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SH A R E O U R PASSION.
TM
TABLE OF CONTENTS
2009 F6 EFI Sno Pro
(Model No. S2009F6DEPUSG)
(Model No. S2009F6DEPUSO)
(Model No. S2009F6DEPOSG - International)
SKI AND SPINDLE ASSEMBLY .............................................................................................................................. 1
A-ARM AND SWAY BAR ASSEMBLY ..................................................................................................................... 2
FRONT SUSPENSION SHOCK ABSORBER ASSEMBLY ..................................................................................... 3
FRONT SUSPENSION SHOCK ABSORBER ......................................................................................................... 4
STEERING POST ASSEMBLY ............................................................................................................................... 5
TIE ROD ASSEMBLY .............................................................................................................................................. 6
STEERING SUPPORT ASSEMBLY ........................................................................................................................ 7
HANDLEBAR AND CONTROLS .............................................................................................................................. 8
HANDLEBAR AND CONTROLS (International) ...................................................................................................... 9
HYDRAULIC BRAKE CONTROL ASSEMBLY ...................................................................................................... 10
DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES .............................................................................................. 11
GEARCASE ASSEMBLY ....................................................................................................................................... 12
SLIDE RAIL AND TRACK ASSEMBLY ................................................................................................................. 13
IDLER WHEEL ASSEMBLY .................................................................................................................................. 14
REAR SUSPENSION FRONT ARM ASSEMBLY .................................................................................................. 15
REAR SUSPENSION FRONT ARM SHOCK ABSORBER ................................................................................... 16
REAR SUSPENSION REAR ARM ASSEMBLY .................................................................................................... 17
REAR SUSPENSION REAR ARM SHOCK ABSORBER ...................................................................................... 18
CHASSIS ASSEMBLY ........................................................................................................................................... 19
HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY ........................................................................... 20,21
HEADLIGHT AND WIRING ASSEMBLIES ............................................................................................................ 22
CONSOLE ASSEMBLY ......................................................................................................................................... 23
SKID PLATE AND SIDE PANEL ASSEMBLY ....................................................................................................... 24
BELT GUARD ASSEMBLY .................................................................................................................................... 25
GAS TANK ASSEMBLY ........................................................................................................................................ 26
FUEL PUMP ASSEMBLY ...................................................................................................................................... 27
SEAT SUPPORT ASSEMBLY ............................................................................................................................... 28
SEAT ASSEMBLY ................................................................................................................................................. 29
REAR BUMPER, STORAGE BOX, AND TAILLIGHT ASSEMBLY ....................................................................... 30
COOLING ASSEMBLY .......................................................................................................................................... 31
ENGINE AND RELATED PARTS .......................................................................................................................... 32
EXHAUST ASSEMBLY .......................................................................................................................................... 33
AIR SILENCER ASSEMBLY .................................................................................................................................. 34
OIL TANK ASSEMBLY .......................................................................................................................................... 35
DRIVE CLUTCH .................................................................................................................................................... 36
DRIVEN CLUTCH .................................................................................................................................................. 37
CYLINDER AND HEAD ASSEMBLY ..................................................................................................................... 38
CRANKCASE ASSEMBLY .................................................................................................................................... 39
PISTON AND CRANKSHAFT ................................................................................................................................ 40
REED VALVE ASSEMBLY .................................................................................................................................... 41
THROTTLE BODY ASSEMBLY ............................................................................................................................ 42
OIL PUMP .............................................................................................................................................................. 43
WATER PUMP AND THERMOSTAT .................................................................................................................... 44
RECOIL STARTER ................................................................................................................................................ 45
MAGNETO ............................................................................................................................................................. 46
ELECTRICAL ......................................................................................................................................................... 47
SERVOMOTOR ASSEMBLY ................................................................................................................................. 48
NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to
be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new
for the 2009 model year. For a complete list of related items, refer to the current accessory catalog.
