EDU Mountainboard 2012 ENG SV

SolidWorks
Engineering Design Project

The Mountainboard
Teacher Resources
Dassault Systmes SolidWorks Corporation 175 Wyman Street Waltham, Massachusetts 02451 USA Phone +1-800-693-9000
Outside the U.S.: +1-781-810-5011 Email: info@solidworks.com Web: http://www.solidworks.com/education
1995-2012, Dassault Systmes SolidWorks Corporation, a Dassault Systmes S.A. company, 175 Wyman Street, Waltham, MA 02451 USA. All rights reserved. The information and the software discussed in this document are subject to change without notice and are not commitments by Dassault Systmes SolidWorks Corporation (DS SolidWorks). No material may be reproduced or transmitted in any form or by any means, electronically or manually, for any purpose without the express written permission of DS SolidWorks. The software discussed in this document is furnished under a license and may be used or copied only in accordance with the terms of the license. All warranties given by DS SolidWorks as to the software and documentation are set forth in the license agreement, and nothing stated in, or implied by, this document or its contents shall be considered or deemed a modification or amendment of any terms, including warranties, in the license agreement. Patent Notices SolidWorks 3D mechanical CAD software is protected by U.S. Patents 5,815,154; 6,219,049; 6,219,055; 6,611,725; 6,844,877; 6,898,560; 6,906,712; 7,079,990; 7,477,262; 7,558,705; 7,571,079; 7,590,497; 7,643,027; 7,672,822; 7,688,318; 7,694,238; 7,853,940 and foreign patents, (e.g., EP 1,116,190 and JP 3,517,643). eDrawings software is protected by U.S. Patent 7,184,044; U.S. Patent 7,502,027; and Canadian Patent 2,318,706. U.S. and foreign patents pending. Trademarks and Product Names for SolidWorks Products and Services SolidWorks, 3D PartStream.NET, 3D ContentCentral, eDrawings, and the eDrawings logo are registered trademarks and FeatureManager is a jointly owned registered trademark of DS SolidWorks. CircuitWorks, FloXpress, TolAnalyst, and XchangeWorks are trademarks of DS SolidWorks. FeatureWorks is a registered trademark of Geometric Ltd. SolidWorks 2012, SolidWorks Enterprise PDM, SolidWorks Workgroup PDM, SolidWorks Simulation, SolidWorks Flow Simulation, eDrawings Professional, and SolidWorks Sustainability are product names of DS SolidWorks. Other brand or product names are trademarks or registered trademarks of their respective holders. COMMERCIAL COMPUTER SOFTWARE PROPRIETARY The Software is a commercial item as that term is defined at 48 C.F.R. 2.101 (OCT 1995), consisting of commercial computer software and commercial software documentation as such terms are used in 48 C.F.R. 12.212 (SEPT 1995) and is provided to the U.S. Government (a) for acquisition by or on behalf of civilian agencies, consistent with the policy set forth in 48 C.F.R. 12.212; or (b) for acquisition by or on behalf of units 3 of the department of Defense, consistent with the policies set forth in 48 C.F.R. 227.7202-1 (JUN 1995) and 227.7202-4 (JUN 1995).
In the event that you receive a request from any agency of the U.S. government to provide Software with rights beyond those set forth above, you will notify DS SolidWorks of the scope of the request and DS SolidWorks will have five (5) business days to, in its sole discretion, accept or reject such request. Contractor/ Manufacturer: Dassault Systmes SolidWorks Corporation, 175 Wyman Street, Waltham, Massachusetts 02451 US. Copyright Notices for SolidWorks Standard, Premium, Professional, and Education Products Portions of this software 1986-2012 Siemens Product Lifecycle Management Software Inc. All rights reserved. This work contains the following software owned by Siemens Industry Software Limited: D-Cubed 2D DCM 2012. Siemens Industry Software Limited. All Rights Reserved. D-Cubed 3D DCM 2012. Siemens Industry Software Limited. All Rights Reserved. D-Cubed PGM 2012. Siemens Industry Software Limited. All Rights Reserved. D-Cubed CDM 2012. Siemens Industry Software Limited. All Rights Reserved. D-Cubed AEM 2012. Siemens Industry Software Limited. All Rights Reserved. Portions of this software 1998-2012 Geometric Ltd. Portions of this software 1996-2012 Microsoft Corporation. All rights reserved. Portions of this software incorporate PhysX by NVIDIA 20062010. Portions of this software 2001-2012 Luxology, Inc. All rights reserved, patents pending. Portions of this software 2007-2012 DriveWorks Ltd. Copyright 1984-2010 Adobe Systems Inc. and its licensors. All rights reserved. Protected by U.S. Patents 5,929,866; 5,943,063; 6,289,364; 6,563,502; 6,639,593; 6,754,382; patents pending. Adobe, the Adobe logo, Acrobat, the Adobe PDF logo, Distiller and Reader are registered trademarks or trademarks of Adobe Systems Inc. in the U.S. and other countries. For more SolidWorks copyright information, see Help > About SolidWorks. Copyright Notices for SolidWorks Simulation Products Portions of this software 2008 Solversoft Corporation. PCGLSS 1992-2010 Computational Applications and System Integration, Inc. All rights reserved. Copyright Notices for Enterprise PDM Product Outside In Viewer Technology, 1992-2010 Oracle Portions of this software 1996-2012 Microsoft Corporation. All rights reserved. Copyright Notices for eDrawings Products Portions of this software 2000-2012 Tech Soft 3D. Portions of this software 1995-1998 Jean-Loup Gailly and Mark Adler. Portions of this software 1998-2001 3Dconnexion. Portions of this software 1998-2012 Open Design Alliance. All rights reserved. Portions of this software 1995-2010 Spatial Corporation. This software is based in part on the work of the Independent JPEG Group.
Document Number: PME0720-ENG
Contents
Introduction Using the Interface Basic Functionality Basic Parts The Binding Revolved Features The Wheel Hub Thin Features The Deck Multibody Parts The Axle and Truck Sweeps and Lofts Springs and Binding Final Assembly Presenting Results
1 7 14 26 34 46 58 66 75 80
Mountainboard Design Project with SolidWorks
I
Introduction
Purpose of this Document The material included in this document is intended for the use of the SolidWorks teachers/ instructors. Information contained here includes the different methods of teaching this course, answers to the various tests within the curriculum and additional resources that are provided to support the instruction. Course Organization The course is based around a design project using SolidWorks. In addition to the material in the course, the online tutorials can be used to supplement the training. Depending on the total hours of class, laboratory time and homework time allotted, as well as the availability of SolidWorks to the students; the tutorials:

