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Contents

LM series compact busway

LZ series compact busway

18

GM cast resin busway

21

Wind power busway

27

Medium voltage busway

32

Copper bar

42

LM series compact busway


System introduction
LM series compact busway system is a flexible and reliable electrical distribution system with a sandwich construction and superior performance. It is a safe and robust system with high electrical efficiency, low temperature rise, efficient heat dissipation, low voltage drop, high mechanical strength and ease of installation. It is suitable for alternating current three-phase three-wire, three-phase four-wire and three-phase five-wire power supply and distribution system, with the frequency 5060Hz, rated working voltage up to 690V, rated insulation voltage up to 1000V, and rated working current 100-5000A.

Product features
Compact design means flexibility
The compact "sandwich" design saves space with minimum voltage drop. Specially designed to fit into the tight angle and height requirements of today's architectural space, between floors and along walls. The conductor is fully enclosed with the aluminium enclosure, which provides excellent heat dissipation, thus improving the power transmission efficiency and reducing voltage drop.

Safety Feature of the Bus Plug


The operating handle of plug can be installed on the top or side with accurate opening or closing indication. The padlock mechanism is set for protecting the plug from mal-operation and any unauthorized access. Plug outlet covers prevent unintentional contact of the busbar. Plug in units are automatically grounded on installation. Polarized engagement of the plug to the busway provides the installer with positive plug/phase alignment. Bus plugs are provided with internal interlocking mechanisms to prevent their doors from being opened whilst energized, ensuring operation safety.

01

Robust enclosure with light-weight feature


With light-weight, aluminum alloy enclosure, the unique design can fit your specific application with high exibility, safety and reliability. The powder coated aluminum alloy enclosure has been tested to withstand the salt spray test. The aluminum alloy enclosure is corrosion resistant , provides high heat dissipation and an extremely low impedance ground path , with 50% grounding capacity.

Reliable insulation
Busway system utilizes high performance tin-plated copper or silverplated aluminium conductor, and provides high quality protection from corrosion and high conductivity at the contact surface. The conductive busbar is wholly wrapped in Class B (130) insulating material, providing significant insulation level and resistance to impact. The insulating material meets the requirements of ROHS, and safety requirements of GE.

Ease of installation
The joint assembly's cone-shaped insul ation plate design increases mechanical strength while its molded joint ground side plate ensures even pressure applied across the joint. Large sized Belleville washers assure even pressure on contact . No special torque wrench is required. Just a common 16mm socket wrench is used to fasten the xed captive torque bolt with red indication disc. (When the indicating discfalls off, the joint is properly tightened automatically). 4mm per joint field adjustable isolation allows for job site flexibility during installation.

Precision equipment
Precision sawing machine to assure the formation of cross-section of copper bar and reduce the contact resistance of busbar joints to a great extent.

02

Technology parameters
Grouding resistance of LM busway system (50% grounding temperature=20)
Copper bar
Items 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Rated currentA 250 400 630 800 1000 1250 1350 1600 2000 2300 2500 3150 3200 3800 4000 4500 5000
Resistance 10-6 /m

Aluminum bar
Items 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Table1-1

Rated currentA 100 160 200 250 400 500 630 800 1000 1250 1350 1600 2000 2300 2500 3150 3800 4000

Resistance 10-6 /m 342.7 342.7 342.7 342.7 259.8 210.7 178.1 138.0 119.4 95.2 86.1 76.9 63.3 56.4 52.7 35.0 28.6 25.2
Table1-2

308.8 208.1 179.1 141.1 108.1 94.2 81.0 64.3 55.8 45.8 37.6 28.9 28.9 24.8 23.3 18.8 17.4

Short-circuit current ratings


LM busway provides predictable, consistent strength and high short-circuit ratings. LM busway is third party certified by KEMA to be in compliance with IEC60439-1 and-2 short circuit withstand test for 1 second.

Copper conductor
Rated current A 250~800 1000~1600 2000~3150 3200~5000
Rated short-time withstand current KA

Aluminum conductor
Rated peak withstand current KA

Rated current A 100~250 400~800 1000~2500 3150~4000

Rated short-time withstand current KA

Rated peak withstand current KA

30 50 65 100

63 105 143 220 Table1-3

10 30 50 80

17 63 105 176 Table1-4

03

Ambient temperature's influence on application


Within the ambient temperature of 40, LM busway system can continuously operate at rated current while the maximum enclosure temperature rise won't exceed 55 K. If the busway continuously operated at higher ambient temperature, it should be derated first, i.e. the busway current-carrying capacity = rated current x de-rating factor. (As shown in tables)

Ambient temperature (A) 40 45 50 55 60 65 70

Factor 1.00 0.95 0.90 0.85 0.80 0.74 0.67 Table1-5

Rated current le [%]

Table1-6

Ambient temperature,24h average temperature()

04

Resistance, reactance, impedance and voltage drop


LM busway has low voltage-drop values. Minimum reactance is due to very close bar spacings (sandwiched construction) and a non-magnetic enclosure. Values shown are identical for plug-in and feeder.