2008 Arctic Cat Inc.
Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
2
2
4
2
2
2
8
1
2703-543
2703-548
1
1
2703-549
7 1603-895
8 1623-654
9 2603-382
4
2
4
1
1
1
1
2
2
4
2
2
2
2
4
2
2
4
2
2
Nut, Lock
Bracket, Mounting - Sway Bar
Bar, Sway
Sleeve, Sway Bar
Link, Sway Bar
A-Arm, Lower - Green (inc. eight No. 7)
A-Arm, Lower - Orange (inc. eight No. 7)
(Orange)
7 1603-895 16 Bearing
8 8408-070 4 Screw, Cap
9 4606-402 1 Brace, Lower A-Arm
10 2603-544 2 Axle, Inner - Lower A-Arm - Front
11 2603-543 2 Axle, Lower A-Arm - Rear
12 8427-002 10 Nut, Lock
8427-602
2603-818
2703-323
2603-712
2603-710
2703-418
2703-430
2
2
1
4
2
2
2
8408-065
8408-090
2603-643
2703-414
4
2
2
2
2703-426
17 2703-416
2703-428
18 2603-634
19 2603-577
4
4
Screw, Cap
Screw, Cap
Axle, Spindle
A-Arm, Upper - Front - Green
(inc. four No. 7)
A-Arm, Upper - Front - Orange
(inc. four No. 7) (Orange)
A-Arm, Upper - Rear - Green
(inc. four No. 7)
A-Arm, Upper - Rear - Orange
(inc. four No. 7) (Orange)
Axle, Inner - Upper A-Arm
Bearing, Split
1
2
4
4
4
Screw, Cap
Nut, Lock
2603-327
3604-319
2603-511
1604-222
2604-223
2603-613
2603-722
2603-333
2604-796
1604-315
1603-940
2603-821
2603-822
0603-386
0603-540
0603-335
0603-338
1
1
1
4
2
1
1
1
1
1
1
1
1
1
2
2
1
1705-191
0605-839
0605-837
0605-828
1705-268
0605-832
0605-833
1623-018
0605-831
1
1
1
1
1
1
1
2
1
0605-840
1705-198
8050-282
8427-002
1705-087
1705-201
8408-617
0605-993
8408-621
2
1
1
2
1
2
2
1
2
8427-802
2603-436
1707-115
1623-010
8408-885
1705-217
0605-760
1623-662
8408-045
8408-065
4
2
2
2
2
1
2
2
1
1
Nut, Lock
Axle, Steering Arm
Arm, Steering - Assembly (inc. 4)
Fitting, Grease
Screw, Cap
Drag Link (inc. 7)
Bearing
Screw, Shoulder
Screw, Cap
Screw, Cap
8427-002
0605-752
8420-002
0605-926
0423-013
0605-753
4606-818
0605-925
0605-755
4
3
3
2
3
2
2
1
1
Nut, Lock
Ball Joint, Tie Rod - Right-Hand Thread
Nut, Hex - Right-Hand Thread
Tube, Tie Rod - Spindle
Nut, Hex - Left-Hand Thread
Ball Joint, Steering - Left-Hand Thread
Cap, Ball Joint
Tube, Tie Rod
Ball Joint, Tie Rod - Left-Hand Thread
0609-792
0609-793
0609-791
1705-092
0609-828
0609-829
0609-811
0609-805
1686-458
3606-693
0623-128
1623-673
4639-805
4639-807
1
1
8
1
1
1
1
1
1
1
2
2
1
1
Cover, Connector
Screw, Machine
Screw, Self-Tapping
Handlebar
Element, Handwarmer - Right
Element, Handwarmer - Left
Control, Dimmer - Rear
Control, Dimmer - Front
Harness, Handlebar
Pad, Handlebar - Adjustable
Screw, Self-Tapping
Screw, Self-Tapping
Handguard, Mount - Kit
Handguard - Kit - Green
10
1602-930
1602-929
1602-931
1602-932
1602-933
1602-934
1602-935
1
1
1
1
1
2
1
1602-936 2
1602-937 1
1602-938 1
0423-178 2
0423-413 1
1602-926 1
0436-908 AR
1602-957
1623-461
1602-656
1602-480
2602-076
0728-181
0702-940
1602-783
1602-984
