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Description

Wire Color

Power Circuits

Description

Control Circuits (Continued)

101

RD

Sec Steering Relay to Breaker Panel

713

OR

Power Train Control (Shift Lever Position 3)

102

BU

Head Lamp / 24V Receptacle

714

YL

Power Train Control (Shift Lever Position 4)

103

YL

Stop Lamp / Dome Lamp / Air Horn

715

GN

105

BR

Key Switch / Service Tool / Product Link

716

BU

109

OR

Alternator Output / Main Relay Coil

720

PU

Power Train Control (Shift Lever Position 5)


Power Train Control
(Shift Lever Ground Verify)
Power Train Control
(Secondary/Park Brake Pressure Switch)
Power Train Control (Trans. Gear Switch 1)

112

PU

113

OR

119

PK

Main Power Relay Contact / Breaker Panel


Cat Mon Sys / Converter / AM FM Radio /
Engine Control / Dimmer Mod
Turn Signal / Wiper / High Beam

120

YL

Converter

721

BR

722

WH

Power Train Control (Trans. Gear Switch 2)

723

OR

Power Train Control (Trans. Gear Switch 3)

724

YL

Power Train Control (Trans. Gear Switch 4)

121

YL

Breaker to Backup Alarm Relay

725

GN

123

WH

Gauge Breaker to Retarder Lamp

727

GN

124

GN

A/C Breaker to Blower Switch

728

BU

Power Train Control (Trans. Gear Switch 5)


Power Train Control
(Trans. Gear Switch Ground Verify)
Secondary Steering
(Relay / Primary Relay / Switch)
Power Train Control (Sec. Steering Press)

122

BU

Air Dryer Breaker to Air Dryer

726

BU

126

PK

Power Train Control and Components

767

WH

Brake Control (Sensor Power)

129

BU

Cigar Lighter Breaker to Cigar Lighter

769

BU

Brake Control (LH Wheel Speed Sensor)

135

BU

AM FM Radio / 12V Receptacle

770

GN

Brake Control (RH Wheel Speed Sensor)

136

GN

Secondary Steering Relay and Switch

773

GY

Brake Control (TCS Proportional Solenoid)

137

OR

Secondary Steering Lamp Fuse

774

YL

Brake Control (TCS 4 Way Solenoid)

138

GN

Payload Operator Monitor (TPMS)

775

BR

140

BU

Prelubrication Relay / Auxiliary Circuit

799

WH

Brake Control (TCS 4 Way Solenoid)


Power from Payload Operator Display to
Payload Control and Components
Engine Control (Digital Sensor Power)

141

PK

Auxiliary Circuit

A700

OR

147

PU

Start Aid On Relay and Hold Relay

A701

GY

Engine Control (Injector #1)

150

RD

Engine Control Module

A702

PU

Engine Control (Injector #2)

173

YL

Turn Signal Flasher

A703

BR

Engine Control (Injector #3)

176

OR

Brake Control and Components

A704

GN

Engine Control (Injector #4)

185

YL

Power Window Switch

Engine Control (Injector #5)

A705

BU

Ground Circuits

A706

GY

Engine Control (Injector #6)

200

BK

Main Chassis

A707

PU

Engine Control (Injector #7)

201

BK

Cat Mon Sys Return

A708

BR

Engine Control (Injector #8)

202

BK

Power Train Control

A746

PK

Engine Control (Turbo Outlet -Boost- Press)

229

BK

Engine Control Module

A747

GY

Engine Control (Atmospheric Pressure)

231

BK

Transmission Gear Switch

A751

YL

Engine Control (After Cooler Temperature)

250

BK

Payload Monitor Download Port

E707

GN

Cat Mon Sys (Display Power)

251

BK

Payload Monitor System

E708

PK

270

BK

Cat Mon Sys Ident Code 0

E735

PU

Cat Mon Sys (Display Clock)


Cat Mon Sys
(Mode Select Switch to Monitor Control)
Power Train Control (Body Position)

271

BK

Cat Mon Sys Ident Code 1

E750

PU

272

BK

Cat Mon Sys Ident Code 2

E790

PK

Power Train Control (Solenoid Return)

273

BK

Cat Mon Sys Ident Code 3

E793

BU

Engine Control (ATA Data Link -)

290

BK

Cat Mon Sys Service Set

E794

YL

Engine Control (ATA Data Link +)

291

BK

Cat Mon Sys Service Clear

E795

YL

Engine Control (Crankcase Pressure)

A254

BK

Brake Control

E796

GN

Engine Control (Oil Pressure - Unfiltered)

Basic Machine Circuits

E799

BR

Engine Control (Solenoid Return)

CID
0096
0177
0248
0263
0271
0324
0601
0819
0821
0830

Event Codes
Engine Control
Event Code

Caterpillar Monitoring System (MID 030)


Component
Fuel Level Sensor
Transmission Oil Temperature Sensor
Data Link
Sensor Power Supply
Action Alarm
Action Lamp
Brake Air Pressure Sensor
Display Data Link
Display Power Supply
Brake Oil Temperature Sensor

Service Mode

Number

Operator Mode Sequence

Harness Code

Numeric Readout

Service

Digital Tattletale

Units

Permanent Load Count

Calibration (Transmission Control)

BU

Engine Control (Fan Clutch Solenoid)

306

GN

Starter Relay Coils (Upper and Lower)

F701

BR

Not Used

307

OR

Key Switch to Power Train Control

F702

GN

Engine Control (Throttle Position)

308

YL

Key Sw / Main Power Relay / Product Link

F703

GY

Engine Control (LH Turbo Exhaust Temp)

314

PU

Starter Relay to Starter (Lower)

F704

OR

Engine Control (RH Turbo Exhaust Temp)

317

YL

Start Aid On Relay To Start Aid Solenoid

F705

PK

Not Used

321

BR

Power Train Control to Backup Alarm Relay

F707

WH

Engine Control (Start Aid Hold Relay)

322

GY

Air Horn Switch to Air Horn Solenoid

F708

YL

Not Used

Service Meter

337

WH

Prelubrication (Relay to Primary Relay)

F709

BU

Engine Control (Prelubrication Relay)

Odometer

F710

BR

Engine Control (Start Aid On Relay )

Tachometer

F713

OR

Engine Control (LH Turbo Inlet Pressure)

Resettable Load Counter

Diagnostic Scrolling

WH

PK

Cat Mon Sys (Action Alarm)

F715

PU

PK

Cat Mon Sys (Action Lamp)

F716

WH

412

BU

Engine Control (Coolant Flow)

F717

YL

Engine Control (LH Turbo Inlet Pressure)


Engine Control
(Ground Level Shutdown - NO)
Engine Control
(Ground Level Shutdown - NC)
Engine Control (Throttle Backup Switch)

410

WH

411

417

GY

Cat Mon Sys (Not Used)

F718

BU

Engine Control (Noise Reduction Switch)

426

BR

Cat Mon Sys (Transmission Oil Filter)

F719

BR

Engine Control (Low Oil Level)

446

PU

Cat Mon Sys (Brake Oil Temperature)

F720

GN

Engine Control (Start Aid Switch)

447

PK

F721

GY

Engine Control (User Defined Shutdown)

454

GN

F722

OR

Engine Control (A/C - Jumpered)

462

YL

Cat Mon Sys (Fuel Level)


Retarder Brake Pressure Switch to
Retarder Lamp
Secondary Steering Lamp Fuse to Lamp

F723

PK

Engine Control (TDC Probe +)

472

OR

Cat Mon Sys (Brake Overstroke)

F724

PU

Engine Control (TDC Probe -)


Engine Control (Fuel Filter Differential Press)

481

GN

Cat Mon Sys (Torque Converter Temp)

F725

WH

C413

YL

Cat Mon Sys (Display Data)

F726

YL

Engine Control (Injector Common 1 & 3)

C414

BU

Cat Mon Sys (Display Load)

F727

BU

Engine Control (Injector Common 2 & 4)

H428

GY

Brake Control (LH Brake Retract Pressure)

F728

BR

Engine Control (Injector Common 5 & 7)

H429

BU

Brake Control (RH Brake Retract Pressure)

F729

GN

Engine Control (Injector Common 6 & 8)

H430

BU

Power Train Control (Body Up Position)

F732

PK

Engine Control (Fan Speed)

G704

YL

Power Train Control (Body Raise Solenoid)

500

BR

Wiper Delay Relay to Wiper Motor

G705

GN

Power Train Control (Body Lower Solenoid)

501

GN

Turn Signal... Switch to Wiper Motor (Low)

H710

PK

Power Train Control (Hoist Lever Position)

502

OR

Turn Signal... Switch to Wiper Motor (High)

J764

BR

Power Train Control (Switch/Sensor Return)

506

PU

Turn Signal... Switch to Washer Motor

J765

BU

Power Train Control (Switch/Sensor Return)

508

PU

AM FM Radio Speaker -Left

J766

PU

Brake Control (Switch/Sensor Return)

509

WH

AM FM Radio Speaker -Left (Common)

J767

GY

511

BR

AM FM Radio Speaker -Right

K748

OR

512

GN

AM FM Radio Speaker -Right (Common)

M728

WH

Brake Control (Switch/Sensor Return)


Power Train Control
(Secondary Steering Relay)
Power Train Control (Exhaust Diverter Sw)

513

OR

A/C Compressor to Refrigerant Press Sw

818

BR

Payload Control (Serial Data - Transmit)

515

GY

Blower Switch to Blower Resistor (High)

819

GY

Payload Control (Serial Data - Receive)

516

GN

Blower Switch to Blower Resistor (Medium)

820

BU

Payload Control (Transmit Key)

517

BU

Blower Switch to Blower Resistor (Low)

858

GY

Payload Control (Right Front Sensor)

518

OR

Blower Switch to Blower Resistor

859

YL

Payload Control (Left Front Sensor)

520

WH

Blower Switch to A/C On Switch

860

PK

Payload Control (Right Rear Sensor)

521

YL

A/C On Switch to Refrigerant Press Sw

861

PU

Payload Control (Left Rear Sensor)

522

WH

A/C Compressor to Thermostat Switch

863

BU

Payload Control (Transmit LCD Out)

Accessory Circuits

537

GN

Flasher to Turn Signal... Sw and Hazard Sw

864

BR

Payload Control (Clock LCD Out)

575

YL

Wiper Delay Relay to Turn Signal... Switch

865

GY

Payload Control (Latch LCD Out)

590

GY

Turn Signal... Switch to Wiper Delay Module

866

PK

Payload Control (Test/Set)

591

WH

Wiper Delay Module to Wiper Delay Relay

867

PU

A500

GN

Power Window Switch to LH Window Motor

891

BU

A513

PK

Converter Memory Output to AM FM Radio

892

BR

Payload Control (Mode)


Power Train Control to Payload Control
(Neutral Signal)
Cat Data Link -

A589

OR

Power Window Switch to LH Window Motor

893

GN

Cat Data Link +

922

BR

Power Train Control (Solenoid Return)

602

WH

Door Switch to Dome Lamp

958

YL

Stop Lamp Switches to Stop Lamp Relay

604

OR

987

WH

Exhaust Diverter Sw to Exhaust Diverter Sol

Lighting Circuits

636

GN

661

GN

Stop Lamp Relay to Stop Lamps


Turn Signal... Switch / Hazard Switch /
Front and Rear Turn Lamps / Indicator (LH)
Turn Signal... Switch / Hazard Switch /
Front and Rear Turn Lamps / Indicator (RH)
Head Lamp Switch to Head Lamp Relay
High Beam Relay /
High Beam Head Lamp (LH/RH) / Indicator
Backup Lamp Relay and Lamps (LH/RH) /
Backup Alarm / Indicator
Head Lamp Switch to Dimmer Module /
Panel Lamps / Tail Lamps / Park Lamps
Head Lamp Relay / Turn Signal... Switch /
Head Lamps (LH/RH)
Payload Control
(Red Payload Lamps LH/RH)
Payload Control
(Green Payload Lamps LH/RH)
Tachometer Lamp -Cat Mon Sys

662

YL

Speedometer Lamp -Cat Mon Sys

663

GY

A608

GY

605

YL

606

GY

610
611
612

OR
PU
GY

614

PU

619

GN

635

BU

993

BR

Engine Control (Analog Sensor Return)

994

GY

Engine Control (Oil Pressure - Filtered)

995

BU

996
997

OR
BR

Engine Control (Digital Sensor Return)

999

WH

Engine Control (Speed/Timing)

BU

F975

CID No.
0084
0091
0168
0190
0248
0269
0296
0590
0627
0689
0690
0700
0701
0702
0704
0710
0711
0712
0713
0714
0715
0719
0966
0967
1225
1226
1231
1326

Cat Mon Sys (Sensor Supply)

K927

BU

Brake Control (Solenoid Return)

K952

BR

Brake Control (Solenoid Return)

Gauge Lamps -Cat Mon Sys

K984

GY

Start Aid Hold Relay to Start Aid Resistor

Light SW to High Beam Relay

K985

BR

Brake Control (Auto Retard On Switch)

K986

PK

700

PK

Brake Control (TCS Test Switch)

K988

WH

703

BU

Power Train Control (Upshift Solenoid)

K989

BU

704

GY

Power Train Control (Downshift Solenoid)

K991

OR

705

PK

Power Train Control (Lockup Solenoid)

K992

PU

Brake Control (Auto Retard Off Switch)


Brake Control
(Auto Retarder Air Control Solenoid)
Brake Control
(Auto Retarder Air Supply Solenoid)
Brake Control
(Auto Retarder Pressure Switch)
Not Used

706

BR

PK

Not Used

PU

L911

YL

Not Used

709

OR

L912

WH

Power Train Control (Engine Speed)

710

GN

L913

OR

Power Train Control (Engine Speed)

711

BR

Power Train Control (Service Brake Switch)


Power Train Control to Payload Control
(Body Raise)
Transmission Speed Sensor Supply
Power Train Control and Payload Control
(Transmission Speed)
Power Train Control (Shift Lever Position 1)

L910

707

L918

GN

712

WH

Power Train Control (Shift Lever Position 2)

M901

YL

Control Circuits

CID No.
0001
0002
0003
0004
0005
0006
0007
0008
0091
0100
0101
0110
0168
0190
0248
0253
0254
0261
0262
0263
0267
0268
0273
0274
0275
0276
0291
0296
0338
0526
0542
0544
0545
0546
0562
0569
0827
0828
0829

Not Used

OR

ADEM II Engine Control (MID 036)


Component
Cylinder 1 Injector Solenoid
Cylinder 2 Injector Solenoid
Cylinder 3 Injector Solenoid
Cylinder 4 Injector Solenoid
Cylinder 5 Injector Solenoid
Cylinder 6 Injector Solenoid
Cylinder 7 Injector Solenoid
Cylinder 8 Injector Solenoid
Throttle Sensor Output
Filtered Oil Pressure
Crankcase Pressure Signal
Coolant Temperature
Battery Voltage
Engine RPM Signal
CAT Data Link
Personality Module
ECM
Timing Calibration
Analog Sensor Supply
Digital Sensor Supply
Shutdown Inputs
System Parameters
Turbocharger Outlet Pressure
Atmospheric Pressure
Right Turbocharger Inlet Pressure
Left Turbocharger Inlet Pressure
Engine Cooling Fan Solenoid
Communicate w/Trans
Prelube Pump Relay
Wastegate Solenoid
Unfiltered Oil Pressure Signal
Engine Fan Speed Sensor Signal
Start Aid Relay
Start Aid Hold Relay
Caterpillar Monitoring System Communications
Oil Renewal Solenoid
Left Exhaust Temp Signal
Right Exhaust Temp Signal
Rear Aftercooler Coolant Temperature Signal

Caterpillar Monitoring System

SENR6717

Troubleshooting 3500B Engines for


Caterpillar Built Machines

SENR1128

Integrated Brake Control

SENR1503

Payload Monitoring System

SENR4733

Power Train Electronic Control System

RENR2668

Starting Motor: 50MT Series

E073

Oil Filter Differential Pressure High.

E074

Oil Filter Differential Pressure Very High.

E092

Boost Pressure Above Normal.

E093

Boost Pressure Below Normal.

E095

Fuel Filter Restriction Warning.

E098

Engine Prelube Override.

E100

Low Engine Oil Pressure Warning.

E101

High Crankcase Pressure Warning.

E190

Engine Overspeed Warning.

E265

User Defined Shutdown.

E272

Inlet Air Restriction Warning.

E279

High Aftercooler Temperature Warning.

Temperature
Symbol

Pressure
Symbol

Flow
Symbol

Level
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

No circle indicates that the wire cannot be disconnected from the component.

Resistor, Sender and Solenoid Specifications

Failure Mode Identifiers (FMI)


Failure Description
Data valid but above normal operational range.
Data valid but below normal operational range.
Data erratic, intermittent, or incorrect.
Voltage above normal or shorted high.
Voltage below normal or shorted low.
Current below normal or open circuit.
Current above normal or grounded circuit.
Mechanical system not responding properly.
Abnormal frequency, pulse width, or period.
Abnormal update.
Abnormal rate of change.
Failure mode not identifiable.
Bad device or component.
Out of calibration.
Parameter failures.
Parameter failures.
Parameter not available.
Module not responding.
Sensor supply fault.
Condition not met.
Parameter failures.

Part No.

Component Description

3T-0062

Solenoid:

9G-9988

Solenoid:

Four Way

24.9 0.4

101-3430

Solenoid:

Exhaust Diverter

31.1 2.4

112-5874

Solenoid:

124-3497

Solenoid:

124-6704

Resistor:

Body Lower
Body Raise
Fan Clutch
Down Shift
Start Aid

125-9740

Resistor:

Blower Motor

139-8667

Sender:

144-6292

Solenoid:

185-0008

Solenoid:

Lockup
Up Shift
Air Horn

189-8667

Solenoid:

Brake Oil Diverter

Solenoid:

777D Off-Highway Truck


and 776D Tractor
Electrical System
AGC1302-UP
AFS82-UP

Resistance (Ohms)

ARC Control
ARC Supply
Proportional

3E-8691

31.0 3.0
16

This indicates that the component has a wire connected to it that is connected to ground.

