Beruflich Dokumente
Kultur Dokumente
L
= viscosit y of liquid, CPOI SE
= relat ive volat ilit y of key component
A default value of 1. 5 is used for t he relat ive volat ilit y of key
component s t hat you can modify on t he Design Crit eria
specificat ions form. The liquid viscosit y is eit her direct ly obt ained
from t he report or est imat ed from t he fluid classificat ion.
Once t he int ernal height of t he column is est imat ed ( based on
t he act ual number of t rays) , addit ional height for vapor
364 5 Si zi ng Pr oj ect Component s
disengagement and liquid ret urn is based on your Design
Crit eria specificat ions.
I n general, t he number of st ages provided by t he simulat or
report represent t he t heoret ical number of st ages. However, if
det ailed design of t he t ower has been done by t he simulat or
using t ray efficiency, t hen t he number of t rays are act ual
t rays. I f Aspen Capit al Cost Est imat or finds t hat t he number
of t rays are act ual, t hen it uses t he value t o est imat e t he
height and does not add any addit ional t ray efficiency.
Usi ng Tow er Si zi ng I nf or mat i on
When a simulat or report provides sizing informat ion, Aspen
Capit al Cost Est imat or t ries t o use as much of t he informat ion as
possible in t he final design. When mult iple sect ions are present
in t he report , t he informat ion used by Aspen Capit al Cost
Est imat or depends on t he equipment t o which t he model is
mapped.
Si ngl e Di amet er Tr ay ed Tow er ( TW TRAYED)
I f mult iple sect ions are present wit h different diamet ers and t ray
spacings, t hen t he largest values of t he diamet ers and t ray
spacings are used for t he act ual design of t he t ower.
Doubl e Di amet er Tr ay ed Tow er ( DTT TRAYED)
For double diamet er t rayed t ower, t he t wo largest diamet ers in
t he sect ional report are used in t he design. Once t he t ower is
divided int o t wo sect ions ( based on diamet er) , t he value of t he
t ray spacing for each sect ion is based on t he st age numbers
present in each sect ion. The largest values of t ray spacing for
each sect ion are used t o est imat e t he t ower height .
For example, for AspenPlus, assume t he following sizing
informat ion is obt ained from t he report aft er complet ing t he
loading process.
Sect i on 1:
Diamet er = 5 FEET
Tray Spacing = 24 I NCHES
St ages = 2 t o 4
Sect i on 2:
Diamet er = 6 FEET
5 Si zi ng Pr oj ect Component s 365
Tray Spacing = 30 I NCHES
St ages = 5 t o 7
Sect i on 3:
Diamet er = 8 FEET
Tray Spacing = 18 I NCHES
St ages = 8 t o 10
The sizing program will design a double diamet er t ower wit h t he
following dimensions:
Top Sect ion
Diamet er
= 6 FEET
Top Sect ion Tray
Spacing
=
30 I NCHES
Top Sect ion St ages
=
2 t o 7
Bot t om Sect ion
Diamet er
=
8 FEET
Bot t om Sect ion
Tray Spacing
=
18 I NCHES
Bot t om Sect ion
St ages
=
8 t o 10
The program est imat es t he cross sect ional area for each st age.
Then, t he maximum value is used t o design t he single diamet er
t ower. I n case of double diamet er t ower, t he program est imat es
t he diamet er for t he bot t om sect ion and t he t op sect ion based on
t he cross sect ional area est imat ed for each st age.
Si ev e Tr ay Desi gn
The capacit y fact or, CSB, is evaluat ed based on t he correlat ion
developed for ent rainment flooding by Kist er and Haas. Jeronimo
et . al correlat ion is used t o est imat e t he clear liquid height in t he
spray regime. St rict ly, t he Jeronimo and Swist owski correlat ion
predict s t he clear liquid height at t he t ransit ion from t he frot h t o
t he spray regime. However, empirical evidence has shown t hat
clear liquid height in t he spray regime is much t he same as clear
liquid height at t hat t ransit ion.
The CSB est imat ed at t he flooding point is used t o evaluat e t he
flooding vapor velocit y.
366 5 Si zi ng Pr oj ect Component s
The bubbling area is calculat ed based on flood velocit y, t he
derat ing fact or and t he safet y fact or. ( Column default design is
90% of flood. )
Downcomer liquid velocit y is based on t he foaming t endency of
t he fluid and t ray spacing. Foaming t endency can be specified on
t he Design Crit eria specificat ions form.
The downcomer cross- sect ional area is based on t he downcomer
velocit y and t he maximum liquid flow inside t he t ower.
The t ot al t ower cross- sect ional area is calculat ed by adding t he
bubbling area and t he downcomer area.
The diamet er of t he t ower is obt ained from t he cross- sect ional
area by rounding t he area up t o t he next half foot . The minimum
diamet er for t he t ower is 1. 5 FEET.
Val v e Tr ay Desi gn
Valve t ray sizing is based on t he V- t ype Ballast t rays produced
by Glit sch. The syst em fact ors are est imat ed based on t he fluid
classificat ion performed on t he fluid flowing t hrough t he column.
The t ray diamet er is evaluat ed for eit her single pass t rays or t wo
pass t rays. I t is based on 24 I NCHES t ray spacing and 80% of
flood.
Bi bl i ogr aphy
Dist illat ion Design , by Henry Z. Kist er.
Applied Process Design For Chemical And Pet rochemical Plant ,
Volumes 1 and 3, by Ernest E. Ludvig.
St andard Handbook of Engineering Calculat ions , by Tyler G.
Hicks
Chemical Engineers HandBook , by Perry and Chilt on, 6t h
Edit ion.
Bubbl e- Cap Tr ay Desi gn
The allowable vapor velocit y and t he corresponding diamet er for
bubble- cap t rays have been represent ed by t he Jer sey Cr i t i cal
formula which corresponds t o t he work by Souder and Brown for
column flooding.
( )
2 1
/ 0956 . 0
v L v
K W D =
5 Si zi ng Pr oj ect Component s 367
where:
D = Diameter, FEET
W
v
= vapor flow rate, LB/H
L
= liquid density, LB/CF
v
= vapor density, LB/CF
The fact or K depends on t he t ray spacing as follows:
Tray Spacing, INCHES 18 24 30 30+
K 3.4 4.2 4.7 5.0
Pack ed Tow er Desi gn
Packed t ower design is accomplished for bot h random and
st ruct ured packings. The various t ypes of packings support ed by
t he syst em are described in t he I carus Reference.
Kist er and Gill flood point correlat ion is used t o est imat e
pressure drop at t he flood point as a funct ion of packing fact or
alone.
FL
= .155 ( F
p
0. 7)
where:
FL
= Pressure drop at flood point
F
p
Packing factor
Not e: You can provide t he value for t he packing fact or on t he
Design Crit eria specificat ions form. The syst em default s are used
for each of t he different t ypes of packings if you do not ent er a
value.
Once t his pressure drop is known, t he flood velocit y is calculat ed
using t he lat est version of GPDC ( Generalized Pressure Drop
Correlat ion) chart s for bot h random and st ruct ured packings.
HETP Pr edi ct i on
You can provide t he HETP value on t he Design Crit eria
specificat ions form. I f t he value is not specified, rules of t humb
predict ion report ed in lit erat ure are used t o predict t he packed
t ower efficiency.
For random packing columns, t he following rules are used for
est imat ing HETP ( FEET) :
368 5 Si zi ng Pr oj ect Component s
HETP = 1. 5 d
p
d
p
= Packing diamet er, I NCHES
HETP > D
T
for D
T
< 2 FEET
For est imat ing t he st ruct ured packing efficiency, t he following
rule of t humb is used:
HETP,
I NCHES
= 1200 / a
p
+ 4
a
p
= Packing surface area per unit volume, SF/ CF
Sy st em Def aul t s
The following syst em default values may be modified on t he
Design Crit eria specificat ions form and Component Specificat ions
form:
Tr ay ed Tow er Def aul t s
Tray Type = Sieve
Tray Spacing = 24 inches
Flooding Fact or = 80 %
Foaming Tendency = Moderat e
Pack ed Tow er Def aul t s
Packing Type = Random
Packing Mat erial = 1. 0PPR
Specific area per unit
volume for t he
packing
= 0. 75 SF/ CF
Gener al Def aul t s
Top vapor
disengagement
height
= 4 FEET
Bot t om sump height = 6 FEET
Si mSci s SHORTCUT Col umn Oper at i on
I n case of SHORTCUT column operat ion, t he simulat or provides
only t he minimum reflux rat io for t he dist illat ion process. To
design t he t ower, t he rat io of t he operat ing reflux rat io and
minimum reflux rat io has t o be provided. The syst em uses t he
default value of 2. 0 for t he rat io. The rat io can be changed on
t he Design Crit eria specificat ions form ( see page 170) . I f t he
5 Si zi ng Pr oj ect Component s 369
simulat or report does not cont ain informat ion ( number of t rays)
for t he operat ing reflux rat io, t he t ower sizing program ret urns
t o t he syst em wit hout performing sizing for t he t ower.
Vessel s
Hor i zont al Vessel s
The following graphic shows a t ypical horizont al vessel.
The following design variables are specified on t he Design
Crit eria specificat ions form:
Residence Time
Process Vessel Height t o Diamet er Rat io
Minimum Vessel Diamet er
Vapor/ Liquid Separat or Sizing Met hod
Average Liquid Part icle Diamet er
Design fact or mult iplier for disengagement velocit y
Separat ion Fact or
Vapor area / cross sect ional area
Separat ion Fact or Mult iplier
Minimum Boot Lengt h ( used in Horizont al Vessel Design)
Minimum Boot diamet er
Boot Leg Liquid Velocit y
370 5 Si zi ng Pr oj ect Component s
Desi gn Requi r ement s
The maximum number of exit st reams is t hree; t wo of t he
st reams can be liquid.
Cal cul at i ng Di amet er
Vessel diamet er is based on t he maximum allowable vapor
velocit y inside t he separat or, t o reduce t he liquid ent rainment in
t he vapor.
The following t wo met hods are available in Aspen Capit al Cost
Est imat or ( chosen from t he Design Crit eria specificat ions) t o
obt ain vapor velocit y.
Liquid Ent rainment Met hod
Part icle size separat ion met hod.
Cal cul at i ng Vapor Vel oci t y
Li qui d Ent r ai nment Met hod
The maximum allowable vapor velocit y, t o reduce liquid
ent rainment is obt ained as a funct ion of liquid and vapor densit y
and t he Separat ion Fact or, which it self is a polynomial funct ion
of vapor and liquid densit y and vapor and liquid flowrat es. The
polynomial equat ion was based on 5% of liquid ent rained in t he
vapor and is valid for t he range ( defined below) of 0. 006 t o 5. 0.
Aspen Capit al Cost Est imat or let s you override t he comput ed
value of Separat ion Fact or.
W = l_mfr/ v_mfr * sqrt ( v_rho/ l_rho)
X = ln ( SF)
k_v = EXP( A + BX + CX^ 2 + DX^ 3 + EX^ 4)
K = k_v * k_vm
v_m = K * sqrt ( ( l_rho - v_rho) / v_rho)
where:
l_mfr = Light Liquid Mass Flow rat e
v_mfr = Vapor Mass Flow rat e
l_rho = Light Liquid Densit y
v_rho = Vapor Densit y
K = Syst em Fact or
SF = Separat ion Fact or
k_v = Polynomial Funct ion of SF
k_vm = Separat ion Fact or Mult iplier
A = - 1. 877478097
5 Si zi ng Pr oj ect Component s 371
B = - 0. 8145804597
C = - 0. 1870744085
D = - 0. 0145228667
E = - 0. 0010148518
The above relat ion for Separat ion Fact or is valid for a W ( SF)
bet ween 0. 006 and 5. 0. I f W falls out side t he range, t he sizing
program gives a warning message and t he limit ing value of W is
used t o est imat e Separat ion Fact or.
For example, if calculat ed value of W is 0. 001, t hen t he value
used in t he correlat ion is 0. 006. I f t he calculat ed value of W is
10. 0, t hen t he value used in t he correlat ion is 6. 0.
Par t i cl e Si ze Separ at i on Met hod
This met hod est imat es t he disengagement velocit y of liquid
bubble in t he vapor space. The maximum allowable vapor
velocit y is det ermined as a percent age of t he disengagement
velocit y.
Liquid drops falling in gases appear t o be spherical up t o a
Reynolds number of 100. Large drops ( great er t han 0. 3125
I NCHES) will deform, wit h a result ing increase in drag, and in
some cases shat t er.
For est imat ing vapor velocit y, t he liquid bubbles are assumed t o
remain in spherical shape.
The t erminal set t ling velocit y can be obt ained for different flow
condit ions.
For laminar flow ( K < 3) :
v = g * ( rho_l - rho_v) * ( dp^ 2) / ( 18. 0 * mu_v)
and for t urbulent region:
v = 1.74 (g * dp * (rho_l - rho_v) / rho_v)^0.5
where:
K = dp * ( g * rho_v * ( rho_l - rho_v) / ( mu_v^ 2) ) ^ 0. 33
v = disengagement velocit y
g = gravit at ional const an
rho_l = liquid densit y
rho_v = vapor densit y
dp = liquid bubble diamet er
mu_v = gas viscosit y ( assumed t o be 0. 05 LB/ FT/ H)
372 5 Si zi ng Pr oj ect Component s
The design velocit y is t hen est imat ed by t he following equat ion:
v_m = v * f
where:
v_m = disengagement velocit y
f = design fact or mult iplier for disengagement velocit y
v = disengagement
Cal cul at i ng v essel cr oss- sect i onal ar ea
Vapor cross sect ional area is est imat ed based on t he vapor
velocit y and t he vapor volumet ric flow. The vapor cross sect ional
area is divided by t he rat io of vapor area/ cross sect ional area t o
get t he t ot al required cross sect ional area.
v_csa = v_vol/ v_m
t _csa = v_csa/ r_vc
where:
v_csa = Vapor area
v_vol = Vapor volumet ric flow
r_vc = Vapor area/ cross sect ional area
t _csa = Vessel cross sect ional area
Est imat e Vessel diamet er based on vapor flow:
D_v = sqrt ( ( t _csa * 4) / )
where:
D_v = Vessel Diamet er based on vapor flow
= 3.14
Est imat e vessel diamet er based on liquid holdup volume and
user- specified value of L/ D rat io.
The maximum value of diamet er calculat ed using vapor velocit y
and liquid holdup is used for final design.
5 Si zi ng Pr oj ect Component s 373
Cal cul at i ng Lengt h
Vessel liquid holdup volume is obt ained based on t he light liquid
flowrat e and t he residence t ime. The vessel lengt h is t hen
calculat ed as given below:
l_vol = l_vfr * r_t
L = ( l_vol * 4) / ( * D^ 2 * ( 1 - r_vc) )
where:
l_vol = Liquid holdup volume
L = Lengt h
l_vfr
=
Light liquid volumet ric flowrat e
r_t
=
Residence t ime
r_vc
=
r_vc
Check i ng L/ D Rat i o
For all liquid vessels L/ D is calculat ed as follows:
If P <= 250 PSIA, then L/D= 3
If 250 < P <= 500 PSIA, then L/D = 4
If P > 500 PSIA, then L/D= 5
Aft er est imat ing t he lengt h ( L) and diamet er ( D) of t he vessel,
t he rat io of L/ D is compared wit h t he Process Vessel Height t o
Diamet er Rat io specified on t he Design Crit eria specificat ions
form.
Est i mat i ng Boot Di mensi ons
Boot dimensions will be est imat ed only if t he exit st reams
cont ain a heavier liquid phase. Boot diamet er is based on t he
heavier liquid phase volume and boot liquid velocit y.
Boot volume ( bt _vol) = hl_vfr * r_t
Boot cross sect ion area
( bt _csa)
= bt _vol / hl_vel
Boot diamet er ( d)
= sqrt ( 4. 0 * bt _csa / )
Boot lengt h ( l)
= ( bt _vol * 4) / ( * d^ 2)
where:
hl_vfr = heavy liquid volumet ric flow rat e
hl_vel = heavy liquid velocit y
l = boot lengt h
d = boot diamet er
374 5 Si zi ng Pr oj ect Component s
Ver t i cal Vessel s
The following graphic shows a t ypical vert ical vessel.
The following design variables are specified on t he Design
Crit eria specificat ions form:
Residence Time
Process Vessel Height t o Diamet er Rat io
Minimum Vessel Diamet er
Vapor/ Liquid Separat or Sizing Met hod
Average liquid part icle diamet er
Design fact or mult iplier for disengagement velocit y
Separat ion Fact or
5 Si zi ng Pr oj ect Component s 375
Minimum Disengagement Height
Minimum height above t he mist eliminat or
Height of Mist Eliminat or
Vessel diamet er is calculat ed in t he same manner as for
horizont al vessels. The default value of Separat ion Fact or
Mult iplier is available in t he Design Crit eria specificat ions.
Cal cul at i ng Vessel Hei ght
Vessel liquid holdup volume is based on t he light liquid flowrat e
and t he residence t ime. The liquid height in t he vessel is t hen
calculat ed and t he addit ional height is added t o obt ain t he
overall vessel height .
l_vol = l_vfr * r_t
l_ht = ( l_vol * 4) / ( * D^ 2)
h = LLLTap_ht + l_ht + HLLTap_ht + d_ht + me_ht + mea_ht
where:
l_vol = liquid holdup volume
l_vfr = light liquid volumet ric flowrat e
r_t = residence t ime
l_ht =
liquid height based on residence t ime
LLLTap_ht =
minimum height bet ween low liquid level t ap and
t angent line ( design crit eria)
ddHLLTap_ht =
height bet ween inlet nozzle and high liquid level
t ap ( desig crit eria)
d_ht =
disengagement height
me_ht =
mist eliminat or height
mea_ht =
Height above t he mist eliminat or
I f t he calculat ed l_ht is less t han t he minimum height bet ween
t he t aps, specified in t he design crit eria, t hen t he minimum
height is used.
Check i ng L/ D r at i o
For al l l i qui d
Aft er est imat ing t he lengt h ( L) and diamet er ( D) of t he vessel,
t he rat io of L/ D is compared wit h t he Process Vessel Height t o
Diamet er Rat io specified on t he Design Crit eria specificat ions
form.
376 6 Pi pi ng and I nst r ument at i on Model s
6 Pi pi ng and I nst r ument at i on
Model s
Over vi ew
I carus provides hundreds of default piping and inst rument at ion
drawings ( P&I Ds) , each associat ed wit h a process equipment
it em. I f a process equipment it em has a P&I D, t he P&I D but t on
is act ive on t he Component Speci f i cat i ons form.
Usi ng t he P&I D Edi t or
Feat ur es of P&I Ds
Funct ionalit y equivalent t o I carus 2000 added t o Aspen
Capit al Cost Est imat or
Uses I nt ergraph RAD t echnology as drawing engine
I nt elligent P&I D for single component only
Port based syst em wit h Piping, Elect ronic, Pneumat ic,
Thermocouple and Process Connect ion port s
Piping and Process Connect ion port s are uni- direct ional;
ot hers are bi- direct ional
Administ rat or mode for building component s or user P&I D
models for syst em library
User mode select s syst em default models or alt ernat e user
P&I D models
User can modify some charact erist ics of P&I D in a proj ect
6 Pi pi ng and I nst r ument at i on Model s 377
Uses Aspen Capit al Cost Est imat or line diamet er and lengt h
calculat ions or user supplied calculat ions using Line Sizing
Equat ion Edit or
P&I D Modes
You can work wit h P&I Ds in t wo ways:
I f you are not in a specific proj ect , you are in Admi ni st r at or
mode. Use Admi ni st r at or mode t o build component s or t o
build user P&I Ds for t he Syst em Library.
I f you are in a specific proj ect , you are in User mode. I n
User mode, you can select syst em default models or user
P&I D models. You can also modify some P&I D charact erist ics.
P&I D Lay out and St r uct ur e
To access t he P&I D user i nt er f ace:
1 On t he palet t e, click t he Li br ar i es t ab.
2 On t he Li br ar i es t ab, double- click t he P&I Ds icon .
378 6 Pi pi ng and I nst r ument at i on Model s
The P&I D User I nt erface appears.
The left pane cont ains t he User P&I Ds. This is where you can
creat e cust omized drawings and manage your library.
The right pane cont ains t he Syst em P&I Ds. This is where you
view t he syst em PI Ds.
I n t he User P&I D Libraries area, you can add
cat egories
files
You can creat e folders t o organize your cust om drawings. The
sy st em PI Ds are organized by equipment t ype. You cannot add
or remove PI D files and folders cannot be added or removed
from t he sy st em area, but you can cust omize a syst em drawing
by copying and past ing or dragging and dropping int o t he User s
PI Ds area.
Each PI D file can only be used for a specific equipment t ype,
such as a horizont al t ank. A file can be furt her limit ed t o an
applicat ion of t hat equipment t ype, such as Bat ch operat ions.
You specify t his when you init ial creat e your init ial PI D.
To add a new cat egor y t o t he User P&I D Li br ar i es ar ea:
1 Right - click User P&I D Li br ar i es.
2 On t he menu t hat appears, click New | Cat egor y .
The r ename dialog box appears.
3 I n t he r ename dialog box, t ype t he name for your new
cat egory.
4 Click OK.
Your new cat egory appears in under User P&I D Li br ar i es.
6 Pi pi ng and I nst r ument at i on Model s 379
To add a new User P&I D f i l e:
1 Right - click User P&I D Li br ar i es or t he cat egory under which
you want t o insert t he new file. .
2 On t he menu t hat appears, click New | Fi l e.
The New Fi l e dialog box appears.
3 On t he New Fi l e dialog box, t ype:
o t he Name for t he P&I D file ( required)
o a Descript ion of t he P&I D file ( opt ional)
Not e: Each PI D file can only be used for cert ain equipment
t ypes
o t he I t em Symbol ( t ype of equipment ) t his new drawing will
apply t o ( for example, VT) . You can browse for t he I t em
Symbol by clicking t he Mor e but t on .
o t he I t em Type ( opt ional) t o furt her rest rict t he drawing t o
an individual applicat ion ( for example, St or age onl y) . You
can browse for t he I t em Type by clicking t he Mor e but t on
.
Not e: I f you leave t he I t em Ty pe field blank, t he P&I D will
apply t o all applicat ions of t he select ed I t em Symbol ( for
example, al l VTs) .
4 When you are sat isfied wit h t he det ails of t he new file,
Click OK t o insert t he new file.
- or -
Click Cancel t o abandon adding t he new file.
380 6 Pi pi ng and I nst r ument at i on Model s
Not e: I f you click OK in St ep 4 above, t his will be a blank
drawing where you must draw t he desired drawing.
To Del et e ( Remov e) a User P&I D cat egor y or f i l e:
1 Right - click t he cat egory or file you want t o remove.
2 Click Remove.
Your cat egory or file is removed.
The Aspen Capi t al Cost Est i mat or PI D
Lay out : Radpf s I nt er f ace
This second user int erface is t he Radpfs drawing t ool. This
applicat ion let s you view a PI D and make changes t o it .
The main area of t he int erface is t he drawing area. The symbol
menu is on t he left side of t he screen and t he labels are at t he
bot t om.
The drawing area cont ains t he PI D obj ect s and t he labels. The
labels include:
PI D t it le
number
dat e
company name
Use t he t oolbars at t he t op for:
drawing
zooming
labeling
6 Pi pi ng and I nst r ument at i on Model s 381
and so on
Not e: You can remove t he t oolbars at t he t op t o give you more
drawing space.
Sy mbol Menu
The symbol menu is where you can select obj ect s t o add t o t he
drawing. These obj ect s include:
equipment symbols
inst rument bubbles
piping lines
valves and fit t ings
Sy mbol Menu Det ai l s
The illust rat ions below show t he det ails of t he Sy mbol menu.
382 6 Pi pi ng and I nst r ument at i on Model s
Sy mbol menu cat egor i es
The Li ne t y pes sect ion of t he Symbol menu includes:
Elect ronic
Pneumat ic
Thermocouple
Process connect ions
When you select a l i ne t ype in t he Sy mbol menu, all of t he
port s of t his t ype on t he PI D appear.
The Pi pi ng sect ion of t he Sy mbol menu cont ains all of t he
valves and fit t ings t hat have graphical represent at ions. Here are
some example Pi pi ng obj ect s:
Under t he I nst r ument at i on heading of t he Sy mbol menu you
will find t he cont rol valves, which can be connect ed t o piping
lines and inst rument bubbles t o form loops. Here you will also
find t he inst rument bubbles, which can be connect ed t o
equipment symbols or piping lines using process connect ions
port s; t he bubbles are connect ed t o each ot her and cont rol
valves using elect ronic and pneumat ic port s t o form loops.
Here are some example I nst rument at ion obj ect s:
The last t wo headings of t he Sy mbol menu cont ain t he
equipment symbols:
Equi pment cont ains t he syst em default equipment symbols.
6 Pi pi ng and I nst r ument at i on Model s 383
Cust om Equi pment cont ains any cust omized equipment
symbols.
Wor k i ng w i t h Por t s
The RadPfs PI D edit or is a por t based syst em. Port s:
let you connect piping and inst rument at ion lines t o obj ect s in
your PI D
appear on t he PI D as arrows
display t he port name if t he cursor is posit ioned over it
Por t Pr oper t i es
Every port has t he following propert ies:
Name
Type A port can be connect ed only t o anot her of t he same
t ype
o Piping
o Process Connect ion
o Elect rical
o Pneumat ic
o Thermocouple
Direct ion
o I n
o Out
o Bi- direct ional
Mak i ng Por t s Vi si bl e
To mak e por t s vi si bl e:
On t he Sy mbol menu, under Li ne Types, click t he t ype of
line for which you want t o make t he port s visible.
384 6 Pi pi ng and I nst r ument at i on Model s
For example, if you want t o make t he Piping port s visible on your
drawing, under Li ne Ty pes, click Pi pi ng.
The Pi pi ng port s are now visible, as shown below.
For mi ng Connect i ons Usi ng Por t s
To use por t s t o f or m connect i ons ( or dr aw a l i ne) on t he
dr aw i ng:
1 On t he Sy mbol menu, click t he port t ype you want . Port s of
t hat t ype are made visible.
2 I n t he drawing, left - click t he port you want t o use. A dot t ed
red line showing t he link moves as you move t he mouse.
3 Left - click anot her port of t he t ype you are using. A line will be
drawn aut omat ically bet ween t he t wo port s. You might use
t his t echnique for a branching pipe or inst rument loops.
6 Pi pi ng and I nst r ument at i on Model s 385
- or -
I n t he case of pi pi ng lines, drop t he ot her end of t he red
dot t ed line ont o a blank area on t he drawing. This will also
draw t he line aut omat ically, but it will represent a line coming
from or t raveling t o an area out side of t he drawing.
Edi t i ng P&I Ds
You can make changes t o a PI D in radpfs, such as:
adding piping lines
adding valves and fit t ings
adding inst rument at ion
adding labels
delet ing obj ect s
Addi ng Pi pi ng Li nes
Remember t hat at least one end of a line of pipe will be
connect ed t o a piping port on t he equipment symbol or anot her
line of pipe. The ot her end of t he piping line can be
connect ed t o a piping port or it can be
dropped ont o whit e space t o represent originat ing from or
t raveling t o a dest inat ion out side of t he PI D
The suggest ed order is t o:
1 Add t he line of pipe.
2 Supply a pipe number.
3 Add valves and fit t ings.
To add a pi pi ng l i ne:
1 On t he Sy mbol menu, click t he Piping line t ype.
386 6 Pi pi ng and I nst r ument at i on Model s
2 Click a port you want t o use. As you move t he mouse around
t he screen you will see a red dot t ed line.
3 Click t o assign t he ot her end of t he line of pipe. A line will be
drawn aut omat ically for you.
The next st ep is t o supply a pipe number.
To suppl y a pi pe number :
1 Right - click on t he newly creat ed piping line.
2 On t he menu t hat appears, click Number Pi pi ng Li ne.
3 Type a pipe number for t he piping line number.
4 Click OK.
The next st ep is t o add valves and fit t ings.
To add a val ve or f i t t i ng:
1 I n t he left pane, expand Pi pi ng.
2 Click t he name of t he t ype of valve ( or ot her fit t ing) you want
t o add.
A graphical represent at ion in t he lower left pane. The example
below is of a but t erfly valve.
3 Click t he locat ion on t he line of pipe where you want t o add
t he valve or fit t ing.
I t is drawn and connect ed aut omat ically.
6 Pi pi ng and I nst r ument at i on Model s 387
To di spl ay t he l i ne number or t he descr i pt i on on t he PI D:
1 Right - click on a line.
2 On t he menu t hat appears, click:
o Di spl ay Pi pi ng Number
o Di spl ay Pi pi ng descr i pt i on
To di spl ay mor e i nf or mat i on about t hi s l i ne of pi pe
1 Right - click t he line of pipe.
2 On t he menu t hat appears, click select Vi ew Pi pi ng
Pr oper t i es.
The Pi pi ng Li ne Pr oper t i es dialog box appears.
Use t he Descr i pt i on field t o change t he descript ion of t his
line of pipe at t he t op of t he screen.
Use t he fields in t he Fi t t i ng group t o add valves and fit t ings
which do not have graphical represent at ions, such as elbows
or t ees. You can see t hat t he first t wo valves are grayed out
388 6 Pi pi ng and I nst r ument at i on Model s
t hese have graphical represent at ions, so t hey must be
added or delet ed on t he PI D it self.
Use t he remainder of t he fields t o select fit t ings t o add.
Use t he fields in t he Li ne Si zi ng group t o specify line sizing
det ails. The Aspen Capit al Cost Est imat or PI D syst em let s you
writ e line sizing rules t hat calculat e diamet er and lengt h
relat ive t o aspect s of t he component , such as volume or flow
rat e. See Line Sizing Tut orial, page 401, for det ails about how
t o creat e a new rule. The Li ne Si zi ng area is where you can
select a rule for use on t his piping line.
The Temper at ur e and Pr essur e Ty pe fields are for:
gas compressors
double diamet er t owers
heat exchangers
Use t hese fields t o t ell t he syst em where t his line of pipe is
connect ed t o one of t hese pieces of equipment .
The Connect t o equi pment l ocat i on field is used for nozzle
sizing for vessels and t owers only.
Addi ng I nst r ument at i on Loops
All inst rument at ion and cont rol valves in t he Aspen Capit al Cost
Est imat or syst em are grouped as loops. I f you are familiar wit h
t he I carus syst em, especially t he inst rument at ion inst allat ion
bulks form, a helpful concept is t hat :
By select ing bubbles and edit ing t he I nst r ument at i on
Pr oper t i es, you provide t he exact same informat ion you
would find in t he I nst al l at i on Bul k I nst r ument at i on
screen.
The suggest ed workflow for adding an inst rument loop is:
Add t he desired bubbles t o t he PI D.
Connect t he loop t oget her.
Provide a loop number.
The inst rument bubbles are found in t he Symbol Menu.
They are organized by locat ion, t hen by process variable.
Locat ion is import ant because it will affect t he pieces of
equipment generat ed in your est imat e: for inst ance, if you
choose a local cont rol bubble only, you will not get a run of
inst rument cable from t he field t o t he cont rol cent er. Cont rol
6 Pi pi ng and I nst r ument at i on Model s 389
cent er bubbles will not have process connect ion port s, so choose
bubbles which represent your process most accurat ely.
To add i nst r ument bubbl es and cont r ol val ves t o t he PI D:
Not e: This example is a pressure loop wit h a cont rol valve.
1 On t he left pane, expand I nst r ument at i on.
2 Click t he inst rument at ion t ype you want t o place.
3 Move t he cursor int o t he drawing where you want t o place t he
inst rument at ion bubble; t hen click.
The bubble is placed in t he drawing.
4 Add t he next inst rument at ion bubbles one by one.
5 Add a cont rol valve ( I nst r ument at i on | Cont r ol Val v es |
< name of cont r ol v al v e> ) if necessary.
Next , t he process connect ion port s are used t o connect t he local
bubbles t o t he piping line or equipment symbol.
390 6 Pi pi ng and I nst r ument at i on Model s
6 I n t he left pane, click Li ne Ty pes | Pr ocess Connect i on t o
display t he Pr ocess Connect i on port s so you can at t ach t he
bubble t o a line of pipe.
A dot t ed red line appears when you move t he cursor, showing
you where t he line will be drawn.
7 Click again where you want t he line t o connect .
8 I n t he left pane, click Li ne Ty pes | El ect r oni c t o display t he
El ect r oni c port s so you can connect t he rest of t he loop.
9 Click an El ect r oni c port .
A dot t ed red line appears when you move t he cursor, showing
you where t he line will be drawn.
10 Click again where you want t he line t o connect .
The line is connect ed.
11 Cont inue connect ing bubbles and port s unt il t he loop is
complet e.
12 Right - click anywhere on t he loop.
13 On t he menu t hat appears, click Number Loop.
6 Pi pi ng and I nst r ument at i on Model s 391
You can modify t he loop, by:
removing part s of t he loop from t he est imat e
adding a Back of Panel Opt ion
changing inst rument quant it y
and so on
To modi f y t he l oop:
1 Right click t he loop.
2 On t he menu t hat appears, click Vi ew Loop Pr oper t i es.
The Loop Pr oper t i es dialog box appears.
392 6 Pi pi ng and I nst r ument at i on Model s
I f you are familiar wit h t he inst rument at ion inst allat ion bulk
form, you will probably not ice t hat t his int erface provides many
of t he same input s.
The following input s are unavailable, because t hey are
det ermined graphically by t he PI D loop bubbles:
o Process Variable
o Panel Act ion
o Sensor Type
o I nst rument Locat ion
o Signal Type
3 Use t he Loop Pr oper t i es dialog box t o cust omize:
o Descript ion: Loop name
o Back of Panel Opt ion
o Quant it y
o Number of Solenoids
o Loop Modificat ions
Remove specific pieces of t he loop from t he
est imat e
4 When you have finished cust omizing t he loop, click OK.
Addi ng or Edi t i ng P&I D Label s
Each PI D has space at t he bot t om for:
t it le
number
dat e
company name
To add or edi t P&I D l abel s:
1 At t he bot t om of t he drawing, double click in t he box you
want t o edit .
The t ext in t he box becomes red, indicat ing you can edit it .
2 Type your addit ions or edit s.
3 Click anywhere else in t he drawing.
Addi ng Mi scel l aneous Label s
You can add miscellaneous labels t hroughout t he PI D.
6 Pi pi ng and I nst r ument at i on Model s 393
To add a mi scel l aneous l abel :
1 On t he Label t oolbar, click t he Label icon as shown below.
Not e: I f t he Label t oolbar is not visible,
A Click Vi ew | Tool bar s.
B Select Label .
C Click OK.
2 Click in t he drawing where you want t o place t he label,
moving your cursor t o make a box int o which t he label will
go.
3 Type your label int o t he box.
4 Click anywhere else in t he drawing.
Del et i ng Pi pe, I nst r ument at i on, and Val v es
To del et e any obj ect s f r om y our dr aw i ng:
1 Right - click t he obj ect you want t o delet e.
2 On t he menu t hat appears, click Del et e.
When delet ing obj ect s, one common sit uat ion t hat is creat ed is a
disconnect ed line of pipe because you delet e a valve or fit t ing
from t he middle of it , as shown here.
Af t er del et i ng a v al ve
To r econnect t he l i ne:
1 Delet e one of t he loose ends.
394 6 Pi pi ng and I nst r ument at i on Model s
2 Right click t he ot her loose end.
3 On t he menu t hat appears, click Reconnect Sour ce or
Reconnect Dest i nat i on, depending on t he direct ion of t he
pipe.
Li ne r econnect ed
Ef f i ci ent PI D Cr eat i on
When you creat e a drawing from scrat ch, t he recommended
workflow is t o add it ems in t his order:
1 Equipment symbol
2 Lines of pipe
3 Pipe numbers
4 Valves and fit t ings
5 I nst rument bubbles
6 Cont rol valves
7 I nst rument connect ions
8 I nst rument loop numbers
9 Labels
AspenTech has found t hat efficiency is improved by posit ioning
t he obj ect s in t he drawing before using port s t o form
connect ions. This is because moving t he obj ect s int o posit ion
before making all t he connect ions saves readj ust ment effort
lat er.
6 Pi pi ng and I nst r ument at i on Model s 395
Cosmet i c Ti ps
You can adj ust t he posit ion of any lines on your PI D by dragging
and dropping, as shown here.
When you move obj ect s around, you may see t hat t here are
kinks in some lines.
To st r ai ght en k i nk ed l i nes:
1 Right - click t he line you want t o st raight en.
2 On t he menu t hat appears, click Al i gn.
You can move all obj ect s on t he PI D, including line numbers,
descript ions, and t ext boxes, by dragging and dropping.
396 6 Pi pi ng and I nst r ument at i on Model s
Adj ust i ng l i ne i nt er sect i on poi nt s
To adj ust t he posi t i on of connect i on poi nt s bet w een t w o
l i nes:
1 Posit ion t he mouse over t he connect ion point .
2 When t he arrow appears, click and hold t o drag and drop t he
connect ion up and down t he line.
When you use br anch or j oi n port s t o connect one piping line t o
anot her, t he br anch port is always on t he t op of t he line, and
t he j oi n port is on t he bot t om. Somet imes t his isnt what you
want .
To r ev er se t he connect i on:
1 Posit ion t he mouse over t he connect ion point .
2 Click and drag t o reverse t he connect ion.
Radpf s t ool bar s
The most oft en used t oolbars are:
t he Sy mbol menu
Label
Main
Draw
To add or del et e t ool bar s:
1 On t he main menu click Vi ew | Tool bar s.
6 Pi pi ng and I nst r ument at i on Model s 397
The Tool bar s dialog box appears.
2 On t he Tool bar s dialog box, select or clear t he check boxes
for t he t oolbars unt il you are sat isfied.
3 Click OK.
You can shift t oolbars around t he screen ( undock t hem) , by
dragging and dropping.
Zoomi ng
Use t he Zoom icons on t he Mai n t oolbar t o cont rol your view of
your drawing.
Use t hi s i con t o
Zoom Area
highlight an area t o zoom in on
Zoom I n
zoom in
Zoom Out
zoom out
Fit
fit t he viewable area t o t he full drawing area
Pan
move t he drawing around in t he drawing space
398 6 Pi pi ng and I nst r ument at i on Model s
Cust om Equi pment Sy mbol s
I n addit ion t o using t he syst em default equipment symbols, you
can creat e cust om symbols. You can:
cust omize t he default symbols
import symbols
creat e your own symbols from scrat ch
Get t i ng St ar t ed w i t h Cust om Equi pment Sy mbol s
To add a new sy mbol t o t he sy st em:
1 Double- click a blank PI D file t o open Radpfs.
Not e: You can find a blank file by expanding Li st of Al l P&I D
Li br ar y Fi l es in t he cent er pane.
2 On t he Mai n menu bar, click Fi l e | Add Cust om Equi pment
Model .
The Add Cust om Model dialog box appears.
3 I n t he Ent er model name field, t ype a name for t he new
model.
4 I f you want , in t he Ent er di spl ay name field, t ype a
descript ion for t he new model.
6 Pi pi ng and I nst r ument at i on Model s 399
5 I n t he Sel ect cat egor y field, t ell t he syst em where in t he
folder st ruct ure you want t o keep t his new symbol ( t his is
where you will find it in t he Sy mbol menu) . We recommend
adding new symbols t o t he Cust om Equi pment heading.
Not e: On t his int erface you can creat e new subfolders by
double clicking on t he New cat egor y it ems.
Modi f y i ng a sy st em equi pment sy mbol
To modi f y a sy st em equi pment sy mbol :
1 Click Fi l e | Add cust om equi pment sy mbol .
2 Click Fi l e | Open.
3 I n t he / AspenTech/ RADPFS
< ver si on> / i cons/ AspenEQ/ direct ory, click a file.
4 Click t he equipment symbol t o highlight it .
5 Click Edi t | Copy; t hen select Wi ndow | < y our new
sy mbol f i l e> .
6 Right - click; t hen click Past e.
7 Drag and drop t he symbol t o posit ion t he symbol in t he
middle of t he drawing area.
Now y ou add por t s t o t he sy st em equi pment sy mbol .
When you are cust omizing a symbol, t he Por t menu is visible on
t he left - hand side of t he Radpfs int erface inst ead of t he Sy mbol
menu
To add a por t :
8 Right - click a t ype in t he Por t menu; t hen click add port .
9 Give t he port a descript ive name t hat indicat es t he int ended
funct ion of t he port .
10 Select a t ype; t hen click OK.
11 You can now put t his port int o posit ion by dragging and
dropping ont o t he equipment symbol.
12 Use right - click and rot at e t o adj ust t he orient at ion of t he port .
13 Repeat st eps 1 t hrough 5 t o add all t he port s you t hink youll
need
14 Save t he port s in t he Cust omEQ folder for use in fut ure PI Ds
15 Save t he symbol file in t he Cust omEQ folder.
This new symbol will now be available for use in fut ure drawings.
400 6 Pi pi ng and I nst r ument at i on Model s
I mpor t i ng an equi pment sy mbol
I n addit ion t o cust omizing an I carus equipment symbol, you can
import a symbol image from an out side drawing package, such
as Aut oCad or Microst at ion, and add port s t o it .
To i mpor t a sy st em equi pment sy mbol :
1 Click Fi l e | Add cust om equi pment sy mbol .
2 Click Fi l e | Open.
3 Open an out side drawing inst ead of a symbol file from t he
AspenEQ folder.
4 Left - click t he equipment symbol and copy it .
5 Use t he Window menu t o swit ch back t o t he screen where you
are defining t he cust omized symbol.
6 Right click and past e t he symbol; drag and drop t o posit ion
t he symbol in t he middle of t he drawing area.
Now y ou add por t s t o t he sy st em equi pment sy mbol .
When you are cust omizing a symbol, t he Por t menu is visible on
t he left - hand side of t he Radpfs int erface inst ead of t he Sy mbol
menu
To add a por t :
7 Right - click a t ype in t he Por t menu; t hen click add port .
8 Give t he port a descript ive name t hat indicat es t he int ended
funct ion of t he port .
9 Select a t ype; t hen click OK.
10 You can now put t his port int o posit ion by dragging and
dropping ont o t he equipment symbol.
11 Use right - click and rot at e t o adj ust t he orient at ion of t he port .
12 Repeat st eps 1 t hrough 5 t o add all t he port s you t hink youll
need
13 Save t he port s in t he Cust omEQ folder for use in fut ure PI Ds
14 Save t he symbol file in t he Cust omEQ folder.
This import ed symbol will now be available for use in fut ure
drawings.
6 Pi pi ng and I nst r ument at i on Model s 401
Cr eat i ng an equi pment sy mbol f r om scr at ch
The t hird opt ion for creat ing new equipment symbols is t o draw
your own using t he Microsoft drawings t ools, found on t he Dr aw
t oolbar.
To cr eat e a sy st em equi pment sy mbol f r om scr at ch:
1 Click Fi l e | Add cust om equi pment sy mbol .
2 Use t he shapes in t he drawing t oolbar t o creat e your symbol
Now y ou add por t s t o t he sy st em equi pment sy mbol .
When you are cust omizing a symbol, t he Por t menu is visible on
t he left - hand side of t he Radpfs int erface inst ead of t he Sy mbol
menu
To add a por t :
3 Right - click a t ype in t he Por t menu; t hen click add port .
4 Give t he port a descript ive name t hat indicat es t he int ended
funct ion of t he port .
5 Select a t ype; t hen click OK.
6 You can now put t his port int o posit ion by dragging and
dropping ont o t he equipment symbol.
7 Use right - click and rot at e t o adj ust t he orient at ion of t he port .
8 Repeat st eps 1 t hrough 5 t o add all t he port s you t hink youll
need
9 Save t he port s in t he Cust omEQ folder for use in fut ure PI Ds
10 Save t he symbol file in / AspenTech/ RADPFS
< ver si on> / i cons/ Cust omEQ/ .
This new symbol will now be available for use in fut ure drawings.
Li ne si zi ng Tut or i al
I nst ead of using t he syst em default rules for calculat ing pipe
lengt h and diamet er, you can writ e your own. You can use t he
Line Sizing Equat ion Edit or t o creat e new rules which size t he
pipe according t o equipment propert ies such as:
volume
height
flow rat e
402 6 Pi pi ng and I nst r ument at i on Model s
To access t he l i ne si zi ng Equat i on Edi t or :
Wit hout a proj ect open, on t he Li br ar i es t ab in t he right pane
of t he Aspen Capit al Cost Est imat or int erface, double- click
Li ne Si zi ng Equat i on.
The Equat i on Edi t or dialog box appears.
The main list box cont ains t he equat ions which are part of t he
syst em at t his t ime. When you are edit ing an individual
equat ion, you will use t he input s at t he bot t om of t he int erface.
Li ne Si zi ng Equat i ons
Each line sizing equat ion is eit her a rule for calculat ing t he pipe
lengt h or diamet er. Each equat ion:
is eit her a Lengt h or Di amet er rule ( det ermines st art ing
let t er L or a D)
has a reference number ( example: 1001)
has a Descr i pt or line ( example: D1001D)
has a Equat i on line ( example: D1001E)
The first line in t he definit ion of a rule is t he Descr i pt or line.
This cont ains t he t ext descript ion and t he unit of measure basis.
The second line cont ains t he equat ion it self.
Not e: You can add as many comment lines as you want in t he
list box t o describe an equat ion or sect ion of equat ions.
6 Pi pi ng and I nst r ument at i on Model s 403
I n t he example above,
t he unit of measure basis is I P
t he lengt h is calculat ed as t he Diamet er of t he equipment
component divided by 2 plus 10 feet
To cr eat e a new l i ne si zi ng equat i on:
1 Wit hout a proj ect open, on t he Li br ar i es t ab in t he right pane
of t he Aspen Capit al Cost Est imat or int erface, click Li ne
Si zi ng Equat i on.
The Equat i on Edi t or dialog box appears.
2 On t he Equat i on Edi t or dialog box, click t he Add but t on
t hree t imes t o add t hree more lines.
There are t hree st eps t o creat ing an Equat ion:
St ep 1: Add a comment or comment s
St ep 2: Specify t he Descript or and Unit s of Measure
St ep 3: Specify t he Equat ion it self
St ep 1 To add a comment or comment s:
1 Click t he first of t he newly- added lines t o highlight it .
2 Click Edi t .
3 I n t he Comment field, t ype any comment s you want t o
describe t his equat ion/ sect ion.
4 Click Appl y .
Your comment appears in t he main window.
404 6 Pi pi ng and I nst r ument at i on Model s
St ep 2: To speci f y t he descr i pt or and Uni t s of Measur e:
1 Click t he second of t he newly- added lines t o highlight it .
2 On t he Car d Ty pe list , click Lengt h or Di amet er .
The ot her fields in t he row are now available.
3 I n t he Ref . No. field, t ype a unique Reference Number.
4 On t he Dat a Ty pe list , click Descr i pt or .
5 I n t he Descr i pt i on field, t ype a t ext descript ion for t his
equat ion.
6 On t he Uni t s list , click t he unit of measure basis for t his
equat ion.
Not e: The line sizing syst em has been const ruct ed so t hat all
quant it ies used in t he equat ions are assumed t o be in t he
select ed unit of measure basis.
o An I - P equat ion will result in a lengt h in feet or
diamet er in inches.
o A met ric equat ion will calculat e a lengt h in met ers or
a diamet er in mms.
o All variables used in t he equat ion will also be
calculat ed in t erms of t he select ed unit of measure
basis. For t his reason your equat ions can be used by
bot h Met ric and I - P proj ect s wit h equivalent result s.
7 Click Appl y .
St ep 3: To speci f y t he Equat i on i t sel f :
1 Click t he t hird of t he newly- added lines t o highlight it .
This line will cont ain t he equat ion used t o calculat e t he Lengt h or
Diamet er of t he piping line.
2 Creat e an equat ion using:
o real numbers
o variables select ed from t he Sy mbol s drop- down box
o operat or symbols from t he Oper at or s and
Oper ands area
3 When you are sat isfied wit h your equat ion, click Appl y .
6 Pi pi ng and I nst r ument at i on Model s 405
4 Click Compi l e t o add t he new equat ion t o your syst em.
5 I f you are prompt ed as t o whet her t o save your changes
before compiling, click Yes.
6 Click Cl ose.
You can now use t his new equat ion in any PI D by select ing t he
equat ion in t he Pi pi ng Li ne Pr oper t i es screen Lengt h or
Di amet er drop- down boxes.
To open t he def aul t dr aw i ng f or a component :
Click t he arrow of t he P&I D but t on and, on t he
drop- down menu; t hen click Open Def aul t .
This opens t he drawing in t he P&I D Edit or, where you can print
t he drawing ( Fi l e | Pr i nt ) or send t he drawing t hrough
elect ronic mail ( Fi l e | Send) .
406 6 Pi pi ng and I nst r ument at i on Model s
You can use t he P&I D Edit or t o make modificat ions t o t he
drawing. Modificat ions affect only t he act ive proj ect .
You can also use t he P&I D Edit or t o creat e your own P&I Ds and
build a User P&I D Library. Then, when adding an equipment it em
in a proj ect , you can select t o use your cust om P&I D inst ead of
t he default .
The following sect ions explain how t o creat e cust om P&I Ds and
how t o use t hem in Aspen Capit al Cost Est imat or.
Usi ng Cust om P&I D s i n Aspen Capi t al Cost
Est i mat or
There are several ways t o use cust om P&I Ds in Aspen Capit al
Cost Est imat or:
Set a cust om drawing as a component s default P&I D. This
will make your cust om drawing t he component s default P&I D
in all fut ure proj ect s, unt il t he default is reset .
At t ach a cust om drawing t o a single component added t o a
proj ect .
Set a cust om drawing as a component s default P&I D for only
t he act ive proj ect .
Set t i ng a Component s Def aul t P&I D
You can make a cust om drawing a component s default P&I D.
This must be done wit h no proj ect open.
6 Pi pi ng and I nst r ument at i on Model s 407
To set a component s def aul t P&I D:
1 I n Aspen Capit al Cost Est imat or, wit h no proj ect open, click
t he Li br ar i es t ab in t he Palet t e.
2 Double- click P&I D t o open t he P&I D Libraries.
3 Click t he Component s t ab in t he Palet t e.
4 Right - click on a component ; t hen click Set Def aul t P&I D on
t he pop- up menu.
The Set Def aul t P&I D dialog box appears.
This dialog box displays t he name, locat ion, and applicat ion t ype
of t he default drawings for t he select ed equipment it em. The
Locat i on column shows Sy s for syst em drawings and User for
cust om user drawings in t he user folder.
5 Click t he default P&I D you want t o change out ; t hen click
Def aul t .
408 6 Pi pi ng and I nst r ument at i on Model s
The Sel ect i on dialog box appears.
6 Click a P&I D file ( it will display t he complet e pat h of t he file
at t he bot t om of t he dialog box) ; t hen click OK.
7 Click OK t o close t he Set Def aul t P&I D dialog box.
Reset t i ng t he Def aul t P&I D
You can reset t he default t o t he original syst em P&I D.
To r eset a component s def aul t P&I D:
1 I n Aspen Capit al Cost Est imat or, wit h no proj ect open, click
t he Li br ar i es t ab in t he Palet t e.
2 Double- click P&I D t o open t he P&I D Libraries.
3 Click t he Component s t ab in t he Palet t e.
4 Right - click on t he component .
5 On t he menu t hat appears, click Set Def aul t P&I D.
6 Pi pi ng and I nst r ument at i on Model s 409
The Set Def aul t P&I D dialog box appears.
6 Click t he P&I D file you want t o change out ; t hen click Reset .
The original default file replaces t he user- select ed one.
7 Click OK.
At t achi ng a Cust om P&I D t o a Component
You can at t ach a cust om P&I D t o a component :
when adding a component t o a proj ect
when modifying a previously added component
To at t ach a cust om P&I D t o a component :
1 On t he Component Speci f i cat i ons form, click t he P&I D
but t ons drop- down arrow and click Sel ect and Open
Al t er nat e.
410 6 Pi pi ng and I nst r ument at i on Model s
2 On t he Sel ect i on dialog box, click t he cust om drawing; t hen
click OK.
3 Aft er t he drawing is displayed, on t he Fi l e menu click Ex i t
and click No in t he Cl ose dialog box for saving changes.
Set t i ng a Component s Def aul t P&I D i n Act i v e
Pr oj ect Onl y
To set t he def aul t P&I D f or an act i v e pr oj ect :
1 At t ach a P&I D file t o t he component ( see above) .
2 Click t he P&I D but t ons arrow; t hen click Set as Def aul t on
t he menu.
Def aul t P&I D Opt i ons: Al w ay s FULL or
Det er mi ned by User Opt i ons
When you open t he default P&I D for an equipment it em t he
syst em will open t he FULL model if t his is an opt ion. This
behavior is independent of your input in t he Pi pi ng and
I nst r ument Desi gn fields at t he Pr oj ect or Ar ea levels. ( The
opt ions for t hese fields are STD ( st andard) or FULL) . I f you
prefer t o have t he syst em t o check t hese input s when select ing
t he default P&I D, you can change t he behavior of t he syst em by
navigat ing t o t he following direct ory:
6 Pi pi ng and I nst r ument at i on Model s 411
/Program Files/Aspen Tech/Economic Evaluation
V7.1/Program/Sys/Drawings/
The t ext file pni dcr os.t bl det ermines t his behavior.
To have t he sy st em t o consi der t he STD or FULL i nput :
1 Delet e t he exist ing pni dcr os.t bl file.
2 Copy STDor FULLpni dcr os.t bl ; t hen rename t he new copy
pni dcr os.t bl .
To r ever t t o t he def aul t behavi or ( def aul t i s al w ay s FULL) :
I f you want t o revert back t o t he default behavior ( default is
always FULL ) repeat t his process wit h t he
ORI GI NALpnidcros. t bl file.
Wor k i ng w i t h Non- Gr aphi c
P&I D Dat a
I nside a Aspen Capit al Cost Est imat or proj ect , you can open a
component form wit h piping and inst rument at ion dat a, t hen save
t hat informat ion as non- graphical P&I D in a P&I D library file.
You can also creat e non- graphical P&I D libraries out side a
proj ect from t he Li br ar y t abs and save t hem in new or exist ing
library files.
Savi ng Coi mponent I nf or mat i on as Non-
Gr aphi cal P&I D
To save component i nf or mat i on as non- gr aphi cal P&I D:
1 Open a component form.
2 Add or modify piping and/ or inst rument at ion dat a.
3 Save t he informat ion by clicking Appl y .
4 On t he t oolbar, click t he arrow t o t he right of Opt i ons.
5 On t he menu t hat appears, click Non- gr aphi cal P&I D.
6 Click Sav e P&I D i n a l i br ar y .
A list of exist ing library files along wit h an opt ion t o creat e a new
library file appears.
7 Eit her creat e a new library file, or click a library file on t he
displayed list .
412 6 Pi pi ng and I nst r ument at i on Model s
8 Specify a unique name for t he P&I D and save it in t he library
file.
Not e: P&I D informat ion will be saved wit hout diamet er and
lengt h informat ion for pipes.
Cr eat i ng Non- Gr aphi cal P&I D Li br ar i es
Out si de a Pr oj ect
To cr eat e non- gr aphi cal P&I D l i br ar i es out si de a pr oj ect :
1 On t he Li br ar y t ab, click Non- gr aphi cal P&I D.
A list of exist ing library files appears. You can also or creat e a
new library file folder.
2 Click t he desired library file folder; t hen right - click.
3 On t he menu t hat appears, click Cr eat e New .
4 On t he dialog box t hat appears, t ype t he P&I D name; t hen
click OK.
A window appears similar t o component form, wit h opt ions only
for piping and inst rument at ion inst allat ion bulks.
5 Specify informat ion for lines and loops; t hen save t he P&I D
informat ion in t he library file.
You can also copy an exist ing P&I D in a library file, assign it a
new name, modify it , t hen save in t he same or different library
file.
I mpor t i ng Ex t er nal P&I D Dat a
Generat e proj ect est imat e by import ing piping and
inst rument at ion informat ion from SPPI D ( I nt ergraph Smart Plant
P&I D, an ext ernal P&I D drawing t ool) in Aspen Capit al Cost
Est imat or.
