Company Profile _

Incorporated in the year 1983, Atlanta Electricals Pvt. Ltd., has consolidated its position in the power generation and transformer industry as a manufacturer of wide range of special application transformers which conforms to the quality expectation of both domestic and international markets. Accredited ISO-9001-2008 from NABCB, the company today is proud of have designed and manufactured more than 4500 Transformers, which are in use in various State Electricity Boards and other priority sectors such as Private Electricity supply Companies, Steel Plants, Hydel Power Projects, Windmill Plants, Textile units, Oil Units etc both in India & abroad.

Committed to highest level of services and excellence, the company initially emerged as a partnership firm under the name Atlanta Electricals. The capability to develop world class power, distribution, and specialty transformers is credited to the creation of a world class infrastructure at Vithal Udyognagar near Anand, one of the developing industrialized cities of India.

Built upon an area of about 26000 square meters, now a private limited company Atlanta has witnessed multi-fold growth manufacturing Power, Distribution and special transformers up to and including 160 MVA / 220 kV class. Atlanta Electricals believes in being a conscientious corporate citizen. It strongly believes in the concept of CSR. Hence, it has tied-up with Government Women ITI, Anand, in the form of public private partnership.

OUR VISION The expertise of competent personnel and the benefits of a sound infrastructure directly translate into Quality products. Each of our transformers undergo various examinations at different stages of production and are tested for all routine tests conforming to IS-2026 (Equivalent to IEC-60076). Regular Quality Checks ensure that each ATLANTA transformer builds enormous goodwill for the company. Our transformers up to and including 31.5 MVA 220kV class , 60MVA, 132/66 kV class are successfully type tested at national Accredited laboratories like E.R.D.A, Baroda and C.P.R.I(Bhopal, Bangalore). To serve our esteemed customers, in still better way, in terms of Early Delivery & so also Higher range of Transformers, ATLANTA has now successfully completed EXPANSION PROJECT for 160MVA, 220 kV

class Power Transformers and the production for 220 kV class transformers has already started.

OUR MISSION Our mission is to become largest Power, Distribution and Special duty transformers manufacturer in India and global market, known for its quality technology, fully integrated range, innovative directions, ethical behaviours and business results. Build long lasting customer relationship will make us preferred supplier.

Management _ ATLANTA has been promoted and is managed by four technocrats, having an experience of more than four decades in the field of designing and manufacturing transformers. All the directors are engineers and have a complete understanding of this line of business. Apart from wellexperienced directors, there is a team of skilled, dedicated and enthusiastic personnel who are dynamic enough to respond to the various challenges. The promoters of the Company are well experienced in this field as is evident from the below mentioned facts. Mr. Harshad. A. Mehta, B.E. (Electrical) has very rich and varied experience of more than 30 years in the field of transformer industry. At the beginning of the career, he worked at different positions from Jr. Engineer upto Senior Officer (Design) in EMCO Transformers Ltd., where he was given a prestigious work of handling 25 MVA, 220 KV Class transformers right from mechanical design to procurement of materials & completing the unit for customers inspection. Due to his zeal & accepting

challenging works, he succeeded & transformer was tested O.K. for all routine & type test in the first stroke itself. He worked in EMCO up to 1983 & then joined hands with Atlanta Electricals Pvt. Ltd.

Mr. Harendra. G. Shah, B.E. (Electrical) has very rich and varied experience of more than 40 years in the field of transformer industry. During his 12 years tenure in EMCO Transformers Ltd. he had designed 25 MVA, 220 KV Class transformers of GEB & actively involved in execution of the same. He has also developed Moving Coil Voltage Regulators for the first time in EMCO in technical collaboration of Ferranti Ltd., England. He was promoted upto the level of Manager R & D. Thereafter he joined his hands with Atlanta Electricals Pvt. Ltd.

