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RANDOM-FLOW gravity blending and storage system

Higher production, lower cost

Simple silo design Maximum clean-out capability Reduced installation cost Low power consumption Reduced maintenance Blending and storage

Gravity blending The advanced engineering of the RANDOM-FLOW gravity blending and storage system delivers increased capacity, productivity and savings by decreasing: Power consumption Maintenance Dust Capital costs Kiln fuel consumption Air flow The efficient process and simple design of the RANDOM-FLOW system achieves accepted blending efficiencies for dry, pulverized, free-flowing particles...saving you both time and money. The RANDOM-FLOW system meets the cement industrys demand for a more energy-efficient, costeffective system. Designed for higher production at lower costs, the RANDOM-FLOW system has already proven its capabilities in new installations and retrofits worldwide. In retrofits, it can increase capacity up

to 40% over fluidized systems while decreasing kiln fuel costs through a more uniform blend.

Free power The RANDOM-FLOW system minimizes costly mechanical power requirements and maximizes the free power of gravity for a variety of blending applications. In fact, the RANDOM-FLOW system can reduce power consumption from 2.0 kWh/ metric ton of raw mix to as low as 0.07 kWh/metric ton. In addition, the RANDOM-FLOW system utilizes oil-free dry air from equal-size, positive-displacement blowers, offering uniformity of parts, less component wear and minimal lubrication requirements.

The RANDOM-FLOW system is a cost-effective gravity blending and storage system that requires low power consumption but provides high blending efficiency. The system is well suited to converting existing fluid bed blenders and storage silos to gravity blenders. The silo floor consists of six aeration zones. Each aeration zone has six collection points. Blending is achieved by systematically withdrawing layered material through a gathering slide from a total of thirty-six collection points. The material is withdrawn by lowpressure air in closed-type AIRSLIDE gravity conveyors from the collection points to the central silo discharge point. A relatively small inverted cone, centrally positioned over the silo discharge point, prevents material from exiting without first flowing through a collection point. Low power, efficient withdrawal from storage The multiple collection points ensure uniform withdrawal of material about the entire floor area, closely resembling a mass flow discharge. This allows fluidization from small zones to move material to the discharge point resulting in material discharge using very low power and low air volumes.

Aeration zones

Aeration zone Gathering slide

Collection points

Central discharge point

Central discharge point

Internal cone

Leadership, dependability, experience. It all adds up.


Material

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Blending effect Compact blower arrangements for each sector increase open floor space below the silo floor.

From order placement to startup, FLSmidth can supply and install your new silo equipment or retrofit an existing silo with the RANDOM-FLOW gravity blending and storage system. Minimizing downtime with the technology, experienced service and dependability makes us a global leader.
Discharge

FLSmidth is your one source for parts, products and complete systems that get the job done - with dependability from start to finish. Stay ahead in todays competitive industry - with better efficiency, higher capacity and greater productivity.

Project Centre Denmark FLSmidth A/S Vigerslev All 77 DK-2500 Valby Copenhagen Tel: +45 3618 1000 Fax: +45 3630 1820 E-mail: info@flsmidth.com

Project Centre USA FLSmidth Inc. 2040 Avenue C Bethlehem, PA 18017-2188 Tel: +1 610-264-6011 Fax: +1 610-264-6170 E-mail: info-us@flsmidth.com

Project Centre India FLSmidth Private Limited FLSmidth House 34, Egatoor, Kelambakkam (Rajiv Gandhi Salai, Chennai) Tamil Nadu 603 103 Tel: +91-44-4748 1000 Fax: +91-44-2747 0301 E-mail: indiainfo@flsmidth.com

Copyright 2011 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.

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