800 RMK 159 Vertical Escape Model #S03NN8CS Rev. 01

800 RMK 159 VERTICAL ESCAPE
Model #S03NN8CS
Rev. 01
E 2002 Polaris Sales Inc.
PARTS MANUAL PN 9917807 and MICROFICHE PN 9918975 3/03
TABLE OF CONTENTS
800 RMK 159 VERTICAL ESCAPE S03NN8CS
Parts Manual
AIRBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . A13
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . .
CHAINCASE . . . . . . . . . . . . . . . . . . . . . . . .
CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . .
COOLING SYSTEM . . . . . . . . . . . . . . . . . . .
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . .
CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . .
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . . . .
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . .
DRIVEN CLUTCH . . . . . . . . . . . . . . . . . . . . .
C11-12
B11
A3-4
A12
B1
C7
C10
C8
A11
B13
B12
B14
ENGINE MOUNTING . . . . . . . . . . . . . . . . . . C3
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . C2
GAS TANK . . . . . . . . . . . . . . . . . . . . . . . . . . A5
HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A8-9
HOOD FOAM/FOIL . . . . . . . . . . . . . . . . . . . . A10
MAGNETO . . . . . . . . . . . . . . . . . . . . . . . . . . C14
N
NOSEPAN . . . . . . . . . . . . . . . . . . . . . . . . . . A6-7
O
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . C13
OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . C1
P
PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . C10
R
RAIL MOUNTING SUSPENSION . . . . . . . . . B8
RECOIL STARTER . . . . . . . . . . . . . . . . . . . . D1
RYDE FX - IFS SHOCK . . . . . . . . . . . . . . . . C4
S
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHOCK (FRONT TRACK) . . . . . . . . . . . . . . .
SHOCK (REAR TRACK) . . . . . . . . . . . . . . . .
SKI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING . . . . . . . . . . . . . . . . . . . . . . . . .
SUSPENSION . . . . . . . . . . . . . . . . . . . . . . .
SUSPENSION, FRONT . . . . . . . . . . . . . . . .
A5
C5
C6
A14
B4
B2-3
B7
B5-6
T
TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . D2
TORQUE ARM, FRONT . . . . . . . . . . . . . . . . B9
TORQUE ARM, REAR . . . . . . . . . . . . . . . . . B10
W
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . C9
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
CHASSIS

6
10
11
23
13
12
19
22
21
18
14
15
15
17
20
16
15
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
3110078
7542404
1013377
7517854
7517632
7621432
5245202
4020139
7080592
7080227
7621222
11 5246177
12 2202436
2202437
Qty.
1
1
1
2
1
8
1
2
2
2
2
1
1
1
Description
Ref. Part No.
Stop, Torque
Nut
Stop, Torque
Screw
Screw
Rivet
Bracket, Oil Tank
Clip, Rosebud
Plug, Cap
Snap, Male
Rivet
Bracket, Air Box
Kit, Trailing Arm Mount, LH
Kit, Trailing Arm Mount, RH
13 5433150
14 5245457
5245458
15 7661637
16 5246310
5246311
17 5245288
5242740
18 5221583
19 7080416
20 7661130
21 5132292
22 7081076
23 1013880-- 309
Qty.
2
1
1
80
1
1
1
1
1
2
15
1
2
1
Description
Strap, Air Box

Mount, Console, Toe Clip, LH
Mount, Console, Toe Clip, RH
Rivet
Support, Footrest, LH
Support, Footrest, RH
Footrest, LH
Footrest, RH
Guard, Adapter
Plug, Hole
Rivet
Bulkhead, Front
Plug
Asm., Chassis, 159 Inch
2/03
A3
CHASSIS
20
22
21

23
19
19
1 2
3
18
17
16
29
20
15
14
24
13
28
25
26
6
7 8
11
12
27
10
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
4030043
4032014
7518019
4032015
2410307
7515140
7552801
7556033
5812290
5812360
7512113
7552801
7558301
2461065
7555916
2632461-309
3021186
7081039
Qty.
1
1
2
1
1
2
2
2
2
1
6
6
6
1
2
1
2
1
Description
Ref. Part No.
Bulb, Taillight
Lens
Screw
Gasket, Lens
Asm., Taillight (Incl. 1-4)
Screw
Washer, Lock
Washer
Gasket
Gasket
Screw
Washer, Spring Lock
Washer, Flat
Jumper Seat
Washer, Nylon
Bumper, Rear
Mount, Rubber
Bushing, Snap
17
18
19
20
21
22
23
24
25
26
27
28
29
7512094
7558301
7517686
7079667
7079668
2873764-- 216
5133058
5133059
7661637
5245726
7661079
5812229
5412033
5412074
5412134
2202378
5434356-1106
7621418
Qty.
4
4
4
1
1
1
1
1
7
1
3
1
2
1
1
1
1
5
Description
Screw
Washer, Flat
Screw
Decal, Reflector, Red, LH
Decal, Reflector, Red, RH
Kit, Snow Skirt, Edge, RMK
Rack, Front
Rack, Rear
Rivet
Guard, Wire, Taillight (Incl. Rivets)
Rivet
Support, Snow Flap
Protector, Bed, Front/Rear
Protector, Bed, LH
Protector, Bed, RH
Kit, RMK Closeoff
Flap, Snow
Rivet
11/02
A4
SEAT AND GAS TANK

1
2
9
10
21
6
7
11
12
19
17
14
15
18
20
13
18
16
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
2520323
7052095
8450061-600
2683081
2683079
2683089
7558301
7517219
2461064
7542122
7555960
Qty. Description
1
1
AR
1
1
1
2
2
1
2
2
Cap w/Gauge, Fuel

Fitting, 90 Degree
Line
Asm., Tank Cover
Asm., Seat, RMK V/A (Incl. 5,8)
Cover, Seat
Washer, Flat
Screw
Harness, Taillight
Nut, Nylok
Washer, Flat
Ref. Part No.
11
12
13
14
15
16
17
18
19
20
21
7670021
7512193
5810947
8350017-600
7080003
7052269
5432981
7080768
8350020-600
7052215
2520293
Qty. Description
2
2
2
AR
1
1
1
2
AR
1
1
Nut, Speed
Bolt, Carriage
Foam, Seal
Line, Fuel
Clamp, Hose
Fitting
Grommet
Ring, Compression
Line
Pickup w/Mesh, Fuel
Asm., Fuel Tank
11/02
A5
NOSEPAN
5
6
7
3
9
10
12
29
11
25
26
24
28
23
27
20
3
13
22
21
18
19
17
17
14
16
15
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
7661637
5243992-067
7621431
1821108-067
7661130
7517935
7556153
1821107-067
7547180
5244049-067
5244050
5243991-067
7542153
5433518-293
7512163
Qty.
18
1
2
1
6
4
4
1
4
1
1
1
2
1
2
Description
Ref. Part No.
Rivet
Hinge, Pivot, Lower, RH
Rivet
Tower, Shock, RH
Rivet
Screw
Washer
Tower, Shock, LH
Nut, Flange
Support, Radius Rod
Brace, Pan, Lower
Hinge, Pivot, Lower, LH
Nut, Nylok
Bumper, Front, Indy Red
Bolt
16
17
18
19
20
21
22
23
24
25
26
27
28
29
5245853
7621467
5434345-070
7621472
5434346
7542122
7555827
7515166
5434347
5812271
7621418
7621485
7517312
7552801
5244888
5244889
Qty.
1
20
1
3
1
4
4
4
1
1
1
8
4
4
1
1
Description
Shield, Heat
Rivet
Nosepan, Black
Rivet
Cover, Shock Tower, LH
Nut, Nylok
Washer
Screw
Cover, Shock Tower, RH
Foil, Shock Tower
Rivet
Rivet
Screw
Washer, Spring Lock
Guide, Hood, LH
Guide, Hood, RH
8/02
A6
NOSEPAN
7
5
4
2
1
13
12
11
8
9
15
10
16
14
17
18
19
20
22
21
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
7670130
5811948
7080963
7621435
5812020
5810949
5812036
5812019
5812018
7621402
5222769
Qty. Description
3
1
1
1
1
1
1
1
1
5
1
Clip, Speed, U-Type

