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Setting Up a Model in ANSYS - HM-4410


In this tutorial, you will learn how to: Load the ANSYS user profile Retrieve the HyperMesh model files for this tutorial Add an element type Apply the real constants for the elements of the model Apply the material properties for elements of the model Update each component with respective element type Update each component with respective real constants Update each component with respective material properties

The model setup includes: setting up of element type, real constants, material properties and component structure in HyperMesh for ANSYS.

Exercise 1
Step 1: Load the ANSYS user profile
1. Launch HyperMesh or clear the current model. 2. From the Preferences menu, select User Profiles The User Profile dialog displays. 3. Select Ansys from the list of user profiles. 4. Click OK. This sets the defaults for ANSYS and displays the ANSYS Utility Menu.

Step 2: Retrieve the model file

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1. From the File menu, select Open. 2. Browse to the file <installation_directory>\tutorials\hm\interfaces\ansys\chapter2_1.hm . 3. Click Open or double-click the file name. 4. Click on the Shaded elements & Mesh Lines icon in the toolbar, if not already set.

Step 3: Add the element type


1. On the Utility Menu, click on ANSYS Tools and then click ET Type. The ET Type dialog appears. 2. Click on New.... The Create ETType dialog appears. 3. Initially the ET Type Number is set to 1. The next time you want to create another element type, it sets the number automatically to (n+1). 4. From the Element type drop down menu select SHELLS and then SHELL63 element. SHELL63 has both bending and membrane capabilities. Both in-plane and normal loads are permitted. The element has six degrees of freedom at each node: translations in the nodal x, y, and z directions and rotations about the nodal x, y, and z-axes. Stress stiffening and large deflection capabilities are included. 5. Click Create. The element type Shell63 is created. Click on Create/Edit if you want to simulate the element stiffness, set the stress stiffening option, extra displacement shapes, extra stress output, pressure loading, mass matrix, stress stiffness matrix, define the element coordinate system and specify the data storage using the respective keyopts. 6. Now the ET Type Number is set to 2. From the Element type drop down menu, select MASS and then MASS21 element. 7. Click on Create/Edit. In the card image, toggle the kopt3 option to 2-D mass without rotary inertia. Then, click return. MASS21 is a point element having up to six degrees of freedom: translations in the nodal x, y, and z directions and rotations about the nodal x, y, and z axes. A different mass and rotary inertia may be assigned to each coordinate direction. 8. Click on Close to exit the Create ETType dialog. 9. Click on Close to exit the ET Type dialog.

Step 4: Apply the real constants for the elements of the model
1. On the Utility Menu, click on ANSYS Tools and then click the Real Sets button in the toolbar. 2. Click on the New button. The Create Real Sets dialog pops up. Initially the Real set number is set to 1. The next time you create an element type, the number is automatically set to (n+1). 3. From Element type drop down menu select SHELLS and then SHELL63 element. 4. Click on the Create/Edit button. 5. The property card image for the Shell63 element is displayed. In the TKI (1) field, enter 10 units. This indicates shell element thickness value at node I. Note: If the element has a constant thickness, only TKI (1) needs be input. If there is a variable thickness, you need to specify TKJ (2), TKK (3) and TKL (4). 6. Click return. 7. The Real set number is set to 2. Using steps 3 through 6, create the Shell63 element type for 5 units. 8. The Real set number is set to 3. From Element type drop down menu, select MASS and then MASS21 element.

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9. Click on the Create/Edit button. The property card image for the MASS21 element is displayed. 10. Toggle the kopt3 option to 2-D mass without rotary inertia. In the MASS (1) field, enter 0.001. 11. Click return. 12. Click Close to exit the Create Real Sets dialog. 13. Click on Close to exit the Real Sets dialog.

Step 5: Apply the material properties for the elements of the model
1. On the Utility Menu, click the Material button. The Material dialog opens. 2. Click on the New button. The Create Material dialog opens. Initially the Material set number is set to 1. The next time you create a material, the number is automatically set to (n+1). 3. In the Material name: field, enter Steel. 4. Leave the material type set as MP, and click on Create/Edit. 5. In the card image, activate the EX _FLAG and NUXY_FLAG checkboxes. EX_FLAG indicated the Youngs Modulus and NUXY_FLAG indicates the Poissons Ratio 6. In the MP, EX field, enter 2.1E5. 7. In the MP, NUXY field, enter 0.3. 8. Click return. 9. Click Close to exit the Create Material dialog. 10. Click Close to exit the Material dialog.

