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SG6841
FEATURES
Green-mode PWM to support Blue Angel Norm Low start up current 30uA Low operation current 3mA Leading-edge blanking Built-in synchronized slope compensation Constant output power limit for universal AC input Current mode operation Cycle-by-cycle current limiting Under voltage lockout (UVLO) Programmable PWM frequency GATE output maximum voltage clamped at 18V Totem pole output includes soft driving for better EMI Build-in limited-power-control to meet safety requirement Programmable over-temperature protection Few external components & low cost solution
DESCRIPTION
This highly integrated PWM controllers, SG6841 series, provides several features to enhance the performance of low power flyback converters. To minimize standby power consumption, the proprietary green-mode function provides off-time modulation to linearly decrease the switching frequency under light-load conditions. This green-mode function assists the power supply to easily meet the power conservation requirement. Due to BiCMOS process, the start-up current and operation current is reduced to 30uA and 3mA, respectively, to improve power conversion efficiency. Large start-up resistance can be used for further power saving. Built-in synchronized slope compensation ensures the stability of peak current mode control. A proprietary internal compensation ensures constant output power limit for universal AC input voltage from 90VAC to 264VAC. SG6841 provides many protection functions. Pulse by pulse current limit ensures a constant output current under short circuit. If a short circuit failure or over load happens, the SG6841 will shut off after a continuous high voltage detection on FB pin. The gate output is clamped at 18V to protect the power MOS from over voltage damage. An external NTC thermistor can be applied to sense the ambient temperature for over-temperature protection. The SG6841 series are available in 8-pin DIP and SO packages.
APPLICATIONS
General-purpose switching mode power supplies and flyback power converters, and Power Adapter Open-frame SMPS Battery Charger Adapter
TYPICAL APPLICATION
From bridge rectifier 127~ 373VDC RIN VIN RT RA RI SG6842 SENSE RS FB GND VDD GATE C IN D1 From auxiliary winding
Rg
Q1
RT
RI
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SG6841
MARKING DIAGRAMS
8
PIN CONFIGURATION
T: D = DIP, S = SOP XXXXXXX: Wafer Lot YY: Year; WW: Week V: Assembly Location
GND FB V IN Ri
1 2 3 4
8 7 6 5
G a te VDD S ense RT
SG6841T
XXXXXXXYYWWV
ORDERING INFORMATION
Part Number
SG6841S SG6841D
Package
8-Pin SOP 8-Pin DIP
PIN DESCRIPTIONS
Pin No.
1 2
Symbol Function
GND FB Ground Feedback
Description
Ground. The signal from external compensation circuit is feed into this pin. The PWM duty cycle is determined by this FB pin and current sense signal from Pin 6. This pin is pulled high to the rectified line input through a resistor for start-up. Since the start-up current requirement for SG6841 is very small, a large start-up resistance can be used to minimize power loss. Under normal operation, this pin is also used to detect line voltage to compensate for constant output power limit for universal AC input. A resistor from RI pin to ground will generate a constant current source forSG6841. This current is used to charge an internal capacitor and hence the switching frequency are
VIN
Start-Up Input
Ri
Reference Setting
determined. Increasing the resistance will decrease the current source and reduce the switching frequency. A 26k resistor Ri creates a 50uA constant current Ii and generates 65kHz switching frequency. For over-temperature protection. An external NTC thermistor is connected from this pin to ground. The impedance of the NTC will decrease under high temperature. Once the voltage on RT pin drops below a fixed limit, the PWM output will be disabled. Current sense. The sensed voltage is used for current mode control and pulse-by-pulse current limiting. If a short circuit failure happens on current sense resistor, the SG6841 will shut off after a continuous low voltage detection on SENSE pin. Power Supply. The totem-pole output driver for the power MOSFET. A soft driving waveform is implemented to improve EMI.
RT
Temperature Protection
6 7 8
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SG6841
BLOCK DIAGRAM
RI
4 VDD
0.85V
VIN
+
_
ON/OFF Driver
GATE
Internal BIAS
S R
OSC
VDD
+
_
UVLO
SENSE
6V
RT
Comp R
FB
0.65V
GND
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SG6841
Parameter
DC Supply Voltage Zener clamp Zener current Gate Output Current Input Voltage to FB Pin Input Voltage to SENSE Pin Input Voltage to RT Pin Input Voltage to Ri Pin Power Dissipation Thermal Resistance Junction-air DIP SOP Operating Junction Temperature Operating Ambient Temperature Storage Temperature Range ESD Capability, HBM model ESD Capability, Machine model
Value
30 32 10 500 -0.3 to 7V -0.3 to 7V -0.3 to 7V -0.3 to 7V 1 82.5 141 150 -30 to 85 -55 to +150 3.0 250
Unit
V V mA mA V V V V W /W kV V
Parameter
DC Supply Voltage Operating Ambient Temperature Current source Setting
Value
<20 -20 to +85 26
Unit
V kohms
Parameter
Input-voltage to current-sense attenuation Input impedance Bias current Input voltage for zero duty cycle
Test Condition
Min.
