Beruflich Dokumente
Kultur Dokumente
SERVICE
OVEN
Manual
CONTENTS
1. Precaution 2. Product Specification 3. Disassembly and Reassembly 4. Troubleshooting 5. Exploded Views and Parts List 6. PCB Diagrams 7. Wiring Diagrams 8. Schematic Diagrams
Contents
1. Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 3 4
3. Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3-1 Tools for Removal and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3-2 Replacement of Case upper & Cover back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3-3 Replacement the Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3-4 Replacement of Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3-5 Replacement of Door Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3-6 Replacement of the rear oven Lamp Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3-7 Replacement of the side Halogen Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3-8 Replacement of Assy Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3-9 Replacement of Tube Steam Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3-10 Replacement of Assy Steam Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3-11 Assembly for Main Assy Steam module part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3-12 Replacement of Assy generator sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 3-13 Replacement of Motor Fan Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3-14 Replacement of Duct Cover, Bracket & Spring Duct & Ceramic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3-15 Replacement of Motor Convection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 3-16 Replacement of Heater Convection twin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3-17 Replacement of Assy Partition S/W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3-18 Replacement of Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3-19 Replacement of Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3-20 Replacement of Sensor Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3-21 Replacement of Heater Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 3-22 Replacement of Heater Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 3-23 Replacement of Assy PCB Parts (Main PCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 3-24 Replacement of Assy-Door Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 4-1 Failure Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5. Exploded Views and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Main Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Main Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Door Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Control Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Standard Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 43 44 45 46 47 48
6. PCB Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 6-1 PCB Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 7. Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 7-1 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 8. Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 8-1 Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
1. Precaution
Follow these special safety precautions.
)
10. Always connect a test instruments ground lead to the instrument chassis ground before connecting the positive lead; always remove the instruments ground lead last. 11. Components that are critical for safety are indicated in the circuit diagram by shading, or . 12. Use replacement components that have the same ratings, especially for ame resistance and dielectric strength specifications. A replacement part that does not have the same safety characteristics as the original might create shock, fire or other hazards. NOTE: Connect the oven to a 25 A. When connecting the oven to a 16 A, make sure that circuit breaker can operate. 13. Never touch any circuit wiring with your hand nor with uninsulated tool during operation. 14. For your safety, wear gloves on your hands. 15. Remove the all water from water-tank and Steam generator, before repairing the oven set.
1. All repairs should be done in accordance with the procedures described in this manual. This product complies with Federal Performance Standard 21 CFR Subchapter J(DHHS). 2. Check all grounds. 3. Do not power the OVEN from a 2 - prong AC cord. Be sure that all of the built - in protective devices are replaced. Restore any missing protective shields. 4. When reinstalling the chassis and its assemblies, be sure to restore all protective devices including nonmetallic control knobs and compartment covers. 5. Make sure that there are no cabinet openings through which people --particularly children --might insert objects and contact dangerous voltages. 6. Service technicians should remove their watches while repairing an OVEN. 7. Design Alteration Warning: Use exact replacement parts only, i.e., only those that are specified in the drawings and parts lists of this manual. Never alter or add to the mechanical or electrical design of the OVEN. Any design changes or additions will void the manufacturers warranty. Always unplug the units AC power cord from the AC power source before attempting to remove or reinstall any component or assembly. 8. Never defeat any of the B+ voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed. 9. Some semiconductor (solid state) devices are easily damaged by static electricity. Such components are called Electrostatically Sensitive Devices (ESDs). Examples include integrated circuits and field-effect transistors. Immediately before handling any semiconductor components or assemblies, drain the electrostatic charge from your body by touching a known earth ground.
