Clima Manager

Users instructions

Warnings
Warning! Do not ignite the boiler for the first time unaccompanied.
First ignition, installation, initial settings and servicing must be carried out exclusively by competent staff. Incorrect installation can cause damage to persons, animals and property; the manufacturer will not be held responsible for any such damage. For subsequent boiler ignition, please read the paragraph entitled Boiler ignition procedure. This chapter is addressed to those of you who operate the appliance in the correct situation, i.e. when the boiler has already been installed and ignited for the first time by one of our service engineers.

Display symbols
BOILER ON BOILER LOCKOUT FLUE GAS
SAFETY

WATER
SHORTAGE

OVERHEATING

CENTRAL HEATING
MODE

DHW

Important
Read these instructions thoroughly. Keep all literature supplied with the appliance in a safe place for future reference by the user, the installer and our service engineers.

MODE

SHUTDOWN
SERVICE ENGINEER REQUIRED

FLUE SWEEP
MODE

LOCKOUT

Guarantee
The guarantee on this appliance is valid from the date of first ignition, which must be carried out exclusively by one of our authorised service engineers.The Guarantee Certificate is issued by our After-Sales Service Centre after the boilers first ignition and following the verification that the boiler has been installed correctly. Please contact your nearest authorised Service Centre for any assistance on the electrical, hydraulic and gas circuit.

OPERATING ANOMALY

AUTOMATIC OPERATION COMFORT/ROOM

REGULATION TEMPERATURE

ECONOMY/ROOM
REGULATION TEMPERATURE

2 - Clima manager

A B C D E

J I
SET TIME/DAY PROGRAM DAY/NIGHT

H G

F
A - Blue ON OFF button B - Red RESET button C - TEMPERATURE SETTING buttons D - SET button E - TIME/DAY button F - CONTROLS ACCESS flap G - PROGRAM button H - DAY/NIGHT I - OPERATION button (Manual or automatic) J - MODE SELECTION button
Clima manager - 3

Table of Contents
Remote control main unit
What is it and how does it work? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 5

Preliminary operations
Boiler ignition procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Resetting the system pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Setting the time and day . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Operating mode selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 8 8 9 10 11 12 13 13 14 15 16 17 17 17 19 22

Manual operation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Setting the temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page How to adjust the COMFORT temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page How to adjust the temperatures set (DHW and heating flow) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page How to adjust the COMFORT/ECONOMY temperatures set . . . . . . . . . . . .page Temporary adjustment of the room temperature . . . . . . . . . . . . . . . . . . . . . .page Adjusting the domestic hot water and central heating flow temperature . . .page Weekly programme Weekly programme display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Default weekly temperature regulation programme . . . . . . . . . . . . . . . . . . .page How to adjust the weekly temperature regulation programme . . . . . . . . . .page PARTY function/HOLIDAY function (anti-freeze) . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

Automatic operation

Shut off
Boiler shut off procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 23

Possible anomalies

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Operation lockout A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Safety cut-off E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page How to reset the default values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

24 24 25 26

Useful tips

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 27 Routine maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 28 Prevention devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

Glossary of terms

30

Instructions for the Installers and Service Engineers (ONLY FOR AUTHORISED STAFF) . . . . . . . . . . . . . . . . . . . .page 28

4 - Clima manager

Remote Control
What is it and how does it work?
The remote control allows you to communicate with the boiler from your favourite room in the home.This means you can fit the boiler in the most suitable point of installation and control it from a distance. The few control buttons and the display panel on the remote control allow for a simple yet powerful management of the temperature regulation in your home, as well as the complete control of your domestic hot water supply. The sophisticated technology used guarantees a unique comfort. The remote control also provides initial help in the event of a boiler malfunction, indicating the type of anomaly detected, suggesting action to solve the problem or recommending you call the Service Centre for assistance.The remote control is in fact an efficient and reliable ally for your well-being. The main user/boiler dialogue controls are as follows:

Blue ON/OFF button Red RESET button

MODE SELECTION button OPERATION button (Manual or automatic) TEMPERATURE SETTING buttons

Clima manager - 5

Open the flap to access 4 additional setting buttons.

SET button TIME/DAY button

SET TIME/DAY PROGRAM DAY/NIGHT

DAY/NIGHT button PROGRAM button CONTROLS ACCESS flap

The following values are shown in the centre of the display.

TEMPERATURE OF THE ROOM WHERE THE REMOTE CONTROL IS INSTALLED

TIME OF DAY

6 - Clima manager

Days of the week.

Sunday Monday

Saturday

Tuesday

Friday

Thursday

Wednesday

Room temperature regulation time portions display.

Here is a brief summary of what you can do with the remote control (each function is illustrated in more detail over the next few pages). Turn the boiler on and off. Adjust the temperature of the room, central heating and domestic hot water supply. Use an automatic weekly central heating programme on two room temperature levels, extremely easy to personalise. Improve the general comfort of your home, with the automatic temperature correction of the central heating flow to the radiators, just by installing an external temperature sensor. Temporarily adjust the programme set with the Party and Holiday functions. Manage the peripheral units: zone valve. Control any anomalies.

Clima manager - 7

Preliminary operations
Boiler ignition procedure
1) Check the electricity supply at the external bipolar switch. 2) Turn on the gas tap on the outside of the boiler. 3) Reset the system pressure (see the next paragraph). 4) Ignite the boiler by setting the knob on the boiler control knob to I. 5) Press the blue illuminated button on the remote control.

Blue ON/OFF button

Resetting the system pressure

Before ignition, you must check the pressure of the system on the pressure gauge. When the system is cold, the pressure should be between 0.5 and 1.5 bar (in the blue part of the scale). If the pressure is below the minim u m v a l u e , Consult your installer for checking and refilling the system. Once the pressure reaches 1 bar, close the valve. Bleed any air from the radiators and repeat the operation. If the pressure drops frequently, call the installer for assistance.

PRESSURE GAUGE

8 - Clima manager

Setting the time and day

Setting the time and day is indispensable for the boiler operation.The installer will therefore set them upon first ignition. The following instructions will however enable you to adjust the settings precisely whenever necessary.
1) Open the controls access flap. 2) Press the TIME/DAY button for approximately 3 seconds: the hour numbers will begin to flash. Use the (+) and () buttons to set the hour. 3) Press the SET button to move on to setting the minutes, again using the (+) and () buttons. 4) Press the SET button to move on to setting the day of the week. Use the (+) and () buttons to scroll through the days of the week (see figure). 5) Press the TIME/DAY button to confirm the settings. Setting is now complete.

SET button TIME/DAY button

SET TIME/DAY PROGRAM DAY/NIGHT

DAY OF THE WEEK (Monday)

To change any of the values entered, just repeat the above procedure.

TIME OF DAY

NB: In the event of a power failure, the time and day setting is stored for 90 minutes maximum.

Clima manager - 9

Operating mode selection

The boiler can operate in manual or automatic mode. The operating mode is set by the installer on first ignition of the appliance. However, you can change the operating mode whenever you wish, depending on your needs. Please refer to the relevant chapters for the description of the two operating modes.

Use the MAN/AUTO button to select the desired operating mode.

OPERATION button (Manual or automatic)

As you press the button repeatedly, the display will vary as follows: MANUAL OPERATION AUTOMATIC OPERATION

10 - Clima manager

Manual operation
In manual operating mode, the boiler does not follow any automatic default programmes and instead operates constantly in accordance with the settings made.

You can choose from 3 different operating conditions and one stand-by mode. To choose the desired operating condition, press the MODE button (see diagram).

MODE SELECTION button

domestic hot water production

central heating + DHW production, with priority given to the DHW

Clima manager - 11

Setting the temperatures

In manual operating mode, the boiler lets you set two types of temperatures. The desired room temperature (COMFORT). In central heating mode, the ignition and operation of the boiler are used to reach and maintain the COMFORT temperature. The temperature of the domestic hot water and of the central heating flow. The temperature set for the central heating flow obviously determines the speed with which the room temperature can be reached. It may be a good idea to raise the temperature set for the central heating flow to enable the desired room temperature to be reached, in exceptionally rigid climatic conditions.The boiler temperatures are factory-set as follows: 40C DHW, 75C central heating.

Display
The room temperature detected by the sensor is constantly shown on the remote control display.

Room Temperature Display

To view the COMFORT temperature set,

COMFORT Temperature Display

press the (+) or () button. During this operation, the COMFORT temperature flashes.

Setting condition display

To view the temperatures set for the domestic hot water and the central heating flow, press the TEMP button.

Setting condition display Domestic Hot Water temperature set Temperature set for the central heating circuit flow

The display will stay on the screen for 5 seconds.

12 - Clima manager

How to adjust the COMFORT temperature

Display the temperature (see previous paragraph). Press the (+) and () buttons to adjust the COMFORT temperature. Press once to display the temperature and again to change the value. During this operation, the COMFORT temperature flashes.

How to adjust the temperatures set for the DHW and the central heating flow
To adjust the temperature of the Domestic Hot Water, keep the TEMP button pressed until the default value flashes up on the display, then press the (+) and () buttons to adjust it.

To adjust the temperature of the central heating flow, from the above position (display of the DHW temperature), press the TEMP. button again and, when the flashing value is displayed, adjust it using the (+) and () buttons; press the TEMP button again to complete the procedure.

Clima manager - 13

Automatic operation
When this operating mode is selected, the boiler lights automatically both for central heating as well as for the production of Domestic Hot Water. The word AUTO is displayed on the screen. The heating cycle will follow the default weekly temperature regulation programme on two temperature levels: COMFORT temperature ( ), normally used during the daytime, ECONOMY temperature ( ), normally used at night. The combination of the two different room temperature features with the time bands foreseen (see chapter entitled How to adjust the weekly temperature regulation programme) will ensure you maximum comfort, always. The display will indicate the situation relative to the current day and the hours of the day during which programming is required.

ECON
COMFO RT

OM

Indicates automatic operation COMFORT programmed time segment (boiler requested to operate in the time segment from 6 to 8 a.m.)

In the above situation (19:30), the central heating is on (we are in the default time segment from 17:00 to 21:00) to raise the room temperature (currently 18C) to that set (e.g. 20C).

14 - Clima manager

Display
The room temperature detected by the sensor is constantly shown on the remote control display. To display the COMFORT and ECONOMY room temperatures: 1) open the flap 2) press the DAY/NIGHT button to display the COMFORT temperature, press the button again to display the ECONOMY temperature 3) to return to the initial display, press the DAY/NIGHT button, or wait approximately 10 seconds.
Room Temperature Display

COMFORT Temperature Display Setting condition display

ECONOMY Temperature Display Setting condition display

How to adjust the COMFORT/ECONOMY temperatures set

The default values for the COMFORT and ECONOMY room temperatures are as follows:

COMFORT room temperature ECONOMY room temperature

Clima manager - 15

To change the above values: 1) open the controls flap on the remote control 2) press the DAY/NIGHT button for three seconds. The COMFORT temperature ( ) will begin to flash, and you can adjust it using the (+) and () buttons. Press the SET button to move on to the adjustment of the economy temperature ( ), again using buttons (+) and (). To confirm and complete the adjustment procedure, press the DAY/NIGHT button.
SET TIME/DAY PROGRAM DAY/NIGHT

DAY/NIGHT button

Temporary adjustment of the room temperature

Under certain circumstances, it may be preferable to have a different room temperature from the two temperatures foreseen by the comfort and economy features. The room temperature can be adjusted temporarily directly by pressing the (+) and () buttons on the remote control. The new temperature set will represent the boilers objective for the duration of the programming period under way. Example. The COMFORT room temperature ( ) adjustment from 20C to 22C, as illustrated in the figure, will last from the time of adjustment until the end of the programming period under way. Once this period is over, the value foreseen by the weekly programme will be restored.

16 - Clima manager

Adjusting the domestic hot water and central heating flow temperature
The same procedure described in the paragraph entitled How to adjust the temperatures set (DHW and central heating flow) in the Manual operation chapter applies.

Weekly Programme Weekly programme display

And now for the weekly programming, which will allow you to adjust the boiler operation to your needs and to your own lifestyle.
To display the weekly programme, open the flap on the remote control press the PROGRAM button.
SET TIME/DAY PROGRAM DAY/NIGHT

Press it once to display the weekly programming for the first day in the week (MON = Monday) press the PROGRAM button repeatedly to display the programming for the following days, day by day until Sunday (SUN). Press the PROGRAM button again to exit the display.

PROGRAM button

Default weekly temperature regulation programme

The boiler operating programme is factory set, but can be modified (see the next paragraph). The default programming foresees the following cycle:

Clima manager - 17

From MONDAY to FRIDAY the room temperature adjustment according to the time bands below.

from 00:00 to from from 6:00 to 8:00 to

6:00 8:00 17:00 22:00 23:59

Temperature (economy feature) Temperature (comfort feature) Temperature (economy feature) Temperature (comfort feature) Temperature (economy feature)

from 17:00 to from 22:00 to

From SATURDAY to SUNDAY

the room temperature adjustment according to the time bands below.

from 0:00 to from 7:00 to from 22:00 to

7:00 22:00 23:59

Temperature (economy feature) Temperature (comfort feature) Temperature (economy feature)

18 - Clima manager

How to adjust the weekly temperature regulation programme

Open the flap on the remote control and press the PROGRAM button for approximately 3 seconds, until the display starts flashing. The weekly programme is set by selecting first of all the days of the week that you want to program, using the (+) and () buttons, as illustrated in the table..

SINGLE PROGRAMMING FOR ALL THE DAYS IN THE WEEK

PROGRAMMING FOR THE FIVE WEEKDAYS (FROM MONDAY TO FRIDAY)

PROGRAMMING FOR THE WEEKEND DAYS (SATURDAY AND SUNDAY)

PROGRAMMING FOR EVERY DAY OF THE WEEK

Clima manager - 19

Press the SET button to begin adjusting according to the programming selected.
SET button
SET TIME/DAY PROGRAM DAY/NIGHT

For example, if you have selected the programming for every day of the week, the time bands set previously will be displayed, beginning with Monday.

PROGRAM button

At this stage, the following will flash simultaneously: time band end time delimited by two flashing segments (see point 1-2 in the diagram) COMFORT ( ) or ECONOMY ( ) symbols to indicate the type of temperature being set.

1
Time b and I

at l ow er t

em

u rat pe

re

To delay or anticipate the end of the time band, press the (+) and () buttons.
The clock increases or decreases 15 minutes at a time (every time you press the buttons), whereas the cursor on the outer ring provides an approximate indication, moving from hour to hour.

When carrying out this procedure, we highly recommend you focus your attention on the numerical value indicated in the display, which identifies, as mentioned earlier, when one time band ends and the next one begins.

Once you have defined the end time for the first time band (and so the beginning of the next band), press the SET button to move on to adjusting the next time band. Once the time cycle is complete (6 time bands a day), the programming starts up again from the selection of the day (or days) of the week. To complete the adjustment, press the PROGRAM button.

Time b and I

at l ow er t

em

u rat pe

re

20 - Clima manager

For example, let us suppose that you want to adjust the default weekly programme by setting two new time bands in the comfort temperature feature valid for all the days in the week (according to the following table):
Time band I

from 00:00 to
Time band II

5:30 7:15

(economy feature) (comfort feature) (economy feature) (comfort feature) (economy feature)

from 5:30 to
Time band III

from 7:15 to 18:00

Time band IV

from 18:00 to 22:00

Time band V

from 22:00 to 24:00

1) press the PROGRAM button for 3 seconds (all the days in the week flash, single programme) 2) press the SET button (confirmation and access to the first time band times) 3) press the () button, to adjust the time from 06:00 to 05:30

4) press the SET button to access the second time band 5) press the () button, to adjust the time from 8:30 to 7:15 6) press the SET button 7) Press the PROGRAM button to exit.

band V Time
Tim eb an d
IV

Tim eb an d

NEW DESIRED DAILY TIME BAND FROM MONDAY TO SUNDAY

T ime ban dI I
I

N.B. In the event of an error in the adjustments, please refer to the paragraph entitled How to reset the default values in the Possible anomalies e Useful tips chapter.

Clima manager - 21

Time band II

PARTY function
The PARTY function allows you to set the comfort operation, for a minimum of 1 hour and a maximum of 1 day, temporarily cancelling the daily programming set.

To enable this function, press the MODE button and then the (+) and () buttons to adjust the period of operation (in hours). In PARTY mode, the word AUTO flashes, whereas the duration of the function and the standard display screen will be shown at 5 second intervals. When the PARTY period is up, the programming returns to the default operation. To disable the PARTY function, press the MODE button twice.

HOLIDAY function (anti-freeze)

The HOLIDAY function adjusts the interruption of the boiler operation from a minimum of 1 day to a maximum of 30.

To enable this function, press the MODE button twice and then the (+) and () buttons to adjust the period of operation. The weekly programme set is automatically reabled at the end of the period set, or by pressing the MODE button. In the HOLIDAY function, the temperature of the water in the storage tank is not maintained. In HOLIDAY mode, the word AUTO flashes, whereas the duration of the function and the standard display screen will be shown at 5 second intervals.

22 - Clima manager

Shut off
Boiler shut off procedure
Only shut the boiler off when it wont be used for long periods of time.

1) Press the blue illuminated button on the remote control. 2) Shut off the boiler by setting the knob on the boiler control knob to 0. 3) Turn off the gas tap on the outside of the boiler. Blue ON/OFF button Red RESET button

N.B. Warning! The boiler is still powered, remember to turn off the electricity supply.
Clima manager - 23

Possible anomalies
In the event of boiler malfunctions, the PCB actuates an appliance shutdown, if necessary. There are two types of appliance shutdowns: Operation lockout (A) Safety cut-off (E)

Operation lockout A
This type of appliance shutdown is called non-volatile, and is indicated on the display by a number preceded by the letter (A) ) and by some symbols, as illustrated in the table below:
The shutdown can be deactivated by pressing the illuminated RESET button. Red RESET button

In the table, each error code is associated with the cause behind it.
DISPLAY CAUSE SHUTDOWN DUE TO FAILED AUTOMATIC IGNITION OF THE BURNER

A 01 A 03 A 97 A 98 A: 99

SHUTDOWN DUE TO OVERHEATING

SHUTDOWN DUE TO ERROR IN THE OPERATING LOGIC

SHUTDOWN DUE TO ERROR IN THE OPERATING LOGIC

SHUTDOWN DUE TO ERROR IN THE OPERATING LOGIC

N.B. Warning! The boiler is still powered 24 - Clima manager

Important If this shutdown occurs frequently, contact an authorised Service Centre for assistance. For safety reasons, the boiler will allow a maximum of 5 reset operations to take place in 15 minutes (pressing the RESET button). If the shutdown is occasional or an isolated event, this is not a problem.

Safety cut-off E
In the event of a safety cut-off (displayed with the code and symbols shown in the table), you must not interfere: the boiler will automatically try to reset itself and to relight. Should this not be the case, contact an authorised Service Centre for assistance.

DISPLAY

CAUSE CIRCULATION PUMP SAFETY DEVICE ACTUATED (after 40 seconds), see note at the end of the paragraph FLUE GAS SENSOR (VERSION AI) ACTUATED OR SHORT CIRCUITED

E: 02 E: 68 E: 04 E: 05 E: 06 E: 07 E: 30 E: 31

DHW SENSOR CIRCUIT OPEN

DHW SENSOR SHORT CIRCUITED

HEATING FLOW SENSOR CIRCUIT OPEN

HEATING FLOW SENSOR SHORT CIRCUITED

EXTERNAL SENSOR CIRCUIT OPEN

EXTERNAL SENSOR SHORT CIRCUITED

Clima manager - 25

DISPLAY

CAUSE FLUE GAS SENSOR DISCONNECTED (VERSION AI)

E: 32 E: 80 E: 80 E: 99
DISPLAY

ROOM SENSOR CIRCUIT OPEN

ROOM SENSOR SHORT CIRCUITED

TOO MANY REPETITIONS IN PRESSING THE RESET BUTTON (>5)

CAUSE FLAME DETECTED WITH GAS VALVE CLOSED (3 seconds waiting time) FLUE GAS DISCHARGE PRESSURE SWITCH CONSENT PRIOR TO THE IGNITION SEQUENCE (VERSION AFFI) FAILED FLUE GAS DISCHARGE PRESSURE SWITCH CONSENT WITH FAN ACTUATED (VERSION AFFI)

E: 20 E: 33 E: 34

NOTE - The boiler shutdown due to low water, as indicated by the symbol and by the error E 02, may be due to a lack of water inside the boiler itself. Before calling for assistance, check the pressure of the system on the pressure gauge (please see chapter entitled Preliminary operations, paragraph Resetting the system pressure). Should the pressure be insufficient, turn the boiler off (see the Shut off chapter) and relight it in accordance with the instructions provided in the Preliminary operations chapter.

How to reset the default values

In the event of a programming error or an adjustment to the desired temperatures, the factory-set default values can be reset.To do so, press the PROGRAM and R (RESET) buttons simultaneously for 3 seconds.

26 - Clima manager

Useful tips
Here are a few useful tips on the use, safety and maintenance of your appliance for a better all-round performance. Check the system pressure on the pressure gauge on a regular basis (see chapter entitled Preliminary operations, paragraph Resetting the system pressure). Keep in mind that any pressure resetting operations should be carried out with the system cold. If the pressure drops frequently, there may be a water leak at some point in the system. Contact your installer. If there is a water leak, close the water cut-off valves. Any purpose provided ventilation in the room where the boiler has been installed should be checked periodically to ensure it is free from obstruction. If you can smell gas, close the gas cut-off valve and do not actuate any electrical switches, telephones or any other object that may cause a spark. Air the room, opening all windows and doors. In the event of overpressure in the central heating or DHW circuits, water may leak from the safety valves. In this case, decrease the pressure as follows: 1) for the central heating system, act on the radiator valves; 2) for the domestic hot water system, decrease the water pressure to the recommended nominal values. If the water hardness is excessive (35-45 F), add a little water softener, to ensure the boiler always performs to the best of its ability in time and to reduce gas consumption. The boiler panels should be wiped with a damp cloth soaked in soapy water only. Make sure you organise the annual servicing of your boiler with an authorised service centre.

Clima manager - 27

Merloni TermoSanitari SpA - Italy