Beruflich Dokumente
Kultur Dokumente
A message from
Rafael Penuela
Member of the Board, VP Global Business
manroland sheetfed has just moved into a new era. With more than 20 years experience in servicing our customers and a longtime responsibility for manroland sheetfed sales activities worldwide, as a member of the new board I strongly believe in the team spirit of manroland sheetfed people worldwide. Almost 1000 people headquartered in Offenbach and over 2000 in more than 40 subsidiaries worldwide guarantee a close presence to our customers wherever you are. We are lean and strongly focused on our customers needs. This helps us to combine traditional strength with our innovative spirit. Our approach is to offer the best service worldwide for all our sheetfed offset solutions. We build what many consider to be the world's finest presses and I am convinced, that with our PRINTVALUE program you can be sure of optimal performance of your investment year after year. Drupa is our kick-off to present our customers the new manroland sheetfed team. As your high-performance business partner we look forward to the future together.
Rafael Penuela
...stakeholders in all of our businesses have a right to know who is ultimately behind the company they are engaged with and what we stand for Continued on page 8
Tony Langley
The ROLAND 708LV printing press equipped with the new indexed InlineFoiler, which saves up to 55% in consumption of foil; An inline coating unit for added value printing effects that enhance the already high quality delivered by the press; Intelligent colour pre-setting with self-learning software that can bring ongoing productivity gains to the production floor; All required inline control technology, from colour to register and full sheet inspection down to 200dpi, along with PDF comparison down to 4pt text (multiple camera system) to ensure accuracy and readability of the final printed product.
WE ARE PRINT.
WE ARE PRINT.
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Young manrolanders
The Just-Ready-Print solution powered by LEC-UV (low energy curing); A new hybrid inkjet solution integrated in the press for individualized printing;
manroland sheetfed training school apprentices with Mr Vlz, Head of Training
Autoprint Smart for automated processes between large job signatures combined with superfast make-readies enabled by DirectDrive technology and full inline quality control; Apprentices at manroland sheetfed GmbH in Offenbach turned out in force recently for this group photo to show the world that their company is looking to the future. Over 100 youngsters lined up with their Head of Training, Albrecht Vlz, to send a clear message that manroland is committed to manufacturing presses long term - and will make sure it has the specialized skills to do so for many years to come. their takeover of manroland sheetfed in February, confirmed that the company's apprentice program had not been affected by the insolvency of manroland AG and that the program would continue with the current level of intake for the next three years at least. We need highly skilled craftsmen to build the best German presses and those skills are not acquired overnight said Rothlaender. The company recruits around 25 new trainees each year and currently employs around 1000 people in Offenbach, including more than 100 trainees. Worldwide, manroland sheetfed employs more than 2000 people via its network of over 40 Alfred Rothlaender, the veteran German manufacturing man brought in by Langley to head the Offenbach business, following subsidiaries, which provide sales and aftermarket services to an installed base of over 10,000 manroland sheetfed presses.
High volume commercial printing with 64 pages printed in one pass on the ROLAND 900XXL perfecting press; and A new press console and user interface requiring less operator attention and offering easier handling.
The PRINTVALUE program from manroland sheetfed increases the value of manroland sheetfed presses. Once again, manroland sheetfed will be offering visitors the opportunity to participate in organized visits to its Print Technology Center in Offenbach, where visitors will be able to see four additional ROLAND presses in all formats up to XXL. For years we have trained similar numbers of young people and our program is continuing at the same level said Herr Volz. Our new shareholder is forward thinking and is looking long term.