-1-
2. Specifications
2-1 Features
BASIC MODEL Built In Oven Model Name Model Type Install Design Main sales point Oven Features Cavity Interior Oven Colors Oven Doors (D: double, T: triple, Q: quadruple) Door Opening Interior Lamp Interior Lights Control Method(Oven) Display Cleaning Method Oven Heater Electric Features Oven Temp Ranges - Single - Upper or Lower Grill Heater (In/Out) Bottom Heater Convection Heater (Upper/Lower) Energy Class Oven Function Number of Functions Single Mode 1. Convection 2. Top heat + convection 3. Conventional 4. Large Grill 5. Small Grill 6. Bottom + convection 7. Steam cook 6. Steam assist cook -211 Yes Yes Yes Yes Yes Yes 15 Yes Yes Yes Yes Yes Yes Yes Yes 40~300 C 300 C: Grill only 170~250 C 1600W/1100W 1100W 1200W/1200W A/A/A 40~270 C 270 C: Grill only 170~250 C 1600W/1100W 1100W 1200W/1200W A/A/A position Pyro Lytic Coating STSS Q Drop Down 1(Halogen) Back/Side Tact Button & Dial 2 Layer LED Steam & Self Drop Down Pyro Lytic Coating STSS Q Drop Down 2(Halogen) Back/Side Tact & Touch & Dial 2 Layer LED Steam & Self & Descaling Fixed BQ1Q4T090 Single Built-in GEO Dual cook NEW MODEL Built In Oven BQ1VQ6T012 Single Built-in GEO Dual cook
2-1 Features
BASIC MODEL Built In Oven UPPER Mode 1. Convection 2. Top heat + convection 3. Large grill LOWER Mode 1. Convection 2. Bottom heat + convection 3. Steam cook 4. Steam assist cook Control Features Clock Child Safety Lock Sound On/Off Count Timer Cook Time End Time Oven Temp Steam Cleaning Self Cleaning Language Option Light On/Off Sound Equipment Supplied Multi spit Barbecue spit Square Baking Tray Square Wire Rack No YES 2 1 No No 2 2 Yes Yes Yes (Hidden) Yes Yes Yes Yes Yes Yes No Yes Smart buzzer Yes Yes (Hidden) Yes (Hidden) Yes Yes Yes Yes Yes Yes No Yes Smart buzzer Yes Yes Yes Yes Yes NEW MODEL Built In Oven Yes Yes Yes Yes Yes Yes Yes
2-2 Specification
Specifications Power source Dimension (W x H x D) Shipping weight Outside Cavity BASIC 230V 50Hz, AC 595 x 595 x 566mm 440 x 365 x 405mm Net 47Kg, Gross 52Kg NEWMODEL 230V 50Hz, AC 595 x 595 x 566mm 440 x 365 x 405mm Net 49Kg, Gross 55Kg
-3-
2-3 Accessory
The following accessories are provided with your oven. Description Code No. Qty
RACK-WIRE
DG59-00001A
RACK-WIRE ROAST
DG59-00004A
TRAY-BAKING A
Front
DG63-00012A
TRAY-BAKING B
Front
DG63-00011A
ASSY-PARTITION
DG97-00015A
-4-
-5-
1.
2.
Tube
3.
4.
-6-
1.
Door Assembly
2.
With both hands, grasp the middle sides of the oven door. Rotate the door by approx. 70degree until the hinges can be taken out completely from the hinges holes.
3.
-7-
1.
Remove the two screws of the left and right sides of the door.
Door Glass
2.
3.
Glass #1
Detach the inner glass #1 (number 1) from the door. * When assembly the inner glass#1, put printing to direction below.
Printing
-8-
Glass #2
Door Glass
4.
-9-
1. 2.
Lamp Bulb
Glass cap Sheet ring Metal ring Lamp
3. 4. 5.
Take off the cap by turning counterclockwise. Remove the metal ring and the sheet ring and clean the glass cap. If necessary, replace the bulb with a 25 watt, 230 V, 300 C heat - resistant oven light bulb. Fit the metal and the sheet ring to the glass cap. Replace the glass cap.
1. 2.
Lamp Bulb
To remove the glass cover, hold the lower end with one hand, insert a at sharp implement such as a table knife between the glass and the frame and pop out the cover. If necessary, replace the halogen bulb with a 25 ~ 40 watt, 230 V, 300 C heat - resistant halogen oven light bulb. Tip Always use a cloth when handling a halogen bulb to avoid depositing oils from your fingers on to the surface of the bulb.
3.
- 10 -
Pump Motor
1.
2.
3.
Remove 3 screws at both sides and top inside of assy control box, lift up assy control box and pull forward to separate.
- 11 -
Remove 2 screws.
Remove 11 screws.
Remove 4 screws.
- 12 -
1.
2.
3.
4.
- 13 -
5.
6.
Remove 2 rubbers.
- 14 -
1.
Seperate the wire-harness from the hook on assy steam module and separate the 1 tube from assy steam generator.
2.
4.
Remove 5 screws.
- 15 -
5.
Seperate the cover upper steam. There are totally 4 hook that each has different direction.
7.
8.
- 16 -
9.
Remove 5 tubes.
