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INTERNAL AUDITOR TRAINING

Issue: TUVME /QM 002 Date:13.01.09

Internal Auditor Training

30.11.2008

WELCOME

Management System Auditing

Issue: TUVME /QM001/02 Date:07.01.09 Issue: TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

PURPOSE

Purpose of Internal Audit To determine the conformity To determine the effectiveness To provide an opportunity for improvement Confidence to management Purpose of training Auditor competence

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

Definition & Terminologies

Audit: Systematic, independent and documented process for obtaining audit evidence and evaluating it objectively to determine the extent to which audit criteria are fulfilled The word audit means a systematic and detailed assessment, carried out in order to check for conformance against something Audit Criteria: Set of policies, procedures, instructions etc. Audit Evidence: Records, statements of fact or other information, which are relevant to the audit criteria and verifiable

Issue: TUVME /QM 002 Date:13.01.09

Internal Auditor Training

30.11.2008

Definition & Terminologies

Audit Conclusion: Outcome of an audit, provided by the audit team after consideration of the audit objectives and all audit findings Audit Client: Organization or person requesting an audit, the audit client may be the auditee or any other organization which has the regulatory or contractual right to request an audit Auditee: Organization being audited Auditor: Person with the competence to conduct an audit Audit Team: One or more auditors conducting an audit, supported if needed by technical experts

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

Definition & Terminologies

Technical Expert: Person who provides specific knowledge or expertise to the audit team Audit Programme: Set of one or more audits planned for a specific time frame and directed towards a specific purpose Audit Plan: Description of the activities and arrangements for an audit Audit Scope: Extent and boundaries of an audit Competence: Demonstrated personal attributes and demonstrated ability to apply knowledge and skills

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

Principals Of Auditing Ethical conduct: the foundation of professionalism Trust, integrity, confidentiality and discretion are essential to auditing Fair presentation: the obligation to report truthfully and accurately Due professional care: the application of diligence and judgment in auditing Independence: the basis for the impartiality of the audit and objectivity of the audit conclusions Evidence-based approach: the rational method for reaching reliable and reproducible audit conclusions in a systematic audit process

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

Categories Of Audit

Process Audit: Audit of a process against process norms / parameters. Particular process experts are required to audit the process..

Input

Activity

Output

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

Categories Of Audit System Audit: Audit of system against a specified standard / requirement. To check whether the organization comply with the standard.

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

Categories Of Audit Product Audit: Audit of a product against specified requirements. This is an assessment of the final product or service
INCOMING INSPECTION / TEST STAGE IN-PROCESS INSPECTION / TEST STAGE FINAL PRODUCT INSPECTION / TEST STAGE

PRODUCT AUDIT POINTS


Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09 ISO 9001:2008 Internal Auditor Training Awareness Training

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Types Of Audit

First party audit (internal audit) Second party audit (external audit) Third party audit (external audit)

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Types Of Audit

Internal audits, sometimes called first-party audits, are conducted by, or on behalf of, the organization itself. External audits include those generally termed secondand third-party audits. Second-party audits are conducted by parties having an interest in the organization, such as customers, or by other persons on their behalf. Third-party audits are conducted by external, independent auditing organizations, such as those providing registration or certification of conformity to the requirements.

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Audit Management

Audit Management Steps are: Authority for Audit Programme Establishing the Audit Programme Implementing the Audit Programme Monitoring & Reviewing the Audit Programme Improving the Audit Programme

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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30.11.2008

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Authority for Audit Programme

Top management should grant the authority for managing: Establishment, implementation, monitoring, reviewing, and improvement Identification and provision of resources

Authority for Audit Program (5.1)

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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30.11.2008

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Establishing the Audit Programme

Management requirement Commercial intentions System requirement Legal & other requirement Needs of interested parties etc

Scope Frequency Complexity Previous audit results Concern of interested parties Changes in organization

To run the entire audit process successfully

Should consider: Planning Auditor selection Conduct Follow-up Records Reporting etc

Financial Techniques Auditors Experts etc

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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30.11.2008

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Implementing the Audit Programme

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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30.11.2008

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Monitoring & Reviewing the Audit Programme

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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30.11.2008

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Improving the Audit Programme

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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30.11.2008

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Audit Activities
Initiating the Audit Conducting Document Review Audit Preparation Conducting of Onsite Audit Audit Reporting Audit Follow Up

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Initiating the Audit

Appointing team leader Defining objective, scope and criteria Determining feasibility of audit Selecting the audit team Establishing initial contact

Discuss each point in detail

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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30.11.2008

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Conducting Document Review

This is to see the conformity of documented management system with audit criteria.

