Phones : 0120-3291151,2855450

Fax

: 0120- 2830730 Mobile: 9312285876, 9313402476

Email : utech.engrs@yahoo.com URL- www.utechengineers.com

UTECH ROLLS EQUIPEMENTS PVT LTD

Specialists in: TUBE MILL MACHINERY& SLITTING LINES WORKS: 94 ANAND INDUSTRIAL STATE MOHAN NAGAR , GHAZIABAD-201001 (U.P.) ========================================================== UTRE/Q/2/2010 M/S METMEGNA RESOURCES (P) LTD AHEMDABAD Kind Attention. Subject Ref : Mr. AASHISH CHOUDHARY JI : AUTOMATIC TUBE MILL, : Your enquiry dtd.04/04/2010 12-4-2009

Dear sir , With reference to your above enquiry. We are pleased to submit our offer under following annexures:Annexure I : Price & delivery Schedule Annexure II : Technical specifications of TUBE MILL Annexure III : Standard terms & conditions of sale We trust that you will find the above in order & Incase you require any further clarifications please feel free to contact us. Thanking you and assuring you for our best services and co-operation always. Yours faithfully, For U-TECH ENGINEERS U-TECH 1

(U.S.SHARMA) U-TECH ENGINEERS ANNEXURE-I PRICE AND DELIVERY SCHEDULE S.no. 1. Description TUBE MILL 9.6 mm TO 31.75mm TUBE MILL TO 2 NB TUBE MILL 1 TO 4 NB TUBE MILL 3 TO 8 NB SLITTING 30 TON ( with electrical ) 6. ROLLS ( EN-31 ) 9.6 to 31.75 @ 175/kg 1 to 2 @ 200/kg 3 to 8 @ 250/ kg CTL HYDRO-TESTER 01 01 Qty. 01 Unit price (Rs.) 25,00,000/= Amount Ex-works (Rs.) 25,00,000/=

2. 3. 4. 5.

01 01 01 01

40,00,000/= 60,00,000/=

40,00,000/= 60,00,000/=

1,00,00,000/= 1,00,00,000/= 1,00,00,000/= 1,00,00,000/=

7. 8. TOTAL

65,00,000/= 6,50,000/=

65,00,000/= 6,50,000/=

3,96,50,000/= 3,96,50,000/= NOTE :- ALL ELECTRICAL ITEM EXCLUDED

Delivery

:18 months from the date of receipt of your technically and commercially clear order. 2

U-TECH

Validity Payment Terms Taxes & Duties

:15 days from the date of this offer. :50% advance and balance against Performa Invoice prior to dispatch of material. : All taxes and duties shall be charged extra as applicable at the time of dispatch and sales tax is 2% against form C. C form will be provided by the buyer before dispatch. : As per actuals. : We will depute the erection personnel to supervise the erection & commissioning of the equipment. Their lodging, boarding , to and fro fare & local conveyance will be borne by the buyer. The service charges of our erection engineer will be Rs.2500.00 per day for 8 hour duty &part thereof. :The following items are excluded from our to be provided by the customer:All civil work and erection materials All tools and tackle provided by the buyer. Grease,oil and electrical cables. Any electrical items are not including in our offer. Skilled & unskilled workers as may be Required. Anything not specifically mentioned in our offer.

Packing & Forwarding Supervision of Erection & Commissioning

Exclusions supply and

U-TECH

TECHNICAL SPECIFICATIONS :

ANNEXURE - II

TECHNICAL SPECIFICATIONS Tube mill size Input material Thickness of strip Production capacity Electrical power 9.6mm to 31.75mm H R M.S. Strip or Coil 0.70 mm. to 2.00mm. 5 TO 10 ton per day. 415 volt 50 Hz MAIN FEATURES 1. Pay off real 2. Pinch rolls Assembly. 3. Horizontal entry guide 4. Strip guide slide 5. Strip leveler 5 roll 6. Stamp roll stand 7. Forming stand 8. Side closer slides 9. Cluster roll slide 10. Fin roll stand 11. Pre- welding slides 12. Seem guide 13. Welding roll slide 14. Bead scalping unit 15. Seam Ironing stand 16. Cooling zone 17. Sizing roll stand 18. Sizing roll slide 19. T.H. Unit 4 roll type 20. Cutting car (Flying saw type) 21. Cutting car track 22. Run out tube 23. Mill bed Box Type 24. Counter pulley with shaft & plumber block 1No. 1No. 1No. 3Nos. 1No. 1No. 3Nos. 3Nos. 3Nos. 3Nos. 1No. 1No. 1No. 1No. 1No. 1No. 3Nos. 3Nos. 1No. 1No. 1set 1set 5Nos. 2 set