10. Seperate the right side hook by using a at head screwdriver. And then remove the assy steam generator.
11. Seperate the right side hook by using a at head screwdriver. And then remove the water valve.
12. Seperate the 4 hook by using a at head screwdriver. And then remove the assy water tank.
- 17 -
1.
Press the 4 point of assy water tank and check the right assembly with hook.
1.
Water valve
2.
1.
- 18 -
2.
1.
Check the right position between assy steam module hole and connector.
- 19 -
1. 2.
- 20 -
Fan Cooling
1.
3-14 Replacement of Duct Cover, Bracket & Spring Duct & Ceramic Filter
Parts Explaination Photo Explaination
Fan Cooling
1.
- 21 -
3.
Turn ange nut to the left to release and separate spacer fan convection and fan convection.
Motor Convection
4. 5.
Remove two connector from convection motor Remove turn toward the counterclockwise to separate. Reference Convection fan is turn in the opposite direction each other for improvement cook performance. Upper fan is turn in counterclockwise direction, Lower fan is fan turn in clockwise direction therefor convection fan direction and netange are opposited each other. Convection fan is indicated (U),(L) and netange is different the head shape.
Upper
Upper
Lower
Main Blade
Motor Convection
E-ring
Lower
Cavity Nut-Hexagon cap
Nut-Hexagon cap
Fan-Convection
- 22 -
1. 2.
Remove the two connectors. Remove two screws securing heater convection twin at the rear.
3.
Pull the securing bracket at the left forward, and pull it toward the left to separate heater convection twin.
Partition S/W
1. 2.
- 23 -
Thermostat
1.
Terminal Block
1. 2.
Sensor Thermistor
1.
- 24 -
1. 2.
Remove the four connectors. Remove each nut frange at right and left sides.
Heater Grill
3.
Turn the upper nut circular inside the cavity to the counterclockwise to release, pull heater girll forward to separate.
Heater Bottom
1. 2.
Remove the two connectors. Remove one screw and pull forward to separate it.
- 25 -
1.
Remove a screw.
2.
Seperate 3 hook.
Assy-Door Lock
1.
- 26 -
4. Troubleshooting
4-1 Failure Codes
There are a kind of error code and two kinds of warning codes. Possible error codes during use can be checked before service. Press [Stand by Mode + Current time 0:00] and [Function + Time] at the same time and hold them for 5 seconds, error codes are displayed. Press [Function] button, the latest 5 error codes can be checked. But, if the oven turns off, the stored error codes are deleted. Press [Function + Time] button to return to normal display mode.
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Solution This error occurs when the oven works during CUT-OFF TIME in the same mode and at the same temperature without any operation of an user. This error is to prevent a risk of fire and hazards in case an user forgets to turn off the oven after use or the oven automatically starts in an unusual way. The oven can be used after off. This error occurs when a button is pressed and held for over 10 seconds. It may occur when water soaks through the inside of the control panel or dust particles are stuck to TOUCH PAD. In this case, remove DISPLAY PCB, clean TOUCH PAD PCB or replace it.
Page
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- 27 -
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Excess of cooking compart- - This error occurs when the temperature of cooking ments temperature compartment maintains over 320C for more than 5 minutes. - This error occurs when a fire occurs inside cooking compartment or the temperature cannot be controlled because of sensors failure. Excess of cooking compart- - This error occur immediately after the temperature ments temperature of cooking compartment reaches 350C. - This error occurs when a fire occurs inside cooking compartment or the temperature cannot be controlled because of sensors failure. Cooling motor lock sensed - This error occurs when the temperature sensor on the Main PCB senses abnormal temperature. - It occurs 30 ~ 60 minutes after the cooling motor does not operate. - It may occur when the cooling motor stops running by power off during operation of the oven, then it runs again. - This error occurs when the temperature sensor in the steam generator senses abnormal temperature. - This error occurs when generator sensor can not sense the water even though water valve is opened for 30 sec.
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36 Page 28 Page
- 28 -
YES
: Check if the sensor housing is inserted into the connector of the main PCB.
NO
NO
: Check if the sensor wire is damaged, if the housing is loose and if the sensor and the wire are properly connected.
YES
S/W Error
Does the voltage change as the humidity, temperature and weight change? NO
: Check if the voltage of the GND and sensor changes using a digital multi-meter by forcefully changing the humidity, temperature and weight.
NO
- 29 -
NO : Check if the sensor and related parts such as the connector or soldering parts are slightly shorted.
