LUBRICATION ORDER 14 OCTOBER 2011

LO 5-2410-241-13

D7R SERIES II DOZER TYPE I WITH WINCH (NSN 2410-01-565-2605) D7R SERIES II DOZER TYPE II WITH RIPPER (NSN 2410-01-565-2603)
References: TM 5-2410-241-10, TM 5-2410-241-23.

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this publication. If you find any errors, or if you would like to recommend any improvements to the procedures in this publication, please let us know. The preferred method is to submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms) through the Internet on the TACOM Unique Logistics Support Applications (TULSA) Web site. The Internet address is https://tulsa.tacom.army.mil. Access to all applications requires CAC authentication, and you must complete the Access Request form the first time you use it. The DA Form 2028 is located under the TULSA Applications on the left-hand navigation bar. Fill out the form and click on SUBMIT. Using this form on the TULSA Web site will enable us to respond more quickly to your comments and to better manage the DA Form 2028 program. You may also mail, e-mail, or fax your comments or DA Form 2028directly to the U.S. Army TACOM Life Cycle Management Command. The postal mail address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-MPP/ TECH PUBS, MS 727, 6501 E. 11 Mile Road, Warren, MI 48397-5000. The e-mail address is tacomlcmc.daform2028@us.army.mil. The fax number is DSN 786-1856 or Commercial (586) 282-1856. A reply will be furnished to you.

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited. NOTICE - A copy of this lubrication order will remain with the equipment at all times; instructions contained herein are mandatory.

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LO 5-2410-241-13

LUBRICATION ORDER

1. Intervals (on-condition or hardtime) and the related manhour times are based on normal operation. The manhour time specified is the time you need to do all the services prescribed for a particular interval. Change the hardtime interval if your lubricants are contaminated or if you are operating the equipment under adverse operating conditions, including longer-than-usual operating hours. The hard time interval may be extended during periods of low activity. If extended, adequate preservation precautions must be taken. 2. The lowest level of maintenance authorized to lubricate a point is indicated by one of the following symbols as appropriate: Operator/Crew (C) or Field Maintenance (F). 3. The time specified is the time required to perform all services at the particular interval (on-condition or hardtime).

Interval Daily Weekly Initial 250 or 500 Hour Monthly Quarterly Semiannually Annually

Symbol D W H M Q S A

Manhour 1.1 0.2 1.3 0.8 0.7 1.4 1.7

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LO 5-2410-241-13

4. This LO is for Crew (C) or Field Maintenance (F). Lube intervals (on-condition or hardtime) are based on normal operation. Lube more during constant use, and less during inactive periods. Use correct grade of lubricant for seasonal temperature expected. 5. Dashed leader lines (---) used in illustrations of lubrication points indicate that lubrication is required on both sides of the machine. 6. Before you start your lube service: ALWAYS Clean grease fittings before lubrication. Use the lubrication order as your guide. NEVER Use wrong type/grade grease. Use too much lubricant.

7. Oil filters shall be serviced/cleaned/changed as applicable: a. When they are known to be contaminated or clogged. b. At prescribed hardtime intervals. 8. The D7R Dozers are not enrolled in the Army Oil Analysis Program (AOAP). HARDTIME INTERVALS APPLY. 9. For equipment under manufacturers warranty, hardtime oil service intervals shall be followed. Intervals shall be shortened if lubricants are known to be contaminated or if operation is under adverse conditions (i.e., longer-than-usual operating hours, extended idling periods, extreme dust). 10. For Arctic operation, refer to FM 9-207, Operation and Maintenance of Ordnance Materiel in Cold Weather for lubrication instructions in cold weather.

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LUBRICATION ORDER
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Table 1. Lubricant for Engine Crankcase.

Lubricant Mil. Symbol Specification (NATO Code) Oil, Lubricating, Arctic OEA-30 MIL-PRF-46167 (O-183) Oil, Lubricating CHDO-5W/40 SAE J2363 +5F to +122F (-15C to +50C) Oil, Lubricating OE/HDO 15/40 MIL-PRF-2104 (O-1236) Interval Capacity Manhours

Temperature Range -40F to +86F (-40C to +30C)

-22F to +104F (-30C to +40C)

500 Hours or Quarterly 9 gal. (34 L) 0.5 Hours

Table 2. Lubricant for Transmission.

Lubricant Mil. Symbol Specification (NATO Code) Oil, Lubricating, Arctic OEA-30 MIL-PRF-46167 (O-183) Oil, Lubricating OE/HDO-10 MIL-PRF-2104 (O-237) Oil, Lubricating OE/HDO-30 MIL-PRF-2104 (O-238) 1,000 Hours or Semiannually 34 gal. (129 L) 0.8 Hours Interval Capacity Manhours

00

Temperature Range -40F to +68F (-40C to +20C)

-4F to +104F (-20C to +40C)

+32F to +95F (0C to +35C)

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Table 3. Lubricant for Hydraulic Systems.

Lubricant Mil. Symbol Specification (NATO Code) Oil, Lubricating, Arctic OEA-30 MIL-PRF-46167 (O-183) Oil, Lubricating OE/HDO-10 MIL-PRF-2104 (O-237) Oil, Lubricating OE/HDO-30 MIL-PRF-2104 (O-238) Oil, Lubricating OE/HDO-15/40 MIL-PRF-2104 (O-1236) Interval Capacity Manhours

Temperature Range -40F to +104F (-40C to +40C)

-4F to +104F (-20C to +40C)

2,000 Hours or Annually 14.3 gal. (54 L) 1.0 Hours

+50F to +122F (+10C to +50C)

+5F to +122F (-15C to +50C)

Table 4. Lubricant for Final Drives.

