Beruflich Dokumente
Kultur Dokumente
DY18/KY018 thru DY60/KY060 1.5 TR thru 5 TR 5 kW thru 17.5 kW Cool & Heat pump models
FEATURES
HYBRID DESIGN BETWEEN MINI SPLITS AND CENTRAL UNITS
INDOOR UNIT :
* * * * * * * * * * *
COMPACT DESIGN WITH LOW PROFILE HEIGHT RANGES FROM 9.6" TO 14.5" UNITS ARE FOR DUCTED APPLICATIONS LOW SOUND LEVELS DRAW THRU AIRFLOW CONFIGURATION 3 SPEED MOTORS REAR RETURN AIR FILTER EASY MAINTENANCE AND INSTALLATION G-90 GALVANIZED HEAVY GAUGE PANELS DIGITAL MICRO PROCESSOR CONTROL WIRED LCD DISPLAY THERMOSTAT (OPTIONAL WIRELESS REMOTE CONTROL)
OUTDOOR UNIT :
* * * * * * * * * * *
G-90 GALVANIZED HEAVY GAUGE PANELS PAINT: ELECTROSTATIC POWDER COAT COOL GRAY COLOR HIGH EFFICIENCY TROPICAL DESIGN POWERFUL COMPRESSOR 24 VOLT CONTROL OPERATES UP TO 550C AMBIENT TEMPERATURE EXTERNAL SERVICE VALVES WITH GAUGE PORTS LOW PRESSURE SWITCH OPTIONAL COPPER OR COATED ALUMINUM FINS COIL GUARD PROTECTION SIDE AIR DISCHARGE
INDEX
Contents Page
Model decoding ........................................................................................................................................ 2 Matching condensing units ....................................................................................................................... 2 Indoor unit features .................................................................................................................................. 3 Standard specifications ............................................................................................................................ 3 Outdoor unit features ................................................................................................................................ 4 Microprocessor controlled thermostat ...................................................................................................... 5 Physical data ............................................................................................................................................ 6 Cooling capacities .................................................................................................................................... 7 Fan performance data .............................................................................................................................. 8 Dimensions, indoor units .......................................................................................................................... 9 Dimensions, outdoor units ................................................................................................................. 10-11 Typical schematic wiring diagram ...................................................................................................... 12-13 Installation, operation & maintenance ............................................................................................... 14-15 Electrical ................................................................................................................................................. 16 System design ........................................................................................................................................ 16 Servicing instructions ............................................................................................................................. 17
CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS. THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
MODEL DECODING
INDOOR UNIT
1&2 3&4
ITY (x 1000 BTUH)
7
ACCESSORIES N : STANDARD
8
FIN D : ALUMINUM FINS WITH ORIFICE E : COATED FINS WITH ORIFICE F : COPPER FINS WITH ORIFICE *A : ALUMINUM FINS WITH CAPILLARY *B : COATED ALUMINUM FINS WITH CAPILLARY *C : COPPER FINS WITH CAPILLARY
9
COIL CONNECTION R : RH SIDE (FACING AIR DISCHARGE)
10
FILTER N : NONE A : ALUMINUM C : SYNTHETIC
11
OPTION N : STANDARD UNIT
ELECTRICAL REFRIGERATION SUPPLY (V-Ph-Hz) SYSTEM C : 208/230-1-60 C : COOL ONLY H : HEAT PUMP
* These options are for matching with DY18/24 heat pump units and also for matching with KXC or CX condensing units.