I mport ing of P&I D Drawings generat ed in I nt ergraph Smart Plant
P&I D int o Aspen Capit al Cost Est imat or comprises of t wo st eps:
1. Export t he P&I D Drawing t o an XML file t hrough t he Use of
TEF.
2. I mport t he XML file using t he Aspen Capit al Cost Est imat or
framework.
6 Pi pi ng and I nst r ument at i on Model s 413
The import process generat es piping and inst rument at ion
inst allat ion bulk set s for all P&I D equipment s in Aspen Capit al
Cost Est imat or. No Graphical dat a is import ed.
Open a new or exist ing Aspen Capit al Cost Est imat or proj ect ,
and add equipment component s t o t he new proj ect .
Because t he equipment dat a in a P&I D drawing is not sufficient
t o develop equipment component s in Aspen Capit al Cost
Est imat or, you must creat e t he equipment component s ( present
in P&I D drawings) in a Aspen Capit al Cost Est imat or proj ect .
Subsequent ly, t he PI D XML file is import ed using t he I mpor t
P&I D Dr aw i ng on t he Fi l e menu.
Browse to the location where the exported XML files are stored, and select the
appropriate exported XML File.
414 6 Pi pi ng and I nst r ument at i on Model s
Upon select ing t he XML File:
PI D Dat a ( Equipment , Lines, and Loops) are import ed int o a
Temporary Access Dat abase.
A Preliminary Evaluat ion of t he Proj ect is performed t o
generat e Volumet ric ( or I nst allat ion) Bulk Pipe Lines.
A Mapping GUI is Launched: The GUI displays Equipment and
Lines from bot h t he P&I D Drawing, and t he Aspen Capit al
Cost Est imat or Proj ect .
You are expect ed t o map SPPI D Equipment t o Aspen Capit al
Cost Est imat or Equipment , and SPPI D Pipe line t o Aspen
Capit al Cost Est imat or I nst allat ion bulk pipe.
Alt ernat ely, you can select Aut omap, and map equipment
and lines by user t ag and line t ag.
6 Pi pi ng and I nst r ument at i on Model s 415
Select t he desired SPPI D Equipment t o map:
Det ails about t he select ed equipment appear in t he lower t ext
area.
P&I D Lines connect ed t o t he Equipment are list ed in t he
P&I D Li ne list .
Aspen Capit al Cost Est imat or Equipment t hat are similar or
have t he same t ag are list ed in t he Aspen Capi t al Cost
Est i mat or Equi pment list .
When you hover over any it em on any list , a t oolt ip list s
det ails about t he it em.
Select t he SPPI D Equipment and an appropriat e Aspen Capit al
Cost Est imat or Equipment ; t hen click t he Map but t on.
416 6 Pi pi ng and I nst r ument at i on Model s
Cont inue unt il all equipment are mapped t o Aspen Capit al Cost
Est imat or; t hen proceed t o map t he SPPI D Lines t o Aspen
Capit al Cost Est imat or equipment or lines.
Select t he desired SPPI D line t o map:
Det ails about t he select ed line appear in t he lower t ext area
6 Pi pi ng and I nst r ument at i on Model s 417
When you hover over any line, a t oolt ip list s det ails about t he
line
A PI D Pipe Line can be mapped t o Aspen Capit al Cost
Est imat or Equipment or t o an individual Aspen Capit al Cost
Est imat or pipe line
o Select a Aspen Capit al Cost Est imat or Equipment t o map t o
o Select a Aspen Capit al Cost Est imat or line t o map
o Click t he Map but t on
Not e: You can choose t o map one long SPPI D line t o t wo
Aspen Capit al Cost Est imat or lines. I n t his case, fit t ings are
part it ioned bet ween t he t wo Aspen Capit al Cost Est imat or
lines.
I n t he example given below, Line P- 13802- 4 - 1S3984 is
mapped t o t he cent rifugal pump; if you want ed t o map it t o t he
cent rifugal pump inlet , t hen t he SPPI D line can be mapped t o
DCP- 2 Li ne 2.
Cont inue mapping SPPI D lines t o Aspen Capit al Cost Est imat or
Equipment or Lines unt il all t he int erconnect ing lines are
mapped. I f a single SPPI D line is mapped t o t wo Aspen Capit al
Cost Est imat or lines, t he fit t ings on t he line are dist ribut ed t o
bot h lines of Aspen Capit al Cost Est imat or.
When All Equipment and Lines have been mapped, you can
choose t o do one of t hree t hings:
Save mapping and exit , for inst ance, t o import more drawings
( t he Aspen Capit al Cost Est imat or Proj ect not yet updat ed
wit h lines and loops)
418 6 Pi pi ng and I nst r ument at i on Model s
Updat e t he Aspen Capit al Cost Est imat or proj ect wit h
line/ fit t ings and loop/ inst rument dat a
Cancel and quit t he mapping GUI .
Aft er all piping and equipment from one or more drawings have
been import ed and mapped, t he proj ect is updat ed. This result s
in piping and inst rument at ion inst allat ion bulk set s for all P&I D
equipment s in Aspen Capit al Cost Est imat or. No Graphical dat a is
import ed.
I nt er connect i ng Vol umet r i c
P&I D Li nes
Connect pipelines bet ween component s in a Aspen Capit al Cost
Est imat or proj ect , est imat e t he proj ect , and creat e piping line list
report for connect ed lines wit h t he same line t ag.
Open a Aspen Capi t al Cost Est i mat or
pr oj ect
Open a new or exist ing Aspen Capit al Cost Est imat or proj ect ,
add equipment component s t o t he new proj ect .
Run I nt er connect Pi pi ng Li nes
To r un i nt er connect pi pi ng l i nes:
1 On t he main t ool bar, click Run.
2 Click I nt er connect Pi pi ng Li nes t o launch t he GUI as shown
below:
6 Pi pi ng and I nst r ument at i on Model s 419
The GUI displays five list s. All equipment and it s associat ed
pipelines in t he proj ect are displayed in t wo groups:
Connect From
Connect To
The first t wo list s display equipment and piping lines in t he
Connect Fr om group.
The t hird list displays all connect ed lines.
The fourt h and fift h list s display piping lines and equipment in
t he Connect To group.
3 On t he list in t he Connect Fr om and Connect To groups,
click t he desired equipment it em.
420 6 Pi pi ng and I nst r ument at i on Model s
The line list s will t hen display only t he lines corresponding t o t he
select ed equipment s. When t he mouse hovers over an
equipment or a line, t he t oolt ip in t he list provides addit ional
informat ion relat ed t o t his it em. The relat ed addit ional
informat ion is also displayed in t he bot t om t ext area when
clicking on an equipment or a line.
Connect i ng Pi pi ng Li nes
To connect t w o l i nes:
1 Select t he Aut o Gener at e Li ne Tag check box, or, in t he
Li ne Tag field, t ype a unique line t ag.
2 I n t he Connect Fr om line list , click a piping line.
3 I n t he Connect To line list , click t he desired line.
4 Click Connect .
5 Repeat St eps 1- 4 above t o connect all t he desired lines
bet ween t he equipment it ems.
Not e: Use Fi l t er t o display all disconnect ed equipment or all
disconnect ed lines.
6 Pi pi ng and I nst r ument at i on Model s 421
Di sconnect i ng Pi pi ng Li nes
To di sconnect al l ex i st i ng pi pel i ne connect i ons bet w een
al l equi pment s:
Click Di sconnect Al l .
All connect ed lines will be removed from middle list and will be
displayed in t he respect ive line list .
To di sconnect a speci f i c l i ne bet w een t he t w o equi pment s:
I n t he middle list , click a line it em; t hen click Di sconnect .
Renami ng a Li ne Tag
To r ename a l i ne t ag:
1 On t he Connect i ng list , click t he desired it em.
2 I n Li ne Tag field, edit t he line t ag.
3 Click Rename Li ne Tag.
422 6 Pi pi ng and I nst r ument at i on Model s
Savi ng Al l Connect i ons and ( opt i onal l y )
Updat i ng t he Pr oj ect
To save al l t he connect i ons and updat e t he pr oj ect :
Click t he Updat e Pr oj ect .
To save al l t he connect i ons w i t hout updat i ng t he pr oj ect :
Click t he Sav e Mappi ng & Ex i t .
All connect ions on t he GUI are saved, but t he proj ect is not
updat ed.
Get t i ng t he Connect ed Li ne Li st Repor t
To get t he connect ed l i ne l i st r epor t :
1 Evaluat e t he above proj ect .
2 Click Vi ew | Capi t al Cost Vi ew .
The Sel ect Repor t Ty pe t o Vi ew dialog box appears.
3 On t he Sel ect Repor t Ty pe t o Vi ew dialog box, click
I nt er act i v e Repor t s; t hen click OK
The report er is act ive.
4 Click Ex cel r epor t s.
6 Pi pi ng and I nst r ument at i on Model s 423
5 Click Ot her r epor t s | Di sci pl i ne | Pi pe:
o Connect ed Li ne Li st
- or-
o Model Li ne Li st
as shown below:
6 Click Run Repor t .
The report is shown below:
Connect ed Li ne Li st
424 6 Pi pi ng and I nst r ument at i on Model s
Model Li ne Li st
Mappi ng St r eams t o Pi pi ng
Li nes
Not e: For Aspen Capit al Cost Est imat or wit h Aspen Process
Economic Analyzer Overlay proj ect , see t he Aspen Process
Economic Analyzer user guide ( AspenProcessEconAnalyzerV7_0-
Usr. pdf) .
I n an exist ing or new Aspen Process Economic Analyzer ( or
Aspen Capit al Cost Est imat or wit h Aspen Process Economic
Analyzer Overlay) proj ect , you can assign st ream physical
propert ies t o lines in order t o size t he line diamet er.
I mpor t i ng 3D Pi pi ng and
St r uct ur e Dat a Usi ng t he
Smar t Pl ant 3DAspen I car us
I nt er f ace
Over vi ew
The process of using t he Smart Plant 3DAspen I carus I nt erface
is composed of t wo st eps:
1 Export ing dat a from Smart Plant 3D using a report ing feat ure.
2 I mport ing dat a t o creat e component s in an Aspen I carus
proj ect .
6 Pi pi ng and I nst r ument at i on Model s 425
St ep 1: Ex por t i ng Dat a f r om Smar t Pl ant 3D
The goal of t he first st ep is t o creat e spreadsheet report s
cont aining t he dat a export ed from Smart Plant 3D. Smart Plant
3D can generat e t hree t ypes of report s.
Pipe Rack dat a
Open St eel St ruct ure dat a
Pipe Run dat a
To gener at e t hese r epor t s:
1 On t he Smart Plant 3D Tool s menu, click Run Repor t .
The Run Repor t dialog box appears.
2 On t he Run Repor t dialog box, on t he Cat al og Repor t s t ab,
click t he report t hat includes t he desired dat a.
426 6 Pi pi ng and I nst r ument at i on Model s
Pi pe Rack s:
St r uct ur e:
6 Pi pi ng and I nst r ument at i on Model s 427
Pi pe Runs:
3 I n t he Fi l e name field, t ype t he out put file name; t hen click
Run.
St ep 2: I mpor t i ng t he dat a t o Aspen I car us
The goal of t he second st ep is t o import t he dat a in t he
spreadsheet s generat ed in t he first st ep int o Aspen I carus t o
generat e component s. During t he import process, t he
spreadsheet s being import ed are broken int o t wo t ypes.
The Pi pe Run and Pi pe Fi t t i ng spreadsheet s
The Non- Pi pe Runs spreadsheet s:
o Pi pe Rack spreadsheet s
o St eel St r uct ur e spreadsheet s
Not e: All t he spreadsheet s t o be import ed in one run must be in
t he same folder.
To import t he spreadsheet s generat ed in t he first st ep, you
follow t hese t hree st eps:
1 Select ing t he Non- Pipe Runs spreadsheet s t o import
2 Select ing t he Pi pe Run and Pi pe Fi t t i ng spreadsheet s t o
import .
3 Loading t he spreadsheet s.
428 6 Pi pi ng and I nst r ument at i on Model s
St ep 1: Sel ect i ng t he Pi pe Runs and Fi t t i ng
Spr eadsheet s t o I mpor t .
To sel ect t he Pipe Run and Pipe Fit t ing spr eadsheet s t o
i mpor t :
1 Open a proj ect in Aspen I carus wit h t he desired basis of
design configured.
2 On t he Aspen Capit al Cost Est imat or Fi l e menu, click I mpor t
SP 3D.
6 Pi pi ng and I nst r ument at i on Model s 429
The Add SP 3D Spr ead Sheet s dialog box appears.
3 On t he Non- Pipe Runs Sheet s pane, click Add Sheet .
The Sel ect Non- Pi pe Run file dialog box appears.
430 6 Pi pi ng and I nst r ument at i on Model s
4 On t he Sel ect Non- Pi pe Run file dialog box, click a
spreadsheet export ed from SP 3D ot her t han t he Pi pe Run
and Pi pe Fi t t i ng spreadsheet s.
5 Repeat St ep 4 above as many t imes as desired, t ypically once
for Pi pe Rack s and once for St eel St r uct ur es.
St ep 2: Sel ect i ng t he Pi pe Runs and Fi t t i ng
Spr eadsheet s f or I mpor t
I mport ing Pi pe Run dat a requires has t wo st eps.
A Select ing t he Pipe Run dat a
B Select ing t he Pipe Fit t ing dat a t hat goes wit h t he Pipe Run
dat a select ed.
6 Pi pi ng and I nst r ument at i on Model s 431
St ep A: Sel ect i ng t he Pi pe Run spr eadsheet
1 On t he Add SP 3D Spr ead Sheet s dialog box, on t he Pi pe
Sheet s w i t h Fi t t i ng sheet s pane, click Add Sheet s.
The Pi pe Runs f i l e dialog box appears.
2 On t he Pi pe Runs f i l e dialog box, click a Pi pe Runs
spreadsheet .
432 6 Pi pi ng and I nst r ument at i on Model s
St ep B: Sel ect i ng t he Pi pe Fi t t i ng dat a
The Sel ect a Fi t t i ng file dialog box appears.
3 On t he Sel ect a Fi t t i ng file dialog box, click t he
corresponding file.
4 Repeat t he Add Sheet s process as many t imes as necessary.
6 Pi pi ng and I nst r ument at i on Model s 433
St ep 3: Loadi ng t he Dat a
1 Aft er select ing all t he sheet s t o import , on t he Add SP 3D
Spr ead Sheet s dialog box, click OK.
The main Aspen I carus int erface is hidden and a progress dialog
is displayed.
When t he process is complet e, t he Aspen I carus int erface is re-
displayed and t he component s import ed have been creat ed.
Know n I ssues
Sl ab Thi ck ness
An issue wit h t he Export of slab t hickness export exist s
I nt egraph is working t o resolve t he issue.
434 6 Pi pi ng and I nst r ument at i on Model s
Pi pi ng Desi gn Pr essur e
I n Version 2004. 2, an issue wit h t he import of piping design
pressure exist sed. This is resolved in I carus 2006 and
subsequent versions. Because we expect t he pipe schedule dat a
t o be export ed, t he design pressure dat a is not required for t he
evaluat ion.
7 Dev el opi ng and Usi ng Cost Li br ar i es 435
7 Devel opi ng and Usi ng Cost
Li br ar i es
Over vi ew
The Li br ar i es view on t he Pal et t e arranges libraries in a
t ree- st ruct ure. Most of t he libraries list ed access proj ect
specificat ions ( explained in Chapt er 3) . The Cost Libraries are
unique, however, in t hat t hey comprise collect ions of part icular
cost it ems t hat you can add as proj ect component s. The cost
libraries are cust omizable; you can add it ems t o t he libraries
provided, as well as add your own libraries.
Aspen Capit al Cost Est imat or includes t wo t ypes of cost libraries:
Equipment Model Library ( EML)
Unit Cost Library ( UCL)
Each library t ype may include one or more library files, which in
t urn may cont ain one or more library it ems, each represent ing a
part icular t ype of cost it em.
Equi pment Model Li br ar y ( EML)
Not e: I f you are int erest ed in accessing dat a as Unit Cost
Libraries from Aspen Richardson' s WinRace or anot her t hird
part y dat a source, see Accessing Ext ernal Unit Cost Dat a in
Chapt er 6, Developing and Using Cost Libraries, in Aspen I n-
Pl ant Cost Est i mat or V7.1 User Guide
( AspenI nPl ant Cost Est i mat or V7_0- Usr .pdf ) .
The EML is int ended t o st ore cust om equipment it ems, for which
you creat e component specificat ion forms. I n a proj ect , you can
436 7 Dev el opi ng and Usi ng Cost Li br ar i es
add an it em from t he EML as a component and fill out t he form
t hat you earlier creat ed.
The library can st ore a generic equipment it em t hat comes in
discret e sizes, such as an ext ruder, or an equipment it em t hat
follows a cont inuous cost - capacit y relat ionship such as linear,
semi- log or log- log.
Uni t Cost Li br ar y ( UCL)
The UCL is int ended t o st ore and ret rieve direct cost s and
inst allat ion man- hours, which are based on a simple unit of
measure ( for example, t he cost of a mat erial it em or inst allat ion
man- hours per unit of area, per unit of lengt h, per it em, and so
on) . Cost s can also be st ored in a library for indirect it ems such
as proj ect management man- hours per mont h, crane rent al
( plant hire) on a daily, weekly, mont hly basis, and so on
For one- of- a- kind cost it ems not wort h st oring in a library, t he
unit cost library may be used t o creat e a dummy it em for recall
and modificat ion in a proj ect . The dummy it em is st ored in t he
library wit h as lit t le dat a as possible. This can be ret rieved and
modified in as much det ail as required whenever you need a
one- t ime cost added int o a proj ect .
Devel opi ng and Usi ng an
Equi pment Model Li br ar y ( EML)
Cr eat i ng an EML
The inst ruct ions in t his sub- sect ion show you how t o creat e an
EML. The inst ruct ions in t he sub- sect ions t hat follow t his one,
which show you how t o add an it em t o an EML and t hen add t he
it em t o a proj ect , use a single example t hat can be added eit her
t o an I nch- Pound EML t hat you creat ed or t o one of t he t wo
I nch- Pound EMLs provided.
To cr eat e an EML:
1. With no project open, go to the Palettes Libraries tab view.
2. Expand Cost Libraries in the tree-structure; then expand Equipment Model
Library.
The Cost Libraries are divided int o I nch- Pound and Met r i c.
7 Dev el opi ng and Usi ng Cost Li br ar i es 437
3 To creat e a library for use in proj ect s wit h an I nch- Pound
unit s of measure basis, as in t he example used in t hese
inst ruct ions, right - click on I nch- Pound, t hen on t he menu
t hat appears, click New .
The New Equi pment Model Li br ar y dialog box appears.
4 Type a file name ( required) for t he EML and a brief
descript ion ( opt ional) ; t hen click OK.
438 7 Dev el opi ng and Usi ng Cost Li br ar i es
An empt y Li br ar y dialog box appears.
You can now add it ems t o t he new library.
Addi ng an I t em t o an EML
The inst ruct ions below for defining and using an EML it em follow
a single example from it em creat ion t hrough t he addit ion of t he
it em t o a proj ect . Using t he example provided will define t he
it em in such a way t hat it aut omat ically generat es a foundat ion
and/ or elect rical power supply bulks.
To add an i t em t o an EML:
1 I f you j ust added a library, t he Li br ar y dialog box is
displayed, and you can skip t o St ep 2. I f not , follow t hese
st eps:
2 Go t o t he Palet t es Li br ar i es t ab view.
3 Expand Cost Li br ar i es, Equi pment Li br ar i es, and eit her
I nch- Pound or Met r i c. ( I f following t he example provided,
select I nch- Pound. )
4 Right - click on t he library t o which you want t o add an it em,
and t hen click Modi f y on t he pop- up menu.
5 Click Add on t he Li br ar y dialog box.
6 Ent er a Reference I D for t he it em in t he Add I t em dialog
box.
The one- t o six- charact er alphanumeric Reference I D uniquely
ident ifies t he library it em being added. The I D is used t o sort
7 Dev el opi ng and Usi ng Cost Li br ar i es 439
and search for library it ems. The first charact er must be a
let t er.
7 Click OK.
8 Ent er t he descript ive dat a for t he it em in t he Develop
Equipment Model Library form. I f following t he example, ent er
t he dat a exact ly as shown below. Be sure t o correct ly ent er
t he sizing paramet ers, CAPFLOW and PWRDRVR; Aspen
Capit al Cost Est imat or knows t o use GPM ( or L/ S for METRI C)
and HP, respect ively, for t hese paramet ers.
440 7 Dev el opi ng and Usi ng Cost Li br ar i es
Not e: Si zi ng met hod: t he dat a is in t he form of eit her a
cont inuous curve ( linear, log- log or semi- log) or a set of
discret e t abular values. When an equipment model library it em
is ret rieved int o a proj ect , t he specified size for t he proj ect
component is used t o develop t he appropriat e cost , man- hours
and weight from t he library dat a.
9 Click OK t o save your specificat ions.
The new it em appears on t he Li br ar y dialog box, which you can
now close.
Addi ng an EML I t em as a Pr oj ect
Component
To add an EML i t em as a pr oj ect component :
1 Open t he proj ect t o which you want t o add t he EML it em. For
t he purposes of t his example, you can use eit her an exist ing
or newly creat ed US/ I - P based proj ect .
2 I n Proj ect Explorer ( Proj ect view) , right - click on t he area in
which t o add t he EML it em, and t hen click Add Pr oj ect
Component on t he pop- up menu.
3 On t he I car us Pr oj ect Component Sel ect i on dialog box,
specify a proj ect component name for t he it em.
4 Click Equi pment Model Li br ar y ; t hen click OK.
5 On t he Sel ect an Equi pment Model Li br ar y Fi l e dialog
box, click t he EML t o which you added t he it em.
7 Dev el opi ng and Usi ng Cost Li br ar i es 441
6 Click OK.
7 At t he Sel ect an Equi pment Model Li br ar y I t em dialog
box, select t he it em you added and click OK.
8 Ent er your specificat ions for t he it em at t he Component
Speci f i cat i ons form, as shown below. Not e t hat t he Size
paramet ers CAPFLOW and PWRDRVR are included on t he
form.
442 7 Dev el opi ng and Usi ng Cost Li br ar i es
9 Click OK t o apply and save t he specificat ions.
The it em will now be included in proj ect evaluat ions.
Devel opi ng and Usi ng a Uni t
Cost Li br ar y ( UCL)
The inst ruct ions below use as an example a library of asbest os
abat ement ( ASBABT) cost s and man- hours. This example has
been select ed because environment al remediat ion dat a is
difficult t o model, since cost s and man- hours t end t o vary
great ly based on sit e condit ions and proj ect t ypes. I t ems of a
unique and/ or variable nat ure are ideal for st oring in a UCL.
The inst ruct ions t ake t his example t hrough t he following st ages:
1 creat ing a unit cost library
2 adding it ems t o t he library
3 adding a library it em t o a proj ect as a component
4 forming an assembly in t he proj ect out of mult iple UCL it ems
Cr eat i ng a Uni t Cost Li br ar y
To cr eat e a uni t cost l i br ar y :
1 Wit h no proj ect open, go t o t he Palet t es Li br ar i es t ab view.
Expand Cost Libraries in t he t ree- st ruct ure, and t hen expand
Unit Cost Library.
7 Dev el opi ng and Usi ng Cost Li br ar i es 443
The libraries are divided int o I nch- Pound and Met r i c.
2 To creat e a library for use in proj ect s wit h an I nch- Pound
unit s of measure basis, as in t he ASBABT example used in
t hese inst ruct ions, right - click on I nch- Pound and click New
on t he pop- up menu.
3 I n t he New Uni t Cost Li br ar y dialog box, t ype a file name
( required) for t he UCL and a brief descript ion ( opt ional) .
4 Click OK t o creat e t he new UCL.
444 7 Dev el opi ng and Usi ng Cost Li br ar i es
An empt y Li br ar y dialog box appears.
You can now add it ems t o t he new UCL.
Addi ng an I t em t o a UCL
To add i t ems t o a UCL:
1 I f you j ust added a library, t he Li br ar y dialog box is
displayed, and you can skip t o St ep 2. I f not , follow t hese
st eps:
A Go t o t he Palet t es Li br ar i es t ab view.
B Expand Cost Libraries, Unit Cost Libraries, and eit her
I nch- Pound or Met ric.
C Right - click on t he library t o which you want t o add an
it em, and t hen click Modi f y on t he pop- up menu.
2 Click Add on t he Li br ar y dialog box.
3 Ent er a Reference I D for t he it em in t he Add I t em dialog
box.
The one- t o six- charact er alphanumeric Reference I D uniquely
ident ifies t he library it em being added. The I D is used t o sort
and search for library it ems. The first charact er must be a let t er.
7 Dev el opi ng and Usi ng Cost Li br ar i es 445
4 Click OK.
5 I n t he Develop Unit Cost Library form, ent er informat ion for
t he new it em.
Not e: Cost s for t he it em will be allocat ed t o t he specified Code
of Account ( COA) . See I carus Reference Chapt er 34 for COA
definit ions.
Aspen Capit al Cost Est imat or uses t he Mat erial Cost Per Unit and
Labor Cost Per Unit t o cost t he it em in an est imat e. I f Labor
Hours Per Unit is specified and Labor Cost Per Unit is left blank,
Aspen Capit al Cost Est imat or will calculat e t he labor cost using
t he proj ect wage rat es at t he t ime of t he est imat e.
The Unit of Measure can be designat ed for each or by any
appropriat e unit ( for example, 1000 SF ) . Be sure t o sufficient ly
describe t he it em so t hat you know what t he unit cost s include
when t he it em is ret rieved at some fut ure dat e. The quant it y is
ent ered when t he library it em is ret rieved int o a proj ect .
The Dat e and Source are for your reference and are not
t ransferred int o an est imat e.
6 When done ent ering specificat ions for t he it em, click OK.
446 7 Dev el opi ng and Usi ng Cost Li br ar i es
7 To add a set of it ems as in t he ASBABT example, repeat t he
process ( St eps 2- 4) t o add t he following it ems in addit ion t o
t he one shown in t he previous graphic.
Ref er e
nce No.
I t em
Descr i pt i on
Code
of
Accou
nt
Mat l
Cost
Per
Uni t
Labor
Cost
Per
Uni t
Uni t of
Measu
r e
Dat e
of
quot at
i on
AAB200 Polyet hylene
Sheet ing
800 . 021 . 004 SF 04APR0
1
AAB201 Duct Tape
( 300 roll)
800 3. 50 ROLL 04APR0
1
AAB202 Adhesive
Spray ( 60 /
can)
800 6. 00 CAN 04APR0
1
AAB300 Decont amin
at ion
Shower
800 300. 00 2 EACH 04APR0
1
AAB301 Neg Air
Pressure
Syst em
800 300. 00 2 EACH 04APR0
1
AAB400 Light ing
Fixt ure
Removal
800 . 01 EACH 04APR0
1
Aft er t he above are added, t he Li br ar y dialog box will appear as
shown below.
8 When done adding it ems t o t he UCL, click cl ose on t he
Li br ar y dialog box.
7 Dev el opi ng and Usi ng Cost Li br ar i es 447
Addi ng a UCL I t em t o a Pr oj ect
To add a si ngl e UCL i t em t o a pr oj ect :
1 Open t he proj ect t o which you want t o add t he UCL it em. To
add an it em from t he ASBABT library developed as an
example in t he previous inst ruct ions, you can open eit her an
exist ing or newly creat ed US/ I - P based proj ect .
2 I n Proj ect Explorer ( Proj ect view) , right - click on t he area in
which t o add t he UCL it em, and t hen click Add Pr oj ect
Component on t he pop- up menu.
3 On t he I car us Pr oj ect Component Sel ect i on dialog box,
specify a proj ect component name for t he it em.
4 Select Uni t Cost Li br ar y and click OK.
5 At t he Sel ect a Uni t Cost Li br ar y Fi l e dialog box, select t he
UCL t o which you added t he it em and click OK.
448 7 Dev el opi ng and Usi ng Cost Li br ar i es
6 At t he Sel ect a Uni t Cost Li br ar y I t em dialog box, select
t he it em you added and click OK.
7 On t he Component Speci f i cat i ons form, click t he Opt i on
drop- down but t on and select Uni t Cost I t ems.
Aspen Capit al Cost Est imat or ret rieves t he unit cost dat a you set
up in Libraries.
7 Dev el opi ng and Usi ng Cost Li br ar i es 449
8 You can now ent er t he quant it y dat a and modify any of t he
ret rieved dat a.
9 Click OK t o save t he specificat ions and close t he form.
Cr eat i ng an Assembl y of UCL I t ems
This sect ion shows how t o add several it ems from t he library t o
form an assembly. I n t he example, t he it ems from t he ASBABT
library are added t o form an Asbest os Abat ement Area
Preparat ion Assembly.
To cr eat e an assembl y of UCL i t ems i n a pr oj ect :
1 I n Proj ect Explorer ( Proj ect view) , right - click on t he area in
which t o add t he UCL it em, and t hen click Add Pr oj ect
Component on t he pop- up menu.
2 On t he I car us Pr oj ect Component Sel ect i on dialog box,
ent er as t he proj ect component name a descript ion of t he
assembly.
450 7 Dev el opi ng and Usi ng Cost Li br ar i es
3 Click Uni t cost l i br ar y ; t hen click OK.
4 On t he Sel ect a Uni t Cost Li br ar y Fi l e dialog box, click t he
UCL cont aining t he first it em t o add t o t he assembly; t hen
click OK.
5 On t he Sel ect a Uni t Cost Li br ar y I t em dialog box, click t he
first it em t o add t o t he assembly; t hen click OK.
7 Dev el opi ng and Usi ng Cost Li br ar i es 451
6 On t he Component Specificat ions form, click t he Opt i ons
drop- down but t on; t hen click Uni t Cost I t ems.
7 Click Add.
8 On t he Sel ect a Uni t Cost Li br ar y Fi l e dialog box, click t he
UCL cont aining t he next it em t o add t o t he assembly; t hen
click OK.
9 On t he Sel ect a Uni t Cost Li br ar y I t em dialog box, click t he
next it em t o add t o t he assembly; t hen click OK.
452 7 Dev el opi ng and Usi ng Cost Li br ar i es
10 Repeat t he process of adding it ems unt il t he form cont ains
columns for all t he it ems in t he assembly.
11 Aft er ent ering quant it ies for t he it ems, click OK.
The assembly is list ed as one proj ect component on t he Proj ect
Explorer ( Pr oj ect view) and t he Li st view.
You can now run an evaluat ion on t he it em ( see page 562 for
inst ruct ions) . An I t em Report would summarize t ot al cost s and
man- hours, as well as list each assembly it ems cost s and
man- hours.
7 Dev el opi ng and Usi ng Cost Li br ar i es 453
Wor k i ng w i t h Cost Li br ar i es
Equipment model and unit cost libraries share t he funct ions
described in t his sect ion.
Copy i ng a Li br ar y I t em
When adding a library it em similar t o one t hat already exist s, it
is easier t o copy t he exist ing library it em and modify t he
necessary specificat ions.
To copy a l i br ar y i t em:
1 Highlight a library it em in t he Li br ar y dialog box; t hen click
Copy.
2 Ent er a Reference I D for t he new it em.
The one- t o six- charact er alphanumeric Reference I D uniquely ident ifies
t he library it em being added. The I D is used t o sort and search for library
it ems. The first charact er must be a let t er.
3 Click OK.
Aspen Capit al Cost Est imat or adds t he new it em wit h all t he
same dat a as t he original only t he Reference I D has changed.
Del et i ng a Li br ar y I t em
When a library it em is no longer useful, it can be removed from
t he library file.
To del et e a l i br ar y i t em:
1 Highlight a library it em in t he Li br ar y dialog box and click
Del et e.
A dialog box appears t o confirm t he delet e.
2 Click Yes t o delet e t he select ed library it em.
- or -
Click No t o ret ain t he library it em in t he library file.
Escal at i ng Li br ar y Cost s
Library it ems cont ain cost s t hat change over t ime due t o
inflat ion. Escalat ing library cost s bring t he library cost s up t o
dat e.
454 7 Dev el opi ng and Usi ng Cost Li br ar i es
To escal at e l i br ar y cost s:
1 Click Escal at e on t he Li br ar y dialog box.
The Escal at e Cost s dialog box appears.
2 Ent er t he escalat ion specificat ions.
I n t hi s f i el d t y pe
New Base Dat e The dat e of escalat ion or t he dat e at which t he prices are
current .
Mat er i al Escal at i on The amount by which t o escalat e mat erial cost s.
Labor Escal at i on The amount by which t o escalat e labor cost s. Because EMLs
only include set t ing man- hours, not labor cost s, t his field
appear s only when escalat ing unit cost libraries.
3 Click OK t o escalat e all library it ems in t he library file.
I mpor t i ng a Cost Li br ar y
You can import UCL files, which have t he ext ension . LI B , and
EML files, which have t he ext ension . EML , from elsewhere on
your comput er or net work.
To i mpor t a cost l i br ar y :
1 I n t he Palet t e ( Li br ar i es view) , right - click t he appropriat e
Uni t s of Measur e basis ( I nch- Pound or Met r i c) .
7 Dev el opi ng and Usi ng Cost Li br ar i es 455
2 Click I mpor t .
The Sel ect a Fi l e f or I mpor t dialog box appears.
3 I n t he Sel ect a Fi l e f or I mpor t dialog box, click t he file;
t hen click Open.
The file is now included in t he Palet t e, and it s it ems can be
added as Aspen Capit al Cost Est imat or proj ect component s.
Dupl i cat i ng a Cost Li br ar y
To dupl i cat e a cost l i br ar y :
1 I n t he Palet t e ( Li br ar i es view) , right - click t he library you
wish t o duplicat e; t hen click Dupl i cat e on t he pop- up menu.
2 Ent er a file name and descript ion ( opt ional) for t he new
library.
456 7 Dev el opi ng and Usi ng Cost Li br ar i es
Aspen Capit al Cost Est imat or displays t he Li br ar y dialog box for
t he new Library, which cont ains t he same it ems as t he original.
You can add, modify, or delet e t he it ems wit hout affect ing t he
original.
Del et i ng a Cost Li br ar y
To del et e a cost l i br ar y :
1 I n t he Palet t e ( Li br ar i es view) , right - click t he library t o be
delet ed.
2 On t he menu t hat appears, click Del et e.
8 Changi ng Pl ant Capaci t y and Locat i on 457
8 Changi ng Pl ant Capaci t y
and Locat i on
Not e: I n order t o have access t o t he feat ures covered in t his
chapt er, you must be licensed t o use Aspen Decision Analyzer.
You must also select at st art up t o use Analyzer in t he Aspen
Capit al Cost Est imat or environment .
Aspens Decision Analyzer t echnology let s you evaluat e alt ernat e
plant capacit ies and locat ions.
When you change plant capacit y, Analyzer re- sizes each proj ect
component t o a desired plant capacit y. Unique expert syst em
rules, based on engineering principles, provide t he basis for
revising t he size of every proj ect component in t he process
facilit y t hat is implicat ed in st ream flows, as well as t he size of
ot her plant facilit y component s in t he plant layout , including
process and ut ilit y component s inside bat t ery limit s ( I SBL) and
out side bat t ery limit s ( OSBL) , associat ed inst allat ion bulks,
piping, cable runs, buildings, st ruct ures, pipe racks, and sit e
improvement s.
Changi ng Pl ant Capaci t y
Changing t he product ion capacit y affect s not only every st ream
flow, but t he size, and in some cases, t he number of proj ect
component s. Decision Analyzers Analyzer Scale- up Module
( ASM) aut omat ically examines each element of a proj ect , applies
a set of scale- up rules unique t o t hat element and recreat es t he
ent ire plant descript ion according t o t he new product ion
capacit y.
458 8 Changi ng Pl ant Capaci t y and Locat i on
ASM cont ains hundreds of rules for each of t he hundreds of
Aspen I carus proj ect component s. Rules are based on
engineering principles for element s t hat are direct ly linked t o
product ion capacit y. For ot her element s t hat are foot print
orient ed such as building and st ruct ures, rules based on
heurist ics are applied.
When t he scaled proj ect is evaluat ed, design quant it ies t hat are
developed for t he newly sized component s are designed t o meet
t he needs of a proj ect . Furt her, revisions t o P&I Ds and similar
user adj ust ment s cont ained in t he baseline proj ect are also
t reat ed in t he same way. The idea is t o design a scaled proj ect
as it is int ended t o be built . This met hodology eliminat es t he
need for applying a fact or t o t he baseline plant cost t o scale it up
or down. Given a new capacit y, ASM recreat es t he ent ire plant .
The ASM process is aut omat ic and rapid. ASM revises sizes of
component s t o meet a revised capacit y and t he proj ect
evaluat ion engines do t he difficult , t ime- consuming evaluat ion
work. Users find ASM performs it s re- sizing operat ion result s t o
be similar t o engineering design met hods wit h t he added benefit
of much reduced t ime and resources. Furt her, equal confidence
can be applied t o evaluat ion result s before and aft er using ASM
as rules are discipline- based and t he before and aft er evaluat ion
processes are ident ical.
To change pl ant capaci t y :
1 Open your baseline proj ect and save it under a new scenario
name t hat reflect s t he new capacit y. This will ensure t hat
your baseline proj ect remains int act , separat e and apart from
your about - t o- be scaled proj ect .
2 On t he Run menu, click Deci si on Anal y zer or click t he A
but t on on t he t oolbar.
8 Changi ng Pl ant Capaci t y and Locat i on 459
The Deci si on Anal y zer dialog box appears.
3 Select t he Change Plant Capacit y by ( 5- 600%) check box.
4 Type t he desired percent age adj ust ment or select it using t he
Up/ Down arrow but t ons. For example, if you need t o revise
t he capacit y by a value beyond 600% t o 700%, scale your
proj ect t wice. For t his, t he Evaluat e Proj ect check box should
be cleared. Then you can split t he desired 700% int o t wo
part s: first use 350%, and on complet ion, scale it again at
350%.
5 Click OK t o init iat e t he Analyzer Scale- up Module.
6 Upon complet ion, save t he scaled proj ect .
Anal y zer Scal e- Up Modul e
( ASM)
How ASM Wor k s
Scale- up of a proj ect t o a new product ion capacit y is a t wo- st ep
process.
460 8 Changi ng Pl ant Capaci t y and Locat i on
1 The Aspen Scale- up Module is invoked. The ASM processor
1 analyzes each specificat ion in your proj ect
2 applies t he appropriat e scale- up rule
3 revises t he specificat ion t o a new value
4 moves on t o t he next specificat ion
You can follow t he progress of t his phase by not ing t he it em
names in t he display at t he bot t om of your screen.
2 The proj ect is evaluat ed. This phase performs t he designs,
develops quant it ies, hours, cost s, and so on, and prepares t he
basic set of report s for your proj ect at t he new capacit y. On
complet ion of t his st ep, you can proceed t o prepare special
report s and perform ot her analyses on your newly scaled
proj ect .
Save t he proj ect aft er t he scale- up operat ion.
Scal e- Up Rul e Set
Analyzer cont ains rules for hundreds of component s and cost
element s t hat are based on ( a) engineering design principles for
scale- up of all process equipment , st ream flows, et c and ( b)
heurist ics for plant it ems t hat are based on foot print and plot
plan. The current rule set in some inst ances modifies t he number
of it ems rat her t han change sizes, as in t he simple example of
t rees along a fence line, where t he number of t rees would be
revised rat her t han t he size of each t ree. I n t he current rule set ,
t here is no aut omat ic provision for increasing t he number of
proj ect component s.
Li mi t i ng Condi t i ons
I t is possible t hat on ext reme capacit y scale- ups, sizes of cert ain
equipment or bulk it ems may surpass a syst em limit ing value. I n
t his case, an error condit ion would be issued. The user would
t hen examine t he scaled model for t he part icular it em( s) and
revise t he size and number of out - of- range it ems accordingly, as
an it em in an error condit ion would be excluded from t he
est imat e.
Scal e- up Candi dat es
ASM rules apply t o t he following t ypes of proj ect informat ion:
Area specs: dist ances, dimensions, cost per unit weight
8 Changi ng Pl ant Capaci t y and Locat i on 461
Proj ect Component specs: specific rules based on it em t ype
and specificat ion, t ypically size dimension, capacit y, power
and occasionally number of it ems
Not e: Several sani t ar y process equipment it ems associat ed
wit h bat ch food processing will not be scaled.
I nst allat ion specs: quot ed cost s, hours and numeric specs for
piping, duct , civil, st eel, elect rical, insulat ion, paint . Text -
based sizes such as pipe schedule, wire size, et c. are
symbolic and are not scaled.
Proj ect Component Quot ed Cost : While ASM has rules for
quot ed cost , t he ASM rule may not be t he best for your t ype
of it em. Here, it s bet t er t o apply a % Adj ust ment t o t he
syst ems est imat ed cost in an amount t hat will bring t he
est imat ed cost up t o your quot ed value. Then, on scaling, t he
new report ed cost will be calculat ed by applying your %
Adj ust ment t o t he est imat ed cost . Based on t he scaled sizes.
Quot ed hours: based on it em t ype
Quot ed weight : based on it em t ype
St ream flow rat e: scaled t o t he new capacit y
Scal e- Up f or Conf i gur at i on Anal y si s
Oft en, sect ions of a proposed facilit y may be required t o consist
of parallel t rains, j oining up t o meet downst ream unit s.
Sit uat ions such as t hese are best handled by creat ing models of
t hese sect ions at a st andard capacit y and t hen scaling desired
sect ions t o say 50% capacit y. You would t hen import t he various
sect ions int o an overall model, wit h mult iple t rains being
import ed as many t imes as required. The result ing model would
t hen be evaluat ed for capit al invest ment and process economics.
Anal y zer Rel ocat i on Modul e
( ARM)
The Analyzer Relocat ion Module enables you t o evaluat e t he
impact of worldwide locat ion on capit al cost and a variet y of
ot her economet rics. Specifically, you can relocat e a proj ect
from one basis t o any one of 89 worldwide locat ions. You can
choose t o ret ain t he locat ion of your engineering workforce or
choose any one of 89 worldwide locat ions.
462 8 Changi ng Pl ant Capaci t y and Locat i on
When you need t o evaluat e a proj ect t hat you might engineer
and/ or const ruct in a different cit y or count ry locat ion, ARM will
quickly and aut omat ically revise your proj ect paramet ers wit h
t hose cont ained in it s locat ion knowledge base. The ARM
knowledge base includes key locat ion- dependent dat a and rules
t o properly convert your proj ect from it s st art ing basis t o your
select ed locat ion( s) using locat ion dependent values for design
paramet ers, engineering and const ruct ion work forces, cost of
mat erials, and engineering, mat erial and const ruct ion indirect s.
You can use ARM in combinat ion wit h t he Analyzer Scale- up
Module ( ASM) and Analyzer Economics Module ( AEM) all in t he
same run or separat ely from t he ot her modules.
Rel ocat i on Ter mi nol ogy
Baseline proj ect : init ial case, before execut ing ARM.
Relocat ed proj ect : aft er ARM processing of t he baseline
proj ect .
Relocat ion: a process of evaluat ing an init ially formulat ed
proj ect ( baseline proj ect ) t o a new locat ion ( relocat ed
proj ect ) .
Locat ions: a general locat ion, charact erized by a cit y and
count ry name, which is used t o represent a part icular EPC
funct ion. The funct ion may or may not be physically sit ed in
t hat cit y.
Engineering locat ion: cit y and count ry name used t o
charact erize t he engineering workforce assigned t o t he
proj ect .
Plant locat ion: cit y and count ry name used t o charact erize t he
plant sit e.
Wor k f l ow
The figure below shows t he general work process. ARM specs,
cont ained in t he ARM rule set are applied t o t he users model. A
descript ion of t he element s in t he t able is provided in t he sect ion
following t he Workflow.
8 Changi ng Pl ant Capaci t y and Locat i on 463
How t he Anal y zer Pl ant Rel ocat i on Modul e
( ARM) Wor k s
Relocation Reports
For New
Engineering and
Plant Location
Baseline Reports
For Base
Engineering and
Plant Location
Relocated
Project
Baseline
Project
ARM Specs
Project
Specs
Project
Contingency
Construction
Hours
Construction
Rates
Construction
Cost
Construction
Indirects
Construction
Fee
Construction
Contingency
Engineering
Hours
Engineering
Rates
Engineering
Cost
Engineering
Indirects
Engineering
Contingency
Material
Cost
Materials
Contingency
Materials
Indirects
Material
Quantities
Analyzer
Project
Relocation
Module
464 8 Changi ng Pl ant Capaci t y and Locat i on
1 Because ARM processing is aut omat ic, it is wise t o first save
your base proj ect under a new scenario name in advance of
running ARM. Use a scenario name t hat refers t o t he planned
new capacit y. This will ensure t hat your baseline proj ect
remains int act for furt her evaluat ions.
2 On t he Run menu, click Deci si on Anal y zer or click t he A
but t on on t he but t on bar:
This will display t he Deci si on Anal y zer dialog box.
Not e: ARM shares space wit h ASM and AEM and Ev al uat e
Pr oj ect on t he four- part Deci si on Anal y zer dialog box.
3 Select t he Change Pl ant Locat i on t o check box.
4 Select t he Plant Locat ion from it s pull- down list .
5 Select t he Engineering Locat ion from it s pull- down list .
6 Use t he remaining check boxes t o select opt ions t o
o Enable escalat ion for Aspen Capit al Cost Est imat or
proj ect s.
8 Changi ng Pl ant Capaci t y and Locat i on 465
o Ret ain your defined const ruct ion st art dat e and durat ion. I f
unchecked, a new dat e will be developed on relocat ion.
Not e t hat t he last line on t he Decision Analyzer dialog box
displays t hree pieces of informat ion:
plant locat ion
currency name
currency symbol, in parent heses
This informat ion is a reminder t o users of t he Analyzer
Economics Module ( AEM) who are int erest ed in report ing cost s in
currency different from t he plant locat ion currency. For t his, t wo
ent ry slot s are provided for an exchange rat e and symbol. I f AEM
is not invoked, values so ent ered will not affect t he report ing
aspect s of relocat ion aspect s. I n Figure 2, t he user elect ed t o run
AEM. This would t ake place immediat ely aft er ARM complet ed
t he relocat ion process, described as follows.
Ex ampl e: The illust rat ion below is for a plant t o be engineered
in Rot t erdam and const ruct ed in Singapore. The currency of t he
plant locat ion is displayed in t he last wire- frame.
466 8 Changi ng Pl ant Capaci t y and Locat i on
Rel ocat i ng t he Pr oj ect
7 Once having complet ed t he choices, click OK t o run t he
proj ect . I f you choose CANCEL, all choices will be ignored
and cont rol will ret urn t o t he explorer view.
Wit h your OK, Decision Analyzers relocat ion module
aut omat ically convert s your base locat ion proj ect t o t he select ed
engineering and plant locat ion. Your proj ect t hen cont ains t he
result s of t he relocat ion, which you can review and modify.
To do t hi s:
1 Click t he Pr oj ect Basi s view and click t he desired basis
cat egory.
2 Open t he associat ed form, review t he dat a and modify t he
dat a, as you desire.
3 When you are sat isfied wit h t he result s, save t he proj ect ,
ensuring t hat it is saved under a scenario name t hat describes
t he relocat ion and, most import ant , t hat your baseline proj ect
is not dist urbed by t he save.
4 Evaluat e t he proj ect and review t he result s.
5 When you are sat isfied, a final save will save t he result s.
ARM Know l edge Base
The ARM knowledge base consist s of approximat ely t en t housand
locat ion- specific dat a values plus rules t hat govern t he way t he
locat ion dat a will be applied t o your baseline proj ect . The ARM
knowledge base is derived from a variet y of qualified sources
including:
Aspen Richardson int ernat ional const ruct ion dat a: raw dat a
from t his source ( also used t o prepare t he Aspen Richardson
I nt ernat ional Cost Fact or Manual) were analyzed and mapped
int o I carus t echnology format s for use in ARM
Propriet ary sources
Pract icing professionals, EPC and owner cust omers and
associat es
Surveys
Technical publicat ions t hat specialize in int ernat ional
const ruct ion cost s
Government sources: seismic, climat e dat a and ot her locat ion
dat a
Financial sources: exchange rat es, et c.
8 Changi ng Pl ant Capaci t y and Locat i on 467
Aspen I carus models: t o blend and fill in sparse dat a areas
Fi ve Bodi es of Dat a
The ARM knowledge base consist s of five bodies of dat a:
Locat ion specs
Proj ect specs
Engineering specs
Const ruct ion specs
Mat erial Cost specs
Highlight s of each component follow.
Locat i on Specs
ARM is formulat ed for 89 locat ions in 33 currencies. Locat ions
list ed below include t he four I carus count ry base locat ions. The
locat ions are similar t o t hose in t he Aspen Richardson
I nt ernat ional Cost Fact or Manual list .
Locat ions are organized and sort ed by cont inent al region,
count ry and cit y. For Canadian and US locat ions, names include
st at e, province or t errit ory. Convent ional short forms of count ry
and cit y names are used for simplicit y.
Regions - The number of locat ions for each region is list ed in
Table 1.
Cit y Locat ions out side t he US are list ed in Table 2
US locat ions are list ed in Table 3.
TABLE 1. Li st of Locat i ons i n Each Regi on
Regi on Number of l ocat i ons
Africa 3
Asia 15
Aust ralia 3
Canada 6
Cent ral America 2
Europe 12
Middle East 6
Sout h America 5
Unit ed St at es 37
All Locat ions 89
Non- US Locat ions 52
468 8 Changi ng Pl ant Capaci t y and Locat i on
TABLE 2. Li st of Non- US Locat i ons
Regi on Ci t y , Count r y Near
Africa El Hassania, Morocco Casablanca
I badan, Nigeria
Johannesbur g, Sout h Africa
Asia Beij ing, China
Guangzhou, China
Shanghai, China
Bhopal, I ndia New Delhi
Mumbai ( Bombay) , I ndia
Jakart a, I ndonesia
Kobe, Japan
Tokyo, Japan
Kuant an, Malaysia Kuala Lumpur
Manila, Philippines
Singapore, Singapore
Seoul, Sout h Korea
Taipei, Taiwan
Samut prakam, Thailand Bangkok
Binh Duong, Viet nam Hanoi
Aust ralia Melbourne, Aust ralia
Pert h, Aust ralia
Sydney, Aust ralia
Cent ral America Guat emala Cit y, Guat emala
Mexico Cit y, Mexico
Canada Calgary, Canada
Mont real, Canada
Toront o, Canada
Vancouver, Canada
Windsor, Canada
Winnipeg, Canada
Europe Brussels, Belgium
Paris, France
Frankfurt , Germany
Dublin, I reland
Milan, I t aly
Amst erdam, Net herlands
Rot t erdam, Net herlands
Warsaw, Poland
Moscow, Russia
Barcelona, Spain
London, Unit ed Kingdom
Manchest er, Unit ed Kingdom
8 Changi ng Pl ant Capaci t y and Locat i on 469
Middle East Cairo, Egypt
Kuwait Cit y, Kuwait
Dammam, Saudi Arabia Al Jubail
Jeddah, Saudi Arabia
Gebze, Turkey I st anbul
Abu Dhabi, UAE
Sout h America Buenos Aires, Argent ina
Rio de Janeiro, Brazil
Medellin, Colombia
Lima, Peru
Caracas, Venezuela
470 8 Changi ng Pl ant Capaci t y and Locat i on
TABLE 3. Li st of US Ci t y Locat i ons
Anchorage, AK
At lant a, GA
Balt imore, MD
Bost on, MA
Cape Girardeau, MO
Cayey, PR
Charlot t e, NC
Chicago, I L
Cincinnat i, OH
Dallas, TX
Denver, CO
Fairbanks, AK
Green Bay, WI
Houst on, TX
Hunt sville, AL
I ndianapolis, I N
Kansas Cit y, MO
Knoxville, TN
Las Vegas, NV
Los Angeles, CA
Louisville, KY
New Orleans, LA
New York, NY
Newark, NJ
Oakland, CA
Philadelphia, PA
Phoenix, AZ
Port land, ME
Port land, OR
Sacrament o, CA
San Francisco, CA
Seat t le, WA
Sherman, TX
Spart anburg, SC
St Louis, MO
Syracuse, NY
Wilkes- Barre, PA
8 Changi ng Pl ant Capaci t y and Locat i on 471
Pr oj ect Dat a
The ARM knowledge base cont ains a comprehensive set of values
for proj ect level dat a. These should be considered as a st art ing
point in t he evaluat ion of a proj ect . Concerned users should
replace t he ARM knowledge base values in t heir relocat ed proj ect
wit h more represent at ive values obt ained from company surveys
of t he int ended sit e.
Currency: Exchange rat e ( FEX) , as of t he first day of t he basis
year, wit h exchange rat e and currency unit s scaled t o meet
I carus currency format s. Scaled currency unit s are provided
at t hree levels: 3- charact er symbol, 8- charact er name and
24- charact er descript ion. Values are list ed in Table 4.
o Currency: 33 currencies are defined; some ARM locat ions
share t he same currency
o Exchange rat e, for each locat ion. The ARM knowledge
base works wit h exchange rat es relat ive t o t he currency of
each of t he four count ry bases ( US, UK, JP, EU) . The
currency t able cont ains t he rat es as of t he list ed dat e.
o Exchange rat es are scaled in size t o conform wit h I carus
exchange rat e format s ( 0. 01 t o 99. 9 in value)
o Scaled currency symbols, names and descript ions are
defined t o conform t o I carus format ; t hese cont ain
symbols such as K t o represent t housands and M t o
represent millions of scaled currency unit s, as indicat ed in
Table 4.
TABLE 4. Li st of Cur r enci es
Count r y
Cur r ency
Descr i pt i on
Cur r ency
Name
Cur r ency
Sy mbol
Ex change
Rat e, per
USD ( 1
Jan 2006)
Argent ina Argent ine Peso Peso- A P 3. 0459
Aust ralia Aust ralian Dollar Dollar- A A$ 1. 3644
Brazil Brazilian Real Real R 2. 3517
Canada Canadian Dollar Dollar- C C$ 1. 1641
China
Chinese Yuan
Renminbi Renminbi R 8. 0755
Colombia K Colombian Peso K Peso K- P 2. 28393
Egypt Egypt ian Pound Pound- E PDE 5. 786
European Union Euro Euro EUR 0. 8446
472 8 Changi ng Pl ant Capaci t y and Locat i on
Guat emala Guat emalan Quet zal Quet zal Q 7. 615
I ndia I ndian Rupee Rupee R 45. 195
I ndonesia K I ndonesian Rupiah K Rupiah K- R 9. 85222
Japan K Japanese Yen K Yen K- Y 0. 117681
Kuwait Kuwait i Dinar Dinar DK 0. 2921
Malaysia Malaysian Ringgit Ringgit R 3. 7837
Mexico Mexican Peso Peso- MX P 10. 66485
Morocco Moroccan Dirham Dirham- M D 9. 3661
Nigeria K Nigerian Naira K Naira K- N 0. 1305
Peru Peruvian Nuevo Sol NuevoSol NS 3. 422
Philippines Philippine Peso Peso- P P 53. 14
Poland Polish Zlot y Zlot y Z 3. 255
Russia Russian Rouble Rouble RBL 28. 75
Saudi Arabia Saudi Riyal Riyal R 3. 7503
Singapore Singapore Dollar Dollar- S S$ 1. 6642
Sout h Africa Sout h African Rand Rand ZAR 6. 3359
Sout h Korea
K Sout h- Korean
Won K Won K- W 1. 0287
Taiwan Taiwan Dollar Dollar- T T$ 33. 147
Thailand Thai Baht Baht B 41. 0767
Turkey Turkish New Lira New Lira NL 1. 34979
Unit ed Arab
Emirat e
Ut d. Arab Emir.
