System E4.1 - The Standard

7.
E4
Universal modular kit, e-chains , e-tubes for all applications E4.1 | E4/light | E4/00 | E4/4
7.1
System E4.1 Robust and modular The E4 Standard
from page 7.6
System E4.1 - the Standard - Recommended for new constructions

Long travels, large unsupported lengths, simple installation and quiet operation Combines all design features of the systems E4/00 and E4/4 Optimum lateral stability and high push/pull force on long travels due to the undercut design Ideal for side-mounted applications Large unsupported lengths due to stable, double stop dog Noise dampening pads as additional noise-reducing option Outer and inner links for fast assembly www.igus.eu/e4.1
Technical Data - System E4 (E4.350 upon request)

Speed / acceleration FLG max. Speed / acceleration FLB max. Gliding speed / acceleration (maximum) Material - permitted temperature C Flammability class, igumid G max. 20 [m/s] / max. 200 [m/s ]
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
igumid G / -40 up to +120 C VDE 0304 IIC UL94 HB
7.2
Details on material properties
page 1.38
System E4/light Light and stable
from page 7.156
System E4/light - light and stable

Low weight, stable and cost-effective. Smaller outer links for reduction of weight and costs For short travels and vertical hanging/standing applications With undercut for high stability Optimized ratio of interior and exterior dimension www.igus.eu/e4light
E4/00 and E4/4 are still available!
from page 7.250
from page 7.312
System E4/00 - The predecessor of the E4.1 system for low-noise operation and simple installation. E4/00 continues to be available on the long term. Please select the igus E4.1 system for new designs.
System E4/4 - The predecessor of the E4.1 system for long travels and side-mounted applications. E4/4 continues to be available on the long term. Please select the igus E4.1 system for new designs.
7.3
System E4 Broad system of modular accessories

New generation interior separation - Standard for new designs
Standard separator, wide base
Separator for QuickLock crossbar
Separator, narrow base
Asymmetrical separator
Notch separator for notch crossbar
Full-width shelf, lockable
Previous interior separation - still available
Separator, wide base
Separator, slotted
Middle plate for e-chains
Side plate for e-chains
Spacer for e-chains
Clip-on shelf
Mounting brackets
KMA with attachment capability on all sides
Mounting brackets with strain relief
Mounting brackets with C-profile option
KMA mounting brackets KMA mounting brackets pivoting locking
Mounting bracket made of steel
chainfix strain relief elements
Strain relief for easy fit into C-profile
Integration with KMA mounting brackets
Clip-on tiewrap plates for Tiewrap plates with clip-on chainfix clip - Modular connection for the C-profile snap-on for the C-profile opening crossbars
chainfix Nugget
Guide troughs
Fixed end module, Aluminum "Super Trough" Aluminum "Super Trough" Heavy-Duty aluminum "Super Trough" Basic
Steel guide troughs
Fixed end module, steel guide trough
For support of the lower run - Support Tray tool kit
Additional features
use product link on each page for details
QuickLock crossbar
Extension links - for extremely wide e-chains
Extender crossbars for hosed applications
Hinged crossbars
snapclip
autoglide crossbars
7.4
For more information on specific igus E4 e-chains
use product link on each page
System E4 Many accessories

Application Profile
E4 System Application High tensile forces High shearing forces Long unsupported length through special stop dogs, undercut Unsupported length, straight Unsupported length, with sag Unsupported, side-mounted Gliding, side-mounted High speeds High accelerations Ratio of inner dimension to outer dimension (space required) Low fill weight required Zig-zag applications Rotary motions Hanging and standing installation Installation space Environment Rolling noise generation Gliding noise generation High, constant humidity and temperature Dirt resistance Chip protection Insensitivity to vibration and shock Closed exterior and stop dogs ESD, ATEX (Special version in conductive material) Cleanroom Service life Unsupported, straight Unsupported, with sag Gliding Increase service life of cable Installation Opening/closing Separating/joining
E4.1 ++ ++ ++ ++ ++ ++ ++ ++ ++ + + + ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ +
E4/light o o + o + + + ++ ++ ++ ++ o ++ ++ + + ++ + ++ ++ ++ ++ + + ++ ++ +
E4/00 + + + + + + + + + + + + o o ++ ++ + ++ ++ ++ ++ o ++ ++ ++ ++ ++ ++ ++
E4/4 + ++ ++ + + ++ ++ + + + o + ++ + + + + ++ ++ ++ ++ ++ ++ o ++ + ++ ++ ++ o
++ + o very well-suited well-suited conditionally suitable not suitable
For more information on specific igus E4 e-chains
use product link on each page
7.5
7.6
E4.1

The Standard of the E4 program! igus e-chains and e-tubes for allmost all applications
7.7
E4.1 - ONE e-chain series for allmost all applications

The E4.1 system combines all the advantages of its three predecessors. E4.1 profits from 25 years of igus experience in 4-piece e-chains and is the best igus e-chain in the product range. The E4.1 series is more stable with the same or smaller dimensions than their predecessors. Almost all accessory components and mounting dimensions are identical. With the E4.1, the service life of your application can be still increased with lower costs. Undercut design for ideal lateral stability, high shear force on long travels and for large unsupported lengths Well suited for side-mounted applications Noise dampening pads Outer and inner links for quick assembly, with or without pretension Dirt repellant, with smooth, wear-resistant surface and side wear pads

Typical industries and applications Crane Indoor crane Composting plants Sewage plants Machine tools General mechanical engineering Materials handling technology Refrigeration engineering Construction machinery Wood working Any type of machines Robotics and handling systems
Cleanroom test upon request 41 dB(A) tested at igus lab, v = 1,8 m/s unsupported, Series E4.21.060.038.0
ESD classification: Electrically conductive ESD/ATEX version upon request System E4.1 proved with long travels e-tubes available as special design with HT material for 850C (1562 F) hot chips
7.8
The E4.42 Series in a machine tool, completely assembled with igus chainflex cables

Application Large unsupported length Low-noise, unsupported gliding Hanging and standing installation Long travels Side-mounted, unsupported Fast assembly Rotary motion Increase service life of cable Increase service life of e-chains ESD, ATEX
Design feature Special stop dogs, undercut Integrated "brake", smooth gliding surfaces - rubber dampers optional Torsional stability through undercut, "no camber" option by flipping the outer link High push/pull forces through undercut design and stop dogs, large and smooth gliding surfaces Undercut increases unsupported length by about 30% mounted on the side "Inner link/outer link" design Through simple flipping of links or easy modification, gliding surfaces on the side Smooth, wide solid polymer support for cables, many quick-mounting shelving options Large pins, optimized material, high stability Undercut for secure contact surfaces in motion (special version in conductive material)
Operation under dirt, chips, humidity Undercut design prevents e-chain breakage, dirt-resistant design
Fill weight [kg/m]
E4.1 e-chains : You can "do away" with expensive additional components
Up to 33% more unsupported length*. Save in the purchase cost, as you can now use smaller e-chains Due to the large unsupported lengths or loads, oversized energy supply systems can be optimized with the igus E4.1 system Best of class - Utmost stability** compared to other polymer e-chains

85 80 75 60 65 60 50 40 30 20 10 8,0 4,0 2,0 1,5 1,0 0,5
E4.80 E4.56
FLG FLB
E4.42
E4.32 E4.28 E4.21
* Compared to the igus E4/00 system series ** Test at igus laboratory: Sag tested with defined weight and length over 96h

0 0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
Unsupported length [m] Length of travel S [m]

0 2.0 4.0 6.0 8.0 10 12
Content overview, selection table and assembly instructions
page 7.14
7.9
E4.1 Utilized advantages of the approved E4 Series

The design principle of the undercut combined with the inner/ outer-link solution - Series E4.1 - All applications with one e-chain
Smooth, Low noise operation cable-friendly through integrated "brake" inner surfaces on the radial stop dogs Smooth and wear-resistant gliding surface - no additional gliding shoe Lateral wear pads for a long service life
(also for side-mounted applications)
ESD version ideal through "tongue and groove" contact
Special e-chain link
Additional noise dampening pads
Straight run and fast assembly due to inner- / outer-link design
Very high stiffening and carrying capacity when shear forces appear due to the undercut design
contour provide for low rolling noise
7.10
For detailed information on this igus product
www.igus.de/en/E4.1
E4.1 Utilized advantages of the approved E4 Series

Still more unsupported length with the igus XXL plastic*
Stable crossbars with double locking
Types "with" or "without pretension" due to flipping outer links
+25% 7m
Up to 25% more unsupported length The new igus XXL material for igus E4.1 e-chains offers you the potential to implement 7 m of travel without troughs and supports, or to implement higher fill weights with constant unsupported length. Larger unsupported lengths Higher fill weights Eliminates guide troughs and supports Less space requirement

*optional upon request
Fill weight [kg/m]
100 95 E4.80.XXL 90 85 80 E4.56.XXL 75 70 65 60

E4.56
50 E4.42.XXL 40 30
E4.42
E4.80
20 E4.32.XXL 10 8 E4.28.XXL 6 4 2 1.5

E4.32
Cable-friendly, rounded crossbar
Vertical stop dog system for larger unsupported lengths
1 0.5 0 0.5
E4.28
1.5
2.5
3.5
4.5
5.5
6.5
Unsupported length FLG (provisional)
For detailed information: www.igus.de/en/XXL-Material
7.11
E4.1 Interior separation kit and crossbars
Realize a better separation, with fewer, standardized parts Optimized and extended interior separation range for E4.1. The very cable friendly design increases your cables cycle life even further. Same separation for e-chains and e-tubes Safe force closure connection Cable friendly plastic crossbars, optimized for low cable wear and long cycle life Fast assembly
For horizontal separation: full-width shelves Shelf locks safely into separators on both ends due to special locking clip Separators can be moved freely over the shelf in horizontal direction No side plates necessary Multilayer separation continous or in single divisions with only one part possible Notch crossbars, notch bottoms and lids New standardized crossbar. Notch teeth in 5 mm gaps on the crossbar ensure safe fit against the notch separators, for side-mount applications. The additional, plane surface scaling makes exact positioning of the separator easy, without increasing cable wear. No additional spacers necessary for side-mounted applications Approx. 25 kg holding force of separator in raster position Clearly visible, plane scaling Clearly notches and scaling on crossbars for e-chains and bottoms and lids of e-tubes
QuickLock Crossbar "Q" One-click opening of the QuickLock crossbar: = 25 % faster assembly compared to standard crossbars Faster assembly with less effort Free access to the top, e-chain can remain in the guide trough www.igus.de/en/E4quickassembly
7.12
For detailed information on this igus product
www.igus.de/en/E4.1
E4.1 Longer cycle life

Cable wear tests at igus lab
Wear [m]
1.4 1.2 1.0 0.8 0.6
igus
Competitors
Wear [m]
Cables last up to 4 times longer The new separators can increase cycle life of cables by a factor of 4 - their rounded base ensures a smooth junction to the crossbar and avoids edges, which could increase cable wear. A strong force closure fit for e-chains and etubes. Tests in the igus lab have shown the lowest cable wear in e-chains with the new plastic separators.

0.4 0.2
Wear on plastic separators: Wear could be reduced to nearly half with the new separators
Competitors
0.25
igus E4.56
0.20
0.15
0.10
PUR
PUR
Wear on plastic crossbars: Longest service life with igus polymer crossbars
force [N]
1800 1600 1400
igus
Competitors
Longer life with Polymer Crossbars Tests in the igus lab have shown, that minimized cable wear is achieved in e-chains with plastic crossbars which are designed cable friendly, with rounded contours. All igus e-chains /e-tubes are equipped with plastic crossbars. Where it makes sense, other material can be considered, subject to prior test runs. The locking strength of igus crossbars is also convincing. Crossbars from different materials underwent a pull-out strength test in the igus lab. The locking strength is evident. Also, plastic crossbars are elastic yet very torsion resistant and do not plastically deform, like i.e. aluminum crossbars.

1200 1000 800 600 400 200 0
igus E4.80
01
igus E4.28
02
Retention force comparison polymer-/aluminumcrossbars - longest service life! Maximum holding force of the crossbars
next page
PUR
PVC
PVC
PVC
TPE
TPE
TPE
0.05
igus E4.80
igus 503
igus 507
01
02
7.13
E4.1 Content Overview Selection Table

Series Inner height hi [mm] Inner width Bi [mm] Outer width Ba [mm] Outer height Bending radius ha [mm] R [mm] Unsupported length max. [m] page
Crossbars every link

for particulary demanding applications
E4.21 E4.28 E4.32 E4.42 E4.56 E4.80 1640 800 840 E4.350
21 28 32 42 56 80 112 200 204 350
30 - 120 40 - 300 50 - 400 50 - 400 50 - 600 50 - 600 50 - 600 200 - 600 100 - 563 400 - 800
44 - 134 60 - 320 73 - 423 76 - 426 84 - 634 100 - 650 84 - 634 260 - 660 160 - 623 540 - 940
28 42 54 64 84 108 140 236 236 450
38 - 200 55 - 250 63 - 300 75 - 350 135 - 500 150 - 1000 200 - 600 325 - 1000 325 - 1000 500 - 1000
2,50 2,50 3,30 4,00 5,00 6,20 4,50 8,00 8,00 6,20
7.18 7.28 7.42 7.60 7.78 7.96 7.114 7.130 7.140 7.150
Crossbars every 2nd link

for almost all applications
H4.32 H4.42 H4.56 H4.80
32 42 56 80
50 - 400 50 - 400 50 - 600 50 - 600
73 - 423 76 - 426 84 - 634 100 - 650
54 64 84 108
63 - 300 75 - 350 135 - 500 150 - 1000
3,30 4,00 5,00 6,20
7.42 7.60 7.78 7.96
e-tubes
fully enclosed, excellent cable protection
R4.28 R4.32 R4.42 R4.56 R4.80 1608
28 32 42 56 80 108
50 - 300 50 - 300 50 - 300 75 - 462 150 - 200 200 - 400
70 - 320 73 - 323 76 - 326 109 - 497 250 - 513 234 - 434
42 54 64 84 108 140
75 - 250 125 - 300 125 - 350 135 - 500 200 - 1000 250 - 600
2,50 3,30 4,00 5,00 6,20 4,50
7.28 7.42 7.60 7.78 7.96 7.114
7.14
Available from stock. Delivery in 24h or today!*

*Delivery time means time until shipping of goods
E4.1 Assembly Instruction 1 2
Line up two inner side links, side by side...
...attach an outer side link between
Assemble crossbars - push down and snap in by using a screwdriver
Assemble e-tube lids/bottoms - attach to the connector at an angle - snap in
The NEW E4 e-chain opener reduces assembly time

e-chain opener tools for convenient opening and closing of E4 series igus e-chains Especially for e-chains with many crossbars the assembly is much easier Especially in areas difficult to access mounting is simplified big savings in assembly time. Please call us or www.igus.eu/E4savetime

Technical data overview
next page next page 7.15
Part No. of e-chain links as single parts Assembly video available online at
www.igus.de/en/E4_assembly
E4.1
E4.1 Technical data Overview
Technical data - E4.1

Speed / acceleration FLG max.
FLG FLB
max. 20 [m/s] / max. 200 [m/s ]

2
Speed / acceleration FLB max. Gliding speed / acceleration (maximum) Material - permitted temperature C Flammability class, igumid G
FLG = unsupported with straight upper run FLB = unsupported with permitted sag
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
Installation methods overview, maximum travels - E4.1
Series e-chain / e-tube
Unsupported
Gliding
Vertical hanging
Vertical standing
Sidemounted
Circular
Zig-zag
Unsupported length lower run
E4.21 E4.28/R4.28 E4.32/R4.32 E4.42/R4.42 E4.56/R4.56 E4.80/R4.80 1640/1608 800 840
2,5 m 2,5 m 3,3 m 4,0 m 5,0 m 6,2 m 4,5 m 8,0 m 8,0 m
120 m 200 m 200 m 300 m 400 m 400 m 400 m 450 m 450 m
40 m 80 m 80 m 100 m 100 m 120 m 100 m 120 m 120 m
3,0 m 5,0 m 5,0 m 6,0 m 6,0 m 6,0 m 5,0 m 6,0 m 6,0 m
1,0 m 1,2 m 1,5 m 2,0 m 2,5 m 3,0 m 2,0 m 6,0 m 6,0 m
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
7.16 3D-CAD files, configurators, PDF, applications
www.igus.de/en/E4.1
E4.1 e-chain links as single parts Overview

Part No. 4-piece e-chain links as single parts - E4.1
Crossbar e-chain Lid e-tube
E4.1
Inner-/outer-link design
Inner side link
Outer side link, each left/right or inner side links, each left/right
Outer side link Outer side link Inner side link Crossbar e-chain
Lid e-tube
Series
Crossbar* e-chain
Lid* e-tube
Bottom* e-tube
Outer side link**
Inner side link***
E4.21 E4.28/R4.28 E4.32/R4.32 E4.42/R4.42 E4.56/R4.56 E4.80/R4.80 1640/1608 800 840
2105.Bi 225.Bi 385.Bi 385.Bi 450.Bi 450.Bi 450.Bi 850.Bi 450.Bi
765.Bi 775.Bi 785.Bi 885.Bi E4.805.Bi 16085.Bi
766.Bi 776.Bi 786.Bi 886.Bi E4.806.Bi 16086.Bi
210.01 E4.28.01 E4.32.01 E4.42.01 E4.56.01 E4.56.01 1600.01 800.01 800.01
210.02.R E4.28.02.R E4.32.02.R E4.42.02.R E4.56.02.R E4.56.02.R 1600.02.R 800.02.R 800.02.R
* Crossbar / lid / bottom - supplement Part No. with required width index (Bi), example: 450.150 ** Outer side link - suitable for all radii *** Inner side link - supplement Part No. with required width index (Bi) and required radius (R), example: E4.56.02.100

igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 7.17
E4.21
E4.1 Series E4.21 Introduction
21
All-sides attachment
Stable due to undercut design, small inner height

When to use Series E4.21: If a robust e-chain with an inner height of 21 mm is required If inner widths up to 120 mm are required For unsupported lengths up to 2,5 m and fill weights up to 4,0 kg/m For long travels up to 120 m Also suitable for side-mounted, vertical standing or hanging applications If many options and accessories are desired If a crossbar with locking function is required
Optional with noise dampening pads 40 dB(A)
Gliding surfaces, long travels
Very high stiffening and carrying capacity due to the undercut design
NC without pretension
Straight run due to the inner/outer link principle Low noise operation due to integrated "brake"
When to use a different igus Series If an extremely low-noise and low-vibration e-chain is required Series E3.22, page 8.18 If the e-chain shall be used in cleanroom applications (ISO class 1) Series E3.22, page 8.18 If snap-open capability from one side (e-chains / e-tubes) is desired for economic reasons Series 1400/1450/1480/1500, page 5.142 Series R117/R118, page 6.6


7.18
3D-CAD files, configurators, PDF
www.igus.de/en/E4.21
E4.1 Series E4.21 Dimensions Unsupported

Fill weight [kg/m] 50 40 30 20 10 8.0 6.0 4.0 2.0 1.5 1.0 0.5 0 0 0.5 1.5 2.5 1.0 2.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 2.0 4.0 6.0 8.0 10 3.0
3.5
E4.21
FLG
Example Fill weight = 2,0 [kg/m] Unsupported length FLB = 1,25 m Length of travel = 2,5 m
HF
H S (FLG) S (FLB)
FLB
FLB
Unsupported applications
Unsupported e-chains feature positive camber over short travels. This must be
FLG
accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8
4.0
4.5
5.0
Gliding applications
Travels up to 120 m. More information page 7.24
S S/2
Technical Data
Speed, material, temperature and flammability class page 7.16
HF = H + 30 H - 28
Moving end
R 30,5
Fixed end
28
Pitch = 30,5 mm/link Links/m = 33 (1007 mm) Chain length = S/2 + K
R H
038 104
048 124
063 154
075 178
100 228
150 328
200 428
D 085 095 110 120 145 195 245 K 185 215 260 300 380 535 690 The required clearance height: HF = H + 30 mm (with 1,5 kg/m fill weight)
FLG = with straight upper run FLB = with permitted sag S = Length of travel R = Bending radius H = Nominal clearance height HF = Required clearance height D = Overlength e-chain , radius in final position K = R + "safety"
E4.21
E4.1 Series E4.21 Product range Standard
e-chains | Series E4.21 with crossbars every link

Part No.
crossbars every link
Bi
[mm]
Ba
[mm]
E4.21
[kg/m]
Part No.
Bi
[mm]
Ba
[mm]
E4.21
[kg/m]
E4.21. 030. R.0 E4.21. 040. R.0 E4.21. 050. R.0 E4.21. 060. R.0 E4.21. 070. R.0
30 40 50 60 70
44 54 64 74 84
0,60 0,64 0,67 0,71 0,74
E4.21. 080. R.0 E4.21. 090. R.0 E4.21. 100. R.0 E4.21. 110. R.0 E4.21. 120. R.0
80 90 100 110 120
94 104 114 124 134
0,78 0,82 0,85 0,89 0,92
Available bending radii R [mm] 038 | 048 | 063 | 075 | 100 | 150 | 200 Supplement Part No. with required radius (R). Example: E4.21.120.100.0
Order key
Dimensioning
Ba Bi
E4 .21. 120. 100. 0
Standard color black Bending radius R Width index (depends on Bi) Inner height Series / Type
18 max.
21
21
E4.21.120.100.0 = e-chain with crossbars every link, inner width Bi 120 mm, radius R 100 mm, color black More order examples, variations and configurations page 7.26
Part No. of e-chain links as single parts

page 7.17
Standard e-chains incl. accessories from stock. Delivery in 24h or today.*

28
13
E4.1 Series E4.21 Product range Options
E4.21
... 40 dB(A)
depends on environmental conditions, similar to figure
...NC-Version
Noise dampening | 40 dB(A)

With pads
180
NC-Version | Without pretension

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
ES4 .21. 030. R.0 ES4 .21. 040. R.0
30 40
ES4 .21. 080. R.0 ES4 .21. 090. R.0
80 90
E4 .21. 030. R.0.NC E4 .21. 040. R.0.NC
30 40
E4 .21. 080. R.0.NC E4 .21. 090. R.0.NC
80 90 100 110 120
50 100 ES4 .21. 050. R.0 ES4 .21. 100. R.0 E4 .21. 050. R.0.NC 50 E4 .21. 100. R.0.NC 60 110 ES4 .21. 060. R.0 ES4 .21. 110. R.0 E4 .21. 060. R.0.NC 60 E4 .21. 110. R.0.NC 70 120 ES4 .21. 070. R.0 ES4 .21. 120. R.0 E4 .21. 070. R.0.NC 70 E4 .21. 120. R.0.NC Available bending radii R [mm] 038 | 048 | 063 | 075 | 100 | 150 | 200 Supplement Part No. with required radius (R). Example: ES4.21.120.100.0 or E4.21.120.100.0.NC
For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. ES4.21.120.100.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. E4.21.120.100.0.NC = e-chain (crossbars every link) without pretension

e-chain with noise dampening pads - Delivery time: 3-5 work days. NC-Version - Delivery in 24h or today!*
Full and half e-tubes with an inner height of 21 mm: E2/000 Series 1450/1480 from page 5.142
E4.21
E4.1 eries E4.21 S
Interior separation tandard S
6,5
min.13
T2112
111.X
T2113.Z
T2111
Note e-chain : lease observe a lateral spacing of 13 mm to the side links! P In the standard configuration separators are assembled every 2 nd e-chain link!
1,5
eparator S or e-chains f
tandard separator T2120 S
8 1,5
unassembled T2120 assembled T2112 Notch separator or e-chains f
is used when vertical and horizontal separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
Notch separator T211 0

can be locked in 2 mm increments due to gaps on the crossbars of e-chains . The separator cannot slide sideways during the operation.
8
4
unassembled T211 0 assembled T2111 train relief separator S or e-chains f
train relief separator T21.Z03 S

can be integrated into the mounting bracket and can be placed there at any point of the e-chain . It combines strain relief and interior separation.
10
unassembled T21.Z 30 assembled T2113.Z ull-width shelf F
ull-width shelf 110.X F

this option makes sense in applications with many thin cables with similar diameters. Full-width shelves can be arranged at 3 different heights (in 5 mm increments).
-120 mm) 03( unassembled 110.X assembled 111.X
ull-width shelf F
Width X 030 040 050 060
[mm] unassembled assembled
110.03 110.40 110.50 110.06
111.30 111.40 111.50 111.60
Width X 070 080 090 100
[mm]
unassembled
assembled
110.70 110.08 110.09 110.100
111.70 111.80 111.90 111.100
Width X 110 120
[mm]
unassembled
5,5
19
assembled
110.110 110.120
111.110 111.120
7.22
-AD iles, configurators, , FDP applications D3 C f
E4.1 Series E4.21 KMA mounting brackets pivoting

For tight installation conditions, all-sides attachment
Fixed end E4.210...1.1
35 30,5 35
E4.21
Moving end E4.210...1.2
Moving end
Bi + 18 Bi + 18 Bi + 9 Bi + 9 Bi Bi
48 48
8,5
SW7
4,3
8,5
Fixed end
KMA pivoting | All-sides attachment. Recommended for unsupported and gliding applications
Width index 030. 040. 050. 060. 070. Part No. full set pivoting E4.210. 030.1.12 E4.210. 040.1.12 E4.210. 050.1.12 E4.210. 060.1.12 E4.210. 070.1.12 Bi
[mm]
Width index 080. 090. 100. 110. 120.
Part No. full set pivoting E4.210. 080.1.12 E4.210. 090.1.12 E4.210. 100.1.12 E4.210. 110.1.12 E4.210. 120.1.12
Bi
[mm]
30 40 50 60 70
80 90 100 110 120
For tight installation conditions Corrosion resistant Option: threaded sockets upon request
(KMA = Polymer Metal Mounting Bracket)
Special feature mounting brackets: Series E4.21

Mounting brackets with attachment points on all sides Note: Series E4.21: mounting brackets always need to end with an inner plate (odd number of links)! Special design of the counterbore as hexagon - the inlay of the nut (M4) and the counterboring of the hexagon socket head srew (M4), is consequently possible Full set odd Width index Series Single-part order: Mounting bracket Moving end E4.210.120.1.2 (odd number of links) Mounting bracket Fixed end E4.210.120.1.1 (odd number of links) Part No. structure (pivoting) E4.210.120.1.12
Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1
E4.21
E4.1 Series E4.21 Dimensions Long travels

Gliding applications | For long travels from 10 m to max. 120 m
Solution for long travel applications - In this case the e-chain upper run will be introduced in a guide trough on the lower run. For travels more than 100 m we recommend to realize the engineering of such a plant by our technicians. In case of travels between 4 and 10 m we recommend a longer unsupported length. More information Design, from page 1.16.
S S/2 S/2
CL = Offset fixed point
D2 K2
Moving end
Fixed end
H2
Guide trough with glide bar Total length of guide trough
Guide trough without glide bar
Pitch = 30,5 mm/link Links/m = 33 (1007 mm) Chain length = S/2 + K

R H2 D2+25 K2 CL 038 76 085 185 048 96 095 215 063 126 110 260 075 152 120 300 100 135 490 782 270 150 135 530 920 370 200 135 665 1104 470
The complete range of special solutions for long travel applications incl. order function
from page 9.76
H2 = Mounting height (if the moving end is set lower) D2= Over length - long travels, gliding
K2 = Further add-on (if the moving end is set lower) R = Bending radius
CL = Offset fixed point HRi = Inner trough height
S = Length of travel S/2= Half length of travel
HRI
Part No. 972.30.SL | 972.31.SL | Trough height: 117 mm
Aluminum "SuperTrough" Basic Version

BRa 30 22 BRi Ba + 4 Ba Bi 10 2
E4.21
Installation set "Basic" with C-Profile

Bottom clamp optionally attached inwards or outwards E4.21.050.100.0 Order example Part No. Part No. BRi attached attached [mm] inwards outwards
HRa = 77
ha
HRi 2 x ha
.030 .040 .050
48 58 68 78 88 98 108 118 128 138
960.30.125 960.30.125 960.30.125 960.30.150 960.30.150 960.30.175 960.30.175 960.30.175 960.30.200
960.30.150 960.30.150 960.30.175 960.30.175 960.30.175 960.30.200 960.30.200 960.30.225 960.30.225 960.30.225
Bottom clamp optionally attached inwards or outwards
28
22 12
.060 .070
4,7
M6 x16
.080 .090
18
.100 .110 .120
Length of the C-profile according to dimension BRi (see table)
Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic, 2m Glide strips, plastic, 2 m (without glide strips on request) Components, installation set "Basic": Bottom clamp, aluminum C-profile, galvanized steel M6 x 16 Sliding nut M6 Interface connector, plastic table Screw
Order example: Length of travel 30 m Center mounted for Series E4.21.050.100.0 with BRi = 68
Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets Module for the fixed end upon request Part No.
970.30.SL 970.32.SL
Part No. 960.30.30.125
nMon = nRi + 1
nRi x 2000 mm
Principle sketch: Number of installation sets to be installed = Number of trough sections + 1 Details about Alu "SuperTrough" and the "Heavy Duty" version for heavy machinery
from page 9.22
Trough set Installation set Glide bar
C-Profile Ba = Outer width e-chains Bi = Inner width e-chains
BRi = Inner trough width BRa= Outer trough width HRi = Inner trough height
HRa= Outer trough height nMon = Number of installation sets nRi = Number of trough sets
E4.21
E4.1 Series E4.21 Options and order key

Standard Additional noise dampening with pads
Part No. Low noise (with pads) e-chains /e-tubes
Simply turn outer side link without additional work

Part No. NC-Material e-chains
Reverse bending radius for circular movements

Part No. RBR e-chains
Unsupported lengths +25% possible

Part No. XXL-Material** e-chains
Part No. Standard e-chains
180=NC
+25% 7m
E4.21.120.R.0
ES4.21.120.R.0
E4.21.120.R.0.NC E4.21.120.R1/R2.0 E4.21.120.R.0.XXL
Delivery in 24h or today!*
Delivery time: 3-5 work days
Delivery time: 10 work days

(2-5 work days with express surcharge)
Delivery time: 1-2 weeks

**Sidebands made from XXL-Material
Combination possibilities | Examples

Low-noise option NCVersion RBRVersion XXLMaterial ESDMaterial
Low-noise option NCVersion RBRVersion XXLMaterial ESDMaterial ES4.21.120.R.0.NC
ES4.21.120.R.0.NC
ES4.21.120.R.0.XXL
ES4.21.120.R.0.ESD
E4.21.120.R.0.ESD.NC
E4.21.120.R1/R2.0.ESD
ES4.21.120.R.0.XXL
ES4.21.120.R.0.ESD
E4.21.120.R.0.ESD.NC
E4.21.120.R1/R2.0.ESD

ATEX/ESD classified e-chains II 2 GD
E4.21
Part No. ESD-Material e-chains
E4.21.120.R.0.ESD
Order example | Order key and color options

Order example for complete e-chain (3,0 m, with crossbars every link), color black, mounting brackets and interior separation
e-chain (3,0 m)
Please indicate e-chain length or number of links: 3,0 m or 99 links
E4.21.120.100.0 E4.210.120.1.12 2 x T2112
+ Mounting brackets 1 set + Interior separation with 2 separators assembled every 2nd link
Order text: 3,0 m E4.21.120.100.0 + E4.210.120.1.12 + 2 x Part No. T2112
Order key
Color options for e-chains and e-tubes
E4.21.120.100.0
Standard color black Bending radius R Width index Inner height Series / Type

Color
black white* violet* yellow* orange* red* blue*
Order index .0 from stock! .1 .5 .4 .2 .6 .8
Color
green* grey* dusty grey* agate grey* light grey* black grey* yellow/black*
Order index .7 .3 for e-chains .3 for e-tubes .11 .14 .13 .9
Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

E4.28 R4.28
28
28
Stable due to undercut design, small inner height

All-sides attachment When to use Series E4.28: If a robust e-chain /e-tube with an inner height of 28 mm is required If inner widths up to 300 mm are required For unsupported lengths up to 2,5 m and fill weights up to 10 kg/m For long travels up to 200 m Also suitable for side-mounted, vertical standing or hanging applications If many options and accessories are desired
Chip protection When to use a different igus Series If an extremely low-noise and low-vibration e-chain is required Series E6.29, page 8.40 Series R6.29, page 8.46 If the e-chain shall be used in cleanroom applications (ISO class 1) Series E6.29, page 8.40 If a less stable e-chain can be used for economical reasons Series 2400/2450/2480/2500, page 5.160

Gliding surfaces, long travels Very high capacity due to the undercut design
NC without pretension Low noise operation due to integrated "brake" Straight run due to the inner/outer link principle

7.28

Fill weight [kg/m] 50 40 30 20 10 8.0 6.0 4.0 2.0 1.5 1.0 0.5 0
0.5 1.5 2.5 1.0 2.0 0 Unsupported length FLG / FLB [m]
E4.28 R4.28
FLG
HF
H S (FLG) S (FLB)
FLB
FLB FLG
3.0
3.5
4.0
4.5
5.0
Length of travel S [m] 0 2.0 4.0 6.0 8.0 10
S D S/2
Technical Data
HF = H + 40
Moving end
H - 42 R 46
Fixed end
42
Pitch = 46 mm/link Links/m = 22 (1012 mm) Chain length = S/2 + K
R H
055 152
063 168
075 192
100 242
125 292
150 342
175 392
200 442 267 725
250 542 317 880
FLG = with straight upper run FLB = with permitted sag S = Length of travel R = Bending radius H = Nominal clearance height HF = Required clearance height
D = Overlength e-chain , radius in final position K = R + "safety"
E4.28 R4.28

Part No.
Bi
[mm]
Ba
[mm]
E4.28
[kg/m]
Part No.
Bi
[mm]
Ba
[mm]
E4.28
[kg/m]
E4.28. 040. R.0 E4.28. 050. R.0 E4.28. 062. R.0 E4.28. 070. R.0 E4.28. 075. R.0 E4.28. 087. R.0 E4.28. 100. R.0
40 50 62 70 75 87 100
60 70 82 90 95 107 120
1,06 1,11 1,17 1,20 1,23 1,28 1,37
E4.28. 150. R.0 E4.28. 175. R.0 E4.28. 200. R.0 E4.28. 225. R.0 E4.28. 250. R.0 E4.28. 275. R.0 E4.28. 300. R.0
150 175 200 225 250 275 300
170 195 220 245 270 295 320
1,61 1,71 1,84 1,99 2,14 2,27 2,39
E4.28. 125. R.0 125 145 1,51 Available bending radii R [mm] 055 | 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250 Supplement Part No. with required radius (R). Example: E4.28.100.100.0
page 7.17
E4.28 R4.28
fully enclosed
e-tubes | Series R4.28 - fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.28
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.28
[kg/m]
R4.28. 050. R.0 R4.28. 075. R.0 R4.28. 100. R.0 R4.28. 125. R.0 R4.28. 150. R.0
50 75 100 125 150
70 95 120 145 170
2,20 2,32 2,54 2,78 3,02
R4.28. 175. R.0 R4.28. 200. R.0 R4.28. 225. R.0 R4.28. 250. R.0 R4.28. 300. R.0
175 200 225 250 300
195 220 245 270 320
3,26 3,50 3,82 3,98 4,46
Available bending radii R [mm] 075 | 100 | 125 | 150 | 175 | 200 | 250 Supplement Part No. with required radius (R). Example: R4.28.100.100.0
When to use fully enclosed e-tubes: Excellent cable protection against dirt Lids along the entire inner radius are completely removable. Lids along the entire outer radius are single sided snap-open with a hinge on the other side to keep them attached to the e-chain or completely removable HT-Version optional, protection against hot chips up to 850C (1562 F)
Order key for all types
Dimensioning
e-chain (crossbars every link) e-chain (crossbars every 2nd link)

E4 .28. 100. 100. 0 R4 .28. 100. 100. 0
Ba Bi
25 max.
28
E4.28.100.100.0 = e-chain with crossbars every link, inner width Bi 100 mm, radius R 100 mm, color black R4.28.100.100.0 = Fully enclosed e-tube, inner width Bi 100 mm, radius R 100 mm, color black More order examples, variations and configurations page 7.40
Standard e-tubes incl. accessories from stock. Delivery in 24h or today!*

42
E4.28 R4.28
...45 dB(A)
...NC-Version

With pads
Crossb. e-tube every: fully link enclosed
180

Bi
[mm]
Bi
[mm]
With pads
Crossb. e-tube every: fully link enclosed
NC-Version
crossb. e-tube every: fully link enclosed
Bi
[mm]
NC-Version
Bi
[mm]
ES4
ES4 RS4 .28. 200. R.0 200 ES4 RS4 .28. 225. R.0 225 75 ES4 RS4 .28. 250. R.0 250 E4 R4 .28. 075. R.0.NC .28. 087. R.0 87 ES4 .28. 275. R.0 275 ES4 E4 .28. 087. R.0.NC ES4 RS4 .28. 100. R.0 100 ES4 RS4 .28. 300. R.0 300 E4 R4 .28. 100. R.0.NC ES4 RS4 .28. 125. R.0 125 E4 R4 .28. 125. R.0.NC Available bending radii R [mm] 055* | 063* | 075 | 100 | 125 | 150 | 175 | 200 | 250
ES4 RS4 .28. 050. R.0 .28. 062. R.0 ES4 .28. 070. R.0 ES4 ES4 RS4 .28. 075. R.0
.28. 040. R.0 40 50 62 70
ES4 RS4 .28. 150. R.0 150 ES4 RS4 .28. 175. R.0 175
E4 .28. 040. R.0.NC 40 E4 R4 .28. 050. R.0.NC 50 E4 .28. 062. R.0.NC 62 E4 .28. 070. R.0.NC 70
E4 R4 .28. 150. R.0.NC 150 E4 R4 .28. 175. R.0.NC 175
E4 R4 .28. 200. R.0.NC 200 E4 R4 .28. 225. R.0.NC 225 75 E4 R4 .28. 250. R.0.NC 250 87 E4 .28. 275. R.0.NC 275 100 E4 R4 .28. 300. R.0.NC 300 125
*not available for e-tubes
Supplement Part No. with required radius (R). Example: ES4.28.100.100.0 or E4.28.100.100.0.NC
For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. ES4.28.100.100.0 = e-chain (crossbars every link) with noise dampening

For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. E4.28.100.100.0.NC = e-chain (crossbars every link) without pretension

E4.1 Series E4.28 Applications
E4.28 R4.28
Due to the "undercut design" igus E4.1 series feature high lateral stability. High lateral accelerations of up to 8m/s can be managed on this milling maschine for bicycles
2
E4.28 R4.28
E4.1 Series E4.28 Interior separation Standard
Option 1 | Separators and spacers* (*side-mounted applications)

5
e-chain
5 5
e-tube
28
2213
215.09
2211
221.X
7613
min.20
Note e-tube: Please observe a lateral spacing of 20 mm to the side links! In the standard configuration separators are assembled every 2nd e-chain link!
Separator for e-chains
Separator 2201 (e-chains only)
is used when vertical and horizontal separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
10 3
unassembled 2201 assembled 2211 Separator for e-tubes unassembled 7603 assembled 7613 Spacer* for e-chains
Separator 7603 (e-tubes only)

For e-tubes R4.28.
10
Spacer* 205.09 (e-chains only)
Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications).
unassembled 205.09 assembled 215.09 Side plate for e-chains
3,5
7
2,5
unassembled 2203 assembled 2213 Full-width shelf (40-200 mm) unassembled 220.X assembled 221.X
Side plate 2203 (e-chains only)
Works like separator. Allows modular shelving close to the side links.
X-1
Full-width shelf 220.X

This option makes sense in applications with many thin cables with similar diameters. Full-width shelves can be arranged at 3 different heights (in 5 mm increments).
Full-width shelf
Width X [mm] 040 050 062 070
unassembled assembled
220.40 220.50 220.62 220.70
221.40 221.50 221.62 221.70
Width X [mm] 075 087 100 125
unassembled
assembled
220.75 220.87 220.100 220.125
221.75 221.87 221.100 221.125
Width X [mm] 150 175 200
unassembled
assembled
220.150 220.175 220.200
221.150 221.175 221.200
E4.1 Series E4.28 Interior separation

Option 2 | Shelves
5
E4.28 R4.28
e-chain
e-tube
5 5 5 28
2214
2212
2210.X
7612
min.20
Middle plate 2202 (e-chains only)
To achieve a modular shelving by shelf 2220.X arranged at 3 different heights (in 5 mm increments).
10 4
unassembled 2202 assembled 2212 Middle plate for e-tubes unassembled 7602 assembled 7612 Side plate for e-chains
Middle plate 7602 (e-tubes only)

For e-tubes R4.28. A side plate is not available for the e-tube.
10 4
Side plate 2204 (e-chains only)
7
2,5
unassembled 2204 assembled 2214 Shelf (18-149 mm) unassembled 2220.X assembled 2210.X
Works like middle plate. Allows modular shelving close to the side links.
X X-7
Shelf 2220.X
For horizontal separation. Shelves of various widths can be arranged at 3 different heights (in 5 mm increments).
Shelves
Width X [mm] 018 023 028 033 038
2200.18 2200.23 2200.28 2200.33 2200.38
2210.18 2210.23 2210.28 2210.33 2210.38
Width X [mm] 043 048 058 068 073
unassembled
assembled
2200.43 2200.48 2200.58 2200.68 2200.73
2210.43 2210.48 2210.58 2210.68 2210.73
Width X [mm] 088 099 124 149
unassembled
assembled
2200.88 2200.99 2200.124 2200.149
2210.088 2210.099 2210.124 2210.149
E4.28 R4.28

Fixed end E4.280/R4.280... * .1

58,5
Moving end E4.280/R4.280... * .2

58,5
Frontal view of KMA
Moving end
Bi + 12 Bi + 24 Bi + 12 Bi + 24 Bi + 12
30
Traverse angle depending on radius. For the use with etubes please consult igus
Bi
5,5
30
12,5
15
15
12,5
17
Fixed end
Width Part No. full set index pivoting 040. 050. 062. 070. 075. 087. 100. 125. Bi
[mm]
Width Part No. full set index pivoting 150. 175. 200. 225. 250. 275. 300.
Bi
[mm]
E4.280. 040 . * .12 40 E4.280. R4.280. 050 . * .12 50 E4.280. 062 . * .12 62 E4.280. 070 . * .12 70 E4.280. R4.280. 075 . * .12 75 E4.280. 087 . * .12 87 E4.280. R4.280. 100 . * .12 100 E4.280. R4.280. 125 . * .12 125
E4.280. R4.280. 150 . * .12 150 E4.280. R4.280. 175 . * .12 175 E4.280. R4.280. 200 . * .12 200 E4.280. R4.280. 225 . * .12 225 E4.280. R4.280. 250 . * .12 250 E4.280. 275 . * .12 275 E4.280. R4.280. 300 . * .12 300
Standard For tight installation conditions Corrosion resistant Option: threaded sockets upon request
Part No. structure (pivoting) E4.280.100. 2 .12 Full set even Width index Series
Note*: The E4.1 System may end with either an inner or an outer side link. Keep in mind that an outer side link always forms the first e-chain link at the moving end. The Part Nos. depend on an even or odd numbers of links. Please insert: Index 1 (for odd) or 2 (for even)!
1 2 3
=1
4 5
2 3
=2
4
Single-part order: Mounting bracket Moving end E4.280.100. 2 .2 (even number of links) Mounting bracket Fixed end E4.280.100. 2 .1 (even number of links)
E4.1 Series E4.28 KMA mounting brackets locking

For very high speed and acceleration, all-sides attachment
Fixed end E4.281/R4.281... * .1
58,5
E4.28 R4.28
Moving end E4.281/R4.281... * .2

58,5
Frontal view of KMA
Moving end
Bi + 12 Bi + 24 Bi + 12 Bi + 24 Bi + 12 Bi
5,5
12,5
15
15
12,5
17
Fixed end
KMA locking | All-sides attachment. Recommended for vertical hanging and standing applications
Width Part No. full set index locking 040. 050. 062. 070. 075. 087. 100. 125. Bi
[mm]
Width Part No. full set index locking 150. 175. 200. 225. 250. 275. 300.
Bi
[mm]
E4.281. 040 . * .12 40 E4.281. R4.281. 050 . * .12 50 E4.281. 062 . * .12 62 E4.281. 070 . * .12 70 E4.281. R4.281. 075 . * .12 75 E4.281. 087 . * .12 87 E4.281. R4.281. 100 . * .12 100 E4.281. R4.281. 125 . * .12 125
E4.281. R4.281. 150 . * .12 150 E4.281. R4.281. 175 . * .12 175 E4.281. R4.281. 200 . * .12 200 E4.281. R4.281. 225 . * .12 225 E4.281. R4.281. 250 . * .12 250 E4.281. 275 . * .12 275 E4.281. R4.281. 300 . * .12 300
Locked connections At high acceleration Universally mountable Corrosion resistant Option: threaded sockets upon request
Part No. structure (locking) E4.281.100. 2 .12 Full set even Width index Series
1 2 3
=1
4 5
2 3
=2
4
Single-part order: Mounting bracket Moving end E4.281.100. 2 .2 (even number of links) Mounting bracket Fixed end E4.281.100. 2 .1 (even number of links)
E4.28 R4.28

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 055 110 122 265 063 126 130 290 075 150 142 330 100 158 350 598 150 125 158 490 782 270 150 158 530 920 300 175 158 665 1104 400 200 158 730 1242 450 250 158 935 1610 600
from page 9.76
HRI
Part No. 972.02.30.SL | 972.02.31.SL | Trough height: 117 mm

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
E4.28 E4.28 R4.28 R4.28

HRa = 117
ha
HRi 2 x ha
.040 .050 .062
64 74 86 94 99 111 124 149 174 199 224 249 274 299 324
960.30.125 960.30.150 960.30.150 960.30.150 960.30.175 960.30.175 960.30.200 960.30.225 960.30.250 960.30.275 960.30.300 960.30.325 960.30.350 960.30.375
960.30.175 960.30.175 960.30.200 960.30.200 960.30.200 960.30.225 960.30.225 960.30.250 960.30.275 960.30.300 960.30.325 960.30.350 960.30.375 960.30.400 960.30.425
42
.070 .075
27
.087 .100
12
4,9
M6 x16
.125 .150
18
.175 .200 .225
Length of the C-profile according to dimension BRi (see table) Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic,
.250 .275 .300
2m Glide strips, plastic, 2 m (without glide strips on request) Optional: Silencer profile, rubber Components, installation set "Basic": Bottom clamp, aluminum C-profile, galvanized steel table Screw M6 x 16 Sliding nut M6 Interface connector, plastic
Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. 972.02.30.SL Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets Module for the fixed end Order text: 1 set
page 9.16
Insert for the installation set "Heavy-Duty": 972.50.XXX instead of 960.30.XXX on
the right column "attached outwards"
Part No. 972.02.31.SL Part No. 960.30. 150 Part No. 972.82
Option: For an additional noise dampening with silencer profile, please add Index A - Example:
Part No. 972.02.30.SLA
nMon = nRi + 1
nRi x 2000 mm
Trough set Installation set Glide bar C-Profile Ba = Outer width e-chains Bi = Inner width e-chains
from page 9.26

E4.28 R4.28


Part No. NC-Material e-chains /e-tubes

Part No. RBR e-chains /e-tubes

Part No. XXL-Material** e-chains /e-tubes
Part No. Standard e-chains /e-tubes
180=NC
+25% 7m
E4.28.100.R.0
Crossbar every link
ES4.28.100.R.0
Crossbar every link
E4.28.100.R.0.NC E4.28.100.R1/R2.0 E4.28.100.R.0.XXL

Crossbar every link Crossbar every link Crossbar every link
R4.28.100.R.0
e-tube, closed
RS4.28.100.R.0
e-tube, closed
R4.28.100.R.0.NC R4.28.100.R1/R2.0 R4.28.100.R.0.XXL

e-tube, closed e-tube, closed e-tube, closed



Low-noise option Low-noise option NCVersion RBRVersion XXLMaterial ES4.28.100.R.0.NC NCVersion ES4.28.100.R.0.NC RBRVersion XXLMaterial ES4.28.100.R.0.XXL HTMaterial* RS4.28.100.R.0.HT ESDMaterial ES4.28.100.R.0.ESD
R4.28.100.R.0.HT.NC
E4.28.100.R.0.ESD.NC
R4.28.100.R1/R2.0.HT E4.28.100.R1/R2.0.ESD
ES4.28.100.R.0.XXL
HTRS4.28.100.R.0.HT Material* ESDMaterial ES4.28.100.R.0.ESD
R4.28.100.R.0.HT.NC
R4.28.100.R1/R2.0.HT
E4.28.100.R.0.ESD.NC E4.28.100.R1/R2.0.ESD
*for gliding applications please consult igus

No burning-in of hot chips up to 850C (1562 F)
Part No. HT-Material only for e-tubes
E4.28 R4.28
Part No. ESD-Material e-chains /e-tubes
R4.28.100.R.0.HT E4.28.100.R.0.ESD
Complete e-tube* Crossbar every link
R4.28.100HT.R.0 R4.28.100.R.0.ESD
Lid and bottom e-tube, closed
R4.28.100HTZ.R.0
Bottom only
R4.28.100HTE.R.0
Lid only


e-chain (3,0 m)
E4.28.100.100.0 E4.280.100.1.12 2 x 2211
+ Mounting brackets 1 set + Interior separation with 2 separators assembled every 2nd link
Order text: 3,0 m E4.28.100.100.0 + E4.280.100.1.12 + 2 x Part No. 2211
Order key
E4.28.100.100.0

Color
Color
Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

7.41
E4.32 H4.32 R4.32
32
32
Stable due to undercut design, medium inner height

Chip protection When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (46 dB(A)) Series E6.35, page 8.50 If the e-chain shall be used in cleanroom applications (ISO class 1) Series E6.35, page 8.50 If a less stable e-chain can be used for economical reasons Series 2600/2650/2680/2700, page 5.182

25% faster assembly with QuickLock system NC without pretension Straight run due to the inner/outer link principle Low noise operation due to integrated "brake"
Notch crossbar with backside scaling

7.42

Fill weight [kg/m] 50 40 30 20 10 8.0 6.0 4.0 2.0 1.5 1.0 0.5 0
0.5 1.5 2.5 0 1.0 2.0 Unsupported length FLG / FLB [m]
E4.32 H4.32 R4.32
FLG
HF
H S (FLG) S (FLB)
FLB
FLB FLG
3.0
3.5
4.0
4.5
5.0
S D S/2
Technical Data
HF = H + 40
Moving end
H - 54 R 56
Fixed end
54
R H +20 0
063 180
075 204
100 254
125 304
150 354
175 404
200 454
220 494 303 805
250 554 333 900
300 654 383 1055
E4.32 H4.32 R4.32
crossbars every 2nd link
e-chains | Series E4.32 crossbars every link | Series H4.32 crossbars every 2nd link
Part No.
crossbars crossbars every link every 2nd link
Bi
[mm]
Ba
[mm]
E4.32 H4.32
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
E4.32 H4.32
[kg/m] [kg/m]
E4.32. H4.32. 05. R.0 E4.32. H4.32. 06. R.0 E4.32. H4.32. 07. R.0 E4.32. H4.32. 087. R.0 E4.32. H4.32. 09. R.0** E4.32. H4.32. 10. R.0 E4.32. H4.32. 11. R.0 E4.32. H4.32. 112. R.0 E4.32. H4.32. 12. R.0 E4.32. H4.32. 137. R.0 E4.32. H4.32. 15. R.0 E4.32. H4.32. 162. R.0 E4.32. H4.32. 17. R.0 E4.32. H4.32. 18. R.0 E4.32. H4.32. 187. R.0 E4.32. H4.32. 20. R.0
50 68 75 87 97 100 108 112 125 137 150 162 168 175 187 200
73 91 98 110 120 123 131 136 148 161 173 186 191 198 211 223
1,567 1,697 1,730 1,803 1,867 1,886 1,942 1,956 2,069 2,122 2,212 2,240 2,323 2,345 2,392 2,518
1,425 1,49 1,507 1,543 1,575 1,584 1,612 1,619 1,676 1,702 1,747 1,762 1,803 1,814 1,837 1,900
E4.32. H4.32. 212. R.0 E4.32. H4.32. 23. R.0 E4.32. H4.32. 237. R.0 E4.32. H4.32. 25. R.0 E4.32. H4.32. 262. R.0 E4.32. H4.32. 28. R.0 E4.32. H4.32. 29. R.0 E4.32. H4.32. 30. R.0 E4.32. H4.32. 312. R.0 E4.32. H4.32. 325. R.0 E4.32. H4.32. 337. R.0 E4.32. H4.32. 350. R.0 E4.32. H4.32. 362. R.0 E4.32. H4.32. 375. R.0 E4.32. H4.32. 387. R.0 E4.32. H4.32. 400. R.0
212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
236 248 261 273 286 298 311 323 336 348 361 373 386 398 411 423
2,568 2,669 2,698 2,834 2,917 2,989 3,023 3,151 3,175 3,277 3,338 3,565 3,662 3,735 3,803 3,868
1,925 1,976 1,990 2,059 2,100 2,136 2,153 2,217 2,229 2,280 2,311 2,424 2,473 2,509 2,543 2,575
Available bending radii R [mm] 063 | 075 | 100 | 125 | 150 | 175 | 200 | 220 | 250 | 300 Supplement Part No. with required radius (R). Example: E4.32.30.300.0
2
**NEW in this catalog
When to use e-chains with crossbars every link: Lateral acceleration > 0,5m/s High fill weights and rigid hydraulic hoses Humidity: > 85%, temperature: > 50C (122 F) When to use e-chains with crossbars every 2nd link: Suitable for nearly all applications Lower price
page 7.17
E4.32 H4.32 R4.32
fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.32
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.32
[kg/m]
R4.32. 05. R.0* R4.32. 07. R.0 R4.32. 10. R.0 R4.32. 11. R.0 R4.32. 12. R.0 R4.32. 15. R.0
50 75 100 108 125 150
73 98 123 131 148 173
2,450 2,570 2,650 2,760 2,850 3,010
R4.32. 17. R.0 R4.32. 20. R.0 R4.32. 25. R.0 R4.32. 30. R.0
168 200 250 300
191 223 273 323
3,210 3,410 3,860 4,250
*Removable lid only, no hinged option
Available bending radii R [mm] 125 | 150 | 175 | 200 | 220 | 250 | 300 Supplement Part No. with required radius (R). Example: R4.32.30.300.0
Dimensioning
E4 .32. 30. 300. 0 H4 .32. 30. 300. 0 R4 .32. 30. 300. 0
e-chain (crossbars every link) e-chain (crossbars every 2nd link) Fully enclosed e-tube
Ba Bi
28 max.
32
E4.32.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, color black H4.32.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, color black R4.32.30.300.0 = Fully enclosed e-tube, inner width Bi 300 mm, radius R 300 mm, color black More order examples, variations and configurations page 7.58

54
E4.32 H4.32 R4.32
QuickLock crossbars | Quick opening - up to 25% faster assembly

Part No.
QuickLock crossbar for

Inner radius Outer radius Both radii
Bi
[mm]
Part No.

