Beruflich Dokumente
Kultur Dokumente
Part I: Experiments
YUANXIN ZHOU and P. K. MALLICK
Centerfor Lightweighting Automotive Materials and Processing University o Michigan-Dearborn f Dearborn, Michigan 48128
The tensile behavior of unfilled and 40 w?! talc-filled polypropylene h a s been de50, and three different termined at four different temperatures (21.5, 75 and 100C) strain rates (0.05, and 5 min-'). Experimental results showed that both unfilled 0.5 and talc-filled polypropylenes were sensitive to strain rate and temperature. Stressstrain curves of both materials were nonlinear even at relatively low strains. The addition of talc to polypropylene increased the elastic modulus, but the yield strength and yield strain were reduced. The temperature and strain rate sensitivities of these materials were also different. An energy-activated, rate sensitive Eyring equation was used to predict the yield strength of both materials. It is shown that both activation volume and activation of energy increased with the addition of talc in polypropylene.
1 INTRODUCTION .
uring the past several years, both unfilled and mineral-filled polypropylenes have found a n increasing number of applications in automotive components, such as instrument panels, radiator fans, heating ducts and housings (1). The principal reason for this increasing attention is the fact that polypropylene provides a balance of strength, modulus and chemical resistance at a relatively low cost. Both polypropylene and mineral-filled polypropylene have many potential applications in automobiles, appliances and other commercial products in which creep resistance, stiffness and some toughness are demanded in addition to weight and cost savings. Most of these applications require good performance over a range of temperatures and deformation rates. Hence it has become important to know the effects of temperature as well as strain rate on the mechanical behavior of polypropylene and its composites. Mechanical behavior of polypropylenes has been reported by many investigators in the past. Many of these studies involved understanding the structureproperty relationships or deformation characteristics of polypropylene. In recent years, Hartmann et al. (2) have reported the tensile yield behavior of polypropylene l at different temperatures. Duffo et a . (3)examined the tensile behavior of polypropylene in a temperature l range between 20C and 150C.Arruda et a . (4)
examined the strain rate-dependent, large plastic deformation of polypropylene under uniaxial compressive load at various strain rates. Most of the publications on mineral-Elled polypropylenes have addressed the effect of filler volume fraction or filler surface modification on the mechanical properties, such as modulus and impact resistance, or morphology of the mater a . For example, in one recent study, Stamhuis (5) il showed that talc filler can significantly improve the impact resistance of polypropylene if it is physically blended with either an SBS or an EPDM elastomer. Radhakrishnan and Saujanya (6)have considered the effect of CaSO, filler on crystallization and morphology of polypropylene. In the present paper, the tensile behavior of an unfilled polypropylene and a talc-filled polypropylene were studied at four different temperatures and three different strain rates. The purpose of this study was to determine the strain rate sensitivity and temperature sensitivity of polypropylene and talc-filled polypropylene. A further purpose of this study was to develop a simple constitutive equation that can describe the stress-strain characteristics of these materials over a range of temperatures and strain rates. The constitutive equation is presented in Part I1 of this research.
2. EXPERIMENTS
The materials investigated in this study were an unfilled homopolymer polypropylene and a 40 w%
2449
3 RESULTS . Tensile stress-strain curves of d e d and talc-filled polypropylene in the flow (L) direction under different test conditions are shown in Figs. 2 and 3, respectively. Tensile stress-strain curves normal to the flow (W) direction are similar in nature. From Figs. 2 and 3, it can be observed that the stress-strain relationships of both unfilled and talc-filled polypropylene were nonlinear even at strains lower than the yield strain. Each curve shows a maximum stress, which is assumed to be the yield strength of the material. After yielding, stress decreased steadily with strain until fracture
2450
2451
30
7
20
c c
' a
WY
r a
c
rc
10
--.a-
'-
-p-
__ -
B--.--
-?
