Sivacon 8PT-Busbar Rear-Technical Catalogue

General
8PT19858
1 2
Frame and Enclosure

8PT19860
Horizontal Main Busbars

8PT19862
Contents
Circuit-Breaker Design
Supply, Feeder, Coupling Cubicles 8PT19864
In-line Type Fixedmounted Design 3NJ4

Outgoing Feeder Cubicle 8PT19866
In-line Type Plug-In Design 3NJ6

Reactive Power Compensation

Power Factor Correction Cubicle 8PT19870
Fixed-Mounted Design
Processing Quotations and Orders

8PT19874
10
Editing Hints
8PT19876
11
8PT19856
8PT19858
General
Contents General
Page
SIVACON for all Applications in Low-Voltage Network Type-tested main distribution board SIVACON 8PT with busbars rear Definitions Standards/Specifications Technical Data Ambient conditions/Degrees of Protection Installation, Operating and Maintenance Aisles, Transport Floor Cutouts/Baseframe Rated Currents and Initial Short-Circuit AC Currents of Three-Phase Distribution Transformers Short-Circuit Current Carrying Capacity of the Distribution Bars and Functional Units Rated Short-Circuit Breaking Capacity of the Circuit-Breaker ACB, MCCB Power Dissipation Values Cubicle Designations and Abbreviations
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Siemens SIVACON 8PT 05/2005
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General
SIVACON for all Applications in Low-Voltage Network
8PT19858
Main Distribution Board In up to 3200 A Icw up to 85 kA Ipk up to 187 kA
Subdistribution Board In up to 1250 A Icw up to 50 kA Ipk up to 110 kA
Loads
Values refer to main busbar system
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8PT19858
Type-tested Main Distribution Board SIVACON 8PT with Busbars rear
General
The SIVACON low-voltage switchboard is the standard solution for building and industrial technology. SIVACON is tailored to the needs of the world market, i.e. it takes into account the call for standard solutions from a single source on the one hand and on the other for local production and the resulting advantages in terms of financing and procurement close to the plant. As a power distribution board, SIVACON is available throughout the world and can be used for all applications up to 3200 A. Modular Technology Every SIVACON is made exclusively from standardized and type-coded modules. All modules embrace a high quality conforming to Siemens design specifications. The multiple possibilities to combine the components fulfill every requirement. The exclusive use of high-quality Siemens switchgear ensures a long service endurance and reliable operation. Safety and proven quality for every system by type-testing Siemens switchgear for reliable operation Worldwide presence with local production
SIVACON offers advantages that set new standards: Type-tested standard modules (TTA) Variable busbar position at rear of the cubicle Busbar system 3 and 4 pole up to 3200 A Short-circuit strength Ipk up to 187 kA Multifarious combination possibilities Single front and back-to back installation Cable entry from above or below
Typical applications
Chemicals and mineral oil industry: Main distribution boards
Power industry: power station and auxiliaries systems
Public/private contractors: building systems
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General
Definitions
The definitions explained below are used in this catalog in conformity with VDE 0660, Part 500 and IEC 60439-1. Low-voltage switchgear assembly A combination of one or several low-voltage switching devices with affiliated equipment for controlling, measuring, signaling and the protective and control facilities etc., assembled completely under the manufacturer's responsibility, with all internal electrical and mechanical connections and construction components. Type-tested low-voltage switchgear assembly (TTA) Low-voltage switchgear assembly that conforms, without any substantial deviations, with the original type or system of the switchgear assembly that has been type-tested in accordance with the standard. Function unit Part of a low-voltage switchgear assembly with all electrical and mechanical components that contribute towards fulfillment of the same function. Removable part Part which, as a whole, may be removed from the switchgear assembly and replaced, even if the circuit to which it is connected is live. Withdrawable unit A withdrawable part which can be placed in a position in which an isolating gap is open, while it remains mechanically connected to the switchgear assembly. Note: this isolating gap may be located on its own in the main circuits or in the main and auxiliary circuits. Fixed part Module consisting of equipment that is assembled and wired on one common loadbearing construction for fixed mounting. Connected position Position of a removable part or withdrawable unit in which it is fully connected for the intended function. Test position Position of a withdrawable unit in which the relevant main circuits on the incoming feeder end are open, but the requirements for an isolating gap do not need to be met, and in which the auxiliary circuits are connected in such a way that the functions of the withdrawable unit can be checked, but it remains mechanically connected to the switchgear assembly. Note: Opening may also be established by actuation of a suitable facility without any mechanical movement of the withdrawable unit. Disconnected position Position of the withdrawable unit in which isolating gaps in the main and auxiliary circuits are open while it remains mechanically connected to the switchgear assembly. Remark: The isolating gap may also be established by actuation of a suitable facility without mechanical movement of the withdrawable unit. Removed position Position of a withdrawable part or unit when it is located outside of the switchgear assembly and is separated from it mechanically and electrically. Frame A part of a switchgear assembly intended to support various components of a switchgear assembly or of a housing. Housing Part which protects the equipment against specific external influences and which provides protection from any direction against direct contact with a degree of protection of at least IP 2X.
8PT19858
Cubicle Unit of a switchgear assembly between two successive vertical limiting levels. Sub-section Unit of a switchgear assembly between two successive horizontal limiting levels within one cubicle. Compartment Cubicle or sub-section which is enclosed except for the openings that are necessary for connection, control or ventilation. Transport unit Part of a switchgear assembly or a complete switchgear assembly suitable for shipping without being dismantled. Rated diversity factor The rated diversity factor of a switchgear assembly or of a part thereof (e.g. a cubicle or a sub-section) embracing several main circuits is the ratio of the largest sum of all currents to be expected at any given time in the relevant main circuits to the sum of the rated currents of all main circuits of the switchgear assembly or of the considered portion of the switchgear assembly. If the manufacturer specifies a rated diversity factor, this value must be applied during the course of heat development testing. Number of main circuits 2 and 3 4 and 5 6 up to and including 9 10 and more Rated diversity factor 0.9 0.8 0.7 0.6
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8PT19858
Definitions
General
The most common definitions and abbreviations used for low-voltage switchgear assemblies, and their explanations, are listed below: Definition Rated short-time withstand current (Icw) Explanation RMS value of the AC component of the short-time current that can be conducted for 1 second without damage. If time values are less than 1 second, the current and time period must be specified; e.g. 50 kA, 0.3 s Note: For time values up to 3 s I x t = constant Calculation example for 3 s value (Icw 50 kA): 3s value = Rated peak withstand current (Ipk) Rated current (In) Terms previously used Initial short-circuit AC current (Ik) or rated short-time current (Ithr)
I xt (1s ) = t (3s )
(50 kA) x1s 28.9 KA 3s
Value of peak current under short circuit conditions Rated impulse current (Is) or short-circuit (Ipk = Icw n) impulse current (ip) The rated current of a circuit on an assembly, stated by the manufacturer, taking into consideration the ratings of the components within the assembly, their position and application. This current must be carried without the temperature rise of its several parts exceeding the limits of IEC 60439-1 clause 7.3 when verified according clause 8.2.1 Test sequence III O t CO (Breaking-Pause-On/Breaking) No temperature rise test required after test sequence Nominal current (Ith, IN) or nominal operating current (Ithe)
Rated ultimate short-circuit breaking capacity (Icu) (for circuit-breakers) Rated service short-circuit breaking capacity (Ics) (for circuit-breakers)
Nominal short-circuit breaking capacity (Icn) Test sequence P1
Test sequence II O t CO t - CO Nominal short-circuit breaking capacity After the test sequence the specimen must undergo (Icn) a temperature rise test without exceeding the Test sequence P2 temperature rise limits specified in IEC 60947-2
Coordination type 1 Under short circuit conditions the starter shall cause "Class a" type of protection (performance under short circuit conditions no danger to persons or installation and may not be (IEC 292-1 superseded by IEC 947-4) for motor starters) suitable for further service without repair and replacement of parts Coordination type 2 Under short circuit conditions the contactor or star- "Class c" type of protection (performance under short circuit conditions ter shall cause no danger to persons or installation (IEC 292-1 superseded by IEC 947-4) for motor starters) and shall be suitable for further use. The risk of contact welding is recognized, in which case the manufacturer shall indicate the measures to be taken as regards the maintenance of the equipment (easy separation of contactor contact pieces without damaging the contact base) Rated operational voltage (Ue) Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) This is the voltage value, which, together with the Nominal operational voltage (Ue) rated current, determines the application of a circuit This is the voltage value to which dielectric test Nominal insulation voltage (Ui) voltages and creepage distances are referred. This is the peak value of an impulse voltage which --a circuit can withstand without failure and to which the values of clearances refer. This is the peak value of an impulse voltage which --a circuit can withstand without failure and to which the values of clearances refer. Distance between two conductive parts along a Clearance in air thread that is stretched the shortest way between these parts Contact parting travel of a switching device which meets the values of clearance given for disconnectors Isolation gap
Rated impulse withstand voltage (Uimp)
Clearance
Isolation distance
Rated diversity factor Number of Diversity factormain circuits 2 and 3 0.9 4 and 5 0.8 6 up to and including 9 0.7 10 and more 0.6
Is the ratio of the maximum sum, at any one time, of Nominal load factor or simultaneity the assumed currents of all the main circuits factor involved (of an assembly or part thereof), to the sum of the rated currents of all the main circuits.
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General
Preferred values of the factor n RMS value of short-circuit current (kA) I5 5 < I 10 10 < I 20 20 < I 50 50 < I cos 0.7 0.7 0.3 0.25 0.2 n 1.5 1.7 2 2.1 2.2 The value of peak short circuit current (peak value of the first loop of the short circuit current including D.C. component) for determining the electrodynamic stresses shall be obtained by multiplying the r.m.s. value of the short circuit current by the factor n Allocation of the peak value and rms value of the short-circuit current: e.g.: Icw = 100 kA, factor n = 2.2 Ipk = 100 kA x 2.2 = 220 kA The IEC standard values represent the majority of applications.
8PT19858
Preferred values of the factor n
Technical Data
________________________________________________________________________________________________________________ Standards and specifications Type-tested switchgear and control IEC 60439-1(1999), DIN EN 60439-1 gear assembly (TTA) (VDE 0660 Part 500) Testing of response to internal faults IEC 61641, VDE 0660 Part 500, Supplement 2 (arcing faults) (440 V, 50 kA, 300 ms) ________________________________________________________________________________________________________________ 8 kV Rated impulse withstand voltage (Uimp) Overvoltage category III Pollution degree 3 ________________________________________________________________________________________________________________ Creepag distances and clearance Rated insulation voltage (Ui) 1000 V
Rated operational up to 690 V voltage (Ue) ________________________________________________________________________________________________________________ Rated current up to 3200 A Rated peak withstand up to 187 kA current (Ipk) Rated short-time up to 85 kA, 1 s withstand current (Icw) _______________________________________________________________________________ Vertical busbars for Rated current up to 3200 A circuit-breaker design Rated peak withstand up to 187 kA current (Ipk) Rated short-time up to 85 kA, 1 s withstand current (Icw) _______________________________________________________________________________ Vertical busbars for Rated current up to 1150 A fixed-mounted design Rated peak withstand up to 110 kA current (Ipk) Rated short-time up to 50 kA*, 1 s withstand current (Icw) _______________________________________________________________________________ Vertical busbars for In-line Rated current up to 2100 A plug-in design 3NJ6 Rated peak withstand up to 110 kA current (Ipk) Rated short-time up to 50 kA*, 1 s withstand current (Icw) ________________________________________________________________________________________________________________ Switchgear rated currents Circuit-breakers up to 3200 A Outgoing feeders up to 630 A ________________________________________________________________________________________________________________ Surface treatment Frame parts, base galvanised Enclosure galvanised Doors, side panels, base covers powder-coated _______________________________________________________________________________________________________________ Degree of protection acc. to IEC 60529, EN 60529 IP 30 to IP 54 _______________________________________________________________________________________________________________ Dimensions Height: 2000, 2200 mm (with base) Width: 400, 600, 800, 850, 1000, 1200 mm Depth: 600 mm _______________________________________________________________________________________________________________ * Rated conditional short-circuit current ICC up to 100 kA 1/6 Siemens SIVACON 8PT 05/2005 Rated currents (In) busbars (3 pole and 4 pole) Main horizontal busbars
8PT19858
Ambient Conditions/Degree of Protection
Environmental conditions for switchboards The external climate and the external ambient conditions (natural foreign bodies, chemically active pollutants, small animals) may exert differing degrees of influence on the switchgear. Influences depend on what kind of air-conditioning system is installed in the switchgear room. The need for additional measures implemented on the switchgear therefore depends on the resulting interior climates, which are subdivided into three environmental classes: Environmental class IR 1 (interior 1): Interior of buildings with good thermal insulation or a high thermal capacity, heated or cooled; normally only the temperature is monitored, e.g. normal living rooms, offices, shops, transmission and switching exchanges, storage rooms for sensitive products. Environmental class IR 2 (interior 2):
General
Interior of buildings with low thermal insulation or low thermal capacity, heated or cooled, without temperature monitoring. Heating or cooling may fail for several days on end, e.g. unmanned relay, amplifier and transformer stations, stables, automotive workshops, large manufacturing rooms, hangars.
Environmental class IR 3 (interior 3): Interior of buildings without special thermal insulation and low thermal capacity, neither heated nor cooled, in humid heat regions too, e.g. work rooms, telephony rows, building entrances, barns, storerooms, unheated storerooms, sheds, garages and network stations.
Environmental conditions in the switchgear room Room climate in accordance with IEC 60721-3-3 acting directly on the switchgear Environmental class IR1 Ambient temperature Relative humidity +5 to +40 C 5 % to 85 % 24 h average max. 35 C -25 to +55 C 10 % to 98 % 24 h average max. 50 C -25 to +55 C 10 % to 98 % 24 h average max. 50 C None Condensation Natural foreign matter, chemical pollutants, small animals None
Measures on the switchgear Heating Degree of protection to operation area IP30/40 Contact Treatment Degree of protection to cable Screwed Moving basement Points contacts ----
--
Environmental class IR2
Environmental class IR3
OccasionalNone ly, approx. 1 x per month Flying sand, dust for 2 hours Small animals Frequently, none approx. 1 x per day Blown sand, dust for 2 hours Dripping water to IEC 60529 Blown sand, dust and dripping or splashing water to IEC 60529 Small animals
----
IP30/40 IP54 IP40 IP30/40 IP54
--IP40 ---
-------
-------
IP31/IP41 -IP54 --
--
--
IP40 IP40 ---
Regions with chemical emission
Continuously permissible concentration Sulphur dioxide (SO2) Hydrogen sulphide (H2S) Hydrogen chloride (HCl) Ammonia (NH3) Nitrogen oxides (NO2) Chloride covering C1 (salt mist)
Measures for higher concentrations
2 ppm 1 ppm 3 ppm
Pollutant-reducing measures are necessary in the event of higher concentrations, e.g. Air intake for the operating room from a location with a low burden Put the operating room under a slight excess pressure to atmospheric pressure to prevent inward diffusion of pollutants Oversize switchgear or components such as busbars and distribution bars (Reduction of temperature rise)
15 2 2 mg/dm
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General
Installation
Cubicle depth 600 mm: placed against wall or free standing Minimum aisle width: The following minimum clearances between the switchgear and obstacles must be observed: Lift truck dimensions: Height Width Depth
8PT19858
2000 mm 680 mm 920 mm
approx. 1500 mm
Reduced aisle widths in the area of open doors
100 mm
75 mm
100 mm
minimum aisle width 700 or 600 mm escape direction free minimum aisle 500 mm 1)
Switchboard
2)
Dimensions refer to the frame dimensions. A clearance of at least 300 mm from obstacles must be observed above the cubicles. Installation altitudes in excess of 2000 m above MSL (mean sea level). Reduction factors for cubicle installation altitudes in excess of 2000 m above MSL Altitude of installation site Load reduction factor up to 2200 m 0,88 2400 m 0,87 2500 m 0,86 2700 m 0,85 2900 m 0,84 up to 3000 m 3300 m 3500 m 4000 m 4500 m 5000 m 0,83 0,82 0,81 0,78 0,76 0,74 1) In the case of switchgear fronts opposite one another, restriction by open doors (i.e. by doors that do not close in the escape direction) is reckoned with on only one side 2) Pay attention to door widths, i.e. a door must open by at least 90 Door opening angle: with single-cubicle arrangement with multi-cubicle arrangement Door width 400 mm 600 mm 800 mm 850 mm
= 180 = 140
up to
Aisle width reduction with multicubicle arrangement 260 mm 390 mm 520 mm 550 mm
up to
In the case of SIVACON, reduction in aisle width is not necessary if the doors can always be fitted so as to ensure that they close in the escape direction. Maximum door width for each design Circuit-breaker design Fixed mounted design Reactive power compensation In-line plug-in design 3NJ6
Operating and Maintenance Aisles

