IS 1003 ( Part,1

) : 1991
1996)

(Reahirmed

Indian Standard

TIMBERPANELLEDANDGLAZED SHUTTERS- SPECIFICATION

PART 1 ( DOOR SHUTTERS

Third Revision )
Second Reprint OCTOBER 1998

UDC

69.0283

@ BIS 1991

BUREAU
MANAK

OF
BHAVAN,

INDIAN

STANDARDS
ZAFAR MARG

9 BAHADUR SHAH NEW DELHI 110002

-November 1991

price Group 5

Doors, Windows and Shutters Sectional Committee,

CED 11

FOREWORD This Indian Standard (,Third Revision > was adopted by the Bureau of Indian Standards, after the draft finalized by the Doors, Windows and Shutters Sectional Committee had been approved by the Civil Engineering Division Council. This standard was first published in 1957 and subsequently revised in 1966 and 1977. In this thiid revision, the timber species suitable for manufacture of door shutters have been classit!ed based on various properties, such as strength coefficient, appearance and texture, durability and treat,abi]ity, weight, retention, retention of shape, refractoriness to seasoning, ease of working, etc, in orde; of preference. The basis of classification is, thus, more rational as compared to the earlier basis of distinguishing between teak and non-teak broad-leaved species and deodar and non-deodar coni: ferous species. The classification is given in IS 12896 : 1990 Classification of Indian timbers for door and window shutters and frames. Also BWR plywood has now been specified in place of BWP type plywood used earlier. The requirements for slamming test have also been added to this specification. it also includes a table for permissible defects for various grades .of timber. Further, in view of the experience gained in the use of this standard, the sizes of componerts of the shutters have been modified.and use of haunched tenon joints have now been permitted. In recent years, due to restrictions on felling from forests in the country, a number of timber species have been imported for various timber products. Annex B gives a list of such species which have reportedly been used for doors and windows for. general information of the manufacturers and users. This standard covers timber door shutters with panel inserts bf timber plywood, blockboard, veneered particle boara, wire gauge, asbestos ccmcnt sheets and glass. However, since the nature of material and manufacturing details with regard to each type of these panel. inserts are different, the serviceability expected from each type of door would depend upon a particular situation of use. The users are, therefore, expected to,decide which particular type of panel.insert would meet their rqquiremcnts before placing an order. Keeping in view the advantages of modular co-ordination, Indian Standards specify the dimensions of ccmponents in modular units. In line with this, the specified dimensions of shutters are also based on modular opening sizes. However, it has been repeatedly brought to the notice of Doors,, Windows and Shutters Sectional Committee that there was sufficient demand for sizes other than modular sizes 2nd that manufacturers were meeting such demands at present. This had led to a situation where shutters satisfying the other requirements of the standard, but not the requirements regarding the dimensions were considered as not satisfying the requirements of the standard. This situation also ceme in the way of satisfying the consumer needs for other quality requirements by of timber a third party certification system. Therefore, with a view to ,eccouraging production shutters to the quality requirements specified in the standard, the, Committee decided to relax the dimensional requirements by permitting non-modular sizes in addition to the modular sizes specified. However, the relaxation has been made only in the height and width, thickness remaining unchanged. For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2 : 1960 Rules for rounding off numerical values ( revised ). The number of significant places retained in the rounded off value should! be the same as that of the specified . value in this standard.

IS 1003( Part 1) :1991

Indian Standard
TIMBER PANELLED AND GLAZED SHUTTERS - SPECIFICATION
PART 1 ( 1 SCOPE DOOR SHUTTERS

Third Revision )
,r-HEAD OF FRAME /-TOP RAIL

d lays down the requirements 1.1 This stan regarding mater 1, sizes, construction, work5 manship, finish, in,spection and testing of timber door shutters with timber, plywood, blockboard, veneered particle board, asbestos cement sheet, wire gauge and glbss panels used in domestic builjings, offices, kchools, hospitals, etc. The shutters could be single panelled or multipanelled with or without glazing. 1.2 This standard does not cover timber door shutters for industrial and other special buildings such as workshops and garages. 2 REFERENCES 2.1 The Indian Standards listed in Annex A are necessary adjuncts to this standard. 3 TERMINOLOGY 3.1 For the tions given shall apply components purpose of this standard, the definiin 1s 10428 : 1983 and IS 707 : 1976 ( see also Fig. 1 for illustrations of of doors ).