Lubricant Mil. Symbol Specification (NATO Code) Oil, Lubricating, Arctic OEA-30 MIL-PRF-46167 (O-183) Oil, Lubricating OE/HDO-10 MIL-PRF-2104 (O-237) Oil, Lubricating OE/HDO-30 MIL-PRF-2104 (O-238) Oil, Lubricating OE/HDO-15/40 MIL-PRF-2104 (O-1236) Interval Capacity Manhours

00

Temperature Range -40F to +104F (-40C to +40C)

-4F to +104F (-20C to +40C)

2,000 Hours or Annually 3 gal. (13 L) 0.6 Hours

+50F to +122F (+10C to +50C)

+5F to +122F (-15C to +50C)

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Table 5. Lubricant for Winch Gear Case.

Lubricant Mil. Symbol Specification (NATO Code) Oil, Lubricating, Arctic OEA-30 MIL-PRF-46167 (O-183) Oil, Lubricating OE/HDO-10 MIL-PRF-2104 (O-237) Oil, Lubricating OE/HDO-30 MIL-PRF-2104 (O-238) 1,000 Hours or Semiannually 4 gal. (15 L) 0.5 Hours Interval Capacity Manhours

Temperature Range -40F to +68F (-40C to +20C)

-4F to +104F (-20C to +40C)

+32F to +95F (0C to +35C)

Table 6. Lubricant for Recoil Spring Compartments and Pivot Shaft.

Lubricant Mil. Symbol Specification (NATO Code) Oil, Lubricating, Arctic OEA-30 MIL-L-46167 (O-183) Oil, Lubricating OE/HDO-30 MIL-PRF-2104 (O-238) Oil, Lubricating OE/HDO-15/40 MIL-PRF-2104 (O-1236) Interval Capacity Manhours

00

Temperature Range -40F to +50F (-40C to +10C)

500 Hours or Quarterly Recoil Spring Comp. 6.5 gal. (25 L) 0.2 Hours Pivot Shaft Quantity -A/R 0.1 Hours

-4F to +120F (-20C to +49C)

0F to +120F (-18C to +49C)

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Figure 1.

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Figure 2.

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Figure 3.

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Figure 4.

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NOTES:
1. New D7R Dozer.

LO 5-2410-241-13

a. (F) Replace transmission oil filter after first 250 hours of engine operation. Refer to TM 5-2410241-23 for transmission filter service procedures. b. (F) Replace winch oil and clean breather after first 500 hours of engine operation. Refer to TM 52410-241-23 for winch oil change and breather service procedures. 2. Engine Coolant. (C) Refer to TM 5-2410-241-10 for coolant fill procedures, including important warnings for working on pressurized cooling system. 3. Engine Crankcase and Oil Filter. (C) Check oil level daily. Maintain level between marks on level gauge (dipstick). Add oil (OE/HDO) as required. (F) Refer to TM 5-2410-241-23 for engine crankcase oil and oil filter service procedures. 4. Pivot Shaft Oil Level. (C) Check oil level weekly. Maintain level to FULL mark on dipstick. Add oil through dipstick opening. 5. Final Drive Oil Level. (F) Check oil level monthly. Change oil annually. Refer to TM 5-2410-241-23 for oil level check and change procedures. 6. Hydraulic System. (C) Check hydraulic fluid level in sight glass. Maintain oil level between marks on glass. Refer to TM 52410-241-10 for hydraulic system fill procedures, including important warnings for working on pressurized hydraulic system. (F) Refer to TM 5-2410-241-23 for hydraulic oil and filter quarterly service procedures. 7. Transmission Oil Level, Filters and Screen. (C) Check oil level daily. Fluid level can be checked cold or warm. Refer to TM 5-2410-241-10 for fluid level check and fill procedures, and breather cleaning procedure. (F) Transmission filter must be changed quarterly, and at every transmission oil change (semiannually). Torque converter scavenge screen, transmission magnetic screen, and scavenge screen must be cleaned at every transmission oil change. Refer to TM 5-2410-241-23 for transmission service procedures. 8. Recoil Spring Oil Level. (F) Refer to TM 5-2410-241-23 for recoil spring oil service procedures. 9. Equalizer Bar Pins Oil Level. (F) Refer to TM 5-2410-241-23 for equalizer bar pin oil service procedures. 10. Winch Oil Level. (C) Refer to TM 5-2410-241-10 for winch oil service procedures. (F) Refer to TM 5-2410-241-23 for winch oil service procedures. Copy of this lubrication order will remain with the equipment at all times; instructions contained herein are mandatory.

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LO 5-2410-241-13
By Order of the Secretary of the Army:

LUBRICATION ORDER
RAYMOND T. ODIERNO General, United States Army Chief of Staff

Official:

JOYCE E. MORROW Administrative Assistant to the Secretary of the Army

1125701

DISTRIBUTION: To be distributed in accordance with the initial distribution requirements for IDN: 257883 LO 5-2410-241-13.

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PIN: 086953-000