can be assigned as homework. taught during class with the mountainboard project as the laboratory exercises. can be done to supplement the lessons with the mountainboard as the focus of class time.
Education Edition Curriculum and Courseware All material for the Mountainboard course is provided by download.
Mountainboard Design Project with SolidWorks - Teacher Resources
SolidWorks
Engineering Design and Technology Series
Introduction
Course material for the students can be downloaded from within SolidWorks. Click the SolidWorks Resources tab in the Task Pane and then select Student Curriculum. Select the curriculum for the current year. Double-click the course you would like to download. Controlselect the course to download a ZIP file. The Lessons file contains the folder structure and the parts needed to complete the lessons. The Student Guide contains the PDF file of the course.
Unzipping the ZIP file creates a folder named

SolidWorks Curriculum_and_Courseware_2012. This folder contains directories for
this course.
SolidWorks
Introduction
Course material for teachers can also be downloaded from the SolidWorks web site. Click the SolidWorks Resources tab in the Task Pane and then select Instructors Curriculum. This will take you to the Educator Resources page shown at right.
SolidWorks
Introduction
The folder Mountainboard Design Project is used for this course and contains the following items:
Student Resources
Lessons there are folders corresponding to the lesson in the Mountainboard Design
Project course. These folders contain copies of some of the parts referred to in the lessons, as well as the student exercises. Only parts that the students need for the assemblies, but are not required to create, have been provided. Students can save the parts, assemblies and drawings they create during the course in the appropriate lesson folder.
Training Templates a folder containing the part, assembly, and drawing templates
students need to do the active learning exercises.
Images a folder containing the images used to create appearances, decals and
scenes.
Mountainboard a folder provided as a place for students to save the individual
mountainboard files they will create during the lessons. There are several sub-folders for the various sub-assemblies the students will create plus a folder with some additional hardware that will be needed to complete the assemblies.
Teacher Resources
Lessons there are folders corresponding to the lesson in the Mountainboard Design Project course. These folders contain copies of the parts, assemblies, and drawings referred to in the lessons, as well as the student exercises. Review the models contained in these folders before you present the lecture. Use them to assist in your instruction.
SolidWorks
Introduction
Each Lesson and Exercises folder contains a sub-folder for Built Parts. Files contained in these folders represent the finished product of the lesson or exercise. To distinguish these files from files created by the teacher or student, they all have the suffix _&. PowerPoint Slides this folder contains PowerPoint slides for each lesson. A summery of the PowerPoint slides is included in this document. The Microsoft PowerPoint slides supplied here have slides for both the online tutorials and the mountainboard lessons. Depending on your approach to teaching the course, you may use all, some or none of the slides. You can reproduce these as student handouts, and modify them to suit your needs.
Mountainboard-complete a folder containing all the completed files of the mountainboard. Each file in this directory ends in _& to show that it is a completed
file.
Operating System
This course has been modified to reflect the use of Windows 7 as it is currently the operating system most widely used.
Setting Up SolidWorks
SolidWorks Options must be set up to find the templates installed by the DVD. After loading the SolidWorks Curriculum_and_Courseware_2012, start SolidWorks. Click Tools, Options, then select File Locations. Make sure Document Templates is showing in the Show folders for list. Click Add. Navigate to the SolidWorks Curriculum_and_Courseware_2012\Mountainboard Design Project\Training Templates folder, then click OK. Click OK to close the options.
