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T2045 T2060 T2055 T2070

Maintenance Manual Matrix Printer

Titelbild.iso

Table of Contents
Chapter 1 Chapter 2
2.1 2.1.1 2.1.2 2.1.3 2.2 2.2.1 2.2.2 2.2.3

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications T2045/T2055 Printer Specifications . . . . . Interface Specifications . . . . Paper Specifications . . . . . Specifications T2060/T2070 Printer Specifications . . . . . Interface Specifications . . . . Paper Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1 2-1 2-1 2-1 2-5 2-6 2-8 2-8 2-12 2-13 3-1 3-1 3-1 3-1 3-1 3-2 3-2 3-3 3-3 3-5 3-6 3-7 3-9 3-11 3-11 3-12 3-12 3-14 3-15 3-17 3-19 3-20 3-21 3-22 3-23 3-23 3-23 3-23 3-24 3-25 3-25 3-25 3-25 3-25 3-26 3-27 3-28 3-28 3-29 3-30 3-30

Chapter 3
3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.3 3.3.1 3.3.1.1 3.3.1.2 3.3.1.3 3.3.2 3.3.3 3.3.3.1 3.3.3.2 3.3.3.3 3.3.3.4 3.3.4 3.3.5 3.3.6 3.3.7 3.3.8 3.3.9 3.3.10 3.3.11 3.3.12 3.3.13 3.3.14 3.3.15 3.3.16 3.3.17 3.3.18 3.3.19 3.3.20 3.3.21

Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . Printhead . . Power Supply Ribbon . . . Data Transfer Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mechanical Functions . . Head/Platen Clearance . . Shift Friction Tractor . . Paper Transport (forward) Position of the Wheels . .

Electronic Functions . . . . . . . . . . . . . . . . . . . Main Board . . . . . . . . . . . . . . . . . . . . . . . . . Description of the Switching Power Supply . . . . . . . . . Driver Section . . . . . . . . . . . . . . . . . . . . . . . . Needle Driver . . . . . . . . . . . . . . . . . . . . . . . . Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bidirectional Centronics Interface . . . . . . . . . . . . . Interface Board Option/Modular . . . . . . . . . . . . . . Shared Interface Option . . . . . . . . . . . . . . . . . . TTY Interface 20 mA . . . . . . . . . . . . . . . . . . . . RS422/V11, SS97 . . . . . . . . . . . . . . . . . . . . . Connection Board . . . . . . . . . . . . . . . . . . . . . Printhead Sensor Board . . . . . . . . . . . . . . . . . . Interlock Switch . . . . . . . . . . . . . . . . . . . . . . . Double Sensor . . . . . . . . . . . . . . . . . . . . . . . Sensor Sheetfeeder . . . . . . . . . . . . . . . . . . . . Motor Driver . . . . . . . . . . . . . . . . . . . . . . . . Carriage Motor . . . . . . . . . . . . . . . . . . . . . . . Vertical Motor . . . . . . . . . . . . . . . . . . . . . . . . Color Motor (Option) . . . . . . . . . . . . . . . . . . . . Sheetfeeder Motor (Option) . . . . . . . . . . . . . . . . Paper Thickness Motor . . . . . . . . . . . . . . . . . . . Function Select Motor . . . . . . . . . . . . . . . . . . . Paper Thickness Sensor (AGA) . . . . . . . . . . . . . . 2nd Tractor (T2060/T2070 Option) . . . . . . . . . . . . . Paper Motion Sensor (Feature) . . . . . . . . . . . . . . . Printhead . . . . . . . . . . . . . . . . . . . . . . . . . . Additional fonts . . . . . . . . . . . . . . . . . . . . . . . Theory of Adjusting Printhead Temperature (T2060/T2070)

Chapter 4
4.1 4.1.1 4.1.2 4.2 4.2.1 4.2.2 4.2.3 4.2.4 4.3 4.4 4.5 4.5.1 4.6 4.7 4.8

Testmodes and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . .


Test Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASCII Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interfacetest (Hex-Dump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . Error Messages in the LCD Display . . . . . . . . . . . . . . Further Messages in the LCD Display . . . . . . . . . . . . . Printer Malfunctions without any Message at the LCD Display Failure Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1 4-1 4-2 4-2 4-2 4-3 4-5 4-6 4-9 4-10 4-12 4-13 4-13 4-14 4-15 4-16 5-1 5-2 5-2 5-3 5-4 5-4 5-5 5-6 5-6 5-7 5-7 5-8 5-8 5-10 5-10 5-11 5-11 5-11 5-11 5-12 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 5-23 5-24 5-25

Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Caring, Lubrication and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . Monitoring of Thermo-ASIC and Printhead (T2060/T2070 only) . . . . . . . . . . . . . . Calibrating Values of Thermo-ASIC/Printhead (T2060/T2070 only) . . . . . . . . . . . . . . Display Message Hardware Alarm Printing without Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ignore Printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 5
5.1 5.1.1 5.1.2 5.2 5.2.1 5.2.2 5.3 5.3.1 5.3.2 5.3.3 5.3.4 5.3.5 5.3.6 5.3.7 5.4 5.4.1 5.4.2 5.4.3 5.5 5.5.1 5.5.2 5.5.3 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 5.15 5.16

Instructions for Disassembly and Assembly . . . . . . . . . . . . . . . . . . .


Replacing Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing Top Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing Bottom Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the Printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing Electronic Parts . . . . . Replacing the Optional Interface . . . Replacing Main Board . . . . . . . . Dismount Main Electronic . . . . . . Replacing the AGA Assy . . . . . . . Replacing Carriage Adapter . . . . . Replacing Motor Driver (Color Option) Replacing Connector Board . . . . . Replacing Motors . . . . . . . Replacing Carriage (DC) Motor Replacing Stepper Motors . . . Replacing Vertical Stepper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing Sensor Parts . . . . . . . . . . . . . . . . . . . Replacing Double Sensor: Front Insertion and Paper Position Replacing Sheetfeeder Sensor . . . . . . . . . . . . . . . . Replacing Interlock Sensor . . . . . . . . . . . . . . . . . .

Replace Transverse Paper Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing Ribbon Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remove Carriage System/Toothed Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing Upper Friction Drive (Shutter) . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Tractor Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing Lower Friction Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing Front Paper Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remove Incremental Stripe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing Side Walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting Drive Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remove Platen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 6
6.1 6.1.1 6.1.2 6.1.3 6.1.4 6.2 6.2.1 6.2.1.1 6.2.1.2 6.2.1.3 6.2.1.4 6.2.1.5 6.2.1.6 6.3 6.3.1 6.3.2

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Adjustments . . . . . . Tension of the Toothed Belt . . . . . Adjustment of Head/Platen Gap . . . Adjusting Parallelism Printhead/Platen Setting Physical Top of Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1 6-1 6-1 6-2 6-4 6-6 6-8 6-8 6-8 6-10 6-11 6-12 6-13 6-14 6-16 6-16 6-17 7-1 7-2 7-4 7-10 7-12 7-14 7-16 7-16 7-30 7-46 7-50 7-54 7-57 7-60 7-63 7-67 7-68 7-69 7-71 7-72 7-75 7-78

Electrical Adjustments . . . . . . . . . . . . . . . . Interface Jumper Settings . . . . . . . . . . . . . . . Shared Interface (Option) (046 752) . . . . . . . . . . TTY-Interface 20 mA Current Loop (Option) (046 755) Interface RS422 (047 144) SS 97 (047 145) (Option) . Main Controller . . . . . . . . . . . . . . . . . . . . . Mounting Variations for T2045/T2055 Controller . . . . Mounting Variations for T2060/T2070 Controller . . . .

Soft Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting of Head Temperature (Reference value) (T2060/T2070 only) . . . . . . . . . . . . . Adjustment of AGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 7
7.1 7.2 7.3 7.4 7.5 7.6 7.6.1 7.6.2 7.7 7.8 7.9 7.10 7.11 7.12 7.13 7.14 7.15 7.16 7.17 7.18 7.19

Spare Parts and Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Housing/Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Color Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Board/Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T2045/T2055 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T2060/T2070 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Supply (all Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shared Interface Modular Cx/RS232 (Option) . . . . . . . . . . . . . . . . . . . . . . . . Motor Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carriage Adapter Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interconnection Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interlock Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Timing Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Double Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Sheet Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current Loop Interface 20 mA (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AGA Electronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 8
8.1 8.2 8.2.1 8.2.2 8.3 8.4 8.5

Sheet Feeder Mechanic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly/Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sheetfeeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting Gear Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustment and Modification of Sheetfeeder Area . . . . . . . . . . . . . . . . . . . . . Spare Parts and Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASF/Sheetfeeder, Gear Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1 8-1 8-3 8-3 8-3 8-4 8-5 8-7 9-1 9-1 9-1 9-2 10-1 10-1 10-2 10-4 11-1 11-1 11-3 11-3 11-3 11-4 11-5

Chapter 9
9.1 9.2 9.3

Face Down (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 10
10.1 10.2 10.3

Second Tractor (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tractor Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motor Driver 2nd Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 11
11.1 11.2 11.2.1 11.2.2 11.2.3 11.2.4

Cutting Device (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spare Parts and Schematics Mechanical Components . . Maintenance and Adjustments PCB Drawing . . . . . . . . . PCB Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction

Introduction
The Matrix Printers have been developed for professional applications in all environments. They meet the highest possible technical standards, and with proper use, they should provide many years of trouble-free operation. High-performance print qualities as well as operation with fanfold paper and cut sheets from front can be chosen. The following print qualities are available: Copy Draft Print Quality (DPQ Copy) Draft Print Quality (DPQ) Near Letter Quality (NLQ) Letter Quality (LQ) The electronic part controlled by a microcomputer operates the needle printhead, menu programming, and interface. All elements of the printer control are arranged on printed circuit boards so that only a few additional components are required such as step motor for function select, step motor for color option, step motor for paper feed, DC motor for carriage feed, step motor for automatic gap adjust The following options and features will further enhance the printers capabilities: pull tractor front front cut sheet insertion automatic gap adjustment sheet feeder with two paper bins face down module for cut sheet feeder fonts automatic gap adjustment multi-color ribbon (standard) (standard) (standard) (option) (option) (option) (standard) (feature)

The manufacturer recommends the use of original accessories. The use of others than original parts may reduce the performance of the printer and cause defects on the printer. For errors caused by the use of others than original accessories, your warranty become invalid. Caution: Activities described herein must only be performed by specially trained and qualified service personnel! Harmful voltages can be touched.

STOP

1-1

Specifications

Specifications T2045/T2055

2
2.1 Specifications T2045/T2055 2.1.1 Printer Specifications

Specifications

Printer system

Serial impact matrix printer 1800 Hz Printhead with 24 needles 0.25 mm bidirectional printing

Print speed and character matrices DPQ (Data Print Quality) T2045 450 540 675 600 515 600 300 300 450 450 260 300 200 240 300 300 170 200 100 120 150 150 170 200 T2055 550 cps/10.0 cpi 540 cps/12.0 cpi 675 cps/15.0 cpi 600 cps/15.0 cpi 515 cps/17.1 cpi 600 cps/20.0 cpi 300 cps/10.0 cpi 360 cps/12.0 cpi 450 cps/15.0 cpi 450 cps/15.0 cpi 260 cps/17.1 cpi 300 cps/20.0 cpi 200 cps/10.0 cpi 240 cps/12.0 cpi 300 cps/15.0 cpi 300 cps/15.0 cpi 170 cps/17.1 cpi 200 cps/20.0 cpi 100 cps/10.0 cpi 120 cps/12.0 cpi 150 cps/15.0 cpi 150 cps/15.0 cpi 170 cps/17.1 cpi 200 cps/20.0 cpi 12 x 12 12 x 10 12 x 08* 12 x 12 12 x 12 12 x 10 24 x 12 24 x 10 16 x 08* 24 x 08 24 x 12 24 x 10 24 x 18 24 x 15 16 x 12* 24 x 12 24 x 18 24 x 15 24 x 36 24 x 30 16 x 24* 24 x 24 24 x 18 24 x 15

DPQ Copy (Copy Data Print Quality)

NLQ (Near Letter Quality)

LQ (Letter Quality)

* Epson emulation only: superscript, subscript, microscript and MTPL microscipt

Tab speed Character pitch Character size Height Width

45 inches/sec 5/6/7.5/8.6/10/12/15/17.1/20 cpi

3.32 mm (incl. descenders) 2.19 mm, max. 2.43 mm 2-1

Specifications T2045/T2055

Specifications

Fonts Standard DPQ, DPQ Copy, Courier, Roman, Sanserif, Prestige, Script, OCR A+B (all resident in NLQ and LQ), DLL is standard 20 + Large Character Printing (LCP) US-Postnet Barcode

Barcodes (standard) Emulations Standard

MTPL (Tally Printer Language) Epson LQ-2550 IBM Proprinter XL24e

Optional Resolution Print attributes in all character pitches

on request 60 to 360 dpi horizontal 60 to 360 dpi vertical Double width, italics, right justification, shadowed, auto centered, double height, bold, proportionally spaced, underlined, overlined, superscript, subscript ASCII test Hex-dump Fault display 128 Kbytes LCD display 2 x 16 digits 6 function keys: Online Setup 4 softkeys

Self-test

Printer buffer Panel

Paper feed Feed speed 1/6" (line feed) View position Reverse motion Printhead gap Standard Automatic gap adjustment 8"/sec 35 ms 8"/sec Up to max. form length, max. 1 inch for automatic single sheet feeder

2-2

Specifications

Specifications T2045/T2055

Paper transport Standard Tractor with parking position Single sheet via front insertion (friction rollers) Tear/view function Automatic single sheet feeder (capacity: 190 sheets per bin) Face down option Autocut facility Colour printing

Optional

Features Service life Printhead Ribbon Noise Continuous operation Throughput (ECMA 132) MTBF Mains voltage Power consumption Approvals Dimensions Width Height Depth Weight

400 millions / DPQ 12x 12 matrix > 15 million characters 53 dB (A) 10 cpi Sans Serif (ISO 7779 [1988]) 52 dB (A) Quiet Mode > 18,000 pages/month DPQ 450 pages/hour (T2045) > 10,000 h 550 pages/hour (T2055) 120 V 10%; 230 V -10% + 15%, user selectable 85 VA UL listed, ULc Certification, CE Mark, FCC Class B Certification, VDE-GS Certification

623 mm (25.42 inches) 275 mm (11.22 inches) 399 mm (16.24 inches) 18.5 kg (37 pounds)

2-3

Specifications T2045/T2055

Specifications

Environmental conditions Operation Temperature Rel. humidity Climate Storage Temperature Rel. humidity Climate Transport Temperature Rel. humidity Climate -25 to +70C 5 to 95% IEC 721-3-2, class 2K3 -15 to +45C 5 to 95% IEC 721-3-1, class 1K3 +10 to +35C 16 to 73% IEC 721-3-7, class 7K1

2-4

Specifications

Specifications T2045/T2055

2.1.2 Interface Specifications


Parallel interface Type of data transmission Transmission rate Signal status Connection cable bidirectional 8-bit parallel interface (Centronics compatible) IEEE-1284; Nibble mode Max. 30 KHz Low: 0.0 V to +0.4 V High: +2.4 V to +5.0 V Material AWG no. 28 at least Length up to 2.5 m Twisted-pair cable with double-shield, acc. IEEE Std 1284 1294 Printer side Amphenol 57-40360 (or compatible) Cable side Amphenol 57-30360 (or compatible)

Interface connections

2-5

Specifications T2045/T2055

Specifications

2.1.3 Paper Specifications


Continuous paper tractor feed Single part forms Weight Width Form length Multi part forms (to be tested individually!) Number of copies Weight of original Weight of copies Weight of bottom sheet Thickness (max.) Width Form length Cut sheet insertion Via front feed/manual Single part forms Weight Width Form length Multi part forms (to be tested individually!) Number of copies Weight of original Weight of copies Weight of bottom sheet Thickness (max.) Width Form length 1+5 50 to 60 g/m2 45 to 56 g/m2 50 to 60 g/m2 0.018 inches 4 to 16.5 inches 3 to 12 inches 0.46 mm 100 to 420 mm 76 to 305 mm 60 to 120 g/m2 4 to 16.5 inches 3 to 12 inches 100 to 420 mm 76 to 305 mm 1+5 45 to 65 g/m2 45 to 56 g/m2 45 to 65 g/m2 0.031 inches 3 to 16 inches 3 to 21 inches 0.8 mm 76 to 406 mm 76 to 451 mm 60 120 g/m2 3 to 16.5 inches 3 to 22 inches 76 to 420 mm 76 to 559 mm

2-6

Specifications

Specifications T2045/T2055

Envelope Length Thickness Via automatic cut sheet feeder Single part forms Weight Width Form length Multi part forms (top/edge sized paper mandatory; to be approved individually!) Number of copies Weight of original Weight of copies Weight of bottom sheet Thickness (max.) Width Form length Set of forms 1+3 50 to 60 g/m2 45 to 56 g/m2 50 to 60 g/m2 0.018 inches 4 to 14.5 inches 4 to 14 inches 0.46 mm 100 to 368 mm 76 to 356 mm 60 to 90 g/m2 4 to 14.5 inches 4 to 14 inches 100 to 368 mm 100 to 356 mm 3 to 12 inches 0.0125 inches 76 to 305 mm 0.32 mm

Sets of forms may be used only if the top edge is bound. The binding edge should be as soft as possible. A wavy binding edge may hamper the smooth feeding of these sets. Multi-part forms have to be inserted with the glued top facing down. Multi-part forms should be tested for suitability. Light pulp paper of medium fine quality, paper bearing the quality mark SM Post and photocopy paper are suitable for use. Unsuitable are: satin-finisch or coated papers, imitation art papers, and embossed papers. Since paper as natural material reacts strongly to environmental influences (e.g. humidity, temperature), the place of storage should be selected carefully. We recommend that this kind of paper should be tested extensively before larger quantities are acquired. Should papers with a dark reverse side be used, these should also be tested for their functionality. Please pay attention to the use of infrared reflecting colors, when acquiring these papers. 2-7

Paper quality

Specifications T2060/T2070

Specifications

2.2 Specifications T2060/T2070 2.2.1 Printer Specifications


Printer system Serial impact matrix printer 2200 Hz Printhead with 24 needles 0.25 mm bidirectional printing Print speed and character matrices DPQ (Data Print Quality) T2060 600 720 900 800 680 800 400 480 600 600 340 400 266 320 400 400 225 266 133 160 200 200 225 266 T2070 700 cps/10.0 cpi 720 cps/12.0 cpi 900 cps/15.0 cpi 800 cps/15.0 cpi 680 cps/17.1 cpi 800 cps/20.0 cpi 400 cps/10.0 cpi 480 cps/12.0 cpi 600 cps/15.0 cpi 600 cps/15.0 cpi 340 cps/17.1 cpi 400 cps/20.0 cpi 266 cps/10.0 cpi 320 cps/12.0 cpi 400 cps/15.0 cpi 400 cps/15.0 cpi 225 cps/17.1 cpi 266 cps/20.0 cpi 133 cps/10.0 cpi 160 cps/12.0 cpi 200 cps/15.0 cpi 200 cps/15.0 cpi 225 cps/17.1 cpi 266 cps/20.0 cpi 12 x 12 12 x 10 12 x 08* 12 x 12 12 x 12 12 x 10 24 x 12 24 x 10 16 x 08* 24 x 08 24 x 12 24 x 10 24 x 18 24 x 15 16 x 12* 24 x 12 24 x 18 24 x 15 24 x 36 24 x 30 16 x 24* 24 x 24 24 x 18 24 x 15

DPQ Copy (Copy Data Print Quality)

NLQ (Near Letter Quality)

LQ (Letter Quality)

* Epson emulation only: superscript, subscript, microscript and MTPL microscipt

Tab speed Character pitch Character size Height Width

70 inches/sec 5/6/7.5/8.6/10/12/15/17.1/20 cpi

3.32 mm (incl. descenders) 2.19 mm, max. 2.43 mm

2-8

Specifications

Specifications T2060/T2070

Fonts Standard DPQ, DPQ Copy, Courier, Roman, Sanserif, Prestige, Script, OCR A+B (all resident in NLQ and LQ), DLL is standard 20 + Large Character Printing (LCP) US-Postnet Barcode

Barcodes (standard) Emulations Standard

MTPL (Tally Printer Language) Epson LQ-2550 IBM Proprinter XL24e

Optional Resolution Print attributes in all character pitches

on request 60 to 360 dpi horizontal 60 to 360 dpi vertical Double width, italics, right justification, shadowed, auto centered, double height, bold, proportionally spaced, underlined, overlined, superscript, subscript ASCII test Hex-dump Fault display 128 Kbytes LCD display 2 x 16 digits 6 function keys: Online Setup 4 softkeys

Self-test

Printer buffer Panel

Paper feed Feed speed 1/6" (line feed) View position Reverse motion Printhead gap Standard Automatic gap adjustment 8"/sec 35 ms 8"/sec Up to max. form length, max. 1 inch for automatic single sheet feeder

2-9

Specifications T2060/T2070

Specifications

Paper transport Standard Tractor with parking position Single sheet via front insertion (friction rollers) Tear/view function Automatic single sheet feeder (capacity: 190 sheets per bin) Face down option Autocut facility Colour printing

Optional

Features (optional) Service life Printhead Ribbon Noise Continuous operation Throughput (ECMA 132) MTBF Mains voltage Power consumption Approvals Dimensions Width Height Depth Weight

400 millions / DPQ 12x 12 matrix > 15 million characters 55 dB (A) 10 cpi Sans Serif (ISO 7779 [1988]) 53 dB (A) Quiet Mode > 22,400 pages/month DPQ 540 pages/hour (T2060) > 10,000 h 600 pages/hour (T2070) 120 V 10%; 230 V -10% + 15%, user selectable 85 VA UL listed, ULc Certification, CE Mark, GOST FCC Class B Certification, VDE-GS Certification

623 mm (25.42 inches) 275 mm (11.22 inches) 399 mm (16.24 inches) 18.5 kg (37 pounds)

2-10

Specifications

Specifications T2060/T2070

Environmental conditions Operation Temperature Rel. humidity Climate Storage Temperature Rel. humidity Climate Transport Temperature Rel. humidity Climate -25 to +70C 5 to 95% IEC 721-3-2, class 2K3 -15 to +45C 5 to 95% IEC 721-3-1, class 1K3 +10 to +35C 16 to 73% IEC 721-3-7, class 7K1

2-11

Specifications T2060/T2070

Specifications

2.2.2 Interface Specifications


Parallel interface Type of data transmission Transmission rate Signal status Connection cable bidirectional 8-bit parallel interface (Centronics compatible) IEEE-1284; Nibble mode Max. 30 KHz Low: 0.0 V to +0.4 V High: +2.4 V to +5.0 V Material AWG no. 28 at least Length up to 2.5 m Twisted-pair cable with double-shield, acc. IEEE Std 1284 1294 Printer side Amphenol 57-40360 (or compatible) Cable side Amphenol 57-30360 (or compatible)

Interface connections

2-12

Specifications

Specifications T2060/T2070

2.2.3 Paper Specifications


Continuous paper tractor feed Single part forms Weight Width Form length Multi part forms (to be tested individually!) Number of copies Weight of original Weight of copies Weight of bottom sheet Thickness (max.) Width Form length Cut sheet insertion Via front feed/manual Single part forms Weight Width Form length Multi part forms (to be tested individually!) Number of copies Weight of original Weight of copies Weight of bottom sheet Thickness (max.) Width Form length 1+6 50 to 60 g/m2 45 to 56 g/m2 50 to 60 g/m2 0.018 inches 4 to 16.5 inches 3 to 12 inches 0.46 mm 100 to 420 mm 76 to 305 mm 60 to 120 g/m2 4 to 16.5 inches 3 to 12 inches 100 to 420 mm 76 to 305 mm 1+6 45 to 65 g/m2 45 to 56 g/m2 45 to 65 g/m2 0.031 inches 3 to 16 inches 3 to 21 inches 0.8 mm 76 to 406 mm 76 to 451 mm 60 120 g/m2 3 to 16.5 inches 3 to 22 inches 76 to 420 mm 76 to 559 mm

2-13

Specifications T2060/T2070

Specifications

Envelope Length Thickness Via automatic cut sheet feeder Single part forms Weight Width Form length Multi part forms (top/edge sized paper mandatory; to be approved individually!) Number of copies Weight of original Weight of copies Weight of bottom sheet Thickness (max.) Width Form length Set of forms 1+3 50 to 60 g/m2 45 to 56 g/m2 50 to 60 g/m2 0.018 inches 4 to 14.5 inches 4 to 14 inches 0.46 mm 100 to 368 mm 76 to 356 mm 60 to 90 g/m2 4 to 14.5 inches 4 to 14 inches 100 to 368 mm 100 to 356 mm 3 to 12 inches 0.0125 inches 76 to 305 mm 0.32 mm

Sets of forms may be used only if the top edge is bound. The binding edge should be as soft as possible. A wavy binding edge may hamper the smooth feeding of these sets. Multi-part forms have to be inserted with the glued top facing down. Multi-part forms should be tested for suitability. Light pulp paper of medium fine quality, paper bearing the quality mark SM Post and photocopy paper are suitable for use. Unsuitable are: satin-finisch or coated papers, imitation art papers, and embossed papers. Since paper as natural material reacts strongly to environmental influences (e.g. humidity, temperature), the place of storage should be selected carefully. We recommend that this kind of paper should be tested extensively before larger quantities are acquired. Should papers with a dark reverse side be used, these should also be tested for their functionality. Please pay attention to the use of infrared reflecting colors, when acquiring these papers.

