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Issue for Approval Issue for Approval Issue for Approval DESCRIPTION
SALINE WATER CONVERSION CORPORATION
RAS AL KHAIR POWER AND DESALINATION PLANT-PHASE 1
PYRY ENERGY AG
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PROJECT: 31002 LOCATION: Ras AI Khair/East Coast PACKAGE: P Power Plant SCALE: TITLE:
COLOR CODING
DOCUMENT No.:
REV: AC Sheet 1 of 33
0 1 - T A A - B E B - 1 0 2 0 0 0 - 0 1
SUBCONTRACTOR:
PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
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COLOR CODING
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Chapter Index
1 General ...................................................................................................................................... 4 1.1 1.2 2 3 Introduction ........................................................................................................................ 4 General Notes..................................................................................................................... 4
General Color Coding System................................................................................................. 4 Color Code for Pipeline............................................................................................................ 7 3.1 Color band and Flow Arrow .............................................................................................. 7 3.1.2 Material of Color Band....................................................................................................... 7 3.1.3 Location of Color Band ..................................................................................................... 7 3.2 Plant Color Coding Table for Pipework ........................................................................... 9 General.............................................................................................................................. 24 Color code for indications, push buttons on control cubicles, panels, desks, etc... 24 General.............................................................................................................................. 24 Identification of wires ...................................................................................................... 25
6. Safety colors, safety symbols and safety signs .................................................................... 26 6.1 General meaning of geometric shapes, safety colors and contrast colors ................... 26 6.2 Safety signs.......................................................................................................................... 28 6.3 Layout of supplementary and combination signs ............................................................ 30 6.4 Notice sign for fire extinguisher......................................................................................... 32 6.5 Escape route signs.............................................................................................................. 32 6.6 Safety marking ..................................................................................................................... 33
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
33PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1
Color Coding
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Picture Index
Picture 1: Color Band and Flow Arrow.............................................................................................. 7 Picture 2: Location of Color Band / Outlet Machinery ....................................................................... 7 Picture 3: Location of Color Band / Outside of Building .................................................................... 8 Picture 4: Location of Color Band / Main and Branch Piping ............................................................ 8 Picture 5: Loc. of Color Band / Penetration Piping............................................................................ 8 Picture 6: Penetration Piping ............................................................................................................ 9
Table Index
Table 1: Color Codes ........................................................................................................................ 7 Table 2: Plant Color Coding Table / Boiler...................................................................................... 10 Table 3: Plant Color Coding Table / Fuel Handling......................................................................... 11 Table 4: Plant Color Coding Table / Steam, Water, Condensate (1/2) ........................................... 12 Table 5: Plant Color Coding Table / Steam, Water, Condensate (2/2) ........................................... 13 Table 6: Plant Color Coding Table / Turbine and Generator .......................................................... 14 Table 7: Plant Color Coding Table / Ancillary Systems .................................................................. 15 Table 8: Plant Color Coding Table / Plant Auxiliary Systems (1/3) ................................................. 16 Table 9: Plant Color Coding Table / Plant Auxiliary Systems (2/3) ................................................. 17 Table 10: Plant Color Coding Table / Plant Auxiliary Systems (3/3) ............................................... 18 Table 11: Plant Color Coding Table / Cooling Water Systems ....................................................... 19 Table 12: Plant Color Coding Table / Boiler.................................................................................... 20 Table 13: Plant Color Coding Table / Boiler.................................................................................... 21 Table 15: Plant Color Coding Table / Product Water Storage & Dist. Treatment (1/2) ................... 23 Table 16: Plant Color Coding Table / Product Water Storage & Dist. Treatment (2/2) ................... 23 Table 16: Minimum rated insulation voltage ................................................................................... 25 Table 17: Minimum rated insulation voltage (no connection to the main circuit) ............................ 25 Table 18: Wiring color code ............................................................................................................ 26 Table 19 General meaning of geometric shapes, safety colors and contrast colors.27
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
33PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1
Color Coding
E B 1 0 2 0 0 0 0 1
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1 General
1.1 Introduction
The intent of this Specification is to define surface paint systems to be applied on vessels, equipments, piping and structures or other surface with required paint and coloring. This scheme covers the general requirements of final color and bands of piping for RAS AL KHAIR Power and Desalination Plant-Phase I Project "P" Package. The paint procedure, quality control and inspection will be as per requirement of Volume VII P-B0.5 published by SWCC in the Contract.
