Quidway NetEngine80E Installation Guide

Contents

Contents
8 Making Cables............................................................................................................................8-1
8.1 Making DC Power Cables.............................................................................................................................8-2 8.2 Making DC Power Cables.............................................................................................................................8-7 8.3 Making Grounding Cables ..........................................................................................................................8-13

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Figures

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Figures
Figure 8-1 Stripping the insulation layer of the cable ........................................................................................8-5 Figure 8-2 Covering the bare crimping terminal on the bare conductor.............................................................8-5 Figure 8-3 Crimping the bare crimping terminal................................................................................................8-6 Figure 8-4 Diagram of binding the OT terminal ................................................................................................8-6 Figure 8-5 Stripping the insulation layer of the cable ........................................................................................8-6 Figure 8-6 Covering the bare crimping terminal on the bare conductor.............................................................8-7 Figure 8-7 Crimping the bare crimping terminal................................................................................................8-7 Figure 8-8 Stripping the insulation layer of the cable ........................................................................................8-9 Figure 8-9 Covering the bare crimping terminal on the bare conductor...........................................................8-10 Figure 8-10 Crimping the bare crimping terminal............................................................................................8-10 Figure 8-11 Stripping the insulating cover of the cable.................................................................................... 8-11 Figure 8-12 Covering the cord end terminal on the wire conductor................................................................. 8-11 Figure 8-13 Installing the cord end terminal .................................................................................................... 8-11 Figure 8-14 AC power cables ...........................................................................................................................8-12 Figure 8-15 Stripping the insulating skin of the cable......................................................................................8-12 Figure 8-16 Installing the cord end terminal ....................................................................................................8-12 Figure 8-17 Crimping the cord end terminal and the cable ..............................................................................8-13 Figure 8-18 Made-up cables.............................................................................................................................8-13 Figure 8-19 Stripping the insulation layer of the power cable..........................................................................8-14 Figure 8-20 Covering the bare crimping terminal on the bare conductor.........................................................8-15 Figure 8-21 Crimping the bare crimping terminal............................................................................................8-15 Figure 8-22 Stripping the insulation layer of the power cable..........................................................................8-16 Figure 8-23 Covering the bare crimping terminal on the bare conductor.........................................................8-16 Figure 8-24 Crimping the bare crimping terminal............................................................................................8-17

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Tables

Tables
Table 8-1 Cables needed when the distance of power supply is less than or equal to 25 m ...............................8-2 Table 8-2 Cables needed when the distance of power supply is more than 25 m and less than 68 m ................8-3 Table 8-3 Comparison between the power cables and the bare crimping terminals ...........................................8-4 Table 8-4 Cables needed by the AC power supply .............................................................................................8-8 Table 8-5 Comparison between the cables and the bare crimping terminal........................................................8-9 Table 8-6 Comparison between the grounding cables and the bare crimping terminal ....................................8-14

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About This Chapter
The following table shows the contents of this chapter. Section 8.1 Making DC Power Cables 8.2 Making DC Power Cables 8.3 Making Grounding Cables Description

Making Cables

This section describes how to make the DC power cables. This section describes how to make the AC power cables. This section describes how to make the grounding cables.

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8.1 Making DC Power Cables

Background
To avoid the case that the distributed finished cables are not consistent with the practically measured distance, Huawei distributes the complete cables. You can cut and make the cables on the site as required.

When the power supply distance is more than 68 m, users need to configure the power distribution cabinet nearly. The usage of the cables is the same as the case that "The distance of power supply is less than or equal to 25 m.."

By default, two power modules are allocated for each router in this manual.

Based on the DC power supply distance between the router and the power distribution cabinet, two methods of power distribution are as follows: The distance of power supply is less than or equal to 25 m. In this case, the 16mm^2 cables are used to connect the power distribution cabinet and the power module. Table 8-1 shows the quantity of the needed cables. Table 8-1 Cables needed when the distance of power supply is less than or equal to 25 m Item -48V cables Terminal type Description Bare crimping terminal-OT-16mm^2-M6-tin plating-circular bare terminal Bare crimping terminal-JG2-16mm^2-M8-95A-tin plating-for OEM only Cable type RTN cables Terminal type Electronic power cables-750V/450V-227 IEC 02(RV)-16mm^2-blue-85A Bare crimping terminal-OT-16mm^2-M6-tin plating-circular bare terminal Bare crimping terminal-JG2-16mm^2-M8-95A-tin plating- for OEM only Cable type Electronic power cables-750V/450V-227 IEC 02(RV)-16mm^2-black-85A Quantity 6 3

6 3 3

The distance of power supply is more than 25 m and less than 68 m.