OUTDOOR UNIT
1&2 BASIC 3, 4 & 5 NOMINAL COOLING CAPACITY (MBH)
018 024 030 036 042 048 060 F : 460-3-60
9 MODE
10 CONDENSER MOTOR
13 OPTIONS
KY
CONDENSING UNIT
S : SINGLE
R : HERMETIC RECIPROCATING
* *
N : STANDARD UNIT
F : STANDARD UNIT WITH FILTER DRIER & SIGHT GLASS C : COPPER FIN
NOTES:
MODE
INDOOR UNITS
OUTDOOR UNITS
HEAT PUMP COOL HEAT PUMP COOL HEAT PUMP COOL HEAT PUMP COOL HEAT PUMP COOL HEAT PUMP COOL HEAT PUMP
Quiet Operation
Digital Thermostat
Compact Dimensions
Easy Installation
STANDARD SPECIFICATIONS
UNIT CONSTRUCTION These ducted indoor fan coil unit consists of a coil, motor/blower assembly, aluminum filter and a drain pan securely mounted on heavy gauge galvanized steel housing. Steel sheet panels are zinc coated and galvanized by the hot dip process of lock-forming quality conforming to ASTM A 653 commercial weight G-90. This unit is designed for those concealed overhead installations which require supply ductwork. A 1.5" duct collar is provided into the front panel for supply air duct connection. Return air is from the rear side. Access to the blower assembly is provided through the removable bottom panel from where the complete fan/motor deck can be removed for servicing. The panels are insulated with 5/16" thick polyethylene acoustic and thermal insulation. 1/2" (13mm) thick washable type aluminum filter is provided. BLOWER ASSEMBLY The direct drive blower motor assembly is easily accessible for complete servicing after removal of fan deck from the unit. The blower wheels are large in diameter and are of the forward curved design. Constructed of steel, they are statically and dynamically balanced for quiet and smooth performance. MOTORS Motors are permanent split capacitor type with three speed tapped windings. The bearings are of sleeve type. COILS All cooling coils are of corrugated fin & tube type, constructed of enhanced copper tubes and mechanically bonded to aluminum fins. As an option to aluminum fins, coated aluminum fins or corrugated copper fins may be provided. Tube support sheets are of galvanized steel, formed to provide structural strength. Coils are provided with the orifice type refrigerant metering device on all models (except DY18/DY24 heat pump models). This provides for ease of serviceability. Unlike capillaries there is no need for de-brazing/brazing required for site replacements of the orifice pistons. Accurately sized pistons can be easily fitted for non-standard applications (e.g. high rise buildings). Also this metering device eliminates the need for check valves in reverse cycle heat pump applications. All coils are factory tested at 350 psig. DRAIN PAN The condensate drain pan is fabricated of 18 gauge galvanized steel. The drain pan is powder coat painted and the outer surface is thermally insulated. Since water never touches the metal pan, then possibility of corrosion is eliminated.
3
B. UNIT ENCLOSURE All panels are of heavy gauge (G-90) galvanized steel sheet and completely weatherized for outdoor installation. Steel sheet panels are zinc coated and galvanized by the hot dip process of lock-forming quality conforming to ASTM A 653 commercial weight G-90, followed by baked on electrostatic polyester dry powder coat. C. COMPRESSOR Compressors are fully hermetic type and are provided with all the standard controls necessary for proper and safe operation. These compressors have a self-regulating crankcase heater, improved internal pressure relief valve which provides high pressure protection to the refrigerant system and rubber vibration isolators for quiet and efficient operation. D. AIR COOLED CONDENSER 1. The condenser coils are of the enhanced fin & tube type, constructed of enhanced copper tubes and mechanically bonded to aluminum fins. All copper tube return bends have 0.022" (0.56mm) wall thickness. As an option to aluminum fins, coated aluminum fins or corrugated copper fins may be provided. Tube support sheets are of galvanized steel, formed to provide structural strength. Tubes are circuited to ensure minimum pressure drop and maximum heat transfer. Each coil is completely dehydrated, charged and sealed at the factory upon completion of pressure tests. 2. The fans are propeller type and direct-driven, front discharge & provided with fan guards. 3. Units are equipped with totally enclosed fan motors for greater reliability and dependable performance for many years. Inherent thermal protection is automatic reset type. 4. For heat pump version units, fixed orifice expansion device is inherent within the condensing units as standard (except DY18/DY24 heat pump models where capillary is provided in the indoor units). E. SERVICE VALVES Both suction and liquid service valves are brass, back seating type with flare connections. Valves are externally located so refrigerant tube connections can be made quickly and easily. Each valve has a gauge pressure port for ease of checking refrigerant operating pressures. F. LOW PRESSURE SWITCH Auto reset SPST switch activated by refrigerant pressure - locks out the compressor, if the refrigerant pressure falls below 25 PSIG. Also provides additional protection against evaporator freeze up due to loss of indoor airflow.