Paper quality

2-14

Specifications

Physical Dimensions

2.3 Physical Dimensions

Standard, closed

62

Top view

110.0
450.0

212.0 312.8

80.0
40.5

65.4 Left paper edge Adjustable area

103.5 Right paper edge

View from bottom


30.0 Front
95.0

70.0

280.0

55.0

366.3

401.2

401.2

2-15

Physical Dimensions
Side view right Fanfold paper mode Single sheet mode
80 .0

Specifications

120.0 275.5 224.5 249.5 187.1 143.0 259.9

366.3 401.2

401.2

Option: Cutter

Option: Automatic sheet feeder

355.0

360.0
150.0 623.0

(430.0 with inserted DIN A4) 435.0

Option: Stand

1080.5

805.0

340.0

275.5

460.0

620.0 950.0 610.0

2-16

465.0

310.0 without paper

Functional Description

General

3
3.1 General 3.1.1 Printhead

Functional Description

The printhead is rated to more than 300.000 standard pages. The printer is economical too: 12.000 standard letters are printed with one ribbon. With our own word-wide patented 24 needle technology the printer also in speed reaches the top region of its class, with its noise level being in the lower range. The printer practically operates in conjunction with all known computer systems and standard software.

3.1.2 Power Supply

The power supply may be switched by the user externally from 120 V to 230 V. A fuse (4 AT, UL) is provided to protect the power supply from hazardous damages. It can be replaced without opening the printer.

3.1.3 Ribbon

The quality of the printout is dependent on the quality of the ribbon. Therefore the ribbon as well as the printhead are very important parts of your printer. A used ribbon cannot deliver a satisfactory printout. To achive a long life duration for the ribbon always use it in its full width. This will be achived by moving the ribbon up and down during printing and rotating the ribbon in the infinite end ribbon cassette. The ribbon is therefore satisfactory used and reaches a long life time. With a color printer you must decide if a color ribbon for a color printout or a monochrome ribbon for a one color printout is to be used. In the first case the color ribbon, which can have up to four tracks, is vertically moved in four steps in relation to the printhead, depending on the selected color. If you want to achive a monochrome printout with a color printer, you should use a monochrom ribbon and set the parameter black in the Setup menu Color Opt.. The firmware moves the color ribbon, simular to a standard printer, in four vertical levels. Because of this electrical control the monochrom ribbon is optimally used by a color printer.

Mono ribbon

4 color ribbon

black black black black

track 4 track 3 track 2 track 1

yellow magenta cyan black

3-1

General

Functional Description

3.1.4 Data Transfer

The main difference between the serial and parallel interface is the form in which the data bytes are transfered. The serial interface transfers bits in a row, one after the other. Theoretically you only need three connections for this form of data transfer. In the parallel interface the data transfer of the 8 bits (1 byte) is completed simultaneously through 8 parallel connections. At least 11 connections between the computer and the printer are necessary for this procedure. With the parallel Centronics interface data up to 100.000 bytes /seconds can theoretically be transfered. Actual the printer opperates with a maximum transfer frequency of approx. 30.000 bytes/second. This Data Flow, depending on the adjustment of the input buffer (0-128 KB) on your printer, can be temporarily stored.

3.1.5 Monitoring

The most important functions are monitored with sensors, microswitches and electrical monitoring circuits. These are constantly checked, processed by an internal logic and indicated on the display. To prevent an overheating of the printhead, 12 coils of the 24 electromagnets are monitored. If the temperature reaches a value above 130 C the speed of the printer is automatically slowed down. As soon as the printhead has cooled the printer works with high speed again. If a coil becomes defective, this is recognized by the firmware and shown on the display (Head defect, THS Error). For safety reasons the top cover is also monitored. If you should open the top cover during printing operation, then the printout is momentary stopped (to avoid injuries). When you close the cover again the printout is continued without loss of data.

3-2

Functional Description

Mechanical Functions

3.2 Mechanical Functions 3.2.1 Head/Platen Clearance

The worm gear (see principle drawing) determine the basic head distance. You can imagine the worm gear as a mechanical memory. During initialisation (power up) of the printer the head distance stepper moves the toothed segment on block at the worm gear. Now the printer has its basic point and can count the steps forward which are stored in the firmware. The stepper tolerance is within one bit pattern (equals 4 steps).

Principle

Thoothed segment Toothed wheel 84/14

26

B Stepper Motor pinion 13 teeth Lever

Adjust Area:

26

Tolerance

Tolerance

A Bearing point eccenter

Mean point carriage axle B A max. Head Distance

WORM GEAR "MEMORY"

min.

3-3

Mechanical Functions

Functional Description

Mechanic

Rotation

26

Platen

Mean point carriage axle Bearing point ca. 1.4 mm Movement of Carriage

3-4

Functional Description

Mechanical Functions

3.2.2 Shift Friction Tractor

The function of the tractor and the friction drive is controlled by the stepper motor A. By changing from Friction to Tractor drive the wheels are moving as shown in the schematic. The axles are moved by the dampers B. The dampers are steared by the eccentric wheels D. The tractor is engaged by turning the curve E while the toothed wheel C moves to the inner position.

Switching from tractor to friction drive is done vice versa. 3-5

Mechanical Functions

Functional Description

3.2.3 Paper Transport (forward)

The paper drive (friction, tractor) is realized by turning the wheels in the direction as shown in the drawing. Escalator wheel A has the task to engage (or disengange) tractor wheel B.

3-6

Functional Description

Mechanical Functions

3.2.4 Position of the Wheels

To make sure that the printer works without any problems the wheels, curves, dampers and eccenters have to be mounted in the correct positions (marks). There are several marks on both side walls and the corresponding wheels and dampers. See the following drawing for further details. For correct position of normal toothed wheels see the drawings in the chapter 7. To identify the desired wheel please see also the spare parts list.

mark

left

mark

mark

right

mark mark
3-7

Mechanical Functions

Functional Description

upper friction

tear position

ribbon

Paper front

Paper way Cut sheet ASF

carriage

friction rollers

platen

Paper way Fanfold (without tear possibility)

3-8

Functional Description

Electronic Functions

3.3 Electronic Functions

The control electronic consists of up to 18 different units: Main Board Panel Emulation Module Connection Board Printhead Sensor/Timing Belt Station Interlock Sensor Sensor Paper Position/Front Insertion Sensor Sheetfeeder Motor Driver Boards Carriage Motor Paper Motor Color Ribbon Lift Motor (Option) Sheetfeeder Motor (Option) Paper Thickness Motor Function Select Motor Paper Thickness Sensor (AGA) Printhead Additional Fonts (Option) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

T2045 Electronic groups

3-9

Electronic Functions

Functional Description

T2060 Electronic groups

T2060-2T Electronic groups

3-10

Functional Description

Electronic Functions

3.3.1 Main Board

The main board can be deviced into the following parts. Mains Input/Power Supply Driver section Needle drivers Printhead Thermo Control Logic part

3.3.1.1 Description of the Switching Power Supply

To switch over from e.g. 120 V to 230 V the user only has to move the power selection bar. To avoid unexpected switching, you have to use a tool, like tweezers, to switch over. The power supply conists of discrete and integrated circuits, transformers and other elements. It is primary switched and therefore a small built power supply. The value of the fuse is 4 AT Slow Blow. Please note that a UL listed fuse must be used.

3-11

Electronic Functions

Functional Description

How to test the printers function without Mains Input

There is the possibility to run a test procedure without line voltage. To perform this run following steps: Disconnect printer from outlet and switch printer off Give DC Voltage (33 V) to jumpers connector x4 on the main board. If you supply the logic with 1 A DC you are able to handle the panel, the motors and the printhead (only moves) If you supply the logic with 3 A DC you are able to make self test printout (e.g. ASCII tree; no graphic printing please), also.

3.3.1.2 Driver Section

This part is mainly claimed of the PPuA ASIC 046950. This highly integrated circuit serves both to activate further actuators as well as to recognise and pick up sensors or status signals. This means that this IC sonsists mainly of registers, latches and selective logic. Also the motor drivers and the needle drivers are controlled by PPuA.

3.3.1.3 Needle Driver

The needle driver signals (NOxx) are connected to the printhead via plug X 2 of the main board to the printhead adapter board and the two head cables. The following diagrams will show you the voltage/current relation, the flow of the current in several conditions and the principle of driver circuit.

needle magnet

Principle

Vcc

N1

N2

N3

N25

R _

To ADC 9 x R

3-12

Functional Description

Electronic Functions

Relation of the voltage/current needle magnet

U 64V 36V 0V t

3-13

Electronic Functions

Functional Description

3.3.2 Panel

The panel consists of 2 Function Keys (Online, Setup) and 4 situation dependent softkeys.

Online

Tractor Tear

Online

Setup

It will be plugged in via x6 connection board


X6 10 9 8 7 6 5 4 3 2 1

GND SCLI TXD0 RXD0 VCC CT50 EN PLN RS GND

3-14

Functional Description

Electronic Functions

3.3.3 Bidirectional Centronics Interface

1.

Overview

The SIDM printer T2045/T2055 is equipped with a parallel Centronics interface which is located on the main electronic pcb. The data transfer handshake (with some smaller exceptions) has been implemented according IEEE1284 standard. Up to now (13.12.95) only the Nibble Mode was implemented (Bytemode, ECP-Mode and EEP mode may follow later per request). The Nibble Mode has been adapted to meet the requirements Microsoft Windows 95 (TM) Operating System which does a printer identification using PlugnPlay. A graphical schematic is shown in the IEEE1284 standard picture 3, page 25 and picture 9, page 35.

Detailed description of data transfer in Nibble Mode

The transmission of printer identification is divided into two parts. In the first phase there is a negotiation between PC and printer to activate Nibble Mode. In the second phase there is a data transfer. At the end of each phase there is a reentry to to the normal Centronics mode according a defined handshake procedure. The name Nibble Mode in this case means that the transmission is performed in two packages per 4 bit in direction to the PC using existing control lines (bit 0/4=Error, Bit 1/5=Select, Bit 2/6=Paper-End, Bit 3/7=Busy). All other possible modes are using the 8 standard data lines - now in the opposite direction (printer - PC) 2.1 Phase 1, Negotiation phase Procedure The PC sets SELECTIN to high and at the same time AUTOFEED to low. The printer reacts within 35ms with SELECT, ERROR and PAPEREND to high but DONE to low PC transmits one data byte to the printer with a STROBE signal and sets AUTOFEED to high This byte will be analyzed by the printer. If all seems to be ok this byte should be 00hex witch means the PC likes to know whether or not the printer is supporting Nibble Mode. Since T2045/T2055 is able to run Nibble Mode the printer answers then with SELECT, ERROR and PAPEREND to low. To create an interrupt at PC side, DONE will be set to high at the end. Now the termination of the negotiation phase will be done by setting SELECTIN to low. As a result the printer is setting SELECT and BUSY to high and after a short delay also SELECTIN to low. As a reaction AUTOFEED is set to low at PC side. The printer is now setting ERROR and SELECT in normal Centronics mode according the actual state and after that DONE is changed back again to high. PC should react then setting AUTOFEED signal to high As the very end of this negotiation phase the printer sets BUSY and DONE in normal Centronics mode according the actual state. Now everything is in normal state.

3-15

Electronic Functions

Functional Description

2.2 Phase 2, Data transmission phase This phase is activated even after phase 1. A string of characters is transferred from the printer to the PC, which immediately describes the printer type, the manufacturer, the device class and some sort of compatibility. Procedure SELECTIN and AUTOFEED are set to low by the PC at the same time Within 35 ms the printer reacts with SELECT, ERROR, PAPEREND and DONE set to low. PC transmits one Byte with a STROBE pulse and sets AUTOFEED to high This byte will be analyzed by the printer. If everything was ok the byte should be 04hex which means that PC is demanding the identification of the printer in Nibble Mode. The printer agrees setting PAPEREND to low and DONE to high. PC answers setting AUTOFEED to low. Now the initial procedure starts by sending the characters. The string is built up in a way that the first two bytes are indicating the total length of the string (including the first two counter bytes). MSB first then LSB is transmitted followed by the characters. Each byte starts by putting bits 0 - 3 to the control signals (see above). This Nibble (half - byte) is released setting DONE to low. The acknowledge of PC is done by setting AUTOFEED to high. As soon the printer recognizes the acknowledge DONE is put back to high. As a result the PC sets AUTOFEED back to low. Now bits 4 - 7 are sent using the signal lines. This Nibble (half - byte) is released setting DONE to low. The acknowledge of PC is done once more by setting AUTOFEED to high. As long as there are data to be transmitted the printer sets now PAPEREND, ERROR, SELECT and BUSY to low and DONE once more to high. The acknowledge of the PC is performed by setting AUTOFEED to low. Now the next nibble can be sent and the procedure is repeated. If there are no more data to be transferred after the last Nibble (half - byte) the printer is setting ERROR to high, SELECT, PAPEREND and BUSY to low. This will be release setting DONE to high. Now the termination of the data transmission phase is starting. The PC sets SELECTIN signal to low. The printer reacts different than in the negotiation phase - with SELECT set to low, BUSY set to high and - after a short delay - DONE set to low. The printer is setting ERROR and SELECT according to the actual status in normal Centronics mode and after that DONE back to high. PC reacts setting AUTOFEED to high. At the very end of the data transmission phase the printer sets BUSY and DONE according to the actual state in normal Centronics mode. Now everything is in normal state again and the transmission of the printer identification is completed.
GND 100N C9 1 2 B5

2
GND

VCC

1
R58 10K

2
5 7 6 8 CA2

R19 CBB

GND

2 1 1

1 2 2

4 2

3 1 36 35 34 33 32 31 30 29 28 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 37

36

PAR. INTERF

EGND

X3

36 35 34 33 32 31 30 29 28 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 GND FAULTN INIT GND GND GND GND GND GND GND GND GND GND GND GND VCCX EGND GND SELECTIN AUTOFD SEL PE BUSYX DONENX ID8 ID7 ID6 ID5 ID4 ID3 ID2 ID1 STROBEN

3-16

Functional Description

Electronic Functions

3.3.3.1 Interface Board Option/Modular

There are several I/O Boards available: the Standard shared Parallel/serial Interface as option. They are designed as modules and easily changed within few seconds. It is plugged in at the Main Board X5. Input/Output wired to GND with 1nF.
X5 C16 B16 A16 C15 B15 A15 C14 B14 A14 C13 B13 A13 C12 B12 A12 C11 B11 A11 C10 B10 A10 C9 B9 A9 C8 B8 A8 C7 B7 A7 C6 B6 A6 C5 B5 A5 C4 B4 A4 C3 B3 A3 C2 B2 A2 C1 B1 A1 DONEN READYN RTSN BUSY GND DTRN IF0 GND STRBN IF1 GND VCC IF2 GND GND IF3 GND VCC IF4 GND GND IF5 GND VCC IF6 GND GND IF7 GND VCC PRIMEN GND GND RXD1 GND GND CTS1 GND VCC TXD1 GND GND FAULTN GND PTO PE SEL DSR

3-17

Electronic Functions

Functional Description

General infomation about external interfaces

This printer has a bi-directional parallel Centronics type interface (according IEEE1284) which is mounted on the printers main board. As an option, the plug-in interfaces of other pay be used. E.g. if someone wants to use an (optional) RS232 (V24) I/O he has to use the combined MT3x0 serial/parallel I/O. Since this I/O also has an on-board Centronics type interface the built in interface must be switched off. (Please consider that there are interfaces without a parallel interface; i.e. TTY, RS422. Using this kind of interfaces will not switch off the bi-directional I/O.) If an additional parallel I/O is added, it is mandatory to disable the internal CX I/O on the main board, so that only the plugged-in parallel I/Os will be active. Otherwise the printer will misread data on the parallel data lines. A shared serial/parallel (RS232(CX) I/O is possible, but two parallel I/Os are not allowed. To avoid this the CPU of this printer is monitoring a signal at the connector for external I/Os to determine the presence of an additional to the standard parallel I/O on the main board. The signals name is PT0, it can be found at Pin 15 A of the external I/O connector. Please refer to the following table to determine the function of PT0: PTO in Volts < 1.8 Volt > 1.8 Volt 2.5 < 3.0 Volt > 4.5 Volt Meaning the internal parallel (CX) I/O will be used the external parallel I/O will be used* the internal parallel (CX) I/O will be used

* Please consider that the external paralle interface may not support IEEE1284 (plugnplay).

Possible modification of existing and future external I/Os with own parallel interface:
VCC

4k7 pull up PT0 4k7 pull down

GND

3-18

Functional Description

Electronic Functions

3.3.3.2 Shared Interface Option

Your printer can be configured in such a way, so that it uses only one interface or both alternatively. If only one interface is used, this is only monitored by the printer. If the printer is configured in such a way that both interfaces are used simultaneously, it alternately accesses the interfaces to see whether there are any incoming data. If the printer recognises a signal, it switches to the corresponding interface and sends the ACTIVE signal to the other one. After data transmission has been completed, the printer remains assigned to the interface for as certain period of time (hold time: 30 s). After this period has elapsed, the printer clears the buffer and the procedure begins anew. If after this the current position is not at Top of Form a Form Feed will be carried out. CX The parallel section is controlled by the main logic, only I/O Drivers (7407, 74244) are necessary. Please see also section 3.3.3.1 General Information. RS232C / V 24 The serial part is controlled by the main logic only I/O Drivers (L 232 50P) are necessary. They convert 5 V Input signals to RS232 Standard voltage (-12/+12 V). Several jumpers are prepared to customize the interface.

R4 52050 2K2 0 25W J GND B2

Parallel Interface (cx)

Serial Interface
X2

X6 10 9 8 7 6 5 4 3 2 1 11 9 8 7 6 5 4 3 2 1

C1 100N 63V M 62130

37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 38

CASSIS

CTS RTS DSR GND DTR (READY) TXD RXD

GND FAULTNX PRIMENX GND GND GND GND GND GND GND GND GND GND GND GND VCCX GND

E GND

SELX PEX BUSYX DONENX D8 D7 D6 D5 D4 D3 D2 D1 STROBEN

3-19

Electronic Functions

Functional Description

3.3.3.3 TTY Interface 20 mA

The interface signals generated in the microprocessor and in the applications specified IC are connected to the interface optocoupler IC1 (Type SFH 618). This IC switch the TTL-signals on the microprocessor side to the level of the current loop without any galvanical contact. Received signals on the Rx loop should be changed by the optocoupler IC2 from current loop level down to TTL-level (Type HCPL 4200). DIP switches (S1, S2) are provided to select Active, Passive, (TX, RX).
26 X2

L4

BLM31

C6 33N 63V M 62130 27

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

+TXLOOP

-TXLOOP

+RXLOOP -RXLOOP GND*

CHASSIS

B5

CHASSIS

3-20

Functional Description

Electronic Functions

3.3.3.4 RS422/V11, SS97

RS422 The interface signals generated in the microprocessor and in the applications specified IC are connected to the driver IC1. This IC converts the TTL signals on the microprocessor side to the RS422 / V.11 levels on the I/O side and vice versa. On the I/O side the signals are connected to the I/O plug X2 via coils. SS97 The interface signals generated in the microprocessor and in the applications specified IC are connected to the driver IC1. This IC converts the TTL signals on the microprocessor side to the SS97 levels on the I/O side and vice versa. On the I/O side the signals are connected to the I/O plug X3 via coils.

mounted at RS422 BESTUECKT BEI RS422 X2 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 17 B2 mounted at SS97 BESTUECKT BEI SS97 X3 10 9 8 7 6 5 4 3 2 1 C1 33N 63V M 11 B6 CRS-N DOUT-N DIN-N OV CRS-P DOUT-P V DIN-P

B RXD B TXD/RDY OU

A RXD A TXD/RDY CHASSIS

B1 CHASSIS R11 100R L5 BLM31

3-21

Electronic Functions

Functional Description

3.3.4 Connection Board

The Connection Board has the task to interface the main logic to sensors and actuators. Therefore it owns no logic or active elements. More details about this board you will find in chapter 7.5 and 7.11. A fuse for UN is built in : 5AT Slow Blow.

