Beruflich Dokumente
Kultur Dokumente
Frbindningssystem
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Pre-insulated terminals
Elpress ring, fork and pin terminals are manufactured from high grade copper and receptacles from brass or tin-bronze. All terminals are electrolytically tin plated to achieve good corrosion protection. The necks of the terminals are brazed and annealed to allow crimping in any direction around the neck. The metal in the receptacles neck is double folded for excellent mechanical strength and electrical conductivity.
Example of product designation Cat. no. A1532R (E, FLS, G etc) A = pre-insulated 15 = cross section area (1,5 mm) 32 = characteristic size (stud hole 3,2 mm) E =end connectors FLS = receptacles, rolled type FLSF = receptacles, fully insulated rolled type FLSH = multiple tabs, rolled type (piggy back) FLST = receptacles, rolled type, tin-bronze G = fork terminals GB = flanged fork terminals H = tabs (male) HA = bullets (male) HO = sockets (female) K = hook terminals PSK = parallel connectors R = ring terminals SF = blade terminals SFB = blade terminals (flanged) SFK = blade terminals SFL = blade terminals SFN =blade terminals (with tab) SR = pin terminals SRK = pin terminals SK = through connectors SKW = through connectors with heat shrink insulation
Insulation
Elpress insulation sleeves are moulded in polycarbonate which has excellent deformation characteristics and maintains its vibration support up to high temperatures, well over 100 C. Caution must be taken at alkalic exposure. The colour of the insulation sleeve relates to which cross section area the terminal accepts:
Light yellow sleeve Green sleeve* Red sleeve Blue sleeve Yellow sleeve
* or transparent white
EasyEntry
Most Elpress insulation sleeves are of EasyEntry type which guides all the conductor strands properly into the terminal neck. The risk for back-folded strands, possibly resulting in flash-overs and reduced crimped cross section area is therefore minimised.
EasyEntry.
1:2
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0,250,75
0,51,5
1,52,5
4,5 0,8 4,5 0,8 4,5 0,8 4,5 0,8 4,5 0,8 4,5 0,8 4,5 0,75 4,5 0,75 6,4 6,4 6,4 6,4 6,4 6,8 1,0 1,0 1,0 1,0 1,0 1,0
46
1:3
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2,0 0,5 14,0 3,2 0,5 15,0 3,2 0,5 17,5 3,2 0,5 17,5 4,0 4,0 4,0 4,0 4,0 4,0 4,5 4,5 4,5 4,5 4,5 4,5 6,4 6,4 6,4 6,4 6,4 0,7 0,7 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 0,8 0,8 1,0 1,0 1,0 1,0 1,0 15,0 17,5 17,5 17,5 17,5 19,5 15,0 17,5 17,5 17,5 17,5 19,5 21 21 22 23 27
1,52,5
4-6
17,5 21 7 17,5 21 8
1:4
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1,5-2,5
4-6
L 24 24 26 33
s 7 7 8 9
Insulation PC PC PC PC
1:5
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L 35 35 40
s 8 8 9
Pcs/ pack 25 25 25
Insulation PA PA PA
mm d 3,2 4 5,6
L 17,0 17,0 21
s 7 8 9
Receptacles 0.1 - 6 mm
Data: brass or tin bronze, tin plated, brazed necks, PC sleeves have EasyEntry, PC and PA insulation sleeves are halogen free.
mm 0,1-0,5 0,5-1,5 Cat. no. A0503FLS5 A0503FLS8 A1503FLS5 A1503FLS8 A1505FLS5 A1505FLS8 A1507FLS A1507FLST A2505FLS5 A2505FLS8 A2507FLS A2507FLST A2508FLS A4607FLS A4609FLS mm d 2,3 2,3 3,3 3,3 3,7 3,7 4,0 4,0 4,4 4,4 4,5 4,5 4,3 6,4 6,2 L 16,0 16,0 18,5 18,5 19,0 19,0 20 20 19,0 19,0 20 20 24 24 31 For tabs 2,8x0,5 2,8x0,8 2,8x0,5 2,8x0,8 4,8x0,5 4,8x0,8 6,3x0,8 6,3x0,8 4,8x0,5 4,8x0,8 6,3x0,8 6,3x0,8 8,4x0,8 6,3x0,8 9,5x1,2 s 7 7 7 7 7 7 7 7 8 8 8 8 8 9 9 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 8:3, 8:6 Crimp tools page 8:4, 8:4 8:3-6 8:16-18 8:16-17 Insulation PVC* PVC* PC PC PC PC PC PC** PC PC PC PC** PVC*** PC PVC***
1,5-2,5
4-6
s = strip length * no EasyEntry ** made from tin-bronze (phosphorus bronze) *** not brazed, reinforcement sleeve, no EasyEntry.
1:6
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1,5-2,5
4-6
s = strip length
Tabs 0.5 - 6 mm
Data: brass, tin plated, brazed necks, PC sleeves has EasyEntry, PC insulation sleeves are halogen free.
mm d 4,0 4,5 6,3 For receptacles 6,3x0,8 6,3x0,8 6,3x0,8 Pcs/ pack 100 100 100 Crimp tools page 8:3-6, 8:16-18 Insulation PC PC PVC*
L 22 22 25
s 7 8 9
1:7
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1
mm 1-3 4-6
s = strip length
Bullets 0.25 - 6 mm
Data: brass/Cu, tin plated, PC sleeves have EasyEntry, PC and PA insulation sleeves are halogen free.
mm 0,25-0,75 0,5-1,5 1,5-2,5 4-6 Cat. no. A0802HA A1504HA A2505HA A4605HA mm d 3,6 4,0 4,3 6,5 L 26 22 20 21 Diameter 2,0 4,0 5,0 5,0 s 7 7 8 9 Pcs/ pack 100 100 100 100 Crimp tools page 8:4, 8:16-17 8:3-6, 8:16-18 Insulation PA* PC PVC* PVC*
s = strip length * non-brazed with reinforcement sleeve ** made from tin bronze (phosphorous bronze), EasyEntry
1:8
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End terminals
Elpress pre-insulated and un-insulated end terminals are manufactured from tin plated, electrolytic 99.95% copper tubes. The end terminals have dimensions in accordance with DIN 46228 (with a few exceptions, see tables). The pre-insulated sleeves are made of PP, polypropylene, and have a conical EasyEntry, inside shape. Elpress end terminals are used when a perfect connection is required, for example, to a screw terminal block. The strands are kept together and connecting screws will not damage the strands. Long lasting contact forces are easier to achieve. When using the appropriate Elpress ratchet crimp tools a connection with approval to VDE 0609 is achieved. In addition to the pre-insulated end terminals shown in the tables, we also offer similar terminals with other commonly used colour codings systems as well as terminals above 50 mm when needed.
Cross section area mm 0,14 0,25 0,34 0,50 0,75 1 1,5 2,5 4 6 10 16 25 35 50
Colour codes
Colours as per DIN 46228 T4 Elpress typ ET2 TWIN grey yellow turqoise white grey red black blue grey yellow red blue yellow red blue Elpress Standard colour W type ET grey light blue turquoise red-orange white yellow red blue grey black ivory green brown beige
Alternative colour T brown violet pink white blue red black grey orange green brown white black
Product designations
Cat. no. A4-12ET (example) A = pre-insulated B = un-insulated 4 = cross section area (4 mm) 12 = metal sleeve length ET = end terminal ET2 = TWIN end terminal
2:2
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0,75
1,5
2,5
6 10 16 25 35
s = strip length
For other colour codes and for larger areas than 35 mm, contact Elpress.
s = stripping length
2:3
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1 1
1,5
2,5
4 6
10
16
25
35 50
s = strip length Note 1: Not according to DIN 46228. Cross section areas > 50 mm upon request.
2:4
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s = strip length * Use die nest marked closest to the total cross section area in the terminal
2:5
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Un-insulated terminals
Elpress un-insulated ring, tube terminals, forks, pins and connectors are produced from high grade 99.95% copper. The receptacles, tabs, bullets and sockets are produced from brass. All types are electrolytically tin plated for good corrosion protection. Rings, forks and pins have brazed necks to allow crimping in all radial directions.
Example of product designation Cat. no. B1532R (G, HO, FLS etc.) B = un-insulated 15 = conductor crosss section area (1,5 mm) 32 = Characteristic dimension (Hole 3,2 mm) G = fork terminals GS= fork terminal H = tab HN = tab HA = bullet HO = socket R = ring terminal SR = pin FLS = receptacle, rolled type FLSB = receptacle 90 rolled type FLSH = multiple tabs FLSN = receptacle with locking lip FLSV = receptacle angled rolled type
Markings
Elpress un-insulated terminals are, when possible, marked with logotype, max. cross section area and possible screw size to facilitate identification, inspection and crimp system work.
3:2
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0,75-1,5
1,5-2,5
4-6
2,5
10
t = palm thickness s = strip length Larger cross section areas, see next chapter.
3:3
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3
1,5-2,5
4-6 10
s 7 7 8 9
s 7 7 8 9 9 16 16
8:10, 8:16-18
3:4
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Receptacles 0.5 - 6 mm
Data: brass, tin plated.
mm 0,5-1 0,75-1,5 Cat. no. B1003FLS5 B1003FLS8 B1505FLS5 B1505FLS8 B1507FLS1 B2505FLS5 B2505FLS8 B2507FLS1 B4607FLS1 mm e 5,0 5,0 6,4 6,4 7,6 6,0 6,0 7,6 7,6 t 0,3 0,3 0,4 0,4 0,4 0,4 0,4 0,4 0,4 L 12,7 12,7 16,0 16,0 19,0 16,0 16,0 19,0 19,0 For tabs 2,8x0,5 2,8x0,8 4,8x0,5 4,8x0,8 6,3x0,8 4,8x0,5 4,8x0,8 6,3x0,8 6,3x0,8 s 7 7 7 7 7 8 8 8 8 Pcs/ pack 100 100 100 100 100 100 100 100 100 Crimp tools page 8:7, 8:9-10, 8:16-18
1,5-2,5
4-6
t = Metal thickness s = strip length Insulation sleeves, see page 3:10. Connector blocks, see page 3:11.
3:5
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L 12,7 19,0 20
s 7 7 8
3:6
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3:7
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Tabs
Data: brass, tin plated.
Fig 1 2 3 Cat. no. B07FLS1H B07FLS2H B07FLS3H mm W 8,5 9,0 8,0 e 8,0 7,5 7,5 L 8,5 18,5 21 Tabs 6,3x0,8 6,3x0,8 6,3x0,8 Pcs/ pack 100 100 100
Fig 4
mm W 7,5
L 9,0
Tabs 6,3x0,8
Fig 5 6 7 7
Fig 8 8 9 9
Angle 45 45 90 90
Fig 10 11 11
c 7 12,0 12,0
Angle
2x45 2x45
3:8
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3
Cat. no. 17127 17128 mm cc 5,0 5,0 d 1,3 1,2 W 5,0 9,0 L 14,0 16,0 Tab 2,8x0,8 6,3x0,8 Pcs/ pack 100 100
mm d 0,9
W 6,3
L 10,5
Tab 2,8x0,8
3:9
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Insulation boots
Data: used together with straight and angled receptacle connections.
mm L W 19,0 5,6 21,0 7,6 23 11,0 24 9,0 22,5 9,5 17,3 15,0 Material Colour Polyetylen transp PVC transp PVC transp Polyetylen transp Polyetylen transp PVC transp mm Tab size Max. cable 2,8 2,5 4,8 3,2 6,3 3,6 6,3 2,5 6,3 3,0 6,3 2,5 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 Temp C -50 +85 -25 +75 -25 +75 -25 +75 -50 +85 -25 +75
Fig. 1
2 3 4 5 6
3:10
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Connector blocks
used with receptacles and tabs with locking lip 1,5 - 6 mm material PA (nylon) transparent max voltage 250 VAC
Fig 1 2 3 1 2 3 Note 1 2 Used with receptacles B2507FLSN and B4607FLSN. Used with tabs B2507HN and B4607HN. Cat. no. 408/2/M 408/4/M 408/6/M 408/8/M 408/2/F 408/4/F 408/6/F 408/8/F No. of terminals 2 4 6 8 2 4 6 8 mm L 24 24 29 34 32 33 33 33 W 16,4 28 29 38 20 23 31 40 H 9,7 15,3 15,2 15,6 12,7 17,4 18,7 18,6 Pcs/ pack 100 100 100 100 100 100 50 25 Note 1 1 1 1 2 2 2 2
Connector blocks
used together with sockets and bulltets 0,2 - 2,5 mm material PA (nylon) transparent rated voltage 250 VAC temperature range -20 C to +105 C
Fig 4 4 5 5 Note 3 4 Used with bullets B0502HA and B2502HA. Used with sockets B0502HO and B2502HO. Cat. no. MC02F MC02M MC03F MC03M MC04F MC04M MC06F MC06M MC09F MC09M MC12F MC12M MC15F MC15M Pol 2 2 3 3 4 4 6 6 9 9 12 12 15 15 mm L 27 27 27 27 27 27 27 27 27 27 27 27 27 26 W 13,6 13,5 19,6 19,6 13,5 13,5 19,6 19,6 19,7 19,7 26 26 32 32 H 7,3 7,3 7,2 7,1 13,5 13,5 13,4 13,4 19,7 19,7 19,6 19,7 19,6 19,9 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 50 50 50 50 Note 3 4 3 4 3 4 3 4 3 4 3 4 3 4
3:11
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Connector blocks
used together with receptacles material PVC semi-transparent max voltage 400 V
Fig Cat. no. 404-1 405-3 401-12 No. of links 1 1+2 12 mm L 48 48 147 W 12,0 21 28 H 6,0 8,5 7,0 Tabs 6,3x0,8 6,3x0,8 6,3x0,8 Pcs/ pack 100 100 50
1 2 3
Particulars:
manufactured from polyeten 19 partions 700 un-insulated terminals and through connectors 0.75 - 10 mm crimp tool DKB 0325 crimp tool EWB 4099 Miniforce stripping and cutting tool SCT 001 weight 4,3 kg, length 370 mm, width 228 mm, height 37 mm
3:12
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120 - 150/70 - 95
120 - 150 = Cu-wire range, mm 70 - 95 = Cu-wire range, mm
Number of crimps
Normally only one crimp per conductor end is needed up to and including 150 mm and two crimps for larger areas. For detailed information see crimp die tables in Chapter 10. If possible multiple crimps should be positioned with a few mm distance from each other and from the neck end. In many cases however, overlapping crimps have to be made for space reasons.
Marking of connectors
(Elpress logo) 27
ID-no. for hexagonal die
4:2
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EasyGuide
-to easily introduce flexible conductors into the terminal EasyGuide consists of a stand (EG-TS) and tapered inserts (EG-xx) which are chosen to fit the terminal size. Place the terminal in the guiding groove on one side of the insert and introduce the conductor from the other side, open the insert halves and remove the terminal with the conductor in place. Finally a simple way to get all the strands into the barrel! Suits Elpress type KRF terminals and connectors from 6 to 240 mm.
Inserts 6 mm 10 mm 16 mm 25 mm 35 mm 50 mm 70 mm 95 mm 120 mm 150 mm 185 mm 240 mm EG 6 EG 10 EG 16 EG 25 EG 35 EG 50 EG 70 EG 95 EG 120 EG 150 EG 185 EG 240
EasyGuide.
