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ELEMENTS OF ELECTRICAL AND ELECTRONICS ENGINEERING

(Common with Computer Engineering and Information Technology)
L 4 RATIONALE One of the objectives of the course is to impart basic knowledge and skills regarding basic electrical engineering, which diploma holders will come across in their professional life. This course will provide the students to understand the basic concepts and principles of d.c. and a.c. fundamentals, electromagnetic induction, batteries, transformers, motors, distribution system, domestic installation, electrical safety etc. In addition, this subject also aims at providing the students with knowledge of fundamental concepts of basic electronics and understanding of conductors, semiconductors and insulators, extrinsic and intrinsic semi-conductors, p-n junction, need of rectifiers in electronics, understanding the working of transistors in various configurations and introduction to thyristers. DETAILED CONTENTS A. 1. ELECTRICAL ENGINEERING (44 hrs) T P - 2

Application and Advantage of Electricity (02 hrs) Difference between ac and dc, various applications of electricity, advantages of electrical energy over other types of energy Basic Electrical Quantities (02 hrs) Definition of voltages, current, power and energy with their units, name of instruments used for measuring above quantities, connection of these instruments in an electric circuit AC Fundamentals (08 hrs) Electromagnetic induction-Faradays Laws, Lenzs Law; Flemings rules, Principles of a.c. Circuits; Alternating emf, Definition of cycle, frequency, amplitude and time period. Instantaneous, average, r.m.s and maximum value of sinusoidal wave. Concept of phase and phase difference. Concept of resistance, inductance and capacitance in simple a.c. circuit. Power factor and improvement of power factor by use of capacitors. Concept of three phase system; star and delta connections; voltage and current relationship (no derivation) Transformers (06 hrs) Working, principle and construction of single phase transformer, transformer ratio, emf equation, losses and efficiency, cooling of transformers, isolation transformer, CVT, auto transformer (brief idea), applications. Distribution System (06 hrs) Difference between high and low voltage distribution system, identification of three-phase wires, neutral wire and earth wire in a low voltage distribution system. Identification of voltages between phases and between one phase and neutral. Difference between threephase and single-phase supply Electric Motors (08 hrs)

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Description and applications of single-phase and three-phase motors. Connection and starting of three-phase induction motors by star-delta starter. Changing direction of rotation of a given 3 phase induction motor. Motors used for driving pumps, compressors, centrifuge, dyers etc. Totally enclosed, submersible and flame proof motors Domestic Installation (06 hrs) Distinction between light-fan circuit and single phase power circuit, sub-circuits, various accessories and parts of domestic electrical installation. Identification of wiring systems. Common safety measures and earthing Electrical Safety (04hrs) Electrical shock and precautions against shock, treatment of electric shock, concept of fuses and their classification, selection and application, concept of earthing and various types of earthing, applications of MCBs and ELCBs Batteries (02 hrs) Construction, charging and maintenance of lead acid batteries, maintenance free batteries

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BASIC ELECTRONICS

(20 hrs)

Semi conductor physics: (4 hrs) Review of basic atomic structure and energy levels, concept of insulators, conductors and semi conductors, atomic structure of Germanium (Ge) and Silicon (Si),covalent bonds. Energy level diagram of conductors, insulators and semi conductors; minority and majority carriers. Semi conductor diode: (4 hrs) PN junction diode, mechanism of current flow in PN junction, forward and reverse biased PN junction, potential barrier, concept of junction capacitance in forward and reverse bias condition. Diode as half wave, full wave and bridge rectifier. Types of diodes, characteristics and applications of Zenor diodes. Zenor and avalanche breakdown. Introduction to Bipolar transistor (6 hrs) Concept of bipolar transistor, structure, PNP and NPN transistor, their symbols and mechanism of current flow; Current relations in transistor; concept of leakage current; CB, CE, CC configuration of the transistor; Transistors as an amplifier in CE Configurations. Introduction to SCR ( 6 hrs) Construction and working principles of an SCR, two transistor analogy circuit and characteristics of SCR, Construction and working principles and V-I characteristics of DIAC and TRIAC, Methods of triggering a Thyristor, Applications of SCR and TRIACS such as light intensity control, fan regulator, battery charge etc.

