INTRODUCTION This Service Manual describes of the hardware information which is necessary for the smooth field service

of the SVGA DATA PROJECTOR RS-361 and the trouble shooting. As the primary technologies will be supplied with the service bulletin, you may update this manual. HOW TO USE THE SERVICE MANUAL Since the service manual describes the topics which may be required in the field maintenance, you may utilize this for repair or diagnosis of failures. The contents are as following. Before you start the maintenance service, read every safety precautions and observe safety precautions and observe safety rules. precautions : SAFETY,MAINTENANCE,PERSON chapter 1: GENERAL (PART NAME, SYSTEM FUNCTION, SPECIFICATION, etc...) chapter 2: THEORY OF OPERATION (HARDWARE,INTERNAL CONNECTION, FUNCTION OF UNITS, etc...) chapter 3:DISASSEMBLE &ASSEMBLE (ASSEMBLY PROCESS for MAIN FRAME) Appendix : PARTS LIST, Exploded Diagram, Circuit diagram, etc... VCCI RADIO FREQUENCY INTERFERENCE SELF RESTRICTION This product is the type 1 information equipment and uses radio frequency energy and fully complies with the limits for the specifications in the computer information equipment radio interference regulation (VCCI rules). If not installed and used properly manufacturers instructions, may cause interference to radio and television reception. TRADEMARK IBM and DOSnl are the trademark or the registered trademark of International Business Machines Corporation. Macintosh and Power Book are the registered trademarks of Apple Computer Inc. Windows is the trademark of Microsoft Corporation. EPSON is the trademark of SEIKO EPSON CORPORATION. NOTICES 1. This document should not be reproduced in whole or in part without the written permission of SEIKO EPSON CORPORATION. 2. Any of description in this document is the subject to change without notice in future. 3. The information and specification in this document are the most up-to-date at the time of publication. However, we are unable to guarantee the accuracy of printed material after the date of publication. In case of any mistake or lack of description, please kindly notify us to correct. 4. Any influence by utilizing the document may be out of our responsibility regardless the item 3 above. o 1996 SEIKO EPSON CORPORATION

Record of Revisions History Issued Date 1 1996.December.3 1 REV-A Alternation Preliminary Original Issued (RS-361)

Memo Random Free area to memorize any important technical information here.

PRECAUTIONS
1. MAINTAIN THE SAFETY OF OPERATORS

(1) PROTECTION FROM ELECTRIC SHOCK * Whenever doing any repair work on the product, be sure to turn off the power switch and remove the electric power cable from the electrical outlet. * Whenever inevitably turning the power on to the product opening the case or cover (repair process) be sure to take off any metallic materials such as a watch, cuffs, rings, and tie pins which may touch the metallic part of the product and dangerous of electric shock. (2) PROTECTION FROM ACCIDENTAL INJURY * Be sure not to touch the lamp inner housing and its circumstances after the power is turned off, they may be heated up even after the cooling down process was ended. Also make sure not to touch the light source and its circumstances during the operation of repair as turning the power on. * Make sure to protect your hands by gloves from sharp edges during assembly and disassembly. * Do not look into the light source or lens while the lights is on. Protect eyes from being damaged. (3) PROTECTION FROM ACCIDENTS
* Any operation should be done while the device placed on a flat and stable place to

prevent the device or parts from being dropped. Be careful not to place tools and parts on the device or at your feet. * Whenever doing any repair work on the product, be sure to away from a place for foreigner come across in order to prevent the product from being used in incomplete condition or accidental near miss. Be sure not to leave the product during any repair

work.
l

Be sure to use attached power cable when you supply the power to the product.

2. SAFETY MAINTENANCE (1) ELECTROSTATIC DISCHARGE * Whenever doing any repair work on the product, be sure to wear the wrist band and the electrostatic mat with grounding. When replacing any electric components (Boards and Light Bulb), it is recommended to touch the electrostatic plastic bag of the component to the metallic part of the product once before take the component out from the plastic bag. (2) LIMITATION OF PARTS * Use only authorized or supplied parts from EPSON for the replacement of mechanical parts including the lamp inner housing, fuse, air filter and soon. * Use only the power cable and the interface cables which attached with the product,

(3) Others * Visually check the distortion or dirt at the connectors of the power cable. If dirty, clean off, and if distorted, replace the cable in order to avoid firing by the flush over phenomenon. * When plug the internal connector cables or the interface cables, be sure to fully plug into the connectors until it stack to the connector edge. l When remove the FPC cable of the light valve, be sure to remove the connector lock in advance. The connector lock should be unlocked by pulling up the both end of connector lock simultaneously with tweezers. * Whenever doing removal of parts or repair work on the product, make sure that the work is done in a clean room, free of dust and dirt in order to keep the optical element away from dirt.

3.

REQUIREMENT FOR THE MAINTENANCE PERSON

Authorized person should have the following knowledge and skill for the maintenance of RS-361. * Need to be trained by EPSON authorized maintenance training program and to be authorized as a service engineer. * Need to sufficiently understand the operation and the descriptions of this service manual. * Need to have the basic knowledge of electricity (safety operation, circuit diagram, electrostatic, and else...)

4. OTHERS * Any questions on the RS-361 maintenance including supply of the service parts or contents of the document would like to be contacted to the below address. Any technical information about amendments is occasionally available as the service bulletin. SEIKO EPSON CORPORATION 4897 OH-AZA SHIMAUCHI, MATSUMOTO-SHI, NAGANO-KEN 390 JAPAN TEL: 81-263-47-0550 FAX: 81-263-48-2843 ATTN: VI QUALITY ASSURANCE SEC.

Index
Chapter 1 Product general
1.1 Product general ........................................................................................... 1.2 Part name ................................................................................................... 1.2.1 Outside view of main frame ............................................................... 1.2.2 Inside view of main frame ................................................................. 1.2.3 Outside view of remote controller.. .................................................... 1.3 Connection ................................................................................................. 1.3.1 Connecting to a PC.. ......................................................................... 1.3.2 Connecting to a Macintosh.. .............................................................. 1.3.3 Connecting to a Video source ........................................................... 1.3.4 Connecting to an Audio source ......................................................... 1.4 Main component ......................................................................................... 1.5 Specifications .............................................................................................. 1.6 Interface specification ............................................................................... 1.6.1 Computer In l/2.. .............................................................................. 1.6.2 Audio In I/2.. ..................................................................................... 1.6.3 Audio Out .......................................................................................... 1.6.4 Monitor.. ........................................................................................... 1.6.5 S-Video ............................................................................................. 1.6.6 Video-In.. .......................................................................................... 1.6.7 Audio In L/R ...................................................................................... 1.6.8 Mouse / Coml/2.. .............................................................................. l-l l-2 l-2 .I-3 l-7 l-8 l-8 l-9 I-1 0 I-IO l-l 1 1-16 .I-18 .I-18 .I-18 1-18 .I-19 1-19 .I-19 I-20 I-20

Chapter 2 Theory of operation

2.1 Hardware.. ................................................................................................. 2.1.1 Electrical system connections .......................................................... 2.1.2 Optical system connections.. ............................................................ 2.2 Power supply unit.. .................................................................................... 2.3 Main board ................................................................................................ 2.4 Driver board.. .............................................................................................. 2.5 Switch panel.. ............................................................................................ 2.6 AU board ................................................................................................... 2.7 FR board ................................................................................................... 2.8 CN board.. ................................................................................................. 2.9 Receptor board .......................................................................................... 2.10 Speaker unit.. ........................................................................................... 2.11 Light guide unit.. ....................................................................................... 2.12 Lamp inner housing.. ................................................................................ 2.13 Sensor / Switch ........................................................................................ .2-l .2-2 .2-3 .2-5 .2-8 2-12 .2-14 .2-15 .2-17 .2-19 2-21 .2-23 .2-24 .2-26 .2-29

2.13.1 2.13.2 2.13.3 2.13.4 2.13.5 2.13.6

Filter cover switch ........................................................................... Interlock switch.. ............................................................................. Safety switch .................................................................................. Lamp thermistor ............................................................................. PBS thermistor.. ............................................................................. LV thermistor.. ................................................................................

.2-30 .2-30 .2-31 .2-31 .2-32 .2-32

Chapter 3 Disassembly and assembly

3.1 Disassembly and assembly procedures .................................................... .3-l 3.2 Disassembling and assembling the LCP main unit.. .................................. .3-5 3.2.1 Removing the Lamp Inner Housing.. ................................................ .3-6 3.2.2 Removing the Air Filter Frame Unit .................................................. .3-7 3.2.3 Removing the Upper Case Unit And Handle.. .................................. .3-8 3.2.4 Removing the Rear Case Unit Assembly ......................................... .3-10 3.2.5 Removing the Foot Adjuster A/B ...................................................... .3-11 3.2.6 Removing the Switch Panel ............................................................. .3-12 3.2.7 Removing the Speaker Units Right / Left.. ....................................... .3-13 3.2.8 Removing the Main Board.. .............................................................. .3-14 3.2.9 Removing the AU Board.. ................................................................. .3-16 3.2.10 Removing the Receptor Board Assembly (FI Board / RI Board)......3-17 3.2.11 Removing the FR Board ................................................................. .3-18 3.2.12 Removing the Power Supply Unit / PBS Thermistor.. ..................... .3-19 3.2.13 Removing the Driver Board Assembly.. .......................................... .3-21 3.2.14 Removing the Lamp Thermister ..................................................... .3-22 3.2.15 Removing the Prism Duct / LV Thermistor ..................................... .3-23 3.2.16 Removing the Safety Switch ...........................................................3-24 3.2.17 Removing the Optical Engine.. ....................................................... .3-25 3.2.18 Removing the Filter Board ...............................................................3-26 3.2.19 Removing the Inlet Unit.. ................................................................ .3-27 3.2.20 Removing the CN Board .................................................................3-28 3.2.21 Removing the Air Filter Flame Unit Switch (Filter Cover Switch). .. ..3-2 9 3.2.22 Removing the FC Board ................................................................ .3-30 3.2.23 Removing the Projection Lens Unit (PLU). ..................................... .3-31 3.2.24 Removing the Upper Light Guide Cover from the Light Guide Unit.3-32 3.2.25 Removing the Cooling Fan / Optical Head Unit / Light Guide Unit / Exhaust fan.. ....................................................................................3-33

Appendix
Exploded diagram Circuit diagram Chromatcity diagram

Chapter 1
Product general

1.1 PRODUCT GENERAL

RS-361 DATA PROJECTOR designed as the new model of RS projector series (RS042/RS-042UG/RS353) is the portable, easy to use presentation device with SVGA resolution to project enhanced color images from the two personal computers CRT and any one of video equipment such as video tape deck, video camcorders or digital camera.

