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OPTIONAL STEP For Everyone: Improve reliability with this step.
Sanding the case stand-offs.
ln Lhe case, sand down Lhe Lwo sLandoffs where my Lhumb and flnger are polnLlng only.
8emove aL leasL .73mm, abouL Lhe Lhlckness of each washer. ?ou musL make each
sLandoff less Lhan 3mm hlgh, Lhe helghL of 3 sLeel washers. (1hey are currenLly 3.73mm)
noLe: Some ellLe and newer xboxs from 2008 and on already have Lhls bug flxed, so
you donL need Lo sand lL lf you measure lL wlLh 3 washers and see lL ls equal Lo Lhe
surroundlng perlmeLer of Lhe enclosure case.
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1urn Lhe board over and puL one whlLe nylon washer on each screw, Lhen puL lL Lhrough Lhe
hole.
lL wlll be easlesL lf you Lhen Lape Lhem down wlLh elecLrlcal Lape or oLher Lape.
Cn Lhe boLLom slde, you can use only nylon.
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lL was revealed LhaL Lhls saves 1mm of space ln Lhe x8Cx reduclng flex. (?ou wlll end up wlLh 8
exLra sLeel screws by Lhls meLhod.)
1urn Lhe board agaln, Lo Lhe chlp slde, and puL 1 nylon washer on Lop of each screw. (8 LoLal.)
lollow wlLh 1 sLeel on Lop of each of Lhose.
nexL, we wlll apply Lhe Lhermal pasLe.
The blister pack of thermal compound: LhaL comes wlLh many klLs musL be mlxed now.
Squeeze lL ln Lhe Llps of your flngers from slde Lo slde for 30 seconds. Also, lL ls unllkely LhaL you
wlll need Lo use Lhe whole packeL. lL wlll dry once opened.
Tube of thermal compound: LasLs several years ln Lhe Lube unLll lL beglns Lo dry. Pas beLween
10 and 20 uses.
Cnce applled, l recommend a flnal check of Lhe hardware Lo ensure Lhe counL ls one nylon on
Lhe board, and Lhen a meLal on Lop of lL. (2 per screw for Lhe Lop slde.) lf any have fallen ouL,
you musL redo lL. 1hen maLch up Lhe heaLslnk on Lhe screws. lace lL on Lop. lor Lhe grey plece,
Lhe long slde musL face away from Lhe Cu as seen on Lhe rlghL.
Apply Lhe Cu and Cu foam shlms lf you have Lhem. 1he smaller square goes on Lhe Cu, rlghL
slde by Lhe power plug. 1he 3-slded shlm goes on Lhe Cu as plcLured, wlLh Lhe mlsslng edge
on Lop, by Lhe 1v lnpuL slde.
Cnce applled, l recommend a flnal check of Lhe hardware Lo ensure Lhe counL ls one nylon on
Lhe board, and Lhen a meLal on Lop of lL. (2 per screw for Lhe Lop slde.) 1hen maLch up Lhe
heaLslnk on Lhe screws. lace lL on Lop. 1he long musL face away from Lhe Cu. See Lhe nexL
plcLure.
1o LlghLen Lhe screws, sllde Lhe moLherboard slowly over Lo Lhe edge of Lhe Lable Lo access one
screw aL a Llme lf you dld noL use Lape, unLll [usL 1 corner reaches over, or else Lhe oLher screws
wlll fall Lo Lhe floor. lf you Laped Lhem, hold Lhe heaLslnk Lo Lhe screws, and Lurn Lhe board over
and begln LlghLen Lhem by hand 1 by one. ?ou donL wanL any comlng ouL because Lhe washers
mlghL come ouL. (recauLlon: lf one of Lhe screws drops ouL whlle you are dolng Lhls lL ls you
should redo lL Lo ensure Lhe washers are all Lhere.)
Pand-LlghLen Lhe screws for now.
now follow Lhe same process for Lhe slngle Cu on Lhe oLher slde uslng Lhe large heaLslnk.
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When you have hand-LlghLened all 8 screws, Lake a screwdrlver and LlghLen Lhem llghLly unLll
secure. uonL puL undue force on Lhe board. lL should be screwed ln all Lhe way, buL excesslve
pressure lsnL needed. lL ls also lmporLanL Lhe pressure be equal. 1o geL your sysLem worklng,
ad[usLlng Lhe pressure may be needed. ?ou could need Lo play wlLh lL a blL laLer on.
8efore we can Lurn Lhe console on, we musL connecL some Lhlngs.
uonL Lurn Lhe sysLem on wlLhouL Lhe uvu player aLLached. lve been advlsed LhaL Lhls could
posslbly be deLecLed by x8Cx Llve.
llrsL aLLach Lhe cables lnLo Lhe back of Lhe uvu drlve, and Lhen puL Lhe 8l module ln Lhe uS8
porL.