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LIST OF PRACTICALS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Use of ammeter, voltmeter, wattmeter, and multi-meter Connection of a three-phase motor and starter with fuses and reversing of direction of rotation Connection of a single-phase induction motor with supply and reversing of its direction of rotation Charging and testing of a lead acid battery Troubleshooting in domestic wiring system, including distribution board Connection and reading of an electric energy meter Study of earthing practices Measurement of power and power factor in a given single phase ac circuit Study of different types of fuses, MCBs and ELCBs To plot V-I characteristics for PN junction diode Study of zener as a constant voltage source and to draw its V-I characteristics To draw V-I characteristics of a (i) NPN transistor (ii) thyristor (SCR) Observe the wave shape of following rectifier circuit (a) Half wave rectifier (b) Full wave rectifier (c) Bridge rectifier Study of construction and working of a Thyristor and its application in controlling light intensity of a lamp.

INSRUCTIONAL STRATEGY: This being a prerequisite and foundation subject for teacher should give emphasis on understanding of concepts and explanation of various term used in the subject. Practical exercises will reinforce various concepts. Industrial/field exposure must be given by organizing visit(s). RECOMMENDED BOOKS 1. Basic Electrical Engineering by PS Dhongal; Tata McGraw Hill Publishers, New Delhi 2. A Text Book of Electrical Technology, Vol. I and II by BL Thareja; S Chand and Co., N. Delhi 3. Basic Electricity by BR Sharma; Satya Prakashan, New Delhi 4. Basic Electrical Engineering by JB Gupta, S Kataria and Sons, Delhi 5. Experiments in Basic Electrical Engineering by SK Bhattacharya and KM Rastogi, New Age International Publishers Ltd., New Delhi 6. Electrical Machines by SK Bhattacharya; Tata McGraw Hill, New Delhi 7. Basic Electronics&Linear circuits by NN Bhargava and Kulshreshta, Tata McGraw Hill N. Delhi. 8. Electronic principles by SK Sachdev, Dhanpat Rai and Sons, New Delhi. 9. Electronic Devices and circuits by Rama Raddy Narora Publishing House Pvt. Ltd. New Delhi. 10. Principles of Electrical And Electronics Engineering by VK Mehta; S Chand and Co. New Delhi

SUGGESTED DISTRIBUTION OF MARKS Topic No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Total Time Allotted (Hrs) 2 2 8 6 6 8 6 4 2 4 4 6 6 64 Marks Allotted (%) 5 5 10 10 10 10 10 5 5 5 5 10 10 100

APPLIED ORGANIC CHEMISTRY

L T P 3 - 2 RATIONALE The role of organic chemistry in chemical engineering is expanding greatly. Various chemical industries are playing important role in the field of engineering with increasing number of products related to rubber, plastics and various organic chemicals. The organic chemistry course for diploma students in engineering and technology is considered to be the important subject for developing their career. The subject should be be taught through demonstration and with active involvement of students. DETAILED CONTENTS 1. Introduction (4 hrs)

Arreheneous ionization theory, electrolysis and its industrial application, catalyst and its industrial applications, pH value and its industrial applications 2. Covalency Reactions (6 hrs)

Covalency (Hybrid, orbitals pi and sigma bonds), electrophilic and neuleophilic substitution reaction, types of organic reactions, structural isomerism 3. Preparation, Properties and uses of various Compounds (20 hrs)

General methods of preparation, properties and use of : Saturated hydrocarbons (Methene, Ethane) Unsaturated hydrocarbons (Ethylene, Acetylene) Halogen compounds (Ethyle Chloride, Chloroform, Carbon Tetra Chloride) Hydroxy compounds (Nethyle Alchohal, Ethyle Alchohal, and Glycerol), Aldehydes and Ketones Formaldehyde, Acetaldehydes and Acetone) Arboxylic Acid (Formic Acid, Acetic Acid, Oxalic Acid) Estrification (Ethyle Acetate) 4. Orientation Orientation and rules of substitution in the aromatic series 5. Polymerization Polymerization and condensation, its use in the plastic and rubber industries (4 hrs) (4 hrs)

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Condensation and addition polymerization products, thermo setting and thermo plastic types of resins, use of plastics in chemical plants 7. Rubber and Latex (6 hrs)

Introduction to rubber, natural rubber and synthetic rubber, difference between fibre rubber and plastics, natural synthetic and its compounding, storage of rubber and foam rubber, its advantages and uses, application of rubber in chemical plants INSTRUCTIONAL STRATEGY The entire course has been designed in such a way that the students can understand the other subjects clearly. This subject should be taught with more emphasis on interaction with the students.