Copper busbar(50Hz, temperature=20)


Rated current(A) 250 400 630 800 1000 1250 1350 1600 2000 2300 2500 3150 3200 3800 4000 4500 5000 154.4 104.0 89.6 70.5 58.9 47.1 40.5 35.3 27.9 22.9 18.8 14.4 14.4 12.4 11.7 9.4 8.7 Resistance Reactance 10-6/m 44.8 35.3 32.1 27.4 24.1 20.7 18.3 16.6 14.2 12.3 10.7 9.5 9.5 6.5 6.3 5.4 5.0 Impedance 160.8 109.8 95.1 75.7 63.7 51.4 44.4 39 31.3 26.0 21.6 17.3 17.3 14.0 13.3 10.8 10.0 0.6 0.056 0.063 0.087 0.089 0.095 0.097 0.091 0.096 0.097 0.094 0.086 0.089 0.090 0.083 0.083 0.078 0.080 Voltage drop (V/m) Power factor cos 0.7 0.8 0.9 0.061 0.065 0.069 0.068 0.072 0.076 0.093 0.099 0.103 0.095 0.101 0.105 0.101 0.107 0.110 0.103 0.108 0.112 0.097 0.101 0.104 0.101 0.106 0.108 0.103 0.107 0.109 0.099 0.102 0.104 0.090 0.093 0.094 0.092 0.094 0.094 0.093 0.095 0.095 0.087 0.091 0.092 0.088 0.091 0.092 0.081 0.084 0.084 0.084 0.086 0.087

1.0 0.067 0.072 0.098 0.098 0.102 0.102 0.095 0.098 0.097 0.091 0.081 0.079 0.080 0.082 0.081 0.073 0.075 Table1-7

Aluminum busbar(50Hz, temperature=20 )


Rated current(A) 100 160 200 250 400 500 630 800 1000 1250 1350 1600 2000 2300 2500 3150 3800 4000 171.3 171.3 171.3 171.3 129.9 105.3 89.0 69.0 59.7 47.6 43.0 38.5 31.7 28.2 26.3 17.5 14.3 12.6 Resistance Reactance 10-6/m 35.3 35.3 35.3 35.3 29.5 25.6 22.8 19.1 17.1 14.5 13.6 12.5 10.9 10.0 9.5 5.8 5.0 4.8 Impedance 0.6 0.023 0.036 0.045 0.057 0.070 0.072 0.078 0.079 0.086 0.087 0.086 0.092 0.096 0.099 0.101 0.083 0.083 0.079 Voltage drop (V/m) Power factor cos 0.7 0.8 0.9 0.025 0.027 0.029 0.040 0.044 0.047 0.050 0.055 0.059 0.063 0.069 0.073 0.078 0.084 0.090 0.080 0.086 0.092 0.086 0.093 0.098 0.086 0.092 0.098 0.093 0.100 0.106 0.094 0.101 0.107 0.093 0.100 0.105 0.099 0.106 0.111 0.104 0.110 0.115 0.107 0.114 0.119 0.109 0.116 0.121 0.089 0.095 0.100 0.089 0.095 0.099 0.085 0.090 0.093

174.9 174.9 174.9 174.9 133.2 108.4 91.9 71.6 62.1 49.8 45.1 40.4 33.5 29.9 28.0 18.5 15.2 13.5

1.0 0.030 0.047 0.059 0.074 0.090 0.091 0.097 0.096 0.103 0.103 0.101 0.107 0.110 0.112 0.114 0.096 0.094 0.087 Table1-8

05

Physical data
Feeder straight length
Feeder straight lengths may be installed either vertically or horizontally.

Dimensions and weight


Standard length is 3000mm, and the minimum length is 400mm.

Fig1-1

Fig1-2

Fig1-3

Copper busbar
Rated current (A) 250 400 630 800 1000 1250 1350 1600 2000 2300 2500 3150 3200 3800 4000 4500 5000 Weight of busbar (kg/m) Four-wire 100%N 9.2 11.6 12.8 15.2 17.6 21.1 24.7 28.6 35.4 43.8 53.3 64.7 64.7 76.7 81.5 103.0 112.6 Five-wire 100% N, 50%PE 9.8 12.4 13.8 16.4 19.2 23.1 27.1 31.4 39.1 48.4 59.1 71.8 71.8 85.1 90.5 114.5 125.2 1-3 1-2 Fig

Aluminum busbar
Rated current (A) 100-250 400 500 630 800 1000 1250 1350 1600 2000 2300 2500 3150 3800 4000 Weight of busbar (kg/m) Four-wire 100%N 6.9 7.7 8.6 9.4 11.1 12.3 14.8 16.1 17.7 21.1 23.6 25.2 37.3 45.1 48.6 Five-wire 100% N, 50%PE 7.2 8.1 9.0 9.9 11.8 13.1 15.9 17.3 19.1 22.8 25.6 27.4 40.5 49.1 52.9 1-3 1-2 Fig

Table1-9 Notes: The figures are only for reference, our company reserves the right to amend the above datas without notice.

Table1-10

06

Plug-in straight length


Plug-in busway has a flexible design with optional plug outlets on both sides. The minimum space between plugs is 610mm and up to 4 plug outlets may be fixed on each side of the 3-meter standard length. The customer may reserve plug outlets for extension in the future when changes occurs in terms of the equipment load or busway run. The plug-in busway may be installed either vertically or
Fig1-4

horizontally. Both base plate and socket cover are set for each plug outlet. The former helps to prevent fingers from contacting live conductors (IP2X) by accident, on

which the phase sequences of conductors are identied. And the latter prevents the conductive contacting surface from ingress of dust or contaminant . A pad may be used to keep off dust or moisture. Standard length is 3000mm, and the minimum length is 1000mm. The standard length of L1 (distance from the center of plug outlet to standard end) is 600mm, and the standard length of L2 (distance between the centers of two adjacent plug outlets) is 600mm. Below is a drawing and form to show the minimum dimension of the busway length.