6.5 0.4
2.8 0.3

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

20 0.2 (50W)
A-C 2.0 0.1 (50W)
B-C 1.0 0.05 (50W)
C-D 0.36 0.02 (25W)
Empty - 95.0 3.0
Full - 1.75 1.75

Fuel Level

32.6 1.6
74.0 2.0
31.0 3.0

At room temperature unless otherwise noted.

Component Location

Machine
Location

CONN 1

F-16

B 59

CONN 2

B-15

43

D 87

CONN 3

B-15

43

C-9

CONN 4

C-15

43

C-5

H 132

CONN 5

C-15

Sensor - Atmospheric Pressure

C-3

H 146

CONN 6

G-14

B 124

Sensor - Body Up

C-15

11

CONN 7

G-14

B 60

Sensor - Boost Pressure

C-3

H 147

CONN 8

A-13

11

Sensor - Brake Air Pressure

I-14

B 52

CONN 9

B-13

112

H-11

Sensor - Brake Oil Temp

C-9

12

CONN 10

B-13

11

Breaker - Caterpillar Monitoring System

H-10

Sensor - Brake Retract Pressure (LH)

B-14

32

CONN 11

I-13

D 89

Breaker - Cigar Lighter

H-10

Sensor - Brake Retract Pressure (RH)

B-14

32

CONN 12

I-13

D 89

Breaker - Dome lamp

H-9

Sensor - Crankcase Pressure

C-4

H 140

CONN 13

A-12

45

I-9

Sensor - Engine Coolant Temp

C-3

H 133

CONN 14

C-12

18

H-10

Sensor - Engine Speed

C-7

31

CONN 15

D-12

B 67

D 91

F-5

F 73

Resistor - Start Aid

I-15

Sender - Fuel Level

Sensor - Aftercooler Temp

E-7

Relay - Wiper Delay

Alarm - Backup

C-16

Resistor - Blower Motor

Alternator

C-8

H 148

Batteries

A-6, A-7

Breaker - Electric Window

H-9

Breaker - 24V to 12V Converter

H-10

Breaker - A/C

H-10

Breaker - Air Dryer

H-10

Breaker - Alternator

H-10

Breaker - Backup Alarm

Breaker - Gauge Lamp

H-9

Sensor - Fan Speed

C-3

31

CONN 16

D-12

G 109

Sensor - Hoist Lever Position

H-8

114

CONN 17

E-12

B 122

Breaker - Key Switch

H-9

Sensor - Oil Pressure (Filtered)

C-4

H 137

CONN 18

H-12

B 61

Breaker - Payload Control (TPMS)

H-11

Sensor - Oil Pressure (Unfiltered)

C-3

H 136

CONN 19

I-12

B 60

Breaker - Prelube

H-11

Sensor - Shift Lever Position

G-8

CONN 20

D-11

G 106

Breaker - Secondary Steering

H-9

Sensor - Speed / Timing (Engine)

C-4

H 139

CONN 21

D-10

G 107

Breaker - Spare

H-9

Sensor - Strut Pressure Front (LH)

E-1

17

CONN 22

I-10

B 66

H-11

Sensor - Strut Pressure Front (RH)

E-1

20

CONN 23

D-9

G 108

Breaker - Start Aid

H-10

Sensor - Strut Pressure Rear (LH)

C-16

19

CONN 24

B-8

28

Breaker - Power Train/Chassis Control

H-10

Sensor - Strut Pressure Rear (RH)

B-16

22

CONN 25

D-8

G 104

Sensor - Throttle Position

D-5

CONN 26

C-7

51

H-10

Sensor - Torque Converter Temp

C-7

24

CONN 27

D-7

51

A-8

47

Sensor - Transmission Speed

B-11

10

CONN 28

G-7

B 68

A-7

Sensor - Turbo Exhaust Temperature (LH)

C-4

H 135

CONN 29

C-6

H 130

Cigar Lighter

G-2

Sensor - Turbo Exhaust Temperature (RH)

C-4

H 141

CONN 30

D-6

G 105

Control - Caterpillar Monitoring System

H-2

Sensor - Turbo Inlet Pressure (LH)

C-5

16

CONN 31

C-5

H 131

Control - Engine

A-4

H 145

Sensor - Turbo Inlet Pressure (RH)

C-5

23

CONN 32

F-5

F 73
B 127

Control - Integrated Braking

F-14

B 70

Sensor - Wheel Speed (LH)

A-14

26

CONN 33 Product Link

E-4

Control - Power Train / Chassis

D-14

B 65

Sensor - Wheel Speed (RH)

A-14

27

CONN 34

F-4

F 76

Control - Truck Payload Monitoring System

D-16

B 122

Solenoid - A/C Clutch

C-7

28

CONN 35

G-4

F 76

Converter - 24V to 12V

J-13

B 62

Solenoid - Air Horn

H-13

B 53

CONN 36

G-4

F 76

Display - TPMS Operator Monitor

G-6

111

Solenoid - Automatic Retarder Control

J-2

F 80

CONN 37

H-3

F 77

Flasher

I-15

D 86

Solenoid - Automatic Retarder Supply

J-2

F 80

CONN 38

F-2

F 74

Fuse - Secondary Steering

B-9

Solenoid - Body Lower

B-12

12

CONN 39 Payload Download

I-8

B 123

Ground - Engine Block

A-5

H 138

Solenoid - Body Raise

B-12

12

CONN 40 Service Tool

I-8

B 125

Ground - Cab

D-12

G 103

Solenoid - Brake Oil Diverter

A-10

24

CONN 41

C-2

15

Ground - Cab (Rear Compartment)

F-11

B 65

Solenoid - Cylinder Injectors 1,3,5,and 7

A-2

35

CONN 42

A-9

47

Ground - Disconnect Switch

A-5

113

Solenoid - Cylinder Injectors 2,4,6,and 8

C-2

35

CONN 43 Timing Calibration

B-6

H 144

Ground - Engine (lower starter)

A-9

Solenoid - Down Shift

B-12

30

Ground - Engine Block (alternator)

C-8

H 148

Solenoid - Exhaust Diverter

C-12

Ground - Engine Control Ground Strap

B-3

H 145

Solenoid - Fan Clutch

C-2

15

Ground - Frame

B-10

18

Solenoid - Lockup

B-12

Ground - Frame

G 103

Solenoid - Start Aid

B-6

34

A-7

Solenoid - TCS 4 Way

A-13

11

Ground - Prelubrication Motor

A-5

48

Solenoid - TCS Proportional

A-14

32

Ground - Secondary Steering Motor

A-6

Solenoid - Up Shift

B-12

30

Lamp - Action

F-2

Suppressor - Arc (A/C Clutch)

C-8

28

Lamp - Body Up Indicator

G-2

Suppressor - Arc (Air Horn Sol)

G-14

B 121

Lamp - High Beam Indicator

F-2

Suppressor - Arc (Key Switch)

E-5

D 58

Lamp - Panel Light (LH)

E-2

Suppressor - Stop Lamp Relay

F-10

D 97

Lamp - Panel Light (RH)

E-2

Switch - A/C High/Low Pressure

B-8

28

Lamp - Payload Green (LH)

I-12

Switch - A/C On/Off

D-4

Lamp - Payload Green (RH)

D-1

94

Switch - A/C Thermostat

F-6

F 73

Lamp - Payload Red (LH)

I-12

Switch - Air Dryer

A-10

47

Lamp - Payload Red (RH)

D-1

94

Switch - Automatic Retarder On/Off

E-4

Lamp - Retarder On Indicator

F-2

Switch - Automatic Retarder Pressure

I-1

F 80

F-2

Switch - Blower

G-3

Lamp - TCS Activated Indicator

F-2

Switch - Brake Oil Diverter Temp

B-10

24

Brake Oil Diverter (Temp Sw to Solenoid)

Lamp - Transmission Reverse Indicator

F-2

Switch - Brake Overstroke

C-9

42

Brake Control ("TCS Activated" Lamp)

Lamp - Turn Indicator (LH)

G-2

Switch - Coolant Flow

B-8

H 143

Lamp - Turn Indicator (RH)

F-2

Switch - Disconnect

A-6

113

Module - Dimmer

I-16

D 85

Switch - Door

E-7

Module - Quad Gauge

I-3

Switch - Engine Oil Level (Low)

B-7

H 142

Module - Speedometer / Tachometer

I-3

Switch - Exhaust Diverter

F-7

111

Module - Wiper Delay

J-16

D 88

Switch - Fuel Filter Pressure (Diff)

B-8

H 134

Motor - A/C Blower

F-6

F 71

Switch - Ground Level Shutdown

D-2

39

Motor - Secondary Steering

A-6

Switch - Hazard Lamps

G-7

111

Motor - Starter (lower)

A-9

Switch - Headlamp

E-5

Motor - Starter (upper)

A-8

Switch - Horn

H-5

Motor - Window (LH)

J-11

114

Switch - Key Start

G-2

Motor - Windshield Washer

B-10

17

Switch - Mode (Cat Mon Sys)

E-2

Motor - Wiper

I-5

F 78

Motor- Prelubrication

A-6

48

106

SENR3860

109

107

104

E
114

I-9

B 126

Switch - Retarder Brake Pressure

I-1

F 80

Receptacle - 24V PWR

D-10

G 110

Switch - Secondary / Park Brake Pressure

I-14

B 54

B-8

Switch - Secondary Steering

D-2

Relay - Backup

G-16

D 83

Switch - Service Brake Pressure

I-14

B 56

Relay - Headlamp

F-10

D 98

Switch - Service Clear (Cat Mon Sys)

H-11

Relay - High Beam

H-16

D 90

Switch - Service Set (Cat Mon Sys)

H-11

Relay - Main Power

G-9

D 101

Switch - Start Aid

D-5

Relay - Prelubrication (Primary)

A-9

48

Switch - Steering Pressure

A-11

40

G-15

D 84

Switch - Stop Lamp (Pressure)

I-14

B 56

Relay - Prelubrication

105

D-3
I-11

Receptacle - 12V PWR


Receptacle - Auxiliary Start

108

Switch - Noise Reduction


Switch - Power Window

Relay - Secondary Steering

B-9

Relay - Secondary Steering

F-10

D 96

Switch - TCS Test

E-3

Switch - Throttle Backup

D-5

E
B 55

Relay - Start

A-8

Switch - Trailer Stop Lamp (Pressure)

J-15

Relay - Start (lower)

A-9

Switch - Transmission Filter

C-9

42

Relay - Start Aid Hold

H-15

D 93

Switch - Transmission Gear

A-12

41

Relay - Start Aid On

H-16

D 92

Switch - Turn Signal/Wiper/Washer/Hi Beam

I-4

Relay - Stop Lamp

F-10

D 97

Part Number for


Connector Plug

Pin

88
87

Single Wire
Connector

101
91

92

Socket

Wire Color

Circuit
Identification
Number

Part Number For


Connector Receptacle

L-C12
3E-5179

AG-C4
111-7898
1

Pin or Socket
Number

Wire Gauge

Ground
Connection

9X-1123

Component
Part Number

Plug

200-L32 BK-14

93

86

Buss Bar (RH)

D-12

98

C-C4
AG-C3
130-6795 130-6795

90

H-9

Breaker - Wiper

97

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)
Harness Connector Serialization Code:
The "C" stands for "Connector" and the number
indicates which connector in the harness. (C1, C2, C3, .....)

325-AG135 PK-14

Breaker - Spare 2

Ground - Frame (upper starter)

96

89

Harness identification code


This example indicates
wire 135 in harness "AG".

Sure-Seal connector:
The plug and receptacle contain
both pins and sockets.

1
2

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

H-10

Breaker - Turn Signal

Deutsch connector:
The plug contains all sockets
and the receptacle contains all pins.

1
2

Breaker - Integrated Brake Control

Lamp - Secondary Steering On Ind

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Connector Number

Breaker - Headlamp

Buss Bar (LH)

The CID is a diagnostic code that indicates which circuit is faulty.

H-16

Alarm - Action

Component

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

Schematic
Location

Machine
Location

Machine
Location

Breaker - Engine Control

Integrated Brake Control (MID 116)


Component
Ground Speed Sensor
Throttle Position Sensor
System Voltage
Engine Output Speed(EOS) Signal
CAT Data Link
Sensor Supply Voltage
Transmission Control
Engine Control Module
Parking Brake Switch
TCS Left Brake Solenoid
TCS Right Brake Solenoid
Transmission Gear Position Sensor
Transmission Output Speed Sensor
Transmission Shift Lever Position Sensor
Brake System Pressure Switch
ARC Supply Solenoid
ARC Control Solenoid
ARC Lamp
Operator ARC On/Off Switch
ARC Pressure Switch
Retarder Pressure Switch
TCS Proportional Solenoid
TCS Lamp
Machine Application
Left Rear Park Brake Pressure Sensor
Right Rear Park Brake Pressure Sensor
Brake Oil Diverter Solenoid
Location Code Incorrect

Connector Location
Schematic
Location

Schematic
Location

Component

Form Number
SENR7508

Oil Level Low Mark.

Related Electrical Service Manuals


Title

E072

Number

110

Alternator: 30-SI Series

Low Engine Coolant Temperature Warning.

2004 Caterpillar, All Rights Reserved

Engine Control (Analog Sensor Power)

998

C985

Operator Mode

Engine Control (Coolant Temperature)


Engine Control
(Engine Speed/Timing Sensor Power)

GN

E038

RENR8392
October 2004

The FMI is a diagnostic code that indicates what type of failure has occurred.

Monitoring System Operator Modes

F714

Loss of Coolant Flow Warning.

FMI No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Monitoring System Service Modes

F700

408

High Exhaust Temperature Derate.

E035

Electrical Schematic Symbols And Definitions

Contact Position

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

Starter Relay to Starter (Upper)

GN

E021

Deactuate

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

WH

403

High Engine Coolant Temperature Warning.

Actuate

80.0 kPa MAX


55 20 kPa
3E-2034
Service Brake Pressure
Normally Closed
(11.6 psi MAX)
(8.0 2.9 psi)
-1.1 0.8C
2.2 0.8C
3E-5464
Air Conditioner Refrigerant Thermostat
Normally Closed
(30 1 .4F)
(36 1.4F)
38.0 3.0C
27C MIN
3E-6449
Brake Oil Diverter Temperature
Normally Closed
(100 5.4F)
(81F MIN)
1200 kPa MAX
700 100 kPa
A-C Normally Closed
3E-6450
Steering Pressure
A-B Normally Open
(174.0 psi MAX)
(102 14.5 psi)
Stop Lamp Pressure
45 kPa MAX
5 kPa MIN
166-7781
Normally Open
Trailer Stop Lamp Pressure
(6.5 psi MAX)
(0.7 psi MIN)
28 15 kPa
60 kPa MAX
Normally Open
103-4977
Retarder Brake Pressure
(8.7 psi MAX)
(4.1 2.2 psi)
275 to 1750 kPa
114-5333
A/C High / Low Pressure
Normally Open
(40 to 254 psi)
55 20 kPa
80.0 kPa MAX
111-9563
ARC Pressure
Normally Closed
(11.6 psi MAX)
(8.0 2.9 psi)
82.7 kPa MIN
137.9 13.8 kPa
144-5661
Fuel Filter Pressure
Normally Closed
(20.00 2.00 psi)
(12.0 kPa MIN)
517 35 kPa
448 35 kPa
Normally Open
160-2445
Secondary Brake Pressure
(75.0 5.1 psi)
(65.0 5.1 psi)
362 29 mN
303 mN MIN
171-8709
Coolant Flow
Normally Open
( 1.30 0.1 oz)
(1.09 oz MIN)
At Point X
At Point X
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).

Condition

E017

Function

Contact position at the contacts of the harness connector.

304

Monitoring Circuits
Alternator (R term) / Product Link /
Cat Mon Sys
Cat Mon Sys (Brake Air Pressure)

Off Machine Switch Specification


Part No.

Electrical Schematic Symbols And Definitions

85
84
58

83

FUSE - A component in an electrical circuit that will open the circuit if too much
current flows through it.

behind
wall

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet


closes the contacts of a normally open reed switch; it opens the contacts of a
normally closed reed switch.

Area D: Inside left wall


of compartment behind cab

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

SENDER - A component that is used with a temperature or pressure gauge. The


sender measures the temperature or pressure. Its resistance changes to give an
indication to the gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by
electricity. It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the
circuit if too much current flows through it. This does not destroy the circuit breaker
and it can be reset to become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close a valve or move a piece of metal that can do work.

94
9
46

50
3

113
34

20

38

37

40

29

27

21

23

22

44
42

13

41

135

30

10

43
133

14

35

25 48

31
7

32

24

28 16 51

18
17

15

49

33

45

12

11

19

112

47

39

26

36

146

134

111
B
F

145

130
148

114

139

6
138
136
137

Machine locations are repeated for components located close together.


A = Located inside of cab.

103

B = Located in rear compartment.

Area G: Outside right wall of


compartment behind cab

C = Located behind operator's seat.

Area H: Engine (Front View)

D = Located on left side wall of rear compartment.

Area H: Engine (Left Side View)

E = Located on dash panel.


F = Located in front compartment.
G =Located on right wall of rear compartment.

141

H = Located on engine.

111

A
E

B
114

25
23 16

14
34

46

28 51 35

7
62

15
125

Access to connector
faces is behind the seat.

