02 MAA - Si

2 Steam Turbine Design Type E30-16-1x6,3
Siemens AG Power Generation (PG)
Content
Turboset overviews Technical Data Description of Turbine Components Turbine valves Instrumentation
65_0.0_ Inhalt Kap.2 _allgemein_E+D+++ . doc.09 07
Inhalt
1. 2. 3 4. 5. 7. 8. A. bersichten DT-Anlage Technische Daten Beschreibung der Turbinenbauteile Turbinenventile Messungen am Turbosatz Steuerungen Instandhaltung, bersicht Anhang Originalschaltplne Wrmeschaltplan
Valve controls Inspection work, overview Annex original system diagrams Heat flow diagrams
65-E_101_3D-Ges.ansicht_hoch_yazd . ppt 01 06
Fig. 1.1
Steam Turbine with Auxiliary Systems, E-Series with high Arrangement
s
T
65E_201_Systemplan, Mapna22 0209.j
MAC45 AA051 LBA90 LBA21

MAL09 MAL71
MAC45 AA151
MAA11 AA051
MAM10 MAL11
MAA12 AA151
MAC10CT171-173 S.pres. upstream HP blading MAA50 CP101 T HP casing top
T stationary blade ring (T Le-0) MAC10CT111-113
MAW22
MAW82
MAL15
T LP casing rear
MAW81
MAW21
MAA50 CT151
T HP INR CSG FR 90%

MAA50CT111-113
LBA20
MAA
MAC
MAG
MAM10
T
T HP casing bottom MAA50CT152
48x2.6
MAA21 AA051
MAA22 AA151
MAL50
168x4.5
48x2.6
MAL15
MAL64 MAL51
MAC10CP101-103 P LP steam ahead LP blading
MAC01 AA001
MAL10
33,7x2,6
LBA22
T
MAL12
MAN43
(LCA)
MAC01 AA002
Fig. 1.4 2.1
System Diagram of Steam Turbine, E-Series, Mapna 22
Register 3.1 Design Data
Extract
TAB03_1.DOC
Fig. 2.1
Steam Turbines Technical Data
Design Data Turbine Rating, Rating Plate Data
Rating Nameplate rating (IEC No. 45;1st edition 91-05 paragraph 3.5) Maximum capability (IEC No. 45;1st edition 91-05 paragraph 3.5) 159 MW 183 MW
Definitions: Nameplate rating to IEC No. 45; 1st edition 91-05, paragraph 3.5 Warranted maximum continuous output at (standard) conditions (rated values, standard cycle layout, rated steam conditions, rated steam flow) specified in warranty. Maximum overload capability (IEC No. 45; 1st edition 91-05 paragraph 3.5) The maximum power output that the unit can produce with the goveming (control) valves fully open, and with the thermal conditions specified for overload, e.g. with final feed water heater bypassed, or with increased initial steam pressure. For maximum overload capability the maximum permissible values for long-term operation are valid.
SIEMENS
The reproduction, transmission or use of this document or its content is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. Copyright (C) Siemens AG 2006 - All Rights Reserved
STEAM TURBINE Order-No.: Steam Pressure: Speed: 10796 90 bar 50 s-1 Year of Manufacture: Steam Temperature: Rated Capacity: Exhaust Steam Pressure: 0.14 bar Siemens AG - Power Generation 520 C 159 MW
Class: RESTRICTED
Siemens AG
Power Generation
MA &MDA
1.1.3-00125-10796/1
0806E
Fig. 2.2
Design data Turbine: Types, Numbers of Stages and Flows, Moments of Inertia, Weights
Turbine, Types One-casing condensing turbine for double pressure combined cycle E turbine: Single-flow HP turbine with 24 cylindrical drumstages Single-flow LP turbine with 7 reaction stages including 4 cylindrical drumstages and 3 standard stages Moments of Inertia First casing rotor AMAA50 HB001 / AMAC10 HB001 9675 kg m2 AMA AMAA AMAC
Type E30-16-1x6,3
Weights E Turbine, completely assembled E-Turbine, top half outer casing E Turbine, top half inner casing with diffusers E-Turbine, top half stationary blade carrier - Generator End, stages 1 to 5 E-Turbine, top half stationary blade ring - Generator End, stage 6 to 7 E Turbine, rotor complete with blading AMAA50 HA001 / AMAC10 HA001 AMAA50 HA001 / AMAC10 HA001 AMAA50 HA001 / AMAC10 HA001 AMAC10 HA001 AMAC10 HA001 AMAA50 HB001 / AMAC10 HB001 175.0 Mg 25.0 Mg 9 Mg 5.2 Mg 4.1 Mg 41.25 Mg
All weights calculated with 10 % safety factor. Use only slings that provide proper safety protection.
Class: RESTRICTED
Siemens AG
Power Generation
MA &MDA
1.1.3-00300-10796/1
0806E
Fig. 2.3
Design Data Valves: Types and Weights, Auxiliary Equipment
Valves, Types Number Valve 2 Main steam stop and control valve KKS AMAA11 AA051, AMAA21AA051 AMAA12 AA151, AMAA22AA151 1MAN42AA161 2MAN42AA161 1MAN62AA161 2MAN62AA161 AMAC45AA051 AMAC46AA151 Type SSV 200-110 STV 160-110 DN 250/400
HP Bypass steam stop and control valve
2 1
LP Bypass steam stop and control valve LP-Inlet steam stop and control valve
DN 250/400 DN 300
Weights Valve Main steam stop and control valve, complete, without bend and pipe sections
KKS AMAA11 AA051, AMAA21AA051 AMAA12 AA151, AMAA22AA151 1MAN42AA161 2MAN42AA161 1MAN62AA161 2MAN62AA161 AMAC45AA051 AMAC46AA151
Type Each 9 Mg Each 2,9 Mg Each 1,8 Mg 2.2 Mg
HP Bypass steam stop and control valve, complete, without bend and pipe sections LP-Bypass steam stop and control valve, complete, without bend and pipe sections LP-Inlet steam stop and control valve
All weights calculated with 10% safety factor. Use only slings that provide proper safety protection.
Class: RESTRICTED
Siemens AG
Power Generation
MA &MDA
1.1.3-00400-10796/1
0806E
Fig. 2.4
Design Data Steam Mass Flows, Steam Pressures, Seal Steam Supply System
Steam Flows Main Steam Guarantee Steam Pressures Nominal Main Steam before 1st HP drum stage HP exhaust before 1st LP drum stage LP exhaust
1) 2)
LP-Induction Steam 18 kg/s
134.0
Long-term 1) 98.1 91.8 8.4 8.4 0.5
Short-term 2) 112.5 3) 91.8 8.4 8.4 0.5 bar bar bar bar bar
90 87.4 8.0 8.0 0.14
Long-term operation: Upper limit, permissible without time restriction. Short-term operation: Permissible instantaneous value. The cumulative duration of such overpressures must not exceed 12 hours per year. Set safety valves such as to ensure that this value is not exceeded during short-term operation. All pressures are absolute pressures.
3)
Seal Steam Supply System MAW Pressure in seal steam header (above atmospheric) 35 mbar
Class: RESTRICTED
Siemens AG
Power Generation
MA &MDA
1.1.3-00500-10796/1
0806E
Fig. 2.5
Design Data Oil Requirement of Bearings, Lift Oil Pump Cut-In and Out Speeds
Estimated Oil Requirement of Bearings Bearing 1 Bearing 2 Generator front bearing Generator rear bearing Lift Oil Pump Cut-In and Out Speeds Lift oil pump must be in operation at turbine speeds below about 8.5 rps to prevent damage to bearings. Lift oil pump should be cut out at speeds above approximately 9 rps. In the event that the steam turbine I&C system receives a fire protection signal, the lift oil pumps will be automatically switched off. Before the lift oil pumps can be switched on again, the emergency oil pump must be activated via operating monitor. AMAD11 HD001 AMAD12 HD001 AMKD11 HD001 AMKD12 HD001 1.3 10.8 2.9 2.9 dm3/s dm3/s dm3/s dm3/s
Class: RESTRICTED
Siemens AG
Power Generation
MAD &MDA
1.1.3-00700-10796/1
0806E
Fig. 2.6
Limit- and Setting Values Steam-, Casing- and Shaft-Temperatures
Steam Temperatures Nominal Long-term but subject to annual average 520 Long-term 400 h per year 80 h per year but no more than 15 min at a time 548 Exceptional conditions at no-load operation
Main steam
520 Nominal
534 Short-term 80 h per year but no more than 15 min at a time 247 110
HP exhaust LP exhaust
204 44
219 90
C C
Long-term value: Upper limit, permissible without time restriction Only valid after trip-out at full load operation with high reheat pressure. It is expected that the turbine has to be reloaded immediately or the unit is unloaded to minimum boiler load. At minimum boiler load no load operation is also permissible at rated main steam conditions without time restriction. Casing Temperatures / Casing Distortion Monitoring Limit Signal Formation - Settings Turning gear operation Positive Alarm Negative Positive Warning Negative -30 K -30 K -30 K Further data can be taken from the TSE limit curves Permissible steam temperature difference between parallel steam admission pipes: without time limit: 17 K for short periods (15 min): 28 K The steam temperatures in the hottest pipes must not exceed the limits given above. -55 K 30 K -55 K 30 K -45 K 30 K 55 K Run up to speed 55 K Power operation 45 K
Shaft Temperatures
Fracture toughness of materials decreases with temperature. For start-up, a minimum temperature of 20 C is required for all shafts.
Class: RESTRICTED
Siemens AG
Power Generation
MA &MDA
1.1.3-20400-10796/1
0806E
Fig. 2.7
Class: RESTRICTED
Power Generation
Ident: Damavand
Siemens AG
Fig. 2.8
MAA &MDA
Limit- and Setting Values Limit Curves / Main Steam Stop Valve
1.1.3-20500-10796/1
0806E
Class: RESTRICTED
Power Generation
Ident: Damavand
Siemens AG
Fig. 2.9
MAA &MDA
Limit- and Setting Values Limit Curves / Main Steam Control Valve
Dep. S32M3
Editing: Heue
1.1.3-20510-10796/1
0806E
Class: RESTRICTED
Power Generation
Ident: Damavand
Siemens AG
Fig. 2.10
MAA &MDA
Limit- and Setting Values Limit Curves / HP Shaft
Dep. S32M3
Editing: Heue
1.1.3-20530-10796/1
0806E
Limit- and Setting- Values Output Limits, Motor Operation of the Generator
Output Limit during Valve Testing with Automatic Turbine Tester / Output Limit in Event of Steam Admission on One Side only Testing of main steam stop and control valve Testing of LP inlet steam stop and control valve Motor Operation of the Generator During motor operation, the generator keeps the turbine operating at rated speed since the steam supply to the turbine is interrupted. In this operation mode, the windage power of the blading causes certain turbine components to heat up. To prevent heating beyond permissible temperatures, motor operation must not be allowed to continue for more than one minute. If turbine protection criteria initiate a turbine trip, the period of motor operation must be limited to 4 s 80 80 % %
Class: RESTRICTED
Siemens AG
Power Generation
MA &MDA
1.1.3-21000-10796/1
0806E
Fig. 2.11
Limit- and Setting Values Bearing Temperatures, Bearing Pedestal and Shaft Vibrations, Oil in Bearings, Hydraulic Turning Gear
Bearing Temperatures Standard Annunciation Operating temperature below 75 C Operating temperature above 75 C up to 85 C Operating temperature above 85 C up to 90 C Operating temperature above 90 C Vibrations Absolute bearing pedestal vibration Standard alarm setting Maximum alarm setting Trip limit
1)
Trip to be initiated at C C C C 130 130 130 130

90

C C C C
100 110 115
Relative shaft vibration 20 m above normal level 1) 83 m 130 m
10 m 42 m 53 m
The normal level is the reproducible vibrational behaviour typical for the unit as a function of operating conditions
Temperature Rise of Oil in Bearings Temperature rise of oil in bearings, turbine normal: 20 K
Hydraulic turning gear with hydromatic gear motor / Settings Turning gear operation 1 rps
Class: RESTRICTED
Siemens AG
Power Generation
MAD &MDA
1.1.3-23000-10796/1
0806E
Fig. 2.12
Limit- and Setting Values Vacuum Trip Setting, Condenser Pressure
Vacuum Trip Setting Vacuum trip AMAG10 CP102 AMAG10 CP103 AMAG10 CP104 AMAG10 CP102 AMAG10 CP103 AMAG10 CP104 0.5 1) bar
Vacuum trip for bypass operation