Mr. Krupesh N. Patel, an Engineer has a very vast experience in the field of Manufacturing of Transformer Laminations and Motor Stampings. He has also experience of general Management and Marketing as the Managing Partner of Amod Stampings and Venus Electricals. Experience of Mr. K.N. Patel is more than a decade in the field. He has been successfully spearheading the progress of the group for last 25 years. Mr. K. N. Patel had been entirely responsible for the Manufacturing aspect of the large units in the Amod group with the aggregate gross turnover of about Rs.100.00 crores (for the year 2005-06). He has been shouldering the responsibility of the Marketing, finance and overall supervision of working of both the units for last 20 years, and under his supervision and over all control the Units have progressed very well and crossed the 40 Crores mark.

Mr. K. N. Patel has been blessed with very sharp business sense and intelligent perception of the changing economic environment and scenario. The present unit has been the contribution of his zeal and zest for conquer new heights in the field in which he has ventured.

Mr. Navin. N.Patel, B.E. (Mechanical ) is son-in-law of Mr. Narharibhai and brother in law of. Mr. K. N. Patel. Mr. Navinbhai is also associated with the group for last over 2 decade and has been successfully contributing his all efforts to the success of the Group.

Mr. Navinbhai has been looking after the sales, Administration and the Accounts aspects of the Group since inception. Mr. Navinbhai has been responsible for achieving the much-coveted mark of Rs.100 Crore Group Turnover in 2005-06. Mr. Navinbhai has been a major factor in taking the group on the right path and maintaining the pace of the Group.

Clientele _ POWER UTILITIES Gujarat Energy Transmission Corporation Ltd. Maharashtra State Electricity Board. Rajasthan State Electricity Board. Bihar State Electricity Board. Jharkhand State Electricity Board. Chhatisgarh State Electricity Board. Madhya Pradesh State Electricity Board. Central Power Distribution Company of Andhra Pradesh.

 Orissa Power Transmission Corporation Ltd. Damodar Valley Corporation. National Thermal Power Corporation.

WINDMILL INDUSTRIES Suzlon Energy Ltd. Vestas Wind Technology (India) Ltd. RRB (India) Ltd. Elecon Engineering Co. Ltd.

STEEL INDUSTRIES Electrotherm (India) Ltd. Inductotherm (India) Ltd. Pillar Induction Furnaces Ltd. Viraj Profiles Ltd. R.L. Steels Ltd. Steel Industries Kerala Ltd. Welspun Gujarat Sthal Rohren Ltd. New Tech Forge & Foundary Pvt. Ltd.

SOLAR PROJECTS Refex Energy Pvt. Ltd. Suntechnics Energy Systems Pvt. Ltd.

BIOMASS PROJECTS A2Z Powercom Ltd.

HYDEL PROJECTS Jyoti Ltd. Voith Hydro Pvt. Ltd.

TESTING LABORATORY UL India Pvt. Ltd.

OTHERS VALUABLE CLIENT Hindustan Petroleum Corporation Ltd. A2Z Maintenance & Engineering Services Ltd. Samay Electronics Pvt. Ltd. National Dairy Development Board. Sardar Patel University. Muljibhai Patel Kidney Hospital. Sayaji Hotels Pvt. Ltd. Siemens (India) Ltd. Areva (T&D) India Ltd. Apart from this we have also supplied Power, Distribution and Special Application Transformers in African, Gulf and American Countries through our various Clients.

Quality Policy _

 We are committed to manufacture, service & timely supply of Power, Distribution and special type of transformers conforming to the specifications as per the client requirements Our supplier chain is well assessed as per our QAP which serves as a solid foundation for us to put up the best quality product in the market Close inspection of incoming materials, controlling in-process parameters, timely assessment, upgradation of supplier chain, thorough inspection and testing of the transformer ensure consistent high quality standards We are committed to continuous improvement in performance through effective implementation of quality management system

Certificates & Awards _

Awarded as Best company in the field of Technology Innovation for 2009 by Gujarat State Government during Vibrant 2011 summit held in January 2011 Award as Best Company in the field of Technology Innovation of Technology for 2009 by Gujarat State Government during Vibrant 2011 Summit held in January 2011.