Bi
[mm]
E4.32. H4.32. 10 QZ. R.0 10 QE. R.0 10 Q. R.0 100 E4.32. H4.32. 11 QZ. R.0 11 QE. R.0 11 Q. R.0 108 E4.32. H4.32. 112 QZ. R.0 112 QE. R.0 112 Q. R.0 112 E4.32. H4.32. 12 QZ. R.0 12 QE. R.0 12 Q. R.0 125 E4.32. H4.32. 137 QZ. R.0 137 QE. R.0 137 Q. R.0 137 E4.32. H4.32. 15 QZ. R.0 15 QE. R.0 15 Q. R.0 150 E4.32. H4.32. 162 QZ. R.0 162 QE. R.0 162 Q. R.0 162 E4.32. H4.32. 17 QZ. R.0 17 QE. R.0 17 Q. R.0 168 E4.32. H4.32. 18 QZ. R.0 18 QE. R.0 18 Q. R.0 175 E4.32. H4.32. 187 QZ. R.0 187 QE. R.0 187 Q. R.0 187 E4.32. H4.32. 20 QZ. R.0 20 QE. R.0 20 Q. R.0 200 E4.32. H4.32. 212 QZ. R.0 212 QE. R.0 212 Q. R.0 212 E4.32. H4.32. 23 QZ. R.0 23 QE. R.0 23 Q. R.0 225 E4.32. H4.32. 237 QZ. R.0 237 QE. R.0 237 Q. R.0 237 E4.32. H4.32. 25 QZ. R.0 25 QE. R.0 25 Q. R.0 250 E4.32. H4.32. 262 QZ. R.0 262 QE. R.0 262 Q. R.0 262
E4.32. H4.32. 28 QZ. R.0 28 QE. R.0 28 Q. R.0 275 E4.32. H4.32. 29 QZ. R.0 29 QE. R.0 29 Q. R.0 287 E4.32. H4.32. 30 QZ. R.0 30 QE. R.0 30 Q. R.0 300 E4.32. H4.32. 312 QZ. R.0 312 QE. R.0 312 Q. R.0 312 E4.32. H4.32. 325 QZ. R.0 325 QE. R.0 325 Q. R.0 325 E4.32. H4.32. 337 QZ. R.0 337 QE. R.0 337 Q. R.0 337 E4.32. H4.32. 350 QZ. R.0 350 QE. R.0 350 Q. R.0 350 E4.32. H4.32. 362 QZ. R.0 362 QE. R.0 362 Q. R.0 362 E4.32. H4.32. 375 QZ. R.0 375 QE. R.0 375 Q. R.0 375 E4.32. H4.32. 387 QZ. R.0 387 QE. R.0 387 Q. R.0 387 E4.32. H4.32. 400 QZ. R.0 400 QE. R.0 400 Q. R.0 400
QuickLock crossbars: inner widths from 100 mm possible!
Available bending radii R [mm] 063 | 075 | 100 | 125 | 150 | 175 | 200 | 220 | 250 | 300 Supplement Part No. with required radius (R). Example: E4.32.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q Part No. E4.32.30QZ.300.0 = QuickLock crossbar for inner radius
Part No. E4.32.30QE.300.0 = QuickLock crossbar for outer radius Part No. E4.32.30Q .300.0 = QuickLock crossbar for both radii
e-chain with QuickLock crossbars - Delivery time: 3-5 work days.*
E4.32 H4.32 R4.32
...50 dB(A)
...NC-Version

With pads
crossbars e-tube every: fully link | 2nd enclosed
180

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
ES4 HS4 RS4 .32. 05. R.0 50 ES4 HS4 .32. 06. R.0 68 ES4 HS4 RS4 .32. 07. R.0 ES4 HS4 RS4 .32. 087. R.0 ES4 HS4 .32. 09. R.0 ES4 HS4 RS4 .32. 10. R.0 ES4 HS4 RS4 .32. 11. R.0 75 87
ES4 HS4 ES4 HS4
.32. 212. R.0 212 .32. 23. R.0 225 237 250 262 275 287
E4 H4 R4 .32. .05. R.0.NC 50 E4 H4 .32. 06. R.0.NC 68 E4 H4 R4 .32. 07. R.0.NC E4 H4 R4 .32. 087. R.0.NC E4 H4 .32. 09. R.0.NC E4 H4 R4 .32. 10. R.0.NC E4 H4 R4 .32. 11. R.0.NC 75 87
E4 H4 .32. 212. R.0.NC 212 E4 H4 .32. 23. R.0.NC 225 237 250 262 275 287
ES4 HS4 .32. 237. R.0 ES4 HS4 RS4 .32. 25. R.0 97 ES4 HS4 .32. 262. R.0 100 ES4 HS4 .32. 28. R.0 108 ES4 HS4 .32. 29. R.0
E4 H4 .32. 237. R.0.NC E4 H4 R4 .32. 25. R.0.NC 97 E4 H4 .32. 262. R.0.NC 100 E4 H4 .32. 28. R.0.NC 108 E4 H4 .32. 29. R.0.NC
ES4 HS4 .32. 112. R.0 112 ES4 HS4 RS4 .32. 30. R.0 300 ES4 HS4 RS4 .32. 12. R.0 125 ES4 HS4 .32. 312. R.0 312 ES4 HS4 .32. 137. R.0 137 ES4 HS4 ES4 HS4 .32. 15. R.0 150 ES4 HS4 ES4 HS4 RS4 .32. 162. R.0 162 ES4 HS4 ES4 HS4 RS4 .32. 17. R.0 168 ES4 HS4 ES4 HS4 .32. 18. R.0 175 ES4 HS4 ES4 HS4 .32. 187. R.0 187 ES4 HS4 ES4 HS4 RS4 .32..20. R.0 200 ES4 HS4 .32. 325. R.0 325 .32. 337. R.0 337 .32. 350. R.0 350 .32. 362. R.0 362 .32. 375. R.0 375 .32. 387. R.0 387 .32. 400. R.0 400
E4 H4 .32. 112. R.0.NC 112 E4 H4 R4 .32. 30. R.0.NC 300 E4 H4 R4 .32. 12. R.0.NC 125 E4 H4 .32. 312. R.0.NC 312 E4 H4 .32. 137. R.0.NC 137 E4 H4 .32. 325. R.0.NC 325 E4 H4 .32. 15. R.0.NC 150 E4 H4 .32. 337. R.0.NC 337 E4 H4 R4 .32. 162. R.0.NC 162 E4 H4 .32. 350. R.0.NC 350 E4 H4 R4 .32. 17. R.0.NC 168 E4 H4 E4 H4 .32. 18. R.0.NC 175 E4 H4 E4 H4 .32. 187. R.0.NC 187 E4 H4 E4 H4 R4 .32..20. R.0.NC 200 E4 H4 .32. 362. R.0.NC 362 .32. 375. R.0.NC 375 .32. 387. R.0.NC 387 .32. 400. R.0.NC 400
Available bending radii R [mm] 063* | 075* | 100* | 125 | 150 | 175 | 200 | 220 | 250 | 300 *not available for e-tubes Supplement Part No. with required radius (R). Example: ES4.32.30.300.0 or E4.32.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. ES4.32.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. E4.32.30.300.0.NC = e-chain (crossbars every link) without pretension

E4.32 H4.32 R4.32

New generation interior separation
5
3,4 16 32
16
32.1.1
32.4.1
3210.X
32.3.1
min.30

12
Standard - for all applications

Separator with a wide base for maximum locking strength and safe standing in e-chains and e-tubes.
unassembled 32.1 assembled 32.1.1

8
For many thin cables

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains and e-tubes.
Also available for QuickLock crossbars.
2,75 6,25
12
Asymmetrical separator unassembled 32.4 assembled 32.4.1
For side-mounted applications

Asymmetrical separator, for defined distance. No additional spacers necessary for e-chains and e-tubes.
Standard separator, wide base - Part No. 32.1 Separator for QuickLock crossbar - Part No. 32.2
Separator, narrow base - Part No. 32.3 Separator, asymmetrical - Part No. 32.4
Notch separator - Part No. 32.5 Full-width self, lockable - Part No. 3200.XX
Interior separation single-part order - Delivery in 24h or today!*


E4.32 H4.32 R4.32
5
3,4 16 32
32.2.1
3210.X
3210.X
16
32.5.1
min.30
7 3
Separator for QuickLock crossbar unassembled 32.2 assembled 32.2.1
For even faster installation

Separator for igus QuickLock crossbar 385.X.Q. Firm hold to one side with a wide base, narrow on opposed side for
12
easy cable assembly (slight grip). For e-tubes also.
7 3
Locks safely onto in 5 mm increments

Notch separator for notch crossbar unassembled 32.5 assembled 32.5.1 Notch separator for the new notch crossbar, With scaling on the notch crossbars. For exact positioning in e-chains and e-tubes. Recommended for side-mounted applications.
12
Horizontal separation
3,4 X -1
Full-width shelf, lockable unassembled 3200.X assembled 3210.X
Shelf locks safely into separators on both ends, fixed width possible. Separators can be moved freely over the shelf in horizontal direction. Usable in 1 level.
Lockable full-width shelves - for the standard interior separation

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 075 100 115 3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200 3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200 3200.250 3210.250
E4.32 H4.32 R4.32
E4.1 Series E4.32 Interior separation Options

Previous interior separation
All elements can still be ordered www.igus.de/en/E4.32
5
7 4
32
294
292
387.X
298
T323M
min.30
2,5
Open slotted separator for e-chains /e-tubes
Open, slotted separator 297 (unilateral open) Fast assembly - can be retrofitted into an existing interior
separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves.
8 3
297 298
Slotted separator for e-chains /e-tubes
Slotted separator 291

For very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first.
6 12
unassembled assembled Split separator for e-chains
291 292
Split separator T323 (e-chains only)
12 2,5
unassembled T323 assembled T323M Locking separator for e-chains
Ideal for subsequent shelving or for the initial assembly of the e-chain without a need for dismantling the interior separators.
Locking separator 293 (e-chains only)
10
unassembled assembled Shelf

X-8
293 294
For applications exposed to very high humidity (> 85%). Locks with extra retention force. Tip: one locking separator per e-chain link for better mounting.
Shelf 386.X
For horizontal separation. Shelves of various widths can be arranged at 3 different heights (in 7 mm increments). (not in combination with 3804, 383).
unassembled 386.X assembled 387.X

E4.32 H4.32 R4.32
5
4
32
7 7
287
289
387.X
min.30
Middle plate for e-chains / e-tubes
Middle plate 288

Middle plates form the basic pattern of a shelf system. Shelves 386.X (table below) can be arranged at 3 different heights (in 7 mm increments).
unassembled assembled Side plate
288 289
for e-chains / e-tubes
Side plate 286

286 287
Shelves - interior separation options

Width X [mm] 018 023 025 028 033 043 050
Width X [mm] 054 062 075 087 100 108 125
unassembled
assembled
Width X [mm] 150 175 200 208 225
unassembled
assembled
386.18 386.23 386.25 386.28 386.33 386.43 386.50
387.18 387.23 387.25 387.28 387.33 387.43 387.50
386.54 386.62 386.75 386.87 386.100 386.108 386.125
387.54 387.62 387.75 387.87 387.100 387.108 387.125
386.150 386.175 386.200 386.208 386.225
387.150 387.175 387.200 387.208 387.225
E4.32 H4.32 R4.32

Moving end E4.320/R4.320... * .2
73
Fixed end E4.320/R4.320... * .1

73
Frontal view of KMA

5,5
22
Moving end
Bi + 27 Bi + 14 Bi + 14 Bi
30
Traverse angle depending on radius. For the use on e-tubes please consult igus
30
12,5
22,5
22,5
12,5
Fixed end
Width Part No. full set index pivoting (+ C-profile option) 05. 06. 07. 087. 09. 10. 11. 112. 12. 137. 15. 162. 17. 18. 187. 20. Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) 212. 23. 237. 25. 262. 28. 29. 30. 312. 325. 337. 350. 362. 375. 387. 400. E4.320. E4.320.
Bi
[mm]
E4.320. R4.320. 05 . * .12.C 50 E4.320. 06 . * .12.C 68 E4.320. R4.320. 07 . * .12.C 75 E4.320. 09 . * .12.C 87 E4.320. 087. * .12.C 97 E4.320. R4.320. 10 . * .12.C 100 E4.320. R4.320. 11 . * .12.C 108 E4.320. 112. * .12.C 112 E4.320. R4.320. 12 . * .12.C 125 E4.320. 137. * .12.C 137 E4.320. R4.320. 15 . * .12.C 150 E4.320. 162. * .12.C 162 E4.320. R4.320. 17 . * .12.C 168 E4.320. 18 . * .12.C 175 E4.320. 187. * .12.C 187 E4.320. R4.320. 20 . * .12.C 200
212. * .12.C 212 23 . * .12.C 225
Standard For tight installation conditions Option: integrated chainfix strain relief with C-profile Corrosion resistant Option: threaded sockets upon request
E4.320. 237. * .12.C 237 E4.320. R4.320.25 . * .12.C 250 E4.320. 262. * .12.C 262 E4.320. E4.320. 28 . * .12.C 275 29 . * .12.C 287
E4.320. R4.320.30 . * .12.C 300 E4.320. 312. * .12.C 312 E4.320. 325. * .12.C 325 E4.320. E4.320. E4.320. E4.320. E4.320. E4.320. 337. * .12.C 337 350. * .12.C 350 362. * .12.C 362 375. * .12.C 375 387. * .12.C 387 400. * .12.C 400 Part No. structure (pivoting) E4.320.30. 2 .12.C C-profile option Full set even Width index Series Single-part order: Mounting bracket Moving end E4.320.30. 2 .2.C (even number of links) Mounting bracket Fixed end E4.320.30. 2 .1.C (even number of links)
1 2 3
=1
4 5
2 3
=2
4

Fixed end E4.321/R4.321 ... * .1
73
E4.32 H4.32 R4.32
Moving end E4.321/R4.321... * .2

73
Frontal view of KMA

5,5
22
Moving end
Bi + 27 Bi + 14 Bi + 14 Bi
12,5
22,5
22,5
12,5
Fixed end
Width Part No. full set index locking (+ C-profile option) 05. 06. 07. 087. 09. 10. 11. 112. 12. 137. 15. 162. 17. 18. 187. 20. Bi
[mm]
Width Part No. full set index locking (+ C-profile option) 212. 23. 237. 25. 262. 28. 29. 30. 312. 325. 337. 350. 362. 375. 387. 400. E4.321. E4.321.
Bi
[mm]
E4.321. R4.321. 05 . * .12.C 50 E4.321. 06 . * .12.C 68 E4.321. R4.321. 07 . * .12.C 75 E4.321. 09 . * .12.C 87 E4.321. 087. * .12.C 97 E4.321. R4.321. 10 . * .12.C 100 E4.321. R4.321. 11 . * .12.C 108 E4.321. 112. * .12.C 112 E4.321. R4.321. 12 . * .12.C 125 E4.321. 137. * .12.C 137 E4.321. R4.321. 15 . * .12.C 150 E4.321. 162. * .12.C 162 E4.321. R4.321. 17 . * .12.C 168 E4.321. 18 . * .12.C 175 E4.321. 187. * .12.C 187 E4.321. R4.321. 20 . * .12.C 200
212. * .12.C 212 23 . * .12.C 225
Locked connections At high acceleration Universally mountable C-profile option Corrosion resistant Option: threaded sockets upon request
E4.321. 237. * .12.C 237 E4.321. R4.321.25 . * .12.C 250 E4.321. 262. * .12.C 262 E4.321. E4.321. 28 . * .12.C 275 29 . * .12.C 287
E4.321. R4.321.30 . * .12.C 300 E4.321. 312. * .12.C 312 E4.321. 325. * .12.C 325 E4.321. E4.321. E4.321. E4.321. E4.321. E4.321. 337. * .12.C 337 350. * .12.C 350 362. * .12.C 362 375. * .12.C 375 387. * .12.C 387 400. * .12.C 400 Part No. structure (locking) E4.321.30. 2 .12.C C-profile option Full set even Width index Series Single-part order: Mounting bracket Moving end E4.321.30. 2 .2.C (even number of links) Mounting bracket Fixed end E4.321.30. 2 .1.C (even number of links)
1 2 3
=1
4 5
2 3
=2
4
E4.32 H4.32 R4.32
E4.1 Series E4.32 More options
Bi 1 22,5
Bi 2
Bi 3
Bi 3 + 12 Bi 2 + 10 Bi 1 + 12 Bi 1 + 12 + Bi 2 + 10 + Bi 3 + 12 3 (Bi 1 + 12 + Bi 2 + 10 + Bi 3 + 12) + 13 3
Extension links | for extremely wide e-chains up to 3,0 m
The extension link design allows virtually limitless side-by-side attachment High fill weights necessitate extremely wide e-chains (up to 3000 mm)
12,5
The unsupported length FLG max. can be increased when additional loads are required Suitable for unsupported and gliding applications in a guide trough Attachement with KMA or steel mounting brackets
Order example - 3 chambers E4.32.Bi1 / Bi2 / Bi3.R.0 = E4.32.10 / 20 / 10.200.0 Extension link - single-part order 284.R. (please indicate radius)
Round extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
Extender crossbars | careful guide of hosed applications

Suitable for hoses with a maximum outer diameter of 105 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or Form round round attached directly on the side link Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : E4.32.10/15RHDE115/10.R.0 RHD115 for inner radius "Z" incl. e-chain : E4.32.10/15RHDZ115/10.R.0

Part No. Max [mm] single part hose 385.15.RHD115 105 385.18.RD115 105
Installation Combination with on side link snap-open crossbars no yes yes no
Installation on side link RD115 for outer radius "E" incl. e-chain : E4.32.18RDE115.R.0 RD115 for inner radius "Z" incl. e-chain : E4.32.18RDZ115.R.0

73+1
45
5,5

385.02 Option 385.03 Bi Option Option Bi-37,5 mm Option
E4.32 H4.32 R4.32
(View from the fixed point)
Hinged crossbars
Typically e-chain crossbars are completely removable. For cases where the snap-open crossbars have to remain at the open link of the e-chain , a hinged

Order example (here: inner width Bi 150) E4.32.15.Z.R.0 = E4.32.15.01.R.0 Supplement Index "Z" with required option number , , or
design has been developed Please consult igus for design assistance Hinged crossbar: Part No. 385.02
Snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03 (smallest inner width Bi = 87,5)
E4.1 Series E4.32 e-chain accessories
Strain relief system

Clamps, tiewrap plates, nuggets and plug-in clips. The complete chainfix range with many order options from page 10.1
Support tray tool kit

For support of the lower run. Simple one-piece support trays according to your requirements and specification from page 9.70
E4.32 H4.32 R4.32

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 063 126 146 310 075 150 158 350 100 166 370 616 160 125 166 470 784 210 150 166 500 896 240 175 166 655 1120 370 200 166 770 1288 460 220 166 900 1456 540 250 166 930 1568 570 300 166 1100 1904 690
More solutions | for long travels

System P4.32 - Profile rol e-chain , low-noise
Travels up to 600 m
vmax 10 m/s
page 9.82
Safe, maintenance-free for outdoor cranes or conveyor systems. Low-noise operation, high service life
rol e-chain 2828R - Rolling instead of gliding
Travels up to 400 m
vmax 6,0 m/s
Major reduction in drive power to less than 25 % for moving the e-chain
page 9.88
autoglide E4.32.Bi.R.0.AG - Self-guiding, no guide troughs

Self-guiding e-chainsystems - No guide troughs required!
Travels 50 m
vmax 1,5 m/s
page 9.92
Specialty:
guidelok horizontal - Upper run guide, unsupported Travels 50 m
Chips cannot get stuck between upper and lower run - enormous increase of "self supporting length of e-chains
page 9.97
from page 9.76
HRI

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
E4.32 H4.32 R4.32

HRi 2 x ha HRa = 117
ha
.05 .06 .07 .087 .10
77 95 102 114 127 135 140 152 165 177 190 195 202 215 227 240 252 265 277 290 302 315 327 340 352 365 377 390 402 415 427
960.30.125 960.30.150 960.30.150 960.30.175 960.30.175 960.30.200 960.30.200 960.30.200 960.30.225 960.30.225 960.30.250 960.30.250 960.30.250 960.30.275 960.30.275 960.30.300 960.30.300 960.30.325 960.30.325 960.30.350 960.30.350 960.30.375 960.30.375 960.30.400 960.30.400 960.30.425 960.30.425 960.30.450 960.30.450 960.30.475 960.30.475
960.30.175 960.30.200 960.30.200 960.30.225 960.30.225 960.30.250 960.30.250 960.30.250 960.30.275 960.30.275 960.30.300 960.30.300 960.30.300 960.30.325 960.30.325 960.30.350 960.30.350 960.30.375 960.30.375 960.30.400 960.30.400 960.30.425 960.30.425 960.30.450 960.30.450 960.30.475 960.30.475 960.30.500 960.30.500 960.30.525 960.30.525
54
27
.11 .112
12
4,9
M6 x16
.12 .137
18
.15 .162 .17
.18 .187 .20 .212 .23
Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets Module for the fixed end Order text: 1 set
page 9.16
.237 .25 .262
972.30.SL
.28 .29 .30 .312
Part No. 972.31.SL Part No. 960.30. 375 Part No. 972.80
.325 .337 .350 .362
Part No. 972.30.SLA
.375 .387 .400
Insert for the installation set "Heavy-Duty":

nMon = nRi + 1 nRi x 2000 mm
972.50.XXX instead of 960.30.XXX on the right column "attached outwards"
from page 9.29

E4.32 H4.32 R4.32

QuickLock crossbar reduce assembly time up to 25%

Part No. Part No. QuickLock crossbar QuickLock crossbar for inner radius for outer radius Part No. QuickLock crossbar for both radii
QuickLock crossbars: inner widths from Bi 10 (100 mm)!
E4.32.30.R.0
Crossbar every link
ES4.32.30.R.0
Crossbar every link
E4.32.30QZ.R.0 E4.32.30QE.R.0 E4.32.30Q.R.0

H4.32.30.R.0
HS4.32.30.R.0
H4.32.30QZ.R.0 H4.32.30QE.R.0 H4.32.30Q.R.0
Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link
R4.32.30.R.0
e-tube, closed
RS4.32.30.R.0
e-tube, closed

Low-noise option Low-noise option QuickLock crossbar NCVersion RBRVersion XXLMaterial HTMaterial* ESDES4.32.30Q.R.0 QuickLock crossbar ES4.32.30Q.R.0 NCVersion ES4.32.30.R.0.NC RBRVersion XXLMaterial ES4.32.30.R.0.XXL HTMaterial* RS4.32.30.R.0.HT ESDMaterial ES4.32.30.R.0.ESD
E4.32.30Q.R.0.NC
E4.32.30Q.R1/R2.0
E4.32.30Q.R.0.XXL
E4.32.30Q.R.0.ESD
ES4.32.30.R.0.NC
E4.32.30Q.R.0.NC
R4.32.30.R.0.HT.NC
E4.32.30.R.0.ESD.NC
E4.32.30Q.R1/R2.0
R4.32.30.R1/R2.0.HT E4.32.30.R1/R2.0.ESD
ES4.32.30.R.0.XXL
E4.32.30Q.R.0.XXL
RS4.32.30.R.0.HT
R4.32.30.R.0.HT.NC
R4.32.30.R1/R2.0.HT
ES4.32.30.R.0.ESD
E4.32.30Q.R.0.ESD
E4.32.30.R.0.ESD.NC E4.32.30.R1/R2.0.ESD

E4.32 H4.32 R4.32



180=NC
+25% 7m
E4.32.30.R.0.NC E4.32.30.R1/R2.0 E4.32.30.R.0.XXL R4.32.30.R.0.HT E4.32.30.R.0.ESD

Crossbar every link Crossbar every link Crossbar every link Complete e-tube* Crossbar every link
H4.32.30.R.0.NC H4.32.30.R1/R2.0 H4.32.30.R.0.XXL R4.32.30HT.R.0 H4.32.30.R.0.ESD

Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Lid and bottom Crossbar every 2nd link
R4.32.30.R.0.NC R4.32.30.R1/R2.0 R4.32.30.R.0.XXL R4.32.30HTZ.R.0 R4.32.30.R.0.ESD

e-tube, closed e-tube, closed e-tube, closed Bottom only e-tube, closed
R4.32.30HTE.R.0
Lid only




Order example for complete e-chain (3,0 m, with crossbars every link), color black, mounting brackets with C-profiles and interior separation:
e-chain (3,0 m)
E4.32.30.300.0 E4.320.30.1.12.C 2 x 32.1.1
+ Mounting brackets 1 set (with odd number of links and integrated C-profiles) + Interior separation with 2 separators assembled every 2nd link
Order text: 3,0 m E4.32.30.300.0 + E4.320.30.1.12.C + 2 x Part No. 32.1.1
Order key
E4.32.30.300.0

Color
Color
Black e-chains from stock! *Colored e-chains can delivered in 15 work days (5 work days at an express surcharge).

7.59
E4.42 H4.42 R4.42
42
42
Stable due to undercut design, medium inner height

Chip protection When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (46 dB(A)) Series E6.40, page 8.56 If the e-chain shall be used in cleanroom applications (ISO class 1) Series E6.40, page 8.56 If a less stable e-chain can be used for economical reasons Series 3400/3450/3500/3480, page 5.204


7.60

Fill weight [kg/m] 50
HF FLG
E4.42 H4.42 R4.42
40 30 20 10 8.0 6.0 4.0 2.0 1.5 1.0 0.5 0
H S (FLG) S (FLB)
FLB
FLG
FLB
0.5 1.5 2.5 1.0 2.0 0 Unsupported length FLG / FLB [m]
3.0
3.5
4.0
4.5
5.0
S D S/2
Technical Data
HF = H + 40
Moving end
H - 64 R 67
Fixed end
64
R
-0 H +25
075 214
100 264
115 294
125 314
150 364
160 389
175 414
200 464 299 765
250 564 349 920
300 664 399 1080
350 764 449 1235
D 174 199 214 224 249 261,5 274 K 370 450 500 530 610 645 685 The required clearance height: HF = H + 40 mm (with 3,0 kg/m fill weight)
E4.42 H4.42 R4.42
Part No.
Bi
[mm]
Ba
[mm]
E4.42 H4.42
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
E4.42 H4.42
[kg/m] [kg/m]
E4.42. H4.42. 05. R.0 E4.42. H4.42. 06. R.0 E4.42. H4.42. 07. R.0 E4.42. H4.42. 087. R.0 E4.42. H4.42. 09. R.0 E4.42. H4.42. 10. R.0 E4.42. H4.42. 11. R.0 E4.42. H4.42. 112. R.0 E4.42. H4.42. 12. R.0 E4.42. H4.42. 137. R.0 E4.42. H4.42. 15. R.0 E4.42. H4.42. 162. R.0 E4.42. H4.42. 17. R.0 E4.42. H4.42. 18. R.0 E4.42. H4.42. 187. R.0 E4.42.. H4.42. 20. R.0
50 68 75 87 97 100 108 112 125 137 150 162 168 175 187 200
76 94 101 114 120 126 134 139 151 164 176 189 194 201 214 226
1,923 2,031 2,059 2,119 2,135 2,188 2,235 2,247 2,341 2,385 2,460 2,484 2,553 2,571 2,610 2,715
1,804 1,858 1,872 1,903 1,919 1,973 1,960 1,966 2,014 2,035 2,073 2,085 2,119 2,128 2,148 2,200
E4.42. H4.42. 212. R.0 E4.42. H4.42. 23. R.0 E4.42. H4.42. 237. R.0 E4.42. H4.42. 25. R.0 E4.42. H4.42. 262. R.0 E4.42. H4.42. 28. R.0 E4.42. H4.42. 29. R.0 E4.42. H4.42. 30. R.0 E4.42. H4.42. 312. R.0 E4.42. H4.42. 325. R.0 E4.42. H4.42. 337. R.0 E4.42. H4.42. 350. R.0 E4.42. H4.42. 362. R.0 E4.42. H4.42. 375. R.0 E4.42. H4.42. 387. R.0 E4.42. H4.42. 400. R.0
212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
239 251 264 276 289 301 314 326 339 351 364 376 389 402 414 426
2,757 2,841 2,865 2,979 3,048 3,108 3,136 3,243 3,262 3,348 3,399 3,588 3,669 3,730 3,786 3,840
2,221 2,263 2,275 2,332 2,367 2,397 2,411 2,464 2,474 2,517 2,542 2,637 2,677 2,708 2,736 2,763
Available bending radii R [mm] 075 | 100 | 115 | 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350 Supplement Part No. with required radius (R). Example: E4.42.30.300.0
2
page 7.17
E4.42 H4.42 R4.42
fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.42
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.42
[kg/m]
R4.42. 05. R.0* R4.42. 07. R.0 R4.42. 087. R.0 R4.42. 10. R.0 R4.42. 11. R.0 R4.42. 12. R.0
50 75 87 100 108 125
76 101 114 126 134 151
2,150 2,280 2,410 2,520 2,570 2,730
R4.42. 15. R.0 R4.42. 17. R.0 R4.42. 20. R.0 R4.42. 25. R.0 R4.42. 30. R.0
150 168 200 250 300
176 194 226 276 326
2,980 3,150 3,450 4,250 4,890
Available bending radii R [mm] 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350 Supplement Part No. with required radius (R). Example: R4.42.30.300.0
Dimensioning

E4 .42. 30. 300. 0 H4 .42. 30. 300. 0 R4 .42. 30. 300. 0
Ba Bi
38 max.
42

64
E4.42 H4.42 R4.42

Part No.

Bi
[mm]
Part No.

Bi
[mm]
E4.42. H4.42. 10 QZ. R.0 10 QE. R.0 10 Q. R.0 100 E4.42. H4.42. 11 QZ. R.0 11 QE. R.0 11 Q. R.0 108 E4.42. H4.42. 112 QZ. R.0 112 QE. R.0 112 Q. R.0 112 E4.42. H4.42. 12 QZ. R.0 12 QE. R.0 12 Q. R.0 125 E4.42. H4.42. 137 QZ. R.0 137 QE. R.0 137 Q. R.0 137 E4.42. H4.42. 15 QZ. R.0 15 QE. R.0 15 Q. R.0 150 E4.42. H4.42. 162 QZ. R.0 162 QE. R.0 162 Q. R.0 162 E4.42. H4.42. 17 QZ. R.0 17 QE. R.0 17 Q. R.0 168 E4.42. H4.42. 18 QZ. R.0 18 QE. R.0 18 Q. R.0 175 E4.42. H4.42. 187 QZ. R.0 187 QE. R.0 187 Q. R.0 187 E4.42. H4.42. 20 QZ. R.0 20 QE. R.0 20 Q. R.0 200 E4.42. H4.42. 212 QZ. R.0 212 QE. R.0 212 Q. R.0 212 E4.42. H4.42. 23 QZ. R.0 23 QE. R.0 23 Q. R.0 225 E4.42. H4.42. 237 QZ. R.0 237 QE. R.0 237 Q. R.0 237 E4.42. H4.42. 25 QZ. R.0 25 QE. R.0 25 Q. R.0 250 E4.42. H4.42. 262 QZ. R.0 262 QE. R.0 262 Q. R.0 262
E4.42. H4.42. 28 QZ. R.0 28 QE. R.0 28 Q. R.0 275 E4.42. H4.42. 29 QZ. R.0 29 QE. R.0 29 Q. R.0 287 E4.42. H4.42. 30 QZ. R.0 30 QE. R.0 30 Q. R.0 300 E4.42. H4.42. 312 QZ. R.0 312 QE. R.0 312 Q. R.0 312 E4.42. H4.42. 325 QZ. R.0 325 QE. R.0 325 Q. R.0 325 E4.42. H4.42. 337 QZ. R.0 337 QE. R.0 337 Q. R.0 337 E4.42. H4.42. 350 QZ. R.0 350 QE. R.0 350 Q. R.0 350 E4.42. H4.42. 362 QZ. R.0 362 QE. R.0 362 Q. R.0 362 E4.42. H4.42. 375 QZ. R.0 375 QE. R.0 375 Q. R.0 375 E4.42. H4.42. 387 QZ. R.0 387 QE. R.0 387 Q. R.0 387 E4.42. H4.42. 400 QZ. R.0 400 QE. R.0 400 Q. R.0 400
Available bending radii R [mm] 075 | 100 | 115 | 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350 Supplement Part No. with required radius (R). Example: E4.42.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q Part No. E4.42.30QZ.300.0 = QuickLock crossbar for inner radius
Part No. E4.42.30QE.300.0 = QuickLock crossbar for outer radius Part No. E4.42.30Q .300.0 = QuickLock crossbar for both radii
E4.42 H4.42 R4.42
...50 dB(A)
...NC-Version

With pads
180

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
ES4 HS4 RS4 .42. 05. R.0 50 ES4 HS4 .42. 06. R.0 68 ES4 HS4 RS4 .42. 07. R.0 ES4 HS4 RS4 .42. 087. R.0 ES4 HS4 .42. 09. R.0 ES4 HS4 RS4 .42. 10. R.0 ES4 HS4 RS4 .42. 11. R.0 75 87
ES4 HS4 ES4 HS4
.42. 212. R.0 212 .42. 23. R.0 225 237 250 262 275 287
E4 H4 R4 .42. 05. R.0.NC 50 E4 H4 .42. 06. R.0.NC 68 E4 H4 R4 .42. 07. R.0.NC E4 H4 R4 .42. 087. R.0.NC E4 H4 .42. 09. R.0.NC E4 H4 R4 .42. 10. R.0.NC E4 H4 R4 .42. 11. R.0.NC 75 87
E4 H4 .42. 212. R.0.NC 212 E4 H4 .42. 23. R.0.NC 225 237 250 262 275 287
ES4 HS4 .42. 237. R.0 ES4 HS4 RS4 .42. 25. R.0 97 ES4 HS4 .42. 262. R.0 100 ES4 HS4 .42. 28. R.0 108 ES4 HS4 .42. 29. R.0
E4 H4 .42. 237. R.0.NC E4 H4 R4 .42. 25. R.0.NC 97 E4 H4 .42. 262. R.0.NC 100 E4 H4 .42. 28. R.0.NC 108 E4 H4 .42. 29. R.0.NC
ES4 HS4 .42. 112. R.0 112 ES4 HS4 RS4 .42. 30. R.0 300 ES4 HS4 RS4 .42. 12. R.0 125 ES4 HS4 .42. 312. R.0 312 ES4 HS4 .42. 137. R.0 137 ES4 HS4 ES4 HS4 RS4 .42. 15. R.0 150 ES4 HS4 ES4 HS4 .42. 162. R.0 162 ES4 HS4 ES4 HS4 RS4 .42. 17. R.0 168 ES4 HS4 ES4 HS4 .42. 18. R.0 175 ES4 HS4 ES4 HS4 .42. 187. R.0 187 ES4 HS4 ES4 HS4 RS4 .42..20. R.0 200 ES4 HS4 .42. 325. R.0 325 .42. 337. R.0 337 .42. 350. R.0 350 .42. 362. R.0 362 .42. 375. R.0 375 .42. 387. R.0 387 .42..400. R.0 400
E4 H4 .42. 112. R.0.NC 112 E4 H4 R4 .42. 30. R.0.NC 300 E4 H4 R4 .42. 12. R.0.NC 125 E4 H4 .42. 312. R.0.NC 312 E4 H4 .42. 137. R.0.NC 137 E4 H4 .42. 325. R.0.NC 325 E4 H4 R4 .42. 15. R.0.NC 150 E4 H4 .42. 337. R.0.NC 337 E4 H4 .42. 162. R.0.NC 162 E4 H4 .42. 350. R.0.NC 350 E4 H4 R4 .42. 17. R.0.NC 168 E4 H4 E4 H4 .42. 18. R.0.NC 175 E4 H4 E4 H4 .42. 187. R.0.NC 187 E4 H4 E4 H4 R4 .42. 20. R.0.NC 200 E4 H4 .42. 362. R.0.NC 362 .42. 375. R.0.NC 375 .42. 387. R.0.NC 387 .42. 400. R.0.NC 400
Available bending radii R [mm] 075* | 100* | 115* | 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350 *not available for e-tubes Supplement Part No. with required radius (R). Example: ES4.42.30.300.0 or E4.42.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. ES4.42.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. E4.42.30.300.0.NC = e-chain (crossbars every link) without pretension

E4.42 H4.42 R4.42

5
7,5 7,5 3,4 21
21
42
42.1.1
42.3.1
3210.X
42.4.1
min.30
Standard separator, wide base unassembled 42.1 assembled 42.1.1

14

7

2,75 8,25

14


E4.42 H4.42 R4.42
5
7,5 7,5 3,4 21
21
42
42.2.1
3210.X
3210.X
42.5.1
min.30
4 3

14
4 3

Notch separator for notch crossbar unassembled 42.5 assembled 42.5.1 Notch separator for the new notch crossbar, with scaling on the notch crossbars. For exact positioning in e-chains
and e-tubes. Recommended for side-mounted applications.
14
3,4 X -1
Shelf locks safely into separators on both ends, fixed width possible. Separators can be moved freely over the shelf in horizontal direction. Usable in 3 levels.

E4.42 H4.42 R4.42

5
7 7 4
42
3814 e-chains
384 e-tubes
392
387.X
398
T432M
min.30
2,5
10 3
397 398
6 12
391 392

12 3
21 2,5
unassembled 3804 assembled 3814 Locking separator for e-tubes unassembled assembled Shelf
X-8
10
383 384
Locking separator 383 (e-tubes only)

For e-tubes R4.42.
Shelf 386.X
For horizontal separation. Shelves of various widths can be arranged at 5 different heights (in 7 mm increments). - see table beneath (not in combination with 3804, 383).

E4.42 H4.42 R4.42
5
7 7 14
42
387
389
387.X
min.30
Middle plate 388

Middle plates form the basic pattern of a shelf system. Shelves 386.X (table below) can be arranged at 5 different heights (in 7 mm increments).
unassembled assembled Side plate
388 389
for e-chains / e-tubes
Side plate 386

386 387

Width X [mm] 018 023 025 028 033 043
386.18 386.23 386.25 386.28 386.33 386.43
387.18 387.23 387.25 387.28 387.33 387.43
Width X [mm] 050 054 062 075 087 100
unassembled
assembled
386.50 386.54 386.62 386.75 386.87 386.100
387.50 387.54 387.62 387.75 387.87 387.100
Width X [mm] 108 125 150 175 200 208
unassembled
assembled
386.108 386.125 386.150 386.175 386.200 386.208
387.108 387.125 387.150 387.175 387.200 387.208
E4.42 H4.42 R4.42

Moving end E4.420/R4.420... * .2
82
Fixed end E4.420/R4.420... * .1

82
Frontal view of KMA

6,5
Moving end
Bi + 32 Bi + 16
30
Bi + 16 Bi
30
15 22,5
22,5 15
22
Fixed end
Width Part No. full set index pivoting (+ C-profile option) 05. 06. 07. 087. 09. 10. 11. 112. 12. 137. 15. 162. 17. 18. 187. 20. Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) 212. 23. 237. 25. 262. 28. 29. 30. 312. 325. 337. 350. 362. 375. 387. 400. E4.420. E4.420.
Bi
[mm]
E4.420. R4.420. 05 . * .12.C 50 E4.420. 06 . * .12.C 68 E4.420. R4.420. 07 . * .12.C 75 E4.420. R4.420. 087. * .12.C 87 E4.420. 097. * .12.C 97 E4.420. R4.420. 10 . * .12.C 100 E4.420. R4.420. 11 . * .12.C 108 E4.420. 112. * .12.C 112 E4.420. R4.420. 12 . * .12.C 125 E4.420. 137. * .12.C 137 E4.420. R4.420. 15 . * .12.C 150 E4.420. 162. * .12.C 162 E4.420. R4.420. 17 . * .12.C 168 E4.420. 18 . * .12.C 175 E4.420. 187. * .12.C 187 E4.420. R4.420. 20 . * .12.C 200
212. * .12.C 212 23 . * .12.C 225
E4.420. 237. * .12.C 237 E4.420. R4.420.25 . * .12.C 250 E4.420. 262. * .12.C 262 E4.420. E4.420. 28 . * .12.C 275 29 . * .12.C 287
E4.420. R4.420.30 . * .12.C 300 E4.420. 312. * .12.C 312 E4.420. 325. * .12.C 325 E4.420. E4.420. E4.420. E4.420. E4.420. E4.420. 337. * .12.C 337 350. * .12.C 350 362. * .12.C 362 375. * .12.C 375 387. * .12.C 387 400. * .12.C 400 Part No. structure (pivoting) E4.420.30. 2 .12.C C-profile option Full set even Width index Series Single-part order: Mounting bracket Moving end E4.420.30. 2 .2.C (even number of links) Mounting bracket Fixed end E4.420.30. 2 .1.C (even number of links)
1 2 3
=1
4 5
2 3
=2
4

Fixed end E4.421/R4.421... * .1
82
E4.42 H4.42 R4.42
Moving end E4.421/R4.421... * .2

82
Frontal view of KMA

6,5
Moving end
Bi + 32 Bi + 16 Bi + 16 Bi
15 22,5
22,5 15
22
Fixed end
Width Part No. full set index locking (+ C-profile option) 05. 06. 07. 087. 09. 10. 11. 112. 12. 137. 15. 162. 17. 18. 187. 20. Bi
[mm]
Width Part No. full set index locking (+ C-profile option) 212. 23. 237. 25. 262. 28. 29. 30. 312. 325. 337. 350. 362. 375. 387. 400. E4.421. E4.421.
Bi
[mm]
E4.421. R4.421. 05 . * .12.C 50 E4.421. 06 . * .12.C 68 E4.421. R4.421. 07 . * .12.C 75 E4.421. R4.421. 087. * .12.C 87 E4.421. 097. * .12.C 97 E4.421. R4.421. 10 . * .12.C 100 E4.421. R4.421. 11 . * .12.C 108 E4.421. 112. * .12.C 112 E4.421. R4.421. 12 . * .12.C 125 E4.421. 137. * .12.C 137 E4.421. R4.421. 15 . * .12.C 150 E4.421. 162. * .12.C 162 E4.421. R4.421. 17 . * .12.C 168 E4.421. 18 . * .12.C 175 E4.421. 187. * .12.C 187 E4.421. R4.421. 20 . * .12.C 200
212. * .12.C 212 23 . * .12.C 225
E4.421. 237. * .12.C 237 E4.421. R4.421.25 . * .12.C 250 E4.421. 262. * .12.C 262 E4.421. E4.421. 28 . * .12.C 275 29 . * .12.C 287
E4.421. R4.421.30 . * .12.C 300 E4.421. 312. * .12.C 312 E4.421. 325. * .12.C 325 E4.421. E4.421. E4.421. E4.421. E4.421. E4.421. 337. * .12.C 337 350. * .12.C 350 362. * .12.C 362 375. * .12.C 375 387. * .12.C 387 400. * .12.C 400 Part No. structure (locking) E4.421.30. 2 .12.C C-profile option Full set even Width index Series Single-part order: Mounting bracket Moving end E4.421.30. 2 .2.C (even number of links) Mounting bracket Fixed end E4.421.30. 2 .1.C (even number of links)
1 2 3
=1
4 5
2 3
=2
4
E4.42 H4.42 R4.42
Bi 1
Bi 2
Bi 3
22,5
48,5
15

Suitable for hoses with a maximum outer diameter of 115 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or Form round round attached directly on the side link Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : E4.42.10/15RHDE115/10.R.0 RHD115 for inner radius "Z" incl. e-chain : E4.42.10/15RHDZ115/10.R.0

Part No. Max [mm] single part hose 385.15.RHD115 115 385.18.RD115 115

82+1
5,5

E4.42 H4.42 R4.42
Hinged crossbars
Typically e-chain crossbars are completely removable. For cases where the snap-open crossbars have to remain at the open link of the e-chain , a hinged

Order example (here: inner width Bi 150) E4.32.15.Z.R.0 = E4.32.15.01.R.0 Supplement Index "Z" with required option number , , or
design has been developed Please consult igus for design assistance Hinged crossbar: Part No. 385.02


E4.42 H4.42 R4.42

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 075 150 174 370 100 200 199 450 115 230
upon request upon request
125 186 475 804 230
150 186 570 938 300
160 186 623 1072 380
175 186 670 1139 380
200 186 780 1340 460
250 186 1030 1675 660
300 186 1150 1943 730
350 186 1500 2412 1030

Travels up to 800 m
vmax 10 m/s
page 9.83
Travels up to 600 m
vmax 6,0 m/s
page 9.88

Travels 50 m
vmax 1,5 m/s
page 9.92
Specialty:
page 9.97
from page 9.76
HRI

BRa 41 28 BRi Ba + 4 Ba Bi 2 11
E4.42 H4.42 R4.42

.05 .06 .07 80 98 105 118 130 138 143 155 168 180 193 198 205 218 230 243 255 268 280 293 305 318 330 343 355 368 380 393 406 418 430 960.40.175 960.40.200 960.40.200 960.40.200 960.40.225 960.40.225 960.40.250 960.40.250 960.40.250 960.40.275 960.40.275 960.40.300 960.40.300 960.40.325 960.40.325 960.40.350 960.40.350 960.40.375 960.40.375 960.40.400 960.40.400 960.40.425 960.40.425 960.40.450 960.40.450 960.40.475 960.40.475 960.40.500 960.40.200 960.40.225 960.40.225 960.40.250 960.40.250 960.40.275 960.40.275 960.40.275 960.40.300 960.40.300 960.40.325 960.40.325 960.40.325 960.40.350 960.40.350 960.40.375 960.40.375 960.40.400 960.40.400 960.40.425 960.40.425 960.40.450 960.40.450 960.40.475 960.40.475 960.40.500 960.40.500 960.40.525 960.40.525 960.40.550 960.40.550
ha
HRi 2 x ha
HRa = 144
64
.087 .10
45
.11 .112
M8 x20
18,4
.12
8
.137
18
.15 .162 .17
Length of the C-profile according to dimension BRi (see table) Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic, 2m Glide strips, plastic, 2 m (without glide strips on request) Optional: Silencer profile, rubber Components, installation set "Basic": Bottom clamp, aluminum C-profile, galvanized steel table Screw M8 x 20 Sliding nut M8 Interface connector, plastic
.18 .187 .20 .212 .23
page 9.16
.237 .25 .262
973.30.SL
.28 .29 .30 .312
Part No. 973.31.SL Part No.960.40. 300 Part No. 973.81
.325 .337 .350 .362
Part No. 973.30.SLA
.375 .387 .400
nMon = nRi + 1
nRi x 2000 mm
from page 9.33

E4.42 H4.42 R4.42


Part No. QuickLock crossbar for inner radius Part No. QuickLock crossbar for outer radius Part No. QuickLock crossbar for both radii
E4.42.30.R.0
Crossbar every link
ES4.42.30.R.0
Crossbar every link
E4.42.30QZ.R.0 E4.42.30QE.R.0 E4.42.30Q.R.0

H4.42.30.R.0
HS4.42.30.R.0
H4.42.30QZ.R.0 H4.42.30QE.R.0 H4.42.30Q.R.0
R4.42.30.R.0
e-tube, closed
RS4.42.30.R.0
e-tube, closed

E4.42.30Q.R.0.NC
E4.42.30Q.R1/R2.0
E4.42.30Q.R.0.XXL
E4.42.30Q.R.0.ESD
ES4.42.30.R.0.NC
E4.42.30Q.R.0.NC
R4.42.30.R.0.HT.NC
E4.42.30.R.0.ESD.NC
E4.42.30Q.R1/R2.0
R4.42.30.R1/R2.0.HT E4.42.30.R1/R2.0.ESD
ES4.42.30.R.0.XXL
E4.42.30Q.R.0.XXL
RS4.42.30.R.0.HT
R4.42.30.R.0.HT.NC
R4.42.30.R1/R2.0.HT
ES4.42.30.R.0.ESD
E4.42.30Q.R.0.ESD
E4.42.30.R.0.ESD.NC E4.42.30.R1/R2.0.ESD

E4.42 H4.42 R4.42



180=NC
+25% 7m



R4.42.30HTE.R.0
Lid only




e-chain (3,0 m)
E4.42.30.300.0 E4.420.30.1.12.C 2 x 42.1.1
Order key
E4.42.30.300.0

Color
Color
Black e-chains from stock! *Colored e-chains can be delivered in 15 work days (5 work days at an express surcharge).

7.77
E4.56 H4.56 R4.56
56
56
Stable due to undercut design, large inner height

Chip protection When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (46 dB(A)) Series E6.52, page 8.66 If the e-chain shall be used in cleanroom applications (ISO class 1) Series E6.52, page 8.66 If a less stable e-chain can be used for economical reasons Series 14040/14140/R18840, page 7.164

The new igus E4 e-chain opener reduces assembly time page 7.15


7.78

HF FLG
E4.56 H4.56 R4.56
75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
Example Fill weight = 10 [kg/m] Unsupported length FLB = 3,6 m Length of travel = 7,2 m
H S (FLG) S (FLB)
FLB
FLB FLG
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 Unsupported length FLG / FLB [m] Length of travel S [m] 0 2.0 4.0 6.0
4.0
4.5
5.0
5.5
6.0
8.0 10 12 Travels up to 400 m. More information page 7.92
S D S/2
Technical Data
HF = H + 50
Moving end
H - 84 R 91
Fixed end
84
R
-0 H +25
135 354
150 384
175 434
200 484
240 564
250 584
300 684
350 784 483 1285
400 884 533 1440
450 984 583 1600
500 1084 633 1755
FLG = with straight upper run FLB = with permitted sag S = Length of travel R = Bending radius
H = Nominal clearance height D = Overlength e-chain , radius in final position HF = Required clearance height K = R + "safety"
E4.56 H4.56 R4.56
Part No.
Bi
[mm]
Ba
[mm]
E4.56 H4.56
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
E4.56 H4.56
[kg/m] [kg/m]
E4.56. H4.56. 05. R.0 E4.56. H4.56. 06. R.0 E4.56. H4.56. 07. R.0 E4.56. H4.56. 08. R.0 E4.56. H4.56. 10. R.0 E4.56. H4.56. 11. R.0 E4.56. H4.56. 12. R.0 E4.56. H4.56. 13. R.0 E4.56. H4.56. 15. R.0 E4.56. H4.56. 16. R.0 E4.56. H4.56. 17 . R.0 E4.56. H4.56. 18. R.0 E4.56. H4.56. 20. R.0 E4.56. H4.56. 21. R.0 E4.56. E4.56. E4.56. E4.56. H4.56. H4.56. H4.56. H4.56. 22. 23. 25. 26. R.0 R.0 R.0 R.0
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275
84 99 109 121 134 147 159 172 184 197 209 222 234 247 259 272 284 297 309
3,301 3,390 3,458 3,538 3,633 3,749 3,827 3,963 4,000 4,113 4,245 4,357 4,413 4,484 4,553 4,663 4,774 4,865 4,967
3,158 3,202 3,236 3,276 3,323 3,382 3,420 3,488 3,507 3,563 3,630 3,685 3,713 3,749 3,784 3,838 3,894 3,939 3,990
E4.56. H4.56. 31. R.0 E4.56. H4.56. 32. R.0 E4.56. H4.56. 33. R.0 E4.56. H4.56. 35. R.0 E4.56. H4.56. 36. R.0 E4.56. H4.56. 37. R.0 E4.56. H4.56. 38. R.0 E4.56. H4.56. 40. R.0 E4.56. H4.56. 41. R.0 E4.56. H4.56. 42. R.0 E4.56. H4.56. 43. R.0 E4.56. H4.56. 45. R.0 E4.56. H4.56. 46. R.0 E4.56. H4.56. 47. R.0 E4.56. E4.56. E4.56. E4.56. H4.56. H4.56. H4.56. H4.56. 48. 50. 51. 52. R.0 R.0 R.0 R.0
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537
347 359 372 384 397 409 422 434 447 459 472 484 497 509 522 534 547 559 572 584 634
5,214 5,317 5,437 5,639 5,549 5,646 5,762 6,031 5,955 6,247 6,090 6,420 6,372 6,412 6,658 6,755 6,668 6,842 6,934 7,355 7,584
4,114 4,166 4,225 4,326 4,282 4,330 4,388 4,523 4,484 4,630 4,552 4,717 4,693 4,713 4,836 4,885 4,841 4,928 4,974 5,184 5,299
E4.56. H4.56. 27. R.0
E4.56. H4.56. 53. R.0
E4.56. H4.56. 28. R.0 287 322 5,025 4,019 E4.56. H4.56. 55. R.0 550 E4.56. H4.56. 30. R.0 300 334 5,177 4,095 E4.56. H4.56. 60. R.0 600 Available bending radii R [mm] 135 | 150 | 175 | 200 | 240 | 250 | 300 | 350 | 400 | 450 | 500 Supplement Part No. with required radius (R). Example: E4.56.30.300.0
2

page 7.17

E4.56 H4.56 R4.56
fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.56
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.56
[kg/m]
R4.56. 07. R.0* R4.56. 10. R.0 R4.56. 12. R.0 R4.56. 15. R.0 R4.56. 17. R.0 R4.56. 20. R.0
75 100 125 150 175 200
109 134 159 184 209 234
3,910 4,200 4,560 4,940 5,250 5,560
R4.56. 25. R.0 R4.56. 27. R.0 R4.56. 30. R.0 R4.56. 35. R.0 R4.56. 40. R.0 R4.56. 46. R.0
250 275 300 350 400 462
284 309 334 384 434 497
6,290 6,650 6,950 7,650 8,650 9,118
Available bending radii R [mm] 150 | 175 | 200 | 240 | 250 | 300 | 350 | 400 | 450 | 500 Supplement Part No. with required radius (R). Example: R4.56.30.300.0
Dimensioning

E4 .56. 30. 300. 0 H4 .56. 30. 300. 0 R4 .56. 30. 300. 0
Ba Bi
50 max.
56

84
E4.56 H4.56 R4.56

Part No.

Bi
[mm]
Part No.

Bi
[mm]
E4.56. H4.56. 15 QZ. R.0 15 QE. R.0 15 Q. R.0 150 E4.56. H4.56. 16 QZ. R.0 16 QE. R.0 16 Q. R.0 162 E4.56. H4.56. 17 QZ. R.0 17 QE. R.0 17 Q. R.0 175 E4.56. H4.56. 18 QZ. R.0 18 QE. R.0 18 Q. R.0 187 E4.56. H4.56. 20 QZ. R.0 20 QE. R.0 20 Q. R.0 200 E4.56. H4.56. 21 QZ. R.0 21 QE. R.0 21 Q. R.0 212 E4.56. H4.56. 22 QZ. R.0 22 QE. R.0 22 Q. R.0 225 E4.56. H4.56. 23 QZ. R.0 23 QE. R.0 23 Q. R.0 237 E4.56. H4.56. 25 QZ. R.0 25 QE. R.0 25 Q. R.0 250 E4.56. H4.56. 26 QZ. R.0 26 QE. R.0 26 Q. R.0 262 E4.56. H4.56. 27 QZ. R.0 27 QE. R.0 27 Q. R.0 275 E4.56. H4.56. 28 QZ. R.0 28 QE. R.0 28 Q. R.0 287 E4.56. H4.56. 30 QZ. R.0 30 QE. R.0 30 Q. R.0 300 E4.56. H4.56. 31 QZ. R.0 31 QE. R.0 31 Q. R.0 312 E4.56. E4.56. E4.56. E4.56. H4.56. H4.56. H4.56. H4.56. 32 QZ. R.0 33 QZ. R.0 35 QZ. R.0 36 QZ. R.0 32 QE. R.0 33 QE. R.0 35 QE. R.0 36 QE. R.0 32 Q. R.0 33 Q. R.0 35 Q. R.0 36 Q. R.0 325 337 350 362
E4.56. H4.56. 41 QZ. R.0 41 QE. R.0 41 Q. R.0 412 E4.56. H4.56. 42 QZ. R.0 42 QE. R.0 42 Q. R.0 425 E4.56. H4.56. 43 QZ. R.0 43 QE. R.0 43 Q. R.0 437 E4.56. H4.56. 45 QZ. R.0 45 QE. R.0 45 Q. R.0 450 E4.56. H4.56. 46 QZ. R.0 46 QE. R.0 46 Q. R.0 462 E4.56. H4.56. 47 QZ. R.0 47 QE. R.0 47 Q. R.0 475 E4.56. H4.56. 48 QZ. R.0 48 QE. R.0 48 Q. R.0 487 E4.56. H4.56. 50 QZ. R.0 50 QE. R.0 50 Q. R.0 500 E4.56. H4.56. 51 QZ. R.0 51 QE. R.0 51 Q. R.0 512 E4.56. H4.56. 52 QZ. R.0 52 QE. R.0 52 Q. R.0 525 E4.56. H4.56. 53 QZ. R.0 53 QE. R.0 53 Q. R.0 537 E4.56. H4.56. 55 QZ. R.0 55 QE. R.0 55 Q. R.0 550 E4.56. H4.56. 60 QZ. R.0 60 QE. R.0 60 Q. R.0 600
E4.56. H4.56. 37 QZ. R.0 37 QE. R.0 37 Q. R.0 375 E4.56. H4.56. 38 QZ. R.0 38 QE. R.0 38 Q. R.0 387 QuickLock crossbars: inner widths from 150 mm possible! E4.56. H4.56. 40 QZ. R.0 40 QE. R.0 40 Q. R.0 400 Available bending radii R [mm] 135 | 150 | 175 | 200 | 240 | 250 | 300 | 350 | 400 | 450 | 500 Supplement Part No. with required radius (R). Example: E4.56.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q
Part No. E4.56.30QZ.300.0 = QuickLock crossbar for inner radius Part No. E4.56.30QE.300.0 = QuickLock crossbar for outer radius Part No. E4.56.30Q .300.0 = QuickLock crossbar for both radii
E4.56 H4.56 R4.56
...60 dB(A)
...NC-Version

With pads
180

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
ES4 HS4 ES4 HS4
.56.05. R.0 50 .56.06. R.0 65 75 87 100 112 125
ES4 HS4 ES4 HS4
.56.31. R.0 312 .56.32. R.0 325 337 350 362 375 387
E4 H4 .56.05. R.0.NC 50 E4 H4 .56.06. R.0.NC 65 E4 H4 R4 .56.07. R.0.NC 75 E4 H4 .56.08. R.0.NC 87 E4 H4 R4 .56.10. R.0.NC 100 E4 H4 .56.11. R.0.NC 112 E4 H4 R4 .56.12. R.0.NC 125 E4 H4 .56.13. R.0.NC 137 E4 H4 R4 .56.15. R.0.NC 150 E4 H4 .56.16. R.0.NC 162 E4 H4 R4 .56.17. R.0.NC 175 E4 H4 .56.18. R.0.NC 187 E4 H4 R4 .56.20. R.0.NC 200 E4 H4 .56.21. R.0.NC 212 E4 H4 .56.22. R.0.NC 225 E4 H4 .56.23. R.0.NC 237 E4 H4 R4 .56.25. R.0.NC 250 E4 H4 .56.26. R.0.NC 262
E4 H4 .56.31. R.0.NC 312 E4 H4 .56.32. R.0.NC 325 E4 H4 .56.33. R.0.NC E4 H4 R4 .56.35. R.0.NC E4 H4 .56.36. R.0.NC E4 H4 .56.37. R.0.NC E4 H4 .56.38. R.0.NC 337 350 362 375 387
ES4 HS4 RS4 .56.07. R.0 ES4 HS4 .56.08. R.0 ES4 HS4 RS4 .56.10. R.0 ES4 HS4 .56.11. R.0 ES4 HS4 RS4 .56.12. R.0
ES4 HS4 .56.33. R.0 ES4 HS4 RS4 .56.35. R.0 ES4 HS4 .56.36. R.0 ES4 HS4 .56.37. R.0 ES4 HS4 .56.38. R.0
ES4 HS4 .56.13. R.0 137 ES4 HS4 RS4 .56.15. R.0 150 ES4 HS4 .56.16. R.0 162 ES4 HS4 RS4 .56.17. R.0 175 ES4 HS4 .56.18. R.0 187 ES4 HS4 RS4 .56.20. R.0 200 ES4 HS4 .56.21. R.0 212 ES4 HS4 ES4 HS4 .56.22. R.0 225 .56.23. R.0 237 ES4 HS4 RS4 .56.25. R.0 250 ES4 HS4 .56.26. R.0 262
ES4 HS4 RS4 .56.40. R.0 400 ES4 HS4 .56.41. R.0 412 ES4 HS4 ES4 HS4 ES4 HS4 .56.42. R.0 425 .56.43. R.0 437 .56.45. R.0 450
E4 H4 R4 .56.40. R.0.NC 400 E4 H4 .56.41. R.0.NC 412 E4 H4 .56.42. R.0.NC 425 E4 H4 .56.43. R.0.NC 437 E4 H4 .56.45. R.0.NC 450 E4 H4 R4 .56.46. R.0.NC 462 E4 H4 .56.47. R.0.NC 475 E4 H4 .56.48. R.0.NC 487 E4 H4 .56.50. R.0.NC 500 E4 H4 .56.51. R.0.NC 512 E4 H4 .56.52. R.0.NC 525
ES4 HS4 RS4 .56.46. R.0 462 ES4 HS4 .56.47. R.0 475 ES4 HS4 ES4 HS4 ES4 HS4 ES4 HS4 .56.48. R.0 487 .56.50. R.0 500 .56.51. R.0 512 .56.52. R.0 525
ES4 HS4 RS4 .56.27. R.0 275 ES4 HS4 .56.53. R.0 537 E4 H4 R4 .56.27. R.0.NC 275 E4 H4 .56.53. R.0.NC 537 ES4 HS4 .56.28. R.0 287 ES4 HS4 .56.55. R.0 550 E4 H4 .56.28. R.0.NC 287 E4 H4 .56.55. R.0.NC 550 ES4 HS4 RS4 .56.30. R.0 300 ES4 HS4 .56.60. R.0 600 E4 H4 R4 .56.30. R.0.NC 300 E4 H4 .56.60. R.0.NC 600 Available bending radii R [mm] 135* | 150 | 175 | 200 | 240 | 250 | 300 | 350 | 400 | 450 | 500 *not available for e-tubes Supplement Part No. with required radius (R). Example: ES4.56.30.300.0 or E4.56.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. ES4.56.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. E4.56.30.300.0.NC = e-chain (crossbars every link) without pretension

E4.56 H4.56 R4.56

5
14 4,5 28
14
min.40/16
56.1.1
56.3.1
521.X
Note: Please observe a lateral spacing to the side links! e-tube: 40 mm | e-chain : 16 mm In the standard configuration separators are assembled every 2nd e-chain link!


18


8

2,5 11,5
18


28
56.4.1
56

E4.56 H4.56 R4.56
5
14 4,5 28
14
min.40/16
56.2.1
521.X
8 4

18
8 4
Notch separator for notch crossbar unassembled 56.5 assembled 56.5.1

Notch separator for the new notch crossbar, with scaling on the notch crossbars. For exact positioning in e-chains
18
4,5
X -1

Width X [mm] 050 065 075 100
unassembled assembled Width X [mm] 520.050 521.050 125 unassembled assembled Width X [mm] 520.125 521.125 225 unassembled assembled
28
56.5.1
520.225 521.225 520.250 521.250 520.300 521.300 520.450 521.450
520.065 521.065 150 520.075 521.075 175 520.100 521.100 200
520.150 521.150 250 520.175 521.175 300 520.200 521.200 450
56
E4.56 H4.56 R4.56

7 7
4,5
min.40/16
414
418
421.X
419
T563M
10 3
409 419

6 12
408 418
12 3
21
4,5

X-8
404 414
Shelf 420.X
For horizontal separation. Shelves of various widths can be arranged at 7 different heights (in 7 mm increments). (not in combination with 404).

