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1. INTRODUCTION This is a 4 laning project involving reconstruction of existing 2 lane road into a 4 lane road, the total length of the road is 125 km in Madhya Pradesh. Following are the components in the project. No Grade Separated Junctions 6 Major Junctions Y Type of Junctions 30 Minor Junctions 1 VUP (vehicular underpass) 9 PUP/CUP 7 m wide 3 ROBs- All new construction

4 New Major Bridges, 65m, 132 m, 108m & 296m Box culvert (New construction + Widening) : 16+ 55 Pipe Culvert (New construction + Widening) : 30+ 45

2 Toll Plaza- Km 136 and Km 196 2 Truck Lay bays- Km 168 and Km 206 (Both Side) 2 Rest Areas- Km 145 and Km 193.5

13 x 2 no's of bus bays Traffic Aid Post Medical Aid Post Telecom Systems Road Furniture Street Lighting

Total 125 km 4 lane road of dual carriageway of 8.75 m wide and 13 km service road of 7 m wide

*VUP -vehicular underpass, PUP-Pedestrian underpass, CUP-Cattle underpass, RoB, Road Over Bridge

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2. Pavement Design Subgrade strength of CBR 10% is considered for Pavement Design. Pavement crust thickness is arrived for the design traffic projected for concession Period. Bituminous layers are designed for 10 years (2015-2030) and Base layers for 150 MSA. The recommended pavement thickness details are shown in Table 1.0. The Service road Pavement has been designed for traffic of 5 million standard axles as per the guidelines of IRC: SP: 84 2009. Service road pavement details are shown in Table 2.0.
Table 1.0: Proposed New Pavement Composition Bituminous Concrete (SDBC) 50 Dense Bituminous Concrete (DBM) 105 Wet Mix Macadam (WMM) 250 Granular Sub Base (GSB) 200 Selected Subgrade (SSG) 500 Total Thickness, mm 1105

Design MSA 55 msa

Table 1.0: Proposed Service Road Pavement Composition Semi Dense Bituminous Concrete (SDBC) 25 Dense Bituminous Concrete (DBM) 50 Wet Mix Macadam (WMM) Granular Sub Base (GSB) Selected Subgrade (SSG) Total Thickness, mm

Design MSA

5 msa

250

150

500

975

3. Cost Estimate: The cost estimates for the construction of project road is developed from the basic unit rates of labour, material and equipment. These basic costs have been derived from various sources including local SR, dealer cum local rates, and Ministry of Road Transport and Highways (MoRT&H) standard data book for Rate Analysis. The source data was reviewed and analysed to provide realistic unit rates for the basic work items at current market prices. Table 5 show the construction cost and 6 shows the maintenance cost. All costs are for year 2011.

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Table 2.0: SUMMARY OF CONSTRUCTION COST

Sl. No 1 2 3 4 5 6

Bill. No. Bill No.1 Bill No.2 Bill No.3 Bill No.4 Bill No.5 Bill No.6 Bill No.6A Bill No.6B Bill No.6C Bill No.7 Bill No.8

Description SITE CLEARANCE AND DISMANTLING EARTH WORK GRANULAR SUB-BASE AND BASE COURSES BITUMINOUS COURSES SLAB, BOX AND PIPE CULVERTS MAJOR AND MINOR BRIDGES VEHICULAR UNDERPASS, PEDESTRIAN UNDERPASS, OVERPASS ,UNDERPASS and GRADE SEPERATOR ROB DRAINAGE AND PROTECTION WORKS TRAFFIC SIGNS, MARKING AND OTHER APPURTENANCES BUS BAY_TRUCK LAY BAY MISCELLANEOUS (Highway Patrol, Operation and Maintenance Centre Excluding the Cost of Maintenance) TOLL PLAZA WAY SIDE AMENITIES/REST AREA HIGHWAY TRAFFIC MANAGEMENT SYSTEMS (HTMS) Grand Total Total Length, Km Per Km cost of Construction, Rs. Crores

Amount (Rs.) 86,910,259 1,536,246,558 1,572,029,090 3,068,657,139 339,937,309 881,015,434 120,840,702 699,734,558 1,013,213,813 842,778,578 74,449,299 107,040,800 103,066,285 56,268,817 49,319,000 1055,15,07,641 125.00 8.44

Amount (Crores) 8.69 153.62 157.20 306.87 33.99 88.10 12.08 69.97 101.32 84.28 7.44 10.70 10.31 5.63 4.93 1,055

% of Total Cost 0.8% 14.6% 14.9% 29.1% 3.2% 8.3% 1.1% 6.6% 9.6% 8.0% 0.7% 1.0% 1.0% 0.5% 0.5%

7 8 9 10 11

12 13 14 15

Bill No.9 Bill No.10 Bill No.11 Bill No.12

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Table 3.0: SUMMARY OF PERIODIC MAINTENANCE COST


Sl. No. 1 2 3 4 5 6 7 8 9 10 BC Tack Coat 2 DBM Tack Coat 1 Shoulder fill Removing and re-fixing of kerb Interlocking Paver Blocks-replacing SDBC on cross roads & Service roads lane marking Miscellaneous (replacement of signs, W-Beam, etc) Total for Project Road Items 6th Year 1,009,063,343 24,529,997 20,268,563 50,443,661 15,000,000 111,93,05,564 10th Year 1,009,063,343 24,529,997 1,883,681,707 24,529,997 4,752,000 15,187,500 1,839,375 20,268,563 50,443,661 15,000,000 304,92,96,143 20,268,563 50,443,661 15,000,000 111,93,05,564 15th Year 1,009,063,343 24,529,997 19th Year 1,009,063,343 24,529,997 1,883,681,707 24,529,997 4,752,000 15,187,500 1,839,375 20,268,563 50,443,661 15,000,000 304,92,96,143 20,268,563 50,443,661 15,000,000 111,93,05,564 23rd Year 1,009,063,343 24,529,997

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