0-
-_ 3-
Unfilled Polypropylene [ L l )
0
0.00
0.10
0.20
0.30
0.40
Strain
f FYg. 2. Stress-strain curves o UnjZed polypropylene in the_flow iL]direction at various strain rates and temperatures. + 21.5"C, 0.5 5 0.05 mir-'; X 21.5"C. min-'; t 21.5"C.5 rnin-I; A 50C. 0.05 mir-': b 50C.0.5 rnin-I; A 50"C, min-'; 0 75C.0.05 min-': @ 75T, 0.5 rnin-'; 0 75"C, min-'; 0 lOO"C, 5 0.05 mir-'; m100"C.0.5 min-', 100C. min-'. 5
20
h
a
m
CG
z
d)
c
Y
WY
10
-w
T a l c Filled P o l y p r o p y l e n e i L 1 )
o p
0 00
I
I
0 10
0 20
0 30
Strain
f talc-filkd polypropylene in thefiw (L] direction at various strain rates and temperatures. FLg. 3. Stress-strain curves o 40 W O n Symbols are shown i Q. 2.
2452 POLYMER ENGINEERING AND SCIENCE, DECEMBER 2002, Vol. 42, No. 12
(W
13.49 9.76 8.58 15.95 12.10 13.61 17.04 14.46 12.77 14.60 12.55 12.82
(/I
1 1.92 9.23 8.32 16.71 13.65 12.77 17.62 15.07 13.87 13.84 12.20 14.33
0.05 0.5
5
21.5
0.05 0.5
5
50
75
100
0.05 0.5
5
0.05 0.5
5
1.61 1.76 1.89 0.76 0.88 0.99 0.44 0.51 0.62 0.25 0.38 0.46
35.16 38.23 39.81 25.81 28.02 30.60 18.43 20.46 1 22.1 14.77 16.29 17.38
1.70 1.85 1.97 0.91 1.01 1.28 0.33 0.40 0.62 0.33 0.41 0.45
36.91 38.82 41.24 26.74 29.32 31.42 20.40 22.14 24.42 16.84 18.35 19.41
Table 2. Tensile Properties of 40 w% Talc-Filled Polypropylene. Parallel to the Flow Direction (L Direction) Strain Rate (min-l) Temp (C) Modulus (GW Yield Strength (MPa) Yield Strain Normal to the Flow Direction (W Direction)
(N
2.30 2 11 . 2.02 2.65 2.26 2.33 3.14 2.87 2.94 10.64 11.98 8.64
Modulus (GP4
Yield Strain
(/I
1.71 1.88 1.67 2.83 1.98 1.99 8.83 7.64 6.95 8.39 8.33 8.72
0.05
0.5
5
21.5
50
0.05 0.5
5
0.05 0.5
5
75 100
0.05 0.5
5
7.69 7.71 9.30 5.05 6.29 7.10 2.98 3.21 3.38 0.45 0.51 0.81
27.32 28.48 29.66 20.50 22.12 23.40 15.27 15.71 16.80 11.65 13.00 13.52
7.43 8.00 8.23 4.42 5.64 6.45 0.82 0.85 0.92 0.61 0.72 0.73
22.18 24.10 25.22 18.48 19.91 20.68 13.30 14.82 15.79 11.55 12.40 13.05
4. STRAIN RATE SENSITMTY AND TEMPEmTURE SENSITMTY OF UNFILLED AND TALC-FILLED POLYPROPYLENE
From Figs. 2 and 3 and Tables 1 and 2, it can be concluded that both unfilled polypropylene and 40 wtVo talc-filled polypropylene were temperature and strain rate sensitive materials. Figure 6 shows the , i variation of modulus E and yield strength a with h at various temperatures for unfilled polypropylene and talc-filled polypropylene in the flow (L) direction. Similar variation was observed normal to the flow direction, Figure 6 shows that the relationships between E and l n i as well as u y and lni. at the temperatures investigated can be represented by single straight lines, the slopes of which give information about the strain rate sensitivities of modulus and yield strength, respectively. The manner in which modulus and yield strength decreased with increasing temperature can be seen more clearly by plotting E and uy directly as a function of test temperature
(Fig. 7). The following relationships were found to fit the modulus and yield strength data and represent the temperature and strain rate sensitivities of these two materials.
