ArilSystem Specifications 2010

December, 2009
TM
Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel Tel: 972-3-9640377 Fax: 972-3-9640451 Email: avner@juran.co.il Web: www.juran.co.il 1 of 32
December, 2009
Table of content
One head ArilSystem Two heads ArilSystemTM 20 fruits per minute Two heads ArilSystemTM 28 fruits per minute Four heads ArilSystemTM - 56 fruits per minute Big Basic Mini Juicer Peripheral equipment Technical Descriptions Positioning Options
Subject
TM
Page
34 5 6 78 9 10 18 19 - 22 23 - 31
One head ArilSystemTM

Processing rate:
December, 2009
up to 15 pomegranates per minute, depend on the worker speed Extractions rate: about 180 kg. Arils per hour depend on the pomegranates size
One-head Arils extraction system unit and Water separation unit components Extracting machine Water recirculation system Lamellas and shell separation system Electrical control board
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Two heads ArilSystemTM 20 fruits per minute
December, 2009
Processing rate: up to 20 pomegranates per minute per extractor. Extractions rate: about 240 kg. Arils per hour depend on the pomegranates size. Tow-head Arils extraction system unit and Water separation unit Manual feeding unit The extracting machine Air/Water separation unit Lamellas (membrane) separation unit Electrical control board
Two heads ArilSystemTM 28 fruits per minute
December, 2009
Processing rate: up to 28 pomegranates per minute per extractor. Extractions rate: about 330 kg. Arils per hour depend on the pomegranates size. Tow-head Arils extraction system unit and Water separation unit Manual feeding unit The extracting machine Air/Water separation unit Lamellas (membrane) separation unit Electrical control board
Four heads ArilSystemTM 56 fruits per minute
December, 2009
Processing rate: up to 56 pomegranates per minute per extractor. Extractions rate: about 670 kg. Arils per hour depend on the pomegranates size. Four-head Arils extraction system unit and Water separation unit The extracting machine Air/Water separation unit Lamellas (membrane) separation unit Electrical control board
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December, 2009
Big Basic Mini Juicer

Processing rate: up to 28 pomegranates per minute The machine is for private use- restaurants/hotels.
Peripheral Equipment
Receiving unit. Washing unit. Electrical control board.
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The receiving/feeding of pomegranates
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Arils outlet systems

Arils de-watering conveyors Arils evacuation belt conveyor Electrical control board
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Peels evacuation belt, secondary separating conveyor, Outlet conveyor with dryers (for Fresh-Cut lines):
December, 2009
Peels evacuation belt, secondary separating conveyor, outlet conveyor without dryers (for juice lines):
Weighing and Packing system
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Semiautomatic weighing machine with rate of 16 units per minute. Feeding conveyor. 1 Manual feeding MAP packaging machine. [Map machine with dry nitrogen]. Outlet conveyor.
December, 2009
Automatic Packing: Up to 30 trays/m
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December, 2009
Juice System
Mash pump Single-belt press Centrifuge with self-cleaning bowl Pasteurizer gas Table for Bag-in-Box Filling Unit
Please note that capacity is according to the purchaser specific requirements
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December, 2009
Technical Descriptions
December, 2009
TECHNICAL DESCRIPTION Pomegranates Arils Separation System
Initial data Product: Pomegranates Arils Separation System 1 / 2 / 4 heads respectivly Capacity: Up to 15 /20 / 28 / 56 fruits per minute per extractor respectivly Application This system is used as a standalone Pomegranates Arils Separation System to extract the arils out of the fruit shell and separate the membranes, reduces product damage and save man work capacity. Functional description The concept of the extractor is to open the fruit with minimal damage to the arils, create enough gentle air flow at high rate through the product flow, to separate the arils from the shell. The Receiving line also serves as disinfection unit, using per acetic acid, brushes and hot water The Extractor gently scratches the fruit skin, open it and separate the arils from the shell and membranes using air and water. The Conveyors System takes the shell and membranes to its bin while gently convey the arils to the end stage dry it with unique fans. The system can be sprayed through for daily cleaning outside and inside. The electric motors, PLC and control panels must stay dry.
December, 2009
Technical specifications- One head Space: Minimum 10 square meters (NET for Juran extractor) Air compressor Capacity - 80 CFM; Pressure 7 Bar at the (per extractor) at the machine, oil free dry air, in accordance with the FDA regulations. Fresh water supply pressure: 3 to 4 atmospheres Water-drain inlet capacity: 200 liters per hour Electrical supply: 5 KW for the line, 15 KW for the compressor (per extractor) Minimum of 1 operator at all time per extractor. Technical specifications- Two heads Space: Minimum 30 square meters (NET for Juran extractor) Air compressor Capacity - 180 CFM; Pressure 7 Bar (per extractor) at the machine, oil free dry air, in accordance with the FDA regulations. Fresh water supply pressure: 3 to 4 atmospheres Water-drain inlet capacity: 4.5 cubes per hour per machine (Circulation, Cleaning, Disinfection and cooling Optional) Electrical supply: 16 KW for the line, 40 KW for the compressor (per extractor) 3 phases. Minimum of 1 operator at all time per extractor. Technical specifications- Four heads Space: Minimum 50 square meters (NET for Juran extractor) Air compressor Capacity - 260 CFM; Pressure 7 Bar (per extractor) at the machine, oil free dry air, in accordance with the FDA regulations. Fresh water supply pressure: 3 to 4 atmospheres Water-drain inlet capacity: 200 liters per hour Electrical supply: 16 KW for the line, 60 KW for the compressor (per extractor) 3 phases. Minimum of 2 operators at all time per extractor.
Technical specifications- Big Basic Mini Juicer
December, 2009
December, 2009
Positioning Options
December, 2009
One head system with dryer:
Tow heads system full line:
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December, 2009
One receiving line with 1 or 2 extracting system and dryers:
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2 machines Two heads full system combination:
2 extracting systems and 1 juice line:
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2 extracting systems and 2 packing machine:
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Combination of 1 juice line and 1 packing machine:
Combination of 1 juice line and 2 packing machines:
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December, 2009
Remarks
Our machines are modular and you can combine a few machines together as the project goes fine. All system frames and needed parts made of Stainless Steel, hygienic design Extractor SS316, rest SS304.

ArilSystem Specifications 2010

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December, 2009

One head ArilSystemTM

Two heads ArilSystemTM 20 fruits per minute

Two heads ArilSystemTM 28 fruits per minute

Four heads ArilSystemTM 56 fruits per minute

Big Basic Mini Juicer

The receiving/feeding of pomegranates

Arils outlet systems

Weighing and Packing system

Automatic Packing: Up to 30 trays/m

Please note that capacity is according to the purchaser specific requirements

TECHNICAL DESCRIPTION Pomegranates Arils Separation System

Technical specifications- Big Basic Mini Juicer

One head system with dryer:

Tow heads system full line:

One receiving line with 1 or 2 extracting system and dryers:

2 machines Two heads full system combination:

2 extracting systems and 1 juice line:

2 extracting systems and 2 packing machine:

Combination of 1 juice line and 1 packing machine:

Combination of 1 juice line and 2 packing machines:

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