Width X [mm] 018 023 025 028 033 043
420.18 420.23 420.25 420.28 420.33 420.43
421.18 421.23 421.25 421.28 421.33 421.43
Width X [mm] 050 062 075 088 100 125
unassembled
assembled
420.50 420.62 420.75 420.88 420.100 420.125
421.50 421.62 421.75 421.88 421.100 421.125
Width X [mm] 150 175 187 200
unassembled
56
assembled
420.150 420.175 420.187 420.200
421.150 421.175 421.187 421.200

E4.56 H4.56 R4.56
5
4,5 56 7 7
412
413
420
421.X
421.X
415
490.27
430
min.40/16
Middle plate 403

Middle plates form the basic pattern of a shelf system. Shelves 420.X (table left page) can be arranged at 7 different heights (in 7 mm increments).
403 413
Locking vertical separator for e-chains
Locking vertical separator 410 (e-chains only)
Works like middle plate, for applications exposed to very high humidity (> 85%).
21
410 420
Side plate for e-chains / e-tubes
Side plate 402

402 412
Additional elements for interior separation

2
Center crossbar for e-chains
Center crossbar
405 415 For applications with a large number of thin cables. The center crossbar offers the option of subdividing the e-chain independently into upper and lower halves.
12
unassembled assembled Rollclip for e-chains

9
27
Rollclip
Minimizes abrasion of particularly sensitive hoses - simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the e-chain and hose.
27
unassembled 489.27 assembled 490.27 Roller separator for e-chains
Roller separator
429 430 Performs a similar function to the Rollclip, but doubles as a separator. For rigid cables and hoses.
18
E4.56 H4.56 R4.56

Moving end E4.560/R4.560... * .2
9
Fixed end E4.560/R4.560... * .1

125
Frontal view of KMA
125
Moving end
Bi + 41 Bi + 23 Bi + 41
30
Bi
30
20 35
35 20
45
Fixed end
Width Part No. full set index pivoting (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. E4.560. E4.560. Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. E4.560. E4.560.
Bi
[mm]
05 . * .12.C 50 06 . * .12.C 65
31 . * .12.C 312 32 . * .12.C 325 337 350 362
E4.560. R4.560. 07 . * .12.C 75 E4.560. 08 . * .12.C 87 E4.560. R4.560. 10 . * .12.C 100 E4.560. 11 . * .12.C 112 E4.560. R4.560. 12 . * .12.C 125 E4.560. 13 . * .12.C 137 E4.560. R4.560. 15 . * .12.C 150 E4.560. 16 . * .12.C 162 E4.560. R4.560. 17 . * .12.C 175 E4.560. 18 . * .12.C 187 E4.560. R4.560. 20 . * .12.C 200 E4.560. E4.560. 21 . * .12.C 212 22 . * .12.C 225
E4.560. 33 . * .12.C E4.560. R4.560. 35 . * .12.C E4.560. 36 . * .12.C E4.560. 37 . * .12.C E4.560.
375 38 . * .12.C 387 E4.560. R4.560. 40 . * .12.C 400 E4.560. 41 . * .12.C 412 E4.560. 42 . * .12.C 425 E4.560. E4.560. 43 . * .12.C 437 45 . * .12.C 450 E4.560. R4.560. 46 . * .12.C 462 E4.560. 47 . * .12.C 475 E4.560. 48 . * .12.C 487 E4.560. E4.560. E4.560. E4.560. E4.560. E4.560. 50 . * .12.C 51 . * .12.C 52 . * .12.C 53 . * .12.C 55 . * .12.C 60 . * .12.C 500 512 525 537 550 600
Part No. structure (pivoting) E4.560.30. 2 .12.C C-profile option Full set even Width index Series Single-part order: Mounting bracket Moving end E4.560.30. 2 .2.C (even number of links) Mounting bracket Fixed end E4.560.30. 2 .1.C (even number of links)
E4.560. 23 . * .12.C 237 E4.560. R4.560. 25 . * .12.C 250 E4.560. 26 . * .12.C 262 E4.560. R4.560. 27 . * .12.C 275 E4.560. 28 . * .12.C 287 E4.560. R4.560. 30 . * .12.C 300
1 2 3
=1
4 5
2 3
=2
4
Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1 7.88 3D-CAD files, configurators, PDF, applications www.igus.de/en/E4.56

Fixed end E4.561/R4.561... * .1
125
E4.56 H4.56 R4.56
Moving end E4.561/R4.561... * .2

9
Frontal view of KMA
125
Moving end
Bi + 41 Bi + 23 Bi + 41 Bi
20 35
35 20
45
Fixed end
Width Part No. full set index locking (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. E4.561. E4.561. Bi
[mm]
Width Part No. full set index locking (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. E4.561. E4.561.
Bi
[mm]
05 . * .12.C 50 06 . * .12.C 65
31 . * .12.C 312 32 . * .12.C 325 337 350 362
E4.561. R4.561. 07 . * .12.C 75 E4.561. 08 . * .12.C 87 E4.561. R4.561. 10 . * .12.C 100 E4.561. 11 . * .12.C 112 E4.561. R4.561. 12 . * .12.C 125 E4.561. 13 . * .12.C 137 E4.561. R4.561. 15 . * .12.C 150 E4.561. 16 . * .12.C 162 E4.561. R4.560. 17 . * .12.C 175 E4.561. 18 . * .12.C 187 E4.561. R4.561. 20 . * .12.C 200 E4.561. E4.561. 21 . * .12.C 212 22 . * .12.C 225
E4.561. 33 . * .12.C E4.561. R4.561. 35 . * .12.C E4.561. 36 . * .12.C E4.561. 37 . * .12.C E4.561.
375 38 . * .12.C 387 E4.561. R4.561. 40 . * .12.C 400 E4.561. 41 . * .12.C 412 E4.561. 42 . * .12.C 425 E4.561. E4.561. 43 . * .12.C 437 45 . * .12.C 450 E4.561. R4.561. 46 . * .12.C 462 E4.561. 47 . * .12.C 475 E4.561. 48 . * .12.C 487 E4.561. E4.561. E4.561. E4.561. E4.561. E4.561. 50 . * .12.C 51 . * .12.C 52 . * .12.C 53 . * .12.C 55 . * .12.C 60 . * .12.C 500 512 525 537 550 600
Part No. structure (locking) E4.561.30. 2 .12.C C-profile option Full set even Width index Series Single-part order: Mounting bracket Moving end E4.561.30. 2 .2.C (even number of links) Mounting bracket Fixed end E4.561.30. 2 .1.C (even number of links)
E4.561. 23 . * .12.C 237 E4.561. R4.561. 25 . * .12.C 250 E4.561. 26 . * .12.C 262 E4.561. R4.561. 27 . * .12.C 275 E4.561. 28 . * .12.C 287 E4.561. R4.561. 30 . * .12.C 300
1 2 3
=1
4 5
2 3
=2
4
Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1 igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 7.89
E4.56 H4.56 R4.56
Bi1
Bi2
Bi3
Bi 1 + 19
Bi 2 + 16
Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19
79,5 +1
22,5
35
Bi 3 + 19
3 3
(Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19) + 18
Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

Suitable for hoses with a maximum outer diameter of 245 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or Form round round square square square square square square square attached directly on the side link Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : E4.56.10/15RHDE115/10.R.0 RHD115 for inner radius "Z" incl. e-chain : E4.56.10/15RHDZ115/10.R.0

Part No. Max [mm] single part hose 450.15.RHD115 115 450.17.RD115 450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250 115 150 180 195 245 150 180 195
Installation Combination with on side link snap-open crossbars no yes yes yes yes yes no no no yes no no no no no yes yes yes

20
E4.56 H4.56 R4.56
E4 snapclip | clip-on cable binder

For side-mounted applications Serves as a clip-on, lateral guide for hoses and cables on e-chains

Order example (here: inner width Bi 150) Locking clip, to open along inner radius "Z": E4.56.15.B12.200Z.R.0 Locking clip, to open along outer radius "E": E4.56.15.B12.200E.R.0
The loops can be adjusted as required Stylish and economical Compatible with many E4 e-chains One clip and one locking band are needed for each e-chain link
Part No.
Form
Locking clip, comprising a locking element 450.B12 450.B12.200 Locking band, comprising a locking element and band; 12 x 1,5 x 200 mm


E4.56 H4.56 R4.56

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 135 270 268 610 150 266 450 819 159 175 266 580 1092 259 200 266 710 1274 359 240 266 900 1547 509 250 266 980 1638 559 300 266 1180 2002 709 350 266 1440 2275 909 400 266 1530 2548 959 450 266 1700 2912 1059 500 266 1850 3276 1159

Travels up to 800 m
vmax 10 m/s
page 9.84
Travels up to 800 m
vmax 6,0 m/s
page 9.88

Travels 50 m
vmax 1,5 m/s
page 9.92
Specialty:
page 9.97
from page 9.76
HRI

BRa 41 29 BRi Ba + 4 Ba Bi 2 11,5
E4.56 H4.56 R4.56

HRa = 184
ha
HRi 2 x ha
.05 .06 .07 .08
88 103 113 125 138 151 163 176 188 201 213 226 238 251 263 276 288 301 313 326 338 351 363 376 388 401 413 426 438 451 463 476 488 501 513 526 538 551 563 576 588 638
960.50.175 960.50.200 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.700
960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.675 960.50.700 960.50.700 960.50.725 960.50.775
84
.10
45
.11 .12 .13
M8 x20
18,4
.15 .16
18
.17 .18 .20 .21. .22 .23 .25 .26 .27
page 9.16
.28 .30 .31
974.30.SL
.32 .33 .35 .36 .37 .38 .40
.41 .42
Part No. 974.30.SLA
.43 .45 .46 .47 .48
nMon = nRi + 1
nRi x 2000 mm
.50 .51
.52 .53 .55
from page 9.35

.60
E4.56 H4.56 R4.56


E4.56.30.R.0
Crossbar every link
ES4.56.30.R.0
Crossbar every link
E4.56.30QZ.R.0 E4.56.30QE.R.0 E4.56.30Q.R.0

H4.56.30.R.0
HS4.56.30.R.0
H4.56.30QZ.R.0 H4.56.30QE.R.0 H4.56.30Q.R.0
R4.56.30.R.0
e-tube, closed
RS4.56.30.R.0
e-tube, closed

E4.56.30Q.R.0.NC
E4.56.30Q.R1/R2.0
E4.56.30Q.R.0.XXL
E4.56.30Q.R.0.ESD
ES4.56.30.R.0.NC
E4.56.30Q.R.0.NC
R4.56.30.R.0.HT.NC
E4.56.30.R.0.ESD.NC
E4.56.30Q.R1/R2.0
R4.56.30.R1/R2.0.HT E4.56.30.R1/R2.0.ESD
ES4.56.30.R.0.XXL
E4.56.30Q.R.0.XXL
RS4.56.30.R.0.HT
R4.56.30.R.0.HT.NC
R4.56.30.R1/R2.0.HT
ES4.56.30.R.0.ESD
E4.56.30Q.R.0.ESD
E4.56.30.R.0.ESD.NC E4.56.30.R1/R2.0.ESD
Extreme glider with up to 70% larger gliding surfaces. For high additional loads and high surface speeds. Gliding applications without additional elements as well as 150% more wear allowance and enhancement of service life by factor 4! Order example: E4.56.35G.250.0 / E4.56.45G.250.0

E4.56 H4.56 R4.56



180=NC
+25% 7m



R4.56.30HTE.R.0
Lid only




e-chain (3,0 m)
E4.56.30.300.0 E4.560.30.1.12.C 2 x 56.1.1
Order key
E4.56.30.300.0
Color
Color
Black e-chains from stock! *Colored can be delivered in 15 work days (5 work days at an express surcharge).

7.95
E4.80 H4.80 R4.80
80
80
Stable due to undercut design, very large inner height

Noise dampening pads, optional = 10dB(A)
Chip protection When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (50 dB(A)) Series E6.80, page 8.88 If the e-chain shall be used in cleanroom applications (ISO class 1) Series E6.80, page 8.88 If a less stable e-chain can be used for economical reasons Series 15050/15150/R19850, page 7.216



7.96

HF FLG
E4.80 H4.80 R4.80
75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
H S (FLG) S (FLB)
FLB
FLG FLB
4.0
4.5
5.0
5.5
6.0
S D S/2
Technical Data
HF = H + 60 H - 108
Moving end
R 111
Fixed end
108
R
-0 H +25
150 408
200 508
250 608
300 708
350 808
400 908
500 1108
550 1208 715 1950
600 1308 765 2110
1000 2108 1165 3365
E4.80 H4.80 R4.80
Part No.
Bi
[mm]
Ba
[mm]
E4.80 H4.80
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
E4.80 H4.80
[kg/m] [kg/m]
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275
100 115 125 137 150 163 175 188 200 213 225 238 250 263 275 288 300 313 325
5,339 5,411 5,467 5,563 5,610 5,705 5,769 5,880 5,911 6,003 6,111 6,202 6,248 6,306 6,363 6,453 6,543 6,618 6,701
5,221 5,257 5,285 5,319 5,357 5,404 5,436 5,492 5,507 5,553 5,607 5,653 5,676 5,705 5,733 5,778 5,824 5,861 5,902
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
363 375 388 400 413 425 438 450 463 475 488 500 513 525 538 550 563 575 588 600 650
6,904 6,988 7,086 7,251 7,178 7,257 7,352 7,572 7,510 7,749 7,621 7,890 7,851 7,884 8,086 8,093 8,165 8,235 8,311 8,655 8,843
6,004 6,046 6,095 6,177 6,141 6,180 6,228 6,338 6,307 6,426 6,362 6,497 6,477 6,494 6,595 6,598 6,634 6,670 6,707 6,879 6,973
E4.80. H4.80. 27. R.0
E4.80. H4.80. 53. R.0
E4.80. H4.80. 28. R.0 287 338 6,749 5,926 E4.80. H4.80. 55. R.0 E4.80. H4.80. 30. R.0 300 350 6,873 5,988 E4.80. H4.80. 60. R.0 Available bending radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 500 | 550 | 600 | 1000 Supplement Part No. with required radius (R). Example: E4.80.30.300.0
2

page 7.17

E4.80 H4.80 R4.80
fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.80
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.80
[kg/m]
R4.80. 15. R.0** R4.80. 20. R.0 R4.80. 25. R.0 R4.80. 30. R.0
150 200 250 300
200 250 300 350
6,720 7,230 8,060 8,730
R4.80. 35. R.0 R4.80. 40. R.0 R4.80. 46 R.0**
350 400 462
400 450 513
9,470 10,210 10,960
More e-tube widths upon request. Delivery Time: approx. 8-10 weeks after receipt of order **NEW in this catalog Available bending radii R [mm] 200 | 250 | 300 | 350 | 400 | 500 | 550 | 600 | 1000 Supplement Part No. with required radius (R). Example: R4.80.30.300.0
Dimensioning

E4 .80. 30. 300. 0 H4 .80. 30. 300. 0 R4 .80. 30. 300. 0
Ba Bi
72 max.

108
80
E4.80 H4.80 R4.80

Part No.

Bi
[mm]
Part No.

Bi
[mm]
E4.80. H4.80. 15 QZ.R.0 15 QE.R.0 15 Q. R.0 150 E4.80. H4.80. 16 QZ.R.0 16 QE.R.0 16 Q. R.0 162 E4.80. H4.80. 17 QZ.R.0 17 QE.R.0 17 Q. R.0 175 E4.80. H4.80. 18 QZ.R.0 18 QE.R.0 18 Q. R.0 187 E4.80. H4.80. 20 QZ.R.0 20 QE.R.0 20 Q. R.0 200 E4.80. H4.80. 21 QZ.R.0 21 QE.R.0 21 Q. R.0 212 E4.80. H4.80. 22 QZ.R.0 22 QE.R.0 22 Q. R.0 225 E4.80. H4.80. 23 QZ.R.0 23 QE.R.0 23 Q. R.0 237 E4.80. H4.80. 25 QZ.R.0 25 QE.R.0 25 Q. R.0 250 E4.80. H4.80. 26 QZ.R.0 26 QE.R.0 26 Q. R.0 262 E4.80. H4.80. 27 QZ.R.0 27 QE.R.0 27 Q. R.0 275 E4.80. H4.80. 28 QZ.R.0 28 QE.R.0 28 Q. R.0 287 E4.80. H4.80. 30 QZ.R.0 30 QE.R.0 30 Q. R.0 300 E4.80. H4.80. 31 QZ.R.0 31 QE.R.0 31 Q. R.0 312 E4.80. E4.80. E4.80. E4.80. H4.80. H4.80. H4.80. H4.80. 32 QZ.R.0 33 QZ.R.0 35 QZ.R.0 36 QZ.R.0 32 QE.R.0 33 QE.R.0 35 QE.R.0 36 QE.R.0 32 Q. R.0 33 Q. R.0 35 Q. R.0 36 Q. R.0 325 337 350 362
E4.80. H4.80. 41 QZ.R.0 41 QE.R.0 41 Q. R.0 412 E4.80. H4.80. 42 QZ.R.0 42 QE.R.0 42 Q. R.0 425 E4.80. H4.80. 43 QZ.R.0 43 QE.R.0 43 Q. R.0 437 E4.80. H4.80. 45 QZ.R.0 45 QE.R.0 45 Q. R.0 450 E4.80. H4.80. 46 QZ.R.0 46 QE.R.0 46 Q. R.0 462 E4.80. H4.80. 47 QZ.R.0 47 QE.R.0 47 Q. R.0 475 E4.80. H4.80. 48 QZ.R.0 48 QE.R.0 48 Q. R.0 487 E4.80. H4.80. 50 QZ.R.0 50 QE.R.0 50 Q. R.0 500 E4.80. H4.80. 51 QZ.R.0 51 QE.R.0 51 Q. R.0 512 E4.80. H4.80. 52 QZ.R.0 52 QE.R.0 52 Q. R.0 525 E4.80. H4.80. 53 QZ.R.0 53 QE.R.0 53 Q. R.0 537 E4.80. H4.80. 55 QZ.R.0 55 QE.R.0 55 Q. R.0 550 E4.80. H4.80. 60 QZ.R.0 60 QE.R.0 60 Q. R.0 600
E4.80. H4.80. 37 QZ.R.0 37 QE.R.0 37 Q. R.0 375 E4.80. H4.80. 38 QZ.R.0 38 QE.R.0 38 Q. R.0 387 QuickLock crossbars: inner widths from 150 mm possible! E4.80. H4.80. 40 QZ.R.0 40 QE.R.0 40 Q. R.0 400 Available bending radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 500 | 550 | 600 | 1000 Supplement Part No. with required radius (R). Example: E4.80.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q
Part No. E4.80.30QZ.300.0 = QuickLock crossbar for inner radius Part No. E4.80.30QE.300.0 = QuickLock crossbar for outer radius Part No. E4.80.30Q .300.0 = QuickLock crossbar for both radii
E4.80 H4.80 R4.80
...10 dB(A)
...NC-Version
Noise dampening | - 10 dB(A)

With pads
180

Bi
[mm]
Bi
[mm]
With pads
crossbars every: link | 2nd e-tube fully enclosed
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
ES4 HS4 ES4 HS4 ES4 HS4 ES4 HS4
.80.05. R.0 50 .80.06. R.0 65 .80.07. R.0 75 .80.08. R.0 87 100 112 125 137 150
ES4 HS4 ES4 HS4
.80.31. R.0 312 .80.32. R.0 325 337 350 362 375 387
E4 H4 .80.05. R.0.NC 50 E4 H4 .80.06. R.0.NC 65 E4 H4 .80.07. R.0.NC 75 E4 H4 .80.08. R.0.NC 87 E4 H4 .80.10. R.0.NC 100 E4 H4 .80.11. R.0.NC 112 E4 H4 .80.12. R.0.NC 125 E4 H4 .80.13. R.0.NC 137 E4 H4 R4 .80.15. R.0.NC 150 E4 H4 .80.16. R.0.NC 162 E4 H4 .80.17. R.0.NC 175 E4 H4 .80.18. R.0.NC 187 E4 H4 R4 .80.20. R.0.NC 200 E4 H4 .80.21. R.0.NC 212 E4 H4 .80.22. R.0.NC 225 E4 H4 .80.23. R.0.NC 237 E4 H4 R4 .80.25. R.0.NC 250 E4 H4 .80.26. R.0.NC 262
E4 H4 .80.31. R.0.NC 312 E4 H4 .80.32. R.0.NC 325 E4 H4 .80.33. R.0.NC E4 H4 R4 .80.35. R.0.NC E4 H4 .80.36. R.0.NC E4 H4 .80.37. R.0.NC E4 H4 .80.38. R.0.NC 337 350 362 375 387
ES4 HS4 .80.10. R.0 ES4 HS4 .80.11. R.0 ES4 HS4 .80.12. R.0 ES4 HS4 .80.13. R.0 ES4 HS4 RS4 .80.15. R.0 ES4 HS4 ES4 HS4 ES4 HS4
ES4 HS4 .80.33. R.0 ES4 HS4 RS4 .80.35. R.0 ES4 HS4 .80.36. R.0 ES4 HS4 .80.37. R.0 ES4 HS4 .80.38. R.0
ES4 HS4 RS4 .80.40. R.0 400 ES4 HS4 .80.41. R.0 412 ES4 HS4 ES4 HS4 ES4 HS4 .80.42. R.0 425 .80.43. R.0 437 .80.45. R.0 450
E4 H4 R4 .80.40. R.0.NC 400 E4 H4 .80.41. R.0.NC 412 E4 H4 .80.42. R.0.NC 425 E4 H4 .80.43. R.0.NC 437 E4 H4 .80.45. R.0.NC 450 E4 H4 R4 .80.46. R.0.NC 462 E4 H4 .80.47. R.0.NC 475 E4 H4 .80.48. R.0.NC 487 E4 H4 .80.50. R.0.NC 500 E4 H4 .80.51. R.0.NC 512 E4 H4 .80.52. R.0.NC 525
.80.16. R.0 162 .80.17. R.0 175 .80.18. R.0 187
ES4 HS4 RS4 .80.20. R.0 200 ES4 HS4 .80.21. R.0 212 ES4 HS4 ES4 HS4 .80.22. R.0 225 .80.23. R.0 237 ES4 HS4 RS4 .80.25. R.0 250 ES4 HS4 .80.26. R.0 262
ES4 HS4 RS4 .80.46. R.0 462 ES4 HS4 .80.47. R.0 475 ES4 HS4 ES4 HS4 ES4 HS4 ES4 HS4 .80.48. R.0 487 .80.50. R.0 500 .80.51. R.0 512 .80.52. R.0 525
ES4 HS4 .80.27. R.0 275 ES4 HS4 .80.53. R.0 537 E4 H4 .80.27. R.0.NC 275 E4 H4 .80.53. R.0.NC 537 ES4 HS4 .80.28. R.0 287 ES4 HS4 .80.55. R.0 550 E4 H4 .80.28. R.0.NC 287 E4 H4 .80.55. R.0.NC 550 ES4 HS4 RS4 .80.30. R.0 300 ES4 HS4 .80.60. R.0 600 E4 H4 R4 .80.30. R.0.NC 300 E4 H4 .80.60. R.0.NC 600 Available bending radii R [mm] 150* | 200 | 250 | 300 | 350 | 400 | 500 | 550 | 600 | 1000 *not available for e-tubes Supplement Part No. with required radius (R). Example: ES4.80.30.300.0 or E4.80.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. ES4.80.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. E4.80.30.300.0.NC = e-chain (crossbars every link) without pretension

E4.80 H4.80 R4.80

5
14 14 14 14 56 4,5 40
min.40/16
80.1.1
80.3.1
521.X
80.4.1

18

8

3,5 10,5

18

40
80

E4.80 H4.80 R4.80
5
14 14 14 14 56 4,5 40
min.40/16
80.2.1
521.X
521.X
80.5.1
8 4

18
8 4

18
4,5 X -1

Width X [mm] 050 065 075 100
40
520.225 521.225 520.250 521.250 520.300 521.300 520.450 521.450
520.065 521.065 150 520.075 521.075 175 520.100 521.100 200
520.150 521.150 250 520.175 521.175 300 520.200 521.200 450
80
E4.80 H4.80 R4.80

7 7
min.40/16
517
515
4,5
421.X
519
T803M
10 3
509 519

6 12
505 515
12 4
Locking separator 507

For applications exposed to very high humidity (> 85%). Extra retention force by asymmetric claws. Ensure proper alignment. Tip: one locking vertical separator per e-chain link for better mounting.
22
4,5

X-8
507 517
Shelf 420.X

Width X [mm] 018 023 025 028 033 043
420.18 420.23 420.25 420.28 420.33 420.43
421.18 421.23 421.25 421.28 421.33 421.43
Width X [mm] 050 062 075 088 100 125
unassembled
assembled
420.50 420.62 420.75 420.88 420.100 420.125
421.50 421.62 421.75 421.88 421.100 421.125
Width X [mm] 150 175 187 200
unassembled
80
assembled
420.150 420.175 420.187 420.200
421.150 421.175 421.187 421.200

E4.80 H4.80 R4.80
14
4,5
7 7
T802M
513
421.X
520
514
518
490.27
80
min.40/16
8 8
503 513
21
510 520
Works like middle plate, for applications exposed to very high humidity (> 85%).
Side plate T802


22 4
504 514
Locking separator for e-chains

22
508 518

Rollclip for e-chains
9 27
Rollclip
unassembled 489.27 assembled 490.27
E4.80 H4.80 R4.80

Moving end E4.800/R4.800... * .2
11
Fixed end E4.800/R4.800... * .1

125
Frontal view of KMA
125
Moving end
Bi + 50 Bi + 28 Bi + 50
30
Bi
30
20 35
35 20
66
Fixed end
Width Part No. full set index pivoting (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. E4.800. E4.800. E4.800. E4.800. E4.800. E4.800. E4.800. E4.800. E4.800. E4.800. E4.800. E4.800. Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. E4.800. E4.800.
Bi
[mm]
05 . * .12.C 50 06 . * .12.C 65 07 . * .12.C 75 08 . * .12.C 87 10 . * .12.C 100 11 . * .12.C 112 12 . * .12.C 125 13 . * .12.C 137 15 . * .12.C 150 16 . * .12.C 162 17 . * .12.C 175 18 . * .12.C 187
31 . * .12.C 312 32 . * .12.C 325
E4.800. 33 . * .12.C 337 E4.800. R4.800. 35 . * .12.C 350 E4.800. 36 . * .12.C 362 E4.800. E4.800. 37 . * .12.C 375 38 . * .12.C 387
E4.800. R4.800. 40 . * .12.C 400 E4.800. 41 . * .12.C 412 E4.800. 42 . * .12.C 425 E4.800. E4.800. 43 . * .12.C 437 45 . * .12.C 450
Part No. structure (pivoting) E4.800.30. 2 .12.C C-profile option Full set even Width index Series Single-part order: Mounting bracket Moving end E4.800.30. 2 .2.C (even number of links) Mounting bracket Fixed end E4.800.30. 2 .1.C (even number of links)
E4.800. R4.800. 20 . * .12.C 200 E4.800. 21 . * .12.C 212 E4.800. 22 . * .12.C 225 E4.800. 23 . * .12.C 237 E4.800. R4.800. 25 . * .12.C 250 E4.800. E4.800. E4.800. 26 . * .12.C 262 27 . * .12.C 275 28 . * .12.C 287
E4.800. R4.800. 46 . * .12.C 462 E4.800. 47 . * .12.C 475 E4.800. 48 . * .12.C 487 E4.800. E4.800. E4.800. E4.800. E4.800. E4.800. 50 . * .12.C 500 51 . * .12.C 512 52 . * .12.C 525 53 . * .12.C 537 55 . * .12.C 550 60 . * .12.C 600
E4.800. R4.800. 30 . * .12.C 300
1 2 3
=1
4 5
2 3
=2
4
Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1 7.106 3D-CAD files, configurators, PDF, applications www.igus.de/en/E4.80

Fixed end E4.801/R4.801... * .1
125
E4.80 H4.80 R4.80
Moving end E4.801/R4.801... * .2

11
Frontal view of KMA
125
Moving end
Bi + 50 Bi + 28 Bi + 50 Bi
20 35
35 20
66
Fixed end
Width Part No. full set index locking (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. E4.801. E4.801. E4.801. E4.801. E4.801. E4.801. E4.801. E4.801. E4.801. E4.801. E4.801. E4.801. Bi
[mm]
Width Part No. full set index locking (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. E4.801. E4.801.
Bi
[mm]
05 . * .12.C 50 06 . * .12.C 65 07 . * .12.C 75 08 . * .12.C 87 10 . * .12.C 100 11 . * .12.C 112 12 . * .12.C 125 13 . * .12.C 137 15 . * .12.C 150 16 . * .12.C 162 17 . * .12.C 175 18 . * .12.C 187
31 . * .12.C 312 32 . * .12.C 325
E4.801. 33 . * .12.C 337 E4.801. R4.801. 35 . * .12.C 350 E4.801. 36 . * .12.C 362 E4.801. E4.801. 37 . * .12.C 375 38 . * .12.C 387
E4.801. R4.801. 40 . * .12.C 400 E4.801. 41 . * .12.C 412 E4.801. 42 . * .12.C 425 E4.801. E4.801. 43 . * .12.C 437 45 . * .12.C 450
Part No. structure (locking) E4.801.30. 2 .12.C C-profile option Full set even Width index Series Single-part order: Mounting bracket Moving end E4.801.30. 2 .2.C (even number of links) Mounting bracket Fixed end E4.801.30. 2 .1.C (even number of links)
E4.801. R4.801. 20 . * .12.C 200 E4.801. 21 . * .12.C 212 E4.801. 22 . * .12.C 225 E4.801. 23 . * .12.C 237 E4.801. R4.801. 25 . * .12.C 250 E4.801. E4.801. E4.801. 26 . * .12.C 262 27 . * .12.C 275 28 . * .12.C 287
E4.801. R4.801. 46 . * .12.C 462 E4.801. 47 . * .12.C 475 E4.801. 48 . * .12.C 487 E4.801. E4.801. E4.801. E4.801. E4.801. E4.801. 50 . * .12.C 500 51 . * .12.C 512 52 . * .12.C 525 53 . * .12.C 537 55 . * .12.C 550 60 . * .12.C 600
E4.801. R4.801. 30 . * .12.C 300
1 2 3
=1
4 5
2 3
=2
4
Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1 igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 7.107
E4.80 H4.80 R4.80
Bi 1
Bi 2
Bi 3
Order example - 3 chambers E4.80.Bi1 / Bi2 / Bi3.R.0 = E4.80.10 / 20 / 10.200.0 Extension links: single-part order: E4.80M.01 (outer link) E4.80M.02.R. (inner link)
(please indicate radius)

Suitable for hoses with a maximum outer diameter of 270 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or Form round round square square square square square square square attached directly on the side link Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : E4.80.10/15RHDE115/10.R.0 RHD115 for inner radius "Z" incl. e-chain : E4.80.10/15RHDZ115/10.R.0


79,5 +1
11
35
20
E4.80 H4.80 R4.80

Order example (here: inner width Bi 150) Locking clip, to open along inner radius "Z": E4.80.15.B12.200Z.R.0 Locking clip, to open along outer radius "E": E4.80.15.B12.200E.R.0
Part No.
Form


E4.80 H4.80 R4.80

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 150 242 550 890 189 200 242 800 1330 389 250 242 1000 1665 539 300 242 1200 2000 689 350 242 1450 2330 889 400 242 1600 2660 989 500 242 2100 3440 1389 550 600 1000

Travels up to 800 m
vmax 10 m/s
page 9.85
Travels up to 800 m
vmax 6,0 m/s
page 9.88

Travels 50 m
vmax 1,5 m/s
page 9.92
Specialty:
page 9.97
from page 9.76
HRI

BRa 40 29 BRi Ba + 4 Ba Bi 2 11,5
E4.80 H4.80 R4.80

.05 .06 .07 .08 104 119 129 141 154 167 179 192 204 217 229 242 254 267 279 292 304 317 329 342 354 367 379 392 404 417 429 442 454 467 479 492 504 517 529 542 554 567 579 592 604 654 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.725 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.675 960.50.700 960.50.700 960.50.725 960.50.725 960.50.775
ha
HRi 2 x ha 108
HRa = 236
.10
51,5
.11 .12 .13
M8 x20
18,4
.15 .16
18 8
.17 .18
.20 .21 .22 .23 .25 .26 .27
page 9.16
.28 .30 .31
975.30.SL
.32 .33 .35 .36 .37
.38 .40 .41 .42
Part No. 975.30.SLA
.43 .45 .46 .47 .48
nMon = nRi + 1
nRi x 2000 mm
.50 .51 .52 .53
.55
from page 9.39

.60
E4.80 H4.80 R4.80


E4.80.30.R.0
Crossbar every link
ES4.80.30.R.0
Crossbar every link
E4.80.30QZ.R.0 E4.80.30QE.R.0 E4.80.30Q.R.0

H4.80.30.R.0
HS4.80.30.R.0
H4.80.30QZ.R.0 H4.80.30QE.R.0 H4.80.30Q.R.0
R4.80.30.R.0
e-tube, closed
RS4.80.30.R.0
e-tube, closed

E4.80.30Q.R.0.NC
E4.80.30Q.R1/R2.0
E4.80.30Q.R.0.XXL
E4.80.30Q.R.0.ESD
ES4.80.30.R.0.NC
E4.80.30Q.R.0.NC
R4.80.30.R.0.HT.NC
E4.80.30.R.0.ESD.NC
E4.80.30Q.R1/R2.0
R4.80.30.R1/R2.0.HT E4.80.30.R1/R2.0.ESD
ES4.80.30.R.0.XXL
E4.80.30Q.R.0.XXL
RS4.80.30.R.0.HT
R4.80.30.R.0.HT.NC
R4.80.30.R1/R2.0.HT
ES4.80.30.R.0.ESD
E4.80.30Q.R.0.ESD
E4.80.30.R.0.ESD.NC E4.80.30.R1/R2.0.ESD
Extreme glider with up to 70% larger gliding surfaces. For high additional loads and high surface speeds. Gliding applications without additional elements as well as 150% more wear allowance and enhancement of service life by factor 4! Order example: E4.80.35G.250.0 / E4.80.45G.250.0

E4.80 H4.80 R4.80



180=NC
+25% 7m



R4.80.30HTE.R.0
Lid only




e-chain (3,0 m)
E4.80.30.300.0 E4.800.30.1.12.C 2 x 80.1.1
Order key
E4.80.30.300.0
Color
Color
Black e-chains from stock! *Colored can be delivered in 15 work days (5 work days at an express surcharge).

7.113
1640 1608
E4.1 Series 16401608 Introduction
108
112
Stable due to undercut design, very large inner height

Steel mounting brackets When to use Series 16401608: If a robust e-chain with an inner height of 112 mm is required (108 mm on e-tube) If inner widths up to 600 mm are required For unsupported lengths up to 4,5 m and fill weights up to 50 kg/m For long travels up to 400 m Also suitable for side-mounted, vertical standing or hanging applications If many options and accessories are desired Optimized ratio of interior/exterior dimension
Noise dampening pads, optional 10 dB(A)
Gliding surfaces, long travels When to use a different igus Series If maximum stability is required Series 600/R608, page 7.294
Chip protection Very high capacity due to the undercut design 25% faster assembly with QuickLock system NC without pretension Straight run due to the inner/outer link principle Low noise operation due to integrated "brake" The new igus E4 e-chain opener reduces assembly time page 7.15


7.114
www.igus.de/en/1640
E4.1 Series 16401608 Dimensions Unsupported

HF FLG
1640 1608
75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
H S (FLG) S (FLB)
FLB
FLG
FLB
4.0
4.5
5.0
5.5
6.0
S S/2
Technical Data
Moving end
R H 143
Fixed end
140
HF = H + 100
H - 140
R H
200 545
250 645
300 747
350 845
400 945
450 1045
500 1145
550 1245 765 2020
600 1345 815 2175
1640 1608
E4.1 Series 16401608 Product range Standard
e-chains | Series 1640 with crossbars every link

Part No.
Bi
[mm]
Ba
[mm]
1640
[kg/m]
Part No.
Bi
[mm]
Ba
[mm]
1640
[kg/m]
1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640.
05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27.
R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275
84 99 109 121 134 146 159 171 184 196 209 221 234 246 259 271 284 296 309
5,10 5,18 5,27 5,31 5,36 5,45 5,54 5,63 5,67 5,74 5,81 5,88 5,89 5,96 6,01 6,09 6,15 6,20 6,27
1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640.
31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53.
R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
346 359 371 384 396 409 421 434 446 459 471 484 496 509 521 534 546 559 571 584 634
6,41 6,48 6,59 6,61 6,67 6,71 6,76 6,89 6,99 7,08 7,13 7,17 7,18 7,22 7,27 7,35 7,36 7,39 7,49 7,80 7,92
1640. 28. R.0 287 321 6,29 1640. 55. R.0 1640. 30. R.0 300 334 6,34 1640. 60. R.0 Available bending radii R [mm] 200 | 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 Supplement Part No. with required radius (R). Example: 1640.30.300.0
page 7.17
www.igus.de/en/1640
1640 1608
fully enclosed
e-tubes | Series 1608 - fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
1608
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
1608
[kg/m]
1608. 1608. 1608.
20. R.0 25. R.0 30. R.0
200 250 300
234 284 334
7,690 8,390 9,090
1608. 1608.
35. R.0 40. R.0
350 400
384 434
9,790 10,490
Available bending radii R [mm] 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 Supplement Part No. with required radius (R). Example: 1608.30.300.0
Dimensioning
1640. 30. 300. 0 1608. 30. 300. 0
e-chain (crossbars every link) Fully enclosed e-tube
Ba Bi
Standard color black Bending radius R Width index (depends on Bi) Series / Type
100 max.
hi - inner height: e-chain 112 mm e-tube 108 mm
112/108
1640.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, color black 1608.30.300.0 = Fully enclosed e-tube, inner width Bi 300 mm, radius R 300 mm, color black More order examples, variations and configurations page 7.128

140
1640 1608
E4.1 Series 16401608 Product range Options

Part No.

Bi
[mm]
Part No.

Bi
[mm]
1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640.
15 QZ.R.0 16 QZ.R.0 17 QZ.R.0 18 QZ.R.0 20 QZ.R.0 21 QZ.R.0 22 QZ.R.0 23 QZ.R.0 25 QZ.R.0 26 QZ.R.0 27 QZ.R.0 28 QZ.R.0 30 QZ.R.0 31 QZ.R.0 32 QZ.R.0 33 QZ.R.0 35 QZ.R.0 36 QZ.R.0 37 QZ.R.0
15 QE.R.0 16 QE.R.0 17 QE.R.0 18 QE.R.0 20 QE.R.0 21 QE.R.0 22 QE.R.0 23 QE.R.0 25 QE.R.0 26 QE.R.0 27 QE.R.0 28 QE.R.0 30 QE.R.0 31 QE.R.0 32 QE.R.0 33 QE.R.0 35 QE.R.0 36 QE.R.0 37 QE.R.0
15 Q. R.0 16 Q. R.0 17 Q. R.0 18 Q. R.0 20 Q. R.0 21 Q. R.0 22 Q. R.0 23 Q. R.0 25 Q. R.0 26 Q. R.0 27 Q. R.0 28 Q. R.0 30 Q. R.0 31 Q. R.0 32 Q. R.0 33 Q. R.0 35 Q. R.0 36 Q. R.0 37 Q. R.0
150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375
1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640.
41 QZ.R.0 42 QZ.R.0 43 QZ.R.0 45 QZ.R.0 46 QZ.R.0 47 QZ.R.0 48 QZ.R.0 50 QZ.R.0 51 QZ.R.0 52 QZ.R.0 53 QZ.R.0 55 QZ.R.0 60 QZ.R.0
41 QE.R.0 42 QE.R.0 43 QE.R.0 45 QE.R.0 46 QE.R.0 47 QE.R.0 48 QE.R.0 50 QE.R.0 51 QE.R.0 52 QE.R.0 53 QE.R.0 55 QE.R.0 60 QE.R.0
41 Q. R.0 42 Q. R.0 43 Q. R.0 45 Q. R.0 46 Q. R.0 47 Q. R.0 48 Q. R.0 50 Q. R.0 51 Q. R.0 52 Q. R.0 53 Q. R.0 55 Q. R.0 60 Q. R.0
412 425 437 450 462 475 487 500 512 525 537 550 600
1640. 38 QZ.R.0 38 QE.R.0 38 Q. R.0 387 QuickLock crossbars: inner widths from 150 mm possible! 1640. 40 QZ.R.0 40 QE.R.0 40 Q. R.0 400 Available bending radii R [mm] 200 | 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 Supplement Part No. with required radius (R). Example: 1640.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q
Part No. 1640.30QZ.300.0 Part No. 1640.30QE.300.0 Part No. 1640.30Q .300.0
= QuickLock crossbar for inner radius = QuickLock crossbar for outer radius = QuickLock crossbar for both radii
www.igus.de/en/1640
1640 1608
...10 dB(A)
...NC-Version

With pads
180

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
S1640 . S1640 S1640 S1640 S1640 S1640 S1640 S1640 S1640
.05. R.0 .06. R.0 .07. R.0 .08. .10. .11. .12.
50 65
S1640 S1640
.31. R.0 312 .32. R.0 325 .33. R.0 337 .35. R.0 350 .36. R.0 362 .37. R.0 375 .38. R.0 387 .40. R.0 400 .41. R.0 412 .42. R.0 425 .43. R.0 437 .45. R.0 450 .46. R.0 462 .47. R.0 475 .48. R.0 487 .50. R.0 500 .51. R.0 512 .52. R.0 525
1640 1640 1640 1640 1640 1640 1640 1640 1640
.05. R.0.NC 50 .06. R.0.NC 65 .07. R.0.NC 75 .08. R.0.NC 87
1640 1640
.31. R.0.NC 312 .32. R.0.NC 325 R.0.NC 337 R.0.NC 350 R.0.NC 362 R.0.NC 375 R.0.NC 387
75 S1640 R.0 87 S1640 S1608 R.0 100 S1640 R.0 112 S1640 R.0 125 S1640 .13. R.0 137 S1640 S1608 .15. R.0 150 S1640 .16. R.0 162 S1640 .17. R.0 175 S1640 .18. R.0 187 S1640
.33. 1640 1640 1608 .35. .10. R.0.NC 100 1640 .36. .11. R.0.NC 112 1640 .37. .12. R.0.NC 125 1640 .38.
.13. R.0.NC 137 1640 1608 .40. R.0.NC 400 .15. R.0.NC 150 1640 .41. R.0.NC 412 .16. R.0.NC 162 1640 .17. R.0.NC 175 1640 .18. R.0.NC 187 1640 .42. R.0.NC 425 .43. R.0.NC 437 .45. R.0.NC 450 .46. R.0.NC 462 .47. R.0.NC 475 .48. R.0.NC 487 .50. R.0.NC 500 .51. R.0.NC 512 .52. R.0.NC 525
S1640 S1640 S1640
1640 1640 1640
S1640 S1608 .20. R.0 200 S1640 .21. R.0 212 S1640 S1640 S1640 .22. R.0 225 S1640 S1640 .23. R.0 237 S1640 S1640 S1608 .25. R.0 250 S1640 S1640 .26. R.0 262 S1640
1640 1608 .20. R.0.NC 200 1640 .21. R.0.NC 212 1640 1640 1640 .22. R.0.NC 225 1640 1640 .23. R.0.NC 237 1640 1640 1608 .25. R.0.NC 250 1640 1640 .26. R.0.NC 262 1640
.27. R.0 275 S1640 .53. R.0 537 .27. R.0.NC 275 1640 .53. R.0.NC 537 S1640 1640 S1640 .28. R.0 287 S1640 .55. R.0 550 1640 .28. R.0.NC 287 1640 .55. R.0.NC 550 S1640 S1608 .30. R.0 300 S1640 .60. R.0 600 1640 1608 .30. R.0.NC 300 1640 .60. R.0.NC 600 Available bending radii R [mm] 200* | 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 *not available for e-tubes Supplement Part No. with required radius (R). Example: S1640.30.300.0 or 1640.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. S1640.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. 1640.30.300.0.NC = e-chain (crossbars every link) without pretension

1640 1608
E4.1 Series 16401608 Interior separation Standard

5
e-chain
112
e-tube
108
min.16
6411 415.X
6418
upon request

min.32
Separator 6401 (e-chains only) For a vertical subdividing. Offers safe stability due to its wide
20 4
unassembled 6401 assembled 6411 Locking separator for e-chains
base design, also when used with thick cables or hoses (Separator for e-tubes 1608 upon request).
20
unassembled 6408 assembled 6418 Spacer* for e-chains
Spacer* 405.XX (e-chains only)
Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20, 30, 40 mm).
XX
unassembled 405.XX assembled 415.XX

9 27
Rollclip
www.igus.de/en/1640
E4.1 Series 16401608 Interior separation

Option 2 | Shelves
5
7 7
1640 1608
112
e-chain
min.16
10
7
6012
108
e-tube
6413
421.X
6415
6015
421.X
6013
min.32
Open slotted separator for e-chains
Open, slotted separator 6405 (unilateral open)

Fast assembly - can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. e-chains only!
14 4
unassembled 6405 assembled 6415 Open slotted separator for e-tubes unassembled 6005 assembled 6005 Middle plate for e-chains
Open, slotted separator 6005

(e-tubes only, unilateral open) Works like open, slotted separator 6405 on e-tube 1608
14 8
17 8
unassembled 6403 assembled 6413 Middle plate for e-tubes unassembled 6003 assembled 6013 Side plate for e-chains /e-tubes
To achieve a modular shelving shelf 420.X can be arranged at 15 different heights (in 7 mm increments).
Middle plate 6003 (e-tubes only)

Works like middle plate 6403 on e-tube 1608
17 4,5
Side plate 6002 (e-chains /e-tubes)
15,5
4,5
unassembled 6002 assembled 6012 Shelf

X-8
Shelf 420.X
For horizontal separation. Shelves of various widths can be arranged at 15 different heights (in 7 mm increments). - see table below.
Width X [mm] unassembled assembled 018 023 025 028 420.18 420.23 420.25 420.28 421.18 421.23 421.25 421.28
7.121
1640 1608
E4.1 Series 16401608 Steel mounting brackets pivoting

Fixed end 16000.2
16000.21 22,5 13,5 80 13,5
Moving end 16000.1

16000.10
Moving end
Bi - 30
Bi - 30
110 50 45
40 40 60
40
Bi
110 15
74 60
35
50
21,25
16000.11
17
16000.20
22,5
74
Fixed end
Steel pivoting | Recommended for unsupported, gliding, vertical hanging and standing applications
Part No. Mounting bracket
16000. 1 .12.E Full attachment set (both sides) for e-chain , ending with outer side link 16000. 3 .12.E Full attachment set (both sides) for e-chain , beginning with
For pivoting connections Secure connection One part (two-piece) for all e-chain widths Electrically conductive
outer side link (moving end), ending with inner side link (fixed end) 16000.1 16000.2 Mounting bracket set moving end (one side) for outer side link Mounting bracket set fixed end (one side) for inner side link
Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled! Note: Depending on the e-chain length, the carrier will end with 1 outer or 3 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)

Stainless steel version available please add index .E

(Material: stainless steel 1.4301)
1 2 3
=1
4 5
2 3
=3
4
www.igus.de/en/1640
E4.1 Series 16401608 Applications
1640 1608
Unsupported, harnessed Series 1640 in a stone machining application
1640 1608
E4.1 Series 16401608 More options
Bi 1
Bi 2
Bi 3
50
Order example - 3 chambers 1640.Bi1 / Bi2 / Bi3.R.0 = 1640.10 / 20 / 10.200.0 Extension link - single-part order 6022.R. (please indicate radius)

Suitable for hoses with a maximum outer diameter of 300 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or Form round round square square square square square square square attached directly on the side link Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : 1640.10/15RHDE115/10.R.0 RHD115 for inner radius "Z" incl. e-chain : 1640.10/15RHDZ115/10.R.0

Installation on side link RD115 for outer radius "E" incl. e-chain : 1640.17RDE115.R.0 RD115 for inner radius "Z" incl. e-chain : 1640.17RDZ115.R.0

www.igus.de/en/1640
80
13,5
E4.1 Series 16401608 More options
1640 1608


Order example (here: inner width Bi 150) Locking clip, to open along inner radius "Z": 1640.15.B12.200Z.R.0 Locking clip, to open along outer radius "E": 1640.15.B12.200E.R.0
Part No.
Form
E4.1 Series 16401608 e-chain accessories


1640 1608
E4.1 Series 16401608 Dimensions Long travels

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R 200 H2 325 D2+25 900 K2 1573 CL 450 250 325 1000 1716 500 300 325 1100 1859 550 350 325 1250 2288 650 400 325 1450 2574 800 450 325 1600 2860 900 500 325 1700 3146 950 550 325 1900 3432 1100 600 325 2050 3861 1200
from page 9.76
www.igus.de/en/1640
HRI
Part No. 98.30 | 98.31 | Trough height: 300 mm
Steel Guide Troughs

BRa 20 BRi Ba + 5 Ba Bi
1640 1608
Installation set with C-profile for e-chains

1640.12.300.0 BRi
Order example Part No. Installation set 98.50.225 98.50.250 98.50.250 98.50.275 98.50.275 98.50.300 98.50.300 98.50.325 98.50.325 98.50.350 98.50.350 98.50.375 98.50.375 98.50.400 98.50.400 98.50.425 98.50.425 98.50.450 98.50.450 98.50.475 98.50.475 98.50.500 98.50.500 98.50.525 98.50.525 98.50.550 98.50.550 98.50.575 98.50.575 98.50.600 98.50.600 98.50.625 98.50.625 98.50.650 98.50.650 98.50.675 98.50.675 98.50.700 98.50.700 98.50.725 98.50.775
HRi 2 ha
HRa = 300
[mm]
.05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33
30
89 104 114 125 139 151 164 176 189 201 214 226 239 251 264 276 289 301 314 326 339 351 364 376 389 401 414 426 439 451 464 476 489 501 514 526 539 551 564 576 589 639
3 5 FL 40 x 5
ha
37 24
20 14
Individual attachment without C-profile

11
18
140
50
Guide trough without glide bars Guide trough with glide bars Installation sets as end connectors
Part No. 98.30 Part No. 98.31 Part No. 98.50. XX
.XX indicates the length of the C-profile on which the guide trough is mounted. (see table). The values and part numbers are specified in the table on the left. Standard length of the trough components and glide bars is 2 m.The required overall length of the guide trough directly correlates to the length of travel. Special dimensions are available for confined spaces.
Order example: Length of travel 30 m Center mounted for Series 1640.12.300.0 with BRi = 164
Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No. Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets
98.30 98.31
.35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60
Part No. 98.50.300
nMon = nRi + 1
nRi x 2000 mm
Principle sketch: Number of installation sets to be installed = Number of trough sections + 1
Details on steel guide troughs

from page 9.58

BRi = Inner trough width BRa= Outer trough width HRi = Inner trough height HRa= Outer trough height nMon = Number of installation sets nRi = Number of trough sets
1640 1608
E4.1 Series 16401608 Options and order key


QuickLock crossbars: inner widths from Bi 150 mm!
1640.30.R.0
Crossbar every link
S1640.30.R.0
Crossbar every link
1640.30QZ.R.0 1640.30QE.R.0
Crossbar every link Crossbar every link
1640.30Q.R.0
Crossbar every link
1608.30.R.0
e-tube, closed
S1608.30.R.0
e-tube, closed

Low-noise option Low-noise option QuickLock crossbar NCVersion RBRVersion XXLMaterial QuickLock crossbar NCVersion RBRVersion XXLMaterial HTMaterial* ESDMaterial
S1640.30Q.R.0
S1640.30.R.0.NC
S1640..30.R.0.XXL
RS4.1640.30.R.0.HT
S1640..30.R.0.ESD
S1640..30Q.R.0
1640.30Q.R.0.NC
1640.30Q.R1/R2.0
1640.30Q.R.0.XXL
1640.30Q.R.0.ESD
S1640..30.R.0.NC
1640.30Q.R.0.NC
1608.30.R.0.HT.NC
1640.30.R.0.ESD.NC
1640.30Q.R1/R2.0
1608.30.R1/R2.0.HT 1640.30.R1/R2.0.ESD
S1640.30.R.0.XXL
1640.30Q.R.0.XXL
RS4.1640.30.R.0.HT HTMaterial*
ESD-
1608.30.R.0.HT.NC
1608.30.R1/R2.0.HT
S1640.30.R.0.ESD
1640.30Q.R.0.ESD
1640.30.R.0.ESD.NC 1640.30.R1/R2.0.ESD
www.igus.de/en/1640

1640 1608



180=NC
+25% 7m
1640.30.R.0.NC
Crossbar every link
1640.30.R1/R2.0 1640.30.R.0.XXL 1608.30.R.0.HT

Crossbar every link Crossbar every link Complete e-tube*
1640.30.R.0.ESD
Crossbar every link
1608.30.R.0.NC
e-tube, closed
1608.30.R1/R2.0 1608.30.R.0.XXL 1608.30HT.R.0

e-tube, closed e-tube, closed Lid and bottom
1608.30.R.0.ESD
e-tube, closed
1608.30HTZ.R.0
Bottom only
1608.30HTE.R.0
Lid only




e-chain (3,0 m)
1640.30.300.0 16000.1.12 2 x 6411
+ Mounting brackets Full attachment set (both sides), ending with outer side link + Interior separation with 2 separators assembled every 2nd link
Order text: 3,0 m 1640.30.300.0 + 16000.1.12 + 2 x Part No. 6411
Order key
1640.30.300.0
Color
black white*
Color
Standard color black Bending radius R Width index Series / Type

violet* yellow* orange* red* blue*

7.129
800

For rough conditions, very large inner height
Steel mounting brackets
200
When to use Series 800: If a robust e-chain with an inner height of 200 mm is required If inner widths up to 600 mm are required For unsupported lengths up to 8,0 m and fill weights up to 90 kg/m For long travels up to 450 m For rough environmental conditions or rigid hoses
Stiffened link by four crossbars When to use a different igus Series If a light weighted, less stable e-chain with identical inner height is required Series 840, page 7.140

Weight and price reduction

7.130
www.igus.de/en/800

Fill weight [kg/m] 95 90 80 70 60 50 40 30 20 10 2.0 1.5 1.0 0.5 0 0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 4.0 8.0 12 16 20 24 8.0 9.0 10 11 12
FLG
800
Example Fill weight = 15 [kg/m] Unsupported length FLB = 7,0 m Length of travel = 14 m
HF
H S (FLG) S (FLB)
FLB
FLB FLG
S S/2
Technical Data
HF = H + 100
Moving end
R 250
Fixed end
236
H - 236
R H
325 886
350 936
400 1036
450 1136
500 1236
600 1436
750 1736
1000 2236 1400 3645
800

Part No.
Bi
[mm]
Ba
[mm]
800
[kg/m]
Part No.
Bi
[mm]
Ba
[mm]
800
[kg/m]
800. 800. 800. 800. 800.
20. 25. 30. 32. 35.
R.0 R.0 R.0 R.0 R.0
200 250 300 325 350
260 310 360 385 410
15,09 15,50 15,89 16,05 16,22
800. 800. 800. 800. 800.
40. 45. 50. 55. 60.
R.0 R.0 R.0 R.0 R.0
400 450 500 550 600
460 510 560 610 660
16,74 16,88 17,23 17,63 18,19
Order key
Dimensioning
Ba Bi
800. 40. 400. 0
200
184 max.
800.40.400.0 = e-chain with crossbars every link, inner width Bi 400 mm, radius R 400 mm, color black More order examples, variations and configurations page 7.138

page 7.17

www.igus.de/en/800
236
800
...NC-Version
180

Part No.
Bi
[mm]
Part No.
Bi
[mm]
800. 800. 800. 800. 800.
20. 25. 30. 32. 35.
R.0.NC R.0.NC R.0.NC R.0.NC R.0.NC
200 250 300 325 350
800. 800. 800. 800. 800.
40. 45. 50. 55. 60.
R.0.NC R.0.NC R.0.NC R.0.NC R.0.NC
400 450 500 550 600
Available bending radii R [mm] 325 | 350 | 400 | 450 | 500 | 600 | 750 | 1000 Supplement Part No. with required radius (R). Example: 800.40.400.0.NC
For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. 800.40.400.0.NC = e-chain (crossbars every link) without pretension

NC-Version - Delivery in 24h or today!*

800
53
53
min.6
8011
6015.X
47
53
8011
Note e-chain : Please observe a lateral spacing of 6 mm to the side links! In the standard configuration separators are assembled every 2nd e-chain link!
10
Separator 8001
For a vertical subdividing. Offers safe stability due to its wide base design, also when used with thick cables or hoses.
30
Spacer* 6005.XX
Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20 mm).
XX
Modular E4 shelving system for Series 800
Secure guide even for large cables Easy assembly Robust, also for large cable diameters Modular Widths from 50 - 600 mm
Part No. unassembled 8001H1 8001H2
Part No. assembled 8011H1 8011H2
Snap in tab single-sided double-sided
Part No. separator 8001 8001
Part No. crossbar 450.XX 450.XX
Width
[mm]
50-600 50-600
www.igus.de/en/800

Moving end 8000.1
8000.10
800
Fixed end 8000.2

8000.21
120
16,5
Bi - 50
Bi - 50
Moving end 40 40 40
175 80 75
175 20
74 60 60
50
8000.11
64
45,5
74
8000.20
31,5
Fixed end
outer side link (moving end), ending with inner side link (fixed end) Mounting bracket set moving end (one side) for outer side link Mounting bracket set fixed end (one side) for inner side link Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled!
8000.1.E 8000.2.E

Note: Depending on the e-chain length, the carrier will end with 1 outer or 3 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)

1 2 3
=1
4 5
2 3
=3
4
800

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R 325 H2 580 D2+25 1030 K2 2000 CL 250 350 580 1080 2000 300 400 580 1380 2500 550 450 580 1610 3000 750 500 580 2000 3250 1050 600 580 2480 4000 1400 750 580 * * * 1000 580 * * * *upon request!
from page 9.76
www.igus.de/en/800
HRI
Steel Guide Troughs

25 BRa BRi Ba + 5 Ba Bi
800

800.20.325.0
HRa = 480
Order example Part No. Installation set 90.50.450 90.50.500 90.50.550 90.50.575 90.50.600 90.50.650 90.50.700 90.50.750 90.50.800 90.50.850
HRi 2 ha
ha
BRi
[mm]
.20 .25
40
265 315 365 390 415 465 515 565 615 665
3 6
.30 .32 .35 .40 .45

14
236
56 13
20
25
.50 .55 .60
41
50
90.30 90.31
Part No. 90.50.450
nMon = nRi + 1
nRi x 2000 mm

from page 9.60

800

Standard Simply turn outer side link without additional work
180=NC
+25% 7m


800.30.R.0
Crossbar every link
800.30.R.0.NC
Crossbar every link
800.30.R1/R2.0
Crossbar every link
800.30.R.0.XXL
Crossbar every link
800.30.R.0.ESD
Crossbar every link



NCVersion NCVersion RBRVersion XXLMaterial RBRVersion XXLMaterial ESDMaterial
800.30.R.0.ESD.NC
800.30.R1/R2.0.ESD
ESD 800.30.R.0.ESD.NC 800.30.R1/R2.0.ESD Material* *for gliding applications please consult igus
www.igus.de/en/800
800
Assembling of an e-chain Series 800 in an igus
steel guide trough

e-chain (3,0 m)
800.30.300.0 8000.1.12 2 x 8011
Order key
800.30.300.0
Color
black white*
Color


840

For rough conditions, very large inner height
204
Stiffened link by four crossbars
When to use Series 840: If a robust e-chain with an inner height of 204 mm is required If inner widths up to 563 mm are required For unsupported lengths up to 8,0 m and fill weights up to 90 kg/m For long travels up to 450 m Optimized ratio of interior and exterior dimension If many options and accessories are desired
When to use a different igus Series If an even more stable e-chain with identical inner height is required Series 800, page 7.130



7.140
www.igus.de/en/840

Fill weight [kg/m] 95 90 80 70 60 50 40 30 20 10 2.0 1.5 1.0 0.5 0 0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 4.0 8.0 12 16 20 24 8.0 9.0 10 11 12
FLG
840
Example Fill weight = 15 [kg/m] Unsupported length FLB = 7,0 m Length of travel = 14 m
HF
H S (FLG) S (FLB)
FLB
FLB FLG
S S/2
Technical Data
HF = H + 100
Moving end
R 250
Fixed end
236
H - 236
R H
325 886
350 936
400 1036
450 1136
500 1236
600 1436
750 1736
1000 2236 1400 3645
840

Part No.
Bi
[mm]
Ba
[mm]
840
[kg/m]
Part No.
Bi
[mm]
Ba
[mm]
840
[kg/m]
Part No.
Bi
[mm]
Ba
[mm]
840
[kg/m]
840. 13. R.0 840. 15. R.0 840. 16. R.0 840. 17. R.0 840. 18. R.0 840. 20. R.0 840. 21. R.0 840. 22. R.0 840. 23. R.0 840. 25. R.0 840. 26. R.0 840. 27. R.0
100 113 125 138 150 163 175 188 200 213 225 238
160 173 185 198 210 223 235 248 260 273 285 298
13,84 13,87 13,95 14,04 14,13 14,17 14,22 14,27 14,35 14,43 14,49 14,57
840. 28. R.0 840. 30. R.0 840. 31. R.0 840. 32. R.0 840. 33. R.0 840. 35. R.0 840. 36. R.0 840. 37. R.0 840. 38. R.0 840. 40. R.0 840. 41. R.0 840. 42. R.0
250 263 275 288 300 313 325 338 350 363 375 388
310 323 335 348 360 373 385 398 410 423 435 448
14,61 14,72 14,75 14,82 14,91 15,06 15,09 15,11 15,15 15,34 15,39 15,50
840. 43. R.0 840. 45. R.0 840. 46. R.0 840. 47. R.0 840. 48. R.0 840. 50. R.0 840. 51. R.0 840. 52. R.0 840. 53. R.0 840. 55. R.0 840. 60. R.0
400 413 425 438 450 463 475 488 500 513 563
460 473 485 498 510 523 535 548 560 573 623
15,57 15,63 15,69 15,72 15,80 15,87 15,91 15,93 16,00 16,31 16,47
Available bending radii R [mm] 325 | 350 | 400 | 450 | 500 | 600 | 750 | 1000 Supplement Part No. with required radius (R). Example: 840.40.400.0 840.40.400.0 = e-chain with crossbars every link, inner width Bi 363 mm, radius R 400 mm, color black More order examples, variations and configurations page 7.148
Order key
Dimensioning
Ba Bi
840. 40. 400. 0
204
184 max.
www.igus.de/en/840
236
840
...NC-Version
180