+ nil l
n e~ p - hl(T- To)] x
80 l E
(11
e x p - h,(T- TO)]
(2)
where, E,, uyo. do and To are reference elastic modulus, reference yield strength, reference strain rate and reference temperature, respectively. Two other parameters, m1,2 and appearing in Eqs 1 and 2 are defined as strain rate strengthening coefficient and thermal softening Coefficient, respectively. Mathematically, they are defined as
(3)
2453
0.00
0.10
0.20
0.30
Strain
0.00
0.10
0.20
0.30
Strain
FUJ. 4. Comparison o stress-strain c w s o unJiued polypropylene and 40 w% talc-jZkd polypropylene at 21.5 and 100C and f f strain rate of 5 min-' (a) in theflow (L) direction and (b) normal t theflow direction. o
2454
--
10
p-
0-
Unfilled Polypropylene
0
0.00
0.10
0 20
0.30
0 40
(a 1
Strain
20
10
0
0.00 0.10 0.20
0.30
Fig. 5. Comparison o stress-strain m e s i theflow (L) direction and n o d to thejIow (WI direction at various temperatures f n and strain rate of 5 min-' (4 u n w d polypropylene and (b) 40 w% talc-flled polypropylene. 0 21.5"C (L direction), 21.5"C &V direction), A 50C (L. direction), A 50C &V direction),0 75C (L direction), 0 75C IW direction), 0 100C (L. direction), 100C (W direction).
2455
- - - -38
* - - - - --- - _ - --+-- 1
I
40
"C Yield s t r e n g t h at temperature 50 C Yield strength at temperature 75 "C Yield strength at temperature 100 'CC_A_-
iI
1
30
h
rs
0
-8
-6
11 1
-4
-2
i:
Rg. 6a Effect o strain rate on elastic modulus and yield strength o unfiued polypropylene in t k @ w [L) f f direction.
+.
Yield strength at temperature 11 .5
45
O C
- I
30
c ,
P,
0,.
Lrl
e 3
e
-z -
=t
30
-8
-6
in
-4
-2
FLg. 6b. Effmt of strain rate on elastic modulus and yield strength of 40 w% t&-J.UedpolyprOpylene in t&@w (L] direction.
2456
Unfilled Polypropylene (L 1 )
~
p,.;.
~
. " . . ,.--,. -~
'
min-I
...-
-1
6 4
? ,.
-*
- .+
.. .
. .
-I
-3
4-1
--._
'.
A < .-. -
. ... . , . .-
- -. . . .
.-4
-. -.
20
40
60
80
100
Temperature ( " C )
Fig. 7a. Effect o temperature on elastic modulus and yield strength o u n m d polypropylene in theflow (LJ f f direction.
50
- 40
40
-4
,./-Yield strength a t strain rate 5 min-'
I,-.~ 30
c=
f :
v
"-A', .
.
~
. ,
~
..
~
1 20 ,/
. .- .- . . .
-.-. .,
__
20
c
d .
.. .
-\
-..
c
Q)
'. ,. -
. .
10
E a t strain rate 5 m i n -I ,-E a t strain rate 0.5 m i n , ' . E at strain rate 0.05 mii'
-I
0
20
40
60
80
100
Temperature ( " C )
Fig. 7b. Eff& o temperature on elastic modulus and yield strength o 40 w% talc-filledpolypropylenei theflow ( ) direction f f n L
2457
a h(E,oy)
hl.2 =
aT
(4)
The values of ml,, A1., are calculated from the exand perimental results using the least square method and are given in Table 3. The strain rate sensitivity and temperature sensitivity values are given over the strain rates and temperature range considered here. From Table 3, it can be observed that talc filler not only increased the tensile modulus, but also increased the strain rate sensitivity and temperature sensitivity of modulus. In both L and W directions, the strain rate strengthening coefficient, rn 1, and thermal softening coefficient, A,, for the elastic modulus of talc-filled polypropylene were much higher than those of unfilled polypropylene. On the other hand, talc filler not only reduced the yield strength, b u t also reduced the strain rate sensitivity and temperature sensitivity of yield strength. The strain rate strengthening coefficient, m,. of talc-filled polypropylene was lower by 44.4% in the L direction and by 40.8%in the W direction. The thermal softening coefficient, A,, of the talcfilled polypropylene was lower by 4.89% in the L direction and by l l .3% in the W direction. The dashed lines in I"igs.6 and 7 are simulated results, which fit the experimental data well.
5. DISCUSSION
straight lines, which is the case as seen in Fig. 6. Each of these lines has the same slope, which means that (RT/V) is constant. To determine the activation volume, activation energy and reference strain rate at each temperature, yield strength data at that temperature are first plotted against lnd. The slope of this plot is ( R T / V ) . The activation volume V is determined from this slope. The intercept of this plot at &
=
1 is equal to
( :
- -hho).
