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ENGINEERS STAMP:

CONTRACTORS STAMP:

AC AB AA REV

Issue for Approval Issue for Approval Issue for Approval DESCRIPTION

MJW CYW JFH PREPARED

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YHF YHF YHF APPROVED

20111225 20111119 20111004 DATE

KINGDOM OF SAUDI ARABIA


SALINE WATER CONVERSION CORPORATION


RAS AL KHAIR POWER AND DESALINATION PLANT-PHASE 1

PYRY ENERGY AG
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION
PROJECT: 31002 LOCATION: Ras AI Khair/East Coast PACKAGE: P Power Plant SCALE: TITLE:

COLOR CODING

DOCUMENT No.:

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PACKAGE P POWER PLANT RAS AL KHAIR POWER AND DESALINATION PLANT PHASE 1 Subject: Doc No.:
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Chapter Index
1 General ...................................................................................................................................... 4 1.1 1.2 2 3 Introduction ........................................................................................................................ 4 General Notes..................................................................................................................... 4

General Color Coding System................................................................................................. 4 Color Code for Pipeline............................................................................................................ 7 3.1 Color band and Flow Arrow .............................................................................................. 7 3.1.2 Material of Color Band....................................................................................................... 7 3.1.3 Location of Color Band ..................................................................................................... 7 3.2 Plant Color Coding Table for Pipework ........................................................................... 9 General.............................................................................................................................. 24 Color code for indications, push buttons on control cubicles, panels, desks, etc... 24 General.............................................................................................................................. 24 Identification of wires ...................................................................................................... 25

Color Code for Electrical Equipment.................................................................................... 24 4.1 4.2

Color Code for Control and instrument................................................................................ 24 5.1 5.2

6. Safety colors, safety symbols and safety signs .................................................................... 26 6.1 General meaning of geometric shapes, safety colors and contrast colors ................... 26 6.2 Safety signs.......................................................................................................................... 28 6.3 Layout of supplementary and combination signs ............................................................ 30 6.4 Notice sign for fire extinguisher......................................................................................... 32 6.5 Escape route signs.............................................................................................................. 32 6.6 Safety marking ..................................................................................................................... 33

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Picture Index
Picture 1: Color Band and Flow Arrow.............................................................................................. 7 Picture 2: Location of Color Band / Outlet Machinery ....................................................................... 7 Picture 3: Location of Color Band / Outside of Building .................................................................... 8 Picture 4: Location of Color Band / Main and Branch Piping ............................................................ 8 Picture 5: Loc. of Color Band / Penetration Piping............................................................................ 8 Picture 6: Penetration Piping ............................................................................................................ 9

Table Index
Table 1: Color Codes ........................................................................................................................ 7 Table 2: Plant Color Coding Table / Boiler...................................................................................... 10 Table 3: Plant Color Coding Table / Fuel Handling......................................................................... 11 Table 4: Plant Color Coding Table / Steam, Water, Condensate (1/2) ........................................... 12 Table 5: Plant Color Coding Table / Steam, Water, Condensate (2/2) ........................................... 13 Table 6: Plant Color Coding Table / Turbine and Generator .......................................................... 14 Table 7: Plant Color Coding Table / Ancillary Systems .................................................................. 15 Table 8: Plant Color Coding Table / Plant Auxiliary Systems (1/3) ................................................. 16 Table 9: Plant Color Coding Table / Plant Auxiliary Systems (2/3) ................................................. 17 Table 10: Plant Color Coding Table / Plant Auxiliary Systems (3/3) ............................................... 18 Table 11: Plant Color Coding Table / Cooling Water Systems ....................................................... 19 Table 12: Plant Color Coding Table / Boiler.................................................................................... 20 Table 13: Plant Color Coding Table / Boiler.................................................................................... 21 Table 15: Plant Color Coding Table / Product Water Storage & Dist. Treatment (1/2) ................... 23 Table 16: Plant Color Coding Table / Product Water Storage & Dist. Treatment (2/2) ................... 23 Table 16: Minimum rated insulation voltage ................................................................................... 25 Table 17: Minimum rated insulation voltage (no connection to the main circuit) ............................ 25 Table 18: Wiring color code ............................................................................................................ 26 Table 19 General meaning of geometric shapes, safety colors and contrast colors.27

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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1 General
1.1 Introduction
The intent of this Specification is to define surface paint systems to be applied on vessels, equipments, piping and structures or other surface with required paint and coloring. This scheme covers the general requirements of final color and bands of piping for RAS AL KHAIR Power and Desalination Plant-Phase I Project "P" Package. The paint procedure, quality control and inspection will be as per requirement of Volume VII P-B0.5 published by SWCC in the Contract.

