Sie sind auf Seite 1von 4

30 Testing and adjusting

SEN01774-00

Pm Clinic check sheet

After starting engine!


Measurement conditions Power mode Economy mode (High load) Economy mode (Low load) Reverse RH High idle Reverse RL (Power mode) Reverse RL (Economy mode, high load) Reverse RL (Economy mode, low load) Hi Low idle Lo 625 675 rpm 1,850 1,950 1,850 1,950 1,750 1,850 1,745 1,945 1,680 1,880 1,630 1,830 1,595 1,795 1,745 1,945 1,680 1,880 1,630 1,830 1,595 1,795 625 675 1,850 1,950 1,850 1,950 1,750 1,850 1,745 1,945 1,680 1,880 1,630 1,830 1,595 1,795 1,745 1,945 1,680 1,880 1,630 1,830 1,595 1,795 2,200 2,300 2,200 2,300 2,200 2,300 2,200 2,300 Unit Standard value for new machine 2,200 2,300 2,200 2,300 2,050 2,150 2,000 2,100 Service limit value 2,200 2,300 2,200 2,300 2,050 2,150 2,000 2,100 Measurement Accepted Rejected result

Measurement items

2,050 2,150 895 995

2,050 2,150 895 995

Engine

Engine speed Rated speed

Power mode Economy mode (High load) Economy mode (Low load) Power mode (High load) Power mode (Low load) Economy mode (High load) Torque converter stall speed Economy mode (Low load) A mode B mode C mode D mode

HD785-7

29

SEN01774-00

30 Testing and adjusting

Measurement items Blow-by pressure

Measurement conditions Engine speed: 1,900 rpm (Rated speed) SAE0W30E0S SAE5W40E0S SAE10W30DH SAE15W40DH SAE30DH Engine speed: 1,900 rpm (Rated speed) Low idle

Unit kPa {mmH2O}

Standard value for new machine Max. 2.94 {Max. 300} 0.29 0.44 {3.0 4.5} Min. 0.08 {Min. 0.8} Min. 165.4 {Min. 1,250} 20

Service limit value 5.88 {600} 0.2 {2.0} 0.07 {0.7} Min. 165.4 {Min. 1,250} 750

Measurement Accepted Rejected result

Lubricating oil pressure Engine

MPa {kg/cm}

Boost pressure

Engine speed: 1,900 rpm (Rated speed) Ambient temperature

kPa {mmHg}

Exhaust temperature

C All speed range Max. 700

Measurement items

Measurement conditions Torque converter oil temperature: 75 85 C

Unit

Standard value for new machine Max. 0.85 {Max. 8.67}

Service limit value Max. 0.85 {Max. 8.67} 0.45 0.53 {4.59 5.41} 0.45 0.59 {4.59 6.01} 1.32 1.72 {13.5 17.5} 3.33 3.73 {34.0 28.0} 1.96 2.36 {20.0 24.0} 0.12 0.22 {1.2 2.2}

Measurement Accepted Rejected result

Inlet oil pressure When brake is ON When brake is OFF Engine speed: 1,900 rpm (Rated speed) MPa {kg/cm}

Torque converter

Outlet oil pressure

0.45 0.53 {4.59 5.41} 0.45 0.59 {4.59 6.01} 1.32 1.72 {13.5 17.5} 3.33 3.73 {34.0 28.0} 1.96 2.36 {20.0 24.0} 0.12 0.22 {1.2 2.2}

Lockup operating pressure N, F1 F3 F4 F7

Main relief pressure

Transmission lubricating oil pressure

a
T/M

Replace oil and clean inside of transmission case and strainer every 1,000 hours!
Visual inspection of transmission strainer There is not excessive metal powder or black powder.

Steering time Steering

Lock o Lock Rated speed (1,900 rpm)

sec.

Max. 4 20.2 21.1 {206 215} 18.1 19.1 {185 195} 9.11 10.49 {93 107} 5.81 7.09 {59 72} 11.8 12.78 {120 130} 20.6 21.58 {210 220} 1,760 1,345 1,610 Torque converter stall speed

Max. 5 20.2 21.1 {206 215} 18.1 19.1 {185 195} 9.11 10.49 {93 107} 5.81 7.09 {59 72} 11.8 12.78 {120 130} 20.6 21.58 {210 220} 1,570 1,200 1,440 Torque converter stall speed

Relief pressure

Low idle (650 rpm) [Reference value] Service brake Retarder Cut-in Cut-out

MPa {kg/cm}

Brake oil pressure

1st operation after charging accumulator

Charge valve set pressure Brake

Engine: Full throttle MPa {kg/cm}

Service brake Retarder brake When brake is applied and engine speed is increased gradually in gear Parking brake speed F2, machine must not start at speed shown in table. Emergency brake

30

HD785-7

30 Testing and adjusting

SEN01774-00

Measurement items

Measurement conditions Hydraulic oil temperature: 50 80 C

Unit

Standard value for new machine 20.2 21.1 {206 215}

Service limit value 20.2 21.1 {206 215} 18.1 19.1 {185 195} 2.91 3.89 {30 40} 2.11 3.09 {22 32} 11.5 14.5 12.5 15.5

Measurement Accepted Rejected result

Hydraulic system

Hoist valve relief pressure

Rated speed (1,900 rpm) Low idle (650 rpm) [Reference value] High idle (2,250 rpm) Low idle (650 rpm) [Reference value] Rated speed (1,900 rpm) Low idle (650 rpm) Dump lever: "Float" position sec.

MPa {kg/cm}

18.1 19.1 {185 195} 2.91 3.89 {30 40} 2.11 3.09 {22 32} 11.5 14.5 12.5 15.5

Dump EPC valve basic pressure Dump body raising time Dump body lowering time

a
Hydraulic drift

Set dump body and stop engine!


Hydraulic oil temperature: 50 80 C Max. 85 Max. 170

Hydraulic drift Set dump body to 20 mm extraction mm/5 min of hoist cylinder position of No. 2 cylinder.

Replace drain plug with spare plug!


Visual check of differential Engine: Stopped drain plug There is not excessive metal powder.

Axle

Visual check of Left side final drive drain plug Right side

There is not excessive metal powder.

Every 1000 hours service


Front brake (Disc wear gauge) Left side Right side Rear brake (Disc wear gauge) Left side Right side Within wear gauge range. Within wear gauge range. Within wear gauge range. Within wear gauge range.

Brake

Suspension cylinder length Left front suspension Oil/Gas leakage Suspension cylinder length Right front suspension Oil/Gas leakage Suspension Suspension cylinder length Left rear suspension Oil/Gas leakage Suspension cylinder length Right rear suspension Oil/Gas leakage Left side Right side

mm mm mm mm

237 257 No leakage 237 257 No leakage 189 209 No leakage 189 209 No leakage No contact No contact

227 267

227 267

179 219

179 219

Contact of rear suspension stopper

HD785-7

31

SEN01774-00

30 Testing and adjusting

32

HD785-7