SolidWorks
Introduction
Education Version Icon
Any file opened, modified and save in the EDU version of SolidWorks will show a mortarboard icon in the FeatureManager design tree.
Accessing SolidWorks Commands
There are many ways to access the different SolidWorks commands, such as:

Individual toolbars Context toolbars CommandManager Main menus Right-click context menus Flyout menus S key menus Mouse Gestures Hot keys
Because of the large number of choices, many of the specific directions such as Click Insert, Sketch from the menu or Click Sketch on the Sketch toolbar have been replaced by just the command Click Sketch. This allows each teacher choose how to introduce the various methods.
1
Using the Interface
Purpose of this Document This and following chapters provide the answers to:

5 Minute Assessment Lesson Reviews Lesson Quizzes Vocabulary Worksheet
Also included:
Summary of PowerPoint slides available for the lesson
For some lessons, additional information is also provided with ideas on how to approach the material in the lesson.
SolidWorks
Using the Interface
Lesson 1 If your students are already experienced with the Microsoft Windows Graphical User Interface, you may wish to skip to the section of this lesson that familiarizes students with the SolidWorks user interface.
5 Minute Assessment #1 Answer Key

1
Search for the SolidWorks part file Paper Towel Base. How did you find it?
Answer:
Click , enter search criteria in the Search Box. Or, open Windows Explorer and select a drive or folder and type the file name in the Search Box. What is the quickest way to search for a file?
Answer:
Click
, and type the name of the file in the Search Box.
How do you open the file from the Search Results window? Answer: Double-click on the file name. How do you start the SolidWorks program?
Answer: Click
, All Programs, SolidWorks, SolidWorks.
What is the quickest way to start the SolidWorks program? Answer: Double-click the SolidWorks desktop shortcut (if one exists).
SolidWorks
Using the Interface
Lesson 1 Vocabulary Worksheet Answer Key

1 2 3 4 5 6 7 8
Shortcuts for collections of frequently used commands: toolbars Command to create a copy of a file with a new name: File, Save As One of the areas that a window is divided into: panel The graphic representation of a part, assembly, or drawing: model Character that you can use to perform wild card searches: asterisk or * Area of the screen that displays the work of a program: window Icon that you can double-click to start a program: desktop shortcut Action that quickly displays menus of frequently used or detailed commands: rightclick
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Command that updates your file with changes that you have made to it: Save Action that quickly opens a part or program: double-click The program that helps you create parts, assemblies, and drawings: SolidWorks Panel of the SolidWorks window that displays a visual representation of your parts, assemblies, and drawings: graphics area Technique that allows you to find all files and folders that begin or end with a specified set of characters: wild card search
SolidWorks
Using the Interface
Lesson 1 Quiz Answer Key

1
How do you start the SolidWorks application program? Answer: Click , All Programs, SolidWorks, SolidWorks; or double-click on the SolidWorks desktop shortcut; or double-click on a SolidWorks file. Which command would you use to create a copy of your file? Answer: File, Save As Where do you see a 3D representation of your model? Answer: Graphics Area. Look at the illustration (at right). What is this collection of frequently used commands called? Answer: Toolbar How would you find a file if you could not remember the whole file name? Answer: Perform a wild card search. Which command would you use to preserve changes that you have made to a file? Answer: File, Save Which character helps you perform a wild card search? Answer: Asterisk or * Circle the cursor that is used to resize a window.
Answer:
Circle the cursor that is used to resize a panel.