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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30.11.2008

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Preparation

This consist of: Audit plan Assigning work to team Preparing work documents

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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30.11.2008

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Preparation

Audit plan: Process & System Understanding Plan of Action

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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30.11.2008

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Process & System Understanding

What is a Process? Activity that transforms input into output

Input Resources: People Facilities/Equipment Material Methods


Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

Activity

Output Results: Products Services Performance

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Process & System Understanding

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Audit Plan Audit Entry & Exit Meetings


20 mins

TOTAL AUDIT TIME 120 mins


5+ 15 mins

30 mins

20 mins

Audit of Interface with another Area 20 mins 10 mins

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Preparation

Assigning work to team Preparing work documents: Checklists Formats

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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Preparation

Checklist

GUIDE CHECK LISTS REMIND US OF THE AUDIT SAMPLE

AIDE MEMOIRE

CONTINUITY

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Preparation

Checklists: High Level & Low Level Do you have supplier evaluation mechanism? (HL) If so please explain the supplier evaluation mechanism? (LL) Do you have mechanism for control of documents? (HL) How you control the issue of new documents? (LL)

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Preparation

Use auditor friends to generate checklist: What Why When Where Who How

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Preparation

Use: Closed Questions Open Questions Clarifying Questions

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Preparation Prepare High-level Checklist

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Conducting Of Onsite Audit

Consist of: Opening Meeting Communication During the Audit Guide Collecting & Verifying Information Generating Audit Findings Preparing Audit Conclusion Conducting Closing Meeting

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Conducting Of Onsite Audit

Opening Meeting

INTRODUCTIONS OBJECTIVES AND SCOPE AUDIT SCHEDULE LIMITATIONS AUDIT TEAM REQUIREMENTS METHOD OF REPORTING FINDINGS ARRANGEMENTS FOR EXIT MEETING QUESTIONS

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Conducting Of Onsite Audit

Communication During the Audit: Within the audit team With auditee

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Conducting Of Onsite Audit

Guide
GUIDE & INTRODUCE WITNESS TO FACTS FOUND INTERPRETER SHOULD NOT ANSWER FOR AUDITEE SHOULD NOT ACT AS AUDITOR QUALIFICATIONS REASONABLE SENIORITY COMPANY AUDITORS UNDERSTANDING OF AUDIT PROCESS AND AUDITORS NEEDS NOT NORMALLY REQUIRED FOR INTERNAL AUDITS

SAFETY OF AUDITORS COMPANY CONFIDENTIALITY

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Conducting Of Onsite Audit Collecting & Verifying Information

CONDUCTING INTERVIEWS EXAMINATION OF DOCUMENTS/PRODUCTS OBSERVATION OF ACTIVITIES OBSERVATION OF CONDITIONS/HOUSEKEEPING

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Conducting Of Onsite Audit

For records always take samples: No time to check all; Select representative sample; Cover relevant period; Representation of action;

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Conducting Of Onsite Audit

Time management: Time is always short; Plan well; Do not allow audit to get side-tracked; Do not dig too much; and Decide the size of sample and stick to it.

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Conducting Of Onsite Audit

Gathering information

Interviewing Body Language Document Review Observation

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Conducting Of Onsite Audit What do we check

DOCUMENTATION TOOLS MATERIALS PEOPLE PRODUCTS

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Conducting Of Onsite Audit

Types of audit flow

Forward Backward

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Conducting Of Onsite Audit

Objective Evidence
AUDITOR NEEDS "OBJECTIVE EVIDENCE" EVIDENCE THAT EXISTS AND IS VERIFIABLE

FACTUAL EVIDENCE OBSERVATION DOCUMENTED

NOT AUDITORS OPINION

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Conducting Of Onsite Audit

Generating Audit Findings Conformity Non Conformity (grading major & minor) Improvement Potentials

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Conducting Of Onsite Audit

Taking Notes RECORD THE IMPORTANT FACTS FOR FUTURE REFERENCE WHERE THE AUDITOR HAS VISITED WHO WAS MET & SPOKEN TO RECORD OF WHAT WAS SEEN & HEARD AUDITORS NEED TO LEARN THE ART OF GOOD NOTE TAKING

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

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Conducting Of Onsite Audit Nonconformity

MANAGEMENT NEED THE FACTS ! WHAT WAS FOUND WHERE WAS IT FOUND WHY IS IT A NON-CONFORMITY NON(WHO WAS PRESENT)

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Conducting Of Onsite Audit Nonconformity

FACTUAL EVIDENCE OF A CONDITION NOT IN ACCORDANCE WITH A SPECIFIED REQUIREMENT

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

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Conducting Of Onsite Audit Major Nonconformity