(acc. to DIN VDE 0100 part 729)
800 mm 850 mm 800 mm 600 mm
Transport
2000 1)
600 700 700 700
600 700
A transport unit can consist optionally of one ore more cubicles. The single or joint cubicles are bolted on transportation supports. Sufficient stability has to be ensured while transporting the switchboard. The stability can be ensured e.g. by transportation supports with following dimensions: Recommendation: Transport floor length: transport unit length + 200 mm (min. 1400 mm) 190 mm 1050 mm
1) Minimum passage height under coverings or envelopments Important: When a lift truck is used to insert circuit-breakers, the minimum aisle widths must be coordinated to the lift truck. Manufacturer: e.g. Kaiser + Kraft
Transport floor height: Transport floor depth:
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8PT19858
Floor cutouts
Cubicle depth 600 mm Installation on intermediate floor:
General
1
75 50
75 50 14,5 M12
M 10
2 3 4
+
510 45 40 520
+
450 600
+
B - 100 B
75
Space for cables and busbar bushings In the fixing plane
1 2 3 4 5
switchboard box girder fitted floor plate support, adjustable concrete floor
Foundation frame fixed on concrete:
38 mm 5 2 6 7
Foundation frame
Tolerances for fixing plane:
3 2
1 mm / m
1 mm / m
Attention: when using partitions for the cubicle-to-cubicle separation, the sheet thickness of the partitions of each 1mm have to be considered.
1 2 3 4 5 6 7
concrete floor washer DIN 434 bold screed foundation frame, e. g. U-profile DIN 1026 shims for levelling heavy duty dowel
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General
8PT19858
Rated Currents and Initial Short-Circuit AC Currents of Three-Phase Distribution Transformers with 50 to 3150 kVA
Rated voltage UrT 400/230V, 50 Hz 4 %1) 6 % 2) 525 V, 50 Hz 4 %1) 6 % 2) 690/400 V, 50 Hz 4 %1) 6 % 2)
Rated value of the short-circuit voltage ukr Rated power Rated current Ir kVA A 50 72 100 144 160 230 200 288 250 360 315 455 400 578 500 722 630 910 800 1154 1000 1444 1250 1805 1600 2310 2000 2887 2500 3608 3150 4550
1) 2) 3)
Initial short-circuit AC Rated Initial short-circuit AC Rated Initial short-circuit AC current Ik3) current Ir current Ik3) current Ir current Ik3) A A A A A A A A 1933 1306 55 1473 995 42 1116 754 3871 2612 110 2950 1990 84 2235 1508 6209 4192 176 4731 3194 133 3585 2420 7749 5239 220 5904 3992 167 4474 3025 9716 6552 275 7402 4992 209 5609 3783 12247 8259 346 9331 6292 262 7071 4768 15506 10492 440 11814 7994 335 8953 6058 19438 12020 550 14810 9158 418 11223 6939 24503 16193 693 18669 12338 525 14147 9349 20992 880 15994 670 12120 26224 1100 19980 836 15140 32791 1375 24984 1046 18932 39818 1760 30338 1330 22989 52511 2200 40008 1674 30317 65547 2749 49941 2090 37844 82656 3470 62976 2640 47722
ukr = 4 %, standardized to DIN 42503 for SrT = 50 ... 630 kVA ukr = 6 %, standardized to DIN 42511 for SrT = 100 ... 1600 kVA Ik Uninfluenced initial transformer short-circuit AC current when connecting to a network with an unlimited short-circuit power considering the voltage and rating factor of the transformer impedance according to DIN EN 60909 / DIN VDE 0102 (July 2002)
Short-Circuit Current Carrying Capacity of the Distribution Bars and Functional Units
The following statements apply to the short-circuit current carrying capacity of the distribution bars and functional units: A reduction in the short-circuit strength of the feeders in comparison with the main busbars is permissible in conformity with VDE 0660 T500/4.94 (IEC 60439-1: 1992 + corrigendum 1993), section 7.5.5.1.2:
7.5.5 7.5.5.1 7.5.5.1.2 Circuits within switchgear assemblies Main circuits Within one cubicle, the conductors (including the distribution bars) between the main busbars and the incoming feeder end of functional units including the components of these units may be designed for the reduced short-circuit load that occurs on the output end of the short-circuit protection facility of this unit, provided these connections are arranged in such a way that no short-circuit between phase conductors and/or between phase conductors and the PE conductor is to be expected under usual operating conditions. Such connections should preferably be established by means of solid conductors. Flexible conductors may be used if they are insulated and if they are adequately reliably secured.
Note: The definition above results from the fact that, in most cases, the distribution bars, contact systems from withdrawable units and the other supply lines to function units that branch off the main busbar are designed for considerably lower currents than the main busbar. With the small cross-sections that are adequate for the low feeder currents from the point of view of heat development, there is no point in aiming for the same dynamic and thermal short-circuit strength as for the main busbar. Example: If a prospective short-circuit current of 100 kA is to be expected and it is intended to use a 3VF5 circuit-breaker, it must naturally possess a switching capacity of 100 kA, but only allows a current with a peak value of approximately 50 kA to pass through, which corresponds to an rms value of only around 35 kA. Then, only this reduced current puts a load on all conductors of the circuit for the very short breaking time of the circuit-breaker.
Rated Short-Circuit Breaking Capacity of the Circuit Breakers ACB, MCCB

Important note for the projecting! The projecting tool SIMARIS SIVACON provides access to Air Circuit-Breakers and Molded Case Circuit-Breakers with standard making and breaking capacity. The Order-No. has to be changed if there are higher requirements for the breaking capacity.
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8PT19858
Power Dissipation Values
General
The power dissipation values stated below consist of approximate data for one cubicle with the main circuit of functional units to determine the dissipated power to be extracted from the switchroom. If applicable, power dissipation values of additional auxiliary devices must be taken into account.
Circuit-breaker design with 3WL (withdrawable unit) 1 circuit-breaker/cubicle 3WL1106 630 A BG. I 3WL1108 800 A BG. I 3WL1110 1000 A BG. I 3WL1112 1250 A BG. I 3WL1116 1600 A BG. I 3WL1220 2000 A BG. II 3WL1225 2500 A BG. II 3WL1232 3200 A BG. II Circuit-breaker design with 3VL (fixed-mounted) 1 circuit-breaker/cubicle 3VL5763 630 A 3VL6780 800 A 3VL7712 1250 A 3VL8716 1600 A Fixed-mounted design: In-line plug-in design 3NJ6: approx. Pv [W] at % of rated current 100 80
270 180 440 280 690 440 740 470 830 530 1080 690 1700 1090 2650 1690 approx. Pv [W] at % of rated current 100 80 360 570 510 740
approx. Pv = 600 W approx. Pv = 1500 W
230 360 320 480
Cubicle Designations and Abbreviations

Cubicle type (German) Cubicle type (English) Feeder Circuit-Breaker for 1 circuit-breaker (fixed-mounted or withdrawable) Bus Coupling Longitudinal for circuit-breakers (fixed-mounted or withdrawable) Bus Couplers, Transverse for circuit-breakers (fixed-mounted or withdrawable) Outgoing Feeder Fixed-Mounted - in-line disconnectors 3NJ4 up to 630 A Plug-In - in-line disconnectors 3NJ6 Power Factor Correction Cubicles Fixed-Mounted Outgoing Feeder Fixed-Mounted Cubicles for Customised Solutions Abbreviation
Einspeise- und Abgangsfeld fr 1 Leistungsschalter (Festeinbau oder Einschubtechnik) Lngskupplung Fr Leistungsschalter (Festeinbau oder Einschubtechnik) Querkupplung fr Leistungsschalter (Festeinbau oder Einschubtechnik) Kabelabgangsfeld Festeinbau - Lasttrennleisten 3NJ4 bis 630 A Stecktechnik - Lasttrennleisten 3NJ6 Kompensationsfeld Festeinbau Kabelabgangsfeld Festeinbau Felder fr freie Projektierung
FCB1 BC L BC T
OFFD OFPD PFC OFF CCS
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8PT19860
Frame and Enclosure
Contents
Page
Frame Enclosure Degrees of Protection Material Surface Treatment Cubicle Structure Cubicle Dimensions Weight Corner Cubicle
2/2 2/2 2/2 2/2 2/2 2/3 2/3 2/3 2/4
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Frame and Enclosure

Frame
The frame, the cubicle's load-bearing elements, consists of rigid steel sections that are linked to one another. SIVACON's dimensionally accurate and sturdy frame is available in bolted or welded versions. All-round perforation rows with a 25 mm hole grid for individual installation Alternatively with espagnolette locks or release lever lock
8PT19860
Degrees of Protection (to IEC 60529 or EN 60529)
Degree of protection with respect to the operating room Cubicles with ventilation: Slots are provided in the door and in the top plate (ventilation top) to ventilate the cubicle. IP 30/31/40/41 degrees of protection can be achieved. Cubicles without ventilation: IP 54 degrees of protection can be achieved. (Not applicable to in-line type plug-in design 3NJ6 and reactive power compensation.) Degree of protection with respect to the cable base IP 00, IP 30 IP degrees of protection to IEC 60529: 1st digit Against ingress of solid foreign bodies 0: No protection 1: 50 mm diameter 2: 12.5 mm diameter 3: 2.5 mm diameter 4: 1 mm diameter 5: Dust protection 6: Dust tight X: Not considered
Against access to hazardous parts 0: No protection 1: Back of the hand 2: Fingers 3: Tools 4: Wire 5: Wire 6: Wire X: Not considered
Frame with attached partition sheet on the left
Enclosure
Top plates The top plates are bolted onto the frame from the top. Moving the cubicles by crane is possible without taking off the top plates. Top plates with degree of protection IPX1 are delivered as accessories. Base plates To seal the SIVACON cubicles in the downward direction, a multipart galvanised steel plate can be bolted into the frame. This base plate can be perforated to pass through cables. For enhanced requirements, the base opening can be sealed on site with a commercially available sealing compound. Rear and side panels The rear and side panels of SIVACON cubicles are made of nonedge folded sheet steel and are bolted plainly onto the frame. The edge folding is 9 mm. Doors Depending on the requirement, the cubicles are sealed with one or several door(s). All doors are optionally hinged to the frame on the left or right. The edge folding of the doors is 25 mm. The doors open to an angle of approximately 180 with singlecubicle arrangement and 140 with multi-cubicle arrangement. There are espagnolette locks or release lever locks (espagnolette lock with rod driven tumblers) or both available with the option for safety-lock. No internal arc test is available for switchboards with release lever lock Partition sheets According to the required form of internal separation partition sheets are available to separate the cubicles with multi-cubicle arrangements. The partition sheets are located on the left side on the frames.
2nd digit: Protection of the equipment against the ingress of water with a damaging effect: 0: No protection 1: Vertical dripping 2: Drops up to an angle of 15 3: Spray water 4: Splash water 5: Jetting 6: Powerful jetting 7: Temporary immersion 8: Permanent immersion X: Not considered Additional letter (facultative): Protection of persons against access to hazardous parts A: Back of the hand B: Fingers C: Tools D: Wire
Material
Frame and enclosure are manufactured from sheet steel in the following thickness: Frame, base 2,5 mm Top plate, Rear panel 1,5 mm Base plate, partition sheet 1,0 mm Side panel 1,5 mm Doors 2,0 mm
Surface Treatment
(Paint finish to DIN 43656) Frame parts, base galvanised Enclosure galvanised Side Panels/Doors, Base covers powder coated
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8PT19860
Cubicle Structure
A cubicle is subdivided into three function areas: Device compartment Horizontal busbar compartment Cable connection compartment optional at bottom, at top, at the side
Frame and Enclosure

Weight
Average weight values of cubicles depending on cubicle width Inclusive busbars (without cables) Cubicle dimensions Circuit-breaker cubicles 1 ACB/cubicle 3WL, 3 pole
600
Height [mm] 2000
Cubicle width [mm] 400 600 800 200 Circuit-breaker cubicles 1 ACB/cubicle 3VL, 3 pole
850 -
1000 -
1200 -
Height [mm] 2000
2000 / 2200 (with base)
Cubicle width [mm] 400 600 800 850 120 In-line type fixed-mounted design 3NJ4 Cubicle width [mm] 400 600 800 155 In-line type plug-in design 3NJ6
1000 -
1200 -
Height [mm] 2000
850
1000 -
1200 -
Height [mm] 2000
Cubicle width [mm] 400 600 800 850 Fixed-mounted design 3NP, 3RV, 3VL, mounting plates Rapid assembly kits Cubicle width [mm] 400 600 800 200 Reactive power compensation Choked, not choked Cubicle width [mm] 400 600 800 240 850
1000 265
1200
Height [mm] 2000
1000 280
1200 -
Cubicle Dimensions
Cubicle dimensions do not include enclosure parts.
Rear panel 9 mm Frame Side panel 9 mm Partition sheet (outside) 1 mm