YES
NO
S/W Error
YES
Does the voltage change as the humidity, temperature and weight cha NO
: Check if the voltage of the GND and sensor changes using a digital multi-meter by forcefully changing the humidity, temperature and weight.
NO
- 30 -
4-1-5 -SE-
YES
YES
YES
S/W Error
NO
After Power > On, does the symptom continue? YES Replace the PCB.
- 31 -
4-1-6 S-01
YES
Is it temperature 100C in oven? NO Is it temperature 105C~240C in oven? NO YES Is it temperature 245C in oven? NO YES
NO
Re-check the Cut-Off-Time for the corresponding internal temperature.
Has it worked for 8 hours continuously? NO Re-check the Cut-Off-Time for the corresponding internal temperature.
YES
Does same error arise? YES Has it worked for 4 hours continuously?
S/W Error YES Re-check the Cut-Off-Time for the corresponding internal temperature. Does same error arise? NO
NO
After Power > On, does the symptom continue? YES Replace the PCB.
YES
NO
S/W Error
NO
After Power > On, does the symptom continue? YES Replace the PCB.
- 32 -
4-1-7 dE
NO
Is the Cooking Mode Twing? YES Is the Divider detection S/W out of order? NO YES
NO
NO
Replace S/W
YES
Is the Divider detection S/W connected properly? Remove the Divider. YES
NO
Are the connections in the Main PCB normal? YES S/W Error
NO
Connect correctly.
NO
After Power > On, does the symptom continue? YES Replace the PCB.
- 33 -
4-1-8 E-0b
YES
YES
Repair the short circuit. YES Is the temperature of the PCB over 90C? NO
NO
S/W Error
The temperature sensor is out of order. NO Replace the temperature sensor. After Power > On, does the symptom continue?
- 34 -
4-1-9 E-08
NO
YES
: After operating the heater for more then 10 minutes check if the heater temperature remains low.
NO
Is the temperature sensor connected properly? YES Is the resistance between the heater terminals more then a few M? NO S/W Error
YES
: A normal heaters resistance is a few . A short circuit increases the resistance to a few M.
NO
- 35 -
4-1-10 E-73
NO
YES NO
: Check short circuit in the PCB part such as relay and sensor part.
YES
- 36 -
4-1-11 E-78
YES
NO NO
: Check short circuit in the PCB part such as relay and sensor part.
YES
S/W Error
NO
- 37 -
Internal Oven Temperature Error (E-0A, E-09) E-09, E-24, E-0A Abnormal
YES
NO
YES
NO
NO
YES
NO
YES
S/W Error
NO
After Power > On, does the symptom continue? YES Replace the PCB.
- 38 -
No Power
NO
YES
NO
Replace TCO
YES
NO
YES
- 39 -
TCO Open
Note : When oven is operating , if main power off, power oven off, in temporary temperature rise, TCO is possible will can open.
Replace TCO - Motor Terminal Voltage check NO NO - Colling motor, Conveclion Motor check YES YES Motor Connect wire Remove - Motor Resistor check (Cooling motor: 238 Convection Motor: 218) YES NO Replace Motor
- PCB SMPS Input Voltage check (input check point: 5V, 230V) YES - PCB SMPS output Voltage check (output check point: 5V, 12C) YES
NO
NO
Replace PCB
YES
Replace PCB
- 40 -
- Check the input voltage of PCB SMPS (input checkpoint : 230V ) YES
NO
YES
NO
