Igus Energy Chain Catalog

e-chain... ... .
systems
e-chainsystems ...9.2011...
lastics..
Selection of an igus e-chain for unsupported applications

Find more detailed instructions from page 1.1
electio
Ordering and deliveries weekdays from 8.00 am - 8.00 pm, Saturday from 8.00 am - 12.00 pm. No minimum order quantities, no surcharges. Prompt delivery. www.igus.eu Phone +49-2203-9649-800 Fax -222
.eu/8pm
.eu...e-chainsystems ...9.2011...plastics for longer life ...
1 2 3
Select size and style from page 1.1
Online shopping 24h! www.igus.eu/24
.eu/24
Improve technology and reduce costs For years the igus motto has been "plastics for longer life". By this we mean the production of innovative plastic products which reduce maintenance work, achieve technical improvements, at the same time as reducing costs and increasing service life, everything delivered immediately from stock. More about igus with many application examples from page 28 From stock. Delivery time 24h* or today or on request. *Delivery time means time until shipping of goods. No minimum order value! No surchages! You can find our prices online at www.igus.eu Guarantee Beyond the legal warranty we also vouch for wear and tear. With a warranty certificate! "8 to 8 plus Saturday" service Monday till Friday 8:00 am to 8:00 pm and Saturday from 8:00 am to 12:00 pm Hotline Phone+49-2203-9649-800 Fax +49-2203-9649-222 Onlineshop www.igus.eu Product finder, configurator, online catalogs, CAD modules and many more. Order around-the-clock! Do you have any questions? For questions and more information call us or use our online productfinder at www.igus.eu
Calculate fill weight kg/m

(weight of cables, hoses, etc, inside e-chain) from page 1.1
/9001 .2008
Certified according to DIN ISO 9001:2008
.eu
"unsupported" application
Check fill weight against desired length of travel

Go to this chart on page of selected product (overview chart: page 1.12)
Fill weight [kg/m]

Ask for fully harnessed and preassembled readychains - increase your cash-flow and profit immediately. www.readychain.eu
.eu/ready
Unsupported length FLG = with straight upper run FLB = with permitted sag
t t
Unsupported length
FLG / FLB [m]

Length of travel
Online product finder www.igus.eu/en/finder
igus GmbH Spicher Str. 1a 51147 Cologne Phone. +49-2203-9649-0 Fax +49-2203-9649-222 igus GmbH - 09/2011 - Subject to technical alterations! info@igus.de www.igus.eu MAT0070721.20, Issue 09/2011
.eu
cm
odular
ymbols
Frequently used symbols

Accessability of e-chains and e-tubes
Cannot be opened zipper principle: Zip to open Snap-open along inner radius Snap-open along outer radius easy chain-principle: simply press cables in Can be opened from both sides Snap-open along outer radius on left or right side Snap-open along inner radius on left or right side Can be opened from one side Can be opened from both sides and hinged open on one side
Frequently used terms

Short cut M a AR Ba Bi BRa BRi D D2 FLB FLG FLU FZmax H H2 ha HF hi HRa HRi IR K K2 LK n nMon nRi R RBR S S/ 2 T v X1 X2 Formula SFLB = 2 FLB SFLG = 2 FLG BRI Ba + 5 HRI 2 ha K = R + (2 T) LK = S/2 + M + K LK = S/2 + K LK = S/2 + K2 Describtion = The rotation angle of the rotating machine element = Deviation of the center point = Acceleration = Outer radius, e-chain = Outer e-chain width = Inner e-chain width = Guide trough outer width = Guide trough inner width = Over length e-chain radius in final position = Over length for long travels gliding = Unsupported length with sag = Unsupported straight length = Unsupported lower run = Maximum additional load = Nominal clearence height = Installation height with lowered mounting = Outer e-chain height = Required clearance height = Inner e-chain height = Outer trough height = Inner trough height = Inner radius, e-chain (twisterchain) = Add-on for bending radius (K is taken from the data tables of the individual igus Series) = Further add-on if the mounting bracket location is set lower (for long travels) = e-chain length = Number of links = Number of installation sets (left/right) = Number of trough-sets (left/right) = Bending radius = "Reverse bending radius" = Length of travel = Half length of travel = Pitch = Speed (travel) = Inner machine-construction space (twisterchain) = Outer radius e-chain, including clearance (twisterchain) [] [mm] [m/s2] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [m] [m] [m] [kg/m] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [1] [1] [1] [mm] [mm] [mm] [mm] [mm] [m/s] [mm] [mm]
1 2 3 4 5 6 7
Pictograms glossary
Recommended Standard igus information igus order examples igus web www.igus.eu Weights Unsupported short travels Vertical standing application Calculation igus movies Low noise! ESD-Certificate IPA-CleanroomCertificate igus definition Preferred Series Order key Temperature Acceleration / Speed Gliding long travels Vertical hanging application Torsional movements High torsional rigidity ULApproval iF-Design Award Cleanroomsuitable
8 9 10 11 12 13 14 15
= = = = = = = =
Price index category

Low: Medium: Highest:
Configure almost any e-chain design with the igus catalog and get it very quickly, starting at 24 hours or today.
Description Calculation of maximum travel length, unsupported with sag Calculation of maximum travel length, unsupported straight Calculation of the minimum guide trough width Calculation of the minimum guide trough height Add-on for bending radius Calculation of e-chain lengths - for all types of applications, fixed end is outside the center of travel Calculation of e-chain lengths For all types of applications, fixed end in the center of travel, except rotary movements and most long travels [m] Calculation of e-chain lengths for long travels, fixed end in the center of travel [m]
16 17 18 19 20 21
FLG
HF
S 2
Design and calculation aids, applications, diagrams

Designing with e-chains from page 1.1
Multi-axis e-chains for robotic or 3D movements

triflex R, triflex, twisterchain, twisterband from page 2.1
Low-priced, easy to fill e-chains

easy chain, System E1, snapchain from page 3.1
Zip-open, easy to fill e-chains and e-tubes

zipper e-chains and e-tubes from page 4.1
Allrounder e-chains and e-tubes, snap-open*, micro, mini, medium sizes

E2 micro, mini, E2/000 medium from page 5.1
*enclosed series from page 5.132
Dirt- and debris protection, snap-open e-tubes

E2 e-tubes: Serie R, R100 and RX from page 6.1
Universal E4 modular kit, e-chains and e-tubes for all applications

System E4 - Series E4.1, E4/light, E4/00, E4/4 from page 7.1
Cleanroom e-chains and e-tubes, low noise, low vibration

System E3, T3, E6 from page 8.1
Guide troughs and special solutions for long travel applications

System P4, rol e-chain, autoglide, guidelok, flizz from page 9.1
Strain reliefs... clamps, tiewrap plates, clips, etc.

chainfix strain relief from page 10.1
Cable protection
PMA conduits from page 11.1
Older products, terminology index, igus addresses

Classic-series, technical annex from page 12.1
1 2 3 4 5 6 7 8 9 10 11
plastics for longer life make your machines more durable with plastics
Less maintenance, lower costs, longer life cycles, ex-stock availability - these key principles apply to all igus products, systems and services. Tried and tested for durability, friction properties and stability. igus plastics are the technological core of the igus range. This catalog lists more than 80,000 products available ex stock. We are looking forward to your phone call or e-mail.
igus climate chamber - e-chain and chainflex cables test runs possible at +60C to -40C
Improve technology and reduce costs For years the igus motto has been "plastics for longer life". By this we mean the production of innovative plastic products which reduce maintenance work, achieve technical improvements, at the same time as reducing costs and increasing service life, everything delivered immediately from stock.
From stock. Delivery time 24h* or today or on request.

*Delivery time means time until shipping of goods.
No minimum order value! No surchages!

You can find our prices online at www.igus.eu
Guarantee
Beyond the legal warranty we also vouch for wear and tear. With a warranty certificate!
"7 to 8 plus Saturday" service

Monday till Friday 7:00 am to 8:00 pm and Saturday from 8:00 am to 12:00 pm igus headquarters in Cologne - development, production and marketing from a single location
Hotline
Phone +49-2203-9649-800 Fax +49-2203-9649-222
Onlineshop www.igus.eu
Product finder, configurator, online catalogs, CAD modules and many more. Order around-the-clock!
Do you have any questions?

For questions and more information call us or use our online productfinder at www.igus.eu
Orders can be places until 8:00 pm local time. Phone +49 (0) 2203-9649-800 "Emergency-Service" around the clock. 80.000 products from stock. No minimum order quantities, no surcharges. igus is accredited to DIN EN ISO 9001:2008 and Polymer Bearings additionally according to TS16949
igus GmbH - 09/2011
/24h /80.000 /9001.2008

3
igus e-chains are lifelines to automated systems

e-chains are the umbilical cord of modern machines. They are constantly moving and supply power, data and energy. igus has been developing, producing and testing polymer e-chains since 1971. Our expert knowledge is being refined continuously with the help of our customers to constantly improve our product range. Universal applications for igus e-chains Multitude of possibilities in terms of movement and length To carry sensitive bus, data cables and fibre optics cables and energy sources such as electricity, gas, air and liquids To accommodate very high dynamic loads and stringent service life requirements Handle very different environments and climates Space-saving installation High speeds and accelerations can be achieved Modular systems allow quick assembly and retrofit Save time and money when purchasing and utilising e-chains! lnnovative products that can be assembled quickly Rapid delivery time - saves you storage costs Large range of products find the right solution immediately System quotes, including made-to-measure production and "turnkey" assembly Rapid system design and support with an ever-growing close-knit network of local sales engineers worldwide Find a video online www.igus.de/automated
The award-winning igus e-chainsystems are certified and tested
Assembled to your exact requirements. Delivered in 1-3 days! page 7.1
10% min 2 mm D1+D2 > 1,2 x hi D1 D2 d1 d2 10% min. 10% min. 1 mm 1 mm
d1+d2 1,2 hi
igus interior separation systems significantly lengthen the life cycle of cables and enable neat layout of e-chains. Filling guidelines from page 1.29
FLG
HF H R
FLG HF
FLB
R H
FLB
S/2
S/2
Large unsupported lengths with igus e-chains . Notes, calculations and load diagrams are provided from page 1.12 Cable Wear [mm]
0.25
Crossbars aluminium, narrow
Crossbars aluminium, wide
igus Series E4.56 igus product
0.20
0.15
0.10
PUR
PUR
Optimum service life for cables Reduce cable wear with igus polymer crossbars
Proven toughness - strength testing in the igus laboratory
PUR
PVC
PVC
PVC
TPE
TPE
TPE
0.05
Matching accessories for your igus e-chainsystems
Ranging from reliable strain-relief systems for cables through interior separators for proper division of e-chains to autoglide crossbars for long travels without guide troughs or special igus guide troughs for extra-long travels. igus offers the right solution for every application. The large accessory kit from igus permits upgrading of your e-chain to a high-tech solution. Matched specially with igus e-chains, igus accessories have been tried and tested in practical applications for many years now.
Super-aluminium guide trough. The igus standard aluminium guide trough in two designs - lightning fast assembly page 9.1
Find a video online www.igus.de/SALU_Film
Tiewrap plates, with clip-on connection for the C-profile of a KMA mounting bracket chapter 10
igus developed extension links for a safe guidance of huge hoses in e-chains System E4 and E2/000
Special connecting elements with strain-relief for triflex R (3Drobot) e-chains chapter 2
chainfix cable strain-relief systems. Various systems for individual use chapter 10
twisterchain guide trough systems permit e-chain rotation as far as 540 chapter 2
PMA protective hoses for predominantly static applications in e-chains and for protecting cables chapter 11
chainflex lasts. Or your money back.

Your production processes must remain troublefree, and that means your energy supply systems too. This requires fully reliable operation by all relevant components, including cables. igus was the first company to develop complete e-chainsystems. igus chainflex cables and e-chains are offered together from a single source with a system guarantee depending on the application involved design principles based on knowledge of cables and exhaustive test Series since 1989 prevent machine downtimes in plants all over the world today. 7 rules for making a good cable 1. Strain-relieved core Empty space arises at the core of the cable depending on the number and cross-section of the conductors. This core space should be filled to the greatest possible extent with a proper rope (not with the usual fillers or dummy wires made of waste material). This reliably braces the surrounding strands and prevents them from sliding into the middle of the cable. 2. Strands Experience has shown that the strand structure should be as flexible as possible. Although very thin individual wires result in very flexible conductors, these are highly susceptible to damage. Extensive test Series have helped to determine which combination of wire diameter, strand pitch and strand direction optimizes bending resistance. 3. Core insulation Insulating materials must be designed so that they do not stick together once inside the cable. Furthermore, the insulation should brace the individual wires of the cable. For this purpose, we use only the best PVC and TPE extruded at high pressure and proven in millions of kilometres of wire forming part of e-chain applications.
2
Conventional "chain suitable" cable (left) and igus chainflex - special cable with 7 rules for a secure cable (right)
3 4 5 6 7
4. Braids Braids must have an optimized, short pitch around a stable, strain-resistant core. To co-exist properly with the insulating materials, braids must allow movement over a certain range. Starting from a quantity of 12 cores stranding in bundles should be applied. 5. Inner jacket A gusset-filling, extruded inner jacket should be used instead of low-cost non-woven fabric, filler or tracer. This permits secure longitudinal routing of the braid. It also prevents the braid from loosening and drifting. 6. Shielding The shield should generally have a taut structure with an optimized angle of twist about an extruded inner jacket. Loose, open structures or, worse yet, purely circumferential windings notably reduce electromagnetic compatibility and can fail easily as a result of wire breakage. A taut shield braid makes the underlying wire braid more resistant to torsional strain. 7. Outer jacket An external jacket made of ideal materials can meet a wide range of specifications: From UV resistance through low-temperature flexibility and oil resistance to cost-effectiveness. However, all external jackets should have the following in common: Highly resistant to abrasion without sticking and highly flexible while still supportive. In addition, all external jackets should be extruded at high pressure (gusset-filling). QuickPin 2.0 - Online connectorcable-configurator page 25 Order separate catalog online www.chainflex.eu or phone +49- (0) 22 03-96 49-0 9
readychain harnessed e-chainsystems are listed from page 1.41
10
Eliminate storage costs for cables, e-chains and plugs Our short and guaranteed delivery periods enable you to dispense entirely with a storage of ultraflexible cables, related plugs and add-ons. Shorten turnaround times by half Thanks to sophisticated logistics, igus is able to supply complete systems within 10 days of the guaranteed deadline to almost any part of the world. Flexible response to order fluctuations With readychains, you remain prepared for all phases of an economic cycle. Fluctuations in your capacity utilization are absorbed by our product logistics. Reduce the number of subcontractors and related orders by 75% One order, one invoice, one delivery, one partner. You no longer need to procure countless individual components from a host of subcontractors; we know how to acquire the right parts quickly and economically. Minimize your machine downtimes External purchases of numerous individual components not only make your systems more susceptible to malfunction but also make troubleshooting more difficult. readychains provide you with standardized systems. Every system is tested at out facility prior to delivery. igus is certified according to ISO 9001. www.readychain.eu
"Basic" readychain
Simple, harnessed e-chainsystems including installed cables without plug connections, labelled and taillengths according to your specifications.
Delivery time: 3 days
"Standard" readychain
Simple, harnessed e-chainsystems including installed cables with all plug connections, labelled and taillengths according to your specifications.
Delivery time: 3-5 days Figure left: "Premium" readychain

A harnessed e-chainsystem with cables of all kinds, as well as plugs, connectors, tail-lengths and components according to your specifications. Special shafts and plain bearings machined according to your specifications.
Find a video online www.igus.eu/RC_movie
11
Quality from the igus laboratory: Tested and proven every day.
Applications involving high cycle counts, speeds and accelerations or demanding environmental conditions require proven systems especially when it comes to e-chains, cables, polymer slide bearings and linear systems. igus regularly conducts tests at its own laboratory under realistic conditions. Every year, we conduct more than 2,000 tests on e-chains and cables, and over 5,000 tests on plain bearings. These tests focus on push/pull forces, friction values, wear rates, drive forces and abrasion under all possible conditions at diverse speeds. Influential factors like soiling, weathering, cold and impact are examined. Tests are also performed on electric cables and hydraulic and pneumatic hoses. Our laboratory is at your disposal. Should we lack data for your application type, we will gladly conduct tests according to your requirements.
Find a video online www.igus.de/testlab
igus system warranty Every application is different. igus warranty certificates will be issued for your application individually. Ask for igus warranty:
"chain, cable, guarantee"
Figure center: Partial view, igus test-lab: More than 80 tests every day with e-chains and chainflex-cables
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igus ESD-tests in the production line
Electronic check and archiving for every chain production run
Cables are also tested for torsion properties
Noise level test inside an igus acoustic cell
Push Pull forces speed up to 10 m/s, acceleration up to 200 m/s2 are tested by igus
Long travel test field: 125 m travel length, speed 300 m/min
All products are tested and available from a single source. Examples of test certificates and quality seals for igus products
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Quick and reliable. igus delivery service.
7 to 8 plus Saturday service Over 80,000 products ex-stock! Order 0.1 m of chainflex cable, just one e-chain link or two bearings without surcharges. Invoices and acknowledgements available by post, fax or email. There are 1,900 employees in Germany and 30 international subsidiaries and offices, plus bases in another 33 countries to guarantee a rapid delivery worldwide. Delivery and consultation daily from 7 am to 8 pm, Saturday from 8 am to 12 pm No minimum order values No surcharges Order tracking on the Internet right up to the point of delivery Simple returns procedure
i-net customer information system At: www.igus.eu track your orders in real time with igus i-net. Just request a password, log into i-net and track your jobstatus via a webcam. igus i-net shipment tracking permits a monitoring of deliveries from igus outlet right up to your doorstep. Detailed order data including an overview of target and actual deadlines Order confirmation via post, fax or e-mail as required Track your orders via webcam igus delivery service No minimum order quantities, no surcharges. www.igus.de/en/deliveryservice
Request order tracking here: www.igus.de/en/i-net
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Available from stock. Delivery time Delivery time 24h or today!* 24-48h
*Delivery time means time until shipping of goods
Delivery time 3-5 work days
Delivery time 10 work days
Individual components
Customized e-chainsystems
Simple prefabricated systems
Complex prefabricated systems
For example: One e-chain link, 6 m of e-chain, 3 strain-relief elements
For example: 11.46 m of e-chains with interior separators, mounting brackets and strain relief elements according to your specifications. Additional with loose accessories as chainflex-cables, guiding troughs, mounting brackets, strain reliefs and assembly parts
"Basic" readychain: Simple customized e-chainsystems including installed cables without plug connections, labeled and tail-lengths according to your specifications
Premium readychain: Complex customized e-chainsystem including cables as well as plug connections, mounting brackets, tail-lengths and components according to your specifications.
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he igus story T from 1964 to now

nnovation with plastics I The igus story begins on ctober 15th, 1964 O with nter lB ase in a double garage in CologneG Mlheim. n its first 20 years, igus operated as a I supplier of intricate technical plastic components. n 1983, son rank lB ase started to concentrate I F on full products like e-chainsystems and Polymer earings and established a separate marketing B department. etween 1985 and today, igus exB panded from 40 to over 1,900 staff members distributed all over the world. igus will continue to invest in expansion in the coming years. Modern materials have opened up further opportunities for innovative products.
1965 First iglidur sliding element: Plug valve for the company Pierburg
1971 First e-chain (series 20)
1979 First e-chain catalog, 2 pages
1980 First Polymer Bearings catalog, 8 pages
igus Sales & Marketing, from left.: Tobias Vogel, ead of Sales H & marketing Polymer earings, arald ehring, authorized B H N signatory, e-chainsystems & chainflex , erhard aus, G B authorized signatory Polymer earings, Michael lB a, ead B H of Sales & marketing e-chainsystems , rank lB ase, CEO. F
65 70 75 80
Today: Automated plastic production
1977: Relocation to the Locher Mhle in Bergisch Gladbach Company founders Gnter and Margret Blase in front of their double garage from 1964
5
Today: arge tool development and production facility L
10
27 1.000 1.000
16
1989 First chainexcable CF1
1991 xigus 1.0 electronic catalog
1995 readychain, with the slogan ChainCable Guarantee
2001 System E6 e-chains
2003 triex R
2005 iglidurPRT slewing ring bearings
2007 System E4.1 e-chain
2008 E4.350 largest polymer e-chain
2009 E4.1 new interior separation tool box
2010 igustwisterband: turn 7000
2011 E4.1 light allround e-chains for high dynamics
1989 E4 e-tubes, to open on both sides
1993 introduction of drylin R
1997 drylin T
2001 drylin N
2003 drylin W
2006 levichain
2007 drylin ZLW
2008 xiros polymer ball bearings
2009 RX chipproof e-tube
2010 pikchain, for Pick & Place
2011 GLSL-F safe vertical guide of e-chains
1994 introduction of igubal
2006 System P4 rol e-chain
2009 guidelok horizontal for long travels
2010 E2/000 Chain opener
2011 drylin E linear axes with stepper motor
2009 igus robolink
2010 drylin Leadscrew nut with AntiBacklash
2011 iglidur N54 iglidur goes green
85 90 95 00 05 06 07 08 09 10 11
1994: Relocation to the new igus factory in Cologne
80.000 1.800 45.000 1.600 1.000
160
staff products with variants
2009: Extension by around 60% of the igus factory in Cologne
8.000 8.000
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The flexible igus-factory

Factory enlarged by 60 percent and all departments closely examined igus is now producing, testing and researching in Cologne on a floor area covering 36,000 m2. The factory area has been extended to 29,000 m2, added to which are 7,000 m2 of surrounding buildings for additional fabrication, technical training and a large logistics center. In the course of the factory extension, together with consistent lean management we have closely examined all departments: from marketing and administration to research and development, tool design and production through to warehousing and distribution. www.igus.eu/2009 Find a video online www.igus.de/igus_Film
Figure below: The extension by around 60 percent to our lean igus factory in Cologne is now finished and been put into operation. We supply 80,000 products from stock in 24 hours or on the same day, from a quantity of one and without minimum quantity surcharges.
The environment at igus is fully open - anyone can contact anyone else directly, everyone works at identical desks, has the same work equipment, the same choice of meals at the cafeteria and the same bathroom facilities.
For us, customers have the same significance as the sun to life on earth. The sun gives light, warmth and energy - our customers give us ideas, work and money.
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Excerpt of architects briefing... "In October 1988, igus acquired a plot sized about 40,000 m2 in the Porz-Lind district of Cologne. This will be the future site of development, production, sales, administration and planning. As the centre of all activities, this location will serve as the new igus headquarters. igus has made preparations for fast growth, fast change and flexible response in all areas...
Offering the necessary facilities and technology, the new "igus premises" will also be designed to promote staff performance. The interior and exterior will be designed to reflect the enterprises products and key philosophy: innovation - service - reliability, the customer being comparable to a solar systems centre orbited by all igus staff and igus entities dedicated toward solving the customers problems."
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How to use the catalog
Opening principle of the selected e-chain and inner height
Product illustration with features of the selected e-chain
Advantages and recommendations regarding this igus product
USP's - description of the e-chain, design structure and detailed product information
Direct link to online catalog: More options, drawings, charts and CAD-downloads as well as many configurators
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Series Quickly find the requested Series Unsupported length diagram for the selected e-chain
Chapter color every e-chain Series has a distinct chapter color permitting faster browsing
Calculation aid important details for configuring and calculating e-chain length as well as installation space
Available bending radii R

H = Nominal clearance height, D = Over length e-chain radius in final position, K = Add-on for bending radius
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QuickLink - igus e-chains on the Internet!
Go online and make use of all advantages at www.igus.eu or every product in this catalog, there is a special QuickLink or direct online pointer to further useful details, data and facts. These include: Application videos and pictures Assembly instructions 3D-CAD files DXF data Comparisons and selection aids Online configuration tools Online wizard for calculations of service life PDF-data and other formats for download: ePlan-Download Personal support Catalog, CD and sample ordering forms 22
Example: www.igus.eu/en/2400
Create your complete e-chain with cables. A complete e-chainsystem at few mouse clicks www.igus.de/en/konfigurator
"Search" e-chain product finder Find the right e-chain quickly and easily by entering known application data and other parameters.
"Calculate chain length" e-chain length calculation. Calculate the e-chain length and see all installation heights
"Configure" e-chain interior separator configuration Quickly and easily determine interior separation for the selected e-chain via Drag & Drop. The configuration can be transfered automatically to your part list. More details page 24
"Generate 3D file" e-chain CAD library Download and save CAD data free of charge without having to register. Data on all products are updated and extended on a regular basis - nearly 30 3D and 2-D formats are available
Take a tour www.igus-CAD.com 23
igus online configurator for interior separationwww.igus.eu/iaconfigurator
Change of the e-chain width directly in the configurator - Cable overview for better handling
igus online configurator for interior separation! Quickly and accurate to the right e-chain and chainflex cable combination With the interior shelving configurator you design the complete filling of an e-chain easily and quickly and generate a 3D-CAD-file with one click. Interior shelving configuration now with logical check of min. bending radius No manual calculation and crosscheck of the chainflex cable diameter and e-chain cross section necessary Now with cable overview for better handling Changing of the e-chain width - now possible also in the inner shelving configurator Download e-chain partlist with interior shelving and cables in Excel format
www.igus.eu/iaconfigurator
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Quick & Easy - QuickPin 2.0 Pin-Out Configurator www.igus.eu/quickpin

QuickPin 2.0 connector-cable configurator directly integrated in ePLAN P8 In only 3 minutes you choose out of more than 950 chainflex cables and 3,000 connector components, configure cables online, order directly and generate an ePLAN electric P8 macro Create a new configuration directly from ePLAN Opening of existing configuration Verification of cable configuration Acquisition of existing configuration via the download manager for cable macros Available in ePLAN P8 Quick and easy configuration and ordering of chainflex cables and connectors. Per mouse click and drag & drop Circular plug-in connector, squared plug-in connectors, sensor connector M8/M12, D-Sub and free cable ending possible Just a click to transfer the configurated cable to the shopping basket and inquire, order or memorize for a later order Possibility to recall inquired cables from order history for new inquiries Online pricing, including copper charge Save design work: free of charge delivery of ePLAN electric P8 marcro of the configurated cable Harnessing from one source -100 % tested Details of your personal contact person available on the spot No installation required Many languages available Individual connector specification or components by manufacturers part numbers available Find a video online www.igus.eu/quickpin-demo
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CAD online/offline... The 3D-CAD system is now also available offline
Now available: QuickCAD offline version
NEW in this catalog

QuickCAD offline version For all situations with limited internet access QuickCad is now also available as an offline version. Generation of 3D CAD models in 32 file formats CAD direct insertion driver for faster data transfer to various CAD systems (e.g.AutoCad, Inventor, Solidworks, CATIA, etc.) Quick and easy creation of 2D derivatives Integrated 2D and 3D CAD viewer Generation of 3D PDF datasheets 2D and 3D CAD files can be directly integrated in PDF files Available in 16 languages Runs without installation Of course, as ever before, all CAD data are available to you without registration at: www.igus-cad.com for quick downloading
www.igus.eu/quickcad-download
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igus applications. Many interesting applications with igus e-chainsystems from next page
Legal information: The information in this catalog, and the data in the Design section in particular, is based on our current knowledge of the products described. No legally binding assurance in respect of characteristics or suitability for a specifically application can be derived from it. igus is unable to assume liability of any nature for damage, loss or injury resulting from application of the products. We recommend that you always check suitability of the products for a specific intended application in a practically oriented test. Please consult igus. For reasons relating to ongoing technical developments, we reserve the right to implement technical modifications and improvement of the products at any time. All catalog dimensions and values apply only to standard material igumid G. Subject to printing errors. The terms "igus", "readychain", "readycable", "chainflex", "e-chain", "e-chainsystem", "energy chain system", "energy chain", "e-ketten", "e-kettensysteme", "flizz", "easy chain", "triflex", "twisterchain", "igubal", "iglidur", "drylin", "xiros", "xirodur", "invis", "vector", "manus" and "plastics for longer life" are legally protected trademarks for igus GmbH/Cologne in the Federal Republic of Germany and, where applicable, in some foreign countries.
27
Applications: long strokes

Solutions with igus e-chainsystems igus e-chainsystems guide and protect moving cables and hoses on automated equipment. They can be used in a wide variety of applications; some examples following. More exciting examples www.igus.de/en/EKPraxis Find a video online www.vector-award.eu
The worldwide longest e-chain travel of 615 m with igus rol e-chains and chainflex cables in a power plant
28
System E6, side mounted, in high-speed camera positioning system - high speeds and less vibrations
Long travel length with the super-alu-trough in a cold store
igus steel guide trough used in a shelf conveyor application, series 350 and chainflex cables
igus steel guide trough used in a long travel robotics application
e-chain Series 4040RHD rol e-chain in an igus super-alu-trough = up to 75% less driving power
Travel up to 195 m with the igus System E4, safe guided in an igus steel trough
29
Applications: machine tools
Portal milling machine with fully closed E4 e-tube with special material igumid HT. 850C hot chips - no problem
30
Series E4.42 in a machine tool, completely assembled with igus chainflex cables
readychain with combined motions on tooling machines. Turnkey delivered with special parts for your machines
E2/000 dirt resistant e-chain, which saves installation space - here machine tool for workpieces
Machine tool gantry with various E4 e-chains fast movements and high cycle counts
E4 e-chain was used here in curved sections with a 45 m travel distance
Short travel lengths and high accelerations with Series E2 mini
31
Applications: cranes & offshore
OpenHydro tidal turbine generates electric power through the inflow and outflow of water at low and high tide. Serie 4040 protects the deployed chainflex cables during the lifting and lowering movements of the turbine and also protects them against aggressive ambient conditions. The travel distance amounts to approx. 20 meters in a vertical direction above and under water with the robust e-chain guided in a steel trough. The vertical travel is transformed into a horizontal stroke by turning through 90 degrees.
32
Seawater resistant super-alu-trough in a RTG-crane. Long travel with the E4/4 system
Stable guidance without oscillation. Long travel with 32 m, crane operating speed 80 m/min.
E4 as ZigZag version in a crane. The E4-Series guarantee very high availabily of the facility
E4 with extension link at a ship loader for coal unloading. Travel 105 m, speed 240 m/min, load 53 kg/m
Installation of an E4.1 e-chain Series 800 in an igus steel guide trough
e-chain at the mast of the shelf conveyor rolls from one aluminum guide trough to the opposite one
33
Applications: high speed & smooth running
Long travel and side mounted installation with the vibration-free and low noise Series E6.29 in this camera application
34
System E6 in a pick and place robot. Handles injection molded CD covers in a split second
E6 accelerates the work sequences in the case of this application for wafer handling - a = 4 m/s2, v = 6 m/s
igus Series E3.15 side mounted in a flat-bed scanner
igus System E6 - High acceleration (8 g) and ESD safety
Nested e-chains reduce vibrations and improve milling accuracy Series E6.62
Low-noise low vibrations with E6. Designed to withstand high dynamic loads
35
Applications: circular & 3D-movements
easy triflex e-chains for multidimensional movements on a production line
36
E4 "RBR"- application in a telescope cold temperatures and snow - failsafe
Laser measuring telescope with triflex R. Rotary motion in both directions 310 possible at high speeds 20 m/s
3-axis robot for loading and unloading functions with Series R48 and 3D e-chain triflex R (TRE)
Circular movement with Series E4/4 safe energy supply on cranes
triflex R in a magnesium die-casting industry (heat, dirt, oil, metal chips, dust, etc.) - failsafe
E2 mini, Series B15 - The motor spindle has a swivelling range of approx. 210
37
Applications: various installation examples
Data gloves with easy chain Series E03 - Protect the sensors which makes it easier to take off an put on the gloves. Inner height of 5 mm
38
Two fully harnessed E2/000 e-chains with high fill weight, side mounted
Unsupported application with harnessed e-chainsystem E4
E2/000 - high stability in this elevator with an height of 160 m
Series R68 works in an applesorting-machine: humidity and dirt
Standing application with System E4 and fixed mounting brackets
Drive simulator. High fill weights (60 kg/m) with E4 System
39
Products
Robotic- and 3D e-chains, circular movements
Robotics applications Robotics applications Non robotic applications
triflex R TRC | closed design
triflex R TRE | "easy" design
triflex R TRL | light design
34,5-108
TRC: closed design, smooth and robust exterior page 2.12
34,5-108
TRE: light and low-cost alternative with "easy" Design page 2.14
34,5-108
TRL: lightweight and cost-efficient 3D e-chain page 2.16
Price attractive, easy to fill

Circular movements - first generation Rotary motions in small spaces Simply press cables in
twisterchain classic | Snap-open twisterband* (7000 rotation*)
easy chain | Version E
*NEW in this calalog
28-56
First generation, crossbars can be opened on both sides, circular motions page 2.82
9 - 22
Rotary motions in a small spaces, 20 times around its own axis. Movements up to 7000 page 2.104
5-48,5
Split crossbar along the outer radius. Some series available with multiple chamber system from page 3.0
Zip fastening e-chains and e-tubes

Fast assembly with zipper Fast assembly with zipper
Smallest e-chains
Smallest sizes - one-piece
zipper | e-chains
zipper | e-tubes
E2 micro | Non snap-open
9-32
Zip-open along outer radius, fast assembly from page 4.0
10,3-32
Zip-open along outer radius, fast assembly from page 4.0
5-15
Non snap-open. Smallest inner heights and bending radii from page 5.4
40
3D-CAD files, pdf-downloads and many online features
www.igus.eu
Continuation
3D applications
3D applications
Circular movements - new generation
easy triflex | "easy" design
triflex | Closed version
twisterchain new* | Snap-open
13-38,5 13-38,5
easy triflex: easy Design, simple filling from 2 sides page 2.30
16-75
triflex: protection against dirt and chips, combined circle- and strokemovements page 2.42
32-56
New generation circular e-chains, rotary and spiral movements up to 540, high loads page 2.56
Cost effective, for simple applications

Simply press cables in e-chain on one strip Loop - e-chains
easy chain | Version Z
System E1
snapchain
9,4-48,5
Split crossbar along the inner radius. Some series available with multiple chamber system from page 3.0
10-20
Snap-open lids along the outer radius, very easy to fill from page 3.58
Adjustable loops, to be opened along the outer radius. 2 sizes available from page 3.66
Small e-chains...
Smallest sizes - one-piece Smallest sizes - two-piece Small sizes - one-piece
E2 micro | Snap-open
E2 micro | Snap-open
E2 mini | Non snap-open
NEW in this calalog | Series 074, 094
10,9-15
Snap-open along inner radius with film-hinge from page 5.4
10,3-14,3
Snap-open along outer radius from page 5.4
50-120
18-41
Non snap-open. Large pins and double stop dog system from page 5.72
www.igus.eu
41
Selection by product
Products
...Small e-chains
Small sizes - one- and two-piece Small sizes - two-piece
Allrounder e-chains/e-tubes
Medium sizes - e-chain - two-piece
E2 mini | Snap-open
E2 mini | Snap-open
E2/000 | Snap-open
20-32
Snap-open along inner radius, double stop dog system from page 5.72
17-32
Snap-open along outer radius, double stop dog system from page 5.72
21-45
Snap-open along inner radius. High stability, quiet motion from page 5.132
Protection against dirt,dust and chips, snap-open e-tubes

Snap-open along both radii Snap-open along outer radius Snap-open along outer radius
E2 e-tubes | R100
E2 e-tubes | R
RX e-tubes | Extremely chip repellent
NEW in this calalog | RX32, RX48, RX56
21-50
Snap-open on both sides. Excellent chip protection from page 6.0
25-45
Removable lids along outer radius. Small pitch for smooth operation from page 6.0
41-73
Extremely chip repellent without undercuts, projecting edges and gaps from page 6.50
E4/light - Low weight, economic and stable

4-piece, snap-open 4-piece, snap-open 4-piece - hinged, removable lids
E4/light | Crossbars every link
E4/light | Crossbars every 2nd link
E4/light | e-tubes, fully enclosed
NEW in this calalog | New inner heights of 70 mm (Series 145501465019050) and 86 mm (Series 1525015350)
56-86
Light and stable. Inner-/outer-link design - Save weight and money! from page 7.156
56-86
56-80
42
www.igus.eu
Continuation
Medium sizes - e-chain - two-piece
Medium sizes - half e-tube - two-piece
Medium sizes - e-tube - two-piece
E2/000 | Snap-open
E2/000 | Snap-open
E2/000 | Snap-open
21-45
Snap-open along outer radius. High stability, quiet motion from page 5.132
21-45
Snap-open along inner radius. High stability, quiet motion from page 5.132
21-45
Snap-openalong inner radius. High stability, quiet motion from page 5.132
E4.1 - Universal E4 modular kit, e-chains/e-tubes for almost all applications

Standard - 4-piece, snap-open Standard - 4-piece, snap-open Standard - 4-piece - hinged, removable lids
E4.1 | Crossbars every link
H4.1 | Crossbars every 2nd link
R4.1 | e-tubes, fully enclosed
NEW sizes in this calalog
21-350
Long travels, large unsupported lengths, snap-open along both radii from page 7.6
32-80
28-112
E4/00 - For new designs we recommend E4.1!

4-piece, snap-open along both radii 4-piece, snap-open along both radii Standard - 4-piece - hinged, removable lids
E4/00 | Crossbars every link
E4/00 | Crossbars every 2nd link
E4/00 | e-tubes, fully enclosed
28-112
The E4.1 predecessor for smooth motion and easy assembly from page 7.250
32-108
28-108
www.igus.eu
43
Products
4-piece, snap-open along both radii 4-piece, snap-open along both radii 4-piece - hinged, removable lids
E4/4 | Crossbars every link
E4/4 | Crossbars every 2nd link
E4/4 | e-tubes, fully enclosed
32-80
The E4.1 predecessor for long travel and side-mounted applications from page 7.312
32-80
32-80
Guide Troughs - secure guide on long travels

Super quiet, low vibration, cleanroom Basic version - for general machinery Heavy-duty version - for rugged plant construction
R6 | e-tubes, removable lids
Aluminium "SuperTrough"
Aluminium "SuperTrough"
29-52
No pin/bore connections, minimal abrasion, snap-open along both radii from page 8.34
77-236
The igus standard guide trough. Very simple, modular assembly from page 9.12
87-236
Recommended for plant construction from page 9.12
Support of the lower run

Support tray tool kit
Special solutions - long travels without guide troughs...

Energy efficiency system for long travels Rolling instead of gliding
Support tray
System P4 | rol e-chain
rol e-chain
Support tray tool kit for support of the lower run, cost effective page 9.70
32-80
Reduce 57% energy consumption - for very long travels, high speeds, quiet from page 9.78
32-80
Reduction in drive power to less than 25 % for moving the e-chain from page 9.86
44
www.igus.eu
Continuation
Cleanroom e-chains - low noise, low vibration, high speeds
Superquiet in small spaces For highly dynamic applications, low-noise Low vibration, for cleanroom applications
E3 | e-chains
T3 | e-chains - band
E6 | e-chains
10-22
Snap-open along outer radius. Fast assembly - crossbars "on a string" from page 8.4
29
Snap-open along outer radius. Low-price for simple applications from page 8.22
29-80
No pin/bore connections, minimal abrasion, snap-open along both radii from page 8.34
Stable and rugged for Heavy-Duty applications Lets light and dirt through
Low price, easy assembly
Steel guide troughs
Tubular troughs | System RS
Snap-in troughs | System SP
56-112
For special applications in rough environments. Huge product range from page 9.42
90-146
Resistant to dirt. Easy assembly and low price from page 9.66
55,5138,6
Very small trough. Easy assembly and low price from page 9.68
Long travels without guide troughs
Upper run guide, unsupported travels 50 m
Safe vertical guidance
autoglide
guidelok | horizontal
guidelok slimline "F" *
25-80
Self-guiding e-chainsystem. No guide troughs required from page 9.90
Upper run guide for long travels, unsupported in critical chip areas from page 9.96
For e-chains in high-speed rack feeders. No swinging of the e-chain, high reliability through guiding rails from page 9.98
www.igus.eu
45
Products
...Special solutions - long travels without guide troughs
Enclosed plastic trough Small e-chains in aluminum profile Magnetic, floating, gliding
lbt flizz
micro flizz
levichain
24
High speeds and accelerations, price-saving from page 9.100
11-13
Master long travels with the smallest e-chains without failures from page 9.104
22,5
Magnetic, "floating" e-chainsystem from page 9.112
For universal tiewrap, bolted or clip-on
Clip-on connection for the C-profile
High tensile forces, modular, clip-on
Tiewrap plates
Tiewrap plates
Clips
chainfix tiewrap plates as single parts, suitable for assembly in the KMA mounting brackets from page 10.16
Tiewrap plates with clip-on connection for the For e-chains with C-profiles, also suitable for C-profile. Easy to assemble and disassemble assembly in the KMA mounting brackets and clipwithout any screws from page 10.18 on strain relief for crossbars from page 10.20
PMA
Cable protection
igus classics - older products. Still available!

Classic-Series Classic-Series
PMA | PMAFLEX | PMAFIX
E2 medium | Non snap-open
E2 medium | Snap-open
PMAFLEX conduits for cable protection, PMAFIX connectors - Safety and sealing systems and PMA accessories from page 11.0
25-45
Non snap-open. Double stop dog system from page 12.4
25-45
Snap-open along inner radius. Double stop dog system from page 12.6
46
www.igus.eu
NEW in this calalog

Project
Fast project planning, completely from stock
chainfix strain relief

For maximum pull forces, adjustable For various possibilities
Modular system for projects
Clamps | CFX | CFXL*
Multi-Clamps
*NEW in this calalog | CFXL*
Faster quotations, faster project planning from page 9.116
CFX standard clamps and CFXL* with wide base chainfix-Adapter. Save assembly time, space for maximum pull forces. Galvanized or stainless and money. Compact and modular. For small steel (Material 1.4301) from page 10.8 outer diameters page 10.13
Separators with integrated strain relief
For top hat rail and C-profile
Strain relief for hoses
Strain relief separators
Nuggets
Blocks Conventional | CFB*
*NEW in this calalog | CFB*
Separator with integrated strain relief easy strain relief with cable tiewraps page 10.22
Completely simple and universal cable fixation Conventional igus blocks and CFB* polymer for top hat rail and C-profile strain relief connector system, for many cables page 10.24 in a very confined space from page 10.25
Special solutions
Classic-Series Increased inner height, crossbars every link Increased inner height, crossbars every link
E2 medium | Snap-open
Series 38022 | E4/00
Series 383822 | E4/4
25-45
Snap-open along outer radius. Double stop dog system page 12.8
52
Based on Series 380 version with increased inner height from page 12.12
52
Based on Series 3838 version with increased inner height from page 12.14
www.igus.eu
47
NEW in this calalog

twisterchain new: new generation robust, low-noise, for high loads twisterband: rotary movements in minimum space, up to 20 times around its own axis
Higher loads and smoother running - igus new generation of twisterchain: new circular e-chains significantly improved smoothness, stability and strength. For very flexible use in applications where rotating movements up to 540 are required from page 2.56
Compact, modular and cost-effective. Energy (in the process), data and media are kept secure. Rotary movements up to 7000 (Installation position, vertical: up to 3.000, horizontal: 7.000 and more possible). Rotary speeds up to 360/s possible from page 2.104
E2/000 - new generation of interior separation: 75% less wear - increased service life!
E2/000 - extender crossbars: enormous increase of the interior for the smooth guiding of hoses
Increase the service life of cables even further. A new design of interior separators for E2/000 allround e-chain range. Separators optimally adapted to cable geometry increase the service life of the cables by a factor of 4 from page 5.132
Suitable for hoses with outer diameters of max. 36 mm, 58 mm or 80 mm. Optionally openable along the inner or outer radius. Interior separation possible. Cable-friendly design of extender crossbar and interior separation. High holding force of the extender crossbar from page 5.177
48
www.igus.eu/ecs-news
Continuation
E2 micro - Series 074 and 094: one-piece, snap-open along inner radius with film-hinge E2 micro - new e-chain opener: open e-chains in a flash
Series 074
Series 094
Small micro e-chains to open with film-hinge. Inner height 10,9 mm (Series 074) and 15 mm (Series 094). Inner width 10 mm and small bending radii. For limited space conditions. Very lightweight, easy to assemble and cost-efficient from page 5.48
For Series B07 and B09. The opening of the e-chain links at high speeds saves significant installation time. Open a long piece of e-chain in one go. It's the ideal tool for your own mounting or assembly lines to minimize processing time significantly page 5.9
E2/000 - interior separation for extender crossbars
E2/000 - new e-chain opener: open e-chains in a flash
Standard separators with wide base. For maximum locking strength and safe standing. They can be combined with full-width shelfs which lock safely into separators on both ends. Separators can be moved freely over the shelf in horizontal direction from page 5.177
Drastically reduce assembly time of E2/000 e-chains and half e-chains. Opening of long e-chain units in one go. Compatible mounting tools for each size. The ideal tool for your own mounting or assembly lines to minimize the processing time significantly page 5.136
49
NEW in this calalog

New sizes RX32, RX48, RX56 - System RX: extremely chip repellent e-tubes New sizes E4/light: 70 mm inner height and 86 mm inner height ght : Series RX32 Series 145501465019050 Series RX48
Series RX56
Series 1525015350
Problem solver for energy supply systems in areas with chips - now available in 4 sizes. With System RX igus presents an extremely dense but nonetheless uniquely shaped polymer e-tube that can easily be opened along the outer radius from page 6.50
"Light Design", very large, new inner heights of 70 mm (Series 145501465019050) and 86 mm (Series 1525015350) Low weight, stable and cost-effective. Smaller outer links for reduction of weight and costs from page 7.156
chainfix stacker saddles CD.XX.C: Optimized stacker saddles for all double and triple clamps
Strain relief separator 21.1.Z: for System E2/000 Series 1400/1500)
Optimized stacker saddles, captivated by locking spring and with spring groove for a simplified and precise installation page 10.12
Separator with integrated strain relief teeth. Can be integrated into the mounting bracket and can be placed there at any point. It combines strain relief and interior separation. For restricted space conditions. Easy to assemble without any screws page 10.12
50
online-tools
E4 - new e-chain opener: reduces assembly time chainfix Clamps CFXL: for maximum pull forces, adjustable
e-chain opener tools for convenient opening and closing of E4 series. Especially for e-chains with many crossbars the assembly is much easier. Especially in areas difficult to access mounting is simplified big savings in assembly time from page 7.15yst
chainfix CFXL clamps with wide base for increased holding power. For up to three cables over one another. Reduced installation height, space saving. Suitable for C-profiles CF.92.52.XX. C-profile assembled in front of KMA! from page 10.8
Blocks CFB: modular strain relief connector system
guidelok slimline "F" Safe vertical guidance
CFB polymer strain relief connector system, for many cables in a very confined space.Customized strain relief solutions can be offered. 2 variations available. Fast assembly by standard screw connection. Low priced and effective from page 10.26
For e-chains in high-speed rack feeders - up to 7 m/s and 10 m/s2. No swinging of the e-chain, high reliability through lever mechanism and guiding rails. No bouncing of e-chains in vertical applications with horizontal dynamics from page 5.98
51
Some igus online-tools

Circular movements in minutes Generate 3D-models online Generate fast complete twisterchain 3Dmodels with guide troughs and accessories
Online 3D-configurator. Preparing of 3D-models only with input of chosen e-chain radii and installation area. Automatic calculation and indicator of e-chain lengths and number of links. The rendering will be complete with guideplates and mounting brackets www.igus.eu/rbr-configurator
Preparing of 3D-models only with input of chosen e-chain radii and installation area. Free positioning of the e-chain moving end along the travel lengths. Generation of twisterchain optionally as single part or with guide trough and base support www.igus.eu/twisterconfigurator
3D CAD online and offline Quick search for industry solutions The 3D CAD system is now also available offline Find a reference!
QuickCad is now also available as offline version. Generation of 3D CAD Quick search for industry solutions. More than 730 inspiring applications models in 32 file formats CAD direct insertion driver for faster data transfer examples with e-chainsystems and polymer bearings. Browse through to various CAD systems. Quick and easy creation of 2D derivatives already implemented customer applications and filter them Integrated 2D and 3D CAD viewer www.igus.eu/quickcad-download www.igus.eu/industrysolutions
52
More interesting and useful igus online-tools
www.igus.eu/online-tools
Technical Details
QuickPin 2.0 connector-cable configurator Service life prediction for e-chains
QuickPin 2.0 integrated directly in EPLAN P8. Creating a new configuration directly from EPLAN. Opening of existing configurations. Verification of cable configurations. Acquisition of existing configurations via the download manager for cable macros www.igus.eu/quickpin
With just a few clicks you will receive a statement about the expected service life of the e-chain. Calculation of the service life for gliding and unsupported e-chains applications. The expected service life is worked out in double strokes and kilometers www.igus.eu/ecs-lifetime
Quick configuration of individual hose cable
Easy and fast configuration of your e-chain QuickChain 100 with cables and filling proposal
QuickFluid hose cable configurator. Choose from 28 types of hydraulic and industrial hoses, tubes and hose cables as well as a total of 200 fittings and configure your individual hose cable in few minutes. With direct display of prices and ordering possibility www.igus.eu/quickfluid
Now chainflex and other cables can also be directly selected in the QuickChain 100. Besides the design of the matching e-chain for unsupported, gliding and hanging applications, the e-chain expert now also provides you with an internal filling proposal very quickly www.igus.eu/ecs-expert
More interesting and useful igus online-tools
www.igus.eu/online-tools
53
Technical Details | triflex R | easy triflex | triflex

Legend
Standard Suitable to a limited extent Options Especially suitable * In preparation / on request
Opening principle Series / Product Inner height hi [mm] + cable max.
hi
max.
Inner width Bi [mm] from - to
Outer height ha [mm]
Outer width Ba [mm] from - to
Bending radius R [mm] from - to

R
ha Bi Ba
triflex R - 3D e-chain for robot applications

TRC - closed design
TRC.30 TRC.40 TRC.60 TRC.70 TRC.85 TRC.100 TRC.125
12/10 15/13
10 13 26 31
22,5/19,5 20,5 28/24 33/28
37,5/32,5 35,5 43,3/43,3 41
12/10 15/13 22,5/19,5 28/24 33/28 37,5/32,5 43,3/43,3
34,5 43 65 81 94,5 108 135
34,5 43 65 81 94,5 108 135
50 58 87 110 135 145 182
TRE - "easy" design for fast installation of conduits

TRE.30 TRE.40 TRE.60 TRE.70 TRE.85 TRE.100 TRE.125
12/10 15/13
10 13 26 31
22,5/19,5 20,5 28/24 33/28
37,5/32,5 35,5 43,3/43,3 41
12/10 15/13 22,5/19,5 28/24 33/28 37,5/32,5 43,3/43,3
34,5 43 65 81 94,5 108 135
34,5 43 65 81 94,5 108 135
50 58 87 110 135 145 182
TRL - light version with "easy" design

TRL.30 TRL.40 TRL.60 TRL.70 TRL.100
12/10 15/13
10 13 26
22,5/19,5 20,5 28/24
37,5/32,5 35,5
12/10 15/13 22,5/19,5 28/24 37,5/32,5
34,5 45 65 81 108
34,5 45 65 81 108
50 58 87 110 145
easy triflex - for 3D motion - simple filling from 2 sides

"easy" design for fast installation of conduits
E332.25 E332.32 E332.50 E332.75 E333.25 E333.32 E333.50 E333.75
25 32 50 75 25 32 50 75
09 12 21 33 09 12 21 33
25 32 50 75 25 32 50 75
34 50 68 96 34 50 68 96
34 50 68 96 34 50 68 96
48 - 200 75 - 250 100 - 250 140 - 300 48 - 200 75 - 250 100 - 250 140 - 300
triflex - for 3D motion - closed

Closed design
332.16 332.32 332.50 332.75 333.16 333.32 333.50 333.75
16 32 50 75 16 32 50 75
14 28 45 67 14 28 45 67 45 45
16 32 50 75 16 32 50 75 50 50
26 50 68 96 26 50 68 96 68 68
26 50 68 96 26 50 68 96 68 68
38 - 100 75 - 250 100 - 250 140 - 300 38 - 100 75 - 250 100 - 250 140 - 300 100 - 250 100 - 250
To open
352.50 353.50
50 50
54
Continuation
Cleanroom ESD/ATEX Low noise UL-V2 Pitch [mm] Unsupported fill weight max [kg/m]
kg
Separators
Full-width shelves
Unsupported length FLB max [m]
Long travel max [m]
Interior separation possiblities

Shelves
Price index
Page
11,3 13,9 20,4 25,6 30,6 34,5 44,6
2.14 2.14 2.14 2.14 2.14 2.14 2.14
11,3 13,9 20,4 25,6 34,5
2.16 2.16 2.16 2.16 2.16
14,5 25 30 36 14,5 25 30 36
2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30
13,3 25 30 36 13,3 25 30 36 30 30
2.42 2.42 2.42 2.42 2.42 2.42 2.42 2.42 2.42 2.42
55
Technical Details
11,3 13,9 20,4 25,6 30,6 34,5 44,6
2.12 2.12 2.12 2.12 2.12 2.12 2.12
Technical Details | twisterchain | twisterband

Legend
hi
max.

R
ha Bi Ba
twisterchain new - new generation for circular and spiral movements

Snap-open along inner radius from both sides
*NEW in this catalog
TC32* TC42* TC56* 32 42 56
28 38 50
87,5 - 150 87,5 - 200 125 - 200
54 64 84
108,5 - 171 110,5 - 223 155,0 - 230
100 - 250 100 - 250 150 - 400
twisterchain classic - first generation for circular and spiral movements

To open from both sides
2208 2808 3808 4008 28 32 42 56
25 29 39 53
52,5 - 112,5 50 - 150 50 - 200 50 - 200
42 54 64 84
80 - 140 81 - 181 85 - 235 93 - 243
55 - 150 100 - 250 100 - 250 150 - 400
twisterband (3000 rotation) - Rotary movements in minimum space

Snap-open with film-hinge or to be opened with "easy"-principle
TB12.23.09* TB20.44.12* TB20.44.18* TB30.75.22* 9 12 18 22
7 9 14 17
23 44 44 75
42 54 64 84
80 - 140 81 - 181 85 - 235 93 - 243
R min. R max. 24 35 34 57 34 57 44 77
56
Continuation
kg
Separators
Full-width shelves
Long travel max [m]

Shelves
Price index
Page
Fill weight max [kg/m] 180 360
56 67 91
4 6 8
2 3,6 5
2.66 2.68 2.70
For new designs we recommend twisterchain new!

2.91 2.92 2.94 2.96
44 56 67 91
1,5 2 3 4
1 1 1,8 2,5
0,8 1,25 1,25 1,7
0,6 1,0 1,0 1,3
2.104 2.104 2.104 2.104
57
Technical Details | easy chain | System E1 | zipper

Legend
hi
max.

R
ha Bi Ba
easy chain - very easy to fill - simply press cables in

E-Version, split crossbar along the outer radius
E03 E04 E045 E06 E065 E08 E14 E200 E200.2 E16 E26 E26.2 E26.3 E300 E300.2 E300.3 Z045 Z06 Z065 Z08 Z14 Z200 Z200.2 Z16 Z26 Z26.2 Z26.3 Z300 Z300.2 Z300.3 5 7 9,4 10,7 11,3 14,6 19 24,3 24,3 32 36,5 37,1 37,1 48,5 48,5 48,5 9,4 10,5 11,3 14,7 19 24,3 24,3 32 36,5 37,1 37,1 48,5 48,5 48,5
3 4,5 5,5 6,5 7 10 13 20 18 25 28 20 20 35 18 18 5,5 6,5 7 10 13 20 18 25 28 20 20 35 18 18
5 - 10 7 10 - 27 10 - 20 16 - 36 10 - 50 15 - 50 57 37 - 50 23 - 100 75 48 / 48 47 / 48 / 47 75 48 / 48 47 / 46 / 47 14 - 16 10 - 16 27 10 - 50 15 - 50 57 37 - 50 23 - 100 75 48 / 48 47 / 48 / 47 75 48 / 48 47 / 46 / 47
8 10 12,5 15 15 19,3 25 35 35 39 50 50 50 64 64 64 12,5 15 15 19,3 25 35 35 39 50 50 50 64 64 64
8,7 - 13,7 13 16 - 37 16,5- 26,5 24,8- 49,3 18,2- 58,2 27 - 62 74,4 94,4- 120,4 37,5- 115,3 92 117 167 95 120 170 23 16,5- 22,5 39,3 18,2- 58,2 27 - 62 74,4 94,4- 120,4 37,5- 115,3 92 117 167 95 120 170
10 - 28 15 - 48 18 - 38 18 - 38 18 - 38 28 - 48 28 - 125 55 - 200 55 - 200 60 - 100 63 - 250 63 - 250 63 - 250 75 - 300 75 - 300 75 - 300 18 - 38 18 - 38 18 - 38 28 - 48 28 - 125 55 - 200 55 - 200 40 - 100 63 - 250 63 - 250 63 - 250 75 - 300 75 - 300 75 - 300
Z-Version, split crossbar along the inner radius
System E1 - modular, 1-piece strip design for simple applications

zip-open along the outer radius
E1.10 E1.17 E1.18* E1.20 10 17 18 20
9 15 16 18
13 21 - 44 15 15
15,5 25 26 27
16,5 26 - 49 20 22
18 28 28 28
zipper e-chains and e-tubes - lightning-fast opening and closing

9 e-chains, zip-open along the outer radius 047 07 09 15 17 10,3 15 17 32
7 8 13 15 28
10 - 16 6 - 64 10 - 50 15 - 100 15 - 100 10 - 50 10 - 50 25 - 80 15 - 63
12,5 15 19,3 24 39 15 19,3 24 39
16 - 22 12,5- 71 18,2- 58,2 26 - 113 26 - 113 16,5- 57 18,2- 58,2 36 - 94 26 - 76
18 - 38 18 - 48 28 - 48 38 - 180 63 - 125 38 - 48 48 - 100 63 - 180 63 - 125
e-tubes, zip-open along the outer radius

R07 R09 R15 R17
10,3 15 8 17 12,5 32 15
28
58
Continuation
kg
Separators
Full-width shelves
Long travel max [m]

Shelves
Price index
Page
10 16,7 13 20 15 20 30,5 46 46 30,5 56 56 56 67 67 67 13 20 15 20 30,5 46 46 30,5 56 56 56 67 67 67
0,23 0,35 0,25 0,45 0,45 0,7 0,5 2 2 0,7 4 4 4 8 8 8 0,25 0,45 0,45 0,7 0,5 2 2 0,7 4 4 4 8 8 8
0,4 0,55 0,4 0,55 0,6 1 0,65 1,75 1,75 1 2 2 2 2,25 2,25 2,25 0,4 0,55 0,6 1 0,65 1,75 1,75 1 2 2 2 2,25 2,25 2,25
3.6 3.10 3.14 3.20 3.24 3.28 3.32 3.36 3.36 3.42 3.46 3.46 3.46 3.52 3.52 3.52 3.14 3.20 3.24 3.28 3.32 3.36 3.36 3.42 3.46 3.46 3.46 3.52 3.52 3.52
20 25,5 23,5 25
* * * *
3.64 3.64 3.64 3.64
13 20 20 30,5 30,5 20 20 30,5 30,5
0,25 0,4 0,7 1,5 1 0,4 0,7 1,5 1,5
0,4 0,55 1 1,2 1 0,55 1 1,2 1,2
4.8 4.14 4.26 4.38 4.54 4.20 4.32 4.46 4.60
59
Technical Details | E2 micro | E2 mini

Legend
hi
max.

R
ha Bi Ba
E2 micro - one-piece e-chains - small sizes

E2 micro, non snap-open
03 04 045 05 06 08 5 7 10,3 10 10,5 15
3,5 5 8 8 8 12
5 - 10 7 - 30 6 - 64 6 - 64 6 - 64 10 - 50 10 10
8 10 12,5 12 15 19,3 15 19,3
8,7 - 13,7 12 - 35 12 - 70 10 - 68 12,5 - 71 18,2 - 58,2 16,3 18,2
10 - 28 15 - 48 18 - 38 18 - 38 18 - 38 25 - 48 18 28
E2 micro, snap-open along inner radius

074* 094* 10,9 8,5 15 13
E2 micro, snap-open along outer radius

B07 B09 10,3 8 14,3 12,5 16 - 40 16 - 40 15 19,3 22,5 - 47 24,2 - 48,2 18 - 38 28 - 48
E2 mini - one/two-piece e-chains - small and medium sizes

E2 mini, non snap-open
10 11.031 11.080 11.1/11.2 18 23 28 41
16 21 26 22
15 - 100 31 80 15 - 25
23 28 33,4 46
26 - 113 41,2 93 25,5 - 35,5
28 - 180 45 - 70 38 40 - 100
E2 mini, snap-open along inner radius

14 B15i B17i F17 20 17 32 32
16 14 28 14
15 - 50 15 - 100 38 15
25 23 39 39
26 - 61 26 - 113 48,5 26
28 - 125 38 - 180 48 - 125 48
E2 mini, snap-open along outer radius

B15 B17 17 32
14 28
15 - 100 15 - 100
23 39
26 - 113 25,5 - 113
38 - 180 48 - 125
60
Continuation
kg
Separators
Full-width shelves
Long travel max [m]

Shelves
Price index
Page
10 16,7 13 20 20 20 20 20
0,24 0,35 0,25 0,375 0,48 0,75 0,4 0,7
0,4 0,5 0,5 0,55 0,6 1 0,55 1
5.12 5.18 5.24 5.30 5.36 5.60 5.48 5.54
20 20
0,4 0,7
0,55 1
5.42 5.66
30,5 30,5 30,5 30,5
1,5 1,5 1,5 1,5
1,2 1,35 1,5 1,35
5.80 5.88 5.94 5.100
30,5 30,5 30,5 30,5
0,5 1,5 1 1,5
0,65 1,2 1 1,2
5.106 5.112 5.120 5.126
30,5 30,5
1,5 1
1,2 1
5.112 5.120
61
Technical Details | E2/000

Legend
hi
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R
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E2/000 e-chain - two-piece e-chains - the E2 standard!

e-chains snap-open along inner radius
1400 2400 2600 3400 21 25 35 45
18 23 32 42
15 - 125 25 - 125 50 - 175 50 - 250
28 35 50 64
28,5 - 138,5 41 - 141 66 - 194 70 - 270
35 - 180 55 - 250 63 - 250 75 - 300
e-chains snap-open along outer radius

1500 2500 2700 3500 255 21 25 35 45 24
18 23 32 42 22
15 - 125 25 - 125 50 - 175 50 - 250 38 - 103
28 35 50 64 35
28,5 - 138,5 41 - 141 66 - 194 70 - 270 54 - 119
35 - 180 55 - 250 63 - 250 75 - 300 55 - 250
Half e-tubes snap-open along inner radius

1450 2450 2650 3450 21 25 35 45
18 23 32 42
15 - 125 25 - 103 50 - 125 75 - 225
28 35 50 64
28,5 - 138,5 41 - 119 66 - 141 95 - 245
75 - 180 75 - 180 100 - 250 125 - 300
e-tubes snap-open along inner radius

1480 2480 2680 3480 21 25 35 45
18 23 32 42
15 - 125 38 - 103 50 - 125 75 - 250
28 35 50 64
28,5 -138,5 54 - 119 66 - 141 95 - 270
75 - 180 75 - 180 100 - 250 125 - 300
62
Continuation
kg
Separators
Full-width shelves
Long travel max [m]

Shelves
Price index
Page
33,3 46 56 67
2 5 8 13
1,75 2,25 2,75 3
75* 100* 120* 150*
5.142 5.160 5.182 5.204
33,3 46 56 67 27,8
2 5 8 13 2
1,75 2,25 2,75 3 1,8
75 100 120 150 100
5.142 5.160 5.182 5.204 5.226
33,3 46 56 67
2 5 8 13
1,75 2,25 2,75 3
75* 100* 120* 150*
5.142 5.160 5.182 5.204
33,3 46 56 67
2 5 8 13
1,75 2,25 2,75 3
75* 100* 120* 150*

*Conditionally suitable in inner radii
5.142 5.160 5.182 5.204
63
Technical Details e-tubes | R100 | R | RX

Legend
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E2 R100 - two-piece e-tube - hinged lids

E2 R100, snap-open along inner radius
R117 R157 R167 21 40 50
17 37 46
20 - 100 40 - 200 50 - 250
28 50 64
32 - 112 56 - 216 68 - 268
63 - 180 100 - 250 100 - 300
E2 R100, snap-open along outer radius

R118 R158 R168 21 40 50
17 37 46
25 - 80 40 - 200 50 - 200
28 50 64
37 - 92 56 - 216 68 - 218
63 - 180 100 - 250 100 - 300
E2 R - two-piece e-tubes - small pitch

E2 R, snap-open along outer radius
R48 R58 R68 25 35 45
22 32 42
25 - 130 50 - 200 50 - 250
36 50 64
36 - 141 66 - 216 68 - 268
60 - 250 75 - 250 100 - 300
RX - full chip protection without undercuts, projecting edges and gaps

System RX, snap-open along outer radius
RX32* RX40 RX48* RX56* 42 52 62 73
37 48 56 65
80 100 120 140
56 70 84 98
98,4 123 147,5 172,2
80 - 150 100 - 300 120 - 150 140
Further e-tube versions at a glance

Series Product Inner height hi [mm] Inner width Bi [mm] Unsupported length max. [m] Page
System "zipper" - 1-piece, small e-tubes, quick opening due to zipper-principle

R07 R09 R15 R17 1480 2480 2680 3480 R4.28 R4.32 R4.42 R4.56 R4.80 1608 zipper zipper zipper zipper E2/000 E2/000 E2/000 E2/000 E4.1 E4.1 E4.1 E4.1 E4.1 E4.1 10,3 15 17 32 21 25 35 45 28 32 42 56 80 112 10 - 50 10 - 50 25 - 80 15 - 63 15 - 125 25 - 125 50 - 125 75 - 175 50 - 300 50 - 300 50 - 300 75 - 462 200 - 400 200 - 400 0,55 1 1,2 1,2 1,75 2,25 2,75 3 2,5 3,3 4 5 6,2 4,5 4.20 4.32 4.46 4.60 5.142 5.160 5.182 5.204 7.28 7.42 7.60 7.78 7.96 7.114
System E2/000 - 2-piece e-tubes for medium loads, to open from the left or right side
E4.1 - Standard, for almost all applications, long travles and high unsupported lengths
64
Continuation
kg
Separators
Full-width shelves
Long travel max [m]

Shelves
Price index
Page
30,5 46 58,8
1,5 8 10
1,2 2,25 2,5
6.6 6.12 6.20
30,5 46 58,8
1,5 8 10
1,2 2,25 2,5
6.6 6.12 6.20
30,3 33,3 36
1 8 10
1,5 2,3 2,5
50 75 100
6.26 6.34 6.42
32 40 48 56
4 6 9 11
1,7 1,8 2,1 2,3
6.64 6.64 6.70 6.76
Further e-tube versions at a glance

Series Product Inner height hi [mm] Inner width Bi [mm] Unsupported length max. [m] Page
E4/light - economical and light weight, 4-piece e-tube for short unsupported travels
18840 19850 R760 R770 R780 R880 R608 R7728 R7838 R8840 R9850 R6.29 R6.40 R6.52 E4/light E4/light E4/00 E4/00 E4/00 E4/00 E4/00 E4/4 E4/4 E4/4 E4/4 E6 E6 E6 56 80 28 32 42 56 108 32 42 56 80 28 40 52 75 - 462 75 - 462 50 - 300 50 - 300 50 - 300 75 - 462 200 - 400 50 - 300 50 - 300 75 - 462 75 - 462 30 - 120 62 50 - 175 4 4,6 2 3 3,8 4,5 7 3 3,8 4,5 6 1,75 2,75 3 7.164 7.216 7.256 7.264 7.274 7.284 7.294 7.318 7.330 7.342 7.362 8.46 8.62 8.72
E4/00 - easy to assemble, 4-piece e-tube with increased inner heights
E4/4 - robust, 4-piece e-tube for rough environments and special installations
System E6 - almost no abrasion, low noise and vibration-free running for medium loads
65
Technical Details | System E4.1 | E4/light

Legend
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R
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E4.1 - ONE e-chain family for all applications

E4.1 - crossbars every link - robust version
E4.21 E4.28 E4.32 E4.42 E4.56 E4.80 1640 800 840 E4.350 H4.32 H4.42 H4.56 H4.80 21 28 32 42 56 80 112 200 204 350 32 42 56 80
18 25 28 38 50 74 100 184 184 315 28 38 50 74
30 - 120 40 - 300 50 - 400 50 - 400 50 - 600 50 - 600 50 - 600 200 - 600 100 - 563 400 - 800 50 50 50 50 - 400 - 400 - 600 - 600
28 42 54 64 84 108 140 236 236 450 54 64 84 108
44 - 134 60 - 320 73 - 423 76 - 426 84 - 634 100 - 650 84 - 634 260 - 660 160 - 623 540 - 940 73 - 423 76 - 426 84 - 634 100 - 650
38 - 200 55 - 250 63 - 300 75 - 350 135 - 500 150 - 1000 200 - 600 325 - 1000 325 - 1000 500 - 1000 63 - 300 75 - 350 135 - 500 150 - 1000
H4.1 - crossbars every 2nd link - standard version
R4.1 - e-tube - fully enclosed - protection against chips, dust and dirt
R4.28 R4.32 R4.42 R4.56 R4.80 1608 28 32 42 56 80 112
25 28 38 50 74 100
50 - 300 50 - 300 50 - 300 75 - 462 200 - 400 200 - 400
42 54 64 84 108 140
70 - 320 73 - 323 76 - 326 109 - 497 250 - 450 234 - 434
75 - 250 125 - 300 125 - 350 150 - 500 200 - 1000 250 - 600
E4/light - specialty: light weight - low price, cost effective

E4/light - crossbars every link, snap-open from both sides
14040 14240 14550* 15050 15250 * 56 62 70 80 86
50 56 64 74 77
50 - 600 50 - 400 50 - 600 50 - 600 50 - 400
84 84 98 108 108
76 - 626 76 - 426 77 - 627 80 - 630 80 - 430
135 - 500 135 - 500 150 - 600 150 - 500 150 - 600
E4/light - crossbars every 2nd link, snap-open from both sides

14140 14340 14650* 15150 15350* 56 62 70 80 86
50 56 64 74 77
50 - 600 50 - 400 50 - 600 50 - 600 50 - 400
84 84 98 108 108
76 - 626 76 - 426 77 - 627 80 - 630 80 - 430
135 - 500 135 - 500 150 - 600 150 - 500 150 - 600
E4/light - e-tube, fully enclosed, snap-open from both sides

18840 19050* 19850 56 70 80
50 64 74
75 - 462 50 - 600 75 - 462
84 98 108
101 - 489 77 - 627 105 - 493
150 - 500 200 - 600 200 - 500
66
Continuation
kg
Separators
Full-width shelves
Long travel max [m]

Shelves
Price index
Page
Can be opened from both sides - the E4 standard!

30,5 46 56 67 91 111 143 250 250 470 56 67 91 111 4 10 15 37 62,5 80 50 90 90 600 15 37 62,5 80 2,5 2,5 3,3 4 5 6,2 4,5 8 8 6,2 3,3 4 5 6,2 120 200 200 300 400 400 400 450 450 200 300 400 400 * * * * * * * 7.18 7.28 7.42 7.60 7.78 7.96 7.114 7.130 7.140 7.150 7.42 7.60 7.78 7.96
* * * *
46 56 67 91 111 143
10 15 37 62,5 80 50
2,5 3,3 4 5 6,2 4,5
200 200 300 400 400 400
* * * *
7.28 7.42 7.60 7.78 7.96 7.114
91 91 91 91 91
40 40 55 55 55
4 4 4,2 4,6 4,6
150 150 250 250

auf Anfrage
7.164 7.182 7.200 7.216 7.234
91 91 91 91 91
40 40 55 55 55
4 4 4,2 4,6 4,6
150 150 250 250

auf Anfrage
7.164 7.182 7.200 7.216 7.234
91 91 91
40 55 55
4 4,2 4,6
150 250 250
7.164 7.200 7.216
67
Technical Details | E4/00 | E4/4

Legend
hi
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R
ha Bi Ba

E4/00 - crossbars every link - snap-open from both sides
220 280 380 400 600 640 28 32 42 56 108 112
25 28 38 50 97 100
40 - 300 50 - 400 50 - 400 50 - 600 200 - 600 87 - 562
42 54 64 84 140 140
60 - 320 73 - 423 76 - 426 84 - 634 252 - 652 139 - 614
55 - 250 63 - 300 75 - 350 135 - 500 200 - 1000 200 - 1000
E4/00 - crossbars every 2nd link, snap-open from both sides

290 390 410 601 32 42 56 108
28 38 50 97
50 - 400 50 - 400 50 - 600 200 - 600
54 64 84 140
73 - 423 76 - 426 84 - 634 252 - 652
63 - 300 75 - 350 135 - 500 200 - 1000
E4/00 - e-tube, fully enclosed, snap-open from both sides

R760 R770 R780 R880 R608 28 32 42 56 108
25 28 38 50 97
50 - 300 50 - 300 50 - 300 75 - 462 200 - 400
42 54 64 84 140
75 - 320 73 - 323 76 - 326 109 - 497 252 - 452
63 - 250 125 - 300 125 - 350 150 - 500 250 - 1000

E4/4 - crossbars every link - snap-open from both sides 32
2828 3838 4040 5050 32 42 56 80
28 38 50 74
50 - 400 50 - 400 50 - 600 50 - 600
54 64 84 108
74 - 424 77 - 427 86 - 636 100 - 650
63 - 300 75 - 350 135 - 500 150 - 1000
E4/4 HD - "Heavy-Duty"- crossbars every link - very sturdy 32

4040HD 5050HD 56 80
50 74
50 - 600 50 - 600
84 108
104 - 654 110 - 660
135 - 300 200 - 500
E4/4 - crossbars every 2nd link, snap-open from both sides

2928 3938 4140 5150 32 42 56 80
28 38 50 74
50 - 400 50 - 400 50 - 600 50 - 600
54 64 84 108
74 - 424 77 - 427 86 - 636 100 - 650
63 - 300 75 - 350 135 - 500 150 - 1000
E4/4 - e-tube, fully enclosed, snap-open from both sides

R7728 R7838 R8840 R9850 32 42 56 80
28 38 50 74
50 - 300 50 - 300 75 - 462 75 - 462
54 64 84 108
74 - 324 77 - 327 111 - 499 125 - 513
125 - 300 125 - 350 150 - 500 200 - 1000
E4/4 HD - "Heavy-Duty" e-tube - fully enclosed - very sturdy

R8840HD R9850HD 56 80
50 74
75 - 462 75 - 462
84 108
129 - 516 135 - 522
150 - 300 200 - 500
68
For new designs we recommend E4.1!

Cleanroom ESD/ATEX
Separators Full-width shelves Shelves
Continuation
Low noise UL-V2 Price index Page
Pitch [mm]
Unsupported fill weight max [kg/m]

kg
Long travel max [m]
46 56 67 91 143 143
8 10 30 48 65 65
2 3 3,8 4,5 7 7
200 200 300 400 450 450
7.256 7.264 7.274 7.284 7.294 7.302
56 67 91 143
10 30 48 65
3 3,8 4,5 7
200 300 400 450
7.264 7.274 7.284 7.294
46 56 67 91 143
8 10 30 48 65
2 3 3,8 4,5 7
200 200 300 400 450
7.256 7.264 7.274 7.284 7.294
56 67 91 91
10 30 48 60
3 3,8 4,5 6
200 280 300 400
7.318 7.330 7.342 7.362
91 91
48 60
4,5 6
> 350 > 500
7.354 7.374
56 67 91 91
10 30 48 60
3 3,8 4,5 6
200 280 300 400
7.318 7.330 7.342 7.362
56 67 91 91
10 30 48 60
3 3,8 4,5 6
200 280 300 400
7.318 7.330 7.342 7.362
91 91
48 60
4,5 6
> 350 > 500
7.354 7.374
69
Technical Details | System E3 | T3 | E6

Legend
hi
max.

R
ha Bi Ba
E3 - 3-piece e-chain, small, high dynamics - smooth and low noise

E3 e-chain, zip open lids
E3.10 E3.15 E3.22 10 15 22
8 13 20
20 - 60 20 - 60 20 - 60
15 20 27
32 - 72 32 - 72 32 - 72
15 - 48 32 - 75 44 - 75
T3 - 3-piece e-chain - very light weight and quiet

T3 e-chain, to open from both sides
T3.29 29
25
30 - 120
35
55 - 145
38
E6 - 6-piece e-chain - for extremely low-noise operations

E6 e-chain, crossbars every other link
E6.29 E6.35 E6.40 E6.52 E6.62 E6.80L E6.80 29 35 40 52 62 80 80 28 40 52
25 31 36 46 54 72 72 25 36 46
30 30 40 40 50 87 50
- 120 - 120 - 300 - 300 - 400 - 550 - 600
35 42 54 65 84 108 108 35 54 65
46 - 136 50 - 140 60 - 320 64 - 324 86 - 436 115 - 578 100 - 650 46 - 136 82 74 - 199
55 - 150 55 - 100 63 - 200 75 - 250 115 - 350 175 150 - 450 55 - 150 63 - 200 75 - 250
E6 e-tube - fully enclosed

R6.29 R6.40 R6.52 30 - 120 62 50 - 175
70
Continuation
kg
Separators
Full-width shelves
Long travel max [m]

Shelves
Price index
Page
16,7 16,7 16,7
0,3 0,7 0,85
0,75 0,9 1,2
8.10 8.14 8.18
15
1,45
8.28
22 25 27,8 30 50 65 65 22 27,8 30
3 6 10 15 43 25 55 3 10 15
1,75 1,9 2,75 3 4 2,5 5,25 1,75 2,75 3
60* 80* 100* 120* 60* 80*

* upon request
8.40 8.50 8.56 8.66 8.76 8.82 8.88 8.46 8.62 8.72
71
Technical Details | Classic Series

Legend
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max.

R
ha Bi Ba
E2 medium Classic - For new designs we recommend E2/000

E2 medium, closed design
200 Classic 26 Classic 25 35
23 32
25 - 125 50 - 200
35 50
41 - 141 66 - 219
55 - 250 63 - 250
E2 medium, snap-open along inner radius

240 Classic 27i Classic 340 Classic 25 35 45
23 32 42
25 - 125 50 - 200 50 - 250
35 50 64
41 - 141 66 - 219 70 - 270
55 - 250 63 - 250 75 - 300
E2 medium, snap-open along outer radius

250 Classic 27 Classic 350 Classic 25 35 45
23 32 42
25 - 125 50 - 200 50 - 250
35 50 64
41 - 141 66 - 219 70 - 270
55 - 250 63 - 250 75 - 300
Line extensions and special solutions

Version with increased inner height - based on Series 380 and 3838
38022 E4/00 383822 E4/4
38022 E4/00 383822 E4/4
52 52
48 48
40 - 300 40 - 300
64 64
66 - 326 66 - 327
75 - 350 75 - 350
e-band - split crossbar along the outer radius

e-band 25,5
22
25
36
36
45 - 200
Selection table - Classics online-program

Series Product Inner height Inner width Outer width Outer height Radius Unsupported length max. [m] Internet Link "classic-Series"
hi [mm]
Bi [mm]
Ba [mm]
ha [mm]
R [mm]
15 classic 10 classic B15 classic 20/25 30/35/36 R58 classic R68 classic 140/141/R188 142/143 150/151/R198 22/23/R76 28/29/R77 38/39/R78 40/41/R88 50/51/R98
zipper E2 mini E2 mini E2 medium E2 medium E2 e-tubes E2 e-tubes E4/light E4/light E4/light E4/0 E4/0 E4/0 E4/0 E4/0
17 18 17 25 45 35 45 56 62 80 28 32 42 56 80
15 - 50 15 - 50 15 - 50 11 - 103 75 - 175 50 - 75 75 - 175 50 - 600 50 - 400 50 - 600 40 - 300 50 - 400 50 - 400 50 - 600 50 - 600
26 - 61 26 - 61 26 - 61 27 - 118 93 - 195 66 - 92 93 - 196 76 - 626 76 - 426 80 - 630 60 - 320 73 - 423 77- 427 86- 636 100- 650
24 23 24 34 64 50 64 84 84 108 42 54 64 84 108
38 - 180 28 - 180 38 - 180 55 - 250 75 - 300 75 - 250 100 - 300 135 - 500 135 - 500 150 - 500 55 - 250 63 - 300 75 - 350 135 - 500 150 - 1000
1,2 1,2 1,2 2 2,5 2,3 2,5 4 4 4,5 2,1 2,5 3,25 4,5 6
www.igus.de/en/15s www.igus.de/en/10s www.igus.de/en/B15s www.igus.de/en/20 www.igus.de/en/30 www.igus.de/en/r58s www.igus.de/en/r68s www.igus.de/en/140 www.igus.de/en/142 www.igus.de/en/150 www.igus.de/en/22 www.igus.de/en/28 www.igus.de/en/38 www.igus.de/en/40 www.igus.de/en/50
72
Continuation
kg
Separators
Full-width shelves
Long travel max [m]

Shelves
Price index
Page
46 56
4 8
2 2,2
100 120
12.4 12.6
46 56 67
4 8 10
2 2,2 2,5
100 120 150
12.4 12.6 12.8
46 56 67
4 8 10
2 2,2 2,5
100 120 150
12.4 12.6 12.8
67 67
30 30
3,8 3,8
300 280
12.12 12.14
25
1,5
1,5
12.18
Recommended, new Series
Page
15 10 B15 2400 3400 R58 R68 14040 14240 15050 E4.28 E4.32 E4.42 E4.56 E4.80
4.38 5.80 5.112 5.160 5.204 6.34 6.42 7.164 7.182 7.216 7.28 7.42 7.60 7.78 7.96
You miss a classic series in this catalog? At www.igus.eu/classics you will find all igus Classic series. There you can download the entire PDF-catologue. For a printed catologue please call us: +49 (0) 2203-9649-800 - Thank you!
73
Technical Details | Guide troughs Long travel applications

Legend of materials
Galvanized steel
Aluminium, sea water-resistant Stainless steel upon request Galvanized steel/polymer
Series / Product
Outer height Trough side part [mm]
Series zipper
Series E2 mini
Series E2/000
*Conditionally suitable in inner radii
Series E2 e-tubes
Super-alu-trough, basic version - for general machinery

970.30.SL / 970.31.SL 970.30.SL / 970.32.SL 971.30.SL / 971.31.SL 972.02.30.SL / 972.02.31.SL 972.30.SL / 972.31.SL 972.30.SL / 972.32.SL 973.30.SL / 973.31.SL 974.30.SL / 974.31.SL 975.30.SL / 975.31.SL
HD-version
77 77 87 117 117 117 144 184 236 184 236
15/R15
10/B15
1400/1450/1480/1500 2400*/2450*/2480*/2500/255 2600/2650/2680*/2700 3400/3450/3480*/3500
R48 R58 R68
974.30.SL / 974.31.SL 975.30.SL / 975.31.SL
Specialty: Steel guide trough - for harsh environments

92.30 / 92.31 95.30 / 95.31 99.30 / 99.31 97.30 / 97.31 93.30 / 93.31 94.30 / 94.31 96.30 / 96.31 98.30 / 98.31 90.30 / 90.31
One-piece trough
70 100 100 130 130 170 220 300 480 48
2400*/2450*/2480*/2500/255 2600/2650/2680*/2700 3400/3450/3480*/3500
R58 R68
91.10 - 91.71
15/R15
10/B15
Specialty: Tubular trough system RS - lets light and chips through

92.70 / 92.71 93.70 / 93.71 95.70 / 95.71 90 146 126,3
2400*/2450*/2480*/2500/255 3400/3450/3480*/3500 2600/2650/2680*/2700
Specialty: Snap-in trough system SP - simple and cost effective

91.930 92.930 93.930 95.930 55,5 76,6 138,6 106,6
15 10/B15 2400*/2450*/2480*/2500 3400/3450/3480*/3500 2600/2650/2680*/2700
74
Continuation
System E4.1 System E4/light System E4/00 System E4/4 System E6
*consult igus
Material of side parts

(see legend)
Price index
Page
E4.21* E4.28/ E4.32/H4.32/R4.32 E4.42/H4.42/R4.42 E4.56/H4.456/R4.56 E4.80/H4.80/R4.80 14040/14140/18840/14240/14340 15050/15150/19850
210* 220/R760 280/290/R770 380/390/R780 400/410/R880
2828/2928/R7728 3838/3938/R7838 4040/4140/R8840 5050/5150/R9850
E6.29/R6.29 E6.35 E6.40/R6.40 E6.52/R6.52 E6.62 E6.80
9.20 9.22 9.24 9.26 9.28 9.30 9.32 9.34 9.38 9.36 9.40
4040HD/R8840HD 5050HD/R9850HD
E4.28/R4.28 E4.32/H4.32/R4.32 E4.42/H4.42/R4.42 E4.56/H4.456/R4.56 E4.80/H4.80
14040/14140/14240/14340/18840 15050/15150/19850 1640/1608 800/840
220/R760 280/290/R770 380/390/R780 400/410/R880 600/601/R608/640
2828/2928/R7728 3838/3938/R7838 4040/4140/R8840 5050/5150/R9850
E6.29/R6.29 E6.35 E6.40/R6.40 E6.52/R6.52 E6.62 E6.80
9.44 9.46 9.48 9.50 9.52 9.54 9.56 9.58 9.60 9.63
E6.29/R6.29 E6.52/R6.52**
** without distance plate
9.66 9.67 9.67
E6.29/R6.29** E6.52/R6.52
** without distance plate
9.68 9.68 9.69 9.69
75
Technical Details | Special solutions Long travel applications

Legend of materials
Galvanized steel Description
Aluminium, seewater-resistant Stainless steel upon request Galvanized steel/polymer
System P4 rol e-chain - energy efficient on long travels

Reduce 57% energy consumption - for very long travels, high speeds, quiet. Safe, maintenance-free energy supply system on long travels up to 800 m and more for outdoor cranes or conveyor systems. With the right materials and clever design, the energy consumption can be drastically reduced.
rol e-chain - rolling instead of gliding

Reduction of driving power down to 25% to move the e-chain. For very long travels with high fill weights. Due to the rolls, the friction coefficient of the system is very low - save money and energy.
autoglide - long travels without guide troughs

autoglide - special solutions for long travels without trough guides.
guidelok horizontal - upper run support, unsupported up to 50 m

Upper run guide for long travels, self-supporting in chip areas. Unsupported travels up to 50 m are possible. Chips cannot get stuck between upper and lower run. Modular system with few parts.
guidelok slimline "F" - safe vertical guidance

For e-chains in high-speed rack feeders - up to 7 m/s and 10 m/s2. No swinging of the e-chain, high reliability through lever mechanism and guiding rails. No bouncing of e-chains in vertical applications with horizontal dynamics.
lbt flizz - enclosed plastic trough

In its entirety, this system encompasses the igus e-chain, lbt flizz guide trough and - as an option - fully configured igus chainflex cables. The lbt flizz guide trough is a modular kit comprising of extruded guide profiles and a supporting frame with continuous tubes providing stabilization.
micro flizz - small e-chains in aluminum profile

Compact, cost-saving complete system for safe guidance of energy, data and air. Maintenance-free alternative for power bar.
levichain - magnetic e-chainsystem, floating, gliding

Long travel possible without laying the e-chainsystems on top of each other. Almost no abrasion and very low wear due to low-abrasion e-chain links (without pin/hole connection) as well as almost contactless movement of the e-chain
Support tray - support of the lower run

For support of the lower run - Support tray
Simple one-piece support trays for the lower e-chain run, according with your requirements and specification. Your width, height and color - we supply the fitting e-chain, together with the support tray system. Ready to install onto your machine or application. Save on procurement and design time. page 9.70
76
Continuation
Typical industries and applications Travel max. [m] Travel speed max. [m/s] Inner heights [mm] Price index Page
hi
Indoor-/Outdoor-applications Cranes Plant engineering Construction machinery Steelwork Applications with very long travels and speeds For harsh environments and high fill weights
800
10
32 - 80 mm
9.78
Outdoor applications Cranes Mining industry Road building Steel plants All applications with long travels, rough environments and high fill weights
400 - 800
32 - 80 mm
9.86
Indoor-/Outdoor-applications Cranes Storage and retrieval machines Industrial trucks
50
1,5
21 - 80 mm
(4 options)
9.90
Machine tools Applications in the chip area Wherever a gliding application is not recommended
50
56 mm
9.96
Automated storage/retrieval systems Lifts Revolving storage systems Diagonal lifts All vertical applications
80
25 mm
9.98
Sewage treatment plants Rainwater overflow basins Galvanic equipment Cranes
120
24 mm
(In use of e-chain Series 255)
9.100
Indoor-cranes Storage and retrieval machines Industry gates Control panels Studio equipment (lighting)
Available standard lengths: 2 m, 3 m, 6 m. Any number of troughs possible. Special lengths upon request
11/13 mm
(Inner height of the applied e-chain)
9.104
Cleanrooms Painting works/plants Medical technology Measuring technology Electronic manufacturing Automated storage and retrieval systems Material handling Industrial robots
40
25,5 mm
9.112
igus modular system for projects - fast, all ex stock

Special components, tested and approved in numerous projects, have now become available as a modular standard system. Faster quotations Faster project planning Detailed service manuals and documentation Time and cost savings Safe function page 9.116
77
Technical Details | chainfix strain relief

igus Strain relief
Product
[mm] from - to
Page
Clamps and stainless steel clamps - for maximum pull forces

CFX 1) Single, double, triple standard clamps CFXL* 1) Single, double, triple clamps with wide base for maximum pull forces Saddle elements - bottom and stacker saddles chainfix Multi-Clamps 1) 6-42 6-42 6-42 6-12 10.10 10.11 10.12 10.13
Standard C-profiles and C-profiles for Heavy-Duty applications

Standard C-profiles Part No. CF.92.42. (to be integrated into KMA!) C-profiles Part No. CF.92.52. with increased pull force (mounting in front of e-chain) 10.14 10.14
Tiewrap plates - for universal tiewrap, bolted or clip-on

Option 1A: Tiewrap plates as single part "Series 2000" + cable tiewraps Option 1B: Tiewrap plates as single part "Series 3000" + cable tiewraps Cable tiewraps as single part max. 36 max. 36 10.16 10.17 10.16
Tiewrap plates, with clip-on connection for the C-profile

Option 2: Tiewrap plates with clip-on connection for the C-profile Option 3: Integrated strain relief for E2 e-tubes - Series R Option 4: Tiewrap plates for fixed crossbars Option 5: Tiewrap plates for opening crossbars 10.18 10.18 10.19 10.19
Clips - high pull forces, plug-in

Option 1: for all e-chains with C-profiles and also suitable for assembly in the KMA mounting brackets Option 2: Clip-on strain relief for opening crossbars 4-24 4-24 10.20 10.21
Strain relief separators - with integrated teeth

Separator with integrated strain relief - easy strain relief with tiewrap 20-30 10.22
Nuggets - for top hat rail and C-profile

Option 1: completey simple and universal cable fixation, for diameter with 20 mm and 30 mm Option 2: Fastening through clipping onto standard top hat rail 30 20 10.24 10.24
Blocks - Special strain relief for hoses

Conventional igus blocks - strain relief for hoses CFB* polymer strain relief connector system, many cables in a very confined space 4,3 - 14 10.25 10.26

1) Standard material: galvanized steel. Also available as stainless steel-version (material stainless steel: 1.4301)
78
Technical Details | PMA

Cable protection
Product Description Page
PMAFLEX conduits - cable protection

PACO TNO GTN PCL VOH PIS/PIH CYL Flexible, medium, divisible Divisible connectors Divisible lock nuts Very flexible, medium Pliable, very heavy Highly flexible, medium Very flexible, medium 11.4 11.4 11.4 11.5 11.5 11.6 11.7
PMAFIX connectors - safety and sealing systems

IP66 - stat., IP54 dyn. IP68 - stat., IP67 dyn. PMAFIX PMAFIX connectors VW PMAFIX connectors VN PMAFIX connectors VA PMAFIX connectors VB PMAFIX connectors VO Universal safety clip Oval clip Connectors 90 elbow, metric & PG Straight, metric & PG 45 elbow, metric & PG 90 curved elbow, metric & PG Flange 90 11.8 11.8 11.9 11.10 11.11 11.12 11.13 11.13
PMA - accessories
PMAFIX FH0 PMA MN PMA SGB PMA 514 One-piece system support Hexagonal Lock Nuts, metric & PG Tube clamps Plug Screws, metric & PG 11.14 11.14 11.15 11.15
79
Selection
hi Series Product Chap. Page E2 micro easy chain E2 micro easy chain zipper easy chain easy chain E1 E2 micro E3 5 3 5 3 4 3 3 3 5 8 5.12 3.6 5.18 3.10 4.6 3.14 3.14 3.64 5.30 8.10
by inner heights
hi
Inner height
hi Series 20 21 21 21 21 21 21 21 22 23 14 117 118 1400 1450 1500 1480 E4.21 E3.22 11.031
Product Chap. Page E2 mini E2 R100 e-tube E2 R100 e-tube E2/000 E2/000 E2/000 E2/000 e-tube E4.1 E3 E2 mini 5 5.106 6 6.6 6 6.6 5 5.142 5 5.92 5 5.92 5 5.142 7 7.18 8 8.18 5 5.88
hi Series 32 32 32 32 32 32 32 32 35 35 35 35 35 35 35 35 35 2928** 7728** E16 Z16 P4.32 2828R 17 R17 26** 27** 27i** 58 2600 2650 2700 2680 E6.35
Product Chap. Page E4/4 7 7.318 E4/4 e-tube 7 7.318 easy chain 3 3.42 easy chain 3 3.42 rol e-chain 9 9.82 rol e-chain 9 9.88 zipper 4 4.24 zipper e-tube 4 4.60 E2 classic 12 12.6 E2 classic 12 12.6 E2 classic 12 12.6 E2 R e-tube 6 6.34 E2/000 5 5.182 E2/000 5 5.182 E2/000 5 5.182 E2/000 e-tube 5 5.182 E6 8 8.50
5 - 10 mm
5 5 7 7 9 9,4 9,4 10 10 10 03 E03 04 E04 047 E045 Z045 E1.10 05 E3.10
24 - 29 mm 10,3 - 15 mm
10,3 10,3 10,3 10,3 10,5 10,7 10,7 10,9 11,3 11,3 14,3 14,6 14,7 15 15 15 15 15 15 045 B07 07 R07 06 E06 Z06 074* E065 Z065 B09 E08 Z08 E1.15 08 094* E3.15 09 R09 E2 micro E2 micro zipper zipper e-tube E2 micro easy chain easy chain E2 micro easy chain easy chain E2 micro easy chain easy chain E1 E2 micro E2 micro E3 zipper zipper e-tube 5 5 4 4 5 3 3 5 3 3 5 3 3 3 5 5 8 4 4 5.24 5.42 4.10 4.20 5.36 3.20 3.20 5.48 3.24 3,24 5.66 3.28 3.28 3.64 5.60 5.54 8.14 4.14 4.32 24 24,3 24,3 24,3 24,3 25 25 25 25 25 25 25 25 25,5 28 28 28 28 28 29 29 29 255 E200 E200.2 Z200 Z200.2 200** 240** 250** 48 2400 2450 2500 2480 e-band 11.080 E4.28 R4.28 220** 760** E6.29 R6.29 T3.29 E2/000 easy chain easy chain easy chain easy chain E2 classic E2 classic E2 classic E2 R e-tube E2/000 E2/000 E2/000 E2/000 e-tube e-band E2 mini E4.1 E4.1 e-tube E4/00 E4/00 e-tube E6 E6 e-tube T3 Band 5 3 3 3 3 12 12 12 6 5 5 5 5 12 5 7 7 7 7 8 8 8 5.226 3.36 3.36 3.36 3.36 12.4 12.4 12.4 6.26 5.160 5.160 5.160 5.160 12.18 5.94 7.28 7.28 7.256 7.256 8.40 8.46 8.28
36,5 - 48,5 mm
36,5 36,5 37,1 37,1 37,1 37,1 40 40 40 40 41 41 42 42 42 42 42 42 42 42 42 42 42 42 45 45 45 E26 Z26 E26.2 E26.3 Z26.2 Z26.3 157 158 E6.40 R6.40 11.1 11.2 E4.42 H4.42 R4.42 380** 390** 780** 3838** 3938** 7838** P4.42 3838R RX32* 340** 350** 68 easy chain easy chain easy chain easy chain easy chain easy chain E2 R100 e-tube E2 R100 e-tube E6 E6 e-tube E2 mini E2 mini E4.1 E4.1 E4.1 e-tube E4/00 E4/00 E4/00 e-tube E4/4 E4/4 E4/4 e-tube rol e-chain rol e-chain RX e-tube E2 classic E2 classic E2 R e-tube 3 3 3 3 3 3 6 6 8 8 5 5 7 7 7 7 7 7 7 7 7 9 9 6 12 12 6 3.46 3.46 3.46 3.46 3.46 3.46 6.12 6.12 8.56 8.62 5.100 5.100 7.60 7.60 7.60 7.274 7.274 7.274 7.330 7.330 7.330 9.83 9.88 6.58 12.8 12.8 6.42
17 - 23 mm
17 17 17 17 17 18 18 18 18 19 19 20 E1.17 B15 B15i 15 R15 E1.18* 10 TE14 TZ14 E14 Z14 E1.20 E1 E2 mini E2 mini zipper zipper e-tube E1 E2 mini snapchain snapchain easy chain easy chain E1 3 3.64 5 5.112 5 5.112 4 4.18 4 4.46 3 3.64 5 5.80 3 3.66 3 3.66 3 3.32 3 3.32 3 3.64
32 - 35 mm
32 32 32 32 32 32 32 32 32 32 B17 B17i F17 E4.32 H4.32 R4.32 280** 290** 770** 2828** E2 mini E2 mini E2 mini E4.1 E4.1 E4.1 e-tube E4/00 E4/00 E4/00 e-tube E4/4 5 5 5 7 7 7 7 7 7 7 5.120 5.120 5.126 7.42 7.42 7.42 7.264 7.264 7.264 7.318
**For new designs we recommend E2/000 and E4.1!
80
igus online-finder
www.igus.eu/en/finder
hi Series 45 45 45 45 47 47 48,5 48,5 48,5 48,5 48,5 48,5 3400 3450 3500 3480 TE26 TZ26 E300 E300.2 E300.3 Z300 Z300.2 Z300.3
Product Chap. Page E2/000 E2/000 E2/000 E2/000 e-tube snapchain snapchain easy chain easy chain easy chain easy chain easy chain easy chain 5 5 5 5 3 3 3 3 3 3 3 3 5.204 5.204 5.204 5.204 3.66 3.66 3.52 3.52 3.52 3.52 3.52 3.52
hi Series 70 70 73 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 86 86
Product Chap. Page 7 7 6 7 7 7 7 7 7 7 7 7 7 7 8 8 9 9 9 7 7 7.200 7.200 6.76 7.96 7.96 7.96 7.362 7.362 7.374 7.374 7.362 7.216 7.216 7.216 8.88 8.82 9.85 9.88 9.88 7.234 7.234
hi Series
Product Chap. Page 2.36 2.4 2.4 2.36 2.36 2.48 2.48 2.48 2.48 2.4 2.4 2.4 2.48 2.48 2.36 2.36
50 - 56 mm
50 50 52 52 52 52 52 52 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 167 E2 R100 e-tube 168 E2 R100 e-tube 3822** E4/0 38022** E4/00 383822**E4/4 E6.52 E6 R6.52 E6 e-tube RX40 RX e-tube E4.56 E4.1 H4.56 E4.1 R4.56 E4.1 e-tube 400** E4/00 410** E4/00 880** E4/00 e-tube 4040** E4/4 4140** E4/4 4040HD E4/4 HD 8840HD E4/4 HD e-tube 8840** E4/4 e-tube 14040 E4/light 14140 E4/light 18840 E4/light e-tube P4.56 rol e-chain 4040R rol e-chain 4040RHD rol e-chain 6 6 12 12 12 8 8 6 7 7 7 7 7 7 7 7 7 7 7 7 7 7 9 9 9 6.20 6.20 12.46 12.12 12.14 8.66 8.72 6.64 7.78 7.78 7.78 7.284 7.284 7.284 7.342 7.342 7.354 7.354 7.342 7.164 7.164 7.164 9.84 9.88 9.88
108 - 350 mm
108 108 108 112 112 112 112 200 204 350 600** 601** 608** 1608 640** 1640 1608 800 840 E4.350 E4/00 E4/00 E4/00 e-tube E4.1 E4/00 E4.1 E4/light e-tube E4.1 E4.1 E4.1 7 7 7 7 7 7 7 7 7 7 7.294 7.294 7.294 7.114 7.302 7.114 7.194 7.130 7.140 7.150
Circular, spiral e-chains

29 TB12.23.09* twisterband 12 TB20.44.12* twisterband 18 TB20.44.18* twisterband 22 TB30.75.22* twisterband 28 2208 twisterchain classic 32 TC32* twisterchain 32 2808 twisterchain classic 42 TC42* twisterchain 42 3808 twisterchain classic 56 TC56* twisterchain 56 4008 twisterchain classic 2 2 2 2 2 2 2 2 2 2 2 2.110 2.110 2.110 2.110 2.91 2.66 2.92 2.68 2.94 2.70 2.96
3D e-chains
max.12
62 - 86 mm
62 62 62 62 70 14240 14340 E6.62 RX48* 14550* E4/light E4/light E6 RX e-tube E4/light 7 7.172 7 7.172 8 8.76 6 6.70 7 7.200
TRC/TRE/TRL.30 triflex R 2 16 332.16 triflex 2 16 333.16 triflex 2 2x13 E332.25 easy triflex 2 2x13 E333.25 easy triflex 2 max.15 TRC/TRE/TRL.40 triflex R 2 32 332.32 triflex 2 32 333.32 triflex 2 2x17 E332.32 easy triflex 2
2.4 2.48 2.48 2.36 2.36 2.4 2.48 2.48 2.36
igus online-finder
81
Selection by inner heights
14650* E4/light 19050* E4/light e-tube RX56* RX e-tube E4.80 E4.1 H4.80 E4.1 R4.80 E4.1 e-tube 5050** E4/4 5150** E4/4 5050HD E4/4 HD 9850HD E4/4 HD e-tube 9850** E4/4 e-tube 15050 E4/light 15150 E4/light 19850 E4/light e-tube E6.80 E6 E6.80L E6 P4.80 rol e-chain 5050R rol e-chain 5050RHD rol e-chain 15250* E4/light 15350* E4/light
2x17 E333.32 easy triflex 2 max.22,5 TRC/TRE/TRL.60 triflex R 2 max.28 TRC/TRE/TRL.70 triflex R 2 2x26 E332.50 easy triflex 2 2x26 E333.50 easy triflex 2 50 332.50 triflex 2 50 333.50 triflex 2 50 352.50 triflex 2 50 353.50 triflex 2 max.33 TRC/TRE.85 triflex R 2 max.37,5 TRC/TRE/TRL.100 triflex R 2 max.43,3 TRC/TRE.125 triflex R 2 75 332.75 triflex 2 75 333.75 triflex 2 2x38,5 E332.75 easy triflex 2 2x38,5 E333.75 easy triflex 2
Selection
Series Product
03 04 045 047 05 06 07 074* 08 09 094* 10 11.031 11.080 11.1 11.2 14 15 17 26** 27** 27i** 48 58 68 117 118 157 158 167 168 200** 220** 240** 250** 255 280** 290** 340** 350** 380** 390** 400** 410** 600** E2 micro E2 micro E2 micro zipper E2 micro E2 micro zipper E2 micro E2 micro zipper E2 micro E2 mini E2 mini E2 mini E2 mini E2 mini E2 mini zipper zipper E2 classic E2 classic E2 classic E2 e-tube R E2 e-tube R E2 e-tube R E2 e-tube R100 E2 e-tube R100 E2 e-tube R100 E2 e-tube R100 E2 e-tube R100 E2 e-tube R100 E2 classic E4/00 E2 classic E2 classic E2/000 E4/00 E4/00 E2 classic E2 classic E4/00 E4/00 E4/00 E4/00 E4/00
by product, series and page
Page
5.12 5.18 5.24 4.6 5.30 5.36 4.10 5.48 5.60 4.14 5.54 5.80 5.88 5.94 5.100 5.100 5.106 4.18 4.24 12.6 12.6 12.6 6.26 6.34 6.42 6.6 6.6 6.12 6.12 6.20 6.20 12.4 7.256 12.4 12.4 5.226 7.264 7.264 12.8 12.8 7.274 7.274 7.284 7.284 7.294
Series Product
601** 608** 640** 760** 770** 780** 800 840 880** 1400 1450 1480 1500 1608 1608 1640 2208 2400 2450 2480 2500 2600 2650 2680 2700 2808 2828** 2828R 2928** 3400 3450 3480 3500 3808 3822** 3838** 3838R 3938** 4008 4040** 4040HD 4040R 4040RHD 4140** 5050** E4/00 E4/00 e-tube E4/00 E4/00 e-tube E4/00 e-tube E4/00 e-tube E4.1 E4.1 E4/00 e-tube E2/000 E2/000 E2/000 e-tube E2/000 E4.1 E4/light e-tube E4.1 twisterchain E2/000 E2/000 E2/000 e-tube E2/000 E2/000 E2/000 E2/000 e-tube E2/000 twisterchain E4/4 rol e-chain E4/4 E2/000 E2/000 E2/000 e-tube E2/000 twisterchain E4/0 E4/4 rol e-chain E4/4 twisterchain E4/4 E4/4 HD rol e-chain rol e-chain E4/4 E4/4
Page
7.294 7.294 7.302 7.256 7.264 7.274 7.130 7.140 7.284 5.142 5.92 5.142 5.92 7.114 7.194 7.114 2.91 5.160 5.160 5.160 5.160 5.182 5.182 5.182 5.182 2.92 7.318 9.88 7.318 5.204 5.204 5.204 5.204 2.94 12.46 7.330 9.88 7.330 2.96 7.342 7.354 9.88 9.88 7.342 7.362
Series Product
5050HD 5050R 5050RHD 5150** 7728** 7838** 8840** 8840HD 9850** 9850HD 14040 14140 14240 14340 14550* 14650* 15050 15150 15250* 15350* 18840 19050* 19850 38022** 383822** 332.16 332.32 332.50 332.75 333.16 333.32 333.50 333.75 352.50 353.50 autoglide B07 B09 B15 B15i B17 B17i E03 E04 E045 E4/4 HD rol e-chain rol e-chain E4/4 E4/4 e-tube E4/4 e-tube E4/4 e-tube E4/4 HD e-tube E4/4 e-tube E4/4 HD e-tube E4/light E4/light E4/light E4/light E4/light E4/light E4/light E4/light E4/light E4/light E4/light e-tube E4/light e-tube E4/light e-tube E4/00 E4/4 triflex triflex triflex triflex triflex triflex triflex triflex triflex triflex E2 micro E2 micro E2 mini E2 mini E2 mini E2 mini easy chain easy chain easy chain
Page
7.374 9.88 9.88 7.362 7.318 7.330 7.342 7.354 7.362 7.374 7.164 7.164 7.172 7.172 7.200 7.200 7.216 7.216 7.234 7.234 7.164 7.200 7.216 12.12 12.14 2.42 2.42 2.42 2.42 2.42 2.42 2.42 2.42 2.42 2.42 9.90 5.42 5.66 5.112 5.112 5.120 5.120 3.6 3.10 3.14
82
igus online-finder
Series Product
E06 E065 E08 E1.10 E1.15 E1.17 E1.18* E1.20 E14 E16 E200 E200.2 E26 E26.2 E26.3 E3.10 E3.15 E3.22 E300 E300.2 E300.3 E332.25 E332.32 E332.50 E332.75 E333.25 E333.32 E333.50 E333.75 E4.21 E4.28 E4.32 E4.350 E4.42 E4.56 E4.80 E6.29 E6.35 E6.40 E6.52 E6.62 E6.80 E6.80L e-band F17 easy chain easy chain easy chain E1 E1 E1 E1 E1 easy chain easy chain easy chain easy chain easy chain easy chain easy chain E3 E3 E3 easy chain easy chain easy chain easy triflex easy triflex easy triflex easy triflex easy triflex easy triflex easy triflex easy triflex E4.1 E4.1 E4.1 E4.1 E4.1 E4.1 E4.1 E6 E6 E6 E6 E6 E6 E6 E2 mini
Page
3.20 3.24 3.28 3.64 3.64 3.64 3.64 3.64 3.32 3.42 3.36 3.36 3.46 3.46 3.46 8.10 8.14 8.18 3.52 3.52 3.52 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 7.18 7.28 7.42 7.150 7.60 7.78 7.96 8.40 8.50 8.56 8.66 8.76 8.88 8.82 12.18 5.126
Series Product
guidelok slimline* guidelok vertical H4.32 E4.1 H4.42 E4.1 H4.56 E4.1 H4.80 E4.1 LBT flizz flizz LV.25 levichain MF.06 micro flizz MF.08 micro flizz P4.32 rol e-chain P4.42 rol e-chain P4.56 rol e-chain P4.80 rol e-chain Protection hoses, PMA R07 zipper e-tube R09 zipper e-tube R15 zipper e-tube R17 zipper e-tube R4.28 E4.1 e-tube R4.32 E4.1 e-tube R4.42 E4.1 e-tube R4.56 E4.1 e-tube R4.80 E4.1 e-tube R6.29 E6 e-tube R6.40 E6 e-tube R6.52 E6 e-tube RX32* RX e-tube RX40 RX e-tube RX48* RX e-tube RX56* RX e-tube Strain relief Chainfix Support tray T3.29 T3 Band TB12* twisterband TB20* twisterband TB30* twisterband TC32* twisterchain TC42* twisterchain TC56* twisterchain TE14 snapchain TE26 snapchain TRC.30 triflex R TRC.40 triflex R TRC.60 triflex R
Page
9.96 9.98 7.42 7.60 7.78 7.96 9.100 9.112 9.104 9.104 9.82 9.82 9.82 9.82 11.1 4.20 4.32 4.46 4.60 7.28 7.42 7.60 7.78 7.96 8.46 8.62 8.72 6.58 6.64 6.70 6.76 10.1 9.70 8.28 2.105 2.105 2.105 2.66 2.68 2.70 3.66 3.66 2.12 2.12 2.12
Series Product
TRC.70 TRC.85 TRC.100 TRC.125 TRE.30 TRE.40 TRE.60 TRE.70 TRE.85 TRE.100 TRE.125 TRL.30 TRL.40 TRL.60 TRL.70 TRL.100 Trough, Trough, Trough, Trough, TZ14 TZ26 Z045 Z06 Z065 Z08 Z14 Z16 Z200 Z200.2 Z26 Z26.2 Z26.3 Z300 Z300.2 Z300.3 triflex R triflex R triflex R triflex R triflex R triflex R triflex R triflex R triflex R triflex R triflex R triflex R triflex R triflex R triflex R triflex R -Snap-in -Steel -Super-Alu -Turbular snapchain snapchain easy chain easy chain easy chain easy chain easy chain easy chain easy chain easy chain easy chain easy chain easy chain easy chain easy chain easy chain
Page
2.12 2.12 2.12 2.12 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.16 2.16 2.16 2.16 2.16 9.68 9.42 9.12 9.66 3.66 3.66 3.14 3.20 3.24 3.28 3.32 3.42 3.36 3.36 3.46 3.46 3.46 3.52 3.52 3.52
igus online-finder
83
Selection by series
Contents
1
Design and calculation aids, applications, diagrams, harnessing, readychains
Filling and Strain Relief Filling | Cable and Hose Packages................................ 1.28 Strain Relief Elements | chainfix .................................... 1.32 Technical Data, Standards, Material Data Technical Environment | Material igumid ....................... 1.34 Technical Environment | ESD & ATEX ........................... 1.35 Technical Environment | Clean Room and ESD ............ 1.36 Technical Environment | Dirty Environment.................... 1.37 Material | Material Data ................................................. 1.38 Material | Chemical Resistance and Colors................... 1.39 Certifying | Standards and Certificates .......................... 1.40 readychains readychains | Ready-Made e-chainsystems .............. 1.41 Introduction | Designing with igus ................................. 1.3 igus Terms | Alphabetical Order .................................... 1.4 Calculation | e-chain-Lengths and Camber ...................1.5 Application-Examples | e-chainsystems .........................1.6 Applications Unsupported | Short Travels ............................................1.8 Unsupported | Noise-Optimized ....................................1.11 Load Diagrams | Unsupported Straight FLG / Sag FLB ..1.12 Gliding | Long Travels......................................................1.16 Application | Vertical Hanging .........................................1.20 Application | Vertical Hanging | Zig-Zag..........................1.21 Application | Vertical Standing ........................................1.22 Application | Side-Mounted ...........................................1.24 Application | Rotary Motion ............................................1.26
triflex R, easy triflex, triflex,twisterchain,twisterband

triflex ...........................2.43 332................................ 2.48 333................................ 2.48 352................................ 2.48 353................................ 2.48 twisterchain new ...... 2.56 TC32* ........................... 2.66 TC42* ........................... 2.68 TC56* ........................... 2.70 twisterchain classic ..2.82 2208.............................. 2.91 2808.............................. 2.92 3808.............................. 2.94 4008.............................. 2.96 twisterband ...............2.104 TB12* ..........................2.105 TB20* ..........................2.105 TB30* ..........................2.105
triflex R ........................ 2.4 TRC............................... 2.12 TRE ............................... 2.14 TRL ............................... 2.16 easy triflex ................. 2.30 E322 ..............................2.36 E333 ............................. 2.36
easy chain, System E1 and Snapchain