Foil
Retainer, J-Clip
Rivet
Foil, Tape
Foil, Tape
Foil, Nosepan
Foil, Tape
Foil, Tape
Rivet
Clip, Belt Retainer
Ref. Part No.
12
13
14
15
16
17
18
19
20
21
22
1013069
7080698
5812352
7075350
7621429
7170043
2670134
5433926
7670131
5211722
4020139
Qty. Description
1
1
1
1
2
1
2
1
2
1
1
Guard, Clutch
Pin, Clutch Cover
Pad
Decal, Engine and Clutch
Rivet
Decal, Troubleshooting
Reflector, Amber
Plug, Hole, Oblong
Plug, Nylon
Plate, Backer
Clip, Rosebud
8/02
A7
HOOD
4
2
8
9
10
17
19
11
18
23
22
21
20
21
12
21
16
21
14
20
19
18
17
13
15
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
2632521-177
2461015
2410132
5812175
2870448
4032063
5812174
7517872
7041954
7080887
5811793
2632491
5812324
5811948
Qty.
1
1
1
1
2
2
1
1
1
1
2
1
1
1
Description
Ref. Part No.
Asm., Hood, Black

Harness, Headlight
Asm., Headlamp (Incl. Bulbs)
Foam, Seal, Headlight, Top
Bulb, Headlight
Retainer, Headlamp Bulb
Foam, Seal, Headlight, Bottom
Bolt, Tee Adjust
Spring, Headlight Adjust
Knob, Headlight Adjust
Foam, Prefilter
Plenum w/Foil, Intake, Hood
Foil, Plenum
Foil, Tape
13
14
15
16
17
18
19
20
21
22
23
7170040
5433660
7512068
5243567-067
7512240
7558301
7512113
5332403
7542122
7080367
5243568-067
Qty.
1
1
10
1
4
4
2
2
6
1
1
Description
Decal, Suspension Set-Up

Cover, Access, Headlight
Screw
Hinge, Upper, LH
Bolt
Washer, Flat
Bolt
Spacer
Nut, Nylok
Clamp, Cable
Hinge, Upper, RH
8/02
A8
HOOD

4
10
11
6
3
9
7
8
7
8
12
13
14
15
13
16
17
Ref. Part No.
1
2
3
4
5
6
7
8
9
7621509
5434664
5410970
2874401
4030015
3280209
3280210
3280157
3280156
3280158
Qty.
3
1
4
1
3
2
2
4
4
4
Description
Ref. Part No.
Rivet
Windshield, Chrome, Flared, 11 Inch
Retainer, Windshield
Asm., Tachometer
Bulb, Replacement
Cushion, Rubber
Bracket, Speedometer/Tachometer
Washer, Flat
Washer, Split Lock
Nut
10 3280186
11 3280411
4030015
12 3280385
13 4010589
14 7512018
15 7541925
16 7080521
17 7661637
Qty.
1
1
4
1
3
2
2
2
2
Description
Knob, Trip Odometer

Asm., Speedometer
Bulb, Replacement
Cable, Speedometer
Clip, Dart
Screw
Nut, Nylok
Cable, Hood Retainer
Rivet
2/03
A9
HOOD FOAM/FOIL
1
14
13

1
12
11
10
4
5
VIEW LOOKING AT HOOD FROM UNDERNEATH
Ref. Part No.
1
2
3
4
5
6
7
7661142
5434196-070
5434197-070
5434198-070
5246028
5812270
5812286
Qty.
8
1
1
1
1
1
1
Description
Ref. Part No.
Rivet
Closure, Hood, Side, RH, Black
Backer, Hood Closure, Upper, Black
Closure, Hood, Upper, Black
Retainer, Closure, Upper
Foam, Hood, Rear, LH
Foam, Hood, Front, LH
8
9
10
11
12
13
14
5812007
5812017
5246029
5434199-070
5434201-070
5434195-070
5434223-070
Qty.
1
1
1
1
1
1
1
Description
Foam, Hood Center

Foil, Hood, RH
Retainer, Closure, Lower
Closure, Hood, Lower, Black
Backer, Hood Closure, Lower, Black
Closure, Hood, Side, LH, Black
Closure, Hood, Upper, LH, Black
7/01
A10
DECALS
9
10
11
12
13
6
1
4
5
14
15
16
24
25
17
23
18
22
19
20
21
Ref. Part No.
2202304
2200891
1
2
3
4
5
6
7
8
9
10
11
12
7079886
7170608
7078465
7079887
7078608
7170446
7170595
7170459
7170478
7076360
7078321
7079667
7079668
13 7078402
14 7170453
7170454
Qty.
Description
1 Kit, Hood Decals, 03 800 RMK, VESC

