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SECTION-VIII

REQUEST FOR QUOTATION (RFQ)

(TECHNICAL PART)

TECHNICAL SPECIFICATION & SCOPE OF

SUPPLY FOR VALVES

PROJECT: GSU/GPU MODIFICATION JOBS

OF

M/s GAIL ( INDIA ) LIMITED

AT

PATA, DISTT. – AURAIYA ( U.P. )

  4288-MPTS-6302 1
 

4288-MPTS-6302

1

PROJECTS & DEVELOPMENT INDIA LTD

DOCUMENT NO

REV

SHEET

1

OF 16

TECHNICAL SPECIFICATIONS AND NOTES

FOR

ENQUIRY OF VALVES

PROJECT:

GSU & GPU MODIFICATION JOBS

OF

M/s GAIL ( INDIA ) LIMITED

AT

PATA , AURAIYA ( U.P )

1

25.07.06

 

CLIENTS COMMENTS ADDED & ISSUED FOR ENQUIRY

VRIND

AT

AT

0

30.06.06

30.06.06

ISSUED FOR DRAFT ENQUIRY

VRIND

AT

BP

P

24.06.06

 

ISSUED FOR REVIEW & COMMENTS

VRIND

AT

 
   

EFF

       

REV

REV DATE

DATE

PURPOSE

PREPD

REVWD

APPD

FORM NO: 02-0000-0021F1 REV0

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TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES 4288-MPTS-6302 1 DOCUMENT NO REV GSU &
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CONTENTS

SECTION

DESCRIPTION

SHEET NO.

Cl. No

1.0

GENERAL

4

2.0

GENERAL INSTRUCTIONS FOR BIDDING PURPOSE ONLY

4

3.0

MATERIAL

5

4.0

DESIGN AND CONSTRUCTION

5

5.0

OPERATION

9

6.0

TESTING

10

7.0

INSPECTION

11

8.0

RADIOGRAPHY OF CAST VALVES

8

9.0

IBR CERTIFICATION

13

10.0

DOCUMENTATION

13

11.0

MARKING & PRESERVATION

14

12.0

PACKING AND DISPATCH

14

13.0

GUARANTEE

15

14.0

BY-PASS PIPING ARRANGEMENT

15

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LIST OF ATTACHMENTS

SL.

   

No. of

No.

Document / Drawing No.

 

DESCRIPTION

Sheets

1

4288-PNMP-DD-6701-

General Specification of Valve Data Sheet for Gate, Globe & Check Valves.

 

REV- 0

13

2

4288-6701

Price Schedule for Supply of Valves

 

ANNEXURE-I

(

GATE, GLOBE & CHECK Valves )

for Indian Bidders against SECTION –VI of Tender/ENQ Documents

1

3

4288-6701

Price Schedule for Supply of Valves

 

ANNEXURE-II

(

GATE, GLOBE & CHECK Valves )

for Foreign Bidders against SECTION –VI of Tender/ENQ Documents

1

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1.0

GENERAL

1.1

Scope: This specification defines the responsibility of the supplier and covers supplementary requirements relating to manufacturing, fabrication, inspection, testing, painting, packing and dispatch etc. This specification shall be read in conjunction with code and enquiry documents. The vendor must contact PDIL for clarification. As a general rule the most stringent requirement shall govern and PDIL’s option shall be binding.

1.2

Vendor shall supply valves in accordance with the valve specification sheets along with auxiliaries, if any, such as gear operator, bypasses, drains etc. wherever specified in the specification sheets, subject notes and all other enclosures of the ENQ. documents.

1.3

Vendor shall quote in strict accordance with the valve data / specification sheet subject technical specification & notes and all other enclosures of the ENQ. documents.

1.4

All the standards referred shall be of latest edition.

1.5

In case of conflict between different specification and general condition of supply, the vendor shall contact PDIL for any clarifications/confirmation; otherwise it shall be assumed that all clauses are clear to the vendors.

1.6

The quantities mentioned are tentative, may vary + 25% and will be decided at the time of placement of order. The quantity of individual item may vary more than 100%. The price shall be firm for these variations.

1.7

Sub-orders of castings/forgings shall be placed on foundries approved by PDIL inspection department for Indian vendors.

2.0

GENERAL INSTRUCTIONS FOR BIDDING PURPOSE ONLY

2.1

Each sheet of technical specification & notes for supply and valve data sheet /specification sheet shall be duly signed and stamped by competent authority and shall be enclosed along with offer without which the offer shall be considered incomplete and rejected without any reference.

2.2

The price shall be quoted on the zerox copy of the same sheet of the Bill of Material attached with the enquiry specification and any deviation from the required specification shall be marked therein. Prices typed on other format shall not be considered for evaluation and rejected without any reference.

2.3

Any deviations from the clause stipulated here, in the code and other enquiry documents shall be clearly mentioned in a separate “Deviation List” with proper ref. no. In the absence of any such indications, it shall be assumed that the offer

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TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES 4288-MPTS-6302 1 DOCUMENT NO REV GSU &
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complies with all the requirements in totality and such assumptions shall be strictly binding on the supplier.

2.4

All testing charges shall be included in individual prices of the items. If third party inspection charges are not indicated, it shall be assumed that it is included in the offer. If third party inspection charges are extra, it shall be indicated as percentage basis of individual item. In no case third party inspection charges shall be indicated as lump-sum amount.

3.0

MATERIALS

3.1

Copper and copper alloys are not permitted for construction of any parts of the valves. This is to be specifically confirmed by the vendor in the offer.

3.2

All materials, whatsoever, required to complete the supply shall be procured by the supplier and all such materials shall be covered with due identifiable material test certificates.

4.0

DESIGN AND CONSTRUCTION

4.1

Valve shall be designed, manufactured, tested, inspected and marked as per the manufacturer standards, design codes and standards (latest editions) Indicated in the respective valve specification sheets. Any conflict between the requisition, enclosures, specification sheets and referred standard codes shall be brought to the notice of the purchaser for clarifications, but generally, specification sheets and enclosures of the requisition including subject notes shall govern. After issue of the purchase requisition (PR)/P.O, no deviation to specification/ standards shall be permitted through vendor drawing approval. Approval of drawings shall be valid only for design/ constructional features.

4.2

All flanged valves shall-have flanges integral (except forged valves) with the valve body. Flange face finish shall be normally specified in the valve specification sheet as serrated finish, 125 AARH etc. The interpretation for range of face finish shall be as follows:

Stock Finish

1000 µ in AARH max.

Serrated Finish / Smooth Finish / 125 AARH

Serrations with 125 to

 

250 µ in AARH

 

Extra Smooth Finish / 63 AARH

32 to 63 µ in AARH

4.3

For all weld end valves with bevel end the contour of bevel shall be as per ASME

B16.25.

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4.4

For flanged valves with Ring Joint flanges the hardness shall be as follows:

 
 

Flange Material

Min. Hardness of Groove (BHN)

 

Carbon Steel

140

 

1 % Cr to 5 % Cr

150

 

Type 304,316,321,347

160

 

Type 304L, 316L

140

4.5

Following requirements for check valves shall be met over and above the valve spec sheet requirements:

4.5.1

Unless specified otherwise in the data sheet all check valves 3” & above (except in 900#, I500# & 2500# rating) shall have a drain boss at location "G" (Refer Fig no. 1of ASME B16.34). A tapped drain hole with plug shall be provided as per ASME B16.34. Threads shall be as per ASME B1.20.1 (Taper) NPT.