1.2

General Notes

Plant and equipment shall be painted according to following color scheme which is to be based upon the RAL standard. The list may include components that are not part of the works. These are to be disregarded. Color for any items not listed shall be to the Engineers approval and standard color shall be used throughout. All valves, filters, strainers and similar equipment installed in piping shall be painted the same color as the piping. Piping shall be painted with identification color bands and adequate lettering, in the following locations: On all pipework, at not more than 10 m intervals At branches in the pipework, junctions and bends At pumps At either side of all valves Either side of walls, bulk head, and partitions Direction of flow arrows consisting of black arrow on a white background painted on the pipework shall be provided adjacent to each identification color band. No special color requirements apply to surfaces that are not normally visible, e.g. the insides of tanks.

2 General Color Coding System


The following Color Codes are based on list published by SWCC in Contract Document Annex PC0-15_QA10-F-313, Exhibit 7. Proposed changes to contract table are highlighted. Color codes for new systems are proposed in the lower part of the table. In case new systems are introduced, the engineer shall approve the proposed color code.
Equipment Mechanical Equipment Pumps and Tanks Ladders and Handrails Product Water Storage Tanks Heavy Fuel Oil Tanks Demineralization Tank Oil Pumping and Heating Set Coarse and Fine Band Screen RAL 7032 7032 7032 7032 7032 7032 5019 Remarks Pebble grey Pebble grey Pebble grey Pebble grey Pebble grey Pebble grey Capri Blue
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Units in Sea Water Screen and Pumping Station Steel Structure Boiler Pumps Fans Soot Blower Vent Silencers, Safety Valve silencers FD Fans Air Heaters Heat Systems Safety Valves Feed Water Control Valves Superheater Drum Flash Tank Blow Down Tank Oil Drain Tank Stack

7032 Natural 7032 7032 3011 9011 Natural Natural Natural Natural Natural Natural Natural Natural Natural Natural Natural

Pebble grey Aluminium Pebble grey Pebble grey Brown red Graphite Black Aluminium Aluminium Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Above 16m above grade level, alternate red and white bands, Below 16m above grade level, Aluminum Aluminum Pebble grey Pebble grey Pebble grey Pebble grey Light Grey Pebble grey Brown Beige Reseda Green

Desalination Unit (Evaporator) Pumps Agitator Tanks Valves Lifts Cabin-Roof Wall Floor Door Cranes Jetty Portal Support Structure Girder Crab Hook Desalination Distribution Channel Support Structure Crab Hook All Internal Cranes Girder Crab Hook Electrical Equipment Rectifier

Natural 7032 7032 7032 7032 7035 7032 1011 6011

7032 5014 1004 1004; 9005-stripes Color scheme as jetty portal 7032 1004 1004; 9005 - stripes 1004 1004 1004; 9005 - stripes 7032

Pebble grey Pigeon Blue Golden Yellow Golden Yellow; Black

Pebble grey Golden Yellow Golden Yellow; Black Golden Yellow Golden Yellow Golden Yellow; Black Pebble grey

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Generator Load Break Switch Electrolyser Chiller Compressor Control Desk Cubicle Computer Cubicles Control Panel Actuator Main Distribution Interface Cabinets Main Generator and Turbine Other Generators Condensers in Turbine Hall Transformers Bus Bars Switch Gear 230kV Switchgears and Control Panels Inverters and Battery Chargers Motors Control Room CPU Magnetic Tape Moving Head Discs Line Printer Tele Typewriter Instructor Stations Color coding of Missing Equipments HV GIS(outline of GSU Transformer ) Gas system Gas skids(filters, metering, regulator, ESD valves, water bath heaters, etc) Skid frames, ladders, hand rails and support Nitrogen Purging Vessels Cable tray Oil system Structural steel & skid frames Compressed air system Compressed air dryer Steam Turbine ST sound enclosure ST casing incl. components ST oil supply unit GT Turbine GT sound enclosure GT insulation sheet GT lube oil package GT hydraulic package GT pneumatic package

7032 1017 5002 1017 7032 7035 7032 7035 7032 7032 7035 6021 7001 6021 9022 7032 7033 7032 7032 7030 5009 5009 7037 7037 7037 7035 9022

Pebble grey Saffron Yellow Ultramarine Blue Saffron Yellow Pebble grey Light Grey Pebble grey Light Grey Pebble grey Pebble grey Light Grey Pale Green Silver Grey Pale Green Pearl Light Grey Pebble grey Cement Grey Pebble grey Pebble grey Stone Grey Azure Blue Azure Blue Dusty Grey Dusty Grey Dusty Grey Light Grey Pearl Light Grey

1012

Lemon Yellow

7032 1012 1012 / 7032 1012 7030 7030 8002 6019 7030 8001 8002 5009

Pebble grey Lemon Yellow Lemon Yellow Galvanized Pebble grey Lemon Yellow Stone Grey Stone Grey Signal Brown Pastel Green Stone Grey Ochre Brown Signal Brown Azure blue
CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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GT fuel gas package GT ignition gas package GT fuel oil package GT purge package GT NOx-water package HRSG Silencer Outside casing Inlet duct casing Table 1: Color Codes

1012 1012 8001 6032 6032 9006 9006 9006

Lemon Yellow Lemon Yellow Ochre Brown Signal green Signal green White Aluminum White Aluminum White Aluminum

3 Color Code for Pipeline


3.1 Color band and Flow Arrow 3.1.1 Color Band and Flow Arrow Indication

Picture 1: Color Band and Flow Arrow Each color band for a piping system consists of a basic color and color coding Black rings (10 mm wide) are applied in dangerous substances as shown above Neutral color: Pebble Gray (RAL NO. 7032) Note: Neutral color as above will not be applied to Aluminum insulation jackets and non painted piping.