U-TECH

TUBE MILL CONSISTS THE FOLLOWING UNITS PAY OF REAL Four jaws mechanical expending type, 4 jaws mounted on sliding sleeve Which slide on the main spindle expended to 450 mm to 550 mm. The coil mounted on the Jaws and properly on it by the expending jaws. PINCH ROLL It has two stands unite mounted at 35 mm. Thick fabricated bed with strip entry guide and worm type gear box to suit the taper roller bearing no. 32208. ENTRY GUIDE To maintain the mill center line entry arrangement is provided. STRIPE GUIDE ARRANGEMENT Before the strip is fed to the mill it is properly guided by means of one set of horizontal and two set of vertical rollers for its proper positioning. STRIP LEVELER The stripe leveler consists of 5 rolls to level the incoming stripe before its is fed to end shear cutter. There will be a controlling device for movement to the roller. The rollers are made of alloy steel hardened and ground. STAMP ROLL STAND A rigid stand mounted with top and bottom stamping rolls will be provided for stamping of company monogram on every 1 mtr. Pipe length. FORMING STAND UNIT It consists of performing 4 nos. of driven roll stands made out of steel casting duly machined scraped and lapped finished mill shaft 50 mm duly machined hardened ground and chrome plated made out of EN-24 material, and mounted on taper roller bearing no. 32208 Fitted on both stands. The drive is transmitted from gearboxes by means of universal spindles. CLUSTER UNIT This unit consists of two set of side rolls slide mounted on shafts made by alloy steel to suite the bearing no.32208.

U-TECH

FIN ROLL STAND For proper stripe formation two nos. of driven fin roll stands identical to sizing roll stand are provided. SEAM GUIDE UNIT It consists properly guiding the strip edges to welding section a rotary seam guide which can be adjusted vertical as well as laterally is provided. PRE- WELDING AND WELDING ROLLS SLIDES For welding of a tubular edge weld pressure assembly consists of 2 adjustable housing is provided, it consists of hardened and ground vertical shafts of 50mm dia. mounted on double taper roller bearings. TOOL POST Scarping arrangement is provided for removable external weld flash. Tool holder is mounted on slide incorporated both vertical and horizontal adjustment. IRONING STAND An I.R. stand is provided to smoothen the excessive hot bead pipe provided. COOLING ZONE 2meters. long cooling zone is provided for cooling the pipe before the welded tube reaches sizing section. SIZING SECTION STANDS Driven sizing roll stand are identical to fin as well as fin stand. All parts are inter changeable. V.G.R. SLIDE Each driven sizing roll stand is provided with an idea V.G.R. slides are identical to those provided in performing and fin section. BEDS To accommodate various sub-assembly of the mill steel fabricated and complete machined bed shall be supplied. For mill stand & slides 5 Nos. For mill gear box 3 Nos. For main motor 1 No. For pinch roll 1 No. TRUCKS HEAD- 4 ROLL TYPE:

U-TECH

This unit is provided to straightening the pipe immediate after sizing section these slides can be adjustable as well as horizontal. CUTTING CAR FLYING SAW TYPE It consists of high speed cutting machine for cutting of tube to a required length of 3 miters. to 7 miters as soon as the pipe reaches to pre-determined length of the pipe clamping taxes place and the carriage moves along with the mill speed. RUN OUT TUBE Run out table with tube discharger is provided for quick removal of cut piece to the pipe collecting pocket.

TUBE MILL TO 2 NB
TECHNICAL SPECIFICATIONS Tube mill size Input material Thickness of strip Production capacity Electrical power to 2 N.B. H R M.S. Strip or Coil 1.0 mm. to 3.5mm. 7 TO 15 ton per day. 415 volt 50 Hz MAIN FEATURES 25. Pay off real 26. Pinch rolls Assembly. 27. Horizontal entry guide 28. Strip guide slide 29. Strip leveler 5 roll 30. Stamp roll stand 31. Forming stand 32. Side closer slides 33. Cluster roll slide 34. Fin roll stand 35. Pre- welding slides 36. Seem guide U-TECH 1No. 1No. 1No. 3Nos. 1No. 1No. 3Nos. 3Nos. 3Nos. 3Nos. 1No. 1No. 7

37. Welding roll slide 38. Bead scalping unit 39. Seam Ironing stand 40. Cooling zone 41. Sizing roll stand 42. Sizing roll slide 43. T.H. Unit 4 roll type 44. Cutting car (Flying saw type) 45. Cutting car track 46. Run out tube 47. Mill bed Box Type 48. Counter pulley with shaft & plumber block

1No. 1No. 1No. 1No. 3Nos. 3Nos. 1No. 1No. 1set 1set 5Nos. 2 set

TUBE MILL CONSISTS THE FOLLOWING UNITS PAY OF REAL Four jaws mechanical expending type, 4 jaws mounted on sliding sleeve Which slide on the main spindle expended to 450 mm to 550 mm. The coil mounted on the Jaws and properly on it by the expending jaws. PINCH ROLL It has two stand unite mounted at 35 mm. Thick fabricated bed with strip entry guide and worm type gear box to suit the taper roller bearing no. 32211. ENTRY GUIDE To maintain the mill center line entry arrangement is provided. STRIPE GUIDE ARRANGEMENT Before the strip is fed to the mill it is properly guided by means of one set of horizontal and two set of vertical rollers for its proper positioning. STRIP LEVELER The stripe leveler consists of 5 rolls to level the incoming stripe before its is fed to end shear cutter. There will be a controlling device for movement to the roller. The rollers are made of alloy steel hardened and ground. STAMP ROLL STAND