4.5.2

Wherever check valve disc assembly is supported from the cover of the check valves the following shall be ascertained.

i) Positive location / positioning of cover must be provided to ensure correct alignment of the valve disc.

ii) Hinge pin design must permit accurate alignment of the disc and valve seat.

4.5.3

For heavy check valves, provisions shall be available for lifting by way of lugs, eye bolts and other such standard devices.

4.6

If an overlay weld deposit is used for the body seat ring seating surface, the corrosion resistance of the seat ring base material shall be at least equal to the corrosion resistance of the material of the shell.

4.7

Following bypass requirement shall be met.

 

4.7.1

Bypass requirement for gate valve is indicated in the respective data sheets. As a rule, the following shall be followed.

ANSI 150 Class ANSI 300 Class ANSI 600 Class ANSI 900 Class ANSI 1500 Class

On sizes 26" and above On sizes 16" and above On sizes 6" and above On sizes 4" and above On sizes 4" and above

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ANSI 2500 Class

On sizes 3" and above

4.7.2

The by pass piping arrangement shall be such that clearance between main valve body and by-pass assembly shall be the minimum possible for layout reasons. Vendor shall follow the sketch given in clause 14.0

4.7.3

By-pass valve shall be a globe valve. The sizes shall be as under:

On main valve 4”

: ½“or more

On main valve > 4” but < 10”

: ¾ “or more

On main valve 10”

: 1” or more

4.7.4

Vendor shall supply the by-pass valve duly tested and fitted to the main valve. Valves with by-pass shall have the direction of flow marked on the main valve. By pass attachment to the main valve body shall not be screwed. All fillet welds for by pass installation shall be 100% examined by DP/MP test.

4.8

Valve body /bonnet shall be forged / cast as specified. Forgings are acceptable in place of casting but not vice-versa.

4.9

Material of construction of yoke shall be minimum equivalent to body /bonnet material.

4.10

Stem shall be forged or machined from forged /rolled bar. No casting is permitted. However integral stem of cast stainless steel ball valve is acceptable.

4.11

Stelling / hard facing by deposition shall be minimum 1.6 mm renewable seat ring shall be seat welded.

4.12

For all austenitic stainless steel valves Inter Granular Corrosion (IGC) test shall be conducted as per following:

4.12.1

ASTM A262 Practice "B" with acceptance criteria of "60 mils/year (max.)" for all materials - forged, rolled, wrought and casting.

Or ASTM A262 practices "E" with acceptance criteria of “No cracks as observed from 20X magnification for all materials other than castings. Microscopic structures to be observed from 250 X magnification “in addition.

4.12.2 When specifically asked for in the Enquiry documents for high temperature application of some grades of austenitic stainless steel (e.g. SS309, 310, 316, 316H etc.)ASTM A262 Practice "C" with acceptance criteria of “15 mils/year (max)” shall be conducted.

4.12.3 For the IGC test as described in Clauses 4.12.1 & 4.12.2, two sets of samples shall be drawn from each solution annealing lot. One set shall correspond to the highest Carbon content and the other to the highest pressure rating. When testing

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is conducted as per practice "E", photograph of the microscopic structure shall be submitted for record.

4.13 All types of 321 or 347 stainless steel valves shall be in a stabilised heat treated condition. Stabilising heat treatment shall be carried out subsequent to the normal solution annealing. Soaking temperature and holding time for stabilizing heat treatment shall be 900°C and 4 hours respectively.

4.14 Spiral wound bonnet gaskets are to be provided with inner/outer ring except when capsulated gaskets type body-bonnet joints are employed, Outer ring may be avoided in case of non-circular spiral wound gasket used in 150# valve provided the outermost layer of spiral touches the bolts ascertaining the centring.

4.15 Ball/ Plug/ Butterfly Valves:

4.15.1 As per qualification, fire safe test as per API 607 / API6FA / BS6755 Part II shall be carried out on soft seated ball, plug & butterfly valves and also on lubricated plug valves. The test shall be witnessed and certified by a third party inspection agency like Lloyds, BVIS, DNV or PDIL. The vendor has to submit test certificate for the particular design of the valve offered.

4.15.2 Each valve shall be supplied with a lever/wrench except for gear operated/motor operated valves.

4.15.3 Soft-seated ball, plug & butterfly valve shall be supplied with antistatic device.

4.15.4 Soft seated BW/SW end ball valves shall have a 100 mm long seamless pipe nipple welded to each end of the valve. Nipples are to be welded prior to assembling Teflon seal/seats. Specifications of the nipples shall be as indicated in the ENQ. documents

4.1.5 The face to face dimensions of all ball valves shall be same as those of gate valves of the corresponding ANSI class (except 10” onwards in class 150 where the face to face dimensions shall be as per API 6D long patterns).

4.16.6 The ball of ball valve shall not protrude outside the end flanges of valve.

4.16.7 Ball valves shall be of floating ball /trunion mounted type as per following:

150#

8” & below 10” & above

Floating valve Trunion mounted.

300#

4” & below 6” & above

Floating valve Trunion mounted.

600#

1.5” & below

Floating valve

& above

2” & above

Trunion mounted.

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4.16.8 Unless otherwise specified in the data sheets, bore of all reduced bore ball valves shall be limited to one size lower than the nominal bore.

4.17

The MOVs are to be installed in an open area and the actuators shall be suitable for all weather conditions. The testing of complete assemblies of MOVs along with the actuators shall be done by the supplier at his Works. Torque details for MOVs shall be furnished by the bidder / supplier in the suitable format approved by consultant.

5.0

OPERATION

 

5.1

Generally the valves are hand or lever operated. Gear operation shall be provided as under:

 

Valve Type

Class

Size Requiring Gear Operator

 

Gate valve and Diaphragm valve

150

Class

14” and larger

300

Class

14” and larger

600

Class

12” and larger

900

Class

6” and larger

1500

Class

3” and larger

2500

Class

3” and larger

Globe valve

900 Class

6” and larger

1500

Class

3” and larger

2500

Class

3” and larger

Ball valve /Plug valve (Other than pressure balance plug valve)

150

Class

6” and larger

300

Class

6” and larger

600

Class

4” and larger

 

900

Class

3” and larger

1500

Class

3” and larger

Butterfly valve

150

,300 Class

6” and larger

 

For sizes lower than these ranges, hand wheel/lever/ wrench shall be provided. For pressure balance plug valves manufacturer's recommendation shall be acceptable provided the requirements specified in clause 5.6 are met.

5.2

Gear operator shall be as under, with position indicators for open/close positions and with limit, stops. (Limit stops are not applicable for gate and globe valve)

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For Gate /Globe/ Diaphragm valves

Totally enclosed bevel gear in grease case with grease nipples/plugs.