9 RT . - - - h e o ) vs. v v
Yielding in polymers is considered an energy activated rate dependent phenomenon (9). The yield strength of a polymer is represented by the Eyring equation:
(5)
where,
cry =
Q = activation energy
V R
T
= =
i = strainrate .
According to Eq 5, plots of yield strength uy vs. l n d at different temperatures should produce parallel
Uniaxial tensile tests were conducted on unfilled polypropylene and 40 WO! talc-filled polypropylene at four different temperatures and three different strain rates. Based on the analysis of the experimental data, the following conclusions are reached:
Table 3. Strain Rate StrengtheningCoefficients (ml and m,) and Thermal Softening Coefficients (Al and 4)of Unfilled Polypropylene and Talc-Filled Polypropylene.
~~ ~~~
Unfilled Polypropylene (L) m, (for elastic modulus) A, (for elastic modulus) m, (for yield strength) A, (for yield strength)
Note: L and W represent parallel to the flow and normal to the flow directions. respectively
2458
Unfilled Polvpropylene ( L )
__
Talc Filled P o l s p i o p t l e n e ( L I
Uiifilled Polypropylene (Wi)
-'u
ill
c
i i'
0
0 08
0 12
0 16
0 20
0 24
liv ( 1 / n m 3
Ftg. 8. P b t s to determine actiuation energies.
21.5
50
75
100
Note: Land W represent parallel to the flow and normal to the flow directions, respectively.
301.4 1.159X
396.1
291.4 2.028:<
365.2
lo8
2.147X 1' 0O
lo7
6.001X
lo9
Note: Land W represent parallel to the flow and normal to the flow directions, respectively.
2459
Yuanxinzhou and P. K. M d k k
1. Unfilled polypropylene and talc-Med polypropylene
ACKNOWLEDGMENT
The authors would like to acknowledge the financial support provided by the Ford Motor Company under its University Research Program to conduct this research. The authors would also like to thank Dr. Zhen Wang of UM-D for helping in some of the experiments and Dr. Y. Zhang, currently of Visteon, for sponsoring this research.
are typical strain rate and temperature dependent materials. Both elastic modulus and yield strength of unfilled polypropylene and talc-filled polypropylene decreased with increasing temperature and increased with increasing strain rate.
2. Talc-filled polypropylene exhibited significantly different tensile properties in the flow direction of
injection molding than normal to the flow direction. The difference in tensile properties of unfilled polypropylene in these two directions was relatively small.
3. The talc filler increased the tensile modulus of polypropylene, but decreased both yield strength and yield strain. Talc filler increased the strain rate and temperature sensitivities of tensile modulus and decreased the strain rate and temperature sensitivities of yield strength.
4. Yield strength of both unfilled polypropylene and
REFERENCES
1. J. L Broge, AutomotiveEng. International, 108, (2000). . 70 2. B. Hartmann, G. F. Lee, and W .Wong. Polyrn Eng. Sci., 27, 823 (1987). 3 P. DuEo. B. Monasse, J. M. Haudin, C. G'Sell, and A. Da. houn, J. Mater. Sci, 30, 701 (1995). 4. E. M. Arruda, S. Ahzi, Y. Li, and A. Ganesan, J. Eng. Mater. andTeck, 11s. 216 (1997). 5. J. E.Stamhuis, Polyrn Comp., 5 , 202 (1984). 6.S. Radhakrisnan and C. Saujanya, J. Mater. Sci., 33, 1069 (1998). 7. Data Sheets, Ferro Corporation, Specialty Plastics Group, 200 1. 8. L. T. Nielsen and R. F. Landel, Mechanical Properties o f Polymers and Composites, 2nd Ed., Marcel Dekker, Inc., New York (1994). 9. I. M. Ward, Mechanical Properties o Solid Polymers,2nd f Ed., John Wiley & Sons, New York (1983).
talc-filled polypropylene can be predicted using a n energy activated rate dependent Eyring equation. Both activation volume and activation energy of talc-filled polypropylene were higher than those of unfilled polypropylene. Also, activation energy showed direction dependence, while activation volumes were direction independent.
2460