Replace FUSE
Replace PCB
YES - Do all relays operate? NO YES After Lamp On - Safety Relay Contact point ON(12V)? YES NO - Check the operating Base voltage(0V) of Safety Relay. YES
- Check the operating base voltage(5V) which is appropriate for each relay. NO Replace PCB
YES
Replace Relay
- 41 -
YES
After removing Heater Wire - Check Heater resistance (Large G :32.8, Small G:48.6, Bottom : 48.1, Conv:44) YES
NO Replace heater
- TCO Open? NO
YES
YES
- 42 -
W002
B034
H052 M258
M007
C003 P284 C003 C195 D120
M261 H051
H050
M392
B028 B048
H054 H125
P214 M253 M003 P282 P329 M242 M013 M300 P282 M293 M389 H053
M015
M032 H111
M294
M265 M250
M236
M262
M370
M224
T111
H049 H057
H048
P280
Z814
P285
P225 Z031
D205
- 43 -
M260
DG61-00056A
SUPPORT-MOTOR COOLING
PA66+GF15%,BT63BSS
SA
- 44 -
- 45 -
P421
D105 V002
D015
V002 D106
D147
D019
- 46 -
Y101
C009
Y102 C352
C001
C074
C360
- 47 -
- 48 -
6. PCB Diagram
6-1 PCB Diagram
No. 1 2 3 4 5 6 7 8 9 10 11
Parts Number CN101 CN102 CN103 CN104 CN105 CN106 CN107 CN108 RY101 RY102 RY103 Display connector-1 Display connector-2
Part Name
Function and Rule A Terminal for Connecting with display module. A Terminal for Connecting with display module. A Terminal for Connecting with divider and temp sensor. A Terminal for Connecting with speaker. A Terminal for Connecting with Door Lock motor. A Terminal for Connecting with Neutral,upper/lower lamp. A Terminal for Connecting with Spit , Upper/lower fan , Cooling fan. A Terminal for Connecting with Door latch , Door sensing A relay for Connecting with Large grill heater A relay for Connecting with Small grill heater A relay for Connecting with Bottom heater
No. 12 13 14 15 16 17 18 19 20 21 22
Parts Number RY104 RY105 RY106 RY107 RY108 RY109 RY111 RY112
Part Name Upper heater Relay Lower heater Relay Latch open Relay Latch close Relay Uppwe lamp Relay Lower lamp Relay Spit Relay Source Relay
Function and Rule A relay for Connecting with Upper heater A relay for Connecting with Lower heater Latch open control Latch close control Uppwe lamp control Lower lamp control Spit Source Supply power for all relay Upper fan control Lower fan control Cooling fan control
Temp sensor & divider switch connector Buzzer Door Lock motor connector Neutral , upper/lower lamp Spit , Upper/lower fan , Cooling fan Door latch , Door sensing Large grill Relay Small grill Relay Bottom heater Relay
SSR101 Upper fan SSR SSR102 Lower fan SSR SSR103 Cooling fan SSR
- 49 -
7. Wiring Diagram
7-1 Wiring Diagram
- 50 -
8. Schematic Diagram
8-1 Schematic Diagram
LIVE
PTC101 270M
L101 LF-2CTOP 4
BD101 DF06S
POWER SUPPLY
ST101 ST-ALCD 1 C102 10uF C103 10uF R108 150K C104 1nF 10
+5V
D103 MBRF5100
A C
+12V
IC104 KIA7812API TR101 KRA226 C108 470uF C109 470uF
IC101 TMP91FW60FG 27 66 85 3 5 26 31 DVCC DVCC1 DVCC2 VREFH AVCC AM0 AM1 97 90 98 91 99 100 92 1 8 7 2 88 69 87 84 83 82 81 79 6 76 75 70 21 72 71 74 73 20 25 12 13 17 16 15 52 60 59 47 48 49 50 51 46 44 45 53 54 55 56 57 61 58 94 93
S-U S-L PCB-TEMP PROBE AD-IN-U AD-IN-L STEAM-TEMP