For Ball /Plug/Butterfly valves

Totally enclosed helical worm or combination of helical ,worm and spur gear in grease case with grease nipples/plugs

5.3

5.4

5.5

5.6

6.0

6.1

6.2

Where gear operator is not called for as per Clause 5.1 but vendor recommends a gear operator, he shall highlight such case(s).

Gear operator shall be so designed as to operate effectively with the differential pressure across the closed valve equal to the cold non-shock pressure rating.

Ball plug and butterfly valves, even with wrench or lever operators shall have "Open" position indicators with limit stops.

Hand wheel diameter shall not exceed 750 mm and lever length shall not exceed 500 mm on either side. Effort to operate shall not exceed 35 kg at hand wheel periphery. However failing to meet the above requirement, vendor shall offer gear operated valve and quote as per clause 5.3.

TESTING

C.S. Butterfly valves to AWWA C-504 shall be designed and tested according to:

:

II) Tests are to be conducted as specified under sec. 4.3 and 12 of AWWA C-504 and records of these tests are to be submitted.

III) Type of installation in plant.

I) Maximum shut-off pressure

6 kg/cm 2 g at 70 o C

All valves castings shall be of radiographic quality, the castings of following valves shall be subjected to radiography to the following extent:

Material

Pressure rating

Extent of radiography (min. 1 valve)

 

(lbs.)

C.S. /LT C.S./A.S./S.S.

150

lbs > 26”

100 % valves -- do -- -- do --

-- do

--

300

lbs > 18”

 

> 600 lbs - all sizes

6.3

Butt welded ends of valves of all ratings shall be 100% radiographed.

Radiography films shall be supplied along with delivery of valves.

Stellited valves shall be subjected to 100% D.P. test of stellite facing and 10% hardness test for the hard facing.

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7.0

INSPECTION

7.1

Inspection authority means PDIL /Owner / the Inspection Agencies approved by the Owner/PDIL. Approved inspection agencies in addition to PDIL/Owner are M/s Lloyds/TUV/BVIS/Japan Inspection Agency etc. for overseas vendors for both IBR & Non-IBR items. However PDIL will be inspection agency for IBR & Non-IBR items & Chief Inspector of Boilers for IBR items for Indian vendors.

7.2

Valves meant for steam service are marked IBR in piping bill of materials. These valves shall be tested in accordance with the requirements of IBR and certified in form IIIC by authorized inspection agency for the steam conditions as per data sheets.

7.3

The inspecting authority shall be provided free access at all reasonable time to those parts of supplier’s work engaged in production and testing of materials ordered.

7.4

The inspecting authority shall have the right to select random samples for check test and reject materials, if samples furnished as above and tested as per the specifications fail to meet the requirement specified.

7.5

Quality assurance plan shall be approved by concerned PDIL inspection department before starting of assembly & testing of valves.

7.6

All valves shall be inspected during various stages of manufacturing starting from identification of raw materials to completion. Valves shall be considered acceptable for dispatch only after final certificate of acceptance is issued by the inspector.

The various stages of inspection of valves include inspection of valve casting, forging, spindle and trim materials received from sub-supplier by co-relating test certificates and check analysis wherever required. Parts assembled in valves such as bonnet, wedge, seats, gland packing etc. shall be inspected prior to assembly of valves for workmanship and long life.

After the assembly of valves, the hydrotest with water or air test for body & seat shall be carried out for each valve as per specified standard and test pressures.

Finally all valves are to be cleaned, dried and painted only after final acceptance certificate is issued by inspector.

The vendors who are having ISO 9001 certification shall not be relaxed for any of the stages of inspection mentioned above. They may give 15 days notice to the concerned inspector for every stage of inspection so that their production schedule is not affected.

7.7

Testing performed in the presence of the purchaser’s representatives shall not relieve the supplier of their own responsibilities and guarantees and any other contractual obligations.

8.0

RADIOGRAPHY OF CAST VALVES

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8.1

Valves Castings shall undergo radiographic examination as specified below. However, for sizes 24” & below in 150# and 16” & below in 300#, radiography percentage specifically mentioned in individual valve material spec. sheet shall govern.

Material

Rating

Sizes Range

Radiography

 

All

150#

24” and above

Nil

26” & above

100%

300#

16” & below

Nil

18” & above

100%

600# & above

All sizes

100%

No radiography is required for valves of sizes 26” in cooling water service (A3A)

Radiography specified as random 10% or 20% etc. in the respective valve data sheet implies 10% or 20% etc of number of valves ordered against each item number with a minimum of one valve against each item.

8.2

Radiography procedure, areas of casting to be radiographed shall be as per ASME B16.34 and acceptance criteria shall be as per ASME B16.34 Annexure-B. However for areas of casting to be radiographed for types of valves not covered in ASME B16.34, vendor shall enclose details of areas to be radiographed in line with ASME B 16.34.

8.3

For random radiography wherever specified in individual data sheets, the sampling shall be as per size of the quantity ordered for each foundry.

 

8.4

Radiography wherever specified in the data sheets or as per clause 8.1 shall be done by Gamma Rays to get the required sensitivity.

8.5

over and above the stipulations laid down in clause 8.1, 8.2, 8.3& 8.4 all valve castings when sourced indigenously shall only be procured from foundries approved by Consultant. A list of such foundries is available with Consultant regional inspection office.

9.0

IBR CERTIFICATION

 

9.1

For valves described “IBR” valves shall be in accordance with the latest IBR (Indian Boiler Regulation) including the requirements specified in the specifications.

FORM NO: 02-0000-0021F2 REV1

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_ TECH

SPECN AND NOTES _ ENQ OF VALVES_REV_1_25.07.06.doc

TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES 4288-MPTS-6302 1 DOCUMENT NO REV GSU &
TECHNICAL SPECIFICATIONS AND NOTES
FOR ENQUIRY OF VALVES
4288-MPTS-6302
1
DOCUMENT NO
REV
GSU & GPU MODIFICATION JOBS OF
M/s GAIL ( INDIA ) LTD. , PATA , AURAIYA ( U.P )
SHEET
13 OF
16

9.2

For SW/BW end carbon steel valves under the chemical composition shall conform to the following:

Carbon (Max.)

:

25%

Others (S, P, Mn)

:

As per IBR regulations.

The above composition is not valid for non-IBR valves.

9.3

Valves coming under the purview of “IBR” (Indian Boiler Regulation) shall each be individually accompanied by IBR certificate original in form III-C duly approved by IBR authority /local authority empowered by the central Boiler Board of India. Photocopy of original certificates duly attested by the local boiler inspector where the supplier is located is the minimum requirement for acceptance.

9.4

All “IBR” valves shall be painted red in body–bonnet / body–cover joint.

10.0

DOCUMENTATION

10.1

The manufacturer shall submit the following with the offer:

i. Complete descriptive and illustrative catalogue/literature.

ii. Detailed cross section drawing with pacts / material lists, weight etc. the ball valves, plug valves, butterfly valves, diaphragm valves and valves to manufacturer’s standard.

iii. Drawings for valves with accessories like gear operator, hydraulic /pneumatic operator, motor, extension bound; extended stems with stands, bypass etc. giving major dimensions.

iv. One copy of the valve specification sheet signed as Accepted by the manufacturer with all deviations marked clearly.

v. If the valve is regretted or has no deviations the manufacturer shall write clearly on valve specification sheet as “REGRET” or “NO DEVIATION”

vi. For subject notes if there is any deviation, the same shall be listed clause wise. Even clauses which are acceptable shall be categorically confirmed as accepted.

vii. On failure to submit documents as specified in from points (i) to (vi) the offer is likely to be rejected.