1)
0.8
bar
Permissible at full load operation only. Electrical vacuum trip setting at other load operation cases see diagramm Maximum permissible condenser pressure.
Maximum allowable condenser pressure as a function of the pressure before LP blading
Class: RESTRICTED
Siemens AG
Power Generation
MA &MDA
1.1.3-24000-10796/1
0806E
Fig. 2.13
Limits and Settings Air Ingress Curve
Permissible duration of air ingress as a function of mean shaft temperature at the start of air ingress
t permissible time for air ingress
# mean shaft temperature, HP shaft

Caution Before air ingress make sure that an inhomogeneous temperature distribution has not already been caused by cold seal steam. Adherence to this curve is required during startup with air ingress to prevent closure of clearances within the turbine. For reasons of corrosion chemistry, a limit of 3 hours should not be exceeded for each individual event. 30 hours maximum may be accumulated over the year.
Class: RESTRICTED
Siemens AG
Power Generation
MA &MDA
1.1.3-24500-00001/1
1102E
Fig. 2.14
Limits and Setting Values Speeds, Electrical Overspeed Trip Setting
Speed Rated speed 50 rps
Speeds during full load and auxiliary-load operation Maximum speed without time restriction Minimum speed without time restriction Permissible speed for no more than 2 hours during load operation within the LP bladings lifetime No-hold speed range during operation under no-load conditions 1) (due to possible blade vibration excitation)
1)
50.5 rps 49.0 rps below: 49.0 rps above: 50.5 rps 11.83 rps to 47.50 rps
Unit must be accelerated through this critical speed range without any hold points to avoid blade damage due to resonant frequencies.
Standard electrical overspeed trip setting Standard electrical overspeed trip setting
110 %
Class: RESTRICTED
Siemens AG
Power Generation
MA &MDA
1.1.3-25050-10796/1
0806E
Fig. 2.15
COMBINED CYCLE POWER PLANT
Damavand (Unit 1 - 6) Thermal Kit
STG Correction Curves
Export classification AL: N __________ ECCN: N____________ Goods labeled with "AL not equal to N" are subject to European or German export authorization when being exported out of the EU. Goods labeled with "ECCN not equal to N" are subject t o US reexport authorization. Even without a label, or with label " A L : N or "ECCN:N", authorization may be required due to the final where abouts and purpose for which the goods are to be used.
D
C
A
00 FIRST ISSUE
0806
MP-DMC-BA-16-TGD-006
00
Page 1 of 22
Fig. 2.16
Guarantee: Kerman, Damavand, Isfahan with duct firing
0.110 2297.2 151.709 0.8782
8.5 18
2904.4 230
Datum Date bearb. coord. geprft checked freigeg. released
Name Name
Abtlg. Dept.
18 May 04 18 May 04 18 May 04
F. Deidewig N. Pieper N. Pieper
Mastab Scale Benennung / Title
Specification:
KUN 351.00
PG S32M1
Kerman, Damavand, Isfahan Thermal Kit

Z-Code: A0184A8101
ZeichnungsNummer / Drawing No. Index Blatt/Sheet
Siemens AG
Power Generation
Handhabung:
Form. ZSy. Spra.
A4
10792-980500
Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet., soweit nicht ausdrcklich zugestanden. Zuwiderhandlungen fhren zu Schadensersatz. Alle Rechte vorbehalten, insbesondere fr den Fall der Patenterteilung oder GMEintragung.
Restriktiv / Restricted
Mae nicht abgreifbar Not to scale
Fig. 2.17
Condenser Pressure Correction to Load

Kerman, Damavand, Isfahan Condenser Pressure Correction to Load with varied LP Exhaust Massflow
1.00 95% LP flow f7,L = 474.16x72 - 80.377x7 + 3.1048
0.50 Correction to Load f7, L [%]
0.00 105% LP flow f7,L = 407.11x72 - 79x7 + 3.7677 -0.50 100% LP flow f7,L = 462.28x72 - 85.211x7 + 3.78 -1.00 0.080
0.085
0.090
0.095
0.100
0.105
0.110
0.115
0.120
0.125
0.130
0.135
0.140
LP Exhaust Pressure x7 [bar]
7 f Corrected Power: Pcorrected = Pmeasured 1+ i , with fi = correction factors i=1 100
These parameters are constant: HP steam flow = 134.0 kg/s HP steam temperature = 520.0 C HP turbine flow swallowing capacity = 2.766 LP induction steam flow = 18.0 kg/s LP induction steam temperature = 230.0 C LP induction steam pressure = 8.5 bar Condenser pressure = 0.110 bar
Datum Date bearb. coord. geprft checked freigeg. released Name Name Abtlg. Dept. Mastab Scale Benennung / Title
kg m3 s bar kg
Specification:
KUN 351.00
18 May 04 18 May 04 18 May 04
F. Deidewig N. Pieper N. Pieper
PG S32M1
Kerman, Damavand, Isfahan Thermal Kit

Z-Code: A0184A8101
ZeichnungsNummer / Drawing No. Index Blatt/Sheet
Siemens AG
Power Generation
Handhabung:
Form. ZSy. Spra.
A4
10792-980500
Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet., soweit nicht ausdrcklich zugestanden. Zuwiderhandlungen fhren zu Schadensersatz. Alle Rechte vorbehalten, insbesondere fr den Fall der Patenterteilung oder GMEintragung.
12
Restriktiv / Restricted
Mae nicht abgreifbar Not to scale
Fig. 2.18
Class: RESTRICTED
Power Generation
Siemens AG
MA &MDC 1 Coupling 2 Turbine Shaft
E Series
Steam Turbines Description
10
Description of Components Main Components
E Turbine / Principal Overview
5 E Turbine Section / Outer Casing 6 E Turbine Section / Inner Casing with Blading, Drum Stages 7 E Turbine Section / Blading, LP Stages 8 E Turbine Section / Steam Exhaust End
9 E Turbine Section / Rear Bearing Pedestal 10 E Turbine Section / Journal Bearing
1.1.4-11110-01401/1
3 E Turbine Section / Front Bearing Pedestal 4 Combined Journal and Thrust Bearing
3.1
1104E
Class: RESTRICTED
Power Generation
Siemens AG
MA &MDC
Steam Turbines Description Description of Components Arrangement Drawing
1.1.4-11130-00010/1
Arrangement E Turbine / Principal Illustration
3.2
1204E
Description of Components E Turbine Section / Fixed Points
Design of the supports for the turbine on the foundation has to allow for the movement of the turbine during thermal cycling. Constrained thermal expansion would cause over stressing of the components. The method of attachment of the turbine components is also critical to the magnitude of the differential axial expansion between the rotor and turbine casings. The following components form the fixed points for the turbine: the bearing pedestals of the steam turbine the front support brackets of the steam turbine the combined journal and thrust bearing in the front bearing pedestal of the steam turbine
centerline level. The exhaust end of the steam turbine is supported by multi-ball bearings thereby allowing movement. The axial position of the turbine casing is fixed at the front casing support (3). Thermal axial expansion of this casing originates from this fixed point. The central location of the turbine casing transverse to the turbine centerline is provided by two casing guides (7; 8)
Rotor Expansion
The combined journal and thrust bearing (2) is housed in the front bearing pedestal of the steam turbine. The rotor expands from this bearing towards the exhaust casing.
Differential Expansion
The differential expansion between the rotor and casing results from the difference between the expansion originating from the bearing pedestal in front of the steam turbine and that originating from the combined thrust and journal bearing. The greatest differential expansion of the steam turbine thus occurs at the end farthest from the combined thrust and journal bearing.
Casing Expansion
The front bearing pedestal (1) is anchored to the foundation by means of anchor bolts and is fixed in position. The rear bearing pedestal is integrated in the exhaust casing (5). The inlet end of the steam turbine rests with its lateral support brackets on the front bearing pedestal at the turbine
5 4
1 2 3 7 8 6
Fig.1 Fixed Points of the turbine
Class: RESTRICTED
1 2 3 4
Front bearing pedestal Combined journal and thrust bearing (Fixed point for the rotor) Fixed point for turbine casing Steam turbine
5 6 7 8
Exhaust casing Base plate Casing guide Casing guide
Siemens AG
Power Generation
MAB/MAC &MDC
1.1.4-11140-00016/1
0105E
Fig. 3.3
Description of Components E Turbine Section / Valve Arrangement
General Arrangement
The steam turbine (1) has two main stop and control valves (2) in combination and one induction steam and control valve (3).
induction steam (5) to the LP blading. As a result of the short length of the interconnecting pipework, the volume of steam trapped between the control valves and the steam turbine is small which gives excellent trip reliability of the turbine generator unit.
Steam Flow
Main steam (4) is admitted through steam lines, first passing the stop valves and then the control valves. The control valves are flanged to the bottom half of the turbine casing. Main steam first flows trough the HP drum blading and then through the LP drum blading. The induction steam stop and control valve (3) admit
Valve Actuation
Each stop valve has a dedicated hydraulic stop valve actuator and all control control valves a hydraulic control valve actuator. The actuators are mounted in an easy configuration above floor level being such easily accessible and easy to operate.
5 4 1
2
Valve Arrangement (Top View)
Class: RESTRICTED
1 Steam Turbine 2 Main steam stop and control valve 3 Induction steam and control valve
4 Main Steam Admission 5 Induction steam admission
Siemens AG
Power Generation
MAA/MAC &MDC
1.1.4-20140-00001/1
1204E
Fig. 3.4a
Class: RESTRICTED
Power Generation
Siemens AG
2
Valve Arrangement (Side View)
MAA/MAC &MDC
Description of Components E Turbine Section / Valve Arrangement
1.1.4-20140-00001/2
Fig. 3.4b 3.4b
1204E
Description of Components E Turbine Section / Casing
Construction and Function

The casing is split horizontally and is of double-shell construction. An inner casing (4.5), a stationary blade carrier (6) and two stationary blade rings (7) are supported in the casing. Steam enters the inner casing through the admission pipe units (8). After exiting the inner casing it flows through the LP blading together with induction steam. The provision of an inner casing confines the high-temperature and high-pressure steam inlet conditions to the admission section of the casing, while the joint flange of the outer casing is subjected only to the lower pressure and temperature effective at the exhaust from the inner casing. This means that the joint flange can be kept small and material concentrations in the area of the flange reduced to a minimum, thus avoiding difficulties arising from deformation of a casing with flange joint due to nonuniform temperatures rises, e.g. on startup and shutdown. The joint of the inner casing is relieved by the pressure on the outer casing so that this joint only has to be sealed against the resulting differential pressure.
the rotor. The steam admission connections are designed to avoid constraining thermal expansion in any way. The inner casing is fixed to the outer casing in the horizontal and vertical plane
Support of the Inner Casing in the Outer Casing

In the horizontal plane the four support brackets of the top half of the inner casing (4) rest on plates (11), which are supported by the joint surface on the bottom half of the outer casing (3). The inner casing can expand freely in all directions in the horizontal plane at the points of support. Thermal expansion in the vertical direction originates from the point of support at the joint. This ensures concentricity of the inner casing relative to the rotor in this plane. The support brackets provided on the bottom half of the inner casing (5) project into the recesses in the bottom half of the outer casing (3) with clearance on all sides. Located on top of each support bracket is a spacer disk (12), whose upper surface has a clearance S to the face of the top half of the outer casing (2). This clearance thus determines the lift of the inner casing.
Admission Pipe Units

The L-ring seals (10) form the connection of the admission pipe units to the inner casing (5). One leg of the L-ring (10) engages behind the collar of the threaded ring (9) in the admission pipe unit (8), while the other fits into the annular groove in the inner casing. The treaded ring (9) is fitted in such a way that the short leg of the L-ring can slide freely between the collar of the threaded ring and the admission pipe unit. The steam pressure prevailling on the inside forces the sealing ring against the face of the admission pipe unit. The tolerances of the annular groove in the inner casing are dimensioned to allow the long leg of the L-ring seal (10) to slide. The L-rings are flexibly expanded by the pressure on the inside and their outer areas forces against the annular grooves to provide the desired sealing effect. Sealing in case of steam extraction is also effected by L-rings. While providing a tight seal, this arrangement permits the inner casing to move freely in all directions
Axial Fixture and Alignment of the Inner Casing

The inner casing is located axially by the shims (13) arranged on both sides of the support brackets of the bottom half of the inner casing (5). Thermal expansion in the axial direction originates from these points. Radial expansion is not prevented by these keys (13) since they are free to slide in the recesses of the bottom half of the outer casing. In the vertical plane there are 3 centering guides, two in the casing lower section and one in the casing upper section. The guides, which consist of an eccentric bolt (22) and a sliding piece (23) fitted in the outer casing, slide within the axial grooves of the inner casing. This arrangement allows displacement of the inner casing while the turbine is closed to ansure optimum alignment of the inner casing to the rotor. Relative expansion between inner and outer casings, resulting from temperature differences, are radially and axially compensated by these sliding blocks guided in the slots of the inner casing.
Attachment of the Inner Casing