Door 25 mm
Height [mm] 2000
850 -
1000 -
1200 -
Cubicle height/cubicle depth
Cubicle height (mm) 2000* 2200* (2000 + 200 base)
Cubicle depth (mm) 600
* with IP41 ventilated top plates: cubicle height + 95 mm (lifted top plate)
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Frame and Enclosure

Corner Cubicles
Corner cubicles are available with the following dimensions: Height x Width x Depth (mm) = 2000 x 700 x 700 Height x Width x Depth (mm) = 2200 x 700 x 700 (2000 + 200 mm base)
8PT19860
Busbar support
Busbar support
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8PT19862
Contents Horizontal Main Busbars
Page
General Location of the min Busbars Busbar joint Arc barrier Phase Conductor Bars L1, L2, L3 Rated Current Short-Circuit Strength PE Protective Conductor Bars N Neutral Conductor Bars PEN Conductor Bars
3/2 3/2 3/2 3/2 3/3 3/3 3/3 3/3 3/3 3/3
3/1

General
The busbar system of a switchboard consists of: The phase conductor bars L1, L2, L3 The PE conductor bars PE, PEN or The PE and neutral conductor bars (PE + N) If necessary, arc barriers A busbar may take the form of a horizontal main busbar (busbar to which one or several distribution bars and/or incoming and outgoing feeders can be connected), or of a vertical distribution bar (busbar within a cubicle that is connected to one main busbar and from which outgoing feeder units receive an incoming feed).
8PT19862
Busbar Separation Points
Busbar systems of neighbouring transport units are connected by connecting lugs. 1 Conductor/phase: Busbar supports Left-hand transport unit Right-hand transport unit
Locations
Busbar System up to 3200 A The frames are 600 mm deep and are suitable for back-to-back mounting (clearance 75 mm). max. rated current In (35 C): ventilated 2900 A unventilated 2280 A When operating two busbars pro cubicle in the same time, a reduction factor of 0,7 has to be considered. max. short-circuit strength: 187 kA Ipk Icw 85 kA Connecting lugs
1915 PE N PEN L1 1595 L2 1410 L3 1780
Connecting lugs
Front
Tensioning washer to DIN 6796
2 Conductor/phase: Busbar supports Right-hand transport unit
Left-hand transport unit
Front
PE-connection:
System 1
Left-hand transport unit
Right-hand transport unit

PE-busbar
1225
Connecting lugs
775 L1
Arc barrier
590
System 2
L2 405 L3 N PEN 220
An arc barrier 8PT13811 per cubicle + 1 and the busbar system can optionally be mounted according to drawing 8PT14063. The arc barrier confine the effects of the arc to one cubicle. Assembling of the arcing barriers shall be on the left hand side.
PE 85
85
500
3/2
8PT19862
Phase Conductor Bars L1, L2, L3, Protective and Neutral Conductor Bars
Rated busbar current Busbar system up to 3200 A Rated current In as a function of ambient temperature unventilated ventilated 35 35 20 25 30 40 45 50 20 25 30 40 45 [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] 870 850 830 810 790 765 745 1065 1040 1015 990 965 935 1020 1000 975 950 925 900 870 1250 1220 1190 1160 1130 1100 1335 1305 1270 1240 1205 1175 1140 1625 1585 1550 1510 1470 1430 1720 1680 1640 1600 1555 1515 1470 2140 2090 2040 1990 1935 1880 1970 1925 1875 1830 1780 1730 1680 2475 2420 2360 2300 2240 2175 2215 2165 2115 2060 2005 1950 1890 2785 2725 2655 2590 2520 2450 2455 2395 2340 2280 2220 2155 2090 3120 3050 2975 2900 2825 2745 When operating two busbars pro cubicle in the same time, a reduction factor of 0,7 has to be considered. Busbar-short-circuit strength Busbar system up to 3200 A Phase cond. cross-section Busbar short-circuit strength Ipk, Icw [kA] Ipk Quantity Dimensions Ipk 52,5 63 Ipk 25 30 Icw (1s) Icw (1s) Icw (1s) 1 30 x 10 x 1 40 x 10 x 1 60 x 10 x x 2 40 x 10 x x 2 60 x 10 x x 2 80 x 10 x x 2 100 x 10 x x
50 [A] 910 1065 1385 1825 2110 2375 2660
Phase conductor cross-section Qty. Dimens. [mm] 1 30 x 10 1 40 x 10 1 60 x 10 2 40 x 10 2 60 x 10 2 80 x 10 2 100 x 10
105 50
Ipk Icw (1s)
143 65
Ipk Icw (1s)
187 85
x x x x x
x x x x x
x x x
Protective conductor bar (PE)

Choice of busbar short-circuit strength and related to phase conductor cross-section PE-phase cond. Busbar short-circuit strength [kA] cross-section Quan Dimen- Ipk up to 143 Ipk tity sions Icw (1s) Icw (1s) up to 65 1 40 x 5 x 1 40 x 10 1 50 x 10
Neutral conductor bar (N); PEN-Conductor bars

PEN- and N-conductor bars can be laid out up to 100 % of the chosen phase conductor cross-section. For reduced values see the table below. The short-circuit strength of the N and PEN-conductors is discharged from the short-circuit strength of the corresponding main busbars. Choice related to phase conductor cross-section Phase conductor PEN and N-conductor cross-section [mm] in cross-section % of phase conductor cross-section Quan Dimen1x 1x 1x 2x 2x tity sions 30 x 10 40 x 10 60 x 10 40 x 10 50 x 10 1 30 x 10 100 1 40 x 10 75 1 60 x 10 50 2 40 x 10 50 2 60 x 10 50 2 80 x 10 50 2 100 x 10 50
up to 187 up to 85 x x
Phase conductor PE-conductor cross-section [mm] in % of cross-section phase conductor cross-section Quan Dimen1x 1x 1x tity sions 40 x 5 40 x 10 50 x 10 1 30 x 10 66 1 40 x 10 50 1 60 x 10 33 2 40 x 10 25 2 60 x 10 33 2 80 x 10 25 2 100 x 10 25
3/3
8PT19864
Circuit-Breaker Design
Contents ACB - Circuit-breaker design with 3WL. Feeder circuit-breaker and bus couplers Structure and Functions Internal Separation/Doors Auxiliary Compartment Installation of Instruments Cable connection compartment Selecting Connection Bars for PE, N, PE/N and PEN Rated Currents for 1 Circuit-Breaker/Cubicle with 3WL Space Requirement for 3 and 4-pole 3WL Circuit-Breakers Busway connections MCCB Circuit-breaker design with 3VL Feeder circuit-breaker and bus couplers Structure and Functions Internal Separation/Doors Auxiliary Compartment Installation of Instruments Cable connection compartment Rated Currents for 1 Circuit-Breaker/Cubicle with 3VL Space Requirement for 3- and 4-pole 3VL Circuit-Breakers Dimension Drawings for bar connection
Page 4/2 4/2 4/2 4/2 4/2 4/3 4/3 4/4 4/5 4/6
4/8 4/8 4/8 4/8 4/8 4/8 4/9 4/9 4/10
4/1
Circuit-breaker design
General
The circuit-breaker design with ACB-circuit-breaker 3WL is used for the incoming supply of the switchboard and for outgoing feeders and bus couplers of 630-3200 A. For the circuit-breaker design applies that only one functional unit (only a circuit-breaker) is used per cubicle.
8PT19864
Auxiliary Compartment
There is a type-specific auxiliary compartment to integrate additional devices, e.g. for interlocking devices.
Structure and Functions

The following cubicle types are available depending on function, switchgear rated currents and required short-circuit strength: Cable connection front Cable supply optional from below or from top* * Provide cable flange plates!
auxiliary compartment
switching device compartment
cable connection compartment
The auxiliary compartment is installed separately from the switching device compartment, independent of the form of internal separation. Structure and dimensions of auxiliary compartment
frame
door
FCB1 Cubicle type Function optional: incoming supply coupling outgoing feeder Installation type optional: withdraw. fixedmounted
BC L
BC T
2 3 1
3 1 3
Size/ Rated current BG. I up to 1600 A BG. II up to 3200 A 1 2 3
a
Terminal blocks Mounting rail Wiring duct Cubicle width [mm] 400 600 800 a 320 520 720 b 620 c 320 (+22,5 door depth)
Internal separation / doors

Various stages of internal separation are available according to requirements (does not correspond to Form of internal separation according to IEC 60439-1) Covering the busbars Partition wall between 2 cubicles Sequencing door type can be used: non-ventilated ventilated IP54 (Caution: plexiglass cover 150 mm deep is necessary) IP41
Installation of Instruments
The instruments are in the door in front of each auxiliary compartment. With the incoming supply function from above the standard location of the auxiliary compartment is below the ACB compartment. Instruments with little depth can be located above the ACB as before.
4/2
8PT19864
Cable connection compartment
Cable connection possibilities to 3WL circuit-breaker: Cross-section Quantity of the connectable cable cross sections depending on rated current 4-conductor 630 A 800 A 1000 A 1250 A 1600 A [mm2] up to 240 4 4 4 6 6 4-conductor 2000 A 2500 A 3200 A [mm2] up to 240 9 9 11 3-conductor 2000 A 2500 A 3200 A [mm2] up to 300 9 9 11 Optional covers which are listed in the project procedure SIMARIS SIVACON under project aid can be installed.
Variety of connecting bars for PE, N, PE/N and PEN