10.2

Six copies of sectional assembly drawings within 3 weeks of receipt of L.O.I. incorporating manufacturing, testing Std, valve dimensions, part list including material specification, Tag. No., Purchase Order No. etc. for purchaser’s approval before starting manufacturing. The valve shall be manufactured as per

FORM NO: 02-0000-0021F2 REV1

All rights reserved

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_ TECH

SPECN AND NOTES _ ENQ OF VALVES_REV_1_25.07.06.doc

TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES 4288-MPTS-6302 1 DOCUMENT NO REV GSU &
TECHNICAL SPECIFICATIONS AND NOTES
FOR ENQUIRY OF VALVES
4288-MPTS-6302
1
DOCUMENT NO
REV
GSU & GPU MODIFICATION JOBS OF
M/s GAIL ( INDIA ) LTD. , PATA , AURAIYA ( U.P )
SHEET
14 OF
16

delivery schedule on the basis of drawings approved by the purchaser within 4 weeks

10.3

The manufacturer shall submit the following drawings and documents in 8 copies each along with the supply of material. In addition 4 copies shall be sent to PDIL.

I) Material test certificates for body and trim materials. (In this, supplier must indicate clearly chemical composition and physical properties).

II) Hydraulic test certificate.

III) Manufacturer’s guarantee certificate.

IV) Approved sectional drawings of the valves showing complete dimensions with part number and description for easy identification along with the material of construction etc.

V) I.B.R certificate in Form IIIC duly signed by the inspecting authorities for valves meant for steam service.

VI) Inspection and test certificates for Non-IBR items signed by inspecting authority.

10.4

Manufacturer is required to keep proper records of all the certificates such as foundries/forged shop certificates and the check analysis carried out for raw materials.

11.0

MARKING AND PRESERVATION

11.1

Valve marking, symbols abbreviations etc. shall be in accordance with MSS-SP 25 or ANSI B 16.34 or API 6D Sec.7 or the standard referred in specification sheet as applicable. For valves with butt-welding ends, Schedule number is also to be marked. In addition tag no. shall be marked on all the valves.

11.2

Paint or ink marking shall not contain any harmful metal or metal salt such as zinc, lead or copper which cause corrosive attack on heating.

11.3

Carbon steel /Alloy steel valves shall be painted with one coat of inorganic zinc silicate (minimum DFT 65 to 75 microns).

12.0

PACKING AND DISPATCH

12.1

All valves when offered for inspection or when prepared for dispatch to the site shall be free of sand, rust, scale, swarf or any other harmful material.

12.2

Flanged and B.W. ends of all valves shall be protected by means of metal/wooden plates or caps securely fastened to the valve. A joint composed of plastic, rubber and other non-absorbent material shall be placed between the flanges and the plates. Plastic caps are acceptable for small bore valves.

FORM NO: 02-0000-0021F2 REV1

All rights reserved

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_ TECH

SPECN AND NOTES _ ENQ OF VALVES_REV_1_25.07.06.doc

TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES 4288-MPTS-6302 1 DOCUMENT NO REV GSU &
TECHNICAL SPECIFICATIONS AND NOTES
FOR ENQUIRY OF VALVES
4288-MPTS-6302
1
DOCUMENT NO
REV
GSU & GPU MODIFICATION JOBS OF
M/s GAIL ( INDIA ) LTD. , PATA , AURAIYA ( U.P )
SHEET
15 OF
16

12.3

Threaded or exposed machined parts shall be uniformly coated with suitable rust preventive.

12.4

Un-machined exterior surface shall be painted with one coat of black or grey finish. However stainless steel valves shall not be painted.

12.5

Valves shall be painted only after inspection is complete in all respects.

12.6

Valves shall be packed for dispatch in such a way as to minimize the possibility of damage during transit. All valves shall be suitably boxed before dispatch.

12.7

Valves shall be dispatched with packing installed. Hand wheels of valves of size 4” and smaller shall be attached to them. In larger sizes, hand wheels shall be removed and wired to the valves.

12.8

The packing case shall be marked with purchase order no. and shall include complete packing list of all the items contained in the case.

13.0

GUARANTEE

13.1

All valves shall be guaranteed against poor workmanship and defective material as per the ‘Warranties and Guaranties’ clauses mentioned in the commercial terms and conditions of “ITB”.

FORM NO: 02-0000-0021F2 REV1

All rights reserved

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_ TECH

SPECN AND NOTES _ ENQ OF VALVES_REV_1_25.07.06.doc

TECHNICAL SPECIFICATIONS AND NOTES FOR ENQUIRY OF VALVES 4288-MPTS-6302 1 DOCUMENT NO REV GSU &
TECHNICAL SPECIFICATIONS AND NOTES
FOR ENQUIRY OF VALVES
4288-MPTS-6302
1
DOCUMENT NO
REV
GSU & GPU MODIFICATION JOBS OF
M/s GAIL ( INDIA ) LTD. , PATA , AURAIYA ( U.P )
SHEET
16 OF
16

14.0 BY-PASS PIPING ARRANGEMENT

( U.P ) SHEET 16 OF 16 14.0 BY-PASS PIPING ARRANGEMENT NOTES 1. The orientation &

NOTES

1.

The orientation & location of hand wheel of bevel gear operator & the bypass arrangement shall be strictly as per this sketch.

2.

The bypass pipe ends shall be socket/butt welded to the body of the main valve.

3.

The bypass arrangement shall be properly clamped to & supported by the body of the main valve.

4.

Basic design of bypass shall be to MSS-SP-45 & ASME B16.34.

6.

This sketch is applicable for both BGO & Non-BGO Valves.

7.

Vendor shall furnish dimension L1 to L8

FORM NO: 02-0000-0021F2 REV1

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_ TECH

SPECN AND NOTES _ ENQ OF VALVES_REV_1_25.07.06.doc

  4288-PNMP-DD-6701 0
 

4288-PNMP-DD-6701

0

PROJECTS & DEVELOPMENT INDIA LTD

DOCUMENT NO

REV

SHEET

1

OF 13

GENERAL SPECIFICATIONS

VALVE DATA SHEET

FOR

GATE , GLOBE & CHECK VALVES

PROJECT: GSU/ & GPU MODIFICATION JOBS

OF

M/s GAIL ( INDIA ) LIMITED

AT

PATA, AURAIYA ( U.P )

0

30.06.2006

30.06.2006

ISSUED FOR DRAFT ENQUIRY

VRIND

AT

BP

P

24.06.2006

 

ISSUED FOR REVIEW & COMMENTS

VRIND

AT

 
   

EFF

       

REV

REV DATE

DATE

PURPOSE

PREPD

REVWD

APPD

FORM NO: 02-0000-0021F1 REV2

All rights reserved

E:\pnmp36e\GAIL_GSU_GPU_PATA\PROCUREMENT_DOC\ENQ_4288_6701_VALVES\FINAL_ENQ_6701_VALVES_LATEST\4288

-PNMP-DD_6701_REV_0_VALVE DATA SHEET_COVER.doc

GENERAL SPECIFICATION VALVE DATA SHEET 4288-PNMP-DD-6701 Doc. No. 0 Page 1 of 12 R e

GENERAL SPECIFICATION

VALVE DATA SHEET

4288-PNMP-DD-6701

Doc. No.