X2 Carriage Adapter II

x2

A3

X14 Carriage Adapter I


X10 Sheet Feeder X13 Paper Motion
x10 x13 x8 F2 C1

x14

X1 Main Logic
x9 C3 x7 x4 x3 x15 x16
R2 R1

x1

X9 PE-Sensor/Sheet Feeder X8 Interlock Switch

X7 PE-Sensor/Front X4 Function Select X15/X3 CR-Motor

X16 2nd Tractor (option)

x12 C2
R3

X12 Color Motor (option)


x6

X6 Panel

X11 LF-Motor

x11

x5

X5 Printhead Distance

3-22

Functional Description

Electronic Functions

3.3.5 Printhead Sensor Board

This Board is mounted inside the carriage. It contains connectors for fan (X1) and AGA-Sensor connector (X2). X3 and X4 will take the printhead cables. X7 is provided for the clock station. Details in chapter 7.25
GND CHA_CWT VCC CHB_CCWT

N17 N15 UN1 SPARE2 UN3 SPARE1 UN5 PTC2 UN6 PTC1 UN7 SHIFT2 UN8 SHIFT1 UN9 UN10 UN11 UN12 N18 N16

VCC AGA GND

N13 N19 N21 N11 N9 N7 N5 N3 N1 N23 N24 N2 N4 N6 N8 N10 N12 N22 N20 N14 X4 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 X1

X2 3 2 1

X3

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

X7

4 3 2 1

3.3.6 Interlock Switch

This switch is necessary to prevent injuring the operator if the top flap is open. In case of opening the top flap the driver voltage will be switched off. This task is carried out by means of two hall sensors and a built in magnet. The sensors are connected to X8 Pin 2 and 3 (Signals ISW) at the connector board.
X8 4 3 2 1 VCC ISW2 ISW1 GND

3.3.7 Double Sensor

This reflex sensor unit is competent for PE Front Insertion (Sensor V2) and Paper Position (Sensor V1). The Signals are connected to X7 on the connector board. For standard assembly only a 4-pin (1-4) connector is mounted.
X7 6 5 4 3 2 1 VCC PSE3 PSE2 PSE1 DIO2 GND

- Front Insertion - Paper Position

3.3.8 Sensor Sheetfeeder

This reflex sensor (GP 2 S 0 7) is necessary for recognition of Sheetfeeder paper. Details in chapter 7.31 This sensor is connected to X9 connector board.
X9 4 3 2 1

PSE4 DIO3 GND

-Sheet

Feeder

2 1

3-23

Electronic Functions

Functional Description

3.3.9 Motor Driver

These boards are controlling: Multi Color Option Sheetfeeder Option (mounted in Gear Block)

They are connected to the Connector Board via X12 (Color) and X10 (ASF). Stepper Controller: Connector Bord out Color Motor Sheetfeeder Motor
X12 10 9 8 7 6 5 4 3 2 1 X10 10 9 8 7 6 5 4 3 2 1

Driver board out


X1 4 3 2 1

UNX GND PGND PGND VCC COLR CC4 CC3 CC2

UNX GND PGND PGND VCC SFR SF4 SF3 SF2 SF1

OUTB2 OUTA2 OUTB1 OUTA1

Principle of stepper motor control

+5V

REFERENCE

Schematic (Half-Step motor principle)

N L N L S MAGNET A S

Remark: In the picture above a full step is shown. 3-24

Functional Description

Electronic Functions

3.3.10 Carriage Motor

This motor is directly connected to the connector board via X15. The DC-Motor is controlled by the main logic (IC7, L6203) and the signals from the timing station. Horizontal Motor
X15 1 2

MHB MHA

3.3.11 Vertical Motor

This motor is controlled by driver circuit L 298 (IC18) on the main board and it is connected to the paper motor via plug X11 on the connector board.
X11 4 3 2 1 VM2 VM1 VM4 VM3

3.3.12 Color Motor (Option)

The color ribbon board (046 760) is connected to X12 on the connector board; the motor itself is connected to this driver board. Remark: The color motor is different to

a) SF-Motor b) Function Select c) Paper Thickness Motor

3.3.13 Sheetfeeder Motor (Option) 3.3.14 Paper Thickness Motor

This motor is located in the Gear Box and controlled by a Motor Driver Board. (By mounting the gear block is directly connected to a flat cable who leads to connector Board plug X10.)

This motor moves the toothed segment to adjust the head/platen clearance. It is directly controlled by IC28 (L 6219) on the main board. It is plugged in the connection board. X5.
X5 5 4 3 2 1

PD3 PD4 PD1 PD2

3-25

Electronic Functions

Functional Description

3.3.15 Function Select Motor

This motor switches from fanfold paper (tractor) to single sheet (friction) and vice versa. It is controlled by IC26 (L 6219) on the main board. The motor is plugged directly in X4 on the connection board.
X4 4 3 2 1

FS3 FS4 FS1 FS2

Remark: For testing its possible to exchange the SF Motor (3.2.16 ) Paper Thickness Motor (3.2.17) Function Selection Motor (3.2.18) They only differ in the length of the cable. Motor Values: 36 V 20 Ohms/Coil 15 Deg/step

3-26

Functional Description

Electronic Functions

3.3.16 Paper Thickness Sensor (AGA)


T 2045 AGA PRINCIPLE: Figure 1, without Paper File: AGA2045A.DRW, 12.06.96, Siupka

Main Friction Roll

Friction Roller No Paper Thickness Test Mask Light Barrier 1

Printhead Carriage Moving

Clock Band

Signals: Test Gate L Clock Pulses L

H H Light Barrier 2 of Clock Station

T 2045 AGA PRINCIPLE:

Figure 2, with Paper installed

Main Friction Roll

Paper Installed

Thickness Test Mask

Light Barrier 1

Printhead Carriage Moving

Clock Band

Signals: L Test Gate Clock Pulses L

H H Light Barrier 2 of Clock Station

The thicker the paper the more clock pulses

3-27

Electronic Functions

Functional Description

3.3.17 2nd Tractor (T2060/T2070 Option)

This connector leads to the external driver board. For standard assembly this connector (X16) is not mounted.
X16 12 11 10 9 8 7 6 5 4 3 2 1 PGNG PGND UNX UNX GND CC1 SF3 TRR SF2 SF1 TRSB VCC

3.3.18 Paper Motion Sensor (Feature)

The optional available Paper Motion Sensor is plugged in to connector X13. Since this is a feature, the PMS has to be mounted in factory. It is not recommended to mount it in the field. For standard assembly (connector board) X13 is not mounted.
X13 4 3 2 1

PMS DIO4 GND

3-28

Functional Description

Electronic Functions

3.3.19 Printhead

There are two different printheads available: NDK9/24 (approx. 1800 Hz max) NDK11/24 (approx. 2400 Hz max)

This modern ballistic printhead is driven by the needle driver section on the main board (FT5763M, signals N1xN24x). The needle control is performed by the PPUN (046 950). General: The system to shoot a needle is activated by a current through a coil of the system. One end of each coil of the needle magnet is connected to the voltage UN (+33) V via the head cable. The return lines of the other ends of the coils are connected to the needle drivers of the driver board. In the needle driver chip; controlled by the program; the return lines are connected for a short time to GND. If the expected needle current is reached the current will be chopped by hardware control.

Gegenlage

Papier Paper Farbband Needle Guide Nadelfhrung Nadel Needle Feder Spring

Klappanker Anchor

Fuss Foot

Ribbon Platen

Druckkopf Print head Ballistic

Magnet Elektromagnet

The printhead is connected to X2 and X14 on the Connection Board. (Take care not to loosen the pull relief clamp at the plugs when replacing printhead!).

3-29

Electronic Functions

Functional Description

3.3.20 Additional fonts

At the Main Board (IC2) there is a possibility to plug in additional fonts (up to 4 MB). They are accessable by means of ESC-Sequences and by using the printers menu. It makes sense to put different fonts together in one Eprom.

3.3.21 Theory of Adjusting Printhead Temperature (T2060/T2070)

The resistance of each coil of the printhead is proportional to its internal temperature. The temperature will change almost linear to the measured coil resistance. The resistance is measured continuously. Therefore it is possible to monitor the printhead for highest performance but to protect it in case of overheating. This control system must be adjusted once in case of changing printhead or at changing main electronic (see chapter 6.3.1). Used formula: R = Rt2 (1 + ) = Temperature R = Resistance 1 = 3,95 10-3 K = Difference of Temperature (t1 - t2) t1 = calculated temperature t2 = adjust temperature Example: The printhead was adjusted by 20C (t2). The measured resistance was 5 (Rt2). We want calculate the temperature (t1) at 7 (R). ( = R )1 Rt2

102C

t1 = 102C + 20C 122C

3-30

Testmodes and Troubleshooting

Testmodes and Troubleshooting


The following internal printer tests are available: ASCII tree 8 Inch ASCII tree 13.6 Inch Hex-Dump capability Monitoring function For better understanding it is recommended to read also chapter 3 Functional Description.

4.1 Test Functions

In order to test whether your printer is functioning properly, you can choose from a selection of different test functions. With these tests you can check print quality, function of the printhead and mechanism as well as data transfer from computer to printer. To enter the test mode of the printer, keep the ON LINE button depressed while turning on the printer. Keep the button depressed until the printer emits a short acoustic signal. The test menu offers you three test functions, one adjustment function and five special settings which are described in the in the operators manual.

ASCII80 Back |

ASCII136 | Next

ASCII test with 80 or 136 characters per line.

H-Dump Back |

Phys.Adj | Next

Interface test and positioning the first print line.

Formlen Back |

AGA |

Next

Setting default form length and the Automatic Gap Adjustment for print head.

Paphand Back |

CX-bid | Next

Settings to facilitate handling paper of poor quality and to set parallel I/O to unidirectional

Wrap Back |

Sound | Next

Setting line wrap and sound when paper empty.

Note: The printer is equipped with the option of locking the menu, for example to prevent others from accessing it. You can do this using the MenLock parameter from within the menu itself. (The MenLock parameter is described in detail in the menu description table of the Operators Manual). You can access a locked menu by switching on the printer while simultaneously pressing the SETUP button 4-1

Testmodes and Troubleshooting

4.1.1 ASCII Tree

With the ASCII tree test you can test whether your printer is functioning properly (independently from your computer). You can select either 80 or 136 characters per line. For example, you can interrupt the test if you want to change the line density by pressing the On line button. To exit the ASCII test, the printer must be turned off. Example for an ASCII test printout

4.1.2 Interfacetest (Hex-Dump)

With the interface test (hex-dump) you can check data transfer from computer to printer. The text which is being transmitted to the printer is printed in two parts. In the left part the text is printed in hexadecimal format, and in the right in ASCII format. Example for a hex-dump test printout

4.2 Troubleshooting

Many errors and problems that occur during printer operation have a simple cause and can be easily solved. So if you have a few problems with your printer, you do not need to phone the manufacturer right away. The following chapter will help you to differentiate between real printer defects and simple operating errors.

4-2

Testmodes and Troubleshooting

4.2.1 Error Messages in the LCD Display

The table on the following page lists all errors reported by the printer via the LCD display. Error message Cover Open Eject Error Cause Removing the error

Upper cover is open. Close upper cover. The printer cannot eject the paper/ the printer cannot transport the paper to park position. Check: whether the paper path is blocked by an object. whether the paper is damaged. whether the printer bar cover is locked into position properly. whether the printhead distance is too small (increase clearance by pressing Head key).

Frame Error

Transmission error of the serial interface.

Compare the format-adjustment of your printer with the adjustment of your computer. Check the allowed cable length. See parity error.

Hardware Alarm

Internal hardware error/printhead blocked

Check whether the printhead is blocked by an object, e.g. by jammed paper or if the printhead distance is too small. Try and remove the error by turning the printer off and then on again. If this does not help, contact your dealer. (If the printer reports the message Hardware Alarm after optional extras or accessories have been installed, please check whether the installation was carried out correctly, e.g. sheetfeeder gear block).

Load error

The printer cannot draw in the loaded paper.

Check: whether the paper path is blocked by an object. whether the paper is damaged. whether the tractors were properly closed and locked into position. whether the paper is subjected to sufficient/insufficient tension.

Motor Defect

Internal hardware error

Try and remove the error by turning the printer off and then on again. Load the default settings. If this does not help, contact your distributor.

4-3

Testmodes and Troubleshooting

Error message Overrun Error

Cause Received data which have not yet been printed is overwritten from new data. The printer has either detected paper end during operation or the printer was turned on with no paper loaded. A parity error during data transfer via the serial interface has occurred.

Removing the error Check: if the correct replay signal (e.g. X-ON/X-OFF) is set in the menu. the interface cable Load paper. Cut sheet not fully inserted. The loaded paper was inserted too far right of the mark and cannot be detected by the paper end sensor.

Paper out

Parity Error

Examine the transfer protocols of the printer and the computer and make sure they are the same. Check whether the cable length and insulation of the interface cable corresponds to the specifications. To clear the error message, you must switch of your printer.

Program Error

Internal software error

Try and remove the error by turning the printer off and then on again. Load the default setting. If this does not help, contact your distributor (If the printer reports the message Program Error after optional extras or accessories have been installed, please check whether the installation was carried out correctly).

4-4

Testmodes and Troubleshooting

4.2.2 Further Messages in the LCD Display

The messages in the table below are not error messages, but operating steps to be mentioned. Message Head Hot Meaning The printhead is hot. The printer reports that the temperature of the printhead is becoming too high and that print speed is being reduced for this reason. Try to adjust head temperature (see section 6.3.1) Check printhead; if damaged please replace printhead (see section 5.2) Replace printhead cables Replace main board Insert Paper Top or Front Loading Default Paper is not available in selected paper way. Data is in interface receive buffer. Appears when the four function and selection buttons are pressed when turning on the printer. The printer loads its default setting. Functions which are not meaningfull in this emulation have been selected. For this function switch to the correct emulation. If you have choosen the single sheet feed then you must open the front flap. You are informed when the fanfold paper is in park position. Your printer is occupied with internal proceedings. You are requested to press any key. The paper way is changed (xxx indicates the paper way). Remove the remaining paper in the printer manually. Note for the operator to tear off the paper positioned on the tear off edge before.

Head Hot (permanently displayed)

Only Available in EPSON Mode Open Front Flap Park Position Please Wait Press any Key Remove Paper in xxx

Tear Paper Off

4-5

Testmodes and Troubleshooting

4.2.3 Printer Malfunctions without any Message at the LCD Display

This table deals with possible errors not reported in the LCD display.

Problem Printer was turned on and nothing happens. The LCD display remains blank.

Possible causes Check whether the power cable is properly connected to the wall outlet and the printer. Check the fuse of your power supply. The power cable may be damaged. Try out another power cable. Check another outlet. The printer is not in Online Mode. Check whether the interface cable is properly connected. The interface cable has been damaged. Try using another interface cable. The interface configuration in your application program is incorrect.

Printer does not print from your application/computer.

Problem with the paper feed

Check if the light emitting diode (LED) displays the correct sheet feeder, if necessary select the correct sheet feeder (single or tractor) with the Paper key. Make sure that the paper guides at the sides is properly set. Push the paper into the paper feed slot until it is properly seated. When switching from fanfold to single page feed, the remaining paper is automatically diverted to park position. Check if the remaining paper is in park position when you insert a single sheet. That means the fanfold paper should not be loaded (pulled in). If necessary drive the remaining paper manually with the arrow key to the park position.

Paper Jam (Fanfold Paper)

Remove the jammed paper by tearing it off on the tearing edge and then open the tractors and pull out the paper in your direction (to the front). Pay attention to the following points: Do not tilt paper, insert it straight and smoothly. Close the tractors. Set the tractors, the paper should be lightly tensioned. Match the head distance of the paper thickness (multiple forms etc.). Check AGA option.

4-6

Testmodes and Troubleshooting

Problem Paper Jam (Single Sheet Paper)

Possible causes Push back the printer cover and remove the paper manually or with the functions LF/FF (line feed/form feed) from the printer. Pay attention to the following points: Set single sheet feed to the corresponding paper width. Place the paper straight in the feed slot and make sure it is seated properly. Match the head distance of the paper thickness (multiple forms etc.). Check AGA option.

Tear position cannot be set Paper does not move to tear position

Before adjusting, press soft key Tear. It is only possible and significant to tear off fanfold paper. Tear off (automatic) is only carried out, if the actual print position is on top of form.

The printed image is too light or not all dots are printed.

The printhead distance is too large. Decrease head clearance. Check AGA option. The ribbon cassette is worn out. The ribbon cassette is not locked into position properly. The printhead is damaged.

The printed image is too dark or smudged

The printhead distance is too small. Increase head clearance. Check AGA option. The ribbon cassette is damaged.

The printhead stops indiscriminately.

The printhead distance is too small. Increase head clearance. Check AGA option. The printhead is blocked by an object. The ribbon cassette is not locked into position correctly. Ribbon jam because of damaged ribbon cassette.

Prints undefined characters

Check if the interface plug is correctly fitted to the computer and to the printer. Check that the proper emulation and the right country is set in the setup menu.

The first elevated printed line is not completely printed out

Check the phys.adjustment. Accessible by TESTMODE

4-7

Testmodes and Troubleshooting

Problem Print action points fail

Possible causes Check if the ribbon is damaged. Set the correct printhead distance. Check if the platen is damaged. Contact your distributor. The printhead is damaged. Contact your distributor.

4-8

Testmodes and Troubleshooting

4.2.4 Failure Analysis

Printer problems ?
yes

yes

Selftest ok ?

no

Printout from host not ok !

No printout
Defective interface Check interface Check cable

Defective printout
Wrong or incompatible driver/Wrong emulation Check hex dump Check menu listings or setup Analyse printout in comparison with hex dump Compare "good" printout with "bad printout if available Check PC environment /used software etc.) Connection PC printer ok ? Check power/logic ground Analyse connection power/logic ground Printout problem Missing or defective characters ? Check printhead Check cable Check connector Check waveform of needle control Panel function ok ? LF/FF works properly ? Ability to enter the printer menu ? LEDs ok ?

Wrong interface Check printer menu Check hardware

Interface parameters ok ? Check serial interface Check technical menu/setup

Paper movement not ok ? Check paper path Check tractors/friction Check VT-stepper waveform

printhead movement not ok ? Check drive (ribbon, rope) Check HT-stepper (waveform ect)

4-9

Testmodes and Troubleshooting

4.3 Monitoring Functions

To get the actual values (4 digits) of head/platen clearance printhead and CR motor temperature horizontal carriage position during normal ONLINE condition, a special monitoring function has been implemented. The head/platen clearance will be displayed in a relative range of 0 to 100. It doesnt matter if AGA option switched on or not. In case of AGA = On, the actual relative value is displayed; in case of AGA = Off, the manual set value is (constantly) displayed. The current value of printhead temperature is shown only if the temperature rises above approx. 90 C or higher. Below this, a hyphen is displayed. The printer must be totally assembled and the top cover must be closed. Press softkeys 1 and 2 simultaneously while PowerUp until TESTMODE is displayed.
On Line T2045 Initializing

Setup 1 2 3 4

The display will answer similar as follows.


On Line +253 018N Load

Setup 1 2 3 4

Load paper from any path and run your tests.

4-10

Testmodes and Troubleshooting

Control the display.


On Line DDDD XAAABCCC LF/FF

Setup 1 2 3 4

A head/platen clearance B Do not care C head temperature X if "M" is displayed, CR motor is too hot D horizontal position CR Examples
00680 008N 095 Load

Head/platen gap = 8 steps Head temperature = 95 C Paper not loaded hor pos = 680 steps

00680

018N Tear

Head/platen gap = 18 steps = Default without AGA Head temperature = below 90 C Paper in Tear position hor pos = 680 steps Head/platen gap = 68 steps Head temperature = 120 C the printer will slow down Paper loaded, printer offline hor pos = 680 steps

00680

068S120 LF/FF

To leave the monitoring (Show) function, set printer OFFLINE and switch printer off.

4-11

Testmodes and Troubleshooting

4.4 Caring, Lubrication and Maintenance

The printer needs only very little cleaning maintenance. When cleaning the printer, observe the following points: Before cleaning, turn off the printer and disconnect the power cable. Never use strong detergents or alcohol-based cleaners. Clean the outside surfaces of the printer with a soft, fluff-free cloth. Special printer bar cleaner can be purchased in specialised shops. Remove all dust and paper residues from the printer mechanism using a brush.

Lubrication

A This points must not be lubricated. In any other case damages or malfunction may A occur B This point (Lever 053213 and Bearing of axle) may be lubricated* if the printer is A to be maintained. C Excentric wheels on each side (not visible here) may be lubricated* if the printer is A to be maintained. * Recommended: Molykote Longterm W2 Wlzgleitlager Fett/Grease Weiss/white

4-12

Testmodes and Troubleshooting

4.5 Monitoring of Thermo-ASIC and Printhead (T2060/T2070 only)

After Power On the Thermo-ASIC will be tested. Is there a ASIC bug the display will show a bitcoded message THS ERROR XXX (XXX = Failure number from 1 trough 16). The message is active approx. 20 s and will be deleted by pressing any key. Bit 1 = 1 (xxx = 001) low current error Cable of printhead is broken, coil defect, contact of connector bad Bit 2 = 1 (xxx = 002) high current error constant current generator defect, Thermo ASIC defect Bit 3 = 1 (xxx = 004) Rref error Printhead ID wrong, Reference resistor wrong or missing or contact failure Bit 4= 1 (xxx = 008) Eeprom values wrong calibrating of printhead not ok., Eeprom defect, Thermo ASIC defect Above mentioned failure possibilities might occur as combinations. Example: xxx = 9; 9 = 1001 binary = failure 1+4 Behavoir in case of failure: If a THS-ERROR is recognized the ASIC will be switched off by firmware. To make printout nevertheless possible the print will be stopped shortly at the end of the line to protect overheating of the printhead.

4.5.1 Calibrating Values of Thermo-ASIC /Printhead (T2060/T2070 only)

By pressing the keys ONLINE and SETUP you will enter the service menue. After that the display changes as follows:

Print Back | |

Temp.cal Next

By pressing PRINT calibrating values will be printed (example): 14 20 ... ... 22 4 23 NDK11 Valid values are 1 trough 30. Value 0 means short circuit in this needle system, value 31 means a break within this needle system.

Needle 1 to needle 24 Reference resistor

Calibrating value of printhead temperature. Type of printhead.

