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This presentation is a technical presentation and not a marketing tool. Slide transitions, videos and animations must be triggered manually as shown by the instructor during the workshop.
The Contents of this presentation and attachments are the property of ACWA Emirates LLC and may not be reprinted, distributed or edited without a written consent from ACWA Emirates LLC.
ACWA Emirates LLC 2007. All Rights Reserved
Acwa Emirates LLC, PO Box 118803, Dubai, UAE. Tel: 971 (0) 4 3341445, Fax: +971 (0) 3341448. Email: acwa@acwa.ae. Web: www.acwa.co.uk
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Hassan Elokdi
Projects Manager Acwa Emirates LLC
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Program
General Technology Overview (MBR)
Coffee Break/ Questions
45 min
5 min
35 min
10 min
35 min
10 min
30 min 10 min
Hassan Elokdi
Projects Manager Acwa Emirates LLC
45 Minutes
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Listing
Primary Settlement
Outfall
Final Settlement
(disinfected effluent)
Reuse
Fully Automated
Fully Disinfected Effluent Industrial Treatment and Reuse Minimal Sludge Volume Modular Expansion Multiple Reuse- Opportunities Dedicated Water Treatment Facility World Leader
Small Footprint
No Back-pulse Required
Cleaning In Situ Less Equipment and Complexity
Base Plate
Permeate Tube
Membrane Material
Retaining Rubber
Lifting Tool
Hand Hook
Upper Membrane
Intermediate Case
Diffuser Case
A type
10.0
15.0
E type
Standard type
10.0
15.0
F type
When designed to be placed in shallow water When designed to be placed in shallow water
12.5
20.0
FC type
15.0
20.0
Nominal Size
0.4 Microns (Dry Condition) 0.01 Microns (Effective Size in operation)
Relative Particle Sizes Metal ions Aqueous salts Cryptosporidia Separation Process Ultrafiltration Microfiltration Virus Bacteria Coal dust Giardia Beach sand
Reverse Osmosis
Solids
Air
Bacteria
Gravity System
Low TMP Allows Static Head to be the driving force in a worst case scenario.
Open to atmosphere
0.5m
Free Board
Free Board
1.2 m
4.
Permeation resumes
Assists in
Standard Duration
6.
Assists in
Effectively reducing fouling potential Increasing membrane lifetime 15 minutes once per day
Standard Duration
4.
5.
Assists in
Standard Duration
5 minutes per day
END
Hassan Elokdi
Projects Manager Acwa Emirates LLC
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Hassan Elokdi
Projects Manager Acwa Emirates LLC
35 Minutes
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Permeate
(Effluent)
Anoxic Zone
Aerobic Zone
RAS Recycle line
W A S
Waste handling
Size of membrane cartridge Type 510 Width (mm) 490 Length (mm) 1000 Effective area (m2/cartridge) 0.8 Remarks
EK
2500 + 1000
7.0
10.0
AS
1000 + 1500
Deep water
10.0
15.0
ES
1000 + 1000
As standard
10.0
15.0
FS
1000 + 500
Shallow water
12.5
20.0
Model
ES150 ES200
EK400
400
We May Select:
Selection Of Units-Example
Tank Width= 4 m Unit length = 3 m Tank height =4.0 m Free board =0.5 m Active height =0.4 m
Unit length = 3 m
ES 200 TANK
EK 400 TANK
1 m
4m 3m
1 m 0.6 m
1 m 1 m
0.6 m
0.6 m
ES 200 TANK
EK 400 TANK
4m
5.5 m
2 No. EK400
A tank with Dimensions (2.2 m X 4 m X 5.5m) (LxWxH) Blower/s capacity of 2x400x7=5600L/min @ 60 KPa (55 KPa tank height + 5 KPa Losses in pipework) with scouring capacity of 2x400x10 l/min=8000 L/min @ 60 KPa as follows:
Three (3) Blowers each of capacity 2800 l/min @60KPa and operating as two (2) duty (5600 l/min) and One (1) Stand By to assist during scouring (15min/day). One Blower of capacity of 8000 l/min @60 KPa Variable speed drive. Increases production from 5600 to 8000 during Scouring. Many Other configurations
Permeate (Effluent)
Anoxic Zone
W A S Waste handling
2.