4606-939
0706-371
1702-060
8476-830
1623-355
1702-057
8427-802
0648-442
0648-443
0726-278
0648-441
0648-714
0648-715
0648-716
1702-114
0648-788
8050-277
8051-272
1
1
1
1
1
1
1
2
1
1
AR
1
1
7
1
13
AR
AR
1
1
AR
AR
AR
1
1
1
1
Nut, Retaining
Screw, Cap
Disc, Brake
Spacer, Brake Caliper
Shield, Bearing
Track, Drive - Assembly (inc. 6-7)
z Driveshaft
z Sprocket, Drive
Seal
Shield, Actuator
Trim
Plate, Mounting - Reverse
Screw, Machine
Nut, Push
Gearcase Assembly
Nut, Lock
Washer
Washer
Clutch, Driven
O-Ring
Washer
Washer
Washer
Adjuster, Sheave (inc. 22)
z Washer, Thrust
Washer
Washer, Lock
1623-572
8477-845
1702-018
1623-713
*
1602-458
1602-461
1602-669
0702-563
1602-466
1602-467
1602-464
*
0602-729
0402-165
1602-671
1602-670
2602-132
2602-131
1602-463
1602-456
1602-978
4606-309
8468-617
1623-676
0630-207
8060-602
1
1
1
4
1
1
2
2
2
4
1
1
1
1
4
2
2
2
2
2
1
1
1
1
1
1
1
Screw, Cap
Screw, Machine
Caliper, Brake - Assembly (inc. 28-45)
z Bolt, Carriage - Ribbed
z Housing
z Fitting, Bleed
z Piston
z O-Ring
z Pad, Brake - Set (inc. 34-35)
z z Clip, Anti-Rattle
z z Clip, Hairpin
z Pin, Retaining - Brake Pad
z Housing
z O-Ring, Housing
z Washer
z Screw, Cap
z Screw, Cap
z Spacer, Speedometer Bracket
z Bearing
z Sleeve, Driveshaft
z Ring, Retaining
Fitting, Inlet
Plate, Mounting - Speedometer Sensor
Screw, Machine
Clamp
Sensor, Speedometer
Rivet
11
GEARCASE ASSEMBLY
(Complete Gearcase Assembly p/n 1702-057)
0743-406 *Not a Service Part **Not Illustrated
12
1702-052
1602-915
1602-916
2602-159
1602-917
0630-241
8468-536
1702-005
2602-013
2602-057
2602-042
2602-127
0702-910
2602-040
2602-064
*
*
2602-063
0702-848
1
2
1
1
3
1
3
1
1
2
1
2
1
1
1
1
1
1
1
1602-842 1 Bearing
2602-058 1 Washer, Thrust
0702-867 1 Gear, Planetary - Assembly
1602-840 1 Bearing, Thrust
1602-841 1 Washer, Thrust
0702-847 1 Gear, Transfer (inc. one No. 26)
1602-981 2 Bearing
0702-691 1 Shaft, Input - 60T (inc. one No. 26)
0702-941 1 Cover, Gearcase (inc. 29-33)
2602-160 1 Seal, Oil
1602-982 1 Bearing
0630-224 1 Switch, Gear Indicator
2602-099 2 Plug, Drain - Magnetic
1602-213 2 Gasket, Metal
0423-538 13 Screw, Machine
2602-183 1 Gasket, Gearcase
4639-628 AR Fluid, Gearcase - 12 oz
3604-416
8408-831
3604-268
2604-281
8476-625
3604-003
8427-602
3604-186
8474-625
0604-918
8060-633
0604-967
2
4
2
1
2
2
4
2
2
4
8
8
Rail, Formed
Screw, Cap
Axle, Inner
Spacer
Screw, Machine
End Cap, Slide Rail
Nut, Lock
Wearstrip, Slide Rail
Screw, Machine
Pad, Shock
Rivet
Bracket, Retaining
3604-266 2
3604-275 2
8408-031 4
2604-860 2
3604-291 2
8047-366 4
0704-352 2
8002-042 4
2602-255 1
2602-835 1
22 2602-081 34
Insert, Rail
Bushing, Stop - Rear Arm
Screw, Cap
Block, Coupler
Bushing, Coupler Block
Nut, Lock
Adjuster, Track
Screw, Cap