FEATURE OF LCP * Portable light weight, compact size

The new type of power unit and circuit board and the simple structure enables to minimize the body in A4 file size with the weight of 6.4 kg. An optional carrying case will be useful in transporting.

* Bright and clear image The high performance zoom lens, the new type of high brightness lamp and the optical block enable to achieve a wide projection image from 21 to 300 (projection distance : 1.2 to 12.3 m). An optional high brightness screen will supply the high brightness even in the right ambient. * High resolution full color (16770 thousands colors) 3 (R, G, and B) of TN liquid crystal panels of 480,000 pixel will supply SVGA resolution of 800 x 600 dots. The grid between pixels of the liquid crystal panel is thinner than that of the conventional projectors to provide sharp contrast. * Standard attachment of remote controller The projector can be controlled using a handheld remote control unit, with menus being provided for Image source switching and Image adjustment. The remote control can also be used as a wireless mouse to control mouse operations on the computer screen during presentations. The ELP LINK llTM software that comes with the projector provides a number of add-on features that are designed to make presentations more effective. * Connectivity with various computers The advanced data signal determination function enables RS-361 to connect with various computers such as IBM-compatible PCs and laptops, Macintosh. It also determines video signal of NTSC, PAL or SECAM in composite video, S-Video format. * Advanced Image Read time Resister The projector also features a new patented AlrRTM (Advanced Image Real-time Resizer) chip for supporting of SVGA computer output, as well as VGA and XGA output. No matter what type of output is used, the result is full-size video image of outstanding clarity. * Automatic Video Tracking A totally new AVTSSTM (Automatic Video Tracking and Synchronization Sensing, patent pending) provides automatic setup of image from a computer with a touch of the AUTO button for quick and easy projection of beautiful images every time. * Simple Maintenance The maintenance easy. Number of image adjustment process is not required. * Theft - proof Kensington lock is available with hole on the lower case.

l-l

1.2 PART NAME

1.2.1 OUTSIDE VIEW OF MAIN FRAME

Foot release button Switch panel

Front foot

\ Zoom ring

Figure l- 1 Front side view

Operation indicator

Exhaust fan

Thef-proof y

Rear foot

Figure l- 2 Rear side view

1-2

Air filter

)
/
Fronl : foot

Rear foot

t_amp

cover

Figure I- 3 Bottom side view

1.2.2 INSIDE VlEW OF MAIN FRAME

Spea ker R \ Power supplv unit Main oar-d Rear case unit \

Projection lens; unit

Speakbr L

Figure I- 4

l-3

Main boa<d

Driver bo

AU boy-d

Handle

Light guide unit

Figure I- 5 Left side view

LV Thermister \

Prism duct

Drver board

Eshaust fan

Inlet unit

Figure I- 6 Under the main board view

l-4

RI board

AU board

Fk board

Figure l- 7 Inside of rear case unit

Foot adjuster A \ Lamp t.hermister \ Safety switch Lamp power cable

Light guide kit

Figure l- 1 Under the driver board view

I-5

Filter bo rd B

Air fjker frame

Filter cover &itch

CN boa!d

unit

Figure l- 9 Lower case view (Under the light guide blot ck)

1-6

1.2.3

OUTSIDE VIEW OF REMOTE CONTROLLER

Remote controller

Remote Ii&ared Ray Front 1

Rear

4L

-2
-3 c l

6 7

k 6 16 8 (WC

- 9 - 10 - 11 - 14

1 Remote Iufiared Ray 2 Menu Button 3 Auto Button 4 Video Button 5 Cumputer Button 6 Effects Button 7 Pointer Button 8 Right Click Button 9 BlaukButton 10 Custom Button 11 Mute Button 12 Resize Button 13 Freeze Button 14 Volume Button 15 Power Button 16 Left Click Button

Figure I- 10 Remote controller

l-7

1.3 CONNECTION
1.,3.1 Connecting to a PC

(1 ) Desktop type
Audio Port

serial Port

Mouse Port Corn Port *y Mouse Cable for PLY2 serial Cable

x
3le

Main Cable

Audio Cable

Figure l- 11 Connection for desktop PC

(2) Laptop

type
Audio Port Monitor Port

Serial Port-

Mouse Cable

AudioCable

Figure l- 12 Connection for laptop PC

1-8

1.3.2

Connecting to a Macintosh

(1) Desktop type

Monitor Printer Port or Modem Port ADB Port Port MAC Monitor Port

Audio

puter

Cable

Figure 1- 13 Connection for Macintosh desktop * Attached accessories

% Dip switch settings are required according to the machine type. Refer to the following table for detail. (Default setting is MAC13 mode.)
Switch A Swiitch B

MAC Adapter

Figure I- 14 Monitor adapter (2) Power Book

Monitor Port Printer Port or Modem Port Video Cable

Audio Cable

Figure l- 15 Connection for Macintosh power book

l-9

1.3.3

Connecting to a Video source

Xdeo Devices Audio In

Video In

1. f-white)

Audio In _- . .

Video Output (YEL) / Audio Output (WHT) / Audio Output (RJZD) /

Iii-

s- laeo

output

Figure l- 16 Connection for video source

1.3.4

Connecting to an Audio source

External Audio Devices

Audio

output

Audio Cable

Figure l- 17 Connection for audio source

I-IO

1.4 MAIN
(1) Main board

COMPORNENT

Figure l- 18 Main board

(2) Driver board

Figure l- 19 Driver board

(3) AU board

Figure l- 20 AU board

I-II

(4) FR boa

Figure l- 21 FR board

(5) CN b o

Figure l- 22 CN board (6) Receptor board(RI/FI board)

(RI board)

(FI board)

Figure l- 23 Receptor board

1-12

(7) Speaker
Speaker L Speaker R

Figure l- 24 Speaker

(8) Inlet unit

Figure I- 25 Inlet unit

(9) Filter unit

Figure l- 26 Filter unit

1-13

(10) Power supply unit

Figure l- 27 Power supply unit

(1 l)Lamp innczr housing

(12)Switch palnel

Figure l- 28

Figure I- 29

1-14

(13)Optical engine

Top side view

Figure i- 30

Bottom side vie

Figure l- 31

1-15

1.5 SPECIFICATIONS
Table l- 1 OPTICAL FEATURES
Display method Optical method Projection image size Projection Resolution Projection Lens Focus ad iustment Zooming adjustment Light Source Life(Lamp inner housing) IAverage i luminance distance r a n s p a r e n c y t y p e p o l y - s i IiconTFTcoIor l i q u i d c r y s t a l lisplay (R/G/B three panels) jichroic mirror separation and prism combine method linimum 21 inch to maximum 300 inch .2 m t o 12.3 m 100 x 600 dots. !oom danua 1440.000 oixels (480000 x 3)

I ens F2.5 - 2.9 (55-77 mm) I

lanua I (1 : 1.3) 150 W - 65 V, leta I hal ide I amp, (type ELPLPOB) !OOO hours Typical:400Lm(ANSI). Average:85% o f t y p i c a l 3ui It-in speaker (2W-49) x 2 (stereo) External speaker 3.5mm Stereo mini-jack Internal speaker output is stopped when mini-jack is 3 I ugged. 3utput signal:0 to 500mvrms load imperdance:600R Audio signal (stereo) from the video devices. Input interface is separated with R(Right) and L(Left). Interface type:RCA jack Input signal:500mvVrms lost computer 1 Audio input (stereo) Interface type:3.5mm Stereo mini-jack Input signal: 500mVrms/47KR Host computer 1 Audio input (stereo) Interface type:3,5mm Stereo mini-jack Input signal: 500mVrms/47KR

AUDIO FEATURES
OUtDUt for internal

soeaker

Audio out Interface

Audio In L/R interface (For Video device )

Audio IN 1 interface (For Computer In 1) Audio IN 2 interface (For Computer In 2)

REMOTE CONTROL
Remote IN interface 3onnect to external receptor option. Nired control is available by using the exclusive For controlling RS-361 operating mode and controlling host computer from RS-361. Signal is detected with internal receptor board. 3ontrol range: Within 10 m and 30 degree wide from receptor of LCP. Computer In 1 interface Computer In 2 interface S-Video Interface Host computer 1 RGB output Interface type: HD-15pin(DDC1/2B compatible) Input signal: Luminous 0.714Vp-p, Chrominous 0. 28Vp-p. Interface type: Min-DIN 4pin S-Video is orior to comoosite video. Input signal: l.OVp-p,sync.negative Interface type: RCA jack (yellow) TV signal type: NTSC 3. 58MHz PAL 4.43MHz SECAM 4.43MHz Auto identification(DefauIt)

Video IN Interface (Composite video interface)

I-16

MOUSE/COM l/2
Serial Mouse or RS-232C Auto identification (Mouse or RS-232C) Interface type: DIN ldpin ACIOO-i20V /220-24OV+lO% (50/60Hz)

POWER SUPPLY
input Voltage Power Consumption Approx. 240 W (Standby mode:3OW) **Conform to energy star program. 245 mm (W) x 140 mm (H) x 316 mm (D) 245 (W) x 159 (H) x 380 (D) include foot adjuster and lens. Weight Approx. 6.4 kg

Dimensions

ENVIRONMENT
Operational/storage Operational/storage IOperational/storage temperature humiditv Altitude +5"C--I-40C / -lO"C- +6O"C (non condensing) 20%- 80% / lO%- 90% (non condensing) 1 3048m / 6096m

1-17

1.6 INTERFACE SPECIFICATION

1.6.1 Computer In l/2 Computer video input D-SUB 15 @ID)

i:m]c
15 11

Pin 1 2 3 4 5 6 7 8

Terminal Red video Green video Blue video Monitor (ID bit 2) GND Red video GND Green video GND Blue video GND

Pin 9 10 11 12 13 14 15

Terminal +5V Synchronous GND Monitor (ID bit 0) SDA Horizontal synchronization Vertical synchronization SCL

1.6.2 Audio In l/2 Stereo mini jack with 2 circuits for detection pin (The detection pin which is not required for audio input, is equipped for audio out

1 1 .pin: GND 0
0 0

1.6.3 Audio Out Stereo mini jack with 2 circuits for detection pin

1,4 pin: GND 2 pin: Audio output L 3 pin: Audio output R 5 pin: Detection of Line-out jack insertion The other pins: NC

1-18

1.6.4 Monitor

l:m/6
15 11

Pin 1 2 3 4 5

Signal R Out G Out B Out Reserved GND

Function Red video Green video Blue video

9 10

Reserved GND

13 14

H svnc V sync

Horizontal sync. Vertial svnc.