Answer:
10
Circle the button that is used to get online help.

Answer:
10
SolidWorks
Using the Interface
Thumbnail Images of PowerPoint Slides The following thumbnail images, arranged left to right, show the PowerPoint slides provided with this lesson.
Using the Interface
Mountainboard - Lesson 1 Using the Interface

Schools Name Teachers Name Date
The interface is how you interact with the computer in the following ways:
Use windows to view files. Use the mouse to select buttons, menus, and model elements. Run programs like SolidWorks mechanical design software. Find, open, and work with files. Create, save, and copy files.
Microsoft Windows
SolidWorks runs on the Microsoft Windows graphical user interface. Windows let you see the work of an application program. Panels are sub sections of windows. Illustration shows one window with two panels.
Using the Mouse

The mouse lets you move around the interface. The cursor is the pointer that shows you where the mouse is on the screen. Click the left mouse button to select commands, buttons, geometry, and other elements. Double-click the left mouse button to quickly open a file or folder. Click the right mouse button to access a shortcut menu of frequently used commands.
Running Programs
The quickest way to start a program is to double-click on a desktop shortcut. Some programs may not have desktop shortcuts. The Programs menu lists all of the application programs resident on the computer.
Exit a Program
Select or click File, Exit to end a program. If the file has unsaved changes, you have the chance to save the them before exiting.
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SolidWorks
Using the Interface
Searching for a File or Folder

Type search criteria into search box. Use * to perform wild card searches.
Wild Card Searches

Search for all files of a particular type by searching for the file type suffix. Example: *.SLDPRT Search for all files that begin the same. Example: bearing* Search for all files that have common letters in the file name. Example *plate*
Opening a File
The quickest way to open a file is to double-click on it. The File menu displays your most recently used files.
Saving and Copying Files

Saving a file preserves the changes that you have made to it. Use File, Save As to copy a file. File, Save As creates an exact duplicate of the file as it existed at the moment that you copied it.
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Resizing Windows
Allows you to customize the appearance of your screen. View multiple files at the same time. Use Use to change the size of a window. to change the size of panels within a window.
Using the SolidWorks Interface

SolidWorks windows display graphic and nongraphic model data. Toolbars display frequently used commands.
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SolidWorks
Using the Interface
Left Side of SolidWorks Window

FeatureManager design tree Property Manager Configuration Manager
Right Side of SolidWorks Window

The Task Pane SolidWorks Resources
Design
Library
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Right Side of SolidWorks Window

The Task Pane Toolbox File Explorer
Toolbars
Buttons for frequently used commands.
You can select the toolbars to display. Toolbars are displayed at the top and sides of the window. You can also access the toolbars from the CommandManager.
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Getting Help
To view comprehensive online help:
Click .
Select Help, SolidWorks Help. Help displays in a separate window.
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2
Basic Functionality
5 Minute Assessment #2 Answer Key

1
How do you start a SolidWorks session? Answer: Click Start, Click All Programs. Click the SolidWorks folder. Click the SolidWorks application. Why do you create and use Document Templates? Answer: Document Templates contain the units, grid and text setting for the model. You can create Metric and English templates each with different settings. How do you start a new Part Document? Answer: Click the New icon. Select a part template. What features did you use to create the Binding Anchor? Answer: Extruded Boss, Fillet, and Extruded Cut. True or False. SolidWorks is used by designers and engineers. Answer: True. A SolidWorks 3D model consists of _________ _________ ________. Answer: Parts, assemblies and drawings. How do you open a sketch? Answer: Select a plane or planar face, then click the Sketch icon on the Sketch toolbar. What does the Fillet feature do? Answer: The Fillet feature rounds sharp edges. What tool calculates the volume of a part? Answer: The Mass Properties tool. What does the Cut-Extrude feature do? Answer: The Cut-Extrude feature removes material. How do you change an existing feature? Answer: Right-click on the feature and select Edit Feature.
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SolidWorks
Basic Functionality
Lesson 2 Vocabulary Worksheet Answer Key

