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The project is a copper/gold/silver prospect 350kms NE of Jeddah, in the Kingdom of Saudi Arabia.
Figure 1: Location of the project in the Kingdom of Saudi Arabia The deposit is a volcanogenic massive sulphide (VMS). The sulphide minerals being chalcopyrite and pyrite, with traces of bornite, covellite and chalcocite. Head grade is anticipated to be 1.73% Cu, 0.22ppm Au and 4.7ppm Ag Initial mining will be by underground mining, but a satellite pit will be added subsequently. Roof support will entail rock bolting, reinforced meshing and shotcreting.
Figure 2: Picture showing rock bolting and reinforced mesh used for roof support Underground ore will be trammed up a decline to the ROM pad, from where processing will commence. After crushing in a single toggle jaw crusher, milling will be by SAG mill, followed by ball mill. SAG mill will be 7.9x4.8m and ball mill 5.5x9.2m. The ore is very hard with a Bond work index of 22.4 kWht-1.
Treatment rate will be 3mtpa. Anticipated production cost is 150/lb of copper, after gold and silver credits. The deposit is ideally located for smelting in either the east or the west.
Figure 5: Decline through which ore will be trammed Being a clean ore, treatment will be by conventional flotation employing rougher and scavenger flotation, with two stages of cleaning.
Figure 6: Rock from Jabal Sayid mine showing the copper mineral, chalcopyrite
Plant recoveries are expected to be as follows: Copper 95.9% Gold 67.2% Silver 69.8%
An entirely new camp and surface infrastructure will have to be constructed to attract multi-cultural and multi lingual workers, of the right calibre.
Because of the fragile ecosystem in the area of the mine, stewardship of the environment will be paramount.
Figure 14: The fragile desert environment which demands good stewardship of the environment by mining operations Utilisation of meteoric water is not permitted and drains have to be put in to channel such water from the mine site into the nearby wadi. The Bedouins living in the vicinity of the wadi abstract water for human and livestock consumption using wells.
Plant design entails filtering of tailings to abstract and recycle the maximum amount of water. Top up water will be trucked in from Madina, being sewage plant overflow. The filtered tailings will be dry stacked in a plastic-lined tailings storage facility/impoundment (TSF). A mist fogging system will be installed in the area of the crusher and at all belt transfer points to suppress dust. Dust and noise monitoring will be an integral part of mining operations. Power will be generated by a contractor on site and purchased at a contracted rate. An incinerator and waste disposal facility will be installed to deal with camp waste. The incinerator will be capable of processing 250 kgh -1 of waste at a temperature of 1,000C utilising the 3T formula of time, temperature and turbulence.
Figure 16: Proposed waste incinerator Oil collection facilities will be functional as a precursor to recycling. Used batteries will be recycled.
Figure 19: Panoramic view of the plant, looking from the West in December 2011
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Figure 20: Flotation and dewatering sections under construction in December 2011
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