A SIGNIFICANT NON-COMPLIANCE WITH A QUALITY NONSYSTEM REQUIREMENT OR A FAILURE OF, OR COMPLETE OMISSION OF A QUALITY SYSTEM REQUIREMENT
OR

A SIGNIFICANT NUMBER OF MINOR NON-CONFORMITIES NONCONCERNING THE SAME QUALITY SYSTEM REQUIREMENT

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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Conducting Of Onsite Audit

Minor Nonconformity

AN ISOLATED INCIDENT OF A FAILURE TO COMPLY WITH A PROCEDURE OR QUALITY SYSTEM REQUIREMENT

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

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Conducting Of Onsite Audit

NON CONFORMANCE REPORT Ref.: Department: Type of NCR: Major / Minor / NCR No.: Date: Section: Observation

NCR against which clause: Non conformance:

Cause of nonconformance:

Corrective / preventive action:

Review:

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

30.11.2008

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Conducting Of Onsite Audit

Preparing Audit Conclusion: Outcome Follow-up

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

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Conducting Of Onsite Audit Conducting Closing Meeting

INTRODUCTIONS THANKS FOR COOPERATION ETC. OBJECTIVES AND SCOPE OF AUDIT LIMITATIONS OF THE AUDIT SUMMARY FINDINGS CONCLUSIONS SUBMISSION OF FORMAL REPORT CORRECTIVE ACTIONS QUESTIONS

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

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Audit Reporting

IT IS A PRIME RESPONSIBILITY OF THE AUDITOR(S) TO COMPLETE THE AUDIT PROCESS AND PROVIDE AUDITEE MANAGEMENT WITH DETAILS OF THE FINDINGS

MANAGEMENT ARE RESPONSIBLE FOR DETERMINATION & IMPLEMENTATION OF CORRECTIVE ACTIONS

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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Audit Reporting

IDENTIFICATION IDENTIFICATION CONFIDENTIALITY CONFIDENTIALITY AUDIT OBJECTIVE & SCOPE AUDIT OBJECTIVE & SCOPE SCHEDULE //DATES //AUDITORS SCHEDULE DATES AUDITORS REFERENCE DOCUMENTS REFERENCE DOCUMENTS SUMMARY OF FINDINGS SUMMARY OF FINDINGS NON-CONFORMITIES NON-CONFORMITIES RECOMMENDATIONS RECOMMENDATIONS FOLLOW UP FOLLOW UP

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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Audit Reporting

REMEMBER WHO IS THE RECIPIENT REMEMBER WHAT THE RECIPIENT NEEDS SUMMARISE FINDINGS PROVIDE THE DETAILS THINK BEFORE WRITING AND WRITE CLEARLY & CONCISELY DRAW CONCLUSIONS

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

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Audit Reporting Audit Report

AUDITS ARE OFTEN SEEN AS NEGATIVE AUDITEES WOULD LIKE TO KNOW ABOUT:

POSITIVE FINDINGS OPPORTUNITIES FOR IMPROVEMENT RECOMMENDATIONS

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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Audit Follow Up

NON-CONFORMITY RAISED UNDERSTAND

CORRECTIVE ACTION & AUDIT CLOSE OUT

ANALYSE ROOT CAUSE DETERMINATION CORRECTIVE ACTION PROPOSAL IMPLEMENT

AUDITING ORGANISATION

FOLLOW UP AUDIT
VERIFICATION

ONGOING SURVEILLANCE
Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09 ISO 9001:2008 Internal Auditor Training Awareness Training

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Auditors

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

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Auditors

Personnel Attributes:

Ethical, i.e. fair, truthful, sincere, honest and discreet; Open-minded, i.e. willing to consider alternative ideas or points of view; Diplomatic, i.e. tactful in dealing with people; Observant, i.e. actively aware of physical surroundings and activities; Perceptive, i.e. instinctively aware of and able to understand situations;

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

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Auditors

Personnel Attributes: Versatile, i.e. adjusts readily to different situations; Tenacious, i.e. persistent, focused on achieving objectives; Decisive, i.e. reaches timely conclusions based on logical reasoning and analysis; and Self-reliant, i.e. acts and functions independently while interacting effectively with others.

Issue: TUVME /QM 002 Date:13.01.09

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Auditors

Knowledge & Skills:

Management system knowledge Team leader / auditor Specific knowledge

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

ISO 9001:2008 Internal Auditor Training Awareness Training

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Auditors

Education, Work Experience, Training & Experience:

Auditors Team leader

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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Auditors

Maintenance & Improvement of Competence: Continual Professional Development

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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THANK YOU

Issue: TUVME /QM001/02 Date:07.01.09 TUVME/QM 002 Date:13.01.09

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