FEATURES
Wired remote controller with Liquid Crystal Display (LCD) (Wireless controller - optional) FAN/HEAT/AUTO/COOL/DRY mode of operation Three speed fan with AUTO mode SLEEP mode Auto Restart Real Time Clock 7 Day Programmable Timer Hot Start Cold Stop De-icing Electronic Defrost cycle Child Lock Room Temperature Display ON/OFF status LED indicator
BENEFITS
Unit operation controlled remotely with a large LCD display. 5 modes of operation with automatic shift between COOL & HEAT when on AUTO. Cover the whole range of CFM/capacity requirements. To raise/lower temperature setting by a maximum of 20F during night time for added comfort and energy. Thermostat settings are preserved in the memory in case of power interruption and will be retrieved to operate the unit accordingly when power is restored. Display the day and time in AM/PM format. To select up to 7 days in advance when to start and when to stop operation. No cold air blow in the room at start-up on HEAT mode. Use of the remaining thermal energy stored in evaporator coil after unit stop (HEAT mode). To avoid freezing of indoor coil during COOL cycle. Prevent freezing of outdoor coil during HEAT cycle. To restrict the number of persons tampering with the control. Both room & set point temperatures can be displayed in either 0C or 0F. To inform on the status of operation.
PHYSICAL DATA
MODEL INDOOR UNIT OUTDOOR UNIT DY 18 KY 018
18000/5.27 2.2/8.0 19000/5.56 2.1/2.7 650/550/450 36/34/33 1.6/12.8 15/20
DY 24 KY 024
23000/6.74 2.8/7.9 23750/6.96 2.7/2.6 750/650/550 42/36/35 1.6/16.9 15/25
DY 30 KY 030
31000/9.0 3.7/7.9 32000/9.37 3.4/2.8 1050/850/650 44/41/37 4.5/21.1 15/35
DY 36 KY 036
36200/10.6 4.1/8.4
DY 42 KY 042
44100/12.9 5.0/8.4
DY 48 KY 048
50000/14.6 5.7/8.4
DY 60 KY 060
58000/16.9 7.3/7.5
PERFORMANCE
Cooling capacity at high fan speed, BTUH/kW Total unit power input, kW/EER Heating capacity at high speed, BTUH/kW Total unit power input, kW/COP Evaporator airflow, CFM (high/medium/low) Sound pressure level, dBA (high/medium/low) Minimum circuit ampacity, Amps (Indoor/Outdoor unit) Maximum fuse size, Amps (Indoor/Outdoor)
1250/1050/850 1400/1250/1000 1600/1350/1100 1950/1600/1350 44/41/37 4.5/16.4 15/25 46/44/40 4.5/19.6 15/30 37/34/31 6/23.2 15/35 41/37/34 6/27.7 15/45
INDOOR UNIT
Power supply (V-Ph-Hz) Blower quantity Blower motor Watts - RPM FLA Face area, ft Evaporator coil
2
208/230-1-60 2 180 - 1270 1.3 2.2 3/8 3/14 5/8 - 3/8 8 x 16.5 (2) 40 2 220 - 1490 1.3 2.2 3/8 3/14 5/8 - 3/8 8 x 16.5 (2) 40 2 458 - 1400 3.6 3 3/8 3/14 3/4 - 3/8 9.5 x18.5 (2) 52 2 480 - 1400 3.6 3 3/8 3/14 3/4 - 3/8 2 564 - 1500 3.6 3 3/8 4/14 3/4 - 3/8 2 695 - 1240 4.8 4.4 3/8 4/14 3/4 -1/2 2 819 - 1400 4.8 4.4 3/8 4/14 3/4 -1/2
Suction - Liquid line, inch Return air filter (1/2" thick) size, inch & quantity Weight, Kg.