ALLach Lhe Audio Video Cable, and Lhe ower AdapLer. Make sure Lhe power adapLer ls plugged
lnLo Lhe wall Loo. 1he Audlo vldeo (Av) cable has Lo be ln or you wlll geL 4 red llghLs.
Make sure Lhe Av Cable, power cable, uvu player, and 8l module are all aLLached.
AL Lhls Llme you can power on Lhe sysLem and for many lL wlll already be worklng.
8a: Optionally install DVD drive belt and 4 DVD bumper pads (If included.)
revenL scraLched dlsks and sklpplng, or sllpplng drlves. Cood prevenLaLlve malnLenance whlle
your console ls already open.
Plug in the drive, eject it. Hold it open, and force it to stay open as you turn off the console.
Then unplug it:
8emove Lhe 4 screws.
8emove Lhe plaLe.
1ake ouL Lhe drlve from Lhe oLher slde Loo.
Apply Lhe 4 self-adheslve pads as seen above.
lor Lhe belL, wlLh Lhe drlve e[ecLed, remove Lhe old belL wlLh your flnger or screwdrlver. 1hen
replace Lhe new belL onLo Lhe same pulleys and puL Lhe drlve back LogeLher.
8b. Optionally install 4 Pink/White RAM pads (if included.)
lcLured: 1he underslde of Lhe older x8Cx models where Lhe 8AM ls on Lhe boLLom. uL Lhe pads on
each. 1hey wlll Lransfer heaL Lo Lhe ouLslde of Lhe sLeel case whlch Lhey wlll Louch. 1he pads Lhemselves
are noL heaLslnks.
-newer models have Lhe 8AM on Lop such as Lhe x8Cxs LhaL have Lhe 3
rd
heaLslnk. lf you wanL
Lo, you can make a heaLslnk by foldlng some alumlnum foll and glulng/Laplng lL Lo Lhe 8AM
chlps, buL you musL be cauLlous LhaL lL does noL Louch Lhe board.
8c. Optionally install the Southbridge Clamp (if included.)
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1he slde angle shows Lhe screws golng from Lhe boLLom upwards Lhrough Lhe pre-drllled holes.
no drllllng ls needed here. uL Lhe Clamp on afLer Lhe Cu heaLslnk ls ln place as plcLured
below.
1here are already 4 holes ln Lhe board around Lhe SouLhbrldge chlp. uL one corner of Lhe plaLe
under Lhe Cu heaLslnk, and Lhe oLher 3 geL screws and washers. ?ou only need Lo LlghLen
Lhese by hand. Pold down Lhe clamp applylng some pressure, push up Lhe screw, and Lurn Lhe
washer as far as you can. uo Lhls for 3 of 4 holes. 1he hole under Lhe Cu wlll remaln wlLhouL a
screw. ?ou wlll have 1 lefL over.
9. Overheat the GPU
THIS NEXT STEP IS OPTIONAL. WE RECOMMEND IT BECAUSE YOUR SYSTEM IS
ALREADY OPEN. It is something to try if you system isnt working yet.
P.
llrsL meLhod - Case lan: ?ou can resL Lhe case fan on Lop of Lhe uvu player as plcLured, and
make sure lL lsnL knocklng anyLhlng when you Lurn Lhe sysLem on because you can damage
your case fan. lL ls also sharp when movlng, so be careful noL Lo cuL yourself.
Cool Palr uryer MeLhod: l prefer Lo use a halr dryer wlLh Lhe CCCL swlLch very flrmly Laped
down. 1hls works beLLer Lhan Lhe case fan meLhod, buL obvlously requlres a halrdryer Lhan can
do cool alr only. SomeLlmes when a sysLem ls overheaLlng qulckly, (2 red llghLs), Lhe halrdryer
wlll apply more coollng and allow you Lo flnlsh Lhls sLep. l use Cus or someLhlng slmllar Lo Lhe
alr from geLLlng Lo Lhe Cu slde, slnce we need Lhe Cu slde Lo geL hoL. We do Lhls all Lo help
Lhe solder make beLLer connecLlons.
l usually prop Lhe back of Lhe halr dryer up on Lhe power brlck so lL ls close Lo Lhe Cu.
1he case fan has Lo be aLLached Lo Lurn on Lhe console.
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1PL Cu CvL8PLA1:
1. ?ou should loosen Lhe Cu screws a blL for Lhe overheaL. 1hey should sLlll be screwed ln all
Lhe way, [usL noL under much pressure. 1hls allows Lhe Cu Lo geL hoLLer.
2. 1o Lurn on Lhe sysLem, press Lhe small sllver buLLon on Lhe mlddle of Lhe 8l Module
connecLed Lo Lhe uS8. lL ls ok Lo geL 3 red aL Lhls Llme. (Creen llghLs are ok aL Lhls phase Loo.)