Environment & Safety

ENVIRONMENT Atlanta Electricals takes responsible interest in the environment impact of its business activities. Its products are designed to contribute to the improvement in power generation and distribution system whilst reducing environmental impact. Continuous improvements in the system have enabled the company to increase production and growth steadily with minimum damage to the surroundings.

The company aims for continuous improvement in the environment, prevention of pollution in compliance to environmental regulations. The company trains and motivates all its employees for implementing the environmental policy and enhances their performance in respective area of operation. For sticking and adhering to the above point ATLANTA has adopted system and has accredited by ISO-14001: 2004

SAFETY

Atlanta Electricals is an ethically responsible company operating with transparency. The company is committed to their employees for providing

all kinds of services related to their health and safety from all hazardous/ accidental events that may occur at the plant. The employees are given training for safe working practices followed by the safety rules. Health treatment, which falls under companys scope. Providing safe and modern tools and equipments. By adopting human and earth friendly technology for the manufacturing of products. Atlanta has adopted OHSAS system and has been accredited by OHSAS18001:2007.

Infrastructure _ The 'all-in-one' facility at Vithal Udyognagar works cover 26000 square meter land and 7000 Square meter built up area with a production capacity of 7000MVA per annum. Here production, fabrication, storage, painting, testing, oil handling, sales and admin functions are undertaken under one roof increasing production efficiency, reducing transport related emissions and most importantly for reducing costs & direct supervision on quality aspects. Driven by passion for excellence and future vision Atlanta have successfully designed, manufactured, type tested and installed 31.5 MVA, 220 kV & 60MVA, 132kV Class Transformers. The factory is equipped for manufacturing 160MVA, 220kV Class Transformers. This facility is equipped with world class modern equipment and managed by a highly skilled and experienced team of production personnel who consistently ensure that each and every production activity factors in an adhere to the high quality benchmarks established by the organization.

 In order to serve the customers with lower lead times and higher capacity & capability Atlanta has newly established 4000 Sq. meter built up area for manufacturing 160MVA, 220kV Class Transformers For expansion of capabilities up to 315MVA, 400kV Class Transformers an additional land of 18000 Square meters has been purchased The manufacturing facility is equipped with all the modern machineries that are required for a manufacturing capacity of 7,000 MVA per annum

Winding Construction _

Transformer windings are designed to meet three fundamental requirements, Viz. mechanical, thermal and electrical. They are cylindrical in shape and are assembled concentrically. Paper insulated conductors of high conductivity & soft drawn E.C. Grade copper is used which comply with the latest Indian as well as international Standards. Windings are made with great care by well experienced techno-crafts man in dust free & temperature controlled environment. Insulation between layers and turns is based upon the electrical and mechanical strength level. Interlayer cooling ducts( Axial & Radial) are provided to minimize the temperature gradient between windings and oil, and hence the hot spot temperature is kept to a minimum. This also ensures that the rate of insulation deterioration is minimized and high life expectancy is achieved. Transpositions are made in multiple conductor windings, to ensure uniform current distribution ,to minimize circulating currents ,to decrease eddy current loss and improvement of the lamination factor. Helical/Layer windings are most suitable for low voltage windings of large power transformers to mitigate high current design requirement . For High voltage windings the disc coils with excellent mechanical strength are used to take the stresses due to voltage level. Special interleaved or shielded construction offers most uniform voltage distribution despite system transient. Specialized disc winding and inter-leaved disc windings are used having very high series of capacitance giving a very good impulse voltage performance.

Core Assembly _

Core is built with Cold Rolled Grain Oriented Silicon Steel, low loss silicon steel lamination . Bonded core design/ technique is used to eliminate hole punching and to minimize fixed losses and Magnetizing Current. Use of HiB grade & Laser scribed Laminations and Rigid clamps significantly reduce vibrations and noise level. Cooling ducts are provided in large transformers for efficient circulation of oil to keep temperature of core well within limit without affecting the flux distortion and also in the core suitable insulation paper are inserted between some laminations for the purpose of reducing eddy currents and also minimizing magnetic short circuit.