9.5 x 18.5 (2) 9.5 x 18.5 (2) 11 x 22.75 (2) 11 x 22.75 (2) 52 55 65 65
OUTDOOR UNIT
Power supply (V-Ph-Hz) Compressor (hermetic type), RLA/LRA Condenser airflow, CFM Condenser Fan HP - RPM motor FLA Face area, ft2 Condenser coil Tube dia, inch No. of rows/FPI Refrigerant (R-22) charge, oz. Suction - Liquid line, inch Dimensions, mm (depth x width x height) Weight, Kg. 9.7/52 1400 1/10 - 875 0.6 5.6 3/8 2/16 62 5/8 - 3/8 208/230-1-60 13/73 1400 1/10 - 875 0.6 5.6 3/8 2/16 76 5/8 - 3/8 15.6/90 2200 1/4 - 1000 1.6 6.5 5/16 3/16 133 3/4 - 3/8 11.8/67 2200 1/4 - 1000 1.6 6.5 3/8 3/16 130 3/4 - 3/8 208/230-3-60 13.1/80 4200 16/97 4200 19.6/105 4200
1/4 - 1000 (2) 1/4 - 1000 (2) 1/4 - 1000 (2) 1.6 10.5 3/8 2/16 141 7/8 - 3/8 1.6 10.5 3/8 2/16 135 7/8 - 3/8 1.6 10.5 3/8 2/16 127 7/8 - 3/8
800 x 325 x 685 800 x 325 x 685 965 x 390 x 726 965 x 390 x 726 965 x 390 x 1158 965 x 390 x 1158 965 x 390 x 1158 65 66 96 101 115 120 130
NOTE: 1. Cooling capacities & power input data @ 800F (26.70C) DB/670F (19.40C) WB indoor & 950F (350C) ambient temperatures. 2. Heating capacities & power input data @ 700F (21.10C) DB/600F (15.60C) WB indoor & 470F (8.30C) outdoor temperatures. 3. Sound pressure level @ 9 feet distance and 0.15 ESP. 4. Pipe sizes are for runs up to 25 feet (7.6 meters) to indoor unit.
COOLING CAPACITIES
MODEL NUMBER (INDOOR UNIT/OUTDOOR UNIT)
DY24/KY024 DY30/KY030 DY36/KY036 DY42/KY042 DY48/KY048 DY60/KY060 1950/0.085 72 62 57.35 56.56 6.48 53.02 52.95 6.05 54.76 38.02 5.37 41.97 41.38 5.62 42.48 31.01 5.38 5.71 23.97 6.07 5.55 39.46 38.89 5.82 5.7 46.68 37.09 5.9 43.98 36.06 6.21 29.85 6.06 51.86 28.94 6.29 48.90 27.92 6.63 6.93 51.92 51.18 7.02 49.20 48.52 7.2 45.97 45.33 7.56 59.79 31.65 5.51 55.38 30.56 67 62.73 47.04 6.8 57.99 45.80 7.31 56.89 44.80 7.41 53.93 43.72 7.6 50.47 42.39 8.01 72 68.33 36.79 7.11 63.12 35.43 7.66 61.95 34.57 7.78 58.75 33.51 8.01 55.05 32.26 8.45 1600/0.070 72 62 67 54.10 39.90 5.2 50.01 38.89 5.7 49.39 48.80 47.99 4.92 45.04 45.02 5.37 44.41 43.65 51.96 27.10 4.74 48.64 26.34 5.27 47.49 25.67 5.4 45.08 24.78 1400/0.090 67 47.22 34.21 4.51 44.12 33.51 5.01 43.03 32.73 5.11 40.79 31.79 5.31 38.42 EVAPORATOR AIRFLOW, CFM/DR 750/0.120 1050/0.127 1250/0.145 EVAPORATOR ENTERING AIR, WBE (0F) 72 62 67 72 62 37.52 35.46 39.07 42.94 42.76 41.15 4.28 39.90 39.56 4.74 38.86 38.12 4.84 36.78 36.00 5.01 34.59 33.94 22.56 3.9 39.87 21.92 4.32 39.12 21.24 4.32 36.96 20.55 4.66 34.75 