Dirham Dirham- U D 3. 6732
Unit ed Kingdom Brit ish Pound Pound- UK PDS 0. 5802
Unit ed St at es US Dollar DollarUS USD 1
Venezuela
K Venezuelan
Bolivar K Boliv K- B 2. 15
Viet nam K Viet namese Dong K Dong K- D 15. 904
Current European Union Locat ions:
Belgium
France
Germany
I reland
I t aly
Net herlands
Spain
8 Changi ng Pl ant Capaci t y and Locat i on 473
Not e: Cert ain combinat ions of locat ion currencies and count ry
base currencies may result in exchange rat es t hat exceed t he
format bounds for exchange rat e. I n such cases, ARM will
aut omat ically scale t he exchange rat e rat io and revise t he
currency unit s, usually wit h a prefix of "K" t o indicat e t housands
of t he above- list ed currency unit . Example: The exchange rat e
for Plant locat ion: I ndia, at 45. 145 per USD and Count ry Base:
Japan at 0. 1177 is 385. 85 R/ K Yen, which is beyond t he
exchange rat e bound; t he result ing rat io will be scaled by 1000
t o 0. 38585 KRupee/ K Yen and cost s will be report ed in KRupee
( KR)
Equipment : design code ( ASME, BS5500, DI N, JI S depending
upon t he plant locat ion)
Civil and St eel: seismic accelerat ion, soil, foot ing dept h,
low/ high ambient t emperat ures, wind velocit y, hand
excavat ion
Elect rical: power supply frequency
Equipment Rent al: a Const r uct i on Technol ogy Level
( CTL) paramet er ( L, M, and H) is assigned t o each locat ion.
Locat ions assigned as H- level draw from t he ent ire syst em
slat e of equipment rent al it ems. S- level locat ions select from
a smaller slat e t han M- level locat ions.
Use of gin poles vs. heavy cranes: each locat ion is assigned a
value for t he heavy lift opt ion
Engi neer i ng Wor k For ce
The ARM knowledge base cont ains a comprehensive set of
engineering workforce values, which should be considered as a
st art ing point in t he evaluat ion of a proj ect . Concerned users
should replace t he ARM knowledge base values in t heir relocat ed
proj ect wit h more represent at ive values obt ained from company
surveys of t he int ended sit e.
The following are provided by ARM for each engineering work force location:
Hourly rat es for each of 77 disciplines in t he engineering
workforce slat e. Hourly rat es are provided in t he currency of
t he engineering locat ion. During t he processing of a proj ect ,
t hese rat es are convert ed, for consist ent cost report ing, t o
t he currency of t he plant locat ion using t he exchange rat e
rat io:
474 8 Changi ng Pl ant Capaci t y and Locat i on
Discipline Rat e in Plant Locat ion Currency = Discipline Rat e in
t he Engineering Locat ion Currency x Plant Locat ion Exchange
Rat e / Engineering Locat ion Exchange Rat e
Engineering workforce product ivit y one value is provided for
each engineering locat ion, relat ive t o t he engineering
product ivit y at t he count ry base locat ion
Engineering I ndirect Cost s values are provided for each
locat ion for each of t he eight phases of engineering:
o Expense rat es
o Payroll burdens
o Office indirect s
The eight phases of engineering are:
o Basic Engineering
o Det ail Engineering
o Procurement
o Engineering Management
o Home Office Const ruct ion Services
o Field Office Supervision
o Const ruct ion Management
o St art - up, Commissioning
Engineering confidence level, associat ed wit h t he sources of
t he ARM knowledge base dat a, used t o comput e a value of
engineering cont ingency. Engineering cont ingency is
comput ed as t he root - mean square value of t he user
engineering cont ingency and engineering confidence level.
For example, if t he user cont ingency before relocat ion UC
= 18% and t he ARM locat ion confidence value LC = 10%, t hen
t he comput ed cont ingency aft er relocat ion is
= ( UC
2
+ LC
2
) = ( 18
2
+ 10
2 )
= 20. 6%
Const r uct i on
The ARM knowledge base cont ains a comprehensive set of
const ruct ion workforce values, which should be considered as a
st art ing point in t he evaluat ion of a proj ect . Concerned users
should replace t he ARM knowledge base values in t heir relocat ed
proj ect wit h more represent at ive values obt ained from company
surveys of t he int ended sit e.
The following are provided by ARM for each const ruct ion work
force locat ion:
8 Changi ng Pl ant Capaci t y and Locat i on 475
Field Craft rat es hourly rat es ( nearly all- in ) for each of 28
field craft s in t he const ruct ion work force slat e and a foreman
different ial for each locat ion. By nearly all- in , we mean t hat
each craft rat e is a unique composit e of t he following rat e
cont ribut ions:
o Craft Worker Base Hourly Wage Rat e
o Healt h, Welfare, Pension
o Fringe Benefit s
o Hourly I ndirect Rat e for:
Temporary Const ruct ion
Consumables and Small Tools
FI CA Unemployment Workers Compensat ion
I nsurance
Mult i- level const ruct ion
Craft rat es in t he ARM knowledge base do not include
indirect const ruct ion cost s for t he following cat egories
as t hese would be det ermined during proj ect
evaluat ion:
o Const ruct ion Equipment Rent al, including Fuel, Oil,
Lubricat ion, Maint enance ( FOLM)
o Field Supervision
o Cont ract or Home Office Cost s
Const ruct ion workforce product ivit y one value is provided
for each plant locat ion, relat ive t o t he const ruct ion
product ivit y at t he count ry base locat ion
Field indirect cost s, including const ruct ion equipment rent al
( see Proj ect Dat a, below) , field supervision, home office cost s
Work week: hours, number of shift s, overt ime
Const ruct ion equipment rent al: slat e of it ems ( see Proj ect
Dat a, below)
Ext ent of hand excavat ion vs. machine excavat ion
Const ruct ion confidence level, associat ed wit h t he sources of
t he ARM knowledge base dat a, used t o comput e a value of
const ruct ion cont ingency. Cont ingency is comput ed as t he
root - mean square value of t he user const ruct ion cont ingency
and const ruct ion confidence level. For example, if t he user
cont ingency before relocat ion UC = 18% and t he ARM locat ion
confidence value LC = 10%, t hen t he comput ed cont ingency
aft er relocat ion is:
= ( UC
2
+ LC
2
) = ( 18
2
+ 10
2 )
= 20. 6%
476 8 Changi ng Pl ant Capaci t y and Locat i on
Mat er i al Cost s
Locat ion I ndexing
The ARM knowledge base cont ains a set of locat ion indexes
which will adj ust count ry base mat erial cost s t o t he plant
locat ion. Two set s are provided. The first deals wit h
equipment cost s. The second applies t o bulk mat erials. Use of
t he supplied locat ion indexes should be considered as a
st art ing point in t he evaluat ion of a proj ect . Concerned users
should replace t he ARM knowledge base values in t heir
relocat ed proj ect wit h more represent at ive values obt ained
from company surveys of t he int ended sit e.
The locat ion indexes make use of Aspen Richardson values for
t he average split of local vs. import ed mat erials. Cost s of local
and import ed mat erials are figured by applying locat ion
values for freight , t axes, VAT, and ot her expenses. Locat ion
indexes are st ored for each of t he four count ry bases and are
used t o charact erize mat erial cost s by account code ( 100 t o
299 for equipment , 300 t o 999 for bulk mat erials. )
Unit cost of rebar, ready- mix concret e, in t he currency of t he
plant locat ion
Mat erial cost confidence level, associat ed wit h t he sources of
t he ARM knowledge base dat a, used t o comput e a value of
mat erial cost cont ingency. Cont ingency is comput ed as t he
root - mean square value of t he user mat erial cont ingency and
mat erial cost confidence level. For example, if t he user
cont ingency before relocat ion UC = 18% and t he ARM locat ion
confidence value LC = 10%, t hen t he comput ed cont ingency
aft er relocat ion is:
= ( UC
2
+ LC
2
) = ( 18
2
+ 10
2 )
= 20. 6%
9 Aspen Ut i l i t y Modul es 477
9 Aspen Ut i l i t y Modul es
I nt r oduct i on
I mport ant : I n Aspen Capit al Cost Est imat or, only t he AUM_Air
Ut ilit y Module is available. However, if you load Aspen Process
Evaluat or ( Aspen Process Economic Analyzer) when you load
Aspen Capit al Cost Est imat or, t he AUM_CW Cooling Wat er Ut ilit y
Module is also available.
Bot h Ut ilit y Modules are available in Aspen Process Economic
Analyzer. For convenience, t he document at ion for bot h is
present ed in t his chapt er.
478 9 Aspen Ut i l i t y Modul es
Anal y zer Ut i l i t y Modul es ( AUM) Desi gn
and Scope Gener at or s f or Ut i l i t y Sy st ems
One of t he difficult ies wit h process economic analyses, bot h
capit al cost and payback det erminat ion, is t he lack of scope
definit ion for non- process or out side boundary limit ( OSBL)
port ions of t he proj ect . Wit h AUM modules creat ing ut ilit y
syst ems in harmony wit h t he process sect ions of a proj ect , more
accurat e, realist ic and confident business assessment s can be
made for cost and economics.
Each AUM module works in t he same way. I t ext ract s
informat ion on t he specific ut ilit y needs of each proj ect
component and area in your proj ect . You can t hen int eract ively
revise default values for design preferences and configurat ion,
evaluat e messages, review report s of design result s. On
complet ion, a press of a Load but t on will aut omat ically t ransfer
t o your proj ect , a list of select ed, sized, designed proj ect
component s assembled wit hin a unique dat e- and t ime- st amped
ut ilit y area. Should a prior ut ilit y area of t he same t ype be
present in your proj ect , you can chose t o delet e t he old one and
replace it wit h new scope.
All of t his t akes place in t imes measured in minut es rat her t han
t radit ional days and weeks. Of course, evaluat ion t ime depends
on t he size of t he proj ect . For front end engineering design work,
AUM modules can be revisit ed in each cycle of scope change t o
ensure t he proj ect needs are properly sat isfied by each ut ilit y
syst em.
A Cont rol Panel, a t ask bar but t on and numerous hypert ext links
provide for easy navigat ion and rapid access t o a st at us report ,
specs for preferences and configurat ions, report s, an a guide.
Messages are provided t o assure dat a int egrit y; an error
condit ion will disallow loading of result s int o your proj ect .
AUM_CW: Cool i ng Wat er Ut i l i t y Sel ect i on,
Si zi ng, and Desi gn Modul e
The cooling wat er ut ilit y module requires Aspen Process
Economic Analyzer or Aspen Process Economic Analyzer plus
Aspen Capit al Cost Est imat or t o ident ify cooling wat er resource
st reams and t heir flow condit ions. Up t o four cooling wat er
syst ems can be configured for a proj ect , each wit h it s own set of
9 Aspen Ut i l i t y Modul es 479
sized component s: cooling t owers, circulat ion pumps, chemical
inj ect ion pumps, supply and ret urn dist ribut ion piping, valves,
and fit t ings.
You can int eract ively define design condit ions such as ambient
air t emperat ures, size limit s t o dist ribut ion piping, equipment
t ypes, and assign individual areas t o each cooling wat er syst em.
Redundancy capabilit ies include st and- alone pumps, t wo 50%
capacit y pumps, st and- by spares. Dist ribut ion piping includes
expansion loops for long runs and circuit s include main lines,
branch lines, area headers, and risers and lat erals for 3D- t ype
areas. Each line t ype has it s own iso for valve and fit t ing t ype.
Line sizes and pump heads are pressure drop based.
AUM_Ai r : I nst r ument and Pl ant Ai r Ut i l i t y
Sel ect i on, Si zi ng, and Desi gn Modul e
The air ut ilit y module can be accessed by eit her Aspen Process
Economic Analyzer or Aspen Capit al Cost Est imat or. AUM_ Air
gat hers air requirement s from your proj ect in t wo ways:
I nst rument air: From a count of air operat ed cont rol valves
and cont rollers and inst rument air flow required for each
based on cont rol valve size
Plant air: From an air usage model based on a common air
t ool usage set , wit h area ut ilit y st at ions derived from area
size and equipment count wit hin an area
Up t o four air plant unit s ( APU) can be configured for a proj ect ,
each wit h it s own set of sized component s:
air int ake filt ers/ screens
duct work
compressors
int erst age coolers
air receivers
pre- filt ers
air dryers
aft er- filt ers
piping dist ribut ion net work
You can int eract ively define design premises such as ambient air
condit ions, equipment t ypes, equipment redundancy, et c. and
assign individual areas t o be served by each air plant unit .
Redundancy capabilit ies include st and- alone compressors, st art -
480 9 Aspen Ut i l i t y Modul es
up compressors, receivers, dryers. Redundancy choices include
one at 100% capacit y, t wo at 50% capacit y, st and- by spares.
Dist ribut ion piping includes t wo set s, each sized for t he required
flow of inst rument air and plant air. Piping isos for line segment s
include expansion loops for long runs, valves and fit t ings, Line
segment s are defined for main feeders, main manifolds, main
lines branch lines, area feeders, area headers and for 3Dt ype
areas, risers and lat erals. Each line t ype has it s own iso for
valve and fit t ing t ype. Line sizes are pressure drop based.
Anal y zer Ut i l i t y Modul e ( AUM)
Cool i ng Wat er ( AUM_Wat er )
I nt r oduct i on t o Anal y zer Ut i l i t y Modul e
( AUM) Cool i ng Wat er
Cool i ng Wat er Sel ect i on, Si zi ng, Desi gn Model
This sect ion is divided int o four part s:
1 Ov er v i ew
Analyzer Ut ilit y Module ( AUM)
Cooling Wat er Design Model
o Value in Time and Effort
o The Key St eps
2 Wor k i ng w i t h t he Cool i ng Wat er Model
Preparat ion Workflow
The Workflow Cycle
Accessing The Cooling Wat er Model
o I nt eract ive Session Workflow t he Design Phase
o Overview
o Det ails of t he Work Process
o The I nit ial Design
I nt eract ive Session Workflow The Design Phase
o Overview
o Det ails of t he Work Process
o The I nit ial Design
3 Wor k i ng w i t h t he Cool i ng Wat er Model Wor k sheet s
9 Aspen Ut i l i t y Modul es 481
I nt roduct ion
o Worksheet s
o But t on act ions
Cooling Wat er Design Model Worksheet s
Worksheet Det ails
o St at us Worksheet
o Preferences Worksheet
How t o Revise Default Values
Design Preference Cat egories
o Circuit s Worksheet
I nit ial Configurat ion
St ep 1: Assignment of Areas t o Circuit s
How Area Assignment s are Used for Circuit
Design
St ep 2: Assignment of Spacing Bet ween
Areas
St at us messages and Values Used for
Circuit Design
4 Basi s f or t he Cool i ng Wat er Desi gn Model
o General Flow sheet for cooling wat er service
o Cooling Wat er Model Circuit ry
o Cooling wat er dist ribut ion net work
o Naming convent ions
Proj ect cooling wat er area
Areas Requiring Cooling Wat er
Plant bulk pipe it em descript ions
Dist ribut ion Piping Line t ypes
o Sequencing of Areas on t he Main Line
o Cooling Wat er Foot print Model
o Pipe, Valves and Fit t ings Count
o Line Sizing and Pressure Drop Calculat ions
Proj ect s wit h a prior cooling wat er ut ilit y
model area
Cooling t owers- t erminology and t he
defining st ream t emperat ures
482 9 Aspen Ut i l i t y Modul es
1. Over vi ew
Anal y zer Ut i l i t y Modul e ( AUM) Wat er
One of t he difficult ies wit h economic analysis, bot h capit al cost
and payback det erminat ion, is t he lack of scope definit ion for
non- process ut ilit y or out side boundary limit port ions of t he
proj ect . The Analyzer Ut ilit y Module, AUM, was creat ed as t he
home for a series of aut omat ed ut ilit y design models t o
address t his difficult y. The Cooling Wat er Select ion, Design and
Sizing Model is t he first ut ilit y design model in AUM and it s
funct ionalit y and met hod of use is described in det ail in t his
chapt er.
Cool i ng Wat er Desi gn Model
The Cooling Wat er Design Model is an aut omat ed, int eract ive
and rapid design module t hat is cont ained in Aspen Decision
Analyzer and works wit h st ream- based proj ect s. The cooling
wat er model ident ifies heat exchanger equipment or any ot her
t ype of proj ect component t hat requires cooling wat er by it s
connect ion t o a cooling wat er ut ilit y resource st ream.
To access t he Cool i ng Wat er Desi gn Model :
1 St art ing wit h an open proj ect t hat cont ains ut ilit y st reams as
part of it s definit ion, click Run, t hen click Ut i l i t y Model . Or,
simply click t he U but t on t o access ut ilit y models.
2 Click Cool i ng Wat er .
At t his point built - in design and processing procedures do all t he
hard work under your cont rol and guidance and a few minut es
lat er, your proj ect will be augment ed wit h a new cooling wat er
ut ilit y area t hat cont ains designed cooling wat er circuit ry and
associat ed proj ect component s. You can use t he model result s
using it s set of adj ust able design paramet ers or revise any and
default values wit hin prescribed limit s t o suit your needs.
I n t he discussions t o follow, t he t erm ear l y desi gn met r i cs is
used t o indicat e values prepared by t he cooling wat er model
during an int eract ive design session. These are present ed for
guidance in advance of final design values t hat would be
prepared on complet ing a proj ect evaluat ion run.
Not e: Worksheet names are shown in it alic bold face t o
dist inguish t he names from t ext .
9 Aspen Ut i l i t y Modul es 483
Val ue i n Ti me and Ef f or t
The cooling wat er design model does all t he hard work design,
select ion, report ing, loading t he design result s in minut es
rat her t han t radit ional hours and days. I t is a powerful resource
in t he development of a t ypical Front End Engineering Design:
Early process t echnology evaluat ion st age - focus is on I nside
Bat t ery Limit s ( I SBL) component s
Wit h t he process t echnology select ed and addit ional scope,
t ot al proj ect cost s are sought . Out side Bat t ery Limit s ( OSBL)
component s are required, part icularly cooling wat er ut ilit y
service.
The cooling wat er design model
Aut omat ically select s, designs, and adds sized ut ilit y syst em
component s t o t he proj ect scope definit ion
Can be revisit ed in each cycle of scope change.
The Key St eps
On init iat ing t he cooling wat er model, t he model aut omat ically
analyzes your proj ect for cooling wat er requirement s and
aut omat ically generat es select ed, sized and designed cooling
wat er ut ilit y service proj ect component s all based on init ial
default design preferences and circuit ry. Two int eract ive
workbooks Pr ef er ences and Ci r cui t r y enable you t o revise
default values for t he design and select ion basis. St udying
design alt ernat ives st art s wit h eit her a click of an opt ion box or a
dat a ent ry. Being int eract ive, t he cooling wat er model enables
you t o cycle from design basis t o early design result s in a mat t er
of mouse clicks. Each new specificat ion result s in a new design
and a report of key decision met rics. The list of sized proj ect
component s is ret ained unt il you choose t o load t he result s int o
your proj ect . Messages and met rics report s are provided
ext ensively t o guide you quickly and knowingly t hrough a st udy
of design alt ernat ives.
When you have set t led on a design you can load t he result s int o
your proj ect . The loading operat ion begins wit h a click of a Load
but t on and processing is aut omat ic. Aft er a minut e or so, t he
loading process will be complet e and t he Proj ect Basis view will
be displayed on your screen. Scope it ems added t o your proj ect
include a uniquely named cooling wat er area followed by a list of
cooling wat er ut ilit y proj ect component s: cooling t owers,
circulat ion pumps, chemical inj ect ion pumps, working and st and-
484 9 Aspen Ut i l i t y Modul es
by spares, and dist ribut ion piping, valves and fit t ings. Each
component is select ed, designed and sized in harmony wit h your
design basis and t he needs of heat exchange equipment in your
various proj ect areas.
2. Wor k i ng w i t h t he Cool i ng Wat er Model
Pr epar at i on Wor k f l ow
The Cooling Wat er Design model requires a st ream- based
proj ect built in eit her Aspen Process Economic Analyzer or Aspen
Decision Analyzer, wit h component s t hat require cooling wat er
connect ed t o one or more cooling wat er ut ilit y resources.
The flow rat es, wat er t emperat ures, dut ies and component s
provide t he basis for t he design requirement s. The cooling wat er
model will first diagnose t he proj ect s requirement s and init iat e a
design. The user can t hen revise t he design basis and review
early design met rics for a variet y of design scenarios, set t le on a
design basis and load t he design result s int o t he proj ect .
The Wor k f l ow Cy cl e
Figure 2. 1 illust rat es t he cooling wat er design cycle: from proj ect
t o design model and back t o t he proj ect wit h added new scope.
Two but t ons cont rol t he process:
U t o select t he cooling wat er model
Load t o load designed result s
Using t hese t wo act ions, you can part icipat e int eract ively in t he
design process, making design select ions, reviewing early
met rics, revising select ions, and clearing any error messages.
9 Aspen Ut i l i t y Modul es 485
Fi gur e 2.1. The Wor k f l ow Cy cl e, ex t r act ed f r om t he Wel come w or k sheet
To init iat e a cooling wat er design model session, t hree st eps are
required
1 Save t he proj ect under a new scenario name.
2 Evaluat e t he proj ect
3 Run t he Cooling wat er ut ilit y model
Each of t hese st eps is det ailed and illust rat ed in t he following
sect ions.
Accessi ng t he Cool i ng Wat er Ut i l i t y Model
1 SAVE AS: Since AUM- Cooling Wat er processing is aut omat ic,
it is wise t o first save your base proj ect under a new name.
This will ensure t hat your base proj ect remains int act for
furt her evaluat ions.
486 9 Aspen Ut i l i t y Modul es
2 Evaluat e t he proj ect : Click Run | Deci si on Anal y zer as in
Figure 2. 2a or click t he A but t on as in Figure 2. 2b. This will
provide t he Decision Analyzer dialog box, Figure 2. 2c. Check
Ev al uat e Pr oj ect and provide a file name.
Fi gur e 2.2a. To eval uat e f r om Run:
Fi gur e 2.2b. To eval uat e usi ng t he A- but t on.
Fi gur e 2.2c. Choose Eval uat e Pr oj ect .
The reason for t his st ep is t o ensure t hat t he proj ect scope and
cooling wat er requirement s developed during evaluat ion are
current and up t o dat e. I t will also eliminat e an error message
( Figure 2. 2d) t hat would be displayed when accessing t he
cooling wat er model no evaluat ion dat a were available.
9 Aspen Ut i l i t y Modul es 487
.
Fi gur e 2.2d. Er r or message i f t he pr oj ect w as not eval uat ed
3 Select t he Cooling Wat er Model: To do t his, choose
Run> Ut ilit y Model ( Figure 2, 2a) or press t he U but t on on
t he but t on bar ( Figure 2. 3a) :
Fi gur e 2.3a. To obt ai n ut i l i t y model s usi ng t he U- but t on.
This will bring up t he Ut ilit y Model dialog box, Figure 2. 3b. A
blank value under St at us indicat es t he proj ect does not cont ain a
prior cooling wat er model area. I f a proj ect cont ained a prior
area, t he St at us field would indicat e Loaded.
Fi gur e 2.3b. Ut i l i t y model sel ect i on
3b Select Cooling Wat er: Click OK. This will eit her init iat e an
int eract ive Cooling Wat er Design session in MS Excel and display
a Load opt ion or display a proj ect - not - evaluat ed error message
( see St ep 2 above) .
I nt er act i v e Sessi on Wor k f l ow t he Desi gn Phase
Ov er v i ew
When t he cooling wat er model is invoked, it :
488 9 Aspen Ut i l i t y Modul es
( a) analyzes for proj ect cooling wat er requirement s
( b) works from Pr ef er ences ( user- modifiable, default set of
design paramet er values)
( c) prepares an init ial design.
Result s of t he init ial design and any subsequent int eract ive
scenario are present ed in a Capt ur e worksheet . I f t he design
meet s wit h t he users approval, a user click of t he parked Load
but t on will load t he design result s int o t he proj ect , at which t ime
t he proj ect can be re- evaluat ed.
The Pr ef er ences and Ci r cui t s worksheet s allow t he user t o
modify t he default design basis. Each spec change will result in a
new design. Hyperlinks provide rapid access from one sheet t o
anot her and sect ions in a sheet . The Cont r ol Cent er t oolbar
but t on opens t he Cont r ol Cent er worksheet , which has
hyperlinks t o ot her sheet s and t heir maj or cat egories.
Worksheet t abs are color coded t o mat ch hyperlinks at t he t op of
each worksheet .
The following sect ions provide a det ailed descript ion of t he work
process as well as det ailed descript ions of each worksheet ,
cat egory and it em.
Det ai l s of t he Wor k Pr ocess
Wit h t he click of t he OK but t on in st ep 3b above, t hree act ions
will occur
1 The model first ident ifies if a prior cooling wat er model area is
present in t he proj ect . I f present , t he user can choose t o
Delet e t he prior area and cont inue wit h t he model or ret urn t o
t he proj ect . I f Delet e is chosen, t he ut ilit y model will proceed
wit h t he design and delay delet ion unt il it is t ime t o load t he
new result s.
2 I f no prior cooling wat er ut ilit y area is det ect ed, t he
Wel come screen is displayed and remains present during a
t ime when:
a Proj ect requirement s are aut omat ically passed t o t he
model
b The model prepares an init ial design
c A Load | Cancel | Mi ni mi ze opt ion is provided ( Figure
2. 4) . To cont inue, click t he mi ni mi ze but t on at t he t op.
This will park t he but t on box for access during t he design
9 Aspen Ut i l i t y Modul es 489
phase. Cancel will end t he cooling wat er model session and
ret urn normal proj ect funct ions wit h no change t o t he proj ect .
Fi gur e 2.4. Load- Cancel - Mi ni mi ze but t on box es
a Cont rol Cent er but t on bar ( figure 2. 5) is provided t o
access t he Cont r ol Cent er worksheet from any worksheet
Seven worksheet s are present ed in a MS Excel framework:
o Welcome
o Cont rol Cent er
o St at us
o Preferences
o Capt ure
o Guide
3 The model t hen displays t he Cont r ol Cent er worksheet ,
which links t o all ot her worksheet s and provides an indicat ion
of success ( green signal) or failure ( red signal) t o creat e an
init ial design based on default design paramet ers.
The I ni t i al Desi gn
On init iat ion, t he cooling wat er model will report t he St at us of
t he design on t he Cont r ol Cent er ( see Figure 2. 5) worksheet
under St at us Report , and if any, will ident ify clashes on t he
St at us worksheet and furt her, on t he Pr ef er ences and Ci r cui t s
worksheet .
A St at us Report message: Successful. A Load can proceed
indicat es all is well bet ween proj ect requirement s, design
paramet ers and design met hodology. At t his point , it is wise t o
review early design met rics by accessing t he Capt ur ed Resul t s
worksheet ( see Figure 2. 6) . The user can ret urn t o
Pr ef er ences and Ci r cui t s t o st udy design alt ernat ives. I f
capt ured result s are accept able, a click of t he parked Load
but t on will ( 1) carry t he design result s int o t he proj ect , ( 2) close
t he worksheet s and ( 3) ret urn t o t he proj ect for evaluat ion of
t he augment ed proj ect .
490 9 Aspen Ut i l i t y Modul es
Should t he design basis produce a clash wit h proj ect
requirement s, error messages and flags will be displayed in a
t op- down succession of worksheet s. The first indicat ion is given
under St at us Report on t he Cont r ol Cent er Worksheet . The
St at us worksheet is t he cent ral report ing agency, where checks
are made and links are provided t o source locat ions in t he
Pr ef er ences and Ci r cui t s input worksheet s.
Fi gur e 2.5. I l l ust r at i on of t he Cont r ol Cent er Wor k sheet , w i t h di spl ay of
Cont r ol Cent er t ool bar and Load but t on
9 Aspen Ut i l i t y Modul es 491
Fi gur e 2.6. A sect i on of a Resul t s Capt ur e sheet show i ng val ues i n t he pr oj ect
uni t s of measur e set .
3. Wor k i ng w i t h t he Cool i ng Wat er Model
Wor k sheet s
I nt r oduct i on
Worksheet s: Seven worksheet s are provided, of which
Pr ef er ences and Ci r cui t s are for user input , t o revise t he
design basis:
Wel come: greet ings, workflow graphic
Cont r ol Cent er : navigat ion
St at us: message cent er
Pr ef er ences: design select ions
Ci r cui t s: circuit definit ion
Capt ur e: early design met rics
Gui de: help
But t on Act i ons: The Cont rol Cent er t oolbar is always available
during a model session. A click will open t he Cont rol Cent er
492 9 Aspen Ut i l i t y Modul es
worksheet and a hyperlink click will direct you t o a chosen
worksheet . When t he Cont rol Cent er t oolbar is parked t oget her
wit h t he Excel Web t oolbar you can quickly search forward and
backward.
You can st ep from one sheet t o anot her, revise t he design basis,
review st at us and result s, decide on an alt ernat e design basis,
make revisions, review t he result s and when ready, click t he
Load but t on ( see Load- Cancel- Minimize) t o inj ect t he result s in
t he proj ect . Or, you can refuse t he design using Cancel . Clicking
Load conveys t he design result s t o t he proj ect , t he cooling
wat er design models Excel sheet s and ret urn t o normal Analyzer
funct ions. Cancel bypasses t he cooling wat er model and ret urns
t o Analyzer.
Cool i ng Wat er Desi gn Model Wor k sheet s
The SPECS cooling Model workbook consist s of
Two design basis sheet s t his is where you input your
select ions
o Pr ef er ences: process and mechanical design
specs:
Red error flags and messages are displayed for
out of range or missing dat a values
Uses click boxes for eit her/ or choices, B and
R swit ches t o select base ( default ) or revised
value and user value t o replace t he base value
o Ci r cui t s: assignment of areas t o a circuit , spacing
of areas in a circuit along t he main line:
Assignment uses 1, 2, 3, 4 t o assign an area t o
a circuit
Spacing uses t he B and R swit ch met hod
and user spacing t o replace t he base footprint
model value
St at us sheet all messages are summarized here for your
review and repair
o Key st at us message is highlight ed in color ( green:
Loading can be performed, red: Errors must be
cleared)
o Summarizes ot her messages, links direct ly t o input
locat ions for revision
Capt ur e Resul t s: displays early design met rics for
decision making, provides t he basis for alt ernat ive choices
9 Aspen Ut i l i t y Modul es 493
of preferences or circuit ry. By early design met rics is
meant values in advance of t hose creat ed during proj ect
evaluat ion
Gui de: provides inst ruct ions, describes dat a ent ry, color
coding
Cont r ol Cent er : hypert ext links int erconnect all sheet s
and main cat egories for rapid navigat ion
All sheet s: are convenient ly color coded, wit h red flags
appearing on error condit ion. All error condit ions must be
cleared before result s can be loaded
Wel come sheet : Welcome, displayed during t he init iat ion
process, cont ains a workflow graphic
On complet ion of an error- free int eract ive session, pressing t he
LOAD but t on will aut omat ically load and inj ect t he result s int o
t he proj ect . The proj ect will t hen cont ain new scope addit ions:
( 1) a uniquely named, t ime- st amped cooling wat er area will be
used t o cont ain ( 2) a select ed, designed list of cooling wat er
ut ilit y proj ect component s. Each it em so added by t he model
may be opened, reviewed, revised in t he same way as any ot her
proj ect component .
Wor k sheet Det ai l s
St at us Wor k sheet
The St at us sheet report s messages and has hypert ext links t o
source locat ions in t he event of a report ed error. Maj or report
cat egories are:
Overall st at us
Exist ing cooling wat er area is in t he proj ect
Cooling circuit component s wet bulb t emperat ure,
minimum approach t emperat ure, lowest desired cooling
wat er t emperat ure
Cooling wat er resources: naming, excluded st reams and
reasons, net number
Proj ect component s: t ot al, number served by cooling wat er
Proj ect areas: t ot al number, t hose served by cooling
wat er
Cooling wat er loads: t ot al flow rat e, t ot al heat dut y,
excess capacit y, t ot al flow rat e at excess capacit y
Layout dist ances: number of paramet ers out of range
Pumps specs out of range
494 9 Aspen Ut i l i t y Modul es
Piping specs out of range
Circuit assignment s out of range
Spacing assignment s out of range
Figure 3. 1 illust rat es an ext ract of a St at us sheet
Fi gur e 3.1 Ex t r act , sampl e of a St at us Sheet
Preferences Worksheet
Unit s of measure used in t he Pr ef er ences worksheet
correspond t o t hose defined in t he proj ect . Error messages are
displayed alongside each ent ry; errors are flagged in red. This
sheet uses click boxes and dat a ent ry fields for specifying design
preferences. Each preference is provided wit h a explanat ory
t ext , limit values, user ent ry field and a default value which is
used in t he init ial design and any subsequent design should t he
user not provide an over- ride select ion or value.
How t o Revi se Def aul t Val ues
This worksheet uses t wo met hods, check boxes and dat a ent ries
cont rolled by swit ch boxes t o revise t he supplied set of default
( base) design paramet ers. Throughout dat a ent ry discussions,
t he t erm used for a model- supplied set of dat a is referred t o as
default values. For a part icular paramet er, t he model- supplied
value is t ermed a base value, symbolized by t he let t er B. A
value supplied by t he user is t ermed a revised value and is
9 Aspen Ut i l i t y Modul es 495
symbolized by t he let t er R. A mouse click will swit ch bet ween
using a base value and a revised value.
See Figure 2. 2c ( page 486) for informat ion on how t o use a
check box:
A default value is provided t o t he left of t he check box
A check box t it le signifies t he alt ernat ive t o t he default
value
The result ing choice is displayed t o t he right
A st at us message is displayed t hat provides addit ional
informat ion
Fi gur e 3.2 Ex t r act , sampl e of a Pr ef er ences sheet show i ng cl i ck box met hod
of sel ect i on
Design Preference Categories:
Cooling Tower ( values in t his sect ion affect t he circuit ry,
sizing of cooling t owers and flow- relat ed equipment such
as circulat ion pumps and dist ribut ion piping)
o Design Capacit y, excess capacit y
o Design Temperat ure: Summer wet bulb
t emperat ure ( see Cooling Tower discussion of wet
bulb t emperat ure, approach gradient , range)
o Messages relat ing t o cooling wat er resource
requirement s vs. design preferences
o Number of Cooling Towers
o Mult iple Cooling Towers: choose eit her one t ower
for all circuit s or one for each circuit
496 9 Aspen Ut i l i t y Modul es
o Working Twin : choose a single t ower at 100%
capacit y or t wo ( t wins) , each at 50% capacit y
Layout ( t hese are dimension limit checks t hat are applied
t o ent ries on t he Ci r cui t s worksheet
o Dist ance
From t ower t o first branch t o an area
Minimum value t o first branch t o an area
( oft en defined by fire regulat ions)
From a branch t o an area header
Maximum spacing bet ween areas ( a limit
check)
St at us messages relat ed t o dist ance
Pumps
o Area Pressure Drop: pressure drop for equipment
requiring cooling wat er, applies t o all areas
o Working Pumps
Limit ing value for number of working pumps in
a circuit
Pump t ype: horizont al ( CENTRI F or API 610
model t ypes) or vert ical ( TURBI NE model t ype,
at low speed only)
Pump speed: low or high RPM
St and- by pumps if four or less pumps in a
circuit : yes or no
St and- by pumps if more t han four pumps in a
circuit : yes or no
Elect rical power t o pumps based on volt age
choice: LV ( low- volt age) , MV ( mid- volt age) ,
HV ( high- volt age) . Limit ing values of power
per pump mot or are displayed based on
proj ect specificat ions. A volt age choice defines
t he maximum power t o a mot or driver and
hence, t he number of pumps in a circuit .
Recall t hat each change t o a specificat ion
result s in a complet ely new design; a volt age
select ion result s in a design value for t he
number of pumps and can produce an error
condit ion and message if t he number of pumps
exceeds t he limit ing value for number of
pumps in a circuit .
9 Aspen Ut i l i t y Modul es 497
Design messages for pumps and piping for
each of four possible circuit s
Piping: Limit ing values for line size, by line t ype, where
line sizes are in t he unit s of measure of t he proj ect , eit her
I N DI AM or MM DI AM
Suct ion line size for circulat ion pumps ( a flow
rat e per pump suct ion line based on select ed
line size is provided for informat ion purposes)
Main line segment line size
Branch line size
Area header line size
Risers line size ( for 3D area t ypes)
Lat erals line size ( for 3D area t ypes)
Circuits Worksheet
Unit s of measure used in t he Ci r cui t s worksheet correspond t o
t hose defined in t he proj ect
This worksheet is designed t o handle up t o one hundred cooling
wat er areas. Areas are list ed vert ically. The worksheet is divided
int o five maj or cat egories in columns of dat a:
1 I nit ial Configurat ion
See Figure 3. 3 for t he init ial configurat ion
Fi gur e 3.3 Ex t r act f r om Ci r cui t s sheet I ni t i al Conf i gur at i on ( l ef t ) , St ep 1
( r i ght )
498 9 Aspen Ut i l i t y Modul es
The following ( see Figure 3. 3, left side) are report ed for each
area being served by a recognized cooling wat er ut ilit y resource
st ream:
I nit ial Sort Sequence: sequenced by area, from t he area
wit h highest cooling wat er requirement s t o t he area wit h
t he lowest
Area Name: user- assigned name, carried int o t he cooling
wat er design model from proj ect area specs
Area Type: user- assigned area t ype, carried int o t he
cooling wat er design model from proj ect area specs
Area CW Rat e: area cooling wat er ( CW) flow rat e, t he sum
of all recognized cooling wat er flow rat es for equipment in
an area as adj ust ed by t he Excess Capacit y value in t he
Pr ef er ences worksheet
I nit ial Circuit Number: always 1 as all areas are init ially
assigned t o a single circuit
I nit ial Circuit I D: always A
2 St ep 1 Assignment of Areas t o Circuit s ( User ent ry one of
t wo)
Please refer t o Figure 3. 3 ( right side) :
Ent er a Circuit Number 1, 2, 3, or 4: user value is
required; if only one area requires cooling wat er, ent er 1.
I f t wo areas, use 1 for bot h or assign 1 t o one area and 2
t o t he ot her. The design model will sequence t he areas. I n
an error condit ion, an error message and a red flag will be
displayed. Error condit ions must be resolved t o obt ain
loadable design result s.
Syst em- Assigned Circuit I d: The model will assign a let t er
I D ( A, B, C, D) t o each area based on circuit assignment s
and t ot al circuit flow rat e. I f t he proj ect cont ains four or
more areas, t hen it is possible t o assign areas t o circuit
numbers 1 t o 4. The model will collect all t he area flow
rat es in each circuit and sequence t he circuit s from
great est flow t o least in t he sequence A, B, C, D. The A
circuit will have a larger t ot al flow rat e t han circuit B , B
will be great er t han circuit C and D will have t he least
flow rat e. Similarly, for t hree areas in a proj ect , valid
circuit numbers range from 1 t o 3 and circuit I Ds assign t o
t hese circuit s, based on t ot al flows will be sequenced and
labeled A, B and C. A one- area proj ect will be assigned a
circuit I D of A.
9 Aspen Ut i l i t y Modul es 499
St at us
o St at us of all ent ries: summarizes number or errors
t o be resolved; if none, OK is displayed
o St at us for individual ent ries: message is issued for
invalid circuit numbers and field is flagged in red
3 How Area Assignment s are Used for Circuit Design
Please refer t o Figure 3. 4
Fi gur e 3.4 Ex t r act of Ci r cui t s sheet def i ni ng ar ea spaci ng usi ng t he B/ R
sw i t ch
Each line it em in t his sect ion represent s an area and it s
propert ies. Areas are sort ed and sequenced in descending t ot al
circuit flow rat e and t hen by area flow rat e. Circuit s are labeled
A, B, C, D wit h circuit A being t he one wit h t he highest flow rat e;
B is next et c. An area t hat was t agged as circuit 2 in st ep 1 may
be in a circuit wit h t he lowest flow and would be organized
accordingly and given a Circuit I D let t er depending on t he ot her
circuit flows.
This sect ion displays t he propert ies and at t ribut es of each area in
t he sequenced list .
Values displayed for informat ion purposes are:
New Sort Sequence: displays values vert ically in t he
sequence 1, 2, 3, et c
I nit ial Sort Sequence: displays t he init ial sort sequence
number for t he area
ID of Area In Report Group (ArRg): t he ArRg I D for t he area
Area name: user- assigned proj ect area descript ion
Area CW Rate: displays t he cooling wat er rat e, as adj ust ed
by t he Pr ef er ences value for excess capacit y
500 9 Aspen Ut i l i t y Modul es
Area Heat Dut y: heat dut y requirement s for all equipment
wit hin t he area ident ified as requiring a valid cooling wat er
resource
User circuit number: value ent ered in St ep 1, for
reference purposes
Circuit ID: let t er A, B, C, D assigned by t he cooling wat er
model based on sequencing circuit flow rat es
Posit ion Of Area I n Circuit : Only one area can be first in
line in a circuit . First if t he area has t he highest flow rat e
of all areas in t he circuit , ot herwise no a blank display.
The area wit h a First posit ion will t ake on a default
dist ance from t he cooling t ower as defined by t he
Preferences value for t hat dist ance.
4 Step 2: Assignment of Spacing Between areas
Each line it em in t his sect ion corresponds t o it em 4 above. A
line it em represent s an area and it s propert ies, wit h areas being
sort ed and sequenced in descending circuit and area flow rat e.
This sect ion enables t he user t o revise base values for t he
spacing of areas along t he main line. I t uses t he Swit ch
met hod t o revise a base value as described in t he sect ion on
Preferences.
Base Value for Spacing Along Circuit Main Line: This is t he
run lengt h of t he main segment bet ween t he prior and
current area as developed by t he footprint model.
Ent er Swit ch: B for Base, R t o revise. Choose a blank
ent ry or ent er eit her a B ( or b) t o indicat e use of t he base
value. Use R ( or r) t o indicat e use of a revised value
o Swit ch value is blank: design will use t he base value
o Swit ch value is B or b: design will use t he base
value
o Swit ch value is R or r: indicat es a fort hcoming user
value will revise t he default spacing value. The
design will use t he revised value if t he user value is
wit hin range of prescribed limit s.
Ent er Revised Spacing Along The Circuit Main Line: This
value will replace t he base value if it meet s range limit
condit ions set fort h in t he Preferences worksheet . By
spacing is meant t he dist ance bet ween successive areas.
As t he line it ems in t his sect ion represent areas t hat are
sort ed and sequenced, t he spacing for a part icular line
it em is t he spacing bet ween t he st art of t he prior area and
9 Aspen Ut i l i t y Modul es 501
t he st art of t he current area. This spacing is a measure of
t he areas main line segment . See t he sect ion on t he
Cooling Water Footprint Model. Piping runs lengt hs are
t ypically longer t han spacing as t hey include pipe t o
configure fit t ings, expansion loops, et c.
Ent er a value. The result ing act ion depends on t he
corresponding swit ch value
o Swit ch value is blank, B or b: user value is ignored,
base value will be used
o Swit ch value is R or r: user value is t est ed against
range limit s and design crit eria. I f error free, t he
user value will be displayed as t he Applied Value.
Error condit ions will display inst ruct ional st at us
messages, red flag, and prevent complet ion of a
valid design
5. St at us messages and values used for design
o Flag: A red flag is displayed t o indicat e a line it em
error condit ion
o St at us: B ( Base) uses base value, R ( Revise) uses
revised value or st at us message ( displays limit ing
values, error messages)
o Value used for spacing along circuit main line: The
value used in t he design
4. Basi s f or t he Cool i ng Wat er Desi gn
Model
This sect ion describes t he basis of t he cooling wat er design
model. I t is present ed wit h numerous graphics t o enable a clear
underst anding of t he work being performed by t he model when it
is analyzing and designing cooling wat er proj ect component s
t hat are in harmony wit h your design preferences and t he needs
of component s requiring cooling wat er.
Gener al Fl ow Sheet f or Cool i ng Wat er Ser v i ce
Figure 4. 1 is a schemat ic diagram of a t ypical cooling wat er
circuit . I n t his figure, circulat ion pumps draw cooled cooling
wat er, t he cooling wat er supply st ream, from t he supply basin at
t he bot t om of a cooling t ower and dist ribut e it t hrough piping t o
heat exchanger locat ed in one or more proj ect areas. Cooling
wat er ret urn st reams are combined and sent t o a cooling t ower
502 9 Aspen Ut i l i t y Modul es
where it is cooled, principally by evaporat ive cooling. Mot or
driven fans mount ed on t he t ower draw ( induced draft ) or force
( forced draft ) ambient air int o t he cooling t ower where it
cont act s t he downward flow of cooling wat er. The cooled cooling
wat er drops down from t he t ower int o a supply basin, await ing
wit hdrawal by t he circulat ion pumps.
Wat er is added t o make up for losses t hrough evaporat ion, air-
born drift and for blow- down. Wat er drawn from t he syst em t o
prevent t he build- up of cont aminant s is t ermed blow- down.
See below for more on cool i ng t ow er s, t erminology and
defining st ream t emperat ures
Cooling wat er in such a circuit t ends t o accumulat es algae,
corrosion cont aminant s and part icles t hat slough off t he
dist ribut ion syst em. Wat er t reat ment chemicals are added t o
alleviat e t hese condit ions, wit h t he degree of such t reat ment
depending on t he wat er supply source and environment al
condit ions. Five t ypes of t reat ment chemicals are t ypically used
in small quant it ies t o cont rol t he wat er qualit y. The cooling wat er
model provides each cooling t ower wit h a diaphragm t ype of
pump and a st and- by for each of t he t reat ment chemicals. The
model uses t he following labels t o ident ify t he t ypes:
Sulfuric acid ( pH cont rol)
Sodium hypochlorit e ( pH cont rol)
Biocide ( algae growt h cont rol)
Corrosion inhibit or
Dispersant ( suspended part icles cont rol)
Fi gur e 4.1 I l l ust r at i on: Cool i ng Wat er Fl ow Di agr am
9 Aspen Ut i l i t y Modul es 503
Cool i ng Wat er Model Ci r cui t r y
The cooling wat er model is designed t o support up t o four
independent cooling wat er circuit s. Each circuit can have it s own
cooling t ower or all circuit s can be defined t o share a cooling
t ower. A circuit consist s of pumps and dist ribut ion piping t o and
from proj ect areas. I t is t he P&I D specs t hat define t he
component s hook- up piping t o t he cooling wat er models
circuit ry.
Summarizing, t he cooling wat er model develops piping runs t o a
proj ect area and dist ribut es cooling wat er t o component s in t he
area via an area header or risers and lat erals in t he case of 3D
area t ypes. Each circuit is provided wit h a supply and ret urn
dist ribut ion net work; what is supplied must be ret urned: one
supply line implies one ret urn line.
Figure 4. 2 is a schemat ic diagram showing several areas t hat
have equipment requiring cooling wat er and one t hat does not .
The cooling wat er model will not serve an area t hat does not
have cooling wat er requirement s. I f such an area is t o be
included, t hen it is recommended t hat one or more exchangers
connect ed wit h cooling wat er ut ilit y st reams be int roduced in
t hat area.
The cooling wat er model allows for a one cooling t ower ( or t wo
50% t owers) t o serve all circuit s or individual cooling t ower ( or
t wo 50% t owers) for each circuit . Clearly, if only one area
requires cooling wat er, only one circuit can be defined, up t o t wo
circuit s for t wo areas, up t o t hree circuit s for t hree areas and a
maximum of four circuit s for four or more areas requiring cooling
wat er.
504 9 Aspen Ut i l i t y Modul es
Fi gur e 4.2 Si ngl e, I ndependent Cool i ng Wat er Ci r cui t
Figure 4. 3, case ( a) is a diagram showing a single t reed circuit .
Figure 4. 4, case ( b) , illust rat es mult iple t reed circuit s. The
difference bet ween t he t wo cases is ( a) one cooling t ower for
each circuit or ( b) one for all circuit s. Case ( a) would apply t o
proj ect s wit h a single area or for mult iple circuit s, wit h each
circuit being served by it s own cooling t ower.
9 Aspen Ut i l i t y Modul es 505
Fi gur e 4.3 ( case a) . I l l ust r at i on of one cool i ng t ow er used t o ser ve a set of
ar eas i n a si ngl e ci r cui t . The model w i l l per mi t up t o f our si ngl e ci r cui t s, each
havi ng i t s ow n cool i ng t ow er and ci r cul at i on pumps.
Fi gur e 4.4 ( case b) . I l l ust r at i on of one cool i ng t ow er used t o ser ve mul t i pl e
ci r cui t s. For t hi s case, t he model w i l l pr ovi de one cool i ng t ow er f or al l
ci r cui t s and a set of ci r cul at i on pumps f or each ci r cui t .
506 9 Aspen Ut i l i t y Modul es
Cool i ng Wat er Di st r i but i on Net w or k
This sect ion describes t he met hodology used in circuit design
Naming convent ions
Sequencing of areas on t he main line
Cooling wat er foot print model
Pipe, valves and fit t ings count
Line sizing and pressure drop calculat ions
Nami ng Convent i ons
Proj ect Cooling Wat er Ut ilit y Area: The cooling wat er design
model will creat e a cooling wat er model ut ilit y area t o cont ain
proj ect component s for each circuit . On loading, t he area will be
named wit h a dat e and t ime st amp t o ensure it is unique and
can be det ect ed and properly delet ed when a new design is t o
t ake it s place.
The naming convent ion is: AUMCoolWat er ddmmmyy_t t t t ,
where
dd is t he day number of t he session mont h ( 1, 2, 3, . . ,
31)
mmm is a t hree charact er represent at ion of t he session
mont h ( j an, feb, mar, apr, may, j un, j ul, aug, sep, oct ,
nov, dec)
yy is t he last t wo digit s of t he session year ( 05 for 2005,
et c)
t t t t is t he decimal fract ion of t he session day
Ut ilit y proj ect component s are t ime- st amped in a similar
manner. As only four digit s are used ( t t t t ) , it is possible t hat a
load act ion might span t wo t t t t t imes ( one t en- t housandt h of a
day, durat ion of 8. 64 seconds) wit h no significant result ing
consequence.
Once a cooling wat er ut ilit y area is loaded in t he proj ect , t he
user may access any it em in t he usual way, by using t he Proj ect
View, clicking on any component and viewing t he design
paramet ers in t he forms view. Any and all dat a in t he cooling
wat er ut ilit y area may be modified as required.
Areas Requiring Cooling Wat er: Each area t hat requires cooling
wat er is ident ified by a unique Ar Rg number t hat is made up of
syst emassigned numeric values for Area I D and Report Group.
An ArRg value of 201 indicat es Area I D = 2 in Report Group 1.
The user- assigned area descript ion, which may not be unique in
9 Aspen Ut i l i t y Modul es 507
a given proj ect , is print ed in report s along wit h it s unique ArRg
value.
Plant Bulk Pipe I t em Descript ions: The naming convent ion
above is combined wit h t he Area Code and is t ime st amped
when loaded int o t he proj ect . For example, MainSeg, ArRg
201_T7883 is t he it em descript ion for main line supply and
ret urn line segment t hat serves area 2 in report group 1, t ime
st amped T7883.
Dist ribut ion Piping Line Types: The dist ribut ion net work in t his
cooling wat er model consist s of t he following named t ypes of
lines:
Main line segment : a port ion piping along t he main line
o MS
o MainSeg
o MainChk for a main segment t hat cont ains a
check valve
Branch segment : a short run of pipe, from t he main line
t o a specific proj ect area
o B
o Branch
o BrChk for a branch t hat cont ains a check valve
Area header: a line of pipe, valves and fit t ings t hat
dist ribut es cooling wat er along t he long dimension of t he
base of a proj ect area
o AH
o Area Header
o ArHdrChk for an area header t hat cont ains a
check valve
Risers vert ical runs of pipe t o bring cooling wat er t o each
level in a 3d st ruct ure
o R
o Risers
o RiseChk for a riser t hat cont ains a check valve
Lat erals horizont al runs of pipe t hat dist ribut e cooling
wat er t o each floor in a 3D st ruct ure
o L
o Lat erals
o Lat Chk for a lat eral t hat cont ains a check valve
508 9 Aspen Ut i l i t y Modul es
Vent s and drains high- point vent s, low- point drains on
supply and ret urn lines, short runs of small bore pipe
o VD
o Vent Drain
Lines wit h check valves are of minimal lengt h t o sat isfy t he plant
bulk PI PE mode and are separat e line it ems as only one check
valve is assigned t o a supply- ret urn line pair.
Figures 4. 5 and 4. 6 illust rat e t hese line t ypes for 2D ( PAD,
GRADE) and 3D area t ypes ( OPEN, EXOPEN, FLOOR, MODULE)
Fi gur e 4.5 Schemat i c of cool i ng w at er pi pi ng f or a 2D ar ea t y pe ( PAD, GRADE)
9 Aspen Ut i l i t y Modul es 509
Fi gur e 4.6 Schemat i c of cool i ng w at er pi pi ng f or a 3D ar ea t y pe ( OPEN,
EXOPEN, FLOOR, MODULE)
Sequenci ng of Ar eas on t he Mai n Li ne
Upon ident ifying which areas t hat require cooling wat er and t heir
assigned circuit , t he cooling wat er model arranges t he areas in
decreasing cooling wat er usage. The largest consuming area is
placed at t he front of t he line and t he smallest consumer is
placed at t he end. I n t his way, min line segment s will be larger
in diamet er at t he front of t he line and decrease as each
consumer reduces t he t ot al flow rat e t o t he next area.
Figure 4. 7 illust rat es various line t ypes and sequenced areas.
510 9 Aspen Ut i l i t y Modul es
Fi gur e 4.7 Schemat i c of Li ne Ty pes Ser vi ng Ar eas Requi r i ng Cool i ng Wat er
Cool i ng Wat er Foot pr i nt Model
Upon ident ifying an area as one t hat requires cooling wat er, t he
foot print model develops an area foot print by using ( a) t he t ot al
number of component s in an area, ( b) t he area t ype ( 2D or 3D) ,
( c) t he number of level and ( d) a packing densit y ( number of
component s in a bay) and ( e) area aspect rat io, lengt h: widt h, of
1. 5: 1. 0.
The result of t he foot print model is a set of dimensions for each
area requiring cooling wat er. These dimensions are used t o
develop a default value of t he spacing bet ween t he st art of one
area along t he main line and t he next area. The default spacing
dist ances are report ed in t he St ep 2 of t he CI RCUI TS worksheet
and can be over- ridden by t he user.
Pi pe, Val ves and Fi t t i ngs Count
Each line t ype is provided wit h a piping iso model t hat consist s of
set of pipe, valves and fit t ings. Pipe and fit t ing diamet er is
det ermined by volumet ric flow rat e and limit ing line velocit y
( suct ion lines being different from dist ribut ion lines) . Line lengt h
is det ermined by ( a) minimum lengt h of pipe required t o each
t ype of fit t ing and ( b) t he long area dimension, which is
9 Aspen Ut i l i t y Modul es 511
developed from a cooling- wat er foot print model for each
proj ect area and area t ype. Fit t ings are assigned t o each line
t ype from a list t hat includes elbows ( EL) , t ees ( TE) , reducers
( RE) , flanges ( FL) , blind flanges ( BL) , gat e valves ( GA) , check
valves ( CH) .
Each line t ype is based on five configurat ion component s. The
t ot al line lengt h is det ermined by as t he sum of t he linear run
dist ance plus pipe lengt hs of pipe t o sat isfy t he make- up of t he
configurat ion component s. The make- up of each configurat ion
component is based on line t ype and consist s of quant it ies of t he
following:
Main run component : pipe, of lengt h det ermined by ( a)
t he foot print model, or ( b) user preference value
Fixed component : FL, GA, CH fit t ings, pipe lengt h based
on diamet er of run
Head component : EL, FL fit t ings, pipe lengt h based on
diamet er of run, t o provide direct ional change
Branch point component : TE, RE, FL, BL fit t ings, for
connect ion t o next line t ype
Vent and drain st at ion component : TE, FL GA fit t ings,
pipe; frequency of placement is based on linear run
dist ance
Expansion loop component : EL fit t ings, pipe lengt h
based on diamet er of run, frequency of placement is based
on linear run dist ance
Expansion loops and vent and drain st at ions are placed along t he
run based on line lengt h
The configurat ion of each line t ype serving each area is defined
as a proj ect component locat ed in t he cooling wat er area creat ed
by t he cooling wat er model. Once loaded in t he proj ect , any line
configurat ion can be reviewed and modified in t he usual manner
by opening t hat proj ect component in it s form.
Li ne Si zi ng and Pr essur e Dr op Cal cul at i ons
The Cooling Wat er Model has a Preferences worksheet where, in
t he Piping sect ion, limit ing sizes of each line t ype are defined.