4:3
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mm W 6,0 6,0 6,5 6,5 7,5 7,5 7,5 8,5 8,5 8,5 9,0 10,0 9,5 9,5 10,0 13,5 11,5 11,5 13,5 16,0 19,0
d 1,3 1,3 1,8 1,8 1,8 2,3 2,3 2,3 2,3 3,0 3,0 3,0 4,0 4,0 4,0 4,0 5,0 5,0 5,0 5,0 5,0
N 3,2 3,2 3,4 4,2 4,8 3,5 4,2 4,8 5,1 4,2 4,8 5,0 4,0 5,0 5,5 7,0 6,0 6,0 7,0 8,0 10,0
N1 3,8 3,8 3,6 4,3 4,7 4,1 4,1 4,8 4,9 5,8 5,2 7,0 7,0 6,0 6,5 10,0 7,0 7,0 9,0 10,0 14,0
Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
KR 1,5-3* KR 1,5-4* KR 1,5-5* KR 2,5-3* KR 2,5-4* KR 2,5-5* KR 2,5-6* KR 4-4 KR 4-5 KR 4-6 KR 6-4 KR 6-5 KR 6-6 KR 6-8 KR 10-5 KR 10-6 KR 10-8 KR10-10 KR10-12
* no inspection hole
8:11
9:3
9:4-30
4:4
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Cat. no. mm - bolt hole M KRF 16-6 KRF 16-8 KRF 16-10 KRF 16-12 KRF 25-6 KRF 25-8 KRF 25-10 KRF 25-12 KRF 35-6 KRF 35-8 KRF 35-10 KRF 35-12 KRF 50-6 KRF 50-8 KRF 50-10 KRF 50-12 KRF 50-16 KRF 70-6 KRF 70-8 KRF 70-10 KRF 70-12 KRF 70-16 KRF 95-8 KRF 95-10 KRF 95-12 KRF 95-16 KRF 120-10 KRF 120-12 KRF 120-16 KRF 150-10 KRF 150-12 KRF 150-16 KRF 150-20 KRF 185-10 KRF 185-12 KRF 185-16 KRF 185-20 KRF 240A-10 KRF 240A-12 KRF 240A-16 KRF 240A-20 KRF 300A-10 KRF 300A-12 KRF 300A-16 KRF 300A-20 KRF 300A-24
* no inspection hole ** total palm length
d 6,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0 9,0 9,0 9,0 9,0 11,0 11,0 11,0 11,0 11,0 13,0 13,0 13,0 13,0 13,0 15,0 15,0 15,0 15,0 17,0 17,0 17,0 19,0 19,0 19,0 19,0 21 21 21 21 22,5 22,5 22,5 22,5 24,5 24,5 24,5 24,5 24,5
N 8,0 8,0 10,0 12,0 8,0 8,0 10,0 12,0 10,0 10,0 10,0 12,0 11,0 11,0 11,0 12,0 15,0 11,0 11,0 11,0 12,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 19,0 15,0 15,0 15,0 19,0 19 19 19 19 22 22 22 22 22
N1 9,0 9,0 11,0 13,0 10,0 10,0 11,0 13,0 11,0 11,0 11,0 14,0 12,0 12,0 12,0 14,0 17,0 12,0 12,0 12,0 14,0 17,0 17,0 17,0 17,0 17,0 17,0 17,0 17,0 17,0 17,0 17,0 20 17,0 17,0 17,0 20 20 20 20 20 32 32 32 32 32
Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 50 50 25 25 25 25 25 25 25 20 20 20 20 10 10 10 10 10 10 10 10 10
9:13-30
4:5
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Cat. no. mm - bolt hole M KRF 400A-00 KRF 400A-12 KRF 400A-16 KRF 400A-20 KRF 400A-24
mm W 56 56 56 56 56
d 30 30 30 30 30
N 22 22 22 22
N1 33 33 33 33
Pcs/ pack 10 10 10 10 10
Die no. 38 38 38 38 38
9:23-25
58 58 58 58 65 65 65 75 75 80
31 31 31 31 34 34 34 39 39 43
35 35 35 35 35 45
160 150 150 150 165 150 150 195 195 195
5 5 5 5 1 1 1 1 1 1
40 40 40 40 45 45 45 53 53 56
9:23-30
9:23-25
4:6
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Cat. no. KRT 10-5 KRT 10-6 KRT 10-8 KRT 10-10 KRT 10-12 KRT 16-5 KRT 16-6 KRT 16-8 KRT 16-10 KRT 16-12 KRT 25-6 KRT 25-8 KRT 25-10 KRT 25-12 KRT 35-6 KRT 35-8 KRT 35-10 KRT 35-12 KRT 50-6 KRT 50-8 KRT 50-10 KRT 50-12 KRT 70-8 KRT 70-10 KRT 70-12 KRT 95-8 KRT 95-10 KRT 95-12 KRT 95-16 KRT 120-10 KRT 120-12 KRT 120-16 KRT 150-12 KRT 150-16 KRT 150-20 KRT 185-12 KRT 185-16 KRT 185-20 KRT 240-12 KRT 240-16 KRT 240-20 KRT 300-12 KRT 300-16 KRT 300-20 KRT 400-16 KRT 400-20 KRT 400-24
mm W 10 10 13 16 19 12 12 15 16 19 14 15 16 19 17 17 19 22 20 20 20 22 23 23 23 26 26 26 28 28 28 28 32 32 32 35 35 35 38 38 38 44 44 44 48 48 48
d 4,5 4,5 4,5 4,5 4,5 5,5 5,5 5,5 5,5 5,5 7 7 7 7 8,5 8,5 8,5 8,5 10 10 10 10 12 12 12 13,5 13,5 13,5 13,5 15 15 15 17 17 17 19 19 19 21 21 21 24 24 24 26 26 26
Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 50 50 25 25 25 25 25 25
9:13-30
4:7
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Cat. no. KRT 500-00 KRT 500-16 KRT 500-20 KRT 500-24 KRT 630-00 KRT 630-20 KRT 630-24 KRT 800-00 KRT 800-24
mm W 58 58 58 58 65 65 65 75 75 80
d 31 31 31 31 34 34 34 39 39 43
N1 35 35 35 35 35 45 -
L 160 150 150 150 160 150 150 195 195 195
Pcs/ pack -
Die no. 40 40 40 40 45 45 45 53 53 56
9:23-25
9:35-36
KRT 1000-00
4:8
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9:23-30
9:35-36
9:23-25
4:9
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Cat. no. mm, bolt hole, cc-measure KRF 70-12X2-40 KRF 95-12X2-40
mm W 25 29 32 36 39 42 45 56
N1
Pcs/ pack 25 25 25 20 20 10 10 10
Die no. 17 20 22 25 27 30 32 38
KRF 120-12X2-40 KRF 150-12X2-40 KRF 185-12X2-40 KRF 240A-12X2-40 KRF 300A-12X2-40 KRF 400A-12X2-40
9:13-30
Cat. no. mm, Bolt, 45 KR 10-6-45GR KR 10-8-45GR KRF 16-6-45GR KRF 16-8-45GR KRF 25-6-45GR KRF 25-8-45GR KRF 25-10-45GR KRF 35-6-45GR KRF 35-8-45GR KRF 35-10-45GR KRF 50-8-45GR KRF 50-10-45GR KRF 50-12-45GR KRF 70-8-45GR KRF 70-10-45GR KRF 70-12-45GR KRF 95-10-45GR KRF 95-12-45GR KRF 95-16-45GR KRF 120-10-45GR KRF 120-12-45GR KRF 120-16-45GR KRF 150-10-45GR KRF 150-12-45GR KRF 150-16-45GR
mm W 13,0 13,5 13,0 13,5 17,0 17,0 17,0 18,0 18,0 18,0 21 21 21 25 25 25 29 29 29 32 32 32 36 36 36
d 5,0 5,0 6,0 6,0 8,0 8,0 8,0 9,0 9,0 9,0 11,0 11,0 11,0 13,0 13,0 13,0 15,0 15,0 15,0 17,0 17,0 17,0 19,0 19,0 19,0
N 6,5 8,5 6,5 8,5 6,5 8,5 11,5 6,5 8,5 11,5 8,5 11,5 12,5 8,5 11,5 12,5 11,5 12,5 15,5 11,5 12,5 15,5 11,5 12,5 15,5
N1 11,5 12,0 11,5 12,0 11,5 12,0 13,5 11,5 12,0 13,5 17,5 18,5 19,5 17,5 18,5 19,5 18,5 19,5 20,5 18,5 19,5 20,5 18,5 19,5 20,5
A 19 19 23 23 24 24 24 30 30 30 31 31 31 35 35 35 40 40 40 43 43 43 49 49 49
Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 25 25 25 25 25 25
4:10
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Cat. no. KRT 10-6NS-45GR KRT 10-8NS-45GR KRT 16-6NS-45GR KRT 16-8NS-45GR KRT 16-10NS-45GR KRT 25-6NS-45GR KRT 25-8NS-45GR KRT 25-10NS-45GR KRT 35-6NS-45GR KRT 35-8NS-45GR KRT 35-10NS-45GR KRT 50-8NS-45GR KRT 50-10NS-45GR KRT 50-12NS-45GR KRT 70-8NS-45GR KRT 70-10NS-45GR KRT 70-12NS-45GR KRT 95-8NS-45GR KRT 95-10NS-45GR KRT 95-12NS-45GR KRT 95-16NS-45GR KRT 120-10NS-45GR KRT 120-12NS-45GR KRT 120-16NS-45GR
mm W 13 13,5 13 13,5 16 14 14 16 17 17 19 20 20 22 23 23 23 28 28 28 28 29 29 29
d 4,5 4,5 5,4 5,4 5,4 7 7 7 8,5 8,5 8,5 10 10 10 12 12 12 13,5 13,5 13,5 13,5 15 15 15
N 6,5 8,5 6,5 8,5 11,5 6,5 8,5 11,5 6,5 8,5 11,5 8,5 11,5 12,5 8,5 11,5 12,5 8,5 11,5 12,5 15,5 11,5 12,5 15,5
N1 11,5 12 11,5 12 13,5 11,5 12 13,5 11,5 12 13,5 17,5 18,5 19,5 17,5 18,5 19,5 17,5 18,5 19,5 20,5 18,5 19,5 20,5
A 20 20 23 23 23 26 26 26 30 30 30 32 32 32 38 38 38 38 38 38 38 41 41 41
Pcs/pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 25 25 25
4:11
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mm W 13,0 13,5 13,0 13,5 17,0 17,0 17,0 18,0 18,0 18,0 21 21 21 25 25 25 29 29 29 32 32 32 36 36 36
d 5,0 5,0 6,0 6,0 8,0 8,0 8,0 9,0 9,0 9,0 11,0 11,0 11,0 13,0 13,0 13,0 15,0 15,0 15,0 17,0 17,0 17,0 19,0 19,0 19,0
N 6,5 8,5 6,5 8,5 6,5 8,5 11,5 6,5 8,5 11,5 8,5 11,5 12,5 8,5 11,5 12,5 11,5 12,5 15,5 11,5 12,5 15,5 11,5 12,5 15,5
N1 11,5 12,0 11,5 12,0 11,5 12,0 13,5 11,5 12,0 13,5 17,5 18,5 19,5 17,5 18,5 19,5 18,5 19,5 20,5 18,5 19,5 20,5 18,5 19,5 20,5
A 15 15 17 17 18,5 18,5 18,5 22,5 22,5 22,5 30,5 30,5 30,5 31,5 31,5 31,5 32,5 32,5 32,5 34,5 34,5 34,5 37,5 37,5 37,5
Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 25 25 25 25 25 25
KRF 16-6-90GR KRF 16-8-90GR KRF 25-6-90GR KRF 25-8-90GR KRF 25-10-90GR KRF 35-6-90GR KRF 35-8-90GR KRF 35-10-90GR KRF 50-8-90GR KRF 50-10-90GR KRF 50-12-90GR KRF 70-8-90GR KRF 70-10-90GR KRF 70-12-90GR KRF 95-10-90GR KRF 95-12-90GR KRF 95-16-90GR KRF 120-10-90GR KRF 120-12-90GR KRF 120-16-90GR KRF 150-10-90GR KRF 150-12-90GR KRF 150-16-90GR
System 1300 and 1400 can not crimp KR/KRF 10 - 35 mm, as the terminal necks are too short. Use V500, V611 or T2600 instead.
4:12
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Cat. no. KRT 10-6NS-90GR KRT 10-8NS-90GR KRT 16-6NS-90GR KRT 16-8NS-90GR KRT 16-10NS-90GR KRT 25-6NS-90GR KRT 25-8NS-90GR KRT 25-10NS-90GR KRT 35-6NS-90GR KRT 35-8NS-90GR KRT 35-10NS-90GR KRT 50-6NS-90GR KRT 50-8NS-90GR KRT 50-10NS-90GR KRT 70-8NS-90GR KRT 70-10NS-90GR KRT 70-12NS-90GR KRT 95-8NS-90GR KRT 95-10NS-90GR KRT 95-12NS-90GR KRT 95-16NS-90GR KRT 120-10NS-90GR KRT 120-12NS-90GR KRT 120-16NS-90GR
mm W 13 13,5 13 13,5 16 14 14 16 17 17 19 22 20 20 23 23 23 28 28 28 28 28 28 28
d 4,5 4,5 5,4 5,4 5,4 7 7 7 8,5 8,5 8,5 10 10 10 12 12 12 13,5 13,5 13,5 13,5 15 15 15
N 6,5 8,5 6,5 8,5 11,5 6,5 8,5 11,5 6,5 8,5 11,5 8,5 11,5 12,5 8,5 11,5 12,5 8,5 11,5 12,5 15,5 11,5 12,5 15,5
N1 11,5 12 11,5 12 13,5 11,5 12 13,5 11,5 12 13,5 12 17,5 18,5 17,5 18,5 19,5 17,5 18,5 19,5 20,5 18,5 19,5 20,5
A 15,5 15,5 16,5 16,5 17 20 20 20 23,5 23,5 23,5 32,5 31,5 31,5 32,5 32,5 32,5 32,5 32,5 32,5 32,5 34,5 34,5 34,5
Pcs/Pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 25 25 25
System 1300 and 1400 can not crimp KR/KRF 10 - 35 mm, as the terminal necks are too short. Use V500, V611 or T2600 instead.