-+i

r=== /y I
I

,-HOLDFAST

GLAZED .-DOOR

PANEL FRAME

f-

HANGING STILE

--MEETING SilLE

-LOCK

RAIL

4 HANDING 4.1 Handing and direction of closing of doors shall be designated in accordance with IS 4013 :
1969. 5 METERIAL FIG. 1

13
rI

rTlMBER PANEL

-5OTTOt.4 RAIL OR KICK PANEL

FINISHED FLOOR LEVEL /

LS:RUCTURAL

FLOOR

LEVEI

L PIN 4 cm DEEP APPROX

5.1 Timber 5.1.1 Timber suitable for manufacture of door shutters be in accordance with shall IS 12896 : 1990. Each class of species stand in the same footing functionally ( irrespective of cost ). Timber used for rails and stiles shall be of the same species. All the panels where they are of solid wood shall be of one species which may or may not be of the same species as that of rails and stiles. 5.1.2 Moisture Content The maximum permissible moisture content timber shall be as specified in IS 287 : 1973. 51.3
Seasoning and Treatment

TYPICAL ILLUSTRATION OF DOUBLE PANELLEDDOOR WITH TIMBER AND GLAZED PANELS being planed to the required dimensions. Sapwood of durable species and heartwood and sapwood of non-durable species shall be treated with suitable preservative ( except the water soluble leachable type ) as specified in IS 401 : 1982. The finished components shall also be given suitable preservative treatment in places where these have been cut for joinery work.

5.1.4 Defects

Prohibited

in

The timber shall be free from decay, fungal growth, boxed heart, splits, pitch pockets or streaks on the exposed faces. 5.1.5 Defects Permitted The timber shall be graded as First Grade and Second Grade on the basis of the permissible defects in the timber as given in Table 1. For 1

All timbers shall be kiln-seasoned by a suitable process conforming to IS 1141 : 1973 before

IS 1003 ( Part 1 ) : 1991 Table

Sl No. (1) 0 ii)

1 Permissible Defects for Various Grades of Timbers

( Clause 5.1.5 )
First Grade (3) Not steeper than 1 in 15 i) Stiles and Rails a) Short exposed face - Not more than 20 mm size and not more 1 knot/m b) Long exposed face - Not more than 20 mm size and not more than 1 knot/m. No knot shall occur within 20 mm of the edges ii) Panels - Not more than 20 mm size and qot more than 2 koots/mz. No knot shall occur on edge of any component of a panel i) Stiles and Rails - Not more than 10 mm size, ceotrally located and not more than 1 knot/m ii) Panels -Not more than 15 mm size and not more than No knot shall 2 koots/m2. occur on edge of any component of a panel None Second Grade (4) Not steeper than 1 in 10. 0 Stiles and Rails a) Short exposed face than 20 mm size and than 3 knots per stile per rail b) Long exposed face than 25 mm size and than 3 knots per stile per rail

Defects (2) Cross-grain Sound knots and live knots

Not more not more and 1 knot Not more not more and 1 knot

more than 20 mm ii) Panels-Not size and not more than 4 knots/m*. No. knot shall occur on edge of any component of a pane1 i) Stiles and Rails - Not more than 10 mm size, centrally located and not more than 3 knots per stile and 1 knot per rail ii) Panels - Not more than 15 mm size and not more than 4 knots/me. No knot shall occur oo edge of any

iii)

Dead and loose ( Plugged )

knots

component

of a pane1

iv)

Pitch pockets

or streaks

Permissible except on exposed edges, provided that they are clean and filled up with suitable puttey or
filler. When pitch pockets or streaks are located on the exposed edges of the core, they shall be cut out and filled with piece of wood of similar species with grain running in the same direction. The piece shall be well glued Total not exceeding 10 mm wide and 300 mm long per metre. (This restriction applies only to supper group ) Permitted Permitted provided they are not more than 10 mm in diameter and not more than one per metrc and worm holes are provided such plugged with similar timber in such a manner that the plugging merges with the surrounding area both as to colour and grain

v)

Sapwood

vi) vii)

Pin holes Worm holes

Total not exceeding 5 mm wide and 150 mm long per metre. restriction (oi;;s to applies supper group )! Permitted provided they are not in clusters None

NOTES 1 Dead and loose knots are permitted only if they are suitably 2 Knot shall not occur where hinges or locks are to be fixed. plugged.

both the grades, knot should be avoided where it is over or touching a place of joint. Surface checks not exceeding 2 mm in depth may be permitted. 5.2 Plywood Plywood used for panelling of door shutters shall be BWR grade conforming to IS 303 : 1989. 5.3 Blockboards
Blockboards used for panelling of door shutters shall conform to Grade 1 ( exterior grade ) of IS 1659 : 1990.