1.2
General Notes
Plant and equipment shall be painted according to following color scheme which is to be based upon the RAL standard. The list may include components that are not part of the works. These are to be disregarded. Color for any items not listed shall be to the Engineers approval and standard color shall be used throughout. All valves, filters, strainers and similar equipment installed in piping shall be painted the same color as the piping. Piping shall be painted with identification color bands and adequate lettering, in the following locations: On all pipework, at not more than 10 m intervals At branches in the pipework, junctions and bends At pumps At either side of all valves Either side of walls, bulk head, and partitions Direction of flow arrows consisting of black arrow on a white background painted on the pipework shall be provided adjacent to each identification color band. No special color requirements apply to surfaces that are not normally visible, e.g. the insides of tanks.
33PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1
Color Coding
E B 1 0 2 0 0 0 0 1
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Units in Sea Water Screen and Pumping Station Steel Structure Boiler Pumps Fans Soot Blower Vent Silencers, Safety Valve silencers FD Fans Air Heaters Heat Systems Safety Valves Feed Water Control Valves Superheater Drum Flash Tank Blow Down Tank Oil Drain Tank Stack
7032 Natural 7032 7032 3011 9011 Natural Natural Natural Natural Natural Natural Natural Natural Natural Natural Natural
Pebble grey Aluminium Pebble grey Pebble grey Brown red Graphite Black Aluminium Aluminium Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Above 16m above grade level, alternate red and white bands, Below 16m above grade level, Aluminum Aluminum Pebble grey Pebble grey Pebble grey Pebble grey Light Grey Pebble grey Brown Beige Reseda Green
Desalination Unit (Evaporator) Pumps Agitator Tanks Valves Lifts Cabin-Roof Wall Floor Door Cranes Jetty Portal Support Structure Girder Crab Hook Desalination Distribution Channel Support Structure Crab Hook All Internal Cranes Girder Crab Hook Electrical Equipment Rectifier
7032 5014 1004 1004; 9005-stripes Color scheme as jetty portal 7032 1004 1004; 9005 - stripes 1004 1004 1004; 9005 - stripes 7032
Pebble grey Golden Yellow Golden Yellow; Black Golden Yellow Golden Yellow Golden Yellow; Black Pebble grey
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
33PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1
Color Coding
E B 1 0 2 0 0 0 0 1
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Generator Load Break Switch Electrolyser Chiller Compressor Control Desk Cubicle Computer Cubicles Control Panel Actuator Main Distribution Interface Cabinets Main Generator and Turbine Other Generators Condensers in Turbine Hall Transformers Bus Bars Switch Gear 230kV Switchgears and Control Panels Inverters and Battery Chargers Motors Control Room CPU Magnetic Tape Moving Head Discs Line Printer Tele Typewriter Instructor Stations Color coding of Missing Equipments HV GIS(outline of GSU Transformer ) Gas system Gas skids(filters, metering, regulator, ESD valves, water bath heaters, etc) Skid frames, ladders, hand rails and support Nitrogen Purging Vessels Cable tray Oil system Structural steel & skid frames Compressed air system Compressed air dryer Steam Turbine ST sound enclosure ST casing incl. components ST oil supply unit GT Turbine GT sound enclosure GT insulation sheet GT lube oil package GT hydraulic package GT pneumatic package
7032 1017 5002 1017 7032 7035 7032 7035 7032 7032 7035 6021 7001 6021 9022 7032 7033 7032 7032 7030 5009 5009 7037 7037 7037 7035 9022