4:13
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mm W 9,0 13,0 13,0 17,0 14,0 16,0 17,0 19,0 17,0 19,0 21 20 22 23 28 24 24 30 28 28 32 32 32 38 34 34 40 36 36 36 42 42 45 48 48
d 4,5 5,5 5,5 5,5 7,0 7,0 7,0 7,0 8,2 8,2 8,2 10,0 10,0 10,0 10,0 11,5 11,5 11,5 13,5 13,5 13,5 15,5 15,5 15,5 17,0 17,0 17,0 19,0 19,0 19,0 22 22 22 24 24
L 27 36 36 36 38 38 38 38 42 42 42 52 52 52 52 55 55 55 65 65 65 70 70 70 78 78 78 82 82 82 92 92 92 100 100
Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 25 25 25 25 25 25 25 25 25 25 25 25 10 10
KR 16-6 DIN KR 16-8 DIN KR 16-10 DIN KR 25-6 DIN KR 25-8 DIN KR 25-10 DIN KR 25-12 DIN KR 35-8 DIN KR 35-10 DIN KR 35-12 DIN KR 50-8 DIN KR 50-10 DIN KR 50-12 DIN KR 50-16 DIN KR 70-10 DIN KR 70-12 DIN KR 70-16 DIN KR 95-10 DIN KR 95-12 DIN KR 95-16 DIN KR 120-12 DIN KR 120-16 DIN KR 120-20 DIN KR 150-12 DIN KR 150-16 DIN KR 150-20 DIN KR 185-12 DIN KR 185-16 DIN KR 185-20 DIN KR 240-12 DIN KR 240-16 DIN KR 240-20 DIN KR 300-16 DIN KR 300-20 DIN
4:14
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4:15
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4:16
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Cat. no. mm KS 0,75 KS 1,5 KS 2,5 KS4 KS6 KS10 KSF 16 KSF 25 KSF 35 KSF 50 KSF 70 KSF 95 KSF 120 KSF 150 KSF 185 KSF 240A KSF 300A KSF 400A KSF 500 KSF 630 KSF 800
D 2,8 3,3 4,2 5,0 6,0 8,0 9,0 11,0 13,0 14,5 17,0 20 22 25 27 29 31,5 38 42 53 53
Pcs/ pack 100 100 100 100 100 100 100 100 100 50 50 50 50 25 25 25 10 10 5
4:17
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Cat. no. KSD 16 KSD 25 KSD 35 KSD 50 KSD 70 KSD 95 KSD 120 KSD 150 KSD 185 KSD 240 KSD 300 KSD 400 KSD 500 KSD 630 KSD 800 KST10 KST 16 KST 25 KST 35 KST 50 KST 70 KST 95 KST 120 KST 150 KST 185 KST 240 KST 300 KST 400 KST 500 KST 630 KST 800
D 8 9 11 12 14 16 19 22 25 27 30 32 40 45 53 7 8,5 10 12 14 16 18 19 22 24 26 30 32 40 45 53
9:23-36
9:3-6
9:8-30
9:35-36
4:18
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Cat. no. mm KS 10M KSF 16M KSF 25M KSF 35M KSF 50M KSF 70M KSF 95M KSF 120M KSF 150M KSF 185M KSF 240AM KSF 300AM KSF 400AM
mm d 5,0
L 36 37 38 41 48 49 56 63 64 74 76 88 105
6,0 8,0 9,0 11,0 13,0 15,0 17,0 19,0 21 22,5 24,5 30
9:13-15 9:23-30
4:19
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95
* Elpress logotype included in marking. ** I, II and III refers to die nests in dies MED616 to be used, see page 9:4.
Two crimps are made when using the V500-, V611-, PV611- or T2600-systems, die TB7-20.
* Elpress logotype included. Two plus two crimps are made when using the V500-, V611-, PV611-, or T2600-Systems, die TB7-20.
4:20
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Wire section area ranges Cat. no. C4 C5 C6 C89 C11-8 C11-9 C11 C13-8 C13-9 C13-11 C13 Side feed 10-6/10-6 16-10/16-10 25-16/25-16 25/10 25-50/25-50 16-50/35-50 70-50/35-25 70-50/50-35 70-50/70-50 95-70/35-25 95-70/50-35 95-70/70-50 95-70/95-70 120-95/35-25 120-95/50-35 120-95/70-50 120-95/95-70 120-95/120-95 150-120/50-35 150-120/95-70 150-120/150-120 185-150/35 185-150/50 185-150/70 185-150/95 185-150/120 185-150/150 185/185 240/35 240/50 240/70 240/95 240/120 240/150 240/185 240/240 300/150-120 300/300 Front feed 10/6 10/16-10 16/25-16 25-50/25-35 16-50/35 50/30-25 50/50-35 50/70-50 70/35-25 70/50-35 70/70-50 70/95-70 95/35-25 95/50-35 95/70-50 95/95-70 95/95 150-120/50-35 150-120/95-70 150-120/150-120 185-150/35 185-150/50 185-150/70 185-150/95 185-150/120 185-150/150 185/185 240/35 240/50 240/70 240/95 240/120 240/150 240/185 240/240 300/150-120 300/300 mm a 13,0 16,0 22 30 31 31 31 35 35 35 35 41 41 41 41 41 53 53 53 55 55 55 55 55 55 60 55 55 55 55 55 55 70 70 70 70 b 12,0 15,0 16,0 18 23 23 24 25 25 25 25 30 30 30 30 30 35 35 35 40 40 40 40 40 40 40 40 40 40 40 40 41 40 40 40 40 c 8,0 10,0 12,0 16/ 15,4 19,0 19,0 19,0 22 22 22 22 26 26 26 26 26 30 30 30 34 34 34 34 34 34 34 34 34 34 34 34 34 40 40 40 40 Pcs/ pack 100 100 100 50 50 50 50 50 50 50 50 25 25 25 25 25 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 Die id-no. 4 5 6 8-9 11 11 11 13 13 13 13 15 15 15 15 15 16 16 16 18 18 18 18 18 18 18
Side feed
Front feed
C18-8 C18-9 C18-11 C18-13 C18-15 C18-16 C18 C21-8 C21-9 C21-11 C21-13 C21-15 C21-16 C21-18 C21 C23-16 C23
18 18 18 18 18 18 21 21 21 21
1:1
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Side feed
Branch conductor, mm Through conductor mm 6 10 16 25 35 35 50 50 70 70 95 95 120 120 150 150 185 240 300 Note - Open choice is marked with slash "/" - When chosing between e.g. C11-9 and C11, use primarily C11 - The smaller sleeve is preferred, e.g. C8 in stead of C9, etc. C11 C11 C13-11/C13 C13-11/C13 C15-11/C15-13 C15-11/C15-13 C16-13 C16-13 C18-11 C18-11 C21-11 C13 C13 C15-3/C15 C15-13/C15 C16-13 C16-13 C18-13 C18-13 C21-13 C15 C15 C16 C16 C18-15 C18-15 C21-15 C16 C16 C18-16 C18-16 C21-16 C23-16 C18 C21-18 C21 C23 70 95 120 150 185 240 300
1:1
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5:2
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25 (16) 16,0 35 35 50 70 70 70 95 95 95 120 120 120 120 150 150 150 185 185 185 240 240 240
16,0 6,8 22 10,0 25 25 25 25 25 25 25 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 37 37 37 37 37 37 37 37 37 55 55 55 70 42 42 42 70 55 70 62 75 62 75 75 8,5 9,6 9,6 9,6 11,3 11,3 11,3 12,5 12,5 12,5 12,5 14,0 14,0 14,0 15,8 15,8 15,8 17,6 17,6 17,6 19,8 19,8 19,8 22 22 22 20 20 20 25 25 25 28 28 28 28 28 28 28 28 32 32 36 36 40 40 44
Crimp sequence.
AKK 185-10 AKK 185-12 AKK 185-16 AKK 240-10 AKK 240-12 AKK 240-16 AKK 300-12 AKK 300-16 AKK 300-20 AKK 300-12 Solid AKK 300-16 Solid AKK 300-20 Solid AKK 400-12 AKK 400-16 AKK 400-20 AKK 500A-16 AKK 500A-20 AKK 500A/1 AKK 500A/2 AKK 500B-16 AKK 500B-20 AKK 500B-1 AKK 500B-2 AKK 630A/1 AKK 630A/2
Note 1 Stranded, compacted conductor 2 Unholed palm 3 For solid conductors only 4 Outer barrel diam. 52 mm. 5 Outer barrel diam. 44 mm.
AKK 800/1 AKK 800/2 AKK 1000/1 AKK 1000/2 AKK 1200
* the full palm length
5:7
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Crimp sequence.
Crimp sequence.
5:8
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Crimp sequence.
5:9
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5:2
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Al terminals 16 - 1200 mm
used to terminate Al-conductors to Al busbars two adjacent crimps are necessary - crimp sequence see picture other designs, see page 5:5
Cat. no. stranded, mm AK 16-6 AK16-8 AK 25-6 AK 25-8 AK 35-6 AK 35-8 AK 50-8 AK 50-10 AK 50-12 AK 70-8 AK 70-10 AK 70-12 AK 95-8 AK 95-10 AK 95-12 AK 120-10 AK 120-12 AK 150-10 AK 150-12 AK 150-16 Solid 25(16) 25 (16) 35 35 50 50 70 70 70 95 95 95 120 120 120 150 150 185 185 185 240 240 240 mm W 16,0 16,0 16,0 16,0 22 22 22 22 27 22 22 27 27 27 27 27 27 27 27 35 35 35 35 35 35 41 41 41 41 41 41 41 41 55 55 55 70 44 44 44 70 55 70 60 75 60 75 75 d 5,9 5,9 6,8 6,8 8,5 8,5 9,6 9,6 9,6 11,3 11,3 11,3 12,5 12,5 12,5 14,0 14,0 15,8 15,8 15,8 17,6 17,6 17,6 19,8 19,8 20 20 22 22 22 25 25 25 28 28 28 28 28 28 28 28 32 32 36 36 40 40 44 N 8,5 8,5 8,5 8,5 11,0 11,0 11,0 11,0 14,0 11,0 11,0 14,0 14,0 14,0 14,0 14,0 14,0 14,0 14,0 21 16,0 16,0 16,0 16,0 16,0 18,0 18,0 18,0 18,0 20 18,0 18,0 20 26 26 80* 80* 22 22 80* 80* 80* 80* 80* 80 80* 80* 80* 22 22 N1 9,0 9,0 9,0 9,0 14,0 14,0 14,0 14,0 15,0 14,0 14,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 23 19,0 19,0 19,0 19,0 19,0 25 25 25 25 23 25 25 23 29 29 L 57 57 57 57 85 85 85 85 90 85 85 90 104 104 104 104 104 104 104 119 112 112 112 112 112 155 155 155 155 155 155 155 155 225 225 250 250 174 174 210 210 250 250 267 275 267 375 291 Pcs/ pack 48 48 48 48 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 12 12 12 12 12 12 6 6 6 6 6 6 6 6 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 4 4 2,4 2,4 5 5 5 5 1,2 1,2 1,2 1,2 1,2 1,2 1,2 9:36 3 3 Note Crimp tools page 9:7 9:11 9:16 9:27-33
Crimp sequence.
AK 185-10 AK 185-12 AK 185-16 AK 240-12 AK 240-16 AK 300-12 SOLID AK 300-16 SOLID AK 300-12 AK 300-16 AK 300-20 AK 400-12 AK 400-16 AK 400-20 AK 500A-16 AK 500A-20 AK 500A/1 AK 500A/2 AK 500B-16 AK 500B-20 AK 500B-1 AK 500B-2 AK 630A/1 AK 630A/2
Note 1 Stranded, compacted conductor 2 Unholed palm 3 For solid conductors only 4 Outer barrel diam. 52 mm. 5 Outer barrel diam. 44 mm.
* corresponds to the full palm length. ** Outer diameter 52 mm. Also available with outer diameter 44 mm - see AK500B-xx.
5:3
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Crimp sequence.
Note 1 2 3 Stranded, compacted conductor 4 Unholed palm For solid conductors only 5 Barrel outer diam. 52 mm. Barrel outer diam. 44 mm.
5:4
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Crimp sequence.
5:5
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Crimp sequence.
AS 400-300
Other measures, see corresponding connector on previous pages. If other combinations are needed, contact Elpress.
5:6
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5:2
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Al terminals 16 - 1200 mm
used to terminate Al-conductors to Al busbars two adjacent crimps are necessary - crimp sequence see picture other designs, see page 5:5
Cat. no. stranded, mm AK 16-6 AK16-8 AK 25-6 AK 25-8 AK 35-6 AK 35-8 AK 50-8 AK 50-10 AK 50-12 AK 70-8 AK 70-10 AK 70-12 AK 95-8 AK 95-10 AK 95-12 AK 120-10 AK 120-12 AK 150-10 AK 150-12 AK 150-16 Solid 25(16) 25 (16) 35 35 50 50 70 70 70 95 95 95 120 120 120 150 150 185 185 185 240 240 240 mm W 16,0 16,0 16,0 16,0 22 22 22 22 27 22 22 27 27 27 27 27 27 27 27 35 35 35 35 35 35 41 41 41 41 41 41 41 41 55 55 55 70 44 44 44 70 55 70 60 75 60 75 75 d 5,9 5,9 6,8 6,8 8,5 8,5 9,6 9,6 9,6 11,3 11,3 11,3 12,5 12,5 12,5 14,0 14,0 15,8 15,8 15,8 17,6 17,6 17,6 19,8 19,8 20 20 22 22 22 25 25 25 28 28 28 28 28 28 28 28 32 32 36 36 40 40 44 N 8,5 8,5 8,5 8,5 11,0 11,0 11,0 11,0 14,0 11,0 11,0 14,0 14,0 14,0 14,0 14,0 14,0 14,0 14,0 21 16,0 16,0 16,0 16,0 16,0 18,0 18,0 18,0 18,0 20 18,0 18,0 20 26 26 80* 80* 22 22 80* 80* 80* 80* 80* 80 80* 80* 80* 22 22 N1 9,0 9,0 9,0 9,0 14,0 14,0 14,0 14,0 15,0 14,0 14,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 23 19,0 19,0 19,0 19,0 19,0 25 25 25 25 23 25 25 23 29 29 L 57 57 57 57 85 85 85 85 90 85 85 90 104 104 104 104 104 104 104 119 112 112 112 112 112 155 155 155 155 155 155 155 155 225 225 250 250 174 174 210 210 250 250 267 275 267 375 291 Pcs/ pack 48 48 48 48 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 12 12 12 12 12 12 6 6 6 6 6 6 6 6 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 4 4 2,4 2,4 5 5 5 5 1,2 1,2 1,2 1,2 1,2 1,2 1,2 9:36 3 3 Note Crimp tools page 9:7 9:11 9:16 9:27-33
Crimp sequence.
AK 185-10 AK 185-12 AK 185-16 AK 240-12 AK 240-16 AK 300-12 SOLID AK 300-16 SOLID AK 300-12 AK 300-16 AK 300-20 AK 400-12 AK 400-16 AK 400-20 AK 500A-16 AK 500A-20 AK 500A/1 AK 500A/2 AK 500B-16 AK 500B-20 AK 500B-1 AK 500B-2 AK 630A/1 AK 630A/2
Note 1 Stranded, compacted conductor 2 Unholed palm 3 For solid conductors only 4 Outer barrel diam. 52 mm. 5 Outer barrel diam. 44 mm.
* corresponds to the full palm length. ** Outer diameter 52 mm. Also available with outer diameter 44 mm - see AK500B-xx.
5:3
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Crimp sequence.
Note 1 2 3 Stranded, compacted conductor 4 Unholed palm For solid conductors only 5 Barrel outer diam. 52 mm. Barrel outer diam. 44 mm.
5:4
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Crimp sequence.
5:5
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Crimp sequence.
AS 400-300
Other measures, see corresponding connector on previous pages. If other combinations are needed, contact Elpress.
5:6
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3 3 3 4 7
7:1
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Introduction
Elpress connector range for overhead lines includes crimp types for alloy aluminium wires like AlMgSi (Super B) and Al59 wires as well as for certain ACSR conductors. Twist type connectors for both Al and Cu wires are also offered. Crimp tools types T2600, V500, V611, PV600, PV611, V800, V1300, PV1300, V250 and V1400 may be used.
Note 1 2 2 2
mm 31 49 62 99
W 17,3 21 23 28
7:2
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Overhead connectors for alloy AlMgSi (Super B) and Al59 conductors 31 - 241 mm
material aluminium alloy for jointing overhead conductors AlMgSi (Super B) and Al59 tested according to the requirements of the standard SS 424 1241 the connector is supplied with inner surface covered with contact paste conductor must be cleaned before crimp
Cat. no. mm LFS 31 LFS 62 LFS 99 LFS 157 LFS 241 mm d 8,0 11,0 13,5 17,5 21 D L Pcs/ pack 20 10 10 5 5 No. of crimps 2x5 2x5 2x8 2x8 Marking XXXX = Year, week LFS 31 16 XXXX ALMGSI LFS62 16 XXXX ALMGSI LSF157 26 XXXX ALMGSI LSF241 32 XXXX ALMGSI Crimp tools page 9:7, 9:10, 4:17, 26, 32
** when crimping with T2600, V500, V611 and V800 2 x 10 crimps are necessary
Five plus five crimps with V500-, V611 or T2600, crimp die TBNP16-20.