U-TECH

A rigid stand mounted with top and bottom stamping rolls will be provided for stamping of company monogram on every 1 mtr. Pipe length. FORMING STAND UNIT It consists of performing 4 nos. of driven roll stands made out of steel casting duly machined scraped and lapped finished mill shaft 75 mm duly machined hardened ground and chrome plated made out of EN-24 material, and mounted on taper roller bearing no. 32212 Fitted on both stands. The drive is transmitted from gearboxes by means of universal spindles. CLUSTER UNIT This unit consists of two set of side rolls slide mounted on shafts made by alloy steel to suite the bearing no.32211. FIN ROLL STAND For proper stripe formation two nos. of driven fin roll stands identical to sizing roll stand are provided. SEAM GUIDE UNIT It consists properly guiding the strip edges to welding section a rotary seam guide which can be adjusted vertical as well as laterally is provided. PRE- WELDING AND WELDING ROLLS SLIDES For welding of a tubular edge weld pressure assembly consists of 2 adjustable housing is provided, it consists of hardened and ground vertical shafts of 50mm dia. mounted on double taper roller bearings. TOOL POST Scarping arrangement is provided for removable external weld flash. Tool holder is mounted on slide incorporated both vertical and horizontal adjustment. IRONING STAND An I.R. stand is provided to smoothen the excessive hot bead pipe provided. COOLING ZONE 2meters. Long cooling zone is provided for cooling the pipe before the welded tube reaches sizing section. SIZING SECTION STANDS Driven sizing roll stand are identical to fin as well as fin stand. All parts are inter changeable.

U-TECH

V.G.R. SLIDE Each driven sizing roll stand is provided with an idea V.G.R. slides are identical to those provided in performing and fin section. BEDS To accommodate various sub-assembly of the mill steel fabricated and complete machined bed shall be supplied. For mill stand & slides 5 Nos. For mill gear box 3 Nos. For main motor 1 No. For pinch roll 1 No. TRUCKS HEAD- 4 ROLL TYPE: This unit is provided to straightening the pipe immediate after sizing section these slides can be adjustable as well as horizontal. CUTTING CAR FLYING SAW TYPE It consists of high speed cutting machine for cutting of tube to a required length of 3 miters. to 7 miters as soon as the pipe reaches to pre-determined length of the pipe clamping taxes place and the carriage moves along with the mill speed. RUN OUT TUBE Run out table with tube discharger is provided for quick removal of cut piece to the pipe collecting pocket.

U-TECH

10

TUBE MILL 1 TO 4 NB
TECHNICAL SPECIFICATIONS Tube mill size Input material Thickness of strip Production capacity Electrical power 1 to 4 N.B. H R M.S. Strip or Coil 1.0 mm. to 4.5mm. 15 TO 40 ton per day. 415 volt 50 hz MAIN FEATURES 49. Pay off real 50. End sharing m/c with power pack 51. Welding table 52. Pinch roll Assembly. 53. Horizontal entry guide 54. Strip guide slide 55. Strip leveler 5 roll 56. Stamp roll stand 57. Forming stand 58. Side closer slide 59. Cluster roll slide 60. Fin roll stand 61. Pre- welding slide 62. Rotary Seem guide 63. Welding roll slide 64. Bead scalping unit 65. Seam Ironing stand 66. Cooling zone 67. Sizing roll stand 68. Sizing roll slide 69. T.H. Unit 4 roll type 70. Cutting car (Flying saw type) 71. Cutting car track 72. Run out tube 73. Gear boxes (worm type 7X 7) 1 No. 1 No. 1No. 1 No. 1 No. 3 Nos. 1 No. 1 No. 3 Nos. 3 Nos. 3 Nos. 3 Nos. 1 No. 1 No. 1 No. 1 No. 1 No. 1 No. 3 Nos. 3 Nos. 1 No. 1 No. 1 set 1 set 9 Nos.

U-TECH

11

74. Mill bed Box Type 75. Propeller shaft with flange 76. Counter pulley with shaft & plumber block

5 Nos. 17 sets 2 set

TUBE MILL CONSISTS THE FOLLOWING UNITS PAY OF REAL Four jaws mechanical expending type, 4 jaws mounted on sliding sleeve Which slide on the main spindle expended to 450 mm to 550 mm. The coil mounted on theJaws and properly on it by the expending jaws. END SHARINNG M/C WITH POWER PACK It will be provided to shear the end of strip in right angle PINCH ROLL It has two stand unite mounted at 35 mm. Thick fabricated bed with strip entry guide and worm type gear box to suit the taper roller bearing no. 32214. ENTRY GUIDE To maintain the mill center line entry arrangement is provided. STRIPE GUIDE ARRANGEMENT Before the strip is fed to the mill it is properly guided by means of one set of horizontal and two set of vertical rollers for its proper positioning. STRIP LEVELER The stripe leveler consists of 5 rolls to level the incoming stripe before its is fed to end shear cutter . there will be a controlling device for movement to the roller. The roller are made of alloy steel hardened and ground. STAMP ROLL STAND A rigid stand mounted with top and bottom stamping rolls will be provided for stamping of company monogram on every 1 mtr. Pipe length. FORMING STAND UNIT It consists of performing 4 nos. of driven roll stands made out of steel casting duly machined scraped and lapped finished mill shaft 90 mm duly machined hardened ground and chrome plated made out of EN-24 material, and mounted