The steplap or Mitred joints at the core corners ensure a stream line magnetic flux path. The core limb are held with resin bonded glass bands to eliminate limb bolts. Yokes are clamped by solid mild steel plates with yoke stud ensuring high rigidity for withstanding mechanical socks during transportation & Short Circuits. The leg core in a which hard wooden bars are inserted, are tighten with synthetic resin impregnated glass bend.

CCA & Connection Process _

L.V. Windings are normally placed near core over insulating cylinder and oil ducts. HV Windings are assembled co-axially placed with respect to LV. Spacers between coils are 'T' shaped for added firmness. Coils are assembled with best insulating materials and are adequately clamped. SPA

methodology is now a day widely adopted to have its special beneficial characteristics. The winding is rigidly supported by a common spacer ring of densified wood at the top and bottom for precise alignment. Well profile angled rings are placed between LV & HV windings to reduce voltage stress level. The ends & tapping leads of all windings are connected by special extra flexible, insulated copper cables which are rigidly braced in position.

Tapping Device Assembly _

Generally Taps are provided on HV Windings for HV Variation or LV Variation as specified by customer. These are brought up to a gang operated switch, suitable for external manual operation and can be locked in any desired position to avoid unauthorized operation.

All the moving contacts are spring loaded to ensure proper pressure and good contacts. To achieve precise voltage regulation On load tap changer is used instead of OCTC. Usually Higher capacity transformers i.e above 3000 KVA ratings, can be supplied with On Load Tap Changer along with necessary controls to make it suitable for manual, local electrical or remote Electrical operation

Tanking & Erection process _

Dried out CCA very first proceed for tightening before application of hot Oil shrinkaging for 24 hours. The oil shrinkaging process avoids looseness of active parts during its service at site. At last uniform pressing is done on

CCA. High mechanical rigidity is achieved by hydraulic pressing at circulated force and tightening all pressure screws. Pressed CCA is put in to the tank with proper locating & locking arrangements which is prime important to achieve high resistivity against transient damage ,vibration during service and Forces develop during fault occurrence. The dried CCA is boxed up in pre fabricated MS tank. After completion of CCA insertion in tank, hot, degassed oil is then allowed into the transformer tank under vacuum. This oil is then circulated through the transformer and the oil degassing plant until all gas trapped in the core, windings, and the insulation is removed. This ensures a high degree of stability in the insulation structure and early attainment of its mature condition, which would not otherwise be achieved until the transformer had been in service for some time. The transformer is made ready for testing after assembly of bushings , conservators, radiators & all other protective devices .All the joints are gasketed to avoid leakage with the help of rubberized cork sheets/Nitrite Rubberized O-Ring , which can withstand high oil temperature and do not deteriorate nor contaminate oil in its contact. Short Circuit withstand capability is always stand as a big challenge for any designer. In order to prevent deformation when subjected to short circuit forces, the windings are axially and radially supported. Solid block end insulation, adequate number of spacer rows and anchoring and bracing tapes, backed-up by substantial supporting frames are utilized. The axial end thrust under fault conditions is minimized by the suitable distribution of ampere turns over the length of the windings, and by ensuring that the design dimensions are closely adhered to during manufacture.

Drying Process _

For transformers up to 33 KV, drying is carried out in well ventilated, electrically heated oven for a period determined by electrical tests. The transformers are then immersed in freshly filtered hot oil and allowed to stand for a period until all trapped air is escaped. For transformers with voltages of 66 KV and above, drying out treatment takes place in a vacuum drying oven. The core and windings assembly is placed in oven and initially heated at 90C for some time. During this period, heated air is circulated rapidly and the moisture laden air is bleed off at frequent intervals. Vacuum is then applied, and heating of the core and windings assembly is continued simultaneously. The mixture of air and