Depending on the type of led-in cable used, it must be connected to the individual bars in the cabinet via connection bars: Type of led-in cables PE PEN PE + N PEN *) Type of bar in cubicle PE PEN PE + N PE/N*
One N conductor is branched off from the led-in PEN conductor to create the PE/N function. Busbars are connected to the relevant horizontal PE and N bars via bars. At the same time, the PE and N bars are connected in the cabinet via an isolating lug.
4/3
Rated Currents for 1 Circuit-Breaker/Cubicle with 3WL
8PT19864
Rated current In as a function of ambient temperature Incoming supply or outgoing feeder function with cable or bus connection from bottom non-ventilated ventilated 20 25 30 35 40 45 50 20 25 30 35 40 [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] 630 630 630 630 630 630 630 630 630 630 630 630 800 800 800 800 800 800 800 800 800 800 800 800 1000 1000 1000 1000 1000 1000 970 1000 1000 1000 1000 1000 1210 1180 1140 1100 1060 1020 975 1250 1250 1250 1240 1190 1600 1600 1600 1580 1530 1490 1450 1600 1600 1600 1600 1600 1820 1770 1710 1650 1590 1530 1470 1870 1810 1750 1690 1630 2180 2130 2080 2030 1970 1920 1860 2500 2480 2420 2360 2300 2600 2540 2480 2410 2350 2280 2220 3200 3130 3050 2980 2900
3WL
45 [A] 630 800 1000 1150 1580 1570 2230 2820
50 [A] 630 800 1000 1100 1530 1500 2170 2730
Type 3WL1106 3WL1108 3WL1110 3WL1112 3WL1116 3WL1220 3WL1225 3WL1232
Ratedcurrent [A] 630 800 1000 1250 1600 2000 2500 3200
Rated current In as a function of ambient temperature Incoming supply or outgoing feeder function with cable or bus connection from top non-ventilated ventilated 20 25 30 35 40 45 50 20 25 30 35 [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] 630 630 630 630 630 630 630 630 630 630 630 800 800 800 800 800 800 800 800 800 800 800 1000 1000 1000 1000 1000 1000 970 1000 1000 1000 1000 1210 1180 1140 1100 1060 1020 975 1250 1250 1250 1240 1420 1390 1350 1320 1280 1250 1210 1590 1560 1520 1480 1820 1770 1710 1650 1590 1530 1470 1870 1810 1750 1690 2040 1980 1920 1850 1780 1710 1640 2130 2070 2000 1930 2460 2390 2310 2240 2150 2070 1980 2990 2900 2810 2710
3WL
40 [A] 630 800 1000 1190 1440 1630 1860 2610
45 [A] 630 800 1000 1150 1400 1570 1790 2510
50 [A] 630 800 1000 1100 1360 1500 1710 2410
Rated current [A] 630 800 1000 1250 1600 2000 2500 3200
Rated current In as a function of ambient temperature Longitudinal coupler function non-ventilated 20 25 30 35 40 45 50 [A] [A] [A] [A] [A] [A] [A] 630 630 630 630 630 630 630 800 800 800 800 800 800 800 1000 1000 980 960 930 910 880 1240 1210 1180 1150 1120 1090 1060 1460 1430 1390 1360 1320 1290 1250 1800 1760 1710 1670 1630 1580 1530 2010 1970 1920 1870 1820 1770 1720 2290 2240 2190 2130 2070 2020 1960
3WL ventilated 20 25 [A] [A] 630 630 800 800 1000 1000 1250 1250 1600 1600 2000 2000 2500 2500 2990 2920
30 [A] 630 800 1000 1250 1600 2000 2470 2850
35 [A] 630 800 1000 1250 1600 2000 2410 2780
40 [A] 630 800 1000 1250 1600 2000 2340 2700
45 [A] 630 800 1000 1250 1600 1960 2280 2630
50 [A] 630 800 990 1250 1550 1910 2210 2550
Rated current [A] 630 800 1000 1250 1600 2000 2500 3200
Rated current In as a function of Transverse coupler function non-ventilated 20 25 30 35 [A] [A] [A] [A] 630 630 630 630 800 800 800 800 1000 1000 1000 1000 1250 1250 1230 1200 1600 1600 1600 1580 1820 1770 1710 1650 2180 2130 2080 2030 2600 2540 2480 2410
ambient temperature ventilated 20 25 [A] [A] 630 630 800 800 1000 1000 1250 1250 1600 1600 1870 1810 2500 2480 3200 3130
3WL
40 [A] 630 800 1000 1170 1530 1590 1970 2350
45 [A] 630 800 1000 1140 1490 1530 1920 2280
50 [A] 630 800 1000 1100 1450 1470 1860 2220
30 [A] 630 800 1000 1250 1600 1750 2420 3050
35 [A] 630 800 1000 1250 1600 1690 2360 2980
40 [A] 630 800 1000 1250 1600 1630 2300 2900
45 [A] 630 800 1000 1250 1580 1570 2230 2820
50 [A] 630 800 1000 1250 1530 1500 2170 2730
Rated current [A] 630 800 1000 1250 1600 2000 2500 3200
4/4
8PT19864
Space requirement for 3 and 4-pole 3WL Circuit-Breakers
Type 3WL 1106 630 3WL 1108 800 3WL 1110 1000 3WL 1112 1250 3WL 1116 1600 3WL 1220 2000 3WL 1225 2500 3WL 1232 3200
Rated current [A] 1 circuit-breaker / cubicle with 3WL 3-pole Cubicle 1) width 400 / 600 [mm] 1 circuit-breaker / cubicle with 3WL 4-polig Cubicle width 600 [mm] 1) 2)
600 / 800
2)
800
For cubicle width 400 mm no longitudinal coupler, no espagnolette lock with rod driven tumblers and no mutual mechanical interlock of the circuit-breakers is possible. For cubicle width 600 mm no coupling, no espagnolette lock with rod driven tumblers an no mutual mechanical interlock of the circuitbreakers is possible.
4/5
Busway connections
Suitable busbways In [A] Suitable busbways In [A] Suitable busbways In [A] Suitable busbways In [A] Suitable busbways In [A]
8PT19864
SIVACON 8PT rear main busbars switch type/cubicle width [mm] 3WL 1116 x 3WL 1220 3WL 1225 3WL 1232
Busway connection SIVACON
Suitable Suitable busbways busbways In [A] In [A]
8PT400 600 800 Number x x 8PT30723 100% PEN
LDA 3423(5)-... 1600 LXA 0541-... 1600 LXC 0441-... 1600 LDC 6423(5)-... 3400 LDC 3423(5)-... 2600 LXC 0641-... 2500 LDA 6413(5)-... 3000 LDC 6413(5)-... 3400 LXC 0741-... 3200 100%PE LDA 3623(5)-... 1600 LXA 0551-... 1600 LXC 0451-... 1600 LDC 6623(5)-... 3400 LDC 3623(5)-... 2600 LXC 0651-... 2500 LDA 6613(5)-... 3000 LDC 6613(5)-... 3400 LXC 0751-... 3200
LDA 2423(5)-... 1250 LXA 0441-... 1250 LXC 0241-... 1250 LDA 6423(5)-... 3000 LDC 2423(5)-... 2000 LXC 0541-... 2000 LDA 5413(5)-... 2500 LDA 6413(5)-... 3000 LXC 0441-... 1600 LDA 2623(5)-... 1250 LXA 0451-... 1250 LXC 0251-... 1250 LDA 6623(5)-... 3000 LDC 2623(5)-... 2000 LXC 0551-... 2000 LDA 5613(5)-... 2500 LDA 6613(5)-... 3000 LXC 0451-... 1600
LDA 1423(5)-... 1100 LXA 0241-... 1000 LXA 0541-... 1600 LDA 5423(5)-... 2500 LDA 3423(5)-... 1600 LXC 0341-... 1400 LDA 4413(5)-... 2000 LDA 5413(5)-... 2500 LXC 0241-... 1250 LDA 1623(5)-... 1100 LXA 0251-... 1000 LXA 0551-... 1600 LDA 5623(5)-... 2500 LDA 3623(5)-... 1600 LXC 0351-... 1400 LDA 4613(5)-... 2000 LDA 5613(5)-... 2500 LXC 0251-... 1250 LDA 4613(5)-... 2000 LXA 0751-... 2500 LXA 0551-... 1600 LXA 0451-... 1250 LXA 0251-... 1000 LXC 0451-... 1600 LXA 0451-... 1250 LDA 4623(5)-... 2000 LDA 2623(5)-... 1250 LXC 0151-... 1000 LDA 1623(5)-... 1100 LXA 0651-... 2000 LXA 0151-... 800 LXC 0251-... 1250 LXA 0251-... 1000 LDA 4413(5)-... 2000 LXA 0741-... 2500 LXA 0541-... 1600 LXA 0441-... 1250 LXA 0241-... 1000 LXC 0441-... 1600 LXA 0441-... 1250 LDA 4423(5)-... 2000 LDA 2423(5)-... 1250 LXC 0141-... 1000 LDA 1423(5)-... 1100 LXA 0641-... 2000 LXA 0141-... 800 LXC 0241-... 1250 LXA 0241-... 1000
8PT30831 100% PEN
8PT30885 100% PEN
8PT30779 100% PEN
8PT30771 100% PEN
8PT30897 100% PEN
8PT30729
50% PEN
8PT30777
50% PEN
8PT30903 100% PEN
8PT30725
100%N
8PT30833
100%N
100%PE
8PT30887
100%N
100%PE
8PT30783
100%N
50%PE
8PT30773
100%N
100%PE
8PT30899
100%N
100%PE
8PT30733
50%N
50%PE
8PT30781
50%N
50%PE
8PT30905
100%N
100%PE
4/6
8PT19864
Installation coordinates for busway connections
SIVACON 8PT main busbars at the rear Switch type/Cubicle width [mm] 400 3WL 1116 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 271 / 200 / 488 271 / 200 / 488 271 / 200 / 488 284,5 / 121 295,25 / 112 295,25 / 112 3WL 1220 3WL 1225 3WL 1232 a/b/c x 271 / 200 / 488 271 / 200 / x 488 271 / 200 / x 488 d/e 284,5 / 121 295,25 / 112 295,25 / 112 600 a/b/c 271 / 335 / 488 271 / 335 / 488 271 / 335 / 488 262,5 / 320 / 488 271 / 320 / 488 273 / 320 / 488 262,5 / 320 / 488 262,5 / 320 / 488 271 / 320 / 488 271 / 335 / 488 271 / 335 / 488 271 / 335 / 488 262,5 / 320 / 488 271 / 320 / 488 273 / 320 / 488 262,5 / 320 / 488 262,5 / 320 / 488 271 / 320 / 488 d/e 284,5 / 121 295,25 / 112 295,25 / 112 270,5 / 121 284,5 / 121 292,25 / 112 270,5 / 121 270,5 / 121 295,25 / 112 284,5 / 121 295,25 / 112 295,25 / 112 270,5 / 121 284,5 / 121 292,25 / 112 270,5 / 121 270,5 / 121 295,25 / 112 800 a/b/c d/e
x x x x x x x x x x x x x x x x x x
x x x x x x
262,5 /450 / 488 271 / 450 / 488 273 / 450 / 488 262,5 / 450 / 488 262,5 / 450 / 488 271 / 450 / 488
270,5 / 121 284,5 / 121 292,25 / 112 270,5 / 121 270,5 / 121 295,25 / 112
x x x x x x
262,5 /450 / 488 271 / 450 / 488 273 / 450 / 488 262,5 / 450 / 488 262,5 / 450 / 488 271 / 450 / 488
270,5 / 121 284,5 / 121 292,25 / 112 270,5 / 121 270,5 / 121 295,25 / 112
Front Connector
top
Top edge frame
Reference line for height dimension
Reference surface for horizontal dimension
4/7
General
The circuit-breaker with MCCB circuit-breaker 3VL is used for the incoming supply of the switchboard and for outgoing feeders and transverse couplers of 630 - 1600 A. For the circuit-breaker design applies that only one functional unit (only one circuitbreaker) is used per cubicle.
8PT19864
Switching device compartment
Die MCCB circuit-breakers are fixed on a backside mounting plate. The following operating variants are possible: 3VL Hand drive Door coupling Motor drive operation behind the door (Standard) (insert door-cutout)
Structure and Functions Auxiliary compartment

The circuit-breaker/cubicle with MCCB circuit-breaker 3VL is built analog the circuit-breaker/cubicle 3WL, i. e. it is partitioned in auxiliary compartment, switching device compartment and cable connection compartment. Cable connection front Cable supply optional from bottom or from top* * Provide cable flange plates In the auxiliary compartment an unbent mounting plate is fixed above the switching device compartment. Structure and dimensions of auxiliary compartment
Gerst
Tr
2 3 1
3 1 3 c
a
1 2 3 Terminal blocks Mounting rail Wiring duct Cubicle width [mm] 400 600 a 320 520 b 480
FCB1 Cubicle type Function optional: Incoming unit Transverse coupling Outgoing feeder Installation type optional: Fixedmounted Socket (on demand)
BC T Rated current up to 1600 A
c 320 (+22,5 door depth)
The instruments are in the door in front of each auxiliary compartment. With the incoming supply function from above the standard location of the auxiliary compartment is below the ACB compartment. Instruments with little depth can be located above the ACB as before.
Internal Separation / doors

Various stages of internal separation are available according to requirements (does not correspond to Form of internal separation according to IEC 60439-1) Covering the busbars Partition wall between 2 cubicles Sequencing door type can be used: BC T only with cubicle height of door non-ventilated IP54 ventilated IP41

Cross-section Number of the connecting cable crosssections depending on device type up to 800 A 4 up to 1600 A 6
4-conductor [mm2] up to 240 up to 630 A 4
Optional covers which are listed in the project procedure SIMARIS SIVACON under project aid can be installed
cable from bellow
cable from top
4/8
8PT19864
Rated currents for 1 circuit-breaker / cubicle with 3VL
Rated currents In as a function of ambient temperature Incoming supply or outgoing feeder function with cable or bus connection from bottom non-ventilated ventilated 20 25 30 35 40 45 50 20 25 30 35 40 [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] 575 560 540 525 505 485 465 630 610 590 570 550 750 730 705 680 655 630 605 805 780 755 730 705 1090 1060 1030 990 955 920 880 1220 1180 1140 1100 1060 1090 1060 1030 990 955 920 880 1220 1180 1140 1100 1060
3VL
45 [A] 530 675 1020 1020
50 [A] 505 645 980 980
Type 3VL5763 3VL6780 3VL7712 3VL8716
Rated current [A ] 630 800 1250 1600
Rated currents In as a function of ambient temperature Incoming supply or outgoing feeder function with cable or bus connection from top non-ventilated ventilated 20 25 30 35 40 45 50 20 25 30 35 [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] 575 560 540 525 505 485 465 630 610 590 570 750 730 705 680 655 630 605 805 780 755 730 1090 1060 1030 990 955 920 880 1220 1180 1140 1100 1090 1060 1030 990 955 920 880 1220 1180 1140 1100
3VL
40 [A] 550 705 1060 1060
45 [A] 530 675 1020 1020
50 [A] 505 645 980 980
Type 3VL5763 3VL6780 3VL7712 3VL8716
Rated current [A] 630 800 1250 1600
Rated currents In as a function of Transverse coupler function non-ventilated 20 25 30 35 [A] [A] [A] [A] 575 560 540 525 750 730 705 680 1090 1060 1030 990 1090 1060 1030 990
ambient temperature ventilated 20 25 [A] [A] 630 610 805 780 1220 1180 1220 1180
3VL
40 [A] 505 655 955 955
45 [A] 485 630 920 920
50 [A] 465 605 880 880
30 [A] 590 755 1140 1140
35 [A] 570 730 1100 1100
40 [A] 550 705 1060 1060
45 [A] 530 675 1020 1020
50 [A] 505 645 980 980
Type 3VL5763 3VL6780 3VL7712 3VL8716
Rated current [A] 630 800 1250 1600
Space requirement for 3VL for 3 and 4-pole circuit-breaker

Type 3VL 5763 630 3VL 6780 800 3VL 7712 1250 3VL 8716 1600
Rated current [A] 1 circuit breaker / cubicle with 3VL 3-pole Cubicle 1) width 400 [mm] 1 circuit breaker / cubicle with 3VL 4-polig Cubicle 1) width 600 [mm]
1) espagnolette lock with rod driven tumblers possible
4/9
Dimension Drawings for bar connection 3WL size 1 (L1 - L3 + N)
8PT19864
4/10
8PT19864
Dimension Drawings for bar connection 3WL size 2 (L1 - L3 + N)
4/11
Dimension Drawings for bar connection 3VL630 (L1 - L3 + N)
8PT19864
4/12
8PT19864
Dimension Drawings for bar connection 3VL800 (L1 - L3 + N)
4/13
Dimension Drawings for bar connection 3VL1250/1600 (L1 - L3 + N)
8PT19864
4/14
8PT19864
Dimension Drawings for bar connection 3WL size 1 / 3VL (PE + N / PEN)
4/15
Dimension Drawings for bar connection 3WL size 2 (PE + N / PEN)
8PT19864
4/16
8PT19864
Dimension Drawings for bar connection 3WL size 1 / 3VL (PE / N 3p)
4/17
Dimension Drawings for bar connection 3WL size 2 (PE / N 3p)
8PT19864
4/18
8PT19866
In-line Type Fixed-mounted Design 3NJ4
Contents In-Line Fuse Switch Disconnectors 3NJ4 (fixed-mounted) - Outgoing Feeders Structure and Functions Cubicle Bus System 3-pole Cable Connection Compartment In-line fuse-switch Disconnectors 3NJ41 Rated Currents Space Requirements Projecting Rule Options of cubicle assembling
Page
5/2 5/2 5/2 5/2 5/2 5/3 5/3 5/3
5/1

General
The cubicle for outgoing feeders in fixed-mounted design are intended for installation of switch disconnector fuses 3NJ4. The in-line fuse-switch disconnectors make for optimum packing density due to their compact design and their modular structure.
8PT19866
For current metering the measuring instruments can be installed into the cubicle door. The belonging current transformer is mounted in incoming circuit. For in-line fuse-switch disconnector 160 A, the installation of transformer is possible only with optimal design.
Structure and Functions Vertical Distribution Bus (3-pole)

The 1600 mm high switching device compartment can be equipped with in-line fuse-switch disconnectors 3NJ4 in vertical design. Cable feed from bottom or top * * Consider cable flange plates! The in-line fuse switch disconnectors are connected with copperfish-plates directly to main busbar system. PE-, PEN- and N-conductor bars are located below or above in the cubicle. A vertical busbar system is necessary only for the assembly of a second device line (optional). The cubicle bus system with the phase conductors L1, L2, L3 is located at the rear of the cubicle. This cubicle bus system is connected by cables to the main busbar system. max. 8 and 14 x 160 A max. 4 and 7 x 250 A max. 4 and 7 x 400 A max. 4 and 7 x 630 A Rated current vertical distribution bus (optional) Crosssection Rated current In as a function of ambient temperature [A] 35 20 25 30 40 45 50 non-ventilated 1540 1500 1470 1430 1335 1360 1300 ventilated 1680 1640 1600 1560 1520 1480 1430
1x60x10 Optional mounting Apply only for bus connection in opposite direction! max. 11 x 160 A (operation behind door) or Auxiliary compartments (mounting depth = 285 mm) or rapid assembly kits 600/850 mm OFFD Switch disconnector fuses for outgoing feeders from 160 A to 630 A 1x60x10
Cross-section at single direction mounting: PE-cross-section 1x60x10 PEN-, N-cross-section 2x60x10 At opposite direction mounting: Connection directly to the horizontal bars PE, PEN and N

The cable connection compartment is optionally located below or at top. The cable connection is connected directly to the switching device. The maximal connecting cross-sections are seen in the device catalogues.
Internal separation/doors
Rated current switch disconnector fuses 3NJ41