19.82 4.89 28.48 3.72 36.25 27.94 4.11 35.49 27.10 4.1 33.49 26.40 4.41 31.48 25.67 4.61 34.31 3.52 32.84 32.19 3.89 32.14 31.97 3.87 30.28 30.20 4.16 28.43 28.38 4.33 19.71 3.55 34.08 19.05 3.86 33.94 18.62 3.97 32.09 18.00 4.19 30.05 17.26 4.41 72 62 67 34.09 24.80 3.4 31.00 24.30 3.7 30.82 23.72 3.79 29.09 23.09 3.98 27.22 22.33 4.19 30.93 29.81 3.25 28.09 27.53 3.53 27.91 27.35 3.6 26.31 25.78 3.78 24.52 24.03 3.96 26.67 13.85 2.88 25.15 13.35 2.98 23.53 12.46 3.2 20.85 11.89 3.3 18.33 11.32 3.5 72 62 67 24.42 17.52 2.7 23.02 17.02 2.8 21.52 16.02 3.0 19.02 15.50 3.1 16.71 15.00 3.3 22.19 21.07 2.53 20.88 20.56 2.61 19.51 18.74 2.81 17.22 16.96 2.9 15.10 14.80 3.1
DY18/KY018
650/0.112
62
67
TC
17.98
19.78
21.71
85 2.1
SC
17.83
14.88
11.68
kW
1.9
TC
16.31
18.01
19.78
95
SC
15.99
14.50
11.24
kW
2.09
2.2
2.31
TC
16.12
17.81
19.61
105
SC
16.05
14.20
11.02
kW
2.18
2.3
2.43
TC
13.99
15.50
17.12
115
SC
13.79
13.20
10.07
kW
2.26
2.4
2.54
TC
12.04
13.39
14.82
125
SC
11.81
12.38
9.29
kW
2.36
2.5
2.65
LEGEND:
TC
SC
kW
DR
DBE
DBL
1. Capacities above are based on DBE = 800F. For higher or lower DBE, add following Correction Factor = 1.08 x CFM (1 DR) (DBE 80).
2. To calculate leaving conditions, follow this procedure: DBL = DBE (Sensible Capacity (Btuh) / 1.08 x CFM);
4
I
D A
1
38 (1.50")
END VIEW
TOP VIEW
END VIEW
89 (3.50") F
FRONT VIEW
NOTE: All dimensions are in mm (dimensions in brackets are in inches). DIMENSIONS MODEL DY 18 DY 24 DY 30 DY 36 DY 42 DY 48 DY 60 A 904 (35.6) 904 (35.6) 1011 (39.8) 1011 (39.8) 1011 (39.8) 1194 (47) 1194 (47) B 610 (24) 610 (24) 762 (30) 762 (30) 762 (30) 762 (30) 762 (30) C 244 (9.6) 244 (9.6) 318 (12.5) 318 (12.5) 318 (12.5) 368 (14.5) 368 (14.5) D 960 (37.8) 960 (37.8) 1067 (42) 1067 (42) 1067 (42) 1245 (49) 1245 (49) E 521 (20.5) 521 (20.5) 640 (25.2) 640 (25.2) 640 (25.2) 625 (24.6) 625 (24.6) F 769 (30.3) 769 (30.3) 858 (33.8) 858 (33.8) 858 (33.8) 894 (35.2) 894 (35.2) G 183 (7.2) 183 (7.2) 241 (9.5) 241 (9.5) 241 (9.5) 266 (10.5) 266 (10.5) H 841 (33.1) 841 (33.1) 945 (37.2) 945 (37.2) 945 (37.2) 1155 (45.5) 1155 (45.5) I 206 (8.1) 206 (8.1) 259 (10.2) 259 (10.2) 259 (10.2) 292 (11.5) 292 (11.5) 1. Blower & motor assembly 2. Evaporator coil 3. Control box 4. Filter rack 5. Unit mounting brackets (4 Nos.) 6. Duct connection
13 (0.50")
325 (12.795)
406 (15.984)
AIR OUT
SEE DETAIL -A
442 (17.402)
TOP VIEW
800(31.5)
685(27)
49 (1.929) 14 (0.551)
9.5 (3") FLARE 8 TYPE CONN.