1/3.25 2
Typ.
1/3 4.5
Max.
1/2.75 8 2 1.2
Unit
V/V k mA V
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SG6841
Parameter
Input impedance Delay to Output Threshold voltage for current limit
Test Condition
Min.
8
Typ.
12 150 0.85
Max.
16 200 0.9
Unit
K nsec V
IVIN = 0 uA
0.8
VTH @ IVIN
The change of threshold voltage versus the input current of the Vin
IVIN = 220 uA
-0.09
-0.15
-0.21
VSENSE0 Tdelay-lps
IVIN = 80 uA RI=26KOhms
0.73
0.81 31
0.89
V msec
Oscillator Section
Symbol
FOSC Fosc-green VG VN SG FDV FDT
Parameter
Frequency in nominal mode Frequency in green mode End of green mode voltage at FB pin Beginning of frequency reducing at FB pin Slope for green mode modulation Frequency variation versus VDD deviation Frequency variation versus Temp. deviation
Test Condition
RI=26KOhms RI=26KOhms
Min.
60
Typ.
65 10 1.9 2.6
Max.
70 16
Unit
KHz KHz V V
50
80
120 5 5
Hz/mV % %
PWM Section
Symbol
DC (MAX) DC (MIN) Bnk
Parameter
Maximum Duty Cycle Minimum Duty Cycle Leading edge blanking time
Test Condition
Min.
75 200
Typ.
80 270
Max.
90 0 350
Unit
% % nsec
Output Section
Symbol
VOL VOH tr tf
Parameter
Output Voltage Low Output Voltage High Rising Time Falling Time
Test Condition
VDD = 12V, Io = 150mA VDD = 12V, Io = 50mA VDD =13V, CL=1nF VDD =13V, CL=1nF
Min.
8V 150 30
Typ.
Max.
1.5
Unit
V V nsec nsec
250 50
350 90
Parameter
Start Threshold Voltage Min. Operating Voltage
Test Condition
Min.
15 9
Typ.
16 10
Max.
17 11
Unit
V V
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SG6841
Parameter
Output current of pin RT Threshold voltage for over-temperature protection. Turn-off point. Duty cycle is reduced to 0%. Threshold voltage for over-temperature protection. Starting point. Duty cycle starts to decrease.
Test Condition
RI=26KOhms
Min.
92 0.585
Typ.
100 0.62 0.65
Max.
108 0.655
Unit
uA V V
Parameter
Start-up Current Operating Supply Current
Test Condition
VDD=14.5V FB=SENSE=0V GATE=1000pF VDD=15.5V
Min.
-
Typ.
30 3
Max.
40 5
Unit
uA mA
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SG6841
TYPICAL CHARACTERISTICS
Start-up Current (IDD ST) vs Tem perature
25.5
25.0 24.5 24.0 23.5 23.0 22.5 22.0 -40 -25 -10 5 20 35 50 65 80 95 110 125
30 25 20 15 10 5 0 0 2 4 6 8 10 12 14 16
TEMPERATURE ( )
Frequency (KHz)
Fosc-green (KHz)
1.1 1.4 1.7 2 2.3 2.6 2.9
50 40 30 20 10 0
10.48 10.46 10.44 10.42 10.40 10.38 10.36 10.34 -40 -25 -10 5 20 35 50 65 80 95 110 125
FB VOLTAGE (V)
TEMPERATURE ()
64.3
Fosc (KHz)
64.2 64.1 64.0 63.9 63.8 63.7 -40 -25 -10 5 20 35 50 65 80 95 110 125
84.65 84.60 84.55 84.50 84.45 84.40 84.35 84.30 84.25 84.20 -40 -25 -10 5 20 35 50 65 80 95 110 125
TEMPERATURE ( )
TEMPERATURE ( )
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SG6841
10.20 10.15
16.55 16.50
VDD(min) (V)
VTH(ON) (V)
-40 -25 -10 5 20 35 50 65 80 95 110 125
16.45 16.40 16.35 16.30 16.25 16.20 -40 -25 -10 5 20 35 50 65 80 95 110 125
TEMPERATURE ( )
TEMPERATURE ( )
14 12 10
RT Voltage vs Ton
Ton (uS)
IRT (uA)
TEMPERATURE ()
RT VOLTAGE (V)
VSENSE vs IVIN
0.62
0.62 0.61 0.61 0.60 0.60 -40 -25 -10 5 20 35 50 65 80 95 110 125
TEMPERATURE ( )
IVIN (uA)
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SG6841
Operating current
Operating current has been reduced to 3mA. The low operating current enables a better efficiency and reduces the requirement of VDD hold-up capacitance.
