DIESEL GENERATOR SET

PRIME 1460 ekW 1825 kVA 50 Hz 1500 rpm 400 Volts

Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness.
Image shown may not reflect actual package.

FEATURES
FUEL STRATEGY Low Fuel Consumption UL 2200 UL 2200 Listed configuration available FULL RANGE OF ATTACHMENTS Wide range of bolt-on system expansion attachments, factory designed and tested WORLDWIDE PRODUCT SUPPORT Caterpillar dealers provide extensive post sale support including maintenance and repair agreements Caterpillar dealers fill 99.7% of parts orders within 24 hours Caterpillar dealers have over 1,798 dealer branch stores operating in 200 countries The Cat SOSSM program cost effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-products ENCLOSURES (optional) Weather protective and sound attenuated CAT 3516 TA DIESEL ENGINE Reliable, rugged, durable design Field-proven in thousands of applications worldwide Four-stroke-cycle diesel engine combines consistent performance and excellent fuel economy with minimum weight UL 2200 Listed packages are available. Certain restrictions may apply. Consult with your Caterpillar dealer CAT SR4B GENERATOR Matched to the performance and output characteristics of Caterpillar engines Optimum winding pitch for minimum total harmonic distortion and maximum efficiency Single point access to accessory connections UL 1446 recognized Class H insulation CAT CONTROL PANELS Three levels of controls to meet individual customer needs: - EMCP II offers digital monitoring, metering, and protection - EMCP II+ offers EMCP II features plus full-featured power metering and protective relaying (optional) - Switchgear conversions with easy interface for remote switchgear UL 508A Listed

PRIME 1460 ekW 1825 kVA

50 Hz 1500 rpm 400 Volts

FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT

System Air Inlet Standard Single element canister type air cleaner Service indicator Radiator with guard (43C) Coolant drain line with valve Fan and belt guards Caterpillar Extended Life Coolant Low coolant level & high temperature alarm or shutdown Stainless steel exhaust flex and ANSI outlet flange Primary & secondary fuel filters Fuel priming pump Flexible fuel lines Permanent magnet excited Class H insulation Class F temperature (105C prime/130C standby) Reactive droop Digital Voltage Regulator, 3-phase sensing Bus bar connections Winding temperature detectors Anti-condensation space heaters Bus bar (NEMA and IEC mechanical lug holes)- right side standard Top and bottom cable entry Optional Dual element & heavy duty air cleaners (with pre-cleaners) Air inlet adapters & shutoff Radiator with 50C ambient capability Radiator removal Heat exchanger and expansion tank Radiator duct flange Coolant level switch gauge Jacket water heater Mufflers (10, 25, & 35 dba) Elbow kit and through-wall installation kit Fuel cooler Water separator Digital Voltage Regulator with KVAR/PF control Bearing temperature detectors Oversize & premium generators Cable access box Neutral grounding connection Circuit breakers, IEC compliant, 3 & 4 pole with shunt trip Circuit breakers, UL Listed, 3 pole with shunt trip, 80% or 100% rated, choice of trip units,manual or electricity operated (low voltage only) Circuit breakers, IEC compliant, 3 or 4 pole with shunt trip (low voltage only, choice of trip units, manual or electricaly operated Shroud cover for bottom cable entry Power terminations can be located on the left and/or rear as an option. Also, multiple circuit breakers can be ordered (up to 3) Electronic load sharing EMCP II+ EMCP II+ with Auto-Paralleling Switchgear conversion Customer Communication Module Local alarm & remote ammunciator modules Customer Communication Module Local alarm modules Remote annunciator modules Auto starting aid & switch* *Cannot be used with UL LIST Sump pump (manual) Sump & prelube pump (manual or electric) Oil level regulator

Cooling

Exhaust Fuel

Generators

Power Termination

Governor Control Panels

Woodward 2301A isochronous EMCP II

Control Panels

EMCP II+ (package mounted, rear facing)

Lube

Mounting Starting/Charging

Lubricating oil and filter Oil drain line with valves Fumes disposal 330 mm (13 in) structural steel rails Spring-type, anti-vibration mounts (shipped loose) 24 volt starting motor(s) 45 amp charging alternator Batteries with rack and cables Battery disconnect switch

General

Battery chargers (5 or 10 Amp) Oversize batteries Ether starting aids Heavy duty starting motors Barring device (manual) Crankcase explosion relief valves Automatic transfer switches (ATS) EU Certificate of Conformance

Note

Standard and optional equipment may vary for UL 2200 Listed Packages. UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. 2

24 February 2006

9:52 AM

PRIME 1460 ekW 1825 kVA

50 Hz 1500 rpm 400 Volts

SPECIFICATIONS
CAT GENERATOR
SR4B Generator Frame size......................................................................... 825 Excitation................................................ Permanent Magnet Pitch.............................................................................. 0.7916 Number of poles...................................................................4 Number of bearings...................................... Single Bearing Insulation....................... UL 1446 Recognized Class H with tropicalization and antiabrasion IP rating..........................................................Drip Proof IP22 Alignment.............................................................. Pilot Shaft Overspeed capability - % of rated................................... 180 Wave Form...................................................................003.00 Paralleling kit/Droop Transformer......................... Standard Voltage regulator.3 Phase sensing with selectible volts/Hz Voltage regulation............Less than +/- 1/2% (steady state) Less than +/- 1% (no load to full load) Telephone Influence Factor.............................. Less than 50 Harmonic distortion......................................... Less than 5%