(Incl. 2,3,5-- 9,17,18,19,21)
1 Kit, Decal Application Solution
(For Seat and Handlebar Decals)
1 Decal, Warning, English
1 Urocal, PERC
1 Logo, Polaris Star
1 Decal, Warning, French
1 Decal, Hood Center, POLARIS
1 Decal, Hood Center, Vertical Escape
1 Urocal, Hood Center
1 Decal, Hood Center
2 Urocal, POLARIS
1 Decal, Track/Seat, English/French
1 Decal, Maximum 15 LBS. (7 KG)
1 Decal, Reflector, Red, LH
1 Decal, Reflector, Red, RH
2 Decal, Seat, POLARIS
1 Decal, Tunnel, 159 Track, LH
1 Decal, Tunnel, 159 Track, RH
Ref. Part No.
Qty.
15 7170451
7170452
16 7170455
7170456
17 7170447
7170448
18 7170596
7170609
7170758
7170759
19 7170449
7170450
20 7079595
7079596
21 7079463
7079464
22 7170061
23 7075438
24 7170112
25 7079509
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Decal, Pan, LH
Decal, Pan, RH
Decal, Pan, Chrome, LH
Decal, Pan, Chrome, RH
Decal, Hood Side, Bottom, LH
Decal, Hood Side, Bottom, RH
Urocal, RMK Vertical, LH
Urocal, Escape, LH
Urocal, Vertical, RH
Urocal, Escape RMK, RH
Decal, Hood Side, Top, LH
Decal, Hood Side, Top, RH
Decal, Trailing Arm, EDGE RMK, LH
Decal, Trailing Arm, EDGE RMK, RH
Decal, Variable Exhaust System, LH
Decal, Variable Exhaust System, RH
Decal, Choke
Decal, Warning, No Passenger
Decal, Warning/Rev/Elec. Rev. Op
Decal, Ignition, TPS
8/02
A11
CONSOLE
3
2
10
12
13
11
14
16
15
20
17
19
18
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
7512031
7555746
4010793
7541925
5434134
2201614
5812441
7670090
5432943
7080946
7515199
5432944
7547035
Qty.
2
2
1
1
1
1
1
2
1
1
2
1
1
Description
Ref. Part No.
Screw
Washer
Regulator, 14.3v
Nut, Nylok
Console, RMK
Kit, Ignition Switch, ES, Fuel
Collar, Foam
Clip
Lever, Choke (Incl. Pin)
Cable, Choke (Incl. 9,12)
Screw
Nut, Choke
Nut, Ignition
14 5410611
15
16
17
18
19
20
4010192
4010193
4020153
2461119
4020057
4020063
Qty.
Description
1 Cap w/Key NOTE: When ordering ignition key PN 5410611 be sure to specify
if for an A,B,C,D, or E switch. Letter
code will be labeled on underside of
switch body behind console. Key dot
code found on key cap (i.e. one dot = A,
two dots= B, etc.).
7 Socket
2 Housing, Connector
1 Housing 1 Circuit
1 Harness, Main
1 Housing 6 Circuit
1 Housing
8/02
A12
BRAKE
17
18
3
16
25
19
24
15
5
6
23
14
7
13
20
21
10
11
22
12
Ref. Part No.
1
2
3
4
5
Qty.
2201254
2201255
------2201250
2010219
1
1
1
1
1
7517441
7512078
2201943
7517566
2201945
2202146
4010157
12 2201944
2
1
1
1
1
1
1
1
6
7
8
9
10
11
Description
Ref. Part No.
Kit, Cover Screw

Kit, Cover Assembly (Incl. 1,3)
Gasket
Kit, Park Lever Spring
Asm., Master Cylinder
(Incl. 2,4,8,11,12,15)
Screw
Screw
Kit, Lever
Screw
Kit, Snap Ring
Kit, Asm Master Cylinder
Switch, Brake Light
Kit, Cartridge Subassembly
13
14
15
16
17
18
19
20
21
22
23
24
25
2010206
5433291
2201946
2201251
2202202
2202207
2202204
2202201
7556160
7552603
7515534
2202206
2202205
1910613
Qty.
1
1
1
1
1
1
1
1
2
2
2
1
1
1
Description
Asm., Control, LH
Button, Switch, HI/LO, LH Control
Kit, Pivot Pin
Kit, Park Lever and Spring (Incl. 4)
Kit, Brake Pad, Type 81
Kit, Piston/Seal
Kit, Seal
Kit, Brake Caliper Asm. (Incl. 17,18,23)
Washer
Washer, Spring Lock
Screw
Kit, Pin Retaining
Kit, Bleeder fitting
Line, Brake
8/02
A13
SKI

7
5
11
10
1
2 3
6
12
15
3
14
13
Ref. Part No.
1
2
3
4
5
6
7
8
7542321
7542122
7558301
5434618-293
7542439
7556130
5132637
5412018
Qty. Description
2
2
4
2
2
4
4
2
Nut, Flange
Nut, Nylok
Washer
Toe, Ski, Plastic, Red
Nut, Nylok
Washer
Bushing
Stop, Rubber
Ref. Part No.
9 7542324
10 7555843
11 1821335-- 070
1821336-- 070
12 7517968
13 2874334
14 7518047
15 7518070
Qty. Description
8
8
1
1
2
2
2
2
Nut, Nylok
Washer
Ski, LH (Incl. 7)
Ski, RH (Incl. 7)
Screw
Kit, Skag, 4-Inch, 60 Degree
Screw
Screw
8/02
A14
COOLING SYSTEM
9
6
10
6
1
2
24
21
11
20
19
18
3
Brake 25
22 23
11
17
16
6
15
14
13
12
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
7080844
5412244
5412351
5412341
7080138
7080841
1240104
1240105
5412205
5245708
1240099
7661637
5412083
Qty. Description
6
1
1
1
1
8
1
1
2
1
1
22
1
Clamp, Springband
Hose, Engine Out/Brake Cooler
Hose, Gripper/Brake Cooler
Hose, Center Out/Bottle In
Cable Tie
Clamp, Springband
Gripper/De-Icer, LH
Gripper/De-Icer, RH
Hose, Gripper/Rear Closeoff
Plate Rear Cooler
Exchanger, Closeoff, Rear
Rivet
Hose, Gripper/Center Cooler
Ref. Part No.
13
14
15
16
17
18
19
20
21
22
23
24
25
5521602
5810291
2520292
5412236
7080843
7080560
5412160
7080951
2520312
2511270
7170063
8450003-1525
7080761
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
1
Tubing, Convoluted
Spacer
Cooler, Center, 3 Outlet
Hose, Front Cooler/Engine Out
Clamp, Springband
Clamp, Hose
Hose, Pump/Bottle
Clamp, Hose
Bottle, Coolant
Cap, Pressure
Decal, Bottle Cap
Line
Cable Tie
8/02
B1
STEERING - HANDLEBAR
11
3
28
7
6
27
10
12
13
14
15
26
25
24
22
17
20
23
21
22
16
6
7
18
19
8
6
7
Ref. Part No.
1 7661624
2 7710503
3 5432970
2010171
4 5431592
5 5433345
6 7555770
7 7512329
8 5631311
9 7170712
2200891
10 5243396-293
11 7547107
12 7542344
13 2683080
14 5812473
Qty. Description
1
1
1
1
1
1
8
8
4
1
1
1
2
2
1
1
Pin, Retaining
Ring, Retaining
Lever, Throttle
Lever w/Heater
Block, Throttle/Brake
Adaptor, Block
Washer
Screw
Clamp, Handlebar Retainer
Decal, POLARIS, Handlebar Pad
Kit, Decal Application Solution
Bar, Mountain, Red
Nut, Jam
Nut, Nylok
Cover, Handlebar
Pad, Handlebar
Ref. Part No.
Qty. Description
15
16
17
18
19
5412195
2872482-070
7517834
2461027
-------
2
2
2
2
1
20
21
22
23
24
25
26
27
28
1821231-- 067
5133794
7511848
5432261
7710401
7512465
7555727
4110106
7555730
1
2
8
1
1
1
1
1
2
Grip, Handlebar Cut