U-TECH

12

on taper roller bearing no. 32216 Fitted on both stands. The drive is transmitted from gearboxes by means of universal spindles. CLUSTER UNIT This unit consists of two set of side rolls slide mounted on shafts made by alloy steel to suite the bearing no.32213. FIN ROLL STAND For proper stripe formation two nos. of driven fin roll stands identical to sizing roll stand are provided. ROTARY SEAM GUIDE UNIT It consists properly guiding the strip edges to welding section a rotary seam guide which can be adjusted vertical as well as laterally is provided. PRE- WELDING AND WELDING ROLLS SLIDES For welding of a tubular edge weld pressure assembly consists of 2 adjustable housing is provided, it consists of hardened and ground vertical shafts of 90mm dia. mounted on double taper roller bearings. TOOL POST Scarping arrangement is provided for removable external weld flash. Tool holder is mounted on slide incorporated both vertical and horizontal adjustment. IRONING STAND An I.R. stand is provided to smoothen the excessive hot bead pipe provided. COOLING ZONE 2meters. Long cooling zone is provided for cooling the pipe before the welded tube reaches sizing section. SIZING SECTION STANDS Driven sizing roll stand are identical to fin as well as fin stand. All parts are inter changeable. V.G.R. SLIDE Each driven sizing roll stand is provided with an idea V.G.R. slides are identical to those provided in performing and fin section. GEAR BOXES Worm type reduction gearbox (7X 7) for main drive to various mill drive stand ratio 15:1 shall be supplied.

U-TECH

13

BEDS To accommodate various sub-assembly of the mill steel fabricated and complete machined bed shall be supplied. For mill stand & slides 5 Nos. For mill gear box 3 Nos. For main motor 1 No. For pinch roll 1 No. TRUCKS HEAD- 4 ROLL TYPE: This unit is provided to straightening the pipe immediate after sizing section these slides can be adjustable as well as horizontal. CUTTING CAR FLYING SAW TYPE It consists of high speed cutting machine for cutting of tube to a required length of 3 miters. to 7 miters as soon as the pipe reaches to pre-determined length of the pipe clamping taxes place and the carriage moves along with the mill speed. RUN OUT TUBE Run out table with tube discharger is provided for quick removal of cut piece to the pipe collecting pocket. PROPELLER SHAFTS WITH CUPLING: Propeller shafts for drive to the mill from gear boxes to stands and flange coupling connect the propeller shafts with gear boxes to mill stands will be provided.

U-TECH

14

TUBE MILL 3 TO 8 NB

TECHNICAL SPECIFICATIONS : TECHNICAL SPECIFICATIONS Tube mill size Input material Thickness of strip Production capacity Electrical power

ANNEXURE II (A)

3 to 8N.B. H R M.S. Strip or Coil 1.5 mm. to 6.0mm. 25 TO 100 ton per day. 415 volt 50 hz MAIN FEATURES

77. Pay off real 78. End sharing m/c with power pack 79. Pinch roll 80. Horizontal entry guide 81. Strip guide slide 82. Strip leveler 5 roll 83. Stamp roll stand 84. Forming stand 85. Side closer slides 86. Cluster roll slide 87. Fin roll stand 88. Pre- welding slide 89. Rotary Seem guide 90. Welding roll slide 91. Bead scalping unit 92. Seam Ironing stand 93. Cooling zone 94. Sizing roll stand 95. Sizing roll slide 96. T.H. Unit 4 roll type 97. Cutting car (radial type) 98. Cutting car track 99. Run out tube 100. Gear boxes (worm type 10+ 10)

1 No. 1 No. 2 Nos 1 No. 3 Nos. 1 No. 1 No. 4 Nos. 3 Nos. 3 Nos. 3 Nos. 1 No. 1 No. 1 No. 1 No. 1 No. 1 No. 3 Nos. 3 Nos. 1 No. 1 No. 1 set 1 set 10 Nos.

U-TECH

15

101. 102. 103.