5.4 Particle Board Veneered particle boards used for panels shall be conforming to decorative or non-decorative type exterior grade of IS 3097 : 1980. Particle boards used for core of veneered particle board shall FPT - 1 conforming to IS 3087 : 1985 and shall have been bonded with BWP type of synthetic resin adhesive ( see IS 848 : 1974 ). 5.5 Asbestos Cement Sheets Asbestos
conform cement sheets used to IS 2096 : 1966. for panels shall

IS 1003 ( Part 1) : 1991 5.6 Glass Glass for glazing shall conform to IS 2835 : 1987 or IS 2553 : 1971. The users may also specify the type of glass to be used, such as frosted glass, wire glass and coloured glass and the requirements for them. 6 CONSTRUCTION AND WORKMANSHIP shutters shall be checked by measuring the two diagonals from one extreme corner to the opposite one and the difference between the two diagonals shall be not more than 3 mm. 6.2 Beading Timber panels shall be fixed only with grooves but additional beading m_ay be provided either on one Side or on both sides, if so dsesired. Plywood,.particle. .board and blockboard shall have either grooves or beading or both. In so far as glass, wire gauge and asbestos panels are concerned, beading shall always be provided without grooves, In such cases, that is where

6.1 Timber panelled shutters shall be constructed in the form of timber framework of stiles and rails with panel inserts of timber, plywood, blockboard, veneered particle board, asbestos cement sheets, wire gauge or glass. The panels shall be fixed by either providing grooves in the stiles and rails or beading or both ( see 6.2 ). The stiles, top rails and lock rails shall be joined to each other by mortice and tenon joints ( see Fig. 2 ). Figure 3 shows alternate figures showing typical illustrations of tenon and haunched tenon in joinery. The bottom rails shall have haunched plain double tenon joints and other single tenon joints. The bottom, lock and top rails shall be inserted 25 & 3 mm short of the width of the stiles to form a stub mortice and tenon joint. 6.1.1 All members of the door shutters shall be straight, smooth and well planed faces at right angles to each other. Any warp or bow shall not exceed 15 mm. The right angle for the

3A SINGLE-HAURCHLD ON A TOP RAIi,

-TENbN

fA

SINGLE

TENON

IN TOP RAIL

28

HAUNCHED SINGLE tN TOP RAIL

TENON

38 MIQOLE OR LOCK RAIL WITH PAIR OF SINGLE TENON AND UNCH IN CENTRE

i
2C DOUBLE

: \
TENON IN LOCK RAIL

Q-

3C

2D HAUNCHED DOUBLE TENON IN BOTTOM RAIL

PAIR OF SINGLE-HAUNCWED WlflON ON BOTTOM RAIL

Fra. 3
AND

FIG.

TYPICAL ILLUSTRATIONS OF TENON AND HAUNCHED TENON IN JOINERY

TYPICAL ILLUSTRATIONS OF TENON HAUNCHED IXNON IN JOINERY ( ALTERNATE FIGURE )

IS

1003 ( Part 1) : 1991

beading is provided without the grooves the beading shall be only on one side, the other side being supported by rebate from. stiles ( see Fig. 4 ). The beading shall have a size not less than 15 mm X 10 mm. It can be fixed. by suitably nailing or screwing. 6.3 Stiles, top rails, bottom rails and lock rails of shutters shall be made out of one piece of timber only. Intermediate rails, lock rails and bottom rails exceeding 150 mm in width may be made out of one or more pieces of timber, but the width of each piece shall be not less than 75 mm. Where more than one piece of timber is used, they shall be joined with a continuous tongued and grooved joint glued together and reinforced with metal dowels at regular intervals not exceeding 2C0 mm or pinned to the full thickness of the door with wooden/bamboo pins. Jointed pieces of timber shall belong to the same species. 6.4 Muntirgs and glazing bars shall be stubtencned to the maximum depth which the size of the member would permit or to a depth of 25 mm, whichever is less. 6.5 Some of the common methods for jointing of panels with stiles/rails are shown in Fig. 4. The minimum depth of grcoves of stiles and rails shall be 12 mm for all types of panelling. The panels shall be framed into grooves to the full depth of groove leaving an air space of I.5 mm and the faces shall be closely fitted to the sides of the groove. The rest of the details shall be as given in 6.6 to 6.11 for respective panel materials.

