Welcome to DISA Presentation Evolving Trends in Moulding Technology

The Complete Foundry the DISA Way

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Foundry Overview
Tons Cast (in millions)
India Foundry Output (Million Tons)
12.0

Castings Consumption in India

Projected Demand Supply Gap for Auto Castings

10.0

8.0

6.0

4.0

2.0

0.0 5 9 9 1 6 9 9 1 7 9 9 1 8 9 9 1 9 9 9 1 0 0 0 2 1 0 0 2 2 0 0 2 3 0 0 2 4 0 0 2 5 0 0 2 6 0 0 2 7 0 0 2 8 0 0 2 9 0 0 2 0 1 0 2 1 1 0 2 2 1 0 2 3 1 0 2 4 1 0 2

Foundry Growth mirroring Automotive Growth Largest consumption is in Automotive Markets Siginificant Majority of total output is still from manual foundries (hand moulding) Clear Trend of fast growth in Machine Moulding High Pressure Lines getting popular

DISA & the Indian High Pressure Moulding Lines Market (sinc
12 11 10 9 8 7 6 5

No. of High Pressure Moulding Lines

4 3 2 1 0 -1 -2 -3 -4 -5 -6 -7

2001

DISA
2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

DIS Vertical A Competition Vertical

Others

DIS Horz. Flaskless A Competition Horz. Flaskless

DIS Horz. Flask A Competition Horz. Flask

Key Drivers for the Foundry Investment Trends

Uptime Reliability

High Accuracy

Environme nt

Power Constraints

Total Solution Support

Labour Availability

Local OEM Support

High Demand

Safety

01/12/2010

DISA Group Innovations in moulding technology - Since 1956

GIFA 1956 Introduced Slinger machine for big castings GIFA 1962 Introduced FIRST Disamatic machine GIFA 1968 Introduced ARPA machine GIFA 1974 Introduced Gas Impact machine GIFA 1979 Introduced Air Impact machine GIFA 1984 introduced DynaPuls machine GIFA 1989 Introduced Air Blow+ Squeeze machine

GIFA 1994 Introduced Dynamatic machine

JAPAN 1996 Introduced Disamatic 2110 machine

IFEX 2000 Introduced DISA Match 130 & AMH

INDIA 2003 introduced DISAFLEX 70 m/c and MHS

INDIA 2009 Introduced DISAFLEX 80 m/c and MHS

INDIA & US 2010 Introduced Match Mid &Large with AMH

IFEX 2011 Introduces Vertical Moulding machine New DISA

01/12/2010

Moulding Technologies for Green Sand

DISA Coverage of Moulding Technologies

500 480 460 440 420 400 380 360 340 320 300 280 260 240 220 200 800 180 TPM 160 140 120 100 80 ARPA 300 60 with Semi40 Auto Line 20 400x500

2000 TPM 6000 TPM 1000 TPM

Moulds per Hour

DISA 20A/ B
1000 TPM 1500 TPM

DISAMATIC
2200 TPM

200 TPM

1600 TPM

3200 TPM

MATCH 130 MATCH 24x28 MATCH 28x32

or 32x32

FLEX 70

FLEX 80

FLE 90 X
ARPA 1300 with Manual Line

700 TPM

ARPA 450 with S emi-Auto Line 500x600

350 TPM

ARPA 900 with Manual Line 800x700 900x700 1000x800

600 TPM

600x700

1200x900

Mould Size

Vertical Flaskless Moulding

Vertical moulding systems DISA has a complete range of DISAMATIC vertical moulding machines and commands an undisputed position as market leader.

14 mould sizes from: 400x500 850x1200 mm

Horizontal Flaskless Moulding (Matchplate)

DISA MATCH Serie DISA MATCH addresses the urgent need for foundries, whose customers demand smaller series of just-in-time deliveries of highquality castings at competitive prices.

Mould sizes available: (dimensions in inches and millimetres) 20/24 (508 x 610) 24/28 (610 x 710) 28/32 (710 x 810) 32/32 (810 x 810)

Horizontal Flask Moulding

DISA horizontal moulding systems The DISA FLEX horizontal moulding system is based on unique mould compaction knowledge and expertise covering the entire field of dynamic and mechanical moulding processes.

Flexible mould sizes: 800 -1250 x 700 -900 mm (FLEX 70, 80, 90)

The New Vertical Machine Made in India

Quick Pattern Change-QPC
Launch in Feb11 at IFEX

Moulding machine DISA 031

Synchronized Belt Conveyor-SBC

Core Setter-CSE Automated Mould conveyor-AMC

01/12/2010

World Class Foundry with Local Know How

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