Oscillator Operation
A resistor from RI pin to ground will generate a constant current source for SG6841. This current is used to charge an internal capacitor and hence the internal clock and switching frequency are determined. Increase the resistance will decrease the current source and reduce the switching frequency. A 26k resistor Ri creates a 50uA constant current Ii and generates 65kHz switching frequency. The relation between Ri and switching freauency is:
fPWM =
1690 RI (k )
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www.sg.com.tw JUL.25,2003
SG6841
At high ambient temperature, Rntc will be smaller such that VRT will decrease. When VRT is less than 0.65V (VOTP,START), the PWM duty cycle will be decreased to lower the internal temperature of power supply. If the over heating situation still exists such that VRT decreases further to 0.62V (VOTP,STOP), the PWM will be completely turned off.
Noise immunity
Noise on the current sense or control signal may cause significant pulse width jitter, particularly in the continuous conduction mode. Slope compensation helps alleviate this problem. Good placement and layout practices should be followed. Avoiding long PCB traces and component leads, locating compensation and filter components near to the SG6841, and increasing the power MOS gate resistance will always help.
Thermal Protection
An NTC thermistor Rntc in series with a resistor Ra can be connected from pin RT to ground. A constant current IRT is output from pin RT. The voltage on RT pin can be expressed as VRT = IRT (Rntc + Ra) in which IRT = 2 x (1.3V / Ri).
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SG6841
F1
2 CN1 1 2 3 1 3
L1
4 2
R13 C1 R2
1
BD1
1
L2
4 2
VZ1 THER1
1 2
C2
2 + 1
C4
C3
R3
1,2 1,2 8,9 8,9
1 3
Q1
2 1
L3
2
Vo+ D1
C5 R7 U1
1 2 3 4 GND FB VIN RI GATE VDD SENSE RT 8 7 6 5
R5
2
D2
3 4 3 4
R4
C6
C7
C8
D3
2
R6
2 1 3
Q2
6,7
6,7
R9
SG6841
2
R8 R10 R12
+ 1 1
R11 D4
2
THER2 C9 U2
4 3 1 2
R13
1
U3
BOM
Reference
BD1 C1 C2 C3 C4 C5 C6 C7 C8 C9 D1 D2 D3 D4 F1 L1 L2 Q1 Q2
Component
BD 4A/600V XC 0.1uF/275V XC 0.22uF/275V CC 0.01uF/500V EC 120u/400V YC 222p/Y1 CC 1000pF/100V CC 1000pF/50V EC 1000uF/35V EC 220uF/35V LED Diode FR157 ZD 18V Diode FR102 FUSE 4A/250V 900uH 15mH Diode 20A100V MOS 7A/600V
Reference
R1,R2 R3 R4 R5,R7 R6 R8 R9 R9 R11 R12 R13 R14 R15 THER1 T1 U1 U2 U3 VZ1
Component
R 1Mohm 1/4W R 100Kohm 1/2W R 47ohm 1/4W R 750Kohm 1/4W R 20Kohm 1/8W R 0.3ohm 2W R 33Kohm 1/8W R 20Kohm 1/8W 1% R 220ohm 1/8W R 4.7ohm 1/8W R 6.8Kohm 1/8W R 154Kohm 1/8W R 390Kohm 1/8W Thermistor SCK054 Transformer IC SG6841 IC PC817 IC TL431 VZ 9G
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SG6841
D
8 5
E1
A1
A2
L b1 b e
Dimension
Symbol A A1 A2 b b1 D E E1 e L eB Millimeter Min. 0.381 3.175 Inch Min. 0.015 0.125
Typ.
A
Max. 5.334 3.429
Typ.
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SG6841
1 b
4 e
A1
Dimension
Symbol A A1 b c D E e F H L
Typ.
0.406 0.203 4.648 0.381 1.270 5.791 0.406 0 0.381X45 6.197 1.270 8 0.228 0.016 0 4.978 3.987 0.183 0.150
H F
Typ.
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SG6841
DISCLAIMERS
LIFE SUPPORT
System Generals products are not designed to be used as components in devices intended to support or sustain human life. Use of System Generals products in components intended for surgical implant into the body, or other applications in which failure of the System Generals products could create a situation where personal death or injury may occur, is not authorized without the express written approval of System Generals Chief Executive Officer. System General will not be held liable for any damages or claims resulting from the use of its products in medical applications.
MILITARY
System General's products are not designed for use in military applications. Use of System Generals products in military applications is not authorized without the express written approval of System Generals Chief Executive Officer. System General will not be held liable for any damages or claims resulting from the use of its products in military applications.