Asm., Handlebar Hook, Black
Screw, Socket Head
Heater, Grip, Lo/Med/Hi
Asm., Control, LH
(See Brake Pg. A13, Ref. 13)
Handlebar
Block, Handlebar Riser
Screw
Holder, Wire
Ring, Retaining
Screw, Set
Washer
Switch, Auxiliary Shut-Off
Washer
3/03
B2
14
15
9
1
2
5
14
13
6
9
8
9
4
10
12
11
Ref. Part No.
1 5133648
7080510
2 5432785
3 1821251-067
4 7517579
5 1013444-067
6 7547030
7 7512377
8 7542343
Qty.
2
2
4
1
4
1
2
4
4
Description
Ref. Part No.
Bracket, Steering Post

Fitting, Lubrication
Bushing
Post, Steering
Bolt, Carriage
Hoop, Steering
Nut, Push
Bolt, Carriage
Nut
9
10
11
12
4020139
7621433
5244470
5433532
5433533
13 7558402
14 7542324
15 5245373
Qty.
4
6
2
1
1
2
4
1
Description
Clip, Rosebud
Rivet
Plate, Tie Rod Boot
Boot, Tie Rod, LH
Boot, Tie Rod, RH
Washer
Nut, Nylok
Bracket, Console, Front
8/02
B3
9
2
5
4
1
10
14
4
5
3
15
14
12
10
10
14
13
11
9
2
12
14
10
13
Ref. Part No.
1
2
3
4
5
6
7
8
7061109
7542401
5334147
7542424
7061075
7061076
5333772
5333773-067
Qty.
2
4
2
4
4
2
1
1
Description
Ref. Part No.
Rod End, RH
Nut
Tie Rod
Nut, LH
Rod End, LH
Rod End, RH
Rod, Steering Rack
Rod, Draglink
9
10
11
12
13
14
15
7542439
5132106
1820957
5133423
7512435
3514320
1820959
Qty.
8
4
1
2
2
4
1
Description
Nut, Nylok
Bushing, Reducer
Asm., Pitman Arm (Incl. 10,12,14)
Tube, Spacer
Screw
Bearing, Ball
Asm., Idler Arm (Incl. 10,12,14)
8/02
B4
FRONT SUSPENSION
11
14
15
13
16
5
4
11
12
23
6
7
17
8
46
47
45
44
24
18
19
20
21
18
11
9
10
39
43
11
40
11
41
42
39
25 26
22
21
28
40
11
27
29
30
31
34
35
32
36
37
38
B5
33
FRONT SUSPENSION
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
7517980
7556212
5132454
7061081
7555852
7547066
7547117
5133691
7542520
7061104
7542439
7515433
5630580
7515415
7041576-293
7042146
7517583
7555832
5133060
7061109
7555797
1821260-293
1821261-293
23 7555820
Qty.
2
2
2
2
2
4
2
2
2
2
12
2
2
2
2
2
2
4
2
2
4
1
1
2
Description
Bolt
Washer
Bushing, Spacer
Rod End, LH
Washer
Nut, Nylok
Nut, Jam, LH
Tube, Radius, Upper
Nut, Jam
Rod End, RH
Nut, Nylok
Screw
Retainer, Spring, Slotted
Screw
Spring, Compression
Shock, IFS
Screw
Washer
Arm, Steering
Rod End, RH
Washer, Flat
Asm., Trailing Arm, Red, LH (Incl. 25,26)
Asm., Trailing Arm, Red, RH (Incl. 25,26)
Washer, Flat
Ref. Part No.
Qty.
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
2
2
2
2
2
2
2
6
1
2
2
2
2
2
2
4
4
2
2
2
2
2
2
2
5132364
7061042
7710437
7512099
3573909
7080433
5433814
7621452
5246871-067
5412063
7556509
3574208
6230225-067
7080306
5010158
7512410
7556153
7061103
7542711
5132953
7547028
7547216
7061087
7518041
Description
Cup, Mount, Trailing Arm

Bearing, Spherical
Ring, Retaining
Screw
Bushing
Bushing, Torsion Bar
Rivet
Bar, Torsion
Slide, Sway Bar
Bushing
Bushing, Flanged
Shaft w/Steering Stop, Spindle
Bushing
Screw
Washer
Rod End, RH
Nut, Jam
Tube, Radius, Lower
Nut, Jam
Nut, Nylok
Rod End
Bolt
8/02
B6
SUSPENSION
7
9
6
5
3
3 4
27
16
24
33 1
28
24
30
29
25
26
29 32 31
26
6
18
20
23
17
25
15
12 13
10
14
11
19
5
21
22
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
7556216
7547217
7542439
7555806
7552603
7517247
1590303-293
7556242
5432535
7555918
1590334
5333285
5020744
3514384
7710444
7556130
7517731
Qty.
3
1
2
8
6
4
2
2
4
1
1
1
1
2
2
2
2
Description
Ref. Part No.
Washer, Flat
Nut, Nylok
Nut, Nylok
Washer, Flat
Washer, Spring Lock
Screw
Wheel, Red (Incl. 14,15)
Washer
Spacer, Idler
Bushing
Wheel
Spacer, Idler, Long
Shaft, Idler
Bearing
Ring, Retaining
Washer, Belle
Bolt
18 7517921
19 5412185
5222840
20 7517921
21 7517996
22 7517857
23 7556042
24 5020868
25 7555832
26 5334062
27 5133188
28 7556210
29 7080424
30 1541635-067
31 5334162
32 1541832-- 067
33 5334042
Qty.
1
1
1
1
1
2
2
2
2
2
1
2
2
1
1
1
1
Description
Screw
Track 159 Inch
Clip, Guide
Screw
Screw
Screw
Washer
Shaft
Washer
Spacer, Shock Centering
Shaft
Washer, Flat
Arm, Pivot, Shock
Tube
Arm, Pivot, Rear
Tube
8/02
B7
RAIL MOUNTING SUSPENSION

10

11
12
13
14
21
15
4
7
26
28 27 15
32
20
16
4
4
16
2
31
25
15
11
14
29
11
24
10
10
13
21
14
13
21
30
19
9
1
18
17
23
22
Ref. Part No.
1
2
3
4
5
Qty.
7512007
7555792
7510504
7555783
5521498
5432946
6 1541845
2
4
4
8
4
4
1
1541846
7542324
5245411
7542439
7515346
7556179
1590317
7515317
5631065
7555983
7541925
12
2
4
6
6
2
6
6
6
4
7
8
9
10
11
12
13
14
15
16
Description
Ref. Part No.
Screw
Washer
Screw
Washer, Flat
Bumper, Jounce
Liner, Bumper
Rail, LH 159
(Incl. 1,2,3,4,5,6,19,20,31,32)
Rail, RH 159
(Incl. 1,2,3,4,5,6,19,20,31,32)
Nut, Nylok
Bracket, Rail Reinforcement
Nut, Nylok
Screw
Washer, Spring
Asm., Bogie Wheel
Bolt
Block, Wheel Mount
Washer
Nut, Nylok
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
7517227
7542404
5130530
7621501
1590328
3514303
7718407
7515438
5434334
7661123
7661644
5333948
7512457
7661845
5521595-309
7515199
7541925
5434355
Qty.
2
2
2
4
6
4
4
2
2
2
2
2
2
2
2
2
2
2
Description
Screw
Nut
Bracket, Idler Bolt Adjust
Rivet
Asm., Wheel (Incl. 22,23)
Bearing (1 Per Wheel)
Ring, Retaining (1 Per Wheel)
Screw
Guide, Spring, Square
Pin, Clevis
Pin, Hitch
Spacer
Bolt
Rivet
Hi-Fax
Screw
Nut
Cap, Rail Tip
12/02
B8
FRONT TORQUE ARM