Once areas are assigned t o a circuit , t he flows t hrough t he circuit
are known. Areas are ordered in sequence according t o t heir
flow requirement s, wit h t he largest consumer at t he head of t he
line. The comput at ions are int eract ive and a new design will be
comput ed unnot iced each t ime a design value is revised. I t is
512 9 Aspen Ut i l i t y Modul es
wise t o check early design result s t hat are displayed in t he
Capt ure worksheet when revising design specificat ions.
Line size and pressure drop comput at ions t ake place in t his
general manner:
St art ing point is limit ing velocit y, as defined in t he I carus
Reference Guide
Flow rat e combined wit h limit ing velocit y result s in
required flow area
Maximum line size det ermines number of parallel lines
Built - in iso for each line t ype defines valve and fit t ing
count
Line lengt h is derived from spacing bet ween areas from
circuit ry input , minimum spacing bet ween areas and
minimum lengt hs from line
Tot al run lengt h is a combinat ion of line lengt h and
number of parallel runs
Pipe frict ion is based on Fanning t ype equat ion
Line- size based fit t ing resist ances are used t o det ermine
fit t ing frict ion losses
A single average value for t he pressure drop across cooling
wat er usage component s in any area is defined in t he
Preference worksheet
Pressure at j unct ions, where flows meet , is common t o
j unct ion st reams
Overall circuit pressure drop comes from a st epwise
calculat ion across all j unct ions
An addit ion head loss due t o cooling t ower elevat ion
complet es t he pressure drop det erminat ion
I t is possible t hat t he limit ing line size for branch and area
headers may be t oo small for some circuit s wit h large flows.
This would result in a clust er of t wo or more parallel lines. To
alleviat e t his condit ion, consider increasing t he limit ing line size.
Pr oj ect s w i t h a Pr i or Cool i ng Wat er Ut i l i t y Model Ar ea
The cooling wat er model will allow a single cooling wat er ut ilit y
area of it s making in a proj ect . I f a proj ect cont ains a prior area,
t he model will det ect it s presence and defer act ion unt il t he user
decides t o load a new cooling wat er model design. Choosing t o
load will delet e t he prior area and t he new one will be loaded. I s
9 Aspen Ut i l i t y Modul es 513
t he choice is not t o load, t he model worksheet s are closed wit h a
ret urn t o t he normal view.
Cool i ng Tow er s: Ter mi nol ogy and t he Def i ni ng St r eam
Temper at ur es
Fi gur e over vi ew _4. 8 show s a cool i ng t ow er w i t h ai r and cool i ng w at er
st r eams and t hei r t emper at ur es.
Terms used in t he cooling t ower indust ry, illust rat ed in Figure
4. 8, are:
Cooling t ower: a device used t o cool wat er by t he
count ercurrent act ion of ambient air against a downward
flowing st ream of wat er t o be cooled. The cooling process
involves t he cooling of ent ering wat er by evaporat ive
cooling of wat er and sensible heat t o a much lesser degree
Cooling wat er supply st ream: cooling wat er supplied t o
heat exchangers for purpose of cooling process st reams
Cooling wat er ret urn st ream: cooling wat er st reams
leaving heat exchangers, combined for ret urn t o a cooling
t ower
Range: cooling wat er ret urn t emperat ure, Tr cooling
wat er supply t emperat ure, Ts, direct ly relat ed t o t he heat
dut y
Approach Gradient : t he difference bet ween t he wet bulb
air t emperat ure and cooling wat er leaving t he cooling
t ower. Theoret ically, t he cooling wat er t emperat ure can
not drop below t he air wet bulb t emperat ure. For a given
cooling wat er flow rat e, as t he approach gradient
decreases, t he cost of a cooling t ower will increase.
514 9 Aspen Ut i l i t y Modul es
Not es t o Anal y zer Ut i l i t y Model ( AUM)
User s:
Cooling Wat er ut ilit y resources t hat must account ed in t he
Analyzer Ut ilit y Model ( AUM) should be named eit her:
Cooling Wat er or "Cooling Wat er xx"
where:
x x can be t wo digit s ranging from 01 t o 99,
for example, Cool i ng Wat er 01
User creat ed ut ilit y resources t hat do not adhere t o t his format
( for example, CW, Sea Wat er, Cooling Wat er o3) will not be
ident ified as cooling wat er st reams and will be excluded from
AUM' s cooling wat er analysis.
Cooling wat er st reams t hat are not associat ed wit h any
equipment , will be assigned t o t he Area wit h t he maximum
cooling wat er flow rat e. For areas assigned t o t wo or more
circuit s, t he collect ed unassigned cooling wat er flow rat e will be
assigned t o t he first area in t he circuit handling t he largest
circuit flow rat e.
Cooling wat er can eit her be bought or be made. I f it is t o be
made, t he dew point of ambient air added t o t he lower model
limit for t he approach gradient will det ermine t he lowest possible
deliverable t emperat ure. To ensure t hat your specified cooling
wat er ut ilit y resource st reams can be made, please review t he
limit s for t he t wo cooling wat er models:
CTWCOOLI NG
CTWPACKAGED
AUM_Ai r
Ut i l i t y Desi gn and Scope Gener at or
f or I nst r ument and Pl ant Ai r
Over vi ew
The Air Ut ilit y Module aut omat ically and int eract ively:
9 Aspen Ut i l i t y Modul es 515
select s, designs, and sizes air plant proj ect component s t hat
conform t o your:
o Proj ect scope design basis
o I nt eract ive ent ries for air ut ilit y design and
configurat ion preferences
Augment s t he scope of your proj ect wit h a list of designed air
ut ilit y proj ect component s in a unique air ut ilit y area on t he
click of t he Load but t on
I nt eract ive session enables a review of result s prior t o LOAD
creat es
o St at us messages, suggest ions t o alleviat e design
clashes
o I nt eract ive report of equipment and dist ribut ion
piping design result s
Wit h t he Air Ut ilit y Module, you can review, revise, add ot her
proj ect component s and/ or Run t he augment ed proj ect t o obt ain
a new proj ect evaluat ion.
The Air ut ilit y model can be
applied t o proj ect s t hat have been creat ed using
o Aspen Aspen Process Economic Analyzer, Aspen
Decision Analyzer
o Aspen Capit al Cost Est imat or
wit hin Aspen Aspen Process Economic Analyzer or Aspen
Capit al Cost Est imat or
Pr oj ect ar eas and t hei r pr oj ect component s
Aspen Process Economic Analyzer/ Analyzer proj ect s:
o Each group of proj ect component s is cont ained in a
unique Report Group
o A report group is a proj ect area
Aspen Capit al Cost Est imat or proj ect s: You can creat e
o A proj ect area
o A report group t o coordinat e a group of proj ect areas
o The AUM Air ut ilit y module works wit h each proj ect
area and it s air requirement s
Benef i t s:
You get early design met rics for decision making
516 9 Aspen Ut i l i t y Modul es
Decide what s best , t hen t rigger t he LOAD operat ion
Wit h LOAD, a new Air ut ilit y area will be insert ed int o your
proj ect wit h it s designed list of air syst em proj ect component s
Before LOAD, air syst em proj ect component s are int eract ively
o Select ed based on your select ion preferences
o Designed in accordance wit h your proj ect basis and
air design preferences
o Sized
o Report ed
I n a small fract ion of t he t ime and effort it t akes t o do t his
work in t he t radit ional manner
Change t he proj ect scope? Re- run t he ut ilit y module!
How AUM_Ai r Wor k s
Gener al AUM_Ai r Wor k f l ow
1 Press U but t on t o init iat e.
2 Select Ai r Ut i l i t y.
AUM_Air opens in MS Excel
3 Move t he supplied Cont r ol Cent er t oolbar t o t he t op and
click it .
4 Check St at us.
5 Review t he Guide, page 524.
6 Select and ent er Preferences.
9 Aspen Ut i l i t y Modul es 517
7 Check messages, review result s in Report .
8 Revise Configurat ion part s 1 and 2.
9 Check messages, review result s in Report .
10 Click t he Load but t on t o close AUM_Air and load t he design
result s int o your proj ect .
11 Review Area and component s.
12 Run t he proj ect , review result s.
Usi ng AUM_Ai r
Accessi ng AUM_Ai r
To access AUM_Ai r :
1 St art ing wit h an open proj ect t hat has been evaluat ed, click
Run, t hen click Ut i l i t y Model . Or, click t he U but t on t o
access ut ilit y models.
The Ut i l i t y Model dialog box appears:
2 Click Ai r I nst r ument , Pl ant .
3 Click OK.
Three act ions now occur
1 The model first ident ifies if a prior Ai r
I nst r ument , Pl ant model area is present in t he proj ect .
I f present , you can choose t o Del et e t he prior area and
cont inue wit h t he model or ret urn t o t he proj ect . I f you
click Del et e, t he ut ilit y model will proceed wit h t he design
and delay delet ion unt il it is t ime t o load t he new result s.
518 9 Aspen Ut i l i t y Modul es
2 I f no prior Ai r I nst r ument , Pl ant ut ilit y area is
det ect ed, t he Wel come screen is displayed and remains
present during a t ime when:
a Proj ect requirement s are aut omat ically passed t o t he
model
b The model prepares an init ial design
c The model t hen displays t he Cont r ol Cent er
worksheet , which links t o all ot her worksheet s and
provides an indicat ion of success ( green signal) or
failure ( red signal) t o creat e an init ial design based on
default design paramet ers.
3 A Load | Cancel | Mi ni mi ze dialog box is provided.
4 To cont inue, click t he mi ni mi ze but t on at t he t op. This
parks t he but t on box for access during t he design phase.
Cancel ends t he Ai r I nst r ument , Pl ant model session and
ret urns normal proj ect funct ions wit h no change t o t he
proj ect .
9 Aspen Ut i l i t y Modul es 519
Not e: A Cont r ol Cent er but t on bar is provided t o
access t he Cont r ol Cent er worksheet from any worksheet .
Nine worksheet s are present ed in a MS Excel framework:
Welcome
Cont rol Cent er
Guide
St at us
Preferences
Config 1
Config 2
EquipSt at s
PipeSt at s
The I ni t i al Desi gn
On init iat ion, t he Ai r I nst r ument , Pl ant model report s t he
st at us of t he design on t he Cont r ol Cent er worksheet under
St at us, and if t here are any, ident ifies clashes on t he St at us
worksheet and, furt her, on t he Pr ef er ences worksheet .
A St at us Report message: Successf ul . A Load can pr oceed
indicat es all is well bet ween proj ect requirement s, design
paramet ers, and design met hodology. At t his point , it is wise t o
review early design met rics by accessing t he Equi pSt at s and
Pi peSt at s worksheet s.
I f capt ured result s are accept able, a click of t he parked Load
but t on:
carries t he design result s int o t he proj ect
closes t he worksheet s
ret urns t o t he proj ect for evaluat ion of t he augment ed proj ect
Should t he design basis produce a clash wit h proj ect
requirement s, error messages and flags are displayed in a t op-
down succession of worksheet s. The first indicat ion is given
under St at us Report on t he Cont r ol Cent er worksheet . The
St at us worksheet is t he cent ral report ing agency, where checks
are made and links are provided t o source locat ions in t he
Equi pSt at s and Pi peSt at s worksheet s.
520 9 Aspen Ut i l i t y Modul es
To l oad t he Ai r I nst r ument , Pl ant dat a i nt o y our I car us
pr oj ect :
When you are sat isfied wit h t he model and t he St at us
worksheet shows t hat t here are no errors, you can load t he Ai r
I nst r ument , Pl ant model int o t he proj ect .
1 Click t he Max i mi ze but t on on t he parked Load | Cancel |
Mi ni mi ze dialog box.
2 Click Load.
The Aspen I carus Loader appears, showing t he progress of
loading t he XML dat a int o I carus.
9 Aspen Ut i l i t y Modul es 521
When t he Ai r I nst r ument , Pl ant dat a has been loaded int o
Aspen I carus, t he following confirmat ion message appears:
3 Click OK.
The Ai r I nst r ument , Pl ant dat a is now included in your
proj ect .
Modi f y i ng Ai r I nst r ument , Pl ant Dat a
When you have loaded Ai r I nst r ument , Pl ant dat a in your
proj ect , you modify t hat dat a using t he AUM_Air module.
To Modi f y Ai r I nst r ument , Pl ant Dat a:
1 On t he main menu, click Run, t hen click Ut i l i t y Model . Or,
click t he U but t on t o access ut ilit y models.
The Ut i l i t y Model dialog box appears. Not e t hat t he St at us
column says Loaded.
2 Click Ai r I nst r ument , Pl ant .
3 Click OK.
The following warning message appears:
522 9 Aspen Ut i l i t y Modul es
Not e: Clicking Yes does not act ually delet e t he Ai r
I nst r ument , Pl ant dat a in your proj ect . You can click Yes,
modify t he Ai r I nst r ument , Pl ant dat a, t hen choose not t o
replace t he previous Ai r I nst r ument , Pl ant dat a wit h t he
modified dat a by clicking Cancel on t he Load | Cancel |
Mi ni mi ze dialog box.
4 Click Yes.
5 Modify t he dat a t o your sat isfact ion.
I f you want t o replace t he loaded dat a wit h your modified dat a,
follow t he st eps below.
1 Click t he Max i mi ze but t on on t he parked Load | Cancel |
Mi ni mi ze dialog box.
2 Click Load.
The Aspen I carus Loader appears, showing t he progress of
loading t he XML dat a int o I carus.
9 Aspen Ut i l i t y Modul es 523
When t he Ai r I nst r ument , Pl ant dat a has been loaded int o
Aspen I carus, t he following confirmat ion message appears:
3 Click OK.
The Ai r I nst r ument , Pl ant dat a is now included in your
proj ect .
I f you want t o keep loaded Ai r I nst r ument , Pl ant dat a and
not replace it wit h your modified dat a, follow t he st eps below.
1 Click t he Max i mi ze but t on on t he parked Load | Cancel |
Mi ni mi ze dialog box.
2 Click Cancel .
The following warning message appears:
3 Click Yes t o cancel t he loading process.
Your original loaded Ai r I nst r ument , Pl ant dat a is ret ained.
524 9 Aspen Ut i l i t y Modul es
Gui de f or t he Ai r Ut i l i t y Model
( AUM)
SPECS Or gani zat i on Char t
About t hi s SPECS Book
9 Aspen Ut i l i t y Modul es 525
526 9 Aspen Ut i l i t y Modul es
About an Ai r Pl ant Uni t
About Di st r i but i on Pi pi ng f or an APU
Met hods
I n t he concept ual design phase, lacking a plot plan, t his met hod
is used t o develop air dist ribut ion piping.
Some runs may be long, some short .
Component s in t he augment ed proj ect scope definit ion may
be modified, delet ed, new ones added.
The following is a brief descript ion of t he met hods used.
Areas assigned t o an APU are collect ed in t he sequence of t he
proj ect and are assembled in a column- row array
Array dimensions are det ermined from area dimensions
Row and column dimensions are figured from t ot al area,
number of areas and an init ial aspect rat io of 3: 2
Ai r Di st r i but i on
Piping is developed for I nst rument Air as well as Plant Air.
Piping for each service is developed in t he same way, except
for volumet ric flow and line size
Di st r i but i on Pi pi ng
The APU feeds air t o t he array t hrough a Main Feeder ( MF)
The Main Feeder lengt h is defined in Preferences
9 Aspen Ut i l i t y Modul es 527
Two Main Manifolds ( MM) are used on ext ra- wide arrays, els
one or none for an array one column wide
Each MM feeds a Main Line ( ML)
Main lines feed Branch Lines ( BR)
A t ee of t he Branch line supplies air t o an Area Feeder ( AF)
Area Feeders connect t o Area Headers ( AH)
Area headers, for 2- D area t ypes such as Grade, Pad, et c
supply air t o t he I - P t ransducers, cont rol valves
o P&I D informat ion from t he original proj ect provide
t he requirement s for I - P and cont rol valve
component s
o Ut ilit y st at ion requirement s are developed for each
area based on ant icipat ed air t ool usage and area
size
A plant air connect ion is made off t he Area
Header Plant for each ut ilit y st at ion
Area headers, for 3- D area t ypes such as open st eel
st ruct ures, et c supply air t o Risers, t hen Lat erals which t hen
connect t o I - P t ransducers and cont rol valves.
o Ut ilit y st at ion requirement s are developed for each
3- D t ype area based on ant icipat ed air t ool usage
and area size
Schemat i c
The following schemat ic was prepared t o illust rat e a large proj ect
of 78 areas:
528 9 Aspen Ut i l i t y Modul es
Conf i gur at i on of Ai r Ut i l i t y
Pr oj ect Component s
Proj ect Component s
An Air Plant Unit - APU
Schemat ic of an APU
Mult iple APUs
Compressor Redundancy
Pr oj ect Component s
The I nst rument and Plant Air Ut ilit y Model creat es a set of
proj ect component s in accordance wit h t he needs of your:
Proj ect Scope definit ion
Design and select ion preferences for I nst rument and Plant Air
9 Aspen Ut i l i t y Modul es 529
Ty pi cal component s
Air Compressors
I nt erst age and Aft er- coolers
Air Filt ers
Air Receivers
Air Dryers
Air dist ribut ion piping ( inst rument , plant air)
Ut ilit y St at ions ( air, wat er, st eam, condensat e drain services)
Associat ed inst allat ion bulks would be developed during
proj ect run
Component s ar e cont ai ned i n a uni quel y def i ned
Ar ea
Area Tit le cont ains a unique t ime and dat e t o different iat e one
run from anot her
Area can be modified or delet ed in t he usual way using Aspen
Capit al Cost Est imat or, Aspen Aspen Process Economic
Analyzer/ Analyzer
An Ai r Pl ant Uni t - APU
Air int ake screens
Air int ake duct work
Air compressors
o One main compressor at 100% capacit y or t wo at
50% capacit y each
o Opt ional st andby spare compressor
o Opt ional st art - up compressor
I nt erst age and aft er- st age coolers
o Opt ional TEMA wat er cooled or fin- fan air cooled
exchangers
Air receivers
o Opt ional individual receivers for inst rument and plant
air or combined receiver
o Opt ional main receiver or t wo at 50% capacit y each
o Opt ional st and- by receiver
Air filt ers pre- filt er and post - filt er, one or more of each
Air dryers - dual t ower t ype ( one working, one regenerat ing)
530 9 Aspen Ut i l i t y Modul es
o One main at 100% capacit y or t wo at 50% capacit y
each
o Opt ional st andby spare air dryer
o Opt ional dryer for Plant Air
Ut ilit y piping for t urbine st eam/ condensat e, cooling
wat er/ ret urn
Dist ribut ion piping
o I nst rument and plant air
o Ut ilit y st at ions
o Cooling wat er, st eam/ condensat e headers
o I nt erconnect s bet ween t wo or more air plant unit s
Schemat i c of an Ai r Pl ant Uni t
9 Aspen Ut i l i t y Modul es 531
Gener al Lay out
Mul t i pl e Ai r Pl ant Uni t s f or Mul t i pl e Ar eas
One or up t o four Air Plant Unit s t o serve area air requirement s.
Two dist ribut ion net works for each APU:
inst rument air
plant air
532 9 Aspen Ut i l i t y Modul es
Compr essor Redundancy : Mul t i pl e, St and-
by , St ar t - up
Desi gn Consi der at i ons
Unit s of Measure
Designed Component s
Volumet ric Air Flow Rat e
Equipment Select ion and Design
o Compressor Model Select ion
o I nt erst age and Aft er Coolers; choice of
Air Coolers ( for rack mount ing)
Shell & Tube Heat Exchangers
o Air Receivers
o Air Filt ers
o Air Dryers
Uni t s of Measur e
Values are report ed in t he Unit of Measure set of t he users
proj ect , in t he:
Ut ilit y Module int eract ive worksheet s and report s
9 Aspen Ut i l i t y Modul es 533
Augment ed users proj ect file
Ai r Ut i l i t y Ar ea
Designat ed as AUM_Air_ddmmyy_t t t t ( dat e and t ime
st amped)
Cont ains Air Ut ilit y syst em proj ect component s
Ai r Ut i l i t y Pr oj ect Component s
Each it em is select ed and sized:
Area headers for cooling wat er/ ret urn, st eam/ condensat e,
inst rument and plant air
Air int ake screens
Air int ake duct work
Compressors
I nt erst age coolers
Ut ilit y piping for t urbine st eam/ condensat e, cooling
wat er/ ret urn
Plant and I nst rument Air Receivers
Air Pre- filt ers, Aft er- filt ers
Air Dryers
Dist ribut ion Pipe, Valves, Fit t ings
o Dist ribut ion circuit s: up t o four circuit s ( one t o four
air plant unit s)
o Dist ribut ion piping, for 2D, 3D area t ypes
o Ut ilit y st at ions ( t ot al number of st at ions)
534 9 Aspen Ut i l i t y Modul es
I nst r ument Ai r ( I A) Requi r ement s: Ai r Fl ow
Rat e
Pl ant Ai r ( PA) Requi r ement s: Ai r Fl ow Rat e
9 Aspen Ut i l i t y Modul es 535
Compr essor Model Sel ect i on Met hod
Si zes compr essor based on
Tot al proj ect air flow
Number of desired air plant unit s
Proj ect areas assigned t o each air plant unit
Air plant unit redundancy ( working spares, st and- by spares)
Specs for st art - up compressor
Model t y pe i s based on compr essor ai r f l ow r at e
Low flow rat es reciprocat ing
High flow rat es cent rifugal
Flow rat es less t han model minimum - reciprocat ing
Reci pr ocat i ng Compr essor f or Low Capaci t y
Range
536 9 Aspen Ut i l i t y Modul es
Gasol i ne Mot or - Dr i v en Reci pr ocat i ng Compr essor
f or Low Capaci t y Range, St and- by Spar e
Cent r i f ugal Compr essor f or Hi gh Capaci t y Range
9 Aspen Ut i l i t y Modul es 537
I nt er - and Af t er - compr essi on st age Cool er s
Ai r Fi l t er s
538 9 Aspen Ut i l i t y Modul es
Ai r Recei v er s
Ai r Dr y er s
I nt er act i ve Specs
Design Basis
o Equipment Redundancy
o Equipment Configurat ions
o Select ion Specs
o Design Preferences
o Air Dist ribut ion
Areas and Air Plant Unit s
Layout
Air Dist ribut ion Configurat ion
9 Aspen Ut i l i t y Modul es 539
o Assignment of APUs t o Areas
User Pr ef er ences
User ent ers specs int eract ively in MS Excel SPECS workbook
Pr ef er ences w or k sheet design and equipment
configurat ion basis
o Organized by cat egory
o Color coded
o Eit her/ or select ions are provided wit h a base
( default ) value
o Numeric select ions are provided wit h a base ( default )
value
o Help messages assist select ions
o Error messages are issued for out - of- limit or design
clash condit ions
CONFI G w or k sheet s: basis for dist ribut ion air piping t o
areas
o Part 1: Assignment of plant air t o areas devoid of
equipment
o Part 2: Assignment of an APU t o an area
Equi pment Redundancy
Main it em at 100% capacit y
Main it em split int o t wo, each at 50% capacit y
St and- by spare
o Opt ional
o Same size as main it em or main it em at 50%
capacit y
o Power opt ion for st and- by compressors
Elect ric mot or drive
Large compressors: st eam t urbine drive
Small compressors: gasoline engine drive
St art - up compressors only
o Opt ional
o Size based on user % of t ot al capacit y of main it em
540 9 Aspen Ut i l i t y Modul es
Equi pment Conf i gur at i ons
Equipment configurat ion choices:
Combi ned ai r t r ai n
I ndi v i dual I nst r ument ai r t r ai n
Wet or dr y pl ant ai r t r ai n
Basi s f or Desi gn: Pr ef er ences - 1
Wit h t he except ion of it em 1 ( Conversion of Quot ed cost it ems
. ) where no default value is provided, every ot her user
preference is supplied wit h a default value and minimum and
maximum limit values where appropriat e. I t em 1 requires user
ent ry for an exchange rat e which is used in an air ut ilit y int ernal
cost model t o evaluat e cost s of air int ake screen/ filt ers.
1 Conversion of "Quot ed cost " it ems t o Proj ect Currency Unit s
( PCU)
o Exchange rat e, Proj ect Currency Unit s per USD:
Not e: This ent ry is required.
2 Ambient Air Condit ions ( one set for all APUs)
9 Aspen Ut i l i t y Modul es 541
o Dry bulb t emperat ure
o Wet bulb t emperat ure
o At mospheric pressure
3 Air Requirement s - Capacit y for I nst rument and Plant air ( one
set for all APUs)
o Excess capacit y, %
I nst rument air
Plant air
o Air syst em leakage, %
o I nst all ut ilit y st at ions?
o Number of ut ilit y st at ions, % adj ust ment
4 Air int ake screens/ filt ers ( uses an AUM_Air cost model)
o Air t o media rat io
o Adj ust ment s t o model est imat e
Cost
Hour t o inst all
Weight
5 Compressors ( one set of specs for all APUs) Main compressor:
o Main compressor
One at 100% capacit y or t wo each at 50%
capacit y
Limit ing flow rat e for a single main
compressor, % of model maximum flow
o St and- by spare compressor
I nst all?
Driver t ype ( elect rical or ot her: t urbine, gas
mot or)
o St art - up compressor
I nst all?
Minimum flow rat e t o qualify for inst allat ion
Running t ime
o I nt erst age Coolers
Type:
Wat er cooled ( small: Pre- engineered
t ype or large: TEMA BEU)
Air cooled ( AI R COOLER)
Cooling wat er inlet and rise t emperat ure
542 9 Aspen Ut i l i t y Modul es
Air t emperat ure rise for fin- fan air coolers
Not es:
I f low capacit y t ype is select ed, may generat e mult iple low
capacit y compressors
High capacit y compressors may require proj ect mid- and/ or high
volt age power dist ribut ion levels.
o Ut ilit y services for compressors
St eam lines: run dist ance from boiler house t o
t urbines
Cooling wat er lines: run dist ance from cooling
wat er plant
6 Air Receivers
o Common or separat e receivers for inst rument air and
plant air?
o One main receiver at 100% capacit y or t wo, each at
50% capacit y
o I nst all a st and- by spare?
o Horizont al or vert ical vessels?
o Maximum diamet er
o Maximum t angent - t o- t angent lengt h
o I nst rument air supply t ime during emergency shut -
down
o Plant air supply t ime during emergency shut - down
7 Air Dryers ( Dual Bedone working, one regenerat ing)
o Common air dryer for inst rument and plant air?
o I s plant air t o be dried?
o One main dryer at 100% capacit y or t wo, each at
50% capacit y
o Air purge rat e
8 Air Filt ers
o I nst rument air
Number of pre- filt ers
Number of post - filt ers
o Plant air
Number of pre- filt ers
Number of post - filt ers
9 Dist ribut ion piping
o Minimum line size for air piping
9 Aspen Ut i l i t y Modul es 543
o Dist ance from APU t o process area
o Typical t ie- in run lengt h from one APU t o anot her
Conf i gur at i on Lay out Met hod and
Di st r i but i on
Basi s f or Ai r Ut i l i t y Model Pi pi ng
o Layout and primary dist ribut ion piping is based on
t he specs for all areas assigned t o an APU
o Area feeder and header, risers, lat erals are based on
area specs
Ar ea l ay out i n l i eu of a pr oj ect pl ot pl an
o Proj ect areas are arranged in proj ect sequence
o Each area is given an I D code based on it s report
group and area number
Example:
Report group 2 Solvent Recovery
Area 4 descript ion: Dist illat ion
I s given an I D code of 100 x 2 + 4 = 204
I D code 204 is charact erized by it s report
group name and area descript ion
o Areas are placed in a rect angular array according t o
t he t ot al number of areas wit h an init ial aspect rat io
of 2: 3 ( fewer columns t han rows)
o Column- row arrangement is modified t o obt ain a
row- column balance
o A branch line is run across each row wit h area feeder
t ake- offs t o each area in a row
o Area headers ( and risers and lat erals for 3D area
t ypes) connect t o individual proj ect component s in
t hat area
o Branches are fed using a Main Line
o Main Lines are fed by Main Manifolds for wide arrays
o Main Manifolds are fed by a Main Feeder from t he Air
Plant Unit
544 9 Aspen Ut i l i t y Modul es
APU Conf i gur at i on:
o Choose default ( one APU for all) or assign each
Report Group t o one of four APUs
Ex ampl e l ay out gr oup of ar eas ser ved by
APU A
Ci r cui t Pr ef er ences: Conf i gur at i on of APUs
Worksheet provides a list of Proj ect Areas and air
consumpt ion
Configurat ion in t wo part s:
o Part 1: enables areas wit h no I nst rument air
requirement s t o be provided wit h plant air, else no
air is provided
o Part 2: enables each area t o be assigned t o an APU
I nit ial configurat ion: all areas are assigned t o APU A
o Design result s are present ed for t he init ial
configurat ion
Revised configurat ion: use of up t o four ( 4) APUs
o Design result s are present ed for t he revised
configurat ion
9 Aspen Ut i l i t y Modul es 545
Sampl e Lay out s: One APU
Sampl e Lay out s: Mul t i pl e APUs
Desi gn Met hods
Sizing Dist ribut ion Piping
Schemat ic of Dist ribut ion Piping
546 9 Aspen Ut i l i t y Modul es
Basi s f or Si zi ng Ai r Di st r i but i on Pi pi ng
Configurat ion ( I A = inst rument air; PA = plant air)
o Assignment of an APU t o Proj ect Areas
o I nit ial configurat ion: all are areas assigned t o one
APU
o APU Air flow for I A and PA is det ermined from sum of
area usage requirement s
Sizing
o Air Module uses a built - in layout model t o est imat e
air dist ribut ion piping line lengt hs
o Each line t ype is assigned an I so wit h valve and
fit t ing count s, expansion loops for long runs
o Areas provides air flow requirement s for each line
o Lines are sized based on air consumpt ion and a
pressure drop of 1 PSI per 100 ft [ 22. 6 KPAG/ 100 M]
or less wit h a minimum line size as defined in
Preferences
o Design pressure: 150 psig [ 1350 KPAG]
Ai r Di st r i but i on Pi pi ng t o Pr oj ect Ar eas
9 Aspen Ut i l i t y Modul es 547
Di st r i but i on f or a 3D- Ty pe Ar ea
Sampl e AUM_Ai r Wor k sheet s
Displayed below are sample AUM_Air worksheet s. Not e t he
following det ails about AUM_air and t hese sample worksheet s:
sheet s are non- funct ional
all worksheet s visible t o t he user have t he version number
print ed at t he bot t om of t he sheet
t he proj ect illust rat ed is Aspen Process Economic Analyzer
ETOH Sampl e Pr oj ect
except for currency and exchange rat e, sheet s are in t he
user' s unit s of measure defined in t he user' s proj ect specs
o currency is referred t o as PCU - proj ect currency unit
o you must ent er an exchange rat e when opening a
proj ect for t he first t ime. The exchange rat e value
will be "remembered" on opening t he proj ect
t hereaft er
o Cont r ol Cent er , St at us and Pr ef er ences sheet will
always show an error because you must ent er an
exchange rat e for t he currency of t he proj ect
( hyperlinks lead t he you from Cont rolCent er t o
St at us t o Preferences t o t he it em t o be revised)
o on ent ering a proper value, t he error message is not
displayed
548 9 Aspen Ut i l i t y Modul es
Li st of AUM_Ai r Wor k sheet s
Welcome
Cont rolCent er
Guide
St at us
Preferences
Config_1
Config_2
EquipSt at s
PipeSt at s
Wel come Wor k sheet
9 Aspen Ut i l i t y Modul es 549
Cont r ol Cent er Wor k sheet
Gui de Wor k sheet
550 9 Aspen Ut i l i t y Modul es
9 Aspen Ut i l i t y Modul es 551
552 9 Aspen Ut i l i t y Modul es
9 Aspen Ut i l i t y Modul es 553
554 9 Aspen Ut i l i t y Modul es
St at us Wor k sheet
9 Aspen Ut i l i t y Modul es 555
556 9 Aspen Ut i l i t y Modul es
Pr ef er ences Wor k sheet
9 Aspen Ut i l i t y Modul es 557
558 9 Aspen Ut i l i t y Modul es
Conf i gur at i on Par t 1: Assi gnment of Pl ant
Ai r t o Ar eas Not Requi r i ng I nst r ument Ai r
Conf i gur at i on Par t 2: Assi gnment of Ar eas
t o an APU
9 Aspen Ut i l i t y Modul es 559
Not e: For clarit y in t his document at ion, t he following screen
shot is shown below t he one above it . On t he act ual Conf i g 2
Worksheet , t hey are side by side.
Repor t Equi pment Component St at s
560 9 Aspen Ut i l i t y Modul es
9 Aspen Ut i l i t y Modul es 561
Repor t Pi pe St at s
562 10 Eval uat i ng t he Pr oj ect
10 Eval uat i ng t he Pr oj ect
Runni ng a Pr oj ect Eval uat i on
Aft er all t he process simulat or dat a has been properly mapped
and defined, you are ready t o run a proj ect evaluat ion. The
proj ect evaluat ion produces capit al cost s report s t hat can t hen
be viewed in Aspen I carus Report er and I carus Edit or. I f any of
t he component s are modified, t he evaluat ion process must be
re- run.
To r un a pr oj ect ev al uat i on:
1 Click on t he t oolbar.
or
On t he Run menu, click Ev al uat e Pr oj ect .
10 Eval uat i ng t he Pr oj ect 563
2 The dialog box shows t he default Capi t al Cost s report file
name, Cap_Rep.ccp. This is t he report reviewed in I carus
Edit or. I f you want t o give t his file a different name, t ype t he
file name in t he Repor t Fi l e field.
3 Click OK.
I f you are using t he default Preferences, Aspen Capit al Cost
Est imat or scans t he proj ect specificat ions for errors and/ or
inconsist encies and any found are list ed in t he Scan Messages
window.
Not e: You can select in Pr ef er ences t o skip t he scan for errors
( see page 51) .
There are four t ypes of messages:
Scan Message Descr i pt i on/ I mpor t ance Lev el
I NFOrmat ional For your informat ion
WARNing Design can be produced, but you are alert ed t o problems
ERROR A design or cost cannot be produced for an it em
FATAL Rare inst ance for ext reme problems
You have t he opt ion t o cont inue or st op t he evaluat ion process
( except in t he case of FATAL errors, which st op t he evaluat ion
process) . You should carefully review t hese and fix any problems
before proceeding.
When t he proj ect evaluat ion is done, Aspen Capit al Cost
Est imat or list s all errors found in t he capit al cost evaluat ion for
your reference.
564 10 Eval uat i ng t he Pr oj ect
I f you are using t he default preferences, Aspen Capit al Cost
Est imat or aut omat ically displays report s in I carus Edit or when
t he evaluat ion is complet e.
Not e: You can select in Pr ef er ences not t o have I carus Edit or
aut omat ically appear aft er t he evaluat ion ( see page 51) .
Revi ew i ng Resul t s i n I car us
Edi t or
I carus Edit or is a fully OLE- compliant , Mult iple Document
I nt erface ( MDI ) t ext edit or program.
Accessi ng
I f you are using t he default preferences, Aspen Capit al Cost
Est imat or aut omat ically displays evaluat ion report s in I carus
Edit or immediat ely aft er you run a proj ect evaluat ion. I f you
have select ed not t o aut omat ically display result s, you will need
t o complet e t he st eps below t o display evaluat ion report s in
I carus Edit or. Even if you are using t he default preferences, you
may want t o use t he following procedure if t he proj ect was
evaluat ed previously and has not changed since.
To di spl ay eval uat i on r epor t s i n I car us Edi t or :
1 Click on t he t oolbar.
or
Click Capital Costs View on the View menu.
10 Eval uat i ng t he Pr oj ect 565
The Sel ect Repor t Ty pe To Vi ew dialog box appears.
2 Select t he Eval uat i on Repor t s check box; t hen click OK.
I carus Edit or opens displaying t he evaluat ion report s.
The right - hand pane cont ains t he report s. The left - hand pane
cont ains a t ree- st ruct ure Cont ent s view t hat let s you j ump t o
different sect ions.
Not e: Click on t he t oolbar t o t urn t he Cont ent s view on and
off ( or click Cont ent s on t he Vi ew menu) .
Pr i nt i ng a Si ngl e Sect i on
The Cont ent s view also let s you print a single sect ion, rat her
t han t he ent ire report .
To pr i nt a si ngl e sect i on:
1 Right - click a sect ion.
566 10 Eval uat i ng t he Pr oj ect
2 Click Pr i nt Bar char t s.
I car us Edi t or Tool bar
Cl i ck t hi s t o
New
open a new document in t he Document View
Open
open an exist ing document
Save
save current document t o disk
Fi l e Pr oper t i es
view select ed propert ies of current
document
Pr i nt
print t he current document
Pr i nt Pr evi ew
print preview t he current document
Page Set up
specify how t he current document will be
print ed
Cut
cut select ed t ext t o windows clipboard
Copy
copy select ed t ext t o windows clipboard
Past e
past e cont ent s of windows clipboard int o
insert ion locat ion
Bold
bold select ed t ext
I t alic
it alicize select ed t ext
Underline
underline select ed t ext
Select Font
specify font for select ed t ext
Find ( CTRL+ F)
find any t ext st ring wit hin t he current
document
Preferences
set and save your preferences
Toggle Cont ent s
t urn OFF/ ON t he Cont ent s View
Cascade
display mult iple document s cascaded
Tile Horizont al
display mult iple document s t iled horizont ally
Tile Vert ical
display mult iple document s t iled vert ically
Help Cont ent s
display on- line help
10 Eval uat i ng t he Pr oj ect 567
Repor t Sect i ons
Ti t l e Page
The Tit le Page includes t he following:
Est imat e Base: financial quart er from which cost basis is
derived and dat e of I carus Evaluat ion Engine ( I EE) .
I EE version number.
Run Dat e: Dat e and t ime t hat proj ect evaluat ion was run.
Currency symbol used in t he report .
Telephone numbers t o call for t echnical support .
Aspen Capit al Cost Est imat orVersion: 12. 1
Est imat e Base: 1st Quart er 2002 ( I EE: 31. 0)
May 25, 2002
Run Dat e: 26JUN02- 16: 57: 49
Aspen Capit al Cost Est imat oris a Product of: * * * * * * *
* * * * * * * * * * *
Aspen Technology/ I carus Office * Throughout t his report
*
600 Jefferson Plaza * t he Symbol "USD" *
5t h Floor * represent s U. S. DOLLARS *
Rockville, MD 20852- 1150 * * * * * * * * * * * * * * *
* * *
U. S. A.
Telephone: 301- 795- 6800
Fax: 301- 795- 6801
I n t he Unit ed Kingdom: I n Japan:
AspenTech Limit ed AspenTech Japan Co. ,
Lt d.
Birkdale House, The Links At las Building
Birchwood 5 I chibancho
568 10 Eval uat i ng t he Pr oj ect
Warringt on WA3 7RB Chiyoda- Ku, Tokyo 102
Unit ed Kingdom Japan
Telephone: + 44- 192- 584- 4400 Telephone: + 81- 3-
3262- 1710
Fax: + 44- 192- 584- 4444 Fax: + 81- 3- 3264-
5425
Web: ht t p: / / www. aspent ech. com
Support : support @aspent ech. com
Cont r act St r uct ur e
The Cont ract St ruct ure sect ion provides names of cont ract ors
and report ing arrangement .
Cont ent s
The Table of Cont ent s list s sect ion names and t he page number
on which each st art s. The number of sect ions may vary
depending on t he number of report groups. I f t he proj ect
cont ains only one, t hen t here will be only a single summary. I f
more t han one, t here will be a separat e summary for each, plus
a summary for t he t ot al proj ect .
Pr oj ect Summar y
The Proj ect Summary provides an overview of proj ect cost s.
10 Eval uat i ng t he Pr oj ect 569
Pr oj ect Dat a Sheet
The Proj ect Dat a Sheet list s it ems wit h separat e columns
showing user- ent ered values and syst em default values.
570 10 Eval uat i ng t he Pr oj ect
Pr oj ect Schedul e
Tot al Manpow er Schedul e
The Tot al Manpower Schedule shows const ruct ion manpower
loading based on t he CPM Const ruct ion Schedule.
Ways t o influence t his schedule include:
Adj ust ing product ivit ies, shift s per day, lengt h of t he
workweek using t he General Rat es specificat ions form and t he
Craft Rat es specificat ions form. These forms are accessed in
Proj ect Basis view under Proj ect Basis\ Basis for Capit al
Cost s\ Const ruct ion Workforce.
I ndexing man- hours eit her at t he Proj ect level ( Proj ect
Basis\ Basis for Capit al Cost s\ I ndexing) or at t he Area level.
The number of MEN PER DAY for each vert ical bar is generat ed by
summing t he labor assigned t o all t he work it ems t hat fall wit hin
t he period represent ed by t hat bar in t he barchart .
Cashf l ow Summar y
The Cash Flow Summary shows t ot al capit al cost spent .
10 Eval uat i ng t he Pr oj ect 571
This barchart schedule assumes t hat t he DESIGN ENGG AND
PROCUREMENT monies are already spent at t he st art of const ruct ion -
t he curve is not t ruly t ied t o t he CPM schedule. During
const ruct ion, capit al is t hen spent for mat erial, direct field labor,
equipment rent al and subcont ract work, Home and Field Office,
St art - up, and so on, as t he cost is incurred. By t he end of
const ruct ion, t he TOTAL,AMOUNT given in t he Proj ect Summary is
indicat ed here.
Operat ing cost s, such as st art - up ut ilit ies, raw mat erials, init ial
cat alyst charges, and so on, are not included.
Pr oj ect Schedul e Dat a Sheet
The Proj ect Schedule Dat a Sheet list s t he fabricat ion and ship
t imes for equipment it ems by class and provides barchart s of t he
following:
General Schedule: Balanced display of Basic and Det ail
Engineering, Procurement and Const ruct ion ( EPC) .
572 10 Eval uat i ng t he Pr oj ect
Engineering Schedule: Det ails for Basic and Det ail
Engineering and Procurement ; summary for Const ruct ion.
Const ruct ion Schedule: Det ails for Const ruct ion- ot hers
summarized.
Cont ract s Schedule: Schedule for cont ract or( s) . When a
single cont ract or is performing all work, t his schedule shows
no new informat ion.
Cont r act Summar y
The Cont ract Summary breaks cost s down by cont ract or.
10 Eval uat i ng t he Pr oj ect 573
Summar i es By Repor t Gr oup
Summaries By Report Group provides t he direct mat erial and
labor cost s and manhours by report group for all areas report ing
t o t hat group.
Ar ea Li st s of Equi pment and Bul k Mat er i al
For each Area, t he Equipment and Bulk Mat erial List is divided
int o t hree sect ions. First t here is t he Component List , followed by
t he Area Bulk Report , and finally t he Area Dat a Sheet . Following
t he last Area of each Report Group, t here are t wo more report s -
t he Report Group Summary and t he Report Group Equipment
Summary.
Appendi x A- Det ai l ed Bul k Mat er i al and Fi el d
Manpow er Li st i ng
Appendix A list s t he design and cost det ails for every
component , whet her syst em- generat ed or user- added. The
result s are report ed in t he sequence t hat t he it ems appear in t he
Area t ree diagram.
Appendi x B- Bul k Mat er i al and Fi el d Manpow er
Summar y - by Repor t Gr oup
Appendix B consist s of one summary of t he mat erial and
manpower man- hours and cost for all direct cost s in t he proj ect .
There is one report per Report Group; if t here is only one Report
Group, t hen t his report is eliminat ed. I t is replaced by t he
proj ect bill of mat erial ( see Appendix C descript ion below) .
574 10 Eval uat i ng t he Pr oj ect
Appendi x C Bul k Mat er i al and Fi el d Manpow er
Summar y - Tot al Pr oj ect
Appendix C is a proj ect bill of mat erial ( BOM) providing a
mat erial and manpower summary for each plant bulk cat egory.
Due t o t he fact t hat t he numbers are large, t his is t he best
source of mat erial cost s and man- hours for calibrat ion.
Appendi x D Di r ect Mat er i al and Manpow er
Summar y by Maj or Account - Tot al Pr oj ect
Appendix D is a proj ect bill of mat erial ( BOM) providing direct
mat erial and manpower summary by maj or account for t he t ot al
proj ect .
Appendi x E Uni t s of Measur e Dat a Sheet
Appendix E list s t he I carus default unit s of measure as well as
any user modificat ions.
Revi ew i ng Resul t s i n Aspen
I car us Repor t er
Accessi ng Aspen I car us Repor t er
To access Aspen I car us Repor t er :
1 Click on t he t oolbar.
or
Click Capi t al Cost s Vi ew on t he Vi ew menu.
The Sel ect Repor t Ty pe To Vi ew dialog box appears.
10 Eval uat i ng t he Pr oj ect 575
2 Keep I nt er act i ve Repor t s select ed; t hen click OK.
Report er import s and loads t he report s from Aspen Capit al Cost
Est imat or.
Aft er t he report s are loaded, t he Aspen I carus Report er window
appears.
576 10 Eval uat i ng t he Pr oj ect
Aspen Icarus Reporter Menu Bar
File Menu
Cl i ck t hi s t o
Import Data Import project reports. See page 602 for instructions.
Run Report Run selected report. See pages 578 (Standard reports), 595 (Excel
reports), and 589 (HTML reports) for instructions.
Open
Workbook
Open the last Excel workbook created. See page 599 for instructions.
Create User
Database
Export SQL database. See page 603 for instructions.
Exit Close Aspen I carus Report er.
10 Eval uat i ng t he Pr oj ect 577
Trend Menu
Cl i ck t hi s t o
Add Trend
Dat a t o
Dat abase
Add t he t rend dat a from t he proj ect report s current ly loaded in Aspen
I carus Report er t o t he t rending dat abase. See page 600 for
inst ruct ions.
Creat e New
Trend in Excel
Export t rending dat abase t o Excel. See page 600 for inst ruct ions.
View Exist ing
Trend Dat a
Open t he t rending dat a workbook in Excel. See Dat a Trending,
pages 599 t hrough 602, for inst ruct ions.
Clear All
Saved Trends
Clear t he t rending dat abase. See page 599 for inst ruct ions.
Whi ch Repor t Mode?
Four report modes are available: St andard report s, HTML
report s, Management report s, and Excel report s. All but
Management report s present Capit al Cost s and Design and Basis
report s. Management report s cont ains snapshot s of proj ect dat a
frequent ly request ed by proj ect management .
St andard, HTML, and Excel report s do not j ust present t he same
dat a in different applicat ions. Because of t he differing capabilit ies
of t he applicat ions, dat a is present ed different ly in each. The
choice of mode may depend upon what you wish t o do wit h t he
dat a at a part icular t ime.
St andar d Repor t s
Wit h St andard report s select ed in t he Report Mode sect ion, t he
Report s sect ion displays a t ree- st ruct ure grouping of st andard
report s.
Repor t Descr i pt i ons
Open t he necessary cat egory and sub- cat egory folders and click
on a report t o display a brief descript ion of t hat report in t he
Descript ion sect ion.
578 10 Eval uat i ng t he Pr oj ect
Not e: See page 577 for descript ions of all St andard report s.
Openi ng a Repor t
Not all of t he report s cont ain each of t he feat ures described in
t his users guide. For example, t he Cont ent s view only appears
on report s wit h mult iple sect ions. I n order t o see all t he feat ures
described, select t he Cont ract or COA Summary report locat ed
in t he following folder:
Capit al Cost Report s\ Direct Cost s\ COA Summaries
To open t he sel ect ed r epor t :
Do one of t he following
Click t he Run Repor t but t on.
- or -
On t he Fi l e menu, click Run Repor t .
10 Eval uat i ng t he Pr oj ect 579
- or -
Double- click on t he report .
The report window appears.
Nav i gat i ng
I f t here are mult iple sect ions, a t ree- st ruct ure Cont ent s view
appears on t he left side of t he window, allowing you t o j ump t o a
sect ion simply by clicking t he sect ion in t he Cont ent s.
The arrow but t ons on t he t oolbar allow you t o page t hrough t he
report :
Next Page Previous Page
Last Page First Page
Since t he last page of a report usually cont ains t he t ot als,
clicking t he Last Page but t on is a convenient way t o access
t hem.
Magni f i cat i on
To change t he magni f i cat i on l evel :
Click in t he Magni f i cat i on box, t hen click t he desired level
from t he menu.
580 10 Eval uat i ng t he Pr oj ect
You can also click direct ly in t he Magni f i cat i on box ( wit hout
clicking ) and t hen zoom in and out using t he up and down
arrow keys on your keyboard.
When viewing t he report at large magnificat ion, you may wish t o
hide t he Cont ent s view by clicking t he Toggl e Gr oup Tr ee
but t on . This makes more room for t he report .
Segr egat i ng a Cost Sect i on
I f t he cursor changes int o a magnifying glass icon when placed
over a cost sect ions t it le or t ot als, you can double- click t o open
a separat e t ab window cont aining only t hat cost sect ion.
For example, under Ci vi l in t he Cont ract or COA Summaries
report , t he cursor changes int o a magnifying glass when placed
over t he Concret e cost sect ions t it le or t ot als.
10 Eval uat i ng t he Pr oj ect 581
Double- clicking on t his cost sect ions t it les or t ot als opens a
separat e t ab window.
Not e: Here, t he Concr et e cost sect ion is displayed in a separat e
t ab window, where it can be viewed and print ed apart from t he
rest of t he report .
Sear chi ng
To sear ch t he r epor t :
1 Click on t he t oolbar.
582 10 Eval uat i ng t he Pr oj ect
2 Ent er t he t ext st ring for which you want t o search and click
Fi nd Nex t .
The next inst ance of t he t ext st ring is framed in red.
Pr i nt i ng
To pr i nt t he r epor t :
1 Click on t he t oolbar.
2 The Pr i nt dialog box appears.
3 Make any desired changes t o t he default set t ings and click
OK.
10 Eval uat i ng t he Pr oj ect 583
Li st of St andar d Repor t s
584 10 Eval uat i ng t he Pr oj ect
10 Eval uat i ng t he Pr oj ect 585
586 10 Eval uat i ng t he Pr oj ect
10 Eval uat i ng t he Pr oj ect 587
588 10 Eval uat i ng t he Pr oj ect
HTML Repor t s
Wit h HTML report s select ed in t he Report Mode sect ion, t he
Report s sect ion displays a t ree- st ruct ure grouping of HTML
report s.
Repor t Descr i pt i ons
Open t he necessary cat egory and sub- cat egory folders and click
on a report t o display a brief descript ion of t hat report in t he
Descript ion sect ion.
10 Eval uat i ng t he Pr oj ect 589
Openi ng an HTML Repor t
To open t he sel ect ed r epor t :
1 Do one of t he following:
Click t he Run Repor t but t on.
- or -
On t he Fi l e menu, click Run Repor t .
- or -
Double- click on t he report .
A st at us window t ells you when t he export is complet e and asks
if you would like t o view t he report now.
2 Click Yes.
Your browser displays t he report .
590 10 Eval uat i ng t he Pr oj ect
Not e: Generat ing t he report as . ht m file allows t he report t o be
sent in an e- mail.
Management Repor t s
When Management Report s is select ed as t he Report Mode, t he
Report s sect ion displays a t ree- st ruct ure grouping of
Management report s. These report s are int ended t o serve as
snapshot s of t he proj ect scenario.
Openi ng a Management Repor t
To open a Management r epor t :
Select t he report and do one of t he following:
Click t he Run Repor t but t on.
- or -
On t he Fi l e menu, click Run Repor t .
- or -
Double- click on t he report .
The Management Report s Viewer displays t he report . Pict ured
below is t he Det ailed Weight I nformat ion report , one of t he
Piping report s in t he Discipline folder.
10 Eval uat i ng t he Pr oj ect 591
Ot her report s, like t he Equi pment Cost ( Tot al Cost ) report
shown below, show simply a bot t om- line t ot al.
Ex por t i ng Management Repor t s t o Ex cel
You can export Management report s t o Excel. This is part icularly
useful for when you want t o be able t o e- mail t he report .
To ex por t a Management r epor t t o Ex cel :
1 Click Ex por t t o Ex cel on t he Viewers Fi l e menu.
2 Report er searches for t he last Excel workbook t o which you
export ed a report .
I f no exist ing workbook is found, Report er asks you t o specify
a worksheet name ( see st ep 3) and creat es a workbook
eit her Default WB. xls in t he Report er out put folder ( if t his is
your first export t o Excel since last re- boot ing) or a workbook
wit h t he file and pat h name of t he last workbook t o which you
export ed since st art ing your comput er.
592 10 Eval uat i ng t he Pr oj ect
I f an exist ing workbook is found, t he Ex por t t o Ex cel
Wor k book dialog box appears, asking if you want t o
overwrit e t he exist ing workbook, append t he report t o t he
exist ing workbook, or creat e a new workbook.
Cl i ck To do t hi s
Overwrit e exist ing
workbook
Reset t he exist ing workbook wit h t he select ed repor t as
t he only worksheet ; any previously creat ed worksheet s
will be cleared.
Append t o exist ing
workbook
Add t he report as anot her worksheet in t he exist ing
workbook; previously creat ed worksheet s will be ret ained.
Creat e new workbook Specify a new workbook in which t he select ed repor t will
appear as a worksheet .
Clicking Cr eat e new w or k book expands t he dialog box t o let
you select a folder and ent er a file name.
10 Eval uat i ng t he Pr oj ect 593
Not e: Do not ent er a file ext ension or period when ent ering a
new workbook name.
3 Make your select ion and click OK.
4 Ent er a name for t he worksheet .
5 Click OK.
The Ex por t St at us dialog box informs you when t he export is
done and asks if you would like t o open t he workbook now.
594 10 Eval uat i ng t he Pr oj ect
4 Click Yes t o open t he workbook.
Excel displays t he report .
Ex cel Repor t s
When you select Excel report s as t he Report Mode, t he Report s
sect ion displays a t ree- st ruct ure grouping of Excel report s.
Repor t Descr i pt i ons
You can have Aspen I carus Report er display a descript ion of t he
select ed Excel report .
To di spl ay a br i ef descr i pt i on of a r epor t :
1 Open t he necessary cat egory and sub- cat egory folders.
2 Click a report t o display a brief descript ion of t hat report in
t he Descr i pt i on sect ion.
10 Eval uat i ng t he Pr oj ect 595
Openi ng an Ex cel Repor t
To open a r epor t :
1 Mark t he checkbox next t o t he desired report .
You can mark mult iple report checkboxes t o open mult iple
report s.
Marking a folders checkbox will open all of t he report s in t he
folder.
2 Click t he Run Repor t but t on or click Run Repor t on t he Fi l e
menu.
Report er searches for t he last Excel workbook t o which you
export ed a report .
596 10 Eval uat i ng t he Pr oj ect
I f no exist ing workbook is found and t his is your first export
t o Excel during t his session, Report er creat es Def aul t WB.x l s
in t he Repor t er out put folder:
. . . Economic Evaluat ion V7. 1\ ic_cache\ Report er\ Out put
I f no exist ing workbook is found, but you have export ed from
Report er t o Excel since you last st art ed you comput er ( t o a
file t hat s since been moved or delet ed) , Report er creat es a
workbook wit h t he file and pat h name of t he last workbook t o
which you export ed.
I f an exist ing workbook is found, t he Ex por t t o Ex cel
Wor k book dialog box appears, asking if you want t o
overwrit e t he exist ing workbook, append t he report t o t he
exist ing Default WB. xls workbook, or creat e a new workbook.
Cl i ck t o do t hi s
Overwrit e exist ing
workbook
Reset t he exist ing workbook wit h t he select ed repor t as
t he only worksheet ; any previously creat ed worksheet s
will be cleared.
Append t o exist ing
workbook
Add t he report as anot her worksheet in t he exist ing
workbook; previously creat ed worksheet s will be ret ained.
Creat e new workbook Specify a new workbook in which t he select ed repor t will
appear as a worksheet .
Clicking Cr eat e new w or k book expands t he dialog box t o let
you ent er a workbook pat h and name.
10 Eval uat i ng t he Pr oj ect 597
Not e: Do not ent er a file ext ension or period when ent ering a
new workbook name.
3 Aft er you make your select ion, click OK. Excel opens a
workbook displaying t he report .