0

Page 1 of 12

Rev

CHECK VALVE SPECIFICATION

 

Manufacturer’s Offer

Valve Tag No. :

53088

Piping Class: A1N Rating: 800# Ends: SW 3000 # to B16.11

Standard:

Standard :

BS 5352( STD BORE ) 0.5” to 1.5”

Mfgrs Cat/Fig:

Size Range:

Rating:

Ends:

VALVE DESCRIPTION

CONSTRUCTION

MATERIAL

CONSTRUCTION

MATERIAL

BODY

FORGED

ASTM A182 GR F316L

   

COVER

BOLTED

ASTM A182 GR F316L

   

PISTON

 

ASTM A182 GR F316L

   

BODY SEAT RING

NON-RENEWABLE

ASTM A182 GR F316L

   

DISC HINGE

       

HINGE/PIN

COVER STUD BOLT

 

ASTM A193 GR B7

   

COVER NUT

 

ASTM A194 GR 2H

   

COVER GASKET

 

SPR. WND. SS 316L-CA FIL

   

BYPASSES

       

TYPE

LIFT CHECK TYPE

     

Requirement of Gear Operator & Radiography

Refer technical specification & notes for enq. of Valves.

     

Special Service Conditions

 

MAX TEMP. 455 º C

   

WASHER, NUT,PIN

       

Others

       

Hydrostatic Test pressure

 

BODY : 3000 Psi

SEAT: 1760 Psi

   

Test Pressure with AIR

       

NOTES:

 

1. This valve Spec. sheet shall be read in conjunction with technical notes for valves.

 

2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for, Wherever bidder agrees with consultant’s spec bidder shall indicate “AGREED”.

3. No cutting /overwriting by bidder on consultant’s spec is allowed.

 

4. Testing shall be as per BS 6755 ( PART-I )

 

SIGNATURE & SEAL OF MANUFACTURER

GENERAL SPECIFICATION VALVE DATA SHEET 4288-PNMP-DD-6701 Doc. No. 0 Page 2 of 12 R e

GENERAL SPECIFICATION

VALVE DATA SHEET

4288-PNMP-DD-6701

Doc. No.

0

Page 2 of 12

Rev

CHECK VALVE SPECIFICATION

 

Manufacturer’s Offer

Valve Tag no. :

53388

Piping Class: A1N Rating: 150# Ends: FLGD. TO B16.5 RF 125AARH

Standard:

Standard :

BS 1868 2” to 24”

 

Mfgrs Cat/Fig:

Size Range:

Rating:

Ends:

VALVE DESCRIPTION

CONSTRUCTION

MATERIAL

CONSTRUCTION

MATERIAL

BODY

CAST

ASTM A351 GR CF3M

   

COVER

BOLTED

ASTM A351 GR CF3M

   

DISC

 

SS 316L

   

BODY SEAT RING

NON-RENEWABLE

SS 316L

   

DISC HINGE

 

SS 316L SS 316L( NO CASTING)

     

HINGE/PIN

COVER STUD BOLT

 

ASTM A193 GR B7

   

COVER NUT

 

ASTM A194 GR2H

   

COVER GASKET

 

SPR. WND. SS 316L- CA FIL

   

BYPASSES

       

NON-SLAMING ACTION

YES, FOR SIZES 16”

     

TYPE

SWING CHECK TYPE

     

Requirement of Gear Operator & Radiography

Refer technical specification & notes for enq. of Valves

     

Special Service Conditions

 

MAX TEMP 455 º C

   

WASHER, NUT,PIN

 

SS 316L( NO CASTING)

   

OTHERS

       

Hydrostatic Test pressure

 

BODY : 425 psi

SEAT: 305psi

   

Test Pressure with AIR

       

NOTES:

 

1. This valve Spec. sheet shall be read in conjunction with technical notes for valves.

 

2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for. Wherever bidder agrees with consultant’s spec bidder shall indicate “AGREED”.

3. No cutting /overwriting by bidder on consultant’s spec is allowed.

 

4. Testing shall be as per BS 6755 ( PART-I )

 

5. 10% of valve castings shall undergo radiographic examination.

 

6. ALL castings shall be solution heat treated.

 

SIGNATURE & SEAL OF MANUFACTURER

7. Weld repair, if any shall be carried out before solution heat treatment

 
GENERAL SPECIFICATION VALVE DATA SHEET 4288-PNMP-DD-6701 Doc. No. 0 Page 3 of 12 R e

GENERAL SPECIFICATION

VALVE DATA SHEET

4288-PNMP-DD-6701

Doc. No.

0

Page 3 of 12

Rev

CHECK VALVE SPECIFICATION

 

Manufacturer’s Offer

Valve Tag no. :

53076

Piping Class: D1N Rating: 800# Ends: SW 3000 # to B16.11

Standard:

Standard :

BS 5352( STD BORE ) 0.5 to 1.5”

Mfgrs Cat/Fig:

Size Range:

Rating:

Ends:

VALVE DESCRIPTION

CONSTRUCTION

MATERIAL

CONSTRUCTION

MATERIAL

BODY

FORGED

ASTM A182 GR F316L

   

COVER

BOLTED

ASTM A182 GR F316L

   

PISTON

 

STELLITED

   

BODY SEAT RING

NON-RENEWABLE

STELLITED

   

DISC HINGE

       

HINGE/PIN

COVER STUD BOLT

 

ASTM A193 GR B7

   

COVER NUT

 

ASTM A194 GR2H

   

COVER GASKET

 

SPR. WND. SS 316L- CA FIL

   

BYPASSES

       

TYPE

LIFT CHECK TYPE

     

Requirement of Gear Operator & Radiography

Refer technical specification & notes for enq. of Valves.

     

Special Service Conditions

 

MAX TEMP 400 º C RICH AMINE

   

WASHER, NUT,PIN

       

OTHERS

       

Hydrostatic Test pressure

 

BODY : 3000 psi

SEAT: 1760 psi

   

Test Pressure with AIR

       

NOTES:

 

1. This valve Spec. sheet shall be read in conjunction with technical notes for valves.

 

2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space Wherever bidder agrees with consultant’s spec bidder shall indicate “AGREED”.

provided for.

3. No cutting /overwriting by bidder on consultant’s spec is allowed.

 

4. Testing shall be as per BS 6755 ( PART-I )

 

SIGNATURE & SEAL OF MANUFACTURER

GENERAL SPECIFICATION VALVE DATA SHEET 4288-PNMP-DD-6701 Doc. No. 0 Page 4 of 12 R e

GENERAL SPECIFICATION

VALVE DATA SHEET

4288-PNMP-DD-6701

Doc. No.