Due to the different temperatures of the inner casing relative to the outer casing, the inner casing is attached to the outer casing in such a manner as to be free to expand axially from a fixed point and radially in all directions while maintaining the concentricity of the inner casing relative to
Class: RESTRICTED
Axial Alignment of the Stationary Blade Carrier and Stationary Blade Rings
The stationary blade carrier and the stationary blade rings are aligned in a similar manner to the outer casing.
Siemens AG
Power Generation
MAB/MAC &MDC
1.1.4-20120-00006/1
1204E
Fig. 3.6
7 26
U U
Z 25
Fig. 1 E-Turbine Section, Longitudinal Section
1 2 3 4 5
Turbine rotor Top half outer casing Bottom half of outer casing Top half of inner casing Bottom half of inner casing
6 7 25 26
Stationary blade carrier Stationary blade ring Base plate Exhaust casing
Class: RESTRICTED
Siemens AG
Power Generation
MAB/MAC &MDC
1.1.4-20120-00006/2
1204E
Fig. 3.7
Class: RESTRICTED
2 1
Power Generation
Turbine rotor
Siemens AG
Top half outer casing
Fig. 2 Steam Admission
MAB/MAC &MDC
Admission pipe
1.1.4-20120-00006/3
Fig. 3.8
1204E
9 5 8
10
Fig. 3 L-Ring Seal Link
5 8
Bottom half inner casing Admission pipe unit
9 10
Threaded ring L-ring Seal
Fig. 4 View of the joint surface for the bottom half of the outer casing with inner casing, stationary blade carrier and stationary blade rings
3 5
Class: RESTRICTED
Bottom half of outer casing Bottom half of inner casing
6 7
Stationary blade carrier Stationary blade ring
Siemens AG
Power Generation
MAB/MAC &MDC
1.1.4-20120-00006/4
1204E
Fig. 3.9
Class: RESTRICTED
11
12
Power Generation
13
Base Plate
Base Plate
12
Siemens AG
M MM W M 11 12
Fig. 5 Support and Fixation of Inner Casing in the Horizontal Plane 13
MAB/MAC &MDC
Key
NN
1.1.4-20120-00006/5
Fig. 3.10
1204E
3.10a
Class: RESTRICTED
15 14 Plate
Power Generation
Spacer bolt
Siemens AG
16
14 15
Washer
G1
G1
GG
G1G1
Fig. 6 Support of Stationary Blade Carrier in the Horizontal Plane
MAB/MAC &MDC
16
1.1.4-20120-00006/6
Fig. 3.11
1204E
Class: RESTRICTED
17
18 Plate
Power Generation
Spacer bolt
22 Centering bolt
Siemens AG
22
19 F
19
23
Shim
FF
F1F1
Washer
F1
F1 F
Fig. 7 Support of Stationary Blade Rings in the Horizontal Plane
Fig. 8 Inner Casing Centering Guide
MAB/MAC &MDC
17 18
23
1.1.4-20120-00006/7
Fig. 3.12
1204E
3.12a
Class: RESTRICTED
24 Key
Power Generation
Siemens AG
U1 24 U U1U1 U1
Fig. 9 Casing Guide of the Stationary Blade Carrier and Stationary Blade Ring
MAB/MAC &MDC
1.1.4-20120-00006/8
Fig. 3.13
1204E
Description of Components E Turbine Section / Casing Supports and Guides
Casing Support
The turbine casing is supported on the support brackets and multi-ball bearing supports such as to make allowance for thermal expansion and contraction. It is essential for the casing to retain concentric alignment with the rotor, which is supported independently. The outer casing (2) is supported with its two front support brackets on the bearing pedestal (1) at the turbine centerline level. At the exhaust end the turbine casing is supported on the foundation by brackets welded to the exhaust casing, multi-ball bearing supports and base plates. This arrangement determines the height of the casing. For allowing thermal expansion in the horizontal plane, the support brackets can glide on the sliding pieces (6) and the brackets of the exhaust casing can glide on the multi-ball bearing supports (13). To prevent lifting of the outer casing (2), bows (4) on the bearing pedestal hold down projections
of the support brackets. When the turbine is being erected, the clearance "s" is established between the spacer (5) and the outer casing support bracket projections and likewise on the exhaust end between the nuts and the spacers of the anchor bolts.
Guides
The central location of the outer casing at right angles to the turbine centerline is provided by guides shown in section B-B and view Z. These guides allow the outer casing to expand freely in an axial direction.
Fixed Points
The fixed point of the outer casing (2) is located at the front support bracket at the turbine centerline level and is formed by the fitted keys (9,10). Axial expansion of the outer casing (2) originates from this point.
3 X 2
1 Y
Fig.1 Supports and Guide of the E Turbine casing
1 2
Front bearing pedestal of the E turbine Outer casing
Exhaust casing
Class: RESTRICTED
Siemens AG
Power Generation
MAB/MAC &MDC
1.1.4-20123-00005/1
1005E
Fig. 3.14
Class: RESTRICTED
Bow
Spacer
Power Generation
Sliding piece
Siemens AG
AA 6 5 4 7 C S BB 8 A A X 9 B B C 6 7 CC
Key
Key
Plate
Fig.2 Detail X: Supports and Guide at the Front Bearing Pedestal
MAB/MAC &MDC
1.1.4-20123-00005/2
Fig. 3.15
1005E
65-E_312a_vord.Geh.auflage_Kazeroon
. ppt 05 07 Siemens AG Power Generation (PG)
Fig. 3.15a 3.12a
ST Casing Support and axial Fixing at Combined Bearing

DT Gehuseauflage und axiale Fixierung am Kombinierten Lager
Z H G H
HH
17
15
16
Fig.3 Detail Z: Supports and Guide at the Rear End of the Casing
15 Key 16 Sliding piece
17 Plate
Y 19 3
13 18
Fig.4 Detail Y: Supports and Guide at the Rear End of the Casing
Class: RESTRICTED
3 Exhaust casing 13 Multiball bearing
18 Anchor bolt 19 Spacer
Siemens AG
Power Generation
MAB/MAC &MDC
1.1.4-20123-00005/3
1005E
Fig. 3.16
65-E_313a_hintere.Geh.auflage_Kazeroon
. ppt 05 07 Siemens AG Power Generation (PG)
3.16a Fig. 3.13a
ST Casing Support at Exhaust End

DT Gehuseauflage, hinten
3.16b
Description of Components E Turbine Section / Shaft Seal
Function
The E turbine section is fitted with two outer shaft seals (X,Z). The function of the outer shaft seals is to seal the interior of the turbine casing and the oil section on the exhaust side against the atmosphere at the shaft bushings. The inner seal separates the pressurized chamber of reheated steam from that of LP-steam. Sealing between shaft and casing takes place via axially passed non-contacting seals. In the range of smaller differential expansions near to the combined thrust and journal bearing grooved labyrinth seals are implemented with seals strips in the seal rings mounted in the casing (see Fig.2). The seal strips are mounted on spring-backed rings. The pressure differences in the seal chamber in each ring lead to a defined axial positioning of the ring. In the range of larger differential expansions at the exhaust side, the seal rings are implemented as straight seals with the seal strips located directly opposite each other.
The seal strips are caulked into the shaft (1) and the shaft seal casing (8).
Gap Sealing
The pressure gradient across the seals is realized by conversion of pressure energy into velocity (kinetic energy), which is then dissipated by turbulence as the steam passes through the numerous compartments.
Steam Spaces
Steam spaces are provided within the outer shaft seals. The seal steam header is connected to space S. The small amounts of leakage steam which pass the seals to space T are conducted from this space into the seal-steam condenser. The space A containing air at atmospheric pressure separates the steam from the oil section of the exhaust end.
X
Fig.1 Longitudinal Section
Class: RESTRICTED
Siemens AG
Power Generation
MAB/MAC/MAW &MDC
1.1.4-20125-00007/1
1104E
Fig. 3.17
Class: RESTRICTED
2 Shaft Casing
Power Generation
Siemens AG
T S U X
4 Seal strip Caulked material 3 Fig.2 Shaft Seal (Detail X), Principal Drawing
MAB/MAC/MAW &MDC
U 3 4
1.1.4-20125-00007/2
Fig. 3.18
1104E
Class: RESTRICTED
8 Shaft
Power Generation
Siemens AG
Shaft seal casing
Casing / Rear Bearing Pedestal
T Z A
10 9 Seal strip Caulked material
Y 2
Fig.3 Shaft Seal (Detail Z)
MAB/MAC/MAW &MDC
Y 10 9 10 9
1.1.4-20125-00007/3
Fig. 3.19
1104E
3.19a

SST-3000 series
Description of Components Shop Assembly Procedure

IL Turbine (5.0 / 6.3 / 6.9 / 8.0 / 10 / 12.5 m2)
Shop Assembly Procedure

Step 1 IP and LP bottom halves are placed vertical and then bolted and pinned together.
For information only
Step 2
Copyright (C) Siemens AG 2005 - All Rights Reserved
IP and LP top halves are placed individually on the bottom halves in the vertical position. The casing joint bolts are tightened cold. Die Oberteile werden miteinander verstiftet und verschraubt. The top halves are pinned and bolted together. The axial casing joint is then pinned. The casing joint is opened and the casing halves are separated while still vertical.
Step 3
The two outer casing bottom halves are set down horizontally in the assembly stand.
Class: UNRESTRICTED
Siemens AG
Power Generation
1.6.4-20712-00001/1
3.20a
0902E

SST-3000 series

IL Turbine (5.0 / 6.3 / 6.9 / 8.0 / 10 / 12.5 m2)
Step 4
The inner casing and the shaft gland are set down in the casing bottom halves.
Step 5
Installation of the stationary blade carrier bottom half.
Step 5a
Installation of the stationary blade ring bottom halves
Class: UNRESTRICTED
Siemens AG
Power Generation
1.6.4-20712-00001/2
3.20b
0902E

SST-3000 series

IL Turbine (5.0 / 6.3 / 6.9 / 8.0 / 10 / 12.5 m2)
Step 6
The alignment shaft is set down on auxiliary bearings. Equipment for radial measurements is connected.
Step 7
The shaft gland top sections, inner casing top halves, stationary blade ring top half and the bearing pedestal top section are set up. The inner casing studs are heated.
Step 8
The outer casing top halves are placed in position. Measurements are performed with the alignment shaft. The casing joint studs are tightened cold to provide a tight joint.
Class: UNRESTRICTED
Siemens AG
Power Generation
1.6.4-20712-00001/3
3.20c
0902E

SST-3000 series

IL Turbine (5.0 / 6.3 / 6.9 / 8.0 / 10 / 12.5 m2)
Step 9
The outer casing top half is removed. The internals are displaced in line with alignment shaft measurements. The outer casing top half is again installed and alignment shaft measurements are performed. All top sections are removed.
Step 10
The original rotor is installed with the shaft seal casing and bearing shell in place. All axial and radial clearances are measured.
Step 11
The inner and outer top halves are re-installed. The internals are ready for operation.
Class: UNRESTRICTED
Siemens AG
Power Generation
1.6.4-20712-00001/4
3.20d
0902E