E08 / Z08 .......................3.28 E14 / Z14 .......................3.32 E200 / Z200...................3.36 E16 / Z16 .......................3.42 E26 / Z26 .......................3.46 E300 / Z300...................3.52 E1 ................................. 3.58 E1.10.013. .....................3.64 E1.17.021. .....................3.64 E1.17.031. .....................3.64 E1.17.044. .....................3.64 E1.18.015. .....................3.64 E1.20.015. .....................3.64 snapchain ................... 3.66 TE14...............................3.68 TZ14 ..............................3.68 TE26...............................3.68 TZ26...............................3.68
easy chain ................... 3.0 E03...................................3.6 E04.................................3.10 E045 / Z045...................3.14 E06 / Z06 .......................3.20 E065 / Z065...................3.24
zipper zip-open e-chains and zip-open e-tubes

R07 e-tube.....................4.20 15 e-chain.....................4.38 R17 e-tube.....................4.60 09 e-chain.....................4.26 R15 e-tube.....................4.46 R09 e-tube.....................4.32 17 e-chain.....................4.54
zipper ............................. 4.0 047 e-chain.....................4.8 07 e-chain.....................4.14
System E2 micro, mini and E2/000

074* ..............................5.48 094* ..............................5.54 08 ..................................5.60 B09 ................................5.66 mini .............................. 5.72 10 ..................................5.80 11.031 ...........................5.88 11.080 ...........................5.94 11,1 / 11,2 ..................5.100 14 ................................5.106 B15i / B15 ...................5.112 B17i / B17 ...................5.120 F17 ..............................5.126 E2/000 Titel ................. 5.132 1400/1450/1480/1500..5.142 2400/2450/2480/2500 .5.160 2600/2650/2680/2700 .5.182 3400/3450/3480/3500 .5.204 255 ................................5.226
micro .............................. 5.4 03 ..................................5.12 04 ..................................5.18 045 ................................5.24 05 ..................................5.30 06 ..................................5.36 B07 ...............................5.42

84
igus online-finder
e-tubes Series R100, Series R and RX

R167 / R168 ..................6.20 R48 ................................6.26 R58 ................................6.34 R68 ................................6.42 RX e-tubes .................. 6.50 RX32*.............................6.58 RX40 ..............................6.64 RX48*.............................6.70 RX56*.............................6.76
E2 e-tubes .....................6.0 R117 / R118 ....................6.6 R157 / R158 ..................6.12
System E4 - E4.1, E4/light, E4/00, E4/4,

800.............................. 7.130 840.............................. 7.140 E4/light ...................... 7.156 14040/14140/18840.. 7.164 14240/14340.............. 7.182 14550/14650/19050* 7.200 15050/15150/19850.. 7.216 15250//15350*........... 7.234 15250 innen................ 7.240 E4/00 ......................... 7.250 220/R760** ................. 7.256 280/290/R770** ......... 7.264 380/390/R780** ......... 7.274 400/410/R880** ......... 7.284 600/601/R608** ......... 7.294 640** ........................... 7.302 E4/4 ........................... 7.312 2828/2928/R7728** ... 7.318 3838/3938/R7838** ... 7.330 4040/4140/R8840** ... 7.342 4040HD/R8840HD..... 7.354 5050/5150/R9850** ... 7.362 5050HD/R9850HD..... 7.374
E4.1 ................................ 7.6 E4.21............................. 7.18 E4.28/R4.28 ................. 7.28 E4.32/H4.32/R4.32...... 7.42 E4.42/H4.42/R4.42...... 7.60 E4.56/H4.56/R4.56...... 7.78 E4.80/H4.80/R4.80...... 7.96 1640/1608.................. 7.114
System E3, T3 and System E6 - extremely low noise operation

T3.29 .............................8.28 E6 ................................. 8.34 E6.29..............................8.40 R6.29 .............................8.46 E6.35..............................8.50 E6.40..............................8.56 E6.80L............................8.82 R6.40 .............................8.62 E6.80..............................8.88 E6.52..............................8.66 R6.52 .............................8.72 E6.62..............................8.76
E3 ................................... 8.4 E3.10 .............................8.10 E3.15 .............................8.14 E3.22 .............................8.18 T3 ............................... 8.223
Guide troughs and special solutions for long travel applications

975.30./975.31HD ...... 9.40 Steel-trough ................ 9.42 92.30 / 92.31. .............. 9.44 95.30 / 95.31. .............. 9.46 99.30 / 99.31. .............. 9.48 97.30 / 97.31. .............. 9.50 93.30 / 93.31. .............. 9.52 94.30 / 94.31. .............. 9.54 96.30 / 96.31. .............. 9.56 98.30 / 98.31. .............. 9.58 90.30 / 90.31. .............. 9.60 91.10 - 91.51. .............. 9.63 Tubular troughs RS...... 9.66 92.70 / 92.71. .............. 9.66 93.70 / 93.71. .............. 9.67 95.70 / 95.71. .............. 9.67 Snap-in trough SP. ..... 9.68 91.930. ......................... 9.68 92.930. ......................... 9.68 93.930. ......................... 9.69 95.930. ......................... 9.69 Support tray ................ 9.70 Special solutions ........ 9.76 System P4 .................... 9.78 rol e-chain ................... 9.86 autoglide ....................... 9.90 guidelok horizontal ........ 9.96 guidelok slimline*........... 9.98 lbt flizz ....................... 9.100 micro flizz .................. 9.104 levichain ...................... 9.112 Modular system for projects .................. 9.116
Super-alu-trough . ...... 9.12 970.30./970.31. ........... 9.20 970.30./970.32. ........... 9.22 971.30./971.31. ........... 9.24 972.02.30./972.02.31. 9.26 972.30./972.31. ........... 9.28 972.30./972.32. ........... 9.30 973.30./973.31. ........... 9.32 974.30./974.31. ........... 9.34 974.30./974.31HD. ..... 9.36 975.30./975.31. ........... 9.38
10
igus chainfix strain relief

Tiewrap plates for C-profile............................................ 10.18 Clips ............................................................................... 10.20 Strain relief separators ................................................... 10.22 Nuggets ......................................................................... 10.24 Blocks conventional....................................................... 10.25 CFB* polymer strain relief connector system................ 10.26
CFX chainfix clamps - steel/stainless steel.................... 10.10 CFXL* chainfix clamps - steel/stainless steel ................ 10.11 Saddle elements.............................................................10.12 Multi clamps................................................................... 10.13 C-profiles standard and for heavy-duty applications .... 10.14 Universal tiewrap plates................................................. 10.16
Classic-series...............12.0 340/350 E2 med**.........12.8 e-band..........................12.18 Selection guide ........... 12.32 200/240/250 E2 med**. 12.4 38022 E4/00** .............12.12 Fax forms................... 12.20 igus addresses .......... 12.34 26/27i/27 E2 med**. ......12.6 383822 E4/4** .............12.14 Terminology index ....... 12.30

igus online-finder
85
Content
12
Classic-Series, line extensions, special solutions and appendix
Pictograms - e-chainsystems
Accessability of e-chains and e-tubes
Cannot be opened zipper principle: Zip to open Snap-open along inner radius Snap-open along outer radius easy chain-principle: simply press cables in Can be opened from both sides Snap-open along outer radius on left or right side Snap-open along inner radius on left or right side Can be opened from one side Can be opened from both sides and hinged open on one side
Unsupported short travels Gliding long travels Vertical hanging application
Icon-bar
Series
Inner height [mm]

System E6 Inner height: 80 mm Tel: +49- (0) 22 03-96 49-800 E-mail: info@igus.de
System
Pictograms
Recommended Standard igus information igus order examples igus web www.igus.eu Weights igusdefinition Preferred Series Order key
Contact
e-chains
Temperature Vertical standing application Side-mounted application Rotary motion application Horizontal + vertical application Nested application Side by side application
Interior seperation Mounting bracket
Acceleration / Speed Torsional movements ULApproval iF-Design Award Other Clean room-Certificate
Calculation
Low noise
Strain relief Guide though Assembly instruction Page
ESD-Certificate
IPA-CleanroomCertificate
Price index
Low price category Medium price category Highest price category
Quicklinks
Quicklinks for more information and additional features on each page. "Visit" directly your chosen product online - for example www.igus.de/en/E4.56 and youll find more details, 3D-CAD-files, DXF-files, PDF-downloads, application examples and many more for your chosen igus product.
86
Selection guide - designing e-chains 1 2 3 4

Dimensioning e-chains
Determine the size of the e-chain based on the specified installation space of your machine and/or of the selected filling (such as the number of cables/outer diameter of cable).
Ba Bi
Determine fill weight

Determine fill weight of (cables and/or media hoses) in [kg/m] using chainflex quick selection or manufacturer specification.
kg
[m]
Determine length of travel

Compare the fill weight calculated in (point ) to the maximum fill weight
[m]
of the selected e-chain and check suitability for "unsupported application".
Unsupported length
The maximum unsupported length initially depends on the fill weight and the e-chain selected. At the same time, there are three different levels of unsupported length: Range of Application FLB - Permitted Sag FLG - Recommended
6.0 4.0 2.0 1.5 1.0 0.5 0 0 0.5 1 0 1 2 FLG
1 2 3
Critical Sag: Should never be on operative
installation! Twice the value of the unsupported length determines the maximum travel in the "unsupported" type of operation. For evaluation the weight of the cables to be carried must be known, then an exact evaluation can be made using a diagram on the introductory page of the selected product. You will find the values for FLG and FLB in table form on the following pages of this chapter and for each Series in the catalog. They are necessary for: travel for the appropriate e-chain Finding the fill weight and length of Identifying the maximum load of the e-chain used.
1.5 2 2.5 3 4 5
If there is suitability for "unsupported straight", then the selection follows the following criteria:
Opening Principle The quick finder gives an overview of the possibilities to fill the e-chain.
The following options are available if there is no possibility of self-supporting e-chain application:
You can choose the next and more stable e-chain, that can be operated "unsupported".
5 6 7 8 9
A
or
R
Determine the possible Bending Radius R [mm] of the e-chain with respect to the cable diameter.
You can design your application to be "gliding".
You can contact us directly or fax us your Interior separation is possible with
e-chain requests! We will respond immediately!
e-chain Part No: __________ . _________ . __________ ._____ Alternative e-chain-dimensions: The price index gives you the possibility of making price comparisons of similar sizes within the igus range. Low Medium Highest Your Phone: __________________________________________ Additional criteria For selection criteria such as pitch, permissible temperatures etc., please refer to our quick finder. Your Fax: ___________________________________________ Phone Fax Internet (+49) 0 22 03 - 96 49-800 (+49) 0 22 03 - 96 49-222 www.igus.eu/en/finder hi: __________ Bi: __________ ha: __________ Ba: _________ Fill weight: ______________________________________ kg/m Length of travel: ___________________________________ m
hi ha
FLB
87
1.0
ning esig D igus with
1.1
Table of Contents Designing with igus

Introduction Introduction | Designing with igus ............................................................................ page igus Terms | Alphabetical Order .............................................................................. page Calculation | e-chain-Lengths and Camber ..............................................................page Application-Examples | e-chainsystems ....................................................................page Applications Unsupported | Short Travels ......................................................................................page 1.8 1.3 1.4 1.5 1.6
Unsupported | Noise-Optimized ..................................................................................page 1.11 Load Diagrams | Unsupported Straight FLG | Unsupported Sag FLB ........................page 1.12 Gliding | Long Travels ..................................................................................................page 1.16 Application | Vertical Hanging ......................................................................................page 1.20 Application | Vertical Hanging | Zig-Zag ......................................................................page 1.21 Application | Vertical Standing ....................................................................................page 1.22 Application | Side-Mounted ........................................................................................page 1.24 Application | Rotary Motion ........................................................................................page 1.26 Filling and Strain Relief Filling | Cable and Hose Packages ............................................................................ page 1.28 Strain Relief Elements | chainfix .................................................................................. page 1.32 Technical Data, Standards, Material Data Technical Environment | Material igumid .................................................................... page 1.34 Technical Environment | ESD & ATEX ........................................................................ page 1.35 Technical Environment | Clean Room and ESD .......................................................... page 1.36 Technical Environment | Dirty Environment ................................................................ page 1.37 Material | Material Data .............................................................................................. page 1.38 Material | Chemical Resistance and Colors .............................................................. page 1.39 Certifying | Standards and Certificates ...................................................................... page 1.40 readychains readychains | Ready-Made e-chainsystems .......................................................... page 1.41
1.2
Introduction Designing with igus
About igus e-chainsystems igus e-chainsystems guide and protect moving cables and hoses on automated equipment. They can be used in a wide variety of applications and possess the following capabilities: Use with various types of motion and travels Guidance of sensitive bus and data cables, as well as FOC, using the same techniques as with electric, gas, air and liquid hose guidance Long service life under very high loads and demanding requirements Smooth operation in a full range of environments and climates. On the following pages, we offer important guidelines which are to be taken into consideration when designing safe e-chainsystems. All specifications are based on test results from the igus laboratory and our field experience since 1971. Simply fill in the "igus system design" fax sheet or log onto the igus web site at igus.eu and e-mail us your technical specifications, or call us. We will provide a comprehensive quote by the end of the next business day.
Laboratory and practical experience Our calculations and analyses are based on the result of ongoing practical tests in our Technical Center and our experience with gliding applications. The focal points of our tests are pushpull forces, friction values and abrasion under widely varying conditions and speeds, as well as factors such as dirt, weathering or impact and bumps. We test all system components such as cables, hoses, strain relief and other accessories, in addition to the e-chains or e-tubes and Guide Troughs.
The igus test laboratory for e-chains and chainflex cables
1.3
Designing with igus
igus Terms Alphabetical Order

Application-Icons
On looking through and handling of this catalog, you will find the following terms and formula:
igus e-chainsystems
Short cut
Unsupported - short travels M a AR Gliding - long travels Ba Bi BRa BRi Vertical hanging D D2 FLB FLG Vertical standing FLU FZmax H H2 Side-mounted ha HF hi HRa Rotary motion HRi IR K Horizontal and vertical K2 LK n Nested nMon nRi R RBR Side by side S
S/ 2
Describtion
= = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = The rotation angle of the rotating machine element Deviation of the center point Acceleration Outer radius, e-chain Outer e-chain width Inner e-chain width Guide trough outer width Guide trough inner width Over length e-chain radius in final position Over length for long travels gliding Unsupported length with sag Unsupported straight length Unsupported lower run Maximum additional load Nominal clearence height Installation height with lowered mounting Outer e-chain height Required clearance height Inner e-chain height Outer trough height Inner trough height Inner radius, e-chain (twisterchain) Add-on for bending radius (K is taken from the data tables of the individual igus Series) Further add-on if the mounting bracket location is set lower (for long travels) e-chain length Number of links Number of installation sets (left/right) Number of trough-sets (left/right) Bending radius "Reverse bending radius" Length of travel Half length of travel Pitch Speed (travel) Inner machine-construction space (twisterchain) Outer radius e-chain, including clearance (twisterchain) [mm] [mm] [1] [1] [1] [mm] [mm] [mm] [mm] [mm] [m/s] [mm] [mm] [mm] [] [mm] [m/s2] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [m] [m] [m] [kg/m] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
Phone +49- (0) 22 03-96 49-800 igus GmbH
51147 Cologne
Fax
+49- (0) 22 03-96 49-222
T v Combined motions X1 X2
Formula
SFLB = 2 FLB SFLG = 2 FLG BRI Ba + 5 HRI 2 ha = = = = = = = =
Description
Calculation of maximum travel length, unsupported with sag Calculation of maximum travel length, unsupported straight Calculation of the minimum guide trough width Calculation of the minimum guide trough height Add-on for bending radius Calculation of e-chain lengths - for all types of applications, fixed end is outside the center of travel Calculation of e-chain lengths For all types of applications, fixed end in the center of travel, except rotary movements and most long travels [m] Calculation of e-chain lengths for long travels, fixed end in the center of travel [m]
Internet: www.igus.eu
E-mail: info@igus.de
K = R + (2 T) LK = S/2 + M + K LK = S/2 + K LK = S/2 + K2
1.4
Application-examples and more information online
www.igus.eu
Calculation e-chain-Lengths and Camber

Calculation of e-chain lengths
If the fixed end of the e-chain is located in the center of the travel, the e-chain length "LK" is calculated by using half the length of travel and adding the value "K" for the curved length. (You can obtain the value "K" from the tables in the catalog.) Placing the Fixed End in the center of the travel is the most costeffective solution because it requires the shortest e-chain, cables and hoses. The fixed end in the center of the travel is the most favorable solution
Designing with igus
LK = e-chain length
LK = S/2 + K
S/2
This formula is generally valid for all types of applications if the fixed end is in the center of the travel. Exceptions: rotary movements and most long travels.
S R
= Length of travel = Bending radius the center point
M = Deviation from K = R + (2 T)
S S/2
Add-on for bending radius (K
Phone +49- (0) 22 03-96 49-800
of the individual igus Series H = Nominal clearance height clearance height HF = Required
LK = S/2 + M + K
S S/2
This formula is valid if the fixed end is outside the center of the travel.
S/2
Camber
Camber is the curve of the upper run along its unsupported length. All igus e-chains are manufactured with camber, special "no camber" e-chains on request. The camber allows for longer unsupported lengths and increases service life and operating safety. In the Installation Dimensions section of each respective e-chain description, you will find the measurement HF, which specifies the necessary clearance height, taking the camber into account. Upon request, we can deliver e-chains without camber for restricted space applications - however, these "no camber" e-chains do not have the same load-bearing capacity. Please consult igus. Necessary clearance height depends on the camber of the echain. Find values for the necessary clearance height "HF" on each product page. "No Camber" - Special "NC" echains with no camber also available. Please consult igus.
HF
Diagrams unsupported Principle of camber for igus e-chains HF = required installation height length page 1.12
Application-examples and more information online
www.igus.eu
1.5
Fax
+49- (0) 22 03-96 49-222
is taken from the data tables
Calculation
Design
Designing with igus
Application-Examples igus e-chainsystems
igus e-chainsystems
Long travels (441 m) with rol e-chain. Long travel applications page 1.16
High fill weights (60 kg/m) with System E4. Fill weights/Load diagrams page 1.12
Multi-axis easy triflex on a production line, combined movements chapter 2
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
readychain under water. System E4 and
readychain with combined motions on tooling machines page 1.41
Series E6.52 high speed (15 m/s) low noise operation, optimized noise level page 1.11
Fax
chainflex CF9, readychain
page 1.41
igus GmbH
51147 Cologne
Crash test unit: 22 m/s speed and 784 m/s2 acceleration, travel speed page 1.19
Complex movements with triflex R, combined movements chapter 2
Cleanroom and triflex R Technical Environment chapter 2
Extension links for E2 and E4 for large conduits, cable and hoses page 1.28
Zig-Zag movements, 36 m height with E4/4. Zig-Zag movements page 1.21
System E6 - High acceleration (78,5 m/s2) and ESD safety, ESD & ATEX page 1.35
1.6
More application-examples and comprehensive information online
www.igus.eu
Application-Examples igus e-chainsystems
Designing with igus
Unsupported application System E4, up to 50 m/s speed page 1.8
Unsupported, side-mounted E4 Series R188 page 1.24
Unsupported application System E4 chapter 7
Phone +49- (0) 22 03-96 49-800

chapter 4
up to 500 m realized
page 1.16
Series E4/4
page 1.24
System E4
chapter 7
Vertical, standing Series E4/light, up to 6 m possible page 1.22
Rotary movement System E4 page 1.26
e-chains side by side as individual or "multiband" - Series zipper
Vertical, hanging Series E4 up to 40 m possible page 1.20
Spiral and rotary movement twisterchain page 1.26
Combined movement Series triflex chapter 2
www.igus.eu
1.7
Fax
Gliding application System E4,
Gliding, side-mounted
Gliding application
+49- (0) 22 03-96 49-222
Solutions
Design
Designing with igus
Unsupported Short Travels

Unsupported If the upper run of the e-chain operates without touching the lower run over the entire travel, it is called an "unsupported" application. Unsupported length The distance between moving end and the beginning of the radius curve of the e-chain is called the "unsupported length." It is always dependent upon the type of e-chain and the fill weight.
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+49- (0) 22 03-96 49-222
igus e-chainsystems
Example for unsupported straight FLG The "FLG" type of installation always generates the longest
HF HF
FLG
FLB
service life and can be operated with the max. values for speed and acceleration.
S 2
S 2
Unsupported applications Fax

The "unsupported" application is the most common. igus e-chains are very well suited for high dynamics and long service life. The maximum unsupported length is dependent upon the fill weight and the type of echain or e-tube. As a result, we differentiate among three types of unsupported length:
01) Unsupported with straight upper run FLG

The "FLG" e-chain applies when the upper run either has camber, is straight, or has a maximum of 10-50 mm sag, depending on the size of the e-chain. The "FLG" type of installation is always preferred. The e-chain runs quietly and is not exposed to any additional vibration.
igus GmbH
51147 Cologne
02) Unsupported with permitted sag FLB

The "FLB" e-chain applies when the sag amounts to more than 10-50 mm, depending on the e-chain size, and less than a defined maximum sag. This maximum sag is dependent on the type of e-chain. The "FLB" application is technically permissible in many cases. It becomes problematic if the acceleration and the travel frequency are high.
03) "Critical sag"

If the sag is greater than permissible for "FLB", then we refer to it as "critical sag." An installation with critical sag must be avoided or reserved for extreme circumstances. An e-chain should never be installed with critical sag. There are applications which, after a very long period of use, reach the stage of "critical sag." The e-chain or e-tube should be replaced at that time. Please contact us if your application reaches critical sag! The following important fac-
tors should be considered to select the correct e-chain: Unsupported length Speed Acceleration Service life Load bearing areas Noise level Technical environment
01 02
03
1.8
More application-examples for short travel applications
www.igus.eu

Unsupported Length For every igus e-chain or e-tube, you will find the values for "FLG" and "FLB" in two locations: On the following pages in this chapter as an overview and within every individual series chapter. These values are essential for: distance Finding a suitable Identifying the maxie-chain for your fill weight and travel mum load for the selected e-chain. Diagrams unsupported length from page 1.12
Designing with igus
Phone +49- (0) 22 03-96 49-800

Series 28 with support of the "FLB" area
1/4 S 1/4 S R
Example of unsupported permissible, FLB
What to do if the unsupported length is insufficient

If your application, fill weight and travel fall outside the "unsupported length" parameters of the desired e-chain, you have the following options: Select a more stable igus e-chain Support the e-chain in the unsupported area (this possibility has restrictions for acceleration, speed and noise as a consequence - three fundamental examples are detailed to below - please consult igus if you are considering this possibility - we will gladly provide you with a detailed proposal) Use a "multiband" chain or "nest" two e-chains inside one another (please consult igus regarding these options) Design the travel distance as a "gliding application".
1/6 S
2/6 S
Support of the "FLG" area. A) The overall "straight, unsupported travel" can be increased here by a maximum of 50% of the FLG and in case of option B) by a maximum of 100%
C
C) Support of the "FLB" area. The overall travel distance can be extended to a maximum of 100% from FLB
www.igus.eu
2xR
2xR
1.9
Fax
+49- (0) 22 03-96 49-222
Unsupported
Design
Designing with igus

15
Speed, acceleration and service life

For unsupported applications, the acceleration a, is the critical parameter. High acceleration can cause the e-chain to vibrate and reduce its service life. This is a particular danger if the e-chain already has a sag greater than the FLG value. Max. values for acceleration, speed and service life are achieved only with e-chains incorporating the FLG design. FLG designed echainsystems can sustain very high loads. To date, 0 5 10 Acceleration a [m/s2] 15 20 a peak acceleration of 784 m/s2 has been achieved during continuous use. Through ongoing testing in the igus laboratory and from practical experience, standard values for service life have been formulated. Our tests confirm that these standard values apply to all igus e-chains and e-tubes. It is crucial to determine whether
igus e-chainsystems
Standard values of max. speed and acceleration: Unsupported v max. v peak a max. a peak [m/s] [m/s] [m/s2] [m/s2] FLG 20 50 200 784 FLB 3 6
FLG service life Z in millions of cycles
10
Standard value of FLG service life: 10 million cycles
Standard values on service life for FLG, (unsupported, straight), dependent on acceleration
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15 10
the application will be designed as unsupported straight FLG or unsupported, with sag FLB.
FLB service life Z in millions of cycles
7
5
Load-bearing surfaces 5
Unsupported e-chains normally require some type of surface on which the lower portion of the e-chain runs. A wide range of configurations is available, as
Preferred Series for max. speed and acceleration System E6 System E3 zipper Series 255 E4.1 chapter 8 chapter 8 chapter 4 chapter 5 chapter 7
0 0 2 4 Acceleration a [m/s2] 6 8
the drawings on the right demonstrate. Many material options are feasible: Metals, polymers, stone, wood, concrete, glass, etc. We also have solutions to minimize the noise generated by the e-chain lower portion. Please consult igus. When selecting the running surface, be sure dirt and debris cannot collect in the e-chain path.
Fax
Standard values on service life for FLB (unsupported, sag), dependent on acceleration
Different surfaces + guide troughs are possible
igus GmbH
51147 Cologne
Mounting brackets
We recommend pivoting mounting brackets as standard for unsupported applications. Pivoting mounting brackets compensate for the camber, can be installed more easily and decrease the load on the first e-chain link in operation. Exception: If the acceleration is greater than 20 m/s2 or if the height is limited
FLU
to the HF measurement, locking mounting brackets keep the e-chain under the HF measurement.
Unsupported lower run

We recommend pivoting mounting brackets as standard! We recommend locking mounting brackets as standard if high speeds > 20 m/s or accelerae-chains without support along the lower run have restricted use. The value FLU usually must be determined in a test by igus. The maximum permissible amount of the projection depends on the fill weight, the selected e-chain, the dynamics, and other factors, because the various combinations of these parameters can produce very different results. If the lower run of the e-chain cannot be supported over the whole travel, please consult igus. System E4 partially unsupported - please consult igus regarding this type of configuration
1.10
tions > 20 m/s2
www.igus.eu
Unsupported Noise-Optimized
Minimize noise levels with igus e-chainsystems
The igus program offers you optimal noise-reduction e-chains. The table below briefly illustrates the differences in noise level among various e-chains. In addition to the e-chain, the running surface, the dynamics and the cable and hose package play a role in overall noise generation. Have our specialists design the quietest e-chainsystem for your application, for example: A reduction of 3 dB(A) sounds like a 50% reduction in the noise level to the human ear
Designing with igus
System T3 33 dB(A)
Optimal smoothness of motion was the prime development goal, as well as making it an economic solution. The igus T3 e-chain is very flexible and runs -due to the special geometry- very smooth. A measurement indicates a value of 33 dB(A) at 1 m/s and with an unsupported length with Series T3.29.050.038.0, and all this with a sound pressure level generated by external noise.
Phone +49- (0) 22 03-96 49-800

We have received an official certificate from the Rhineland Technical Inspection Authority (TV Rheinland Berlin-Brandenburg) and we are able to provide you with a copy on request Preferred igus e-chains for minimizing noise System E3 System T3 System E6 E4/101 E4.1 E4/00 Series 255 easy chain Series R58 Series R68 chapter 8 chapter 8 chapter 8 chapter 7 chapter 7 chapter 7 chapter 5 chapter 3 chapter 6 chapter 6
System E3 - low-noise, 38 dB(A)

Long-term tests in the igus acoustic laboratory showed reductions of 19-20 db(A) compared with standard e-chains, measured at a speed of 1.8 m/s and an acceleration of 3 m/s2. Figure determined in the igus laboratory in accordance with DIN 45635, taking into consideration background noises, for the Series E3.22.060.044.0.
System E6 46 dB(A)
A measurement conducted by the Rhineland Technical Inspection Authority (TV Rheinland) in May 2002 indicates a value of 46 dB(A) at 2 m/s and with an unsupported length of 1.5 m with Series E6.52.10.100.0, and all this with at least 10 dB(A) sound pressure level generated by external noise. The System E6 runs very smoothly due to their small pitch.
System E4 46 dB(A)
A measurement by the Rhineland Technical Inspection Authority (TV Rheinland) for System E4/101, Series 221.10.200.0 indicates a value of 46 dB(A) at 1,5 m/s with an unsupported length. Due to the special rubber pads (in red pictured) of the System E4/101, the noise will be extremly damped. The standard version of E4/00 is already very reduced in noice due to their special designed stop dog.
Selected noise tests - external noise corrected measurement values

e-chain Series igus Series T3.29 igus Series E3.22 igus Series E6.52 igus Series 221 igus Series 255 igus Series e-band igus Series 280 igus Series 381 T3 E3 E6 E4/101 E2 medium e-band E4/00 E4/101 System Averaging of the corrected sound pressure levels 33 dB(A) 38 dB(A) 46 dB(A) 46 dB(A) 53 dB(A) 59 dB(A) 64 dB(A) 66 dB(A) 77 dB(A) 68 dB(A) 73 dB(A) unsupported 1,0 m/s unsupported 1,8 m/s unsupported 2,0 m/s unsupported 1,5 m/s unsupported 1,5 m/s unsupported 1,5 m/s unsupported 2,0 m/s gliding 3,0 m/s unsupported 2,0 m/s unsupported 2,0 m/s unsupported 2,0 m/s Test method
Chain 1 Third Party Product Chain 2 Third Party Product Chain 3 Third Party Product
Source: TV Rheinland, except Series E3.22 - Source: igus laboratory
More information about noise optimized e-chains and test results
www.igus.eu
1.11
Fax
+49- (0) 22 03-96 49-222
Unsupported
Design
Designing with igus
Unsupported Straight FLG Small and medium e-chains

Load diagram use unsupported - short travels
332.75
HF FLG
2.0 1.5
1.4
S/2 S
1.3
15 R15 R17 10 11.031 11.1/11.2 B15i/B15 F17
11.080
1.2
332.50/352.50
1.1
1.0
17 B17/B17i
0.9
332.32
E3.22
0.8
E08/Z08 E16/Z16 09 R09 08 B09
0.7
0.6
E3.15 E14/Z14 14 06 E06/Z06 E065 07 R07 B07 E04 04 05 T3.29
0.5
0.4
0.3
0.2 Fill weight [kg/m]
047 E03 E045/Z045 03 045 E3.10
332.16
0.1
0 0 0.1 0.2 0.3 Unsupported length FLG [m] Length of travel S [m] 0 0.2 0.4 0.6 0.8 1.0 2.0 3.0 4.0 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 2.0
Important information
Fill weight - Weight of all cables and hoses, including contents (for media hoses) within the e-chain, typically given [kg/m] FLG - unsupported e-chain with straight upper run FLB - unsupported e-chain with permitted sag To the right of the FLB graph of the diagram, the application is shown in "critical sag", which must be avoided! These values are essential for: weight and travel distance Finding a suitable e-chain for your fill Identifying the max. load for the selected e-chain. If you cannot meet your application demands using these parameters, keep in mind these specifications are conservative maximum values. In individual cases, they can be exceeded by up to 30%. Special solutions are also possible. Please consult igus
1.12
Find the values for "FLG" and "FLB" also
in every individual Series chapter!
Unsupported Sag FLB Small and medium e-chains

2.0
Designing with igus
332.75
HF
FLB
1.5
1.4
S/2
11.080
1.3
15 R15 R17 10 11.031 11.1/11.2 B15i/B15 F17 332.50/352.50
1.2
1.1
1.0
17 B17/B17i
0.9
332.32
E3.22
0.8
E08/Z08 E16/Z16 09 R09 08 B09
T3.29
0.7
0.6
E3.15 E14/Z14 14
0.5
06 E06/Z06
0.4
07 R07 B07 E04 04 05 E065
0.3
0.2 Fill weight [kg/m]
047 03 E03 E045/Z045

0.1
332.16 E3.10
045
0 0 0.1 0.2 0.3 Unsupported length FLB [m] Length of travel S [m] 0 0.2 0.4 0.6 0.8 1.0 2.0 3.0 4.0 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 2.0
The maximum travel -always amounts to 2 x 2 x FLG or FLB if the fixed end is in the center of the travel. In this case, the following applies: e-chain length: Lk = S/ + K 2 S = Length of travel R = Bending radius H = Nominal clearance height HF = Required clearance height K = R + (2 T) Add-on for bending radius (K is taken from the data tables of the individual igus series
Diagramm Series You will find both diagrams for each series listed individually in the catalog!
triflex easy chain System E3 System T3 zipper E2 micro E2 mini chapter 2 chapter 3 chapter 8 chapter 8 chapter 4 chapter 5 chapter 5
1.13
Designing with igus
Unsupported Straight FLG Large e-chains

800 840
HF
90 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10
FLG
5050/5150/R9850
E4.80 E4.56 600/601/R608 640
S/2 S
15050/15150/R19850 15250/15350 400/410/R880 4040/4140/R8840 1640/R1608 14550/14650/R19050 14040/14140/R18840 14240/14340 E4.42 380/390/R780 3838/3938/R7838 E6.80L
E4.32 3400/3500/3450/3480 E4.28
E6.62
8.0 6.0 4.0 2.0 1.5 Fill weight [kg/m] 1.0
RX56 R58 R157/R158 E300/Z300 220/R760 RX48 RX40 RX32 E6.80 E6.52 R6.52 2600/2700/2650/2680 2400/2500/2450/2480 280/290/R770 2828/2928/R7778
E6.40 E6.35 E6.29 R6.29
R117/118 R48
E200/Z200 255 1400/1500/1450/1480 E26/Z26

E4.21 R68 R167/R168
2.0 2.5 3.0
0.5 0 0.5 1.0 1.5 0 Unsupported length FLG [m] Length of travel S [m] 0 1.0 2.0 3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
8.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
16.0
Important information
Fill weight - Weight of all cables and hoses, including contents (for media hoses) within the e-chain, typically given [kg/m] FLG - unsupported e-chain with straight upper run FLB - unsupported e-chain with permitted sag To the right of the FLB graph of the diagram, the application is shown in "critical sag", which must be avoided! These values are essential for: weight and travel distance Finding a suitable e-chain for your fill Identifying the max. load for the selected e-chain. If you cannot meet your application demands using these parameters, keep in mind these specifications are conservative maximum values. In individual cases, they can be exceeded by up to 30%. Special solutions are also possible. Please consult igus
1.14
Unsupported Sag FLB Large e-chains

90 80 75 70 65 60 55 50 45 40 35 30 25 20
Designing with igus
800 840 600/601/R608 640

HF
FLB
5050/5150/R9850
E4.80 E4.56
S/2
E6.80 15050/15150/R19850 15250/15350 400/410/R880 4040/4140/R8840 1640/R1608
14550/14650/R19050
E6.62 14040/14140/R18840 14240/14340
E4.42
380/390/R780 3838/3938/R7838 E6.80L
E6.52 R6.52 3400/3500/3450/3480 RX56 10 RX48 E4.28

15 8.0 6.0 4.0 2.0 1.5 Fill weight [kg/m] 1.0
R68 R167/R168
2600/2700/2650/2680 E300/Z300 E6.35 R58 R157/R158 2400/2500/2450/2480 E26/Z26 220/R760 E4.32 1400/1500/1450/1480 RX32 280/290/R770 E200/Z200 255 RX40 2828/2928/R7778 R117/118 E6.29 R6.29 R48 E6.40 E4.21
2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 8.0
0.5 0 0 0.5 1.0 1.5 Unsupported length FLB [m] Length of travel S [m] 0 1.0 2.0 3.0 4.0 5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
16.0
The maximum travel -always amounts to 2 x 2 x FLG or FLB if the fixed end is in the center of the travel. In this case, the following applies: e-chain length: Lk = S/ + K 2 S = Length of travel R = Bending radius H = Nominal clearance height HF = Required clearance height K = R + (2 T) Add-on for bending radius (K is taken from the data tables of the individual igus series
Diagramm Series You will find both diagrams for each series listed individually in the catalog!
easy chain E2/000 E2 /RX e-tubes E4.1 E4/00 E4/4 E4/light E6 chapter 3 chapter 5 chapter 6 chapter 7 chapter 7 chapter 7 chapter 7 chapter 8
1.15
Designing with igus
Gliding Long Travels

Advantages for long travel applications with igus e-chains
Gliding application If the upper run of the e-chain rests on the lower run, it is a gliding application Travels over 400 m Gliding speeds up to 5 Service life of 10 Many different
igus e-chainsystems
m/s (more in individual cases) advantages of the design are:
years and more with igus e-chainsystems Further types of cables and hoses can operate side by side in the same system (i.e. electrical, data, fiber optic cables with hydraulic and pneumatic hoses) Space-saving installation High accelerations dirt, and chemicals Quiet operation Durable in wind, weather, Simple assembly of the Rapid assembly
Over 600 m travel 6 m/s speed (up to 10 m/s possible after consulation with igus) Fill weights up to 70 kg/m Conveyor belt in quarry. Application with travel distance of 179 m, travel speed 67 m/min., fill weight 8 kg/m
modular system on the spot
and replacement of cables and hoses
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Design assistance, free of charge

We recommend that igus calculate every gliding application for you. We will always offer the most costeffective solution, taking the technical requirements and operating safety into consideration. The system solution designed by us is also automatically given an igus system guarantee. To be able to advise you accurately, we require the following specifications: Acceleration [m/s2] of cables and hoses Fill weight [kg/m] Required bending radius [mm] Travel [m] Travel speed [m/min] or [m/s] Type and number Technical Maximum cable/hose outer diameter [mm]
Cycle frequency (n/day or n/hour)
environment. Please call us and within hours you will receive a detailed system proposal!
Fax
Trends in long travel applications

Very long travels with igus rol e-chain. - Rolling instead of gliding: 75% less push-/pull forces due to special roller-links. Travels up to 800 m are possible. Longest igus travel of 615 m with rol echain and chainflex-cables igus.de/en/rolechain Long travel systems "off the reel" - save already at the state of assembling: Complete costum-made e-chainsystems with cables, connectors, strain relief - are delivered on the reel and "rolled off" into the preassembled Guide Troughs. Time savings of 50 % possible. Please ask us for references igus.de/en/readychain Long travels
51147 Cologne
without guide troughs: Our autoglide system consists of self-guiding e-chains for travels up to 50 m travel lengths (speed 1,5m/s) due to special gliding elements on the crossbars Long travel "off the reel." Up to 100 m travel pre-assembled and ready to install chain with high acceleration on long travel applications igus.de/en/flizz-n igus.de/en/autoglide Long travels with very small e-chains. micro flizz offers the guidance of cables inside a small e-
igus GmbH
Preferred igus e-chains gliding, long travels System P4 rol e-chain System E4 E2/000 chapter 9 chapter 9 chapter 7 chapter 5 Longest igus travel of 615 m with rol e-chain and chainflex-cables
1.16
Information about rol e-chain, autoglide and flizz
www.igus.eu

Gliding applications principle
For long travels, the upper run of the igus e-chains rests on the lower run. The upper run glides partially on the lower run and partially at the same height on a glide bar. The diagrams below show this. For lateral guidance, a Guide Trough is necessary. If the stationary mounting bracket and the fixed end of the cables and hoses can be placed in the center, the e-chain length is calculated as follows: Lk = S/ + K. Depending on the technical data 2 and the selected e-chain, the mounting point of the moving end of the e-chain must be lowered on some units Lowered mounting height. In our system analysis for long travels, we give exact details for your specific application. Advantages lowered moving end: Space saving Longer travels possible Higher service life due to less wear
Designing with igus
Phone +49- (0) 22 03-96 49-800
Example of lowered mounting height
Example: Series 3838
S S/2 H1 S/2 K2 D2 e-chain length: Lk S = S/2 + K2 = Length of travel = Bending radius
R
HRi
HRi = Trough inner height HF = Required clearance height K2 = Further add-on K = R + (2 T)

if the mounting bracket location is set lower (specified by igus) Add-on for bending radius (K is taken from the data tables of the individual igus Series
Guide trough with glide bar
Guide trough without glide bar
The function of an e-chainsystem for gliding applications (schematically) The fixed end of the e-chain is located in the center of the travel distance S S/2 S/2 K2
D2 = Over length for long travels gliding H2 = Installation height with lowered mounting
H2
R
HRi
Total length of guide trough (without glide bars) For a configuration involving two opposed e-chains, the travel is measured as shown and selected when these factors apply: Restricted space High loads
Guide trough Glide bar
Recommended ratio of e-chain inner width Bi and bending radii R (on long travels) The min. inner widths of an e-chain on long travels depence on the bending radii of the e-chain. igus specifies: Bimin. = R/ 4 Please contact igus if you have large bending radii on long travel lengths.
Mobile camera, Olympic Games in Atlanta, S = 100 m, v = 10 m/s in push-pull operation
Robotics: quiet running, high acceleration, up to 10.000 cycles per day, System E4/4
Gliding applications = Pivoting mounting brackets
More application-examples for long travel applications
www.igus.eu
1.17
Fax
Total length of guide trough
+49- (0) 22 03-96 49-222
H2
Gliding -Long Travel
Design
Designing with igus

Guide troughs
The guide trough is an important Guide troughs are used for long travels. They allow igus echain and e-tubes to continue smooth, low-friction operation in these long-travel situations. Various guide trough-systems are available chapter 9 Guide Troughs, element in long travel applications. Usually, the height of the trough must be at least twice that of the e-chain link height. The sides must provide a chamfered opening. The trough inner width is the same as the e-chain outer width, plus 5 mm (BRi = Ba + 4). Along the side of the trough, where the upper run cannot glide on the lower run, glide bars must be installed. We recommend the use of polymer glide bars from igus. They are optimally matched to the e-chain material and achieve the lowest values for friction, noise and wear. Guide troughs with and without glide bars can be obtained for almost all igus e-chains. Important: When assembling the trough parts, the following points must If the fixed point is in the center of the travel, use half of the guide trough with glide bars ... and the other half of the guide trough without glide bars
BRi Ba + 4 Ba Bi
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igus e-chainsystems
be given particular attention: should be flush with the trough glide bars
Properly align all trough parts upon installation
All screw heads
Smooth levelled transition between the end of the e-chain and the
Solid connection with the glide surface. These points must be observed when using
assembly-friendly igus guide troughs.
Fax
ha
51147 Cologne
Ba = e-chain outer width Bi = e-chain inner width ha = e-chain outer heigh HRi = Inner trough height depending on Ba BRi = Inner trough width
Demonstration: Guide troughs without glide bars - upper run glides on the lower run.
BRi Ba + 4 Ba Bi
igus GmbH
ha
ha
HRi 2 ha BRi Ba + 4
= Guide trough-set = Glide bar = Installation set"Basic" = C-Profile
Demonstration: Guide troughs with glide bars. We recommend the use of polymer glide bars from igus made of igulen. They are optimally matched to the e-chain material and achieve the lowest values for friction, noise and wear.
Glide friction values for igus e-chains made of igumid G and various glide bars
igumid G special Friction value dynamic
Source: igus laboratory
igus polymer bar igulen 0,19
HRi
HRi
Glide sheet steel 0,45
Anodized aluminum 0,54
Stainless steel 0,48
1.18
www.igus.eu

Travel speeds and accelerations
Travel speeds up to 5 m/s in continuous operation are possible and in use on current applications. In special cases, even higher speeds are possible. For example, E4/00 and E4/4 e-chains achieve speeds of 22 m/s and accelerations of 784 m/s2 in crash test units. (Only a few thousand cycles per year are required in this situation.) Acceleration plays a large role in the calculation. Differentiations must be made between normal operational acceleration and a sudden jolt of acceleration such as unexpected stops or so-called "E-stops." Even in these situations, igus e-chains prove to be very durable. Corrosion-free guide troughs are available in the material: Normally galvanized Stainless steel Seawater resistant aluminum We offer service life calculations for your application based on our extensive gliding application experience. As developers of polymer plain bearings, we possess vast material behavior knowledge which we apply to the development of e-chains as well. Units with 200 m travels have been in operation for 8 years with minimum maintenance. Units up to 60 m travels have been in operation for 15 years with almost no maintenance. (Please consult igus for references and calculations for your project.) The maintenance-free aspects of igus echainsystems over long periods and under rough operating conditions is often the deciding factor in choosing igus. Our system guarantee (depends on the application) provides additional peace of mind. Automated storage/retrieval system with System E2 and chainflex cables - travels up to 80 m and speed of 4.5 m/s
Designing with igus
Special properties Long travel applications

e-chains that are nested can be used in gliding applications. This type of installation is most often used when there is a width restriction. Guide troughs with special wall heights are necessary. e-chains running side by side, or in a "multiband" design can also be used in gliding applications. Higher fill weights often require special guide troughs which can be delivered either from stock or on short notice. We have also developed standard parts for unconventional solutions involving large hoses in gliding applications.
Phone +49- (0) 22 03-96 49-800
Design
Service life
Technical environment
Long travel applications using igus e-chains run in water, in dirt, in the tropics, in explosion risk areas (with special design features) and many other conditions. Guide troughs can be supplied in corrosion-free materials. You will find more details in the Technical Environment section of this chapter.
Calculation
Comprehensive tests place us in the position of knowing our products precisely. Important factors in these tests are: and dirt Push-pull forces under both Humidity Behavior of Nested, gliding e-chains ambient and extreme temperatures and against various glide surfaces
Friction values of the polymers, alone
electrical conduits under push-pull conditions Behavior of hydraulic and media hoses under pushpull conditions Service life, and noise generation. If we cannot in fact calculate your application based on these factors, we will perform a practical test for you in our laboratory. Please consult igus. E4 in a pre-cast concrete plant with dust and concrete sediment "Multiband" e-chain
Technical data - long travels

Travel max Travel speed max Travel acceleration max Fill weight maximum 600 - 800 m 10 m/s dependent on calculation, can be 50 m/s2 and more dependent on calculation, can be 70 kg/m and more Large hose elements
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Gliding -Long Travel
Designing with igus
Application Vertical Hanging

Vertical, hanging applications
In accordance with the principle of "hanging" We recommend locking mounting brackets for hanging applications. In restricted spaces, other solutions are possible with consultation applications, heights of over 100 m are possible with igus e-chains. e-chains with interior separation allow many different types of conduits to operate together in the same system without becoming entangled.
igus e-chainsystems
Cables and hoses

Two important factors in vertical hanging applications are how the conduits lay in the e-chain and and how they are secured at the end points: All cables and hoses In most cases, vertical motion applications do not require lateral guidance must be hung so that they bear their own weight. The e-chain fulfills the function of orderly conduit bundling only and should not absorb any further tensile forces. igus interior separation elements should be used for distinct division of all cables and hoses. The cables and hoses must be secured carefully to both end points of the e-chain. The strain relief must be designed so that the opposite run cannot catch. Safe strain relief and clear separation of the conduits are the basic prerequisites for hanging installations - Cables must be able to move freely and bear their own weight.
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Camber
A normal igus e-chain with camber is suitable for hanging use if enough space is available. If there is no room
- as is frequently the case for storage and retrieval systems in narrow aisles - a "no camber" e-chain must be ordered. Order example: 2700.07.100.0.NC (NC = no camber). These versions are offered at no additional charge (Exception: System E2 e-chains + 6%), but with a slightly longer delivery period - usually 1-2 business days longer.
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Lateral acceleration can occur in two directions - guidance is necessary
Vertical motion without lateral acceleration

If the application involves vertical motion without lateral acceleration, the e-chain can be installed without lateral support. If the space restrictions are severe, an igus e-chain with no camber must be specified.
Vertical motion with lateral acceleration

If lateral acceleration occurs, lateral guidance of the e-chain must be provided in most cases. The diagram to the right shows the principle of such guidance. Partial guidance is also an option - however, it must at least cover
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the area in which the e-chain may sway. Lateral acceleration can occur in two directions. The lateral guidance must be installed accordingly. If you have a choice, the layout in Figure A is preferred. Additional guidance along the side of the e-chain helps to stabilize the e-chain further.
igus GmbH
Y X Z
guidelok slimline "F" - Safe vertical guidance NEW in this catalog

For e-chains in high-speed rack feeders - up to 7 m/s and 10 m/s2 No swinging of the e-chain, high reliability through lever mechanism and guiding rails No bouncing of e-chains in vertical applications with horizontal dynamics from page 9.98
Principle of a hanging e-chain with lateral guidance - lateral accelerations in both directions are intercepted
Video
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More application-examples for hanging applications
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Application Vertical Hanging Zig-Zag

System design Due to the wide variety of combinations involving stroke height, cable/hose packages, dynamic values, and application environments, we strongly recommend you make use of our consulting services. Simply call, E-mail or fax us.
Designing with igus
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e-chainsystems can reach to very different points Hanging assembly with one-sided U profile Preferred Series for vertical, hanging design E4.1 chapter 7 chapter 7 chapter 7 chapter 5 chapter 6
Technical data - vertical hanging

Travel height max: v max: a max: 100 m 20 m/s dependent on height and stability of the e-chain 50 m/s2 dependent onheight and stability of the e-chain
E4/00 E4/4 E2/000 E2 e-tubes
The modular design of igus e-chains facilitates this space-saving and unconventional solution. For modern platform technology, such as performance stages, a variety of conduits which adjust the stage height must be accommodated. Lack of space almost invariably presents particular difficulties. The photo below shows an e-chain in a "Zig-Zag" configuration produced by incorporating reverse bend radii or "RBR". The unextended e-chain is stored in a "basket" underneath the stage. If the stage is raised, the e-chain unfolds, generating little to no noise. This construction is possible with System E4/4 e-chains as well as many other types. Please consult igus for these kinds of applications. Preferred Series for "Zig-Zag" design E4/4 chapter 7
With the e-chains of the Systems E4 - "Zig-Zag" solutions can be realised quickly and cost-effectively without special parts
Space-saving solution - stroke heights of over 20 m are possible
More information and application-examples for zig-zag applications
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"Zig-Zag" design
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Hanging and standing
Vertical - Hanging
Design
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Application Vertical Standing

We recommend locking mounting brackets for standing applications
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igus e-chainsystems
Standing application with support of the first e-chain links - R68 e-tube
Cables must be able to move freely and bear their own weight
Mounting brackets
The mounting brackets must be attached so that the e-chain cannot bow out. The igus program offers locking or one-sided, locking mounting brackets for almost all types of e-chains. Locking KMA mounting brackets are highly recommended because they can be attached flush to the machine.
igus GmbH
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Cables and hoses

Cables and hoses must be laid in the e-chain so that they can bend freely. For precise guidance of the cables and hoses, we strongly recommend igus interior spacer modules. Cables must be strain relieved at both ends. Locking KMA mounting brackets Series 4040 E4/4
Preferred Series for vertical, standing applications E4.1 E4/00 E4/4 E2/000 E2 e-tubes chapter 7 chapter 7 chapter 7 chapter 5 chapter 6
Technical data - vertical - standing applications

Max. stroke height - without support Max. stroke height - with support of the first e-chain links Max. stroke height - with full support v max (dependent upon stroke height and weight) a max (dependent upon stroke height and weight) 4m 6m 20 m 20 m/s 50 m/s2
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More application-examples for standing applications
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Application Vertical Standing

For higher e-chain stroke mended that at least the first three links along the outer radius be supported. For maximum heights and strokes, the whole e-chain must often be supported. With lateral acceleration, the e-chain must be supported and, depending on the direction of this acceleration, be guided along the side
Designing with igus
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U-shaped supported e-tube for high lateral acceleration
Lateral acceleration
If lateral acceleration occurs, the e-chain should be supported along the outer radius. For higher e-chain heights, it is generally recommended that at least the first three links on the outer radius be supported. For maximum heights and weights, the whole distance must often be supported. Due to the wide variety of combinations involving weights, stroke heights, e-chain types and bending radii, we strongly recommend you make use of our consulting services. Options for a standing application with support of the first e-chain links: on the right, with U-shaped guidance - on the left, with the support of the first e-chain links
Combined movements
Combined vertical and horizontal movements are possible with igus echains for a cost-saving solution.
Combined horizontal and vertical movements
More application-examples for standing applications
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Vertical - Satnding
heights, it is generally recom-
Design
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Application Side-Mounted
Side-mounted e-chains - are strongly recommended if the installation height is restricted
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igus e-chainsystems
System E4/light e-tube in direct chip area
Standard values for unsupported lengths, side-mounted, upon request. The unsupported lengths can be extended by supporting the links next to the mounting brackets
Short travels with or without support

igus e-chains placed on their side can be used unsupported to a limited extent. The turned "unsupported length" in this case is dependent on the following factors: Bending radius Fill weight Width of the e-chain Parallel placement. The greater the fill weight of the e-chain, the shorter the available
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unsupported length. When placed on its side, the e-chain width, in effect, becomes the height. As this "height" increases, the e-chainsystem becomes proportionally more stable. Small bending radii provide greater stability. If further movement in a second axis is added to the parallel motion of two e-chains, the unsupported length is impaired. For applications with low fill weight, the standard mounting brackets are adequate. If, however, the fill weight is high and the travels are long, the e-chain must then be supported either in whole or in part. Due to the variety of application possibilities, we strongly recommend you make use of our consulting services.
igus GmbH
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igus - Series E4/4 with partial support
Unsupported - System E4
e-chain, side-mounted, supported System E4
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More application-examples for side-mounted applications
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Application Side-Mounted
Fill weight [kg/m] 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 200/240/250 20/25 332.50 26/27 340/350 R58/R68 30/35/36 28/38 R77/R78 140/142 R188 40/50/R88/R98 600/640 For a side-mounted gliding application, we recommend locking mounting brackets. straight through the guidance The e-chain is then pushed
Designing with igus
Phone +49- (0) 22 03-96 49-800
1500
2000
2500
The igus separation elements also offer safe solutions for heavy hydraulic hoses
The unsupported lengths can be extended by supporting the links next to the mounting brackets Please consult igus for more Series and details!
Long travel, gliding

Side-mounted e-chains can travel over 100 m with adequate guidance. All e-chain types are designed to operate gliding on their side. The corresponding glide surface is usually an igus polymer, stainless steel or galvanized steel, depending on how high the demands on the travel speed and service life are. Roller and ball bearings or additional gliding elements are not necessary for igus e-chains. The diagram below shows the principle of a guide trough for side-mounted applications.
Cables and hoses

Cables and hoses must be guided so that the e-chainsystem can move freely at all times. The igus modular separation options offers numerous possibilities, such as vertical separators and spacers, to keep these conduits separated and bending freely for maximum service life. igus will gladly provide an application analysis, free of charge.
Cable and hose guidance with separators and spacers

D
B A-B C-D
Preferred Series for sidemounted applications E4.1 E4/4 E4/00 Principle of a guide trough for long travel, side-mounted E2 e-tubes chapter 7 chapter 7 chapter 7 chapter 6
More application-examples for side-mounted applications
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10 06/07/09/14 1.0 0.5 11/15/17 05 0 0 250 500 1000 Total e-chain length [mm]
Side-Mounted
Design
Designing with igus
Application Rotary Motion

1. Rotary motion with twisterchain
The twisterchain product line offers the biggest Options 2. and 3. for rotary movements require less installation height. The e-chains glide mostly on surfaces made of polymer, stainless steel or steel and are guided through channels into a rotary movement. (See "side mounted" for further design tips.) Bending radii, circular radii and e-chain widths are variable with this product line Rotary motion with a "standard" e-chain selection for rotary movements. twisterchain solutions are particularly recommended for spacerestricted applications such as articulated robots, revolving tables, etc.
igus e-chainsystems
2. Rotary motion with standard e-chains

The photo to the right shows an application which was achieved using "standard" e-chains (in this case, standard means that the e-chain only bends in one direction). Such solutions are possible if a great deal of space is available and if the angles of rotation are limited to a maximum of 450. All igus e-chains, e-tubes and chainflex cables are appropriate for this situation.
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3. Rotary motion with"RBR"

"RBR" is "reverse bending radius" and means that
Stationary part Beginning of travel
the e-chain can bend in two directions. Each igus e-chain can incorporate RBR designs, with the exception of several radii, for the e-tubes R117 to R9850 and for the Series 07, 09, 14, 15, and 17. The RBR does not necessarily need to be identical
End of travel
to the normal bending radius of an e-chain. For example: Part No. 280.15.100/425.0, describes a Series 280 e-chain with an inner width of 150 mm, standard bending radius of 100 mm and RBR of
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Preferred Series for rotary motion applications All "RBR" e-chains twisterchain System E4 chapter 2 chapter 7 chapter 5 "RBR"-rotary movement with Series 5050, installed on a crane
425 mm. Most rotary motions can be achieved with the RBR option. Angles of rotation up to 540 have been realized. Below is an example of rotary motion using an RBR e-chain. Please consult igus for your particular application.
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E2/000
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Standard e-chain 3500.075.200.0, angle of rotation 225 Series 250 with 360 RBR rotary motion on a robot
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More application-examples for rotary motion applications
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Application Rotary Motion

Guide troughs
Depending on the dynamics and load of the application, the guide troughs are made of steel or stainless steel. For applications with a high cycle frequency, we suggest coating the guide troughs with polymer. igus e-chains require no additional gliding elements for contact with the base or sidewalls. igus offers complete systems including guide troughs, but we are pleased to offer support with drawings for your own construction. Many igus e-chains are available with "RBR" - reverse bending radius. Please note the Series in the product range information text of the relevant
Designing with igus
Product range
e-chains with "RBR" are available as standard from stock for the complete triflex range. In addition, we supply a number of e-chains which are equipped as standard with "RBR". For all other types, "RBR" means custom-made, and we will be more than willing to offer you this option. igus e-chains with "RBR", available as standard easy triflex/triflex. Guide troughs for rotary motion applications
Example:
10.4.075/220
RBR Radius Width Series
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Technical data rotary motion: max. angle of rotation = 540

(larger angles possible)
a max. = 20 m/s2
Rotary motion with RBR, diameter 6000 mm, with RBR, the inner ring rotates
Table of "RBR" e-chains available from stock

Part No. 03.05.10/70 05.16.018/018 06.20.018/018 06.30.018/018 06.64.018/018 10.1.028/028 10.1.038/600 10.1.048/048 10.1.075/220 10.2.028/028 10.2.038/600 10.2.048/048 10.2.075/220 10.3.028/028 10.3.038/600 10.3.048/048 10.3.075/220 Series chapter Part No. E2 micro E2 micro E2 micro E2 micro E2 micro E2 mini E2 mini E2 mini E2 mini E2 mini E2 mini E2 mini E2 mini E2 mini E2 mini E2 mini E2 mini Series chapter Part No. E2 mini E2 mini E2 mini E2 mini E2 mini E2/000 E2 med. E2 med. E2 med. E2 med. E4/0 E4/0 E4/0 E4/0 E4/0 Series E4/0 E4/0 E4/0 E4/0 E4/0 E4/0 E4/0 E4/4 chapter 12 12 12 12 12 12 12 7 5 chainflex cables with TPEouter jacket are specially suited for e-chains with "RBR" option Please use for e-chains with "RBR"-option a strain relief only for the moving end 5 10.4.028/028 5 10.4.038/600 5 10.4.048/048 5 10.4.048/400 5 10.4.075/220 5 2400.09.055/250 5 250.05.060/060 5 250.07.060/060 5 27.07.075/300 5 27i.12.125/400.0 5 28.00.063/063 5 38.00.125/125 5 40.00.135/135 5 40.00.150/150 5 40.00.175/175 5 40.00.200/200 5 40.00.240/240 5 40.00.250/250 5 40.00.300/300 5 40.00.350/350 5 40.00.400/400 5 40.00.500/500 12 5050.00.150/150 12 E/Z14.1.038/038 5 E/Z14.2.038/038 12 E/Z14.3.038/038 12 E/Z14.3.075/075 12 E/Z14.4.038/038 12 TE14.50.028/028 12
5 1500.038.075/450.0 E2/000
12 B15i.050.100/460 E2 mini
easy chain 3 easy chain 3 easy chain 3 easy chain 3 easy chain 3 snapchain 3 3 The e-chain Series appearing in the table are "RBR" - versions available from stock. Almost all igus e-chains can be delivered as a "RBR"- version. Please contact us for any special inquiry
5 2700.1500.150/090 E2/000
12 TE26.120.063/063 snapchain
Online RBR-configurator: www.igus.eu/rbr-configurator
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v max. = 10 m/s
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Rotary Motion
Design
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Filling Cable and Hose Packages

Rules for: Maximum conduit diameters Separation Bending radius Electrical cables need at least 10% reserve space all around, hydraulic hoses 20%
igus e-chainsystems
General rules for cables and hoses in e-chains

The key advantage of an igus echainsystem is the safe accommodation of various forms of data cables and energy suppliers in one system. We recommend the optimal separation layout of the conduits in the e-chain, but you, the customer, are still afforded the final choice. It is possible, for instance, to maintain minimum distances between bus and motor cables and mix pneumatics, electric and hydraulics in Hydraulics and electric cables are separated from one another in this example the same compartments. In addition to the quality of the cables used, the arrangement of each conduit within the e-chain and the space allowed, are important for the service life of the system. Various separation options enable the adaptation of the e-chains to the specific requirements of each respective application. In this chapter, we give you detailed recommendations. Due to the variety of the application parameters, we strongly recommend you take advantage of our free consultation services. Simply give us a list of your cable requirements (or merely the required electrical or other services) and you will receive our recommendation by the end of the next business day.
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Ba Bi
Maximum cable and hose diameters

hi ha
The maximum cable and/or hose diameter corresponds to the inner height of the selected e-chain/ e-tube, with additional minimum clearance. This minimum clearance would be, for example, 10% for electrical round cables, 20% for hydraulic hoses. An e-chain is ideal if a minimum lateral gap to the
The maximum conduit dia-
next cable or hose has been factored in. Depending on the nature of the cables, the dynamics, and the expected service life, more clearance must be allowed. In specific cases, clearances may be altered further. Please consult igus.
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meter is specified for each Series on its respective page
igus GmbH
e-chain-distribution
Cables and hoses with very different diameters should be laid separately. The separation is achieved
using modular separators. Cables and hoses must under no circumstances have the opportunity to tangle. Therefore, the clearance height of a compartment with several similar cables or hoses next to one another must not amount Orderly layed cables with igus interior separation to more than one and a half times the cable/hose diameter. Neatly laid cables with igus interior separation
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Reasons for distribution rules
The cables and hoses must be laid so that they can move freely at all times and so that no tensile force is exerted at the radius of the e-chains. For high-speed applications and high cycles, cables or hoses must not be laid on top of each other without horizontal separation. The standard values for this are: Travel speed over 0.5 m/s and cycles over 10,000 p.a. igus interior separation offers a safe solution for this situation. 10% min 2 mm 10% 10% min 1 mm min 1 mm
D1 + D2 > 1,2 x hi d1 + d2 1,2 x hi
Designing with igus
D1 D2 d1 d2
Distribution rules:
D1 + D2 > 1,2 x hi
Rule 1: If D1 + D2 > 1.2 x e-chain inner height, no separation between the two cables/hoses is necessary. Two cables/hoses should never be left unguided on top of one another or be allowed to become tangled.
Further guidelines for distribution

The cable or hose weight should be symmetrically distributed along the width of the e-chain. Cables and hoses with different outer jacket materials must not be allowed to "stick" together. If necessary, they must be laid separately. All igus chainflex cables can be combined with each and other brands of cable or hose. The cables and hoses should always be fixed at the moving end. The fixed end should always involve strain relief. Exceptions are made only for certain hydraulic hoses with length compensation issues or other high pressure hoses (i.e. hydraulic hoses). Generally, the faster and more frequently the e-chain operates, the more important the exact positioning of the cables and hoses inside the e-chain becomes. Due to the wide variety of the possibilities, we strongly recommend you take advantage of our free consultation services for your specific applications. Clearance space "all around" for round electrical cables 10% min 1 mm 10% min 1 mm 10% min 2 mm
d1 + d2 1,2 x hi
d1 + d2 1,2 x hi Phone +49- (0) 22 03-96 49-800

If d1 + d2 1.2 x e-chain inner height, a vertical separator or a horizontal shelf must be used to reduce the inner height, thereby preventing the entanglement of d1 and d2.
All-around clearance space in % for various cables/hoses Electrical round cables: 10 % Electrical flat cables: 10 % Pneumatics: 5 -10% Hydraulics: 20 % Media hoses: 15 - 20 % Please note: dont fill e-chains and e-tubes more than 80% of the cross-section
Bending radius R
The bending radius of our e-chain depends on the "thickest" or "stiffest" cable or hose in your application. The bending radii of the e-chains should be adjusted to the recommendations of the cable or hose manufacturer. The selection of a larger radius than the minimum will positively affect service life. The specification of minimum bending radii for cables and hoses refers to use at normal temperatures - other bending radii may be recommended. Please ask your cable or hose supplier for details. We recommend complete echainsystems - where bending radii for all cables and hoses, interior separation and service life are optimally matched. igus chainflex cables permit The igus program offers up to to 12 different bending radii from stock. Here, Series 50 used in the Storebaelt bridge projecty the smallest bending radius of 5 x d for one million strokes chainflex cables - smallest bending radius of 4 x d Pinciple sketch bending radius "R" R
R R
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Rule 2:
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Round electrical cables
For electrical cables, the round cable is a safe, moWe will be pleased to provide you with recommendations for complete e-chainsystems: Bending radii of all cables and hoses, interior separation and service life are then optimally intermatched. dular and cost-effective solution for e-chainsystems. We recommend the following criteria for selecting the proper round electrical cables: bending radii and mounting heights Small minimum Strain relief
igus e-chainsystems
integrated directly into the mounting bracket Uncomplicated installation process - no hanging, laying out, etc, of cables minimum bending radius etc.) Long service life at Service life expectations
for your application (short or long travel, hanging, Test data on service life from realistic tests AbrasionLarge Flexible shields for shielded cables resistant and non-adhesive outer jackets
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selection to avoid expensive custom designs. For bus cables and fiber optic cable, special attention must be paid to how effective transmission rates Corkscrewing: an effect of improper cable and hose placement in an e-chain Example from igus test laboratory: continuous development and testing of chainflex round electrical cables and shielding remain after millions of cycles at the minimum bending radius.
Installation and strain relief of round electrical cables
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The cables must be laid straight, without twisting. Cables must not be uncoiled from the
top of the spool. igus chainflex cables are immediately ready for placement directly into the echain. They need not be disconnected or laid out before installation.
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2 3
The cables must be laid so that each individual cable can move freely from side to side. The cables must be able to move freely along the radius. This must be double-checked if the
upper run operates at the cables maximum bending radius.
igus GmbH
4 5 6
The division of the e-chains interior using shelves or igus interior separators is necessary
if several cables and/or hoses with varying diameters are laid out. It is important to prevent cables and hoses from tangling. For cables and hoses with different jacket materials, it is important to prevent them from
"sticking" to one another. If necessary, they should be separated. igus chainflex cables can be combined with all others. Round electrical cables must be secured with strain relief at both ends. In exceptional cases,
the cables may be fixed with strain relief at the moving end of the e-chain only. A gap of 10-30 x cable diameter between the end of the bending segment and the fixed point is recommended for most cables. chainflex cables can, on the other hand, be secured directly to the mounting bracket Cables must be able to bend freely. chainflex cables can be strain-relieved directly at the mounting bracket with strain relief (this has been confirmed with testing).
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Pneumatic hoses
In principle, the same rules apply for pneumatic hoses as for round cables. In practice, it has been demonstrated that pneumatic hoses are less susceptible to wear. After consultation, they can be laid together more closely than the "10% clearance all-around" rule. A double-sided strain relief is required under these conditions. For pneumatic hoses made of rubber, we recommend strictly following the "10% clearance" rule because they tend to adhere to each other and to other conduits. Fully pre-assembled e-chainsystem with several pneumatic hoses The igus program also offers polymer pneumatic hoses called: "chainflex Air"
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Flat cables
Flat cables must be able to move freely along the bending radius. Two flat cables next to one another should be kept apart with separators. If two flat cables are laid on top of one another, we strongly recommend the use of horizontal igus shelving. Flat and round cables should be laid separately in the e-chain. Strain relief should be attached at both ends. Flat cables and pneumatic hoses installed in an e-chain with full interior separation Flat cables are only conditionally recommended for use in e-chains. Flat cables - Outer jackets made of rubber must be specified particularly carefully, because of potentially high static friction.
Hydraulic hoses
When designing hydraulic hoses in e-chains, special attention should be paid to the expansion of the hoses when pressurized. Sufficient room must be left in the e-chain for this as well as the possible larger external diameter of the hoses under pressure. It is important for selected hoses to be sufficiently flexible (i.e. meet bending radius specified by the e-chain). The gliding ability and abrasion-resistant surface of the hoses are also important. All crossbars and shelves in the igus e-chain minimize abrasion of hoses through wide, rounded and smooth surfaces. Normally, hoses with textile braiding are more flexible than hoses made of steel wire, while maintaining smaller outer diameters and better fatigue strength under reverse-travel stresses. As lateral movements of the hydraulic hoses within the e-chain can lead to increased abrasion of the hose material, they should be secured in position with vertical separators, but not forced. Special "locking" separators, which grip the opening crossbars of the e-chain, as well as the use of "spacers," prevent lateral shifting of the separators - they also ensure the hoses stay put in cases of strong vibration and impact on the e-chain. Hydraulic hoses need more space: 20% all-around clearance igus e-chains with hydraulic hoses in a tree-stripping machine
Strain Relief - Hydraulic hoses are most often stretched lengthwise during operation. This must be
taken into account when applying strain relief. More hose length is factored in to allow the hose to "breathe", or "floating" strain relief must be implemented. In some cases, one-sided strain relief on the moving end can be tolerated.
Rollclip - In almost all cases, the broad, smooth and rounded surfaces of all igus
e-chains are sufficient
to protect hydraulic hoses from abrasion. In extreme cases, the igus Rollclip can be installed. The hoses come in contact with a series of polymer cylinders which rotate. "Extreme" cases include particularly soft materials, particularly narrow bending radii or highly dynamic loads. Over 95% of all applications can be solved without Rollclips. igus Rollclip, detachable
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Packages
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Strain Relief Elements chainfix

Strain relief for electrical cables
Ideally, the cables/hoses should be strain relieved at both ends of the e-chain. At the very least, they must be strain relieved at the moving end of the e-chain. For more information on all igus strain relief elements chapter 10 Strain relief can consist of standard elements or can be custom-made. For most applications, our standard program of C-profiles with mounting brackets and space-saving chainfix clamps can be used. We also offer simple strain relief solutions using cable tiewraps and tiewrap plates. In ideal cases, the cables should be secured at both ends of the echain with strain relief (in a few instances, strain relief at the moving end of the e-chain is sufficient - please consult igus for these cases). Strain relief in KMA mounting bracket with C-profile
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
igus e-chainsystems
Minimum gap of the strain relief and the beginning of the bending radius
Tests on our premises and in field applications have shown strain relief located at the last bending point of the e-chain has no influence over the durability of igus chainflex cables. It is possible, therefore, to integrate the strain relief with the mounting bracket. This space-saving option for strain relief is offered by igus for almost all e-chains.
igus GmbH
51147 Cologne
Fax
Ideal installation of cables in e-chains. chainflex cables can be directly strain-relieved in the mounting bracket (minimum gap to the last curved e-chain link is not necessary)!
chainfix strain relief in mounting bracket in practice - used here for cables and hoses
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www.igus.eu
Strain Relief Elements chainfix

Features of chainfix clamps
Optimal igus chainfix housing with reduced height elements Long service life for dynamic applications thanks to improved clamping Integration with KMA mounting brackets - saves both Improved housing foot clamp for time and space during installation and available for complete systems with cables and strain relief easy fit into C-profile appearance installation Black housing and setscrews for attractive Now with better
Designing with igus
Setscrews, tightened with Allen wrench, for easy Mark of the installation direction
fixation due to optimized design
Tiewrap plates as individual parts

Separate parts in switch cabinet construction or machine assembly Strain relief accessory for igus e-chainsystems Attachment to mounting brackets Integration into the C-profile
Phone +49- (0) 22 03-96 49-800 www.igus.eu
of KMA (polymer/metal mounting brackets)
Tiewrap plates with clip-on connection for the C-profile

The plates 3050.ZC and 3075.ZC can be clipped directly into the C-profile without bolts or any extra hardware. Clip-on tiewrap plates can be released and repositioned with just a screwdriver used as a lever.
chainfix clip - modular snap-on strain relief device

chainfix clip is a series of clamps and bottom parts made of plastic for cable diameters ranging from 4 mm to 24 mm. chainfix Clip is available for C-profiles, also suitable for assembly in the KMA mounting brackets and clip-on strain relief for cross bars assembly without any tools possible Quick 2 and 3 layers on top of one another
Each layer can be detached and changed later on
High tensile forces in case of single-layer installation, decreasing with the number of layers
chainfix nugget - for top hat rail and C-profile

Option 1: completey simple and universal cable fixation, for diameter with 20 mm and 30 mm through clipping onto standard top hat rail electricians in the machine building industry KMA with integrated C-profile e-chain filling to assemble, without any screws and tools Very small space requirement due to fixation with pre-harnessed cable strap Option 2: Fastening The smart helper for Accessory for all Easy Adjustable to every Easy strain relief
Strain relief for top hat rail
Strainrelief separator
Can be integrated in mounting bracket can be positioned as required Easy installation, cost-effective (other Series upon request) Strain-relief separator Double strain relief possible For Series E6.29, 2600/2700
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Fax
+49- (0) 22 03-96 49-222
Strain Relief
Design
Designing with igus
Technical Environment Material igumid

Technical environment and igumid G
Technical environment: Fire resistance Radiation Weathering Cold, heat Explosion areas Vacuum Hot chips Dirt, dust Cleanroom Chemicals igus factory - automatic compounding and conveyor belt for igumid G The igumid G material, from which igus e-chains are made, possesses the following wide-ranging features to cope with a variety of environments: the ability to handle pressure and strenuous loads, abrasion resistance, sturdiness, stable behavior at high and low temperatures, and suitability for outdoor use. Numerous application examples, from refrigerator blocks to steel mills, prove this. In extreme cases, we also offer modifications and other igus compounds as a solution. Please consult igus.
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
igus e-chainsystems
Resistance to radiation igumid G is very resistant to highenergy radiation. Under gamma radiation, in the range of 8 x 104 rd, the mechanical properties of igumid G change very little.
Flammability of igumid G
The flame-retardant characteristics of igumid G can be described using various classifications: Test aprocedure VDE 0304 parts 3-5.70 - classification llc. Tested according to UL 94 "Standard Tests for Flammability of Plastic Materials for Parts in Devices and Appliances" classification 94 HB for 3.2 and 1.6 mm thickness of the body. Tested according to DIN 4102 "Fire Behavior of Building Materials and Parts" classification materials class B-2. For further requirements, please consult igus for special solutions, such as materials with self-extinguishing properties (UL V2 or UL V0). All e-chains (except for the easy chains and Series 14) are made of igumid G has the classification UL 94 HB. igumid NB has the classification UL 94 V2. UL 94 V0 upon request
Fax
igumid G:
from igumid G.
UL 94 HB Flammability of igumid NB
igumid NB: All easy e-chains and Series 14 e-chains are made from the flame-retardant igumid NB material. These e-chains have the following flame-retardant classifications: UL 94 classification - V2 VDE 0304 DIN 4102 Please consult Parts 3-5.70 classification - llb flammability of materials - B2 igus regarding material availability "V0"
igus GmbH
51147 Cologne
UL 94 V2 UL 94 V0 (upon request)
This robot is used for test purposes in British nuclear power plants
Temperature resistance
igumid G is very suitable for outdoor applications. In our experience, the mechanical properties of the
e-chain are not impaired. igumid G is also UVresistant. igus e-chains are used in applications as cold as -40C (40F). Installation may be evenC
tually compromised at temperatures below -25C (-13F). In such cases, we offer special solutions made from cold-elastic materials. 120C (248F) continuous temperatures are possible. However, the mechanical values are reduced and the service life is impaired. Live broadcast from the Winter Olympics in Lillehammer - 75 m travel at -25C (-13F)
igumid G: UV-resistant Temperature range from: -40C (40F) to +120C (248F)
1.34
www.igus.eu
Technical Environment ESD & ATEX

ESD & ATEX
Special ESD products and ESD tools must be used in numerous industrial sectors in order to protect sensitive electronic components against electrostatic discharge. Consequently an electrostatic discharge function applies in particular to energy ducting systems with their central role in automated sequences. igus has developed the ESD echain for these demanding applications. They are made of material igumid ESD which immediately discharges permanent electrostatic charges in controlled manner. igumid ESD consists of the igus e-chain material which has been tried and tested for over 35 years now in millions of applications with special additives. These additives provide the required properties and, in mechanical requirements, even exceed the standard material. Thus, for instance, the somewhat higher rigidity and the approx. 15% lower density can be used to implement a longer unsupported length, depending on application. The ESD e-chain features an even longer service life owing to the material. Unlike temporarily acting, applied conductive coatings or volatile, incorporated antistatics, the additives used provide durable and "maintenancefree" conductivity. One other advantage is the resistance to adverse ambient conditions. igumid ESD with PTB certificate - We have received an official certificate from the German National Standards Laboratory (PTB) on material igumid ESD and we are able to provide you with a copy on request The hue of igumid ESD approximately corresponds to RAL 7015 slate-gray More ESD and ATEX information: www.igus.eu/atex
Designing with igus
Phone +49- (0) 22 03-96 49-800
System E6 - 2nd Generation ESD e-chains without pin and bores, long-term conductivity guaranteed
For many years, safety in hazardous areas and ESD protection in sensitive production areas have been given high priority at igus. Since 1992, e-chains have been manufactured from our special "GC" material. Certified since 1994 by PTB (German federal office for Physics and Technology), the material was modified in 2002. In spite of homogenous conductivity of the material, common pin/bore design e-chains can hardly maintain their conductivity within normed conductivity tolerances in the long term. values Constant long term conductivity Proven Cycle No contact surface wear LEVEL 1 absorption confirmed by IPA-Fraunhofer-Institut according to SEMI E78-0998 for the E6 standard material. Special material "igumid ESD" for ESD/ATEX applications available on request. Continuously constant conductance value as there are no pin-bore connection (no air gaps).
standard product, now also conductive
life in lab test 10 Million cycles (more upon request) Underlies heightened QC procedures, with and without mounting brackets and in various install modes IPA Fraunhofer institute certifies "Level 1" discharge performance, acc. to SEMI E78-0998 ESD, even for off-the-shelf standard E6 material.
More information and certificates for ESD/ATEX products
visit: www.igus.eu/atex
1.35
Fax
+49- (0) 22 03-96 49-222
Technical Environment
Design
Designing with igus
Technical Environment Clean Room and ESD

Safe and clean with e-chains igus goes clean room - qualification of E6 and other igus e-chains
In many applications where cumbersome special solutions are used, a simple standard e-chain can be used instead. A comprehensive test program was devised and performed for both gliding use and unsupported use. For many applications, the e-chains in special materials are practically abrasion-free. Detailed test results are available upon request. IPA tests confirm that standard igus e-chains meet clean room requirements. "Tested and certified as very good!" e-chains for clean room applications in the test stand Clean room environments demand very high wear resistance of moving parts. e-chains, for example, must be very wear resistant, in order to meet normal requirements for such a sensitive environment. IPA Fraunhofer Institute has tested igus Series E3, E6 and easy chain as follows: ISO class 1, as per stringent norm DIN EN ISO 14644-1 for System E3, Series E3.15.040.075.0 at v = 0,5 m/s, 1 m/s, 2 m/s ISO class 1, as per stringent norm DIN EN ISO 14644-1 for System E6 - special material*, Series E6.29.060.150.0.CR at v = 0,5 m/s, 2 m/s ISO class 3, as per stringent norm DIN EN ISO 14644-1 for System E6 - standard material, Series E6.29.060.150.0 at v = 0,5 m/s, 1 m/s, 2 m/s ISO class 2, as per stringent norm DIN EN ISO 14644-1 for Series easy chain E14.3.038 at v = 1 m/s
Phone +49- (0) 22 03-96 49-800
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igus e-chainsystems
Test setup: Particle generation measurement
Test setup: Field strength measurement
Fax
Measurement result: Particle generation E14.3.038.0
Measurement result: Field strength E6.29.050.055.0
igus GmbH
51147 Cologne
Particle >0,2m per min
Field strength [V/cm]
Measuring point Measuring period [min] Measuring point 1 Measuring point 2 Measuring point 3 Measuring point 4
E-field reference strength (upon neutralisation) [V/cm] 2. Measuring result (20 hours) [V/cm] 4. Measuring result (44 hours) [V/cm] 1. Measuring result (4 hours) [V/cm] 3. Measuring result (28 hours) [V/cm] 5. Measuring result (48 hours) [V/cm]
ISO Class 2
acc. to DIN EN ISO 14644-1 for E14.3.038.0
Level 1
ESD-compatibility acc. to SEMI E78-0998 for E14.3.038.0 and E6.29.050.055.0
Classification chart
Class per DIN EN ISO 14644-1 Equivalent to VDI 2083 Equivalent to US Fed.Std. 209E Classification Series E3.15.040.075.0 E6.29.060.150.0.CR* E14.3.038.0 E6.29.060.150.0 Speed [m/s] 0,5 / 1,0 / 2,0 0,5 / 2,0 1,0 0,5 / 1,0 / 2,0
ISO class 1 ISO class 1 ISO class 2 ISO class 3 ISO class 4 ISO class 5 ISO class 6 ISO class 7 ISO class 8
no comparable classification no comparable classification no comparable classification no comparable classification no comparable classification no comparable classification class 1 class 2 class 3 class 4 class 5 class 6 class 1 class 10 class 100 class 1.000 class 10.000 class 100.000
Fraunhofer Institut Production technology and automation www.igus.de/en/clean
*special material "clean room"
1.36
More information and certificates for cleanroom products
Technical Environment Dirty Environments

Splatter, hot chips
Laboratory tests and numerous field applications have proved that igus e-chains and e-tubes reliably protect cables in welding robots and machine tools since 20 years. e-tubes made from the igus igumid HT material are resistant against hot chips up to 850C (1,562F), no chips stick. This opens new possibilities for replacing difficult-to-handle steel tubes. Product range: All standard E2 and E4 etube sizes, upon request. Please note: igumid G in direct contact with large amounts of melted aluminum is not recommended. e-tubes that repel hot chips, up to 850 C igus - Experience with Dust, dirt, mud, compost, wood, textile fibers, paper dust, abrasive paste, cooling agents, glass dust, glass splinters, coal dust, sand, corundum and much more.
Designing with igus
Dirt, dust, chips

Materials and design make igus e-chains excellent problem-solvers in harsh environments. Experience and application references are available upon request. Please consult igus with your application.
with the igus "igumid HT" material.
Phone +49- (0) 22 03-96 49-800

Particularly suitable e-chain Series for dirt, dust, chips E4/4HD System E4 chapter 7 chapter 7 chapter 6 chapter 5 E2 e-tubes E2/000
Vacuum
igus e-chains made of igumid G can be used in vacuum applications. Very little outgassing occurs.
Chemical resistance
igumid G is resistant to fuel, lubricants, oils, fats, alcohol, ester, ketone, and aliphatic and aromatic hydrocarbons. Oxidants and acids are damaging. The table page 1.39 shows an excerpt of the igus e-tubes in the chip area of machine tools precise details concerning resistance to chemicals. Acid-resistant e-chains are available upon request.
Coolant resistance
e-chains and e-tubes have proven resistant to cooling agents. However, we are always willing to perform individual tests if you have particular problems or advanced developments. Table on resistance to chemicals page 1.39.
Also hot asphalt is no problem for igus e-tubes, Series R48
Compost sludge - numerous related references available upon request
www.igus.eu
1.37
Fax
+49- (0) 22 03-96 49-222
Further Information
www.igus.de/en/HT
Technical Environment
Design
Material igus Material Data

plastics for longer life - igus know-how in polymer materials
Each year, igus engineers develop more than one hundred new plastic compounds and test igus-products in more than 5,000 experiments per year. Thats how in recent years they have built an extensive database of the tribological properties of polymers. This database makes it possible for us to assess better most of the applications in advance and provide our customer with confidence during use. Our calculations and analyses are based on the result of ongoing practical tests in our Technical Center and our experience with gliding applications. The focal points of our tests are push-pull forces, friction values and abrasion under widely varying conditions and speeds, as well as factors such as dirt, weathering or impact and bumps. We test all system components such as cables, hoses, strain relief and other accessories, in addition to the e-chains or e-tubes and Guide Troughs.
Material data igumid

Material data table Units of measure Values igumid G 190/130 004/006 9000/7000 7.800 240 79 1,37 1,4 5,6 >1011 >1011 Values igumid NB 78/40 20/210 2900/1200 3.000 120 79 1,14 3,4 7,6 >1011 >1011 Values igumid ESD * * * 9.500 230 83 1,2 1,9 7,3 <109 <109 Values igumid TE * * * 1.290 55 72 1,02 0,8 1,6 >1011 >1011 Values igumid GE * * * 7200 200 80 1,46 0,7 4 >1011 >1011 Mechanical properties Yield stress (dry/wet) MPa Elongation at break (dry/wet) % Elasticity module (tensile test) MPa Limit of elasticity (bending) MPa Bending strength MPa Hardness Shore D General properties Density g/m3 Absorption of humidity 23/50 RF % by weight Max. water absorption % by weight Electical properties *cm Specific transitional resistance Surface resistance ROA Thermal properties C / F Lower application temperature Upper long-term application temp. C / F Upper short-term application temp. C / F Material certificates Fire resistance as per UL94 Silicone-free Halogen-free 2002/95/EG (RoHS) 2002/96/EG (WEEE). Color acc. to RAL, approx.
-40C / -40F -40C / -40F -40C / -40F -40C / -40F -40C / -40F 120C / 248F 80C / 176F 80C / 176F 70C / 158F 120C / 248F 180C / 356F 170C / 338F 150C / 302F 140C / 284F 200C / 392F HB yes yes yes yes RAL9004 V-2 yes yes yes yes RAL9004 HB yes yes yes yes RAL7015 HB yes yes yes yes RAL9004 HB yes no yes RAL9004
*Values upon request
1.38 More about "plastics for longer life"
www.igus.deesisgerie / alp/n t c nolr f l f
Material Chemical Resistance e-chain Colors

Medium Acetone Formic acid (aqueous) Ammonia (aqueous) Gasoline Benzole Bitumen Boric acid (aqueous) Butyric acid Calcium chloride (aqueous) Chlorinated hydrocarbons Chlorine water Chromic acid (aqueous) Diesel oil Iron II cyanide Acetic acid Color Fats, cooking Fluorinated hydrocarbons Formaldehyde (aqueous) Hydraulic oils Caustic potash Resistance classes + = resistant = conditionally resistant = non-resistant Concentration igumid Weight % G /NB 100 + 2 10 + 100 + 100 + 100 10 + 100 + Sat. aq. sol. + Sat. aq. sol. 1 100 + 30 2 + + + + 30 + 10 + Concentration igumid Weight % G /NB Potassium carbonate (aqueous) 60 + Potassium sulphate (aqueous) 100 + 100 + Methyl acetate Milk + + Mineral oil 50 + Sodium carbonate (aqueous) Oil, cooking + Oil, lubricating oil + 100 + Oleic acid + Paraffin oil Perchlorethylene 100 + + Polyester resins (with styrene) + Propane gas Mercury + Hydrochloric acid pH2 2 Hydrochloric acid Hydrochloric acid 10 Ink, printing ink + + Vaseline Tartaric acid Zinc sulfate (aqueous) 10 + Sat. aq. sol. = saturated aqueous solution Conc. aq. sol. = concentrated aqueous solution
The values specified are values determined by laboratory tests and are material-specific. All specifications apply to black e-chains.
Medium
Colors and special solutions

All e-chains made from igumid G are available in the colors listed below. Additional colors are usually feasible. Colored e-chains are basically not available from stock. Contact igus for more information regarding colored e-chains. All values listed apply to stability (e.g. unsupported lengths) and material characteristics for black e-chains only. Colored e-chains may have altered characteristics. This also applies for all e-chains made from special materials (e.g. conductive e-chains made from igumid GC or other special materials).
"RAL" Numbers
Black White Violet Yellow Orange Red Blue Green Grey Dusty grey Agate grey Light grey Black grey Slate grey Yellow/black RAL 9004 RAL 9003 RAL 4008 RAL 1018 RAL 2003 RAL 3002 RAL 5005 RAL 6011 RAL 7023 RAL 7037 RAL 7038 RAL 7035 RAL 7021 RAL 7015 Index .0 Index .1 Index .5 Index .4 Index .2 Index .6 Index .8 Index .7 Index .3 e-chains Index .3 e-tubes Index .11 Index .14 Index .13 only ESD e-chains Index .9
Colors for design coding
www.igus.eu
1.39
Certifying Standards and Certificates

Examples for test certificates and approvals ISO 9001
igus has been certified since November 1996
TV construction test
igus e-chains and e-tubes are construction-tested by TV Rheinland. igus e-chains were tested and passed by TV Rheinland in accordance with the valid machine guidelines. As a result, the user of igus e-chains need not worry about meeting CE requirements through testing for this portion of the machinery. The construction test 2PFG 1036 / 10/97 for protective equipment includes the following: Application and safety Assembly Fatigue strength Resistance to external influences Sharp corners and edges
Quality inspection of every e-chain production
ESD/ATEX
igus e-chains made of standard material igumid G correspond to the German federal office of Physics and Technology (PTB) to classification Ex II 3 GD according to ATEX-RL 94/9/EG. igus echains made of igumid ESD correspond according to the German federal office of Physics and Technology (PTB) to classification Ex II 2 GD according ATEX-RL 94/9/EG.
Test location for ESD-e-chains
IPA Cleanroom
A lot of e-chains are suitable for the use in cleanrooms according to DIN EN ISO 14644-1. Confirmed by the IPA Fraunhofer Institute.
UL, CSA, CEI, CE and VDE

All igumid-materials for e-chains and e-tubes have got the ULmaterial approval. The material igumid NB has got the fire protection class approval IIb according to the test VDE 0304 Part 3/5.70, the approval V2 according UL 94 and the construction material class B2 according DIN 4102.
chainflex cables with many certificates for e.g. DESINA
Interbus, CC-Link and DESINA

chainflex- cables are produced according to a lot of international standards: Interbus certification: For Interbus certification of certain CF11 bus cables. CC-Link: with CC-Link approval. DESINA: Many chainflex cables are Desina-compliant.
Clearly quieter
igus e-chainsystems are clearly quieter. In the acoustic laboratory of the TV and the igus GmbH different e-chains were compared. The igus Systems E3, E6 and E4/00 (Series E4/101) are measurably (and clearly) quieter than other products of comparable size (see also noise-optimized e-chains page 1.11)
Noise level tests in igus own acoustic laboratory
igumid
The material igumid is free from toxins, according 2002/95/EC (RoHS).
iF Design Award
21 iF Design-Awards since 1987 www.igus.eu/iF
1.40 More information and certificates online
www.igus.eu
readychain
1.41
readychain
readychain We do it immediately...
...for your capacity increase...
...on more than 3,000 m2
...state-of-the-art equipped...
...for your Cash-flow...
...in the extended harnessing factory.

1.42 More application-examples and detailed information online www.readychain.eu
readychain Quickly increase cash flow You determine the degree of harnessing
Any degree of harnessing is possible
We harness from simple energy chain systems with inserted chainflex cables to complex systems. These systems may include all cables and hoses (pneumatic, hydraulic), patch plugs, inner partitions, connecting elements and connecting parts as requested.
readychain
From easy ....................................................................................................... to project
You determine the size

Any size is possible
Because of our up-todate production processes we can deliver fast and cheap custom-build or serial production products.
From batch size 1 ............................................................................... to serial production
You determine the travel

Choosing the travel
readychains offers the whole spectrum of possible travels of the igus e-chains. We harness anything from extremely short to long travels. Safe transportation guarantees damagefree delivery of all lengths.
From short ................................................................................................ to long travel
Standardized readychain packages help you get started
readychain "Basic"
readychain "Standard"
Delivery time: 3-5 days
readychain "Premium"
igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 1.43
readychain
readychain readycable - harnessed cables
readycable - harnessed cables in 24h-48h or today

Allen Bradley B&R Baumller Beckhoff Berger Lahr Control Techniques Danaher Motion ELAU Fagor Fanuc Heidenhain Jetter Lenze LTi DRiVES NUM Omron Rexroth SEW Siemens Stber
igus offers over 1,400 defined drive cables according to 20 different manufacturers standards Servo, power and signal/encoder cables No cutting costs and no surcharges for small quantities and packaging Cable length up to the centimeter to customer Smallest bending radii from 7,5 x d Reduce storage costs and increase cash flow
Professionally produced and 100% tested
QuickPin 2.0
Connector-Cable-Configurator with integrated EPLAN P8.
www.igus.eu/quickpin
www.readychain.eu
1.44 More application-examples and detailed information online
readychain Over 100 readychain specialists Our specialists for you: Project management:
Selecting components Define interfaces Documentation Continous project support Time schedule Cost optimisation
readychain
Production:
Trained specialists Quality assurance Stock Standardised processes Transparence Lean management
Customer
Project manager igus
readychain
readychain As unique as your project
We invite you! Visit us in Cologne and learn more about our factory, order management, sales, planning and production.
Christian Stremlau Manager readychain systems Tel. +49(0)2203/9649-273 E-Mail: cstremlau@igus.de
Find a video online www.igus.eu/readychain/factory
1.46 More application-examples and detailed information online
www.readychain.eu
readychain In Cologne and worldwide
readychain
readychain-factory in Cologne, Germany more than 3,000 m2 (orange shaded)
11 readychain factories wordwide: readychain factories igus subsidiaries certified partners
1 2 3 4 5 6
igus Cologne igus Brasil igus China igus India igus Italy igus Japan
7 8 9 10 11
igus South Africa igus South Korea igus Spain igus UK igus USA
2.0
triflex R triflex twisterchain twisterband

Robotic-, 3D- and circular movements
2.1
triflex R easy triflex triflex

Robotic- and 3D-applications
triflex R - 3D-robotic e-chains
The first choice for multiaxis-robots Variant TRC - closed design with smooth and robust exterior Variant TRE - "easy" design, easy to fill from outside Variant TRL - light weight, cost-efficient and very easy to fill, for non robotic applications Torsion ca. 10 per link possible High torsional stability (TRC/TRE) Easy shortening and lengthening Small bending radius, small pitch from page 2.4
Easy filling from two sides and complex movements For reparations or supplements of existing triflex -Systems For simple robotic- and 3D-applications Fast cable assembly with "easy" design Where rectangular shapes fit better Combination of different bending radii and movement directions possible Shortening and lengthening anywhere 3D e-chain for non robotic applications

easy triflex - easy filling
from page 2.30
3-axis motions in machinery of all kinds (combined circle- and stroke-movements) Completely enclosed protection against dirt and chips For simple 3D-applications High tensile strength Where rectangular shapes fit better Modular, robust Combinations of varying bending radii and moving axes possible 3D e-chain for non robotic applications Connecting, separating possible at every link
triflex - enclosed version
from page 2.42
2.2
More information about robotic-, 3D- and circular movements
www.igus.eu
twisterchain new twisterchain classic twisterband

For circular movements and rotary motions in a small spaces NEW in this calalog twisterchain new new generation circular e-chains
We recommend for new constructions! Sturdier through intermediate link heavier loads possible Rotary/Spiral movements up to 540 Highly dynamic and smoother running (with a new guide trough) Modular, variable width, height and radius Cable-friendly, smooth interior Crossbars snap-open along inner radius Rotary speeds up to 2 m/s and more from page 2.56
twisterchain classic - first generation
For new constructions we recommend: TC32, TC42. TC56 from page 2.56 Fast cable change Modular design - variable widths Crossbars can be opened on both sides For circular motions up to 540 (with special attachments) Variable interior separation Electrically conductive steel mounting brackets from page 2.82
NEW in this calalog twisterband - rotary motions
Rotary motions in a small spaces 4 sizes available Rotary movements up to 7000 (Installation position,
vertical: up to 3.000, horizontal 7.000 and more possible)
Rotary speeds up to 360/s possible Compact, modular and lightweight Ribbons can be shortened easily Minimum installation space Can be used in various installation positions Cost-effective from page 2.104
More information about robotic-, 3D- and circular movements
www.igus.eu
2.3
2.4
tr
3D
ains -ch ce oti ob -r
R x le if
2.5
triflex R 3-dimensional e-chains for robots
triflex R (R for "round") is the third generation of multi-axis e-chains . Design features include: Optional fibre rod for spring loading of the triflex R Approximately 10 twist per e-chain link High tensile strengthof the ball-and-socket joint Easy assembly and modification due to single moulded link design. No support elements (steel cables, spring suspensions etc.) are necessary The triflex R product family now comprises more than 100 components meeting all requirements ranging from those of small palleting robots to large welding robots.

Typical industries and applications Robotics/Automation Machine tools Handling machines - 6-axis Packaging machines General mechanical engineering, etc.
Video on the web www.igus.de/triflexR_Film
IF-Design awards for TRC and TRL-design Series TRC - Electrically conductive ESD/ATEX version upon request Cleanroom suitability upon request UL94-V2 classification
2.6
triflex RS - universal module for safe realisation of complex robotic movements triflex RS attaches to the existing fixation point on the robot. Thanks to its low installation height, triflex R runs parallel and tightly against the robotic arm. Even applications with heavy space restrictions can be realized.