1 2 3 4
The corner or point where edges meet: vertex The intersection of the three default reference planes: origin A feature used to round off sharp corners: fillet The three types of documents that make up a SolidWorks model: parts, assemblies,
drawings
5 6 7 8 9 10 11 12 13 14 15 16 17
Controls the units, grid, text, and other settings of the document: template Forms the basis of all extruded features: sketch Two lines that are at right angles (90) to each other are: perpendicular The first feature in a part is called the base feature. The outside surface or skin of a part: face A mechanical design automation software application: SolidWorks The boundary of a face: edge Two straight lines that are always the same distance apart are: parallel Two circles or arcs that share the same center are: concentric The shapes and operations that are the building blocks of a part: features A feature that adds material to a part: boss A feature that removes material from a part: cut An implied centerline that runs through the center of every cylindrical feature:
temporary axis
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SolidWorks
Basic Functionality
Lesson 2 Quiz Answer Key

1
You build parts from features. What are features? Answer: Features are the shapes (bosses, cuts and holes) and the operations (fillets, chamfers and shells) that are use to build a part. Name the features that are used to create the Binding Anchor in Lesson 2. Answer: Extruded Boss, Fillet and Extruded Cut. How do you begin a new part document? Answer: Click the New tool or click File, New. Select a part template. Give two examples of shape features that require a sketched profile. Answer: Shape features are Extruded Boss, Extruded Cut, and Hole. Give an example of an operation feature that requires a selected edge or face. Answer: Operation features are Fillet or Chamfer. Name the three documents that make up a SolidWorks model. Answer: Parts, assemblies and drawings What is the default sketch plane? Answer: The default sketch plane is Front. What is a plane? Answer: A plane is a flat 2D surface. How do you create an extruded boss feature? Answer: Select a sketch plane. Open a new sketch. Sketch the profile. Extrude the profile perpendicular to the sketch plane. Why do you create and use document templates? Answer: Document templates contain the units, grid and text setting for the model. You can create Metric and English templates, each with different settings. What is a section view? Answer: A section view shows the part as if it were cut into two pieces. This displays the internal structure of the model.
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SolidWorks
Basic Functionality
Thumbnail Images of PowerPoint Slides The following thumbnail images, arranged left to right, show the PowerPoint slides provided with this lesson.
What is SolidWorks?
Mountainboard - Lesson 2 Basic Functionality
SolidWorks is design automation software. In SolidWorks, you sketch ideas and experiment with different designs to create 3D models. SolidWorks is used by students, designers, engineers, and other professionals to produce simple and complex parts, assemblies, and drawings.
Schools Name Teachers Name Date
The SolidWorks Model

The SolidWorks model is made up of: Parts Assemblies Drawings
Drawing
The SolidWorks Model
Part
Part
Assembly
Drawing
Features
Features are the building blocks of the part. Features are the shapes and operations that construct the part.
Examples of Shape Features

Base Feature First feature in part. Created from a 2D sketch. Forms the work piece to which other features are added.
17
SolidWorks
Basic Functionality

Boss feature Adds material to part. Created from 2D sketch.

Cut feature Removes material from part. Created from 2D sketch.

Hole feature Removes material. Works like more intelligent cut feature. Corresponds to process such as counter-sink, thread, counter-bore.

Fillet feature Used to round off sharp edges. Can remove or add material.
o Outside edge (convex fillet) removes material. o Inside edge (concave fillet) adds material.
10

Chamfer feature Similar to a fillet. Bevels an edge rather than rounding it. Can remove or add material.
Sketched Features & Operation Features
Sketched Features Shape features have sketches. Sketched features are built from 2D profiles. Operation Features Operation features do not have sketches. Applied directly to the work piece by selecting edges or faces.
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SolidWorks
Basic Functionality
To Create an Extruded Base Feature:

1. Select a sketch plane.
To Create a Revolved Base Feature:

1. 2. Select a sketch plane. Sketch a 2D profile. Sketch a centerline (optional). Revolve the sketch around a sketch line or centerline.
Centerline (optional)
2. Sketch a 2D profile.
Select the sketch plane Sketch the 2D profile
3. 4.
3. Extrude the sketch perpendicular to sketch plane.
Extrude the sketch