Surch, Vice President of Sheetfed Service Operations responsible for all PRINTVALUE functions, parts, service, printcom and machine retrofits. Mr. Mugavero has also accepted a position on the manroland Inc Board of Directors.
veteran kept in touch with his former boss and said that he was ready to come back should Langley make a further acquisition in Germany. Rothlaender knows exactly how Langley businesses work and is a vastly experienced MD who will oversee the transition between the former institutional management style of manroland AG to a more flexible and leaner way of doing things.
manroland Benelux delivers equipment and technical services to the graphic art industry in Belgium, the Netherlands and Luxembourg. The company offers a complete service from presses to consumables and support for the entire range of graphics prepress, offset and webfed, finishing, bindery and mailing. The division has been operating since 1888 and was acquired by manroland in 1998 and now employs 162 in Belgium and the Netherlands. manroland Benelux operates from competence centers providing the link between manufacturers and the market. The company has built up solid relationships with its suppliers which include Fujifilm, Ryobi, Wohlenberg, Baumann, Bttcher, Westland and Vulcan-Trelleborg. It is those strong and well established working relationships that enable the manroland
Werner Moriaux, Managing Director, manroland Benelux
Benelux experts to access a considerable network of specialist knowledge that is used to offer open, smart and evolving solutions to customers says. Werner Morieux, Managing Director
manroland Benelux, Amsterdam, The Netherlands
The double coater will allow Utah Paperbox to further enhance the products they manufacture and allow them to expand into new markets. To produce in a more environmentally friendly way the press was equipped with InlineColorPilot to maintain color consistency and reduce waste sheets, print-network software to further reduce make-ready time, printcom roller coverings and printcom blankets, all of which are crafted to provide optimum print results. The press also has a suite of QuickChange options to allow for quicker make-ready and press cleanup. The new press will complement a R907-6 LV and two R700 machines that Utah Paperbox currently operates. Later this year manroland will relocate the three existing presses to the new expanded facility. The manroland PRINTVALUE team is the most qualified and has the best expertise to move and reinstall manroland equipment. Utah Paperbox is environmentally aware and environmentally active. Our goal is to reduce or footprint by 33 % from 2008 to 2015, we are accomplishing this with a new building that is leed certified, using solar energy, reducing the number of pumps and blowers in the plant, installing a central chiller for the complete plant as well as recycling everything possible, and our manroland equipment is helping us reach this goal says Steve Keyser, President As a long time manroland sheetfed user we are delighted the company remains commited to its customers and appears
FACT FILE
Established: 1888 Acquired by manroland: 1998 Managing Director: Werner Moriaux Location: Brussels, Belgium and Amsterdam, the Netherlands Number of employees: 163 Products & Services: Prepress: Fujifilm, Glunz & Jensen Pressroom: Bttcher (for BELUX), Cumulus, Epple, PressMax, Vulcan Trelleborg, Westland (for the Netherlands) Press: manroland sheetfed, manroland web systems Postpress: Baumann Wohlenberg, GUK, MKW, Sitma (for BELUX), Vacuumatic, Wohlenberg Buchbindesysteme (for BELUX)
stronger than ever. The manroland teams engagement and professionalism during our transfer to the new facility is proving to be invaluable said Mike Salazar VP of Operations.
manroland and built up a department to focus on custom built sheetfed press solutions worldwide. Since 2002 he has carried out a number of leadership functions in sales organisations within Germany. He was responsible for the sales and service management and market leadership for southern Germany, before taking over his new role today. Reporting to Rafael Penuela, I look forward to this new challenge working closely with our 40 subsidiaries as well as our sales and service partners and global customers says Dr. Conrady drupa is the ideal platform to interact with our global team, but most of all I look forward to meeting existing and potential sheetfed customers.
WE ARE PRINT.
On 6 March 2012. manroland sheetfed GmbH announced that it has acquired the sheetfed business and assets of manroland Great Britain Ltd. A new company, manroland sheetfed (UK) Ltd was established and began trading from the same premises in Mitcham, south west London on that day with 37 employees. Adam Robotham (38) who joined manroland in 1998 as Commercial Sales Manager and was promoted to sheetfed Sales Director last year, has been announced as Managing Director. A HQ spokesman for manroland sheetfed GmbH said in Germany: We are delighted to have been able to bring the uncertainty over our UK operations to an end and we thank our many valued UK customers for their patience while the situation was being resolved .