1.6.5 S-Video (1) S-terminal input Mini DIN $-pin with a detection pin
1,2,6 pin: GND

3 pin: Y signal input 4 pin: C signal input 5 pin: Input detection terminal

1.6.6 Video-In RCA Gold plating (only insertion part), Color: yellow v2 n Light angle H=15mm

1 pin: GND 2 pin: Video input

1-19

1.6.7 Audio In L/R RCA Gold plating(only insertion part), Color: L white R red
3, 6 PIN 4, 7 PIN 5, 8 PIN

Light angle H=15mm

3,6 pin: GND 4 pin: Audio R return 7 pin: Audio L return

5 pin: Audio input L 8 pin: Audio input R

1.6.8

Mousti / Corn l/2

Multi-mouse jack 13-pin jack

cl
4 0 0 0 0 80 o o 05 120 0 0 09

I-20

Chapter 2
Theory of operation

2.1 HARDWARE
The hardware of RS-361 is distinguished in the optical system and the electrical system. The lower level beyond the breaking line in the Figure2-1 show the optical system, and the upper level shows the electrical system.
Power supply UNIT Generates DC voltage (+W,+l 8V) for the electric circuit. Generates DC voltage ( +65V) for the Light Source. MAtN BOARD Conduct setting of the initial operation of circuit and control the interface. Conduct the internal control (Sensor, Fan, Speaker, Remote Controller) F R board PU board

1 1 COOLING FAN 1

-I~~~~~ C D o f R / G / B ( L 1

Note: *I: Cooling fan cools the light valves p a n e l ) Note: *2: Exhaust fan exhausts mainly the heated air around the light source.

Figure 2- 1 Optical system block diagram (Projection process outline) l.Digital R/G/B signal is provided from a computer 1 or 2 to the main board. Analog signal (S-Video or Video signal) is provided to the main board through AU board. (Analog signal should be once changed into digital signal by the main board.) 2.Video signal (digital) is once stored in the video memory on the main board , then the driver board generates signals to drive the light valves R/G/B. 3.The light valves R/G/B are individual panels each others. They work to shut or transmit the lights from the light valve block. 4.The lights transmitted through the light valves will be combined the prism and projected through the projection lens unit.

2-l

2.1.1 ELECTRICAL SYSTEM CONNECTIONS Electrical units are physically connected mainly to the main board as shown below.
Mouse/Corn2 Mouse/Corn1

mllrn

Lmlon

FR BOARD
CNl131 I

AU BOARD

I
1
CN7M-l

cN201

CN100
r

,r
I CNlOl

CN BOARD hxm
i /Qj&JQf4

-JFI BOARD1 r+

,....____..
CN805

i.CNKlO.

.A

J302 C J301 I J300 r-

MAIN BOARD

DRIVER BOARD

CNlOO

I! PBS

fiN252

FC BOARD

:..........................__..___.___._~ ; LAMPINNER HOUSING

Figure 2- 2

Hardware connection

2-2

2.1.2 OPTICAL, SYSTEM CONNECTIONS

The optical systems consists of 4 blocks ( LAMP INNER/OUTER HOUSING, LIGHT GUIDE UNIT, OPTICAL HEAD, and PROJECTION LENS UNIT) as shown below. In addition to the four items, FC board is attached at the bottom of light guide unit. It is the relay board for connecting FC board in the lamp inner housing and the driver board. it is therefore independent of the optical functions. Lamp inner housing Light guide unit Optici head Projern lens unit Mounting position

FC board

Figure Z- 3 Optical block (Inside view of light guide unit)

Figure Z- 4 Inside of light guide unit

2-3

Caution: Take care not to cause any shock or mechanical stress to the optical head and also not to disassemble it. Otherwise, the pixel divergence may occur. The Alignment adjustment for each of the light bulb R/G/B is applied before it is installed in the optical head.(Factory adjustment) Table2 -1 Unit function
U--NIT NAME LAMPINNER HOUSING LIGHT GUIDE UNIT FUNCTION & REMARKS Include one METAL HALIDE LAMP as a light source. FU board is mounted for lamp inner housing detection. Disperse the light from the Light Source and uniform by the lens array A/B. Disperse the I ight in three (R/G/B) factors. PROJECTION LENS OPTICAL HEAD Zooming (*l. 3) and Focus adjustment Consistsof three light valves and prism unit. Each light valve controls shutter of pixels with six levels. Prism unit composes R/G/B optical signals and transfers to the project ion lens unit.

Caution: Light guide unit ,Optical head ,Projection lens unit and Driver board are treat as on parts named Optical engine.

2-4

2.2 POWER SUPPLY UNIT

The Power Supply unit includes DC regulator, inhale fan and interlock switch with lamp cover. The Power Supply unit generates the voltage for the control circuit (+3.3V,+W, +12V, +22V) and for the light source lamp (+65V) from AC input. PBS thermistor is installed on the side of the power supply inhale fan and is retained with a clamp on the power supply unit. It detects the temperature, if it senses overheat, it shuts off the regulator output via the main board. Although the outline of its function is shown below, please never disassemble the power supply unit at the field maintenance service.
Connect to CN800 on themain board (DC output and power control signals) PBS thermistor inhale fan/ Power cable for I light source Jnterlock switch

Figure 2- 5 Power supply unit

(1) Function block

r----- -.-.-.-_-.-_-.-_-.-_-.-.-.-.-~-.-.-~-~---.-.-~-.-.-.~.-.~~-~_.I INTERLOCK SW .---..-...._; SAFTY SW _---~_-~-~~i FILTER/ ACI RECTIFIRE
I

I R E G U L A T O R i,

i
I

---.-.-.-_-.-.-_-_-___-_

MAIN : B O A R D i0

:.

CN800

Figure 2- 6

2-5

* The Interlock switch is built for the safety purpose. The Interlock switch will shut the supply of AC power by opening the lamp cover at the bottom of main chassis. * The input signal from the safety switch is prepared for the protection of over heat. It shuts the supply of AC power with overheat condition.

(2) Outline of function * The Interlock switch is accordingly work with the lamp cover at the bottom of main chassis. It is normally at the ON position. It will shut the AC power by opening the lamp cover. * The cable of the power supply unit is connected to CN 800 on the main board. Additionally, the following items are connected to CN 800: the PWDS signal for the power on/off control, the DC output line, the lamp power on/off control signal (LPSTC), the background power (+3.3V) on/off signal (BACTA). Caution: If the AC power cable is still connected after the power is shut off, +3.3V background voltage is supplied to the main board via CN 800. The background voltage is subsequently supplied to the power on/off circuit, * The filter/rectification circuit work to neglect noise on the AC line and generate DC voltage for the regulator, * The regulator generates the various level of DC voltage as shown in the below table in the switching regulator. The regulator detects the voltage output level at the +5V line and feed back to the switching circuit to maintain the output level stable regardless the load variation. Each output voltage level is not the subject of adjustment.

NOTE : Protection is the transient detection type, it is recoverable with power on.

2-6

* The inhale fan is built for exhausting the heat generated in the power supply unit. The heat exhausted by the inhale fan will be exhausted outside by the exhaust fan which is connected to the connector CN 503 on the main board. (3) Pin assignment on the CN 800 (main board) PIN,15 CNQOO PIN, 1 (RED)

1-able 2-3 C N1800 Pin .No ]Signal 1 2 3

4-7

8 9 10 11 12,13 14,15
Figure 2- 7

2-7

2.3 MAIN BOARD

The main board controls the center of the product. It consists of CPU, P-ROM, video memory, digital video processor, and circuits for switch panel control, computer in l/2 interface control, monitor output control, speaker control, receptor board interface control, and etc... The main board controls everything except to generate the display signal. The main board is available as a unit for the service parts, the following components are also available as an individual replacement. Fuses : For the protection of electric circuit. Detail is shown below. TableZ-4 Main board fuses Purpos Fuse Specification BLM41A8005 ( A ) + 12V Monitor circuit FB300 BLM41A8005 ( A ) FB316 + 12V Video input A/D circuit FB317 BLM41A8005 ( A ) +12V Computer IN l/2 circuit FB318 BLM41A8005 ( A ) +12V ADC for Computer In l/2 FB802 BLM21B201S ( A ) LPST FB806 BLM41A8005 ( A ) BACTA . FB807 BLM41A8005 ( A ) PWDS FB808 BLM41A8005 ( A ) STFIL BLM4lA8005 ( A ) FB809 LSTAT BLM41A8005 ( A ) FB810 LV thermister FB811 BLM41A8005 ( A ) Lamp thermister FB812 BLM41A8005 ( A ) PBS thermister

Figure 2- 8 Main board

2-8

(1) Main board circuit block

Connect to Power Supply Unit CN600 Connect to AU Board CN603

,___//I C o n n e c t
CN602

t o

S p e a k e r Connect to Exhaust Fan Connect to

Connect to Speaker R Connect to CN Board

LED Indicator

DC w Input +5v +3.3v +12v +22v

Power Control

lC600 Power management Audio control Indicator driver A 0 $ A : M :

- Power ON/OFF - Lamp power - Back up power

control

PBS Thermistor

Connect to Driver Board

< CN 700 <

RDO-7 GDO-7 BOO-7 Display timing

IC700 Video Controller RDIO-7 GDIO-7 BDIO-7 Clock IClOO CPU MDO-95

TI

Computer In1

J300

RGB Input RIG/B D/A Gate ---+ Converter

Computer In2

J301

RGB Input Digital RGB < utput o <

I

Line Buffer

Monitor

J302

D/A Converter
I

Timing

L
ADC PDAO-15

Connect to AU Board

CN300

Video Input (Analog) IC316 osc AID Converter

Figure 2- 9

2-9

(2) Outline of function 0 IC600 and related circuits are backed up with +3.3V which provided from power supply. (If the AC cable is connected to the AC source, power supply provides the +3.3V for back-up bias even if RS-361 is turned off condition.)

