Name of work : Provn of OTM Accn for AD Regt at Kalina,Mumbai CANO : CEPZ/MUM/25 OF 2010-2011 Name of contractor : Beejay Associates

( C) Pvt Ltd TRIAL MIX DESIGN FOR SOLIDS BLOCKS C-5 & C-4 FROM BLOCK MANUFACTURERS BASIC DATA a) Date of trial mix b) Size of block c) Ratio as per CA Date of casting 03.07.2011 Date of testing 31.07.2011

300x200x200 mm Not a leaner than 1:12 by volume for both C-5 & C-4 grades of block TRIAL NO.1 Mix proportion Weight 50 kg 314.26 kg 214.70 kg 160.20 kg 60 kg

d) Material (i) Cement 43 'G' OPC (ii) Fine aggregate (iii) 20 mm aggregate (iv) 12.50 aggregate (v) Water

1:5:7 (4+3)

Volume of ingredients taken for mixing of concrete for blocks (i) Cement 43 'G' OPC 1 Box i.e. (ii) Fine aggregate 5 Box i.e. (iii) 20 mm aggregate 4 Box i.e. (iv) 12.50 aggregate 3 Box i.e. (v) Water Water cement ratio :-1:20 Nos.of block cast : 09 nos Result obtained Qty of block in kg/cum 2057 2045 2040 Comp.strenngt Water absorption h in N/mm2 in % by wt 6.15 6.80 5.98 5.85 5.90 6.95

Block No

Size of Block 1 300x199x199 2 299x200x200 3 300x200x199

d) Material (i) Cement 43 'G' OPC (ii) Fine aggregate (iii) 20 mm aggregate (iv) 12.50 aggregate (v) Water

TRIAL NO.2 Mix proportion Weight 50 kg 251.50 kg 214.70 kg 218.92 kg 54 kg

(1:4:8)

(i) Cement 43 'G' OPC (ii) Fine aggregate (iii) 20 mm aggregate (iv) 12.50 aggregate (v) Water Water cement ratio :-1:08 Nos.of block cast : Result obtained Qty of block in kg/cum 2035 2045

Volume of ingredients taken for mixing of concrete for blocks 1 Box i.e. 5 Box i.e. 4 Box i.e. 3 Box i.e.

09 nos Comp.strenngt Water absorption h in N/mm2 in % by wt 5.85 5.90 6.90 7.00

Block No

Size of Block 1 301x199x200 2 300x200x199

3 300x198x199

2039

5.70

7.10

d) Material (i) Cement 43 'G' OPC (ii) Fine aggregate (iii) 20 mm aggregate (iv) 12.50 aggregate (v) Water

TRIAL NO.3 Mix proportion Weight 50 kg 282.84 kg 161.01 kg 246.30 kg 52 kg

(1:4:8)

(i) Cement 43 'G' OPC (ii) Fine aggregate (iii) 20 mm aggregate (iv) 12.50 aggregate (v) Water Water cement ratio :-1:04 Nos.of block cast : Result obtained Qty of block in kg/cum 2057 2045 2040

Volume of ingredients taken for mixing of concrete for blocks 1 Box i.e. 5 Box i.e. 4 Box i.e. 3 Box i.e.

09 nos

Block No

Size of Block 1 300x199x199 2 299x200x200 3 300x200x199

Comp.strenngt Water absorption h in N/mm2 in % by wt 6.15 5.98 5.9 6.80 5.85 6.95

Remark :

The trial mix have jointly carried out in the site laboratory established by the contractor and result are found as above No.2 proportion found more satisfactory and may please be approved.

Contractor

JE(B/R)

Engineer -in-charge (B/R)

I Sieve analysis : IS Sieve Desigation 40 mm 20 mm 4.75 mm 600 micron 150 micron Wt.retained (-) 139.00 2731.00 965.00 987.00

All-in-aggregate 20 mm nominal size (5000 gms) Wt.passed 5000.00 4861.00 2130.00 1165.00 178.00 percentage passing 100.00 97.22 42.60 23.30 3.56 Required percentage 100 95--100 35--50 10--35 0--6

II Sieve analysis : IS Sieve Desigation 10 mm 4.75 mm 2.36 mm 1.18 mm 600 micron 300 micron 150 micron Wt.retained (-) 290.00 644.00 945.00 1157.00 1450.00 359.00

Fine aggregate(sand) (5000 gms) Wt.passed 5000.00 4710.00 4066.00 3121.00 1964.00 514.00 156.00 percentage passing 100.00 94.20 81.32 62.42 39.28 10.28 3.10 Required percentage 100 90--100 75--101 55--90 35--59 08--30 0--10

RS BASIC DATA

31.07.2011

Volume 35.31 ltrs 175.55 ltrs (5 times) 141.24 ltrs ( 4 times) 105.93 ltrs ( 3 times) 60 ltrs

ete for blocks 35.31 ltrs 175.55 ltrs 141.24 ltrs 105.93 ltrs 60 ltrs

Remarks Smooth surface noticed on faces of blocks

Volume 35.31 ltrs 141.24 ltrs (5 times) 141.24 ltrs ( 4 times) 141.24 ltrs ( 3 times) 54 ltrs

ete for blocks 35.31 ltrs 141.24 ltrs 141.24 ltrs 141.24 ltrs 54 ltrs

Remarks

Some voids & rough surface noticed on faces of blocks as compared to trial No.1

Volume 35.31 ltrs 158.90 ltrs (5 times) 105.93 ltrs ( 4 times) 158.90 ltrs ( 3 times) 52 ltrs

ete for blocks 35.31 ltrs 158.90 ltrs 105.93 ltrs 158.90 ltrs 52 ltrs

Remarks more voids & more rough surface noticed on faces of blocks as compared to trial No.2

ed by the contractor and y and may please be

charge (B/R)

Remarks

Remarks