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In this case, the distribution box is used to transit the power cables. The 50mm^2 power cables are used between the customer's power distribution cabinet and the distribution box; the 16mm^2 cables are used between the distribution box and the power module. Table 8-2 shows the quantity of the needed cables. Table 8-2 Cables needed when the distance of power supply is more than 25 m and less than 68 m Item -48V cables Terminal type Description Bare crimping terminal-OT-16mm^2-M6-tin plating-circular bare terminal Bare crimping terminal-JG2-16mm^2-M6-95A-tin plating-for OEM only Bare crimping terminal-JG2-50mm^2-M8-300A-tin plating-for OEM only Cable type Electronic power cables-750V/450V-227 IEC 02(RV)-16mm^2-blue-85A Electronic power cables-750V/450V-227 IEC 02(RV)-50mm^2-blue-170A RTN cables Terminal type Bare crimping terminal-OT-16mm^2-M6-tin plating-circular bare terminal Bare crimping terminal-JG2-16mm^2-M6-95A-tin plating-for OEM only Bare crimping terminal-JG2-50mm^2-M8-300A-tin plating-for OEM only Cable type Electronic power cables-750V/450V-227 IEC 02 (RV)-16mm^2-black-85A Electronic power cables-750V/450V-227 IEC 02(RV)-50mm^2-black-170A Quantity 6 6

6 6 6 6

6 6

Prepared Tools
The following tools are needed for making the DC power cables: Wire clippers Paper knife Hydraulic crimpers Sharp-nose pliers

Cutting the Cables

Step 1 Measure the power supply distance and determine the specifications of the cables for use.

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When the power supply distance is less than 25 m, the 16mm^2 cables are used. When the power supply distance is more than 25 m and less than 68 m, the 50mm^2 cables are used between the power distribution cabinet and the cable distribution box; the16mm^2 cables are used between the cable distribution box and the power module. Step 2 Cut the cables with the appropriate length based on the measured distance. ----End

Selecting the Terminals

Based on the application scenario, the cables and bare crimping terminals of different specifications are selected, as shown in Table 8-3. Table 8-3 Comparison between the power cables and the bare crimping terminals Scene The power supply distance is less than or equal to 25 m. Cable Specification 16mm^2 Terminal Specification 16mm^2 M6 OT bare crimping terminal 16mm^2 M8 OT bare crimping terminal The power supply distance is more than 25 m and less than 68 m. 50mm^2 50mm^2 M8 OT bare crimping terminal 50mm^2 M8 JG2 bare crimping terminal 16mm^2 16mm^2 M6 OT bare crimping terminal 16mm^2 M8 JG2 bare crimping terminal Usage Connect the 16mm^2 cables to the power module.

Connect the 16mm^2 cables to the user power distribution.

Crimp the 50mm^2 M8 JG2 bare crimping terminals on one ends of the 50mm^2 cables that are used to connect the cable to the customer's power distribution. Crimp the 50mm^2 M8 JG2 bare crimping terminals on one ends of the 50mm^2 cables that are used to connect the cable to the DC distribution box.. Connect the 16mm^2 cables to the power module.

Connect the 16mm^2 cables to the DC distribution box.

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Making the OT Bare Crimping Terminals

Step 1 Strip a segment of the insulation layers at both ends of the cable to make the conductor with the length as "L1" bare, as shown in Figure 8-1. Figure 8-1 Stripping the insulation layer of the cable

A. OT bare crimping terminal

B. Conductor

C. Insulation layer

When stripping the insulation layer of the cables, do not damage the appearance of the wire conductor of the cables. The "L1" of the conductor cannot be longer than "L" of the bare crimping terminal by 2 mm. Step 2 Cover the terminal on the bare conductor, and make the bare crimping terminal touch the insulating layer of the cables tightly, as shown in Figure 8-2. Figure 8-2 Covering the bare crimping terminal on the bare conductor

Step 3 Crimp the bare crimping terminal with the conductor of the cable with a hydraulic crimper, as shown in Figure 8-3.

