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Dr.

Fixit Novolac Mortar


3 K C H E M I C A L & H E AT R E S I S TA N T N O V O L A C E P OX Y M O R TA R

Description
Dr. Fixit Novolac mortar is a three component, high solids amine hardener cured Novolac epoxy resin based mortar resistant to chemicals, solvent & temperature. It is composed of novolac epoxy resin, modified amine hardener, inert silica filler & additives. After curing it produces a tough screed with strong adhesion to primed surface. Dr. Fixit Novolac Mortar

Areas of Application
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Aggressive chemical tank linings. Secondary chemical containment. Industrial floors. Battery charge rooms / stations. Chemical processing industries. Chemical storage godowns. Extremely harsh chemical spillage areas. Pulp & paper industries. Pharmaceutical industries. Water & waste water storages.

Features & Benefits


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Easy to trowel. Sand finish. Fast curing. Low odour. Low VOC. Excellent resistance to mineral & organic acids, alkalies & solvents. High solids yields durable surface. Strong bond to concrete surface. Can be applied in running industry. Can be used in immersion service upto 120c & non immersion (dry) service upto 150c.

Method of Application The quality & performance of final coating is dependent on the substrate & material / application temperature. The recommended substrate temperature shall be min 5 c & max 35 c
1 S U R FAC E P R E PA R AT I O N

The new concrete surface must be atleast 28 days cured & should have moisture content less than 5% before priming.
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Clean the surface thorough by wire brushing & cleaning of dust by air blower or compressed oil free air. Clean the old concrete surface by sand / grit blasting to remove laitance & loosely bonded materials. Completely remove the oil & grease if present by degreasing using solvents like Toluene or Xylene Degreased surface shall be high pressure water washed, acid etched if required & high pressure water washed again. Substrate should be sound & free from contamination of mortar, paint splashes & curing compound. Coated surface shall be abrasive blasted & clean. Remove all the contaminations that could affect the bond to concrete. If possible wash the surface with clean water & allow it to dry completely before priming. Weak & damaged concrete must be removed & replaced with a suitable polymer modified or epoxy mortar. The surface defects should be repaired.

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Dr. Fixit Novolac Mortar

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Dr. Fixit Novolac Mortar


3 K C H E M I C A L & H E AT R E S I S TA N T N O V O L A C E P OX Y M O R TA R

2 PRIMING
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3 MIXING
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Mix Part A & Part B in their individual containers to uniform consistency & appearance. Transfer Part A & Part B components into a clean & dry mixing vessel. Mix together using a slow speed (200 rpm) drill with a spiral mixing head to a homogeneous & uniform mix. Scrape the sides & bottom of the mixing container during mixing. Start addition of Part C, filler component into the liquid mix in parts under continuous stirring. Mix to a uniform & homogeneous thick mortar consistency.

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4 APPLICATION
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Spread mixed material over primed surface by trowel. Compact the spread mortar by steel trowel to a uniform & leveled surface.

5 CLEANING
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Clean tools & equipments immediately after use with solvents like Acetone, Methyl Ethyl Ketone or Toluene.

Precautions & Limitations


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Theoretical thickness given is based on measurement over smooth & non porous surface. The actual coverage & thickness of the coating will vary depending upon the field substrate texture, roughness& evenness. It is the responsibility of the applicator to apply sufficient material to achieve minimum dry film thickness. The containers must be tightly closed when not in use. Avoid naked flames, use flame proof electrical appliances. No smoking during use.

