FORMAT 5 Chemical Analysis Parameters

S.No 1.

2.

3.

4.

5. 6. 7. 8.

Parameters Condensate Water (C.E.P outlet) (A) pH (B) SiO2 (ppm) (C) Conductivity (s/cm) Feed Water (A) pH (B) SiO2 (ppm) (C)Conductivity (s/cm) Boiler Water (A) pH (B) SiO2 (ppm) (C)Conductivity (s/cm) Super Heated Steam (A) pH (B) SiO2 (ppm) (C)Conductivity (s/cm) Unburnt Carbon (%) (A) Bottom Ash Coal dust Fineness (Mill Finess) Design Heat Rate (kcal/kWh) G.C.V. of coal for Design (kcal/kg)

Normal Range 8.5-8.5 .02 ppm 5.0 (s / cm) 8.8-9.2 .02 ppm 5.0 (s/cm) 9.4-9.7 .40 ppm 100.0 (s / cm) 8.5-8.8 .02 ppm 5.0 (s / cm) 2.0 % (max) 70% at 200 sieve 2678 4727 (low heat value)

FORMAT 8 TURBINE SIDE PARAMETERS S.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Parameters Condenser Vacuum Deaerator pressure (kg/cm2) Deaerator Temperature (C) Deaerator Level (mm) Hotwell Level (mm) Axial Shift (mm) Eccentricity ( HP / MP / LP Max) Vibrations TG Brgs (Microns) H.P.C. Overall Expansion (mm) H.P.C. Diff. Exp.(mm) I.P.C. Diff.Exp.(mm) I.P.C. Overall Expansion (mm) L.P.C. Diff.Exp.(mm) MOT Level (mm) L.P.T.Exhaust hood temp (C) PRDS Pressure (kg/Cm2) PRDS temp (C) Gland steam temp (C) Gland steam pressure (kg/cm2) Turbine oil temp (C) Seal oil temp (C) Turbine bearing temp (C) Circulating water Flow (m3/sec) Normal Range -0.89 kg/cm2 6 158 2000 1600 +0.65 50 / 38 / 70 Microns 50 Max 25mm -1.5 to 3.5m.m -1.5 to 3.5m.m 15 mm -2.0 to 4.0m.m +10 40 Max 11 400 120 300 mm WC 40 40 85 Max 15000 (for each unit)

GENERATOR SIDE PARAMETERS

FORMAT 9

No 1. 2. 3. 4. 5. 6. 7.

Parameters Generator Capacity (MW) Rated Current (A) H2 Pressure (kg/cm2) Generator Rating (Apparent Output kVA) Terminal Voltage Generator Type Generator Coolent Seal Oil Pressure(kg/cm2) Stator Water Flow (m3/ hr) Stator Water Conductivity(<.mho/cm)

9. 10. 11.

Normal Range 110 MW 7220 A 2 (kg/cm2) 137500 11000 V + 5% TGP 234260 / 2H Cooling medium Water / Cooled media H2 2.5 250 1.0 mho/cm

BOILER SIDE PARAMETERS FORMAT 10

S.No 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

Parameters M.S.Pressure (kg/cm2) M.S.Temp (C) HRH.Pressure (kg/cm2) HRH.Temp (C) Total air flow (m3/hr) Total Steam flow (T/hr) .Furnace Pressure (WCL) Excess Oxygen (%) Total F.W.flow (T/hr) Make up water (%) F.G.A.P.H.inlet temp F.G.A.P.H.outlet temp

Rated Value 139 (kg/cm2) 540 C 33.8 (kg/cm2) 540 C 374000 m3/hr 375 -3 to -5 mm 3-4 390 1-2 472 145

S.No 1.

Auxialiary C.W.Pump (High Head)

C.W.Pump (Low Head) 2. B.F.P 3. C.E.P.

Rating of Critical Auxialiary (Turbine side) FORMAT 6 Parameters 110 MW Pump Type / Rating BH Ma77 , Two Stage Pump Capacity 27 Mtrs; 2335 Ltrs / Sec Motor Rating 6.6kV / 1000KW / 590RPM, Quantity/unit Two Pump Type / Rating BHM-70, One Stage Pump Capacity 14.4 Mtrs; 2335 Ltrs / Sec Motor Rating 6.6 kV / 450 kW / 590 RPM Quantity/unit Two Pump Rating (Dischg Head) 1960 MWC Capacity (Discharge) 445T/Hr Motor Rating 6.6 kV / 3500 kW / 3 / 50Hz Quantity/unit Two Pump Rating (Dischg Head) 215 M.W.C Pump Capacity (Discharge) 160T/Hr Motor Rating Quantity/unit Rating Capacity Make Rating Capacity Make Quantity/unit 415 V/ 3 / 50Hz Three 11/242 KV 125 MVA TELK 11/6.6 KV 16 MVA NEI One FORMAT 11

5.