0

Page 4 of 12

Rev

CHECK VALVE SPECIFICATION

 

Manufacturer’s Offer

Valve Tag no. : 53588

 

Piping Class: D1N Rating: 600# Ends: FLGD. to B16.5 RF 125 AARH

Standard:

Standard :

BS 1868 2” to 24”

Mfgrs Cat/Fig:

Size Range:

Rating:

Ends:

VALVE DESCRIPTION

CONSTRUCTION

MATERIAL

CONSTRUCTION

MATERIAL

BODY

CAST

ASTM A 351 GR CF3M

   

COVER

BOLTED

ASTM A 351 GR CF3M

   

DISC

 

STELLITED

   

BODY SEAT RING

NON-RENEWABLE

STELLITED

   

DISC HINGE

 

SS 316L SS 316L (NO CASTING)

     

HINGE/PIN

COVER STUD BOLT

 

ASTM A193 GR B7

   

COVER NUT

 

ASTM A194 GR2H

   

COVER GASKET

 

SPR. WND. SS 316L- CA FIL

   

BYPASSES

       

NON-SLAMING ACTION

YES, FOR SIZES 16”

     

TYPE

SWING CHECK TYPE

     

Requirement of Gear Operator & Radiography

Refer technical specification & notes for enq. of Valves

     

Special Service Conditions

 

MAX TEMP 400 º C

:

RICH AMINE

   

WASHER, NUT,PIN

       

OTHERS

       

Hydrostatic Test pressure

 

BODY : 2175 psi

SEAT: 1600 psi

   

Test Pressure with AIR

       

NOTES:

 

1. This valve Spec. sheet shall be read in conjunction with technical notes for valves.

 

2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space Wherever bidder agrees with consultant’s spec bidder shall indicate “AGREED”.

provided for.

3. No cutting /overwriting by bidder on consultant’s spec is allowed.

 

4. Testing shall be as per BS 6755 ( PART-I )

 

5. ALL castings shall be solution heat treated.

SIGNATURE & SEAL OF MANUFACTURER

6.

Weld repair, if any shall be carried out before solution heat treatment

 
GENERAL SPECIFICATION VALVE DATA SHEET 4288-PNMP-DD-6701 Doc. No. 0 Page 5 of 12 R e

GENERAL SPECIFICATION

VALVE DATA SHEET

4288-PNMP-DD-6701

Doc. No.

0

Page 5 of 12

Rev

GATE VALVE SPECIFICATION

 

Manufacturer’s Offer

Valve Tag no. :

51088

Piping Class: A1N Rating: 800# Ends: SW 3000 # to B16.11

Standard:

Standard :

API 602 0.5 to 1.5”

 

Mfgrs Cat/Fig:

Size Range:

Rating:

Ends:

VALVE DESCRIPTION

CONSTRUCTION

MATERIAL

CONSTRUCTION

MATERIAL

BODY

FORGED

ASTM A182 GR F316L

   

BONNET

BOLTED

ASTM A182 GR F316L

   

STEM

RISING

SS 316L(NO CASTING)

   

WEDGE DISC

SOLID

ASTM A182 GR F316L

   

BODY SEAT RING

NON-RENEWABLE

ASTM A182 GR F316L

   

STEM PACKING

Renewable with valve open on stream

Graphited asbestos with sacrificial inhib. & INCONEL wire reinforcement

   

HAND WHEEL

NON RISING

Malleable Iron /Cast Steel/Fab. Steel /Duct. iron

   

BONNET BOLTS

 

ASTM A193 GR B7

   

BONNET NUTS

 

ASTM A194 GR2H

   

BONNET GASKET

 

SPR. WND. SS 316L- CA FIL

   

Requirement of Gear Operator & Radiography

Refer technical specification & notes for enq. of Valves

     

Special Service Conditions

 

MAX TEMP 455 º C

   

Back Seat and Shoulder

INTEGRAL

     

Others

O.S &Y

     

Hydrostatic Test pressure

 

BODY : 3000 psi

SEAT: 1760 psi

   

Test Pressure with AIR

 

80 psi

   

NOTES:

 

1. This valve Spec. sheet shall be read in conjunction with technical notes for valves.

 

2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space Wherever bidder agrees with consultant’s spec bidder shall indicate “AGREED”.

provided for.

3. No cutting /overwriting by bidder on consultant’s spec is allowed.

 

4. Testing shall be as per API 598.

 

SIGNATURE & SEAL OF MANUFACTURER

GENERAL SPECIFICATION VALVE DATA SHEET 4288-PNMP-DD-6701 Doc. No. 0 Page 6 of 12 R e

GENERAL SPECIFICATION

VALVE DATA SHEET

4288-PNMP-DD-6701

Doc. No.

0

Page 6 of 12

Rev

GATE VALVE SPECIFICATION

 

Manufacturer’s Offer

Valve Tag No. :

51366

Piping Class: A1N Rating: 150# Ends: FLGD. To B16.5 RF 125AARH

Standard:

Standard :

API 600 2 to 24”

Mfgrs Cat/Fig:

Size Range:

Rating:

Ends:

VALVE DESCRIPTION

CONSTRUCTION

MATERIAL

CONSTRUCTION

MATERIAL

BODY

CAST

ASTM A 351 GR. CF3M

   

BONNET

BOLTED

ASTM A 351 GR. CF3M

   

STEM

RISING

SS 316L(NO CASTING)

   

WEDGE DISC

FLEXIBLE

316L

   

BODY SEAT RING

NON-RENEWABLE

316L

   

STEM PACKING

Renewable with valve open on stream

Graphited asbestos with sacrificial inhib. & INCONEL wire reinforcement

   

HAND WHEEL

NON RISING

Malleable Iron /Cast Steel/ Fab. Steel /Duct. iron

   

BONNET BOLTS

 

ASTM A193 GR B7

   

BONNET NUTS

 

ASTM A194 GR 2H

   

BONNET GASKET

 

SPR. WND. SS 316L- CA FIL

   

Requirement of Gear Operator & Radiography

Refer technical specification & notes for enq. of Valves

     

Special Service Conditions

 

MAX TEMP 455 º C

   

Back Seat and Shoulder

       

Others

O.S &Y

     

Hydrostatic Test pressure

 

BODY : 425 psi

SEAT: 305 psi

   

Test Pressure with AIR

 

80 psi

   

NOTES:

 

1. This valve Spec. sheet shall be read in conjunction with technical notes for valves.

 

2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space

provided for.

Wherever bidder agrees with consultant’s spec bidder shall indicate “AGREED”.

 

3. No cutting /overwriting by bidder on consultant’s spec is allowed.

4. Testing shall be as per API 598. & Weld repair, if any shall be carried out before solution heat treatment.

5. 10% of valve castings shall undergo radiographic examination.

 

SIGNATURE & SEAL OF MANUFACTURER

6. All castings shall be solution heat treated.

 
GENERAL SPECIFICATION VALVE DATA SHEET 4288-PNMP-DD-6701 Doc. No. 0 Page 7 of 12 R e

GENERAL SPECIFICATION

VALVE DATA SHEET

4288-PNMP-DD-6701

Doc. No.