Pebble grey Saffron Yellow Ultramarine Blue Saffron Yellow Pebble grey Light Grey Pebble grey Light Grey Pebble grey Pebble grey Light Grey Pale Green Silver Grey Pale Green Pearl Light Grey Pebble grey Cement Grey Pebble grey Pebble grey Stone Grey Azure Blue Azure Blue Dusty Grey Dusty Grey Dusty Grey Light Grey Pearl Light Grey
1012
Lemon Yellow
7032 1012 1012 / 7032 1012 7030 7030 8002 6019 7030 8001 8002 5009
Pebble grey Lemon Yellow Lemon Yellow Galvanized Pebble grey Lemon Yellow Stone Grey Stone Grey Signal Brown Pastel Green Stone Grey Ochre Brown Signal Brown Azure blue
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
33PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1
Color Coding
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GT fuel gas package GT ignition gas package GT fuel oil package GT purge package GT NOx-water package HRSG Silencer Outside casing Inlet duct casing Table 1: Color Codes
Lemon Yellow Lemon Yellow Ochre Brown Signal green Signal green White Aluminum White Aluminum White Aluminum
Picture 1: Color Band and Flow Arrow Each color band for a piping system consists of a basic color and color coding Black rings (10 mm wide) are applied in dangerous substances as shown above Neutral color: Pebble Gray (RAL NO. 7032) Note: Neutral color as above will not be applied to Aluminum insulation jackets and non painted piping.
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
33PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1
Color Coding
E B 1 0 2 0 0 0 0 1
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Penetration Piping:
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
33PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1
Color Coding
E B 1 0 2 0 0 0 0 1
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CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
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Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding
Remarks
30 mm * Ruby Red 3003 Luminous Red 3024 Vermilion 2002 Luminous Orange 2005 Grass Green 6010 Salmon pink 3022 Light Blue 5012 Grass Green 6010 *
30 mm * Graphite Black 9011 Luminous Red 3024 Vermilion 2002 Luminous Orange 2005 Grass Green 6010 Salmon pink 3022 Light Blue 5012 Grass Green 6010 *
30 mm * Ruby Red 3003 Luminous Red 3024 Vermilion 2002 Luminous Orange 2005 Grass Green 6010 Salmon pink 3022 Light Blue 5012 Grass Green 6010 * * *
NK
Ignition Gas
NM
NN
Natural Gas
NP
Nitrogen
NX
NY
Aspirating Air Service Air Seal Air System Scanner Cooling Air
NY
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
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Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding
Remarks
PF / PG
PH
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
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Plant Color Coding for Pipework Systems with RAL Numbers Plant Group Number KKS Pipework System Description Basic Color Each Side Color Coding Remarks
Width : 100 mm Steam, Water, Condensate (1/2) Live Steam Extraction Steam System Secondary Steam System (10 bar saturated steam) Turbine Exhaust Steam System Feed Water Main Condensate HP and LP Auxiliary Condensates Auxiliary Steam System (18 bar steam & soot blowing steam) Drains and Vents / Clean Drains System * Ruby Red 3003 Ruby Red 3003 Ruby Red 3003 Ruby Red 3003 Grass Green 6010 Grass Green 6010 Grass Green 6010 Ruby Red 3003 Grass Green 6010
30 mm * Lemon yellow 1012 Salmon Pink 3022 Salmon Pink 3022 Salmon Pink 3022 Ruby Red 3003 Grass Green 6010 Ruby Red 3003 Salmon Pink 3022 Ruby Red 3003