@ When the power is turned on with power button on the switch panel or remote to controller, the driver board resets the reset signal which is controlled by IC600, and the CPU reads the program from mask ROM and write it into SRAM. Then the CPU sets functions according to the program and indicates the initial image.

@ Three thermistors (LV Thermistor / Lamp Thermistor / PBS Thermistor) detects temperature. If the temperature exceeds pre-difined level, the thermistors send generates interrupted signal to the IC600 and shut off the power supply regulation.

@ Computer l/2 input signals (Analog or digital) are converted into analog signal at first, then converted to digital again with ADC.

0 Monitor output signal source is separated by two as follows. 1. Digital RGB from computer In l/2: Loop back via gate and driver. 2. Analog RGB from computer In l/2 Transferred to the ADC then loop back via D/A converter,

@ To display the data on the RS-361, received data are stored into the SRAM, then read out to the video controller via CPU.

0 Video input (S-Video / Video In) signal are ,provided via AU board. These input signal are converted to digital with A/D converter and stored into the SRAM.

2-10

* The RS-361 is provided with a timer circuit that controls the operating time of the light source valve. Its operation is described below. Lamp monitor state Light source state When the operating time of the light The lamp monitor continues to flash red and orange for 5 minutes after it is turned source valve exceeds 1900 hours. on. (The light source stays on) When the operating time of the light The lamp monitor flashes in green and orange. (The light source goes off) source valve exceeds 2000 hours. When the light source valve runs out The lamp monitor lights in red. before its life. If the above phenomenon is observed, it is necessary to replace the light source valve and reset the timer as follows: While holding on the [Tracking +] and [SYNC +] switches, press and hold the POWER switch until the three status lights (USER 1,2,3 lights) start flashing simultaneously in orange (for approx. 3 seconds). The temperature detection circuit is installed for overheat protection of the circuit section. If the temperature rise of the section is more than certain degrees, the circuit causes an interrupt to the CPU.

2-l 1

2.4 DRIVER BOARD

The driver board has two functions, one is for converting the R/G/B display signal from the main board into six states of analog signals (light valve driver signals) and another is for controlling the display image by referencing electrical correction data. The board is a subject of replacement as a optical engine in the maintenance service except the fuses on the board shown below. Please refer to the chapter 3(3-l(3)) for details. Table 2-5 Driver board fuses Purpose Specification Fuse +3.3V 4511.25 ( A) F250 +12v F251 4511.25 ( A) +5v F252 CCP2ElO ( A )

Figure 2- 10

(1) Outline of function

The signals RD(O-7)/GD(O-7)/BD(O-7) output from the main board are once converted into analog signals by the D/A before output to the driver circuit for light valves. The timing signals output from the display controller are converted into the signals for light valves (LCD) by the D/A converter and LCCOM circuit before output to the valves. The filter/gate circuit is designed to reduce the noise influence on the display driver circuit. To reduce the impulse noise, input signals are provided to the filter circuit (Three level of filter circuits are presented). To reduce the effect of timing delay on the logic, gate circuit work as trigger circuit for each signal line (R/G/B) and unify the output timing. The flash ROM contains electrical correction data for image display. Correction data are read by display controller. And use for display timing generation, brightness / contrast / chroma and density control. Light valve driver circuit convert the input analog signals to the LCD (Liquid Crystal Display) driver signals.

2-12

(2) Circuit block diagram of Video board

RDO-7 + IC250 Buffer

1
ICI00 Display controller

IPDIO-17/RQDlO-17

CLAMP (Red)

GPDtO-17/GQDlO-17

CLAMP (Green) _

SCL I SDA IC300 Flash ROM +22v +18V REGULATER

BPDIO-17/BQDlO-17

+ +18V

F251 4511.25 A

+12v

--I -I

Display Timing (Red)

+5V REGULATER

F252CCPZElO

Display Timing (Green)

F250 4511.25 A

Display control signals

SHIF clock Level shifter Filter/Gate 1

Control signal Level Shifter

I
8ch DAC

I
t-

Shift clock l-6

J

,
LCCOM (Timing) R G B 1

T
R (IC900) CN900

Red Light Valve driver (IC700) CN700

Green Light Valve driver (ICSOO) CNBOO

1 Blue Light Valve driver 1

_I

Figure 2-11

2-13

2.5 SWITCH PANEL

This panel includes the board with 13 switches, and is connected to the connector CN 600 on the main board.

Figure 2- 12

2-14

2.6 AU BOARD
AU board includes an audio control circuit and an interface connectors for audio signals from a host computer or external devices such as a video device. The interface connectors are listed below.

Figure 2- 13 AU board

The figure2-13 shows the AU board circuit block.

Computer 1

(For internal Computer 2 7 Audio In 2

j Controller
. . . . . . . . . . . . . . . . . . . .._....._____.._____._._ A

Amp.

I h

CNlOO 00 s 8 8 5 3 $ e 0. 2 SPUR Mode SCUSDA Reference Voltage Sound Volume (8 level Control) -I r r

SPA CO/l

Figure 2-14 AU board circuit block

2-15

The interface signal lines for S-Video and Video In have not any circuits but noise filter circuits, therefore they output signals to the main board through the connector CN 101. Audio input signals from computer IQ (via Audio In l/Z) or from a video device (via Audio In L/R) are first input to the sound controller and amplified by the sound preamp!ifier, then are output to the Audio Out interface or the built-in speaker through the sound controller again. The sound controller performs the audio-signal output selection based on the SCL / SDA (serial data / clock) signals provided from the main board. The sound volume control performs the audio volume control with 8 levels (mute max.) based on the signals (SPAC O/l) from the main board.

2-16

2.7 FR BOARD
FR board includes the board for connecting a remote control receiver and the mouse / the serial interfaces of a host computer. The controller with 8-bit CPU and the mouse / serial switching circuit are installed on the board. CN 100 (Mouse / Corn 1) and CN 102 (Mouse / Corn 2) are multi-mouse connectors, therefore either a serial mouse cable or a serial cable (accessories) can be connected to them. If the cables are connected to them, the controller determines the cable types and switches the operation mode to apply the proper circuit (mouse or serial) to them. The optional remote control receiver can be connected to the remote control interface (J lOO).The receiver provides the same functions as the standard receptor board (FI / RI board). Without the receiver the remote controller is enabled to use within the limited area in front and rear. The receiver expands the controllable range for the remote controller.

Figure 2- 15 FR board

The signals from the receptor board (FI / RI board) and the optional remote control receiver are accepted by the controller (IC IOI), the infrared signals received from the remote controller are output under OR conditions to the main board through CN 101 and the connector board. When you connect the serial mouse cable to the interface, the relay circuit (IC 111 or IC 116C) is switched to be able to accept the mouse encoder signal and the button signal then the signals based on Tracking +/- button operation are output to a host computer through the controller. The signals are transferred through the host computers interface, you can control (remote mouse controlling) the host computer without its mouse. If the host computer with ELP kit option is connected to the interface through the serial cable, the relay circuit is switched depending on each operation, therefore the data transmission to the host computer and remote mouse operation by the remote controller are enabled. ELP kit option also enables the remote controller to draw lines

2-17

and patterns on the screen. The figure2-15 shows the FR board circuit block
MouselCOMl (CNlOO) Serial to parallel MDAO-7 (For Mousel) < TXDIRXDIDTRIDSR Switching Controller (MouselCOMl) YAITXD LEFT/RIGHT/CLOCK

I
MDA,

Level Converter

SEL SEL

I i
I

CNlOl

Switching (MouselCOMZ)

Connect to Main Board CN802 COMllCOM2 Level Converter

Figure 2- 16 FR board block diagram

2-18

2.8 CN BOARD
This is the relay board for the cable connector and have five connectors. Through this board the signals below are transferred to the main board. *FI board signal (Remote control signal from front receptor to FR board) *RI board signal (Remote control signal from rear receptor to FR board) *FC board signal (Filter cover detection switch signal to main board) *FR board signal (Mouse / Corn Interface l/2 signal to main board)

Figure 2- 17 CN board The figure 2-17 shows CN board connecting block.

Connect to CN < Connect to FR Board CN 101 201 CN203 FI Board (F receptor)

u (R receptor) Connect to Filter Cover Switch

C Connect to Main Board CN 802

Figure 2- 18CN board block diagram

2-19

The signals from the receptor board (FI board / RI board) are once sent to the FR board and are used for a wireless mouse control (to control the host computer via the remote controller). The signals from the filter cover switch are sent to the main board. If the filter cover is open, the power can not be supplied. From the FR board, the signals for controlling the serial operation (COM terminal function) and the receptor board signals are sent to the CN board.

Z-20

2.9

RECEPTOR BOARD (FI / RI BOARD)

This is the board with the infrared signal detection component. There are two receptor boards equipped in this device, one is attached to the speaker bracket on front face (FI board), another is on the rear case (RI board). You can control this device through the boards on both sides. The FI and the RI are different in shape, but the same in functions (circuit). The figure 2-18/19 shows the receptor boards and their circuits. RI board (front) FI b ard (rear) ?

Figure 2- 19 Fi board circuit block

361 FI CN300 S36-PH-K I I I R300 47
1

Figure 2- 20 RI board circuit black

361 RI CN400 B36-PH-K-S R400 47 Ic400 GPlU102X

IC300 GPlU102X
2. 1

/v\n

vcc

GND

Figure 2- 21 FI board

Figure 2- 22 RI board

Each receptor board is connected to CN 2031204 on the connector board, its output signal (serial data) is connected to CN 802 on the main board via CN 200 after wired OR is applied. 1. The main board performs the power ON/OFF operation and the starting up menus, utilizing the serial data received from the remote controller (button switches and pointers). 2. The serial signal send to the driver board via the main board performs the display control (Freeze / Blank). 3. The serial signal send to the AU board via the main board performs the mute control and the audio volume control.

2-21

The figure 2-22 shows remote control circuit block.

Connector Board Main Board FR Board

r-n
RI Board

CN204 CN201

CN200 CN203

-xii?
Driver Board
L

C :N602

1 CN700 1

CN603 I

AU Board

Figure 2- 23 CN board connecting block

2-22

2.10 SPEAKER UNIT

Two speaker units (4 Q-2W) are equipped inside the upper case, faced upward. The audio input signal from a host computer or AV devices connected to this device can be output in stereo through the units. If an external speaker is connected (with the help of an accessory audio cable) to the Audio Out terminal on the rear face, the built-in speakers are disabled, Speak r (Left) e Speaker (Right)

Figure 2-24 Speaker unit

CN603

Main board

1 CN601 CN602

( b, Audio Our

Figure 2-25 Speaker control circuit block The audio input signals from two computers or an audio device are first amplified by the control circuit on the AU board, then are output to the speakers via the main board. The speakers are connected to CN 601 / 602 on the main board. Detecting the connection to an external speaker (Audio Out), the main board only determines the use of the built-in speaker or the external speaker.

