C

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COMPANY INTRODUCTION
RISONG POLYPIPE MANUFACTURER CO., LTD, which was founded in 1995, is one of the biggest manufacturers of
plastic pipes and fittings in China. With its factories situated in Diankou town, Risong Company has over 200
employees and more than 20,000 square meters workshops. Equipped with world advanced pipe extrusion lines and
more than 80 sets of injection machines, the companys annual output of plastics reaches over 20,000 tons, the gross
annual production value exceeds 1.0 billion yuan.

As a moderncollectivizedhi-tech enterprise, Risong company has mature techniqueadvanced production machines

professional workers, as well as strict quality control system. We have passed ISO9001:2000 certificate, ISO14001:2004
certificate for our company, and CE certificate, WRAS certificate for our products. Till now, Risong Company has
extended its business to over 30 countries and areas in the world.

Now, Risong Company provides about 150 different products of plastic pipes & fittings for water supply, water drainage,
gas delivery and under-floor heating systems, comprising four categories: HDPE pipes & fittings for water and gas,
PPR pipes & fittings for water, PEX-AL-PEX multilayered pipes & fittings for water and gas, PEX pipes & fittings for
under-floor heating systems, etc.

Stricking to the managing guideline of quality is life, technology is leading force, clients satisfaction is ultimate
target all the while, Risong company tries hard to promote the development of plastic industry and relevant field, and
hopes to make contributions to improvement of Chinese even world peoples living environment and life quality.

Factory
Workshop

Risong company has:

12 full-automatic HDPE pipe production lines imported from Battenfeld Company.

30 sets of injection and forming equipment for HDPE pipe fittings.
Complete testing equipments.

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PRODUCTION STANDARD

RS HDPE water supply pipes are made according to GB/T13663-2000 with top quality PE100 or
PE80 materials. The performance reaches or exceeds international standard ISO4427:1996
standard with advantage of anti stress & good welding performance.

FEATURE

1.

Long life: 50 years at least under normal condition.

2.

Sanitary reaches GB/T17219-1998 standard, no heavy metal, no poison, no germ.

3.

Resist chemical erosion.

4.

With smooth wall, low friction and good resist grind performance.

5.

High tenacity and anti-impact intensity.

6.

Transportation and installation convenient.

7.

Unique and simple welding mode: electro-fusion & heat melting.

8.

The color of HDPE water supply pipe has blue or black with blue strips for choice.

9.

Gas pipe has yellow or black with yellow strips for choice.

MAIN APPLICATION

RS HDPE pipes are largely applied to municipal, architecture, replacement of old generation pipes,
industry as well as sewage treatment. But HDPE pipe is not suitable for house fire pipes and hot
water supply.

HDPE DRINKING PIPE MATERIAL

1.

The HDPE pipes manufactured by Risong company are honored with various

certificates issued by Quality Inspection Office and Health Authority.

2.

RS HDPE pipes are made of superior PE100 or PE80 raw materials from famous

manufacturers, such as: HE 3490-LS from Borealis, CRP100 from Basell and YGH041T from
Sinopec, etc.
3.

The color of RS HDPE pipes will be black with four blue strips or blue color. HDPE

pipes & fittings with black color should contain 2%-2.5% black carbon.
4.

The standard length is 5.8 meters or 11.9 meters for container loading. Pipes with

less than 63mm outer diameter would be packed in coil, also it could be decided at clients request
5.

The performance of RS HDPE pipes comply with the standard <HDPE pipes

for water>, see the below table for its physical performance:

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Item

Technical ndex

Density (g/cm)

0.941~ 0.965

Black Carbon Content

Vica Softening Point

2 ~ 2.5%
()

Melt Flow Rate, 190, 5kg

126
(g/10min)

0.2 ~ 1.4

Longitudinal Shrinking Rate

Elastic Modulus

3%

(Mpa)

600 ~ 900

Coefficient Of Linear Expansion

(mm/m)

0.16 ~ 0.20

Oxidation Induced Time , 200 (min)

20

Extension Rate Break

Hydraulic test for
PE100 pipe
Hydraulic test for
PE80 pipe

350%

20,100h, Circumferential Stress 12.4Mpa

No leakage/no rupture

80,165h, Circumferential Stress 5.5Mpa

No leakage/no rupture

80,1000h, Circumferential Stress 5.0Mpa

No leakage/no rupture

20,100h, Circumferential Stress 9.0Mpa

No leakage/no rupture

80,165h, Circumferential Stress 4.6Mpa

No leakage/no rupture

80,1000h, Circumferential Stress 4.0Mpa

No leakage/no rupture

<Note>: Black Carbon Content is only applicable to HDPE pipes with black color.
6.