598 10 Eval uat i ng t he Pr oj ect
Not e: Export ing t he report t o an .x l s file allows it t o be sent in
an e- mail
Aut oFi l t er
Several of t he larger Excel report s generat ed by Aspen Capit al
Cost Est imat or t ake advant age of t he Aut oFilt er feat ure in Excel.
I n order t o view a report t hat includes Aut oFilt er, open t he
following report :
Capit al Cost Report s\ Direct Cost s\ I t em Summaries\ Combined
When Aut oFi l t er is available, clicking next t o a column
displays a list of all ent ries made in t he column. Select ing an
ent ry displays only rows t hat cont ain t hat ent ry in t he column.
For example, clicking 105 Mi sc. I t em Al l ow ance in t he COA
Descr i pt i on column of t he I t em Summar y Combi ned report
would display only account s wit h Code of Account ( COA) 105.
Clicking Top Ten displays only it ems t hat cont ain one of t he
t op t en most frequent ent ries.
Sel ect i ng Bl ank s ( from t he bot t om of t he list ) displays only
rows t hat cont ain a blank cell in t he column, while clicking
NonBl ank s displays only rows t hat cont ain a value in t he
column.
10 Eval uat i ng t he Pr oj ect 599
Openi ng Wor k book w i t hout Runni ng a Repor t
To view t he last workbook creat ed wit hout running a new report ,
click Open Wor k book on t he Fi l e menu.
Dat a Tr endi ng
Dat a Trending facilit at es comparison of scenarios by allowing
you t o review capit al cost summaries of different scenarios in a
single Excel workbook. I f, for example, you creat ed t hree
different scenarios for a proj ect , you could use t he Dat a Trending
feat ure t o display t he direct cost s of each on one spreadsheet ,
wit h a separat e row for each scenario.
Cl ear i ng Tr endi ng Dat abase
Since you only wish t o compare cert ain scenarios, t he first st ep
is usually t o clear t he dat abase used t o populat e t he Excel
t rending workbook.
To cl ear t he t r endi ng dat abase:
1 On t he Tr end menu, click Cl ear Al l Sav ed Tr ends.
A confirmat ion dialog box appears.
2 Click Yes t o confirm clearing of t he dat a.
The Tr endi ng Dat a Updat e dialog box t ells when t his is done.
3 Click OK.
600 10 Eval uat i ng t he Pr oj ect
Addi ng Tr end Dat a t o Dat abase
The next st ep is t o add t rend dat a t o t he dat abase.
To add t he cur r ent pr oj ect r epor t s t r end dat a t o t he
dat abase:
1 On t he Tr end menu, click Add Tr end Dat a t o Dat abase.
The Tr endi ng Dat a Updat e dialog box t ells you when Report er
has finished adding t he t rend dat a.
2 Click OK.
You will need t o add t he t rend dat a from t he proj ect report s of
t he ot her scenarios you are comparing. For each of t he ot her
scenarios, open t he report s in Report er and complet e t he Adding
Trend Dat a t o Dat abase inst ruct ions above.
Using Report ers import funct ion, you can open t he ot her
scenarios report s in Report er wit hout opening t he scenarios in
Aspen Capit al Cost Est imat or. See page 602 for inst ruct ions.
Cr eat i ng a New Tr end i n Ex cel
Aft er you have added t he t rend dat a from t he Capit al Cost
report s of t he scenarios you are comparing, you are ready t o
creat e a new t rend in Excel.
To cr eat e a new t r end i n Ex cel :
1 On t he Tr end menu, click Cr eat e New Tr end i n Ex cel .
10 Eval uat i ng t he Pr oj ect 601
The Ex por t t o Ex cel Tr endi ng Wor k book dialog box gives you
t he choice of eit her appending t he t rend dat a t o t he exist ing file
or creat ing a new file.
2 Make you select ion and click OK.
The Ex por t Tr end Dat a i nt o Ex cel dialog box appears. By
default , all six capit al cost cat egories are marked.
3 Clear any cat egories you wish t o exclude from t he workbook
and click OK.
The Export St at us window t ells you when t he export is complet e
and asks if you would like t o open t he t rending workbook now.
4 Click Yes.
Excel displays t he t rending workbook cont aining a spreadsheet
for each of t he capit al cost cat egories. Each set of t rend dat a
602 10 Eval uat i ng t he Pr oj ect
ent ered int o t he t rending dat abase is displayed on a separat e
row. ( The workbooks for any cat egories excluded at t he Ex por t
Tr end Dat a i nt o Ex cel dialog box are blank) .
Aft er having creat ed t he t rending workbook, you can access it
from Report er by clicking Vi ew Ex i st i ng Tr end Dat a on t he
Vi ew menu.
I mpor t i ng Dat a i nt o Aspen I car us Repor t er
When you have a proj ect scenario open in Aspen Capit al Cost
Est imat or and select Capit al Cost s ( I nt eract ive) from Aspen
Capit al Cost Est imat or, Report er aut omat ically import s t hat
proj ect scenarios Capit al Cost report s as it opens.
However, once youre at t he Aspen I carus Report er window, you
can import a proj ect scenarios Capit al Cost report s wit hout
having t he proj ect scenario open in Aspen Capit al Cost
Est imat or.
To i mpor t a Capi t al Cost r epor t :
1 Click I mpor t Dat a from t he Fi l e menu.
10 Eval uat i ng t he Pr oj ect 603
The I mpor t Sel ect i on dialog box appears.
2 Use t he browse t ree t o locat e t he proj ect scenario folder,
which should be at :
...Data\Archives_Aspen Capital Cost
Estimator\[Project]\[Project Scenario]
Aft er clicking t he proj ect scenario folder, PROJI D should appear
in t he Fi l e set t o i mpor t sect ion.
3 Select PROJI D and click I mpor t .
Report er import s t he dat a. When complet e, t he select ed
scenarios report s can be run from Report er.
Cr eat i ng a User Dat abase
You can export t he I carus SQL Dat abase, list ing t he Relat ion
at t ribut es used by t he I carus Evaluat ion Engine ( I EE) , t o a
Microsoft Access Dat abase ( . mdb) file.
Not e: I carus Reference, Chapt er 35, Dat abase Relat ions ,
defines t he I carus Dat abase Relat ions and t he different
at t ribut es under each.
To cr eat e a user dat abase:
1 Click Creat e User Dat abase on t he File menu.
604 10 Eval uat i ng t he Pr oj ect
Report er searches for t he last . mdb file it creat ed.
I f t he file is not found or if t his is your first dat abase creat ion,
t he Cr eat e User Dat abase dialog box appears wit h only one
Export Opt ion: Cr eat e New Wor k book . The lower part of t he
dialog box provides fields for select ing a pat h and filename.
However, if t he last creat ed file is found, t he Export Opt ions also
include Ov er w r i t e Ex i st i ng Wor k book . This opt ion is marked
by default , so t he lower part of t he dialog box is not visible unt il
you mark t he Cr eat e New Wor k book checkbox.
2 Select a folder, ent er a dat abase name, and t hen click OK.
Report er creat es t he . mdb file.
To r ev i ew and w or k w i t h t he dat abase:
St art Microsoft Access and open t he .mdb file.
10 Eval uat i ng t he Pr oj ect 605
Revi ew i ng I nvest ment Anal y si s
Not e: I nvest ment Analysis is only included in Aspen Capit al
Cost Est imat or if you are licensed t o use I carus Process
Evaluat or ( Aspen Process Economic Analyzer) or Analyzer and
you select at st art up t o use one of t hem in t he Aspen Capit al
Cost Est imat or environment .
I f you are using t he default Preferences, Aspen Capit al Cost
Est imat or aut omat ically displays t he four I nvest ment Analysis
spreadsheet s in t he Main Window aft er you run a proj ect
evaluat ion. You can set Preferences so t hat Aspen Capit al Cost
Est imat or does not aut omat ically display t he spreadsheet s, in
which case you would have t o select t o view t hem as described
below.
Vi ew i ng I nvest ment Anal y si s
To vi ew t he I nvest ment Anal y si s:
1 Do one of t he following:
Click on t he t oolbar.
o
Click I nv est ment Anal y si s Vi ew on t he Vi ew menu.
2 Use t he t abs at t he bot t om of t he window t o move among t he
four spreadsheet s.
Equi pment Summar y
The Equipment Summary ( EQUI P. I CS) cont ains a list of proj ect
component s used in t he analysis.
606 10 Eval uat i ng t he Pr oj ect
For each component , t he summary cont ains t he following
informat ion:
Area Name The name of t he operat ional unit
area.
Component Name The name of t he proj ect
component .
Component Type The t ype symbol for t he
component .
Tot al Direct Cost The t ot al direct mat erial and labor
cost s associat ed wit h t he proj ect
component ( including inst allat ion
bulks) , in t he proj ect currency.
Pr oj ect Summar y
Proj ect Summary ( PROJSUM. I CS) cont ains a proj ect summary
for t he capit al cost s ( equipment plus bulks) and schedule. This
worksheet also includes operat ing unit cost s ( labor wage rat es
and ut ilit y unit cost s) , ut ilit y flow/ use rat es ( st eam/ wat er flow
rat es, and so on) and operat ing and maint enance cost s.
10 Eval uat i ng t he Pr oj ect 607
Pr oj ect Summar y I nput Dat a
The following informat ion on t he Proj ect Summary spreadsheet
is user- ent ered, except where not ed:
Pr oj ect I nf or mat i on
Proj ect Name Aspen Capit al Cost Est imat or proj ect name
Proj ect
Descript ion
Brief descript ion of Aspen Capit al Cost Est imat or
proj ect , from Proj ect Propert ies
Analysis Dat e
and Time
The dat e and t ime t his analysis was performed
Simulat or Type The name of t he process simulat or from which
process dat a was import ed
Simulat or
Version
The version of t he process simulat or
Simulat or Report
File
The name of t he process simulat or report file
Simulat or Report
Dat e
Dat e and t ime of t he process simulat or report file
Economic
Analysis Type
The name of t he I carus syst em used for t he
evaluat ion
Aspen Capit al
Cost Est imat or
Version
Version number for Aspen Capit al Cost Est imat or
syst em
Proj ect Direct ory Direct ory pat h for t he current Aspen Capit al Cost
Est imat or proj ect
Scenario Name Name of t he current scenario ( if applicable)
Scenario
Descript ion
Descript ion of t he current scenario, from Proj ect
Tit le in General Proj ect Dat a
Capi t al Cost Eval uat i on Basi s
Dat e Dat e of capit al cost s/ schedule analysis
608 10 Eval uat i ng t he Pr oj ect
Count ry Count ry basis for t he capit al cost s/ schedule
analysis
Unit s of Measure Unit s of Measure for analysis
Currency ( Cost )
Symbol
Syst em currency symbol which depends on t he
select ed count ry basis
Currency
Conversion Rat e
Conversion fact or bet ween user- select ed
currency t o t he currency used by t he syst em
int ernally for t he select ed Count ry basis. For
example, if t he US count ry basis is select ed, t he
int ernal syst em currency is US Dollars.
Therefore, all numbers will be report ed in US
Dollars. However, if a currency conversion rat e
of 1. 5 is specified, all int ernal values will be
mult iplied by 1. 5 and t hen report ed
Syst em Cost Base
Dat e
The capit al cost s basis dat e of t he syst em. The
Adj ust ed Tot al Proj ect Cost represent s t he
calculat ed capit al cost of t he proj ect ( calculat ed
at t his base dat e) escalat ed t o t he St art Dat e of
Engineering.
Proj ect Type Proj ect t ype ident ified in t he st andard basis
specs
Design code Select ed design code for equipment
Prepar ed By I dent ifier for t he prepar er of t he process
evaluat or
Plant Locat ion Locat ion of t he plant
Time Difference
Bet ween Syst em
Cost Base Dat e
and St art Dat e for
Engineering
Number of days bet ween t he dat e of t he
syst ems Cost Base dat a ( for example, first
quart er, 2000) and t he pr oj ect s st art dat e for
basic engineering.
User Currency
Name
User assigned name for t he currency
User Currency
Descript ion
User assigned descript ion of t he currency
User Currency
Symbol
User assigned symbol of t he currency. This is
t he symbol used for repor t ing t he cost result s in
t he report s.
Descript ions for t he following paramet ers are provided in more
det ail under I nvest ment Paramet er specificat ions ( page 188) .
Ti me Per i od
Period Descript ion Durat ion of t ime
Operat ing Hours
per Period
Number of hours in specified period
Number of Weeks
per Period
Number of weeks in specified period
Number of Periods
for Analysis
Set t o 20 per iods for invest ment analysis
10 Eval uat i ng t he Pr oj ect 609
Schedul e
St art Dat e for
Engineering
The beginning dat e for EPC ( engineering,
procurement , and const ruct ion)
Durat ion of EPC
Phase
The calculat ed EPC durat ion in weeks
Lengt h of St art - up
Period
Number of weeks scheduled for st art - up
beyond t he end of t he EPC phase
Durat ion of
Const ruct ion Phase
The calculat ed const ruct ion durat ion in weeks
Complet ion Dat e for
Const ruct ion
The calendar dat e for t he end of EPC
Capi t al Cost s Par amet er
Working Capit al
Percent age
Percent age of t ot al capit al expense per period
required t o operat e t he facilit y unt il t he
revenue from product sales is sufficient t o
cover cost s.
Oper at i ng Cost s Par amet er s
Operat ing Supplies I ndicat es t he lump- sum cost of operat ing
supplies.
Laborat ory Charges I ndicat es t he lump- sum cost of laborat ory
charges.
User Ent ered
Operat ing Charges
( as percent age)
I ndicat es t he user- ent ered value for t ot al
operat ing charges.
Operat ing Charges
( Percent of
Operat ing Labor
Cost s)
I ncludes operat ing supplies and laborat ory
charges. I f t he user ent ers a lump- sum value
for eit her Operat ing Supplies or Laborat ory
Charges , t he addit ion of t he t wo values will
override t he User Ent ered Operat ing Charges
Plant Overhead
( Percent of
Operat ing Labor
and Maint enance
Cost s)
Consist s of charges during product ion for
services, facilit ies, payroll overhead, and so on
G and A Expenses
( Percent of Subt ot al
Operat ing Cost s)
General and administ rat ive cost s incurred
during product ion such as administ rat ive
salaries/ expenses, R&D, product dist ribut ion
and sales cost s.
Gener al I nvest ment Par amet er s
Tax Rat e The percent per period of earnings t hat must
be paid t o t he government .
Desired Rat e of
Ret urn
I ndicat es t he desired ( t hat is, user- ent ered)
ret urn rat e, in percent per period, for t he
invest ment .
Economic Life of
Proj ect
I ndicat es t he lengt h of t ime in t erms of periods
over which capit al cost s will be depreciat ed.
Salvage Value The expect ed value of an asset at t he end of it s
610 10 Eval uat i ng t he Pr oj ect
( Fract ion of I nit ial
Capit al Cost )
usable life for t he company. The difference
bet ween an asset s cost and it s salvage value is
t he amount t o be depreciat ed over t he asset s
usable life.
Depreciat ion
Met hod
There are four depreciat ion met hods allowed in
Aspen Capit al Cost Est imat or: St raight Line,
Sum of t he Digit s, Double Declining ( Balance) ,
Accelerat ed Cost Recover y Syst em ( ACRS) . See
I nvest ment Paramet ers in Chapt er 3 for a
det ailed definit ion of each depr eciat ion met hod.
Escal at i on
Proj ect Capit al
Escalat ion
Rat e at which proj ect capit al expenses may
increase expressed in percent per period. I f t he
addit ion of Engineer- Procure- Const ruct ( EPC)
period and st art - up period is great er t han one
whole period, Proj ect Capit al Escalat ion is used
t o escalat e t he capit al expenses for periods
beyond t he first period.
Product s Escalat ion Rat e at which t he sales revenue from product s
of t he facilit y are t o be escalat ed ( increased) in
t erms of percent per period.
Raw Mat erial
Escalat ion
Rat e at which t he raw mat erial cost s of t he
facilit y are t o be escalat ed ( increased) in t erms
of percent per period.
Operat ing and
Maint enance Labor
Rat e at which t he operat ing and maint enance
cost s of t he facilit y are t o be escalat ed
( increased) in t erms of Escalat ion percent per
period. The operat ing labor cost s include
operat ors per shift and supervisory cost s.
Ut ilit ies Escalat ion User- ent ered percent ages reflect ing t he
ant icipat ed ut ilit y price increase each period.
Pr oj ect Summar y Out put Dat a
The following OUTPUT dat a is generat ed by Aspen Capit al Cost
Est imat or :
Proj ect Result s Summary
Tot al Proj ect
Capit al Cost
The t ot al capit al cost invest ment needed for
t he proj ect . I f t he calculat ed EPC period is
more t han a year, t he capit al cost s expendit ure
will be spread out over t he lengt h of t he EPC
period.
Tot al Raw Mat erials
Cost
The t ot al raw mat erial cost of t he facilit y ex
pressed in t erms of cost per period.
Tot al Product s
Sales
The t ot al product sales of t he facilit y expressed
in t erms of cost per period.
10 Eval uat i ng t he Pr oj ect 611
Tot al Operat ing
and Maint enance
Labor Cost
The operat ing labor ( including operat or s/ shift
and supervisors/ shift ) and maint enance labor
cost s in t erms of cost per period. The
maint enance cost includes maint enance labor
and supplies.
Tot al Ut ilit ies Cost The t ot al ut ilit ies usage cost expressed in cost
per period.
Tot al Operat ing
Cost
The t ot al of raw mat erial, ut ilit y, operat ing
labor, maint enance, operat ing charges, plant
overhead and G and A expenses.
Operat ing Labor
Cost
I ncludes operat ors per shift and supervisors
per shift cost s.
Maint enance Cost Maint enance cost of t he equipment including
labor and mat erials.
Operat ing Charges I ncludes operat ing supplies and laborat ory
charges.
Plant Overhead Consist s of charges during product ion for
services, facilit ies, payroll overhead, and so on
Subt ot al Operat ing
Cost
Subt ot al cost of raw mat erials, operat ing labor,
ut ilit ies, maint enance, operat ing charges, and
plant overhead.
G and A Cost General and administ rat ive cost s incurred
during product ion. This is calculat ed as a
percent age of t he Subt ot al Operat ing Cost s.
The cost s list ed under Proj ect Result s Summary are
broken down int o individual element s under Proj ect
Capit al Summary:
Pr oj ect Capi t al Summar y
Purchased
Equipment
The t ot al mat erial cost of process equipment
and quot ed equipment cost it ems. Mat erial cost
is account ed for in t he codes of account 100 -
299.
Equipment Set t ing The t ot al const ruct ion labor cost for set t ing
equipment in place.
Pi pi ng
Civil
St eel
I nst rument at ion
Elect rical
I nsulat ion
Paint
The cost report ed for each of t hese it ems
indicat es t he t ot al mat erial and const ruct ion
labor cost calculat ed for t he cat egory. The
above cost it ems may have originat ed from
t wo sources:
I nst allat ion Bulks ( please refer t o I carus
Reference) .
User: The user can add pr oj ect component s
t hat creat e cost it ems in t hese cat egories. The
proj ect component s may be in t he following
cat egories: Plant bulks, Sit e development and
Buildings.
Ot her This it em is t he t ot al of t he following cost s:
design, engineering, and procurement cost s;
mat erial charges ( freight and t axes) ; and
const ruct ion field indirect cost s ( fringe
612 10 Eval uat i ng t he Pr oj ect
benefit s, burdens, consumables/ small t ools,
insurance, equipment rent al, field services,
field office const ruct ion supervision, and plant
st art - up) .
Subcont r act s The t ot al cost of subcont ract ed work. This cost
it em is normally zero in Aspen Capit al Cost
Est imat or.
G and A
Over heads
General and administ rat ive cost s associat ed
wit h engineering, mat erials, and const ruct ion
work.
Cont r act Fee
The t ot al cost of cont ract fees for engineering,
mat erial, const ruct ion, any subcont ract ed
work.
Escal at i on
The t ot al capit al cost s escalat ion amount . This
cost it em is normally zero in Aspen Capit al
Cost Est imat or.
Cont i ngenci es
The addit ional cost s required t o bring t his
proj ect t o complet ion. I n Aspen Capit al Cost
Est imat or, t his cost it em is aut omat ically
calculat ed based on t he pr oj ect t ype and
process complexit y.
Tot al Pr oj ect Cost
The t ot al proj ect capit al cost of t he plant
calculat ed by t he I carus Capit al Cost s Engine
as of t he Syst em Cost Base Dat e .
Adj ust ed Tot al
Capi t al Cost
I ndicat es t he Tot al Proj ect Cost ( described
above) adj ust ed t o t he St art of Basic
Engineering. The Tot al Proj ect Cost is
escalat ed ( using t he Proj ect Capit al Escalat ion
Paramet er) from t he syst em Cost Base dat e t o
t he st art dat e of basic engineering.
Raw Mat er i al Cost s and Pr oduct Sal es
Raw Mat erials Cost
per Hour
Tot al raw mat erial usage cost per hour
specified in t he Raw Mat erial Specificat ions
file.
Tot al Raw Mat erials
Cost
Tot al cost of raw mat erials per period. This
number is generat ed by mult iplying Raw
Product s Sales per
Hour
Tot al produced product sales expressed in
cost per hour .
Tot al Product s Sales Tot al product sales per period. This number is
generat ed by mult iplying Product s Sales per
Hour by Operat ing Hours per Period.
Main Product Name The main product of t he plant is considered t o
be t he product which produces t he largest
sales figure per period. This field cont ains t he
descript ion of t he main product ( assigned by
t he user) .
Main Product Rat e The product ion rat e of t he main product .
Main Product Unit
Cost
The unit cost rat e of t he main product .
10 Eval uat i ng t he Pr oj ect 613
Main Product The product ion basis ( or unit of measure) of
Product ion Basis t he main product ( LB,
GALLONS, and so on) .
Main Product Rat e
per Period
The product ion rat e of t he main product per
period .
Main Product Sales The t ot al sales figure of t he main product per
period.
By- product Sales The t ot al sales figure per period of t he by-
product s ( t hat is, , product s ot her t han t he
main product of t he plant ) .
Oper at i ng Labor and Mai nt enance Cost s
Oper at i ng Labor
Operat ors per Shift The number of operat ors per shift per hour
necessary t o operat e t he plant .
Unit Cost The wage rat e for each operat or expressed in
cost per oper at or per shift .
Tot al Operat ing
Labor Cost
Tot al operat ing labor cost obt ained by
mult iplying number of operat ors per shift by
t he unit cost and by Operat ing Hours per
Period.
Mai nt enance
Cost / 8000 Hours The cost of maint aining t he facilit y equipment
for 8000 hours of operat ion of t he facilit y.
Tot al Maint enance
Cost
The t ot al maint enance cost of t he facilit y per
period.
Super vi si on
Supervisors per Shift The number of supervisors per shift per hour
necessary t o oversee personnel who operat e
t he facilit y.
Unit Cost The wage rat e for each supervisor expressed
in cost per supervisors per shift .
Tot al Supervision
Cost
Tot al supervising labor cost obt ained by
mult iplying number of supervisors per shift by
t he unit cost and by Operat ing Hours per
Period.
Ut i l i t i es Cost s
The ut ilit y cost breakdown is given below for elect ricit y, pot able
wat er, fuel and inst rument air as well as user defined process ut ilit ies
such as st eam. The descr ipt ion of each ut ilit y includes:
Rat e The rat e of use of t he ut ilit y in t erms of
amount per hour.
Unit Cost The unit cost of t he ut ilit y in cost per amount .
Tot al Cost The t ot al cost of t he ut ilit y in cost per period.
614 10 Eval uat i ng t he Pr oj ect
Cashf l ow
Cashflow ( CASHFLOW. I CS) calculat es t he Net Present Value
( NPV) , I nt ernal Rat e of Ret urn ( I RR) , Profit abilit y I ndex ( PI ) ,
payback period, and so on
The spreadsheet displays t he cashflow informat ion shown by
period. The beginning part of t he spreadsheet cont ains
dat a/ result s carried over from t he Proj ect Summary
( PROJSUM. I CS) spreadsheet .
I t em
Descr i pt i on
TW Number of Weeks per Period
T Number of Periods for Analysis
DTEPC Durat ion of EPC Phase
DT Durat ion of EPC Phase and St art up
WORKP Working Capit al Percent age
OPCHG Operat ing Charges
PLANTOVH Plant Overhead
CAPT Tot al Proj ect Cost
10 Eval uat i ng t he Pr oj ect 615
RAWT Tot al Raw Mat erial Cost
PRODT Tot al Product Sales
OPMT Tot al Operat ing Labor and Maint enance Cost
UTI LT Tot al Ut ilit ies Cost
ROR Desired Rat e of Ret urn/ I nt erest Rat e
AF ROR Annuit y Fact or
TAXR Tax Rat e
I F ROR I nt erest Fact or
ECONLI FE Economic Life of Proj ect
SALVAL Salvage Value ( Percent of I nit ial Capit al Cost )
DEPMETH Depreciat ion Met hod
DEPMETHN Depreciat ion Met hod I d
ESCAP Proj ect Capit al Escalat ion
ESPROD Product s Escalat ion
ESRAW Raw Mat erial Escalat ion
ESLAB Operat ing and Maint enance Labor Escalat ion
ESUT Ut ilit ies Escalat ion
START St art Period for Plant St art up
PODE Desired Payout Period ( excluding EPC and St art up
Phases) . Reserved for fut ure use.
POD Desired Payout Period: Reserved for fut ure use.
DESRET Desired Ret urn on Proj ect for Sales Forecast ing:
Reserved for fut ure use.
END End Period for Economic Life of Proj ect .
GA G and A Expenses.
DTEP Durat ion of EP Phase before St art of Const ruct ion.
OP Tot al Operat ing Labor Cost .
MT Tot al Maint enance Cost .
Sal es
616 10 Eval uat i ng t he Pr oj ect
A number will appear in t his cat egory only aft er t he t ime allot t ed
for all prior phases ( engineering, procurement , const ruct ion and
st art up phases) has expired.
SP
( Pr oduct s
Sal es)
The t ot al product s sales value per
period calculat ed in PROJSUM. I CS.
SPF
( For ecast ed
Sal es
Annui t y
Fact or )
Reserved for fut ure use.
SF
( For ecast ed
Sal es)
Reserved for fut ure use.
S ( Tot al
Sal es)
I ndicat es t he amount received per
period from sold product s. This
number is eit her SP or SF.
10 Eval uat i ng t he Pr oj ect 617
Ex penses
I ncludes bot h capit al and operat ing expendit ures per
period list ed below.
CAP
( Capi t al
Cost s)
I ndicat es, by period, t ot al funds spent
prior t o st art up.
Unescalat ed Cumulat ive Capit al Cost :
I ndicat es t he t ot al capit al cost s spent
t hrough t he current period. This is based
on t he Tot al Proj ect Capit al Cost in
PROJSUM. I CS.
Capit al Cost : I ndicat es, by period, t he
amount of init ial, non- variable cost s
associat ed wit h t he proj ect . This number
is based on t he Tot al Proj ect Capit al Cost
found in PROJSUM. I CS.
Cumulat ive Capit al Cost : I ndicat es
capit al expendit ures t hrough period n.
For example, t he number in period 4
represent s t he t ot al capit al expendit ures
beginning in period 1 and ending in
period 4.
Working: I ndicat es t he amount required
t o operat e t he facilit y before t he revenue
from product sales is sufficient t o cover
cost s. Working Capit al is a lump- sum
amount which t akes effect during t he
st art - up period. I t is escalat ed at rat e
equal t o t he Proj ect Capit al Escalat ion
rat e.
OP
( Oper at i ng
Cost s)
I ndicat es, by period, t he t ot al
expendit ure on t he following it ems
necessary t o keep t he facilit y operat ing:
Raw Mat erials, Operat ing Labor Cost ,
Maint enance Cost , Ut ilit ies, Operat ing
Charges, Plant Overhead, Subt ot al
Operat ing Cost s, and G and A Cost s. This
number is t he Tot al Operat ing Cost
import ed from PROJSUM. I CS and ent ered
in t his field aft er capit al expendit ures
cease.
618 10 Eval uat i ng t he Pr oj ect
10 Eval uat i ng t he Pr oj ect 619
( R) Revenue
I ndicat es, by period, t he amount of money available aft er capit al
and operat ing expenses have been paid. This number is obt ained
by subt ract ing Capit al Cost s and Operat ing Cost s from Sales.
DEP I ndicat es t he amount by which t he value of t he capit al cost
decreases each period. The Tot al Proj ect Capit al Cost is
depreciat ed, via t he chosen depreciat ion met hod, over t he useful
Economic Life of t he facilit y. The St raight Line Met hod assumes
t hat t he it em will depreciat e by a const ant amount over it s
Economic life. When t he Sum of t he Years Met hod is used, t he
depreciat ion expense decreases during each year of t he proj ect s
useful life. When t he Double Declining Balance Met hod is used,
t he proj ect is depreciat ed in geomet ric increment s. The
Accelerat ed Cost Recovery Syst em assumes t hat t he proj ect
begins operat ing in t he second half of t he first year, rat her t han
in t he beginning of t he first year.
E I ndicat es t he funds available aft er all expenses have been
paid. This number is obt ained by subt ract ing t he Depreciat ion
and t he I nt erest Expenses from t he Revenue.
TAX I ndicat es amount owed t o t he government . This number is
obt ained by mult iplying t he t ax rat e by Earnings Before Taxes.
NE I ndicat es t he funds available aft er t axes have been paid.
This number is obt ained by subt ract ing t he Taxes from t he
Earnings Before Taxes.
TED I ndicat es t ot al cash available from proj ect . This number is
comput ed by adding t he Depreciat ion Expense t o t he Net
Earnings. Since t he depreciat ion expense is a non- cash expense
( no cash act ually leaves t he facilit y in order t o pay t he
depreciat ion expense) adding t he depreciat ion t o t he net
earnings gives t he t ot al cash flow obt ained from t he proj ect .
I nclusion of t he Depreciat ion Expenses reduces t he amount of
t axable income.
TEX Specifies t he t ot al expenses of t he proj ect including
capit al, operat ing, and any int erest expense.
FVI Sums t he Sales received t hrough period n and indicat es
what t he Sales would be if t hey had been received in t he current
period. For example, t he value in period 4 is what t he sales in
periods 1- 4 would have been if all of t hese funds had been
received in period 4.
620 10 Eval uat i ng t he Pr oj ect
PVI I ndicat es t he current wort h of all t he cash received
t hrough period n. For example, t he number in period 4
represent s t he value t hat t he sales generat ed in periods 1
t hrough 4 would be if t hose sales were received in t he first
period. This number is obt ained by summing all of sales from
prior t ime periods adding t his amount t o sales in t he current
t ime period. Using t he specified int erest rat e, t his t ot al is t hen
discount ed back t o t he first t ime period.
PVOS I f t he user ent ers a number for PODE, t his number
indicat es t he current wort h of all of t he cash paid t hrough period
n.
PVOP I ndicat es t he current wort h of all of t he cash paid
t hrough period n. For example, t he number in period 4
represent s t he value t hat t he expenses paid in periods 1 t hrough
4 would be if t hose expenses were paid in t he first period. This
number is obt ained by summing all of t he out flows ( Capit al
Cost s, Operat ing Cost s, I nt erest Expense) from prior t ime
periods and adding t his amount t o t he out flows in t he current
period. Using t he specified int erest rat e, t his t ot al is t hen
discount ed back t o t he first t ime period .
PVO Represent s PVOS or PVOP depending on whet her or not
you ent ered a desired payout period. I f you ent ered a desired
payout period, t he basis for t he cash out flow calculat ion is t he
Forecast ed Sales. Ot herwise, t he basis is Product Sales.
PV I ndicat es t he present wort h of t he Tot al Earnings received
in t he current period. For example, t he number in period 4
represent s t he value t hat t he Tot al Earnings generat ed in period
4 discount ed back t o t he first t ime period.
Final result s are shown below:
NPV I ndicat es t he current wort h of all t he Net Earnings received
t hrough period n. For example, t he number in period 4
represent s t he value t hat t he Net Earnings generat ed in periods
1 t hrough 4 if t hose earnings were received in t he first period.
This number is obt ained by summing all of t he Net Earnings from
prior t ime periods and adding t his amount t o t he Net Earnings in
t he current t ime period. Using t he specified int erest rat e, t his
t ot al is t hen discount ed back t o t he first t ime period. The sign of
t his value det ermines t he analysis result . I f, in a cert ain period,
t he sign of t he net present value is negat ive, t hen t he proposed
10 Eval uat i ng t he Pr oj ect 621
invest ment appears not t o be profit able, t hus far. For example, if
t he sign of t he net preset value is negat ive in period 3, t hen t he
proj ect does not appear t o be profit able during periods 1, 2, and
3. However, if t he sign is posit ive, t hen t he proj ect appears t o be
profit able, from period 3 onward. I f t he net present value equals
zero, t hen t he proj ect does not incur any losses or gains ( break-
even point ) .
I RR I s t he rat e at which t he present value of all cash flows is
zero. I t is also known as t he Discount ed Cash- Flow Rat e of
Ret urn. This value is calculat ed at t he End Period for Economic
Life of Proj ect ( t hat is, , Economic Life of Proj ect and
considering t he lengt h of EPC and St art up Period) . At t he End
Period for Economic Life of Proj ect , it is assumed t he salvage
value of t he plant and t he working capit al are recouped. I RR is
t he aft er- t ax int erest rat e at which t he organizat ion can borrow
funds and break even at t he end of t he proj ect life.
MI RR I ndicat es t he profit abilit y of t he proj ect . The int ernal
rat e of ret urn is t he int erest rat e which equat es t he present
value of a proj ect s expect ed cash inflows t o t he present value of
t he proj ect s expect ed cost s ( or out flows) . The int ernal rat e of
ret urn for each period is calculat ed by dividing t he Present Value
of Cumulat ive I nflows by t he Present Value of Cumulat ive
Out flows and raising t his t o a power and mult iplied by 100. Two
crit eria are crit ical in evaluat ing t he int ernal rat e of ret urn. First ,
if t he sign of t he rat e of ret urn is negat ive, t he proj ect appears
not t o be profit able. I f t he sign is posit ive, t hen t he proj ect
appears t o be profit able. I f t he rat e of ret urn equals zero t hen
t he proj ect incurs no losses or gains ( break- even point ) . I n
addit ion, if t he rat e of ret urn is great er t han t he rat e which could
be obt ained from ot her opport unit ies ( t hat is, , invest ing in a
bank) , t hen t he proj ect probably should be undert aken.
NRR I ndicat es t he profit abilit y of t he proj ect . The net rat e of
ret urn for each period is calculat ed by dividing t he Net Present
Value by t he Present Value of Cumulat ive Out flows and t hen
mult iplying t he result by 100.
PO Represent s t he expect ed number of years required t o
recover t he original invest ment in t he proj ect . This row will
indicat e t he lengt h of t ime t hat t he facilit y needs t o operat e in
order t o recover t he init ial capit al invest ment ( t ot al capit al cost
plus working capit al) . I f a number is ent ered for t he Desired
Payout Period, t he spreadsheet will det ermine t he amount of
Sales necessary t o meet t his desired payout .
622 10 Eval uat i ng t he Pr oj ect
ARR Measures a proj ect s cont ribut ion t o t he firms net income.
This number is t he rat io of t he proj ect s Average Annual
Expect ed Net I ncome t o it s Average I nvest ment . For example,
t he Average Annual Expect ed Net I ncome for t he fourt h period is
det ermined by summing net earnings from periods 1 t hrough 4
and divided by 4. The Average I nvest ment is det ermined by
finding t he Salvage Value, and adding t his number t o t he Tot al
Proj ect Cost and dividing t his t ot al by 2. I f t he account ing rat e of
ret urn is great er t han one, t hen t his is an indicat ion t hat t he
proj ect might be a profit able undert aking. I f t he sign is negat ive,
t hen t he proj ect does not appear t o be profit able. I f t his number
equals zero t hen t he proj ect incurs no losses or gains ( break-
even point ) .
PI The profit abilit y index shows t he relat ive profit abilit y of
any proj ect ; it shows t he present value of t he benefit s relat ive t o
t he present value of t he cost s. For each period, t his number is
comput ed by dividing t he Present Value of t he Cumulat ive Cash
I nflows by t he Present Value of t he Cumulat ive Cash Out flows. I f
t he profit abilit y index is great er t han one, t hen t he proj ect
appears t o be profit able. I f t his index is less t han one, t hen t he
proj ect appears not t o be profit able. I f t his number equals zero
t hen t he proj ect incurs no losses or gains ( break- even point ) .
Anal y si s
Analysis results are shown by period. ( - ) indicates the project in the current
period appears unprofitable, while 0 indicates break-even status.
Depr eci at i on Cal cul at i ons
This sect ion present s det ails on t he calculat ion of depreciat ion.
Ex ecut i ve Summar y
Execut ive Summary ( EXECSUM. I CS) cont ains a proj ect summary
int ended t o be reviewed by execut ives and ot her business
decision makers.
10 Eval uat i ng t he Pr oj ect 623
I t cont ains t he following informat ion:
PROJECT
NAME
Aspen Capit al Cost Est imat or
proj ect name
CAPACI TY Capacit y of plant for maj or
product
PLANT
LOCATI ON
Locat ion of plant
BRI EF
DESCRI PTI ON
Brief descript ion of proj ect , from
Proj ect Propert ies
SCHEDULE
St ar t Dat e f or
Engi neer i ng
The beginning dat e for EPC
( engineering, procurement , and
const ruct ion)
Dur at i on of
EPC Phase
The calculat ed EPC durat ion in
weeks
Compl et i on
Dat e f or
Const r uct i on
The calendar dat e for t he end of
EPC
Lengt h of
St ar t - up
Per i od
Number of weeks scheduled for
st art - up beyond t he end of t he
EPC phase
624 10 Eval uat i ng t he Pr oj ect
I NVESTMENT
Cur r ency
Conver si on
Conversion fact or bet ween user-
select ed currency t o t he currency
used by t he syst em int ernally for
t he select ed Count ry basis. For
example, if t he US count ry basis
is select ed, t he int ernal syst em
currency is US Dollars.
Therefore, all numbers will be
report ed in US Dollars. However,
if a currency conversion rat e of
1. 5 is specified, all int ernal
values will be mult iplied by 1. 5
and t hen report ed
Tot al Pr oj ect
Capi t al
The t ot al capit al cost invest ment
needed for t he proj ect . I f t he
calculat ed EPC period is more
t han a year, t he capit al cost s
expendit ure will be spread out
over t he lengt h of t he EPC period
Tot al
Oper at i ng Cost
The t ot al of raw mat erial, ut ilit y,
operat ing labor, maint enance,
operat ing charges, plant
overhead and G and A expenses
Tot al Raw
Mat er i al s Cost
The t ot al raw mat erial cost of t he
facilit y expressed in t erms of
cost per year
Tot al Ut i l i t i es
Cost
The t ot al ut ilit ies usage cost
expressed in t erms of cost per
year
Tot al Pr oduct
Sal es
The t ot al product sales of t he
facilit y expressed in t erms of
cost per year
Desi r ed Rat e
of Ret ur n
Desired rat e of ret urn expressed
in t erms of percent per year.
PROJECT I NFORMATI ON
10 Eval uat i ng t he Pr oj ect 625
Si mul at or
Ty pe
The name of t he process
simulat or from which process
dat a was import ed
Ver si on The version of t he process
simulat or
Repor t Fi l e The file name of t he process
simulat or report file
Repor t Dat e Dat e and t ime of t he process
simulat or report file
Economi c
Anal y si s Ty pe
The name of t he I carus syst em
used for t he evaluat ion
Ver si on Version number of t he I carus
syst em.
Sy st em Cost
Base Dat e
The capit al cost s basis dat e of
t he syst em. The Adj ust ed Tot al
Proj ect Cost represent s t he
calculat ed capit al cost of t he
proj ect ( calculat ed at t his base
dat e) escalat ed t o t he St art Dat e
of Engineering.
Pr oj ect
Di r ect or y
Direct ory pat h for t he current
Aspen Capit al Cost Est imat or
proj ect
Anal y si s Dat e Dat e invest ment analysis was
run.
Count r y basi s Count ry basis for t he capit al
cost s/ schedule analysis
Pr oj ect Ty pe Proj ect t ype ident ified in General
Specs
Desi gn code Select ed design code for
equipment
Pr epar ed By I dent ifier for t he preparer of t he
process evaluat or
626 10 Eval uat i ng t he Pr oj ect
Usi ng t he Repor t i ng Assi st ant
The Report ing Assist ant feat ure let s you creat e your own
cust omized report spreadsheet s, combining informat ion from all
ot her I carus generat ed spreadsheet s.
To dev el op a cust omi zed spr eadsheet f i l e and t empl at e:
1 On t he Tool s menu, click Opt i ons and t hen Repor t i ng
Assi st ant .
The Report ing Assist ant Opt ions dialog box appears.
2 On t he Repor t Fi l e t ab view, click New .
3 I n t he Save As dialog box, t ype a name for t he report file
t hat will cont ain your cust omized spreadsheet . For example,
t ype Cust om as shown below.
10 Eval uat i ng t he Pr oj ect 627
3 Click Sav e.
4 Swit ch t o t he Repor t Templ at es t ab view.
5 I n t he Templ at e Fi l es sect ion, click New .
6 I n t he Save As dialog box, t ype a name for t he t emplat e file
( for example, summary ) and click Sav e.
628 10 Eval uat i ng t he Pr oj ect
Not e: This example creat es a report ing t emplat e for fut ure use
called Summar y .t r a.
7 I n t he Templ at e Ent r i es sect ion, click New Ent r y. I n t he
Col umn Label field, ent er a label ( for example, Proj ect
Name ) for t he first column on your cust om report
spreadsheet . The Di spl ay Col umn box should aut omat ically
display 1 .
8 The Ent r y Def i ni t i on sect ion defines t he dat a t o be ent ered
in t he above column. Select a file name in t he Sour ce box,
t hen ent er t he column and row of t he source dat a.
For example, in t he figure below, t he cont ent s of Column C, Row 8 of
Proj ect . ics has been specified t o appear in t he cust omized report
spreadsheet s Proj ect Name column.
10 Eval uat i ng t he Pr oj ect 629
9 Follow t he same procedure ( st eps 7 - 8) t o add more ent ries.
You can use a variet y of sources. For example, adding t he
following ent ries will result in a report t emplat e t hat uses all
t hree of t he previously discussed . ics files as sources.
Col umn Label
Di spl ay
Col umn Sour ce
Sour ce
Col umn Sour ce Row
Proj ect Name 1 proj sum. ics C 8
St art Dat e for
Engineering
2 proj sum. ics C 61
Tax Rat e 3 proj sum. ics C 112
Purchased Equipment
Cost
4 proj sum. ics C 172
Tot al Proj ect Cost 5 cashflow. ics C 14
Tot al Maint enance
Cost
6 cashflow. ics C 40
Complet ion Dat e for
Const ruct ion
7 execsum. ics B 17
10 When all t he t emplat e ent ries are added, ret urn t o t he
Repor t Fi l e t ab view. To t he right of t he Templ at e Fi l e
field, click Br ow se.
11 Select t he newly creat ed t emplat e file ( for example,
Summary. t ra) and click Open.
12 Click OK t o exit t he Repor t i ng Assi st ant Opt i ons dialog
box.
Gener at i ng t he Cust om Repor t
To gener at e a r epor t dev el oped i n Repor t i ng Assi st ant :
1 Run a proj ect evaluat ion.
2 On t he Run menu, click Add Ent r y f or Repor t i ng
Assi st ant .
Aspen Capit al Cost Est imat or generat es t he report based upon
t he t emplat e creat ed in t he Report ing Assist ant . The dat a t hat
was ent ered under List of Ent ries on t he Repor t i ng Assi st ant
Opt i ons dialog box appears as columns in t he spreadsheet .
630 10 Eval uat i ng t he Pr oj ect
Every t ime Add Ent ry for Report ing Assist ant is select ed, t he
lat est dat a is ent ered on t he bot t om row of t he report . This way,
you can compare result s.
I t em Eval uat i on
Aspen Capit al Cost Est imat or let s you run an evaluat ion on a
single component and view an I t em Report . The t ype of I t em
Report displayed can be select ed in Preferences ( see page 52) .
To r un an i t em eval uat i on and di spl ay t he I t em Repor t :
1 Right - click on t he component in eit her Proj ect Explorer or t he
List view, and t hen click Ev al uat e I t em on t he pop- up menu.
Aspen Capit al Cost Est imat or runs t he it em evaluat ion.
2 Right - click on t he component and click I t em Repor t on t he
pop- up menu.
You can also click t he Ev al uat e but t on on t he Component
Specificat ions form t o run t he it em evaluat ion and display t he
I t em Report .
Aspen Capit al Cost Est imat or displays t he I t em Report in t he
Main Window.
10 Eval uat i ng t he Pr oj ect 631
Not e: I f t he evaluat ion has already been run, you only have t o
select I t em Repor t .
You can include mult iple component s in t he I t em Report : on t he
List view ( area level) , select t he desired component s, right - click
on one of t he component s, and click I t em Repor t on t he pop- up
window. The result ing I t em Report list s individually t he summary
dat a ( cost or sizing) for each select ed component .
Aut omat i c I t em Ev al uat i on
You can have Aspen Capit al Cost Est imat or aut omat ically run an
it em evaluat ion whenever you click OK or Appl y on a
Component Specificat ions form.
To t ur n aut omat i c i t em eval uat i on on and of f :
1 On t he Tool s menu, point t o Opt i ons.
2 On t he Opt i ons sub- menu, a check appears next t o
Aut omat i c I t em Ev al uat i on when t he feat ure is t urned on.
Clicking Aut omat i c I t em Eval uat i on t urns t he feat ure on
and off.
632 10 Eval uat i ng t he Pr oj ect
10 Eval uat i ng t he Pr oj ect 633
Sample I t em Report
The following Item Report is for a floating head shell and tube heat exchanger with
Example as its item description
634 10 Eval uat i ng t he Pr oj ect
Sample I t em Report ( cont inued)
10 Eval uat i ng t he Pr oj ect 635
636 11 I nt r oduci ng I PS
11 I nt r oduci ng I PS
I CARUS Proj ect Scheduler ( I PS) is t he int elligent scheduling
int erface bet ween Aspen Capit al Cost Est imat orand Primavera
Ent erprise Proj ect Manager ( P3E) . I PS creat es complet e P3E
proj ect net works, including all of t he act ivit ies, resources, and
durat ions t hat represent t he engineering and const ruct ion work
cont ained in your Aspen Capit al Cost Est imat orproj ect est imat e.
I PS provides t hree t ypes of net works, AREA, I TEM and FULL.
AREA - Summary act ivit y for all similar component s per area
I PS will generat e a concise, easy- t o- manipulat e, summary bar
chart schedule wit h a det ailed overview of t he engineering,
procurement and a summary overview of const ruct ion phases of
t he proj ect .
I TEM - One summary act ivit y per maj or code of account s ( COA)
for each component
I PS will generat e a concise, easy- t o- manipulat e, summary bar
chart schedule similar t o AREA t ype except in t he const ruct ion
phase it will generat e one summary act ivit y per maj or COA for
each component in an area.
FULL - Det ailed list of act ivit ies for each component
I PS will generat e a det ailed overview of engineering,
procurement , and det ailed inst allat ion t asks in each bulk account
( piping, st eel, civil et c. ) for each proj ect component .
Depending on your need, I PS can present you wit h a P3E proj ect
showing summary t asks t o more det ailed const ruct ion
inst allat ion t asks. The net work developed from I PS cont ains
11 I nt r oduci ng I PS 637
many chains of act ivit ies and adapt s t hem dynamically t o t he
scope of your Aspen Capit al Cost Est imat or proj ect .
Relat ionships are re- evaluat ed based on act ual t asks t o be
performed as ident ified in t he est imat e. You can also make any
desired modificat ions t o condense or delet e act ivit ies, add or
delet e relat ionships t o act ivit ies, and/ or change durat ions for
act ivit ies using opt ions in t he I PS Proj ect Schedule Set t ings.
I PS will j ump- st art your effort by providing your planning st aff
wit h t he opport unit y t o benefit from engineering knowledge and
proj ect scope dat a previously validat ed by t he Aspen Capit al
Cost Est imat orest imat e. Addit ional benefit s can be derived by
configuring t he est imat ors dat a t o include t he planners
recommendat ions for durat ion adj ust ment s, delivery t imes, and
parallel work areas.
638 12 Get t i ng St ar t ed Wi t h I PS
12 Get t i ng St ar t ed Wi t h I PS
St ar t i ng I car us Pr oj ect
Schedul er
After completing the installation, you can start IPS.
To st ar t I PS:
1 Click t he Wi ndow s St ar t but t on.
2 Point t o Pr ogr ams and t hen t o AspenTech.
3 Point t o Aspen Engi neer i ng Sui t e and t hen t o Economi c
Eval uat i on V7.1. On t he Economi c Ev al uat i on V7.1 menu,
click Aspen I car us Pr oj ect Schedul er 2006.5.
I PS st art s. The Main Window, empt y because no proj ect is open,
appears on t he left . The Palet t e appears in t he upper- right and
t he Propert ies Window appears in t he lower- right .
12 Get t i ng St ar t ed Wi t h I PS 639
Not e: You can change t he posit ion of t he Main Window, Palet t e,
and Propert ies Window, as explained under Cust omizing t he
I nt erface Arrangement on page 39.
St ar t i ng a Pr oj ect Scenar i o
Not e: Viewing t he sample proj ect scenario provided wit h I PS
before creat ing a new one will allow you t o familiarize yourself
wit h I PS wit hout having t o fill out specificat ions. To open t he
sample proj ect , follow t he inst ruct ions under Opening an
Exist ing Proj ect Scenario .
640 12 Get t i ng St ar t ed Wi t h I PS
Cr eat i ng a New Pr oj ect Scenar i o
To cr eat e a new pr oj ect scenar i o:
1 On t he Fi l e menu, click New .
or
Click on t he t oolbar.
2 Select a Aspen Capit al Cost Est imat or proj ect as a basis for a
new I PS proj ect from t he dialog box.
3 I n order t o schedule a proj ect in I PS, it is necessary t o have a
developed and evaluat ed Aspen Capit al Cost Est imat or Proj ect
scenario available. I f you do not have an Aspen Capit al Cost
Est imat orproj ect scenario available, use Aspen Capit al Cost
Est imat ort o develop and evaluat e a full proj ect . ( Wit hout a
pre- exist ing, evaluat ed Aspen Capit al Cost Est imat or proj ect ,
it is not possible t o schedule using I PS. ) Select an exist ing
12 Get t i ng St ar t ed Wi t h I PS 641
Aspen Capit al Cost Est imat or proj ect and scenario, and click
OK, a Cr eat e New Pr oj ect dialog box appears. Ent er a new
proj ect name, long filenames are accept ed, including spaces.
However, punct uat ion marks, such as quest ion marks ( ?) ,
exclamat ion point s ( ! ) , t ildes ( ~ ) , and ast erisks ( * ) , are not
allowed.
4 Ent er t he Scenario Name.
This is t he name of t he scenario wit hin t he proj ect . As wit h t he
Proj ect Name, long filenames are accept ed, including spaces,
while punct uat ion marks, such as quest ion marks ( ?) ,
exclamat ion point s ( ! ) , t ildes ( ~ ) , and ast erisks ( * ) are not
allowed.
I f you do not ent er a Scenario Name, I PS uses BaseCase as
t he default .
5 Click OK.
The Pr oj ect Pr oper t i es dialog box appears.
642 12 Get t i ng St ar t ed Wi t h I PS
6 Ent er a Proj ect Descript ion. The descript ion can be up t o 500
charact ers in lengt h and can be comprised of let t ers,
numbers, and punct uat ion. You can ent er or revise t he
descript ion lat er on t he Proj ect Propert ies form accessed from
t he Proj ect Basis view ( ) .
Openi ng an Ex i st i ng Pr oj ect
Scenar i o
To open an ex i st i ng pr oj ect scenar i o:
1 On t he Fi l e menu, click Open.
or
Click on t he t oolbar.
The Open Ex i st i ng Pr oj ect dialog box appears.
2 Click t he proj ect scenario you want t o open; t hen click OK.
Cr eat i ng a Pr i mav er a Schedul e
For bot h I PS and Aspen Capit al Cost Est imat or/ I PS, t he primary
st ep t owards scheduling a proj ect involves clicking t he Run |
Pr oj ect Schedul er but t on as shown below.
Upon complet ion of loading t he Aspen scheduling engine result s
int o t he Primavera dat abase, t he P3E ( or P3E/ C for Const ruct ion)
12 Get t i ng St ar t ed Wi t h I PS 643
int erface is launched aut omat ically. You must ent er t he
password as shown in t he next figure.
Upon ent ering t he password, t he primavera proj ect manager
screen Select Proj ect Port folio appears. Select t he Open
Exist ing Proj ect but t on and choose t he appropriat e proj ect from
t he P3E proj ect list . ( I PS creat es P3E proj ect s wit h t it les
specified in t he Proj ect Basis View using t he I PS proj ect schedule
set t ings - > Schedule Appearance Adj ust ment s - > Tit le form) .
This brings up t he Proj ect Manager Home screen where t he
user may select t he act ivit ies but t on in t he left hand pane t o
arrive at a schedule layout as shown in t he subsequent page.
644 12 Get t i ng St ar t ed Wi t h I PS
12 Get t i ng St ar t ed Wi t h I PS 645
646 12 Get t i ng St ar t ed Wi t h I PS
Nav i gat i ng t he Schedul e i n P3E
I t is possible t o view t he predecessors, successors, resources,
and act ivit y codes under t he act ivit y layout using t he
Show / Hi de Bot t om Lay out icon on t he P3E act ivit y pane. A
number of example layout s are provided in t he AspenTech\
Economi c Eval uat i on V7.1 \ Pr ogr am\ Schedul e folder; t hese
can be import ed by pressing t he Layout dropdown but t on in t he
act ivit ies screen. These layout s are named Aspen I carus - - - . pl f .
I n a similar manner, a number of st andard report s have been
creat ed and placed in t he AspenTech\ Economi c Eval uat i on
V7.1\ Pr ogr am\ Repor t s direct ory. These report s ( .ERP files)
may be import ed int o P3E using t he Tool s | Repor t s | Repor t s
menu funct ion on t he P3E act ivit ies screen. Once t he P3E
Report s screen appears, right click on t he Report Name but t on t o
locat e and import t he desired report . These report s can be run
using t he P3E dat abase.
Dev el opi ng Schedul e Basi s Li br ar i es
Development of t he I carus Proj ect Scheduler set t ings input is not
a t rivial t ask. To facilit at e reuse of prepared input models, you
can use t he library opt ion. Out side a proj ect , it is possible t o
creat e a Proj ect Scheduler library. As shown below, use t he
Li br ar y t ab t o creat e different prepared input models.
12 Get t i ng St ar t ed Wi t h I PS 647
Select ing a Proj ect Scheduler Library, brings up t he I PS input
t ree st ruct ure, which can be edit ed wit h t he input forms
described earlier. Right - clicking on t he Default file allows edit ing
and/ or duplicat ion int o user cust omized library files.
Sel ect i ng a Schedul e Basi s i nsi de a Pr oj ect
Aft er an I PS basis is creat ed, it can be used inside a proj ect t o
load company specific dat a. I nside a proj ect , right - clicking on
t he I PS proj ect schedule set t ings brings up a list of I PS basis
files t hat have been creat ed. Select ing t he appropriat e basis file
will lead t o t he reuse of previously generat ed I PS input dat a.
Use of a st andardized I PS basis, which can be company- specific,
will lead t o rapid schedule generat ion.
648 12 Get t i ng St ar t ed Wi t h I PS
Under st andi ng t he I car us
I nt er f ace
The I carus int erface let s you see mult iple windows and
document s. You can cust omize t he int erface arrangement . Refer
t o Get t ing St art ed in Aspen Capit al Cost Est imat or User Guide for
det ails.