Video on the web www.igus.de/RS_Film
Fiber rod module for directed pretension and universal assembly kit for multifaceted adjustments
triflex R Set - Routed closely on
the robotic arm for extreme flatness
Next Page
Find selection table and assembly instructions
2.7
triflex R / Robotic
System triflex R | igus 3D e-chain for robotics applications
TRC Version closed design
Select this system for:

The first choice for multi-axis-robots Three variants are available: TRC: Closed design, TRE: "Easy"-design, easy to fill from outside, TRL: The "light" variant of the "Easy"-design Universal for general machinery Multi-axis (3D) movement High torsional stability Easy shortening and lengthening
TRE Version - "Easy"-designsimply press cables in
Smooth interior and exterior edges (TRC) Small bend radius Ball-and
socket principle
Cables easy to assemble and to replace (TRE/TRL-version) triflex R-Set - compact module for all movements on robots, which can be fixed on existing fastening points TRL - one piece, thus very lightweight High tensile strengths without additional elements like steel cable and spring elements etc TRL Version - 3-chamber system the "light" variant of the "Easy" design simply press cables in You can find more technical data about the material, chemical resistance, temperatures chapter design, from page 1.38
Selection table
Series
Inner height Bi 1 Bi 2 10 13 19,5 24 28 32,5 43,3 10 13 19,5 24 28 32,5 43,3 10
max. cable d1 10 13 20,5 26 31 35,5 41 10* 13* 20,5* 26* 31* 35,5* 41* 10* 13* 20,5* 26* 35,5* d2 8 11 17,5 22 26 30,5 41 8* 11* 17,5* 22* 26* 30,5* 41* 8*
Outer width Ba [mm] 34,5 43 65 81 94,5 108 135 34,5 43 65 81 94,5 108 135 34,5 45 65 81 108
Bending radii R [mm] 50 58 87 110 135 145 182 50 58 87 110 135 145 182 50 58 87 110 145
Pitch [mm] 11,3 13,9 20,4 25,6 30,6 34,5 44,6 11,3 13,9 20,4 25,6 30,6 34,5 44,6 11,3 13,9 20,4 25,6 34,5
Links per m 89 72 49 39 33 29 23 89 72 49 39 33 29 23 89 72 49 39 29
Page
d1
Bi 1
"TRC" - triflex R closed design, dirt-resistant

TRC.30 TRC.40 TRC.60 TRC.70 TRC.85 TRC.100 TRC.125**
12 15 22,5 28 33 37,5 43,3 12 15 22,5 28 33 37,5 43,3 12 15 23 28 38
2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.16 2.16 2.16 2.16 2.16
d2
Bi 2 Bi 1
Ba
"TRE" - triflex R "Easy"-design for fast installation of conduits

TRE.30
Ba
d1
TRE.40 TRE.60 TRE.70 TRE.85 TRE.100 TRE.125** TRL.30
d2
Bi 2
"TRL" - a light and economical alternative with an "Easy"-design

d1 d1
Ba
TRL.40 TRL.60 TRL.70 TRL.100
d1
Bi 1
* For quick and easy insertion / removal of cables using the easy chain principle, we recommend a maximum cable diameter of 70% of the specified value.
** TRE.125/TRC.125 - max. cable diameter 41 mm. Max. cable diameter changes to 36 mm only, if shortening/lengthening of a filled triflex R is required
2.8
More applications and videos at:
www.triflex-R.eu
triflex R | Series TRC | Assembly Instructions
Assembly | TRC.30 TRC.40 TRC.60 TRC.70 TRC.85 TRC.100 1 2
Hold two pieces together at inner radius and move socket up against the balls wedged end
Separating | TRC.30 TRC.40 TRC.60 1 2
Bend triflex R into its radius and twist apart, counter-clockwise
Separating | TRC.70 TRC.85 TRC.100 1 2
Insert screw driver into the opening of the socket from the top. Then twist apart, counter-clockwise
Assembly | Separating | TRC.125 (C-Version) 1 2
Connector principle = Ball head clevis joint (similar to the proven trailer hitch design) Improved assembly/disassembly for large sizes. Faster assembly with less effort
See an assembly demo at
www.igus.de/en/triflexR_assembly
2.9
triflex R / Robotic
triflex R
triflex R | Series TRE | Assembly Instructions
Assembly | TRE.30 TRE.40 TRE.60 TRE.70 TRE.85 TRE.100 1 2
Hold two pieces together at inner radius and move socket up against the balls wedged end. Push until a klicking sound indicates a secure fit of ball into socket (e-chain
section exposed for the purpose of demonstration)
Separating | TRE.30 TRE.40 TRE.60 1 2
Bend triflex R into its radius and twist apart, counter-clockwise
Separating | TRE.70 TRE.85 TRE.100 1 2
Insert screw driver into the opening of the socket from the top. Then twist apart, counter-clockwise
Filling | TRE.30 TRE.40 TRE.60 TRE.70 TRE.85 TRE.100 1 2
Easy to fill - simply press cables in...
...and easy to take the cables out
2.10
triflex R | Series TRL | Assembly Instructions
Assembly | TRL.30 TRL.40 TRL.60 TRL.70 TRL.100 1 2
igus triflex R TRL - very easy to assemble
simply press the ball into the socket, ready!
Separating | TRL.30 TRL.40 TRL.60 TRL.70 TRL.100 1 2
Just twist the ball slightly to remove it from its socket
Filling | TRL.40 TRL.30 TRL.60 TRL.70 TRL.100 1 2
Installation | Mounting bracket in this case, a "light" bracket with an intermediate connection 1 2 3
Easy assembly - to open, push a screwdriver against one side and prise apart
2.11
triflex R / Robotic
TRC
triflex R Series TRC Fully enclosed
10-43,3
TRC - closed, chip-resistant design
Robotic applications, closed, chip-resistant

When to use Series TRC: If a secure, closed and chip-resistant energy supply is required for multidimensional (3D) movements If high torsional stability is required If the system has to be shortened or lengthened easily If small bending radii are required If high tensile strength is important If a smooth and robust exterior against interfering edges is required
High tensile strength thanks to special ball-and-socket principle
Able to move multi-dimensionally Twist up to approx. 10 per link possible in longitudinal axis
Impact-resistant, dirt-repelling, rugged and abrasion-resistant
When to use a different igus Series:
Smooth, rounded exterior
Easy assembly and dismantling one die-cast component
For circular movements with high loads System twisterchain new, from page 2.56 When a rugged, easy to fill variant is needed triflex R - TRE, page 2.14 If a more simple and low-cost 3D-solution is required triflex R - TRL, page 2.16

High stability - thanks to exterior stop dogs
Small bending radii and short pitch
igumid NB: -40 up to +80 C VDE 0304 IIC UL94 V2
Easy attachment and intelligent accessories onto the robot/machine
triflex R-Set - compact module for all movements on robots available
Available from stock. Delivery in 24h or today!*

2.12
3D-CAD files, configurators, PDF
www.triflex-r.eu
triflex R Series TRC Product Range
TRC
triflex R | Series TRC | Closed design, dirt-resistant
Series TRC Standard
Series TRC C-Version
Bi 1 Bi 2
[mm] [mm]
Ba
[mm]
R
[mm]
d1
[mm]
d2
[mm]
Pitch
[mm]
Links/m 89 72 49 39 33 29 23
Weight
[kg/m]
TRC.30. 050 .0 TRC.40. 058 .0 TRC.60. 087 .0 TRC.70. 110 .0 TRC.85. 135 .0 TRC.100.145 .0 TRC.125.182 .0
1) 2)
TRC. 100.145.0.C* X1)
12 10 34,5 050 15 13 43 058 22,5 19,5 65 087 28 24 81 33 28 94,5 37,5 32,5 108 43,3 43,3 135 110 135 145 182
10 8 13 11 20,5 17,5 26 22 31 26 35,5 30,5 41 412)
11,3 13,9 20,4 25,6 30,6 34,5 44,6
0,27 0,37 0,85 1,32 1,75 2,38 4,70
TRC.125: C-version is standard!
*Available upon request. Delivery time approx. 6-8 weeks after order
Max. cable diameter 41 mm. Max. cable diameter changes to 36 mm only, if shortening/lengthening of a filled triflex R is required
Ba 108
Ba 94,5 Ba 65 22,5 Ba 81
Ba 135
10
12
13
15
19,5
24
28
Ba 34,5
Ba 43
33
41 mm
37,5
43,3
TRC.40 TRC.60 TRC.70
TRC.85 TRC.100 TRC.125
Optional | C-version - quick assembly, 50% higher forces
NEW in this catalog
Now available with proven bolt connection for even faster assembly and disassembly Linear pull force capacity increased up to 4.000 N Up to 4 times stronger and improved bending radius strength C-version drastically reduces installation time Stronger lock for torsion limitation igubal Spherical Bearing for non-slip traction www.igus.eu/3Dstabil
Order key
TRC. 40. 058. 0. C

Optional C-version Standard color black Bending radius R Width index Series / Closed design
d1
Bi 1
d2
TRC - Closed design, dirt-resistant, with Bi 40 mm inner width and R 058 mm radius, color black = Part No. TRC.40.058.0
igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu
Bi 2
Ba
43,3
TRC.30
36 mm**
32,5
28
2.13
TRE
triflex R Series TRE Easy to fill
10-43,3
TRE- "Easy" Design simply press cables in
Robotic applications, easy filling

When to use Series TRE: If an easy to fill energy supply is required for multi-dimensional (3D) movements If high torsional stability is required If the system has to be shortened or lengthened easily If small bending radii are required If high tensile strength is important If an easy opening mechanism for easy filling with cable and hose packages is needed
Easy opening mechanism for easy filling with cable and hose packages
Excellent mechanical properties
For circular movements with high loads System twisterchain new, from page 2.56 If a fully enclosed solution is required triflex R - TRC, page 2.12 If a more simple and low-cost 3D-solution is required triflex R - TRL, page 2.16

High stability - thanks to exterior stop dogs
Easy attachment and intelligent accessories onto the robot/machine
triflex R-Set - compact module for all movements on robots available

2.14
www.triflex-r.eu
triflex R Series TRE Product Range
TRE
triflex R | Series TRE | "Easy"-Design - simply press cables in
Series TRE Standard
Series TRE B-Version
Series TRE C-Version
Bi 1 Bi 2
[mm] [mm]
Ba
[mm]
R
[mm]
d1** d2**
[mm] [mm]
Pitch Links/m Weight

[mm] [kg/m]
TRE. 30. 050 .0 TRE. 40. 058 .0 TRE.40. 058.0.B TRE. 60. 087 .0 TRE.60. 087.0.B TRE. 70. 110 .0 TRE.70. 110.0.B TRE. 85. 135 .0 TRE.85. 135.0.B TRE. 100.145 .0 TRE.100.145.0.B TRE. 125.182 .0
1) 2)
TRE. 100.145.0.C X 1)
12 10 34,5 050 15 13 43 058 22,5 19,5 65 087 28 24 81 33 28 94,5 37,5 32,5 108 43,3 43,3 135 110 135 145 182
10 8 13 11 20,5 17,5 26 22 31 26 35,5 30,5 41 41 2)
11,3 13,9 20,4 25,6 30,6 34,5 44,6
89 72 49 39 33 29 23
0,26 0,36 0,83 1,30 1,67 2,35 4.40
TRE.125: C-version is standard! Max. cable diameter 41 mm. Max. cable diameter changes to 36 mm only, if shortening/lengthening of a filled triflex R is required
**For quick and easy insertion / removal of cables using the easy chain principle, we recommend a maximum cable diameter of 70% of the specified value
Ba 108
Ba 94,5 Ba 65 22,5 Ba 34,5
12
Ba 135
43,3
Ba 81
10
13
15
19,5
24
28
Ba 43
33
41 mm
37,5
TRE.40 TRE.60 TRE.70
TRE.85 TRE.100 TRE.125
Optional | B-version - 4 x higher torsion forces
NEW in this catalog
The advanced ball and socket connection now uses an additional arrester for even higher stability. Especially designed for heavy duty applications with high accelerations and top speeds. Up to 4 times stronger with improved bending radius strength Able to handle even higher torsion forces Made of only one single part per e-chain link www.igus.eu/3Dstabil
43,3
TRE.30
36 mm**
28
32,5
Optional | C-version - quick assembly, 50% higher forces
NEW in this catalog
Now available with proven bolt connection for even faster assembly and disassembly Linear pull force capacity increased up to 4.000 N Up to 4 times stronger and improved bending radius strength C-version drastically reduces installation time Stronger lock for torsion limitation igubal Spherical Bearing for non-slip traction www.igus.eu/3Dstabil
Order key
TRE. 100. 145. 0. B/C

Optional B-/C-version Standard color black Bending radius R Width index Series / "Easy"-design
d1
Bi 1 Bi 2 Ba
d2
TRE - "Easy"-design, with Bi 40 mm inner width and R 058 mm radius, color black = Part No. TRE.40.058.0
2.15
TRL
triflex R Series TRL Light and economical
12-38
TRL - light and low-cost alternativ with "Easy" Design
Robotic applications, light and low-cost

When to use Series TRL: When an easy to fill, economical 3D e-chain is needed When 3D e-chain for easily manageable operating conditions is needed If the system has to be shortened or lengthened easily If small bending radii are required If an easy opening mechanism for easy filling with cable and hose packages is needed

Easy opening mechanism for easy filling with cable and hose packages
Extremely light due to one-piece design
For circular movements with high loads System twisterchain new, from page 2.56 If a fully enclosed solution is required triflex R - TRC, page 2.12 When a rugged, easy to fill variant is needed triflex R - TRE, page 2.14

Economical and light mounting bracket with strain relief or intermediate link

2.16
www.triflex-r.eu
triflex R Series TRL Product Range
TRL TRL
triflex R | Series TRL | Light alternative with "Easy"-design
Series TRE Closed design
Bi 1
[mm]
Bi 2
[mm]
Ba
[mm]
R
mm
d1*
mm
d2*
mm
Pitch
[mm]
Links/m 89 72 49 39 29
Weight
[kg/m]
TRL. 30. 050 .0 TRL. 40. 058 .0 TRL. 60. 087 .0 TRL. 70. 110 .0 TRL. 100.145 .0
12 15 23 28 38
10
34,5 45 65 81 108
050 058 087 110 145
10 13 20,5 26 35,5
11,3 13,9 20,4 25,6 34,5
0,15 0,20 0,40 0,70 1,20
*For quick and easy insertion / removal of cables using the easy chain principle, we recommend a maximum cable diameter of 70% of the specified value.
Ba 34,5
12,5
15
23
TRL.30
Ba 45
12 TRL.40
Ba 65
Ba 81
11
15,2
TRL.60
28
38
TRL.70
Ba 108
19
25,4
TRL.100
Order key
TRL. 70. 110. 0

d1 d1
Bi 1
Series / Light design TRL - Light design, with Bi 70 mm inner width and R 110 mm radius, color black = Part No. TRL.70.110.0
d2
Bi 2
Ba
Width index
d1
d1
Bi 1
Standard color black Bending radius R
**TRL.30. with 2-chamber system
Ba
2.17
TRC TRE TRL
triflex R | TRCTRETRL | Accessories | Standard Mounting Brackets
Option: Standard mounting brackets

Quick and easy fixing Short downtimes when swapping a harnessed triflex R system
Mounting bracket
with strain relief available intermediate link
Mounting bracket also as
Quick assembly by means of spring locks Bracket holes for common robot types End and intermediate fixing possible
Dimensions and order configurations Phone +49- (0) 22 03-96 49-800 +49- (0) 22 03-96 49-222
Part No. structure TR.60. 01. M6
Option with insert nuts With strain relief
Mounting bracket with strain relief TR.XX.01
Mounting bracket as intermediate link TR.XX.02
Mounting bracket without strain relief TR.XX.02
F E D
F C D
TR.85.XX TR.70.XX TR.60.XX 126
Mounting bracket
TR.125.XX 40 9
Fax
190
190 153 153 152 152
TR.100.XX
126
122,6
122,6
51147 Cologne
64
6 6 60 60
6 60
6 60
igus GmbH
For Series TRC/TRE/TRL.30. TRC/TRE/TRL.40. TRC/TRE/TRL.60. TRC/TRE/TRL.70. TRC/TRE.85. TRC/TRE/TRL.100. TRC/TRE.125.
Mounting bracket with strain relief TR.40.01.M6 TR.60.01.M8 TR.70.01.M8 TR.85.01.M8
Mounting bracket as intermediate link TR.40.02.M6 TR.60.02.M8 TR.70.02.M8 TR.85.02.M8 TR.125.02.M8
Dim. A
[mm]
Dim. B
[mm]
Dim. C
[mm]
Dim. D
[mm]
Dim. E
[mm]
Dim. F
[mm]
17,8 25 25 40 38
21 35 35 35 35
13,5 20 20 20 20
27 40 40 40 40
85 126 126 153 153
6,5 9 9 9 9
TR.100.01.M8 TR.100.02.M8
TRC/TRE.125 Dimensions and delivery time upon request! Strain relief is possible on the moving end and/or the fixed end. Standard: Trough holes in F - Option: with insert nuts, steel, M6/M8
2.18
www.triflex-r.eu
triflex R | TRCTRETRL | Accessories | Light Mounting Brackets
TRC TRE TRL
Option: Light mounting brackets

Standard for TRL version, also compatible with all triflex R variants (TRC/TRE)
Mounting bracket Economical and light
with strain relief available intermediate link available
Mounting bracket also as
For simple 3D-movements and loads Comprising two halves - easy to assemble
Mounting bracket with strain relief TL.XX.01.Z2
Mounting bracket as intermediate link TL.XX.01.Z0
Mounting bracket without strain relief TL.XX.01.Z0
Dimensions and order configurations

Part No. structure TL.40.01. Z2
Intermediate link with strain relief
D C C
Light mounting bracket
Phone +49- (0) 22 03-96 49-800
TL.100 134 6,5 90 6,5
TL.70 105 70
TL.60
TL.40
TL.30
5,5
84 50
60
45
130
100
96
70
56
80
For Series TRC/TRE/TRL.30 TRC/TRE/TRL.40
Part No. TL.30.01.Z0 TL.30.01.Z1 TL.40.01.Z0 TL.40.01.Z1 TL.40.01.Z2
Dim. A
[mm]
Dim. B
[mm]
Dim. C
[mm]
58
Dim. D
[mm]
For fixed end (socket)

TRC/TRE/TRL TRC/TRE/TRL TRC/TRE/TRL TRC/TRE/TRL TRC/TRE/TRL TRC/TRE/TRL TRC/TRE/TRL TRC/TRE/TRL TRC/TRE/TRL TRC/TRE/TRL TRC/TRE/TRL TRC/TRE/TRL TRC/TRE/TRL TRC/TRE/TRL
For moving end (ball)

TRC/TRE/TRL TRC/TRE/TRL TRC/TRE/TRL TRL TRC/TRE/TRL TRC/TRE/TRL TRL TRC/TRE/TRL TRC/TRE/TRL TRL TRC/TRE/TRL TRC/TRE/TRL TRL TRC/TRE/TRL
44
As intermediate link
TRC/TRE/TRL
12,5 12,5 20 17 27 17,5 27,5 22,5 42,5
13 13 14 14 14 20 20 20 27 27 27 30 30 30
24 24 36 36 36 48 48 48 64 64 64 64 64 64
4,5 4,5 5,8 5,8 5,8 5,8 5,8 5,8 6,5 6,5 6,5 6,5 6,5 6,5
TRC/TRE/TRL

TRC/TRE/TRL
TRC/TRE/TRL.60
TL.60.01.Z0 TL.60.01.Z1 TL.60.01.Z2

TRC/TRE/TRL
TRC/TRE/TRL.70
TL.70.01.Z0 TL.70.01.Z1 TL.70.01.Z2

TRC/TRE/TRL
TRC/TRE/TRL.100
TL.100.01.Z0 TL.100.01.Z1 TL.100.01.Z2
= without strain relief
= not possible
page 2.9-2.11
www.triflex-r.eu
2.19
Fax
+49- (0) 22 03-96 49-222
TRC TRE TRL
triflex R | TRCTRETRL | Accessories | Mounting Brackets
Option: Swivel bearing - smooth motion

To smoothen the motion of the cables requiring guidance, it is necessary to allow for extreme twisting and bending. This relieves cables with highly sensitive bending radii (such as fiber optic cables) when following a robots movements. Swivel bearings are used to achieve this Available in 2 designs (with or without strain relief) Pivoted bearing with a maintenance-free igubal ball-and-socket joint
Minimization of critical bending cycles Gentler motion
Part No. structure TR.60. 03. / 04. A
TR.XX.04 D E
TR.XX.03 G D E A C B F
Intermediate link With strain relief Mounting bracket
For
Swivel
Swivel
Dim. Dim. Dim. Dim. Dim. Dim. Dim. A

[mm]
Fax
Series TRC/TRE/TRL.40. TRC/TRE/TRL.60. TRC/TRE/TRL.70. TRC/TRE.85. TRC/TRE/TRL.100.
bearing with bearing as tiewrap plate intermediate links TR.40.03 TR.60.03 TR.70.03 TR.85.03 TR.100.03 TR.40.04 TR.60.04 TR.70.04 TR.85.04 TR.100.04
B
[mm]
C
[mm]
D
[mm]
E
[mm]
F
[mm]
G*
[mm]
105 152 152 179 179
89 118 118 118 118
47 65 65 65 65
8,4 10,5 10,5 10,5 10,5
4,1 5,5 5,5 5,5 5,5
65
51,8
87,5 73,5 87,5 73,5 87,5 87,5 88 88
51147 Cologne
*Only TR.XX.03
igus GmbH
Strain relief systems (only for TRC/TRE) - Secure mounting of large cross sections with igus standard chainfix clamps
Available in 3 options per size Multiaxially adjustable, for ideal positioning Suits all additional axles: 30 mm, 32 mm, 34 mm Product range clamps Part No. Steel CFX12.1 Part No. Stainless Steel* CFX12.1.E CFX14.1.E CFX16.1.E CFX18.1.E CFX20.1.E CFX22.1.E
[mm]
Part No. B 16 18 20 22 24 26 H 58 50 52 54 56 58 Steel CFX26.1 CFX30.1 CFX34.1 CFX38.1 CFX42.1

[mm] [mm]
Part No. Stainless Steel* CFX26.1.E CFX30.1.E CFX34.1.E CFX38.1.E CFX42.1.E

[mm]
B 30 34 38 42 46
H 67 71 75 79 83
[mm] [mm]
6 - 12 12 - 14 14 - 16 16 - 18 18 - 20 20 - 22
22 - 26 26 - 30 30 - 34 34 - 38 38 - 42
CFX14.1 CFX16.1 CFX18.1 CFX20.1 CFX22.1
*Material stainless steel: 1.4301
2.20
www.triflex-r.eu
triflex R | TRCTRE | Accessories | Strain Relief
TRC TRE
triflex R Quick exchange kit TR.60/70/85/100.22.XX

Ideal for triflex R readychain

One-time-only alignment No repeat alignment upon Exchange of th triflex R unit
incl. cables without any tools
For e-chain
Part No. Quick exchange kit TR.60.22. TR.70.22. 30 / 32 / 34 30 / 32 / 34
TRC/TRE.60 TRC/TRE.70 TRC/TRE.85 TRC/TRE.100
Phone +49- (0) 22 03-96 49-800

Pivot bracket with strain relief TR.XX21.01 Pivot bracket with strain relief TR.XX21.02
exchange of readychain
TR.85.22. 30 / 32 / 34 TR.100.22. 30 / 32 / 34
For required additional axles 30, 32, 34 mm, please add appropriate Index e.g. TR.100.22 .30
triflex R pivot bracket TR.60/70/85/100.21.XX

Available in 2 options per size (with/without strain relief) Safe and simple securing of the cables with cable ties Possible also without strain relief (Strain relief in the application)
For e-chain
Part No. Pivot bracket with strain relief TR.60.21.01. 30 / 32 / 34 TR.70.21.01. 30 / 32 / 34 TR.85.21.01. 30 / 32 / 34 TR.100.21.01. 30 / 32 / 34
Part No. Pivot bracket without strain relief TR.60.21.02. 30 / 32 / 34 TR.70.21.02. 30 / 32 / 34 TR.85.21.02. 30 / 32 / 34 TR.100.21.02. 30 / 32 / 34
For required additional axles 30, 32, 34 mm, please add appropriate Index e.g. TR.100.21.01 .30
triflex R connection TR.60/70/85/100/125.20.XX

In the use of cables with large cross section, e.g. welding applications or in heavy hydraulic hoses Double C rails for igus CFX clips
Rugged strain relief in "heavy-duty" applications igus chainfix clamps made of stainless steel or
steel can be used (see Table on the left)
For e-chain
Part No. connection TR.60.20. TR.70.20. 30 / 32 / 34 30 / 32 / 34
TRC/TRE.60 TRC/TRE.70 TRC/TRE.85 TRC/TRE.100 TRC/TRE.125
TR.85.20. 30 / 32 / 34 TR.100.20. 30 / 32 / 34 TR.125.20. 30 / 32 / 34 page 2.9-11
For required additional axles 30, 32, 34 mm, please add appropriate Index e.g. TR.100.20 .30
www.triflex-r.eu
2.21
Fax
+49- (0) 22 03-96 49-222
triflex R
TRC TRE Left igus e-chainsystems
triflex R | TRCTRE | Accessories | triflex R-Set - universal module

View
Right
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Universal module for any robotic motion

triflex RS is a very compact universal module that can be attached
to the fastening points on the robot. Applications in very limited space can be realized, thanks to the small installation height and to the fact that triflex RS can be installed parallel to the robotic arm.
triflex RS with integrated spring mechanism allows efficient energy
Fax
supply to the robotic head, without stress on the cables. The triflex
R kit offers all advantages of proven triflex accessories, such as the FlexBar, universal assembly kit and fiber rod module in one system. All triflex R features are also included in the universal triflex

RS module. Standard-package for all applications for immediate installation Integrated spring mechanism The first choice Saves space -
51147 Cologne
for robotic applications with limited space triflex RS - Extremely flat design,
igus GmbH
small installation height and closely routed on the robotic arm Outstanding service life Universal installation guides close to the robotic arm Mounting brackets for safe fastening Glide lead-through for a close and parallel guidance on the robotic arm Limit stop dog for a defined free movement Integrated recuperating spring prevents loop formations Single module, space-saving and quickly mounted on robot
Integrated recuperating spring prevents loop formations
3D + torsion
Movement range 300 - 700 mm (according to size)
2.22
www.triflex-r.eu
triflex R | TRCTRE | Accessories | triflex R-Set - universal module

TRC TRE
triflex RS - Installation Dimensions

A C
triflex R - More accessories available now ...
triflex RS - Fastening point, right
Universal module TRS for Series TRC.40/TRE.40 TRC.60/TRE.60 TRC.70/TRE.70 TRC.85/TRE.85 TRC.100/TRE.100
Part No. TRC/TRE.RS.40.R TRC/TRE.RS.60.R TRC/TRE.RS.70.R TRC/TRE.RS.85.R Part No. TRC/TRE.RS.40.RC TRC/TRE.RS.60.RC TRC/TRE.RS.70.RC TRC/TRE.RS.85.RC
A
[mm]
B
[mm]
Phone +49- (0) 22 03-96 49-800
620 885 885 885 A

[mm]
301 528 545 565 B

[mm]
95 150 167 167 C

[mm]
triflex R-Set with cover (barrier)

Creates more mounting space on robots - e.g. for switch cabinets or valve terminals applications For upside down
triflex RS - Fastening point, right, with cover Universal module TRS for Series TRC.40/TRE.40 TRC.60/TRE.60 TRC.70/TRE.70 TRC.85/TRE.85 TRC.100/TRE.100
Enables the use of triflex RS in
applications with extreme movements
620 885 885 885
301 528 545 565
95 150 167 167 167 C

[mm]
TRC/TRE.RS.100.RC 912,5 614 Part No. TRC/TRE.RS.40.L TRC/TRE.RS.60.L TRC/TRE.RS.70.L TRC/TRE.RS.85.L TRC/TRE.RS.100.L Part No. TRC/TRE.RS.40.LC TRC/TRE.RS.60.LC TRC/TRE.RS.70.LC TRC/TRE.RS.85.LC A
[mm]
triflex RS - Fastening point, left Universal module TRS for Series TRC.40/TRE.40 TRC.60/TRE.60 TRC.70/TRE.70 TRC.85/TRE.85 TRC.100/TRE.100
B
[mm]
620 885 885 885
301 528 545 565
95 150 167 167 167 C

[mm]
43 Adapter brackets for robots from stock

43 adapter bracket types from stock for many different robots For all triflex RS modules
912,5 614 A
[mm]
For assembly to
triflex RS - Fastening point, left, with cover Universal module TRS for Series TRC.40/TRE.40 TRC.60/TRE.60 TRC.70/TRE.70 TRC.85/TRE.85 TRC.100/TRE.100 Fastening point, right B
[mm]
the side or on top many brackets
Free download of 3D CAD files for www.igus.eu/triflexbrackets
620 885 885 885
301 528 545 565
95 150 167 167 View
triflex R fixation to axis 6 Part No. TR.907.667.Inner

One axis diameter (30 mm) for all robots fast assembly
Easy and
For triflex R mounting bracket with CFX For triflex R mounting bracket
clamps (TR.XX.20.30) triflex R-Set with cover for the additional support
with tiewrap plates (TR.XX21.30) exchange kit of switch cabinets or valve terminals
For TR.XX.22.30 Quick page 2.9-11
www.triflex-r.eu
2.23
Fax
+49- (0) 22 03-96 49-222
[mm]
triflex R
TRC TRE
TRCTRE | Accessories | Fiber rod module | Installation kit | FlexBar

Other accessories available for special applications...
Fiber rod module, universal assembly kit and FlexBar as individual parts for triflex R
igus e-chainsystems
Fiber rod module: For applications where too much flexibility is not desired. Universal installation kit: Universal installation kit allows the attachment of fiber rod modules in any given position, relative to the robotic arm. FlexBar: For robot-applications with extreme movements in the 4th to 6th axis and avoidance from loops
Product range - Fiber rods

Part No. TRC/TRE with mounted fiber rods
TRC.F.40.1000.1.0/TRE.F.40.1000.1.0 TRC.F.40.0900.1.0/TRE.F.40.0900.1.0 TRC.F.40.0800.1.0/TRE.F.40.0800.1.0* TRC.F.40.0700.1.0/TRE.F.40.0700.1.0 TRC.F.40.0600.1.0/TRE.F.40.0600.1.0 TRC.F.40.0500.1.0/TRE.F.40.0500.1.0 TRC.F.40.0400.1.0/TRE.F.40.0400.1.0 TRC.F.60.1400.1.0/TRE.F.60.1400.1.0
Length ca. max. load [m] [kg/m]
1,0 0,9 0,8 0,7 0,6 0,5 0,4 1,4 1,2 1,0 0,8 0,6 0,4 1,8 1,6 1,4 1,2 1,0 0,8 2,0 1,8 1,6 1,4 1,2 1,0 0,8
0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,0 1,2 1,4 1,6 1,8 2,0 1,4 1,6 1,8 2 2,2 2,4 1,4 1,7 1,9 2,1 2,3 2,6 3,0 1,6 2,0 2,4 2,2 2,6 3,0
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fiber rod modules - Intelligent problem solution through triflex R 60
directed pretension (for TRC/TRE)
triflex R 40
TRC.F.60.1200.1.0/TRE.F.60.1200.1.0 TRC.F.60.1000.1.0/TRE.F.60.1000.1.0* TRC.F.60.0800.1.0/TRE.F.60.0800.1.0 TRC.F.60.0600.1.0/TRE.F.60.0600.1.0 TRC.F.60.0400.1.0/TRE.F.60.0400.1.0 TRC.F.70.1800.1.0/TRE.F.70.1800.1.0
triflex R 70
TRC.F.70.1600.1.0/TRE.F.70.1600.1.0 TRC.F.70.1400.1.0/TRE.F.70.1400.1.0 TRC.F.70.1200.1.0/TRE.F.70.1200.1.0* TRC.F.70.1000.1.0/TRE.F.70.1000.1.0 TRC.F.70.0800.1.0/TRE.F.70.0800.1.0 TRC.F.85.2000.1.0/TRE.F.85.2000.1.0 TRC.F.85.1800.1.0/TRE.F.85.1800.1.0 TRC.F.85.1600.1.0/TRE.F.85.1600.1.0 TRC.F.85.1400.1.0/TRE.F.85.1400.1.0* TRC.F.85.1200.1.0/TRE.F.85.1200.1.0 TRC.F.85.1000.1.0/TRE.F.85.1000.1.0 TRC.F.85.0800.1.0/TRE.F.85.0800.1.0
Fax
N
triflex R 85
Universal installation kit -
51147 Cologne
Easy engineering of the triflex R 100
igus GmbH
fiber rods (for TRC/TRE)
TRC.F.100.2000.1.0/TRE.F.100.2000.1.0 2,0 TRC.F.100.1800.1.0/TRE.F.100.1800.1.0 1,8 TRC.F.100.1400.1.0/TRE.F.100.1400.1.0* 1,4 TRC.F.100.1600.1.0/TRE.F.100.1600.1.0 1,6 TRC.F.100.1200.1.0/TRE.F.100.1200.1.0 1,2 TRC.F.100.1000.1.0/TRE.F.100.1000.1.0 1,0
M
Installation kit for Series TRC/TRE.40 TR.40.80 TR.60.80 TR.70.80 TR.85.80 TR.100.80 Part No. TR.60.90 TR.70.90 TR.85.90 TR.100.90 Part No.
*recommended lengths of the fiber rods
Product range - Universal installation kit

X 40 40 75 75 75 X 40 75 75 75 Y 30 30 80 80 80 Y 30 80 80 80 M N D
[mm] [mm] [mm] [mm] [mm]
475 325 6,3 475 325 6,3 875 575 12,5 875 575 12,5 875 575 12,5 M N D
Product range - FlexBar

FlexBar - Universal fiber rod module for extreme robotic movements (for TRC/TRE) FlexBar for Series TRC/TRE.60 TRC/TRE.70 TRC/TRE.85 TRC/TRE.100
[mm] [mm] [mm] [mm] [mm]
475 325 6,3 875 575 12,5 875 575 12,5 875 575 12,5
The igus universal module as page 2.22 standard triflex R-Set
2.24
www.triflex-r.eu
triflex R | TRCTRETRL | Accessories | Protectors | Heat shield
TRC TRE TRL
triflex R protectors - high safety under extreme operating conditions

To achieve long life cycles under heavy loads resulting from impact or friction on the robots e-chains , optional protectors can be fitted
at the contact points gliding over edges
Easy assembly and quick replacement Absorptive Light
TR.XX.10
Free positioning on any e-chain link
For Series TRC/TRE.40 TRC/TRE.60 TRC/TRE.70 TRC/TRE.85 TRC/TRE.100 TRC/TRE.125
Part No. protectors TR.40.10 TR.60.10 TR.70.10 TR.85.10
D
[mm]
A
[mm]
upon request upon request upon request
55 80 102 118 133 170
27 40 50 59 67 82 TR.85.30
Phone +49- (0) 22 03-96 49-800
TR.100.10 upon request TR.125.10 upon request
triflex R cover: Heat shield - TR.XX.15

Protection against weld spatter and metal splashes at temp. of up to 600C (short-term) strips For Series TRC/TRE/TRL.40 TRC/TRE/TRL.60 TRC/TRE/TRL.70 TRC/TRE.85 TRC/TRE/TRL.100 Asbest-free Base support: Fabric Coating: Aramid Easy to replace via longitudinally positioned velcro fastenings TR.XX.15 Part No.
YY = Jacket length
Elastic sealing
Standard lengths available ex stock Standard lengths

[mm]
TR.40.15. YY TR.60.15. YY TR.70.15. YY TR.85.15. YY TR.100.15. YY
500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000
TR.XX.15
Standard protective jacket - TR.XX.16

Temperature up to room temp. Coating: None fastenings For Series TRC/TRE/TRL.40 TRC/TRE/TRL.60 TRC/TRE/TRL.70 TRC/TRE.85 TRC/TRE/TRL.100 Elastic sealing strips Base support: Fabric Silicon-free Standard Easy to replace via longitudinally positioned velcro
lengths available ex stock TR.XX.16 Part No.

YY = Jacket length
Standard lengths
[mm]
500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000
TR.XX.16
Light protective jacket - TR.XX.17

Temperature up to room temp. bonded web) Coating: None positioned velcro fastenings For Series TRC/TRE/TRL.40 TRC/TRE/TRL.60 TRC/TRE/TRL.70 TRC/TRE.85 TRC/TRE/TRL.100 Base support: Fabric (spunEasy to replace via longitudinally Elastic sealing strips Silicon-free
Standard lengths available ex stock TR.XX.17 Part No.

YY = Jacket length
Standard lengths
[mm]
500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000
TR.XX.17
page 2.9-2.11
www.triflex-r.eu
2.25
Fax
+49- (0) 22 03-96 49-222
TR.85.30
Abrasion-resistant TPU material
Easy
triflex R
TRC TRE TRL
triflex R | Series TRCTRETRL | Design | Filling
Choice of the right e-chain length Determining the cable area igus e-chainsystems
Filling and correct sizing - Clearance for cables and hoses is important when filling triflex R, in order to compensate for friction forces due
to relative movement between e-chain and filling. The following
serves as a rule of thumb: The total of all cable/hose diameters must not exceed 60% of the available cross section. A clearance of min. 10% (min. 1mm) needs to be maintained towards the next cable and the triflex R. Please see the attached chart for available
cross sections. igus will be glad to run such calculations for you.
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
For Series TRC/TRE TRC/TRE.30 TRC/TRE.40 TRC/TRE.60 Mounting bracket TR.70.01 - Strain relief for electric cables TRC/TRE.70 TRC/TRE.85 TRC/TRE.100 TRC/TRE.125
Effective areas
[mm ]
2
For Series TRL TRL.30 TRL.40 TRL.60 TRL.70 TRL.100
Effective areas
[mm ]
2
313 508 1144 1788 2431 3176 4584
313 670 1499 2342 4125
Fax
Example of determining cable area ALeitung = dx 4

2
____________________________________________________________________________________________________
51147 Cologne
Examples A1
: = (10 mm x 10 mm x ) /4 = 78,5 mm x 7 (number of cables)

2
igus GmbH
We would be glad to help you in the selection of the right size with our triflex R project planning software
= 549,50 mm
____________________________________________________________________________________________________
A2
= (18 mm x 18 mm x ) /4 = 254,34 mm
2
18
10 10
10
____________________________________________________________________________________________________
10
10 6 6 10 6 6 6 6
A3
= (22 mm x 22 mm x ) /4 = 379,94 mm
2
TRC.70
10
TRC.40
____________________________________________________________________________________________________
22s
6 6
6 6
ALeitung
= A1 + A2 + A3 = 1183,7 mm
The smaller the ratio between the effective area and the Examples of filling TRC.70 and TRC.40 sum of the cable areas, the lower the load on the cables
2.26
www.triflex-r.eu
triflex R | Series TRCTRETRL | Accessories | Filling
TRC TRE TRL
Customer-specific special cable for robotic and torsion applications

Control, motor, servo, bus and data cables unshielded cables from 500 m Shielded and Special Outer jacket material: PVC, PUR, TPE
triflex R - Tests in the igus lab
Torsion area according to requirement
The service life of cables in torsion applications depend disproportionately on the exact progression of the angle of torsion and the cable length of the exact application. As a single test facility is often insufficient, chainflex cables are tested on various constructional
systems. Your torsion cables are tested as realistic as possible for your application. For this purpose, igus uses up to 8 different test
facilities in the in-house laboratory.
Phone +49- (0) 22 03-96 49-800
The proven CFROBOT cable family that is available from stock is now UL and CSA certified. All deliveries from 05/2011 are manufactured with the approvals. From 1 m, no minimum requirements 180 on 1 m 3.000.000 cycles tested More information www.igus.eu/chainflexnews Testing facility at the igus laboratory
NEW in this catalog

CF77.UL.D - chainflex PUR control cable, 180 twistable
For twistable load requirements More information www.igus.eu/chainflexnews Torsion test of CF-ROBOT
triflex R - readychain cable packages for robots

High component holding times and low downtimes are of the highest priority in manufacturing plants. With a triflex R readychain we

design and develop a customized readychain system for you,
consisting of the "construction kits" triflex R, chainflex and igus

connectors. An installation can of course be executed by our triflex R instalation engineers on your site.
Your advantages:
Reduces your storage costs to zero for cables, e-chain and
connectors
Cuts your running time by half
Responds flexibly Reduce the Ready-made packages in 3 to 10 days

page 2.9-2.11
to order variations
Minimize machine downtimes
number of suppliers and orders by 75%
www.triflex-r.eu
2.27
Fax
+49- (0) 22 03-96 49-222
chainflex robotic cables CF ROBOT Twistable cables for robots available from stock
Sectors: Robotic and 3D applications
triflex R
TRC TRE TRL
triflex R | Series TRCTRETRL | igus assembly service

We maximize your robot applications service life igus e-chainsystems

Robot applications are very diverse and sometimes extremely complex in terms of configuration. To maximize your robot applications service life with triflex R, igus has a specially trained,

robotics planning and installtion team which can install triflex R e
chains into your applications. Minimize your planning effort by
delegating as many tasks as possible to us. Our trained staff offer support toward smooth project implementation every step of the way - whether you simply want to consult our assembly team or have an entire system of machines planned and installed. By telephone we can always provide answers to a host of questions and point out all the advantages of triflex R for your company. On
site, we can acquire all the data necessary for preparing detailed
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
planning documents. From project planning through customized quotations right up to expert installation of the triflex R on your site,
we remain at your service round the clock.
On-location assembly by the igus specialist team
We also offer guarantee certificates for complete systems No minimum order quantities, no surcharges 1500 staff in Germany and at 26 international subsidiaries and offices. Stations in over 30 other countries
Fax
Your advantage
We are wherever you need us Your service requirements are fulfilled quickly by experts on location Guaranteed, fast worldwide delivery Spare parts are available from stock at short notice
51147 Cologne
Order tracking via igus "i-net" - www.igus.de/en/i-net
igus GmbH
igus system warranty - igus warranty certificates will be issued

for your application individually. "chain, cable, warranty"
2.28
www.triflex-r.eu
Series TRCTRETRL | Applications | Tests with a practical orientation
TRC TRE TRL
Phone +49- (0) 22 03-96 49-800
iF-award-winning triflex R TRE for a safe
Cable management in a TV studio with triflex R
energy supply also in office equipment
igus System E6 and triflex R

Torsion testing of triflex R in
TRE in a Y/Z-gantry
the igus laboratory, Cologne
igus E2 e-tube and triflex R

Optimal cable guidance even under extreme conditions, such as here in the Jungmeier roof tile plant
page 2.9-2.11
in a processing machine
Many well-known companies are already taking advantage of triflex R. For example: Alcan, Audi AG, BMW, DaimlerChrysler, Drr, Eisenmann, Fanuc, Ford, Index, ISE, Kawasaki, Kuka, Land Rover, Opel, Renault, SCA Schucker, Tower Automotive, Toyota, Volkswagen.
2.29
Fax
+49- (0) 22 03-96 49-222
triflex R
lex rif t y s a e
2.30
for 3
ons ati plic ap D
2.31
easy triflex e-chain for 3D-applications
The triflex Series was developed to realize safe energy supply in the case of multi-dimensional movements. In doing so the flexibility of a hose was combined with the stability of an e-chain and its defined radii. With the easy triflex the installation of cables, wires and hoses has also become childs play. In case of flexible crossbars the cables are now simply pushed into the echain from above or below. The unique modular program allows you to follow very complex movements. For Example: Combine 1-axis, 2axis and 3-axis movement links in one e-chain .

Typical industries and applications Machine tools Robots Handling equipment Material handling Plastics machinery Construction machines Vehicles Machinery of all kinds Medical equipment Semicon office furniture
iF-Design awards for easy triflex -design
Torsional motion possible UL94-V2 classifications
2.32
Robots with igus easy triflex e-chains on an assembly line

easy triflex e-chains for multi-dimensional

easy triflex e-chains also for easy

movements on a production line
applications - here an aesthetic application
Next Page
2.33
easy triflex
easy triflex | Simple filling from 2 sides
easy chain principle simply press cables in
Select this modular e-chainsystem for:

3-axis motions in all kinds of machinery Some robotics applications Very fast cable assembly with "Easy" principle Simple filling from two sides Where rectangular shapes fit better Combination of different bending radii and movement directions Lengthen and shorten anywhere KMA mounting brackets with integrated strain relief You can find more technical data about the material, chemical resistance, temperatures chapter design, from page 1.38
Material igumid NB UL94-V2 classification
Selection table
Series Inner height Bi 1/Bi 2 [mm] Inner width Bi 3 [mm] 25 32 50 75 Outer width/Outer height Ba [mm] 34 50 68 96 Bending radii R [mm] 048 - 200 075 - 250 100 - 250 140 - 300 2.36 2.36 2.36 2.36 Page
Single-axis and double-axis movement

E332.25 E332.32 E332.50 E332.75 13 17 26 38,5
Triple-axis movement
E333.25 E333.32 E333.50 E333.75 13 17 26 38,5 25 32 50 75 34 50 68 96 048 - 200 075 - 250 100 - 250 140 - 300 2.36 2.36 2.36 2.36
2.34
easy triflex | Assembly Instructions
Assembling | easy triflex 1
Twist and snap in
Shorten and lengthen at any given point
Separating | easy triflex 1
Lever the easy triflex
Twist and separate - For Series E333 you have to separate the "middle" pin
side link with screwdriver
Filling | easy triflex 1
www.igus.de/en/video
2.35
easy triflex
34
50
17 17
68
26 26
96
38,5 38,5
E332 E333
easy triflex | Series E322E333
13 13
Price index
UL94-V2 classification
Torsional motion possible
iF-Design awards for easy triflex design
Easy to fill - simply press cables in and easy to take the cables out
When to use the Series E332/E333: If simple filling with complex movements is required If simple filling from both sides with complex movements is required For repair and supplementation of existing triflex Systems
KMA split-open mounting bracket with integrated strain relief Patented "push-button-principle" Shorten and lengthen at any given point Different bending radii and directions can be combined Simple filling from 2 sides "easy chain "-principle
simply press in cable along the inner radius or the outer radius 3-Axis motions in machinery of all kinds Robotics applications possible iF-Design Award Winner
When not to use them: If complex robotics applications are required triflex R - TRE, from page 2.14
For circular movements with high loads System twisterchain , from page 2.56
Order example of a complete e-chain
Indicate e-chain -lengths or number of links! Example: 2 m or 68 links
If chip protection is necessary System triflex , from page 2.42
2,0 m E333.50.100/100.0 1 set 333.50.12PZ
e-chain
Mounting bracket
2.36
Available from stock. Delivery in 24h or today! (Delivery time means time until shipping of goods)
easy triflex | Series E322E333 | Dimensions and Technical Data
E332 E333
Series E332.25.2 - single/double-axis movement

R H D K 048 130 095 195 075 185 125 280 100 235 150 360 125 285 175 440 150 335 200 515 175 385 225 595 200 435 250 675 D
S S/2
H - Ba
T R
H D K
200 130 305
250 155 385
300 180 465
350 205 545
450 255 700
550 305 865
Series E332.25.2.
Pitch T = 14,5 mm/link Links/m = 69 (1000,5 mm) Dim. E = 10 mm Ba = 34 mm e-chain length = S/2 + K
Series E332.32.2.
Pitch T = 25 mm/link Links/m = 40 (1000 mm) Dim. E = 20 mm Ba = 50 mm e-chain length = S/ + K 2

R H D K 100 270 195 435 125 320 220 520 150 375 245 590 200 470 295 750 250 570 345 910
Ba
075
100
125
150
200
250
Phone +49- (0) 22 03-96 49-800

H
Series E332.50.2. Series E332.75.2 - single/double-axis movement

R H D K 140 380 240 550 175 450 275 660 200 500 300 740 250 600 350 900 300 700 400 1060 Pitch T = 30 mm/link Links/m = 34 (1020 mm) Dim. E = 25 mm Ba = 68 mm e-chain length = S/ + K 2
Series E332.75.2.
Series E333.25 - triple-axis movement

R H D K 048 230 145 350 075 335 200 515 100 435 250 675 125 535 300 830 150 635 350 990 175 735 400 1150 200 835 450 1300
E H - Ba
*The bending radii are doubled R* in the case of the Series E333 !

H D K 350 205 545 450 255 700 550 305 860 650 355 1020 850 455 1300 1050 555 1605 Ba R 075 100 125 150 200 250
Series E333.25.
Pitch T = 14,5 mm/link Links/m = 69 (1000,5 mm) Dim. E = 10 mm Ba = 34 mm e-chain length = S/ + K 2
Series E333.32.

R H D K 100 470 295 750 125 570 345 910 150 670 395 1070 200 870 495 1380 250 1070 595 1690
Series E333.50. Series E333.75 - triple-axis movement

R H D K 140 660 380 990 175 800 450 1210 200 900 500 1400 250 1100 600 1700 300 1300 700 2000 Pitch = 30 mm/link Links/m = 34 (1020 mm) Dim. E = 25 mm Ba = 68 mm e-chain length = S/ + K 2
Series E333.75.
Pitch = 36 mm/link Links/m = 28 (1008 mm) Dim. E = 25 mm Ba = 96 mm e-chain length = S/ + K 2
Technical Data
C
Material - permitted temperature C Flammability class, igumid NB
igumid NB / -40 up to +80 C VDE 0304 IIC UL94 V2 Details of material properties page 1.38 page 2.35
www.igus.de/en/E332
www.igus.de/en/E333
2.37
Fax
S S/2
+49- (0) 22 03-96 49-222
easy triflex
E332 E333
Bi 3
easy triflex | Series E322E333 | Product Range
Single-axis movement - Series E332

Part No. Bi 1/Bi 2 [mm] Bi 3 [mm] Ba [mm] R [mm] Bending radii .0 .0 .0 .0 13 17 26 38,5 25 32 50 75 34 50 68 96 075 100 125 150 200 250 100 125 150 200 250 140 175 200 250 300 Weight [kg/m] 0,70 0,90 1,40 2,35
Bi 2
igus e-chainsystems
E332.25.2. E332.32.2.
Ba
048 075 100 125 150 175 200
E332.50.2. E332.75.2.
Bi 1
max. 9
max. 12
max. 21
max. 33
Supplement Part No. with required radius (R). Example: E332.50.2. 100 .0 0 = standard color, other colors page 1.39
E332.25 E332.32 E332.50 E332.75
Part No. structure E332. 50.2. 100. 0 Part No.

Color black Bending radius Width Serie
Pitch [mm] 14,5 25 30 36
R R
E332.25 E332.32 E332.50 E332.75
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Bi 3
Double-axis movement - Series E332

Part No.
Bi 2
Bi 1/Bi 2 [mm] Bi 3 [mm] Ba [mm] R [mm] Bending radii / / / / .0 .0 .0 .0 13 17 26 38,5 25 32 50 75 34 50 68 96 075 100 125 150 200 250 100 125 150 200 250 140 175 200 250 300
Weight [kg/m] 0,70 0,90 1,40 2,35
E332.25.2. E332.32.2.
Ba
048 075 100 125 150 175 200
E332.50.2. E332.75.2.
Fax
Bi 1
max. 9
max. 12
max. 21
max. 33
Supplement Part No. with required radius (R). Example: E332.75.2. 200 0 = standard color, other colors *RBR = Reversal Bending Radius page 1.39
/ 200 .0
E332.25 E332.32 E332.50 E332.75
Part No. structure E332. 75.2. 200/ 200. 0

Color black Bending radius Bending radius Width Serie
Part No.
Pitch [mm] 14,5 25 30 36
RBR*
51147 Cologne
R R
E332.25 E332.32 E332.50 E332.75
igus GmbH
Bi 3
Triple-axis movement - Series E333

Part No.
Bi 2
Bi 1/Bi 2 [mm] Bi 3 [mm] Ba [mm] R [mm] Bending radii / / / .0 .0 .0 13 17 26 25 32 50 34 50 68 075 100 125 150 200 250 100 125 150 200 250
Weight [kg/m] 0,70 0,90 1,40 2,35
E333.25. E333.32.
Ba
048 075 100 125 150 175 200
E333.50. E333.75.
Bi 1
140 175 200 250 300 .0 38,5 75 96 / The bending radii are doubled in the case of the Series E333 !
max. 9
max. 12
max. 21
max. 33
Supplement Part No. with required radius (R). Example: E333.50. 100 0 = standard color, other colors *RBR = Reversal Bending Radius page 1.39
/ 100 .0
E333.25 E333.32 E333.50 E333.75
Part No. structure E333. 50. 100/ 100. 0

Part No. E333.25 E333.32 E333.50 E333.75
Pitch [mm] 14,5 25 30 36
RBR*
2.38
www.igus.de/en/E332
www.igus.de/en/E333
Series E322E333 | Accessories | Mounting Brackets, KMA

Moving end with bore 333...1PZ(B)
E332 E333
Option KMA* - The Standard

Bolted connection outside of e-chain cross-section
19 19
Split-on KMA mounting bracket Corrosion-resistant Available with or without strain relief tiewrap plates Universal mountable with attachment capability on all sides 333...2PZ(B) *KMA = Polymer Metal Mounting Bracket Fixed end with pin These fastening variants result automatically on selection of dividable KMA mounting brackets
333...1PZ(B) Moving end E E
333...2PZ(B) Fixed end

For high loads, we recom-
mend screwing the mounting brackets to the e-chain .
Contact us if you have any 8 questions. A D D A
Part No. structure 333.32. 12. PZB A
Full set = 12 Mounting brackets for selected e-chain type
For e-chain
Part No. Full set with tiewrap plate
Part No. tiewrap plate 333.25. 12 PZ
Dim. Dim. Dim. Dim. Dim. Dim. B 7 15 15 15 C 22 46 50 55 D 52 82 100 125 E 4,5 6,5 6,5 6,5 K Number 15 15 15 3 5 7
[mm] [mm] [mm] [mm] [mm] [mm] of teeth
Full set, for both ends: 333. 32. 12 PZB +tiewrap plate Single-part order: 333. 32. 1 PZB +tiewrap plate Mounting bracket with bore 333. 32. 2 PZB +tiewrap plate Mounting bracket with pin
Full set without A 43 66 84 109
E332.25.2 / E333.25 E332.32.2 / E333.32 E332.50.2 / E333.50 E332.75.2 / E333.75
333.32. 12 PZB 333.32. 12 PZ 333.50. 12 PZB 333.50. 12 PZ 333.75. 12 PZB 333.75. 12 PZ
For the preassembled mode please add the index A eg. 333.25. 12 PZB A
Tiewrap plate as individual part Special tiewrap plates for easy triflex with KMA mounting brackets
Single-piece for installation inside switch cabinets or machine assembly Easy to assemble, no need for screws Part No. Tiewrap plate 333.32.ZB 333.50.ZB 333.75.ZB Width [mm] 40 58 83 Number of teeth 3 5 7 E332.32.2 / E333.32 E332.50.2 / E333.50 E332.75.2 / E333.75 For Series
page 2.35
www.igus.de/en/E332
www.igus.de/en/E333
2.39
Fax
Amust be indicated on preassembled configurations With assembled strain relief tiewrap plates
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
10
E332 E333
Series E322E333 | Accessories | Mounting Brackets, Steel, Flange

Moving end with bore 330...1
Option steel - flange

One part for all e-chain widths
30 30
Electrically conductive Flush mounting Galvanized steel Frontal attachment option in the case of steel flange mounting brackets Bolted connection outside of e-chain cross-section
10 10 330...2 Fixed end with pin
330...2 Fixed end T F
330...1 Moving end
Part No. structure 330. 25. 12. A

Amust be indicated on preassembled configurations Full set = 12 Width Mounting brackets for selected e-chain type
Fax
E For e-chain
E Part No. Full set 330.25. 12 330.32. 12 330.50. 12 330.75. 12 A 44 66 84 109 M 55 84 102 127 C 29 44 62 90 L 55 88 106 131 T 1,5 2 2 2 A E 10,5 20 25 25 F 6,5 7 7 7 G 9 9 9 9
Full set, 4 parts 2 with pin / 2 with bore: 330. 25. 12

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
51147 Cologne
Single-part order: 330. 25. 1 Mounting bracket with bore 330. 25. 2 Mounting bracket with pin
E332.25.2 /E333.25 E332.32.2 /E333.32 E332.50.2 /E333.50 E332.75.2 /E333.75
igus GmbH
For the preassembled mode please add the index A eg. 330.25. 12
2.40
www.igus.de/en/E332
www.igus.de/en/E333
Series E322E333 | Accessories | Mounting Brackets, Steel, Angle

E332 E333
Option steel - angle

90
Bolted connection outside of e-chain cross-section Electrically conductive Galvanized steel Bolted connection outside of e-chain cross-section possible
70
5 338...2 Fixed end with pin
Possible installation conditions Further installation angles installation sketch
338...2 Fixed end
338...1 Moving end
Dimensions and order configurations Phone +49- (0) 22 03-96 49-800

Full set = 12 Width Mounting brackets for selected e-chain type
Part No. structure J 338. 25. 12. B D E C Full set, 4 parts 2 with pin / 2 with bore: For e-chain
Part No. Full set 338.25. 12 338.32. 12 338.50. 12 338.75. 12
A 17 24 42 65
B 6,25 5,5 5,5 5,5
C 28 47 77 77
D 6 8 12 12
E 16 24 35 35
F 14 20 24 24
G 5,5 7 9 9
H 33,8 49 67 95
I 31 45 62 90
J 8,5 11 15 15
338. 25. 12 Single-part order: 338. 25. 1 Mounting bracket with bore 338. 25. 2 Mounting bracket with pin
[mm] [mm]
[mm] [mm]
[mm] [mm]
[mm] [mm]
[mm] [mm]
E332.25.2 / E333.25 E332.32.2 / E333.32 E332.50.2 / E333.50 E332.75.2 / E333.75
page 2.35
www.igus.de/en/E332
www.igus.de/en/E333
2.41
Fax
+49- (0) 22 03-96 49-222
2.42
triflex
Closed, 3D-applications
2.43
triflex enclosed, 3D applications

triflex - e-chain for 3D-motion. The triflex Series was developed to realize safe energy supply in the case of multi-dimensional movements. In doing so the flexibility of a hose was combined with the stability of an e-chain and its defined radii. The unique modular program allows you to follow very complex movements. For example: Combine 1-axis, 2-axis and 3-axis movement links in one e-chain .

Typical industries and applications Machine tools Robots Handling equipment Material handling Plastics machinery Construction machines Vehicles Machinery of all kinds Medical equipment
iF-Design awards for triflex design
Torsional motion possible UL94-V2 classifications
2.44
Various triflex e-tubes on the inside of a machining center
triflex for 3 movement directions combined
triflex 332 as unsupported link
with triflex for 1 movement direction
from machines to control desk
Next Page
2.45
triflex
triflex | For 3D-movements, enclosed
Completely enclosed
Select this modular, robust, e-chainsystem for:

3-axis motions in machinery of all kinds Dirty environments High tensile strength Where rectangular shapes fit better Side-mounted unsupported
Material igumid NB UL94-V2 classification
Completely enclosed - protection against dirt and chips Combinations of varying bending radii and moving axes Connecting and separating possible at every link Flanged mounting brackets or mounting brackets angle, galvanized steel Series 352 and 353 snap-open, 50 mm cross-section Combination Series 353/333 possible Cost-effective design for complex movements You can find more technical data about the material, chemical resistance, temperatures chapter design, from page 1.38
Selection table
Series Inner height/Inner width Bi [mm] Outer width/Outer height Ba [mm] 26 50 68 96 26 50 68 96 68 68 Bending radii R [mm] 038 - 100 075 - 250 100 - 250 140 - 300 038 - 100 075 - 250 100 - 250 140 - 300 100 - 250 100 - 250 2.48 2.48 2.48 2.48 2.48 2.48 2.48 2.48 2.48 2.48 Page
Single-axis and double-axis movement:

332.16 332.32 332.50 332.75 333.16 333.32 333.50 333.75 352.50 353.50 16 32 50 75 16 32 50 75 50 50
Triple-axis movement:
Snap-open Series:
2.46
triflex | Assembly Instructions
Assembling | triflex 1
Twist and snap in
Snap in pin "pushbutton-principle"
Separating | triflex 1
Release side link
Twist and separate
Filling | triflex - Serien 352 und 353
To open Series 352 and Series 353 only - Insert screwdriver into slot on top of lid and push down
2.47
triflex
332 333 352 353

Price index
System triflex | Series 332333352353 16
32
50
75
50
Series 332/333
Series 352/353
Torsional motion possible
iF-Design awards for triflex design
Release side link, twist and separate
To open Series 352 and Series 353 only - Insert screwdriver into slot on top of lid and push down
KMA, flanged and angled mounting brackets available When to use the Series 332/333/352/353: For applications that move within two or three axes (combined rotary and circular movements) If chip protection is required Combinations of varying bending radii and moving axes Completely enclosed Protection against dirt and chips Combination of Series 353 and Series 333 possible Series 352 and 353 snap-open, 50mm cross-section Cost-effective design for complex movements Assembling and separating at any given point When not to use them: For complex robotic applications triflex R - TRC, from page 2.12
High tensile strength
Order example of a complete e-chain
For gliding applications, use other e-chains /Tubes of similar dimensions
Indicate e-chain -lengths or number of links! Example: 2 m or 68 links
System E4, chapter 7 For rotary movements System twisterchain , from page 2.56
2,0 m 332.50.100/100.0 with 2 separators 351assembled every 2 link

nd
e-chain
Interior separation Mounting bracket
1 set 338.50.12 2.48
triflex | Series 332333352353 | Dimensions and Technical Data
332 333 352 353
332.16 - single/double-axis movement

R H D K 038 105 070 200 048 125 080 230 075 180 105 315 100 230 130 400
T R E H - Ba H D S S/2
332.32 - single/double-axis movement

R H D K 075 200 130 305 100 250 155 385 125 300 180 465 150 350 205 545 200 450 255 700 250 550 305 865
Ba
Series 332.16
Pitch = 13,3 mm Links/m = 76 (1011 mm) Dim. E = 10 mm Ba = 26 mm e-chain length = S/ + K 2
Series 332.32
Pitch = 25 mm Links/m = 40 (1000 mm) Dim. E = 20 mm Ba = 50 mm e-chain length = S/ + K 2
332.50/352.50 - single/double-axis movement

R H D K 100 270 195 435 125 320 220 520 150 375 245 590 200 470 295 750 250 570 345 910
Phone +49- (0) 22 03-96 49-800

H
Series 332.50/352.50 332.75 - single/double-axis movement

R H D K 140 380 240 550 175 450 275 660 200 500 300 740 250 600 350 900 300 700 400 1060 Pitch = 30 mm Links/m = 34 (1020 mm) Dim. E = 25 mm Ba = 68 mm e-chain length = S/ + K 2
Series 332.75
333.16 - triple-axis movement

R H D K 038 180 105 320 048 220 125 380 075 330 180 550 100 430 230 710
S/2
E H - Ba
*The bending radii are doubled

R*
in the case of the Series 333 !
333.32 - triple-axis movement

R H D K 075 350 205 545 100 450 255 700 125 550 305 860 150 650 355 1020 200 850 455 1300 250 1050 555 1605
Ba
Series 333.16
Pitch = 13,3 mm Links/m = 76 (1011 mm) Dim. E = 10 mm Ba = 26 mm e-chain length = S/ + K 2
Series 333.32
333.50/353.50 - triple-axis movement

R H D K 100 470 295 750 125 570 345 910 150 670 395 1070 200 870 495 1380 250 1070 595 1690
Series 333.50/353.50 333.75 - triple-axis movement

R H D K 140 660 380 990 175 800 450 1210 200 900 500 1400 250 1100 600 1700 300 1300 700 2000 Pitch = 30 mm Links/m = 34 (1020 mm) Dim. E = 25 mm Ba = 68 mm e-chain length = S/ + K 2
Series 333.75
Technical Data
C
Material - permitted temperature C Flammability class, igumid G
igumid G / -40 up to +120 C VDE 0304 IIC UL94 HB Details of material properties page 1.38 page 2.47
Info
www.igus.de/en/332
www.igus.de/en/333
www.igus.de/en/352
www.igus.de/en/353
2.49
Fax
+49- (0) 22 03-96 49-222
triflex
332 333 352 353
triflex | Series 332333352353 | Dimensions
FLG
Unsupported length
HF FLG = with straight upper run H FLB FLB = with permitted sag Further information S = Length of travel S (FLG) S (FLB) H = Nominal clearence height HF = Required clearence height Design, page 1.12
igus e-chainsystems
Unsupported length 332.16

Fill weight [kg/m] 1.50 1.25 1.00 0.75 0.50 0.25 0 0 0.25 0.50 0.75 1.00 1.25 1.50 Unsupported length FLG / FLB [m] Length of travel S [m] 0 0.5 1.0 1.5 2.0 2.5 3.0 FLB

Fill weight [kg/m] 1.50 1.25 1.00 FLG 0.75 0.50 0.25 0 0 0.25 0.50 0.75 1.00 1.25 1.5 Unsupported length FLG / FLB [m] Length of travel S [m] 0 0.5 1,0 1.5 2.0 2.5 3.0 FLB
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
FLG
Fax
Unsupported length 332.50/352.50

Fill weight [kg/m] 3.00 2.50 2.00 1,50 FLB 1.00 FLG 0.50 0 0 0.50 1.00 1.50 2,00 2.50 3.00 Unsupported length FLG / FLB [m] Length of travel S [m] 0 1 2 3 4 5 6

Fill weight [kg/m] 3.00 2.50 2.00 1.50 FLB 1.00 FLG 0.50 0 0 0.50 1.00 1.50 2.00 2.50 3.00 Unsupported length FLG / FLB [m]
igus GmbH
51147 Cologne
Length of travel S [m] 0 1 2 3 4 5 6
Unsupported lengths for single-axis movement only!
2.50
Info
www.igus.de/en/332
www.igus.de/en/333
www.igus.de/en/352
www.igus.de/en/353
triflex | Series 332333352353 | Product Range
332 333 352 353

Ba Bi
Single-axis movement - enclosed Series 332/snap-open Series 352

Part No. 332.16. 332.32. 332.50. 332.75. 352.50. .0 .0 .0 Bi [mm] 16 32 50 75 50 Ba [mm] 26 50 68 96 68 R [mm] Bending radii 038 048 075 100 075 100 125 150 200 250 100 125 150 200 250 140 175 200 250 300 100 125 150 200 250 Weight [kg/m] 0,33 0,90 1,40 2,35 1,40
max.67 max.45 max.28
.0
Supplement Part No. with required radius (R). Example: 332.50. 100 .0 0 = standard color, other colors page 1.39 Part No. 332.16 332.32 332.50 Pitch [mm] 13,3 25 30 36 30
Color black Bending radius Width Serie
332.16 332.32 332./352.50 332.75 Part No. structure 332. 50. 100. 0
R R
Phone +49- (0) 22 03-96 49-800
332.75 352.50
Double-axis movement - enclosed Series 332/snap-open Series 352

Part No. 332.16. 332.32. 332.50. 332.75. / / / .0 .0 .0 Bi [mm] 16 32 50 75 Ba [mm] 26 50 68 96 R [mm] Bending radii 038 048 075 100 075 100 125 150 200 250 100 125 150 200 250 140 175 200 250 300 Weight [kg/m] 0,33 0,90 1,40 2,35 1,40
Ba Bi
max.67 max.45 max.28 max.14 mm
100 125 150 200 250 352.50. .0 50 68 / Supplement Part No. with required radius (R). Example: 332.50. 200 / 200 .0 0 = standard color, other colors page 1.39
*RBR = Reversal Bending Radius
332.16 332.32 332./352.50 332.75 Part No. structure 332. 50. 200/ 200. 0
Color black Bending radius Bending radius Width Series
Part No. 332.16
Pitch [mm] 13,3 25 30 36 30 RBR*
R R
332.32 332.50 332.75 352.50
Triple-axis movement - enclosed Series 333/snap-open Series 353

Part No. 333.16. 333.32. 333.50. 333.75. / / / .0 .0 .0 Bi [mm] 16 32 50 75 Ba [mm] 26 50 68 96 R [mm] Bending radii 038 048 075 100 075 100 125 150 200 250 100 125 150 200 250 140 175 200 250 300 Weight [kg/m] 0,33 0,90 1,40 2,35 1,40
Ba Bi
max.67 max.45 max.28 max.14 mm
.0 / Snap-open Series
100 125 150 200 250 353.50. .0 50 68 / Supplement Part No. with required radius (R). Example: 333.50. 100 / 100 .0 0 = standard color, other colors page 1.39 The bending radii are doubled in the case of the Series 333! Part No. 333.16 333.32 333.50 333.75 353.50
*RBR = Reversal Bending Radius
333.16 333.32 333./353.50 333.75 Part No. structure 333. 50. 100/ 100. 0
Pitch [mm] 13,3 25 30 36 30 RBR*
page 2.47
Info
www.igus.de/en/332
www.igus.de/en/333
www.igus.de/en/352
www.igus.de/en/353
2.51
Fax
.0 / Snap-open Series
+49- (0) 22 03-96 49-222
triflex
.0 Snap-open Series
max.14 mm
332 333 352 353
triflex | Series 332333352353 | Accessories | Interior Separation
Vertical Separators
Modular separators are available as interior separation
igus e-chainsystems
for the igus triflex System. They can be used for both

vertical and horizontal sub-division. If the separators are assembled every other link and turned 90, the etube can be sub-divided into four segments. We recommend ordering the e-tube preassembled, as subsequent assembly of separators is only possible after dismantling the e-tube. Please note that assembled separators have a different part number than unassembled separators.
Horizontal subdividing
Phone +49- (0) 22 03-96 49-800
Fax
+49- (0) 22 03-96 49-222
333, 351, 376
Vertical subdividing
51147 Cologne
332.75/333.75
78.8 Vertical Separator unassembled assembled 375 376 75
igus GmbH
18 2
332.50/333.50/352.50/353.50
Vertical Separator 53.6 assembled 351 50 unassembled 350
332.32/333.32
Vertical Separator 36.8 assembled 333 32 unassembled 332
2.52
Info
www.igus.de/en/332
www.igus.de/en/333
www.igus.de/en/352
www.igus.de/en/353
Series 332333352353 | Accessories | Mounting Brackets, KMA

Moving end with bore 333...1PZ(B)
332 333 352 353
Option KMA* - The Standard

Bolted connection outside of e-chain cross-section possible
19 19
Split-on KMA mounting bracket Corrosion-resistant Available with or without strain relief tiewrap plates Universal mountable with attachment capability on all sides 333...2PZ(B) *KMA = Polymer Metal Mounting Bracket Fixed end with pin These fastening variants result automatically on selection of dividable KMA mounting brackets
333...1PZ(B) Moving end E E
333...2PZ(B) Fixed end

For high loads, we recom-
mend screwing the mounting brackets to the e-chain .
Contact us if you have any 8 questions. A D D A
Part No. structure B C C B 333.32. 12. PZB A

Amust be indicated on preassembled configurations With assembled strain relief tiewrap plates Full set = 12 Mounting brackets for selected e-chain type
Phone +49- (0) 22 03-96 49-800
For e-chain
Part No. Full set with tiewrap plate 333.32. 12 PZB 333.50. 12 PZB 333.75. 12 PZB 333.50. 12 PZB
Part No. tiewrap plate 333.32. 12 PZ 333.50. 12 PZ
Dim. Dim. Dim. Dim. Dim. Dim. B 15 15 15 15 C 46 50 55 50 D 82 100 125 100 E 6,5 6,5 6,5 6,5 K Number 15 15 15 15 3 5 7 5
[mm] [mm] [mm] [mm] [mm] [mm] of teeth
Full set without A 66 84
Full set, for both ends: 333. 32. 12 PZB +tiewrap plate Single-part order: 333. 32. 1 PZB +tiewrap plate Mounting bracket with bore 333. 32. 2 PZB +tiewrap plate Mounting bracket with pin
332.32 / 333.32 332.50 / 333.50 332.75 / 333.75 Snap-open series 352.50 / 353.50
333.75. 12 PZ 109 333.50. 12 PZ 84
For the preassembled mode please add the index A eg. 333.32. 12 PZB A
Tiewrap plate as individual part Special tiewrap plates for triflex e-chains
Application: Accessory for igus e-chainsystems

Single-piece for installation inside switch cabinets or machine assembly Easy to assemble, no need for screws Number of teeth 3 5 7 332.32 / 333.32 332.50 / 333.50 332.75 / 333.75 352.50 / 353.50 For Series
Part No. Tiewrap plate 333.32.ZB 333.50.ZB 333.75.ZB
Width
[mm]
40 58 83
page 2.47
Info
www.igus.de/en/332
www.igus.de/en/333
www.igus.de/en/352
www.igus.de/en/353
2.53
Fax
+49- (0) 22 03-96 49-222
10
332 333 352 353
Series 332333352353 | Accessories | Mounting Brackets, Steel, Flange

Option steel - flange

30 30
Electrically conductive Flush mounting Galvanized steel Frontal attachment option in the case of steel flange mounting brackets Bolted connection outside of e-chain cross-section possible
10 10 330...2 Fixed end with pin
330...2 Fixed end T F
330...1 Moving end
Fax
Part No. structure 330. 32. 12. A

Amust be indicated on preassembled configurations Full set = 12 Width Mounting brackets for selected e-chain type
E For e-chain
E Part No. Full set 330.16. 12 330.32. 12 330.50. 12 330.75. 12 330.50. 12 A 35 66 84 109 84 M 53 84 102 127 102 C 21 44 62 90 62 L 57 88 106 131 106 T 1 2 2 2 2 A E 10 20 25 25 25 F 4,5 7 7 7 7 G 6 9 9 9 9
Full set, 4 parts
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
51147 Cologne
2 with pin / 2 with bore: 330. 32. 12 Single-part order: 330. 32. 1 Mounting bracket with bore 330. 32. 2 Mounting bracket with pin
332.16 /333.16 332.32 /333.32 332.50 /333.50 332.75 /333.75 Snap-open Series 352.50 /353.50
igus GmbH
For the preassembled mode please add the index A eg. 330.32. 12
2.54
Info
www.igus.de/en/332
www.igus.de/en/333
www.igus.de/en/352
www.igus.de/en/353
Series 332333352353 | Accessories | Mounting Brackets, Steel, Angle

332 333 352 353
Option steel - angle

90
Bolted connection outside of e-chain cross-section possible Electrically conductive Galvanized steel These elements can be screwed to the floor or roof 5 338...2 Fixed end with pin Possible installation conditions Further installation angles installation sketch 70
338...2 Fixed end
338...1 Moving end

Full set = 12 Width Mounting brackets for selected e-chain type
Part No. structure B D E C G 338. 32. 12.
For e-chain
Part No. Full set 338.16. 12 338.32. 12 338.50. 12 338.75. 12 338.50. 12
A 12 24 42 65 42
B 3 5,5 5,5 5,5 5,5
C 25 47 77 77 77
D 5 8 12 12 12
E 10 24 35 35 35
F 11 20 24 24 24
G 4,5 7 9 9 9
H 25 49 67 95 67
I 23 45 62 90 62
J 6 11 15 15 15
Full set, 4 parts 2 with pin / 2 with bore: 338. 32. 12 Single-part order: 338. 32. 1 Mounting bracket with bore 338. 32. 2 Mounting bracket with pin
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
332.16 / 333.16 332.32 / 333.32 332.50 / 333.50 332.75 / 333.75 Snap-open Series 352.50 / 353.50
page 2.47
Info
www.igus.de/en/332
www.igus.de/en/333
www.igus.de/en/352
www.igus.de/en/353
2.55
Fax
+49- (0) 22 03-96 49-222
2.56
New generation: robust, low-noise, for high loads
twisterchain new
2.57
NEW in this catalog
New generation twisterchain new: robust, low-noise, for high loads

Higher loads and smoother running igus new generation of twisterchain new circular e-chains significantly improved smoothness, stability and strength. The twisterchain new has a modular construction for width, height and radius and therefore provides very flexible use in applications where rotating movements up to 540 are required.

Sturdier through intermediate link - more additional load possible 25% less weight than existing twisterchain Rotary speeds up to 2 m/s and more Rotary/Spiral movements up to 540 Highly dynamic and smoother running (with a new guide trough) Cable-friendly, smooth interior Crossbars snap-open along inner radius Over 1 million cycles tested successfully in the igus laboratory (03/2010)

Typical industries and applications Robots, handling machines Packaging machines Glass machines General mechanical engineering etc.
Circular movements up to 540 possible (with special attachments) UL94-V2 classifications upon request New Guide Trough System available
2.58
igus twisterchain new - over 1 million cycles tested successfully in the igus laboratory (03/2010)

Max. fill weight [kg/m]
New generation twisterchain new

8,0
twisterchain classic
4,0
180
360
100% more additional loads with the new generation of igus twisterchain new

The cable-optimized intermediate link increases the stability of twisterchain new several times. It also serves as interior separaton and divides the filling space into
two chambers
Contents, selection table
next page
2.59
twisterchain new Contents Selection Table
NEW in this catalog
twisterchain new
for circular movements up to 540, crossbars snap-open along inner radius
Series
Inner height hi [mm]
Inner width Bi [mm]
Outer width Ba [mm]
Outer height Bending Radii [mm] R [mm]
Circular radii AR [mm]
Page
TC32 TC42 TC56
32 42 56
87,5 - 150 108,5 - 171 87,5 - 200 110,5 - 223 125 - 200 155 - 230
54 64 84
100 - 250 100 - 250 150 - 400
400 - 600 400 - 850 650 - 850
2.66 2.68 2.70
Quickly generate complete twisterchain models with guide trough and accessories www.igus.eu/twisterconfigurator
Preparing of 3D-models only with input of chosen e-chain radii and installation area Free positioning of the e-chain moving end along the travel lengths Generation of twisterchain optionally as single part or with guide trough and base support Fast download of the CAD files without registration CAD models in 11 different 3D CAD formats and 8 different 2D CAD formats

2.60

twisterchain new Technical Data e-chain links as single parts
Technical Data - System twisterchain new

Speed / acceleration Material - permitted temperature C Flammability class, igumid G max. 1,0 [m/s] / max. 2,0 [m/s ]
2
igumid G / -40 up to +120 C VDE 0304 IIC UL94 HB
Part No. of e-chain links as single parts - System twisterchain new

Crossbar e-chain
Lateral view AR
Side part AR - inner side link Side part AR - outer side link
Side parts AR outer-, inner side link
AR
Intermediate link
IR
IR Side parts Connector links Crossbar e-chain
Series Crossbar e-chain 1)
Side parts AR Side parts AR outer side link 2) inner side link 3)
Side parts IR Connector links
Intermediate link
TC32 TC42 TC56
385.Bi 385.Bi 450.Bi
E4.32.01 E4.42.01 E4.56.01
TC32.02.R.AR 2808.03 TC42.02.R.AR 3808.03 TC56.02.R.AR 4008.03
TC32.04 TC42.04 TC56.04
No linking possible in combination with QuickLock crossbars!
1) Supplement Part No. of crossbar with required width index (Bi) e.g. 450.150 2) Outer side link - fit for each radius (only for outer radius AR) 3) Inner side link - supplement Part No. with required radius (R) e.g. TC56.02.100.AR (only for outer radius AR)
Assembly video available online at
www.igus.de/kreislast
2.61
TC32 TC42 TC56
twisterchain new Introduction
32
42
56
NEW in this catalog
Circular and spiral movements up to 540 possible
Cable-friendly, smooth interior
Crossbars snap-open along inner radius
Modular, variable width, height and radius
More stable, more additional load possible due to intermediate link
Highly dynamic and smoother running (new Guide Trough)
New design, higher loads, circular movements up to 540

When to use the System twisterchain : If a robust, low-noise system is required, appropriate for high loads Rotatory speeds up to 1 m/s and more At rotatory/spiral movements up to 540 If a variable interior separation is desired If two-sided opening is desired
When to use a different igus Series: For larger rotations igus RBR-solutions, Design, chapter 1 For rotation angles higher than 360 please consult igus


2.62
www.igus.eu/en/twisterchain
twisterchain new TC32TC42TC56
TC32 TC42 TC56
min. 80 mm
External limitation
X2
Machine
IR AR
X1
min. 25 mm
twisterchain definition
In the case of machine elements which both move to the left and to the right following a circular path, the rotation angle can be determined by adding the two angles!
Upper limitatio n
IR AR T R
T
Fixed end
AR = Outer radius, e-chain IR = Inner radius, e-chain R = Bending radius
X1 = Inner machine construction space X2 = Outer radius AR, incl. clearance T = Pitch
HF = Height incl. 50 mm clearance H = Nominal clearance height K = Add-on for bending radius
hi = Inner height e-chain ha = Outer height e-chain = Rotation angle
HF

TC32 TC42 TC56
twisterchain new TC32TC42TC56 Selection
Example: Guidance on the interpretation of twisterchain new

If you would like us to design your twisterchain application, simply supply us with your requirements. Please use the igus system design form at the end of this chapter. If you would like to specify the e-chain and the guide trough yourself, please work through the following points and enter the results on the calculation sheet at the end of the chapter.

1. Determine the series and e-chain width - Example of client data:

Available construction space outer radius = 592 mm inner radius = 311 mm Rotation angle = 220 Installation height = 466 mm max. cable of client = 22 mm (7,5xd) Estimate the dimensions of the e-chain by means of the internal separation with filling and select the series, or verify the max. cable diameter and select the series using the next larger permissible . (For the inner height, we recommend the consideration of a cable clearance of approximately 20% of the chains inner height and width.) Max. cable twisterchain : TC32 = 25 mm | TC42 = 39 mm | TC56 = 53 mm max. cable of client 22 mm => Series TC32 (next larger) Example:

2. Specify the outer radius AR

Select the next smaller X2 of the e-chain from the available installation space of the outer radius. From the dimension X2 please subtract 80 mm, which results in the necessary outer radius AR..
Selection of the chain outer radii, see table; dimension X2 of the corresponding series
Formula: AR = X2 - 80 mm Example: 1. Available construction space outer radius 592 mm => 580 mm (X2) 2. X2 580 mm - 80 mm => AR 500 mm (next smaller selected)
3. Specify the outer radius IR

Add the allowance of 25 mm to the available installation space of the inner radius and select the next larger X1 of the e-chain . The maximum width Bi results from the selected value.
Selection from the table of the corresponding series
Formula: IRmin = X1 + 25 mm Example: Available installation space inner radius 311 mm + 25 mm = 336 mm => X1 350 mm = Bi 11 (108 mm)
4. Specify the bending radius R

Basically, the chain's bending radius R is determined by the smallest bending radius of the cables.
Selection from the table of the corresponding series
Example: 1. 22 mm (7,5xd) => 22 mm x 7,5 = 165 mm cable's bending radius min. 2. 165 => R 175 mm (next higher selected) results => Part No. TC32.11.175/500
5. Specify the required installation height H

An allowance of 170 mm is added to twice the value of the selected chain's bending radius R. Example: R 175 mm x 2 + 170 mm = H 520 mm
6. Calculate the required number of links

Formula: n = x AR x a + K
360 x T T
Please note: The resulting number of links must always be rounded up! The mounting brackets may be attached only to the outside plates of the twisterchain . Consequently, the number of links must always be rounded up to the next higher odd number! Definition: In the case of machine elements which both move to the left and to the right following a circular path, the rotation angle can be determined by adding the two angles!
2.64
For the rapid generation of complete twisterchain Systems please use our www.igus.eu/twisterconfigurator
twisterchain new TC32TC42TC56 Selection
TC32 TC42 TC56
Recommendations for design without additional components

Series TC32 AR
[mm]
FZmax. [kg/m]
0- 180
4,0 4,0 4,0 6,0 6,0 6,0 5,0 4,0 4,0 8,0 8,0 8,0
180- 360
2,0 2,0 2,0 3,6 3,6 3,6 2,7 1,8 1,8 5,0 5,0 5,0
FZmax. [kg/m]
v an AR
zulssig [m/s]
a an AR
max. [m/s ]
2
400 500 600
1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 11,0
2,0 2,0 2,0 2,0 2,0 2,0 1,5 1,0 1,0 2,0 2,0 2,0
TC42
400 500 600 650 750 850
TC56
650 750 850
If your calculations exceed our recommendations, please talk to us. We offer special solutions and many additional components!

AR = Outer radius IR = Inner radius R = Bending radius
hi = Inner height ha = Outer height = Rotation angle
a = Acceleration n = Number of links FZmax = Max. additional load
TC32
twisterchain new Series TC32 Product Range
Series TC32 | Snap-open along inner radius from both sides

AR
[mm]
Bi
[mm]
Ba
[mm]
X2
[mm]
X1
[mm]
R 100 [mm] TC32...

087.100/400 .10. 100/500 .11. 100/600
R 125 [mm] TC32...

087.125/400 10. 125/500 11. 125/500 12. 125/500 11. 125/600 12. 125/600 137.125/600
R 150 [mm] TC32...

087.150/400 10. 150/400 10. 150/500 11. 150/500 12. 150/500 137.150/500 15. 150/500 11. 150/600 12. 150/600 137.150/600 15. 150/600
R 175 [mm] TC32...

087.175/400 10. 175/400 11. 175/400 12. 175/400 10. 175/500 11. 175/500 12. 175/500 137.175/500 15. 175/500 12. 175/600 137.175/600 15. 175/600
R 200 [mm] TC32...

087.200/400 10. 200/400 11. 200/400 12. 200/400 10. 200/500 11. 200/500 12. 200/500 137.200/500 15. 200/500 12. 200/600 137.200/600 15. 200/600
R 250 [mm] TC32...

087.250/400 10. 250/400 11. 250/400 12. 250/400 137.250/400 15. 250/400 10. 250/500 11. 250/500 12. 250/500 137.250/500 15. 250/500 12. 250/600 137.250/600 15. 250/600
Weight [kg/m] 1,82 1,90 1,95 2,05 2,13 2,21 1,90 1,95 2,05 2,13 2,21 1,95 2,05 2,13 2,21
400 400 400 400 400 400 500 500 500 500 500 600 600 600 600
87,5 100 108 125 137,5 150 100 108 125 137,5 150 108 125 137,5 150
108,5 121 129 146 158,5 171 121 129 146 158,5 171 129 146 158,5 171
480 480 480 480 480 480 580 580 580 580 580 680 680 680 680
270 250 250 220 210 200 350 350 320 310 300 450 420 410 400
R H +20 0 K
100 254 430
125 304 505
150 354 585
175 404 665
200 454 745
250 554 900
Pitch T Links/m
= 56 mm/link = 18 (1008 mm)
2.66 3D-CAD files, configurators, PDF, applications
TC32
Dimension A1 depending on outer radius AR

AR
[mm]
R 100 A1 [mm] 51 65 79
R 125 A1 [mm] 51 65 80
R 150 A1 [mm] 52 66 81
R 175 A1 [mm] 53 67 81
R 200 A1 [mm] 53 69 82
R 250 A1 [mm] 58 71 85 Note: Outer radius AR (see drawing) determines dimension A1! AR
400 500 600
Dimension A1 always with tolerance of 2,5 mm
Order key
Dimensioning
Ba Bi Standard color black Outer radius AR Bending radius R Width index (depends on Bi) Inner height Series
TC32.10.150/400.0
8
A1
28 max. 17,5
32
32.5.1
32
TC32.10.150/400.0 = e-chain snap-open along inner radius from both sides Bi 87,5 mm inner width, R 150 mm bending radius / AR 400 mm outer radius, color black
twisterchain Series TC32 Interior separation Standard
Intermediate link
32.1.1
32.3.1
3210.X
32.4.1
For this Series the interior separation elements of Series 7.48 may be used (except side-plates) from page 7.42
AR = Outer radius R = Bending radius
X1 = Inner machine construction space X2 = Outer radius AR, incl. clearance
Ba = Outer width Bi = Inner width
H = Nominal clearance height K = Add-on for bending radius
A1 = Distance intermediate link T = Pitch

16
A1
3,4
Outer radius AR determines dimension A1
5
16
54
TC42

AR
[mm]
Bi
[mm]
Ba
[mm]
X2
[mm]
X1
[mm]
R 100 [mm] TC42...

087.100/400 10. 100/400 10. 100/500 11. 100/600 12. 100/600 137.100/600 15. 100/600 12. 100/650 137.100/650 15. 100/650 137.100/750 15. 100/750 15. 100/850 162.100/850 17. 100/850
R 125 [mm] TC42...

087.125/400 10. 125/400 11. 125/400 12. 125/400 137.125/400 10. 125/500 11. 125/500 12. 125/500 11. 125/600 12. 125/600 137.125/600 15. 125/600 162.125/600 12. 125/650 137.125/650 15. 125/650 162.125/650 17. 125/650 137.125/750 15. 125/750 162.125/750 17. 125/750 18. 125/750 187.125/750 20. 125/750 15. 125/850 162.125/850 17. 125/850 18. 125/850 187.125/850 20. 125/850
R 150 [mm] TC42...

087.150/400 10. 150/400 11. 150/400 12. 150/400 137.150/400 10. 150/500 11. 150/500 12. 150/500 137.150/500 15. 150/500 162.150/500 11. 150/600 12. 150/600 137.150/600 15. 150/600 162.150/600 17. 150/600 18. 150/600 187.150/600 20. 150/600 12. 150/650 137.150/650 15. 150/650 162.150/650 17. 150/650 18. 150/650 187.150/650 20. 150/650 137.150/750 15. 150/750 162.150/750 17. 150/750 18. 150/750 187.150/750 20. 150/750 15. 150/850 162.150/850 17. 150/850 18. 150/850 187.150/850 20. 150/850
R 175 [mm] TC42...

087.175/400 10. 175/400 11. 175/400 12. 175/400 137.175/400 15. 175/400 10. 175/500 11. 175/500 12. 175/500 137.175/500 15. 175/500 162.175/500 17. 175/500 11. 175/600 12. 175/600 137.175/600 15. 175/600 162.175/600 17. 175/600 18. 175/600 187.175/600 20. 175/600 12. 175/650 137.175/650 15. 175/650 162.175/650 17. 175/650 18. 175/650 187.175/650 20. 175/650 137.175/750 15. 175/750 162.175/750 17. 175/750 18. 175/750 187.175/750 20. 175/750 15. 175/850 162.175/850 17. 175/850 18. 175/850 187.175/850 20. 175/850
R 200 [mm] TC42...

087.200/400 10. 200/400 11. 200/400 12. 200/400 137.200/400 15. 200/400 162.200/400 10. 200/500 11. 200/500 12. 200/500 137.200/500 15. 200/500 162.200/500 17. 200/500 18. 200/500 187.200/500 20. 200/500 11. 200/600 12. 200/600 137.200/600 15. 200/600 162.200/600 17. 200/600 18. 200/600 187.200/600 20. 200/600 12. 200/650 137.200/650 15. 200/650 162.200/650 17. 200/650 18. 200/650 187.200/650 20. 200/650 137.200/750 15. 200/750 162.200/750 17. 200/750 18. 200/750 187.200/750 20. 200/750 15. 200/850 162.200/850 17. 200/850 18. 200/850 187.200/850 20. 200/850
R 250 [mm] TC42...

087.250/400 10. 250/400 11. 250/400 12. 250/400 137.250/400 15. 250/400 162.250/400 17. 250/400 18. 250/400 10. 250/500 11. 250/500 12. 250/500 137.250/500 15. 250/500 162.250/500 17. 250/500 18. 250/500 187.250/500 20. 250/500 12. 250/600 137.250/600 15. 250/600 162.250/600 17. 250/600 18. 250/600 187.250/600 20. 250/600 12. 250/650 137.250/650 15. 250/650 162.250/650 17. 250/650 18. 250/650 187.250/650 20. 250/650 137.250/750 15. 250/750 162.250/750 17. 250/750 18. 250/750 187.250/750 20. 250/750 15. 250/850 162.250/850 17. 250/850 18. 250/850 187.250/850 20. 250/850
Weight [kg/m] 1,97 2,03 2,07 2,16 2,22 2,29 2,35 2,38 2,41 2,03 2,07 2,16 2,22 2,29 2,35 2,38 2,41 2,48 2,54 2,07 2,16 2,22 2,29 2,35 2,38 2,41 2,48 2,54 2,16 2,22 2,29 2,35 2,38 2,41 2,48 2,54 2,22 2,29 2,35 2,38 2,41 2,48 2,54 2,29 2,35 2,38 2,41 2,48 2,54
400 400 400 400 400 400 400 400 400 500 500 500 500 500 500 500 500 500 500 600 600 600 600 600 600 600 600 600 650 650 650 650 650 650 650 650 750 750 750 750 750 750 750 850 850 850 850 850 850
87,5 100 108 125 137,5 150 162,5 168 175 100 108 125 137,5 150 162,5 168 175 187,5 200 108 125 137,5 150 162,5 168 175 187,5 200 125 137,5 150 162,5 168 175 187,5 200 137,5 150 162,5 168 175 187,5 200 150 162,5 168 175 187,5 200
110,5 123 131 148 160,5 173 185,5 191 198 123 131 148 160,5 173 185,5 191 198 210,5 223 131 148 160,5 173 185,5 191 198 210,5 223 148 160,5 173 185,5 191 198 210,5 223 160,5 173 185,5 191 198 210,5 223 173 185,5 191 198 210,5 223
480 480 480 480 480 480 480 480 480 580 580 580 580 580 580 580 580 580 580 680 680 680 680 680 680 680 680 680 730 730 730 730 730 730 730 730 830 830 830 830 830 830 830 930 930 930 930 930 930
270 250 250 220 210 200 190 190 180 350 350 320 310 300 290 290 280 280 250 450 420 410 400 390 390 380 380 350 470 460 450 440 430 430 420 400 560 550 540 540 530 520 500 650 640 630 630 620 600
R -0 H +25 K
100 264 450
125 314 530
150 364 610
175 414 685
200 464 765
250 564 920
Pitch T Links/m
= 67 mm/link = 15 (1005 mm)
twisterchain new Series TC42 Installation Dimensions
TC42
Dimension A1 depending on outer radius AR

AR
[mm]
R 100 A1 [mm] 49 64 79 86 101 116
R 125 A1 [mm] 50 65 79 87 101 116
R 150 A1 [mm] 51 66 80 87 102 117
R 175 A1 [mm] 53 67 81 88 103 118
R 200 A1 [mm] 53 68 82 89 104 118
R 250 A1 [mm] 53 71 85 92 106 120 Note: Outer radius AR (see drawing) determines dimension A1! AR
400 500 600 650 750 850
Order key
Dimensioning
Ba Bi
TC42.10.250/400.0
Standard color black Outer radius AR Bending radius R Width index (depends on Bi) Inner height Series
8 38 max. 19,5
42
42
A1
TC42.10.250/400.0 = e-chain snap-open along inner radius from both sides Bi 87,5 mm inner width, R 250 mm bending radius / AR 400 mm outer radius, color black
Intermediate link
42.1.1
42.3.1
3210.X
42.4.1
42.5.1
For this Series the interior separation elements of Series E4.42 may be used (except side-plates) from page 7.66

21
A1
7,5 7,5
3,4
21
64
TC56

AR
[mm]
Bi
[mm]
Ba
[mm]
X2
[mm]
X1
[mm]
R 150 [mm] TC56...

12. 150/650 .13. 150/750 15. 150/850 16. 150/850 17. 150/850
R 200 [mm] TC56...

12. 200/650 13. 200/650 .13. 200/750 .15. 200/750 .16. 200/750 15. 200/850 16. 200/850 17. 200/850 18. 200/850
R 250 [mm] TC56...

12. 250/650 13. 250/650 15. 250/650 16. 250/650 .13. 250/750 .15. 250/750 .16. 250/750 .17. 250/750 .18. 250/750 .20. 250/750 15. 250/850 16. 250/850 17. 250/850 18. 250/850 20. 250/850
R 300 [mm] TC56...

12. 300/650 13. 300/650 15. 300/650 16. 300/650 17. 300/650 18. 300/650 300/650 .13. 300/750 .15. 300/750 .16. 300/750 .17. 300/750 .18. 300/750 .20. 300/750 15. 300/850 16. 300/850 17. 300/850 18. 300/850 20. 300/850
R 400 [mm] TC56...

13. 400/650 15. 400/650 16. 400/650 17. 400/650 18. 400/650 20. 400/650 .15. 400/750 .16. 400/750 .17. 400/750 .18. 400/750 .20. 400/750 15. 400/850 16. 400/850 17. 400/850 18. 400/850 20. 400/850
Weight [kg/m] 3,45 3,54 3,62 3,7 3,78 3,87 3,95 3,54 3,62 3,7 3,78 3,87 3,95 3,62 3,7 3,78 3,87 3,95
650 650 650 650 650 650 650 750 750 750 750 750 750 850 850 850 850 850
125 137,5 150 162,5 175 187,5 200 137,5 150 162,5 175 187,5 200 150 162,5 175 187,5 200
155 168 180 193 205 218 230 168 180 193 205 218 230 180 193 205 218 230
730 730 730 730 730 730 730 830 830 830 830 830 830 930 930 930 930 930
470 460 450 440 430 420 400 560 550 540 530 520 500 650 640 630 620 600
R -0 H +25 K
150 384 655
200 484 815
250 584 970
300 684 1125
400 884 1440
Pitch T Links/m
= 91 mm/link = 11 (1001 mm)
TC56
AR
[mm]
R 150 A1 [mm] 83 101 116
R 200 A1 [mm] 85 101 116
R 250 A1 [mm] 88 102 117
R 300 A1 [mm] 90 103 118
R 400 A1 [mm] 97 110 124 Note: Outer radius AR (see drawing) determines dimension A1! AR
650 750 850
Order key
Dimensioning
Ba Bi Standard color black Outer radius AR Bending radius R Width index (depends on Bi) Inner height Series
TC56.12.250/650.0
10
A1
50 max. 24,5
56
28 28 56
TC32.12.250/650.0 = e-chain snap-open along inner radius from both sides Bi 125 mm inner width, R 250 mm bending radius / AR 650 mm outer radius, color black
A1
14
14
4,5
Intermediate link
56.1.1
56.3.1
521.X
56.4.1
56.5.1

84
TC32 TC42 TC56
twisterchain new TC32TC42TC56 Mounting brackets
Position 1
Position 2
Steel, one-piece | Recommended for unsupported and rotatory applications

Fr Series TC32 TC42 TC56 Part No. full set TC3200.34.VS.E TC4200.34.VS.E TC5600.34.VS.E Part No. position 1 TC3200.30.VS.E TC4200.30.VS.E TC5600.30.VS.E Part No. position 2 TC3200.40.VS.E TC4200.40.VS.E TC5600.40.VS.E
One part for all e-chain widths Electrically conductive
Universal use Material: Stainless steel: 1.4301 Part No. structure TC3200.34.VS.E
Stainless steel (standard) standard: bolted Full set = 34 Mounting brackets for selected e-chain type
The guide trough must be mounted at the fixed point of the twisterchain . The following bolted connections are permitted:
Bore Hole: 4 x 6,6 - 7 mm Mounting only with bolts: 4 x bolts M6 Other connection dimensions for mounting the guide trough Type 01 from page 2.74
Note: twisterchain e-chains must always end with an outer side link. At the moving end an outer side link always forms the first e-chain link. Please note when calculating!

1 2 3
Single-part order Position 1 TC3200.30.VS.E

4 5
Position 1 TC3200.40.VS.E
twisterchain new TC32TC42TC56 Accessories
TC32 TC42 TC56
Save assembly time and costs - Better guidance for circular motion - increase cycle life! New Guide Trough System - Type 01 from page 2.74
Lower assembly times and save about 66% time
Earlier 6h
Today 2h (max) with the new twisterchain guide trough
With the new twisterchain trough, the previously complex adjustment work is clearly minimized. Assembly time is reduced from 6h to 2h. While reducing noise levels, travel speed and service life can be increased, thanks to an almost allplastic design www.igus.eu/en/TCtroughnew
Guide Trough Type 02 - continues to be available for special applications. Product Range page 2.100 or at www.igus.eu/en/TCtroughclassic
twisterchain
twisterchain Accessories Guide troughs - Type 01 New generation of twisterchain guide troughs Save assembly time and costs - increase cycle life!
With the new twisterchain trough type 01, the previously complex adjustment work is clearly minimized. Assembly time is reduced from 6 h to 2 h. While reducing noise levels, travel speed and service life can be increased, thanks to an almost all-plastic design. Available for all twisterchain of the new and previous range. Suitable for high dynamics, because of the full and all-side guidance of the twisterchain Much smoother and quieter motion of the twisterchain in the trough due to continuous guidance of upper run Upper run guided in the new polymer trough over the full width Preassembled delivery possible Easy adjustment and alignment and handling Assembly time reduced from 6 hours to 2 hours

Upper run
Lower run Less parts, easier handling Illustration shows a 180 application Easy adjustment and alignment on the robot, predefined angles and predrilled mounting holes for height fixation

2.74
3D-CAD files, configurators, PDF, applications
www.igus.eu/en/TCtroughnew
twisterchain Guide troughs Assembly instructions 1 2
twisterchain
c)
a)
b)
...then assemble the complete guide trough with upper run and lower run
Check order for completeness. Screw together individual parts according to instructions...
3
Radius of T-profile Distance
Distance
Distance
The T-profile should have 3 points equidistant from the pivot point
Align trough on the pivot point and then screw on
Alignment by defined angular and hole matrix for easy height fixing
twisterchain installation in the trough - screw the fixed end of e-chain onto the trough

Attachment of the e-chain on the customer's moving end arm by screwing (moving arm provided by customer)
Guide Trough Type 02 - continues to be available for special applications. Product Range page 2.100 or at www.igus.eu/en/TCtroughclassic igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 2.75
twisterchain
twisterchain Accessories Guide troughs Dimensions
HF Total trough height
X1 Inner machine construction space X2 Outer machine constr. space Rotation axis
Min. required construction space of twisterchain -Guide Trough system
Installation Dimensions | X1 Inner machine construction space and X2 Outer machine construction space of Guide Trough
AR [mm] X2 mm] TC32 400 500 600 TC42 400 500 600 TC56 650 750 850 2808 400 500 600 3808 400 500 600 4008 650 750 480 580 680 480 580 680 730 830 930 480 580 680 480 580 680 730 830 87,5 270 87,5 270 50 290 390 490 50 290 390 490 50 540 640 100 250 350 100 250 350 68 280 380 480 68 280 380 480 65 530 630 108 250 350 450 108 250 350 450 75 270 370 470 75 270 370 470 75 520 620 125 220 320 420 125 220 320 420 125 470 87,5 270 370 470 87,5 270 370 470 100 500 600 137,5 210 310 410 137,5 210 310 410 137,5 460 560 100 250 350 450 100 250 350 450 112 490 590 X1 [mm] depending on Bi [mm] 150 200 300 400 150 200 300 400 150 450 550 650 108 250 350 450 108 250 350 450 125 470 570 162,5 190 290 390 162,5 440 540 640 125 220 320 420 125 220 320 420 137,5 460 560 168 190 290 390 137,5 210 310 410 137,5 210 310 410 150 450 550 175 180 280 380 175 430 530 630 150 200 300 400 150 200 300 400 162,5 440 540 162,5 190 290 390 175 430 530 168 190 290 390 187,5 420 520 175 180 280 380 200 400 500
187,5 280 380 187 420 520 620
200 250 350 200 400 500 600
187,5 180 280 380
200 150 250 350
Construction height | HF depending on bending radius of twisterchain Guide Trough

R [mm] Series TC32 TC42 TC56 2808 3808 4008 100 370 380 370 380 125 420 430 420 430 150 470 480 500 470 480 500 175 200 250 HF Construction height [mm] 520 530 520 570 580 600 570 580 600 670 680 700 670 680 700 300 800 800 400 1000 1000
twisterchain Accessories Guide troughs Dimensions

Wges.
twisterchain
Rotation angle | W1 + Wges.

Wges. rotation angle W1rotation angle
of lower run trough []
240 120
System []
90 180 270
45 90 135 180
W2
W1
360
15
0 24
12 0
15
10 0 0 12
Rotation angle for 360 | W2 angle of upper run [] twisterchain Guide Trough
AR
[mm]
Series
R [mm]
100 90 90 135 135 135 135
125 90 90 135 135 135 135
150 90 90 135 135 135 135
175 200 250 W2 Rotation angle [] 90 90 135 135 135 135 90 90 90 90 135 135 90 90 90 90 135 135
300 90 90 90 90 90 135
400 90 90 90 90 90 135
400 TC32/TC42/2808/3808 500 TC32/TC42/2808/3808 600 TC32/TC42/2808/3808 650 TC56/4008 750 TC56/4008 850 TC56/4008
AR = Outer radius e-chain IR = Inner radius e-chain R = Bending radius
X1 = Inner machine construction space W1 = Angle of lower run X2 = Outer radius AR, incl. clearance W2 = Angle of upper run HF = Total trough height Wges. = Rotation angle of system
twisterchain
twisterchain Accessories Guide troughs Product Range
twisterchain Guide Trough options
9XXX.31 Complete troughs

(with base support, height adjustment and attachement angles)
9XXX.32 Upper and lower run trough

(without base support and height adjustment)
Special variant: Customer builds base support
9XXX.30 Lower run trough

(with attachement angles)
Special variant: Customer builds upper run trough
Product Range | twisterchain Guide troughs Type 01
Part No. Outer radius Series AR [mm]
Rotation angle from-up to [] 0 - 90 90 - 180 180 - 270 270 - 360 0 - 90 90 - 180 180 - 270 270 - 360 0 - 90 90 - 180 180 - 270 270 - 360 0 - 90
Part No. complete trough 9XXX.31.90 .400/Bi.R 9XXX.31.180.400/Bi.R 9XXX.31.270.400/Bi.R 9XXX.31.360.400/Bi.R 9XXX.31.90 .500/Bi.R 9XXX.31.180.500/Bi.R 9XXX.31.270.500/Bi.R 9XXX.31.360.500/Bi.R 9XXX.31.90 .600/Bi.R 9XXX.31.180.600/Bi.R 9XXX.31.270.600/Bi.R 9XXX.31.360.600/Bi.R 9XXX.31.90 .650/Bi.R 9XXX.31.180.650/Bi.R 9XXX.31.270.650/Bi.R 9XXX.31.360.650/Bi.R 9XXX.31.90 .750/Bi.R 9XXX.31.180.750/Bi.R 9XXX.31.270.750/Bi.R 9XXX.31.360.750/Bi.R 9XXX.31.90 .850/Bi.R 9XXX.31.180.850/Bi.R
Part No. Part No. upper/lower run trough lower run trough 9XXX.32.90 .400/Bi.R 9XXX.32.180.400/Bi.R 9XXX.32.270.400/Bi.R 9XXX.32.360.400/Bi.R 9XXX.32.90 .500/Bi.R 9XXX.32.180.500/Bi.R 9XXX.32.270.500/Bi.R 9XXX.32.360.500/Bi.R 9XXX.32.90 .600/Bi.R 9XXX.32.180.600/Bi.R 9XXX.32.270.600/Bi.R 9XXX.32.360.600/Bi.R 9XXX.32.90 .650/Bi.R 9XXX.32.180.650/Bi.R 9XXX.32.270.650/Bi.R 9XXX.32.360.650/Bi.R 9XXX.32.90 .750/Bi.R 9XXX.32.180.750/Bi.R 9XXX.32.270.750/Bi.R 9XXX.32.360.750/Bi.R 9XXX.32.90 .850/Bi.R 9XXX.32.180.850/Bi.R 9XXX.32.270.850/Bi.R 9XXX.32.360.850/Bi.R 9XXX.30.90 .400/Bi.R 9XXX.30.180.400/Bi.R 9XXX.30.270.400/Bi.R 9XXX.30.360.400/Bi.R 9XXX.30.90 .500/Bi.R 9XXX.30.180.500/Bi.R 9XXX.30.270.500/Bi.R 9XXX.30.360.500/Bi.R 9XXX.30.90 .600/Bi.R 9XXX.30.180.600/Bi.R 9XXX.30.270.600/Bi.R 9XXX.30.360.600/Bi.R 9XXX.30.90 .650/Bi.R 9XXX.30.180.650/Bi.R 9XXX.30.270.650/Bi.R 9XXX.30.360.650/Bi.R 9XXX.30.90 .750/Bi.R 9XXX.30.180.750/Bi.R 9XXX.30.270.750/Bi.R 9XXX.30.360.750/Bi.R 9XXX.30.90 .850/Bi.R 9XXX.30.180.850/Bi.R 9XXX.30.270.850/Bi.R 9XXX.30.360.850/Bi.R
TC32 / TC42 / 2808 / 3808
400
500
600
650 TC56 / 4008
90 - 180 180 - 270 270 - 360 0 - 90 90 - 180 180 - 270 270 - 360 0 - 90 90 - 180
750
180 - 270 9XXX.31.270.850/Bi.R 270 - 360 9XXX.31.360.850/Bi.R Supplement Part No. 9XXX with required Series (TC32, TC42, TC56, 2808, 3808, 4008), value Bi and required bending radius R 9XXX.31.180.600/06.250
850
twisterchain Accessories Guide troughs

9TC32.31.180.600/12.250 9XXXX.31.180.600/Bi. R
R - Bending radius, please add appropriate value Bi - Width index, please add appropriate value Outer radius e-chain Rotation angle of application (90, 180, 270, 360) Trough version Guide Trough of selected Series
twisterchain
Order key Guide trough
More order examples Complete trough Lower run trough only Upper and lower run trough without base support
Part No. 94008.31.180.600/12.250 Part No. 94008.30.180.600/12.250 Part No. 94008.32.180.600/12.250
twisterchain in a guide trough for rotary movements on an articulated robot - long service life and robust:
more than 1.000.000 cycles tested successfully with prototype (issue 04/2009)
TC32 TC42 TC56
twisterchain new TC32TC42TC56 Calculation
This calculation sheet should help you to select the right igus twisterchain System for your application.

Bi Ba
Rotation angle
Please sketch the cable and hose layout within the e-chain . Note: To find the correct Series, refer to the thickest cable diameter, plus cable clearance of approx. 20% of the e-chain interior.

twisterchain Series Existing installation space
TC32
TC42
TC56
X1 max.............................................. X2 max.............................................. HF max..............................................
e-chain data
Outer radius AR ............................. Inner radius IR ............................... Bending radius R ................................. Rotation angle [] ................................ yes no
Guide trough
Part No. trough Type 01 9TC_ _ ._ ._ _ _ . _ _ _ / _ _ . _ _ _

Order example
9TC32.31.180.600/06.250
yes no
Supporting structure
necessary
The guide trough part number includes all the necessary elements for proper operation. The rotation angle is dependent upon support for the upper run and should be assembled on-site. If on-site assembly is not possible. we will deliver a supporting structure which can be assembled on the floor and is based on the height of the lower trough run. If necessary, we will design a supporting structure specially adapted to your installation!
2.80
twisterchain classic - calculation assistance
Simply call us if you have any questions!
ha
hi
twisterchain new TC32TC42TC56 Designing
TC32 TC42 TC56
Date:
Phone: Fax:
+49- (0) 22 03 96 49 - 800 +49- (0) 22 03 96 49 - 222
From:
Phone: Fax:
To: igus GmbH - Technical Sales e-chainsystems P.O. Box 90 61 23 51147 Cologne (Porz-Lind)
Please supply us with your application data. We will then send you a full analysis with cable/layout suggestion and a quotation immediately. Please consult igus should you have any questions.
twisterchain
chainflex high-flex cables
Guide Trough
Preassembled
Filling - twisterchain classic

Number Type
[mm]
Weight
[kg/m]
Permitted bending radius R

[mm]
Dimensions
X1 [mm] X2 [mm] HF [mm] Rotation angle * [] ..................................................................... ..................................................................... ..................................................................... .....................................................................
Upper limitatio n
* On machine elements which move to the left and to the right following a circular path, the rotation angle can be determined by adding the two angles
IR
Axis of rotation
AR
Construction space
Operating data
Rotations/day Days/year Speed [/s] Acceleration [/s2] ..................................................................... ..................................................................... ................................................................... .....................................................................
Environment
Temperature [C] Moisture ................................................................... yes no
Please copy, complete and fax it or online at
2.81
HF
2.82
in classic rcha iste First generation. tw
Circular and spiral movements up to 540

For new constructions we recommend:
TC32 (2808), TC42 (3808), TC56 (4008) from page 2.56
2.83
For new constructions we recommend: TC32, TC42. TC56 from page 2.56
twisterchain classic Circular and spiral movements

The first generation of twisterchain classic have proven themselves worldwide for years in many applications. They safely supply their robots in the rotary axis with energy and air. For new constructions we recommend twisterchain new from page 2.56. Circular, spiral motions up to 540 Fast cable replacement Modular, rugged design - variable widths Cable-friendly interior Crossbars snap open on both sides New guide troughs Type 01 and Type 02 (up to 360 motion) available from stock Variable interior separation Applicable in rotational speeds of up to 4 m/s With steel mounting brackets (electrically conductive)

Typical industries and applications Robots Handling machines Packaging machines Glass machines General mechanical engineering, etc
Circular movements up to 540 possible (with special attachments) UL94-V2 classifications upon request Two different types of Guide Trough Systems available
2.84
Combined spiral and rotary movement - igus twisterchain classic

twisterchain classic for continuous industrial operation on a buckling arm robot (rotary movement 420)
The robust link design also allows safe work in a dirty environment
Contents, selection table and assembly instructions
next page
2.85
twisterchain classic Contents Selection Table
For new constructions we recommend: TC32, TC42. TC56
from page 2.56
twisterchain classic
for circular movements, can be opened from both sides
Series
Inner height hi [mm]
Inner width Bi [mm]
Outer width Ba [mm]
Outer height Bending Radii

[mm]
Circular radii AR [mm]
Page
R [mm]
2208. 2808.* 3808.* 4008.*
28 32 42 56
52,5 - 112,5 50 - 150 50 - 200 50 - 200
80 - 1140 81 - 1181 85 - 1235 93 - 1243
42 54 64 84
055 - 150 100 - 250 100 - 250 150 - 400
300 400 - 600 400 - 600 650 - 850
2.91 2.92 2.94 2.96
*new version available

2.86

Technical Data e-chain links as single parts

Technical Data - System twisterchain classic
Speed / acceleration Material - permitted temperature C Flammability class, igumid G max. 20 [m/s] / max. 200 [m/s ]
2
Part No. of e-chain links as single parts - System twisterchain classic

Crossbar e-chain
IR Side parts Connector links

Side part AR - inner side link Side part AR - outer side link
Side parts AR outer-, inner side link
AR
IR
Side parts IR Connector links Crossbar e-chain
Series
e-chain crossbar 1)
Side parts AR Outer side link 2)
Side parts AR Inner side link 3)
Side parts IR Connector links 4)
2208 2808 3808 4008
225.Bi 385.Bi 385.Bi 450.Bi
2208.01 2808.01 3838.01 4008.01
2208.02.R 2808.02.R 3838.02.R 4008.02.R
2208.03 2808.03 3838.03 4008.03
No linking possible in combination with QuickLock crossbars!
1) Supplement Part No. of crossbar with required width index (Bi) e.g. 450.150 2) Outer side link - fit for each radius (not for outer radius AR) 3) Inner side link - supplement Part No. of crossbar with required width index (Bi) and required radius (R) e.g. 4008.02.100 (only for outer radius AR) 4) Connector link - Part No. z.B. 4008.03 (only for inner radius IR)
www.igus.eu/en/twister_assembly
2.87
2208 2808 3808 4008
2208280838084008 Introduction
For new constructions we recommend: TC32, TC42. TC56 from page 2.56
28-56
Rotary motions up to 540 (with special attachments)
Crossbars can be opened from both sides
Modular design variable widths
Dirt-repellent exterior
Interior separation possible
New guide troughs Type 01 and Type 02 (up to 360 motion) available from stock
Circular movements up to 540

When to use the System twisterchain classic: As replacement for existing twisterchain classic applications If you require an interior separation If you requiire cable access on both sides For rotational speeds up to 90/s For circular motion up to 540 (with special attachments)

When to use a different igus Series: If a robust, low-noise system is required, appropriate for high loads. twisterchain new, page 2.56 In case of very small or very large diameters Design, chapter 1 For applications using rotation angles over 400 please consult igus


2.88
www.igus.eu/en/twisterchainClassic
twisterchain classic 2208280838084008 General
2208 2808 3808 4008
External limitation
Machine
Upper limitation Obere Begrenzung
twisterchain classic - definition In the case of machine elements which move both to the left and to the right following a circular path, the angle of rotation can be determined by adding the two angles!
Fixed end
AR = Outer radius, e-chain IR = Inner radius, e-chain R = Bending radius
hi = Inner height e-chain ha = Outer height e-chain = Rotation angle
2208 2808 3808 4008
twisterchain classic Selection of the right twisterchain
Tips on design:
If you would like us to design your twisterchain application, simply supply us with your requirements. Please use the igus System design form at the end of this chapter. If you would like to specify the e-chain and the guide trough yourself, please work through the following points and enter the results on the calculation sheet at the end of the chapter.

1. Determine the Series and e-chain width Specify which cables you would like to use for the e-chain . The type of cables and the largest cable diameter determine the Series and e-chain width selection. We recommend that you allow for a cable clearance of approx 20% of the e-chain s internal height and width.