7:3
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Manual crimp tools for terminals and connectors from Chapters 1-3
Mechanical hand tools Certification of crimp tools Hobby tools for crimping terminals 0.5 - 6 mm and for cutting and stripping T50 T51 T52 Certified crimp tools for pre-insulated terminals 0.14 - 2.5 mm DSA0115 DSA0725 ESAQ 0760 - die nest gauge Certified Miniforce tools for pre-insulated terminals 0.5 - 6 mm and end terminals 0.25 - 4 mm ESEA0340C ESW0560C ESA0760 and ESA0760C Certified tools for un-insulated terminals 0.15 - 6 mm TRB0515B DRB0115 DKB0325 DKB0760 Certified Miniforce tools for un-insulated terminals 0.5 - 10 mm ERB0560L and ERB0560LC ERB0560 and ERB0560C EWB4099 and EWB4099C
8:1
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2 2 3 3 3 3 4 4 4 4 5 5 5 6 7 7 7 8 8 9 9 10 10 8
Manual crimp tools for terminals and connectors from Chapters 1-3
Certified crimp tools for end terminals (ferrules) 0.25 - 16 mm DEB0325 DEB0560 T2104 TEB0516 Certified Miniforce tools for end terminals (ferrules) 0.1 - 6 mm and TWIN end terminals 2 x 0.5 - 2 x 10 mm EEB0160 PZD3 EEB4010C-TWIN Certified Miniforce tools for end terminals 4 - 50 mm EEB4010 and EEB4010C EEB0616C EEB1025 and EEB 1025C EEB3550 and EEB3550C Elpress Mobile - a tool with interchangeable dies Mobile Installation Mobile DataCom Battery powered crimp tool PV130P - Elpress Mini PV130S - Elpress Mini 11 11 11 12 12 13 13 13 13 13 14 14 14 15 15 16 16 16 17 18 18 18 8
8:2
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Manual crimp tools for terminals and connectors from Chapters 1-3
Elpress certificate.
8:2
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Manual crimp tools for terminals and connectors from Chapters 1-3
Hobby tools for crimping terminals 0.5 - 6 mm and for cutting and stripping
Technical data:
manufactured from high-class steel and with semi-soft handles die nests are distinctly marked no full closure ratchet cuts up to 6 mm strips up to 6 mm bolt-cutter M2,5 - M5 weight 0,20 kg, length 225 mm
T50
T50
Elpress hobby tool.
Particulars:
crimps pre-insulated teminals 0,5 - 6 mm and indent crimps un-insulated, closed barrel terminals 1,5 - 6 mm red, semi-soft handles for optimal comfort stripping and bolt cutting functions
Crimp types
T51
T51
Elpress hobby tool.
Particulars:
crimps pre-insulated terminals 0.5 - 6 mm, and roll crimps open barrel uninsulated terminals 0.5 - 2.5 mm yellow, semi-soft handles for optimal comfort stripping and bolt cutting functions
Crimp types
T52
T52
Elpress hobby tool.
Particulars:
roll crimps un-insulated, open barrel, un-insulated terminals 0.5 - 6 mm green, semi-soft handles for optimal comfort stripping and bolt cutting functions
Crimp type
8:3
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Manual crimp tools for terminals and connectors from Chapters 1-3
DSA0115
Elpress crimp tool for symmetrical crimping of pre-insulated terminals.
Crimp type
DSA0725
DSA0725
Elpress crimp tool for symmetrical crimping of pre-insulated terminals.
Particulars:
die nest wear inspection easily made with go/no-go gauge ESAQ 0760
Crimp type
Particulars:
weight 0,025 kg, length 55 mm grip 8 mm supplied in practical plastic box a simple way to secure proper tool performance easy to use, with a GO-position and a NO GO-position for each die nest of the crimp tool. Please contact Elpress for more information on tool calibration and QA.
Tool DSA0115 DSA0725 ESA0760(C) ESEA0340C Checks die nest
8:4
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Manual crimp tools for terminals and connectors from Chapters 1-3
Certified Miniforce tools for pre-insulated terminals 0.5 - 6 mm and end terminals 0.25 - 4 mm
Technical data:
ratchet system to guarantee a fully closed crimp release mechanism if the crimping sequence must be interrupted symmetrical and distinctly laser marked die nests adjustable if changes occur, ie after many crimps tested with Elpress terminals weight 0,50 kg (0,54 kg, type C), length 220 mm (255 mm, type C), width 72 mm unique mechanism which reduces the handle force significantly ergonomically designed handles to fit all users optimises the quality of the crimp result reduces the risk for repetitive strain injuries (RSI) light and handy design whitout reduction in durability type C has extra long handles for two hand grip at least 80 000 crimps
ESEA0340C
ESEA0340C
Miniforce combination crimp tool for crimping of both; pre-insulated terminals 0,5 - 2,5 mm and pre-insulated and un-insulated end terminals 0,25 - 4 mm
Crimp types
ESW0560C
ESW0560C
Miniforce crimp tool for through connectors with heat shrink insulation type SKW (page 1.6, chapter 1).
Crimp type
8:5
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Manual crimp tools for terminals and connectors from Chapters 1-3
Particulars:
locator to hold the terminal in the right position when crimping which simplifies the installation die calibration is easily performed with the gauge ESAQ 0760 Die nests leave imprints on terminal insulation sleeve after crimp to show nest size and Elpress logotype for system identification
ESA0760C
8
Follow the sequence (1) and (2) when placing the terminals into the locator.
8:6
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Manual crimp tools for terminals and connectors from Chapters 1-3
TRB0515B
TRB0515B
Tool for roll crimping of flag terminal B1507FLSB8. certificate not included weight 0,63 kg, length 260 mm
8
Crimp type
DRB0115
DRB0115
Elpress crimp tool for roll crimping of un-insulated receptacles, tab terminals, bullets and sockets. For crimping of B1507FLS or B1507FLSH ERB0560/ ERB0560C should be used.
Crimp type
8:7
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Manual crimp tools for terminals and connectors from Chapters 1-3
DKB0325
DKB0325
Elpress crimp tool for indent crimping of Cu tube and sheet terminals.
Crimp type
DKB0760
DKB0760
Elpress crimp tool for indent crimping of Cu tube and sheet terminals.
Crimp type
8:8
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Manual crimp tools for terminals and connectors from Chapters 1-3
ERB0560-locator.
Crimp type
8:9
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Manual crimp tools for terminals and connectors from Chapters 1-3
Crimp range 4 - 10 mm
Crimp type
8:10
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Manual crimp tools for terminals and connectors from Chapters 1-3
DEB0325
DEB0325
Crimp tool for crimping of pre-insulated and un-insulated end terminals, front feed.
8
Crimp type
DEB0560
DEB0560
Crimp tool for crimping of pre-insulated and un-insulated end terminals.
Crimp type
8:11
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Manual crimp tools for terminals and connectors from Chapters 1-3
T2104
T2104
Crimp tool for pre-insulated and un-insulated end terminals 0,25 - 2,5 mm. This crimp tool does not have a full closure ratchet mechanism. Certificate is not included.
Particulars:
weight 0,16 kg length 150 mm
Crimp type
TEB0516
TEB0516
Crimp tool for crimping of pre-insulated and un-insulated end terminals 0,5 - 16 mm. This crimp tool does not have a full closure ratchet mechanism. Certificate is not included.
Crimp type
Particulars:
weight 0,25 kg length 185 mm
8:12
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Manual crimp tools for terminals and connectors from Chapters 1-3
Certified Miniforce tools for end terminals (ferrules) 0.1 - 6 mm and TWIN end terminals 2 x 0.5 - 2 x 10 mm
Technical data:
ratchet system to guarantee a fully closed crimp release mechanism if the crimping sequence must be interrupted distinctly marked die nests adjustable if changes occur, ie after many crimps tested with Elpress terminals according to DIN requirements weight 0,50 kg (0,54 kg, type C), length 220 mm (255 mm, type C), width 72 mm unique mechanism reduces the max handle force significantly ergonomically designed handles to fit all users optimises the crimp quality reduces the risk for repetitive strain injuries (RSI) light and handy design whitout reduction in durability type C has extra long handles for comfortable two-hand grip at least 80.000 crimps
EEB0160
Miniforce self-setting tool for crimping pre-insulated and un-insulated end terminals 0.1 - 6 mm and pre-insulated TWIN end terminals 2x0.5 - 2x4 mm.
PZD3
PZD3
Self-setting tool for crimping pre-insulated and un-insulated end terminals 0.5 - 6 mm and pre-insulated TWIN end terminals 2x0.5 - 2x4 mm.
Particulars:
only one crimp nest which automatically sets to the appropriate size for the end terminal crimped; leaves a crimp surface with shallow transversal grooves front feed crimp lengths up to 17 mm weight 0.34 kg
Crimp type
Crimp range 4 - 10 mm
EEB4010C-TWIN
EEB4010C-TWIN
Miniforce tool for crimping of pre-insulated TWIN end terminals.
Crimp type
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Manual crimp tools for terminals and connectors from Chapters 1-3
Crimp range 4 - 10 mm
8
Crimp type
Crimp range 6 - 16 mm
EEB0616C
EEB0616C
Miniforce crimp tool for crimping pre-insulated and un-insulated end terminals.
Crimp type
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Manual crimp tools for terminals and connectors from Chapters 1-3
Crimp range 10 - 25 mm
Crimp type
Crimp range 35 - 50 mm
Crimp type
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Manual crimp tools for terminals and connectors from Chapters 1-3
Mobile Installation
Mobile hand tool and two interchangeable dies: die OAA0525 for crimping of insulated terminals 0.5 - 2.5 mm die OEB0210 for crimping of end sleeves 0.25 - 10 mm
Mobile DataCom
Mobile hand tool and two interchangeable dies: die OMP45 for crimping of modular plug, RJ45 contacts die OCC1113 for crimping of coaxial contacts RG58, 59, 62, 71 Additional dies to Elpress Mobile are presented in the table on the following page.
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Manual crimp tools for terminals and connectors from Chapters 1-3
OAA0160
For crimping of pre-insulated terminals 0.1 - 6 mm2.
OAA0525
For crimping of pre-insulated terminals 0.5 - 2.5 mm2.
OPB0140
For crimping of global power connectors, GPC.
OPB6099
For crimping of global power connectors, GPC.
OWB4099
For W-crimping of un-insulated terminals 4 - 10 mm2.
OKB0725
For indent crimping of un-insulated terminals 0.75 - 2.5 mm2.
OKB0560
For indent crimping of un-insulated terminals 0.5 - 6 mm2.
OEB0210
For crimping of end terminals 0.25 - 10 mm2.
OEB1625
For crimping of end terminals 16 - 25 mm2.
OEB3550
For crimping of end terminals 35 - 50 mm2.
ORB0110
For roll crimping of terminals 0.1 - 1.0 mm2.
ORB0560
For roll crimping of terminals 0.5 - 6 mm2.
OFO5432
For crimping of ber optics connections.
OCC0908
For crimping of coaxial contacts.
OCC1113
For crimping of coaxial contacts.
OCC4755
For crimping of coaxial contacts.
OMP45
For crimping of modularplug RJ45.
OMP11
For crimping of modularplug RJ11.
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Manual crimp tools for terminals and connectors from Chapters 1-3
Particulars:
weight 1.3 kg, length 360 mm
Particulars:
weight 1.5 kg, length 360 mm
PV130P Application/Crimping range Pre-insulated 0,5-6 mm Un-insulated, indent crimp 0,25-2,5 mm Un-insulated, W crimp 4-10 mm Un-insulated, roll-crimp 0,5-6 mm End terminals (ferrules) 0,5-6 mm 4-10 mm 10-25 mm 35-50 mm
Remember to specify dies when you order a tool.
PV130S Die SA0760 KB0325 WB4099 RB0560 EB0560 EB4010 EB1025 EB3550
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V1300 - system Cu
Crimping of Cu-terminals 10-400 mm. The V1300-system is also available in a C-version with an open head for crimping of Cu-terminals, see page 9:18. Outer die holder
V250 - system Cu
Crimping of Cu-terminals 10-800 mm. Die holder Dies Die holder
Presshead Presshead
Al
Crimping of Al-terminals and preforming of Alconductors 16-240 mm. Preforming is done on sector-shaped Alconductors.
Al
Matrix holder Matrix Crimping of Al-terminals and preforming of Alconductors 16-630 mm.
Punch
Presshead
Presshead
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T3165A1/T3165B/T3165C
T3165A1/T3165B/T3165C
Elpress crimp tool for crimping of Cu terminals and connectors: T3165A1: KR/KRF/KS/KSF, 10-70 mm. T3165B: KR/KRD/KS/KSD, 10-95 mm. T3165C: KRT/KST, 10-95 mm.
Crimp range 6 - 50 mm
TH0650T
TH0650T
Mechanical handtool for crimping of Cu-terminals type KRT/KST up to 50 mm.
Particulars:
rotating crimp wheel weight 1,5 kg, length 400 mm no full closure mechanism Crimp type
TH120T
TH10120T
Mechanical handtool for crimping of Cu-terminals type KRT/KST up to 120 mm.
Particulars:
rotating crimp wheel weight 3,7 kg, length 650 mm no full closure mechanism Crimp type
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Particulars:
hexagonal crimping up to 120 mm easy-to-open crimp head for rapid die change slim ergonomic design - good accessibility even in confined areas NiMh batteries (9.6 V, 1,3 Ah), charge time approx. 40 minutes rapid crimp operation 2-4 seconds approx. 100 - 150 crimps per battery charge (depending on temperature, frequence, etc.) weight 1.6 kg, length 360 mm dies for crimping special through connectors for service and road lightning cables, System 0616
Crimp type
System 0616
6 - 16 ME0616 1
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Tools for Cu-terminals 10 - 240 mm, Al-terminals 16- 25 mm (-35 solid) mm and C-sleeves 6 - 50 mm T2600/T2600B/T2600C
T2600/T2600B/T2600C
Mechanical handtool for crimping of Cu- and Al-terminals: T2600 for KRF/KSF, T2600B for KRD/KSD, T2600C for KRT/KST.
Particulars:
rapid opening enables easy die change and quick removal after jointing crimp die (TB7) is available for solid 10 mm Cu-connector, (for EXCL-type cable or similar) crimp force up to 57 kN supplied in a metal box rapid die closure and minimum handle force easy to operate in confined spaces only four dies are required to crimp 10 - 120 mm Cu (KRD/KRT) rapid feed function weight 1,9 kg, length 440 mm, width 140 mm
Crimp types
V611
V611
Hydraulic tool for crimping of Cu terminals and connectors up to 240 mm, using the same dies as T2600 and PV611.
Particulars:
two-step, fast feed piston movement to crimp engagement which makes the crimp cycle shorter the crimp range reaches up to 150 mm (KRF), 185 mm (KRD), 240 mm (KRT) and 50+50+ mm (C-sleeves) same crimp dies as for PV611, i.e. TB- and KB-types weight 2,5 kg, dimensions 425 x 115 x 53 mm crimp force 60 kN supplied in a robust textile bag with foam rubber insert
Crimp types
PV611
PV611
Battery tool with large crimp range, up to 240 mm, using same dies as T2600 and V611.
Particulars:
crimps Cu-terminals up to KRF 150 mm, KRD 185 mm, KRT 240 mm and Csleeves up to 50/50 mm supplied in robust metal box, battery with charger and instructions number of crimps is normally > 100 depending on size and temperature crimp time 5 - 8 s depending on size battery type NiMH 12 V, 2.6 Ah LED to indicate tool and charge status weight 4.5 incl. battery
Crimp types
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Crimp dies
Supplied as a pair. For hexagonal crimping of Cu terminals and connectors. Note: KB dies are for V611 and PV611 only.