3.1.2 Material of Color Band


The basic color, color coding, black ring and black flow arrow has been applied by painting.

3.1.3 Location of Color Band


The color bands shall be applied to the following locations.

Outlet side of machinery equipment: 12/27/2011


Picture 2: Location of Color Band / Outlet Machinery

Outside of the building:

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Picture 3: Location of Color Band / Outside of Building

Main and branch piping:

Picture 4: Location of Color Band / Main and Branch Piping

Penetration Piping:

Picture 5: Loc. of Color Band / Penetration Piping

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Picture 6: Penetration Piping

3.2 Plant Color Coding Table for Pipework

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Plant Group Number KKS NC

Pipework System Description

Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding

Remarks

Boiler Drains and Vents

Width : 100 mm * Grass Green 6010

30 mm * Ruby Red 3003 Luminous Red 3024 Vermilion 2002 Luminous Orange 2005 Grass Green 6010 Salmon pink 3022 Light Blue 5012 Grass Green 6010 *

30 mm * Graphite Black 9011 Luminous Red 3024 Vermilion 2002 Luminous Orange 2005 Grass Green 6010 Salmon pink 3022 Light Blue 5012 Grass Green 6010 *

30 mm * Ruby Red 3003 Luminous Red 3024 Vermilion 2002 Luminous Orange 2005 Grass Green 6010 Salmon pink 3022 Light Blue 5012 Grass Green 6010 * * *

NK

Ignition Gas

Lemon Yellow 1012

Black surface 10 mm Black surface 10 mm Black surface 10 mm * * * * * * * * *

NM

Heavy Fuel Oil

Ochre Brown 8001

NN

Natural Gas

Lemon Yellow 1012

NP

Nitrogen

Lemon Yellow 1012

NX

Atomizing and Purging

Ruby Red 3003

NY

Aspirating Air Service Air Seal Air System Scanner Cooling Air

Azure Blue 5009 Azure Blue 5009 *

NY

Table 2: Plant Color Coding Table / Boiler

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Plant Group Number KKS PD / PE

Pipework System Description

Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding

Remarks

Fuel Handling Heavy Fuel Oil

Width : 100 mm * Ochre Brown 8001

30 mm * Vermilion 2002 Luminous Orange 2005 Lemon Yellow 1012

30 mm * Vermilion 2002 Luminous Orange 2005 Lemon Yellow 1012

30 mm * Vermilion 2002 Luminous Orange 2005 Lemon Yellow 1012

* Black surface 10 mm Black surface 10 mm Black surface 10 mm

PF / PG

Gas Transmission and Pressure Reduced Gas Odorizing System

Lemon Yellow 1012 Ochre Brown 8001

PH

Table 3: Plant Color Coding Table / Fuel Handling

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Plant Color Coding for Pipework Systems with RAL Numbers Plant Group Number KKS Pipework System Description Basic Color Each Side Color Coding Remarks

Width : 100 mm Steam, Water, Condensate (1/2) Live Steam Extraction Steam System Secondary Steam System (10 bar saturated steam) Turbine Exhaust Steam System Feed Water Main Condensate HP and LP Auxiliary Condensates Auxiliary Steam System (18 bar steam & soot blowing steam) Drains and Vents / Clean Drains System * Ruby Red 3003 Ruby Red 3003 Ruby Red 3003 Ruby Red 3003 Grass Green 6010 Grass Green 6010 Grass Green 6010 Ruby Red 3003 Grass Green 6010

30 mm * Lemon yellow 1012 Salmon Pink 3022 Salmon Pink 3022 Salmon Pink 3022 Ruby Red 3003 Grass Green 6010 Ruby Red 3003 Salmon Pink 3022 Ruby Red 3003

30 mm * Lemon yellow 1012 Grass Green 6010 Ruby Red 3003 Turquoise 6016 Ruby Red 3003 Salmon Pink 3022 Turquoise 6016 Salmon Pink 3022 Graphite Black 9011

30 mm * Lemon yellow 1012 Salmon Pink 3022 Salmon Pink 3022 Salmon Pink 3022 Ruby Red 3003 Grass Green 6010 Ruby Red 3003 Salmon Pink 3022 Ruby Red 3003 * * * * * * * * * * * * * * * * * * *