SST-3000 series

IL Turbine (5.0 / 6.3 / 6.9 / 8.0 / 10 / 12.5 m2)
Step 12
The shaft seal casing is aligned. The bearing pedestal is completed. A radial clearance check is performed.
Step 13
The bearing cover is placed in position. The outer casing is removed and the bearing cover is installed. The outer casing is then assembled. Installation of the hydraulic motor and all connections is completed.
Class: UNRESTRICTED
Siemens AG
Power Generation
1.6.4-20712-00001/5
3.20e
0902E
3.21a
3.21b
Description of Components E Turbine Section / Blading
Drum Stages
The drum stages mounted in the inner casing or stationary blade carrier and in the shaft are reaction stages with around 50 % reaction. The blades comprise the blade root, an integral shroud
(3) and airfoil (5). The stationary blades have L-roots (1) and the moving blades inverted T-roots (2). Stationary and rotating blades are inserted into matching slots in the inner casing or stationary blade carrier and shaft respectively and are caulked in place with caulking material (4).
2 4
1 L-root 2 T-root 5 Airfoil * shows a typical blade arrangement The insertion slots for the rotating blades are closed by means of a locking blade held in position by taper pins or set screws. After assembling the complete blade ring the integral shrouds form a continuous shroud band which is finish machined to provide the labyrinth seal geometry. 3 Integral shroud 4 Caulking material
Fig. 1 Arrangement of stationary and moving blades in the drum stages*
LP Stages
The LP blading comprises three reaction stages. The stationary and rotating blades in these stages have tapered and twisted profiles to account for the considerable difference in circumferential speed at the hub and tip. The blades of the first row of LP stationary blades are designed with L-root and an integral shroud as in the drum stages. The split stationary blade rings are manufactured by welding together the inner rings (7), blades (8) and outer
rings (9) into half rings which are then attached to the inner casing. After assembly of the complete ring the inner rings form a continuous shroud band. Depending on the risk of water droplet erosion in the last-stage rotating blades, the hollow last-stage stationary blades (10) are provided with: (a) drain slots, which allow extraction of the condensate film forming on the stationary blade airfoils in the condenser, or (b): heating. In the latter case, the condensate film forming on the stationary blade airfoils is evaporated, thus preventing the formation of large water droplets. The blades of the first row of LP rotating blades are designed with inverted T-root (11) and an integral shroud (12) as in the drum stages. The last two rows of rotating blades are designed with fir-tree roots (13) which are inserted in axial slots in the turbine shaft and secured by caulking pieces.
Class: RESTRICTED
Siemens AG
Power Generation
MAA / MAC &MDC
1.1.4-20130-00008/1
1004E
3.23
Description of Components E Turbine Section / Blading
They are secured against axial movement by retaining strip segments. The end segments are spot welded at the joint. The rotating blades of the both last rows have also integral shrouds. A defined clearance exists between the
shrouds which closes when the shaft rotates at a specific speed. Improved damping behavior of the blade ring is the result. Blade tip losses are minimized using a seal geometry as described under the section "Reducing tip clearances".
12 9 12 9 12 10
8
11
13
13
Fig. 2 LP stages, arrangement of stationary and moving blades*
7 Inner ring 8 Airfoil 9 Outer ring 10 Last stationary blade row * shows a typical blade arrangement
11 T-root 12 Integral shrouds 13 Fir-tree roots
Reducing tip clearances

To reduce blade tip losses, sealing geometries are used which cause optimum turbulence in the leakage flow in the spaces between the individual sealing elements. The sealing elements consist of machined tips and caulked seal strips
Class: RESTRICTED
in the stationary and rotating components. Should faulted operating conditions cause rubbing, the abradable seal strips wear down without causing any appreciable heatup. They can then be easily replaced at a later date to restore the required clearances.
Siemens AG
Power Generation
MAA / MAC &MDC
1.1.4-20130-00008/2
1004E
3.24
65_325b.1_Schaufelvorspannung Trommelstufen. ppt 12 07
Pre-twist during blade assembly due to rhombic base area Elastically pre-stressed blades Blade ring with excellent damping characteristics Careful control of blade pre-twist during assembly
Shroud
Pre-Stress
Root Assembly
Fig. 3.25b_1
Elastisch vorgespannter Schaufelverbund der Trommelbeschaufelung
Elastically Pre-Stressed Blade Ring of Drum Blading
s
Castellated labyrinth seal Kronenartige Labyrinthdichtung
65_325c.4_Trommelbeschaufelung mit Kronendichtung .ppt 12 07
Integrated shrouds Integrierte Dichtbnder
Cylindrical blade Zylindrische Schaufel
Twisted blade Verwundene Schaufel
Fig. 3.25c_4
Drum Blading with Twisted Blades and Castellated Shrouds

Trommelbeschaufelung mit verwundenen Schaufeln und Kronendeckband
65_328.10_Einbau ND-Schaufeln 07 07 Siemens AG Power Generation (PG)
Standard stages Normstufen
Twisted drum stages verdrehte Trommelstufen
Standard stages: For every LP exhaust area (5 / 6.3 / 6.9 / 8 / 10 /12.5 / 20 / 30 m2) the same finally designed design is used. The first LP stages are project specific seleted. Normstufen: Fr jede ND-Austrittsgre (5 / 6.3 / 6.9 / 8 / 10 /12.5 / 20 / 30 m2) wird das gleiche fertig konstruierte Design verwendet. Die ersten ND-Stufen werden projektspezifisch ausgewhlt.
LP Turbine, Moving Blades Assembling Fig. 3.28_10

ND-Turbine, Einbau der Laufschaufeln
EN+DE
s
Mapna22: with shroud!
65_328.32_Schaufeln d. letzten ND Stufe,5870,5871_6R0
Drainage slots Wasserabsaugeschlitze = OPTION
Leading edge Eintrittskante
Trailing edge Austrittskante
Trailing edge Austrittskante Leading edge Eintrittskante
Rotating blade Laufschaufel
Stationary blade Leitschaufel
Fig. 3.28_32
Schaufeln einer letzten ND Stufe
Blades of a final LP Stage
Guide blade ring Le-0 Leitschaufelring Le-0 EN+DE
Description of Components Turbine Bearings

Design
Bearing Housings
The bearing housings or pedestals consist of cast upper and lower halves bolted together at the horizontal joint. The pedestals are fixed directly to the foundation and are separate from the turbine casing. In addition to supporting the turbine rotor on the bearings, the pedestals serve to support and guide the HP turbine casing. Anchor bolts and cast ribs, underneath the pedestal baseplates, transmit any loads which can arise, for example from friction at casing supports or from earthquakes or piping forces, directly to the foundation. Bearing forces acting upwards, which can occur through extreme unbalance, are transmitted from the bearing shell to the pedestal cover and then via directly adjacent anchor bolts to the foundation. Horizontal forces, transverse or axial, are transmitted via the bearing shell to the pedestal via the trunnions on the bearing shell and fitted blocks. To avoid oil leakage, oil baffles with multiple seal strips seal the shaft penetrations through the bearing housings. Oil vapour exhausters maintain a constant negative pressure in the bearing housings, increasing the effectiveness of the seals.
seats, the bearing located in the axial exhaust is aligned by fine adjustment to fitting pieces at the sides and top. This allows self-alignment of the bearings to accommodate rotor deflection.
Main Oil Pump

The main oil pump system supplies the bearings with oil.
Shaft Lifting Devices

Lifting devices are provided at each pedestal to allow rotor coupling and shaft alignment. These devices are retracted and secured in place during turbine operation, so as to be quickly available for lifting rotors when bearing checks are to be performed.
Centre Guides
The turbine is provided with a front and rear centre guide located below the longitudinal axis to maintain horizontal axial alignment at the turbine. For the E turbine front end, the centre guide is cast integral with the pedestal and engages with a mating recess in the turbine casing. For the rear of the E turbine, the centre guide is bolted to the exhaust casing and engages with a baseplate fixed to the foundation. After alignment, the position is fixed using fitted keys. The centre guide permits free movement of the turbine casing due to thermal expansion in the vertical and axial directions.
Bearings
The bearings are oil lubricated plain bearings with the oil feed from one side. In order to provide stable running behaviour for the light rotor in the E turbine, the E turbine bearings are designed as narrow journal bearings. Modified elliptical bearings are used for the rear bearing of the E turbine, as these exhibit good system damping while requiring less lubricant and having low friction losses. The thrust bearing is located between the generator and the E turbine and is integral with the journal bearing. To avoid metal-to-metal contact in the bearing at start up and at low running speeds, and to reduce the start up torque, the rotors are lifted by introducing high-pressure oil into the area between the bottom of the journal and the bearing. The front bearing of the E turbine is mounted on spherical
Casing Fixed Points

The pedestal containing the combined journal and thrust bearing is the fixed anchor point for the shaft line and casing so that both the shaft line and the turbine casing expand away from this point. The turbine supports at the pedestal are provided with integral downward facing trunnions, which engage with mating recesses in the pedestal to provide axial location between the turbine and pedestal, whilst allowing lateral movement caused by expansion. Slide plates with dry lubricated facings are fitted to minimize the effect on the centre guide of friction forces resulting from lateral movement.
Class: RESTRICTED
Siemens AG
Power Generation
MAD & MDC
1.1.4-30200-00005/1
1104E
3.33
3.33a
3.33b
Description of Components E Turbine Section / Front Bearing Pedestal
Arrangement
The front bearing pedestal is located between the generator and the turbine. Its function is to support the turbine casing and bear the turbine rotor. The bearing pedestal houses the following components: Combined journal and thrust bearing Bearing pedestal and shaft vibration pick-up Speed measurement Shaft postion measurement Temperature measurement (radial and axial) Key phaser
Connection of Bearing Pedestal and Foundation

The bearing pedestal is aligned on the foundation by means of hexagon screws being screwed into the bearing pedestal. On completion of alignment, the space beneath the bearing pedestal is filled with special non-shrinking grout. The bearing pedestal is anchored to the foundation by means of anchor bolts (10). The defined position of the bearing pedestal on the foundation is established by projections in the bearing pedestal base engaging in recesses in the foundation.
7 5
A
Fig.1 Longitudinal Section
1 2 3 4
Bearing pedestal - upper section Bearing pedestal - lower section Combined journal and thrust bearing Rotor of generator
5 6 7 8
Rotor of E-turbine Bearing seal ring Bearing seal ring Coupling
Class: RESTRICTED
Siemens AG
Power Generation
MAD &MDC
1.1.4-30585-00001/1
1104E
3.34
Description of Components E Turbine Section / Front Bearing Pedestal
AA
BB
1 10 B 2
B
Fig.2 Cross Section of Thrust and Journal Bearing
1
Bearing pedestal - upper section Bearing pedestal - lower section
9 10
Bearing pedestal and shaft vibration pick-up Anchor bolt
Class: RESTRICTED
Siemens AG
Power Generation
MAD &MDC
1.1.4-30585-00001/2
1104E
3.35
65_336.E.a-b_Lagergeh.f.komb.Lager, E Kazeroon . ppt 05 07
Fig. 3.36a_E
Bearing Pedestal for combined Bearing

Lagergehuse fr Kombiniertes Lager
65_336.E.a-b_Komb. Lager mit Keilen arretiert E yazd. ppt 04 06
Fig. 3.36b_E
Combined Bearing with Keys

Kombiniertes Lager mit Keilen arretiert
Description of Components E Turbine Section / Rear Bearing Pedestal, Integrated
Arrangement
The bearing pedestal is situated in the exhaust casing of the steam turbine. Its function is to bear the turbine rotor and serve as a mount for the shaft seal. The bearing pedestal is easily accessible through the opening in the exhaust casing.
Construction
The rear bearing pedestal consists of a steel ring with an integral bearing seal ring and an end cover. The bearing pedestal is aligned with the turbine casing and is pinned and bolted to the exhaust casing. This manner
of mounting transfers all bearing loads to a support ring which is connected with the exhaust casing via struts. The loads originating from the exhaust casing are transmitted to the foundation via supports. The journal bearing is situated in the oil space of the bearing pedestal. It transmits the weight of the rotor to the bearing pedestal. At the turbine end the oil space is sealed from the outside by the bearing seal ring, and at the condenser end by a cover. To prevent leaks within the steam space the lines are protected by guard pipes
6
Fig.1 Longitudinal Section through the Integrated Bearing Pedestal
1 2 3
Turbine rotor Shaft seal Bearing pedestal
4 5 6
Journal bearing Cover Exhaust Casing
Class: RESTRICTED
Siemens AG
Power Generation
MAD11 HD001 &MDC
1.1.4-30590-00004/1
1104E
3.38
Description of Components E Turbine Section / Rear Bearing Pedestal, Integrated
9 8 3 4
10
11 12
Fig.2 Cross Section through the Journal Bearing
3 4 7 8
Bearing pedestal Journal bearing Jacking oil Oil vapor extraction
9 10 11 12
Seal steam Bearing oil Oil drain Leakoff system
Class: RESTRICTED
Siemens AG
Power Generation
MAD11 HD001 &MDC
1.1.4-30590-00004/2
1104E
3.39
3.39a
65_347a.2 Keile und Gleitstcke E yazd. ppt 04 06
Fig. 3.47a.2
Key and Sliding Pices for Alignment, Fixing and Support of Bearings and Casings Keile und Gleitstcke zum Ausrichten, Fixieren und als Auflage von Lagern und Gehusen
Description of Components Combined Journal and Thrust Bearing
Function
The function of the combined journal and thrust bearing is to support the turbine rotor and carry the residual axial thrust of the combined turbine rotor system which is not compensated for by the balance piston. The magnitude and direction of the axial thrust to be carried by the bearing depends on the load conditions of the turbine. With the exception of thermal expansion, the bearing maintains desired axial running clearances for the combined turbine rotor system.
Construction and Mode of Operation