2-23

2.11 LIGHT GUIDE UNIT

The light valve unit eliminates ultraviolet rays which are harmful to the light valve and uniforms the intensity of the light from the light source lamp before dividing it into 3 light outputs(R/G/B). There are lenses and mirrors for dispersing the light built in the block. The below drawings show the appearance and the internal block of the light valve block.

Figure 2:26 Light guide unit

LENS ARRAT A LEtjS ARRAY B ,CONDENSOR LENS L

LENS ADJUSTING LENS ARRAY MIRROR R UNIT - CONDENSOR LENS G MIRROR B/ LENS ADJUSTING SCREW / CONDENSOR LENS D CONDENSOR LENS R CONbENSOR LENSbCONDENSOR LENS B

ADJUSTING SPRING

Figure 2-27

2-24

(1) Lens Array A/B Dispersion of the light from the light source lamp by the Lens Array A/B roughly uniform the brightness. The UV filter coated on the surface of the multi-lens array eliminates ultraviolet rays. The light dispersed through the Lens Array A/B is further dispersed through PBS for the light intensity to be uniformed. (2) CDM CDM is a light filter looks red in the visual light. The CDM(A) filter transmit only the red light and reflect blue and green lights from the light source. (3) GDM GDM is a light filter looks blue in the visual light. The GDM filter transmit only the blue light from the light source. Since the input light to the GDM is only blue and green lights by the CDM as described above, green light is reflected by the GDM and provided to the condenser lens G. (4) Condenser Lens L The condenser lens L collects the light dispersed by the Lens Array A/B in order to protect reduction and provide to the mirror L at the next stage. (5) Condenser Lens R/G/B To collect the lights dispersed into polarization plate on the optical head. (6) Mirror R/C Unit and Lens Adjusting Screw Reflect the light to the condenser lens E/B. The reflection angle can be adjustable with lens adjusting screw. (7) Mirror B Reflect the light to the condenser lens E. (8) Lens Array Adjusting Screw Adjusting the Lens Array A/B position to obtain the best uniformity of source light.

2-25

2.12 LAMP INNER HOUSING

This unit includes the DC drive light source lamp (15OW-65V), the connector for power supply and fuse board (FU board). The lamp fixed on the base of the lower case is user replaceable item (mfr. no. ELPLP02) you can purchase it at EPSON service center. The average brightness of the lamp is 400 Im (ANSI), but it reduces corresponding to its running hours. When the lamp is new, its brightness is approx. 450 Im (maximum). After running about 2000 hours, the lamp reduces its brightness to almost half of a new one. The fuse board (FU board) is provided to determine whether the lamp inner housing is installed, and to control the end of the lamp life (3000 hours). The connector for power supply is applied to receive the DC 65V current from the power supply unit, so its lead wire is connected to the lamp. The connector for the power supply upper face FU boars Light source lamp \ equipped on the base

Figure 2-28

Figure 2-29

1. The light source lamp

The brightness of the light source lamp reduces in proportion to its running hours as mentioned above. In this device the standard lamp life is 3000 hours. If you notice the lamp brightness reduces, we recommend you to replace the lamp inner housing even before 3000 hours. The total running hour of the light source lamp is written in EEPROM (IC 603: ST24W04FM6TR) on the main board. If the lamp is reaching or has reached the end of its life, IC 600 (M37732S4BFP) outputs some signals to control the following. 0. When the total running hour has reached 2900 hours (2900-3000) an orange and a red lamp indicators blink alternately. The controller (IC 600) on the main board has counted the total running hours and has written the running data in IC 603. The lamp will run only 100 hours after the orange and the red lamp indicators start to blink alternately, so you should replace the lamp as soon as possible. (If the lamp indicators

2-26

blink alternately from beginning, the lamp life is no more than 100 hours. Therefore the lamp life may be suddenly terminated.) 0 When the total running hour has reached 3000 hours, the fuse on the fuse board in the lamp inner housing is blown by LFUSE signal from IC 600 and the lamp is turned off, then the cooling down operation starts (the orange lamp indicator blinks). Afterward, even if you start up the device, the lamp will not run before you replace it with a new one. The figure 2-33 shows the control circuit.

I
EEPROM (IC603) Buffer (IC618) (ICSOO) Main Board Power Supply Unit DC65VRegulator CN800 +5VD

Lamp indicator

Controller

= P
I I

Genelator (X500)

II I

1
IC800 LPCTL

. .

BACT LPST

. . . . . . . . . . .._. LPFAL .............

Board

CN700 Lamp inner housing +5V_A CN700

; I ;

1
Signal meaning

LSTAT I : CN250; 2 Driver Board

LTPCL:Light power supply control signal LPFAL:Light power supply failure (less than 6V output or no current) LLIFE:Lamp life LFUSE:FU board fuse is blown

Figure 2-30 Lamp inner housing control

2-27

2. Fuse board (FU board)

This is the board with rated 62 mA fuse. When the board is equipped in the device, the terminal sections placed on the both ends of this board touch the FC board installed on the base of the light guide unit. The cable of the FC board is connected to the connector CN 250 on the driver board, so the signal from FC board is sent to the main board via the connector CN 100. When the total running hour reaches to 3000 hours, IC 600 on the main board outputs LFUSE signal, so the fuse on this board is connected to the ground through a resistance (88 Q). Consequently, the fuse is blown and LLIFE signal is switched from High to Low. When LLIFE becomes Low, IC 600 switches LPCTL to High and shuts down the power for the lamp (DC 65V) from the power supply unit, and when the power is shut, LPST (LPFAL) becomes High, IC 600 detects the power off condition for the lamp and starts the cooling down sequence.

3.Replacing the lamp

Typically, the light from the projector lamp will start to dim after about 4000 hours of use. This indicates that it is time to replace the lamp. You can check the lamp life on the Setting Screen. Use only replacement lamp part number ELPLP02.

WARNING
Allow the lamp to cool down before replacing it. During use it become hot enough to burn you. Resetting the lamp timer After changing the lamp, you need to reset the lamp timer as follows: 1. Make sure the projector is switched off. 2. Hold down the [Sync +] and [Tracking +] buttons on the projector simultaneously and switch the projector on. 3. When the USER 1,2,3 lights start flashing, release the [Tracking +] and [Sync +] buttons. The three monitor lights indicate that the lamp timer has been reset.

2-28

2.13 SENSOR / SWITCH

For users safety and safety operation of this projector (for prevention from malfunction), the following devices listed the table *-* are installed in it. Table 2-6 Sensor/switch Function/Use Location/Type Name Micro switch on the lower Power off, in opening the Filter cover switch filter cover. (Power on is case disabled.) Push-switch on the power Power off, in opening the Interlock switch lamp cover. (Power on is supply unit disabled.) Safety switch Thermal switch on the lamp Overheat protection for outer housing light source lamp area. Power is shut, temperature exceeds limitation. Lamp thermistor On the lamp outer housing Overheat protection for (Thermistor) light source lamp area. Power off, temperature exceeds limitation LV thermistor the On prism duct Overheat protection for (Thermistor) light bulb. Power off, temperature exceeds limitation. PBS thermistor On the side of the power Overheat protection for supply unit (Thermistor) power supply unit. Power is shut, temperature exceeds limitation.

2-29

2.13.1 Filter cover switch

This switch is installed in the lower case and interlocks with the tab of the filter cover. If you operate the projector with the filter cover open, the cooling fan absorbs external air to cool down the light bulb. Consequently, the air dust adheres to the light bulb and the prism, so the displayed image is degraded. For this reason the switch is installed. Therefore you can not turn on the projector, when the filter cover is open.

Figure 2-31 Filter cover switch The signal of the filter cover switch is connected to CN 802 on the main boatrd via CN202 on the CN board. In main board circuit, IC 100 generates the inter-1 rupt signal and outputs the power shut off signal to CN 800, so every regulating operati ions of the power supply unit are stopped. 2.13.2 Interlock switch This switch is installed on the side of the power supply unit and interlocks with the tab of the lamp cover. If you turn on the projector with the lamp cover open, the light source lamp (lamp inner housing) runs and generates the high heat. For replacing the lamp you open the cover. For this reason, the switch is installed to protect you from burn. Interlock switch

Figure 2-32 Lamp cover

Figure 2-33 Power supply unit

2-30

The interlock switch is installed on the AC power source line. Consequently, if the lamp cover is open, the AC power source is shut off and you can not turn on the power.

2.13.3 Safety switch This is the thermal switch for overheat protection installed on the lamp inner housing. lf
overheat condition is caused by the contamination of the exhaust fan, normally the lamp thermistor (listed in 2.15.4) temporarily shuts off the light source lamp to protect it from overheat. The safety switch is installed, considering the lamp thermistor trouble in overheat condition. - - ._.

Figure 2-34 Safety switch To the safety switch the power supply unit cable with fasten tab is connected. When the temperature rises to certain degrees, every regulating operations of the power supply unit are stopped and power is shut off. This switch runs once, you can not start up the power, before the temperature falls to certain degrees. In this case, you must also consider the lamp thermistor trouble or the main board trouble.

2.13.4 Lamp thermistor

This is the temperature detection thermistor installed on the lamp outer housing (near the safety switch). To protect the circumstances around the light source lamp from the overheat of the lamp, this thermister shuts off the power from the power supply unit, if the temperature rises to certain degrees (lower than safety switchs level). Lamp theyister

Figure 2-35 Lamp thermistor

2-31

The lamp thermistor is connected to CN 804 on the main board. When it becomes the overheat condition, in IC 600 it generates the interrupt signal and shuts off the power source output from the power supply unit via CN 800.