0

Page 7 of 12

Rev

GATE VALVE SPECIFICATION

 

Manufacturer’s Offer

Valve Tag no. :

51076

Piping Class: D1N Rating: 800# Ends: SW 3000 # to B16.11

Standard:

Standard :

API 602 0.5 to 1.5”

 

Mfgrs Cat/Fig:

Size Range:

Rating:

Ends:

VALVE DESCRIPTION

CONSTRUCTION

MATERIAL

CONSTRUCTION

MATERIAL

BODY

FORGED

ASTM A182 GR F316L

   

BONNET

BOLTED

ASTM A182 GR F316L

   

STEM

RISING

SS 316L(NO CASTING)

   

DISC

SOLID

STELLITED

   

BODY SEAT RING

RENEWABLE

STELLITED

   

STEM PACKING

Renewable with valve open on stream

Graphited asbestos with sacrificial inhib. & INCONEL wire reinforcement

   

HAND WHEEL

NON RISING

Malleable Iron /Cast Steel/Fab. Steel /Duct. iron

   

BONNET BOLTS

 

ASTM A193 GR B7

   

BONNET NUTS

 

ASTM A194 GR 2H

   

BONNET GASKET

 

SPR. WND. SS 316L-CA FIL

   

Requirement of Gear Operator & Radiography

Refer technical specification & notes for enq. of Valves

     

Special Service Conditions

 

MAX TEMP 400 º C ; RICH AMINE

   

Back Seat and Shoulder

INTEGRAL

     

Others

O.S &Y

     

Hydrostatic Test pressure

 

BODY : 3000 psi

SEAT: 1760 psi

   

Test Pressure with AIR

 

80 psi

   

NOTES:

 

1. This valve Spec. sheet shall be read in conjunction with technical notes for valves.

 

2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for, Wherever bidder agrees with consultant’s spec bidder shall indicate “AGREED”.

3. No cutting /overwriting by bidder on consultant’s spec is allowed.

 

SIGNATURE & SEAL OF MANUFACTURER

4. Testing shall be as per API 598.

 
GENERAL SPECIFICATION VALVE DATA SHEET 4288-PNMP-DD-6701 Doc. No. 0 Page 8 of 12 R e

GENERAL SPECIFICATION

VALVE DATA SHEET

4288-PNMP-DD-6701

Doc. No.

0

Page 8 of 12

Rev

GATE VALVE SPECIFICATION

 

Manufacturer’s Offer

Valve Tag No. :

51588

Piping Class: D1N Rating: 600# Ends: FLGD. To B16.5 RF 125AARH

Standard:

Standard :

API 600 2 to 24”

Mfgrs Cat/Fig:

Size Range:

Rating:

Ends:

VALVE DESCRIPTION

CONSTRUCTION

MATERIAL

CONSTRUCTION

MATERIAL

BODY

CAST

ASTM A 351 GR. CF3M

   

BONNET

BOLTED

ASTM A 351 GR. CF3M

   

STEM

RISING

SS 316L(NO CASTING)

   

WEDGE DISC

FLEXIBLE

STELLITED

   

BODY SEAT RING

NON-RENEWABLE

STELLITED

   

STEM PACKING

Renewable with valve open on stream

Graphited asbestos with sacrificial inhib. & INCONEL wire reinforcement

   

HAND WHEEL

NON RISING

Malleable Iron /Cast Steel/ Fab. Steel /Duct. iron

   

BONNET BOLTS

 

ASTM A193 GR B7

   

BONNET NUTS

 

ASTM A194 GR 2H

   

BONNET GASKET

 

SPR. WND. SS 316L- CA FIL

   

Requirement of Gear Operator & Radiography

Refer technical specification & notes for enq. of Valves

     

Special Service Conditions

 

MAX TEMP 400 º C

:RICH AMINE

   

Back Seat and Shoulder

 

SS 316L

   

Others

O.S &Y

     

Hydrostatic Test pressure

 

BODY : 2175 psi

SEAT: 1600 psi

   

Test Pressure with AIR

 

80 psi

   

NOTES:

 

1. This valve Spec. sheet shall be read in conjunction with technical notes for valves.

 

2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space Wherever bidder agrees with consultant’s spec bidder shall indicate “AGREED”.

provided for.

3. No cutting /overwriting by bidder on consultant’s spec is allowed.

 

4. Testing shall be as per API 598.

 

5. 10% of valve castings shall undergo radiographic examination.

 

6. ALL castings shall be solution heat treated.

 

SIGNATURE & SEAL OF MANUFACTURER

7. Weld repair, if any shall be carried out before solution heat treatment.

 
GENERAL SPECIFICATION VALVE DATA SHEET 4288-PNMP-DD-6701 Doc. No. 0 Page 9 of 12 R e

GENERAL SPECIFICATION

VALVE DATA SHEET

4288-PNMP-DD-6701

Doc. No.

0

Page 9 of 12

Rev

GLOBE VALVE SPECIFICATION

 

Manufacturer’s Offer

Valve Tag no. :

52068

Piping Class: A1N Rating: 800# Ends: SW 3000 # to B16.11

Standard:

Standard :

BS 5352(STD. BORE) 0.5 to 1.5”

Mfgrs Cat/Fig:

Size Range:

Rating:

Ends:

VALVE DESCRIPTION

CONSTRUCTION

MATERIAL

CONSTRUCTION

MATERIAL

BODY

FORGED

ASTM A182 GR F316L

   

BONNET

BOLTED

ASTM A182 GR F316L

   

STEM

RISING

SS 316L(NO CASTING)

   

DISC

LOOSE PLUG TYPE

ASTM A182 GR F316L

   

BODY SEAT RING

NON-RENEWABLE

ASTM A182 GR F316L

   

STEM PACKING

RENEWABLE with valve open on stream

Graphited asbestos with sacrificial inhib. & INCONEL wire reinforcement

   

HAND WHEEL

RISING

Malleable Iron /Cast Steel/Fab. Steel /Duct. iron

   

BONNET BOLTS

 

ASTM A193 GR B7

   

BONNET NUTS

 

ASTM A194 GR2H

   

BONNET GASKET

 

SPR. WND. SS 316L- CA FIL

   

Requirement of Gear Operator & Radiography

Refer technical specification & notes for enq. of Valves

     

Special Service Conditions

 

MAX TEMP 455 º C

   

Back Seat and Shoulder

INTEGRAL

     

Others

O.S &Y

     

Hydrostatic Test pressure

 

BODY : 3000 psi

SEAT: 1760 psi

   

Test Pressure with AIR

 

80 psi

   

NOTES:

 

1. This valve Spec. sheet shall be read in conjunction with technical notes for valves.

 

2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for. Wherever bidder agrees with consultant’s spec bidder shall indicate “AGREED”.

3. No cutting /overwriting by bidder on consultant’s spec. is allowed.

 

4. Testing shall be as per BS 6755 (PART-I)

 

SIGNATURE & SEAL OF MANUFACTURER

GENERAL SPECIFICATION VALVE DATA SHEET 4288-PNMP-DD-6701 Doc. No. 0 Page 10 of 12 R e

GENERAL SPECIFICATION

VALVE DATA SHEET

4288-PNMP-DD-6701

Doc. No.