The combined journal and thrust bearing consists of an upper and lower bearing shell (2; 9) with integrated oil collection vessels, axially split journal bearing liner (5), thrust pads (4), spherical block (11), spherical seat (13) and keys (3; 8). The upper and lower halves of the bearing shell are fixed
in position by taper pins and bolted together. The bearing liner (5) is provided with a babbitt face. The thrust pads being positioned in the annular grooves of the bearing body are tiltable due to cylindrical pins (20) and are flexibly supported by spring elements (18) (section F-F). The running faces of the pads are babbitted. They support on the turbine rotor ring faces. The design of the bearing with spherical piece and seat allows the adaptation of the radial and axial bearing faces to the rotor deflection curve when installing The bearing shells are located laterally by keys (8). Vertically acting forces are transferred to the foundation via the support and the sole plate of the bearing pedestal. Forces acting upwards which may occur in case of extreme unbalances, are transferred to the bearing pedestal upper part via keys (3) and passed to the foundation via anchor bolts arranged beside.
AA Z C B 1 2 4 5 6 Y 3
BB A D
D 8 a1 a2
9 C 11 10 13 B
Fig. 1 Longitudinal and Cross Section of the Combined Journal and Thrust Bearing
Class: RESTRICTED
1 2 3 4 5
Bearing pedestal, upper part Upper bearing shell Key Thrust pad Bearing liner
6 7 8 9 10
Turbine shaft Bearing pedestal, lower part Key Lower bearing shell Shim
11 12 13 a1, a2
Spherical block Shim Spherical seat Jacking oil
Siemens AG
Power Generation
MAD12 &MDC
1.1.4-30630-00003/1
1101E
3.48
EE Z GG 16
DD 17
G
7 Bearing pedestal 9 Lower bearing shell
9
14 Key 15 Key
14 15
16 Thermocouple 17 Thermocouple circumferential ducts in the bearing upper section. Part of the oil leaves these distributors via bores in the bearing sleeve, entering the oil pockets of the journal bearing. Via recesses in the bearing body, the larger part of the oil is directly supplied to annular ducts, mixing with the oil leaking from the journal bearing. It will then flow to the thrust bearing areas. Having passed the thrust bearing, the oil passes the collecting boxes being cast on at both sides and sealed against the shaft and is routed to the bearing pedestal lower section.
Fig. 2 Details Z, G, E and D
Temperature Measurement
Metal temperature just below the babbitt lining in the upper and lower part of the bearing sleeve (section D-D) and in two axial thrust pads each (sections E-E) is monitored by thermocouples (16;17).
Oil Supply
The bearing exhibits two oil distributors which are directly supplied by the one-sided lubrication oil flow (a1 or a2) or
FF CC 2 2 4 19 18 E 4
20
Class: RESTRICTED
9
Fig. 3 Details C and F 2 Upper bearing shell 4 Thrust pad 9 Lower bearing shell 18 Backing ring 19 Key 20 Dowel pin
Siemens AG
Power Generation
MAD12 &MDC
1.1.4-30630-00003/2
1101E
3.49
Jacking Oil
Passages are located at the two pits (detail Y) in the lower bearing shell through which high pressure jacking oil a (section B-B) is supplied under the journal to prevent dry friction when the turbine rotor is at turning gear operation and to reduce the breakaway torque before startup of the turning
gear. For this, high pressure jacking oil is supplied via borses and threaded pieces to two packets located at the bottom center of the bearing. Sealing rings (21) located between the bearing liner (5) and the lower bearing shell prevent any oil from penetrating.
21
Fig. 4 Detail Y
5 Bearing liner 21 Sealing ring
Class: RESTRICTED
Siemens AG
Power Generation
MAD12 &MDC
1.1.4-30630-00003/3
1101E
3.50
65_355_Axiallager-Prinzip EN+DE_7R08.j.0209
Combined journal and thrust bearing Kombiniertes Trag- und Axiallager
Shaft / Welle
A
Bearing shell Lagerschale
A Thrust (= Axial) pad Lagerstein, Axialklotz
Thrust Bearing, Working Principle Fig. 3.55_1

Axiallager, Grundprinzip
EN+DE
65_356e_Siemens-Klotzlager Yazd . ppt 03 06
Siemens Axial Bearing Fig. 3.56e

Siemens-Axiallager

HE Series, E Series
Description of Components Journal Bearing

E Turbine
Construction
The function of the journal bearing is to support the turbine rotor. Essentially, the journal bearing consists of the bearing body (3), the adjustment fixtures (7), the sleeves (8), oil ducts (2) and the keys (4;11). The bearing is provided with a non-split, forged bearing body (3) and a babbitt face. Clamping of the babbitt in dovetail grooves improves the running behavior in case of insufficient oil supply. Vertical forces are transferred to the bearing pedestal (6) via lateral keys being inserted in the sleeves (8), the fixtures (7) and the keys (4). Horizontal forces are transferred to the bearing pedestal via an extension being arranged in the center and the keys (11). Axially, the bearing is held in position by means of adjustment fixtures bolted to the pedestal (6). The bearing is designed in such a way to allow the bearing shell to adapt to the shaft deflection curve. In vertical plane, keys (4) are fitted between the fixture (7) and bearing pedestal (6), while in horiziontal plane the bearing is fixed by the keys (11) between the bearing pedestal (6) and the extension of the bearing body (3).
side and flows to oil spaces that are milled into the bearing shell and are open to the rotor journal. Oil from the oil spaces machined in the babbitting is picked up by the rotor and emerges from the bearing shell from where it is collected in the splash oil duct and drained into the bearing pedestal.
Monitoring
The babbitt temperature is measured thermocouples (12) below the running face. with the
Bearing Jacking Oil System

To avoid breakaway torque and to avoid dry friction at lower speeds, for example during turning gear operation, the rotor is lifted by jacking oil. The oil is passed to the two pits at the lower bearing peak.
Insertion and Removal of Bearing Body

The rotor is lifted slightly by means of the lifting fixture but within the clearance of the shaft seals. The bearing body can then be axially removed or inserted. A simple fixture facilitates this process.
Oil Supply
Lubricating oil is admitted to the bearing shell from one
AA 3 2 B B A 6
1 4
3 4 7 8 9
5
Fig.1 Journal Bearing
Class: RESTRICTED
1 2 3 4 5
Turbine rotor Oil ducts Bearing body Key Lines for jacking oil
6 7 8 9
Bearing pedestal Adjustment fixture Sleeve Line for bearing oil
Siemens AG
Power Generation
MAD11 HD001 &MDC
1.1.4-30685-00001/1
1002E
3.57
Class: RESTRICTED
7 6 4 3
8 3
Key
Power Generation
HE Series, E Series
Bearing body
Siemens AG
Bearing pedestal 8 11 10 Key Strap Sleeve
DD 6 4 7 10
Adjustment fixture 12 Thermocouples
CC
Fig.2 Details of Journal Bearing
MAD11 HD001 &MDC
E Turbine
BB
Description of Components Journal Bearing
12 11
1.1.4-30685-00001/2
1002E
3.58
TU 10.4.1 Copyright
Klass.: OFFEN
Class.: UNRESTRICTED
e Siemens AG 1994 All Rights Reserved
SIEMENS
Radiallager Radial Bearing
1294
KWU / WM MTDKE 5031
3.58a
Bearing Alignment
=
in Accordance with
natural Bending Line of ST Shaft

0. Bearing pedestal alignment 1. Shaft alignment 2. Bearing alignment 3.59
3.59a
Description of Components Hydraulic Turning Gear

with Hydraulic Motor
Function
The function of the hydraulic turning gear is to rotate the shaft system at sufficient speed before startup and after shutdown in order to avoid non-uniform heatup or cooldown and the associated distortion of the turbine rotor.
Arrangement
The hydraulic turning gear is situated in a separate pedestal at the exciter end of the generator.
Hydraulic Turning Gear 1 Hydraulic Motor 2 Profiled shaft 3 Leakage oil pipe 4 Cover 5 Shaft flange 6 Ball bearing 7 Bearing pedestal 8 Housing 9 Holding ring 10 Overrunning Clutch 11 Bearing 16 Shaft
Mode of operation
The hydraulic motor (1) is connected to the bearing pedestal (7) via the cover (4) and the housing (8). The rotation of the hydraulic motor is transmitted via the specially profiled shaft (2) and the engaging flange (5) to the outer ring of the overrunning clutch (10). The outer ring is supported in the casing (8) by the holding ring (9) and the ball bearings (6). The inner ring of the overrunning clutch (10) is mounted directly on the end of the shaft (16). The engaging elements of the overrunning clutch are supported by a cage and are installed such that they engage during turning gear operation and create a force fit between the outer and inner ring. The entire shaft train is then driven by the hydraulic motor (1) via the profiled shaft (2), engaging flange (5), overrunning clutch (10) and output shaft (16). When the turbine is run up, the engaging elements of the clutch swing out, breaking the connection. At higher speeds,
centrifugal force causes the engaging elements, which rotate with the inner ring, to retract until no longer in contact with the outer ring, so that they cause no wear during turbine operation. The oil for the hydraulic turning gear is supplied from the jacking oil system. After startup of the hydraulic jacking oil system, the hydraulic turning gear is also switched on. Turning gear speed is governed by an adjustable throttle in the feed line to the hydraulic motor. When throttle control is used, the speed of the hydraulic turning gear increases or decreases as the torque required for turning the turbine shaft drops or rises. This permits detection of any alignment failures or rubbing. The leakage oil from the hydraulic motor (1) flows via the leakage oil pipe (3) into the collar of the cover (4) to lubricate the overrunning clutch (10). The ball bearings (6) are lubricated by the return oil.
Class: RESTRICTED
Siemens AG
Power Generation
MAK &MDC
1.1.4-32000-00011/1
1204E
3.62
Description of Components Hydraulic Turning Gear

with Hydraulic Motor
14 Jacking oil line
15 Return line
Protecting the turning gear bearings

During turbine operation the bearings for the hydraulic motor (1) and the overrunning clutch (10) must be protected against standing corrosion damage. After shutdown of the hydraulic jacking oil supply the hydraulic motor is lubricated and turned using low-pressure oil (approx. 2 bar) from the lube oil system.
hydraulic turning gear to enable the line of shafting to be rotated manually (see also Description, "Manual Turning Gear").
Lifting of Shaft
To overcome the initial breakaway torque on startup and to prevent dry friction, the bearings are relieved for a short time, i.e., the shafts are lifted slightly, by jacking oil introduced from below.
Manual Turning Gear

A manual turning gear is provided in addition to the
Class: RESTRICTED
Siemens AG
Power Generation
MAK &MDC
1.1.4-32000-00011/2
1204E
3.63

HMN, KN, HE, DN, SN, E Series
Description of Components Operating Principle of a Denison Hydraulic Motor

Type: Radial Piston Motor
Functional Description
The outstanding performance of this motor is the result of an original and patented design. The principle is to transmit the effort from the stator to the rotating shaft by means of a pressurized column of oil instead of the more common connecting rods, pistons, pads and pins. This oil column is contained a telescopic cylinder with a mechanical connection at the lips at each end which seal against the spherical surfaces of the cylinder-heads and the spherical surface of the rotating shaft. The lips retain their circular cross section when stressed by the pressure so there is no alteration in the sealing geometry. The particular selection of materials and optimisation of design has minimized both the friction and the leakage. Another advantage of this design stems from the elimination of any connecting rods, the cylinder can only expand and retract linearly so there are no transverse components of the thrust. This means no oval wear on the moving parts and no side forces on the cylinder joints. A consequence of this novel design is a significant reduction in weight and overall size compared with other motors of the same capacity.
This timing system is also of a patented design being pressure balanced and self compensating for thermal expansion.