31 37

78

39

123

67
60

59

56

76

73

18 21

20 50 13

132

140

24

49
36 112

40
47

44 11
45

12

32

22

41

42

43
130

131

30
10

26

27

19

143
144

113

80

53

70

124

65

71

122

33

38
48

66

61

17

29

126
77

94
3

68

52
55
127

54

121

Area B: Compartment behind cab

Right Side View of Cab

142

74

Area F: Compartment in front of cab

Machine Harness Connector And Component Locations

Area H: Engine (Rear View)

Area H: Engine (Right Side View)

(Dimensions: 48 inches x 35 inches)

Wire Color

Wire
Number

RENR8392

Wire
Number

36 Page,

Component identifiers (CID) and Module Identifier (MID)


Transmission / Chassis (Power Train) Control (MID 027)
CID No.
Component
0168
System Voltage
0190
Engine Output Speed(EOS) Signal
0248
CAT Data Link
0269
Sensor Supply Voltage
Secondary Steering Relay
0420
0444
Start Relay
0562
Caterpillar Monitoring System
0590
Engine Control
0627
Parking Brake Switch
0700
Transmission Gear Sensor
0701
Transmission Output Speed Sensor
0702
Gear Selector Lever
0704
Service Brake Pressure Switch
0706
Body Up Switch
0707
Upshift Solenoid Valve
0708
Downshift Solenoid Valve
0709
Lockup Solenoid
0718
Transmission System
0724
Body Raise Solenoid Valve
0725
Body Lower Solenoid Valve
0773
Hoist Lever Rotary Position Switch
0967
Machine Application
1236
Body Up Lamp
1326
Location Code Incorrect
1394
Exhaust Diverter Solenoid
Machine Lockout Lamp
1427

Wire Description

13

515-N6
200-N2
516-N7
517-N8
522-N10
518-N9

1
2
3

LH SPEAKER
6T7695

+
-

509-M22 WH-16
508-M21 PU-16
200-M16 BK-16
113-M6 OR-16
A513-M28 PK-16
135-M10 BU-16
512-M24 GN-16
511-M23 BR-16

1
2
3
4
5
6
7
8

LEFT SPKR LEFT SPKR +


GROUND
+ BATTERY (24V)
+ BATTERY (MEMORY)
+ BATTERY (12V)
RIGHT SPKR RIGHT SPKR +
ANTENNA

WH/BK BR/BK
WH/GN
BK
BU
YL
RD
GY/BK VI/BK
GY/VI

511-M23 BR-16
512-M24 GN-16

A/C
THERMOSTAT
SWITCH
3E5464

1259740
BLOWER MOTOR
DROPPING
RESISTOR

MOTOR

102-A3 BU-14

A/C
BLOWER
MOTOR
1129565

RH WHEEL
SPEED
SENSOR
3T2469

A
B
C

J767-RR3 GY-16

J767-RR1 GY-16

(R)
S-1

TCS 4WAY SOL


9G9988

RR-C3
3E-3382
767-RR6 WH-16
J767-RR3 GY-16
769-RR7 BU-16

J-C6
1552273

J-C15
3E3382
1
2
3
4
5
6

1
2
3
4
5
6

767-J17 WH-16
J767-J21 GY-16
769-J24 BU-16
770-J25 GN-16

TRANSMISSION
GEAR
SWITCH
1188471

GEAR
GEAR
GEAR
GEAR
GEAR

5
4
3
2
1

+V

GN-18
YL-18
OR-18
WH-18
BR-18

308-CF8 YL-18

725-K15
724-K14
723-K13
722-K12
721-K11

GN-16
YL-16
OR-16
WH-16
BR-16

1
2

BK-18
BK-18

START
RELAY
1183534

H-P4

MTR

BAT

MOTOR

126-K17 PK-16

H-P5

1
2

START
RELAY
1183534

BK-18
BK-18

H-P6

6D8149
K-C5

15

14

13

12

F702-A185 GN-16
998-A221 BR-16
A700-A172 OR-16

998-G50 BR-18

998-A225 BR-16
998-A221 BR-16

201-P48 BK-16

GN-18
GN-18

SPD TIMING
SNSR
1296628

OIL PRESS
SNSR
(FILTERED)
1619931

+8V
GROUND
SIGNAL

+8V
GROUND
SIGNAL

+8V
GROUND
SIGNAL

LH TURBO EXH RH TURBO EXH


TEMP SNSR
TEMP SNSR
1637882
1637882

+5V
GROUND
SIGNAL

+8V
GROUND
SIGNAL

+5V
GROUND
SIGNAL

CRANKCASE
PRESS
SNSR
1619926

1
2

K989-CW5 BU-16
K927-CW11 BU-16

K991-CW6 OR-16
J766-CW12 PU-16

454-A105 GN-16
200-A67 BK-16

GN-18
GN-18
1
2

BK
BK

1
2

J766-CW9 PU-16

454-CW1 GN-16

1
2
3
4

200-A61 BK-16
605-A127 YL-16
606-A132 GY-16

614-A145 PU-16
619-A151 GN-16
611-A140 PU-14

1
2
3
4
5
6
7

+BATTERY
GROUND
SIGNAL

RH FRONT
STRUT PRESS
1753186

OIL
PRESS SNSR
(UNFILTERED)
1619931

ATMOS
PRESS
SNSR
1619926

BOOST
PRESS
SNSR
1619929

ENG COOL
TEMP-SNSR
1022240

FAN SPEED
SENSOR
(ATTACH)
126-1133
C-P46

1
2

799-CL9 WH-16
636-CL10 GN-16

636-CL10 GN-16

RD
BK

RH GREEN
PAYLOAD
LAMP
8T9684
1
2

RD
BK

SECONDARY STEER SW
1701331
ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

FAN CLUTCH
SOLENOID
(ATTCH)
124-3497
C-P47

HH-C2
1698670
F715-HH1 PU-16
998-HH2 BR-16
F716-HH3 WH-16

COLOR

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

YL
YL

ATCH WIRE, CABLE,


COMPONENT

1
2

C-C8
3E-3361

1
2

C-C7
3E-3361

C-P6

C-C9
3E-3361

C-C10
3E-3361

MOTOR

CBL-AR1 BK-00

C-C34
1010205

C-P31

A701-C62 GY-16
F726-C87 YL-16

C-C32
3E3361

1
2

C-P30

A703-C71 BR-16
F726-C88 YL-16

C-C33
3E3361

1
2

C-P29

A705-C75 BU-16
F728-C89 BR-16

C-C35
3E3361

1
2

A707-C79 PU-16
F728-C90 BR-16
ADEM II
HOUSING
GROUND

1
2

YL-16
BU-16
BR-16
GN-16

ADEM
MOUNT
GROUND

C-C21
3E3361
C-P32

C-P21
132-0203
CYLINDER
HEAD
SOL 7

C-P22
132-0203
CYLINDER
HEAD
SOL 5

C-P23
132-0203
CYLINDER
HEAD
SOL 3

C-P24
132-0203
CYLINDER
HEAD
SOL 1

BR-16
BU-16
GN-16
GN-16

PRE-LUBR
MOTOR
2G6158

F726-C53
F727-C57
F728-C63
F729-C67

CBL-AM1 BK-00

STRAP-NN1 BK-14

CIRCUIT GROUPING
DESIGNATION

ID
A
C
E
F
G
H
J
K
L
M
N
P
R
T
V
W
AA
AE
AF
AG
AH
AJ
AK
AL
AM
AN
AP
AR
AT
AV
AW
AY
CA
CC
CE
CF
CG
CH
CJ
CK
CL
CM
CN
CP
CR
CT
CV
CW
CY
EC
EE
FF
GA
GG
HH
JJ
KK
LL
MM
NN
PP
RR
UU
XX
YY

PART#
200-8807
201-0715
170-1001
185-9549
173-1069
188-0630
170-1000
170-1007
200-8797
172-6142
118-8580
172-6774
201-0442
170-1011
117-2932
173-1066
9G-0549
170-1026
128-8479
2A-7094
161-4023
8G-4090
2A-7093
109-4394
2G-4177
125-3565
134-4410
2G-4177
2A-7098
9G-0549
170-1025
156-5733
170-1024
4N-6580
116-9309
120-9288
173-1067
161-9845
130-5998
201-0716
180-1497
139-0673
130-6614
132-6469
174-2849
161-4023
174-2850
163-0957
170-1004
118-7952
6S-1061
163-0954
118-6753
2A-7098
170-1012
179-9485
2G-5786
134-4411
7G-1060
7X-6315
153-7485
170-1003
160-5073
117-2931
7I-4731

ATCH
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
ATT
STD
ATT
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
ATT
ATT
STD
STD
STD
ATT
STD
STD
STD
STD
STD
ATT
STD
STD
ATT
STD
ATT
STD
STD
STD
STD
ATT
ATT
STD
STD
STD
STD
STD
STD
STD
STD
ATT
STD
STD
STD
ATT
STD
STD
STD

HARNESS & CABLE CHART


LOC
TYPE
DESCRIPTION
D10 HARNESS MAIN CAB
C6 HARNESS ENGINE
B13 HARNESS REAR CHASSIS
C9 HARNESS EMSII CHASSIS
F4 HARNESS DASH PANEL
C10 HARNESS POWER
C11 HARNESS MAIN CHASSIS
C12 HARNESS CHASSIS XMSN
D13 HARNESS CAB XMSN
E7 HARNESS OVERHEAD
E5 HARNESS CAB A/C UNIT
G3 HARNESS CEMS DASH PANEL
F13 HARNESS INTEGRATED BRAKING
F1 HARNESS FRONT LIGHTS
I11 CABLE
ANTENNA COAX
G9 WIRE AS. POWER DISTRIBUTION
A6 CABLE
POS TO NEG BATTERY
A6 CABLE
NEG FR BATT TO DISC SW
B7 WIRE AS. A/C FAN JUMPER
A8 CABLE
POS SEC BATT TO RH BUS BAR
B14 HARNESS RIGHT REAR LIGHTS
A8 CABLE
STARTER TO GND
SEC STEER RLY TO RH BUS BAR
A8 CABLE
A7 CABLE
SEC STEER RLY TO MOTOR
SEC STEER MOTOR TO GND
A6 CABLE
A6 CABLE
RH BUS BAR TO LH BUS BAR
A6 CABLE
PRE-LUBR RELAY TO MOTOR
A5 CABLE
PRE-LUBR MOTOR TO GND
A8 CABLE
STARTER TO LH BUS BAR
A7 CABLE
POS TO NEG BAT
A6 CABLE
NEG THIRD BATT TO DISC SW
A13 HARNESS TRACTION CONTROL VALVE
A6 CABLE
DISCONNECT SW TO GND
B8 CABLE
AUXILLARY STARTING
G4 WIRE AS. RETARDER LAMP DIVERSION
A11 HARNESS XMSN GEAR SW
F9 WIRE AS. MAIN RLY TO ALT BKR
D15 HARNESS CAB PAYLOAD MONITORING
B5 WIRE AS. GND LEVEL SHUTDOWN DIVERSION
C6 HARNESS ENG TO CAB SIDEWALL
D1 HARNESS CHASSIS PAYLOAD
I10 HARNESS ELECTRIC LH WINDOW
A9 HARNESS PRE-LUBR RELAY JUMPER
B2 HARNESS UNIT INJECTORS
H3 WIRE AS. CEMS CODE - 777D
C14 HARNESS LEFT REAR LIGHTS
H3 WIRE AS. CEMS CODE - 776D
I1 HARNESS AUTOMATIC RETARDER VALVE
C11 HARNESS EXHAUST DIVERTER SOL
C5 HARNESS TURBO INLET SENSORS
A8 CABLE
TOP STARTER TO BOTTOM STARTER
G5 HARNESS CAB CEMS
A7 CABLE
POS RR BATT TO RH BUS BAR
A8 CABLE
STARTER TO LH BUS BAR
B5 HARNESS GND LEVEL SHUTDOWN
G9 HARNESS CIRCUIT BREAKER PANEL
A7 CABLE
TOP STARTER TO FRAME GND
A8 CABLE
PRE-LUBR RELAY TO STARTER
C11 STRAP
CAB GND TO CHASSIS GND
A2 STRAP
ECM GND STRAP
A1 WIRE AS. ALT GND
B13 HARNESS TCS SENSORS
F7 HARNESS CENTER CONSOLE
I14 HARNESS 776D TRAILER STOPLAMPS
A8 WIRE AS. BOTTOM STARTER TO ENG GND

CBL-AA1 RD-00

12V BATTERY
9X9730
AA-P1

POS

NEG

12V BATTERY
9X9730
AA-P2

POS

NEG

12V BATTERY
9X9730
AA-P5

CBL-AE1 BK-00
POS

NEG

12V BATTERY
9X9730

CBL-CA1 BK-00
DISCONNECT
SWITCH
7N0718
AE-P1

FRAME
GROUND
ADEM II
ENGINE BLOCK
GROUND

AA-P7

NOTE
NOTE
NOTE
NOTE
NOTE

J2

ADEM II
ENGINE
CONTROL
132-8900
C-P33

A:
B:
C:
D:
E:

NORMALLY OPEN BEFORE REFRIGERANT CHARGE


USED ON 777D ONLY
USED ON 776D ONLY
NOT USED ON MACHINES WITH AUTOMATIC RETARDER
NOT USED

THIS SCHEMATIC IS FOR THE 776D/777D EMISSIONS


UPDATE TRUCK.
169-3765 -02
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE
MACHINE WITH THE KEY AND ENGINE OFF AND THE
XMSN SHIFTER IN NEUTRAL.

BAT

J1

C-P8

C-P7

A704-C77 GN-16
F727-C85 BU-16

C-P5

L#

A702-C80 PU-16
F727-C86 BU-16

1
2

YL
YL

YL
YL

YL
YL

C-C29
3E-3370

1
2
3
4

CONN 31

F707-C20 WH-18
F708-C23 YL-18

F702-C10 GN-18

113-C7
892-C6
893-C5
150-C1
150-C3
E793-C26
E794-C25

OR-14
BR-18
GN-18
RD-14
RD-14
BU-18
YL-18

522-C21 WH-14
521-C27 YL-14
403-C28 GN-18

L912-C22 WH-18

BK-18
GN-18
OR-18
PK-18
201-C2
481-C19
F975-C11
L910-C4

CYLINDER
HEAD
SOL 2
132-0203
C-P16

CYLINDER
HEAD
SOL 4
132-0203
C-P15

CONNECTOR

A706-C73 GY-16
F729-C84 GN-16

1
2

L912-C22 WH-18

CYLINDER
HEAD
SOL 6
132-0203
C-P14

HH-C1
1698670

1
2

CONN 41

CIRCUIT NOT CONNECTED


CYLINDER
HEAD
SOL 8
132-0203
C-P13

A708-C68 BR-16
F729-C83 GN-16

C-C1
3E3361

F715-C31 PU-16
F716-C34 WH-16

1
2

F715-HH1 PU-16
F716-HH3 WH-16
998-HH2 BR-16

C-C13
1042921

A
B
C

C-C14
3E3370

1
2

A
B
C

C-C15
3E3370

A
B
C

C-C41
1042921

997-C9 OR-16
993-C99 BR-16
A747-C66 GY-18

A
B
C

C-C36
3E3370

A
B
C

C-C17
3E3370

997-C12 OR-16
993-C98 BR-16
A746-C69 PK-18

C-C37
3E3370

A
B
C

C-C39
1042921

A
B
C

A
B
C

F704-C51 OR-18

C-C38
1042921

A700-C94 OR-18

A
B
C

F703-C70 GY-18

C-C16
3E3370

A700-C93 OR-18

A
B
C

C-C40
1042921

997-C36 OR-16
993-

A
B
C

A
B
C

997-EC2 OR-16
993-EC5 BR-16

A
B
C

997-EC1 OR-16
993-EC4 BR-16

EC-C3
3E3370

BK-18
BK-18

OR-18
BK-18
WH-18

OR-18
YL-18
GN-18

OR-18
YL-18
GN-18

WH-18

OR-18
BK-18

OR-18
YL-18
GN-18

OR-18
YL-18
GN-18

1
2

WH-18

OR-18
BK-18

WH-18

OR-18
BK-18

OR-18
YL-18
GN-18

WH-18

OR-18
BK-18

OR-18
YL-18
GN-18

OR-18
YL-18
GN-18

F717-CK12 YL-16

E794-CK24 YL-16
E793-CK25 BU-16
521-CK26 YL-14
403-CK27 GN-16
F720-CK11 GN-16

522-CK21 WH-14
J765-CK23 BU-16
L912-CK22 WH-16

481-CK19 GN-16
F707-CK20 WH-16

F975-CK17 OR-16
200-CK18 BK-14

F709-CK13 BU-16
F721-CK14 GY-16
F710-CK15 BR-16
317-CK16 YL-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

150-CK1 RD-14
201-CK2 BK-16
150-CK3 RD-14
L910-CK4 PK-16
893-CK5 GN-16
892-CK6 BR-16
113-CK7 OR-14
A700-CK8 OR-16
998-CK9 BR-16
F702-CK10 GN-16