Mill bed Type Propeller shaft with flange Counter pulley with shaft & plumber block

5 Nos. 17 sets 2 set

TUBE MILL CONSISTS THE FOLLOWING UNITS PAY OF REAL Four jaws mechanical expending type, 4 jaws mounted on sliding sleeve Which slide on the main spindle expended to 450 mm to 550 mm. The coil mounted on the Jaws and properly on it by the expending jaws. END SHARINNG M/C WITH POWER PACK It will be provided to shear the end of strip in right angle PINCH ROLL It has two stand unite mounted at 35 mm. Thick fabricated bed with strip entry guide and worm type gear box to suit the taper roller bearing no. 32218. ENTRY GUIDE To maintain the mill center line entry arrangement is provided. STRIPE GUIDE ARRANGEMENT Before the strip is fed to the mill it is properly guided by means of one set of horizontal and two set of vertical rollers for its proper positioning. STRIP LEVELER The stripe leveler consists of 5 rolls to level the incoming stripe before its is fed to end shear cutter . there will be a controlling device for movement to the roller. The roller are made of alloy steel hardened and ground.

STAMP ROLL STAND A rigid stand mounted with top and bottom stamping rolls will be provided for stamping of company monogram on every 1 mtr. Pipe length. FORMING STAND UNIT It consists of performing 4 nos. of driven roll stands made out of steel casting duly machined scraped and lapped finished mill shaft 125 mm duly machined hardened ground and chrome plated made out of EN-9 material, and mounted on taper roller bearing no. 32222 fitted on both stands. The drive is transmitted from gearboxes by means of universal spindles.

U-TECH

16

CLUSTER UNIT This unit consists of two set of side rolls slide mounted on shafts made by alloy steel to suit the bearing no.32218. FIN ROLL STAND For proper stripe formation 3 nos. of driven fin roll stands identical to sizing roll stand are provided. ROTARY SEAM GUIDE UNIT It consists properly guiding the strip edges to welding section a rotary seam guide which can be adjusted vertical as well as laterally is provided. PRE- WELDING AND WELDING ROLLS SLIDES For welding of a tubular edge weld pressure assembly consists of 2 adjustable housing is provided, it consists of hardened and ground vertical shafts of 90mm dia. mounted on double taper roller bearings. TOOL POST Scarping arrangement is provided for removable external weld flash. Tool holder is mounted on slide incorporated both vertical and horizontal adjustment. IRONING STAND An I.R. stand is provided to smoothen the excessive hot bead pipe provided. COOLING ZONE 2meters. Long cooling zone is provided for cooling the pipe before the welded tube reaches sizing section. SIZING SECTION STANDS Driven sizing roll stand are identical to fin as well as fin stand. All parts are inter changeable. V.G.R. SLIDE Each driven sizing roll stand is provided with an idea V.G.R. slides are identical to those provided in performing and fin section. GEAR BOXES Worm type reduction gearbox (10X 10) for main drive to various mill drive stand ratio 15:1 shall be supplied. BEDS To accommodate various sub-assembly of the mill steel fabricated and complete machined bed shall be supplied.

U-TECH

17

For mill stand & slides For mill gear box For main motor For pinch roll

4 Nos. 3 Nos. 1 No. 1 No.

TRUCKS HEAD- 4 ROLL TYPE: This unit is provided to straightening the pipe immediate after sizing section these slides can be adjustable as well as horizontal.

CUTTING C.O.C RADIAL TYPE It consists of high speed cutting machine for cutting of tube to a required length of 3 mtrs. to 7 mtrs as soon as the pipe reaches to pre-determined length of the pipe clamping taxes place and the carriage moves along with the mill speed. RUN OUT TUBE Run out table with tube discharger is provided for quick removal of cut piece to the pipe collecting pocket. PROPELLER SHAFTS WITH CUPLING: Propeller shafts for drive to the mill from gear boxes to stands and flange coupling connect the propeller shafts with gear boxes to mill stands will be provided.

SUB:-QUOTATION FOR 30 TON SLITTING LINE

Dear Sir, With the reference to discussion held with you regarding the supply of slitting line. We are pleased to quote below our competitive and lowest possible rates for the same as per following technical specification. TECHNICAL SPECIFICATIONS Type Input material Thickness of strip Coil Weight Coil width Outside Dia Coil Bore Silted Coil Line Speed Output Pull throws type Hot / Cold rolled M.S Strip or Coil 1.6 mm. to 7.0 mm 30 Ton 2000 mm. 2000 mm. Max 450 to 600 Inside dia 500 mm or as required Max 50mm/min 8 to 20 coil per day

U-TECH

18

No of cuts Electrical supply 0peration 1. Un-coiler with snubbed roll. 2. Hydraulic coil lifter trolley. 2. Pinch roll with drive 3. V.G.R 4. Leveler 5. Slitter Assembly 6. Re-coiler with over arm separator 7. Two arms un-loader 8. Scarp Winder 2 Nos. 9. Power pack & Hydraulic cylinder 10. Cutter & Spacers

2 to 8 400 + 5% volts 3 phase, 50 cycles, A.C. supply Right hand or left as desire. MAIN FEATURES