RA RF RG RH RL RM RN / RP RQ

RT / RU

Table 4: Plant Color Coding Table / Steam, Water, Condensate (1/2)

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Plant Group Number KKS

Pipework System Description

Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding

Remarks

Width : 100 mm Steam, Water, Condensate (2/2) Sampling System * Grass Green 6010 *

30 mm *

30 mm *

30 mm * * * * *

RV

Ruby Red 3003 Ruby Red 3003

Azure Blue 5009 Graphite Black 9011

Ruby Red 3003 Ruby Red 3003

RZ

Gas Blow Down System

Grass Green 6010

Table 5: Plant Color Coding Table / Steam, Water, Condensate (2/2)

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Plant Group Number KKS MBV

Pipework System Description

Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding

Remarks

Width : 100 mm Turbine and Generator Lubricating Oil System * Ochre Brown 8001 *

30 mm * Yellow Green 6018 Yellow Green 6018 Salmon Pink 3022 Salmon Pink 3022 Ruby Red 3003 Light Green 6027

30 mm * Yellow Green 6018 Yellow Green 6018 Sliver Gray 7001 Light Blue 5012 Graphite Black 9011 Light Green 6027

30 mm * Black surface 10 mm Black surface 10 mm * * * * * * * * Yellow Green 6018 Yellow Green 6018 Salmon Pink 3022 Salmon Pink 3022 Ruby Red 3003 Light Green 6027

MBZ

Turbine Control System

Ochre Brown 8001

SF

LP By pass Steam

Ruby Red 3003

SG

Gland Sealing Steam

Ruby Red 3003

SH

Drains and Vents

Grass Green 6010

SK

Exhaust Air

Azure Blue 5009

Table 6: Plant Color Coding Table / Turbine and Generator

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Plant Group Number KKS YH TK TK TK TK TK TK TK YV US

Pipework System Description

Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding

Remarks

Width : 100 mm Ancillary Systems Hypochlorite Hydrochloric Acid Exhaust Air H2 - Degasifying Nitrogen Purging Air Seawater Distillate Potable Water Instrument Air Service Air * Red Lilac 4001 Yellow Orange 2000 Azure Blue 5009 Lemon Yellow 1012 Azure Blue 5009 Grass Green 6010 Grass Green 6010 Grass Green 6010 Azure Blue 5009 Azure Blue 5009 *

30 mm * Grass Green 6010 Yellow Orange 2000 Grass Green 6010 Grass Green 6010 Grass Green 6010 Light Gray 7035 Cobalt Blue 5013 Pure White 9010 Yellow Green 6018 Light Blue 5012

30 mm * Ruby Red 3003 Ruby Red 3003 Grass Green 6010 Grass Green 6010 Grass Green 6010 Light Gray 7035 Cobalt Blue 5013 Pure White 9010 Yellow Green 6018 Light Blue 5012

30 mm * Black surface 10 mm Black surface 10 mm * * * * * * * * * * * * * * * * Grass Green 6010 Yellow Orange 2000 Grass Green 6010 Grass Green 6010 Grass Green 6010 Light Gray 7035 Cobalt Blue 5013 Pure White 9010 Yellow Green 6018 Light Blue 5012

Table 7: Plant Color Coding Table / Ancillary Systems

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Plant Group Number KKS UA / UD UA

Pipework System Description

Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding

Remarks

Width : 100 mm Plant Auxiliary Systems (1/3) Make up Water Polluted Drains and Backwash Water + Drip Water from Pumps Neutralized Waste Water Air Potable Water (for AK-2) Instrument Air Chilled Water Refrigerant and Drain Industrial Waste Water / Sanitary Waters * Grass Green 6010 Grass Green 6010 Grass Green 6010 Azure Blue 5009 Grass Green 6010 Azure Blue 5009 Grass Green 6010 Moss Green 6005 Grass Green 6010 *

30 mm * Light Blue 5012 Light Blue 5012 Red Lilac 4001 Grass Green 6010 Pure White 9010 Yellow Green 6018 Azure Blue 5009 Moss Green 6005 Concrete Gray 7023

30 mm * Light Blue 5012 Graphite Black 9011 Graphite Black 9011 Grass Green 6010 Pure White 9010 Yellow Green 6018 Azure Blue 5009 Moss Green 6005 Ochre Brown 8001

30 mm * * * * * * * * * * * * * * * * * * * Light Blue 5012 Light Blue 5012 Red Lilac 4001 Grass Green 6010 Pure White 9010 Yellow Green 6018 Azure Blue 5009 Moss Green 6005 Concrete Gray 7023

UA UA UC UE UF UF UG / UL

Table 8: Plant Color Coding Table / Plant Auxiliary Systems (1/3)

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Plant Group Number KKS UH UH UJ UJ UJ UL UL UK UK UM