C-C12
3E3364

C-C43
1010204

NEG

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

GND LVL
SHUTDOWN
1392116

BK-18
RD-18
WH-18

A
B
C

C-C4
3E3373

FRAME
GROUND

POS

RH RED
PAYLOAD
LAMP
8T9683

CL-C7
7N9737

G-C11
3E-7996

BK-18
WH-18

EC-C2
3E3370

MOTOR

AFTCLR
TEMP SNSR
1022240

+5V
GROUND
SIGNAL

403-A97 GN-16
YL-16
BU-16
YL-14
GN-16
GN-16
E794-CK24
E793-CK25
521-CK26
403-CK27
F720-CK11

F717-CK12 YL-16

WH-14
OR-14
WH-16
BU-16
522-CK21
113-CK7
L912-CK22
J765-CK23

RH TURBO
INLET PRESS
SNSR
1619926

ENGINE
GROUND

10

OR-18
BK-18
YL-18

1
2

MOTOR

H-P7

CBL-EE1 BK-00

11

CL-C5
3E-3370
A
799-CL4 WH-16
B
251-CL5 BK-16
C
858-CL6 GY-16

799-CL7 WH-16
635-CL8 BU-16

A708-C68 BR-16
A706-C73 GY-16
F729-C67 GN-16
A704-C77 GN-16
A702-C80 PU-16
F727-C57 BU-16
A701-C62 GY-16
F726-C53 YL-16
A703-C71 BR-16
A705-C75 BU-16
F728-C63 BR-16
A707-C79 PU-16

UPPER
STARTER
1W6363

MTR

LH FRONT
STRUT PRESS
1753186

EMSII MODE SW
1701307

EC-C1
3E3376

FRAME
GROUND

16

NOISE REDUCTION SW
1701327

C-C23
3E3361

SECONDARY
STEERING
MOTOR
1164531

BUS
BAR
8C6358

+BATTERY
GROUND
SIGNAL

CONN 30
LH TURBO
INLET PRESS
SNSR
1619926

RH
PARK/TURN
LAMP
135-0427
T-P6

TN
GD
PK

OR-18
BK-18
YL-18

THRT POS
SNSR
1761602

+V ANALOG
GROUND
SIGNAL

ENG LOW OIL


LEVEL SW
1232993

CBL-KK1 BK-000

CONN 13

1
2

BUS
BAR
8C6358

RD-18
BK-18
WH-18

A
B
C

251-CL2 BK-16
859-CL3 YL-16

859-CL3 YL-16
799-CL16 WH-16
799-CL17 WH-16
799-CL15 WH-16
251-CL13 BK-16
251-CL14 BK-16
251-CL12 BK-16
858-CL6 GY-16

A
B
1
2
3
4
5
6
C
D

727-G73 GN-18
136-G81 GN-18

1
2

CBL-AP1 RD-00
H-C24
1552269

A
B
C

YL
YL

AIR DRYER SW
2G2159

T-C7
1698670

A
B
1
2
3
4
5
6
C
D

614-G59 PU-18
614-G61 PU-18
200-G33 BK-18

C-C25
3E3361

C-C28
3E3361
BK-18
BK-18

RH
LOW BEAM
HEADLAMP
161-0908
T-P5

1
2

YL
YL

STER PRESS SW J-C4


1698670
3E6450
A
728-J14 BU-16
B
J765-J33 BU-16

T-C6
1552269

799-CL11 WH-16
635-CL8 BU-16

C-C11
3E3361
BU-18
BK-18

FRAME
GROUND

LOWER
STARTER
1W6363

WH-18

RH
HIGH BEAM
HEADLAMP
157-0305
T-P4

1
2

YL
YL

H-C25
1552269

BK-18

T-C5
1552269

YL
YL

G
H
I
F
E
C
B
A
D
J
5S3657
CF-C2

122-J1 BU-16

705-K8 PK-16
922-K3 BR-16
704-K7 GY-16
703-K6 BU-16
J764-K1 BR-16
726-K16 BU-16

C-C30
3E3361
1
2

CBL-AL1 RD-00

101-H16 RD-10
314-H17 PU-10

RH BACKLTG LAMP
1636508

1
2

1
2

306-H1 GN-16

+
614-G67 PU-18
200-G21 BK-18
G-C23
1071984

TCS TEST SW
1701301

A707-C79 PU-16
A706-C73 GY-16
A703-C71 BR-16

CONN 42

LH BACKLTG LAMP
1636508

CONN 43

137-H12 OR-12

PRE-LUBR
RELAY PRIM
3E0154

1
2

+
614-G68 PU-18
200-G20 BK-18
G-C21
1071984

C-C5
3E3361

TIMING CALIBRATION
(TC) PROBE CONNECTOR

CBL-AK1 RD-00

CBL-CC1 RD-00

RH TURN IND LAMP


1631879

201-G8 BK-18
E735-G75 PU-16

PK-18
GN-18
GY-18
PU-16
BR-16

1
2

CN-C1
3E-3361

A746-C69
F702-C10
F703-C70
A702-C80
F728-C63

J-C10
1552269
L918-J35 GN-16

H-C6
1552269

EMSII ACTION LAMP


1631876

606-G51 GY-18
+
200-G14 BK-18
G-C20
1071984

614-G62 PU-18
614-G61 PU-18
200-G34 BK-18

GY-16
PU-16
BR-16
GN-16
BU-16
GY-16
PU-16
BR-16

H-C5
3E-3364
337-H11 WH-16
200-H10 BK-16

411-G40 PK-18
+
201-G37 BK-18
G-C19
1071984

CL-C4
3E-3370

A701-C62
A702-C80
A703-C71
A704-C77
A705-C75
A706-C73
A707-C79
A708-C68

K-C6
8T8667

RD-18

F700-C65 BU-18
A747-C66 GY-18

K-C4
7N9738

3K-8782
10A
FUSE

BK-18
BK-18

SECONDARY
STEER
RELAY
3E0154

727-H5 GN-16
200-H14 BK-16

A
B
C

F715-C31 PU-16
F716-C34 WH-16

1
2

CBL-AK1 RD-00

SECONDARY STEER ON
LAMP
1631876

C-C22
3E3361

C-C31
3E-3364

109-H3 OR-4

101-H4 RD-4

+
462-G43 YL-18
200-G15 BK-18
G-C18
1071984

C-C24
3E3361

START AID SOL


1238773

COOL FLOW
SW
1718709

RETARDER ON LAMP
1631878

614-G62 PU-18

G-C10
3E-7996

200-G27 BK-18

OR-18
PK-18
GY-18
YL-18

BK OIL DIV TEMP SW


3E6449

J-C7
1552269

CBL-CC2 BK-00

F718-A193 BU-16
F717-A191 YL-16

E794-A184 YL-16
E793-A183 BU-16
521-A118 YL-16
403-A97 GN-16
F720-A194 GN-16

F723-A196 PK-16

522-A119 WH-14
113-A19 OR-16
L912-A101 WH-16

481-A107 GN-16
F707-A186 WH-16
481-CK19 GN-16
F707-CK20 WH-16

BU-16
GY-16
BR-16
YL-16
F709-CK13
F721-CK14
F710-CK15
317-CK16

F975-CK17 OR-16
200-CK18 BK-14

BR-16
GN-16
OR-16
BR-16
GN-16
892-CK6
893-CK5
A700-CK8
998-CK9
F702-CK10

+8V
GROUND
SIGNAL
OR-18
BK-18
WH-18
A
B
C

481-C19 GN-18

C-C3
1042921

CONN 24

BK-18
BK-18

G-C9
3E-7996

LH
HIGH BEAM
HEADLAMP
157-0305
T-P3

1
2

T-C1
9G3670

TCS ACTIVATED LAMP


1631878

+
123-G10 WH-18
454-G42 GN-18
G-C17
1071984

A-C19
1698669

A700-A172 OR-16
998-A221 BR-16
F702-A185 GN-16

C-C26
1130580

1
2

FUEL FLTR
DIFF SW
1445661

AUX START
RECEPTACLE

G-C8
3E-7996

A700-C46
A746-C69
A747-C66
A751-C61

K-C14
7N9737

FRAME GND
9G0028

CBL-CC1 RD-00

A/C ON SW
1701328

E795-C44 YL-18
E796-C48 GN-16
E799-C54 BR-18

109-H3 OR-4

MOTOR

F718-A193 BU-16
F720-A194 GN-16
521-A118 YL-16
522-A119 WH-14

F717-A191 YL-16

WH-16
PK-16
GY-16
BR-16
BU-16
YL-16
YL-16
F707-A186
F723-A196
F721-A195
F710-A189
F709-A188
F717-A192
F717-A190

200-A57 BK-16
201-A77 BK-16
481-A107 GN-16
F975-A228 OR-16

F975-A228 OR-16
200-A57 BK-16

L912-A103 WH-16

L912-A103 WH-16
L912-A101 WH-16
L910-A104 PK-16
F709-A188 BU-16
F721-A195 GY-16
F710-A189 BR-16
317-A92 YL-16

892-A206 BR-16
893-A212 GN-16
A700-A172 OR-16
998-A220 BR-16
F702-A185 GN-16

150-A50 RD-14
150-A49 RD-14
113-A19 OR-16
317-A92 YL-16
E793-A183 BU-16
E794-A184 YL-16
892-A206 BR-16
893-A212 GN-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

RD-14
BK-16
RD-14
PK-16
150-CK1
201-CK2
150-CK3
L910-CK4

CONN 26

1
2

CK-C2
3E6286

CONN 29

L910-C4 PK-18

CONN 27

109-CK28 OR-04

GN-16
BU-16
GY-16
YL-16
BK-16
WH-16
WH-16
636-CL10
635-CL8
858-CL6
859-CL3
251-CL13
799-CL16
799-CL11

BK
BK

109-C116 OR-04

858-CL6 GY-16
859-CL3 YL-16

BK-16
PU-16
PK-16
BU-16
GN-16
251-CL13
861-CL18
860-CL19
635-CL8
636-CL10

861-CL18 PU-16
860-CL19 PK-16

F975-F6 OR-16

150-A49 RD-14
201-A77 BK-16
150-A50 RD-14
L910-A104 PK-16

799-CH21 WH-16

858-CH25 GY-16
859-CH26 YL-16

799-CH16 WH-16
251-CH5 BK-16
861-CH28 PU-16
860-CH27 PK-16
635-CH8 BU-16
636-CH11 GN-16

F975-FF26 OR-16

472-FF17 OR-16

447-FF16 PK-16
447-F5 PK-16

472-F4 OR-16

446-F3 PU-16

1
2
3
4
5
6
7
8
9
10
11
12

513-C72 OR-14
522-C64 WH-14

126-J34 PK-16
728-J14 BU-16
122-J1 BU-16
506-J8 PU-16

612-J37 GY-16

200-J38 BK-16

J-C13
3E3364
1
2

AF-C1
3E-3361

T-C4
1552269

HIGH BEAM IND LAMP


1631880

G-C6
3E-7996

A
B
1
2
3
4
5
6
C
D

F718-G71 BU-18
998-G17 BR-18

520-G48 WH-16
521-G49 YL-16

A751-C61 YL-18
A701-C62 GY-16
F727-C57 BU-16

231-CF1 BK-18
726-CF2 BU-18

9W3089
CF-C1

CONN 8

BK-18

F720-G72 GN-18
998-G50 BR-18
998-G24 BR-18

614-G63 PU-18
200-G28 BK-18

LH
LOW BEAM
HEADLAMP
161-0908
T-P2

1
2

CL-C6
7N9738

E735-G75 PU-16
727-G73 GN-18
136-G81 GN-18

BR-16
GY-18
BU-18
GN-18
OR-16
WH-18

K-C3
7N9738

725-CF3
724-CF4
723-CF5
722-CF6
721-CF7

998-A220 BR-16

102-A4 BU-16
446-FF15 PU-16

201-FF6 BK-16
201-F2 BK-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

426-F1 BR-16

200-H6 BK-08

306-H1 GN-16
462-H13 YL-16
109-H3 OR-4
101-H4 RD-4
727-H5 GN-16

426-FF14 BR-16

200-A54 BK-08
23
24
25

19
20
21
22

306-A86 GN-16
462-A106 YL-16
109-A13 OR-04
101-A1 RD-04
727-A162 GN-16

337-A96 WH-16
337-A96 WH-16
15

11
12
13
14

9
10

7
8

16
17
18

E790-A179 PK-16
998-A223 BR-16
5
6

3
4

1
2

337-H11 WH-16

PU-16
PK-16
BR-16
GY-16
GY-16
WH-16
GN-16
BU-16
GY-16
PU-16
BU-16
BR-16
YL-16

J765-J19 BU-16
J765-J33 BU-16
176-J31 OR-16
K952-J30 BR-16
H428-J6 GY-16
H429-J7 BU-16
767-J17 WH-16
769-J24 BU-16
770-J25 GN-16
773-J26 GY-16
774-J27 YL-16
775-J28 BR-16
J767-J20 GY-16

612-J36 GY-16

604-J9 OR-16
605-J10 YL-16
606-J11 GY-16
614-J13 PU-16
E750-J15 PU-16

126-J2 PK-16
WH-16
WH-16

GN/BK-14
BK-14

1
4
2
3
WH

(L)
S-2

10
1
9
2
3
6
7
8
5
4

2 3
1

A
B
1
2
3
4
5
6
C
D

A
B
1
2
3
4
5
6
C
D

LH
PARK/TURN
LAMP
135-0427
T-P1

TN
GD
PK

T-C3
1552269

A-C30
9G3676

XMSN REV IND LAMP


1631878

+
-

+
M901-G80 YL-18
K952-G82 BR-18
G-C16
1071984

G-C5
3E-7996

103-G2 YL-16
102-G1 BU-16
610-G53 OR-16
F717-G70 YL-18
F720-G72 GN-18
614-G64 PU-18
614-G65 PU-18
200-G18 BK-18

998-G17 BR-18

F710-C15 BR-18
F717-C30 YL-18
F720-C29 GN-18
F721-C14 GY-18
A700-C8 OR-18

619-A250 GN-14

E790-A181 PK-16
K748-A203 OR-16
614-A237 PU-16
126-A37 PK-16
138-A40 GN-16
604-A126 OR-16
126-A34 PK-16
727-A164 GN-16
619-A250 GN-14
614-A147 PU-16
604-A126 OR-16
E790-A182 PK-16

605-A128 YL-16
606-A133 GY-16
307-A87 OR-16

K952-A232 BR-16
K952-A231 BR-16
537-A121 GN-16
176-A227 OR-16

126-A36 PK-16
506-A113 PU-16
987-A219 WH-16
122-A14 BU-16
773-A169 GY-16
769-A167 BU-16
775-A171 BR-16
774-A170 YL-16
J767-A202 GY-16
J765-A200 BU-16
767-A166 WH-16
770-A168 GN-16
612-A142 GY-16
H429-A109 BU-16
H428-A108 GY-16
K952-A230 BR-16

J767-A202 GY-16
506-A113 PU-16
122-A14 BU-16
H428-A108 GY-16
H429-A109 BU-16
176-A227 OR-16
987-A219 WH-16
E790-A182 PK-16
604-A126 OR-16
605-A128 YL-16
J765-A200 BU-16
E750-A175 PU-16
126-A36 PK-16
K952-A232 BR-16
606-A133 GY-16
612-A142 GY-16
767-A166 WH-16
770-A168 GN-16
769-A167 BU-16
773-A169 GY-16
614-A147 PU-16
728-A165 BU-16
775-A171 BR-16
774-A170 YL-16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

E750-J15
126-J2
K952-J30
606-J11
612-J36
767-J17
770-J25
769-J24
773-J26
614-J13
728-J14
775-J28
774-J27

BR-16
PK-16
YL-16
BU-16
GY-16
PK-16
OR-16
GN-16
BR-16
WH-16
OR-16
YL-16
GN-16
BU-16
PK-16
922-K3
E790-K4
G704-K5
703-K6
704-K7
705-K8
709-K9
710-K10
721-K11
722-K12
723-K13
724-K14
725-K15
726-K16
126-K17

J764-K18 BR-16

K-C13
7N9737

BK
WH
BK

767-RR6 WH-16

RR-C2
9D3955
+V
GROUND
SIGNAL

GROUND
GND VERIFY

TCS PROPN SOL


3T0062

J-C12
1552269

LOCKUP SOL
XMSN SPD SNSR
1446292
1440178

J767-J20 GY-16

AY-C2
7N-8204

1
2

200-J5 BK-16

K-C12
7N9737

ENG SPD
SNSR
1895746

C-C2
9G4351

521-C27 YL-14
513-C76 OR-14

1
2

G-C7
3E-7996

614-G60 PU-18
614-G66 PU-18
200-G27 BK-18

G-C4
3E-7996

E799-C54 BR-18
994-C55 GY-18
995-C56 BU-18

RR-C1
9D3955
767-RR4 WH-16
J767-RR2 GY-16
769-RR7 BU-16

506-J8 PU-16
200-J22 BK-16

DNSHIFT SOL
1446292

K-C2
7N9738

WSHLD WASHER
MOTOR
1754143

J-C8
1552269

K-C9
1552269

UPSHIFT SOL
1446292

CK-C4
9G4348

C-C18
3E3361
BK-18

START AID SW
1701303

611-G54 PU-16
200-G32 BK-18
G-C15
1071984

700-G69 PK-18

F726-C53 YL-16

+V
GROUND
SIGNAL

WH-18
BK-18

1
2
3

A
B
C

J-C11
1552264
176-J31 OR-16
K952-J30 BR-16
H428-J6 GY-16
H429-J7 BU-16
J767-J23 GY-16
775-J28 BR-16
774-J27 YL-16
773-J26 GY-16