2. Specify the outer and inner radius Determine the construction space available to you (dim. X1 and X2) Example: = 220 / max. cable diameter 24 mm Series 2808 X2 = 580 mm AR = 500 mm X1 = 310 mm IRmin. = 390 mm selection table 392 mm 3. Specify the bending radius R HF = 460 mm H 410 mm R = H - ha = 178 mm R175 2 2808.087.175/500 4. Calculate the required number of links Number of links: n = x AR x + K
360 x T T
(next smallest radius)
Results: Part No.
Note: The resulting number of links must always be rounded up! The mounting brackets may be attached only to the outside plates of the twisterchain . Consequently, the number of links must always be rounded up to the next higher odd number!
twisterchain classic definition: In the case of machine elements which move both to the left and to the right following a circular path, the angle of rotation can be determined by adding the two angles!
The following clearances are absolutely essential for proper design function: IRmin = X1 + 80 mm X2 min = AR + 80 mm HF = H + 50 mm Recommendations for design without additional components
Series 2208. 2808. 3808. 4008. FZmax.
180 [kg/m]
FZmax.
360 [kg/m]
v an AR
permitted [m/s]
a an AR
max. [m/s ]
2
R
max. [mm]
AR
permitted [mm]
1,5 2 3 4
1 1 1,8 2,5
0,3 - 1 0,3 - 1 0,3 - 1 0,3 - 1
2 2 2 2
100 150 200 250
300 450 - 550 450 - 550 600 - 700
If your calculations exceed our recommendations, please talk to us. We offer special solutions and many additional components.
AR = Outer radius IR = Inner radius R = Bending radius
hi = Inner height ha = Outer height = Rotation angle
a = Acceleration n = Number of links FZmax = Max. additional load
2.90
Quick generation of complete twisterchain 3D models
www.igus.eu/twisterconfigurator
twisterchain classic Series 2208 Product Range

Series 2208 | snap-open along inner and outer radius
R 055
[mm]
2208
R 063
[mm]
R 075
[mm]
R 100
[mm]
R 125
[mm]
R 150
[mm]
Bi
[mm]
Ba
[mm]
AR
[mm]
IR
[mm]
Weight [kg/m] 1,20 1,24 1,29 1,35 1,46
2208... .052. 055/300.0 .052.063/300.0 .052.075/300 .0 .052. 100/300.0 .052. 125/300.0 .052. 150/300.0 2208... 2208... 2208... 2208... .062.075/300 .0 .062. 100/300.0 .062. 125/300.0 .062. 150/300.0 100/300.0 .074. 125/300.0 .074. 150/300.0 .074. 100/300.0 .087. 125/300.0 .087. 150/300.0 .087.
52,5 62,5 74,5 87,5
80 90 102 115 140
300 300 300 300 300
227 217 205 192 167
125/300.0 .112. 150/300.0 112,5 .112.
R K
055 265
063 290
075 330
100 410
125 485
150 565
Pitch T Links/m
= 46 mm/link = 22 (1012 mm)
Order key
Dimensioning
Ba Bi
2208.062.075/300.0
28
5 5
Bending radius R Width index (depends on Bi) Series
twisterchain classic Series 2208 Interior separation Standard
5
5
215.09
2211
221.X
2212
2210.X
AR = Outer radius, e-chain IR = Inner radius, e-chain
Ba = Outer width, e-chain Bi = Inner width, e-chain
R = Bending radius, e-chain K = Add-on for bending radius

28
42
Standard color black Outer radius AR
25 max.
2808

For new constructions we recommend: TC32 from page 2.66

R 100
[mm]
R 125
[mm]
R 150
[mm]
R 175
[mm]
R 200
[mm]
R 250
[mm]
Bi
[mm]
Ba
[mm]
AR
[mm]
IR
[mm]
Weight [kg/m]
2808... .05. 100/400.0 .05. 125/400.0 .05. 150/400.0 .05. 175/400.0 .05. 200/400.0 .05. 250/400.0 2808... .06. 100/400.0 .06. 125/400.0 .06. 150/400.0 .06. 175/400.0 .06. 200/400.0 .06. 250/400.0 2808... .07. 100/400.0 .07. 125/400.0 .07. 150/400.0 .07. 175/400.0 .07. 200/400.0 .07. 250/400.0 100/400.0 .087. 125/400.0 .087. 150/400.0 .087. 175/400.0 .087. 200/400.0 .087. 250/400.0 2808... .087. 2808... 2808... 2808... 2808... 2808... .10. 150/400.0 .10. 175/400.0 .10. 200/400.0 .10. 250/400.0 .11. 175/400.0 .11. 200/400.0 .11. 250/400.0 .12. 175/400.0 .12. 200/400.0 .12. 250/400.0 250/400.0 .137. .15. 250/400.0
50 68 75 100 108 125 150 50 68 75 100 108 125 150 50 68 75 100 108 125 150
81 99 106 131 139 156 181 81 99 106 131 139 156 181 81 99 106 131 139 156 181
400 400 400 400 400 400 400 400 400 500 500 500 500 500 500 500 500 500 600 600 600 600 600 600 600 600 600
329,5 1,76 311,5 1,87 304,5 1,92 292

1,99
87,5 118,5
279,5 2,07 271,5 2,12 254,5 2,22 242

2,30
137,5 168,5
229,5 2,38 429,5 1,76 411,5 1,87 404,5 1,92 392

1,99
2808... .05. 100/500.0 .05. 125/500.0 .05. 150/500.0 .05. 175/500.0 .05. 200/500.0 .05. 250/500.0 2808... .06. 100/500.0 .06. 125/500.0 .06. 150/500.0 .06. 175/500.0 .06. 200/500.0 .06. 250/500.0 2808... .07. 100/500.0 .07. 125/500.0 .07. 150/500.0 .07. 175/500.0 .07. 200/500.0 .07. 250/500.0 100/500.0 .087. 125/500.0 .087. 150/500.0 .087. 175/500.0 .087. 200/500.0 .087. 250/500.0 2808... .087. 2808... .10. 100/500.0 .10. 125/500.0 .10. 150/500.0 .10. 175/500.0 .10. 200/500.0 .10. 250/500.0 2808... 2808... 2808... 2808... .11. 125/500.0 .11. 150/500.0 .11. 175/500.0 .11. 200/500.0 .11. 250/500.0 .12. 125/500.0 .12. 150/500.0 .12. 175/500.0 .12. 200/500.0 .12. 250/500.0 150/500.0 .137. 175/500.0 .137. 200/500.0 .137. 250/500.0 .137. .15. 150/500.0 .15. 175/500.0 .15. 200/500.0 .15. 250/500.0
87,5 118,5
379,5 2,07 371,5 2,12 354,5 2,22 342

2,30
137,5 168,5
329,5 2,38 529,5 1,76 511,5 1,87 504,5 1,92 492

1,99
2808... .05. 100/600.0 .05. 125/600.0 .05. 150/600.0 .05. 175/600.0 .05. 200/600.0 .05. 250/600.0 2808... .06. 100/600.0 .06. 125/600.0 .06. 150/600.0 .06. 175/600.0 .06. 200/600.0 .06. 250/600.0 2808... .07. 100/600.0 .07. 125/600.0 .07. 150/600.0 .07. 175/600.0 .07. 200/600.0 .07. 250/600.0 100/600.0 .087. 125/600.0 .087. 150/600.0 .087. 175/600.0 .087. 200/600.0 .087. 250/600.0 2808... .087. 2808... .10. 100/600.0 .10. 125/600.0 .10. 150/600.0 .10. 175/600.0 .10. 200/600.0 .10. 250/600.0 2808... .11. 100/600.0 .11. 125/600.0 .11. 150/600.0 .11. 175/600.0 .11. 200/600.0 .11. 250/600.0 2808... 2808... 2808... .12. 125/600.0 .12. 150/600.0 .12. 175/600.0 .12. 200/600.0 .12. 250/600.0 125/600.0 .137. 150/600.0 .137. 175/600.0 .137. 200/600.0 .137.250/600.0 .137. .15. 150/600.0 .15. 175/600.0 .15. 200/600.0 .15. 250/600.0
87,5 118,5
479,5 2,07 471,5 2,12 454,5 2,22 442

2,30
137,5 168,5
429,5 2,38
R K
100 465
125 550
150 620
200 700
175 780
250 940
Pitch T Links/m
= 56 mm/link = 18 (1008 mm)

Order key Dimensioning
Ba Bi
2808
2808.15.150/600.0
Standard color black Outer radius AR Bending radius R Width index (depends on Bi) Series
28 max.
32
16 16
5
3,4 32
32.1.1
32.3.1
3210.X
32.4.1
32.5.1

54
3808


R 100
[mm]
R 125
[mm]
R 150
[mm]
R 200
[mm]
R 250
[mm]
Bi
[mm]
Ba
[mm]
AR
[mm]
IR
[mm]
Gewicht [kg/m] 2,21 2,30 2,33 2,40 2,46 2,50 2,59 2,65 2,72 2,78 2,81 2,84 2,91 2,97 2,21 2,30 2,33 2,40 2,46 2,50 2,59 2,65 2,72 2,78 2,81 2,84 2,91 2,97 2,21 2,30 2,33 2,40 2,46 2,50 2,59 2,65 2,72 2,78 2,81 2,84 2,91 2,97
3808... .05. 100/400 .0 .05. 125/400 .0 .05. 150/400 .0 .05. 200/400 .0 .05. 250/400 .0 3808... .06. 100/400 .0 .06. 125/400 .0 .06. 150/400 .0 .06. 200/400 .0 .06. 250/400 .0 3808... .07. 100/400 .0 .07. 125/400 .0 .07. 150/400 .0 .07. 200/400 .0 .07. 250/400 .0 3808... 3808... 3808... 3808... 3808... 3808... 3808... 3808... 3808... .087.100/400 .0 .10. 100/400 .0 .087.125/400 .0 .10. 125/400 .0 .11. 125/400 .0 .12. 125/400 .0 .137.125/400 .0 .05. 125/500 .0 .06. 125/500 .0 .07. 125/500 .0 .087.125/500 .0 .087.150/400 .0 .10. 150/400 .0 .11. 150/400 .0 .12. 150/400 .0 .137.150/400 .0 .05. 150/500 .0 .06. 150/500 .0 .07. 150/500 .0 .087.150/500 .0 .087.200/400 .0 .10. 200/400 .0 .11. 200/400 .0 .12. 200/400 .0 .137.200/400 .0 .15. 200/400 .0 .162.200/400 .0 .05. 200/500 .0 .06. 200/500 .0 .07. 200/500 .0 .087.200/500 .0 .11. 200/500 0 .12. 200/500 .0 .137.200/500 .0 .15. 200/500 .0 .087.250/400 .0 .10. 250/400 .0 .11. 250/400 .0 .12. 250/400 .0 .137.250/400 .0 .15. 250/400 .0 .162.250/400 .0 .17. 250/400 .0 .18. 250/400 .0 .05. 250/500 .0 .06. 250/500 .0 .07. 250/500 .0 .087.250/500 .0 .11. 250/500 0 .12. 250/500 .0 .137.250/500 .0 .15. 250/500 .0
50 68 75 87,5 100 108 125 150 168 175 200 50 68 75 87,5 100 108 125 150 168 175 200 50 68 75 87,5 100 108 125 150 168 175 200
85 103 110 122,5 135 143 160 185 203 210 235 85 103 110 122,5 135 143 160 185 203 210 235 85 103 110 122,5 135 143 160 185 203 210 235
400 400 400 400 400 400 400 400 400 400 400 400 400 400 500 500 500 500 500 500 500 500 500 500 500 500 500 500 600 600 600 600 600 600 600 600 600 600 600 600 600 600
327,5 309,5 302,5 290 277,5 269,5 252,5 240 227,5 215 209,5 202,5 190 177,5 427,5 409,5 402,5 390 377,5 369,5 352,5 340 327,5 315 309,5 302,5 290 277,5 527,5 509,5 502,5 490 477,5 469,5 452,5 440 427,5 415 409,5 402,5 390 377,5
137,5 172,5 162,5 197,5
3808... 3808... 3808... 3808... 3808... 3808... 3808... 3808... 3808... 3808... .05. 100/500 .0 .06. 100/500 .0 .07. 100/500 .0 .087.100/500 .0
187,5 222,5
3808... .10. 100/500 .0 .10. 125/500 .0 .10. 150/500 .0 .10. 200/500 .0 .10. 250/500 .0 .11. 125/500 .0 .11. 150/500 .0 .12. 125/500 .0 .12. 150/500 .0 .137.150/500 .0 .15. 150/500 .0
137,5 172,5 162,5 197,5
3808... 3808... 3808... 3808...
.162.200/500 .0 .162.250/500 .0 .17. 200/500 .0 .17. 250/500 .0 .18. 200/500 .0 .18. 250/500 .0 .187.200/500 .0 .187.250/500 .0
187,5 222,5
3808... .20. 200/500 .0 .20. 250/500 .0 3808... .05. 100/600 .0 .05. 125/600 .0 .05. 150/600 .0 .05. 200/600 0 .05. 250/600 0 3808... .06. 100/600 .0 .06. 125/600 .0 .06. 150/600 .0 .06. 200/600 .0 .06. 250/600 .0 3808... .07. 100/600 .0 .07. 125/600 .0 .07. 150/600 .0 .07. 200/600 .0 .07. 250/600 .0 3808... .087.100/600 .0 .087.125/600 .0 .087.150/600 .0 .087.200/600 .0 .087.250/600 .0 3808... .10. 100/600 .0 .10. 125/600 .0 .10. 150/600 .0 .10. 200/600 .0 .10. 250/600 .0 3808... .11. 100/600 .0 .11. 125/600 .0 .11. 150/600 .0 .11. 200/600 .0 .11. 250/600 .0 3808... .12. 100/600 .0 .12. 125/600 .0 .12. 150/600 .0 .12. 200/600 .0 .12. 250/600 .0 3808... .137.100/600 .0 .137.125/600 .0 .137.150/600 .0 .137.200/600 .0 .137.250/600 .0 3808... .15. 100/600 .0 .15. 125/600 .0 .15. 150/600 .0 .15. 200/600 .0 .15. 250/600 .0 3808... .162.200/600 .0 .162.250/600 .0 3808... 3808... 3808... 3808... R K 100 500 125 650 150 725 200 875 250 1050 .17. 200/600 .0 .18. 200/600 .0 .187.200/600 .0 .20. 200/600 .0 .17. 250/600 .0 .18. 250/600 .0 .187.250/600 .0 .20. 250/600 .0
137,5 172,5 162,5 197,5
187,5 222,5
Pitch T Links/m
= 67 mm/link = 15 (1005 mm)

Ba Bi
3808
3808.20.200/600.0
38 max.
42
21
5
7,5 7,5 3,4
42.1.1
42.3.1
3210.X
42.4.1
42.5.1

21
42
64
4008


R 150
[mm]
R 200
[mm]
R 250
[mm]
R 300
[mm]
R 400
[mm]
Bi
[mm]
Ba
[mm]
AR
[mm]
IR
[mm]
Weight [kg/m] 3,28 3,38 3,44 3,61 3,69 3,77 3,86 3,94 4,02 4,10 4,19 4,27 3,28 3,38 3,44 3,61 3,69 3,77 3,86 3,94 4,02 4,10 4,19 4,27 3,28 3,38 3,44 3,61 3,69 3,77 3,86 3,94 4,02 4,10 4,19 4,27
4008... .05. 150/650 .0 .05. 200/650 .0 ..05. 250/650 .0 ..05. .0 4008... .06. 150/650 .0 .06. 200/650 .0 .06. 250/650 .0 .06. 300/650 .0 4008... .07. 150/650 .0 .07. 200/650 .0 .07. 250/650 .0 .07. 300/650 .0 4008... .10. 200/650 .0 .10. 250/650 .0 .10. 300/650 .0 4008... .11. 200/650 .0 .11. 250/650 .0 .11. 300/650 .0 4008... .12. 200/650 .0 .12. 250/650 .0 .12. 300/650 .0 4008... .13. 250/650 .0 .13. 300/650 .0 4008... .15. 250/650 .0 .15. 300/650 .0 4008... 4008... 4008... 4008... .16. 250/650 .0
..05. 400/650 .0 .06. 400/650 .0 .07. 400/650 .0 .10. .11. .12. .13. .15. 400/650 .0 400/650 .0 400/650 .0 400/650 .0 400/650 .0
50 65 75 100 112 125 150 175 200 50 65 75 100 112 125 150 175 200 50 65 75 100 112 125 150 175 200
93 108 118 143 155 168 193 218 243 93 108 118 143 155 168 193 218 243 93 108 118 143 155 168 193 218 243
650 650 650 650 650 650 650 650 650 650 650 650 750 750 750 750 750 750 750 750 750 750 750 750 850 850 850 850 850 850 850 850 850 850 850 850
572 557 547 522 510 497 484,5 472 459,5 447 434,5 422 672 657 647 622 610 597 584,5 572 559,5 547 534,5 522 772 757 747 722 710 697 684,5 672 659,5 647 634,5 622
137,5 180,5 162,5 205,5 187,5 230,5
.16. 300/650 .0 .16. 400/650 .0 .17. 400/650 .17. 300/650 .18. 400/650 .18. 300/650 300/650 .05. 400/750 .0 .06. 400/750 .0 .07. 400/750 .0 .10. 400/750 .0 .11. 400/750 .0 .12. 400/750 .0 .13. 400/750 .0 .15. .16. .17. .18. 400/750 .0 400/750 .0 400/750 .0 400/750 .0
4008... .05. 150/750 .0 .05. 200/750 .0 .05. 250/750 .0 .05. .0 4008... .06. 150/750 .0 .06. 200/750 .0 .06. 250/750 .0 .06. 300/750 .0 4008... .07. 150/750 .0 .07. 200/750 .0 .07. 250/750 .0 .07. 300/750 .0 4008... .10. 150/750 .0 .10. 200/750 .0 .10. 250/750 .0 .10. 300/750 .0 4008... .11. 150/750 .0 .11. 200/750 .0 .11. 250/750 .0 .11. 300/750 .0 4008... .12. 200/750 .0 .12. 250/750 .0 .12. 300/750 .0 4008... 4008... 4008... 4008... 4008... .13. 200/750 .0 .13. 250/750 .0 .13. .15. 200/750 .0 .15. 250/750 .0 .15. .16. 200/750 .0 .16. 250/750 .0 .16. .17. 250/750 .0 .17. .18. 250/750 .0 .18. 300/750 .0 300/750 .0 300/750 .0 300/750 .0 300/750 .0 300/750 .0 300/750 .0 300/750 .0 300/750 .0
137,5 180,5 162,5 205,5 187,5 230,5
4008...
.20. 250/750 .0 .20. 4008... .05. 150/850 .0 .05. 200/850 .0 .05. 250/850 .0 .05. 4008... .06. 150/850 .0 .06. 200/850 .0 .06. 250/850 .0 .06. 4008... .07. 150/850 .0 .07. 200/850 .0 .07. 250/850 .0 .07. 4008... .10. 150/850 .0 .10. 200/850 .0 .10. 250/850 .0 4008... .11. 150/850 .0 .11. 200/850 .0 .11. 250/850 .0 4008... .12. 150/850 .0 .12. 200/850 .0 .12. 250/850 .0 4008... 4008... 4008... 4008... 4008... 4008... .13. 200/850 .0 .13. 250/850 .0 .15. 200/850 .0 .15. 250/850 .0 .16. 200/850 .0 .16. 250/850 .0
.20. 400/750 .0
.05. 400/850 .0 .06. 400/850 .0 .07. 400/850 .0 .10. 300/750 .0 .10. 400/850 .0 .11. 300/750 .0 .11. 400/850 .0 .12. 300/750 .0 .12. 400/850 .0 .13. 300/750 .0 .13. 400/850 .0 .15. 300/750 .0 .15. 400/850 .0 .16. 300/750 .0 .16. 400/850 .0
137,5 180,5 162,5 205,5 187,5 230,5
.17. 200/850 .0 .17. 250/850 .0 .17. 300/750 .0 .17. 400/850 .0 .18. 200/850 .0 .18. 250/850 .0 .18. 300/750 .0 .18. 400/850 .0 .20. 250/850 .0 .20. 300/750 .0 .20. 400/850 .0 300/750
R K
150 750
200 900
250 1050
300 1225
400 1450
Pitch T Links/m
= 91 mm/link = 11 (1001 mm)

Ba Bi
4008
4008.20.250/850.0
50 max.
56
28
5
14 4,5
14
56.1.1
56.3.1
521.X
56.4.1
56.5.1

28
56
84
2208 2808 3808 4008
2208280838084008 Steel Mounting Brackets
Position 1
Position 2
RLK - Distance pivot point / outer mounting holes
Steel, one-piece | Recommended for unsupported and rotatory applications

For Series 2208 2808 3808 4008 Part No. full set 22080.34.VS.E 28080.34.VS.E 38080.34.VS.E 40080.34.VS.E Part No. position 1 22080.30.VS.E 28080.30.VS.E 38080.30.VS.E 40080.30.VS.E Part No. position 2 22080.40.VS.E 28080.40.VS.E 38080.40.VS.E 40080.40.VS.E
One part for all e-chain widths Electrically conductive
Universal use Material: Stainless steel: 1.4301 Part No. structure 22080. 34.VS.E
Stainless steel Standard: bolted Full set = 34 Mounting brackets for selected e-chain type
The guide trough must be mounted at the fixed point of the twisterchain , as shown by the drilling template in the illustration. The following bolted connections are permitted:
Bore Hole: 4 x 6,6 - 7 mm Mounting only with bolts: 4 x bolts M6 Other connection dimensions for mounting the guide troughType 02 from page 2.100
1 2 3
Note: twisterchain e-chains must always end with an outer side link. At the moving end an outer side link always forms the first e-chain link. Please note when calculating!

Single-part order Position 1 22080. 30. E

4 5
Position 1 22080. 40. E
twisterchain classic 2208280838084008 Accessories Save assembly time and costs Better guidance for circular motion - increase cycle life! New Guide Trough System - Typ 01 from page 2.74
With the new twisterchain trough, the previously complex adjustment work is clearly minimized. Assembly time is reduced from 6h to 2h. While reducing noise levels, travel speed and service life can be increased, thanks to an almost all-plastic design www.igus.eu/en/TCtroughnew
2208 2808 3808 4008
twisterchain classic for continuous industrial duty in 3shift operation on a buckling arm robot (for welding
twisterchain classic in a guide trough for rotary movements on an articulated robot
applications, rotary movement 420)
2208 2808 3808 4008
twisterchain classic Accessories Guide Trough Type 02

For new constructions we recommend: New Guide Trough System
from page 2.74
Guide trough Type 02 for twisterchain classic

Guidance of the e-chain Minimized wear on the e-chain Optimal running smoothness Rotation angle up to 400

The modular design of the guide trough makes it possible to connect a large number of e-chains , circle and bending radii by using the same trough sections. If the e-chain radius changes, the trough can simply be adapted without purchasing a completely new trough. The table below will assist you in selecting the right
guide trough system. The specified part number includes the complete trough system. In all cases, you should state the twisterchain type when ordering. For new constructions we
recommend: New Guide Trough System - Typ 01 page 2.74
from
Guide trough and bottom support (see figure) is required only if the support for the upper run cannot be mounted on the machine (Rotation angle > 180 ).
Product Range | twisterchain classic Guide trough Type 02

Part No. Outer radius Series AR [mm] Rotation angle min.-max. [] 45 - 100 >100 - 180 >180 - 270 >270 - 360 45 - 100 >100 - 180 >180 - 270 >270 - 360 45 - 100 >100 - 180 >180 - 270 >270 - 360 45 - 100 >100 - 180 >180 - 270 >270 - 360 >360 Trough assembly Type 02 9 2208.4.45.300/ Bi.R 9 2208.4.90.300/ Bi.R 9 2208.4.135.300/Bi.R* 9 2208.4.180.300/Bi.R** 9 XXXX.4.45.400/ Bi.R 9 XXXX.4.90.400/ Bi.R 9 XXXX.4.135.400/Bi.R* 9 XXXX.4.180.400/Bi.R** 9 XXXX.4.45.500/ Bi.R 9 XXXX.4.90.500/ Bi.R 9 XXXX.4.135.500/Bi.R* 9 XXXX.4.180.500/Bi.R** 9 XXXX.4.45.600/ Bi.R 9 XXXX.4.90.600/ Bi.R 9 XXXX.4.135.600/Bi.R* Trough assembly with bottom support not necessary not necessary 9 2208.5.135.300/Bi.R 9 2208.5.180.300/Bi.R not necessary not necessary 9 XXXX.5.135.400/Bi.R 9 XXXX.5.180.400/Bi.R not necessary not necessary 9 XXXX.5.135.500/Bi.R 9 XXXX.5.180.500/Bi.R not necessary not necessary 9 XXXX.5.135.600/Bi.R 1 2 1 2 1 2 Number of support
2208 2808 / 3808 / 4008
- 300 - 300 - 300 - 300 - 450 - 450 - 450 - 450 >450-550 >450-550 >450-550 >450-550 >550-650 >550-650 >550-650 >550-650 >650
1 2
9 XXXX.4.180.600/Bi.R** 9 XXXX.5.180.600/Bi.R Ask us, we will be pleased to help you! Supplement Part No. 9 XXXX with required Series (2208, 2808, 3808 oder 4008), 9 4008.5.180.600/06.250 the value Bi and the corresponding value of the required bending radius R
* These troughs feature one support for the upper run / ** these troughs feature two supports for the upper run
9.4008.5.180.600/06.250
Order key Guide trough Type 02

R - Bending radius, please add appropriate value Bi - widths index, please add appropriate value Outer radius e-chain
Trough angle (Standard 180, 135, 90, 45) Trough version (.5. with and .4. without bottom support) Guide trough - selected Series (2208, 2808, 3808, 4008)
www.igus.eu/en/TCtroughclassic
twisterchain classic Accessories Guide trough Type 02

Support for the upper run of twisterchain classic (as of 180 rotation angle)
Lower edge (moving end)
2208 2808 3808 4008
Support for upper run
HS
40
Required clearance for twisterchain
Axis of rotation
RST 45
HF
Fixed end Mounting position for one support Lower edge (fixed end) 2. Support for upper run
37 25 RST 40 RLK
40 90 20
Required clearance for twisterchain
70
1. Support for upper run
The guide trough must be mounted at the fixed end of the twisterchain as shown by the drilling template.The following
bolted connections are permitted: Bore hole: 4 x 6,6 - 7 mm Mounting only with bolts: 4 x bolt M6
Axis of rotation
Fixed end
Mounting position for two supports
Installation Dimensions | twisterchain classic Guide trough Type 02

Series Part No. RLK HS
[mm] [mm]
055 195
063 211
075 235
HF [mm] for Bending radius R 100 125 150 175 200 285 290 300 300 310 305 315 335 340 350 350 360 355 365 385 390 400 400 410 405 415 432 432 440 450 455 490 500 500 510 505 515 532 532
250 590 600 600 610 605 615 632 632
300 732 732
400 932 932
Part No. Guide trough 92208...300 92808...400 93808...400 92808...500 93808...500 92808...600 93808...600 94008...650 94008...750
RST
[mm]
2208...300 265 130 2808...400 360 146 3808...400 360 156 2808...500 3808...500 2808...600 3808...600 460 460 560 560 146 156 146 156
145 192,5 192,5 292,5 292,5 392,5 392,5 442,5 542,5
4008...650 610 176 4008...750 710 176
2208 2808 3808 4008
twisterchain classic Calculation assistance

This calculation sheet should help you to select the right igus twisterchain System for your application.

Bi Ba
Rotation angle
Please sketch the cable and hose layout within the e-chain . Note: To find the correct Series, refer to the thickest cable diameter, plus cable clearance of approx. 20% of the e-chain interior.

twisterchain Series Existing installation space
2208
2828
3838
4008
X1 max.............................................. X2 max.............................................. HF max..............................................
e-chain data
Outer radius AR ............................. Inner radius IR ............................... Bending radius R ................................. Rotation angle [] ................................ yes no
Guide trough
Part No. trough Type 02 9._ _ _ _ ._ ._ _ _ . _ _ _ / _ _ . _ _ _

Order example
(9.4008.5.180.600/06.250)
yes no
Supporting structure
necessary
The guide trough part number includes all the necessary elements for proper operation. The rotation angle is dependent upon support for the upper run and should be assembled on-site. If on-site assembly is not possible. we will deliver a supporting structure which can be assembled on the floor and is based on the height of the lower trough run. If necessary, we will design a supporting structure specially adapted to your installation!
2.102
twisterchain classic - calculation assistance
Simply call us if you have any questions!
ha
hi
twisterchain classic Designing

Date: Phone: Fax: +49- (0) 22 03 96 49 - 800 +49- (0) 22 03 96 49 - 222
2208 2808 3808 4008
From:
Phone: Fax:
Please supply us with your application data. We will then send you a full analysis with cable/layout suggestion and a quotation immediately. Please consult igus should you have any questions.
twisterchain
chainflex high-flex cables
Guide Trough
Preassembled
Filling - twisterchain classic

Number Type
[mm]
Weight
[kg/m]
Permitted bending radius R

[mm]
Dimensions
X1 [mm] X2 [mm] HF [mm] Rotation angle * [] ..................................................................... ..................................................................... ..................................................................... .....................................................................
* On machine elements which move to the left and to the right following a circular path, the rotation angle can be determined by adding the two angles
Operating data
Rotations/day Days/year Speed [/s] Acceleration [/s2] ..................................................................... ..................................................................... ................................................................... .....................................................................
Axis of rotation
Environment
Temperature [C] Moisture ................................................................... yes no
Construction space
2.103
2.104
twisterband
Rotary motions in a small spaces
2.105
NEW in this catalog
twisterband: compact, modular and cost-effective

Rotary movements in minimum space - 20 times around its own axis With the very compact igus twisterband rotations can be implemented economically and with low wear and low maintenance in a confined space. Energy (in the process), data and media are kept secure. 4 sizes available Rotary movements up to 7000 (Installation position, vertical: up to 3.000, horizontal: 7.000 and more possible) Rotary speeds up to 360/s possible Compact, modular and lightweight Ribbons can be shortened easily Minimum installation space, builds very close around the rotary axis Can be reliably used in various installation positions (horizontal or vertical) Cost-effective Easy filling Limited length compensation possible in combination with igus chainflex cables in very limited spaces

Typical industries and applications Cable reels Robots (robot arms, 1/6 axis, scara robots) Tooling machines Leisure rides Medical equipment Radar and telescope equipment Aerospace, test, measurement, handling, lifting and installation equipment Wind turbines (e.g. blade adjustment) Wherever rotary unions are used
2.106
In the Netherlands the twisterband will be used at the musical Soldaat van Oranje ensuring that a special platform can turn during the show
twisterband Features
360... 3000
An axis is to be centrally installed for angles of rotation from 1500 rotating and horizontal
Max. rotation angle: As a rule of thumb: Each section gives 180 = 360 more rotation
Film hinge: Easy access and quick filling with cables and hoses (TB20.44.18. / TB30.75.22.)
igus twisterband: Minimum installation space, builds very close around the rotary axis
Compact, modular, economical - up to 7.000 rotary* motions in smallest spaces (*Installation position, vertical: up to
3.000, horizontal: 7.000 and more possible)
Can be reliably used in various installation positions (horizontal: 7.000 and more possible). Limited length compensation possible
next page
2.107
twisterband (7000 rotation**) Contents Selection Table

NEW in this catalog
twisterband
Rotary movements in minimum space - 20 times around its own axis
Series
Inner height Inner width hi [mm] BI [mm]
X1
[mm]
X2
[mm]
R min.
[mm]
R max.
[mm]
Interior separation
Opening principle "easy" design "easy" design film-hinge film-hinge
Page
TB12.23.09.X.01.0 TB20.44.12.X.01.0 TB20.44.18.X.01.0 TB30.75.22.X.01.0
9 12 18 22
23 44 44 75
50 50 50 90
140 220 220 330
24 34 34 44
35 57 57 77
yes yes
2.110 2.110 2.110 2.110
More sizes available upon request!
X1 = Inner machine construction space X2 = Outer machine construction space
TB30.75.22. TB20.44.12. TB12.23.09. TB20.44.18.
X1 50
X1 50
X1 50
X1 90
X2 140 mm
X2 220 mm
X2 220 mm
X2 330 mm
44 23 9 12 44 18 22
75
**Installation position, vertical: up to 3.000, horizontal: 7.000 and more possible
2.108

twisterband (7000 rotation) Assembly instructions

TB20.44.18. / TB30.75.22. | Snap-open along outer radius with film-hinge
Easy opening and filling of twisterband with a click
Please open lock... insert the cable...
Push the separator on and add more cables
Close film-hinge with a click ...ready!
TB12.23.09. / TB20.44.12. | "easy" design - simply press cables in
Easy opening and filling of twisterband due to the "easy"-principle
Please lift e-chain clamp slightly and simply insert cable
www.igus.eu/twisterband
2.109
twisterband
twisterband (7000 rotation) Introduction

NEW in this catalog Rotary motions in smallest spaces
When to use the twisterband: Rotary movements up to 7000
(Installation position, vertical: up to 3.000, horizontal: 7.000 and more possible)
**Base plate with strain relief
twisterband segment single part
4 sizes available Some parts available with interior separation*
For smallest spaces Rotary speeds up to 360/s possible 4 sizes available Some parts available with interior separation* Easy to fill with film-hinge or to be opened with "Easy"-principle* Limited length adjustment possible
(*depending on Series)
Limited length compensation possible
Snap-open with film-hinge or to be opened with "Easy"-principle
When to use a different igus Series: For higher fill weights System twisterchain new, page 2.56 For 3D-movements triflex R, page 2.4 RBR-versions for additional fill weights Design, chapter 1 If a smear-and maintenance-free polymer slewing bearing for "endless" turning movements is required iglidur polymer slewing bearing, www.igus.eu/en/PRT Use of shielded cables please ask for support

**Ground plate with strain relief
**Ground- and base plates are delivered by standard. They are part of the twisterband-module!

2.110
twisterband Product Range Installation Dimensions

TB30.75.22. TB20.44.12. TB12.23.09.
X1 50 X1 50 X1 50 X1 90
twisterband
TB20.44.18.
X2 140 mm
X2 220 mm
X2 220 mm 44
X2 330 mm 75
23 9 12
44 18 22
X1
[mm]
twisterband | Snap-open with film-hinge or to be opened with "easy"-principle

Part No. twisterband TB12. 23. 09. X.01 .0 TB20. 44. 12. X.01 .0 TB20. 44. 18. X.01 .0 TB30. 75. 22. X.01 .0 Inner width Bi [mm] 23 44 44 75 Inner height hi [mm] 9 12 18 22 X2
[mm]
R min.
[mm]
R max.
[mm]
Opening principle easy-principle easy-principle film-hinge film-hinge
d1
[mm]
50 50 50 90
140 220 220 330
24 34 34 44
35 57 57 77
7 9 14 17
*Ground- and base plates are delivered by standard. They are part of the twisterband-module!
more twisterband sizes upon request!
Supplement Part No. with required number of ribbons X (see calculation box) e.g. TB20.44.12.6.01.0
Calculation Number of ribbons

depending on rotation angle
(please always round up number of ribbons)
Additional loads depending of the rotation angel

Fill weight [kg/m] Rotation angel []
Bi
+ 2 = Example: 360 1200 X 360 + 2 = result: X 6 ribbons TB12: X TB20: X

Rotation angle
Rotation angle
340
+ 2 = Example:
1200 X 340 + 2 = result: X 6 ribbons + 2 = Example: 180 1200 X 180 + 2 = result: X 9 ribbons TB30: X
Rotation angle
Rmax.
d1 max.
hi
Rmin.
Bi = Inner width e-chain hi = Inner height e-chain
X1 = Inner machine construction space X2 = Outer machine construction space
R min. = Min. bending radius R max.= Max. bending radius
d1 = Max. cable diameter X = Number of ribbons
twisterband
twisterband (7000 rotation) Interior separation

TB30.75.22
TB20.44.18
22 TB30.22.2
TB20.18.2
Separators are delivered unassembled. Simply push them onto the crossbar!
18 TB20.18.2
Separator for TB20.44.18 unassembled TB20.18.2 Separator for TB30.75.22 unassembled TB30.22.2
2 9
Separators For Series TB20 with an inner height of 18 mm and Series TB30 (inner height: 22 mm). For installation simply open the e-chain , insert a cable and push the separator onto the crossbar. Then add more cables. The separators provide a clear, cable-friendly interior separation.
TB30.22.2
Easy opening and filling of the twisterbandes with a click or with the "easy"-principle. Simply push separators on and add more cables. The separators provide a clear, cable-friendly interior separation.
twisterband Ground- and base plate with strain relief

Dimensions - ground / base plate made of steel with strain relief for the following Series:
TB12.23.09.
twisterband
Ground plate and base plate are delivered by standard. They are part of the twisterband-module!
TB20.44.12. / TB20.44.18.
TB30.75.22.
twisterband application of two systems mounted above one another. This space-saving solution allows double filling space with a constant outer diameter of the system
twisterband
twisterband (7000 rotation) Tests and applications
Endurance test of a twisterband module in the igus test laboratory
Customer application with twisterband TB20.44.18 - consuming and expensive rotary joints could be replaced here
Suitable igus chainflex cables for smallest bending radii at www.igus.eu/en/chainflex

twisterband (7000 rotation) FAX designing sheet

Date: Phone: Fax:
twisterband
+49- (0) 22 03 96 49 - 800 +49- (0) 22 03 96 49 - 222
From:
Phone: Fax:
Short description of application
Which task should be performed
Solution at the moment
Rotating angle [] Frequency [/s]
min. service life [cycles] Continuous rotation Stop & Go
Cable specification
Quantity Type (control, data, servo, hoses, etc.) Outer diameter [ mm] min. bending radius [mm]
Environment
Ambient temperature [C] ATEX/ESD Cleanroom
Sketch please enter your dimensions [mm]
_mm __
Your data
___mm
Company Name Adress ___mm ___mm ___mm
Phone/Fax E-mail
2.115
3.0
ive tract t rice a very p nd to fill a Easy
ain ch asy e
3.1
easy chain easy to fill and very price attractive

easy chains are available with exterior (version E) press fit access, as well as interior (version Z) access. The assembly time reductions are a primary reason to choose easy chains . Their material, igumid NB, presents more application opportunities with: Optimal elasticity, UL94V2 classification and excellent cleanroom qualities. Their one-piece design keeps the easy chain very price-effective

Typical industries and applications General machinery Cleanroom applications Electronic apparatus Office equipment Vending machines Packaging machines
3.2
Machinery of all kinds feature igus easy chains - reduces assembly times

Clean room test acc. to Fraunhofer Institute IPA Standard material - ISO Class 2 acc. to ISO 14644-1 Speed: v = 1,0 m/s and a = 2,0 m/s - Series E14.3.038 easy chain with electricity conducting material
Minutes
Reduce time up to 80%

Product A
igumid ESD for ESD/ATEX applications upon request. Delivery time: 3-5 days UL94-V2 classifications With easy chain rotatory and
torsional motions are possible 42 dB(A) - Value dertermined at the igus test-lab:
easy chain Series E200

Assembly time: Insert of 2 cables 6 and 10 mm. We can present you with more details about this and other tests
v = 1,0 m/s unsupported, Series E06.10.038.0
easy chain Series E14 on server unit, removable for
easy chain on adjustable office
maintenance purposes Cleanroom Class 2 ISO is standard
furniture with UL94 - V2 Classification
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Find selection tables and assembly instructions
3.3
easy chain
easy chain | Simply press cables in
"Press Fit" principle for secure halt of e-chain links
Stable stop dog
Simply press cables in
Cable-friendly, Material smooth igumid NB interior -40/+80C
easy chain : "E" and "Z" makes "easy"

Easy to fill from the inner radius (Version "Z") or outer (exterior) radius (Version "E") Fast cable accessibility without opening and closing lids Easy to lengthen and shorten at any point Low price with one-piece design Dirt-repellent, contoured exterior Mounting brackets available with integrated strain relief Limited torsion tolerance Available with interior separation (some types) Flammability rating UL94-V2 Suitable for clean-room applications You can find more technical data about the material, chemical resistance, temperatures chapter design, from page 1.38
Selection table
Series E03 E04 E045Z045 E06Z06 E065/Z065 E08Z08 E14Z14 E200Z200 E16Z16 E26Z26 E300Z300 Inner height hi [mm] 5 7 9,4 10,5 / 10,7 11,3 14,6 / 14,7 19 24,3 32 36,5 / 37,1 48,5 Inner width Bi [mm] 5 - 10 7 10 - 27 10 - 20 16 - 36 10 - 50 15 - 50 37 - 57 23 - 100 47 - 75 46 - 75 Outer width Ba [mm] 8,7 - 13,7 13 16 - 37 16,5 - 26,5 24,8 - 49,3 18,2 - 58,2 27 - 62 74,4 - 120,4 37,5 - 115,3 92 - 167 95 - 170 Outer height ha [mm] 8 10 12,5 15 15 19,3 25 35 39 50 64 Bending radius R [mm] 10 - 28 15 - 48 18 - 38 18 - 38 18 - 38 28 - 48 28 - 125 55 - 200 40 - 100 63 - 250 75 - 300 Unsupported length max. [m] 0,40 0,55 0,40 0,55 0,60 1,00 0,65 1,75 1,00 2,00 2,25 3.6 3.10 3.14 3.20 3.24 3.28 3.32 3.36 3.42 3.46 3.52 Page
Quick assembly with ESD!
easy chain now available as ESD version Easy to fill on the outer-/innerradius Accesible to the cables without opening and closing of lids Cost-effective one piece design e-chain Mounting brackets available More information www.igus.eu/esd
3.4
easy chain | Assembly Instructions
Assembling | Separating | Filling | Series E03 E04 E/Z045 1 2
Twist and click or twist and devide
Press in cable
Assembling | Series E/Z06 E/Z065 E/Z08 E/Z14 E/Z200 E/Z16 E/Z26 E/Z300 1 2
Push and click...
Snap in pin
Separating | Series E/Z06 E/Z065 E/Z08 E/Z14 E/Z200 E/Z16 E/Z26 E/Z300 3 4
Release side link
Twist and pull apart
Filling | Series E/Z06 E/Z065 E/Z08 E/Z14 E/Z200 E/Z16 E/Z26 E/Z300 5 6
Press in cable
Pull out cable
You can find an assembly video on the web
www.igus.de/en/EZ_assembly
3.5
easy chain
E03
easy chain | Series E03
Price index
igus smallest e-chain
interior dimensions 5 x 5 mm Very easy to fill - ideal for harnessed cable IPA Qualification Certificate: Air Cleanless Class ISO Class 2 (at v = 1 m/s) upon request UL94-V2 classifications assemblies, without opening and closing lids Mounting bracket with integrated strain relief Small pitch for low-noise, smooth operation Very light weight - ideal for low fill weight For smallest bending radii Chainflex CF98/CF99 - 4 x d !
Low price Torsional motion possible Smallest inner heights 5 mm: Series E03 easy chain
The patented push-button principle holds the links together
5 mm
Adapter plate for rapid installation
Just push the cables into the e-chain with your thumb - and its ready
When to use the Series E03: If filling is required without opening and closing lids If price is an issue If quiet operation is required
When not to use it: Applications with very high loads and long unsupported lengths Series 04 E2 micro, page 5.18 If an e-chain is needed,
Order example complete e-chain 1 m E03.05.010.0 1 set E03.05.12Z
Please indicate chain-lengths or number of links Example: 1 m or 100 links
which is not to open Series 03 E2 micro, page 5.12
e-chain
Mounting bracket
3.6
easy chain | Series E03 | Dimensions and Technical Data
E03
Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG
Fill weight [kg/m]
0.75
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" FLB
0.50
radius in final position 0.25
FLG 0 0 0.25 0.50 0.75 Unsupported length FLG / FLB [m] Length of travel S [m] 0 S 0.5 1.0 1.5
S (FLG) S (FLB)
Phone +49- (0) 22 03-96 49-800
easy chain Short travels unsupported

Unsupported e-chains feature
FLB
S/2
Moving end H-8 17 R Fixed end H
positive camber over short travels. This must be accounted for when specifying the clearance height HF. Please consult igus if space is
10
14
particularly restricted.
Pitch = 10 mm/link
R H D K 010 28 29 55
Links/m = 100 (1.000 mm)

012 32 31 60 015 38 34 70
Chain length = S/2 + K

018 44 37 80 028 64 47 110
The required clearance height: HF = H + 10 mm (with 0,1 kg/m fill weight)
Speed / acceleration FLG Speed / acceleration FLB Gliding speed / acceleration (maximum) Material (e-chain )- permitted temperature C
max. 20 [m/s] / max. 200 [m/s ]

2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 3 [m/s] / max. 10 [m/s ]

2
Technical Data
igumid NB / -40 up to +80 C igumid G / -40 up to +120 C VDE 0304 IIC UL94 V2 VDE 0304 IIC UL94 HB
Material (mounting brackets)* - permitted temperature C Flammability class (e-chain ), igumid NB
Flammability class (mounting brackets), igumid G* *Available in igumid NB upon request, please consult igus for delivery time
Details of material properties page 1.38 page 3.5
www.igus.de/en/e03
3.7
Fax
+49- (0) 22 03-96 49-222
HF = H + 10
Inner height: 5 mm
HF
E03
easy chain | Series E03 | Product Range
Series E03 - split crossbar along the outer radius

Part No. Bi [mm] .0* .0* .0* 5 7 10 Ba [mm] 8,7 10,7 13,7 R [mm] Bending radii 010 010 010 012 012 012 015 015 015 018 018 018 028 028 028 Weight [kg/m] 0,03 0,04 0,05
5 8
Bi Ba
igus e-chainsystems
3 max.
E03.05. E03.07. E03.10.
Ba: pin dimension approx. 0,1 - 0,3 mm wider! *Crossbars do not overlap! Gap: E03.05. = 1 mm, E03.07. = 2 mm, E03.10. = 2 mm Supplement Part No. with required radius. Example: E03.05. 010 .0
Part No. structure
0 = standard color, other colors
page 1.39 Pitch = 10 mm/link - Links/m = 100
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
E03. 05. 010. 0

Color black Bending radius Width Series
igus GmbH
3.8
51147 Cologne
Fax
www.igus.de/en/e03
easy chain | Series E03 | Accessories | Mounting Brackets
E03
Moving end with bore (outer link) 03...1Z
Polymer, one-piece
One-piece mounting bracket Corrosion-resistant Available preassembled Inner and outer attachment possible Adapter plate for rapid installation 03...2Z Fixed end with pin (inner link) Possible installation conditions for assembled mounting brackets Order example "preassembled" below 60 23 A2 A4
03...2Z Fixed end 14 4 3 14 4
03...1Z Moving end

Amust be indicated on preassembled configurations Full set = 12Z Width Mounting brackets for selected chain type
Mounting bracket
Adapter plate Part No. 03.10.QF
For e-chain E03.05. E03.07. E03.10.
Part No. full set 03.05. 12Z 03.07. 12Z 03.10. 12Z
Dim. A [mm] 8,7 10,7 13,7
Part No. structure 03. 05. 12Z A2
For the preassembled mode please add the index A2 or A4 e.g. 03.05. 12Z A2
Full set, for both ends: 03.10.QF = Adapter plate for all sizes
3+0.1 3+0.1
03. 05. 12Z Single-part order: 03. 05. 1Z Mounting bracket with bore 03. 05. 2Z Mounting bracket with pin
6
The adapter has broken edges, so that it can be adapted to the respective chain width. It is not absolutely necessary for attaching the mounting brackets. The mounting brackets can also be screwed on without the adapter plate.
Additional Features
Adapter plate for rapid installation upon request Part No. 03.10.QF
page 3.5
www.igus.de/en/e03
3.9
Fax
+49- (0) 22 03-96 49-222
E04
easy chain | Series E04
Price index
Very easy to fill - ideal for harnessed cable assemblies Small pitch for low-noise, smooth operation
IPA Qualification Certificate: Air Cleanless Class ISO Class 2 (at v = 1 m/s) upon request UL94-V2 classifications Torsional motion possible Special equipment: Electrically conductive ESD/ATEX version upon request
For high acceleration Limited torsion tolerance Cable -friendly smooth interior Mounting brackets available The patented push-button principle holds the links together
Special solution opening gap 0,8 mm Part No. E04.07.015.S
When not to use it: For applications with very high loads and long unsupported travel lengths Series 06 E2 micro, page 5.36 If an e-chain is needed,
Order example complete e-chain 1 m E04.07.038.0 1 set 040.07.12
which is not to open Series 04 E2 micro, page 5.18
e-chain
Mounting bracket
3.10
E04
Unsupported length
Fill weight [kg/m]
0.75
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain FLB K = R + "safety"
7
Inner height: 7 mm Fax +49- (0) 22 03-96 49-222
0.50
FLB 0 S (FLG) S (FLB) 0 0.25 0.50 0.75 Unsupported length FLG / FLB [m] Length of travel S [m]
S D S/2
Moving end H - 10 Fixed end H
H F = H+ 10
Short travels unsupported

16,7
19
Pitch = 16,7 mm/link

R H D K 015 40 45 85
Links/m = 60 (1.002 mm)

018 46 48 90 028 66 58 125

038 86 68 155 048 106 78 185
max. 20 [m/s] / max. 200 [m/s ]

2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 3 [m/s] / max. 10 [m/s ]

2
Technical Data
www.igus.de/en/e04
Phone +49- (0) 22 03-96 49-800
0.5
1.0
1.5
10
easy chain
HF
FLG H
3.11
E04
Series E04 - split crossbar along the outer radius igus e-chainsystems
4,5 max.
Bi Ba
7 10
Part No. E04.07. .0*
Bi [mm] 7
Ba [mm] 13
R [mm] Bending radii 015 018 028 038 048
Weight [kg/m] 0,08
Ba: pin dimension approx. 0,1 - 0,3 mm wider! *Crossbars do not overlap! Gap: E04.07. = 2,5 mm Supplement Part No. with required radius. Example: E04.07. 038 .0
Part No. structure
page 1.39 Pitch = 16,7 mm/link - Links/m = 60
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
E04 07. 038. 0

igus GmbH
3.12
51147 Cologne
Fax
www.igus.de/en/e04
easy chain | Series E04 | Accessories | Mounting Brackets
E04
Moving end with bore (outer link) 040...1(PZ)
Polymer, one-piece
One-piece mounting bracket Corrosion-resistant Available preassembled
12,5
20
040...2(PZ) Fixed end with pin (inner link)
A2
A4
Possible installation conditions for assembled mounting brackets Order example "preassembled" below
040...1(PZ) Moving end
040...2(PZ) Fixed end
Dimensions and order configurations Phone +49- (0) 22 03-96 49-800 +49- (0) 22 03-96 49-222 Fax
17
15
17
4 Part No. structure
040. 07. 12 PZ A2 A1
Amust be indicated on preassembled configurations with assembled tiewrap plates Full set = 12 Width Mounting brackets for selected chain type
For e-chain E04.07.
Part No. full set with tiewrap plate 040.07. 12 PZ
Part No. full set without tiewrap plate 040.07. 12
Number of teeth 1
Dim. B [mm] 12
Full set, for both ends: 040. 07. 12 PZ +tiewrap plate Single-part order: 040. 07. 1 040. 07. 2 PZ +tiewrap plate PZ +tiewrap plate Mounting bracket with bore
For the preassembled mode please add the index A2 ... A4 e.g. 040.07. 12 PZ A2
Mounting bracket with pin
Additional Features
Quicksnap - the complete, detachable mounting unit, available upon request
Quickfix - mounting bracket with dowel, available upon request
page 3.5
www.igus.de/en/e04
3.13
E045 Z045
easy chain | Series E045Z045
9,4
9,4
Price index
Very easy to fill Small pitch for low-noise, smooth operation Limited torsion tolerance
IPA Qualification Certificate: Air Cleanless Class ISO Class 2 (at v = 1 m/s) upon request UL94-V2 classifications Torsional motion possible Special equipment: Electrically conductive ESD/ATEX version upon request Low-noise due small pitch
The patented push-button principle holds the links together Cable-friendly interior "E" Series features split crossbar along the outer radius "Z" Series features split crossbar along the inner radius Mounting bracket available 1-, 2- or 3-chamber system available
When to use the Series E045/Z045: If filling is required without opening and closing lids If a very small pitch is required
When not to use it: For applications with very high loads and long unsupported travel lengths Series 06 E2 micro, page 5.36 If smooth operation is required Series 045 E2 micro, page 5.24 If high stability is required Series 06 E2 micro, page 5.36
e-chain
Mounting bracket
3.14
easy chain | Series E045Z045 | Dimensions and Technical Data
E045 Z045
Unsupported length
Fill weight [kg/m]
0.75
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" FLB
9,4
Inner height: 9,4 mm Fax +49- (0) 22 03-96 49-222
0.50
HF
FLG 0 0 0.25 0.50 0.75 Unsupported length FLG / FLB [m] Length of travel S [m] 0 S 0.5 1.0 1.5
S (FLG) S (FLB)
S/2
Moving end H - 12,5 H
H F = H + 10

Fixed end
13
22,3
Pitch = 13 mm/link
R H D K 018 48,5 44 85
Links/m = 77 (1.001 mm)

028 68,5 54 115

038 88,5 64 150
max. 20 [m/s] / max. 200 [m/s ]

2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 3 [m/s] / max. 10 [m/s ]

2
Technical Data
www.igus.de/en/e045 www.igus.de/en/z045
Phone +49- (0) 22 03-96 49-800
12,5
easy chain
FLB
3.15
E045 Z045
Ba Bi

Part No. E045.10. .0* .0 E045.16. Bi [mm] 10 16 Ba [mm] 16 23 R [mm] Bending radii 018 018 028 028 038 038 Weight [kg/m] 0,09 0,11
5,5 max.
9,4 12,5
Ba: pin dimension approx. 0,1 - 0,3 mm wider! *Crossbars do not overlap! Gap: E045.10. = 2 mm Supplement Part No. with required radius. Example: E045.16. 038 .0 0 = standard color, other colors page 1.39 Pitch = 13 mm/link - Links/m = 77
Ba Bi 1 Bi 2 1,5
Series E045 - split crossbar along the outer radius with 2-chamber system
Part No. E045.2/7. .0* .0* E045.2/9. Bi [mm] 7/7 9/9 Ba [mm] 23 27 R [mm] Bending radii 018 018 028 028 038 038 Weight [kg/m] 0,13 0,14
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
5,0 5,0 max. max.
9,4 12,5
Ba: pin dimension approx. 0,1 - 0,3 mm wider! *Crossbars do not overlap! Gap: E045.2/7. = 2,25 mm, E045.2/9. = 2,25 mm Supplement Part No. with required radius. Example: E045.2/9. 038 .0 0 = standard color, other colors page 1.39 Pitch = 13 mm/link - Links/m = 77
Ba Bi 1 Bi 2 1,5 Bi 3
Part No. E045.3/9. .0* Bi [mm] 9/9/9 Ba [mm] 37 R [mm] Bending radii 018 028 038 Weight [kg/m] 0,17
Fax
5,0 4,5 5,0 max. max. max.
9,4 12,5
Ba: pin dimension approx. 0,1 - 0,3 mm wider! *Crossbars do not overlap! Gap: Spalt: E045.3/9. = 2,25 mm Supplement Part No. with required radius. Example: E045.3/9. 038 .0
igus GmbH
51147 Cologne
Part No. structure
E045. 16. 038. 0

3.16
easy chain | Series Z045 | Product Range
E045 Z045
Ba
Weight [kg/m] 0,11
Series Z045 - split crossbar along the inner radius

Part No. Z045.16. .0* Bi [mm] 16 Ba [mm] 23 R [mm] Bending radii 018 028 038
Bi
5,5 max.
Ba: pin dimension approx. 0,1 - 0,3 mm wider! *Crossbars do not overlap! Gap: Z045.16. = 2 mm Supplement Part No. with required radius. Example: Z045.16. 038 .0 0 = standard color, other colors page 1.39 Pitch = 13 mm/link - Links/m = 77
Series Z045 - split crossbar along the inner radius with 2-chamber system
Part No. Z045.2/7. .0* Bi [mm] 7/7 Ba [mm] 23 R [mm] Bending radii 018 028 038 Weight [kg/m] 0,13
Ba Bi 1 Bi 2 1,5
5,0 5,0 max. max.

Ba: pin dimension approx. 0,1 - 0,3 mm wider! *Crossbars do not overlap! Gap: Z045.2/7. = 2,25 mm Supplement Part No. with required radius. Example: Z045.2/7. 038 .0 0 = standard color, other colors page 1.39 Pitch = 13 mm/link - Links/m = 77
Phone +49- (0) 22 03-96 49-800

Part No. structure
Z045. 16. 038. 0
page 3.5
3.17
Fax
+49- (0) 22 03-96 49-222
9,4 12,5
Inner height: 9,4 mm
9,4 12,5
easy chain
E045 Z045
easy chain | Series E045Z045 | Accessories | Mounting Brackets
Moving end with bore (outer link) 045...1
Polymer, one-piece
One-piece mounting bracket Corrosion-resistant Available preassembled A2 A4 045...2 E03...2Z Fixed end with pin (inner link) 30
045...1 Moving end 17 4 0450.10.12(PZ) 0450.20.12(PZ) 18,25 18,25 4
045...2 Fixed end
6/90
17
18,25
0450.30.12(PZ)
18,25
3 B
6/90
Part No. structure

0450. 10. 12 PZ A2
For e-chain
Part No. full set with tiewrap plate 0450.10. 12 PZ 0450.16. 12 PZ 0450.16. 12 PZ 0450.20. 12 PZ 0450.30. 12 PZ
Part No. full set without tiewrap plate 0450.10. 12 0450.16. 12 0450.16. 12 0450.20. 12 0450.30. 12
Number of teeth 1 2 2 2 3
Dim. A [mm] 22
Dim. B [mm] 16 22 22 26 36
E045.10. E/Z045.16. E045.2/9.
Full set, for both ends: Single-part order: 0450. 10. 1 0450. 10. 2 Mounting bracket with bore PZ +tiewrap plate Mounting bracket with pin
0450. 10. 12 PZ +tiewrap plate E/Z045.2/7. PZ +tiewrap plate E045.3/9.
For the preassembled mode please add the index A2 or A4 e.g. 0450.20. 12 PZ A2 Mounting brackets with tiewrap plate are available upon request. Time of delivery approx. 6-8 weeks after order. Mounting brackets without tiewrap plate are available from stock.
3.18
My Sketches
E045 Z045
Phone +49- (0) 22 03-96 49-800 3D-CAD files, pdf-downloads and many online features www.igus.de/en/e045 www.igus.de/en/z045
page 3.5
3.19
Fax
+49- (0) 22 03-96 49-222
easy chain
E06 Z06
10,7
10,5
Price index
IPA Qualification Certificate: Air Cleanless Class ISO Class 2 (at v = 1 m/s) upon request UL94-V2 classifications Torsional motion possible Special equipment: Electrically conductive ESD/ATEX version upon request 42 dB(A) - Value dertermined at the igus test-lab: v = 1,0 m/s
Limited torsion tolerance Very light weight The patented push-button principle holds the links together Cable -friendly smooth interior "E" Series features split crossbar along the outer radius "Z" Series features split crossbar along the inner radius Integrated strain relief option
Special solution opening gap 3,5 mm Part No. E06.10.018S3
unsupported, Series E06.10.038.0
When to use the Series E06/Z06: If filling is required without opening and closing lids If price is an issue If quiet operation is required
When not to use it: For applications with very high loads and long unsupported travel lengths Series 06 E2 micro, page 5.36 "Z" Series is unsuitable for gliding applications Series 07 zipper, page 4.14
e-chain
Mounting bracket
3.20
E06 Z06
S = Length of travel R = Bending radius H = Nominal clearence height
Unsupported length
Fill weight [kg/m]
0.75
10,7 10,5
Inner height: 10,7/10,5 mm Fax +49- (0) 22 03-96 49-222
0.50
HF = Required clearence height D = Overlength e-chain FLB K = R + "safety" radius in final position
0.25 FLG HF H S (FLG) S (FLB) 0 S D S/2 R FLB 0 0 0.25 0.50 0.75 Unsupported length FLG / FLB [m] Length of travel S [m] 0.5 1.0 1.5
Moving end H - 15 Fixed end
HF = H + 10

20
22
Pitch = 20 mm/link
R H D K 018 51 56 100
Links/m = 50 (1.000 mm)

028 71 66 130

038 91 76 160
max. 20 [m/s] / max. 200 [m/s ]

2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 3 [m/s] / max. 10 [m/s ]

2
Technical Data
Phone +49- (0) 22 03-96 49-800
15
easy chain
3.21
E06 Z06
easy chain | Series E06Z06 | Product Range
Series E06 - split crossbar along the outer radius igus e-chainsystems 6,5 max.
Bi Ba
10,7 15
Part No. E06.10. E06.16. E06.20. .0* .0* .0
Bi [mm] 10 16 20
Ba [mm] 16,5 22,5 26,5
R [mm] Bending radii 018 018 018 028 028 028 038 038 038
Weight [kg/m] 0,14 0,16 0,18
Ba: pin dimension approx. 0,2 - 0,4 mm wider! *Crossbars do not overlap! Gap: E06.10. = 5,5 mm, E06.16. = 5,5 mm Supplement Part No. with required radius. Example: E06.10. 038 .0
Part No. structure
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
E06. 10. 038. 0

Series Z06 - split crossbar along the inner radius 6,5 max.
Bi Ba
Fax
10,5 15
Part No. Z06.10. Z06.16. Z06.20. .0* .0* .0
Bi [mm] 10 16 20
Ba [mm] 16,5 22,5 26,5
R [mm] Bending radii 018 018 018 028 028 028 038 038 038
Weight [kg/m] 0,14 0,16 0,18
51147 Cologne
Ba: pin dimension approx. 0,2 - 0,4 mm wider! *Crossbars do not overlap! Gap: Z06.10. = 5,5 mm, Z06.16. = 5,5 mm Supplement Part No. with required radius. Example: Z06.10. 038 .0
igus GmbH
Part No. structure
Z06. 10. 038. 0

3.22
E06 Z06
Polymer, one-piece
One-piece mounting bracket Corrosion-resistant Available preassembled Inner and outer attachment possible Available with integrated strain relief tiewrap plates 060...2(PZ) Fixed end with pin (inner link) Possible installation conditions for assembled mounting brackets Order example "preassembled" below A1 A2 A3 A4
060...1(PZ) Moving end 17 4 8 10 10 8 4

moving end and/or the fixed end. Part No. structure 060. 10. 12 PZ A1
3,2 5,8/90
Full set, for both ends: For e-chain
Phone +49- (0) 22 03-96 49-800
Part No. full set with tiewrap plate 060.10. 12 PZ 060.16. 12 PZ 060.20. 12 PZ
Part No. full set without tiewrap plate 060.10. 12 060.16. 12 060.20. 12
Number of teeth 1 2 2
Dim. B [mm] 16,5 22,5 27
060. 10. 12 PZ +tiewrap plate Single-part order: 060. 10. 1 PZ +tiewrap plate Mounting bracket with bore 060. 10. 2 PZ +tiewrap plate Mounting bracket with pin
E06Z06.10. E06Z06.16. E06Z06.20.
Additional Features
Quicksnap - the complete, detachable mounting unit. Part. No. 060.10.QS, 060.16.QS, 060.20.QS, 060.40.QS available from stock
page 3.5
3.23
Fax
+49- (0) 22 03-96 49-222
Strain relief is possible on the
E065 Z065
11,3
11,3
Price index
Limited torsion tolerance Very light weight The patented push-button principle holds the links together Cable-friendly interior Split crossbar along inner and outer radius Mounting bracket with integrated strain relief 1-, 2-, 3- or 4-chamber system available
When not to use it: For applications with very high loads and long unsupported travel lengths Series 06 E2 micro, page 5.36
Order example complete e-chain 1 m E065.16.018.0 1 set 0650.16.12PZ
e-chain
Mounting bracket
3.24
E065 Z065
Fill weight [kg/m]
Unsupported length
0.75
11,3
11,3
0.50
HF = Required clearence height radius in final position K = R + "safety"
FLB 0.25 FLG
0 S (FLG) S (FLB) 0 0.25 0.50 0.75 Unsupported length FLG / FLB [m] Length of travel S [m] 0 S D S/2 0.5 1.0 1.5
Phone +49- (0) 22 03-96 49-800
easy chain Short travels unsupported

FLB
Moving end H - 15 Fixed end H
15
15
22
Pitch = 15 mm/Glied Links/m = 67 (1.005 mm) Chain length = S/2 + K

R H D K 018 51 48 90 028 71 58 120 038 91 68 150
max. 20 [m/s] / max. 200 [m/s ]

2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 3 [m/s] / max. 10 [m/s ]

2
Technical Data
3.25
Fax
+49- (0) 22 03-96 49-222
HF = H + 10
D = Overlength e-chain
HF
E065 Z065
Ba Bi

Part No. E065.16. .0* Bi [mm] 16 Ba [mm] 24,8 R [mm] Bending radii Weight [kg/m] 018 028 038 0,17
igus e-chainsystems
7,0 max. Ba Bi 1 Bi 2 1,5
11,3 15
*Crossbars do not overlap! Gap: E065.16. = 2,5 mm Supplement Part No. with required radius. Example: E065.16. 038 .0 0 = standard color, other colors page 1.39 Pitch = 15 mm/link - Links/m = 67
11,3 15
Part No. E065.2/9. .0* Bi [mm] 9/9 Ba [mm] 29,3 R [mm] Bending radii Weight [kg/m] 018 028 038 0,19
5,0 5,0 max. max. Ba Bi 1 Bi 2 1,5
Bi 3
*Crossbars do not overlap! Gap: E065.2/9. = 2,5 mm Supplement Part No. with required radius. Example: E065.2/9. 038 .0 0 = standard color, other colors page 1.39 Pitch = 15 mm/link - Links/m = 67
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
5,0 4,5 5,0 max. max. max. Ba Bi 1 Bi 2 1,5 Bi 3
11,3 15
Part No. Bi [mm] .0* 9/9/9 Ba [mm] 39,3 R [mm] Bending radii Weight [kg/m] 018 028 038 0,22 E065.3/9.
Bi 4
**Crossbars do not overlap! Gap: E065.3/9. = 2,5 mm
4,5 4,5 4,5 4,5 max. max. max. max.
11,3 15
Supplement Part No. with required radius. Example: E065.3/9. 038 .0 0 = standard color, other colors page 1.39 Pitch = 15 mm/link - Links/m = 67
Part No. Bi [mm] .0* 9/9/9/9 Ba [mm] 49,3 R [mm] Bending radii Weight [kg/m] 018 028 038 0,25 E065.4/9.
R
Fax
*Crossbars do not overlap! Gap: E065.4/9. = 2,5 mm Part No. structure Supplement Part No. with required radius. Example: E065.4/9. 038 .0 0 = standard color, other colors
E065. 16. 038. 0
igus GmbH
51147 Cologne
Bi 1
Ba Bi 2
1,5
Bi 3
Art. Nr. Bi [mm] .0* 9/9/9 Ba [mm] 39,3 R [mm] Biegeradien 018 028 038 Gewicht [kg/m] 0,22
5,0 4,5 5,0 max. max. max.
11,3 15
Z065.3/9.
*Crossbars do not overlap! Gap: Z065.3/9. = 2,5 mm Supplement Part No. with required radius. Example: Z065.3/9. 038 .0 0 = standard color, other colors
R
Part No. structure
Z065. 16. 038. 0

3.26
E065 Z065
Moving end with bore (outer link) 0650...1PZ
Polymer, one-piece
One-piece mounting bracket Corrosion-resistant Available preassembled Inner and outer attachment possible Available with integrated strain relief tiewrap plates 0650...2PZ Fixed end with pin (inner link) Possible installation conditions for assembled mounting brackets Order example "preassembled" below A1 A2 A3 A4
0650...1PZ Moving end 17 4 8 10 10 8 4
0650...2PZ Fixed end

moving end and/or the fixed end.
5,8/90 A B A
5,8/90 B
3,2
3,2
Part No. structure 0650. 16. 12 PZ A1

Amust be indicated on preassembled configurations with assembled tiewrap plates Full set = 12 Width
Phone +49- (0) 22 03-96 49-800
For e-chain
Part No. full set with tiewrap plate 0650.16. 12 PZ
Part No. full set without tiewrap plate 0650.16. 0650.2/9. 0650.3/9. 0650.4/9. 12 12 12 12
Number of teeth 2 2 3 4
Dim. A [mm] 22 32
Dim. B [mm] 22,5 27 37 47
E065.16. E065.2/9. E065Z065.3/9. E065.4/9.
Mounting brackets for selected chain type
0650.2/9. 12 PZ 0650.3/9. 12 PZ 0650.4/9. 12 PZ
Full set, for both ends: 0650. 16. 12 PZ +tiewrap plate Single-part order: 0650. 16. 1 0650. 16. 2 PZ +tiewrap plate PZ +tiewrap plate Mounting bracket with bore Mounting bracket with pin
For the preassembled mode please add the index A1 ... A4 e. g. 0650.16. 12 PZ A1
Additional Features
page 3.5
3.27
Fax
+49- (0) 22 03-96 49-222
E08 Z08
14,6
14,7
Price index
Limited torsion tolerance Light Weight The patented push-button principle holds the links together Cable-friendly interior "E" Series features split crossbar along the outer radius "Z" Series features split crossbar along the inner radius Integrated strain relief option
Just pull out cable by hand - and its ready
When not to use it: For applications with very high loads and long unsupported travel lengths Series 09 zipper, page 4.26 "Z" Series is unsuitable for gliding applications Series 09 zipper, page 4.26
e-chain
Mounting bracket
3.28
E08 Z08
Unsupported length
1.5
14,6 14,7
1.0
HF = Required clearence height radius in final position K = R + "safety"
FLB 0.5 FLG
0 S (FLG) S (FLB)
0 0.5 1.0 1.5 Unsupported length FLG / FLB [m] Length of travel S [m] 0 1.0 2.0 3.0
Phone +49- (0) 22 03-96 49-800
easy chain
FLB
S D S/2
Moving end H - 19,3 H Fixed end
HF = H + 15

19,3
20
28
Pitch = 20 mm/link
R H D K 025* 69 65 120
Links/m = 50 (1.000 mm)

028 75 68 130 038 95 78 160 048 115 88 195

*Radius 025 available upon request
max. 20 [m/s] / max. 200 [m/s ]

2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 3 [m/s] / max. 10 [m/s ]

2
Technical Data
3.29
Fax
+49- (0) 22 03-96 49-222
Inner height: 14,6/14,7 mm
HF
E08 Z08
Ba Bi

Part No. Bi [mm] .0* .0* .0 .0 .0 .0 10 16 20 30 40 50 Ba [mm] 18,2 24,2 28,2 38,2 48,2 58,2 R [mm] Bending radii 025** 025** 025** 025** 025** 025** 028 028 028 028 028 028 038 038 038 038 038 038 048 048 048 048 048 048 Weight [kg/m] 0,21 0,24 0,25 0,28 0,31 0,37
igus e-chainsystems
10 max.
14,6 19,3
E08.10. E08.16. E08.20. E08.30. E08.40. E08.50.
Ba: pin dimension approx. 0,3 - 0,5 mm wider! *Crossbars do not overlap! Gap: E08.10. = 5,5 mm, E08.16. = 4 mm *Radius 025 available upon request Supplement Part No. with required radius. Example: E08.30. 038 .0
Part No. structure
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
E08. 30. 038. 0

Ba Bi

Part No. Bi [mm] .0* .0* .0 .0 .0 .0 10 16 20 30 40 50 Ba [mm] 18,2 24,2 28,2 38,2 48,2 58,2 R [mm] Bending radii 025** 025** 025** 025** 025** 025** 028 028 028 028 028 028 038 038 038 038 038 038 048 048 048 048 048 048 Weight [kg/m] 0,21 0,24 0,25 0,28 0,31 0,37
Fax
10 max.
14,7 19,3
Z08.10. Z08.16. Z08.20. Z08.30. Z08.40. Z08.50.
51147 Cologne
Ba: pin dimension approx. 0,3 - 0,5 mm wider! *Crossbars do not overlap! Gap: Z08.10. = 5,5 mm, Z08.16. = 4 mm *Radius 025 available upon request Supplement Part No. with required radius. Example: Z08.30. 038 .0
igus GmbH
Part No. structure
Z08. 30. 038. 0

3.30
E08 Z08
Polymer, one-piece
One-piece mounting bracket Corrosion-resistant Available preassembled Inner and outer attachment possible Available with integrated strain relief tiewrap plates 3
2 3
A1 080...2(PZ) Fixed end with pin (inner link)
A2
A3
A4
080...1(PZ) Moving end 17 5 8 15 15 8 5

3,2
3,2
Part No. structure 5,8/90 5,8/90 080. 10. 12 PZ A1

Amust be indicated on preassembled configurations with assembled tiewrap plates Full set = 12
Phone +49- (0) 22 03-96 49-800
080.10.12 - 080.20.12: center bores only 080.30.12 - 080.50.12: all bores For e-chain
Part No. full set with tiewrap plate 080.10. 12 PZ 080.16. 12 PZ 080.20. 12 PZ 080.30. 12 PZ 080.40. 12 PZ 080.50. 12 PZ
Part No. full set without tiewrap plate 080.10. 12 080.16. 12 080.20. 12 080.30. 12 080.40. 12 080.50. 12
Number of teeth 1 2 2 3 4 5
Dim. A [mm] 22 32 42
Dim. B [mm] 18,2 24,2 28,2 38,2 48,2 58,2
Width Mounting brackets for selected chain type
Full set, for both ends: 080. 10. 12 PZ +tiewrap plate Single-part order: 080. 10. 1 PZ +tiewrap plate Mounting bracket with bore 080. 10. 2 PZ +tiewrap plate Mounting bracket with pin
E08Z08.10. E08Z08.16. E08Z08.20. E08Z08.30. E08Z08.40. E08Z08.50.
Additional Features
page 3.5
3.31
Fax
+49- (0) 22 03-96 49-222
E14 Z14
19
19
Price index
Limited torsion tolerance Very easy to fill - ideal for harnessed cable assemblies
The patented push-button principle holds the links together Small pitch for low-noise, smooth operation Cable-friendly interior "E" Series features split crossbar along the outer radius "Z" Series features split crossbar along the inner radius Integrated strain relief option
When not to use it: For applications with very high loads and long unsupported travel lengths Series B15 E2 mini, page 5.112 "Z" Series is unsuitable for gliding applications Series B15 E2 mini, page 5.112
e-chain
Mounting bracket
3.32
E14 Z14
Fill weight [kg/m]
Unsupported length
1.50 1.25 1.00 0.75 0.50 FLB
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety"
19
radius in final position
HF
FLG 0 0 0.25 0.50 0.75 1.00 1.25 1.50 Unsupported length FLG / FLB [m] Length of travel S [m] 0 S 0.5 1.0 1.5 2.0 2.5 3.0
S (FLG) S (FLB)
S/2
Moving end H - 25 H Fixed end
HF = H + 10

30,5
38
Pitch = 30,5 mm/link Links/m = 33 (1.006,5 mm) Chain length = S/2 + K

R H D K 028 81 86 150 038 101 96 185 048 121 106 215 075 175 133 300 100 225 158 380 125 275 183 455
max. 20 [m/s] / max. 200 [m/s ]

2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 3 [m/s] / max. 10 [m/s ]

2
Technical Data
Phone +49- (0) 22 03-96 49-800
25
easy chain
FLB
0.25
3.33
E14 Z14
13 max.
Bi Ba
19 25
Part No. E14.1. E14.2. E14.3. E14.4. .0 .0 .0 .0
Bi [mm] 15 25 38 50
Ba [mm] 27 37 50 62
R [mm] Bending radii 028 028 028 028 038 038 038 038 048 048 048 048 075 075 075 075 100 100 100 100 125 125 125 125
Weight [kg/m] 0,31 0,32 0,40 0,44
Ba: pin dimension approx. 0,3 - 0,5 mm wider!
Supplement Part No. with required radius. Example: E14.3. 038 .0 Part No. structure 0 = standard color, other colors page 1.39 Pitch = 30,5 mm/link - Links/m = 33
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
E14. 3. 038. 0

13 max.
Bi Ba
Fax
19 25
Part No. Z14.1. Z14.2. Z14.3. Z14.4. .0 .0 .0 .0
Bi [mm] 15 25 38 50
Ba [mm] 27 37 50 62
R [mm] Bending radii 028 028 028 028 038 038 038 038 048 048 048 048 075 075 075 075 100 100 100 100 125 125 125 125
Weight [kg/m] 0,31 0,32 0,40 0,44
igus GmbH
51147 Cologne
Supplement Part No. with required radius. Example: Z14.3. 038 .0 Part No. structure 0 = standard color, other colors page 1.39 Pitch = 30,5 mm/link - Links/m = 33
Z14. 3. 038. 0
3.34
E14 Z14
Moving end with bore (outer link) 114...1P(Z)
Polymer, one-piece
One-piece mounting bracket Corrosion-resistant Available preassembled Inner and outer attachment possible Available with integrated strain relief tiewrap plates 114...2P(Z) Fixed end with pin (inner link) Possible installation conditions for assembled mounting brackets Order example "preassembled" below A1 A2 A3 A4
114...1P(Z) Moving end 17 7 14 17 17 14 7
114...2P(Z) Fixed end

Part No. structure 6,5 B A A B 114. 1. 12 PZ A1

Phone +49- (0) 22 03-96 49-800
For e-chain
Part No. full set with tiewrap plate 114. 1 ..12PZ 114. 2 ..12PZ 114. 3 ..12PZ 114. 4 ..12PZ
Part No. full set without tiewrap plate 114. 1 .12P 114. 2 ..12P 114. 3 ..12P 114. 4 ..12P
Number of teeth 2 3 4 5
Dim. A [mm] 10 23 35
Dim. B [mm] 26,3 36,3 49,3 62,3
E14Z14.1. E14Z14.2. E14Z14.3. E14Z14.4.
Please add the Part No. with the requested index - e.g. 114. 1 .12 For the preassembled mode please add the index A1 ... A4 e.g. 114. 1 .12PZ A1
Additional Features
page 3.5
3.35
Fax
+49- (0) 22 03-96 49-222
E200 Z200
24,3
24,3
Price index
Large pins for long service life Limited torsion tolerance "E" Series features split crossbar
along the outer radius "Z" Series features split crossbar along the inner radius Cable-friendly interior Mounting bracket with integrated strain relief Dirt-repellent exterior Very easy to fill - cables only have to be pushed in The patented push-button principle holds the links together 1- or 2-chamber system available
When not to use it: For applications with very high loads and long unsupported travel lengths Series 2400/2450/2480/2500 E2/000, page 5.160 If single-extrusion crossbars are required Series 2400/2450/2480/2500 E2/000, page 5.160
Order example complete e-chain 1 m E200.05.100.0 1 set 2050.34PZB
e-chain
Mounting bracket
3.36
E200 Z200
Fill weight [kg/m]
Unsupported length
2.5 2.0 1.5 FLB 1.0 FLG 0.5
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height radius in final position K = R + "safety"
24,3
HF
Other installation methods 0 0.5 1.0 1.5 2.0 2.5 0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 S 1 2 3 4 5 Vertical, hanging 10 m Vertical, standing 1,5 m Side mounted, unsupp. 0,5 m Rotary requires further calculation = upon request Unsupported length of upper run
S (FLG) S (FLB)
S/2
Moving end R+6 H Fixed end
H - 35

35
46
Pitch = 46 mm/link
R H +4 D K 055 145 142 265
Links/m = 22 (1.012 mm)

075 185 162 330 100 235 187 410

150 335 237 565 200 435 287 725
particularly restricted. The required clearance height: HF = H + 40 mm (with 2,5 kg/m fill weight)
max. 20 [m/s] / max. 200 [m/s ]

2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 3 [m/s] / max. 10 [m/s ]

2
Technical Data
Phone +49- (0) 22 03-96 49-800
HF = H + 40
easy chain
FLB
3.37
E200 Z200
Ba Bi

Part No. Bi [mm] .0 57 Ba [mm] 74,4 R [mm] Bending radii 055 075 100 150 200 Weight [kg/m] 0,70
24,3 35
igus e-chainsystems
20 max.
Ba Bi 1 3 Bi 2
E200.05.
Ba: pin dimension approx. 0,1 - 0,3 mm wider! Supplement Part No. with required radius. Example: E200.05. 100 .0 0 = standard color, other colors page 1.39 Pitch = 46 mm/link - Links/m = 22
15 18 max. max.
24,3 35
Bi 37
Bi 50
Part No. E200.2/35. E200.2/50. .0 .0 Bi [mm] 37 50 Ba [mm] 94,4 120,4 R [mm] Bending radii 055 055 075 075 100 100 150 150 200 200 Weight [kg/m] 0,79 0,82
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba: pin dimension approx. 0,1 - 0,3 mm wider! Supplement Part No. with required radius. Example: E200.2/50. 100 .0 0 = standard color, other colors page 1.39 Pitch = 46 mm/link - Links/m = 22
Part No. structure
E200. 05. 100. 0

Fax
Ba Bi

Part No. Bi [mm] .0 57 Ba [mm] 74,4 R [mm] Bending radii 055 075 100 150 200 Weight [kg/m] 0,70
51147 Cologne
20 max.
Ba Bi 1 3 Bi 2 Bi 37 Bi 50
24,3 35
Z200.05.
Ba: pin dimension approx. 0,1 - 0,3 mm wider! Supplement Part No. with required radius. Example: Z200.05. 100 .0 0 = standard color, other colors page 1.39 Pitch = 46 mm/link - Links/m = 22
igus GmbH
15 18 max. max.
24,3 35
Part No. Z200.2/35. Z200.2/50.
R
Bi [mm] .0 .0 37 50
Ba [mm] 94,4 120,4
R [mm] Bending radii 055 055 075 075 100 100 150 150 200 200
Weight [kg/m] 0,79 0,82
Ba: pin dimension approx. 0,1 - 0,3 mm wider! Supplement Part No. with required radius. Example: Z200.2/50. 100 .0 0 = standard color, other colors page 1.39 Pitch = 46 mm/link - Links/m = 22
Part No. structure
Z200. 05. 100. 0

3.38
E200 Z200
Moving end with bore (outer link) 2...3PZ(B)
The Standard - option polymer - pivoting

Recommended for unsupported and gliding applications Well suited for tight installation conditions Strain relief with detachable tiewrap plates Variable traverse angle for flexible assembly The twistability of the e-chain and the option to assemble the
90 48
48 90 90 48 48 90 A1 A2 A3 A4
mounting brackets on the fixed end and/or the moving end, enable various installation options
2...4PZ(B) Fixed end with pin (inner link)
Option polymer - locking

Recommended for unsupported and gliding applications Furthermore: At very high speed and/or acceleration If space is limited for height (the HF measurement) The twistability of the e-chain and the option to assemble the
48 48
A1 2...2PZ(B) Fixed end with pin (inner link)
A2
A3
A4
2...3PZ(B) Standard! (pivoting) 2...1PZ(B) (locking) Moving end 32 12/90
Standard! (pivoting) 2...4PZ(B) (locking) 2...2PZ(B) Fixed end 17 15

Strain relief is possible on the moving end and/or the fixed end. Part No. structure (pivoting) 2050. 34 PZB A1
Amust be indicated on preassembled configurations with assembled tiewrap plates Full set pivoting = 34 Mounting brackets for selected chain type
30
30
10
Ba + 1
Ba - 3
Full set, for both ends: 2050. 34 PZB +tiewrap plate Single-part order: 2050. 3 PZB +tiewrap plate Mounting bracket with bore 2050. 4 PZB +tiewrap plate Mounting bracket with pin Part No. structure (locking)
6.1
t=7
10 40 40
10
2050. 12 PZB A1
Amust be indicated on preassembled configurations with assembled tiewrap plates Full set locking = 12 Mounting brackets for selected chain type
For e-chain
Part No. full set with tiewrap plate 2050. 2070. 2100. PZB PZB PZB
Part No. tiewrap plate + 10 cable tiewraps 2050. 2070. 2100. PZBK1 PZBK1 PZBK1
Part No. tiewrap plate 2050. 2070. 2100. PZ PZ PZ
Number
Dim. A [mm] 44 64 90
full set without of teeth 6 8 10
Full set, for both ends: 2050. 12 PZB +tiewrap plate Single-part order: 2050. 1 PZB +tiewrap plate Mounting bracket with bore 2050. 2 PZB +tiewrap plate Mounting bracket with pin page 3.5
E200Z200.05 E200Z200.2/35 E200Z200.2/50
Please add the Part No. with the requested index - 34 for the pivoting configuration e.g. 2050. 34 PZB or 12 for the locking configuration e.g. 2050. 12 PZB For the preassembled mode please add the index A1 ... A4 e.g. 2050. 34 PZB A1
3.39
E200 Z200
easy chain | Series E200Z200 | Accessories | Strain Relief
Strain relief for polymer mounting brackets (pivoting or locking)

The strain relief tiewrap plates can be directly snapped onto the mounting bracket. After bolting the
igus e-chainsystems
mounting brackets to the machine, the strain relief tiewrap plates are also firmly connected to the base. They do not need to be bolted on separately. Cable tiewraps secure the tiewrap plate "teeth" and the cable to provide proper strain relief and save time. Details chapter 10
Tiewrap plate as individual part

As an individual component screwed on or can be plugged into the mounting brackets. Details chapter 10
Tiewrap plate 2020.ZB 2030.ZB 2040.ZB 2050.ZB 2070.ZB 2090.ZB =
No. of 3 4 5 6 8
Dim. C Dim. B [mm] 15 20 30 40 60 80 30 40 50 60 80 90 100 120
teeth n [mm]
C B
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
12/90
Single tiewrap plate
8 14
(2030.ZB + 2040.ZB) 9
38
6.2
2100.ZB 2125.ZB =
10
18 25 Shown assembled
(n-1) x 10
(2050.ZB + 2050.ZB)12
Cable tiewraps as individual part

Cable tiewraps 100 pieces/bag CFB.001 Width x length 4,8 x 150 mm Max. 36 mm Tensile strength 222 N
Fax
"Double" strain relief

If an e-chain is harnessed with a very large number of cables, strain relief may be necessary at two levels.
Our 2050.Z strain relief system was developed for this purpose. It can be placed in any position along the e-chain . As required, the 2050.Z strain relief system is simply clamped onto the crossbar of the chain
51147 Cologne
link. No additional installation elements are needed. Details Part No. 2050.Z Width strain relief [mm] 60
chapter 10 No. of teeth 6
igus GmbH
Other strain relief elements optional chapter 10
3.40
My Sketches
E200 Z200
Phone +49- (0) 22 03-96 49-800 3D-CAD files, pdf-downloads and many online features www.igus.de/en/e200 www.igus.de/en/z200
chapter 10
page 3.5
3.41
Fax
+49- (0) 22 03-96 49-222
easy chain
E16 Z16
32
32
Limited torsion tolerance Price index Small pitch for low-noise, smooth operation Very easy to fill - ideal for harnessed cable assemblies IPA Qualification Certificate: Air Cleanless Class ISO Class 2 (at v = 1 m/s) upon request UL94-V2 classifications Torsional motion possible Special equipment: Electrically conductive ESD/ATEX version upon request Low-noise due small pitch Special solution opening gap Part No. Z16.2.075N3 Special solution opening gap Part No. E16.2.100N3 Cable-friendly interior "E" Series features split crossbar along the outer radius "Z" Series features split crossbar along the inner radius Mounting brackets with integrated strain relief The patented push-button principle holds the links together
When not to use it: For applications with very high loads and long unsupported travel lengths Series 2600/2650/2680/2700 E2/000, page 5.182 If an e-chain is needed with
a high locking crossbar Series 2600/2650/2680/2700 E2/000, page 5.182
e-chain
Mounting bracket
3.42
E16 Z16
Unsupported length
Fill weight [kg/m]
1.5
32
1.0
D = Overlength e-chain FLB 0.5 FLG
FLB 0 S (FLG) S (FLB) 0 0.5 1.0 1.5 Unsupported length FLG / FLB [m] Length of travel S [m]
S S/2
Moving end H' = H - 39 R Fixed end H
HF = H + 15

30,5
38
Pitch = 30,5 mm/link Links/m = 33 (1.006,5mm) Chain length = S/2 + K

R H D K 040 119 105 190 060 159 125 250 075 189 140 300 100 239 165 380 125* 289 190 455
max. 20 [m/s] / max. 200 [m/s ]

2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 3 [m/s] / max. 10 [m/s ]

2
Technical Data
Phone +49- (0) 22 03-96 49-800
1.0
2.0
3.0
39
easy chain
HF
3.43
E16 Z16
25 max.
Bi Ba
32 39
Part No. Bi [mm] E16.2. E16.3. E16.4. E16.5. E16.6. E16.7. .0 .0 .0 .0 .0 .0 23 36 48 63 80 100 Ba [mm] 37,5 50,5 62,5 78,5 95,5 115,3 R [mm] 060 060 060 060 060 060
Bending radii 075 075 075 075 075 075 100 100 100 100 100 100
Weight [kg/m] 0,51 0,57 0,62 0,75 0,83 0,91
Ba: pin dimension approx. 0,3 - 0,7 mm wider The bending radius 125 is available upon request. Delivery time: approx. 3-4 weeks after receipt of order! Supplement Part No. with required radius. Example: E16.3. 060 .0
Part No. structure
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
E16. 3. 060. 0
Series Z16 - split crossbar along the inner radius 25 max.

Bi Ba
Fax
32 39
Part No. Z16.2. Z16.3. Z16.4. Z16.5. Z16.6. Z16.7. .0 .0 .0 .0 .0 .0
Bi [mm] 23 36 48 63 80 100
Ba [mm] 37,5 50,5 62,5 78,5 95,5 115,3
R [mm] Bending radii 060 040 040 060 060 060 075 060 060 075 075 075 100 075 075 100 100 100 100 100
Weight [kg/m] 0,51 0,57 0,62 0,75 0,83 0,91
51147 Cologne
Ba: pin dimension approx. 0,3 - 0,7 mm wider The bending radius 125 is available upon request. Delivery time: approx. 3-4 weeks after receipt of order! Supplement Part No. with required radius. Example: Z16.3. 060 .0
igus GmbH
Part No. structure
Z16. 3. 060. 0
3.44
E16 Z16
Moving end with bore (outer link) 117...1P(Z)
Polymer, one-piece
One-piece mounting bracket Corrosion-resistant Available preassembled Inner and outer attachment possible Available with integrated strain relief tiewrap plates 90 * not for Series Z16
90 90 *
A1 117...2P(Z) Fixed end with pin (inner link)
A2
A3
A4
117...1P(Z) Moving end 17 21 17 17 21
117...2P(Z) Fixed end

10/90
10/90
Part No. structure 117. 2. 12 PZ A1

Amust be indicated on preassembled configurations with assembled tiewrap plates Full set = 12
Phone +49- (0) 22 03-96 49-800
5,2 For e-chain
5,2 Part No. full set without tiewrap plate 117. 2 .12P 117. 3 .12P 117. 4 .12P 117. 5 .12P 117. 6 .12P 117. 7 .12P 3 4 5 6 8 10 12 25 37 48 65 85 35,5 48,5 60,5 76,0 93,0 113,0 Number of teeth Dim. A [mm] Dim. B [mm]
Part No. full set with tiewrap plate 117. 2 .12PZ 117. 3 .12PZ 117. 4 .12PZ 117. 5 .12PZ 117. 6 .12PZ 117. 7 .12PZ
Width Mounting brackets for selected chain type
E16Z16.2. E16Z16.3. E16Z16.4. E16Z16.5. E16Z16.6. E16Z16.7.
Please add the Part No. with the requested index - e.g. 117. 2 .12PZ For the preassembled mode please add the index A1 ... A4 e.g. 117. 2 .12PZ A1
Additional Features
page 3.5
3.45
Fax
+49- (0) 22 03-96 49-222
E26 Z26
36,5
36,5
Price index
Limited torsion tolerance Large pins for long service life Cable-friendly interior
Integrated strain relief option "E" Series features split crossbar along the outer radius "Z" Series features split crossbar along the inner radius Dirt-repellent exterior Very easy to fill 1-, 2- or 3-chamber system available The patented push-button principle holds the links together
When not to use it: For applications with very high loads and long unsupported travel lengths Series 2600/2650/2680/2700 E2/000, page 5.182 If an e-chain is needed with
a high locking crossbar Series 2600/2650/2680/2700 E2/000, page 5.182
e-chain
Mounting bracket
3.46
E26 Z26
Unsupported length
Fill weight [kg/m]
6.0 4.0 2.0 FLB 1.5 1.0 FLG 0.5
36,5
HF
Other installation methods 0 0.5 1.0 1.5 2.0 2.5 0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 S 1.0 2.0 3.0 4.0 5.0 Vertical, hanging 10 m Vertical, standing 1,5 m Side mounted, unsupp. 0,5 m Rotary requires further calculation = upon request Unsupported length of upper run
S (FLG) S (FLB)
S/2
Moving end R+6 Fixed end H - 50

50
56
Pitch = 56 mm/link
R H +5 D K 063 176 172 310
Links/m = 18 (1.008 mm)

100 250 209 430 125 300 234 505 150 350 259 585

175 400 284 665 200 450 309 745 250 550 359 900
075 200 184 350
max. 20 [m/s] / max. 200 [m/s ]

2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 3 [m/s] / max. 10 [m/s ]

2
Technical Data
Phone +49- (0) 22 03-96 49-800
HF = H+ 35
easy chain
FLB
3.47
E26 Z26
Ba Bi

Part No. Bi [mm] .0 75 Ba [mm] R [mm] Bending radii 92 063 075 100 125 150 175 200 Weight [kg/m] 250 0,96
36,5 50
igus e-chainsystems
28 max.
E26.07.
Ba Bi 1 4 Bi 2
Part No. Bi [mm] .0 48/48 Ba [mm] R [mm] Bending radii 117 063 075 100 125 150 175 200 Weight [kg/m] 250 1,14
37,1 50
20 max.
E26.2/45.
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi 1 4 Bi 2 4 Bi 3
Part No. Bi [mm] .0 47/48/47 Ba [mm] R [mm] Bending radii 167 063 075 100 125 150 175 200 Weight [kg/m] 250 1,30
20 max.
37,1 50
E26.3/45.
Fax
51147 Cologne
Part No. structure
igus GmbH
E26. 07. 150. 0

3.48
E26 Z26
Ba Bi Weight [kg/m]

Part No. Z26.07. .0 Bi [mm] 75 Ba [mm] R [mm] Bending radii 92 063 075 100 125 150 175 200 250 0,96
Part No. Z26.2/45. .0 Bi [mm] 48/48 Ba [mm] R [mm] Bending radii 117 063 075 100 125 150 175 200 Weight [kg/m] 250 1,14
Ba Bi 1 4 Bi 2
20 max.
Phone +49- (0) 22 03-96 49-800
Supplement Part No. with required radius. Example: Z26.2/45. 150 .0 0 = standard color, other colors page 1.39 Pitch = 56 mm/link - Links/m = 18
Part No. Z26.3/45. Bi [mm] .0 47/48/47 Ba [mm] R [mm] Bending radii 167 063 075 100 125 150 175 200 Weight [kg/m] 250 1,30
Ba Bi 1 4 Bi 2 4 Bi 3
20 max.
Part No. structure
Z26. 07. 150. 0

page 3.5
3.49
Fax
+49- (0) 22 03-96 49-222
37,1 50
37,1 50
28 max.
36,5 50
easy chain
E26 Z26

Recommended for unsupported and gliding applications Well suited for tight installation conditions Strain relief with detachable tiewrap plates A1 A2 A3 A4 Variable traverse angle for flexible assembly The twistability of the e-chain and the option to assemble the
90 53
53 90 90 53 53 90

Recommended for unsupported and gliding applications Furthermore: At very high speed and/or acceleration A1 A2 A3 A4 If space is limited for height (the HF measurement) The twistability of the e-chain and the option to assemble the
53 53

Amust be indicated on preassembled configurations with assembled tiewrap plates Full set pivoting = 34 Mounting brackets for selected chain type
26...3PZ(B) Standard! (pivoting) 26...1PZ(B) (locking) Moving end
Standard! (pivoting) 26...4PZ(B) (locking) 26...2PZ(B) Fixed end
34
16/90
17
17
51147 Cologne
igus GmbH
Ba + 2
40
A
2607. 34 PZB +tiewrap plate Single-part order: 2607. 3 PZB +tiewrap plate Mounting bracket with bore 2607. 4 PZB +tiewrap plate Mounting bracket with pin Part No. structure (locking) 2607. 12 PZB A1
t=8 6,1
11,5
Full set, for both ends:
t=8
17 54 54
17 8
For e-chain
Part No. tiewrap plate 2607. 2610. 2615. PZ PZ PZ
Number
Dim. A [mm] 55 80 130
full set without of teeth 7 10 15
Full set, for both ends: 2607. 12 PZB +tiewrap plate Single-part order: 2607. 1 PZB +tiewrap plate Mounting bracket with bore 2607. 2 PZB +tiewrap plate Mounting bracket with pin E26Z26.07 E26Z26.2/45 E26Z26.3/45
3.50
Ba + 2
40
10
E26 Z26

The strain relief tiewrap plates can be directly snapped onto the mounting bracket. After bolting the mounting brackets to the machine, the strain relief tiewrap plates are also firmly connected to the base. They do not need to be bolted on separately. Cable tiewraps secure the tiewrap plate "teeth" and the cable to provide proper strain relief and save time. Details chapter 10
Tiewrap No. of plate 3050.ZB 3075.ZB 3100.ZB 3115.ZB 3125.ZB 3150.ZB 3175.ZB 3200.ZB 3225.ZB 3250.ZB teeth n 5 7 10 11 12 15 17 20 22 25
Dim. C Dim. B Center [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230 bore + +

As individual component screwed on or can be plugged in the mounting brackets. Details chapter 10
C B
Phone +49- (0) 22 03-96 49-800
6.2
( = no / + = yes)
(n-1) x 10

chapter 10
page 3.5
3.51
Fax
+49- (0) 22 03-96 49-222
12/90
12 18
44
easy chain
E300 Z300
48,5
48,5
Limited torsion tolerance Price index Large pins for long service life Cable-friendly interior Integrated strain relief option IPA Qualification Certificate: Air Cleanless Class ISO Class 2 (at v = 1 m/s) upon request UL94-V2 classifications Torsional motion possible Special equipment: Electrically conductive ESD/ATEX version upon request "E" Series features split crossbar along the outer radius "Z" Series features split crossbar along the inner radius Dirt-repellent exterior Very easy to fill Interior separation possible 1-, 2- or 3-chamber system available The patented push-button principle holds the links together
When not to use it: For applications with very high loads and long unsupported travel lengths Series 3400/3450/3480/3500 E2/000, page 5.204
Please indicate chain-lengths or number of links Example: 1 m or 15 Links
e-chain
Mounting bracket
3.52
E300 Z300
Unsupported length
Fill weight [kg/m]
10.0 8.0 6.0 4.0 2.0 1.5
S = Length of travel
FLB
R = Bending radius H = Nominal clearence height HF = Required clearence height radius in final position D = Overlength e-chain
48,5
FLG
1.0 0.5
K = R + "safety"
HF
Other installation methods 0 Vertical, hanging 10 m 2.0 2.5 0 0.5 1.0 1.5 Unsupported length FLG / FLB [m] Length of travel S [m] 0 S 1.0 2.0 3.0 4.0 5.0 Vertical, standing 1,5 m Side mounted, unsupp. 0,5 m Rotary requires further calculation = upon request Unsupported length of upper run
S (FLG) S (FLB)
S/2
Moving end R+6 Fixed end H - 64 H

64
67
Pitch = 67 mm/link
R H +5 D K 075 214 208 370
Links/m = 15 (1.005 mm)

125 314 258 530 150 364 283 610

250 564 383 920 300 664 433 1080
100 264 233 450
200 464 333 765
Speed / acceleration FLG Speed / acceleration FLB Gliding speed / acceleration Material (e-chain )- permitted temperature C
max. 20 [m/s] / max. 200 [m/s ]

2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 3 [m/s] / max. 10 [m/s ]

2
Technical Data
Phone +49- (0) 22 03-96 49-800
HF = H+ 40
easy chain
FLB
3.53
E300 Z300
Ba Bi

Part No. Bi [mm] .0 75 Ba [mm] 95 R [mm] Bending radii 075 100 125 150 200 250 Weight [kg/m] 300 1,60
48,5 64
igus e-chainsystems
35 max.
E300.075.
Ba Bi 1 4 Bi 2
48,5 64
Part No. Bi [mm] .0 48/48 Ba [mm] 120 R [mm] Bending radii 075 100 125 150 200 250 Weight [kg/m] 300 1,78 E300.2/45.
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
18 max.
Bi 1
Ba Bi 2
Bi 3
Part No. Bi [mm] .0 47/46/47 Ba [mm] 170 R [mm] Bending radii 075 100 125 150 200 250 Weight [kg/m] 300 1,92
Fax
18 max.
77 14
48,5 64
E300.3/45.
Ba: pin dimension approx. 0,3 - 0,5 mm wider! Supplement Part No. with required radius. Example: E300.3/45. 100 .0 0 = standard color, other colors
R
page 1.39 Pitch = 1 m = 15 Links
51147 Cologne
Part No. structure
igus GmbH
E300. 075. 100. 0

3.54
E300 Z300
Ba Bi Weight [kg/m]

Part No. Z300.075. .0 Bi [mm] 75 Ba [mm] 95 R [mm] Bending radii 075 100 125 150 200 250 300 1,60
Part No. Z300.2/45. .0 Bi [mm] 48/48 Ba [mm] 120 R [mm] Bending radii 075 100 125 150 200 250 Weight [kg/m] 300 1,78
Ba Bi 1 4 Bi 2
Phone +49- (0) 22 03-96 49-800
Part No. Z300.3/45. .0 Bi [mm] 47/46/47 Ba [mm] 170 R [mm] Bending radii 075 100 125 150 200 250 Weight [kg/m] 300 1,92
Bi 1
Ba Bi 2
Bi 3
48,5 64
Part No. structure
Z300. 075. 100. 0

easy chain | Series E300Z300 | Accessories | Interior Separation
Optional shelving for E300.3/45 Z300.3/45

Shelving enables subdivision of the inner space of the e-chain Series E300.3/45 and Z300.3/45.
Shelves unassembled assembled 386.54 387.54
Shelves are only used when a horizontal subdivision is required. In standard configurations, shelves are installed in every other link.
387.54
77 14
x-8
page 3.5
3.55
Fax
18 max.
77 14
+49- (0) 22 03-96 49-222
18 max.
48,5 64
35 max.
48,5 64
easy chain
E300 Z300

Recommended for unsupported and gliding applications Well suited for tight installation conditions Strain relief with detachable tiewrap plates A1 A2 A3 A4 Variable traverse angle for flexible assembly The twistability of the e-chain and the option to assemble the
90 53
53 90 90 53 53 90

Recommended for unsupported and gliding applications Furthermore: At very high speed and/or acceleration A1 A2 A3 A4 If space is limited for height (the HF measurement) The twistability of the e-chain and the option to assemble the
53 53

Amust be indicated on preassembled configurations with assembled tiewrap plates Full set pivoting = 34
3...3PZ(B) Standard! (pivoting) 3...1PZ(B) (locking) Moving end
Standard! (pivoting) 3...4PZ(B) (locking) 3...2PZ(B) Fixed end
34
16/90
17
17
51147 Cologne
Mounting brackets for selected chain type
igus GmbH
Ba + 2
40
Full set, for both ends: 3075. 34 PZB +tiewrap plate Single-part order: 3075. 3 PZB +tiewrap plate 3075. 4 PZB +tiewrap plate Mounting bracket with pin Part No. structure (locking) 3075. 12 PZB A1
t=8 8,2
t=8
Mounting bracket with bore
20 60 60
20 8
For e-chain
Part No. full set without tiewrap plate 3075. 3100. 3150. PZ PZ PZ
Number Dim. A of teeth 7 10 15 [mm] 53 78 128
Full set, for both ends: 3075. 12 PZB +tiewrap plate Single-part order: 3075. 1 PZB +tiewrap plate Mounting bracket with bore 3075. 2 PZB +tiewrap plate Mounting bracket with pin E300/Z300.075 E300/Z300.2/45 E300/Z300.3/45
3.56
Ba + 2
40
10
E300 Z300

The strain relief tiewrap plates can be directly snapped onto the mounting bracket. After bolting the mounting brackets to the machine, the strain relief tiewrap plates are also firmly connected to the base. They do not need to be bolted on separately. Cable tiewraps secure the tiewrap plate "teeth" and the cable to provide proper strain relief and save time. Details chapter 10
Dim. C Dim. B Center [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230 bore + +

As individual component screwed on or can be plugged in the mounting brackets. Details chapter 10
C B
Phone +49- (0) 22 03-96 49-800
6.2
( = no / + = yes)
(n-1) x 10

chapter 10
page 3.5
3.57
Fax
+49- (0) 22 03-96 49-222
12/90
12 18
44
easy chain
3.58
E1
3.59
E1- Modular, one-piece strip design for simple applications

E1: e-chain modular, 1-piece strip designed for simple applications - The E1 design brings the benefits of an e-chain to applications, where this solution previously was too expensive. E1 is more economic for higher volumes, quicker to assemble and still offers great control and protection for moving cables. The igus -System E1 is very cost effective for high volumes and is especially ideal for automotive applications.

Typical industries and applications Automotive Office Solutions and technology Automation Electric equipment Machine-building
UL94-V2 classifications
3.60
Harnessed igus System E1 in a bottle deposit machine
Series E1.17.021.028 in an electric wheelchair cably supply on the scissors lifting system
The igus -System E1 is very cost-effective at high
quantities and ideal for automotive applications
Next Page
3.61
System E1 | e-chain on 1 strip

Very easy to assemble Various materials Snap open lids
Modular, 1-piece strip design for simple applications

Economic solution for high volumes A universal and easily adaptable e-chain concept
E1: e-chain on one strip
Easy shortening/lengthening through molded-on, modular strip Easy to snap open Strip connectors Easy fixation at each end Various materials available You can find more technical data about the material, chemical resistance, temperatures chapter design, from page 1.38
Selection table
Series E1.10.013. E1.17.021. E1.17.031. E1.17.044. E1.18.015.* E1.20.015. Inner height hi [mm] 10 17 17 17 18 20 Inner width Bi [mm] 13 21 31 44 15 15 Outer width Ba [mm] 16,5 26 36 49 20 22 Outer height ha [mm] 15,5 25 25 25 26 27 Bending radius R [mm] 18 28 28 28 28 28 Length part [mm] 200 255 204 255 127,5 250 3.64 3.64 3.64 3.64 3.64 3.64 Page
System E1 - e-chain on one strip - snap-open along outer radius
3.62
System E1 | Assembly Instructions

To shorten | System E1
System E1 - e-chain on one strip - easy to shorten....
To lengthen | System E1
.. and to lengthen
3.63
System E1
E1
System E1 | E1.10E1.17E1.18E1.20
10
17
18
20
Price index
Easy to shorten - separation at each segment Very easy to fill because of snap-open lids Easy to lengthen - strips can
UL94-V2 classifications
simply be snapped together Easy fastening through strip bore each link Low-price e-chain
Different materials and colors available upon request Compact design with smooth outer contour Strain relief option (clip-on bracket) All lids snap open to the same side for easier, (Except E1.20 - to open from both sides), and possibly automated closing
System E1 - e-chain on one strip
easy to shorten and to lengthen
When to use the Series E1: If simple filling is required If an economical e-chain is required
If small assembly cost is required For lower duty or cycle life
When not to use it: High load applications easy chain , this chapter
zipper, chapter 4 High cycle applications easy chain , this chapter
Order example complete e-chain
zipper, chapter 4
Please indicate chain-lengths or number of links Example: 1 Band = 250 mm of length
1 m E1.17.021.028.0 (= 4 x 255 mm Band) 3.64 3D-CAD files, pdf-downloads and many online features
e-chain
www.igus.de/en/e01
System E1 | E1.10E1.17E1.18E1.20 | Dimensions and Technical Data

S D S/2 S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height A R Fixed end ha H - ha HF = H + 40 D = Overlength e-chain K = R + "safety"
E1
Moving end H
Pitch = see Dim. A Length part = see Dim. B (table below) Chain length = S/ + K 2
Bending radius for Series: E1.10 R H D K 018 62 66 100 E1.17 028 92 76 120 E1.18 028 92 76 120 E1.20 028 92 76 120

Phone +49- (0) 22 03-96 49-800
The required clearance height is HF = H + 40 mm More radii upon request! Ba Ba Bi Ba Bi Bi
Ba Bi
9 max. E1.10
4,5
15 max. E1.17
4,5
16 max.
4,5
18 max. E1.20
hi ha
4,5
E1.18 NEW in this catalog
Product Range - Series E1 - snap-open along outer radius

Part No. E1.10.013. E1.17.021. E1.17.031. E1.17.044. E1.18.015. E1.20.015. .0 .0 .0 .0 .0 .0* Bi [mm] Ba [mm] hi [mm] ha [mm] 13 21 31 44 15 15 16,5 26 36 49 20 22 10 17 17 17 18 20 15,5 25 25 25 26 27 R [mm] Bending radii 018 028 028 028 028 028 A [mm] 20 25,5 25,5 25,5 23,5 25 B [mm] 200 255 204 255 127,5 250
R
* E1.20.015 - Lids to open reciprocally Supplement Part No. with required radius. Example: E1.17.021. 028 .0 0 = standard color, other colors page 1.39 Part No. structure
E1.17.021. 028. 0
Color black Bending radius Width hi Series
page 3.63
www.igus.de/en/e01
3.65
Fax
hi ha
hi ha
hi ha
+49- (0) 22 03-96 49-222
Inner height: 10, 17, 18, 20 mm
System E1
3.66
snapchain
3.67
snapchain
snapchain | Series TE14TZ14TE26TZ26
Price index
iF-Design-Award for snapchain-Design
Typical industries and applications

Switch cubicle construction Electrical equipment Computer cubicles Office furniture Wherever cables are moved now and then
Fit cable assemblies quickly in bunches Adjust and change loops at any time Well-suited to short lengths, ideally 5 - 10 links Favorable alternatively to complex hinged cable trays Version TE14/TE26 can be opened along outer radius Version TZ14/TZ26 can be opened along inner radius Elegant design Can be bent in 1 or 2 directions Available in 2 sizes
When to use the snapchain Series : If simple filling is required If an economical e-chain is required If small assembly cost is required If an easy solution is required For minor number of travels
When not to use it: High load applications easy chain , this chapter
zipper, chapter 4 High cycle applications easy chain , this chapter
Order example complete e-chain 1 m TE26.120.100.0
zipper, chapter 4
e-chain
3.68
www.igus.de/en/snapchain
snapchain | Series TE14TZ14TE26TZ26 | Technical Data

snapchain - TE14 / TZ14 - to be opened
Part No. TE14.50. TZ14.50. .0* .0 R [mm] Bending radii 028 028 038 038 048 048 075 075 100 100 125 125 Part No. structure
snapchain
TE14. 50. 100. 0

*Available as RBR (Reverse bending radius) Part No. TE14.50.Radius/Radius Supplement Part No. with required radius. Example: TE14.50. 100 .0 0 = standard color, other colors page 1.39 Pitch = 30,5 mm/link - Links/m = 33
Pitch = 30,5 mm Links/m = 33 (1.006,5 mm) Phone +49- (0) 22 03-96 49-800 +49- (0) 22 03-96 49-222 Fax Chain length = S/2 + K
55,5 30,5
50
25
21
Cable package max.: 18 mm
snapchain - TE26 / TZ26 - to be opened

Part No. TE26.120. TZ26.120. .0* .0 R [mm] Bending radii 063 063 075 075 100 100 125 125 150 150 200 200
Part No. structure
TE26.120. 100. 0
*Available as RBR (Reverse bending radius) Part No. TE26.120.Radius/Radius Supplement Part No. with required radius. Example: TE26.120. 100 .0 0 = standard color, other colors page 1.39 Pitch = 56 mm/link - Links/m = 18
Pitch = 56 mm Links/m = 18 (1.008 mm) Chain length = S/2 + K

106 56 120
50
40
Cable package max.: 47 mm
www.igus.de/en/snapchain
3.69
snapchain
4.0
zipp Fast er ope clos in ning
g wi th "z and ippe r"
4.1
zipper zip fastening e-chains

"zipper" e-chains convince in practicality and performance. The "zipper" function makes them a very useful product to reduce assembly time. The small pitch, the toughelastic zipper-band, and the sturdy link work well in high-acceleration environments. The "zipper" Series is one of the most popular e-chain Series in demanding applications. zipper-like design for quick opening and closing of lids zipper lids can be separated and joined at each chain link Small pitch for low noise and smooth operation High accelerations: 100 m/s2 and more are possible Interior separation possible for larger versions (Series 09,15, 17)

Typical industries and applications Pick & place robots Semi-conductor machines Linear motors, actuators Measuring equipment Machine tools (zipper e-tube)
Cleanroom Class 1 (ISO class 3) for zipper Series 15, tested by the Dryden Engineering Company, California iF-Design Award Winner 58 dB(A) tested in igus lab, v = 1,0 m/s unsupported, Series 09.50.028.0
UL94 - V2 classifications upon request

Zipper
Fast Opening and Closing with "zipper"
4.2
igus e-chain Series 17 on an X-Y table. Acceleration: 100 m/s2

igus e-chains zipper Series 15 in automatic equipment - reduce assembly time

Series 15 with acceleration of 100 m/s2 on pick-and-place robots, low noise
next page
4.3
zipper Contents Selection Table

Series Inner height hi [mm] Inner width Bi [mm] Outer width Ba [mm] Outer height Bending radius ha [mm] R [mm] Unsupported length max. [m] Page
zipper two-piece e-chains
zip-open along outer radius
047 07 09 15 17
9,0 10,3 15,0 17,0 32,0
10 - 16 6 - 64 10 - 50 15 - 100 15 - 100
16,0 - 22,0 12,5 - 71,0 18,2 - 58,2 26,0 - 113,0 26,0 - 113,0
12,5 15,0 19,3 24,0 39,0
18 - 38 18 - 48 28 - 48 38 - 180 63 - 125
0,40 0,55 1,00 1,20 1,00
4.8 4.14 4.26 4.38 4.54
zipper two-piece e-tubes

Protection against dirt and chips, zip-open along outer radius
R07 R09 R15 R17
10,3 15,0 17,0 32,0
10 - 50 10 - 50 25 - 80 15 - 63
16,5 - 57,0 18,2 - 58,2 36,0 - 94,0 26,0 - 76,0
15,0 19,3 24,0 39,0
38 - 48 48 - 100 63 - 180 63 - 125
0,55 1,00 1,20 1,20
4.20 4.32 4.46 4.60
4.4

zipper Assembly instructions 1 2
Push and click
Snap lids together, position, push and snap
For separating release side link, then twist and pull apart
Simple opening and closing - all lids fit like a "zipper"
Technical Data overview
next page next page 4.5
Part No. of e-chain links as single parts Assembly video available online at
www.igus.de/en/zipper_assembly
zipper
zipper Technical Data Overview
Technical Data - zipper

Gliding speed / acceleration (maximum)
FLG FLB
max. 10 [m/s] / max. 50 [m/s ]

2
Speed / acceleration FLG max. Speed / acceleration FLB max. Material - lower part (e-chains / e-tubes) - permitted temperature C
max. 20 [m/s] / max. 200 [m/s ]

2
max. 3 [m/s] / max. 6 [m/s ]

2
igumid G / -40 up to +120 C igumid TE / -40 up to +70 C VDE 0304 IIC UL94 HB
Material - lid (e-chains / e-tubes) - permitted temperature C
Flammability class, igumid G

FLG = with straight upper run FLB = with permitted sag
Installation methods overview, maximum travels - zipper
Series e-chain / e-tube
Unsupported application
Vertical hanging
Vertical standing
Side mounted unsupported
047 07 09 15 17 R07 R09 R15 R17
0,40 m 0,55 m 1,0 m 1,2 m 1,0 m 0,55 m 1,0 m 1,2 m 1,0 m
upon request upon request upon request upon request upon request upon request upon request upon request upon request
4.6
www.igus.de/en/zipper
zipper e-chain links as single parts Overview

Part No. two-piece e-chain links as single parts - zipper
e-chains - zip-open along outer radius
zipper
e-tubes - zip-open along outer radius

Crossbar Crossbar R07 R09 R15 R17
047 07 09 15 17
Lower part
Lower part
e-chain Series
e-chain lid
e-chain
lower parts**
e-tube Series
e-tube lid
e-tube lower parts**
047 07 09 15 17
0471.Bi 071.Bi 071.Bi 150.Bi 150.Bi
047.Bi00.R 07.Bi00.R 09.Bi00.R 15.Bi00.R 17.Bi00.R
R07 R09 R15 R17
095.Bi 095.Bi 155.Bi 155.Bi
R07.Bi00.R R09.Bi00.R R15.Bi00.R R17.Bi00.R
* Lids: supplement Part No. with required width index (Bi) Example: 071.40 ** Lower parts: supplement Part No. with required width index (Bi) + 00 and radius (R) Example: 07.4000.038

4.7
047
zipper e-chains Series 047 Introduction
Fast opening, small pitch, smooth running

Mounting bracket with strain relief option When to use Series 047: If a very small e-chain with an inner height of 9 mm and smallest bending radii are required For inner widths up to 16 mm For unsupported lengths up to 0,40 m and fill weights up to 0,25 kg/m Small pitch for smooth running If fast, zipper-like accessibility to cables is required If quick insertion of cables with preassembled connectors is required
e-chain zip-open along outer radius
Small pitch for low-noise, smooth running
Lightweight and stable
When to use a different igus Series: If easy filling without opening and closing is required Series E04 easy chain , page 3.10

Can be separated and joined at each link
For high accelerations
Two-piece link design
12,5 mm Original size 1:1 Outer height 12,5 mm
Photo not 1:1

4.8
www.igus.de/en/047
zipper e-chains Series 047 Dimensions Unsupported

Fill weight [kg/m]
047
1.00
Example Fill weight = 0,125 [kg/m] Unsupported length FLB = 0,3 m Length of travel = 0,6 m
S (FLG) S (FLB) HF H
FLG
FLB
0.75
0.50
0.25
FLG
FLB
Unsupported applications
0.75 1.00
Unsupported e-chains feature positive camber over short travels. This must be
0 0.50 0 0.25 Unsupported length FLG / FLB [m]

Length of travel S [m]
0.50
1.00
1.50
2.00
accounted for when specifying the clearance height HF. Please consult igus if space is particularly restricted. More information Design, page 1.8
S S/2 HF = H + 10
Technical Data
Speed, material, temperature and flammability class page 4.6
R+3
Moving end
13
22,3
12,5
H - 12,5
Fixed end
Pitch = 13 mm/link Links/m = 77 (1001 mm) Chain length = S/2 + K
R H
018 48,5
028 68,5
038 88,5
D 44 54 64 K 85 115 150 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)
S = Length of travel R = Bending radius
H = Nominal clearance height HF = Required clearance height
D = Overlength e-chain , radius in final position K = R + "safety"
4.9
047
zipper e-chains Series 047 Product Range Standard
e-chain | Series 047 | zip-open along outer radius

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
047. 10 .R.0 047. 16 .R.0
10 16
16 22
| 018 | 028 | 038 | | 018 | 028 | 038 |
0,10 0,11
Supplement Part No. with required radius (R) Example: 047.10.038.0
Order key
047. 10. 038. 0 e-chain
Standard color black Bending radius R Width index (depends on Bi) Series / Type
7,0 max.
Bi Ba
047.10.038.0 = e-chain zip-open along outer radius, Bi 10 mm inner width, R 038 mm radius, color black More order examples and configuration options page 4.12
Part No. of e-chain links as single parts

page 4.7
Standard e-chains available from stock. Delivery in 24h or today!*

4.10 3D-CAD files, configurators, PDF
www.igus.de/en/047
12,5
zipper e-chains Series 047 Mounting brackets

Moving end 0450...1(PZ) Fixed end 0450...2(PZ)
047
17
18,25
18,25
8 Moving end A 3 6/90

30
Mounting bracket with strain relief tiewrap plate has reductions of 3 mm / 6 mm 90 Mounting bracket without strain relief tiewrap plate only has holes of 3 mm
Fixed end
Polymer one-piece, one side pivoting | Universal for e-chains Recommended for unsupported applications
Width Index 10. 16. Part No. full set with tiewrap plates 0450.10.12PZ 0450.16.12PZ Part No. full set without tiewrap plates 0450.10.12 0450.16.12 Dim. A
[mm]
Dim. B
[mm]
Number of teeth 1 2 One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Inner and outer attachment possible Various installation options on the fixed end and/or the moving end
16 22
10
A2
A4
Possible installation conditions: For the preassembled mode please add index A2 or A4 e.g. 045.10.1ZA2
Part No. structure 0450.10.12 PZ A2

Amust be indicated on preassembled configurations With integrated strain relief tiewrap plates Full set = 12 Mounting brackets for selected width index
Single-part order Mounting bracket Moving end 0450.10.1 PZ A2 0450.10.2PZ A2

(preass. + tiewrap plate)
Mounting bracket Fixed end

Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1
047
zipper e-chains Series 047 Options and order key

Standard NC-Version (no camber) without pretension
Part No. NC-Material e-chains
ATEX / ESD classified e-chains II 2 GD

Part No. ESD-Material e-chains
Part No. Standard e-chains
NC
047.10.R.0
047.10.R.0.NC
047.10.R.0.ESD
Delivery time 24h or today!*
Order example | Order key and color options

Order example for complete e-chain (1,0 m), color black, with mounting brackets:
e-chain (1,0 m)
Please indicate e-chain length or number of links: 1,0 m or 77 links
047.10.038.0 0450.10.12PZ
+ Mounting brackets 1 set (with integrated strain relief)

Order text: 1,0 m 047.10.038.0 + 0450.10.12PZ
Order key
Color options for e-chains and e-tubes
047.10.038.0
Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!)