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Figure 8-3 Crimping the bare crimping terminal

Step 4 Bend the OT bare crimping terminals by 90 degrees, as shown in Figure 8-4. Figure 8-4 Diagram of binding the OT terminal

----End

Making the JG2 Bare Crimping Terminals

Step 1 Strip a segment of the insulation layers at both ends of the cable to make the conductor with the length as "L1" bare, as shown in Figure 8-5. Figure 8-5 Stripping the insulation layer of the cable

A. JG2 bare crimping terminal

B. Conductor

C. Insulation layer

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When stripping the insulation layer of the cables, do not damage the appearance of the wire conductor of the cables. The "L1" of the conductor cannot be longer than "L" of the bare crimping terminal by 2 mm. Step 2 Cover the terminal on the bare conductor, and make the bare crimping terminal touch the insulating layer of the cables tightly, as shown in Figure 8-6. Figure 8-6 Covering the bare crimping terminal on the bare conductor

Step 3 Crimp the bare crimping terminal with the conductor of the cable with a hydraulic crimper, as shown in Figure 8-7. Figure 8-7 Crimping the bare crimping terminal

----End

8.2 Making DC Power Cables

Background
The AC power cables consist of the following parts: 10 mm^2 four-chip cables

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Connects the customer's power distribution cabinet and the AC distribution box. Huawei provides the complete cables that need to be cut and made on site as required. 2.5 mm^2 C19 cables Connects the AC distribution box and AC power module. The end that connects the AC distribution box needs to be made up on site. Table 8-4 shows the quantity of the needed cables when the router adopts the AC power supply. Table 8-4 Cables needed by the AC power supply Item AC power cables Terminal (customer's power distribution cabinet) Terminal (AC distribution box) Terminal (AC distribution box) Cable type Description Bare crimping terminal-OT-10mm^2-M6-tin plating-round terminal Quantity 18

Bare crimping terminal-single-line cord end termianl-10mm^2-50A-plug 18mm-ivory Bare crimping terminal--single-line cord end termianl-2.5mm^2-12.5A-tin plating-plug 8mm-blue External power cables-AC 220V 16A-3m-3*2.5mm^2-black-(PI angle male)-(227IEC53-2.5mm^2)-(C19 straight female) Electronic power cable-300V/500V-227IEC10(BVV)-10mm^ 2-black jacket (core wires: blue, brown, black, yellow/green)-46A-four-cored

18 18

Prepared Tools
The following tools are needed for making the AC power cables: Wire clippers Paper knife Hydraulic crimper

Cutting the Cables

Step 1 Measure the distance between the customer's power distribution box and the AC power distribution box. Step 2 Cut the 10mm^2 four-chip cables with appropriate length according to the measured distance. ----End

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Selecting the Terminals

select different bare crimping terminal based on the specifications and usage of the cables, as shown in Table 8-5. Table 8-5 Comparison between the cables and the bare crimping terminal Cable Specification Electronic power cables-300V/500V-227IEC10 (BVV)-10mm^2-black jacket (core wire: blue, brown, black, yellow/green)-46A-four-cored Terminal Specification Bare crimping terminal-OT-10mm^2-M6-tin plating-round terminal Bare crimping terminal-single-line cord end termianl-10mm^2-50A-plug 18mm-ivory Bare crimping terminal-single-line cord end termianl-2.5mm^2-12.5A-tin plating-plug 8mm-blue Usage Connects the cables to the customer's power distribution box. Connects the cables to the AC power distribution box. Connects the C19 cables to the AC power distribution box.

External power cables-AC 220V 16A-3m-3*2.5mm^2-black-(P I angle male)-(227IEC53-2.5mm^2)-( C19 straight female)

Making the OT Bare Crimping Terminals

Step 1 Strip a segment of the insulation layers at both ends of the cable to make the conductor with the length as "L1" bare, as shown in Figure 8-8. Figure 8-8 Stripping the insulation layer of the cable

A. OT bare crimping terminal

B. Conductor

C. Insulation layer

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When stripping the insulation layer of the cables, do not damage the appearance of the wire conductor of the cables. The "L1" of the conductor cannot be longer than "L" of the bare crimping terminal by 2 mm. Step 2 Cover the terminal on the bare conductor, and make the bare crimping terminal touch the insulating layer of the cables tightly, as shown in Figure 8-9. Figure 8-9 Covering the bare crimping terminal on the bare conductor

Step 3 Crimp the bare crimping terminal with the conductor of the cable with a hydraulic crimper, as shown in Figure 8-10. Figure 8-10 Crimping the bare crimping terminal

----End

Making the Single-Line Bare Crimping Terminal

Step 1 Strip the insulating cover of the cable about 120 mm on one end. Step 2 After stripping the cover, you can find four 10mm^2 wire cables. Strip the insulating covers of these four wire cables about 10 mm, as shown in Figure 8-11.