30 mm * Lemon yellow 1012 Grass Green 6010 Ruby Red 3003 Turquoise 6016 Ruby Red 3003 Salmon Pink 3022 Turquoise 6016 Salmon Pink 3022 Graphite Black 9011
30 mm * Lemon yellow 1012 Salmon Pink 3022 Salmon Pink 3022 Salmon Pink 3022 Ruby Red 3003 Grass Green 6010 Ruby Red 3003 Salmon Pink 3022 Ruby Red 3003 * * * * * * * * * * * * * * * * * * *
RA RF RG RH RL RM RN / RP RQ
RT / RU
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
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Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding
Remarks
Width : 100 mm Steam, Water, Condensate (2/2) Sampling System * Grass Green 6010 *
30 mm *
30 mm *
30 mm * * * * *
RV
RZ
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
0 1 T A A B
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Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding
Remarks
Width : 100 mm Turbine and Generator Lubricating Oil System * Ochre Brown 8001 *
30 mm * Yellow Green 6018 Yellow Green 6018 Salmon Pink 3022 Salmon Pink 3022 Ruby Red 3003 Light Green 6027
30 mm * Yellow Green 6018 Yellow Green 6018 Sliver Gray 7001 Light Blue 5012 Graphite Black 9011 Light Green 6027
30 mm * Black surface 10 mm Black surface 10 mm * * * * * * * * Yellow Green 6018 Yellow Green 6018 Salmon Pink 3022 Salmon Pink 3022 Ruby Red 3003 Light Green 6027
MBZ
SF
LP By pass Steam
SG
SH
SK
Exhaust Air
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
0 1 T A A B
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Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding
Remarks
Width : 100 mm Ancillary Systems Hypochlorite Hydrochloric Acid Exhaust Air H2 - Degasifying Nitrogen Purging Air Seawater Distillate Potable Water Instrument Air Service Air * Red Lilac 4001 Yellow Orange 2000 Azure Blue 5009 Lemon Yellow 1012 Azure Blue 5009 Grass Green 6010 Grass Green 6010 Grass Green 6010 Azure Blue 5009 Azure Blue 5009 *
30 mm * Grass Green 6010 Yellow Orange 2000 Grass Green 6010 Grass Green 6010 Grass Green 6010 Light Gray 7035 Cobalt Blue 5013 Pure White 9010 Yellow Green 6018 Light Blue 5012
30 mm * Ruby Red 3003 Ruby Red 3003 Grass Green 6010 Grass Green 6010 Grass Green 6010 Light Gray 7035 Cobalt Blue 5013 Pure White 9010 Yellow Green 6018 Light Blue 5012
30 mm * Black surface 10 mm Black surface 10 mm * * * * * * * * * * * * * * * * Grass Green 6010 Yellow Orange 2000 Grass Green 6010 Grass Green 6010 Grass Green 6010 Light Gray 7035 Cobalt Blue 5013 Pure White 9010 Yellow Green 6018 Light Blue 5012
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
0 1 T A A B
COLOR CODING
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Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding
Remarks
Width : 100 mm Plant Auxiliary Systems (1/3) Make up Water Polluted Drains and Backwash Water + Drip Water from Pumps Neutralized Waste Water Air Potable Water (for AK-2) Instrument Air Chilled Water Refrigerant and Drain Industrial Waste Water / Sanitary Waters * Grass Green 6010 Grass Green 6010 Grass Green 6010 Azure Blue 5009 Grass Green 6010 Azure Blue 5009 Grass Green 6010 Moss Green 6005 Grass Green 6010 *
30 mm * Light Blue 5012 Light Blue 5012 Red Lilac 4001 Grass Green 6010 Pure White 9010 Yellow Green 6018 Azure Blue 5009 Moss Green 6005 Concrete Gray 7023
30 mm * Light Blue 5012 Graphite Black 9011 Graphite Black 9011 Grass Green 6010 Pure White 9010 Yellow Green 6018 Azure Blue 5009 Moss Green 6005 Ochre Brown 8001
30 mm * * * * * * * * * * * * * * * * * * * Light Blue 5012 Light Blue 5012 Red Lilac 4001 Grass Green 6010 Pure White 9010 Yellow Green 6018 Azure Blue 5009 Moss Green 6005 Concrete Gray 7023