moisture that is extracted is passed through a condenser and collected in the form of water which is measured and recorded. The end point of drying process is decided by the measurement of insulation resistance, tan-delta, and the collection of water. For bigger transformers, 25 MVA and above, Core coil assembly along with tank are in the oven and after completion of heating cycle, hot, degassed oil is then allowed into the transformer tank under vacuum. This oil is then circulated through the transformer and the oil degassing plant until all gas trapped in the core, windings, and the insulation is removed. This ensures a high degree of stability in the insulation structure and early attainment of its mature condition, which would not otherwise be achieved until the transformer had been in service for some time. The core- coil assembly is placed in Vacuum Auto Enclave to eliminate moisture content which is targeted less then 0.5 % moisture. Drying process is to be carried out @ 90C & respective vacuum cycle at rated interval to improve Insulation resistance and remove ingress of moisture in insulation material..

Tank Fabrication _

Protection of active part in transformer is very important. While achieving the optimized size of transformer to suit the site condition for installation. The main role of the tank is to protect the active part and tank is manufacture to have sufficient strengths to withstand internal & external faults that may occur during operation. Tanks are fabricated from low carbon M.S. Sheet of best quality proceed by qualified welders. The tank is designed to withstand vacuum and pressure test as per national/ International standards. A robust skid under base is provided, and guide bars are located inside the tank to securely fix the core and windings assembly in position, and to prevent any movement during transportation.

Welding is done as per ASME section lX by qualified welders as per approved WPS and leak test assured 100 % leak proof seams and maximum mechanical strength. During fabrication process ,welding quality is assessed by DP test. Completed tank fabrication is followed by shot blasting process to remove all dust & spatters before painting.

Final Fitting with All Accessories _

All the standard fittings conforming to respective standards are provided on each transformer. In addition to this the following optional accessories, wherever applicable, can be provided if ordered: Oil Temperature

 Winding Temperature Indicator Double Float Buchholz Relay Magnetic Oil Level Gauge Pressure Relief Valve / Explosion Vant Disconnecting Chambers for Cable Box Heat Exchanger/ Radiators Oil & water circulating Pumps Flow Indicators & Differential Gauge RTCC panels (With & Without AVR) & MK Box Drain/Filter/ Sampling/radiator Valves Bushings & accessories Bidirectional Rollers Silica Gel Breather Conservator Tank

HT & LT Winding Termination _

Terminals to suit Customer's requirements can be provided. Outdoor bushings are normally provided for the HV & LV terminals. HV outdoor bushings are supplied with arcing horns as standard. Air insulated and compound filled cable boxes, with or without disconnecting chambers, can be provided to suit customer's specification. The terminals of our transformers can be made suitable for heat shrinkable cable termination system.

Painting _

Metal which has been pre-treated by means of shot blasting to remove rust and welding scale is thoroughly cleaned, and then a coat of epoxy zinc chromate primer paint is immediately applied to all external surfaces. This anticorrosive primer has rust inhibitive properties and excellent chemical resistance. Two coats of Epoxy or PU paint , which is highly resistant to chemicals and oil, are then applied. Inside surface of the tank is applied with HOR paint.

Oil Filling & Filtration _

All the Transformers are supplied with first filling of oil conforming to IS 335. Before filling, oil is heated, filtered and vacuum treated in filter machine to remove any foreign particles, moisture and air.

Testing _

Before dispatch each and every transformer is subjected to all routine tests as specified by IS/IEC/BS/ANSI standards. The company has fully equipped test laboratory for conducting all routine tests and temperature rise test in accordance with national & International Standards. Arrangement can also be made to carry out relevant type tests, if required, at recognized laboratories. Transformers up to 20MVA, 66kV c lass are Short Circuit, Impulse tested , while 31.5 MVA,220 kV and 60MVA, 132/33kV transformers are impulse tested at nationalized laboratories like CPRI,ERDA etc which stands us as a reputed & quality transformer manufacturer.