RS HDPE pipes have 5 SDR grades: SDR26, SDR21, SDR17, SDR13.6 and SDR11. Different

SDR has different PN for PE100 pipes & PE80 pipes. See below:
SDR (Standard Dimension Ration)
HDPE Pipe

SDR26

SDR21
PN, Mpa

SDR17

SDR13.6

SDR11

(Normal Working Pressure)

PE100 Pipe

0.6

0.8

1.0

1.25

1.6

PE80 Pipe

0.5

0.6

0.8

1.0

1.25

7.

Risong company has full sizes of HDPE fittings to match to our pipes. Our fittings include:

faucet-joint fittings, butt-joint fittings, electric-fusion fittings, welding fittings. etc.

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O.D.

W.T.

O.D.

W.T.

O.D.

W.T.

O.D.

W.T.

dn (mm)

e (mm)

dn (mm)

e (mm)

dn (mm)

e (mm)

dn (mm)

e (mm)

SDR26
110
125
140
160
200
225
250
280
315
355

Normal Pressure PN0.6Mpa

4.2
4.8
5.4
6.2
7.7
8.6
9.6
10.7
12.1
13.6

SDR17
75
90
110
125
140
160
200
225
250
280

15.3
17.2
19.1
21.4
27.2
30.6
34.4
38.2
45.9
--

315
355
400
450
500
560
710
800
900
1000

18.7
21.1
23.7
26.7
29.7
33.2
42.1
47.4
53.3
59.3

Normal Pressure PN0.8Mpa

4.3
5.3
6.0
6.7
7.7
9.6
10.8
11.9
13.4
15.0

SDR13.6
50
63
75
90
110
125
140
160
200
225

355
400
450
560
560
710
800
900
1000
1200

2.3

200

18.2

25
32
40
50
63
75
90

2.3
3.0
3.7
4.6
5.8
6.8
8.2

225
250
280
315
355
400
450

20.5
22.7
25.4
28.6
32.2
36.4
40.9

110
125
140
160

10.0
11.4
12.7
14.6

500
560
630
--

45.4
50.8
57.2
--

Normal Pressure PN1.25Mpa

3.7
4.7
5.6
6.7
8.1
9.2
10.3
11.8
14.7
16.6

250
280
315
355
400
450
500
560
630
--

18.4
20.6
23.2
26.1
29.4
33.1
36.8
41.2
46.3
--

O.D. refers to normal outer diameter;

HDPE Coil Pipe

O.D.

W.T.

Length

dn (mm)

e (mm)

(m/coil)

SDR11

Normal Pressure PN1.6Mpa

20

2.3

50/100

25

2.3

50/100

32

3.0

50/100

40

3.7

50/100

50

4.6

50

63

5.8

50

W.T. refers to wall thickness.

SDR refers to the ratio between normal outer diameter and wall thickness.
-4-

16.9
19.1
21.5
26.7
26.7
33.9
38.1
42.9
47.7
57.2

Normal Pressure PN1.6Mpa

20

<Remark>

90
110
125
140
160
200
225
250
280
315

Normal Pressure PN1.0Mpa

4.4
5.4
6.6
7.4
8.3
9.5
11.9
13.4
14.8
16.6

SDR11

400
450
500
560
710
800
900
1000
1200
--

SDR21

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Name

Code

Specification

Coupler
20
25
32
40
50
63
75
90
110
45Elbow
20
25
32
40
50
63
75
90
110
90Elbow
20
25
32
40
50
63
75
90
110
Equal Tee
20
25
32
40
50
63
75
90
110
PE Stub Flange