4-13

Testmodes and Troubleshooting

4.6 Display Message Hardware Alarm

To analyse failures much more easier, an extended failure report has been implemented. The messages described below will only occur in Hardware Alarm state. If this message occures the printer must be repaired before switching on again. Please take care about the fact that in Hardware Alarm state the power voltage is switched off to avoid further damages. Please read also chapter 4.6 Monitoring of printhead. 1. Display (Example) Hardware alarm alternative display +000000 131 000002 xx 000482

2. Meaning of the Messages Actual Position Taskcontrol 3. Legend Actual Position Horizontal position of the printhead while error occurs min. value = 0; (physical left margin) max. value should be approx. 1730; (physical right margin) Horizontal Position the printhead tried to achieve Relative printhead clearance while error occured Current head temperature Error code (see item 6) Head Clearance Head Temperature Desired Position

Desired Position Head Clearance Head Temperature Taskcontrol

4. Interpretation of the example Actual Position Desired Position Head Clearance Head Temperature Task control 5. Analysis The Desired Position and the Actual Position should be identical or close together. By moving the printhead the function of the horizontal timing belt can be tested (value of Actual Position is changing). The value of the head clearance is always a desired position since there is no response of actual head clearance. Default standard = 18; AGA = rel. position; max. value = 131 (i.e. after Initializing resp. power on). Please analyse Task Control Code using the table on the next page. =0 = 482 = 131 =--= 002 (left margin) (relative position) (below range of measuring = head cold) (horizontal task, motor accelerate)

4-14

Testmodes and Troubleshooting

6. Task Control Codes Task Control Code 1 2 4 8 16 32 64 128 128 B Meaning / Description Horizontal Task Horizontal Task Horizontal Task Vertical Movement Color Motor Motor Function Select Motor Sheetfeeder Adjustment Printhead Clearance Adjustment AGA shift the horizontal drive belt one notch to the right and fasten belt again according adjustments 6.1.1 Paper Feed Sheetfeeder Bell (sound) Shiftmagnet Printhead Papermovement Tear / View from ESC Seq. Paper Load Paper Eject Tear or View (general) active Motor is accelerating Motor Break on active active active active active

256 512 1024 2048 4096 8192 16384 32768

active active active active active active active active active

The Task Control Codes may occur as combinations. Example: code 1026 Meaning: Shiftmagnet inside the printhead active while the horizontal motor is accelerated.

4.7 Ignore Printhead

To allow operating the printer without plugged in printhead (no printhead control, no temperature control) a special Ignore Printhead mode was implemented. You can achieve it by pressing keys 1, 2 and Setup during power on procedure. Further also Show-function will be set to on. This is suitable for enhanced test purposes.
On Line T 2045 Initializing

Setup 1 2 3 4

4-15

Testmodes and Troubleshooting

4.8 Printing without Top Cover

Sometimes it is usefull to look into the printer while the printer is working. (Normally this is prevented by means of an interlock sensor.) Caution: Take care when the printer is operating: danger of injury! Open Top Cover Install the magnet at the interlock hall sensor on the left side wall by means of an adhesive tape

Attention: It is necessary to install the magnet with south pole in direction of the hall sensor. To obtain this it is suggested to carry out following procedure: 1. Determine the south pole by using the magnet in the Top Cover. The south pole is repelled by the built in magnet. 2. Stick the magnet at the place shown in the drawing.

4-16

Instructions for Disassembly and Assembly

Instructions for Disassembly and Assembly


This chapter provides the necessary information about disassembly and assembly1) of the printer components and parts. Caution: Switch off the printer and remove the power cord. Attention: Give special attention on how the printer parts were mounted before. Avoid touching the electronic components unless you are discharged on a protective ground.

Suggested Tools Hook:2) 395 850 Magnet: 053 528 Phillips screwdriver medium Screwdriver small Grease Molycote white Longterm W2

1) 2)

Normally, assembling is done vice versa of disassembling. To fix chassis into lower housing 5-1

Replacing Casing

Instructions for Disassembly and Assembly

5.1 Replacing Casing 5.1.1 Replacing Top Case

First remove noise preventer E. Remove Top Cover A and Rear Cover B. Open Front Flap upwards, until it locks. Now lift Top Case by pressing the two snap locks on the rear side of the printer C. Release Panel from the cable guide carefully. Tilt the Top Case carefully to the front position. Remove the Panel by pressing the snap in lock.
A

E B

C1

Put the Panel D in the inner space of the Top Case Remove Top Case

5-2

Instructions for Disassembly and Assembly

Replacing Casing

Assembly: For reassembling the Top Case run the procedure backwards. Use a screwdriver to make sure that the snap lock on the rear side engages correctly on both sides. Press gently on Position A.

5.1.2 Replacing Bottom Case

For first steps see section 5.1.1 Disconnect Panel Remove optional Interface Board if present (see section 5.3) Remove Main Electronic A (see section 5.3.3)

5-3

Printhead

Instructions for Disassembly and Assembly

Release the 4 rubber snaps B (C: Hook 395 850) Lift the printer mechanic with both hands straight upward and put it on a stable place.

5.2 Printhead 5.2.1 Removing the Printhead


Remove the top cover Lift upper friction Unlock the screws A at the printhead Now lift the printhead carefully.

5-4

Instructions for Disassembly and Assembly

Printhead

5.2.2 Installing the Printhead

Install the printhead by pressing it carefully downwards. Be sure the head connector fits correctly. Lock the printhead C.

Caution (T2060/T2070 only): After installing printhead make sure to calibrate the temperature of the head. For further details see chapter 6 Adjustments.

5-5

Replacing Electronic Parts

Instructions for Disassembly and Assembly

5.3 Replacing Electronic Parts 5.3.1 Replacing the Optional Interface


Push lever A in right direction (view from the rear) Take the Interface cover and pull it in left direction B

Attention: Do not buckle the spring inside the board space of the bottom case when you assemble the interface board again.

5-6

Instructions for Disassembly and Assembly

Replacing Electronic Parts

5.3.2 Replacing Main Board

Disconnect Mains Voltage. Run steps 5.3.1 and 5.3.2. Remove Top Case (see section 5.1.1). Turn the lock A on the back of the printer indicated by the arrow. Pull slightly the board half out of the Bottom Case. Disconnect Mains Voltage connector B. Remove board.

Caution (T2060/T2070 only): After replacing the main board make sure to calibrate the temperature of the printhead (see chapter 6 Adjustments). Caution: Adjust also the AGA (see chapter 6 Adjustments).

5.3.3 Dismount Main Electronic

Run step 5.3.2. Open the according screws A.

5-7

Replacing Electronic Parts

Instructions for Disassembly and Assembly

5.3.4 Replacing the AGA* Assy

Unplug AGA Cable A Unplug AGA unit B by prying the hooks C outwards.

Attention When installing AGA you must run an adjustment procedure (see chapter 6, Adjustments)

5.3.5 Replacing Carriage Adapter

Remove the upper housing (section 5.1.1) Remove Main Board (5.3.3) and Lower Housing (5.1.2). Remove printhead as described in section 5.2. Remove Incremental Stripe carefully (section 5.13). Remove all connected cables (AGA, Fan, Clock Station A). Remove the plastic protective B with the help of a pliers. Remove Cable Holder C. Now slightly pull the Board upwards D.

A D A C A

AGA = Automatic Gap Adjustment

5-8

Instructions for Disassembly and Assembly

Replacing Electronic Parts

Push Cable holder F into the left direction. Release Cable holder to upper direction. Remove Cable Cover A by pulling downwards. Release the flat cable out of the given Cable guide B (front) and cable holder C (back). Unlock the two printhead cables D on the connection board by releasing the two strain relief clamps. Pull them through the hole in the left side panel E. To remove the cable holder and the cable, press downwards on the left hand while pushing the board slightly to the left position.

Caution: Be carefull whil doing the above mentioned steps. You may damage the cables.

F
C

E A D

5-9

Replacing Electronic Parts

Instructions for Disassembly and Assembly

5.3.6 Replacing Motor Driver (Color Option)

Remove Top Case (section 5.1.1) Unplug the two cables A Release the Board by pressing the snap in clamps up - and downwards B

5.3.7 Replacing Connector Board

Remove Top Case (section 5.1.1) Remove Main Board (section 5.3.3) Remove Bottom Case (section 5.1.2) Disconnect all plugs on the Board

Attention: Make sure to plug in the cables in the correct manner when reassembling.

5-10

Instructions for Disassembly and Assembly

Replacing Motors

5.4 Replacing Motors 5.4.1 Replacing Carriage (DC) Motor


Remove Top and Bottom Case as seen in section 5.1 Release the tension of the horizontal belt by turning the tightener in upward direction A Unlock both screws B Disconnect the motor from the Connector Board C Press down the motor holder D and push it outward

5.4.2 Replacing Stepper Motors 5.4.3 Replacing Vertical Stepper

Remove Case parts if necessary Unplug desired motor Carefully turn the motor clockwise until the motor is released Remove Top and Bottom Case as described in section 5.1 Unplug vertical stepper from the connector board Turn the stepper anticlockwise by prying the holders A and B

5-11

Replacing Sensor Parts

Instructions for Disassembly and Assembly

5.5 Replacing Sensor Parts 5.5.1 Replacing Double Sensor: Front Insertion and Paper Position
Remove upper part of Casing (section 5.1) Remove upper friction (section 5.9) Remove carriage system (section 5.8) Remove Transverse Paper Guide (section 5.6) Remove Double Sensor A by pressing the catch

5-12

Instructions for Disassembly and Assembly

Replacing Sensor Parts

5.5.2 Replacing Sheetfeeder Sensor

Remove Optional Interface (section 5.3.1). Remove Main Board (section 5.3.2). Remove Housing (section 5.1). Remove Sensor A at the bottom side of the printers chassis.

5-13

Replacing Sensor Parts

Instructions for Disassembly and Assembly

5.5.3 Replacing Interlock Sensor

Remove Housing (section 5.1) Remove Main Board (section 5.3.3) Unplug X8 from Connector Board Unplug the two hall sensors A by prying the catches

5-14

Instructions for Disassembly and Assembly

Replace Transverse Paper Guide

5.6 Replace Transverse Paper Guide

Remove the housing (section 5.1) Remove upper Friction assy (section 5.9) Remove carriage system (section 5.8) Remove Platen (section 5.16) Pry the two hooks (on both side walls) to inner direction A and move the whole transverse paper guide B into the most front position C Turn the paper guide in form of a semicircle backwards D. At the same time you must spread both side walls outward E by turning, lift the guide F

D A B D E C

5-15

Replacing Ribbon Drive

Instructions for Disassembly and Assembly

5.7 Replacing Ribbon Drive

Remove the upper part of casing (section 5.1.9) Remove the color ribbon if installed Remove the lid A Remove the circlip above the toothed wheel in the middle B Replace desired toothed wheel

5-16

Instructions for Disassembly and Assembly

Remove Carriage System /Toothed Belt

5.8 Remove Carriage System /Toothed Belt

Remove the casing (section 5.1) Remove Upper Friction Drive (section 5.9) Release the Belt thightener on the left side A Unlock Carriage Motor. Place it on a safe position not to damage the cables. Remove Drive Wheel (section 5.15) Remove hindering toothed wheels Attention: When assembling observe the dashes of the wheels. They must fit in the appropriate positions! (see 3.2.4)

Remove the circlip on the right side of the carriage shaft C Pull the carriage shaft in left direction while prying the catch D Release the both springs E on both side walls Remove the lever F by pulling it carefully in the almost backward position to the left Caution: Be aware that you may damage the lever if you pull outward in the wrong position. Before lifting the carriage system make sure not to damage the incremental stripe. Push the stripe out of the light barrier on the bottom of the carriage!

Push the carriage system a little to the left and lift it on the right side G.

Caution: When reassembling you have to adjust 1: the Gap Printhead / Platen and 2: the Parallelism between Head and Platen. 3. Adjust AGA.For further details please see chapter 6 Adjustment 5-17

Replacing Upper Friction Drive (Shutter)

Instructions for Disassembly and Assembly

5.9 Replacing Upper Friction Drive (Shutter)

Remove Upper part of Casing (Section 5.1.1) Unlock the Friction by moving the colored lever A to the left and lift the friction upwards. First spread the right side wall outward B. Simultaneously lift the right side of the Friction. Run the same procedure on the left side.

Attention: When reassembling insert both studs C of the friction first in the left then in the right guide rails of the side walls and click the Friction in place by pressing carefully downwards. Take care about the clampers D at both sides

5-18

Instructions for Disassembly and Assembly

Replacing the Tractor Assy

5.10 Replacing the Tractor Assy

Remove Casing (section 5.1) Lift the paper guide A (Unlock Screws B at both side walls if present) Spread Part C of the side wall outwards and pry the catch D. Simultaneously pull the Tractor ASSY carefully outwards. Run the same procedure on the other side.

Attention: When reassembling take care of the fact that the noses of the left and right tractor must be parallel mounted E. Use a edge of the square shaft as a help.

5-19

Replacing Lower Friction Drive

Instructions for Disassembly and Assembly

5.11 Replacing Lower Friction Drive

Remove the casing (section 5.1) Remove Upper Friction Drive (section 5.9) Remove Carriage System (section 5.8) Remove Transverse Paper Guide (section 5.6) Unhook the two springs by prying with a screw driver A. Carefully lift the indicator axle B

Attention: Do not loose the six rollers C. By reassembly they must fit in the correct places. Remove Tractor Unit (Section 5.10) Remove all necessary thooted wheels and clampers on both side walls D

Attention: When assembling observe the dashes of the whees. They must fit in the appropriate positions! Remove the pin F by using a tongs

Attention: Do not use a hammer or similar. Remove shaft assy G

5-20

Instructions for Disassembly and Assembly

Replacing Front Paper Guide

5.12 Replacing Front Paper Guide

Open Front Flap of the Case Upwards Move the Paper Guide A into the top position Now bend the guide by pressing down in the middle of the guide B

Attention: You should press until you are able to release the studs on the first side. Fix this side with a hand. Remove the Front Paper Guide When reassembling insert the studs in both rails on the right side. Fix the Paper guide on the other end with your left hand. Bend the Guide in the middle by pressing downwards. Insert both studs on the right side into the corresponding rails. Check the function of the Guide by moving it up and down.

5-21

Remove Incremental Stripe

Instructions for Disassembly and Assembly

5.13 Remove Incremental Stripe

Open Top Cover Open Front Cover Remove Color Ribbon if neccessary Guide a small screw driver through the hole in the back at the right side from the bottom A. Pry the lower edge of the spring and press it in upper direction If neccessary do the same procedure using the second hole in the front. Release the stripe from the studs on the left and the right

Attention: When assembling hook the clear area (without stripes) on the left side. Make sure, that the incremental stripe runs in the light barrier at the bottom of the carriage.

5-22

Instructions for Disassembly and Assembly

Replacing Side Walls

5.14 Replacing Side Walls

Remove all parts as described in sections 5.1 to 5.13 Unlock the screws Unlock hook A Press hook B Press hook C Remove Side Wall

5-23

Mounting Drive Wheel

Instructions for Disassembly and Assembly

5.15 Mounting Drive Wheel

Remove Housing as described in section 5.1 Release circlip A Move Drive Wheel B outwards

5-24

Instructions for Disassembly and Assembly

Remove Platen

5.16 Remove Platen

Remove casing (section 5.1) Remove upper friction assy (section 5.9) Remove carriage system (section 5.8) Release clip A by means of a screwdriver Move platen to the front as shown in the picture B Take care about the position of the ESD spring; detail C

5-25

Adjustments

Mechanical Adjustments

Adjustments
Depending on the actual state of the printer, you have to carry out the following adjustments: Mechanical Adjustments Gap Printhead/Platen Parallelism between Printhead and Platen Tension of the Horizontal Drive Toothed Belt must be carried out if replacing Carriage System or Toothed Belt Setting the physical Top of Form Electrical Adjustments Interface Jumper Settings Changes are only necessary if standard configuration does not work properly

Soft Adjustments Calibrating of Head Temperature (T2060/T2070 only) must be done after installing a new printhead must be done after installing a new Main Board Calibrating of AGA Sensor must be done after replacing of the Carriage System or printout is not satisfactory must be done after replacing of the Main Board or printout is not satisfactory must be done after replacing of the AGA system

6.1 Mechanical Adjustments 6.1.1 Tension of the Toothed Belt


The tension of the toothed belt can be adjusted by means of the eccentric tension pulley located at the left side wall.

First you must remove the top casing as described in chapter 5.1.1. Necessary tool: Scale 6-1

Mechanical Adjustments

Adjustments

Loose the belt by turning the eccentric pulley in upward direction. Tension the belt by turning the pulley downwards. Caution: Do not bend the cables A while turning the eccentric pulley.

The point of measure is within the range of 150 mm to 200 mm from the left side wall. The scale must be adjusted to 2 N by 7 mm stroke.
Print head at left stop position F = 2 N

Tolerances F = 2 N 2.5 N

7 mm

6.1.2 Adjustment of Head / Platen Gap

The adjustment of the Head/Platen gap can be made by means of a worm gear (053217) at the right side wall. It is only necessary to do this adjustment when replacing a part of the horizontal system (e.g. carriage, shaft etc.). Remove the housing as described in chapter 5.1

Necessary tools: Feeler Gauge 0.05 - 1.5 mm Data: Relative head position Corresponding clearance Notch (worm gear accuracy) Setting Range (worm gear) 18* 0.28 mm 1/100 mm 76 notches

Attention: Reassemble all parts with exception of the housing, AGA and color ribbon. Caution: Position the worm gear as shown in the picture. (= greatest possible distance).

View from the right


Toothed Segment

Worm Gear

* Standard head distance relative (see Operators Manual) 6-2

Adjustments

Mechanical Adjustments

Remove the transparent Paper Guide from carriage. Adjust a clearance printhead (D)/Platen (E) of x = 1.4 mm by means of a feeler gauge.
Use your hand to move the Toothed Segment (C).

Adjust worm gear (A) by moving Gear on block at the Toothed Segment (B).

After adjusting you need not to fasten the worm gear. Dont forget to reinstall the paper guide. Go to section 6.1.3 (Parallelism).

Remark: If the clearance printhead/platen is too small turn the worm gear (A) anticlockwise, if it is too great turn worm gear clockwise.

6-3

Mechanical Adjustments

Adjustments

6.1.3 Adjusting Parallelism Printhead/Platen

You must adjust parallism of printhead and platen if the printout is not satisfactory (one side of the printed matter is smudged or too light) or in case of changing/replacing the horizontal system (carriage etc.) Necessary tool: Feeder gauge 0.05 -1.5 mm

Remove top case (see chapter 5.1.1). Remove ev. Paper and Color ribbon. Remove transparent Paper Guide at the carriage. Push manually the thoothed segment on the right side to the most backward position (in direction to the technician). Place the printhead at the most right position. Check the clearance head/platen (should be 1.4 mm; if not do adjustment Head/Platen Gap, chapter 6.1.2) Move head to the most left position Check the clearance head/platen by means of a feeler gauge. Turn the eccentric lever A on the left side wall. Turn the lever backwards if the clearance (1.4 mm) is too big. Turn the lever to the front if the clearance (1.4 mm) is too small. Important: The tolerance allowed is 0.05 mm.

Install transparent Paper Guide at the carriage Install the top case Install the ribbon Make a test printout

Optional: Set AGA = Off To run a visual check of the parallelism printhead/platen increase the clearance until only a little of the printout is still to see. Compare the left with the right part of the printout. There should only be a little difference in the blackening of the printed matter. Switch printer off Set AGA = ON (see chapter 4 Testmodes and Troubleshooting) if required Adjust AGA as described in chapter 6.3.2.

6-4

Adjustments

Mechanical Adjustments

6-5

Mechanical Adjustments

Adjustments

6.1.4 Setting Physical Top of Form

As well the test functions you have also got the possibility to complete an adjustment to the paper characteristics - light barriers within the test menus. With the help of these menu points you can balance the mechanical and opto-electrical tolerance in the paper manipulation. You are allowed to begin printing at 1/72 inch form steps downwards or upwards. The default adjustment is 12/72. This parameter applies to all of the paper ways, independent from the used menu. Caution: Only set a new parameter when you notice that the printout start is placed before the physical page start. Place the printer in Test mode by pressing the On Line key while switching on the printer. Press the On Line key until Test Mode is shown on the display. The display shows ASCII 80 ASCII 136.
On Line ASCII 80 back | | ASCII 136 next

Setup 1 2 3 4

With the key 4 (next) change to the next parameter group. With the key 3 select the menu Phys. Adjustment.
On Line H-Dump back Phys. adj

next

Setup 1 2 3 4

The display shows the stored parameter (default value 12/72 inch).
On Line 12/72 Set

*
< >
Exit

Setup 1 2 3 4

6-6

Adjustments

Mechanical Adjustments

Select the correcting value (parameter from 0...220 can be set) with the soft keys 2 or 3 (counting up or down). Confirm the chosen parameter with the key 1 (Set). Remark: This parameter applies for all the paper ways and remains stored even after switching off the printer.

Example: In the following example the interrelation of phys. adjustment (PA) vertical adjustment (FA) and form adjustment should be made apparent. Phys. Adjustment Default Adjustment through the Test Mode Setting in 1/72 inch steps from 0 ... 120 possible. Default adjustment: VA = 12/72 PA = 12/72 The printer is placed on the top line. Application of Form Adjustment (FA) and Phys. Adjustment (PA) FA and PA add themselves. FA is valid and selectable for all 3 menues seperately (also each paperway can be adjusted seperately). PA can only be defined once and is valid for all menues and paperways. Example 1: Single page, front: PA = 24/72 FA = 12/72 With a 1/6* inch splitting of the form, the printout is placed on line 2.
11 mm 1 mm FA+PA =36/72 6,8 mm 1 mm

EE...............

FA+PA =24/72

EE...............

Example 2: Automatic single sheet feed: PA = 24/72 FA = 0x1/72 The first possible printout with this paper way is on line 1.
6,8 mm 1 mm

EE...............

FA+PA =24/72

6-7

Electrical Adjustments

Adjustments

6.2 Electrical Adjustments 6.2.1 Interface Jumper Settings 6.2.1.1 Shared Interface (Option) (046 752)
Serial Interface

open S1 3 S1 4 S1 5 S1 6 B1 open closed S2-1 open closed S2-4 open closed S2-3 open closed * B3 closed open S2-2 closed open S2-5 closed open S2-6 closed open Meaning

closed Ready on Pin 19 * Ready on Pin 25 Ready on Pin 11 * Ready on Pin 10 *

Serial Interface with CTSX * Serial Interface without CTSX Meaning DTRX on X3/Pin 20 * Ready on X3/Pin 20 Meaning Ready * Ready inverted Meaning TXD on X3/Pin 2 * Ready or inverted Ready independent from S2-4/S2-5

Parallel Interface open B2 B4 B5 S1 1 S1 2 * = Default Chassis with 2k2 on GND * not available VCC via L2 * Strobe\ while Prime\ enabled * VCC on X2/Pin 18 via 1 k * closed Chassis on GND always * VCC direct no Strobe\ while Prime\ enabled VCC on X2/Pin 18 (500 mA)

6-8

Adjustments

Electrical Adjustments

S1 default 6 5 4 3 2 1

off

on

6-9

Electrical Adjustments

Adjustments

6.2.1.2 TTY-Interface 20 mA Current Loop (Option) (046 755)


Standard TX PASSIVE Jumper
B11 B12 B13 B14 B11 B12 B13 B14

OPEN
X

CLOSE
X X

Connector Female X2 +TXLOOP TXLOOP via switch TX +TXLOOP

ACTIVE

X X X X X

TXLOOP via switch TX to GNDLI Connector Female X2 +RXLOOP via switch RX RXLOOP +RXLOOP via switch RX to GNDLI

RX PASSIVE

Jumper
B15 B16 B17 B18 B15 B16 B17 B18

OPEN
X

CLOSE
X X

ACTIVE

X X X X X

RXLOOP

Crossed Lines
(extern to host)

TX PASSIVE

Jumper
B11 B12 B13 B14 B11 B12 B13 B14

OPEN
X

CLOSE
X

Connector Female X2 +TXLOOP TXLOOP via switch TX

X X X X X X

ACTIVE

+TXLOOP TXLOOP via switch TX to GNDLI CLOSE


X

RX PASSIVE

Jumper
B15 B16 B17 B18 B15 B16 B17 B18

OPEN
X

Connector Female X2 +RXLOOP via switch RX RXLOOP +RXLOOP via switch RX to GNDLI

X X X X X X

ACTIVE

RXLOOP

Remark: See also concerning schematic in chapter 7.