UA UA UC UE UF UF UG / UL
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
0 1 T A A B
COLOR CODING
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Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding
Remarks
Width : 100 mm Plant Auxiliary Systems (2/3) Antifoam (for AK-2) Sodium Sulphate (for AK-2) Fire Fighting Water Fire Fighting Water (for underground) Fire Fighting Foam Sanitary Water Sanitary Water (for underground) Potable Water Potable Water (for underground) Storm Water * Azure Blue 5009 Ochre Brown 8001 --* --* --* Grass Green 6010 --* Grass Green 6010 --* Grass Green 6010 *
30 mm * Grass Green 6010 Red Lilac 4001 Flame Red 3000 --* Flame Red 3000 Concrete Gray 7023 --* Pure White 9010 --* Graphite Black 9011
30 mm * Grass Green 6010 Black 9011 Pure White 9010 With Green F --* Pure White 9010 With Green F Ochre Brown 8001 --* Pure White 9010 --* Graphite Black 9011
30 mm * * * * * 50/100/10 mm Bends F-label * * 50/100/10 mm Bends F-label * * * * * * * * * * Grass Green 6010 Red Lilac 4001 Flame Red 3000 --* Flame Red 3000 Concrete Gray 7023 --* Pure White 9010 --* Graphite Black 9011
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
0 1 T A A B
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Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding
Remarks
Width : 100 mm Plant Auxiliary Systems (3/3) Storm Water (for underground) Caustic Soda Sulphuric Acid Hydrazine Ammonia Ammonia / Hydrazine mixture Trisodium Phosphate Conditioning Agent Service Air * --* Red Lilac 4001 Yellow Orange 2000 Ochre Brown 8001 Ochre Brown 8001 Ochre Brown 8001 Ochre Brown 8001 Ochre Brown 8001 Azure Blue 5009 * --*
30 mm * --*
30 mm * --*
30 mm * * * * * * * * * * * * * * * * * * *
Azure Blue 5009 Ruby Red 3003 Sulfur Yellow 1016 Emerald Green 6001 Emerald Green 6001 Light Gray 7035 Light Gray 7035 Light Blue 5012
Azure Blue 5009 Ruby Red 3003 Sulfur Yellow 1016 Ruby Red 3003 Ruby Red 3003 Azure Blue 5009 Lemon Yellow 1012 Light Blue 5012
Azure Blue 5009 Ruby Red 3003 Sulfur Yellow 1016 Grass Green 6010 Sulfur Yellow 1016 Light Gray 7035 Light Gray 7035 Light Blue 5012
Table 10: Plant Color Coding Table / Plant Auxiliary Systems (3/3)
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
0 1 T A A B
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Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding
Remarks
Width : 100 mm Cooling Water Systems Spray Water Main Cooling Water Aux. Cooling Water Bearing Cooling Water Hypochlorite * Grass Green 6010 Grass Green 6010 Grass Green 6010 Grass Green 6010 Red Lilac 4001 *
30 mm * Light Gray 7035 Light Gray 7035 Light Blue 5012 Light Blue 5012 Grass Green 6010
30 mm * Light Gray 7035 Light Gray 7035 Grass Green 6010 Grass Green 6010 Ruby Red 3003
30 mm * * * * * * * * * Black surface 10 mm Light Gray 7035 Light Gray 7035 Light Blue 5012 Light Blue 5012 Grass Green 6010
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
0 1 T A A B
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Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding
Remarks
Width : 100 mm Boiler MP Steam (18 bar) LP Steam (2.5 bar) Vent Condensate Sea Water Brine Drain Distillate Water Brine Extraction * Ruby Red 3003 Ruby Red 3003 Grass Green 6010 Grass Green 6010 Grass Green 6010 Grass Green 6010 Grass Green 6010 Grass Green 6010 Grass Green 6010 *
30 mm * Salmon Pink 3022 Salmon Pink 3022 Ruby Red 3003 Ruby Red 3003 Light Gray 7035 Grass Green 6010 Graphite Black 9011 Cobalt Blue 5013 Graphite Black 9011
30 mm * Salmon Pink 3022 Turquoise Green 6016 Graphite Black 9011 Nut Brown 8011 Light Gray 7035 Ochre Brown 8001 Graphite Black 9011 Cobalt Blue 5013 Graphite Black 9011