Pipework System Description

Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding

Remarks

Width : 100 mm Plant Auxiliary Systems (2/3) Antifoam (for AK-2) Sodium Sulphate (for AK-2) Fire Fighting Water Fire Fighting Water (for underground) Fire Fighting Foam Sanitary Water Sanitary Water (for underground) Potable Water Potable Water (for underground) Storm Water * Azure Blue 5009 Ochre Brown 8001 --* --* --* Grass Green 6010 --* Grass Green 6010 --* Grass Green 6010 *

30 mm * Grass Green 6010 Red Lilac 4001 Flame Red 3000 --* Flame Red 3000 Concrete Gray 7023 --* Pure White 9010 --* Graphite Black 9011

30 mm * Grass Green 6010 Black 9011 Pure White 9010 With Green F --* Pure White 9010 With Green F Ochre Brown 8001 --* Pure White 9010 --* Graphite Black 9011

30 mm * * * * * 50/100/10 mm Bends F-label * * 50/100/10 mm Bends F-label * * * * * * * * * * Grass Green 6010 Red Lilac 4001 Flame Red 3000 --* Flame Red 3000 Concrete Gray 7023 --* Pure White 9010 --* Graphite Black 9011

Table 9: Plant Color Coding Table / Plant Auxiliary Systems (2/3)

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Plant Group Number KKS UM UN UN UN UN UN UN UN US

Pipework System Description

Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding

Remarks

Width : 100 mm Plant Auxiliary Systems (3/3) Storm Water (for underground) Caustic Soda Sulphuric Acid Hydrazine Ammonia Ammonia / Hydrazine mixture Trisodium Phosphate Conditioning Agent Service Air * --* Red Lilac 4001 Yellow Orange 2000 Ochre Brown 8001 Ochre Brown 8001 Ochre Brown 8001 Ochre Brown 8001 Ochre Brown 8001 Azure Blue 5009 * --*

30 mm * --*

30 mm * --*

30 mm * * * * * * * * * * * * * * * * * * *

Azure Blue 5009 Ruby Red 3003 Sulfur Yellow 1016 Emerald Green 6001 Emerald Green 6001 Light Gray 7035 Light Gray 7035 Light Blue 5012

Azure Blue 5009 Ruby Red 3003 Sulfur Yellow 1016 Ruby Red 3003 Ruby Red 3003 Azure Blue 5009 Lemon Yellow 1012 Light Blue 5012

Azure Blue 5009 Ruby Red 3003 Sulfur Yellow 1016 Grass Green 6010 Sulfur Yellow 1016 Light Gray 7035 Light Gray 7035 Light Blue 5012

Table 10: Plant Color Coding Table / Plant Auxiliary Systems (3/3)

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Plant Group Number KKS VA VC VD / VF VG VK

Pipework System Description

Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding

Remarks

Width : 100 mm Cooling Water Systems Spray Water Main Cooling Water Aux. Cooling Water Bearing Cooling Water Hypochlorite * Grass Green 6010 Grass Green 6010 Grass Green 6010 Grass Green 6010 Red Lilac 4001 *

30 mm * Light Gray 7035 Light Gray 7035 Light Blue 5012 Light Blue 5012 Grass Green 6010

30 mm * Light Gray 7035 Light Gray 7035 Grass Green 6010 Grass Green 6010 Ruby Red 3003

30 mm * * * * * * * * * Black surface 10 mm Light Gray 7035 Light Gray 7035 Light Blue 5012 Light Blue 5012 Grass Green 6010

Table 11: Plant Color Coding Table / Cooling Water Systems

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Plant Group Number KKS WA WB WC WD WE WF WG WJ WK

Pipework System Description

Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding

Remarks

Width : 100 mm Boiler MP Steam (18 bar) LP Steam (2.5 bar) Vent Condensate Sea Water Brine Drain Distillate Water Brine Extraction * Ruby Red 3003 Ruby Red 3003 Grass Green 6010 Grass Green 6010 Grass Green 6010 Grass Green 6010 Grass Green 6010 Grass Green 6010 Grass Green 6010 *

30 mm * Salmon Pink 3022 Salmon Pink 3022 Ruby Red 3003 Ruby Red 3003 Light Gray 7035 Grass Green 6010 Graphite Black 9011 Cobalt Blue 5013 Graphite Black 9011

30 mm * Salmon Pink 3022 Turquoise Green 6016 Graphite Black 9011 Nut Brown 8011 Light Gray 7035 Ochre Brown 8001 Graphite Black 9011 Cobalt Blue 5013 Graphite Black 9011

30 mm * * * * * * * * * * * * * * * * * * * Salmon Pink 3022 Salmon Pink 3022 Ruby Red 3003 Ruby Red 3003 Light Gray 7035 Grass Green 6010 Graphite Black 9011 Cobalt Blue 5013 Graphite Black 9011

Table 12: Plant Color Coding Table / Boiler

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Plant Group Number KKS WP WP WP WP WP WP WU WV