6-10

Adjustments

Electrical Adjustments

6.2.1.3 Interface RS422 (047 144) SS 97 (047 145) (Option)


open * B1 closed B8 B1/B8 * B2 B2 * B3 B4 B7 B5 B4 B7 * = Default B5 B6 B9 B3 B6 B9 Function Chassis/GND via R11//C1 and L5 on Logic/GND Chassis/GND via L5 on Logic/GND X2/Pin 1 potential-free Chassis/GND on X2/Pin 1 TXD to Interface TXD on B TXD/RDY TXD on A TXD/RDY READY to Interface READY on B TXD/RDY READY on A TXD/RDY

6-11

Electrical Adjustments

Adjustments

6.2.1.4 Main Controller


IC2

Jumpers

X6

IC6

B18

B23

R250

Lp 047 550 B side Lp 047 538 B side

1 B24 B17 B20 B19 B22 B21

R241 R247 R253 R252

C174

C162

C73 B5 R39 C20 R14 C61 R134 X5 R16 V82 X3

1 2 3 4 5 6 7 8

Lp 047 550/047 538 jumper settings Jumper ON OFF closed open B18 X B23 X B19/B23 B18/B20/B22 B20/B23 B18/B19/B22 B21 B22 B19/B22 B20/B21 B20/B22 B19/B21 B24 B17 B17 B24 X X X X X X X X X X X X X X

Controller T2045/T2055 Controller T2060/T2070 Function DTR on pin 4 RDY on pin 4 RDY on pin 4 TXD on pin 2 RDY on pin 2 RDY on pin 2 CTS for printer 0 V CTS from Host

Standard jumper settings: 6-12

B18/B19/B21/B24 = closed B17/B20/B22/B23 = open

Adjustments

Electrical Adjustments

6.2.1.5 Mounting Variations for T2045/T2055 Controller


Standard for Flash 3x4 MBit Board SMD - Assy Controller compl. IC6 047 538 047 744 047 745 with IC Socket with Flash 4 MBit R252 coded* R241 IC2 with IC Socket free for Flash 4 MBit R29 coded R251 IC1 with IC Socket free for Flash 4 MBit R245 coded R242 IC27 * Zero-Ohm resistors Taiwan for Flash 1x4 MBit 047 538 047 771 047 580 with IC Socket with Flash 4 MBit R252 coded R241 with IC Socket free for Flash 8 MBit R246 coded R244 without IC Socket China/Korea for ROM 4/8/8 MBit 047 538 047 528 047 529 with IC Socket free for ROM 4 MBit R247 coded R250 with IC Socket free for ROM 8 MBit R246 coded R244 with IC Socket free for ROM 8 MBit

R249 coded R243

SMD-ROM 16 MBit

6-13

Electrical Adjustments

Adjustments

6.2.1.6 Mounting Variations for T2060/T2070 Controller


Standard for Flash 3x4 MBit Board SMD - Assy Controller compl. IC6 047 550 047 747 047 748 with IC Socket with Flash 4 MBit R252 coded* R241 IC2 with IC Socket free for Flash 4 MBit R29 coded R251 IC1 with IC Socket free for Flash 4 MBit R245 coded R242 IC27 * Zero-Ohm resistors Taiwan for Flash 1x4 MBit 047 550 047 772 047 586 with IC Socket with Flash 4 MBit R252 coded R241 with IC Socket free for Flash 8 MBit R246 coded R244 without IC Socket China/Korea for ROM 4/8/8 MBit 047 550 047 551 047 552 with IC Socket free for ROM 4 MBit R247 coded R250 with IC Socket free for ROM 8 MBit R246 coded R244 with IC Socket free for ROM 8 MBit

R249 coded R243

SMD-ROM 16 MBit

6-14

Adjustments

Electrical Adjustments

IC27 R49

IC2

C64 Firmware IC6 R250


R84

C164 C172 IC4


IC17
+

B18 B23

C166 C174 C162

IC16

R29 R246 R244 R251 R243 R245 R249 R242

X6 R241 R247 R253 R252 R58 R59 R55 R67

6-15

Soft Adjustments

Adjustments

6.3 Soft Adjustments 6.3.1 Setting of Head Temperature (Reference value) (T2060/T2070 only)
Necessary tools: Thermometer Caution: Make sure the printhead has room temperature. Make sure the printhead has room temperature Keep Top Cover Closed Press keys ONLINE and SETUP simulaneously while Power On until TESTMODE is displayed shortly Press key Temp. cal.
On Line Print back Temp. cal

next

Setup 1 2 3 4

Set the actual head temperature (= room temperature) in a range between 15C and 30C using the keys < and >
On Line Temp. cal = 23 Set < >

*
Exit

Setup 1 2 3 4

Confirm your setting by pressing SET key. The new value is marked with a star (*). (Leaving the item with key EXIT the value will not be stored) Leave TESTMODE by pressing ONLINE key

Recommendation: You may use normal thermometer with a tolerance of 2 degrees max. Under normal working conditions you do not need to adjust a yet installed printhead. Attention: Do not install/adjust a hot printhead. Remark: 0 C equals 32 F tC=0.55*(F-32)C tF=(1.8*C+32)F Example: 21 C 0.55 (70 F - 23) 70 F (1.8 20+32)

6-16

Adjustments

Soft Adjustments

6.3.2 Adjustment of AGA

There is no special adjustment procedure necessary. The printer has to be powered on once without paper. This has to be performed after replacing of the carriage system and after substituting of the AGA itself. Also after replacing of the main logic the printer has to be switched on once without paper loaded.

6-17

Spare Parts and Schematics

Spare Parts and Schematics


The spare parts lists show: 1. The position of the part in the explosion drawing. 2. The name of the part. 3. The part number. 4. The type of the machine. Stand. means Color means Standard Machine w/o Color Color printer

5. The classification of parts.

E
factory repair only depot repair standardized parts - C-parts printer specific parts recommended spare parts

When ordering parts it is essential to specify a part number and designation.

7-1

Housing/Panel

Spare Parts and Schematics

11

7.1 Housing/Panel
10

13

24 6 14

12

16

22

21 (4x)

20

7-2

19

18

Spare Parts and Schematics

Housing/Panel

item

name

Part No

T2045 Stand. Color T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

1 2 3 4 5 6 7 7 8 9 10 10 10 10 11 12 13 14 15 16 18 19 20 21 22 23 24

Front Flap Assy complete Housing Lower Part Housing Upper Part Tappet Front Top Cover Assy Metal Clamp (Cover Back) Rear Cover Assy Rear Cover Assy Top Cover Assy (Noise Preventer) Cover Toothed Wheel Panel complete (T2045) Panel complete (T2055) Panel complete (T2060) Panel complete (T2070) Switch Unit 4F 13x60 Panel Cable Cap Optional Interface Cap Emu - Slot Spring Joint right (Flap bottom) Guide (Lower Housing) Lock Joint left (Flap bottom) Suspension (Chassis) Power Switch Assy Holder/Lock Main Board complete Clamp Panel Cable

054 897 054 571 054 645 054 632 054 570 053 519 054 569 054 939 054 925 053 306 047 510 060 010 047 566 060 013 707 109 047 520 054 588 054 586 053 894 053 326 054 608 053 889 053 325 053 529 047 526 054 605 054 589

x x

x x x x x x

B B B B B B B B B B A, E A, E A, E A, E B A B B B B B B B A B B

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 4 1 1 1

7-3

7-4
21 17 21a 20 (3x) 16 24 77 25 26 19 28 29 30 23 22 18 34 27 74 31 18 19 33 35 32 36 71 72 73 (2x) 73/2 125 58 76 56 60 61 59 57 55 54 44 53 49 48 47 46 51 52 45 50 40 37 41 42 39 38 62 75

7.2 Basic Printer

Basic Printer

14

15

13

12

11

10 (4x)

73/1

70

127

68

69

67 66

126 (2x)

64

Spare Parts and Schematics

63

Spare Parts and Schematics

Basic Printer

41

42

36

7-5

Basic Printer

Spare Parts and Schematics

item

name

Part No

T2045 Stand. Color T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

/ na

no item number available. Please see details in according chapters no spare part

Electronic Parts / Interconnection Board / Main Board complete / Main Board complete / Power Supply / Power Supply / Power Bar/Voltage Selection / Controller / Controller / Fan Main Board complete / Automatic Gap Adjustment complete / Cable Power Supply / Timing Station / E-Prom 4MB, 32pin / Flash Memory 22 Power Switch Assy 61 Fan Printhead Spares Assy 62 Carriage Adapter 84 Paper End Sensor (PE+Ppos) 112 Paper End Sensor ASF 124 Interlock complete Motors and Cables / ASF Motor Cable / Color Motor Cable / Panel Cable 32 LF Motor 46 CR Motor Tube 48 CR Motor DC 48 CR Motor DC 49 Wrap Spring Clutch CR Motor 55 AGA Motor Stepper 120 Function Motor Stepper Printhead/Carriage System / Printhead NDK 9/24 / Printhead NDK 11/24 / Carriage Assy Color / Carriage Assy 7 Toothed Belt Z557 11 Print Bar 58+59 CR Shaft Assy (Axle) 61 Fan Printhead Spares Assy 63 Screw M3x6 DIN 7985 64 Holder 66 Spring (Angle) 67 Carriage Guide 71+72 Ribbon Mask (SP)

047 564 047 871 047 870 047 504 047 562 054 596 047 776 047 704 047 046 047 540 047 522 047 514 709 868 710 390 047 526 054 934 047 575 047 254 046 764 047 523

x x x

x x x

x x x

x x x

A A, E A, E B, E B, E B B, E B, E B A B A C A A B A A A A

1 1 1 1 1 1 1 1 1 1 1 1 na 1 1 1 1 1 1 1

046 807 047 527 047 520 053 437 053 268 054 567 047 568 054 529 053 443 053 441

x x x x

B B A A B A A A A A

1 1 1 1 1 1 1 1 1 1

055 348 055 371 054 826 054 563 706 949 054 565 054 646 054 185 707 145 053 274 050 119 053 270 054 426

x x x x x x x x x x x x

A,E A,E A,E A,E A B B B C B B B,D A

1 1 1 1 1 1 1 1 4 1 1 1 1

7-6

Spare Parts and Schematics

Basic Printer

item

name

Part No

T2045 Stand. Color T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

81 81 125 125 126 127

Shaft Assy Standard Shaft Assy 2nd Tractor Carriage Mono complete Carriage Color complete Holder Sensor Board Carriage AGA Sensor Holder Carriage

053 241 054 320 054 563 054 826 054 615 054 614 054 564 053 387 054 808 053 248 052 717 054 577 053 567 054 815 053 387 054 647 054 766 054 630

x x

B B A A B B

1 1 1 1 2 1 na 2 1 1 2 1 1 2 2 2 1 1

Tractor Assy complete 50 Bearing 51 Pressure Spring 97 Tractor Wheel Front Z72 98 Tractor Belt 99 Paper Guard Tractor 100 Tractor Set Assy 101 Tractor Side Plate 102 Bushing 118 Tractor Clips 128 Axle Round 129 Axle Square Upper Friction 21 Upper friction Assy 21a Drive Axle w Rollers 22 Toothed Wheel Mechanic Parts 1 Paper Guide front 2 Marginal Stop right, Single Sheet front 3 Marginal Stop left, Single Sheet front 4 Paper Guide Foil 5 Belt Tightener 6 Pulley Assy 8 Lever (Parallelity) 9 Platen Bearing 10 Foot 11 Platen Assy 12 ESD Spring (Platen) 13 Clamp 14 Carriage Shaft 15 Side Plate left 16 ESD Connection 17 Transverse Connection Side Plate 18+19 Ribbon Drive complete (SP) 20 Spring 23 Spring Clock Stripe 24 Paper Guard Foil 25 Toothed Wheel 2 Z21 26 Toothed Wheel 1 Z30 28 Bevel gear 29 Bevel Gear Drive 30 Lid (Toothed Wheel Drive) 31 Damper right 33 Toothed Wheel Z58 FD 34 Base Transverse Connection

B B B B B A B B B B B

054 562 054 554 054 555

A,D B B

1 1 1

053 255 053 256 053 257 053 254 053 219 053 433 053 213 052 042 053 229 054 565 060 411 052 051 053 275 053 225 054 607 054 612 054 456 053 242 053 227 054 944 053 281 053 201 053 579 053 580 053 286 053 204 053 423 054 550

B B B B B B B B B B B B B B B B A B B B B B B B B B B

1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 1 3 1 1 1 4 1 1 1 1 1 na 7-7

Basic Printer

Spare Parts and Schematics

item

name

Part No

T2045 Stand. Color T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

36 37 38 39 40 41 45 47 52 53 54 57 60 70 74 76 82 85 86 87 88 89 94 95 96 103 104 105 110 111 113 116 117 122

Eccentric Wheel top Z76 Damper/Slide Excentric Wheel Middle Plug Carrier Toothed Wheel 2 Z68 Bearing LF Drive Toothed Wheel Z128 Clamp CR-Motor Intermedium Wheel Z46 Switching Wheel Worm Gear Head Distance Spring Flag AGA Cable Holder Carriage Washer Toothed Wheel Z50 Paper Guide (Transverse) Funcion Shaft Side Plate right Curve Plate Toothed Wheel 2 Z84/14 Toothed Wheel Z56 Blind Transverse Carrier Indicator Axle Roller Bottom Incremental strip Leaf Spring Roller (Tube) Cable Cover Cable Holder PH Cable Cable Holder ESD Spring (outer) Toothed Wheel 1 Z70/14 (SP) Damper left

053 208 053 546 054 626 053 336 053 202 053 220 054 617 053 289 053 335 053 210 053 217 053 218 054 616 054 593 053 282 053 285 053 264 053 212 053 224 053 284 053 216 053 283 053 334 054 765 053 898 053 230 053 544 053 258 053 522 054 594 054 552 053 398 054 403 053 205

x x

B B B B B B B B B B B B B B B B B B B B B B B B B A B B B B B B B B

2 2 2 1 2 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 6 1 3 6 1 1 2 1 1 1

7-8

Spare Parts and Schematics

Basic Printer

item

name

Part No

T2045 Stand. Color T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

DIN (Standard) Parts / Screw TORx 8x32 DIN 7981 / Screw TORx 2x16 DIN 7981 / Washer 4 DIN 6799 / Washer 8 DIN 6799 / Washer 5 DIN 6799 / Screw M4x8 DIN 7985 / Washer 6 DIN 6799 / Screw M4x12 DIN 7985 42 Pin 2,5x20 DIN 1475 56 Screw M3x6 DIN 7985 77 Circlip 73/1 Screw M3x6 73/2 Screw M3x8 + 1 mm Washer 106 Cyl. Pin 4M6x80 DIN 6325

707 044 707 049 706 013 706 241 706 176 707 485 706 113 707 184 707 025 707 145 706 013 707 145 716 175 706 554

C C C C C C C C C C C C C C

6 4 2 1 2 1 1 2 1 2 1 1 1 3

7-9

AGA

Spare Parts and Schematics

7.3 AGA

1 3

7-10

Spare Parts and Schematics

AGA

item

name

Part No

T2045 Stand. Color T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

1 2 3

AGA Assy AGA Flag Indicator Axle AGA Sensor Holder

047 540 054 616 054 765 054 614

A B B B

1 1 1 1

7-11

Color Option

Spare Parts and Schematics

7.4 Color Option

7-12

Spare Parts and Schematics

Color Option

item

name

Part No

T2045 Stand. Color T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

1 2 3 4 5 6+7+8 9 10 11 12

Color Parts Motor Controller (Color) Color Motor Cable Motor Color Switch Shaft Bearing Ribbon Carrier + Springs Curve (inner) Toothed Wheel Z40 Toothed Wheel Z40/84 Curve (outer) Mono Parts Curve Plate Toothed Wheel Z50 Toothed Wheel Z56 Carriage guide

046 760 046 809 053 510 053 315 053 314 054 471 053 321 053 318 053 319 053 317

x x x x x x x x x

A,D B,D A B B B B B B B

1 1 1 1 1 1 1 1 1 1

053 284 053 285 053 283 053 270

x x x x

B B B B,D

1 1 1 1

Please see also explosion drawings

7-13

Connector Board/Cables

Spare Parts and Schematics

7.5 Connector Board/Cables

7-14

Spare Parts and Schematics

Connector Board/Cables

item

name

Part No

T2045 Stand. Color T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

LF-Motor 2nd Tractor Cable Interlock Assy Paper Motion Cable PE Sensor ASF Sheet Feeder Cable Carriage Adapter I Carriage Adapter II Main Logic PE-Sensor Front Function Motor CR-Motor Color Motor Cable Panel Cable AGA-Motor

053 437 047 190 047 523 na 047 255 046 807 047 513 047 513 047 254 053 441 054 567 047 527 047 520 053 433

x x x

A B A A B A A A A A B A A

1 1 1 1 1 1 1 1 1 1 1 1 1

7-15

Controllers

Spare Parts and Schematics

7.6 Controllers 7.6.1 T2045/T2055 Controller

7-16

Spare Parts and Schematics

Controllers

7-17

Controllers

Spare Parts and Schematics

7-18

Spare Parts and Schematics

Controllers

7-19

Controllers

Spare Parts and Schematics

7-20

Spare Parts and Schematics

Controllers

7-21

Controllers

Spare Parts and Schematics

7-22

Spare Parts and Schematics

Controllers

7-23

Controllers

Spare Parts and Schematics

7-24

Spare Parts and Schematics

Controllers

7-25

Controllers

Spare Parts and Schematics

ID-No

Part 23C8001 PPU96 M5M23160FP R ELKO R ELKO ELKO L6202 FT5763 ELKO ELKO L298N ELKO ELKO ELKO DIODE ICL232 NPN 2_5ULTREX2 ELKO VG_3X16_ABC CHAMP36 Z_DIODE 74LS244 V25 ELKO L6203 74F157 514256 9346 R QUARZ DIODE R

Type PAC=DIP PAC=QFP SMD PAC=SOP SMD R=R22 ID=112-0 P=1.0W TOL=G C=220u ID=148-0 U=63V TOL=T TYP=UNDEFINED R=1R ID=109-0 P=0.6W TOL=F C=220u ID=148-0 U=40V TOL=T TYP=UNDEFINED C=22u ID=62110 U=16V TOL=M TYP=UNDEFINED SMD PAC=DIP PAC=RM65 C=1u ID=148-0 U=50V TOL=M TYP=UNDEFINED C=10u ID=148-0 U=50V TOL=M TYP=UNDEFINED PAC=MWATT15 C=1m ID=148-0 U=40V TOL=T TYP=UNDEFINED C=10u ID=148-0 U=63V TOL=T TYP=UNDEFINED C=2u2 ID=148-0 U=50V TOL=M TYP=UNDEFINED TYP=MUR410 PAC=SOP SMD TYP=BC847B SMD SEX=MALE DIRECT=S COL=BLACK C=10u ID=62110 U=50V TOL=M TYP=UNDEFINED SMD SEX=FEMALE DIRECT=P MOUNT=SNAPIN INV=YES SEX=FEMALE DIRECT=P MOUNT=SNAPIN TYP=1N5349 PAC=SOP SMD PAC=QFP SMD C=10u ID=62110 U=16V TOL=M TYP=UNDEFINED SMD PAC=MWATT11 PAC=SOP SMD PAC=SOP SMD PAC=SOP SMD R=1R15 ID=109-0 P=0.6W TOL=F F=15.9744MHZ PAC=HC49U TYP=US1B SMD R=100R ID=62048 P=0.12W TOL=J SMD R=10K ID=62048 P=0.12W TOL=J SMD

Qty 3 1 1 0 1 1 3 6 1 6 1 3 1 1 1 1 1 2 2 1 3 1 1 13 3 1 4 1 3 2 1 6 1 8 15

Name IC1 IC2 IC6 IC8 IC27 R94* C193 R31 C21 C140 C146 C162 C164 C166 C167 C172 C174 IC23 VA10 VA11 VA12 VA13 VA14 VA15 C200 C43 C144 C198 IC18 C228 C197 C194 V39 IC16 IC17 V3 V9 X2 C141 C142 C173 X5 X3 V10 V11 V12 V13 V14 V15 V16 V17 V18 V19 V20 V21 V34 IC20 IC24 IC25 IC5 C57 C62 C171 C205 IC7 IC10 IC11 IC12 IC3 IC4 IC9 R23 R32 R33 R115 R116 R120 G1 V38 V44 V47 V49 V51 V60 V61 V62 R11 R20 R22 R25 R97 R98 R117 R143 R144 R145 R146 R147 R148 R256 R258 R12 R35 R39 R46 R99 R134 R142

47537 47743 704609 704799 705636 708568 708657 708674 708689 708818 708891 709117 709121 709122 709133 709143 709570 709595 709616 709683 709746 709747 709774 709781 709800 709818 709822 709864 709912 709947 709954 709986 709988 709995

709997

* not assembled

7-26

Spare Parts and Schematics

Controllers

ID-No 709999

Part C

Type C=100n ID=62130 U=63V TOL=M TYP=UNDEFINED SMD

Qty

Name

30

710068 710099 710100 710102 710122 710144 710153 710166 710172 710176 710197 710199 710209 710211 710213 710216

74LS04 S_DIODE_NNCA R R L6219 R C 74LS08 HEAT_SINK VG_3X32_ABC L4972 L_710199_ 710199 C VH_3_3 MNR14_B R

PAC=SOP SMD TYP=BAT54 SMD R=10K ID=62048 P=0.12W TOL=F SMD R=470R ID=62048 P=0.12W TOL=J SMD PAC=DIP R=3K01 ID=62048 P=0.12W TOL=F SMD C=1n5 ID=62130 U=63V TOL=M TYP=UNDEFINED SMD PAC=SOP SMD TYP=710172 SEX=MALE DIRECT=P MOUNT=SNAPIN INV=NO PAC=SOP SMD