6.6 Timber Panelling Timber panels shall be preferably made of timber of larger width; the minimum width and thickness of a panel shall be 100 mm and 15 mm respectively. When made from more than one piece, the pieces shall be jointed with a tongued and grooved joint, depth of joint extending to one-third of thickness of panel and the thickness of joint also as one-third of panel. The grains of timber panels shall run along the longer dimensions of the panels. The panels shall be designed such that no single panel exceeds 05 m2 in area. Beading may be done as in 6.2. 6.7 Plywood Panelliog Each plywood panels shall be of one piece of not less than 9 mm thickness for 2 or more panel construction and 12 mm thickness for single panel construction. There shall be no restricticn on the size of the panel. 6.8 Blockboard Panelling Each blockboard panel shall be of one piece of thickness 12 mm or more and there shall be no restriction on the size of the panel. 6.9 Particle Board Panelling Panels shall be made of one piece of veneered particle board. The thickness of particle boards used shall not be less than 12 mm. 6.10 Wire Gauge Panelling Wire gauge panel shall bc so designed that no single panel exceeds 05 m2 in area. 6.11 Asbestos Cement Board Panelling Asbestos cement sheets for panelling shall consist of two or more panels. Thickness of each panel shall not be less than 6 mm. 6.12 Rebating In case of double-leaved shutters the meeting of the stiles shall be rebated either splayed or square type as shown in Fig. 5. 6.13 Gluing of Joints The contact surfaces of tenon and mortice shall be treated, before putting together, with bulk 8 TO tOmm
8

TO 10mm

5A

SPLAYED 5

TYPE

58 SOUARE

TY;E

FIG. 4

COMMON METHODS OF JOINTING PANELS WITH STILES AND RAILS WITH/WITHOUT BEADING

FIG. 4

MEETING OF STILES FOR DOUBLELEAV,ED DOOR SHUTTERS

IS 1003 ( Part 1 ) : 1991 type synthetic resin adhesive conforming to IS 851 : 1978 suitable for construction work in wood, or synthetic resin adhesive ( phenolic and aminoplastic ) conforming to 1s 848 : 1974 suitable for plywood or animal glue for general woodworking purposes conforming to IS 852 : 1969 or polyvinyl acetate dispersion based adhesive for wood conforming to IS 4835 : 1979. 7 DIMEKSIOKS, SIZES AND TOLERANCES

7.1 Dimensions of Components and Tolerances The finished dimensions and tolerances of-the different components of door shutters shall be as given in Table 2. Table 2 Dimrnsions and Tolerances Components of Door Shutters SI RTO. Description
(1) (2) Vertical stile top and freeze rail ii). Lock rail iii) Bottom rail iv) Munting v) Glazing har i) Width mm (3) 100 & 3 150 200 100 40 f & f I, 3 3 3 1 35 f 35 f 3.5 4 35 * 35 &

of

Thickness GY 1 or 40 & 1 1 or 1 or 1 or 1 or 40 40 40 40 * + -f & 1 1 1

7.2 Sizes and Types Sizes and types of the timber panelled and glazed shutters shall generally conform to the modular sizes specified in Table 3 ( see also Fig. 6 ). Sizes other than modular sizes as agreed to between the manufacturer and the purchaser, may also be permitted. Table 3
Designation

Dimension of Door Shutters

FIG. d Width mm (2) 700 700 800 800 900 900 1 100* 1 100* Height mm (3) 1 905 ( 1 945 ) 2 005 ( 2 045 ) 1905 ( 1945 ) 2005(2045) 1 905 ( 1 945 ) 2 005 ( 2 045 ) 1 905 ( 1 945 ) 2 005 ( 2 045 ) SKETCH ILLUSTRATING OF SHUTTER DIMENSIONS

of Doors

8 8 9 9 10 10 12 12

(1) DS 20 DS 21 DS 20 DS 21 DS 20 DS 21 DT 20 DT21

7.3 Tolerances

Tolerances on the sizes of door be f 3 mm. 8 LOCATION OF FITTINGS ACCESSORIES

8.1 The

shutters

shall

AND

NOTES 1 The designation refers to modular sizes of door openings. First number stands for width and the last for height in module ( 1Lf = 100 mm ). AlphaS to single shutter and bet D refer to doors. T to double leaf shutter. 2 Standard sizes of door frames IS 4021 : 1983 and IS 4351 : 1976. are covered in

lock rail of door shutters, where provided, shall be so placed that its centre line is at a height of 8.50 f 5 mm from the bottom of the shutter. 8.2 Each door shutter shall be fixed to the frame with three hinges of the type specified by the purchaser. One at the centre and the other two at 200 mm from the top and the bottom of the shutter. 8.3 Timber panelled shutter may. be provided with louvers or vision panels as specified by the purchaser. Where such a provision is made, the position, size and shape of louver or ivision panel opening shall be as specified by the purchaser.
5

3 The standard widths and heights for panel doors are arrived at as shown in Fig. 6. In case the modular height is taken from the finished floor level, the height of the door shall be the one given In the case of double leaf shutters, the in bracket. rebate in the shutters shall be as given in 6.12. *Combined width of double leaf shutters.