manroland milestones:
1871: Louis Faber and Adolf Schleicher found the company Faber & Schleicher 1879: the Albatros press is launched, capable of printing up to 700 sheets per hour 1911: The first ROLAND sheetfed rotary offset press is built and is awarded a gold medal at the World Fair in Turin 1921: The first prototype of a three-cylinder web offset press in Berliner format is developed. 1922: A new single-color offset press, the KLEIN ROLAND 00, is presented which can print up to 5,000 sheets per hour. 1951: A four-color sheetfed offset press, the ULTRA, is presented at the first drupa trade show in Dusseldorf. 1972: Introduction of the ROLAND 800, the first sheetfed offset press with integrated color control system, which permits printing speeds of up to 10,000 sheets per hour. 1979: MAN Roland Druckmaschinen AG is founded. This company is formed by the amalgamation of Roland Offset-und Maschinenfabrik Faber & Schleicher with Augsburger M.A.N. Druck & Maschinenbau. 1990: PECOM control console technology is introduced together with a new automation concept for the medium-format ROLAND 700, enabling speeds of up to 15,000 sheets per hour to be achieved. 1995: The ROLAND 900 large-format sheetfed offset press makes its debut at drupa setting new standards in terms of speed and economy 2000: The ROLAND 500 is launched, capable of 18,000 sheets per hour 2003: ROLAND 900, XXL in format 7/7B and format 8 is unveiled 2004: Introduction of ROLAND InlineFoiler Prindor: cold foil laminating in sheetfed printing. 2006: MAN sells the majority interest in MAN Roland Druckmaschinen AG to Allianz Capital Partners (ACP), the private equity arm of Alianz AG. The shares are now held by an investment company in which MAN holds 35 % and ACP 65 %. 2006: DirectDrive technology is unveiled, enabling super-fast makeready times. The event is recorded in the Guiness Book of Records. 2007: Strengthening of service competencies: active marketing of PRINTVALUE with printservices, printcom, printnet and printadvice. 2008: MAN Roland Druckmaschinen AG becomes manroland AG. A new logo is presented at drupa that year and the intention is to take the company public in the near future. ROLAND 700 presses capable of up to 18,000 sheets per hour are now available. 2009: The credit crunch is hitting the printing industry hard and plans to take manroland AG public are shelved. 2010: One Touch concept is unveiled introducing the vision of a sheetfed press that at the push of a button brings a previously unimaginable degree of automation; the concept has already been proven on manroland web presses 2010: manroland announces collaboration with inkjet-based digital printing systems producer, Oc. 2010: The company launches the ROLAND 900 XXL, the largest sheetfed perfector press yet to be produced, leapfrogging competitors in both quality and capacity. 2011: Sales of new presses have dropped by over 60% since 2008 but aftermarket sales to an installed base numbering over 10,000 worldwide have remained stable. ACP enters talks with Swiss private equity firm Capvis, but negotiations fail to materialize into a takeover and on 25 November, manroland AG files for insolvency. 2012: (January) Insolvency Administrator Werner Schneider reports strong interest from potential suitors. A sale of the web division to the German L. Possehl & Co mbH group is agreed. The sheetfed division, along with all real estate including around 1,000,000 sq. ft. of manufacturing facilities in Offenbach and nearby Mainhausen, along with over 40 sales and service subsidiaries worldwide, is sold to British industrialist Tony Langley and the engineering group he controls, Langley Holdings PLC. 2012: (7 February) Merger clearance is received from the German Bundeskartellamt and manroland sheetfed GmbH begins trading. During the insolvency around 1000 employees have been dismissed at the Offenbach headquarters and manufacturing plant. In a moving address to the assembled Offenbach workforce of around 1000 remaining staff, speaking in English through a translator, Langley heralds the beginning of a new era, pledging long term commitment and evoking John F Kennedys famous Berlin speech by stating: Ich bin ein Rolander. The takeover is universally welcomed. 2012>: The market for printing presses has seen unprecedented turmoil in recent years but manroland sheetfed GmbH, producer of the Porsche" of printing presses, expects to be back in profit within the year and has maintained capacity to step production back up when market conditions eventually improve. Meanwhile the company has maintained its research and development program throughout and will showcase at drupa 2012.