Color
black white* violet* yellow* orange* red* blue*
Order index .0 from stock! .1 .5 .4 .2 .6 .8
Color
green* grey* dusty grey* agate grey* light grey* black grey* yellow/black*
Order index .7 .3 for e-chains .3 for e-tubes .11 .14 .13 .9

www.igus.de/en/047
zipper e-chains My Sketches
047
07

Fast opening, for smallest spaces
Mounting bracket with strain relief option
10,3
When to use Series 07: If a very small e-chain with an inner height of 10,3 mm and smallest bending radii are required For inner widths up to 64 mm For unsupported lengths up to 0,55 m and fill weights up to 0,4 kg/m Small pitch for smooth running If fast, zipper-like accessibility to cables is required If quick insertion of cables with preassembled connectors is required
For high accelerations When to use a different igus Series: If a fully enclosed e-tube with zipper opening mechanism is required Series R07 zipper e-tube, page 4.20 If a cheaper, easy to open e-chain is required Series B07 E2 micro, page 5.42 If cable installation without opening of lids is required Series E06 easy chain , page 3.20 If opening of the links is not necessary Series 06 E2 micro, page 5.36

15 mm Original size 1:1 Outer height 15 mm
Photo not 1:1

4.14
www.igus.de/en/07

Fill weight [kg/m] 1.00 Example Fill weight = 0,25 [kg/m] Unsupported length FLB = 0,52 m Length of travel = 1,04 m 0.75
HF H FLG
07
FLB
S (FLG) S (FLB)
0.50
FLG
0.25
FLB
0 0 0.25 Unsupported length Length of travel S [m] 0 0.50 1.00 1.50 2.00 0.50 0.75 FLG / FLB [m] 1.00 Unsupported e-chains feature positive camber over short travels. This must be
S D S/2 HF = H + 10
Technical Data
Moving end
R+3 20
Fixed end
H - 15
22 15
R H
018 51
028 71
038 91
048* 111 86 195
*Radius 048 only for Series 07.64 - more widths upon request!
FLG = with straight upper run FLB = with permitted sag S = Length of travel R = Bending radius H = Nominal clearance height HF = Required clearance height
07

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
07. 06 .R.0 07. 10 .R.0 07. 16 .R.0 07. 20 .R.0 07. 30 .R.0 07. 40 .R.0 07. 50 .R.0 07. 64 .R.0
06 10 16 20 30 40 50 64
12,5 16,5 22,5 27 37 47 57 71
| 018 | 028 | 038 | 048* | | 018 | 028 | 038 | 048* | | 018 | 028 | 038 | 048* | | 018 | 028 | 038 | 048* | | 018 | 028 | 038 | 048* | | 018 | 028 | 038 | 048* | | 018 | 028 | 038 | 048* | | 018 | 028 | 038 | 048 |
0,13 0,14 0,16 0,17 0,20 0,23 0,26 0,30
*Radius 048 only for Series 07.64 - more widths upon request! Delivery time approx. 6-8 weeks after order.
Order key
07. 40. 038. 0 e-chain
8,0 max.
Bi Ba
10,3

page 4.7

www.igus.de/en/07
15

Moving end 060...1(PZ)
17 4 8 10 10 8 4
07
Fixed end 060...2(PZ)
5,8/90
A A B
5,8/90
Moving end
B
90
3,2 3,2
060.16.12 - 060.20.12: center bores only 060.30.12 - 060.40.12: bores (see figure above) Fixed end
Polymer locking, one-piece | Universal for e-chains Recommended for unsupported applications
Width Index 06. 10. 16. 20. 30. 40. 50. 64. Part No. full set with tiewrap plates 060.06. 12PZ 060.10. 12PZ 060.16. 12PZ 060.20. 12PZ 060.30. 12PZ 060.40. 12PZ 060.50. 12PZ 060.64. 12PZ Part No. full set without tiewrap plates 060.06. 12 060.10. 12 060.16. 12 060.20. 12 060.30. 12 060.40. 12 060.50. 12 060.64. 12 Dim. A
[mm]
Dim. B
[mm]
Number of teeth 1 1 2 2 3 4 5 6 Part No. structure 060.40.12 PZ A1

22 32 42 56
12,5 16,5 22,5 27,0 37,0 47,0 57,0 71,0
One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Inner and outer attachment possible Various installation options on the fixed end and/or the moving end
A1
A2
A3
A4
Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 060.40.12PZA1
Additional Features

Mounting bracket Fixed end Quicksnap - the complete, detachable mounting unit. Part Nos. 060.10.QS, 060.16.QS, 060.20.QS, 060.40.QS available from stock Quickfix - mounting bracket with dowel, available upon request
Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1 igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 4.17
07


NC
07.40.R.0
07.40.R.0.NC
07.40.R.0.ESD

e-chain (1,0 m)
07.40.038.0 060.40.12PZ

Order text: 1,0 m 07.40.038.0 + 060.40.12PZ
Order key
07.40.038.0

Color
Color
green* grey*
Order index .7
.3 for e-chains .3 for e-tubes agate grey* .11 light grey* .14 black grey* .13 yellow/black* .9
dusty grey*

www.igus.de/en/07
zipper e-chains Series 07 Application example
07
zipper e-chains e.g. in automatic equipment - reduce assembly time
R07
zipper e-tubes Series R07 Introduction

Fast opening, enclosed zipper-band
10,3
e-tube zip-open along outer radius
When to use Series R07: If a very small e-tube with an inner height of 10,3 mm and smallest bending radii are required For inner widths up to 50 mm For unsupported lengths up to 0,55 m and fill weights up to 0,4 kg/m If chip protection is required Small pitch for smooth running If fast, zipper-like accessibility to cables is required If quick insertion of cables with preassembled connectors is required
For high accelerations When to use a different igus Series: If an e-chain with zipper opening mechanism is required Series 07 zipper e-chain , page 4.14 If a cheaper, easy to open e-chain is required Series B07 E2 micro, page 5.42 If cable installation without opening of lids is required Series E06 easy chain , page 3.20 If opening of the links is not necessary Series 06 E2 micro, page 5.36

Protection against dirt and chips
15 mm
Original size 1:1 Outer height 15 mm
Photo not 1:1

4.20
www.igus.de/en/R07
zipper e-tubes Series R07 Dimensions Unsupported

HF H S (FLG) S (FLB) FLG
R07
FLB
0.50
FLG
0.25
FLB
0 0 0.25 0.50 Unsupported length FLG / FLB [m] Length of travel S [m] 0 0.50 1.00 1.50 2.00 0.75 1.00 Unsupported e-chains feature positive camber over short travels. This must be
S D S/2 HF = H + 10
Technical Data
Moving end
R+3 20
Fixed end
H - 15
22 15
R H
038 91
048 111
D 76 86 K 160 195 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)
R07
zipper e-tubes Series R07 Product Range Standard
e-tube | Series R07 | zip-open along outer radius

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
R07. 06 .R.0* R07. 10 .R.0 R07. 16 .R.0 R07. 20 .R.0 R07. 30 .R.0 R07. 40 .R.0 R07. 50 .R.0 R07. 64 R.0*
06 10 16 20 30 40 50 64
12,5 16,5 22,5 27 37 47 57 71
| 038 | 048 | | 038 | 048 | | 038 | 048 | | 038 | 048 | | 038 | 048 | | 038 | 048 | | 038 | 048 | | 038 | 048 |
0,15 0,16 0,18 0,19 0,22 0,25 0,28 0,32
*Width available upon request. Delivery time approx. 6-8 weeks after order.
Order key
R07. 40. 038. 0 e-tube

8,0 max.
Bi Ba
10,3
R07.40.038.0 = e-tube zip-open along outer radius, Bi 40 mm inner width, R 038 mm radius, color black More order examples and configuration options page 4.24

page 4.7

www.igus.de/en/R07
15
zipper e-tubes Series R07 Mounting brackets

17 4 8 10 10 8 4
R07
5,8/90
A A B
5,8/90
Moving end
B
90
3,2 3,2
Polymer locking, one-piece | Universal for e-tubes Recommended for unsupported applications
Width Index 06.* 10. 16. 20. 30. 40. 50. 64.* Part No. full set with tiewrap plates 060.06. 12PZ 060.10. 12PZ 060.16. 12PZ 060.20. 12PZ 060.30. 12PZ 060.40. 12PZ 060.50. 12PZ 060.64. 12PZ Part No. full set without tiewrap plates 060.06. 12 060.10. 12 060.16. 12 060.20. 12 060.30. 12 060.40. 12 060.50. 12 060.64. 12 Dim. A
[mm]
Dim. B
[mm]
Number of teeth One-piece mounting bracket 1 1 2 2 3 4 5 6 Part No. structure 060.40.12 PZ A1

Amust be indicated on preassembled configurations With integrated strain relief tiewrap plates Full set = 12
22 32 42 56
12,5 16,5 22,5 27,0 37,0 47,0 57,0 71,0
Available with or without strain relief tiewrap plates Corrosion-resistant Inner and outer attachment possible Various installation options on the fixed end and/or the moving end
*Width available upon request.
A1
A2
A3
A4
Mounting brackets for selected width index
Additional Features


Quicksnap - the complete, detachable mounting unit. Part Nos. 060.10.QS, 060.16.QS, 060.20.QS, 060.40.QS available from stock
R07
zipper e-tubes Series R07 Options and order key

Part No. NC-Material e-tubes
NC
ATEX/ESD classified e-tubes II 2 GD

Part No. ESD-Material e-tubes
Part No. Standard e-tubes
R07.40.R.0
R07.40.R.0.NC
R07.40.R.0.ESD

Order example for complete e-tube (1,0 m), color black, with mounting brackets: e-tube (1,0 m)
Please indicate e-tube length or number of links: 1,0 m or 50 links
07.40.038.0 060.40.12PZ

Order text: 1,0 m R07.40.038.0 + 060.40.12PZ
Order key
R07.40.038.0

Color
Color
green* grey*
Order index .7
dusty grey*

www.igus.de/en/R07
zipper e-chains Series R07 Application example
R07
e-chains side by side as individual or "multiband" - Series zipper
09

Fast opening, high accelerations
15
When to use Series 09: If a very small e-chain with an inner height of 15 mm and smallest bending radii are required For inner widths up to 50 mm For unsupported lengths up to 1,0 m and fill weights up to 0,7 kg/m Small pitch for smooth running If fast, zipper-like accessibility to cables is required If quick insertion of cables with preassembled connectors is required
For high accelerations Small pitch for low-noise, smooth running When to use a different igus Series: If a fully enclosed e-tube with zipper opening mechanism is required Series R09 zipper e-tube, page 4.32 If a cheaper, easy to open e-chain is required Series B09 E2 micro, page 5.66 If cable installation without opening of lids is required Series E08 easy chain , page 3.28 If an e-chain snap-open along inner radius with film-hinge is required Series 094 E2 micro, page 5.54 If opening of the links is not necessary Series 08 E2 micro, page 5.60

19,3 mm
Original size 1:1 Outer height 19,3 mm
Photo not 1:1

4.26
www.igus.de/en/09

Fill weight [kg/m] 1.00 Example Fill weight = 0,5 [kg/m] Unsupported length FLB = 0,63 m Length of travel = 1,26 m
HF H FLG
09
FLB
S (FLG) S (FLB)
0.75
FLB FLG
0.50
0.25
S D S/2 HF = H + 15
Technical Data
Moving end
R+3 20
Fixed end
H - 19,3
28 19,3
R H
028 75
038 95
048 115
09

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
09. 10 .R.0 09. 16 .R.0 09. 20 .R.0 09. 30 .R.0 09. 40 .R.0 09. 50 .R.0
10 16 20 30 40 50
18,2 24,2 28,2 38,2 48,2 58,2
| 028 | 038 | 048 | | 028 | 038 | 048 | | 028 | 038 | 048 | | 028 | 038 | 048 | | 028 | 038 | 048 | | 028 | 038 | 048 |
0,21 0,24 0,25 0,28 0,31 0,34
Order key
09. 40. 048. 0 e-chain
12,5 max.
Bi Ba

page 4.7

www.igus.de/en/09
19,3
15
zipper e-chains Series 09 Interior separation
09
5,8 111.X 6,5
B09.2.1
Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain link!
1,4
Slotted separator for e-chains
2,0
Slotted separator B09.2

is used when vertical and horizontal separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
7
2
unassembled B09.2 assembled B09.2.1 Full-width shelf

X
for e-chains unassembled 110.X assembled 111.X
Full-width shelf 110.X

this option makes sense in applications with many thin cables with similar diameters. For a consequent subdivision.
Full-width shelves
Width X [mm] 010 013 016
unassembled assembled
Width X [mm] 020 030 040
unassembled
assembled
Width X [mm] 050
unassembled
15
assembled
110.10 110.13 110.16
111.10 111.13 111.16
110.20 110.30 110.40
111.20 111.30 111.40
110.50
111.50
09

5 8 15 15 8 5

17
5,8/90
A A
5,8/90
Moving end
B
2 3 3
3,2
3,2
Width Index 10 16 20 30 40 50 Part No. full set with tiewrap plates 080.10. 12PZ 080.16. 12PZ 080.20. 12PZ 080.30. 12PZ 080.40. 12PZ 080.50. 12PZ Part No. full set without tiewrap plates 080.10. 12 080.16. 12 080.20. 12 080.30. 12 080.40. 12 080.50. 12 Dim. A
[mm]
Dim. B
[mm]
Number of teeth 1 2 2 3 4 5 One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Inner and outer attachment possible Various installation options on the fixed end and/or the moving end
22 32 42
18,2 24,2 28,2 38,2 48,2 58,2
Part No. structure
A1
A2
A3
A4
080.40.12 PZ A1
Additional Features
Single-part order Mounting bracket Moving end 080.40.1 PZ A1

Mounting bracket Fixed end Quicksnap - the complete, detachable mounting unit. Part Nos. 080.20.QS, 080.30.QS available from stock Quickfix - mounting bracket with dowel, available upon request 080.40.2 PZ A1
Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1 4.30 3D-CAD files, configurators, PDF www.igus.de/en/09

09

NC
09.40.R.0
09.40.R.0.NC
09.40.R.0.ESD

Order example for complete e-chain (1,0 m), color black, with mounting brackets and interior separation:
e-chain (1,0 m)
09.40.048.0 080.40.12PZ 2 x B09.2.1
+ Mounting brackets 1 set (with integrated strain relief) + Interior separation with 2 separators assembled every 2nd link
Order text: 1,0 m 09.40.048.0 + 080.40.12PZ + 2 x B09.2.1
Order key
09.40.048.0

Color
Color

R09

15
When to use Series R09: If a very small e-tube with an inner height of 15 mm and smallest bending radii are required For inner widths up to 50 mm For unsupported lengths up to 1,0 m and fill weights up to 0,7 kg/m If chip protection is required Small pitch for smooth running If fast, zipper-like accessibility to cables is required If quick insertion of cables with preassembled connectors is required
For high accelerations Small pitch for low-noise, smooth running When to use a different igus Series: If an e-chain with zipper opening mechanism is required Series 09 zipper e-chain , page 4.26 If a cheaper, easy to open e-chain is required Series B09 E2 micro, page 5.66 If cable installation without opening of lids is required Series E08 easy chain , page 3.28 If an e-chain snap-open along inner radius with film-hinge is required Series 094 E2 micro, page 5.54 If opening of the links is not necessary Series 08 E2 micro, page 5.60

Protection against dirt and chips
19,3 mm
Photo not 1:1

4.32
www.igus.de/en/R09

R09
FLB
0.75
FLB FLG
0.50
0.25
S D S/2 HF = H + 15
Technical Data
Moving end
R+3 20
Fixed end
H - 19,3
28 19,3
R H
048 115
075 169
100 219
R09

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
R09. 10 .R.0 R09. 16 .R.0 R09. 20 .R.0 R09. 30 .R.0 R09. 40 .R.0 R09. 50 .R.0
10 16 20 30 40 50
18,2 24,2 28,2 38,2 48,2 58,2
| 048 | 075 | 100 | | 048 | 075 | 100 | | 048 | 075 | 100 | | 048 | 075 | 100 | | 048 | 075 | 100 | | 048 | 075 | 100 |
0,23 0,26 0,27 0,30 0,33 0,36
Order key
R09. 40. 048. 0 e-tube

12,5 max.
Bi Ba

page 4.7

www.igus.de/en/R09
19,3
15

17 5 8 15 15 8 5
R09
5,8/90
A A
5,8/90
Moving end
B
2 3 3
3,2
3,2
Width Index 10 16 20 30 40 50 Part No. full set with tiewrap plates 080.10. 12PZ 080.16. 12PZ 080.20. 12PZ 080.30. 12PZ 080.40. 12PZ 080.50. 12PZ Part No. full set without tiewrap plates 080.10. 12 080.16. 12 080.20. 12 080.30. 12 080.40. 12 080.50. 12 Dim. A
[mm]
Dim. B
[mm]
22 32 42
18,2 24,2 28,2 38,2 48,2 58,2
Part No. structure
A1
A2
A3
A4
080.40.12 PZ A1
Additional Features
Single-part order Mounting bracket Moving end 080.40.1 PZ A1

Mounting bracket Fixed end Quicksnap - the complete, detachable mounting unit. Part Nos. 080.20.QS, 080.30.QS available from stock Quickfix - mounting bracket with dowel, available upon requestt 080.40.2 PZ A1
R09

NC

R09.40.R.0
R09.40.R.0.NC
R09.40.R.0.ESD

Order example for complete e-tube (1,0 m), color black, with mounting brackets: e-tube (1,0 m)
R09.40.048.0 080.40.12PZ

Order text: 1,0 m R09.40.048.0 + 080.40.12PZ
Order key
R09.40.048.0

Color
Color
green* grey*
Order index .7
dusty grey*

www.igus.de/en/R09
zipper e-tubes My Sketches
R09
15

Fast opening, high stablitity
Mounting bracket with strain relief option When to use Series 15: If a very small e-chain with an inner height of 17 mm and smallest bending radii are required For inner widths up to 100 mm For unsupported lengths up to 1,20 m and fill weights up to 1,5 kg/m If high stablitity and excellent service life is required Small pitch for smooth running If fast, zipper-like accessibility to cables is required
17
Two-piece link design Small pitch for low-noise, smooth running When to use a different igus Series: If a fully enclosed e-tube with zipper opening mechanism is required Series R15 zipper e-tube, page 4.46 If snap-open accessibility along the inner radius is required Series B15i E2 mini, page 5.112 If snap-open links are not necessary Series 10 E2 mini, page 5.80 If torsion occurs Series E14 easy chain , page 3.32

Large pin for high stability
Double stop dog for long unsupported travels

4.38
www.igus.de/en/15

HF H FLG
15
FLB
S (FLG) S (FLB)
FLB
1.0
FLG
0.5
S D S/2
Technical Data
HF = H + 20
Moving end
R H - 23 H
Fixed end
30,5 38 23
Pitch = 30,5 mm/link Links/m = 33 (1006,5 mm) Chain length = S/2 + K
R H
038 99
048 119
075 173
100 223
110 243
125 273
145 313
180 383 237 630
D 95 105 132 157 167 182 202 K 185 215 300 380 410 455 520 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)
15

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
15. 15. 15. 15. 15. 15. 15.
015 .R.0 025 .R.0 038 .R.0 050 .R.0 5 6 7 .R.0 .R.0 .R.0
15 25 38 50 63 80 100
26 36 49 61 76 94 113
| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180
0,35 0,40 0,46 0,52 0,63 0,70 0,76
Order key
15. 025. 038. 0 e-chain
15 max.
Bi Ba

page 4.7

www.igus.de/en/15
17
24
15
7,5
2,0
156
154
7,5
111.X
1,5
Slotted separator 153

153 154 is used when vertical and horizontal separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
8 1,5
unassembled assembled Side plate for e-chains
Side plate 155

155 156 Side plate for use with full-width shelf 110.X and slotted separator153.
4,75
unassembled assembled Full-width shelf for e-chains

this option makes sense in applications with many thin cables with similar diameters. For a consequent subdivision. Full-width shelves can be arranged at 3 different heights (in 5 mm increments).
unassembled 110.X assembled 111.X
Full-width shelves
Width X [mm] 015 025 038
110.15 110.25 110.38
111.15 111.25 111.38
Width X [mm] 050 063 080
unassembled
assembled
110.50 110.63 110.80
111.50 111.63 111.80
Width X [mm] 100
unassembled
17
assembled
110.100
111.100
15
zipper e-chains Series 15 Mounting brackets pivoting

For tight installation conditions
Moving end 10...3P(Z)

17 7,5 14 16,5 10.015. - 10.050. 16,5 14 7,5
Fixed end 10...4P(Z)
6,5
11
Moving end
90
21
17
21
17
10.5. - 10.7.
27 90 90 27 90
17
27
B
6,2
27
Fixed end
Polymer pivoting, one-piece | Standard | Universal for e-chains Recommended for unsupported and gliding applications
Width Index 015. 025. 038. 050. 5. 6. 7. . Part No. full set with tiewrap plates 1015.34PZ 1025.34PZ 1038.34PZ 1050.34PZ 105. 34PZ 106. 34PZ 107. 34PZ Part No. full set without tiewrap plates 1015.34P 1025.34P 1038.34P 1050.34P 105. 34P 106. 34P 107. 34P Dim. A
[mm]
Dim. B
[mm]
Number of teeth 2 3 4 5 6 8 10 Standard For tight installation conditions Strain relief with detachable tiewrap plates Variable traverse angle Corrosion-resistant Various installation options on the fixed end and/or the moving end Part No. structure 1025. 34 PZ A1
Amust be indicated on preassembled configurations Strain relief with chainfix tiewrap plates Full set pivoting = 34 Mounting brackets for selected width index
10 23 35 48 65 85
25,5 35,5 48,5 60,5 75,0 92,0 112,0
A1
A2
A3
A4
Single-part order Mounting bracket Moving end 1025. 3 PZ A1 1025. 4 PZ A1

Possible installation conditions for assembled, pivoting mounting brackets. For the preassembled mode please add index A1... A4 e.g. 1025.34PZA1

www.igus.de/en/15
zipper e-chains Series 15 Mounting brackets locking

For very high speed and acceleration
17 7,5 14 16,5 10.015. - 10.050. 16,5 14 7,5
15
6,5
11
Moving end
21
17
21
17
10.5. - 10.7.
17
6,2
Fixed end
Width Index 015. 025. 038. 050. 5. 6. 7. Part No. full set with tiewrap plates 1015.12PZ 1025.12PZ 1038.12PZ 1050.12PZ 105. 12PZ 106. 12PZ 107. 12PZ Part No. full set without tiewrap plates 1015.12P 1025.12P 1038.12P 1050.12P 105. 12P 106. 12P 107. 12P Dim. A
[mm]
Dim. B
[mm]
Number of teeth 2 3 4 5 6 8 10 Locked connections At very high speed and/or acceleration If space is limited for height (the HF measurement) Various installation options on the fixed end and/or the moving end
10 23 35 48 65 85
25,5 35,5 48,5 60,5 75,0 92,0 112,0
Part No. structure (locking) 1025. 12 PZ A1

Amust be indicated on preassembled configurations Strain relief with chainfix tiewrap plates Full set locking = 12 Mounting brackets for selected width index
A1
A2
A3
A4

Possible installation conditions for assembled, locking mounting brackets. For the preassembled mode please add index A1... A4 e.g. 1025.12PZA1

15
Part No. 970.30.SL | 970.31.SL | Trough height: 77 mm
Aluminum "SuperTrough" Basic Version

BRa 30 21 BRi Ba + 4 Ba Bi 10 2
Installation set "Basic" with C-Profile

Bottom Clamp optionally attached inwards or outwards 15.025.038.0 Order example Part No. Part No. BRi attached attached [mm] inwards outwards
.015 .025 .038 .050 .5 .6 .7 30 40 53 65 80 98 117 960.30.125 960.30.125 960.30.150 960.30.175 960.30.125 960.30.150 960.30.150 960.30.175
ha
HRi 2 x ha 24 22 12 4,7
Bottom clamp optionally attached inwards or outwards
960.30.175 960.30.200 960.30.225
M6 x16
Length of the C-profile according to dimension BRi (see table)
Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic, 2m Glide strips, plastic, 2 m (without glide strips on request) Components, installation set "Basic": Bottom clamp, aluminum C-profile, galvanized steel M6 x 16 Sliding nut M6 Interface connector, plastic table Screw
Order example: Length of travel 30 m Center mounted for Series 15.025.038.0 with BRi = 40
Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No. Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets Module for the fixed end page 9.16 Order text: 1 set Option: For an additional noise dampening with silencer profile, please add Index A - Example:
18
970.30.SL 970.31.SL
Part No.960.30. 125 Part No. 970.80
Part No. 970.30.SLA
nMon = nRi + 1
nRi x 2000 mm
Principle sketch: Number of installation sets to be installed = Number of trough sections + 1
Trough set Installation set Glide bar
C-profile Ba = Outer width e-chains Bi = Inner width e-chains
BRi = Inner trough width BRa= Outer trough width HRi = Inner trough height
HRa = Outer trough height nMon = Number of installation sets nRi = Number of trough sets
www.igus.de/en/15
HRa = 77

15

NC
15.025.R.0
15.025.R.0.NC
15.025.R.0.ESD

e-chain (1,0 m)
15.025.038.0 1025.34PZ 2 x 154
Order text: 1,0 m 15.025.038.0 + 1025.34PZ + 2 x 154
Order key
15.025.038.0

Color
Color

R15

17

When to use Series R15: If a very small e-tube with an inner height of 17 mm and smallest bending radii are required For inner widths up to 80 mm For unsupported lengths up to 1,20 m and fill weights up to 1,5 kg/m If chip protection is required If high stablitity and excellent service life is required Small pitch for smooth running If fast, zipper-like accessibility to cables is required
Protection against dirt and chips Large pin for high stability Small pitch for low-noise, smooth running When to use a different igus Series: If an e-chain with zipper opening mechanism is required Series 15 zipper e-chain , page 4.38 If snap-open accessibility along the inner radius is required Series B15i E2 mini, page 5.112 If snap-open links are not necessary Series 10 E2 mini, page 5.80 If torsion occurs Series E14 easy chain , page 3.32


4.46
www.igus.de/en/R15

R15
FLB
FLB
1.0
FLG
0.5
S D S/2
Technical Data
HF = H + 20
Moving end
R H - 23 H
Fixed end
30,5 38 23
R H
063 149
075 173
100 223
110 243
125 273
145 313
180 383
R15

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
R15. 015 .R.0* R15. 025 .R.0 R15. 038 .R.0 R15. 050 .R.0* R15. 063 .R.0 R15. 080 .R.0 R15. 100 .R.0*
15 25 38 50 63 80 100
26 36 49 61 76 94 113
| 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 |
0,40 0,45 0,51 0,57 0,68 0,75 0,81
*Width available upon request. Delivery time approx. 6-8 weeks after order.
Supplement Part No. with required radius (R) Example: R15.025.038.0
Order key
R15. 025. 038. 0 e-tube

15 max.
Bi Ba

page 4.7

www.igus.de/en/R15
17
24
zipper e-tubes Series R15 Interior separation
R15
7,5
2,0
R154
7,5
111.X
1,5
Slotted separator for e-tubes unassembled assembled R153 R154
Slotted separator R153

Full-width shelf for e-tubes unassembled 110.X assembled 111.X

Full-width shelves
Width X [mm] 025 038
unassembled
assembled
110.25 110.38
111.25 111.38
110.63 110.80
111.63 111.80
17
R15
zipper e-tubes Series R15 Mounting brackets pivoting


17 7,5 14 16,5 10.015. - 10.050. 16,5 14 7,5
6,5
11
Moving end
21
17
21
17
10.5. - 10.7.
17
90 27
27 90
6,2
27
27
Fixed end
Polymer pivoting, one-piece | Standard | Universal for e-tubes Recommended for unsupported and gliding applications
Width Index 015.* 025. 038. 050.* 063. 080. 100.* Part No. full set with tiewrap plates 1015.34PZ 1025.34PZ 1038.34PZ 1050.34PZ 105. 34PZ 106. 34PZ 107. 34PZ Part No. full set without tiewrap plates 1015.34P 1025.34P 1038.34P 1050.34P 105. 34P 106. 34P 107. 34P Dim. A
[mm]
Dim. B
[mm]
Number of teeth Standard 2 3 4 5 6 8 10 For tight installation conditions Strain relief with detachable tiewrap plates Variable traverse angle Corrosion-resistant Various installation options on the fixed end and/or the moving end Part No. structure 1025. 34 PZ A1
10 23 35 48 65 85
25,5 35,5 48,5 60,5 75,0 92,0 112,0
A1
A2
A3
A4


www.igus.de/en/R15
zipper e-tubes Series R15 Mounting brackets locking

17 7,5 14 16,5 10.015. - 10.050. 16,5 14 7,5
R15
6,5
11
Moving end
21
17
21
17
10.5. - 10.7.
17
6,2
Fixed end
Width Index 015.* 025. 038. 050.* 063. 080. 100.* Part No. full set with tiewrap plates 1015.12PZ 1025.12PZ 1038.12PZ 1050.12PZ 105. 12PZ 106. 12PZ 107. 12PZ Part No. full set without tiewrap plates 1015.12P 1025.12P 1038.12P 1050.12P 105. 12P 106. 12P 107. 12P Dim. A
[mm]
Dim. B
[mm]
10 23 35 48 65 85
25,5 35,5 48,5 60,5 75,0 92,0 112,0

A1
A2
A3
A4


R15

BRa 30 21 BRi Ba + 4 Ba Bi 10 2

Bottom Clamp optionally attached inwards or outwards R15.025.038.0 Order example Part No. Part No. BRi attached attached [mm] inwards outwards
.015 .025 .038 .050 .063 .080 .100 30 40 53 65 80 98 117 960.30.125 960.30.125 960.30.150 960.30.175 960.30.125 960.30.150 960.30.150 960.30.175
ha
HRi 2 x ha 24 22 12 4,7
960.30.175 960.30.200 960.30.225
M6 x16
Order example: Length of travel 30 m Center mounted for Series R15.025.038.0 with BRi = 40
18
970.30.SL 970.31.SL
Part No.960.30. 125 Part No. 970.80
Part No. 970.30.SLA
nMon = nRi + 1
nRi x 2000 mm
www.igus.de/en/R15
HRa = 77

NC
R15

R15.025.R.0
R15.025.R.0.NC
R15.025.R.0.ESD

Order example for complete e-tube (1,0 m), color black, with mounting brackets and interior separation: e-tube (1,0 m)
R15.025.038.0 1025.34PZ 2 x R154
Order text: 1,0 m R15.025.038.0 + 1025.34PZ + 2 x R154
Order key
R15.025.038.0

Color
Color

17

Fast opening, large inner height
32
When to use Series 17 E2 mini: If an e-chain with an inner height of 32 mm is required For inner widths up to 100 mm For unsupported lengths up to 1,0 m and fill weights up to 1,5 kg/m If a very small e-chain with a large inner height is required Small pitch for smooth running If fast, zipper-like accessibility to cables is required

For high accelerations Small pitch for low-noise, smooth running
When to use a different igus Series: If a fully enclosed e-tube with zipper opening mechanism is required Series R17 zipper e-tube, page 4.60 If snap-open accessibility along the inner radius is required Series B17i E2 mini, page 5.120 If maximum stability is required Series R4.32, page 7.42 If torsion occurs Series E16/Z16 easy chain , page 3.42


4.54
www.igus.de/en/17

HF H FLG
17
FLB
S (FLG) S (FLB)
FLB
1.0
FLG
0.5
S D S/2
Technical Data
HF = H + 25
Moving end
38 H 30,5 H - 39 R
Fixed end
39
R H
063 165
075 189
100 239
125 289 190 455
17

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
17. 1 .R.0 17. 2 .R.0 17. 3 .R.0 17. 4 .R.0 17. 5 .R.0 17. 6 .R.0 17. 7 .R.0
15 25 38 50 63 80 100
25,5 35,5 48,5 60,5 76 93 113
| 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 |
0,52 0,59 0,65 0,70 0,83 0,92 1,06
Order key
17. 2. 075. 0 e-chain
28 max.
Bi Ba
17.2.075.0 = e-chain snap-open along outer radius, Bi 25 mm inner width, R 075 mm radius, color black More order examples and configuration options page 4.59

page 4.7

www.igus.de/en/17
32
39

17.1 - 17.4 17.5 - 17.7
17
15
176
172
111.X
15
174
111.X
5 5 5 5
2,0
178
Slotted separator for 17.1 up to 17.4 unassembled assembled Side plate for 17.1 up to 17.4 unassembled 175 176 171 172
Slotted separator 171 (17.1 up to 17.4)

10 2
Side plate 175 (17.1 up to 17.4)

Side plate for use with full-width shelf 110.X and slotted separator 171.
6 1,5
assembled Slotted separator for 17.5 bis 17.7 unassembled assembled Side plate for 17.5 bis 17.7 unassembled assembled Full-width shelf
X
Slotted separator 173 (17.5 up to 17.7)

10 1,5
Side plate 177 (17.5 up to 17.7)

177 178 Side plate for use with full-width shelf 110.X and slotted separator 174.
5,75
Full-width shelf 110.X (for all widths)

for all widths unassembled 110.X assembled 111.X
Full-width shelves (for all widths)

Width X [mm] 015 025 038
Width X [mm] 050 063 080
unassembled
assembled
Width X [mm] 100
unassembled
32
assembled
110.15 110.25 110.38
111.15 111.25 111.38
110.50 110.63 110.80
111.50 111.63 111.80
110.100
111.100
17

7 14 17 17 14 7

17
10/90
10/90
Moving end
A A B B
5,2
5,2
117.1.12P(Z): center bores only 117.2.12P(Z) - 117.7.12P(Z): outer bores only
Fixed end
Width Index 1. 2. 3. 4. 5. 6. 7. . Part No. full set with tiewrap plates 117.1.12PZ 117.2.12PZ 117.3.12PZ 117.4.12PZ 117.5.12PZ 117.6.12PZ 117.7.12PZ Part No. full set without tiewrap plates 117.1.12P 117.2.12P 117.3.12P 117.4.12P 117.5.12P 117.6.12P 117.7.12P Dim. A
[mm]
Dim. B
[mm]
Number of teeth 2 3 4 5 6 8 10 One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Various installation options on the fixed end and/or the moving end Inner and outer attachment possible
12 25 37 48 65 85
25,5 35,5 48,5 60,5 76 93 113

A1
A2
A3
A4
Single-part order Mounting bracket Moving end 117.2.1 PZ A1 117.2.2 PZ A1

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 117.2.12 PZ A1

www.igus.de/en/17

17

NC
17.2.R.0
17.2.R.0.NC
17.2.R.0.ESD

e-chain (1,0 m)
17.2.075.0 117.2.12PZ 2 x 172
Order text: 1,0 m 17.2.075.0 + 117.2.12PZ + 2 x 172
Order key
17.025.038.0

Color
Color

R17

32

When to use Series R17: If a very small e-tube with an inner height of 32 mm and smallest bending radii are required For inner widths up to 63 mm For unsupported lengths up to 1,20 m and fill weights up to 1,5 kg/m If chip protection is required If high stablitity and excellent service life is required Small pitch for smooth running If fast, zipper-like accessibility to cables is required
Large pin for high stability Protection against dirt and chips Small pitch for low-noise, smooth running When to use a different igus Series: If an e-chain with zipper opening mechanism is required Series 17 zipper e-chain , page 4.54 If snap-open accessibility along the inner radius is required Series B17i E2 mini, page 5.112 If maximum stability is required Series R4.32, page 7.42 If torsion occurs Series E16/Z16 easy chain , page 3.42 For gliding applications Series 2600/2700/2650/2680 E2/000, page 5.182


4.60
www.igus.de/en/R17

R17
FLB
FLB
1.0
FLG
0.5
S D S/2
Technical Data
HF = H + 30 H - 39
30,5 R
30,5
Moving end Fixed end

39 H
R H
063 165
075 189
100 239
125 289 190 455
R17

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
R17. 015 .R.0 R17. 025 .R.0 R17. 063 R.0
15 25 63
26 36 76
| 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 |
0,57 0,64 0,88
Supplement Part No. with required radius (R) Example: R17.015.063.0
Order key
R17. 015. 063. 0 e-tube

28 max.
Bi Ba

page 4.7

www.igus.de/en/R17
32
39
zipper e-tubes Series R17 Interior separation
R17
15
R172
15
111.X
1,5
Slotted separator for e-tubes unassembled R171 assembled R172 Full-width shelf for e-tubes unassembled 110.X assembled 111.X

8
2

Full-width shelves
Width X [mm] 063
unassembled
assembled
110.15 110.25
111.15 111.25
110.63
111.63
5 5 5 5
2,0
32
R17

14 117.015

17 7
5,2
10
Moving end
17 7 117.025 117.100
5,2
10 B
Fixed end
Width Index 015 025 063 Part No. full set with tiewrap plates 117.015.12PZ 117.025.12PZ 117.063.12PZ Part No. full set without tiewrap plates 117.015.12P 117.025.12P 117.063.12P Dim. A
[mm]
Dim. B
[mm]
Number of teeth 2 3 6 One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Various installation options on the fixed end and/or the moving end Inner and outer attachment possible
12 48
27,7 35,7 73,7

A1
A2
A3
A4


www.igus.de/en/R17

NC
R17

R17.015.R.0
R17.015.R.0.NC
R17.015.R.0.ESD

R17.015.063.0 117.015.12PZ 2 x R172
Order text: 1,0 m R17.015.063.0 + 117.015.12PZ + 2 x R172
Order key
R17.015.063.0

Color
Color

5.0
System
E2
micro | mini | E2/000
Allrounder - e-chains and e-tubes micro... mini...medium sizes
5.1
System E2 micro and E2 mini Smallest and small sizes

hi
E2 micro - One-piece e-chains non snap-open
E2 micro - for smallest spaces, from page 5.4

Perfect to use for short travels and unsupported applications e-chains for limited space conditions One- and two-piece e-chains available Smallest inner heights and bending radii Very lightweight, easy to assemble and cost-efficient Mounting brackets with or without strain relief option available Inner widths Bi: 5 - 64 mm, inner heights hi: 5 - 15 mm Bending radii R: 10 - 48 mm

E2 micro - One-piece e-chains snap-open along inner radius
E2 micro - Two-piece e-chains snap-open along outer radius
hi
E2 mini - One-piece e-chains non snap-open
E2 mini - One-piece e-chains snap-open along inner radius
E2 mini - small and medium sizes, from page 5.72 Perfect to use for short travels and unsupported applications Small pitch for smooth running One- and two-piece e-chains available Smallest inner heights and bending radii Very lightweight, easy to assemble and cost-efficient Mounting brackets with or without strain relief option available Inner widths Bi: 15 - 100 mm, inner heights hi: 17 - 41 mm Bending radii R: 28 - 180 mm
E2 mini - Two-piece e-chains snap-open along inner radius
E2 mini - Two-piece e-chains snap-open along outer radius
5.2
More information on material properties
page 1.38
System E2/000 Medium sizes

hi
E2/000 - Two-piece e-chains snap-open along inner radius
E2/000 - Two-piece e-chains snap-open along outer radius
E2/000 - Two-piece, "half" e-tubes snap-open along inner radius
System E2/000 - The E2 Standard, from page 5.132 Available as e-chain , half and fully enclosed e-tube, combinable variations Open crossbar left or right quickly with screwdriver or the igus e-chain opener Lightning fast with thumb catch - secure fit without additional locking devices Excellent mechanical stability, long life due to design and material Very easy to assemble and cost-efficient due to the 2-piece design Suitable for long (gliding) travels and unsupported applications Extender crossbars for a large increase of the interior height and for the smooth guiding of hoses Many accessories are available Inner widths Bi: 15 - 250 mm, inner heights hi: 21 - 45 mm Bending radii R: 35 - 300 mm

E2/000 - Two-piece, fully enclosed e-tubes snap-open along inner radius
5.3
Smallest inner heights, smallest bending radii
5.4
E2 mi cro
5.5
E2 micro e-chains Smallest inner heights and bending radii

E2 micro are very small, one-piece or twopiece (B07/B09) , lightweight e-chains ideal for high dynamic applications. E2 micro echains are very cost effective and available in thousands of variations. igus also offers a host of accessories and fixation options. "Upgrades" to openable versions are available for many types. In these cases they are interchangeable and offer more services as repair kits or new installations.

Typical industries and applications Models (micro e-chains ) Automatic doors Vehicles Measuring machines Electric equipment Handlings Pick and place robots General machinery
iF-Design Award for E2 micro - Series 05 Cleanroom test upon request Special equipment: Electrically conductive ESD/ATEX version upon request 42 dB(A) tested in igus lab, v = 1,0 m/s unsupported, Series 06.10.038.0
UL94 - V2 classifications - for Series 03, 074, 094 (others upon request)
5 mm
Smallest inner height 5 mm: Series 03 E2 micro
5.6
igus E2 micro e-chains are robust for standing applications

Sliding door in train - UL 94-V2 version
Sliding door in subway with igus chainflex CF9 cable for smallest spaces

next page
5.7
E2 micro Contents Selection Table

E2 micro One-piece e-chains
One-piece, non snap-open
03 04 045 05 06 08
5,0 7,0 10,3 10,0 10,5 15,0
5 - 10 7 - 30 6 - 64 6 - 64 6 - 64 10 - 50
8,7 - 13,7 12,0 - 35,0 12,0 - 70,0 10,0 - 68,0 12,5 - 71,0 18,2 - 58,2
8,0 10,0 12,5 12,0 15,0 19,3
10 - 28 15 - 48 18 - 38 18 - 38 18 - 38 25 - 48
0,40 0,50 0,50 0,55 0,60 1,00
5.12 5.18 5.24 5.30 5.36 5.60
E2 micro One-piece e-chains

Snap-open along inner radius with film-hinge
074 NEW 10,9 094 NEW 15
10 10
18,2 18,2
15,0 19,3
28 28
0,55 1,00
5.48 5.54
E2 micro Two-piece e-chains

Snap-open along outer radius
B07 B09
10,3 14,3
16 - 40 16 - 40
22,5 - 47,0 24,2 - 48,2
15,0 19,3
18 - 38 28 - 48
0,55 1,00
5.42 5.66
page 5.10 page 5.11
Part No. of e-chain links as single parts 5.8

E2 micro Assembly instructions 1 2
Twist and click
Twist and separate
Speciality: E2 micro e-chains - for smallest bending radii with chainflex cables

Speciality two-piece e-chains : B07 and B09 snap-open along outer radius. Series 074 and 094 snap-open along inner radius
NEW in this catalog
Open e-chains in a flash with the new e-chain opener
The opening of the e-chain links at high speeds saves significant installation time. Open a long piece of e-chain in one go. It's the ideal tool for your own mounting or assembly lines to minimize processing time significantly.
Product range: e-chain opener
Series B07 B09
Width Bi [mm] 16, 20, 30, 40 16, 20, 30, 40
Part No. 908.765 908.765
5.9
E2 micro
E2 micro Technical Data Overview
Technical Data - System E2 micro

FLG FLB
max. 3 [m/s] / max. 10 [m/s ]

2
Speed / acceleration FLG max. Speed / acceleration FLB max. Material - permitted temperature C Material - permitted temperature C (only Series 03, 074, 094) Flammability class, igumid G
max. 20 [m/s] / max. 200 [m/s ]

2
max. 3 [m/s] / max. 6 [m/s ]

2
igumid G / -40 up to +120 C igumid NB / -40 up to +80 C VDE 0304 IIC UL94 HB
Installation methods overview, maximum travels - System E2 micro
e-chain Series
Vertical hanging
Vertical standing
Rotary application
Zig-zag application
03 04 045 05 06 B07 074 NEW in this catalog 094 NEW in this catalog 08 B09
0,40 m 0,50 m 0,50 m 0,55 m 0,60 m 0,55 m 0,55 m 1,00 m 1,00 m 1,00 m
upon request upon request upon request upon request upon request upon request upon request upon request upon request upon request
with rework with rework with rework with rework with rework with rework with rework with rework with rework with rework
www.igus.de/en/E2micro
E2 micro e-chain links as single parts Overview
E2 micro
Part No. one- and two-piece e-chain links as single parts - System E2 micro
Two-piece, snap-open along outer radius
Crossbar e-chain Series
e-chain Crossbar*
e-chain Lower parts**
B07 B09
Lower part Two-piece
B07 B09
090.Bi 090.Bi
B07.Bi 00.R B09.Bi 00.R
* Crossbar: supplement Part No. with required width index (Bi) Example: 090.10 ** Lower parts: supplement Part No. with required width index (Bi) + 00 and radius (R) Example: B07.10 00.10
One-piece design, snap-open along inner radius

e-chain One-piece design Series
One-piece e-chain link
Crossbar with film-hinge snap-open snap-open
074 094
074
Crossbar with film-hinge
one-piece design one-piece design
094
One-piece design, non snap-open

One-piece design
e-chain Series
One-piece e-chain link
03 045 05 08 04 05 06
03 04 045 05 06 08
one-piece design, non snap-open one-piece design, non snap-open one-piece design, non snap-open one-piece design, non snap-open one-piece design, non snap-open one-piece design, non snap-open
Non-open

03
E2 micro Series 03 Introduction

Smallest Spaces
Mounting bracket with integrated strain relief
Very lightweight, low price
When to use the Series 03 E2 micro: Smallest igus e-chain Inner dimensions: 5 x 5 mm If a very small e-chain with 5,0 mm Inner height and smallest bending radii are required For inner widths up to 10 mm For unsupported lengths up to 0,40 m and fill weights up to 0,24 kg/m If a lightweight and price-effective e-chain is required If a one-piece, non snap-open e-chain is required

When to use a different igus Series: If snap-open links are required Series 047 zipper, page 4.8 If quick insertion of cables with preassembled connectors is required Series E03 easy chain , page 3.6

"Push-button principle" for better stability
Photo not 1:1

5.12
www.igus.de/en/03
E2 micro Series 03 Dimensions Unsupported

03
FLB
0.50
0.25
FLG
FLB
0.75 1.00 Unsupported e-chains feature positive camber over short travels. This must be
0 0.50 0 0.25 Unsupported length FLG / FLB [m] Length of travel S [m] 0 0.50 1.00 1.50 2.00
S S/2 HF = H + 5
Technical Data
Moving end
H-8 R 10 H 17
Fixed end
14 8
R H
010 28
012 32
015 38
018 44 37 80
028 64 47 110
03
E2 micro Series 03 Product Range Standard
Series 03 | One-piece, non snap-open e-chain

non snap-open
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
03. 05 .R.0 03. 07 .R.0 03. 10 .R.0
5 7 10
8,7 10,7 13,7
| 010 | 012 | 015 | 018 | 028 | | 010 | 012 | 015 | 018 | 028 | | 010 | 012 | 015 | 018 | 028 |
0,04 0,05 0,06
Supplement Part No. with required radius (R). Example: 03.05.028.0
Order key
03. 05. 028. 0

Ba Bi
3,5 max.
03.05.028.0 = non snap-open e-chain , Bi 5 mm inner width, R 028 mm radius, color black More order examples and configuration options page 5.16
www.igus.de/en/03
E2 micro Series 03 Mounting brackets

Moving end 03...1Z
14 4 3 14 4
03
Fixed end 03...2Z
Moving end
60 23
Mounting bracket Adapter plate Part No. 03.10.QF Fixed end
Polymer pivoting, one-piece | Universal for e-chains Recommended for unsupported applications
Width Index .05. .07. .10. Part No. full set 03.05. 12Z 03.07. 12Z 03.10. 12Z Dim. A
[mm]
8,7 10,7 13,7
One-piece mounting bracket With integrated strain relief Corrosion-resistant Adapter plate for rapid installation
A2
A4
Part No. structure 03.05. 12Z A2

Amust be indicated on preassembled configurations Full set = 12Z Mounting brackets for selected width index
Additional Features
3+0.1 3+0.1
Single-part order Mounting bracket Moving end 03.05. 1Z A2 (preassembled) Mounting bracket Fixed end 03.05. 2Z A2
(preassembled)
Adapter plate for rapid installation: for all sizes of Part No. 03.10.QF The adapter has broken edges so that it can be adapted to the respective chain width. It is not absolutely necessary when attaching the mounting brackets. The mounting brackets can also be screwed on without the adapter plate.
03
E2 micro Series 03 Options and order key

Standard Reverse bending radius for circular movements
Part No. RBR e-chains

03.05.R.0
03.05.R1/R2.0
03.05.R.0.ESD

(2-5 work days with express surcharge)

e-chain (1,0 m)
03.05.028.0 03.05.12Z

Order text: 1,0 m 03.05.028.0 + 03.05.12Z
Order key
03.05.028.0

Color
Color
green* grey*
Order index .7
dusty grey*

www.igus.de/en/03
E2 micro Series 03 Application example
03
Series 03 - Limited installation space for the smallest, dirt-repellent igus e-chain . spray-painting robot shown here

04

Low Weight
When to use the Series 04 E2 micro: Small igus e-chain interior dimensions 7 x 7 mm If a small e-chain with an inner height of 7,0 mm and small bending radii are required For inner widths up to 30 mm For unsupported lengths up to 0,50 m and fill weights up to 0,35 kg/m If a lightweight and price-effective e-chain is required If a one-piece, non snap-open e-chain is required

Dirt-repellent exterior When to use a different igus Series: If snap-open links are required Series 047 zipper, page 4.8 If quick insertion of cables with preassembled connectors is required Series E04 easy chain , page 3.10

Photo not 1:1

5.18
www.igus.de/en/04

04
FLB
0.75
0.50
FLB
0.25
FLG
0 0.50 0 0.25 Unsupported length FLG / FLB [m] Length of travel S [m] 0 0.50 1.00 1.50 2.00 0.75 1.00
S D S/2 HF = H + 5
Technical Data
19 H R 16,7
Fixed end
21 10
H - 10
Moving end
Pitch = 16,7 mm/link Links/m = 60 (1002 mm) Chain length = S/2 + K
R H
015 40
018 46
028 66
038 86 68 155
048 106 78 185
04

non snap-open
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
04. 07 .R.0 04. 10 .R.0 04. 16 .R.0 04. 20 .R.0 04. 30 .R.0
7 10 16 20 30
12 15 21 25 35
| 015 | 018 | 028 | 038 | 048 | | 015 | 018 | 028 | 038 | 048 | | 015 | 018 | 028 | 038 | 048 | | 015 | 018 | 028 | 038 | 048 | | 015 | 018 | 028 | 038 | 048 |
0,07 0,08 0,09 0,10 0,11
Order key
04. 10. 028. 0

Ba Bi
5,0 max.
www.igus.de/en/04
10

17 4 8 15
04

040.07 - 040.20
17 4
Moving end
17 4 15
040.30
17
12,5
3
20
Fixed end
Width Index .07. .10. .16. .20. .30. Part No. full set with Part No. full set without Dim. A
[mm]
Dim. B
[mm]
Dim. C Number [mm] of teeth 10 10 20 1 1 2 2 3 One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Inner and outer attachment possible Various installation options on the fixed end and/or the moving end
tiewrap plates tiewrap plates 040.07.12PZ 040.07.12 040.10.12PZ 040.10.12 040.16.12PZ 040.20.12PZ 040.30.12PZ 040.16.12 040.20.12 040.30.12
22
12 15 21 25 35
A2
A4
Possible installation conditions: For the preassembled mode please add index A2 or A4 e.g. 040.10.12 PZ A2

Additional Features
Single-part order Mounting bracket Moving end Quicksnap - the complete, detachable mounting unit. Part Nos. 040.07.QS available from stock Quickfix - mounting bracket with dowel, available upon request 040.10.1 PZ A2 040.10.2PZ A2

04


04.10.R.0
04.10.R1/R2.0
04.10.R.0.ESD


e-chain (1,0 m)
04.10.028.0 040.10.12PZ

Order text: 1,0 m 04.10.028.0 + 040.10.12PZ
Order key
04.10.028.0
Black e-chains from stock! *Colored e-chains delivered in 15 work days (Delivery in 5 work days at an express surcharge, available upon request!

Color
Color
green* grey*
Order index .7
dusty grey*

www.igus.de/en/04
04
To generate energy for the use of radio, light and a GPS system, etc. on board of a sailing ship a walk-in solar cell with controller was used . E2 micro e-chain of Series 04 was used for installation of solar cell
045
10,3
Small pitch, smooth running

Mounting bracket with strain relief option When to use the Series 045 E2 micro: If a small e-chain with an inner height of 10,3 mm and small pitch is required For inner widths up to 64 mm For unsupported lengths up to 0,50 m and fill weights up to 0,25 kg/m Small pitch for smooth running For very lightweight applications recommended for low inertia applications If a one-piece, non snap-open e-chain is required

Very lightweight, low price When to use a different igus Series: If snap-open links are required Series 047 zipper, page 4.8 If quick insertion of cables with preassembled connectors is required Series E06 easy chain , page 3.20 If extra torsional rigidity is required Series 06 E2 micro, page 5.36

Small pitch for smooth running
12,5 mm Original size 1:1 Outer height 12,5 mm

Series 046 with molded-in separator available. More information page 5.26
Photo not 1:1

5.24
www.igus.de/en/045

Fill weight [kg/m] 1.00 Example Fill weight = 0,25 [kg/m] Unsupp. length FLB = 0,375 m Length of travel = 0,75 m 0.75
045
FLB
0.50
0.25
FLB FLG
0.75 1.00 Unsupported e-chains feature positive camber over short travels. This must be
0 0.50 0 0.25 Unsupported length FLG / FLB [m] Length of travel S [m] 0 0.50 1.00 1.50 2.00
S S/2 HF = H + 10
Technical Data
R+3
13
Fixed end
22,3
12,5
H - 12,5
Moving end
R H
018 48,5
028 68,5
038 88,5
045

non snap-open
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
045. 06 .R.0 045. 10 .R.0 045. 16 .R.0 045. 20 .R.0
6 10 16 20
12 16 22 26
| 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 |
0,09 0,10 0,11 0,13 0,16 0,19
045. 30 .R.0 30 36 | 018 | 028 | 038 | 045. 64 .R.0 64 70 | 018 | 028 | 038 | Supplement Part No. with required radius (R). Example: 045.10.028.0
Order key
045. 10. 028. 0

Ba Bi
10,3 Dim. B
[mm]
8,0 max.
Series 046 | Optional | With molded-in separation

non snap-open
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Ba Bi A
Dim. A
[mm]
Weight
[kg/m]
046. 16 .R.0
16
22
| 018 | 028 | 038 |
4,6
4,6
0,14
More widths upon request. Delivery time approx. 6-8 weeks after order.
www.igus.de/en/045
12,5

17 4 8 18,25
045

0450.06 - 0450.20
18,25 4
6/90
Moving end
17 4 18,25
0450.30 - 0450.64
18,25
30
3 6/90
Fixed end
Width Index .06. .10. .16. .20. .30. .64. Part No. full set with Part No. full set without Dim. A
[mm]
Dim. B
[mm]
Dim. C Number [mm] of teeth One-piece mounting bracket 10 10 20 50 1 1 2 2 3 6 Available with or without strain relief tiewrap plates Corrosion-resistant Inner and outer attachment possible Various installation options on the fixed end and/or the moving end
tiewrap plates tiewrap plates 0450.06.12PZ 0450.06.12 0450.10.12PZ 0450.10.12 0450.16.12PZ 0450.20.12PZ 0450.30.12PZ 0450.64.12PZ 0450.16.12 0450.20.12 0450.30.12 0450.64.12
22 56
12 16 22 26 36 70
Mounting bracket with strain relief tiewrap plate has reductions of 3 mm / 6 mm, 90. Mounting bracket without strain relief tiewrap plate only has holes of 3 mm.

A2
A4


Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1
045


045.10.R.0
045.10.R1/R2.0
045.10.R.0.ESD

(2-5 work days at an express surcharge)

e-chain (1,0 m)
045.10.028.0 0450.10.12PZ

Order text: 1,0 m 045.10.028.0 + 0450.10.12PZ
Order key
045.10.028.0

Color
Color
green* grey*
Order index .7
dusty grey*

www.igus.de/en/045
045
E2 micro e-chain space saving "ZigZag" design in this mobile operating table
05
10
Low weight, high dynamic

One-piece mounting bracket When to use the Series 05 E2 micro: If a small e-chain with an inner height of 10 mm and small bending radii are required For inner widths up to 64 mm For unsupported lengths up to 0,55 m and fill weights up to 0,35 kg/m For very lightweight applications recommended for low inertia applications If a one-piece, non snap-open e-chain is required

iF-Design Award
When to use a different igus Series: If snap-open links are required Series 07 zipper, page 4.14 If quick insertion of cables with preassembled connectors is required Series E06 easy chain , page 3.20 If extra torsional rigidity is required Series 06 E2 micro, page 5.36

Photo not 1:1

5.30
www.igus.de/en/05

05
FLB
0.50
FLG
0.25
FLB
0 0.50 0 0.25 Unsupported length FLG / FLB [m] Length of travel S [m] 0 0.50 1.00 1.50 2.00 0.75 1.00 Unsupported e-chains feature positive camber over short travels. This must be
S D S/2 HF = H + 10
Technical Data
H - 12

20 22 12
R H
018 48
028 68
038 88
05

non snap-open
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
05. 06 .R.0 05. 10 .R.0 05. 16 .R.0 05. 20 .R.0 05. 30 .R.0 05. 64 .R.0
6 10 16 20 30 64
10 14 20 24 34 68
| 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 |
0,06 0,07 0,07 0,08 0,09 0,19
Order key
05. 10. 028. 0

Ba Bi
10
8,0 max.
www.igus.de/en/05
12

Moving end 050...1
4 8 10 10 8 4
05
Fixed end 050...2)
Moving end
3 B A B A
90
t=1
t=1
45 90
050.06.12 - 050.20.12: center bores only 050.30.12 - 050.64.12: outer bores only Fixed end
Width Index .06. .10. .16. .20. .30. .64. Part No. full set one-piece 050.06.12 050.10.12 050.16.12 050.20.12 050.30.12 050.64.12 Dim. A
[mm]
Dim. B
[mm]
22 56
10,7 14,7 20,7 24,7 34,7 68,7
One-piece mounting bracket Corrosion-resistant Inner and outer attachment possible Various installation options on the fixed end and/or the moving end
Part No. structure 050.10.12 A1

Amust be indicated on preassembled configurations Full set = 12 Mounting brackets for selected width index
A1
A2
A3
A4
Single-part order Mounting bracket Moving end 050.10.1 PZ A1 (preassembled) Mounting bracket Fixed end 050.10.2PZ A1
(preassembled)
05


05.10.R.0
05.10.R1/R2.0
05.10.R.0.ESD


e-chain (1,0 m)
05.10.028.0 050.10.12PZ
+ Mounting brackets 1 set

Order text: 1,0 m 05.10.028.0 + 050.10.12PZ
Order key
05.10.028.0

Color
Color
green* grey*
Order index .7
dusty grey*

www.igus.de/en/05
05
Flexible control cables, safely guided by e-chains and igus wear rate-reducing plain bearings for a much longer service life

06
10,5
Low weight, high dynamic

Mounting bracket with strain relief option When to use the Series 06 E2 micro: If a small e-chain with an inner height of 10,5 mm and small bending radii are required For inner widths up to 64 mm For unsupported lengths up to 0,62 m and fill weights up to 0,48 kg/m If extra torsional rigidity is required If a one-piece, non snap-open e-chain is required

One-piece design, non snap-open When to use a different igus Series: If snap-open links are required Series 07 zipper, page 4.14 Series B07 E2 micro, page 5.42 If quick insertion of cables with preassembled connectors is required Series E06 easy chain , page 3.20 If very quiet operation is required Series 045 E2 micro, page 5.24

15 mm
Photo not 1:1

5.36
www.igus.de/en/06

06
FLB
0.50
FLB FLG
0.25
S D S/2 HF = H + 10
Technical Data
Moving end
R+3 20
Fixed end
H - 15
22 15
R H
018 51
028 71
038 91
06

non snap-open
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
06. 06 .R.0 06. 10 .R.0 06. 16 .R.0 06. 20 .R.0 06. 30 .R.0 06. 40 .R.0 06. 50 .R.0
6 10 16 20 30 40 50
12,5 16,5 22,5 27,0 37,0 47,0 57,0
| 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 |
0,13 0,14 0,16 0,17 0,20 0,23 0,26 0,30
06. 64 .R.0 64 71,0 | 018 | 028 | 038 | Supplement Part No. with required radius (R). Example: 06.10.028.0
Order key
06. 10. 028. 0

Ba Bi
10,5 Dim. B
[mm]
8,0 max.
Series 06 | Optional | With molded-in vertical separation

non snap-open
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Ba Bi A B
Dim. A
[mm]
Weight
[kg/m]
06. 16 .R.0.S1
16
22
| 018 |
8,5
6,3
0,18
Supplement Part No. with required radius (R). Example: 06.16.028.0.S1
www.igus.de/en/06
15

17 4 8 10 10 8 4
06
5,8/90
A B A
5,8/90
B
Moving end
3,2
3,2
060.06.12 - 060.20.12: center bores only 060.30.12 - 060.64.12: outer bores only Fixed end
Width Index .06. .10. .16. .20. .30. .40. .50. .64. Part No. full set with Part No. full set without Dim. A
[mm]
Dim. B
[mm]
Number of teeth 1 1 2 2 3 4 5 6 One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Inner and outer attachment possible Various installation options on the fixed end and/or the moving end
tiewrap plates tiewrap plates 060.06.12PZ 060.06.12 060.10.12PZ 060.10.12 060.16.12PZ 060.20.12PZ 060.30.12PZ 060.40.12PZ 060.50.12PZ 060.64.12PZ 060.16.12 060.20.12 060.30.12 060.40.12 060.50.12 060.64.12
22 32 42 56
12,5 16,5 22,5 27,0 37,0 47,0 57,0 71,0
Part No. structure
A1
A2
A3
A4
060.10.12 PZ A1
Additional Features
Single-part order
Quicksnap - the complete, detachable mounting unit. Part Nos. 060.10.QS, 060.16.QS, 060.20.QS, 060.40.QS available from stock
Mounting bracket Moving end 060.10.1 PZ A1 (preass. + tiewrap plate) Mounting bracket Fixed end 060.10.2 PZ A1 (preass. + tiewrap plate)
5.39
06

Reverse bending radius for circular movements


NC
06.10.R.0
06.10.R.0.NC
06.10.R1/R2.0
06.05.R.0.ESD


e-chain (1,0 m)
06.10.028.0 060.10.12PZ

Order text: 1,0 m 06.10.028.0 + 060.10.12PZ
Order key
06.10.028.0

Color
Color
green* grey*
Order index .7
dusty grey*

www.igus.de/en/06
My Sketches
06
B07
E2 micro Series B07 Introduction
10,3

Mounting bracket with strain relief option When to use the Series B07 E2 micro: If a small e-chain with an inner height of 10,3 mm and smallest bending radii are required For inner widths up to 40 mm For unsupported lengths up to 0,55 m and fill weights up to 0,4 kg/m Small pitch, smooth running If a low-priced, snap-open e-chain is required If quick insertion of cables with preassembled connectors is required

Snap-open along outer radius with film-hinge
When to use a different igus Series: If snap-open links are not necessary Series 06 E2 micro, page 5.36 If a fully enclosed e-tube is required Series R07 zipper-e-tube, page 4.20
Open B07 e-chains in a flash with the e-chain opener page 5.9

15 mm
Photo not 1:1

5.42
www.igus.de/en/B07
E2 micro Series B07 Dimensions Unsupported

B07
FLB
0.50
FLG
0.25
FLB
S D S/2 HF = H + 10
Technical Data
Moving end
R+3 20
Fixed end
H - 15
22 15
R H
018 51
028 71
038 91
B07
E2 micro Series B07 Product Range Standard
Series B07 | Two-piece link design, snap-open along outer radius

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
B07. 16 .R.0 B07. 20 .R.0 B07. 30 .R.0 B07. 40 .R.0
16 20 30 40
22,5 27 37 47
| 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 |
0,16 0,17 0,20 0,23
Supplement Part No. with required radius (R). Example: B07.40.038.0
Order key
B07. 40. 038. 0

Ba Bi
8,0 max.
10,3
B07.40.038.0 = e-chain snap-open along outer radius, Bi 40 mm inner width, R 038 mm radius, color black More order examples and configuration options page 5.46

page 5.11

www.igus.de/en/B07
15
E2 micro Series B07 Mounting brackets

17 4 8 10 10 8 4
B07
5,8/90
A A B
5,8/90
Moving end
B
90
3,2 3,2
Width Index .16. .20. .30. .40. Part No. full set with tiewrap plates 060.16. 12PZ 060.20. 12PZ 060.30. 12PZ 060.40. 12PZ Part No. full set without tiewrap plates 060.16. 12 060.20. 12 060.30. 12 060.40. 12 Dim. A
[mm]
Dim. B
[mm]
Number of teeth One-piece mounting bracket 2 2 3 4 Available with or without strain relief tiewrap plates Corrosion-resistant Inner and outer attachment possible Various installation options on the fixed end and/or the moving end
22 32
22,5 27,0 37,0 47,0
A1
A2
A3
A4

Additional Features
Single-part order Mounting bracket Moving end 060.40.1 PZ A1 Quicksnap - the complete, detachable mounting unit. Part Nos. 060.10.QS, 060.16.QS, 060.20.QS, 060.40.QS available from stock Quickfix - mounting bracket with dowel, available upon request 060.40.2PZ A1

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1 igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 5.45
B07
E2 micro Series B07 Options and order key



NC
B07.40.R.0
B07.40.R.0.NC
B07.40.R1/R2.0
B07.40.R.0.ESD


e-chain (1,0 m)
B07.40.038.0 060.40.12PZ
+ Mounting brackets 1 set (+ tiewrap plates)

Order text: 1,0 m B07.40.038.0 + 060.40.12PZ
Order key
B07.40.038.0

Color
Color
green* grey*
Order index .7
dusty grey*

www.igus.de/en/B07
E2 micro Series B07 Application example
B07
Attractive and flexible E2 micro energy supply system at a height-adjustable high-end design speakers lectern
074

NEW in this catalog
10,9
Snap-open along inner radius

Mounting bracket with integrated strain relief option When to use the Series 074 E2 micro: If a small e-chain with an inner height of 10,9 mm and small bending radii are required Inner width 10 mm For unsupported lengths up to 0,55 m and fill weights up to 0,4 kg/m Small pitch for smooth running If snap-open mechanism with film-hinge is required If quick insertion of cables with preassembled connectors is required
Closed outside
Dirt-repellent exterior When to use a different igus Series: If snap-open links are not necessary Series 06 E2 micro, page 5.36 If a fully enclosed e-tube is required Series R07 zipper-e-tube, page 4.20
One-piece link-design
Crossbar, snap-open along inner radius with film-hinge
15 mm
Photo not 1:1

5.48
www.igus.de/en/074

074
FLB
0.50
FLG
0.25
FLB
S D S/2 HF = H + 10
Technical Data
Moving end
R+3 20
Fixed end
H - 15
22 15
R H
018* 51
028 71
038* 91
* Radii 018, 038 upon request. Delivery time approx. 6-8 weeks after order. FLG = with straight upper run FLB = with permitted sag S = Length of travel R = Bending radius H = Nominal clearance height HF = Required clearance height D = Overlength e-chain , radius in final position K = R + "safety"
074
Series 074 | One-piece, snap-open along inner radius with film-hinge

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
074. 10 .R.0 074. 16 .R.0** 074. 20 .R.0** 074. 30 .R.0** 074. 40 .R.0**
10 16 20 30 40
18,2 22,5 27 37 47
| 018 | 028* | 038* | | 018 | 028* | 038* | | 018 | 028* | 038* | | 018 | 028* | 038* | | 018 | 028* | 038* |
0,15 0,16 0,17 0,20 0,23
**Width upon request. Delivery time approx. 6-8 weeks after order. * Radii 018, 038 upon request. Delivery time approx. 6-8 weeks after order.
Order key
074. 10. 018. 0

Ba Bi
8,5 max.
10,9
074.10.018.0 = e-chain snap-open along inner radius, Bi 10 mm inner width, R 018 mm radius, color black More order examples and configuration options page 5.52

page 5.11
Standard e-chains incl. accessories available from stock. Delivery in 24h or today!*
www.igus.de/en/074
15

17 4 8 10 10 8 4
074
5,8/90
A A B
5,8/90
Moving end
B
90
3,2 3,2
Width Index .10. .16. .20. .30. .40. Part No. full set with tiewrap plates 060.10. 12PZ 060.16. 12PZ 060.20. 12PZ 060.30. 12PZ 060.40. 12PZ Part No. full set without tiewrap plates 060.10. 12 060.16. 12 060.20. 12 060.30. 12 060.40. 12 Dim. A
[mm]
Dim. B
[mm]
Number of teeth One-piece mounting bracket 1 2 2 3 4 Available with or without strain relief tiewrap plates Corrosion-resistant Inner and outer attachment possible Various installation options on the fixed end and/or the moving end
22 32
16,5 22,5 27,0 37,0 47,0
A1
A2
A3
A4

Additional Features
Single-part order Mounting bracket Moving end 060.10.1 PZ A1 Quicksnap - the complete, detachable mounting unit. Part Nos. 060.10.QS, 060.16.QS, 060.20.QS, 060.40.QS available from stock Quickfix - mounting bracket with dowel, available upon request 060.10.2PZ A1

074



NC
074.10.R.0
074.10.R.0.NC
074.10.R1/R2.0
074.10.R.0.ESD


e-chain (1,0 m)
074.10.018.0 060.10.12PZ

Order text: 1,0 m 074.10.018.0 + 060.10.12PZ
Order key
074.10.018.0

Color
Color
green* grey*
Order index .7
dusty grey*

www.igus.de/en/074
My Sketches
074
094

NEW in this catalog
15

Mounting bracket with integrated strain relief option When to use the Series 094 E2 micro: If a small e-chain with an inner height of 15 mm and small bending radii are required Inner width 10 mm For unsupported lengths up to 1,0 m and fill weights up to 0,7 kg/m Small pitch for smooth running If snap-open mechanism with film-hinge is required If quick insertion of cables with preassembled connectors is required
Closed outside
19,3 mm

Photo not nicht Abbildung 1:1 mastblich

5.54
www.igus.de/en/094

094
FLB
0.75
FLB FLG
0.50
0.25
S D S/2 HF = H + 15
Technical Data
Moving end
R+3 20
Fixed end
H - 19,3
28 19,3
R H
028 75
038* 95
048* 115
* Radii 038, 048 upon request. Delivery time approx. 6-8 weeks after order. FLG = with straight upper run FLB = with permitted sag S = Length of travel R = Bending radius H = Nominal clearance height HF = Required clearance height D = Overlength e-chain , radius in final position K = R + "safety"
094

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
094. 10 .R.0 094. 16 .R.0** 094. 20 .R.0** 094. 30 .R.0** 094. 40 .R.0**
10 16 20 30 40
18,2 24,2 28,2 38,2 48,2
| 028 | 038* | 048* | | 028 | 038* | 048* | | 028 | 038* | 048* | | 028 | 038* | 048* | | 028 | 038* | 048* |
0,23 0,24 0,25 0,28 0,31
**Width upon request. Delivery time approx. 6-8 weeks after order. * Radii 038, 048 upon request. Delivery time approx. 6-8 weeks after order.
Order key
094. 10. 028. 0

Ba Bi

page 5.11
Standard e-chains incl. accessories available from stock. Delivery in 24h or today!*
www.igus.de/en/094
19,3
13 max.
14,3

17 5 8 15 15 8 5
094
5,8/90
A A
5,8/90
B
Moving end
2 3 3
3,2
3,2
080.10.12 - 080.20.12: center bores only 080.30.12 - 080.40.12: bores (see figure above)
Fixed end
Width Index .10. .16. .20. .30. .40. Part No. full set with tiewrap plates 080.10. 12PZ 080.16. 12PZ 080.20. 12PZ 080.30. 12PZ 080.40. 12PZ Part No. full set without tiewrap plates 080.10. 12 080.16. 12 080.20. 12 080.30. 12 080.40. 12 Dim. A
[mm]
Dim. B
[mm]
Number of teeth 1 2 2 3 4 One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Inner and outer attachment possible Various installation options on the fixed end and/or the moving end
22 32
18,2 24,2 28,2 38,2 48,2
A1
A2
A3
A4

Additional Features
Single-part order Mounting bracket Moving end 080.10.1 PZ A1 Quicksnap - the complete, detachable mounting unit. Part Nos. 080.20.QS, 080.30.QS available from stock Quickfix - mounting bracket with dowel, available upon request 080.10.2 PZ A1

094



NC
094.10.R.0
094.10.R.0.NC
094.10.R1/R2.0
094.10.R.0.ESD


e-chain (1,0 m)
094.10.028.0 080.10.12PZ

Order text: 1,0 m 094.10.028.0 + 080.10.12PZ
Order key
094.10.028.0

Color
Color
green* grey*
Order index .7
dusty grey*

www.igus.de/en/094
My Sketches
094
08
15
Small pitch, high stablitity

Mounting bracket with strain relief option When to use the Series 08 E2 micro: If a small e-chain with an inner height of 15 mm and smallest bending radii are required For inner widths up to 64 mm For unsupported lengths up to 1,0 m and fill weights up to 0,7 kg/m Small pitch, smooth running If extra torsional rigidity is required If a one-piece, non snap-open e-chain is required If an interior separation is required

Light and cost-effective
When to use a different igus Series: If snap-open links are required Series 09 zipper, page 4.26 Series B09 E2 micro, page 5.66 If quick insertion of cables with preassembled connectors is required Series E08 easy chain , page 3.28 If a fully enclosed e-tube is required Series R09 zipper-e-tube, page 4.32

High torsional rigidity
19,3 mm
Photo not 1:1

5.60
www.igus.de/en/08

Fill weight [kg/m]
08
1.00
HF H S (FLG) S (FLB)
FLG
FLB
0.75
FLB FLG
0.50
0.25
0 0 0.25 0.50 Unsupported length FLG / FLB [m]
0.75
1.00
0.50
1.00
1.50
2.00
S D S/2 HF = H + 15
Technical Data
Moving end
R+6 20
Fixed end
H - 19,3
28 19,3
R H
025* 69
028 75
038 95
048 115 88 195
*Radius 025 only for Part.No. 08.10. and 08.20. FLG = with straight upper run FLB = with permitted sag S = Length of travel R = Bending radius H = Nominal clearance height HF = Required clearance height
08

non snap-open
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
08. 10 .R.0 08. 13 .R.0 08. 16 .R.0 08. 20 .R.0 08. 30 .R.0 08. 40 .R.0 08. 50 .R.0
10 13 16 20 30 40 50
18,2 21,2 24,2 28,2 38,2 48,2 58,2
| 025 | 028 | 038 | 048 | | 025* | 028 | 038 | 048* | | 025* | 028 | 038 | 048 | | 025 | 028 | 038 | 048 | | 025* | 028 | 038 | 048 | | 025* | 028 | 038 | 048 | | 025* | 028 | 038 | 048 |
0,21 0,23 0,24 0,25 0,28 0,31 0,37
*Radius upon request. Delivery time approx. 1-2 weeks after order.
Order key
08. 50. 038. 0

Ba Bi
12 max.
www.igus.de/en/08
19,3
15
E2 micro Series 08 Interior separation
08
5,8 111.X 6,5
B09.2.1
Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain link! Note: When utilizing these one-piece links, please assemble the interior separation before mounting the e-chain!
1,4
2,0

7
2
unassembled B09.2 assembled B09.2.1 Full-width shelf e-chains /e-tubes

unassembled 110.X 111.X assembled
Full-width shelves
Width X [mm] 010 013 016
Width X [mm] 020 030 040
unassembled
assembled
Width X [mm] 050
unassembled
15
assembled
110.10 110.13 110.16
111.10 111.13 111.16
110.20 110.30 110.40
111.20 111.30 111.40
110.50
111.50
08

5 8 15 15 8 5

17
5,8/90
A
5,8/90
B
Moving end
2 3
3,2
3,2
080.06.12 - 080.20.12: center bores only 080.30.12 - 080.50.12: all bores
Fixed end
Width Index .10. .13. .16. .20. .30. .40. .50. Part No. full set with tiewrap plates 080.10. 12PZ 080.13. 12PZ* 080.16. 12PZ 080.20. 12PZ 080.30. 12PZ 080.40. 12PZ 080.50. 12PZ Part No. full set without tiewrap plates 080.10. 12 080.13. 12 080.16. 12 080.20. 12 080.30. 12 080.40. 12 080.50. 12 Dim. A
[mm]
Dim. B
[mm]
22 32 42
18,2 21,2 24,2 28,2 38,2 48,2 58,2
*upon request. Delivery time approx. 6-8 weeks after order.
A1
A2
A3
A4
Order example 080.50.12 PZ A1

Additional Features
Single-part order
Quicksnap - the complete, detachable mounting unit. Part Nos. 080.20.QS, 080.30.QS available from stock
Mounting bracket Moving end 080.50.1 PZ A1 (preass. + tiewrap plate) Mounting bracket Fixed end 080.50.2PZ A1
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1 5.64 3D-CAD files, configurators, PDF www.igus.de/en/08

08


NC
08.50.R.0
08.50.R.0.NC
08.50.R1/R2.0
08.50.R.0.ESD


e-chain (1,0 m)
08.50.038.0 080.50.12PZ 2 x B09.2.1
+ Mounting brackets 1 set (+ tiewrap plates) + Interior separation with 2 separators assembled every 2nd link
Order text: 1,0 m 08.50.038.0 + 080.50.12PZ + 2 x B09.2.1
Order key
08.50.038.0

Color
Color

B09
E2 micro Series B09 Introduction
14,3

Mounting bracket with strain relief option When to use the Series B09 E2 micro: If a small e-chain with an inner height of 14,3 mm and small bending radii are required For inner widths up to 40 mm For unsupported lengths up to 1,0 m and fill weights up to 0,7 kg/m Small pitch, smooth running If a low-priced, snap-open e-chain is required If quick insertion of cables with preassembled connectors is required If an interior separation is required

Snap-open along outer radius with film-hinge
Open B09 e-chains in a flash with the e-chain opener page 5.9

High torsional rigidity
19,3 mm

Photo not 1:1

5.66
www.igus.de/en/B09
E2 micro Series B09 Dimensions Unsupported

B09
FLB
0.75
FLB FLG
0.50
0.25
S D S/2 HF = H + 15
Technical Data
Moving end
R+3 20
Fixed end
H - 19,3
28 19,3
R H
028 75
038 95
048 115
B09
E2 micro Series B09 Product Range Standard
Series B09 | Two-piece link design, snap-open along outer radius

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
B09. 16 .R.0 B09. 20 .R.0 B09. 30 .R.0 B09. 40 .R.0
16 20 30 40
24,2 28,2 38,2 48,2
| 028 | 038 | 048 | | 028 | 038 | 048 | | 028 | 038 | 048 | | 028 | 038 | 048 |
0,24 0,25 0,28 0,31
Order key
B09. 40. 038. 0

Ba Bi
14,3
12,5 max.
B09.40.038.0 = e-chain snap-open along outer radius, Bi 40 mm inner width, R 038 mm radius, color black More order examples and configuration options page 5.71

page 5.11

www.igus.de/en/B09
19,3
E2 micro Series B09 Interior separation
B09
5,8
2,0
B09.2.1
111.X
1,4

7
2
unassembled B09.2 assembled B09.2.1 Full-width shelf e-chains /e-tubes

Full-width shelves
Width X [mm] 010 013 016
Width X [mm] 020 030 040
unassembled
assembled
Width X [mm] 050
6,5
unassembled
15
assembled
110.10 110.13 110.16
111.10 111.13 111.16
110.20 110.30 110.40
111.20 111.30 111.40
110.50
111.50
B09
E2 micro Series B09 Mounting brackets

5 8 15 15 8 5

17
5,8/90
A A
5,8/90
Moving end
B
2 3 3
3,2
3,2
Width Index .16. .20. .30. .40. Part No. full set with tiewrap plates 080.16. 12PZ 080.20. 12PZ 080.30. 12PZ 080.40. 12PZ Part No. full set without tiewrap plates 080.16. 12 080.20. 12 080.30. 12 080.40. 12 Dim. A
[mm]
Dim. B
[mm]
Number of teeth 2 2 3 4 One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Inner and outer attachment possible Various installation options on the fixed end and/or the moving end
22 32
24,2 28,2 38,2 48,2
A1
A2
A3
A4

Additional Features
Single-part order Mounting bracket Moving end 080.40.1 PZ A1 Quicksnap - the complete, detachable mounting unit. Part Nos. 080.20.QS, 080.30.QS available from stock Quickfix - mounting bracket with dowel, available upon request 080.40.2 PZ A1

www.igus.de/en/B09
E2 micro Series B09 Options and order key

B09


NC
B09.40.R.0
B09.40.R.0.NC
B09.40.R1/R2.0
B09.40.R.0.ESD


e-chain (1,0 m)
B09.40.038.0 080.40.12PZ 2 x B09.2.1
Order text: 1,0 m B09.40.038.0 + 080.40.12PZ + 2 x B09.2.1
Order key
B09.40.038.0

Color
Color

5.72
E2 mini
Small and medium sizes
5.73
E2 mini small and medium sizes

E2 mini are small one-piece or two-piece echains , recommended for high dynamic applications. igus also offers a host of accessories and fixation options. "Upgrades" to openable versions are available for many types; they are interchangeable and can also serve as replacements.

Typical industries and applications Construction machinery Handlings Furniture Packaging machines Textile machines Vehicle construction Woodworking machines Glass machines Automation General machinery
Cleanroom Class 1 (ISO class 3) for Series 10 and 14, tested by the Dryden Engineering Company, California Special equipment: Electrically conductive ESD/ATEX version upon request UL94 - V2 classifications - for Series 14 and F17 (more Series upon request)
5.74
E2 mini e-chain , RBR-version with reverse bending radius
E2 mini e-chain in a tooling machine, coolant resistant
Long travel applications of up to 40 m are possible. Here: Series 10 in a textile machine
next page
5.75
E2 mini Contents Selection Table

E2 mini One-piece e-chains
One-piece, non snap-open
10 11.031 11.080 11.1/11.2
18 23 28 41
15 - 100 31 80 15 - 25
26 - 113 41,2 93 25,5 - 35,5
23 28 33,4 46
028 - 180 045 - 070 038 040 - 100
1,20 1,35 1,50 1,35
5.80 5.88 5.94 5.100
E2 mini One-piece e-chains

Snap-open along inner radius with film-hinge
14 F17
20 32
15 - 50 15
26 - 61 26
25 39
028 - 125 048
0,65 1,20
5.106 5.126
E2 mini Two-piece e-chains
B15 B17
17 32
15 - 100 15 - 100
26 - 113 25,5 - 113
23 39
038 - 180 048 - 125
1,20 1,00
5.112 5.120
E2 mini Two-piece e-chains
B15i B17i
17 32
15 - 100 38
26 - 113 48,5
23 39
038 - 180 048 - 075
1,20 1,00
5.112 5.120
5.76

E2 mini Assembly instructions 1 2
Push, click and snap in pin
Lever crossbars open
Separating: release side-link
E2 mini
E2 mini Technical Data Overview
Technical Data - System E2 mini

FLG FLB
max. 3 [m/s] / max. 10 [m/s ]

2
Speed / acceleration FLG max. Speed / acceleration FLB max. Material - permitted temperature C Material - permitted temperature C (only Series 14, F17) Flammability class, igumid G
max. 20 [m/s] / max. 200 [m/s ]

2
max. 3 [m/s] / max. 6 [m/s ]

2
igumid G / -40 up to +120 C igumid NB / -40 up to +80 C VDE 0304 IIC UL94 HB
Installation methods overview, maximum travels - System E2 mini
e-chain Series
Vertical hanging
Vertical standing
Rotary application
Zig-zag application
10 11.031 11.080 11.1/11.2 14 B15i / B15 B17i / B17 F17
1,20 m 1,35 m 1,50 m 1,35 m 0,65 m 1,20 m 1,00 m 1,20 m
upon request upon request upon request upon request upon request upon request upon request upon request
with rework

with rework with rework with rework with rework
www.igus.de/en/E2mni
E2 mini e-chain links as single parts Overview
E2 mini
Part No. one- and two-piece e-chain links as single parts - System E2 mini
Two-piece design, snap-open along outer radius
Lower part e-chain Series
e-chain
e-chain
Crossbar*
Lower parts**
B15i B17i
Two-piece design Crossbar
B15i B17i
170.Bi 170.Bi
B15i.Bi 00.R B17i.Bi 00.R
Two-piece design, snap-open along inner radius

Crossbar e-chain Series
e-chain
e-chain
Crossbar*
Lower parts**
B15 B17
Two-piece design Lower part
B15 B17
170.Bi 170.Bi
B15.Bi 00.R B17.Bi 00.R
* Crossbar: supplement Part No. with required width index (Bi) Example: 170.15 ** Lower parts: supplement Part No. with required width index (Bi) + 00 and radius (R) Example: B15.15 00.038
One-piece design, snap-open along inner radius

One-piece design Serie e-chains
One-piece e-chain link One-piece design One-piece design
Crossbar with film-hinge snap-open snap-open
14 F17
14
Crossbar with film-hinge
F17

One-piece design
Serie e-chains
One-piece e-chain link One-piece design, non snap-open One-piece design, non snap-open One-piece design, non snap-open One-piece design, non snap-open
10 11.080 11.031 11.1/11.2
10 11.031 11.080 11.1/11.2
non snap-open

10
E2 mini Series 10 Introduction

Stable and cost-effective
18
When to use the Series 10 E2 mini: If an e-chain with an inner height of 18 mm and small bending radii are required For inner widths up to 100 mm For unsupported lengths up to 1,2 m and fill weights up to 1,5 kg/m If a small but very stable e-chain is required If a one-piece, non snap-open e-chain is required If an interior separation is required

One-piece design, non snap-open When to use a different igus Series: If extremely quick opening of the links is necessary Series 15 zipper, page 4.38 If quick insertion of cables with preassembled connectors is required Series E14 easy chain , page 3.32


5.80
www.igus.de/en/10
E2 mini Series 10 Dimensions Unsupported

10
FLB
FLB
1.0
FLG
0.5
S D S/2 HF = H + 20
Technical Data
Moving end
R H - 23 30,5 38 23 H
Fixed end
R H
028 79
038 99
048 119
075 173
100 223
110 243
125 273
145 313 202 520
180 383 237 630
10
E2 mini Series 10 Product Range Standard

non snap-open
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
10. 015 .R.0 10. 025 .R.0 10. 038 .R.0 10. 050 .R.0
15 25 38 50
26 36 49 61
| 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |
0,35 0,40 0,46 0,52 0,63 0,70 0,76
10. 5 .R.0 63 76 | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 10. 6 .R.0 80 94 | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 10. 7 .R.0 100 113 | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | Supplement Part No. with required radius (R). Example: 10.025.038.0
Order key
10. 025. 038. 0

Ba Bi
16 max.
18
www.igus.de/en/10
23
E2 mini Series 10 Interior separation
10
111
Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain link! Note: When utilizing these one-piece links, please assemble the interior separation before mounting the e-chain!
1,5
Separator, for e-chains
Separator 101
101 111 For a simple vertical subdivision on e-chains . Separators can be arranged anywhere in the e-chain cross-section.

Series 10 | Optional | With molded-in vertical separation

non snap-open
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
18
Ba Bi A B A
Side compartment Middle compartment Dim. A [mm] Dim. B [mm]
Weight
[kg/m]
10. 038 .R.0 .S 10. 050 .R.0 .S
38 50
49 61
| 075 | | 075 |
10 13
15 21
0,79 0,85
Supplement Part No. with required radius (R). Example: 10.038.075.0.S or 10.050.075.0.S
10
E2 mini Series 10 Mounting brackets pivoting


17 7,5 14 16,5 10.015. - 10.050. 16,5 14 7,5
6,5
11
Moving end
90 27 90 90 27
21
17
21
17
10.5. - 10.7.
17
27
27 90
6,2
Fixed end
Polymer pivoting, one-piece | Standard Recommended for unsupported and gliding applications
[mm]
Dim. B
[mm]
Number of teeth 2 3 4 5 6 8 10 Standard For tight installation conditions Strain relief with detachable tiewrap plates Variable traverse angle Corrosion-resistant Various installation options on the fixed end and/or the moving end Part No. structure (pivoting) 1025. 34 PZ A1
10 23 35 48 65 85
25,5 35,5 48,5 60,5 75,0 92,0 112,0
A1
A2
A3
A4


www.igus.de/en/10
E2 mini Series 10 Mounting brackets locking

17 7,5 14 16,5 10.015. - 10.050. 16,5 14 7,5
10
6,5
11
Moving end
21
17
21
17
10.5. - 10.7.
17
6,2
Fixed end
Polymer locking, one-piece Recommended for vertical hanging and standing applications
[mm]
Dim. B
[mm]
10 23 35 48 65 85
25,5 35,5 48,5 60,5 75,0 92,0 112,0

A1
A2
A3
A4


10

BRa 30 21 BRi Ba + 4 Ba Bi 10 2

.015 .025 .038 .050 .5 .6 .7 30 40 53 65 80 98 117 960.30.125 960.30.125 960.30.150 960.30.175 960.30.125 960.30.150 960.30.150 960.30.175
ha
HRi 2 x ha 24 22 12 4,7
960.30.175 960.30.200 960.30.225
M6 x16
18
970.30.SL 970.31.SL
Part No.960.30. 125 Part No. 970.80
Part No. 970.30.SLA
nMon = nRi + 1
nRi x 2000 mm
www.igus.de/en/10
HRa = 77
E2 mini Series 10 Options and order key

Standard NC-Version Reverse bending (no camber) radius for circular without pretension movements
10
Unsupported lengths +25% possible

Part No. XXL-Material* e-chains

NC
+25%
10.025.R.0
10.025.R.0.NC
10.025.R1/R2.0
10.025.R.0.XXL
10.025.R.0.ESD

Delivery time 1-2 weeks

e-chain (1,0 m)
10.025.038.0 1025.34PZ 2 x 111
Order text: 1,0 m 10.025.038.0 + 1025.34PZ + 2 x 111
Order key
10.025.038.0

Color
Color

11.031
E2 mini Series 11.031 Introduction

Large inner height
23
When to use the Series 11.031 E2 mini: If an e-chain with an inner height of 23 mm and small bending radii are required For inner widths up to 31 mm For unsupported lengths up to 1,3 m and fill weights up to 1,5 kg/m If a small e-chain with extra torsional rigity is required If a one-piece, non snap-open e-chain is required

Lightweight, torsional stability
When to use a different igus Series: If extremely quick opening of the links is necessary similar width/height from Series zipper, chapter 4 If quick insertion of cables with preassembled connectors is required similar width/height from Series easy chain , chapter 3


5.88
www.igus.de/en/11.031
E2 mini Series 11.031 Dimensions Unsupported

11.031
FLB
FLB
1.0
FLG
0.5
S D S/2
Technical Data
HF = H + 20
Moving end
30,5 38 R H - 28
Fixed end
28
R H
045 123
070 173
D 107 132 K 205 285 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)
16,5
11.031
E2 mini Series 11.031 Product Range Standard
Series 11.031 | One-piece, non snap-open e-chain

non snap-open
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
11. 031 .R.0
31
41,2
| 045 | 070 |
0,43
Order key
11.031.045.0
Ba Bi
21 max.
23
28
E2 mini Series 11.031 Mounting brackets pivoting

Moving end 11...1P(Z) Fixed end 11...2P(Z)
11.031
17
21
17
17
21
17
Moving end
5,1
65
90
40
Fixed end
Width Index 031. Part No. full set with tiewrap plates 11.031.12PZ Part No. full set without tiewrap plates 11.031.12P Dim. A
[mm]
Dim. B
[mm]
Number of teeth 3 One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Various installation options on the fixed end and/or the moving end Inner and outer attachment possible
16
42
A2
A4
Possible installation conditions: For the preassembled mode please add index A3 or A4 e.g. 11.031.12PZA2
Part No. structure 11.031.12PZA2

Single-part order Mounting bracket Moving end 11.031.1PZA2 (preass. + tiewrap plate) Mounting bracket Fixed end 11.031.2PZA2 (preass. + tiewrap plate)
11.031
E2 mini Series 11.031 Options and order key



NC
+25%
11.031.R.0
11.031.R.0.NC
11.031.R.0.XXL
11.031.R.0.ESD

e-chain (1,0 m)
11.031.045.0 11.031.12PZ

Order text: 1,0 m 11.031.045.0 + 11.031.12PZ
Order key
11.031.045.0

Color
Color
green* grey*
Order index .7
dusty grey*

E2 mini Series 11.031 Application example
11.031
E2 mini - space-saving, extremely reliable solution. Elevator door application pictured here
11.080
E2 mini Series 11.080 Introduction

Large inner height
28
When to use the Series 11.080 E2 mini: If an e-chain with an inner height of 28 mm and small bending radii are required Long travels possible For unsupported lengths up to 1,5 m and fill weights up to 1,5 kg/m If a one-piece, non snap-open e-chain is required


Stable design
Molded-in vertical separation
Series 11.080 features a molded-in vertical separation. More information page 5.96

5.94
E2 mini Series 11.080 Dimensions Unsupported

11.080
FLB
FLB
1.0
FLG
0.5
S S/2
Technical Data
HF = H + 20 H - 33,4
Moving end
30,5 R 38
Fixed end
33,4
R H
038 119
D 105 K 185 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)
21,5
11.080
E2 mini Series 11.080 Product Range Standard
Series 11.080 | non snap-open e-chain with molded-in vertical separation
non snap-open
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Ba Bi A B
Side compartment Middle compartment Dim. A [mm] Dim. B [mm]
Weight
[kg/m]
11. 080 .R.0
80
93
| 038 |
46
32
0,73
Order key
11.080.038.0
Ba Bi
25 max.
33,4
28
E2 mini Series 11.080 Mounting brackets pivoting

17 21 17 17 21
11.080
5,1
Moving end
45 90
40
15
Fixed end
Polymer pivoting, one-piece | Universal for e-chains For unsupported applications

Width Index 080. Part No. full set with tiewrap plates 11.080.12PZ Part No. full set without tiewrap plates 11.080.12P Dim. A
[mm]
Dim. B
[mm]
Number of teeth 8 One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Inner and outer attachment possible
65
93
A2
Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A2 e.g. 11.080.12PZA2

Single-part order Mounting bracket Moving end 11.080.1PZA2 (preass. + tiewrap plate) Mounting bracket Fixed end 11.080.2PZA2 (preass. + tiewrap plate)
11.080
E2 mini Series 11.080 Options and order key



NC
+25%
11.080.R.0
11.080.R.0.NC
11.080.R.0.XXL
11.080.R.0.ESD

e-chain (1,0 m)
11.080.038.0 11.080.12PZ

Order text: 1,0 m 11.080.038.0 + 11.080.12PZ
Order key
11.080.038.0

Color
Color
green* grey*
Order index .7
dusty grey*

E2 mini Series 11.080 Application example
11.080
Five E2 mini e-chains , 3 side by side, 2 sets nested - the bending radii are exactly adjusted to one another
11.1 11.2
E2 mini Series 11.111.2 Introduction

Very large inner height, small outer width
41
Increased inner height
When to use the Series 11.111.2 E2 mini: If an e-chain with an inner height of 41 mm and small bending radii are required For inner widths up to 25 mm For unsupported lengths up to 1,35 m and fill weights up to 1,5 kg/m If space is restricted If many cables are arranged vertically adjacent If a one-piece, non snap-open e-chain is required



5.100
www.igus.de/en/11.1
E2 mini Series 11.111.2 Dimensions Unsupported

11.1 11.2
FLB
FLB
1.0
FLG
0.5
S S/2
Technical Data
H - 46
30,5
Fixed end
34,5 46
HF = H + 20
Moving end
R H
040 149
063 195
075 219
100 269 180 380
11.1 11.2
E2 mini Series 11.111.2 Product Range Standard
Series 11.111.2 | One-piece, non snap-open e-chain

non snap-open
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
11. 1 .R.0 11. 2 .R.0
15 25
25,5 35,5
| 040 | 063 | 075 | 100 | | 040 | 063 | 075 | 100 |
0,50 0,53
Order key
11.1.040.0
Standard color black Bending radius R Width index (depends on Bi) Series / Type 11.1.040.0 = non snap-open e-chain , Bi 15 mm inner width, R 040 mm radius, color black More order examples and configuration options page 5.104
Ba Bi
25 max.
41
www.igus.de/en/11.1
46
E2 mini Series 11.111.2 Mounting brackets locking

11.1 11.2
17
7,5
14
16,5
16,5
14
7,5
Moving end
B A A B 11 6,5
Fixed end
Width Index 1. 2. Part No. full set with tiewrap plates 101.12PZ 102.12PZ Part No. full set without tiewrap plates 101.12P 102.12P Dim. A
[mm]
Dim. B
[mm]
Number of teeth 2 3 One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Inner and outer attachment possible
10
26 36
A4
Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A4 e.g. 101.12PZA4
Part No. structure 101. 12 PZ A4

Single-part order Mounting bracket Moving end 101. 1PZA4 (preass. + tiewrap plate) Mounting bracket Fixed end 101. 2PZA4
11.1 11.2
E2 mini Series 11.111.2 Options and order key



NC
+25%
11.080.R.0
11.080.R.0.NC
11.080.R.0.XXL
11.080.R.0.ESD

e-chain (1,0 m)
11.1.040.0 11.1.12PZ

Order text: 1,0 m 11.2.040.0 + 11.1.12PZ
Order key
11.1.040.0

Color
Color
green* grey*
Order index .7
dusty grey*

www.igus.de/en/11.1
E2 mini Series 11.111.2 Application example
11.1 11.2
Short travels and high accelerations with Series E2 mini
14
E2 mini Series 14 Introduction
20

Mounting bracket with strain relief option When to use the Series 14 E2 mini: If an e-chain with an inner height of 20 mm and small bending radii are required For inner widths up to 50 mm For unsupported lengths up to 0,65 m and fill weights up to 0,5 kg/m If snap-open mechanism with film-hinge is required
When to use a different igus Series: For gliding applications Series 15 zipper, page 4.38 For long unsupported travels Series 15 zipper, page 4.38
Closed outside

5.106
www.igus.de/en/14
E2 mini Series 14 Dimensions Unsupported

14
FLB
1.0
0.5
FLG FLB
0 0 0.5 1.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 1.0 2.0 3.0 4.0 1.5 2.0
S D S/2
Technical Data
30,5 R
38
Fixed end
25
HF = H + 20
Moving end
H - 25 H
R H
028 81
038 101
048 121
075 175
100 225
125 275
D 86 96 106 133 158 183 K 150 185 215 300 380 455 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)
14
E2 mini Series 14 Product Range Standard

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
14. 1 .R.0 14. 2 .R.0 14. 3 .R.0 14. 4 .R.0
15 25 38 50
26 36 49 61
| 028 | 038 | 048 | 075 | 100 | 125 | | 028 | 038 | 048 | 075 | 100 | 125 | | 028 | 038 | 048 | 075 | 100 | 125 | | 028 | 038 | 048 | 075 | 100 | 125 |
0,31 0,32 0,40 0,41
Order key
14.2.038.0
Ba Bi
16 max.
20
www.igus.de/en/14
25
E2 mini Series 14 Mounting brackets

14
17
14
17
17
14
Moving end
6,5 B A A B 4
Material mounting bracket - igumid G, temp. -40 up to +120 C, VDE 0304 IIC UL94 HB
Fixed end
Width Index 1. 2. 3. 4. Part No. full set with tiewrap plates 114.1.12PZ 114.2.12PZ 114.3.12PZ 114.4.12PZ Part No. full set without tiewrap plates 114.1.12P 114.2.12P 114.3.12P 114.4.12P Dim. A
[mm]
Dim. B
[mm]
Number of teeth 2 3 4 5 One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Various installation options on the fixed end and/or the moving end Inner and outer attachment possible
10 23 35
26,3 36,3 49,3 61,3
A1
A2
A3
A4

Additional Features
Single-part order Mounting bracket Moving end Quicksnap - the complete, detachable mounting unit, available upon request Quickfix - mounting bracket with dowel, available upon request 114.2.1PZA1 (preass. + tiewrap plate) Mounting bracket Fixed end 114.2.2PZA1
14
E2 mini Series 14 Options and order key



NC
+25%
14.2.R.0
14.2.R.0.NC
14.2.R1/R2.0
14.2.R.0.XXL
14.2.R.0.ESD


e-chain (1,0 m)
14.2.038.0 114.2.12PZ

Order text: 1,0 m 14.2.038.0 + 114.2.12PZ
Order key
14.2.038.0

Color
Color
green* grey*
Order index .7
dusty grey*

www.igus.de/en/14
E2 mini Series 14 Application example
14
Cost-effective cable guidance with E2 mini
B15i B15
E2 mini Series B15iB15 Introduction
17
17
Snap-open along inner and outer radius

Mounting bracket with strain relief option When to use the Series B15iB15 E2 mini: If an e-chain with an inner height of17 mm and small bending radii are required For inner widths up to 100 mm For unsupported lengths up to 1,2 m and fill weights up to 1,5 kg/m If a small but very stable e-chain is required If a two-piece, snap-open e-chain is required If an interior separation is required

B15 and B15i can be combined Large pin for high stability
Series B15i snap-open along inner radius
When to use a different igus Series: If snap-open links are not necessary Series 10 E2 mini, page 5.80 If torsion occurs Series E14 easy chain , page 3.32

Series B15 snap-open along outer radius

5.112
www.igus.de/en/B15
E2 mini Series B15iB15 Dimensions Unsupported

B15i B15
FLB
FLB
1.0
FLG
0.5
S D S/2
Technical Data
HF = H + 20
Moving end
R H - 23 H
Fixed end
30,5 38 23
R H
038 99
048 119
075 173
100 223
110 243
125 273
145 313
180 383 237 630
B15i B15
E2 mini Series B15iB15 Product Range Standard
...B15i
...B15
Series B15i snap-open along inner radius | Series B15 along outer radius | Standard
Snap-open along inner radius Snap-open along outer radius
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
B15i
[kg/m]
B15
[kg/m]
B15i. 015 .R.0 B15i. 025 .R.0 B15i. 038 .R.0 B15i. 050 .R.0
B15. 015 .R.0 B15. 025 .R.0 B15. 038 .R.0 B15. 050 .R.0
15 25 38 50
26 36 49 61
| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180
0,35 0,40 0,46 0,52 0,63 0,70 0,76
0,35 0,40 0,46 0,52 0,63 0,70 0,76
B15i. 5 .R.0 B15. 5 .R.0 63 76 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 B15i. 6 .R.0 B15. 6 .R.0 80 94 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 B15i. 7 .R.0 B15. 7 .R.0 100 113 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 Supplement Part No. with required radius (R). Example: B15.025.038.0
Order key
B15. 025. 038. 0

Ba Bi
B15
14 max.
B15i
17
B15i.025.038.0 = e-chain snap-open along inner radius, Bi 25 mm inner width, R 038 mm radius, color black B15.025.038.0 = e-chain snap-open along outer radius, Bi 25 mm inner width, R 038 mm radius, color black More order examples and configuration options page 5.119

page 5.79

www.igus.de/en/B15
23
E2 mini Series B15iB15 Interior separation
B15i B15
7,5
2,0
156
154
7,5
111.X
1,5

8 1,5
Side plate 155

Side plate for use with full-width shelf 110.X and slotted separator153.
4,75
unassembled assembled Full-width shelf for e-chains
155 156

Full-width shelves
Width X [mm] 015 025 038
110.15 110.25 110.38
111.15 111.25 111.38
Width X [mm] 050 063 080
unassembled
assembled
110.50 110.63 110.80
111.50 111.63 111.80
Width X [mm] 100
unassembled
17
assembled
110.100
111.100
B15i B15
E2 mini Series B15iB15 Mounting brackets pivoting


17 7,5 14 16,5 10.015. - 10.050. 16,5 14 7,5
6,5
11
Moving end
90
21
17
21
17
10.5. - 10.7.
27 90 90 27 90
17
27
B
6,2
27
Fixed end
Polymer pivoting, one-piece | Standard Recommended for unsupported and gliding applications
[mm]
Dim. B
[mm]
Number of teeth Standard 2 3 4 5 6 8 10 For tight installation conditions Strain relief with detachable tiewrap plates Variable traverse angle Corrosion-resistant Various installation options on the fixed end and/or the moving end Part No. structure 1025. 34 PZ A1
10 23 35 48 65 85
25,5 35,5 48,5 60,5 75,0 92,0 112,0
A1
A2
A3
A4


www.igus.de/en/B15
E2 mini Series B15iB15 Mounting brackets locking

17 7,5 14 16,5 10.015. - 10.050. 16,5 14 7,5
B15i B15
6,5
11
Moving end
21
17
21
17
10.5. - 10.7.
17
6,2
Fixed end
Polymer locking, one-piece Recommended for vertical hanging and standing applications
[mm]
Dim. B
[mm]
10 23 35 48 65 85
25,5 35,5 48,5 60,5 75,0 92,0 112,0

A1
A2
A3
A4


B15i B15

BRa 30 21 BRi Ba + 4 Ba Bi 10 2

Bottom Clamp optionally attached inwards or outwards B15.025.038.0 Order example Part No. Part No. BRi attached attached [mm] inwards outwards
.015 .025 .038 .050 .5 .6 .7 30 40 53 65 80 98 117 960.30.125 960.30.125 960.30.150 960.30.175 960.30.125 960.30.150 960.30.150 960.30.175
ha
HRi 2 x ha 24 22 12 4,7
960.30.175 960.30.200 960.30.225
M6 x16
Order example: Length of travel 30 m Center mounted for Series B15.025.038.0 with BRi = 40
18
970.30.SL 970.31.SL
Part No. 960.30. 125 Part No. 970.80
Part No. 970.30.SLA
nMon = nRi + 1
nRi x 2000 mm
C-Profile Ba = Outer width e-chains Bi = Inner width e-chains
www.igus.de/en/B15
HRa = 77
E2 mini Series B15iB15 Options and order key

B15i B15


NC
+25%
B15.025.R.0
B15.025.R.0.NC B15.025.R1/R2.0 B15.025.R.0.XXL B15.025.R.0.ESD


e-chain (1,0 m)
B15.025.038.0 1025.34PZ 2 x 154
Order text: 1,0 m B15.025.038.0 + 1025.34PZ + 2 x 154
Order key
B15.025.038.0

Color
Color

B17i B17
E2 mini Series B17iB17 Introduction
32
32
Snap-open along inner and outer radius

Mounting bracket with strain relief option When to use the Series B17iB17 E2 mini: If an e-chain with an inner height of 32 mm is required For inner widths up to 100 mm For unsupported lengths up to 1,0 m and fill weights up to 1,5 kg/m If a small e-chain with a large inner height is required If a two-piece, snap-open e-chain is required If quick insertion of cables with preassembled connectors is required If an interior separation is required

Small e-chain with large inner height
B17 and B17i can be combined
B17i snap-open along outer radius
When to use a different igus Series: If quick opening of the links is required Series 17 zipper, page 4.54
Series B17 snap-open along inner radius

5.120
www.igus.de/en/B17
E2 mini Series B17iB17 Dimensions Unsupported

B17i B17
FLB
FLB
1.0
FLG
0.5
S D S/2
Technical Data
HF = H + 25
Moving end
38 H 30,5 H - 39 R
Fixed end
39
R H
048 1) 135
063 2) 165
075 189
100 2) 239 165 380
125 2) 289 190 455
1)
For Series B17.5, B17.7 Radius 048 upon request. FLG = with straight upper run FLB = with permitted sag
2)
For Series B17i Radii 063, 100, 125 upon request. Delivery time approx. 2-3 weeks after order. H = Nominal clearance height HF = Required clearance height D = Overlength e-chain , radius in final position K = R + "safety"
B17i B17
E2 mini Series B17iB17 Product Range Standard
...B17i
...B17
Series B17i snap-open along inner radius | Series B17 along outer radius | Standard
Snap-open along inner radius Snap-open along outer radius
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
B17i
[kg/m]
B17
[kg/m]
B17i. 1 .R.0** B17i. 2 .R.0** B17i. 3 .R.0 B17i. 4 .R.0** B17i. 5 .R.0** B17i. 6 .R.0** B17i. 7 .R.0**
1) 2)
B17. 1 .R.0 B17. 2 .R.0 B17. 3 .R.0 B17. 4 .R.0 B17. 5 .R.0 B17. 6 .R.0 B17. 7 .R.0
15 25 38 50 63 80 100
25,5 35,5 48,5 60,5 76 93 113
| 048 1) | 063 2) | 075 | 100 2) | 125 2) | 048 1) | 063 2) | 075 | 100 2) | 125 2) | 048 1) | 063 2) | 075 | 100 2) | 125 2) | 048 1) | 063 2) | 075 | 100 2) | 125 2) | 048 1) | 063 2) | 075 | 100 2) | 125 2) | 048 1) | 063 2) | 075 | 100 2) | 125 2) | 048 1) | 063 2) | 075 | 100 2) | 125 2)
0,52 0,59 0,65 0,70 0,83 0,92 1,06
0,52 0,59 0,65 0,70 0,83 0,92 1,06
** For Series B17i.1, B17i.2, B17i.4, B17i.5, B17i.6, B17i.7 - Width upon request. Delivery time approx. 8-10 weeks after order. For Series B17.5, B17.7 - Radius 048 upon request. For Series B17i - Radii 063, 100, 125 upon request. Delivery time approx. 2-3 weeks after order.
Order key
B17. 2. 048. 0
Ba Bi
B17
28 max.
B17i
32
B17i.2.048.0 = e-chain snap-open along inner radius, Bi 25 mm inner width, R 048 mm radius, color black B17.2.048.0 = e-chain snap-open along outer radius, Bi 25 mm inner width, R 048 mm radius, color black More order examples and configuration options page 5.125

page 5.79

www.igus.de/en/B17
39
E2 mini Series B17iB17 Interior separation

B17.1 - B17.4 B17.5 - B17.7
B17i B17
15
176BL/176BR
172B
15
174B
111.X
5 5 5 5
2,0
178
Slotted separator for B17.1 up to B17.4 unassembled assembled Side plate (left) for B17.1 up to B17.4 unassembled 175BL 176BL assembled Side plate (right) for B17.1 up to B17.4 unassembled 175BR assembled 176BR Slotted separator for B17.5 up to B17.7 unassembled assembled Side plate for B17.5 up to B17.7 unassembled assembled Full-width shelf for all widths unassembled 110.X 111.X assembled 177 178 173B 174B 171B 172B
Slotted separator 171B (B17.1 up to B17.4)

10 2
Side plate 175BL, left (B17.1 up to B17.4)

Side plate (left) for use with full-width shelf 110.X and slotted separator 171B.
8 2
Side plate 175BR, right (B17.1 up to B17.4)

Side plate (right) for use with full-width shelf 110.X and slotted separator171B.
8 1,5
Slotted separator 173B (B17.5 up to B17.7)

10 1,5
Side plate 177 (B17.5 up to B17.7)

Side plate for use with full-width shelf 110.X and slotted separator 173B.
5,75
Full-width shelf 110.X (for all widths)

assembled
Full-width shelves (for all widths)

Width X [mm] 015 025 038
110.15 110.25 110.38
111.15 111.25 111.38
Width X [mm] 050 063 080
unassembled
110.50 110.63 110.80
111.50 111.63 111.80
Width X [mm] 100
unassembled
32
assembled
110.100
111.100
B17i B17
E2 mini Series B17iB17 Mounting brackets

7 14 17 17 14 7

17
10/90
10/90
Moving end
A A B B
5,2
5,2
117.1.12P(Z): center bores only 117.2.12P(Z) - 117.7.12P(Z): outer bores only
Fixed end
Width Index 1. 2. 3. 4. 5. 6. 7. . Part No. full set with tiewrap plates 117.1.12PZ 117.2.12PZ 117.3.12PZ 117.4.12PZ 117.5.12PZ 117.6.12PZ 117.7.12PZ Part No. full set without tiewrap plates 117.1.12P 117.2.12P 117.3.12P 117.4.12P 117.5.12P 117.6.12P 117.7.12P Dim. A
[mm]
Dim. B
[mm]
Number of teeth 2 3 4 5 6 8 10 One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Various installation options on the fixed end and/or the moving end Inner and outer attachment possible
12 25 37 48 65 85
25,5 35,5 48,5 60,5 76 93 113

A1
A2
A3
A4


www.igus.de/en/B17
E2 mini Series B17iB17 Options and order key

B17i B17


NC
+25%
B17.2.R.0
B17.2.R.0.NC
B17.2.R1/R2.0
B17.2.R.0.XXL
B17.2.R.0.ESD


e-chain (1,0 m)
B17.2.048.0 117.2.12PZ 2 x 173B
Order text: 1,0 m B17.2.048.0 + 117.2.12PZ + 2 x 173B
Order key
B17.025.038.0

Color
Color

F17
E2 mini Series F17 Introduction

Large inner height, small outer width
32
Small e-chain with large inner height
When to use the Series F17 E2 mini: If an e-chain with an inner height of 32 mm and small bending radii are required Bei einer Innenbreite von 15 mm For unsupported lengths up to 1,20 m and fill weights up to 1,5 kg/m If a small e-chain with a large inner height and small bending radii are required If snap-open mechanism with film-hinge is required If an interior separation is required

Closed outside
When to use a different igus Series: If quick opening of the links is required Series 17 zipper, page 4.54 If extremly quick, zipper-like access to cables is required Series R17 zipper, page 4.60 If cable installation without opening lids must be possible Series 11.080 E2 mini, page 5.94 For gliding applications Series 2600/2700/2650/2680 E2/000, page 5.182

5.126
www.igus.de/en/F17
E2 mini Series F17 Dimensions Unsupported

F17
FLB
FLB
1.0
FLG
0.5
S D S/2
Technical Data
HF = H + 30 H - 39
30,5 R
30,5

39 H
R H
048 135
063* 165
075* 189
100* 239 165 380
125* 289 190 455
* Radii 063, 075, 100, 125 upon request. Delivery time approx. 4-6 weeks after order. FLG = with straight upper run FLB = with permitted sag S = Length of travel R = Bending radius H = Nominal clearance height HF = Required clearance height
F17
E2 mini Series F17 Product Range Standard
Series F17 | One-piece, snap-open along inner radius with film-hinge

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
Weight
[kg/m]
F17.015 .R.0
15
26
| 048 | 063*| 075*| 100*| 125*
0,52
* Radii 063, 075, 100, 125 upon request. Delivery time approx. 4-6 weeks after order.
Supplement Part No. with required radius (R). Example: F17.015.048.0
Order key
F17. 015. 048. 0

Ba Bi
14 max.
32
F17i.015.048.0 = e-chain snap-open along inner radius, Bi 15 mm inner width, R 048 mm radius, color black More order examples and configuration options page 5.131

page 5.79

www.igus.de/en/F17
39
E2 mini Series F17 Interior separation
F17
15
R172
15
111.X
1,5

8
2
R171 R172

Full-width shelf for e-chains
Full-width shelves
Width X [mm] 015
110.15
111.15
5 5 5 5
2,0
32
F17
E2 mini Series F17 Mounting brackets

17
14
117.015
5,2
Moving end
10 B
Fixed end
Width Index 015 Part No. full set with tiewrap plates 117.015.12PZ Part No. full set without tiewrap plates 117.015.12P Dim. A
[mm]
Dim. B
[mm]
Number of teeth 2 One-piece mounting bracket Available with or without strain relief tiewrap plates Corrosion-resistant Various installation options on the fixed end and/or the moving end Inner and outer attachment possible
27,7
A1
A2
A3
A4
Order example 117.015.12 PZ A1



www.igus.de/en/F17
E2 mini Series F17 Options and order key

F17


NC
+25%
F17.015.R.0
F17.015.R.0.NC
F17.015.R.0.XXL
F17.015.R.0.ESD

e-chain (1,0 m)
F17.015.048.0 117.015.12PZ 2 x R172
Order text: 1,0 m F17.015.048.0 + 117.015.12PZ + 2 x R172
Order key
F17.015.048.0

Color
Color

Allrounder - e-chains and e-tubes, medium sizes
E2/000
5.132
5.133
E2/000 - with 2-piece link-design for a wide range of applications

E2/000 - the standard The E2/000 Series is igus fourth generation in this popular size range. All past experiences went into this Millenium Series: easy and versatile assembly combined with ruggedness - high stability paired with quieter motion - long cable life and many fixation options. The design is consistent within all E2/000 variations. It is the standard product for machine builders around the world.
Typical industries and applications Material handling Construction machinery Woodworking machines Glass machines Plastic machines Long travel applications in many industries Semicon Theatre, entertainment and amusement parcs Vehicles General machinery
IPA Qualification Certificate Cleanroom ISO Class 3 (DIN 14644-1), at v = 2 m/s, with standard material igumid G - Series 2500.05.055.0 Electrically conductive ESD/ATEX version with PTB-certification upon request 46 dB(A) tested in igus lab, v = 1,0 m/s unsupported, e.g. Series 2600.05.075.0
UL94-V2 classifications upon request System E2/000 2-piece link-design
5.134
Harnessed E2/000 e-chain - turnkey solution delivered with cables and sheet metal parts directly to the machine
E2/000 features
180
New snap-open mechanism, choice of snap-open on left or right
Hinged crossbar can be swiveled by more than 180 on both sides
Secure fit of separators and interior separation even when e-chain is open
Half e-tube - Fully enclosed in outer radius. Choice of swiveling interior radius to the left or right
Lightning-fast closing by the touch of a thumb - secure fit without additional locking devices
Opening mechanism accessible from above - rapid opening with a screwdriver or the e-chain opener
from page 5.138
5.135
e-chain opener Drastically reduce assembly time

NEW in this catalog
Open E2/000 e-chains in a flash with the new e-chain opener

The opening of the e-chain links of E2/000 e-chains at extremely high speed saves significant installation time. Open a long piece of e-chain in one go. It's the ideal tool when doing your own mounting or assembly lines in order to minimize the processing time significantly. Reduce installation time to open the e-chain from 33 sec to 2 sec (tested 1 m, Series 2700.07) Opening of long e-chain units in one go iF-design award 2011

Minutes
Drastically reduce assembly time from 33 to 2 sec. (*tested Series 2700.07)

33 sec. Without assembly tool
With igus e-chain opener
2 sec.*

5.136
More information
www.igus.eu/E2opener
Opening of long e-chain units in one go
Compatible mounting tools for each e-chain size. The ideal tool for your own mounting or assembly lines to minimize the processing time significantly.
Product Range NEW in this catalog

For Series For widths Bi [mm] Part No.
1400/1500/1450 2400/2500/2450 2600/2700/2650 3400/3500/3450
20, 50, 68, 80, 100 05, 07, 09 06, 07, 09, 10 50, 75, 100, 115
908.254.1400 908.254.2400 908.254.2600 908.254.3400
www.igus.eu/savetime
5.137
E2/000 Content Overview Selection Table

E2/000 e-chains Standard for System E2
snap-open along outer radius from both sides 1500 2500 2700 3500 255 21 25 35 45 24 15 - 125 25 - 125 50 - 175 50 - 225 38 - 103 28,5 - 138,5 41,0 - 141,0 66,0 - 194,0 70,0 - 245,0 54,0 - 119,0 28 35 50 64 35 35 - 180 55 - 250 63 - 250 75 - 300 55 - 250 1,75 2,25 2,75 3,00 1,80 5.142 5.160 5.182 5.204 5.226
E2/000 e-chains
snap-open along inner radius from both sides
1400 2400 2600 3400
21 25 35 45
15 - 125 25 - 125 50 - 175 50 - 225
28,5 - 138,5 41,0 - 141,0 66,0 - 194,0 70,0 - 245,0
28 35 50 64
35 - 180 55 - 250 63 - 250 75 - 300
1,75 2,25 2,75 3,00
5.142 5.160 5.182 5.204
Half e-tubes
1450 2450 2650 3450
21 25 35 45
15 - 125 25 - 103 50 - 125 75 - 225
28,5 - 138,5 41,0 - 119,0 66,0 - 141,0 95,0 - 245,0
28 35 50 64
75 - 180 100 - 250 100 - 250 125 - 300
1,75 2,25 2,75 3,00
5.142 5.160 5.182 5.204
Full e-tubes
1480 2480 2680 3480
21 25 35 45
15 - 125 25 - 103 50 - 125 75 - 225
28,5 - 138,5 41,0 - 119,0 66,0 - 141,0 95,0 - 245,0
28 35 50 64
75 - 180 100 - 250 100 - 250 125 - 300
1,75 2,25 2,75 3,00
5.142 5.160 5.182 5.204
5.138

E2/000 Assembly instructions 1 2
Push and click
Snap in pin
Push and snap crossbars
e-tube: push and snap lid
Open E2/000 e-chains in a flash with the new e-chain opener

page 5.136
www.igus.de/en/E2000assembly
E2/000
E2/000 Technical Data Overview
Technical Data - System E2/000

FLG FLB
max. 10 [m/s] / max. 50 [m/s ]

2
Speed / acceleration FLG max. Speed / acceleration FLB max. Material - permitted temperature C Flammability class, igumid G
max. 20 [m/s] / max. 200 [m/s ]

2
max. 3 [m/s] / max. 6 [m/s ]

2
Installation methods overview, maximum travels - System E2/000
e-chain / e-tube Series
Gliding application
Vertical hanging
Vertical standing
Side mounted Rotary unsupported application
Zig-zag application
Unsupp. length of upper run
1400/1500/1450/1480 2400/2500/2450/2480 2600/2700/2650/2680 3400/3500/3450/3480 255
1,75 m 2,25 m 2,75 m 3,00 m 1,80 m
75 m 100 m 120 m 150 m 100 m
20 m 40 m 50 m 80 m 40 m
2,0 m 3,0 m 3,0 m 3,0 m 3,0 m
0,7 m 1,0 m 1,0 m 1,0 m 1,0 m
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
www.igus.de/en/E2000
E2/000 e-chain links as single parts Overview

Part No. two-piece e-chain links as single parts - System E2/000
e-chain snap-open along outer radius
E2/000
Half e-tube snap-open along inner radius

Crossbar 1450 2450 2650 3450 Lower part
1500 2500 2700 3500 255
Lower part
Crossbar
e-chain snap-open along inner radius
Full e-tube snap-open along inner radius

Lower part 1480 2480 2680 3480 Lower part
1400 2400 2600 3400
Crossbar
Lid
e-chain Series
e-chain Crossbar*
e-chain Lower parts**
e-tube Series
e-tube Crossbar/lid*
e-tube Lower parts**
1400 1500 2400 2500 2600 2700 3400 3500 255
15000.Bi 15000.Bi 25000.Bi 25000.Bi 27000.Bi 27000.Bi 35000.Bi 35000.Bi 2550.Bi
1400.Bi00.R 1500.Bi00.R 2400.Bi00.R 2500.Bi00.R 2600.Bi00.R 2700.Bi00.R 3400.Bi00.R 3500.Bi00.R 255.Bi00.R
1450 1480 2450 2480 2650 2680 3450 3480
15000.Bi 14800.Bi 25000.Bi 24800.Bi 27000.Bi 26800.Bi 35000.Bi 34800.Bi
1450.Bi00.R 1450.Bi00.R 2450.Bi00.R 2450.Bi00.R 2650.Bi00.R 2650.Bi00.R 3450.Bi00.R 3450.Bi00.R
* Crossbar / Lid / bottom - supplement Part No. with required width index (Bi). Example: 25000.100 ** Lower parts - supplement Part No. with required width index (Bi) and radius (R). Example: 2500.10000.100

1400 1450 1480 1500
Series 1400145014801500 Introduction
21
21
Small radii, high stablitity

Many mounting options with or without strain relief When to use Series 1400145014801500: If a medium-sized, stable system with an inner height of 21 mm is required (e-chains , half and full e-tubes) If inner widths up to 125 mm are required For unsupported lengths up to 1,75 m and fill weights up to 2,0 kg/m For long travels up to 75 m If an optimized system for quick opening of crossbars from left or right is required
System with 4 variations When to use a different igus Series: If more stability is required System E4.1, Series E4.21, page 7.18 For simple applications and easy filling easy chain , Series E14, page 3.32 If e-tubes with smaller bending radii are required e-tubes E2, Series R117, page 6.6

Opening system from left or right
Open E2/000 e-chains in a flash with the e-chain opener page 5.136

Lateral glide surfaces

5.142
1400145014801500 Dimensions Unsupported

Fill weight [kg/m] 20 Example Fill weight = 1,5 [kg/m] Unsupported length FLB = 1,3 m Length of travel = 2,6 m
HF H FLG
1400 1450 1480 1500
FLB
10 8.0 6.0 4.0 2.0
S (FLG) S (FLB)
FLB FLG
1.5
1.0
0.5
0 0 1.0 2.0 0.5 1.5 Unsupported length FLG / FLB [m] Length of travel S [m] 0 2.0 4.0 6.0
2.5
3.0
3.5
Gliding applications
Long travels up to 75 m. More information page 5.156
S D 32 S/2
Technical Data
HF = H + 25
Moving end
H - 28 R 33,3 H
Fixed end
37,5 28
R H
035* 98
038* 104
048* 124
075 178
100 228
125 278
145 318
180 388 244 635
*for Series 1450/1480 upon request. Before using Series 1400/1450/1480 please consult igus .
1400 1450 1480 1500
E2/000 14001500 Product Range Standard
...1400
...1500
e-chains | Series 1400 snap-open along inner radius e-chains | Series 1500 snap-open along outer radius | Standard
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
1400
[kg/m]
1500
[kg/m]
1400. 015. .R.0 1400. 020. .R.0 1400. 025. .R.0 1400. 038. .R.0 1400. 050. .R.0 1400. 068. .R.0 1400. 080. .R.0 1400. 100. .R.0 1400. 125. .R.0
1500. 015. .R.0 1500. 020. .R.0 1500. 025. .R.0 1500. 038. .R.0 1500. 050. .R.0 1500. 068. .R.0 1500. 080. .R.0 1500. 100. .R.0 1500. 125. .R.0
15 20 25 38 50 68 80
28,5 33,5 38,5 51,5 63,5 81,5 93,5
| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180
0,46 0,47 0,49 0,53 0,56 0,63 0,67 0,74 0,83
0,46 0,47 0,49 0,53 0,56 0,63 0,67 0,74 0,83
100 113,5 125 138,5
Supplement Part No. with required radius. Example: 1500.038.100.0
When to use Series 1400: If snap-open accessibility along inner radius is required For long travels please consult igus ! When to use Series 1500: For long travels If snap-open accessibility along outer radius is required
Order key
1400. 038. 100. 0 1500. 038. 100. 0
e-chain e-chain
Ba Bi
1500
18 max.
1400
21
1400.038.100.0 = e-chain snap-open along inner radius, Bi 38 mm inner width, R 100 mm radius, color black 1500.038.100.0 = e-chain snap-open along outer radius, Bi 38 mm inner width, R 100 mm radius, color black More order examples and configuration options page 5.158

page 5.141

28
1400 1450 1480 1500
...1450
...1480
Half e-tubes | Serie 1450 snap-open along inner radius, closed along outer radius Full e-tubes | Serie 1480 snap-open along inner radius, fully enclosed
Half e-tubes snap-open along inner radius Full e-tubes snap-open along inner radius
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
1450
[kg/m]
1480
[kg/m]
1450. 015. .R.0 1480. 015. .R.0 1450. 020. .R.0** 1480. 020. .R.0** 1450. 025. .R.0 1450. 038. .R.0 1450. 050. .R.0 1450. 068. .R.0 1450. 080. .R.0 1450. 100. .R.0 1450. 125. .R.0 1480. 025. .R.0 1480. 038. .R.0 1480. 050. .R.0 1480. 068. .R.0 1480. 080. .R.0 1480. 100. .R.0 1480. 125. .R.0
15 20 25 38 50 68 80
28,5 33,5 38,5 51,5 63,5 81,5 93,5
| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180
0,48 0,51 0,54 0,59 0,65 0,74 0,80 0,90 1,03
0,50 0,51 0,57 0,61 0,67 0,77 0,84 0,95 1,08
100 113,5 125 138,5
**Width available upon request. Delivery time approx. 6-8 weeks after order. *Radius Series 1450/1480 available upon request. Delivery time approx. 1-2 weeks after order. For radii 035, 038, 048 the e-tube is not fully enclosed. Please consult igus !
When to use Series 1450: Half e-tube snap-open along the inner radius - for long travels please consult igus . When to use Series 1480: Full e-tube snap-open along the inner radius - for long travels please consult igus .
.
Order key
1450. 038. 100. 0 1480. 038. 100. 0
Half e-tube Full e-tube Standard color black Bending radius R Width index (depends on Bi) Series / Type
Ba Bi
18 max.
1450/1480
21
1450.038.100.0 = Half e-tube snap-open along inner radius, Bi 38 mm inner width, R 100 mm radius, color black 1480.038.100.0 = Full e-tube snap-open along inner radius, Bi 38 mm inner width, R 100 mm radius, color black More order examples and configuration options page 5.158
page 5.141
Standard half and full e-tubes available from stock. Delivery in 24h or today!*
28
1400 1450 1480 1500
1400145014801500 Product Range Options
...5 dB(A)
depends on environmental conditions, similar to figure
Noise dampening | Noise reduction 5 dB(A)

Full e-tubes snap-open along inner radius
R Bending radii
[mm]
Bi
[mm]
S1400. 015. S1400. 020. S1400. 025. S1400. 038. S1400. 050. S1400. 068. S1400. 080. S1400. 100. S1400. 125.
S1450. 015. S1450. 020.** S1450. 025. S1450. 038. S1450. 050. S1450. 068. S1450. 080. S1450. 100. S1450. 125.
S1480. 015. R.0 S1480. 020.** R.0 S1480. 025. S1480. 038. S1480. 050. S1480. 068. S1480. 080. S1480. 100. S1480. 125. R.0 R.0 R.0 R.0 R.0 R.0 R.0
| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180
15 20 25 38 50 68 80 100 125
**Width available upon request. Delivery time approx. 6-8 weeks after order. *Radius Series 1450/1480 available upon request. Delivery time approx. 1-2 weeks after order. For radii 035, 038, 048 the e-tube is not fully enclosed. Please consult igus !
Supplement Part No. with required radius. Example: S1400.038.100.0
For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. S1400.038.100.0 = e-chain snap-open along inner radius with noise dampening pads

e-chain with noise dampening pads - Delivery time: 3-5 work days.
1400145014801500 E2/000 Application example
1400 1450 1480 1500
Installation-optimized delivery of an igus readychain - here system E2/000

1400 1500
e-chains 14001500 Interior separation Standard

New generation of interior separation | NEW in this catalog
75% less wear...