1
18
2
3
4
17
16
5
11
15
13
13
15
13
13
14
9
10
8 7
12
12
Ref. Part No.
1 7042144
5433503
7042050-067
5630580
2 7512410
3 7080424
4 5334026
5 1541613-293
6 7517435
7 7552603
8 7555893
Qty.
1
1
1
1
1
1
1
1
2
2
2
Description
Ref. Part No.
Shock, Front Track

Shield, Spring
Spring, Compression
Retainer, Spring, Slotted
Screw
Shaft
Arm, Torque, Front, Red
Screw
Washer, Spring Lock
Washer, Flat
9
10
11
12
13
14
15
16
17
18
5020908
7512329
5333522
7517313
7556175
5812282
7542344
7542324
7080510
7542411
Qty.
1
2
2
4
8
2
4
2
1
2
Description
Shaft
Bolt
Bushing
Screw
Washer, Flat
Strap, Limiter
Nut, Nylok
Nut, Nylok
Fitting, Zerk
Nut, FLEXLOC
8/02
B9
REAR TORQUE ARM


3
4
12
10
26
11
14
20
25
21
15
26
21 20
19
18
22
6
13
17 16
20 23
24
23
20
19
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
7517435
7552603
7555893
5020908
1541809-293
7080424
7542411
7547217
7558402
7512410
5434337
5333997
5432983
7080394
7517908
7512257
Qty.
2
2
2
1
1
2
3
1
1
1
1
1
2
2
1
2
Description
Ref. Part No.
Screw
Washer, Spring Lock
Washer, Flat
Shaft
Arm, Torque, Rear, Indy Red
Nut, FLEXLOC
Nut, Nylok
Washer, Flat
Screw
Sleeve, Torsion Spring
Shaft
Roller, Spring, Adjustable
Clip, Push-On
Screw
Screw, Set
16 5133483
17 1590328
18 7042068-067
7042069-067
7042079-067
7042080-067
7042081-067
7042082-067
19 7515496
20 7555795
21 5133101
22 1541631-067
23 5132391
24 5333905
25 7042145
26 5010422
Qty.
2
2
1
1
1
1
1
1
2
4
2
1
2
1
1
1
Description
Collar, Bearing Lock

Wheel, Bogie
Spring, Torsion, LH, STD (.359/47)
Spring, Torsion, RH, STD (.359/47)
Screw
Washer, Wave
Bushing
Rod, Shock
Bushing
Sleeve
Shock, Rear Track
Bushing
8/02
B10
CHAINCASE
3
2
6
5
10
12
13
14
11
22
1
19
21
20
18
17
16
15
14
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
3610030
7542404
7515459
1332266
3553002
5630123
7558702
3514309
1332143
7718406
3221095
7571620
7661203
Qty.
2
1
1
1
1
1
2
2
1
2
1
1
1
Description
Ref. Part No.
Seal, Oil
Nut
Screw
Asm., Tightener
Bearing, Chaincase Idler
Wheel, Idler
Washer, Thrust
Bearing, Ball
Dipstick
Ring, Retaining
Sprocket, 19T, 3/4W
Washer, Spring
Pin, Cotter
11
12
13
14
15
16
17
18
19
20
21
22
7547202
5411497
5631354
7512242
7517979
7571618
3221127
3221110
7542451
7052115
5133579
7515477
Qty.
1
1
1
5
1
1
1
1
1
1
1
1
Description
Nut, Nylok
Gasket, Chaincase
Cover, Chaincase
Screw
Screw
Washer, Spring
Sprocket, 39T, 3/4W
Chain, 72P, 3/4W
Nut, Nylok
Plug
Chaincase
Screw
8/02
B11
DRIVE TRAIN
1
3 4
5
14
15

8 9
10 11 12
13
17
16
18
23
33
10
32
31
19
30
29 14 28
20
21 22
27
24
26
21
25
22
23
Ref. Part No.
Qty.
1
2
3
4
5
7517820
7555701
7555734
5020291
-------
1
1
AR
1
1
6
7
8
9
10
11
12
3211080
7555917
7555864
7556509
7542324
7558402
5241359
7080561
5811095
3514519
5222751
7512377
1
1
AR
AR
6
3
1
1
1
2
1
3
13
14
15
16
Description
Ref. Part No.
Screw
Washer, Flat
Washer, Flat
Spacer, Input Shaft
Asm., Driven Clutch
(See Driven Clutch Pg. B14, Ref. 12)
Belt, Drive
Washer
Washer
Bushing
Nut, Nylok
Washer, Flat
Flangette w/Grease Fitting
Fitting, Grease
Gasket, Jackshaft
Bearing
Flangette
Bolt, Carriage
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
7721116
1332267
7710422
2202493
5020588
5410613
7542423
7558403
7518002
7515428
1590346
1012945
3280019
5243529
3280017
5830012
3280116
Qty.
1
1
1
1
2
2
3
1
1
2
1
1
1
1
1
1
1
Description
Key
Asm., Jackshaft (Incl. 14,19)
Ring, Retaining
Kit, Brake Disc
Sleeve, Seal
O-Ring
Nut
Washer
Screw
Bolt, Carriage
Asm., Drive Shaft (Incl. 28,29)
Asm., Flangette w/Screws
Bushing, Speedometer, Metal
Flangette
Key, Speedometer, Square
Gasket, Drive Adaptor
Adaptor w/Zerk, Drive
4/03
B12
DRIVE CLUTCH
2
7
3
4
9
10 6

11
12
17
13
15
14
16
18
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
7512265
7552801
3514347
7710417
7042083
5434188
5430945
1321622
5133054
2200387
1321587
Qty. Description
6
6
1
1
1
6
6
3
3
1
3
Bolt
Washer, Spring Lock
Bearing
Ring, Retaining, Cover
Spring, Clutch, Black/Green
Button, Guide
Washer, Multilube
Asm., Roller and Bushing
Pin, Roller
Kit, Drive Clutch Shim
Weight/Bushing, 10-60
Ref. Part No.
12
13
14
15
7515105
3576502
5010188
5210754
5210753
5242981
5210752
16 7541906
17 5020425
18 1321880
2201169
Qty. Description
3
1
1
AR
AR
AR
AR
3
1
1
Pin, Hardened Weight