30 mm * * * * * * * * * * * * * * * * * * * Salmon Pink 3022 Salmon Pink 3022 Ruby Red 3003 Ruby Red 3003 Light Gray 7035 Grass Green 6010 Graphite Black 9011 Cobalt Blue 5013 Graphite Black 9011
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
0 1 T A A B
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E B 1 0 2 0 0 0 0 1
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Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding
Remarks
Width : 100 mm Boiler HT-Inhibitor Antifoam Sodium Sulphite Caustic Soda Sulphuric Acid Ball Tube Cleaning System Instrument Air Service Air * Ochre Brown 8001 Azure Blue 5009 Ochre Brown 8001 Red Lilac 4001 Yellow Orange 2000 Grass Green 6010 Azure Blue 5009 Azure Blue 5009 *
30 mm * Light Gray 7035 Grass Green 6010 Azure Blue 5009 Azure Blue 5009 Ruby Red 3003 Grass Green 6010 Yellow Green 6018 Light Green 6027
30 mm * Ruby Red 3003 Grass Green 6010 Azure Blue 5009 Azure Blue 5009 Ruby Red 3003 Grass Green 6010 Yellow Green 6018 Light Green 6027
30 mm * * * * * * * * * * * * * * * * * Light Gray 7035 Grass Green 6010 Azure Blue 5009 Azure Blue 5009 Ruby Red 3003 Grass Green 6010 Yellow Green 6018 Light Green 6027
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
0 1 T A A B
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Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding
Remarks
Width : 100 mm Product Water Storage & Dist. Treatment 1/2 Natural Gas * Lemon Yellow 1012 Fuel Gas Combustion Air Lemon Yellow 1012 Azure Blue 5009 *
30 mm *
30 mm *
XA
Luminous Orange 2005 Ochre Brown 8001 Luminous Orange 2005 Pure White 9010 Ruby Red 3003 Azure Blue 5009 Blue Gray 7031 Paste Orange 2003 Grass Green 6010 Cobalt Blue 5013
Luminous Orange 2005 Ochre Brown 8001 Luminous Orange 2005 Pure White 9010 Ruby Red 3003 Azure Blue 5009 Blue Gray 7031 Paste Orange 2003 Ruby Red 3003 Ruby Red 3003
Luminous Orange 2005 Ochre Brown 8001 Luminous Orange 2005 Pure White 9010 Ruby Red 3003 Azure Blue 5009 Blue Gray 7031 Paste Orange 2003 Grass Green 6010 Cobalt Blue 5013
XB XB
Ochre Brown 8001 Ochre Brown 8001 Red Lilac 4001 Yellow Orange 2000 Ochre Brown 8001 Red Lilac 4001 Grass Green 6010
XC / XD XF XH XJ
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
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Table 14: Plant Color Coding Table / Product Water Storage & Dist. Treatment (1/2) Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding
Remarks
Width : 100 mm Product Water Storage & Dist. Treatment 2/2 Lime Water Closed Water System Cooling Water (sea water) Potable Water Instrument Air Service Air Lime Milk Lime Lime Sludge * Azure Blue 5009 Grass Green 6010 Grass Green 6010 Grass Green 6010 Azure Blue 5009 Azure Blue 5009 Red Lilac 4001 Red Lilac 4001 Light Blue 5012 *
30 mm *
30 mm *
30 mm * * * * * * * * * * * * * * * * * * *
XL XN XO XS XU XV XW XX XY
Squirrel Gray 7000 Pure White 9010 Light Blue 5012 Pure White 9010 Yellow Green 6018 Light Green 6027 Squirrel Gray 7000 Squirrel Gray 7000 Squirrel Gray 7000
Squirrel Gray 7000 Pure White 9010 Grass Green 6010 Pure White 9010 Yellow Green 6018 Light Green 6027 Squirrel Gray 7000 Grass Green 6010 Squirrel Gray 7000
Squirrel Gray 7000 Pure White 9010 Light Blue 5012 Pure White 9010 Yellow Green 6018 Light Green 6027 Squirrel Gray 7000 Grass Green 6010 Squirrel Gray 7000
Table 15: Plant Color Coding Table / Product Water Storage & Dist. Treatment (2/2)
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
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4.2 Color code for indications, push buttons on control cubicles, panels, desks, etc.