Dimension
D
26
32
41
51
63
79
88
105
127
D
26
32
41
51
63
79
88
105
127
D
26
32
41
51
63
79
88
105
127
D
26
32
41
51
63
79
88
105
127
D

L
32
35
39
45
51
59.5
60
70
80
L
20
23
26.5
30.7
35.7
43
47
52
59
L
25.5
29.5
35
41.5
49.5
60
60
74
90
L
26
30
35.5
42
50
60
63
75
90
L

63
75
90
110
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Name

Code

Specification

End Cap
20
25
32
40
50
63
75
90
110
Reducing Coupler
2520
3220
3225
4025
4032
5032
5040
6340
6350
7550
7563
9050
9063
9075
11075
11090
Reducing Tee
2520
3220
3225
4025
4032
5032
5040
6340
6350
7550
7563
9050
9063
9075
11075
11090

-6-

Dimension
D
26
32
41
51
63
79
88
105
127
D
32
41
41
51
51
63
63
79
79
88
88
105
105
105
127
127
D
32
41
41
51
51
63
63
79
79
88
88
105
105
105
127
127

d
26
26
32
32
41
41
51
51
63
61
76
61
76
89
89
105
d
26
26
32
32
41
41
51
51
63
61
76
61
76
88
88
105

L
22.8
25.9
30.5
34
38.5
43.5
45
50
60
L
34
37
38
42
43
47
49
54
55
59
59
67
67
67
75
78
L
54
58
63
70
76
82
92
100
110
127
127
155
155
155
150
190

H
28
31.5
33
37
39
45
47
54
57
63
60
70
72
72
82
90

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Name

Code

Specification

Female Adaptor
201/2"
251/2"
253/4"
323/4"
321"
401-1/4"
501-1/2"
632"
752-1/2"
953"
1104"
Male Adaptor
201/2"
251/2"
253/4"
323/4"
321"
401-1/4"
501-1/2"
632"
752-1/2"
953"
1104"
Female Elbow
201/2"
251/2"
253/4"
321/2"
323/4"
321"
401-1/4"
501-1/2"
632"
Male Elbow
201/2"
251/2"
253/4"
321/2"
323/4"
321"
401-1/4"
501-1/2"
632"

Dimension
D
26
32
32
41
41
51
63
79
88
105
127
D
26
32
32
41
41
51
63
79
88
105
127
D
26
32
32
41
41
41
51
63
79
D
26
32
32
41
41
41
51
63
79

G
1/2"
1/2"
3/4"
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
4"
G
1/2"
1/2"
3/4"
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
4"
G
1/2"
1/2"
3/4"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
G
1/2"
1/2"
3/4"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"

L
35
36
38
40
42
52
55
62
65
70
88
L
35
36
38
40
42
52
55
62
65
70
88
L1
20
31
33
35
35
40
48
55
61
L1
20
31
33
35
35
40
48
55
61

L2
29
30
32
35
35
39
49
54
68
L2
29
30
32
35
35
39
49
54
68

-7-

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Name

Code

Specification

Female Tee
201/2"
251/2"
253/4"
321/2"
323/4"
321"
401-1/4"
501-1/2"
632"

D
26
32
32
41
41
41
51
63
79

G
1/2"
1/2"
3/4"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"

L
57
60
6679
79
79
79
97
109
128

201/2"
251/2"
253/4"
321/2"
323/4"
321"
401-1/4"
501-1/2"
632"

D
26
32
32
41
41
41
51
63
79

G
1/2"
1/2"
3/4"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"

L
57
60
6679
79
79
79
97
109
128

201/2"
253/4"
321"
401-1/4"
501-1/2"
632"

D
26
32
41
51
63
79

G
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"

L
35
42
53
58
62
70

201/2"
253/4"
321"
401-1/4"
501-1/2"
632"

D
26
32
41
51
63
79

G
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"

L
35
42
53
58
62
70

Female Tee

Female Union

Male Union

-8-

Dimension
H
26
31
32
38
38
38
51
65
65

H
26
31
32
38
38
38
51
65
65

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Name

Code

Specification

End Cap
110
125
140
160
200
225
250
280
315
355
400
450
500
560
630
710
800
900
1000
1200
PE Stub Flange
110
125
140
160
200
225
250
280
315
355
400
450
500
560
630
710
800
900
1000
1200