Bearing, Sleeve
Insert, Moveable
Spacer (.050mm)
Spacer (.032mm)
Spacer (.025mm)
Spacer (.020mm)
Nut, FLEXLOC
Nut, Jam
Asm., Drive Clutch, Basic 108
(Less 5,11)
1 Kit Wide Roller Spider Rebuild
8/02
B13
DRIVEN CLUTCH
1
2
7
8
4
6
9
10
11
12
Ref. Part No.
1
2
3
4
5
6
7
3233996
5133687
7710522
5434534
7556226
7710523
7042198
Qty. Description
8
1
1
2
1
2
1
Screw
Ramp, Driven
Ring, Retaining
Roller
Washer, Thrust
Ring, Retaining
Spring, Driven Clutch, Black/Red
Ref. Part No.
8
9
10
11
12
7556227
3234033
7518024
7542103
1322321
Qty. Description
1
1
1
1
1
Washer, Thrust
Spacer
Screw
Nut, FLEXLOC
Asm., Driven Clutch, Basic 211
(Incl. 3-6,8-11)
12/02
B14
OIL TANK / AIRBOX

3
5
31
10
33
32
13
12
11
6
7
8
15
14
16
17
18
30
25
26
29
24
27
23
28
19
20
22
21
27
Ref. Part No.
1
2
3
4
5
Qty. Description
5434089
5812209
7512297
7542122
1253453
1261199
6 7555932
7 -------
1
1
1
3
1
1
4
1
8 7081069
9 7512095
10 - - - - - - -
1
2
1
11
12
13
14
15
16
2
1
1
1
1
1
7052127
7670102
5811983
7075351
5433150
1253479
Cover, Tool Box

Foam, Tool Box
Screw
Nut, Nylok
Asm., Oil Tank (Incl. 1,29)
Tank, Oil
Washer, Nylon
Asm., Fuel Pump
(See Engine Mounting Pg. C3, Ref. 29)
J-Clip
Screw
Kit, CDI
(See Magneto, Pg. C14, Ref. 18)
Fitting
Clip, Silencer
Foam, Air Box, Chimney
Decal, Caution, Air Box
Strap, Air Box, Top
Asm., Air Silencer (Incl. 25 & Decals)
Ref. Part No.
17
18
19
20
7073820
7073426
7547103
-------
21
22
23
24
25
26
27
28
29
30
31
32
33
7080471
7552604
7517610
7077026
5412157
7511862
7080307
8450003-1525
4010660
7052305
7555859
7512163
1240094
Qty. Description
1
1
2
1
1
2
2
1
2
2
2
AR
1
1
2
2
1
Decal, Adjustable Driven Clutch

Decal, Greasing
Nut, Well
Coil, Ignition
(See Magneto, Pg. C14, Ref. 17)
Clip, Ignition Cable
Washer
Screw
Decal Spark Plug
Boot, Carburetor
Screw
Clamp, Hose
Hose
Fitting, Oil Sender
Grommet, Oil Sender
Washer, Flat
Bolt
Cap, Oil
4/02
C1
EXHAUST SYSTEM
1
3
2
19
4
18
2
5
6
7
17
16
15
9
10
11
12
14
13
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
1261235-- 029
7041687
7042029
1261177-- 029
7555904
5411684
7621467
7542321
5243929
7512377
5811799
1261124-029
Qty. Description
1
7
4
1
1
1
1
2
1
2
2
1
Bracket, Chassis/Resonator
Spring, Exhaust
Spring, Exhaust
Resonator
Washer
Boot, Exhaust Outlet
Rivet
Nut, Flange
Deflector, Snow, Exhaust
Bolt, Carriage
Gasket, Exhaust
Manifold
Ref. Part No.
13
14
15
16
17
7517322
3610046
7556004
5411576
7080740
7080741
7080742
18 1261123
1261122-029
5245929
5245930
5830215
5830216
19 7661637
Qty. Description
6
1
AR
1
1
1
2
1
1
1
1
1
1
8
Screw
Seal, Exhaust
Washer
Dampener, Vibration
Clamp (.44 x 3.69)
Clamp (.44 x 4.25)
Clamp (.44 x 6.38)
Asm., Tuned Pipe (Incl. 17)
Pipe, Tuned
Cover, Pipe, Top
Cover, Pipe, Bottom
Matte, Sound
Matte, Sound, Bottom
Rivet
8/02
C2
ENGINE MOUNTING
2 3
7 8
31
26
27
27
30
9
26
25
27
29
26
11
12
24
28
10
13
21
20
13
18
17
23
22
14
27
16
21
15
20
21
20
19
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Qty. Description
7517501
7556003
5132441
2202334
1
1
1
1
3070190
5521398-13
7555944
7710427
5811485
5431499-070
7542451
7555893
5245462
5245475
2
1
1
1
1
1
2
2
1
1
Screw
Washer
Washer
Kit, Short Block, S807003 NOTE: The
Short Block assembly contains a
crankcase assembly, cylinder and
cylinder head assembly, and a piston
and crankshaft assembly. Prior
authorization is required for warranty
consideration.
Spark Plug, RN57YCC, Champion
Conduit
Washer, Nylon
E-Ring
Foil
Handle, Recoil
Nut, Nylok
Washer, Flat
Strap, Engine Mount, LH
Strap, Engine Mount, RH
Ref. Part No.
Qty. Description
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1
4
4
1
1
1
4
4
1
3
2
1
AR
8
1
1
AR
1
3021290
7512539
7553101
7547180
3021220
5245044
7555806
7547008
1013397
7517854
3021206
7081083
8350017-600
7080003
7052268
2520275
8450040-600
8360052-15
Mount, Engine
Screw
Washer, Spring Lock
Nut, Flanged
Mount, Engine
Bracket, Engine Mount, RH
Washer, Flat
Nut, FLEXLOC
Bracket, Engine Mount, LH
Screw
Mount, Engine
Cable, Throttle
Line, Fuel
Clamp, Hose
Valve, Fuel Shut-Off
Pump, Fuel
Line, Fuel
Tubing, Convoluted
8/02
C3
RYDE FX - IFS SHOCK

1
2
9
10
8
7
11
12
6
5
13
14
4
15
3
2
16
17
Ref. Part No.
1
2
3
4
5
6
7
8
9
7042146
2200618
1700036
1700037
1700072
1700042
1700109
1700031
1700077
1700078
1700057
1700023
1700210
1700056
Qty. Description
2
1
2
1
2
1
1
1
1
1
1
1
1
1
Shock, IFS
Kit, Piston Valving
Bushing
Sleeve
Bushing
Bumper, Compression
Asm., Piston
Band, Wear
Washer, Top-Out
Washer, Back-Up
Nut
IFP
Nut, Spring Retainer
Screw, Valve
Ref. Part No.
10
11
12
13
14
1700184
1700032
1700048
1700209
1700206
1700051
1700019
1700046
1700020
------15 1700192
16 1700193
17 1700208
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
1
Asm., Pressure Valve

Band, Wear, IFP
O-Ring, IFP
Shaft
Asm., Cylinder Head
O-Ring, External
Scraper, Rod
O-Ring, Internal
Seal, Rod
Bearing, DU
Screw
Knob, Clicker
Asm., Upper Mount (Incl. 15,16)
8/02
C4
SHOCK (FRONT TRACK)

1
8
9
3
10
11
12
6
13
14
15
Ref. Part No.