1 3 1 3 2 2 7 1 1 1 1 0

C8 C22 C24 C31 C39 C45 C47 C49 C52 C53 C54 C55 C60 C61 C64 C65 C69 C73 C78 C79 C89 C91 C104 C111 C122 C129 C148 C153 C168 C186 IC21 V1 V2 V82 R1 R16 R53 R122 IC26 IC28 R3 R10 C25 C66 C82 C84 C101 C157 C159 IC19 HS3 X1 IC15 L1* C33 C34 C36 C38 C50 C59 C94 C96 C163 X4 RA1 RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 R15 R17 R18 R21 R26 R28 R30 R42 R43 R45 R47 R49 R50 R51 R54 R58 R59 R62 R63 R64 R65 R100 R109 R113 R123 R140 R141 R217 R14 R8* R24* R6 R7* R9 R38 R96 R110 R205 R219 R101* R102* R103* R104* R36 R37 R90 R91 R105 R106 R107 R108 R128 R254 R259 R260 R2 R4 R5 R13 R48 R55 R95 R34 R27 R40 R41 R44 R135 R136 R137 R138 R139 C1 C2 C3 C12 C235 C7 C9 C58* C70 C77 C93 C102 C127 C135 C136* C137* C139* C154* C302 C304 C10 C88 R19* R52 R56 R57 R60 R61 R92 R93 R111 IC29

C=68p ID=62130 U=63V TOL=M TYP=UNDEFINED SMD R=100R ID=62080 P=0.06W TOL=J SMD R=1K0 ID=62048 P=0.12W TOL=J SMD

9 1 13 28

710219 710254 710272 710273 710275 710277 710278 710281 710283 710284 710285 710286 710287 710288

R R R R R R R R R R R C C C

R=47K ID=62048 P=0.12W TOL=J SMD R=1K5 ID=62058 P=1.0W TOL=J SMD R=47R ID=62048 P=0.12W TOL=F SMD R=1K54 ID=62048 P=0.12W TOL=F SMD R=2K0 ID=62048 P=0.12W TOL=F SMD R=2K74 ID=62048 P=0.12W TOL=F SMD R=4K7 ID=62048 P=0.12W TOL=J SMD R=33K ID=62048 P=0.12W TOL=J SMD R=37K4 ID=62048 P=0.12W TOL=F SMD R=39K ID=62048 P=0.12W TOL=J SMD R=56K ID=62048 P=0.12W TOL=J SMD C=22p ID=62130 U=63V TOL=M TYP=UNDEFINED SMD C=100p ID=62130 U=63V TOL=K TYP=UNDEFINED SMD C=330p ID=62130 U=63V TOL=J TYP=UNDEFINED SMD C=22n ID=62130 U=63V TOL=M TYP=UNDEFINED SMD R=1K2 ID=62048 P=0.12W TOL=F SMD PAC=SOP SMD

1 0 2 5 0 12 7 1 4 2 3 2 3 10

710289 710305 710310

C R 74LS245

2 8 1

* not assembled

7-27

Controllers

Spare Parts and Schematics

ID-No 710313 710331

Part HEAT_SINK C

Type TYP=710313 C=330p ID=62129 U=100V TOL=J TYP=X7R SMD

Qty 1 37

Name HS1 C11* C14* C15* C30* C37* C44* C46* C48* C51* C56* C63* C68* C71* C72* C75* C76* C80* C81* C83* C85* C86* C90* C92* C97* C99* C100* C103* C105* C106* C107* C108* C110* C112* C113* C117* C118* C119* C120* C121* C124* C125* C126* C133* C134* C145* C155* C156* C158* C160* C161* C165* C170* C175* C176* C182* C183* C184* C185* C187* C188* C190 C195 C196 C199 C201* C204 C206 C207 C208* C209* C210* C212 C213 C214* C215* C216 C217* C218* C220* C221 C222 C223 C224 C229* C230 C231 C232 C233 C236* C237 C238 C239 C240 C241 C242* C243* C244* C245* C246 C247 C248 C249 C250* C251* C252* C253 C254 C255* C256 C257 C258* C259 C260 C261 C262 C263 C264 C265* C266* L2 IC22 R29* R112* R241* R242* R243 R244 R245* R246 R247 R249 R250 R251* R252* R253* X6 C294 C295 C296 C297 R66 R67 R68 R69 R70 R71 R72 R73 R74 R75 R76 R77 R78 R79 R80 R81 R82 R83 R84 R85 R86 R87 R88 R89 C20 C87 C32* C35* C95 C98 C143 C151 C4 C16* C17 C18 C19 C23 C26 C27 C67 C74 C6 C13 C28 C29 C40 C41 C42 C298 C299 C300 C301 C306 C307 C310 C5 L114 B5 B18 B19 B21 B24 B2 B17 B20 B22 B23

710332 710334 710335 710338 710388 710564

L_710332 74LS02 R D_SUB9_1 C R

TYP=710332 1 PAC=SOP SMD 1 R=0R ID=62048 P=0.25W TOL=J SMD 6 SEX=MALE DIRECT=P MOUNT=SNAPIN C=680p ID=62130 U=63V TOL=K TYP=X7R SMD R=1K8 ID=62050 P=0.25W TOL=J SMD

1 4 24

710615 710616 710617 710618

C C C C

C=470p ID=62130 U=63V TOL=K TYP=UNDEFINED SMD C=1n ID=62130 U=63V TOL=K TYP=UNDEFINED SMD C=2n2 ID=62130 U=63V TOL=M TYP=UNDEFINED SMD C=10n ID=62130 U=63V TOL=M TYP=UNDEFINED SMD C=220p ID=62130 U=63V TOL=K TYP=UNDEFINED SMD TYP=Z_600R SMD BRIDGE TYP=CLOSED BRIDGE TYP=OPEN

2 4 9 14

710752

L BR_CLOS BR_OPEN * not assembled

1 1 5 5

7-28

Spare Parts and Schematics

Controllers

ID-No

Part

Type TYP=SMD

Qty 185

Name P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25 P26 P27 P28 P29 P30 P31 P32 P33 P34 P35 P36 P37 P38 P39 P40 P41 P42 P43 P44 P45 P46 P47 P48 P49 P50 P51 P52 P53 P54 P55 P56 P57 P58 P59 P60 P61 P62 P63 P64 P65 P66 P67 P68 P69 P70 P71 P72 P73 P74 P75 P76 P77 P78 P79 P80 P81 P82 P83 P84 P85 P86 P87 P88 P89 P90 P91 P92 P93 P94 P95 P96 P97 P98 P99 P100 P101 P102 P103 P104 P105 P106 P107 P108 P109 P110 P111 P112 P113 P114 P115 P116 P117 P118 P119 P120 P121 P122 P123 P124 P125 P126 P127 P128 P129 P130 P131 P132 P133 P134 P135 P136 P137 P138 P139 P140 P141 P142 P143 P144 P145 P146 P147 P148 P149 P151 P152 P153 P154 P155 P156 P157 P158 P159 P160 P161 P162 P163 P164 P165 P166 P167 P168 P169 P170 P171 P172 P173 P174 P175 P176 P177 P178 P179 P180 P181 P182 P183 P184 P185 P230

SMD_TP TEST

7-29

Controllers

Spare Parts and Schematics

7.6.2 T2060/T2070 Controller

7-30

Spare Parts and Schematics

Controllers

7-31

Controllers

Spare Parts and Schematics

7-32

Spare Parts and Schematics

Controllers

7-33

Controllers

Spare Parts and Schematics

7-34

Spare Parts and Schematics

Controllers

7-35

Controllers

Spare Parts and Schematics

7-36

Spare Parts and Schematics

Controllers

7-37

Controllers

Spare Parts and Schematics

7-38

Spare Parts and Schematics

Controllers

7-39

Controllers

Spare Parts and Schematics

7-40

Spare Parts and Schematics

Controllers

ID-No

Part 23C8001 THS L TR_46987 PPU96 TR_47736 M5M23160FP C R Z_DIODE Z_DIODE ELKO R L Z_DIODE R C ELKO ELKO L6202 ELKO ELKO L298N ELKO ELKO ELKO DIODE ICL232 NPN 2_5ULTREX2 ELKO VG_3X16_ABC CHAMP36 Z_DIODE_DIODE 74LS244 DIODE V25 DIODE ELKO L6203 NPN

Type PAC=DIP PAC=PLCC SMD TYP=46817 TYP=46987 PAC=QFP SMD TYP=47736 PAC=SOP SMD C=100n ID=158-2 U=100V TOL=K TYP=UNDEFINED R=R22 ID=112-0 P=1.0W TOL=G TYP=1.5KE43A TYP=BZX55C75 C=220u ID=148-0 U=63V TOL=T TYP=UNDEFINED R=180R ID=104-0 P=0.55W TOL=J TYP=705498 TYP=BZX85C10 R=1R ID=109-0 P=0.6W TOL=F C=470n ID=158-2 U=63V TOL=M TYP=UNDEFINED C=220u ID=148-0 U=40V TOL=T TYP=UNDEFINED C=22u ID=62110 U=16V TOL=M TYP=UNDEFINED SMD PAC=DIP C=1u ID=148-0 U=50V TOL=M TYP=UNDEFINED C=10u ID=148-0 U=50V TOL=M TYP=UNDEFINED PAC=MWATT15 C=1m ID=148-0 U=40V TOL=T TYP=UNDEFINED C=10u ID=148-0 U=63V TOL=T TYP=UNDEFINED C=2u2 ID=148-0 U=50V TOL=M TYP=UNDEFINED TYP=MUR410 PAC=SOP SMD TYP=BC847B SMD SEX=MALE DIRECT=S COL=BLACK C=10u ID=62110 U=50V TOL=M TYP=UNDEFINED SMD SEX=FEMALE DIRECT=P MOUNT =SNAPIN INV=YES SEX=FEMALE DIRECT=P MOUNT =SNAPIN SCREW=M3 PAC=SOP SMD TYP=BYW80-100I PAC=QFP SMD TYP=LL4148 SMD C=10u ID=62110 U=16V TOL=M PAC=MWATT11 TYP=BCX56 SMD

Qty 3 1 1 1 1 0 1 2 1 1 1 3 1 1 2 1 2 6 6 1 1 3 1 1 2 1 1 2 2 1 3 1 1 1 3 1 1 4 8 1 2

Name IC1 IC2 IC6 IC20 L5 TR1 IC8 TR2* IC27 C183 C293 R94 V33 V35 C185 C186* C187 C193 R206 L2 V43 V63 R31 C15 C109 C21 C140 C145 C146 C149 C188 C162 C164 C166 C167 C172 C174 IC23 C200 C43 C144 C198 IC18 C228 C189 C197 C194 V39 IC16 IC17 V4 V9 X2 C141 C142 C173 X5 X3 V34 IC14 IC24 IC25 V42 IC5 V10 V26 V32 V41 C57 C62 C147 C152 C155 C171 C205 C310 IC7 V7 V37

46727 46817 46987 47537 47736 47743 704116 704609 704682 704798 704799 705063 705498 705565 705636 705807 708568 708657 708674 708818 708891 709117 709121 709122 709133 709143 709570 709595 709616 709683 709746 709747 709774 709781 709796 709800 709816 709818 709822 709825

* = not assembled

7-41

Controllers

Spare Parts and Schematics

ID-No

Part

Type

Qty

Name

709864 709865 709912 709947 709954 709976 709986 709988

74F157 Z_DIODE_NNCA 514256 9346 R NPN QUARZ DIODE

PAC=SOP SMD TYP=BZX84C3V6 SMD PAC=SOP SMD PAC=SOP SMD R=1R15 ID=109-0 P=0.6W TOL=F TYP=BD237 F=15.9744MHZ PAC=HC49U TYP=US1B SMD

3 1 2 1 6 1 1 33

709995

R=100R ID=62048 P=0.12W TOL=J SMD

15

709997 709999

R C

R=10K ID=62048 P=0.12W TOL=J SMD C=100n ID=62130 U=63V TOL=M TYP=UNDEFINED SMD

8 38

IC10 IC11 IC12 V45 IC3 IC4 | IC9 R23 R32 R33 R115 R116 R120 V40 G1 V3 V5 V6 V8 V11 V12 V13 V14 V15 V16 V17 V18 V19 V20 V21 V22 V23 V24 V25 V27 V28 V29 V30 V31 V38 V44 V47 V49 V51 V52 V60 V61 V62 R20 R22 R25 R97 R98 R143 R144 R145 R146 R147 R148 R213 R255* R256 R257 R258 R12 R35 R39 R46 R99 R134 R142 R212 C8 C22 C24 C31 C39 C45 C47 C49 C52 C53 C54 C55 C60 C61 C64 C65 C69 C73 C78 C79 C89 C91 C104 C111 C113 C114 C117 C118 C121 C122 C128 C129 C133 C134 C148 C153 C158 C161 IC46 IC21 R132 IC29 C71 C80 C90 C99 C100 C105 C106 C110 C112 C115 C116 C119* C120 C124* C131 C132 C168 C175 C176 C177 C178 C179 C180 C181 C182 C184 HS2 V1 V2 V82 R1 R21 R47 R161 R210 R16 R48 R68 R192 V36 IC26 IC28 R191 R220 R3 R10 C25 C56 C66 C82 C84 C92 C101 C157 C159 IC19 HS3 X1 IC15 L1* C33 C34 C36 C38 C50 C59 C94 C96 C163 X4

710030 710068 710073 710074 710086

LM339 74LS04 R LM358A C

PAC=SOP SMD PAC=SOP SMD R=18R2 ID=62050 P=0.25W TOL=F SMD PAC=SOP SMD C=1n5 ID=62132 U=100V TOL=M TYP=UNDEFINED SMD

1 1 1 1 24

710095 710099 710100 710102 710103 710111 710122 710134 710144 710153 710166 710172 710176 710197 710199 710209 710211

HEAT_SINK S_DIODE_NNCA R R R NMOS L6219 R R C 74LS08 HEAT_SINK VG_3X32_ABC

L4972 L_710199_710199 C C=68p ID=62130 U=63V TOL=M TYP=UNDEFINED SMD VH_3_3

TYP=710095 TYP=BAT54 SMD R=10K ID=62048 P=0.12W TOL=F SMD R=470R ID=62048 P=0.12W TOL=J SMD R=56R2 ID=62048 P=0.12W TOL=F SMD TYP=2SK1300 PAC=DIP R=100K ID=62048 P=0.12W TOL=F SMD R=3K01 ID=62048 P=0.12W TOL=F SMD C=1n5 ID=62130 U=63V TOL=M TYP=UNDEFINED SMD PAC=SOP SMD TYP=710172 SEX=MALE DIRECT=P MOUNT =SNAPIN INV=NO PAC=SOP SMD

1 3 5 3 1 1 2 2 2 9 1 1 1 1 0 9 1

* = not assembled

7-42

Spare Parts and Schematics

Controllers

ID-No 710213 710216

Part MNR14_B R

Type R=100R ID=62080 P=0.06W TOL=J SMD R=1K0 ID=62048 P=0.12W TOL=J SMD

Qty 14 30

Name RA1 RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 R17 R28 R42 R43 R45 R49 R50 R51 R53 R54 R55 R56 R57 R58 R59 R60 R61 R62 R63 R64 R65 R66 R67 R100 R123 R140 R141 R185 R198 R217 R52 R14 R18 R215 R8* R24* R6 R7* R11 R38 R118 R121 R125 R126 R155 R156 R157 R158 R159 R167 R169 R170 R174 R176 R177 R180 R183 R186 R187 R195 R196 R201 R202 R205 R211 R214 R218 R219 R223 R227 R229 R230 R239 R240 R101* R102* R103* R104* R208 R26 R36 R37 R90 R91 R96 R105 R106 R107 R108 R119 R128 R149 R164 R165 R166 R168 R172 R173 R175 R179 R181 R182 R188 R189 R190 R194 R197 R200 R204 R216 R224 R225 R226 R228 R254 R259 R260 R2 R4 R5 R13 R15 R127 R248 R79 R34 R27 R30 R40 R41 R44 R135 R136 R137 R138 R139 C1 C2 C3 C265 C266 C303 C12 C13 C14 C30 C37 C44 C46 C51 C58* C63 C68 C70 C72 C75 C76 C77 C81 C85 C86 C87 C93 C97 C102 C103 C107 C108 C126 C135 C136* C137* C138 C139* C150 C154* C169 C170 C302 C304 C305* C10 C88 R207 R221 R85 R203 R209 R9 R19* R69 R71 R72 R73 R74 R75 R76 R78 R80 R81 R82 R86 R87 R88 R92 R93 R109 R110 R111 R112 R129 R130 R131 R133 R150 R151 R160 R184 R236 R237 R238

710218 710219 710221 710254 710272 710273

R R R R R R

R=15K ID=62048 P=0.12W TOL=F SMD R=47K ID=62048 P=0.12W TOL=J SMD R=150K ID=62048 P=0.12W TOL=F SMD R=1K5 ID=62058 P=1.0W TOL=J SMD R=47R ID=62048 P=0.12W TOL=F SMD R=1K54 ID=62048 P=0.12W TOL=F SMD

1 1 2 0 2 35

710275 710276 710277

R R R

R=2K0 ID=62048 P=0.12W TOL=F SMD R=2K49 ID=62048 P=0.12W TOL=F SMD R=2K74 ID=62048 P=0.12W TOL=F SMD

1 1 37

710278 710279 710281 710283 710284 710285 710286 710287 710288

R R R R R R C C C

R=4K7 ID=62048 P=0.12W TOL=J SMD R=20K ID=62048 P=0.12W TOL=F SMD R=33K ID=62048 P=0.12W TOL=J SMD R=37K4 ID=62048 P=0.12W TOL=F SMD R=39K ID=62048 P=0.12W TOL=J SMD R=56K ID=62048 P=0.12W TOL=J SMD C=22p ID=62130 U=63V TOL=M TYP=UNDEFINED SMD C=100p ID=62130 U=63V TOL=K TYP=UNDEFINED SMD C=330p ID=62130 U=63V TOL=J TYP=UNDEFINED SMD

7 1 1 5 2 3 2 4 33

710289 710293 710294 710295 710296 710305

C R R R R R

C=22n ID=62130 U=63V TOL=M TYP=UNDEFINED SMD R=2K32 ID=62048 P=0.12W TOL=F SMD R=3K83 ID=62048 P=0.12W TOL=F SMD R=6K8 ID=62048 P=0.12W TOL=J SMD R=35K7 ID=62048 P=0.12W TOL=F SMD R=1K2 ID=62048 P=0.12W TOL=F SMD

2 1 1 2 1 32

* = not assembled

7-43

Controllers

Spare Parts and Schematics

ID-No 710307

Part R

Type R=1R ID=62050 P=0.25W TOL=F SMD

Qty 24

Name R70 R77 R83 R89 R95 R113 R114 R117 R122 R124 R152 R153 R154 R162 R163 R171 R178 R193 R222 R231 R232 R233 R234 R235 IC13 R199 HS1 C156 C160 C83 C9* C190 C191* C192* C195* C196 C199 C201* C202* C203* C204 C206 C207 C208* C209* C210* C211* C212* C213* C214* C215* C216 C217* C218* C219* C220* C221 C222 C223 C224 C225* C226* C227* C229* C230 C231 C232 C233 C234* C235* C236* C237 C238 C239 C240 C241 C242* C243* C244* C245* C246 C247 C248 C249 C250* C251* C252* C253 C254 C255* 256 C257 CC258* C259 C260 C261 C262 C263* C264 C267* C268* C269* C270* C271* C272* C273* C274* C275* C276* C277* C278* C279* C280* C281* C282* C283* C284* C285* C286* C287* C288* C289* C290* C291* C292* C308 L3 IC22 R29* R84* R241* R242* R243* R244* R245* R246* R247* R249* R250* R251* R252* R253* X6 C294 C295 C296 C297 C20 C48 C32* C35* C95 C98 C125 C143 C151 C4 C11 C16* C17 C18 C19 C23 C26 C27 C67 C74 C123 C127 C130 C165 C6 C7 C28 C29 C40 C41 C42 C298 C299 C300 C301 C306 C307 IC50 IC51 IC52 IC53 IC54 IC55 IC56 IC57 C5 B5 B18 B19 B21 B24 B2 B17 B20 B22 B23 P209 P256 P257 P258 P259 P260 P261 P262 P263 P264 P265 P266 P267 P268 P269 P270 P276

710310 710311 710313 710324 710325 710331

74LS245 R HEAT_SINK C C C

PAC=SOP SMD R=6R19 ID=62048 P=0.12W TOL=F SMD TYP=710313 C=68n ID=62132 U=100V TOL=K TYP=UNDEFINED SMD C=4n7 ID=62130 U=100V TOL=K TYP=UNDEFINED SMD C=330p ID=62129 U=100V TOL=J TYP=X7R SMD

1 1 1 2 1 34

710332 710334 710335

L_710332 74LS02 R

TYP=710332 PAC=SOP SMD R=0R ID=62048 P=0.25W TOL=J SMD

1 1 0

710338 710388 710615 710616 710617

D_SUB9_1 C C C C

SEX=FEMALE DIRECT=P MOUNT=SNAPIN C=680p ID=62130 U=63V TOL=K TYP=X7R SMD C=470p ID=62130 U=63V TOL=K TYP=UNDEFINED SMD C=1n ID=62130 U=63V TOL=K TYP=UNDEFINED SMD C=2n2 ID=62130 U=63V TOL=M TYP=UNDEFINED SMD C=10n ID=62130 U=63V TOL=M TYP=UNDEFINED SMD

1 4 2 5 14

710618

13 8 1 5 5 17

710676 710752

PAC=SOP SMD C=220p ID=62130 U=63V TOL=K TYP=UNDEFINED SMD BR_CLOS BRIDGE TYP=CLOSED BR_OPEN BRIDGE TYP=OPEN SMDK_TP TEST TYP=SMDK

L6122D C

* = not assembled

7-44

Spare Parts and Schematics

Controllers

ID-No

Part

Type

Qty 259

Name P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25 P26 P27 P28 P29 P30 P31 P32 P33 P34 P35 P36 P37 P38 P39 P40 P41 P42 P43 P44 P45 P46 P47 P48 P49 P50 P51 P52 P53 P54 P55 P56 P57 P58 P59 P60 P61 P62 P63 P64 P65 P66 P67 P68 P69 P70 P71 P72 P73 P74 P75 P76 P77 P78 P79 P80 P81 P82 P83 P84 P85 P86 P87 P88 P89 P90 P91 P92 P93 P94 P95 P96 P97 P98 P99 P100 P101 P102 P103 P104 P105 P106 P107 P108 P109 P110 P111 P112 P113 P114 P115 P116 P117 P118 P119 P120 P121 P122 P123 P124 P125 P126 P127 P128 P129 P130 P131 P132 P133 P134 P135 P136 P137 P138 P139 P140 P141 P142 P143 P144 P145 P146 P147 P148 P149 P150 P151 P152 P153 P154 P155 P156 P157 P158 P159 P160 P161 P162 P163 P164 P165 P166 P167 P168 P169 P170 P171 P172 P173 P174 P175 P176 P177 P178 P179 P180 P181 P182 P183 P184 P185 P186 P187 P188 P189 P190 P191 P192 P193 P194 P195 P196 P197 P198 P199 P200 P201 P202 P203 P204 P205 P206 P207 P208 P210 P211 P212 P213 P214 P215 P216 P217 P218 P219 P220 P221 P222 P223 P224 P225 P226 P227 P228 P229 P230 P231 P232 P233 P234 P235 P236 P237 P238 P239 P240 P241 P242 P243 P244 P245 P246 P247 P248 P249 P250 P251 P252 P253 P254 P255 P271 P272 P273 P274 P275