Dimension
D
110
125
140
160
200
225
250
280
315
355
400
450
500
560
630
710
800
900
1000
1200
D
158
158
188
212
268
268
320
320
370
430
482
535
585
690
690
784
890
990
1090
1037

d
110
125
140
160
200
225
250
280
315
355
400
450
500
560
630
710
800
900
1000
1200

L
102
108
109
120
132
142
151
154
168
135
140
145
155
165
185
220
240
260
280
300
L
114
120
120
129
139
144
152
158
164
179
190
202
205
200
200
210
220
220
220
140

-9-

B
100
102
102
109
114
119
124
130
134
145
152
160
160
155
155
155
160
160
160
80

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Name

Code

Specification

Plastic-coated Flange Plate

1.0Mpa

110
125
140
160
180
200
225
250
280
315
355
400
450
500
560
630
710
800
900
1000
1200

Plastic-coated Flange Plate

1.6Mpa

- 10 -

110
125
140
160
180
200
225
250
280
315
355
400
450
500
560
630

Dimension
D
220
250
250
285
285
340
340
395
395
445
505

K
180
210
210
240
240
295
295
350
350
400
460

B
115
130
145
165
185
205
230
255
285
320
360

n
8
8
8
8
8
8
8
12
12
12
16

d
18
18
18
22
22
22
22
22
22
22
22

h
18
18
18
20
20
22
22
24
24
24
26

565
615
670
780
780
895
1015
1115
1230
1455
D
220
250
250
285
285
340
340
405
405
460
520
580
640
715
840
840

515
565
620
725
725
840
950
1050
1160
1380
K
180
210
210
240
240
295
295
355
355
410
470
525
585
650
770
770

408
458
508
568
638
720
810
910
1010
1210
B
115
130
145
165
185
205
230
255
285
320
360
408
458
508
568
638

16
20
20
20
20
24
24
28
28
32
n
8
8
8
8
8
12
12
12
12
12
16
16
20
20
20
20

26
26
26
30
30
30
33
33
36
39
d
18
18
18
22
22
22
22
26
26
26
26
30
30
33
36
36

28
30
32
36
36
40
44
50
58
66
h
22
22
22
22
24
24
24
26
26
28
30
32
35
38
42
42

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Name

Code

Specification

90Elbow
110
125
140
160
200
225
250
280
315
Reducing Coupling
125110
140110
140125
160110
160125
160140
200110
200125
200140
200160
225110
225125
225140
225160
225200
250110
250125
250140
250160
250200
250225
280125
280140
280160
280200
280225
280250
315125
315140
315160
315200
315225
315250
315280

Dimension
D
110
125
140
160
200
225
250
280
315
D
125
140
140
160
160
160
200
200
200
200
225
225
225
225
225
250
250
250
250
250
250
280
280
280
280
280
280
315
315
315
315
315
315
315

d
110
110
125
110
125
140
110
125
140
160
110
125
140
160
200
110
125
140
160
200
225
125
140
160
200
225
250
125
140
160
200
225
250
280

L
150
160
177
180
208
226
248
278
291
L
170
180
180
190
190
190
200
200
200
200
210
210
210
210
210
220
220
220
220
220
220
225
225
225
225
225
225
240
240
240
240
240
240
240
- 11 -

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Name

Code

Specification

45Elbow
110
125
140
160
200
225
250
280
315
Equal Tee
110
125
140
160
200
225
250
280
315
Reducing Tee
125110
140110
140125
160110
160125
200110
200125
200160
225110
225125
225160
225200
250110
250125
250160
250200
250225
315110
315125
315160
315200
315225
315250

- 12 -

Dimension
D
110
125
140
160
200
225
250
280
315
D
110
125
140
160
200
225
250
280
315
D
125
140
140
160
160
200
200
200
225
225
225
225
250
250
250
250
250
315
315
315
315
315
315

d
110
110
125
110
125
110
125
160
110
125
160
200
110
125
160
200
225
110
125
160
200
225
250