Joint
LM busway system adopts the double-headed torque limiting joint bolt. When the bolt is properly tightened, the top bolt head will break off so as to ensure the correctness of installation. The joint has 4mm adjustments for both side busway. The connection cover plate avoids excessive adjustment of the joint. The joint may be safely removed without
Fig1-5

obstructing the adjacent length.

07

Double-headed torque limiting joint bolt


This bolt is the standard joint bolt offered for all LM Series Busway. When the bolt is properly tightened, the outer head will break off with the bright red label removed. This will help eliminate any errors occur during installation by a quick visual inspection. No torque wrench is required for initial installation. The bolt is reusable after the top head is broken off by using a standard torque wrench on the second bolt head. The standard torque is 685N.m.

Fig1-6

08

Fittings
LM busway system has a complete family of fittings to meet virtually all layout requirements using the compact minimum sizes shown. Special turns such as at angles greater than 90and crosses are also available. Each piece of busway is labeled to maintain proper phasing. All enclosure width and depth dimensions are identical to straight lengths. Note: Offsets and combination elbows are typically used only when standard elbows will not fit.

Fig1-8

Fig1-7

Edgewise elbow

Flatwise elbow

Fig1-9 Fig1-10

Edgewise offset

Flatwise offset

09

Fig1-12 Fig1-11

Edgewise tee

Flatwise tee

Fig1-13

Fig1-14

Flatwise cross

Edgewise cross

Flanged end
Flanged end and end tap box can be used in connection with switchgear and transformer of any type, and users can determine, the spacing between the stubs of the bus bar based on the specic applications.

Fig1-15

10

Fig1-16

Note: 1. AS a standard anged end, when the bus bar current is less than or equal to 1600A, K =100mm; when the bus bar current is more than 1600A, K =120mm. 2. The dimension of flanged end cover Aand B can be decided by switch cabinet and transformer end or according to customer requirements. s 3. aandbis the distance between the centres of holes, which dimension is decided by the hole of switch cabinet and transformer end. 4. All the dimensions provided are for standard products. Please contact our engineers for customized products' dimensions.

Flanged end details

Fig1-17

11

Copper busbar
Rated Current (A) 250 400 630 800 1000 1250 1350 1600 2000 2300 2500 3150 3200 3800 4000 4500 5000 A 20 20 20 20 25 25 20 25 30 30 30 30 30 25 25 30 30 B 40 40 40 40 50 50 40 50 60 60 60 60 60 50 50 60 60 C 40 40 60 60 60 60 60 60 50 50 60 60 K 100 100 100 100 100 100 100 100 120 120 120 120 120 120 120 120 120 2-M 2-11 2-11 2-11 2-11 2-14 4-14 4-14 4-18 6-18 6-18 6-18 4-18 4-18 6-18 6-18 6-18 6-18 Type A A A A A B B B C C C B B C C C C Table1-11

Aluminium busbar
Rated current (A) 100 160 200 250 400 500 630 800 1000 1250 1350 1600 2000 2300 2500 3150 3800 4000 A 20 20 20 20 20 25 25 20 20 30 30 25 30 30 30 25 30 30 B 40 40 40 40 40 50 50 40 40 60 60 50 60 60 60 50 60 60 C 40 40 60 60 50 60 60 60 50 60 60 K 100 100 100 100 100 100 100 100 100 100 100 100 120 120 120 120 120 120 2-M 2-11 2-11 2-11 2-11 2-11 2-14 2-14 4-14 4-14 4-18 4-18 6-18 6-18 6-18 6-18 6-18 6-18 6-18

Type A A A A A A A B B B B C C C C C C C Table1-12

12

End tap box


LM busway system tap boxes are used where a run of busway is fed by cable. We offer standard size end tap box (1m1m1m) while we also supply with nonstandard box according to the on-site measurement. All the dimension provided are for standard products. Please contact our engineers for customized products' dimensions.

Connection between flanged end and end tap box


The flange can be produced according to the dimension of end tap and connected to end tap directly.

Terminnal cover
Terminal cover is installed to terminate the busway, preventing outsider environment from contacting with the live parts, thus enclosing the whole bus system.

13

Flanged end cutout and hole pattern

Fig1-18

Copper busbar
Rated Current (A) 250 400 630 800 1000 1250 1350 1600 2000 2300 2500 3150 3200 3800 4000 4500 5000 4 Wire 330 330 330 330 330 330 330 330 390 390 390 390 390 390 390 390 390 M 5 Wire 430 430 430 430 430 430 430 430 510 510 510 510 510 510 510 510 510 N 50 60 65 75 85 100 115 130 160 195 235 312 312 362 382 472 512 Table1-13

Aluminium busbar
Rated Current (A) 100 160 200 250 400 500 630 800 1000 1250 1350 1600 2000 2300 2500 3150 3800 4000 4 Wire 330 330 330 330 330 330 330 330 330 330 330 330 390 390 390 390 390 390 M 5 Wire 430 430 430 430 430 430 430 430 430 430 430 430 510 510 510 510 510 510 N 60 60 60 60 70 80 90 110 125 155 170 190 230 260 280 432 522 562 Table1-14

Note: 1. "A" indicates the length of end tap box while "B" indicates the width, they are based on the site situation. 2. "L1" and "L2" are based on the location of flanged end. For standard product, they' are the same. 3. "M1" is based on the location of flanged end. For standard product, M1=M/2 4. As shown in the figure, the hole in the corner shall be 75mm away from one edge of end tap box and 20mm away from the other, the rest distance wherein is given uniformly for mid holes according to situation. 5. "a" and " b" indicate the distance between the centers of two adjacent holes, and the value shall be limited with the extension from 100mm to 250mm.