Track Assembly (inc. 22)
Track Assembly (inc. 22) (International)
Clip, Guide
13
14
2604-515
3604-204
3604-004
3604-039
8408-880
8408-831
3604-066
3604-065
2
2
4
4
4
2
2
2
23
24
25
26
27
28
29
1704-490
2604-881
3604-060
3604-300
1604-810
8042-486
0124-310
2
2
2
1
1
2
2
Slide, Spring
Block, Slide
Block, Mounting - Idler Wheel
Wheel, Idler (inc. four No. 5-6)
Screw, Cap
Screw, Cap
Wheel, Idler - Green (inc. two No. 5-6)
Wheel, Idler - Orange (inc. two No. 5-6)
(Orange)
Bushing, Adjuster
Bushing, Adjuster
Wheel, Idler (inc. two No. 5-6)
Axle, Rear
Spacer, Rear Wheel
Nut
Screw, Cap
1704-755
1623-010
3604-141
0104-386
3604-272
0423-537
8427-002
8408-850
2603-574
1704-758
8427-802
8427-602
0623-875
1
1
2
2
1
1
2
1
1
1
1
4
6
8408-625
8408-635
3604-413
3604-234
3604-233
8408-041
1704-739
3604-273
8408-050
3604-200
1704-737
0604-790
2
2
2
1
2
2
1
1
1
1
1
1
Screw, Cap
Screw, Cap
Strap, Limiter
Axle, Front Slider
Bushing, Front Slider
Screw, Cap
Shock Absorber
Axle
Screw, Cap
Retainer, Spring
Spring, Compression - Black
Cover, Shock
15
16
0604-625
3604-411
2604-812
2604-815
0603-540
0603-335
0603-338
0603-881
0603-882
0603-891
2604-412
0603-883
0603-347
0603-344
0603-341
0603-389
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
1
Eyelet, Shock
Rod, Shock
Bearing - Assembly
Kit, Seal/Rebuild
Washer, Top Out
Valve, 0.800 x 0.010 in.
Valve, 0.900 x 0.010 in.
Valve, 1.000 x 0.012 in.
Valve, 1.100 x 0.012 in.
Valve, 1.300 x 0.012 in.
Piston, 0.055 in. - Orifice
Valve, 1.250 x 0.012 in.
Valve, 1.250 x 0.010 in.
Valve, 1.100 x 0.010 in.
Valve, 1.000 x 0.010 in.
Washer, Backup
0603-301 1
2604-816 1
1604-316 1
1604-425 1
2603-245 2
2603-246 1
2604-840 1
2604-841 1
2603-475 1
3604-412 1
2604-817 1
0703-341 1
1604-318 1
0624-097 1
2604-415 1
5639-240 AR
Nut, Lock
Piston, Floating
Screw, Relief (inc. 20)
O-Ring
Ring, Retaining
Guide, Spring
Nut, Spring Adjuster
Nut, Locking - Spring Adjuster
Decal, Shock
Body, Shock
End Cap, Shock - Assembly (inc. 28-29)
Valve, Pressure (inc. 29)
O-Ring
Screw, Valve
Sleeve, Shock Eyelet
Oil, Gas Shock - 1 qt
1704-624
1623-011
1623-010
3604-285
3604-286
8427-002
0423-537
8408-041
1704-619
1604-100
3604-276
1604-204
1604-205
13 0623-138
14 3604-288
15 1704-576
1704-577
1
1
2
1
2
5
1
2
1
2
1
1
1
2
2
1
1
3604-264
3604-257
3604-256
3604-289
1704-627
8427-802
8408-860
3604-028
3604-275
1604-187
8408-031
1704-528
3604-109
8408-050
1704-686
2
2
2
2
2
4
4
2
2
2
2
1
4
4
1
17
18
0604-893
2604-223
1604-222
2604-622
2604-627
2604-880
2604-530
2603-466
0603-340
0603-350
2604-647
2604-631
0603-339
2604-645
2604-633
1
2
4
1
1
1
1
1
1
1
1
5
1
1
2
Eyelet, Shock
Sleeve, Eyelet
Bushing, Shock
Rod, Shock
Bearing - Assembly
Kit, Seal/Rebuild
Screw
Washer, Top Out
Valve, Shock 1.000 x 0.008 in.