L
110
116
122
130
145
156
169
185
194
L
306
326
354
376
430
460
490
540
570
L
325
354
354
325
375
335
430
430
350
460
460
460
365
480
480
480
480
390
480
480
480
530
530

H
153
163
177
188
215
230
245
260
285
H
155
167
152
175
175
195
195
200
210
210
215
220
225
225
230
235
240
255
260
265
270
270
275

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Name

Code

Specification

90Elbow 3 segments)
315
355
400
450
500
560
630
710
800
900
1000
1200
90Elbow 4 segments)
500
560
630
710
800
900
1000
1200
45Elbow 2 segments)
315
355
400
450
500
560
630
710
800
900
1000
1200
45Elbow 3 segments)
500
560
630
710
800
900
1000
1200

Dimension
D
315
355
400
450
500
560
630
710
800
900
1000
1200
D
500
560
630
710
800
900
1000
1200
D
315
355
400
450
500
560
630
710
800
900
1000
1200
D
500
560
630
710
800
900
1000
1200

L
320
340
360
380
410
440
490
550
620
650
680
700
L
360
390
450
490
510
560
610
660
L
320
340
360
380
410
440
490
600
700
750
800
850
L
350
380
440
480
500
550
600
650

- 13 -

H
546
580
615
649
700
751
836
939
1058
1110
1161
1195
H
852
923
1065
1159
1207
1325
1443
1562

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Name

Code

Specification

22.5Elbow
250
280
315
355
400
450
500
560
630
710
800
900
1000
1200
11.25Elbow
250
280
315
355
400
450
500
560
630
710
800
900
1000
1200
Equal Tee
250
280
315
355
400
450
500
560
630
710
800
900
1000
1200
- 14 -

Dimension
D
250
280
315
355
400
450
500
560
630
710
800
900
1000
1200
D
250
280
315
355
400
450
500
560
630
710
800
900
1000
1200
D
250
280
315
355
400
450
500
560
630
710
800
900
1000
1200

L
200
230
250
300
330
370
410
460
510
580
590
600
650
700
L
200
230
250
300
330
370
410
460
510
580
590
600
650
700
L
740
740
760
880
1000
1080
1180
1280
1380
1600
1700
1800
1900
2000

H
370
370
380
440
500
540
590
640
690
800
850
900
950
1000

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Name

Code

Specification

Reducing Tee
315
355
400
450
500
560
630
710
800
900
1000
1200
Equal Cross Fitting
315
355
400
450
500
560
630
710
800
900
1000
1200
Reducing Cross Fitting
315
355
400
450
500
560
630
710
800
900
1000
1200

Dimension
D
315
355
400
450
500
560
630
710
800
900
1000
1200
D
315
355
400
450
500
560
630
710
800
900
1000
1200
D
315
355
400
450
500
560
630
710
800
900
1000
1200

d
180~280
200~315
225~355
250~400
280~450
315~500
355~560
400~630
450~710
500~800
560~900
710~1000

d
180~280
200~315
225~355
250~400
280~450
315~500
355~560
400~630
450~710
500~800
560~900
710~1000

L
700
800
900
1000
1100
1200
1300
1500
1700
1800
2000
2100
L
760
880
1000
1080
1180
1280
1380
1600
1700
1800
1900
2000
L
700
800
900
1000
1100
1200
1300
1500
1700
1900
2000
2100

- 15 -

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Name

- 16 -

Code

Specification

Name

Code

Specification

E/F Coupler

20
25
32
40
50
63
75
90
110
125
140
160
200
250
315
355
400
450
500
560
630

E/F Reducer

3225
4032
5032
5040
6325
6332
6340
6350
7563
9050
9063
9075
11050
11063
11090
125110
16090
160110
160125
200160

E/F 90 Elbow

20
25
32
40
50
63
75
90
110
125
140
160
200
250
315
355
400
450
500
560
630

E/F Equal Tee

63
75
90
110
125
200
250
315
400
450
500

E/F 45 Elbow

63
90
110
160
200
225
250
315
400

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Name

Code

Model

Suitable Welding Range

Butt Welding Machine

160
250
315
450
630
800
1200

63~160mm
90~250mm
160~315mm
280~450mm
400~630mm
630~800mm
630~1200m

Socket-fusion Welding Machine

63
110
110

20 ~ 63mm
63 ~ 110mm
20 ~110mm

315
630

20 - 315mm
355 - 630mm

Electro-fusion Welding Machine

- 17 -

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CONNECTION OF PIPES

(1) The connection methods Include:

1. dn.110, adopt thermal-fusion socket connection or electro-fusion connection.
2. dn110, adopt thermal thermal-fusion butt joint or electro-fusion connection.
3. Connection to the metal pipes, adopt flange connection or transition fitting connection.