KRF/KSF mm 10 and 70 16 and 35 25 and 50 10 and 95 120 150 Dies TB8-17 TB9-13 TB11-14,5 TB71-20 KB22 KB25 KRD/KSD mm 10 /16 and 70 25 and 50 35 and 95 101 and 120
2
TB dies.
KB dies.
150 185
1
KRT/KST mm 101 and 120 Dies TB7-19 TB8-18 TB8,5-18 TB10-16 TB12-14 KB22 KB24 KB26 No. of crimps 1 resp.2 1 resp.2 1 resp.2 1 resp.2 1 3 3 3
Two crimps.
102
Three crimps.
1 2
TB7 is also for crimping KRX-terminals and KSX-connectors For terminals type KR10 and connectors type KS10
DIN 46235 mm 10-16 25-35 50-70 95 Dies TB6-8DIN TB10-12DIN TB14-16DIN TB18DIN No. of crimps 1 1 1 resp.2 1 resp.2
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TBNP dies.
TBC dies.
9
One resp. two crimps.
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SYSTEM 1300 for Cu terminals and connectors 10 - 400 mm, Cu C-sleeves 6 - 120 mm and Al terminals and connectors 16 - 240 mm V1300
V1300
Elpress crimp head, used with footpump P4000 or battery / mains powered pump PS700.
Particulars:
equipped with oil spray safety protection cap working pressure 63 MPa (630 bar) weight 3,7 kg, excl. accessories length 270 mm, incl. quick coupling, width 82 mm crimp force 130 kN (13 tons) light and flexible steel crimp head special nitrogen anti-corrosion surface treatment
Crimp types
V1300TI
V1300TI
Titanium version of the above V1300-head.
Particulars:
weight 2,1 kg, excl. accessories
Crimp types
V1311
V1311
This Elpress hydraulic handtool uses the same accessories as for V1300 above.
Particulars:
automatic fast forward action supplied with carry box, see page 9:18 crimp force 130 kN (13 tons) requires low hand force, about 245 N at max. force length 590 mm weight 4.9 kg, excl. accessories
Crimp types
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PV1300
PV1300
Battery powered crimp tool with 13 tons force. Uses the same crimp accessories as the other products in the above V1300 System.
Particulars:
crimps copper conductors up to 400 mm crimps aluminium conductors up to 240 mm crimps C-sleeves up to 120/120 mm crimp force 123 kN (13 ton) number of crimps: 30-80 depending on size and temperature crimp time: 12-18 s depending on size environmental friendly battery NiMH-type, 12 V, 2.6 Ah working temperature -20C to +40 (battery: +5C to +40C) LED indication of charge status supplied with robust double shell plastic case, battery, charger and instruction weight 5,1 kg, (incl. battery)
Crimp types
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KRD/KSD
Dies B8 B8 B9 B11 B12 B14 B16 B19 B22 13B25* 13B27* 13B30* 13B32*
No. of crimps 1 1 1 1 1 1 1 1 1 2 2 2 2
Two crimps.
Three crimps.
KRT/KST mm 10 16 25 35 50 70 95 120 150 185 240 300 400 Dies B7 B8.5 B10 B12 B14 B16 B18 B19 B22 B24 13B26* 13B30* 13B32* No. of crimps 1 1 1 1 1 1 1 1 1 1 2 2 2
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DIN 46235 mm 10 16 25 35 50 70 95 120 150 185 240 300 Dies B6DIN B8DIN B10DIN B12DIN B14DIN B16DIN B18DIN B20DIN B22DIN 13B25DIN* 13B28DIN* 13B32DIN* No. of crimps 1 1 1 1 1 1 1 1 1 2 2 3
For oval crimping of Cu branch connectors (C-sleeves). If not indicated otherwise, always use inner die holder V1316 and outer die holder V1318.
Through conductor mm 10-6 16-10 25-16 50-16 70-50 95-70 120-95 Branch mm 10-6 16-10 25-16 50-16 70-25 95-25 120-25 Dies BC4** BC5 BC6 BC8-9 BC11 13BC13* 13BC15* No. of crimps 1 1 1 1 1 2 2
* Are used without die holders; make two crimps, see picture. ** Die nest must be marked C4A to connect 6 mm main to 6 mm branch.
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Matrix P13M P13M P20M P20M P20M P25M P25M P25M 13P32M* 13P32M*
Punch P13D P13D P20D P20D P20D P25D P25D P25D P32D P32D
9
V1320 matrix holder + P13M matrix + P13D punch. Crimp sequence.
For preforming of sector shaped Al conductors. For 16 - 240 mm, matrix holder V1320 is used.
Stranded mm 16 25 35 50 70 95 120 150 185 240 Solid mm 16(+25) 35 50 70 95 120 150 185 240 Matrix R6MR R7MR R8MR R9MR R12MR R13MR R15MR R16MR 13R18MR 13R20MR Punch 13R6DR 13R7DR 13R8DR 13R9DR 13R12DR 13R13DR 13R15DR 13R16DR 13R18DR 13R20DR
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Accessories for crimping overhead line connectors with V1300(TI), V1311 and PV1300
For number of crimps on overhead connectors, see tables below.
Crimp dies
Supplied as a pair. For hexagonal crimping of connectors for overhead conductors of AIMgSi (Super B) and Al 59.
mm 31-62 99 157 241
* Used without die holders.
Supplied as a pair. For hexagonal crimping of connectors for overhead ACSR conductors. Die holders V1316 and V1318 to be used.
Steel connector (inner) mm 62 99 Dies B6FE B8FE No. of crimps 2x5 2x5 Al-connector (outer) Dies B16NP B20NP No. of crimps 2x5 2x5
V1318 outer die holder + BNP type dies + V1316 inner die holder.
Particulars:
steel reinforced plywood polyethylen insert material takes matrixes, punches and dies up to 400 mm Cu and 240 mm Al weight 4.2 kg, excl. accessories length 465 mm, width 275 mm, height 190 mm the box can be used as storage or be taken to site sturdy, form cut inserts
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Particulars:
equipped with oil spray safety protection cap working pressure 63 MPa (630 bar) crimp force 130 kN flexible and easy to operate covers the common needs of Cu-crimping in utilities tested together with Elpress pumps and terminals length 295 mm, incl fork and quick coupling, width 145 mm weight 4.2 kg, excl accessories
Crimp types
V1311C
V1311C
Elpress hydraulic handtool used with the same die system as V1300C above.
Particulars:
automatic two-step fast feed system full closure system which guarantees a complete crimp the fork is rotatable 180 weight 6.4 kg, excl accessories length 620 mm crimp force 130 kN ergonomically shaped handles easy to carry and operate covers the common needs of Cu-crimping for electricity utilities carry box
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Crimp types
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Crimp dies
Supplied as a pair. For hexagonal crimping of Cu terminals. If not otherwise indicated, use die holder V1330.
KRF/KSF mm 10 16 25 35 50 70 95 120 150 185 240 300 Dies B8 B9 B11 B13 B14,5 B17 B20 B22 B25 13CB27* 13CB30* 13CB32* No. of crimps 1 1 1 1 1 1 1 1 1 2 2 2
KRD/KSD mm 10 16 25 35 50 70 95 120 150 185 240 300 400 Dies B8 B8 B9 B11 B12 B14 B16 B19 B22 13CB25* 13CB27* 13CB30* 13CB32* No. of crimps 1 1 1 1 1 1 1 1 1 2 2 2 2
B type dies.
Two crimps.
KRT/KST mm 10 16 25 35 50 70 95 120 150 185 240 300 400 Dies B7 B8,5 B10 B12 B14 B16 B18 B19 B22 13CB24* 13CB26* 13CB30* 13CB32* No. of crimps 1 1 1 1 1 1 1 1 1 2 2 2 2
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DIN 46235 mm 10 16 25 35 50 70 95 120 150 Dies B6DIN B8DIN B10DIN B12DIN B14DIN B16DIN B18DIN B20DIN B22DIN No. of crimps 1 1 1 1 1 1 1 1 1
For oval crimping of Cu branch connectors (C-sleeves). If not otherwise indicated, use die holder V1330.
Main conductor mm 10-6 16-10 25-16 50-16 70-50 95-70 Branch mm 10-6 16-10 25-16 50-16 70-25 95-25 Dies BC4** BC5 BC6 BC8-9 BC11 13CBC13* No. of crimps 1 1 1 1 1 2
BC type dies.
* Are used without die holders. ** Die nest must be marked C4A to connect 6 mm main to 6 mm branch.
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DUAL SYSTEM for crimping flexible conductors in KRF/KSF-connectors for demanding applications, 16 - 300 mm DV1300
Crimp head for use with footpump P4000 or battery / mains powered pump PS700.
Particulars:
crimp head with the patented DUAL CRIMP technique which starts with an optimized hexagonal crimp and then makes a small indent in the same crimp cycle to further improve gas tightness as well as electrical and mechanical properties DUAL dies are available for 16 - 300 mm crimps terminals type KRF and through connectors type KSF conventional accessories as shown for V1300 can be used (without DUALfunction) no die holders are necessary when using DUAL dies weight 3.4 kg DV1300 can also be used with regular crimp dies for the 1300-system
DV1300
Crimp geometries
DUAL+regular crimps
DV1300C
DV1300C
C-fork type crimp head, open to one side, for use with footpump P4000 or mains and battery pump PS700.
Particulars:
Crimp head with the patented DUAL CRIMP technique which starts with an optimized hexagonal crimp and then makes a small indent in the same crimp cycle to further improve gas tightness as well as electrical and mechanical properties DUAL dies are available for 16 - 300 mm crimps terminals type KRF and through connectors type KSF conventional dies as for V1300C can be used (without DUAL-function) no die holders are necessary when using DUAL-dies weight 4,9 kg DV1300C can also be used with regular crimp dies for the 1300C-system
Crimp geometries
The DUAL System Technology is patented by Elpress. Accessories, see next page.
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Accessories for crimping flexible Cu conductors in the DUAL Crimp system DV1300 and DV1300C
DUAL crimp dies
Supplied in pairs. For crimping of flexible Cu conductors in terminals type KRF or connectors type KSF. No die holders necessary.
mm 16 25 35 50 70 95 120 150 185 240 300 Dies for DV1300 13DB9 13DB11 13DB13 13DB14,5 13DB17 13DB20 13DB22 13DB25 13DB27 13DB30 13DB32 Dies for DV1300C 13DCB9 13DCB11 13DCB13 13DCB14,5 13DCB17 13DCB20 13DCB22 13DCB25 13DCB27 13DCB30 13DCB32 No. of crimps 1 1 1 1 1 1 2 2 2 2 2
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SYSTEM V250 for crimping Cu terminals and connectors 10 - 800 mm, C-sleeves up to 300 mm and Al terminals and connectors 16 - 630 mm V250
V250
Crimp head used together with footpump P4000 or battery / mains powered pump PS700.
Particulars:
equipped with oil spray safety protection cap working pressure 63 MPa (630 bar) crimp force 250 kN (25 ton) crimp terminals and connectors of type KRF/KSF, KRT/KST, KRD/KSD for Cuconductors up to 800 mm crimp terminals and connectors of Al-conductors up to 630 mm crimp Cu-branch connectors (C-sleeves) up to 300 mm uses nearly all the same crimp dies as the 1400-system and 2500-system tested with Elpress pumps and connectors weight 4.6 kg, excl. accessories dimensions 111 mm x 280 mm
Crimp types
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Crimp dies
Supplied in pairs. For hexagonal crimping of Cu terminals and connectors.
KRF/KSF mm 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 Die holder V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 Die holder V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 Dies for B8 B9 B11 B13 B14,5 B17 B20 B22 B25 B27 B30 B2532 B2538* B2542* B2553* B2553* No. of crimps 1 1 1 1 1 1 1 1 1 1 1 1 2 2 3 3
KRT/KST mm 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 Die holder V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 Die holder V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 Dies for B7 B8,5 B10 B12 B14 B16 B18 B19 B22 B24 B26 B30 B32 B2540* B2545* B2553* No. of crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3
Three crimps.
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KRD/KSD mm 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 Die holder V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 Die holder V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 KRD/KSD B8 B8 B9 B11 B12 B14 B16 B19 B22 B25 B27 B30 B32 B2540* B2545* B2553* No. of crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3
DIN46235 mm 10 16 25 35 50 70 95 120 150 185 240 300 Die holder V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 Die holder V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 DIN46235 dies B6DIN B8DIN B10DIN B12DIN B14DIN B16DIN B18DIN B20DIN B22DIN B25DIN B28DIN B32DIN No. of crimps 1 1 1 1 1 1 1 1 1 2 2 3
* Die nest must be marked C4A to connect 6 mm main to 6 mm branch. ** Use without die holders.
Crimp sequence.
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Supplied in pairs. For hexagonal crimping of overhead line connectors for conductors type ACSR (FeAl).
mm 62 99 Die holder V2506 V2506 Die holder V2508 V2508 Dies for steel sleeve B6FE B8FE Dies for Al-sleeve B16NP B20NP No. of crimps 2x5 2x5
Supplied in pairs. For hexagonal crimping of overhead line connectors for conductors type ALUS.
mm 50 95 Die holder V2506 V2506 Die holder V2508 V2508 Dies B16NP B20NP No. of crimps 2x5 2x8
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Crimp sequence.
* Used with terminals and connectors type AK/AS/AKK/AKS 500B ** Used with terminals and connectors type AK/AS/AKK/AKS 500A
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Tool for Cu terminals and connectors 500 - 1000 mm, C sleeves 185 - 300 mm and Al terminals and connectors 800 - 1200 mm V1470
V1470
Elpress crimp head, used together with foot pump P4000 or battery / mains powered electro hydraulic pump PS700.
Particulars:
equipped with oil spray safety protection cap working pressure 63 MPa (630 bar) weight 21.5 kg (incl box 28.5 kg) length 510 mm, width 235 mm crimp force 400 kN supplied in a rigid plywood box
Crimp types
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Crimp dies
Supplied in pairs. For hexagonal crimping of Cu terminals and connectors.
mm 500 500 630 630 800 800 1000 Cable type/Terminal or connector type Stranded/KRD/KSD/KRT/KST Flexible/KRF/KSF Stranded/KRD/KSD/KRT/KST Flexible/KRF/KSF Stranded/KRD/KSD/KRT/KST Flexible/KRF/KSF Stranded/KRD/KSD/KRT/KST Dies B4040 B4042 B4045 B4053 B4053 B4053 B4056 No. of crimps 2 2 2 2 2 2 2
B4040 dies.
185-150 300-240
B40C18 dies.
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P4000
P4000
Elpress hydraulic footpump.
Particulars:
unique design in high tensile aluminium alloy low weight, 8.6 kg, incl. 2.2 m hose standard setting 630 bar (max setting to 700 bar) safety valve for relief at all pressures a pressure gauge can be attached to indicate working pressure ergonomic design high finish anodised surface - easy to keep clean high efficency two-step oil flow simple foot operated off-loading (piston return) after automatic stop at full pressure robust and stable to work with practical storage position for hose
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PS700
PS700
Battery and mains powered pump for crimping with advanced control and supervision of the crimp procedure. A flexible system for almost all crimp applications where high performance and reliability is required. The robust design in aluminium, combined with a high total efficiency, allows intensive use in most cases and environments. When battery powered, the upper unit is lifted off the lower mains drive unit for full flexibility.