3NJ41 Type Rated current [A] Rated current In as a function of ambient temperature [A] 20 non-ventilated 3NJ410 160 3NJ412 250 3NJ413 400 3NJ414 630 ventilated 3NJ410 160 3NJ412 250 3NJ413 400 3NJ414 630 Non-ventilated IP54 Ventilated IP41 Main busbars at top Door with cutout ventilated IP31 Form 2b possible only for complete configuration with 3NJ4 250A up to 630A (no optional mounting). Main busbars at bottom 126 215 315 405 146 237 365 495 25 123 210 305 395 143 231 355 485 30 120 205 300 390 140 226 350 470 35 117 200 290 380 136 220 340 460 40 114 195 285 370 132 214 330 450 45 110 189 275 360 129 208 320 435 50 107 184 270 345 125 202 310 420
5/2
8PT19866
Space requirement
Type 3NJ4 Rated current Space requirem. [mm] max. number per cubicle cubicle width [mm] 600 850 8 (+6)* 14 (+11)* 4 7 4 7 4 7

Projecting rule
Configuration of the in-line fuse switch disconnectors inside the cubicle Sizes of 3NJ4 disconnectors decreasing either from the left to the right or from the right to the left. Admissible utilisation of feeders The specified rated currents for 3NJ4 are valid for the placement with maximum sized fuse links in 3NJ4 disconnectors. With the use of smaller fuse links the same percental utilisation is admissible. Example: 3NJ414 disconnector in non-ventilated cubicle, mounted with fuse links 500 A, ambient temperature 40 C: max. admissible continuous load current = (370 A/630 A) x 500 A = 290 A
3NJ410 3NJ412 3NJ413 3NJ414
[A] 160 250 400 630
50 100 100 100
*) When installing optionally an extra line in the cubicle, additional 6 or 11 fuse switch disconnectors 3NJ410 (160A) can be assembled depending on the cubicle width. Attention! This applies only for connection in opposite direction i.e. main busbars at top and external connection from top respectively main busbars below and external connection from bottom
Options of cubicle assembling

Cable from top Busbar location rear, top (in opposite direction) busbar location rear, bottom (single direction) Cable from bottom Busbar location rear, bottom (in opposite direction) Busbar location rear, top (single direction)
Disconnectors 3NJ4 160 - 630 A
No mounting possible
Disconnectors 3NJ4, 160 A or auxiliary compartments or rapid assemly kits
Disconnectors 3NJ4, 160 A or auxiliary compartments or rapid assemly kits
No mounting possible
Height requirement Disconnectors 3NJ4, 160 630 A Disconnectors 3NJ4, 160 A Auxiliary compartments Rapid assembly kits = = = = 700 mm 500 mm 350 mm 600 mm
5/3
8PT19868
In-line Plug-in Design 3NJ6 (fixed-mounted)
Contents In-line Plug-in Design 3NJ6- Outgoing Feeders
Page
Structure and Functions Plug-on Bus System 3 and 4 pole Cable Connection Compartment Switch disconnector fuse 3NJ6 Rated currents Space requirement Projecting rules
6/2 6/2 6/2 6/3 6/3 6/3 6/3
6/1

General
In-line-type switching devices with supply-side plug-in contact offer an alternative to the withdrawable unit design. With their modular design, they enable easy and quick conversion or replacement under operating conditions.
8PT19868
Plug-on Bus System (3 and 4 pole)

The plug-on bus system with the phase conductors L1, L2, L3 is located on the rear of the cubicle. The IP 20 degree of protection is achieved by the optional shock hazard protection with tap openings and it enables to replace the plug-in modules under operating conditions. Rated current of plug-on bus system Cross- Rated current In depending on section [A] ventilated 35 20 25 30 60x10 1680 1640 1600 1560 80x10 2260 2210 2155 2100 Short-circuit strength Ipk = 110 kA Icw = 50 kA,1 s PE, PEN and N conductor bars are installed in the cable connection compartment. With 4-pole network systems the N conductor is assigned to the phase conductors L1, L2, L3. PE-cross-section 1x40x5 PEN-, N-cross-section 1x40x10, 1x60x10 or 1x80x10 IP 41 ventilated ambient temperature
Structure and Function

The switching device compartment has a height of 1600 mm and is intended to accommodate plug-in modules with a 185 mm phase spacing. The cable connection compartment with the widths 400 mm or 600 mm is located on the right. Cable connection at the side Cable supply optional from below or top* *Consider cable flange plates!
40 1520 2045
45 1480 1985
50 1430 1925
Cable Connection Compartment

The cables are led on the right-hand side of the cable connection compartment. Cable connection possibilities Plug-in module 3NJ6110 3NJ6120 3NJ6140 3NJ6160 Rated current [A] 160 250 400 630 max. number and crosssections of connected cables (3 -conductor) [mm] 1 x 95 1 x 240 2 x 240 2 x 240
1000/1200 mm OFPD In-line type switching devices for outgoing feeders up to 630 A available in the following: Switch-disconnector fuse (single-break) Switch-disconnector-fuse (double-break) in each of the above cases with or without electronic fuse monitoring Switch-disconnector without fuses Device compartment (200 mm, 300 mm, 400 mm high) for auxiliary devices and instruments consisting of: Door (no espagnolette lock with rod driven tumblers possible) Mounting plate With and without 400 A on plug-on bus system Available device installation depth 180 mm
Rated currents switch disconnector fuses 3NJ61

3NJ61 Rated current [A] 160 250 400 630 Rated current In depending on ambient temperature [A] ventilate 20 25 30 35 40 45 50 137 134 130 125 120 112 106 220 215 210 200 190 180 170 350 340 330 320 305 290 270 550 535 520 500 475 450 425
Type 3NJ6110 3NJ6120 3NJ6140 3NJ6160
1 = measuring instrument 48 x 48 mm a) b) c)
1
The plug-in modules enable to accommodate a measuring instrument 48 x 48 mm with 1-pole measuring. With 3-pole measuring the measuring instruments can be mounted into additional switching device compartment doors or into the cable compartment door. The belonging current transformers are installed on load side.
a) Switch-disconnector-fuse with fuse element featuring independent manually-actuated spring operating mechanism for LV HRC fuses (DIN), in sizes 00, 1, 2 and 3 (standard option) b) Same as a), but with interruption on both sides of the fuses c) Switch-disconnector with independent manually-actuated spring operating mechanism (same sizes as a) Siemens SIVACON 8PT 05/2005
6/2
8PT19868
Space requirement

Further installations Designation Height requirement 50 mm
Switch disconnector fuses 3NJ61 3NJ61 Rated Size Height Max. quantity current requirements per cubicle Type [A] of modules 3-pol. 4-pol. [mm] 3-pol. 4-pol. 3NJ6110 160 00 50 100 32 16 3NJ6120 250 1 100 150 16 10 3NJ6140 400 2 200 250 8 6 3NJ6160 630 3 200 250 8 6
Blanking covers for empty compartments/connection module Device compartment 200 mm * Device compartment 300 mm * Device compartment 400 mm * 400 A connection module for device compartment + 50 mm Group alarm indicator 1 - 35 plug-in module (AC) -Group alarm indicator 1 - 50 plug-in module (DC) -*) max. useful device installation depth 180 mm
Rated currents
Rated currents of device sizes = 0,8 x IN of the largest fuse link for total current of all feeders in the cubicles 2000 A Size 00 50 mm high IN = 160 A Fuse Size 1 100 mm high Rated Fuse current = 125 A IN = 250 A Size 2 200 mm high Rated Fuse current = 200 A IN = 400 A Size 3 200 mm high Rated Fuse current = 320 A IN = 630 A Rated current = 500 A
Rated current of small fuse links of one size = 0,8 x IN of the fuse link Size 00 z. B. Fuse IN = 125 A IN = 80 A x 0,8 =100 A x 0,8 = 64 A IN = 125 A = 100 A IN = 315 A = 250 A IN = 400 A = 320 A Continuous load current Size 1 z. B. Fuse IN = 224 A = 180 A Continuous load current Size 2 z. B. Fuse IN = 355 A = 284 A Continuous load current Size 3 z. B. Fuse IN = 500 A = 400 A Continuous load current
Projecting rules
Projecting rule for ventilated cubicle s with plug-in modules 3NJ6: The diversity factor detailed in IEC 60439-1 applies to the completely assembled cubicle. If these notes are not observed, premature aging of fuses and uncontrolled release may occur as the result of local overheating. All data refers to ambient temperatures of the switchboard amounting to 35 C on the 24 h average. Conversion factors for other ambient temperatures: Ambient temperature of the system [C] Conversion factor 20 1,1 25 1,07 30 1,04 35 1,00 40 0,95 45 0,9 50 0,85 55 0,8
6/3
8PT19868
Rated current of fuse links:
Total current of all feeders in the cubicle 2000 A Permitted exceptions: Total current of all feeders in the cubicle 1500 A
0.8 x IN of the fuse Sizes 00 to 2 0.90 x IN Size 3 0.85 x IN Group formation is no longer permitted here. A 50 mm high blanking cover must assigned to each size 00 and 1 device. Installed in the cubicle from bottom to top, descending from size 3 to size 00
Plug-in module arrangement: Plug-in modules Size 2 Size 3 Blanking covers with ventilation slots 50 mm high Permissible current (continuous load current at 35 C system ambient temperature) 440 A to 500 A of each single device
In the case of > 280 A continuous load current > 440 A continuous load current If possible, distribute plug-in modules over various cubicles. Total covered height to be assigned (see right-hand side for recommended arrangement of blanking covers) Arrangement of plug-in modules + belonging blanking covers
Plug-in modules size 3 (group formation not permitted)
200 mm = 4 pieces
per plug-in module

IN = 630 A
IN x 0.8 = 500 A = permitted continuous load current
< 440 A of each single device
150 mm = 3 pieces
per plug-in module

i.e. IN = 500 A
Plug-in modules size 2 (group formation not permitted)
320 A of each single device
50 mm = 1 pieces
per plug-in module
i.e. IN = 355 A
Groups of plug-in modules Sizes 00 and 1
400 A = Total current of the fuse links Group x 0.8
100 mm = 2 pieces
per group
IN =
80 A
IN = 125 A IN = 125 A IN = 160 A
Total IN x 0.8 < 400 A = permitted continuous load current
Groups of unlimited size with plug-in modules size 00
64 A of each single device
100 mm = 2 pieces
per group
80 A n IN = 16 A 20 A n-1 IN = 125 A
In combination with sizes 2 and 3 in one cubicle, the Size 2 rated currents = 280 A and Size 3 = 440 A. Blanking covers must be assigned to devices belonging to Sizes 2 and 3 (see above).
2 IN = 63 A 1 IN = 80 A
(Total 1 to n IN) x = permitted continuous load current = rated load factor n = 4 and 5 = 0,8 n = 6 to 9 = 0,7 n 10 = 0,6
6/4
8PT19868
Group Size 00 Total current of group 500 A Group Size 1 Total current of group = 500 A

Single device Size 2 Permitted continuous load current 400 A Permitted continuous load current of each single device 320 A z. B. Fuse IN = 355 A z. B. Fuse IN = 500 A Single device Size 3 Permitted continuous load current of each single device 440 A
Allocation of blanking covers with ventilation slots, 50 mm high:
Permitted continuous load current 400 A
IN = 80 A IN = 125 A IN = 125 A IN = 160 A
Total current of group 490 A x 0,8 = 392 A 2 blanking covers/group
Fuse IN = 250 A Fuse IN = 250 A
Total current of group 500 A x 0,8 = 400 A 2 blanking covers/group
0,8 x IN = 280 A 1 blanking cover/device
0,8 x IN = 400 A 3 blanking covers/device 440 A > I 500 A
Group Size 00 and 1 IN = 40 A IN = 100 A IN = 100 A Fuse IN = 250 A Total current of group 490 A x 0,8 = 392 A 2 blanking covers/group Group Size 00 Permitted continuous load current of each single device 64 A Any group size, up to 33 plug-in modules/cubicle 16 A 26 A 26 A 32 A 32 A 40 A 40 A 64 A 64 A 64 A 64 A 64 A 2 blanking covers/group Example: Group Size 00 and Size 2 and 3 For combination of size 00 with IN 80 A with other sizes, in the cases of sizes 2 to 3 the rated currents must be reduced to 0,7 x IN :
z. B. Fuse IN = 630 A
= 500 A 4 blanking covers/device
Size 00 with IN 80 A
IN = IN = IN = IN = IN = IN = IN = IN = IN = IN = IN = IN =
20 A 32 A 32 A 40 A 40 A 50 A 50 A 80 A 80 A 80 A 80 A 80 A
IN = IN = IN = IN = IN = IN = IN = IN = IN = IN = IN = IN =
20 A 32 A 32 A 40 A 40 A 50 A 50 A 80 A 80 A 80 A 80 A 80 A
The allocation of blanking covers for device sizes 1 to 3 must be observed (see adjacent example of an incomplete line-up of cubicle components)!
Size 2 IN = 400 A Rated current: 280 A
Size 3 IN = 630 A Rated current: 440 A
6/5
8PT19870
Contents Reactive Power Compensation
Page
Structure and Functions Module Spectrum and Module Configuration without Main Busbars in the Cubicle Module Spectrum and Module Configuration with Main Busbars in the Cubicle Selection Table for Connecting Cables and Back-Up Fuses Calculating and Determining the Required Capacitor Power Table for Determining the Required Compensation Power
7/2 7/3
7/4
7/5 7/6 7/6
7/1

General
Choked or non-choked control units are used for reactive power compensation depending on the type of the load. There may be a need to install a fan assembly (improved convection) depending on the built-in power and the ambient temperature. The capacitor modules are set up with fuse switch-disconnectors. Non-choked reactive power control units Non-choked reactive power control units are used for central compensation of reactive power in networks with predominantly linear loads. They are subdivided into several capacitor stages that can be switched easily. The reactive power controller 4RY8, which is installed in the door, makes it possible to keep to the specified nominal cos 2, even under changing load conditions, by activating or deactivating the stages. Converter power < 20 % of the total power. Choked reactive power control units Choked reactive power control units can be used for central compensation of reactive power in networks with non-linear loads and, at the same time, non-linear loads may amount to > 20 % of the total load.
basic unit
8PT19870
basic unit
extension unit
extension unit
14-pole controler 6 or 12 steps
control module 8-polig
extension module