IS 1003 ( Fart 1 ) : 1991 9 FINISH 9.1 All door

shutters

shall

be

sanded

and

finished smooth. 9.2 Panels of shutters shall be flat and wellsanded to a smooth and level surface. 9.3 Defective knots, when permitted on surfaces exposed to view shall be completely bored or cut out and tightly plugged with the same timber species and properly glued in. The grains of the plug shall run in direction of the grains of the piece. 9.4 All the surfaces of door shutters which are required to be painted or polished or varnished ultimately shall be covered initially before delivery by protective coat of primer polish or varnish as specified in IS 2338 ( Part 1 ) : 1967 and IS 2338 ( Part 2 ) : 1967.
10 GLAZING 10.1 The glass used for panels shall be of good and durable quality, weighing not less than 10 kg/m2 and the thickness shall not be less than 4 mm. The particular type, quality and shade shall be as agreed between the purchaser and the supplier.

50 drops. This test is however, not applicable to glazed shutters. Asbestos panelled and wire gauge panelled shutters are not expected to meet this test requirement. This test shall be conducted on production of every 1 000 door shutters or every change of design. 11.3 The manufacturer shall, at the request of the purchaser, give free of charge the test certificate for the test conducted as given in 11.1 or 11.2.
12 SAMPLING CONFORMITY AND CRITERIA FOR

12.1 The sampling and criteria for conformity for timber panelled and glazed door shutters shall be as given in Annex C.

13 MARKING 13.1 All door shutters shall be hammer-marked on the exposed edge of a rail with the following information: Name of the manufacturer or trade-mark, a> if any; b) Whether the size of the shutter is Modular or Non-modular;

sizes of openings or panels of glass, the first dimension shall be the width. 10.3 The glass shall be embedded in putty and secured to the rebate by wooden beads of suitable size and shape. 10.4 Wash leather, ribbon valvet, rubber flannel, felt, asbestos or other similar material may be used in place of putty for internal glazing. The material shall be fitted either as a beading on one side or in such a manner that it covers all parts of the glass which will be covered by the beading.
11 TESTS 11.1 Type Tests

10.2 In specifying

c) Designation

( showing width and height in modules ) for modular sizes as specified in Table 3; of the actual size ( width and height in case of non-modular sizes ) along with appropriate symbols for shutters as given in Table 3, Note 1; and Group and Grade of timber used for rails and stiles ( see 5.1.1 and 5.1.5 ). may also be marked TO BE SUPPLIED with BY

13.1.1 The shutters the Standard Mark.

14 INFORMATION THE PURCHASER

14.1 The purchaser shall supply the following information at the time of placing the order: The a> size and the type of door shutters, species of timber the group and grade of timber to be used, particulars regarding panels, the handing of door ( right or left ) and the way the door is required to open ( inward or outward ); b) Whether single or double-leaved and the type of rebate in double-leaved shutter;

The manufacturer may also have the performance of the shutters tested by type tests covered in IS 13034 : 1990. The type tests shall be conducted at an interval of three months each or with every change of design. 11.2 Slamming Tests Door shutters shall be tested for Izsistance to slamming as per the procedure given in 1s 13034 : 1990. There shall be no visible damage caused in any part of the door after

4 Whether provision

has to be made for letter plates, postal knockers, etc; and 4 Whether the door shutters are to be polished or painted.

IS 1003 ( Part 1)

: 1991

ANNEX ( Chse
LIST IS No. 287 : 1973 OF REFERRED Title Recommendations for maximum permissible moisture content for timber used for different purposes ( second revision ) Specification for plywood for general purposes ( third revision ) Code of practice for preservation of timber ( third revision ) Glossary or terms applicable to timber technology and utilization ( second revision ) Specification for synthetic resin adhesives for plywood ( phenolic and aminoplastic ) ( first revision ) Specification for synthetic resin adhesive for construction work (non-structural ) in wood ( first revision ) Specification for glue for general working purposes revision ) practice Code of seasoning of timber revision ) animal wood( first for ( jirst

A 2.1 )

INDIAN

STANDARDS IS No. Title Code of practice for finishing of wood and wood-based materials: Part 2 Schedule Specification for safety ( second revision ) Specification for transparent sheet ( third revision ) glass flat glass

2338 (,Part

2 ) : 1967

2553 : 1971 2835 : 1987

303 : 1989

401 : 1982

3087 : 1985

wood Specification for particle boards ( medium density ) ( jirst revision ) Speciiication particle revision ) for boards veneered ( f;rst