SMD_TP TEST TYP=SMD

* = not assembled

7-45

TP2
3 2

+1

P24
2

C29 330U
2 2 1

C4 2N2
2

TP

TP

TP

1A

V18 D3SBA ACGND


5

120V TR1
7

R32 1K5 PTC * TP5


6

AC

AC

P27
2

2A 1
P

S1
2 1 3

TP

230V
2
P

P4
P

Power Supply (all Models)

C24 4N7 250VAC


1 1
2

C23 4N7 250VAC


2 1
1 2

TVS1
2

V6 LL4148
2
10

C3 100N
1
3 2

V15 MPSA44
1

V13 IRF840FI
2

R9 180R
2

1
P

P25 V17 BYV32E_200


2

C14 100N
+ 1

2B 1 1

R18 4K7 P21 TP7 *


1

E
2 1
1

C16 220N 250VAC


1
5 1 2

+ 1

R8 15R
2 2 1 1

C26 330U
1

R33 330K * TP3 E E


1

* R7 10K F 4

TP 1

330K
P

V4 LL4148
1

1 1 2

1 TP

+ 1

L1 2X10M
2

C28 220U
4

R20 20K
P

R27 10K
1 2

R19 20K
1

V5 UF4005
2

P9
P

1 1
P

P20
2

C19 220N 250VAC ACGND ACGND IC2


5 CNY75 1 2

12

14

10

C20 * 220N K 250VAC 525-2 ACGND


15

5VREF

VIN SENSE RESET Rt/Ct GND

CURRENT SLOW LIMIT START TRESHOLD

N.I. INPUT

2
2
1

1
P EXT. STOP COMP

P7
1 4 1

1
P

IC1
P

LM431A

REF

8
ANODE

1
P

+ 1

R1 S10K230_680 275V
SENSE

IC3
6

UC 3851
SOP P11
5 9 8 6

C18 22N

11

16

18

13

R11 2K32 P6
P

7 6 3 2

NTC P10
P P

C5 22N P17

R21 2K74
P

P13
1
P P

P14
1

P2

R4 2K74

R29 10K
1 1

R23 5R R25 150K P12


1 2 2
1

PGND

PGND

F1
P

2
1

E
2 + 1 2 2 1

3 2 1

3 2 1
1 2

C11 * 1N 250VAC C30 10U C12 1N5 C10 100N

2 2

C13 * 1N 250VAC

C8 100N
1

7-46
R6 330K C1 3N3 TR2
1 2

7.7 Power Supply (all Models)

*
TP8 * BYV32E_200 V17 L4 400UH/4A
2
3 7

V7 BZX85C15 V2 UF4005 * TP1

V12 IRF840FI

TVS1

1B

R14 620K V8 BZX85C15 C9 1N5 P23 C27 1M

UN
3 2 1

3 2 1 X3 P3

PGND

V14 2 BC847B V1 UF4005 C25 * 1N5 R31 2K74 PGND

C2 2N2

C7 * 220N 250VAC R22 TP * TP4 ACGND 669P L3 V3 710255 UF4005


1
3

1 2

C6 330P
1
P

R5 1K R13 1R

2
P

R34 P5 P16
2
1

2K74 P18 * TP6

C17 100N
1 2

R30 20K P19


1 2

ACGND C21 100N ACGND


INV. INPUT

HEAT-SINK
R24 3K9
1 1

R SA

R17 2K32
3
OV
UV PWM DRIVER OUT BIAS CURRENT SENSE RAMP VIN

TS
1

TA * C15 330P ACGND


2

HS2 710033

P8
P

17

1 4

R3 100K
2 2

R10 33K
CATHODE

HEAT-SINK
P3 C31 * 10U T
1

R SA P15

P30
1 1

C22 22N R2 33K

TS R16 2K74 PGND

TA

HS1 710172

PGND

P31 R26 3k83 R12 2K74

NTC

X2 P3

P1

P22

R28 2K32

* NICHT BESTUECKT!

ACGND

X1

Spare Parts and Schematics

MAIN 120/230VAC

Spare Parts and Schematics

Power Supply (all Models)

7-47

Power Supply (all Models)

Spare Parts and Schematics

ID-No 46984 47178 47502 704799 704800 705803 705948 708410 708482 708512 708553 708601 708660 708661 709121 709122 709588 709595 709596 709597 709601 709614 709615 709711 709726 709756 709764 709775 709776 709786 709816 709823 709830 709935 709936 709937 709938 709939 709979 710006 710007 710027 710033 710034 710047 710088 710163 710165 710167 710168 710169 710170 710171 710172 710179

Part TR_46984 L_47178 TR_47502 ELKO C C TEST C R C R C C C ELKO ELKO VARISTOR NPN CNY75 D3SBA DIODE_ACCA C C ELKO R DIODE NMOS NPN Z_DIODE R DIODE LM431A R R R R R R R C C R HEAT_SINK R R C R R SNAPFIT_15 SU UC3851 R R HEAT_SINK FUSE

Type TYP=46984 TYP=47178 TYP=47502 C=220u ID=148-0 U=63V TOL=T C=4n7 ID=525-0 U=250VAC TOL=M C=100N ID=158-2 U=63V TOL=M TYP=STIFT C=3n3 ID=168-0 U=1KV TOL=M R=180R ID=116-0 P=4.0W TOL=K C=220n ID=525-0 U=250VAC TOL=K R=1K ID=62050 P=0.25W TOL=J SMD C=1n ID=525-0 U=250VAC TOL=M C=100n ID=62132 U=63V TOL=M SMD C=330p ID=62132 U=63V TOL=J SMD C=1m ID=148-0 U=40V TOL=T C=10u ID=148-0 U=63V TOL=T TYP=S10K230_680 U=275V TYP=BC847B SMD PAC=DIP TYP=G TYP=D3SBA TYP=BYV32E_200 C=2n2 ID=62132 U=50V TOL=K SMD C=1n5 ID=62132 U=50V TOL=G SMD C=330u ID=148-0 U=200V TOL=M R=3K83 ID=62050 P=0.25W TOL=F SMD TYP=UF4005 TYP=IRF840FI TYP=MPSA44 TYP=BZX85C15 R=100K ID=62050 P=0.25W TOL=F SMD TYP=LL4148 SMD PAC=SOP SMD R=10K ID=62050 P=0.25W TOL=F SMD R=2K74 ID=62050 P=0.25W TOL=F SMD R=20K ID=62050 P=0.25W TOL=F SMD R=2K32 ID=62050 P=0.25W TOL=F SMD R=37K4 ID=62050 P=0.25W TOL=F SMD R=150K ID=62050 P=0.25W TOL=J SMD R=1R ID=116-0 P=5.0W TOL=J C=22n ID=62132 U=63V TOL=M SMD C=6n8 ID=62132 U=63V TOL=M SMD R=5R ID=119-0 P=5.1W TOL=M TYP=710033 R=1K5 ID=119-0 P=0.25W TOL=N R=4K7 ID=112-0 P=2.0W TOL=J C=1n5 ID=158-2 U=400V TOL=K R=330K ID=62054 P=0.5W TOL=J SMD R=3K9 ID=62054 P=0.5W TOL=J SMD SEX=MALE TYP=SU PAC=SOP SMD R=15R ID=62054 P=0.5W TOL=J SMD R=620K ID=62054 P=0.5W TOL=J SMD TYP=710172 TYP=710179

Qty 1 1 1 1 2 1 0 1 1 2 1 0 5 1 1 1 1 1 1 1 1 2 1 2 1 4 2 1 2 1 2 1 2 6 3 3 1 1 1 1 2 1 1 1 1 1 3 1 1 1 1 1 1 1 1

Name TR2 L4 TR1 C28 C23 C24 C17 TP1* TP2* TP3* TP4* TP5* TP6* TP7* TP8* C1 R9 C16 C19 R5 C11* C13* C3 C8 C10 C14 C21 C6 C15* C27 C30 C31* R1 V14 IC2 V18 V17 C2 C4 C12 C25* C26 C29 R26 V1 V2 V3 V5 V12 V13 V15 V7 V8 R2 V4 V6 IC1 R7* R27 R29 R4 R12 R16 R21 R22 R31 R19 R20 R30 R11 R17 R28 R10 R25 R13 C22 C5 C18 R23 HS2 R32 R18 C9 R6 R33 R34 R24 X1 S1 IC3 R8 R14 HS1 F1

* = not assembled 7-48

Spare Parts and Schematics

Power Supply (all Models)

ID-No 710180 710212 710225 710255 711008

Part TVS_ACCA VH_3_3 L_710225 L R SMD_TP

Type TYP=N230 TYP=710225 TYP=710255 R=330K ID=62050 P=0.25W TOL=J SMD TEST TYP=SMD

Qty 1 2 1 1 1 28

Name TVS1 X2 X3 L1 L3 R3 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25 P27 P30 P31

* = not assembled

7-49

Power Supply (all Models)

Spare Parts and Schematics

Part Power Switch Assy

ID-No 047 526

Class. A

Qty 1

Part Cable Power Supply

ID-No 047 522

Class. B

Qty 1

7-50

Spare Parts and Schematics

Shared Interface Modular Cx/RS232 (Option)

7.8 Shared Interface Modular Cx/RS232 (Option)


Part. No.: 046 752

7-51

Shared Interface Modular Cx/RS232 (Option)

Spare Parts and Schematics

7-52

Spare Parts and Schematics

Shared Interface Modular Cx/RS232 (Option)

1k

7-53

Shared Interface Modular Cx/RS232 (Option)

Spare Parts and Schematics

item

name

Part No

T2045 Stand. Color T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

2 3 4 5 6 7 8 12 14 15 17 18 19 20 22 24 26 27 32 33 36 37 38 39

SHARED INTERFACE MODULAR IC 74LS07 SMD IC 74LS132 SMD IC 74LS244 SMD IC RS232CWE SMD DIODE BAT54 CAPACITOR 470P-M 63V- SMD CAPACITOR 100N-M63V- SMD RESISTOR 470R-J 0W25 SMD RESISTOR 4K7-J 0W25 SMD RESISTOR 1K0-J 0W25 SMD CONNECTOR, FEMALE 36 P. MALE CONNECTOR 48 P. D-CONNECTOR, FEMALE 25 P. SWITCH, DIL 6 P. COIL 2,25UH 2,5A C-NETWORK 8x100P-K R-NETWORK 9x 1K0-G 1/8W R-NETWORK 7x 1K0-G 1/8W CAPACITOR 22U-M 25VCAPACITOR 33U-M 16VSHIELD-PLATE LATERAL SCREEN LOCKING SCREW WASHER 3,2

046 752 709 656 709 890 709 781 709 570 710 099 709 813 708 660 709 833 709 571 708 553 709 747 709 745 709 662 710 046 708 518 708 519 704 643 704 671 708 870 708 830 053 301 053 470 024 065 706 032

A,D C C C C C C C C C C C C C C C C C C C C B B C C

1 1 1 2 1 2 5 2 2 1 1 1 1 1 2 1 1 1 4 2 1 1 2 3

7-54

Spare Parts and Schematics

Motor Driver

7.9 Motor Driver


Part. No.: 046 760 (Color) Part. No.: 047 367 (ASF)

* not assembled
7-55

Motor Driver

Spare Parts and Schematics

7-56

Spare Parts and Schematics

Motor Driver

item

name

Part No

T2045 Stand. Color T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

3 5 6 8 11 14 15 16 17 19 20 22 22 23 25 26

MOTOR DRIVER ASSY CAPACITOR 100N-M 63V- SMD CAPACITOR 470P-M 63V- SMD CAPACITOR 1.0 nF RESISTOR 2K74-F 0W25 SMD RESISTOR 37K4-F 0W25 SMD IC UDN299916B IC 74LS14 SMD CAPACITOR 100U-T 40VCAPACITOR 10U-M 16VZ-DIODE BZx79V6 Z-DIODE ZPY30 +-5 RESISTOR 1R15-F 0,60W RESISTOR 0R 82 0,6W RESISTOR 100R-J 0,35W CONNECTOR 2x 5 CONNECTOR 1x 4 GRN

046 760 708 660 709 813 709 199 709 935 709 938 709 779 709 742 708 333 708 829 708 195 704 595 709 954 x 705 570 (only ASF-Driver) 704 142 705 858 709 136

A,D C C c C C C C C C C C C C C C C

2 2 2 2 2 1 1 1 1 1 1 2 2 1 1 1

7-57

Carriage Adapter Assy

Spare Parts and Schematics

7.10 Carriage Adapter Assy

X1

A1 B-Seite Darstellung ohne A2/A3/A4

X2

C1

X7

L-Seite

(A1)

Kabelfhrung A4

B-Seite

(ohne Bestckung)

Kabel B-Seite A3

Kabel L-Seite A2

7-58

Spare Parts and Schematics

Carriage Adapter Assy

C1 100N

X5
VCC AGA GND N17 N15 UN1 UN1 SPARE2 UN3 SPARE1 UN5 PTC2 UN6 PTC1 UN7 SHIFT2 UN8 SHIFT1 UN9 UN10 UN11 UN12 N18 N16 FAN 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

COMP

2 3 2 1

X2
3 2 1 VCC AGA GND

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

AGA

X3 COMP
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

N17 N15 UN1 SPARE2 UN3 SPARE1 UN5 PTC2 UN6 PTC1 UN7 SHIFT2 UN8 SHIFT1 UN9 UN10 UN11 UN12 N18 N16

PRINTHEAD

X7 X6
CHB_CCWT CHA_CWT GND N13 N19 UN1 N21 N11 N9 N7 N5 N3 N1 N23 N24 N2 N4 N6 N8 N10 N12 N22 N20 N14 UN 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 SOLDER
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 4 3 2 1

4 3 2 1

GND CHA_CWT VCC CHB_CCWT SOLDER N13 N19 N21 N11 N9 N7 N5 N3 N1 N23 N24 N2 N4 N6 N8 N10 N12 N22 N20 N14

TAKTSTATION

X4
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

PRINTHEAD

X1
2 1

2 1

FAN

X3: PCB_TOP-SIDE X4: PCB_BOTTOM-SIDE X5: PCB_TOP-SIDE X6: PCB_BOTTOM-SIDE

7-59

Carriage Adapter Assy

Spare Parts and Schematics

ID-No 705803 709616 710104 710174

Part C 2_5ULTREx2 ZIF_CON4 ZIF_CON3 COMP20 COMP25 SOLDER2 SOLDER2

Type C=100N ID=158-2 U=63V TOL=M SEx=MALE DIRECT=S COL=BLACK SEx=FEMALE DIRECT=S THICK=0.3 SEx=FEMALE DIRECT=S THICK=0.1 BOARD_EDGE20 SIDE=COMP BOARD_EDGE25 SIDE=COMP BOARD_EDGE20 SIDE=SOLDER BOARD_EDGE25 SIDE=SOLDER

Qty Name 1 1 1 1 1 1 1 1 C1 x1 x7 x2 x3 x5 x4 x6

* = not assembled

7-60

Spare Parts and Schematics

Interconnection Board

7.11 Interconnection Board

26

7-61

UN 709699 VCC
1 1

12 11 10 9 8 7 6 5 4 3 2 1

F2
2

+ 1

SFEEDER
UNX GND

X2 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
VCC R3 180R *
4 3 2 1

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CCWT CWT GND N13 N19 UN N21 N11 N9 N7 N5 N3 N1 N23 N24 N2 N4 N6 N8 N10 N12 N22 N20 N14 UN

7-62
X14 25 2.TRACTOR
PGND C1 * 100U UNX PGND

CAR_ADAPT

X16 * 12 PGND 11 PGND 10 UNX 9 UNX 8 GND 7 CC1 6 SF3 5 TRR 4 SF2 3 SF1 2 TRSB 1 VCC C2 10U C3 10U GND

Interconnection Board

24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CAR_ADAPT PAPERMOTION
X13 4 3 2 1 PMS DIO4 GND

VCC AGA GND N17 N15 UN UN SPARE2 UN SPARE1 UN PTC2 UN PTC1 UN SHIFT2 UN SHIFT1 UN UN UN UN N18 N16 FAN

ILSWITCH
4 3 2 1

10 9 8 7 6 5 4 3 2 1

X10 10 9 8 7 6 5 4 3 2 1

UNX GND PGND PGND VCC SFR SF4 SF3 SF2 SF1

X8 4 3 2 1

VCC ISW2 ISW1 GND

FSELECT
4 3 2 1

VCC R2 180R
4 3 2 1

X4 4 3 2 1

FS3 FS4 FS1 FS2

PAPER_SENSOR_SHEET_FEEDER
X9 4 3 2 1 PSE4 DIO3 GND
1 2

HORMOTOR
X3 * 1 2 X15
2 1

VCC R1 120R

MHB MHA 2 1 MHA MHB

FRONTSENSOR **
6 5 4 3 2 1

X7 6 5 4 3 2 1

VCC PSE3 PSE2 PSE1 DIO2 GND

VERTMOTOR
4 3 2 1

X11 4 3 2 1

VM2 VM1 VM4 VM3

COLOR-MOTOR
UNX
10 9 8 7 6 5 4 3 2 1

X12 10 9 8 7 6 5 4 3 2 1

UNX GND PGND PGND VCC COLR CC4 CC3 CC2

N12 N22 N14 N8 N10 N20 N4 N6 CCWT N24 N2 CWT N1 N23 UN N5 N3 UN N9 N7 UN N21 N11 UN N13 N19 UN N15 N17 UN FAN SPARE2 UN N16 N18 UN SHIFT2 SHIFT1 UN PTC2 PTC1 UN AGA SPARE1 PGND SF4 SF2 PGND SF3 SFR PGND PSE4 SF1 TRR PSE2 PSE1 GND ISW1 PSE3 GND FS2 ISW2 VCC FS4 FS1 TRSB MHB MHB FS3 MHA MHA CC1 CC3 CC2 GND COLR CC4 VCC PLN RS

PHDIST PANEL
5 4 3 2 1

X5 5 4 3 2 1 ** FUER DIE STANDART BAUGRUPE IST STECKER X7 NUR 4POL. BESTUECKT

PD3 PD4 PD1 PD2 * NICHT BESTUECKT

Spare Parts and Schematics

CTS0 EN PMS TXD0 RXD0 PD3 VM3 SCLI PD4 VM1 VM4 PD1 VM2 PD2 GND
10 9 8 7 6 5 4 3 2 1

X1 C32 B32 A32 C31 B31 A31 C30 B30 A30 C29 B29 A29 C28 B28 A28 C27 B27 A27 C26 B26 A26 C25 B25 A25 C24 B24 A24 C23 B23 A23 C22 B22 A22 C21 B21 A21 C20 B20 A20 C19 B19 A19 C18 B18 A18 C17 B17 A17 C16 B16 A16 C15 B15 A15 C14 B14 A14 C13 B13 A13 C12 B12 A12 C11 B11 A11 C10 B10 A10 C9 B9 A9 C8 B8 A8 C7 B7 A7 C6 B6 A6 C5 B5 A5 C4 B4 A4 C3 B3 A3 C2 B2 A2 C1 B1 A1 X6 10 9 8 7 6 5 4 3 2 1 GND SCLI TXD0 RXD0 VCC CTS0 EN PLN RS GND

C32 B32 A32 C31 B31 A31 C30 B30 A30 C29 B29 A29 C28 B28 A28 C27 B27 A27 C26 B26 A26 C25 B25 A25 C24 B24 A24 C23 B23 A23 C22 B22 A22 C21 B21 A21 C20 B20 A20 C19 B19 A19 C18 B18 A18 C17 B17 A17 C16 B16 A16 C15 B15 A15 C14 B14 A14 C13 B13 A13 C12 B12 A12 C11 B11 A11 C10 B10 A10 C9 B9 A9 C8 B8 A8 C7 B7 A7 C6 B6 A6 C5 B5 A5 C4 B4 A4 C3 B3 A3 C2 B2 A2 C1 B1 A1

Spare Parts and Schematics

Interconnection Board

ID-No 704143 704145 705414 705415 708081 708547 708829 709112 709616 709648 709699 709874 709876 709878 709879 709941 710096 710175

Part

Type

Qty

Name R1 R2 R3 x7 x10 x12 x9 x13* x4 C2 C3 x2 x14 x3* C1* F2 x16* x15 x11 x5 x6 x8 x1

R R=120R ID=103-0 P=0.35W TOL=J R R=180R ID=103-0 P=0.35W TOL=J MICROMATCH6 SEx=FEMALE DIRECT=S COL=RED MICROMATCH10 SEx=FEMALE DIRECT=S COL=RED MICROMATCH4 SEx=FEMALE DIRECT=S COL=RED 2_5ULTREx4 SEx=MALE DIRECT=S COL=BLACK ELKO C=10u ID=148-0 U=16V TOL=M ZIF_CON25 SEx=FEMALE DIRECT=P THICK=0.3 2_5ULTREx2 SEx=MALE DIRECT=S COL=BLACK ELKO C=100u ID=148-0 U=63V TOL=M FUSE TYP=709699 MICROMATCH12 SEx=FEMALE DIRECT=S COL=RED 5/7_5ULTREx2 SEx=MALE DIRECT=S COL=BLACK 2_5ULTREx4 SEx=MALE DIRECT=P COL=BLACK 2_5ULTREx5 SEx=MALE DIRECT=P COL=BLACK ZIF_CON10 SEx=FEMALE DIRECT=S THICK=0.3 MICROMATCH4 SEx=FEMALE DIRECT=S COL=BROWN VG_3x32_ABC SEx=FEMALE DIRECT=S MOUNT=SNAPIN INV=NO

* = not assembled

item

name

Part No

T2045 Stand. Color T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

26 27

PCB Holder Interconnection Board Interconnection Board

054 551 047 564

B A

2 1

7-63

Panel

Spare Parts and Schematics

7.12 Panel

A-A 2:1

A8

7-64

A10

Spare Parts and Schematics

Panel

7-65

Panel

Spare Parts and Schematics

7-66

Spare Parts and Schematics

Panel

ID-No 708553 708660 708661 709627 709632 709702 709730 709818 709833 709850 709852 709853 709855 710323 709960 710059 SMD_TP