Note : Excess sludge contains nitrogen, and this nitrogen is removed together with withdrawal of the excess sludge. Influent T-N conc. x Influent flowrate can be replaced to nitrogen remained after this withdrawal.
RxQ
Note : Excess sludge contains nitrogen, and this nitrogen is removed together with withdrawal of the excess sludge. Influent T-N conc. x Influent flowrate can be replaced to nitrogen remained after this withdrawal.
Anoxic Zone
Pre-Aeration Zone
MBR Zone
When membrane unit is taken out of membrane tank and checked, lifting equipment is chosen in consideration with the following table :
FS50 Dry Weight (kg) Maximum Weight (kg) 230 440 ES75 AS100 AS125 AS150 FS75 ES100 ES125 ES150 330 650 440 870 550 1090 650 1300 ES200 880 1760 EK300 720 (650) 1370 (1300) EK400 1000 (880) 1880 (1760) Note1 Remarks
Note 1: Max. weight is in the case that membrane gaps are filled with sludge, and includes weight of lifting tool. Note 2 : Figures in parenthesis show weight of upper membrane case
MLSS (%)
Alpha factor (a)
0
1.00
0.5
0.95
1
0.85
1.5
0.75
2
0.60
From the previous example if you select 4 Nos ES200, with 4 m tank height and assuming MLSS is 15,000 mg/l, then the MBR delivers:
(Qoxy)= (4x200x10)l/min x 6% x 0.75 x 0.227Kg/m3 = 117.6 kg/d of O2
If this amount of Oxygen is not sufficient for the biological process then additional oxygen will be introduced via fine bubble diffusers in the MBR tank or separately in the pre-Aeration tank.
FS50
ES75, FS75, AS100,ES100 AS125, ES125, AS150, ES150 ES200 EK300 EK400
ND40
ND50 ND50 ND65 ND50 x 2 ND65 x 2
ND40
ND50 ND75 ND75 ND75 ND75
END
Hassan Elokdi
Projects Manager Acwa Emirates LLC
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Hassan Elokdi
Projects Manager Acwa Emirates LLC
35 Minutes
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Diffuser Installation.
Layout. Anchoring.
Leveling.
Kharj
16)
plant
Client : Saudi Berkefeld Wetico End User : Almarai Corporation Status: Operational since June 2005
Project: Almarai STP Sewage waste from Accommodation, canteens,& kitchens Full flow 750m3/d 4/6 no. ES200 membrane units Client : Saudi-Berkefeld WETICO End-User: Almarai Company Ltd Status: Operational since April 2005
Cl- ~ 10,000mg/L
Client : Technip (Rome) 40 ISO shipping
container plant
November 2003
Project: Palm Jumeirah STP Location: Dubai- UAE Plant capacity = 18,000m3/d AADF 6 separate streams of 3,000m3/d to cater for increasing flow profile over time Client: Metito End User: Nakheel Status: Operational *since November 2006
Project: Greens STP Location: Dubai - UAE Plant capacity = 10,000m3/d AADF Upgrade of existing plant from 3,000 to 10,000 m3/d Domestic Sewage Client: Metito End User: EMAAR Status: Operational *since August 2006
Project: Ruwias MBR Location: Ruwais- AbuDhabi UAE Plant capacity = 6 plants, each 500m3/d AADF Mobile Units Domestic Sewage Client: CCC Status: Operational *since February 2006
Project: Alkhazna MBR Location: Alkhazna- Al Ain UAE Plant capacity = 2,000m3/d AADF Upgrade of existing plant Domestic Sewage & Slaughter house
Project: Sharjah Demo MBR Location: Sharjah- UAE Plant capacity = 150m3/d AADF Mobile Unit Domestic Sewage Client: Sharjah Municipality
Project: Palm Containers MBR Location: Dubai (I.C.)- UAE Plant capacity = 2 plants, each 500m3/d AADF Mobile Units Domestic Sewage Client: Palm Water
Project: Sohar Smelter MBR Location: Sohar- Oman Plant capacity = 1,000m3/d AADF Mobile plant Domestic Sewage (camp) Client: Veolia water
Membrane Tanks
Recycle Channel
Aeration Tanks
Anoxic Tanks
Distribution Chambers
Project: Jordan Labor Camp Location: Sahab- Jordan Sewage waste from trainees/workers
7 mm
Spirit level
Proceed with all pipe work and supports, paying attention to PVC diffuser (must be protected and covered), and make ready permeate pipe work Perform Diffuser Cases Integrity test (See Operation and Maintenance).