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Technical Information
PROPERTIES SPECIFICATION RESULTS

Nature Mixing Ratio, parts by weight (Part A : Part B : Part C) Specific Gravity at 30c, grams / litre Pot life, at 30c minutes Over coating time, at 30c hours Foot traffic time, at 30c hours Mechanical Properties of cured material System Hardness Shore D Compressive strength, MPa, 7 Days Flexural strength, MPa, 7 Days Tensile strength, MPa, 7 Days Impact resistance Direct Mtr. Kg, 7 Days Indentation Bond strength to concrete MPa, 7 Days Abrasion resistance ASTM D 4541 ASTM D 4226 MIL- D 3134 F ASTM D 2240 ASTM D 695 ASTM C 580 ASTM D 638

Three component. 11.67 : 5 : 83.33 1.9 2.0 45 8 12 67 70 80 70 80 40 50 30 35 1.8 2.0 No indentation > 1.75, Concrete fails

Dr. Fixit Novolac Mortar

Apply one coat of Dr. Fixit Novolac EP primer. Allow it to dry for 8 12 hrs before application of Dr. Fixit Novolac Mortar. Dr. Fixit Novolac Mortar

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Dr. Fixit Novolac Mortar


3 K C H E M I C A L & H E AT R E S I S TA N T N O V O L A C E P OX Y M O R TA R

CS17, 1 Kg, 1000 cycles, mg loss Water absorption, (24 hr immersion) % Service temperature, c Chemical resistance Water, alkalies & mineral acids Organic acids & solvents Flammability pH range withstands Packing
17 kg

ASTM C 501 ASTM C 570

30 Max 0.1 120 150 Excellent V. Good

Dr. Fixit Novolac Mortar

ASTM D 635

self extinguishing 1 13.5

Coverage*

2.5 3 Sq. mt / 17 kg / 3 mm
* Coverage depends upon surface profile of the substrate.

Shelf Life & Storage


Shelf life is pf 1 year from date of manufacturing when stored in a cool & dry place (at + 10c to + 30c & 50 % RH) in unopened condition.

Health & Safety Precautions


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Skin Contact : Wash skin with soap & water. remove contaminated clothes. See medical attention if irritation persists. Do not use solvent. Eye Contact: Immediately flush eyes with plenty of water for at least 15 minutes. Eye lids should be held away from the eye ball to ensure thorough rinsing. Consult Physician if irritation persists. Inhalation: Move the subject to fresh air. if breathing is difficult or not breathing, give artificial respiration. obtain medical attention. Ingestion: Do not induce vomitting. never give anything by mouth to an unconscious person. call a Physician. Note To Physician: There is no specific antidote. Treatment should be given symptomatically on the clinical conditions. Fire Extinguishing Media: Both materials are combustible. Use foam, Dry chemical Powder or CO2 to extinguish the fire. Thermal Decomposition Product: These products may be toxic. may yield acrid smoke and irritating gases with oxides of carbon and other toxic vapours. Special Fire Fighting Procedure: It is advisable to use self contained breathing apparatus or equivalent [MSHA/ NIOSH approved] with full protective clothing. Unusual Fire And Explosion Hazards: Use water spray to cool the containers. material can form explosive mixture with air in hot condition.

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Other Product Categories Available


DR. FIXIT has wide range of Waterproofing & Construction chemicals which includes,
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Waterproofing Products Repair Products Sealants Flooring Products

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Exterior Coating Products Tile Fixing Range Concrete Admixtures Grouts

Dr. Fixit Novolac Mortar

INDUSTRIAL FLOORINGS

Dr. Fixit Novolac Mortar


3 K C H E M I C A L & H E AT R E S I S TA N T N O V O L A C E P OX Y M O R TA R

Dr. Fixit Novolac Mortar

Pidilite Industries Limited


Construction Chemicals Division Ramkrishna Mandir Road Post Box No. 17411 Andheri (E) Mumbai 400059 INDIA Tel +91-22-2835 7000 Fax +91-22-2835 7008 website www.doctor-fixit.com E-mail drfixit@pidilite.com

Toll Free No.: 1800-22-5502

DISCLAIMER The product information & application details given by the company & its agents has been provided in good faith & meant to serve only as a general guideline during usage. Users are advised to carry out tests & take trials to ensure on the suitability of products meeting their requirement prior to full scale usage of our products. Since the correct identification of the problems, quality of other materials used and the on-site workmanship are factors beyond our control, there are no expressed or implied guarantee / warranty as to the results obtained. The company does not assume any liability or consequential damage for unsatisfactory results, arising from the use of our products.

Dr. Fixit Novolac Mortar

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