The following will be applied: Indication lamps Valve open position green white green white green controller ON White controller OFF
a.) Valve closed position b.) Motor running c.) Motor not running d.) On control module for controllers e.) Alarm signal, trip signal, faults f.) Step indication
Push buttons Green shall be applied for all push buttons installed in the control desk, which are operable only together with the release push buttons. All other push buttons on local panels or cubicles will be black or dark grey. Where the On/Off function of a push button cannot easily be identified by the location, this will be indicated by a sign "ON"/"OFF" or "0"/"I" or by color code as described above. For mimic diagrams which are to be included in the particular cubicles or cabinet front panels etc. the Contractor has to elaborate a color scheme to be approved by the Engineer. The required setting indicators, apparatus symbols have to be incorporated in the mimic diagrams. The individual voltage levels on the mimic diagram must in any case be represented by different colors.
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
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All wiring shall be of adequate cross-sectional area to carry prospective short-circuit currents without risk of damage to conductors, insulation or joints. All conductors for wiring in panels or equipment shall comprise stranded copper conductors, except where specifically approved by the Engineer for wire wrapped installations or similar where single core conductors are being used. The minimum cross section of wire shall be 2.5 sq. mm. for all secondary wiring associated with current transformers of nominal secondary rating of 0.5 A or greater. The size of wiring for circuits other than CT secondary wiring shall be not less than 1.5 sq. mm. cross-sectional areas. The minimum strand diameter of copper or tinned copper flexible conductors shall be 0.20 mm for flexible and the minimum cross-sectional area shall be 1.5 sq. mm. for all cables. For wiring within panels on control circuits below 60 V not directly associated with circuit breaker protection and control, and having a continuous or intermittent load current of less than one ampere, the use of smaller wire down to 0.5 sq. mm. will be permitted subject to Engineer's approval. Where an overall screen is used, this shall be metallic screen or low resistance tape, with drain wire as above. All cables shall be provided with 10% spare cores. Wiring shall be supported using an insulated system which allows easy access for fault finding and facilitates the installation of additional cables. Connections to apparatus mounted on doors, or between points subject to relative movement, shall be made in flexible wires, arranged so that they are subjected to torsion rather than bending. Within cubicles/desks/panels, all LV main circuits (electrical equipment and interconnections) and control and auxiliary circuits directly connected to the power circuits shall be designed for the following minimum rated insulation voltage with respective test voltage: Rated Insulation Voltage 400V AV switchgear 690V 110/125 V D.C. switchgear 300V 24 V D.C. switchgear 300V Table 16: Minimum rated insulation voltage Test Voltage (1 minute) 2.5kV 2.0kV 2.0kV
Control and auxiliary circuits which are not designed for connection to the main circuits shall at least be rated as follows: Rated Insulation Voltage Test Voltage (2 minutes) Circuits below 60 V 60V 0.5kV Circuits above 60 V 300V 2 x U+ 1000V Table 17: Minimum rated insulation voltage (no connection to the main circuit)
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Permanent identification of all terminals, wires and terminal blocks shall be provided. All wirings shall conform to a color code, in accordance with the following code: DC Circuits Grey (trip circuits shall be provided with red ferrules at the terminal blocks) PT Circuits Red CT Circuits Yellow Alarm Circuits Blue AC power Circuits Black Connection to earth Green/Yellow Table 18: Wiring color code A consistent system of wiring numbering/identification shall be used throughout the plant. The system shall be approved by the Engineer.