2.13.5 LV thermistor This is the temperature detection thermistor installed top the light bulb. If the cooling is not sufficient because of the cooling fan failure (installed at the bottom of the light valve) or filter contamination (installed at the top of the light valve), the power is shut off to protect the light bulbs from overheat. The thermal stability of the light bulb (Liquid crystal panel) is not so good. The power shut off control is the same as the lamp thermistors written in 2.15.4. LV thermister

2.13.6 PBS thermistor This is the temperature detection thermistor instailed on the side of the fan (attached to the power supply unit). If the circumstances around the power supply unit become the overheat condition by the abnormal fan or circuit condition, this thermistor shuts off the power. The power shut off control is the same as the lamp thermistors written in 2.15.4. , PBS thermister

Figure 2-36 Iv thermistor

Figure 2-37 PBS thermistor

2-32

Chapter 3
Disassembly and assembly

3.1

Disassembly and Assembly Procedures

This section explains how to disassemble the RS-361. The reassembly procedure is the exact reverse of the disassembly procedure.

(1) Preparatory Procedure

1) Remove any ring, wrist watch, cuff buttons, or other metal accessories that are likely to get in contact with the equipment. 2) Wear gloves. 3) Wear a wrist band and ground it. Place a ground mat. 4) Turn off the main unit and the host computer. 5) Unplug the power cord from the main unit and service outlet. (Even if the power is off condition, back-up bias is regulated and supplied to the circuit board when the power code is connected to the service outlet.) 6) Disconnect the interface cable from the main unit. 7) Clean the air filter, interface and case cover with a vacuum cleaner.

(2) Required tools and accessories

Prepare the tools and accessories listed in the table below.

(3) Limitation of disassembly (Optical engine handling)

The disassembly of the mechanical section is detailed in paragraph 3.2. The optical engine is one replaceable part. When you order the maintenance parts or request our repair service, perform works by the units listed in the table below. The optical components listed followings are required the mechanical alignment or display timing correction in the control circuit. (writing the image adjustment data)

3-1

These units are specified as @ Optical head unit Optical engine. 0 Prism unit (Treat as one replaceable part @ Light guide unit in the field maintenance.) @ Projection lens unit 0 Driver board * Do not disassemble the Optical engine. * Do not exchange any unit on the optical engine to the others. Projection lens unit (3-l) Mechanical adjustment 0 Optical Head Unit The alignment (height/left and right/concurrent) of the polarization plates (include R/G/B light valves) is applied in the factory. If the alignment is modified, clear color image will not be made, because of the color divergence. Caution: Do not apply any mechanical stress to the polarization plate, and also not loosen the screws. 0 Prism Unit To synthesize the light output from each polarization plate (include R/G/B light valves), the alignment (concurrent to the polarization plate) of the prism unit is applied in our factory. If the alignment is modified, clear image will not be made, because of the pixel divergence to R/G/B synthesizing and projection lens unit, being out of focus and color uniformity. Caution: Do not loosen the prism unit fixing screws. 0 Light guide unit The alignment of the light guide unit on the optical head unit is applied (gap and concurrent to the polarization plate) in our factory. If the alignment is modified, clear image will not be made, because of being out of the brightness uniformity on the display screen (brightness or chroma is not uniform on the screen.) In consideration of the alignment of the lens array and the mirrors, and also their combinations, the factory setting is applied to the light guide unit to support the best display performance. (If the alignment is modified or the location is changed, there comes distortion on the display screen, therefore clear image will nit be made.) Caution: Do not disassemble the light guide unit. If you remove the upper guide cover from the unit, the alignment of lenses or mirrors may be unintentionally changed and also dust may stick to the unit. Since RS-361 requires very precise adjustment, it can not be adjusted in the field.

3-2

@ Projection lens unit The alignment of the projection lens unit is applied (position and fixing torque) in our factory. If the alignment is modified, clear image will not be made, because of the pixel divergence. @ Electrical corrections (Driver board) Some parts in the mechanical section of the optical system require some mechanical adjustments mentioned above. In the control circuit (driver board), the output driver for the display signal is slightly different from the output driver of other device (Driver board) in individuality. The mechanical section itself of the optical system (e.g. light valves) must be electrically corrected. Therefore to obtain the best image, not only the mechanical adjustment but the electric correction is required. For this reason some correction values are written to Flash ROM of the driver board on factory shipping. For matching the optical system and electrical system, the electric correction is necessary. Consequently, the driver board and the optical block (consists of optical head / light guide unit) make one set. At the factory shipment, following correction data are stored in the Flash ROM on the driver board according to the specified optical engine. Gamma adjustment data Flicker adjustment data Ghost contrast adjustment data Sub contrast adjustment data For the writing correction values, an expensive, special device and also skillful engineer are necessary, therefore it can not adjust in the field. (3-2)Caution for field maintenance Observe the following procedure, when you repair. Otherwise, display quality is not guaranteed, and also EPSON repair service is not available. 0 Do not disassemble the block. (Do not loosen any screws.) 0 If either the optical block or the driver board becomes wrong, replace them in set. And when you send back them to us for repair, send back them in set (by optical engine). @ The optical block and the driver board make the optical engine set, so never change its combination (e.g. use only the driver board for the other repair parts).

3-3

(4) Precautions
Precautions given to the individual assembly and disassembly procedures. Read them carefully before starting the assembly or disassembly procedure. A set of general precautions are given below. As you disassemble the main unit, dust that is sticked to the internal fans and air filters is likely to migrate and contaminate the light valves R, G, and B which are the heart of the display mechanism, thus deteriorating the display quality. Accordingly, before reassembling, check the dust inside of the main unit and, if necessary, clean them with a vacuum cleaner. The light valves R, G, and B and circuit board assemblies are highly sensitive to static electricity. When you remove a light guide block or circuit board ,place it in an antistatic bag immediately. When you perform the assembly or disassembly operations listed below, check the pertinent unit and its surfaces for any dirt before reinstalling them. If the unit is found dirty, clean it. 1 .Removing the optical engine. 2Removing the lamp inner housing. 3.Removing the air filter frame. The speaker unit incorporates a permanent magnet. Keep it away from electromagnetic media such as floppy disks and magnetic cards. Handle the projection lens and light guide units with care as they are highly susceptible to vibration and shock. Do not try to disassemble any part (e.g., power supply unit) that is not covered in this manual.

3-4

3.2

Disassembling and Assembling the LCP Main Unit

The flowchart for disassembling the LCP main unit is shown below. Since you can reassemble the dismantled LCP parts in the reverse order of disassembly, unless specifically specified, this manual contains no reassembly procedure. Detailed descriptions of the disassembly procedures are given in Subsections 3.2.1 through

START Lamp inner housing (3.2.1)

1 I I

Air filter frame (3.2.2)

Upper case Unit (3.2.3)

Rear case unit (3.2.4)

Foot adjuster (3.25)

Switch panel (3.2.6)

Speaker (L/R) (3.2.7)

fvlaiitqrd

AlJ$&i)rd

R-w~o;~;~;~;l

board)

1 Lamp thermistor 1 (3.2.14) 1

Lens mirror etc. Figure 3- 1

3-5

3.2.1

Removing the Lamp Inner Housing

Prerequisite conditions: None. Warning: The lamp unit is very hot immediately after it is in use and may cause burns if you handle it carelessly. Before removing the lamp unit, make sure the temperature of the lamp inner housing unit has cooled down.
La1np cover,.

----i

Screw(

Figure 3- 2
Screw

Lamp inner housing

Handle

Figure 3- 3 1. Remove the lamp cover unit two fixing screws from the bottom of lower case. Screw:-M4*7.5 F/Ni: P/N1021771 (mounting torque: 4.5 kg.cm = 3.9 Ib.inch) 2. Remove two lamp inner housing fixing screws. Screw:-M4*7.5 F/Ni: P/N1021771 (mounting torque: 4.5 kg.cm = 3.9 Ib.inch) 3. Pull up the handle on the lamp inner housing and remove the lamp unit. Warning: When installing the lamp unit, take care not to touch the lamps reflector with a hand (to prevent the reflector from being contaminated).

3-6

3.2.2

Removing the Air Filter Frame Unit

Prerequisite conditions: None.

Figure 3- 4

1. Remove the Air Filter Flame Unit fixing screw from the bottom of lower case. Screw:-M4*7.5 F/Ni: P/N1021771 (mounting torque: 4.5 kg.cm = 3.9 Ib.inch)

3-7

3.2.3

Removing the Upper Case Unit And Handle

Prerequisite conditions: None.

Halidle holder co lver

Figure 3- 5

Screw

Figure 3- 6

1. Pull up the handle. 2. Remove the two screws under the handle, fixing lower case and upper case. Screw: +M4*10 F/Z6 Bind: P/N1033707 (mounting torque: 6.0kg.cm = 5.2lb.inch) 3. Remove two upper case unit fixing screws on right sides. Screw: +M4*6 F/ZB :P/N1034318 (mounting torque: 6.0kg.cm = 5.2lb.inch) 4. Hold the left and right sides of the upper case unit and lightly pull the upper case straight up a little. (Continued on the next page)

3-8

(Continued from the previous page)

Upper case

Figure 3- 7
Switch panel cable

Figure 3- 8 5. Disconnect the switch panel cable from connector (CN 600) on the main board. 6. Remove the upper case. 7. Remove the handle out of the lower case unit.

3-9

3.2.4

Removing the Rear Case Unit Assembly

Prerequisite conditions: 3.2.3

CN

Screw

CN1603.

Figure 3- 9

Figure 3- 10

1. Remove three screws fixing the rear case on the bottom of lower case. Screw: +M3*8 F/ZB : P/N1033703 (mounting torque: 6.0kg.cm = 5.2lb.inch) 2. Remove three screws fixing the main board to the audio board shield plate, and also

3. Disc&&t the connectors CN 300KN603 on the main board. 4. Remove the cable on the RI board connector (RI board connector is mounted on the rear case unit.) S.Grasp the both side of the rear case unit, then pull it out. Caution: When installing the case unit assembly, slowly push it

3-10

32.5

Removing the Foot Adjuster A/B

Prerequisite condition: 3.2.3 (1) Foot Adjuster A

Olf ring D Foot adjuster A

Figure 3- 11

1. Push down the foot pipe and hold it, then fully lift up the foot adjuster A. 2. Remove the OP ring D on the top of foot adjuster A. 3. Push down the foot pipe and remove it away. (2) Foot Adjuster B
E ring

Foot<djuster B

Figure 3- 12

I, Fully turn clockwise the foot adjuster B in order to shorten it. 2. Remove the E ring on the foot adjuster B. 3. Fully turn the foot adjuster B counterclockwise to remove it.