13
Resulting base feature

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Terminology: Document Window

Divided into two panels: Left panel contains the FeatureManager design tree.
o Lists the structure of the part, assembly or drawing.
Menu Bar
Terminology: User Interface

Toolbar Task pane Command Manager
Right panel contains the Graphics Area.

o Location to display, create, and modify a part, assembly or drawing.
Drawing document window Part document window Status bar
FeatureManager design tree
Graphics Area
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Terminology: PropertyManager
Terminology: Basic Geometry

Axis - An implied centerline that runs through every cylindrical feature.
Confirmation corner
Preview
Axis Plane
Plane - A flat 2D surface. Origin - The point where the three default reference planes intersect. The coordinates of the origin are: (x = 0, y = 0, z = 0).
Origin
Property Manager
Handle
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SolidWorks
Basic Functionality
Terminology: Basic Geometry

Face The surface or skin of a part. Faces can be flat or curved. Edge The boundary of a face. Edges can be straight or curved. Vertex The corner where edges meet.
Features and Commands

Base feature The Base feature is the first feature that is created.
Vertex
Edge
The Base feature is the foundation of the part. The Base feature geometry for the box is an extrusion. The extrusion is named Extrude1.
Edge Faces
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Features used to build the box are: Extruded Base feature Fillet feature Shell feature Extruded Cut feature
1.Base Feature 2.Fillet Feature

To create the extruded base feature for the box: Sketch a rectangular profile on a 2D plane. Extrude the sketch. By default extrusions are perpendicular to the sketch plane.
3.Shell Feature
21
4.Cut Feature
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Fillet feature The fillet feature rounds the edges or faces of a part. Select the edges to be rounded. Selecting a face rounds all the edges of that face. Specify the fillet radius.

Wall Thickness
Shell feature The shell feature removes material from the selected face. Using the shell feature creates a hollow box from a solid box. Specify the wall thickness for the shell feature.
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Fillet
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SolidWorks
Basic Functionality

To create the extruded cut feature for the box: Sketch the 2D circular profile. Extrude the 2D Sketch profile perpendicular to the sketch plane. Enter Through All for the end condition. The cut penetrates through the entire part.
Dimensions and Geometric Relationships

Specify dimensions and geometric relationships between features and sketches. Dimensions change the size and shape of the part. Mathematical relationships between dimensions can be controlled by equations. Geometric relationships are the rules that control the behavior of sketch geometry. Geometric relationships help capture design intent.
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Dimensions
Dimensions Base depth = 50mm Boss depth = 25mm Mathematical relationship Boss depth = Base depth y 2
Geometric Relationships
Horizontal Vertical
Intersection Tangent
Parallel
Concentric
27 28
Perpendicular
To Start SolidWorks
Click the Start button Click All Programs.
Click
The SolidWorks Window
on Windows task bar.
the SolidWorks folder. the SolidWorks application.
Click
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SolidWorks
Basic Functionality
Creating New Files Using Templates

Click New on the Standard toolbar.
Document Templates
Select a document template: Part Assembly Drawing

Tutorial Tab
Document Templates control the units, grid, text, and other settings for the model. The Tutorial document templates are required to complete the exercises in the Online Tutorials. The templates are located in the Tutorial tab on the New SolidWorks Document dialog box. Document properties are saved in templates.
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Document Properties
Accessed through the Tools, Options menu. Control settings like: Units: English (inches) or Metric (millimeters) Grid/Snap Settings Colors, Material Properties and Image Quality
System Options
Accessed through the Tools, Options menu. Allow you to customize your work environment. System options control: File locations Performance Spin box increments
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Multiple Views of a Document

Click the view pop-up menu. Select an icon. The viewport icons include: Single View Two View (horizontal and vertical) Four View
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Creating a 2D Sketch
1. Click Sketch toolbar. on the Sketch
2. Select the Front plane as a sketch plane. 3. Click Rectangle on the Sketch Tools toolbar. 4. Move the pointer to the Sketch Origin.
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SolidWorks
Basic Functionality
Creating a 2D Sketch
5. Click the left mouse button. 6. Drag the pointer up and to the right. 7. Click the left mouse button again.
Adding Dimensions
Dimensions specify the size of the model. To create a dimension:
1. Click Smart Dimension 2. Click the 2D geometry. 3. Click the text location. 4. Enter the dimension value. on the Dimensions/Relations toolbar.
Text location
2D geometry
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The Mountainboard
Design Process
Project goals. Design Intent