1
2
3
4
5
6
7
8
9
7042144
1700074
1700161
1700033
1700036
1700157
1700156
1700057
1700056
1700076
1700047
Qty. Description
1
2
1
1
2
1
1
1
1
1
1
Shock, Front Track

Bushing
Sleeve
Nut, Spring Retainer
Bushing
Sleeve
Asm., Cylinder Head
Nut
Screw, Valve
Asm., Pressure Valve
O-Ring
Ref. Part No.

10 1700023
1700032
1700048
11 1700211
12 1700103
1700031
1700077
1700078
13 1700051
14 1700182
15 1700011
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
IFP
Band, Wear
O-Ring
Body
Subasm., Piston
Band, Wear
Washer, Top-out
Washer, Back-up
O-Ring
Shaft, Front Track Shock
Mount, Upper
8/02
C5
SHOCK (REAR TRACK)

17
18
19
3
4
16
15
14
20
13
6
12
7
8
11
10
9
Ref. Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
7042145
1700195
1700196
1700162
1700197
1700198
1700201
1700200
1700202
1700069
1700073
1700199
1700205
1700054
Qty. Description
1
1
1
1
2
1
1
1
1
1
2
1
1
1
Shock, Rear Track

Asm., Mount, Upper
Shaft
Isolator
Clamp, Hose
Body, Reservoir
Washer, Copper
Bolt, Banjo
Line, Pressure
Sleeve
Bushing
Body
Asm., Valve Body
Screw, Bleed
Ref. Part No.

14
15
16
17
1700016
1700204
1700203
1700164
1700217
18 1700218
1700065
19 1700206
1700051
1700019
1700046
1700020
20 1700207
1700031
1700077
1700078
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Screw, Bleed
O-Ring
IFP
Asm., End Cap, Reservoir w/Valve
Cap, End, Reservoir
Valve, Pressure w/Screw
Screw, Pressure Valve
Asm., Cylinder Head
O-Ring
Scraper
O-Ring
Seal
Asm., Piston
Band, Wear
Washer
Washer
10/02
C6
CRANKCASE

5
6
7
9
10
12
13
14
11
29
15
28
27
25
26
16
25
17
9
8
24
18
11
19
23
20
21
22
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
7080681
7517398
7080683
1253327
5433151
1201825
5131677
8450061-600
7080603
7051020
2202336
12 5411125
13 5630610
14 5243431
Qty.
2
12
3
2
2
2
8
AR
2
1
11
Description
Clamp, Hose
Screw
Clamp, Hose
Adapter, Carb
Stuffer, Reed Block
Asm., Reed Valve
Stud
Line, Fuel
Clamp
Valve, Check
Kit, Crankcase
(Incl. 7,10,20,21,23,24)
2 O-Ring
1 Manifold, Inlet
2 Retainer, Manifold
Ref. Part No.
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
7516736
8450068-04
7080560
5411394
7051529
7516919
7516732
7710441
7052322
7663001
7555998
7052160
7517319
7080654
7555836
Qty.
2
1
2
1
2
2
4
1
1
2
2
1
1
1
1
Description
Screw
Hose
Clamp, Hose
Seal
Plug
Screw
Screw
Ring, Retaining
Fitting
Pin, Dowel
Washer, Flat
Valve, Check
Screw
Retainer
Washer, Flat
8/02
C7
CYLINDER
7
6
5
4
10
1
11
24
12
21
13
30
22
19
14
15
17
25 26
23
20
18
16
29
27
28
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
5411521
7052258
5630992
7517950
7555998
7517679
7517534
7516822
4010398
5631202-366
5411294
5410917
3021368
5412232
5411675
Qty.
1
1
1
1
1
1
12
1
1
1
1
2
1
2
2
Description
Ref. Part No.
O-Ring
Thermostat
Cover, Thermostat
Screw
Washer, Flat
Screw, Bleed
Screw
Screw
Sensor, Temperature
Cover, Head
Seal
O-Ring
Head, Cylinder
O-Ring
O-Ring
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
3021339
5133775
5812350
1202216
5132950
5412147
5631381
7041704-03
5434599
7516820
7517932
5812363
7547013
2410350
7052234
Qty.
2
2
2
2
2
2
2
2
2
4
4
2
8
1
1
Description
Cylinder
Valve, Guillotine
Gasket
Asm., Base
Washer
Bellows, Exhaust Valve
Cap/Nut
Spring
Housing, Bellows
Screw
Screw
Gasket, Cylinder Base
Nut
Sensor, Detonation
Fitting
10/02
C8
WATER PUMP
13
12
11
5
8
6
10
2
3
2
1
Ref. Part No.
1
2
3
4
3021044
3514311
5132273
-------
5 3610044
6 3610067
Qty.
1
2
1
1
Description
Pulley
Bearing, Ball
Shaft
Housing, Ignition
(See Magneto Pg. C14, Ref. 13)
1 Seal
1 Seal, Water Pump
Ref. Part No.
7
8
9
10
11
12
13
7556006
5432330
7555874
7546804
5811627
5631280
7516822
Qty.
1
1
1
1
1
1
5
Description
Washer, Flat
Impeller
Washer, Flat
Nut
Gasket, Cover
Cover
Screw
8/02
C9
PISTON and CRANKSHAFT

3
1
4
6
7
5
9
10
11
9
13
12
Ref. Part No.
1
2
3
4
5
6
3021179
------2201631
2202337
3514357
2201557
Qty.
4
2
2
2
2
2
Description
Ref. Part No.
Circlip, Piston
Pin, Piston
Kit, Piston Rings
Kit, Piston (Incl. 1,2,3)
Bearing
Kit, Connecting Rod
(Incl. Rod, Pin, Bearing, Washers)
7
8
9
10
11
12
13
7721117
7555905
3585503
3514318
5131899
3514310
2201842
Qty.
1
1
3
1
1
1
1
Description
Key, Woodruff
Bushing
Bearing, Ball
Bearing, Ball
Spacer
Bearing, Ball
Kit, Crankshaft (Incl. 8-12)
8/02
C10
CARBURETOR
2
3
22
4
5
10
11
12
13
9 8
7
14
19
18
17 6
16
7
23
26
46
45
47
25 24
8 9
15
48
21
20
27
28
30
29
31
40 41 40
42 43
39
38
44
37
36
35
32
33
34
Ref. Part No.
Qty.
1253464
3130951
3130976
3130871
3130844
3130846
3130856
3130845
3130857
3130847
3130831
3130830
3130829
3130828
3131252
3131438
3130867
3130868
3130843
3130855
3130849
3130848
3130854
3130850
3131371
1
4
2
2
2
4
4
8
4
4
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Description
Ref. Part No.
Asm., Carburetor
Screw
Cap, Top
Gasket
Screw
Packing
Clip
Ring
Plate
E-Ring
Cap, Rubber
Holder, Guide
Spring
Plunger
Valve, Piston (2.0)
Needle, Jet
Packing
E-Ring
Plate
Lever, LH
Lever, RH
Ring
Screw, LH
Screw, RH
Spring
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
3131356
3131439
3130825
3131336
3130522
3131372
3130138
3130860
3131248
3130863
3130824
3130858
3130861
3131231
3130068
3130769
3130837
3130836
3130987
3130986
3131010
3131009
3130479
3130835
7051020
Qty.
2
2
8
2
1
1
1
2
2
2
2
2
2
2
2
2
4
2
2
1
2
1
2
2
2
Description
O-Ring, Air Funnel, Long