Radial Piston Motor; Motortype MR - MRE
Timing System
The timing system is realizedby means of a rotary valve driven by the rotary valve driving shaft that it is connected to the rotating shaft. The rotary valve rotates between the rotary valve plate and the reaction ring which are fixed with the motor's housing.
Efficiency
The advantages of this type of valve coupled with a revolutionary cylinder arrangement produce a motor with extremly high values of mechanical and volumetric efficiency. The torque output is smooth even at very low speed and the motor gives a high performance starting under load.
Class: UNRESTRICTED
Arrangement Drawing of Radial Piston Motor 1 Telescopic cylinder 2 Rotating shaft 3 Cylinder-heads 4 Rotating shaft 5 Rotary valve 6 Rotary valve plate 7 Reaction ring 8 Rotary valve driving shaft a Pressurized column of oil
Siemens AG
Power Generation
1.6.4-32040-00003/1
0804E
3.64b

HMN, KN, HE Series
Description of Components Manual Turning Gear

Multi Shaft Arrangement
Function
In addition to the hydraulic turning gear, a manual turning gear is also provided for turning the shaft by hand. It is used both for manual rolloff of the turbine/generator and for turning the line of shafting through a set angle, e.g. in the event of failure of the hydraulic equipment for startup and shutdown (hydraulic motor).
Design and Function

The main components of the manual turning gear are a gear wheel (1) on the rotor, the turning mechanism, the lever (2) and the locking pin (9). The turning mechanism is mounted on the outside on one
level with the horizontal joint of the bearing pedestal so that it is always ready for operation. The lever (2) is hinged in the fork (4) via pin (7). The pawl (6), in turn, is attached to the lever via a pin (5). When the lever is operated the pawl engages the gear wheel (1) to turn the shaft. Leverage can be increased by lengthening the lever with a bar. The mechanism pivots on pin (7). When the turning gear is in use the pawl (6) is supported by the pawl support pin (8). For turbine operation the turning mechanism is disengaged and retracted and secured using locking pin (9). The coupling cover (19) provides additional protection against inadvertent engagement.
4 9
10
Manual turning gear In operation Retracted (during turbine operation)
1 Gear wheel 2 Lever 3 Split pin 4 Fork support

Class: RESTRICTED
6 Pawl 7 Pin 8 Pawl support pin 9 Locking pin 10 Coupling cover
5 Pin
Siemens AG
Power Generation
MAD &MDC
1.1.4-30690-00005/1
0302E
3.68a
65_369c_Handdrehen u. Drehzahlmess_ETurbine.ppt 04 07
Kazeroon
Amata
Fig. 3.69c
Balancing and Overspeed Test

Wuchten und berdrehzahltest
65-E_370a_E-Turb. bei der Montage . ppt 06 06
Fig. 3.70a
E-Turbine during Factory Assembly

E-Turbine whrend der Montage
Description of Components Combined Main Steam Stop and Control Valve
Function and Design

One stop and one control valve are combined in a common body. The main stop valve provides a means of isolating the turbine from the main steam line and can rapidly interrupt the supply of steam to the turbine. The control valve controls the steam flow to the turbine according to the prevailing load.
the valve is open and provides additional sealing at this point. Graphite packing rings (9) seal the valve stem (4). The stop valve is opened by the hydraulic actuator (11) and closed by spring force.
Control Valve
The one part stem (13) of the control valve with tubular valve disk slides in the bushing of the valve cover. Balancing holes in the valve disk reduce the operating force required. Also this disk is provided with a back seal getting active with fully open valve. Packing rings (15) seal the valve stem (13) in the valve cover (14). The control valve is operated by the piston of the actuator (16), i.e. the valve is opened hydraulically and closed by spring force. In the event of a disturbance in the system or on turbine trip both stop valve and control valve close rapidly.
Stop Valve
The stop valve is a single seat valve with integral pilot disk. Steam enters the valve body (1) with steam strainer (5) via the inlet connection and remains above the valve disk (3) when the stop valve is closed. A pilot disk integral with the valve stem (4) is incorporated in the valve disk to relieve the steam pressure on the valve disk and thus reduces the force required to open the valve.There is a bead on the back of the valve disk which lies against the base bushing (6) when
Legend List SSV Stop Valve 1 Valve body 2 Valve seat 3 Valve disk 4 Valve stem with pilot disk 5 Steam strainer 6 Base bushing 7 Valve cover 8 Gland bushing 9 Packing ring 10 Support 11 Stop valve actuator 12 Valve seat L1 Spindle leakoff steam STV Control Valve 13 Valve stem with valve disk 14 Valve cover 15 Packing ring 16 Control valve actuator
Class: RESTRICTED
Siemens AG
Power Generation
1.1.4-16010-00001/1
0201E
4.1
Class: RESTRICTED
Power Generation
Siemens AG
16 L1
Description of Components Combined Main Steam Stop and Control Valve
15 14 11 3 2 1 9 8 7 6 5 4 10
13
Combined Main Steam Stop and Control Valve
12
1.1.4-16010-00001/2
Fig. 4.1a
0201E
s
Schnellschluventil (SSV)
Schaltantrieb Sule Dichtungsring Kammerbuchse Ventilspindel mit Vorhubkegel 6 Deckel 7 Grundbuchse 9 Ventilkegel 10 Ventilsitz 11 Ventilgehuse 12 Dampfsieb m. Wellbandwicklung 1 2 3 4 5
65_401b.10_FD-Ventileschnitt m. Diffusor 164-16055 /90-140bar_EN+DE_7R07
Trip Actuator Schaltantrieb
Emergency Stop Valve (ESV)

1 Stop valve actuator 2 Support 3 Packing ring 4Gland bushing 5 Valve stem with pilot disc 6 Valve cover 7 Base bushing 9 Valve disk 10 Valve seat 11 Valve body 12 Steam strainer
Stop Valve Schnellschlussventil
MAM
Stellventil (STV)
21 22 23 24 25 26 27 30 Stellantrieb Sule Dichtungsring Kammerbuchse Ventilspindel mit Ventilkegel Deckel Grundbuchse Ventilsitz
4 6 7 12 5 9 10 11
Control Valve (CV)

21 22 23 24 25 26 27 30 Control valve actuator Support Packing ring Gland bushing Valve stem with valve disc Valve cover Base bushing Valve seat
Control Actuator Stellantrieb
21
22
23
24
26
27
25
30
Control Valve Stellventil
Fig. 4.1b_10
HP Turbine Valves, Section

HD-Turbinenventile, Schnitt
EN+DE
s
ST controller DT Regler
65_402.1x_EHA -Antriebe_EN+DE EHA4_j1208
For stop vale Fr Schnellschluventil
Pilot vale Pilotventil

For control vale Fr Regelventil
..AA013 Trip solenoid valves SS-Auslse-Magnetventile
Control fluid Steuerflssigkeit
160 bar
Servo vale Servoventil
..AA014 Control block at actuator Steuerblock am Antrieb
Position measurement Positionsmessung C D
CLOSE
ZU
Magnet Magnet
C = Closing (time) orifice D = Dumping orifice C = Schliezeitdrossel D = Dmpfungsdrossel
T
Cup spring part Tellerfeder Hydraulic part Hydraulikteil
Fig. 4.2a 4.2_10
Electro-Hydraulic Actuator (EHA) for ST Stop and Control Valves, Function

Elektrohydraulischer Antrieb (EHA) fr DT Schnellschlu- und Regelventile, Funktionsweise
EN+DE
I
9 7
C lo s in g tim e o r ific e S c h lie z e itd r o s s e l
6 5 _ 4 0 2 b _ E H A 3 .d s f/ 1 6 4 _ 1 6 1 1 2 -0 0 0 0 1 1 1 0 4
S ie m e n s A G
P o w e r G e n e r a tio n ( P G )
7 8 1 2 3 4 P o s itio n tr a P is to n D a m p in g c D a m p in g p G a p C u p s p r in g T r ip s o le n o S e rv o re s p F ilte r P re s s u re T a n k 5
D a m p in g o r ific e D m p fu n g s d ro s s e l
n s m itte r h a m b e r is to n s ta c k id v a lv e s . p ilo t v a lv e
P T
6 7 8 9 P T
C L O S E Z U
1 1 2 3 4 5
C o n tro l s tro k e - a c tu a to r a ) = v a lv e s tr o k e G e s a m th u b - A n tr ie b = V e n tilh u b
6 7 8 9 P T
c ) C u s h io n in g le n g th D m p fu n g s l n g e
T o ta l s tro k e - a c tu a to r b ) G e s a m th u b - A n tr ie b
W e g e m e u m fo rm e r K o lb e n D m p fu n g s ra u m D m p fu n g s k o lb e n S p a lt T e lle r fe d e r S S - A u s l s e M V S e r v o b z w . P ilo t M V F ilte r D r u c k a n s c h lu T a n k a n s c h lu
F ig . 4 .2 b
E le c tr o - h y d r a u lic A c tu a to r fo r S T S to p a n d C o n tr o l V a lv e s
E le k t r o h y d r a u lis c h e r A n tr ie b f r D T S c h n e lls c h lu - u n d R e g e lv e n tile
65_404_L+U-Ring .dsf 01 04
Leak-off steam Absaugung
Fig. 4.4
Steam Turbines, L-Ring and U-Ring Connection

Dampfturbinen, Winkelring- und U-Ringverbindung
Description of Components Steam Strainer
Function
Steam strainers are installed in the LP supply steam lines. They protect the turbine and the blading from foreign objects.
Fig.1 Steam Strainer / Arrangement 1 2 4 5 6 7

Class: RESTRICTED
Ring Strainer screen Reinforcing ring Rod Ring Casing (optional)
A I
Steam Outlet Steam Inlet
Construction
The strainer screen (2) is made of corrugated strip wound on edge on a frame. This design offers a high degree of resistance, even to particles impinging at high velocity. The frame consists of two rings (1, 6) and a number of rods (5) welded between the rings. The rods are additionally
braced by reinforcing rings (4) pinned inside them. The strainer is designed for a single direction of flow from the outside inwards. For longer strainers, the screen is made up of several parts. The end turns of the corrugated strip are then tacked to the T section intermediate rings (3).
Siemens AG
Power Generation
LBA &MDC
1.1.4-10500-00003/1
1104E
65_413a+b_Zud.sieb 11 04.pdf
4.13a
s
Absolut bearing pedestal vibration Absolute Lagergehuseschwingung
65_504.1_Schwing.Mess. an der DT STD BMAD10 + BMAD11_8R0
Relative shaft vibration Relative Wellenschwingung
Accelerometer
Beschleunigungsaunehmer
MAD11CY021 MAD11CY022
0..20 mm/s
MAD11CY041 MAD11CY042
0..400 m
Proximity probe (eddy current principle)

Wegaufnehmer (Wirbelstromprinzip)
CY CY
CY CY
45
OM 1.1 mm/s
x Sres =
y Sx + S y
2
veff
1.2 mm/s
OM
MAD11 CY021
MAD11 CY022
MAD11CY940
37.2 m
Resultant relative shaft vibration Resultierende relative Wellenschwingung

(0 - 250 m, simple peak) 130 m
11,8 mm/s
ST Protection (trip, 2oo2) DT Schutzauslsung (2v2)

Option: 2oo3
Monitoring Criterion berwachungskriterium
Fig. 5.4_01
Vibration Measurings at Steam Turbine

Schwingungsmessungen an der DT
s
U[mV] = f(, ..)
HF ~ 1...2 MHz
65_506_rel.Wellenschw.mess.WM_BMAD11, Vibro-MeterTQ402, TQ412_ EN+DE .ppt 01 07
Metal
Eddy current sensor in a resonant (oscillatory) circuit Sensitivity: 110 mV/m, depending on kind of metal and distance Wirbelstromaufnehmer im elektrischen Schwingkreis Empfindlichkeit = 110 mV/m, abhngig von Metallart und Abstand
X Y
Y(t)
X(t)
S
S(t)peak
Sres(t)
Mebereich Empfindlichkeit
2 oder 4 mm 4 mV/m oder 8 mV/m 1.25 A/m oder 2.5 A/m
MAD..CY041
MAD..CY042
Sres(t) =
90
X(t)2 + Y(t)2
[m] 0-pk, simple peak, meas.range 0..250 m [m] 0-pk, Einfachamplitude, Meber. 0..250 m 90
Option
4 mm
X
Gleichrichter Spitzenwertmessung Verstrker
WAY-MEASURING-SYSTEM SIGNAL CONDITIONER

Wegmesystem Signalaufbereiter
INPUT X
RECTIFIER
PEAK METER PEAK VECTOR S(t) = X(t)2 + Y(t)2
AMPLIFIER
Xpk
****
OM
S(t)
Verstrker
High Frequency Modulator/Demodulator

INPUT Y
IQS 451-453
37.2 m MAD..CY940
1
Gleichrichter
RECTIFIER
PEAK METER
AMPLIFIER
Ypk
TQ402
OK SYSTEM: - INPUT >MIN & <MAX SYSTEM OK - POWER
TQ412
Smax VIBRATION PROCESSOR UVV 697
Relative Shaft Vibration Measuring System Fig. 5.6

Mesystem fr Relative Wellenschwingung
65_515_Verwendungs-Abkrzungen .ppt 01 07
Fig. 5.15
Measuring Point List (MEL), Abbreviations of Column Usage