o How does the model respond to change o Anticipated changes in the design
Analysis
o Estimation of the lifecycle of the product o How will we insure that the parts are strong enough
Output
o Engineering reports o Presentations o Marketing material
39 40
Key parts
The Binding Right and Left versions Adjusts position
o Rotation o Along Deck
Key parts
The Deck k ble Flexible Mounting for Binding and Truck Non-slip surface Support a 100 kg rider Truck and Axle Adjustable suspension Mounting for optional braking system
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SolidWorks
Basic Functionality
Key parts
Wheel Assembly Easy to assemble Tire and Tube are purchased parts Sealed bearings Mounting for optional braking system
Binding Anchor
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Design Intent - Binding Anchor
Determining the Weight
Clamps and Positions the Binding on the Deck Positioning Along centerline At angle to centerline No sharp edges to injure a rider
Weight = Volume X Density Volume can be calculated from the geometry of the model Density can be obtained from handbooks, data sheets or online
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Mass Properties
First Angle Projection
The Mass Properties tool can calculate: Volume Mass Surface Area Center of Mass Moments of Inertia
Like projecting the model on a screen behind the model. Used in Europe.
Right
Front
Top
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SolidWorks
Basic Functionality
Third Angle Projection
Section View
Like looking at the part inside of a glass box. Used in the United States.
Cuts the model to reveal detail. detai
Top
Front
Right
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SolidWorks

Engineering Design Project

Outside the U.S.: +1-781-810-5011 Email: info@solidworks.com Web: http://www.solidworks.com/education

Document Number: PME0720-ENG

Mountainboard Design Project with SolidWorks

Mountainboard Design Project with SolidWorks - Teacher Resources

Unzipping the ZIP file creates a folder named

Mountainboard Design Project with SolidWorks - Teacher Resources

Mountainboard Design Project with SolidWorks - Teacher Resources

students need to do the active learning exercises.

Mountainboard a folder provided as a place for students to save the individual

Mountainboard Design Project with SolidWorks - Teacher Resources

Mountainboard Design Project with SolidWorks - Teacher Resources

Education Version Icon

Mountainboard Design Project with SolidWorks - Teacher Resources

5 Minute Assessment Lesson Reviews Lesson Quizzes Vocabulary Worksheet

Summary of PowerPoint slides available for the lesson

Mountainboard Design Project with SolidWorks - Teacher Resources

Using the Interface

5 Minute Assessment #1 Answer Key

, and type the name of the file in the Search Box.

, All Programs, SolidWorks, SolidWorks.

Mountainboard Design Project with SolidWorks - Teacher Resources

Using the Interface

Lesson 1 Vocabulary Worksheet Answer Key

Mountainboard Design Project with SolidWorks - Teacher Resources

Using the Interface

Lesson 1 Quiz Answer Key

Circle the cursor that is used to resize a panel.

Circle the button that is used to get online help.

Mountainboard Design Project with SolidWorks - Teacher Resources

Using the Interface

Using the Interface

Mountainboard - Lesson 1 Using the Interface

Using the Mouse

Mountainboard Design Project with SolidWorks - Teacher Resources

Using the Interface

Searching for a File or Folder

Wild Card Searches

Saving and Copying Files

Using the SolidWorks Interface

Mountainboard Design Project with SolidWorks - Teacher Resources

Using the Interface

Left Side of SolidWorks Window

Right Side of SolidWorks Window

Right Side of SolidWorks Window

Select Help, SolidWorks Help. Help displays in a separate window.

Mountainboard Design Project with SolidWorks - Teacher Resources

5 Minute Assessment #2 Answer Key

Mountainboard Design Project with SolidWorks - Teacher Resources

Lesson 2 Vocabulary Worksheet Answer Key

Mountainboard Design Project with SolidWorks - Teacher Resources

Lesson 2 Quiz Answer Key

Mountainboard Design Project with SolidWorks - Teacher Resources

Schools Name Teachers Name Date

The SolidWorks Model

The SolidWorks Model

Examples of Shape Features

Mountainboard Design Project with SolidWorks - Teacher Resources

Examples of Shape Features

Examples of Shape Features

Examples of Shape Features

Examples of Shape Features