14

Wall flange
Note: 1. W indicates the width of busway while H indicates the height; 2. A indicates the width of cutout while B indicates the height; 3. W1 indicates the external width of ange while H1 indicates the height; 4. W2 indicates the internal width of ange while H2 indicates the height; 5. The ange is dimidiate; 6. Flange is necessary in both sides of the cutout; 7. Flange is fixed against the wall with internal expansion bolt.

Fig1-19 External dimension of busway WH Cu 12878 12888 12893 128103 128113 128128 128143 128158 128188 128223 128263 128340 128340 128390 128410 128500 128540 Al 12888 12888 12888 12888 12898 128108 128118 128138 128153 128183 128198 128218 128258 128288 128308 128460 128550 128590 Dimension of cutout AB() Cu 230180 230190 230195 230205 230215 230230 230245 230260 230290 230325 230365 230442 230442 230492 230512 230602 230642 Al 230190 230190 230190 230190 230200 230210 230220 230240 230255 230285 230300 230320 230360 230390 230410 230562 230652 230692

Rated Current (A) 100 160 200 250 400 500 630 800 1000 1250 1350 1600 2000 2300 2500 3150 3200 3800 4000 4500 5000

External dimension of wall ange W1H1()

Internal dimension of wall ange W2H2()

Cu 215380 215390 215395 215405 215415 215430 215445 215460 215490 215525 215565 215642 215642 215692 215712 215802 215842

Al 215390 215390 215390 215390 215400 215410 215420 215440 215455 215485 215500 215520 215560 215590 215610 215762 215852 215892

Cu 14090 140100 140105 140115 140125 140140 140155 140170 140200 140235 140275 140352 140352 140402 140422 140512 140552

Al 140100 140100 140100 140100 140110 140120 140130 140150 140165 140195 140210 140230 140270 140300 140320 140472 140562 140602 Table1-15

15

Expansion length
Expansion length is the transition section compensating for thermal expansion, it is normally set each 60m in linear distance.

Reducer
This transition section is used for reducing busbar size to the final load, it provides users with more economic power transmission and distribution method.

Fig1-20

Fig1-21

Transposition section
Transposition section is the transition parts used for changing phase sequence of the busbar; its minimum size is 1500mm. The phase sequence of both sides has to be provided by the customer.

Fig1-22

Note: H2=H+70mm (H is busbar height)

Note: All the dimensions provided are for standard products. Please contact our engineers for customized products' dimensions.

16

Bus plug
LM bus plugs are used to apply electrical power directly to the load from the busway system. The protection component in abus plug can be either a circuit breaker or fuse.

Circuit breaker bus plugs


- Circuit breaker protection is available for a current between 16A~1000A. - GE circuit breakers are provided as standard offering. - 3-Pole or 4-Pole circuit breakers may be installed in the plug for load protection, including accessories of circuit breakers such as rotary handles, shunt release, thermal magnetic release and leakage-current protection module.

Fused bus plugs


Fused bus plugs are made specically per customer's project specications. Please contact with our local sales ofce for ordering information. - Unique fail-safe base pins: the plug is equipped with a positioning device that prevents incorrect installations. - Base lugs: all the lugs are silver-plated to improve their electrical conductivity.

Fig1-23

Physical data of plug (LWH) mm


*For any nonstandard dimension ,please contact with us.
Operation mode Rated current (A) 100 160-250 Manual operating mechanism 400 630 800-1000 100 160-250 Rotary operating mechanism 400 630 800-1000 Dimension of plug (LWH) mm 450240260 550260280 650300300 750340320 900400460 450240 300+70 550260 320+70 650300 340+70 750340 360+70 900400 500+70 Table1-16

Note: The added 70mm is for the rotary handle installation space.

17

LZ series compact busway


System introduction
Based on the technology of LM and fully absorbing the latest technology in today world, Wetown s devotes to R&D LZ series compact busway with 20 years of manufacturing experiences. LZ series compact busway is of features such as novel structure, beautiful shape, reliable performance, easy installation, and economical cost. LZ busway with technology advanced in the world are widely applied in high buildings, intelligent buildings, industrial plants, hospitals and other important projects.

Product features
Sandwich structure
Conductors with smaller space with better heat dissipation and more time of running at lower temperature Compact structure with less chimney effect Width of 125mm with a smaller space occupation better capacity of current loading due to the special structure ,more convenient for installation

"Two-piece" enclosure structure


Traditional busbar enclosure is normally composed of four parts, while "Two-piece" enclosure of LZ with overall structure has the following advantages: Sandwich structure and "Two-piece" enclosure makes the overall heat transmission with better heat dissipation and more current carrying capacity. "Two-piece " enclosure with less duct entry to busway, isolated protection rating up to IP66.

High-quality conductor
Higher -purity copper conductor material, imported from Chile in South America. Silver-plated copper bar surface .more helpful to current loading capacity with less corrosion or resistance.

Reliable insulation
DuPont polyester film as the insulating material for LZ series busway, works well at B-130 . Fire-resistant surface can meet the requirements of UL 94 standards .