Reactive power compensation cubicles consist of one controller module and one or more capacitor module(s). The capacitor modules are connected via connecting bars. A mounting slot is provided for systems with audio frequency blocking. The corresponding assembly has to be completed. Cubicles without main busbars The connection to the low-voltage switchboard is to be made via cables and supplied by the customer on site. Cable supply optional from bottom or top* *Consider cable flange plates! Cubicles with main busbars The connection to the horizontal busbar system is to be made via copper bars. The cubicles are generally designed with ventilation slots.
Kondensatorbaugruppe
TF-Sperre
non-chocked up to 500 kvar chocked up to 300 kvar PFC PFC
800 IP 41, ventilated
7/2
8PT19870
Module Spectrum and Module Configuration without Main Busbars in the Cubicle
The choice of the capacitor modules (power and stages) depends on total power of the cubicle, number of steps and control series. Rated operating voltage [V] Frequency [Hz] Power/ cubicle [kvar] Number of steps [kvar] Number of controller modules (control steps) [kvar] Admissible ambient temperatures [C] (ventilated) 35 40 45 50
Control series
Controller module without and with fan assembly (control transformer required if no 230 V voltage is available) up to 690 50 1 x per cubicle (basic unit) Controller 1 x per cubicle (basic unit) Expansion unit without and with fan assembly (control transformer required if no 230 V control voltage is available) up to 690 50 1 x per cubicle (expansion unit) 50 (2x25) 50 (1x50) 100 100 20 (2 x 50) (1 x 100) 1 1 1 1 1 1 1 1 1 2 2 3 3 4 4 1 2 2 25 30
Capacitor modules non-choked without parallel audio frequency blocking circuit 400/525/690 50 50 2 x 25 1:1 1 100 4 x 25 1:1:2 1 1 150 6 x 25 1:1:2:2 1 200 4 x 50 1:1:2 250 5 x 50 1:2:2 1 300 6 x 50 1:1:2:2 350 7 x 50 1:2:2:2 1 400 8 x 50 1:1:2:2:2 450 9 x 50 1:2:2:2:2 1 500 10 x 50 1 : 1 : 2 : 2 : 2 : 2 Capacitor modules non-choked with parallel audio frequency blocking circuit 400/525/690 50 100 4 x 25 1:1:2 1 1 150 6 x 25 1:1:2:2 1 200 4 x 50 1:1:2 250 5 x 50 1:2:2 1 300 6 x 50 1:1:2:2 -
+ + + + + + + + + + +
+ + + + + + + + + + +
+ + + + + o + + + + +
+ + + + o o + + + + +
+ + o o o o + + + + o
+ o o o o o + + + o o
o o o o o o + + o o o
Parallel audio frequency blocking circuit for audio frequencies 217 Hz - 1350 Hz (The audio frequency to blocked must be specified in plain text) 400/525/690 50 up to 1 x per cubicle 300 Capacitor modules choked 5,67 % (blocking effect >350Hz) and 7% (blocking effect >250Hz) and 14% (blocking effect > 160Hz) 400/525/690 50 50 2 x 25 1:1 1 + + + + + + 100 4 x 25 1:1:2 1 1 + + + + + o 150 6 x 25 1:1:2:2 1 1 + + + + o o 200 4 x 50 1:1:2 1 1 + + + o o o 250 5 x 50 1:2:2 1 2 + + o o o 300 6 x 50 1:1:2:2 1 2 + o o o 350 7 x 50 1:2:2:2 1 3 o o o 400 8 x 50 1 :1 : 2 : 2 : 2 1 3 o o o Capacitor modules choked 7 % with parallel audio frequency blocking circuit 400/525/690 50 100 4 x 25 1:1:2 1 1 150 6 x 25 1:1:2:2 1 200 4 x 50 1:1:2 250 5 x 50 1:2:2 1 300 6 x 50 1:1:2:2 1 1 1 1 2 2 + + + + + + + + + o + + + o o + + o o o + o o o o o o o o o o o -
Parallel audio frequency blocking circuit for audio frequencies > 160 Hz - 228 Hz (The audio frequency to be blocked must be specified in plain text) 400/525/690 50 up to 1 x per cubicle 300 Connecting lugs for capacitor modules choked (Bars and cover) 400/525/690 50 Number in the cubicle = Number of capacitor module in the cubicle - 1 Contol cabel 8-pol 400/525/690 50 Number in the cubicle = Number of capacitor module in the cubicle - 1 + : no fan required o : fan required - : not possible
7/3

Module Spectrum and Module Configuration with Main Busbars in the Cubicle
Module spectrum and module configuration in the cubicle
8PT19870
The choice of the capacitor modules (power and stages) depends on total power of the cubicle, number of steps and control series. Rated operating voltage [V] Frequency [Hz] Power/ cubicle [kvar] Number of steps [kvar] Number of controller modules (control steps) [kvar] Admissible ambient temperatures [C] (ventilated) 35 + + + + + + + o o o 40 45 + + + + + + o o o o + + + + + o o o o o 50 + + + + o o o o o o o o o -
Control series
Controller module without and with fan assembly (control transformer required if no 230 V voltage is available) up to 690 50 1 x per cubicle (basic unit) Controller 1 x per cubicle (basic unit) Expansion unit without and with fan assembly (control transformer required if no 230 V control voltage is available) up to 690 50 1 x per cubicle (expansion unit) 50 (2x25) 50 (1x50) 100 100 20 (2 x 50) (1 x 100) 1 1 1 1 1 1 2 2 3 3 4 4 + + + + + + + + + + 25 30 + + + + + + + + + o + + + + + + + + o o
Capacitor modules non-choked without parallel audio frequency blocking circuit 400/525/690 50 50 2 x 25 1:1 1 100 4 x 25 1:1:2 1 1 150 6 x 25 1:1:2:2 1 200 4 x 50 1:1:2 250 5 x 50 1:2:2 1 300 6 x 50 1:1:2:2 350 7 x 50 1:2:2:2 1 400 8 x 50 1:1:2:2:2 450 9 x 50 1:2:2:2:2 1 500 10 x 50 1 : 1 : 2 : 2 : 2 : 2 -
Capacitor modules choked 5,67 % (blocking effect >350Hz), 7% (... >250Hz) without parallel audio frequency blocking circuit 400/525/690 50 50 1 x 50 1 1 + + + + + + 100 2 x 50 1:2:2 2 + + + + + o 150 3 x 50 1:1:2:2 3 + + + + o o 200 4 x 50 1:1:1:1 4 + + + o o o 250 5 x 50 1:1:1:1:1 5 + + o o o Connecting lugs for capacitor modules choked (Bars and cover) 400/525/690 50 Number in the cubicle = Number of capacitor module in the cubicle - 1 Contol cabel 8-pol 400/525/690 50 Number in the cubicle = Number of capacitor module in the cubicle - 1 + : no fan required o : fan required - : not possible
7/4
8PT19870
Selection Table for Connecting Cables and Back-Up Fuses
System voltage AC 400 V 50 Hz Power per Rated Fuse per Cable crosscabinet or current phase section per housing L1, L2, L3 phase L1, L2, L3 [kvar] [A] [A] [mm] up to 21 30,3 35 10 25 36,1 63 16 30 43,3 35 50,5 80 25 40 57,7 100 35 45 64,9 50 72,2 100 35 60 86,6 160 70 70 101 75 108 80 115 200 95 100 144 250 120 125 180 300 150 150 217 355 2 x 70 160 231 175 253 400 2 x 95 200 289 500 2 x 120 250 361 630 2 x 150 300 433 2 x 3551) 2 x 185 350 505 2 x 4001) 4 x 95 400 577 2 x 5001) 4 x 120 450 650 500 722 2 x 6301) 4 x 150
1)
System voltage AC 525 V 50 Hz Rated Fuse per Cable crosscurrent phase section per L1, L2, L3 phase L1, L2, L3 [A] [A] [mm] 27,5 50 10 54,9 100 35 82,5 125 35 110 200 95 137 200 95 165 250 120 192 300 150 220 355 185 275 400 2 x 95 330 500 2 x 120 385 630 2 x 150 440 2 x 3551) 2 x 185 495 4 x 4001) 4 x 95 550 2 x 5001) 4 x 120
System voltage AC 690 V 50 Hz Rated Fuse per Cable crosscurrent phase section per L1, L2, L3 phase L1, L2, L3 [A] [A] [mm] 20,9 50 10 41,8 63 16 62,7 100 25 83,6 125 35 105 160 70 126 200 95 146 250 120 167 209 315 185 251 400 2 x 95 293 500 2 x 120 335 377 2 x 3151) 2 x 185 418
With this fusing the following warning notice is recommended "Warning, feedback voltage due to parallel cable".
7/5

Calculating and Determining the Required Capacitor Power
1. The electricity invoice from the power supply corporation indicates the consumed active power demand in kWh and the reactive energy in kvarh; the power supply corporation demands a cos from 0.9 to 0.95; to save costs, reactive energy should be compensated to a value that approximates cos = 1. Reactive energy kvarh 2. Determining tan 1 = Active power = kWh 3. Find the conversion factor "F" in the table and multiply it by the average power consumption Pm. In the case of tan 1, cos 1 shows the power factor before compensation whereas, in the case of factor "F", cos 2 shows the required power factor for compensation. 4. The required compensation power is specified in kvar. Example:
8PT19870
Reactive energy Wb = 19.000 kvarh per month Active power demand Ww = 16.660 kWh per month Average power consumption Active power Working time tan 1 = Reactive energy Active power = = = = = = = 16.660 kWh = 92.6 kW 180 h 19.000 kWh 16.660 kWh = 1.4
Power factor cos 1 Power factor cos 2 Conversion factor "F" Compensation power
0.66 (in the case of tan 1 = 1.14) 0.95 (desired) 0.81 (from tan 1 and cos 2) Average power x factor "F" 92.6 kW x 0.81
Required compensation power: 75 kvar
Table for Determining the Required Compensation Power

Actual value (given) tan 1 cos 1 4.90 3.87 3.18 2.68 2.29 2.16 2.04 1.93 1.83 1.73 1.64 1.56 1.48 1.40 1.33 1.27 1.20 1.14 1.08 1.02 0.96 0.91 0.86 0.80 0.75 0.70 0.65 0.59 0.54 0.48 0.43 0.36 0.29 0.20 0.20 0.25 0.30 0.35 0.40 0.42 0.44 0.46 0.48 0.50 0.52 0.54 0.56 0.58 0.60 0.62 0.64 0.66 0.68 0.70 0.72 0.74 0.76 0.78 0.80 0.82 0.84 0.86 0.88 0.90 0.92 0.94 0.96 0.98 Conversion factor "F" cos 2 = 0,70 3.88 2.85 2.16 1.66 1.27 1.14 1.02 0.91 0.81 0.71 0.62 0.54 0.46 0.38 0.31 0.25 0.18 0.12 0.06 cos 2 = 0,75 4.02 2.99 2.30 1.79 1.41 1.28 1.16 1.05 0.95 0.85 0.76 0.68 0.60 0.52 0.45 0.38 0.32 0.26 0.20 0.14 0.08 0.03 cos 2 = 0,80 4.15 3.12 2.43 1.93 1.54 1.41 1.29 1.18 1.08 0.98 0.89 0.81 0.73 0.65 0.58 0.52 0.45 0.39 0.33 0.27 0.21 0.16 0.11 0.05 cos 2 = 0,82 4.20 3.17 2.48 1.98 1.59 1.46 1.34 1.23 1.13 1.03 0.94 0.86 0.78 0.71 0.64 0.57 0.50 0.44 0.38 0.32 0.27 0.21 0.16 0.10 0.05 cos 2 = 0,85 4.28 3.25 2.56 2.06 1.67 1.54 1.42 1.31 1.21 1.11 1.02 0.94 0.86 0.78 0.71 0.65 0.58 0.52 0.46 0.40 0.34 0.29 0.24 0.18 0.13 0.08 0.03 cos 2 = 0,87 4.33 3.31 2.61 2.11 1.72 1.59 1.47 1.36 1.26 1.17 1.08 0.99 0.91 0.84 0.77 0.70 0.63 0.57 0.51 0.45 0.40 0.34 0.29 0.24 0.18 0.13 0.08 0.03 cos 2 = 0,90 4.41 3.39 2.70 2.19 1.81 1.68 1.56 1.45 1.34 1.25 1.16 1.07 1.00 0.92 0.85 0.78 0.72 0.65 0.59 0.54 0.48 0.42 0.37 0.32 0.27 0.21 0.16 0.11 0.06 cos 2 = 0,92 4.47 3.45 2.75 2.25 1.87 1.74 1.62 1.50 1.40 1.31 1.22 1.13 1.05 0.98 0.91 0.84 0.77 0.71 0.65 0.59 0.54 0.48 0.43 0.38 0.32 0.27 0.22 0.17 0.11 0.06 cos 2 = 0,95 4.57 3.54 2.85 2.35 1.96 1.83 1.71 1.60 1.50 1.40 1.31 1.23 1.15 1.08 1.00 0.94 0.87 0.81 0.75 0.69 0.63 0.58 0.53 0.47 0.42 0.37 0.32 0.26 0.21 0.16 0.10 0.03 cos 2 = 0,97 4.65 3.62 2.93 2.43 2.04 1.91 1.79 1.68 1.58 1.48 1.39 1.31 1.23 1.15 1.08 1.01 0.95 0.89 0.83 0.77 0.71 0.66 0.60 0.55 0.50 0.45 0.40 0.34 0.29 0.23 0.18 0.11 0.01 cos 2 = 1,00 4.90 3.87 3.18 2.68 2.29 2.16 2.04 1.93 1.83 1.73 1.64 1.56 1.48 1.40 1.33 1.27 1.20 1.14 1.08 1.02 0.96 0.91 0.86 0.80 0.75 0.70 0.65 0.59 0.54 0.48 0.43 0.36 0.29 0.20
7/6
8PT19872
Fixed-mounted Design
Contents Fixed-mounted Design Outgoing Feeders
Page
Fixed-mounted Design OFF Structure and Functions Cubicle Bus System Cable Connection Compartment Rated currents of Outgoing Feeders Space Requirements of Outgoing Feeders Project Planning Support Cubicles for customised solutions CCS Structure and Functions Cubicle Bus System Cable Connection Compartment Space Requirements of mounting plates and rapid assembly kits Project Planning Support 8/5 8/5 8/5 8/6 8/6 8/2 8/2 8/2 8/3 8/3 8/4
Catalogue SIVACON 8PT 05/2005
8/1
Fixed-Mounted Design (OFF)
The cubicles for outgoing feeders in fixed-mounted design are intended for the installation of circuit-breakers (MCCB), fuseswitch disconnectors, rapid assembly kits as well as mounting plates.
8PT19872
Cubicle bus system
If the cubicle is 600 mm wide, the cubicle bus system with the phase conductors L1, L2, L3 + N (PEN) is located at the rear of the cubicle. If the cubicle is 1000 mm wide, the PE, PEN and N conductor bars are located in the cable connection compartment. For 4-pole switched systems, the N-conductor is located next to the phase conductors L1, L2, L3 in the rear of the cubicle. PE cross section: PEN, N cross section: 1 x 40 x 5 1 x 40 x 10, 1 x 80 x 10