CONN 10

AY-C3
7N7781

LH WHEEL
SPEED
SENSOR
3T2469

1
2
3
4
5
6
7
8

T/C TEMP
SNSR
1187226

MUR440

A/C
HI/LO
PRESS SW
114-5333
A-P25

BODY UP IND LAMP


1631878

RD-18
BK-18
WH-18

CIRCUIT CONNECTED

513-C74 OR-14
522-C58 WH-14

1
2

F717-G70 YL-18
998-G17 BR-18
998-G24 BR-18

+
H430-G76 BU-16
J765-G6 BU-18
G-C13
107-1984

200-G34 BK-18
200-G25 BK-18
200-G31 BK-18
200-G32 BK-18

993-C43
994-C55
995-C56
996-C45
997-C47
999-C49

A
B
C

AY-C1
3E3388

176-AY13 OR-16
K952-AY9 BR-16
H428-AY1 GY-16
H429-AY2 BU-16
J767-AY6 GY-16
775-AY5 BR-16
774-AY4 YL-16
773-AY3 GY-16

ENG BLOCK
GND

C-C19
3E3361

ARC
SUPPRESSOR
1068704
C-P10

AUTO RETARDER SW
1701326

A
B
C

+
612-G55 GY-18
200-G31 BK-18
G-C14
107-1984

614-G66 PU-18
614-G65 PU-18
200-G26 BK-18

F704-C51 OR-18

WH-18

AY-C6
1042921
176-AY15 OR-16
J767-AY7 GY-16
H429-AY2 BU-16

CBL-PP1 BK-02

T-C2
1698670

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

OR-18
BK-18

AY-C5
1042921
176-AY14 OR-16
J767-AY8 GY-16
H428-AY1 GY-16

FUEL LEVEL
SENDER
1398667

PK-18
BK-18

C-C20
3E3361

THROT BACKUP SW
1701302

A
B
1
2
3
4
5
6
C
D

LH TURN IND LAMP


1631879

200-G19 BK-18

614-G64 PU-18
614-G63 PU-18
200-G36 BK-18
K986-G9 PK-18
J766-G78 PU-18
K985-G74 BR-18

KEY
START
SWITCH
1107887

OFF
ON
ST

605-G52 YL-18
+
200-G29 BK-18
G-C12
1071984

R TURBO EXH TEMP


RH TURBO INLET
UNUSED
UNUSED
ING 1/3 RETURN
UNUSED
SOLENOID RETURN
OIL PRES (FLTRD)
COOLANT TEMP
UNUSED
UNUSED
UNUSED
OIL RENEWAL SOL
LH TURBO INLET
R AFTERCOOL TEMP
INJ 1 POWER
INJ 2/4 RETURN
UNUSED
FAN CLUTCH SOL
ATMOSPHERIC PRES
UNUSED
UNUSED
BOOST PRES
THROTTLE POS
L TURBO EXH TEMP
INJ 2 POWER
INJ 5/7 RETURN
UNUSED
UNUSED
INJ 7 POWER
INJ 6 POWER
INJ 3 POWER
UNUSED
UNUSED
UNUSED
INJ 8 POWER
INJ 5 POWER
INJ 4 POWER
INJ 6/8 RETURN
UNUSED

+BAT
GROUND
SIGNAL

WH-18

A
B
C

ALT
R

4
3

200-G23 BK-18

F732-C50 PK-18

RH PARKBK
RETRACT PRESS
1578394

OR-18
BK-18

ALTERNATOR
105 AMP
@ HI IDLE
9X-7803
C-P20

BRAKE OIL
TEMP
SENSOR
1187226

+8V
GROUND
SIGNAL

A
B
1
2
3
4
5
6
C
D

C
S
B

129-G12 BU-18
200-G30 BK-18

J766-G79 PU-18

G-C3
3E-7996

614-G60 PU-18
200-G16 BK-18

A
B
1
2
3
4
5
6
C
D

307-G38 OR-18
105-G3 BR-18

1
2
3
4

200-G5 BK-18

103-G2 YL-16
614-G58 PU-18
614-G57 PU-18
102-G1 BU-16
610-G53 OR-16

G-C1
1698671

308-G39 YL-18

611-G54 PU-16
M901-G80 YL-18
K952-G82 BR-18
454-G41 GN-18
462-G43 YL-18
411-G40 PK-18
123-G4 WH-18
606-G51 GY-18

A-C28
169-8668
308-A90 YL-16
200-A70 BK-16

614-G59 PU-18
614-G58 PU-18
200-G5 BK-18

CATERPILLAR MONITORING SYSTEM


(EMSII)
1833561

308-G39 YL-18
307-G38 OR-18
105-G3 BR-18
129-G12 BU-18
605-G52 YL-18
H430-G76 BU-16
612-G55 GY-18

F700-C65 BU-18
F703-C70 GY-18
F704-C51 OR-18

A
B
C

799-CL17 WH-16
251-CL14 BK-16
861-CL18 PU-16

+BAT
GROUND
SIGNAL

109-C116 OR-04
A/C
COMPRESSOR
CLUTCH
7N-4287
C-P25

CK-C3
9G4351

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

OR-18
BK-18
YL-18

+BATTERY
GROUND
SIGNAL

LH PARKBK
RETRACT PRESS
1578394

OR-18
BK-18
WH-18

516-G45 GN-16

ATA DATA LINK (-)


SHUTDOWN SIG N/O
CAT DAT LINK (-)
+BATTERY
-BATTERY
+BATTERY
ATA DATA LINK (+)
SHUTDOWN SIG N/C
CAT DATA LINK (+)
UNUSED
-BATTERY
TIMING CAL A/C STATUS SW
THROTTLE BYPASS
UNUSED
UNUSED
FUEL FILTER SW
TIMING CAL +
USER DEF SHUTDOWN
BU SOUND REDUCTION
ORS RLY
ETHER HOLD RELAY
KEY SW ON
LOW OIL LVL SW
MANUAL ETHER SW
COOLANT FLOW SW
UNUSED
SHUT/FAN BRK SOL
DIGITAL RETURN
ANALOG RETURN
CRANKCASE PRESS
+V TIMING
UNUSED
PRELUBE RELAY
+V THROTTLE
+5V ANALOG SUPPLY
OIL PRES (UNFLTR)
ENGINE SPD
ENGINE FAN SPD
ETHER ON RELAY

A
B
C

CL-C3
3E-3370
799-CL15 WH-16
251-CL12 BK-16
860-CL19 PK-16

G705-K2 GN-16

606-E31 GY-16

K-C8
1552269

WH-16
WH-16
BK-16
BK-16

H-C9
9G4348

C-C6
3E3364

K-C11
3E3364

A
B
1
2
3
4
5
6
C
D

520-G48 WH-16

CONN 33

229-C32 BK-14
229-C33 BK-14
229-C33 BK-14
229-C32 BK-14

RH REAR
STRUT PRESS
1753186

RD-18
BK-18
WH-18

126-J18 PK-16

CONN 9

K-C10
3E3364

1
2

417-P27 GY-18

A-C9
1698668

BK
BK

RH RR PARK/
TURN LAMP
1350427

A
B
C

CBL-CC2 BK-00

CONN 2

AH-C3
1042921

OR-16
BK-16
PU-16
GY-16

1
2

F-P2
1187226

101-H16 RD-10

1
2
3
4

E750-J15 PU-16

727-H5 GN-16
462-H13 YL-16
101-H4 RD-4
109-H3 OR-4

A
B
C

126-E12 PK-16

799-CL15
799-CL17
251-CL14
251-CL12

472-F4 OR-16

200-H6 BK-08
306-H1 GN-16
337-H11 WH-16

RD-18
BK-18
WH-18

E-C7
1552272
604-E26
200-E27
614-E28
606-E29

604-E4 OR-16

200-J4 BK-14
612-J12 GY-16
605-J10 YL-16
606-J11 GY-16
604-J9 OR-16
614-J13 PU-16
E750-J15 PU-16
J765-J16 BU-16
126-J18 PK-16

200-H15 BK-16

E-C10
3E3376

8
9
10
11
12

E750-E9 PU-16

F-C2
155-2269
447-F5 PK-16
201-F9 BK-16

CONN 23

CK-C1
8T9834

XMSN FLTR
SW
9X7781

1
2

F-C3
169-8670
F975-F6 OR-16
201-F7 BK-16
446-F3 PU-16

RD-16
BK-16

604-E13 OR-16
604-E22 OR-16
604-E18 OR-16
604-E26 OR-16
614-E17 PU-16
614-E21 PU-16
614-E24 PU-16
614-E10 PU-16
614-E28 PU-16
614-E8 PU-16
606-E6 GY-16
606-E29 GY-16

CONN 3

F-C5
9X7146

A-C16
9X7148

CH-C3
3E7990
CL-C1
1552252

201-F10 BK-16

BU-16

AH-C2
1042921

614-AH4 PU-16
WH-16(RH)

200-AH7 BK-16
200-AH8 BK-16
612-AH3 GY-16
614-AH4 PU-16
WH-16(RH)

200-E2 BK-16

612-E1
200-E2
614-E3
604-E4
605-E30
606-E31
J765-E7

+10V
GROUND
SIGNAL

200-AH6 BK-16

8N1518
H-C1

201-F2 BK-16

A
B
C

1
2

FF-C3
9X7145

RAISE SOL
1125874

709-K9 OR-16
J764-K18 BR-16
710-K10 GN-16

RH STOP/
TAIL LAMP
1350426

WH-18
BK-18

8N1517
A-C18

CONN 25

F-C1
155-2269

GN-18
GN-18

RH BKUP LAMP
1712065

612-E1 GY-16

LOWER SOL
1125874

1
2

604-AH1 OR-16
200-AH2 BK-16
612-AH3 GY-16

GY-16
GY-16
BK-16
BK-16
BK-16
BK-16

E-C1 J-C2
3E5179 1552252
1
GY-16
612-J12 GY-16
2
BK-16
200-J4 BK-14
3
PU-16
614-J13 PU-16
4
OR-16
604-J9 OR-16
5
YL-16
605-J10 YL-16
6
GY-16
606-J11 GY-16
7
J765-J16 BU-16
BU-16

L912-A102 WH-16

1
2

705-K8 PK-16
922-K21 BR-16

604-AH1 OR-16
AH-C4
1552273

J-C9
7N9738

J-C14
7N9737

1
2

1
2
3
4
5
6

E-C3
1552273
604-E18 OR-16
200-E19 BK-16
612-E20 GY-16
614-E10 PU-16
614-E21 PU-16
606-E6 GY-16

AH-C1
3E3382

612-E20
612-E15
200-E14
200-E23
200-E27
200-E19

CONN 21
REF: 108-1029 BEACON
128-6985 BEACON
9U-7206 FLORESCENT LAMP

G704-K5 YL-16
E790-K20 PK-16

614-CT4 PU-16
WH-16(LH)

605-E30 YL-16

GN-18
GN-18

614-CT4 PU-16
WH-16(LH)

605-E25 YL-16
605-E5 YL-16

1
2

612-CT3 GY-16

604-CT1 OR-16
200-CT2 BK-16
612-CT3 GY-16

1
2

998-A221 BR-16
998-A225 BR-16

BRAKE
OVERSTROKE
SWITCH
7V5647

704-K7 GY-16
922-K22 BR-16

1
2
3
4
5
6

E-C2
1552273
604-E13 OR-16
200-E14 BK-16
612-E15 GY-16
614-E8 PU-16
614-E17 PU-16
605-E5 YL-16

WH-16
WH-16

CONN 5
CT-C1
3E3382

1
2

1
2

WH-18
BK-18

OR-16
BK-16
PU-16
YL-16

GN-18
GN-18

G705-K2 GN-16
E790-K19 PK-16

604-CT1 OR-16
200-CT6 BK-16
200-CT7 BK-16
200-CT8 BK-16

CT-C4
1552273

LH BKUP LAMP
1712065

1
2
3
4

CONN 4

A
B
C

E-C8
1552272
604-E22
200-E23
614-E24
605-E25

+24V PWR
9R7941

1
2
3
4
5
6

515-G44 GY-16

518-G47 OR-16

J766-G77 PU-18

A-C52
1552273

A-C53
3E3382

124-G11 GN-14

614-G56 PU-18

CONN 34

408-P18 WH-18

RETARD BK SW
1034977

9W0335
+24V
CIGAR LIGHTER

J765-G6 BU-18
308-G39 YL-18
307-G38 OR-18
105-G3 BR-18
129-G12 BU-18
605-G52 YL-18
H430-G76 BU-16
612-G55 GY-18
201-G35 BK-18
611-G54 PU-16
M901-G80 YL-18
K952-G82 BR-18
454-G41 GN-18
462-G43 YL-18
411-G40 PK-18
123-G4 WH-18
606-G51 GY-18
200-G13 BK-18
136-G81 GN-18
727-G73 GN-18
E735-G75 PU-16
F718-G71 BU-18
700-G69 PK-18
102-G1 BU-16
103-G2 YL-16
521-G49 YL-16
610-G53 OR-16
F717-G70 YL-18
F720-G72 GN-18
K985-G74 BR-18
K986-G9 PK-18

K985-G74 BR-18
K986-G9 PK-18
M901-G80 YL-18
F720-G72 GN-18
124-G11 GN-14
515-G44 GY-16
136-G81 GN-18
516-G45 GN-16
517-G46 BU-16
J765-G6 BU-18
F718-G71 BU-18
J766-G77 PU-18
E735-G75 PU-16
998-G50 BR-18

291-P16 BK-18
E707-P40 GN-18
C413-P23 YL-18

BLOWER SW
1570217

517-G46 BU-16

GN-14
GY-16
GN-16
BU-16
OR-16

H430-A150 BU-16

614-A144 PU-16
462-A106 YL-16
727-A163 GN-16
426-FF14 BR-16
201-FF6 BK-16
446-FF15 PU-16

426-F1 BR-16
201-F8 BK-16

GN-18
GN-18

RD-18
BK-18
WH-18

CY-C1
7N9737

1
2

E-C9
3E3376
CT-C2
1042921

J765-E7 BU-16
E750-E9 PU-16
126-E12 PK-16

WH-16(LH)

A
B
C

FRAME
GROUND

EXHAUST DIV SOL


1013430
CY-C2
7N9738

200-E16 BK-16

RD-18
BK-18
WH-18

J-C1
9X7144

703-K6 BU-16
922-K23 BR-16

BODY UP SNSR
3E0461

1
2
3

RD-18
BU-18
BK-18

+ BATTERY
SOLENOID
GROUND

200-A58 BK-16

CONN 20

HEADLAMP SW
1701305

998-A224 BR-16
998-A222 BR-16
L910-A104 PK-16

CONN 14

E-C5
7N7781
126-E12 PK-16
E750-E9 PU-16
J765-E7 BU-16

J764-K18 BR-16
710-K10 GN-16
709-K9 OR-16
J764-K1 BR-16
726-K16 BU-16
725-K15 GN-16
704-K7 GY-16
703-K6 BU-16
724-K14 YL-16
922-K3 BR-16
705-K8 PK-16
723-K13 OR-16
126-K17 PK-16
721-K11 BR-16
722-K12 WH-16
G704-K5 YL-16
E790-K4 PK-16
G705-K2 GN-16

CL-C2
3E-3370
799-CL17 WH-16
251-CL14 BK-16
861-CL18 PU-16

CT-C3
1042921

LH RR PARK/
TURN LAMP
1350427

LH STOP/
TAIL LAMP
1350426

A
B
C

CONN 16

1
2

612-E11 GY-16

OR-18
BK-18
YL-18

+BATTERY
GROUND
SIGNAL

1
2

774-AY4 YL-16
K952-AY10 BR-16
775-AY5 BR-16
K952-AY11 BR-16

LH REAR
STRUT PRESS
1753186

BK-18
BK-18

E-C6
1552269
612-E11 GY-16
200-E16 BK-16

773-AY3 GY-16
K952-AY12 BR-16

BACKUP ALARM
1236449

J764-K1 BR-16

K-C7
7X6222

A-C17
9X7143

GY-16
PU-16
BU-16
GY-16
BU-16
OR-16
WH-16
PK-16
OR-16
YL-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

L-C5
9X0145

CAB
GROUND

J767-J20
506-J8
122-J1
H428-J6
H429-J7
176-J31
987-J32
E790-J29
604-J9
605-J10

J764-L50 BR-16

POWER TRAIN/
CHASSIS
CONTROL
(TCC)
2005375

M-P5

MUR440

KEY SW ARC
SUPPRESSOR
1068704

126-A37 PK-16
126-A34 PK-16

BR-16
PK-16
YL-16
GN-16
GN-14
GY-14
GN-16
GN-16
BU-16
BU-16
BU-16
PU-16
PU-16
BR-16

124-G11
515-G44
516-G45
517-G46
518-G47

614-G57 PU-18

DOME
LAMP
7N9943
8C9678

RD-18
BK-18
WH-18

1
2
3

614-A237 PU-16
614-A145 PU-16
614-A144 PU-16

728-A165 BU-16
E750-A175 PU-16

E790-L45 PK-16
200-L7 BK-16
614-L18 PU-16
126-L3 PK-16

126-L3 PK-16
614-L18 PU-16
200-L7 BK-16
E790-L45 PK-16
707-L23 PU-16

L912-L16 WH-16

891-L57 BU-16

L912-L16 WH-16

E750-L42 PU-16
G705-L47 GN-16

J765-L53 BU-16
707-L23 PU-16
306-L13 GN-16
307-L14 OR-16
321-L15 BR-16
706-L22 BR-16
720-L34 PU-16
728-L41 BU-16
E750-L42 PU-16
K748-L55 OR-16
M728-L56 WH-16
891-L57 BU-16
892-L58 BR-16
893-L59 GN-16
H430-L11 BU-16
L910-L17 PK-16
709-L24 OR-16

G704-L46 YL-16

710-L27 GN-16
710-L25 GN-16

710-L26 GN-16
J765-L52 BU-16
H710-L48 PK-16

E790-L43 PK-16

E790-L43 PK-16

307-L14 OR-16

713-L30 OR-16
726-L40 BU-16
728-L41 BU-16

E790-L44 PK-16
126-L5 PK-16
703-L19 BU-16
704-L20 GY-16
705-L21 PK-16
709-L24 OR-16
721-L35 BR-16
722-L36 WH-16
723-L37 OR-16
725-L39 GN-16
724-L38 YL-16
726-L40 BU-16
G704-L46 YL-16
G705-L47 GN-16
922-L60 BR-16
J764-L50 BR-16
J764-L49 BR-16
J764-L51 BR-16