Valve, Shock 1.300 x 0.010 in.
Valve, Shock 1.425 x 0.010 in.
Valve, Shock 1.600 x 0.010 in.
Valve, Shock 1.000 x 0.006 in.
Piston, 0.055 in. - Orifice
Valve, Shock 1.425 x 0.015 in.
2604-632 1
0603-891 1
0603-882 1
0603-881 1
0603-886 1
0603-885 2
0603-389 1
0603-301 1
2604-886 1
2604-621 1
2604-889 1
0703-341 1
1604-318 1
0624-097 1
5639-240 AR
CHASSIS ASSEMBLY
0743-417
Chassis - Assembly
(inc. 2-4 and four No. 5)
2 1623-640 1 Clip, U-Nut
3 1623-428 4 Screw, Cap
4 8476-835 4 Screw, Machine
5 8427-802 10 Nut, Lock
6 1623-637 2 Clip, U-Nut
7 2606-007 2 Foil, Protective
8 1623-625 2 Plug
9 0423-577 12 Clip, U-Nut
10 3606-920 1 Bracket, Toe Hook - Right
3606-921 1 Bracket, Toe Hook - Left
11 3606-710 1 Shield, Toe - Right
3606-711 1 Shield, Toe - Left
12 8471-616 12 Screw, Machine
13 1707-135 1 Bracket, Mounting - Front Suspension
(inc. 14-15)
14 0605-763 4 Bushing
15 1623-443 2 Bolt, Ribbed
19
20
1
1
1
1
2
1
1
1
2718-559
15 4606-884
4606-885
16 4606-934
17 8611-448
8611-449
8611-466
8611-467
18 5606-924
5606-925
19 5606-960
5606-984
20 1623-677
21 4606-961
22 2718-546
1
1
1
1
1
1
1
1
1
1
1
1
1
1
23 4606-518
24 8611-437
25 2718-541
1
1
1
2718-542
26 5606-034
27 8611-452
8611-453
8611-468
8611-469
1
1
1
1
1
Strap, Hold-Down
Spar, Front w/Decals - Right (inc. 15-17)
Spar, Front w/Decals - Left (inc. 15 and 17)
Spar, Front w/Decals - Right (inc. 15-17)
(Orange)
Spar, Front w/Decals - Left (inc. 15 and 17)
(Orange)
Spar, Front w/o Decals - Right - Black
Spar, Front w/o Decals - Left - Black
Foil, Spar - Right
Decal, Front Spar - Right
Decal, Front Spar - Left
Decal, Front Spar - Right (Orange)
Decal, Front Spar - Left (Orange)
Bezel, Intake - Right - Black
Bezel, Intake - Left - Black
Windshield
Windshield (International)
Rivet, Plastic
Bracket, Windshield - Hold-Down
Facia, Bumper - Upper w/Decals - Black
(inc. 23-24)
Fascia, Bumper - Upper - Black
Decal, Front Bumper - Crest
Bumper, Front w/Decals - White
(inc. 26-27)
Bumper, Front w/Decals - White
(inc. 26-27) (Orange)
Bumper, Front
Decal, Front Bumper - Right
Decal, Front Bumper - Left
Decal, Front Bumper - Right (Orange)
Decal, Front Bumper - Left (Orange)
(Continued on Page 21)
1
1
1
30 5606-467
31 8611-450
0423-355
8427-602
1623-775
0623-966
8053-242
8424-602
4
6
4
2
2
2
Screw, Shoulder
Nut, Lock
Screw, Shoulder
Screw, Self-Tapping
Washer, External Tooth Lock
Nut
21
22
1
1
2
2
2
1
CONSOLE ASSEMBLY
0743-446
2718-212
7611-572
0620-335
0620-322
0423-493
1623-129
1623-661
2718-427
7611-574
7611-575
8611-587
8611-586
0617-558
0617-559
0641-897
1
1
1
1
2
3
1
1
1
1
1
1
1
1
1
1623-618
0623-785
4606-477
0423-396
0609-651
*
0609-113
0123-899
0609-450
1623-669
4606-274
2
2
1
2
1
1
1
1
1
2
1
Screw, Self-Tapping
Screw, Self-Tapping
Close-Off, Handlebar
Screw, Self-Tapping
Switch, Ignition (inc. 21)
Key
Nut
Washer
Spacer
Screw, Shoulder
Grommet
* Key is coded to switch; see dealer to
determine part number.