707 : 1976

3097 : 1980

848 : 1974

4021 : 1983

Specification for timber, door, window and ventilator frames ( second revision ) Recommendations for symbolic designation of direction closing and faces of doors, windows and shutters Specification for steel door frames ( first revision ) Specification for polyvinyl dispersion based acetate adhesives for wood ( jirst revision ) Methods sampling Glossary to doors of of terms random relating

851 : 1978

4043 : 1969

852 : 1969

4351 : 1976 4835 : 1979

1141 : 1973

4903 : 1968 10428 : 1983 12896 : 1990

1659 : 1990 2096 : 1966 2338 ( Part 1 ) : 1967

Specification for blockboard ( second revision ) Specification for cement flat sheet asbestos

Code of practice for finishing of wood and woodbased materials: Part 1 workOperations and manship

Classification timbers for window shutters

of Indian and door and frames

13034 : 1990

Methods of tests for timber panelled and glazed shutters: Type tests

IS 1003 ( Part

1 ) : 1991

ANNEX B ( Foreword )
LIST OF SPECIES OF TIMBER BEING

CONSIDERED
SI No. Trade Name

SUITABLE
Botanical Name

FROM THE
Country s rom lvhere Imported

IMPORTED FOR DOOR SHUTTER AND FOREIGN LITERATURE AVAILABLE SI No. Trade Name Botanical Name Country from whereImported

1. .4bura

M!tragyna stipulosa Afrormosia angolensis Shorea albida Ammore cucullata Ca!ophyNum SPP. Shorea spp. Coelostegia spy., Duria spp. and Neesia s pp. Chlorophora excelsa Diapterocarpus spp. Instia bijuga Shorea spp. Hopea spp. Intsia palembanica

Africa (A) A Malaysia (M) Papua New Guinea (PNG) M M M

14. Nyatoh*

2. Afrormosiat 3. Alan Batu* 4. Amoora*

Ganua spp., Palaquium SPP. & Payuena spp . Flanchonella SPP- & Pouteria spp. Entandophragma cylindrium Terminaiia SPP. Entandophragma utile Vitex cofassus

15. Nyatoh kuring* 16. Sapela*

5. Bintangor 6. Dark Red Meranti* 7. Durian

17. Terminalia red brown group* 18. Utile*

PNG

19. Vitex* A M PNG M M M

PNG

8. Irokot 9. Keruing 10. Kwila* 11. Light Red Meranti* 12. Merawan* 13. Merbau*

NOTE - Above imported species shall be used for shutters only after proper treatment as prescribed in IS 401 : 1982 and concerned clauses of this standard, as suitable and sufficient information regarding their durability is not available and whatever is available may not fully hold good in Indian conditions. However, heartwood of species markedt does not require treatment as the same is reported to be very durable. Further, where su5cient retention/absorption/penetration of preservative is not obtained as per IS 401 : 1982 due to poor treatability character of the species, the door shall be treated with PCP solvent system after complete fabrication to ensure minimum penetration of preservative to the depth of 2 mm in the finished products. Such species which are refractory to treatment are marked*.

IS 1003 ( Part 1 ) : 1991

ANNEX C ( Clause 12.1 )

SAMPLING AND CRITERIA FOR CONFORMITY C-l LOT C-l.1 In
any consignment, all the shutters of the same type, class and grade and manufactured under similar conditions of production shall be grouped together to constitute a lot. C-l.2 Samples shall be selected and inspected separately for each lot for determining its conformity or otherwise to the requirements of the specification. C-2 SIZE OF THE LOT of shutters to be selected for inspection from a lot shall depend upon the size of the lot and shall be in accordance with co1 1 and 2 of Table 4. C-2.2 The shutters in the sample from the lot shall be selected at random. For random selection, methods as given in IS 4903 : 1965 shall be followed. C-3 NUMBER OF TESTS to slamming test ( see 11.2 ).

Table 4

Sample Size and Criteria for. Conformity

C-2.1 and C-4.1 ) Samole
Sizk

( Clauses Lot Size (1) 26 to 51 to

101 151 301 501 001

C-2.1 The number

to to 300 to 500 to 1000 and above

50 100 150

(2) 5 8 13
20 32 50 80

Permissible No. of Defectives (3) 0 0 1

2 3 5 I

NOTE - For lots containing 25 or less number of shutters, sampling shall be agreed to between the purchaser and the supplier,

C-4 CRITERIA FOR CONFORMITY failing in any one or more of the requirements inspected for in C-3.1 shall be considered as defective. A lot shall de considered as having satisfied the requirements of the standard if the number of defective shutters in the sample does not exceed the corresponding permissible number of defectives given in co1 3 of Table 4. The shutter subjecteb to slamming test shall pass the test ( 11.2 >.