SUGGESTED DISTRIBUTION OF MARKS Topic No. 1 2 3 4 5 6 7 Total Time Allotted (Hrs) 4 6 20 4 4 4 6 48 Marks Allotted (%) 20 10 20 10 10 10 20 100

FLUID FLOW
L 4 RATIONALE The knowledge of fluid flow is very essential because all chemical plants have fluid flow operations The examples are flow of stream and gases in pipes, flow of liquid in pipes and open channels etc. This subject aims at the basic concepts of fluid flow, measurement techniques involved for the same and equipments used for the transportation of fluids. With this background, students will be able to find out quantitatively material and power requirements for a process. DETAILED CONTENTS 1. Various types of flow steady and unsteady, uniform and non-uniform flow, streamline flow, laminar and turbulent flow (10 hrs) Types of fluid: compressible and incompressible fluid, Newtonian and nonNewtonian flow 2. Absolute pressure, gauge pressure, atmospheric pressure, Pascals law, hydrostatic law, various types of manometers, single tube manometers, U tube manometer, differential manometer, inverted manometer Continuity equation, Bernoullis theorem, flow through pipes and open channels: Hagen poiseullis equation, friction factor charts, fanning equation, friction losses in pipes, friction loss from sudden enlargement and contraction, effect of roughness in pipes, effect of fitting and valves Simple numerical problems related to the above topics 3. (26 hrs) T P 4

Flow measurement: flow through venturimeters, orifice meters, pitot tube, rotameters, weirs and notches (simple number problems) (12 hrs) Flow through Fluid Machinery (16 hrs)

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Classification of pumps, construction and working of reciprocating pump, centrifugal pump and rotary pump, priming and NPSH, cavitation power requirement, efficiency of centrifugal pump, specific speed, blowers and compressors. Pipe and Fittings: Different types of pipes, schedule Number ID and OD of pipe, different types of valves

8 LIST OF PRACTICALS 1. 2. 3. 4. 5. 6. 7. To determine the co-efficient of discharge of Orifice meter. To determine the co-efficient of discharge of venturi meter To determine the co-efficient of discharge of V-Notches. To determine the co-efficient of discharge of rectangular notches To determine coefficient of velocity (Cv). coefficient of discharge (Cd), coefficient of contraction (Cc) and verify the relation between them. To determine friction losses in pipes and fittings. To verify loss of head due to a) Sudden Enlargement. b) Sudden Contraction. To verify Bernoulli's Theorem. To perform Reynolds's experiments. To determine the efficiency of a centrifugal pump. Study the following.. a) Reciprocating Pump. (b) Pressure Gauge/Water Meter/Mechanical Flow Meter/Pitot Tube. To calibrate the pneumatic control valve (diaphragm Type) Calibration of Pressure Gauge by dead weight tester. To study, sketch & calibrate the given manometer for level measurement

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INSTRUCTIONAL STRATEGY This syllabus is designed in such a way that the students get theoretical as well as practical knowledge about all the topics so that students should be first taught theoretical knowledge and then practical knowledge. The students may be asked to make files related to their experiments. RECOMMENDED BOOKS 1. Unit Operation of Chemical Engineering by McCabe and Smith; McGraw Hill Publication Chemical Engineering Vol. I and II by Coulson and Richardson; Pergamon Press Publication Introduction to Chemical Engineering by Badger and Banchero; McGraw Hill Publication Principles of Unit Operations by Foust John; Wiley Eastern Publication Unit Operations by Brown, John Wiley Publications

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9 SUGGESTED DISTRIBUTION OF MARKS Topic No. 1 2 3 4 Total Time Allotted (Hrs) 10 26 12 16 64 Marks Allotted (%) 15 40 15 30 100

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CHEMICAL ENGINEERING THERMODYNAMICS