48(1.890) 83 (3.268)
FRONT VIEW
END VIEW
AIR IN
390(15.38)
435(17.16)
AIR IN
AIR OUT
133 (5.25)
698(27.5)
TOP VIEW
965(38)
15(0.590)
20 (0.788)
ACCESS PANEL
727(28.63)
82 (3.25)
16(0.63)
19(0.75)
89 (3.5)
FRONT VIEW
END VIEW
152 (6.0)
431(17)
AIR IN 20 (0.79) 15(0.6) 390(15.38) AIR IN 435(17.16) 70(2.76) AIR OUT 133 (5.25) 698(27.5) SEE DETAIL-A
TOP VIEW
965(38)
ACCESS PANEL
1158(45.63)
9.5 (3") FLARE 8 TYPE CONN. 16(0.63) 82.(3.25) 22 (7") FLARE 8 TYPE CONN.
FRONT VIEW
27(1.06)
79(3.13)
END VIEW
11
146 (5.75)
863(34)
AUXILIARY TERMINAL BLOCK CAPACITOR COMPRESSOR COMMON ELECTRONIC CONTROL BOARD FUSE LINK FAN MOTOR LUG GROUND HIGH FAN LINE 1 LINE 2 OR NEUTRAL LOW FAN MEDIUM FAN FIELD WIRING FACTORY WIRING
230VAC
COM ECB FL
BRN CAP BRN
*** ** *
Refer to table below for Speed Connections. 15 39A ATB 1
FM GND HF
TO 6 COND.UNIT
L1 L2 LF
LCD CONTROL PANEL
N1 N2
LOW LIVE HI BLK HIGH MED MED-HI VIO MED BLU COM COMP
MF ___
CN4
ID
NOTES
CABLE CONNECTIONS AT LCD CONTROL PANEL TB
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE. 2. USE COPPER CONDUCTOR WIRES ONLY. 3. MOTORS ARE THERMALLY PROTECTED. 4. REFER TO INTERCONNECTING WIRING DIAGRAM BEFORE INSTALLATION 5. DO NOT ROUTE ATB1(5) FROM CONDENSING UNIT
FM SPEED CONNECTIONS
SPEED WIRE COLOR MODEL DY 18 DY 24 DY 30 DY 36 DY 42 DY 48 DY 60 MED-LOW ORN LOW RED LOWEST GRY COM YEL APPLICABLE FREQUENCY IN HERTZ
5V GND TX RCV
*** ***
* * ** ** * ** *
60 60
* * *
60 60 60 60 60
ATB
4/6
ATB
12
AUXILIARY TERMINAL BLOCK CAPACITOR COMPRESSOR COMMON ELECTRONIC CONTROL BOARD FUSE LINK FAN MOTOR LUG GROUND HIGH FAN LINE 1 LINE 2 OR NEUTRAL LOW FAN MEDIUM FAN OUTDOOR FAN
L1 L2 LF MF
LCD CONTROL PANEL
21B
N1 LOW N2 OF/I OF/O 4WV COM COMP OD CN4 ECB ID LIVE HIGH MED
OF
INDOOR DE-ICE SENSOR CABLE CONNECTIONS AT LCD CONTROL PANEL TB 1) RED COM YEL APPLICABLE FREQUENCY IN HERTZ 2) BLK 3) WHT GND TX RCV 5V
NOTES 1. POWER SUPPLY, REFER TO UNIT NAMEPLATE. 2. USE COPPER CONDUCTOR WIRES ONLY. 3. MOTORS ARE THERMALLY PROTECTED. 4. REFER TO INTERCONNECTING WIRING DIAGRAM BEFORE INSTALLATION 5. DO NOT ROUTE ATB1(5) FROM CONDENSING UNIT 6. T3A/N & 37A ARE TERMINAL MARKINGS FOR JP4 ON CONDENSER FAN MOTOR CONNECTION. T3A/N IS T1 ON SINGLE PHASE CONDENSER UNITS.