23
2718-583
2718-588
2718-589
2 2718-288
2718-289
3 0617-562
0617-563
4 4606-799
5 8611-440
1
1
1
1
8611-441
8611-458
1
1
8611-459
6 8611-442
8611-443
8611-460
1
1
1
8611-461
7 4606-650
4606-651
8 4606-662
4606-663
1
1
1
1
24
1707-153
8611-251
1611-565
8611-625
1707-168
1
1
1
1
1
Guard, Belt
Decal, EFI Diagnostic Codes
Decal, Warning - Belt Guard
Decal, Clutching Chart
Hinge, Belt Guard - Front
8061-508
1623-720
1707-169
8060-504
1623-012
4
1
1
2
1
Rivet
Pin, Belt Guard - Front
Hinge, Belt Guard - Rear
Rivet
Pin, Belt Guard - Rear
25
26
Y-Fitting
Valve, Pressure-Relief
Knee Pad, Right
Knee Pad, Left
Screw, Machine
Screw, Body
Clip, U-Nut
Tape, Foam - 1 ft
1670-808
*
1670-962
1670-965
0470-613
1670-917
1670-905
1670-910
1670-961
1670-153
1670-532
1670-533
1670-536
1
1
1
1
1
1
1
1
1
1
1
1
1
27
28
1
1
4
2
2
2
4
4
1
1
1
9
1
1
8060-484 14 Rivet
8470-520 6 Screw, Machine
5606-094 1 Plate, Support - Lower
4606-328 1 Plate, Support - Upper
0605-948 1 Bracket, Nut Holder
8424-602 4 Nut
8408-625 4 Screw, Cap
8408-535 4 Screw, Cap
1623-637 4 Clip, U-Nut
0623-302 1 Screw, Self-Tapping
0623-727 2 Screw, Self-Tapping
4606-683 1 Cup, Recoil
SEAT ASSEMBLY
(Complete Seat Assembly p/n 7800-158; p/n 7800-159 Orange)
0743-452
8061-688
4606-338
1623-524
1623-130
1623-525
4606-339
1623-542
0623-797
4606-225
1623-463
4606-345
4
2
2
6
2
2
2
2
1
2
1
Rivet
Pin, Slide - Bottom
Washer, Slide Pin - Bottom
Rivet
Washer, Slide Pin - Top
Pin, Slide - Top
Nut, Slide Pin
Screw, Self-Tapping
Panel, Seat-Base
Screw, Self-Tapping
Housing, Cable - Seat Adjuster
29
1
1
1
3 8611-182
8611-183
4 7611-432
5 7611-433
6 8611-438
8611-439
8611-456
8611-457
7 7611-902
8 4606-732
9 4606-926
10 0509-022
11 0509-025
1
1
1
1
1
1
1
1
1
1
2
1
1
30
0409-056
0409-057
8050-127
0623-257
1623-661
4706-284
0423-101
4606-728
4606-729
8476-630
8427-602
1707-268
1623-428
3706-920
1623-532
4706-055
1
1
2