L T P 4 - RATIONALE It is a core subject of chemical engineering and is essential for understanding basic concepts, thermodynamic properties of fluids and performance of thermal used in industry. DETAILED CONTENTS 1. Introduction (8 hrs)

Scope of Thermodynamics, Dimensions and units, open and closed system, Thermodynamic properties Temperature, Volume, Pressure, Specific heat at constant volume, Isothermal and Adiabatic process, irreversible & reversible process, Intensive & Extensive properties. Thermodynamic system, properties and state of a substance, processes and cycle, equality of temp. the Zeroth law of thermodynamics; the pure substance; phases of a pure substance; Independent properties of a pure substance; equation of state for vapor phase. 2. First Law (10 hrs)

Various froms of energy; Heat work, Internal energy, Enthalpy comparison of heat and work, calculation of U, KE, PE, Q and W, first law of thermodynamics for a closed system undergoing a cycle; for a change in state of a closed system; Joule Thomson coefficient J; Throttling process. Calculation of U, H, Q and W for Ideal gas under going reversible isometric, Isothermal, Isobar and adiabatic processes. 3. Second Law (10 hrs)

Definition of Heat Pump and Heat Engine, Kelvin, Planck and Classius statement, the reversible process, Factors that render process irreversible: the Carnot cycle, Two propositions regarding the efficiency of a Carnot cycle. Thermodynamic temperature scale and ideal gas temperature scale, thermal thermodynamic equation-Maxwell relation. 4. Entropy (12 hrs)

Inequality of classius, entropy- a property of a system, Entropy change in reversible process; Entropy change for an open system; principle of increase of entropy; efficiency, irreversibility and availability; simple numerical problem for calculation of entropy change; thermodynamic relations.

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Third Law of Thermodynamics, Statement Refrigeration and Liquifaction

(2 hrs) (12 hrs)

The Cornot refrigeration cycle, the air refrigeration cycle, vapor compression cycle, Absorption refrigeration-flow diagram and their descriptions; coefficient of performance (C.O.P).liquifaction process. Latest refrigerant and their qualities and application. 7. Phase Equilibria (10 hrs)

Roults law, Gibbs phase rule, vapour liquid equilibrium, dew point and bubble point calculations for binary system Partial molar properties, definition of partial molar properties, Gibbs Deuhem equation concept of fugacity and fugacity coefficient, Lewis Randall gull, activity and activity coefficient INSTRUCTIONAL STRATEGY Lot of stress should be given to numerical aspect/problem solving to give indepth knowledge of the subject. This will make the subject interesting and improve students involvement in the subject. Refrigeration and liquification cycles can be taught in a better way by field visits to industries having such units RECOMMENDED BOOKS 1. 2. 3. 4. Thermal Engineering by Balleny, Prentice Hall Publications Chemical Engineering Thermodynamics by YUC Rao Engineering Thermodynamics by PK Nag Introduction to Chemical Engineering Thermodynamics by JL Smith and Vanners, McGraw Hill Publication SUGGESTED DISTRIBUTION OF MARKS Topic No. 1 2 3 4 5 6 7 Total Time Allotted (Hrs) 8 10 10 12 2 12 10 64 Marks Allotted (%) 15 20 15 15 10 10 15 100

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MECHANICAL OPERATIONS
L T P 4 - 4 RATIONALE This subject gives the knowledge of working of individual mechanical operations and their significance in chemical industries. With this information, students, learn about the control of operation of equipments and regulate production. DETAILED CONTENTS 1. Introduction Concept and role of unit operation in industries 2. Characterization of Solid Particles (6 hrs) (4 hrs)

Characterization of solid particles, screening equipment, standard screens, screen analysis, grizzlies, trommels 3. Size Reduction (14 hrs)

Energy and power requirements in crushing efficiency, mechanical efficiency, expression for power required by machine, theory of crushing, Rittingers law, crushing and grinding machinery; their classification, general description of jaw crusher, gyratory crusher, roll crusher, hammer mills, ball mills, open circuit and closed circuit system 4. Handling of Solids (12 hrs)

Mechanical and pneumatic conveying equipments, their classification, general construction and industrial application 5, Mechanical Separations 6. (20 hrs)