3. LeL Lhe sysLem heaL up for aL leasL 13 mlnuLes. keep Lhe fan over Lhe Cu porLlon (Lall) for
Lhls. Watch the system to make sure it doesnt go to 2 red lights early. lf lL does, do lL over, buL
you wlll need Lo cool Lhe Cu down more, or ad[usL Lhe Lenslon of Lhe Cu screws, (8C8A8L?
sllghLly LlghLen). Conslder beLLer coollng by uslng Lhe meLhod wlLh a halr dryer on cool seLLlng lf
you are sLlll havlng lssues.
4. AfLer 13 mlnuLes ls up, verlfy LhaL Lhe sysLem dldnL go Lo 2 red llghLs yeL.
3. 1he flnal sLep of Lhe over heaL ls Lo Lake Lhe fan away from Lhe Cu, so LhaL lL ls noL blowlng
alr on elLher heaLslnk.
6. lor abouL 2-3 mlnuLes, we wlll leL Lhe sysLem run wlLhouL any fans unLll lL does flnally geL 2
red llghLs, whlch means overheaL.
7. LeL lL slL for abouL 13 mlnuLes Lo cool down. uonL speed up Lhe process by blowlng alr on lL.
1hls can crack Lhe solder [olnLs.
8. lf Lhe sysLem ls worklng afLer lL has cooled down, LlghLen back Lhe Cu screws and you may
belng Lo Lake lL aparL Lo puL lL back lnLo Lhe case.
10. Powering up the System Testing for Green Lights
AfLer dlssembllng everyLhlng Lo LlghLen Lhe 8 screws, puL lL all back.
lan. ower cable. Av cable. uvu drlve.
llnally, puL Lhe 8l module back ln and waLch for Lhe green llghL LhaL you would see when you
normally Lurned on your x8Cx 360.
lf you see Lhe green llghLs, you are ready Lo puL lL all back LogeLher.
If you still have an XBOX that isnt working:
Some people say to do the overheat again.
If you still have 3 red lights or E74 you should look into our uniclamp and southbridge fixes. Our
uniclamp fix has the highest success rate of any product we have developed to date. It is the first
line for all E74 systems. The southbridge fix will also work for many E67, E69, E71, E73, E76, E79.
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If you have not been able to get your system working you should try these fixes. If you already
bought a kit and it didnt work, we will give you a break on the price if you e-mail us.
Sometimes for E74 1 red light, it is advised to try tightening the two screws on the north-side of
the GPU, closer to the fan. If you have 2 red lights, this can be the RAM chips. This needs to be
reflowed. Some report success using a hairdryer on the RAM chips and then holding them down
with pressure until they cool.
1he flrsL parL of puLLlng Lhe sysLem back LogeLher wlll be puLLlng Lhe moLherboard back lnLo Lhe
grey caslng. use Lwo hands.
1here lL ls back ln Lhe caslng.
nexL, reaLLach Lhe 8l module. ?ou wlll probably need Lo push down a blL on Lhe lnslde of Lhe
case Lo geL Lhe uS8 porL Lo llne up wlLh Lhe sloL. 1hen, screw Lhe 3 black screws back ln place.
uonL forgeL, Lhls ls Lhe Llme Lo puL Lhe whlLe cover back on Lop of Lhe on swlLch Loo.
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now puL Lhe case fan back ln agaln, and aLLach Lhe fan shroud afLer Lhls.
LefL: 1he fan and fan shroud when you are done. 8lghL, ConnecL Lhe uvu player agaln and llne lL
up lnLo place. 1he uvu drlve has small plasLlc plns aL Lhe boLLom. 8e warned Lhey are easy Lo
break. Llne lL up rlghL.
Make sure Lhe uvu player ls securely llned up.
now we can puL Lhe cover back on.
Pere ls a plcLure of Lhe cover ln place.
8e-apply Lhe meLal Lape LhaL helps secure Lhe uvu player. (CpLlonal)
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uL Lhe uvu player e[ecL buLLon back on.
Screw ln all of Lhe sllver screws LhaL you removed earller. 1he black screws LhaL were here
before are Lrash.
lor Lhe Lop cover, llne lL up aL Lhe proper slde, sllde lL lnLo place.
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Cllp LogeLher Lhe oLher slde as well.
Secure lL. 1hls plcLure shows lL ls secure.
1hen puL Lhls plece back on Lop. uo Lhe same wlLh Lhe flaL plece on Lhe boLLom.
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1hen snap Lhe faceplaLe back on. 1haL ls all of Lhe sLeps.
lf you sLlll have 1, or 3 red llghLs Lhe unlclamp flx ls deflnlLely worLh Lrylng lf you have a sysLem
LhaL ls sLlll glvlng you lssues. Also do Lhe SouLhbrldge whlch LogeLher, wlll flx Lhe ma[orlLy of
posslble problems. 1hese are already avallable ln my Amazon sLore: