INTAKE & EXHAUST

MANIFOLDS,
EXHAUST SYSTEMS
INTAKE & EXHAUST MANIFOLDS 2

EXHAUST SYSTEMS 4

EXHAUST SYSTEMS 1275 GT & COOPER S 6

7

Mini Mania 7- 1
 Inlet and Exhaust Manifolds

7-2 www.MiniMania.com e-mail info@MiniMania.com 800-946-2642 Tech: 408-942-5595

INLET AND EXHAUST MANIFOLDS

NO. PART NO. DESCRIPTION QTY REMARKS

1 12A1097 Inlet and exhaust manifold ................................................... 1 Single HS2

2 12G3279 Inlet and exhaust manifold ................................................... 1 Single HS4
3 ADP210 Blanking plug, alternative plug 88G619 ................................ 1 Fits all
4 1B3664 Washer for plug ................................................................... 1
5 12H1405 Manifold union, plain ........................................................... 1
5 13H6289 Non return valve union ......................................................... 1 NLA
6 CHS2613 Manifold to carburettor stud, HS2 single and twin ................. 2-4 For 12A1097
6 22A152 Manifold to carburettor stud, HS4, HIF38/HIF44 ................... 2-4 For 12G3279
7 AJM601 Manifold gasket ................................................................... 1
7 GUG4008MG Manifold gasket,Turbo .......................................................... 1
7 C-AHT381 Large bore manifold gasket .................................................. 1 Competition
8 AEG347 Original inlet manifold HS2 twin MKI/II ................................ 1 Use C-AEG488
8 12G2463 Inlet manifold, twin HS2 ....................................................... 1 Use C-AEG488
8 C-AEG489 Inlet manifold, twin HS4/6 ................................................... 1
9 12G297 Twin inlet to cylinder head sleeve .......................................... 2
10 12G615 Exhaust manifold NLA ......................................................... 1 Use C-STR816
11 CAM6618 Inlet Manifold for HIF44 ....................................................... 1 New Cooper
12 CAM6745 Exhaust manifold, HIF44 ...................................................... 1 New Cooper
13 PEH10021 Hose - manifold outlet .......................................................... 1
14 PEH10022 Hose inlet manifold to bottom hose ...................................... 1 5/8" bore
15 12G3538 Inlet and exhaust manifold HIF38 ......................................... 1
16 LKB10412 Inlet manifold TBI injection .................................................. 1 Special order only
17 LKC10090 Exhaust manifold TBI injection ............................................. 1 Special order only
18 LKK10025 Hot box for manifold ............................................................ 1 Special order only 7
19 TD108061A Exhaust manifold stud .......................................................... 3 Special order only
20 TE108071 Inlet manifold stud to TBI ..................................................... 4 Special order only
21 51K1177 Washer, Manifold ................................................................ 6
22 GHF261 Nut, Brass, Short ................................................................. 4
23 51K1177 Nut, Brass, Long, (used on center two studs) ........................ 2
23 LYH10008 Nut, manifold, steel, with attached washer ............................. 4

Mini Mania 7- 3
 EXHAUST SYSTEMS - INCLUDING NEW COOPERS

7-4 www.MiniMania.com e-mail info@MiniMania.com 800-946-2642 Tech: 408-942-5595

EXHAUST SYSTEM INCLUDING NEW COOPERS (NOT 1275GT AND COOPER ‘S’)

NO. PART NO. DESCRIPTION QTY REMARKS

1 GEX106 Single box exhaust system ................................................... 1 Saloon

1 GEX107 Single box exhaust system 1967 on ..................................... 1 Van/Estate/Pick up
1 GEX116 Single box exhaust system up to 1967 .................................. 1 Van/Estate/Pick up
2 GEX1390 Downpipe for single box ...................................................... 1 Saloon
3 GEX155 Twin box exhaust ................................................................. 1 Van/Estate
3 GEX189 Twin box exhaust ................................................................. 1 Saloon
4 GEX7053 Front pipe to gearbox clip .................................................... 1
5 GEX7052 Middle clip .......................................................................... 1
6 GEX7082 Middle clip strap .................................................................. 1 Saloon
6 GEX7273 Middle clip strap .................................................................. 1 Van/Estate
7 GEX7081 Middle exhaust mounting ..................................................... 1
8 GEX7084 Rear exhaust clip ................................................................. 1
8 GEX7272 Rear exhaust clip ................................................................. 1 Van/Estate
9 GEX7251 Rear exhaust bobbin mounting ............................................. 1
10 GEX7046 Manifold clamp .................................................................... 1 2 on new Cooper
10 GEX7790 Manifold clamp, for GEX12052 ............................................ 1
11 GEX7337 Gearbox bracket for downpipe clip ........................................ 1 Pre rod change
12 GEX7526 Gearbox bracket for downpipe clip 1974 on, rod change ....... 1 Was GEX7088
13 GEX9551 Exhaust fitting kit, was GEX9502 .......................................... 1
14 S114BR Downpipe flexible neck repair piece ...................................... 1 CWE
15 GEX7761 Gaskets for flanges on catalyst .............................................. 2 When fitted
16 GEX8025 Catalyst assembly (nickle free Germany only) ........................ 1 Cooper with carb
16 GEX8026 Catalyst assembly ................................................................ 1
17 GEX33479 Rear twin box assembly (to VIN 022123) to August 1990 ...... 1 Cooper with carb
17 GEX33515 Rear twin box assembly (VIN 022124 on) August 1990 on .... 1 Plus all Germany
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17 GEX33519 Rear twin box assembly (HIF38 carb) May 1992 on ............... 1 Plus TBI
18 GEX12043 Down pipe for TBI ................................................................ 1
19 GEX12017 Twin down pipe for Cooper carburettor type .......................... 1
20 GEX12052 Single down pipe for HIF38 carburettor type ......................... 1 May 1992 on
GEX7779 Down pipe gasket for TBI ..................................................... 1
GEX7661 Flexible rubber hanger mounting, May 1992 on .................... 2

Mini Mania 7- 5
 EXHAUST SYSTEMS - 1275GT & COOPER S

7-6 www.MiniMania.com e-mail info@MiniMania.com 800-946-2642 Tech: 408-942-5595

EXHAUST 1275GT / COOPER ‘S’

NO. PART NO. DESCRIPTION QTY REMARKS

1 GEX121 Exhaust assembly, 1275GT only ........................................... 1

2 GEX117 Exhaust assembly, Cooper and Cooper ‘S’ ............................. 1 NLA
3 RC40BOX Twin box rear exhaust assembly ............................................ 1 1.625" bore
3&7 RC40 Twin box exhaust assembly and downpipe ............................ 1
3&7 RC50 Twin box exhaust assembly in stainless steel......................... 1
5 C-STR809 Rear exhaust box only .......................................................... 1
6 C-STR808 Middle box .......................................................................... 1
7 RC40PIPE Downpipe for RC40 twin box system ..................................... 1 Cut for LCB
8 AN180V Downpipe when using rear box only ..................................... 1 Cut for LCB
8 AN181T Pipe from catalyst to C-STR809 ............................................ 1
9 GEX7054 Downpipe to manifold clamp, except LCB type ...................... 1 Std manifold or STR816
10 GEX9007 U bolt clamps to GEX7248/9, 1.750" .................................... 2
10 GEX9008 Clamp to join downpipe to rear box, 1.875" ........................... 1
10 GEX9008 Clamp to join downpipe to manifold, 1.875" .......................... 1
11 GEX7081 Middle exhaust mounting ..................................................... 1
12 GEX7248 Middle hanger bracket ......................................................... 1 Part of
13 GEX7251 Rear exhaust bobbin mounting ............................................. 2 RC40FK
14 GEX7249 Rear hanger bracket ............................................................. 1
RC40FK Fitting kit for RC40 ............................................................... 1
C-ARA334 Exhaust system with 2" bore ................................................. 1 ST product

ADAPTOR SLEEVES FOR USING REAR TWIN BOX ON ALTERNATIVE SIZE PIPES, PLUS PIPE DIAMETERS.

15 991-739 1.5" I/D 1.625" O/D reducing to 1.25" I/D 1.375" O/D ............ 1
15 991-773 1.625" I/D 1.750" O/D reducing to 1.25" I/D 1.375" O/D ........ 1 RC40 to GEX1390
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RC40 BOX Twin box 1.750" I/D 1.875" O/D inlet entrance / exit 1.750" O/D 1.625" I/D bore tail pipe

RC40 PIPE 1.750" I/D 1.875" O/D inlet at manifold end / exit 1.750" O/D 1.625" I/D
CUT INLET END OFF FOR FITTING TO STANDARD BORE LCB

C-STR809 Inlet 1.750" I/D 1.875" O/D inlet / exit 1.750" O/D 1.625" I/D bore pipe end
REAR BOX

C-STR808 1.750" I/D 1.875" O/D inlet / outlet 1.750" O/D 1.625" I/D
MIDDLE BOX (used as rear race box also) upswept chrome end has 7" long inlet pipe, 16.75" silencer
and a 16" swept up tail pipe. On the RC40 standard system the silencer is 14.75" long.

ALL EXHAUST BOXES ARE NOW ROUND FLANGES AND NOT CRIMPED EDGES AS SHOWN.

CONVERSION CHART SIZES:

1/4" .............................................................. 0.25"
3/8" .............................................................. 0.375"
1/2" .............................................................. 0.50"
5/8" .............................................................. 0.625"
3/4" .............................................................. 0.750"
7/8" .............................................................. 0.875"

Mini Mania 7- 7