Part No.
Bi
[mm]
Part No.
Bi
[mm]
Part No.
Bi
[mm]
840. 13. R.0.NC 840. 15. R.0.NC 840. 16. R.0.NC 840. 17. R.0.NC 840. 18. R.0.NC 840. 20. R.0.NC 840. 21. R.0.NC 840. 22. R.0.NC 840. 23. R.0.NC 840. 25. R.0.NC 840. 26. R.0.NC 840. 27. R.0.NC
100 113 125 138 150 163 175 188 200 213 225 238
840. 28. R.0.NC 840. 30. R.0.NC 840. 31. R.0.NC 840. 32. R.0.NC 840. 33. R.0.NC 840. 35. R.0.NC 840. 36. R.0.NC 840. 37. R.0.NC 840. 38. R.0.NC 840. 40. R.0.NC 840. 41. R.0.NC 840. 42. R.0.NC
250 263 275 288 300 313 325 338 350 363 375 388
840. 43. R.0.NC 840. 45. R.0.NC 840. 46. R.0.NC 840. 47. R.0.NC 840. 48. R.0.NC 840. 50. R.0.NC 840. 51. R.0.NC 840. 52. R.0.NC 840. 53. R.0.NC 840. 55. R.0.NC 840. 60. R.0.NC
400 413 425 438 450 463 475 488 500 513 563
Available bending radii R [mm] 325 | 350 | 400 | 450 | 500 | 600 | 750 | 1000 Supplement Part No. with required radius (R). Example: 840.40.400.0.NC For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. 840.40.400.0.NC = e-chain (crossbars every link) without pretension

NC-Version - Delivery in 24h or today!*

page 7.17
840
53
53
8411
415.X
47
53
8411
Note: No lateral spacing to side links necessary! In the standard configuration separators are assembled every 2nd e-chain link!
10
Separator 8401
For a vertical subdividing. Offers safe stability due to its wide base design, also when used with thick cables or hoses.
30
Spacer* 405.XX
Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20, 30, 40 mm).
XX
www.igus.de/en/840

Moving end 8000.1
8000.10
840
Fixed end 8000.2

8000.21
120 Bi - 50
16,5
Moving end
Bi - 50
40 40
40
175 80 75 50
175 20
74 60 60
8000.11
45,5
74
8000.20
31,5
64
Fixed end
outer side link (moving end), ending with inner side link (fixed end) Mounting bracket set moving end (one side) for outer side link Mounting bracket set fixed end (one side) for inner side link Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled!
8000.1.E 8000.2.E

Note: Depending on the e-chain length, the carrier will end with 1 outer or 3 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)

1 2 3
=1
4 5
2 3
=3
4
840

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R 325 H2 580 D2+25 1030 K2 2000 CL 250 350 580 1080 2000 300 400 580 1380 2500 550 450 580 1610 3000 750 500 580 2000 3250 1050 600 580 2480 4000 1400 750 580 * * * 1000 580 * * * *upon request!
from page 9.76
www.igus.de/en/840
HRI
Steel Guide Troughs

25 BRa BRi Ba + 5 Ba Bi
840

840.13.325.0
HRa = 480
Order example Part No. Installation set 90.50.350 90.50.350 90.50.375 90.50.375 90.50.400 90.50.400 90.50.425 90.50.425 90.50.450 90.50.450 90.50.475 90.50.475 90.50.500 90.50.500 90.50.525 90.50.525 90.50.550 90.50.550 90.50.575 90.50.575 90.50.600 90.50.600 90.50.625 90.50.625 90.50.650 90.50.650 90.50.675 90.50.675 90.50.700 90.50.700 90.50.725 90.50.725 90.50.750 90.50.750 90.50.800
HRi 2 ha
ha
BRi
[mm]
.13 .15
40
165 178 190 203 215 228 240 253 265 278 290 303 315 328 340 353 365 378 390 403 415 428 440 453 465 478 490 503 515 528 540 553 565 578 628
3 6
.16 .17 .18 .20 .21

14
236
56 13
20
25
.22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42
41
50
90.30 90.31
.43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60
Part No. 90.50.350
nMon = nRi + 1
nRi x 2000 mm

from page 9.60

840

Standard Simply turn outer side link without additional work
180=NC
+25% 7m


840.40.R.0
Crossbar every link
840.40.R.0.NC
Crossbar every link
840.40.R1/R2.0
Crossbar every link
840.40.R.0.XXL
840.40.R.0.ESD
Crossbar every link



NCVersion NCVersion RBRVersion XXLMaterial RBRVersion XXLMaterial ESDMaterial
840.30.R.0.ESD.NC
840.30.R1/R2.0.ESD
ESD 840.30.R.0.ESD.NC 840.30.R1/R2.0.ESD Material* *for gliding applications please consult igus
www.igus.de/en/840

840
e-chain (3,0 m)
840.40.400.0 8000.1.12 2 x 8411
Order key
840.40.400.0
Color
black white*
Order index Color .0 from stock! green* .1 .5 .4 .2 .6 .8

grey* dusty grey* agate grey* light grey* black grey* yellow/black*
Order index .7 .3
for e-chains

.3 for e-tubes .11 .14 .13 .9

E4.350
350
Largest all-plastic e-chain , extreme inner height 350 mm

Steel mounting brackets When to use Series E4.350: If the worlds largest all-plastic e-chain (issue 04/2010) with an inner height of 350 mm is required For a very huge interior up to a diagonal of 42"and an inner width up to 1000 mm For unsupported lengths up to 6,5 m und fill weights >100 kg/m For large, heavy and stiff cables Ideal for rough use on oil platforms, in steel plants, or in heavy duty machinery Maintenance-free - no grease or oil needed to lubricate the joints Less abrasion due to rollers
Highly resistant to wear, corrosion and sea water
Electrically insulating
Straight run due to the inner/outer link principle
Please aks for additional support for this series. An optimal dimensioning is done by the igus project team!
Very high capacity due to the undercut design
Low noise operation due to integrated "brake"
Rollers for less abrasion optional
" 42

7.150

Fill weight [kg/m]
FLG
E4.350
650 600 550 500 450 400 350 300 250 200 150 100 50 0
HF
H S (FLG) S (FLB)
FLB
FLB FLG
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 Unsupported length FLG / FLB [m] Length of travel 0 4.0 S [m] 8.0 12 16 20 24 8.0 9.0 10 11 12 Unsupported e-chains feature positive camber over short travels. This must be
S S/2
Technical Data
HF = H + 150 H - 450
Moving end
R 470
Fixed end
450
R
-0 H +25
500 1450
750 1950
1000 2450
D 1195 1445 1695 K 2515 3300 4085 The required clearance height: HF = H + 150 mm
FLG = with straight upper run FLB = with permitted sag S = Length of travel R = Bending radius H = Nominal clearance height HF = Required clearance height D = Overlength e-chain , radius in final position K = R + "safety"
E4.350

Part No.
Bi
[mm]
Ba
[mm]
E4.350
[kg/m]
Part No.
Bi
[mm]
Ba
[mm]
E4.350
[kg/m]
E4.350. 400. R.0 E4.350. 500. R.0 E4.350. 600. R.0
400 500 600
540 640 740
61,9 65,7 69,6
E4.350. 700. R.0 E4.350. 800. R.0
700 800
840 940
73,4 77,2
Available bending radii R [mm] 500 | 750 | 1000 Supplement Part No. with required radius (R). Example: E4.350.500.500.0
Order key
Dimensioning
Ba Bi
E4.350. 500. 500. 0
350
Width index (depends on Bi) Inner height Series / Type
315 max.
E4.350.500.500.0 = e-chain with crossbars every link, inner width Bi 500 mm, radius R 500 mm, color black More order examples, variations and configurations page 7.155
www.igus.de/en/350
450
Standard color black Bending radius R
E4.350
351.1
8001H1 Clips
451.X
8001H2 Clips
In the standard configuration separators are assembled every Note: No lateral spacing to side links necessary!
2nd
e-chain link
Separator for vertical subdivision unassembled 350.1 assembled 351.1 Shelf for horizontal subdivision unassembled 450.X assembled 451.X
Separator for vertical subdivision 350.1

For a vertical subdivision subdivision 450.X in 3 levels.
Shelf for horizontal subdivision 450.X

For horizontal separation with clips separators for vertical subdivision. Horizontal shelves of various widths can be arranged at 3 different levels.
Horizontal shelves
Width X [mm] unassembled assembled 50 450.50 451.50 65 450.65 451.65 75 87 100 112 125 137 150 162 175 187 200 212 450.75 450.87 450.100 450.112 450.125 450.137 450.150 450.162 450.175 450.187 450.200 450.212 451.75 451.87 451.100 451.112 451.125 451.137 451.150 451.162 451.175 451.187 451.200 451.212 Width X [mm] unassembled assembled 225 450.225 451.225 237 450.237 451.237 250 262 275 287 300 312 325 337 350 362 375 387 450.250 450.262 450.275 450.287 450.300 450.312 450.325 450.337 450.350 450.362 450.375 450.387 451.250 451.262 451.275 451.287 451.300 451.312 451.325 451.337 451.350 451.362 451.375 451.387 Width X [mm] unassembled assembled 400 450.400 451.400 412 450.412 451.412 425 437 450 462 475 487 500 512 525 537 550 600 450.425 450.437 450.450 450.462 450.475 450.487 450.500 450.512 450.525 450.537 450.550 450.600 451.425 451.437 451.450 451.462 451.475 451.487 451.500 451.512 451.525 451.537 451.550 451.600
igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu7.153
E4.350
E4.1 Series E4.350 Steel mounting brackets

Fixed end E4.350100.1
Moving end E4.350100.1
120 Bi - 150 Bi - 100 Bi - 20
17,5 200
Moving end
17,5
120
Fixed end

E4.350100. 1 .12.E Full attachment set (both sides) for e-chain , ending with outer side link Mounting bracket set (one side) for outer side link Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled!
E4.350100.1.E

Robust steel mounting bracket for secure fixation and connection
www.igus.de/en/840
E4.1 Series E4.350 Order key

E4.350
e-chain (3,0 m)
E4.350.500.500.0 E4.350100.1.12 2 x 350.1
Order text: 3,0 m E4.350.500.500.0 + E4.350100.1.12 + 2 x Part No. 350.1
Order key
E4.350.500.500.0

Color
Color
Order index .7 .3 .3
for e-chains for e-tubes
.11 .14 .13 .9

E4/light
7.156
hooks.
claws.
Weight and price reduction "light Design" with thinner crossbars

7.157
E4/light light, stable and cost-effective

E4/light - Weight reduction, a large interior space and price reduction result as well as a compromise in strength. The "light" features appear in two places: A reduced thickness of the side links (for all types), and a thinner crossbar (for some types: 14240, 14340). E4/light e-chains achieve optimum priceperformance solutions for many industries. Especially for unsupported short travels, hanging and short standing designs. E4/light types are often first choice.
Typical industries and applications Machine tools Material handling Stone cutting machines Woodworking machines General machinery Vehicles Construction machinery Limited long travel applications
Special equipment: Electrically conductive ESD/ATEX version upon request Side-mounted unsupported High torsional rigidity System E4 4-piece design link
7.158
E4/light e-chaines and e-tubes are ideal in machine tools
E4/light is popular for hanging applications
With the space-saving igus E4 e-chains the overall dimension for the installation of this crane

system was considerably reduced
next page
7.159
E4/light Content Overview Selection Table

Series Inner height hi [mm] Inner width Bi [mm] Outer width Ba [mm] Outer height Bending radius ha [mm] R [mm] Unsupported length max. [m] page

14040 56 14240 62 14550 NEW* 70 15050 80 15250 NEW* 86
50 - 600 50 - 400 50 - 600 50 - 600 50 - 400
76 - 626 76 - 426 77 - 627 80 - 630 80 - 430
84 84 98 108 108
135 135 150 150 150 -
500 500 600 600 600
4,0 4,0 4,2 4,6 4,6
7.164 7.182 7.200 7.216 7.234

14140 56 14340 62 14650 NEW* 70 15150 80 15350 NEW* 86
50 - 600 50 - 400 50 - 600 50 - 600 50 - 400
76 - 626 76 - 426 77 - 627 80 - 630 80 - 430
84 84 98 108 108
135 135 150 150 150 -
500 500 600 600 600
4,0 4,0 4,2 4,6 4,6
7.164 7.182 7.200 7.216 7.234
e-tubes
18840 56 19050 NEW* 70 19850 80
75 - 462 75 - 462 75 - 462
101 - 489 102 - 489 105 - 493
84 98 108
150 - 500 200 - 600 200 - 500
4,0 4,2 4,6
7.164 7.200 7.216
*NEW in this catalog
7.160

E4/light Assembly Instruction 1 2
Position side links at one side... ...and snap in
Position opposite side, press together and snap in
Assemble crossbars - push down and snap in by using a screwdriver
e-tube: assemble lids/bottoms attach to the connector at an angle - snap in
The NEW E4 e-chain opener reduces assembly time

e-chain opener tools for convenient opening and closing of E4 series igus e-chains Especially for e-chains with many crossbars the assembly is much easier Especially in areas difficult to access mounting is simplified big savings in assembly time. Please call us or www.igus.eu/E4savetime

Technical data overview
next page next page
Assembly video available online at
7.161
E4/light
E4/light Technical data Overview
Technical data - E4/light

Speed / acceleration FLG max.
FLG FLB
max. 20 [m/s] / max. 200 [m/s ]

2
Speed / acceleration FLB max. Gliding speed / acceleration (maximum) Material - permitted temperature C Flammability class, igumid G
FLG = unsupported with straight upper run FLB = unsupported with permitted sag
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
Installation methods overview, maximum travels - E4/light
Series e-chain / e-tube
Unsupported
Glinding
Vertical hanging
Vertical standing
Sidemounted
Circular
Zig-zag
Unsupported length lower run
14040/14140/18840 14240/14340 14550/14650/19050 15050/15150/19850 15250/15350
4,0 m 4,0 m 4,2 m 4,6 m 4,6 m
150 m 150 m 250 m 250 m 250 m
80 m 80 m 90 m 100 m 100 m
6,0 m 6,0 m 6,0 m 6,0 m 6,0 m
2,0 m 2,0 m 2,0 m 2,0 m 2,0 m
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
www.igus.de/en/E4/light
E4/light e-chain links as single parts Overview

Part No. 4-piece e-chain links as single parts - E4/light
Crossbar e-chain Lid e-tube
E4/light
Left side link Right side link Crossbar e-chain
Bottom e-tube
Series
Crossbar* e-chain
Lid* e-tube
Bottom* e-tube
Left side link**
Right side link***
14040/14140/18840 450.Bi 14240/14340 385.Bi
885.Bi 885.Bi 885.Bi
886.Bi 886.Bi 886.Bi
14040.01.R 14240.01.R 14550.01.R 15050.01.R 15250.01.R
14040.02.R 14240.02.R 14550.02.R 15050.02.R 15250.02.R
14550/14650/19050 450.Bi 15050/15150/19850 450.Bi 15250/15350 385.Bi
* Crossbar / lid / bottom - supplement Part No. with required width index (Bi), example: 450.150 ** Left side link - supplement Part No. with required radius (R). Example: 14040.01.100 *** Right side link - supplement Part No. with required radius (R). Example: 14040.02.100

14040 14140 18840
E4/light 140401414018840 Introduction

Light Design", " large inner height
56
56
When to use Series 140401414018840: If weight and price reduction as well as a compromise in strength is needed If an e-chain /e-tube with an inner height of 56 mm is required If inner widths up to 600 mm are required For unsupported lengths up to 4,0 m and fill weights up to 40 kg/m For long travels up to 150 m Also suitable for side-mounted, vertical standing or hanging applications
Chip protection
Lateral glide surfaces for sidemounted operation
When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (46 dB(A)) Series E6.52, page 8.66 If larger unsupported lengths are required in side-mounted applications Series E4.56, page 7.78 If increased unsupported lengths and longer travels are required Series E4.56, page 7.78

25% faster assembly with QuickLock system Very high capacity due to the undercut design


7.164
www.igus.de/en/14040
E4/light 140401414018840 Dimensions Unsupported

HF FLG
14040 14140 18840
75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
H S (FLG) S (FLB)
FLB
FLB FLG
4.0
4.5
5.0
5.5
6.0
S D S/2
Technical Data
Moving end
91 H R
Fixed end
84
HF = H + 50
H - 84
R
-0 H+25
135 360
150 385
175 435
200 485
250 585
300 685
400 885
500 1085 635 1775
14040 14140 18840
E4/light 140401414018840 Product range Standard
e-chains | Series 14040 crossbars every link | Series 14140 crossbars every 2nd link
Part No.
Bi
[mm]
Ba
[mm]
14040 14140
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
14040 14140
[kg/m] [kg/m]
14040. 14140. 05. R.0 14040. 14140. 06. R.0 14040. 14140. 07. R.0 14040. 14140. 08. R.0 14040. 14140. 10. R.0 14040. 14140. 11. R.0 14040. 14140. 12. R.0 14040. 14140. 13. R.0 14040. 14140. 15. R.0 14040. 14140. 16. R.0 14040. 14140. 17. R.0 14040. 14140. 18. R.0 14040. 14140. 20. R.0 14040. 14140. 21. R.0 14040. 14140. 14040. 14140. 14040. 14140. 14040. 14140. 22. 23. 25. 26. R.0 R.0 R.0 R.0
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275
76 91 101 113 126 139 151 164 176 189 201 214 226 239 251 264 276 289 301
2,66 2,47 2,75 2,84 2,93 3,06 3,12 3,26 3,32 3,43 3,54 3,65 3,67 3,78 3,85 3,98 4,07 4,16 4,27
2,48 2,51 2,25 2,44 2,61 2,67 2,71 2,77 2,81 2,86 2,92 2,97 2,98 3,04 3,07 3,14 3,18 3,22 3,28
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
339 351 364 376 389 401 414 426 439 451 464 476 489 501 514 526 539 551 564 576 626
4,57 4,60 4,77 4,93 4,94 4,95 5,04 5,24 5,39 5,54 5,61 5,68 5,70 5,83 5,86 5,96 5,98 6,03 6,18 6,67 6,98
3,42 3,44 3,53 3,61 3,61 3,62 3,66 3,76 3,84 3,92 3,95 3,98 3,99 4,06 4,08 4,13 4,14 4,16 4,24 4,48 4,58
14040. 14140. 27. R.0
14040. 14140. 53. R.0
14040. 14140. 28. R.0 287 314 4,29 3,29 14040. 14140. 55. R.0 14040. 14140. 30. R.0 300 326 4,51 3,40 14040. 14140. 60. R.0 Available bending radii R [mm] 135 | 150 | 175 | 200 | 250 | 300 | 400 | 500 Supplement Part No. with required radius (R). Example: 14040.30.300.0
2

page 7.163

14040 14140 18840
fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
18840
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
18840
[kg/m]
18840. 07. R.0* 18840. 10. R.0 18840. 12. R.0 18840. 15. R.0 18840. 17. R.0 18840. 20. R.0
75 100 125 150 175 200
101 126 151 176 201 226
3,20 3,49 3,85 4,28 4,54 4,85
18840. 25. R.0 18840. 27. R.0 18840. 30. R.0 18840. 35. R.0 18840. 40. R.0 18840. 46. R.0
250 275 300 350 400 462
276 301 326 376 426 489
5,58 5,85 6,24 6,99 7,94 8,40
Available bending radii R [mm] 150 | 175 | 200 | 250 | 300 | 400 | 500 Supplement Part No. with required radius (R). Example: 18840.30.300.0
Dimensioning
14040. 30. 300. 0 14140. 30. 300. 0 18840. 30. 300. 0
Ba Bi
50 max.
56
14040.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, color black 14140.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, color black 18840.30.300.0 = Fully enclosed e-tube, inner width Bi 300 mm, radius R 300 mm, color black More order examples, variations and configurations page 7.180

84
14040 14140 18840
E4/light 140401414018840 Product range Options

Part No.

Bi
[mm]
Part No.

Bi
[mm]
14040. 14140. 15 QZ. R.0 15 QE. R.0 15 Q. R.0 150 14040. 14140. 16 QZ. R.0 16 QE. R.0 16 Q. R.0 162 14040. 14140. 17 QZ. R.0 17 QE. R.0 17 Q. R.0 175 14040. 14140. 18 QZ. R.0 18 QE. R.0 18 Q. R.0 187 14040. 14140. 20 QZ. R.0 20 QE. R.0 20 Q. R.0 200 14040. 14140. 21 QZ. R.0 21 QE. R.0 21 Q. R.0 212 14040. 14140. 22 QZ. R.0 22 QE. R.0 22 Q. R.0 225 14040. 14140. 23 QZ. R.0 23 QE. R.0 23 Q. R.0 237 14040. 14140. 25 QZ. R.0 25 QE. R.0 25 Q. R.0 250 14040. 14140. 26 QZ. R.0 26 QE. R.0 26 Q. R.0 262 14040. 14140. 27 QZ. R.0 27 QE. R.0 27 Q. R.0 275 14040. 14140. 28 QZ. R.0 28 QE. R.0 28 Q. R.0 287 14040. 14140. 30 QZ. R.0 30 QE. R.0 30 Q. R.0 300 14040. 14140. 31 QZ. R.0 31 QE. R.0 31 Q. R.0 312 14040. 14140. 14040. 14140. 14040. 14140. 14040. 14140. 32 QZ. R.0 33 QZ. R.0 35 QZ. R.0 36 QZ. R.0 32 QE. R.0 33 QE. R.0 35 QE. R.0 36 QE. R.0 32 Q. R.0 33 Q. R.0 35 Q. R.0 36 Q. R.0 325 337 350 362
14040. 14140. 41 QZ. R.0 41 QE. R.0 41 Q. R.0 412 14040. 14140. 42 QZ. R.0 42 QE. R.0 42 Q. R.0 425 14040. 14140. 43 QZ. R.0 43 QE. R.0 43 Q. R.0 437 14040. 14140. 45 QZ. R.0 45 QE. R.0 45 Q. R.0 450 14040. 14140. 46 QZ. R.0 46 QE. R.0 46 Q. R.0 462 14040. 14140. 47 QZ. R.0 47 QE. R.0 47 Q. R.0 475 14040. 14140. 48 QZ. R.0 48 QE. R.0 48 Q. R.0 487 14040. 14140. 50 QZ. R.0 50 QE. R.0 50 Q. R.0 500 14040. 14140. 51 QZ. R.0 51 QE. R.0 51 Q. R.0 512 14040. 14140. 52 QZ. R.0 52 QE. R.0 52 Q. R.0 525 14040. 14140. 53 QZ. R.0 53 QE. R.0 53 Q. R.0 537 14040. 14140. 55 QZ. R.0 55 QE. R.0 55 Q. R.0 550 14040. 14140. 60 QZ. R.0 60 QE. R.0 60 Q. R.0 600
14040. 14140. 37 QZ. R.0 37 QE. R.0 37 Q. R.0 375 14040. 14140. 38 QZ. R.0 38 QE. R.0 38 Q. R.0 387 QuickLock crossbars: inner widths from 150 mm possible! 14040. 14140. 40 QZ. R.0 40 QE. R.0 40 Q. R.0 400 Available bending radii R [mm] 135 | 150 | 175 | 200 | 250 | 300 | 400 | 500 Supplement Part No. with required radius (R). Example: 14040.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q
Part No. 14040.30QZ.300.0 = QuickLock crossbar for inner radius Part No. 14040.30QE.300.0 = QuickLock crossbar for outer radius Part No. 14040.30Q .300.0 = QuickLock crossbar for both radii
14040 14140 18840
..10 dB(A)
...NC-Version

With pads
crossbars: e-tube every every fully link 2nd link enclosed
NC

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
S14040. S14140. S14040. S14140.
05. R.0 50 S14040. S14140. 06. R.0 65 S14040. S14140.
31. R.0 312 32. R.0 325
14040. 14140. 14040. 14140.
05. R.0.NC 50 14040. 14140. 06. R.0.NC 65 14040. 14140.
31. R.0.NC 312 32. R.0.NC 325
S14040. S14140. S18840. 07. R.0 75 S14040. S14140. 33. R.0 337 S14040. S14140. 08. R.0 87 S14040. S14140. S18840. 35. R.0 350 S14040. S14140. S18840. 10. R.0 100 S14040. S14140. S14040. S14140. 11. R.0 112 S14040. S14140. S14040. S14140. S18840. 12. R.0 125 S14040. S14140. 36. R.0 362 37. R.0 375 38. R.0 387
14040. 14140. 18840. 07. R.0.NC 75 14040. 14140. 33. R.0.NC 337 14040. 14140. 08. R.0.NC 87 14040. 14140. 18840. 35. R.0.NC 350 14040. 14140. 18840. 10. R.0.NC 100 14040. 14140. 14040. 14140. 11. R.0.NC 112 14040. 14140. 14040. 14140. 18840. 12. R.0.NC 125 14040. 14140. 36. R.0.NC 362 37. R.0.NC 375 38. R.0.NC 387
S14040. S14140. 13. R.0 137 S14040. S14140. S18840. 40. R.0 400 S14040. S14140. S18840. 15. R.0 150 S14040. S14140. 41. R.0 412 S14040. S14140. 16. R.0 162 S14040. S14140. S14040. S14140. S18840. 17. R.0 175 S14040. S14140. S14040. S14140. 18. R.0 187 S14040. S14140. 42. R.0 425 43. R.0 437 45. R.0 450
14040. 14140. 13. R.0.NC 137 14040. 14140. 18840. 40. R.0.NC 400 14040. 14140. 18840. 15. R.0.NC 150 14040. 14140. 41. R.0.NC 412 14040. 14140. 16. R.0.NC 162 14040. 14140. 14040. 14140. 18840. 17. R.0.NC 175 14040. 14140. 14040. 14140. 18. R.0.NC 187 14040. 14140. 42. R.0.NC 425 43. R.0.NC 437 45. R.0.NC 450
S14040. S14140. S18840. 20. R.0 200 S14040. S14140. S18840. 46. R.0 462 S14040. S14140. 21. R.0 212 S14040. S14140. 47. R.0 475 S14040. S14140. 22. R.0 S14040. S14140. 23. R.0 S14040. S14140. S18840. 25. R.0 S14040. S14140. 26. R.0 225 237 250 262 S14040. S14140. S14040. S14140. S14040. S14140. S14040. S14140. 48. R.0 50. R.0 51. R.0 52. R.0 487 500 512 525
14040. 14140. 18840. 20. R.0.NC 200 14040. 14140. 18840. 46. R.0.NC 462 14040. 14140. 21. R.0.NC 212 14040. 14140. 47. R.0.NC 475 14040. 14140. 22. R.0.NC 14040. 14140. 23. R.0.NC 14040. 14140. 18840. 25. R.0.NC 14040. 14140. 26. R.0.NC 225 237 250 262 14040. 14140. 14040. 14140. 14040. 14140. 14040. 14140. 48. R.0.NC 50. R.0.NC 51. R.0.NC 52. R.0.NC 487 500 512 525
S14040. S14140. S18840. 27. R.0 275 S14040. S14140.
53. R.0 537
14040. 14140. 18840. 27. R.0.NC 275 14040. 14140.
53. R.0.NC 537 55. R.0.NC 550 60. R.0.NC 600
S14040. S14140. 28. R.0 287 S14040. S14140. 55. R.0 550 14040. 14140. 28. R.0.NC 287 14040. 14140. S14040. S14140. S18840. 30. R.0 300 S14040. S14140. 60. R.0 600 14040. 14140. 18840. 30. R.0.NC 300 14040. 14140. Available bending radii R [mm] 135* | 150 | 175 | 200 | 250 | 300 | 400 | 500 *not available for e-tubes Supplement Part No. with required radius (R). Example: S14040.30.300.0 or 14040.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S"
Example: Part No. S14040.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. 14040.30.300.0.NC = e-chain (crossbars every link) without pretension

Low-noise e-chain and NC-Version - Delivery time: 3-5 workdays*
14040 14140 18840
E4/light 140401414018840 Interior separation Standard

5
14 4,5 28
14
min.40/16
56.1.1
56.3.1
521.X

Standard separator, wide base unassembled

18

assembled
56.1 56.1.1

8

2,5 11,5

18

28
56.4.1
56

14040 14140 18840
5
14 4,5 28
14
min.40/16
56.2.1
521.X
8 4

18
8 4

18
4,5 X -1

Width X [mm] 050 065 075 100
28
56.5.1
520.225 521.225 520.250 521.250 520.300 521.300 520.450 521.450
520.065 521.065 150 520.075 521.075 175 520.100 521.100 200
520.150 521.150 250 520.175 521.175 300 520.200 521.200 450
56
14040 14140 18840
E4/light 140401414018840 Interior separation Options

All elements can still be ordered www.igus.de/en/14040
7 7
4,5
min.40/16
414
418
421.X
419
T563M
10 3
409 419

6 12
408 418
12 3
21
4,5

X-8
404 414
Shelf 420.X
For horizontal separation. Shelves of various widths can be arranged at 7 different heights (in 7 mm increments). (not in combination with 404).

Width X [mm] 018 023 025 028 033 043
420.18 420.23 420.25 420.28 420.33 420.43
421.18 421.23 421.25 421.28 421.33 421.43
Width X [mm] 050 062 075 088 100 125
unassembled
assembled
420.50 420.62 420.75 420.88 420.100 420.125
421.50 421.62 421.75 421.88 421.100 421.125
Width X [mm] 150 175 187 200
unassembled
56
assembled
420.150 420.175 420.187 420.200
421.150 421.175 421.187 421.200

14040 14140 18840
5
4,5 56 7 7
412
413
420
421.X
421.X
415
490.27
430
min.40/16
Middle plate 403

403 413
Works like middle plate, for applications exposed 410 420 to very high humidity (> 85%).
21
Side plate 402

402 412

2
Center crossbar for e-chains
Center crossbar
405 415 For applications with a large number of thin cables. The center crossbar offers the option of subdividing the e-chain independently into upper and lower halves.
12
unassembled assembled Rollclip for e-chains

9
27
Rollclip
27
unassembled 489.27 assembled 490.27 Roller separator for e-chains
Roller separator
429 430 Performs a similar function to the Rollclip, but doubles as a separator. For rigid cables and hoses.
18
14040 14140 18840
140401414018840 KMA mounting brackets pivoting

Fixed end 141400/189400...1
125
Moving end 141400/189400...2

125
Frontal view of KMA

45
Moving end
Bi + 29 Bi + 12 Bi + 29 Bi +12 Bi - 7 Bi + 12 Bi - 7 Bi
45
For traverse angle please consult igus
45 45
20
20
8,5 / t=11,2
20
20
45 Fixed end
Width Part No. full set index pivoting (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. 141400. 141400. 141400. 189400. 141400. 141400. 189400. 141400. Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. 141400. 1404001 41400. 141400. 189400. 1404001 41400.
Bi
[mm]
05. 12.C 50 06. 12.C 65 07. 12.C 08. 12.C 10. 12.C 11. 12.C 75 87 100
31. 12.C 312 32. 12.C 325 33. 12.C 35. 12.C 36. 12.C 37. 12.C 337 350 362
112 141400. 189400. 12. 12.C 125 141400. 13. 12.C 137 141400. 189400. 15. 12.C 150 141400. 16. 12.C 162 141400. 189400. 17. 12.C 175 141400. 18. 12.C 187 141400. 189400. 20. 12.C 200 141400. 21. 12.C 212 141400. 22. 12.C 225 141400. 141400. 189400. 141400. 141400. 189400. 141400. 141400. 189400. 23. 12.C 25. 12.C 26. 12.C 27. 12.C 28. 12.C 30. 12.C 237 250 262 275 287 300
375 141400. 38. 12.C 387 141400. 189400. 40. 12.C 400 141400. 41. 12.C 412 141400. 42. 12.C 425 141400. 43. 12.C 437 141400. 45. 12.C 450 141400. 189400. 46. 12.C 462 141400. 47. 12.C 475 141400. 48. 12.C 487 141400. 141400. 141400. 141400. 141400. 141400. 50. 12.C 51. 12.C 52. 12.C 53. 12.C 55. 12.C 60. 12.C 500 512 525 537 550 600
Part No. structure (pivoting) 141400.30.12.C C-profile option Full set Width index Series Single-part order: Mounting bracket Moving end 141400.30.2.C Mounting bracket Fixed end 141400.30.1.C
140401414018840 KMA mounting brackets locking

Moving end 140400/188400..2
125
14040 14140 18840
Fixed end 140400/188400...1

125
Frontal view of KMA

45
Moving end
Bi + 29 Bi + 12 Bi + 29 Bi +12 Bi - 7 Bi + 12 Bi - 7 Bi
20
20
8,5 / t=11,2
20
20
Fixed end
Width Part No. full set index locking (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. 140400. 140400. 140400. 188400. 140400. 140400. 188400. 140400. Bi
[mm]
Width Part No. full set index locking (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. 140400. 140400. 140400. 140400. 188400. 140400. 140400.
Bi
[mm]
05. 12.C 50 06. 12.C 65 07. 12.C 08. 12.C 10. 12.C 11. 12.C 75 87 100
31. 12.C 312 32. 12.C 325 33. 12.C 35. 12.C 36. 12.C 37. 12.C 337 350 362
112 140400. 188400. 12. 12.C 125 140400. 13. 12.C 137 140400. 188400. 15. 12.C 150 140400. 16. 12.C 162 140400. 188400. 17. 12.C 175 140400. 18. 12.C 187 140400. 188400. 20. 12.C 200 140400. 21. 12.C 212 140400. 22. 12.C 225 140400. 140400. 188400. 140400. 140400. 188400. 140400. 140400. 188400. 23. 12.C 25. 12.C 26. 12.C 27. 12.C 28. 12.C 30. 12.C 237 250 262 275 287 300
375 140400. 38. 12.C 387 140400. 188400. 40. 12.C 400 140400. 41. 12.C 412 140400. 42. 12.C 425 140400. 43. 12.C 437 140400. 45. 12.C 450 140400. 188400. 46. 12.C 462 140400. 47. 12.C 475 140400. 48. 12.C 487 140400. 140400. 140400. 140400. 140400. 140400. 50. 12.C 51. 12.C 52. 12.C 53. 12.C 55. 12.C 60. 12.C 500 512 525 537 550 600
14040 14140 18840
E4/light 140401414018840 More options
Bi 1
Bi 2
Bi 3
Bi 1 + 19
Bi 2 + 16
79,5 +1
22,5
20
Bi 3 + 19
Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19 3 (Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19) + 18 3
Order example - 3 chambers 14040.Bi1 / Bi2 / Bi3.R.0 = 14040.10 / 20 / 10.200.0 Extension link - single-part order 422.R. (please indicate radius)



20
E4/light 140401414018840 ore options M
14040 14140 18840

or side-mounted applications F erves as a clip-on, lateral guide for hoses and cables on e-chains S

Order example here: inner width (
Bi 15)0
he loops can be adjusted as required T tylish and economical S ompatible with many E4 e-chains C ne clip and one locking band are needed for each e-chain link O
Locking clip, to open along inner radius Z : " " 14040.15.B12.200Z.R.0 Locking clip, to open along outer radius " E": 14040.15.B12.200E.R.0
Part No.
Form
Locking clip, comprising a locking element 450.B12 450.B12.200 Locking band, comprising a locking element and band; 12 x 1,5 x 0 2 mm
E4/light 140401414018840 e-chain accessories

lC amps, tiewrap plates, nuggets and plug-in clips. he complete chainfix range with many T order options from page 10.1

or support of the lower run. iS mple one-piece F support trays according to your requirements and specification from page 9.70
14040 14140 18840
140401414018840 Dimensions Long travels

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 135 266 390 728 124 150 266 450 819 159 175 266 530 1001 209 200 266 710 1274 359 250 266 920 1638 509 300 266 1120 1911 659 400 266 1530 2548 959 500 266 1830 3185 1159

Travels up to 800 m
vmax 10 m/s
page 9.84
Travels up to 800 m
vmax 6,0 m/s
page 9.88
autoglide 14040.Bi.R.0.AG - Self-guiding, no guide troughs

Travels 50 m
vmax 1,5 m/s
upon request
Specialty:
page 9.97
from page 9.76
HRI

BRa 41 29 BRi Ba + 4 Ba Bi 2 11,5
14040 14140 18840

Bottom clamp optionally attached inwards or outwards 14040.10.200.0 Order example Part No. Part No. BRi attached attached [mm] inwards outwards
HRa = 184
ha
HRi 2 x ha
.05 .06 .07 .08
80 95 105 117 130 143 155 168 180 193 205 218 230 243 255 268 280 293 305 318 330 343 355 368 380 393 405 418 430 443 455 468 480 493 505 518 530 543 555 568 580 630
960.50.175 960.50.200 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.700
960.50.200 960.50.225 960.50.225 960.50.225 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.675 960.50.700 960.50.700 960.50.750
84
.10
45
.11 .12 .13
M8 x20
18,4
.15 .16
18
.17 .18 .20 .21 .22 .23 .25 .26 .27
page 9.16
.28 .30 .31
974.30.SL
.32 .33 .35 .36 .37
.38 .40 .41 .42
Part No. 974.30.SLA
.43 .45 .46 .47 .48
nMon = nRi + 1
nRi x 2000 mm
.50 .51
.52 .53 .55
from page 9.35

.60
14040 14140 18840
140401414018840 Options and order key


14040.30.R.0
Crossbar every link
S14040.30.R.0
Crossbar every link
14040.30QZ.R.0 14040.30QE.R.0 14040.30Q.R.0

14140.30.R.0
S14140.30.R.0
14140.30QZ.R.0 14140.30QE.R.0 14140.30Q.R.0
18840.30.R.0
e-tube, closed
S18840.30.R.0
e-tube, closed

Low-noise option Low-noise option QuickLock crossbar NCVersion RBRVersion XXLMaterial HTMaterial* ESDS14040.30Q.R.0 QuickLock crossbar S14040.30Q.R.0 NCVersion S14040.30.R.0.NC RBRVersion XXLMaterial S14040.30.R.0.XXL HTMaterial* S18840.30.R.0.HT ESDMaterial S14040.30.R.0.ESD
14040.30Q.R.0.NC
14040.30Q.R1/R2.0
14040.30Q.R.0.XXL
14040.30Q.R.0.ESD
S14040.30.R.0.NC
14040.30Q.R.0.NC
18840.30.R.0.HT.NC
14040.30.R.0.ESD.NC
14040.30Q.R1/R2.0
18840.30.R1/R2.0.HT 14040.30.R1/R2.0.ESD
S14040.30.R.0.XXL
14040.30Q.R.0.XXL
S18840.30.R.0.HT
18840.30.R.0.HT.NC
18840.30.R1/R2.0.HT
S14040.30.R.0.ESD
14040.30Q.R.0.ESD
14040.30.R.0.ESD.NC 14040.30.R1/R2.0.ESD
140401414018840 Options and order key

NC-Version Reverse bending (no camber) radius for circular without pretension movements
14040 14140 18840


NC
+25% 7m
14040.30.R.0.NC 14040.30.R1/R2.0 14040.30.R.0.XXL 18840.30.R.0.HT 14040.30.R.0.ESD

14140.30.R.0.NC 14140.30.R1/R2.0 14140.30.R.0.XXL 18840.30HT.R.0 14140.30.R.0.ESD

18840.30.R.0.NC 18840.30.R1/R2.0 18840.30.R.0.XXL 18840.30HTZ.R.0 18840.30.R.0.ESD

18840.30HTE.R.0
Lid only




e-chain (3,0 m)
14040.30.300.0 141400.30.12.C 2 x 56.1.1
+ Mounting brackets 1 set (with integrated C-profiles) + Interior separation with 2 separators assembled every 2nd link
Order text: 3,0 m 14040.30.300.0 + 141400.30.12.C + 2 x Part No. 56.1.1
Order key
14040.30.300.0
Color
black white*
Color


7.181
14240 14340
E4/light Series 1424014340 Introduction

"Light Design", large inner height
62
When to use Series 1424014340: If weight and price reduction as well as a compromise in strength is needed If an e-chain /e-tube with an inner height of 62 mm is required If inner widths up to 400 mm are required For unsupported lengths up to 4,0 m and fill weights up to 40 kg/m For long travels up to 150 m Also suitable for side-mounted, vertical standing or hanging applications
When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (46 dB(A)) Series E6.62, page 8.76 If larger unsupported lengths are required in side-mounted applications Series E4.56, page 7.78 If increased unsupported lengths and longer travels are required Series E4.56, page 7.78 If high fill weights and/or stiff cables and hoses are used Series 14040, page 7.164 If chip protection is necessary Series 18840, page 7.164


7.182
E4/light Series 1424014340 Dimensions Unsupported

HF FLG
14240 14340
75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0 0 0.5 1.0 1.5 2.0 Unsupported length Length of travel S [m] 0 2.0 4.0 6.0
2.5
H S (FLG) S (FLB)
FLB
FLB FLG
3.0
3.5 4.0 4.5 FLG / FLB [m]
5.0
5.5
6.0
10 12 Travels up to 150 m. More information page 7.196
8.0
S D S/2
Technical Data
Moving end
91 H R
Fixed end
84
HF = H + 50
H - 84
R
-0 H+25
135 360
150 385
175 435
200 485
250 585
300 685
400 885
500 1085 635 1775
14240 14340
E4/light Series 1424014340 Product range Standard
Part No.
Bi
[mm]
Ba
[mm]
14240 14340
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
14240 14340
[kg/m] [kg/m]
14240. 14340. 05. R.0 14240. 14340. 06. R.0 14240. 14340. 07. R.0 14240. 14340. 087. R.0 14240. 14340. 10. R.0 14240. 14340. 11. R.0 14240. 14340. 112. R.0 14240. 14340. 12. R.0 14240. 14340. 137. R.0 14240. 14340. 15. R.0 14240. 14340. 162. R.0 14240. 14340. 17. R.0 14240. 14340. 18. R.0 14240. 14340. 187. R.0 14240. 14340. 20. R.0 14240. 14340. 212. R.0
50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212
76 94 101 114 126 134 139 151 164 176 189 194 201 214 226 239
2,37 2,40 2,42 2,47 2,52 2,55 2,55 2,62 2,66 2,72 2,73 2,79 2,82 2,84 2,89 2,95
2,32 2,33 2,34 2,36 2,39 2,40 2,41 2,44 2,46 2,49 2,49 2,52 2,53 2,55 2,58 2,60
14240. 14340. 23. R.0 14240. 14340. 237. R.0 14240. 14340. 25. R.0 14240. 14340. 262. R.0 14240. 14340. 28. R.0 14240. 14340. 29. R.0 14240. 14340. 30. R.0 14240. 14340. 312 R.0 14240. 14340. 325. R.0 14240. 14340. 337. R.0 14240. 14340. 350. R.0 14240. 14340. 362 R.0 14240. 14340. 375. R.0 14240. 14340. 387. R.0 14240. 14340. 400. R.0
225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
251 264 276 289 301 314 326 339 351 364 376 389 401 414 426
3,01 3,04 3,10 3,11 3,19 3,20 3,30 3,31 3,37 3,40 3,56 3,61 3,64 3,69 3,73
2,63 2,65 2,68 2,69 2,72 2,73 2,78 2,79 2,81 2,83 2,91 2,93 2,95 2,97 2,99
2
14240 14340
With the space-saving igus E4 Polymer e-chains the overall dimension for the installation of this crane system was considerably reduced

page 7.163
Dimensioning

14240. 30. 300. 0 14340. 30. 300. 0
Ba Bi
56 max.
62
14240.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, color black 14340.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, color black More order examples, variations and configurations page 7.198

84
14240 14340
E4/light Series 1424014340 Product range Options

Part No.

Bi
[mm]
Part No.

Bi
[mm]
14240. 14340. 10 QZ.R.0 10 QE.R.0 10 Q. R.0 100 14240. 14340. 11 QZ.R.0 11 QE.R.0 11 Q. R.0 108 14240. 14340. 112 QZ.R.0 112 QE.R.0 112 Q. R.0 112 14240. 14340. 12 QZ.R.0 12 QE.R.0 12 Q. R.0 125 14240. 14340. 137 QZ.R.0 137 QE.R.0 137 Q. R.0 137 14240. 14340. 15 QZ.R.0 15 QE.R.0 15 Q. R.0 150 14240. 14340. 162 QZ.R.0 162 QE.R.0 162 Q. R.0 162 14240. 14340. 17 QZ.R.0 17 QE.R.0 17 Q. R.0 168 14240. 14340. 18 QZ.R.0 18 QE.R.0 18 Q. R.0 175 14240. 14340. 187 QZ.R.0 187 QE.R.0 187 Q. R.0 187 14240. 14340. 20 QZ.R.0 20 QE.R.0 20 Q. R.0 200 14240. 14340. 212 QZ.R.0 212 QE.R.0 212 Q. R.0 212 14240. 14340. 23 QZ.R.0 23 QE.R.0 23 Q. R.0 225 14240. 14340. 237 QZ.R.0 237 QE.R.0 237 Q. R.0 237 14240. 14340. 25 QZ.R.0 25 QE.R.0 25 Q. R.0 250 14240. 14340. 262 QZ.R.0 262 QE.R.0 262 Q. R.0 262
14240. 14340. 28 QZ.R.0 28 QE.R.0 14240. 14340. 29 QZ.R.0 29 QE.R.0 14240. 14340. 30 QZ.R.0 30 QE.R.0 14240. 14340. 312 QZ.R.0 312 QE.R.0 14240. 14340. 325 QZ.R.0 325 QE.R.0 14240. 14340. 337 QZ.R.0 337 QE.R.0 14240. 14340. 350 QZ.R.0 350 QE.R.0 14240. 14340. 362 QZ.R.0 362 QE.R.0 14240. 14340. 375 QZ.R.0 375 QE.R.0 14240. 14340. 387 QZ.R.0 387 QE.R.0 14240. 14340. 400 QZ.R.0 400 QE.R.0
28 Q. R.0 275 29 Q. R.0 287 30 Q. R.0 300 312 Q. R.0 312 325 Q. R.0 325 337 Q. R.0 337 350 Q. R.0 350 362 Q. R.0 362 375 Q. R.0 375 387 Q. R.0 387 400 Q. R.0 400
Available bending radii R [mm] 135 | 150 | 175 | 200 | 250 | 300 | 400 | 500 Supplement Part No. with required radius (R). Example: 14240.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q Part No. 14240.30QZ.300.0 = QuickLock crossbar for inner radius
Part No. 14240.30QE.300.0 = QuickLock crossbar for outer radius Part No. 14240.30Q .300.0 = QuickLock crossbar for both radii
14240 14340
...10 dB(A)
...NC-Version

With pads
NC

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
S14240. S14340. 05. R.0 50 S14240. S14340. 06. R.0 68 S14240. S14340. 07. R.0 75 S14240. S14340. 087. R.0 87
S14240. S14340. 23. R.0 225 S14240. S14340. 237. R.0 237 S14240. S14340. 25. R.0 250 S14240. S14340. 262. R.0 262
14240. 14340. 05. R.0.NC 50 14240. 14340. 06. R.0.NC 68 14240. 14340. 07. R.0.NC 75 14240. 14340. 087. R.0.NC 87
14240. 14340. 23. R.0.NC 225 14240. 14340. 237. R.0.NC 237 14240. 14340. 25. R.0.NC 250 14240. 14340. 262. R.0.NC 262
S14240. S14340. 10. R.0 100 S14240. S14340. 28. R.0 275 S14240. S14340. 11. R.0 108 S14240. S14340. 29. R.0 287 S14240. S14340. 112. R.0 112 S14240. S14340. 30. R.0 300 S14240. S14340. 12. R.0 125 S14240. S14340. 312 R.0 312 S14240. S14340. 137. R.0 137 S14240. S14340. 325. R.0 325 S14240. S14340. 15. R.0 150 S14240. S14340. 337. R.0 337 S14240. S14340. 162. R.0 162 S14240. S14340. 350. R.0 350 S14240. S14340. 17. R.0 168 S14240. S14340. 362 R.0 362 S14240. S14340. 18. R.0 175 S14240. S14340. 375. R.0 375 S14240. S14340. 187. R.0 187 S14240. S14340. 387. R.0 387 S14240. S14340. 20. R.0 200 S14240. S14340. 400. R.0 400 S14240. S14340. 212. R.0 212
14240. 14340. 10. R.0.NC 100 14240. 14340. 28. R.0.NC 275 14240. 14340. 11. R.0.NC 108 14240. 14340. 29. R.0.NC 287 14240. 14340. 112. R.0.NC 112 14240. 14340. 30. R.0.NC 300 14240. 14340. 12. R.0.NC 125 14240. 14340. 312 R.0.NC 312 14240. 14340. 137. R.0.NC 137 14240. 14340. 325. R.0.NC 325 14240. 14340. 15. R.0.NC 150 14240. 14340. 337. R.0.NC 337 14240. 14340. 162. R.0.NC 162 14240. 14340. 350. R.0.NC 350 14240. 14340. 17. R.0.NC 168 14240. 14340. 362 R.0.NC 362 14240. 14340. 18. R.0.NC 175 14240. 14340. 375. R.0.NC 375 14240. 14340. 187. R.0.NC 187 14240. 14340. 387. R.0.NC 387 14240. 14340. 20. R.0.NC 200 14240. 14340. 400. R.0.NC 400 14240. 14340. 212. R.0.NC 212
Available bending radii R [mm] 135 | 150 | 175 | 200 | 250 | 300 | 400 | 500 Supplement Part No. with required radius (R). Example: S14240.30.300.0 or 14240.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. S14240.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. 14240.30.300.0.NC = e-chain (crossbars every link) without pretension

14240 14340
E4/light Series 1424014340 Interior separation Standard

5
28 14 3,4 31 62
14
62.1.1
62.3.1
3210.X

Separator with a wide base for maximum locking strength and safe standing in e-chains .
14
Separator, narrow base*

4

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available
for QuickLock crossbars.

*available upon request. Delivery time: approx. 1-2 weeks after receipt of order
14
Asymmetrical separator* unassembled 62.4 assembled 62.4.1

Asymmetrical separator, for defined distance. No additional spacers necessary for e-chains .
31
62.4.1

14240 14340
5
28 14 3,4 31
14
62.2.1
3210.X
62.5.1
4 3
Separator for QuickLock crossbar* unassembled 62.2 assembled 62.2.1

14
easy cable assembly (slight grip).
4 3
Notch separator for notch crossbar* unassembled 62.5 assembled 62.5.1

Notch separator for the new notch crossbar, with scaling on the notch crossbars. For exact positioning in e-chains .
14
Recommended for side-mounted applications.

3,4
X -1

31
62
14240 14340
E4/light Series 1424014340 Interior separation Options


5
62
417
382.X
417
2,5
Separator 407
407 417 For a vertical subdividing. Offers safe stability due to its wide base design, also when used with thick cables or hoses.
14
unassembled assembled Spacer* for e-chains
Spacer* 381.XX
Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20 mm).
XX
Shelves
Width X [mm] 018 023 025 028 033 043
Width X [mm] 050 054 062 075 087 100
unassembled
assembled
Width X [mm] 108 125 150 175 200 208
unassembled
assembled
386.18 386.23 386.25 386.28 386.33 386.43
387.18 387.23 387.25 387.28 387.33 387.43
386.50 386.54 386.62 386.75 386.87 386.100
387.50 387.54 387.62 387.75 387.87 387.100
386.108 386.125 386.150 386.175 386.200 386.208
387.108 387.125 387.150 387.175 387.200 387.208
E4/light Series 1424014340 Interior separation Options

Previous interior separation Option 2 | Shelves
5
7 7 4 4 62 7 7
14240 14340
147
149
1417
387.X

8
Middle plate 148

148 149 Middle plates form the basic pattern of a shelf system. Shelves 386.X (table left page) can be arranged at 7 different heights (in 7 mm increments).
Slotted separator for e-chains

unassembled 1407 assembled 1417 Side plate for e-chains
Side plate 146

146 147 Works like middle plate. Allows modular shelving close to the side links.
unassembled assembled Shelf (18-149 mm)
Shelf 386.X
For horizontal separation. Shelves of various widths can be arranged at 7 different heights (in 7 mm increments) .
X-8
14240 14340
E4/light 1424014340 KMA mounting brackets pivoting

Moving end 143400...2

125
Fixed end 143400...1

125
Frontal view of KMA

45
Moving end
Bi + 31 Bi + 12 Bi + 31 Bi +12 Bi - 7 Bi + 12 Bi - 7
40
Bi
40 40
20
20
8,5 / t=11,2
20
20
40
Fixed end
Width Part No. full set index pivoting (+ C-profile option) 05. 06. 07. 087. 10. 11. 112. 12. 137. 15. 162. 17. 18. 187. 20. 212. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 05. 12.C 06. 12.C 07. 12.C 087. 12.C 10. 12.C 11. 12.C 112. 12.C 12. 12.C 137. 12.C 15. 12.C 162. 12.C 17. 12.C 18. 12.C 187. 12.C 20. 12.C 212. 12.C Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) 23. 237. 25. 262. 28. 29. 30. 312 325. 337. 350. 362 375. 387. 400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 23. 12.C 237. 12.C 25. 12.C 262. 12.C 28. 12.C 29. 12.C 30. 12.C 312 12.C 325. 12.C 337. 12.C 350. 12.C 362 12.C 375. 12.C 387. 12.C 400. 12.C
Bi
[mm]
50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212
225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
E4/light 1424014340 KMA mounting brackets locking

125
14240 14340

125
Frontal view of KMA

45
Moving end
Bi + 31 Bi + 12 Bi + 31 Bi +12 Bi - 7 Bi + 12 Bi - 7
20
20
8,5 / t=11,2
Bi
20
20
Fixed end
Width Part No. full set index locking (+ C-profile option) 05. 06. 07. 087. 10. 11. 112. 12. 137. 15. 162. 17. 18. 187. 20. 212. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 05. 12.C 06. 12.C 07. 12.C 087. 12.C 10. 12.C 11. 12.C 112. 12.C 12. 12.C 137. 12.C 15. 12.C 162. 12.C 17. 12.C 18. 12.C 187. 12.C 20. 12.C 212. 12.C Bi
[mm]
Width Part No. full set index locking (+ C-profile option) 23. 237. 25. 262. 28. 29. 30. 312 325. 337. 350. 362 375. 387. 400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 23. 12.C 237. 12.C 25. 12.C 262. 12.C 28. 12.C 29. 12.C 30. 12.C 312 12.C 325. 12.C 337. 12.C 350. 12.C 362 12.C 375. 12.C 387. 12.C 400. 12.C
Bi
[mm]
50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212
225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
Part No. structure (locking) 142400.30.12.C C-profile option Full set Width index Series Single-part order: Mounting bracket Moving end 142400.30.2.C Mounting bracket Fixed end 142400.30.1.C
14240 14340
E4/light Series 1424014340 More options

Suitable for hoses with a maximum outer diameter of 115 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar Part No. single part 385.18.RD115 for snap-open crossbars or Form round round attached directly on the side link Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : 14240.10/15RHDE115/10.R.0
Max [mm] hose 115
RHD115 for inner radius "Z" incl. e-chain :
385.15.RHD115 115
14240.10/15RHDZ115/10.R.0 Installation on side link RD115 for outer radius "E" incl. e-chain : 14240.18RDE115.R.0 RD115 for inner radius "Z" incl. e-chain : 14240.18RDZ115.R.0

Hinged crossbars
Typically e-chain crossbars are completely removable. For cases where the snap-open crossbars have to remain at the open link of the e-chain , a hinged design has been developed Please consult igus for design assistance Hinged crossbar: Part No. 385.02

Order example (here: inner width Bi 150) 14240.15.Z.R.0 = 14240.15.01.R.0 Supplement Index "Z" with required option number , , or
E4/light Series 1424014340 e-chain accessories
14240 14340


Series R188 for side-mounted applications - chip-proof e-tube from the E4 assembly kit on a machine tool here
14240 14340
E4/light 1424014340 Dimensions Long travels

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 135 266 390 728 124 150 266 450 819 159 175 266 550 1001 209 200 266 710 1274 359 250 266 920 1638 509 300 266 1120 1911 659 400 266 1530 2548 959 500 266 1850 3185 1159
from page 9.76
HRI

BRa 41 29 BRi Ba + 4 Ba Bi 2 11,5
14240 14340

.05 .06 .07 80 98 105 118 130 138 143 155 168 180 193 198 205 218 230 243 255 268 280 293 305 318 330 343 355 368 380 393 405 418 430 960.50.175 960.50.200 960.50.200 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550
ha
HRi 2 x ha 84
HRa = 184
.087
45
.10 .11
M8 x20
18,4
.112
8
.12
18
.137 .15
.162 .17 .18 .187 .20 .212 .23
page 9.16
.237 .25 .262
974.30.SL
.28 .29 .30 .312
.325 .337 .350 .362
Part No. 974.30.SLA
.375 .387 .400
nMon = nRi + 1
nRi x 2000 mm
from page 9.34

14240 14340
E4/light Series 1424014340 Options and order key


14240.30.R.0
Crossbar every link
S14240.30.R.0
Crossbar every link
14240.30QZ.R.0 14240.30QE.R.0 14240.30Q.R.0

14340.30.R.0
S14340.30.R.0
14340.30QZ.R.0 14340.30QE.R.0 14340.30Q.R.0

Low-noise option Low-noise option QuickLock crossbar NCVersion RBRVersion XXLMaterial ESDMaterial S14240.30Q.R.0 QuickLock crossbar S14240.30Q.R.0 NCVersion S14240.30.R.0.NC RBRVersion XXLMaterial S14240.30.R.0.XXL ESDMaterial S14240.30.R.0.ESD
14240.30Q.R.0.NC
14240.30Q.R1/R2.0
14240.30Q.R.0.XXL
14240.30Q.R.0.ESD
S14240.30.R.0.NC
14240.30Q.R.0.NC
14240.30.R.0.ESD.NC
14240.30Q.R1/R2.0
14240.30.R1/R2.0.ESD
S14240.30.R.0.XXL
14240.30Q.R.0.XXL
S14240.30.R.0.ESD
14240.30Q.R.0.ESD
14240.30.R.0.ESD.NC 14240.30.R1/R2.0.ESD

14240 14340

NC
+25% 7m
14240.30.R.0.NC 14240.30.R1/R2.0 14240.30.R.0.XXL 14240.30.R.0.ESD

Crossbar every link Crossbar every link Crossbar every link Crossbar every link
14340.30.R.0.NC 14340.30.R1/R2.0 14340.30.R.0.XXL 14340.30.R.0.ESD

Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link



e-chain (3,0 m)
14240.30.300.0 143400.30.12.C 2 x 417
Order text: 3,0 m 14240.30.300.0 + 143400.30.12.C + 2 x Part No. 417
Order key
14240.30.300.0
Color
black white*
Color


14550 14650 19050

NEW in this catalog
70
70
"Light Design", large, new inner height

All-sides attachment When to use Series 145501465019050: If weight and price reduction as well as a compromise in strength is needed If an e-chain /e-tube with an inner height of 70 mm is required If inner widths up to 600 mm are required For unsupported lengths up to 4,2 m and fill weights up to 48 kg/m Also suitable for side-mounted, vertical standing or hanging applications
Chip protection When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (46 dB(A)) Series E6.80, page 8.88 If larger unsupported lengths are required in side-mounted applications Series 15050, page 7.216 Series E4.80, page 7.96 If increased unsupported lengths and longer travels are required Series 15050, page 7.216 Series E4.80, page 7.96

25% faster assembly with QuickLock system Very high capacity due to the undercut design The new igus E4 e-chain opener reduces assembly time page 7.161


7.200

HF FLG
14550 14650 19050
75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
H S (FLG) S (FLB)
FLB
FLG
FLB
0 0.5 1.0 1.5 2.0 2.5 3.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 2.0 4.0 6.0
3.5
4.0
4.5
5.0
5.5
6.0
8.0
10
12 Long travels
upon request
S D S/2
Technical Data
Moving end
91 H R
Fixed end
98
HF = H + 50
H - 98
R H
150 400
175 450
200 500
250 600
300 700
350 800
400 900
450 1000 590 1600
500 1100 640 1755
600 1300 740 2070
14550 14650 19050
Part No.
Bi
[mm]
Ba
[mm]
14550 14650
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
14550 14650
[kg/m] [kg/m]
14550. 14650. 05. R.0 14550. 14650. 06. R.0 14550. 14650. 07. R.0 14550. 14650. 08. R.0 14550. 14650. 10. R.0 14550. 14650. 11. R.0 14550. 14650. 12. R.0 14550. 14650. 13. R.0 14550. 14650. 15. R.0 14550. 14650. 16. R.0 14550. 14650. 17. R.0 14550. 14650. 18. R.0 14550. 14650. 20. R.0 14550. 14650. 21 R.0 14550. 14650. 14550. 14650. 14550. 14650. 14550. 14650. 22. 23. 25. 26. R.0 R.0 R.0 R.0
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275
77 92 102 114 127 139 152 164 177 189 202 214 227 239 252 264 277 289 302
3,28 3,37 3,44 3,52 3,61 3,73 3,81 3,94 3,98 4,09 4,23 4,34 4,39 4,46 4,53 4,64 4,76 4,85 4,95
3,27 3,31 3,35 3,38 3,43 3,49 3,53 3,60 3,62 3,67 3,74 3,80 3,82 3,86 3,89 3,95 4,00 4,05 4,10
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
339 352 364 377 389 402 414 427 439 452 464 477 489 502 514 527 539 552 564 577 627
5,20 5,30 5,42 5,62 5,53 5,63 5,74 6,01 5,94 6,23 6,07 6,40 6,35 6,39 6,64 6,74 6,65 6,82 6,92 7,34 7,57
4,23 4,28 4,34 4,44 4,39 4,44 4,50 4,63 4,60 4,74 4,66 4,83 4,80 4,82 4,95 5,00 4,95 5,04 5,09 5,30 5,41
14550. 14650. 27. R.0
14550. 14650. 53. R.0
14550. 14650. 28. R.0 287 314 5,01 4,13 14550. 14650. 55. R.0 14550. 14650. 30. R.0 300 327 5,16 4,21 14550. 14650. 60. R.0 Available bending radii R [mm] 150 | 175 | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 600 Supplement Part No. with required radius (R). Example: 14550.10.300.0
2

page 7.163

14550 14650 19050
fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
19050
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
19050
[kg/m]
19050. 07. R.0 19050. 10. R.0 19050. 12. R.0 19050. 15. R.0 19050. 17. R.0 19050. 20. R.0
75 100 125 150 175 200
102 127 152 177 202 227
4,00 4,33 4,70 5,04 5,41 5,64
19050. 25. R.0 19050. 27. R.0 19050. 30. R.0 19050. 35. R.0 19050. 40. R.0 19050. 46. R.0
250 275 300 350 400 462
277 302 327 377 427 489
6,32 6,65 6,99 7,68 8,36 9,21
Dimensioning

14550. 10. 300. 0 14650. 10. 300. 0 19050. 10. 300. 0
Ba Bi
62 max.
70


98
14550 14650 19050

Part No.