3-11

32.6

Removing the Switch Panel

Prerequisite condition: 3.2.3

Tab

Tab

Figure 3- 13 1. Pull down the four tabs from inside. Then remove the switch panel on the upper case.

Figure 3- 14

3-12

32.7

Removing the Speaker Units Right I Left

Prerequisite condition: 3.2.3

Screw

Screw

Speaker unit left

Speaker unit right

Figure 3- 15

(1) Speaker Unit Right 1. Remove two screws fixing the speaker unit (right) . Screw: +M3*4 F/ZN: P/N1021795 (mounting torque: 4.0kg.cm = 3.5lb.inch) 2. Disconnect the speaker cable from CN602 on the main board. (2) Speaker Unit Left 1. Remove two screws fixing the speaker unit (left) . Screw: +M3*4 F/ZN: P/N1021795 (mounting torque: 4.Okg.cm = 3.5lb.inch) 2. Disconnect the speaker cable from CN601 on the main board.

Caution 1) The speaker unit incorporates a permanent magnet. Keep it away from electromagnetic media such as floppy disks and magnetic cards. 2) When fixing a speaker, align the two speaker holes with those of the frame, then secure them with same tightening torque.

3-13

32.8 Removing the Main Board

Prerequisite condition:3.2.3/3.2.4

Figure 3- 16 1. Disconnect all of cable connectors on the main board. (Refer to the Figure 3-12)
Thermistor (under the Power Supply Unit speaker R) Connec to CN board 12pin CN802 Connect to speaker R Connect to I CN251 on Driver Board / Connect to LV Thermistor Connect to / speaker L (To361 CN) Connect to AU B ard 15pin CN806 CN603 CN804 (Lamp (To361AU) (Lamp Fan Themistor) Exhaust Fan

(PBS Thermistor) c%

CN605 -t (To361 DR) CN803 (LV Thermistor)

CN601 (Speaker L)

Main Board (P/N 3002081)

CN300 (To361 AU) 1

Figure 3- 17

3-14

(Continued from the previous page)

Screw. Screw

SSew

Figure 3- 18 2. Remove five fixing screws on the main board. Screw: +M3*4 F/ZN Sems P/N 1021795 (mounting torque: 4.0kg.cm = 3.5lb.inch) 3. Grasp the main board on the left side (the portion indicated by the arrow in the photo ) and disconnect the connector from the driver board.

Caution: Never apply any mechanical stress to the main board to avoid malfunction caused by wire breaking or solder flaking.

3-15

3.2.9

Removing the AU Board

Prerequisite condition: 3.2.3/3.2.4

Screw

AU Board

Figure 3- 19 1. To detach the AU Board, remove four screws on it. Screw: +M3*8 F/ZN Bind: P/N1021824 (mounting torque: 6.0kg.cm = 5.2lb.inch)

3-16

32.10

Removing the Receptor Board Assembly (FI Board / RI Board)

Prerequisite condition: 3.2.3/3.2.4/(Rl board only) (1) FI Board (Located on the speaker bracket)
Screw FI board

Figure 3- 20

1. Disconnect the cable connector on the FI board. 2. Remove the screw fixing the FI board to the speaker bracket. Screw: +M3*5 F/ZB: P/N1033690 (mounting torque: 4.0kg.cm = 3.5lb.inch) (2) RI Board (Located on the rear cover)
Screw
RI board

Figure 3- 21

1. Disconnect the cable connector on the RI board. 2. Remove the screw fixing the RI board to the speaker bracket. Screw: +M3*5 F/ZB Bind: PIN1033690 (mounting torque: 6.0kg.cm = 5.2lb.inch) Caution:

When installing the receptor board assembly, align the hole on the board with the boss on the frame before tightening the screw.
3-17

3.2.11

Removing the FR Board

Prerequisite condition: 3.2.3/3.2.4/3.2.9

FR Board

Sciew

Figure 3- 22

Figure 3- 23

1. Pull out the FR Board with Audio board shield, plate from the rear case. 2. To detach the remote board cover and Audio Board shield plate, remove two screws on it. Screw: +M3*4 F/ZN Bind: P/N1021795 (mounting torque: 4.0kg.cm = 3.5lb.inch) 3. To separate the remote board shield plate fiom the FR Board, remove two screws on it. Screw: +M3*8 F/ZN : P/N1021824 (mounting torque: 4.0kg.cm = 3.5lb.inch)

3-18

3.2.12

Removing the Power Supply Unit / PBS Thermistor

Prerequisite condition: 3.2.3/3.2.4/3.2.8/3.2.7 (speaker R) (l)Power Supply Unit

Screw Case vld plate S>nsor shield plate

Figure 3- 24 1. Remove screw on the sensor shield elate. then oull out it.

Power cable

Screw

Cab& connector

Safdty switch

Figure 3- 25 3. To pull out the power cable connector for a lamp, remove the screw (with washer) fixing the connector. 4. Disconnect two wire cables connected to the safety switch. 5. Disconnect the cable connector (black /white) connected to the power supply unit.

3-19

Screw

Screw

Screw

Figure 3- 26

6. Remove five screws fixing the power supply unit to the lower case. Screw(4P.C.S.): M3*8 F/ZN Bind: P/N1021824 (mounting torque: 6.0kg.cm = 5.2lb.inch) Screw(1P.C.S.): M3*12 F/ZB Bind: P/N1033692 (mounting torque: 6.0kg.cm = 5.2lb.inch) 7. Remove the power supply unit, lifting it straight up. Caution: When removing the power supply unit, take care not to bend or damage the two bosses on the lower case unit. When installing the power supply unit, align the power supply unit positioning holes with these bosses. The cooling fan and its peripheral parts in the power supply unit is susceptible to dust and dirt. When installing the power supply unit, check fans cleanness and clean it if necessary. (2) PBS Thermistor NOTE: The PBS Thermistor is fixed by the tape in the photo. Actually, it screwed with clamp.

PBS TI

Figure 3- 27 1. Remove cable clamp screw fixing to the power supply unit chassis. 2. Separate the PBS Thermistor from cable clamp.

3-20

3.2.13

Removing the Driver Board Assembly

Prerequisite condition: 3.2.3/3.2.4/3.2.8

-CN700

-CNBOO

-CN900

Stud screw

Figure 3- 28 1. Remove five hex stud screws fixing the Driver board.

Screw: hexagon screw P/N1032134 (mounting torque: 6.0kg.cm = 5.2lb.inch) 2. Disconnect the connectors from CN 250/251/252. 3. Disconnect the FPC cables from CN 700/800/900. 4. Pull it straight up. (Refer to Figure 3-24)
For Light Bulb ooling Fan Connect to Main Board CN805

CN252

Driver Board (P/N 3002083)

-4 CN700
I

CN800 (GREEN) Connect to Main Board

CN900 (RED)

Connect to FC Board

Figure 3- 29

Caution: Before disconnecting the FPC cable from the connectors, softly pull each connector straight up to unlock it.

3-21

3.2.14

Removing the Lamp Thermistor

Prerequisite condition: 3.2.3/3.2.4/3.2.8/3.2.13

Lamp Thermistor\

Figure 3- 30

1. Remove the screw fixing the lamp thermistor to the light guide unit. Screw: +M3*8 F/ZB: P/N1033691 (mounting torque: 6.Okg.cm = 5.2lb.inch)

3-22

32.15

Removing the Prism Duct / LV Thermistor

Prerequisite condition: 3.2.3/3.2.4/3.2.8/3.2.13/3.2.14 Lamp thermistor should be removed on step 3.2.14

Clamp screw LV Thermistor Prism duct

Screw

Figure 3- 31 1. Remove the shield plate.(Shield plate is mounted on the light guide unit.) 2. Remove the clamo screw fixina LV thermistor cable.

4. Remove the prism duct, lifting it straight up. Caution When you replace the prism duct, make sure that three FCC cables are not caught between light guide unit and it. The filter on the prism duct is susceptible to dust and dirt. When installing the prism exhaust, check its cleanness and clean it if necessary.

3-23

3.2.16

Removing the Safety Switch

Prerequisite condition:3.2.3/3.2.4/3.2.8/3.2.13

Fast-on tab

_.
n

Scrkw

Figure 3- 32 1. Disconnect the Fast-on tab terminals of the two cables connected to the safety switch. 2. Remove two fixing screws from the safety switch and detach the safety switch. Screw: +M3*8 F/ZB: P-Tight P/N1033691 (mounting torque: 6.0 kg.cm = 5.2 Ib.inch) Caution: When removing the Fast-on terminals, do not apply excessive force to the terminals on the safety switch in the horizontal or vertical direction. l The polarity of the cables is not significant; connect them to any terminals on the safety switch.

3-24

32.17

Removing the Optical Engine

Prerequisite condition: 3.2.3/3.2.4/3.2.8/3.2.13/3.2.7 (left)

Screw(Speaker bracket) Screw

Sciew

Figure 3- 33 1. Remove the screw fixing speaker bracket to the optical head chassis. Screw: +M3*4 F/ZN: P/N1021795 (mounting torque: 4.0kg.cm = 3.5lb.inch) 2. Remove four optical block fixing screws. (One of screw located on the front side fixing speaker bracket too.) Screw: +M5*10 F/ZN Bind :P/N1033704 (mounting torque: 6.0kg.cm = 5.21b.inch) 3. Pull out the speaker bracket. 4. Pull the optical engine straight up from the lower case.
Optical block(Except exhaust fan)

Figure 3- 34

3-25

3.2.18

Removing the Filter Board

Prerequisite condition: 3.2.3/3.2.4/3.2.8/3.2.12/3.2.13/3.2.17

Fast-on tab cable (Black wire)

Screw

Figure 3- 35 1. Unplug the fast-on tab cable (Black wire) on the filter board. 2. Remove four fixing screws. Screw: +M3*8 F/ZN Bind: PIN1021824 (mounting torque: 6.0kg.cm = 5.2lb.inch) 3. Pull up the filter board hold plate. 4. Remove the cables from cable clump. 5. Remove the filter board from lower case. Caution To install the filter board, cables must be arranged in the clump and cable guide.