(2) Thermal Socket Connection

When adopting this method, use thermal welding machine. Here under the specific procedures:
Check the pipe surface to see whether it is damaged, clean all the burrs attached on the incision.
Measure the depth of the socket, mark on the pipe surface.
To ensure the new layer of the nozzle, chamfer the nozzle, the angle should be 30,
the length of surface groove not exceed 2.0mm
Clean up the socket.
Insert the pipe and fitting in the heater, heat
up the jointing part.
Pull out the pipe and fitting when it reaches
scheduled warm-up time, insert the pipe into the
fitting socket evenly and swiftly.
Do not proceed with next operation until the pipe
And fitting reaches scheduled cooling time.

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Recommended technical parameter for HDPE pipe (SDR11) thermal-fusion connection (thermal
temperature is 260 10
Outer Diameter

Heating Period

Maximum Transit

Minimum Cooling

(mm)

(s)

Time (s)

Time (min)

20
25
32
40
50
63

5
7
8
12
18
24

4
4
6
6
6
8

2
2
4
4
4
6

(3) Thermal-fusion butt jointing

1. When adopting this method, use thermal fusion butt welding machine, the specific procedures
are as following:
Clamp down
the pipe on the
jig of the welding
machine
Clean up the
connection part
and milling the
connection side.
Adjust the
joining parts,
make the
Misplacement
less than 10%
of the wall
thickness.
Put the
heating panel
Pull out the heating panel when finishing heating
Join the two heating parts swiftly, increase pressure
to the fusion-joint pressure and keep the pressure until
it cools down.
Thermal-fusion is completed.

- 19 -

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2. Welding parameter recommended by our company, which should be followed by the welders:
Curling Height (mm)
Wall

When Preheating

Thickness

(Preheating

(mm)

Temperature
21010

2.0 - 3.9
4.3 - 6.9
7.0 - 11.4
12.2 - 18.2
20.1 - 25.5
28.3 - 32.2

0.5
0.5
1.0
1.0
1.5
1.5

Preheating

Allowed

Period(s).

Maximum

(Temperature

Transit Period

21010

(21010

30 - 40
40 - 70
70 - 120
120 - 170
210 - 250
280 - 320

4
5
6
8
10
12

Cooling Period
For The Weld
Seam Under
Pressure-Reserving
State (mm)
4-5
6 - 10
10 - 16
17 - 24
25 - 32
33 - 40

NOTE:
To read the welding parameter in the above graph, please see the detailed manual
P1 - Pressure on heating part, curling height as a reference value.
P2 - When heating pressure returns to Zero, it should not exceed reference value.
t2 - Preheating period reaching to curling height.
T3 - Heating Period.
t4 - Increase pressure to the scheduled reference value within scheduled period after jointing.
P5 - Pressure reference value when jointing (cooling).
t5 - Time reference value when jointing (cooling).

Pt - Moving frictional force of oil tank.

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(4) Electro-fusion Joint.

The advantage of E/F joint lies
in its swift and convenient
installation, in addition, under
tough operation situation or
pipes with small diameter, it is
more economic to adopt E/F
joint method, and here are the
procedures.

Clean up the connection part, mark the inserting depth, scrape and polish the joint surface
Insert the E/F fitting in the pipe.
Fix the pipe in the stand, adjust the jointing parts and make it in a straight line.
When given electric currency for a certain time, the joint part of PE pipe and fitting will be heated and
melted, E/F is completed once there is melt flowing out of the observation hole.
Cooling.

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(5) Transition Connection

Use flange or thread when connecting with metal pipes and valve or water meter.

- 22 -

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