Bi
[mm]
Part No.

Bi
[mm]
14550. 14650. 15. QZ.R.0 15. QE.R.0 15. Q. R.0 150 14550. 14650. 16. QZ.R.0 16. QE.R.0 16. Q. R.0 162 14550. 14650. 17. QZ.R.0 17. QE.R.0 17. Q. R.0 175 14550. 14650. 18. QZ.R.0 18. QE.R.0 18. Q. R.0 187 14550. 14650. 20. QZ.R.0 20. QE.R.0 20. Q. R.0 200 14550. 14650. 21 QZ.R.0 21 QE.R.0 21 Q. R.0 212 14550. 14650. 22. QZ.R.0 22. QE.R.0 22. Q. R.0 225 14550. 14650. 23. QZ.R.0 23. QE.R.0 23. Q. R.0 237 14550. 14650. 25. QZ.R.0 25. QE.R.0 25. Q. R.0 250 14550. 14650. 26. QZ.R.0 26. QE.R.0 26. Q. R.0 262 14550. 14650. 27. QZ.R.0 27. QE.R.0 27. Q. R.0 275 14550. 14650. 28. QZ.R.0 28. QE.R.0 28. Q. R.0 287 14550. 14650. 30. QZ.R.0 30. QE.R.0 30. Q. R.0 300 14550. 14650. 31. QZ.R.0 31. QE.R.0 31. Q. R.0 312 14550. 14650. 14550. 14650. 14550. 14650. 14550. 14650. 32. QZ.R.0 33. QZ.R.0 35. QZ.R.0 36. QZ.R.0 32. QE.R.0 33. QE.R.0 35. QE.R.0 36. QE.R.0 32. Q. R.0 33. Q. R.0 35. Q. R.0 36. Q. R.0 325 337 350 362
14550. 14650. 41. QZ.R.0 41. QE.R.0 41. Q. R.0 412 14550. 14650. 42. QZ.R.0 42. QE.R.0 42. Q. R.0 425 14550. 14650. 43. QZ.R.0 43. QE.R.0 43. Q. R.0 437 14550. 14650. 45. QZ.R.0 45. QE.R.0 45. Q. R.0 450 14550. 14650. 46. QZ.R.0 46. QE.R.0 46. Q. R.0 462 14550. 14650. 47. QZ.R.0 47. QE.R.0 47. Q. R.0 475 14550. 14650. 48. QZ.R.0 48. QE.R.0 48. Q. R.0 487 14550. 14650. 50. QZ.R.0 50. QE.R.0 50. Q. R.0 500 14550. 14650. 51. QZ.R.0 51. QE.R.0 51. Q. R.0 512 14550. 14650. 52. QZ.R.0 52. QE.R.0 52. Q. R.0 525 14550. 14650. 53. QZ.R.0 53. QE.R.0 53. Q. R.0 537 14550. 14650. 55. QZ.R.0 55. QE.R.0 55. Q. R.0 550 14550. 14650. 60. QZ.R.0 60. QE.R.0 60. Q. R.0 600
14550. 14650. 37. QZ.R.0 37. QE.R.0 37. Q. R.0 375 14550. 14650. 38. QZ.R.0 38. QE.R.0 38. Q. R.0 387 QuickLock crossbars: inner widths from 150 mm possible! 14550. 14650. 40. QZ.R.0 40. QE.R.0 40. Q. R.0 400 Available bending radii R [mm] 150 | 175 | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 600 Supplement Part No. with required radius (R). Example: 14550.10QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q
14550 14650 19050
...10 dB(A)
...NC-Version

With pads
NC

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
S14550. S14650. S14550. S14650.
05. R.0 50 06. R.0 65
S14550. S14650. S14550. S14650.
31. R.0 312 32. R.0 325
14550. 14650. 14550. 14650.
05. R.0.NC 50 06. R.0.NC 65
14550. 14650. 14550. 14650.
31. R.0.NC 312 32. R.0.NC 325
S14550. S14650. S19050. 07. R.0 75 S14550. S14650. 08. R.0 87
S14550. S14650. 33. R.0 337 S14550. S14650. S19050.35. R.0 350 36. R.0 362 37. R.0 375 38. R.0 387
14550. 14650. 19050.07. R.0.NC 75 14550. 14650. 08. R.0.NC 87
14550. 14650. 33. R.0.NC 337 14550. 14650. 19050.35. R.0.NC 350 36. R.0.NC 362 37. R.0.NC 375 38. R.0.NC 387
S14550. S14650. S19050. 10. R.0 100 S14550. S14650. S14550. S14650. 11. R.0 112 S14550. S14650. S14550. S14650. S19050. 12. R.0 125 S14550. S14650.
14550. 14650. 19050.10. R.0.NC 100 14550. 14650. 14550. 14650. 11. R.0.NC 112 14550. 14650. 14550. 14650. 19050.12. R.0.NC 125 14550. 14650.
S14550. S14650. 13. R.0 137 S14550. S14650. S19050.40. R.0 400 S14550. S14650. S19050. 15. R.0 150 S14550. S14650. 41. R.0 412 S14550. S14650. 16. R.0 162 S14550. S14650. S14550. S14650. S19050. 17. R.0 175 S14550. S14650. S14550. S14650. 18. R.0 187 S14550. S14650. 42. R.0 425 43. R.0 437 45. R.0 450
14550. 14650. 13. R.0.NC 137 14550. 14650. 19050.40. R.0.NC 400 14550. 14650. 19050.15. R.0.NC 150 14550. 14650. 41. R.0.NC 412 14550. 14650. 16. R.0.NC 162 14550. 14650. 14550. 14650. 19050.17. R.0.NC 175 14550. 14650. 14550. 14650. 18. R.0.NC 187 14550. 14650. 42. R.0.NC 425 43. R.0.NC 437 45. R.0.NC 450
S14550. S14650. S19050. 20. R.0 200 S14550. S14650. S19050.46. R.0 462 S14550. S14650. 21 R.0 212 S14550. S14650. 47. R.0 475 S14550. S14650. 22. R.0 S14550. S14650. 23. R.0 S14550. S14650. S19050. 25. R.0 S14550. S14650. 26. R.0 225 237 250 262 S14550. S14650. S14550. S14650. S14550. S14650. S14550. S14650. 48. R.0 50. R.0 51. R.0 52. R.0 487 500 512 525
14550. 14650. 19050.20. R.0.NC 200 14550. 14650. 19050.46. R.0.NC 462 14550. 14650. 21 R.0.NC 212 14550. 14650. 47. R.0.NC 475 14550. 14650. 22. R.0.NC 14550. 14650. 23. R.0.NC 14550. 14650. 19050.25. R.0.NC 14550. 14650. 26. R.0.NC 225 237 250 262 14550. 14650. 14550. 14650. 14550. 14650. 14550. 14650. 48. R.0.NC 50. R.0.NC 51. R.0.NC 52. R.0.NC 487 500 512 525
S14550. S14650. S19050. 27. R.0 275 S14550. S14650.
53. R.0 537
14550. 14650. 19050.27. R.0.NC 275 14550. 14650.
53. R.0.NC 537
S14550. S14650. 28. R.0 287 S14550. S14650. 55. R.0 550 14550. 14650. 28. R.0.NC 287 14550. 14650. 55. R.0.NC 550 S14550. S14650. S19050. 30. R.0 300 60. R.0 600 14550. 14650. 19050.30. R.0.NC 300 14550. 14650. 60. R.0.NC 600 Available bending radii R [mm] 150* | 175* | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 600 *not available for e-tubes Supplement Part No. with required radius (R). Example: S14550.10.300.0 or 14550.10.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S"

14550 14650 19050

5
12,5 12,5 12,5 12,5 50 4,5 35
min.40/16
70.1.1
70.3.1
521.X
70.4.1

18

Separator, narrow base*

8


2,5 11,5
18
Asymmetrical separator* unassembled 70.4 assembled 70.4.1

35
70

14550 14650 19050
5
12,5 12,5 12,5 12,5 50 4,5 35
min.40/16
70.2.1
521.X
521.X
70.5.1
8 4
Separator for QuickLock crossbar* unassembled 70.2 assembled 70.2.1

18

8 4
Notch separator for notch crossbar* unassembled 70.5 assembled 70.5.1

18

4,5
X -1

Width X [mm] 050 065 075 100
35
520.225 521.225 520.250 521.250 520.300 521.300 520.450 521.450
520.065 521.065 150 520.075 521.075 175 520.100 521.100 200
520.150 521.150 250 520.175 521.175 300 520.200 521.200 450
70
14550 14650 19050

Fixed end 145500/190500...1
125
Moving end 145500/190500...2

125
Frontal view of KMA

50
Moving end
Bi + 32 Bi + 14 Bi + 14 Bi + 32 Bi + 14 Bi Bi
40
Bi
40 40
20
20
9 / t=11,2
20
20
40
Fixed end
Width Part No. full set index pivoting (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21 22. 23. 25. 26. 27. 28. 30. 145500. 145500. Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. 145500. 145500.
Bi
[mm]
05. 12.C 50 06. 12.C 65 145500. 190500. 07. 12.C 75 145500. 08. 12.C 87 145500. 190500. 10. 12.C 100 145500. 11. 12.C 112 145500. 190500. 12. 12.C 125 145500. 13. 12.C 137 145500. 190500. 15. 12.C 150 145500. 16. 12.C 162 145500. 190500. 17. 12.C 175 145500. 18. 12.C 187 145500. 190500. 20. 12.C 200 145500. 145500. 21 12.C 212 22. 12.C 225
31. 12.C 312 32. 12.C 325 337 350 362
145500. 33. 12.C 145500. 190500. 35. 12.C 145500. 36. 12.C 145500. 37. 12.C 145500.
375 38. 12.C 387 145500. 190500. 40. 12.C 400 145500. 41. 12.C 412 145500. 42. 12.C 425 145500. 145500. 43. 12.C 437 45. 12.C 450 145500. 190500. 46. 12.C 462 145500. 47. 12.C 475 145500. 48. 12.C 487 145500. 145500. 145500. 145500. 145500. 145500. 50. 12.C 51. 12.C 52. 12.C 53. 12.C 55. 12.C 60. 12.C 500 512 525 537 550 600
145500. 23. 12.C 237 145500. 190500. 25. 12.C 250 145500. 26. 12.C 262 145500. 190500. 27. 12.C 275 145500. 28. 12.C 287 145500. 190500. 30. 12.C 300

Moving end 145510/190510...2
125
14550 14650 19050
Fixed end 145510/190510...1

125
Frontal view of KMA

50
Moving end
Bi + 32 Bi + 14 Bi + 14 Bi + 32 Bi + 14 Bi Bi
20
20
9 / t=11,2
Bi
20
20
Fixed end
Width Part No. full set index locking (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21 22. 23. 25. 26. 27. 28. 30. 145510. 145510. Bi
[mm]
Width Part No. full set index locking (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. 145510. 145510.
Bi
[mm]
05. 12.C 50 06. 12.C 65 145510. 190510. 07. 12.C 75 145510. 08. 12.C 87 145510. 190510. 10. 12.C 100 145510. 11. 12.C 112 145510. 190510. 12. 12.C 125 145510. 13. 12.C 137 145510. 190510. 15. 12.C 150 145510. 16. 12.C 162 145510. 190510. 17. 12.C 175 145510. 18. 12.C 187 145510. 190510. 20. 12.C 200 145510. 145510. 21 12.C 212 22. 12.C 225
31. 12.C 312 32. 12.C 325 337 350 362
145510. 33. 12.C 145510. 190510. 35. 12.C 145510. 36. 12.C 145510. 37. 12.C 145510.
145510. 23. 12.C 237 145510. 190510. 25. 12.C 250 145510. 26. 12.C 262 145510. 190510. 27. 12.C 275 145510. 28. 12.C 287 145510. 190510. 30. 12.C 300
14550 14650 19050

Suitable for hoses with a maximum outer diameter of 270 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar Part No. single part 450.17.RD115 450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250 for snap-open crossbars or Form round round square square square square square square square attached directly on the side link Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : 14550.10/15RHDE115/10.R.0
Max [mm] hose 115 150 200 220 270 150 200 220
450.15.RHD115 115

14550 14650 19050


E4/light e-tubes protect tubes and hoses safely against dirt and chips
14550 14650 19050

(Guide trough available upon request. Delivery in approx. 6-8 weeks from receipt of order)
S S/2 S/2
D2 K2
Moving end
Fixed end
H2

Guide trough available upon request. Delivery in approx. 6-8 weeks from receipt of order. R H2 D2+25 K2 CL 150 266 450 819 124 175 266 530 1001 159 200 266 710 1274 209 250 266 920 1638 359 300 266 1120 1911 509 350 266 1340 2184 659 400 266 1530 2548 829
450 266 ** ** 959
500 266 1830 3185 1159
600* * * * *
Please note: For using *R 600 for long travels (gliding), please consult igus first. **Values upon request.
from page 9.76
HRI
145501465019050 More application examples
14550 14650 19050
Spray-painting robot with System E4 e-chain used in an ATEX version made of igumid ESD. High accelerations of up to 6 m/s2 and high braking rates with a weight of the robot of approx. one ton
14550 14650 19050
E4/light 145501465019050 Options and order key


14550.10.R.0
Crossbar every link
S14550.10.R.0
Crossbar every link
14550.10QZ.R.0 14550.10QE.R.0 14550.10Q.R.0

14650.10.R.0
S14650.10.R.0
14650.10QZ.R.0 14650.10QE.R.0 14650.10Q.R.0
19050.10.R.0
e-tube, closed
S19050.10.R.0
e-tube, closed

14550.10Q.R.0.NC
14550.10Q.R1/R2.0
14550.10Q.R.0.XXL
14550.10Q.R.0.ESD
S14550.10.R.0.NC
14550.10Q.R.0.NC
19050.10.R.0.HT.NC
14550.10.R.0.ESD.NC
14550.10Q.R1/R2.0
19050.10.R1/R2.0.HT 14550.10.R1/R2.0.ESD
S14550.10.R.0.XXL
14550.10Q.R.0.XXL
S14550.10.R.0.HT
19050.10.R.0.HT.NC
19050.10.R1/R2.0.HT
S14550.10.R.0.ESD
14550.10Q.R.0.ESD
14550.10.R.0.ESD.NC 14550.10.R1/R2.0.ESD

14550 14650 19050


NC
+25% 7m

14650.10.R.0.NC 14650.10.R1/R2.0 14650.10.R.0.XXL 19050.10HT.R.0

Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Lid and bottom
14650.10.R.0.ESD
Crossbar every 2nd link

19050.10HTE.R.0
Lid only
Delivery time 3-5 work days
Delivery time 10 work days

Delivery time 1-2 weeks



e-chain (3,0 m)
14550.10.300.0 145500.10.12.C 2 x 70.1.1
Order key
14550.10.300.0
Color
black white*
Color


7.215
15050 15150 19850
80
80
"Light Design", very large inner height

All-sides attachment When to use Series 150501515019850: If weight and price reduction as well as a compromise in strength is needed If an e-chain /e-tube with an inner height of 80 mm is required If inner widths up to 600 mm are required For unsupported lengths up to 4,6 m and fill weights up to 54 kg/m For long travels up to 250 m Also suitable for side-mounted, vertical standing or hanging applications
Chip protection
When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (46 dB(A)) Series E6.80, page 8.88 If larger unsupported lengths are required in side-mounted applications Series E4.80, page 7.96 If increased unsupported lengths and longer travels are required Series E4.80, page 7.96

25% faster assembly with QuickLock system Very high capacity due to the undercut design The new igus E4 e-chain opener reduces assembly time page 7.161


7.216

Zusatzlast [kg/m] 85
HF FLG
15050 15150 19850
75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
H S (FLG) S (FLB)
FLB
FLG
FLB
0 0.5 1.0 1.5 2.0 2.5 3.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 2.0 4.0 6.0
3.5
4.0
4.5
5.0
5.5
6.0
S D S/2
Technical Data
Moving end
91 H R
Fixed end
108
HF = H + 60
H - 108
R
-0 H +25
150 410
200 510
250 610
300 710
350 810
400 910
500 1110
600 1310 750 2070
15050 15150 19850
Part No.
Bi
[mm]
Ba
[mm]
15050 15150
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
15050 15150
[kg/m] [kg/m]
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275
80 95 105 117 130 143 155 168 180 193 205 218 230 243 255 268 280 293 305
3,85 3,95 4,00 4,05 4,18 4,31 4,38 4,51 4,58 4,69 4,80 4,91 4,93 5,04 5,10 5,24 5,32 5,41 5,52
3,84 3,88 3,92 3,96 4,00 4,07 4,10 4,17 4,20 4,26 4,31 4,37 4,38 4,43 4,47 4,53 4,58 4,62 4,68
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
343 355 368 380 393 405 418 430 443 455 468 480 493 505 518 530 543 555 568 580 630
5,80 5,85 6,03 6,18 6,19 6,20 6,29 6,49 6,64 6,80 6,86 6,93 6,95 7,08 7,16 7,22 7,24 7,28 7,44 7,92 8,12
4,82 4,84 4,93 5,01 5,02 5,02 5,06 5,16 5,24 5,31 5,35 5,38 5,39 5,46 5,49 5,52 5,53 5,56 5,63 5,87 5,97
15050. 15150. 27. R.0
15050. 15150. 53. R.0
15050. 15150. 28. R.0 287 318 5,54 4,69 15050. 15150. 55. R.0 15050. 15150. 30. R.0 300 330 5,76 4,80 15050. 15150. 60. R.0 Available bending radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 Supplement Part No. with required radius (R). Example: 15050.30.300.0
2

page 7.163

15050 15150 19850
fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
19850
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
19850
[kg/m]
19850. 07. R.0 19850. 10. R.0 19850. 12. R.0 19850. 15. R.0 19850. 17. R.0 19850. 20. R.0
75 100 125 150 175 200
105 130 155 180 205 230
4,46 4,74 5,10 5,53 5,88 6,11
19850. 25. R.0 19850. 27. R.0 19850. 30. R.0 19850. 35. R.0 19850. 40. R.0 19850. 46. R.0
250 275 300 350 400 462
280 305 330 380 430 493
6,83 7,26 7,49 8,24 9,20 9,66
Available bending radii R [mm] 200 | 250 | 300 | 350 | 400 | 500 | 600 Supplement Part No. with required radius (R). Example: 19850.30.300.0
Dimensioning

15050. 30. 300. 0 15150. 30. 300. 0 19850. 30. 300. 0
Ba Bi
72 max.


108
80
15050 15150 19850

Part No.

Bi
[mm]
Part No.

Bi
[mm]
15050. 15150. 15 QZ.R.0 15 QE.R.0 15 Q. R.0 150 15050. 15150. 16 QZ.R.0 16 QE.R.0 16 Q. R.0 162 15050. 15150. 17 QZ.R.0 17 QE.R.0 17 Q. R.0 175 15050. 15150. 18 QZ.R.0 18 QE.R.0 18 Q. R.0 187 15050. 15150. 20 QZ.R.0 20 QE.R.0 20 Q. R.0 200 15050. 15150. 21 QZ.R.0 21 QE.R.0 21 Q. R.0 212 15050. 15150. 22 QZ.R.0 22 QE.R.0 22 Q. R.0 225 15050. 15150. 23 QZ.R.0 23 QE.R.0 23 Q. R.0 237 15050. 15150. 25 QZ.R.0 25 QE.R.0 25 Q. R.0 250 15050. 15150. 26 QZ.R.0 26 QE.R.0 26 Q. R.0 262 15050. 15150. 27 QZ.R.0 27 QE.R.0 27 Q. R.0 275 15050. 15150. 28 QZ.R.0 28 QE.R.0 28 Q. R.0 287 15050. 15150. 30 QZ.R.0 30 QE.R.0 30 Q. R.0 300 15050. 15150. 31 QZ.R.0 31 QE.R.0 31 Q. R.0 312 15050. 15150. 15050. 15150. 15050. 15150. 15050. 15150. 32 QZ.R.0 33 QZ.R.0 35 QZ.R.0 36 QZ.R.0 32 QE.R.0 33 QE.R.0 35 QE.R.0 36 QE.R.0 32 Q. R.0 33 Q. R.0 35 Q. R.0 36 Q. R.0 325 337 350 362
15050. 15150. 41 QZ.R.0 41 QE.R.0 41 Q. R.0 412 15050. 15150. 42 QZ.R.0 42 QE.R.0 42 Q. R.0 425 15050. 15150. 43 QZ.R.0 43 QE.R.0 43 Q. R.0 437 15050. 15150. 45 QZ.R.0 45 QE.R.0 45 Q. R.0 450 15050. 15150. 46 QZ.R.0 46 QE.R.0 46 Q. R.0 462 15050. 15150. 47 QZ.R.0 47 QE.R.0 47 Q. R.0 475 15050. 15150. 48 QZ.R.0 48 QE.R.0 48 Q. R.0 487 15050. 15150. 50 QZ.R.0 50 QE.R.0 50 Q. R.0 500 15050. 15150. 51 QZ.R.0 51 QE.R.0 51 Q. R.0 512 15050. 15150. 52 QZ.R.0 52 QE.R.0 52 Q. R.0 525 15050. 15150. 53 QZ.R.0 53 QE.R.0 53 Q. R.0 537 15050. 15150. 55 QZ.R.0 55 QE.R.0 55 Q. R.0 550 15050. 15150. 60 QZ.R.0 60 QE.R.0 60 Q. R.0 600
15050. 15150. 37 QZ.R.0 37 QE.R.0 37 Q. R.0 375 15050. 15150. 38 QZ.R.0 38 QE.R.0 38 Q. R.0 387 QuickLock crossbars: inner widths from 150 mm possible! 15050. 15150. 40 QZ.R.0 40 QE.R.0 40 Q. R.0 400 Available bending radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 Supplement Part No. with required radius (R). Example: 15050.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q
15050 15150 19850
...10 dB(A)
...NC-Version

With pads
NC

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
S15050. S15150. S15050. S15150.
05. R.0 50 S15050. S15150. 06. R.0 65 S15050. S15150.
31. R.0 312 32. R.0 325
15050. 15150. 15050. 15150.
05. R.0.NC 50 15050. 15150. 06. R.0.NC 65 15050. 15150.
31. R.0.NC 312 32. R.0.NC 325
S15050. S15150. S19850. 07. R.0 75 S15050. S15150. 33. R.0 337 S15050. S15150. 08. R.0 87 S15050. S15150. S19850. 35. R.0 350 S15050. S15150. S19850. 10. R.0 100 S15050. S15150. S15050. S15150. 11. R.0 112 S15050. S15150. S15050. S15150. S19850. 12. R.0 125 S15050. S15150. 36. R.0 362 37. R.0 375 38. R.0 387
15050. 15150. 19850. 07. R.0.NC 75 15050. 15150. 33. R.0.NC 337 15050. 15150. 08. R.0.NC 87 15050. 15150. 19850. 35. R.0.NC 350 15050. 15150. 19850. 10. R.0.NC 100 15050. 15150. 15050. 15150. 11. R.0.NC 112 15050. 15150. 15050. 15150. 19850. 12. R.0.NC 125 15050. 15150. 36. R.0.NC 362 37. R.0.NC 375 38. R.0.NC 387
S15050. S15150. 13. R.0 137 S15050. S15150. S19850. 40. R.0 400 S15050. S15150. S19850. 15. R.0 150 S15050. S15150. 41. R.0 412 S15050. S15150. 16. R.0 162 S15050. S15150. S15050. S15150. S19850. 17. R.0 175 S15050. S15150. S15050. S15150. 18. R.0 187 S15050. S15150. 42. R.0 425 43. R.0 437 45. R.0 450
15050. 15150. 13. R.0.NC 137 15050. 15150. 19850. 40. R.0.NC 400 15050. 15150. 19850. 15. R.0.NC 150 15050. 15150. 41. R.0.NC 412 15050. 15150. 16. R.0.NC 162 15050. 15150. 15050. 15150. 19850. 17. R.0.NC 175 15050. 15150. 15050. 15150. 18. R.0.NC 187 15050. 15150. 42. R.0.NC 425 43. R.0.NC 437 45. R.0.NC 450
S15050. S15150. S19850. 20. R.0 200 S15050. S15150. S19850. 46. R.0 462 S15050. S15150. 21. R.0 212 S15050. S15150. 47. R.0 475 S15050. S15150. 22. R.0 S15050. S15150. 23. R.0 S15050. S15150. S19850. 25. R.0 S15050. S15150. 26. R.0 225 237 250 262 S15050. S15150. S15050. S15150. S15050. S15150. S15050. S15150. 48. R.0 50. R.0 51. R.0 52. R.0 487 500 512 525
15050. 15150. 19850. 20. R.0.NC 200 15050. 15150. 19850. 46. R.0.NC 462 15050. 15150. 21. R.0.NC 212 15050. 15150. 47. R.0.NC 475 15050. 15150. 22. R.0.NC 15050. 15150. 23. R.0.NC 15050. 15150. 19850. 25. R.0.NC 15050. 15150. 26. R.0.NC 225 237 250 262 15050. 15150. 15050. 15150. 15050. 15150. 15050. 15150. 48. R.0.NC 50. R.0.NC 51. R.0.NC 52. R.0.NC 487 500 512 525
S15050. S15150. S19850. 27. R.0 275 S15050. S15150.
53. R.0 537
15050. 15150. 19850. 27. R.0.NC 275 15050. 15150.
53. R.0.NC 537 55. R.0.NC 550 60. R.0.NC 600
S15050. S15150. 28. R.0 287 S15050. S15150. 55. R.0 550 15050. 15150. 28. R.0.NC 287 15050. 15150. S15050. S15150. S19850. 30. R.0 300 S15050. S15150. 60. R.0 600 15050. 15150. 19850. 30. R.0.NC 300 15050. 15150. Available bending radii R [mm] 150* | 200 | 250 | 300 | 350 | 400 | 500 | 600 *not available for e-tubes Supplement Part No. with required radius (R). Example: S15050.30.300.0 or 15050.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S"

15050 15150 19850

5
14 14 14 14 56 4,5 40
min.40/16
80.1.1
80.3.1
521.X
80.4.1

18


8

3,5 10,5
18


40
80

15050 15150 19850
5
14 14 14 14 56 4,5 40
min.40/16
80.2.1
521.X
521.X
80.5.1
8 4

18
8 4

18
4,5
X -1

Width X [mm] 050 065 075 100
40
520.225 521.225 520.250 521.250 520.300 521.300 520.450 521.450
520.065 521.065 150 520.075 521.075 175 520.100 521.100 200
520.150 521.150 250 520.175 521.175 300 520.200 521.200 450
80
15050 15150 19850

7 7
min.40/16
517
515
4,5
421.X
519
T803M
10 3
509 519

6 12
505 515
12 4

22
4,5

X-8
507 517
Shelf 420.X

Width X [mm] 018 023 025 028 033 043
420.18 420.23 420.25 420.28 420.33 420.43
421.18 421.23 421.25 421.28 421.33 421.43
Width X [mm] 050 062 075 088 100 125
unassembled
assembled
420.50 420.62 420.75 420.88 420.100 420.125
421.50 421.62 421.75 421.88 421.100 421.125
Width X [mm] 150 175 187 200
unassembled
80
assembled
420.150 420.175 420.187 420.200
421.150 421.175 421.187 421.200

15050 15150 19850
14
4,5
7 7
512
513
421.X
520
514
518
490.27
80
min.40/16
8 8
503 513
Works like middle plate, for applications exposed 510 520 to very high humidity (> 85%).
21
Side plate 502

502 512

22 4
504 514

For applications exposed to very high humidity (> 85%). Extra retention force by asymmetric claws. Ensure proper alignment. Tip: one Locking separator per e-chain link for better mounting.
22
508 518

9 27
Rollclip
15050 15150 19850

Fixed end 150500/198500...1
125
Moving end 150500/198500...2

125
Frontal view of KMA

66
Moving end
Bi + 37 Bi + 20 Bi + 37 Bi +20 Bi + 20 Bi Bi Bi
45
45
9
45
20
35
9 / t=11,2
35
20
45
Fixed end
Width Part No. full set index pivoting (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. 150500. 150500. Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. 150500. 150500.
Bi
[mm]
05. 12.C 50 06. 12.C 65 150500. 198500. 07. 12.C 75 150500. 08. 12.C 87 150500. 198500. 10. 12.C 100 150500. 11. 12.C 112 150500. 198500. 12. 12.C 125 150500. 13. 12.C 137 150500. 198500. 15. 12.C 150 150500. 16. 12.C 162 150500. 198500. 17. 12.C 175 150500. 18. 12.C 187 150500. 198500. 20. 12.C 200 150500. 150500. 21. 12.C 212 22. 12.C 225
31. 12.C 312 32. 12.C 325 337 350 362
150500. 33. 12.C 150500. 198500. 35. 12.C 150500. 36. 12.C 150500. 37. 12.C 150500.
150500. 23. 12.C 237 150500. 198500. 25. 12.C 250 150500. 26. 12.C 262 150500. 198500. 27. 12.C 275 150500. 28. 12.C 287 150500. 198500. 30. 12.C 300

Moving end 151500/199500...2
125
15050 15150 19850
Fixed end 151500/199500...1

125
Frontal view of KMA

66
Moving end
20
35
9 / t=11,2
35
20
Fixed end
Width Part No. full set index locking (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. 151500. 151500. Bi
[mm]
Width Part No. full set index locking (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. 151500. 151500.
Bi
[mm]
05. 12.C 50 06. 12.C 65 151500. 199500. 07. 12.C 75 151500. 08. 12.C 87 151500. 199500. 10. 12.C 100 151500. 11. 12.C 112 151500. 199500. 12. 12.C 125 151500. 13. 12.C 137 151500. 199500. 15. 12.C 150 151500. 16. 12.C 162 151500. 199500. 17. 12.C 175 151500. 18. 12.C 187 151500. 199500. 20. 12.C 200 151500. 151500. 21. 12.C 212 22. 12.C 225
31. 12.C 312 32. 12.C 325 337 350 362
151500. 33. 12.C 151500. 199500. 35. 12.C 151500. 36. 12.C 151500. 37. 12.C 151500.
151500. 23. 12.C 237 151500. 199500. 25. 12.C 250 151500. 26. 12.C 262 151500. 199500. 27. 12.C 275 151500. 28. 12.C 287 151500. 199500. 30. 12.C 300
15050 15150 19850
Bi 1
Bi 2
Bi 3
Order example - 3 chambers 15050.Bi1 / Bi2 / Bi3.R.0 = 15050.10 / 20 / 10.200.0 Extension links: single-part order: 522.R. (please indicate radius)



79,5 +1
25,5
11
35
20
E4/light 150501515019850 ore options M
15050 15150 19850

or side-mounted applications F erves as a clip-on, lateral guide for hoses and cables on e-chains S
Order example here: inner width (
Bi 15)0
Locking clip, to open along inner radius Z : " " 15050.15.B12.200Z.R.0 Locking clip, to open along outer radius " E": 15050.15.B12.200E.R.0
he loops can be adjusted as required T tylish and economical S ompatible with many E4 e-chains C ne clip and one locking band are needed for each e-chain link O
Part No.
Form
Locking clip, comprising a locking element 450.B12 450.B12.200 Locking band, comprising a locking element and band; 12 x 1,5 x 0 2 mm

lC amps, tiewrap plates, nuggets and plug-in clips. he complete chainfix range with many T order options from page 10.1

or support of the lower run. iS mple one-piece F support trays according to your requirements and specification from page 9.70
15050 15150 19850

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 150 242 550 910 209 200 242 800 1274 409 250 242 950 1638 509 300 242 1200 2002 709 350 242 1550 2457 1009 400 242 1700 2730 1109
500 242 2175 3458 1484
600* * * * *
*R600 not suitable for long travel applications. Please consult igus

Travels up to 800 m
vmax 10 m/s
page 9.85
Travels up to 800 m
vmax 6,0 m/s
page 9.88

Travels 50 m
vmax 1,5 m/s
upon request
Specialty:
page 9.97
from page 9.76
HRI

BRa 40 29 BRi Ba + 4 Ba Bi 2 11,5
15050 15150 19850

.05 .06 .07 .08 84 99 109 121 134 146 159 171 184 196 209 221 234 246 259 271 284 296 309 321 334 346 359 371 384 396 409 421 434 446 459 471 484 496 509 521 534 546 559 571 584 634 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.700 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.675 960.50.700 960.50.700 960.50.750
ha
HRi 2 x ha 108
HRa = 236
.10
51,5
.11 .12 .13
M8 x20
18,4
.15 .16
18 8
.17 .18
.20 .21 .22 .23 .25 .26 .27
page 9.16
.28 .30 .31
975.30.SL
.32 .33 .35 .36 .37
.38 .40 .41 .42
Part No. 975.30.SLA
.43 .45 .46 .47 .48
nMon = nRi + 1
nRi x 2000 mm
.50 .51 .52 .53
.55
from page 9.38

.60
15050 15150 19850


15050.30.R.0
Crossbar every link
S15050.30.R.0
Crossbar every link
15050.30QZ.R.0 15050.30QE.R.0 15050.30Q.R.0

15150.30.R.0
S15150.30.R.0
15150.30QZ.R.0 15150.30QE.R.0 15150.30Q.R.0
19850.30.R.0
e-tube, closed
S19850.30.R.0
e-tube, closed

15050.30Q.R.0.NC
15050.30Q.R1/R2.0
15050.30Q.R.0.XXL
15050.30Q.R.0.ESD
S15050.30.R.0.NC
15050.30Q.R.0.NC
19850.30.R.0.HT.NC
15050.30.R.0.ESD.NC
15050.30Q.R1/R2.0
19850.30.R1/R2.0.HT 15050.30.R1/R2.0.ESD
S15050.30.R.0.XXL
15050.30Q.R.0.XXL
S15050.30.R.0.HT
19850.30.R.0.HT.NC
19850.30.R1/R2.0.HT
S15050.30.R.0.ESD
15050.30Q.R.0.ESD
15050.30.R.0.ESD.NC 15050.30.R1/R2.0.ESD

15050 15150 19850


NC
+25% 7m

15150.30.R.0.NC 15150.30.R1/R2.0 15150.30.R.0.XXL 19850.30HT.R.0 15150.30.R.0.ESD


19850.30HTE.R.0
Lid only




e-chain (3,0 m)
15050.30.300.0 150500.30.12.C 2 x 80.1.1
Order key
15050.30.300.0
Color
black white*
Color


7.233
15250 15350
E4/light Series 1525015350 Introduction

NEW in this catalog
86
"Light Design", very large, new inner height

All-sides attachment When to use Series 1525015350: If weight and price reduction as well as a compromise in strength is needed If an e-chain /e-tube with an inner height of 86 mm is required If inner widths up to 400 mm are required For unsupported lengths up to 4,6 m and fill weights up to 54 kg/m For long travels up to 250 m Also suitable for side-mounted, vertical standing or hanging applications
When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (46 dB(A)) Series E6.80, page 8.88 If larger unsupported lengths are required in side-mounted applications Series E4.80, page 7.96 If increased unsupported lengths and longer travels are required Series E4.80, page 7.96 If high fill weights and/or stiff cables and hoses are used Series 15050, page 7.216 If chip protection is necessary Series 19850, page 7.216


7.234
E4/light Series 1525015350 Dimensions Unsupported

HF FLG
15250 15350
75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
H S (FLG) S (FLB)
FLB
FLG
FLB
4.0
4.5
5.0
5.5
6.0
S D S/2
Technical Data
Moving end
91 H R
Fixed end
108
HF = H + 60
H - 108
R
-0 H +25
150 410
200 510
250 610
300 710
350 810
400 910
500 1110
600 1310 750 2070
15250 15350
Part No.
Bi
[mm]
Ba
[mm]
15250 15350
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
15250 15350
[kg/m] [kg/m]
15250. 15350. 05. 15250. 15350. 06.
R.0 R.0
50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212
76 94 101 114 126 134 139 151 164 176 189 194 201 214 226 239
3,64 3,72 3,74 3,79 3,84 3,87 3,88 3,95 3,98 4,04 4,06 4,11 4,12 4,15 4,23 4,26
3,56 3,60 3,61 3,63 3,65 3,67 3,68 3,71 3,73 3,75 3,76 3,79 3,80 3,81 3,85 3,86
15250. 15350. 23. R.0 15250. 15350. 237. R.0 15250. 15350. 25. R.0 15250. 15350. 262. R.0 15250. 15350. 28. 15250. 15350. 29. 15250. 15350. 30. R.0 R.0 R.0
225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
251 264 276 289 301 314 326 339 351 364 376 389 401 414 426
4,32 4,34 4,42 4,47 4,51 4,53 4,61 4,63 4,69 4,73 4,87 4,92 4,97 5,01
3,89 3,90 3,94 3,97 3,99 4,00 4,04 4,05 4,08 4,10 4,17 4,20 4,22 4,24
15250. 15350. 07. R.0 15250. 15350. 087. R.0 15250. 15350. 10. R.0 15250. 15350. 11. R.0 15250. 15350. 112. R.0 15250. 15350. 12. R.0 15250. 15350. 137. R.0 15250. 15350. 15. R.0 15250. 15350. 162. R.0 15250. 15350. 17. R.0 15250. 15350. 18. R.0 15250. 15350. 187. R.0 15250. 15350. 20. R.0 15250. 15350. 212. R.0
15250. 15350. 312. R.0 15250. 15350. 325. R.0 15250. 15350. 337. R.0 15250. 15350. 350. R.0 15250. 15350. 362. R.0 15250. 15350. 375. R.0 15250. 15350. 387. R.0 15250. 15350. 400. R.0
5,05 4,26 kg
2

page 7.163

15250 15350
Circular movements (also with reverse bending radius "RBR") possible
Dimensioning

15250. 30. 300. 0 15350. 30. 300. 0
Ba Bi
75 max.
15250.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, color black 15350.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, color black

More order examples, variations and configurations
page 7.248
108
86
15250 15350

Part No.

Bi
[mm]
Part No.

Bi
[mm]
15250. 15350. 10. QZ.R.0 10. QE.R.0 10. Q. R.0 15250. 15350. 11. QZ.R.0 11. QE.R.0 11. Q. R.0 15250. 15350. 112.QZ.R.0 112.QE.R.0 112.Q. R.0 15250. 15350. 12. QZ.R.0 12. QE.R.0 12. Q. R.0 15250. 15350. 137.QZ.R.0 137.QE.R.0 137.Q. R.0 15250. 15350. 15. QZ.R.0 15. QE.R.0 15. Q. R.0 15250. 15350. 162.QZ.R.0 162.QE.R.0 162.Q. R.0 15250. 15350. 17. QZ.R.0 17. QE.R.0 17. Q. R.0 15250. 15350. 18. QZ.R.0 18. QE.R.0 18. Q. R.0 15250. 15350. 187.QZ.R.0 187.QE.R.0 187.Q. R.0 15250. 15350. 20. QZ.R.0 20. QE.R.0 20. Q. R.0 15250. 15350. 212.QZ.R.0 212.QE.R.0 212.Q. R.0 15250. 15350. 23. QZ.R.0 23. QE.R.0 23. Q. R.0 15250. 15350. 237.QZ.R.0 237.QE.R.0 237.Q. R.0 15250. 15350. 25. QZ.R.0 25. QE.R.0 25. Q. R.0 15250. 15350. 262.QZ.R.0 262.QE.R.0 262.Q. R.0
100 108 112 125 137 150 162 168 175 187 200 212 225 237 250 262
15250. 15350. 28. QZ.R.0 28. QE.R.0 15250. 15350. 29. QZ.R.0 29. QE.R.0 15250. 15350. 30. QZ.R.0 30. QE.R.0 15250. 15350. 312.QZ.R.0 312.QE.R.0 15250. 15350. 325.QZ.R.0 325.QE.R.0 15250. 15350. 337.QZ.R.0 337.QE.R.0 15250. 15350. 350.QZ.R.0 350.QE.R.0 15250. 15350. 362.QZ.R.0 362.QE.R.0 15250. 15350. 375.QZ.R.0 375.QE.R.0 15250. 15350. 387.QZ.R.0 387.QE.R.0 15250. 15350. 400 QZ.R.0 400 QE.R.0
28. Q. R.0 29. Q. R.0 30. Q. R.0 312.Q. R.0 325.Q. R.0 337.Q. R.0 350.Q. R.0 362.Q. R.0 375.Q. R.0 387.Q. R.0 400 Q. R.0
275 287 300 312 325 337 350 362 375 387 400
Available bending radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 Supplement Part No. with required radius (R). Example: 15250.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q Part No. 15250.30QZ.300.0 = QuickLock crossbar for inner radius
Part No. 15250.30QE.300.0 = QuickLock crossbar for outer radius Part No. 15250.30Q .300.0 = QuickLock crossbar for both radii
15250 15350
...10 dB(A)
...NC-Version

With pads
NC

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
S15250. S15350. 05. R.0 50 S15250. S15350. 06. R.0 68 S15250. S15350. 07. R.0 75 S15250. S15350. 087. R.0 87
S15250. S15350. 23. R.0 225 S15250. S15350. 237. R.0 237 S15250. S15350. 25. R.0 250 S15250. S15350. 262. R.0 262
15250. 15350.05. R.0.NC 50 15250. 15350.06. R.0.NC 68 15250. 15350.07. R.0.NC 75 15250. 15350.087.R.0.NC 87
15250. 15350.23. R.0.NC 225 15250. 15350.237.R.0.NC 237 15250. 15350.25. R.0.NC 250 15250. 15350.262.R.0.NC 262
S15250. S15350. 10. R.0 100 S15250. S15350. 28. R.0 275 S15250. S15350. 11. R.0 108 S15250. S15350. 29. R.0 287 S15250. S15350. 112. R.0 112 S15250. S15350. 30. R.0 300 S15250. S15350. 12. R.0 125 S15250. S15350. 312. R.0 312 S15250. S15350. 137. R.0 137 S15250. S15350. 325. R.0 325 S15250. S15350. 15. R.0 150 S15250. S15350. 337. R.0 337 S15250. S15350. 162. R.0 162 S15250. S15350. 350. R.0 350 S15250. S15350. 17. R.0 168 S15250. S15350. 362. R.0 362 S15250. S15350. 18. R.0 175 S15250. S15350. 375. R.0 375 S15250. S15350. 187. R.0 187 S15250. S15350. 387. R.0 387 S15250. S15350. 20. R.0 200 S15250. S15350. 400. R.0 400 S15250. S15350. 212. R.0 212
15250. 15350.10. R.0.NC 100 15250. 15350.28. R.0.NC 275 15250. 15350.11. R.0.NC 108 15250. 15350.29. R.0.NC 287 15250. 15350.112.R.0.NC 112 15250. 15350.30. R.0.NC 300 15250. 15350.12. R.0.NC 125 15250. 15350.312.R.0.NC 312 15250. 15350.137.R.0.NC 137 15250. 15350.325.R.0.NC 325 15250. 15350.15. R.0.NC 150 15250. 15350.337.R.0.NC 337 15250. 15350.162.R.0.NC 162 15250. 15350.350.R.0.NC 350 15250. 15350.17. R.0.NC 168 15250. 15350.362.R.0.NC 362 15250. 15350.18. R.0.NC 175 15250. 15350.375.R.0.NC 375 15250. 15350.187.R.0.NC 187 15250. 15350.387.R.0.NC 387 15250. 15350.20. R.0.NC 200 15250. 15350.400.R.0.NC 400 15250. 15350.212.R.0.NC 212
Available bending radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 Supplement Part No. with required radius (R). Example: S15250.30.300.0 or 15250.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. S15250.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. 15250.30.300.0.NC = e-chain (crossbars every link) without pretension

15250 15350

5
14 14 14 14 56 3,4 43
86.1.1
86.3.1
3210.X
86.4.1

18

Separator with a wide base for maximum locking strength and safe standing in e-chains .
Separator, narrow base unassembled

8

86.3 86.3.1 Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available
assembled
for QuickLock crossbars.

18

Asymmetrical separator, for defined distance. No additional spacers necessary for e-chains .
43
86

15250 15350
5
14 14 14 14 56 3,4 43
86.2.1
3210.X
3210.X
86.5.1

14
easy cable assembly (slight grip).
8 4

Notch separator for the new notch crossbar, with scaling on the notch crossbars. For exact positioning in e-chains .
18
Recommended for side-mounted applications.

3,4
X -1

43
86
15250 15350
E4/light 1525015350 KMA mounting brackets pivoting


125

125
Frontal view of KMA

66
Moving end
45
45
9
45
20
35
9 / t=11,2
35
20
45
Fixed end
Width Part No. full set index pivoting (+ C-profile option) .05 .06 .07 .087 .10 .11 .112 .12 .137 .15 .162 .17 .18 .187 .20 .212 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 05. 12.C 06. 12.C 07. 12.C 087. 12.C 10. 12.C 11. 12.C 112. 12.C 12. 12.C 137. 12.C 15. 12.C 162. 12.C 17. 12.C 18. 12.C 187. 12.C 20. 12.C 212. 12.C Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) .23 .237 .25 .262 .28 .29 .30 .312 .325 .337 .350 .362 .375 .387 .400 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 23. 12.C 237. 12.C 25. 12.C 262. 12.C 28. 12.C 29. 12.C 30. 12.C 312 12.C 325. 12.C 337. 12.C 350. 12.C 362 12.C 375. 12.C 387. 12.C 400. 12.C
Bi
[mm]
50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212
225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
E4/light 1525015350 KMA mounting brackets locking

125
15250 15350

125
Frontal view of KMA

66
Moving end
20
35
9 / t=11,2
35
20
Fixed end
Width Part No. full set index locking (+ C-profile option) .05 .06 .07 .087 .10 .11 .112 .12 .137 .15 .162 .17 .18 .187 .20 .212 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 05. 12.C 06. 12.C 07. 12.C 087. 12.C 10. 12.C 11. 12.C 112. 12.C 12. 12.C 137. 12.C 15. 12.C 162. 12.C 17. 12.C 18. 12.C 187. 12.C 20. 12.C 212. 12.C Bi
[mm]
Width Part No. full set index locking (+ C-profile option) .23 .237 .25 .262 .28 .29 .30 .312 .325 .337 .350 .362 .375 .387 .400 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 23. 12.C 237. 12.C 25. 12.C 262. 12.C 28. 12.C 29. 12.C 30. 12.C 312 12.C 325. 12.C 337. 12.C 350. 12.C 362 12.C 375. 12.C 387. 12.C 400. 12.C
Bi
[mm]
50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212
225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
15250 15350
E4/light Series 1525015350 More options

Suitable for hoses with a maximum outer diameter of 115 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar Part No. single part 385.18.RD115 for snap-open crossbars or Form round round attached directly on the side link Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : 15250.10/15RHDE115/10.R.0
Max [mm] hose 115
385.15.RHD115 115

385.02
Option 385.03 Bi Option Bi-37,5 mm
Option
Option
Hinged crossbars
Typically e-chain crossbars are completely removable. For cases where the snap-open crossbars have to remain at the open link of the e-chain , a hinged design has been developed Please consult igus for design assistance Hinged crossbar: Part No. 385.02

Order example (here: inner width Bi 150) 15250.15.Z.R.0 = 15250.15.01.R.0 Supplement Index "Z" with required option number , , or
E4/light Series 1525015350 e-chain accessories
15250 15350


System E4 e-chain - can be filled with cables of diameters up to 100 mm
15250 15350
Series 1525015350 Dimensions Long travels

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 150 242 550 910 209 200 242 800 1274 409 250 242 950 1638 509 300 242 1200 2002 709 350 242 1550 2457 1009 400 242 1700 2730 1109
500 242 2175 3458 1339
600* * * * *
*R600 not suitable for long travel applications. Please consult igus

Travels up to 800 m
vmax 10 m/s
page 9.85
Travels up to 800 m
vmax 6,0 m/s
page 9.88

Travels 50 m
vmax 1,5 m/s
upon request
Specialty:
page 9.97
from page 9.76
HRI

BRa 40 29 BRi Ba + 4 Ba Bi 2 11,5
15250 15350

.05 .06 .07 80 98 105 118 130 138 143 155 168 180 193 198 205 218 230 243 255 268 280 293 305 318 330 343 355 368 380 393 405 418 430 960.50.200 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550
ha
HRi 2 x ha
HRa = 236
108
.087
51,5
.10 .11 .112
M8 x20
18,4
.12 .137
18 8
.15 .162 .17 .18 .187 .20 .212 .23
Length of the C-profile according to dimension BRi (see table) Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic, 2m Glide strips, plastic, 2 m (without glide strips on request) Optional: Silencer profile, rubber Components, installation set "Basic": table Screw M8 x 20 Bottom clamp, aluminum C-profile, galvanized steel Sliding nut M8 Interface connector, plastic
page 9.16
.237 .25 .262
975.30.SL
.28 .29 .30 .312
.325 .337 .350 .362
Part No. 975.30.SLA
.375 .387 .400
nMon = nRi + 1
nRi x 2000 mm
from page 9.38

15250 15350


15250.30.R.0
Crossbar every link
S15250.30.R.0
Crossbar every link
15250.30QZ.R.0 15250.30QE.R.0 15250.30Q.R.0

15350.30.R.0
S15350.30.R.0
15350.30QZ.R.0 15350.30QE.R.0 15350.30Q.R.0

Low-noise option Low-noise option QuickLock crossbar NCVersion RBRVersion XXLMaterial ESDMaterial S15250.30Q.R.0 QuickLock crossbar S15250.30Q.R.0 NCVersion S15250.30.R.0.NC RBRVersion XXLMaterial S15250.30.R.0.XXL ESDMaterial S15250.30.R.0.ESD
15250.30Q.R.0.NC
15250.30Q.R1/R2.0
15250.30Q.R.0.XXL
15250.30Q.R.0.ESD
S15250.30.R.0.NC
15250.30Q.R.0.NC
15250.30.R.0.ESD.NC
15250.30Q.R1/R2.0
15250.30.R1/R2.0.ESD
S15250.30.R.0.XXL
15250.30Q.R.0.XXL
S15250.30.R.0.ESD
15250.30Q.R.0.ESD
15250.30.R.0.ESD.NC 15250.30.R1/R2.0.ESD

15250 15350

NC
+25% 7m
15250.30.R.0.NC 15250.30.R1/R2.0 15250.30.R.0.XXL 15250.30.R.0.ESD

Crossbar every link Crossbar every link Crossbar every link Crossbar every link
15350.30.R.0.NC 15350.30.R1/R2.0 15350.30.R.0.XXL 15350.30.R.0.ESD

Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link

(2-5 Werktage mit Expresszuschlag)

**Seitenbnder aus XXL-Material

e-chain (3,0 m)
15250.30.300.0 152500.30.12.C 2 x 86.2.1
Order key
15250.30.300.0
Color
black white*
Color


7.250
E4/00
E4.1-predecessor for smooth running and easy assembly
7.251
For new constructions we recommend: System E4.1 from page 7.6
E4/00 - The E4.1predecessor for smooth running and easy assembly

E4/00 (pronounced: E4-hundred) - Its "inner link - outer link" design makes it easy to assemble and disassemble on site. The "noise buffer" design feature reduces operating noises noticeably. The system E4/00 is furthermore available from stock Typical industries and applications Robotics and handling Material handling Freezing environment Construction machinery Machine tools Woodworking machinery Machines of all kinds Semicon Cleanroom Welding machines Gerneral machinery
IPA Certificate, Cleanroom ISO Class 3 (DIN 146441) at v = 1 m/s for Series 280.10.100.0 tested with igus chainflex cables

ESD/ATEX upon request Low-noise due to special rubber pads design System E4/00 proved for long travels System E4 4-piece design link
7.252
Long unsupported spans, high stability
Quiet and strong - ideal for handling applications
Sturdy design for construction machines
Next Page
Find selection tables and assembly instructions
7.253
E4/00
System E4/00 | Excellent stability

Noise absorbing buffer Can be opened from both sides Material igumid G Lateral glide -40/+120C surfaces
E4/00: e-chains with a 4-piece design link

Lowest noise in its class Further noise reduction with rubber pads (Series E4/101) Broad application spectrum Numerous interior separation possibilities Broad system of modular accessories Widths up to 3000 mm using extension links Maximum stability in the igus range
Can be opened along both radii Max. travel: 200 - 400 m You can find more technical data about the material, chemical resistance, temperatures Inner/-outer link principle, easy to assemble Design, from page 1.38
Selection table
Series Inner height hi [mm] Inner width Bi [mm] Outer width Ba [mm] Outer height ha [mm] Bending radius R [mm] Unsupported length max. [m] page

220 280 380 400 600 640 28 32 42 56 108 112 40 - 300 50 - 400 50 - 400 50 - 600 200 - 600 87 - 562 60 - 320 73 - 423 76 - 426 84 - 634 252 - 652 139 - 614 42 54 64 84 140 140 55 - 250 63 - 300 75 - 350 135 - 500 200 - 1000 200 - 1000 2,00 3,00 3,80 4,50 7,00 7,00 7.256 7.264 7.274 7.284 7.294 7.302

290 390 410 601 32 42 56 108 50 - 400 50 - 400 50 - 600 200 - 600 73 - 423 76 - 426 84 - 634 252 - 652 54 64 84 140 63 - 300 75 - 350 135 - 500 200 - 1000 3,00 3,80 4,50 7,00 7.264 7.274 7.284 7.294
e-tubes
R760 R770 R780 R880 R608 28 32 42 56 108 50 - 300 50 - 300 50 - 300 75 - 462 200 - 500 70 - 320 73 - 323 76 - 326 109 - 497 252 - 552 42 54 64 84 140 75 - 250 125 - 300 125 - 350 150 - 500 250 - 1000 2,00 3,00 3,80 4,50 7,00 7.256 7.264 7.274 7.284 7.294
7.254
System E4/00 | Assembly instructions

System E4/00 | e-chains | Opening
System E4/00 | e-tubes | Opening 1 2
Remove crossbars - Insert screwdriver into the slot, push down, release by lever action Remove clip Insert screwdriver into the slot, release by lever action Remove lids/bottoms Insert screwdriver into the slot, release by lever action Release only one side to swivel the lid
System E4/00 | e-chains and e-tubes | Assembling
Line up two inner side links, side by side. Attach an outer side link between
Assemble crossbars Push down and snap in by using a screwdriver
Assemble clips (e-chains with
Assemble e-tube lids/bottoms Attach to the connector at an angle - Snap in
crossbars every other link) Push down and snap in
System E4/00 | e-chains and e-tubes | Separating
Remove crossbars, clips, lids and bottoms at the outer links...
...guide the screwdriver into the slot between side links and release it by levering ...
...remove the outer links to the side...
...and separate the e-chain
You can find an assembly video on the web
7.255
E4/00
220 R760
Price index
We recommend for new designs Series E4.28
page 7.28
E4/00 | Series 220 R760
28
28
Crossbars are removable along both radii Series 220 Series R760 Low noise version E4/101 Series 221 available with special rubber pads design Cleanroom test upon request ESD classification: Electrically conductive ESD/ATEX version upon request Wide, rounded plastic crossbars - cable friendly Stop dog with "brake" for noise reduction Closed and open styles can be combined Hinged snap-open removable lids along outer radius of e-tube Optimized glide pads Numerous interior separation possibilities KMA mounting brackets with attachment points on all sides Locking or pivoting mounting brackets available Integrated strain relief possible e-chains also available with
reverse bending radius "RBR"
Also available as E4/00-NC without camber: 220-NC
Opening e-chains : Remove crossbars and
clips - Insert screwdriver into the slot, push down, release by lever action
Remove lids/bottoms (e-tubes) - Insert screwdriver into the slot, release by lever action
When to use the Series 220/R760: If a low-noise version is required At very high speeds and/or accelerations For long travels For high additional loads
When not to use it: Zig-zag lift applications System E4/4, from page 7.312 For side-mounted applications System E4/4, from page 7.312 If an extrem vibration-free e-chain is necessary
Order example complete e-chain 3 m 220.300.250.0
Please indicate chain-lenghts or number of links Example: 3 m or 66 links
e-chain
nd
Series E6.29/R6.29, page 8.40/8.46
with 2 separators 2211 assembled every 2 link 1 set 2200.300.1.12
Interior separation Mounting bracket
7.256
Available from stock. Delivery in 24h or today! (Delivery time means time until shipping of goods)
E4/00 | Series 220 R760 | Dimensions and Technical Data

Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG Fill weight [kg/m]
40
220 R760
S = Length of travel
30 20 10 8.0 6.0 4.0 2.0 1.5
R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain FLG K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
0 1.0 2.0 3.0 4.0 *if the mounting bracket location is set lower
28
Inner height: 28 mm Fax +49- (0) 22 03-96 49-222
FLB
HRI = Trough inner height radius in final position
FLB
1.0 0.5
S (FLG) S (FLB) S D S/2
Unsupported length FLG / FLB [m] Length of travel S [m]
Other installation methods

6 8
Vertical, standing 5 m Side mounted, unsupp. 2 m Rotary requires further calculation Unsupported length of upper run Moving end H - 42 HF = H + 40 = upon request
Fixed end
Short travels unsupported

Unsupported e-chains feature
46
positive camber over short tra-
Pitch = 46 mm/link
R H D K H2 K2 055* 154 125 265 112 265 063* 170 133 290 128 133 290
Links/m = 22 (1012 mm)

075 194 145 330 152 145 330 100 244 170 410 158 350 598 125 294 195 485 158 490 782 150 344 220 565 158 530 920
Chain length = S/2 + K

175 394 245 645 158 655 1104 200 444 270 725 158 730 1242 250 544 320 880 158 935 1610
vels. This must be accounted for when specifying the clearance height HF. Please consult igus
if space is particularly restricted. The required clearance height: HF = H + 40 mm (with 1,0 kg/m fill weight)
D2+25 125
*not available for R760
Long travel lengths from 10 m to max. 200 m

S S/2 Moving end S/2
Chain length = S/2 + K2

D2 K2 Fixed end H2
R
HRI
Gliding, long travel applications (max. 200 m)

In this case the e-chain upper run
will be introduced in a guide trough on the lower run. We recommend to realize the engineering of such a plant by our technicians.
Guide trough with glide bar
Total length of guide trough In case of travels between 4 and 10 m we recommend a longer unsupported length.
Technical Data
Speed / acceleration FLG Speed / acceleration FLB Gliding speed / acceleration (maximum) Material - permitted temperature C Flammability class, igumid G max. 20 [m/s] / max. 200 [m/s ]
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
Details of material properties page 1.38 page 7.255
For support of the lower run - Support Tray tool kit available
page 9.70
7.257
Phone +49- (0) 22 03-96 49-800
Vertical, hanging 80 m
42
System E4/00
HF
220 R760
Ba Bi
E4/00 | Series 220R760 | Product Range

Series 220 - e-chain with crossbars every link
Robust solution with crossbars every link
25 max. 28 42
igus e-chainsystems
Can be opened from two sides Removable crossbars
Part No. structure
220. 300. 250. 0

Color black Bending radius Width Series
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi
Series R760 - Fully enclosed e-tube

Fully enclosed
25 max.
28 42
Excellent cable protection against dirt Protection against hot chips (up to 900C) R Lids along the entire inner radius are completely removable. Lids along the entire outer radius are single sided snap-open with a hinge on the other side to keep them attached to the chain or completely removable.
Part No. structure
760. 300. 250. 0

igus GmbH
51147 Cologne
Fax
Low-noise! Special low-noise version with rubber pads

Series 221 - Order example 221.100.250.0 Further information: www.igus.de or phone +49-(0) 22 03-96 49-800
Internet: www.igus.eu
7.258
E-mail: info@igus.de
3D-CAD files, pdf-downloads and many online features
www.igus.de/en/220 www.igus.de/en/r760

Part No. 220.040. . . . . . . . 220/760.050. . 220.062. . . . . . . . 220.070. . . . . . . . 220./760.075. 220.087. . . . . . . . 220/760.100. . 220/760.125. . 220/760.150. . 220/760.175. . 220/760.200. . 220/760.225. . 220/760.250. . 220.275. . . . . . . . 220/760.300. . .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 40 50 62 70 75 87 100 125 150 175 200 225 250 275 300 Ba [mm] 60 70 82 90 95 107 120 145 170 195 220 245 270 295 320 220 [kg/m] 1,06 1,10 1,14 1,18 1,21 1,27 1,32 1,43 1,54 1,65 1,76 1,87 1,98 2,09 2,20 R760 [kg/m] 1,25 1,44 1,64 1,84 2,02 2,26 2,40 2,56 2,85 3,21
220 R760
Hot Chips up to 850C
*for long travels upon request
Further Information: www.igus.de/en/HT Delivery time up to 4 weeks!
Phone +49- (0) 22 03-96 49-800 Part No. e-chain links, single parts
Inner side link Outer side link
Available bending radii R [mm] 055* 063* 075 100 125 150 175 200 250 Supplement Part No. with required radius. Example: 220.300. 250 .0 0 = standard color, other colors *not available for R760 page 1.39 Pitch = 46 mm/link - Links/m = 22
Single crossbar, e-chain , Part No. 225.Bi
Single lid, e-tube, Part No. 765.Bi Outer side link, single part Part No. 220.01 (suitable for all radii)
Inner side links, each left/right or outer side links, each left/right
Inner side link, single part Part No. 220.02. R Single bottom, e-tube, Part No. 766.Bi
page 7.255
3D-CAD files, pdf-downloads
www.igus.de/en/280 www.igus.de/en/290 www.igus.de/en/r770
7.259
Fax
+49- (0) 22 03-96 49-222
Inner height: 28 mm
System E4/00
e-tubes that repel hot chips, up to 850C. Some applications, depending on amount and size of the chips, can burn or melt the surface. That is no longer the case with the igus "igumid HT" material. Order example: Full e-tube made of HT*: 760.050.150.0.HT Lids made of HT: 760.050.HTE.150.0
220 R760
E4/00 | Series 220 R760 | Accessories | Interior Separation
igus e-chainsystems
e-chain
Vertical separators are used if a verticVertical separators are used if a vertical subdivision is required. In the standard configuration, a separator is mounted at every second link. Note: Observe a lateral spacing of at least 20 mm (e-tube)! Vertical separator Vertical separator for e-chains assembled Vertical separator Vertical separator 7603 for e-tubes unassembled assembled Spacer* Spacer 205.09 for e-chains assembled

e-tube
2213
215.09
221.X
2211
7613
min.20 mm
Option 1: Vertical separators and spacers

Standard separator 2201 for e-chains is used when vertical
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
2201
unassembled
2201 2211 10 3
and horizontal separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements. Vertical separator 7603 for e-tubes R760. Separators (e.g. "side mounted") for e-chains can be fixed in
7603 7613 10
their position with spacers 205.09. The available inner height will be reduced by 2 mm, per spacer and side. To avoid this, the parts can be assembled on outside of the crossbar (not for long travels)
unassembled
205.09 215.09 9 3,5
Additionally:
Side plate 2203 and full-width shelf 220.X - this option makes sense in applications with many thin cables with similar diameters. It is based upon vertical separator 2201 (7603) for the Series R760 e-tube) is put in place and the shelf is inserted into the separators slots. If no separators are desired, side plate 2203 7 must be used with the Series 220 e-chain . This solution is not
Fax
Side plate Side plate 2203 for e-chains assembled
unassembled
2203 2213
*For side-mounted applications
available for e-tubes.
igus GmbH
51147 Cologne
Full-width shelf 220.X Width X [mm] 040 050 Full-width shelf X-1 t = 2,5 062 070 075 087 Part No. unassembled 220.40 220.50 220.62 220.70 220.75 220.87 Part No. assembled 221.40 221.50 221.62 221.70 221.75 221.87 Width X [mm] 100 125 150 175 200 Part No. unassembled 220.100 220.125 220.150 220.175 220.200 Part No. assembled 221.100 221.125 221.150 221.175 221.200
7.260
220 R760
e-chain
e-tube
For use with many cables of differing diameters. e-chains and
e-tubes can be subdivided both vertically and horizontally. The shelves can be arranged elevator-shifted with different bottoms
2214
2212
2210.X
7612
min. 20 mm
Option 2: Shelves
Side plates 2204, middle plates 2202 and shelves 2200.X form the basic pattern of a shelf system. Shelves of various widths can be arranged at 3 different heights (in 5 mm increments). A middle plate 7602 is available for the e-tube. Side plates are not available for the e-tube.
Side plate
Phone +49- (0) 22 03-96 49-800
7 4
assembled Middle plate for e-chains
2214
Middle plate 2202 2212 2202
unassembled 10 4 assembled Middle plate for e-tubes unassembled 10 assembled
Width X [mm] 018 023 028 033 038 043 048
Part No. unassembled 2200.18 2200.23 2200.28 2200.33 2200.38 2200.43 2200.48
Part No. assembled 2210.18 2210.23 2210.28 2210.33 2210.38 2210.43 2210.48
Width X [mm] 058 068 073 088 099 124 149
Part No. unassembled 2200.58 2200.68 2200.73 2200.88 2200.99 2200.124 2200.149
Part No. assembled 2210.58 2210.68 2210.73 2210.88 2210.99 2210.124 2210.149 t = 2,5 Shelf X X-7 Shelf 2200.X
page 7.255
7.261
Fax
+49- (0) 22 03-96 49-222
unassembled
2204
2204
Inner height: 28 mm
System E4/00
220 R760
E4/00 | Series 220 R760 | Accessories | Mounting Brackets, KMA

Moving end 2200/7600... .2
45
The Standard - Option KMA* - pivoting

Recommended for unsupported and gliding applications Universally mountable with attachment capability on all sides Bolted connection outside of chain cross-section Confined installation conditions The attachment variants arising automatically by the choice of the KMA mounting bracket Corrosion resistant *KMA = Polymer Metal Mounting Bracket
45 45
45
Fixed end 2200/7600... .1
Moving end 2300/7650... .2
Option KMA - locking

Recommended for vertical hanging / standing applications Additionally: Universally mountable Corrosion resistant The attachment variants arising automatically by the choice of the KMA mounting bracket Locked connections At very high acceleration Fixed end 2300/7650.... .1
Dimensions and order configurations

Part No. structure (pivoting) 2200. 050. 2. 12 7600.
Full set
Fixed end 2200/7600... .1 (pivoting) 2300/7650... .1 (locking) 58,5
Moving end (pivoting) 2200/7600... .2 (locking) 2300/7650... .2 58,5
Bi + 12
Bi + 24
51147 Cologne
Width 2200 = e-chain 7600 = e-tube
Part No. structure (locking) 2300. 050. 2. 12 7650.