New range of separators for E2/000, increased service life!
Wear on polymer - E2/000 separators
Abrasion
New separators Previous separators
Increase the service life of cables even further

A new design of interior separators for E2/000 allround echain range. Separators optimally adapted to cable geometry increase the service life of the cables by a factor of 4. A better
interior separation can be executed with fewer elements:
Vertical separation - Vertical separators

Abrasion-optimized, cable-friendly design, long service life Mounting-optimized - a simpler and faster assembly Wear-optimized separators E2/000 improve service life of cables! Non-positive, secure fit Easy-to-use interior separation range for all applications
Horizontal separation: Full-width shelves

Locks at both ends Separators can be moved horizontally as needed Side plates not required Even partial horizontal subdivision is possible
Standard separator, wide base - Part No. 21.1 Separator with narrow head - Part No. 21.2
Full-width shelf, lockable* - Part No. 2300.XX Separator, narrow base - Part No. 21.3 Separator, asymmetrical - Part No. 21.4 *Available upon request. Delivery time approx. 1-2 weeks after intake of order
Interior separation single order - Delivery in 24h or today!*


New generation of interior separation
X - 6 mm
1400 1500
9,5 2310.X
2,5
21.1.1
21.2.1
21.3.1
21.4.1
In the standard configuration separators are assembled every 2nd e-chain link Note: Only suitable for e-chain Series 1400/1500! Interior separation for e-tubes
see next page
2,5
21.1
Standard separator, wide base unassembled assembled Separator, narrow head* unassembled assembled Separator, narrow base* unassembled assembled Separator, asymmetrical* unassembled assembled
2,5
Standard - for all applications

Separator with wide base for maximum locking strength and safe standing in e-chains .
10 3 2,5
21.2
21.1 21.1.1
For even faster installation

21.2 21.2.1 Firm hold to one side with a wide base, narrow on opposed side for easy cable assembly (slight grip).
10 2,5
21.3
For many thin cables

21.3 21.3.1 Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains .
5 2,5
21.4
For side-mounted applications

21.4 21.4.1 Asymmetrical separator, for defined distance. No additional spacers necessary.
1,25 6,25
10
X -1
Full-width shelf, lockable * unassembled 2300.X assembled 2310.X
Horizontal separation
Full-width shelf locks safely into separators on both ends, fixed width possible. Separators can be moved freely over the shelf in horizontal direction. Usable in 1 level.
*Available upon request. Delivery time approx. 1-2 weeks after intake of order.
Lockable full-width shelves - for the standard interior separation

Width X [mm] unassembled assembled 015 2300.15 2310.15 025 2300.25 2310.25 030 2300.30 2310.30 038 040 050 057 2300.38 2300.40 2300.50 2300.57 2310.38 2310.40 2310.50 2310.57 Width X [mm] unassembled assembled 060 2300.60 2310.60 062 2300.62 2310.62 065 2300.65 2310.65 070 075 077 080 2300.70 2300.75 2300.77 2300.80 2310.70 2310.75 2310.77 2310.80 Width X [mm] unassembled assembled 087 2300.87 2310.87 090 2300.90 2310.90 100 2300.100 2310.100 103 110 120 125 2300.103 2300.110 2300.120 2300.125 2310.103 2310.110 2310.120 2310.125
9,5
21
5.149
1400 1450 1480 1500
1400145014801500 Interior separation Options

Previous interior separation
e-chains
e-tubes
5,75
9,5
21
9,5
5,75
2,0
4,75
5,75
5,75
14011
111.X
14511
4,75
21.1.Z.1
Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain link
5 1,5
Slotted separator 14001 (e-chains only)
8 5 1,5
unassembled 14001 assembled 14011 Slotted separator for e-tubes unassembled 14501 assembled 14511 Full-width shelf e-chains /e-tubes
Slotted separator 14501 (e-tubes only) is used when vertical and horizontal separation is required. Due
to its slot, it allows basic vertical/horizontal shelving arrangements.
Full-width shelf 110.X (e-chains /e-tubes) this option makes sense in applications with many thin
cables with similar diameters. For a consequent subdivision. Full-width shelves can be arranged at 3 different heights (in 5,75 mm increments).
Full-width shelves
Width X [mm] 015 020 025
110.15 110.20 110.25
111.15 111.20 111.25
Width X [mm] 038 050 068
unassembled
assembled
110.38 110.50 110.68
111.38 111.50 111.68
Width X [mm] 080 100 125
unassembled
assembled
110.80 110.100 110.125
111.80 111.100 111.125
4
21.1.Z
Strain relief separator for e-chains
Additional elements for interior separation

10 4
10
10
unassembled 21.1.Z assembled 21.1.Z.1
NEW in this catalog Strain relief separator 21.1.Z (e-chains only)

R2
R2
Can be integrated into the mounting bracket and can be placed

10
there at any point. It combines strain relief and interior separation.
1400145014801500 e-chain accessories
1400 1450 1480 1500
E2/000 Series 1400 in aircraft refuelling truck; telescopic crane with six sections
Optional: Support tray tool kit. For support of the lower run.
Simple one-piece support trays according to your requirements and specification. Available upon request. The complete range with order options from page 9.70
1400 1450 1480 1500
1400145014801500 Mounting brackets pivoting

Fixed end 14...4PZ
53,5 8 14 53,5 18 14015 - 14020 13,5
Moving end 14...3PZ
12
41,5 8,5
19,5
14025 - 14125
41,5 13,5
Moving end
34 34 34
34 34 34 34
10
6,4
11,8/90
34
Fixed end
Polymer pivoting, one-piece | Standard - Universal for e-chains and e-tubes Recommended for unsupported and gliding applications
For width index .015. .020. .025. .038. .050. .068. 080. . 100. . 125. .
Part No. full set with tiewrap plate 14015.34PZ 14020.34PZ 14025.34PZ 14038.34PZ 14050.34PZ 14068.34PZ 14080.34PZ 14100.34PZ 14125.34PZ
Dim. A
[mm]
Dim. B
[mm]
Number of teeth 2 2 2 4 5 7 8 10 13 Standard For tight installation conditions One-piece, stable mounting brackets Integrated molded strain relief Corrosion resistant Various installation options on the fixed end and/or the moving end
13 24 36 54 66 86 111
28,5 33,5 38,5 51,5 63,5 81,5 93,5 113,5 138,5
Part No. structure (pivoting) 14038. 34 PZ A1

Amust be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting brackets for selected width index
A1
A2
A3
A4

(preassembled + tiewrap plate)

1400145014801500 Mounting brackets locking

Moving end 14...1PZ
53,5 8 14 53,5 18 14015 - 14020 13,5
1400 1450 1480 1500
Fixed end 14...2PZ
12
41,5 8,5
19,5
14025 - 14125
41,5 13,5
Moving end
10
6,4
11,8/90
Fixed end
Polymer locking, one-piece | Universal for e-chains and e-tubes Recommended for vertical hanging and standing applications
For width index .015. .020. .025. .038. .050. .068. 080. . 100. . 125. .
Part No. full set with tiewrap plate 14015.12PZ 14020.12PZ 14025.12PZ 14038.12PZ 14050.12PZ 14068.12PZ 14080.12PZ 14100.12PZ 14125.12PZ
Dim. A
[mm]
Dim. B
[mm]
Number of teeth 2 2 2 4 5 7 8 10 13 Locked connections At very high speed and/or acceleration If space is limited for height (the HF measurement) Various installation options on the fixed end and/or the moving end
13 24 36 54 66 86 111
28,5 33,5 38,5 51,5 63,5 81,5 93,5 113,5 138,5

Amust be indicated on preassembled configurations With strain relief tiewrap plates Full set locking = 12 Mounting brackets for selected width index
A1
A2
A3
A4


1400 1450 1480 1500

Fixed end 15000...4PZ(B)
20 12 37,5 37,5 12 32
Moving end 15000...3PZ(B)
Moving end
A B
B A
10-57 depending on radius
6,2
5,5
5,5
6,2
Fixed end
Polymer pivoting | Universal for e-chains and e-tubes Recommended for unsupported and gliding applications
For width index .015. .020. .025. .038. .050. .068. 080. . 100. . 125. .
Part No. full set with tiewrap plate
Part No. full set without tiewrap plate
Dim. A Dim. B
[mm] [mm]
Number of teeth 3 4 5 6 8 10 12 For tight installation conditions Strain relief with detachable tiewrap plates Variable traverse angle for flexible assembly Corrosion resistant Various installation options on the fixed end and/or the moving end Part No. structure (pivoting) 15000.038.34PZA1
12 25 37 55 67 87 112
15 20 30 40 60 80 100
15000.025.34PZB 15000.025.34PZ 15000.038.34PZB 15000.038.34PZ 15000.050.34PZB 15000.050.34PZ 15000.068.34PZB 15000.068.34PZ 15000.080.34PZB 15000.080.34PZ 15000.100.34PZB 15000.100.34PZ 15000.125.34PZB* 15000.125.34PZ*
*Tiewrap plate (consists of 2x2050.ZB) does not snap on but needs to be bolted down separately Note: Mounting brackets not to assemble at the gable end
A1
A2
A3
A4
Single-part order Mounting bracket Moving end 15000.038.4PZA1 (preassembled + tiewrap plate) Mounting bracket Fixed end 15000.038.3PZA1 (preassembled + tiewrap plate)
Possible installation conditions for assembled, pivoting mounting brackets. For the preassembled mode please add index A1... A4 e.g. 15000.038.34PZBA1
www.igus.de/de/E2000
1400145014801500 Steel mounting brackets locking

Moving end 14000.1 Fixed end 14000.2* Moving end 14000.1 Fixed end 14000.2*
1400 1450 1480 1500
C = Bi +27
B = Bi +24
A = Bi - 7
A = Bi - 7 5
Moving end
4,5
4,5
4,5
4,5
37
15 37
37
15 37
*pivoting with no stop (360). Screw-on area of the mounting brackets can be on the interior or exterior.
Fixed end
Steel locking | - For e-chains and e-tubes Recommended for unsupported, vertical hanging and standing applications
For width index .015. .020. .025. .038. .050. .068. 080. 100. 125.
Part No. full set 14000.12 14000.12 14000.12 14000.12 14000.12 14000.12 14000.12 14000.12 14000.12
Part No. full set stainless steel** 14000.12.E 14000.12.E 14000.12.E 14000.12.E 14000.12.E 14000.12.E 14000.12.E
Dim. A
[mm]
Dim. B
[mm]
Dim. C
[mm]
8 13 18 31 43 61 73
39 44 49 62 74 92 104
42 47 52 65 77 95 107 127 152
Locked connections One part (2-piece) for all e-chain widths Electrically conductive
Bolted connection outside of chain cross-section possible Stainless steel version available
(**Material: stainless steel 1.4301)
124 14000.12.E 93 149 14000.12.E 118 Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled!
Part no. structure 14000. 12.E

Optional stainless steel Full set, 4 parts 2 with pin / 2 with bore Mounting bracket
Single-part order Mounting bracket Moving end 14000. 1 (1 part left / right) Mounting bracket Fixed end 14000. 2 (1 part left / right)
Possible installation conditions - further installation angles
installation sketch
igus GmbH 51147 Kln | Tel. +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.de 5.155
1400 1450 1480 1500
1400145014801500 Dimensions Long travels

Gliding applications | For long travels from 10 m to max. 75 m
Solution for long travel applications - In this case the e-chain upper run will be introduced in a guide trough on the lower run. We recommend to realize the engineering of such a plant by our technicians. Please note: For using Series 1400/1450/1480
for long travels (gliding), please consult with igus first. For long travels, igus specifies Series 1500 that snaps open along the outer radius. In case of travels between 4 and 10 m we recommend a longer unsupported length. More information Design, from page 1.16.

S S/2 S/2
CL = Offset fixed point
D2 K2
Moving end
Fixed end
H2
Guide trough with glide bar Total length of guide trough

R H2 D2+25 K2 CL 035* 70 99 180 038* 76 102 190 048* 96 112 220 075 150 139 305 100 100 340 600 179 125 100 495 800 305 145 100 540 940 340
180 100 690 1170 445
*for Series 1450/1480 upon request. Before using Series 1400/1450/1480 on long travels please consult igus . **Values upon request!
The complete range of special solutions for long travel applications incl. order function
from page 9.77
H2 = Mounting height (if the moving end is set lower) D2= Over length - long travels, gliding
K2 = Further add-on (if the moving end is set lower) R = Bending radius
CL = Offset fixed point HRi = Inner trough height
S = Length of travel S/2= Half length of travel
HRI
Part No. 970.30 | 970.32 | Trough height: 77 mm

BRa 30 22 BRi Ba + 4 Ba Bi 10 2
1400 1450 1480 1500

Bottom Clamp optionally attached inwards or outwards 1500.050.035.0 Order example Part No. BRi attached [mm] inwards
.015 .020 .025 33 38 43 56 68 86 98 118 143 960.30.125 960.30.150
HRi 2 x ha
HRa = 77
Part No. attached outwards

960.30.125 960.30.125 960.30.150 960.30.150 960.30.175 960.30.175
28
ha
22 12
.038 .050
4,7
M6 x16
.068
18
.080 .100
960.30.150 960.30.200 960.30.175 960.30.225 960.30.200 960.30.250
Length of the C-profile according to dimension BRi (see table) Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic, Glide strips, plastic, 2 m (without glide strips on request) Components, installation 2m set "Basic": Bottom clamp, aluminum C-profile, galvanized steel table Screw M6 x 16 Sliding nut M6 Interface connector, plastic
.125
970.30.SL 970.32.SL
Part No.960.30. 125 Part No. 970.80
Part No. 970.30.SLA
nMon = nRi + 1
nRi x 2000 mm
Details about Alu "SuperTrough" and the "Heavy Duty" version for heavy machinery
Trough set Installation set Glide bar C-Profile Ba = Outer width e-chains Bi = Inner width e-chains
from page 9.22

HRa= Outer trough height nMon = Number of installation sets nRi = Number of trough sets
1400 1450 1480 1500
1400145014801500 Options and order key

Standard Additional noise dampening with pads
Part No. Low noise (with pads) e-chains /e-tubes
NC-Version (no camber) without pretension

Part No. NC-Material e-chains /e-tubes

Part No. RBR e-chains /e-tubes
Part No. Standard e-chains /e-tubes
NC
1400.038.R.0
e-chain snap-open along inner radius*
S1400.038.R.0
1400.038.R.0.NC
1400.038.R1/R2.0
1500.038.R.0
S1450.038.R.0
Half e-tube snap-open along inner radius*
1500.038.R.0.NC
1500.038.R1/R2.0
1450.038.R.0
S1480.038.R.0
e-tube snap-open along inner radius*
1450.038.R.0.NC
1450.038.R1/R2.0**
1480.038.R.0
1480.038.R.0.NC
1480.038.R1/R2.0**

(2-5 work days at an express surcharge) **upon request
Combination possibilities | Examples

Low-noise option Low-noiseoption NCVersion RBRVersion XXLMaterial HTMaterial* ESDMaterial NCVersion RBRVersion XXLMaterial HTMaterial* ESDMaterial
S1400.038.R.0.NC S1400.038.R.0.NC S1400.038.R.0.XXL S1480.038.R.0.HT S1400.038.R.0.ESD 1480.30.R.0.HT.NC
S1400.038.R.0.XXL
S1480.038.R.0.HT 1480.30.R.0.HT.NC
S1400.038.R.0.ESD 1400.038.R.0.ESD.NC
1480.038.R1/R2.0.HT 1400.038.R1/R2.0.ESD
1480.30.R1/R2.0.HT
1400.038.R.0.ESD.NC 1400.038.R1/R2.0.ESD
*for gliding applications please consult igus

Part No. XXL-Material** e-chains /e-tubes
1400 1450 1480 1500
No burning-in of hot chips up to 850C (1562 F)

Part No. HT-Material only for e-tubes

Part No. ESD-Material e-chains /e-tubes
+25%
1400.038.R.0.XXL
1480/1450.038.R.0.HT 1400.038.R.0.ESD
Complete e-tube** e-chain snap-open along inner radius*
1500.038.R.0.XXL
1480/1450.03HT.R.0
Bottom only
1500.038.R.0.ESD
1450.038.R.0.XXL
1450.038.R.0.ESD
1480.038.R.0.XXL
1480.038.R.0.ESD

**Lower part made of XXL-material

e-chain (1,0 m)
1500.038.100.0 15000.038.34PZB 2 x 21.1
+ Mounting brackets 1 set (with tiewrap plates) + Interior separation with 2 separators assembled every 2nd link
Order text: 1,0 m 1500.038.100.0 + 15000.038.34PZB + 2 x Part No. 21.1
Order key
1500.038.100.0

Color
Color

5.159
2400 2450 2480 2500
25
25
Allrounder, high stablitity

Many mounting options with or without strain relief When to use Series 2400245024802500: If a medium-sized, stable system with an inner height of 25 mm is required (e-chains , half and full e-tubes) If inner widths up to 125 mm are required For unsupported lengths up to 2,25 m and fill weights up to 4,8 kg/m For long travels up to 100 m If an optimized system for quick opening of crossbars from left or right is required
System with 4 variations
When to use a different igus Series: If more stability is required System E4.1, Series E4.21, page 7.18 For simple applications and easy filling easy chain , Series E200, page 3.36 If e-tubes with smaller bending radii are required e-tubes E2, Series R48, page 6.26



5.160

HF H FLG
2400 2450 2480 2500
FLB
10 8.0 6.0 4.0 2.0
S (FLG) S (FLB)
FLB FLG
1.5
1.0
0.5
2.5
3.0
3.5
S D S/2
Technical Data
HF = H + 25
Moving end
R+6 46 35
Fixed end
H - 35
R H
055* 145
075 185
100 235
125 285
150 335
175 385
200 435
225 485 312 800
250 535 337 880
*for Series 2450/2480 upon request. Before using Series 2400/2450/2480 on long travels please consult igus .
2400 2450 2480 2500
...2400
...2500
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
2400
[kg/m]
2500
[kg/m]
2400. 02 .R.0 2400. 03 .R.0 2400. 05 .R.0 2400. 07 .R.0 2400. 09 .R.0 2400. 10 .R.0 2400. 12 .R.0
2500. 02 .R.0 2500. 03 .R.0 2500. 05 .R.0 2500. 07 .R.0 2500. 09 .R.0 2500. 10 .R.0 2500. 12 .R.0
25 38 57 77 89 103 125
41 54 73 93 105 119 141
| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250
0,77 0,83 0,91 1,01 1,08 1,15 1,22
0,77 0,83 0,91 1,01 1,08 1,15 1,22
When to use Series 2400: e-chain with snap-open accessibility along inner radius - for long travels please consult igus (autoglide System page 9.90). When to use Series 2500: e-chain with snap-open accessibility along outer radius - suitable for long travels.

Order key
2400. 03. 100. 0 2500. 03. 100. 0
e-chain e-chain
Ba Bi
2500
23 max.
2400
25
page 5.141
35
2400 2450 2480 2500
...2450
...2480
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
2450
[kg/m]
2480
[kg/m]
2450. 02 .R.0 2450. 03 .R.0 2450. 05 .R.0 2450. 07 .R.0 2450. 09 .R.0 2450. 10 .R.0 2450. 12 .R.0
2480. 02 .R.0 2480. 03 .R.0 2480. 05 .R.0 2480. 07 .R.0 2480. 09 .R.0 2480. 10 .R.0 2480. 12 .R.0
25 38 57 77 89 103 125
41 54 73 93 105 119 141
| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075*| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250
0,80 0,88 0,99 1,12 1,20 1,27 1,35
0,82 0,92 1,03 1,17 1,26 1,34 1,43
*Radius Series 2450/2480 available upon request. Delivery time approx. 1-2 weeks after intake of order. Radius 055: the e-tube is not completely enclosed. Please consult igus !
.
Order key
2450. 03. 100. 0 2480. 03. 100. 0
Ba Bi
23 max.
2450/2480
25
page 5.141
Standard half and full e-tubes incl. accessories from stock. Delivery in 24h or today.*
35
2400 2450 2480 2500
...5 dB(A)

R Bending radii
[mm]
Bi
[mm]
S2400. 02 S2400. 03 S2400. 05 S2400. 07 S2400. 09 S2400. 10 S2400. 12
S2450. 02 S2450. 03 S2450. 05 S2450. 07 S2450. 09 S2450. 10 S2450. 12
S2480. 02 S2480. 03 S2480. 05 S2480. 07 S2480. 09 S2480. 10 S2480. 12
R.0 R.0 R.0 R.0 R.0 R.0 R.0
| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250
25 38 57 77 89 103 125
*Radius Series 2450/2480 available upon request. Delivery time approx. 1-2 weeks after intake of order. Radius 055: the e-tube is not completely enclosed. Please consult igus !
For e-chains with noise dampening pads: supplement Part No. with required index "S" Example: Part No. S2400.03.100.0 = e-chain snap-open along inner radius with noise dampening pads

e-chain with noise dampening pads - Delivery time 3-5 work days.
2400245024802500 E2/000 Application example
2400 2450 2480 2500
Two fully harnessed and side-mounted E2/000 e-chains with high fill weight
2400 2500

75% less wear...

Abrasion



Interior separation single order - Delivery time 24h or today!*


X - 6 mm
2400 2500
12,5
2,5
25.1.1
25.2.1
25.3.1
2310.X
25.4.1
see next page
2,5
25.1
Standard separator, wide base unassembled assembled Separator, narrow head unassembled assembled Separator, narrow base unassembled assembled 25.3 25.3.1 25.2 25.2.1 25.1 25.1.1

Separator with a wide base for maximum locking strength and safe standing in e-chains .
10 3 2,5
25.2

Firm hold to one side with a wide base, narrow on opposed side for easy cable assembly (slight grip).
10 2,5
25.3

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains .
5 2,5
25.4
Separator, asymmetrical unassembled assembled 25.4 25.4.1

Asymmetrical separator, for defined distance. No additional spacers necessary.
1,25 6,25
10 2,5
X -1
Full-width shelf, lockable unassembled 2300.X assembled 2310.X

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 015 2300.15 2310.15 060 2300.60 2310.60 087 2300.87 2310.87 025 2300.25 2310.25 062 2300.62 2310.62 090 2300.90 2310.90 030 2300.30 2310.30 065 2300.65 2310.65 100 2300.100 2310.100 038 040 050 057 2300.38 2300.40 2300.50 2300.57 2310.38 2310.40 2310.50 2310.57 070 075 077 080 2300.70 2300.75 2300.77 2300.80 2310.70 2310.75 2310.77 2310.80 103 110 120 125 2300.103 2300.110 2300.120 2300.125 2310.103 2310.110 2310.120 2310.125
12,5
25
5.167
2400 2450 2480 2500

e-chains
e-tubes
e-chains
2,5
11,25
213
212
215.09
221.X
24511
7,5
11,25
215.09
211.28
Separators, spacers, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain link!
6 2
is used when vertical and horizontal separation is required. Due 202 212 to its slot, it allows basic vertical/horizontal shelving arrangements.
10 5 2
unassembled assembled Slotted separator for e-tubes
10 10 2
unassembled 24501 assembled 24511 Separator, wide base* for e-chains
Separator, wide base* 201.28 (e-chains only) If a wide space between the separators has to be kept or
28 4 2
unassembled 201.28 assembled 211.28 Side plate for e-chains
separators have to be fixed in their position.

(*for side-mounted applications)
Side plate 203 (e-chains only) Side plate for use with full-width shelf 220.X
unassembled assembled Spacer* for e-chains

9
203 213
and slotted separator 202.
Spacer* 205.09 (e-chains only)
Separators can be fixed in position. Only mountable onto the fixed crossbar. (*for side-mounted applications)
unassembled 205.09 assembled 215.09 Full-width shelf for e-chains /e-tubes
X-1
Full-width shelf 220.X (e-chains and e-tubes) This option makes sense in applications with many thin
2,5
cables with similar diameters. For a consequent subdivision. Full-width shelves can be arranged at 3 different heights (in 5 mm increments).
assembled
Full-width shelves
Width X [mm] 025 038 057
220.25 220.38 220.57
221.25 221.38 221.57
Width X [mm] 077 090 103
unassembled
220.77 220.90 220.103
221.77 221.90 221.103
Width X [mm] 125
unassembled
220.125
25
assembled
221.125

e-chains
2400 2450 2480 2500
Optional
11,25
2,5
11,25
2130
X-7
2120
7,5
2210.X
2140
2120
2120.Z
2120.ZR
Shelves - in the standard configuration separators are assembled every 2nd e-chain link
Slotted middle plate e-chains
Middle plate 2020 (e-chains only)
To achieve a modular shelving by shelf 2200.X arranged at 3 different heights (in 5 mm increments)
10 2
2020 2120
For a very fine subdivision. No snap-in option for shelves, freely movable.
10 4
unassembled assembled Side plate for e-chains unassembled assembled Shelf for e-chains
2040 2140
Side plate 2030 (e-chains only)
Side plate for use with middle plate 2020, 2030 2130 slotted separator 2040 and shelf 2200.
7
2,5
X X-7
Shelf 2200 (e-chains only) For applications involving many cables with different diameters,
shelves can be arranged at alternate heights. They can be arranged at 3 different heights (in 5 mm increments).
Shelves
Width X [mm] 018 023 028 033
Width X [mm] 038 043 048 058
unassembled
assembled
Width X [mm] 068 073 088 099
unassembled
2200.18 2200.23 2200.28 2200.33

4
2210.18 2210.23 2210.28 2210.33
2200.38 2200.43 2200.48 2200.58
2210.38 2210.43 2210.48 2210.58
2200.68 2200.73 2200.88 2200.99

Strain relief separator 2020.Z (e-chains only)
10 4
10
unassembled 2020.Z assembled 2120.Z Strain relief separator for e-tubes
Can be integrated into the mounting bracket and can be placed there at any point. It combines strain relief and interior separation.
Strain relief separator 2020.ZR (e-tubes only)

Can be integrated into the mounting bracket and can be placed there at any point. It combines strain relief and interior separation.
10
10
unassembled 2020.ZR assembled 2120.ZR
25
assembled
2210.68 2210.73 2210.88 2210.99
5.169
2400 2450 2480 2500

12/90 17 15
Moving end 2...3PZ(B)+

32
10
30
30
Moving end
Ba - 3
Ba + 1
90 48
48 90 90 48
A
t=7
6,1
48 90
10 40 40
10 8
Fixed end
Polymer pivoting | Standard - Universal for e-chains and e-tubes Recommended for unsupported and gliding applications
For width index .02. .03. .05. .07. .09. .10. .12.
Part No. full set with
Full set with tiewrap plate +
Part No. Dim. A full set without [mm] 12 25 44 64 77 90 112
Number of teeth 3 4 6 8 10 10 12 Standard For tight installation conditions Strain relief with detachable chainfix tiewrap plates Corrosion resistant Variable traverse angle Various installation options on the fixed end and/or the moving end Part No. structure (pivoting) 2020. 34 PZB+ A1
tiewrap plate 10 cable tiewraps tiewrap plate 2020.34PZB+ 2020.34PZBK1+ 2020.34PZ+ 2030.34PZB+ 2030.34PZBK1+ 2030.34PZ+ 2050.34PZB+ 2050.34PZBK1+ 2070.34PZB+ 2070.34PZBK1+ 2090.34PZB+ 2090.34PZBK1+ 2100.34PZB+ 2100.34PZBK1+ 2125.34PZB+ 2125.34PZBK1+ 2050.34PZ+ 2070.34PZ+ 2090.34PZ+ 2100.34PZ+ 2125.34PZ+
A1
A2
A3
A4
Single-part order Mounting bracket Moving end 2020. 3 PZB+ A1(preassembled + tiewrap plate) Mounting bracket Fixed end 2020. 4 PZB A1
Possible installation conditions for assembled, pivoting mounting brackets. For the preassembled mode please add index A1... A4 e.g. 2020.34PZB+A1

Moving end 2...1PZ(B)+
32 12/90 17 15
2400 2450 2480 2500
10
30
30
Moving end
Ba - 3
Ba + 1
A
t=7
6,1
10 40 40
10 8
Fixed end
Polymer locking | Universal for e-chains and e-tubes Recommended for vertical hanging and standing applications
For width index .02. .03. .05. .07. .09. .10. .12.
Part No. Dim. A Number full set without [mm] of teeth 12 25 44 64 77 90 112 3 4 6 8 10 10 12 Locked connections At very high speed and/or acceleration If space is limited for height (the HF measurement) Various installation options on the fixed end and/or the moving end
tiewrap plate 10 cable tiewraps tiewrap plate 2020.12PZB+ 2020.12PZBK1+ 2020.12PZ+ 2030.12PZB+ 2030.12PZBK1+ 2030.12PZ+ 2050.12PZB+ 2050.12PZBK1+ 2070.12PZB+ 2070.12PZBK1+ 2090.12PZB+ 2090.12PZBK1+ 2100.12PZB+ 2100.12PZBK1+ 2125.12PZB+ 2125.12PZBK1+ 2050.12PZ+ 2070.12PZ+ 2090.12PZ+ 2100.12PZ+ 2125.12PZ+
Part No. structure (locking) 2020. 12PZB+ A1

A1
A2
A3
A4
Single-part order Mounting bracket Moving end 2020. 1PZB+ A1 (preassembled + tiewrap plate) Mounting bracket Fixed end 2020. 2PZB A1
Possible installation conditions for assembled, locking mounting brackets. For the preassembled mode please add index A1... A4 e.g. 2020.12PZB+A1
2400 2500
e-chains 24002500 KMA mounting brackets pivoting

For tight installation conditions, all-sides attachment
Moving end 24001...1

12,5
Fixed end 24001...2

4,5 8
Frontal view of KMA
B = Bi + 19
A = Bi + 11 Bi
Moving end
10
20
9,5
8,5 24,5 48
18
10 15 35
8,5
Fixed end
KMA pivoting | All-sides attachment - Universal for e-chains (Series 24002500) Recommended for unsupported and gliding applications
For width index .02. .03. .05. .07. .09. .10. .12.
Part No. full set with tiewrap plate 24001.02.12ZB 24001.03.12ZB 24001.05.12ZB 24001.07.12ZB 24001.09.12ZB 24001.10.12ZB 24001.12.12ZB
Part No. Dim. A full set without [mm] tiewrap plate 24001.02.12 24001.03.12 24001.05.12 24001.07.12 24001.09.12 24001.10.12 24001.12.12 36 49 68 88 100 114 136
Dim. B
[mm]
Number of teeth 2 4 6 7 9 10 12 Bolted connection outside of chain cross-section possible For tight installation conditions Universally mountable with attachment capability on all sides Pluggable strain relief tiewrap plate, adjustable to 3 heights Option: threaded sockets upon request
(KMA = Polymer Metal Mounting Bracket)
44 57 76 86 108 122 144
Part No. structure (pivoting) - e-chain 24001. 02. 12ZBA

Amust be indicated on preassembled configurations Full set with strain relief tiewrap plates Width index KMA pivoting
These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 24001. 02. 12ZBA
Single-part order Mounting bracket Moving end 24001.02. 1ZBA (preassembled + tiewrap plate) Mounting bracket Fixed end 24001.02. 2ZBA (preassembled + tiewrap plate)
e-chains 24002500 KMA mounting brackets locking

For very high speed and acceleration, all-sides attachment
12,5
2400 2500
Fixed end 24101...2

4,5 8
Frontal view of KMA
B = Bi + 19
A = Bi + 11 Bi
Moving end
10
8,5 24,5 48
8,5
9,5
10
15 35
Fixed end
KMA locking | All-sides attachment - Universal for e-chains (Series 24002500) Recommended for vertical hanging and standing applications
For width index .02. .03. .05. .07. .09. .10. .12.
Part No. full set with tiewrap plate 24101.02.12ZB 24101.03.12ZB 24101.05.12ZB 24101.07.12ZB 24101.09.12ZB 24101.10.12ZB 24101.12.12ZB
Part No. Dim. A full set without [mm] tiewrap plate 24101.02.12 24101.03.12 24101.05.12 24101.07.12 24101.09.12 24101.10.12 24101.12.12 36 49 68 88 100 114 136
Dim. B
[mm]
Number of teeth 2 4 6 7 9 10 12 Bolted connection outside of chain cross-section possible At very high speed and/or acceleration Universally mountable Pluggable strain relief tiewrap plate, adjustable to 3 heights Option: threaded sockets upon request
44 57 76 86 108 122 144
Part No. structure (locking) - e-chain 24101. 02. 12ZBA

Amust be indicated on preassembled configurations Full set with strain relief tiewrap plates Width index KMA locking
2450 2480
e-tubes 24502480 KMA mounting brackets pivoting

Moving end 2450 = 24501...1 2480 = 24801...1

8
Fixed end 2450 = 24501...2 2480 = 24801...2

4,5 8
Frontal view of KMA
B = Bi + 19
A = Bi + 11
Moving end
Bi
20
9,5
10
18
10 15 35
8,5 48 48
8,5
Fixed end
For width index .02. .03. .05. .07. .09. .10. .12.
Part No. full set without
Dim. A Dim. B Number [mm] [mm] of teeth 44 57 76 86 108 122 144 2 4 6 7 9 10 12 Bolted connection outside of chain cross-section possible For tight installation conditions Universally mountable with attachment capability on all sides Pluggable strain relief tiewrap plate, adjustable to 3 heights Option: threaded sockets upon request
tiewrap plate tiewrap plate 24501 | 24801 .02.12ZB 24501 | 24801 .02.12 36 24501 | 24801 .03.12ZB 24501 | 24801 .03.12 49 24501 | 24801 .05.12ZB 24501 | 24801 .05.12 68 24501 | 24801 .07.12ZB 24501 | 24801 .07.12 88 24501 | 24801 .09.12ZB 24501 | 24801 .09.12 100 24501 | 24801 .10.12ZB 24501 | 24801 .10.12 114 24501 | 24801 .12.12ZB 24501 | 24801 .12.12 136
KMA pivoting Part No. 24501... for half e-tube Series 2450 KMA pivoting Part No. 24801... for full e-tube Series 2480
Part No. structure (pivoting) - e-tube 24501. 02. 12ZBA

Amust be indicated on preassembled configurations Full set with strain relief tiewrap plates Width index KMA pivoting Half e-tube
e-tubes 24502480 KMA mounting brackets locking

Moving end 2450 = 24511...1 2480 = 24811...1
8
2450 2480
Fixed end 2450 = 24511...2 2480 = 24811...2

4,5 8
Frontal view of KMA
B = Bi + 19
A = Bi + 11
Moving end
Bi
10
8,5 48 48
8,5
9,5
10
15 35
Fixed end
For width index .02. .03. .05. .07. .09. .10. .12.
Part No. full set without
Dim. A Dim. B Number [mm] [mm] of teeth 44 57 76 86 108 122 144 2 4 6 7 9 10 12 Bolted connection outside of chain cross-section possible At very high speed and/or acceleration Universally mountable Pluggable strain relief tiewrap plate, adjustable to 3 heights Option: threaded sockets upon request
tiewrap plate tiewrap plate 24511 | 24811 .02.12ZB 24511 | 24811 .02.12 36 24511 | 24811 .03.12ZB 24511 | 24811 .03.12 49 24511 | 24811 .05.12ZB 24511 | 24811 .05.12 68 24511 | 24811 .07.12ZB 24511 | 24811 .07.12 88 24511 | 24811 .09.12ZB 24511 | 24811 .09.12 100 24511 | 24811 .10.12ZB 24511 | 24811 .10.12 114 24511 | 24811 .1212.ZB 24511 | 24811 .12.12 136
KMA locking Part No. 24511... for half e-tube Series 2450 KMA locking Part No. 24811... for full e-tube Series 2480
Part No. structure (locking) - e-tube 24511. 02. 12ZBA

Amust be indicated on preassembled configurations Full set with strain relief tiewrap plates Width index KMA locking Half e-tube
2400 2450 2480 2500
2400245024802500 Steel mounting brackets pivoting
Moving end 2000.3
Fixed end 2000.2*
Moving end 2000.3
Fixed end 2000.2
Moving end
45
7 7 7 3 3
45
3 56
56
*pivoting with no stop (360)
24 56
24 9 56
45 45
Fixed end
Steel pivoting | For e-chains and e-tubes Recommended for unsupported, vertical hanging and standing applications
For width index .02. .03. .05. .07. .09. .10. .12.
Part No. full set 2000.32 2000.32 2000.32 2000.32 2000.32 2000.32 2000.32
Dim. A
[mm]
Dim. B
[mm]
25 44 64 76 90 112
60 73 92 112 124 138 160
Pivoting connections One part (2-piece) for all e-chain widths Electrically conductive
Part no. structure Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled!
2000. 32.E
Possible installation conditions - further installation angles
installation sketch
Single-part order Mounting bracket Moving end 2020. 3 (1 part left / right) Mounting bracket Fixed end 2020. 2
(1 part left / right)
2400245024802500 More options and accessories

NEW in this catalog
44,9 25005.05.D36 25005.10.D36 90,9 24/41.1
2400 2450 2480 2500
49,4 41
62
41
35
36
36
2300.XX 57 73,2 103 119,2
Extender crossbars Series 240025002450 - Enormous increase of the interior for the smooth guiding of hoses
Suitable for hoses with an outer diameter of max. 36 mm Optionally openable along the inner or outer radius, swivelling Modular interior separation Part No. 25/41.1 (not for Series 2450) Cable-friendly design of extender crossbar and interior separation High holding force of the extender crossbar
Extender crossbars for e-chains snap-open along inner radius
Order example e-chain with extender crossbar
snap-open along outer radius, Bi 57 mm, R 100 mm: Part No. 2500.05D36.100.0
Ba
[mm]
Extender crossbars for e-chains snap-open along outer radius
Extender crossbars for half e-tubes snap-open along inner radius
Bi
[mm]
R Bending radii
[mm]
2400. 05 D36.R.0 2400. 10 D36.R.0
2500. 05 D36.R.0 2500. 10 D36.R.0
2450. 05 D36.R.0 2450. 10 D36.R.0
57 73 103 119
| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250
*Radius 055 only possible with e-chains Series 2500 !
Supplement Part No. with required radius. Example: 2500.05D36.100.0
Series 24002500 | Interior separation for extender crossbars (not for Series 2450)
2,5
25/41.1
47 41
Standard separator, wide base unassembled 25/41.1 assembled 25/41.1.1 Full-width shelf, lockable * unassembled 2300.X assembled 2310.X
Standard separator, wide base

For maximum locking strength and safe standing. In standard configuration separators are assembled every 2nd link!
10
2,5
Full-width shelf locks safely into separators on both ends, fixed width possible. Separators can be moved freely over the shelf in horizontal direction. Usable in 3 levels. Product range page 5.149
X -1
Note: Only suitable for e-chain Series 2400/2500!
Simple one-piece support trays according to your requirements and specification. Order example - support tray with bracket, length 1,0 m, color black: Part No. S9.011.05.1000.0 The complete range with order options from page 9.70
2400 2450 2480 2500


S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 055* 110 142 265 075 150 162 330 100 100 380 644 204 125 100 440 736 244 150 100 590 1012 364 175 100 755 1242 504 200 100 950 1472 674 225 100 1040 1610 754
250 100 1130 1794 804
More details | For long travel applications

autoglide 2400.Bi.AG.R - self-guiding, no guide troughs - travel lengths 50 m
Self-guiding e-chainsystems - no need for guide troughs
vmax 1,5 m/s
page 9.90
NEW guidelok slimline F - Safe vertical guidance for e-chains

2
Travels up to 50 m height
vmax 7 m/s
For hanging applications e.g. high-speed rack feeders up to 7 m/s and 10 m/s . No swinging of the e-chain , high reliability through lever mechanism and guiding rails. Energy and data and all kinds of media in one single system. from page 9.98
from page 9.77
HRI

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
2400 2450 2480 2500

Bottom Clamp optionally attached inwards or outwards 2500.05.200.0 Order example BRi
HRi 2 x ha
ha
[mm]
HRa = 87
Part No. Part No. attached attached inwards outwards

960.30.125 960.30.150 960.30.175 960.30.175 960.30.200 960.30.150 960.30.150 960.30.175 960.30.200 960.30.225 960.30.225 960.30.250
.02 .03 .05
45 58 77 97 109 123 145
35
.07
27
.09 .10 .12
12
4,9
M6 x16
Insert for the installation set "Heavy-Duty": 971.50.XXX instead of 960.30.XXX on the right column "attached outwards"
18
Length of the C-profile according to dimension BRi (see table) Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic,
2m Glide strips, plastic, 2 m (without glide strips on request) Optional: Silencer profile, rubber Components, installation set "Basic": Bottom clamp, aluminum C-profile, galvanized steel table Screw M6 x 16 Sliding nut M6 Interface connector, plastic
Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets Module for the fixed end Order text: 1 set
page 9.16
971.30.SL
Part No. 971.31.SL Part No. 960.30. 125 Part No. 971.80
Option: For an additional noise dampening with silencer profile, please add Index A - Example:
Part No. 971.30.SLA
nMon = nRi + 1
nRi x 2000 mm
Principle sketch: Number of installation sets to be installed = Number of trough sections + 1 Details about Alu "SuperTrough" and the "Heavy Duty" version for heavy machinery
from page 9.24

2400 2450 2480 2500



NC
2400.03.R.0
S2400.03.R.0
2400.03.R.0.NC
2400.03.R1/R2.0
2500.03.R.0
S2450.03.R.0
2500.03.R.0.NC
2500.03.R1/R2.0
2450.03.R.0
S2480.03.R.0
2450.03.R.0.NC
2450.03.R1/R2.0**
2480.03.R.0
2480.03.R.0.NC
2480.03.R1/R2.0**
Delivery time: 3-5 work days
Delivery time: 10 work days


Low-noise option Low-noise option NCVersion RBRVersion XXLMaterial HTMaterial* ESDMaterial NCVersion RBRVersion XXLMaterial HTMaterial* ESDMaterial
S2400.03.R.0.XXL
S2480.03.R.0.HT 2480.30.R.0.HT.NC 2480.03.R1/R2.0.HT
S2400.03.R.0.ESD 2400.03.R.0.ESD.NC 2400.03.R1/R2.0.ESD
2480.30.R1/R2.0.HT
2400.03.R.0.ESD.NC 2400.03.R1/R2.0.ESD

2400 2450 2480 2500


+25%
2400.03.R.0.XXL
2480/2450.03.R.0.HT
Complete e-tube**
2400.03.R.0.ESD
2500.03.R.0.XXL
2480/2450.03HT.R.0
Bottom only
2500.03.R.0.ESD
2450.03.R.0.XXL
2450.03.R.0.ESD
2480.03.R.0.XXL
2480.03.R.0.ESD
Delivery time: 1-2 weeks

**Lower part made of XXL-Material

e-chain (1,0 m)
2500.03.100.0 2100.34PZB+ 2 x 211
Order text: 1,0 m 2500.03.100.0 + 2100.34PZB + 2 x Part No. 211
Order key
2500.03.100.0
Standard color black Bending radius R Width index Series / Type

Color
Color

5.181
2600 2650 2680 2700
Optimal height, high stablitity
Many mounting options with or without strain relief
35
35
When to use Series 2600265026802700: If a medium-sized, stable system with an inner height of 35 mm is required (e-chains , half and full e-tubes) If inner widths up to 175 mm are required For unsupported lengths up to 2,70 m and fill weights up to 8,0 kg/m For long travels up to 120 m If an optimized system for quick opening of crossbars from left or right is required
When to use a different igus Series: If more stability is required System E4.1, Series E4.32, page 7.42 For simple applications and easy filling easy chain , Series E26, page 3.46 If e-tubes with smaller bending radii are required e-tubes E2, Series R58, page 6.34



5.182

HF H FLG
2600 2650 2680 2700
10 8.0 6.0 4.0 2.0
FLB
S (FLG) S (FLB)
FLB
FLG
1.5
1.0
0.5
2.5
3.0
3.5
S D S/2
Technical Data
HF = H + 35
Moving end
R+6 56 50
Fixed end
H - 50
R H
063* 176
075* 200
100 250
125 300
150 350
175 400
200 450
250 550 359 900
2600 2650 2680 2700
...2600
...2700
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
2600
[kg/m]
2700
[kg/m]
2600. 05 .R.0 2600. 06 .R.0 2600. 07 .R.0 2600. 09 .R.0 2600. 10 .R.0 2600. 12 .R.0 2600. 15 .R.0 2600. 17 .R.0
2700. 05 .R.0 2700. 06 .R.0 2700. 07 .R.0 2700. 09 .R.0 2700. 10 .R.0 2700. 12 .R.0 2700. 15 .R.0 2700. 17 .R.0
50 65 75 90 100 125 150 175
66 81 91 106 116 141 166 194
| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250
1,17 1,24 1,30 1,37 1,39 1,48 1,62 1,85
1,17 1,24 1,30 1,37 1,39 1,48 1,62 1,85

Order key
2600. 05. 100. 0 2700. 05. 100. 0
e-chain e-chain
Ba Bi
2700
32 max.
2600
35
page 5.141
50
2600 2650 2680 2700
...2650
...2680
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
2650
[kg/m]
2680
[kg/m]
2650. 05 .R.0 2650. 06 .R.0 2650. 07 .R.0 2650. 09 .R.0 2650. 10 .R.0 2650. 12 .R.0 2650. 15 .R.0
2680. 05 .R.0 2680. 06 .R.0 2680. 07 .R.0 2680. 09 .R.0 2680. 10 .R.0 2680. 12 .R.0 2680. 15 .R.0
50 65 75 90 100 125 150 175
66 81 91 106 116 141 166 194
| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250
1,25 1,36 1,40 1,55 1,61 1,70 1,80 2,00
1,33 1,43 1,51 1,62 1,81 1,99 2,17 2,35
2650. 17 .R.0** 2680. 17 .R.0**
**Width available upon request. Delivery time approx. 6-8 weeks after order. *Radius Series 2650/2680 available upon request. Delivery time approx. 1-2 weeks after order. Radii 063, 075: the e-tube is not completely enclosed. Please consult igus !
.
Order key
2650. 05. 100. 0 2680. 05. 100. 0
Ba Bi
32 max.
2650/2680
35
page 5.141
50
2600 2650 2680 2700
...5 dB(A)

R Bending radii
[mm]
Bi
[mm]
S2600. 05 S2600. 06 S2600. 07 S2600. 09 S2600. 10 S2600. 12 S2600. 15 S2600. 17
S2650. 05 S2650. 06 S2650. 07 S2650. 09 S2650. 10 S2650. 12 S2650. 15 S2680. 17**
S2680. 05 .R.0 S2680. 06 .R.0 S2680. 07 .R.0 S2680. 09 .R.0 S2680. 10 .R.0 S2680. 12 .R.0 S2680. 15 .R.0 S2680. 17**.R.0
| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250
50 65 75 90 100 125 150 175

2600265026802700 E2/000 application example
2600 2650 2680 2700
E2/000 - dirt-unsensible e-chain which saves installation space. Machine tool for workpieces pictured here
2600 2700

75% less wear...

Abrasion



Interior separation single order - Delivery time 24h or today.*


X - 6 mm (X - 1 mm)
2600 2700
10
3,4
17,5
10
35.1.1
35.2.1
35.3.1
3210.X
see next page
Standard separator,
35.1

wide base unassembled assembled Separator, narrow head unassembled assembled Separator, narrow base unassembled assembled Separator, asymmetrical unassembled assembled 35.4 35.4.1 35.3 35.3.1 35.2 35.2.1 35.1 35.1.1
12 4 3
35.2

12 3

35.3
7 3

35.4
2 7
12
3,4
X -1
Full-width shelf locks safely into separators on both ends, fixed width possible. To be used as full-width shelf for a consequent subdivision or as shelf for a pattern system in 3 levels.
*Available upon request. Delivery time approx. 1-2 weeks after intake of order

Width X [mm] unassembled assembled 050 3200.050 3210.050 075 3200.075 3210.075 100 3200.100 3210.100 Width X [mm] unassembled assembled Width X [mm] unassembled assembled 115 3200.115 3210.115 175 3200.175 3210.175 125 3200.125 3210.125 150 3200.150 3210.150
17,5
35.4.1
35
2600 2650 2680 2700

e-chains
e-tubes
e-chains
5 5 5
2,5
16,25
7,5
16,25
269
26511
5 5
221.X
261
215.09
261.24
Separators, spacers, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain link!
2,5
10 6 4
12 3
unassembled 26501 assembled 26511 Separator, for e-chains
Separator 260 (e-chains only) For a simple vertical subdivision on e-chains .

12 3
260 261
Separator, wide base* for e-chains
24
unassembled 260.24 assembled 261.24 Spacer* e-chains


Separators can be fixed in position. Only mountable onto the fixed crossbar. (*for side-mounted applications)
unassembled 205.09 assembled 215.09 Full-width shelf e-chains /e-tubes
X-1
Full-width shelf 220.X (e-chains and e-tubes) This option makes sense in applications with many thin
2,5
cables with similar diameters. For a consequent subdivision. Full-width shelves can be arranged at 5 different heights (in 5 mm increments).
assembled
Full-width shelves
Width X [mm] 050 065 075
220.50 220.65 220.75
221.50 221.65 221.75
Width X [mm] 090 100 125
unassembled
220.90 220.100 220.125
221.90 221.100 221.125
unassembled
220.150 220.175
35
assembled
221.150 221.175

e-chains
2600 2650 2680 2700
e-chains /e-tubes
Optional
5 5 5
2,5
265
7,5
X-7
263
267
2210.X
277
Shelves - In the standard configuration separators are assembled every 2nd e-chain link
Slotted middle plate for e-chains
To achieve a modular shelving by shelf 2200.X arranged 262 263 at 5 different heights (in 5 mm increments)
10 2,5
unassembled assembled Slotted separator for e-chains
For a very fine subdivision. No retrofitting into an existing 266 267 separation system without dismantling the interior separators first.
10 2,5
Open slotted separator for e-chains / e-tubes
Open slotted separator 276 (e-chains and e-tubes) Quick assembly - retrofitting into an existing interior separation
10 4
276 277
system without dismantling.
Side plate 264 (e-chains only) Works like middle plate.
7
2,5
264 265
Allows modular shelving close to the side links.
X X-7
Shelf for e-chains / e-tubes
Shelf 2200.X ((e-chains and e-tubes)
For applications involving many cables with different diameters, shelves can be arranged at alternate heights. They can be arranged at 5 different heights (in 5 mm increments).
Shelves
Width X [mm] 018 023 028 033 038
2200.18 2200.23 2200.28 2200.33 2200.38

4
2210.18 2210.23 2210.28 2210.33 2210.38
Width X [mm] 043 048 058 068 073
unassembled
assembled
2200.43 2200.48 2200.58 2200.68 2200.73
2210.43 2210.48 2210.58 2210.68 2210.73
Width X [mm] 088 099 124 149
5 5
267
unassembled
35
assembled
2200.88 2200.99 2200.124 2200.149
2210.88 2210.99 2210.124 2210.149

Strain relief separator 262.Z (e-chains only) Can be integrated into the mounting bracket and can be placed there at any point. It combines strain relief and interior separation.
10
10
unassembled 262.Z assembled 263.Z
5.191
2600 2650 2680 2700

16/90 17

34
17
10
Ba + 2
40
A A
Ba + 2
40 t=8
Moving end
90 48-50 48-50 90 90
t=8 6,1
11,5
45
17 54 54
17 8
90 45 Fixed end
For width index 05. 06. 07. 09. 10. 12. 15. 17.
Part No. Dim. A Number full set without [mm] of teeth 30 45 55 70 80 105 130 155 5 5 7 9 10 12 15 17 Part No. structure (pivoting) 2605. 34 PZB A1
tiewrap plate 10 cable tiewraps tiewrap plate 2605.34PZB 2605.34PZBK1 2605.34PZ 2606.34PZB 2606.34PZBK1 2606.34PZ 2607.34PZB 2609.34PZB 2610.34PZB 2612.34PZB 2615.34PZB 2617.34PZB 2607.34PZBK1 2609.34PZBK1 2610.34PZBK1 2612.34PZBK1 2615.34PZBK1 2617.34PZBK1 2607.34PZ 2609.34PZ 2610.34PZ 2612.34PZ 2615.34PZ 2617.34PZ
Standard For tight installation conditions Strain relief with detachable chainfix tiewrap plates Corrosion resistant Variable traverse angle Various installation options on the fixed end and/or the moving end
A1
A2
A3
A4
Single-part order Mounting bracket Moving end 2605. 3 PZB A1 2605. 4 PZB A1
Possible installation conditions for assembled, pivoting mounting brackets. For the preassembled mode please add index A1... A4 e.g. 2605.34PZBA1


34 16/90 17
2600 2650 2680 2700

17
10
Ba + 2
40
A
t=8 6,1
11,5
t=8
Ba + 2
40
A
Moving end
17 54 54
17 8
Fixed end
For width index 05. 06. 07. 09. 10. 12. 15. 17.
Part No. Dim. A Number full set without [mm] of teeth 30 45 55 70 80 105 130 155 5 5 7 9 10 12 15 17 Part No. structure (locking) 2605. 12 PZB A1
tiewrap plate 10 cable tiewraps tiewrap plate 2605.12PZB 2605.12PZBK1 2605.12PZ 2606.12PZB 2606.12PZBK1 2606.12PZ 2607.12PZB 2609.12PZB 2610.12PZB 2612.12PZB 2615.12PZB 2617.12PZB 2607.12PZBK1 2609.12PZBK1 2610.12PZBK1 2612.12PZBK1 2615.12PZBK1 2617.12PZBK1 2607.12PZ 2609.12PZ 2610.12PZ 2612.12PZ 2615.12PZ 2617.12PZ
Locked connections At very high speed and/or acceleration If space is limited for height (the HF measurement) Various installation options on the fixed end and/or the moving end
A1
A2
A3
A4
Single-part order Mounting bracket Moving end 2605. 1 PZB A1 (preassembled + tiewrap plate) Mounting bracket Fixed end 2605. 2 PZB A1
Possible installation conditions for assembled, locking mounting brackets. For the preassembled mode please add index A1... A4 e.g. 2605.12PZBA1
2600 2700


5,5
Fixed end 26001...2
Frontal view of KMA

5,5
Bi + 19 = B
Bi + 8 = A Bi + 19 = B
Bi + 8 = A
Bi + 8 = A
Moving end
Bi - 6
45 45 45
28,5
72
72
28,5
45
19
Fixed end
For width index 05. 06. 07. 09. 10. 12. 15.
Part No. full set with C-profile 26001.05.12.C 26001.06.12.C 26001.07.12.C 26001.09.12.C 26001.10.12.C 26001.12.12.C 26001.15.12.C
Part No. full set without C-profile 26001.05.12 26001.06.12 26001.07.12 26001.09.12 26001.10.12 26001.12.12 26001.15.12
Dim. A
[mm]
Dim. B
[mm]
58 73 83 98 108 133 158
69 84 94 109 119 144 169
Bolted connection outside of chain cross-section possible For tight installation conditions Universally mountable with attachment capability on all sides C-profile option Option: threaded sockets upon request
17. 26001.17.12.C 26001.17.12 183 194 KMA pivoting to one side: Moving end 26101...3 / Fixed end 26101...4
Part No. structure (pivoting) - e-chain 26001. 05. 12.C A

Amust be indicated on preassembled configurations Full set with integrated C-profile Width index KMA pivoting
These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 26001.05.12.C A
Single-part order Mounting bracket Moving end 26001. 05. 1.C A 26001. 05. 2.C A
(preassembled + C-profile)


5,5
2600 2700
Fixed end 26101...2
Frontal view of KMA

5,5
Bi + 19 = B
Bi + 8 = A Bi + 19 = B
Bi + 8 = A
28,5
72
72
28,5
19
Bi + 8 = A
Moving end
Bi - 6
Fixed end
For width index 05. 06. 07. 09. 10. 12. 15. 17.
Part No. full set with C-profile 26101.05.12.C 26101.06.12.C 26101.07.12.C 26101.09.12.C 26101.10.12.C 26101.12.12.C 26101.15.12.C 26101.17.12.C
Part No. full set without C-profile 26101.05.12 26101.06.12 26101.07.12 26101.09.12 26101.10.12 26101.12.12 26101.15.12 26101.17.12
Dim. A
[mm]
Dim. B
[mm]
58 73 83 98 108 133 158 183
69 84 94 109 119 144 169 194
Bolted connection outside of chain cross-section possible At very high speed and/or acceleration Universally mountable C-profile option Option: threaded sockets upon request
Part No. structure (locking) - e-chain 26101. 05. 12.C A

Amust be indicated on preassembled configurations Full set with integrated C-profile Width index KMA locking
These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 26101.05.12.C A

2650 2680

Moving end 2650 = 26500...1 2680 = 26800...1

5,5
Fixed end 2650 = 26500...2 2680 = 26800...2
Frontal view of KMA

5,5
Bi + 19 = B
Bi + 8 = A Bi + 19 = B
Bi + 8 = A
Bi + 8 = A
Moving end
Bi - 6
28 10
28,5 72 72 28,5 19
Fixed end
For width index 05. 06. 07. 09. 10. 12. 15. 17.
Part No. full set with C-profile 26500 | 26800 .05.12.C 26500 | 26800 .06.12.C 26500 | 26800 .07.12.C 26500 | 26800 .09.12.C 26500 | 26800 .10.12.C 26500 | 26800 .12.12.C 26500 | 26800 .15.12.C 26500 | 26800 .17.12.C
Part No. full set without C-profile 26500 | 26800 .05.12 26500 | 26800 .06.12 26500 | 26800 .07.12 26500 | 26800 .09.12 26500 | 26800 .10.12 26500 | 26800 .12.12 26500 | 26800 .15.12 26500 | 26800 .17.12
Dim. A
[mm]
Dim. B
[mm]
58 73 83 98 108 133 158 183
69 84 94 109 119 144 169 194
Part No. structure (pivoting) - e-tube 26500. 05. 12.C A

Amust be indicated on preassembled configurations Full set with integrated C-profile Width index KMA pivoting Half e-tube
These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 26500.05.12.CA


Moving end 2650 = 26510...1 2680 = 26810...1
5,5
2650 2680
Fixed end 2650 = 26510...2 2680 = 26810...2
Frontal view of KMA

5,5
Bi + 19 = B
Bi + 8 = A Bi + 19 = B
Bi + 8 = A
28,5
72
72
28,5 19
Bi + 8 = A
Moving end
Bi - 6
Fixed end
For width index 05. 06. 07. 09. 10. 12. 15. 17.
Part No. full set with C-profile 26510 | 26810 .05.12.C 26510 | 26810 .06.12.C 26510 | 26810 .07.12.C 26510 | 26810 .09.12.C 26510 | 26810 .10.12.C 26510 | 26810 .12.12.C 26510 | 26810 .15.12.C 26510 | 26810 .17.12.C
Part No. full set without C-profile 26510 | 26810 .05.12 26510 | 26810 .06.12 26510 | 26810 .07.12 26510 | 26810 .09.12 26510 | 26810 .10.12 26510 | 26810 .12.12 26510 | 26810 .15.12 26510 | 26810 .17.12
Dim. A
[mm]
Dim. B
[mm]
58 73 83 98 108 133 158 183
69 84 94 109 119 144 169 194
KMA locking Part No. 26510... for half e-tube Series 2650 KMA locking Part No. 26810... for full e-tube Series 2680
Part No. structure (locking) - e-tube 26510. 05. 12.C A

Amust be indicated on preassembled configurations Full set with integrated C-profile Width index KMA locking Half e-tube

2600 2650 2680 2700
Moving end 260.1
Fixed end 260.2*
Moving end 260.1
Fixed end 260.2
Moving end
7 7 3 7 3 3
7 3
56
24 56
56
24 56
Fixed end
For width index 05. 06. 07. 09. 10. 12. 15.
Part No. full set 260.12 260.12 260.12 260.12 260.12 260.12 260.12
Dim. A
[mm]
Dim. B
[mm]
37 52 62 77 87 112 137
83 98 108 123 133 158 183 209
17. 260.12 260.12.E 163 Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled!

Mounting bracket Full set, 4 parts 2 with pin / 2 with bore Mounting bracket
Possible installation conditions - further installation angles Possible installation conditions - further installation angles
installation sketch installation sketch
Single-part order Mounting bracket Moving end 260. 1 (1 part left / right) Mounting bracket Fixed end 260. 2

NEW in this catalog
63 27005.07.D58 27005.15.D58 138,1 35/62.1
2600 2650 2680 2700
62
62
58
74
58
50
75 91,2
3200.XX 150 166,2
Suitable for hoses with an outer diameter of max. 58 mm Optionally openable along the inner or outer radius, swivelling Modular interior separation Part No. 35/62.1 Cable-friendly design of extender crossbar and interior separation High holding force of the extender crossbar
Ba
[mm]
Bi
[mm]
R Bending radii
[mm]
2600. 07 D58.R.0 2600. 15 D36.R.0
2700. 07 D58.R.0 2700. 15 D36.R.0
2650. 07 D58.R.0 2650. 15 D36.R.0
75 91 150 166
| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250
*Radius 063 and 075 only possible with e-chains Series 2700 !
Series 260027002650 | Interior separation for extender crossbars

3
35/62.1

For maximum locking strength and safe standing. In standard configuration separators are assembled every 2nd link!
12
3,4
68 62
X -1
Simple one-piece support trays according to your requirements and specification. Order example - support tray with bracket, length 1,0 m, color black: Part No. S9.011.15.1000.0. The complete range with order options from page 9.70
2600 2650 2680 2700


S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 063* 130 140 335 075* 150 150 375 100 166 350 616 144 125 166 475 784 244 150 166 500 896 244 175 166 655 1120 374 200 166 770 1288 464
250 166 950 1624 594

vmax 1,5 m/s
page 9.90

2
vmax 7 m/s
from page 9.77
HRI

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
2600 2650 2680 2700

Bottom Clamp optionally attached inwards or outwards 2700.05.100.0 Order example BRi
[mm]
HRi 2 x ha HRa = 117
ha

960.30.150 960.30.150 960.30.175 960.30.175 960.30.200 960.30.225 960.30.250 960.30.175 960.30.200 960.30.200 960.30.225 960.30.225 960.30.250 960.30.275 960.30.300
.05 .06 .07
70 85 95 110 120 145 170 198
50
.09 .10
27
.12 .15
12
4,9
M6 x16
.17
18
page 9.16
972.30.SL
Part No. 972.32.SL Part No.960.30. 150 Part No. 972.81
Part No. 972.30.SLA
nMon = nRi + 1
nRi x 2000 mm
from page 9.30

2600 2650 2680 2700



NC
2600.05.R.0
S2600.05.R.0
2600.05.R.0.NC
2600.05.R1/R2.0
2700.05.R.0
S2650.05.R.0
2700.05.R.0.NC
2700.05.R1/R2.0
2650.05.R.0
S2680.05.R.0
2650.05.R.0.NC
2650.05.R1/R2.0**
2680.05.R.0
2680.05.R.0.NC
2680.05.R1/R2.0**


S2600.05.R.0.XXL
S2680.05.R.0.HT 2680.05.R.0.HT.NC 2680.05.R1/R2.0.HT
S2600.05.R.0.ESD 2600.05.R.0.ESD.NC 2600.05.R1/R2.0.ESD
2680.05.R1/R2.0.HT
2600.05.R.0.ESD.NC 2600.05.R1/R2.0.ESD

2600 2650 2680 2700


+25%
2600.05.R.0.XXL
2680/2650.05.R.0.HT
Complete e-tube**
2600.05.R.0.ESD
2700.05.R.0.XXL
2680/2650.05HT.R.0
Bottom only
2700.05.R.0.ESD
2650.05.R.0.XXL
2650.05.R.0.ESD
2680.05.R.0.XXL
2680.05.R.0.ESD


e-chain (1,0 m)
2700.05.100.0 2610.34PZB 2 x 35.1
Order text: 1,0 m 2700.05.100.0 + 2610.34PZB + 2 x Part No. 35.1
Order key
2700.05.100.0
Standard color black Bending radius R Width Series / Type

Color
Color

5.203
3400 3450 3480 3500
Series 3400345034803500 Introduction

Large inner height, high stablitity
Many mounting options with or without strain relief
45
45
When to use Series 3400345034803500: If a medium-sized, stable system with an inner height of 21 mm is required (e-chains , half and full e-tubes) If inner widths up to 250 mm are required For unsupported lengths up to 3,0 m and fill weights up to 13 kg/m For long travels up to 150 m If an optimized system for quick opening of crossbars from left or right is required
When to use a different igus Series: If more stability is required System E4.1, Series E4.42, page 7.60 For simple applications and easy filling easy chain , Series E300, page 3.52

Lateral glide surfaces Open E2/000 e-chains in a flash with the e-chain opener page 5.136


5.204

Fill weight [kg/m] 20 Example 10 8.0 6.0 4.0 2.0 Fill weight = 2,0 [kg/m] Unsupported length FLB = 2,5 m Length of travel = 5,0 m
HF H S (FLG) S (FLB) FLB FLG
3400 3450 3480 3500
FLG
FLB
1.5
1.0
0.5
2.5
3.0
3.5
S D S/2
Technical Data
HF = H + 40
Moving end
R+6 67 64
Fixed end
H - 64
R H
075* 214
100* 264
125 314
150 364
200 464
250 564
300 664
3400 3450 3480 3500
...3400
...3500
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
3400
[kg/m]
3500
[kg/m]
3400. 050 .R.0 3400. 075 .R.0 3400. 100 .R.0 3400. 115 .R.0 3400. 125 .R.0 3400. 150 .R.0 3400. 175 .R.0 3400. 200 .R.0 3400. 225 .R.0 3400. 250 .R.0
3500. 050 .R.0 3500. 075 .R.0 3500. 100 .R.0 3500. 115 .R.0 3500. 125 .R.0 3500. 150 .R.0 3500. 175 .R.0 3500. 200 .R.0 3500. 225 .R.0 3500. 250 .R.0
50 75 100 115 125 150 175 200 225 250
70 95 120 135 145 170 195 220 245 270
| 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300
1,60 1,78 1,93 1,99 2,03 2,17 2,28 2,45 2,59 2,73
1,60 1,78 1,93 1,99 2,03 2,17 2,28 2,45 2,59 2,73

Order key
3400. 075. 200. 0 3500. 075. 200. 0
e-chain e-chain
Ba Bi
3500
42 max.
3400
45

page 5.141

64
3400 3450 3480 3500
...3450
...3480
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
3450
[kg/m]
3480
[kg/m]
3450. 050 .R.0 3450. 075 .R.0 3450. 100 .R.0 3450. 115 .R.0 3450. 125 .R.0 3450. 150 .R.0 3450. 175 .R.0 3450. 200 .R.0 3450. 225 .R.0 3450. 250 .R.0
3480. 050 .R.0 3480. 075 .R.0 3480. 100 .R.0 3480. 115 .R.0 3480. 125 .R.0 3480. 150 .R.0 3480. 175 .R.0 3480. 200 .R.0 3480. 225 .R.0 3480. 250 .R.0
50 75 100 115 125 150 175 200 225 250
70 95 120 135 145 170 195 220 245 270
| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300
1,77 1,95 2,15 2,30 2,42 2,60 2,75 2,90 3,15 3,30
1,96 2,07 2,30 2,46 2,49 2,62 2,80 2,94 3,12 3,28
.
Order key
3450. 075. 200. 0 3480. 075. 200. 0
Ba Bi
42 max.
3450/3480
45
page 5.141
64
3400 3450 3480 3500
...5 dB(A)

R Bending radii
[mm]
Bi
[mm]
S3400. 050 S3400. 075 S3400. 100 S3400. 115 S3400. 125 S3400. 150 S3400. 175 S3400. 200 S3400. 225 S3400. 250
S3450. 050 S3450. 075 S3450. 100 S3450. 115 S3450. 125 S3450. 150 S3450. 175 S3450. 200 S3450. 225 S3450. 250
S3480. 050 S3480. 075 S3480. 100 S3480. 115 S3480. 125 S3480. 150 S3480. 175 S3480. 200 S3480. 225 S3480. 250
.R.0 .R.0 .R.0 .R.0 .R.0 .R.0 .R.0 .R.0 .R.0 .R.0
| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300
50 75 100 115 125 150 175 200 225 250
*Radius Series 3450/3480 available upon request. Delivery time approx. 1-2 weeks after order. Radii 075, 100: the e-tube is not completely enclosed. Please consult igus !

3400345034803500 E2/000 application example
3400 3450 3480 3500
E2/000 - stability for the energy supply system elevator in a Post Tower
3400 3450 3480 3500
3400345034803500 Interior separation Standard

75% less wear...

Abrasion



Interior separation single order - Delivery time 24h or today.*

3400345034803500 Interior separation Standard

X - 6 mm (X - 1 mm)
3400 3450 3480 3500
10
3,4
22,5
10
45.1.1
45.2.1
45.3.1
3210.X
In the standard configuration separators are assembled every 2nd e-chain link Suitable for e-chains and e-tubes Series 3400345034803500! Optional interior separation
22,5
45.4.1
next page
3
45.1
Standard separator, wide base unassembled assembled Separator, narrow head unassembled assembled Separator, narrow base unassembled assembled Separator, asymmetrical unassembled assembled 45.4 45.4.1 45.3 45.3.1 45.2 45.2.1 45.1 45.1.1

14 4 3
45.2

14 3
45.3

7 3
45.4

2 9
14
3,4
X -1
Full-width shelf locks safely into separators on both ends, fixed width possible. To be used as full-width shelf for a consequent subdivision or as shelf for a pattern system in 3 levels.
*Available upon request. Delivery time approx. 1-2 weeks after intake of order

Width X [mm] unassembled assembled 050 3200.050 3210.050 075 3200.075 3210.075 100 3200.100 3210.100 Width X [mm] unassembled assembled Width X [mm] unassembled assembled 115 3200.115 3210.115 175 3200.175 3210.175 125 3200.125 3210.125 150 3200.150 3210.150
45
3400 3450 3480 3500

e-chains
e-tubes
e-chains
3,4
20,8
12
7,5
312
312.24
20,8
34511
12
321.X
311
315.XX
Separators, spacers, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain link
10 2,5
14 8 2,5
14
unassembled 34501 assembled 34511 Separator for e-chains
2,5
Separator 301 (e-chains only) For a simple vertical subdivision on e-chains .

14
10 2,5
301 311
Separator, wide base* for e-chains
24
unassembled 302.24 assembled 312.24 Spacer* e-chains

Spacer* 305.XX (e-chains only)

Separators can be fixed in position. Only mountable onto the fixed crossbar. XX = width of spacer, available 8, 12 mm.
XX
unassembled 305.XX assembled 315.XX Full-width shelf for e-chains /e-tubes
X-1
Full-width shelf 320.X (e-chains and e-tubes) This option makes sense in applications with many thin cables
3,4
with similar diameters. For a consequent subdivision. Fullwidth shelves can be arranged at 3 different heights (in 12 mm increments).
assembled
Full-width shelves
Width X [mm] 050 075 100 115
320.050 320.075 320.100 320.115
321.050 321.075 321.100 321.115
Width X [mm] 125 150 175 200
unassembled
320.125 320.150 320.175 320.200
321.125 321.150 321.175 321.200
unassembled
45
assembled
320.225 320.250
321.225 321.250

e-chains
3400 3450 3480 3500
e-chains /e-tubes
Optional
5 5 5 55 5 5
20,8
2,5
313
7,5
314
20,8
2210.X
317
314
311.Z
34511.Z
Shelves - In the standard configuration separators are assembled every 2nd e-chain link
Slotted middle plate for e-chains
To achieve a modular shelving by shelf 2200.X arranged 304 314 at 7 different heights (in 5 mm increments)
10 3
Open slotted separator for e-chains / e-tubes
Open slotted separator 307 (e-chains and e-tubes)
Quick assembly - retrofitting into an existing interior separation system without dismantling.
14 4
307 317
Side plate 303 (e-chains only) Works like middle plate.
7
2,5
303 313
Allows modular shelving close to the side links.
X X-7
Shelf for e-chains / e-tubes
Shelf 2200.X (e-chains and e-tubes)
Shelves
Width X [mm] 018 023 028 033 038
Width X [mm] 043 048 058 068 073
unassembled
assembled
Width X [mm] 088 099 124 149
unassembled
2200.18 2200.23 2200.28 2200.33 2200.38

4
2210.18 2210.23 2210.28 2210.33 2210.38
2200.43 2200.48 2200.58 2200.68 2200.73
2210.43 2210.48 2210.58 2210.68 2210.73
2200.88 2200.99 2200.124 2200.149

Strain relief separator 301.Z (e-chains only) Can be integrated into the mounting bracket and can be placed there at any point. It combines strain relief and interior separation.
18 4
13
unassembled 301.Z assembled 311.Z Strain relief separator for e-tubes unassembled34501.Z assembled 34511.Z
Strain relief separator 34501.Z (e-tubes only) Can be integrated into the mounting bracket and can be placed there at any point. It combines strain relief and interior separation. 5.213
14
13
45
assembled
2210.88 2210.99 2210.124 2210.149
3400 3450 3480 3500

16/90 17
17

34
10
40
A A Ba
40 t=8
Ba
Moving end
90 53 90 53 90 53 90
t=8 8,2
53
20 60 60 20 8 2
Fixed end
For width index 050. 075. 100. 115. 125. 150. 175. 200. 225. 250.
Part No. Dim. A Number full set without [mm] of teeth 28 53 78 93 103 128 153 178 203 228 5 7 10 11 12 15 17 20 22 25 Standard For tight installation conditions Strain relief with detachable chainfix tiewrap plates Corrosion resistant Variable traverse angle Various installation options on the fixed end and/or the moving end Part No. structure (pivoting) 3075. 34 PZB A1
tiewrap plate 10 cable tiewraps tiewrap plate 3050.34PZB 3050.34PZBK1 3050.34PZ 3075.34PZB 3075.34PZBK1 3075.34PZ 3100.34PZB 3115.34PZB 3125.34PZB 3150.34PZB 3175.34PZB 3200.34PZB 3225.34PZB 3250.34PZB 3100.34PZBK1 3115.34PZBK1 3125.34PZBK1 3150.34PZBK1 3175.34PZBK1 3200.34PZBK1 3225.34PZBK1 3250.34PZBK1 3100.34PZ 3115.34PZ 3125.34PZ 3150.34PZ 3175.34PZ 3200.34PZ 3225.34PZ 3250.34PZ
A1
A2
A3
A4


34
3400 3450 3480 3500

16/90 17
17
10
40
A Ba A
40 t=8
Ba
Moving end
t=8 8,2
20 60 60
20 8
Fixed end
For width index 050. 075. 100. 115. 125. 150. 175. 200. 225. 250.
Dim. A Number Part No. full set without [mm] of teeth 28 53 78 93 103 128 153 178 203 228 5 7 10 11 12 15 17 20 22 25 Locked connections At very high speed and/or acceleration If space is limited for height (the HF measurement) Various installation options on the fixed end and/or the moving end
tiewrap plate 10 cable tiewraps tiewrap plate 3050.12PZB 3050.12PZBK1 3050.12PZ 3075.12PZB 3075.12PZBK1 3075.12PZ 3100.12PZB 3115.12PZB 3125.12PZB 3150.12PZB 3175.12PZB 3200.12PZB 3225.12PZB 3250.12PZB 3100.12PZBK1 3115.12PZBK1 3125.12PZBK1 3150.12PZBK1 3175.12PZBK1 3200.12PZBK1 3225.12PZBK1 3250.12PZBK1 3100.12PZ 3115.12PZ 3125.12PZ 3150.12PZ 3175.12PZ 3200.12PZ 3225.12PZ 3250.12PZ
Part No. structure (locking) 3075. 12 PZB A1

A1
A2
A3
A4

3400 3500


5,5
Fixed end 34001...2
Frontal view of KMA

5,5
Bi + 24 = B
Bi +13 = A Bi + 24 = B
Bi +13 = A
Bi +13 = A
Moving end
45 45 45 45
Fixed end
15
82
82
15
22
For width index 050. 075. 100. 115. 125. 150. 175. 200. 225. 250.
Part No. full set with C-profile 34001.050.12.C 34001.075.12.C 34001.100.12.C 34001.115.12.C 34001.125.12.C 34001.150.12.C 34001.175.12.C 34001.200.12.C 34001.225.12.C 34001.250.12.C
Part No. full set without C-profile 34001.050.12 34001.075.12 34001.100.12 34001.115.12 34001.125.12 34001.150.12 34001.175.12 34001.200.12 34001.225.12 34001.250.12
Dim. A
[mm]
Bi
Dim. B
[mm]
63 88 113 128 138 163 188 213 238 263
74 99 124 139 149 174 199 224 249 274
Part No. structure (pivoting) - e-chain 34001. 075. 12.C A

Amust be indicated on preassembled configurations Full set with integrated C-profile Width index KMA pivoting
KMA pivoting to one side: Moving end 34001...3 / Fixed end Art. Nr. 34001...4
Single-part order Mounting bracket Moving end 34001. 075. 1.C A (preassembled + C-profile) Mounting bracket Fixed end 34001. 075. 2.C A (preassembled + C-profile)

5,5
3400 3500
Fixed end 34101...2
Frontal view of KMA

5,5
Bi + 24 = B
Bi +13 = A Bi + 24 = B
Bi +13 = A
Bi +13 = A
Moving end
Bi
15
82
82
15
22
Fixed end
For width index 050. 075. 100. 115. 125. 150. 175. 200. 225. 250.
Part No. full set with C-profile 34101.050.12.C 34101.075.12.C 34101.100.12.C 34101.115.12.C 34101.125.12.C 34101.150.12.C 34101.175.12.C 34101.200.12.C 34101.225.12.C 34101.250.12.C
Part No. full set without C-profile 34101.050.12 34101.075.12 34101.100.12 34101.115.12 34101.125.12 34101.150.12 34101.175.12 34101.200.12 34101.225.12 34101.250.12
Dim. A
[mm]
Dim. B
[mm]
63 88 113 128 138 163 188 213 238 263
74 99 124 139 149 174 199 224 249 274
Part No. structure (locking) - e-chain 34101. 075. 12.C A

Amust be indicated on preassembled configurations Full set with integrated C-profile Width index KMA locking
3450 3480

Moving end 3450 = 34500...1 3480 = 34800...1

5,5
Fixed end 3450 = 34500...2 3480 = 34800...2
Frontal view of KMA

5,5
Bi + 24 = B Bi +13 = A
Bi +13 = A Bi + 24 = B
Moving end
Bi +13 = A Bi
5 24 5 10
15
82
82
15
22
Fixed end
For width index 050. 075. 100. 115. 125. 150. 175. 200. 225. 250.
Part No. full set with C-profile 34500 | 34800 .050.12.C 34500 | 34800 .075.12.C 34500 | 34800 .100.12.C 34500 | 34800 .115.12.C 34500 | 34800 .125.12.C 34500 | 34800 .150.12.C 34500 | 34800 .175.12.C 34500 | 34800 .200.12.C 34500 | 34800 .225.12.C 34500 | 34800 .250.12.C
Part No. full set without C-profile 34500 | 34800 .050.12 34500 | 34800 .075.12 34500 | 34800 .100.12 34500 | 34800 .115.12 34500 | 34800 .125.12 34500 | 34800 .150.12 34500 | 34800 .175.12 34500 | 34800 .200.12 34500 | 34800 .225.12 34500 | 34800 .250.12
Dim. A
[mm]
Dim. B
[mm]
63 88 113 128 138 163 188 213 238 263
74 99 124 139 149 174 199 224 249 274
Part No. structure (pivoting) - e-tube 34500. 075. 12.C A

Amust be indicated on preassembled configurations Full set with integrated C-profile Width index KMA pivoting Half e-tube

Moving end 3450 = 34510...1 3480 = 34810...1
5,5
3450 3480
Fixed end 3450 = 34510...2 3480 = 34810...2
Frontal view of KMA

5,5
Bi + 24 = B Bi +13 = A
Bi +13 = A Bi + 24 = B
Moving end
Bi +13 = A Bi
15
82
82
15
22
Fixed end
For width index 050. 075. 100. 115. 125. 150. 175. 200. 225. 250.
Part No. full set with C-profile 34510 | 34810 .050.12.C 34510 | 34810 .075.12.C 34510 | 34810 .100.12.C 34510 | 34810 .115.12.C 34510 | 34810 .125.12.C 34510 | 34810 .150.12.C 34510 | 34810 .175.12.C 34510 | 34810 .200.12.C 34510 | 34810 .225.12.C 34510 | 34810 .250.12.C
Part No. full set without C-profile 34510 | 34810 .050.12 34510 | 34810 .075.12 34510 | 34810 .100.12 34510 | 34810 .115.12 34510 | 34810 .125.12 34510 | 34810 .150.12 34510 | 34810 .175.12 34510 | 34810 .200.12 34510 | 34810 .225.12 34510 | 34810 .250.12
Dim. A
[mm]
Dim. B
[mm]
63 88 113 128 138 163 188 213 238 263
74 99 124 139 149 174 199 224 249 274
Part No. structure (locking) - e-tube 34510. 075. 12.C A

Amust be indicated on preassembled configurations Full set with integrated C-profile Width index KMA locking Half e-tube
These attachment types are triggered automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A e.g. 34510 .075.12.CA
3400 3450 3480 3500
Moving end 3000.1
Fixed end 3000.2*
Moving end 3000.1
Fixed end 3000.2
Moving end
53
12,5
12,5
9 12,5
12,5
53 53
87
35 87
12
87
35 87
12
53
Fixed end
For width index 050. 075. 100. 115. 125. 150. 175. 200. 225. 250.
Part No. full set 3000.12 3000.12 3000.12 3000.12 3000.12 3000.12 3000.12 3000.12 3000.12 3000.12
Dim. A
[mm]
Dim. B
[mm]
28 53 78 93 103 128 153
86 111 136 151 161 186 212 236 261 286
3000.12.E 178 3000.12.E 203 3000.12.E 228 Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled!

Single-part order Mounting bracket Moving end 3000. 1 (1 part left / right) Possible installation conditions - further installation angles installation sketch Mounting bracket Fixed end 3000. 2

NEW in this catalog
88 35005.100.D80 35005.200.D80 188 3200.XX 45/85.1
3400 3450 3480 3500
99,5 85
80
80
100 120
200 220
Suitable for hoses with an outer diameter of max. 80 mm Optionally openable along the inner or outer radius, swivelling Modular interior separation Part No. 45/85.1 Cable-friendly design of extender crossbar and interior separation High holding force of the extender crossbar
Ba
[mm]
Bi
[mm]
R Bending radii
[mm]
3400. 100 D80.R.0 3500. 100 D80.R.0 3450. 100 D80.R.0 3400. 200 D80.R.0 3500. 200 D80.R.0 3450. 200 D80.R.0
*Radius 075 and 100 only possible with e-chains Series 3500 !
100 120 200 220
| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300
Serie 340035003450 | Interior separation for extender crossbars

3
45/85.1
92 85

For maximum locking strength and safe standing. In standard configuration separators are assembled every 2nd link! .
14
3,4
X -1
3400 3450 3480 3500


S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 075* 150 208 370 100* 200 233 450 125 186 475 804 233 150 186 570 1005 303 200 186 780 1340 463 250 186 1010 1675 643 300 186 1150 1943 733

vmax 1,5 m/s
page 9.90

2
vmax 7 m/s
from page 9.77
HRI

BRa 41 28 BRi Ba + 4 Ba Bi 2 11
3400 3450 3480 3500

HRa = 144
ha
HRi 2 x ha
.050 .075 .100
74 99 124 139 149 174 199 224 249 274
960.40.175 960.40.200 960.40.200 960.40.225 960.40.250 960.40.275 960.40.300 960.40.325
960.40.200 960.40.225 960.40.250 960.40.275 960.40.275 960.40.300 960.40.325 960.40.350 960.40.375 960.40.400
64
.115 .125
45
.150 .175
M8 x20
18,4
.200
8
.225
18
.250
page 9.16
973.30.SL
Part No. 973.30.SLA
nMon = nRi + 1
nRi x 2000 mm
from page 9.32

3400 3450 3480 3500



NC
3400.075.R.0
S3400.075.R.0
3400.075.R.0.NC
3400.075.R1/R2.0
3500.075.R.0
S3450.075.R.0
3500.075.R.0.NC
3500.075.R1/R2.0
3450.075.R.0
S3480.075.R.0
3450.075.R.0.NC
3450.075.R1/R2.0**
3480.075.R.0
3480.075.R.0.NC
3480.075.R1/R2.0**


S3400.075.R.0.XXL
S3480.075.R.0.HT 3480.075.R.0.HT.NC
S3400.075.R.0.ESD 3400.075.R.0.ESD.NC
3480.075.R1/R2.0.HT 3400.075.R1/R2.0.ESD
3480.075.R1/R2.0.HT
3400.075.R.0.ESD.NC 3400.075.R1/R2.0.ESD

3400 3450 3480 3500


+25%
3400.075.R.0.XXL
3480/3450.075.R.0.HT 3400.075.R.0.ESD
Complete e-tube** e-chain snap-open along inner radius*
3500.075.R.0.XXL
3480/3450.075HT.R.0 3500.075.R.0.ESD
Bottom only e-chain snap-open along outer radius
3450.075.R.0.XXL
3450.075.R.0.ESD
3480.075.R.0.XXL
3480.075.R.0.ESD


e-chain (1,0 m)
3500.075.200.0 3150.34PZB 2 x 45.1
Order text: 1,0 m 3500.075.200.0 + 3150.34PZB + 2 x Part No. 45.1
Order key
3500.075.200.0
Standard color black Bending radius R Width Series / Type

Color
Color

5.225
255
E2 medium Series 255 Introduction
24
Small pitch, smooth running

Mounting with or without strain relief When to use Series 255: If a medium-sized, stable e-chain with a small pitch for very quiet operation and an inner height of 24 mm is required If inner widths up to 103 mm are required For unsupported lengths up to 1,8 m and fill weights up to 2,0 kg/m For long travels up to 100 m If snap-open capability of crossbars from both sides is required
Snap-open along both radii
When to use a different igus Series: If more stability is required System E4.1, Series E4.21, page 7.18 For simple applications and easy filling easy chain , Series E200, page 3.63 If snap-open capability of links from both sides is required System E4.1, Series E4.21, page 7.18

Small pitch for very quiet operation

5.226
www.igus.de/en/255
E2 medium Series 255 Dimensions Unsupported

HF H FLG
255
FLB
10 8.0 6.0 4.0 2.0
S (FLG) S (FLB)
FLB
1.5
FLG
1.0
0.5
2.5
3.0
3.5
S D S/2
Technical Data
HF = H + 25
Moving end
R+6 27,8 35
Fixed end
H - 35
R H +4 0
055 145
075 185
100 235
125 285
150 335
175 385
200 435
225 485 284 765
250 535 309 845
255
E2 medium Series 255 Product Range Standard
Series 255 | Snap-open along outer radius

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
255
[kg/m]
255. 03 .R.0 255. 05 .R.0 255. 07 .R.0 255. 10 .R.0
38 57 77 103
54 73 93 119
| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250
0,81 0,90 1,01 1,15
Order key
Dimensioning
Ba Bi Standard color black Bending radius R Width index (depends on Bi) Series / Type
255. 10. 200. 0
22 max.
24
255.10.200.0 = e-chain snap-open along outer radius, Bi 103 mm inner width, R 200 mm radius, color black More order examples and configuration options page 5.236

page 5.141

www.igus.de/en/255
35
E2 medium Series 255 Product Range Standard
255
Series 255 - also suitable for long travel applications
255
E2 medium Series 255 Interior separation Options
2,5
10,75
2,5
10,75
2552
221.X
2554
2554
2210.X
2552
Separators, full-width shelves, shelves - In the standard configuration separators are assembled every 2nd e-chain link
2,5
Standard slotted separator 2551 and slotted separator 2553

Vertical subdivision on e-chains . Due to its slot, it allows basic vertical/horizontal shelving arrangements (deter
10 4
2551 2552
mining which type of separator to use depends on any potential retrofit requirements).
10
2,5
2553 2554
Full-width shelf
X-1

This option makes sense in applications with many thin cables with similar diameters. For a consequent subdivision. Full-width shelves can be arranged at 3 different heights (in 5 mm increments).
for e-chains

2,5
Shelf
X X-7
for e-chains
Shelf 2200.X
Full-width shelves
220.38 220.57
221.38 221.57
unassembled
assembled
220.77 220.103
221.77 221.103
Shelves
Width X [mm] 018 023 028 033 038 043
Width X [mm] 048 058 068 073 088 099
unassembled
assembled
2200.18 2200.23 2200.28 2200.33 2200.38 2200.43
2210.18 2210.23 2210.28 2210.33 2210.38 2210.43
2200.48 2200.58 2200.68 2200.73 2200.88 2200.99
2210.48 2210.58 2210.68 2210.73 2210.88 2210.99
www.igus.de/en/255
24
2554
E2 medium Series 255 e-chain accessories
255
Space-saving and compact energy supply with lbt flizz Maintenance system, delivered preassembled with assembled igus Series 255 e-chain

255
E2 medium Series 255 Mounting brackets pivoting

Moving end 2...3PZ1(B)

32 12/90 17
Fixed end 2...4PZ1(B)

15
10
30
30
Moving end
Ba - 3
Ba + 1
90 45
45 90 90 45 45 90
A
t=7
6,1
10 40 40
10 8
Fixed end
Polymer pivoting | Standard - Universal for e-chains Recommended for unsupported and gliding applications
For width index 03. 05. 07. 10.
Part No. Dim. A Zhnefull set without [mm] zahl 25 44 64 90 4 6 8 10 Standard For tight installation conditions Strain relief with detachable chainfix tiewrap plates Corrosion resistant Variable traverse angle Various installation options on the fixed end and/or the moving end Part No. structure (pivoting) 2100. 34 PZB A1
tiewrap plate 10 cable tiewraps tiewrap plate 2030.34PZ1B 2030.34PZ1BK1 2030.34PZ1 2050.34PZ1B 2050.34PZ1BK1 2050.34PZ1 2070.34PZ1B 2070.34PZ1BK1 2100.34PZ1B 2100.34PZ1BK1 2070.34PZ1 2100.34PZ1
A1
A2
A3
A4

www.igus.de/en/255
E2 medium Series 255 Mounting brackets locking

Moving end 2...1PZ1(B)
32 12/90 17
255
Fixed end 2...2PZ1(B)

15
10
30
30
Moving end
Ba - 3
Ba + 1
53 53 90
6,1
t=7
90
10 40 40 10 8 2
Fixed end
Polymer locking | Universal for e-chains Recommended for vertical hanging and standing applications
For width index 03. 05. 07. 10.
Part No. Dim. A Zhnefull set without [mm] zahl 25 44 64 90 4 6 8 10 Locked connections At very high speed and/or acceleration If space is limited for height (the HF measurement) Various installation options on the fixed end and/or the moving end
tiewrap plate 10 cable tiewraps tiewrap plate 2030.12PZ1B 2030.12PZ1BK1 2030.12PZ1 2050.12PZ1B 2050.12PZ1BK1 2050.12PZ1 2070.12PZ1B 2070.12PZ1BK1 2100.12PZ1B 2100.12PZ1BK1 2070.12PZ1 2100.12PZ1
Part No. structure (locking) 2100. 12 PZB A1

A1
A2
A3
A4

255
E2 medium Series 255 Dimensions Long travels

Solution for long travel applications - In this case the e-chain upper run will be introduced in a guide trough on the lower run. We recommend to realize the engineering of such a plant by our technicians. In case of travels between 4 and 10 m we recommend a longer unsupported length. More information Design, from page 1.16.
S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 055 110 114 230 075 150 134 295 100 100 380 612 222 125 100 495 806 322 150 100 570 945 372 175 100 665 1112 437 200 100 740 1223 497 225 100 1040 250 100 1130
1610 1779 upon request 822

lbt flizz - Enclosed plastic trough
Length of travel 200 m page 9.100
vmax 8 m/s
High speeds and accelerations. Applicable for moving and stationary control

2
vmax 7 m/s
from page 9.77
www.igus.de/en/255
HRI

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
255

HRa = 87
ha
HRi 2 x ha
03 .05 .07
58 77 97 123
960.30.125 960.30.150 960.30.175
960.30.150 960.30.175 960.30.200 960.30.225
35
.10
27
Insert for the installation set "Heavy-Duty": 971.50.XXX instead of 960.30.XXX on
the right column "attached outwards"

12 4,9
M6 x16
Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets Option: For an additional noise dampening with silencer profile, please add Index A - Example:
18
971.30.SL
Part No. 971.31.SL Part No.960.30. 150 Part No. 971.30.SLA
nMon = nRi + 1
nRi x 2000 mm
Details about Alu "SuperTrough" and the "Heavy Duty" version for heavy machinery
from page 9.24

255
E2 medium Series 255 Options and order key



Part No. XXL-Material** e-chains
NC
+25%
255.10.R.0
255.10.R.0.NC
255.10.R1/R2.0
255.10.R.0.XXL



NCVersion NCVersion RBRVersion XXLMaterial ESDMaterial 255.10.R.0.ESD.NC 255.10.R1/R2.0.ESD RBRVersion XXLMaterial ESDMaterial 255.10.R.0.ESD.NC 255.10.R1/R2.0.ESD
www.igus.de/en/255
E2 medium Series 255 Options and order key

255
255.10.R.0.ESD

Series 255 - small pitch, smooth running - test example at the igus test lab

e-chain (1,0 m)
255.10.200.0 2100.34PZ1B 2 x 2552
Order text: 1,0 m 255.10.200.0 + 2100.34PZ1B + 2 x Part No. 2552
Order key
255.10.200.0

Color
Color

E2 e-tubes
Protection against dirt and debris
6.0
6.1
E2 e-tubes - protection in environments with dirt and debris

E2 Series R100 and Series R Since igus introduced the first openable e-tubes in the mid-1980`s, many additions and improvements have been introduced into the program. igus e-tubes work in hot chip areas, in areas of dirt and dust generated by woodworking, steelmills, pulp and paper, textile, agriculture, coal plant and many other hostile environments.