202-L12 BK-16
716-L33 BU-16
712-L29 WH-16
706-L22 BR-16
720-L34 PU-16
715-L32 GN-16
126-L6 PK-16
721-L35 BR-16
722-L36 WH-16
723-L37 OR-16
724-L38 YL-16
725-L39 GN-16

126-L5 PK-16
E790-L44 PK-16

J765-L54
200-L7
614-L18
126-L4
712-L29
714-L31
715-L32
713-L30
716-L33
711-L28
H710-L48

BU-16
BK-16
PU-16
PK-16
WH-16
YL-16
GN-16
OR-16
BU-16
BR-16
PK-16

126-L4 PK-16
614-L18 PU-16
200-L7 BK-16
J765-L54 BU-16

711-L28 BR-16
J764-L49 BR-16
J765-L52 BU-16
M728-L56 WH-16
704-L20 GY-16
714-L31 YL-16

L910-L17 PK-16
321-L15 BR-16
710-L25 GN-16

CONN 15

922-L60 BR-16
E790-L44 PK-16
G704-L46 YL-16
703-L19 BU-16
704-L20 GY-16
705-L21 PK-16
709-L24 OR-16
710-L27 GN-16
721-L35 BR-16
722-L36 WH-16
723-L37 OR-16
724-L38 YL-16
725-L39 GN-16
726-L40 BU-16
126-L5 PK-16

799-CH18 WH-16
799-CH17 WH-16
799-CH19 WH-16
636-CH12 GN-16
251-CH6 BK-16
251-CH5 BK-16
138-CH1 GN-16
636-CH12 GN-16

710-A160 GN-16
707-A159 PU-16
891-A205 BU-16

410-M20 WH-16
201-M19 BK-16

1
2

BK-18
M-C4
7N7781

103-M2 YL-14
200-M15 BK-16
602-M29 WH-16

998-A223 BR-16

J2

G705-L47 GN-16

799-CH20 WH-16

251-CH3 BK-16

L-C2
3E6287

103-M2 YL-14
200-M15 BK-16
103-M3 YL-16

337-A96 WH-16

138-A40 GN-16

138-A40 GN-16

1
2
3
4
5
6

DOOR
SWITCH
9D4068

RD-18

337-A96 WH-16

A-C23
3E3381

CH-C4
3E3379

138-CH1 GN-16

E790-A180 PK-16
321-A94 BR-16
706-A158 BR-16
720-A161 PU-16
J765-A197 BU-16
M728-A204 WH-16
892-A208 BR-16
893-A214 GN-16
614-A146 PU-16
614-A146 PU-16
126-A35 PK-16
306-A86 GN-16

F709-A188 BU-16
F710-A189 BR-16
F717-A192 YL-16
F721-A195 GY-16
F723-A196 PK-16
998-A222 BR-16

M-C2
3E3360

3E6328
ACTION
ALARM
(MONITOR)

102-G1 BU-16
129-G12 BU-18
103-G2 YL-16
105-G3 BR-18
123-G4 WH-18
200-G13 BK-18
201-G35 BK-18
307-G38 OR-18
308-G39 YL-18
411-G40 PK-18
K952-G82 BR-18
454-G41 GN-18
462-G43 YL-18
606-G51 GY-18
605-G52 YL-18
610-G53 OR-16
612-G55 GY-18
611-G54 PU-16
614-G56 PU-18
521-G49 YL-16
700-G69 PK-18
F717-G70 YL-18
518-G47 OR-16
727-G73 GN-18
H430-G76 BU-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

403-P17 GN-18
270-P8 BK-18

454-G42 GN-18
454-G41 GN-18
123-G4 WH-18
123-G10 WH-18

CONN 36

NOTE D

G-C2
1130580

A-C5
3E6286

K985-A234
K986-A235
M901-A236
F720-A194
124-A33
515-A114
136-A30
516-A115
517-A116
J765-A176
F718-A193
J766-A201
E735-A174
998-A225

123-A32 WH-16
105-A12 BR-16
105-A10 BR-16
105-A11 BR-16
124-A33 GN-14
129-A38 BU-16
200-A62 BK-16
201-A81 BK-16
454-A105 GN-16
610-A137 OR-16
200-A70 BK-16
308-A89 YL-16
136-A30 GN-16
H430-A150 BU-16

N-P1

AM/FM
RADIO
1736530
1736532

CONN 32

515-A114 GY-14
200-A55 BK-14
516-A115 GN-16
517-A116 BU-16
522-A119 WH-14
518-A117 OR-16

102-A5 BU-14
102-A4 BU-16
102-A2 BU-14
200-A55 BK-14

RH SPEAKER
6T7695

+
-

N-C1
3E-3361

A-C15
169-8672
1
2
3
4
5
6

CONN 35

BK-18
BK-18
OR-18
PK-18

426-P28 BR-18

+5 VOLTS
GROUND
SIGNAL

EXH DIVERTER SW
1701315

522-A119 WH-14

N-C2
3E3382

GY-14
BK-14
GN-14
BU-14
WH-14
OR-14

BR-16
YL-16
YL-16
BU-16
GN-16

123-CE2 WH-16

BK-18
PK-18
BR-18
BU-18

481-P32 GN-18
E735-P44 PU-18
472-P31 OR-18

G-C22
3E3375
1
2
3
4

1
2

CW-C3
3E3373

CONN 38

998-A225
521-A118
F717-A190
F718-A193
F720-A194

CE-C1
3E3373

454-CE1 GN-16

272-P9
411-P20
892-P45
C414-P24

273-P12
290-P15
F975-P47
E708-P43

+5V
GROUND
SIGNAL

M-C8
3E-7996

TPMS
OPERATOR
MONITOR
9X6847

446-P29 PU-18
447-P30 PK-18
472-P31 OR-18
661-P33 GN-18
662-P34 YL-18
663-P35 GY-16
892-P45 BR-18
893-P46 GN-16
F975-P47 OR-18
E735-P44 PU-18
408-P18 WH-18

CW-C2
3E3361
K992-CW7 PU-16
J766-CW8 PU-16

+BATTERY
GROUND
HARNESS CODE 1
ACTION ALARM
CAT DATA LINK +
HARNESS CODE 5
BK OIL TEMP SENSOR
UNUSED
FUEL LVL SENDER
UNUSED
UNUSED
HARNESS CODE 2
ACTION LAMP
CAT DATA LINK MODULE LOAD
HARNESS CODE 4
T/C TEMP SENSOR
OPERATOR SW
BRAKE OVERSTK SW
UNUSED
UNUSED
HARNESS CODE 3
SERVICE SW
+8V SENSOR SUPPLY
MODULE CLOCK
UNUSED
XMSN FILTER SW
UNUSED
UNUSED
ALT "R" TERM
HARNESS CODE 0
UNUSED
CLEAR SW
MODULE +V
MODULE DATA
UNUSED
BRAKE AIR PRESS
UNUSED
UNUSED
UNUSED

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

447-P30 PK-18

201-CR1 BK-16
NOTE B

+5V
GROUND
SIGNAL

A
B
1
2
3
4
5
6
C
D

+ BATTERY
GROUND
+24V OUT
TX LCD OUT
LCD CLOCK
LCD LATCH
TEST/SET
MODE

417-P27 GY-18
426-P28 BR-18

OR-18
BK-18
WH-18

1
2

614-M34 PU-16
200-M18 BK-16
126-M8 PK-16
987-M36 WH-16
M728-M35 WH-16

HAZARD SW
1655957

GN-18
BK-18
WH-18
BU-18
BR-18
GY-18
PK-18
PU-18

113-P1 OR-18
200-P6 BK-18
201-P7 BK-18
290-P15 BK-18
291-P16 BK-18
403-P17 GN-18
481-P32 GN-18
410-P19 WH-18
411-P20 PK-18

+8V
GROUND
SIGNAL

537-M26 GN-16

1
2
3
4
5
6
7
8

515-N5 GY-14

605-M30 YL-16

GN-16
BK-16
WH-16
BU-16
BR-16
GY-16
PK-16
PU-16

517-N8 BU-14
516-N7 GN-14

537-M27 GN-16

138-CH1
251-CH6
799-CH18
863-CH29
864-CH30
865-CH31
866-CH32
867-CH33

518-N9 OR-14

606-M31 GY-16
537-M25 GN-16

A
B
1
2
3
4
5
6
C
D

PU-16
PK-16
OR-16
GN-16
YL-16
GY-16
BR-16
GN-16
OR-16
PU-16
WH-16

102-A3 BU-14
129-A38 BU-16
103-A7 YL-14
105-A10 BR-16
123-A32 WH-16
200-A62 BK-16
201-A81 BK-16
307-A87 OR-16
308-A88 YL-16
411-A100 PK-16
K952-A231 BR-16
454-A105 GN-16
462-A106 YL-16
606-A135 GY-16
605-A130 YL-16
610-A137 OR-16
612-A143 GY-16
611-A139 PU-16
614-A144 PU-16
521-A118 YL-16
700-A157 PK-16
F717-A190 YL-16
518-A117 OR-16
727-A163 GN-16
H430-A150 BU-16

103-A7 YL-14
612-A143 GY-16
700-A157 PK-16
J766-A201 PU-16
M901-A236 YL-16
K986-A235 PK-16
K985-A234 BR-16

CH-C7
9G3675

417-FF13 GY-16
426-FF14 BR-16
446-FF15
447-FF16
472-FF17
661-FF19
662-FF20
663-FF21
892-FF23
893-FF24
F975-FF27
E735-FF22
408-FF10

P-C2
7X6222

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

OR-18
BK-18
BK-18
WH-18
GN-16

3E3382

201-CR2 BK-16
201-CR3 BK-16

BK-18
BK-18

454-CW1 GN-16

446-P29 PU-18

201-CV1 BK-16
CR-C2
NOTE C

201-G35 BK-18

636-CH12 GN-16
820-CH24 BU-16
818-CH22 BR-16
250-CH2 BK-16
635-CH9 BU-16

OR-16
BK-16
BK-16
BK-16
BK-16
GN-16
GN-16
WH-16
PK-16

1
2
CW-C5
7N9738

P-C1
8T9834

113-P1
201-P10
271-P11
410-P19
893-P46

201-CV2 BK-16

1
2
3
4
5
6

WH-16
BU-16
BU-16
OR-16

ARC PRESS SW
1119563

CW-C6
3E3361

K992-CW7 PU-16
J766-CW2 PU-16

QUAD
GAGE
MODULE
1666926

200-G13 BK-18

799-CH19 WH-16
799-CH20 WH-16
799-CH17 WH-16

FF-C1
9X0146

113-FF1
200-FF2
201-FF4
290-FF7
291-FF8
403-FF9
481-FF18
410-FF11
411-FF12

661-P33 GN-18
662-P34 YL-18
200-P6 BK-18
663-P35 GY-16
201-P7 BK-18
F975-P47 OR-18
E735-P44 PU-18
893-P46 GN-16
892-P45 BR-18
481-P32 GN-18
472-P31 OR-18
447-P30 PK-18
446-P29 PU-18
426-P28 BR-18
417-P27 GY-18
411-P20 PK-18
410-P19 WH-18
408-P18 WH-18
403-P17 GN-18
291-P16 BK-18
290-P15 BK-18
113-P1 OR-18

+5V
GROUND
SIGNAL

126-L4 PK-16
614-L18 PU-16
200-L7 BK-16
J765-L54 BU-16
711-L28 BR-16
H710-L48 PK-16
716-L33 BU-16
715-L32 GN-16
714-L31 YL-16
713-L30 OR-16
712-L29 WH-16

200-N1 BK-14
515-N4 GY-14

614-M32 PU-16
200-M17 BK-16

998-A224 BR-16
F707-A186 WH-16
E790-A178 PK-16
307-A87 OR-16

BK-18
BK-18
BK-18
BK-18

200-G16 BK-18
200-G33 BK-18

F975-FF26 OR-16
F975-FF27 OR-16
426-FF14 BR-16
446-FF15 PU-16
447-FF16 PK-16
472-FF17 OR-16
462-A106 YL-16
727-A163 GN-16
614-A144 PU-16
J765-A176 BU-16
K952-A231 BR-16
307-A87 OR-16
606-A135 GY-16
611-A139 PU-16
605-A130 YL-16
E735-A174 PU-16
411-A100 PK-16

L-C4
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

+V DISPLAY
GROUND
CLOCK
DATA
LOAD
ADDRESS SEL

201-CV3 BK-16

273-P12 BK-18
272-P9 BK-18
271-P11 BK-18
270-P8 BK-18
E707-P40 GN-18
C414-P24 BU-18
C413-P23 YL-18
E708-P43 PK-18
201-P10 BK-18
F975-P47 OR-18
E735-P44 PU-18
893-P46 GN-16
892-P45 BR-18
481-P32 GN-18
472-P31 OR-18
447-P30 PK-18
446-P29 PU-18
426-P28 BR-18
417-P27 GY-18
411-P20 PK-18
410-P19 WH-18
408-P18 WH-18
403-P17 GN-18
291-P16 BK-18
290-P15 BK-18
113-P1 OR-18

200-G18 BK-18

PK-16
PU-16
BK-16
BU-16
BR-18
PK-16
BU-18
GN-18
YL-18
OR-18
WH-18
BU-16

M-C5
3E3384

614-A148 PU-16
K748-A203 OR-16

306-A86 GN-16
307-A87 OR-16
321-A94 BR-16
L912-A102 WH-16
L910-A104 PK-16
706-A158 BR-16
707-A159 PU-16
M728-A204 WH-16
720-A161 PU-16
E750-A175 PU-16
891-A205 BU-16
892-A208 BR-16
893-A214 GN-16
E790-A178 PK-16
K748-A203 OR-16
J765-A197 BU-16
728-A165 BU-16
710-A160 GN-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

J1

138-CH1 GN-16

799-CH15 WH-16
799-CH16 WH-16
799-CH21 WH-16

126-L3 PK-16
126-L5 PK-16

L-C1
1010205

GN-16
OR-16
BR-16
WH-16
PK-16
BR-16
PU-16
WH-16
PU-16
PU-16
BU-16
BR-16
GN-16
PK-16
OR-16
BU-16
BU-16
GN-16

710-CH4 GN-16
707-CH13 PU-16
891-CH34 BU-16

J764-L51 BR-16

635-CH9 BU-16

306-L13
307-L14
321-L15
L912-L16
L910-L17
706-L22
707-L23
M728-L56
720-L34
E750-L42
891-L57
892-L58
893-L59
E790-L45
K748-L55
J765-L53
728-L41
710-L26

126-A35 PK-16
H430-A150 BU-16
614-A148 PU-16
200-A73 BK-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

CONN 17

UNUSED
UNUSED
SOLENOID RETURN
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
HOIST LEVER
UNUSED
BODY RAISE SOL
UNUSED
+10V SUPPLY
UNUSED
UNUSED
BODY UP SW
BODY LOWER SOL
UNUSED
UNUSED
UNUSED
UNUSED
ENGINE SPEED (+)
UNUSED
UNUSED
UNUSED
NEUTRAL OUTPUT
UNUSED
T/C OUT SPEED (-)
UNUSED
UNUSED
UNUSED
BODY RAISE OUTPUT
ENGINE SPEED (-)
T/C OUT SPEED (+)
BACKUP ALARM
XMSN OUT SPEED
UNUSED
UNUSED

9X6846
TPMS
CONT

126-L6 PK-16
126-L1 PK-16
126-L2 PK-16

636-CH10 GN-16
250-CH2 BK-16
710-CH4 GN-16
859-CH26 YL-16
858-CH25 GY-16
861-CH28 PU-16
860-CH27 PK-16
863-CH29 BU-16
864-CH30 BR-16
818-CH22 BR-16
820-CH24 BU-16
819-CH23 GY-16
891-CH34 BU-16
865-CH31 GY-16
866-CH32 PK-16
867-CH33 PU-16
707-CH13 PU-16

+BATTERY
-BATTERY
CAT DATALINK BODY UP IND
-BATTERY
+BATTERY
SOLENOID RETURN
START RELAY
CAT DATALINK +
SECONDARY STEER RELAY
LOCKUP CLUTCH SOL
UPSHIFT SOL
UNUSED
SHIFT LEVER 1
SW/SNSR GROUND
SW/SNSR GROUND
EXHAUST DIVERTER SW
DOWNSHIFT SOL
SHIFT LEVER 4
UNUSED
LOCATION CODE 1
LOCATION CODE 0
SHIFT LEVER-GND VERIFY
SHIFT LEVER 2
BRAKE SW
SEC/PARK BRAKE SW
SHIFT LEVER 5
LOCATION ENABLE (+BAT)
GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5
UNUSED
SHIFT LEVER 3
GEAR SW-GND VERIFY
LOW STEERING SW
LOCATION CODE 2
UNUSED
KEY START SW

LF
RF
LR
RR

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

202-L12 BK-16
202-L9 BK-16
202-L8 BK-16

CH-C1
8N1525

126-L1 PK-16
202-L8 BK-16
892-L58 BR-16
H430-L11 BU-16
202-L9 BK-16
126-L2 PK-16
922-L60 BR-16
306-L13 GN-16
893-L59 GN-16
K748-L55 OR-16
705-L21 PK-16
703-L19 BU-16

251-CH3 BK-16

138-CH1 GN-16
707-CH13 PU-16
710-CH4 GN-16
891-CH34 BU-16
636-CH11 GN-16
799-CH21 WH-16
799-CH16 WH-16
636-CH11 GN-16
635-CH8 BU-16
859-CH26 YL-16
858-CH25 GY-16
861-CH28 PU-16
860-CH27 PK-16
251-CH5 BK-16
251-CH5 BK-16
863-CH29 BU-16
864-CH30 BR-16
818-CH22 BR-16
820-CH24 BU-16
819-CH23 GY-16
250-CH2 BK-16
865-CH31 GY-16
867-CH33 PU-16
866-CH32 PK-16