Asm., Funnel
Screw
Screw, Air
O-Ring
Washer
Jet, Main
Screw
Bolt, Drain
O-Ring
Screw
Body, Float
O-Ring
Asm., Float
Jet, Pilot (45)
Jet, Starter (145)
Washer, Starter
Spring
Asm., Adjuster
Cap
Screw (MAG Side)
Asm., Sensor (MAG Side)
Cap
Packing
Valve, Check, 90 Degree
5/03
C11
CARBURETOR
7
6
5
11
8
9
10
15
12 13
16
14
2
1
17
18 22
21
21
20
18
23
18
17
25
26
19
24
25
27
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3130834
3130832
3130833
3140032
3130817
3130816
3131285
3131284
3130815
3130810
3130809
3130950
3130853
3131369
Qty.
2
2
3
1
1
1
1
1
1
1
1
1
1
1
Description
Ref. Part No.
Bolt
Lever
Screw
Ring
Spring
Screw
Adjuster
Spring
Bracket
Screw
Screw
Spring
Ring
Asm.,Shaft (Incl. Lever)
15
16
17
18
19
20
21
22
23
24
25
26
27
3130821
3130820
3131137
3130842
3130841
3131233
3131232
3130839
3130819
3131350
7080003
8350017-600
5431893
Qty.
2
1
2
3
1
1
2
1
1
1
4
AR
2
Description
Screw
Bracket
Hose
Packing, Starter Shaft
Spring, Starter Shaft
Shaft
Ring
E-Ring
Lever, Starter
Nipple
Clamp, Hose
Line, Fuel
Plug, Trap
7/01
C12
OIL PUMP
1
2
1
2
4
3
Ref. Part No.
1 8450061-82
2 7080603
3 7516607
Qty.
Description
AR Line, Fuel
4 Clamp
2 Screw
Ref. Part No.
4 2540102
5 -------
Qty.
Description
1 Pump, Oil
1 Housing, Ignition
(See Magneto Pg. C14, Ref. 13)
4/02
C13
MAGNETO
13
12
11
9
10
8
7
14
15
3
16
2
1
18
17
19
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
7517998
3021144
2201821
5630824
7546909
7555907
4010677
7517246
7555969
7555970
4010297
Qty.
6
1
1
1
1
1
1
3
3
3
1
Description
Ref. Part No.
Screw
Pulley, Starting
Kit, Waterpump Belt
Pulley, Water Pump Drive
Nut
Washer
Flywheel
Screw
Washer, Lock
Washer, Flat
Stator
12
13
14
15
16
17
18
7516734
1202161
5411178
4020155
4010124
4060229
2202332
7077026
19 4010806
Qty.
Description
4
1
1
2
2
1
1
Screw
Housing, Ignition
Grommet
Cap, Spark Plug
Wire, Ignition
Coil, Ignition
Kit, CDI
(Incl. 18, Nyogel & Decal))
1 Decal, Spark Plug
1 Harness, Ignition
6/03
C14
RECOIL STARTER
9
8
10

6
5
11
13
12
Ref. Part No.
1202386
1
2
3
4
5
6
3040163
3040164
3040167
5246108
3040166
3040168
Qty.
Description
1 Asm., Recoil
(Incl. 1-10,13 & Starting Pulley)
1 Nut
1 Plate, Friction
1 Spring, Friction
1 Ratchet
1 Spring, Return
1 Reel
Ref. Part No.
7
8
9
10
11
12
13
3040170
3040160
7661148
3040171
7517998
5246218
3040169
Qty.
1
1
2
1
6
1
1
Description
Spring, Spiral
Housing, Recoil
Rivet
Bushing, Rope Slide
Screw
Shield
Rope
8/02
D1
TOOL KIT

1
7
2
6
3
5
Ref. Part No.
Qty.
2874017
------------------2871845
1
1
1
1
1
1
2
3
4
Description
Ref. Part No.
Kit, Tool (Incl. 1-3)

Screwdriver, Phillips
Wrench, 9/16 x 1/2, Open End
Wrench, Spark Plug Combination
Screwdriver, Shielded
5 9917436
9917604
6 9918079
7 7080287
Qty.
Description
1 Manual, Owners, 03 Snowmobile

1 Supplement, Owners Manual, 03 800
RMK 159 Vertical Escape
1 Video-- Suspension Setup
1 Strap, Emergency Starter
8/02
D2
PRINTED IN THE USA
PARTS MANUAL PN 9917807 AND MICROFICHE PN 9918975 3/03
cover
toc
Changed pages in 9917807
10
10
11
11
12
12
13
13
14
14

800 RMK 159 Vertical Escape Model #S03NN8CS Rev. 01

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800 RMK 159 Vertical Escape Model #S03NN8CS Rev. 01

Hochgeladen von

Copyright:

Verfügbare Formate

800 RMK 159 VERTICAL ESCAPE

E 2002 Polaris Sales Inc.

PARTS MANUAL PN 9917807 and MICROFICHE PN 9918975 3/03

800 RMK 159 VERTICAL ESCAPE S03NN8CS

E 2002 Polaris Sales Inc.

Ref. Part No.

Strap, Air Box

E 2002 Polaris Sales Inc.

Ref. Part No.

SEAT AND GAS TANK

E 2002 Polaris Sales Inc.

Cap w/Gauge, Fuel

Ref. Part No.

Ref. Part No.

Clip, Speed, U-Type

Ref. Part No.

E 2002 Polaris Sales Inc.

Ref. Part No.

Asm., Hood, Black

Decal, Suspension Set-Up

E 2002 Polaris Sales Inc.

Ref. Part No.

Knob, Trip Odometer

E 2002 Polaris Sales Inc.

VIEW LOOKING AT HOOD FROM UNDERNEATH

Ref. Part No.

Foam, Hood Center

E 2002 Polaris Sales Inc.

1 Kit, Hood Decals, 03 800 RMK, VESC

Ref. Part No.

E 2002 Polaris Sales Inc.

Ref. Part No.

Ref. Part No.

Kit, Cover Screw

E 2002 Polaris Sales Inc.

Ref. Part No.

E 2002 Polaris Sales Inc.

Ref. Part No.

E 2002 Polaris Sales Inc.

Ref. Part No.

Grip, Handlebar Cut

E 2002 Polaris Sales Inc.

Ref. Part No.

Bracket, Steering Post

Ref. Part No.

E 2002 Polaris Sales Inc.

Ref. Part No.

Cup, Mount, Trailing Arm

Ref. Part No.

RAIL MOUNTING SUSPENSION

E 2002 Polaris Sales Inc.

Ref. Part No.

FRONT TORQUE ARM

Ref. Part No.

Shock, Front Track

REAR TORQUE ARM

E 2002 Polaris Sales Inc.

Ref. Part No.

Collar, Bearing Lock

E 2002 Polaris Sales Inc.

Ref. Part No.

E 2002 Polaris Sales Inc.

Ref. Part No.