Part R C C R R C C ELKO R R 74LS164 74LS165 MSM5259 MSM6222B LCD2x16 FFC10 TEST

Type R=1K ID=62050 P=0.25W TOL=J SMD C=100n ID=62132 U=63V TOL=M SMD C=330p ID=62132 U=63V TOL=J SMD R=100R ID=62050 P=0.25W TOL=J SMD R=8K2 ID=62050 P=0.25W TOL=J SMD C=470p ID=62132 U=50V TOL=G SMD C=100p ID=62132 U=63V TOL=K SMD C=10u ID=62110 U=16V TOL=M SMD R=470R ID=62050 P=0.25W TOL=J SMD R=90K9 ID=62050 P=0.25W TOL=F SMD PAC=SOP SMD PAC=SOP SMD PAC=QFP SMD PAC=QFP SMD TYP=VDMS16265 SEx=FEMALE INV=NO SMD SMD

Qty Name 1 6 1 3 12 2 2 2 1 1 1 1 1 1 1 1 39 R2 C1 C2 C3 C4 C5 C7 C10 R3 R4 R6 R5 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 C6 C13 C8 C9 C11 C12 R18 R1 IC1 IC3 IC2 IC4 LCD1 x1 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25 P26 P27 P28 P29 P30 P31 P32 P33 P34 P35 P36 P37 P38 P39 S1 S2 S3 S4 S5 S6

SWP_HI SWP * = not assembled

TYP=SWP SMD

7-67

Interlock Sensor

Spare Parts and Schematics

7.13 Interlock Sensor

X1

4 3 2 1
3

GND ISW2 ISW1 VCC

UGN3113

UGN3113

V1

ID-No UGN

Part UGN3113

Type TYP=LT SMD

Qty 2

* = not assembled

7-68

V2

Name V1 V2

Spare Parts and Schematics

Timing Station

7.14 Timing Station

7-69

Double Sensor

Spare Parts and Schematics

7.15 Double Sensor


(Sensor Paper Position, SensorFront Insertion)

7-70

Spare Parts and Schematics

Double Sensor

1 4 V1 2 3 2 3 V2 1 2 3 4 1 4

X1

7-71

Sensor Sheet Feeder

Spare Parts and Schematics

7.16 Sensor Sheet Feeder

1 2 3 4

(1b) (1a)

X1

X1 2 1 3 4 GP2S07C 4 1 3 2

3 4

2 1

7-72

Spare Parts and Schematics

Current Loop Interface 20 mA (Option)

7.17 Current Loop Interface 20 mA (Option)


Part No.: 046 755

7-73

Current Loop Interface 20 mA (Option)

Spare Parts and Schematics

7-74

Spare Parts and Schematics

Current Loop Interface 20 mA (Option)

item

name

Part No

T2045 Stand. Color T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

2 17 18 19 20 21 22 24 25 26 27 28 29 30 31 33 34 35 36 37 40 41 42 43 44 45 46 47 52 53 54 55

INTERFACE CURRENT LOOP SCREEN TRAFO DC/DC WANDLER MALE CONNECTOR 48 P. D-CONNECTOR, FEMALE 25 P. SWITCH OPTOCOUPLER HCPL-4200 RECEI. OPTOCOUPLER SFH601-1 TRANSISTOR SMD TRANSISTOR PNP BD140 Z-DIODE ZPD4,7 +-5 DIODE MBR130P SCHOTTKY DIODE RGP10A DIODE BAS19 SMD DIODE MMBD7000L SMD SOLID INDUCTOR SMD CAPACITOR 6N8-M 63V- SMD CAPACITOR 10U-M 50V- SMD CAPACITOR 33N-M 63V- SMD CAPACITOR 100N-M 63V- SMD CAPACITOR 100U-T 16VRESISTOR 3R3-J 0,35W RESISTOR 820R-J 0,35W RESISTOR 220R-J 0,35W RESISTOR 47R-J 0W25 SMD RESISTOR 220R-J 0W25 SMD RESISTOR 4K7R-J 0W25 SMD RESISTOR 1K0-J 0W25 SMD RESISTOR 2K2-J 0W25 SMD WASHER 3,2 LOCKING SCREW STECKER-WINKEL SHIELD PLATE LATERAL

046 755 053 507 046 693 709 745 709 662 704 442 709 036 710 380 709 595 705 974 704 938 704 957 709 179 710 008 709 721 710 061 710 007 709 683 708 664 708 660 708 503 704 912 704 153 704 146 710 005 709 723 709 571 708 553 708 554 706 032 024 065 053 927 053 301

A B B C C C B B C C C C C C C C C C C C C C C C C C C C C C C B B

1 1 1 1 2 1 1 3 3 2 2 1 1 1 5 1 1 1 7 1 1 1 3 1 2 2 4 2 4 2 1 1

7-75

Serial Interface

Spare Parts and Schematics

7.18 Serial Interface


RS422/V11 Interface (Option) Part No.: 047 144 SS97 Interface (Option) Part No.: 047 145

7-76

Spare Parts and Schematics

Serial Interface

7-77

Serial Interface

Spare Parts and Schematics

item

name

Part No

T2045 Stand. Color T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

2 18 20 22 23 24 25 28 29 30 31 32 33 50 51 52 53 55

SCREEN MALE CONNECTOR 48 P. IC MC34050 SOLID INDUCTOR CAPACITOR 100U-T 16VCAPACITOR 100N-M 63VCAPACITOR 33N-M 63VRESISTOR 4R7-J 0W25 RESISTOR 1K0-J 0W25 RESISTOR 2K2-J 0W25 RESISTOR 100R-J 0,55W RESISTOR 4K7-J 0W25 RESISTOR 270R-J 0W25 SCREW M3x8 HEx. NUT BM3 WASHER 3,2 LOCKING SCREW SHIELD-PLATE LATERAL

053 507 709 745 709 736 710 061 708 503 708 660 708 664 709 626 708 553 708 554 708 629 709 571 709 737 707 504 706 029 706 032 024 065 053 301

B C B B C C C C C C C C C C C C C B

1 1 1 7 1 1 1 1 1 4 1 1 2 2 2 4 2 1

17 54

INTERFACE RS422/V11 D-CONNECTOR, FEMALE 15 P. STECKER-WINKEL INTERFACE SS97 D-CONNECTOR, MALE 9 P. STECKER WINKEL

047 144 705 797 053 926 047 145 709 970 053 927

A C B

1 1

17 54

1 1

7-78

Spare Parts and Schematics

AGA Electronic

7.19 AGA Electronic

Id-No 47534 710739

Part HOAD0118_1 R

Type TYP=HOAD0118_1 R=120R ID=62050 P=0.25W TOL=J SMD

Qty Name 1 1 V1 R1

* = not assembled

7-79

Specifications

Sheet Feeder Mechanic

Sheet Feeder Mechanic


This chapter provides the necessary information on disassembly of the different sheet feeder components and elements. Note: ASF will not fit on T2060-2T/T2070-2T.

STOP

8.1 Specifications
Dimensions Weight Autom. sheet feeder Face down option Positioning tolerances Line positioning Line parallelity Begin of print Paper capacity of each bin Copies Capacity of paper depot Autom. sheet feeder Face down option 80 sheets at 80 g/m2 paper weight Position: Face up 80 sheets at 80 g/m2 paper weight Position: Face down 150 sheets at 80 g/m2 paper weight Beginning of page, first line 1,0 mm + first line 1,0 mm at 210 mm paper width + left margin, first character 1,0 mm + 190 sheets at 80 g/m2 paper weight 1 + 3 (depending on the paper quality) 1.80 kg 0.81 kg hight of printer with sheet feeder installed: 350 mm

Surrounding temperature range Operation temp. Storing temp. Relative humidity Operation Storing 30% to 60% 5% to 95% + 15 C to + 40 C + 40 C to + 60 C

8-1

Sheet Feeder Mechanic

Specifications

Paper Specifications Single sheet Paper weight: 60 - 90 g/m2 (For sheets with the paper weight beyond this range a functional test should be performed) 100 - 369 mm (format selection range) 100 - 356 mm Original: First sheet: Copies: Last sheet: 52 - 65 g/m2 60 - 90 g/m2 45 - 56 g/m2 50 - 60 g/m2

Paper width:

Paper length: Multilayer forms Paper weight:

Form width Form length Storing conditions

100 - 368 mm 100 - 355 mm Temperature: Relative Humidity: + 18 C to + 24 C 45% to 60%

Multilayer forms

Multilayer forms can be used only with the glued edge on the top side of the form. The glued edge should be possibly soft. Residual glue must not extrude from the top edge. A curved glued edge may result in a desturbed paper transport. Multiform sets must be placed into the insertion with the glued edge pointion downward. They must be tested for proper operation. Suitable for your printer are paper qualities with a low amount of wood, medium fine papers, as well as papers with a quality mark SM-post or copying papers. Not suitable are satinated or color coated papers, art papers as well as papers with relief print.

Paper quality

8-2

Assembly/ Disassembly

Sheet Feeder Mechanic

8.2 Assembly/ Disassembly 8.2.1 Sheetfeeder

The Sheetfeeder is easily disassembled by unhooking the four snaplocks as shown in the picture A.

8.2.2 Mounting Gear Block

Guide the Gear Block carefully in direction to the left side wall till the electrical contact is automatically performed. To release the Gear Block press the two hooks and carefully lead the Block outwards.

8-3

Sheet Feeder Mechanic

Adjustment and Modification of Sheetfeeder Area

8.3 Adjustment and Modification of Sheetfeeder Area

By assembling the Sheetfeeder unit take care about the position of the axle A to the swing plate B. They must be perpendicular mounted. To avoid problems during paper feed from sheetfeeder bins using paper with extreme smooth back side you may: increase the feed force by increasing spring tension manually (approx. 430 p) increase current of the stepper motor, approx. 300 mA to 600 mA Important: You have to do both changes. Realizing only one item may cause paper feed failure.

Spring (Part No.: 053 348)


12mm

Driver motor (Part No.: 046 760)

R5 und R6 = 0.82

8-4

6 4 (2x) 5 (2x) 20 7 (4x) 8 (2x) 9 (2x) 12 11 (4x) (4x) 10 (4x)

8.4 Spare Parts and Schematics

Spare Parts and Schematics

13 (4x)

2 (2x)

15 (2x)

14 (2x)

22 21 20 (4x) 19 (2x)

16 (2x)

17

18

Bild8_4.iso

Sheet Feeder Mechanic

8-5

Sheet Feeder Mechanic

Spare Parts and Schematics

item

name

Part No

Stand. Color

T2045 T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

File Support Toothed Wheel Z35 Assy Cover left Marginal Stop right Swing Plate left Support Paper Strap Swing Plate right Marginal Stop left Toothed Wheel Z19 Cork Plate Leaf Spring Spring Swing Axle Lever Tension Spring till 1293 Cover right Contact Spring Transport Axle Roller Assy Support Elongation Frame Spring

053 492 053 489 053 491 053 483 053 486 053 493 053 495 053 485 053 484 052 104 050 328 054 482 053 496 053 482 054 446 706 978 053 490 053 494 053 481 052 116 053 497 053 480 054 482

B B B B B B B B B B B B B B B B B B B A B B B

1 2 1 2 2 2 4 2 2 4 4 4 4 2 2 2 1 1 2 4 2 1 1

8-6

ASF/Sheetfeeder, Gear Block

Sheet Feeder Mechanic

8.5 ASF/Sheetfeeder, Gear Block

4 3

2 1

5 (3x) 6 7 (2x) 8 (2x)

8-7

Sheet Feeder Mechanic

ASF/Sheetfeeder, Gear Block

item

name

Part No

Stand. Color

T2045 T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

1 2 3 4 5 6 7 8

ASF Gear Block Gear Cover Motor CSF Logic Motor Control Gear Housing Toothed Wheel Z33 Toothed Wheel Z33 Washer A3 DIN 137 Screw EJOT-PT kA30x6- 1442

054 484 053 352 053 455 047 367 053 351 053 353 053 354 706 168 707 603

A B B B B B B C C

1 1 1 1 1 3 1 2 2

8-8

Specification

Face Down (Option)

9
9.1 Specification

Face Down (Option)


Please see section 8.1

9.2 Functional Description

The face down option is an additional module which can be used in connection with the automatic sheet feeder as well as with the manual paper insertion at the front of the printer. It offers the advantage that sorting of a multiple page document can be neglected, as the printed sheets are deposited in the correct order from the bottom to the top. The paper capacity of the face down option amounts to approx. 150 single sheets. It can be activated and deactivated by simply tilting it.

9-1

Face Down (Option)

Spare Parts

9.3 Spare Parts

4
PR

ES

1
FA
FA CE

CE

UP

5 6

DO

PR

ES

8 7

13

12

11

10

9-2

Spare Parts

Face Down (Option)

item

name

Part No

Stand. Color

T2045 T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13

Face Down Assy Carrier Plate Assy (ET) Paper Guide Bearing left Pressure Foil Axle Shaft Bearing right Toothed Wheel Z25 Toothed Wheel Z22 Cover right Toothed Wheel Z40/20 Pressure Spring Lever Paper Support

053 576 053 419 053 421 053 422 053 418 053 420 053 416 053 415 053 412 053 414 031 336 053 413 053 424

B B B B B B B B B B B B B

1 1 1 1 1 1 1 1 1 1 1 1 1

9-3

Specifications

Second Tractor (Option)

10

Second Tractor (Option)


The printer is designed to operate with fanfold paper or single sheets. Paper feed for fanfold paper is either from the front via the 1. tractor or from the rear via the 2. tractor

Paper feed for single sheets is from the front via manual single sheet feed. This chapter provides the necessary information on disassembly of the different 2. tractor components and elements.

10.1 Specifications
Noise level Paper paths Paper path 1 Paper path 2 Paper path 3 Park position Paper weight Single sheets Single form: Multi-part form: 1. sheet Copies Last sheet Fanfold paper Single form: Multi-part form (1. tractor): Original 1. sheet Copies Last sheet Multi-part form (2. tractor): 1. sheet 1. copy 2. copy Copies Single sheets 1. tractor 2. tractor 1 + 5 (depending on paper quality) 1 + 5 (depending on paper quality) 1+1 1 + 2 (paper and applications require testing) 60 g/m2 120 g/m2 50 g/m2 60 g/m2 45 g/m2 56 g/m2 50 g/m2 60 g/m2 60 g/m2 120 g/m2 45 g/m2 120 g/m2 45 g/m2 65 g/m2 45 g/m2 56 g/m2 45 g/m2 65 g/m2 60 g/m2 90 g/m2 45 g/m2 56 g/m2 45 g/m2 56 g/m2 Manual single sheet feed from the front 1. tractor (load paper from the front) 2. tractor (load paper from the rear) available for 1. and 2. tractor < 53 dB(A)

For all further data and specifications, please refer to chapter 2 of this manual.

10-1

Second Tractor (Option)

Tractor Complete

10.2 Tractor Complete

10-2

14

Tractor Complete

Second Tractor (Option)

item

name

Part No

Stand. Color

T2045 T2055

T2060 T2070

T2060-2T T2070-2T

Class

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Tractor complete Drive (incl. Plate) Guide Clamp Side Plate Tractor Set Assy Paper Guide Axle Tractor Axle Adapter Plate Paper Guide Motor Driver Motor Assy Cable 2nd Tractor Bushing Paper Guide Metal Paper End Sensor

054 407 054 778 054 333 053 378 053 567 029 709 053 377 053 380 053 379 053 956 047 556 053 999 047 190 053 387 054 164 047 255

B B B B B B B B B B B B A B B A

1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1

10-3

Second Tractor (Option)

Motor Driver 2nd Tractor

10.3 Motor Driver 2nd Tractor


Part No.: 047 556

10-4

Motor Driver 2nd Tractor

Second Tractor (Option)

10-5

Second Tractor (Option)

Motor Driver 2nd Tractor

ID-No

Part

Type SEX=MALE DIRECT=S COL=BLACK R=1K ID=62050 P=0.25W TOL=J SMD R=2K2 ID=62050 P=0.25W TOL=J SMD C=100n ID=62132 U=63V TOL=M SMD C=4n7 ID=62132 U=63V TOL=K SMD PAC=DIP PAC=MWATT15 R=1R ID=112-0 P=1.0W TOL=J R=10K ID=62050 P=0.25W TOL=J SMD C=10u ID=62110 U=50V TOL=M SMD C=10u ID=62110 U=16V TOL=M SMD R=5K6 ID=62050 P=0.25W TOL=J SMD SEX=FEMALE DIRECT=S COL=RED TYP=ES1B SMD C=6n8 ID=62132 U=63V TOL=M SMD R=560R ID=62050 P=0.25W TOL=J SMD TYP=BC856A SMD TYP=CLOSED

Qty 1 2 1 2 1 1 1 2 1 1 1 1 1 8 1 1 1

Name X2 R6 R7 R4 C4 C5 C6 IC1 IC2 R3 R9 R1 C2 C1 R5 X1 V2 V3 V4 V5 V6 V7 V8 V9 C3 R2 V1 B1

708547 2_5ULTREX4 708553 R 708554 R 708660 C 708663 C 708675 L6506 709117 L298N 709124 R 709633 R 709683 ELKO 709818 ELKO 709851 R 709874 MICROMATCH12 709988 DIODE 710007 C 710562 R 710960 PNP BR_CLOS BRIDGE

10-6

Specifications

Cutting Device (Option)

11

Cutting Device (Option)

Safety notes: If you have any short pieces of paper remaining in the device, turn off the printer first. Do not stick unsuitable materials or tools such as screw drivers etc. into the device openings as this may damage the mechanical system. Replace the protective cap for the drive wheel at the printer when the cutter is no longer needed (in use) to prevent long hair, chains etc. from being pulled into the printer.

11.1 Specifications
Cut width Cut height Cut duration Cutting accuracy 400 mm min. form length 2.5 inches (6.35 cm) 650 ms 10% 1 to 2 sheet-sets 1 mm sheet-sets 2 mm depending on the stiffness of the cross perforation >250000 cuts approx. 4 kp fanfold paper

Service life Weight Paper type Paper weight

Single form: Multi-part form (1. tractor): Original 1. sheet Copies Last sheet Total Multi-part form (2. tractor): 1. sheet 1. copy 2. copy Copies 1. push tractor 2. push tractor depending on paper quality Stacker

60 g/m2 120 g/m2 45 g/m2 120 g/m2 45 g/m2 65 g/m2 45 g/m2 56 g/m2 45 g/m2 65 g/m2 <280 g/m2 60 g/m2 90 g/m2 45 g/m2 56 g/m2 45 g/m2 56 g/m2

1+6 1+2

1 sheet-sets >150 sheets 80 g/m2 6 sheet-sets >50 sets multi-part depends on crimping (punch printing on edge of sheet) and perforation/paper weight Paper stacking, above all of multi-part sets, depends on the quality of the crimping

For all further data and specifications, please refer to your printers standard operators manual or the operators manual Cutting Device. 11-1

Cutting Device (Option)

Specifications

13 14

6 1

10 13 12

11-2

Spare Parts and Schematics

Cutting Device (Option)

11.2 Spare Parts and Schematics 11.2.1 Mechanical Components


item name Part No Stand. Color T2045 T2055 T2060 T2070 T2060-2T T2070-2T Class Qty.

1 2 3 4 5 6 7 9 10 11 12 13 14 15

Connection Cable Controller PCB Motor compl. incl. Gear Housing (upper Part) Drive Belt Toothed Wheel compl. with Flat Spring and Axle Friction Shaft with Roller Switch Frame Ground Connector Assy* Paper Stacker (-Support) Foil Lip Holder Metal Housing Toothed Wheel Finger Foil

395 076 395 077 395 078 395 079 395 080 395 081 395 082 395 083 047 428 053 493 395 166 395 568 395 597 397 825

A A B B B

1 1 1 1 2

B C B B A B B A

1 1 1 2 1 1 1 1

* contains: Wedge Insert M4x9.5 Flat Plug 6,3 Screw M4x10

11.2.2 Maintenance and Adjustments

No preventive maintenance has to be performed. No adjustments need to be done.

11-3

Cutting Device (Option)

Spare Parts and Schematics

11.2.3 PCB Drawing

11-4

Spare Parts and Schematics

Cutting Device (Option)

11.2.4 PCB Components


Part C1 C2 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 IC1 IC2 IC3 IC4 J1 M+ MQ1 R1 R2 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 RN1 SCH1 SCH2 ST1 U1 Value 1F 10 uF 100 nF 100 nF 100 nF 10 uF 22 pF 22 pF 1000 uF 47 nF 47 nF 10 nF 10 nF 2.2 nF 10 uF 470 pF 470 pF 10 F PIC1654XT MC34064 L 6506 L 6203 Jumper FLACHST FLACHST 3 MHz Quartz 100 4.7 22 k 0.22 10 k 10 k 1k6 220 220 680 220 22 K 10 k FLACHST FLACHST CON05X2 317T Package R 2.5 mm, Tantal, 16 V R 2.5 mm, Tantal, 16 V R 5.0 mm, Ceramic, 100 V R 5.0 mm, Ceramic, 100 V R 5.0 mm, Ceramic, 100 V R 2.5 mm, Tantal, 16 V R 5.0 mm, Ceramic, 100 V R 5.0 mm, Ceramic, 100 V axial, 63 V R 5.0 mm, Ceramic, 100 V R 5.0 mm, Ceramic, 100 V R 5.0 mm, Ceramic, 100 V R 5.0 mm, Ceramic, 100 V R 5.0 mm, Ceramic, 100 V R 5.0 mm, 63 V R 5.0 mm, Ceramic, 100 V R 5.0 mm, Ceramic, 100 V R 2.5 mm, Tantal, 16 V DIL 18 TO 92 DIL 18 Other

on socket on socket

Connector, 4.8 mm Connector, 4.8 mm RW 43 Metalfilm, 0.25 Watt Metalfilm, 0.25 Watt Metalfilm, 0.25 Watt Raster 8.9 mm, 2 Watt Metallfilm, 0.25 Watt Metallfilm, 0.25 Watt Metallfilm, 0.25 Watt Metallfilm, 0.25 Watt Metallfilm, 0.25 Watt Metallfilm, 0.25 Watt Metallfilm, 0.25 Watt Metallfilm, 0.25 Watt Array, Raster 2.5, gem. Anschl. G one sided Connector, 6.3 mm Connector, 6.3 mm Connector, 10 pin LM 317 T, TO 220

lying

11-5

All rights reserved. Translations, reprinting or copying by any means of this manual complete or in part or in any different form requires our explicit approval. Tally reserves the right to make changes to this manual without notice. All care has been taken to ensure accuracy of information contained in this manual. However, we cannot accept responsibility for any errors or damages resulting from errors or inaccuracies of information herein.

TRADEMARK ACKNOWLEDGEMENTS IBM is a trademark of International Business Machines Corporation. EPSON is a trademark of Epson America Incorporated. DEC is a trademark of Digital Equipment Corporation. Centronics is a trademark of Centronics Data Computer Corporation. All other product names and company names appearing in this manual are the registered trademarks or trademarks of the individual companies.

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May 1998 Tally GmbH

379 476b

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