635-CH7 BU-16

799-CH16 WH-16
799-CH15 WH-16

+24V IN
GROUND
RED LAMP
GREEN LAMP
LINK GND
XMSN SPD
STRUT PRESS
STRUT PRESS
STRUT PRESS
STRUT PRESS
TX LCD OUT
LCD CLOCK
TX OUT
TX KEY OUT
RX IN
NEUTRAL
LCD LATCH
TEST/SET
MODE
BED RAISE

202-L10 BK-16

636-CH11 GN-16

635-CH9 BU-16

E790-L45 PK-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

A-C4
9X0146

L-C3
7X6222

CONN 37

+5V
GROUND
SIGNAL

126-UU1
614-UU8
200-UU5
J765-UU16
711-UU9
H710-UU15
716-UU14
715-UU13
714-UU12
713-UU11
712-UU10
135-UU4

M-C7
3E-7996
614-M33 PU-16

200-M16 BK-16
113-M6 OR-16
A513-M28 PK-16
135-M10 BU-16

126-L3 PK-16
H430-L11 BU-16
614-L18 PU-16
200-L7 BK-16

1
2
3
4
5
6

1
2

J766-G78 PU-18

CONN 28
UU-C1
3E5176

619-A250 GN-14

9W3089
UU-C5

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

1
2
3
4
5
6

200-P4 BK-18
200-P5 BK-18
663-P36 GY-16
663-P37 GY-16

614-G57 PU-18

714-UU12 YL-18
713-UU11 OR-18
712-UU10 WH-18

135-UU4 BU-16

LEVER 4
LEVER 3
LEVER 2

716-UU14 BU-18
715-UU13 GN-18
J765-UU17 BU-18
711-UU9 BR-18
126-UU2 PK-18

200-A73 BK-16

126-L3 PK-16
614-L18 PU-16
200-L7 BK-16

TURN SIG/
WIPER/WASHER/
HI BEAM SW
1416579

A
B
C

200-A61 BK-16

201-FF5 BK-16

NEUTRAL
GND VERIFY
LEVER 5
GROUND
LEVER 1
+V

K988-CW4
K989-CW5
K927-CW3
K991-CW6

CW-C4
7N9738

K988-CW4 WH-16
K927-CW10 BU-16

T
1
2
3
4
5
6

BK-16
BR-16
GN-16
OR-16
PK-16
200-A63
500-A110
501-A111
502-A112
119-A21

307-A87 OR-16
K952-A231 BR-16

606-A133 GY-16

537-A121 GN-16

619-A151 GN-16

605-A127 YL-16
606-A132 GY-16

611-A140 PU-14

200-A61 BK-16

614-A145 PU-16

200-A76 BK-16

200-A63 BK-16

1
2
UU-C3
3E3361

200-UU7 BK-16
10
1
9
2
3
6
7
8
5
4

SPEED

CV-C1
3E3382

113-FF1 OR-16
200-FF2 BK-16
290-FF7 BK-16
291-FF8 BK-16
403-FF9 GN-16
408-FF10 WH-16
410-FF11 WH-16
411-FF12 PK-16
481-FF18 GN-16
E735-FF22 PU-16
417-FF13 GY-16
661-FF19 GN-16
662-FF20 YL-16
663-FF21 GY-16
892-FF23 BR-16
893-FF24 GN-16
F975-FF25 OR-16
201-FF3 BK-16
201-FF4 BK-16
201-FF5 BK-16
201-FF6 BK-16

SHIFT LEVER BACKLTG


1636508

UU-C4
1071984

126-UU3 PK-16
J765-UU18 BU-16
H710-UU15 PK-16

STOPLAMP SUPPRESSOR
1068704

87
87a

605-A128 YL-16

150-JJ39 RD-14
150-JJ40 RD-14
101-W5 RD-14

UU-C2
1042921
A
B
C

+
-

508-M21 PU-16
509-M22 WH-16

H430-A150 BU-16
200-A73 BK-16
E790-A178 PK-16
307-A87 OR-16
L912-A102 WH-16
L910-A104 PK-16

BR
OR
WH
GY
YL
GN
RD
BU
RD/WH
PK
PU
BK

270-P8
271-P11
272-P9
273-P12

200-N3 BK-14
522-N10 WH-14

112-JJ8 PU-08

112-JJ17 PU-08

112-JJ23 PU-08

JJ-C3
9X-1054

102-JJ2 BU-14
610-JJ59 OR-14
200-JJ48 BK-16
619-JJ60 GN-14
1
5
2
4
3

86
30

87
87a

30

85

604-JJ58 OR-14

JJ-C2
9X-1054

103-JJ5 YL-14

1
5
2
4
3

85

86

85

1
2
3
4
5
6
7
8
9
10
11
12

HORN SW
2T3360

614-UU8 PU-16
200-UU6 BK-16

JJ-C12
169-8668

202-L10 BK-16

+V DISPLAY
GROUND
CLOCK
DATA
LOAD
ADDRESS SEL

P-C9
3E3379

E707-P39 GN-18
201-P13 BK-18
E708-P41 PK-18
C413-P22 YL-18
C414-P25 BU-18

P-C3
3E3379

HEADLAMP RLY
3E5239

STOPLAMP RLY
3E5239

GN-14
GY-16
YL-16
PU-16
PK-16
YL-16
GN-16
GY-16
GY-16

A-C41
169-8668
322-A95 GY-16

1
2

200-A73 BK-16

87
87a

SECONDARY STEER
RELAY
3E5239

201-FF5 BK-16
200-A61 BK-16
200-A63 BK-16
200-A76 BK-16

200-A76 BK-16

JJ-C1
9X-1054

136-JJ62 GN-14
K748-JJ20 OR-16
E790-JJ57 PK-16
727-JJ55 GN-14
86

200-A58 BK-16
200-A54 BK-08

INTEGRATED
BRAKING
CONTROL (IBC)
2005373 ARC
2005374 TCS
2005372 ARC/TCS

136-JJ62 GN-14
103-JJ5 YL-14

102-JJ2 BU-14

200-JJ48 BK-16

604-JJ58 OR-14
610-JJ59 OR-14
619-JJ60 GN-14

GROUND
CAB REAR
COMPARTMENT

201-A79 BK-16

619-A152
A608-A156
575-A123
506-A113
119-A22
605-A129
537-A121
606-A134
590-A124

819-CH23 GY-16

MAIN POWER RLY


1654026

A254-R27 BK-16
A254-R34 BK-16

201-A81 BK-16

OR-18
BK-18
BR-18

+V
GROUND
SIGNAL

SHIFT LEVER POS SNSR


1267896

202-L10 BK-16

200-A56 BK-16

HOIST LEVER POS SNSR


1618937

103-JJ3 YL-14
105-JJ7 BR-16
173-JJ41 YL-14

136-JJ34 GN-16

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

TACH

201-P48 BK-16

109-A13 OR-04
101-A1 RD-04

200-A60 BK-16
200-A61 BK-16
200-A63 BK-16

15A

1
2
3
4
5
6

ARC SUPPLY SOL


3E8691

ARC CONT SOL


3E8691

200-P2 BK-18
200-P3 BK-18
661-P33 GN-18
662-P34 YL-18

A-C29
169-8674
502-A112 OR-16
501-A111 GN-16

10A

103-JJ4 YL-14
200-JJ47 BK-16

A-C39
1698672

605-A129 YL-16
200-A63 BK-16
605-A130 YL-16
606-A135 GY-16
611-A139 PU-16
307-A87 OR-16
K952-A231 BR-16
J765-A176 BU-16

9D3374

102-JJ2 BU-14

109-CG1 OR-6

WIPER MOTOR
1398928

201-FF5 BK-16

KEY SW BKR
6T3642

DOME LAMP BKR


6T3643

150-JJ40 RD-14

103-JJ3 YL-14
105-JJ7 BR-16
173-JJ41 YL-14

E790-JJ57 PK-16
727-JJ55 GN-14
K748-JJ20 OR-16

200-A60 BK-16

101-W2 RD-14

185-JJ43 YL-14
102-JJ1 BU-14
150-JJ39 RD-14

126-JJ32 PK-16

J765-UU16 BU-16
200-UU5 BK-16

112-JJ21 PU-16
112-JJ22 PU-16

SEC STER BKR


6T3642

C
D

103-JJ3 YL-14
103-JJ4 YL-14
105-JJ7 BR-16

176-JJ42 OR-16

10A

136-JJ34 GN-16
185-JJ43 YL-14

A/C BKR
6T3643

112-JJ8 PU-08
112-JJ15 PU-14
112-JJ14 PU-16

15A

112-JJ13 PU-14

176-JJ42 OR-16

129-JJ33 BU-16
122-JJ29 BU-16
123-JJ30 WH-16

TURN SIG BKR


6T3643

173-JJ41 YL-14

ELEC WDO BKR


6T3643

15A

101-W1 RD-08

CONN 18

200-A70 BK-16
201-A82 BK-16

202-L10 BK-16

126-L3 PK-16
614-L18 PU-16
200-L7 BK-16
J765-L54 BU-16
E790-L44 PK-16

.
SPEEDO/TACH
MODULE
6V6457

E707-P38 GN-18
201-P14 BK-18
E708-P42 PK-18
C413-P21 YL-18
C414-P26 BU-18

201-M19 BK-16
410-M20 WH-16

636-CH12 GN-16

P-C4
3E3379

200-A63 BK-16
500-A110 BR-16
119-A21 PK-16
619-A152 GN-14
A608-A156 GY-16
575-A123 YL-16
506-A113 PU-16
119-A22 PK-16
605-A129 YL-16
537-A121 GN-16
606-A134 GY-16
590-A124 GY-16

537-A121 GN-16
619-A152 GN-14
606-A134 GY-16

PAYLOAD
DOWNLOAD
PORT

SPARE BKR
6T3643

101-W3 RD-14

112-JJ10 PU-16

15A

112-JJ9 PU-16

105A

124-JJ31 GN-14

126-JJ32 PK-16
101-W4 RD-08

10A

15A

15A

HDLAMP BKR
3T2662

CONN 39

CH-C2

102-JJ1 BU-14
102-JJ2 BU-14

112-JJ19 PU-16
120-JJ45 YL-16

XMSN CONT BKR


6T3642

GAGE LAMP BKR


6T3642

ALT BKR
3E7294

185-JJ43 YL-14
102-JJ1 BU-14
150-JJ39 RD-14
126-JJ32 PK-16
150-JJ40 RD-14
103-JJ3 YL-14
105-JJ7 BR-16
173-JJ41 YL-14
140-JJ36 BU-14
958-JJ56 YL-16
619-JJ60 GN-14
610-JJ59 OR-14
604-JJ58 OR-14
K748-JJ20 OR-16
727-JJ55 GN-14
E790-JJ57 PK-16
136-JJ61 GN-16
200-JJ44 BK-16

10A

BK CONT BKR
6T3642

112-JJ18 PU-16

WIPER BKR
6T3642

820-CH24 BU-16
250-CH2 BK-16
819-CH23 GY-16
818-CH22 BR-16
799-CH20 WH-16

101-W12 RD-14

101-W7 RD-14

10A

119-A21 PK-16
119-A22 PK-16
322-A95 GY-16
575-A123 YL-16
506-A113 PU-16
500-A110 BR-16
590-A124 GY-16
A608-A156 GY-16
J765-A176 BU-16
605-A131 YL-16
606-A136 GY-16
611-A138 PU-16
611-A138 PU-16

15A

PWR CONV BKR


6T3642

101-W16 RD-08

129-JJ33 BU-16

122-JJ29 BU-16

10A

200-A67 BK-16
454-A105 GN-16

135-A39 BU-16

ENG CONT BKR


6T3643
101-W8 RD-14

112-JJ16 PU-16
126-JJ32 PK-16

113-A18 OR-16

112-JJ24 PU-14

AIR DRYER BKR


6T3642

A-C14

102-A5 BU-14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

EMSII BKR
6T3642

10A

102-A5 BU-14

109-CG1 OR-6

150-JJ40 RD-14
K748-JJ20 OR-16
173-JJ41 YL-14
185-JJ43 YL-14
E790-JJ57 PK-16
176-JJ42 OR-16
200-JJ44 BK-16
201-JJ49 BK-16
290-JJ52 BK-16
291-JJ53 BK-16
308-JJ54 YL-16
604-JJ58 OR-14
136-JJ61 GN-16
727-JJ55 GN-14
610-JJ59 OR-14
958-JJ56 YL-16
619-JJ60 GN-14

10A

1
5
2
4
3

769-R26 BU-16

770-R23 GN-16
L912-R25 WH-16

767-R24 WH-16

C985-R36 BU-16

290-JJ52 BK-16
291-JJ53 BK-16
201-JJ49 BK-16
138-JJ35 GN-16
141-JJ37 PK-14
147-JJ38 PU-16
113-JJ26 OR-16
119-JJ27 PK-16
129-JJ33 BU-16
122-JJ29 BU-16
123-JJ30 WH-16
120-JJ45 YL-16
176-JJ42 OR-16
124-JJ31 GN-14
121-JJ28 YL-14

+12V PWR
1172311

408-FF10 WH-16

10A

CIGAR LTR BKR


6T3642

E735-FF22 PU-16

101-W6 RD-14

10A

CONN 40

ANTENNA-V1 COAX

202-L10 BK-16

308-A88 YL-16

CONN 1

UNUSED
UNUSED
SOLENOID RETURN
LH PARKBK SNSR
RH PARKBK SNSR
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
+8V POWER
UNUSED
UNUSED
+10V POWER
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
RR WHEEL SPD SEN
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
ENGINE SPEED SEN
UNUSED
UNUSED
LR WHEEL SPD SEN
UNUSED
UNUSED

A-C37
3E5176

408-A98 WH-16

308-JJ54 YL-16
200-JJ47 BK-16

150-A50 RD-14
K748-A203 OR-16
173-A51 YL-16
185-A53 YL-16
E790-A181 PK-16
176-A52 OR-16
200-A72 BK-16
201-A80 BK-16
290-A84 BK-16
291-A85 BK-16
308-A89 YL-16
604-A126 OR-16
136-A30 GN-16
727-A164 GN-16
610-A137 OR-16
958-A218 YL-16
619-A250 GN-14

290-JJ52 BK-16

OR-16
PK-16
YL-14
BU-16
WH-16
GN-14
PK-16
BU-16
GN-16
BU-14
PU-16

120-JJ45 YL-16
141-JJ37 PK-14
150-JJ39 RD-14

200-A57 BK-16
200-A71 BK-16

201-A80 BK-16
J2

+BATTERY
-BATTERY
CAT DATA LINK RETARDER ACTIVE
-BATTERY
+BATTERY
SOLENOID RETURN
TCS ACTIVE LAMP
CAT DATA LINK +
TCS RIGHT SOL
TCS LEFT SOL
ARC AIR CONTROL
ARC ON/OFF SW
ARC ON/OFF SW
SENSOR GROUND
SENSOR GROUND
TCS SERVO SOL
ARC AIR SUPPLY
TCS SYSTEM TEST
ARC PRESS SW
LOCATION CODE 1
LOCATION CODE 0
MANUAL RET SW
UNUSED
UNUSED
UNUSED
UNUSED
LOC ENABLE (+BAT)
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
LOCATION CODE 2
UNUSED
+BATTERY

A-C36
3E5179

SERV TOOL
CONNECTOR

D
E
F

H
E793-A183 BU-16
J
E794-A184 YL-16
9W1951

820-CH24 BU-16
250-CH2 BK-16
818-CH22 BR-16
819-CH23 GY-16
799-CH20 WH-16

112-JJ12 PU-08

120-A28 YL-16
141-A44 PK-14
150-A49 RD-14

113-JJ26
119-JJ27
121-JJ28
122-JJ29
123-JJ30
124-JJ31
126-JJ32
129-JJ33
138-JJ35
140-JJ36
147-JJ38

147-JJ38 PU-16
113-JJ26 OR-16
119-JJ27 PK-16

OR-16
PK-16
YL-16
BU-16
WH-16
GN-14
PK-16
BU-16
GN-16
BU-14
PU-16

PAYLOAD BKR
6T3642

10A

PRELUBR BKR
6T3642

112-JJ25 PU-14

113-A15
119-A25
121-A27
122-A14
123-A32
124-A33
126-A34
129-A38
138-A40
140-A41
147-A45

103-JJ3 YL-14
105-JJ7 BR-16

10A

15A

BKUP ALM BKR


6T3643

201-JJ51 BK-16

SERV SET SW
(EMSII)
6T6066

102-JJ1 BU-14

15A

SPARE BKR 2
6T3643

112-JJ46 PU-16

103-A6 YL-14
105-A11 BR-16

JJ-C8
3E-6286

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

102-A2 BU-14

200-A66 BK-16

200-A72 BK-16
201-A77 BK-16
201-A78 BK-16

E735-A174 PU-16

START AID BKR


6T3642

141-JJ37 PK-14
121-JJ28 YL-14
140-JJ36 BU-14

291-JJ53 BK-16

A-C1
1130580

200-A66 BK-16

200-A55 BK-14
200-A68 BK-16

OR-16
GN-16
YL-16
GY-16
BR-16
GN-16

10A

30

K927-R22 BU-16
K988-R12 WH-16
K989-R18 BU-16
K991-R20 OR-16
K992-R21 PU-16
A254-R31 BK-16
A254-R33 BK-16
A254-R5 BK-16
A254-R2 BK-16