FM SPEED CONNECTIONS
SPEED WIRE COLOR MODEL DY 18 DY 24 DY 30 DY 36 DY 42 DY 48 DY 60 HI BLK MED-HI VIO MED BLU MED-LOW ORN LOW RED LOWEST GRY
*** ***
* * ** ** * ** *
60 60
* * *
60 60 60 60 60
4/6
37A 36A
FM
O/L R
COMP
FM
13
ELECTRICAL
Please ensure power supply (V-Ph-Hz) to the unit is as per unit nameplate requirements. Caution: Operation of the unit on improper power supply will result in damage to the unit. Warning: Before installation or servicing, always TURN OFF all power to the unit. There may be more than one disconnect switch. Ensure all of them are turned off.
MAINTENANCE
COIL: Coil may be cleaned by removing case and brushing between fins with a stiff wire brush. Brushing should be followed by cleaning with vacuum cleaner. The coil may also be cleaned by using a high pressure air, if compressed air source is available. It should be pointed out that if air filters are used and periodically cleaned, the coils will not be clogged up prematurely. DRAIN PIPE: Drain pipe should be checked before summer operation of unit is begun. If it is clogged, steps should be taken to clear the debris so that condensate will flow out easily. A standard pipe cleaner for 1/2" ID pipe may be used. Periodic checks of the drain pipe should be taken during summer operation, as there is a possibility of it becoming clogged with dirt. FILTER CLEANING: Remove access panel, slide filter out of filter rack, and clean as follows: Tap filter on solid surface to dislodge heavy particles. Wash under stream of hot water. If filter has been put to exceptional service, a mild solution of Sal-Soda, Tri-Sodium Phosphate or any other commercial solvent can be used. Set filter on end with slots in frame down, which allows it to drain. Filters should dry thoroughly before reuse. REPLACEMENT PARTS: When writing for replacement parts, refer to model number and serial number on the name plate of the unit.
14
INSTALLATION
STEP-1: Check equipment and job site
Unpack unit and move to final location taking care not to damage the unit. Remove screws holding the unit to wooden pallet and remove wooden pallet.
AIR IN
AIR IN
AIR OUT
ELECTRICAL
STEP 1: INSTALLATION
A) Please ensure power supply to the unit is as per unit nameplate (Volts/Ph/Hz) requirements. Caution: Operation of the unit on improper power supply will result in damage to the unit. Note: Use copper wires of proper rating for all field wiring. Warning: Before servicing or installation of the unit, always TURN OFF all power to the unit. There may be more than one disconnect switch. Ensure all of them are turned off. Electrical shock can cause personal injury or death. B) Ground & power wires Connect power wires to terminal block per wiring diagram. Connect ground wire to the ground lug inside the control box. C) Control wiring between outdoor & indoor unit Use 16 gauge color-coded wire between the indoor and outdoor units (control wiring).
STEP 2: START-UP
1) Energize crankcase heater for a minimum of 12 hours prior to the system start-up. To energize crankcase heater only, set thermostat to "off" position and close electrical disconnect switch to the outdoor unit. 2) Fully open liquid/suction service valves. 3) Close electrical disconnect switch to energize the system. 4) Set room thermostat to desired temperature.
SYSTEM DESIGN
THE CONDENSING UNIT SYSTEM HAS BEEN DESIGNED BASED ON THE FOLLOWING:
Intended for outdoor installation with free air intake and discharge. Minimum outdoor operating air temperature during cooling without low ambient operation option is 550F (12.70C). Maximum outdoor operating air temperature during cooling mode is 1300F (550C). For reliable operation, unit should be level on horizontal plane. For interconnecting refrigerant pipe lengths greater than 25 feet (7.6 meters), check with your local Zamil sales office. Use only copper wire for electric connection at unit. Aluminum and clad aluminum are not acceptable for the type of connector provided.