2
6
1
4
1
1
4
4
1
2
1
2
1
Bulb, Taillight
Socket, Taillight
Washer
Screw, Self-Tapping
Screw, Self-Tapping
Fender, Rear - Tunnel
Screw, Body
Panel, Filler - Snowflap - Right
Panel, Filler - Snowflap - Left
Screw, Machine
Nut, Lock
Bumper, Rear - Platinum
Screw, Cap
Snowflap
Screw, Self-Tapping
Kit, Tool
COOLING ASSEMBLY
0743-455
4606-209
1670-848
0623-736
0610-750
1670-885
1623-092
0610-710
1623-229
1623-418
0610-674
0610-696
1
1
4
1
1
2
1
1
1
1
1
Cap
Neck, Filler
Clamp, Hose
Hose, Coolant - Filler Neck/Coolant Tank
Tank, Coolant
Clamp, Hose
Hose, Coolant - Engine/Coolant Tank
Clamp, Hose
Clamp, Hose
Hose, Coolant - Engine/Heat Exchanger
Hose, Coolant - Heat Exchanger/Coolant
Tank
12 1623-655 1 Clamp, Hose
13 0610-538 AR Hose, Vent - 25 ft
14 1623-619 1 Clamp, Hose
Screw, Machine
Clamp, Hose
Hose - Green - 25 ft
Hose - Green - 100 ft
Screw, Self-Tapping
Screw, Cap
Bracket, Filler Neck
Screw, Cap
Nut, Lock
Rivet
Clip, U-Nut
Screw, Machine
Screw, Machine
Exchanger, Heat (inc. 28)
Clip, U-Nut
31
32
EXHAUST ASSEMBLY
0742-566
33
34
1670-861
1670-995
1670-764
0770-769
8408-620
2612-254
4606-928
4606-929
4606-930
4606-932
4606-933
0623-165
1623-406
0423-577
1
1
1
1
1
1
1
1
1
1
1
2
1
1
8470-510
8450-067
2612-158
1670-365
0109-733
1670-811
4611-532
0609-773
1670-325
1670-481
3
3
1
1
1
1
1
1
1
1
Screw, Machine
Washer
Shield, Heat
Cap, Oil Tank (inc. 5)
Seal, Cap - Oil Tank
Tank, Oil
Decal, Oil Tank
Sensor, Low Oil
Grommet
Fitting, Oil Tank
Clamp, Hose
Hose, Oil - 100 ft
Hose, Oil - 25 ft
Conduit, Protective - 10 ft
Screw, Cap
Clamp, Wire
Nut, Lock
Screw, Cap
Nut, Lock
35
DRIVE CLUTCH
(Uncalibrated Drive Clutch - p/n 0746-210)
0741-939
36
1623-442
8051-212
0646-229
0746-671
0746-694
0746-669
6
6
1
3
3
3
Screw, Cap
Washer, Lock
Spring, Drive Clutch - Yellow/White
Arm, Cam (inc. 5)
Arm, Cam (inc. 5) (5-9,000 ft Alt.)
Arm, Cam (inc. 5) (Over 9,000 ft Alt.)