Full set odd/even Width 2300 = e-chain 7650 = e-tube
5,5 t=7,2
igus GmbH
12,5 Width index

.040. .050. .062. .070. .075. .087. .100. .125.
15 Part No. full set pivoting

2200 2200/7600 2200 2200 2200/7600 2200 2200/7600 2200/7600
15 Bi
[mm]
12,5 Part No. full set pivoting

2200/7600 2200/7600 2200/7600 2200/7600 2200/7600 2200 2200/7600
Bi + 12
Bi + 24
Bi + 12
odd/even
Bi
17
Width index
.150. .175. .200. .225. .250. .275. .300.
Bi
[mm]
locking
2300 .040. .12 .12 .12 .12 .12 .12 .12 .12 2300/7650 .050. 2300 2300 .062. .070.
locking
2300/7650 .150. 2300/7650 .175. 2300/7650 .200. 2300/7650 .225. 2300/7650 .250. 2300 .275. .12 .12 .12 .12 .12 .12 .12
Note: The E4/00 System may end with either an inner side or an outer side link. Keep in mind that an outer side link always forms the first chain link at the moving end. The Part No. depends on an even or odd numbers of links. Please insert: 1 for odd number of
40 50 62 70 75 87 100 125
150 175 200 225 250 275 300
2300/7650 .075. 2300 .087.
2300/7650 .100. 2300/7650 .125.
2300/7650 .300.
links or 2 for even number of links Full set, for both ends: 2200. 040. 2. 12 (even) Single-part order:Bei 2200. 040. 2. 2200. 040. 2. 2 (even) 1 (even) Mounting bracket moving end Mounting bracket fixed end
Please insert 1 for odd number of links or 2 for even number of links
E4/00 | Series 220R760 | Accessories | Strain Relief

Strain relief tiewrap plate Part No. 2050.Z can be fixed on the last crossbar. Details Part. No. 2050.Z Width [mm] 60 chapter 10 Number of teeth 6
7.262
Part No. 972.02.30.SL | 972.02.31.SL | Trough height: 117 mm
Aluminum "SuperTrough" | Basic Version

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
220 R760
Ba = Outer width e-chains / e-tube
Bi
= Inner width e-chains / e-tube

ha = Outer height e-chains / e-tube HRi = Inner trough height HRa = Outer trough height
ha
BRi = Inner trough width BRa = Outer trough width
depends on dim. Ba
nMon = Number of installation sets (left/right)

nRi = Number of trough sets (left/right)
HRi 2 ha BRi Ba + 4
= Guide trough set

Bottom clamp attached optionally inwards or outwards 42
= Glide bar = C-profile
= Installation set "Basic"

27
Phone +49- (0) 22 03-96 49-800
12
4,9
M6 x16
Bottom Clamp attached optionally inwards or outwards

18
220.070.250.0
BRi
Order example
Part No. attached outwards
960.30.175 960.30.175 960.30.200 960.30.200 960.30.200 960.30.225 960.30.225 960.30.250 960.30.275 960.30.300 960.30.325 960.30.350 960.30.375 960.30.400 960.30.425
Part No. attached
Length of the C-profile according to dimension BRi Components, trough "Basic": Glide bar, plastic, 2 m request) set "Basic": Screw M6 x16
see table
.040 .050 .062 .070 .075 .087 .100
[mm] inwards
Trough side parts, aluminum, 2 m Components, installation C-profile, steel galvanized
64 74 86 94 99 111 124 149 174 199 224 249 274 299 324
960.30.125 960.30.150 960.30.150 960.30.150 960.30.175 960.30.175 960.30.200 960.30.225 960.30.250 960.30.275 960.30.300 960.30.325 960.30.350 960.30.375
Glide strips, plastic, 2 m (without glide strips on
Optional: Silencer profile, rubber Bottom clamp, aluminum Sliding nut M6
Interface connector, plastic
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m guide trough without glide bar (8 x 2 m sections) Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets "Basic" Module for the fixed end Order text: 1 set Option: For an additional noise dampening with silencer profile, please add Index A - Example:
.125 .150 .175 .200 .225
Part No. 972.02.30.SL Part No. 972.02.31.SL Part No. 960.30. 150 Part No. 972.82
.250 .275 .300
Insert for the installation set
Part No. 972.02.30.SLA
"Heavy-Duty": 972.50.XXX instead of (960.30.XXX) on the right column "attached outwards"
nMon = nRi + 1
nRi x 2000 mm
chapter 10
A quick fix for mounting the stationary end of an e-chain
With this module for the fixed end, fast and easy mounting onto the Aluminum "SuperTrough" is now possible without any drilling. Fast mounting of the e-chain by clamping onto the aluminum trough
chapter 9
Quick relocation of the stationary end drilling necessary
No page 7.255
Details about Alu "SuperTrough" and further guidance possibilities
chapter 9, Guide Troughs
7.263
Fax
+49- (0) 22 03-96 49-222
Installation set "Basic" with C-profile
280 290 R770

Price index
page 7.42
E4/00 | Series 280290R770
32
32
Crossbars on e-chain removable
Series 280
Series 290
Series R770
along both radii Numerous interior separation possibilities Closed and open styles can be combined Stop dog with "brake" for noise reduction Optimized glide pads Wide, rounded plastic crossbars - cable friendly Hinged snap-open removable lids along outer radius of e-tube KMA mounting brackets with attachment points on all sides Locking or pivoting mounting brackets available
Low noise version E4/101 Series 281 available with special rubber pads design IPA Certificate, Cleanroom ISO Class 3 at v=1 m/s and ISO Class 4 at v= 2 m/s for Series 280.10.100.0
ESD classification: Electrically conductive ESD/ATEX version upon request
Integrated strain relief with C-profile option e-chains also available with
Also available as Opening e-chains : Remove crossbars and
E4/00-NC without camber: 280-NC
When to use the Series 280/290/R770: If a low-noise version is required At very high speeds and/or accelerations For long travels For high additional loads Also available without camber
Order example complete e-chain

When not to use it: If long side-mounted, unsupported length is required Series E4.32, page 7.42 If an extrem vibration-free e-chain is necessary
4 m 280.30.300.0 with 2 separators 282 assembled every 2 link

nd
e-chain
Series E6.35, page 8.50
1 set 2800.30.1.12.C 7.264
E4/00 | Series 280290R770 | Dimensions and Technical Data

Unsupported length
40
280 290 R770

30 20 10 8.0 6.0 4.0 2.0 1.5
R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain FLB FLG K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
32
FLB
1.0 0.5

0 2 4 6
Other installation methods Vertical, standing 5 m Side mounted, unsupp. 1,5 m Rotary requires further calculation Unsupported length of upper run = upon request
Moving end H - 54 R Fixed end

56
Pitch = 56 mm/link
R D K H2 K2 063 146 310 126 310 075 205 158 350 151 158 350
Links/m = 18 (1008 mm)

100 255 183 430 166 370 616 125 305 208 505 166 470 784 150 355 233 585 166 500 896 175 405 258 665 166 655 1120
Chain length = S/ + K 2
200 455 283 745 166 770 1288 220 495 303 805 166 900 1456 250 555 333 900 166 930 1568 300 655 383 1055 166 1100 1904
H +20 180 0
D2+25 146


D2 K2 H2 Fixed end
R
HRI

Total length of guide trough In case of travels between 6,0 and 10 m we recommend a longer unsupported length.
Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
page 9.70
7.265
Phone +49- (0) 22 03-96 49-800
54
HF = H + 40
System E4/00
HF
280 290 R770

Ba Bi
E4/00 | Series 280290 R770 | Product Range

28 max.
igus e-chainsystems
32 54
For rigid hydraulic hoses For applications particularly demanding R Can be opened from two sides
Part No. structure
280. 30. 300. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi
Series 290 - e-chain with crossbars every 2nd link
Crossbars every 2nd link = Standard

28 max.
32 54
For nearly every situation Can be opened from two sides R Easy assembly Stable Attractive price
Part No. structure
290. 20. 300. 0

Fax
Ba Bi

Fully enclosed
51147 Cologne
28 max.
32 54
igus GmbH
Part No. structure
770. 30. 300. 0


Series 281 - Order example 281.10.250.0 Further information: www.igus.de or phone +49-(0) 22 03-96 49-800
7.266

Part No. 280/290/770.05. . . 280/290.06.. . . . . . . . 280/290/770.07. . . 280/290.087. . . . . . . 280/290/770.10. . . 280/290/770.11. . . 280/290.112. . . . . . . 280/290/770.12. . . 280/290.137. . . . . . . 280/290/770.15. . . 280/290.162. . . . . . . 280/290/770.17. . . 280/290.18.. . . . . . . . 280/290.187. . . . . . . 280/290/770.20. . . 280/290.212. . . . . . . 280/290.23.. . . . . . . . 280/290.237. . . . . . . 280/290/770.25. . . 280/290.262. . . . . . . 280/290.28.. . . . . . . . 280/290.29.. . . . . . . . 280/290/770.30. . . 280/290.312. . . . . . . 280/290.325. . . . . . . 280/290.337. . . . . . . 280/290.350. . . . . . . 280/290.362. . . . . . . 280/290.375. . . . . . . 280/290.387. . . . . . . 280/290.400. . . . . . . Available bending radii R [mm] 063** 075** 100** 125 150 175 200 220 250 300 Extender crossbar for large diameter hoses page 7.270 Supplement Part No. with required radius. Example: 280.30. 300 .0 0 = standard color, other colors page 1.39 Pitch = 56 mm/link - Links/m = 18 *Removable lid only, no hinged option **not available for R770 .0* .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 Ba [mm] 73 91 98 110 123 131 136 148 161 173 186 191 198 211 223 236 248 261 273 286 298 311 323 336 348 361 373 386 398 411 423 280 [kg/m] 1,73 1,79 1,84 1,93 2,02 2,08 2,15 2,20 2,29 2,38 2,44 2,51 2,56 2,65 2,74 2,87 2,92 3,05 3,10 3,19 3,28 3,37 3,46 3,59 3,68 3,77 3,86 3,95 4,04 4,11 4,18 290 [kg/m] 1,64 1,67 1,69 1,73 1,78 1,81 1,84 1,87 1,91 1,96 1,99 2,02 2,05 2,09 2,14 2,20 2,22 2,29 2,32 2,36 2,41 2,45 2,50 2,56 2,60 2,65 2,69 2,74 2,79 2,82 2,86 R770 [kg/m] 2,63 2,75 2,83 2,94 3,03 3,19 3,39 3,59 4,04 4,43
280 290 R770
Inner side link
Single lid, e-tube, Part No. 775.Bi Outer side link, single part Part No. 280.01
(suitable for all radii) Inner side link, single part Part No. 280.02. R Single bottom, e-tube, Part No. 776.Bi
Outer side link
page 7.255
7.267
Fax
+49- (0) 22 03-96 49-222
Inner height: 32 mm
System E4/00
280 290 R770
New optimized interior separator kit available
page 7.48
igus e-chainsystems
Vertical separators are used if a vertical subdivision is required. In the standard configuration, a separator is mounted at every second link. Note: Observe a lateral spacing of at least 25 mm (e-tube)! Vertical separator Vertical separator for e-chains assembled Vertical separator Vertical separator 281T for e-tubes unassembled assembled Vertical separator Vertical separator 281.14 for e-chains /e-tubes

e-chain
e-tube
282A
282
382.X
282.14
284
294 282T 282.14
min.25 mm
2,5

Standard separator 281 for e-chains offers safe stability due
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
281
unassembled
281 282 12 2,5 8 281T 282T 12 2,5
to its broad foot design, also when used with thick cables or hoses. If the distance needed between separators is greater than this separators dimension, we offer the Vertical separator 281.14. The vertical separator 281T for e-tubes clamps to the fixed radius and remains free along the other radius to facilitate lid removal. If installing these yourself, please ensure that they are identically aligned. If the distance needed between separators is greater than this separators dimension, we offer the Vertical separator 281.14. Vertical separator 283 with a narrow foot for e-chains with
281.14 282.14 14 2,5
applications where a large number of small cables need to be individually separated.
Fax
Vertical separator Vertical separator 283 for e-chains assembled Spacer* Spacer for e-chains assembled Locking separator Locking separator 293 for e-chains assembled Asymmetric separator Asymmetric separator 281A for e-chains assembled

Separators (e.g. "side mounted") for e-chains can be fixed in
unassembled
283 284 8
their position with spacers 381.XX. The available inner height will be reduced by 2 mm, per spacer and side. To avoid this, the parts can be assembled on outside of the crossbar (not for long travels) XX = width of the spacer (available 10, 15 and 20).
51147 Cologne
381.XX
unassembled
381.XX 382.XX 10 2,5
igus GmbH
Additionally:
Locking separator 293 for e-chains - with increased retention
unassembled
293 294 10 2,5
force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment (not for e-tubes). Asymmetric separator 281A for e-chains (not for e-tubes)
unassembled
281A 282A 12
2,75
with an 12-mm base, for combinations between spacers of different widths and vertical separators in side-mounted applications, for instance.
7.268
page 7.48
280 290 R770
287
289
387.X
289
298
292
289
Option 2: Shelves
Side plates 286, middle plates 288 und shelves 386.X form the basic pattern of a shelf system. Shelves of various widths can be arranged at 3 different heights (in 7 mm increments). For special applications: Vertical separator with injection moulded shelf 281.S.57 (57,5 mm) or 281.S.45 (45 mm). Slotted separators 291 (not for e-tubes), are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. The unilateral open, slotted separator 297 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 8 3 2,5 45 8 2,5 57,5 8 4
Side plate for e-chains /e-tubes
Side plate
Phone +49- (0) 22 03-96 49-800

4
assembled Middle plate for e-chains /e-tubes
287
unassembled assembled Vertical separator for e-chains /e-tubes
Vertical separator 281.S.57
281.S.57 282.S.57
Vertical separator for e-chains /e-tubes
281.S.45 282.S.45
Slotted 291 292 separator 291
unassembled 6 2,5 assembled
Open slotted 297 298 separator 297
unassembled 8 assembled
Width X [mm] 018 023 025 028 033 043 050 054 062 075
Part No. unassembled 386.18 386.23 386.25 386.28 386.33 386.43 386.50 386.54 386.62 386.75
Part No. assembled 387.18 387.23 387.25 387.28 387.33 387.43 387.50 387.54 387.62 387.75
Width X [mm] 087 100 108 125 150 175 200 208 225
Part No. unassembled 386.87 386.100 386.108 386.125 386.150 386.175 386.200 386.208 386.225
Part No. assembled 387.87 387.100 387.108 387.125 387.150 387.175 387.200 387.208 387.225 X-8 Shelf Shelf 386.X
page 7.255
7.269
Fax
+49- (0) 22 03-96 49-222
unassembled
286
286
Inner height: 32 mm
System E4/00
280 290 R770

Extension links - for extremely wide e-chains up to 3,0 m
For applications in which particularly high fill weights necessitate extremely wide e-chains (up to 3000 mm)
igus e-chainsystems
The extension link design allows virtually limitless side-by-side attachment of chains The unsupported length of a chain can be increased when additional loads are required Extension links can be used with e-chains , e-tubes or as a combination of both
They are suitable for unsupported and gliding applications in a guide trough e-chains with extension links are attached with KMA or steel mounting brackets
Bi 1 22,5
Bi 2
Bi 3
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Part No. structure 280.10 /20 /10. 200 .0 280.Bi1/Bi2/Bi3. R .0
Extender crossbars - careful guide of hosed applications

Suitable for hoses with a maximum outer diameter of 105 mm Gliding operation with crossbars assembled along the outer radius and a special guide trough Gliding operation not guaranteed with crossbars assembled along the inner radius The extender crossbar can either be attached to the side links directly or can be used in combination with two stranded snap-open crossbars
Fax
Consult igus for your ex
tender crossbar applications. We are happy to assist you with your design layout 385.15RHD115 round extender crossbar 385.18RD115 round strap
51147 Cologne
combined with snap-open crossbars Part No. 385.15.RHD115 385.18.RD115 = round + = yes / = no Max [mm] hose 105 105 Form
12,5
attached directly on the side link Installation side link + Combination with snap-open crossb. +
igus GmbH
Hinged crossbars
Typically e-chain crossbars are completely removable. In cases where the snap-open crossbars have
to remain at the open link of the e-chain , a hinged design has been developed
Length: 37,5 mm Part No. 385.02 / snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03
Please consult igus for design assistance
385.02
Ba Bi
Ba Bi
Bi-37,5 mm
385.03
Option 1
Option 2
Option 3
Option 4
Bi
Bi Ba
Bi Ba
7.270
73+1
45
5,5
E4/00 | Series 280290R770 | Accessories | Mounting Brackets, KMA

Moving end 2800/7700... .2
45
280 290 R770

Recommended for unsupported and gliding applications Confined installation conditions Option - integrated C-profile strain relief device with chainfix clip or strain relief tiewrap plates Corrosion resistant Universally mountable with attachment capability on all sides *KMA = Polymer Metal Mounting Bracket
45
45
The attachment variants

45
arising automatically by the choice of the KMA mounting bracket

Standard position C-profile
Fixed end 2800/7700... .1
Moving end 2900/7750... .2

Recommended for vertical hanging / standing applications Additionally: Universally mountable C-profile option Corrosion resistant Locked connections At very high acceleration Fixed end 2900/7750... .1 The attachment variants arising automatically by the choice of the KMA mounting bracket
Fixed end 2800/7700... .1 (pivoting) 2900/7750... .1 (locking) 73
Moving end (pivoting) 2800/7700... .2 (locking) 2900/7750... .2 73 22

Part No. structure (pivoting) 2800. 05. 2. 12. C 7700.
Optional with C-profile Full set
5,5 / t=7,2
Bi + 27
Bi + 14
Bi + 14
odd/even Width 2800 = e-chain 7700 = e-tube
Bi
Part No. structure (locking) 2900. 05. 2. 12. C 7750. 12,5 Width index
.05. .06. .07. .087. .10. .11. .112. .12. .137. .15. .162. .17. .18. .187. .20. .212.
22,5 Part No. full set pivoting

2800/7700 2800 2800/7700 2800 2800/7700 2800/7700 2800 2800/7700 2800 2800/7700 2800 2800/7700 2800 2800 2800/7700 2800
22,5 C-profile Bi option

.06.
[mm]
12,5 C-profile Bi option

.23. .237.
[mm]
Optional with C-profile Full set odd/even Width 2900 = e-chain 7750 = e-tube
Width index
.23. .237. .25. .262. .28. .29. .30. .312. .325. .337. .350. .362. .375. .387. .400.
Part No. full set pivoting

2800 2800 2800/7700 2800 2800 2800 2800/7700 2800 2800 2800 2800 2800 2800 2800 2800
locking
2900/7750 .05. 2900
locking
2900 2900
.12. C 50 .12. C 68 .12. C 75 .12. C 87 .12. C 100 .12. C 108 .12. C 112 .12. C 125 .12. C 137 .12. C 150 .12. C 162 .12. C 168 .12. C 175 .12. C 187 .12. C 200 .12. C 212
.12. C 225 .12. C 237 .12. C 250 .12. C 262 .12. C 275 .12. C 287 .12. C 300 .12. C 312 .12. C 325 .12. C 337 .12. C 350 .12. C 362 .12. C 375 .12. C 387 .12. C 400
2900/7750 .07. 2900 .087.
2900/7750 .25. 2900 2900 2900 .262. .28. .29.
Note: The E4/00 System may end with either an inner side or an outer side link. Keep in mind that an outer side link always forms the first chain link at the moving end. The Part No. depends on an even or odd numbers of links. Please insert: 1 for odd number of links or 2 for even number of links Full set, for both ends: 2900. 05. 2. 12. C (even) Single-part order:Bei 2900. 05. 2. 2. C (even) Mounting bracket moving end 2900. 05. 2. 1. C (even) Mounting bracket fixed end page 7.255
2900/7750 .10. 2900/7750 .11. 2900 .112.
2900/7750 .30. 2900 2900 2900 2900 2900 2900 2900 2900 .312. .325. .337. .350. .362. .375. .387. .400.
2900/7750 .12. 2900 .137.
2900/7750 .15. 2900 .162.
2900/7750 .17. 2900 2900 .18. .187.
2900/7750 .20. 2900 .212.
7.271
280 290 R770
E4/00 | Series 280290 R770 | Accessories | Strain Relief

chainfix clamps for the C-profile
Part No. single clamps Part No. double clamps steel stainless steel CFX12.2 CFX12.2.E CFX14.2 CFX14.2.E CFX16.2 CFX16.2.E CFX18.2 CFX18.2.E CFX20.2 CFX20.2.E CFX22.2 CFX22.2.E CFX26.2 CFX26.2.E CFX30.2 CFX30.2.E CFX34.2 CFX34.2.E Part No. triple clamps steel CFX12.3 CFX14.3 CFX16.3 CFX18.3 CFX20.3 CFX22.3 stainless steel Cable [mm] 06 - 12 12 - 14 14 - 16 16 - 18 18 - 20 20 - 22 22 - 26 26 - 30 30 - 34 34 - 38 38 - 42
igus e-chainsystems
steel
stainless steel
CFX12.1 CFX12.1.E CFX14.1 CFX14.1.E CFX16.1 CFX16.1.E igus chainfix steel clamps and
CFX18.1 CFX18.1.E CFX20.1 CFX20.1.E CFX22.1 CFX22.1.E CFX26.1 CFX26.1.E CFX30.1 CFX30.1.E CFX34.1 CFX34.1.E CFX38.1 CFX38.1.E CFX42.1 CFX42.1.E
chainfix stainless-steel clamps max. pull forces, adjustable with hexagon socket. Available as single, double or triple clamps. Details chapter 10
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
chainfix Clip - Modular snap-on strain relief device for C-profile

Available for all igus e-chainsystems with C-profiles

Cable [mm] 04 - 08 08 - 12 12 - 16 16 - 20 20 - 24
Part No. clamp CFC-08-M CFC-12-M CFC-16-M CFC-20-M CFC-24-M
Part No. bottom part CFC-08-C CFC-12-C CFC-16-C CFC-20-C CFC-24-C
and also suitable for assembly in the KMA mounting brackets and clip-on strain relief for crossbars. High pull forces, plug-in modular snap-on strain relief device. Details chapter 10
Fax
chainfix Nugget for the C-Profil

Strain relief for the fixation of cables up to a diameter of 30 mm. Easy to assemble, without any screws and tools. Easy strain relief due to fixation with preharnessed cable strap, very small space requirement. Details chapter 10
Part No. CFN.20 CFN.30.52* CFN.20.N35*
max. conduit [mm] 20 30 20
Width [mm] 10,8 16,4 20,0
igus GmbH
51147 Cologne
chainfix tiewrap plates with clip-on connection for the C-profile

Can be plugged into the KMA C-profile. Easy to assemble without any screws. Easily solvable with screwdriver nevertheless safe stop. For all e-chains with KMA and integrated C-profile. Details chapter 10
Part No. 3050.ZC 3075.ZC
Width of strain relief [mm] 50 75
Number of teeth 5 7
Tiewrap plate as individual part

As individual component screwed on KMA. Can be plugged in the mounting brackets. Details chapter 10
Tiewrap No. of plate 3050.ZB 3075.ZB 3100.ZB 3115.ZB 3125.ZB 3150.ZB teeth n 5 7 10 11 12 15 17 20 22 25
Dim. C Dim. B Center [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230 bore + + +
C B
12 18
12/90
6.2
Single tiewrap plate
3175.ZB
44
3200.ZB 3225.ZB 3250.ZB
28 35
Shown assembled
(n-1) x 10
( = no / + = yes)
7.272
Details about all strain relief option for this series
chapter 10

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
280 290 R770

Bi

ha = Outer height e-chains / e-tube HRi = Inner trough height HRa = Outer trough height BRi = Inner trough width
ha
depends on dim. Ba
BRa = Outer trough width nMon = Number of installation sets (left/right)

HRi 2 ha BRi Ba + 4
= Guide trough set = Installation set "Basic"
Phone +49- (0) 22 03-96 49-800
Bottom Clamp attached optionally

12 4,9
M6 x16
inwards or outwards 280.05.200.0

18 BRi
Order example
960.30.175 960.30.200 960.30.200 960.30.225 960.30.225 960.30.250 960.30.250 960.30.250 960.30.275 960.30.275 960.30.300 960.30.300 960.30.300 960.30.325 960.30.325 960.30.350 960.30.350 960.30.375 960.30.375 960.30.400 960.30.400 960.30.425 960.30.425 960.30.450 960.30.450 960.30.475 960.30.475 960.30.500 960.30.500 960.30.525 960.30.525
Part No. attached
Length of the C-profile according to dimension BRi
see table
.05
[mm] inwards
77 95 102 114 127 135 140 152 165 177 190 195 202 215 227 240 252 265 277 290 302 315 327 340 352 365 377 390 402 415 427 960.30.125 960.30.150 960.30.150 960.30.175 960.30.175 960.30.200 960.30.200 960.30.200 960.30.225 960.30.225 960.30.250 960.30.250 960.30.250 960.30.275 960.30.275 960.30.300 960.30.300 960.30.325 960.30.325 960.30.350 960.30.350 960.30.375 960.30.375 960.30.400 960.30.400 960.30.425 960.30.425 960.30.450 960.30.450 960.30.475 960.30.475
Components, trough "Basic": Glide bar, plastic, 2 m request) set "Basic": Screw M6 x16
.06 .07 .087 .10 .11 .112
Bottom clamp, aluminum Sliding nut M6
.12 .137 .15
Part No. Part No.
972.30.SL 972.31.SL
.162 .17 .18 .187
Part No. 960.30. 375 Part No. Part No. 972.80 972.30.SLA
.20 .212 .23 .237 .25 .262 .28 .29 .30 .312
nMon = nRi + 1
nRi x 2000 mm
.325 .337 .350
chapter 10
.362
.375 .387 .400
chapter 9
Quick relocation of the stationary end drilling necessary page 9.16
No
Insert for the installation set "Heavy-Duty": 972.50.XXX instead of (960.30.XXX) on the right column "attached outwards"
page 7.255
7.273
Fax
Optional: Silencer profile, rubber
+49- (0) 22 03-96 49-222
Bottom clamp attached optionally inwards or outwards
54
27
380 390 R780

Price index
page 7.60
E4/00 | Series 380390R780
42
42
Series 380
Series 390
Series R780
along both radii Stop dog with "brake" for noise reduction Closed and open styles can be combined Hinged snap-open removable lids along outer radius of e-tube Numerous interior separation possibilities Optimized glide pads with lateral wear allowance Wide, rounded plastic crossbars - cable friendly Integrated strain relief possible KMA mounting brackets with attachment points on all sides Locking or pivoting mounting brackets available e-chains also available with
Low noise version E4/101 Series 381 available with special rubber pads design Cleanroom test upon request ESD classification: Electrically conductive ESD/ATEX version upon request
Also available as E4/00-NC without camber: 380-NC
When to use the Series 380/390/R780: If a low-noise version is required At very high speed and/or acceleration For long travels For high additional loads Also available without camber
e-chain
nd
Series E6.40, page 8.56 Series R6.40, page 8.62
with 2 separators 382 assembled every 2 link 1 set 3800.20.1.12.C
7.274

Unsupported length
40 30 20 10 8.0 6.0 4.0 2.0 1.5
380 390 R780

S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain
42
FLB
HRI = Trough inner height radius in final position D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
FLB
1.0 0.5
S (FLG) S (FLB)
Other installation methods Vertical, standing 6 m Side mounted, unsupp. 2 m Rotary requires further calculation Unsupported length of upper run = upon request
S D S/2
Moving end R H - 64 Fixed end H
64

67
Pitch = 67 mm/link
R
-0 H +25
Links/m = 15 (1005 mm)

125 315 224 530 186 475 804 150 365 249 610 186 570 938 170 405 269 670 186 620 1072 200 465 299 765 186 780 1340
215 495 314 810 186 865 1407 250 565 349 920 186 1030 1675 300 665 399 1080 186 1150 1943 350 765 449 1235 186 1500 2412
075 215 174 370 151 370
100 265 199 450 201 199 450
115 295 214 500 231 214 500
D K H2 K2
D2+25 174


D2 K2 Fixed end H2
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
page 9.70
7.275
Phone +49- (0) 22 03-96 49-800
HF = H + 40
System E4/00
FLG
K = R + "safety"
HF
380 390 R780

Ba Bi

38 max.
igus e-chainsystems
42 64
Part No. structure
380. 400. 300. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi

38 max.
42 64
Part No. structure
390. 400. 300. 0

Fax
Ba Bi

Fully enclosed
51147 Cologne
38 max.
42 64
igus GmbH
Part No. structure
780. 25. 300. 0


Series 381 - Order example: 381.15.250.0 Further information: www.igus.de or phone +49-(0) 22 03-96 49-800 www.igus.de/en/380 www.igus.de/en/390 www.igus.de/en/r780
7.276

Part No. 380/390/780.05. . . 380/390.06.. . . . . . . . 380/390/780.07. . . 380/390.087. . . . . . . 380/390/780.10. . . 380/390/780.11. . . 380/390.112. . . . . . . 380/390/780.12. . . 380/390.137. . . . . . . 380/390/780.15. . . 380/390.162. . . . . . . 380/390/780.17. . . 380/390.18.. . . . . . . . 380/390.187. . . . . . . 380/390/780.20. . . 380/390.212. . . . . . . 380/390.23.. . . . . . . . 380/390.237. . . . . . . 380/390/780.25. . . 380/390.262. . . . . . . 380/390.28.. . . . . . . . 380/390.29.. . . . . . . . 380/390/780.30. . . 380/390.312. . . . . . . 380/390.325. . . . . . . 380/390.337. . . . . . . 380/390.350. . . . . . . 380/390.362. . . . . . . 380/390.375. . . . . . . 380/390.387. . . . . . . 380/390.400. . . . . . . .0* .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 Ba [mm] 76 94 101 114 126 134 139 151 164 176 189 194 201 214 226 239 251 264 276 289 301 314 326 339 351 364 376 389 402 414 426 380 [kg/m] 2,06 2,09 2,12 2,18 2,25 2,30 2,30 2,40 2,44 2,53 2,55 2,62 2,62 2,69 2,77 2,84 2,92 2,96 3,05 3,06 3,17 3,19 3,32 3,34 3,41 3,46 3,68 3,74 3,79 3,85 3,90 390 [kg/m] 1,98 1,99 2,01 2,04 2,08 2,10 2,10 2,15 2,17 2,21 2,22 2,26 2,26 2,30 2,33 2,37 2,41 2,43 2,47 2,48 2,53 2,54 2,61 2,62 2,66 2,68 2,79 2,82 2,84 2,87 2,90 R780 [kg/m] 2,25 2,38 2,60 2,65 2,81 3,07 3,24 3,53 4,33 4,89
380 390 R780
Phone +49- (0) 22 03-96 49-800

Extender crossbar for large diameter hoses page 7.280
Available bending radii R [mm] 075** 100** 115** 125 150 170 200 215 250 300 350 Supplement Part No. with required radius. Example: 380.400. 300 .0 0 = standard color, other colors page 1.39 Pitch = 67 mm/link - Links/m = 15 *Removable lid only, no hinged option **not available for R780
Part No. e-chain links, single parts

Inner side link
(suitable for all radii) Inner side link, single part Part No. 380.02. R Single bottom, Part No. 786.Bi
Outer side link
page 7.255
7.277
Fax
+49- (0) 22 03-96 49-222
Inner height: 42 mm
System E4/00
380 390 R780
page 7.66
E4/00 | Series 380390R780 | Accessories | Interior Separation
igus e-chainsystems
Vertical separators are used if a vertical subdivision is required. In the standard configuration, a separator is mounted at every second link. Note: Observe a lateral spacing of at least 25 mm (e-tube)! Vertical separator Vertical separator for e-chains assembled Vertical separator* Vertical separator with a narrow base 3881 for e-chains assembled Vertical separator Vertical separator 381T for e-tubes unassembled assembled 381T 382T 14 Separators (e.g. "side mounted") for e-chains can be fixed in

e-chain
e-tube
382A
3882
3814
382.X
382
382T
384
min.25 mm
2,5

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
381
unassembled
381 382 14
to its broad foot design, also when used with thick cables or hoses. Vertical separator 3881 with a narrow foot (7 mm) for e2,5 chains with applications where a large number of small cables
need to be individually separated. 3881 3882 7 3 The vertical separator 381T for e-tubes clamps to the fixed radius and remains free along the other radius to facilitate lid removal. If installing these yourself, please ensure that they are identically aligned.
unassembled
Fax
their position with spacers 381.XX. The available inner height will Spacer* Spacer 381.XX for e-chains assembled Locking separator Locking separator for e-chains assembled Locking separator Locking separator 383 for e-tubes unassembled assembled Asymmetric separator Asymmetric separator 381A for e-chains assembled

be reduced by 2 mm, per spacer and side. To avoid this, the parts can be assembled on outside of the crossbar (not for long travels) 381.XX 382.XX 10 2,5 XX = width of the spacer (available 10, 15 and 20)
unassembled
Additionally:
Locking separator 3804 for e-chains - with increased
retention force for applications exposed to very high humidity or 3804 3814 14 extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment. Locking separator 383 for e-chains - with increased retention
51147 Cologne
3804
unassembled
igus GmbH
2,5
force for applications exposed to very high humidity or extreme 383 384 10 2,5 2,75 14 loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment. Asymmetric separator 381A for e-chains (not for e-tubes)
with an 14-mm base, for combinations between spacers of different 381A 382A widths and vertical separators in side-mounted
unassembled
7.278
page 7.66
380 390 R780
387
389
387.X
389
389
392
398
Option 2: Shelves
Side plates 386, middle plates 388 and shelves 386.X form the basic pattern of a shelf system. Shelves of various widths can be arranged at 5 different heights (in 7 mm increments). Slotted separators 391, are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. 8 The unilateral open slotted separator 397 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 6 2,5 3 4
Side plate
Phone +49- (0) 22 03-96 49-800

4
387
unassembled assembled Slotted separator for e-chains /e-tubes
Width X [mm] 018 023 025 028 033 043 050 054 062
Part No. assembled 387.18 387.23 387.25 387.28 387.33 387.43 387.50 387.54 387.62
Width X [mm] 075 087 100 108 125 150 175 200 208
page 7.255
7.279
Fax
+49- (0) 22 03-96 49-222
unassembled
386
386
Inner height: 42 mm
System E4/00
380 390 R780

igus e-chainsystems
Bi 1 22,5
Bi 2
Bi 3
48,5
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Fax
tender crossbar applications. We are happy to assist you with your design layout 385.15RHD115 round extender crossbar 385.18RD115 round strap
51147 Cologne
combined with snap-open crossbars Part No. 385.15.RHD115 385.18.RD115 = round + = yes / = no Max [mm] hose 115 115 Form
15
attached directly on the side link Installation side link + Combination with snap-open crossb. +
igus GmbH
Hinged crossbars
385.02
Ba Bi
Ba Bi
Bi-37,5 mm
385.03
Option 1 Bi Ba
Option 2 Bi Ba
Option 3
Option 4
Bi
7.280
82+1
5,5

Moving end 3800/7800... .2
45
380 390 R780

45
45

45

Fixed end 3800/7800... .1
Moving end 3900/7900... .2

Fixed end 3800/7800... .1 (pivoting) 3900/7900... .1 (locking) 82
Moving end (pivoting) 3800/7800... .2 (locking) 3900/7900... .2 82

Part No. structure (pivoting) 3800. 05. 2. 12. C 7800. 6,5 / t=8,2 Bi + 16
Bi + 32
Bi + 16
Bi
Part No. structure (locking) 3900. 05. 2. 12. C 7900. 15 22,5 Width index
.05. .06. .07. .087. .10. .11. .112. .12. .137. .15. .162. .17. .18. .187. .20. .212.
22,5 15 C-profile Bi option

.06.
[mm]
22 C-profile Bi option
.23. .237.
[mm]

3800/7800 3800 3800/7800 3800 3800/7800 3800/7800 3800 3800/7800 3800 3800/7800 3800 3800/7800 3800 3800 3800/7800 3800
Width index
.23. .237 .25. .262 .28. .29. .30. .312. .325. .337. .350. .362. .375. .387. .400.

3800 3800 3800/7800 3800 3800 3800 3800/7800 3800 3800 3800 3800 3800 3800 3800 3800
locking
3900/7900 .05. 3900
locking
3900 3900
.12. C 50 .12. C 68 .12. C 75 .12. C 87 .12. C 100 .12. C 108 .12. C 112 .12. C 125 .12. C 137 .12. C 150 .12. C 162 .12. C 168 .12. C 175 .12. C 187 .12. C 200 .12. C 212
.12. C 225 .12. C 237 .12. C 250 .12. C 262 .12. C 275 .12. C 287 .12. C 300 .12. C 312 .12. C 325 .12. C 337 .12. C 350 .12. C 362 .12. C 375 .12. C 387 .12. C 400
3900/7900 .07. 3900 .087.
3900/7900 .25. 3900 3900 3900 .262. .28. .29.
3900/7900 .10. 3900/7900 .11. 3900 .112.
3900/7900 .30. 3900 3900 3900 3900 3900 3900 3900 3900 .312. .325. .337. .350. .362. .375. .387. .400.
3900/7900 .12. 3900 .137.
3900/7900 .15. 3900 .162.
3900/7900 .17. 3900 3900 .18. .187.
3900/7900 .20. 3900 .212.
7.281
380 390 R780

chainfix clamps for C-profile
igus e-chainsystems
steel
stainless steel
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222


Cable [mm] 04 - 08 08 - 12 12 - 16 16 - 20 20 - 24
Fax

Width [mm] 10,8 16,4 20,0
igus GmbH
51147 Cologne

Number of teeth 5 7

C B
12/90
6.2
12 18
3175.ZB
44
3200.ZB 3225.ZB 3250.ZB
28 35
Shown assembled
(n-1) x 10
( = no / + = yes)
7.282
chapter 10

BRa 41 28 BRi Ba + 4 Ba Bi 2 11
380 390 R780

Bi

ha
depends on dim. Ba

HRi 2 ha BRi Ba + 4
Phone +49- (0) 22 03-96 49-800
Bottom Clamp attached optionally M8 x20

18,4
inwards or outwards
8
380.05.300.0
18 BRi
Order example
960.40.200 960.40.225 960.40.225 960.40.250 960.40.250 960.40.275 960.40.275 960.40.275 960.40.300 960.40.300 960.40.325 960.40.325 960.40.325 960.40.350 960.40.350 960.40.375 960.40.375 960.40.400 960.40.400 960.40.425 960.40.425 960.40.450 960.40.450 960.40.475 960.40.475 960.40.500 960.40.500 960.40.525 960.40.525 960.40.550 960.40.550
Part No. attached
see table
.05
[mm] inwards
80 98 105 118 130 138 143 155 168 180 193 198 205 218 230 243 255 268 280 293 305 318 330 343 355 368 380 393 406 418 430 960.40.175 960.40.200 960.40.200 960.40.200 960.40.225 960.40.225 960.40.250 960.40.250 960.40.250 960.40.275 960.40.275 960.40.300 960.40.300 960.40.325 960.40.325 960.40.350 960.40.350 960.40.375 960.40.375 960.40.400 960.40.400 960.40.425 960.40.425 960.40.450 960.40.450 960.40.475 960.40.475 960.40.500
Components, trough "Basic": Glide bar, plastic, 2 m request) set "Basic": Screw M8 x 20
.06 .07 .087 .10 .11 .112
.12 .137 .15
Part No. Part No.
973.30.SL 973.31.SL
.162 .17 .18 .187
.20 .212 .23 .237 .25 .262 .28 .29 .30 .312
nMon = nRi + 1
nRi x 2000 mm
.325 .337 .350
chapter 10
Prinzipzeichnung: Anzahl der zu montierenden Montagesets "Basic" = Anzahl der Rinnenstcke + 1
.362
.375 .387 .400
chapter 9
No
page 7.255
7.283
Fax
+49- (0) 22 03-96 49-222
64
45
400 410 R880

Price index
page 7.78
E4/00 | Series 400410R880
56
56
Series 400
Series 410
Series R880
along both radii Closed and open styles can be combined Numerous interior separation possibilities Hinged snap-open removable lids along outer radius Stop dog with "brake" for noise reduction Wide, rounded plastic crossbars Optimized glide pads with lateral wear allowance KMA mounting brackets with attachment points on all sides Locking or pivoting mounting brackets available Integrated strain relief possible Dirt-repellent exterior e-chains also available with
Low noise version E4/101 Series 401 available with special rubber pads design Cleanroom test upon request ESD classification: Electrically conductive ESD/ATEX version upon request
Also available as E4/00-NC without camber: 400-NC Opening e-chains : Remove crossbars and
When to use the Series 400/410/R880: If a low-noise version is required At very high speeds and/or accelerations For long travels For high additional loads Also available without camber
e-chain
nd
Series E6.52, page 8.66
with 2 separators 411 assembled every 2 link 1 set 4000.30.1.12.C
7.284

Fill weight [kg/m]
400 410 R880

S = Length of travel R = Bending radius
Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG
50.0 40.0 30.0 20.0 10.0 6.0 2.0 1.5 1.0 0.5 0 3.0 0 1.0 2.0 4.0 5.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 2 4 6 8 10 FLG FLB
H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
*if the mounting bracket location is set lower
56
FLB
Other installation methods Vertical, standing 6 m Side mounted, unsupp. 2,5 m Rotary requires further calculation Unsupported length of upper run = upon request
Moving end H - 84 R Fixed end H

91
Pitch = 91 mm/link
R
-0 H +25
Links/m = 11 (1001 mm)

175 435 310 825 266 600 1092 200 485 335 900 266 730 1274 240 565 375 1020 266 950 1547 250 585 385 1050 266 920 1547 300 685 435

350 785 485 1340 266 1440 2275 400 885 535 1450 266 1530 2548 500 1085 635 1775 266 1900 3276
135 360 270 650 276 270 650
150 385 285 750 266 480 819
D K H2 D2+25 K2
1225 266 1180 2002


D2 K2 H2 Fixed end
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
page 9.70
7.285
Phone +49- (0) 22 03-96 49-800
84
HF = H + 50
System E4/00
HF
400 410 R880

Ba Bi

50 max.
igus e-chainsystems
56 84
Part No. structure
400. 13. 250. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi

50 max.
56 84
Part No. structure
410. 13. 250. 0

Fax
Ba Bi

Fully enclosed
51147 Cologne
50 max.
56 84
igus GmbH
Part No. structure
880. 25. 250. 0


Series 401 - Order example: 401.22.250.0 Further information: www.igus.de or phone +49-(0) 22 03-96 49-800 3D-CAD files, pdf-downloads www.igus.de/en/400 www.igus.de/en/410 www.igus.de/en/r880
7.286

Part No. 400/410.05.. . . . . . . . 400/410.06.. . . . . . . . 400/410/880.07. . . 400/410.08.. . . . . . . . 400/410/880.10. . . 400/410.11.. . . . . . . . 400/410/880.12. . . 400/410.13.. . . . . . . . 400/410/880.15. . . 400/410.16.. . . . . . . . 400/410/880.17. . . 400/410.18.. . . . . . . . 400/410/880.20. . . 400/410.21.. . . . . . . . 400/410.22.. . . . . . . . 400/410.23.. . . . . . . . 400/410/880.25. . . 400/410.26.. . . . . . . . 400/410/880.27. . . 400/410.28.. . . . . . . . 400/410/880.30. . . 400/410.31.. . . . . . . . 400/410.32.. . . . . . . . 400/410.33.. . . . . . . . 400/410/880.35. . . 400/410.36.. . . . . . . . 400/410.37.. . . . . . . . 400/410.38.. . . . . . . . 400/410/880.40. . 400/410.41.. . . . . . . . 400/410.42.. . . . . . . . 400/410.43.. . . . . . . . 400/410.45.. . . . . . . . 400/410/880.46. . . 400/410.47.. . . . . . . . 400/410.48.. . . . . . . . 400/410.50.. . . . . . . . 400/410.51.. . . . . . . . 400/410.52.. . . . . . . . 400/410.53.. . . . . . . . 400/410.55.. . . . . . . . 400/410.60.. . . . . . . . Available bending radii R [mm] 135** 150 175 200 240 250 300 350 400 500 Extender crossbar for large diameter hoses page 7.290
400 410 R880

R880 [kg/m] 3,98 4,27 4,63 5,06 5,37 5,63 6,36 6,72 7,02 7,72 8,72 9,19 * Removable lid only, no hinged option ** not available for R880
Bi [mm] .0 .0 .0* .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
Ba [mm] 84 99 109 121 134 147 159 172 184 197 209 222 234 247 259 272 284 297 309 322 334 347 359 372 384 397 409 422 434 447 459 472 484 497 509 522 534 547 559 572 584 634
400 [kg/m] 3,44 3,50 3,53 3,56 3,71 3,84 3,91 4,04 4,10 4,21 4,32 4,43 4,46 4,57 4,63 4,76 4,85 4,94 5,05 5,07 5,29 5,29 5,38 5,56 5,71 5,71 5,73 5,82 6,02 6,17 6,33 6,39 6,46 6,48 6,61 6,65 6,74 6,77 6,81 6,96 7,45 7,65
410 [kg/m] 3,12 3,20 3,44 3,48 3,53 3,60 3,63 3,70 3,73 3,78 3,84 3,89 3,91 3,96 3,99 4,06 4,10 4,15 4,20 4,21 4,32 4,32 4,37 4,46 4,53 4,53 4,54 4,59 4,69 4,76 4,84 4,87 4,91 4,92 4,98 5,01 5,05 5,06 5,08 5,16 5,40 5,50
Supplement Part No. with required radius. Example: 400.30. 300 .0 0 = standard color, other colors page 1.39 Pitch = 91 mm/link - Links/m = 11 Single crossbar, e-chain , Part No. 450.Bi
page 7.255
7.287
Fax
+49- (0) 22 03-96 49-222
Inner height: 56 mm
System E4/00
400 410 R880
page 7.84
igus e-chainsystems
Vertical separators are used if a vertical subdivision is required. In the standard configuration, a separator is mounted at every second link. Note: Observe a lateral spacing of at least 32 mm (e-tube) and 16 mm (e-chain )!
e-chain
e-tube
min.16 mm
411A
415.X
484
411
414
411
484
min. 32 mm
Vertical separator Vertical separator for e-chains /e-tubes

Standard separator 401 for e-chains /e-tubes offers safe
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
401
unassembled assembled Vertical separator
401 411 3 18
stability due to its broad foot design, also when used with thick cables or hoses. Vertical separator 483 with a narrow foot for e-chains and
Vertical separator 483
for e-chains /e-tubes
e-tubes with applications where a large number of small cables 483 484 8 Separators (e.g. "side mounted") for e-chains can be fixed in
unassembled assembled Spacer*
need to be individually separated.
their position with Spacers 405.XX. The available inner height will
Spacer 405.XX
for e-chains assembled
be reduced by 2 mm, per spacer and side. To avoid this, the parts 405.XX 415.XX 10 3 can be assembled on outside of the crossbar (not for long travels) XX = width of the spacer (available 10, 15, 20, 30 and 40 mm)
unassembled
Fax
Locking separator Locking separator 404 for e-chains assembled Vertical separator Vertical separator for e-tubes unassembled assembled Asymmetric separator Asymmetric separator 401A for e-chains assembled

Additionally:
Locking separator for e-chains 404 - with increased retention
unassembled
404 414 3,5 21
force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment Locking separator 406 for E4-Tubes - safe fitting locked on
51147 Cologne
406
406 416 3 18
lid or bottom of the Tube and sideways slideable. The opposing lid or bottom can easily be opened and closed. Especially capable if many separators need to be assembled on a tight inner width Asymmetric separator 401A for e-chains with an 18-mm
igus GmbH
unassembled
401A 411A
4,5 18
base, for combinations between spacers of different widths and vertical separators in side-mounted applications, for instance.
7.288
page 7.84
400 410 R880
14
14
For use with many cables of 7 differing diameters. e-chains and
412
413
421.X
420
419
418
413
Option 2: Shelves
Side plates 402, middle plates 403 and shelves 420.X form the basic pattern of a shelf system. Shelves of various widths can be arranged at 7 different heights (in 7 mm increments). Locking vertical separator 410, slotted combined with shelves (only for e-chains ).
Side plate
Phone +49- (0) 22 03-96 49-800

4,5
412
unassembled Slotted separators 408, are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. The unilateral open slotted separator 409 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 6 3 3 Slotted separator for e-chains /e-tubes
8 8
assembled
Locking vertical separator for e-chains 21 assembled
Locking vertical 410 420 separator 410
unassembled
Width X [mm] 018 023 025 028 033 043 050 062
Part No. unassembled 420.18 420.23 420.25 420.28 420.33 420.43 420.50 420.62
Part No. assembled 421.18 421.23 421.25 421.28 421.33 421.43 421.50 421.62
Width X [mm] 075 088 100 125 150 175 187 200
Part No. assembled 421.75 421.88 421.100 421.125 421.150 421.175 421.187 421.200 X-8 Shelf 420.X

2 27 Center crossbar unassembled assembled 405 415 9 Rollclip unassembled assembled 489.27 490.27
9 Roller separator unassembled 18 assembled 429 430
12
Center crossbar - was developed for applications with a large number of thin cables. The center crossbar offers the option of subdividing the e-chain independently into
Rollclip - minimizes abrasion of particularly sensitive hoses. The Rollclip is simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the chain and hose.
Roller separator - performs a similar function to the Rollclip, but doubles as a separator. page 7.255
upper and lower halves.
7.289
Fax
+49- (0) 22 03-96 49-222
unassembled
402
402
Inner height: 56 mm
System E4/00
400 410 R880

igus e-chainsystems
Bi 1
Bi 2
Bi 3
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Bi 1 + 19
Bi 2 + 16
79,5 +1
22,5
35
Bi 3 + 19
Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19 3 (Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19) + 18 3

Fax
tender crossbar applications. We are happy to assist you with your design layout
Round extender crossbar with snap-open crossbars Part No.
Attached directly Square extender crossbar to the side link Max [mm] hose 115 115 150 180 195 245 150 180 195 Form with snap-open crossbars Installation side link + + + + +
Attached directly to the side link
Combination with snap-open crossb. + + + +
igus GmbH
51147 Cologne
450.15.RHD115 450.17.RD115 450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250 = round
= square + = yes / = no
E4 snapclip Internet: www.igus.eu E-mail: info@igus.de

For side-mounted applications Serves as a clip-on, lateral guide for hoses and cables on e-chains Compatible with many E4 e-chains

The loops can be adjusted as required on project planning Part No. 450.B12 450.B12.200 Form
Stylish and economical
One clip and one locking band are needed for each chain link
Call us if you have any questions
Locking clip, comprising a locking element Locking band, comprising a locking element and band; 12 x 1,5 x 200 mm
7.290
20

Moving end 4000/8800... .2 45
400 410 R880

45 45 The attachment variants 45 Fixed end 4000/8800... .1 arising automatically by the choice of the KMA mounting bracket
Moving end 4100/8900... .2

Fixed end 4000/8800... .1 (pivoting) 4100/8900... .1 (locking)

125
Moving end (pivoting) 4000/8800... .2 (locking) 4100/8900... .2

125

Part No. structure (pivoting) 4000. 07. 2. 12. C 8800. Bi + 41
Bi + 41
Bi + 23
Bi
9 / t=11,2
20 35
35 20
45
Part No. structure (locking) 4100. 07. 2. 12. C 8900.

Width index
.05. .06. .07. .08. .10. .11. .12. .13. .15. .16. .17. .18. .20. .21. .22. .23. .25. .26. .27. .28. .30.

4000 4000 4000/8800 4000 4000/8800 4000 4000/8800 4000 4000/8800 4000 4000/8800 4000 4000/8800 4000 4000 4000 4000/8800 4000 4000/8800 4000 4000/8800
C-profile Bi option
.12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C
[mm]
Width index
.31. .32. .33. .35. .36. .37. .38. .40. .41. .42. .43. .45 .46. .47. .48. .50. .51. .52. .53. .55. .60.