Mestellenliste (MEL), Abkrzungen fr den Verwendungszweck
6.1
6.2
OM Screen: ST Bearing Vibration / Temperature
Siemens AG Power Generation
LP windage can lead to overheating of blading and casing. In low-pressure turbines LP windage can be traced back to insufficient volumetric flow in the blading in certain operating modes, and this can coincide with high condenser pressure in certain cases. (stress of anchoring of the rotor blade roots for the standard stages, by the casing, and in the case of E-series turbines by the asymmetrical rear journal bearing design). A suitable cooling system is used to prevent overheating (and a protection circuit). To reduce the risk of trailing edge erosion it must be ensured that excessive amounts of water are not injected into the exhaust section. For this reason stepped condensate injection is implemented. First stage 1/3 (3 nozzles), second stage 2/3 (6 nozzles) and third stage 3/3 (9 nozzles, both nozzle stages on) of the design cooling water flow. The water injection valve is opened when temperatures limits of the LP-Blading or LP-Exhaust-hood are exceeded.
T LP casing (T Hood ) MAC10CT171A
T Le-0 (Leitschaufeltrger) MAC10CT111A

65_7.10_WaEinsp in E_MAY40-AMAC02_MI-C 2-stufig, Neka _Et.doc 02 06
Temp. LP Blade carrier (TLe-0) (= Steam temperature)

Temp. Leitschaufeltrger = Dampftemperatur)
vacuum
good 0,10 0,07
middle 0,20
bad
bar
Switch ON and Switch OFF Criteria The water injection is interlocked (kept close) during ST crosses the critical speed area of 95 % >= ST speed >= 8 % (avoidance of forced vibration excitation). Above critical speed: Switch ON Criteria Switch OFF Criteria THood [o C]
> 90 > 90 > 90 OR OR OR TLe-0 [o C] > 140 > 140 > 140 PCond [mbarabs ] Cooling Stages 1 2 1+ 2
THood [o C]
< 60 < 60 < 60 AND AND AND
TLe-0 [o C] < 100 < 100 < 100 TLe -0 [oC] < 100
AND P Cond < 100 On AND 100 < PCond< 200 On AND P Cond > 200 P Cond [mbar abs] P Cond > 100 1 2
On 1+ 2 ON
TLe-0 [o C]
TLe-0 [oC] > 180
THood [o C]
< 60
AND
Additional to the temperature limit values the LP water injection is switched off when the turbine load exceeds a certain turbine load (app. 20 % of nominal load, 32 MW). For ST speed < 8 % of turbine operating speed (turning speed): Bypass Operation Seal Steam Operation TLe-0 [oC] Water Injection Time THood
ON OFF ON ON > 140 OR > 90 On On without limit 30 minutes
Water Injection downstream E-Turbine (condensate, multi stage)
Fig. 7.10
1 No. ID-code Ind. Designation 1 A 2 3 4 5 6 7 B 8 9 The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. 10 11 AMAC10CT111A TEMP LP INNER CASING 1 12 AMYA01CS901 SPD ACT VAL 13 AMYA01CS901 SPD ACT VAL 14 AMAW10EG003 SEAL STM SUPPLY 15 AMAG10FP002 CONDENSER VACUUM 16 AMAG10FP002 CONDENSER VACUUM 17 18 AMAW10EG003 SEAL STM SUPPLY 19 20 21 22 23 24 E 25 26 27 28 AMAC32 AMYA20 AMYA20 AMAW01 AMAG11 AMAG11 AMYA01CS901 SPD ACT VAL AMYA20 AMAC10CT171A LP EXHAUST TEMP AMAC10CT111A TEMP LP INNER CASING 1 AMAC33 AMAC32 FGC
2 Signal Setting SEC Dest. Unit
4 Function
6 Signal Designation
7 ID-code Dest. Setting
8 SEC FGC Unit No. Ind. 1
PROT CLS /B001 XH03 HIGH XH05 > 140 C C /D001 N /D001 N #[<>LaStern, unsym] TTD AP # 16/0 Z1/51 16/0 Z4/52 BYPASS OPERATION /B003
ZV04 WTR INJ LP-CASING AMAC01AA002 /B001 ZV04 N WTR INJ LP-CASING ZV04 N
2 PROT CLS 3 YP11 4 5 6 7 8
>1
#[<>Titan]
XH87 <47.5
s-1
/R016 N
&
16/0 Z4/52
>1
16/0 Z1/51
9 ZV03 WTR INJ LP-CASING AMAC01AA002 /B001 ZV03 N WTR INJ LP-CASING 10 T>MAX 11 12 13 14 15 16 C
XH09 > 180 XH63 <4 XH51 <0.15 XV01 IN OPER XH10 > 0.1 XH58 < 0.2
C s-1 s-1
/D002 N /R008 N /R004 N /U001 N
barabs barabs
/S003 N /S003 N BYPASS OPERATION /B003 XB01 /B001 30 min 0 16/0 Z1/51 OFF /B003
&
AMAW01
XV01 IN OPER
/U001 N
16/0 Z4/52
&
16/0 Z4/52
&
16/0 Z1/51
17 ZV01 WTR INJ LP-CASING AMAC01AA002 /B001 ZV01 N WTR INJ LP-CASING 18 TURN OP 19 D 20 21
&
16/0 Z4/52
&
16/0 Z1/51 BL AP
>1
A ON channel 1
16/0 Z4/52 1 EN ON P ON OM 16/0 Z1/51 CB ON XB01 /Z1/B001 XB95 WTR INJ LP-CASING XB95 AMAA40EJ202 ST W-UP/DRAINS/MARG OM YP01
22 23 24 25 YCKYSA 26 27 28 E
1 P EN A OFF OFF OFF PROT CLS /B001
DCM
CB OFF
economy drive
m01es1::neka 2005-05-26 Dep.: 2005-06-23 0 A B Status
PG L119 7.110a 20.04.04 12.11.04 20.06.05 Date AZ AZ AZ Name Date 26.05.2005 Drawn Tarantik Check Zindler Stand. PG L119 2 MAPNA Co. IPDC Neka CCPP Original replaced by. 3
AP 16 AP-F 0
Cycle Z4
AT
PB 52 PB F YFR MP-NKC-IA-08-TKY-002 AMAC02 6 7 8 = AMAC01AA001 + B001 Page 1 Sh. 4
Preliminary R_FOR_FAT AS_BUILT Modification 1
SIEMENS AG
SIEMENS 4
AMAC02
FC SA
WTR INJ LP-CASING Function diagram individual level 5
1 No. ID-code Ind. Designation 1 A 2 3 4 5 6 7 B 8 9 The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. 10 11 12 AMKA01CE003A GEN ACTIVE POWER 1 AMKA00 FGC
4 Function
8 SEC FGC Unit No. Ind. 1 2 3 4 5 6 A
XQ01 0..218
MW
/Z3 N
#[<>EW]
7 8 9 B
Nennleistung/-druck
159
16/0 F Z1/51
(anlagenspezifisch gem Datenblatt!) X1 X2 F 16/0 Z1/51
10 11 12
X 13 14 15 16 17 18 19 20 21 22 23 24 P > 20% /B003 0.1 0.2 1 SWITCH HYS GW AP Q 16/0 Z1/50 13 14 15 16 17 18 19 D 20 21 22 23 24 25 26 27 28 E C
25 26 27 28
7.110b PG L119
20.04.04 12.11.04 20.06.05 Date AZ AZ AZ Name Date 26.05.2005 Drawn Tarantik Check Zindler Stand. PG L119 2 MAPNA Co. IPDC Neka CCPP Original replaced by. 3
AP 16 AP-F 0
Cycle Z4
AT
SIEMENS AG
SIEMENS 4
AMAC02
FC SA
1 No. ID-code Ind. Designation 1 A 2 3 4 5 6 7 B 8 9 The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. 10 11 12 AMYA01CS901 SPD ACT VAL 13 AMYA01CS901 SPD ACT VAL 14 AMYA01CS901 SPD ACT VAL 15 16 17 AMAC10CT171A LP EXHAUST TEMP 18 AMAC10CT111A TEMP LP INNER CASING 1 19 AMYA01CS901 SPD ACT VAL 20 21 AMAG10FP002 CONDENSER VACUUM 22 AMAG10FP002 CONDENSER VACUUM 23 24 E 25 26 27 28 AMAC33 AMAC32 AMYA20 AMYA20 AMYA20 AMYA20 AMAW10EG003 SEAL STM SUPPLY AMYA01CS901 SPD ACT VAL AMAW01 AMYA20 2LBA96DP001 LP B/P PRES CTRL 2LBA55DP001 HP B/P PRES CTRL 1LBA96DP001 LP B/P PRES CTRL 1LBA55DP001 HP B/P PRES CTRL 2MAN70 2MAN20 1MAN70 1MAN20 FGC
2 Signal Setting XT15 >0 XT15 >0 XT15 >0 XT15 >0 SEC Dest. Unit % % % % /R007 N /R005 N /R007 N /R005 N
4 Function
#[2.Boiler] #[GuD]
2 3 4
>1
16/0 Z1/51
P > 20% /B002 BYPASS OPERATION /B001
5 6 7 8 9 B
XV01 IN OPER XH63 <4
s-1
/U001 N /R008 N
&
16/0 Z1/51
10 11 12 13 14 C
XH51 <0.15 XH87 <47.5 XH13 >4
s-1 s-1 s-1
/R004 N /R016 N /R008 N
&
#[<>LaStern, unsym]
16/0 Z1/51
15 16 17 18
XH55 < 60 XH57 < 100 XH87 <47.5
C C s-1
/D001 N /D001 N /R016 N
#[<>Titan]
19 D 20
AMAG11 AMAG11
XH10 > 0.1 XH58 < 0.2
barabs barabs
/S003 N /S003 N
&
16/0 Z1/51
21
>1
&
16/0 Z1/51
22 ZV02 WTR INJ LP-CASING AMAC01AA002 /B001 ZV02 N WTR INJ LP-CASING 23 INJ OFF 24 25 E
16/0 Z4/52
>1
16/0 Z4/52 OFF /B001
26 27 28
7.110c PG L119
20.04.04 12.11.04 20.06.05 Date AZ AZ AZ Name Date 26.05.2005 Drawn Tarantik Check Zindler Stand. PG L119 2 MAPNA Co. IPDC Neka CCPP Original replaced by. 3
AP 16 AP-F 0
Cycle Z4
AT
SIEMENS AG
SIEMENS 4
AMAC02
FC SA
1 No. ID-code Ind. Designation 1 A 2 3 4 FGC
4 Function
8 SEC FGC Unit No. Ind. 1 2 A
XB01 /B001 N
XB01 WTR INJ LP-CASING XB01
3 ON YP01 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 D 20 21 22 23 24 25 26 27 28 E C B
5 6 7 B 8 9 The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 E 25 26 27 28
PG L119 7.110d 20.04.04 12.11.04 20.06.05 Date AZ AZ AZ Name Date 26.05.2005 Drawn Tarantik Check Zindler Stand. PG L119 2 MAPNA Co. IPDC Neka CCPP Original replaced by. 3
AP 16 AP-F 0
Cycle Z4
AT
PB 52 PB F YFR MP-NKC-IA-08-TKY-002 AMAC02 6 7 8 = AMAC01AA001 + Z1 Page 4 Sh. 4
SIEMENS AG
SIEMENS 4
AMAC02
FC SA
1 No. ID-code Ind. Designation 1 A 2 3 4 5 6 7 B 8 AMAG10FP002 CONDENSER VACUUM 10 AMYA01CS901 SPD ACT VAL 9 The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. 11 12 13 AMAC01AA001 WTR INJ LP-CASING 14 15 16 AMAC01AA001 WTR INJ LP-CASING 17 18 19 20 21 22 23 24 E 25 26 27 28 AMAG11 AMYA20 AMAC01AA001 WTR INJ LP-CASING AMAC10CT111A TEMP LP INNER CASING 1 AMAC01AA001 WTR INJ LP-CASING AMAG10FP002 CONDENSER VACUUM FGC
4 Function
AMAG11
ZV03 T>MAX XH10 > 0.1
barabs
/B001 N /S003 N
2 3
&
16/0 Z4/52
4 5 6 7
AMAC32
ZV01 TURN OP XH09 > 180
/B001 N /D002 N
>1
XH10 > 0.1 XH87 <47.5 barabs s-1 /S003 N /R016 N
16/0 Z4/52
8 9 10
>1
ZV02 INJ OFF
16/0 Z4/52
11 12 13 C
/B003 N
>1
16/0 Z4/52
14 15 16 17 18
ZV04 PROT CLS
/B001 N
1 P EN A OFF OFF OFF
BL AP
A ON channel 1
1 EN ON
P ON OM 16/0 Z1/51 CB ON XB95 WTR INJ LP-CASING XB95 AMAA40EJ202 ST W-UP/DRAINS/MARG OM YP01 YCKYSA
19 D 20 21 22 23 XB01 WTR INJ LP-CASING XB01 /Z1 24 ON 25 26 27 28 E
DCM
CB OFF
economy drive
PG L119 7.110e 20.04.04 12.11.04 20.06.05 Date AZ AZ AZ Name Date 26.05.2005 Drawn Tarantik Check Zindler Stand. PG L119 2 MAPNA Co. IPDC Neka CCPP Original replaced by. 3
AP 16 AP-F 0
Cycle Z4
AT
SIEMENS AG
SIEMENS 4
AMAC02
FC SA
1 No. ID-code Ind. Designation 1 A 2 3 4 5 6 7 B 8 9 The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 E FGC
4 Function
I
LV1 LV2 LV3 LV4 230 180 140 100 ULLL1 ULLL2 ULLL3 channel ULLL4 LL GS1 GS2 GS3 GS4 UL UL UL
3 4 22 LRV 0 URV 1200 UNIT C AI KG SIG 18/0 Z5/31 5 6 7 8 XQ01 TEMP LP INNER CASING 1 XQ01 AMAA40EJ202 ST W-UP/DRAINS/MARG XQ01 AMAA40EJ701 STEAM TURBINE 1 9 0..300 YP01 YP01 C YCKYSA YCKYSA 10 11 12 13 14 XQ01 /D002 15 16 XH57 TEMP LP INNER CASING 1 AMAC01AA001 /B003 XH57 N WTR INJ LP-CASING 17 < 100 C AMAC02 18 19 D XH05 TEMP LP INNER CASING 1 #[AMAC02] AMAC01AA001 /B001 XH05 N WTR INJ LP-CASING 20 > 140 C AMAC02 21 22 XH03 TEMP LP INNER CASING 1 XH03 N 23 HIGH YP12 24 25 XH01 TEMP LP INNER CASING 1 XH01 N 26 TOO HIGH YP11 27 28 E C B
TT
#[AMAC02]
25 26 27 28
PG L119 7.110f 20.04.04 12.11.04 20.06.05 Date AZ AZ AZ Name Date 26.05.2005 Drawn Bettker Check Zindler Stand. PG L119 2 MAPNA Co. IPDC Neka CCPP Original replaced by. 3
AP 18 AP-F 0
Cycle Z5
AT
PB 31 PB F YFR MP-NKC-IA-08-TKY-002 BMAC32 6 7 8 = AMAC10CT111A + D001 Page 1 Sh. 2
SIEMENS AG
SIEMENS 4
AMAC32
FC SA
TEMP LP INNER CASING 1 Function diagram individual level 5
1 No. ID-code Ind. Designation 1 A 2 3 4 FGC
4 Function
XQ01 /D001 X
3 4 1 SWITCH 3 HYS 180 GW AP Q #[AMAC02] 5 6 7 8 9 XH09 TEMP LP INNER CASING 1 XH09 AMAC01AA001 WTR INJ LP-CASING XH09 AMAC01AA002 WTR INJ LP-CASING 10 > 180 C AMAC02 AMAC02 11 12 13 14 15 16 17 18 19 D 20 21 22 23 24 25 26 27 28 E C B
5 6 7 B 8 9 The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 E 25 26 27 28
18/0 Z5/31
#[AMAC02] #[AMAC02]
/B001 N /B001 N
PG L119 7.110g 20.04.04 12.11.04 20.06.05 Date AZ AZ AZ Name Date 26.05.2005 Drawn Bettker Check Zindler Stand. PG L119 2 MAPNA Co. IPDC Neka CCPP Original replaced by. 3
AP 18 AP-F 0
Cycle Z5
AT
SIEMENS AG
SIEMENS 4
AMAC32
FC SA
TEMP LP INNER CASING 1 Function diagram individual level 5
1 No. ID-code Ind. Designation 1 A 2 3 4 5 6 7 B 8 9 The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 E 25 26 27 28 FGC
4 Function
I
LV1 LV2 LV3 LV4 110 90 60 0 ULLL1 ULLL2 ULLL3 ULLL4 LL GS1 GS2 GS3 UL UL LL
3 4 5 LRV 0 URV 1200 UNIT C AI KG SIG 18/0 Z5/32 5 6 7
TT
channel
18/0 Z5/32 XM20 LP EXHAUST TEMP XM20 AMAC10EZ210 LP EXHAUST TEMP PROT XM20 AMAC10FT071A LP EXHAUST TEMP
8 9 10 CAN FLT 11 12 13 XQ01 LP EXHAUST TEMP AMAC10FT071A /S001 XQ01 N LP EXHAUST TEMP XQ01 AMAY40EJ205 ST PROTECTION 14 0..150 C 15 YP01 YCKYSA 16 17 XH55 LP EXHAUST TEMP 18 < 60 C AMAC02
/S001 N /S001 N
#[AMAC02]
AMAC01AA001 /B003 XH55 N WTR INJ LP-CASING
19 D 20
#[AMAC02]
XH03 LP EXHAUST TEMP AMAC10EZ210 /S001 XH03 N LP EXHAUST TEMP PROT AMAC01AA001 /B001 XH03 N WTR INJ LP-CASING
21 HIGH C 22 AMAC02 23 24 25 E
XH01 LP EXHAUST TEMP AMAC10EZ210 /S002 XH01 N LP EXHAUST TEMP PROT
26 TRIP C 27 28
PG L119 7.110h 20.04.04 12.11.04 20.06.05 Date AZ AZ AZ Name Date 26.05.2005 Drawn Bettker Check Zindler Stand. PG L119 2 MAPNA Co. IPDC Neka CCPP Original replaced by. 3
AP 18 AP-F 0
Cycle Z5
AT
SIEMENS AG
SIEMENS 4
AMAC33
FC SA
LP EXHAUST TEMP Function diagram individual level 5
Steam Turbines Maintenance