1623-183
1602-692
0646-747
8048-366
3
6
3
3
Screw, Set
O-Ring
Pin, Cam Arm
Nut, Lock
DRIVEN CLUTCH
(Assembly p/n 0726-278)
0741-952
1
1
2
3
4
5
6
1
1
2
1
1
0648-433
0648-009
0648-713
0648-774
0648-753
37
38
3006-321
3006-329
3006-495
3005-860
3006-484
3005-983
3006-436
3006-425
3007-434
3005-226
3007-433
3005-808
3007-455
3007-456
30 3006-322
31 3005-846
4
2
2
2
2
2
2
2
4
2
4
1
1
1
2
4
CRANKCASE ASSEMBLY
0742-597
3005-206
3006-967
3006-547
3007-435
3007-436
3007-024
2
1
2
2
2
4
Pin, Dowel
Case, Magneto
Pin, Dowel
Screw, Cap
Screw, Cap
Washer
39
40
3006-645
3006-004
3005-304
3006-501
3008-500
3008-503
3007-561
3007-530
3004-147
3007-532
3006-489
3006-551
3008-495
3006-503
3006-719
2
2
4
2
4
2
1
2
2
2
2
1
2
1
2
3007-440
3007-438
3005-508
3008-421
3006-508
3006-519
3007-437
3006-506
3007-439
3006-552
3003-759
3003-658
3003-359
3004-540
3003-367
6
1
2
2
2
1
1
1
1
1
1
4
1
1
1
Screw
Wheel, Crankshaft
Ring, Middle Crank Seal
Bearing
Race, Middle Crank Seal
Gear, Oil Pump Drive
Crankshaft - Middle
Crankshaft - Left
Bearing
Spacer, Oil Seal
Seal, Oil
Pin, Alignment
C-Ring
Key
Seal, Oil
41
*
3007-697
*
2 3007-442
3 3007-698
3007-699
3007-700
4 3007-443
42
1
1
1
1
2
2
2
4
1
2
1
8 3006-939
9 3007-026
10 3006-514
1
2
1
Hose
Clamp, Hose
O-Ring Set
(inc. All Throttle Body O-Rings)
Sensor, Throttle - Assembly
Screw, Machine
Rod, Control - Oil Pump
OIL PUMP
0740-871
3007-444
3008-030
3005-884
3005-126
3003-661
3402-009
3004-346
3008-037
1
1
1
1
1
8
4
6
Pump, Oil
O-Ring
Retainer, Oil Pump Input Shaft
O-Ring
Union
Gasket
Union
Clamp, Hose
3005-357
3003-217
3007-445
3008-035
3005-032
3005-696
3006-520
3423-300
1
3
2
2
2
1
1
1
Hose
Valve, Check
Screw, Cap
Hose
Protector, Hose
Clamp
Gear, Driven
Shim
43
44
3006-914
3007-446
3007-041
3005-899
3006-942
3007-409
3006-324
3006-521
1
3
1
2
1
6
2
1
Cap
Screw, Cap
Thermostat
Pin, Dowel
Cover, Water Pump
Screw, Cap
Clamp, Hose
Hose, Water Inlet
3006-356
3005-697
3003-432
3003-431
3003-426
3007-180
3004-009
3007-431
1
1
1
1
1
1
1
1
O-Ring, Cover
Impeller, Water Pump
Gasket
Washer
Screw, Cap
Seal, Water Pump - Kit
Ring, Retaining
Seal, Oil
RECOIL STARTER
0739-364 *Not a Service Part
3006-915
3003-179
3002-921
3006-457
*
*
*
1
1
1
1
1
1
1
3006-475
3006-456
3006-889
3007-609
3006-522
3007-407
1
1
1
6
1
3
Plate, Friction
Nut
Rope, Starter
Screw, Machine
Pulley, Starter
Screw, Cap
45
MAGNETO
0741-803
46
3007-449
3006-524
3007-701
3007-371
3007-448
3007-450
3005-987
4
1
1
1
1
3
1
Screw, Cap
Base, Stator - Plate
Stator
Screw, Cap
Rotor/Flywheel
Screw, Cap
Washer
3006-476
3007-433
3003-972
3006-453
3005-960
3005-775
1
3
1
1
1
1
Screw, Cap
Screw, Cap
Clamp, Sensor
Sensor, Ignition Timing
Plate, Stator Lead Wire
Grommet, Stator Lead Wire
ELECTRICAL
0741-805
3007-451
3006-367
3005-387
3006-728
3006-725
3005-233
1
2
1
1
1
1
1
1
1
1
1
ECU
ECU
ECU
Cap, Rubber
Tie, Cable
47
SERVOMOTOR ASSEMBLY
0739-377
48
1
1
Servomotor
Pulley, Controller
Nut
Printed in U.S.A.
p/n 2258-247