1

SPECIFICATION item Seamless Total Section 5.0 5.1

FOR LINEPIPE OD (in) 10

SPECIFICATION : OD (mm) 273.0

WT (mm) 12.70

Standard API 5L/ISO 3183 PSL2

Steel X60Q

Qty (Mtrs) 4,000 4000

Qty (TONS) 326.23 326

API 5L, 44TH edition+ DNV OS F101/2

Request Seamless Pipe/ DNV SMLS 360 for onshore applications Pipe Manufacture General REQUIREMENTS Weldability Tests (Appendix B ) or alternative proposal

5.2 5.3 5.4

Process of manufacture Billet Manufacture Pipe Manufacture for pipe surface conditions

smls, normalised

5.9.10 5.5 5.6

MPS MPQ

i) NDT: UT or EMI for entire length, for L & T defects, and laminations 5.6.1 chemical analysis The chemical composition shall be in accordance with DNV OS F101, Sect. 7, Table 7-3. C max. % Si max. % Mn max. % P max. % S max. % V max. % Nb max. % Ti max. % Al max. % N max. % Al/N 2:1 V + Nb + Ti shall not exceed 0.15% Cu max % Ni max % Cr max. % Mo max. % B max. % CE (IIW) Pcm 0.16 0.45 1.65 0.020 0.01 0.08 0.05 0.04 0.060 0.012

0.50 0.50 0.50 0.50 0.0005 0.42 0.22

For SMLS pipe, Pcm is increased by 0.03, up to a maximum of 0.25 NOTES : 1 iii) For each reduction of 0.01% below the specified maximum for carbon, an increase of 0.05% above the specified maximum for manganese is permissible, up to maximum increase of 0.20%. tensile Tensile Properties SMYS UTS

MIN MAX MIN MAX MAX Charpy

415 565 520 760 0.8

v) vi) vii) 5.6.2 5.6.3 5.6.4 5.7 5.8 5.9 5.9.1

SMYS/UTS iv) Charpy test shall be as per table 7.5 of DNV OS-F101 Charpy V-notch energy (KVT), as per Table 7-5: minimum average/ind.values: 42/35J note 1) the required (KVL)values shall be 50% higher than required KVT values. Charpy temperature as per Specification, To=Tmin-10degC grain size shall be greater than or equal to 7 acc. to ASTM E112 area transition curves microstructure pipe WT shall be measured UT Weldability Test Report of MPQ Test failure Chemical Properties MECHANICAL PROPERTIES : Tensile Properties & Charpy test DIMENSIONal & weight reqnts Diameter Diameter tolerance

as per DNV & Appendix D i) & ii)

5.9.2 5.9.3 5.9.4 5.9.5 5.9.6

WT tolerance (Appendix D) WT tolerance Weight Out-of-Roundness Length Straightness

as per table 7-18:

+/-0.125t max 2.7mm

-3.5% / +10% of nominal weight at the pipe ends as per DNV, 11.9-12.5m table 7-19 /Sec 7

straightness, max full lgth of pipe straightness, max deviation for pipe end region (1.0m at each of pipe extremities)

0.0015 L

5.9.7

Pipe End Squareness Pipe End Squareness as per DNV, table 7-19 /Sec 7 30 deg (-0/+5deg); root face:1.6mm +/-0.8mm out-of squareness at pipe ends

3 mm 1.6 mm from true 90 1.6 mm from true 90

5.9.8 5.9.9 5.10

Pipe End Bevel Bulges, dents and flat areas Surface condition imperfections having a depth greater than 5% of the specified WT shall be considered unacceptable

6.0

Mill Hydrostating Testing

As per DNV OS F10, Section 7 Subsection E100 112.5 bar requested by table 3-3/operational data of Doc no.: Z00B-PL-RPT-1-0552-03-00 Rev A2

7 7.2 7.2.1 7.2.2 i)

INSPECTION & TESTING Production Test & inspections Destructive test Dim. & Non-Destructive inspections clause 7.2.2 a1) clause 7.2.2 a2) clause 7.2.2 a3) clause 7.2.2 a4) clause 7.2.2 a5)

ID; WT; OOR shall be checked UT EMI MPI on bevel surfaces

ii 7.3 8 9 10 11 12 13 14

acceptance criteria: noth 10 for both, inside & outside Residual magnetism: Mill Certificates Repair of defects Marking Protection of bevels Handling, transport & storage Documentation Storage of mechanical tets specimens P.H.S Appendix A shall not exceed 25 Gauss 3.2 as per EN 10204

Appendix B Appendix C Date:05.01.2012 Issued by, Eng. Rosianu Gabriela LP Data sheet

AMTP comments (confirm/ok or no) OK

Justification for Deviation

5L, 44TH edition+ DNV OS F101/2010 Section 7

NOTED

we confirm the requirements of chemical composition of the steel and , in particular, the limiting value of Pcm which facilitate weldability.Pcm= (0.250.01) max = 0.24% max no, quenched & tempered ok ok ok, with deviation to the imperfection depth of 5%. ok imperfections having a depth greater than 10%of the specified WT shall be considered unacceptable

we confirm UT for entire length, for L & T defects; UT for laminations for full body only; we are not able to confirm detection of laminations for entire lgth of pipe ends (350mm) not scanned by automatic technique; we propose manual UT for detection of laminations for full circumf. of both ends for a dist. of at least 50mm . ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok N/A OK (carbon content 0.12%)

we confirm 0.24%max

noted ok, ok ok ok, ok, no! we confirm 0.93. As per API, the request is aplicable for D >323.9mm ok, see our comment to 5.8 ok ok we confirm "-30C" ( as per data sheet Tmin is -20degC) ok ok, ok ok see our comment to 5.1 ok ok ok ok, see our comments to 5.6.1

no, ID & Out of Roundness shall be within tolerances stated for OD & WT no, we confirm as per API: pipe body 0.5 mm or 0.0075D , whichever is greater pipe end 0.5 mm or 0.005D ,whichever is greater , but maxim 1.6 mm

no, we confirm as per API: -0.125t/+0.150t ok we confirm as per API: 0.015D we confirm 100%: 10-11.8M, we confirm as per API Due to Technological reason Due to Technological reason

ok ok ok ok ok, taking into account below deviation no, imperfections having a depth greater than 10% of the specified WT shall be considered unacceptable Subsection E of Section 7 of DNV OS F10 is N/A We confirm Hydrostatic Testing Pressure as per API ok ok ok, taking into account above our comments/deviations ok ok ok, but OD not ID ok, taking into account our deviations mentioned above to 5.6.1 No, we do not confirm EMI as an additional test to UT ok ok, but taking into account deviation to clause 5.10 & we confirm imperfection length 50mm instead of 25mm ok ok ok ok ok ok ok ok N/A noted

we confirm the requirements of chemical composition of the steel and , in particular, the limiting value of Pcm which facilitate weldability.Pcm= (0.250.01) max = 0.24% max ok, except coating & standard lgth: we offer bare pipes, with individual lgth mentioned above

Approved by , Tech. Dpt.