Types of filtration equipment, their application and operation Sand filters, filter press, leaf filters, rotary filters, filter aids, centrifugal filtration Classifiers Thickeners Cyclones Centrifuges (8 hrs)

Mixing Equipments Mixing equipments used for liquid-liquid, liquid-solid and liquid-gas system

13 LIST OF PRACTICALS 1. 2. 3. 4. 5. 6. 7. 8. To study and draw a sketch of chemical engineering laboratory To find the sieve analysis of a given sample of solid particles by sieve shaker To determine the grind ability of solids by ball mill To determine the effectiveness of disintegrator To find the rate of filtration with the help of filter press To determine the rate of settling of slurries of various conentration . Draw a height vs. time curve To determine the efficiency of jaw crusher To perform an experiement on rotary vaccum filter and find rate of filtration

INSTRUCTIONAL STRATEGY Mechanical operation has significant importance in the area of chemical engineering. Adequate competency needs to be developed by giving sufficient practical knowledge in mechanical operation (characterization of solid particles, size reduction, energy requirement and mechanical separations) A field visit may be conducted to expose the working of various conveyors and filtration equipment in industries. RECOMMENDED BOOKS

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Unit Operations of Chemical Engineering by McCabe and Smith, McGraw Hill Publications Chemical Engineering, Vol. I & II by Coulson and Richardson, Pergamon Press Publications Introduction to Chemical Engineering by Badger and Banchero, Tata McGraw Hill Publication Principles of Unit Operations by Allen Fourst, John Wiley Publication Unit Operations by Brown, C.G., John Wiley Publication

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SUGGESTED DISTRIBUTION OF MARKS Topic No. 1 2 3 4 5 6 Total Time Allotted (Hrs) 4 6 14 12 20 8 64 Marks Allotted (%) 5 20 20 20 25 10 100

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CHEMICAL TECHNOLOGY - I
L T P 4 - RATIONALE A comprehensive study of the following chemical industries involving manufacturing process availability of raw materials, production trend, preparation of flow sheet, engineering problems including materials of construction and uses. DETAILED CONTENTS 1. Industrial Gases 1.1 1.2 1.3 2. Manufacture of nitrogen Manufacture of producer gas Manufacture of carbon dioxide (18 hrs) (4 hrs)

Fertilizer Industries 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 Ammonia Nitric acid Ammonium sulphate Urea Ammonium nitrate Phosphorus Phosphoric acid Calcium phosphates super phosphate, nitrophosphate, MPK fertilizer

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Chlor-Alkali Industries 3.1 3.2 3.3 3.4

(4 hrs)

Common salt Manufacturing process of HCl Manufacture of caustic soda by diaphragm cell as well as by mercury cell Manufacture of soda ash by solvent process (10 hrs)

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Sulphur Industries 4.1 4.2 Sulphur Manufacture of sulphuric acid by contact and lead process method

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Cement Industries 5.1 5.2

(10 hrs)

Definition of Portland cement, cement industries in India Raw material for Portland cement, composition of Portland cement, and manufacturing process of Portland cement by dry process (10 hrs)

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Glass Ceramic and Refractories

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6.1 6.2 6.3 6.4 7.

Definition of glass, general composition of glass, raw materials Types of glass Manufacturing of glass Definition of ceramic refractories and their properties (8 hrs)

Miscellaneous Inorganic Chemical Industries 8.1 8.2 8.3 8.4 8.5 8.6 8.7 Sodium hydrosulphate Potassium permangnate Sodium dichromate Zinc chloride Alum Calciumhypochloride (bleach liquor) Hydrogen peroxide

INSTRUCTIONAL STRATEGY As this subject involves study of lot of chemical industries, field vist is must to give details about the various unit operations and processes involved in chemical industries. Small and simple experiments/practicals will give idea about operational aspect of the chemical industries.

RECOMMENDED BOOKS 1. 2. Outlines of Chemical Technology by Dryden A Text Book of Chemical Technology Vol. II

SUGGESTED DISTRIBUTION OF MARKS Topic No. 1 2 3 4 5 6 7 Total Time Allotted (Hrs) 4 18 4 10 10 10 08 64 Marks Allotted (%) 10 20 10 20 20 10 10 100