6.1 General meaning of geometric shapes, safety colors and contrast colors
The general meaning assigned to geometric shapes, safety colors and contrast colors for safety signs is given in Table 19 .
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Page 27 of 33 Rev. AC
Table 19 General meaning of geometric shapes, safety colors and contrast colors
Geometric shape Meaning Safety color Contrast color Graphical symbol color Example of use
Prohibition
No smoking No unauthorized vehicles Do not drink Wear eye protection Wear personal protective equipment Switch off before beginning work Danger hot surface Danger acid Danger high voltage
Mandatory action
Warning
Fire safety
Supplementary information
Signal Black RAL 9004 or the contrast color of the relevant safety sign
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The colors of the sign shall be as follows: Background color: white Circular band and diagonal bar: red Graphical symbol: black Border: white The safety color red shall cover at least 35 % of the total area of the sign. Figures 2- Mandatory action signs
The colors of the sign shall be as follows: Background color: blue Graphical symbol: white Border: white The safety color blue shall cover at least 50 % of the area of the sign. Figures 3- Warning signs
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Page 29 of 33 Rev. AC
The colors of the sign shall be as follows: Background color: yellow Triangular band: black Graphical symbol: black Border: yellow or white The safety color shall cover at least 50 % of the total area of the sign. Figures 4/ Figures 5 - Safe condition signs
The colors of the sign shall be as follows: Background color: Graphical symbol: white Border: white The safety color green shall cover at least 50 % of the area of the sign.
The colors of the sign shall be as follows: Background color: green Graphical symbol: white Border: white The safety color green shall cover at least 50 % of the area of the sign. Figures 6 / Figures 7- Fire safety signs
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Page 30 of 33 Rev. AC
The colors of the sign shall be as follows: Background color: red Graphical symbol: white Border: white The safety color red shall cover at least 50 % of the area of the sign.
The colors of the sign shall be as follows: Background color: red Graphical symbol: white Border: white The safety color red shall cover at least 50 % of the area of the sign.
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Page 31 of 33 Rev. AC
Background color: white or safety color of the safety sign Symbol or text color: relevant contrast color Border: white
The colors of the sign shall be as follows: Background color: white or safety color of the safety sign Symbol or text color: relevant contrast color Border: white Boundary: black
The colors of the sign shall be as follows: Color of sign carrier: color of the safety sign or white Symbol or text color: relevant contrast color
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The colors of the sign shall be as follows: Color of sign carrier: color of the safety sign or white Symbol or text color: relevant contrast color
Figures 13
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Page 33 of 33 Rev. AC
Color combination: yellow and contrast black Figure 17 Safety marking for indicating hazard locations The colors of safety marking which indicate prohibition or location of fire fighting equipment shall be a combination of red and contrast white as shown in Figure 18.
Color combination: red and contrast white Figure 18 Safety marking for indicating prohibition or location of fire fighting equipment The colors of safety marking which indicate a mandatory instruction shall be a combination of blue and contrast white as shown in Figure 19.
Color combination: blue and contrast white Figure 19 Safety marking for indicating a mandatory instruction The colors of safety marking which indicate a safe condition shall be a combination of green and contrast white as shown in Figure 20.
Color combination: green and contrast white Figure 20 Safety marking for indicating a safe condition
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