C-4.1 Any shutter

C-3.1 The shutters selected as in C-2.1 shall be inspected for dimensions and tolerances (see 7.1, 7.3, 8.1 and 8.2 >, sizes and types ( see 7.2 ), construction and workmanship ( see 6 ), finish ( see 9 ) and glazing ( see 10 ). From shutters found satisfactory, one shutter shall be selected ,fom every one thousand shutters and subjected

Bureau of Indian Standards BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country. Copyright No part of these publications may be reproduced in any form BIS has the copyright of all its publications. without the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the standard, of necessary details, such as symbois and sizes, type or grade designaticns. Enquiries relating to copyright be addressed to the Director (Publication), BIS. Review of Indian Standards Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards should ascertain that they are in po+session of the latest amendments or edition by referring to the latest issue of BIS Handbook and Standards Monthly Additions This Indian Standard has been developed from Dot: No.cED 11 ( 4168 ) Amendments Amend No. Date of Issue Issued Since Publication Text Affected -

--

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NO. 1 SEPTEMBER 1993 TO IS 1003 (Part 1) : 1991 TIMBER PANELLED AND GLAZED SHUTTERS - SPECIFICATION
PART 1 DOOR SHUTTERS

AMENDMENT

( Third Revision ) (Page 2, clause 5.4 ) -- Substitute 5.4 Veneered

Particle Board

the following

for the existing:

Veneered particle hoards used for panelling of door shutters shall conform to decorative or non-decorative type exterior grade of IS 3097 : 1980. Particle boards used for core of veneered particle board shall be FPT - I conforming to IS 3087 : 1985 and shall have been bonded with BWP type of synthetic resin adbesive conforming to IS 848 : 1974. ( Page 3, clause 5.6 ) -Add 5.7 Medium
Deksity

the following

new clauses after 5.6:

Fibre Board

Medium density fibre boards used for panelling of door shutters shall conforz: to Exterior Grade Solid Board ( EGSB ) of IS 12406 : 1988 and shall be bonded with BWP type adhesive conforming of IS 848 : 1974. 5.8 Prelaminted
Particle Board

Prelaminated particle boards used for panelling of door shutters shall conform to Grade 1, Type I (PLB-11) of IS 12823 : 1990. Particle boards used for core of prelaminated particle board shall be FPT - 1 conforming to IS 3087 : 1985 and shall have been bonded with BWP type of synthetic resin adhesive conforming to IS 848 : 1974. ( Page existing: 3, clultse 6.1, first sentence ) Substitute the following for the

Timber panelled shutters shall be. constructed in the form of timber framework of stiles and rails with panel inserts of timber, plywood, blockboard, medium density fibreboard, veneered particle board, prelaminakd particle hoard, asbestos cement sheet, wire gaui3e or glass. 1

( Page 3, clause 6.2, second sentence ) existing:

Substitute

the following

for the

Plywood, blockboard, medium density fibreboard, veneered particle board, and prelaminated particle board shall have either grooves or beading or both. (Page 4, clause 6.9 ) 6.9 Veneered Substitute the following for the existing:

Particle 1Soat-d Panelling The thickness of

Panels shall be made of one piece of veneered particle board. particle boards used shall not be less than 12 mm. ( Page, 4, clause 6.11 ) renumber the subsequent clauses: Add the following

new clause after 6.11 and

6.12 Medium Density I;ih-e Board Panelling Panels shall be made up of one piece of medium density thickness of boards used shall not be less than 12 mm. 6.13 Prelaminated Particles Board Panelling The thickness fibre board. The

Panels shall be made of one piece of prelaminated particle board. of particle boards used shall not be less than 12 mm. (Page 7, Annex A ) IS IS 12406 : 1988 12823 : 1990 Add the following: for medium density fibreboards for prelaminated particle boards.

Specification purposes. Specification

for general

(CEDll) 2

Printed at Dee Kay Printers, New Delhi-l 10015, India

AMENDMENT
IS

NO. 2

APRIL .1995

1003 (Part 1) : 1991 %lBER PANELLED AND GLAZED SHVERS - $PECIFICATION

PART 1 DOORSHUTTERS

( Third Revisions) [ Page 3, clause 5.8 ( see aLFo Antedmeru No. 1 ) ] new clause +fter 58: 5.9 Woda Particle Board ( Medium Density ) Medium density wood particle boards used for panelling of doom shutters shall conform to grade FPT-I of IS 3087 : 19S5 and shall be bonded with BWP type of synthetic resin adhesive conforming to IS 848 : 1974. [ Page 4, clause 6.13 [ see.also Atnendment No. 1) ] - A&dthe following new clause after 6.13 and renumberthe subsequent clauses: 46.i4 Medium Density Wood Par+e Boakl Panellhg Add the following