Typical industries and applications Tooling machines Woodworking machines All kind of industries and machines with chip, dirt and dust
iF-Design Awards Series R117/118 and Series R68 ESD Classification: Electrically conductive ESD/ATEX version upon request UL94-V2 classifications upon request
e-tubes with HT-material for hot chips up to 850C available upon request
Series R100 - Cost effective alternative, for applications with low and medium speeds
Series R - For higher speeds and smooth running
6.2
E2 e-tubes in chip-area of a tooling machine. Resistant against hot metal chips up to 850C
U-shaped supported e-tube for high lateral acceleration
Standing application - R68 e-tube Note: the first links are supported
System RX Extremely chip repellent e-tubes

Totally redesigned igus e-tube - it repels chips, is extremely tight, and is still openable!
System RX
Next Page
from page 6.50

6.3
Find Selection tables and assembly instructions
E2 R100 / R
E2 e-tubes | Protection against dirt and debris

Material igumid G Snap-opens from the side, chip protected Covered pin/bore connection Lateral glide surface
E2 Series R100 - robust and tight

Very good protection against chips (including hot chips) Hinged, snap-open, removable lids along inner and outer radius reduce assembly time Space-efficient with optimized ratio of inner dimension to outer dimension Double stop dog for long service life and strong unsupported lengths Universal KMA mounting brackets with attachment capability on all sides You can find more technical data about the material, chemical resistance, temperatures chapter Design, page 1.38
Selection table
Series R117/118 R157/158 R167/168 Inner height hi [mm] 21 40 50 Inner width Bi [mm] 20-100 40-200 50-250 Outer width Ba [mm] 32-112 56-216 68-268 Outer height ha [mm] 28 50 64 Bending radius R [mm] 63 - 180 100 - 250 100 - 300 Unsupported length max. [m] 1,20 2,25 2,50 6.6 6.12 6.20 Page
Large pins, long service life
Material igumid G
Removable lids along outer radius
Easy Assembly
E2 Series R - small pitch for smooth motion

Protection for cables and hoses against chips (including hot chips) Small pitch for low noise, smooth operation Smooth, chip repelland exterior Lids removable for assembly time reduction Double stop dog for strong unsupported lengths KMA mounting brackets with attachment capability on all sides Very small radii possible due to small pitch You can find more technical data about the material, chemical resistance, temperatures chapter Design, page 1.38
Selection table
Series R48 R58 R68 Inner height hi [mm] 25 35 45 Inner width Bi [mm] 25-130 50-200 50-250 Outer width Ba [mm] 36-141 66-216 68-268 Outer height ha [mm] 36 50 64 Bending radius R [mm] 60 - 250 75 - 250 100 - 300 Unsupported length max. [m] 1,50 2,30 2,50 6.26 6.34 6.42 Page
6.4
E2 e-tubes | Assembly Instructions Type R100 | Series R117/R118 R157/R158 R167/R168

Assembling | Type R100 1 2 3 4
Push, click - and snap in pin
Swivel lids - push and snap
Slide last lid
Push and snap
Separating | Type R100 5 6 7 8
Lever open lid
Bend e-tube to remove lid
Release side-link
Type R | Series R48 R58 R68

Assembling | Type R 1 2 3 4
Push and click
Snap in pin
Slide lid
Push and snap
Separating | Type R 5 6 7 8
Lever open lid
Remove lid
Release side-link
6.5
E2 R100 / R
R117 R118
E2 e-tubes | R100 | Series R117R118
21
21
Price index
Effective chip protection, even against hot metal chips Smooth, chip-repellent exterior
UL94-V2 classifications upon request
Double stop dog for strong unsupported length Snap-open from the side, covered pin/bore connection Lateral glide surfaces for
iF-Design Award Winner Series R117/R118
side-mounted operation Snap-open lids along inner or outer radius Universal KMA mounting brackets with attachment capability on all sides
Space-efficient with optimized ratio of inner dimension to outer dimension
To open the e-tube Series R100 lift up the lid and swivel lid to the side
When to use the Series R117/R118: If snap-open accessibility along inner or outer radius is required If price is an issue If flush attachment is required
Order example complete e-tube

When not to use it: For smoother running and smaller pitch e-tubes E2, Series R48, page 6.26 If no chip protection is required Series 1400/1500 E2/000, page 5.142 Please indicate e-tube-lengths or number of links Example: 1 m or 33 links
1 m 117.100.100.0 with 2 separators 1186.01assembled every 2 link

nd
e-tube Interior separation Mounting bracket
1 set 11800.100.14 6.6
E2 e-tubes | R100 | Series R117R118 | Dimensions and Technical Data

Fill weight [kg/m]
R117 R118
Unsupported length
1.5
21
1.0
HF = Required clearence height D = Overlength e-chain FLB K = R + "safety"
0.5 FLG HF H S (FLG) S (FLB) D FLB 0 0 0.5 1.0 1.5 Unsupported length FLG / FLB [m] Length of travel S [m] 0 1.0 2.0 3.0
S S/2 37,4 HF = H + 25

Moving end H
Fixed end 28
positive camber over short travels. This must be accounted for when specifying the clearance height HF. Please consult igus
30,5
30,6
if space is particularly restricted.

R H D K 063 154 123 260 075 178 135 300 100 228 160 380 110 248 170 410 125 278 185 455 145 318 205 520 180 388 240 630
Hot Chips up to 850C

e-tubes that repel hot chips, up to 850 C. Some applications, depending on amount and size of the chips, can burn or melt the surface. That is no longer the case with the igus "igumid HT" material. Order example - Full e-tube made of HT*: 118.080.100.0.HT Order example - Lids made of HT: 118.080HT.100.0
*for long travels upon request
Delivery time up to 4 weeks! Further Information: www.igus.de/en/HT
Technical Data
Speed / acceleration FLG Speed / acceleration FLB Gliding speed / acceleration (maximum) Material - permitted temperature C Flammability class, igumid G max. 10 [m/s] / max. 100 [m/s ]
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 0,5 [m/s] / max. 5 [m/s ]

2
www.igus.de/en/r117 www.igus.de/en/r118
Phone +49- (0) 22 03-96 49-800
H - 28
E2 e-tubes Type R
6.7
R117 R118
Ba Bi
E2 e-tubes | R100 | Series R117R118 | Product Range

Series R117 - hinged, snap-open on both sides of the inner radius
Part No. Bi [mm] .0 .0 .0 .0 .0 .0 .0 20 25 38 48 63 80 100 Ba [mm] 32 37 50 60 75 92 112 R [mm] Bending radii 063 075 100 110 125 145 180 063 075 100 110 125 145 180 063 075 100 110 125 145 180 063 075 100 110 125 145 180 063 075 100 110 125 145 180 063 075 100 110 125 145 180 063 075 100 110 125 145 180 Weight [kg/m] 0,43 0,46 0,56 0,66 0,76 0,89 1,06 117.020.
21 28
igus e-chainsystems
17 max.
117.025. 117.038. 117.048. 117.063. 117.080. 117.100.
R
Supplement Part No. with required radius. Example: 117.100. 100 .0 0 = standard color, other colors page 1.39 Pitch = 30,5 mm/link - Links/m = 33 Part No. structure
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
117. 100. 100. 0

Ba Bi
Series R118 - hinged, snap-open on both sides of the outer radius

Part No. 118.020. .0 .0 .0 .0 .0 .0 .0
21 28
Bi [mm] 20 25 38 48 63 80 100
Ba [mm] 32 37 50 60 75 92 112
R [mm] Bending radii 063 075 100 110 125 145 180 063 075 100 110 125 145 180 063 075 100 110 125 145 180 063 075 100 110 125 145 180 063 075 100 110 125 145 180 063 075 100 110 125 145 180 063 075 100 110 125 145 180
Weight [kg/m] 0,43 0,46 0,56 0,66 0,76 0,89 1,06
Fax
17 max.
118.025. 118.038. 118.048. 118.063. 118.080. 118.100.
The sizes 020 / 038 / 063 / 100 are available upon request.
51147 Cologne
Delivery time: approx. 8-10 weeks after receipt of order Supplement Part No. with required radius. Example: 118.080. 100 .0 0 = standard color, other colors page 1.39 Pitch = 30,5 mm/link - Links/m = 33
igus GmbH
Part No. structure
118. 080. 100. 0

Series R117R118 | Accessories | Interior Separation

Internet: www.igus.eu E-mail: info@igus.de
Vertical Separator unassembled 1185.01 assembled 1186.01 10 1,5 5
Option 1: Vertical Separators

Vertical Separators are used if a vertical subdivision of the e-chain interior is required
By standard Vertical Separators are assembled every other e-chain link
Standard subdivision with Vertical Separator 1185.01
1186.01
6.8
R100 | Series R117R118 | Accessories | Mounting Brackets, KMA

Moving end (outer link) 11800....1
R117 R118
Option KMA* - pivoting

Pivoting Short and long travels Space-restricted Corrosion-resistant Pivoting option at fixed end available upon request (Part No. 11800...12) *KMA = Polymer Metal Mounting Bracket 11800...4 Fixed end (inner link) Mounting bracket attachment 10-28
11800...4 Fixed end
11800...1 Moving end
The mounting brackets are supplied with hexagon nuts and can be attached with M4 bolts, B A Bi 6 30.6 37.4
Amust be indicated on preassembled configurations Full set = 14
or the mounting brackets may also be attached with M4 socket head cap bolts.
Part No. structure 4 14 11800. 020. 14 A
For Series 117118.020. 117118.025. 117118.038. 117118.048. 117118.063. 117118.080. 117118.100.
Part No. full set 11800. 020 .14 11800. 025 .14 11800. 038 .14 11800. 048 .14 11800. 063 .14 11800. 080 .14 11800. 100 .14
Dim. A [mm] 29 34 47 57 72 89 109
Dim. B [mm] 36 41 54 64 79 96 116 11800. 020. 14 Single-part order: 11800. 020. 1
Width KMA pivoting for selected chain type
Mounting bracket with bore 11800. 020. 4 Mounting bracket with pin
Please add the Part No. with the requested index - e.g. 11800. 048 .14 For the preassembled mode please add the index A e.g. 11800. 048 .14 A
page 6.5
6.9
R117 R118
R100 | Series R117R118 | Accessories | Mounting Brackets, Angled

Moving end (outer link) 1180...1PZ(B)
Angled polymer bracket

Locked connection to e-tube Minimized external width For long travels A1 A2 A3 A4 Attachment option for strain relief tiewrap plate
10-28 10-28
1180...4PZ(B) Fixed end (inner link)
Strain relief is possible on the moving end and/or the fixed end.
1180...1PZ(B) Moving end 32 6,2 5,5 5,5 32 6,2
1180 ...4PZ(B) Fixed end
Bi + 12 A B
12
12 20 37,4
Fax
20
Part No. structure

1180. 048. 14 PZB A1
For Series 117118.025. 117118.038. 117118.048. 117118.063. 117118.080. 117118.100.
Part No. full set with tiewrap plate 1180. 025 .14PZB 1180. 038 .14PZB 1180. 048 .14PZB 1180. 063 .14PZB 1180. 080 .14PZB 1180. 100 .14PZB
Part No. full set without tiewrap plate 1180. 025 .14PZ 1180. 038 .14PZ 1180. 048 .14PZ 1180. 063 .14PZ 1180. 080 .14PZ 1180. 100 .14PZ
Dim. A [mm] 12 25 35 50 67 87
Dim. B [mm] 15 20 30 40 60 80
igus GmbH
51147 Cologne
Full set, for both ends: 1180. 048. 14 PZB +tiewrap plate Single-part order: 1180. 048. 1 PZB +tiewrap plate Mounting bracket with bore 1180. 048. 4 PZB+tiewrap plate Mounting bracket with pin
Please add the Part No. with the requested index - e.g. 1180. 048 .14 PZB For the preassembled mode please add the index A1 ... A4 e.g. 1180. 048 14PZB A1 The following parts are required for attachment of the mounting brackets: Countersunk bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base Hexagon nut M5 DIN 934-8
6.10
Bi + 12
B A
E2 e-tubes | R100 | Series R117R118 | Accessories | Strain Relief

(2030.ZB + 2040.ZB)
R117 R118
No. of 3 4 5 6 8 9 10 12
Dim. C Dim. B [mm] 15 20 30 40 60 30 40 50 60 80 90 100 120

As individual component screwed on KMA. Can be plugged in the mounting brackets. Details chapter 10
teeth n [mm]
C B
(2050.ZB + 2050.ZB)
(n-1) x 10
2125.ZB =
6.2
2100.ZB
80
Phone +49- (0) 22 03-96 49-800

Cable tiewraps (100-piece bag) CFB.001 Width x length 4,8 x 150 mm max. 36 mm Tensile strength 222 N
Other strain relief elements chapter 10
chapter 10
page 6.5
6.11
Fax
+49- (0) 22 03-96 49-222
Inner height: 21 mm
E2 e-tubes Type R
12/90
8 14
38
R157 R158
40
40
Price index
Snap-open lids along inner or outer radius Snap-open from the side, covered pin/bore connection
UL94-V2 classifications upon request ESD classification: Electrically conductive ESD/ATEX version upon request e-tubes with HT-material for hot chips up to 850C available upon request
Effective chip protection, even against hot metal chips Double stop dog for strong unsupported length Lateral glide surfaces for side-mounted operation Universal KMA mounting brackets with attachment capability on all sides Space-efficient with optimized ratio of inner dimension to outer dimension Strain relief separator - Separator with integrated strain relief for the use in the first or last chain link page 6.18
When to use the Series R157/R158: If snap-open accessibility along inner or outer radius is required If a low-cost, lightweight e-tube for many types of applications required If flush attachment is required If chip-repellent features are required
When not to use it: For extremely chip repellent e-tubes System RX, Series RX32, page 6.58 If snap-open accessibility along both sides is required System E4.1, Series R4.32, page 7.42 If very smooth travel due to small pitch is required Type R, Series R58, page 6.34

Please indicate e-tube-lengths or number of links Example: 1 m or 22 links
1 m 157.088.100.0 with 2 separators 1586.01 assembled every 2 link

nd
1 set 15800.088.12 6.12

Fill weight [kg/m]
R157 R158
Unsupported length
10.0 8.0 6.0 4.0 2.0 FLG 1.5 1.0 FLB
40
FLB
0.5 0
S (FLG) S (FLB)
0 1.5 0.5 2.0 2.5 1.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 1.0 2.0 3.0 4.0 5.0
Moving end
R
HF = H + 40

H-50
12 Fixed end 22
46
Pitch = 46 mm/link
R H D K 100 250 194 410
Links/m = 22 (1012 mm)

125 300 219 485 150 350 244 565 175 400 269 645

200 450 294 725 250 550 344 880

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 0,5 [m/s] / max. 5 [m/s ]

2
Phone +49- (0) 22 03-96 49-800
50
50
E2 e-tubes Type R
HF
6.13
R157 R158
Ba Bi

Part No. Bi [mm] .0* .0 .0 .0 .0** .0 .0 .0 .0 .0 .0 40 50 75 88 88 100 125 135 150 175 200 Ba [mm] 56 66 91 104 104 116 141 150 166 191 216 R [mm] Bending radii 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 Weight [kg/m] 1,21 1,30 1,50 1,57 1,63 1,71 1,92 2,10 2,13 2,34 2,55 157.040. 40 50
igus e-chainsystems
37 max.
157.050. 157.075. 157.088. 157.090. 157.100. 157.125. 157.135. 157.150. 157.175. 157.200.
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
* Part No. structure
Lid removable only, not hinged
** Same dimensions as 157.088 - less recent design, no hinged option Supplement Part No. with required radius. Example: 157.100. 100 .0 0 = standard color, other colors
157. 100. 100. 0
Fax
Ba Bi

Part No. 158.040. 40 50 .0* .0 .0 .0 .0** .0 .0 .0 .0 .0 .0 158.050. 158.075. 158.088. 158.090. 158.100. 158.125. 158.135. 158.150. 158.175. 158.200. * Bi [mm] 40 50 75 88 88 100 125 135 150 175 200 Ba [mm] 56 66 91 104 104 116 141 150 166 191 216 R [mm] Bending radii 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 100 125 150 175 200 250 Weight [kg/m] 1,21 1,30 1,50 1,57 1,63 1,71 1,92 2,10 2,13 2,34 2,55
37 max.
igus GmbH
51147 Cologne
Lid removable only, not hinged The size 125 is available upon request. Delivery time: approx. 8-10 weeks after receipt of order
** Same dimensions as 158.088 - less recent design, no hinged option Part No. structure Supplement Part No. with required radius. Example: 158.100. 100 .0 0 = standard color, other colors
158. 100. 100. 0 Internet: www.igus.eu E-mail: info@igus.de
6.14
E2 e-tubes | R100 | Series R157R158 | Accessories | Interior Separation

R157 R158
3
Vertical Separator unassembled assembled 1585.01 1586.01 3 Asymetrical Separator unassembled 1585.01.A assembled 1586.01.A 4 4,5 19 16
By standard Vertical Separators are assembled every other e-chain link Standard subdivision with Vertical Separator 1586.01 Asymetrical Separator 1586.01.A for side-mounted operations Strain Relief Separator 1586.01.Z, integrable in the mounting bracket, to postition at any point - can be combined with Full-Width Shelf 221.X and Shelf 2210.X
Strain Relief Separator unassembled 1585.01.Z assembled 1586.01.Z
22
10
1586.01.A
1586.01
Phone +49- (0) 22 03-96 49-800
Option 2: Full-Width Shelves

For applications involving many thin cables with similar or identical diameters Vertical Separator, slotted 1586.02 for applications with Full-Width Shelf 221.X
Vert. Separator, slotted unassembled assembled 1585.02 1586.02 16
221.X Width X [mm] 040 050 075 088 100 Part No. unassembled 220.40 220.50 220.75 220.87 220.100
1586.02 Part No. assembled 221.40 221.50 221.75 221.87 221.100 Width X [mm] 125 135 150 175 200 Part No. unassembled 220.125 220.135 220.150 220.175 220.200 Part No. assembled 221.125 221.135 221.150 221.175 221.200 Full-Width Shelf X-1 t = 2,5
Option 3: Shelves
For applications involving many cables with similar or identical diameters. Partial separation into individual chambers can be achieved and the entire width Bi-10 mm can be used Shelf 2210.X can be combined with Middle Plate 1586.03
4 Middle Plate unassembled assembled 1585.03 1586.03 16
10 mm 2210.X
10
1586.03 Part No. assembled 2210.18 2210.23 2210.28 2210.33 2210.38 2210.43 2210.48 Width X [mm] 058 068 073 088 099 124 149 Part No. unassembled 2200.58 2200.68 2200.73 2200.88 2200.99 2200.124 2200.149 Part No. assembled 2210.58 2210.68 2210.73 2210.88 2210.99 2210.124 2210.149 Shelf X X-7 t = 2,5 page 6.5
Width X [mm] 018 023 028 033 038 043 048
Part No. unassembled 2200.18 2200.23 2200.28 2200.33 2200.38 2200.43 2200.48
6.15
Fax
+49- (0) 22 03-96 49-222
10
Inner height: 40 mm
E2 e-tubes Type R
R157 R158
Series R157R158 | Accessories | Mounting Brackets KMA, Extended

Moving end (outer link) 15800/15801 ...1
Option KMA* - pivoting, extended

Recommended for unsupported and gliding applications Extended, pivoting Easy to install Universally mountable with attachment capability on all sides The attachment variants arising automatically by the choice of the KMA mounting bracket Locked connection to e-tube Long travels with lowered mounting height possible *KMA = Polymer Metal Mounting Bracket 15800/15801...2 Fixed end (inner link) 26 10-26
depending on radius
Moving end (outer link) 15800/15801 ...3
Option KMA - locking, extended

Recommended for vertical hanging / standing applications Extended, locking Easy to install Flush mounting at both ends of the e-tube The attachment variants arising automatically by the choice of the KMA mounting bracket Universally mountable with attachment capability on all sides Corrosion-resistant 15800/15801...4 Fixed end (inner link)

Quickflange upon request Part No. structure (pivoting) 15800. 100. 12 A
Amust be indicated on preassembled configurations Full set pivoting = 12 Width KMA for selected chain type
15800/15801...1 Standard! (pivoting) 15800/15801...3 (locking) Moving end 12 40
Standard! (pivoting) 15800/15801...2 (locking) 15800/15801...4 Fixed end 40 12
Quickflange available upon request
igus GmbH
51147 Cologne
Full set, for both ends: 15800. 100. 12 Single-part order: 15800. 100. 1 Mounting bracket with bore 15800. 100. 2 Mounting bracket with pin Part No. structure (locking) 15800. 100. 34 A
Amust be indicated on preassembled configurations Full set locking = 34
94 For Series 157158.040 157158.050 157158.075 157158.088 157158.090 157158.100 157158.125 157158.135 157158.150 157158.175 157158.200 Part No. full set 15801.040. 15800.050. 15800.075. 15800.088. 15801.090. 15800.100. 15800.125. 15800.135. 15800.150. 15800.175. 15800.200.
94 Dim. A [mm] 50 60 85 98 98 110 135 145 160 185 210
22 Dim. B [mm] 61 71 96 109 109 121 146 156 171 196 221
Width
KMA for selected chain type
Full set, for both ends: 15800. 100. 34 Single-part order: 15800. 100. 3 Mounting bracket with bore 15800. 100. 4 Mounting bracket with pin
Please add the Part No. with the requested index - 12 for the pivoting configuration e.g. 15800.100. 12 or 34 for the locking configuration e.g. 15800.100. 34 For the preassembled mode please add the index A e.g. 15800.100. 12 A The following parts are required for attachment of the mounting brackets: Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base Washer 5,3 DIN 125-ST Hexagon nut M5 DIN 934-8
6.16
Strain relief separator for the use in the first or last chain link
page 6.18
Series R157R158 | Accessories | Mounting Brackets, KMA, Abbreviated

R157 R158
Option KMA* - pivoting, abbreviated

Recommended for unsupported and gliding applications Abbreviated, pivoting Universally mountable with attachment capability on all sides Locked connection to e-tube Corrosion-resistant Space-restricted Long travels with lowered mounting height possible *KMA = Polymer Metal Mounting Bracket
12-15 12-15 depending on radius 15 15 1580...2 Fixed end (inner link) The attachment variants arising automatically by the choice of the KMA mounting bracket
Moving end (outer link) 1585...1
Option KMA - locking, abbreviated

Recommended for vertical hanging / standing applications Abbreviated, locking Flush mounting at both ends of the e-tube Corrosion-resistant Flush mounting, turned 90 at fixed end option 1585...2 Fixed end (inner link) The attachment variants arising automatically by the choice of the KMA mounting bracket 15 depending on radius
1580...1 (pivoting) 1585...1 (locking) Moving end
(pivoting) 1580...2 (locking) 1585...2 Fixed end
Quickflange available upon request

Amust be indicated on preassembled configurations Full set Width KMA pivoting for selected chain type
A 22 Dim. B [mm] 61 71 96 109 109 121 146 156 171 196 221 1585. 040. 12 Single-part order: 1585. 040. 1
Full set, for both ends: 45,4 For Series 157158.040 157158.050 157158.075 157158.088 157158.090 157158.100 157158.125 157158.135 157158.150 157158.175 157158.200 Part No. full set .040.12 .050.12 .075.12 .088.12 .090.12 .100.12 .125.12 .135.12 .150.12 .175.12 .200.12 11,1 Dim. A [mm] 50 60 85 98 98 110 135 145 160 185 210 1580. 040. 12 Single-part order: 1580. 040. 1 Mounting bracket with bore 1580. 040. 2 Mounting bracket with pin Part No. structure (locking) 1585. 040. 12 A
Amust be indicated on preassembled configurations Full set Width KMA locking for selected chain type
Please add the Part No. with the requested index - 1580 for the pivoting configuration e.g. 1580. 100.12 or 1585 for the locking configuration e.g. 1585. 100.12 For the preassembled mode please add the index A e.g. 1580. 100.12 A The following parts are required for attachment of the mounting brackets: Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base Washer 5,3 DIN 125-ST Hexagon nut M5 DIN 934-8
Mounting bracket with bore 1585. 040. 2 Mounting bracket with pin page 6.5
page 6.18
6.17
R157 R158
Series R157R158 | Accessories | Mounting Brackets, Steel, Flange

Moving end (outer link) 906.461.X
Flange mounting brackets made of steel

Metallic flange brackets with popular hole patterns, easily be replaced by their modern successors, without having to alter the hole pattern Bolted connection outside of chain cross-section possible Universally mountable with attachment capability on all sides Steel, galvanized Flush mounting possibilities at both ends of the e-tube One-piece mounting bracket High stability 906.461.X Fixed end (inner link)
Hole patterns flange steeel mounting brackets 906.461.X
906.461.X Moving end
906.461.X Fixed end
15 x 45
50
t=2
B = Ba - 35
51 +1 68
85
4 x 4,2
Fax
A Ba +1
60
50
Principle sketch flange steeel mounting brackets For Series 157158.050 Mounting only with hexagon socket DIN 912 M6 and washer DIN 125, 6,3 mm 157158.075 Hole pattern 58.05 58.1 Part No. full set 906.461.1 906.461.2 Bi [mm] 50 75 Ba [mm] 66 91 Dim. A [mm] 20 30 Dim. B [mm] 31 57
igus GmbH
51147 Cologne
R100 | Series R157R158 | Accessories | Strain Relief

Strain relief separator
Separator with integrated strain relief, for use in the first or last chain link. For manufacturing of switchgear cabinets or for the assembly of machines. Easy to assemble without any fastening device. Separator base 1585.01.Z is 22 mm wide. The possible number of separators per e-chain is defined by its inner
10 1585.01.Z
width Bi and by the cable-diameter. Details Part No. 1585.01.Z
chapter 10 For Series R157/158 e-tube
Number of teeth 3 both sides
Bi 22 Strain Relief Separator - The number of seperators 6 4 Other strain relief elements chapter 10 16 max. 6 is depending on the cables and the available inner space. Example: e-chain inner width Bi 100 mm: 4
Strain Relief Separator, max. cable diameter 16 mm. Details chapter 10
6.18
R100 | Series R157R158 | Applications
R157 R158
Phone +49- (0) 22 03-96 49-800

igus e-tubes Series R100
chapter 10 in a medical application
page 6.5
6.19
Fax
+49- (0) 22 03-96 49-222
Inner height: 40 mm
E2 e-tubes Type R
R167 R168
50
50
Price index
Double stop dog for strong unsupported length Effective chip protection, even against hot metal chips
Covered pin/bore connection Lateral glide surfaces for side-mounted operation Snap-open lids along inner or outer radius Lids can be swivelled from the left to the right Space-efficient with optimized ratio of inner dimension to outer dimension Universal KMA mounting brackets with attachment capability on all sides Strain relief separator - Separator with integrated strain relief for the use in the first or last chain link page 6.25
When to use the Series R167/R168: If snap-open accessibility along inner or outer radius is required If a low-cost, lightweight e-tube for many types of applications required If flush attachment is required If chip-repellent features are required
When not to use it: For extremely chip repellent e-tubes System RX, Series RX40, page 6.64 If snap-open accessibility along both sides is required System E4.1, Series R4.42, page 7.60 If very smooth travel due to small pitch is required Type R, Series R68, page 6.42

1 m 167.100.100.0 with 2 separators 1686.01 assembled every 2 link

nd
1 set 1680.100.12 6.20

Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG Fill weight [kg/m]
10.0 8.0 6.0 4.0 2.0 FLG 1.5 1.0
R167 R168
FLB
R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety"
50
FLB
0.5 0 0 2.0 2.5 0.5 1.0 1.5 Unsupported length FLG / FLB [m]
S (FLG) S (FLB)
Phone +49- (0) 22 03-96 49-800
1.0
2.0
3.0
4.0
5.0
S D S/2 118
Moving end R H - 64 H Fixed end 118
HF = H + 40

64
58.8

R H D K 100 264 220 435 125 314 245 515
Links/m = 17 (999,6 mm)

150 364 270 590 175 414 295 670 200 464 320 750

225 514 345 825 250 564 370 905 300 664 420 1065

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 0,5 [m/s] / max. 5 [m/s ]

2
6.21
Fax
+49- (0) 22 03-96 49-222
Inner height: 50 mm
E2 e-tubes Type R
HF
R167 R168
Ba Bi

Part No. Bi [mm] .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 50 75 100 115 125 150 175 200 225 250 Ba [mm] 68 93 118 133 143 168 193 218 243 268 R [mm] Bending radii 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 Weight [kg/m] 1,58 1,84 2,09 2,24 2,35 2,60 2,86 3,11 3,37 3,62 167.050.
igus e-chainsystems
46 max.
50 64
167.075. 167.100. 167.115. 167.125. 167.150. 167.175. 167.200. 167.225. 167.250.
Supplement Part No. with required radius. Example: 167.100. 100 .0
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Part No. structure
167. 100. 100. 0

Ba Bi

Part No. Bi [mm] .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 50 75 100 115 125 150 175 200 225 250 Ba [mm] 68 93 118 133 143 168 193 218 243 268 R [mm] Bending radii 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 Weight [kg/m] 1,58 1,84 2,09 2,24 2,35 2,60 2,86 3,11 3,37 3,62 168.050.
Fax
46 max.
50 64
168.075. 168.100. 168.115. 168.125. 168.150. 168.175. 168.200.
51147 Cologne
igus GmbH
168.225. 168.250.
The sizes 125 / 225 / 250 are available upon request. Delivery time: approx. 8-10 weeks after receipt of order Supplement Part No. with required radius. Example: 168.100. 100 .0 Part No. structure 0 = standard color, other colors page 1.39 Pitch = 58,8 mm/link - Links/m = 17
168. 100. 100. 0

6.22
E2 e-tubes | R100 | Series R167R168 | Accessories | Interior Separation

R167 R168
3
Vertical Separator unassembled assembled 1685.01 1686.01 4 Strain Relief Separator unassembled 1685.01.Z assembled 1686.01.Z 22 10 16
By standard Vertical Separators are assembled every other e-chain link Standard subdivision with Vertical Separator 1686.01 Strain Relief Separator 1686.01.Z, integrable in the mounting bracket, to postition at any point - can be combined with Full-Width Shelf 321.X and Shelf 2210.X
1686.01 3
Phone +49- (0) 22 03-96 49-800
For applications involving many thin cables with similar or identical diameters Vertical Separator, slotted 1686.02 for applications with Full-Width Shelf 321.X
1685.02 1686.02 16
321.X Width X [mm] 050 075 100 115 125 Part No. unassembled 320.050 320.075 320.100 320.115 320.125
1686.02 Part No. assembled 321.050 321.075 321.100 321.115 321.125 Width X [mm] 150 175 200 225 250 Part No. unassembled 320.150 320.175 320.200 320.225 320.250 Part No. assembled 321.150 321.175 321.200 321.225 321.250
X-1 t = 3,4
Full-Width Shelf
Option 3: Shelves
For applications involving many cables with similar or identical diameters. Partial separation into individual chambers can be achieved and the entire width Bi-10 mm can be used Shelf 2210.X can be combined with Middle Plate 1686.03 and Side Plate 1686.04
Middle Plate unassembled assembled Side Plate unassembled assembled 1685.04 1686.04 13 1685.03 1686.03 4 17
10
1686.04
2210.X
1686.03
10mm
Width X [mm] 018 023 028 033 038 043 048
Part No. assembled 2210.18 2210.23 2210.28 2210.33 2210.38 2210.43 2210.48
Width X [mm] 058 068 073 088 099 124 149
Part No. assembled 2210.58 2210.68 2210.73 2210.88 2210.99 2210.124 2210.149 Shelf X X-7 t = 2,5 page 6.5
6.23
Fax
+49- (0) 22 03-96 49-222
Vert. Separator, slotted
13
12
12
Inner height: 50 mm
E2 e-tubes Type R
R167 R168
Series R167R168 | Accessories | Mounting Brackets, KMA


Recommended for unsupported and gliding applications Option - KMA with Quickflange, bolted connection outside of e-tube cross-section Universally mountable with attachment capability on all sides The attachment variants arising automatically by the choice of the KMA mounting bracket Locked connection to e-tube Long travels with lowered mounting height possible Corrosion-resistant *KMA = Polymer Metal Mounting Bracket 1680...2 Fixed end (inner link) 34 12-34
depending on radius
Option KMA - locking

Recommended for vertical hanging / standing applications Option - KMA with Quickflange, bolted connection outside of e-tube cross-section At very high speed and acceleration The attachment variants arising automatically by the choice of the KMA mounting bracket Universally mountable with attachment capability on all sides Flush mounting at both ends of the e-tube 1680...4 Fixed end (inner link) 12-34
depending on radius

Quickflange 45 29
1680...1 Standard! (pivoting) 1680...1 (locking) Moving end 118 29.5 6
Standard! (pivoting) 1680...2 (locking) 1680...4 Fixed end 118 29.5 6 A 12.5 Dim. B [mm] 74 99 124 139 149 174 199 224 249 274 B
26
17 B Bi A
51147 Cologne
igus GmbH
1680. 100. 12 Single-part order: 1680. 100. 1 Mounting bracket with bore 1680. 100. 2 Mounting bracket with pin Part No. structure (locking) 1680. 100. 14 A
For Series 167168.050 167168.075 167168.100 167168.115 167168.125 167168.150 167168.175 167168.200 167168.225 167168.250
Part No. full set 1680.050. 1680.075. 1680.100. 1680.115. 1680.125. 1680.150. 1680.175. 1680.200. 1680.225. 1680.250.
Part No. full set with Quickflange 1680.050. 1680.075. 1680.100. 1680.115. 1680.125. 1680.150. 1680.175. 1680.200. 1680.225. 1680.250. QF QF QF QF QF QF QF QF QF QF
12
12
12
12.5
40
40 Dim. A [mm] 62 87 112 127 137 162 187 212 237 262
Width
Please add the Part No. with the requested index - 12 for the pivoting configuration e.g. 1680.100. 12 or 14 for the locking configuration e.g. 1680.100. 14 For the preassembled mode please add the index A e.g. 1680.100. 12 A Quickflange unassembled: Part No. 16800.QF The following parts are required for attachment of the mounting brackets: Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base Washer 5,3 DIN 125-ST Hexagon nut M5 DIN 934-8
6.24
page 6.25
Series R167R168 | Accessories | Mounting Brackets, Steel, Flange

Moving end (outer link) 905.050.X
R167 R168

Metallic flange brackets with popular hole patterns, easily be replaced by their modern successors, without having to alter the hole pattern Bolted connection outside of chain cross-section possible Universally mountable with attachment capability on all sides Steel, galvanized One-piece mounting bracket High stability 905.050.X Fixed end (inner link) Flush mounting possibilities at both ends of the e-tube
Hole patterns flange steeel mounting brackets 905.050.X

6 15 x 45
905.050.X Moving end

60
905.050.X Fixed end
t=2
B = Ba - 35
64 +1 80
98
4 x 4,2
A Ba +1
70
60
Principle sketch flange steeel mounting brackets For Series R168.075 R168.115 R168.175 Hole pattern 68.01 68.02 68.03 Part No. full set 905.050.1 905.050.2 905.050.3 Bi [mm] 75 115 175 Ba [mm] 93 133 193 Dim. A [mm] 30 50 100 Dim. B [mm] 58 98 158 Mounting only with hexagon socket DIN 912 M6 and washer DIN 125, 6,3 mm
R100 | Serie R167R168 | Accessories | Strain Relief

Separator with integrated strain relief, for use in the first or last chain link. For manufacturing of switchgear cabinets or for the assembly of machines. Easy to assemble without any fastening device. Separator base 1658.01.Z is 22 mm wide. The possible number of separators per e-chain is defined by its inner
width Bi and by the cable-diameter. Details Part No. 1658.01.Z
chapter 10 For Series R167/168 e-tube 10 1685.01.Z chapter 10
Bi 22 6 4 16 max. 6 Strain Relief Separator - The number of seperators is depending on the cables and the available inner space. Example: e-chain inner width Bi 100 mm: 4
Strain Relief Separator, max. cable diameter 16 mm. Details chapter 10 Other strain relief elements chapter 10 page 6.5
6.25
R48
E2 e-tubes | R | Series R48
25
Price index
Protection for cables and hoses, against hot chips Removable lids along outer radius
Large pins for high stability Smooth, chip-repellent exterior Small pitch for low-noise, smooth operation Fully enclosed KMA mounting brackets with attachment capability on all sides Strain relief separator - Separator with integrated strain relief for the use in the first or last chain link page 6.32
To open the e-tube Series R lift up the lid (with a screwdriver) and remove the lid
When to use the Series R48: If particularly quiet operation is required At very high speed If chip-repellent features are required
When not to use it: For extremely chip repellent e-tubes System RX, Series RX32, page 6.58 If a particularly low-cost solution is the main factor Series R117/R118, page 6.6 If no chip protection is required Series 2400/2500 E2/000, page 5.160

1 m 48.075.060.0 with 2 separators 482 assembled every 2 link

nd
1 set 480.075.12 6.26
E2 e-tubes | R | Series R48 | Dimensions and Technical Data

Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG Fill weight [kg/m] 10.0 8.0 6.0 4.0 2.0 1.5 1.0 FLB HF FLB 0.5 FLG 0 S (FLG) S (FLB) 0 0.5 1.0 1.5 2.0 2.5 Unsupported length FLG / FLB [m] Length of travel S [m] 0 S D S/2 1 2 3 4 5 H S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height HRI = Trough inner height radius in final position K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
*if the mounting bracket location is set lower
R48
25
Other installation methods
Phone +49- (0) 22 03-96 49-800
Vertical, standing 4 m Side mounted, unsupp. 1,5 m Rotary requires further calculation Unsupported length of upper run
Moving end 30 H Fixed end 30.3 7 36 4 H - 36
= upon request HF = H + 20

positive camber over short tra-

R H D K H2 D2 K2 060 156 123 250 156 110 250 075 186 138 300 186 125 300
Links/m = 33 (999,9 mm)

100 236 163 375 176 330 545 125 286 188 455 176 450 758 150 336 213 535 176 610 970

175 386 238 615 176 730 1151 200 436 263 690 176 690 1182 250 536 313 850 * * *
vels. This must be accounted for when specifying the clearance height HF. Please consult igus
if space is particularly restricted. The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)
*upon request
Long travel lengths from 5,0 m to max. 50 m

S S/2 Moving end S/2
Chain length = S/2 + K2

D2 H2 Fixed end K2
R
HRI
Gliding, long travel applications (max. 50 m)

In this case the e-chain upper run
will be introduced in a guide trough on the lower run. We recommend to realize the engineering of such a plant by our technicians.
Total length of guide trough In case of travels between 2,0 and 5,0 m we recommend a longer unsupported length.
Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 3 [m/s] / max. 10 [m/s ]

2
www.igus.de/en/r48
6.27
Fax
+49- (0) 22 03-96 49-222
Vertical, hanging 50 m
Inner height: 25 mm
E2 e-tubes Type R
R48
E2 e-tubes | R | Series R48 | Product Range

Series R48 - snap-open along outer radius
Part No. Bi [mm] .0 .0 .0 .0 .0 25 50 75 100 130 Ba [mm] 36 61 86 111 141 R [mm] Bending radii 060 075 100 125 150 175 200 250 060 075 100 125 150 175 200 250 060 075 100 125 150 175 200 250 060 075 100 125 150 175 200 250 060 075 100 125 150 175 200 250 Weight [kg/m] 0,64 0,84 1,03 1,23 1,46
igus e-chainsystems
48.025.
22 max.
Bi
25 36
Ba
48.050. 48.075. 48.100. 48.130.
R
Supplement Part No. with required radius. Example: 48.100. 100 .0 0 = standard color, other colors page 1.39 Pitch = 30,3 mm/link - Links/m = 33 Part No. structure
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
48. 100. 100. 0

E2 e-tubes | R | Series R48 | Accessories | Interior Separation

2,5 Vertical Separator unassembled assembled 481 482 3,5 Strain Relief Separator unassembled 10 assembled 481.ZR 482.ZR 10 8
Fax

By standard Vertical Separators are assembled every other e-chain link
Standard subdivision with Vertical Separator 482 Strain Relief Separator 482.ZR, integrable in the mounting bracket, to postition at any point
igus GmbH
51147 Cologne
482

6.28
www.igus.de/en/r48
E2 e-tubes | R | Series R48 | Accessories | Mounting Brackets, KMA

R48

Recommended for unsupported applications Bolted connection outside of chain cross-section possible Space-restricted Universally mountable with attachment capability on all sides Mounting-surfaces can be used on the upper side or front-sided *KMA = Polymer Metal Mounting Bracket
25
7 7 480...2 Fixed end (inner link) The attachment variants arising automatically by the choice of the KMA mounting bracket

Recommended for vertical hanging / standing applications Bolted connection outside of chain cross-section possible At very high speed and acceleration Universally mountable with attachment capability on all sides Mounting-surfaces can be used on the upper side or front-sided
25
The attachment variants arising 485...2 Fixed end (inner link) automatically by the choice of the KMA mounting bracket
480...1 (pivoting) 485...1 (locking)

5
(pivoting) 480...2 (locking) 485...2 Fixed end
Moving end
Part No. structure (pivoting) 480. 025. 12 A

Amust be indicated on preassembled configurations Full set
Full set, for both ends: 480. 025. 12 Single-part order: 480. 025. 1 5 Mounting bracket with bore
18 36 9 30 27,5 9
480. 025. 2 Mounting bracket with pin
For Series 48.025 48.050 48.075 48.100 48.130
Part No. full set .025.12 .050.12 .075.12 .100.12 .130.12
Dim. A [mm] 45 70 95 120 150
Dim. B [mm] 55 80 105 130 160
Part No. structure (locking) 485. 025. 12 A

Amust be indicated on preassembled configurations Full set Width KMA locking for selected chain type
Please add the Part No. with the requested index - 480 for the pivoting configuration e.g. 480 .025.12 or 485 for the locking configuration e.g. 485 .025.12 For the preassembled mode please add the index A e.g. 480 .025.12 A The following parts are required for attachment of the mounting brackets: Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base Washer 5,3 DIN 125-ST Hexagon nut M5 DIN 934-8
Full set, for both ends: 485. 025. 12 Single-part order: 485. 025. 1 Mounting bracket with bore 485. 025. 2 Mounting bracket with pin page 6.5
page 6.32
6.29
R48
E2 e-tubes | R | Series R48 | Accessories | Mounting Brackets, Steel

Steel mounting bracket

Locked connection to e-tube Electrically conductive Minimized external width A1 A2 A3 A4 482...2 Fixed end (inner link) 45 45
482...1 Moving end 7 40 7
482...2 Fixed end
Bi + 10
t=2
t=2
t=2
Fax
8 Part No. structure 482. 050. 12 A1

Amust be indicated on preassembled configurations Full set = 12 Width Mounting brackets for selected chain type
19 Part No. full set 482. 025 .12 482. 050 .12 482. 075 .12 482. 100 .12 482. 130 .12
19 Dim. A [mm] 22 47 72 102
For Series 48.025. 48.050. 48.075. 48.100. 48.130.
igus GmbH
51147 Cologne
Please add the Part No. with the requested index - e.g. 482. 050 .12 For the preassembled mode please add the index A1 ... A4 e.g. 482. 050 12 A1 The following parts are required for attachment of the mounting brackets: Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base Washer 5,3 DIN 125-ST Hexagon nut M5 DIN 934-8
6.30
page 6.32
E2 e-tubes | R | Series R48 | Accessories | Mounting Brackets, Angled

Moving end (outer link) 4800...1(PZB)
R48
Angled polymer bracket

Attachment option for strain relief tiewrap plate Locked connection to e-tube Minimized external width A1 4800...2(PZB) Fixed end (inner link) A2 A3 A4 7-29 7-29
4800...1(PZB) Moving end
4800 ...2(PZB) Fixed end

Strain relief is possible on the moving end and/or the fixed end.
32 6,2 5,5 5,5
32 6,2
20 30 39
20
Part No. structure For Series 48.025. 48.050. 48.075. 48.100. 48.130. Part No. Full set with tiewrap plates 4800. 025 .12PZB 4800. 050 .12PZB 4800. 075 .12PZB 4800. 100 .12PZB Part No. Full set without tiewrap plates 4800. 025 .12 4800. 050 .12 4800. 075 .12 4800. 100 .12 4800. 130 .12 12 37 62 87 117 15 30 60 80 Dim. A [mm] Dim. B [mm]
4800.025. 12 PZB A1
Full set, for both ends: 4800. 025. 12 PZB Single-part order: 4800. 025. 1 PZB Mounting bracket with bore 4800. 025. 2 PZB Mounting bracket with pin
Please add the Part No. with the requested index - e.g. 4800. 050 .12 PZB For the preassembled mode please add the index A1 ... A4 e.g. 4800. 050 12PZB A1 The following parts are required for attachment of the mounting brackets: Countersunk bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base Hexagon nut M5 DIN 934-8
page 6.5
page 6.32
6.31
Fax
12
12
+49- (0) 22 03-96 49-222
Bi + 10 A B
Bi + 10
B A
R48
E2 e-tubes | R | Series R48 | Accessories | Strain Relief

As individual component screwed on KMA. Can Tiewrap plate 2020.ZB 2030.ZB 2040.ZB 2050.ZB 2070.ZB 2090.ZB = No. of 3 4 5 6 8 9 10 12 Dim. C Dim. B [mm] 15 20 30 40 60 80 30 40 50 60 80 90 100 120
teeth n [mm]
igus e-chainsystems
be plugged in the mounting brackets. Details chapter 10
C B
12/90
8 14
(2030.ZB + 2040.ZB)
38 2
6.2
2100.ZB 2125.ZB =
(2050.ZB + 2050.ZB)
(n-1) x 10
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Cable tiewraps (100-piece bag) CFB.001 Width x length 4,8 x 150 mm max. 36 mm Tensile strength 222 N

Separator with integrated strain relief, for use in the first or last chain link. For manufacturing of switchgear 10 481.ZR cabinets or for the assembly of machines. Easy to assemble without any fastening device. Separator base 481.ZR is 10 mm wide. The possible number of separators per e-chain is defined by its inner width
Fax
Bi and by the cable-diameter. Details Part No. 481.ZR
chapter 10 For Series R48 e-tube
Bi 10
51147 Cologne
10 Other strain relief elements chapter 10 8,0 max.
10 3,5
Strain Relief Separator - The number of seperators is depending on the cables and the available inner space. Example: e-chain inner width Bi 50 mm: 3 Strain Relief Separator, max.
igus GmbH
cable diameter 8 mm. Details
chapter 10
6.32
www.igus.de/en/r48
Aluminum "SuperTrough" | Basic Version

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
R48
Ba = Outer width e-chains / e-tube
Bi
= Inner width e-chains / e-tube

ha = Outer height e-chains / e-tube HRi = Inner trough height HRa = Outer trough height BRi = Inner trough width
ha
depends on dim. Ba
BRa = Outer trough width nMon = Number of installation sets (left/right)

HRi 2 x ha HRa = 87
nRi = Number of troughs sets (left/right)
HRi 2 ha BRi Ba + 4
= Guide trough set = Installation set "Basic"
= Glide bar = C-profile
Phone +49- (0) 22 03-96 49-800
Bottom Clamp attached optionally

12 4,9
M6 x16
inwards or outwards 48.100.075.0

18 BRi
Order example
Part No. attached outwards 960.30.150 960.30.175 960.30.200 960.30.225 960.30.250
Part No. attached
Length of the C-profile according to dimension BRi
see table
.025
[mm] inwards 40 65 90 960.30.150 960.30.175 960.30.200
Components, trough "Basic": Glide bar, plastic, 2 m request) set "Basic": Screw M6 x16
Trough side parts, aluminum, 2 m Components, installation C-profile, steel galvanized
.050 .075
Glide strips, plastic, 2 m (without glide strips on
Bottom clamp, aluminum Sliding nut M6
.130 145
Interface connector, plastic Insert for the installation set "Heavy Duty": 971.50.XXX instead of (960.30.XXX) on the right column "attached outwards"
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m guide trough without glide bar (8 x 2 m sections) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets "Basic" Option: For an additional noise dampening with silencer profile, please add Index A - Example:
Part No. 971.30.SL Part No. 971.31.SL Part No. 960.30. 175 Part No. 971.30.SLA
Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar
nMon = nRi + 1
nRi x 2000 mm
Other guide trough systems
chapter 10
chapter 9
"Heavy Duty" for heavy plant construction with glide bar and silencer profiles chapter 9
"Steel trough" very stable and robust guide trough out of steel, 2 pieces, adjustable on chain width chapter 9 page 6.5
Details about Alu "SuperTrough" and further guidance possibilities
chapter 9, Guide Troughs
6.33
Fax
Optional: Silencer profile, rubber
.100 115
+49- (0) 22 03-96 49-222
Bottom clamp attached optionally inwards or outwards
35
27
Installation set "Basic" with C-profile
R58
35
Price index
Protection for cables and hoses, against hot chips Large pins for high stability
Removable lids along outer radius Smooth, chip-repellent exterior Small pitch for low-noise, smooth operation Fully enclosed KMA mounting brackets with attachment capability on all sides Small pitch enables very small radii Integrated strain relief available especially for e-tubes page 6.40
When to use the Series R58: If particularly quiet operation is required At very high speed If chip protection is subject to stringent requirements
When not to use it: If a particularly low-cost solution is the main factor Series R157/158, page 6.12 If no chip protection is required Series 2600/2700 E2/000, page 5.182


nd
1 set 580.100.12 6.34

Fill weight [kg/m]
R58
Unsupported length
10.0 8.0 6.0 4.0 2.0 FLB 1.5 FLG 1.0
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height HRI = Trough inner height radius in final position K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
35
FLB
0.5 0
S (FLG) S (FLB)
0 0.5 1.0 1.5 2.0 2.5 Unsupported length FLG / FLB [m] Length of travel S [m] 0 1 S S/2 2 3 70,5 4 5
Phone +49- (0) 22 03-96 49-800
Vertical, standing 4 m Side mounted, unsupp. 2m Rotary requires further calculation Unsupported length of upper run = upon request
Moving end
H - 50
Fixed end
33,3
67
50


R H D K H2 D2 K2 075 200 150 305 200 150 375 100 250 175 385 216 310 500
Links/m = 30 (999 mm)

125 300 200 460 216 380 699 150 350 225 540 216 480 866

200 450 275 695 216 800 1265 250 550 325 855 216 1050 1665

S S/2 Moving end Mitnehmer Guide trough with glide bar S/2

D2 H2 Fixed end Festpunkt K2
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 3 [m/s] / max. 10 [m/s ]

2
www.igus.de/en/r58
6.35
Fax
+49- (0) 22 03-96 49-222
H HF = H + 35
Inner height: 35 mm
E2 e-tubes Type R
HF
R58

Part No. Bi [mm] .0 .0 .0 .0 .0 .0 .0 50 75 100 125 150 175 200 Ba [mm] 66 91 116 141 166 191 216 R [mm] Bending radii 075 100 125 150 200 250 075 100 125 150 200 250 075 100 125 150 200 250 075 100 125 150 200 250 075 100 125 150 200 250 075 100 125 150 200 250 075 100 125 150 200 250 Weight [kg/m] 1,50 1,77 2,04 2,31 2,61 2,88 3,15
igus e-chainsystems
32 max.
Bi Ba
35 50
58.050. 58.075. 58.100. 58.125. 58.150. 58.175. 58.200.
R Supplement Part No. with required radius. Example: 58.100. 100 .0 0 = standard color, other colors page 1.39 Pitch = 33,3 mm/link - Links/m = 30
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Part No. structure
58. 100. 100. 0

igus GmbH
51147 Cologne
Fax

6.36
www.igus.de/en/r58

R58
3 6 581 582 12
Vertical Separator unassembled assembled
By standard Vertical Separators are assembled every other e-chain link Standard subdivision with Vertical Separator 582
582
Phone +49- (0) 22 03-96 49-800

For applications involving many thin cables with similar or identical diameters Vertical Separator, slotted 588 can be combined with Full-Width Shelf 221.X
assembled
588
12
221.X Width X [mm] 050 075 100 125 Part No. unassembled 220.50 220.75 220.100 220.125
588 Part No. assembled 221.50 221.75 221.100 221.125 Width X [mm] 150 175 200 Part No. unassembled 220.150 220.175 220.200 Part No. assembled 221.150 221.175 221.200 Full-Width Shelf X-1 t = 2,5
Option 3: Shelves
For applications involving many cables with similar or identical diameters. Partial separation into individual chambers can be achieved and the entire width Bi-10 mm can be used Shelf 2210.X can be combined with Middle Plate 586
4 Middle Plate unassembled assembled 585 586 12
16,25 16,25
2,5
7,5
2210.X
Width X [mm] 018 023 028 033 038 043 048
10
586
Width X [mm] 058 068 073 088 099 124 149
www.igus.de/en/r58
6.37
Fax
+49- (0) 22 03-96 49-222
3 Vert. Separator, slotted 6 unassembled 587
16,25 16,25
5 5
7,5
2,5
Inner height: 35 mm
E2 e-tubes Type R
R58


Option - KMA with Quickflange for short and long travels Recommended for unsupported and gliding applications Space-restricted Universally mountable with attachment capability on all sides The attachment variants arising automatically by the choice of the KMA mounting bracket *KMA = Polymer Metal Mounting Bracket 580...2 Fixed end (inner link) 20 18

Option - KMA with Quickflange Recommended for vertical hanging / standing applications At very high speed and acceleration Universally mountable with attachment capability on all sides The attachment variants arising automatically by the choice of the KMA mounting bracket Flush mounting at both ends of the e-tube 580...4 Fixed end (inner link)

Amust be indicated on preassembled configurations Full set pivoting = 12
Quickflange Part No. 16800.QF, unassembled 45 29
580...2 Standard! (pivoting) 580...4 (locking) Fixed end 67,1 5,5
Standard! (pivoting) 580...1 (locking) 580...3 Moving end 70,5 12,5
26
17
51147 Cologne
Bi
igus GmbH
Full set, for both ends: Single-part order: 580. 050. 1 Mounting bracket with bore 580. 050. 2 Mounting bracket with pin Part No. structure (locking) 580. 050. 34 A
12
580. 050. 12
B A
12,5 15 For Series 58.050. 58.075. 58.100. 58.125. 58.150. 58.175. 58.200. Part No. Full set 580.050. 580.075. 580.100. 580.125. 580.150. 580.175. 580.200. Part No. Full set with Quickflange 580.050. 580.075. 580.100. 580.125. 580.150. 580.175. 580.200. QF QF QF QF QF QF QF Dim. A [mm] 62 87 112 137 162 187 212 Dim. B [mm] 74 99 124 149 174 199 224
Width
6.38
Integrated strain relief for E2 e-tubes - Series R
page 6.40
A B
Width
Series R58 | Accessories | Mounting Brackets, Steel, Flange

Moving end (outer link) 906.463.X.1
R58

Metallic flange brackets with popular hole patterns, easily be replaced by their modern successors, without having to alter the hole pattern Bolted connection outside of chain cross-section possible Universally mountable with attachment capability on all sides Steel, galvanized One-piece mounting bracket High stability 906.463.X.2 Fixed end (inner link) Flush mounting possibilities at both ends of the e-tube 16 16
906.463.X.1 Moving end

H 5 5 H
906.463.X.2 Fixed end

50
t=2
t=2
G 13
G 15
B C
B C
12
12
D A E F
D A E F
2,5
30 32
36 40
Moving end 906.463.X.1

32
Fixed end 906.463.X.2
906.463.X.1
906.463.X.2
Full set, for both ends: 906. 463. X. 12. Single-part order: F E 906. 463. X. 1 Mounting bracket with bore 906. 463. X. 2. Mounting bracket with pin
50
47
For Series 58.050 58.075
Hole 58.05 58.1
Part No.
Part No.
Bi [mm] 50 75
Ba [mm] 66 91
Dim. A [mm] 58,3 83,3
Dim. B [mm] 48 48
Dim. C [mm] 68 68
Dim. D [mm] 20 30
Dim. E [mm] 78,5 104
Dim. F [mm] 90,5 116
Dim. G [mm] 82 82
Dim. H [mm] 24,5 50
pattern Moving end Fixed end 906.463.05.1 906.463.05.2 906.463.1.1 906.463.1.2
page 6.5
page 6.40
6.39
Fax
Hole pattern metallic flange
Hole pattern metallic flange
Moving end
Fixed end
+49- (0) 22 03-96 49-222
47 43
R58

Characteristic features: Strain relief disappears completely in the e-tube

Easy to assemble without
igus e-chainsystems
any screws machines Part. No. 5850.Z
Use: Individual part for the manufacturing of switchgear cabinets or for the assembly of Accessory for igus e-chainsystems Width [mm] 46
Number of teeth 4
For Series R58
Number of tiewrap plates 5850.Z for selected inner width Bi

Bi [mm] 50 Width tiewrap plate [mm] 46 46 46 46 46 46 Number of tiewrap plate n 1 1 2 2 3 3 Total 4 4 8 8 12 12 number of teeth
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
75 100 125 150 175 200
Fax
igus GmbH
6.40
51147 Cologne
www.igus.de/en/r58

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
R58
Bi

ha
depends on dim. Ba

HRi 2 ha BRi Ba + 4
Phone +49- (0) 22 03-96 49-800

12 4,9
M6 x16

18 BRi
Order example
Part No. attached outwards 960.30.175 960.30.200 960.30.225 960.30.250 960.30.275 960.30.300 960.30.325
Part No. attached
see table
.050
[mm] inwards 70 95 960.30.150 960.30.175 960.30.200 960.30.225 960.30.250 960.30.275
.075
.100 120 .125 145 .150 170 .175 195 .200 220
Interface connector, plastic
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m guide trough without glide bar (8 x 2 m sections) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets "Basic" Option: For an additional noise dampening with silencer profile, please add Index A - Example: Insert for the installation set "Heavy Duty": 972.50.XXX instead of (960.30.XXX) on the right column "attached outwards"
nMon = nRi + 1
nRi x 2000 mm
chapter 10
chapter 9
6.41
Fax
+49- (0) 22 03-96 49-222
50
27
R68
45
Price index
Protection for cables and hoses, against hot chips Large pins for high stability
UL94-V2 classifications upon request ESD classification: Electrically conductive ESD/ATEX version upon request iF-Design Award Winner Series R68
Smooth, chip-repellent exterior Small pitch for low-noise, smooth operation Removable lids along outer radius Fully enclosed KMA mounting brackets with attachment capability on all sides Integrated strain relief available especially for e-tubes page 6.48
When to use the Series R68: If particularly quiet operation is required At very high speed If chip protection is subject to stringent requirements
When not to use it: For extremely chip repellent e-tubes System RX, Series RX32, page 6.58 If a particularly low-cost solution is the main factor Series R167/R168, page 6.20 If no chip protection is required Series 3400/3500 E2/000, page 5.204


nd
1 set 680.100.12 6.42

Fill weight [kg/m]
R68
Unsupported length
10.0 8.0 6.0 4.0 2.0 FLG 1.5 1.0 FLB S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height HRI = Trough inner height radius in final position K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on 0 0.5 1.0 1.5 2.0 2.5 0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 1 S S/2 2 72 3 4 5 H2 = *Mounting height
45
FLB
0.5
S (FLG) S (FLB)
Phone +49- (0) 22 03-96 49-800
Vertical, standing 4 m Side mounted, unsupp. 2m Rotary requires further calculation Unsupported length of upper run = upon request
Moving end R H - 64 Fixed end 36 72 H
64

Pitch = 36 mm/link
R H D K H2 D2 K2 100 264 186 390 265 200 500 125 314 211 465 284 370 648
Links/m = 28 (1008 mm)

150 364 236 545 284 440 792 175 414 261 625 284 540 900 200 464 286 705 284 650 1116

225 514 311 780 284 700 1269 250 564 336 860 284 850 1476 300 664 386 1015 284 1050 1800


D2 H2 Fixed end K2
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 3 [m/s] / max. 10 [m/s ]

2
www.igus.de/en/r68
6.43
Fax
+49- (0) 22 03-96 49-222
HF = H + 40
Inner height: 45 mm
E2 e-tubes Type R
HF
R68

Part No. Bi [mm] .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 50 75 100 115 125 150 175 200 225 250 Ba [mm] 68 93 118 133 143 168 193 218 243 268 R [mm] Bending radii 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 100 125 150 175 200 225 250 300 Weight [kg/m] 1,90 2,18 2,46 2,63 2,77 3,05 3,36 3,64 3,92 4,23
igus e-chainsystems
68.050.
42 max.
Bi
Ba
45 64
68.075. 68.100. 68.115. 68.125. 68.150. 68.175. 68.200. 68.225. 68.250.
Supplement Part No. with required radius. Example: 68.100. 100 .0
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
0 = standard color, other colors Part No. structure
68. 100. 100. 0

igus GmbH
51147 Cologne
Fax

6.44
www.igus.de/en/r68

R68
2,5
Vertical Separator* unassembled assembled *not suitable for bending radius = 100 Vertical Separator, for 2,5 bending radius R = 100 8 34501 unassembled assembled 34511 14 301 311 14
By standard Vertical Separators are assembled every other e-chain link Standard subdivision with Vertical Separator 311 (if you select bending radius R = 100 please use Vertical Separator 34511)
311 2,5 Vert. Separator, slotted 10 302 unassembled assembled 312 14

For applications involving many thin cables with similar or identical diameters Vertical Separator, slotted 312 or Vertical Separator, slotted 312.24 with wide base can be combined with Full-Width Shelf 221.X
Phone +49- (0) 22 03-96 49-800
2,5 Vert. Separator, slotted 14 unassembled 302.24 assembled 312.24 24
321.X 312.24 Width X [mm] 50 75 100 115 125 Part No. unassembled 320.050 320.075 320.100 320.115 320.125
312 Width X [mm] 150 175 200 225 250 Part No. unassembled 320.150 320.175 320.200 320.225 320.250 Part No. assembled 321.150 321.175 321.200 321.225 321.250 Full-Width Shelf X-1 t = 3,4
assembled 321.050 321.075 321.100 321.115 321.125
Option 3: Shelves
For applications involving many cables with similar or identical diameters. Partial separation into individual chambers can be achieved and the entire width Bi-10 mm can be used Shelf 2210.X can be combined with Side Plate 313 and Middle Plate 314 Option 3 "Shelves" can also be combined with option 1 "Vertical Separators"
4 Side Plate unassembled assembled Middle Plate unassembled assembled 304 314 10 303 313 7 4
2,5
22,5
10
314
2210.X
7,5
313
Width X [mm] 018 023 028 033 038 043 048
Width X [mm] 058 068 073 088 099 124 149
www.igus.de/en/r68
6.45
Fax
Part No.
+49- (0) 22 03-96 49-222
10,5
20,80 20,80
3,4
12 12
Inner height: 45 mm
E2 e-tubes Type R
R68


Recommended for unsupported and gliding applications Option - KMA with Quickflange Short and long travels Universally mountable with attachment capability on all sides The attachment variants arising automatically by the choice of the KMA mounting bracket *KMA = Polymer Metal Mounting Bracket 680...2 Fixed end (inner link) 21 9,5

Recommended for vertical hanging / standing applications Option - KMA with Quickflange At very high speed and acceleration Universally mountable with attachment capability on all sides The attachment variants arising automatically by the choice of the KMA mounting bracket Flush mounting at both ends of the e-tube 680...4 Fixed end (inner link)

Quickflange upon request 26 Part No. structure (pivoting) 680. 100. 12 A
Quickflange Part No. 16800.QF, unassembled 45 29

12,5
680...1 Standard! (pivoting) 680...3 (locking) Moving end
Standard! (pivoting) 680...2 (locking) 680...4 Fixed end
15
15
12,5
17
Bi
51147 Cologne
igus GmbH
12
Full set, for both ends: 680. 100. 12 Single-part order: 680. 100. 1 Mounting bracket with bore 680. 100. 2 Mounting bracket with pin Part No. structure (locking) 680. 100. 34 A
5,5 72
For Series 68.050. 68.075. 68.100. 68.115. 68.125. 68.150. 68.175. 68.200. 68.225. 68.250.
Part No. Full set 680.050. 680.075. 680.100. 680.115. 680.125. 680.150. 680.175. 680.200. 680.225. 680.250.
Part No. Full set with Quickflange 680.050. 680.075. 680.100. 680.115. 680.125. 680.150. 680.175. 680.200. 680.225. 680.250. QF QF QF QF QF QF QF QF QF QF
Dim. A [mm] 62 87 112 127 137 162 187 212 237 262
Dim. B [mm] 74 99 124 139 149 174 199 224 249 274
Width
6.46
page 6.48
A B
Series R68 | Accessories | Mounting Brackets, Steel, Flange

Moving end (outer link) 906.462.X.1
R68

Metallic flange brackets with popular hole patterns, easily be replaced by their modern successors, without having to alter the hole pattern Bolted connection outside of chain cross-section possible Universally mountable with attachment capability on all sides Steel, galvanized One-piece mounting bracket High stability 906.462.X.2 Fixed end (inner link) Flush mounting possibilities at both ends of the e-tube 18 18
906.462.X.1 Moving end 5 7 7 H 5 H
906.462.X.2 Fixed end

53,5
t=2 G 28 G 17 B C
t=2 B C
16 16
Hole pattern metallic flange Moving end 906.462.X.1 53
Hole pattern metallic flange Fixed end 906.462.X.2
Moving end 906.462.X.1
Fixed end 906.462.X.2
Full set, for both ends: E 906. 462. X. 12. Single-part order: 906. 462. X. 1 Mounting bracket with bore 906. 462. X. 2. Mounting bracket with pin 32 38 F
For Series 68.075 68.115 68.175
Hole 68.1 68.2 68.3
Part No.
Part No.
Bi [mm] 75 115 175
Ba [mm] 93 133 193
Dim. A [mm] 83,4 123,4 183,4
Dim. B [mm] 59 59 59
Dim. C [mm] 80 80 80
Dim. D [mm] 30 50 100
Dim. E [mm] 104 144 204
Dim. F [mm] 116 156 216
Dim. G [mm] 95 95 95
Dim. H [mm] 38 78 138
pattern Moving end Fixed end 906.462.1.1 906.462.1.2 906.462.2.1 906.462.2.2 906.462.3.1 906.462.3.2
page 6.5
page 6.48
6.47
Fax
D A E F
D A E F
2,5
30 32
36 38
+49- (0) 22 03-96 49-222
43 40
R68

Characteristic features: Strain relief disappears completely in the e-tube

Easy to assemble without
igus e-chainsystems
any screws machines Part. No. 3050.Z 3075.Z
Use: Individual part for the manufacturing of switchgear cabinets or for the assembly of Accessory for igus e-chainsystems Width [mm] 50 75
Number of teeth 5 7
For Series R68 R68

Bi [mm] 50 75 Width tiewrap plate [mm] 50 50 50 50 50 50 50 50 Number of tiewrap plate n 1 1 1 2 2 3 3 4 Total 5 5 5 10 10 15 15 20 number of teeth
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
100 115 125 150 175 200 225 250

Bi Width tiewrap plate [mm] 75 75 75 75 75 75 75 Number of tiewrap plate n 1 1 1 2 2 3 3 Total 7 7 7 14 14 21 21 [mm] 50 75 100 115 125 150 175 number of teeth
51147 Cologne
Fax
200 225 250
igus GmbH
6.48
www.igus.de/en/r68

BRa 41 28 BRi Ba + 4 Ba Bi 2 11
R68
Bi

ha
depends on dim. Ba

HRi 2 ha BRi Ba + 4
Phone +49- (0) 22 03-96 49-800
Bottom Clamp attached optionally M8 x20

18,4
inwards or outwards
8
68.100.200.0
18 BRi
Order example
Part No. attached outwards 960.40.200 960.40.225 960.40.250 960.40.275 960.40.275 960.40.300 960.40.325 960.40.350 960.40.375 960.40.400
Part No. attached
see table
.050
[mm] inwards 72 97 960.40.175 960.40.200 960.40.200 960.40.225 960.40.250 960.40.275 960.40.300 960.40.325
.075
.100 122 .115 137 .125 147 .150 172 .175 197
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m guide trough without glide bar (8 x 2 m sections) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets "Basic" Option: For an additional noise dampening with silencer profile, please add Index A - Example:
.200 222 .225 247 .250 272
Insert for the installation set "Heavy Duty": 973.50.XXX instead of (960.40.XXX) on the right column "attached outwards"
nMon = nRi + 1
nRi x 2000 mm
chapter 10
chapter 9
6.49
Fax
+49- (0) 22 03-96 49-222
64
45
6.50
System RX
Extremely chip repellent e-tubes
6.51

Problem solver for energy supply systems in areas with chips - available in 4 sizes Chips and dirt can significantly reduce the service life of cables and hoses. With System RX igus presents an extremely dense but nonetheless uniquely shaped polymer e-tube that can easily be opened along the outer radius.
Snap-open along outer radius Round contour prevents chip accumulation Injection-molded sealing lip all around No holes, cracks or undercuts IP40 tested (TV Saarland) RX40 Interior separation and Support Tray tool kit available Covered pin/bore connection and stop dogs "RBR"-Version with reverse bending radius available Typical industries and applications Tooling machines All applications with direct chip appearance Applications with dirt and dust General machinery
e-tubes RX IP tested Special equipment: Electrically conductive ESD/ATEX version upon request UL94 - V2 classifications upon request Optional available with HT-Material for hot chips up to 850 C
6.52
With the extreme tight igus e-tube RX and the harnessed chainflex -cables, the lifetime of this woodworking machine could be considerably increased.

Because of dust and dirt, most after one month previously installed cables failed
Spnemasse [g]
Time [s]
180 160 140 120 100 80
35 30 25 20
igus product Competitors
igus product Competitors
158
igus RX40.100.100
15 10 05 0
60
igus R68
40
01
02
03
igus RX-e-tube RX40.100.100 251.900 cycles
igus e-tube 68.10.100.0 256.132 cycles
62,9
Test-Tube 01 250.907 cycles Test-Tube 02* 2.600 cycles
*Interruption of test after 2.600 cycles
20
2,7
0
9,8
Test: Drowning - Various tube styles were drowned under water. For the RX e-tube, it takes more than 30 sec. to fill up with water
Test: Chip intrusion - Various tube styles were charged with a defined quantity of chips. Only 2,7 g of chips were found inside the new RX e-tube after 251.900 cycles
next page
6.53
e-tubes RX Content Overview Selection Table


Snap-open along outer radius RX32 RX40 RX48 RX56 26 / 42 32 / 52 35 / 62 41 / 73 80 100 120 140 98,4 123 147,6 172,2 56 70 84 98 80 - 150 100 - 300 120 - 150 140 1,7 1,8 2,1 2,3 6.58 6.64 6.70 6.76
RX32 NEW in this catalog

98,4 80
3 17 23,5
RX40
123 100
3 22
18,5
17 4,5
18,5
22
23,5
26 42 56

147,6 120

172,2 140
3 28,5 27 27 28,5 33,5 32
3 32 33,5
35 62 84
4,5
41 73
4,5
32 52 70
6.54

4,5
98
e-tubes RX Assembly instructions 1 2
Open the excentric locking mechanism...
...by simply turning with a screwdriver
...then take away the lids along the outer radius - ready!
next page next page www.igus.eu/en/RX_assembly 6.55
Part No. of e-chain links as single parts You can find an assembly video on the web
RX
e-tubes RX Technical Data Overview
Technical Data - e-tubes RX

Speed / acceleration FLG max.
FLG FLB
max. 10 [m/s] / max. 100 [m/s ]

2
Speed / acceleration FLB max. Material - permitted temperature C Flammability class, igumid G
max. 3 [m/s] / max. 6 [m/s ]

2
Installation methods overview, maximum travels - e-tubes RX
e-tube Series
Vertical hanging
Vertical standing
Rotary application
Zig-zag application
RX32 RX40 RX48 RX56
1,20 m 1,50 m 1,80 m 2,00 m
upon request upon request upon request upon request
e-tubes RX e-chain links as single parts Overview

Part No. two-piece e-chain links as single parts - e-tubes RX
Two-piece, snap-open along outer radius
e-tube Series Lid Lower part e-tube Lid e-tube Lower parts*
RX32 RX40 RX48 RX56

*Lower parts: supplement Part No. with required Radius (R) Example: RX56.140.140
RX32 RX40 RX48 RX56
RX32.080.2 RX40.100.2 RX48.120.2 RX56.140.2
RX32.080.R RX40.100.R RX48.120.R RX56.140.R

www.igus.eu/en/RX
e-tubes RX Applications and igus Tests
RX
The almost one hundred percent tight RX e-tube is used in a CNC precision turning and milling center
igus e-tubes RX - total protection against all kinds of chips
RX E-Tubes, without undercuts, projecting edges or gaps. The rounded contour prevents chip accumulation even at the covered pin/bore connectors and stop dogs
Supply of the main spindle in a tooling machine with igus e-tube RX. The rounded contour of the energy supply repels all kind of chips
Despite the restricted installation space, the RX e-tube is used in this compact turning machine with reverse bending radius (RBR)
Chip tests at the igus test-lab prove the excellent tightness of e-tube RX. Video online www.igus.eu/en/RX_tested
RX32
e-tubes RX Series RX32 Introduction

NEW in this catalog Extremely chip repellent
Mounting bracket with strain relief capability
42
Full chip protection without undercuts, projecting edges or gaps
When to use the Series RX32: If a small, chip protected e-tube without undercuts, projecting edges or gaps with an inner height of 42 mm is required Inner width 80 mm For unsupported lengths up to 1,7 m and fill weights up to 4,0 kg/m If easy access from the outside is required
Round contour prevents chip accumulation
Interior separation available
When to use a different igus Series: For chip protection in gliding applications E4.1 Series R4.42, page 7.60 If a particularly low-cost solution is the main factor e-tube Series R157/R158, page 6.12
Easy opening of lids with embedded excentric locking mechanism
Covered pin/bore connection and stop dogs

6.58
www.igus.eu/en/RX32
e-tubes RX Series RX32 Dimensions Unsupported

Fill weight [kg/m] 14
HF FLG
RX32
13 12 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0 0 1.0 0.5 Unsupported length Length of travel S [m] 0 2.0 1.5
H S (FLG) S (FLB)
FLB
FLB FLG
2.0 2.5 FLG / FLB [m] 3.0 3.5 Unsupported e-chains feature positive camber over short travels. This must be
4.0
6.0
D S/2
S 32
Technical Data
HF = H + 50
Moving end
R 32 56 H - 56
Fixed end
R H
080 216
100* 256
125* 306
150 356
175* 406
200* 456
225* 506
250* 556 310 850
*Radii 100, 125, 175, 200, 225, 250 available upon request. FLG = with straight upper run FLB = with permitted sag S = Length of travel R = Bending radius H = Nominal clearance height HF = Required clearance height
RX32
e-tubes RX Series RX32 Product range Standard
Series RX32 | snap-open along outer radius

snap-open along outer radius
Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
RX32
[kg/m]
RX32. 80 .R.0
80
98,4
| 080 | 100*| 125*| 150 | 175*| 200*| 225*| 250*|
1,23
*Radii 100, 125, 175, 200, 225, 250 available upon request.
Supplement Part No. with required radius (R). Example: RX32.080.080.0
Order key
Ba Bi
RX32.080.080. 0
37 max.
RX32.080.080.0 = e-tube snap-open along outer radius , Bi 080 mm inner width, R 080 mm radius, color black More order examples and configuration options page 6.63

page 6.56


e-tubes RX that repel hot chips, up to 850 C. Some applications, depending on amount and size of the chips, can burn or melt the surface. That is no longer the case with the igus "igumid HT" material. Order examples: Full e-tube RX made of HT material: RX32.080.080.0.HT Single lid RX made of HT: RX32.080HT.080.0 Delivery time 10 work days! Further Information www.igus.eu/en/HT
www.igus.eu/en/RX32
26
42
56
e-tubes RX Series RX32 Interior separation

NEW in this catalog
RX32
18,5
3 17
17
18,5
RX520.XX
4,5
RX32.1.1 RX32.2.1
RX32.2 lateral positioning
RX32.1 central positioning
RX32.1
Slotted separator (central positioning) unassembled RX32.1 assembled RX32.1.1 Slotted separator (lateral positioning) unassembled RX32.2 assembled RX32.2.1
Vertical separation - slotted separators: RX32.1 (central positioning) RX32.2 (lateral positioning)
Vertical separation of the large filling space by cablefriendly, polymer separators. Due to their slots, basic vertical/horizontal shelving arrangements are possible. In the standard configuration separators are assembled every 2nd e-chain link!
RX32.2
3
4,5
X -1
Full-width shelf, lockable unassembled RX520.X assembled RX521.X
Lockable full-width shelves

RX520.24 RX520.44
RX521.24 RX521.44
unassembled
assembled
RX520.64 RX520.84
RX521.64 RX521.84
e-tubes RX Series RX32 Accessories Support tray Optional: Support tray tool kit For support of the lower run
Open trough design for safe guidance of the RX e-tube. Chips can fall through. In 3 lengths available. Order examples: Part No. 909.331.500 (length 0,5 m) Part No. 909.331.1000 (length 1,0 m) Part No. 909.331.1500 (length 1,5 m) Please contact us by phone or visit www.igus.eu/en/RX32
RX32
e-tubes RX Series RX32 Mounting brackets
Moving end RX321.080.1(ZB)

11 32 32 32
Fixed end RX321.080.2(ZB)

32 11
Frontal view of flange

30
4,5
Moving end
98,4 87
56
Fixed end
Flange mounting brackets for RX32 | Polymer locking, two-piece

e-tube Series RX32. Part No. full set with tiewrap plates RX321.080.12ZB Part No. full set without tiewrap plates RX321.080.12 Number of teeth 8 Universally mountable with flange attachment capability Mounting brackets (optional with strain relief) Perfect fastening with flange
11
32 11
32
32
32
Lateral view of igus RX32 e-tube with flange mounting
mounting brackets Easy to open Optional M4 insert nuts
56
brackets and optional strain relief Part No. structure RX321.080.12 ZB

With integrated strain relief tiewrap plates Full set locking = 12 Mounting bracket for selected width index
Two-piece mounting bracket with flange attachment
Flush attachment - here shown with strain relief
Tight strain relief block according to your specifications. Please consult igus !
Single-part order Mounting bracket Moving end RX321.080.1 ZB (+ tiewrap plate) Mounting bracket Fixed end RX321.080.2 ZB
(+ tiewrap plate)
www.igus.eu/en/RX32
e-tubes RX Series RX32 Options and order keys

Part No. RBR e-tubes RX
RX32

Part No. HT-Material e-tubes RX
Part No. Standard e-tubes RX
Part No. ESD-Material e-tubes RX
RX32.080.R.0
RX32.080.R1/R2.0
RX32.080.R.0.HT
RX32.080.R.0.ESD


RX32.080.080.0 RX321.080.12ZB 1 x RX32.1.1 2 x RX32.2.1
+ Mounting brackets 1 set (+ tiewrap plates) + Interior separation with 1 separator (central positioning) assembled every 2nd link + Interior separation with 2 separators (lateral positioning) assembled every 2nd link
Order text: 1,0 m RX32.080.080.0 + RX321.080.12 ZB + 1 x RX32.1.1 + 2 x RX32.2.1
Order key RX32.080.080.0


Color
Color

RX40
52
Mounting bracket with strain relief capability
Full chip protection without undercuts, projecting edges or gaps
When to use the Series RX40: If a chip protected e-tube without undercuts, projecting edges or gaps with an inner height of 52 mm is required Inner width 100 mm For unsupported lengths up to 1,8 m and fill weights up to 6,0 kg/m If easy access from the outside is required
When to use a different igus Series: If a particularly low-cost solution is the main factor e-tube Series R167/R168, page 6.20 For chip protection in gliding applications E4.1 Series R4.56, page 7.78
Easy opening of lids with embedded excentric locking mechanism

6.64
www.igus.eu/en/RX40

HF FLG
RX40
13 12 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0
H S (FLG) S (FLB)
FLB
FLB FLG
0 1.0 2.0 0.5 1.5 Unsupported length FLG / FLB [m] Length of travel S [m] 0 2.0 4.0 6.0 2.5 3.0 3.5 Unsupported e-chains feature positive camber over short travels. This must be
D S/2
S 40
Technical Data
HF = H + 50
Moving end
R 40 70 H-70
Fixed end
R H
100 270
125 320
150 370
175 420
200 470
225 520
250 570
275 620 350 945
300 670 375 1025
RX40

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
RX40
[kg/m]
RX40.100.R.0
100
123
| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 275 | 300
1,89
Order key
Ba Bi
RX40. 100. 100. 0

48 max.

page 6.56


www.igus.eu/en/RX40
32
52
70

NEW in this catalog
RX40
23,5
3 22
22
23,5
RX520.XX
4,5
RX40.1.1 RX40.2.1
RX40.1
RX40.2
3
4,5
X -1

unassembled
RX520.29 RX520.54
assembled Width X [mm] RX521.29 079 RX521.54 104
unassembled
assembled
RX520.79 RX521.79 RX520.104 RX521.104
Open trough design for safe guidance of the RX e-tube. Chips can fall through. In 4 lengths available. Order examples: Part No. 907.856.500 (length 0,5 m) Part No. 907.856.1000 (length 1,0 m) Part No. 907.856.1500 (length 1,5 m) Part No. 907.856.200 (length 2,0 m) Please contact us by phone or visit www.igus.eu/en/RX40
RX40
Moving end RX401.100.1(ZB)

11 40 40 40
Fixed end RX401.100.2(ZB)

40 11

38
5,8
Moving end
123 108
70
Fixed end

e-tube Series RX40. Part No. full set with tiewrap plates RX401.100.12ZB Part No. full set without tiewrap plates RX401.100.12 Number of teeth 10 Universally mountable with flange attachment capability Mounting brackets (optional with strain relief) Perfect fastening with flange
11
40 11
70
40
40
40
Lateral view of igus RX40 e-tube with flange mounting
brackets and optional strain relief Part No. structure RX401.100.12 ZB

With integrated strain relief tiewrap plates Full set locking = 12 Mounting bracket for selected width index
Flush attachment - here shown with strain relief
Single-part order Mounting bracket Moving end RX401.100.1 ZB (+ tiewrap plate) Mounting bracket Fixed end RX401.100.2 ZB
(+ tiewrap plate)
www.igus.eu/en/RX40

RX40

RX40.100.R.0
RX40.100.R1/R2.0
RX40.100.R.0.HT
RX40.100.R.0.ESD


RX40.100.100.0 RX401.100.12ZB 1 x RX40.1.1 2 x RX40.2.1
Order text: 1,0 m RX40.100.100.0 + RX401.100.12 ZB + 1 x RX40.1.1 + 2 x RX40.2.1


Color
Color

RX48

Mounting bracket (strain relief upon request)
62
Full chip protection without undercuts, projecting edges and gaps
When to use the Series RX48: If a chip protected e-tube without undercuts, projecting edges or gaps with an inner height of 62 mm is required Inner width 120 mm For unsupported lengths up to 2,1 m and fill weights up to 9,0 kg/m If easy access from the outside is required
When to use a different igus Series: For chip protection in gliding applications E4/light Series R18840, page 7.164
Removable lids along outer radius Easy opening of lids with embedded excentric locking mechanism

6.70
www.igus.eu/en/RX48

HF FLG
RX48
13 12 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0
H S (FLG) S (FLB)
FLB
FLB FLG
2.0 0 1.0 0.5 1.5 Unsupported length FLG / FLB [m] Length of travel S [m] 0 2.0 4.0 6.0 2.5 3.0 3.5 Unsupported e-chains feature positive camber over short travels. This must be
D S/2
S 48
Technical Data
HF = H + 50
Moving end
R 48 84 H - 84
Fixed end
R H D K
120 324 210 475
150 384 240 570
175* 434 265 650
200* 484
225* 534
250* 584
275* 634
300* 684 390 1040
325* 734 415 1120
290 315 340 365 725 805 885 960 The required clearance height: HF = H + 50 mm (with 0,5 kg/m fill weight)
*Radii 175, 200, 225, 250, 275, 300, 325 available upon request. FLG = with straight upper run FLB = with permitted sag S = Length of travel R = Bending radius H = Nominal clearance height HF = Required clearance height
RX48

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
RX48
[kg/m]
RX48. 120 .R.0
120 147,6
120 | 150 | 175*| 200*| 225*| 250*| 275*| 300*| 325*|
2,76
*Radii 175, 200, 225, 250, 275, 300, 325 available upon request.
Order key
Ba Bi
RX48. 120. 120. 0

56 max.

page 6.56


www.igus.eu/en/RX48
35
62
84

NEW in this catalog
RX48
28,5
3 27
27
28,5
RX520.XX
4,5
RX48.1.1 RX48.2.1
RX48.1
RX48.2
3
4,5
X -1

RX520.34 RX520.64
RX521.34 RX521.64
unassembled
assembled
RX520.94 RX521.94 RX520.124 RX521.124
Open trough design for safe guidance of the RX e-tube. Chips can fall through. In 2 lengths available. Order examples: Part No. 909.220.500 (length 0,5 m) Part No. 909.220.500 (length 1,5 m) Please contact us by phone or visit www.igus.eu/en/RX48
RX48
Moving end RX481.120.1

48 48 48
Fixed end RX481.120.2

48

45
6,5
Moving end
147,6 130
84
Fixed end

e-tube Series RX48. Part No. full set with tiewrap plates upon request Part No. full set without tiewrap plates RX481.120.12 Number of teeth upon request Universally mountable with flange attachment capability Mounting brackets (optional with strain relief) Perfect fastening with flange Lateral view of igus
84
48
48
48
48
RX48 e-tube with flange mounting brackets and optional strain relief (upon request)
Part No. structure RX481.120.12

Full set locking = 12 Mounting bracket for selected width index
Flush attachment - here shown with strain relief. Tiewrap plates upon request. Please consult igus !
Single-part order Mounting bracket Moving end RX481.120.1 Mounting bracket Fixed end RX481.120.2
www.igus.eu/en/RX48

RX48

RX48.120.R.0
RX48.120.R1/R2.0
RX48.120.R.0.HT
RX48.120.R.0.ESD


RX48.120.120.0 RX481.120.12 1 x RX48.1.1 2 x RX48.2.1
+ Mounting brackets 1 set + Interior separation with 1 separator (central positioning) assembled every 2nd link + Interior separation with 2 separators (lateral positioning) assembled every 2nd link
Order text: 1,0 m RX48.120.120.0 + RX481.120.12 + 1 x RX48.1.1 + 2 x RX48.2.1


Color
Color

RX56

Mounting bracket (strain relief upon request)
73
Full chip protection without undercuts, projecting edges and gaps Round contour prevents chip accumulation
When to use the Series RX56: If a chip protected e-tube without undercuts, projecting edges or gaps with an inner height of 73 mm is required Inner width 140 mm For unsupported lengths up to 2,3 m and fill weights up to 11 kg/m If easy access from the outside is required
When to use a different igus Series: For chip protection in gliding applications System E4/light, Series 19050, page 7.200
Removable lids along outer radius Easy opening of lids with embedded excentric locking mechanism

6.76
www.igus.eu/en/RX56

HF FLG
RX56
13 12 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0
H S (FLG) S (FLB)
FLB
FLB
FLG
0 1.0 2.0 0.5 1.5 Unsupported length FLG / FLB [m] Length of travel S [m] 0 2.0 4.0 6.0 2.5 3.0 3.5 Unsupported e-chains feature positive camber over short travels. This must be
D S/2
S 56
Technical Data
HF = H + 50
Moving end
R 56 98 H - 98
Fixed end
R H D K
140 378 245 555
175* 448 280 665
200* 498 305 745
225* 548
250* 598
275* 648
300* 698
325* 748 430 1135
350* 798 455 1215
330 355 380 405 820 900 980 1055 The required clearance height: HF = H + 50 mm (with 0,5 kg/m fill weight)
*Radii 175, 200, 225, 250, 275, 300, 325, 350 available upon request. FLG = with straight upper run FLB = with permitted sag S = Length of travel R = Bending radius H = Nominal clearance height HF = Required clearance height
RX56

Bi
[mm]
Ba
[mm]
R Bending radii
[mm]
RX56
[kg/m]
RX56. 140 .R.0
140 172,2
| 140 | 175* | 200* | 225* | 250* | 275* | 300* | 325* | 350* |
3,83
*Radii 175, 200, 225, 250, 275, 300, 325, 350 available upon request.
Order key
Ba Bi
RX56. 140. 140. 0

65 max.

page 6.56


www.igus.eu/en/RX56
41
73
98

NEW in this catalog
RX56
33,5
3 32
32
33,5
RX520.XX
4,5
RX56.1.1 RX56.2.1
RX56.1
RX56.2
3
4,5
X -1

unassembled
RX520.39 RX520.74
assembled Width X [mm] RX521.39 109 RX521.74 144
unassembled
assembled
RX520.109 RX521.109 RX520.144 RX521.144
Open trough design for safe guidance of the RX e-tube. Chips can fall through. Available upon request. Please contact us by phone!
RX56
Moving end RX561.140.1

56 56 56
Fixed end RX561.140.2

56

52
8,5
Moving end
172,2 152
98
Fixed end

e-tube Series RX56. Part No. full set with tiewrap plates upon request Part No. full set without tiewrap plates RX561.140.12 Number of teeth upon request Universally mountable with flange attachment capability Mounting brackets (optional with strain relief) Perfect fastening with flange Lateral view of igus
98
56
56
56
56
RX48 e-tube with flange mounting brackets and optional strain relief (upon request)
Part No. structure RX561.140.12

Full set locking = 12 Mounting bracket for selected width index
Flush attachment - here shown with strain relief. Tiewrap plates upon request. Please consult igus !
Single-part order Mounting bracket Moving end RX561.140.1 Mounting bracket Fixed end RX561.140.2
www.igus.eu/en/RX56

RX56

RX56.140.R.0
RX56.140.R1/R2.0
RX56.140.R.0.HT
RX56.140.R.0.ESD


RX56.140.140.0 RX561.140.12 1 x RX56.1.1 2 x RX56.2.1
Order text: 1,0 m RX56.140.140.0 + RX561.140.12 + 1 x RX56.1.1 + 2 x RX56.2.1


Color
Color

7.0
E4
Universal modular kit, e-chains , e-tubes for all applications E4.1 | E4/light | E4/00 | E4/4
7.1
System E4.1 Robust and modular The E4 Standard
from page 7.6
System E4.1 - the Standard - Recommended for new constructions

Long travels, large unsupported lengths, simple installation and quiet operation Combines all design features of the systems E4/00 and E4/4 Optimum lateral stability and high push/pull force on long travels due to the undercut design Ideal for side-mounted applications Large unsupported lengths due to stable, double stop dog Noise dampening pads as additional noise-reducing option Outer and inner links for fast assembly www.igus.eu/e4.1
Technical Data - System E4 (E4.350 upon request)

Speed / acceleration FLG max. Speed / acceleration FLB max. Gliding speed / acceleration (maximum) Material - permitted temperature C Flammability class, igumid G max. 20 [m/s] / max. 200 [m/s ]
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
7.2
Details on material properties
page 1.38
System E4/light Light and stable
from page 7.156
System E4/light - light and stable

Low weight, stable and cost-effective. Smaller outer links for reduction of weight and costs For short travels and vertical hanging/standing applications With undercut for high stability Optimized ratio of interior and exterior dimension www.igus.eu/e4light
E4/00 and E4/4 are still available!
from page 7.250
from page 7.312
System E4/00 - The predecessor of the E4.1 system for low-noise operation and simple installation. E4/00 continues to be available on the long term. Please select the igus E4.1 system for new designs.
System E4/4 - The predecessor of the E4.1 system for long travels and side-mounted applications. E4/4 continues to be available on the long term. Please select the igus E4.1 system for new designs.
7.3
System E4 Broad system of modular accessories

New generation interior separation - Standard for new designs
Separator for QuickLock crossbar
Separator, narrow base
Asymmetrical separator
Notch separator for notch crossbar
Full-width shelf, lockable
Previous interior separation - still available
Separator, wide base
Separator, slotted
Middle plate for e-chains
Side plate for e-chains
Spacer for e-chains
Clip-on shelf
Mounting brackets
KMA with attachment capability on all sides
Mounting brackets with strain relief
Mounting brackets with C-profile option
KMA mounting brackets KMA mounting brackets pivoting locking
Mounting bracket made of steel
chainfix strain relief elements
Strain relief for easy fit into C-profile
Integration with KMA mounting brackets
Clip-on tiewrap plates for Tiewrap plates with clip-on chainfix clip - Modular connection for the C-profile snap-on for the C-profile opening crossbars
chainfix Nugget
Guide troughs
Fixed end module, Aluminum "Super Trough" Aluminum "Super Trough" Heavy-Duty aluminum "Super Trough" Basic
Steel guide troughs
Fixed end module, steel guide trough
For support of the lower run - Support Tray tool kit
Additional features
use product link on each page for details
QuickLock crossbar
Extension links - for extremely wide e-chains
Extender crossbars for hosed applications
Hinged crossbars
snapclip
autoglide crossbars
7.4
For more information on specific igus E4 e-chains
use product link on each page
System E4 Many accessories

Application Profile
E4 System Application High tensile forces High shearing forces Long unsupported length through special stop dogs, undercut Unsupported length, straight Unsupported length, with sag Unsupported, side-mounted Gliding, side-mounted High speeds High accelerations Ratio of inner dimension to outer dimension (space required) Low fill weight required Zig-zag applications Rotary motions Hanging and standing installation Installation space Environment Rolling noise generation Gliding noise generation High, constant humidity and temperature Dirt resistance Chip protection Insensitivity to vibration and shock Closed exterior and stop dogs ESD, ATEX (Special version in conductive material) Cleanroom Service life Unsupported, straight Unsupported, with sag Gliding Increase service life of cable Installation Opening/closing Separating/joining
E4.1 ++ ++ ++ ++ ++ ++ ++ ++ ++ + + + ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ +
E4/light o o + o + + + ++ ++ ++ ++ o ++ ++ + + ++ + ++ ++ ++ ++ + + ++ ++ +
E4/00 + + + + + + + + + + + + o o ++ ++ + ++ ++ ++ ++ o ++ ++ ++ ++ ++ ++ ++
E4/4 + ++ ++ + + ++ ++ + + + o + ++ + + + + ++ ++ ++ ++ ++ ++ o ++ + ++ ++ ++ o
++ + o very well-suited well-suited conditionally suitable not suitable
For more information on specific igus E4 e-chains
use product link on each page
7.5
7.6
E4.1

The Standard of the E4 program! igus e-chains and e-tubes for allmost all applications
7.7
E4.1 - ONE e-chain series for allmost all applications

The E4.1 system combines all the advantages of its three predecessors. E4.1 profits from 25 years of igus experience in 4-piece e-chains and is the best igus e-chain in the product range. The E4.1 series is more stable with the same or smaller dimensions than their predecessors. Almost all accessory components and mounting dimensions are identical. With the E4.1, the service life of your application can be still increased with lower costs. Undercut design for ideal lateral stability, high shear force on long travels and for large unsupported lengths Well suited for side-mounted applications Noise dampening pads Outer and inner links for quick assembly, with or without pretension Dirt repellant, with smooth, wear-resistant surface and side wear pads

Typical industries and applications Crane Indoor crane Composting plants Sewage plants Machine tools General mechanical engineering Materials handling technology Refrigeration engineering Construction machinery Wood working Any type of machines Robotics and handling systems
Cleanroom test upon request 41 dB(A) tested at igus lab, v = 1,8 m/s unsupported, Series E4.21.060.038.0
ESD classification: Electrically conductive ESD/ATEX version upon request System E4.1 proved with long travels e-tubes available as special design with HT material for 850C (1562 F) hot chips
7.8
The E4.42 Series in a machine tool, completely assembled with igus chainflex cables

Application Large unsupported length Low-noise, unsupported gliding Hanging and standing installation Long travels Side-mounted, unsupported Fast assembly Rotary motion Increase service life of cable Increase service life of e-chains ESD, ATEX
Design feature Special stop dogs, undercut Integrated "brake", smooth gliding surfaces - rubber dampers optional Torsional stability through undercut, "no camber" option by flipping the outer link High push/pull forces through undercut design and stop dogs, large and smooth gliding surfaces Undercut increases unsupported length by about 30% mounted on the side "Inner link/outer link" design Through simple flipping of links or easy modification, gliding surfaces on the side Smooth, wide solid polymer support for cables, many quick-mounting shelving options Large pins, optimized material, high stability Undercut for secure contact surfaces in motion (special version in conductive material)
Operation under dirt, chips, humidity Undercut design prevents e-chain breakage, dirt-resistant design
Fill weight [kg/m]
E4.1 e-chains : You can "do away" with expensive additional components
Up to 33% more unsupported length*. Save in the purchase cost, as you can now use smaller e-chains Due to the large unsupported lengths or loads, oversized energy supply systems can be optimized with the igus E4.1 system Best of class - Utmost stability** compared to other polymer e-chains

85 80 75 60 65 60 50 40 30 20 10 8,0 4,0 2,0 1,5 1,0 0,5
E4.80 E4.56
FLG FLB
E4.42
E4.32 E4.28 E4.21
* Compared to the igus E4/00 system series ** Test at igus laboratory: Sag tested with defined weight and length over 96h

0 0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
Unsupported length [m] Length of travel S [m]

0 2.0 4.0 6.0 8.0 10 12
Content overview, selection table and assembly instructions
page 7.14
7.9
E4.1 Utilized advantages of the approved E4 Series

The design principle of the undercut combined with the inner/ outer-link solution - Series E4.1 - All applications with one e-chain
Smooth, Low noise operation cable-friendly through integrated "brake" inner surfaces on the radial stop dogs Smooth and wear-resistant gliding surface - no additional gliding shoe Lateral wear pads for a long service life
(also for side-mounted applications)
ESD version ideal through "tongue and groove" contact
Special e-chain link
Additional noise dampening pads
Straight run and fast assembly due to inner- / outer-link design
Very high stiffening and carrying capacity when shear forces appear due to the undercut design
contour provide for low rolling noise
7.10
For detailed information on this igus product
www.igus.de/en/E4.1
E4.1 Utilized advantages of the approved E4 Series

Still more unsupported length with the igus XXL plastic*
Stable crossbars with double locking
Types "with" or "without pretension" due to flipping outer links
+25% 7m
Up to 25% more unsupported length The new igus XXL material for igus E4.1 e-chains offers you the potential to implement 7 m of travel without troughs and supports, or to implement higher fill weights with constant unsupported length. Larger unsupported lengths Higher fill weights Eliminates guide troughs and supports Less space requirement

*optional upon request
Fill weight [kg/m]
100 95 E4.80.XXL 90 85 80 E4.56.XXL 75 70 65 60

E4.56
50 E4.42.XXL 40 30
E4.42
E4.80
20 E4.32.XXL 10 8 E4.28.XXL 6 4 2 1.5

E4.32
Cable-friendly, rounded crossbar
Vertical stop dog system for larger unsupported lengths
1 0.5 0 0.5
E4.28
1.5
2.5
3.5
4.5
5.5
6.5
Unsupported length FLG (provisional)
For detailed information: www.igus.de/en/XXL-Material
7.11
E4.1 Interior separation kit and crossbars
Realize a better separation, with fewer, standardized parts Optimized and extended interior separation range for E4.1. The very cable friendly design increases your cables cycle life even further. Same separation for e-chains and e-tubes Safe force closure connection Cable friendly plastic crossbars, optimized for low cable wear and long cycle life Fast assembly
For horizontal separation: full-width shelves Shelf locks safely into separators on both ends due to special locking clip Separators can be moved freely over the shelf in horizontal direction No side plates necessary Multilayer separation continous or in single divisions with only one part possible Notch crossbars, notch bottoms and lids New standardized crossbar. Notch teeth in 5 mm gaps on the crossbar ensure safe fit against the notch separators, for side-mount applications. The additional, plane surface scaling makes exact positioning of the separator easy, without increasing cable wear. No additional spacers necessary for side-mounted applications Approx. 25 kg holding force of separator in raster position Clearly visible, plane scaling Clearly notches and scaling on crossbars for e-chains and bottoms and lids of e-tubes
QuickLock Crossbar "Q" One-click opening of the QuickLock crossbar: = 25 % faster assembly compared to standard crossbars Faster assembly with less effort Free access to the top, e-chain can remain in the guide trough www.igus.de/en/E4quickassembly
7.12
For detailed information on this igus product
www.igus.de/en/E4.1
E4.1 Longer cycle life

Cable wear tests at igus lab
Wear [m]
1.4 1.2 1.0 0.8 0.6
igus
Competitors
Wear [m]
Cables last up to 4 times longer The new separators can increase cycle life of cables by a factor of 4 - their rounded base ensures a smooth junction to the crossbar and avoids edges, which could increase cable wear. A strong force closure fit for e-chains and etubes. Tests in the igus lab have shown the lowest cable wear in e-chains with the new plastic separators.

0.4 0.2
Wear on plastic separators: Wear could be reduced to nearly half with the new separators
Competitors
0.25
igus E4.56
0.20
0.15
0.10
PUR
PUR
Wear on plastic crossbars: Longest service life with igus polymer crossbars
force [N]
1800 1600 1400
igus
Competitors
Longer life with Polymer Crossbars Tests in the igus lab have shown, that minimized cable wear is achieved in e-chains with plastic crossbars which are designed cable friendly, with rounded contours. All igus e-chains /e-tubes are equipped with plastic crossbars. Where it makes sense, other material can be considered, subject to prior test runs. The locking strength of igus crossbars is also convincing. Crossbars from different materials underwent a pull-out strength test in the igus lab. The locking strength is evident. Also, plastic crossbars are elastic yet very torsion resistant and do not plastically deform, like i.e. aluminum crossbars.