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Light aluminum alloy enclosure


The enclosure of LZ busway, with aluminum alloy profile, is of high mechnical strength and can be applied in different environments. Aluminum alloy enclosure has passed 1000-hour salt spray test . The heat dissipation of aluminum alloy enclosure is much better than the normal steel enclosure. Aluminum alloy is of excellent conductivity performance with 50% grounding capacity. Aluminum alloy is made of weak magnetic material to decrease the effect of eddy current and hysteresis loss.

Environment
To obtain KEMA certification To adopt LSZH material in accordance with ROHS Recycling rate for all parts up to 95% to 98%

Automatic assembly
A new line of automatically self-piercing riveting production, BOLLHOFF, made in Germany, greatly improving the efficiency and quality of assembly.

High compact and low reactance


It is the most compact and intensive busway which applies higher-quality busway with lower voltage drop and less power loss.

Large capacity
Maximum current is up to 1600A .

Joint unit
Single-bolt clamping mechanism promotes installation speed twice as fast as the more traditional torch value is up to the specified value by using 19mm normal torque when installation. To Fasten the joint with single bolts and bowl washers helps to disperse the pressure in the contact surface. Conductive contact surface with silver or tin plating treatment provides more effective reducing of the contact resistance. To add the embossing grooves on the edge of Insulation board helps increase the creepage distance Temperature Indicator reminds of the timely inspection because of the high temperature. connectors. To adopt double-headed bolt with torch control and indicator function. the indicator will fall off when the

Unique anti-phase installation


Unique anti-phase installation method can avoid the wrong installation.

19

Technology parameters
Current (A) 400 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 Numbers of per phase 1 1 1 1 1 1 1 1 2 2 2 3 AC resistance per m (m) 0.132 0.099 0.072 0.056 0.044 0.032 0.025 0.018 0.016 0.012 0.009 0.008 Inductance per m (m) 0.036 0.031 0.026 0.023 0.020 0.016 0.014 0.010 0.009 0.007 0.004 0.002 Indepance per m (m) 0.137 0.104 0.076 0.061 0.048 0.036 0.028 0.021 0.018 0.014 0.010 0.008 Voltage drop (V/ m) 0.09 0.11 0.11 0.11 0.10 0.10 0.10 0.09 0.10 0.10 0.08 0.08 Voltage loss 2.5% 2.9% 2.8% 2.8% 2.7% 2.6% 2.6% 2.4% 2.6% 2.6% 2.2% 2.2% Table2-1

Short-time Current (A) withstand current (KA) 400 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 150 330 100 220 65 143 50 105 IP42/IP54 IP65/IP66 without plugs IP42/IP54 with plugs 30 63 Peak withstand current (KA) IP

Rated insulation voltage(V)

Rated working voltage (V)

Rated inpulse withstand voltage (V)

1000

690

8000

Table2-2

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GM cast resin busway


System introduction
To be appied in key projects where continuous power supply is needed. To be appied in public facilities where life and property safety is crucial. To be appied in tall buildings where fire-fighting is difficult. To be appied in hostile surroundings easy to be explosive or corrosive. To be appied in humid environment such as in the trench, under the water and etc.

Product features
Break voltage: up to 5000V Air tight and watertight wall bushings Fire resistance:950 for 1.5 hrs (no toxic gas releases) Nonmetallic external, free of casing electro-erosion High short circuit withstand current High overloading performance Low voltage drop and power consumption High mechanism strength Maintenance free Non-chimney effect Full-insulated with cast resin Small external dimension All-weather environment

21

Comparisons
Air-insulated busway Withstand voltage (V) IP Heat dissipation Chimney effect Dimension Short-circuit withstand Over loading performance Working environment 2500 IP30-54 Bad Exist Big Good Good Indoor and dry site Compact busway 3750 IP40-65 Good None Small Good Good Indoor and dry site GM series cast rasin busway 5000 IP68 Good None Small Excellent Excellent All-weather Table3-1

Technology parameters
System common criteria IEC60439-12 IEC60331 IEC60332 GB7251.1~2005 GB7251.2~2006 GB/T12666.6-1990 CECS170-2004 JB/T9639-1999 2506300 400V/690V 690V/1000V 50 3 phase 4 wire(100%N)/ 3 phase 5 wire (50%PE) IP68 Copper /99.95% Epoxy resin Light gray/light yellow Horizontal installation/Vertical installation Table3-2

Current (A) Rated working voltage (V) Rated insulated voltage (V) Frequency (HZ) Wire IP Conductor/ Purity Enclosure material Enclosure colour Installation

22

Resistance, reactance, impedance and voltage drop (50Hz)


Rated current A 250 400 630 800 1000 1250 1350 1600 1700 2000 2500 3150 4000 5000 6100 6300 Resistance Reactance (m/m) 0.220 0.157 0.096 0.069 0.051 0.038 0.036 0.030 0.027 0.025 0.019 0.015 0.012 0.008 0.006 0.005 0.097 0.093 0.085 0.025 0.019 0.014 0.013 0.011 0.010 0.009 0.007 0.006 0.005 0.004 0.003 0.002 0.240 0.182 0.128 0.073 0.054 0.040 0.038 0.031 0.029 0.027 0.020 0.016 0.013 0.009 0.007 0.005 Impedance Voltage drop (V/m) 0.1 0.1 0.1 0.1 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.12 0.12 0.13 0.14 0.15 Table3-3