Pipework System Description

Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding

Remarks

Width : 100 mm Boiler HT-Inhibitor Antifoam Sodium Sulphite Caustic Soda Sulphuric Acid Ball Tube Cleaning System Instrument Air Service Air * Ochre Brown 8001 Azure Blue 5009 Ochre Brown 8001 Red Lilac 4001 Yellow Orange 2000 Grass Green 6010 Azure Blue 5009 Azure Blue 5009 *

30 mm * Light Gray 7035 Grass Green 6010 Azure Blue 5009 Azure Blue 5009 Ruby Red 3003 Grass Green 6010 Yellow Green 6018 Light Green 6027

30 mm * Ruby Red 3003 Grass Green 6010 Azure Blue 5009 Azure Blue 5009 Ruby Red 3003 Grass Green 6010 Yellow Green 6018 Light Green 6027

30 mm * * * * * * * * * * * * * * * * * Light Gray 7035 Grass Green 6010 Azure Blue 5009 Azure Blue 5009 Ruby Red 3003 Grass Green 6010 Yellow Green 6018 Light Green 6027

Table 13: Plant Color Coding Table / Boiler

CONSORTIUM AL - ARRAB CONTRACTING COMPANY LTD SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

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Plant Group Number KKS

Pipework System Description

Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding

Remarks

Width : 100 mm Product Water Storage & Dist. Treatment 1/2 Natural Gas * Lemon Yellow 1012 Fuel Gas Combustion Air Lemon Yellow 1012 Azure Blue 5009 *

30 mm *

30 mm *

30 mm * Black Surface 10 mm * * * * * * * * * * * * Black surface 10 mm Black surface 10 mm * *

XA

Luminous Orange 2005 Ochre Brown 8001 Luminous Orange 2005 Pure White 9010 Ruby Red 3003 Azure Blue 5009 Blue Gray 7031 Paste Orange 2003 Grass Green 6010 Cobalt Blue 5013

Luminous Orange 2005 Ochre Brown 8001 Luminous Orange 2005 Pure White 9010 Ruby Red 3003 Azure Blue 5009 Blue Gray 7031 Paste Orange 2003 Ruby Red 3003 Ruby Red 3003

Luminous Orange 2005 Ochre Brown 8001 Luminous Orange 2005 Pure White 9010 Ruby Red 3003 Azure Blue 5009 Blue Gray 7031 Paste Orange 2003 Grass Green 6010 Cobalt Blue 5013

XB XB

KMNO4 Monethanolamine Caustic Soda

Ochre Brown 8001 Ochre Brown 8001 Red Lilac 4001 Yellow Orange 2000 Ochre Brown 8001 Red Lilac 4001 Grass Green 6010

XC / XD XF XH XJ

Carbon Dioxide Light Oil Fuel Hypochlorite Product Water

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Table 14: Plant Color Coding Table / Product Water Storage & Dist. Treatment (1/2) Plant Color Coding for Pipework Systems with RAL Numbers Basic Color Each Side Color Coding

Plant Group Number KKS

Pipework System Description

Remarks

Width : 100 mm Product Water Storage & Dist. Treatment 2/2 Lime Water Closed Water System Cooling Water (sea water) Potable Water Instrument Air Service Air Lime Milk Lime Lime Sludge * Azure Blue 5009 Grass Green 6010 Grass Green 6010 Grass Green 6010 Azure Blue 5009 Azure Blue 5009 Red Lilac 4001 Red Lilac 4001 Light Blue 5012 *

30 mm *

30 mm *

30 mm * * * * * * * * * * * * * * * * * * *

XL XN XO XS XU XV XW XX XY

Squirrel Gray 7000 Pure White 9010 Light Blue 5012 Pure White 9010 Yellow Green 6018 Light Green 6027 Squirrel Gray 7000 Squirrel Gray 7000 Squirrel Gray 7000

Squirrel Gray 7000 Pure White 9010 Grass Green 6010 Pure White 9010 Yellow Green 6018 Light Green 6027 Squirrel Gray 7000 Grass Green 6010 Squirrel Gray 7000

Squirrel Gray 7000 Pure White 9010 Light Blue 5012 Pure White 9010 Yellow Green 6018 Light Green 6027 Squirrel Gray 7000 Grass Green 6010 Squirrel Gray 7000

Table 15: Plant Color Coding Table / Product Water Storage & Dist. Treatment (2/2)

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4 Color Code for Electrical Equipment


4.1 General
RAL 7032, pebble-grey shall be applied for all electric and instrumentation equipment housings.

4.2 Color code for indications, push buttons on control cubicles, panels, desks, etc.
The following will be applied: Indication lamps Valve open position green white green white green controller ON White controller OFF

a.) Valve closed position b.) Motor running c.) Motor not running d.) On control module for controllers e.) Alarm signal, trip signal, faults f.) Step indication

red white (with numbers)

Push buttons Green shall be applied for all push buttons installed in the control desk, which are operable only together with the release push buttons. All other push buttons on local panels or cubicles will be black or dark grey. Where the On/Off function of a push button cannot easily be identified by the location, this will be indicated by a sign "ON"/"OFF" or "0"/"I" or by color code as described above. For mimic diagrams which are to be included in the particular cubicles or cabinet front panels etc. the Contractor has to elaborate a color scheme to be approved by the Engineer. The required setting indicators, apparatus symbols have to be incorporated in the mimic diagrams. The individual voltage levels on the mimic diagram must in any case be represented by different colors.