Global Presence
WE ARE PRINT.
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...strongly focussed R&D program that ensures the business will remain at the forefront of its eld.
companies over a certain size seem to lose touch with the value of money. Our job is to put the ones that we acquire back in touch.
Our businesses, although diverse in their products and markets, are all essentially very similar
Pre-tax profits for 2011 were around $100 million, and no debt. That was a very successful year for Langley Holdings, how is 2012 looking? The group started the year with good order books in all divisions and Q1 results were ahead of target. The group is still debt free, despite funding the manroland deal and currently has around $250 million of cash on hand. Order intake and cash flow have both remained strong through January - April and everything is pointing towards another good year. Better than 2011? From todays perspective yes, I expect so.
those who continue to sell at a loss and continue to spend heavily whilst only tinkering with the cost base, still have their day of reckoning to come.
Will you be attending drupa? Yes, of course. I will be there for a few of days before the opening and plan to meet at least the majority of our people that are coming in from around the world before the show opens, hopefully all of them. There are over 40 manroland subsidiaries world-wide, plus numerous independent dealers and agents. Drupa is one of the few occasions they all converge at the same So is the headcount "about right" or are there further sta reductions to come? I was satisfied early on that staff numbers were there or there abouts in Germany after the restructuring during the AG insolvency, but there has been some house-keeping to do in some of the subsidiaries which werent part of that. That exercise has now largely been completed. What about R&D, has that been cut back and if so, how can manroland possibly maintain its reputation as a technology leader? time and as it will be quite a while before I manage to get around to meeting our people on their own turf, its a good opportunity to meet in person. After that I will be visiting the show.
[manroland sheetfed]protable in 2012 on about one third of the revenues it enjoyed four years ago.
And how do you expect manroland sheetfed to perform nancially in its rst year under your ownership? We have built a model for manroland to be modestly profitable on about one third of the revenues it enjoyed four years ago. I think that is realistic in the current market and its on track so far. The business is correctly structured for that level and as we acquired all of the assets of a business capable of three times the level we expect to see in this first year, if there is any increase on what we have planned, the business is capable of managing that. Thank you and enjoy your first drupa! Thank you, Im looking forward to it.
...over 40 manroland subsidiaries world-wide, plus numerous independent dealers and agents its a good opportunity to meet in person
Will you be meeting customers? I dont plan to specifically, the company is expecting literally
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WE ARE PRINT.
PRINTVALUE
Consider a near-perfect press with a 98% performance rating, a process organization that performs at 80% and a team performing at 70%. Though all factors show fairly high ratings individually, the press performance is actually only at 55% of its full potential. At manroland sheetfed we therefore look beyond the technology and support our customers in optimizing each of the influencing factors. First we provide a first class press that can be upgraded with many additional options, if and when required, installed by our own experts. Once the press is in production our printadvice team can help identify performance optimization potential through professional analysis of the OEE-press data and on-site expert reviews. Organizational performance can then be improved by our experienced consultants who provide support in PSOstandardization, press/prepress calibration and work processes optimization on site. When it comes to personnel training, we provided customized print production training that defines the exact skills and training needs of each individual team member to enable them to achieve the maximum in their daily work. Technical requirements can be solved by printservices, a highly trained team of engineers based in more than 40 countries around the world, backed by a telephone support center hotline 24 hours, seven days a week. An integrated global spare-parts logistics service incorporating major regional warehouses and numerous local parts stocks ensures fast and efficient delivery of over 60,000 items of genuine parts. Custom designed preventive maintenance and service contracts reduce the number of unplanned stoppages and ensure the highest availability of the press in production. When the press comes of age we can recover lost performances through our ServiceKit-modules which provide cost-effective replacement of worn-out press components.