G.T.

6.

U.A.T

DETAILS OF AUTO LOOPS OF 2X110 MW UNITS 1. 2. 3. 4. 5. 6. 7. 8. 9. Boiler Drum Level Control Main Steam Temp Control Deaerator Level Control Hotwell Level Control Furnace Draft Control Wind Box Furnace Diff Press Control Drip Level in HP Heaters Control 11 Ata Press Control Gland Steam Temp Control

PROTECTION SCHEME OF 2X110 MW UNITS OPERATION OF FOLLOWING WILL CAUSE TRIPPING OF A. MFR (BOILER): 1. Pressing Push button on Desk No. 4. 2. Both FD Fan Tripping. 3. 6.6 KV Incomer and Tie CB Trip i.e. Failure of 6.6 KV Supply. 4. Furnace Pressure Very High +50 mmWC. 5. Furnace Draft Very High -70 mmWC. 6. Generator Lockout Relay 86 G operates. 7. Turbine Lockout Relay 86 T operates. 8. Both ID Fan through AS-AN Relay. 9. Drum level very low (-230 mm) with 25 sec time delay. 10. Both Feed pump tripped with a time delay of 8 sec. B. TURBINE: 1. Primary Governing Oil Pressure very high 3.05 Kg/Cm2 2. Lubricating Oil Pressure Very low 0.9 Kg/Cm2. 3. LP heater-1 level very high (775 mm from Bottom Flange). 4. LP heater-2 level very high (775 mm from Bottom Flange).

FORMAT 12

5. Very low vacuum -0.5 kg/cm2, Protection (Inter lock) switch should be in ON position. 6. Very low regulating oil pressure (7 Kg/Cm2). 7. Axial shift (Mechanical) +/- 0.85 mm through pressure switch. 8. Axial shift (Electrical) +/- 0.65 mm through protection box. 9. MFR operation with very low steam temp (4800c) at Turbine inlet and Boiler outlet. 11. Operation of Unit lock out Relay 86 U. 12. Low of excitation without under voltage with a time delay. 13. Operation of hand lever on Turbine front panel. 14. Under frequency stage II / III operation. 15. Generator Neutral grounding Isolator open trip.

16. Drum level very high (+230 mm) with timer. C. GENERATOR: 1. Generator Transformer over Current Relay 51 GT operates. 2. Generator Transformer Earth Fault Relay 51 N operates. 3. 220 KV Bus differential Relay 87 T operates. 4. Unit lock out Relay 86 U operates. 5. Generator Transformer winding temp high Trip contact closes. 6. Generator negative sequence Relay 46 operates. 7. MFR Protection and 86 T is in reset condition. D. UNIT: 1. Loss of excitation. 2. Generator back up impedance Relay operates. 3. Generator Differential Relay CAG operates. 4. Generator Over Flux Relay operates. 5. Interlocked over current with bus bar protection operates. 6. Generator Transformer restricted Earth Fault operates. 7. Overall Differential operates. 8. Stator Earth Fault operates. 9. UAT Differential operates. 10. Buchholz Generator Transformer operates. 11. Buchholz UAT operates. 12. Back up over current UAT operates. 13. Rotor second Earth Fault Relay operates. 14. Generator Transformer tap trouble Relay operates. 15. Generator Low Forward Power Relay with time delay of 2 sec on operation of 86 T. 16. Pole Slip Protection operates.

S.No 1.

2.

3.

4.

5.