5 Color Code for Control and instrument


5.1 General
All electrical equipment mounted in or on switchgear, panels and desks, shall have readily accessible connections and shall be wired to terminal blocks for the reception of external cabling. The insulation of the wiring shall comply with IEC and shall be of a capable of withstanding without deterioration the conditions at Site, due allowance being made for such temperature conditions as may arise within any enclosure. The insulating material shall flame retardant in accordance with IEC 60332.

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All wiring shall be of adequate cross-sectional area to carry prospective short-circuit currents without risk of damage to conductors, insulation or joints. All conductors for wiring in panels or equipment shall comprise stranded copper conductors, except where specifically approved by the Engineer for wire wrapped installations or similar where single core conductors are being used. The minimum cross section of wire shall be 2.5 sq. mm. for all secondary wiring associated with current transformers of nominal secondary rating of 0.5 A or greater. The size of wiring for circuits other than CT secondary wiring shall be not less than 1.5 sq. mm. cross-sectional areas. The minimum strand diameter of copper or tinned copper flexible conductors shall be 0.20 mm for flexible and the minimum cross-sectional area shall be 1.5 sq. mm. for all cables. For wiring within panels on control circuits below 60 V not directly associated with circuit breaker protection and control, and having a continuous or intermittent load current of less than one ampere, the use of smaller wire down to 0.5 sq. mm. will be permitted subject to Engineer's approval. Where an overall screen is used, this shall be metallic screen or low resistance tape, with drain wire as above. All cables shall be provided with 10% spare cores. Wiring shall be supported using an insulated system which allows easy access for fault finding and facilitates the installation of additional cables. Connections to apparatus mounted on doors, or between points subject to relative movement, shall be made in flexible wires, arranged so that they are subjected to torsion rather than bending. Within cubicles/desks/panels, all LV main circuits (electrical equipment and interconnections) and control and auxiliary circuits directly connected to the power circuits shall be designed for the following minimum rated insulation voltage with respective test voltage: Rated Insulation Voltage 400V AV switchgear 690V 110/125 V D.C. switchgear 300V 24 V D.C. switchgear 300V Table 16: Minimum rated insulation voltage Test Voltage (1 minute) 2.5kV 2.0kV 2.0kV

Control and auxiliary circuits which are not designed for connection to the main circuits shall at least be rated as follows: Rated Insulation Voltage Test Voltage (2 minutes) Circuits below 60 V 60V 0.5kV Circuits above 60 V 300V 2 x U+ 1000V Table 17: Minimum rated insulation voltage (no connection to the main circuit)

5.2 Identification of wires


The wiring and cores of internal wiring in switchgear, control panels and desks, relay panels, marshalling kiosks and the like shall be identified in accordance with the associated connection/wiring diagrams either by means of identified by wire numbers except when an automatic system of wiring is used. Both ends of every wire shall be fitted with interlocking ring-type ferrules of white insulating material, and engraved in black. The identification numbering system used for the ferrules shall be to the approval of the Engineer. Where a wire of a multicore cable passes from one piece of equipment to another, e.g. from a circuit breaker to a remote control panel, the Tenderer shall ensure that the identity of the wire is apparent at both ends by the use of functional local dependent ferruling. Each core of multi-pair wiring shall be identified by color and terminal block identification together with an identification tracer per bundle.

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Permanent identification of all terminals, wires and terminal blocks shall be provided. All wirings shall conform to a color code, in accordance with the following code: DC Circuits Grey (trip circuits shall be provided with red ferrules at the terminal blocks) PT Circuits Red CT Circuits Yellow Alarm Circuits Blue AC power Circuits Black Connection to earth Green/Yellow Table 18: Wiring color code A consistent system of wiring numbering/identification shall be used throughout the plant. The system shall be approved by the Engineer.

6. Safety colors, safety symbols and safety signs


Safety colors, safety symbols and safety signs must comply in construction, geometrical form, color and meaning with the ISO 3864-1:2002 and ISO 7010:2003 of the ISO committee. All Emergency exit, fire exit and other warning signs shall be illuminated signboards. The positions for the signs must be chosen so that they are within the field of vision of the persons to whom they apply. The signs should be permanently attached. Temporarily dangerous areas (e.g. construction sites, assembly areas) may also be marked by movable signs. The safety signs must be mounted or installed in such a manner that there is no possibility of misunderstanding.

6.1 General meaning of geometric shapes, safety colors and contrast colors
The general meaning assigned to geometric shapes, safety colors and contrast colors for safety signs is given in Table 19 .