3-26

32.19 Removing the Inlet Unit

Prerequisite condition: 3.2.3/3.2.4/3.2.8/3.2.13/3.2.17

Ground wire screw

Sd;ew

Figure 3- 36

2. Remove thte cable guide cover. 3. Unplug the! fast-on tab cable (white wire) on the filter board. 4. Pull up the inlet unit from the lower case.
Cable guide cover /

Fast-on tab cable (white wire)

Figure 3- 37

3-27

3.2.20 Removing the CN Board.

Prerequisite condition: 3.2.3/3.2.4/3.2.8/3.2.13/3.2.17
Screw\

CN Board

Ir

ew

Figure 3- 38

Figure 3- 39

1. Remove the screw fixing the CN Board shield plate B. Screw: +M3*5 F/ZN Bind: P/N1033703 (mounting torque: 6.0kg.cm = 5.2lb.inch) 2. Disconnect the cable connectors connected to CN2001202 on the CN Board. 3. To detach the CN Board, remove two screws fixing it. Caution The cables must be arranged in the cable guide.

3-28

3.2.21

Removing the Air Filter Flame Unit Switch (Filter Cover Switch)

Prerequisite condition: 3.2.3/3.2.4/3.2.8/3.2.13/3.2.17

Filter

switch

Figure 3- 40

1. Disconnect the cable connector connected to the switch which is connected to CN202 on the CN Board. 2. Remove the filter cover switch, pushing outward the latches on the lower case. Caution Care must be taken not to break the latches with excessive stress. When you replace the filter cover switch, align the hole of it to the boss on the lower case.

3-29

32.22

Removing the FC Board

Prerequisite condition: 3.2.3/3.2.4/3.2.8/3.2.13/3.2.17

FC Board-

Screw

Figure 3- 41 1. Disconnect the cable connector CNI on the

FC Board.

3-30

3.2.23

Removing the Projection Lens Unit (PLU)

Caution: This paragraph is limited for references. Do not take the disassemble operations.

Prerequisite condition: 3.2.3/3.2.4/3.2.8/3.2.13/3.2.17

Screw

Figure 3- 42

Figure 3- 43

1. Remove four screws fixing the projection lens unit (PLU) and remove the projection lens unit.(Hold the projection lens unit with your hand before removing all screws.) Screw: +M4*10 F/ZN: PIN1034026 (mounting torque: 6.0 kg.c,m, = !:2. Ib.inch) :,.~, . . ..I :;: . :.;: . . 4, ;,. :. . >! :.;.;$ Caution: . ,., ..:I- ::: 1) When installing the projection lens unit, align the two;~b,o~~e~~,o~~t~~ frame with the ;~,~ighb~t~~ screws with a torque of positioning holes before tightening the screws. 6.0 kg. Do not make the screws too tight (too .,.Large~~rno$nting torque may damage the ;,: 1 :; ., :.,:.,,., projection lens unit). :: . :;:, Y.::;: .: . :,., ; 2) Take care not to touch the lens su,&e~oftfhe projection lens unit with a hand (to prevent their surface from being &&iminated). ,j::, ,:,.:. : .;.:..:..,... : ,x;: .j,y; :.: :_:.: y>: ,
.:Z, :.;,. , 8. .y:. : _.: ; , ,. :;:; .: :

3-31

3.224

Removing the Upper Light Guide Cover from the Light Guide Unit

Caution: This paragraph is limited for references. Do not take the disassemble operations. Prerequisite condition: 3.2.3/3.2.4/3.2.8/3.2.13/3.2.17

Figure 3- 44 1. Remove the glass hold springs (13 pieces).

3. Slightly lift the upper light guide cover straight to disengag.ekGi$froh$ the lower light guide. If the upper light guide will not disengage frorn,.,~~~~~,ioiu~~lig~t guide, lift the upper light guide cover at each corner. Note that atte&$$j to.disengage them with excessive force or distorting them would damagethe %ternal lenses or mirrors. Caution: Before installation, clean and make~~~&&tt%t the lenses and mirrors are free of dirt. Clean them if necessary. i;:p ,,:~:, :$ !$:,,,:$
.:::.:l, t; :.:;:.,:.j;,:. .,. :, ..i ;q;: ::;::,,:!;j; .,. . :..:;:;: : :, ::.::;. + ., :;, .: , :.j;.t;;,;;:.:. :, y:: ; j;, ; .:;:f. -<+ (((;. . ,..... :,. YLj:/;_.,:z, -.:;:-: ;::f ;:.. : i;J, .,: ;: :. :::.:, ::::. .:?_:;r. , , ::C !{<, .:;,r:;,:, .jT:; :,. ,:,i:;:::::.: :.T ,. ,; : .: :;/.:, ,,...,. y,: .q;,;; : . . . . . G.,; f_. .. ;; S(.; :,:: . .:: . : :::,::. :.

3-32

3.225

Removing the Cooling Fan / Optical Head Unit I Light Guide Unit/ Exhaust fan
Caution: This paragraph is limited for references. Do not disassemble expect fans. (You can remove the cooling fan and exhaust fan for cleaning purpose.)

Prerequisite condition: 3.2.3/3.2.4/3.2.8/3.2.13/3.2.17

Screw

Figure 3- 45 ;;::;I ,: . ii :,.: ::j~. (1) Cooling fan !;j; :: .k , (, j: 1. Remove two cooling fan fixing screws and remove t~,$~~~~~~~~~~an. Screw: +M4*20 F/ZN SZWI: P/N103371 1 (mounting$or@& &Okg.cm = 5.2lb.inch) :: :::;: .: ;, ;:: Caution: When installing the cooling fan, place $~&that the label side faces down (on the aluminum die-cast side) and that i&$&&S oriented as shown in the photo. Clean the cooling fan until it is free of d~zs~~h&irrt. . :; ,;Q.
: .~;~: :j :; .:, +. :::::
i.

j::f;:. , ., , ,. :: .; .;< .,;:. :;i:: :... : ;b ,.i.

, .; :.,:. ( .: . ;;; - .; :.1;, i .?, ..; ;:::%;,: ::;: :B{ : ::,: $ : ;+ .i :.(::.;; .:.r,<;y: : :::. i:

3-33

Screw

Figure 3- 46

(2) Optical head unit/Light guide unit

,..,:o.:;,.: . ,. :. L. :.:, :: : . :, ;I:)., .1. : ; :; .: ,:, : Caution: ,...::, :; Do not touch the three light bulb screens on the optical head unit w@ a ha& orbend the FPC cable. When installing the light guide unit on the optical head unit, align the two bosses (beside the screws of front side ) to the holes offhe.z~optical head unit before .:::; .: :,..y:;,.: ;:,>:-.. ..:,;: tightening the screws. ; Do not disassemble or bend the light valve on,:.,:,;. ;.:::.: ,: j.. th&pkc&head unit. (Three light valves are required factory adjustment.) : I..,.;..:+ ~~,.~b~,~~~~..;: ;<;_:.:i :, :j: : , .; ?: :;: : ; .,:.;::: ;: :. .:::.I ;.: ; .;: :::

3-34

(3) Removing the Exhaust Fan Unit

Prerequisite condition: 3.2.3/3.2.4

Figure 3- 47

Cable c

jr-_

Figure 3- 48 !$;j:;$ (i+,>;: ;, :; ;, 2. Remove two fixing screws on the exhaust fan. :,;;: :;,,/: : .::.: i; Screw: +M4*35 F/ZB: P Tight P/N1033696 (mounting torque, &j($fi$~cm = 5.2lb.inch) ;.-; ii:: ;. 3. Remove the exhaust fan. : j;,:;, :,. ::::, Caution: .: :, :/..:.,. j: j:, 1) When installing the exhaust fan, take cz$$!$h& orientation of it. Installing the fan in the reverse orientation may result;$$~a~tievice failure or extended cooling time because of an overheat co~~~tiq~,:~~~~.~ure that the label on the fan faces outward. ,;: .: 2) The exhaust fan unit and:~~~!ts~:p~ri:~~erals are susceptible to dust and dirt. When Sii , installing the exha~:~~:,fa~~,.~:~~~, oh&k its cleanness and clean it if necessary. ,:;; ,: : ;/j j: :f ;;:;: :; :
.:::.;;;, ?j: : 4 .: :; .::, ,.:::. :.:: .,.,i:,:: ,. .i.$ ji,. i , 1. Disconnect the cable connector CN806 on the main board.

Appendix

/
I

!
1 : / \ \ ;
1 ;
9

-T-l+

; m
ii+
N

1.
I
I

I\

.-_ -_

f -

.-

r
!%

(1<
a3

<ii

8 a

m 4 -

EPSON OVERSEAS MARKETING LOCATIONS

EPSON AMERICA, INC 20770 Madrona Avenue, P.O. Box 2842 Torrance, CA 90509-2842 Phone: (800) 922-8911 Fax: (310) 782-5220 EPSON UK LTD. Campus 100, Maylands Avenue, Hemel Hempstead, Herts, HP2 7TJ, U.K. Phone: 1442-61144 Fax: 1442-227227 EPSON IBERICA Avda. de Roma, 18-26 08290 Cerdanyola del Valles Barcelona, Spain Phone: 582.15.00 Fax: 582.15.55 EPSON AUSTRALIA PTY. LTD. 1/70 Gibbes Street, Chatswood 2067 NSW, Australia Phone: 02-415-9000 Fax: 02-417-0077 EPSON HONG KONG LTD. 20/F, Harbour Centre, 25 Harbour Road, Wanchai, Hong Kong Phone: 585-4600 Fax: 827-4346 SEIKO PRINTER 80 Harashinden, Hirooka Shiojiri-shi, Nagano-ken, 399-07, JAPAN Phone: 0263-52-2552 Fax: 0263-54-4007 Telex: 3342-214 (SEPSON J) EPSON DEUTCHLAND GmBH Zlipicher Strae 6, 40549 Dsseldorf Germany Phone: 0211-56030 Fax: 0211-504-7787

EPSON FRANCE S.A. 68 bis, rue Marjolin 92300, Levallois-Perret, France Phone: 02-262331 Fax: 02-2440750

EPSON ITALIA S.p.A. V. le F. lli Casiraghi, 427 20099 Sesto S. Giovanni MI, Italy Phone: 02-262331 Fax: 02-2440750

EPSON (SINGAPORE) PTE, LTD. No. 1 Raffles Place #26-00 OUB Centre, Singapore 0104 Phone: 5330477 Fax: 5338119 EPSON ELECTRONICS TRADING LTD. (TAIWAN BRANCH) 10F, No.287 Nonking E. Road, Sec . 3, Taipei, Taiwan, R.O.C. Phone: 2-717-7360 Fax: 2-712-9164

As of September 1994

EPSON