Real performance in print production depends on many factors. The press technology is only one of them, the organization in and around the pressroom as well as the people operating the press influence the actual output just as much, a simple formula demonstrates this:
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manroland web systems GmbH have established own subsidiaries in the United Kingdom, operating from Possehl premises in London; and in the United States. In the US, manroland web systems Inc. began trading from the same premises in Chicago it now shares with manroland sheetfed Inc and in the UK, manroland sheetfed (UK) Ltd continues to trade from the same premises in Mitcham.
and trusted partner of printers has convinced several Chinese printing enterprises to pick manroland whenever they need to upgrade their equipment or expand their businesses. A leading factor for printers is manroland's reputation for providing prompt and comprehensive after-sales service, ensuring the continued smooth performance of manroland products. Located in Luzhou, Sichuan Province, Luzhou Yihe Paper Product
Contract signing ceremony with Luzhou Yihe Paper Product Package Co., Ltd. was successfully held on Feb 27, 2012 in Chengdu. (From left): Mr. He Furong, Managing Director of Luzhou Yihe Paper Product Package Co., Ltd. and Mr. Eric Wong, General Manager of manroland sheetfed China.
demands of its growing business, Zhengzhou Reite placed a new order for a ROLAND 700 HiPrint six color press. Zhengzhou Reite is a top private enterprise in Zhengzhou City, Henan Province, that specializes in export packaging products. The company puts a high premium on print quality. Mr Ma Zhengsheng, General Manager of Zhengzhou Reite, spoke highly of the cutting-edge printing technology and the premium quality of manroland presses. "ROLAND 700 HiPrint, which is designed to produce the highest print quality, enables us to significantly improve our print quality. This allows us to continue to meet the requirements of our customers and stand out in the market,'' Mr Ma said. "We have managed to stay ahead in the fast-changing printing industry. manroland presses are the best. We believe in our choice. " Another customer -- Tangshan Tianyi Printing Co., Ltd. -- readily purchased one ROLAND 700 HiPrint four color press in January 2012. Mr Qiu Ximing, Managing Director of Tangshan Tianyi, said: "manroland press is indeed the guarantee for quality. The premium quality of the print products is the best proof for that. The installation of ROLAND 700 HiPrint will definitely enhance our company's competitiveness significantly, and lay the solid technical foundation for us to develop rapidly in the industry. Furthermore, we will repeat our purchase of manroland machines in the near future to support our fast business development. We trust manroland!" Tangshan Tianyi is located in Tangshan Yu Tian City, Hebei Province, specializing in book printing and commercial printing. manroland has been greatly encouraged and energized by the faith and strong support shown by Greater China customers. As the ideal business partner of printers, manroland is committed to providing customers with products of premium quality and expert professional services.
Elsewhere, agency agreements are being established with sheetfed subsidiaries to represent manroland web systems in Mexico and South America (except Chile); in most of the European countries (Ireland, Finland, Benelux, France, Italy, Spain, Portugal); in Central & Eastern Europe (except Poland) and Greater China (China, Hong Kong, Taiwan). Web systems subsidiaries in Australasia and India will continue to represent manroland sheetfed in those territories. The arrangements announced today make perfect sense for all concerned and both manroland web systems GmbH and manroland sheetfed GmbH look forward to continuing to support their global customers with the highest possible levels of service.