4000 4000 4000 4000/8800 4000 4000 4000 4000/8800 4000 4000 4000 4000 4000/8800 4000 4000 4000 4000 4000 4000 4000 4000
C-profile Bi option
.12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C
[mm]
locking
4100 .05. 4100 .06. 4100/8900.07. 4100 .08. 4100/8900.10. 4100 .11. 4100/8900.12. 4100 .13. 4100/8900.15. 4100 .16. 4100/8900.17. 4100 .18. 4100/8900.20. 4100 .21. 4100 .22. 4100 .23. 4100/8900.25. 4100 .26. 4100/8900.27. 4100 .28. 4100/8900.30.
locking
4100 .31. 4100 .32. 4100 .33. 4100/8900.35. 4100 .36. 4100 .37. 4100 .38. 4100/8900.40. 4100 .41. 4100 .42. 4100 .43. 4100 .45. 4100/8900.46. 4100 .47. 4100 .48. 4100 .50. 4100 .51. 4100 .52. 4100 .53. 4100 .55. 4100 .60.
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
7.291
400 410 R880

igus e-chainsystems
steel
stainless steel
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222


Cable [mm] 04 - 08 08 - 12 12 - 16 16 - 20 20 - 24
Fax

Width [mm] 10,8 16,4 20,0
igus GmbH
51147 Cologne

Number of teeth 5 7

C B
12 18
12/90
6.2
3175.ZB
44
3200.ZB 3225.ZB 3250.ZB
28 35
Shown assembled
(n-1) x 10
( = no / + = yes)
7.292
chapter 10

BRa 41 29 BRi Ba + 4 Ba Bi 2 11,5
400 410 R880

Bi

ha
depends on dim. Ba

HRi 2 ha BRi Ba + 4
Phone +49- (0) 22 03-96 49-800
Bottom Clamp attached optionally M8 x20

18,4
inwards or outwards
8
400.05.200.0
18 BRi
.05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21. .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60 88 103 113 125 138 151 163 176 188 201 213 226 238 251 263 276 288 301 313 326 338 351 363 376 388 401 413 426 438 451 463 476 488 501 513 526 538 551 563 576 588 638
Order example
960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.675 960.50.700 960.50.700 960.50.725 960.50.775
Part No. attached

960.50.175 960.50.200 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.700
see table
[mm] inwards
Components, trough "Basic": Glide bar, plastic, 2 m request) set "Basic": Screw M8 x 20
Part No. Part No.
974.30.SL 974.31.SL
nMon = nRi + 1
nRi x 2000 mm
chapter 10
chapter 9
No
page 7.255
7.293
Fax
+49- (0) 22 03-96 49-222
84
45
600 601 R608

Price Index
Increased inner height
E4/00 | Series 600601R608
108
108
Series 600
Series 601
Series R608
along both radii Hinged snap-open removable lids along outer radius
Cleanroom test upon request ESD classification: Electrically conductive ESD/ATEX version upon request
Stop dog with "brake" for noise reduction Wide, rounded plastic crossbars - cable friendly Optimized glide pads with lateral wear allowance Numerous interior separation possibilities Closed and open styles can be combined Dirt-repellent exterior e-chains also available with
When to use the Series 600/601/R608: If a low-noise version is required At very high speeds and/or accelerations For long travels For high additional loads

When not to use it: If a simple and low-cost solution is required Series 1640, page 7.114 If an increased inner height is required Series 640, page 7.302
6 m 600.30.300.0 with 2 separators 6011 assembled every 2 link

nd
e-chain
1 set 6000.1.12 7.294

Fill weight [kg/m]
600 601 R608

S = Length of travel R = Bending radius
Unsupported length
FLG
D = Overlength e-chain K = R + "safety"
radius in final position D2 = Over length - long travels, gliding K2 = *Further add-on 0 7.0 1.0 2.5 3.5 4.5 5.5 6.5 Unsupported length FLG / FLB [m] 2.0 3.0 4.0 5.0 6.0 Length of travel S [m] H2 = *Mounting height
FLB
Other installation methods
Phone +49- (0) 22 03-96 49-800
10
12
14
Vertical, standing 6 m Side mounted, unsupp. 6 m Rotary requires further calculation Unsupported length of upper run
= upon request

Pitch = 143 mm/link

R H D K H2 K2 200 545 415 920 325 1573 250 645 465 1080 325 1000 1716 300 745 515 1240 325 1100 1859
Links/m = 7 (1001 mm)

350 845 565 1400 325 1250 2288 400 945 615 1560 325 1450 2574 450 1045 665 1720 325 1600 2860 500 1145 715 1870 325 1700 3146

550 1245 765 2020 325 1900 3432 600 1345 815 2175 325 2050 3861 750 1645 965 2660 325 2850 5005 1000 2145 1215 3435
D2+25 900


D2 K2 H2 Fixed end
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
7.295
Fax
143
140
+49- (0) 22 03-96 49-222
HF = H + 100
Inner height: 108 mm
System E4/00
70.0 60.0 50.0 40.0 30.0 20.0 10.0 6.0 2.0 1.5 1.0 0.5 0
FLB
H = Nominal clearence height HF = Required clearence height HRI = Trough inner height
108
HF
600 601 R608

Ba Bi

97 max.
igus e-chainsystems
108 140
For rigid hydraulic hoses
R
Part No. structure
For applications particularly demanding Can be opened from two sides
600. 30. 300. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi

97 max.
108 140
For nearly every situation
R
Part No. structure
Can be opened from two sides Easy assembly Stable Attractive price
601. 30. 300. 0

Fax
Ba Bi

Fully enclosed
51147 Cologne
97 max.
108 140
Excellent cable protection against dirt
igus GmbH
R
Part No. structure
Protection against hot chips (up to 900C) Lids along the entire inner radius are completely removable. Lids along the entire outer radius are single sided snap-open with a hinge on the other side to keep them attached to the chain or completely removable.
608. 30. 300. 0

7.296

Part No. 600/601/608.20. . . 600/601/608.25. . . 600/601/608.30. . . 600/601.32.. . . . . . . . 600/601/608.35. . . 600/601.38.. . . . . . . . 600/601/608.40. . . 600/601.45.. . . . . . . . 600/601/608.50. . . 600/601.55.. . . . . . . . 600/601.60.. . . . . . . . .0 .0 .0 .0 .0 .0** .0 .0 .0** .0 .0 Bi [mm] 200 250 300 320 350 380 400 450 500 550 600 Ba [mm] 252 302 352 372 402 432 452 502 552 602 652 600 [kg/m] 8,75 9,11 9,45 9,59 9,74 10,01 10,19 10,32 10,63 10,98 11,47 601 [kg/m] 7,99 8,17 8,34 8,41 8,48 8,62 8,71 8,77 8,93 9,10 9,35 R608 [kg/m] ** ** ** ** ** **
600 601 R608
Phone +49- (0) 22 03-96 49-800

Available bending radii R [mm] 200* 250 300 350 400 450 500 550 600 750 1000 Extension links for extremely wide e-chains upon request
Supplement Part No. with required radius. Example: 600.30. 300 .0 0 = standard color, other colors *not available for R608 page 1.39 Pitch = 143 mm/link - Links/m = 7 **upon request

page 7.255
7.297
Fax
+49- (0) 22 03-96 49-222
System E4/00
600 601 R608
igus e-chainsystems
e-chain
e-tube
min. 6 mm
6018
6015.X
6011
6011
min. 32 mm
Exception: Minimum spacing Locking separator 6008 = 23 mm

Standard separator 6001 for e-chains and e-tubes offers
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
6001
unassembled assembled Spacer*,
6001 6011 24
safe stability due to its wide base design, also when used with thick cables or hoses. Separators (e.g. "side mounted") for e-chains can be fixed in
Spacer 6005.XX
their position with Spacers 6005.XX. The available inner height 6005.XX 6015.XX 10 6 will be reduced by 2 mm, per spacer and side. To avoid this, the parts can be assembled on outside of the crossbar (not for long travels) XX = width of the spacer (available 10, 15, 20 mm)
unassembled
Locking separator Locking separator 6008 for e-chains assembled
Additionally:
6008 6018 24 Locking separator 6008 for e-chains - with increased
unassembled
retention force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment.
Fax
igus GmbH
51147 Cologne
7.298
600 601 R608
differing diameters. e-chains and
6012
421.X
6013
6020
6015
6013
Option 2: Shelves
Side plates 6002, middle plates 6003 and shelves 420.X form the basic pattern of a shelf system. Shelves of various widths can be arranged at 15 different heights (in 7 mm increments). Locking vertical separator 6010 combined with shelves. Triple slots (only for e-chains ).
4,5
Side plate
Phone +49- (0) 22 03-96 49-800

4,5
15,5 8
assembled Middle plate
6012
Middle plate 6003
unassembled Slotted separators 6004 are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. The unilateral open slotted separator 6005 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 24 4 6 Slotted separator 24 8 17 assembled
6003 6013
Locking vertical separator for e-chains assembled
unassembled
6004 6014
Open slotted separator 6005
6005 6015
Width X [mm] 018 023 025 028 033 043 050 062
Width X [mm] 075 088 100 125 150 175 187 200
Shelf 420.X
Shelf
X-8
page 7.255
7.299
Fax
+49- (0) 22 03-96 49-222
unassembled
6002
6002
For use with many cables of 7 7
System E4/00
600 601 R608
E4/00 | Series 600601R608 | Accessories | Mounting Brackets, Steel

Moving end 6000.1
Option steel - pivoting

For pivoting connections One part (two-piece) for all chain widths Electrically conductive 40 40 60 74 Possible installation conditions Further installation angles installation sketch Fixed end 6000.2
40
74 60
Dimensions and order configurations Phone +49- (0) 22 03-96 49-800 +49- (0) 22 03-96 49-222
Moving end 6000.1 6000.10 6000.21
Fixed end 6000.2
13,5 80
Bi - 30
110 50 45
110 15
Fax
35
Note mounting brackets: Depending on the e-chain length,
6000.11
11
6000.20
the carrier will end with outer or
Part No.
Mounting bracket

51147 Cologne
inner side links. For the best appearance, make sure the chain ends with outer side link whenever possible. An odd number of links will always end with outer side links.
6000. 1 .12 Full attachment set (both sides) for e-chain , ending with outer side link 6000. 3 .12 Full attachment set (both sides) for e-chain , beginning with outer side link (moving end), ending with inner side link (fixed end) 6000.1 6000.2 Mounting bracket set moving end (one side) for outer side link Mounting bracket set fixed end (one side) for inner side link
igus GmbH

As individual component screwed on KMA. Can be plugged in the mounting brackets. Details chapter 10 Tiewrap No. of plate 3050.ZB 3075.ZB 3100.ZB
8 6
C B
Dim. C Dim. B [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230
Center bore + + +
teeth n 5 7 10 11 12 15 17 20 22 25
3115.ZB 3125.ZB 3150.ZB

12 18
12/90
6.2
3175.ZB
44
3200.ZB 3225.ZB 3250.ZB
28 35
Shown assembled
(n-1) x 10
( = no / + = yes)
7.300
Bi - 30
Bi
50
Steel Guide Troughs | Very stable and rugged

BRa 20 BRi Ba + 5 Ba Bi
600 601 R608

Bi

ha = Outer height e-chains / e-tube HRi = Inner trough height HRa = Outer trough height BRi = Inner trough width depends on dim. Ba
HRi 2 ha
HRa = 300
BRa = Outer trough width

ha
nMon = Number of installation sets (left/right) nRi = Number of trough sets (left/right) Individual
30
3 5 FL 40 x 5
HRi 2 ha BRi Ba + 5
attachment without C-profile
= Guide trough set = Installation set
140
37 24
20 14
Phone +49- (0) 22 03-96 49-800
600.20.300.0
18 50
Order example Part No. Installation set 98.50.375 98.50.425 98.50.475 98.50.500 98.50.525 98.50.575 98.50.625 98.50.675 98.50.725 98.50.775
BRi Length of the C-profile according to dimension BRi Guide troughs are used with applications where the upper run of the e-chain glides on the lower
see table
.20 .25 .30 .32 .35 .40 .45 .50 .55 .60
257 307 357 377 407 457 507 557 607 657
run. If using igus steel guide troughs, the following
components are required: Guide trough without glide bars Part No. 98.30 Guide trough with glide bars Part No. 98.31 Installation sets as end connectors Part No. 98.50.XX .XX indicates the length of the C-profile on which the guide trough is mounted. The values and part numbers are specified in the table on the left. Standard length of the trough components and glide bars is 2 m.The required overall length of the guide trough directly correlates to the length of travel. Special dimensions are available for confined spaces. Illustration top: Guide trough with and without glide bar. Illustration bottom: installation set
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m Guide trough without glide bar (8 x 2 m sections) Order text: 16 m Guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (Guide trough-sets + 1) Order text: 17 Installation sets (with C-profile)
Part No. Part No.
98.30
chapter 10
Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar
98.31
Part No. 98.50. 475

chapter 9
nMon = nRi + 1
nRi x 2000 mm
page 7.255
Details about steel guide troughs
7.301
Fax
+49- (0) 22 03-96 49-222
11
Installation set with C-profile
640
Increased inner height
E4/00 | Series 640
112
Price index
Optimum ratio of inner height to outer height Numerous interior separation possibilities Stop dog with "brake" for noise reduction
Cleanroom test upon request ESD classification: Electrically conductive ESD/ATEX version upon request
Wide, rounded plastic crossbars - cable friendly Optimized glide pads with lateral wear allowance Dirt-repellent exterior e-chains also available with
reverse bending radius "RBR" Crossbars are removable along both radii
clips - Insert screwdriver into the slot, push down, release by lever action. Repeat action for the other side
When to use the Series 640: If a low-noise version is required At very high speeds and/or accelerations For long travels For high additional loads
When not to use it: If a simple and low-cost solution is required Series 1640, page 7.114 If higher stability is required Series 600/601/R608, page 7.294 If an enclosed solution is required Series R608, page 7.294
e-chain
nd
with 2 separators 6411 assembled every 2 link 1 set 6000.1.12
7.302
E4/00 | Series 640 | Dimensions and Technical Data

Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG 70.0 60.0 50.0 40.0 30.0 20.0 10.0 6.0 2.0 1.5 1.0 0.5 0 0 S (FLG) S (FLB) S D S/2 Fill weight [kg/m] S = Length of travel R = Bending radius FLB FLG H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on 7.0 3.5 4.5 5.5 6.5 1.0 2.5 Unsupported length FLG / FLB [m] 2.0 3.0 Length of travel S [m] 0 4 6 8 10 12 14 4.0 5.0 6.0 H2 = *Mounting height
640
112
FLB
Other installation methods Vertical, standing 6 m Side mounted, unsupp. 4 m Rotary requires further calculation Unsupported length of upper run HF = H + 100 = upon request

143
Pitch = 143 mm/link

R H D K H2 K2 200 545 415 920 325 1287 250 645 465 1080 325 900 1430 300 745 515 1240 325 1100 1859
Links/m = 7 (1001 mm)

350 845 565 1400 325 1200 2145 400 945 615 1560 325 1430 2574 450 1045 665 1720 325 1580 2860 500 1145 715 1870 325 1700 3146

550 1245 765 2020 325 1850 3432 600 1345 815 2175 325 2050 3861 750 1645 965 2660 325 2850 5005 1000 2145 1215 3435
D2+25 800


D2 K2 H2 Fixed end
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
3D-CAD files, pdf-downloads und weitere Produktinformationen
www.igus.de/en/640
7.303
Phone +49- (0) 22 03-96 49-800
140
System E4/00
HF
640
E4/00 | Series 640 | Product Range

Ba Bi

igus e-chainsystems
100 max.
112 140
For rigid hydraulic hoses
R
Part No. structure
For applications particularly demanding Can be opened from two sides
640. 33. 300. 0

Phone +49- (0) 22 03-96 49-800 Internet: www.igus.eu igus GmbH
7.304
51147 Cologne
Fax
+49- (0) 22 03-96 49-222
www.igus.de/en/640

Part No. 640.12. 640.13. 640.15. 640.16. 640.17. 640.18. 640.20. 640.21. 640.22. 640.23. 640.25. 640.26. 640.27. 640.28. 640.30. 640.31. 640.32. 640.33. 640.35. 640.36. 640.37. 640.38. 640.40. 640.41. 640.42. 640.43. 640.45. 640.46. 640.47. 640.48. 640.50. 640.51. 640.52. 640.53. 640.55. 640.60. .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 562 Ba [mm] 139 152 164 177 189 202 214 227 239 252 264 277 289 302 314 327 339 352 364 377 389 402 414 427 439 452 464 477 489 502 514 527 539 552 564 614 Weight [kg/m] 7,57 7,66 7,77 7,84 7,92 7,99 8,04 8,12 8,18 8,23 8,30 8,32 8,39 8,46 8,51 8,62 8,68 8,72 8,74 8,79 8,92 9,02 9,11 9,16 9,20 9,21 9,26 9,30 9,38 9,39 9,42 9,52 9,83 9,95
640
System E4/00 www.igus.de/en/640
7,91
Available bending radii R [mm] 200 250 300 350 400 450 500 550 600 750 1000 Supplement Part No. with required radius. Example: 640.33. 300 .0 0 = standard color, other colors page 1.39 Pitch = 143 mm/link - Links/m = 7
Outer side link, single part Part No. 600.01

(suitable for all radii) Inner side link, single part Part No. 600.02. R Single crossbar, e-chain , Part No. 450.Bi
page 7.255
3D-CAD files, pdf-downloads und weitere Produktinformationen
7.305
Fax
+49- (0) 22 03-96 49-222
7,70
640
E4/00 | Series 640 | Accessories | Interior Separation
igus e-chainsystems
Vertical separators are used if a vertical subdivision is required. In the standard configuration, a separator is mounted at every second link. 6418 415.X 6411 6411 415.X 6418 6411
Vertical separator Vertical separator for e-chains assembled Spacer* Spacer 405.XX for e-chains assembled Locking separator Locking separator 6408 for e-chains assembled


Standard separator 6401 for e-chains offers safe stability
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
6401
unassembled
6401 6411 20
due to its wide base design, also when used with thick cables or hoses. Separators (e.g. "side mounted") for e-chains can be fixed in
their position with Spacers 405.XX. The available inner height will 405.XX 415.XX 10 4 be reduced by 2 mm, per spacer and side. To avoid this, the parts can be assembled on outside of the crossbar (not for long travels) XX = width of the spacer (available 10, 15, 20, 30, 40 mm)
unassembled
Additionally:
6408 6418 20 The Locking separator for e-chains 6408 is designed for
unassembled
applications exposed to extremely high humidity, for example, at composting plants. The lateral cam serves for uniform alignment of the vertical separators; if these separators are misaligned, they will inevitably get damaged on an attempt to open the e-chain .
Fax
igus GmbH
7.306
51147 Cologne
www.igus.de/en/640
E4/00 | Series 640 | Accessories | Interior Separation
640
differing diameters. e-chains and
6012
6413
421.X
6413
6415
6413
Option 2: Shelves
Side plates 6002, middle plates 6403 and shelves 420.X form the basic pattern of a shelf system. Shelves of various widths can be arranged at 15 different heights (in 7 mm increments). The unilateral open slotted separator 6405 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves.
4,5
Side plate
Phone +49- (0) 22 03-96 49-800

4,5
15,5 8
assembled Middle plate for e-chains
6012
unassembled 17 4 assembled
Open slotted separator for e-chains
Width X [mm] 018 023 025 028 033 043 050 062
Width X [mm] 075 088 100 125 150 175 187 200
Part No. assembled 421.75 421.88 421.100 421.125 421.150 421.175 421.187 421.200 X-8 Shelf Shelf 420.X

Rollclip unassembled 9 assembled 489.27 490.27
Rollclip - minimizes abrasion of particularly sensitive hoses. The Rollclip is simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the chain and hose. 27 mm
page 7.255
www.igus.de/en/640
7.307
Fax
+49- (0) 22 03-96 49-222
unassembled
6002
6002
For use with many cables of 7
System E4/00
640

Suitable for hoses with a maximum outer diameter of 300 mm
igus e-chainsystems
Gliding operation with crossbars assembled along the outer radius and a special guide trough Gliding operation not guaranteed with crossbars assembled along the inner radius The extender crossbar can either be attached to the side links directly or can be used in combination with two stranded snap-open crossbars
tender crossbar applications. We are happy to assist you with your design layout Round extender crossbar with snap-open crossbars Part No. 450.15.RHD115 450.17.RD115 450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250 = round Attached directly Square extender crossbar to the side link Max [mm] hose 115 115 150 200 250 300 150 200 250 = square + = yes / = no Form with snap-open crossbars Installation side link + + + + + Attached directly to the side link
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
E4 snapclip

The loops can be adjusted as required
51147 Cologne
on project planning Part No. 450.B12 450.B12.200 Form Locking clip, comprising a locking element Locking band, comprising a locking element and band; 12 x 1,5 x 200 mm
igus GmbH
7.308
www.igus.de/en/640
E4/00 | Series 640 | Accessories | Mounting Brackets, Steel

Moving end 6000.1
640

For pivoting connections One part (two-piece) for all chain widths Electrically conductive
40 40 60
40
74 60
74 Fixed end 6000.2 Possible installation conditions Further installation angles installation sketch
Moving end 6000.1 6000.10 6000.21
Fixed end 6000.2
Dimensions and order configurations Phone +49- (0) 22 03-96 49-800

Note mounting brackets: Depending on the e-chain
13,5 80
110 50 13,5 45
110 15
35
6000.11
11
6000.20
length, the carrier will end with Part No. Mounting bracket

outer or inner side links. For the best appearance, make sure the chain ends with outer side link whenever possible. An odd number of links will always end with outer side links.
6000. 1 .12 Full attachment set (both sides) for e-chain , ending with outer side link 6000. 3 .12 Full attachment set (both sides) for e-chain , beginning with outer side link (moving end), ending with inner side link (fixed end) 6000.1 6000.2 Mounting bracket set moving end (one side) for outer side link Mounting bracket set fixed end (one side) for inner side link
E4/00 | Series 640 | Accessories | Strain Relief

Tiewrap No. of plate 3050.ZB 3075.ZB 3100.ZB 3115.ZB 3125.ZB 3150.ZB 3175.ZB 3200.ZB 3225.ZB 3250.ZB teeth n 5 7 10 11 12 15 17 20 22 25 Dim. C Dim. B [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230 Center bore + + +

As individual component screwed on KMA. Can be plugged in the mounting brackets. Details chapter 10 chapter 10
C B
12/90
12 18
6.2
44
(n-1) x 10
28 35 Shown assembled page 7.255
www.igus.de/en/640
7.309
Fax
+49- (0) 22 03-96 49-222
Bi - 30
Bi - 30
Bi
50
Part No. 98.30 | 98.31 | Trough height: 300 mm 640
Steel Guide Troughs | Very stable and rugged

BRa
Ba = Outer width e-chains / e-tube Bi = Inner width e-chains / e-tube

20
BRi Ba + 5 Ba Bi
ha = Outer height e-chains / e-tube HRi = Inner trough height HRa = Outer trough height BRi = Inner trough width BRa = Outer trough width nMon = Number of installation sets (left/right) nRi = Number of trough sets (left/right)
3 5
depends on dim. Ba
HRi 2 ha HRa = 300 ha
30
!
Phone +49- (0) 22 03-96 49-800
HRi 2 ha BRi Ba + 5
FL 40 x 5
Individual attachment without

140
= Guide trough set = Installation set

37
20 14
C-profile
11
+49- (0) 22 03-96 49-222
Installation set with C-profile

640.12.300.0 BRi .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 144 157 169 182 194 207 219 232 244 257 269 282 294 307 319 332 344 357 369 382 394 407 419 432 444 457 469 482 494 507 519 532 544 557 569 619 Order example Part No. Installation set 98.50.275 98.50.275 98.50.300 98.50.300 98.50.325 98.50.325 98.50.350 98.50.350 98.50.375 98.50.375 98.50.400 98.50.400 98.50.425 98.50.425 98.50.450 98.50.450 98.50.475 98.50.475 98.50.500 98.50.500 98.50.525 98.50.525 98.50.550 98.50.550 98.50.575 98.50.575 98.50.600 98.50.600 98.50.625 98.50.625 98.50.650 98.50.650 98.50.675 98.50.675 98.50.700 98.50.750
24
18
50
Length of the C-profile according to dimension BRi Guide troughs are used with applications where the upper run of the e-chain glides on the lower
see table
run. If using igus steel guide troughs, the following
components are required: Guide trough without glide bars Part No. 98.30 Guide trough with glide bars Part No. 98.31 Installation sets as end connectors Part No. 98.50.XX .XX indicates the length of the C-profile on which the guide trough is mounted. The values and part numbers are specified in the table on the left. Standard length of the trough components and glide bars is 2 m.The required overall length of the guide trough directly correlates to the length of travel. Special dimensions are available for confined spaces. Illustration top: Guide trough with and without glide bar. Illustration bottom: installation set
51147 Cologne
Fax
.31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47
igus GmbH
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m Guide trough without glide bar (8 x 2 m sections) Order text: 16 m Guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (Guide trough-sets + 1) Order text: 17 Installation sets (with C-profile)
Part No. Part No.
98.30 98.31
Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar
.48 .50 .51 .52 .53 .55 .60
Part No. 98.50. 475
nMon = nRi + 1
nRi x 2000 mm
7.310
Details about steel guide troughs
System E4 | Further Applications
640
Phone +49- (0) 22 03-96 49-800

Friction welding machine - Special E4/00 version bend in two directions
chapter 9
chainflex CF310.UL
3D-CAD files, pdf-downloads and many online features www.igus.de/en/640
page 7.255
7.311
Fax
+49- (0) 22 03-96 49-222
System E4/00
7.312
E4/4
E4.1-predecessor for long travels and side-mounted applications
7.313
For new constructions we recommend: System E4.1 from page 7.6
E4/4 - The E4.1 predecessor for long travels and side-mounted applications
System E4/4 (pronounced: E-4-4) came out to solve applications in two areas: The extreme long travels and the free-hanging side mounted situations. The famous undercut between two links is one feature to make that possible. Pushforces and rigidity are increased - tolerance against dirt and debris rises. Special "Roller-links" establishes E4/4 as the true long-travel specialist. The undercut design also enables the excellent ESD/ATEX performance. The chain links are tightly linked to each other, so that electricity can flow through them when in contact with each other (Please note: This is valid only for the special conductive material igumid ESD and is not applicable for the standard series in this catalog) Typical industries and applications Unsupported, side mounted applications Cranes: RTG, Quay cranes, many more Compost plants Construction machines Gypsum plants, concrete plants, chemical plants Agricultural plants ESD applications Heavy machinery Steel plants Shipyards General machinery
ATEX/ESD: Excellent performance with the special material igumid ESD (upon request) "Rear grip" achieves long-term electrical conductivity Side-mounted unsupported High torsional rigidity System E4/4 approved with long travels System E4 4-piece e-chain links
7.314
Many successful rol e-chain applications, i.e. one of the igus longest travels at the moment

on 2 ship unloaders in Malaysia, both equipped with a rol e-chain at 441,3 m travel length
Special case: Side-mounted, unsupported undercut design offers stability
200 m travels and more possible
Next Page
Find selection tables and assembly instructions
7.315
E4/4
E4/4 | Side-mounted | Travels over 200 m

Rugged stop dog igumid G Outer link with rear -40/+120C catch - high stability "side-mounted" Lateral glide surfaces Best unsupported lengths "side-mounted" rol e-chain links available For very long travels up to 150 - 250 m High torsional rigidity Good for tough environments with dirt and debris ESD Version available Interior separation tool box available You can find more technical data about the material, chemical resistance, temperatures Design, from page 1.38
Selection table
Series Inner height hi [mm] Inner width Bi [mm] Outer width Ba [mm] Outer height ha [mm] Bending radius R [mm] Unsupported length max. [m] page

2828 3838 4040 4040HD 5050 5050HD 32 42 56 56 80 80 50 - 400 50 - 400 50 - 600 50 - 600 50 - 600 50 - 600 74 - 424 77 - 427 86 - 636 104 - 654 100 - 650 110 - 660 54 64 84 84 108 108 63 - 300 75 - 350 135 - 500 135 - 300 150 - 1000 200 - 500 3,00 3,80 4,50 4,50 6,00 6,00 7.318 7.330 7.342 7.354 7.362 7.374

2928 3938 4140 5150 32 42 56 80 50 - 400 50 - 400 50 - 600 50 - 600 74 - 424 77 - 427 86 - 636 100 - 650 54 64 84 108 63 - 300 75 - 350 135 - 500 150 - 1000 3,00 3,80 4,50 6,00 7.318 7.330 7.342 7.362
e-tubes
R7728 R7838 R8840 R8840HD R9850 R9850HD 32 42 56 56 80 80 50 - 300 50 - 300 75 - 462 75 - 462 75 - 462 75 - 462 74 - 324 77 - 327 111 - 499 129 - 516 125 - 513 135 - 522 54 64 84 84 108 108 125 - 300 125 - 350 150- 500 150- 300 200 - 1000 200 - 500 3,00 3,80 4,50 4,50 6,00 6,00 7.318 7.330 7.342 7.354 7.362 7.374
7.316
System E4/4 | Assembly Instructions

System E4/4 | e-chains and e-tubes | Assembling
e-chains | Opening 1
Remove crossbars at connection point. Slide side links into each other - Press together
Join the side links - join the second side link by pressing from the top
Remove crossbars - Insert screwdriver into the slot, push down, release by lever action
Join the side links together on the opposite side by applying pressure to the outer link
Assemble crossbars - Push down and snap in by using a screwdriver
Remove clips - Insert screwdriver into the slot and push down, release by lever action
e-tube | Opening 1
Assemble clips (e-chains with crossbars
Assemble e-tube lids/bottoms - Attach to the connector at an angle - Snap in Remove lids/bottoms - Insert screwdriver into the slot, release by lever action
every other link) - Push down and snap in
System E4/4 | e-chains and e-tubes | Separating
Remove crossbars, clips, and lids on two adjacent chain links. Guide the screwdriver into the slot between side links and release it by levering it and separate the e-chain
Release only one side to swivel the lid
You can find an assembly video on the web
www.igus.de/en/e4_assembly
7.317
E4/4
2828 2928 R7728

Price index
page 7.42
E4/4 | Series 28282928R7728
32
32
High side-mount stability due to undercut Series 2828 Series 2928 Series R7728 High torsional rigidity Crossbars on e-chains are removable
along both radii Side-mounted unsupported High torsional rigidity ESD classification: Electrically conductive ESD/ATEX version upon request Closed and open styles can be combined Removable lids along inner radius Hinged snap-open removable lids along outer radius of e-tube Lateral glide surfaces for side-mounted operation Wide, rounded plastic crossbars - cable friendly KMA mounting brackets with attachment points on all sides Locking or pivoting mounting brackets available e-chain also available with reverse bending radii
rol e-chain Series
2828R/7728R available upon request Opening e-chains : Remove crossbars and
When to use the Series 2828/2928/R7728: When high torsional or shearing forces are expected For side-mounted applications involving large unsupported lengths For long-term operation in very moist environments Also available as rol e-chain
Please indicate chain-lenghts or number of links Example: 3 m or 54 links When not to use it: If a quieter version is required Series E4.32, page 7.42
e-chain
nd
with 2 separators 282 assembled every 2 link 1 set 28280.30.12C
7.318

Unsupported length
40
2828 2928 R7728
30 20 10 8.0 6.0 4.0 2.0 1.5
R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain FLB FLG K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
32
FLB
1.0 0.5
Other installation methods Vertical, standing 5 m Side mounted, unsupp. 2 m Rotary requires further calculation Unsupported length of upper run
HF = H + 40
= upon request

56
Pitch = 56 mm/link
R D K H2 K2 063 130 340 126 340 075 205 150 380 151 150 380
Links/m = 18 (1008 mm)

100 255 175 465 166 370 616 125 305 200 550 166 445 784 150 355 225 620 166 625 1008 175 405 250 700 166 655 1064
200 455 275 780 166 770 1288 220 495 295 850 166 870 1456 250 555 325 940 166 930 1568 300 655 375 1110 166 1240 1960
-0 H +20 180
D2+20 130


D2 K2 H2 Fixed end
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
page 9.70
7.319
Phone +49- (0) 22 03-96 49-800
54
System E4/4
HF
2828 2928 R7728

Ba Bi

28 max.
igus e-chainsystems
32 54
For rigid hydraulic hoses For applications particularly demanding
R
Part No. structure
Can be opened from two sides
2828. 30. 300. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi

28 max.
32 54
For nearly every situation Can be opened from two sides
R
Part No. structure
Easy assembly Stable Attractive price
2928. 30. 300. 0

Fax
Ba Bi

Fully enclosed
51147 Cologne
28 max.
32 54
igus GmbH
R
Part No. structure
7728. 30. 300. 0

Rolling instead of gliding: rol e-chain

Special solution for long travels. 75% less drive power (gliding application) with igus rol e-chain . Series 2828R - Order example 2828R.30.220.0 Further information: www.igus.de/en/role or phone: +49-(0) 22 03-96 49-800

7.320

Part No. 2828/2928/7728.05. . . . 2828/2928.06.
..........
2828 2928 R7728

R7728 [kg/m] 2,63 2,75 2,83 2,94 3,03 3,19 3,39 3,59 4,04 4,43
Bi [mm] .0* .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 125 50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 150 175
Ba [mm] 74 92 99 111 124 132 137 149 162 174 187 192 199 212 224 237 249 262 274 286 299 312 324 337 349 362 374 387 399 412 424 200 220 250
2828 [kg/m] 1,73 1,79 1,84 1,93 2,02 2,08 2,15 2,20 2,29 2,38 2,44 2,51 2,56 2,65 2,74 2,87 2,92 3,05 3,10 3,19 3,28 3,37 3,46 3,59 3,68 3,77 3,86 3,95 4,04 4,11 4,18 300
2928 [kg/m] 1,64 1,67 1,69 1,73 1,78 1,81 1,84 1,87 1,91 1,96 1,99 2,02 2,05 2,09 2,14 2,20 2,22 2,29 2,32 2,36 2,41 2,45 2,50 2,56 2,60 2,65 2,69 2,74 2,79 2,82 2,86
2828/2928/7728.07. . . . 2828/2928.087. . . . . . . . . . 2828/2928/7728.10. . . . 2828/2928/7728.11. . . . 2828/2928.112. . . . . . . . . . 2828/2928/7728.12. . . . 2828/2928.137. . . . . . . . . . 2828/2928/7728.15. . . . 2828/2928.162. . . . . . . . . . 2828/2928/7728.17. . . . 2828/2928.18.
..........
Phone +49- (0) 22 03-96 49-800

2828/2928.187. . . . . . . . . . 2828/2928/7728.20. . . . 2828/2928.212. . . . . . . . . . 2828/2928.23.

..........
2828/2928.237. . . . . . . . . . 2828/2928/7728.25. . . . 2828/2928.262. . . . . . . . . . 2828/2928.28. 2828/2928.29.

.......... ..........
2828/2928/7728.30. . . . 2828/2928.312. . . . . . . . . . 2828/2928.325. . . . . . . . . . 2828/2928.337. . . . . . . . . . 2828/2928.350. . . . . . . . . . 2828/2928.362. . . . . . . . . . 2828/2928.375. . . . . . . . . . 2828/2928.387. . . . . . . . . . 2828/2928.400. . . . . . . . . . Available bending radii R [mm] 063** 075** 100**
**not available for R7728 *Removable lid only, no hinged option
Supplement Part No. with required radius. Example: 2828.30. 300 .0 0 = standard color, other colors page 1.39 Pitch = 56 mm/link - Links/m = 18
Single lid, e-tube, Part No. 775.Bi Right side link*, single part, Part No. 2828.02. R Left side link*, single part, Part No. 2828.01. R Single bottom, e-tube, Part No. 776.Bi

*View from the fixed point of the e-chain /e-tube
page 7.317
7.321
Fax
+49- (0) 22 03-96 49-222
Inner height: 32 mm
System E4/4
2828 2928 R7728
page 7.48
igus e-chainsystems
Vertical separators are used if a vertical subdivision is required. In the standard configuration, a separator is mounted at every second link. Note: Observe a lateral spacing of at least 25 mm (e-tube) Vertical separator Vertical separator for e-chains assembled Vertical separator Vertical separator 281T for e-tubes unassembled assembled Vertical separator Vertical separator 281.14 for e-chains /e-tubes

e-chain
e-tube
282A
282
382.X
282.14
284
294 282T 282.14
min. 25 mm
2,5

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
281
unassembled
281 282 12 2,5 8 281T 282T 12 2,5
to its broad foot design, also when used with thick cables or hoses. If the distance needed between separators is greater than this separators dimension, we offer the Vertical separator 281.14. The vertical separator 281T for e-tubes clamps to the fixed radius and remains free along the other radius to facilitate lid removal. If installing these yourself, please ensure that they are identically aligned. If the distance needed between separators is greater than this separators dimension, we offer the Vertical separator 281.14. Vertical separator 283 with a narrow foot for e-chains with
281.14 282.14 14 2,5
applications where a large number of small cables need to be individually separated.
Fax
Vertical separator Vertical separator 283 for e-chains assembled Spacer* Spacer for e-chains assembled Locking separator Locking separator 293 for e-chains assembled Asymmetric separator Asymmetric separator 281A for e-chains assembled

Separators (e.g. "side mounted") for e-chains can be fixed in
unassembled
283 284 8
their position with spacers 381.XX. The available inner height will be reduced by 2 mm, per spacer and side. To avoid this, the parts can be assembled on outside of the crossbar (not for long travels) XX = width of the spacer (available 10, 15, 20).
51147 Cologne
381.XX
unassembled
381.XX 382.XX 10 2,5
Additionally
Locking separator 293 for e-chains - with increased retention
igus GmbH
force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment (not for e-tubes). 293 294 10 2,5 2,75 12 Asymmetric separator 281A for e-chains (not for e-tubes)
unassembled
with an 12-mm base, for combinations between spacers of different widths and vertical separators in side-mounted applications, for instance. 281A 282A
unassembled
7.322
page 7.48
2828 2928 R7728
e-tubes can be subdivided both shelves can be arranged eleva-
287
289
387.X
289
298
292
289
tor-shifted with different bottoms
Option 2: Shelves
Side plates 286, middle plates 288 and shelves 386.X form the basic pattern of a shelf system. Shelves of various widths can be arranged at 3 different heights (in 7 mm increments). For special applications: Vertical separator with injection moulded shelf 281.S.57 (57,5 mm) or 281.S.45 (45 mm) Slotted separators 291 (not for e-tubes), are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. The unilateral open slotted separator 297 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 8 3 2,5 45 8 2,5 57,5 8 4
Side plate
Phone +49- (0) 22 03-96 49-800

4
287
unassembled assembled Vertical separator for e-chains /e-tubes
281.S.57 282.S.57
Vertical separator for e-chains /e-tubes
281.S.45 282.S.45
unassembled 6 2,5 assembled
Width X [mm] 018 023 025 028 033 043 050 054 062 075
Part No. unassembled 386.18 386.23 386.25 386.28 386.33 386.43 386.50 386.54 386.62 386.75
Part No. assembled 387.18 387.23 387.25 387.28 387.33 387.43 387.50 387.54 387.62 387.75
Width X [mm] 087 100 108 125 150 175 200 208 225
Part No. assembled 387.87 387.100 387.108 387.125 387.150 387.175 387.200 387.208 387.225 page 7.317 X-8 Shelf Shelf 386.X
7.323
Fax
+49- (0) 22 03-96 49-222
unassembled
286
286
System E4/4
vertically and horizontally. The
Inner height: 32 mm
2828 2928 R7728

igus e-chainsystems
Bi 1 22,5
Bi 2
Bi 3
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Fax
tender crossbar applications. We are happy to assist you with your design layout 385.15RHD115 round extender crossbar 385.18RD115 round strap assembled directly on the side section Form Installation side link + Combination with snap-open crossb. +
51147 Cologne
combined with snap-open crossbars Part No. 385.15.RHD115 385.18.RD115 = round + = yes / = no Max [mm] hose 105 105
igus GmbH
Hinged crossbars
385.02
Ba Bi
12,5
Ba Bi
Bi-37,5 mm
385.03
Option 1
Option 2
Option 3
Option 4
Bi
Bi Ba
Bi Ba
7.324
73+1
45
5,5

Moving end 28280/77280...1
2828 2928 R7728

45
45 45

45

Fixed end 28280/77280...2
Moving end 29280/78280...1

Recommended for vertical hanging / standing applications Additionally: Universally mountable C-profile option Corrosion resistant Locked connections At very high acceleration Fixed end 29280/78280...2 The attachment variants arising automatically by the choice of the KMA mounting bracket
Fixed end 28280/77280...2 (pivoting) 29280/78280...2 (locking) 73
Moving end (pivoting) 28280/77280...1 (locking) 29280/78280...1 73

22

Part No. structure (pivoting) 28280. 77280. 05. 12. C
Bi + 27
Bi + 14
Bi + 14
Bi
Part No. structure (locking) 29280. 05. 12. C 78280.

12,5 22,5 5,5 / t=7,2 22,5 12,5
Optional with C-profile
Width index
.05. .06. .07. .087. .10. .11. .112. .12. .137. .15. .162. .17. .18. .187. .20. .212.

28280
C-profile Bi option
.06.12. C
[mm]
Width index
.23. .237. .25. .262. .28. .29. .30. .312. .325. .337. .350. .362. .375. .387. .400.

28280 28280
C-profile Bi option
[mm]
Full set Width 29280 = e-chain 78280 = e-tube
locking
29280
locking
29280 29280
28280/77280 29280/78280 .05.12. C
50 68 75 87
.23.12. C 225 .237.12. C 237 25.12. C 250 .262.12. C 262 .28.12. C 275 .29.12. C 287
28280/77280 29280/78280 .07.12. C 28280 29280 .087.12. C
28280/77280 29280/78280 28280 28280 28280 29280 29280 29280
28280/77280 29280/78280 .10.12. C 100 28280/77280 29280/78280 .11.12. C 108 28280 29280 .112.12. C 112
28280/77280 29280/78280 .30.12. C 300 28280 28280 28280 28280 28280 28280 28280 28280 29280 29280 29280 29280 29280 29280 29280 29280 .312.12. C 312 .325.12. C 325 .337.12. C 337 .350.12. C 350 362.12. C 362 .375.12. C 375 .387.12. C 387 .400.12. C 400
28280/77280 29280/78280 .12 .12. C 125 28280 29280 .137.12. C 137
28280/77280 29280/78280 .15 .12. C 150 28280 29280 .162.12. C 162
Full set, for both ends: 28280. 05. 12 Single-part order:Bei 28280. 05. 1 Mounting bracket moving end 28280. 05. 2 Mounting bracket fixed end page 7.317
28280/77280 29280/78280 .17.12. C 168 28280 28280 29280 29280 .18.12. C 175 .187.12. C 187
28280/77280 29280/78280 .20.12. C 200 28280 29280 .212.12. C 212
7.325
2828 2928 R7728

Moving end 28280.1

60 60 60 60
60 60
60
Possible installation conditions Further installation angles installation sketch
Fixed end 28280.2
Moving end 28280.1
Fixed end 28280.2
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
28280.10
28280.21
60
Bi - 20
77 26,5 35 30
77 12
Fax
28280.11
15,5
28280.20
For e-chain
Part No. full set 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12
Bi
[mm]
For e-chain
Part No. full set 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12
Bi
[mm]
51147 Cologne
282829287728.05 28282928.06 282829287728.07 28282928.087 282829287728.10 282829287728.11 28282928.112 282829287728.12 28282928.137 28280. 12 Full set, 4 parts 2 with pin / 2 with bore Single-part order: 28280. 1 Mounting bracket moving end, 1 part left / right 282829287728.15 28282928.162 282829287728.17 28282928.18 28282928.187 282829287728.20 28282928.212
50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212
28282928.23 28282928.237 282829287728.25 28282928.262 28282928.28 28282928.29 282829287728.30 28282928.312 28282928.325 28282928.337 28282928.350 28282928.362 28282928.375 28282928.387 28282928.400
225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
igus GmbH
28280. 2 Mounting bracket fixed end, 1 part left / right
Other strain relief elements chapter 10
7.326
Bi - 20

Part No. single clamps steel stainless steel CFX12.1 CFX12.1.E CFX14.1 CFX14.1.E CFX16.1 CFX16.1.E CFX18.1 CFX18.1.E CFX20.1 CFX20.1.E CFX22.1 CFX22.1.E CFX26.1 CFX26.1.E CFX30.1 CFX30.1.E CFX34.1 CFX34.1.E CFX38.1 CFX38.1.E CFX42.1 CFX42.1.E Part No. double clamps steel stainless steel CFX12.2 CFX12.2.E CFX14.2 CFX14.2.E CFX16.2 CFX16.2.E CFX18.2 CFX18.2.E CFX20.2 CFX20.2.E CFX22.2 CFX22.2.E CFX26.2 CFX26.2.E CFX30.2 CFX30.2.E CFX34.2 CFX34.2.E Part No. triple clamps steel CFX12.3 CFX14.3 CFX16.3 CFX18.3 CFX20.3 CFX22.3 stainless steel Cable [mm] 06 - 12 14 - 16 16 - 18 18 - 20 20 - 22 22 - 26 26 - 30 30 - 34 34 - 38 38 - 42 igus chainfix steel clamps and
2828 2928 R7728
max. pull forces, adjustable with hexagon socket. Available as single, double or triple clamps. Details chapter 10
System E4/4 Phone +49- (0) 22 03-96 49-800
chainfix stainless-steel clamps -
Cable [mm] 04 - 08 08 - 12 12 - 16 16 - 20 20 - 24


Width [mm] 10,8 16,4 20,0

Number of teeth 5 7

Tiewrap No. of plate 3050.ZB 3075.ZB 3100.ZB 3115.ZB 3125.ZB 3150.ZB 3175.ZB 3200.ZB 3225.ZB 3250.ZB teeth n 5 7 10 11 12 15 17 20 22 25
Dim. C Dim. B [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230
Center bore + + +

As individual component screwed on KMA. Can be plugged in the mounting brackets. Details chapter 10 Chapter 10
C B
12/90
12 18
6.2
44
( = no / + = yes)
(n-1) x 10
28 35 Shown assembled page 7.317
chapter 10
7.327
Fax
+49- (0) 22 03-96 49-222
Inner height: 32 mm
12 - 14
2828 2928 R7728


BRa 31 22 BRi Ba + 4 Ba Bi 2 11
Bi

ha = Outer height e-chains / e-tube HRi = Inner trough height HRa = Outer trough height BRi = Inner trough width BRa = Outer trough width nMon = Number of installation sets (left/right) nRi = Number of troughs sets (left/right) depends on dim. Ba
ha
HRi 2 x ha Bottom clamp attached optionally inwards or outwards 54 27 12 4,9
!
Phone +49- (0) 22 03-96 49-800
HRi 2 ha BRi Ba + 4
+49- (0) 22 03-96 49-222

Bottom Clamp attached optionally inwards or outwards 2828.05.200.0
BRi
M6 x16
Order example
960.30.175 960.30.200 960.30.200 960.30.225 960.30.225 960.30.225 960.30.250 960.30.250 960.30.275 960.30.275 960.30.300 960.30.300 960.30.300 960.30.325 960.30.325 960.30.350 960.30.350 960.30.375 960.30.375 960.30.400 960.30.400 960.30.425 960.30.425 960.30.450 960.30.450 960.30.475 960.30.475 960.30.500 960.30.500 960.30.525 960.30.525
Part No. attached
[mm] inwards
.05 .06 .07 .087 78 96 103 115 128 136 141 153 166 178 191 196 203 216 228 241 253 266 278 291 303 316 328 341 353 366 378 391 403 416 428 960.30.125 960.30.150 960.30.150 960.30.175 960.30.175 960.30.200 960.30.200 960.30.200 960.30.225 960.30.225 960.30.250 960.30.250 960.30.250 960.30.275 960.30.275 960.30.300 960.30.300 960.30.325 960.30.325 960.30.350 960.30.350 960.30.375 960.30.375 960.30.400 960.30.400 960.30.425 960.30.425 960.30.450 960.30.450 960.30.475 960.30.475
see table
Fax
.10 .11 .112 .12 .137 .15 .162 .17
Part No. Part No.
18
972.30.SL 972.31.SL
51147 Cologne
.18 .187 .20 .212 .23 .237 .25 .262 .28 .29 .30 .312 .325 .337
igus GmbH
nMon = nRi + 1
nRi x 2000 mm
.350
.362 .375 .387 .400
Insert for the installation set "Heavy-Duty": 972.50.XXX instead of 960.30.XXX on the right column "attached outwards"
7.328
HRa = 117
No
2828 2928 R7728
Phone +49- (0) 22 03-96 49-800

High unsupported lenghts and perfect suitability fr circular movements (RBR-versions) are some features for the E4/4-System
Chapter 9
page 7.317
7.329
Fax
+49- (0) 22 03-96 49-222
Inner height: 32 mm
System E4/4
3838 3938 R7838

Price index
page 7.60
E4/4 | Series 38383938R7838
42
42
High side-mount stability due to undercut Series 3838 Series 3938 Series R7838 High torsional rigidity Closed and open styles can be combined Hinged snap-open removable lids Side-mounted unsupported High torsional rigidity ESD classification: Electrically conductive ESD/ATEX version upon request along outer radius of e-tube Removable lids along inner radius Crossbars on e-chains are removable
along both radii Lateral glide surfaces for side-mounted operation Wide, rounded plastic crossbars - cable friendly KMA mounting brackets with attachment points on all sides Locking or pivoting mounting brackets available e-chain also available with reverse bending radii
rol e-chain Series
When to use the Series 3838/3938/R7838: When high torsional or shearing forces are expected For side-mounted applications involving large unsupported lengths For long-term operation in very moist environments Also available as rol e-chain
Please indicate chain-lenghts or number of links Example: 4 m or 60 links When not to use it: If a quieter version is required Series E4.42, page 7.60
e-chain
nd
7.330

Unsupported length
40 30 20 10 8.0 6.0 4.0 2.0 1.5
3838 3938 R7838
S = Length of travel R = Bending radius FLB H = Nominal clearence height HF = Required clearence height D = Overlength e-chain FLG K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
0 *if the mounting bracket location is set lower
42
FLB
1.0 0.5
1.0
2.0
3.0
4.0
Other installation methods Vertical, standing 6 m Side mounted, unsupp. 2,5 m Rotary requires further calculation Unsupported length of upper run HF = H + 40 = upon request
Moving end R Fixed end H - 64 H

67
positive camber over short travels. This must be accounted for when specifying the clearance height HF. Please consult igus
Pitch = 67 mm/link
R
-0 H +25
Links/m = 15 (1005 mm)

125 315 224 530 186 475 804 150 365 249 610 186 570 1005 170 405 269 670 186 690 1139 200 465 299 765 186 780 1340
215 495 314 810 186 865 1407 250 565 349 920 186 1010 1675 300 665 399 1080 186 1150 1943 350 765 449 1235 186 1500 2412
075 215 174 370 151 370
100 265 199 450 201 199 450
115 295 214 500 186 435 737
D K H2 K2
D2+25 174


D2 K2 Fixed end H2
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
page 9.70
7.331
Phone +49- (0) 22 03-96 49-800
64
System E4/4
HF
3838 3938 R7838

Ba Bi

38 max.
igus e-chainsystems
42 64
R
Part No. structure
3838. 400. 300. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi

38 max.
42 64
R
Part No. structure
3938. 400. 300. 0

Fax
Ba Bi

Fully enclosed
51147 Cologne
38 max.
42 64
igus GmbH
R
Part No. structure
7838. 25. 300. 0


Special solution for long travels. 75% less drive power (gliding application) with igus rol e-chain . Series 3838R - Order example - 3838R.30.250.0 Further information: www.igus.de/en/role or phone: +49-(0) 22 03-96 49-800

7.332

Part No. 3838/3938/7838.05.. . 3838/3938.06. . . . . . . . . . 3838/3938/7838.07.. . 3838/3938.087. . . . . . . . 3838/3938/7838.10.. . 3838/3938/7838.11.. . 3838/3938.112. . . . . . . . 3838/3938/7838.12.. . 3838/3938.137. . . . . . . . 3838/3938/7838.15.. . 3838/3938.162. . . . . . . . 3838/3938/7838.17.. . 3838/3938.18. . . . . . . . . . 3838/3938.187. . . . . . . . 3838/3938/7838.20.. . 3838/3938.212. . . . . . . . 3838/3938.23. . . . . . . . . . 3838/3938.237. . . . . . . . 3838/3938/7838.25.. . 3838/3938.262. . . . . . . . 3838/3938.28. . . . . . . . . . 3838/3938.29. . . . . . . . . . 3838/3938/7838.30.. . 3838/3938.312. . . . . . . . 3838/3938.325. . . . . . . . 3838/3938.337. . . . . . . . 3838/3938.350. . . . . . . . 3838/3938.362. . . . . . . . 3838/3938.375. . . . . . . . 3838/3938.387. . . . . . . . 3838/3938.400. . . . . . . . .0* .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 Ba [mm] 77 95 102 115 127 135 140 152 165 177 190 195 202 215 227 240 252 265 277 290 302 315 327 340 352 365 377 390 402 415 427 3838 [kg/m] 2,06 2,09 2,12 2,18 2,25 2,30 2,30 2,40 2,44 2,53 2,55 2,62 2,62 2,69 2,77 2,84 2,92 2,96 3,05 3,06 3,17 3,19 3,32 3,34 3,41 3,46 3,68 3,74 3,79 3,85 3,90 3938 [kg/m] 1,98 1,99 2,01 2,04 2,08 2,10 2,10 2,15 2,17 2,21 2,22 2,26 2,26 2,30 2,33 2,37 2,41 2,43 2,47 2,48 2,53 2,54 2,61 2,62 2,66 2,68 2,79 2,82 2,84 2,87 2,90 R7838 [kg/m] 2,25 2,38 2,60 2,65 2,81 3,07 3,24 3,53 4,33 4,89
3838 3938 R7838
Phone +49- (0) 22 03-96 49-800

Available bending radii R [mm] 075** 100** 115** 125 150 170 200 215 250 300 350 Supplement Part No. with required radius. Example: 3838.400. 300 .0 0 = standard color, other colors page 1.39 Pitch = 67 mm/link - Links/m = 15 *Removable lid only, no hinged option **not available for R7838

page 7.317
7.333
Fax
+49- (0) 22 03-96 49-222
Inner height: 42 mm
System E4/4
3838 3938 R7838
page 7.66
igus e-chainsystems
Vertical separators are used if a vertical subdivision is required. In the standard configuration, a separator is mounted at every second link. Note: Observe a lateral spacing of at least 25 mm (e-tube)! Vertical separator Vertical separator for e-chains assembled Vertical separator* Vertical separator with a narrow base 3881 for e-chains assembled Vertical separator Vertical separator 381T for e-tubes unassembled assembled 381T 382T 14 Separators (e.g. "side mounted") for e-chains can be fixed in

e-chain
e-tube
382A
3882
3814
382.X
382
382T
384
min. 25 mm
2,5

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
381
unassembled
381 382 14
to its broad foot design, also when used with thick cables or hoses. Vertical separator 3881 with a narrow foot (7 mm) for e2,5 chains with applications where a large number of small cables
need to be individually separated. 3881 3882 7 3 The vertical separator 381T for e-tubes clamps to the fixed radius and remains free along the other radius to facilitate lid removal. If installing these yourself, please ensure that they are identically aligned.
unassembled
Fax
their position with spacers 381.XX. The available inner height will Spacer* Spacer 381.XX for e-chains assembled Locking separator Locking separator for e-chains assembled Locking separator Locking separator 383 for e-tubes unassembled assembled Asymmetric separator Asymmetric separator 381A for e-chains assembled

be reduced by 2 mm, per spacer and side. To avoid this, the parts can be assembled on outside of the crossbar (not for long travels) 381.XX 382.XX 10 XX = width of the spacer (available 10, 15 and 20)
unassembled
Additionally:
2,5 Locking separator 3804 for e-chains - with increased
51147 Cologne
3804
unassembled
3804 3814 14 2,5
retention force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment. Locking separator 383 for e-chains - with increased retention
igus GmbH
383 384 10 2,5
force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment. Asymmetric separator 381A for e-chains (not for e-tubes)
unassembled
381A 382A 14
2,75
with an 14-mm base, for combinations between spacers of different widths and vertical separators in side-mounted
7.334
page 7.66
3838 3938 R7838
e-tubes can be subdivided both shelves can be arranged elevator-shifted with different bottoms
387
389
387.X
389
389
392
398
Option 2: Shelves
Side plates 386, middle plates 388 and shelves 386.X form the basic pattern of a shelf system. Shelves of various widths can be arranged at 5 different heights (in 7 mm increments). Slotted separators 391are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. 8 The unilateral open slotted separator 397 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 6 2,5 3 4
Side plate
Phone +49- (0) 22 03-96 49-800

4
387
unassembled assembled Slotted separator for e-chains /e-tubes
Width X [mm] 018 023 025 028 033 043 050 054 062
Part No. assembled 387.18 387.23 387.25 387.28 387.33 387.43 387.50 387.54 387.62
Width X [mm] 075 087 100 108 125 150 175 200 208
page 7.317
7.335
Fax
+49- (0) 22 03-96 49-222
unassembled
386
386
System E4/4
Inner height: 42 mm
3838 3938 R7838

igus e-chainsystems
Bi 1 22,5
Bi 2
Bi 3
48,5
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Fax
tender crossbar applications. We are happy to assist you with your design layout 385.15RHD115 round extender crossbar 385.18RD115 round strap assembled directly on the side section Form Installation side link + Combination with snap-open crossb. +
51147 Cologne
combined with snap-open crossbars Part No. 385.15.RHD115 385.18.RD115 = round + = yes / = no Max [mm] hose 115 115
igus GmbH
Hinged crossbars
385.02
Ba Bi
15
Ba Bi
Bi-37,5 mm
385.03
Option 1 Bi Ba
Option 2 Bi Ba
Option 3
Option 4
Bi
7.336
82+1
5,5

Moving end 38380/78380...1
3838 3938 R7838

45
45 45

45

Fixed end 38380/78380...2
Moving end 39380/79380...1

Moving end (pivoting) 38380/78380...1 (locking) 39380/79380...1 82 22

Bi + 32
Bi + 16
Bi + 16

Optional with C-profile
15 Width index
.05. .06. .07. .087. .10. .11. .112. .12. .137. .15. .162. .17. .18. .187. .20. .212.
22,5
6,5 / t=8,2 C-profile Bi option

.06.12. C
[mm]
22,5 Width index

.23. .237. .25. .262. .28. .29. .30. .312. .325. .337. .350. .362. .375. .387. .400.
15 C-profile Bi option
[mm]

38380/78380 38380 38380/78380 38380 38380/78380 38380/78380 38380 38380/78380 38380 38380/78380 38380 38380/78380 38380 38380 38380/78380 38380

38380 38380 38380/78380 38380 38380 38380 38380/78380 38380 38380 38380 38380 38380 38380 38380 38380
Full set Width 38380 = e-chain 77380 = e-tube
locking
39380
locking
39380 39380
39380/79380 .05.12. C
50 68 75 87
.23.12. C 225 .237.12. C 237
39380/79380 .07.12. C 39380 .087.12. C
39380/79380 .25.12. C 250 39380 39380 39380 .262.12. C 262 .28.12. C 275 .29.12. C 287
39380/79380 .10.12. C 100 39380/79380 .11.12. C 108 39380 .112.12. C 112
39380/79380 .30.12. C 300 39380 39380 39380 39380 39380 39380 39380 39380 .312.12. C 312 .325.12. C 325 .337.12. C 337 .350.12. C 350 .362.12. C 362 .375.12. C 375 .387.12. C 387 .400.12. C 400
39380/79380 .12 .12. C 125 39380 .137.12. C 137
39380/79380 .15 .12. C 150 39380 .162.12. C 162
39380/79380 .17.12. C 168 39380 39380 .18.12. C 175 .187.12. C 187
39380/79380 .20.12. C 200 39380 .212.12. C 212
7.337
3838 3938 R7838

Moving end 38380.1

40 40 60 74
40 74
60
Fixed end 38380.2
Moving end 38380.1
Fixed end 38380.2
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
38380.10
38380.21
60
Bi - 20
77 35 30
77 12
Fax
32
38380.11 For e-chain
19
8,5
38380.20 Bi
[mm]
Part No. full set 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12
Bi
[mm]
For e-chain
Part No. full set 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12
383839387838.05
50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212
38383938.23 38383938.237 383839387838.25 38383938.262 38383938.28 38383938.29 383839387838.30 38383938.312 38383938.325 38383938.337 38383938.350 38383938.362 38383938.375 38383938.387 38383938.400
225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
51147 Cologne
38383938.06 383839387838.07 38383938.087 383839387838.10 383839387838.11 38383938.112 383839387838.12 38383938.137 38380. 12 Full set, 4 parts 2 with pin / 2 with bore Single-part order: 38380. 1 Mounting bracket moving end, 1 part left / right 38380. 2 Mounting bracket 383839387838.15 38383938.162 383839387838.17 38383938.18 38383938.187 383839387838.20 38383938.212
Internet: www.igus.de
igus GmbH
fixed end, 1 part left / right
Other strain relief elements chapter 10
7.338
Bi - 20