Rating of Critical Auxialiary (Boiler side) FORMAT 7 Auxialiary Parameters 2 x 110 MW Units ID FAN Fan Capacity 44.6 X 10 m/ hr Rating (Discharge Head) 430 mm WC Motor Rating 6.6 kV / 1000 kW / 50 Hz / 3 Phase Full Load Current 104 Amp No Load Current 35 Amp Nos / Unit Two FD Fan Fan Capacity 22.35 X 104 m/ hr Rating (Discharge Head) 410 mm of WC Motor Rating 6.6 kV / 50 Hz / 3 Phase / 500 kW / p.f. 0.87 (Lag) Full Load Current 52 Amp No Load Current 16 Amp Nos / Unit Two P.A.Fan Fan Capacity 31.8 x 3600 m/ hr Rating (Discharge Head) 540 mm of WC Motor Rating 6.6kV / 320 kW / 50 Hz / 3 Phase Full Load Current 33 Amp No Load Current 10 Amp Nos/unit Two Mills Motor Rating 6.6 kV / 3 phase / 50 Hz / 630 kW Capacity 28 t/hr for Design Coal Full Load Current 65 Amp No Load Current 19.5 Amp RPM 990 rpm Ash Water Motor Rating 250 kW /6.6kV / 50Hz / 3 phase Pump Full Load Current(A) 26Amp No Load Current 7.8Amp RPM 1486 rpm

DESIGN PARAMETERS &CONDITIONS OF OPERATION 1. Steam and Water Load (% of MCR) Evaporation SH Outlet Pressure SH Outlet Temp RH Steam Flow RH Steam inlet Pr. RH Inlet Temp RH Steam Outlet Pr. RH Outlet Temp Feed Water Temp 2 Air Ambient temp 3. Fuel Coal Coal Analysis Proximate Analysis Total Moisture Volatiles Fixed Carbon Ash Hard groove Grind ability Ash fusion temperature in mildly reducing atmosphere (Initial deformation) Low heating value
0 0

% t/hr kg/cm2
0

100 375 139 540 324 36.4 360

2

60 220 133 540 174 20 330 18.06 540 214

t/hr kg/cm2
0

C C C C

kg/cm
0 0

33.8 540 240 30

% % % %

7.5 27 33.5 32.0 50

C kcal/kg

1230 4727

4. Feed Water Characteristics Required Hardness expressed as CaCO3 max. ppm. 0.1

Oxygen content Silica Co2 content Iron content Copper content pH oil ANTICIPATED PERFORMANCE

max. ppm. 0.01 max. ppm. 0.02 max. ppm. 0.1 max. ppm. 0.1 max. ppm. 0.1 7 to 9.5 Not allowed

Coal Firing 100% MCR 60%MCR 1. Boiler Load Evaporation t/hr No. of burners used Furnace liberation rate upto Platens K.cal/m3 hr of furnace K.cal/m2 hr . . . . 2. Design pressure Of drum Kg /cm2 Of Reheater Kg/cm2 3. Steam Pressure Drum Kg/cm2 Superheater outlet Kg/cm2 Pressure drop in RH coils Kg/cm2 4. Steam Temperature At drum At pri. SH Inlet At pri. SH Outlet
0 0

375 16 187000 36900

220 8 11300 22400

Net furnace heat release per sq.m. projected area

161 42

150 139 2,6

139 133 1,94

C C C

340 345 431

333 340 419

At platen SH Inlet At platen SH Outlet At final SH Inlet At final SH Outlet At RH Inlet At RH Outlet 5. Feed Water Temperature Economizer Inlet Economizer Outlet 6. Fuel &Air Total Qty of fuel fired Net theoretical quantity of dry air required per kg. of fuel burnt 7. Percentage of Excess Air At end of combustion chamber At Eco. Inlet At Eco. Outlet At AH-1 Outlet At ID Fan Inlet 8. Percentage of CO2 in flue gas At furnace Exit After final reheater After Triflux After Economizer After Air Heater -I 9. Flue Gas Temperature End of furnace After platen SH After Final SH After Final RH

0 0 0 0 0 0

C C C C C C C C

405 513 461 540 360 540 240 273 62320 4727 5.204 23 28 30 34 40 14.85 14.72 14.60 14.09 13.57 1233 987 892 758

399 512 461 540 330 540 214 244 38300 4727

0 0

kg/hr

Lower Heating value of fuel as fired k.cal/kg Nm3/kg % % % % % % % % % %

0 0 0 0

28 33 34 38 44 14.24 14.12 14.01 13.37 13.13 1092 851 763 660

C C C C

10

Before Primary SH After primary SH After Triflux After Top Air Heater After Economizer After middle air heater At boiler outlet

0 0 0 0 0 0 0

C C C C C C C

687 492 472 392 298 222 145

620 435 420 343 268 197 125

11