Dimension and weight


Rated current (A) 250 400 630 800 1000 1100 1250 1350 1600 1700 2000 2500 3150 4000 5000 6100 6300 Width (mm) 107 107 107 107 107 107 107 107 107 107 107 107 190 190 190 292 292 3 phase 4 wire Height (mm) 64 74 84 99 114 124 134 144 164 174 194 254 189 229 284 214 229 Weight (Kg) 15.28 18.85 22.42 27.77 33.13 37.59 40.26 43.83 50.95 54.53 61.67 83.08 101.33 125.43 158.58 183.43 197.88 Width (mm) 123 123 123 123 123 123 123 123 123 123 123 123 209 209 209 335 335 3 phase 5 wire Height (mm) 64 74 84 99 114 124 134 144 164 174 194 254 189 229 284 214 229 Weight (Kg) 17.83 21.93 26.04 32.22 38.38 42.49 46.59 50.71 58.94 63.04 71.27 95.93 112.73 139.58 176.50 201.41 217.30 Table3-4

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Physical data

1. Straight length 2. Clamp 3. Bolt 4. Clamp 5. Insulated outside board 6. Ccopper bar 7. Iusulated inside board

Straight length
L=1000,2000,3000,4000

Flanged end

24

Flatwise elbow
L1300, L2300

Edgewise elbow
L1400, L2400

Flatwise elbow offset


L1300, L2350, L3300

Edgewise elbow offset


L1400, L2450, L3400

Edgewise and flatwise elbow


L1300, L2400, L3400 L1300, L2400, L3400

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Commutation unit
L =590 B =350 H =W+185 W is the width of copper bar

Edgewise elbow tee


L1400, L2400, L3400

Flatwise elbow tee


L1550, L2550, L3550

Vertical spring support device

26

Wind power busway


System introduction

WLK WLH series wind power busway (hereafter refers to busduct) is applied for wind power unit with 750kw or above generation capability.

WLH series wind power busway 1000A

WLK series wind power busway 1000A Air-insulated type The environmental protection index of original materials can meet the requirements of ROHS IP ratings up to IP54 Product usage life is over 40 years Tightening bolt with low temperature resistant alloy material Rated voltage: 690V Insulation voltage: 1000V Better performance price ratio than wind power

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Product features
1) Air insulation for wind power busway,wrapping with resistance insulation mylar and insulation support for the conductor to increase the insulation rating.

2) Wind power busway adopts al-alloy rectangle conductor; Compound plating for the conductor surface to improve anti-oxidation; Silver-plated connection reducing contact resistance and improving conductive capability.

3)

Wholly

a-alloy

and

steel-aluminum

hybrid

construction for

the enclosure to

improve heat

dissipation, also eliminate bow wave and guarantee loop distribution.

4) Wind power busway surface coating adopting imported static powder with 1000 salt fog test and 40 years life.

5) Wind power busway installed in the drum adopting support with elastic performance to keep average load and eliminate the positition error. Special designed elastic part eliminating the vibration caused by drum.

28

6) Each wind power busway unit adopting modularization design. With the dimension of drum to install the subsections sequently; Special quick joint is offered to guarantee fast connection.

7) Cable transfer box is applied for the quick connection between wind power device and cable.

8) Double headed torque limiting construction to ensure fast assembly; Special bowl washer and nut are free of Maintenance; Alloy material for the bolt.

9) Compared with the cable, wild power busway can be equipped with drum before delivery, which saves time and expense.

29

Wind Power Alternative Plan

Comparison between busduct and cable

Wind Power Busway Current carrying capability Dissipation Performance Occupying area

Wind Power Cable

Large one-way current carrying: 500A4000A

Limited single-core current carrying capability( 400A),multiple cables for each phase Poor cable heat dissipation as wrapping with isulating material Large area occupation with multiple cables togther

Good heat dissipation by conduction with good heat convection

Small area occupation with small size

Overload capability Fire Retardant Performance

Excellent overload capability, heat resistance up to class B (130)

Poor overload capability, heat resistance up to class A(105)

Excellent fire retardant capability

Poor fire retardant capability

Conductivity

Excellent and reliable quality Low loop loss, large anti-harmonic capability, metal enclosure with wholly grounding

General Quality Large loop loss and high voltage drop

Installation

Adopt by installating sections sequently

Adopt integral hoisting with whole multiple cables and long lines

Economic calculation

Resonable price with high performance price ratio

Low performance price ratio with specific cables

Table4-1

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Technical parameters
Wind Type Busduct Type Standard Environmental Temperature IP Ratings Rated Insulation voltage (AC,V) Rated working voltage (AC,V) Rated Working Current (A) Rated Peak Tolerance Current (KV) Rated Short-term Tolerance Current (KV) Rated Frequency (Hz) Between energized conductors Air clearance Between enclosure Between energized conductors Creepage distance Between enclosure The high-point of temperature rise on connections of busway (K) The high-point of temperature rise on tangible energized conductor and 22 22 energized conductor and 18 18 20 690/1000 1300 1400 1800 2000 (Optional) 105176 5080 5060 20 1.5/2MW Double Feeder Wind Power Unit WLK IEC60439-1 2;GB7251.1 2 -40~+50 IP31 IP40 IP54 (Optional) 1000/1500 690/1000 500 630 (Optional) 800 6385 3040 WLH

25

25

70

70

enclosures and covers (K) Material group Overvoltage categories Pollution degree Protect Type Wire Dielectric Strength (V/min) Insulation Resistance(M)

30

30

, , , , , L1L2L3PEN 3750/AC, 1min 20 (Phase-to-phase or phase-to-ground,1000M)

