Bevel Gears Component Generator (Version:

2010 (Build 140223002, 223))

4/13/2012

Mc lc
Bevel Gears Component Generator (Version: 2010 (Build 140223002, 223)) ....................................... 1
Project Info .......................................................................................................................................... 2
Guide ................................................................................................................................................... 3
Common Parameters .......................................................................................................................... 4
Gears ................................................................................................................................................... 4
Loads ................................................................................................................................................... 5
Material ............................................................................................................................................... 6
Strength Calculation ............................................................................................................................ 6
Factors of Additional Load................................................................................................................... 6
Factors for Contact .............................................................................................................................. 6
Factors for Bending ............................................................................................................................. 7
Results ................................................................................................................................................. 7
Summary of Messages ............................................................................................................... 7

Project Info
Title
Subject
Author
Manager

Acer

Company
Category
Keywords
Comments
Part Number
banh connn2
Stock Number
Description
Revision Number
Project
Designer
Acer
Engineer
Authority
Cost Center
Cost
$0.00
Date Created
4/13/2012
Vendor
Catalog web link
User Status
Design Status
1
Last Saved By
Checked by
Engr Approved by
Date Eng Approved
Part Type name
Assembly
Mfg Approved by
Date Mfg Approved
Standard
Manufacturer
Standards Organization

Guide
Unit Corrections Guide - User
Type of Load Calculation - Torque calculation for the specified power and speed
Type of Strength Calculation - Check Calculation
3

Method of Strength Calculation - ISO 6336:1996

Common Parameters
Gear Ratio
i 3.8000 ul( T s truyn)
Tangential Module
met 3.000 mm(module m)
Helix Angle
0.00 deg
Tangential Pressure Angle
t 20.0000 deg
Shaft Angle
90.00 deg
Normal Pressure Angle at End
ne 20.0000 deg
Contact Ratio
1.7694 ul
Limit Deviation of Axis Parallelity fx 0.0110 mm
Limit Deviation of Axis Parallelity fy 0.0055 mm
Virtual Gear Ratio
iv 14.308 ul
Equivalent Center Distance
av 505.805 mm
Virtual Center Distance
an 505.805 mm
Pitch Cone Radius
Re 134.983 mm(chiu di cn ngoi)
Pitch Cone Radius in Middle Plane Rm 124.983 mm(chiu di con trung bnh)

Gears

Type of model
Number of Teeth
z
Unit Correction
x
Tangential Displacement
xt
Pitch Diameter at End(.k chia ngoi)
de
Pitch Diameter in Middle Plane(d.k trung bnh) dm
Outside Diameter at End(.k nh rng ngoi) dae
Outside Diameter at Small End
dai
Root Diameter at End
dfe
Vertex Distance
Ae
Vertex Distance at Small End
Ai
Pitch Cone Angle(gc cn chia)

Outside Cone Angle(gc cn nh)

a
Root Cone Angle(gc cn y)
f
Facewidth(chiu rng vnh rng)
b
Facewidth Ratio
br

Gear 1
Gear 2
Component Component
23.000 ul
87 ul
0.000 ul
-0.0000 ul
0.0000 ul -0.0000 ul
69.000 mm 261.000 mm
63.888 mm 241.664 mm
74.801 mm 262.534 mm
63.718 mm 223.635 mm
62.039 mm 259.160 mm
129.733 mm 31.600 mm
110.511 mm 26.918 mm
14.8084 deg 75.1916 deg
16.0816 deg 76.4648 deg
13.2807 deg 73.6639 deg
20.000 mm
0.1482 ul
4

Addendum
Clearance
Root Fillet
Whole Depth of Tooth(chiu cao rng ngoi)
Tooth Thickness at End
Chordal Thickness
Chordal Addendum
Limit Deviation of Helix Angle
Limit Circumferential Run-out
Limit Deviation of Axial Pitch
Limit Deviation of Basic Pitch
Equivalent Number of Teeth
Equivalent Pitch Diameter
Equivalent Outside Diameter
Equivalent Base Circle Diameter
Unit Correction without Tapering
Unit Correction without Undercut
Unit Correction Allowed Undercut
Addendum Truncation
Unit Outside Tooth Thickness

a*
c*
rf*
he
se
tc
ac
F
Fr
fpt
fpb
zv
dv
dva
dvb
xz
xp
xd
k
sa

1.0000 ul
0.2000 ul
0.3000 ul
6.600 mm
4.712 mm
4.161 mm
2.243 mm
0.0110 mm
0.0210 mm
0.0085 mm
0.0080 mm
23.790 ul
66.083 mm
71.639 mm
62.098 mm
0.3220 ul
-0.3889 ul
-0.5560 ul
0.0000 ul
0.7146 ul