Panels shall be made of one piece of m,ediumdensity wood particle board. The thickness of the particle boards used shall not_beless &an12 mm. [ Page 4; clause 6.15 Gluing of Joint& ( renumbered vi& Awmdment No. 1 ) ] -Add thefollowiqj at the end of the clause: IJowevei, gluing of joints is optiotil .and may be done with the agreement behueen the purchaser and the supplier. (Page 6, clauk clauses: til1 TESTS 11.1 Door shutters shall be subjected to the following tests in accordance kith IS 4020 ( Parts 1 to 12 ) : .1994 Door shutters - Methods of tests (second revision): i) ii) IS 4020 ( Part 2 ) : 1994 IS 4020 (Part 3 ) : 1994 Dimensions and defects of squareness General tIatness 1. 11 lo 11.3 ) Subrptitute foUo*ng for the existing the

Amend No. 2 to IS 1003 (Part 1) : 1991

iii)

IS 4020 (Part 4) : 1994 Local planeness tesl IS4020(Par15): IS4020(Parf6): 1994 Impact indentation lest

iv) v) vi) vii) viii) ix) x)

1994 FIexure test Edge loading test

IS 4020 ( Pa rl7 ) : 1995

IS 4020 ( Prrt 8 ) : 1994 Shock resisting test IS 4020 ( Part 9 ) : 1994 Buckling test

IS 4020 ( Part 10 ) : 1994 Misuse test IS 4020 ( Part 11) : 1994 Slamming test IS 4020 ( Part 12 ) : 1994 Screw holding power test Substitute the following for the existing

xi)

(Page 6, c1uuse.s 12 und 12.1 ) clauses:

12 SAMPLING AND CRITE@IA FOR CONFORMITY

12.1 The sampling and criferia for conformity for timber panelled and glazed door shutters shall be as per 5 of IS 4020 ( Part 1 ) : 1994 for the tests to be conducted as per 11.1.

Delete 13 13034 : 1990 Methods of tests for timber (Page7,AnnexA)panelled and glazed shutters: Type f&s. (Page 9, Annex C ) - Delete.

Printedat Dee Kay Printers,New Delhi-l 10015, India.

(CEDll)
2

NO. 3 SEPTEMBER 2000 TO IS 1003 ( PART 1 ) : 1991 TIMBER PANELLED AND GLAZED SHUTTERS SPECIFICATION
PART 1 DOOR SHUITERS ( Third Revision) ( Second coverpag~ foreword ) Insert the following new pars after the

AMENDMENT

sixth pant: A scheme of labelling environment friendly products to be known as ECO Mark is being introduced at the instance of the Ministry of Enviromnent and Fomsta (MEF), Government of India. The ECO Mark shall be administered by the Bureau of Indian Standards (BIS) under the BZS Act, 1986 aa per the Resolution No. 71 dated 21 February 1991 published in the Oazette of the Government of India. For a product to be eligible for ECO Mark, it shall also carry the Standatd Mark of the BIS besides meeting additional optional environment friendly requirements. ( Page 6, clause 12.1 ) Insert the following new clause after 12.1 and renumberthe auttaequentclauses:
13 REQUIREMENTS

FOR ECO MARK

13.1 Door shuttexs shall be manufactured from agricultural or industrial wastes or wood residues or wood from sources other than naturalforests such as timber from industrial and social fonxtry plantations, shade tree from tea and coffee estate etq as specified in IS 12S96 :1990 and such doors shutters shall conform to the requirements of quality and performance as speeified in this atsndard aa well as the requirements of ECO Mitrkfor all the referredstandards.
NOTES

1 fhe manufacturer shatl provide documentary evidence by way of certificate or declaration to Bureauof IdIan Standardawhile apptyingfor ECOMark. 2 llw manufacturetashall prodwx to BIS environmentalconsent clearance from tbe concerned State Pollution Control Boardaa per the proviaionaof the Water (l+ewrtkw and Control ofPollution)Act, and Control of Pollution)Act, 1974 andAir (fi&on t 1981 atongwith the authorizatio~ if requiredunder the Environnwn (protection)Act, -1986,while appfying for ECO Mark.

Amend No. 3 to IS 1003 ( Part 1 ): 1991 (Page 6, renumbered clause 14.1) Insert the following at the end of the

clause: e) Species of timber, in case of ECO Mark, and f) The criteria for which the producthas been labelled as ECO Mark.

( CED 11 )

ReprographyUniLBIS, New Delhi, India