Step 6: Update each component with the respective element type


1. On the Utility Menu, click the Component Manager button. 2. From the Table drop down menu, activate the Editable option. This enables you to edit the contents of the table containing the component information. 3. In Assign values field, select ET Ref. No.. This will list all the element types loaded to the model. 4. For the component Base row, click on the column ET Ref No. so that the entire row gets highlighted. Toggle the button before Set to 1-SHELL63, if not already set. 5. Click on Set. The message "Do you want to change the ET Ref. No.?" pops up. Click on Yes. The component Base is updated with Et Ref. No. as 1 and the ET Type as SHELL63 6. Repeat step 4 for component Rib. The component Rib is updated with Et Ref. No. as 1 and the ET Type as SHELL63 7. Select the component Mass row. Keeping the Assign values field set to ET Ref. No., toggle the other button to 2-MASS21. 8. Click on Set. The message "Do you want to change the ET Ref. No.?" pops up. Click on Yes. The component Mass is updated with Et Ref. No. as 2 and the ET Type as MASS21. The CERIG defines a rigid region (link, area or volume) by automatically generating constraint equations to relate nodes in the region. Hence no element type is required.

Step 7: Update each component with the respective real constants


1. In the Assign values field, select Real Set No.. This will list all the Real Constants loaded to the model.

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2. For the component Base row, click on the column Real Set No. so that the entire row gets highlighted. Toggle the button before Set to 1-SHELL63. 3. Click on Set. The message "Do you want to change the Real Set. No.?" pops up. Click on Yes. The component Base is updated with Real Set. No. as 1. The 1-SHELL63 real constant has the thickness of 10 units already defined. 4. Repeat steps 2 and 3 for component Rib, but make sure you toggle it to 2-SHELL63. The component Rib is updated with Real Set No. as 2-SHELL63. The 2-SHELL63 real constant has the thickness of 5 units already defined. 5. Select the component Mass row. Keeping the Assign Values field set to Real Set. No., toggle the other button to 3-MASS21. 6. Click on Set. The message "Do you want to change the Real Set. No.?" pops up. Click on Yes. The component Mass is updated with Real Set No. as 3.

Step 8: Update each component with the respective material properties


1. Set the Assign values option to Mat Set No.. This will list all the material properties loaded to the model. 2. While holding the Control button down, click on the rows Base, Rib and Mass so that all three rows become highlighted. 3. Toggle the button before Set to the 1-Steel option, if not already set. 4. Click on Set. The message "Do you want to change the Mat Set No.?" pops up. Click on Yes. The component Base, Rib and Mass is updated with Mat Set No. as 1. 5. From the Table drop down menu, select Quit to exit the window. 6. To save the model, click on the File drop down menu and click on Save As. 7. In the File name: field, enter exercise2A.hm and click on Save. Proceed to Exercise 2 to apply boundary conditions and create load steps.

Exercise 2
Introduction to ANSYS Load Steps
This exercise introduces the concept of ANSYS load steps in HyperMesh. In HyperMesh, you need to have each load or constraints in a separate load collector (load cols). With the help of these load collectors, you can create the multiple load steps depending on the requirement. The combination of loads with constraints forms a load step. If you have created load steps in the model, then the exported *.cdb file will have all the load step information. This *.cdb file when imported into ANSYS, automatically creates the *.so files in the working directory which can be used later if needed. In this tutorial, you will learn how to: Load the ANSYS user profile. Retrieve the HyperMesh model file for this tutorial. Create constraints load collector. Apply the constraints to the model. Apply the force on mass elements with force1 load collector. Apply the force on mass elements with force2 load collector. Apply the force on mass elements with force3 load collector. Create multiple load steps.

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Add /SOLU & LSSOLVE in control cards Export the deck to ANSYS *.cdb format

Step 1: Load the ANSYS user profile


1. Launch HyperMesh or clear the current model. 2. From the Preferences menu, select User profiles The User Profiles dialog displays. 3. Select Ansys from the list of user profiles. 4. Click OK. This sets the defaults for ANSYS and displays the ANSYS Utility Menu.

Step 2: Retrieve the HyperMesh model file


1. From the File menu, select Open. 2. Browse to the chapter2_2.hm file. 3. Click Open or double-click the file name. 4. Click on the Shaded elements & Mesh Lines icon HyperMesh displays the model as shown below. in the toolbar, if not already set.

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Step 3: Create a constraints load collector


1. From the Collectors menu, select Create and select Load Collectors. 2. In the loadcol name = field, enter constraints as name of the load collector. 3. Click on color and select a color the for load collector. 4. Click create. 5. Repeat steps 2-4 to create load collectors with the names force1, force2 and force3. 6. Click return to close the panel.