In addition to the normal routine test facilities, the following measure type test facilities are available in house as per national/international standards. Partial discharge test Noise level measurement Temperature rise test setup Harmonic measurement & analysis SFRA Test Tan delta and capacitance measurement

Dispatch _

Main body of transformer is covered by polyethylene sheets while other loose accessories are shipped in standardized seaworthy wooden packing boxes with ship marks and contents specified for damage free shipment. Many of transformers are dispatched with VCI packing looking towards the climatic condition of ultimate customers destination. Shipment takes care of balancing of the weight while loading the transformer on to the transport vehicle. Proper welding is done on the base so that there is no scope of vibrations during transportation irrespective of quality of roads.

Goals & Achievements _

To serve our customers better with lower lead times and higher capacity & capability offerings, ATLANTA has competed expansion project enabling us to offer transformers up to 160MVA in the 220 kV class. To excel in the field of Power sector and for expanding the production capacity and technical capability, ATLANTA is planning for future Expansion to manufacturing transformers in the range of 765kV and beyond. 50MVA,132 kV class Transformer ,Successfully designed, manufactured, type tested, delivered & installed. 31.5 MVA,220kV class Transformer Successfully designed, manufactured, type tested & Installed

 ATLANTA is the first in India to deliver 6.3 MVA, 66/11kV Power Transformers to NHPC which has been installed at the height of 4000 Meters Altitude and -40 C. 60MVA,132/33 kV class Mobile Substation Successfully designed, manufactured, type tested & delivered to Power Holding Company of Nigeria

Products

Power Transformers _ Transformer with rating 5MVA and above 33kV voltage class is normally known as Power Transformers and is installed in Substations with various protective devices.

Distribution Transformers _ Smaller ratings upto 5 MVA and Voltage range upto 33 KV. Normally connected to Power Transformer Grid lines to distribute to load centers. Very small rating upto 100 KVA, 11 KV are mounted on pole to supply lighting and other domestic load. Above 160 KVA to 2000 KVA are normally for Catering to Industrial load or large Town ship / Mall load. SPECIFICATIONS Accurately constructed (voltage magnitude and relative phase angle) Incorporates main and auxiliary transformers for producing accurately constructed phases Rough phase adjustment Suitable for transformers where the number of output phases are not evenly divisible by three

Furnace Transformers _

They are connected to electrical Furnace and are suitable for supplying power at high current.

Neutral Earthing Transformer _ They are connected to electrical Furnace and are suitable for supplying power at high current.

Motor Starting Transformers _ Large rating motors can not be started directly on line, since they draw heavy starting current. These are Auto-transformers which allow motor to start at lower Voltage and as motor picks up speed, contactors operate and motor is connected direct to lines and transformer is taken out of service.

Dry Type Transformers _ These are basically distribution transformers. Dry type transformers are preferred to oil cooled transformer, in place where there is fire hazards e.g. thickly dense area like Big-Store, Multistory Building, theatres etc. Since these are located near load centers, long line connection and transmission losses are reduced. The higher cost is partly compensated by lower transmission loss, smaller length of conductors and lower losses. Great care must be exerted since live parts are accessible.

Mobile Substation _ It is substation with all the substation equipments and protective devices along with transformer mounted on a Trailer. They are generally used in emergency situations or at the places where land is not suitable for civil construction. Since this substations are on wheels they can be moved easily anywhere as and when required.

Goals & Achievements _

To serve our customers better with lower lead times and higher capacity & capability offerings, ATLANTA has competed expansion project enabling us to offer transformers up to 160MVA in the 220 kV class. To excel in the field of Power sector and for expanding the production capacity and technical capability, ATLANTA is planning for future Expansion to manufacturing transformers in the range of 765kV and beyond. 50MVA,132 kV class Transformer ,Successfully designed, manufactured, type tested, delivered & installed. 31.5 MVA,220kV class Transformer Successfully designed, manufactured, type tested & Installed ATLANTA is the first in India to deliver 6.3 MVA, 66/11kV Power Transformers to NHPC which has been installed at the height of 4000 Meters Altitude and -40 C. 60MVA,132/33 kV class Mobile Substation Successfully designed, manufactured, type tested & delivered to Power Holding Company of Nigeria