SLITTING LINE CONSISTS THE FOLLOWING UNIT UNCOILER WITH SNUBBER ROLL Type Cone type Construction M.S fabricated with M.S. bearing housing Shaft Dia 200mm EN- 9 Drum Size Un-coiler Drum to accommodate coil from 450 to 550 mm dia Bearings Antifriction bearing (ZKL OR ARB) Brake Bank Strap Brake Drive Reduction gear box with motor PINCH ROLL WITH DRIVE Type Two rolls type Rolls Pinch roll 150 mm Material EN 9 Body M.S. Fabricated Bearings Antifriction bearing with oil seals Adjustment Top pinch roller can be raised / lowered VERTICALGUIDE ENTRY Type 2 Rolls One either slide / placed vertically Roller Material EN 31 Hardened and ground Dia 140 mm length 150mm Body M.S. Fabricated. Construction The roller, one either side are mounted on sliding blocks with shaft move in guides. Operation By threaded shaft on both ends to be adjusted manually operative from operation side. LEVELER Type Five leveler rolls

U-TECH

19

Rolls Dia Body Adjustment

Dia 150mm, material EN 9 M.S. Fabricated chocks M.S. Leveler rolls- individual raising/lowering by mechanical screw device.

SLITTER ASSEMBLLY Type Two shaft three supporting stands Stands M.S. Fabricated duly stress relieved chokes also m.s. Shaft Dia 175mm EN 9 duly hardened And ground with key way extending full length. Slitter cutter Material H.C.H.C.R. Heat-treated and ground HRC 52-54, OD- 300, ID 175 Thickness 25 mm. Bearing Taper roller bearing Base plate M.S. Fabricated base plate on which the slitter assembly is mounted. RECOILER WITH OVER SEPARATER Type Over hung type, drum expending and collapsing. Drum O.D. 500 mm. tow leaf, three sections forming an unbroken cylindrical surface M.S. plate rolled. Shaft Dia 300 mm EN- 9. Body M.S. Fabricated with bearing housing. Drum expansion A wedge mechanism operated manually through . Collapse A screw expands and contracts the drum for holding and releasing coil. Pusher plate made out of M.S. It is guided on two guide rods in G.M. bushes. It is operated through central power pack. Coil weight 25 Tones Bearings Antifriction Bearing. Over arm separator includes a pair of pivoting arm which supports the tooling arbor. It is mounted on re-coiler base. The tooling arbor rates in roller bearing, raised and lowered by a hydraulic cylinder, counter balancing the tooling arbor as it rises with the coil bail up. Tow arms un-loader 1 No. Scrap binder 2 Nos. Type Spool type Construction M.S. Fabricated supporting structure and spool. Shaft EN-9 DIA-60 mm. Spool M.S. Fabricated, bore 60 mm, OD- 600mm bundle width 400mm approx. Removal The spool is fitted on taper bore and can be easily removed by opening the front nut and removing the front plate. Drive 5 H.P motor with a reduction gear box v- belt and pulleys. POWER PACK AND HYDRAULIC CYLINDER There will be a central power pack Pressure 1000 psi

U-TECH

20

Make Equipment like pumps valves etc .Will be off stander make and complete hydraulic system will be designed and supplied by them. Cylinders Reputed Indian make. Operation Gear box By direction control valves located at suitable location mounted on panels Reduction gear box.

THE TOOLING DESK WILL BE OF FOLLOWING Slitting shear 8 Nos. Materiel HCHCR(C-2%, CR- 12%) Treatment Duly heat treated and ground Hardness 52 54. HRC. Size OD 300mm, ID 175mm, THICK 25mm. Separation disc 8 Nos. Material Spring steels Size OD-200mm, ID-100mm THICK-8mm Spacers for Separation discs 7 Nos. (Total length 2000mm) Material EN 9 Size OD-290mm, ID-175mm, Thick as required.

CUT-TO-LENGTH
SPECIFICATIONS: Material Width Thickness Cut Sheet Line Speed Threading Speed Coil Weight Direction Bore of input coil Output coil Bore Coil width minimum Pass line : HR Coil ASTM Grade A & B. : 1650 mm max. : 0.4 mm 4 mm of soft quality. : 2 m -6 m max. : 15 - 75 m / minute depending upon thickness. : 10 m / minute. : 30 Tons max. : Right to Left. : 500 : 610 mm. : 600 mm. : 1200 mm from floor level.

Direction of flow - Right to Left LIST OF EQUIPMENTS FOR COMPLETE EQUIPMENT

U-TECH

21

1. Saddle 2. Coil Car driven by 5 HP geared motor and up & down with hydraulic cylinder 3. Uncoiler Two cone type driven by 10 HP motor and gear box with brake 1. Snubber Roller lined with neoprene rubber 2. Peeler Table 3. Pinch Roll -cum -Leveller 4. Vertical Guide unit 5. Encoder Assembly 6. Roller Table 7. Mechanical down cut Shear with Pneumatic clutch 8 Exit Roller Table 9. Stacker 10. Hydraulic Power-pack 11 . Electricals 2

: 1 No. : 1 No. : 1 Set. : 1 No. : 1 No. : 1 No. : 2 Nos. : 1 No. : 1 No. : 1 No. : 1 No. : 2 Nos. : 1 No.