Table4-2

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Medium voltage busway


Product installation diagram

Main cirucuit IPB Branch IPB DC excitation bus AC excitation bus

Excitation transformer enclosed bus NPB

Excitation cublicle

1, generator 2, the main transformer 3, station transformer

4, excitation transformer 5, start (standby) Transformer 6, generator outlet box

7, neutral cabinet 8, PT-LA Cabinet 9, generator circuit breaker

Product type and definition /


Miero-pressure Fast saturation reactor Features cade Micro-pressure coexisted with fost saturation reactor Heat tracing device Busway drying device Cooling method Z Natural cooling J Forced cooling Q Partial cooling

Rated voltage kV Rated current A

Busway type

QLFM Series IPB GFM Series NPB GGM Series Segregated Endosed Bus

32

QLFM series isolated phase bus


Application
QLFM series Isolated phase bus (IPB for short) Isolated phase enclosed bus is a widely used in Power Plant of 50MW and above, with branch leads to loops, and plant high-current loop transmission device.

Main circuit

Site branch circuit

Generator connection structure

Site transformer connection structure

Main transformer connection structure

Excitation transformer connection structure

PT-LA Cabinet connection structure

CT assembly structure

33

Through-wall sealing and expansion joint structure

Removable expansion joint structure

Product features
1.Produce all the company's style from the phase enclosed bus shell and the conductor are used welded aluminum rolling conductor support insulator was inverted "Y"-type arrangement is conducive to improving the insulator by the force status, bus structure, good stability. 2.Bus conductor with its mechanical protection, which can effectively remove moisture, dust and foreign objects due to earth fault; sub-phase closed structure to avoid the occurrence of inter-phase short circuit. 3.Bus conductors conductive shell when the value will be generated in the opposite direction with the conductor current is aost equal to the induced current, the magnetic field generated by the current induced magnetic fields cancel each other out with the conductor, making the remainder of the magnetic field outside the shell greatly reduced, so that bus around the steel or reinforced concrete is aost non-existent heat loss or temperature rise. 4.Bus and the device interface end with disc insulator (SMC suppressed) closed up to IP54 protection grade is closed over the internal bus can be used to make micro-pressure run, we can dispel this moisture, dust, etc., preventing insulator Gel . 5.All with type isolated phase enclosed bus inside the shell in the same phase (including the branch circuit) along the length direction of all the connectivity, all in the bus terminal by short-circuit boards will be connected into a complete shell of each phase of electrical pathways, so that bus Shell basically at the other potentials, grounding greatly simplified. 6.When the bus line length of 20 - 30m, or set the case in the underlying settlement at bellows expansion joint, enabling horizontal and vertical degrees of freedom adjustment in both directions, not only to meet the bus due to thermal expansion and contraction caused by stretching requirements, you can also right because the error caused by foundation settlement to compensate. 7.At the junction with the equipment, busbar installation of insulating rubber bellows shell in order to achieve electrical isolation, to avoid the circulation of the equipment bus shell impacts; internal conductor connections are using copper compiled soft-link to eliminate the vibration generated when equipment operation the impact on the bus. 8.Bus interface and equipment at current transformer according to need to set up, easy to measure and protection.

34

Mounting diagram of bus

Technology parameters

Dimesnsions(mm) Rated voltage range(kV) Rated current range(A) Insulation ratings(kV) Enciosure 650 700 750 750 850 900 1050 1450 1500 1650 Conduct 150 150 200 300 350 400 500 900 950 1000 Weight Distance between phases Height Kg/m S H 900 950 1000 1000 1100 1150 1300 1800 1900 2000 490 515 540 540 590 615 690 890 915 990 213 222 252 283 316 367 480 845 890 980 Table5-1

24 24 24 24 24 24 24 24 24 35

2000 2500 4500 5000~8000 8000~9000 9000~10000 10000~14000 20000~24000 24000~26000 27000~30000

75/150 75/150 75/150 75/150 75/150 75/150 75/150 75/150 75/150 100/185

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IPB applied in project

Scope of Supply
According to user needs, wetown can provide the following equipment and accessories: 1.Away from the phase enclosed bus: From the generator terminal qualifying start to the main transformer low voltage side leads to the main circuit bus terminal; self-loop leads to the station transformer high-voltage side of the excitation transformer and voltage transformer, lightning arrester cabinets, excitation change cabinets, load switch cabinet and other branch circuits. 2.From the phase enclosed bus ancillary equipment cabinets: voltage transformer cabinet, arrester cabinets, neutral grounding cabinets, counters excitation changes, load switch cabinet and so on. 3.Busbar current transformer. 4.Measuring hydrogen and hydrogen emission devices. 5.Intelligent micro-pressure devices, hot air maintenance device or air-drying devices, electrical heating device, silica gel dehumidifying unit ventilator. 6.On-line or portable infrared temperature measurement devices, platinum resistance temperature device. 7.Install hot-dip zinc steel structure. 8.Welding machine, welding wire and so on. 9.Air-cooled unit.

36

GFM series non-segregated phase bus


Applications
GFM series non-segregated phase bus(NPB for shart) for AC 50 ~ 60Hz, voltage 3.6 ~ 40.5kV, rated current of 1000 ~ 6800A in the high-voltage transmission system. Its main applications: 1. Generators and transformers between the electrical connection; 2. Transformer and high voltage electrical connection between the power distribution cabinet; 3. AC main exciter with the electrical connection between the rectifier cabinet 4. Excitation switchgear and motor rotor slip rings for electrical connection; 5. Other high-voltage equipment, electrical connection between the main circuit.