Package Co., Ltd. is a newly established packaging enterprise, part of Sichuan Langjiu Group Co., Ltd., a famous brand of Chinese liquor. They are currently constructing a plant and procuring equipment. The company occupies an area of 100,000 square meters. The annual output value is expected to be more than RMB 1 billion following production. Luzhou Yihe aims to become the model enterprise in the alcohol packaging industry in western China. The three newly purchased manroland sheetfed presses will definitely provide the company the worldclass printing hardware that it needs to realize their ambitious development plan. Zhengzhou Reite Color Printing Co., Ltd. already has two ROLAND 700 HiPrint four color presses, whose stability and trustworthiness have impressed operators. In order to meet the
Comment
The print machinery sector has been hit hard in recent years by the double whammy of demand for traditional print media declining due to the growth of digital media and to the credit crunch taking a heavy toll on the printing industrys ability to re-invest in capital equipment. Net result, a collapse in demand for new machinery, really hurting the Germans who lead the sector. But its not all bad news, demand for print in the packaging industry is on the up and so is traditional print in the BRIC and other developing countries, so arguably pretty much flat-lining or better going forward. The challenge facing the German leaders in the sector (Manroland, Heidelberger and Koenig & Bauer) has been to adapt quickly enough to the here and now. All have strong aftermarkets, maintaining the thousands of machines already out there so dependable revenues from that area, but in recent years orders for new machines have slowed to a trickle and these ships are big and slow to turn in normal circumstances. In manrolands case, being formerly owned by venture capitalists, the call for cash to restructure the business fell on deaf ears and the management were left with no alternative than to file for bankruptcy and this seems to have been as a Both of manrolands divisions are now right-sized for the current market and maintain the capacity to step back up when credit to buy these machines starts to ease. Possehl and Langley are experienced industrial investors and were quick to see this. Stripped of the burden of disproportionate costs, each are forecasting profits this year on revenue down by around two thirds on the 3 billion or so manroland enjoyed just a few years ago. That must seem like a dream to their competitors, how they will adapt remains to be seen. blessing in disguise. Administrator Werner Schneider was quick to re-act when he was appointed on 25 November 2011, reducing headcounts in the web division in Augsberg by several hundreds and in sheet fed by a similar number in Offenbach, along with wage reductions for those remaining and all this with the agreement of the labor organizations - a neat trick in just over 2 months, especially in Germany. But when it comes to, Germans are pragmatic people, rightly proud of their engineering heritage and at manroland they have rallied to make whats left of the leviathan that was manroland AG attractive to new investors.
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WE ARE PRINT.
STOP PRESS...
manroland and Landa partner for NANO digital
New partnership will provide manroland sheetfeds customer base with digital printing capabilities based on Landa Nanographic PrintingTM technology 30 April, 2012 manroland sheetfed and Landa Corporation today announced a strategic partnership whereby Landa will provide manroland sheetfed with its ground-breaking Nanographic Printing technology. Landa Nanographic Printing employs ink ejectors to create the digital ink images which are applied to the printing stock in a process that can operate at extremely high speeds and creates images offering remarkable abrasion and scratch resistance. Most notably, it can print on any off-the-shelf substrate, from coated and uncoated paper stocks to recycled carton; from newsprint to plastic packaging films - all without requiring any kind of pretreatment or special coating - and no post-drying. Adding to this cost benefit is the fact that Nanographic images are only 500 nanometres thick - about half the thickness of offset images - enabling Landa NanoInkTM to produce the lowest cost-per-page digital images in the industry. All of this from a water-based, energy-efficient and eco-
friendly process. At the heart of the Nanographic Printing process is Landas water-based NanoInk. Comprised of pigment particles only tens of nanometres in size, these nanopigments are extremely powerful absorbers of light and enable unprecedented image qualities. Landa Nanographic Printing is characterised by ultra-sharp dots of extremely high uniformity, high gloss fidelity and the broadest CMYK colour gamut. Benny Landa: manroland sheetfed is one of the worlds leading providers of sheetfed offset presses and solutions with a longstanding tradition of excellence. This new partnership combines the prestigious manroland brand with the power of Nanography, enabling manrolands extensive customer base to go digital by converting their existing manroland presses to Nanography. For more information on Landa, visit www.landanano.com
As the graphic and print industry gathers for Drupa 2012, work is already underway for next years Sheetfed Technology forum. The next event will be hosted later in 2013 at the manroland center in Offenbach. The 2011 sheetfed summit pictured right was attended by more than 1,500 people from 75 countries and held between the IPEX and drupa events.
manroland sheetfed GmbH Sheetfed News produced in Offenbach Managing Editor: Crista Baxter crista.baxter@manroland.com Senefelderallee 63165 Mhlheim am Main
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