BRIEF DESCRIPTION OF THE EQUIPMENT: 1. Snubber Roller lined with neoprene rubber : 1 No. Type Construction Shaft Drum Size Bearings Drive Single mandrel type M.S fabricated with M.S. bearing housing Dia 200mm EN- 9 Un-coiler Drum to accommodate coil from 450 to 550 mm dia Antifriction bearing (ZKL OR ARB) Reduction gear box with motor

2. Peeler Table : 1 No. Type : Plough Type Construction : M. S. Fabricated. Operation : The plough is moved forward and backward by hydraulic cylinder. 3. Pinch Roll -cum -Leveller (0.4 mm 4 mm) - 1 Nos.: Type : Pinch Roll - 2 Nos. Leveller - 9 nos. (5+4)

U-TECH

22

Rolls : Made out of EN-9, Hardened and ground. Strip Width Strip Thickness Bearings Housing : 1650 mm max. : .04 mm 4 mm. : Rollers are mounted in anti-friction bearings. : M. S. Fabricated.

Adjustment of Rolls : Bottom rolls are fixed while top rollers can be raised / lowered by mechanical screw device and all top rollers by hydraulic cylinder. Drive : DC motor of 40 KW field weakening type through output gear box . 4. Vertical Guide Unit 2 Nos: Type Rollers Base : 4 Guide Rolls type. : EN-9, mounted in anti-friction bearings vertically. : M. S. Fabricated, Chokes - MS.

Adjustment: The rollers are adjusted according to strip with threaded spindle manually. 5. Encoder Assembly : 1 No Rollers : 2, made out of MS seamless pipe supported in bearings. Location : Before shear. Encoder : Mounted on top roller rubber coated with proper coupling. 06. Roller Table : 1 No. Type :- Roller Body :- M.S. fabricated 07. Mechanical down cut Shear with Pneumatic clutch : 1 No. Type : Down-cut type. Body : M. S. Fabricated. Blade : HcHcr, four edge cutting.

U-TECH

23

Movement of Blade : Bottom blade is fixed while top blade moves up and down through pneumatic clutch. The hold down by hydraulic cylinder moves by hydraulic power pack. Drive : 10 HP AC motor. 08. Exit Roller Table 1 No.: Type : Driven rollers made out of pipe supported in bearings. Length : 6 Mtrs. Drive : Rollers are driven by 10 KW motor & gear box. 09. Stackers - 2 Nos.: Size : 8 mtr long x 2 mtr wide. Stackers : Mounted on wheels, which can move as required. Loading capacity : 5 Tons.

10. Hydraulic Power-pack: Operating Pressure : 100 Bar The power pack will be complete with oil tank, pump and motor with electrically operated Solenoid valves. This will be placed centrally and supply hydraulic power to all the cylinders. 11. Electricals: Electrical control panel for DC and AC motors complete with all electrical equipment and accessories will be provided. A control desk will be provided at a suitable working location. The DC motors will be synchronized as required. All other clutch & brake, etc will be PLC controlled. Our supply does not include: a) Civil work. b) Electrical connection to our main panels.

U-TECH

24

c) Hydraulic oil and gear boxes oil. d) Earthing of panels and motors as per your land and main earthing. e) Compressed air we need 50 cfm at 100 psig. f) Inside the building all pipelines we will do and outside you will do. g) Building rail, crane, gantry DSL will be yours.

Operation Sequence Cut-to-length Coil is put on saddle and coil car lift the coil & moves to uncoiler side by hydraulic motor. The centering of coil between uncoiler cones, up & down hydraulically. When coil is pressed by driven snubber roller the coil is pushed forward. The peeler table moved by hydraulic cylinder and guides the strip to pinch roller cum leveller. The machine is put to auto mode. The snubber roller is lifted. The uncoiled clutch and brake open through sensor. Pinch roller cum leveler starts the sheet reaches encoder for correct measuring the strip. Encoder gives signal of length and mechanical shear comes in force. The clamping is done by hold down rollers pressed by hydraulic cylinder and shear cut the strip. At the same line before cutting the hydraulic clutch of pinch roll cum leveller is disengaged to stop further movement during shearing. The cut sheet is moved forward by feed roller and sheet comes on stacker. The stacker automatically up & down so cut strips are collected.

U-TECH

25

The cutters is in top position (Home position) it gives signal for opening clamping and pinch roller cum leveler clutch is engaged and strip moves further and cycle is repeated.