12 Get t i ng St ar t ed Wi t h I PS 649
650 13 I PS Pr oj ect Schedul e Set t i ngs
13 I PS Pr oj ect Schedul e
Set t i ngs
I PS Pr oj ect Schedul e Set t i ngs
Not e: I PS Proj ect Schedule Set t ings are only included in Aspen
Capit al Cost Est imat or if you are licensed t o use Aspen I carus
Proj ect Scheduler ( I PS) . You need t o creat e a Aspen Capit al Cost
Est imat or proj ect wit h Proj ect Execut ion Schedule Set t ings and
Evaluat e t he proj ect in Aspen Capit al Cost Est imat or before you
can open t he proj ect in t he I PS user int erface.
I f you are licensed t o use Aspen I carus Proj ect Scheduler ( I PS)
and select ed t o use I PS in t he Aspen Capit al Cost Est imat or
environment at st art up or st art t he I PS product separat ely, t he
I PS Proj ect Schedule Set t ings folder is included in t he Proj ect
Explorers Basis view.
The Proj ect Schedule Set t ings discussed in t his sect ion let s you
make adj ust ment s t o t he Primavera Ent erprise schedules
produced by Aspen Capit al Cost Est imat or.
13 I PS Pr oj ect Schedul e Set t i ngs 651
Changes made t o t he I PS Proj ect Schedule Set t ings will be
reflect ed in t he scheduling report s generat ed for display in
Primavera. The following are descript ions of t he set t ings.
Schedul e Appear ance Adj ust ment s
Ti t l e
To ent er a pr oj ect schedul e t i t l e t o r epl ace t he sy st em-
gener at ed t i t l e:
1 Double- click Ti t l e ( or Right - click and click Edi t on t he pop- up
menu ) .
2 Ent er a t it le, up t o 60 charact ers.
3 Click Appl y .
652 13 I PS Pr oj ect Schedul e Set t i ngs
Not e: Regardless of t he I PS Proj ect / Scenario Name, any t it le
ent ries made here will become, by default , t he P3E proj ect
name.
Descr i pt i on Modi f i cat i on - Engi neer i ng
To modi f y an engi neer i ng act i vi t y descr i pt i on:
1 Doubl e- cl i ck on Engi neer i ng ( or Right - click and click Edi t
on t he pop- up menu) .
I f you have not previously ent ered a descript ion modificat ion,
t here should be one blank column ( I t em 1) . I f it has already
been filled- in, click Add t o add a new column in which t o ent er a
modificat ion.
2 Select an act ivit y or group of act ivit ies for which t he
descript ion modificat ion is t o be made. This is done by
specifying all or part of t he Act ivit y Number.
The part s of t he Act ivit y Number are broken up int o t he fields
under ACTI VI TY NUMBER. Act ivit y Numbers are list ed in
Appendix A have 10 charact ers. I f you want t o modify a group of
act ivit ies, you can ent er wildcard ast erisks in some fields. At
least one of t he fields ( besides t he t wo preset fields) must
cont ain numbers.
13 I PS Pr oj ect Schedul e Set t i ngs 653
Not e: See Appendix A for a list of Act ivit y Numbers.
Pr eset engi neer i ng f i el d 1
The first t hree charact ers of t he Act ivit y Number are fixed and t he
same for all act ivit ies. They are always 000 .
Engi neer i ng phase
The fourt h charact er of t he Act ivit y Number indicat es t he maj or
engineering phase:
0 Basic engineering phase
1 Det ail engineering phase
2 Procurement phase
To select all phases, ent er an ast erisk ( * ) .
Engi neer i ng cont r act or number
The fift h and sixt h charact ers of t he Act ivit y Number indicat e t he
engineering cont ract number. For fixed proj ect - level act ivit ies, t hese
charact ers will be 00 . The engineering cont ract number is
det ermined based on your specificat ions for cont ract ors under Basis
for Capit al Cost s in t he Proj ect Basis ( see ) . I t must be a number
bet ween 01 and 40. I f all engineering cont ract or numbers are t o be
select ed, ent er t wo ast erisks ( * * ) .
Account gr oup number
The sevent h charact er of t he Act ivit y Number indicat es t he account group
number. I t is derived from t he first charact er of t he Code of Account s.
0, 1, 2 Equipment or general
3 Piping
4 Civil
5 St eelwork
6 I nst rument at ion
7 Elect rical
8 I nsulat ion
9 Paint ing
I f all account groups are t o be select ed for modificat ion, ent er one
ast erisk ( * ) .
Pr eset engi neer i ng f i el d 2
The eight h charact er of t he Act ivit y Number is fixed and t he same for
all act ivit ies. I t is always 0 .
Sequence i n account gr oup number
The nint h and t ent h numbers provide sequent ial grouping wit hin t he
maj or hierarchy of t he first eight charact ers. I f all numbers wit hin a
sequence group are t o be select ed, ent er t wo ast erisks ( * * ) .
Not e: where applicable, t he sevent h and nint h
charact ers of t he Act ivit y Number indicat e t he process
equipment class ( 01- 26) . Equipment classes are
defined in Appendix C.
3 I n t he Descr i pt i on and t ag mod. Opt i on field, select
whet her t o modify bot h t he descript ion and t he t ag ( default ) ,
only t he descript ion, or only t he t ag.
Exception: where
applicable, the seventh
and ninth characters of
the Activity Number
indicate the process
equipment class (01-26).
Equipment classes are
defined in Appendix C.
654 13 I PS Pr oj ect Schedul e Set t i ngs
4 I f you are modifying t he act ivit y descript ion, ent er t he new
descript ion in t he Engg. act i vi t y descr i pt i on field ( up t o 32
charact ers) .
5 I f you are modifying t he t ag, ent er t he new t ag in t he Tag
field ( up t o 12 charact ers) . I t will be used in place of t he t ag
( if any) provided by t he syst em. The t ag may be used as a
cont inuat ion of t he descript ion.
6 To modify anot her act ivit y descript ion, click Add. A new
column will appear. Repeat t he process for t he ot her act ivit y
descript ion.
7 Click Appl y / Ok when done t o commit t he changes. Click
Cancel t o close t he form wit hout commit t ing t he changes.
Descr i pt i on Modi f i cat i on Const r uct i on
To modi f y a const r uct i on act i vi t y descr i pt i on:
1 Doubl e- cl i ck on Const r uct i on ( or Right - click and click Edi t
on t he pop- up menu) .
I f you have not previously ent ered a descript ion modificat ion,
t here should be one blank it em column ( I t em 1) . I f it has
already been filled- in, click Add t o add a new it em column in
which t o ent er a modificat ion.
13 I PS Pr oj ect Schedul e Set t i ngs 655
2 Select an act ivit y or group of act ivit ies for which t he
descript ion modificat ion is t o be made. This is done by
specifying all or part of t he Act ivit y Number.
The Act ivit y Number is broken up int o t he fields under ACTI VI TY
NUMBER. Const ruct ion Act ivit y Numbers are list ed in Appendix B have 12
charact ers. I f you want t o modify a group of act ivit ies, you can ent er
wildcard ast erisks in some fields. However, at least one of t he fields
must cont ain numbers.
Ar ea number
The first and second charact ers of t he Act ivit y Number indicat e t he
Area number, 01 t hrough 90, or ot her proj ect - level it ems, such as
subst at ions, cont rol panel and power t ransmission lines, which always
use 91. I f act ivit ies from all Areas are t o be select ed, ent er t wo
ast erisks ( * * ) .
I dent i f i cat i on number
The t hird t hrough fift h charact ers cont ain t he user- specified reference
number from t he specificat ions form for equipment it ems and plant
bulks. For subst at ions, t he fourt h and fift h charact ers cont ain t he
subst at ion reference number ( 01- 99) specified by t he user or, if not
specified, t he Syst em default reference number of 00. I f all reference
numbers are t o be select ed, ent er t hree ast erisks ( * * * ) .
Equi pment t y pe
The sixt h and sevent h charact ers cont ain t he Equipment Code. See
Appendix D for Equipment Code definit ions. All ot her act ivit ies have a fixed
ident ifier in posit ions six and seven of t he act ivit y number, as list ed in
Act ivit y Numbering Convent ions t able in Appendix B. Ent er t wo ast erisks
( * * ) if all Equipment Type numbers are t o be select ed.
Account gr oup number
The eight h charact er, t he account group number, refers t o t he t ype of work
performed in t he act ivit y. The account group number combined wit h t he
account code ( in t he field below) , form t he t hree- charact er code by which
t he const ruct ion and sit e development act ivit ies are list ed in Appendix B. I f
all account group numbers are t o be select ed, ent er an ast erisk ( * ) .
Account code
Ent er t he nint h and t ent h digit s of t he Act ivit y Code for t he act ivit ies t o be
select ed for modificat ion ( t hat is, , excluding t he first charact er, which is t he
Account Group number, above) . I f all Act ivit y Codes are t o be
select ed, ent er t wo ast erisks ( * * ) .
Cont r act or number
The elevent h and t welt h charact ers are t he cont ract or numbers. I f all
cont ract ors are t o be select ed, ent er t wo ast erisks ( * * ) .
3 I n t he Descr i pt i on and t ag mod. Opt i on field, select
whet her t o modify bot h t he descript ion and t he t ag ( default ) ,
only t he descript ion, or only t he t ag.
4 I f you are modifying t he act ivit y descript ion, ent er t he new
descript ion in t he Const r . act i vi t y descr i pt i on field ( up t o
32 charact ers) .
See page Appendix D for
the Equipment Code
definitions.
The construction
activities are listed in
Appendix B, by the last
three characters of the
Activity Number. These
last three characters form
the account group
number and account
code.
656 13 I PS Pr oj ect Schedul e Set t i ngs
5 I f you are modifying t he t ag, ent er t he new t ag in t he Tag
field ( up t o 12 charact ers) . I t will be used in place of t he t ag
( if any) provided by t he syst em. The t ag may be used as a
cont inuat ion of t he descript ion.
6 To modify anot her act ivit y descript ion, click Add. A new
column will appear. Repeat t he process for t he ot her act ivit y
descript ion.
7 Click Appl y / Ok when done t o commit t he changes. Click
Cancel t o close t he form wit hout commit t ing t he changes.
Schedul e Adj ust ment s by Dur at i on
The act ivit y durat ion and const ruct ion crew size are int errelat ed,
such t hat an adj ust ment t o t he durat ion will cause an inversely
proport ional adj ust ment t o t he act ivit y crew size, and vice versa.
You may specify eit her a durat ion adj ust ment , a maximum crew
size, a minimum crew size, or all t hree. I f a conflict occurs, t he
crew size adj ust ment will override t he durat ion adj ust ment .
I f not adj ust ed, durat ions are calculat ed for each act ivit y based
on t he t ype of act ivit y and associat ed direct const ruct ion
man- hours.
Cr ew Si ze
You can adj ust t he syst em act ivit y durat ions by ent ering
minimum/ maximum crew sizes for various const ruct ion act ivit ies
wit hin each account group.
To adj ust cr ew si ze:
1 Double- click on Cr ew Si ze ( or Right - click and click Edi t on
t he pop- up menu) .
13 I PS Pr oj ect Schedul e Set t i ngs 657
2 Specify minimum and maximum crew sizes for each
const ruct ion crew t ype.
3 Click Appl y / Ok when done t o commit t he changes. Click
Cancel t o close t he form wit hout commit t ing t he changes.
Cr af t s
The Craft Adj ust ment s form let s you modify t he syst em- defined
craft s. The craft code and craft descript ion may be complet ely
replaced by a user- defined code and descript ion.
I n addit ion, t he maximum craft pool sizes may be modified as
required. Modifying t he craft pool sizes will affect t he act ivit y
durat ions and t he overall j ob durat ions.
To adj ust a cr af t :
1 Double- click on Cr af t s ( or Right - click and click Edi t on t he
pop- up menu) .
2 Select t he craft t o be adj ust ed by ent ering t he Sy st em cr af t
code. See I carus Reference, Chapt er 30, for list s of craft
codes by Count ry Base.
3 Ent er a numeric ( 01- 99) User cr af t code t o subst it ut e for
t he preceding Sy st em cr af t code.
658 13 I PS Pr oj ect Schedul e Set t i ngs
Not e: I f you specify a craft code already in use ( t hat is, , a
syst em craft code or a previously added user craft code) , Aspen
Capit al Cost Est imat or will combine all pool sizes and resource
requirement s for t he specified craft code and t he exist ing code.
4 Ent er a descript ion for t he craft in t he User cr af t
descr i pt i on field, up t o 20 charact ers.
5 Ent er t he number of men in t he user craft pool or ent er an
adj ust ment relat ive t o t he syst em craft pool size. The syst em
craft pool size is calculat ed based on t he syst em craft man-
- hours and schedule durat ion.
6 Ent er a 4- charact er user craft symbol. I f not hing is ent ered,
t he syst em craft symbol is used.
7 To ent er anot her adj ust ment , click Add. This adds anot her
column where you can repeat t he process.
8 Click Appl y / Ok when done t o commit t he changes. Click
Cancel t o close t he form wit hout commit t ing t he changes.
Dur at i ons
The engineering, const ruct ion, and procurement durat ion forms
can be used t o adj ust durat ions by percent age.
Engi neer i ng
Engineering Durat ion Adj ust ment s
You may ent er a percent age adj ust ment t o t he durat ions calculat ed by
t he syst em for Basic Engineering, Det ail Engineering, and/ or
Procurement .
Client Review Period ( Fut ure I mplement at ion)
13 I PS Pr oj ect Schedul e Set t i ngs 659
You can use t he Basi c engi neer i ng r evi ew per i od field t o set
t he durat ion of Act ivit y 0000003013, CLI ENT APPROVAL-
ESTI M&SCHED . Since all Det ail Engineering act ivit ies are
preceded, direct ly or indirect ly, by t his act ivit y, you may impose
a delay of any durat ion on t he cont inuat ion of engineering
act ivit y. This effect ively breaks up t he work flow t o simulat e, for
example, budget approval delay.
Const r uct i on
You may ent er a percent age adj ust ment t o t he durat ions
calculat ed by t he syst em for nine different const ruct ion
act ivit ies. Any change in act ivit y durat ion will cause a
corresponding change in act ivit y resource ( crew) .
Pr ocur ement
For each equipment group, you may ent er t he number of weeks
needed t o fabricat e and ship t he equipment t o t he sit e aft er
vendor dat a approval.
660 13 I PS Pr oj ect Schedul e Set t i ngs
I f you make no adj ust ment , Aspen Capit al Cost Est imat or uses
t he following durat ions:
Equi pment Gr oup Dur at i on
Vessels 24 weeks
Towers 36 weeks
St orage Tanks 32 weeks
Pumps 22 weeks
Compressors 50 weeks
Turbines 50 weeks
Heat Exchangers 32 weeks
Boilers 55 weeks
Furnaces 40 weeks
Air Cooler s 28 weeks
Package Refr igerat ion 44 weeks
Generat ors 26 weeks
Air Dryer s 24 weeks
Conveyors 28 weeks
Mills 45 weeks
Fans 16 weeks
Elevat ors 26 weeks
Mot ors 16 weeks
Dust Collect ors 30 weeks
Filt ers 16 weeks
13 I PS Pr oj ect Schedul e Set t i ngs 661
Cent r ifuges 40 weeks
Mixer s 16 weeks
Cooling Towers 32 weeks
Miscellaneous Equipment 26 weeks
Package I t ems 36 weeks
Packings and Linings 20 weeks
Schedul e Adj ust ment s by Act i vi t y and Logi c
Logi c Modi f i cat i on
Aspen Capit al Cost Est imat or provides sequencing logic, varying
wit h t he act ivit ies present , for all engineering and const ruct ion
act ivit ies, except t he following:
Where logical relat ionships cannot be predict ed for
syst em- designed act ivit ies, such as proj ect sit e development .
Where logical relat ionships cannot be predict ed because t he
act ivit y is user- specified.
Where a logical chain of act ivit es has been subst ant ially
broken by delet ion of act ivit ies.
The Logic Modificat ion forms provide t he means t o eit her add
relat ionships bet ween successor and predecessor act ivit ies not
provided by t he Aspen Capit al Cost Est imat or logic or t o modify
t he Aspen Capit al Cost Est imat or logic by adding and delet ing
relat ionships. Separat e forms are provided for engineering and
const ruct ion sect ions of t he net work. When adding
relat ionships, a part icular relat ionship t ype may be specified.
However, when delet ing relat ionships, all relat ionships bet ween
t he specified act ivit ies are delet ed, regardless of relat ionship
t ype.
For engineering act ivit ies, only engineering predecessors are
allowed. For const ruct ion act ivit ies, engineering and const ruct ion
predecessors are allowed.
To add or del et e an engi neer i ng r el at i onshi p:
1 Double- click on Engi neer i ng ( or Right - click and click Edi t on
t he pop- up menu) t o display t he Logic Modificat ion form for
engineering.
662 13 I PS Pr oj ect Schedul e Set t i ngs
2 I n t he Add/ del et e l ogi c opt i on field, select + or t o
indicat e whet her you are adding or delet ing a relat ionship.
3 Select a successor act ivit y, or group of act ivit ies, for which
logic modificat ions are t o be made. This is done by specifying
all or part of t he Act ivit y Number.
The part s of t he Act ivit y Number are broken up int o t he fields under
SUCCESSOR ACTI VI TY. Act ivit y Numbers, which are list ed in Appendix
A, have 10 charact ers. I f you want t o modify a group of act ivit ies, you can
ent er wildcard ast erisks in some fields. At least one of t he fields ( besides
t he t wo preset fields) must cont ain numbers.
Pr eset engi neer i ng f i el d 1
The first t hree charact ers of t he Act ivit y Number are fixed and
t he same for all act ivit ies. They are always 000 .
Engi neer i ng phase
The fourt h charact er of t he Act ivit y Number indicat es t he maj or
engineering phase:
0 Basic engineering phase
1 Det ail engineering phase
2 Procurement phase
See Appendix A for
a list of Activity
Numbers.
13 I PS Pr oj ect Schedul e Set t i ngs 663
To select all phases, ent er an ast erisk ( * ) .
- Engi neer i ng cont r act or number
The fift h and sixt h charact ers of t he Act ivit y Number indicat e t he
engineering cont ract number. For fixed proj ect - level act ivit ies, t hese
charact ers will be 00 . The engineering cont ract number is
det ermined based on your specificat ions for cont ract ors under Basis
for Capit al Cost s in t he Proj ect Basis ( refer t o t he Aspen Capit al Cost
Est imat or User Guide for furt her informat ion) . I t must be a number
bet ween 01 and 40. I f all engineering cont ract or numbers are t o be
select ed, ent er t wo ast erisks ( * * ) .
Account gr oup number
The sevent h charact er of t he Act ivit y Number indicat es t he account group
number. I t is derived from t he first charact er of t he Code of Account s.
0, 1, 2 Equipment or general
3 Piping
4 Civil
5 St eelwork
6 I nst rument at ion
7 Elect rical
8 I nsulat ion
9 Paint ing
I f all account groups are t o be select ed for modificat ion, ent er one
ast erisk ( * ) .
Pr eset engi neer i ng f i el d 2
The eight h charact er of t he Act ivit y Number is fixed and t he same for
all act ivit ies. I t is always 0 .
Sequence i n account gr oup number
The nint h and t ent h numbers provide sequent ial grouping wit hin t he
maj or hierarchy of t he first eight charact ers. I f all numbers wit hin a
sequence group are t o be select ed, ent er t wo ast erisks ( * * ) .
Not e: where applicable, t he sevent h and nint h
charact ers of t he Act ivit y Number indicat e t he
process equipment class ( 01- 26) . Equipment classes
are defined in Appendix C.
4 Select an activity, or group of activities, to be added or deleted as
predecessor(s) to the specified Successor. Use the fields under PREDESSOR
ENGG. ACTIVITY to select an activity the same way you selected a
successor activity.
5 In the Relationship type field, select the specific type of logical sequence to
use when adding relationships:
A Finish- t o- St art ( default )
S St art - t o- St art
F Finish- t o- Finish
Finish- t o- St art ( A) and St art - t o- St art ( S) relat ionships use t he
Predecessors work week t o calculat e calendar lag bet ween act ivit ies.
Finish- t o- Finish ( F) relat ionships use t he successors work week.
Exception: where
applicable, the seventh
and ninth characters of
the Activity Number
indicate the process
equipment class (01-26).
Equipment classes are
defined in Appendix C.
664 13 I PS Pr oj ect Schedul e Set t i ngs
The Rel at i onshi p Ty pe field is not used by t he syst em when delet ing
relat ionships; all relat ionships bet ween t he specified act ivit ies will be
delet ed, regardless of relat ionship t ype.
6 Enter the Lag time, in whole working days, associated with the relationship
type to be added. The default is 0 days.
7 Click Apply.
8 To add or delete another relationship, click Add and repeat the process.
To add or delet e a const ruct ion relat ionship:
Not e: Ent er eit her an engineering or a const ruct ion
predecessor, not bot h.
1 Right-click on Construction and click Edit on the pop-up menu.
13 I PS Pr oj ect Schedul e Set t i ngs 665
2 In the Add/delete logic option field, select + or to indicate whether you are
adding or deleting a relationship.
3 Select a successor construction activity, or group of activities, for which logic
modifications are to be made. This is done by specifying all or part of the
Activity Number.
The Act ivit y Number is broken up int o t he fields under SUCCESSOR
ACTI VI TY. Const ruct ion Act ivit y Numbers, which are list ed in Appendix B,
have 12 charact ers. I f you want t o modify a group of act ivit ies, you can
ent er wildcard ast erisks in some fields. However, at least one of t he
fields must cont ain numbers.
Ar ea number
The first and second charact ers of t he Act ivit y Number indicat e t he
Area number, 01 t hrough 90, or ot her proj ect - level it ems, such as
subst at ions, cont rol panel and power t ransmission lines, which always
666 13 I PS Pr oj ect Schedul e Set t i ngs
use 91. I f act ivit ies from all Areas are t o be select ed, ent er t wo
ast erisks ( * * ) .
I dent i f i cat i on number
The t hird t hrough fift h charact ers cont ain t he user- specified reference
number from t he specificat ions form for equipment it ems and plant
bulks. For subst at ions, t he fourt h and fift h charact ers cont ain t he
subst at ion reference number ( 01- 99) specified by t he user or, if not
specified, t he Syst em default reference number of 00. I f all reference
numbers are t o be select ed, ent er t hree ast erisks ( * * * ) .
Equi pment t y pe
The sixt h and sevent h charact ers cont ain t he Equipment Code. See
Appendix D for Equipment Code definit ions. All ot her act ivit ies have a fixed
ident ifier in posit ions six and seven of t he act ivit y number, as list ed in
Act ivit y Numbering Convent ions t able in Appendix B. Ent er t wo ast erisks
( * * ) if all Equipment Type numbers are t o be select ed.
Account gr oup number
The eight h charact er, t he account group number, refers t o t he t ype of work
performed in t he act ivit y. The account group number combined wit h t he
account code ( in t he field below) , form t he t hree- charact er code by which
t he const ruct ion and sit e development act ivit ies are list ed in Appendix B. I f
all account group numbers are t o be select ed, ent er an ast erisk ( * ) .
Account code
Ent er t he nint h and t ent h charact ers of t he Act ivit y Code for t he act ivit ies
t o be select ed for modificat ion ( t hat is, , excluding t he first charact er, which
is t he Account Group number, above) . I f all Act ivit y Codes are t o be
select ed, ent er t wo ast erisks ( * * ) .
Cont r act or number
The elevent h and t welft h charact ers are t he cont ract or numbers. I f all
cont ract ors are t o be select ed, ent er t wo ast erisks ( * * ) .
4 You can select either an engineering or a construction activity, or group of
activities, to be added or deleted as predecessor(s) to the specified Successor.
This is done by entering all or part of an engineering or construction Activity
Number.
To specify an engineering act ivit y, ent er all or part of an engineering
Act ivit y Number in t he fields under PREDESSOR ENGG. ACTI VI TY.
Engineering Act ivit y Numbers, which are list ed in Appendix A, have 10
charact ers. I f you want t o modify a group of act ivit ies, you can ent er
wildcard ast erisks in some fields. At least one of t he fields ( besides t he
t wo preset fields) must cont ain numbers.
Pr eset engi neer i ng f i el d 1
The first t hree charact ers of t he Act ivit y Number are fixed and t he same for
all act ivit ies. They are always 000 .
Engi neer i ng phase
The fourt h charact er of t he Act ivit y Number indicat es t he maj or
engineering phase:
0 Basic engineering phase
See Appendix D for the
Equipment Code
definitions.
The construction
activities are listed in
Appendix B by the last
three characters of the
Activity Number. These
last three characters form
the account group
number and account
code.
See Appendixes A and B
for lists of Engineering
and Construction Activity
Numbers.
13 I PS Pr oj ect Schedul e Set t i ngs 667
1 Det ail engineering phase
2 Procurement phase
To select all phases, ent er an ast erisk ( * ) .
Engi neer i ng cont r act or number
The fift h and sixt h charact ers of t he Act ivit y Number indicat e t he
engineering cont ract number. For fixed proj ect - level act ivit ies, t hese
charact ers will be 00 . The engineering cont ract number is
det ermined based on your specificat ions for cont ract ors under Basis
for Capit al Cost s in t he Proj ect Basis ( see page 117) . I t must be a
number bet ween 01 and 40. I f all engineering cont ract or numbers are
t o be select ed, ent er t wo ast erisks ( * * ) .
Account gr oup number
The sevent h charact er of t he Act ivit y Number indicat es t he account group
number. I t is derived from t he first charact er of t he Code of Account s.
0, 1, 2 Equipment or general
3 Piping
4 Civil
5 St eelwork
6 I nst rument at ion
7 Elect rical
8 I nsulat ion
9 Paint ing
I f all account groups are t o be select ed for modificat ion, ent er one
ast erisk ( * ) .
Pr eset engi neer i ng f i el d 2
The eight h charact er of t he Act ivit y Number is fixed and t he same for
all act ivit ies. I t is always 0 .
Sequence i n account gr oup number
The nint h and t ent h numbers provide sequent ial grouping wit hin t he
maj or hierarchy of t he first eight charact ers. I f all numbers wit hin a
sequence group are t o be select ed, ent er t wo ast erisks ( * * ) .
Not e: where applicable, t he sevent h and nint h
charact ers of t he Act ivit y Number indicat e t he
process equipment class ( 01- 26) . Equipment classes
are defined in Appendix C.
To specify a const ruct ion predecessor act ivit y or group of act ivit ies, ent er
all or part of a const ruct ion Act ivit y Number it in t he fields provided under
PREDECESSOR CONSTR. ACTI VI TY, t he same way you specified a
successor const ruct ion act ivit y.
5 In the Relationship type field, select the specific type of logical sequence to
use when adding relationships:
A Finish- t o- St art ( default )
S St art - t o- St art
F Finish- t o- Finish
Exception: where
applicable, the seventh
and ninth characters of
the Activity Number
indicate the process
equipment class (01-26).
Equipment classes are
defined in Appendix C.
668 13 I PS Pr oj ect Schedul e Set t i ngs
Finish- t o- St art ( A) and St art - t o- St art ( S) relat ionships use t he
Predecessors work week t o calculat e calendar lag bet ween act ivit ies.
Finish- t o- Finish ( F) relat ionships use t he successors work week.
The Rel at i onshi p Ty pe field is not used by t he syst em when delet ing
relat ionships; all relat ionships bet ween t he specified act ivit ies will be
delet ed, regardless of relat ionship t ype.
6 Enter the Lag time, in whole working days, associated with the relationship
type to be added. The default is 0 days.
7 Click Apply.
8 To add or delete another relationship, click Add and repeat the process.
Act i v i t y Modi f i cat i on
The Act ivit y Modificat ion forms for engineering and const ruct ion
allow you t o modify t he coding of act ivit ies. Act ivit ies may be
combined wit hin a common act ivit y number or delet ed ent irely.
Act ivit ies can be combined by changing an act ivit y number t o
anot her exist ing number. Specify all or part of an exist ing
act ivit y number, t hen all or part of t he ot her act ivit y number
t hat will replace it . I carus Proj ect Scheduler ( I PS) will sort t he
act ivit ies int o numerical order, merging all ident ically numbered
act ivit ies, including t he craft resources.
Act ivit ies can be delet ed by select ing an act ivit y and t hen
ent ering ast erisks inst ead of t he number of a modified act ivit y.
To modify engineering act ivit ies:
1 Right-click on Engineering and click Edit on the pop-up menu.
13 I PS Pr oj ect Schedul e Set t i ngs 669
2 Select a source activity. This is done by specifying all or part of the
Engineering Activity Number.
The part s of t he Engineering Act ivit y Number are broken up int o t he fields
under SOURCE ACTI VI TY. Engineering Act ivit y Numbers, which are
list ed in Appendix A, have 10 charact ers. I f you want t o modify a group of
act ivit ies, you can ent er wildcard ast erisks in some fields. At least one of
t he fields ( besides t he t wo preset fields) must cont ain numbers.
Pr eset engi neer i ng f i el d 1
The first t hree charact ers of t he Act ivit y Number are fixed and t he same for
all act ivit ies. They are always 000 .
Engi neer i ng phase
The fourt h charact er of t he Act ivit y Number indicat es t he maj or
engineering phase:
0 Basic engineering phase
1 Det ail engineering phase
2 Procurement phase
To select all phases, ent er an ast erisk ( * ) .
Engi neer i ng cont r act or number
The fift h and sixt h charact ers of t he Act ivit y Number indicat e t he
engineering cont ract number. For fixed proj ect - level act ivit ies, t hese
charact ers will be 00 . The engineering cont ract number is
det ermined based on your specificat ions for cont ract ors under Basis
for Capit al Cost s in t he Proj ect Basis ( see page 117) . I t must be a
number bet ween 01 and 40. I f all engineering cont ract or numbers are
t o be select ed, ent er t wo ast erisks ( * * ) .
See Appendix A for a list
of Engineering Activity
Numbers.
670 13 I PS Pr oj ect Schedul e Set t i ngs
Account gr oup number
The sevent h charact er of t he Act ivit y Number indicat es t he
account group number. I t is derived from t he first charact er of
t he Code of Account s.
0, 1, 2 Equipment or general
3 Piping
4 Civil
5 St eelwork
6 I nst rument at ion
7 Elect rical
8 I nsulat ion
9 Paint ing
I f all account groups are t o be select ed for modificat ion, ent er one
ast erisk ( * ) .
Pr eset engi neer i ng f i el d 2
The eight h charact er of t he Act ivit y Number is fixed and t he same for
all act ivit ies. I t is always 0 .
Sequence i n account gr oup number
The nint h and t ent h numbers provide sequent ial grouping wit hin t he
maj or hierarchy of t he first eight charact ers. I f all numbers wit hin a
sequence group are t o be select ed, ent er t wo ast erisks ( * * ) .
Not e: where applicable, t he sevent h and nint h charact ers of t he
Act ivit y Number indicat e t he process equipment class ( 01- 26) .
Equipment classes are defined in Appendix C.
3 In the fields under MODIFIED ACTIVITY, specify the changes that are to
be made to the source activity.
4 Click Apply.
5 To modify another activity, click Add and repeat the process.
To modi f y const r uct i on act i vi t i es:
1 Right-click on Construction and click Edit on the pop-up menu.
Exception: where
applicable, the seventh
and ninth characters of
the Activity Number
indicate the process
equipment class (01-26).
Equipment classes are
defined in Appendix C,
page 725.
13 I PS Pr oj ect Schedul e Set t i ngs 671
2 Select a source activity. This is done by specifying all or part of the
Construction Activity Number.
The Const ruct ion Act ivit y Number is broken up int o t he fields
under ACTI VI TY NUMBER. Const ruct ion Act ivit y Numbers,
which are list ed in Appendix B, have 12 charact ers. I f you want
t o modify a group of act ivit ies, you can ent er wildcard ast erisks
in some fields. However, at least one of t he fields must cont ain
numbers.
Ar ea number
The first and second charact ers of t he Act ivit y Number indicat e t he
Area number, 01 t hrough 90, or ot her proj ect - level it ems, such as
subst at ions, cont rol panel and power t ransmission lines, which always
use 91. I f act ivit ies from all Areas are t o be select ed, ent er t wo
ast erisks ( * * ) .
I dent i f i cat i on number
The t hird t hrough fift h charact ers cont ain t he user- specified reference
number from t he specificat ions form for equipment it ems and plant
bulks. For subst at ions, t he fourt h and fift h charact ers cont ain t he
subst at ion reference number ( 01- 99) specified by t he user or, if not
specified, t he Syst em default reference number of 00. I f all reference
numbers are t o be select ed, ent er t hree ast erisks ( * * * ) .
672 13 I PS Pr oj ect Schedul e Set t i ngs
Equi pment t y pe
The sixt h and sevent h charact ers cont ain t he Equipment Code. See
Appendix D for Equipment Code definit ions. All ot her act ivit ies have a fixed
ident ifier in posit ions six and seven of t he act ivit y number, as list ed in
Act ivit y Numbering Convent ions t able in Appendix B. Ent er t wo ast erisks
( * * ) if all Equipment Type numbers are t o be select ed.
Account gr oup number
The eight h charact er, t he account group number, refers t o t he t ype of work
performed in t he act ivit y. The account group number combined wit h t he
account code ( in t he field below) , form t he t hree- charact er code by which
t he const ruct ion and sit e development act ivit ies are list ed in Appendix B. I f
all account group numbers are t o be select ed, ent er an ast erisk ( * ) .
Account code
Ent er t he t ent h and elevent h charact ers of t he Act ivit y Code for t he
act ivit ies t o be select ed for modificat ion ( t hat is, , excluding t he first
charact er, which is t he Account Group number, above) . I f all Act ivit y
Codes are t o be select ed, ent er t wo ast erisks ( * * ) .
Cont r act or number
The elevent h and t welft h charact ers are t he cont ract or numbers. I f all
cont ract ors are t o be select ed, ent er t wo ast erisks ( * * ) .
3 In the fields under MODIFIED ACTIVITY, specify the changes that are to
be made to the source activity.
4 Click Apply.
5 To modify another activity, click Add and repeat the process.
Pr i maver a I nf or mat i on
To edi t Pr i maver a i nf or mat i on:
1 Right-click on Project manager information in the Primavera information
folder and click Edit on the pop-up menu.
See Appendix D for the
Equipment Code
definitions.
The construction
activities are listed in
Appendix B by the last
three characters of the
Activity Number. These
last three characters form
the account group
number and account
code.
13 I PS Pr oj ect Schedul e Set t i ngs 673
2 You can specify the following information:
User name
Password
Dat abase name
Name of Primavera dat abase where Aspen I PS dat a will be loaded ( for
example, , pmdb) .
Remot e or local host server
I ndicat es mode of operat ion, remot e server ( RMT) or local machine
( LCL) .
Ent erprise proj ect st ruct ure I D
Proj ect st ruct ure I D for Primavera Ent erprise. I f not hing is ent ered, t he
Aspen Capit al Cost Est imat or proj ect name will be used.
Ent erprise proj ect st ruct ure name
Proj ect st ruct ure name for Primavera Ent erprise. I f not hing is ent ered,
t he Aspen Capit al Cost Est imat or proj ect name will be used.
Ent erprise proj ect manager name
Name of manager ( OBS) responsible for Primavera Ent erprise. I f
not hing is ent ered, t he Aspen Capit al Cost Est imat or proj ect name will
be used.
Ent erprise proj ect WBS name
Work Breakdown st ruct ure name for Primavera Ent erprise. I f not hing
is ent ered, t he Aspen Capit al Cost Est imat or proj ect name will be used.
3 Click Appl y t o save changes.
674 13 I PS Pr oj ect Schedul e Set t i ngs
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 675
I PS Appendi x A: Engi neer i ng
and Pr ocur ement Act i vi t y
Number s
Number i ng Convent i on
Engineering and Procurement Act ivit y Numbers include bot h
fixed and variable numbers, as follows:
Fixed numbers act ivit ies relat ing t o t he overall proj ect .
Numbers t hat are repeat ed for each engineering cont ract ,
varying t he digit s t hat ident ify each cont ract or.
Numbers t hat vary for each class of equipment required
wit hin each area ( see Equipment Codes on page 727) .
As illust rat ed by t he t able on t he following page, t he first t hree
charact ers and t he eight h charact er in t he t en- charact er I D
number are always 0 for all Engineering and Procurement
act ivit ies. The rest of t he charact ers t he fourt h t hrough
sevent h, t he nint h, and t he t ent h are used t o indicat ed t he
engineering phase, area number, cont ract number, account
number, equipment class, or simply sequent ial grouping, as
described below:
The fourt h charact er indicat es t he maj or engineering phase:
o 0 Basic Engineering
o 1 Det ail Engineering
o 2 Procurement
676 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
The fift h and sixt h charact ers indicat e t he engineering
cont ract number. For fixed proj ect - level act ivit ies, t hese
charact ers will be 00 ( unless cont ract s are used) . The
engineering cont ract number is det ermined by your
specificat ions for cont ract ors in t he est imat ing syst em input
and must be a number bet ween 01 and 40.
The sevent h charact er indicat es t he Code of Account series:
o 0, 1, 2 Eit her Equipment of General
o 3 Piping
o 4 Civil
o 5 St eelwork
o 6 I nst rument at ion
o 7 Elect rical
o 8 I nsulat ion
o 9 Paint
The nint h and t ent h charact ers simply provide sequent ial
grouping wit hin t he maj or hierarchy of t he first eight
charact ers.
Not e: There is one except ion t o t he numbering convent ions
discussed here. Where applicable, t he process equipment class is
indicat ed by t he sevent h and nint h charact ers and can be a
number from 01 t o 26. See page 725 for Equipment Class
definit ions.
Engi neer i ng and Pr ocur ement Act i vi t y Number i ng Convent i ons
Cat egor y Range
Basic Engineering:
Fixed, proj ect - level 000-0-CC-0-0-01 t hrough 000-0-CC-7-0-09
Equipment , by cont ract or and class 000-0-CC-X-0-X1 t hrough 000-0-CC-X-0-X9
Det ail Engineering:
Fixed, proj ect - level 000-1-CC-0-0-11 t hrough 000-0-CC-9-0-02
Variable, by cont ract or 000-1-CC-1-0-21 t hrough 000-1-CC-7-0-97
Procurement :
Variable, by cont ract or 000-2-CC-0-0-01 t hrough 000-2-CC-9005
Equipment , by cont ract and class 000-2-CC-X-0-X1 t hrough 000-2-CC-X-0-X5
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 677
CC = Cont ract Number ( 01- 40)
XX = Process Equipment Class ( 01- 26) ; see page 725.
List of Act ivit y Numbers
The Engineering and Procurement Act ivit y Numbers are list ed
below, divided by Phase:
Basic Engineering: page 677
Det ail Engineering: page 694
Procurement : page 705
Act i v i t y
Number Def i ni t i on
Basi c Engi neer i ng
Pr el i mi nar y
0000000001 AUTHORIZATION TO PROCEED
0000000002 START ENGINEERING
0000000003 STAFFING, MOBILIZATION
0000000004 REVIEW PREVIOUS JOB
0000000005 PROJECT STAFF CONFERENCE
0000000006 CUSTOMER COORDINATION MEETING
0000000007 ANALYZE OUTSTANDING CLIENT
INPUT
0000000008 ONGOING CLIENT INPUT
0000000009 RECEIVE ALL CLIENT INPUT
Basi c Engi neer i ng Pr oj ect Level
Mat er i al s, Vessel s STDS
0000002071 PREP PRELIM MATERIALS OF CONST
0000002072 MATERIALS DEPARTMENT REVIEW
0000002073 PREP & ISSUE VESSEL STANDARDS
0000002074 CLIENT APPROVAL VESSEL STDS
0000002075 REVISE & REISSUE VESSEL STDS
User - Speci f i ed Dr aw i ngs Gener al
0000002080 DRAFT & CHECK, USER DWG (XX)
0000002081 APPROVAL, USER DWG (XX)
0000002082 REVISE & IFC, USER DWG (XX)
0000002085 DRAFT & CHECK, USER DWG (XX)
0000002086 APPROVAL, USER DWG (XX)
0000002087 REVISE & IFC, USER DWG (XX)
0000002090 DRAFT & CHECK, USER DWG (XX)
0000002091 APPROVAL, USER DWG (XX)
0000002092 REVISE & IFC, USER DWG (XX)
678 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
0000002095 DRAFT & CHECK, USER DWG (XX)
0000002096 APPROVAL, USER DWG (XX)
0000002097 REVISE & IFC, USER DWG (XX)
Pr ocess Scope Est i mat i ng
0000003001 PREPARE PRELIM PROCESS SCOPE
0000003002 PROCESS SCOPE 50% COMPLETE
0000003003 ISSUE PROCESS SCOPE
0000003004 CLIENT APPROVAL PROCESS SCOPE
0000003005 UPDATE PROCESS SCOPE
0000003006 PREPARE BUDGET ESTIMATE
0000003007 CLIENT APPROVAL BUDGET
ESTIMATE
0000003008 REVISE PROCESS SCOPE
0000003009 CLASS 2 ESTIMATE WORKSHEETS
0000003010 UPDATE CLASS 2 ESTIMATE
0000003011 COMPLETE 70% CLASS 2 ESTIMATE
0000003012 COMPLETE CLASS 2 ESTIMATE
0000003013 CLIENT APPROVAL - ESTIM &
SCHED
User - Speci f i ed Dr aw i ngs Pi pi ng
0000003080 DRAFT & CHECK, USER DWG (XX)
0000003081 APPROVAL, USER DWG (XX)
0000003082 REVISE & IFC, USER DWG (XX)
0000003085 DRAFT & CHECK, USER DWG (XX)
0000003086 APPROVAL, USER DWG (XX)
0000003087 REVISE & IFC, USER DWG (XX)
0000003090 DRAFT & CHECK, USER DWG (XX)
0000003091 APPROVAL, USER DWG (XX)
0000003092 REVISE & IFC, USER DWG (XX)
0000003095 DRAFT & CHECK, USER DWG (XX)
0000003096 APPROVAL, USER DWG (XX)
0000003097 REVISE & IFC, USER DWG (XX)
Pr oj ect Scope
0000004001 PREP & ISSUE PRELIM SCOPE DOC
0000004002 PREP & REISSUE PROJECT SCOPE
Fi r e Pr ot ect i on
0000004011 REVIEW FIRE PROTECTION REQMTS
0000004012 PREP & ISSUE FIRE PROTN SPECS
0000004013 CLIENT APPROVAL FIRE
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 679
PROTECTION
Soi l s
0000004021 SOILS ANALYSIS
0000004022 PREP & ISSUE SOILS REPORT
Envi r onment al
0000004031 PRELIM ENVIRONMENTAL
INVESTIGTN
0000004032 ISSUE ENVIRONMENTAL DATA
St r uct ur al
0000004041 PREP & ISSUE STRUCTURAL SPECS
0000004042 CLIENT APPROVAL STRUCTURAL
SPECS
0000004043 PRELIM FOUNDATION DESIGN
0000004044 CIVIL,ARCHITECTURAL & HVAC
ESTIM
Ut i l i t i es
0000004051 UTILITY DIAGRAM WORKSHEETS
0000004052 DRAFT & CHECK UTILITY FDS
0000004053 UPDATE & ISSUE UTILITY FDS
0000004054 CLIENT APPROVAL UTILITY FDS
0000004055 REVISE & REISSUE UTILITY FDS
0000004056 DRAFT & CHECK UTILITY P&IDS
0000004057 CLIENT APPROVAL UTILITY P&IDS
0000004058 UPDATE & ISSUE UTILITY P&IDS
El ect r i cal
0000004061 PREP & ISSUE ELEC STANDARDS
0000004062 CLIENT APPROVAL ELEC STANDARDS
0000004063 PREP & ISSUE ONE-LINE DIAGRAM
0000004064 UPDATE ONE-LINE DIAGRAM
0000004065 PREPARE MAJOR ELEC EQPT REQNS
0000004066 APPROVE MAJOR ELEC EQPT REQNS
0000004067 MAJOR ELEC EQUIPMENT QUOTES
0000004068 TAB & SELECT ELEC EQPT VENDOR
0000004069 CLIENT APPROVE ELEC EQPT
VENDOR
0000004070 PREPARE AREA CLASSIFCN PLAN
0000004071 DRAFT & CHECK CLASSIFCN PLAN
0000004072 CLIENT APPROVAL,CLASSIFCN PLAN
0000004073 REV & ISSUE CLASSIFICATION
PLAN
0000004075 ELECTRICAL COST ESTIMATE
User - speci f i ed Dr aw i ngs Ci vi l / Bui l di ng
680 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
0000004080 DRAFT & CHECK, USER DWG (XX)
0000004081 APPROVAL, USER DWG (XX)
0000004082 REVISE & IFC, USER DWG (XX)
0000004085 DRAFT & CHECK, USER DWG (XX)
0000004086 APPROVAL, USER DWG (XX)
0000004087 REVISE & IFC, USER DWG (XX)
0000004090 DRAFT & CHECK, USER DWG (XX)
0000004091 APPROVAL, USER DWG (XX)
0000004092 REVISE & IFC, USER DWG (XX)
0000004095 DRAFT & CHECK, USER DWG (XX)
0000004096 APPROVAL, USER DWG (XX)
0000004097 REVISE & IFC, USER DWG (XX)
PFD s
0000005001 ANALYZE PROCESS REQUIREMENTS
0000005002 HEAT & MATERIAL BALANCE
0000005003 PROCESS FLOWSHEETS
0000005004 DRAFT & CHECK PFDS
0000005005 UPDATE & ISSUE PFDS(1)
0000005011 CLIENT APPROVAL PFDS(1)
0000005012 REVISE & REISSUE PFDS(2)
0000005013 CLIENT APPROVAL PFDS(2)
0000005014 REVISE & REISSUE PFDS(3)
I nst r ument at i on
0000005021 PREPARE INSTRUMENT STANDARDS
0000005022 CLIENT APPROVAL INSTRUMENT
STDS
0000005023 REVISE & REISSUE INSTRUMENT
0000005024 PREPARE INSTRUMENT INDEX
Pi pi ng
0000005031 PRELIMINARY P&ID WORKSHEETS
0000005032 INTERNAL REVIEW P&IDS
0000005033 DRAFT & CHECK P&IDS
0000005034 UPDATE & ISSUE P&IDS(1)
0000005035 CLIENT APPROVAL P&IDS(1)
0000005036 REVISE & REISSUE P&IDS(2)
0000005037 PREPARE & ISSUE LINE LIST
0000005041 PREP & ISSUE PIPING STANDARDS
0000005042 CLIENT APPROVAL PIPING STDS
0000005043 REVISE & REISSUE PIPING STDS
0000005044 PIPING ARRANGEMENT STUDIES
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 681
0000005045 DRAFT INTERCONNG PIPING DWGS
0000005046 REV & ISSUE INTERCONNG PIPING
0000005047 PIPING MATERIAL TAKEOFF
Pl ot Pl ans
0000005051 PREPARE SITE PLANNING MODEL
0000005052 GA, PLOT PLAN STUDIES
0000005053 DRAFT & CHECK GA, PLOT PLANS
0000005054 UPDATE & ISSUE GA, PLOT PLANS
0000005055 CLIENT APPROVAL GA, PLOT PLANS
0000005056 REVISE & REISSUE GA, PLOT
PLANS
User - Speci f i ed Dr aw i ngs St eel w or k
0000005061 PRELIM SIZING MECHANICAL
0000005062 PREPARE ELECTRICAL LOAD LIST
0000005071 PREPARE & ISSUE MECH STANDARDS
0000005072 CLIENT APPROVAL MECH STANDARDS
0000005073 UPDATE & ISSUE MECH STANDARDS
0000005080 DRAFT & CHECK, USER DWG (XX)
0000005081 APPROVAL, USER DWG (XX)
0000005082 REVISE & IFC, USER DWG (XX)
0000005085 DRAFT & CHECK, USER DWG (XX)
0000005086 APPROVAL, USER DWG (XX)
0000005087 REVISE & IFC, USER DWG (XX)
0000005090 DRAFT & CHECK, USER DWG (XX)
0000005091 APPROVAL, USER DWG (XX)
0000005092 REVISE & IFC, USER DWG (XX)