CAT DIESEL ENGINE

3516 TA, V-16, 4-stroke-cycle watercooled diesel Bore - mm.............................................. 170.00 mm (6.69 in) Stroke - mm........................................... 190.00 mm (7.48 in) Displacement - L................................... 69.00 L (4210.64 in3) Compression ratio........................................................ 13.5:1 Aspiration........................................................................... TA Fuel system............................................Direct unit injection Governor type...................................................... Woodward

24 February 2006

9:52 AM

PRIME 1460 ekW 1825 kVA

50 Hz 1500 rpm 400 Volts

TECHNICAL DATA
Open Generator Set - - 1500 rpm/50 Hz/400 Volts DM3087 Package Performance Genset Power rating @ 0.8 pf 1825 kVA Genset Power rating with fan 1460 ekW Fuel Consumption 100% load with fan 382.7 L/hr 101.1 Gal/hr 75% load with fan 292.0 L/hr 77.1 Gal/hr 50% load with fan 209.2 L/hr 55.3 Gal/hr Cooling System1 Air flow restriction (system) 0.12 kPa 0.48 in. water Engine coolant capacity 233.0 L 61.6 gal Engine Coolant capacity with radiator/exp. tank 233.0 L 61.6 gal Exhaust System Combustion air inlet flow rate 115.7 m/min 4085.9 cfm Exhaust stack gas temperature 477.6 C 891.7 F Exhaust gas flow rate 304.2 m/min 10742.7 cfm Exhaust flange size (internal diameter) 203.2 mm 8.0 in Exhaust system backpressure (maximum allowable) 6.7 kPa 26.9 in. water Heat Rejection Heat rejection to coolant (total) 961 kW 54652 Btu/min Heat rejection to exhaust (total) 1380 kW 78480 Btu/min Heat rejection to aftercooler 191 kW 10862 Btu/min Heat rejection to atmosphere from engine 159 kW 9042 Btu/min Heat rejection to atmosphere from generator 56.1 kW 3190.4 Btu/min Alternator2 Motor starting capability @ 30% voltage dip 3268 skVA Frame 825 Temperature Rise 105 C 221 F Alternator3 Motor starting capability @ 30% voltage dip 3268 skVA Frame 825 Temperature Rise 105 C 221 F 1 Ambient capability at 300m (984 ft) above sea level. For ambient capability at other altitudes, consult your Caterpillar dealer. 2 UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. Generator temperature rise is based on a 40 degree C ambient per NEMA MG1-32. 3 Generator temperature rise is based on a 40 C (104 F) ambient per NEMA MG1-32.

24 February 2006

9:52 AM

PRIME 1460 ekW 1825 kVA

50 Hz 1500 rpm 400 Volts

RATING DEFINITIONS AND CONDITIONS

Meets or Exceeds International Specifications: ABGSM TM3, AS1359, AS2789, BS4999, BS5000, BS5514, DIN6271, DIN6280, EGSA101P, IEC34/1, ISO3046/1, ISO8528, JEM1359, NEMA MG 1-22, VDE0530, 89/392/EEC, 89/336/EEC Prime - Output available with varying load for an unlimited time. Prime power in accordance with ISO8528. 10% overload power in accordance with ISO3046/1, AS2789, DIN6271, and BS5514 available on request. Prime power ambients shown indicate ambient at 100 percent load which results in a coolant top tank temperature just below the alarm temperature. Ratings are based on SAE J1995 standard conditions. These ratings also apply at ISO3046/1, DIN6271, and BS5514 standard conditions. Fuel Rates are based on fuel oil of 35 API (16 C or 60 F) gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 29 C (85 F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal.). Additional Ratings may be available for specific customer requirements. Consult your Caterpillar representative for details.

24 February 2006

9:52 AM

PRIME 1460 ekW 1825 kVA

50 Hz 1500 rpm 400 Volts

DIMENSIONS

Package Dimensions
Length Width Height Weight 6274.7 mm 2092.0 mm 2529.7 mm 17 250 kg 247.03 in 82.36 in 99.59 in 38,030 lb
Note: Do not use for installation design. See general dimension drawings for detail (Drawing #1558401).

CONTACT INFORMATION

Barloworld STET, Portugal can supply general dimension drawings.

Contact Name: Dep. Sistemas de Energia Contact Phone: 800 206 707 Email: stet@stet.pt apoioaclientes@stet.pt

www.CAT-ElectricPower.com Performance No.: DM3087 Feature Code:: 516DE04 Source:: European Sourced 24 February 2006 6066231 6 2006 Caterpillar All rights reserved. Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective logos and "Caterpillar Yellow," as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.