The switching device compartment can be equipped up to a height of 1600 mm: Cable supply optionally from below or top* *Consider cable flange plates! Cable connection front Cable connection front right-side
The connection of the inserted devices to the cubicle bus system is performed with cables via bus-mounting terminals. Flexible connectors can optionally be used for higher currents. The connecting material is not component of the delivery when ordering in partial stages. Rated current vertical distribution system CrossRated current In as function of ambient temperature section [A] 35 20 25 30 40 45 50 Cubicle unventilated 800 40x10 860 840 820 780 755 735 2x40x10 1290 1260 1230 1200 1170 1135 1100 Cubicle ventilated 850 40x10 915 895 870 825 805 780 2x40x10 1505 1470 1435 1400 1365 1325 1285 Short-circuit strength 40x10 Ipk = 110 kA Icw = 50 kA, 1s
600 mm
600 + 400 mm

The cable connection compartment, depending on cable connection direction, is situated optionally below or at top in the cubicle. A separate 400 mm wide cable connection compartment is available for 1000 mm wide cubicles. The cable connection is performed directly at the switchgear. For the maximum connectable cross-sections see the belonging switchgear catalogues. Devices with low rated current can be connected via terminals.
without door (front cover) or with door OFF All switchgear can be mounted on mounting plates or rapid assembly kits and is connected at the line side to the vertical distribution bus. At the front side the cubicle is covered by front covers and/or cubicle door (at cubicle width of 1000 mm with separate door of cable connection compartment). Cubicle doors are also with inspection window possible.
Door before device/ cable connection compartment unventilated IP54 ventilated IP41 With front cover ventilated IP31 8/2
Door with inspection window unventilated IP40/54
8PT19872
Rated currents of Outgoing Feeders (OFF) (Approximate value without test verification)
Rated current In as a function of ambient temperature [A] [A] unventilated ventilated 20 25 30 35 40 45 50 20 25 30 35 40 Fused outgoing feeders 3 pole 3NP40 10 160 3NP40 70 160 3NP42 70 250 3NP43 70 400 3NP44 70 630 Non-fused outgoing feeders 3 pole 3RV101 12 3RV102 25 3RV103 50 3RV104 100 Non-fused outgoing feeders 3 and 4 pole 107 115 3VL1 160 101 109 3VL2 160 162 (184) 174 (192) 3VL3 250 250 (285) 285 (325) 3VL4 400 375 (410) 405 (445) 3VL5 630 * Rated currents middle installation position Rated currents for 3VL circuit-breaker have been taken over from the withdrawable unit design ( ) Installation position at the bottom in the cubicle Device Type
Rated current
45
50
Space requirements of outgoing feeders (OFF)

Cubicle width 600 mm, vertical located devices (usable mounting depth 190 mm) without separation to vertical busbars, adjacent outgoing feeders, cable connection cable connection front Fuse-switch disconnector Quantity Rated current Type Module height [A] per line [mm] Fused outgoing feeders 3 pole 1 up to 4 160 3NP40 10 250 1 up to 3 160 3NP40 70 250 1 up to 2 250 3NP42 70 400 1 400 3NP43 70 400 1 630 3NP44 70 400 Non-fused outgoing feeders 3 pole 1 up to 9 12 3RV101 200 1 up to 9 25 3RV102 200 1 up to 7 50 3RV103 250 1 up to 6 100 3RV104 300 Non-fused outgoing feeders 3 and 4 pole 1 up to 3* 160 3VL1 250 1 up to 3* 160 3VL2 300 1 up to 3* 250 3VL3 300 1 up to 2** 400 3VL4 400 1 up to 2** 630 3VL5 400 Mounting plates (usable mounting depth 310 mm) 1 200 1 300 1 400 1 500 1 600 Rapid assembly kits 1 8GK4 450 1 8GK4 600 1 8GK4 750 1 8GK4 900 *) 4 pole: only 2 feeders per line is possible **) 4 pole: only 1 feeder per line is possible All outgoing feeders can be integrated also in 1000 mm wide cubicles, though a separation to the vertical busbar, adjacent feeder and cable connection is not possible
Circuit-breaker
I>
8/3
Space requirements of outgoing feeders (OFF)
8PT19872
Cubicle width 1000 mm, horizontal located devices (usable mounting depth 310 mm) with / without separation to vertical busbars, adjacent outgoing feeders, cable connection compartment Cable connection compartment right 400mm wide Fuse-switch disconnector Quantity per line Rated current [A] Type Module height [mm]
Circuit-breaker
I>
Fused outgoing feeders 3 pole 1 160 3NP40 10 150 1 160 3NP40 70 150 1 250 3NP42 70 250 1 400 3NP43 70 250 1 630 3NP44 70 300 Non-fused outgoing feeders 3 pole 1 12 3RV101 100 1 25 3RV102 100 1 50 3RV103 150 1 100 3RV104 150 Non-fused outgoing feeders 3 pole with / without plugin socket 1 160 3VL1 200 (150)* 1 160 3VL2 200 (150)* 1 250 3VL3 200 (150)* 1 400 3VL4 200 1 630 3VL5 300 Non-fused outgoing feeders 4 pole with / without plugin socket 1 160 3VL1 200 1 160 3VL2 200 1 250 3VL3 200 1 400 3VL4 250 1 630 3VL5 350 Empty compartments 1 100 1 200 1 300 1 400 1 500 1 600 *) Values in parenthesis with plug-in socket without separation
Project planning support for OFF-cubicle

OFF-cubicle, 600 mm wide Without separation to vertical busbars, adjacent outgoing feeders, cable compartment. Outgoing feeders, rapid assembly kits as well as mounting plates with and without covers can be mounted. The assembling height is 1600 mm, the modular grid 50 mm. Outgoing cable feeders up to 250 A can be optionally located in cubicle. Outgoing cable feeders starting with 400 A can be installed at bottom and at top in the cubicle depending on the direction of the cable connection. OFF-cubicle, 1000 mm wide With and without separation to vertical busbars, adjacent outgoing feeders, cable connection. Outgoing cable feeders and empty compartments can be mounted. Outgoing feeders, rapid assembly kits as well as mounting plates for cubicle width of 600 mm can be integrated, though a separation to vertical busbars , adjacent outgoing feeders and cable connection is not possible here. Cubicle high doors with inspection window The use of doors with inspection window excludes arcing fault safety. These doors are exclusively deliverable with release lever lock. Order notice: The single components of the rapid assembly kits are not component of the delivery when ordering in partial stages. The cubicle design includes only the mounting for the rapid assembly kits. Rapid assembly kits and accessories have to be ordered separately.
8/4
8PT19872
Cubicles for Customised Solutions (CCS)
The cubicles for customised solutions are intended for the installation of rapid assembly kits as well as unequipped mounting plates.
Internal Separation / Doors

The switching device compartment can be equipped up to a height of 1600 mm: Cable connection front Cable supply optionally from bellow or top* *Consider cable flange plates!
With door unventilated IP54 ventilated IP41
Door with inspection window unventilated IP40/54
Without door (front covers) ventilated IP41
Cubicle bus system

The cubicle bus system with phase conductors L1, L2, L3 + N or PEN is located at the rear of the cubicle. It offers various connection possibilities. The connection of the inserted devices to the cubicle bus system is performed with cables via bus-mounting terminals. Flexible connectors can optionally be used for higher currents. The connecting material is not component of the delivery when ordering in partial stages! with door Rated current vertical distribution system Cross section Rated current In as function of ambient temperature [A] 35 20 25 30 40 45 50 Cubicle unventilated 800 40x10 860 840 820 780 755 735 2x40x10 1290 1260 1230 1200 1170 1135 1100 Cubicle ventilated 850 40x10 915 895 870 825 805 780 2x40x10 1505 1470 1435 1400 1365 1325 1285 Short-circuit strength Ipk = 110 kA Icw = 50 kA, 1s
600/850 mm
600/850 mm
without door (front cover) CCS
All switchgear can be mounted on assembly plates or rapid assembly kits and are connected with the supply line side to the vertical distribution bus. At the front side the cubicle is covered by front covers and/or cubicle door. Cubicle doors are also possible with inspection window.

The cable connection compartment, depending on cable connection direction, is situated optionally below or at top in the cubicle. The cable connection is performed directly at the switchgear. For the maximum connectable cross-sections see the belonging switchgear catalogues. Devices with low rated current can be connected via terminals.
400/1000 mm (with door) CCS The 400 and 1000 mm wide CCS cubicles are covered to the front exclusively with cubicle doors without inspection glass. Module plates are available for the installation of devices. The installation of vertical distribution bars is not possible in 400 mm wide cubicles. Catalogue SIVACON 8PT 05/2005 8/5
Space Requirements of mounting plates and rapid assembly kits
8PT19872
Cubicle width 400 and 1000 mm Module height [mm] Mounting plates (usable mounting depth 310 mm) 1 200 1 300 1 400 1 500 1 600 Cubicle width 600 and 850 mm Quantity Per line Module height [mm] Mounting plates (usable mounting depth 310 mm) 1 200 1 300 1 400 1 500 1 600 Rapid assembly kits 1 8GK4 450 1 8GK4 600 1 8GK4 750 1 8GK4 900 Rated current [A] Type Module width [mm] Quantity per line Rated current [A] Type Module width [mm]
500 / 750* 500 / 750* 500 / 750* 500 / 750*
Project planning support for CCS cubicle

CCS-cubicle, 600 mm width Mountable are rapid assembly kits as well as mounting plates with or without covers. The assembling height is 1600 mm, the modular grid 50 mm. Cubicle high doors with inspection window The use of doors with inspection window excludes arcing fault safety. These doors are exclusively deliverable with release lever lock.
Mounting of cubicle high assembly kits for installation built-in devices

Applying a cubicle high rapid assembly kit the available height is 1650 mm. An assembling height of max. 1800 mm can be reached (see 8PT 16760) at CCS cubicles without PE-bar. The cubicles are prepared for assembly of 1800 mm longitudinal beams to incorporate rapid assembly kits. Recommendation Mounting of 250 mm wide assembly kits - for 600 mm wide cubicle = 4 pieces longitudinal beams of 1800 mm necessary - for 850 mm wide cubicle = 6 pieces longitudinal beams of 1800 mm necessary Order notice: The single components of the rapid assembly kits are not component of the delivery when ordering in partial stages. The cubicle design includes only the mounting for the rapid assembly kits. Rapid assembly kits and accessories have to be ordered separately.
8/6
8PT19873
Processing Quotation and Orders
Contents Processing Quotation and Orders
Page
Data Acquisition Sheets Legend further to the Data Acquisition Sheet Network systems Quality Management Certificate Declaration of Conformity
10/2 10/5 10/7 10/8 10/9
10/1

Data Acquisition Sheet for an Order
8PT19873
Project Data
Customer Project Order Code (AKZ) Delivery deadline Penalty Processed by Telephone Fax Date
Standards and Regulations

IEC 60439-1 / DIN EN 60439-1 VDE 0660 part 500 IEC 61641 / VDE 0660 part 500 supplement 2, Internal fault safety IR 1 20 C 2000 m IP 30 IP 54 IP 00 none none IR 2 30 C others Arc barriers between 2 cubicles (Limiting of electric arc on a cubicle) IR 3 40 C Info see legend 50 C
Environmental Conditions
Environmental class (interior climate) Ambient temperature (24-hour average) Installation altitude above MSL (mean sea
level)
25 C
35 C
45 C
IP degree of protection To the interior ventilated unventilated towards the cable basement Aggravated operating conditions Control cabinet heating
IP 31
IP 40
IP 41 at the works on-site
IP 30 chemical emissions yes TN-S L1, L2, L3 PE+N
Supply Data
Type of network Version of external connection see legend for info TN-C L1, L2, L3 PEN 3 -pole switchable kVA V kA rear (top) A blank insul. L1,L2,L3 PE blank PE single front none 2400 mm from bellow from rear from below from rear Standard (acc. operating instructions /
catalogue)
others
Transformer rated power Sr Rated operating voltage Ue Rated short-time withstand current Icw
4 pole switchable Rated short-circuit voltage uz Frequency f
% Hz
Horizontal Busbar System

Position Rated current In Treatment Cu AC version L1, L2, L3 + ... rear (bottom) A silver-plated insul. L1,L2,L3,N PEN N silver-plated PEN simultaneous operation tinned PEN, N = 50% tinned N back-to-back yes PEN, N = 100 % insul. to device (FCB)
Vertical Busbar System

Treatment Cu AC version L1, L2, L3 + ... Type of installation Restricted total length Max. net length per transport unit Cable connection for supply cubicles for feeder cubicles Cable cross-section/quantity
Setting Up and Installation of Switchboard

mm mm
to customer s requirements
Identification / Inscription
Identification (on the door) Inscription in language Identification type / material Remark: White Resopal plate, black lettering Device designation (on functional unit) Mimic diagram Wire end designation single none none PVC Type H05V-K black 1,0 mm (Plain text declaration) no none German per switchboard English Scotchcal-Film Resopal (pasted) Resopal (bolted) double Scotchcal-Film other per cubicle French Scotchcal-Film Resopal (pasted) Resopal (bolted) per functional unit others -Resopal (pasted) Resopal (bolted)
quantity / conductor halogen-free Typ H05V-K grey 1,0 mm
Wiring
Insulation material of leads Wiring of auxiliary circuits (wire end ferrules uninsulated) Coloured wiring Special wiring specifications Type H07V-K black 1,5 mm Type H07V-K grey 1,5 mm
yes (plain text declaration)
10/2
8PT19873
Auxiliary voltage (Rated Control Voltage Us)
Auxiliary voltage I Auxiliary voltage II Auxiliary voltage III for: Phase//N tap for: Phase//N tap for: Phase//N tap

AC DC Rectifier AC DC Rectifier AC DC Rectifier V Hz extern V Hz extern V Hz extern
Control transformer Control transformer Control transformer
Cubicles
Internal separation acc. to VDE 0660 part 500 item 7.7 (Info see legend) FCB1, BC T, BC L-cubicle Form 1 Form OFFD-cubicle Form 1 Form OFPD-cubicle Form 1 Form OFF-cubicle Form 1 Form PFC-cubicle Form 1 Form CCS-cubicle Form 1 Cover of the busbars no yes Partition between 2 cubicles no yes Cover of FCB1-cubicle (cable connection) no yes OFF-cubicle, 1000 mm without separation RAL 7032 Colour of enclosure parts (all frame parts sendzimir galvanised) Socket 200 mm no Double-bit key Door locks Door hinge left 2b 2b 2b 2b 2b
with separation Ergo grey RAL yes espagnolette lock right separated door with door-cutout with inspection window with inspection window
handle
lockable
Doors
FCB1, BC T, BC L-cubicle OFFD-cubicle OFF-cubicle CCS-cubicle Cubicle-door Cubicle-door Cubicle-door Cubicle-door
front cover front cover
Functional units
Protective device in main circuit Indicator lights Locking mechanisms Circuit-breaker 3WL Fuse Circuit-breaker Filament lamps Glow lamps LED (Standard execution of rotary door mechanisms ca be locked with padlocks) mech. ON mech. OFF Sealing cap ON / OFF Supply Earth fault monitoring Voltage measurement direct direct with changeover switch Current measurement 1-phase 3-phase Local Measuring transducer (control room) Local and control room Universal measuring device with bus link Communication via PROFIBUS
A A A A V V
Functional units Additional data