Particulars:
24 V NiMH battery or 230 V mains power supply (110V optional) high efficiency = many crimps per charge close to continuous work when mains powered working pressures up to 700 bar / 70MPa / 10 000 PSI LCD display for versatile control and follow-up PC port for transferring data to PC computer where advanced analysis can be made hydraulic pressure work range 0-630 (700) bar hydraulic flow 0.6 dm/min oil volume 1.0 dm measures: pump unit, w x d x h = 390 x 225 x 225 mm mains unit, w x d x h = 495 x 300 x 660 (980) mm weight pump unit 12.3 kg (incl. battery, excl. hose) weight mains unit with carriage 8.6 kg battery fast charger 7.2-24V, charge time 45 min mains unit: in 230VAC, out 24-28VDC 30A; overvoltage and overcurrent protected control system: Elpress Advanced Crimp Analyzer incl. display and control switches. Port for PC-connection environment temperatures -15 C to + 40 C; battery to be kept >5 C for best power typical number of crimps per charge (50 % ED): 115 Cu-terminals 150 mm flexible, 180 Cu-terminals 50 mm flexible (depending on temperature) protection class IP 54 CE-approved; Machine Safety 98/37/CE, LVD 72/23/EEC
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Analyzer PS700
The special software is used to save data for important documentation. In a simple way crimping can be analyzed in a PC. Every crimp-cycle receives a unique ID-number. With the help of the comfortable solution to convert data to Excel, a lot of opportunities for quality control comes up. For example to compare crimping graphs, to detect divergences and system control. Analyzer PS700: CD with program, instructions and all cables etc. to connect between PS700 and PC.
Particulars:
transfer data from PS700 to PC (RS232 or USB) save data in PC direct examination at display print easy to convert data to Excel for more advanced analyzes a pre-knowledge in Ecxel is necessary compatible Windows 95, 98, 2000 and XP
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P1000
New mains powered pump for industrial use
P1000 is a secure, lean produced 2-step pump as an economical alternative for industrial use where simplicity and reliability is required. The pump is supplied with Elpress safety hose with quick coupling. The robust although light weighted design allows intensive use in most cases. The pump is CE-approved.
Hydraulic pressure Hydraulic ow Oil volume Oil Measures, w x d x h Weight Mains connection Allowable voltage uctuation Electric motor
Working range 0-63 (70) MPa, adjustable Low pressure (up to 1,5 MPa) approx. 0,8 l/min High pressure (more than 1,5 MPa) 0,2 l/min 2 l (usable 1,8 l) hydraulic oil ISOVG32 approx. 250 x 150 x 384 mm (excl. hose) 15 kg (incl. hose) 230 V AC 50/60 Hz Rated voltage 5% 0,25 kW, Class E insulation, open type commutated motor 230 V, 50/60 Hz single-phase, Max. currency: 2,8 A (5 min.) IP20 0 - 40C Machine safety 98/37/CE, LVD 73/23/EEC 2,4 m, quick coupling, manoeuvre handle 12 V AC 1,5 m earth plug
Elpress AB P.O. Box 186 SE-872 24 KRAMFORS, Sweden Tel: +46 612 71 71 00 Fax: +46 612 71 71 51 E-mail: sales@elpress.net www.elpress.net
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8052-046200
4 5
Accessories to the V1400 system for cutting cables up to 85 mm7 Tool for removal of outer conductive layer on MV XLPE cables Hydraulic cable cutters 7 8
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Particulars:
Stripping range - standard cassette PVC with straight blades 0,02 - 10 mm (AWG 34 - 8) Cutting range - stranded conductors up to 10 mm (AWG 8) - single strand conductors up to 1.5 mm (AWG 16) Weight: 136 g with standard cassette Dimensions: 191 x 123 x 20 mm Versatility: The easy exchange of stripping cassettes makes stripping of most insulation materials possible. The working range is the widest available for these type of tools. Precision: Precise knife adjustment allows stripping of conductors with thin insulations without damage to the strands. When the stripping action is completed, the knives open and are kept so during the retraction of the knives. The scratchfree conductor is thus easy to take out. Ergonomy: A specially designed movable handle with a soft rubber inlay, low friction, optimised handle opening width, an angled head and low weight safeguard comfortable work with lowest work load. Long life expectancy: Strip cassettes and knives can be exchanged for very long tool life. Reliability: Tested to over 150 000 cycles. Produced from a new high tensile plastic with doubled strength compared to ordinary PA6 (nylon). Accesories: EMBLA SP V-CASSETTE - exchange cassette with V-blades; for harder insulations 0,02 - 6 mm (AWG 34 - 10) EMBLA SP 16-CASSETTE - exchange cassette with curved blades for 4-16 mm (AWG 12 - 6)
10
*Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.
10:2
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Tor
TOR
Stripping tool for LV cables.
Particulars:
two exchangeable hooks for covering the wide diameter range locked positions for cutting around and along the cable as well as in a spiral the cutting can be made on cable outer diameters from 4.5 to 40 mm with insulation thickness up to 4.5 mm (adjustable knife) dimensions 150 (167) x 42 x 31 mm with small (big) hook weight 116 g spare blades available and may be stored in an integrated compartment in the handle not designed to cut steel
Oden
ODEN
Stripping of the outer layer on signal, telephone, instrument, data cables and etc.
10
Particulars:
precise setting for the different insulations is easily made by means of the nine position setting wheel stripping: cables 2.5 to 11 mm with up to 1.0 mm thick insulations strips the outer insulation on most multi conductor and optical cables up to 11 mm dimensions 91 x 40 x 19 mm weight 28 g spare blades available
*Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.
10:3
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Toolsforcuttingandstrippingofconductors0.5-6mmandfor cutting up to 20 mm
Cutting and stripping 0.5 - 6 mm
SCT001
SCT001
Cutting and stripping tool.
Particulars:
made from high quality steel cuts and strips 0.5 to 6 mm (20 - 10 AWG) lockable strip setting light and versatile weight 100 g length x width 140 x 65 mm
CT10
CT10
Cable cutter.
Particulars:
cuts Cu and Al cables up to outer 10 mm not designed to cut steel small and handy hardened cutter edges of forged steel the special cutter edge designs gives a clean cut surface with low distortion weight 170 g, length 165 mm
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CT20
CT20
Cable cutter.
Particulars:
cuts Cu and Al cables up to outer 20 mm not designed to cut steel hardened cutter edges of forged steel the special cutter edge designs gives a clean cut surface with low distortion weight 440 g, length 240 mm
Cable cutting up to 15 mm
UP-B41
UP-B41
Cable cutter.
Particulars:
cuts Cu cables up to approx. 15 mm not designed for cutting steel small and very effective a professional tool with very high quality gives a clean cut surface weight 280 g length 200 mm
*Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.
10:4
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Cable cutting up to 34 mm
HKS34
HKS34
Cable cutter.
Particulars:
cuts normal types of Cu and Al cables up to 34 mm cuts Al-alloyed AC overhead line conductors up to 241 mm (not ACSR) supplied in a robust textile carry bag weight 0.92 kg, length 250 mm
Cable cutting up to 62 mm
HKS62
HKS62
Cable cutter.
Particulars:
cuts normal types of Cu and Al cables up to 62m cuts Al-alloyed AC overhead line conductors up to 241 mm (not ACSR) supplied in a robust textile carry bag weight 1.9 kg, length 340 mm
Cable cutting up to 80 mm
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HKS80
HKS80
Cable cutter.
Particulars:
cuts normal types of Cu and Al cables up to 80 mm supplied in a robust textile carry bag weight 3.0 kg, length 600 mm
*Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.
10:5
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Cable cutting up to 35 mm
HKS35F
HKS35F
Front end cable cutter.
Particulars:
front end "scissors" cutting - easy access to confined areas cuts normal types of Cu and Al cables up to 35 mm low handle forces needed supplied in a robust textile carry bag weight 1.4 kg, length 330 mm
Cable cutting up to 60 mm
HKS60F
HKS60F
Front end cable cutter.
Particulars:
front end "scissors" cutting - easy access to confined areas cuts normal types of Cu and Al cables up to 60 mm low handle forces needed supplied in a robust textile carry bag weight 3.0 kg, length 485 mm
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*Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.
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Cable cutting up to 30 mm
BKL30
Cutting dies to be used in crimp head V1400 with fork V1431 (see also page 9:36).
Particulars:
cut all cable types except steel wire armoured; max. 30 mm weight 0.9 kg (the pair)
Cable cutting up to 85 mm
KL1485
KL1485
Cable cutter to be used with crimp head V1400 (see also page 9:36).
Particulars:
cuts Cu cables up to 4x150 mm and Al cables up to 85 mm, paper and XLPE insulated cables. Note that the individual cable designs and material will influence capacity cuts steel strip armoured but not steel wire armoured cables supplied in a strong, reinforced plywood carry box (weight 3.5 kg) weight 7.9 kg, length 275 mm, height 260 mm
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Particulars:
FBS 1722 comprises the actual tool, 100 g silicone paste and an instruction, all in a quality plastic carry box stripping can be made from 10 mm up to 50 mm, approximately corresponding to maximum sizes 800 mm at 12kV, 630 mm at 24 kV and 500 mm at 36 kV cutting depth is easily set between 0 and 1.2 mm in steps of 0.1 mm stripping can be made down to 25 mm from the shield edge and the XLPE surface produced is very smooth all the way the HRC 55 hardness cutting blade is specially ground to specific shape and easy to replace when needed
*Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.
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Technical specifications
Hydraulic manual cutters dimensions, mm weight, kg HKL40 645x85x165 5,9 HKL55 560x55x140 3,7 HKL85 745x72x190 7,6
KL40
285x85x105 4,3 40 88
KL55
300x55x110 3,0 55 43
KL85
385x75x170 6,2 85 55
40
400 (500) mm 20
630 mm
10
25 40 ca 40 55 11 18
*Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.
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Deep earthing
Elpress system for deep earthing System design and function Deep earthing system components Power hammer driving studs for Elpress deep earthing system General deep earthing information 7 8 2 3 4
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Deep earthing
Life expectancy
The Elpress deep earthing system consists of steel tubes and copper wire. The steel tubes, besides their pull-down function, also act as sacrificial anodes with a relatively high corrosion current to the Cu cathode. This metal combination has a stabilising and neutralising effect on the close by soil. If a lead coated cable exists in the ground a few meters away from the earthing, the corrosion current is approx. 40 % lower than would have been the case without steel tubes. In other words, the lead coating will have life expectancy of almost double. Experiments have shown that after a few months the corrosion current decreases to practically zero. The explanation is that a specific surface layer, the polarisation layer, is created close to the electrode. The current is reduced and therfore also the corrosion. How great this effect will be is related to among other things the soil properties. An AC load will theoretically reduce the corrosion and in that case the expected life will often be longer.
Advantages
The Elpress deep earthing system has a number of advantages: the main earthing wire does not have the be jointed the tips and leading rods accept 16 - 95 mm wire can be used for several wire types such as soft or hard copper, galvanised or stainless steel when Cu wire is used, the rods act as sacrificial anodes and protects the wire against corrosion there is a full control over wire travel during drive down earthing resistance can be monitored during drive down few parts make earthing easy and reliable low total system weight very attractive total cost picture
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Deep earthing
Practical advice
1. Plan the earthing. What soil properties prevail? Normal or soft soils - FS-rods are enough Hard and stony soils - FSHD-rods are recommended Are parallel earth takes of interest? 2. Try to establish the soil resistivity. From this and the maximum earthing resistance, the depth can be estimated, see page 11:8. 3. Start the drive down by locking the wire into the steel tip with a hammer blow. A 16 mm wire should be folded before the tip is pushed on. In soft soils the drive down may be made with a sledge hammer but in somewhat harder soils a power hammer is preferred. Note that the driving tip in the power hammer must not rotate during driving. 4. Safeguard that the rods and the wire move with same speed. If not, the following is imminent: - more rods than wire is needed. The rods may have turned off into a more horizontal track and the wire is taking a short cut - the rods travel down but the wire has stopped. The wire has come lose and may be pulled up or the rods have started folding. Stop driving down. - rod and wire stop. The rod has hit a stone or rock. If not moving after 10 sec, stop and change place. If another earthing has to be made, move away 1.5 times the depth of the nearest earthing. 5. Monitor continously the resistance during drive down. Parallel earthings may be made. Connect together with Elpress C-sleeves or through connectors.
Simple function
the earthing wire is inserted into and held by the steel tip the extension rods have guiding pins to enter into the previous tube end to form a stable extension of the system by monitoring the earthing resistance, the driving down may be interrupted at best point
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Deep earthing
Particulars:
special steel material accepts different types of earthing wires fits area range 16 - 70 mm to be used with FS21 leading rod 5 pcs per pack weight 0.9 kg/pack, length 135 mm
FS12
FS12
Steel tip with hardened top.
Particulars:
special steel material accepts different types of earthing wires fits area range 70 - 95 mm to be used with FS21 leading rod 5 pcs per pack weight 1.3 kg/pack, length 135 mm
FS21
FS21
Leading rod, with a knurled recess for effective locking of the earth conductor. Used for normal and soft soils.
Particulars:
steel tube, diameter 17 mm 5 pcs per pack weight 4,1 kg length 800 mm
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FS31
FS31
Extension rod with locating pin fitting into the preceeding tube. For normal and soft soils.
Particulars:
steel tube, diameter 17 mm to be used with FS21 leading rod 5 pcs per pack weight 4.8 kg/pack, effective length 800 mm, total length 870 mm
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Deep earthing
FSHD11
FSHD11
Heavy duty special steel tip with hardened top, used for hard and stony soils.
Particulars:
fits area range 25 - 70 (certain cases 95) mm to be used with FSHD23 leading rod 5 pcs per pack weight 1.3 kg/pack, length 153 mm
FSHD23
FSHD23
Heavy duty leading rod with a knurled recess for effective locking of the earthing wire. For hard and stony soils. To be used with the FSHD11 tip.
Particulars:
steel tube, diameter 21 mm 5 pcs per pack length 800 mm, weight 6.9 kg/pack
FSHD31
FSHD31
Heavy duty extension rod, with guiding pin that fits into the preceding tube. For hard and stony soils.
Particulars:
steel tube, diameter 21 mm effective length 800 mm, total length 870 mm 5 pcs per pack weight 7.5 kg/pack
FS41
FS41 withdrawal handle
Withdrawal handle to pull up the top extension rod for re-use. Fits FS and FSHD type rods.
Particulars:
easy to use, with rubber handle grip weight 0.42 kg dimensions 230 x 60 mm for FS 17 and FSHD 21 rods
11
FS62C
FS62C
Driving sleeve used when driving the rods down with a sledge hammer. Must be used to prevent rod end damage.
Particulars:
specially designed for FS21 and FS31 rods weight 1.0 kg length 110 mm, diameter 45 mm
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Deep earthing
FS61
FS61
Driving cap used when driving the FS21 and FS31 rods down with a sledge hammer. Used as an alternative to FS62C to prevent rod end damage.
Particulars:
weight 0.15 kg length 58 mm, diameter 22 mm
FSHD62C
FSHD62C
Driving sleeve used when driving the FSHD type rods down with a sledge hammer. Must be used to prevent rod end damage.
Particulars:
specially designed for FSHD23 and FSHD31 rods weight 1.0 kg length 110 mm, diameter 45 mm
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Deep earthing
Manufacturer Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Berema Bosch Bosch HILTI HILTI HILTI HILTI Hunter Kango Kango Stanley Stanley Stanley Stanley Stanley Stanley Wacker Wacker Wacker Wacker HILTI/Bosch
Type BBD 12 TS BBD 12 T-01 Cobra 148/248 Cobra BBM 47 Pico 20 RH 571 5L/5LS RH 658 5L/5LS TEX 11-DCS TEX-11-DKS TEX 23E TEX 25E TEX 31/31s TEX 41/41s Pionjr 120/130 USH 10 USH27 TE 52 TE72 TE 92 TE 905/TE805 900 950 BR 37 BR 45 BR 67 UK BR 87 UK DR 19 HD 45 BHB 14 BHB 25 BHF 25 BHF 30S SDSMax Syst.