R107 1.2M
D104 MBRF5100
A C
LIVE-2
INTERRUPT
R101 47K R102 47K R103 47K R104 47K
OVP
D02 EM518 R01 470K LIVE-2 D01 EM518 R03 10K C04 100nF 7 R04 100K C02 1uF R05 47
In Vcc
+5V
R10 1K 6 OVP
D101 1N4007
+6V
6 R110 220 C110 470uF C111 470uF IC103 KIA78D05PI
+5V
C112 100nF
IC01 LM331N
INT
+5V
D105 1N4007 R106 20K
6 Thr 1
Isw
R11 470K
RC
IC102 TNY276P D B E
2 1 8 7
R109 12K
C107 2.2nF
2 Ire
Gnd
5 6
S5 S6
S8 S7
R111 1K
RESET
C115 100nF
29 64 86 4
PC101 TLP-181
C01 4.7uF
R02 10K
R12 10K
+5V +12V
BOT-HT
RESET
IC105 7033P
+5V
R113 2K
INT OVP
+5V
R401 2K 1
CN301 SMW250-06(WHT)
STEAM-TEMP
STEAM TEMP
+5V
R501 13K 4 2 1 3 R502 80.6K
RY203 DU12D1-1P
+12V
CN203 SMW250-04_RED
R402
+5V
1 2 3 4 RY215 G5T-1A-ASI-12VDC
R115
CN801 SMW250-03_WHT
3 4 5 6 C301 10uF
R801 13K 3 2 1
R803 2K
CN501 SMW250-04_WHT
AD_U
D204 MM4148 RY205 DU12D1-1P TR204 KRC246 D205 MM4148 RY206 DU12D1-1P TR205 KRC246 D206 MM4148
W-VALVE
OSCILLATOR
C116 12pF XTL1 16.000MHz C117 12pF X2
AD_L
UPPER-HT
OPTION
C302 10uF
R802 80.6K
RY201 DU12D1-1P LOWER-HT D201 MM4148 RY202 DU12D1-1P TR201 KRC246 D202 MM4148 GRILL-MAIN
EEP ROM
+5V
DISPLAY PCB
+12V +5V
1
SMW250-08_WHT
2K
2K
2K
2K
STEAM-HT
R116
R503 2K
RY204 DU12D1-1P
TR203 KRC246
D214 MM4148
RESET
47K
WAKE-UP TXD
47K
D203 MM4148
RY214 G5T-1A-ASI-12VDC
RELAY CONTROL
R112 2K
X2 X1 R114 2K
TEST-1 TEST-2
C113 10uF
SOURCE LOWER-FAN UPPER-FAN GRILL-MAIN GRILL-SUB BOT-HT UPPER-HT LOWER-HT STEAM-HT W-VALVE OPTION LATCH-OPEN LATCH-CLOSE UPPER-LP LOWER-LP W-PUMP COOLING SPIT U-BAND-2 U-BAND-1
+5V
R404 R405 R403 R406
RY207 T9AS1D22-12
2
CN102 SMW250-09(WHT)
1 2 3 4 5 6
+5V
C202 10uF LATCH-CONTROL
4 5 8 7 6 9 3
LATCH-2
LIVE-2
RY208 G5T-1A-ASI-12VDC
C201 10nF
7 6 5
SIDE-RACK
TR216 KRA226
W-H
CN401
7 8
DOOR-SW
RY209 G5T-1A-ASI-12VDC 1
LATCH MODULE
CN201 SMW250-09A_RED
+5V
R201 2K TR221 KRC246 TR222 KRC246 R301 26.1K R302 26.1K
W-M W-L
+5V
+5V
R305 100K
+5V
+5V
R306 470
DOOR-SW
SL
5
+
OUT
WM
3
RY210 G5T-1A-ASI-12VDC
VCC
STAND-BY
LATCH-CLOSE
S-LEVEL
7
+
OUT
W-M
1
RY211 G5T-1A-ASI-12VDC
AD_U UPPER-LP
R303
10K
VEE
LATCH-CONTROL
CN204 SMW250-03A_RED
WH
+
OUT
WL W-H
5
RY212 G5T-1A-ASI-12VDC 1
+6V
VCC
+
OUT
W-L
7
IC302 KIA75S358
1 6
RY213 G5T-1A-ASI-12VDC
+5V
MM4148 MM4148
L-BAND-1 L-BAND-2
W-PUMP
C303 10nF
R308 1K
VEE
R309 12.7K
+5V
AD_L
200K
200K
200K
200K
On board writing
+5V
5 4
+5V
R701 2K
+5V
SSR201 AQG22212
P
TR213 KRC246
SPIT
+5V
R312 26.1K
1 2 4 3 AD_U
+5V
U-BAND-1 U-BAND-2
CN202 SMW250-07A_RED
3
M
R412
R411
R413
R414
2
CN402 SMW250-07_WHT
SL
TR218 KRC246
+6V
VCC
PYROLYTIC TWIN
AD_U
AD-IN-U
EMU0
1 3 4 5 6 7 WH WM WL
SSR202 AQG22212
P
UPPER-FAN AD_L
R313
10K
IC303 KIA75S358
R317
2K
S-L R902
TH901 TTC05103K
7
M
TR219 KRC246
LOWER-FAN
C305 10nF
R314 1K
VEE
R315 12.7K
WATER LEVEL
NEUTRAL
SSR203 AQG22212
P
TR220 KRC246
+5V
R901 5.1K
Drawn by
MS_JEON
SAMSUNG ELECTRONICS
Size
A2
COOLING
+5V
MS_JEON
PCB TEMP
09:00 AM
24" OVEN_MD
REV Drawing Number Sheet 1 of 1
Changed by
Date Changed
17 JAN, 2011
Time Changed
- 51 -
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