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Figure 8-11 Stripping the insulating cover of the cable

A. Wire conductor

B. Insulating skin

Step 3 Cover the cord end terminal on the wire conductor, and make both planes on the same level, as shown in Figure 8-12. Figure 8-12 Covering the cord end terminal on the wire conductor

Step 4 Use the crimping tool that are fit for the wire cables with the 10mm^2 cross-sectional area to crimp the header of the cord end terminal and the wire conductor, as shown in Figure 8-13. Figure 8-13 Installing the cord end terminal

----End

Making the C19 Cable Set

Step 1 Cut the cables and strip off the covers of the cables about 120 mm, as shown in Figure 8-14.

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Figure 8-14 AC power cables

Step 2 After stripping the covers, you can find three 2.5mm^2 wire cables that are brown, blue, and yellow and green respectively. Strip the covers of the three wire cables about 10 mm, as shown in Figure 8-15. Figure 8-15 Stripping the insulating skin of the cable

A. Wire conductor

B. Insulating skin

Step 3 Cover the cord end terminal on the wire conductor, and make both planes on the same level, as shown in Figure 8-16. Figure 8-16 Installing the cord end terminal

A. Core end terminal

B. Cable

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After the cord end terminal is crimped, the length of the bare conductor cannot exceed 1 mm.

Step 4 Use the crimping tool that are fit for the wire cables with the 2.5 mm^2 cross-sectional area to crimp the header of the cord end terminal and the wire conductor, as shown in Figure 8-17. Figure 8-17 Crimping the cord end terminal and the cable

Step 5 After crimping the cord end terminal, check the maximum crimped width. The width of the crimped terminal should be less than 2.4 mm. Step 6 Paste the labels that are 70 mm away from the front end of the cord end terminal. Paste "L" on the brown wire cable, "N" on the blue wire cable, and "PE" on the yellow and green wire cable. Differentiate these three wire cables through L1/N1/PE1, L2/N2/PE2, and L3/N3/PE3. Figure 8-18 Made-up cables

----End

8.3 Making Grounding Cables

Background
The NE80E grounding cables are complete and need to be cut and made on site as required. The NE80E use the 50 mm^2 grounding cables.

Prepared Tools
The following tools are needed for making the grounding cables: Wire clippers Paper knife

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Hydraulic crimper

Cutting the Cables

Step 1 Measure the distance between the device and the grounding strip. Step 2 Cut the cables with the appropriate length based on the measured distance. ----End

Selecting the Terminals

Select the bare crimping terminals of different specifications based on the cables of different specifications, as shown in Table 8-6. Table 8-6 Comparison between the grounding cables and the bare crimping terminal Cable Specification 50mm^2 Terminal Specification 50mm^2 M6 OT bare crimping terminal 50mm^2 M8 JG2 bare crimping terminal Usage Connects the 50mm^2 grounding cables to the device. Connects the 50mm^2 grounding cables to the grounding strip.

Making the OT Bare Crimping Terminals

Step 1 Strip a segment of the insulation layers at both ends of the cable to make the conductor with the length as "L1" bare, as shown in Figure 8-19. Figure 8-19 Stripping the insulation layer of the power cable

A. OT bare crimping terminal

B. Conductor

C. Insulation layer

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When stripping the insulation layer of the cables, do not damage the appearance of the wire conductor of the cables. The "L1" of the conductor cannot be longer than "L" of the bare crimping terminal by 2 mm. Step 2 Cover the terminal on the bare conductor, and make the bare crimping terminal touch the insulating layer of the cables tightly, as shown in Figure 8-20. Figure 8-20 Covering the bare crimping terminal on the bare conductor

Step 3 Crimp the bare crimping terminal with the conductor of the cable with a hydraulic crimper, as shown in Figure 8-21. Figure 8-21 Crimping the bare crimping terminal

----End

Making the JG2 Bare Crimping Terminals

Step 1 Strip a segment of the insulation layers at both ends of the cable to make the conductor with the length as "L1" bare, as shown in Figure 8-22.

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Figure 8-22 Stripping the insulation layer of the power cable

A. JG2 bare crimping terminal

B. Conductor

C. Insulation layer

When stripping the insulation layer of the cables, do not damage the appearance of the wire conductor of the cables. The "L1" of the conductor cannot be longer than "L" of the bare crimping terminal by 2 mm Step 2 Cover the terminal on the bare conductor, and make the bare crimping terminal touch the insulating layer of the cables tightly, as shown in Figure 8-23. Figure 8-23 Covering the bare crimping terminal on the bare conductor

Step 3 Crimp the bare crimping terminal with the conductor of the cable with a hydraulic crimper, as shown in Figure 8-24.

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Figure 8-24 Crimping the bare crimping terminal

----End

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