HYRO-TESTER
TECHNICAL SPECIFICATION:TUBE SIZE to 3 N. B. TUBE LENGTH 4 meters. To 7 meter. TUBE TEST PRESSUR 750 PSI Our HYDRO-TESTER machine is fitted with pneumatic and hydraulic cylinder for clamping and ejection of pipes from main frame of the machine. The base frame of this machine is fabricated out of heavy steels construction (channel 6 x 3). The testing heads are mounted on both ends. Both the heads are movable for accommodating pipes with help of hydraulic of 5 dia. and 12 stroke. Pipes of length ranging from 4mtrs to 6mtrs can be tested on this hydro tester. One of the testing heads is fitted with rack and pinion system for adjustment as per different lengths. Three sets of clamping jaws which are operated pneumatically are fitted with ejection device. One intensifier is provided with the machine which is operated by hydraulic pump (power pack).In this unit there are two hydraulic cylinder of 4 dia. X 12 stroke each, one is water suction and the other is driver cylinder. Both cylinders and coupled together. The of this unit is to maintain the required pressure in water

U-TECH

26

accumulator. The pipe is fed into this machine from a skid after proper end chamfering. These pipes are clamped one by one at first operation, then both the heads come forward and low pressure water pre filling starts. As soon as this is filled properly the pressure water forced into the pipe as the pressure gauge indicated the testing pressure reserve operation is started i.e. water release, heads reversal, de clamping ofcont pipe and ejection of pipe. As soon as clamping device tested pipe, another pipe from the skid automatically takes the previous position. The machine consists of pneumatic and hydraulic cylinder, Solenoid valves, flow switches water accumulator, pre filling low pressure pump high pressure pump intensifier, electric motor with starters and control panel.

U-TECHENGINEERS.

ANNEXURE - III

STANDARD TERMS & CONDITIONS OF SALE 1. PRICE: The prices are net prices for delivery ex-works, GHAZIABAD. They are exclusive of packing, forwarding, freight, insurance, Sales Tax, octroi and any other statutory levies etc. All the charges towards the same will be debited to the purchasers account as applicable at the time of dispatch. The equipment will be dispatched on freight to pay basis and the insurance will have to be arranged by the purchaser at his own cost. 2. TERMS OF PAYMENT: Unless otherwise negotiated and agreed upon in writing, the terms of payment are as follows: - 50% in advance along with the order.

U-TECH

27

Balance along with all taxes & duties against presentation of Proforma Invoice prior to dispatch of material.

3. DELIVERY: The delivery period shall be reckoned from the date of receipt of purchasers technically and commercially clear order to the date of customers inspection if any/date of dispatch from our works. 4. INSPECTION: If the purchaser wishes, the equipment may be offered for necessary routine tests to him or a third party authorised by him. However, all necessary expenses in connection with the visit of the personal to our works will have to be borne by the purchaser. We will give a 10 day notice for the inspection . If the purchaser does not turn up during this period, the equipment shall become liable for dispatch without inspection. 5. SUPERVISION OF COMMISSIONING: The commissioning of the equipment can be done by a person to be authorised by us in your team or if desired, we will depute our engineer on receipt of 15 days ADVANCE INTIMATION from purchaser for supervision of commissioning. The charges for the same will be Rs. 2,000.00 per day (8 hrs duty on or part thereof) which includes service charges or our engineer but excludes lodging, boarding and conveyance at site. However, to & fro travel expenses by air/1st class train from GHAZIABAD to the destination will be an addition of the purchasers account. Moreover, for speedy execution of the job at site if our engineer has to come back to our works then to and fro travel expenses incurred in this connection will be debited to the purchasers account. The purchaser will have to pay the full money in advance for the estimated period for supervison before we depute our commissioning engineer.

6. RECOMMENDED SPARES: It is recommended that the purchaser stocks recommended spares with him to reduce down time. 8. FORCE MAJEURE CLAUSE: We shall not be responsible for delays in fulfilling our obligations may result directly or indirectly from following force major clause: Act of God : Earthquakes, floods, storms etc.

U-TECH

28

Act of States strikes etc.

: The direct and indirect consequences of wars, (declared or undeclared), hostilities, national emergencies, civil commodity

In case of such force majeure, delivery date will be extended correspondingly without being subject to consequence due to delay in delivery. 9. All disputes or differences whatsoever arising between the purchaser and UTECH ENGINEERS. out of the construction, meaning and operation or affect of this contract or breach shall be settled by arbitration with the rules of arbitration of the Indian Council of Arbitration and the award made in the pursuance there of shall be binding on the parties. The venue of such arbitration shall be Delhi. 10. All goods manufactured by U-TECH ENGINEERS. are made to order. Hence, cancellation of the orders will not be accepted in any circumstances. U-TECH ENGINEERS

COMPANY PROFILE
The U-TECH ENGINEERS is a multi plant manufacturer of top quality steel tubes Plants, starting with small parts of the tube mill of different dimension, the company has carefully extended its capabilities to manufacture of complete automatic tube mill HR and CR, slitting line, cut to length and other related products. Founded in 1999 with high standards, skills determination. The operations of the U-TECH ENGINEERS are designed for cost-effective production. The plants have the capacity to
U-TECH 29

handle large production runs and specialize in contract manufacturing. With the development of over 8 years, especially in recent years, aiming at the domestic and international markets, we enlarged the business range. We successfully win the appreciation and trust of customers from all over the country and the world. So far the product we offered is domestic to over thirty five national markets situated in INDIA. We take up the sales net throughout the whole world. Our aim is: FEWER PROFITS, MORE CUSTOMERS! CUSTOMERS FIRST! We sincerely welcome all the friends from home and abroad to visit our company and discuss business in order to establish co-operation relation ship between us.

U-TECH

30