Feeder Coupling
Packing
FCB1-cubicle inland export container transport by crane
10/3

Tests / Customer Acceptance Procedure
Acceptance test date Category Object of acceptance Inspection (A) Cubicles Number of persons Visual accept.(B) Cubicles Acceptance (C) Cubicles
8PT19873
NOTE: Acceptance procedures must be ordered by order slip (BZ) or addendum order slip in SBL (Switchboard factory Leipzig). This requirement must be announced at SBL at least one week before customer acceptance.
Contents of acceptance
Checking of performance, completion and special features, random checks of mechanical function
Same as A, but additionally: repetition of routine tests of predefined functional units / subassemblies (voltage-, function- and dielectric test)
Same as B, but additionally: wiring of the aforementioned transport units, cubicles and function units to verify total functioning
Please note deviations from the standard here

Name Type Remarks
10/4
8PT19873
Legend further to the Data Acquisition Sheet Environmental conditions for switchboards
Environmental conditions for switchboards The external climate and the external ambient conditions (natural foreign bodies, chemically active pollutants, small animals) may exert differing degrees of influence on the switchgear. Influences depend on what kind of air-conditioning system is installed in the switchgear room. The need for additional measures implemented on the switchgear therefore depends on the resulting interior climates, which are subdivided into three environmental classes: Environmental class IR 1 (interior 1): Interior of buildings with good thermal insulation or a high thermal capacity, heated or cooled; normally only the temperature is monitored, e.g. normal living rooms, offices, shops, transmission and switching exchanges, storage rooms for sensitive products.
Environmental class IR 2 (interior 2): Interior of buildings with low thermal insulation or low thermal capacity, heated or cooled, without temperature monitoring. Heating or cooling may fail for several days on end, e.g. unmanned relay, amplifier and transformer stations, stables, automotive workshops, large manufacturing rooms, hangars.
Environmental class IR 3 (interior 3): Interior of buildings without special thermal insulation and low thermal capacity, neither heated nor cooled, in humid heat regions too, e.g. work rooms, telephony rows, building entrances, barns, storerooms, unheated storerooms, sheds, garages and network stations. Measures on the switchgear Heating Degree of Degree of Contact Treatment protection protection to to cable operation basement area Screwed Moving Points contacts IP30/40 ----
Environmental conditions in the switchgear room Room climate in accordance with IEC 60721-3-3 acting directly on the switchgear Ambient temperature Relative humidity None Condensation Natural foreign matter, chemical pollutants, small animals None
Environmental class +5 to +40 C IR1 5 % to 85 % 24 h average max. 35 C Environmental class -25 to +55 C IR2 10 % to 98 % 24 h average max. 50 C
--
Occasional- None -ly, approx. 1 x per month Flying sand, dust -for 2 hours Small animals -Environmental class -25 to +55 C Frequently, None IR3 10 % to 98 % approx. Blown sand, dust 24 h average 1 x per day max. 50 C for 2 hours Dripping water to IEC 60529 Blown sand, dust and dripping or splashing water to IEC 60529 Small animals Regions with chemical emission Continuously permissible concentration Sulphur dioxide (SO2) Hydrogen sulphide (H2S) Hydrogen chloride (HCl) Ammonia (NH3) Nitrogen oxides (NO2) Chloride covering C1 (salt mist)
IP30/40 IP54 IP40 IP30/40 IP54
--IP40 ---
-------
-------
IP31/IP41 --
IP54
--
--
--
IP40 IP40 Measures for higher concentrations:
2 ppm 1 ppm 3 ppm
Pollutant-reducing measures are necessary in the event of higher concentrations, e.g. Air intake for the operating room from a location with a low burden Put the operating room under a slight excess pressure to atmospheric pressure to prevent inward diffusion of pollutants Oversize switchgear or components such as busbars and distribution bars (Reduction of temperature rise)
15 2 2 mg/dm
10/5

Legend further to the Data Acquisition Sheet Forms of Internal Separation (Form 1 to 4)
Protective goals acc. to VDE 0660 part 500, 7.7i: Protection against contact with hazardous parts in the neighboring function units. The degree of protection must be at least IPXXB. Protection against the ingress of solid foreign bodies from one function unit of the switchgear assembly into a neighboring one. The degree of protection must be at least IP2X.
8PT19873
Form 3 Separation between busbars and functional units + Separation between functional units + Separation between connections and functional units
Legend: Busbars including distribution bars Functional unit(s) Including connection points for External conductors Form 3a No separation between connections and busbars Form 3b Separation between connections and busbars
Housing
Internal separation
Form 4 Separation between busbars and functional units + Separation between functional units + Separation between connections of functional units
Form 1 No internal separation
Form 2 Separation between busbars and functional units
Form 4a Connections in the same separation as the connected function unit
Form 4b Connections not in the same separation as the connected function unit
Form 2a No separation between connections and busbars
Form 2b Separation between connections and busbars
Depending on the requirement, the function areas may be subdivided as detailed in the following table: Form 1 X X X X 3NJ6 3NJ4 X X X Form 2a Form 2b X X X* X X X Form 3a Form 3b Form 4a Form 4b
Circuit-breaker design Fixed-mounted design Reactive power compensation In-line plug-in design Cubicle for customised solution
FCB1 BC T, BC L OFF PFC OFPD OFFD CCS
1 ACB/cubicle 1 ACB/cubicle)
* Form 2b possible only for complete configuration
10/6
8PT19874
Network configuration
TN systems
First letter T (Terre): Second letter N (Neutral):
Direct earthing of a network point necessary Exposed conductive part connected via PE conductor (PE) and/or PEN conductor with an earthed network point (in certain circumstances, additional equipotential bonding necessary)
4)
4)
4)
4)
or
RB 2 or RB / RE UL / (UO - UL) 1 : 3.4 C Neutral and PE conductors laid together as PEN conductor throughout C-S Neutral and PE conductors partly laid together as PEN conductor and partly laid separately S Neutral and PE conductors laid separately throughout In the case of an earthed phase conductor, only a TN-S system is possible. An earthed phase conductor must not be used as the PEN conductor, i.e. separate phase and PE conductors are necessary throughout. Dimensioning of PE conductors (PE, PEN) in accordance with IEC 60439-1, DIN EN 60439-1 The cross-section of PE conductors (PE, PEN) in a switchgear assembly for connection of the PE conductors fed in from externally must be defined in accordance with one of the following methods: a) The cross-section of PE conductors must not be less than the corresponding value in Table 4. If application of this table results in non-standardized cross-sections, PE conductors with the next largest standardized cross-section must be used. Table 4 Cross-section of phase Minimum cross-section of corresponding conductor [mm] PE conductor [mm] S S 16 16 16 < S 35 S/2 35 < S 400 200 400 < S 800 S > 800 S/4 Note: In Table 4, it is presumed that the currents of the neutral conductor do not exceed 30 % of the phase conductor currents.
The following additional requirements apply to PEN conductors: - The cross-section must not be less than 10 mm Cu or 16 mm Al; - The PEN conductor need not be insulated within a switchgear assembly. b) In relation to the thermal load, the cross-section of the PE conductor must be calculated in accordance with the formula in Appendix B or must be determined by means of a different method, e.g. by testing. The following conditions must be fulfilled simultaneously when determining the cross-section of PE conductors: 1. In a test as detailed in IEC 60439-1 section 8.2.4.2, the resistance value of the fault loop must meet the conditions for response of the short-circuit protection facility. 2. The function conditions of the short-circuit protection facility must be chosen so as to ensure that the temperature in the PE conductor (resulting from the fault current) does not rise to such an extent that the conductor or its continuous connection may become damaged.
10/7
8PT19874
10/8
8PT19874
10/9
8PT19876
Editing Hints
Contents Editing hints
Page
Overview Order Numbers for 8PT-Operating Instructions Notes regarding Contract Related Agreements on the 8PT-Documentation Notes for Editing the 8PT-Operating Instructions by the Franchisee Notes Regarding Alteration Service
11/2
11/3
11/3 11/3
11/1
Editing Hints
Overview Order Numbers for 8PT-Operating Instructions
No. 01 02 03 04 05 06 07 08 09 10 Designation General Transport of Switchboards Installation and Base Fixing Electrical and Mechanical Cubicle Joint Frame / Enclosure / Protection Degree Electrical Connections (external) Operation and Care Re-order of assemblies and devices Circuit breaker 3WL - Fixed-mounted / withdrawable Cubicles for Customised Solutions - Cable connection side front - Compensation cubicle 11 (FCB1, BC) (OFF) (CCS) (PFC) 8PT17237_ available Order-No. 8PT17221_ 8PT17222_ 8PT17223_ 8PT17224_ 8PT17225_ 8PT2223_ 8PT2224_ 8PT2226_ 8PT17235_ 8PT17236_ Remarks available available available available available available available
8PT19876
Preregistered for notes regarding ordering of additional devices to the customer available available
Outgoing Feeder (OFFD) - Fixed-mounted / In-line fuse-switch-disconnector 3NJ4 Outgoing Feeder (OFPD) - In-line type switch-disconnector-fuse 3NJ6 Notes for Franchisees Change notes (for new issues of documentation)
12 49 50
Internetaddress 8PT2266_ 8PT17270_
http://www.ad.siemens.de/cd/energie/html_00 /support.htm available, notes are also part of the technical catalogue Distribution on CD-ROM to franchisees (overview containing information regarding new OI alteration status from 12/02)
11/2
8PT19876
Notes regarding Contract Related Agreements on the 8PT-Documentation
Editing Hints
Danger references in the SIVACON operating instructions meet the usual German practice regarding form and extent. Danger references have to be adapted to the local standards and laws. The franchisee shall provide notes conform to the local legal situation. Cases of doubt shall be clarified hand in hand with the franchisor as far as the questions are product related.
Notes for Editing the SIVACON- Operating Instructions by the Franchisee

1. The operating instructions are written in Microsoft Word 97, Issue SR2. 2. The embedded figures consist partially of .tif files and partially of Designer 4.1 .ds4 files. 3. If there is an operating instruction order number given in the operating instructions without relation to a release, two rectangles are shown after the underline instead of the release number (another used expression: change counter ): _ 4. Altered text passages of the Word files will be shown in bright blue colour to make them clearly visible for the translator. 5. For editorial work please insert the not printable signs. 6. Changed figures or photo prints will be marked above and below with a line of conditional hyphens in bright blue colour. If a figure is deleted without a substitute the marking looks like given below (please insert the not printable signs)
These signs do not need to be deleted because they do not appear in the printed file. 7. Text-alterations will not be marked if the text is part of a figure.
Notes regarding Alteration Service

The change note 8PT17270_ new issues amendments changes invalid declarations will be distributed with each new release of the SIVACON documentation in case there are:
of operating instructions. The change note will contain the following information in a suitable manner: Listing of the order numbers of those operating instructions with changes and indication of the new change counter. The new release of a not yet existing operating instruction will be handled as a change as well as the invalid declaration of an existing operating instruction, i.e. both will be indicated in this list. The new release will be shown with a change counter 00, the invalid declaration will be indicated with one digit higher than the last issue. Additionally the cover sheet of the belonging operating instruction will be distributed with the new change counter and an additional label "INVALID" (in bold letters). The belonging section of the relevant operating instruction has to be listed to each alteration in the change note. Altered passages have to be incorporated into existing translations by the franchisee. He is responsible to coordinate the new technical status of the documentation with the belonging technical status of his running projects. For later supply of operating instructions of an already invalid issue the franchisee is asked to archive the old issues in a suitable manner (e.g. additional demand by the customer for already supplied switchboards of this technical status).
11/3

Sivacon 8PT-Busbar Rear-Technical Catalogue

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General

Frame and Enclosure

Horizontal Main Busbars

In-line Type Fixedmounted Design 3NJ4

In-line Type Plug-In Design 3NJ6

Reactive Power Compensation

Processing Quotations and Orders

1/4 1/6 1/6 1/7 1/8 1/9

1/10 1/11 1/11

Siemens SIVACON 8PT 05/2005

Main Distribution Board In up to 3200 A Icw up to 85 kA Ipk up to 187 kA

Subdistribution Board In up to 1250 A Icw up to 50 kA Ipk up to 110 kA

Values refer to main busbar system

Siemens SIVACON 8PT 05/2005

Chemicals and mineral oil industry: Main distribution boards

Power industry: power station and auxiliaries systems

Public/private contractors: building systems

Siemens SIVACON 8PT 05/2005

Siemens SIVACON 8PT 05/2005

(50 kA) x1s 28.9 KA 3s

Nominal short-circuit breaking capacity (Icn) Test sequence P1

Rated impulse withstand voltage (Uimp)

Siemens SIVACON 8PT 05/2005

Environmental class IR2

Environmental class IR3

IP30/40 IP54 IP40 IP30/40 IP54

IP40 IP40 ---

Regions with chemical emission

Measures for higher concentrations

2 ppm 1 ppm 3 ppm

Siemens SIVACON 8PT 05/2005

Reduced aisle widths in the area of open doors

Operating and Maintenance Aisles

800 mm 850 mm 800 mm 600 mm

600 700 700 700

Transport floor height: Transport floor depth:

Siemens SIVACON 8PT 05/2005

Space for cables and busbar bushings In the fixing plane

Foundation frame fixed on concrete:

Siemens SIVACON 8PT 05/2005

Rated Short-Circuit Breaking Capacity of the Circuit Breakers ACB, MCCB

Siemens SIVACON 8PT 05/2005

230 360 320 480

Cubicle Designations and Abbreviations

OFFD OFPD PFC OFF CCS

Siemens SIVACON 8PT 05/2005

Frame and Enclosure

2/2 2/2 2/2 2/2 2/2 2/3 2/3 2/3 2/4

Siemens SIVACON 8PT 05/2005

Frame and Enclosure

Frame with attached partition sheet on the left

Siemens SIVACON 8PT 05/2005

Frame and Enclosure

Height [mm] 2000

Height [mm] 2000

2000 / 2200 (with base)

Height [mm] 2000

Height [mm] 2000

Height [mm] 2000

Rear panel 9 mm Frame Side panel 9 mm Partition sheet (outside) 1 mm

Height [mm] 2000

Cubicle height/cubicle depth

Cubicle height (mm) 2000* 2200* (2000 + 200 base)