1.0000 ul
0.2000 ul
0.3000 ul
6.600 mm
4.712 mm
4.161 mm
2.243 mm
0.0110 mm
0.0280 mm
0.0090 mm
0.0085 mm
340.393 ul
945.526 mm
951.082 mm
888.504 mm
-9.2310 ul
-18.9066 ul
-19.0737 ul
0.0000 ul
0.8319 ul

Loads

Power
P
Speed
n
Torque
T
Efficiency

Tangential Force
Ft
Normal Force
Fn
Radial Force (direction 1) Fr1
Radial Force (direction 2) Fr2
Axial Force (direction 1) Fa1
Axial Force (direction 2) Fa2
Circumferential Speed
v

Gear 1
Gear 2
5.070 kW
4.969 kW
1425.00 rpm 376.72 rpm
33.975 N m 125.945 N m
0.980 ul
1063.588 N
1131.847 N
374.257 N
98.941 N
374.257 N
98.941 N
98.941 N
374.257 N
98.941 N
374.257 N
4.767 mps
5

Resonance Speed

nE1 16883.960 rpm

Material
Gear 1
Gear 2
EN C45
EN C45
Ultimate Tensile Strength
Su
640 MPa
540 MPa
Yield Strength
Sy
390 MPa
325 MPa
Modulus of Elasticity
E
206000 MPa 206000 MPa
Poisson's Ratio

0.300 ul
0.300 ul
Bending Fatigue Limit
Flim 410.0 MPa 356.0 MPa
Contact Fatigue Limit
Hlim 520.0 MPa 430.0 MPa
Hardness in Tooth Core
JHV
210 ul
210 ul
Hardness in Tooth Side
VHV
600 ul
600 ul
Base Number of Load Cycles in Bending NFlim 3000000 ul 3000000 ul
Base Number of Load Cycles in Contact NHlim 50000000 ul 50000000 ul
W?hler Curve Exponent for Bending
qF
6.0 ul
6.0 ul
W?hler Curve Exponent for Contact
qH
10.0 ul
10.0 ul
Type of Treatment
type
0 ul
0 ul

Strength Calculation
Factors of Additional Load

Application Factor
KA
1.200 ul
Dynamic Factor
KHv 1.117 ul 1.117 ul
Face Load Factor
KH 1.202 ul 1.147 ul
Transverse Load Factor
KH 1.207 ul 1.207 ul
One-time Overloading Factor KAS
1.000 ul

Factors for Contact

Elasticity Factor
ZE
189.812 ul
Zone Factor
ZH
1.600 ul
Contact Ratio Factor
Z
0.865 ul
Bevel Gear Factor
Zk
0.850 ul
Single Pair Tooth Contact Factor ZB 1.066 ul 1.000 ul
6

Life Factor
Lubricant Factor
Roughness Factor
Speed Factor
Helix Angle Factor
Size Factor

ZN 1.000 ul 1.000 ul
ZL
0.937 ul
ZR
1.000 ul
Zv
0.942 ul
Z
1.000 ul
ZX 1.000 ul 1.000 ul

Factors for Bending

Form Factor
YFa 2.652 ul 2.149 ul
Stress Correction Factor
YSa 1.648 ul 1.963 ul
Teeth with Grinding Notches Factor YSag 1.000 ul 1.000 ul
Helix Angle Factor
Y
1.000 ul
Contact Ratio Factor
Y
0.678 ul
Bevel Gear Factor
Yk
1.000 ul
Alternating Load Factor
YA 1.000 ul 1.000 ul
Production Technology Factor
YT 1.000 ul 1.000 ul
Life Factor
YN 1.000 ul 1.000 ul
Notch Sensitivity Factor
Y 1.164 ul 1.231 ul
Size Factor
YX 1.000 ul 1.000 ul
Tooth Root Surface Factor
YR
1.000 ul

Results

Factor of Safety from Pitting

SH 1.465 ul 1.292 ul
Factor of Safety from Tooth Breakage SF 4.533 ul 4.313 ul
Static Safety in Contact
SHst 3.486 ul 3.097 ul
Static Safety in Bending
SFst 9.737 ul 8.759 ul
Check Calculation
Positive

Summary of Messages
9:32:53 AM Design: Gear 1: The Unit Correction (x) is less than the Unit Correction
without Tapering (xz)
9:32:53 AM Design: Calculation indicates design compliance!