Cat. no. FS 71 C FS 72 C FS 72 C FS 71 C FS 72 C FS 72 C FS 72 C FS 74 C FS 74 C FS 73 C FS 73 C FS 77 C FS 77 C FS 72 C FS 82 C FS 83 C FS 81 C FS 81 C FS 81 C FS 88 C FS 73 C FS 84 C FS 84 C FS 74 C FS 74 C FS 77 C FS 77 C FS 74 C FS 78 C FS 71 C FS 72 C FS 85 C FS 85 C FS 81 D
kg/1 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 3,0 3,0 2,0 1,5 2,0 1,5 1,5 1,5 2,0 2,0 1,5 1,5 2,0 2,0 3,0 3,0 2,0 2,0 2,0 2,0 2,0 2,0 1,5
Note 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
11
Note 1. Also available in a HD-version (ex FSHD71C), for FSHD rode with outer diameter 21 mm.
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Deep earthing
Resistivity
You declare the quality of the soils electrical characteristics with help from its resistivity, which is measured in m (previously in cm, 1 m = 100 cm). Therefore, soil with low resistivity (10 100 m) has good conductivity. In each case of different type of soil, the resistivity should be measured and the operation is preferably carried out at different times of the year and under seasonal weather conditions. When carrying out resistivity readings today, almost all are exclusively voltage compensated bridges (measuring method from Wenner) with 4 external termination pints, of which 2 are for current electrodes and 2 for voltage electrodes. The termination points are connected to 4 vertical metal rods which are driven into the soil in a straight line wiht equidistant spacing "a" to a depth of about 0,3 - 0,5 m. (See picture). On instruments giving a direct reading in ohms, R, the resistivity of the soil can be calculated with the following formula: = 2 x a x R m In non stratified soil the resistivity is independant of the distanc a. By increasing the distance a the test current will penetrate deeper into the soil layers and thus the measured resistivity will decrease or increase depending on the true resistivity exisiting in the soil layer at the depth of l. At approximate calculation of the resistance on a depth of l, the soil resistivity must be measured with a probe distance of a x 0,75 x l.
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Deep earthing
Earthing resistance
Due to the high resistivity of the earth (109 x resistivitymetal)a voltage gradient is built up around the earth electrode in the soil, which decreases with the distance from the electrode. On a particular distance this field gradient can be neglected (distant earth). The resistance to earth of an electrode is usually measured with the same type of instrument that was used when measuring the resistivity of the soil. At this mesurement only one voltage probe and one current electrode is used. The location of probes and electrodes vary between various measuring methods. Out of the two methods to follow, one is very accurate when speaking of measurement techniques whereas the other is a more practical and not so sofisticated.
trode is twice as high as for a deep earth electrode, ie: R0 = 2 x / l Parallel connection of several earth electrodes is often necessary, for practical reasons, to achieve a satisfactory low value of the earthing resistance. In order to limit the mutual influence between the individual earth electrodes, the electrodes shall be installed at distances of a of 1,5 times the depth of l. The resulting earthing resistance is: Rres = k x Rm where Rm is the mean value of the earthing resistances of the individual electrodes. The reduction factor k is obtained from the following table.
No. of parallel earth electrodes 2 3 5 10 k for a = 1,5l 0,60 0,40 0,25 0,13
Method 2
This method has a measure deviation of more than 2 % in general. It is, however, easier to carry out in practice compared to method 1. An abridged report of this method will be as follows: - Probes and electrodes to be located according to the figure, 90 degrees from the main direction of the earthing. - The location of probe/electrode is the same be it measuring of an individual earthing or an earthing system which means at least 80 m from the earthing. - Measurement of an earthing system is made by open earthing clamp. - Measurement of resultant contact resistance of several earthing systems is made by a closed clamp and with the pilot wire connected to the top of the earthing clamp. With assistance from the conductive ability and the max resistance, that are required according to directives, you can estimate the length of wire required from the formula: l=/R l = length in meters = earthing resistivity in m R = earthing resistance in In our discussion about the advantages deep earth electrodes have compared to surface buried electrodes, we can mention that for the same conductor lengths, the resistance for a horizontal buried elec-
Method 1
(According to the Swedish lightning protection standard SS 487 0110) This method has a measure deviation of 2 %. General instructions: - The external current electrode and the probe should be driven in a straight line with the earth electrode, as the picture shows. - If the soil layers are stratified the measurements should be repeated with the external test probes being driven at alternative distances. The highest of the two values should be used. - The reliability of the measurement depends on the location of the external current electrode and the probe. Note: The distances in the table below normally give acceptable accuracy of the measurement. earth electrode - probe = 0,5a - 0,6a earth electrode - current elektrod = a a 40 m if l 4 m a 10 x l if l > 4 m
11
Parallel connection.
From an economical point of view, it can be mentioned that the diameter of the electrode has low influence when calculating the resistance when deep earthing is used. This means that when Elpress deep earthing system with a copper electrode is used, the cost will be lower than when using for example conventional systems. Practically, when it comes to the wire diameter it depends on what currents you dimension the system for and what rules and demands that apply.
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Deep earthing
Corrosion
The life expectancy of an earth electrode depends on its resistance against corrosion. The assumption for all types of corrosion is an electrolyte which makes it possible to transport metal ions from the anode to the cathode. At the anode the metal atoms in the electrolyte will dissolve and create free positive ions - oxidation - and at the cathode these ions will become neutralized and scale on the metal surface - reduction. At galvanic corrosion, which is caused by contact between two metals, the speed of corrosion is proportional to the galvanic voltage between the metals. An un-noble metal has higher electronegative potential than a noble metal and is therefore the anode in a corrosion process.
There is also a clear connection between the speed of corrosion and the earthing resisitvity. The speed of corrosion depends on the composition of the soil. Influencing factors are the soils pH-value, temperature, amount of oxide, amount of water and resistivity. These factors influence the corrosion current, Ic, which is directly proportional to the speed of corrosion. Ic can be decided by direct measuring with an Ammeter or calculated according to the formula below if the contact resistance, Rc, between the two electrodes are known: Ic = Ug / Rc Ug = the galvanic voltage Rc can in some cases be measured with the same type of resistance instrument that is used when measuring an earth electrodes resistance.
The speed of corrosion is often expressed in m/year where 1 m is 1/1000 of 1 mm and denotes the thickness of the corroded outer metal layer during one year. The table below shows some practical direction values at various soil resistivities.
Resistivity Corrosion < 1 m 100 m/r = 1-10 m 100-30 m/r = 10 -100 m 30-4 m/r > 100 m neglectable
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Product catalogue
Environment policy
Within ELPRESS AB we shall always work with ongoing improvements reducing our influence on the environment. This shall be achieved by using resources in an environment promoting way and by reducing the amount of emissions and waste. We shall meet the legal requirements with a good margin. Our products shall be designed to minimise environmental influence related to
All ingredients, materials and components with a negative environment influence shall gradually be exchanged. Our processes as well as our places and methods of work shall be designed and adapted in order to minimise environmental influence and to avoid injury and health hazard to persons. Information and training shall constitute normal activities in the company to stimulate interest in environment issues with all ELPRESS employees and to support personal development and participation in the environment work of the company. Our suppliers and commissioned partners shall be chosen and influenced in such a way that they can add to our fulfilment of the environment policy. Our customers shall be informed of our environment work and form co-operation partners to spread knowledge and advice to the parties of the distribution chain, all in order to safeguard the proper use, stocking and final disposal of our products. We shall continuously evaluate the results of the environment work. We shall demonstrate openness concerning information on our work with and influence on the environment.
Quality
Good quality forms the basis for development with high productivity and competitiveness. Our quality concept addresses our customers, our suppliers and ourselves. With quality we understand our ability to meet internal as well as external customer requirements and expectations regarding the use our products and services.
Quality declaration
Our overall quality target shall be to surpass the quality in products and services offered to the market by our competitors. Our attitude shall be characterized by ongoing improvements, with the ambition also to be regarded a natural partner in relevant quality work. Each and every employee of Elpress AB shall give priority the responsibility for quality in his/her daily work. All work regarding quality improvements is supported by the company management. As a means to fulfil this quality declaration, the requirements of the quality standard ISO 9001-2000 shall be applied as a general standard for the quality work within Elpress AB. www.sourceiec.com
Introduction Cu-terminals Tube terminals 35 - 500 mm, KRF-L Tube terminals 45, 50 - 150 mm, KRF-L Tube terminals 90, 50 - 240 mm, KRF-L Tube terminals with two stud holes 50 - 400 mm, KRF-L Through connectors 35 - 500 mm, KSF-L T-connectors 35 - 500 mm, KTSF T-connectors 50 - 240 mm, 110GR, KTSF Lead through terminals 50 - 240 mm, D20 and D32 Terminals for tap changers 50 - 150 mm Through connectors with different area 50 - 500 mm, KSF-L Crimping Systems SYSTEM 1300, 35 - 240 (400) mm SYSTEM V250, 150 - 630 (800) mm Pumps PS700, battery and mains powered pump P1000, mains powered pump Cutting and stripping tool
4-5
6 7 7 8 8 9 9 10 10 11
12-13 14-15
16 17 17-18
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Introduction
Tools
With the 13 and 25 tons crimp heads Elpress ensures easy operation both when rounding of winding bundles and when crimping. Elpress offers a mains and/or battery operated hydraulic pump that is thumb-controlled from the crimping head handle and powers the crimping head. Rounding and crimping dies are polished for minimising the risk of sharp edges. Winding connections are crimped within the following acceptance range for each connection.
Nom. connector area mm 35 50 70 95 120 150 185 240 300 400 500 630 Tot. initial real winding conductor cross section min mm 45 69 100 113 145 180 220 302 340 412 500 630 max mm 70 103 120 161 185 220 265 343 400 500 580 730
Operator training
To ensure that operators have the detailed know-how that is the base for long term quality, Elpress runs theoretical and practical training sessions at each production site resulting in certification of the individual operators. These trained operators will have a qualified level in regard to practical work procedures as well as the precautions that ensure proper results.
Tests
Elpress has tested the use of terminals and connectors within the specified cross section area ranges in accordance with IEC61238:1. This is the most widely accepted test standard with a qualified evaluation of performance stability. Test reports are available from Elpress and can be requested if needed.
Assured results
When you work with the Elpress Crimp System for Transformer Conductor Connections, and follow the instructions for this system, you get results which have been tested to well established standards and requirements. This is your way of getting assured results in production work.
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Introduction
Marking of connectors
(Elpress logo) 27
ID-no. for hexagonal die
Markings on Cu-connections
Elpress marking system for Cu-connectors shows logotype, conductor area and ID-number for crimp die to be used. This system enables final inspection of proper die use as the die number is automatically imprinted by the die on the crimped barrel, see picture above.
185 F
185 = Cu-conductor area, mm F = KSF
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Cu-terminals
Flexible stranded mm 35
Winding mm 45-70
Cat. no. mm - bolt hole M KRF35-6L KRF35-8L KRF35-10L KRF35-12L KRF50-8L KRF50-10L KRF50-12L KRF50-16L KRF70-10L KRF70-12L KRF70-16L KRF95-8L KRF95-10L KRF95-12L KRF95-16L KRF120-10L KRF120-12L KRF120-16L KRF150-00L KRF150-8L KRF150-10L KRF150-12L KRF150-16L KRF185-10L KRF185-12L KRF185-16L KRF240-00L KRF240-8L KRF240-10L KRF240-12L KRF240-16L KRF300A-00L KRF300A-12L KRF300A-16L KRF400-00L KRF400-10L KRF400-12L KRF400-16L KRF500-16L KRF500-20L KRF630-20L
W 18 18 18 22 21 21 21 27 25 25 28 29 29 29 29 32 32 32 36 36 36 36 36 39 39 39 44 44 44 44 44 45 45 45 56 56 56 56 61 61 73
L 47 47 47 52 50 50 53 59 55 58 64 69 69 69 69 73 73 73 80 80 80 80 80 86 86 86 95 95 95 95 96 116 116 116 125 125 125 125 150 150 165
Pcs/pack Die no. 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 25 25 25 25 25 25 25 25 20 20 20 10 10 10 10 10 10 10 10 10 10 10 10 5 5 5 13L 13L 13L 13L 14,5L 14,5L 14,5L 14,5L 17L 17L 17L 20L 20L 20L 20L 22L 22L 22L 25L 25L 25L 25L 25L 27L 27L 27L 30L 30L 30L 30L 30L 32L 32L 32L 38L 38L 38L 38L 42L 42L 50L
50
69-103
70
100-120
13,0 11,0 12,0 13,0 12,0 14,0 13,0 15,0 17,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 17,0 17,0 17,0 17,0
95
113-161
120
145-185
17,0 15,0 17,0 17,0 15,0 17,0 17,0 15,0 17,0 19,0 19,0 19,0 19,0 19,0 21 21 21 24 24 24 24 24 24,5 24,5 24,5 30 30 30 30 33 33 39 32 15,0 15,0 15,0 15,0 17,0 17,0 17,0 17,0
150
180-220
185
220-265
240
302-343
300
340-400
400
412-500
500 630
500-580 630-730
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Cu-terminals
Flexible stranded mm 50
Winding mm 69-103
mm W 21 21 21 29 29 36 36
N1
A 31 31 31 40 40 49 49
11,0 8,5 17,5 11,0 11,5 18,5 11,0 12,5 19,5 15,0 11,5 18,5 15,0 12,5 19,5 19,0 11,5 18,5 19,0 12,5 19,5
95 150