HMN, KN, HE, DN, E Series
Inspection Work on Steam Turbine Units
For information only no liability for correctness and completeness
Types of inspections
Depending on the scope of the inspection and maintenance work a difference is made between:
Minor inspection
A minor inspection should be performed during a scheduled plant outage or during outages caused by other plant components. No turbine casings or valves are opened. The controls are adjusted. Depending on findings during shutdown of the turbine control components may be inspected and checked. The inspection of selected components can provide information on the condition of individual components and thereby indicate the probable scope and time for the "Medium Inspection or Major Overhaul".
This allows intensive checks and fact-finding to be performed on all components as well as allowing the replacement of individual parts or components based on findings. Plant operating records and the manufacturer's expertise can be used in conjunction with material investigations to provide an indication of the remaining service life of individual parts of the turbine. The scope of work on valves and controls is the same as for a medium inspection. A "Module Inspection" differs from a "Major Overhaul" in that only individual turbine modules are opened up. However, the recommended inspection intervals for the individual turbine modules should also not be exceeded in the case of module inspections. The first module inspection is generally performed prior to a scheduled "Major Overhaul". Inspection of the last module should then coincide with this date. Module inspections can also be performed in the event of damage or faults.
Medium inspection
A medium maintenance inspection is performed during a scheduled plant outage. The measures taken during this comprehensive inspection also include, to a limited extent, modification and maintenance work. The controls are adjusted. Depending on findings during shutdown of the turbine control components may be inspected and checked. As is the case with the minor inspection, this maintenance inspection can provide more detailed information on the condition of individual components and thereby also indicate the probable scope and time for the next "Major Overhaul".
Selecting the time for the inspection

When scheduling the inspection, both the actual operating hours for the turbine unit and the number of starts are considered and compiled into so-called "equivalent operating hours". The equivalent operating hours are defined by the following: T = TB + ns x 25 where
Major overhaul / Module inspection
T = equivalent operating hours TB = actual operating hours ns = number of starts, without any differentiation between warm and cold starts
During a "Major Overhaul" all the turbine cylinders are opened.
Class: RESTRICTED
Siemens AG
Power Generation
MA
1.6.8-10030-00001 /1
0202E
8.1a
Steam Turbines Maintenance

HMN, KN, HE, DN, E Series
Inspection Work on Steam Turbine Units
For information only no liability for correctness and completeness
Inspection intervals
Equivalent operating hours Type of inspection Scope of inspection Valves and actuators: Electrohydraulic actuator Stop, control and bypass valves inspected (actuator and valve trim) + replacement parts Oil supply station Shaft seal steam control valve / controls LP condensate injection valve checked Vacuum breaker HP steam dump Induction steam butterfly valves Heating steam extraction valves with actuators 25000 Minor 50000 Medium 75000 Minor 100000 Major Minor O O O O O O 125000 Minor Medium X O O O O O O O O O O O X X X X O O X X O* O X X X X O 150000 Medium Major X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Butterfly valves for cold reheat line and extraction inspected (actuator and trim) Bolts in high-temperature areas inspected Foundation Foundation and coupling check Anchor bolt preload checked Bearing housing and bearing: Bearing housing opened Turbine unit bearings + requisite replacement parts Bearings dismantled. Babbitt lining checked, clearances measured. Turbine casing: Turbine casing opened + requisite replacement parts Bolts in high-temperature areas inspected Last stages in condensing turbines, check of condition Re-tightening the joint bolts for the IP outer casing Turbine shaft: HP shaft E turbine shaft + weld Miscellaneous: Alignment and bump check Casing and bearing pedestal guides checked + requisite replacement parts Filters checked, removal and cleaning of cartridges Fluid lines inspected for damage, leaks eliminated
O O O X O** O X X O O where required O* O**
Class: RESTRICTED
Steam strainer removed and checked Shaft turning gear checked X necessary not necessary O
An inspection must be performed after >2000 starts Perform once, during first minor inspection
Siemens AG
Power Generation
MA
1.6.8-10030-00001 /2
0202E
8.1b

02 MAA - Si

Hochgeladen von

Dokumentinformationen

Originalbeschreibung:

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

02 MAA - Si

Hochgeladen von

Copyright:

Verfügbare Formate

2 Steam Turbine Design Type E30-16-1x6,3

Siemens AG Power Generation (PG)

Siemens AG Power Generation (PG)

Steam Turbine with Auxiliary Systems, E-Series with high Arrangement

65E_201_Systemplan, Mapna22 0209.j

Siemens AG Power Generation (PG)

MAC45 AA051 LBA90 LBA21

T stationary blade ring (T Le-0) MAC10CT111-113

T HP INR CSG FR 90%

MAC10CP101-103 P LP steam ahead LP blading

Fig. 1.4 2.1

System Diagram of Steam Turbine, E-Series, Mapna 22

Register 3.1 Design Data

Steam Turbines Technical Data

Design Data Turbine Rating, Rating Plate Data

Steam Turbines Technical Data

Steam Turbines Technical Data

Design Data Valves: Types and Weights, Auxiliary Equipment

HP Bypass steam stop and control valve

Type Each 9 Mg Each 2,9 Mg Each 1,8 Mg 2.2 Mg

Steam Turbines Technical Data

LP-Induction Steam 18 kg/s

Long-term 1) 98.1 91.8 8.4 8.4 0.5

90 87.4 8.0 8.0 0.14

Steam Turbines Technical Data

Steam Turbines Technical Data

Limit- and Setting Values Steam-, Casing- and Shaft-Temperatures

Steam Turbines Technical Data

Steam Turbines Technical Data

Steam Turbines Technical Data

Limit- and Setting Values Limit Curves / HP Shaft

Steam Turbines Technical Data

Steam Turbines Technical Data

Trip to be initiated at C C C C 130 130 130 130

100 110 115

Relative shaft vibration 20 m above normal level 1) 83 m 130 m

Steam Turbines Technical Data

Limit- and Setting Values Vacuum Trip Setting, Condenser Pressure

Vacuum trip for bypass operation

Maximum allowable condenser pressure as a function of the pressure before LP blading

Steam Turbines Technical Data

Limits and Settings Air Ingress Curve

t permissible time for air ingress

# mean shaft temperature, HP shaft

Steam Turbines Technical Data

Limits and Setting Values Speeds, Electrical Overspeed Trip Setting

Speed Rated speed 50 rps

COMBINED CYCLE POWER PLANT

Damavand (Unit 1 - 6) Thermal Kit

STG Correction Curves

Guarantee: Kerman, Damavand, Isfahan with duct firing

0.110 2297.2 151.709 0.8782

Datum Date bearb. coord. geprft checked freigeg. released

18 May 04 18 May 04 18 May 04

F. Deidewig N. Pieper N. Pieper

Mastab Scale Benennung / Title

Kerman, Damavand, Isfahan Thermal Kit

Form. ZSy. Spra.

Mae nicht abgreifbar Not to scale

Condenser Pressure Correction to Load

0.50 Correction to Load f7, L [%]

LP Exhaust Pressure x7 [bar]