A total of box plants Bus Application

Preparation of variable loop of the Kai box Bus

Features
1.The series busbar has an excellent resistance to short-circuit performance, due to a weak magnetic aluminum or steel shell of protection, which can effectively reduced the loading of structure of swirl or circulation caused by heat, lower bus shell temperature, reducing power consumption, increased carrying capacity and reduce short-circuit power.

37

2.This series of advanced bus structures, installation and maintenance holes may be placed in the top or bottom of busbar, for high-current indoor busbar in the shell on both sides and bottom may be equipped with ventilation shutters, in order to enhance heat dissipation and lower temperature rise. 3.When the bus line lengths up to 20 ~ 30m, the Bus expansion joint to meet the set causes thermal expansion and contraction due to temperature, Can also be caused by the foundation settlement to compensate for the error. 4.Equipment operation in order to eliminate the vibration generated when the impact on the bus, bus connections and equipment are prepared using copper soft connection, and the shell was inserted between the rubber pad to absorb shock; for the bus body, can be installed in the system damping device, for insulators and conductors to achieve flexible support, can avoid mechanical vibrations produced by the device and the seismic waves caused by damage to the enclosed bus. 5.Bus depends mainly on thermal radiation heat, in order to enhance heat dissipation effect, in the bus outside the light gray paint surface coating to reduce the absorption of visible light; in bus black inner surface of spray paint to enhance the internal heat of the shell of radiation, while preventing the corona . 6.In order to avoid the winter indoor and outdoor temperature difference caused by condensing phenomena, wearing a cut off wall is set at installation, so that outdoor and indoor bus completely isolated. 7.In order to improve bus permission to run temperature rise to prevent the electrochemical corrosion of coastal open space, as well as serious air on the joints electrolytic corrosion and reduce contact resistance, all the joints are used silver-plated treatment, to allow the temperature rise of up to 65k, much higher than the work of when the actual temperature. 8.In order to avoid the bus self-vibration frequency of resonance frequency range (for a single bus of its resonance frequency range of 35 ~ 135Hz), and to act on the bus on the electric power decreases, preferred insulator models, specifications and strength grade, and reasonably set the span between the insulators. 9.In order to monitor the temperature of the removable connector, in transformers, generators and power distribution equipment and busbar connections can be set sealed observation window, through the showing warm patch or far-infrared temperature measurement device to directly measure the temperature, and the supporting intelligent on-line monitoring busbar systems can be real-time monitoring operation of the system, greatly facilitated the work of operating personnel of the inspection and maintenance to improve the safe operation of the closed busbar level.

38

Technology parameters

System common criteria Rated voltage kV Rated insulated voltage kV Rated current A 1000 1600 2000 2500 3000 3500 4000 4500 3.15 25/40

IEC364-5-54 GB/T8349-2000 JB/T9639-1999 6.3 32/60 Dimension WH mm 800500 1000440 800500 1000440 800500 1000440 800500 1000440 800500 1000440 800500 1000440 800500 1000440 800500 1000440 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500
Table6-1

10.5 42/75

Note:Groove profile can be applied in NPB over 4000A.

39

Bus fixed-form sketch

Enbedded part

AC and DC excitation NPB

AC excitation NPB

DC excitation NPB

Rated voltageV Rated power frequency withstand voltagekV Rated currentA

380 2.5

1000 4.2 Dimension WH mm

1500 5.4

copper bar aluminum bar 400~2250 550400 AC Excitation NPB 2500~3250 650400 3500~6300 5000~6300 400~2250 450400 DC Excitation NPB 2500~3250 500400 3500~6300 5000~6300 500400 600500 600500 650400 700500 700500 450400 550400

copper bar 650400

aluminum bar 650400

copper bar 700400

aluminum bar 700400 800400

750400 750400 800500 550400 600400 600400 700500 700500 650400 800500 800500 550400 500400 800400 900500

900500 500400 650400 800500 Table6-2

40

GGM series segregated enclosed bus


GGM series segregated enclosed bus is a current up to 4500A, voltage up to 10.5kV products, the three phases are separated individually to form three separate space, resulting in a smaller external magnetic field, but also to avoid the white short-circuit, other Electrical boxes were closed with the GFM-based bus.

Main technical parameters and dimensions

System common criteria Rated voltage kV Rated insulated voltage kV Rated current A
1000 1600 2000 2500 3000 3500 4000 4500 800500 1000440 800500 1000440 800500 1000440 800500 1000440 800500 1000440 800500 1000440 800500 1000440 800500 1000440 3.15 25/40

IEC364-5-54 GB/T8349-2000 JB/T9639-1999 6.3 32/60 10.5 42/75

Dimension WH mm
1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 1200560 1400500 Table6-3

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Copper bar
Chemical composition of copper bar, shaped copper and copper rod is in accordance with GB/T5231-2001 standard.

The main ingredient table(%)


Cu+Ag T1 99.95 T2 99.90 TU1 99.97 TU2 99.95

Copper bar
1.Cross-section shown in Figures:

2.

Dimension scope
a b 3~20 15~110

42

Shaped copper
1. Cross-section shown in figures

2. Standard The dimension tolerances, chemical specialty and electrical capability can be in accordance with customer's requirements.

Copper rod
1. Cross-section shown in figures

2. Dimension scope
Round 6~70 Square, Rectang & Hexgon Diagonal70

3. Standard Products is in accordance with YS/T615-2006 standard or customer's requirements.

43