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Table 19 General meaning of geometric shapes, safety colors and contrast colors
Geometric shape Meaning Safety color Contrast color Graphical symbol color Example of use

Prohibition

Signal Red RAL 3001

Signal white RAL 9003

Signal Black RAL 9004

No smoking No unauthorized vehicles Do not drink Wear eye protection Wear personal protective equipment Switch off before beginning work Danger hot surface Danger acid Danger high voltage

Mandatory action

Signal Blue RAL 5005

Signal white RAL 9003

Signal white RAL 9003

Warning

Signal Yellow RAL 1003

Signal Black RAL 9004

Signal Black RAL 9004

Safe condition Means of escape Safety equipment

Signal Green RAL 6032

Signal white RAL 9003

Signal white RAL 9003

First aid room Fire exit Fire assembly point

Fire safety

Flame Red RAL 3000

Signal white RAL 9003

Signal white RAL 9003

Fire alarm call point Fire fighting equipment Fire extinguisher

Supplementary information

Signal white RAL 9003 or the color of the safety sign

Signal Black RAL 9004 or the contrast color of the relevant safety sign

Symbol color of the relevant safety sign

As appropriate to reflect message given by graphical symbol

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6.2 Safety signs


The safety colors, contrast colors and geometric shapes shall be used only in the following combinations to obtain the five basic types of safety signs (see Figures 1 to 7). Figures 1- Prohibition signs

The colors of the sign shall be as follows: Background color: white Circular band and diagonal bar: red Graphical symbol: black Border: white The safety color red shall cover at least 35 % of the total area of the sign. Figures 2- Mandatory action signs

The colors of the sign shall be as follows: Background color: blue Graphical symbol: white Border: white The safety color blue shall cover at least 50 % of the area of the sign. Figures 3- Warning signs

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The colors of the sign shall be as follows: Background color: yellow Triangular band: black Graphical symbol: black Border: yellow or white The safety color shall cover at least 50 % of the total area of the sign. Figures 4/ Figures 5 - Safe condition signs

The colors of the sign shall be as follows: Background color: Graphical symbol: white Border: white The safety color green shall cover at least 50 % of the area of the sign.

The colors of the sign shall be as follows: Background color: green Graphical symbol: white Border: white The safety color green shall cover at least 50 % of the area of the sign. Figures 6 / Figures 7- Fire safety signs

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The colors of the sign shall be as follows: Background color: red Graphical symbol: white Border: white The safety color red shall cover at least 50 % of the area of the sign.

The colors of the sign shall be as follows: Background color: red Graphical symbol: white Border: white The safety color red shall cover at least 50 % of the area of the sign.

6.3 Layout of supplementary and combination signs 6.3.1 Supplementary signs


Figures 8 / Figures 9- Supplementary signs

The colors of the sign shall be as follows:


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Background color: white or safety color of the safety sign Symbol or text color: relevant contrast color Border: white

The colors of the sign shall be as follows: Background color: white or safety color of the safety sign Symbol or text color: relevant contrast color Border: white Boundary: black

6.3.2 Combination signs


Combination signs contain the safety sign and the supplementary sign on one rectangular carrier. Examples are shown in Figures 11 and 12. Figures 11 and 12- Combination signs

The colors of the sign shall be as follows: Color of sign carrier: color of the safety sign or white Symbol or text color: relevant contrast color

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The colors of the sign shall be as follows: Color of sign carrier: color of the safety sign or white Symbol or text color: relevant contrast color

6.4 Notice sign for fire extinguisher


Example for notice sign for fire extinguisher are show in Figures 13.

Figures 13

6.5 Escape route signs


A graphical symbol sign, a supplementary sign and a supplementary directional arrow sign may be combined to provide a comprehensive directional safety message. Examples are given as below in Figures 14 to 16. Directional arrows shall be placed above or below or to the left or right of the safety sign.

Figures 14- Example of a combination sign with directional arrows on left

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Figures 15 - Combination sign with directional arrows on right: Example 1

Figures 16 - Combination sign with directional arrows on right: Example 2

6.6 Safety marking


The bands are of equal width inclined at an angle of approximately 45. The colors of safety marking which indicate hazard locations shall be a combination of yellow and contrast black as shown in Figure 17.

Color combination: yellow and contrast black Figure 17 Safety marking for indicating hazard locations The colors of safety marking which indicate prohibition or location of fire fighting equipment shall be a combination of red and contrast white as shown in Figure 18.

Color combination: red and contrast white Figure 18 Safety marking for indicating prohibition or location of fire fighting equipment The colors of safety marking which indicate a mandatory instruction shall be a combination of blue and contrast white as shown in Figure 19.

Color combination: blue and contrast white Figure 19 Safety marking for indicating a mandatory instruction The colors of safety marking which indicate a safe condition shall be a combination of green and contrast white as shown in Figure 20.

Color combination: green and contrast white Figure 20 Safety marking for indicating a safe condition

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