0000005095 DRAFT & CHECK, USER DWG (XX)
0000005096 APPROVAL, USER DWG (XX)
0000005097 REVISE & IFC, USER DWG (XX)
Pr ocess St udi es
0000006001 PROCESS STUDIES
Cont r ol Sy st em
0000006010 PANEL/CONSOLE LAYOUT STUDY
0000006011 DRAFT & CHECK PANEL/CONSOLE
DWGS
0000006012 APPROVE PANEL/CONSOLE DWGS
0000006013 REV & ISSUE PANEL/CONSOLE DWGS
0000006020 SCOPE SHARED DISPLAY SYSTEM
0000006021 IFQ DIGITAL CONTROL SYSTEM
0000006022 APPROVE DIG CONTROL SYSTEM
0000006030 PREPARE CONTROL PANEL SPECS
0000006031 IFQ CONTROL PANEL REQNS
682 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
0000006032 APPROVE CONTROL PANEL REQNS
User - Speci f i ed Dr aw i ngs I nst r ument at i on
0000006080 DRAFT & CHECK, USER DWG (XX)
0000006081 APPROVAL, USER DWG (XX)
0000006082 REVISE & IFC, USER DWG (XX)
0000006085 DRAFT & CHECK, USER DWG (XX)
0000006086 APPROVAL, USER DWG (XX)
0000006087 REVISE & IFC, USER DWG (XX)
0000006090 DRAFT & CHECK, USER DWG (XX)
0000006091 APPROVAL, USER DWG (XX)
0000006092 REVISE & IFC, USER DWG (XX)
0000006095 DRAFT & CHECK, USER DWG (XX)
0000006096 APPROVAL, USER DWG (XX)
0000006097 REVISE & IFC, USER DWG (XX)
Mi sc, Document at i on
0000007001 PREPARE PRELIM EQUIPMENT LIST
0000007002 SCHED & ESTIMATE PROCESS WORK
0000007003 PREPARE EARLY ENGINEERING CPM
0000007004 PREPARE EQUIPMENT STATUS LIST
0000007005 UPDATE & ISSUE EQUIPMENT LIST
0000007006 PREPARE & ISSUE BIDDERS LIST
0000007007 CLIENT APPROVE BIDDERS LIST
0000007008 REVISE & REISSUE BIDDERS LIST
0000007009 PREPARE & ISSUE PROJECT CPM
User - Speci f i ed Dr aw i ngs El ect r i cal
0000007080 DRAFT & CHECK, USER DWG (XX)
0000007081 APPROVAL, USER DWG (XX)
0000007082 REVISE & IFC, USER DWG (XX)
0000007085 DRAFT & CHECK, USER DWG (XX)
0000007086 APPROVAL, USER DWG (XX)
0000007087 REVISE & IFC, USER DWG (XX)
0000007090 DRAFT & CHECK, USER DWG (XX)
0000007091 APPROVAL, USER DWG (XX)
0000007092 REVISE & IFC, USER DWG (XX)
0000007095 DRAFT & CHECK, USER DWG (XX)
0000007096 APPROVAL, USER DWG (XX)
0000007097 REVISE & IFC, USER DWG (XX)
Basi c Engi neer i ng Equi pment , Var i abl e by Cl ass and
Cont r act or
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 683
Vessel s
0000010011 PROCESS SPECS, PRESS VESSELS-
01
0000010012 REV PROC SPECS, PRESS VESSELS-
01
0000010013 MECH DESIGN, PRESS VESSELS-
01
0000010014 PREPARE REQNS, PRESS VESSELS-
01
0000010015 OBTAIN QUOTES, PRESS VESSELS-
01
0000010016 SELECT VENDORS, PRESS VESSELS-
01
0000010017 APPROVE VENDOR, PRESS VESSELS-
01
0000010018 APPROVE REQNS, PRESS VESSELS-
01
0000010019 REISSUE REQNS, PRESS VESSELS-
01
Tow er s
0000010021 PROCESS SPECS, TOWERS-01
0000010022 REV PROC SPECS, TOWERS-01
0000010023 MECH DESIGN, TOWERS-01
0000010024 PREPARE REQNS, TOWERS-01
0000010025 OBTAIN QUOTES, TOWERS-01
0000010026 SELECT VENDORS, TOWERS-01
0000010027 APPROVE VENDOR, TOWERS-01
0000010028 APPROVE REQNS, TOWERS-01
0000010029 REISSUE REQNS, TOWERS-01
St or age Tank s
0000010031 PROCESS SPECS, STORAGE TANKS-
01
0000010032 REV PROC SPECS, STORAGE TANKS-
01
0000010033 MECH DESIGN, STORAGE TANKS-
01
0000010034 PREPARE REQNS, STORAGE TANKS-
01
0000010035 OBTAIN QUOTES, STORAGE TANKS-
01
0000010036 SELECT VENDORS, STORAGE TANKS-
01
0000010037 APPROVE VENDOR, STORAGE TANKS-
684 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
01
0000010038 APPROVE REQNS, STORAGE TANKS-
01
0000010039 REISSUE REQNS, STORAGE TANKS-
01
Pumps
0000010041 PROCESS SPECS, PUMPS -
01
0000010042 REV PROC SPECS, PUMPS -
01
0000010043 MECH DESIGN, PUMPS -
01
0000010044 PREPARE REQNS, PUMPS -
01
0000010045 OBTAIN QUOTES, PUMPS -
01
0000010046 SELECT VENDORS, PUMPS -
01
0000010047 APPROVE VENDOR, PUMPS -
01
0000010048 APPROVE REQNS, PUMPS -
01
0000010049 REISSUE REQNS, PUMPS -
01
Compr essor s
0000010051 PROCESS SPECS, COMPRESSORS -
01
0000010052 REV PROC SPECS, COMPRESSORS -
01
0000010053 MECH DESIGN, COMPRESSORS -
01
0000010054 PREPARE REQNS, COMPRESSORS -
01
0000010055 OBTAIN QUOTES, COMPRESSORS -
01
0000010056 SELECT VENDORS, COMPRESSORS -
01
0000010057 APPROVE VENDOR, COMPRESSORS -
01
0000010058 APPROVE REQNS, COMPRESSORS -
01
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 685
0000010059 REISSUE REQNS, COMPRESSORS -
01
Tur bi nes
0000010061 PROCESS SPECS, TURBINES -
01
0000010062 REV PROC SPECS, TURBINES -
01
0000010063 MECH DESIGN, TURBINES -
01
0000010064 PREPARE REQNS, TURBINES -
01
0000010065 OBTAIN QUOTES, TURBINES -
01
0000010066 SELECT VENDORS, TURBINES -
01
0000010067 APPROVE VENDOR, TURBINES -
01
0000010068 APPROVE REQNS, TURBINES -
01
0000010069 REISSUE REQNS, TURBINES -
01
Heat Ex changer s
0000010071 PROCESS SPECS, EXCHANGERS -
01
0000010072 REV PROC SPECS, EXCHANGERS -
01
0000010073 MECH DESIGN, EXCHANGERS -
01
0000010074 PREPARE REQNS, EXCHANGERS -
01
0000010075 OBTAIN QUOTES, EXCHANGERS -
01
0000010076 SELECT VENDORS, EXCHANGERS -
01
0000010077 APPROVE VENDOR, EXCHANGERS -
01
0000010078 APPROVE REQNS, EXCHANGERS -
01
0000010079 REISSUE REQNS, EXCHANGERS -
01
Boi l er s
0000010081 PROCESS SPECS, BOILERS -
01
686 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
0000010082 REV PROC SPECS, BOILERS -
01
0000010083 MECH DESIGN, BOILERS -
01
0000010084 PREPARE REQNS, BOILERS -
01
0000010085 OBTAIN QUOTES, BOILERS -
01
0000010086 SELECT VENDORS, BOILERS -
01
0000010087 APPROVE VENDOR, BOILERS -
01
0000010088 APPROVE REQNS, BOILERS -
01
0000010089 REISSUE REQNS, BOILERS -
01
Fur naces
0000010091 PROCESS SPECS, FURNACES -
01
0000010092 REV PROC SPECS, FURNACES -
01
0000010093 MECH DESIGN, FURNACES -
01
0000010094 PREPARE REQNS, FURNACES -
01
0000010095 OBTAIN QUOTES, FURNACES -
01
0000010096 SELECT VENDORS, FURNACES -
01
0000010097 APPROVE VENDOR, FURNACES -
01
0000010098 APPROVE REQNS, FURNACES -
01
0000010099 REISSUE REQNS, FURNACES -
01
Ai r Cool er s
0000011001 PROCESS SPECS, AIR COOLERS -
01
0000011002 REV PROC SPECS, AIR COOLERS -
01
0000011003 MECH DESIGN, AIR COOLERS -
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 687
01
0000011004 PREPARE REQNS, AIR COOLERS -
01
0000011005 OBTAIN QUOTES, AIR COOLERS -
01
0000011006 SELECT VENDORS, AIR COOLERS -
01
0000011007 APPROVE VENDOR, AIR COOLERS -
01
0000011008 APPROVE REQNS, AIR COOLERS -
01
0000011009 REISSUE REQNS, AIR COOLERS -
01
Pk g Ref r i ger at i on
0000011011 PROCESS SPECS, PKG REFRIG -
01
0000011012 REV PROC SPECS, PKG REFRIG -
01
0000011013 MECH DESIGN, PKG REFRIG -
01
0000011014 PREPARE REQNS, PKG REFRIG -
01
0000011015 OBTAIN QUOTES, PKG REFRIG -
01
0000011016 SELECT VENDORS, PKG REFRIG -
01
0000011017 APPROVE VENDOR, PKG REFRIG -
01
0000011018 APPROVE REQNS, PKG REFRIG -
01
0000011019 REISSUE REQNS, PKG REFRIG -
01
Gener at or s
0000011021 PROCESS SPECS, GENERATORS -
01
0000011022 REV PROC SPECS, GENERATORS -
01
0000011023 MECH DESIGN, GENERATORS -
01
0000011024 PREPARE REQNS, GENERATORS -
01
0000011025 OBTAIN QUOTES, GENERATORS -
01
688 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
0000011026 SELECT VENDORS, GENERATORS -
01
0000011027 APPROVE VENDOR, GENERATORS -
01
0000011028 APPROVE REQNS, GENERATORS -
01
0000011029 REISSUE REQNS, GENERATORS -
01
Ai r Dr y er s
0000011031 PROCESS SPECS, AIR DRYERS -
01
0000011032 REV PROC SPECS, AIR DRYERS -
01
0000011033 MECH DESIGN, AIR DRYERS -
01
0000011034 PREPARE REQNS, AIR DRYERS -
01
0000011035 OBTAIN QUOTES, AIR DRYERS -
01
0000011036 SELECT VENDORS, AIR DRYERS -
01
0000011037 APPROVE VENDOR, AIR DRYERS -
01
0000011038 APPROVE REQNS, AIR DRYERS -
01
0000011039 REISSUE REQNS, AIR DRYERS -
01
Conv ey or s
0000011041 PROCESS SPECS, CONVEYORS -
01
0000011042 REV PROC SPECS, CONVEYORS -
01
0000011043 MECH DESIGN, CONVEYORS -
01
0000011044 PREPARE REQNS, CONVEYORS -
01
0000011045 OBTAIN QUOTES, CONVEYORS -
01
0000011046 SELECT VENDORS, CONVEYORS -
01
0000011047 APPROVE VENDOR, CONVEYORS -
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 689
01
0000011048 APPROVE REQNS, CONVEYORS -
01
0000011049 REISSUE REQNS, CONVEYORS -
01
Mi l l s
0000011051 PROCESS SPECS, MILLS -
01
0000011052 REV PROC SPECS, MILLS -
01
0000011053 MECH DESIGN, MILLS -
01
0000011054 PREPARE REQNS, MILLS -
01
0000011055 OBTAIN QUOTES, MILLS -
01
0000011056 SELECT VENDORS, MILLS -
01
0000011057 APPROVE VENDOR, MILLS -
01
0000011058 APPROVE REQNS, MILLS -
01
0000011059 REISSUE REQNS, MILLS -
01
Fans
0000011061 PROCESS SPECS, FANS -
01
0000011062 REV PROC SPECS, FANS -
01
0000011063 MECH DESIGN, FANS -
01
0000011064 PREPARE REQNS, FANS -
01
0000011065 OBTAIN QUOTES, FANS -
01
0000011066 SELECT VENDORS, FANS -
01
0000011067 APPROVE VENDOR, FANS -
01
0000011068 APPROVE REQNS, FANS -
01
0000011069 REISSUE REQNS, FANS -
01
690 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
El evat or s
0000011071 PROCESS SPECS, ELEVATORS -
01
0000011072 REV PROC SPECS, ELEVATORS -
01
0000011073 MECH DESIGN, ELEVATORS -
01
0000011074 PREPARE REQNS, ELEVATORS -
01
0000011075 OBTAIN QUOTES, ELEVATORS -
01
0000011076 SELECT VENDORS, ELEVATORS -
01
0000011077 APPROVE VENDOR, ELEVATORS -
01
0000011078 APPROVE REQNS, ELEVATORS -
01
0000011079 REISSUE REQNS, ELEVATORS -
01
Mot or s
0000011081 PROCESS SPECS, MOTORS -
01
0000011082 REV PROC SPECS, MOTORS -
01
0000011083 MECH DESIGN, MOTORS -
01
0000011084 PREPARE REQNS, MOTORS -
01
0000011085 OBTAIN QUOTES, MOTORS -
01
0000011086 SELECT VENDORS, MOTORS -
01
0000011087 APPROVE VENDOR, MOTORS -
01
0000011088 APPROVE REQNS, MOTORS -
01
0000011089 REISSUE REQNS, MOTORS -
01
Dust Col l ect or s
0000011091 PROCESS SPECS, DUST COLLECTR-
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 691
01
0000011092 REV PROC SPECS, DUST COLLECTR-
01
0000011093 MECH DESIGN, DUST COLLECTR-
01
0000011094 PREPARE REQNS, DUST COLLECTR-
01
0000011095 OBTAIN QUOTES, DUST COLLECTR-
01
0000011096 SELECT VENDORS, DUST COLLECTR-
01
0000011097 APPROVE VENDOR, DUST COLLECTR-
01
0000011098 APPROVE REQNS, DUST COLLECTR-
01
0000011099 REISSUE REQNS, DUST COLLECTR-
01
Fi l t er s
0000012001 PROCESS SPECS, FILTERS -
01
0000012002 REV PROC SPECS, FILTERS -
01
0000012003 MECH DESIGN, FILTERS -
01
0000012004 PREPARE REQNS, FILTERS -
01
0000012005 OBTAIN QUOTES, FILTERS -
01
0000012006 SELECT VENDORS, FILTERS -
01
0000012007 APPROVE VENDOR, FILTERS -
01
0000012008 APPROVE REQNS, FILTERS -
01
0000012009 REISSUE REQNS, FILTERS -
01
Cent r i f uges
0000012011 PROCESS SPECS, CENTRIFUGES -
01
0000012012 REV PROC SPECS, CENTRIFUGES -
01
0000012013 MECH DESIGN, CENTRIFUGES -
01
692 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
0000012014 PREPARE REQNS, CENTRIFUGES -
01
0000012015 OBTAIN QUOTES, CENTRIFUGES -
01
0000012016 SELECT VENDORS, CENTRIFUGES -
01
0000012017 APPROVE VENDOR, CENTRIFUGES -
01
0000012018 APPROVE REQNS, CENTRIFUGES -
01
0000012019 REISSUE REQNS, CENTRIFUGES -
01
Mi x er s
0000012021 PROCESS SPECS, MIXERS -
01
0000012022 REV PROC SPECS, MIXERS -
01
0000012023 MECH DESIGN, MIXERS -
01
0000012024 PREPARE REQNS, MIXERS -
01
0000012025 OBTAIN QUOTES, MIXERS -
01
0000012026 SELECT VENDORS, MIXERS -
01
0000012027 APPROVE VENDOR, MIXERS -
01
0000012028 APPROVE REQNS, MIXERS -
01
0000012029 REISSUE REQNS, MIXERS -
01
Cool i ng Tow er s
0000012031 PROCESS SPECS, COOLING TOWER-
01
0000012032 REV PROC SPECS, COOLING TOWER-
01
0000012033 MECH DESIGN, COOLING TOWER-
01
0000012034 PREPARE REQNS, COOLING TOWER-
01
0000012035 OBTAIN QUOTES, COOLING TOWER-
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 693
01
0000012036 SELECT VENDORS, COOLING TOWER-
01
0000012037 APPROVE VENDOR, COOLING TOWER-
01
0000012038 APPROVE REQNS, COOLING TOWER-
01
0000012039 REISSUE REQNS, COOLING TOWER-
01
Mi sc. Equi pment
0000012041 PROCESS SPECS, MISC EQUIP -
01
0000012042 REV PROC SPECS, MISC EQUIP -
01
0000012043 MECH DESIGN, MISC EQUIP -
01
0000012044 PREPARE REQNS, MISC EQUIP -
01
0000012045 OBTAIN QUOTES, MISC EQUIP -
01
0000012046 SELECT VENDORS, MISC EQUIP -
01
0000012047 APPROVE VENDOR, MISC EQUIP -
01
0000012048 APPROVE REQNS, MISC EQUIP -
01
0000012049 REISSUE REQNS, MISC EQUIP -
01
Pack age I t ems
0000012051 PROCESS SPECS, PACKAGE ITEMS-
01
0000012052 REV PROC SPECS, PACKAGE ITEMS-
01
0000012053 MECH DESIGN, PACKAGE ITEMS-
01
0000012054 PREPARE REQNS, PACKAGE ITEMS-
01
0000012055 OBTAIN QUOTES, PACKAGE ITEMS-
01
0000012056 SELECT VENDORS, PACKAGE ITEMS-
01
0000012057 APPROVE VENDOR, PACKAGE ITEMS-
01
694 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
0000012058 APPROVE REQNS, PACKAGE ITEMS-
01
0000012059 REISSUE REQNS, PACKAGE ITEMS-
01
Pack i ngs and Li ni ngs
0000012061 PROCESS SPECS, PACK&LININGS -
01
0000012062 REV PROC SPECS, PACK&LININGS -
01
0000012063 MECH DESIGN, PACK&LININGS -
01
0000012064 PREPARE REQNS, PACK&LININGS -
01
0000012065 OBTAIN QUOTES, PACK&LININGS -
01
0000012066 SELECT VENDORS, PACK&LININGS -
01
0000012067 APPROVE VENDOR, PACK&LININGS -
01
0000012068 APPROVE REQNS, PACK&LININGS -
01
0000012069 REISSUE REQNS, PACK&LININGS -
01
Det ai l Engi neer i ng
Pr oj ect Level
CPM
0001000011 UPDATE & ISSUE PROJECT CPM
0001000012 FINALIZE CPM FOR CONSTRUCTION
Def i ni t i ve Est i mat e
0001000021 DEFINITIVE ESTIMATE MTO
0001000022 PREPARE DEFINITIVE ESTIMATE
0001000023 REVIEW & ISSUE DEFIN ESTIMATE
0001000024 UPDATE DEFINITIVE ESTIMATE
0001000025 FINALIZE CONTROL ESTIMATE
Si t e Devel opment
0001001011 CIVIL DESIGN,LAYOUT STUDIES
0001001012 PREP SITE GRADING DRAWINGS
0001001013 DRAFT & CHECK SITE GRADING
DWGS
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 695
0001001014 PREP SITE DEVELOPMENT DETAILS
0001001015 DRAFT & CHECK SITE DEVEL
DETAILS
0001001016 CLIENT APPROVE SITE DEVEL DWGS
0001001017 REV & ISSUE SITE DEVELOPMT
DWGS
Equi pment Lay out
0001002001 UPDATE EQUIPMENT LIST
0001002010 EQUIPMENT LAYOUT STUDIES
0001002011 REVIEW EQUIP LAYOUTS & FREEZE
Li ne Li st
0001003000 PREPARE & ISSUE LINE LIST
Pi pi ng Model ( i f speci f i ed)
0001003010 PREPARE MODEL
0001003011 PROJECT REVIEW,UPDATE MODEL
0001003012 CHECK & IFC MODEL
0001003015 REVISE & REISSUE PFDS
Ci vi l
0001004000 PREP & ISSUE BUILDING SPECS
0001004001 REBAR, CONCRETE BULK MTO
0001004002 PREPARE & ISSUE REBAR REQNS
0001004003 CLIENT APPROVE REBAR REQNS
0001004004 MTO & REQN EARLY UNDERGRND
MATL
St r uct ur al
0001005002 PRELIM STRUCTURAL MTO
Cont r ol Sy st em
0001006004 MTO & REQN JUNC BOX, MAJOR
CABLE
0001006007 INSTRUMENT CABLE TRAY STUDY
0001006070 PREP CONTROL ROOM/CONSOLE DWGS
0001006071 DRAFT&CHK CONTRL RM/CONSOLE
DWGS
0001006072 APPROVE CONTROL RM/CONSOLE
DWGS
0001006073 REV CONTROL RM/CONSOLE DWGS
El ect r i cal
0001007000 UPDATE ELECTRICAL LOAD LIST
0001007001 MTO & REQN ELEC BULK MATLS
0001007002 MTO & REQN MINOR ELEC EQUIP
0001007003 MTO & REQN CABLE TRAY,
696 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
HARDWARE
0001007004 MTO & REQN ELEC TRACING MATL
0001007007 ELEC CABLE TRAY STUDY
0001007008 ELEC HEAT TRACING STUDY
0001007009 LIGHTING STUDY
I nsul at i on
0001008000 PREP & ISSUE INSULATION SPECS
0001008001 CLIENT APPROVE INSULATION
SPECS
0001008002 REV & ISSUE INSULATION SPECS
Pai nt
0001009000 PREP & ISSUE PAINTING SPECS
0001009001 CLIENT APPROVE PAINT SPECS
0001009002 REVISE & ISSUE PAINTING SPECS
Det ai l Engi neer i ng Var i abl e by Cont r act or
Equi pment Lay out ( GA s)
0001011022 REV,IFD EQUIP LAYOUT DWGS -
01
User - Speci f i ed Dr aw i ngs Gener al
0001011080 DRAFT & CHECK, USER DWG (XX)
0001011081 APPROVAL, USER DWG (XX)
0001011082 REVISE & IFC, USER DWG (XX)
0001011085 DRAFT & CHECK, USER DWG (XX)
0001011086 APPROVAL, USER DWG (XX)
0001011087 REVISE & IFC, USER DWG (XX)
0001011090 DRAFT & CHECK, USER DWG (XX)
0001011091 APPROVAL, USER DWG (XX)
0001011092 REVISE & IFC, USER DWG (XX)
0001011095 DRAFT & CHECK, USER DWG (XX)
0001011096 APPROVAL, USER DWG (XX)
0001011097 REVISE & IFC, USER DWG (XX)
Rot at i ng Equi pment
0001012012 ROTATING EQP STRESS ANALYSIS -
01
Pi pi ng
0001013001 BULK PIPING MTO (80%) -
01
0001013002 PREP PIPING REQNS (80%) -
01
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 697
0001013003 PREP REMOTE SHOP REQNS -
01
0001013017 REVISE & ISSUE P&IDS -
01
0001013021 PREPARE PIPING LAYOUT -
01
0001013022 UPDATE PIPING LAYOUT -
01
0001013023 PIPING STRESS ANALYSIS -
01
0001013031 DRAFT & CHECK PIPE ARNGMNT -
01
0001013032 CLIENT APPROVAL PIPE ARNGMNT -
01
0001013033 UPDATE,IFC PIPING ARNGMNT -
01
0001013041 DRAFT & CHECK ISOMETRICS -
01
0001013042 CLIENT APPROVAL ISOS -
01
0001013043 REVISE & ISSUE ISOS -
01
0001013045 FINALIZE LINE INDEX -
01
0001013051 PREPARE PIPE TEST SCHEDS -
01
0001013052 CHECK,IFC PIPE TEST SCHEDS -
01
0001013055 FINALIZE UTILITY P&IDS -
01
0001013060 DESIGN SPECIAL HANGERS -
01
0001013061 DRAFT & CHECK ENG HANGERS -
01
0001013062 APPROVE HANGER DRAWINGS -
01
0001013063 REV & ISSUE HANGER DWGS -
01
0001013071 DRAFT & CHECK STM TRACING DWG-
01
0001013072 APPROVE STEAM TRACING DWGS -
01
0001013073 REV,IFC STEAM TRACING DWGS -
01
698 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
User - Speci f i ed Dr aw i ngs Pi pi ng
0001013080 DRAFT & CHECK, USER DWG (XX) -
01
0001013081 APPROVAL, USER DWG (XX) -
01
0001013082 REVISE & IFC, USER DWG (XX) -
01
0001013085 DRAFT & CHECK, USER DWG (XX) -
01
0001013086 APPROVAL, USER DWG (XX) -
01
0001013087 REVISE & IFC, USER DWG (XX) -
01
0001013090 DRAFT & CHECK, USER DWG (XX) -
01
0001013091 APPROVAL, USER DWG (XX) -
01
0001013092 REVISE & IFC, USER DWG (XX) -
01
0001013095 DRAFT & CHECK, USER DWG (XX) -
01
0001013096 APPROVAL, USER DWG (XX) -
01
0001013097 REVISE & IFC, USER DWG (XX) -
01
Ci vi l
0001014010 DESIGN EQUIPMENT FOUNDATIONS -
01
0001014011 DRAFT & CHECK EQUIP FDN DWGS -
01
0001014012 APPROVAL, EQUIP FDN DWGS -
01
0001014013 REV & IFC,EQUIP FDN DWGS -
01
0001014020 DESIGN STEELWORK FOUNDATIONS -
01
0001014021 DRAFT & CHECK STEELWORK FDNS -
01
0001014022 APPROVE STEELWORK FDN DWGS -
01
0001014023 REV & IFC STEELWORK FDN DWGS -
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 699
01
0001014030 DESIGN PAVING -
01
0001014031 DRAFT & CHECK, PAVING DWGS -
01
0001014032 APPROVAL, PAVING DWGS -
01
0001014033 REV & IFC PAVING DWGS -
01
0001014040 DESIGN MISC. CONCRETE -
01
0001014041 DRAFT & CHECK, MISC CONC DWGS-
01
0001014042 APPROVAL, MISC CONCRETE DWGS -
01
0001014043 REV & IFC MISC CONCRETE DWGS -
01
0001014050 PREP UNDERGROUND PIPE LAYOUT -
01
0001014051 DRAFT & CHECK U-GRND PIPING -
01
0001014052 CLIENT APPROVE U-GRND PIPING -
01
0001014053 REV & ISSUE U-GRND PIPING -
01
Bui l di ngs
0001014060 PREP BUILDING PLANS,ELEVNS -
01
0001014061 DRAFT&CHECK BLDG PLANS,ELEVNS-
01
0001014062 APPROVE BLDG PLANS,ELEVNS -
01
0001014063 REV,IFC BLDG PLANS,ELEVNS -
01
0001014071 DRAFT & CHECK ARCH DETAILS -
01
0001014072 APPROVE ARCH DETAILS -
01
0001014073 REV & ISSUE ARCH DETAILS -
01
User - Speci f i ed Dr aw i ngs Ci vi l / Bui l di ng
0001014080 DRAFT & CHECK, USER DWG (XX) -
01
700 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
0001014081 APPROVAL, USER DWG (XX) -
01
0001014082 REVISE & IFC, USER DWG (XX) -
01
0001014085 DRAFT & CHECK, USER DWG (XX) -
01
0001014086 APPROVAL, USER DWG (XX) -
01
0001014087 REVISE & IFC, USER DWG (XX) -
01
0001014090 DRAFT & CHECK, USER DWG (XX) -
01
0001014091 APPROVAL, USER DWG (XX) -
01
0001014092 REVISE & IFC, USER DWG (XX) -
01
0001014095 DRAFT & CHECK, USER DWG (XX) -
01
0001014096 APPROVAL, USER DWG (XX) -
01
0001014097 REVISE & IFC, USER DWG (XX) -
01
St eel w or k
0001015010 STRUCTURAL STEEL DESIGN -
01
0001015011 DRAFT & CHECK STRUCT DWGS -
01
0001015012 CLIENT APPROVE STRUCT DWGS -
01
0001015013 REV & ISSUE STRUCT DWGS -
01
0001015021 DRAFT & CHECK MISC STEEL -
01
0001015022 APPROVE MISC STEEL DWGS -
01
0001015023 REV & ISSUE MISC STEEL -
01
0001015031 DRAFT & CHECK GRATING DWGS -
01
0001015032 APPROVE GRATING DWGS -
01
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 701
0001015033 REV & IFP GRATING DWGS -
01
0001015034 MT0 & REQN GRATING -
01
0001015035 APPROVE GRATING REQNS -
01
User - Speci f i ed Dr aw i ngs St eel w or k
0001015080 DRAFT & CHECK, USER DWG (XX) -
01
0001015081 APPROVAL, USER DWG (XX) -
01
0001015082 REVISE & IFC, USER DWG (XX) -
01
0001015085 DRAFT & CHECK, USER DWG (XX) -
01
0001015086 APPROVAL, USER DWG (XX) -
01
0001015087 REVISE & IFC, USER DWG (XX) -
01
0001015090 DRAFT & CHECK, USER DWG (XX) -
01
0001015091 APPROVAL, USER DWG (XX) -
01
0001015092 REVISE & IFC, USER DWG (XX) -
01
0001015095 DRAFT & CHECK, USER DWG (XX) -
01
0001015096 APPROVAL, USER DWG (XX) -
01
0001015097 REVISE & IFC, USER DWG (XX) -
01
I nst r ument at i on
0001016000 PREPARE, IFC INSTR INDEX -
01
0001016001 FINALIZE, IFC INSTR INDEX -
01
0001016003 MTO & REQN TAGGED ITEMS -
01
0001016010 DESIGN LOOP DIAGRAMS -
01
0001016011 PREP LOOP DIAGRAMS, IFP -
01
0001016012 APPROVE INSTR LOOP DGS -
702 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
01
0001016013 REVIEW LOOP DIAGRAMS -
01
0001016014 REVISE,IFC LOOP DIAGRMS -
01
0001016021 DRAFT&CHECK INSTR LOCN PLANS -
01
0001016022 CLIENT APPROVAL INSTR LOCN -
01
0001016023 REV & IFC INSTR LOCN PLANS -
01
0001016031 DRAFT & CHECK 2-WIRE DIAGRAMS-
01
0001016032 APPROVE 2-WIRE DIAGRAMS -
01
0001016033 REV & IFC 2-WIRE DIAGRAMS -
01
0001016041 DRAFT&CHECK INSTR SCHEMATICS -
01
0001016042 APPROVE INSTRUM SCHEMATICS -
01
0001016043 REV & IFC INSTR SCHEMATICS -
01
0001016051 DRAFT&CHK CONN DIAG/JBOX DWGS-
01
0001016052 APPROVE CONN DIAG/JBOX DWGS -
01
0001016053 REV & IFC CONN DIAG/JBOX DWGS-
01
0001016061 PREP,CHECK CABLE SCHEDULES -
01
0001016062 APPROVAL, CABLE SCHEDS -
01
0001016063 REV & ISSUE CABLE SCHEDS -
01
User - Speci f i ed Dr aw i ngs I nst r ument at i on
0001016080 DRAFT & CHECK, USER DWG (XX) -
01
0001016081 APPROVAL, USER DWG (XX) -
01
0001016082 REVISE & IFC, USER DWG (XX) -
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 703
01
0001016085 DRAFT & CHECK, USER DWG (XX) -
01
0001016086 APPROVAL, USER DWG (XX) -
01
0001016087 REVISE & IFC, USER DWG (XX) -
01
0001016090 DRAFT & CHECK, USER DWG (XX) -
01
0001016091 APPROVAL, USER DWG (XX) -
01
0001016092 REVISE & IFC, USER DWG (XX) -
01
0001016095 DRAFT & CHECK, USER DWG (XX) -
01
0001016096 APPROVAL, USER DWG (XX) -
01
0001016097 REVISE & IFC, USER DWG (XX) -
01
El ect r i cal
0001017010 PREPARE LIGHTING DWGS -
01
0001017011 DRAFT & CHECK LIGHTING DWGS -
01
0001017012 APPROVE LIGHTING DWGS -
01
0001017013 REV & IFC LIGHTING DWGS -
01
0001017015 PREPARE GROUNDING DWGS -
01
0001017016 DRAFT & CHECK GROUNDING DWGS -
01
0001017017 APPROVE GROUNDING DWGS -
01
0001017018 REV & IFC GROUNDING DWGS -
01
0001017020 PREPARE CABLE TRAY DRAWINGS -
01
0001017021 DRAFT & CHECK CABLE TRAY DWGS-
01
0001017022 APPROVE CABLE TRAY DRAWINGS -
01
0001017023 REV & IFC CABLE TRAY DWGS -
704 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
01
0001017025 REV,IFD ELECTRICAL ONE LINES -
01
0001017026 CLIENT APPROVE ELEC ONE LINES-
01
0001017027 FINALIZE ELECTRICAL ONE LINES-
01
0001017030 PREPARE ELECTRICAL SCHEMATICS-
01
0001017031 DRAFT ELECTRICAL SCHEMATICS -
01
0001017032 APPROVE ELECTRICAL SCHEMATICS-
01
0001017040 PREPARE POWER DISTRIBUTION -
01
0001017041 DRAFT POWER DISTRIBUTION DWGS-
01
0001017042 APPROVE POWER DISTRIB DWGS -
01
0001017050 PREPARE CIRC SCHD & CONN DIAG-
01
0001017051 DRAFT CIRC SCHD & CONN DIAG -
01
0001017052 APPROVE CIRC SCHD & CONN DIAG-
01
0001017060 PREPARE SUBSTATION LAYOUT -
01
0001017061 DRAFT SUBSTATION LAYOUT DWGS -
01
0001017062 APPROVE SUBSTATN LAYOUT DWGS -
01
0001017065 ASSEMBLE,CHECK POWER PKG -
01
0001017066 REV & ISSUE ELEC POWER PKG -
01
0001017070 PREPARE ELEC TRACING DWGS -
01
0001017071 DRAFT&CHECK ELEC TRACING DWGS-
01
0001017072 APPROVE ELEC HEAT TRACING -
01
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 705
0001017073 REV & IFC ELEC TRACING DWGS -
01
User - Speci f i ed Dr aw i ngs El ect r i cal
0001017080 DRAFT & CHECK, USER DWG (XX) -
01
0001017081 APPROVAL, USER DWG (XX) -
01
0001017082 REVISE & IFC, USER DWG (XX) -
01
0001017085 DRAFT & CHECK, USER DWG (XX) -
01
0001017086 APPROVAL, USER DWG (XX) -
01
0001017087 REVISE & IFC, USER DWG (XX) -
01
0001017090 DRAFT & CHECK, USER DWG (XX) -
01
0001017091 APPROVAL, USER DWG (XX) -
01
0001017092 REVISE & IFC, USER DWG (XX) -
01
0001017095 DRAFT & CHECK, USER DWG (XX) -
01
0001017096 APPROVAL, USER DWG (XX) -
01
0001017097 REVISE & IFC, USER DWG (XX) -
01
Pr ocur ement
Fi x ed Act i vi t i es
0002001000 ASSEMBLE,IFC SITE DEVL DWGS
0002002000 ASSEMBLE,IFC EQUIPMENT DWGS
0002002009 EXPEDITING -EQUIP DELIVERY
0002003000 ASSEMBLE,IFC,PIPING DWGS
0002004000 ASSEMBLE,IFC,CIVIL DRAWINGS
Cont r ol Sy st em Pr ocur ement
0002004011 OBTAIN REBAR QUOTES
0002004012 TAB & RECOMMEND REBAR VENDOR
0002004013 CLIENT APPROVE REBAR VENDOR
0002004014 ISSUE BLANKET P.O., REBAR
0002004016 QUOTE & PURCHASE U-GRND MATL
0002004017 DELIVER EARLY U-GRND PIPING
0002005000 ASSEMBLE,IFC STRUCTURAL DWGS
706 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
0002006000 ASSEMBLE,IFC C0NTROL SYSTEM
DWGS
0002006011 DIGITAL CONTROL SYSTEM QUOTES
0002006012 SELECT DIGITAL CONTRL SYSTEM
0002006013 APPROVE DIGITAL CONTROL SYSTEM
0002006014 PURCHASE DIGITAL CONTROL
SYSTEM
0002006015 RECEIVE VENDOR DATA,DIG CTRL
SYS
0002006016 REVIEW VENDOR DATA,DIG CTRL
SYS
0002006017 FAB & DELIVER DIG CONTROL SYS
0002006021 CONTROL PANEL QUOTES
0002006022 TAB & RECOMMEND PANEL VENDOR
0002006023 CLIENT APPROVE PANEL VENDOR
0002006024 ISSUE P.O., CONTROL PANEL
0002006025 RECEIVE VENDOR DATA, PANEL
0002006026 REVIEW VENDOR DATA, PANEL
0002006027 FABRICATE CONTROL PANEL
0002006028 INSTALL PANEL INSTRMTS & SHIP
0002006031 PURCHASE JUNC BOX, MAJOR CABLE
0002006032 DELIVER JUNC BOX, MAJOR CABLE
El ect r i cal
0002007000 ASSEMBLE,IFC ELECTRICAL DWGS
0002007011 OBTAIN QUOTES, ELEC BULKS
0002007012 TAB & SELECT VENDOR, ELEC
BULKS
0002007013 CLIENT APPROVE ELEC MATL
VENDOR
0002007014 PURCHASE ELECTRICAL BULK MATLS
0002007015 DELIVER ELECTRICAL BULK MATLS
0002007021 OBTAIN QUOTES,MINOR ELEC EQUIP
0002007022 TAB&SELECT VENDOR,MINOR ELEC
EQ
0002007023 APPROVE VENDOR, MINOR ELEC EQ
0002007024 PURCHASE MINOR ELEC EQUIPMENT
0002007025 DELIVER MINOR ELEC EQUIPMENT
0002007031 ISSUE MAJOR ELEC EQUIP P.O.
0002007032 RECV VENDOR DATA,MAJOR ELEC EQ
0002007033 REVIEW,RETURN MAJOR ELEC EQ
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 707
DATA
0002007034 FAB,DELIVER MAJOR ELEC EQUIP
0002007041 OBTAIN QUOTES, CABLE TRAY
0002007042 TAB & SELECT VENDR,CABLE TRAY
0002007043 APPROVE VENDOR, CABLE TRAY
0002007044 PURCHASE ELEC CABLE TRAY
0002007045 DELIVER ELEC CABLE TRAY
0002007071 OBTAIN QUOTES, ELEC TRACING
0002007072 TAB & SELECT VENDOR,ELEC
TRACING
0002007073 APPROVE VENDOR,ELEC TRACING
0002007074 PURCHASE ELEC TRACING MATERIAL
0002007075 DELIVER ELEC TRACING MATL
I nsul at i on
0002008000 ASSEMBLE,IFC,INSULATION SPECS
Pai nt
0002009000 ASSEMBLE,IFC,PAINTING SPECS
Pr ocur ement By Cont r act or
0002010001 PREPARE MECHANICAL BID PACKAGE
0002010002 APPROVE MECHANICAL BID PACKAGE
0002010003 BID CYCLE, MECHANICAL CONTR
0002010004 APPROVE MECHANICAL CONTRACTOR
0002010005 MOBILIZE, MECHANICAL
CONTRACTOR
Pr ocur ement By Equi pment Cl ass Cont r act
Vessel s
0002010011 ISSUE P.O., PRESS VESSELS-
01
0002010012 REC VENDOR DATA,PRESS VESSELS-
01
0002010013 REVIEW DESIGN, PRESS VESSELS-
01
0002010014 APPROVE DESIGN, PRESS VESSELS-
01
0002010015 FAB & SHIP PRESS VESSELS-
01
Tow er s
0002010021 ISSUE P.O., TOWERS -
01
0002010022 REC VENDOR DATA,TOWERS -
01
0002010023 REVIEW DESIGN, TOWERS -
708 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
01
0002010024 APPROVE DESIGN, TOWERS -
01
0002010025 FAB & SHIP TOWERS -
01
St or age Tank s
0002010031 ISSUE P.O., STORAGE TANKS-
01
0002010032 VENDOR DATA STORAGE TANKS-
01
0002010033 REVIEW DESIGN, STORAGE TANKS-
01
0002010034 APPROVE DESIGN, STORAGE TANKS-
01
0002010035 FAB & SHIP STORAGE TANKS-
01
Pumps
0002010041 ISSUE P.O., PUMPS -
01
0002010042 REC VENDOR DATA,PUMPS -
01
0002010043 REVIEW DESIGN, PUMPS -
01
0002010044 APPROVE DESIGN, PUMPS -
01
0002010045 FAB & SHIP PUMPS -
01
Compr essor s
0002010051 ISSUE P.O., COMPRESSORS -
01
0002010052 REC VENDOR DATA,COMPRESSORS -
01
0002010053 REVIEW DESIGN, COMPRESSORS -
01
0002010054 APPROVE DESIGN, COMPRESSORS -
01
0002010055 FAB & SHIP COMPRESSORS -
01
Tur bi nes
0002010061 ISSUE P.O., TURBINES -
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 709
01
0002010062 REC VENDOR DATA,TURBINES -
01
0002010063 REVIEW DESIGN, TURBINES -
01
0002010064 APPROVE DESIGN, TURBINES -
01
0002010065 FAB & SHIP TURBINES -
01
Heat Ex changer s
0002010071 ISSUE P.O., HEAT EXCHNGRS-
01
0002010072 REC VENDOR DATA,HEAT EXCHNGRS-
01
0002010073 REVIEW DESIGN, HEAT EXCHNGRS-
01
0002010074 APPROVE DESIGN, HEAT EXCHNGRS-
01
0002010075 FAB & SHIP HEAT EXCHNGRS-
01
Boi l er s
0002010081 ISSUE P.O., BOILERS -
01
0002010082 REC VENDOR DATA,BOILERS -
01
0002010083 REVIEW DESIGN, BOILERS -
01
0002010084 APPROVE DESIGN, BOILERS -
01
0002010085 FAB & SHIP BOILERS -
01
Fur naces
0002010091 ISSUE P.O., FURNACES -
01
0002010092 REC VENDOR DATA,FURNACES -
01
0002010093 REVIEW DESIGN, FURNACES -
01
0002010094 APPROVE DESIGN, FURNACES -
01
0002010095 FAB & SHIP FURNACES -
01
Ai r Cool er s
710 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
0002011001 ISSUE P.O., AIR COOLERS -
01
0002011002 REC VENDOR DATA,AIR COOLERS -
01
0002011003 REVIEW DESIGN, AIR COOLERS -
01
0002011004 APPROVE DESIGN, AIR COOLERS -
01
0002011005 FAB & SHIP AIR COOLERS -
01
Pk g Ref r i ger at i on
0002011011 ISSUE P.O., PKG REFRIG -
01
0002011012 REC VENDOR DATA,PKG REFRIG -
01
0002011013 REVIEW DESIGN, PKG REFRIG -
01
0002011014 APPROVE DESIGN, PKG REFRIG -
01
0002011015 FAB & SHIP PKG REFRIG -
01
Gener at or s
0002011021 ISSUE P.O., ELEC GENERATR-
01
0002011022 REC VENDOR DATA,ELEC GENERATR-
01
0002011023 REVIEW DESIGN, ELEC GENERATR-
01
0002011024 APPROVE DESIGN, ELEC GENERATR-
01
0002011025 FAB & SHIP ELEC GENERATR-
01
Ai r Dr y er s
0002011031 ISSUE P.O., AIR DRYERS -
01
0002011032 REC VENDOR DATA,AIR DRYERS -
01
0002011033 REVIEW DESIGN, AIR DRYERS -
01
0002011034 APPROVE DESIGN, AIR DRYERS -
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 711
01
0002011035 FAB & SHIP AIR DRYERS -
01
Conv ey or s
0002011041 ISSUE P.O., CONVEYORS -
01
0002011042 REC VENDOR DATA,CONVEYORS -
01
0002011043 REVIEW DESIGN, CONVEYORS -
01
0002011044 APPROVE DESIGN, CONVEYORS -
01
0002011045 FAB & SHIP CONVEYORS -
01
Mi l l s
0002011051 ISSUE P.O., MILLS -
01
0002011052 REC VENDOR DATA,MILLS -
01
0002011053 REVIEW DESIGN, MILLS -
01
0002011054 APPROVE DESIGN, MILLS -
01
0002011055 FAB & SHIP MILLS -
01
Fans
0002011061 ISSUE P.O., FANS -
01
0002011062 REC VENDOR DATA,FANS -
01
0002011063 REVIEW DESIGN, FANS -
01
0002011064 APPROVE DESIGN, FANS -
01
0002011065 FAB & SHIP FANS -
01
El evat or s
0002011071 ISSUE P.O., ELEVATORS -
01
0002011072 REC VENDOR DATA,ELEVATORS -
01
0002011073 REVIEW DESIGN, ELEVATORS -
01
712 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
0002011074 APPROVE DESIGN, ELEVATORS -
01
0002011075 FAB & SHIP ELEVATORS -
01
Mot or s
0002011081 ISSUE P.O., MOTORS -
01
0002011082 REC VENDOR DATA,MOTORS -
01
0002011083 REVIEW DESIGN, MOTORS -
01
0002011084 APPROVE DESIGN, MOTORS -
01
0002011085 FAB & SHIP MOTORS -
01
Dust Col l ect or s
0002011091 ISSUE P.O., DUST COLLECTR-
01
0002011092 REC VENDOR DATA,DUST COLLECTR-
01
0002011093 REVIEW DESIGN, DUST COLLECTR-
01
0002011094 APPROVE DESIGN, DUST COLLECTR-
01
0002011095 FAB & SHIP DUST COLLECTR-
01
Fi l t er s
0002012001 ISSUE P.O., FILTERS -
01
0002012002 REC VENDOR DATA,FILTERS -
01
0002012003 REVIEW DESIGN, FILTERS -
01
0002012004 APPROVE DESIGN, FILTERS -
01
0002012005 FAB & SHIP FILTERS -
01
Cent r i f uges
0002012011 ISSUE P.O., CENTRIFUGES -
01
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 713
0002012012 REC VENDOR DATA,CENTRIFUGES -
01
0002012013 REVIEW DESIGN, CENTRIFUGES -
01
0002012014 APPROVE DESIGN, CENTRIFUGES -
01
0002012015 FAB & SHIP CENTRIFUGES -
01
Mi x er s
0002012021 ISSUE P.O., MIXERS -
01
0002012022 REC VENDOR DATA,MIXERS -
01
0002012023 REVIEW DESIGN, MIXERS -
01
0002012024 APPROVE DESIGN, MIXERS -
01
0002012025 FAB & SHIP MIXERS -
01
Cool i ng Tow er s
0002012031 ISSUE P.O., COOLING TOWER-
01
0002012032 REC VENDOR DATA,COOLING TOWER-
01
0002012033 REVIEW DESIGN, COOLING TOWER-
01
0002012034 APPROVE DESIGN, COOLING TOWER-
01
0002012035 FAB & SHIP COOLING TOWER-
01
Mi sc. Equi pment
0002012041 ISSUE P.O., MISC EQUIP -
01
0002012042 REC VENDOR DATA,MISC EQUIP -
01
0002012043 REVIEW DESIGN, MISC EQUIP -
01
0002012044 APPROVE DESIGN, MISC EQUIP -
01
0002012045 FAB & SHIP MISC EQUIP -
01
Pack age I t ems
0002012051 ISSUE P.O., PACKAGE ITEMS-
714 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
01
0002012052 REC VENDOR DATA,PACKAGE ITEMS-
01
0002012053 REVIEW DESIGN, PACKAGE ITEMS-
01
0002012054 APPROVE DESIGN, PACKAGE ITEMS-
01
0002012055 FAB & SHIP PACKAGE ITEMS-
01
Pack i ng and Li ni ngs
0002012061 ISSUE P.O., PACK&LININGS -
01
0002012062 REC VENDOR DATA,PACK&LININGS -
01
0002012063 REVIEW DESIGN, PACK&LININGS -
01
0002012064 APPROVE DESIGN, PACK&LININGS -
01
0002012065 FAB & SHIP PACK&LININGS -
01
Act i vi t i es Var i abl e by Cont r act or
Pi pi ng Mat er i al Vendor
0002013011 PIPING (80%) QUOTES -
01
0002013012 TAB & RECOMMEND VENDOR -
01
0002013013 APPROVE PIPING VENDOR -
01
0002013014 ISSUE P.O., PIPING(80%) -
01
0002013015 DELIVER PIPING (80%) -
01
0002013016 ISSUE P.O., FINAL PIPING -
01
0002013017 DELIVER FINAL PIPING -
01
Pi pi ng Remot e Shop
0002013021 PIPE FAB SHOP QUOTES -
01
0002013022 TAB & RECOMMEND PIPE SHOP -
I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s 715
01
0002013023 CLIENT APPROVAL, PIPE SHOP
-01
0002013024 ISSUE PO, PIPE FABRICATION -
01
0002013025 FAB & SHIP SPOOLS (80%) -
01
0002013026 FAB & SHIP FINAL SPOOLS -
01
Ci vi l Cont r act
0002014001 PREP CIVIL&STRUC BID PACKAGE
0002014002 APPROVE CIVIL&STRUC BID
PACKAGE
0002014003 BID CYCLE, CIVIL & STRUCTURAL
0002014004 APPROVE CIVIL&STRUC CONTRACTOR
0002014005 MOBILIZE, CIVIL CONTRACTOR
Ci vi l
0002014015 FAB & DELIVER,REBAR,INBEDS -
01
0002014021 PREPARE BID PKG,BUILDINGS -
01
0002014022 APPROVE BID PKG, BUILDINGS -
01
0002014023 OBTAIN BIDS, BUILDINGS -
01
0002014024 SELECT CONTRACTOR,BUILDINGS -
01
0002014025 APPROVE CONTRACTOR,BUILDINGS -
01
0002014026 SIGN CONTRACT,BUILDNGS -
01
0002014027 MOBILIZE,BUILDING CONTRACTOR -
01
St eel
0002015006 QUOTE,SELECT STEEL FABRICATOR-
01
0002015007 RECEIVE SHOP DWGS, STRUCTURAL-
01
0002015008 REVIEW SHOP DWGS ,STRUCTURAL -
01
0002015009 FAB & SHIP STRUCTURAL STEEL -
01
0002015010 MISC STEEL SHOP DRAWINGS -
716 I PS Appendi x A: Engi neer i ng and Pr ocur ement Act i vi t y Number s
01
0002015011 REVIEW SHOP DWGS, MISC STEEL -
01
0002015012 FAB & SHIP MISC STEEL -
01
0002015020 QUOTE & PURCHASE GRATING -
01
0002015021 DETAIL,FAB & DELIVER GRATING -
01
I nst r ument at i on
0002016041 QUOTE INSTR TAGGED ITEMS -
01
0002016042 SELECT VENDORS,TAGGED ITEMS -
01
0002016043 APPROVE VENDORS,TAGGED ITEMS -
01
0002016044 PURCHASE INSTR TAGGED ITEMS -
01
0002016045 DELIVER INSTR TAGGED ITEMS -
01
I nsul at i on Cont r act
0002018001 PREPARE BID PACKAGE,
INSULATION
0002018002 APPROVE BID PACKAGE,
INSULATION
0002018003 BIDS,SUPPLY & INSTALL
INSULATION
0002018004 APPROVE INSULATION CONTRACTOR
0002018005 MOBILIZE, INSULATION
CONTRACTOR
Pai nt i ng Cont r act
0002019001 PREPARE BID PACKAGE, PAINT
0002019002 APPROVE BID PACKAGE, PAINT
0002019003 OBTAIN BIDS, PAINTING
0002019004 APPROVE PAINTING CONTRACTOR
0002019005 MOBILIZE, PAINTING CONTRACT
Appendi x B: Si t e Dev el opment and Const r uct i on Act i v i t y Number s 717
Appendi x B: Si t e
Devel opment and
Const r uct i on Act i vi t y
Number s
Number i ng Convent i ons
The t able below illust rat es I PS Sit e Development and
Const ruct ion act ivit y I Ds as t hey are described below. The first
seven charact ers of t he t en- charact er act ivit y I D indicat e t he
funct ional source of t he act ivit y ( for example, a pipe- rack or a
part icular it em of equipment ) , and t he last t hree charact ers
indicat e t he t ype of work, wit h a st andard descript ion.
The first seven charact ers cont ain variables, as described below:
The first and second charact ers indicat e t he schedule Area
number, 01 t hrough 90; and ot her proj ect - level it ems, such
as subst at ions, cont rol panel and power t ransmission lines,
which always use 91.
The t hird t hrough fift h charact ers cont ain t he user- specified
t ag number ( columns 5 - 7) from t he est imat ing syst em input
for equipment it ems and plant bulks. For subst at ions, t he
fourt h and fift h charact ers cont ain t he subst at ion reference
number ( 01- 99) specified by t he user or, if not specified, t he
Syst em default reference number of 00.
718 Appendi x B: Si t e Dev el opment and Const r uct i on Act i v i t y Number s
The sixt h and sevent h charact ers cont ain an I PS Equipment
Code corresponding t o t he Equipment Symbol ( see Appendix
D) .
All ot her act ivit ies have a fixed ident ifier in posit ions six and seven of t he
act ivit y number, as list ed in t he t able on t he following page.
The eight h t hrough t ent h charact ers always refer t o t he t ype
of work performed in t he act ivit y. These last t hree charact ers
generat e a st andard act ivit y descript ion, as list ed in t he
Act ivit y I Ds list .
Not e: For Cont rol Cent ers or Operat ions Cent ers, t he fift h and
sixt h charact ers cont ain t he Cent er reference number ( 01- 99)
specified by t he user.
Si t e Devel opment and Const r uct i on Act i v i t y Number i ng Conv ent i ons
Cat egor y Range
Const r uct ion Areas
Equipment I t ems AA-XXX-YY-2-00-NN t hrough AA-XXX-YY-
2-35
Plant Bulks, Buildings, Ar ea SD it ems AA-XXX-91-1-00-NN t hrough AA-XXX-91-
9-35
Area Bulks AA-XXX-91-3-00-NN t hrough AA-XXX-91-
9-35
Const r uct ion proj ect - level
Unit Subst at ion 91-OBB-00-4-00-NN t hrough 91-OBB-00-
7-27
Main Subst at ion 91-1BB-00-4-00-NN t hrough 91-1BB-00-
7-27
Cont rol Cent er 91-20C-C0-6-00-NN t hrough 91-20C-C0-
6-35
Operat ions Cent er 91-21C-C0-6-00-NN t hrough 91-21C-C0-
6-35
Transmission Line 91-300-00-7-29-NN t hrough 91-300-00-
7-30
Elec. Hookup and Test ing 91-300-00-7-31-NN t hrough 91-300-00-
7-33
Demobilize Proj ect 91-450-00-0-80-NN only
AA Schedule area number
BB Subst at ion reference number
Appendi x B: Si t e Dev el opment and Const r uct i on Act i v i t y Number s 719
CC Cont rol or operat ion cent er reference number
NN Cont ract or number
XXX Component reference number
YY Equipment t ype
Li st of Act i vi t y Number s
The following Sit e Development and Const ruct ion Act ivit y
Numbers are list ed by t he last t hree charact ers only of t he 10-
charact er Act ivit y Number. The first seven charact ers will be
list ed according t o numbering convent ions discussed above.
Not e: A blank descript ion or * indicat es no logic provided by
Aspen Capit al Cost Est imat or.
Si t e Devel opment
100 EARLY SITE
DEVELOPMENT COMPLETE
* 101 DELIVER SITE MATERIAL
102 SUBCONTRACT SITE
DEVELOPMENT
103
104
105 SOIL BORINGS
106 DEMOLITION
107 CLEAR SITE
108 DEWATERING
109 PILING
110
111
112 WATER WELLS
113 RETAINING WALLS
114 SITE FILL AND
COMPACTION
115 HAULING EARTH
116 BULK EXCAVATION
117 EMBANKMENTS AND DIKES
118 SOIL STABILIZATION
119 ROCK EXCAVATION
120
121 DRAINAGE SYSTEMS
122 BASE PREPARATION
123 SUBPAVING
124 ASPHALT PAVING
125 CONCRETE PAVING
126 CURB, GUTTER,
SIDEWALK
127 TRENCH AND STRUCTURAL
EXCAVATION
128 HAND EXCAVATION
129 RAILROADS
130 MASONRY AND CONCRETE
WALLS
131 FENCING
132 LANDSCAPING
133
134 SITE DEVL USER
SUPPLIED ITEM
135 MISCELLANEOUS SITE
DEVELOPMENT
Equi pment Set t i ng
200 EQUIPMENT SETTING
* 201 DELIVER EQUIPMENT
202 SUBCONTRACT EQUIPMNT
203 FIELD FABRICATE
VESSEL
204 FIELD FABRICATE TOWER
205 SET VESSEL IN
STRUCTURE
720 Appendi x B: Si t e Dev el opment and Const r uct i on Act i v i t y Number s
206 SET TOWER IN
STRUCTURE
207 SET EXCHANGER IN
STRUCTURE
208 PUMP SETTING
209 DRIVER SETTING
210
211 VESSEL SETTING
212 TOWER SETTING
213 SETTING COOLING TOWER
214 SETTING PACKAGE
BOILER
215 FIELD ERECT EQUIPMENT
216 SETTING STORAGE TANK
217 FIELD ERECT STORAGE
TANK
218 TURBINE SETTING
219 FURNACE SETTING
220 REACTOR SETTING
221 COMPRESSOR SETTING
222 HEAT EXCHANGER
SETTING
223 AIR COOLER SETTING
224 CONVEYOR SETTING
225 FAN/BLOWER SETTING
226 STACK/FLARE SETTING
227 MILL/CRUSHER SETTING
228 CRANE/HOIST SETTING
229 BLENDER/MIXER SETTNG
230 EQUIPMENT SETTING
231 INSTALL LININGS
232 INSTALL PACKINGS
233
234 EQUIPMENT USER
SUPPLIED ITEM
235 MISCELLANEOUS
EQUIPMENT SETTING
Pi pi ng
300 PIPING WORK
* 301 DELIVER PIPING
MATERIAL
302 SUBCONTRACT PIPING
* 303 DELIVER
PREFABRICATION PIPE
304
305
306 FIELD SHOP PIPING
FABRICATION
307 FABRICATE PIPE
SUPPORTS
308 ERECT PIPE SUPPORTS
309 ERECT PIPING
310
311 FIELD WELD PIPE,
FITTINGS
312 ERECT VALVES
313 BOLT UP CONNECTIONS
314 MAKE THREADED
CONNECTION
315
316
317 UTILITY PIPING
318
319
320 BURIED PIPE
321 COAT AND WRAP PIPE
322 PROCESS DUCTWORK
323 STEAM TRACING
324
325
326
327
328
329
330
331
332 PIPING SYSTEM TESTNG
333
* 334 PIPING USER SUPPLIED
ITEM
335 MISCELLANEOUS PIPING
Ci vi l
Appendi x B: Si t e Dev el opment and Const r uct i on Act i v i t y Number s 721
400 CIVIL WORK
* 401 DELIVER CIVIL
MATERIAL
402 SUBCONTRACT CIVIL
403
404 EXCAVATE FOUNDATION
405
406 EXCAVATE TRENCH
407
408 BACKFILL AND COMPACT
409 SHORING EXCAVATIONS
410 GRADE AND COMPACT
BASE
411 FIELD FABRICATE
FORMWORK
412 INSTALL FORMWORK
413 STRIP AND CLEAN
FORMWORK
414
415 FIELD FABRICATE REBAR
416 INSTALL REBAR
417
418 FIELD MIX CONCRETE
419 POUR AND FINISH
CONCRETE
420 CONCRETE CURING TIME
421
422 SET ANCHOR BOLTS
423 GROUT BASE PLATE
424
425 BUILDING STRUCTURAL
426 BUILDING PLUMBING
427 BUILDING ELECTRICAL
428
429 SAND MAT FOUNDATION
* 430 INSTALL PRECAST UNIT
431 CONCRETE STRUCTURES
432
433 MISCELLANEOUS
CONCRETE
434 CIVIL USER SUPPLIED
ITEM
435 MISCELLANEOUS CIVIL
WORK
St eel
500 STRUCTURAL STEELWORK
* 501 DELIVER STRUCTURAL
STEEL
502 SUBCONTRACT STEELWORK
503
504 UNLOAD AND HANDLE
STEEL
505
506 ERECT STEEL STRUCTURE
507 ERECT PIPERACK STEEL
508 EQUIPMENT SUPPORT
STEEL
509
510 GRATING, STAIRS, AND
SO ON
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534 STEEL USER SUPPLIED
ITEM
535 MISCELLANEOUS
STEELWORK
I nst r ument at i on
722 Appendi x B: Si t e Dev el opment and Const r uct i on Act i v i t y Number s
600 INSTRUMENTATION
* 601 DELIVER INSTRUMENTS
602 SUBCONTRACT
INSTRUMENTS
603
604 INSTALL LOCAL
INSTRUMENTS
605 INSTALL INSTRUMENT
PIPING
606 INSTALL INSTRUMENT
WIRING
607 INSTALL JUNCTION
BOXES
608 INSTALL CONTROL PANEL
609 CONNECT PANEL
INSTRUMENTS
610
* 611 COMPUTER INSTALLATION
* 612 COMPUTER TEST RUNS
613
614 INSTRUMENT TESTING
615 INSTALL TUBE BUNDLES
616 PULL MULTICORE RUNS
617
618 INSTALL TERMINATION
CABINETS
619 INSTALL RELAY/PC
CABINETS
620
621 INSTALL DATA HIGHWAY
622
623 INSTALL CONSOLE/VDU
624
625
626
627
628
629
630
631
632 INSTRUMENT CONTINUITY
CHECK
633 CONTROL SYSTEM TEST
634 INSTRUMENT USER
SUPPLIED ITEM
635 MISCELLANEOUS
INSTRUMENTION
El ect r i cal
700 ELECTRICAL WORK
* 701 DELIVER ELECTRICAL
MATERIAL
702 SUBCONTRACT
ELECTRICAL
703
704 INSTALL BURIED CABLE
705 INSTALL CABLE TRAYS
706 CABLE IN TRAYS
707 INSTALL
CONDUIT/FITTINGS
708 PULL WIRE IN CONDUIT
709
710 ELECTRICAL TRACING
711 RECEPTACLES AND
SWITCHES
712 INSTALL PANELBOARDS
713 INSTALL LIGHT
FITTINGS
714 PUSH BUTTON, PILOT
LIGHT
715 BUS DUCT
716
717 SUBSTATION STEEL
STRUCTURE
718 INSTALL SWITCHGEAR
719 INSTALL SUBSTATION
DISCONNECT
720 INSTALL TRANSFORMER
721 INSTALL MOTOR CONTROL
CENTER
722
723 BUILDING LIGHTING
724
* 725 INSTALL CATHODIC
Appendi x B: Si t e Dev el opment and Const r uct i on Act i v i t y Number s 723
PROTECTION
726
727 GROUNDING SYSTEM
728
729 TRANSMISSION TOWERS
730 TRANSMISSION LINES
731 ELECTRICAL POWER
HOOK-UP
732 ELECTRICAL CIRCUIT
CHECK
733 ELECTRICAL SYSTEM
TEST
734 ELECTRICAL USER
SUPPLIED ITEM
735 MISCELLANEOUS
ELECTRICAL
I nsul at i on
800 INSULATION WORK
* 801 DELIVER INSULATION
MATERIAL
802 SUBCONTRACT
INSULATION
803
804 PIPE INSULATION
805 EQUIPMENT INSULATION
806
807
808
809
810 FIREPROOFING
811
812
813
814
815
816
817
818
819
* 820 ACID RESISTANT TILE
821
822
823
824
825
826
827
828
829
830
831
832
833
834 INSULATION USER
SUPPLIED ITEM
835 MISCELLANEOUS
INSULATION
Pai nt
900 PAINTING WORK
* 901 DELIVER PAINT
MATERIAL
902 SUBCONTRACT PAINTING
903
904 SURFACE PREP -
STEELWORK
905 PAINT STEELWORK
906
907 SURFACE PREP -
EQUIPMENT
908 PAINT EQUIPMENT
909
910 SURFACE PREP - PIPING
911 PAINT PIPING
912
913
914
915
916
917
918
919
920
921
922
923
924
925
926
724 Appendi x B: Si t e Dev el opment and Const r uct i on Act i v i t y Number s
927
928
929
930
931
932
933
* 934 PAINT USER SUPPLIED
ITEM
935 MISCELLANEOUS
PAINTING
I PS Proj ect Schedule Set t ings 725
Appendi x C: Equi pment Cl ass
Def i ni t i ons
Equi pment Cl ass Number
Vessels 01
Towers 02
St orage Tanks 03
Pumps 04
Compressors 05
Turbines 06
Heat Exchangers 07
Boilers 08
Furnaces 09
Air Cooler s 10
Package Refr igerat ion 11
Generat ors 12
Air Dryer s 13
Conveyors 14
Mills 15
Fans 16
Elevat ors 17
Mot ors 18
Dust Collect ors 19
Filt ers 20
Cent r ifuges 21
Mixer s 22
Cooling Towers 23
Miscellaneous Equipment 24
Package I t ems 25
726 Appendi x C: Equi pment Cl ass Def i ni t i ons
Packings and Linings 26
I PS Proj ect Schedule Set t ings 727
Appendi x D: Equi pment
Codes
The Equipment Code ident ifies t he component . I n addit ion,
equipment codes can include non- equipment it ems. The
Equipment Codes are as follows.