Step 4: Apply the constraints to the model


1. In the lower right hand corner of HyperMesh, click on the force3 box. This will open a panel to choose the current load collector. (The first and second boxes are your current include and component collector respectively.) 2. Select the constraints load collector and click return. Constraints is now displayed in the third box showing you that it is the current load collector. Any new loads created will be automatically placed in this collector. 3. From the BCs menu, select Create and select Constraints. 4. Select all degrees of freedom. 5. Click the yellow nodes button and select by path from the extended entity selection menu. 6. Graphically select the starting node and the end node on the left side. 7. Click create. 8. Repeat steps 5 and 6 for the right side of the model. The nodes along the left and right edges of the model are selected as shown in the figure below. 9. Click return to exit the constraints panel.

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Step 5: Apply the force on mass elements with the force1 load collector
1. In the lower right hand corner of HyperMesh, click on the constraints box. This will open a panel to choose the current load collector. (The first and second boxes are your current include and component collector respectively.) Select force1 to set it as the current load collector. 2. From the BCs menu, select Create and select Forces. 3. Toggle the switch to Nodes, if necessary. 4. Select the two nodes at the center of the two bolt holes as shown below. 5. Set the Magnitude= field to 500 N. 6. Switch the toggle to z-axis for the direction of application of the force. 7. Set the Uniform size= field to 20. 8. Click on create. 9. Click return to exit the forces panel.

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Step 6: Apply the force on mass elements with the force2 load collector
1. Select force2 as the current load collector. 2. For better visualization, hit F5 on your keyboard to bring up the mask panel. 3. Click the switch and change the entity type to loads. Graphically select the two previously created forces and click mask. 4. Click return to exit the panel. 5. From the BCs menu, select Create and select Forces. 6. Toggle the switch and select Nodes. 7. Click the User Views icon and select the Top view.

8. Select the left side node which is at the center of the bolt hole. 9. Set the Magnitude= field to 500N. 10. Select z-axis for the direction of application of the force. 11. Click on create. 12. Select the right side node which is at the center of the bolt hole. 13. Set the Magnitude= field to -500N. 14. Select z-axis for the direction of application of the force. 15. Click on create. 16. Click return to exit the forces panel.

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Step 7: Apply the force on mass elements with the force3 load collector
1. Select force3 as the current load collector. 2. For better visualization, hit F5 on your keyboard to bring up the mask panel. 3. Click the switch and change the entity type to loads. Graphically select the two previously created forces and click mask. 4. Click return to close the mask panel. 5. From the BCs menu, select Create and select Forces. 6. Toggle the switch and select Nodes. 7. Select the two nodes at the center of the two bolt holes. 8. Set the Magnitude= field to -500N. 9. Select z-axis for the direction of application of the force. 10. Click on create. 11. Click return to exit the forces panel.

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Step 8: Create multiple load steps


1. From the Setup menu, select Create and select Load Steps. 2. In the name= field, enter the load step name as Step1. 3. Click on loadcols and select the constraints and force1 load collectors. Click select and click create. 4. In the name= field, enter the load step name as Step2. 5. Click on loadcols and select the constraints and force2 load collectors. Click select and click create. 6. In the name= field, enter the load step name as Step3. 7. Click on loadcols and select the constraints and force3 load collectors. Click select and click create. 8. Click return to exit the load steps panel.

Step 9: Add /SOLU & LSSOLVE in the control cards


1. From the Setup menu, select Create and select Control Cards. 2. Click on the /SOLU control card to exit the PREP7 preprocessor and enter the SOLU preprocessor. 3. Click return to exit the card image panel. 4. Click on the LSSOLVE control card. 5. Set the load step minimum by setting the LSMIN field to 1, set the maximum number of load steps by setting the LSMAX field to 3, and set the load step increment by setting the LSINC field to 1. This command directs the solver to solve all 3 load steps. 6. Click return to exit the card image panel. 7. Click return to exit the control cards panel.

Step 10: Export the deck to ANSYS *.cdb format.

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Note: Make sure that ansys.tpl is loaded as default export template. 1. Select File and Export from the main menu to open the Export tab. 2. Select the Export FE Model icon 3. Set the File type: field to Ansys. If you are in the ANSYS profile then the default ANSYS template will automatically loaded. 4. Click the Open file icon to select the location and name of your file. .

5. Enter the file name as 4410_export.cdb. 6. Click Export to export the file. Go to HyperMesh Tutorials

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