16
SERVICING INSTRUCTIONS
es cc
sf
lo rb
rs we
CM
to mo &
95
30
CM
Blower deck
50
CM
Bottom panel
NOTE: 1) Required indoor unit access clearances are shown as hatched area. 2) Free sevice access should be available from the bottom of the unit for removing & servicing the blower/motor deck. 3) Servicing instructions: a) Remove the bottom panel. b) Support the blower deck while unscrewing the 4 blower deck holding bolts and bring down the blower deck.
17
PARTS LIST
INDOOR UNITS
MODEL NUMBER FAN DECK ASSEMBLY BLOWER MOTOR FILTER ORIFICE DISTRIBUTOR ORIFICE PISTON THERMOSTAT, COOL THERMOSTAT, HEAT PUMP DY18 800-089-71 800-547-51 800-249-39 800-194-10 800-195-13 800-645-95 800-645-97 DY24 800-089-71 800-547-51 800-249-39 800-194-10 800-195-13 800-645-95 800-645-97 DY30 800-089-72 800-547-52 800-249-38 800-194-14 800-195-15 800-645-95 800-645-97 DY36 800-089-72 800-547-52 800-249-38 800-194-14 800-195-16 800-645-95 800-645-97 DY42 800-089-72 800-547-52 800-249-38 800-194-14 800-195-17 800-645-95 800-645-97 DY48 800-089-73 800-547-53 800-249-36 800-194-16 800-195-20 800-645-95 800-645-97 DY60 800-089-73 800-547-53 800-249-36 800-194-16 800-195-22 800-645-95 800-645-97
OUTDOOR UNITS
MODEL NUMBER COMPRESSOR, COOL ONLY COMPRESSOR, HEAT PUMP FAN MOTOR FAN MOTOR CAPACITOR CONDENSER FAN COMPRESSOR CONTACTOR TRANSFORMER (24V) LOW PRESSURE SWITCH MODEL NUMBER COMPRESSOR FAN MOTOR FAN MOTOR CAPACITOR CONDENSER FAN COMPRESSOR CONTACTOR TRANSFORMER (24V) LOW PRESSURE SWITCH KY018C 800-675-79 800-675-86 800-555-32 800-224-19 800-736-01 800-012-30 800-557-00 KY036C 800-684-01 800-545-97 800-353-15 800-941-41 800-097-00 800-012-30 800-557-00 KY024C 800-675-80 800-675-87 800-555-32 800-224-19 800-736-01 800-012-30 800-557-00 KY036H 800-684-04 800-545-97 800-353-15 800-941-41 800-095-00 800-012-30 800-557-00 KY030C 800-675-89 800-675-90 800-545-97 800-353-15 800-941-41 800-097-00 800-012-30 800-557-00 KY036M 800-684-14 800-545-97 800-353-15 800-941-41 800-095-00 800-012-30 800-557-00 KY030H 800-684-04 800-684-04 800-545-97 800-353-15 800-941-41 800-095-00 800-012-30 800-557-00 KY036F 800-684-07 800-545-96 800-353-15 800-941-41 800-095-00 800-012-31 800-557-00 KY030M 800-684-14 800-684-14 800-545-97 800-353-15 800-941-41 800-095-00 800-012-30 800-557-00 KY042C 800-684-02 800-545-97 800-353-15 800-941-41 800-097-00 800-012-30 800-557-00 KY030F 800-684-07 800-684-07 800-545-96 800-353-15 800-941-41 800-095-00 800-012-31 800-557-00 KY042H 800-684-05 800-545-97 800-353-15 800-941-41 800-095-00 800-012-30 800-557-00
MODEL NUMBER COMPRESSOR FAN MOTOR FAN MOTOR CAPACITOR CONDENSER FAN COMPRESSOR CONTACTOR TRANSFORMER (24V) LOW PRESSURE SWITCH
MODEL NUMBER COMPRESSOR FAN MOTOR FAN MOTOR CAPACITOR CONDENSER FAN COMPRESSOR CONTACTOR TRANSFORMER (24V) LOW PRESSURE SWITCH
PL-AP-DYS-06-2M-E