454-R4 GN-16

K986-R14 PK-16

J766-R15 PU-16

K985-R13 BR-16

K927-R22 BU-16
H428-R37 GY-16
H429-R38 BU-16

176-R28 OR-16

176-R35 OR-16

K992-R21 PU-16
A254-R31 BK-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
J1

SERV CLEAR SW
(EMSII)
6T6066

A-C22
169-8668

201-A78 BK-16
105-A12 BR-16

200-A71 BK-16
BK-16
BK-16
BK-16
BK-16
BK-16
BK-16

F975-A228
661-A153
662-A154
663-A155
892-A209
893-A215

893-A213 GN-16
892-A207 BR-16

799-CH19 WH-16
799-CH17 WH-16
636-CH12 GN-16
635-CH9 BU-16

417-FF13 GY-16
F975-FF25 OR-16
661-FF19 GN-16
662-FF20 YL-16
663-FF21 GY-16
892-FF23 BR-16
893-FF24 GN-16

101-W11 RD-14
112-JJ11 PU-16

200-A54 BK-08

R-C2
3E6287

201-JJ50 BK-16

1
2

BK-16
BK-16
BK-16
BK-16
BK-16

E790-A181 PK-16
126-A34 PK-16
138-A40 GN-16
604-A126 OR-16
619-A250 GN-14
727-A164 GN-16
K748-A203 OR-16
201-A81 BK-16
201-A80 BK-16
201-A78 BK-16
200-A70 BK-16
200-A62 BK-16
200-A72 BK-16
200-A55 BK-14

614-A237 PU-16
126-A37 PK-16

1
2

K986-R14 PK-16

K985-R13 BR-16

BR-16
GN-16
BR-16
YL-16
892-R3
893-R9
K952-R7
M901-R8
892-R3 BR-16
893-R9 GN-16
K952-R7 BR-16
M901-R8 YL-16

J767-R16 GY-16

A-C27
3E3364

A-C24
169-8668

291-A85 BK-16
290-A84 BK-16
185-A53 YL-16
200-A72 BK-16
201-A80 BK-16
201-A78 BK-16
126-A34 PK-16
138-A40 GN-16
604-A126 OR-16
619-A250 GN-14
727-A164 GN-16
E790-A181 PK-16
K748-A203 OR-16

200-A62 BK-16

R-C1
1010205

A
B
C

113-FF1 OR-16
200-FF2 BK-16
201-FF3 BK-16
290-FF7 BK-16
291-FF8 BK-16
403-FF9 GN-16
481-FF18 GN-16
410-FF11 WH-16
411-FF12 PK-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

481-A107 GN-16
410-A99 WH-16
411-A100 PK-16

E735-A174 PU-16
411-A100 PK-16
113-A18 OR-16
200-A59 BK-16
201-A79 BK-16
290-A84 BK-16
291-A85 BK-16
408-A98 WH-16
410-A99 WH-16
135-A39 BU-16
201-A77 BK-16
200-A57 BK-16
200-A57 BK-16
201-A77 BK-16

OR-16
BK-16
BK-16
BK-16
BK-16

481-A107 GN-16
F975-A228 OR-16

200-A59 BK-16

BU-16
BR-16
BR-16
WH-16
WH-16
PK-16
GY-16
YL-16

3
4

A-C25
3E3363

A-C35
7N9738

200-A69
200-A74
200-A67
200-A75
200-A65
200-A64

1
2

201-JJ49 BK-16
138-JJ35 GN-16

CONN 19

454-A105 GN-16
136-A30 GN-16
102-A2 BU-14
105-A12 BR-16
105-A11 BR-16
123-A32 WH-16
124-A33 GN-14
129-A38 BU-16
308-A89 YL-16
610-A137 OR-16
200-A62 BK-16
201-A81 BK-16
200-A55 BK-14
200-A70 BK-16

454-CW1 GN-16
J766-CW2 PU-16
K927-CW3 BU-16
K988-CW4 WH-16
K989-CW5 BU-16
K991-CW6 OR-16
K992-CW7 PU-16

A
B
1
2
3
4
5
6
C
D

185-CM1 YL-16
200-CM2 BK-16
CM-C2
3E-3361

YL-16
GN-16
BR-16
WH-16
YL-16
BU-16

CW-C1
3E3388

CM-C4
3E-7996

113-A18
200-A59
201-A79
290-A84
291-A85

105-A12 BR-16
201-A78 BK-16

FF-C2
7X6222

124-JJ31 GN-14

987-M36 WH-16
M728-M35 WH-16

141-A44 PK-14
120-A28 YL-16
119-A25 PK-16
140-A41 BU-14
103-A6 YL-14
113-A15 OR-16
121-A27 YL-16
122-A14 BU-16
147-A45 PU-16
150-A49 RD-14
150-A50 RD-14
173-A51 YL-16
176-A52 OR-16
958-A218 YL-16

1
2

K986-A235 PK-16

K985-A234 BR-16

892-A210 BR-16
893-A216 GN-16
K952-A230 BR-16
M901-A236 YL-16

770-A168 GN-16
773-A169 GY-16
774-A170 YL-16
775-A171 BR-16
J766-A201 PU-16
J767-A202 GY-16
GN-16
GY-16
YL-16
BR-16
PU-16
GY-16
770-R23
773-R17
774-R11
775-R10
J766-R30
J767-R16
770-R23
773-R17
774-R11
775-R10

GN-16
GY-16
YL-16
BR-16

176-R35 OR-16
176-R6 OR-16
176-R1 OR-16
176-R28 OR-16
C985-R36 BU-16
H428-R37 GY-16
H429-R38 BU-16
L912-R25 WH-16
700-R19 PK-16
767-R24 WH-16
769-R26 BU-16

87
87a

RD-18
BK-18

893-A212 GN-16
893-A217 GN-16
893-A216 GN-16
893-A215 GN-16
893-A215 GN-16
892-A209 BR-16
663-A155 GY-16
661-A153 GN-16
662-A154 YL-16

POWER WINDOW SW
1701313

185-CM6 YL-16
200-CM5 BK-16
185-CM1 YL-16
185-CM9 YL-16
A589-CM11 OR-16
200-CM2 BK-16
200-CM10 BK-16
200-CM10 BK-16
200-CM4 BK-16
A500-CM12 GN-16
185-CM9 YL-16
185-CM3 YL-16
185-CM3 YL-16
185-CM6 YL-16
200-CM5 BK-16
200-CM4 BK-16

200-M18 BK-16

RD-18
RD-18

322-A95 GY-16
103-A9 YL-14

L912-A103 WH-16
176-A52 OR-16

892-A210 BR-16
893-A216 GN-16

987-A219 WH-16
537-A121 GN-16
612-A142 GY-16
506-A113 PU-16
J765-A200 BU-16
122-A14 BU-16
176-A227 OR-16
H428-A108 GY-16
H429-A109 BU-16
767-A166 WH-16
769-A167 BU-16
770-A168 GN-16
773-A169 GY-16
774-A170 YL-16
775-A171 BR-16
J767-A202 GY-16
K952-A230 BR-16

987-A219 WH-16

H428-A108 GY-16
H429-A109 BU-16
L912-A103 WH-16
700-A157 PK-16
767-A166 WH-16
769-A167 BU-16

OR-16
BU-16
GY-16
BU-16
WH-16
PK-16
WH-16
BU-16
176-R29
C985-R36
H428-R37
H429-R38
L912-R25
700-R19
767-R24
769-R26

A-C42
9X-1054

85

86
30

87
87a

PRELUBR RLY
3E5239

1
2

140-A42 BU-16

A254-R34 BK-16
A254-R27 BK-16

176-R1 OR-16
A254-R2 BK-16
892-R3 BR-16
454-R4 GN-16
A254-R5 BK-16
176-R6 OR-16
K952-R7 BR-16
M901-R8 YL-16
893-R9 GN-16
775-R10 BR-16
774-R11 YL-16
K988-R12 WH-16
K985-R13 BR-16
K986-R14 PK-16
J766-R15 PU-16
J767-R16 GY-16
773-R17 GY-16
K989-R18 BU-16
700-R19 PK-16
K991-R20 OR-16
A254-R33 BK-16

F723-A196 PK-16
F721-A195 GY-16
F717-A192 YL-16

454-R4 GN-16
J766-R32 PU-16
K927-R22 BU-16
K988-R12 WH-16
K989-R18 BU-16
K991-R20 OR-16
K992-R21 PU-16

MOTOR

CONN 22

A-C6
9X0146

A-C26
3E3364

HORN SOL SUPPRESSOR


1068704

1
2
3
4
5
6
7
8

LH WINDOW MOTOR AS.


214-2456(145-7768)

LH RED TPMS
LAMP
8T9683

CH-C5
7N9738

200-A59 BK-16
201-A77 BK-16
200-A57 BK-16
201-A79 BK-16
290-A84 BK-16
291-A85 BK-16
200-A68 BK-16
185-A53 YL-16

CONN 7

R-C4
3E3385

893-A213 GN-16
892-A207 BR-16

892-A206 BR-16
892-A211 BR-16
892-A209 BR-16
892-A210 BR-16
893-A214 GN-16

RD-18
BK-18

135-M10 BU-16
201-M19 BK-16

HORN AIR SOLENOID


185-0008

CONN 6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

140-A43 BU-16
F709-A188 BU-16
998-A224 BR-16
337-A96 WH-16

R-C3
9X0146

998-A224 BR-16
F709-A188
998-A222
F710-A189
F707-A186
337-A96
F723-A196
F721-A195
F717-A192

GY-16
YL-14
YL-16
BR-16
PK-16
PK-16
PU-16

1
2

135-A39 BU-16
410-A99 WH-16

1
2

LH GREEN TPMS
LAMP
8T9684

113-M6 OR-16

A-C43
155-2269

1
5
2
4
3

A-C10
9X-1054

121-A27 YL-16
E790-A180 PK-16
321-A94 BR-16
612-A141 GY-16
85

86
30

F707-A186 WH-16
F710-A189 BR-16
892-A211 BR-16
893-A217 GN-16

1
5
2
4
3

998-A224 BR-16

F709-A188 BU-16

998-A222 BR-16

337-A96 WH-16

A-C3
7X6222

BACKUP RLY
3E5239

612-A143
103-A7
M901-A236
K985-A234
K986-A235
700-A157
J766-A201

892-A208 BR-16

200-A55 BK-14

317-A92 YL-16

173-A51 YL-16

J765-A200 BU-16
506-A113 PU-16
537-A121 GN-16
173-A51 YL-16
176-A177 OR-16

176-A52 OR-16
176-A227 OR-16

ST AID HOLD RLY


3E5239

317-A92
893-A212
892-A206
L912-A103
E794-A184
E793-A183

A500-CM12 GN-16
A589-CM11 OR-16

CH-C6
7N9737

200-M16 BK-16
200-M15 BK-16
200-M17 BK-16
103-M2 YL-14
103-M3 YL-16

113-A19 OR-16
317-A92 YL-16

612-A143 GY-16
612-A141 GY-16
612-A142 GY-16

121-A27 YL-16

140-A42 BU-16
140-A41 BU-14
122-A14 BU-16

147-A45 PU-16

140-A43 BU-16

E790-A180 PK-16

87
87a

86
30

87
87a

85

1
5
2
4
3

A-C7
9X-1054

147-A48 PU-12
147-A47 PU-12
F707-A186 WH-16
K984-A233 GY-16

147-A46 PU-12
998-A222 BR-16
F710-A189 BR-16
317-A91 YL-12
1
5
2
4
3

85

86
30

87
87a

86
30

87
87a

A-C8
9X-1054

575-A123 YL-16
200-A74 BK-16
591-A125 WH-16
119-A24 PK-16
500-A110 BR-16
A-C38
3E-5519
1
5
2
4
3

A-C34
9X-1054

102-A5 BU-14
200-A75 BK-16
A608-A156 GY-16
611-A138 PU-16
85

1
5
2
4
3

86
30

85

ST AID ON RLY
3E5239

CONN 12

120-A28 YL-16
121-A27 YL-16
958-A218 YL-16
103-A6 YL-14
176-A52 OR-16
113-A15 OR-16
122-A14 BU-16
140-A42 BU-16
140-A41 BU-14
119-A25 PK-16
454-A105 GN-16
147-A45 PU-16
173-A51 YL-16
150-A50 RD-14
150-A49 RD-14
150-A49 RD-14
150-A50 RD-14

113-A17 OR-16

WIPER DELAY RLY


3E5239

BK-16
BK-16
BK-16
BK-16
BK-16

200-A74 BK-16
200-A65 BK-16
200-A75 BK-16

STOPLAMP SW
1667781

321-A94 BR-16
F707-A186 WH-16
F710-A189 BR-16
998-A222 BR-16

HI BEAM RLY
3E5239

M-C1
3E5175

ANTENNA
9W-3072

ANTENNA-V1 COAX

CM-C3
3E3361

200-A56 BK-16

BK AIR
PRESS SNSR
1533962

120-M7 YL-16
113-M5 OR-14
200-M13 BK-14
A513-M28 PK-16
135-M9 BU-16
200-M14 BK-16

1
2
3
4
5
6

103-M1 YL-14
200-M12 BK-16
113-M4 OR-16
120-M7 YL-16
135-M11 BU-16
201-M19 BK-16
410-M20 WH-16
537-M25 GN-16
605-M30 YL-16
606-M31 GY-16
614-M32 PU-16
126-M8 PK-16
A-C40 M-C6
CONN 11
169-8668 3E3364
1
987-A219 WH-16
2
M728-A204 WH-16

408-A98 WH-16
201-A82
200-A69
201-A83
200-A67
200-A64

113-A18 OR-16

1
2

103-A9 YL-14
103-A8 YL-14
120-A28 YL-16

322-A95 GY-16
103-A9 YL-14
113-A20 OR-16
113-A18 OR-16
113-A16 OR-16

RD-18

BK-18

WH-18

SEC/
PARKBK SW
1602445

958-A218 YL-16

317-A92 YL-16
147-A46 PU-12
147-A48 PU-12
147-A47 PU-12

A-C2
3E-5178
1
103-A8 YL-14
2
200-A69 BK-16
3
113-A16 OR-16
4
120-A28 YL-16
5
135-A39 BU-16
6
201-A82 BK-16
7
410-A99 WH-16
8
537-A122 GN-16
9
605-A131 YL-16
10
606-A136 GY-16
11
614-A237 PU-16
12
126-A37 PK-16

A
B
C

720-A161 PU-16
J765-A199 BU-16

SERV BK SW
3E2034

454-A105 GN-16
200-A67 BK-16
M728-A204 WH-16

537-A122 GN-16

BK

614-A146 PU-16

200-A65 BK-16
200-A65 BK-16
200-A74 BK-16
200-A75 BK-16

START AID
RESISTOR
1246704

5A

A-C32
8T8732

BK-18

10

M-C3
3E3378
+24 V BATTERY IN
24V - 12V +24 V SWITCHED IN
GROUND
CONVERTER
+12 V MEMORY OUT
2054285
M-P7 +12 V SWITCHED OUT
GROUND

201-A79
201-A77
200-A68
200-A57
200-A59

893-A214 GN-16
892-A208 BR-16

1
2

A-C20
7N9737

1
2

1
2

A-C13
1698668
K984-A233 GY-16
317-A93 YL-16

113-A20 OR-16
201-A83 BK-16

+8V
GROUND
SIGNAL

892-A210 BR-16
893-A216 GN-16

A-C21
7N9737

173-A51 YL-16

200-A65 BK-16

892-A206 BR-16
893-A212 GN-16

J765-A197 BU-16

BK

537-A120 GN-16

892-A211 BR-16
893-A217 GN-16

706-A158 BR-16
J765-A198 BU-16

FLASHER
1080358

A-C11
1698672
200-A65 BK-16
614-A146 PU-16
113-A17 OR-16
662-A154 YL-16
661-A153 GN-16
663-A155 GY-16

1
2
3
4
5
6

BK-18

DIMMER
MODULE
1035526

TRAILER STOPLAMP SW
1667781

537-A121 GN-16

GROUND
LIGHTS ON
+ BATTERY
SPEEDO LAMP
TACH LAMP
GAGE LAMPS

PU-16
BR-16
PK-16
BR-16
GN-16

591-A125 WH-16

614-A146
321-A94
E790-A180
892-A208
893-A214

LOAD (L)

720-A161 PU-16

321-A94 BR-16

590-A124 GY-16

M728-A204 WH-16

PULSE (P)

119-A21 PK-16
119-A22 PK-16
119-A25 PK-16

119-A23 PK-16

+ V (X)

WIPER
DELAY
MODULE
1437884

119-A24 PK-16
591-A125 WH-16

J765-A200 BU-16

113-A18 OR-16

1
2

11

635-CH9 BU-16
799-CH19 WH-16
636-CH12 GN-16
799-CH17 WH-16

102-A5 BU-14
500-A110 BR-16
575-A123 YL-16
A608-A156 GY-16
611-A138 PU-16
506-A113 PU-16
J765-A176 BU-16
322-A95 GY-16
605-A131 YL-16
606-A136 GY-16
119-A21 PK-16
119-A22 PK-16
590-A124 GY-16
119-A25 PK-16

506-A113 PU-16

12

A708-C68
A705-C75
A704-C77
F729-C67

14

113-A18 OR-16

15

1
2
3
4
5
6
7
8
9
10
11
12

(Dimensions: 48 inches x 35 inches)

36 Page, Color 2,

RENR8392

16

1
WIRE GROUP COLOR DESCRIPTIONS
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.
J1587(ATA) DATA LINK.
MONITOR CIRCUIT.
ENGINE CONTROL CIRCUIT.
PAYLOAD CONTROL CIRCUIT.
TRANSMISSION CIRCUIT.
INTEGRATED BRAKING CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.

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