Bolt
END
Hassan Elokdi
Projects Manager Acwa Emirates LLC
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Operation
Hassan Elokdi
Projects Manager Acwa Emirates LLC
30 Minutes
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2. 3.
2.
3.
4.
Ensure the manual permeate outlet valve is closed and locked off
Raise the liquid level to approximately 300 mm above the lower membrane units
For every degree centigrade increase in temperature there should be a 2% increase in the flux through the membranes
Trend
45 40 35 30 25
MBR 1-CON 1
Series1 20 15 10 5 0
11:34:48;186
11:34:53;336
11:34:58;486
11:35:03;636
11:35:08;786
11:35:13;936
11:35:19;086
11:35:24;236
11:35:29;386
11:35:34;536
11:35:39;686
11:35:44;836
11:35:49;986
11:35:55;136
11:36:00;286
11:36:05;436
11:36:10;586
11:36:15;736
11:36:20;886
11:36:26;036
11:36:31;186
11:36:36;336
11:36:41;486
11:36:46;636
11:36:51;786
11:36:56;936
11:37:02;086
11:37:07;236
11:37:12;386
11:37:17;536
11:37:22;686
11:37:27;836
11:37:32;986
11:37:38;136
11:37:43;286
11:37:48;436
Time (Actual)
11:37:53;586
8.
500
11,154
500
12,000
12,126
500
9,356
10,000
10,182
425
425
425
8,529
400
8,000
5,856
250
250
4,593
4,884
5,370
6,000
250
6,342
300
200
2,243
150
4,000
78
2,000
100
0 0 1 2 3 4 5 6 Time (days) Time (Days) MLSS (mg/l) Seed MLSS (mg/l) Flow (m3/Day) 7 8 9 10 11 12
55
Flow (m3/day)
350
MLSS (mg/L)
350 7,023
7,703
Tank
Send Daily To ACWA MBR : helokdi@acwa.ae Fax: 00971 4 3341448
Pres su (m) (l re ower) Air H eade Valve r s Open (Y/N )
(m 3)
Deslu dge (m 3)
0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 Remarks
Operator Name
Signature
Date
Rem arks
Leve l (m
DP (m ) (upp er)
DP (m ) (lowe r)
MLS S (mg/l )
Seed
Time
Capacity: 21000m3/d
Client: metito.
Location: UAE
Capacity: 21000m3/d
Client: metito.
Location: UAE
None, except sludge removal as required 1. Routine sampling of MLSS (or as required). 1. Visual inspection of final effluent 2. Visual inspection of M&E equipment 3. Check on Screenings collection 4. Check on Sludge / MLSS production
1. Chemical cleaning of membrane units. 1. Drain tank to reveal membrane unit manifolds (upper unit), water hose clean and visually inspect membrane unit manifolds 1. Remove and inspect membrane unit panels for signs of wear and excessive fouling. 2. Undertake cleaning and replacement as necessary.
Six-Monthly Annually
END
Hassan Elokdi
Projects Manager Acwa Emirates LLC
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Hassan Elokdi
Projects Manager Acwa Emirates LLC
10 Minutes
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END
Hassan Elokdi
Projects Manager Acwa Emirates LLC
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Hassan Elokdi
Projects Manager Acwa Emirates LLC
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