113-161 180-220
Flexible stranded mm 50
Winding mm 69-103
mm W 21 21 21 25 25 25 29 29 29 29 32 32 32 36 36 36 39 39 44 44
N1
Die no. 14,5L 14,5L 14,5L 17L 17L 17L 20L 20L 20L 20L 22L 22L 22L 25L 25L 25L 27L 27L 30L 30L
11,0 8,5 17,5 30,5 11,0 11,5 18,5 30,5 11,0 12,5 19,5 30,5 13,0 8,5 17,5 31,5 13,0 11,5 18,5 31,5 13,0 12,5 19,5 31,5 15,0 8,5 17,5 32,5 15,0 11,5 18,5 32,5 15,0 12,5 19,5 32,5 15,0 15,5 20,5 32,5 17,0 11,5 18,5 34,5 17,0 12,5 19,5 34,5 17,0 15,5 20,5 34,5 19,0 11,5 18,5 47 19,0 12,5 19,5 47 19,0 15,5 20,5 37,5 21 21 24 24 11,5 19,5 42,5 12,5 19,5 42,5 19 19 19 24 52 52
70
100-120 KRF70-8L-90GR KRF70-10L-90GR KRF70-12L-90GR 113-161 KRF95-8L-90GR KRF95-10L-90GR KRF95-12L-90GR KRF95-16L-90GR 145-185 KRF120-10L-90GR KRF120-12L-90GR KRF120-16L-90GR 180-220 KRF150-10L-90GR KRF150-12L-90GR KRF150-16L-90GR 220-265 KRF185-10L-90GR KRF185-12L-90GR 302-343 KRF240-10L-90GR KRF240-12L-90GR
95
120
150
185 240
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Cu-terminals
mm W 21 25 25 29 29 32 32 36 36 39 39 44 44 45 56 61
L 87 55 103 95 112 73 113 106 124 86 130 114 132 139 147 165
Pcs/ pack 10 50 25 25 25 25 25 25 25 20 10 10 10 10 8 8
Die no. 14,5L 17L 17L 20L 20L 22L 22L 25L 25L 27L 27L 30L 30L 32L 38L 42L
100-120 KRF70-10x2-24-26L KRF70-12X2-44,5L 113-161 KRF95-10x2-24-26L KRF95-12x2-44,5 145-185 KRF120-10x2-24-26L KRF120-12X2-44,5L 180-220 KRF150-10x2-24-26L KRF150-12x2-44,5L 220-265 KRF185-10x2-24-26L KRF185-12X2-44,5L 302-343 KRF240-10x2-24-26L KRF240-12x2-44,5L 340-400 KRF300A-12X2-44,5L 412-500 KRF400-12x2-44,5L 500-580 KRF500-12x2-44,5L
Flexible stranded mm 35 50 70 95 120 150 185 240 300 400 500 630
Winding mm 45-70 69-103 100-120 113-161 145-185 180-220 220-265 302-343 340-400 412-500 500-580 630-730
Cat. no. mm KSF35L KSF50L KSF70L KSF95L KSF120L KSF150L KSF185L KSF240L KSF300A-L KSF400L KSF500L KSF630L
mm d 9,0 11 13 15 17 19 21 24 24,5 30 33 39
D 13 14,5 17 20 22 25 27 30 31,5 38 42 50
Pcs/pack 100 50 50 50 50 25 25 25 10 10 5 5
Die no. 13L 14,5L 14,5L 20L 22L 25L 27L 30L 32L 38L 42L 50L
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Cu-terminals
Flexibel stranded mm 35 50 70 95 120 150 185 240 300 400 500 630
Winding mm 45-70 69-103 100-120 113-161 145-185 180-220 220-265 302-343 340-400 412-500 500-580 630-730
Cat no. KTSF35 KTSF50 KTSF70 KTSF95 KTSF120 KTSF150 KTSF185 KTSF240 KTSF300A KTSF400A KTSF500 KTSF630
di 9 11 13 15 17 19 21 24 24,5 30 33 39
B 87 96 100 103 120 124 124 129 130 190 200 235
Marking 13 3x 35F 13 3x 35F 14,5 3x 50F 17 3x 70F 20 3x 95F 22 3x 120F 25 3x 150F 27 3x 185F 30 3x 240F 32 3x 300F 38 3x 400F 42 3x 500F 50 3x 630F
Pcs/pack 20 20 6 6 6 6 6 2 6 2 20 6
Die no. 13L 14,5L 17L 20L 22L 25L 27L 30L 32L 38L 42L 50L
di 11 15 19 21 24
Pcs/pack 20 6 4 2 2
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Cu-terminals
D 14,5 14,5 20 20 25 30
d 11 11 15 15 19 24
A 25 25 28 28 35 35
Pcs/pack 25 10 20 28 10 10
d 11 15 19
D 14,5 20 25
B 45 46 54
C 59 60 68
Pcs/Pack 24 24 24
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Cu-terminals
Flexible stranded mm 50-35 70-35 70-50 95-35 95-50 120-35 120-50 120-70 150-35 150-50 150-95 150-120 185-50 185-120 185-150 240-50 240-95 240-150 300-70 300-120 300-150 300-185 400-95 400-120 400-150 400-185 400-240 400-300 500-150 500-185 500-240 500-300 500-400
Winding mm 69-103/45-70 100-120/45-70 100-120/69-103 113-161/45-70 113-161/69-103 145-185/45-70 145-185/69-103 145-185/100-120 180-220/45-70 180-220/69-103 180-220/113-161 180-220/145-185 220-265/69-103 220-265/145-185 220-265/180-220 302-343/69-103 302-343/113-161 302-343/180-220 340-400/100-120 340-400/145-185 340-400/180-220 340-400/220-265 412-500/113-161 412-500/145-185 412-500/180-220 412-500/220-265 412-500/302-343 412-500/340-400 500-580/180-220 500-580/220-265 500-580/302-343 500-580/340-400 500-580/412-500
Cat no. KSF50-35L KSF70-35L KSF70-50L KSF95-35L KSF95-50L KSF120-35L KSF120-50L KSF120-70L KSF150-35L KSF150-50L KSF150-95L KSF150-120L KSF185-50L KSF185-120L KSF185-150L KSF240-50L KSF240-95L KSF240-150L KSF300-70L KSF300-120L KSF300-150L KSF300-185L KSF400-95L KSF400-120L KSF400-150L KSF400-185L KSF400-240L KSF400-300L KSF500-150L KSF500-185L KSF500-240L KSF500-300L KSF500-400L
L1 24
D1 13
d1 9 9 11 9 11 9 11 13 9 11 15 17 11 17 19 11 15 19 13 17 19 21
L2 25 25 20 25 20 25 20 25 25 20 31 31 25 31 31 30 31 31 24 31 31 31 31 31 31 31 31 35 31 31 31 35 45
Pcs/ pack 18 50 25 50 25 5 50 24 25 24 25 24 25 25 24 24 24 24 25 25 5 5 10 5 12 5 10 10 10 5 5 5 5
Die no. 14,5L, 13L 17L, 13L 17L, 14,5L 20L, 13L 20L, 14,5L 22L, 13L 22L, 14,5L 22L, 17L 25L, 13L 25L, 14,5L 25L, 20L 25L, 22L 27L, 14,5L 27L, 22L 27L, 25L 30L, 14,5L 30L, 20L 30L, 25L 32L, 17L 32L, 22L 32L, 25L 32L, 27L 38L, 20L 38L, 22L 38L, 25L 38L, 27L 38L, 30L 38L,32L 42L, 25L 42L, 27L 42L, 30L 42L, 32L 42L, 38L
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Crimping Systems
SYSTEM 1300 for crimping Cu terminals and connectors 35 - 240 (400) mm*, and pre-rounding 35 - 150 mm V1300
V1300
Elpress crimp head, used with footpump P4000, battery / mains powered pump PS700 or mains powered pump P1000.
Particulars:
crimps Cu-conductors of type KRF-L up to 240 (400) mm* equipped with oil spray safety protection cap working pressure 63 MPa (630 bar) weight 3,7 kg, excl. accessories length 270 mm, incl. quick coupling, width 82 mm crimp force 130 kN (13 tons) light and flexible steel crimp head special nitrogen anti-corrosion surface treatment
Crimp types
PVL1300
PVL1300 PVL1300DB, (supplied with double batteries)
Battery powered crimp tool with 13 tons force. Uses the same crimp accessories as the other products in the above V1300 System.
Particulars:
ergonomic design that optimizes the balanace of the tool in the users hand buzzing signal and flashing light if right pressure is not achieved LED lightning for work in dark environments possibility to document each crimp for unique service control crimp force 124 kN (13 ton) crimps/charge: 60-120 depending on size and temperature crimp time: 4-12 s depending on size working temperature -20C t0 +40C environmental friendly battery, Li-Ion Makita, 3.0 Ah, 18V battery charger Li-Ion Makita, charging time 22 min LED indication of charge status supplied with robust plastic case, battery, charger and instruction PVL1300DB, supplied with 2 batteries weight 5,4 kg, (incl battery)
Crimp types
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Crimping Systems
Crimp dies
Supplied as a pair. For hexagonal crimping of Cu terminals and connectors.
KRF/KSF Flexible, stranded, mm 35 50 70 95 120 150 185 240 Winding, mm 45-70 69-103 100-120 113-161 145-185 180-220 220-265 302-343 Dies 13B13L 13B14,5L 13B17L 13B20L 13B22L 13B25L 13B27L 13B30L No. of crimps 1 1 1 1 2 2 2 2
Die 13B20L.
Pre-rounding
The package of rectangular conductors must be rounded to enter into the connector and a certain reduction of the conductor cross section area is also sometimes necessary. This work is done with the Elpress rounding punch and matrix.
Flexible, stranded, mm 35 50 70 95 120 150 Winding, mm 45-70 69-103 100-120 113-161 145-185 180-220 Matrix No. 13R9ML 13R11ML 13R13ML 13R15ML 13R17ML 13R19ML Rounding punch No. 13R9DL 13R11DL 13R13DL 13R15DL 13R17DL 13R19DL
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Crimping Systems
SYSTEM V250 for crimping Cu terminals and connectors 150 - 630 (800) mm* and pre-rounding 185 - 730 mm V250
V250
Crimp head used together with footpump P4000, battery / mains powered pump PS700 or mains powered pump P1000.
Particulars:
equipped with oil spray safety protection cap working pressure 63 MPa (630 bar) crimp force 250 kN (25 ton) crimp terminals and connectors of type KRF/KSF, Cu-conductors up to 500 (800) mm* tested with Elpress pumps and connectors weight 4.6 kg, excl. accessories dimensions 111 mm x 280 mm
Crimp types
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Crimping Systems
Crimp dies
Supplied in pairs. For hexagonal crimping of Cu terminals and connectors.
KRF/KSF Flexible, stranded, mm 150 185 240 300 400 500 630 Winding, mm 180-220 220-265 302-343 340-400 412-500 500-580 630-730 Dies for B2525L B2527L B2530L B2532L B2538L B2542L B2550L No. of crimps 1 1 1 1 2 2 3
Pre-rounding
The package of rectangular conductors must be rounded to fit into the connector and a certain reduction of the conductor cross section area is also sometimes necessary. This work is done with the Elpress rounding punch and matrix.
Flexible, stranded, mm 185 240 300 400 500 630 Winding, mm 220-265 302-343 340-400 412-500 500-580 630-730 Matrix No. 25R21ML 25R24ML 25R26ML 25R30ML 25R33ML 25R39ML Rounding punch No. 25R21DL 25R24DL 25R26DL 25R30DL 25R33DL 25R39DL
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Crimping Systems
PS700
PS700
Battery and mains powered pump for crimping with advanced control and supervision of the crimp procedure. A flexible system for almost all crimp applications where high performance and reliability is required. The robust design in aluminium, combined with a high total efficiency, allows intensive use in most cases and environments. When battery powered, the upper unit is lifted off the lower mains drive unit for full flexibility.
Particulars:
24 V NiMH battery or 230 V mains power supply (110V optional) high efficiency = many crimps per charge close to continuous work when mains powered working pressures up to 700 bar / 70MPa / 10 000 PSI LCD display for versatile control and follow-up PC port for transferring data to PC computer where advanced analysis can be made hydraulic pressure work range 0-630 (700) bar hydraulic flow 0.6 dm/min oil volume 1.0 dm measures: pump unit, w x d x h = 390 x 225 x 225 mm mains unit, w x d x h = 495 x 300 x 660 (980) mm weight pump unit 12.3 kg (incl. battery, excl. hose) weight mains unit with carriage 8.6 kg battery fast charger 7.2-24V, charge time 45 min mains unit: in 230VAC, out 24-28VDC 30A; overvoltage and overcurrent protected control system: Elpress Advanced Crimp Analyzer incl. display and control switches. Port for PC-connection environment temperatures -15 C to + 40 C; battery to be kept >5C for best power typical number of crimps per charge (50 % ED): 115 Cu-terminals 150 mm flexible, 180 Cu-terminals 50 mm flexible (depending on temperature) protection class IP 54 CE-approved; Machine Safety 98/37/CE, LVD 72/23/EEC Hydraulic hose 2.4 m with quick coupling
PS700-5
Same pump as above with hydraulic hose 5.0 m and quick coupling.
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Crimping Systems
P1000
Particulars:
Self holding pressure during crimp cycle, automatic return after completed crimp Hydraulic pressure: Working range 0-63 (70) MPa, adjustable Hydraulic flow: Low pressure (up to 1,5 MPa) approx. 0,8 l/min, high pressure (more than 1,5 MPa) 0,2 l/min Oil volume: 2 l (usable 1,8 l) Oil: hydraulic oil ISOVG32 Measures, w x d x h: approx. 250 x 150 x 384 mm (excl. hose) Weight 15 kg (incl. hose) Mains connection 230 V AC 50/60 Hz Allowable voltage fluctuation: Rated voltage 5% Electric motor: 0,25 kW, Class E insulation, open type commutated motor 230 V, 50/60 Hz, single-phase, Max. currency: 2,8 A (5 min.) Protection class IP20 Environment temperatures 0 - 40C CE-approved: Machine safety 98/37/CE, LVD 73/23/EEC Hydraulic hose 2,4 m, quick coupling, manoeuvre handle 12 V AC Mains cord 1,5 m earth plug
P1000-5
Same pump as above with hydraulic hose 5.0 m and quick coupling.
PKL54
Electric cable cutter; easy and safe to operate. Electric cable cutter for copper and aluminium cable Not intended for cutting steel Max cutting diameter 54 mm, equivalent to 4 x 240 mm Charger 7.2-24V, charging time for battery approx. 60 min Weight including battery: 3.5 kg Size LxWxH: 450 x 105 x 120 mm The tool has a scissor action when cutting, which produces a good cut Integrated fuse as overvoltage protection Protective cap for perfect safety, CE approved Delivered with case and double batteries, 14.4V NiMH
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Technical specifications
Hydraulic manual cutters dimensions, mm weight, kg HKL40 645x85x165 5,9 HKL55 560x55x140 3,7 HKL85 745x72x190 7,6
KL40
285x85x105 4,3 40 88
KL55
300x55x110 3,0 55 43
KL85
385x75x170 6,2 85 55
40
400 (500) mm 20
630 mm
25 40 ca 40 55 11 18
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Note
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Since 1959 Elpress develops, manufacture and market complete crimping systems for electrical conductor terminations. Head office and factory with 120 employees are placed in Kramfors, Sweden. We have our own sales companies in Germany, Denmark and China. A wide network of qualified representatives support other markets.
Elpress AB P.O. Box 186 SE-872 24 KRAMFORS, Sweden Tel: +46 612 71 71 00 Fax: +46 612 71 71 51 E-mail: sales@elpress.net www.elpress.net
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8052-026700
click&rip
Cold shrink connector for 1 kV
Jointing of the conductor is performed with a screw through connector. Tighten the screw with a socket wrench until it breaks at the groove.
When the core is drawn out, the hose shrinks immediately and creates a safe insulation and moisture seal.
The outer insulation is then installed, and the core is drawn out in the same way as in the previous item and shrinks the hose immediately.
A ller piece for the screened conductor is placed between the screening and the screws.
For 5-conductor 1 kV
Elpress AB P.O. Box 186 SE-872 24 KRAMFORS, Sweden Tel: +46 612 71 71 00 Fax: +46 612 71 71 51 E-mail: sales@elpress.se www.elpress.net
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8052-045100
click&heat
Heat shrink connector for 1 kV
- with heat shrink insulation and screw through connectors
Application: Complete connecting kit for simple jointing of plastic-insulated 3- and 4-conductor cables up to 1 kV. Principle: The connecting kit consists of screw connectors and heat shrink insulation (made by 3M).
The above products are included in a kit, together with operating instructions.
The cable conductors are connected with a screw through connector provided with screws which break at the groove when the correct torque and position are achieved. Sector-shaped conductors do not need to be pre formed. The various phase conductors are insulated with heat shrink insulation. The heat shrink insulation is made of polyolen, and the splices are coated internally with an adhesive which melts and seals when heated. With the ller piece supplied, a 3+1 cable can be connected easily to a 4G cable. Nature of supply: The kits are supplied complete with screw through connectors, insulation and operating instructions. Standards: The product meets the following standards: SS-EN 50393:2006. Elpress is quality and environmentally certied according to ISO 9001:2000 and ISO 14001:2004.
A ller piece for the screened conductor is placed between the screening and the screws.
8052-045200
Elpress AB P.O. Box 186 SE-872 24 KRAMFORS, Sweden Tel: +46 612 71 71 00 Fax: +46 612 71 71 51 E-mail: sales@elpress.se www.elpress.net
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