0

Page 10 of 12

Rev

GLOBE VALVE SPECIFICATION

 

Manufacturer’ s Offer

Valve Tag no. :

52388

Piping Class: A1N Rating: 150# Ends: FLGD. to B16.5 RF 125AARH

Standard:

Standard :

BS 1873 2 to 8

 

Mfgrs Cat/Fig:

Size Range:

Rating:

VALVE DESCRIPTION

CONSTRUCTION

MATERIAL

CONSTRUCTION

MATERIAL

BODY

CAST

ASTM A 351 GR CF3M

   

BONNET

BOLTED

ASTM A 351 GR CF3M

   

STEM

RISING

SS 316L(NO CASTING)

   

DISC

LOOSE PLUG TYPE

SS 316L

   

BODY SEAT RING

NON-RENEWABLE

SS 316L

   

STEM PACKING

RENEWABLE with valve open on stream

Graphited asbestos with sacrificial inhib. & INCONEL wire reinforcement

   

HAND WHEEL

RISING

Malleable Iron /Cast Steel/Fab. Steel /Duct. iron

   

BONNET BOLTS

 

ASTM A193 GR B7

   

BONNET NUTS

 

ASTM A194 GR2H

   

BONNET GASKET

 

SPR. WND. SS 316L- CA FIL

   

Requirement of Gear Operator & Radiography

Refer technical specification & notes for enq. of Valves

     

Special Service Conditions

 

MAX TEMP 455 º C

   

Back Seat and Shoulder

INTEGRAL

SS 316L

   

Others

O.S &Y

     

Hydrostatic Test pressure

 

BODY : 425 psi

SEAT: 305 psi

   

Test Pressure with AIR

 

80 psi

   

NOTES:

 

1. This valve Spec. sheet shall be read in conjunction with technical notes for valves.

 

2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for. Wherever bidder agrees with consultant’s spec bidder shall indicate “AGREED”.

3. No cutting /overwriting by bidder on consultant’s spec. is allowed.

 

4. Testing shall be as per BS 6755 ( PART-I )

 

5. 10% of valve castings shall undergo radiographic examination.

 

6. ALL castings shall be solution heat treated.

 

7. Weld repair, if any shall be carried out before solution heat treatment.

 

SIGNATURE & SEAL OF MANUFACTURER

GENERAL SPECIFICATION VALVE DATA SHEET 4288-PNMP-DD-6701 Doc. No. 0 Page 11 of 12 R e

GENERAL SPECIFICATION

VALVE DATA SHEET

4288-PNMP-DD-6701

Doc. No.

0

Page 11 of 12

Rev

GLOBE VALVE SPECIFICATION

 

Manufacturer’s Offer

Valve Tag no. :

52076

Piping Class: D1N Rating: 800# Ends: SW 3000 # to B16.11

Standard:

Standard :

BS 5352(STD. BORE) 0.5 to 1.5”

Mfgrs Cat/Fig:

Size Range:

Rating:

Ends:

VALVE DESCRIPTION

CONSTRUCTION

MATERIAL

CONSTRUCTION

MATERIAL

BODY

FORGED

ASTM A182 GR F316L

   

BONNET

BOLTED

ASTM A182 GR F316L

   

STEM

RISING

SS 316L(NO CASTING)

   

DISC

LOOSE PLUG TYPE

STELLITED

   

BODY SEAT RING

NON-RENEWABLE

STELLITED

   

STEM PACKING

RENEWABLE with valve open on stream

Graphited asbestos with sacrificial inhib. & INCONEL wire reinforcement

   

HAND WHEEL

RISING

Malleable Iron /Cast Steel/Fab. Steel /Duct. iron

   

BONNET BOLTS

 

ASTM A193 GR B7

   

BONNET NUTS

 

ASTM A194 GR2H

   

BONNET GASKET

 

SPR. WND. SS 316L- CA FIL

   

Requirement of Gear Operator & Radiography

Refer technical specification & notes for enq. of Valves

     

Special Service Conditions

 

MAX TEMP 400 º C

RICH AMINE

   

Back Seat and Shoulder

INTEGRAL

     

Others

O.S &Y

     

Hydrostatic Test pressure

 

BODY : 3000 psi

SEAT: 1760 psi

   

Test Pressure with AIR

 

80 psi

   

NOTES:

 

1. This valve Spec. sheet shall be read in conjunction with technical notes for valves.

 

2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for. Wherever bidder agrees with consultant’s spec bidder shall indicate “AGREED”.

3. No cutting /overwriting by bidder on consultant’s spec. is allowed.

 

4. Testing shall be as per BS 6755 ( PART-I )

 

SIGNATURE & SEAL OF MANUFACTURER

GENERAL SPECIFICATION VALVE DATA SHEET 4288-PNMP-DD-6701 Doc. No. 0 Page 12 of 12 R e

GENERAL SPECIFICATION

VALVE DATA SHEET

4288-PNMP-DD-6701

Doc. No.

0

Page 12 of 12

Rev

GLOBE VALVE SPECIFICATION

 

Manufacturer’ s offer

Valve Tag no. :

52588

Piping Class: D1N Rating: 600# Ends: FLGD. to B16.5 RF 125AARH

Standard:

Standard :

BS 1873 2 to 8

 

Mfgrs Cat/Fig:

Size Range:

Rating:

Ends:

VALVE DESCRIPTION

CONSTRUCTION

MATERIAL

CONSTRUCTION

MATERIAL

BODY

CAST

ASTM A 351 GR CF3M

   

BONNET

BOLTED

ASTM A 351 GR CF3M

   

STEM

RISING

SS 316L(NO CASTING)

   

DISC

LOOSE PLUG TYPE

STELLITED

   

BODY SEAT RING

NON-RENEWABLE

STELLITED

   

STEM PACKING

RENEWABLE with valve open on stream

Graphited asbestos with sacrificial inhib. & INCONEL wire reinforcement

   

HAND WHEEL

RISING

Malleable Iron /Cast Steel/Fab. Steel /Duct. iron

   

BONNET BOLTS

 

ASTM A193 GR B7

   

BONNET NUTS

 

ASTM A194 GR2H

   

BONNET GASKET

 

SPR. WND. SS 316L- CA FIL

   

Requirement of Gear Operator & Radiography

Refer technical specification & notes for enq. of Valves

     

Special Service Conditions

 

MAX TEMP 400º C RICH AMINE

   

Back Seat and Shoulder

 

SS 316L

   

Others

O.S &Y

     

Hydrostatic Test pressure

 

BODY : 2175 psi

SEAT: 1600 psi

   

Test Pressure with AIR

 

80 psi

   

NOTES:

 

1. This valve Spec. sheet shall be read in conjunction with technical notes for valves.

 

2. Bidder shall clearly write all/any deviation against each part/ material of valve in the space provided for. Wherever bidder agrees with consultant’s spec bidder shall indicate “AGREED”.

3. No cutting /overwriting by bidder on consultant’s spec. is allowed.

 

4. Testing shall be as per BS 6755 ( PART-I )

 

5. ALL castings shall be solution heat treated.

6. Weld repair, if any shall be carried out before solution heat treatment.

 

SIGNATURE & SEAL OF MANUFACTURER