Equi pment
I t em
Sy mbol Descr i pt i on
Equi pment
Code
AC Air Compr essor 01
AD Air Dryer 03
AG Agit at or 72
AT Agit at ed Tanks 04
BL Blender 06
C Condenser 07
CE Crane 09
CO Conveyor 10
CP Cent r ifugal Pump 11
CR Crusher 12
CRY Cryst allizer 13
CT Cent r ifuge 14
D Dryer 16
DC Dust Collect or 17
DD Drum Dryer 18
DDT Double Diamet er Tower 15
E Evaporat or 19
EG Elect r ic Generat or 20
EJ Ej ect or 21
EL Elevat or 22
F Filt er 24
FE Feeder 26
728 Appendi x D: Equi pment Codes
FL Flaker 27
FLR Flar e 28
FN Fan 29
FU Furnace 70
GC Gas Compressor 32
GP Gear Pump 34
HE Heat Exchanger 36
HO Hoist 37
HT Horizont al Tank 38
HU Heat ing Unit 39
K Kneader 42
LI N Lining 73
M Mill 43
MOT Mot or/ Mot or Reducer 68
MX Mixer 44
P Pump 45
PAK Packing 74
R React or 48
RB Reboiler 69
RD Rot ary Drum 49
RU Refrigerat ion Unit 50
S Scale 52
SE Separat ion Equipment 54
ST St ock Treat ment 53
STK St ack 55
T Thickener 57
TDS Tray Drying Syst em 58
TUR Turbine 71
TW Single Diamet er Tower 60
VP Vacuum Pump 62
VS Screen 63
VT Vert ical Tank 64
WFE Wiped Film Evaporat or 65
WTS Wat er Treat ment
Syst em
66
Ot her 76
Non-Equipment Codes
Open Steel Structure and Mill Building 00
I PS Proj ect Schedule Set t ings 729
Pipe Rack 01
Pad 02
Shell 03
None 04
Buildings 11-20
Supplemental Bulks 31-80
Area Bulks 91
730 Appendi x E: Tut or i al
Appendi x E: Tut or i al
In this appendix, a brief tutorial for modifying and preparing the IPS project
schedule settings is discussed. Under the tree node IPS Project Schedule Settings
=> Schedule Appearance Adjustments, the Title of the IPS project is the first
input. The default P3E project title (that is,, IPS project title) is the same as the
scenario name of the Aspen Capital Cost Estimator project. Typing the IPS
project name results in a P3E project with the same name, and the corresponding
P3E Enterprise Project Name has also the same name. The EPS project name and
EPS Id can be modified using the input provided under Primavera Information =>
Project Manager Information.
Modification of activity description is performed using Description Modification
node of the input tree.
As an example, consider a detailed engineering activity, (variable by contractor)
under civil account with an activity id 0001014013 with an internal description
REV & IFC,EQUIP FDN DWGS. The user may wish to change to a less
detailed description PREPARE CIVIL DRAWINGS as shown above. All
the input is entered from the activity number, and the new activity description is
I PS Proj ect Schedule Set t ings 731
entered. Several similar examples are provided above. Description modification
for construction is very similar.
Adjustments to calculated durations for the generated activities may be performed
using the schedule adjustment by duration node. Duration for the engineering and
procurement activities can be adjusted as shown below.
All three phases may be zeroed out; if the detailed engineering durations are
zeroed out, basic engineering activities are automatically set to zero; and if
procurement activities are set to zero, basic and detailed engineering activities are
zeroed out. In a similar manner, duration of construction activities may be
modified as shown below. The durations of construction activities are adjusted by
account. Duration of procurement activities are modified by providing the
fabrication and ship time of equipment as shown in the next page.
732 Appendi x E: Tut or i al
The IPS-generated activities may be replaced or combined to generate activities
as per the user requirements using the activity modifications node. As an
example, the figure below shows engineering activity modification screen, and
I PS Proj ect Schedule Set t ings 733
item 1 shows the use of * (in the contract number, activity sequence number and
account group number) for the source activity, to combine all basic engineering
activities into one single activity with an id of 000003013. Item 2 shows that all
detailed civil engineering activities (0001014010 through 0001014097)
have been combined into one single civil design activity 0001**4013. Item 3
shows how steel activities are combined into one.
If activities are modified and combined, it becomes necessary to generate logic
for created activities. In the figure given below, logic modification for several
detailed engineering activities are listed, owing to the fact that all basic
engineering activities have been combined to one. As an instance, activity
1**2011 (design equipment and piping layout) is assigned a predecessor 1**6007
(Instrument cable tray study) in item 2 of the figure shown below. Existing
predecessors for 1**6007 are removed in item 1.
734 Appendi x E: Tut or i al
The remaining schedule adjustments by crew size and crafts have been described
in the main section; to be noted is that craft adjustment is simply used to replace
the system craft code and description by the users, and des not serve to modify the
schedule duration.
I PS Proj ect Schedule Set t ings 735
I ndex
2
2/ 3 rule 174, 346
A
About command
Hel p menu 46
Absolut e Basis
st reams 275
Account allocat ion
Code of Account s 94
ACCUM, escalat ion 77
Act ivat e Cust om Model opt ion
Preferences 55
Act ivit y modificat ion
I PS proj ect schedule set t ings
150, 666
Add Area command 281
Add but t on
Engineering Discipline I nfo
form 82
Pipe Det ails form 298
Wage Rat e I nfo form 89
Add Cont ract or command 116
Add Proj ect Component
command 286
Add St ream but t on
t oolbar 275
Add St ream command
View menu, PFD 271
View menu, PFD 275
Add Trend Dat a t o Dat abase
command
Trend menu, Aspen I carus
Report er 575, 598
Adding
areas 281, 282
barchart it ems 131
COA set s 92
cont ract or set s 120
cont r act or s 116
cust om pipe specs 72
drawing t ypes 83
EML it ems 436, 438
Equipment rent al it ems 103
106
lines t o pipe volumet ric
model 297
loop t o inst rument
volumet ric model 300
power dist ribut ion it ems 107
pr ocess cont r ol i t ems 111
proj ect component s 284286
proj ect direct ories 5659
rent al days 104
simulat ion unit s 159
st reams 199, 206209, 321
325
UCL it ems 442, 445
Adj ust i ng schedul e and
bar char t s
pr oj ect ex ecut i on
schedul e set t i ngs 127
129
736 I ndex
Air coolers
design crit eria specificat ions
173
Air supply
inst rument at ion loop 302
All Craft s Percent of Base
General Wage Rat es 87
Allow Docking command 40
Allow Pipeline Areas
General Proj ect Dat a dialog
box 2425
Alt ernat e proj ect direct ories 57
Analyzer
import ing from 2527
Analyzer Scale- Up Module
( ASM) 455459
Anchor bolt s
civil inst allat ion bulk 299
Apply 2/ 3 Rule for Design
Pressure
Design Crit eria 174
Apply but t on
Component Specificat ions
form 629
Develop St ream
specificat ions form 201,
323
I nst allat ion Bulks form 292
I nt eract ive Sizing form 330
Mat ' l Man- hour Adj ust ment s
form 294
Preferences dialog box 52
Area
icons 31
List view display of it ems 33
mapping 247
simulat or 239, 248, 254, 267
Area I nformat ion dialog box
281
Area t it le 283, 284
Areas
adding 281, 282
delet ing 309
dimensions 283, 284
elect rical specificat ions 283,
284
equipment specificat ions
283, 284
import ing 304
index manhours 283, 284
index mat erial cost s 283,
284
insulat ion specificat ions 283,
284
linking t o Conset s 121
linking t o unit subst at ions
109
paint specificat ions 283, 284
piping specificat ions 283,
284
pop- up menu 286
re- numbering 310
st eel specificat ions 283, 284
t it le 283, 284
t ype definit ion 281, 283, 284
ASM See Analyzer Scale- Up
Module ( ASM)
Aspen Cust omer Piping Specs
Manager 72
Aspen I carus Proj ect Scheduler
( I PS)
using in Kbase environment
132
Aspen I car us Repor t er
Dat a t rending 597
Excel report s 58896
HTML report s 58688
import ing dat a 600
Management report s 58892
menu bar 574
report mode 575
st andard report s 57586
I PS Proj ect Schedule Set t ings 737
Aspen Pl us
link t o I PE 228
map specs 162, 163
models used in sizing t owers
352
AspenTech
Aspen Pl us si mul at or
pr ogr am 162, 163
AspenTech support 16
AspenTech Support Cent er 16
Aut o Filt er 596
Aut omat i c I t em Ev al uat i on
check ed command
Tool s menu 45, 629
Aut omat ic t ask backup 54
B
Backup opt ions
Preferences 54
Bar char t s
cust om- designed bars 131
132
proj ect component act ivit y
bars 130
Schedul e Adj ust ment s
speci f i cat i ons f or m 127
129
Base st ream 202
Base St ream
Develop St reams dialog box
275
BaseCase, default scenario
name 21, 639
Basic engineering 79
Basis
Map dialog box 248
st reams 275
Basis for Capit al Cost s
Code of Account s 9196
const ruct ion workforce 86
89
cont ingency and
miscellaneous proj ect
cost s 75
cont ract s 114
design basis 70
equipment rent al 103106
escalat ion 7678
indexing 96
input unit s of measure 66
int roduct ion 66
libraries 210
out put ( report s) unit s of
measure cust omizat ion 68
syst ems 106114
Bat ch I mport
Tools menu 45
BFD See Block Flow Diagram
( BFD)
Block Flow Diagram ( BFD)
displaying 241
Drag & Find feat ure 242
int roduct ion 241
right - click commands 243
View menu 245
Zoom commands 244245
Bot t om sump height
t owers, design crit eria 174
Buildings 279
C
Cached proj ect informat ion 48
Cancel but t on
Develop St ream
specificat ions form 201
Capacit y
changing 455
Capacit y over- design fact or
See Pump overdesign
fact or
Capit al Cost errors 562
Capit al Cost s
depreciat ion 188189
escalat ion 189
738 I ndex
invest ment paramet ers 189
report s 53
View command 246, 269,
270
Capi t al Cost s Vi ew
Vi ew menu 44, 45
CARBONST. DAT 72
Cascade command
Window menu 33, 46
Cash Flow Summary
report s, I carus Edit or 568
Cashflow spreadsheet 61220
CASHFLOW. I CS
Cashflow spreadsheet 612
20
ChemCAD
map specs 164
simulat or report preparat ion
229231
Civil
inst allat ion bulk 299
mat erial cost s and man-
hours 293
specs, design basis 72
Clear All Saved Trends
command
Trend menu, Aspen I carus
Report er 597
Cl ose command
Fi l e menu 43
COA See Code of Account s
( COA)
Code of Account s ( COA)
adding a COA set 92
allocat ing cost s t o 94
allocat ing UCL it em cost s t o
443
except ions t o account
allocat ions 95
int roduct ion 91
Codes of Account s ( COA)
inst rument at ion field hook-
up 219
Cold I nlet St ream field 330
Cold Out let St ream field 330
Color coding
Component Specificat ions
form 290
Component Map I nformat ion
252, 254
Component Name 253
Component Specificat ions form
accessing 289
color coding 289, 290
Opt ions but t on 290, 291
P&I D but t on 296, 300
Component St at us 253
Component s See Proj ect
component s
Component s view
Palet t e 37, 38
Compressors
design crit eria specificat ions
170
sizing 320
Comput er name
scenario informat ion 28
Configurat ion opt ions
mapping 250, 254
Connect ivit y, st ream
explanat ion 205
Conset s
adding 120
delet ing 125
edit ing 123124
linking 121
unlinking 122
Const ruct ion
equipment rent al 103106
management 76, 80, 127
manpower, escalat ion 76
schedule 127, 570
I PS Proj ect Schedule Set t ings 739
workforce 8689, 116
Cont ingencies
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 610
Cont ingency and
miscellaneous proj ect cost s
75
Cont ract scope
definit ions 119125
except ions 124
Cont ract or
addi ng 116
assigning engineering
drawings 85
definit ion, edit ing 117
del et i ng 118
linking t o workforces 116
report s 570
set s 119125
unlinking from workforce 117
Cont ract s
Cont ract ors t ree diagram
115119
int roduct ion 114
Scope t ree diagram 119125
Cont rol cent er
adding 111113
inst rument volumet ric
models 301
int roduct ion, power
dist ribut ion 111
linking t o area 113
linking t o Conset s 121
linking t o power dist ribut ion
it ems 109
Cont r ol Cent er but t on bar
517
Cont rol cent ers
inst rument at ion loop 302
Cont rol signal
inst rument at ion loop 302
Cont rol valve
inst rument at ion loop 301
303
Conversion fact or
input unit s of measure 23,
68
simulat or unit s of measure
158
Conversion rat e
currency 24
Copy command
proj ect component s 306
Cost libraries
delet ing 454
duplicat ing 453
Equipment Model Library
( EML) 434440
import ing 452
int roduct ion 433
Unit Cost Library ( UCL) 440
450
Cost s
t ot al direct cost , Equipment
Summary ( EQUI P. I CS)
604
t ot al proj ect cost , Cashflow
spreadsheet
( CASHFLOW. I CS) 612
Count ry Base 24
CPM barchart
proj ect schedule 127
CPM Schedul es 14
Craft code 89
Craft names
modifying 91
Craft rat es
const ruct ion workforce
specificat ions 8990
Creat e New Proj ect dialog box
20, 25, 59, 638
Creat e New Trend in Excel
command
Trend menu, Aspen I carus
Report er 575, 598
740 I ndex
Creat e St ream dialog box 206,
208, 323, 324
Creat e t ab view
Develop St reams dialog box
206
Creat e User Dat abase
command
File menu, Aspen I carus
Report er 574, 601
Creat e User Dat abase dialog
box
Aspen I carus Report er 602
creat ing
line sizing equat ions 401
Creat ing
proj ect scenario 2025, 20
25
st reams 199, 206209, 321
325
Crew mixes
modifying 9091
Crew size
I PS proj ect schedule set t ings
139, 654
Currency Conversion Rat e 24,
65
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 606
Currency Name 24
Currency Symbol 24
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 606
Current Map List
Proj ect Component Map
Specificat ions dialog box
161
Cust om Model
inst ruct ions 310315
Preferences 55
Cust om P&I D' s
at t aching t o a component
407
set t ing as component s
default in act ive proj ect
only 408
set t ing as component ' s
default 404
Cust om piping specs
design basis 7172
Cust om Task s command
Tool s menu 45
Cust omer Ext ernal Files
select ing in proj ect 126
cust omer support 16
cust omi zi ng
i nst r ument f i el d hook ups
217
Cut command
proj ect component s 306
Cyclone inlet linear velocit y
design crit eria specificat ions
182
D
Dat a t rending
Aspen I carus Report er 597
Decision Analyzer command
Run menu 44
DEFAULT. DAT 72
Delet e but t on
Pipe Det ails form 298
Delet e Mappings command
254
Delet ing
areas 309
component s 308
cont r act or s 118
cost libraries 454
cost library it ems 451
mappings 254
I PS Proj ect Schedule Set t ings 741
power dist ribut ion it ems 110
process cont rol it ems 114
proj ect s and proj ect
scenarios 48
specificat ion files 215
st reams 209
Del i ver y t i mes
equi pment cl asses 129
proj ect component s 130131
Densit y
Develop St ream
specificat ions form 203
Depreciat ion met hod
Cashflow spreadsheet
( CASHFLOW. I CS) 613,
617, 620
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 608
Depreciat ion Met hod
invest ment paramet ers 188
Design basis
edit ing 74
int roduct ion 70
Design Crit eria
specificat ions, proj ect basis
168182
Design engineering 127
Design pressure
applying 2/ 3 rule for 174,
346
design crit eria specificat ions
168
sizing agit at ors 340
sizing heat exchangers 347
sizing t owers 360
ut ilit y specificat ions 185
Design t emperat ure
design crit eria specificat ions
169
sizing agit at ors 340
sizing heat exchangers 347
sizing t owers 360
ut ilit y specificat ions 185
Desired rat e of ret urn
Cashflow spreadsheet
( CASHFLOW. I CS) 613
Execut ive Summary
spreadsheet
( EXECSUM. I CS) 622
Proj ect Summary
( PROJSUM. I CS)
spreadsheet 607
Desired Rat e of Ret urn
invest ment paramet ers
specificat ions 188
Det ail engineering 79
Develop Equipment Library
Model form 437
Develop Product Specificat ions
dialog box 196
Devel op Schedul e
command
Run menu 44
Develop St ream specificat ions
form 201, 323, 325
Develop St reams dialog box
206, 207, 322, 324
Develop Ut ilt iy Specificat ions
dialog box 183
Dimensions, areas 283, 284
Direct cost s
inst rument field hook- ups
216
Direct ories
proj ect , locat ions -
Preferences 5659
Disciplines
engineering 81
Disconnect command
st reams 278
Disconnect ed St reams dialog
box 277
Discount ed Cash- Flow Rat e of
Ret urn See I nt ernal Rat e of
Ret urn ( I RR)
Display result s aft er evaluat ion
Preferences 53
742 I ndex
Docking 40
Document at ion 16
Double- j oint ed pipe
requirement
pipeline area specificat ions
285
Draw Disconnect ed St ream
but t on
t oolbar 277
Draw Disconnect ed St ream
command
View menu, PFD 277
Draw Disconnect ed St ream
command
View menu, PFD 271
Drawing count
engineering workforce
specificat ions 84
Drawing number 84, 85
Drawing t ype
engineering workforce
specificat ions 83
Duct inst allat ion bulk 298
Durat ions
I PS proj ect schedule set t ings
141, 656
E
e- bullet ins 16
Economic Life of Proj ect
invest ment paramet ers 188
Economy - local and world,
escalat ion 76
Edit Connect ivit y but t on
t oolbar 272, 273
Edit Connect ivit y command
View menu, PFD 271, 272
EI ( escalat ion indices) 77
Elect rical
inst allat ion bulk 303
mat erial cost s and man-
hours 293
specs, areas 283, 284
specs, design basis 74
Elect ricit y
operat ing unit cost s
specificat ions 192
E- mail
report s 588, 589, 595
EML See Equipment Model
Library ( EML)
Engineering
assigning responsibilit y for
123
disciplines 81
drawings 83
management 80
phases 79
schedule 570
workforce 116
Engineer- Procure- Const ruct
( EPC) period
Cashflow spreadsheet
( CASHFLOW. I CS) 612
invest ment paramet ers 189
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 607
EQUI P. I CS
invest ment analysis
spreadsheet s 603
Equipment
adding 284286
cl ass del i v er y t i mes 129
it em delivery t imes 130
number 104, 105
rent al 103106
specificat ions, areas 283,
284
specs, design basis 71
I PS Proj ect Schedule Set t ings 743
Equipment Model Library
( EML)
adding an it em t o 436
adding EML it em as a
component 438
creat ing 434
definit ion 433
Equipment Rent al Summary
report 105
Equipment Summary
invest ment analysis
spreadsheet s 603
ERROR message 561
Escalat ing library cost s 451
Escalat ion
Cashflow spreadsheet
( CASHFLOW. I CS) 613
invest ment paramet ers 189
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 608
specificat ions 7678
Est imat e Class 65
Est imat e Dat e 66
EU count ry base 2425
Euro
currency, General Proj ect
Dat a 24
Evaluat e but t on
Component Specificat ions
form 290, 628
Evaluat e I t em command 628
Evaluat e Proj ect but t on
t oolbar 42, 560
Ev al uat e Pr oj ect command
Run menu 44, 560
Evaluat ion
it em 628
Preferences 53
proj ect 560
Evaluat ion Engine 350, 601
Excavat ion and backfill
civil inst allat ion bulk 299
Excel Cust om Model files 310
315
Excel report s
Aut o Filt er 596
descript ions 592
opening 593
EXECSUM. I CS 62023
Execut ive Summary
spreadsheet 62023
Ex i t command
Kbase Fi l e menu 4546
Export t o Excel Trending
Report dialog box
Aspen I carus Report er 599
Export t o Excel Workbook
dialog box
Aspen I carus Report er 590,
594
Ex por t t o I car us SPECS Fi l e
command
Fi l e menu 43
Export Trend Dat a int o Excel
dialog box
Aspen I carus Report er 599
Ext ernal Simulat ion I mport
Tool command
Tools menu 233236
F
Facilit y Type
invest ment paramet ers 190
FATAL message 561
Field
inst rument at ion, process
cont rol 111
supervision, proj ect schedule
127
Field hook- up assembly and
part s 216222
Fieldbus syst em
inst rument at ion specs,
design basis 73
short - circuit prot ect ion 73
744 I ndex
Fi l e menu
Aspen I car us Repor t er
menu bar 574
Kbase menu bar 43
Fireproofing
insulat ion specs 74
Fit int o one page
Zoom dialog box 244
Float in Main Window
command 40
Flow rat e unit s
product specificat ions 198
Fluid classes
ut ilit y st reams 184
Foaming t endency
t rayed t owers, design crit eria
177
Foreman wage rat e
general wage rat es 88
Form work
civil inst allat ion bulk 299
Fract ion basis 204
Freeze Cont ent but t on
Propert ies Window 39
Fuel
operat ing unit cost s
specificat ions 192
Furnace fract ional efficiency
heat exchanger design
crit eria 173
G
G and A expenses
Cashflow spreadsheet
( CASHFLOW. I CS) 613
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 607, 609
G and A Expenses
invest ment paramet ers 190
Galvanizing ( for st eel)
civil/ st eel specs, design basis
73
paint inst allat ion bulk 303
General and administ rat ive
cost s
Cashflow spreadsheet
( CASHFLOW. I CS) 613
invest ment paramet ers 190
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 607, 609
General mat erials, escalat ion
76
General Proj ect Dat a
creat ing a new proj ect
scenario 24
defining t he Proj ect Basis 64
General rat es
const ruct ion workforce
specificat ions 8688
Gray borders
Component Specificat ions
form 290
Green borders
Component Specificat ions
form 290
Grid Set t ings command
View menu, PFD 270, 271
Grids
viewing in Block Flow
Diagram ( BFD) 246
viewing in Process Flow
Diagram ( PFD) 271
Grids Visible command
View menu, BFD 246
Grout
civil inst allat ion bulk 299
H
Heat exchangers
I PS Proj ect Schedule Set t ings 745
design crit eria specificat ions
174
sizing 345349
ut ilit y specificat ions 182
help desk 16
Hel p menu 46
Helper wage rat e
general wage rat es 88
HETP ( height equivalent of a
t heoret ical plat e)
packed t owers, design
crit eria 176
Hook- ups
cust omizing 216222
ext ra wire for 73
inst rument at ion 73, 216222
Hot I nlet St ream field 327
Hot Out let St ream field 330
HTML report s
descript ions 586
I t em Report 53
opening 587, 588
HYSI M
map specs 165
models used in sizing t owers
352
simulat or report preparat ion
231233
HYSYS
map specs 166
models used in sizing t owers
352
simulat or report preparat ion
233236
I
I car us Edi t or
print ing report sect ion 563
reviewing result s 56272
t oolbar 564
Tool s menu 45
I carus Evaluat ion Engine ( I EE)
350, 601
I carus int erface 2941, 2941
I carus Proj ect Component
Select ion dialog box 252,
438, 445, 447
I carus Proj ect Scheduler ( I PS)
See Aspen I carus Proj ect
Scheduler ( I PS)
icziput il. exe 61
I EE See I carus Evaluat ion
Engine ( I EE)
I mpor t command
Fi l e menu 43
Libraries view, Palet t e 213,
452
I mport Connect ed St reams
opt ion
Preferences 55
I mport Dat a command
File menu, Aspen I carus
Report er 574
File menu, Aspen I carus
Report er 600
I mport I nst allat ion Bulks
opt ion
Preferences 55
I mport Select ion dialog box
Aspen I carus Report er 601
I mport ing
areas 304
component s 304
proj ect from previous version
2527
scenarios 305
specificat ion files 213
I nasmbly. dat 217
I nch- Pound ( I P) , unit s of
measure 22, 211, 213
I ncomplet e it ems 35
I ndexing
Proj ect Basis specificat ions
96
I ndicat ing signal
inst rument at ion loop 302
I ndices
746 I ndex
escalat ion ( EI ) 77
syst em base 77
user base 77
I ndirect cost s
general wage rat es 87
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 609
report s 609
Unit Cost Library ( UCL) 434
I ndirect s field
Wage General I nfo
specificat ions form 87
I NFOmat ional message 561
I npart s. dat 217, 219
I nput unit s of measure
cust omizat ion 2223, 66
68
I nput Unit s of Measure
Specificat ions dialog box
22, 67
I nst allat ion bulks
accessi ng 291
civil 299
duct 298
elect rical 303
inst rument at ion 299
insulat ion 303
int roduct ion 291
mat erial man- hour addit ions
295
paint 303
pipe det ails 296
pi pe spec 295
Preferences 54
st eel 299
I nst allat ion Det ails report 216
I nst allat ion, assigning
responsibilit y for 123
I nst rument air
operat ing unit cost s
specificat ions 192
i nst r ument f i el d hook - ups
cust omi zi ng 217
I nst rument field hook- ups
216222
I nst rument volumet ric model
adding loop t o 300
delet ing loop on 301
inst rument bulk it ems 299
303
replacing loop on 301
I nst rument at ion
cust omizing field hook- ups
216222
Fieldbus syst em 73
inst allat ion bulk 299
loop adj ust ment s 301303
mat erial cost s and man-
hours 293
specs, design basis 73
I nsulat ion
inst allat ion bulk 303
mat erial cost s 293
specs, design basis 74
I nt eract ive sizing 318332
I nt eract ive Sizing form 249,
253, 327, 330
I nt erface layour
cust omizing 40
I nt erface layout
Save Window St at es opt ion
53
underst anding 2941, 2941
I nt ernal Rat e of Ret urn ( I RR)
Cashflow spreadsheet
( CASHFLOW. I CS) 612,
619
I nvest ment Analysis
proj ect specificat ions 186
199
I PS Proj ect Schedule Set t ings 747
I nvest ment Analysis View
View menu 45, 603
I nvest ment Analysis View
command
View menu 603
I nvest ment Paramet ers
proj ect specificat ions 186
I P, unit s of measure 22, 211,
213
I PE 5. 0/ 5. 1
import ing from 2527
I PS Also See Aspen I carus
Proj ect Schedulaer ( I PS)
I PS proj ect schedule set t ings
act ivit y adj ust ment s 150,
666
appear ance adj ust ment s
133, 649
displaying Also See Aspen
I carus Proj ect Schedulaer
( I PS)
durat ion adj ust ment s 139,
654
logic adj ust ment s 144, 659
I RR See I nt ernal Rat e of
Ret urn ( I RR)
I t em evaluat ion
aut omat ic 629
running 628
sample it em report 631
I t em Report
inst ruct ions for running 628
Preferences 53
sample 631
I t em Report command 628
J
Japan
count ry base, General
Proj ect Dat a 24
Job Number field 65
JP count ry base 2425
Junct ion boxes 111
inst rument at ion loop 302
K
Kbase Pr oj ect Wor k f l ow 14
KbaseLog. t xt
Preferences, Logging 60
K- Yen ( KY)
currency, General Proj ect
Dat a 24
L
Labor cost per unit
Unit Cost Library ( UCL) 443
Labor hours per unit
Unit Cost Library ( UCL) 443
Labor Unit Cost s
operat ing unit cost s
specificat ions 192
Laborat ory charges
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 607
Laborat ory Charges
invest ment paramet ers 189
Ladders, st eel - inst allat ion
bulks 299
Lengt h of delivered pipe
sect ion
pipeline area specificat ions
285
Lengt h of St art - up Period
invest ment paramet ers 191
Libraries
Basis for Capit al Cost s 66,
210
cost libraries 310454
Equipment Model Library
( EML) 434
moving t o anot her direct ory
216
specificat ion libraries 210
215
Unit Cost Library ( UCL) 440
748 I ndex
view 37
line sizing equat ion
creat ing 401
Line Sizing Equat ions 400
Line sizing Tut orial 399
Link Area command
process cont rol 113
scope definit ions 121
Link Cont rol Syst em command
power dist ribut ion 109
Link t o Const . Work Force
command 116
Link t o Engg. Work Force
command 116
Linking
cont ract or set s t o areas 121
cont ract or set s t o power
dist ribut ion 121
cont ract or set s t o process
cont rol 121
Liquid ent rainment met hod
179, 368
List view
descript ion 33
mapped component s 253
relat ionship t o Proj ect
Explorer 33
simulat or file name 239
St at us column 253, 287
Load Dat a but t on
t oolbar 239
Load Dat a command
Run menu 239
Local economy, escalat ion 76
Locat ions
plant relocat ion 455
preferences 57
Logging
Preferences 60
Logic modificat ion
I PS proj ect schedule set t ings
144, 659
Loops
inst rument at ion field hook-
ups 217
inst rument at ion inst allat ion
bulks 299
modificat ions 301303
M
Magnificat ion
Block Flow Diagram ( BFD)
244245
Main Area
default report group 280
Main subst at ions
adding 107108
Main Window
display opt ions 40
int erface, default posit ion 30
pr i nt i ng 43
underst anding 3233
Management report s 58892
Man- hour indexing 96
Manpow er Pr oduct i vi t y
Ex per t ( MPE)
Tool s menu 45
Map All I t ems opt ion
Map dialog box 248
Map command
pop- up menu 247
Map dialog box 248
Map I t ems but t on
t oolbar 247
Map I t ems command
Run menu 44, 247
Map Select ed I t em( s) opt ion
Map dialog box 248
Mapping simulat or models
design crit eria 168182
inst ruct ions 247254
I PS Proj ect Schedule Set t ings 749
specificat ions 162
unit s of measure mapping
specs 157160
unsupport ed models 55
Mass flow
Develop St ream
specificat ions form 203
Mat erial adj ust ment s
indexing, area level 283, 284
Mat erial and man- hour
addit ions 295
Mat erial and man- hour
adj ust ment s 293
inst allat ion bulks 312
Mat erial and man- hour
indexing 96
Mat erial cost per unit
Unit Cost Library ( UCL) 443
Mat erial cost s
code of account allocat ions
95
escalat ion 220
indexing 96
inpart s. dat file 220
Mat erial I ndex I nfo form 98
Mat erial piping specs 71
Mat erial st reams
product specificat ions 196
Mean t emperat ure difference
( MTD) 347
Menu bar
Aspen I car us Repor t er
574
Kbase 30, 4546
Met ric, unit s of measure 22,
211, 213
Microsoft Access Dat abase
( . mdb) file 601
Mixt ure but t on
Develop St ream
specificat ions form 201
Mixt ure Specs
developing st reams 203
Modify command
simulat or block 240
st reams 277
Modify t ab view
Develop St reams dialog box
200
Mont hly Rat e field
equipment rent al
specificat ions 104, 106
MTD See Mean t emperat ure
difference ( MTD)
Mult i- core runs
inst rument at ion loop 302
MUSE
design crit eria specificat ions
173
N
Net Present Value ( NPV)
Cashflow spreadsheet
( CASHFLOW. I CS) 618
Net Rat e of Ret urn ( NRR)
Cashflow spreadsheet
( CASHFLOW. I CS) 619
New command
File menu 20, 25, 43, 638
New Component I nformat ion
dialog box 287
New Mapping but t on
Proj ect Component Map
Specificat ions dialog box
161
New Proj ect but t on
t oolbar 20, 42, 638
NPV See Net Present Value
( NPV)
NRR See Net Rat e of Ret urn
( NRR)
Number of Periods for Analysis
invest ment paramet ers 187
Number of shift s 87
Number of Weeks per Period
invest ment paramet ers 187
750 I ndex
O
OK but t on
Develop St ream
specificat ions form 201
I nst allat ion Bulks form 54,
292
Mat ' l Man- hour Adj ust ment s
form 295
Open but t on
t oolbar 27, 42, 640
Open command
File menu 27, 43, 640
Palet t e Proj ect s view 29
Open Exist ing Proj ect dialog
box 28
Open Workbook command
File menu, Aspen I carus
Report er 574, 597
Opening an exist ing proj ect
640
Operat ing and Maint enance
Labor Escalat ion
Cashflow spreadsheet
( CASHFLOW. I CS) 613
invest ment paramet ers 189
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 608
Operat ing charges
Cashflow spreadsheet
( CASHFLOW. I CS) 612
invest ment paramet ers 190
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 609
Operat ing cost s
Cashflow spreadsheet
( CASHFLOW. I CS) 615
Execut ive Summary
spreadsheet 622
invest ment paramet ers 189
product specificat ions
needed t o evaluat e 197
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 607, 609
raw mat erial specificat ions
needed t o evaluat e 194
Operat ing hours per period
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 606
t ot al operat ing labor cost
calculat ion 611
t ot al product sales
calculat ion 610
t ot al supervision cost
calculat ion 611
Operat ing Hours per Period
invest ment paramet ers 191
Operat ing labor and
maint enance cost s
invest ment paramet ers 190,
192
Operat ing Mode
invest ment paramet ers 190
Operat ing supplies
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 607
Operat ing Supplies
invest ment paramet ers 189
Operat ing Unit Cost s
proj ect specificat ions 191
192
Operat or cent er
adding 111113
int roduct ion, power
dist ribut ion 111
Opt ions but t on
Component Specificat ions
form 290, 291
I PS Proj ect Schedule Set t ings 751
Opt ions menu
Component Specificat ions
form 54
Opt i ons sub- menu
Tool s menu 45
Order Number 309
Out put ( report s) unit s of
measure cust omizat ion 68
69
Overall column efficiency
design crit eria specificat ions
178
t ower sizing 361
Overdesign fact or 331
heat exchangers 174, 347
pumps 170
Ov er t i me
hour s,gener al w age r at es
88
r at e, gener al w age r at es
88
Overwrit e Proj ect Backups
opt ion 53, 54
P
P&I D See P&I D but t on; P&I D
Libraries; P&I D Edit or;
Piping and inst rument at ion
drawings ( P&I Ds)
P&I D but t on 296, 300, 403
P&I D Edit or 399
P3 set up 60
Packed t owers
design crit eria specificat ions
175
sizing 365, 366
Paint
mat erial cost s 293
specs, areas 283, 284
specs, design basis 74
Palet t e
Component s view 37, 38,
286
cost libraries 434454
delet ing a proj ect from 48
descript ion 3638
docking and undocking 40
dragging component s from
286
float ing in Main Window 40
hide/ display 38
int erface, default posit ion 30
Libraries view 37, 210215,
434454
opening proj ect s 28
Proj ect s view 28, 36, 38, 48,
50, 57
Recent I t ems f ol der 286
specificat ion libraries 210
unlocking proj ect s from 50
Vi ew menu 44, 269
Past e command
proj ect component s 306
Period Descript ion
invest ment paramet ers 187
Phases
engineering 78
Pipe Det ails inst allat ion bulk
296
Pi pe Spec i nst al l at i on bul k
295
Pipeline Also see Pipeline area;
Pipeline proj ect ; P&I D
Edit or; Piping and
inst rument at ion drawings
( P&I Ds)
fluid t ype, pipeline area
specificat ions 285
int ernal lining t ype, pipeline
area specificat ions 285
t it le, pipeline area
specificat ions 285
Pipeline area
adding 285
allowing 2425
edit ing 285
specificat ions 285
752 I ndex
Pipeline proj ect
creat ing 2425
descript ion 2425
Piping
i nst al l at i on bul k s 295,
296298
mat erial cost s and man-
hours 293
specs, design basis 7172
volumet ric model \ r 297
Piping and inst rument at ion
drawings ( P&I Ds)
Edit or 399
manual 296, 300
print ing 403
sending t hrough elect ronic
mail 403
Piping specificat ions
areas 283, 284
Piping volumet ric model
adding lines t o 297
changing lines on 298
delet ing lines on 298
replacing lines on 298
Plant bulks 279
Plant capacit y
changing 455
Plant locat ion
changing 455
Plant overhead
Cashflow spreadsheet
( CASHFLOW. I CS) 612
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 607, 609
Plant Overhead
invest ment paramet ers 190
Plat forms, st eel - inst allat ion
bulks 299
PLC ( Programmable Logic
Cont rol) cent er
adding 111113
int roduct ion, power
dist ribut ion 111
Port s Visible but t on
t oolbar 272
Port s Visible command
View menu, PFD 270
Pot able wat er
operat ing unit cost s
specifiat ions 192
ut ilit ies cost s, Proj ect
Summary spreadsheet
( PROJSUM. I CS) 611
Pounds ( PS)
currency, General Proj ect
Dat a 24
Power dist ribut ion
adding it ems 107108
delet ing it ems 110
int roduct ion 106
linking t o Conset s 121
links t o areas 109
links t o cont rol syst ems 109
Power supply frequency
elect rical specs 74
Precooler
suffix for mapping 251
t ower configurat ions 255,
355, 358
Pr ef er ences
accessing 51
Backup t ab view 54
but t ons 51
descript ion 51
General t ab view 52
int roduct ion 51
Locat ions t ab view 5659
Logging t ab view 60
Process t ab view 55
prompt s 52
saving window st at es 53
I PS Proj ect Schedule Set t ings 753
Schedule 60
Tool s menu 45
Prepared By field
General Proj ect Dat a 65
Primary fluid component 201,
203, 323
Primavera I nformat ion 155,
670
Primavera user name 60
Prime cont ract or 115
Pr i nt command
Kbase Fi l e menu 43
Pr i nt Pr ev i ew command
Fi l e menu 43
Pr i nt Set up command
Fi l e menu 43
Pr i nt i ng
Aspen I carus Report er 580
f or ms and r epor t s i n Mai n
Wi ndow 43
I carus Edit or 563
Pro/ I I
map specs 167
models used in sizing t owers
352
R/ R minimum 175
simulat or report preparat ion
236237
Problem descript ion
SimSci report preparat ion
236
Process connect ion
int rument at ion loop 302
Process cont rol
adding it ems 111113
delet ing it ems 114
edit ing it ems 112
int roduct ion 110111
linking t o a cont ract or set
121
linking t o cont ract or set s 121
links t o areas 113
Process Design specificat ions
132186
Process equipment 279
Process Flow Diagrams ( PFD)
267278
Process Fluids
invest ment paramet ers 191
Process opt ions
Preferences 55
Process St ream field
product specificat ions 198
raw mat erial specificat ions
194
Process vessel height t o
diamet er rat io
design crit eria specificat ions
178
vessel sizing procedure 371,
373
Procurement
engineering phases 79
schedule set t ings 127
Product specificat ions
invest ment analysis
specificat ions 196199
Product ivit y adj ust ment s 87
Product s Escalat ion
Cashflow spreadsheet
( CASHFLOW. I CS) 613
invest ment paramet ers 189
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 608
Profit abilit y I ndex ( PI ) 620
Programmable Logic Cont rol
( PLC) cent ers
adding 111113
int roduct ion, power
dist ribut ion 111
Proj ect areas See Areas
Proj ect Basis
Basis for Capit al Cost s 66
132
default specificat ions 210
General Proj ect Dat a 64
int roduct ion 62
754 I ndex
I nvest ment Analysis 186
199
Process Design 132186
Proj ect Propert ies 63
specificat ion libraries 210
St reams 199210
view 31
Proj ect Capit al Escalat ion
Cashflow spreadsheet
( CASHFLOW. I CS) 613
invest ment paramet ers 189
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 608
Proj ect component
connect ing t o st ream 273
Proj ect Component Map
Preview dialog box 249,
252, 254
Proj ect Component Map
Specificat ions
dialog box 160
proj ect specificat ions,
Process Design 160168
Proj ect component s
adding 286
component specificat ions
289
copying 306
delet ing 308
Equipment Model Library
( EML) it ems 438
import ing 304
inst allat ion bulks 291
re- numbering 309
scheduling 130131
Unit Cost Library ( UCL) it em
445
Proj ect Dat a Sheet
report s, I carus Edit or 567
Proj ect Descript ion
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 605
Proj ect Descript ion field
Proj ect Propert ies 22, 64,
640
Proj ect direct ories
alt ernat e direct ories 57
copying 50
default , set t ing 59
Proj ect evaluat ion
Preferences 53
running 560
scan for errors 53, 561
Proj ect execut ion schedule
set t ings
proj ect basis specificat ions
127132
Proj ect Explorer 30, 31
docking and undocking 40
float ing in Main Window 40
int erface, default posit ion 30
relat ion t o Palet t e 36
Vi ew menu 44, 269
Proj ect in use - message 49
Proj ect I ndirect Summary
report
equipment rent al it ems 105
Proj ect menu
Cont ract s command 114
Proj ect Name
Aspen Plus - I PE simulat or
link 228
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 605
Proj ect Name field
creat ing a new proj ect 21,
639
Proj ect Propert ies
I PS Proj ect Schedule Set t ings 755
creat ing a new proj ect 21,
639
defining t he Proj ect Basis 63
Proj ect scenarios
creat ing new 2025, 2025
delet ing 48
import ing 305
opening exist ing 640
salvaging 48
saving 47
unlocking 49
Proj ect Schedule Dat a Sheet
report s, I carus Edit or 569
Proj ect Summary
report s, I carus Edit or 566
spreadsheet , reviewing
invest ment analysis 604
11
Proj ect Tit le 605
General Proj ect Dat a 65
Proj ect Type
Execut ive Summary
spreadsheet 623
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 606
Proj ect view 31
Proj ect s
copying 50
creat ing 2025, 2025
delet ing 48
opening exist ing 640
view 36, 38
PROJSUM. I CS spreadsheet
descript ion 60411
Prompt s
Preferences 52
Propert ies Window
descript ion 39
docking and undocking 40
float ing in Main Window 40
Freeze Cont ent but t on 39
int erface, default posit ion 30
relat ionship t o specificat ions
form 39, 290
Vi ew menu 44, 269
PROVI SI ON See SimSci' s
Pro/ I I wit h PROVI SI ON
Pump overdesign fact or
design crit eria specificat ions
170, 350
sizing procedures 349, 350
Pumps
design crit eria specificat ions
170
sizing 320
Q
Quest ion mark in St at us
column 287, 289
component specificat ions
253
Quot ed cost it em
mapping overhead/ bot t oms
split t o 354
mapping unsupport ed
models t o 55
Quot ed cost it ems
mapping unsupport ed
models t o 162
Quot ed equipment 279, 291
R
Rat e field
product specificat ions 198
raw mat erial specificat ions
195
Rat e Unit s field
product specificat ions 198
raw mat erial specificat ions
195
Raw mat erial
cost s, proj ect specificat ions
196
escalat ion 189
756 I ndex
proj ect specificat ions 192
196
Raw Mat erial Cost s
Execut ive Summary
spreadsheet 622
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 608, 610
Raw Mat erial Escalat ion
Cashflow spreadsheet
( CASHFLOW. I CS) 613
invest ment paramet ers 189
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 608
Raw Mat erial Specificat ions
invest ment analysis, proj ect
basis 192196
Rebar
civil inst allat ion bulk 299
Recent I t ems f ol der 286
Reconnect Sink command
st ream, Process Flow
Diagrams ( PFD) 278
Reconnect Source command
st reams, Process Flow
Diagram ( PFD) 278
Red borders
Component Specificat ions
form 290
Refrigerant 328
Relat ion at t ribut es 601
Relat ive Basis
st reams 275
Remarks field
proj ect propert ies 22, 64
Rent al act ion code 104, 106
Rent al Days Required field
equipment rent al
specificat ions 104, 106
Re- number command
Run menu 44, 309, 310
Re- numbering
areas 310
proj ect component s 309
Report files
Report ing Assist ant 624
Report groups
adding 280
delet ing 280
Preferences, delet ion prompt
53
Preferences, display 53
renaming 280
showing, Preferences opt ion
32
Report t emplat es
Report ing Assist ant 625
Report er See Aspen I carus
Report er
Report ing Assist ant 62428
Report s
cust omizing 62428
dat a t rending 597600
Excel 58896
HTML 58688
I t em report 628
Management report s 588
producing 628
St andard report s 57586
Rerout e All St reams command
Run menu 269
Reset but t on
Develop St ream
specificat ions form 201
Residence t ime
design crit eria specificat ions
177, 178, 179
sizing cryst allizers 343
sizing vessels 367, 371, 373
Re- Size command
I PS Proj ect Schedule Set t ings 757
proj ect component pop- up
menu 249, 320
Run menu 44
Run Report command
File menu, Aspen I carus
Report er 574
S
Sales
Cashflow spreadsheet
( CASHFLOW. I CS) 613,
614
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 608, 610,
611
Salvage Proj ect As dialog box
49
Salvage Value
Proj ect Summary
( PROJSUM. I CS) 607
Salvage Value ( Percent of
I nit ial Capit al Cost )
impact on depreciat ion 188
invest ment paramet ers 188
Salvaging proj ect scenarios 48
Sample_I nasmbly. dat 216,
217
Sample_I npart s. dat 216, 219
Sav e As command
Fi l e menu 43, 47
Save but t on
t oolbar 42, 47
Sav e command
Fi l e menu 43, 47
Save Proj ect As dialog box 47
Save Window St at es checkbox
Preferences 53
Saving
cached informat ion 48
proj ect scenarios 47
window st at es 53
SBI ( Syst em Base I ndices) ,
escalat ion 77
Scan for Errors before
evaluat ion
Preferences 53
Scan f or Er r or s command
Run menu 44
Scan Messages 561
Scenario Descript ion
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 605
Scenario Name field
Creat e New Proj ect dialog
box 21, 26, 639
Save Proj ect As dialog box
47
Scenarios
creat ing 2025, 2025
delet ing 48
import ing 25, 305
opening exist ing 2729
salvaging 48
saving 47
unlocking 49
Schedule
Proj ect Schedule Dat a Sheet
569
set t ings 127132
Schedul e Adj ust ment s
speci f i cat i ons f or m 127
129
Scheduling and cost t racking
user name, Preferences 60
Scope
definit ions 123124
except ions 124
Screens
design crit eria specificat ions
182
Seismic dat a
civil/ st eel specs 72
Select a Suffix dialog box 251
Select command
758 I ndex
Proj ect Basis pop- up menu
215
Select I mport Type dialog box
26
Select Simulat or Type dialog
box 238
Sensor
inst rument at ion loop 301
303
Separat ion fact or
design crit eria specificat ions
179
sizing vessels 367, 368
Show Page Bounds
View menu, BFD 246
View menu, PFD 270
Sieve t ray design 363
Signal cabling, inst rument at ion
- inst allat ion bulks 299
SimSci' s Pro/ I I wit h
PROVI SI ON
map specs 167
models used in sizing t owers
352
R/ R minimum 175, 366
SHORTCUT column operat ion
366
simulat or report preparat ion
236237
Si mul at i on r epor t s
Aspen Pl us 224229, 352,
355
ChemCAD 229231
HYSI M 231233, 352, 355
HYSYS 233236, 352, 355
loading 32
Pro/ I I 236237, 352
select ing 238
Simulat ion unit s 159
Simulat or dat a
loading 237240
mapping 247254
mapping specificat ions 162
unsupport ed models 55
Simulat or File Name
proj ect specificat ions,
Process Design 238
Simulat or Type
Execut ive Summary
spreadsheet 623
proj ect specificat ions,
Process Design 237
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 605
Simulat or Unit s of Measure
Mapping Specs
proj ect specificat ions,
Process Design 157160
Single Component Summary
Report
Preferences 53
Sit e development 279
Size but t on 319, 327
Size I carus Proj ect
Component ( s) opt ions
Map dialog box 249
Size I t em opt ion 274, 318
Sizing
calculat ions 337373
ChemCAD it ems 230
default s 337373
HYSI M it ems 232
mapped component s 249,
253, 318
overview 318
paramet ers 168, 173, 175,
176, 179, 180, 183
requirement s 337373
Sizing Expert 183, 249, 274,
318332
Sizing Met hod field
I PS Proj ect Schedule Set t ings 759
Equipment Model Library
( EML) 437
Snap t o Grid checkbox
Grid propert ies 271
Snap t o Grid command
View menu, BFD 246
View menu, PFD 270
Solids handling informat ion
design crit eria specificat ions
182
Source
Map dialog box 248
Spare part s
equipment specs, design
basis 71
SPC cent er
adding 111113
int roduct ion, power
dist ribut ion 111
Specialt y cent er
adding 111113
int roduct ion, power
dist ribut ion 111
Specificat ion basis
product specificat ions 197,
198
raw mat erial specificat ions
194, 195
Specificat ion files
creat ing 211
delet ing 215
duplicat ing 213
import ing 213
int roduct ion 210
modifying 212
moving t o anot her direct ory
216
select ing 215
select ing for use in proj ect
215
Specificat ion libraries
cust omizing 211
int roduct ion 210
moving t o anot her direct ory
216
SPREAD, escalat ion 77
Spreadsheet s
cust omizing 62428
viewing invest ment analysis
603
SQL dat abase
export ing t o Microsoft Access
601
St airs, st eel - inst allat ion bulks
299
St andard Basis
file, changing locat ion 59
file, select ing 215
i nput f i l e, Gener al Pr oj ect
Dat a 65
St andard report s
descript ions 575
navigat ing 577
opening 576
print ing 580
searching 579
St art ing program 18, 636
St art - up period, lengt h
invest ment paramet ers 191
St art up, commissioning
engineering phases 79
St at us bar 30
Vi ew menu 44, 269
St at us column
List view 253, 287
St eam ut ilit y 328
St eel
design basis specificat ions 72
fireproofing - insulat ion
specs 74
inst allat ion bulk 299
mat erial cost s and man-
hours 293
specificat ions, areas 283,
284
St reams
absolut e basis 208
760 I ndex
adding 274
basis mode 208
connect ing t o equipment
during sizing 326332
connect ivit y, Process Flow
Diagram ( PFD) 272
creat ing 274
creat ing from Proj ect
Explorer 199, 206209,
321325
delet ing 209, 278
mat erial 196
modifying 200
process 198
product specificat ions 196
relat ive basis 208
St reams List command
View menu, BFD 246
View menu, PFD 270
Subcooling
t ower configurat ions 255
Subt ype 96
Suffixes
mapping 250, 251
Supervision
cost s, Proj ect Summary
spreadsheet
( PROJSUM. I CS) 611
number of supervisors per
shift , Proj ect Summary
spreadsheet
( PROJSUM. I CS) 611
wage rat e, Proj ect Summary
spreadsheet
( PROJSUM. I CS) 611
support , t echnical 16
Syst em Base I ndices ( SBI ) ,
escalat ion 77
Syst em cost base dat a
Proj ect Summary
( PROJSUM. I CS) 606
Syst ems
power dist ribut ion 106110
process cont rol 110114
T
Tax Rat e
Cashflow spreadsheet
( CASHFLOW. I CS) 613
invest ment paramet ers 188
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 607
t echnical support 16
Templat e files
Report ing Assist ant 625
Tile command
Window menu 33, 46
Timed backup 54
Toolbar
but t ons 42
descript ion 42
docking 42
int erface, default posit ion 30
Vi ew menu 44, 269
Tool s menu 45
Tot al Manpower Schedule
report s, I carus Edit or 568
Tot al pipeline lengt h
pipeline area specificat ions
285
Tot al proj ect cost
Cashflow spreadsheet
( CASHFLOW. I CS) 612
Tower configurat ions
mapping 250, 257265,
354358
Transducers
inst rument at ion loop 302
Transmission lines
adding 107108
I PS Proj ect Schedule Set t ings 761
Transmit t ers, inst rument at ion
- inst allat ion bulks 299
Trayed t owers
design crit eria specificat ions
176
sizing 361, 362, 366
Tree diagrams
Cont ract ors 115119
Power Dist ribut ion 106110
Process Cont rol 110114
Scope 119125
Trend menu, Aspen I carus
Report er 575, 598
Trending dat abase report s
597600
Trim cooler
suffix for mapping 251
t ower configurat ions 255,
355, 358
Type definit ion, area 283, 284
U
UBI ( User base indices) ,
escalat ion 77
UCL See Unit Cost Library
( UCL)
UK count ry base 2425
Unique Proj ect Backup opt ions
54
Unit Cost field
product specificat ions 199
raw mat erial specificat ions
196
Unit Cost Library ( UCL)
adding an it em t o 442
adding UCL it em t o a proj ect
445
creat ing 440
definit ion 434
Unit subst at ions
adding 107108
linking t o areas 109
Unit ed Kingdom
count ry base, General
Proj ect Dat a 24
Unit ed St at es
count ry base, General
Proj ect Dat a 24
Unit s of measure
input cust omizat ion 22, 66
out put ( report s)
cust omizat ion 68
proj ect propert ies 22
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 606
scenario informat ion 28
Unit Cost Library ( UCL) 443
Unit s of Measure Specificat ion
dialog box 158
Unlink command
cont ract ors 117
power dist ribut ion 110
Unlock command 49
Unsupport ed simulat or models
Preferences 55
Updat e but t on
Develop St ream
specificat ions form 201
US count ry base 2425
USD
currency, General Proj ect
Dat a 24
User base indices ( UBI ) ,
escalat ion 77
User Cust om Model 310315
User name
scenario informat ion 28
UserDat a folder 216
Ut ilit ies
cost s 611, 622
escalat ion 608, 613
list of availiable ut ilit y
resources 328
usage est imat ion 204
Ut ilit ies Escalat ion
762 I ndex
Cashflow spreadsheet
( CASHFLOW. I CS) 613
invest ment paramet ers 189
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 608
Ut ilit y cost s
heat - t ransfer ut ilit ies 186
non- heat t ransfer ut ilit ies
192
Ut ilit y Specificat ions
proj ect specificat ions 182
186
Ut ilit y st ream
creat ing 183
modifying 183
Ut ilit y Unit Cost s
operat ing unit cost s
specificat ions ( non- heat
t ransfer ut ilit ies) 192
ut ilit y specificat ions ( heat -
t ransfer ut ilit ies) 186
V
Valve t ray sizing 364
Valves
Design Basis inst rument at on
specs 73
inst rument at ion inst allat ion
bulks 301
piping inst allat ion bulks 298
Vapor disengagement height
t owers, design crit eria 175
Version
scenario informat ion 28
Vessel
design crit eria specificat ions
180182
height t o diamet er rat io 178,
371, 373
sizing 320, 367
View Exist ing Trend Dat a
command
Trend menu, Aspen I carus
Report er 575, 600
Vi ew menu 44, 269
Volt age levels
elect rical specs 74
Volumet ric models
inst rument at ion inst allat ion
bulk 300301
int roduct ion, main feat ures
13
piping inst allat ion bulk 297
298
W
Wages
const ruct ion workforce 86
89
WARNing message 561
web sit e, t echnical support 16
What - You- See- I s- What - You-
Get
Zoom dialog box 244
Wind dat a
civil/ st eel specs 72
Window menu 46
Window st at es, saving 53
Wire dist ribut ion syst em
elect rical specs 74
Workbook mode
underst anding 3233
Vi ew menu 44, 269
Workforce reference base
General Wage Rat es 88
Workforces
const ruct ion 8689
linking t o cont ract ors 116
Working capit al
Cashflow spreadsheet
( CASHFLOW. I CS) 615
I PS Proj ect Schedule Set t ings 763
Working capit al percent age
Cashflow spreadsheet
( CASHFLOW. I CS) 612
Proj ect Summary
spreadsheet
( PROJSUM. I CS) 607
Working Capit al Percent age
invest ment paramet ers 189
World economy, escalat ion 76
WYSI WYG
Zoom dialog box 244
Y
Yen
currency, General Proj ect
Dat a 24
Z
Zoom
Aspen I carus Report er 577
Block Flow Diagram ( BFD)
244245