Part No. single clamps steel stainless steel CFX12.1 CFX12.1.E CFX14.1 CFX14.1.E CFX16.1 CFX16.1.E CFX18.1 CFX18.1.E CFX20.1 CFX20.1.E CFX22.1 CFX22.1.E CFX26.1 CFX26.1.E CFX30.1 CFX30.1.E CFX34.1 CFX34.1.E CFX38.1 CFX38.1.E CFX42.1 CFX42.1.E Part No. double clamps steel stainless steel CFX12.2 CFX12.2.E CFX14.2 CFX14.2.E CFX16.2 CFX16.2.E CFX18.2 CFX18.2.E CFX20.2 CFX20.2.E CFX22.2 CFX22.2.E CFX26.2 CFX26.2.E CFX30.2 CFX30.2.E CFX34.2 CFX34.2.E Part No. triple clamps steel CFX12.3 CFX14.3 CFX16.3 CFX18.3 CFX20.3 CFX22.3 stainless steel Cable [mm] 06 - 12 12 - 14 14 - 16 16 - 18 18 - 20 20 - 22 22 - 26 26 - 30 30 - 34 34 - 38 38 - 42 igus chainfix steel clamps and
3838 3938 R7838
Cable [mm] 04 - 08 08 - 12 12 - 16 16 - 20 20 - 24


Phone +49- (0) 22 03-96 49-800

8
Single tiewrap plate 28 35 Shown assembled
Width [mm] 10,8 16,4 20,0

Number of teeth 5 7

Dim. C Dim. B [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230
Center bore + + +

C B
12/90
12 18
6.2
( = no / + = yes)
(n-1) x 10
44
page 7.317
chapter 10
7.339
Fax
+49- (0) 22 03-96 49-222
Inner height: 42 mm
System E4/4
3838 3938 R7838


BRa 41 28 BRi Ba + 4 Ba Bi 2 11
Bi

ha
HRi 2 x ha Bottom clamp attached optionally inwards or outwards 64 45
!
Phone +49- (0) 22 03-96 49-800
HRi 2 ha BRi Ba + 4
+49- (0) 22 03-96 49-222

BRi
M8 x20
18,4
Order example
960.40.200 960.40.225 960.40.225 960.40.250 960.40.250 960.40.275 960.40.275 960.40.275 960.40.300 960.40.300 960.40.325 960.40.325 960.40.325 960.40.350 960.40.350 960.40.375 960.40.375 960.40.400 960.40.400 960.40.425 960.40.425 960.40.450 960.40.450 960.40.475 960.40.475 960.40.500 960.40.500 960.40.525 960.40.525 960.40.550 960.40.550
Part No. attached
[mm] inwards
.05 .06 .07 .087 81 99 106 119 131 139 144 156 169 181 194 199 206 219 231 244 256 269 281 294 306 319 331 344 356 369 381 394 406 419 431 960.40.175 960.40.200 960.40.200 960.40.200 960.40.225 960.40.225 960.40.250 960.40.250 960.40.250 960.40.275 960.40.275 960.40.300 960.40.300 960.40.325 960.40.325 960.40.350 960.40.350 960.40.375 960.40.375 960.40.400 960.40.400 960.40.425 960.40.425 960.40.450 960.40.450 960.40.475 960.40.475 960.40.500
see table
Fax
.10 .11 .112 .12 .137 .15 .162 .17
Part No. Part No.
18
973.30.SL 973.31.SL
51147 Cologne
.18 .187 .20 .212 .23 .237 .25 .262 .28 .29 .30 .312 .325 .337
igus GmbH
nMon = nRi + 1
nRi x 2000 mm
.350
.362 .375 .387 .400
7.340
HRa = 144
No
3838 3938 R7838
Phone +49- (0) 22 03-96 49-800

E4/4 as ZigZag version in this crane. The E4-Series guarantee very high availabily of the facility, so that the production of new truck can be started up on an average of every seven minutes
Chapter 9
page 7.317
7.341
Fax
+49- (0) 22 03-96 49-222
Inner height: 42 mm
System E4/4
4040 4140 R8840

Price index
page 7.78
E4/4 | Series 40404140R8840
56
56
High side-mount stability due to undercut Series 4040 Series 4140 Series R8840 High torsional rigidity Closed and open styles can be combined Hinged snap-open removable lids of e-tube Side-mounted unsupported High torsional rigidity ESD classification: Electrically conductive ESD/ATEX version upon request Numerous interior separation possibilities Crossbars on e-chains are removable
along both radii Lateral glide surfaces for side-mounted operation Wide, rounded plastic crossbars - cable friendly KMA mounting brackets with attachment points on all sides Mounting brackets with integrated strain relief available, locking or pivoting e-chains also available with
"Heavy-Duty" size available. Greater unsupported length for higher loads and travels. Also available as rol e-chain version
rol e-chain Series
4040R/8840R available Opening e-chains : Remove crossbars and
upon request
When to use the Series 4040/4140/R8840: When high torsional forces are expected For side-mounted applications involving large unsupported lengths For long-term operation in very moist environments Also available as rol e-chain
When not to use it: If a quieter version is required Series E4.56, page 7.78 If a simple and low-cost solution is required Series 14040/R18840, page 7.164 When very long travels or high additional loads are involved Series 4040HD, page 7.354
e-chain
nd
7.342

Fill weight [kg/m]
4040 4140 R8840
Unsupported length
50.0 40.0 30.0 20.0 10.0 6.0 2.0 1.5 1.0 0.5 0 3.0 0 1.0 2.0 4.0 5.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 2 4 6 8 10 FLG FLB
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
56
FLB
S (FLG) S (FLB)
S D S/2

91
Pitch = 91 mm/link
R
-0 H +25
Links/m = 11 (1001 mm)

175 435 310 825 266 600 1092 200 485 335 900 266 730 1274 240 565 375 1020 266 930 1547 250 585 385 1050 266 940 1547 300 685 435

350 785 485 1340 266 1440 2366 400 885 535 1450 266 1530 2548 500 1085 635 1775 266 1850 3185
135 360 270 650 276 270 650
150 385 285 750 266 480 819
D K H2 D2+25 K2
1225 266 1180 2002


D2 H2 Fixed end K2
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
page 9.70
7.343
Phone +49- (0) 22 03-96 49-800
84
HF = H + 50
System E4/4
HF
4040 4140 R8840

Ba Bi

Series 4040- e-chain with crossbars every link
50 max.
igus e-chainsystems
56 84
R
Part No. structure
4040. 30. 250. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi

50 max.
56 84
R
Part No. structure
4140. 30. 250. 0

Fax
Ba Bi

Fully enclosed
51147 Cologne
50 max.
56 84
igus GmbH
R
Part No. structure
8840. 30. 250. 0


Special solution for long travels. 75% less drive power (gliding application) with igus rol e-chain . Series 4040R - Order example 4040R.30.250.0 Further information: www.igus.de/en/role or phone: +49-(0) 22 03-96 49-800

7.344

Part No. 4040/4140.05. 4040/4140.06. 4040/4140.08. 4040/4140.11. 4040/4140.13. 4040/4140.16. 4040/4140.18. 4040/4140.21. 4040/4140.22. 4040/4140.23. 4040/4140.26. 4040/4140.28. 4040/4140.31. 4040/4140.32. 4040/4140.33. 4040/4140.36. 4040/4140.37. 4040/4140.38. 4040/4140.41. 4040/4140.42. 4040/4140.43. 4040/4140.45. 4040/4140.47. 4040/4140.48. 4040/4140.50. 4040/4140.51. 4040/4140.52. 4040/4140.53. 4040/4140.55. 4040/4140.60. R [mm] 135** .0 .0 .0* .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 175 200 Bi [mm]
....... .......
4040 4140 R8840

R8840 [kg/m] 4,24 4,52 4,88 5,31 5,56 5,89 6,61 6,89 7,27 8,02 8,98 9,44 * Removable lid only, no hinged option ** not available for R8840
Ba [mm] 86 101 111 123 136 149 161 174 186 199 211 224 236 249 261 274 286 299 311 324 336 349 361 374 386 399 411 424 436 449 461 474 486 499 511 524 536 549 561 574 586 636 250 300 350 400
4040 [kg/m] 3,65 3,67 3,78 3,83 3,96 4,09 4,16 4,29 4,36 4,47 4,58 4,69 4,71 4,82 4,88 5,02 5,10 5,19 5,30 5,32 5,54 5,58 5,63 5,81 5,96 5,96 5,98 6,07 6,27 6,42 6,58 6,64 6,71 6,73 6,86 6,88 7,00 7,02 7,06 7,22 7,70 7,90 500
4140 [kg/m] 3,58 3,60 3,70 3,75 3,78 3,85 3,88 3,95 3,98 4,04 4,09 4,15 4,16 4,21 4,25 4,31 4,36 4,40 4,46 4,47 4,58 4,60 4,62 4,71 4,79 4,79 4,80 4,84 4,94 5,02 5,09 5,13 5,16 5,19 5,24 5,28 5,30 5,31 5,34 5,41 5,65 5,75
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600 240
4040/4140/8840.07.
.......
4040/4140/8840.10.
.......
4040/4140/8840.12.
.......
4040/4140/8840.15.
.......
4040/4140/8840.17.
.......
Phone +49- (0) 22 03-96 49-800
....... ....... .......
Extreme Glider...
...with up to 70% larger glide surface. For high additional loads and high gliding speeds. Gliding applications without additional elements as well as 150% more wear allowance and improvement of service life by factor 4! Order example: 4040.35G.250.0 4040.45G.250.0 Further information: phone +49-(0) 22 03-96 49-800
4040/4140/8840.25.
.......
4040/4140/8840.27.
.......
4040/4140/8840.30.
....... ....... .......
4040/4140/8840.35.
....... ....... .......
4040/4140/8840.40.
....... ....... ....... .......
4040/4140/8840.46.
....... ....... ....... ....... ....... ....... ....... .......
Available bending radii 150 Supplement Part No. with required radius. Example: 4040.30. 300 .0 0 = standard color, other colors page 1.39 Pitch = 91 mm/link - Links/m = 11 Single crossbar, e-chain , Part No. 450.Bi

page 7.317
7.345
Fax
+49- (0) 22 03-96 49-222
4040/4140/8840.20.
Inner height: 56 mm
System E4/4
4040 4140 R8840
page 7.84
igus e-chainsystems
e-chain
e-tube
min. 16 mm
411A
415.X
484
411
414
411
484
min. 33 mm

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
401
401 411 3 18
Spacer 405.XX
be reduced by 2 mm, per spacer and side. To avoid this, the parts 405.XX 415.XX 10 3 404 414 21 3,5 Locking separator 406 for E4-Tubes - safe fitting locked on 406 416 3 Asymmetric separator 401A for e-chains with an 18-mm
unassembled
can be assembled on outside of the crossbar (not for long travels) XX = width of the spacer (available 10, 15, 20, 30 and 40 mm)
Fax

Additionally:
unassembled
force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment
51147 Cologne
406
lid or bottom of the Tube and sideways slideable. The opposing 18 lid or bottom can easily be opened and closed. Especially capable if many separators need to be assembled on a tight inner width
igus GmbH
unassembled
401A 411A
4,5 18
7.346
page 7.84
4040 4140 R8840
14
14
412
413
421.X
420
419
418
413
Option 2: Shelves
Side plate
Phone +49- (0) 22 03-96 49-800

4,5
412
unassembled Slotted separators 408 are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. The unilateral open slotted separator 409 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 6 3 3 Slotted separator for e-chains /e-tubes
8 8
assembled
unassembled
Width X [mm] 018 023 025 028 033 043 050 062
Width X [mm] 075 088 100 125 150 175 187 200

12
7.347
Fax
+49- (0) 22 03-96 49-222
unassembled
402
402
System E4/4
Inner height: 56 mm
4040 4140 R8840

igus e-chainsystems
Bi 1
Bi 2
Bi 3
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Bi 1 + 19
Bi 2 + 16
79,5 +1
22,5
35
Bi 3 + 19
Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19 3 (Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19) + 18 3

Fax
Attached directly Square extender crossbar to the side link Form with snap-open crossbars Installation side link + + + + +
Max [mm] hose 115 115 150 180 195 245 150 180 195 = square + = yes / = no
igus GmbH
51147 Cologne


7.348
20

Moving end 40400/88400...1
4040 4140 R8840

45
45
45 The attachment variants
45 Fixed end 40400/88400...2

Moving end 41400/89400...1


Bi + 41
Bi + 23
Bi + 23
Bi + 41
Bi + 23
Bi
Optional with C-profile Full set Width 40400 = e-chain 88400 = e-tube
20
35
9 / t=11,2 C-profile Bi option .05.12. C .06.12. C .07.12. C .08.12. C .10.12. C .11.12. C .12.12. C .13.12. C .15.12. C 16.12. C .17.12. C .18.12. C .20.12. C .21.12. C 22.12. C 23.12. C .25.12. C .26.12. C .27.12. C .28.12. C .30.12. C
[mm]
35 Width index
.31. .32. .33. .35. .36. .37. .38. .40. .41. .42. .43. .45 .46. .47. .48. .50. .51. .52. .53. .55. .60.
20 Part No. full set pivoting locking
45 C-profile Bi
[mm]

Width index
.05. .06. .07. .08. .10. .11. .12. .13. .15. .16. .17. .18. .20. .21. .22. .23. .25. .26. .27. .28. .30.

40400 40400 40400 40400 40400 40400 40400 40400 40400 40400 40400 440400
locking
41400 41400 41400 41400 41400 41400 41400 41400 41400 41400 41400 41400
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300
40400/88400 41400/89400 40400/88400 41400/89400 40400/88400 41400/89400 40400/88400 41400/89400 40400/88400 41400/89400 40400/88400 41400/89400
40400/88400 41400/89400 40400/88400 41400/89400 40400/88400 41400/89400
option 40400 41400 .31.12. C 40400 41400 .32.12. C 40400 41400 .33.12. C 40400/88400 41400/89400 .35.12. C 40400 41400 .36.12. C 40400 41400 .37.12. C 40400 41400 .38.12. C 40400/88400 41400/89400 .40.12. C 40400 41400 .41.12. C 40400 41400 .42.12. C 40400 41400 43.12. C 40400 41400 .45.12. C 40400/88400 41400/89400 .46.12. C 40400 41400 .47.12. C 40400 41400 .48.12. C 40400 41400 .50.12. C 40400 41400 .51.12. C 40400 41400 .52.12. C 40400 41400 .53.12. C 40400 41400 .55.12. C 40400 41400 .60.12. C
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
7.349
4040 4140 R8840

Moving end 40400.1

40 40 60 74
40 74
60
Fixed end 40400.2
Moving end 40400.1
Fixed end 40400.2
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
40400.10
40400.21
70
12
Bi - 20
100 40 45
77 15
Fax
35
18
40400.11 For e-chain
11
40400.20 Bi
[mm]
Part No. full set 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12
Bi
[mm]
For e-chain
Part No. full set 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12
40404140.05
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300
40404140.31 40404140.32 40404140.33 404041408840.35 40404140.36 40404140.37 40404140.38 404041408840.40 40404140.41 40404140.42 40404140.43 40404140.45 404041408840.46 40404140.47 40404140.48 40404140.50 40404140.51 40404140.52 40404140.53 40404140.55 40404140.60
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
51147 Cologne
40404140.06 404041408840.07 404041408840.08 404041408840.10 40404140.11 404041408840.12 40404140.13 404041408840.15 40404140.16 40404140.17 40404140.18 404041408840.20 40404140.21 40400. 12 Full set, 4 parts 40404140.22 40404140.23 404041408840.25 40404140.26 404041408840.27 40404140.28 404041408840.30
igus GmbH
2 with pin / 2 with bore Single-part order: 40400. 1 Mounting bracket moving end, 1 part left / right 40400. 2 Mounting bracket fixed end, 1 part left / right
7.350
Bi - 20

4040 4140 R8840
Cable [mm] 04 - 08 08 - 12 12 - 16 16 - 20 20 - 24


Phone +49- (0) 22 03-96 49-800

8
Width [mm] 10,8 16,4 20,0

Number of teeth 5 7

Dim. C Dim. B [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230
Center bore + + +

C B
12/90
12 18
6.2
( = no / + = yes)
(n-1) x 10
44
page 7.317
chapter 10
7.351
Fax
+49- (0) 22 03-96 49-222
Inner height: 56 mm
System E4/4
4040 4140 R8840


BRa 41 29 BRi Ba + 4 Ba Bi 2 11,5
Bi

ha
HRi 2 x ha Bottom clamp attached optionally inwards or outwards 84 45
!
Phone +49- (0) 22 03-96 49-800
HRi 2 ha BRi Ba + 4
+49- (0) 22 03-96 49-222

BRi
.05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60 90 105 115 127 140 153 165 178 190 203 215 228 240 253 265 278 290 303 315 328 340 353 365 378 390 403 415 428 440 453 465 478 490 503 515 528 540 553 565 578 590 640
M8 x20
18,4
Order example
960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.675 960.50.700 960.50.700 960.50.725 960.50.775
Part No. attached

960.50.175 960.50.200 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.700
[mm] inwards
see table
Fax
Part No. Part No.
18
974.30.SL 974.31.SL
igus GmbH
51147 Cologne
nMon = nRi + 1
nRi x 2000 mm
7.352
HRa = 184
No
4040 4140 R8840
Phone +49- (0) 22 03-96 49-800
4040 protects the igus chainflex
motor and signal cables during the lifting and lowering movements of the tidal turbine and also protects them against agressive ambient conditions. The travel distance amounts to approx. 20 m in vertical direction above and under water
Series 4040AX
Special e-chains for fine dust applications
For long travel applications and fine dust applications, we have developed a special e-chainsystem with exterior, dirt-repellent stop dogs. Exterior stop dogs prevent the settling of dust, dirt, chips, flour, etc. Mounting brackets and accessories from the serie 4040 Series 4040AX - Order example: 4040AX.30. 250 .0 Further information: igus.de/en/4040AX or phone +49-(0) 22 03-96 49-800
page 7.317
Chapter 9
igus.de/en/4040AX
7.353
Fax
The maintenance-free Serie
+49- (0) 22 03-96 49-222
Inner height: 56 mm
System E4/4
4040HD R8840HD
Price index
Heavy-Duty Verion - For very long travels or high tadditional loads
E4/4 | Series 4040HDR8840HD
56
56
High side-mount stability due to undercut Series 4040HD Series R8840HD High torsional rigidity High tensile stability (20% higher tensile force than Series 4040) "Heavy-Duty" version for long travel applications Very high torsional rigidity and and tensile force ESD classification: Electrically conductive ESD/ATEX version upon request Very wide gliding surface, less wear Closed and open styles can be combined Hinged snap-open removable lids along outer radius of e-tube Numerous interior separation possibilities Crossbars are removable along both radii Wide, rounded plastic crossbars - cable friendly Robust Steel-Mounting Brackets
rol e-chain Series
4040RHD and R8840RHD available upon request Opening e-chains : Remove crossbars and
When to use the Series 4040HD/R8840HD: For high (tensil-)charges at long travel applications When high torsional forces are expected For long-term operation in very moist environments Also available as rol e-chain

When not to use them: If a quieter version is required Series E4.56, page 7.78 If a simple and low-cost solution is required Series 14040/R18840, page 7.164
5 m 4040HD.30.300.0 with 2 separators 411 assembled every 2 link

nd
e-chain
1 set 40400HD.12.E 7.354
E4/4 | Series 4040HDR8840HD | Dimensions and Technical Data

Fill weight [kg/m]
4040HD R8840HD
Unsupported length
50.0 40.0 30.0 20.0 10.0 6.0 2.0 1.5 1.0 0.5 0 3.0 0 1.0 2.0 4.0 5.0 Unsupported length FLG / FLB [m] Length of travel S [m] FLG FLB
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
56
FLB
10

91
Pitch = 91 mm/Glied
R H D K H2 D2 K2 135 354 240 425 266 390 728 150 384 255 475 266 450 819
Links/m = 11 (1001 mm)

200** 484 305 630 266 710 1274 250 584 355 790 266 920 1638
300 684 405 945 266 1180 2002 350** 784 455 1100 266 1440 2366 400** 884 505 1260 266 1530 2548

S S/2 Moving end S/2 K2 H2 Fixed end
R
HRI
Chain length = S/ + K2 2
D2

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
www.igus.de/en/4040hd www.igus.de/en/r8840hd
7.355
Phone +49- (0) 22 03-96 49-800
84
HF = H + 50
System E4/4
HF
4040HD R8840HD
Ba Bi
E4/4 | Series 4040HDR8840HD | Product Range

Series 4040HD - e-chain with crossbars every link
50 max.
igus e-chainsystems
56 84
For highest additional loads For applications particularly demanding
R
Part No. structure 4040HD. 30. 250. 0
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi
Series R8840HD - Fully enclosed e-tube

Fully enclosed
50 max.
56 84
R
Protection against hot chips Lids along the entire inner radius are completely removable. Lids along the entire outer radius are single sided snap-open with a hinge on the other side to keep them attached to the chain or completely removable
igus GmbH
51147 Cologne
Fax

Special solution for long travels. 75% less drive power (gliding application) with igus rol e-chain . Series 4040R - Order example 4040RHD.30.250.0 Further information: www.igus.de/en/role or phone: +49-(0) 22 03-96 49-800

7.356
E4/4 | Series 4040HDR8840HD | Product Range

Part No. 4040HD.05. . . . . . . . . . . . . 4040HD.06. . . . . . . . . . . . . 4040HD/8840HD.07. 4040HD.08. . . . . . . . . . . . . 4040HD/8840HD.10. 4040HD.11. . . . . . . . . . . . . 4040HD/8840HD.12. 4040HD.13. . . . . . . . . . . . . 4040HD/8840HD.15. 4040HD.16. . . . . . . . . . . . . 4040HD/8840HD.17. 4040HD.18. . . . . . . . . . . . . 4040HD/8840HD.20. 4040HD.21. . . . . . . . . . . . . 4040HD.22. . . . . . . . . . . . . 4040HD.23. . . . . . . . . . . . . 4040HD/8840HD.25. 4040HD.26. . . . . . . . . . . . . 4040HD/8840HD.27. 4040HD.28. . . . . . . . . . . . . 4040HD/8840HD.30. 4040HD.31. . . . . . . . . . . . . 4040HD.32. . . . . . . . . . . . . 4040HD.33. . . . . . . . . . . . . 4040HD/8840HD.35. 4040HD.36. . . . . . . . . . . . . 4040HD.37. . . . . . . . . . . . . 4040HD.38. . . . . . . . . . . . . 4040HD/8840HD.40. 4040HD.41. . . . . . . . . . . . . 4040HD.42. . . . . . . . . . . . . 4040HD.43. . . . . . . . . . . . . 4040HD.45. . . . . . . . . . . . . 4040HD/8840HD.46. 4040HD.47. . . . . . . . . . . . . 4040HD.48. . . . . . . . . . . . . 4040HD.50. . . . . . . . . . . . . 4040HD.51. . . . . . . . . . . . . 4040HD.52. . . . . . . . . . . . . 4040HD.53. . . . . . . . . . . . . 4040HD.55. . . . . . . . . . . . . 4040HD.60. . . . . . . . . . . . . Available bending radii R [mm] 135** 150 200 250 300 350 400 Extender crossbar for large diameter hoses page 7.342
4040HD R8840HD
Bi [mm] .0 .0 .0* .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
Ba [mm] 104 119 129 141 154 166 179 191 204 216 229 241 254 266 279 291 304 316 329 341 354 366 379 391 404 416 429 441 454 466 479 491 504 516 529 541 554 566 579 591 604 654
4040HD R8840HD [kg/m] 5,03 5,12 5,19 5,27 5,36 5,48 5,56 5,69 5,73 5,84 5,97 6,09 6,14 6,21 6,28 6,39 6,50 6,59 6,70 6,75 6,91 6,94 7,05 7,17 7,37 7,28 7,38 7,49 7,76 7,68 7,98 7,82 8,15 8,10 8,14 8,39 8,48 8,40 8,57 8,66 9,08 9,31 [kg/m] 5,64 5,93 6,29 6,67 6,98 7,29 8,02 8,38 8,68 9,38 10,38 10,85

System E4/4 Phone +49- (0) 22 03-96 49-800
* Removable lid only, no hinged option ** not available for R8840HD
Supplement Part No. with required radius. Example: 4040HD.30. 300 .0 0 = standard color, other colors page 1.39 Pitch = 91 mm/link - Links/m = 11 Single crossbar, e-chain , Part No. 450.Bi
Single lid, e-tube, Part No. 885.Bi Right side link*, single part, Part No. 4040HD.02. R Left side link*, single part, Part No. 4040HD.01. R Single bottom, e-tube, Part No. 886.Bi

page 7.317
7.357
Fax
+49- (0) 22 03-96 49-222
Inner height: 56 mm
e-tubes that repel hot chips, up to 850C. Some applications, depending on amount and size of the chips, can burn or melt the surface. That is no longer the case with the igus "igumid HT" material. Order example: Full e-tube made of HT*: 8840HD.40.150.0.HT Lids made of HT: 8840HD.40.HTE.150.0
4040HD R8840HD
page 7.84
E4/4 | Series 4040HDR8840HD | Accessories | Interior Separation
igus e-chainsystems
e-chain
e-tube
min. 16 mm
411A
415.X
484
411
414
411
484
min. 33 mm

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
401
401 411 3 18
Spacer 405.XX
be reduced by 2 mm, per spacer and side. To avoid this, the parts 405.XX 415.XX 10 3 404 414 21 3,5 Locking separator 406 for E4-Tubes - safe fitting locked on 406 416 3 Asymmetric separator 401A for e-chains with an 18-mm
unassembled
Fax

Additionally:
unassembled
force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment
51147 Cologne
406
lid or bottom of the Tube and sideways slideable. The opposing 18 lid or bottom can easily be opened and closed. Especially capable if many separators need to be assembled on a tight inner width
igus GmbH
unassembled
401A 411A
4,5 18
7.358
page 7.84
4040HD R8840HD
14
14
412
413
421.X
420
419
418
413
Option 2: Shelves
Side plate
Phone +49- (0) 22 03-96 49-800

4,5
412
unassembled Slotted separators 408 are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. The unilateral open slotted separator 409 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 6 3 3 Slotted separator for e-chains /e-tubes
8 8
assembled
unassembled
Width X [mm] 018 023 025 028 033 043 050 062
Width X [mm] 075 088 100 125 150 175 187 200

12
7.359
Fax
+49- (0) 22 03-96 49-222
unassembled
402
402
System E4/4
Inner height: 56 mm
4040HD R8840HD
E4/4 | Series 4040HDR8840HD | Accessories | Mounting Brackets, Steel

Moving end 40400HD.1.E

40 40 60 74
40 74
60
Fixed end 40400HD.2.E
Fixed end 40400HD.2.E 40400HD.21.E
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
40400HD.10.E
70
12
Bi - 20
100 40 45
77 15
Fax
35
18
40400HD.11.E Part No. 40400HD.12.E Mounting bracket Full set, 4 parts, 2 with pin / 2 with bore Mounting bracket moving end, 1 part left / right Mounting bracket fixed end, 1 part left / right
51147 Cologne
40400HD.1.E 40400HD.2.E
igus GmbH
E4/4 | Series 4040HDR8840HD | Accessories | Strain Relief

8 6
C B
Tiewrap No. of plate 3050.ZB 3075.ZB 3100.ZB 3115.ZB 3125.ZB teeth n 5 7 10 11 12 15 17 20 22 25
Dim. C Dim. B [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230
11
40400HD.20.E
Center bore + + +
12/90

6.2
12 18
3150.ZB
44
3175.ZB 3200.ZB 3225.ZB 3250.ZB
28 35
Shown assembled
(n-1) x 10
( = no / + = yes)
7.360
Bi - 20

BRa 45 29 BRi Ba + 4 Ba Bi 2 11,5
4040HD R8840HD
Bi

ha
depends on dim. Ba

HRi 2 ha BRi Ba + 4
= Guide trough set

84
= Installation set "Basic"
Phone +49- (0) 22 03-96 49-800
M8 x 25 M8 x 25
18,4
4040HD.05.250.0
BRi 18 [mm]
.05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 108 123 133 145 158 170 183 195 208 220 233 245 258 270 283 295 308 320 333 345 358 370 383 395 408 420 433 445 458 470 483 495 508 520 533 545 558 570 583 595 608 658
Order example
Part No. assembled
974.50.225 974.50.250 974.50.250 974.50.275 974.50.275 974.50.300 974.50.300 974.50.325 974.50.325 974.50.350 974.50.350 974.50.375 974.50.375 974.50.400 974.50.400 974.50.425 974.50.425 974.50.450 974.50.450 974.50.475 974.50.475 974.50.500 974.50.500 974.50.525 974.50.525 974.50.550 974.50.550 974.50.575 974.50.575 974.50.600 974.50.600 974.50.625 974.50.625 974.50.650 974.50.650 974.50.675 974.50.675 974.50.700 974.50.700 974.50.725 974.50.725 974.50.775
see table
Components, trough "Heavy Duty": m Glide bar, plastic, 2 m on request)
Trough side parts, aluminum, 2 Components, installation Sliding nut M8 Installation
Glide strips, plastic, 2 m (without glide strips
set "Heavy Duty":
C-profile, steel galvanized
angle bracket "Heavy Duty", Aluminium
Screw M8 x 25
Order example: Length of travel 30 m Center mounted for Series 4040HD.10.250.0 with BRi = 158
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m guide trough without glide bar (8 x 2 m sections) Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Heavy Duty" complete (guide trough-sets + 1) Order text: 17 installation sets "Heavy Duty" Option: For an additional noise dampening with silencer profile, please add Index A - Example:
Part No. Part No.
974.30.SL 974.31.SL
Part No. 974.50. 275 Part No. 974.30.SLA
nMon = nRi + 1
nRi x 2000 mm
.42 .43 .45 .46 .47 .48 .50.^ .51 .52 .53 .55 .60
Chapter 10
Chapter 9
page 7.317
7.361
Fax
+49- (0) 22 03-96 49-222
Installation set HeavyDuty with C-profile
5050 5150 R9850

Price index
page 7.96
E4/4 | Series 50505150R9850
80
80
High side-mount stability due to undercut Series 5050 Series 5150 Series R9850 High torsional rigidity Closed and open styles can be combined Hinged snap-open removable lids of e-tube Side-mounted unsupported High torsional rigidity ESD classification: Electrically conductive ESD/ATEX version upon request Numerous interior separation possibilities Crossbars on e-chains are removable
along both radii Lateral glide surfaces for side-mounted operation Wide, rounded plastic crossbars - cable friendly KMA mounting brackets with attachment points on all sides Mounting brackets with integrated strain relief available, locking or pivoting e-chains also available with
"Heavy-Duty" size available. Greater unsupported length for higher loads and travels. Also available as rol e-chain version
rol e-chain Series
When to use the Series 5050/5150/R9850: When high torsional forces are expected For side-mounted applications involving large unsupported lengths Due to very dirt and dusty environment Also available as rol e-chain
When not to use it: When very long travels or high additional loads are involved Series 5050HD, page 7.374 If a simple and low-cost solution is required Series 15050/R19850, page 7.216
e-chain
nd
7.362

Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG Fill weight [kg/m] 70.0 60.0 50.0 40.0 30.0 20.0 10.0 6.0 2.0 1.5 1.0 0.5 0 S (FLG) S (FLB) 5.0 6.0 0 4.5 5.5 0.5 1.5 2.5 3.5 Unsupported length FLG / FLB [m] 1.0 2.0 Length of travel S [m] S D S/2 0 2 4 6 8 10 12 3.0 4.0 S = Length of travel R = Bending radius FLB FLG H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
5050 5150 R9850
80
FLB
Moving end H - 108 H R Fixed end
108

91
Pitch = 91 mm/link
R
-0 H +25
Links/m = 11 (1001 mm)

300 708 445 1125 242 1200 2002 350 808 495 1285 242 1550 2457 400 908 545 1440 242 1700 2730 500 1108 645 1755 242 2175 3458

550 1208 695 1910 242 2355 3640 600 1308 745 2070 242 2580 4459 650 1408 795 2225 242 1000 2108 1145 3255 242
150 408 295 655 242 910
200 508 345 815 242 800 1274
250 608 395 970 242 950 1638
D K H2 K2
D2+25 550


D2 K2 H2 Fixed end
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
page 9.70
7.363
Phone +49- (0) 22 03-96 49-800
HF = H + 60
System E4/4
HF
5050 5150 R9850

Ba Bi

Crossbars every link 80 108
72 max.
igus e-chainsystems
R
Part No. structure
5050. 30. 300. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi
Crossbars every 2nd link = Standard 80 108

72 max.
R
Part No. structure
5150. 30. 300. 0

Fax
Ba Bi

Fully enclosed
51147 Cologne
72 max.
80 108
igus GmbH
R
Part No. structure
9850. 30. 300. 0


Special solution for long travels. 75% less drive power (gliding application) with igus rol e-chain . Series 5050R and 9850R - Order example 5050R.30.300.0 Further information: www.igus.de/en/role or phone: +49-(0) 22 03-96 49-800 3D-CAD files, pdf-downloads www.igus.de/en/5050 www.igus.de/en/5150 www.igus.de/en/r9850
7.364

Part No. 5050/5150.05. 5050/5150.06. 5050/5150.08. 5050/5150.11. 5050/5150.13. 5050/5150.16. 5050/5150.18. 5050/5150.21. 5050/5150.22. 5050/5150.23. 5050/5150.26. 5050/5150.28. 5050/5150.31. 5050/5150.32. 5050/5150.33. 5050/5150.36. 5050/5150.37. 5050/5150.38. 5050/5150.41. 5050/5150.42. 5050/5150.43. 5050/5150.45. 5050/5150.47. 5050/5150.48. 5050/5150.50. 5050/5150.51. 5050/5150.52. 5050/5150.53. 5050/5150.55. 5050/5150.60. R [mm] 150* .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 250 300 Bi [mm]
.......... ..........
5050 5150 R9850

R9850 [kg/m] 6,24 6,52 6,89 7,32 7,58 7,89 8,61 8,82 9,27 10,02 10,98 11,44 *not available for R9850
Ba [mm] 100 115 125 137 150 163 175 188 200 213 225 238 250 263 275 288 300 313 325 338 350 363 375 388 400 413 425 438 450 463 475 488 500 513 525 538 550 563 575 588 600 650 400 500 550 600
5050 [kg/m] 5,63 5,70 5,79 5,89 5,96 6,09 6,16 6,29 6,36 6,47 6,58 6,69 6,71 6,82 6,89 7,02 7,11 7,19 7,30 7,33 7,55 7,58 7,63 7,81 7,96 7,97 7,99 8,07 8,27 8,43 8,58 8,65 8,71 8,73 8,87 8,88 9,00 9,02 9,06 9,22 9,70 9,90 650
5150 [kg/m] 5,62 5,68 5,70 5,76 5,79 5,85 5,89 5,95 5,98 6,04 6,09 6,15 6,16 6,22 6,25 6,31 6,36 6,40 6,46 6,47 6,58 6,60 6,62 6,71 6,79 6,80 6,80 6,84 6,94 7,02 7,10 7,13 7,16 7,17 7,24 7,26 7,30 7,32 7,34 7,41 7,66 7,76 1000
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600 350
5050/5150/9850.07. . . .
..........
5050/5150/9850.10. . . .
..........
5050/5150/9850.12. . . .
..........
5050/5150/9850.15. . . .
..........
5050/5150/9850.17. . . .
..........
Phone +49- (0) 22 03-96 49-800
.......... .......... ..........
Extreme Glider...
...with up to 70% larger glide surface. For high additional loads and high gliding speeds. Gliding applications without additional elements as well as 150% more wear allowance and improvement of service life by factor 4! Order example: 5050.35G.250.0 5050.45G.250.0 Further information: phone +49-(0) 22 03-96 49-800
5050/5150/9850.25. . . .
..........
5050/5150/9850.27 . . . .
..........
5050/5150/9850.30. . . .
.......... .......... ..........
5050/5150/9850.35. . . .
.......... .......... ..........
5050/5150/9850.40. . . .
.......... .......... .......... ..........
5050/5150/9850.46. . . .
.......... .......... .......... .......... .......... .......... .......... ..........
Available bending radii 200 Supplement Part No. with required radius. Example: 5050.30. 300 .0 0 = standard color, other colors page 1.39 Pitch = 91 mm/link - Links/m = 11 Single crossbar, e-chain , Part No. 450.Bi

page 7.317
7.365
Fax
+49- (0) 22 03-96 49-222
5050/5150/9850.20. . . .
Inner height: 80 mm
System E4/4
5050 5150 R9850
page 7.102
igus e-chainsystems
e-chain
e-tube
min. 16 mm
511A
518
511
415.X
514
511
min. 33 mm


Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
501
unassembled
501 511 18
to its broad foot design, also when used with thick cables or hoses. Separators (e.g. "side mounted") for e-chains can be fixed in
their position with spacers 405.XX. The available inner height will be reduced by 2 mm, per spacer and side. To avoid this, the parts 405.XX 415.XX 10 4 504 514 4 The locking separator for e-chains 508 is designed for
unassembled
Additionally:
Locking separator for e-chains 504- with increased retention
unassembled
force for applications exposed to very high humidity or extreme 22 loads. If locking separators are used, the e-chain is more difficult
Fax
to open Locking separator Locking separator 508 for e-chains assembled Asymmetric separator Asymmetric for e-chains assembled

unassembled
508 518 3 11,5 501A 511A 18 3,5 22
51147 Cologne
separator 501A
unassembled
Asymmetric separator 501A for e-chains (not for e-tubes)
igus GmbH
7.366
page 7.102
5050 5150 R9850
21
512
517
421.X
520
519
515
513
Option 2: Shelves
Side plate
Phone +49- (0) 22 03-96 49-800

4,5
512
unassembled Locking separator 507 slotted - with increased retention force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment. Slotted separators 505 are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. The unilateral open slotted separator 509 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 6 3 3,5 Slotted separator for e-chains /e-tubes
8 8
assembled
Locking vertical separator for e-chains 21 assembled Locking separator for e-chains 21 assembled

unassembled
Locking 507 517 separator slotted 507
unassembled
unassembled assembled Open slotted separator for e-chains /e-tubes
unassembled 10 Width X [mm] 018 023 025 028 033 043 050 062 Part No. unassembled 420.18 420.23 420.25 420.28 420.33 420.43 420.50 420.62 Part No. assembled 421.18 421.23 421.25 421.28 421.33 421.43 421.50 421.62 Width X [mm] 075 088 100 125 150 175 187 200 assembled Part No. unassembled 420.75 420.88 420.100 420.125 420.150 420.175 420.187 420.200

Rollclip unassembled 9 assembled 489.27 490.27 Rollclip - minimizes abrasion of particularly sensitive hoses. The Rollclip is simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the chain and hose. page 7.317
27 mm
7.367
Fax
+49- (0) 22 03-96 49-222
unassembled
502
502
System E4/4
Inner height: 80 mm
40
19,5
5050 5150 R9850

igus e-chainsystems
Bi 1
Bi 2
Bi 3
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Fax
Attached directly Square extender crossbar to the side link Form with snap-open crossbars Installation side link + + + + +
Max [mm] hose 115 115 150 200 220 270 150 200 220 = square + = yes / = no
igus GmbH
51147 Cologne


7.368
79,5 +1
25,5
11
35
20

Moving end 50500/98500...1
5050 5150 R9850

45 45 45 The attachment variants 45 Fixed end 50500/98500...2 arising automatically by the choice of the KMA mounting bracket
Moving end 51500/99500...1


Bi + 50
Bi + 28
Bi + 28
Bi + 50
Bi + 28
Bi
20
35
11 / t=11,2 C-profile Bi option .05.12. C .06.12. C .07.12. C .08.12. C .10.12. C .11.12. C .12.12. C .13.12. C .15.12. C .16.12. C .17.12. C .18.12. C .20.12. C 21.12. C .22.12. C .23.12. C .25.12. C .26.12. C .27.12. C .28.12. C .30.12. C
[mm]
35 Width index
.31. .32. .33. .35. .36. .37. .38. .40. .41. .42. .43. .45 .46. .47. .48. .50. .51. .52. .53. .55. .60.
20
66 Part No. structure (locking) C-profile Bi

[mm]
Width index
.05. .06. .07. .08. .10. .11. .12. .13. .15. .16. .17. .18. .20. .21. .22. .23. .25. .26. .27. .28. .30.

50500 50500 50500 50500 50500 50500 50500 50500 50500 50500 50500 50500 50500
Part No. full set pivoting locking
locking
51500 51500 51500 51500 51500 51500 51500 51500 51500 51500 51500 51500 51500
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300
50500/98500 51500/99500 50500/98500 51500/99500 50500/98500 51500/99500 50500/98500 51500/99500 50500/98500 51500/99500 50500/98500 51500/99500
50500/98500 51500/99500
50500/98500 51500/99500
option 50500 51500 .31.12. C 50500 51500 .32.12. C 50500 51500 33.12. C 50500/98500 51500/99500 .35.12. C 50500 51500 .36.12. C 50500 51500 .37.12. C 50500 51500 .38.12. C 50500/98500 51500/99500 .40.12. C 50500 51500 .41.12. C 50500 51500 .42.12. C 50500 51500 .43.12. C 50500 51500 45.12. C 50500/98500 51500/99500 .46.12. C 50500 51500 .47.12. C 50500 51500 48.12. C 50500 51500 .50.12. C 50500 51500 51.12. C 50500 51500 .52.12. C 50500 51500 .53.12. C 50500 51500 .55.12. C 50500 51500 .60.12. C
51500. 07. 12. C 99500.

312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
7.369
5050 5150 R9850

Moving end 50500.1
45 45 45 45 45 45

45
45
Fixed end 50500.2
Moving end 50500.1
Fixed end 50500.2
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
50500.10
50500.21
70
12
Bi - 20
100 40 38 45
100 15
Fax
50500.11
18
14
50500.20
51147 Cologne
For e-chain
Part No. full set 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12
Bi
[mm]
For e-chain
Part No. full set 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12
Bi
[mm]
igus GmbH
50505150.05 50505150.06 505051509850.07 50505150.08 505051509850.10 50505150.11 505051509850.12 50505150.13 505051509850.15 50505150.16 50505150.17 50505150.18
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300
50505150.31 50505150.32 50505150.33 505051509850.35 50505150.36 50505150.37 50505150.38 505051509850.40 50505150.41 50505150.42 50505150.43 50505150.45 505051509850.46 50505150.47 50505150.48 50505150.50 50505150.51 50505150.52 50505150.53 50505150.55 50505150.60
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
505051509850.20 50505150.21 50500. 12 Full set, 4 parts 2 with pin / 2 with bore Single-part order: 50500. 1 Mounting bracket moving end, 1 part left / right 50500. 2 Mounting bracket fixed end, 1 part left / right 50505150.22 50505150.23 505051509850.25 50505150.26 50505150.27 50505150.28 505051509850.30
7.370
Bi - 20

5050 5150 R9850
Cable [mm] 04 - 08 08 - 12 12 - 16 16 - 20 20 - 24


Phone +49- (0) 22 03-96 49-800

8
Width [mm] 10,8 16,4 20,0

Number of teeth 5 7

Dim. C Dim. B [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230
Center bore + + +

C B
12/90
12 18
6.2
( = no / + = yes)
(n-1) x 10
44
page 7.317
chapter 10
7.371
Fax
+49- (0) 22 03-96 49-222
Inner height: 80 mm
System E4/4
5050 5150 R9850


BRa 40 29 BRi Ba + 4 Ba Bi 2 11,5
Bi

ha
HRi 2 x ha
!
Phone +49- (0) 22 03-96 49-800
HRi 2 ha BRi Ba + 4

108
51,5
+49- (0) 22 03-96 49-222

BRi
.05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60 104 119 129 141 154 167 179 192 204 217 229 242 254 267 279 292 304 317 329 342 354 367 379 392 404 417 429 442 454 467 479 492 504 517 529 542 554 567 579 592 604 654
Order example
960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.675 960.50.700 960.50.700 960.50.725 960.50.725 960.50.775
M8 x20
18,4
attached
960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.725
[mm] inwards
Length of the C-profile according to dimension BRi Components, trough "Basic": Glide bar, plastic, 2 m request) set "Basic": Screw M8 x20
see table
Fax
Part No. Part No.
18
Part No.
975.30.SL 975.31.SL
igus GmbH
51147 Cologne
nMon = nRi + 1
nRi x 2000 mm
HRa = 236
No
7.372
5050 5150 R9850
Phone +49- (0) 22 03-96 49-800
Very robust E4/4 e-chain serie 5050 with middle strap in a steel factory. Heat and dust are no problem for the maintenance-free igus polymer e-chain

for almost 3 years
5050AX and 5050HDAX

Special e-chains for fine dust applications
Long travel of 300 m and more are for instance often found in coal conveyors. For these travel lengths, types of loads and dirt accumulations, we have developed a special e-chainsystem with exterior, dirtrepellent stop dogs. Exterior stop dogs prevent the settling of dust, dirt, chips, flour, etc. Mounting brackets and accessories from the E4/4 series Also available as heavy-duty-version - Series 5050HDAX
Chapter 9
Series 5050AX - Order example 5050AX.30. 250 .0 / Series 5050HDAX - Order example 5050HDAX.30. 250 .0 Further information: igus.de/en/5050AX or phone +49-(0) 22 03-96 49-800
page 7.317
igus.de/en/5050AX
7.373
Fax
+49- (0) 22 03-96 49-222
Inner height: 80 mm
System E4/4
5050HD R9850HD
Price index
Heavy-Duty Verion - For very long travels or high tadditional loads
E4/4 | Series 5050HDR9850HD
80
80
High side-mount stability due to undercut Series 5050HD Series R9850HD High torsional rigidity High tensile stability (20% higher tensile force than Series 5050) "Heavy-Duty" version for long travel applications Very high torsional rigidity ESD classification: Electrically conductive ESD/ATEX version upon request Very wide gliding surface, less wear Closed and open styles can be combined Hinged snap-open removable lids along outer radius of e-tube Numerous interior separation possibilities Crossbars are removable along both radii Wide, rounded plastic crossbars - cable friendly Robust Steel-Mounting Brackets
rol e-chain Series
5050RHD/9850RHD available upon request Opening e-chains : Remove crossbars and
When to use the Series 5050HD/R9850HD: For high (tensil-)charges at long travel applications When high torsional forces are expected For long-term operation in very moist environments Also available as rol e-chain

When not to use them: At short travels or medium additional loads Series E4.80, page 7.96 If a simple and low-cost solution is required Series 15050/15150/R19850, page 7.216
5 m 5050HD.30.300.0 with 2 separators 511 assembled every 2 link

nd
e-chain
1 set 50500HD.12.E 7.374
E4/4 | Series 5050HDR9850HD | Dimensions and Technical Data

Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG Fill weight [kg/m] 70.0 60.0 50.0 40.0 30.0 20.0 10.0 6.0 2.0 1.5 1.0 0.5 0 S (FLG) S (FLB) 5.0 6.0 0 4.5 5.5 0.5 1.5 2.5 3.5 Unsupported length FLG / FLB [m] 1.0 2.0 Length of travel S [m] 3.0 4.0 S = Length of travel R = Bending radius FLB FLG H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
5050HD R9850HD
80
FLB
S D S/2
10
12
108

91
Pitch = 91 mm/Glied
R H D K H2 D2 K2 200 508 345 815 242 800 1274
Links/m = 11 (1001 mm)

300 708 445 1125 242 1200 2002 350 808 495 1285 242 1550 2457
500 1108 645 1755 242 2175 3458

Chain length = S/ + K2 2
D2 K2 H2 Fixed end
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
7.375
Phone +49- (0) 22 03-96 49-800
HF = H + 60
System E4/4
HF
5050HD R9850HD
Ba Bi
E4/4 | Serie 5050HDR9850HD | Product Range

Serie 5050HD - e-chain with crossbars every link
Crossbars every link 80 108
72 max.
igus e-chainsystems
For highest additional loads For applications particularly demanding
R
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi
Serie R9850HD - Fully enclosed e-tube

Fully enclosed
72 max.
80 108
Excellent cable protection against dirt Protection against hot chips
R
Lids along the entire inner radius are completely removable. Lids along the entire outer radius are single sided snap-open with a hinge on the other side to keep them attached to the chain or completely removable
igus GmbH
51147 Cologne
Fax

Special solution for long travels. 75% less drive power (gliding application) with igus rol e-chain . Series 5050RHD and 9850RHD - Order example 5050RHD.30.300.0 Further information: www.igus.de/en/role or phone: +49-(0) 22 03-96 49-800 3D-CAD files, pdf-downloads www.igus.de/en/5050hd www.igus.de/en/r9850hd
7.376
E4/4 | Serie 5050HDR9850HD | Product Range

Part No. 5050HD.05. . . . . . . . . . . . . . . 5050HD.06. . . . . . . . . . . . . . . 5050HD/9850HD.07 . . . 5050HD.08. . . . . . . . . . . . . . . 5050HD/9850HD.10. . . 5050HD.11. . . . . . . . . . . . . . . 5050HD/9850HD.12. . . 5050HD.13. . . . . . . . . . . . . . . 5050HD/9850HD.15. . . 5050HD.16. . . . . . . . . . . . . . . 5050HD/9850HD.17. . . 5050HD.18. . . . . . . . . . . . . . . 5050HD/9850HD.20. . . 5050HD.21. . . . . . . . . . . . . . . 5050HD.22. . . . . . . . . . . . . . . 5050HD.23. . . . . . . . . . . . . . . 5050HD/9850HD.25. . . 5050HD.26. . . . . . . . . . . . . . . 5050HD/9850HD.27 . . . 5050HD.28. . . . . . . . . . . . . . . 5050HD/9850HD.30. . . 5050HD.31. . . . . . . . . . . . . . . 5050HD.32. . . . . . . . . . . . . . . 5050HD.33. . . . . . . . . . . . . . . 5050HD/9850HD.35. . . 5050HD.36. . . . . . . . . . . . . . . 5050HD.37. . . . . . . . . . . . . . . 5050HD.38. . . . . . . . . . . . . . . 5050HD/9850HD.40. . . 5050HD.41. . . . . . . . . . . . . . . 5050HD.42. . . . . . . . . . . . . . . 5050HD.43. . . . . . . . . . . . . . . 5050HD.45. . . . . . . . . . . . . . . 5050HD/9850HD.46. . . 5050HD.47. . . . . . . . . . . . . . . 5050HD.48. . . . . . . . . . . . . . . 5050HD.50. . . . . . . . . . . . . . . 5050HD.51. . . . . . . . . . . . . . . 5050HD.52. . . . . . . . . . . . . . . 5050HD.53. . . . . . . . . . . . . . . 5050HD.55. . . . . . . . . . . . . . . 5050HD.60. . . . . . . . . . . . . . . Available bending radii R [mm] 200 300 350 500 Extender crossbar for large diameter hoses page 7.362
5050HD R9850HD
Bi [mm] .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
Ba [mm] 110 125 135 147 160 172 185 197 210 222 235 247 260 272 285 297 310 322 335 347 360 372 385 397 410 422 435 447 460 472 485 497 510 522 535 547 560 572 585 597 610 660
5050HD R9850HD [kg/m] 6,65 6,74 6,81 6,89 6,99 7,10 7,18 7,32 7,35 7,47 7,60 7,71 7,77 7,84 7,91 8,02 8,13 8,22 8,32 8,38 8,53 8,57 8,67 8,79 8,99 8,90 9,00 9,11 9,38 9,31 9,60 9,44 9,55 9,72 9,76 10,01 10,11 10,02 10,19 10,29 10,71 10,94 [kg/m] 7,25 7,55 7,91 8,29 8,60 8,91 9,64 10,00 10,30 11,00 12,00 12,47

System E4/4 Phone +49- (0) 22 03-96 49-800
Extension links for extremely wide e-chains upon request
Supplement Part No. with required radius. Example: 5050HD.30. 300 .0 0 = standard color, other colors page 1.39 Pitch = 91 mm/link - Links/m = 11 Single crossbar, e-chain , Part No. 450.Bi
Single lid, e-tube, Part No. 885.Bi Right side link*, single part, Part No. 5050HD.02. R Left side link*, single part, Part No. 5050HD.01. R Single bottom, e-tube, Part No. 886.Bi

page 7.317
7.377
Fax
+49- (0) 22 03-96 49-222
Inner height: 80 mm
e-tubes that repel hot chips, up to 850C. Some applications, depending on amount and size of the chips, can burn or melt the surface. That is no longer the case with the igus "igumid HT" material. Order example: Full e-tube made of HT*: 9850HD.40.350.0.HT Lids made of HT: 9850HD.40.HTE.350.0
5050HD R9850HD
page 7.102
igus e-chainsystems
e-chain
e-tube
min. 16 mm
511A
518
511
415.X
514
511
min. 33 mm


Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
501
unassembled
501 511 18
to its broad foot design, also when used with thick cables or hoses. Separators (e.g. "side mounted") for e-chains can be fixed in
their position with spacers 405.XX. The available inner height will be reduced by 2 mm, per spacer and side. To avoid this, the parts 405.XX 415.XX 10 4 504 514 4 The locking separator for e-chains 508 is designed for
unassembled
Additionally:
Locking separator for e-chains 504- with increased retention
unassembled
force for applications exposed to very high humidity or extreme 22 loads. If locking separators are used, the e-chain is more difficult
Fax
to open Locking separator Locking separator 508 for e-chains assembled Asymmetric separator Asymmetric for e-chains assembled

unassembled
508 518 3 11,5 501A 511A 18 3,5 22
51147 Cologne
separator 501A
unassembled
Asymmetric separator 501A for e-chains (not for e-tubes)
igus GmbH
7.378
page 7.102
5050HD R9850HD
21
512
517
421.X
520
519
515
513
Option 2: Shelves
Side plate
Phone +49- (0) 22 03-96 49-800

4,5
512
unassembled Locking separator 507 slotted - with increased retention force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment. Slotted separators 505 are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. The unilateral open slotted separator 509 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 6 3 3,5 Slotted separator for e-chains /e-tubes
8 8
assembled
Locking vertical separator for e-chains 21 assembled Locking separator for e-chains 21 assembled

unassembled
Locking 507 517 separator slotted 507
unassembled
unassembled assembled Open slotted separator for e-chains /e-tubes
unassembled 10 Width X [mm] 018 023 025 028 033 043 050 062 Part No. unassembled 420.18 420.23 420.25 420.28 420.33 420.43 420.50 420.62 Part No. assembled 421.18 421.23 421.25 421.28 421.33 421.43 421.50 421.62 Width X [mm] 075 088 100 125 150 175 187 200 assembled Part No. unassembled 420.75 420.88 420.100 420.125 420.150 420.175 420.187 420.200

Rollclip unassembled 9 assembled 489.27 490.27 Rollclip - minimizes abrasion of particularly sensitive hoses. The Rollclip is simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the chain and hose. page 7.317
27 mm
7.379
Fax
+49- (0) 22 03-96 49-222
unassembled
502
502
System E4/4
Inner height: 80 mm
40
19,5
5050HD R9850HD
E4/4 | Series 5050HDR9850HD | Accessories | Mounting Brackets, Steel

45 45 45 45 45 45

45
45
Fixed end 50500HD.2.E
Fixed end 50500HD.2.E 50500HD.21.E
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
50500HD.10.E
70
12
Bi - 20
100 40 38 45
100 15
Fax
50500HD.11.E Part No. 50500HD.12.E Mounting bracket Full set, 4 parts, 2 with pin / 2 with bore Mounting bracket moving end, 1 part left / right Mounting bracket fixed end, 1 part left / right
18
51147 Cologne
50500HD.1.E 50500HD.2.E
igus GmbH
E4/4 | Series 5050HDR9850HD | Accessories | Strain Relief

As individual component screwed on KMA. Can be plugged in the mounting brackets. Details chapter 10 Tiewrap No. of plate 3050.ZB 3075.ZB 3100.ZB
8 6
C B
Dim. C Dim. B [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230
14
50500HD.20.E
Center bore + + +
teeth n 5 7 10 11 12 15 17 20 22 25
3115.ZB 3125.ZB 3150.ZB

12 18
12/90
6.2
3175.ZB
44
3200.ZB 3225.ZB 3250.ZB
28 35
Shown assembled
(n-1) x 10
( = no / + = yes)
7.380
Bi - 20
Aluminum "SuperTrough" | "Heavy-Duty" Version

BRa 45 29 BRi Ba + 4 Ba Bi 2 11,5
5050HD R9850HD
Bi

ha
depends on dim. Ba

nRi = Number of troughs sets (left/right)
HRi 2 ha BRi Ba + 4

108
Phone +49- (0) 22 03-96 49-800
M8 x 25 M8 x 25
18,4
5050HD.30.300.0
BRi
18
Order example
Part No. assembled
975.50.250 975.50.250 975.50.275 975.50.275 975.50.300 975.50.300 975.50.325 975.50.325 975.50.350 975.50.350 975.50.375 975.50.375 975.50.400 975.50.400 975.50.425 975.50.425 975.50.450 975.50.450 975.50.475 975.50.475 975.50.500 975.50.500 975.50.525 975.50.525 975.50.550 975.50.550 975.50.575 975.50.575 975.50.600 975.50.600 975.50.625 975.50.625 975.50.650 975.50.650 975.50.675 975.50.675 975.50.700 975.50.700 975.50.725 975.50.725 975.50.750 975.50.800
[mm]
.05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 114 129 139 151 164 176 189 201 214 226 239 251 264 276 289 301 314 326 339 351 364 376 389 401 414 426 439 451 464 476 489 501 514 526 539 551 564 576 589 601 614 664
Length of the C-profile according to dimension BRi Components, trough "Heavy Duty": m Glide bar, plastic, 2 m on request)
see table Trough side parts, aluminum, 2 Components, installation Sliding nut M6 Installation
Glide strips, plastic, 2 m (without glide strips
set "Heavy Duty":
C-profile, steel galvanized
angle bracket "Heavy Duty", Aluminium
Screw M8 x 25
Order example: Length of travel 30 m Center mounted for Series 5050HD.30.300.0 with BRi = 364
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m guide trough without glide bar (8 x 2 m sections) Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Heavy Duty" complete (guide trough-sets + 1) Order text: 17 installation sets "Heavy Duty" Option: For an additional noise dampening with silencer profile, please add Index A - Example:
Part No. Part No.
975.30.SL 975.31.SL
Part No. 975.50. 500 Part No. 975.30.SLA
nMon = nRi + 1
nRi x 2000 mm
.42 .43 .45 .46 .47 .48 .50. .51 .52 .53 .55 .60
Chapter 10
Chapter 9
page 7.317
7.381
Fax
+49- (0) 22 03-96 49-222
Installation set HeavyDuty with C-profile

System E4.1 - The Standard

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System E4.1 - The Standard

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7.

System E4.1 Robust and modular The E4 Standard

from page 7.6

System E4.1 - the Standard - Recommended for new constructions

Technical Data - System E4 (E4.350 upon request)

max. 3 [m/s] / max. 6 [m/s ]

max. 10 [m/s] / max. 50 [m/s ]

igumid G / -40 up to +120 C VDE 0304 IIC UL94 HB

Details on material properties

System E4/light Light and stable

from page 7.156

System E4/light - light and stable

E4/00 and E4/4 are still available!

from page 7.250

from page 7.312

System E4 Broad system of modular accessories

Standard separator, wide base

Separator for QuickLock crossbar

Separator, narrow base

Notch separator for notch crossbar

Full-width shelf, lockable

Previous interior separation - still available

Separator, wide base

Middle plate for e-chains

Side plate for e-chains

Spacer for e-chains

KMA with attachment capability on all sides

Mounting brackets with strain relief

Mounting brackets with C-profile option

KMA mounting brackets KMA mounting brackets pivoting locking

Mounting bracket made of steel

chainfix strain relief elements

Strain relief for easy fit into C-profile

Integration with KMA mounting brackets

Steel guide troughs

Fixed end module, steel guide trough

For support of the lower run - Support Tray tool kit

use product link on each page for details

Extension links - for extremely wide e-chains

Extender crossbars for hosed applications

For more information on specific igus E4 e-chains

use product link on each page

System E4 Many accessories

For more information on specific igus E4 e-chains

use product link on each page

E4.1 - ONE e-chain series for allmost all applications

Fill weight [kg/m]

85 80 75 60 65 60 50 40 30 20 10 8,0 4,0 2,0 1,5 1,0 0,5

E4.32 E4.28 E4.21

Unsupported length [m] Length of travel S [m]

Content overview, selection table and assembly instructions

E4.1 Utilized advantages of the approved E4 Series

ESD version ideal through "tongue and groove" contact

Special e-chain link

Additional noise dampening pads

Straight run and fast assembly due to inner- / outer-link design

contour provide for low rolling noise

For detailed information on this igus product

E4.1 Utilized advantages of the approved E4 Series

Stable crossbars with double locking

Types "with" or "without pretension" due to flipping outer links

*optional upon request

Fill weight [kg/m]