1200 1000 800 600 400 200 0
igus E4.80
01
igus E4.28
02
Retention force comparison polymer-/aluminumcrossbars - longest service life! Maximum holding force of the crossbars
next page
PUR
PVC
PVC
PVC
TPE
TPE
TPE
0.05
igus E4.80
igus 503
igus 507
01
02
7.13
E4.1 Content Overview Selection Table

Series Inner height hi [mm] Inner width Bi [mm] Outer width Ba [mm] Outer height Bending radius ha [mm] R [mm] Unsupported length max. [m] page
Crossbars every link

for particulary demanding applications
E4.21 E4.28 E4.32 E4.42 E4.56 E4.80 1640 800 840 E4.350
21 28 32 42 56 80 112 200 204 350
30 - 120 40 - 300 50 - 400 50 - 400 50 - 600 50 - 600 50 - 600 200 - 600 100 - 563 400 - 800
44 - 134 60 - 320 73 - 423 76 - 426 84 - 634 100 - 650 84 - 634 260 - 660 160 - 623 540 - 940
28 42 54 64 84 108 140 236 236 450
38 - 200 55 - 250 63 - 300 75 - 350 135 - 500 150 - 1000 200 - 600 325 - 1000 325 - 1000 500 - 1000
2,50 2,50 3,30 4,00 5,00 6,20 4,50 8,00 8,00 6,20
7.18 7.28 7.42 7.60 7.78 7.96 7.114 7.130 7.140 7.150
Crossbars every 2nd link

for almost all applications
H4.32 H4.42 H4.56 H4.80
32 42 56 80
50 - 400 50 - 400 50 - 600 50 - 600
73 - 423 76 - 426 84 - 634 100 - 650
54 64 84 108
63 - 300 75 - 350 135 - 500 150 - 1000
3,30 4,00 5,00 6,20
7.42 7.60 7.78 7.96
e-tubes
fully enclosed, excellent cable protection
R4.28 R4.32 R4.42 R4.56 R4.80 1608
28 32 42 56 80 108
50 - 300 50 - 300 50 - 300 75 - 462 150 - 200 200 - 400
70 - 320 73 - 323 76 - 326 109 - 497 250 - 513 234 - 434
42 54 64 84 108 140
75 - 250 125 - 300 125 - 350 135 - 500 200 - 1000 250 - 600
2,50 3,30 4,00 5,00 6,20 4,50
7.28 7.42 7.60 7.78 7.96 7.114
7.14

E4.1 Assembly Instruction 1 2
Line up two inner side links, side by side...
...attach an outer side link between
Assemble crossbars - push down and snap in by using a screwdriver
Assemble e-tube lids/bottoms - attach to the connector at an angle - snap in
The NEW E4 e-chain opener reduces assembly time

e-chain opener tools for convenient opening and closing of E4 series igus e-chains Especially for e-chains with many crossbars the assembly is much easier Especially in areas difficult to access mounting is simplified big savings in assembly time. Please call us or www.igus.eu/E4savetime

Technical data overview
www.igus.de/en/E4_assembly
E4.1
E4.1 Technical data Overview
Technical data - E4.1

FLG FLB
max. 20 [m/s] / max. 200 [m/s ]

2
Speed / acceleration FLB max. Gliding speed / acceleration (maximum) Material - permitted temperature C Flammability class, igumid G
FLG = unsupported with straight upper run FLB = unsupported with permitted sag
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
Installation methods overview, maximum travels - E4.1
Unsupported
Gliding
Vertical hanging
Vertical standing
Sidemounted
Circular
Zig-zag
Unsupported length lower run
E4.21 E4.28/R4.28 E4.32/R4.32 E4.42/R4.42 E4.56/R4.56 E4.80/R4.80 1640/1608 800 840
2,5 m 2,5 m 3,3 m 4,0 m 5,0 m 6,2 m 4,5 m 8,0 m 8,0 m
120 m 200 m 200 m 300 m 400 m 400 m 400 m 450 m 450 m
40 m 80 m 80 m 100 m 100 m 120 m 100 m 120 m 120 m
3,0 m 5,0 m 5,0 m 6,0 m 6,0 m 6,0 m 5,0 m 6,0 m 6,0 m
1,0 m 1,2 m 1,5 m 2,0 m 2,5 m 3,0 m 2,0 m 6,0 m 6,0 m
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
www.igus.de/en/E4.1
E4.1 e-chain links as single parts Overview

Part No. 4-piece e-chain links as single parts - E4.1
Crossbar e-chain Lid e-tube
E4.1
Inner-/outer-link design
Inner side link
Outer side link, each left/right or inner side links, each left/right
Outer side link Outer side link Inner side link Crossbar e-chain
Lid e-tube
Series
Crossbar* e-chain
Lid* e-tube
Bottom* e-tube
Outer side link**
Inner side link***
E4.21 E4.28/R4.28 E4.32/R4.32 E4.42/R4.42 E4.56/R4.56 E4.80/R4.80 1640/1608 800 840
2105.Bi 225.Bi 385.Bi 385.Bi 450.Bi 450.Bi 450.Bi 850.Bi 450.Bi
765.Bi 775.Bi 785.Bi 885.Bi E4.805.Bi 16085.Bi
766.Bi 776.Bi 786.Bi 886.Bi E4.806.Bi 16086.Bi
210.01 E4.28.01 E4.32.01 E4.42.01 E4.56.01 E4.56.01 1600.01 800.01 800.01
210.02.R E4.28.02.R E4.32.02.R E4.42.02.R E4.56.02.R E4.56.02.R 1600.02.R 800.02.R 800.02.R
* Crossbar / lid / bottom - supplement Part No. with required width index (Bi), example: 450.150 ** Outer side link - suitable for all radii *** Inner side link - supplement Part No. with required width index (Bi) and required radius (R), example: E4.56.02.100

E4.21
E4.1 Series E4.21 Introduction
21
All-sides attachment
Stable due to undercut design, small inner height

When to use Series E4.21: If a robust e-chain with an inner height of 21 mm is required If inner widths up to 120 mm are required For unsupported lengths up to 2,5 m and fill weights up to 4,0 kg/m For long travels up to 120 m Also suitable for side-mounted, vertical standing or hanging applications If many options and accessories are desired If a crossbar with locking function is required
Optional with noise dampening pads 40 dB(A)
Gliding surfaces, long travels
Very high stiffening and carrying capacity due to the undercut design
NC without pretension
Straight run due to the inner/outer link principle Low noise operation due to integrated "brake"
When to use a different igus Series If an extremely low-noise and low-vibration e-chain is required Series E3.22, page 8.18 If the e-chain shall be used in cleanroom applications (ISO class 1) Series E3.22, page 8.18 If snap-open capability from one side (e-chains / e-tubes) is desired for economic reasons Series 1400/1450/1480/1500, page 5.142 Series R117/R118, page 6.6


7.18
www.igus.de/en/E4.21
E4.1 Series E4.21 Dimensions Unsupported

Fill weight [kg/m] 50 40 30 20 10 8.0 6.0 4.0 2.0 1.5 1.0 0.5 0 0 0.5 1.5 2.5 1.0 2.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 2.0 4.0 6.0 8.0 10 3.0
3.5
E4.21
FLG
HF
H S (FLG) S (FLB)
FLB
FLB
FLG
4.0
4.5
5.0
Travels up to 120 m. More information page 7.24
S S/2
Technical Data
HF = H + 30 H - 28
Moving end
R 30,5
Fixed end
28
R H
038 104
048 124
063 154
075 178
100 228
150 328
200 428
FLG = with straight upper run FLB = with permitted sag S = Length of travel R = Bending radius H = Nominal clearance height HF = Required clearance height D = Overlength e-chain , radius in final position K = R + "safety"
E4.21
E4.1 Series E4.21 Product range Standard
e-chains | Series E4.21 with crossbars every link

Part No.
crossbars every link
Bi
[mm]
Ba
[mm]
E4.21
[kg/m]
Part No.
Bi
[mm]
Ba
[mm]
E4.21
[kg/m]
E4.21. 030. R.0 E4.21. 040. R.0 E4.21. 050. R.0 E4.21. 060. R.0 E4.21. 070. R.0
30 40 50 60 70
44 54 64 74 84
0,60 0,64 0,67 0,71 0,74
E4.21. 080. R.0 E4.21. 090. R.0 E4.21. 100. R.0 E4.21. 110. R.0 E4.21. 120. R.0
80 90 100 110 120
94 104 114 124 134
0,78 0,82 0,85 0,89 0,92
Available bending radii R [mm] 038 | 048 | 063 | 075 | 100 | 150 | 200 Supplement Part No. with required radius (R). Example: E4.21.120.100.0
Order key
Dimensioning
Ba Bi
E4 .21. 120. 100. 0
Standard color black Bending radius R Width index (depends on Bi) Inner height Series / Type
18 max.
21
21
E4.21.120.100.0 = e-chain with crossbars every link, inner width Bi 120 mm, radius R 100 mm, color black More order examples, variations and configurations page 7.26

page 7.17
Standard e-chains incl. accessories from stock. Delivery in 24h or today.*

28
13
E4.1 Series E4.21 Product range Options
E4.21
... 40 dB(A)
...NC-Version
Noise dampening | 40 dB(A)

With pads
180
NC-Version | Without pretension

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
ES4 .21. 030. R.0 ES4 .21. 040. R.0
30 40
ES4 .21. 080. R.0 ES4 .21. 090. R.0
80 90
E4 .21. 030. R.0.NC E4 .21. 040. R.0.NC
30 40
E4 .21. 080. R.0.NC E4 .21. 090. R.0.NC
80 90 100 110 120
50 100 ES4 .21. 050. R.0 ES4 .21. 100. R.0 E4 .21. 050. R.0.NC 50 E4 .21. 100. R.0.NC 60 110 ES4 .21. 060. R.0 ES4 .21. 110. R.0 E4 .21. 060. R.0.NC 60 E4 .21. 110. R.0.NC 70 120 ES4 .21. 070. R.0 ES4 .21. 120. R.0 E4 .21. 070. R.0.NC 70 E4 .21. 120. R.0.NC Available bending radii R [mm] 038 | 048 | 063 | 075 | 100 | 150 | 200 Supplement Part No. with required radius (R). Example: ES4.21.120.100.0 or E4.21.120.100.0.NC
For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. ES4.21.120.100.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. E4.21.120.100.0.NC = e-chain (crossbars every link) without pretension

e-chain with noise dampening pads - Delivery time: 3-5 work days. NC-Version - Delivery in 24h or today!*
Full and half e-tubes with an inner height of 21 mm: E2/000 Series 1450/1480 from page 5.142
E4.21
E4.1 eries E4.21 S
Interior separation tandard S
6,5
min.13
T2112
111.X
T2113.Z
T2111
Note e-chain : lease observe a lateral spacing of 13 mm to the side links! P In the standard configuration separators are assembled every 2 nd e-chain link!
1,5
eparator S or e-chains f
tandard separator T2120 S
8 1,5
unassembled T2120 assembled T2112 Notch separator or e-chains f
Notch separator T211 0

can be locked in 2 mm increments due to gaps on the crossbars of e-chains . The separator cannot slide sideways during the operation.
8
4
unassembled T211 0 assembled T2111 train relief separator S or e-chains f
train relief separator T21.Z03 S

can be integrated into the mounting bracket and can be placed there at any point of the e-chain . It combines strain relief and interior separation.
10
unassembled T21.Z 30 assembled T2113.Z ull-width shelf F
ull-width shelf 110.X F

this option makes sense in applications with many thin cables with similar diameters. Full-width shelves can be arranged at 3 different heights (in 5 mm increments).
-120 mm) 03( unassembled 110.X assembled 111.X
ull-width shelf F
Width X 030 040 050 060
[mm] unassembled assembled
110.03 110.40 110.50 110.06
111.30 111.40 111.50 111.60
Width X 070 080 090 100
[mm]
unassembled
assembled
110.70 110.08 110.09 110.100
111.70 111.80 111.90 111.100
Width X 110 120
[mm]
unassembled
5,5
19
assembled
110.110 110.120
111.110 111.120
7.22
-AD iles, configurators, , FDP applications D3 C f
E4.1 Series E4.21 KMA mounting brackets pivoting

Fixed end E4.210...1.1
35 30,5 35
E4.21
Moving end E4.210...1.2
Moving end
Bi + 18 Bi + 18 Bi + 9 Bi + 9 Bi Bi
48 48
8,5
SW7
4,3
8,5
Fixed end
KMA pivoting | All-sides attachment. Recommended for unsupported and gliding applications
Width index 030. 040. 050. 060. 070. Part No. full set pivoting E4.210. 030.1.12 E4.210. 040.1.12 E4.210. 050.1.12 E4.210. 060.1.12 E4.210. 070.1.12 Bi
[mm]
Width index 080. 090. 100. 110. 120.
Part No. full set pivoting E4.210. 080.1.12 E4.210. 090.1.12 E4.210. 100.1.12 E4.210. 110.1.12 E4.210. 120.1.12
Bi
[mm]
30 40 50 60 70
80 90 100 110 120
For tight installation conditions Corrosion resistant Option: threaded sockets upon request
Special feature mounting brackets: Series E4.21

Mounting brackets with attachment points on all sides Note: Series E4.21: mounting brackets always need to end with an inner plate (odd number of links)! Special design of the counterbore as hexagon - the inlay of the nut (M4) and the counterboring of the hexagon socket head srew (M4), is consequently possible Full set odd Width index Series Single-part order: Mounting bracket Moving end E4.210.120.1.2 (odd number of links) Mounting bracket Fixed end E4.210.120.1.1 (odd number of links) Part No. structure (pivoting) E4.210.120.1.12
E4.21
E4.1 Series E4.21 Dimensions Long travels

Solution for long travel applications - In this case the e-chain upper run will be introduced in a guide trough on the lower run. For travels more than 100 m we recommend to realize the engineering of such a plant by our technicians. In case of travels between 4 and 10 m we recommend a longer unsupported length. More information Design, from page 1.16.
S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 038 76 085 185 048 96 095 215 063 126 110 260 075 152 120 300 100 135 490 782 270 150 135 530 920 370 200 135 665 1104 470
from page 9.76
HRI

BRa 30 22 BRi Ba + 4 Ba Bi 10 2
E4.21

Bottom clamp optionally attached inwards or outwards E4.21.050.100.0 Order example Part No. Part No. BRi attached attached [mm] inwards outwards
HRa = 77
ha
HRi 2 x ha
.030 .040 .050
48 58 68 78 88 98 108 118 128 138
960.30.125 960.30.125 960.30.125 960.30.150 960.30.150 960.30.175 960.30.175 960.30.175 960.30.200
960.30.150 960.30.150 960.30.175 960.30.175 960.30.175 960.30.200 960.30.200 960.30.225 960.30.225 960.30.225
28
22 12
.060 .070
4,7
M6 x16
.080 .090
18
.100 .110 .120
Order example: Length of travel 30 m Center mounted for Series E4.21.050.100.0 with BRi = 68
Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets Module for the fixed end upon request Part No.
970.30.SL 970.32.SL
Part No. 960.30.30.125
nMon = nRi + 1
nRi x 2000 mm
from page 9.22
C-Profile Ba = Outer width e-chains Bi = Inner width e-chains
E4.21
E4.1 Series E4.21 Options and order key

Simply turn outer side link without additional work



180=NC
+25% 7m
E4.21.120.R.0
ES4.21.120.R.0
E4.21.120.R.0.NC E4.21.120.R1/R2.0 E4.21.120.R.0.XXL
Delivery in 24h or today!*


**Sidebands made from XXL-Material

Low-noise option NCVersion RBRVersion XXLMaterial ESDMaterial
Low-noise option NCVersion RBRVersion XXLMaterial ESDMaterial ES4.21.120.R.0.NC
ES4.21.120.R.0.NC
ES4.21.120.R.0.XXL
ES4.21.120.R.0.ESD
E4.21.120.R.0.ESD.NC
E4.21.120.R1/R2.0.ESD
ES4.21.120.R.0.XXL
ES4.21.120.R.0.ESD
E4.21.120.R.0.ESD.NC
E4.21.120.R1/R2.0.ESD

ATEX/ESD classified e-chains II 2 GD
E4.21
E4.21.120.R.0.ESD

Order example for complete e-chain (3,0 m, with crossbars every link), color black, mounting brackets and interior separation
e-chain (3,0 m)
E4.21.120.100.0 E4.210.120.1.12 2 x T2112
+ Mounting brackets 1 set + Interior separation with 2 separators assembled every 2nd link
Order text: 3,0 m E4.21.120.100.0 + E4.210.120.1.12 + 2 x Part No. T2112
Order key
E4.21.120.100.0
Standard color black Bending radius R Width index Inner height Series / Type

Color
Color

E4.28 R4.28
28
28
Stable due to undercut design, small inner height

All-sides attachment When to use Series E4.28: If a robust e-chain /e-tube with an inner height of 28 mm is required If inner widths up to 300 mm are required For unsupported lengths up to 2,5 m and fill weights up to 10 kg/m For long travels up to 200 m Also suitable for side-mounted, vertical standing or hanging applications If many options and accessories are desired
Chip protection When to use a different igus Series If an extremely low-noise and low-vibration e-chain is required Series E6.29, page 8.40 Series R6.29, page 8.46 If the e-chain shall be used in cleanroom applications (ISO class 1) Series E6.29, page 8.40 If a less stable e-chain can be used for economical reasons Series 2400/2450/2480/2500, page 5.160

Gliding surfaces, long travels Very high capacity due to the undercut design
NC without pretension Low noise operation due to integrated "brake" Straight run due to the inner/outer link principle

7.28

Fill weight [kg/m] 50 40 30 20 10 8.0 6.0 4.0 2.0 1.5 1.0 0.5 0
0.5 1.5 2.5 1.0 2.0 0 Unsupported length FLG / FLB [m]
E4.28 R4.28
FLG
HF
H S (FLG) S (FLB)
FLB
FLB FLG
3.0
3.5
4.0
4.5
5.0
Length of travel S [m] 0 2.0 4.0 6.0 8.0 10
S D S/2
Technical Data
HF = H + 40
Moving end
H - 42 R 46
Fixed end
42
R H
055 152
063 168
075 192
100 242
125 292
150 342
175 392
200 442 267 725
250 542 317 880
E4.28 R4.28

Part No.
Bi
[mm]
Ba
[mm]
E4.28
[kg/m]
Part No.
Bi
[mm]
Ba
[mm]
E4.28
[kg/m]
E4.28. 040. R.0 E4.28. 050. R.0 E4.28. 062. R.0 E4.28. 070. R.0 E4.28. 075. R.0 E4.28. 087. R.0 E4.28. 100. R.0
40 50 62 70 75 87 100
60 70 82 90 95 107 120
1,06 1,11 1,17 1,20 1,23 1,28 1,37
E4.28. 150. R.0 E4.28. 175. R.0 E4.28. 200. R.0 E4.28. 225. R.0 E4.28. 250. R.0 E4.28. 275. R.0 E4.28. 300. R.0
150 175 200 225 250 275 300
170 195 220 245 270 295 320
1,61 1,71 1,84 1,99 2,14 2,27 2,39
E4.28. 125. R.0 125 145 1,51 Available bending radii R [mm] 055 | 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250 Supplement Part No. with required radius (R). Example: E4.28.100.100.0
page 7.17
E4.28 R4.28
fully enclosed
e-tubes | Series R4.28 - fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.28
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.28
[kg/m]
R4.28. 050. R.0 R4.28. 075. R.0 R4.28. 100. R.0 R4.28. 125. R.0 R4.28. 150. R.0
50 75 100 125 150
70 95 120 145 170
2,20 2,32 2,54 2,78 3,02
R4.28. 175. R.0 R4.28. 200. R.0 R4.28. 225. R.0 R4.28. 250. R.0 R4.28. 300. R.0
175 200 225 250 300
195 220 245 270 320
3,26 3,50 3,82 3,98 4,46
Available bending radii R [mm] 075 | 100 | 125 | 150 | 175 | 200 | 250 Supplement Part No. with required radius (R). Example: R4.28.100.100.0
When to use fully enclosed e-tubes: Excellent cable protection against dirt Lids along the entire inner radius are completely removable. Lids along the entire outer radius are single sided snap-open with a hinge on the other side to keep them attached to the e-chain or completely removable HT-Version optional, protection against hot chips up to 850C (1562 F)
Order key for all types
Dimensioning
e-chain (crossbars every link) e-chain (crossbars every 2nd link)

E4 .28. 100. 100. 0 R4 .28. 100. 100. 0
Ba Bi
25 max.
28
E4.28.100.100.0 = e-chain with crossbars every link, inner width Bi 100 mm, radius R 100 mm, color black R4.28.100.100.0 = Fully enclosed e-tube, inner width Bi 100 mm, radius R 100 mm, color black More order examples, variations and configurations page 7.40
Standard e-tubes incl. accessories from stock. Delivery in 24h or today!*

42
E4.28 R4.28
...45 dB(A)
...NC-Version

With pads
Crossb. e-tube every: fully link enclosed
180

Bi
[mm]
Bi
[mm]
With pads
Crossb. e-tube every: fully link enclosed
NC-Version
crossb. e-tube every: fully link enclosed
Bi
[mm]
NC-Version
Bi
[mm]
ES4
ES4 RS4 .28. 200. R.0 200 ES4 RS4 .28. 225. R.0 225 75 ES4 RS4 .28. 250. R.0 250 E4 R4 .28. 075. R.0.NC .28. 087. R.0 87 ES4 .28. 275. R.0 275 ES4 E4 .28. 087. R.0.NC ES4 RS4 .28. 100. R.0 100 ES4 RS4 .28. 300. R.0 300 E4 R4 .28. 100. R.0.NC ES4 RS4 .28. 125. R.0 125 E4 R4 .28. 125. R.0.NC Available bending radii R [mm] 055* | 063* | 075 | 100 | 125 | 150 | 175 | 200 | 250
ES4 RS4 .28. 050. R.0 .28. 062. R.0 ES4 .28. 070. R.0 ES4 ES4 RS4 .28. 075. R.0
.28. 040. R.0 40 50 62 70
ES4 RS4 .28. 150. R.0 150 ES4 RS4 .28. 175. R.0 175
E4 .28. 040. R.0.NC 40 E4 R4 .28. 050. R.0.NC 50 E4 .28. 062. R.0.NC 62 E4 .28. 070. R.0.NC 70
E4 R4 .28. 150. R.0.NC 150 E4 R4 .28. 175. R.0.NC 175
E4 R4 .28. 200. R.0.NC 200 E4 R4 .28. 225. R.0.NC 225 75 E4 R4 .28. 250. R.0.NC 250 87 E4 .28. 275. R.0.NC 275 100 E4 R4 .28. 300. R.0.NC 300 125
*not available for e-tubes
Supplement Part No. with required radius (R). Example: ES4.28.100.100.0 or E4.28.100.100.0.NC
For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. ES4.28.100.100.0 = e-chain (crossbars every link) with noise dampening

For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. E4.28.100.100.0.NC = e-chain (crossbars every link) without pretension

E4.1 Series E4.28 Applications
E4.28 R4.28
Due to the "undercut design" igus E4.1 series feature high lateral stability. High lateral accelerations of up to 8m/s can be managed on this milling maschine for bicycles
2
E4.28 R4.28
E4.1 Series E4.28 Interior separation Standard
Option 1 | Separators and spacers* (*side-mounted applications)

5
e-chain
5 5
e-tube
28
2213
215.09
2211
221.X
7613
min.20
Note e-tube: Please observe a lateral spacing of 20 mm to the side links! In the standard configuration separators are assembled every 2nd e-chain link!
Separator for e-chains
Separator 2201 (e-chains only)
10 3
unassembled 2201 assembled 2211 Separator for e-tubes unassembled 7603 assembled 7613 Spacer* for e-chains
Separator 7603 (e-tubes only)

For e-tubes R4.28.
10
Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications).
unassembled 205.09 assembled 215.09 Side plate for e-chains
3,5
7
2,5
unassembled 2203 assembled 2213 Full-width shelf (40-200 mm) unassembled 220.X assembled 221.X
Works like separator. Allows modular shelving close to the side links.
X-1

This option makes sense in applications with many thin cables with similar diameters. Full-width shelves can be arranged at 3 different heights (in 5 mm increments).
Full-width shelf
Width X [mm] 040 050 062 070
220.40 220.50 220.62 220.70
221.40 221.50 221.62 221.70
Width X [mm] 075 087 100 125
unassembled
assembled
220.75 220.87 220.100 220.125
221.75 221.87 221.100 221.125
Width X [mm] 150 175 200
unassembled
assembled
220.150 220.175 220.200
221.150 221.175 221.200
E4.1 Series E4.28 Interior separation

Option 2 | Shelves
5
E4.28 R4.28
e-chain
e-tube
5 5 5 28
2214
2212
2210.X
7612
min.20
To achieve a modular shelving by shelf 2220.X arranged at 3 different heights (in 5 mm increments).
10 4
unassembled 2202 assembled 2212 Middle plate for e-tubes unassembled 7602 assembled 7612 Side plate for e-chains
Middle plate 7602 (e-tubes only)

For e-tubes R4.28. A side plate is not available for the e-tube.
10 4
7
2,5
unassembled 2204 assembled 2214 Shelf (18-149 mm) unassembled 2220.X assembled 2210.X
Works like middle plate. Allows modular shelving close to the side links.
X X-7
Shelf 2220.X
For horizontal separation. Shelves of various widths can be arranged at 3 different heights (in 5 mm increments).
Shelves
Width X [mm] 018 023 028 033 038
2200.18 2200.23 2200.28 2200.33 2200.38
2210.18 2210.23 2210.28 2210.33 2210.38
Width X [mm] 043 048 058 068 073
unassembled
assembled
2200.43 2200.48 2200.58 2200.68 2200.73
2210.43 2210.48 2210.58 2210.68 2210.73
Width X [mm] 088 099 124 149
unassembled
assembled
2200.88 2200.99 2200.124 2200.149
2210.088 2210.099 2210.124 2210.149
E4.28 R4.28

Fixed end E4.280/R4.280... * .1

58,5
Moving end E4.280/R4.280... * .2

58,5
Frontal view of KMA
Moving end
Bi + 12 Bi + 24 Bi + 12 Bi + 24 Bi + 12
30
Traverse angle depending on radius. For the use with etubes please consult igus
Bi
5,5
30
12,5
15
15
12,5
17
Fixed end
Width Part No. full set index pivoting 040. 050. 062. 070. 075. 087. 100. 125. Bi
[mm]
Width Part No. full set index pivoting 150. 175. 200. 225. 250. 275. 300.
Bi
[mm]
E4.280. 040 . * .12 40 E4.280. R4.280. 050 . * .12 50 E4.280. 062 . * .12 62 E4.280. 070 . * .12 70 E4.280. R4.280. 075 . * .12 75 E4.280. 087 . * .12 87 E4.280. R4.280. 100 . * .12 100 E4.280. R4.280. 125 . * .12 125
E4.280. R4.280. 150 . * .12 150 E4.280. R4.280. 175 . * .12 175 E4.280. R4.280. 200 . * .12 200 E4.280. R4.280. 225 . * .12 225 E4.280. R4.280. 250 . * .12 250 E4.280. 275 . * .12 275 E4.280. R4.280. 300 . * .12 300
Standard For tight installation conditions Corrosion resistant Option: threaded sockets upon request
Part No. structure (pivoting) E4.280.100. 2 .12 Full set even Width index Series
Note*: The E4.1 System may end with either an inner or an outer side link. Keep in mind that an outer side link always forms the first e-chain link at the moving end. The Part Nos. depend on an even or odd numbers of links. Please insert: Index 1 (for odd) or 2 (for even)!
1 2 3
=1
4 5
2 3
=2
4
Single-part order: Mounting bracket Moving end E4.280.100. 2 .2 (even number of links) Mounting bracket Fixed end E4.280.100. 2 .1 (even number of links)
E4.1 Series E4.28 KMA mounting brackets locking

Fixed end E4.281/R4.281... * .1
58,5
E4.28 R4.28
Moving end E4.281/R4.281... * .2

58,5
Frontal view of KMA
Moving end
Bi + 12 Bi + 24 Bi + 12 Bi + 24 Bi + 12 Bi
5,5
12,5
15
15
12,5
17
Fixed end
KMA locking | All-sides attachment. Recommended for vertical hanging and standing applications
Width Part No. full set index locking 040. 050. 062. 070. 075. 087. 100. 125. Bi
[mm]
Width Part No. full set index locking 150. 175. 200. 225. 250. 275. 300.
Bi
[mm]
E4.281. 040 . * .12 40 E4.281. R4.281. 050 . * .12 50 E4.281. 062 . * .12 62 E4.281. 070 . * .12 70 E4.281. R4.281. 075 . * .12 75 E4.281. 087 . * .12 87 E4.281. R4.281. 100 . * .12 100 E4.281. R4.281. 125 . * .12 125
E4.281. R4.281. 150 . * .12 150 E4.281. R4.281. 175 . * .12 175 E4.281. R4.281. 200 . * .12 200 E4.281. R4.281. 225 . * .12 225 E4.281. R4.281. 250 . * .12 250 E4.281. 275 . * .12 275 E4.281. R4.281. 300 . * .12 300
Locked connections At high acceleration Universally mountable Corrosion resistant Option: threaded sockets upon request
Part No. structure (locking) E4.281.100. 2 .12 Full set even Width index Series
1 2 3
=1
4 5
2 3
=2
4
Single-part order: Mounting bracket Moving end E4.281.100. 2 .2 (even number of links) Mounting bracket Fixed end E4.281.100. 2 .1 (even number of links)
E4.28 R4.28

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 055 110 122 265 063 126 130 290 075 150 142 330 100 158 350 598 150 125 158 490 782 270 150 158 530 920 300 175 158 665 1104 400 200 158 730 1242 450 250 158 935 1610 600
from page 9.76
HRI
Part No. 972.02.30.SL | 972.02.31.SL | Trough height: 117 mm

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
E4.28 E4.28 R4.28 R4.28

HRa = 117
ha
HRi 2 x ha
.040 .050 .062
64 74 86 94 99 111 124 149 174 199 224 249 274 299 324
960.30.125 960.30.150 960.30.150 960.30.150 960.30.175 960.30.175 960.30.200 960.30.225 960.30.250 960.30.275 960.30.300 960.30.325 960.30.350 960.30.375
960.30.175 960.30.175 960.30.200 960.30.200 960.30.200 960.30.225 960.30.225 960.30.250 960.30.275 960.30.300 960.30.325 960.30.350 960.30.375 960.30.400 960.30.425
42
.070 .075
27
.087 .100
12
4,9
M6 x16
.125 .150
18
.175 .200 .225
.250 .275 .300
Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. 972.02.30.SL Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets Module for the fixed end Order text: 1 set
page 9.16
Part No. 972.02.31.SL Part No. 960.30. 150 Part No. 972.82
Part No. 972.02.30.SLA
nMon = nRi + 1
nRi x 2000 mm
from page 9.26

E4.28 R4.28




180=NC
+25% 7m
E4.28.100.R.0
Crossbar every link
ES4.28.100.R.0
Crossbar every link
E4.28.100.R.0.NC E4.28.100.R1/R2.0 E4.28.100.R.0.XXL

Crossbar every link Crossbar every link Crossbar every link
R4.28.100.R.0
e-tube, closed
RS4.28.100.R.0
e-tube, closed
R4.28.100.R.0.NC R4.28.100.R1/R2.0 R4.28.100.R.0.XXL

e-tube, closed e-tube, closed e-tube, closed



Low-noise option Low-noise option NCVersion RBRVersion XXLMaterial ES4.28.100.R.0.NC NCVersion ES4.28.100.R.0.NC RBRVersion XXLMaterial ES4.28.100.R.0.XXL HTMaterial* RS4.28.100.R.0.HT ESDMaterial ES4.28.100.R.0.ESD
R4.28.100.R.0.HT.NC
E4.28.100.R.0.ESD.NC
R4.28.100.R1/R2.0.HT E4.28.100.R1/R2.0.ESD
ES4.28.100.R.0.XXL
HTRS4.28.100.R.0.HT Material* ESDMaterial ES4.28.100.R.0.ESD
R4.28.100.R.0.HT.NC
R4.28.100.R1/R2.0.HT
E4.28.100.R.0.ESD.NC E4.28.100.R1/R2.0.ESD

E4.28 R4.28
R4.28.100.R.0.HT E4.28.100.R.0.ESD
Complete e-tube* Crossbar every link
R4.28.100HT.R.0 R4.28.100.R.0.ESD
Lid and bottom e-tube, closed
R4.28.100HTZ.R.0
Bottom only
R4.28.100HTE.R.0
Lid only


e-chain (3,0 m)
E4.28.100.100.0 E4.280.100.1.12 2 x 2211
+ Mounting brackets 1 set + Interior separation with 2 separators assembled every 2nd link
Order text: 3,0 m E4.28.100.100.0 + E4.280.100.1.12 + 2 x Part No. 2211
Order key
E4.28.100.100.0

Color
Color

7.41
E4.32 H4.32 R4.32
32
32
Stable due to undercut design, medium inner height

Chip protection When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (46 dB(A)) Series E6.35, page 8.50 If the e-chain shall be used in cleanroom applications (ISO class 1) Series E6.35, page 8.50 If a less stable e-chain can be used for economical reasons Series 2600/2650/2680/2700, page 5.182

25% faster assembly with QuickLock system NC without pretension Straight run due to the inner/outer link principle Low noise operation due to integrated "brake"
Notch crossbar with backside scaling

7.42

Fill weight [kg/m] 50 40 30 20 10 8.0 6.0 4.0 2.0 1.5 1.0 0.5 0
0.5 1.5 2.5 0 1.0 2.0 Unsupported length FLG / FLB [m]
E4.32 H4.32 R4.32
FLG
HF
H S (FLG) S (FLB)
FLB
FLB FLG
3.0
3.5
4.0
4.5
5.0
S D S/2
Technical Data
HF = H + 40
Moving end
H - 54 R 56
Fixed end
54
R H +20 0
063 180
075 204
100 254
125 304
150 354
175 404
200 454
220 494 303 805
250 554 333 900
300 654 383 1055
E4.32 H4.32 R4.32
crossbars every 2nd link
e-chains | Series E4.32 crossbars every link | Series H4.32 crossbars every 2nd link
Part No.
crossbars crossbars every link every 2nd link
Bi
[mm]
Ba
[mm]
E4.32 H4.32
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
E4.32 H4.32
[kg/m] [kg/m]
E4.32. H4.32. 05. R.0 E4.32. H4.32. 06. R.0 E4.32. H4.32. 07. R.0 E4.32. H4.32. 087. R.0 E4.32. H4.32. 09. R.0** E4.32. H4.32. 10. R.0 E4.32. H4.32. 11. R.0 E4.32. H4.32. 112. R.0 E4.32. H4.32. 12. R.0 E4.32. H4.32. 137. R.0 E4.32. H4.32. 15. R.0 E4.32. H4.32. 162. R.0 E4.32. H4.32. 17. R.0 E4.32. H4.32. 18. R.0 E4.32. H4.32. 187. R.0 E4.32. H4.32. 20. R.0
50 68 75 87 97 100 108 112 125 137 150 162 168 175 187 200
73 91 98 110 120 123 131 136 148 161 173 186 191 198 211 223
1,567 1,697 1,730 1,803 1,867 1,886 1,942 1,956 2,069 2,122 2,212 2,240 2,323 2,345 2,392 2,518
1,425 1,49 1,507 1,543 1,575 1,584 1,612 1,619 1,676 1,702 1,747 1,762 1,803 1,814 1,837 1,900
E4.32. H4.32. 212. R.0 E4.32. H4.32. 23. R.0 E4.32. H4.32. 237. R.0 E4.32. H4.32. 25. R.0 E4.32. H4.32. 262. R.0 E4.32. H4.32. 28. R.0 E4.32. H4.32. 29. R.0 E4.32. H4.32. 30. R.0 E4.32. H4.32. 312. R.0 E4.32. H4.32. 325. R.0 E4.32. H4.32. 337. R.0 E4.32. H4.32. 350. R.0 E4.32. H4.32. 362. R.0 E4.32. H4.32. 375. R.0 E4.32. H4.32. 387. R.0 E4.32. H4.32. 400. R.0
212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
236 248 261 273 286 298 311 323 336 348 361 373 386 398 411 423
2,568 2,669 2,698 2,834 2,917 2,989 3,023 3,151 3,175 3,277 3,338 3,565 3,662 3,735 3,803 3,868
1,925 1,976 1,990 2,059 2,100 2,136 2,153 2,217 2,229 2,280 2,311 2,424 2,473 2,509 2,543 2,575
Available bending radii R [mm] 063 | 075 | 100 | 125 | 150 | 175 | 200 | 220 | 250 | 300 Supplement Part No. with required radius (R). Example: E4.32.30.300.0
2
**NEW in this catalog
When to use e-chains with crossbars every link: Lateral acceleration > 0,5m/s High fill weights and rigid hydraulic hoses Humidity: > 85%, temperature: > 50C (122 F) When to use e-chains with crossbars every 2nd link: Suitable for nearly all applications Lower price
page 7.17
E4.32 H4.32 R4.32
fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.32
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.32
[kg/m]
R4.32. 05. R.0* R4.32. 07. R.0 R4.32. 10. R.0 R4.32. 11. R.0 R4.32. 12. R.0 R4.32. 15. R.0
50 75 100 108 125 150
73 98 123 131 148 173
2,450 2,570 2,650 2,760 2,850 3,010
R4.32. 17. R.0 R4.32. 20. R.0 R4.32. 25. R.0 R4.32. 30. R.0
168 200 250 300
191 223 273 323
3,210 3,410 3,860 4,250
*Removable lid only, no hinged option
Available bending radii R [mm] 125 | 150 | 175 | 200 | 220 | 250 | 300 Supplement Part No. with required radius (R). Example: R4.32.30.300.0
Dimensioning
E4 .32. 30. 300. 0 H4 .32. 30. 300. 0 R4 .32. 30. 300. 0
e-chain (crossbars every link) e-chain (crossbars every 2nd link) Fully enclosed e-tube
Ba Bi
28 max.
32
E4.32.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, color black H4.32.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, color black R4.32.30.300.0 = Fully enclosed e-tube, inner width Bi 300 mm, radius R 300 mm, color black More order examples, variations and configurations page 7.58

54
E4.32 H4.32 R4.32
QuickLock crossbars | Quick opening - up to 25% faster assembly

Part No.
QuickLock crossbar for

Inner radius Outer radius Both radii
Bi
[mm]
Part No.

Bi
[mm]
E4.32. H4.32. 10 QZ. R.0 10 QE. R.0 10 Q. R.0 100 E4.32. H4.32. 11 QZ. R.0 11 QE. R.0 11 Q. R.0 108 E4.32. H4.32. 112 QZ. R.0 112 QE. R.0 112 Q. R.0 112 E4.32. H4.32. 12 QZ. R.0 12 QE. R.0 12 Q. R.0 125 E4.32. H4.32. 137 QZ. R.0 137 QE. R.0 137 Q. R.0 137 E4.32. H4.32. 15 QZ. R.0 15 QE. R.0 15 Q. R.0 150 E4.32. H4.32. 162 QZ. R.0 162 QE. R.0 162 Q. R.0 162 E4.32. H4.32. 17 QZ. R.0 17 QE. R.0 17 Q. R.0 168 E4.32. H4.32. 18 QZ. R.0 18 QE. R.0 18 Q. R.0 175 E4.32. H4.32. 187 QZ. R.0 187 QE. R.0 187 Q. R.0 187 E4.32. H4.32. 20 QZ. R.0 20 QE. R.0 20 Q. R.0 200 E4.32. H4.32. 212 QZ. R.0 212 QE. R.0 212 Q. R.0 212 E4.32. H4.32. 23 QZ. R.0 23 QE. R.0 23 Q. R.0 225 E4.32. H4.32. 237 QZ. R.0 237 QE. R.0 237 Q. R.0 237 E4.32. H4.32. 25 QZ. R.0 25 QE. R.0 25 Q. R.0 250 E4.32. H4.32. 262 QZ. R.0 262 QE. R.0 262 Q. R.0 262
E4.32. H4.32. 28 QZ. R.0 28 QE. R.0 28 Q. R.0 275 E4.32. H4.32. 29 QZ. R.0 29 QE. R.0 29 Q. R.0 287 E4.32. H4.32. 30 QZ. R.0 30 QE. R.0 30 Q. R.0 300 E4.32. H4.32. 312 QZ. R.0 312 QE. R.0 312 Q. R.0 312 E4.32. H4.32. 325 QZ. R.0 325 QE. R.0 325 Q. R.0 325 E4.32. H4.32. 337 QZ. R.0 337 QE. R.0 337 Q. R.0 337 E4.32. H4.32. 350 QZ. R.0 350 QE. R.0 350 Q. R.0 350 E4.32. H4.32. 362 QZ. R.0 362 QE. R.0 362 Q. R.0 362 E4.32. H4.32. 375 QZ. R.0 375 QE. R.0 375 Q. R.0 375 E4.32. H4.32. 387 QZ. R.0 387 QE. R.0 387 Q. R.0 387 E4.32. H4.32. 400 QZ. R.0 400 QE. R.0 400 Q. R.0 400
QuickLock crossbars: inner widths from 100 mm possible!
Available bending radii R [mm] 063 | 075 | 100 | 125 | 150 | 175 | 200 | 220 | 250 | 300 Supplement Part No. with required radius (R). Example: E4.32.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q Part No. E4.32.30QZ.300.0 = QuickLock crossbar for inner radius
Part No. E4.32.30QE.300.0 = QuickLock crossbar for outer radius Part No. E4.32.30Q .300.0 = QuickLock crossbar for both radii
e-chain with QuickLock crossbars - Delivery time: 3-5 work days.*
E4.32 H4.32 R4.32
...50 dB(A)
...NC-Version

With pads
crossbars e-tube every: fully link | 2nd enclosed
180

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
ES4 HS4 RS4 .32. 05. R.0 50 ES4 HS4 .32. 06. R.0 68 ES4 HS4 RS4 .32. 07. R.0 ES4 HS4 RS4 .32. 087. R.0 ES4 HS4 .32. 09. R.0 ES4 HS4 RS4 .32. 10. R.0 ES4 HS4 RS4 .32. 11. R.0 75 87
ES4 HS4 ES4 HS4
.32. 212. R.0 212 .32. 23. R.0 225 237 250 262 275 287
E4 H4 R4 .32. .05. R.0.NC 50 E4 H4 .32. 06. R.0.NC 68 E4 H4 R4 .32. 07. R.0.NC E4 H4 R4 .32. 087. R.0.NC E4 H4 .32. 09. R.0.NC E4 H4 R4 .32. 10. R.0.NC E4 H4 R4 .32. 11. R.0.NC 75 87
E4 H4 .32. 212. R.0.NC 212 E4 H4 .32. 23. R.0.NC 225 237 250 262 275 287
ES4 HS4 .32. 237. R.0 ES4 HS4 RS4 .32. 25. R.0 97 ES4 HS4 .32. 262. R.0 100 ES4 HS4 .32. 28. R.0 108 ES4 HS4 .32. 29. R.0
E4 H4 .32. 237. R.0.NC E4 H4 R4 .32. 25. R.0.NC 97 E4 H4 .32. 262. R.0.NC 100 E4 H4 .32. 28. R.0.NC 108 E4 H4 .32. 29. R.0.NC
ES4 HS4 .32. 112. R.0 112 ES4 HS4 RS4 .32. 30. R.0 300 ES4 HS4 RS4 .32. 12. R.0 125 ES4 HS4 .32. 312. R.0 312 ES4 HS4 .32. 137. R.0 137 ES4 HS4 ES4 HS4 .32. 15. R.0 150 ES4 HS4 ES4 HS4 RS4 .32. 162. R.0 162 ES4 HS4 ES4 HS4 RS4 .32. 17. R.0 168 ES4 HS4 ES4 HS4 .32. 18. R.0 175 ES4 HS4 ES4 HS4 .32. 187. R.0 187 ES4 HS4 ES4 HS4 RS4 .32..20. R.0 200 ES4 HS4 .32. 325. R.0 325 .32. 337. R.0 337 .32. 350. R.0 350 .32. 362. R.0 362 .32. 375. R.0 375 .32. 387. R.0 387 .32. 400. R.0 400
E4 H4 .32. 112. R.0.NC 112 E4 H4 R4 .32. 30. R.0.NC 300 E4 H4 R4 .32. 12. R.0.NC 125 E4 H4 .32. 312. R.0.NC 312 E4 H4 .32. 137. R.0.NC 137 E4 H4 .32. 325. R.0.NC 325 E4 H4 .32. 15. R.0.NC 150 E4 H4 .32. 337. R.0.NC 337 E4 H4 R4 .32. 162. R.0.NC 162 E4 H4 .32. 350. R.0.NC 350 E4 H4 R4 .32. 17. R.0.NC 168 E4 H4 E4 H4 .32. 18. R.0.NC 175 E4 H4 E4 H4 .32. 187. R.0.NC 187 E4 H4 E4 H4 R4 .32..20. R.0.NC 200 E4 H4 .32. 362. R.0.NC 362 .32. 375. R.0.NC 375 .32. 387. R.0.NC 387 .32. 400. R.0.NC 400
Available bending radii R [mm] 063* | 075* | 100* | 125 | 150 | 175 | 200 | 220 | 250 | 300 *not available for e-tubes Supplement Part No. with required radius (R). Example: ES4.32.30.300.0 or E4.32.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. ES4.32.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. E4.32.30.300.0.NC = e-chain (crossbars every link) without pretension

E4.32 H4.32 R4.32

New generation interior separation
5
3,4 16 32
16
32.1.1
32.4.1
3210.X
32.3.1
min.30

12

Separator with a wide base for maximum locking strength and safe standing in e-chains and e-tubes.
unassembled 32.1 assembled 32.1.1

8

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains and e-tubes.
Also available for QuickLock crossbars.
2,75 6,25
12
Asymmetrical separator unassembled 32.4 assembled 32.4.1

Asymmetrical separator, for defined distance. No additional spacers necessary for e-chains and e-tubes.
Standard separator, wide base - Part No. 32.1 Separator for QuickLock crossbar - Part No. 32.2
Separator, narrow base - Part No. 32.3 Separator, asymmetrical - Part No. 32.4
Notch separator - Part No. 32.5 Full-width self, lockable - Part No. 3200.XX
Interior separation single-part order - Delivery in 24h or today!*


E4.32 H4.32 R4.32
5
3,4 16 32
32.2.1
3210.X
3210.X
16
32.5.1
min.30
7 3
Separator for QuickLock crossbar unassembled 32.2 assembled 32.2.1

Separator for igus QuickLock crossbar 385.X.Q. Firm hold to one side with a wide base, narrow on opposed side for
12
easy cable assembly (slight grip). For e-tubes also.
7 3
Locks safely onto in 5 mm increments

Notch separator for notch crossbar unassembled 32.5 assembled 32.5.1 Notch separator for the new notch crossbar, With scaling on the notch crossbars. For exact positioning in e-chains and e-tubes. Recommended for side-mounted applications.
12
3,4 X -1
Shelf locks safely into separators on both ends, fixed width possible. Separators can be moved freely over the shelf in horizontal direction. Usable in 1 level.

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 075 100 115 3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200 3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200 3200.250 3210.250
E4.32 H4.32 R4.32
E4.1 Series E4.32 Interior separation Options

All elements can still be ordered www.igus.de/en/E4.32
5
7 4
32
294
292
387.X
298
T323M
min.30
2,5
Open slotted separator for e-chains /e-tubes
Open, slotted separator 297 (unilateral open) Fast assembly - can be retrofitted into an existing interior
separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves.
8 3
297 298
Slotted separator for e-chains /e-tubes

For very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first.
6 12
unassembled assembled Split separator for e-chains
291 292
Split separator T323 (e-chains only)
12 2,5
unassembled T323 assembled T323M Locking separator for e-chains
Ideal for subsequent shelving or for the initial assembly of the e-chain without a need for dismantling the interior separators.
Locking separator 293 (e-chains only)
10
unassembled assembled Shelf

X-8
293 294
For applications exposed to very high humidity (> 85%). Locks with extra retention force. Tip: one locking separator per e-chain link for better mounting.
Shelf 386.X
For horizontal separation. Shelves of various widths can be arranged at 3 different heights (in 7 mm increments). (not in combination with 3804, 383).

E4.32 H4.32 R4.32
5
4
32
7 7
287
289
387.X
min.30
Middle plate for e-chains / e-tubes
Middle plate 288

Middle plates form the basic pattern of a shelf system. Shelves 386.X (table below) can be arranged at 3 different heights (in 7 mm increments).
unassembled assembled Side plate
288 289
for e-chains / e-tubes
Side plate 286

286 287
Shelves - interior separation options

Width X [mm] 018 023 025 028 033 043 050
Width X [mm] 054 062 075 087 100 108 125
unassembled
assembled
Width X [mm] 150 175 200 208 225
unassembled
assembled
386.18 386.23 386.25 386.28 386.33 386.43 386.50
387.18 387.23 387.25 387.28 387.33 387.43 387.50
386.54 386.62 386.75 386.87 386.100 386.108 386.125
387.54 387.62 387.75 387.87 387.100 387.108 387.125
386.150 386.175 386.200 386.208 386.225
387.150 387.175 387.200 387.208 387.225
E4.32 H4.32 R4.32

Moving end E4.320/R4.320... * .2
73
Fixed end E4.320/R4.320... * .1

73
Frontal view of KMA

5,5
22
Moving end
Bi + 27 Bi + 14 Bi + 14 Bi
30
Traverse angle depending on radius. For the use on e-tubes please consult igus
30
12,5
22,5
22,5
12,5
Fixed end
Width Part No. full set index pivoting (+ C-profile option) 05. 06. 07. 087. 09. 10. 11. 112. 12. 137. 15. 162. 17. 18. 187. 20. Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) 212. 23. 237. 25. 262. 28. 29. 30. 312. 325. 337. 350. 362. 375. 387. 400. E4.320. E4.320.
Bi
[mm]
E4.320. R4.320. 05 . * .12.C 50 E4.320. 06 . * .12.C 68 E4.320. R4.320. 07 . * .12.C 75 E4.320. 09 . * .12.C 87 E4.320. 087. * .12.C 97 E4.320. R4.320. 10 . * .12.C 100 E4.320. R4.320. 11 . * .12.C 108 E4.320. 112. * .12.C 112 E4.320. R4.320. 12 . * .12.C 125 E4.320. 137. * .12.C 137 E4.320. R4.320. 15 . * .12.C 150 E4.320. 162. * .12.C 162 E4.320. R4.320. 17 . * .12.C 168 E4.320. 18 . * .12.C 175 E4.320. 187. * .12.C 187 E4.320. R4.320. 20 . * .12.C 200
212. * .12.C 212 23 . * .12.C 225
Standard For tight installation conditions Option: integrated chainfix strain relief with C-profile Corrosion resistant Option: threaded sockets upon request
E4.320. 237. * .12.C 237 E4.320. R4.320.25 . * .12.C 250 E4.320. 262. * .12.C 262 E4.320. E4.320. 28 . * .12.C 275 29 . * .12.C 287
E4.320. R4.320.30 . * .12.C 300 E4.320. 312. * .12.C 312 E4.320. 325. * .12.C 325 E4.320. E4.320. E4.320. E4.320. E4.320. E4.320. 337. * .12.C 337 350. * .12.C 350 362. * .12.C 362 375. * .12.C 375 387. * .12.C 387 400. * .12.C 400 Part No. structure (pivoting) E4.320.30. 2 .12.C C-profile option Full set even Width index Series Single-part order: Mounting bracket Moving end E4.320.30. 2 .2.C (even number of links) Mounting bracket Fixed end E4.320.30. 2 .1.C (even number of links)
1 2 3
=1
4 5
2 3
=2
4

Fixed end E4.321/R4.321 ... * .1
73
E4.32 H4.32 R4.32
Moving end E4.321/R4.321... * .2

73
Frontal view of KMA

5,5
22
Moving end
Bi + 27 Bi + 14 Bi + 14 Bi
12,5
22,5
22,5
12,5
Fixed end
Width Part No. full set index locking (+ C-profile option) 05. 06. 07. 087. 09. 10. 11. 112. 12. 137. 15. 162. 17. 18. 187. 20. Bi
[mm]
Width Part No. full set index locking (+ C-profile option) 212. 23. 237. 25. 262. 28. 29. 30. 312. 325. 337. 350. 362. 375. 387. 400. E4.321. E4.321.
Bi
[mm]
E4.321. R4.321. 05 . * .12.C 50 E4.321. 06 . * .12.C 68 E4.321. R4.321. 07 . * .12.C 75 E4.321. 09 . * .12.C 87 E4.321. 087. * .12.C 97 E4.321. R4.321. 10 . * .12.C 100 E4.321. R4.321. 11 . * .12.C 108 E4.321. 112. * .12.C 112 E4.321. R4.321. 12 . * .12.C 125 E4.321. 137. * .12.C 137 E4.321. R4.321. 15 . * .12.C 150 E4.321. 162. * .12.C 162 E4.321. R4.321. 17 . * .12.C 168 E4.321. 18 . * .12.C 175 E4.321. 187. * .12.C 187 E4.321. R4.321. 20 . * .12.C 200
212. * .12.C 212 23 . * .12.C 225
Locked connections At high acceleration Universally mountable C-profile option Corrosion resistant Option: threaded sockets upon request
E4.321. 237. * .12.C 237 E4.321. R4.321.25 . * .12.C 250 E4.321. 262. * .12.C 262 E4.321. E4.321. 28 . * .12.C 275 29 . * .12.C 287
E4.321. R4.321.30 . * .12.C 300 E4.321. 312. * .12.C 312 E4.321. 325. * .12.C 325 E4.321. E4.321. E4.321. E4.321. E4.321. E4.321. 337. * .12.C 337 350. * .12.C 350 362. * .12.C 362 375. * .12.C 375 387. * .12.C 387 400. * .12.C 400 Part No. structure (locking) E4.321.30. 2 .12.C C-profile option Full set even Width index Series Single-part order: Mounting bracket Moving end E4.321.30. 2 .2.C (even number of links) Mounting bracket Fixed end E4.321.30. 2 .1.C (even number of links)
1 2 3
=1
4 5
2 3
=2
4
E4.32 H4.32 R4.32
E4.1 Series E4.32 More options
Bi 1 22,5
Bi 2
Bi 3
Bi 3 + 12 Bi 2 + 10 Bi 1 + 12 Bi 1 + 12 + Bi 2 + 10 + Bi 3 + 12 3 (Bi 1 + 12 + Bi 2 + 10 + Bi 3 + 12) + 13 3
Extension links | for extremely wide e-chains up to 3,0 m
The extension link design allows virtually limitless side-by-side attachment High fill weights necessitate extremely wide e-chains (up to 3000 mm)
12,5
The unsupported length FLG max. can be increased when additional loads are required Suitable for unsupported and gliding applications in a guide trough Attachement with KMA or steel mounting brackets
Order example - 3 chambers E4.32.Bi1 / Bi2 / Bi3.R.0 = E4.32.10 / 20 / 10.200.0 Extension link - single-part order 284.R. (please indicate radius)
Round extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
Extender crossbars | careful guide of hosed applications

Suitable for hoses with a maximum outer diameter of 105 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or Form round round attached directly on the side link Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : E4.32.10/15RHDE115/10.R.0 RHD115 for inner radius "Z" incl. e-chain : E4.32.10/15RHDZ115/10.R.0

Part No. Max [mm] single part hose 385.15.RHD115 105 385.18.RD115 105
Installation Combination with on side link snap-open crossbars no yes yes no
Installation on side link RD115 for outer radius "E" incl. e-chain : E4.32.18RDE115.R.0 RD115 for inner radius "Z" incl. e-chain : E4.32.18RDZ115.R.0

73+1
45
5,5

385.02 Option 385.03 Bi Option Option Bi-37,5 mm Option
E4.32 H4.32 R4.32
(View from the fixed point)
Hinged crossbars
Typically e-chain crossbars are completely removable. For cases where the snap-open crossbars have to remain at the open link of the e-chain , a hinged

Order example (here: inner width Bi 150) E4.32.15.Z.R.0 = E4.32.15.01.R.0 Supplement Index "Z" with required option number , , or
design has been developed Please consult igus for design assistance Hinged crossbar: Part No. 385.02
Snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03 (smallest inner width Bi = 87,5)
E4.1 Series E4.32 e-chain accessories
Strain relief system

Clamps, tiewrap plates, nuggets and plug-in clips. The complete chainfix range with many order options from page 10.1

For support of the lower run. Simple one-piece support trays according to your requirements and specification from page 9.70
E4.32 H4.32 R4.32

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 063 126 146 310 075 150 158 350 100 166 370 616 160 125 166 470 784 210 150 166 500 896 240 175 166 655 1120 370 200 166 770 1288 460 220 166 900 1456 540 250 166 930 1568 570 300 166 1100 1904 690
More solutions | for long travels

System P4.32 - Profile rol e-chain , low-noise
Travels up to 600 m
vmax 10 m/s
page 9.82
Safe, maintenance-free for outdoor cranes or conveyor systems. Low-noise operation, high service life
rol e-chain 2828R - Rolling instead of gliding
Travels up to 400 m
vmax 6,0 m/s
Major reduction in drive power to less than 25 % for moving the e-chain
page 9.88
autoglide E4.32.Bi.R.0.AG - Self-guiding, no guide troughs

Self-guiding e-chainsystems - No guide troughs required!
Travels 50 m
vmax 1,5 m/s
page 9.92
Specialty:
guidelok horizontal - Upper run guide, unsupported Travels 50 m
Chips cannot get stuck between upper and lower run - enormous increase of "self supporting length of e-chains
page 9.97
from page 9.76
HRI

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
E4.32 H4.32 R4.32

ha
.05 .06 .07 .087 .10
77 95 102 114 127 135 140 152 165 177 190 195 202 215 227 240 252 265 277 290 302 315 327 340 352 365 377 390 402 415 427
960.30.125 960.30.150 960.30.150 960.30.175 960.30.175 960.30.200 960.30.200 960.30.200 960.30.225 960.30.225 960.30.250 960.30.250 960.30.250 960.30.275 960.30.275 960.30.300 960.30.300 960.30.325 960.30.325 960.30.350 960.30.350 960.30.375 960.30.375 960.30.400 960.30.400 960.30.425 960.30.425 960.30.450 960.30.450 960.30.475 960.30.475
960.30.175 960.30.200 960.30.200 960.30.225 960.30.225 960.30.250 960.30.250 960.30.250 960.30.275 960.30.275 960.30.300 960.30.300 960.30.300 960.30.325 960.30.325 960.30.350 960.30.350 960.30.375 960.30.375 960.30.400 960.30.400 960.30.425 960.30.425 960.30.450 960.30.450 960.30.475 960.30.475 960.30.500 960.30.500 960.30.525 960.30.525
54
27
.11 .112
12
4,9
M6 x16
.12 .137
18
.15 .162 .17
.18 .187 .20 .212 .23
page 9.16
.237 .25 .262
972.30.SL
.28 .29 .30 .312
Part No. 972.31.SL Part No. 960.30. 375 Part No. 972.80
.325 .337 .350 .362
Part No. 972.30.SLA
.375 .387 .400
Insert for the installation set "Heavy-Duty":

nMon = nRi + 1 nRi x 2000 mm
972.50.XXX instead of 960.30.XXX on the right column "attached outwards"
from page 9.29

E4.32 H4.32 R4.32

QuickLock crossbar reduce assembly time up to 25%

Part No. Part No. QuickLock crossbar QuickLock crossbar for inner radius for outer radius Part No. QuickLock crossbar for both radii
QuickLock crossbars: inner widths from Bi 10 (100 mm)!
E4.32.30.R.0
Crossbar every link
ES4.32.30.R.0
Crossbar every link
E4.32.30QZ.R.0 E4.32.30QE.R.0 E4.32.30Q.R.0

H4.32.30.R.0
HS4.32.30.R.0
H4.32.30QZ.R.0 H4.32.30QE.R.0 H4.32.30Q.R.0
Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link
R4.32.30.R.0
e-tube, closed
RS4.32.30.R.0
e-tube, closed

Low-noise option Low-noise option QuickLock crossbar NCVersion RBRVersion XXLMaterial HTMaterial* ESDES4.32.30Q.R.0 QuickLock crossbar ES4.32.30Q.R.0 NCVersion ES4.32.30.R.0.NC RBRVersion XXLMaterial ES4.32.30.R.0.XXL HTMaterial* RS4.32.30.R.0.HT ESDMaterial ES4.32.30.R.0.ESD
E4.32.30Q.R.0.NC
E4.32.30Q.R1/R2.0
E4.32.30Q.R.0.XXL
E4.32.30Q.R.0.ESD
ES4.32.30.R.0.NC
E4.32.30Q.R.0.NC
R4.32.30.R.0.HT.NC
E4.32.30.R.0.ESD.NC
E4.32.30Q.R1/R2.0
R4.32.30.R1/R2.0.HT E4.32.30.R1/R2.0.ESD
ES4.32.30.R.0.XXL
E4.32.30Q.R.0.XXL
RS4.32.30.R.0.HT
R4.32.30.R.0.HT.NC
R4.32.30.R1/R2.0.HT
ES4.32.30.R.0.ESD
E4.32.30Q.R.0.ESD
E4.32.30.R.0.ESD.NC E4.32.30.R1/R2.0.ESD

E4.32 H4.32 R4.32



180=NC
+25% 7m
E4.32.30.R.0.NC E4.32.30.R1/R2.0 E4.32.30.R.0.XXL R4.32.30.R.0.HT E4.32.30.R.0.ESD

Crossbar every link Crossbar every link Crossbar every link Complete e-tube* Crossbar every link
H4.32.30.R.0.NC H4.32.30.R1/R2.0 H4.32.30.R.0.XXL R4.32.30HT.R.0 H4.32.30.R.0.ESD

Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Lid and bottom Crossbar every 2nd link
R4.32.30.R.0.NC R4.32.30.R1/R2.0 R4.32.30.R.0.XXL R4.32.30HTZ.R.0 R4.32.30.R.0.ESD

e-tube, closed e-tube, closed e-tube, closed Bottom only e-tube, closed
R4.32.30HTE.R.0
Lid only




Order example for complete e-chain (3,0 m, with crossbars every link), color black, mounting brackets with C-profiles and interior separation:
e-chain (3,0 m)
E4.32.30.300.0 E4.320.30.1.12.C 2 x 32.1.1
+ Mounting brackets 1 set (with odd number of links and integrated C-profiles) + Interior separation with 2 separators assembled every 2nd link
Order text: 3,0 m E4.32.30.300.0 + E4.320.30.1.12.C + 2 x Part No. 32.1.1
Order key
E4.32.30.300.0

Color
Color
Black e-chains from stock! *Colored e-chains can delivered in 15 work days (5 work days at an express surcharge).

7.59
E4.42 H4.42 R4.42
42
42
Stable due to undercut design, medium inner height

Chip protection When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (46 dB(A)) Series E6.40, page 8.56 If the e-chain shall be used in cleanroom applications (ISO class 1) Series E6.40, page 8.56 If a less stable e-chain can be used for economical reasons Series 3400/3450/3500/3480, page 5.204


7.60

HF FLG
E4.42 H4.42 R4.42
40 30 20 10 8.0 6.0 4.0 2.0 1.5 1.0 0.5 0
H S (FLG) S (FLB)
FLB
FLG
FLB
0.5 1.5 2.5 1.0 2.0 0 Unsupported length FLG / FLB [m]
3.0
3.5
4.0
4.5
5.0
S D S/2
Technical Data
HF = H + 40
Moving end
H - 64 R 67
Fixed end
64
R
-0 H +25
075 214
100 264
115 294
125 314
150 364
160 389
175 414
200 464 299 765
250 564 349 920
300 664 399 1080
350 764 449 1235
D 174 199 214 224 249 261,5 274 K 370 450 500 530 610 645 685 The required clearance height: HF = H + 40 mm (with 3,0 kg/m fill weight)
E4.42 H4.42 R4.42
Part No.
Bi
[mm]
Ba
[mm]
E4.42 H4.42
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
E4.42 H4.42
[kg/m] [kg/m]
E4.42. H4.42. 05. R.0 E4.42. H4.42. 06. R.0 E4.42. H4.42. 07. R.0 E4.42. H4.42. 087. R.0 E4.42. H4.42. 09. R.0 E4.42. H4.42. 10. R.0 E4.42. H4.42. 11. R.0 E4.42. H4.42. 112. R.0 E4.42. H4.42. 12. R.0 E4.42. H4.42. 137. R.0 E4.42. H4.42. 15. R.0 E4.42. H4.42. 162. R.0 E4.42. H4.42. 17. R.0 E4.42. H4.42. 18. R.0 E4.42. H4.42. 187. R.0 E4.42.. H4.42. 20. R.0
50 68 75 87 97 100 108 112 125 137 150 162 168 175 187 200
76 94 101 114 120 126 134 139 151 164 176 189 194 201 214 226
1,923 2,031 2,059 2,119 2,135 2,188 2,235 2,247 2,341 2,385 2,460 2,484 2,553 2,571 2,610 2,715
1,804 1,858 1,872 1,903 1,919 1,973 1,960 1,966 2,014 2,035 2,073 2,085 2,119 2,128 2,148 2,200
E4.42. H4.42. 212. R.0 E4.42. H4.42. 23. R.0 E4.42. H4.42. 237. R.0 E4.42. H4.42. 25. R.0 E4.42. H4.42. 262. R.0 E4.42. H4.42. 28. R.0 E4.42. H4.42. 29. R.0 E4.42. H4.42. 30. R.0 E4.42. H4.42. 312. R.0 E4.42. H4.42. 325. R.0 E4.42. H4.42. 337. R.0 E4.42. H4.42. 350. R.0 E4.42. H4.42. 362. R.0 E4.42. H4.42. 375. R.0 E4.42. H4.42. 387. R.0 E4.42. H4.42. 400. R.0
212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
239 251 264 276 289 301 314 326 339 351 364 376 389 402 414 426
2,757 2,841 2,865 2,979 3,048 3,108 3,136 3,243 3,262 3,348 3,399 3,588 3,669 3,730 3,786 3,840
2,221 2,263 2,275 2,332 2,367 2,397 2,411 2,464 2,474 2,517 2,542 2,637 2,677 2,708 2,736 2,763
Available bending radii R [mm] 075 | 100 | 115 | 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350 Supplement Part No. with required radius (R). Example: E4.42.30.300.0
2
page 7.17
E4.42 H4.42 R4.42
fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.42
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.42
[kg/m]
R4.42. 05. R.0* R4.42. 07. R.0 R4.42. 087. R.0 R4.42. 10. R.0 R4.42. 11. R.0 R4.42. 12. R.0
50 75 87 100 108 125
76 101 114 126 134 151
2,150 2,280 2,410 2,520 2,570 2,730
R4.42. 15. R.0 R4.42. 17. R.0 R4.42. 20. R.0 R4.42. 25. R.0 R4.42. 30. R.0
150 168 200 250 300
176 194 226 276 326
2,980 3,150 3,450 4,250 4,890
Available bending radii R [mm] 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350 Supplement Part No. with required radius (R). Example: R4.42.30.300.0
Dimensioning

E4 .42. 30. 300. 0 H4 .42. 30. 300. 0 R4 .42. 30. 300. 0
Ba Bi
38 max.
42

64
E4.42 H4.42 R4.42

Part No.

Bi
[mm]
Part No.

Bi
[mm]
E4.42. H4.42. 10 QZ. R.0 10 QE. R.0 10 Q. R.0 100 E4.42. H4.42. 11 QZ. R.0 11 QE. R.0 11 Q. R.0 108 E4.42. H4.42. 112 QZ. R.0 112 QE. R.0 112 Q. R.0 112 E4.42. H4.42. 12 QZ. R.0 12 QE. R.0 12 Q. R.0 125 E4.42. H4.42. 137 QZ. R.0 137 QE. R.0 137 Q. R.0 137 E4.42. H4.42. 15 QZ. R.0 15 QE. R.0 15 Q. R.0 150 E4.42. H4.42. 162 QZ. R.0 162 QE. R.0 162 Q. R.0 162 E4.42. H4.42. 17 QZ. R.0 17 QE. R.0 17 Q. R.0 168 E4.42. H4.42. 18 QZ. R.0 18 QE. R.0 18 Q. R.0 175 E4.42. H4.42. 187 QZ. R.0 187 QE. R.0 187 Q. R.0 187 E4.42. H4.42. 20 QZ. R.0 20 QE. R.0 20 Q. R.0 200 E4.42. H4.42. 212 QZ. R.0 212 QE. R.0 212 Q. R.0 212 E4.42. H4.42. 23 QZ. R.0 23 QE. R.0 23 Q. R.0 225 E4.42. H4.42. 237 QZ. R.0 237 QE. R.0 237 Q. R.0 237 E4.42. H4.42. 25 QZ. R.0 25 QE. R.0 25 Q. R.0 250 E4.42. H4.42. 262 QZ. R.0 262 QE. R.0 262 Q. R.0 262
E4.42. H4.42. 28 QZ. R.0 28 QE. R.0 28 Q. R.0 275 E4.42. H4.42. 29 QZ. R.0 29 QE. R.0 29 Q. R.0 287 E4.42. H4.42. 30 QZ. R.0 30 QE. R.0 30 Q. R.0 300 E4.42. H4.42. 312 QZ. R.0 312 QE. R.0 312 Q. R.0 312 E4.42. H4.42. 325 QZ. R.0 325 QE. R.0 325 Q. R.0 325 E4.42. H4.42. 337 QZ. R.0 337 QE. R.0 337 Q. R.0 337 E4.42. H4.42. 350 QZ. R.0 350 QE. R.0 350 Q. R.0 350 E4.42. H4.42. 362 QZ. R.0 362 QE. R.0 362 Q. R.0 362 E4.42. H4.42. 375 QZ. R.0 375 QE. R.0 375 Q. R.0 375 E4.42. H4.42. 387 QZ. R.0 387 QE. R.0 387 Q. R.0 387 E4.42. H4.42. 400 QZ. R.0 400 QE. R.0 400 Q. R.0 400
Available bending radii R [mm] 075 | 100 | 115 | 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350 Supplement Part No. with required radius (R). Example: E4.42.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q Part No. E4.42.30QZ.300.0 = QuickLock crossbar for inner radius
Part No. E4.42.30QE.300.0 = QuickLock crossbar for outer radius Part No. E4.42.30Q .300.0 = QuickLock crossbar for both radii
E4.42 H4.42 R4.42
...50 dB(A)
...NC-Version

With pads
180

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
ES4 HS4 RS4 .42. 05. R.0 50 ES4 HS4 .42. 06. R.0 68 ES4 HS4 RS4 .42. 07. R.0 ES4 HS4 RS4 .42. 087. R.0 ES4 HS4 .42. 09. R.0 ES4 HS4 RS4 .42. 10. R.0 ES4 HS4 RS4 .42. 11. R.0 75 87
ES4 HS4 ES4 HS4
.42. 212. R.0 212 .42. 23. R.0 225 237 250 262 275 287
E4 H4 R4 .42. 05. R.0.NC 50 E4 H4 .42. 06. R.0.NC 68 E4 H4 R4 .42. 07. R.0.NC E4 H4 R4 .42. 087. R.0.NC E4 H4 .42. 09. R.0.NC E4 H4 R4 .42. 10. R.0.NC E4 H4 R4 .42. 11. R.0.NC 75 87
E4 H4 .42. 212. R.0.NC 212 E4 H4 .42. 23. R.0.NC 225 237 250 262 275 287
ES4 HS4 .42. 237. R.0 ES4 HS4 RS4 .42. 25. R.0 97 ES4 HS4 .42. 262. R.0 100 ES4 HS4 .42. 28. R.0 108 ES4 HS4 .42. 29. R.0
E4 H4 .42. 237. R.0.NC E4 H4 R4 .42. 25. R.0.NC 97 E4 H4 .42. 262. R.0.NC 100 E4 H4 .42. 28. R.0.NC 108 E4 H4 .42. 29. R.0.NC
ES4 HS4 .42. 112. R.0 112 ES4 HS4 RS4 .42. 30. R.0 300 ES4 HS4 RS4 .42. 12. R.0 125 ES4 HS4 .42. 312. R.0 312 ES4 HS4 .42. 137. R.0 137 ES4 HS4 ES4 HS4 RS4 .42. 15. R.0 150 ES4 HS4 ES4 HS4 .42. 162. R.0 162 ES4 HS4 ES4 HS4 RS4 .42. 17. R.0 168 ES4 HS4 ES4 HS4 .42. 18. R.0 175 ES4 HS4 ES4 HS4 .42. 187. R.0 187 ES4 HS4 ES4 HS4 RS4 .42..20. R.0 200 ES4 HS4 .42. 325. R.0 325 .42. 337. R.0 337 .42. 350. R.0 350 .42. 362. R.0 362 .42. 375. R.0 375 .42. 387. R.0 387 .42..400. R.0 400
E4 H4 .42. 112. R.0.NC 112 E4 H4 R4 .42. 30. R.0.NC 300 E4 H4 R4 .42. 12. R.0.NC 125 E4 H4 .42. 312. R.0.NC 312 E4 H4 .42. 137. R.0.NC 137 E4 H4 .42. 325. R.0.NC 325 E4 H4 R4 .42. 15. R.0.NC 150 E4 H4 .42. 337. R.0.NC 337 E4 H4 .42. 162. R.0.NC 162 E4 H4 .42. 350. R.0.NC 350 E4 H4 R4 .42. 17. R.0.NC 168 E4 H4 E4 H4 .42. 18. R.0.NC 175 E4 H4 E4 H4 .42. 187. R.0.NC 187 E4 H4 E4 H4 R4 .42. 20. R.0.NC 200 E4 H4 .42. 362. R.0.NC 362 .42. 375. R.0.NC 375 .42. 387. R.0.NC 387 .42. 400. R.0.NC 400
Available bending radii R [mm] 075* | 100* | 115* | 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350 *not available for e-tubes Supplement Part No. with required radius (R). Example: ES4.42.30.300.0 or E4.42.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. ES4.42.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. E4.42.30.300.0.NC = e-chain (crossbars every link) without pretension

E4.42 H4.42 R4.42

5
7,5 7,5 3,4 21
21
42
42.1.1
42.3.1
3210.X
42.4.1
min.30
Standard separator, wide base unassembled 42.1 assembled 42.1.1

14

7

2,75 8,25

14


E4.42 H4.42 R4.42
5
7,5 7,5 3,4 21
21
42
42.2.1
3210.X
3210.X
42.5.1
min.30
4 3

14
4 3

Notch separator for notch crossbar unassembled 42.5 assembled 42.5.1 Notch separator for the new notch crossbar, with scaling on the notch crossbars. For exact positioning in e-chains
and e-tubes. Recommended for side-mounted applications.
14
3,4 X -1
Shelf locks safely into separators on both ends, fixed width possible. Separators can be moved freely over the shelf in horizontal direction. Usable in 3 levels.

E4.42 H4.42 R4.42

5
7 7 4
42
3814 e-chains
384 e-tubes
392
387.X
398
T432M
min.30
2,5
10 3
397 398
6 12
391 392

12 3
21 2,5
unassembled 3804 assembled 3814 Locking separator for e-tubes unassembled assembled Shelf
X-8
10
383 384
Locking separator 383 (e-tubes only)

For e-tubes R4.42.
Shelf 386.X
For horizontal separation. Shelves of various widths can be arranged at 5 different heights (in 7 mm increments). - see table beneath (not in combination with 3804, 383).

E4.42 H4.42 R4.42
5
7 7 14
42
387
389
387.X
min.30
Middle plate 388

Middle plates form the basic pattern of a shelf system. Shelves 386.X (table below) can be arranged at 5 different heights (in 7 mm increments).
unassembled assembled Side plate
388 389
for e-chains / e-tubes
Side plate 386

386 387

Width X [mm] 018 023 025 028 033 043
386.18 386.23 386.25 386.28 386.33 386.43
387.18 387.23 387.25 387.28 387.33 387.43
Width X [mm] 050 054 062 075 087 100
unassembled
assembled
386.50 386.54 386.62 386.75 386.87 386.100
387.50 387.54 387.62 387.75 387.87 387.100
Width X [mm] 108 125 150 175 200 208
unassembled
assembled
386.108 386.125 386.150 386.175 386.200 386.208
387.108 387.125 387.150 387.175 387.200 387.208
E4.42 H4.42 R4.42

Moving end E4.420/R4.420... * .2
82
Fixed end E4.420/R4.420... * .1

82
Frontal view of KMA

6,5
Moving end
Bi + 32 Bi + 16
30
Bi + 16 Bi
30
15 22,5
22,5 15
22
Fixed end
Width Part No. full set index pivoting (+ C-profile option) 05. 06. 07. 087. 09. 10. 11. 112. 12. 137. 15. 162. 17. 18. 187. 20. Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) 212. 23. 237. 25. 262. 28. 29. 30. 312. 325. 337. 350. 362. 375. 387. 400. E4.420. E4.420.
Bi
[mm]
E4.420. R4.420. 05 . * .12.C 50 E4.420. 06 . * .12.C 68 E4.420. R4.420. 07 . * .12.C 75 E4.420. R4.420. 087. * .12.C 87 E4.420. 097. * .12.C 97 E4.420. R4.420. 10 . * .12.C 100 E4.420. R4.420. 11 . * .12.C 108 E4.420. 112. * .12.C 112 E4.420. R4.420. 12 . * .12.C 125 E4.420. 137. * .12.C 137 E4.420. R4.420. 15 . * .12.C 150 E4.420. 162. * .12.C 162 E4.420. R4.420. 17 . * .12.C 168 E4.420. 18 . * .12.C 175 E4.420. 187. * .12.C 187 E4.420. R4.420. 20 . * .12.C 200
212. * .12.C 212 23 . * .12.C 225
E4.420. 237. * .12.C 237 E4.420. R4.420.25 . * .12.C 250 E4.420. 262. * .12.C 262 E4.420. E4.420. 28 . * .12.C 275 29 . * .12.C 287
E4.420. R4.420.30 . * .12.C 300 E4.420. 312. * .12.C 312 E4.420. 325. * .12.C 325 E4.420. E4.420. E4.420. E4.420. E4.420. E4.420. 337. * .12.C 337 350. * .12.C 350 362. * .12.C 362 375. * .12.C 375 387. * .12.C 387 400. * .12.C 400 Part No. structure (pivoting) E4.420.30. 2 .12.C C-profile option Full set even Width index Series Single-part order: Mounting bracket Moving end E4.420.30. 2 .2.C (even number of links) Mounting bracket Fixed end E4.420.30. 2 .1.C (even number of links)
1 2 3
=1
4 5
2 3
=2
4

Fixed end E4.421/R4.421... * .1
82
E4.42 H4.42 R4.42
Moving end E4.421/R4.421... * .2

82
Frontal view of KMA

6,5
Moving end
Bi + 32 Bi + 16 Bi + 16 Bi
15 22,5
22,5 15
22
Fixed end
Width Part No. full set index locking (+ C-profile option) 05. 06. 07. 087. 09. 10. 11. 112. 12. 137. 15. 162. 17. 18. 187. 20. Bi
[mm]
Width Part No. full set index locking (+ C-profile option) 212. 23. 237. 25. 262. 28. 29. 30. 312. 325. 337. 350. 362. 375. 387. 400. E4.421. E4.421.
Bi
[mm]
E4.421. R4.421. 05 . * .12.C 50 E4.421. 06 . * .12.C 68 E4.421. R4.421. 07 . * .12.C 75 E4.421. R4.421. 087. * .12.C 87 E4.421. 097. * .12.C 97 E4.421. R4.421. 10 . * .12.C 100 E4.421. R4.421. 11 . * .12.C 108 E4.421. 112. * .12.C 112 E4.421. R4.421. 12 . * .12.C 125 E4.421. 137. * .12.C 137 E4.421. R4.421. 15 . * .12.C 150 E4.421. 162. * .12.C 162 E4.421. R4.421. 17 . * .12.C 168 E4.421. 18 . * .12.C 175 E4.421. 187. * .12.C 187 E4.421. R4.421. 20 . * .12.C 200
212. * .12.C 212 23 . * .12.C 225
E4.421. 237. * .12.C 237 E4.421. R4.421.25 . * .12.C 250 E4.421. 262. * .12.C 262 E4.421. E4.421. 28 . * .12.C 275 29 . * .12.C 287
E4.421. R4.421.30 . * .12.C 300 E4.421. 312. * .12.C 312 E4.421. 325. * .12.C 325 E4.421. E4.421. E4.421. E4.421. E4.421. E4.421. 337. * .12.C 337 350. * .12.C 350 362. * .12.C 362 375. * .12.C 375 387. * .12.C 387 400. * .12.C 400 Part No. structure (locking) E4.421.30. 2 .12.C C-profile option Full set even Width index Series Single-part order: Mounting bracket Moving end E4.421.30. 2 .2.C (even number of links) Mounting bracket Fixed end E4.421.30. 2 .1.C (even number of links)
1 2 3
=1
4 5
2 3
=2
4
E4.42 H4.42 R4.42
Bi 1
Bi 2
Bi 3
22,5
48,5
15

Suitable for hoses with a maximum outer diameter of 115 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or Form round round attached directly on the side link Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : E4.42.10/15RHDE115/10.R.0 RHD115 for inner radius "Z" incl. e-chain : E4.42.10/15RHDZ115/10.R.0

Part No. Max [mm] single part hose 385.15.RHD115 115 385.18.RD115 115

82+1
5,5

E4.42 H4.42 R4.42
Hinged crossbars
Typically e-chain crossbars are completely removable. For cases where the snap-open crossbars have to remain at the open link of the e-chain , a hinged

Order example (here: inner width Bi 150) E4.32.15.Z.R.0 = E4.32.15.01.R.0 Supplement Index "Z" with required option number , , or
design has been developed Please consult igus for design assistance Hinged crossbar: Part No. 385.02


E4.42 H4.42 R4.42

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 075 150 174 370 100 200 199 450 115 230
upon request upon request
125 186 475 804 230
150 186 570 938 300
160 186 623 1072 380
175 186 670 1139 380
200 186 780 1340 460
250 186 1030 1675 660
300 186 1150 1943 730
350 186 1500 2412 1030

Travels up to 800 m
vmax 10 m/s
page 9.83
Travels up to 600 m
vmax 6,0 m/s
page 9.88

Travels 50 m
vmax 1,5 m/s
page 9.92
Specialty:
page 9.97
from page 9.76
HRI

BRa 41 28 BRi Ba + 4 Ba Bi 2 11
E4.42 H4.42 R4.42

.05 .06 .07 80 98 105 118 130 138 143 155 168 180 193 198 205 218 230 243 255 268 280 293 305 318 330 343 355 368 380 393 406 418 430 960.40.175 960.40.200 960.40.200 960.40.200 960.40.225 960.40.225 960.40.250 960.40.250 960.40.250 960.40.275 960.40.275 960.40.300 960.40.300 960.40.325 960.40.325 960.40.350 960.40.350 960.40.375 960.40.375 960.40.400 960.40.400 960.40.425 960.40.425 960.40.450 960.40.450 960.40.475 960.40.475 960.40.500 960.40.200 960.40.225 960.40.225 960.40.250 960.40.250 960.40.275 960.40.275 960.40.275 960.40.300 960.40.300 960.40.325 960.40.325 960.40.325 960.40.350 960.40.350 960.40.375 960.40.375 960.40.400 960.40.400 960.40.425 960.40.425 960.40.450 960.40.450 960.40.475 960.40.475 960.40.500 960.40.500 960.40.525 960.40.525 960.40.550 960.40.550
ha
HRi 2 x ha
HRa = 144
64
.087 .10
45
.11 .112
M8 x20
18,4
.12
8
.137
18
.15 .162 .17
Length of the C-profile according to dimension BRi (see table) Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic, 2m Glide strips, plastic, 2 m (without glide strips on request) Optional: Silencer profile, rubber Components, installation set "Basic": Bottom clamp, aluminum C-profile, Sliding nut M8 Interface connector, plastic galvanized steel table Screw M8 x 20
.18 .187 .20 .212 .23
page 9.16
.237 .25 .262
973.30.SL
.28 .29 .30 .312
.325 .337 .350 .362
Part No. 973.30.SLA
.375 .387 .400
nMon = nRi + 1
nRi x 2000 mm
from page 9.33

E4.42 H4.42 R4.42


Part No. QuickLock crossbar for inner radius Part No. QuickLock crossbar for outer radius Part No. QuickLock crossbar for both radii
E4.42.30.R.0
Crossbar every link
ES4.42.30.R.0
Crossbar every link
E4.42.30QZ.R.0 E4.42.30QE.R.0 E4.42.30Q.R.0

H4.42.30.R.0
HS4.42.30.R.0
H4.42.30QZ.R.0 H4.42.30QE.R.0 H4.42.30Q.R.0
R4.42.30.R.0
e-tube, closed
RS4.42.30.R.0
e-tube, closed

E4.42.30Q.R.0.NC
E4.42.30Q.R1/R2.0
E4.42.30Q.R.0.XXL
E4.42.30Q.R.0.ESD
ES4.42.30.R.0.NC
E4.42.30Q.R.0.NC
R4.42.30.R.0.HT.NC
E4.42.30.R.0.ESD.NC
E4.42.30Q.R1/R2.0
R4.42.30.R1/R2.0.HT E4.42.30.R1/R2.0.ESD
ES4.42.30.R.0.XXL
E4.42.30Q.R.0.XXL
RS4.42.30.R.0.HT
R4.42.30.R.0.HT.NC
R4.42.30.R1/R2.0.HT
ES4.42.30.R.0.ESD
E4.42.30Q.R.0.ESD
E4.42.30.R.0.ESD.NC E4.42.30.R1/R2.0.ESD

E4.42 H4.42 R4.42



180=NC
+25% 7m



R4.42.30HTE.R.0
Lid only




e-chain (3,0 m)
E4.42.30.300.0 E4.420.30.1.12.C 2 x 42.1.1
Order key
E4.42.30.300.0

Color
Color
Black e-chains from stock! *Colored e-chains can be delivered in 15 work days (5 work days at an express surcharge).

7.77
E4.56 H4.56 R4.56
56
56
Stable due to undercut design, large inner height

Chip protection When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (46 dB(A)) Series E6.52, page 8.66 If the e-chain shall be used in cleanroom applications (ISO class 1) Series E6.52, page 8.66 If a less stable e-chain can be used for economical reasons Series 14040/14140/R18840, page 7.164

The new igus E4 e-chain opener reduces assembly time page 7.15


7.78

HF FLG
E4.56 H4.56 R4.56
75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
Example Fill weight = 10 [kg/m] Unsupported length FLB = 3,6 m Length of travel = 7,2 m
H S (FLG) S (FLB)
FLB
FLB FLG
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 Unsupported length FLG / FLB [m] Length of travel S [m] 0 2.0 4.0 6.0
4.0
4.5
5.0
5.5
6.0
8.0 10 12 Travels up to 400 m. More information page 7.92
S D S/2
Technical Data
HF = H + 50
Moving end
H - 84 R 91
Fixed end
84
R
-0 H +25
135 354
150 384
175 434
200 484
240 564
250 584
300 684
350 784 483 1285
400 884 533 1440
450 984 583 1600
500 1084 633 1755
FLG = with straight upper run FLB = with permitted sag S = Length of travel R = Bending radius
H = Nominal clearance height D = Overlength e-chain , radius in final position HF = Required clearance height K = R + "safety"
E4.56 H4.56 R4.56
Part No.
Bi
[mm]
Ba
[mm]
E4.56 H4.56
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
E4.56 H4.56
[kg/m] [kg/m]
E4.56. H4.56. 05. R.0 E4.56. H4.56. 06. R.0 E4.56. H4.56. 07. R.0 E4.56. H4.56. 08. R.0 E4.56. H4.56. 10. R.0 E4.56. H4.56. 11. R.0 E4.56. H4.56. 12. R.0 E4.56. H4.56. 13. R.0 E4.56. H4.56. 15. R.0 E4.56. H4.56. 16. R.0 E4.56. H4.56. 17 . R.0 E4.56. H4.56. 18. R.0 E4.56. H4.56. 20. R.0 E4.56. H4.56. 21. R.0 E4.56. E4.56. E4.56. E4.56. H4.56. H4.56. H4.56. H4.56. 22. 23. 25. 26. R.0 R.0 R.0 R.0
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275
84 99 109 121 134 147 159 172 184 197 209 222 234 247 259 272 284 297 309
3,301 3,390 3,458 3,538 3,633 3,749 3,827 3,963 4,000 4,113 4,245 4,357 4,413 4,484 4,553 4,663 4,774 4,865 4,967
3,158 3,202 3,236 3,276 3,323 3,382 3,420 3,488 3,507 3,563 3,630 3,685 3,713 3,749 3,784 3,838 3,894 3,939 3,990
E4.56. H4.56. 31. R.0 E4.56. H4.56. 32. R.0 E4.56. H4.56. 33. R.0 E4.56. H4.56. 35. R.0 E4.56. H4.56. 36. R.0 E4.56. H4.56. 37. R.0 E4.56. H4.56. 38. R.0 E4.56. H4.56. 40. R.0 E4.56. H4.56. 41. R.0 E4.56. H4.56. 42. R.0 E4.56. H4.56. 43. R.0 E4.56. H4.56. 45. R.0 E4.56. H4.56. 46. R.0 E4.56. H4.56. 47. R.0 E4.56. E4.56. E4.56. E4.56. H4.56. H4.56. H4.56. H4.56. 48. 50. 51. 52. R.0 R.0 R.0 R.0
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537
347 359 372 384 397 409 422 434 447 459 472 484 497 509 522 534 547 559 572 584 634
5,214 5,317 5,437 5,639 5,549 5,646 5,762 6,031 5,955 6,247 6,090 6,420 6,372 6,412 6,658 6,755 6,668 6,842 6,934 7,355 7,584
4,114 4,166 4,225 4,326 4,282 4,330 4,388 4,523 4,484 4,630 4,552 4,717 4,693 4,713 4,836 4,885 4,841 4,928 4,974 5,184 5,299
E4.56. H4.56. 27. R.0
E4.56. H4.56. 53. R.0
E4.56. H4.56. 28. R.0 287 322 5,025 4,019 E4.56. H4.56. 55. R.0 550 E4.56. H4.56. 30. R.0 300 334 5,177 4,095 E4.56. H4.56. 60. R.0 600 Available bending radii R [mm] 135 | 150 | 175 | 200 | 240 | 250 | 300 | 350 | 400 | 450 | 500 Supplement Part No. with required radius (R). Example: E4.56.30.300.0
2

page 7.17

E4.56 H4.56 R4.56
fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.56
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.56
[kg/m]
R4.56. 07. R.0* R4.56. 10. R.0 R4.56. 12. R.0 R4.56. 15. R.0 R4.56. 17. R.0 R4.56. 20. R.0
75 100 125 150 175 200
109 134 159 184 209 234
3,910 4,200 4,560 4,940 5,250 5,560
R4.56. 25. R.0 R4.56. 27. R.0 R4.56. 30. R.0 R4.56. 35. R.0 R4.56. 40. R.0 R4.56. 46. R.0
250 275 300 350 400 462
284 309 334 384 434 497
6,290 6,650 6,950 7,650 8,650 9,118
Available bending radii R [mm] 150 | 175 | 200 | 240 | 250 | 300 | 350 | 400 | 450 | 500 Supplement Part No. with required radius (R). Example: R4.56.30.300.0
Dimensioning

E4 .56. 30. 300. 0 H4 .56. 30. 300. 0 R4 .56. 30. 300. 0
Ba Bi
50 max.
56

84
E4.56 H4.56 R4.56

Part No.

Bi
[mm]
Part No.

Bi
[mm]
E4.56. H4.56. 15 QZ. R.0 15 QE. R.0 15 Q. R.0 150 E4.56. H4.56. 16 QZ. R.0 16 QE. R.0 16 Q. R.0 162 E4.56. H4.56. 17 QZ. R.0 17 QE. R.0 17 Q. R.0 175 E4.56. H4.56. 18 QZ. R.0 18 QE. R.0 18 Q. R.0 187 E4.56. H4.56. 20 QZ. R.0 20 QE. R.0 20 Q. R.0 200 E4.56. H4.56. 21 QZ. R.0 21 QE. R.0 21 Q. R.0 212 E4.56. H4.56. 22 QZ. R.0 22 QE. R.0 22 Q. R.0 225 E4.56. H4.56. 23 QZ. R.0 23 QE. R.0 23 Q. R.0 237 E4.56. H4.56. 25 QZ. R.0 25 QE. R.0 25 Q. R.0 250 E4.56. H4.56. 26 QZ. R.0 26 QE. R.0 26 Q. R.0 262 E4.56. H4.56. 27 QZ. R.0 27 QE. R.0 27 Q. R.0 275 E4.56. H4.56. 28 QZ. R.0 28 QE. R.0 28 Q. R.0 287 E4.56. H4.56. 30 QZ. R.0 30 QE. R.0 30 Q. R.0 300 E4.56. H4.56. 31 QZ. R.0 31 QE. R.0 31 Q. R.0 312 E4.56. E4.56. E4.56. E4.56. H4.56. H4.56. H4.56. H4.56. 32 QZ. R.0 33 QZ. R.0 35 QZ. R.0 36 QZ. R.0 32 QE. R.0 33 QE. R.0 35 QE. R.0 36 QE. R.0 32 Q. R.0 33 Q. R.0 35 Q. R.0 36 Q. R.0 325 337 350 362
E4.56. H4.56. 41 QZ. R.0 41 QE. R.0 41 Q. R.0 412 E4.56. H4.56. 42 QZ. R.0 42 QE. R.0 42 Q. R.0 425 E4.56. H4.56. 43 QZ. R.0 43 QE. R.0 43 Q. R.0 437 E4.56. H4.56. 45 QZ. R.0 45 QE. R.0 45 Q. R.0 450 E4.56. H4.56. 46 QZ. R.0 46 QE. R.0 46 Q. R.0 462 E4.56. H4.56. 47 QZ. R.0 47 QE. R.0 47 Q. R.0 475 E4.56. H4.56. 48 QZ. R.0 48 QE. R.0 48 Q. R.0 487 E4.56. H4.56. 50 QZ. R.0 50 QE. R.0 50 Q. R.0 500 E4.56. H4.56. 51 QZ. R.0 51 QE. R.0 51 Q. R.0 512 E4.56. H4.56. 52 QZ. R.0 52 QE. R.0 52 Q. R.0 525 E4.56. H4.56. 53 QZ. R.0 53 QE. R.0 53 Q. R.0 537 E4.56. H4.56. 55 QZ. R.0 55 QE. R.0 55 Q. R.0 550 E4.56. H4.56. 60 QZ. R.0 60 QE. R.0 60 Q. R.0 600
E4.56. H4.56. 37 QZ. R.0 37 QE. R.0 37 Q. R.0 375 E4.56. H4.56. 38 QZ. R.0 38 QE. R.0 38 Q. R.0 387 QuickLock crossbars: inner widths from 150 mm possible! E4.56. H4.56. 40 QZ. R.0 40 QE. R.0 40 Q. R.0 400 Available bending radii R [mm] 135 | 150 | 175 | 200 | 240 | 250 | 300 | 350 | 400 | 450 | 500 Supplement Part No. with required radius (R). Example: E4.56.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q
Part No. E4.56.30QZ.300.0 = QuickLock crossbar for inner radius Part No. E4.56.30QE.300.0 = QuickLock crossbar for outer radius Part No. E4.56.30Q .300.0 = QuickLock crossbar for both radii
E4.56 H4.56 R4.56
...60 dB(A)
...NC-Version

With pads
180

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
ES4 HS4 ES4 HS4
.56.05. R.0 50 .56.06. R.0 65 75 87 100 112 125
ES4 HS4 ES4 HS4
.56.31. R.0 312 .56.32. R.0 325 337 350 362 375 387
E4 H4 .56.05. R.0.NC 50 E4 H4 .56.06. R.0.NC 65 E4 H4 R4 .56.07. R.0.NC 75 E4 H4 .56.08. R.0.NC 87 E4 H4 R4 .56.10. R.0.NC 100 E4 H4 .56.11. R.0.NC 112 E4 H4 R4 .56.12. R.0.NC 125 E4 H4 .56.13. R.0.NC 137 E4 H4 R4 .56.15. R.0.NC 150 E4 H4 .56.16. R.0.NC 162 E4 H4 R4 .56.17. R.0.NC 175 E4 H4 .56.18. R.0.NC 187 E4 H4 R4 .56.20. R.0.NC 200 E4 H4 .56.21. R.0.NC 212 E4 H4 .56.22. R.0.NC 225 E4 H4 .56.23. R.0.NC 237 E4 H4 R4 .56.25. R.0.NC 250 E4 H4 .56.26. R.0.NC 262
E4 H4 .56.31. R.0.NC 312 E4 H4 .56.32. R.0.NC 325 E4 H4 .56.33. R.0.NC E4 H4 R4 .56.35. R.0.NC E4 H4 .56.36. R.0.NC E4 H4 .56.37. R.0.NC E4 H4 .56.38. R.0.NC 337 350 362 375 387
ES4 HS4 RS4 .56.07. R.0 ES4 HS4 .56.08. R.0 ES4 HS4 RS4 .56.10. R.0 ES4 HS4 .56.11. R.0 ES4 HS4 RS4 .56.12. R.0
ES4 HS4 .56.33. R.0 ES4 HS4 RS4 .56.35. R.0 ES4 HS4 .56.36. R.0 ES4 HS4 .56.37. R.0 ES4 HS4 .56.38. R.0
ES4 HS4 .56.13. R.0 137 ES4 HS4 RS4 .56.15. R.0 150 ES4 HS4 .56.16. R.0 162 ES4 HS4 RS4 .56.17. R.0 175 ES4 HS4 .56.18. R.0 187 ES4 HS4 RS4 .56.20. R.0 200 ES4 HS4 .56.21. R.0 212 ES4 HS4 ES4 HS4 .56.22. R.0 225 .56.23. R.0 237 ES4 HS4 RS4 .56.25. R.0 250 ES4 HS4 .56.26. R.0 262
ES4 HS4 RS4 .56.40. R.0 400 ES4 HS4 .56.41. R.0 412 ES4 HS4 ES4 HS4 ES4 HS4 .56.42. R.0 425 .56.43. R.0 437 .56.45. R.0 450
E4 H4 R4 .56.40. R.0.NC 400 E4 H4 .56.41. R.0.NC 412 E4 H4 .56.42. R.0.NC 425 E4 H4 .56.43. R.0.NC 437 E4 H4 .56.45. R.0.NC 450 E4 H4 R4 .56.46. R.0.NC 462 E4 H4 .56.47. R.0.NC 475 E4 H4 .56.48. R.0.NC 487 E4 H4 .56.50. R.0.NC 500 E4 H4 .56.51. R.0.NC 512 E4 H4 .56.52. R.0.NC 525
ES4 HS4 RS4 .56.46. R.0 462 ES4 HS4 .56.47. R.0 475 ES4 HS4 ES4 HS4 ES4 HS4 ES4 HS4 .56.48. R.0 487 .56.50. R.0 500 .56.51. R.0 512 .56.52. R.0 525
ES4 HS4 RS4 .56.27. R.0 275 ES4 HS4 .56.53. R.0 537 E4 H4 R4 .56.27. R.0.NC 275 E4 H4 .56.53. R.0.NC 537 ES4 HS4 .56.28. R.0 287 ES4 HS4 .56.55. R.0 550 E4 H4 .56.28. R.0.NC 287 E4 H4 .56.55. R.0.NC 550 ES4 HS4 RS4 .56.30. R.0 300 ES4 HS4 .56.60. R.0 600 E4 H4 R4 .56.30. R.0.NC 300 E4 H4 .56.60. R.0.NC 600 Available bending radii R [mm] 135* | 150 | 175 | 200 | 240 | 250 | 300 | 350 | 400 | 450 | 500 *not available for e-tubes Supplement Part No. with required radius (R). Example: ES4.56.30.300.0 or E4.56.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. ES4.56.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. E4.56.30.300.0.NC = e-chain (crossbars every link) without pretension

E4.56 H4.56 R4.56

5
14 4,5 28
14
min.40/16
56.1.1
56.3.1
521.X
Note: Please observe a lateral spacing to the side links! e-tube: 40 mm | e-chain : 16 mm In the standard configuration separators are assembled every 2nd e-chain link!


18


8

2,5 11,5
18


28
56.4.1
56

E4.56 H4.56 R4.56
5
14 4,5 28
14
min.40/16
56.2.1
521.X
8 4

18
8 4
Notch separator for notch crossbar unassembled 56.5 assembled 56.5.1

Notch separator for the new notch crossbar, with scaling on the notch crossbars. For exact positioning in e-chains
18
4,5
X -1

Width X [mm] 050 065 075 100
unassembled assembled Width X [mm] 520.050 521.050 125 unassembled assembled Width X [mm] 520.125 521.125 225 unassembled assembled
28
56.5.1
520.225 521.225 520.250 521.250 520.300 521.300 520.450 521.450
520.065 521.065 150 520.075 521.075 175 520.100 521.100 200
520.150 521.150 250 520.175 521.175 300 520.200 521.200 450
56
E4.56 H4.56 R4.56

7 7
4,5
min.40/16
414
418
421.X
419
T563M
10 3
409 419

6 12
408 418
12 3
21
4,5

X-8
404 414
Shelf 420.X
For horizontal separation. Shelves of various widths can be arranged at 7 different heights (in 7 mm increments). (not in combination with 404).

Width X [mm] 018 023 025 028 033 043
420.18 420.23 420.25 420.28 420.33 420.43
421.18 421.23 421.25 421.28 421.33 421.43
Width X [mm] 050 062 075 088 100 125
unassembled
assembled
420.50 420.62 420.75 420.88 420.100 420.125
421.50 421.62 421.75 421.88 421.100 421.125
Width X [mm] 150 175 187 200
unassembled
56
assembled
420.150 420.175 420.187 420.200
421.150 421.175 421.187 421.200

E4.56 H4.56 R4.56
5
4,5 56 7 7
412
413
420
421.X
421.X
415
490.27
430
min.40/16
Middle plate 403

Middle plates form the basic pattern of a shelf system. Shelves 420.X (table left page) can be arranged at 7 different heights (in 7 mm increments).
403 413
Locking vertical separator for e-chains
Locking vertical separator 410 (e-chains only)
Works like middle plate, for applications exposed to very high humidity (> 85%).
21
410 420
Side plate for e-chains / e-tubes
Side plate 402

402 412

2
Center crossbar for e-chains
Center crossbar
405 415 For applications with a large number of thin cables. The center crossbar offers the option of subdividing the e-chain independently into upper and lower halves.
12
unassembled assembled Rollclip for e-chains

9
27
Rollclip
Minimizes abrasion of particularly sensitive hoses - simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the e-chain and hose.
27
unassembled 489.27 assembled 490.27 Roller separator for e-chains
Roller separator
429 430 Performs a similar function to the Rollclip, but doubles as a separator. For rigid cables and hoses.
18
E4.56 H4.56 R4.56

Moving end E4.560/R4.560... * .2
9
Fixed end E4.560/R4.560... * .1

125
Frontal view of KMA
125
Moving end
Bi + 41 Bi + 23 Bi + 41
30
Bi
30
20 35
35 20
45
Fixed end
Width Part No. full set index pivoting (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. E4.560. E4.560. Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. E4.560. E4.560.
Bi
[mm]
05 . * .12.C 50 06 . * .12.C 65
31 . * .12.C 312 32 . * .12.C 325 337 350 362
E4.560. R4.560. 07 . * .12.C 75 E4.560. 08 . * .12.C 87 E4.560. R4.560. 10 . * .12.C 100 E4.560. 11 . * .12.C 112 E4.560. R4.560. 12 . * .12.C 125 E4.560. 13 . * .12.C 137 E4.560. R4.560. 15 . * .12.C 150 E4.560. 16 . * .12.C 162 E4.560. R4.560. 17 . * .12.C 175 E4.560. 18 . * .12.C 187 E4.560. R4.560. 20 . * .12.C 200 E4.560. E4.560. 21 . * .12.C 212 22 . * .12.C 225
E4.560. 33 . * .12.C E4.560. R4.560. 35 . * .12.C E4.560. 36 . * .12.C E4.560. 37 . * .12.C E4.560.
375 38 . * .12.C 387 E4.560. R4.560. 40 . * .12.C 400 E4.560. 41 . * .12.C 412 E4.560. 42 . * .12.C 425 E4.560. E4.560. 43 . * .12.C 437 45 . * .12.C 450 E4.560. R4.560. 46 . * .12.C 462 E4.560. 47 . * .12.C 475 E4.560. 48 . * .12.C 487 E4.560. E4.560. E4.560. E4.560. E4.560. E4.560. 50 . * .12.C 51 . * .12.C 52 . * .12.C 53 . * .12.C 55 . * .12.C 60 . * .12.C 500 512 525 537 550 600
Part No. structure (pivoting) E4.560.30. 2 .12.C C-profile option Full set even Width index Series Single-part order: Mounting bracket Moving end E4.560.30. 2 .2.C (even number of links) Mounting bracket Fixed end E4.560.30. 2 .1.C (even number of links)
E4.560. 23 . * .12.C 237 E4.560. R4.560. 25 . * .12.C 250 E4.560. 26 . * .12.C 262 E4.560. R4.560. 27 . * .12.C 275 E4.560. 28 . * .12.C 287 E4.560. R4.560. 30 . * .12.C 300
1 2 3
=1
4 5
2 3
=2
4
Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1 7.88 3D-CAD files, configurators, PDF, applications www.igus.de/en/E4.56

Fixed end E4.561/R4.561... * .1
125
E4.56 H4.56 R4.56
Moving end E4.561/R4.561... * .2

9
Frontal view of KMA
125
Moving end
Bi + 41 Bi + 23 Bi + 41 Bi
20 35
35 20
45
Fixed end
Width Part No. full set index locking (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. E4.561. E4.561. Bi
[mm]
Width Part No. full set index locking (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. E4.561. E4.561.
Bi
[mm]
05 . * .12.C 50 06 . * .12.C 65
31 . * .12.C 312 32 . * .12.C 325 337 350 362
E4.561. R4.561. 07 . * .12.C 75 E4.561. 08 . * .12.C 87 E4.561. R4.561. 10 . * .12.C 100 E4.561. 11 . * .12.C 112 E4.561. R4.561. 12 . * .12.C 125 E4.561. 13 . * .12.C 137 E4.561. R4.561. 15 . * .12.C 150 E4.561. 16 . * .12.C 162 E4.561. R4.560. 17 . * .12.C 175 E4.561. 18 . * .12.C 187 E4.561. R4.561. 20 . * .12.C 200 E4.561. E4.561. 21 . * .12.C 212 22 . * .12.C 225
E4.561. 33 . * .12.C E4.561. R4.561. 35 . * .12.C E4.561. 36 . * .12.C E4.561. 37 . * .12.C E4.561.
375 38 . * .12.C 387 E4.561. R4.561. 40 . * .12.C 400 E4.561. 41 . * .12.C 412 E4.561. 42 . * .12.C 425 E4.561. E4.561. 43 . * .12.C 437 45 . * .12.C 450 E4.561. R4.561. 46 . * .12.C 462 E4.561. 47 . * .12.C 475 E4.561. 48 . * .12.C 487 E4.561. E4.561. E4.561. E4.561. E4.561. E4.561. 50 . * .12.C 51 . * .12.C 52 . * .12.C 53 . * .12.C 55 . * .12.C 60 . * .12.C 500 512 525 537 550 600
Part No. structure (locking) E4.561.30. 2 .12.C C-profile option Full set even Width index Series Single-part order: Mounting bracket Moving end E4.561.30. 2 .2.C (even number of links) Mounting bracket Fixed end E4.561.30. 2 .1.C (even number of links)
E4.561. 23 . * .12.C 237 E4.561. R4.561. 25 . * .12.C 250 E4.561. 26 . * .12.C 262 E4.561. R4.561. 27 . * .12.C 275 E4.561. 28 . * .12.C 287 E4.561. R4.561. 30 . * .12.C 300
1 2 3
=1
4 5
2 3
=2
4
E4.56 H4.56 R4.56
Bi1
Bi2
Bi3
Bi 1 + 19
Bi 2 + 16
Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19
79,5 +1
22,5
35
Bi 3 + 19
3 3
(Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19) + 18
Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

Suitable for hoses with a maximum outer diameter of 245 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or Form round round square square square square square square square attached directly on the side link Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : E4.56.10/15RHDE115/10.R.0 RHD115 for inner radius "Z" incl. e-chain : E4.56.10/15RHDZ115/10.R.0

Part No. Max [mm] single part hose 450.15.RHD115 115 450.17.RD115 450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250 115 150 180 195 245 150 180 195
Installation Combination with on side link snap-open crossbars no yes yes yes yes yes no no no yes no no no no no yes yes yes

20
E4.56 H4.56 R4.56
E4 snapclip | clip-on cable binder

For side-mounted applications Serves as a clip-on, lateral guide for hoses and cables on e-chains

Order example (here: inner width Bi 150) Locking clip, to open along inner radius "Z": E4.56.15.B12.200Z.R.0 Locking clip, to open along outer radius "E": E4.56.15.B12.200E.R.0
The loops can be adjusted as required Stylish and economical Compatible with many E4 e-chains One clip and one locking band are needed for each e-chain link
Part No.
Form
Locking clip, comprising a locking element 450.B12 450.B12.200 Locking band, comprising a locking element and band; 12 x 1,5 x 200 mm


E4.56 H4.56 R4.56

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 135 270 268 610 150 266 450 819 159 175 266 580 1092 259 200 266 710 1274 359 240 266 900 1547 509 250 266 980 1638 559 300 266 1180 2002 709 350 266 1440 2275 909 400 266 1530 2548 959 450 266 1700 2912 1059 500 266 1850 3276 1159

Travels up to 800 m
vmax 10 m/s
page 9.84
Travels up to 800 m
vmax 6,0 m/s
page 9.88

Travels 50 m
vmax 1,5 m/s
page 9.92
Specialty:
page 9.97
from page 9.76
HRI

BRa 41 29 BRi Ba + 4 Ba Bi 2 11,5
E4.56 H4.56 R4.56

HRa = 184
ha
HRi 2 x ha
.05 .06 .07 .08
88 103 113 125 138 151 163 176 188 201 213 226 238 251 263 276 288 301 313 326 338 351 363 376 388 401 413 426 438 451 463 476 488 501 513 526 538 551 563 576 588 638
960.50.175 960.50.200 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.700
960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.675 960.50.700 960.50.700 960.50.725 960.50.775
84
.10
45
.11 .12 .13
M8 x20
18,4
.15 .16
18
.17 .18 .20 .21. .22 .23 .25 .26 .27
page 9.16
.28 .30 .31
974.30.SL
.32 .33 .35 .36 .37 .38 .40
.41 .42
Part No. 974.30.SLA
.43 .45 .46 .47 .48
nMon = nRi + 1
nRi x 2000 mm
.50 .51
.52 .53 .55
from page 9.35

.60
E4.56 H4.56 R4.56


E4.56.30.R.0
Crossbar every link
ES4.56.30.R.0
Crossbar every link
E4.56.30QZ.R.0 E4.56.30QE.R.0 E4.56.30Q.R.0

H4.56.30.R.0
HS4.56.30.R.0
H4.56.30QZ.R.0 H4.56.30QE.R.0 H4.56.30Q.R.0
R4.56.30.R.0
e-tube, closed
RS4.56.30.R.0
e-tube, closed

E4.56.30Q.R.0.NC
E4.56.30Q.R1/R2.0
E4.56.30Q.R.0.XXL
E4.56.30Q.R.0.ESD
ES4.56.30.R.0.NC
E4.56.30Q.R.0.NC
R4.56.30.R.0.HT.NC
E4.56.30.R.0.ESD.NC
E4.56.30Q.R1/R2.0
R4.56.30.R1/R2.0.HT E4.56.30.R1/R2.0.ESD
ES4.56.30.R.0.XXL
E4.56.30Q.R.0.XXL
RS4.56.30.R.0.HT
R4.56.30.R.0.HT.NC
R4.56.30.R1/R2.0.HT
ES4.56.30.R.0.ESD
E4.56.30Q.R.0.ESD
E4.56.30.R.0.ESD.NC E4.56.30.R1/R2.0.ESD
Extreme glider with up to 70% larger gliding surfaces. For high additional loads and high surface speeds. Gliding applications without additional elements as well as 150% more wear allowance and enhancement of service life by factor 4! Order example: E4.56.35G.250.0 / E4.56.45G.250.0

E4.56 H4.56 R4.56



180=NC
+25% 7m



R4.56.30HTE.R.0
Lid only




e-chain (3,0 m)
E4.56.30.300.0 E4.560.30.1.12.C 2 x 56.1.1
Order key
E4.56.30.300.0
Color
Color
Black e-chains from stock! *Colored can be delivered in 15 work days (5 work days at an express surcharge).

7.95
E4.80 H4.80 R4.80
80
80
Stable due to undercut design, very large inner height

Noise dampening pads, optional = 10dB(A)
Chip protection When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (50 dB(A)) Series E6.80, page 8.88 If the e-chain shall be used in cleanroom applications (ISO class 1) Series E6.80, page 8.88 If a less stable e-chain can be used for economical reasons Series 15050/15150/R19850, page 7.216



7.96

HF FLG
E4.80 H4.80 R4.80
75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
H S (FLG) S (FLB)
FLB
FLG FLB
4.0
4.5
5.0
5.5
6.0
S D S/2
Technical Data
HF = H + 60 H - 108
Moving end
R 111
Fixed end
108
R
-0 H +25
150 408
200 508
250 608
300 708
350 808
400 908
500 1108
550 1208 715 1950
600 1308 765 2110
1000 2108 1165 3365
E4.80 H4.80 R4.80
Part No.
Bi
[mm]
Ba
[mm]
E4.80 H4.80
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
E4.80 H4.80
[kg/m] [kg/m]
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275
100 115 125 137 150 163 175 188 200 213 225 238 250 263 275 288 300 313 325
5,339 5,411 5,467 5,563 5,610 5,705 5,769 5,880 5,911 6,003 6,111 6,202 6,248 6,306 6,363 6,453 6,543 6,618 6,701
5,221 5,257 5,285 5,319 5,357 5,404 5,436 5,492 5,507 5,553 5,607 5,653 5,676 5,705 5,733 5,778 5,824 5,861 5,902
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
363 375 388 400 413 425 438 450 463 475 488 500 513 525 538 550 563 575 588 600 650
6,904 6,988 7,086 7,251 7,178 7,257 7,352 7,572 7,510 7,749 7,621 7,890 7,851 7,884 8,086 8,093 8,165 8,235 8,311 8,655 8,843
6,004 6,046 6,095 6,177 6,141 6,180 6,228 6,338 6,307 6,426 6,362 6,497 6,477 6,494 6,595 6,598 6,634 6,670 6,707 6,879 6,973
E4.80. H4.80. 27. R.0
E4.80. H4.80. 53. R.0
E4.80. H4.80. 28. R.0 287 338 6,749 5,926 E4.80. H4.80. 55. R.0 E4.80. H4.80. 30. R.0 300 350 6,873 5,988 E4.80. H4.80. 60. R.0 Available bending radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 500 | 550 | 600 | 1000 Supplement Part No. with required radius (R). Example: E4.80.30.300.0
2

page 7.17

E4.80 H4.80 R4.80
fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.80
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
R4.80
[kg/m]
R4.80. 15. R.0** R4.80. 20. R.0 R4.80. 25. R.0 R4.80. 30. R.0
150 200 250 300
200 250 300 350
6,720 7,230 8,060 8,730
R4.80. 35. R.0 R4.80. 40. R.0 R4.80. 46 R.0**
350 400 462
400 450 513
9,470 10,210 10,960
More e-tube widths upon request. Delivery Time: approx. 8-10 weeks after receipt of order **NEW in this catalog Available bending radii R [mm] 200 | 250 | 300 | 350 | 400 | 500 | 550 | 600 | 1000 Supplement Part No. with required radius (R). Example: R4.80.30.300.0
Dimensioning

E4 .80. 30. 300. 0 H4 .80. 30. 300. 0 R4 .80. 30. 300. 0
Ba Bi
72 max.

108
80
E4.80 H4.80 R4.80

Part No.

Bi
[mm]
Part No.

Bi
[mm]
E4.80. H4.80. 15 QZ.R.0 15 QE.R.0 15 Q. R.0 150 E4.80. H4.80. 16 QZ.R.0 16 QE.R.0 16 Q. R.0 162 E4.80. H4.80. 17 QZ.R.0 17 QE.R.0 17 Q. R.0 175 E4.80. H4.80. 18 QZ.R.0 18 QE.R.0 18 Q. R.0 187 E4.80. H4.80. 20 QZ.R.0 20 QE.R.0 20 Q. R.0 200 E4.80. H4.80. 21 QZ.R.0 21 QE.R.0 21 Q. R.0 212 E4.80. H4.80. 22 QZ.R.0 22 QE.R.0 22 Q. R.0 225 E4.80. H4.80. 23 QZ.R.0 23 QE.R.0 23 Q. R.0 237 E4.80. H4.80. 25 QZ.R.0 25 QE.R.0 25 Q. R.0 250 E4.80. H4.80. 26 QZ.R.0 26 QE.R.0 26 Q. R.0 262 E4.80. H4.80. 27 QZ.R.0 27 QE.R.0 27 Q. R.0 275 E4.80. H4.80. 28 QZ.R.0 28 QE.R.0 28 Q. R.0 287 E4.80. H4.80. 30 QZ.R.0 30 QE.R.0 30 Q. R.0 300 E4.80. H4.80. 31 QZ.R.0 31 QE.R.0 31 Q. R.0 312 E4.80. E4.80. E4.80. E4.80. H4.80. H4.80. H4.80. H4.80. 32 QZ.R.0 33 QZ.R.0 35 QZ.R.0 36 QZ.R.0 32 QE.R.0 33 QE.R.0 35 QE.R.0 36 QE.R.0 32 Q. R.0 33 Q. R.0 35 Q. R.0 36 Q. R.0 325 337 350 362
E4.80. H4.80. 41 QZ.R.0 41 QE.R.0 41 Q. R.0 412 E4.80. H4.80. 42 QZ.R.0 42 QE.R.0 42 Q. R.0 425 E4.80. H4.80. 43 QZ.R.0 43 QE.R.0 43 Q. R.0 437 E4.80. H4.80. 45 QZ.R.0 45 QE.R.0 45 Q. R.0 450 E4.80. H4.80. 46 QZ.R.0 46 QE.R.0 46 Q. R.0 462 E4.80. H4.80. 47 QZ.R.0 47 QE.R.0 47 Q. R.0 475 E4.80. H4.80. 48 QZ.R.0 48 QE.R.0 48 Q. R.0 487 E4.80. H4.80. 50 QZ.R.0 50 QE.R.0 50 Q. R.0 500 E4.80. H4.80. 51 QZ.R.0 51 QE.R.0 51 Q. R.0 512 E4.80. H4.80. 52 QZ.R.0 52 QE.R.0 52 Q. R.0 525 E4.80. H4.80. 53 QZ.R.0 53 QE.R.0 53 Q. R.0 537 E4.80. H4.80. 55 QZ.R.0 55 QE.R.0 55 Q. R.0 550 E4.80. H4.80. 60 QZ.R.0 60 QE.R.0 60 Q. R.0 600
E4.80. H4.80. 37 QZ.R.0 37 QE.R.0 37 Q. R.0 375 E4.80. H4.80. 38 QZ.R.0 38 QE.R.0 38 Q. R.0 387 QuickLock crossbars: inner widths from 150 mm possible! E4.80. H4.80. 40 QZ.R.0 40 QE.R.0 40 Q. R.0 400 Available bending radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 500 | 550 | 600 | 1000 Supplement Part No. with required radius (R). Example: E4.80.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q
Part No. E4.80.30QZ.300.0 = QuickLock crossbar for inner radius Part No. E4.80.30QE.300.0 = QuickLock crossbar for outer radius Part No. E4.80.30Q .300.0 = QuickLock crossbar for both radii
E4.80 H4.80 R4.80
...10 dB(A)
...NC-Version
Noise dampening | - 10 dB(A)

With pads
180

Bi
[mm]
Bi
[mm]
With pads
crossbars every: link | 2nd e-tube fully enclosed
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
ES4 HS4 ES4 HS4 ES4 HS4 ES4 HS4
.80.05. R.0 50 .80.06. R.0 65 .80.07. R.0 75 .80.08. R.0 87 100 112 125 137 150
ES4 HS4 ES4 HS4
.80.31. R.0 312 .80.32. R.0 325 337 350 362 375 387
E4 H4 .80.05. R.0.NC 50 E4 H4 .80.06. R.0.NC 65 E4 H4 .80.07. R.0.NC 75 E4 H4 .80.08. R.0.NC 87 E4 H4 .80.10. R.0.NC 100 E4 H4 .80.11. R.0.NC 112 E4 H4 .80.12. R.0.NC 125 E4 H4 .80.13. R.0.NC 137 E4 H4 R4 .80.15. R.0.NC 150 E4 H4 .80.16. R.0.NC 162 E4 H4 .80.17. R.0.NC 175 E4 H4 .80.18. R.0.NC 187 E4 H4 R4 .80.20. R.0.NC 200 E4 H4 .80.21. R.0.NC 212 E4 H4 .80.22. R.0.NC 225 E4 H4 .80.23. R.0.NC 237 E4 H4 R4 .80.25. R.0.NC 250 E4 H4 .80.26. R.0.NC 262
E4 H4 .80.31. R.0.NC 312 E4 H4 .80.32. R.0.NC 325 E4 H4 .80.33. R.0.NC E4 H4 R4 .80.35. R.0.NC E4 H4 .80.36. R.0.NC E4 H4 .80.37. R.0.NC E4 H4 .80.38. R.0.NC 337 350 362 375 387
ES4 HS4 .80.10. R.0 ES4 HS4 .80.11. R.0 ES4 HS4 .80.12. R.0 ES4 HS4 .80.13. R.0 ES4 HS4 RS4 .80.15. R.0 ES4 HS4 ES4 HS4 ES4 HS4
ES4 HS4 .80.33. R.0 ES4 HS4 RS4 .80.35. R.0 ES4 HS4 .80.36. R.0 ES4 HS4 .80.37. R.0 ES4 HS4 .80.38. R.0
ES4 HS4 RS4 .80.40. R.0 400 ES4 HS4 .80.41. R.0 412 ES4 HS4 ES4 HS4 ES4 HS4 .80.42. R.0 425 .80.43. R.0 437 .80.45. R.0 450
E4 H4 R4 .80.40. R.0.NC 400 E4 H4 .80.41. R.0.NC 412 E4 H4 .80.42. R.0.NC 425 E4 H4 .80.43. R.0.NC 437 E4 H4 .80.45. R.0.NC 450 E4 H4 R4 .80.46. R.0.NC 462 E4 H4 .80.47. R.0.NC 475 E4 H4 .80.48. R.0.NC 487 E4 H4 .80.50. R.0.NC 500 E4 H4 .80.51. R.0.NC 512 E4 H4 .80.52. R.0.NC 525
.80.16. R.0 162 .80.17. R.0 175 .80.18. R.0 187
ES4 HS4 RS4 .80.20. R.0 200 ES4 HS4 .80.21. R.0 212 ES4 HS4 ES4 HS4 .80.22. R.0 225 .80.23. R.0 237 ES4 HS4 RS4 .80.25. R.0 250 ES4 HS4 .80.26. R.0 262
ES4 HS4 RS4 .80.46. R.0 462 ES4 HS4 .80.47. R.0 475 ES4 HS4 ES4 HS4 ES4 HS4 ES4 HS4 .80.48. R.0 487 .80.50. R.0 500 .80.51. R.0 512 .80.52. R.0 525
ES4 HS4 .80.27. R.0 275 ES4 HS4 .80.53. R.0 537 E4 H4 .80.27. R.0.NC 275 E4 H4 .80.53. R.0.NC 537 ES4 HS4 .80.28. R.0 287 ES4 HS4 .80.55. R.0 550 E4 H4 .80.28. R.0.NC 287 E4 H4 .80.55. R.0.NC 550 ES4 HS4 RS4 .80.30. R.0 300 ES4 HS4 .80.60. R.0 600 E4 H4 R4 .80.30. R.0.NC 300 E4 H4 .80.60. R.0.NC 600 Available bending radii R [mm] 150* | 200 | 250 | 300 | 350 | 400 | 500 | 550 | 600 | 1000 *not available for e-tubes Supplement Part No. with required radius (R). Example: ES4.80.30.300.0 or E4.80.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. ES4.80.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. E4.80.30.300.0.NC = e-chain (crossbars every link) without pretension

E4.80 H4.80 R4.80

5
14 14 14 14 56 4,5 40
min.40/16
80.1.1
80.3.1
521.X
80.4.1

18

8

3,5 10,5

18

40
80

E4.80 H4.80 R4.80
5
14 14 14 14 56 4,5 40
min.40/16
80.2.1
521.X
521.X
80.5.1
8 4

18
8 4

18
4,5 X -1

Width X [mm] 050 065 075 100
40
520.225 521.225 520.250 521.250 520.300 521.300 520.450 521.450
520.065 521.065 150 520.075 521.075 175 520.100 521.100 200
520.150 521.150 250 520.175 521.175 300 520.200 521.200 450
80
E4.80 H4.80 R4.80

7 7
min.40/16
517
515
4,5
421.X
519
T803M
10 3
509 519

6 12
505 515
12 4
Locking separator 507

For applications exposed to very high humidity (> 85%). Extra retention force by asymmetric claws. Ensure proper alignment. Tip: one locking vertical separator per e-chain link for better mounting.
22
4,5

X-8
507 517
Shelf 420.X

Width X [mm] 018 023 025 028 033 043
420.18 420.23 420.25 420.28 420.33 420.43
421.18 421.23 421.25 421.28 421.33 421.43
Width X [mm] 050 062 075 088 100 125
unassembled
assembled
420.50 420.62 420.75 420.88 420.100 420.125
421.50 421.62 421.75 421.88 421.100 421.125
Width X [mm] 150 175 187 200
unassembled
80
assembled
420.150 420.175 420.187 420.200
421.150 421.175 421.187 421.200

E4.80 H4.80 R4.80
14
4,5
7 7
T802M
513
421.X
520
514
518
490.27
80
min.40/16
8 8
503 513
21
510 520
Works like middle plate, for applications exposed to very high humidity (> 85%).
Side plate T802


22 4
504 514
Locking separator for e-chains

22
508 518

Rollclip for e-chains
9 27
Rollclip
unassembled 489.27 assembled 490.27
E4.80 H4.80 R4.80

Moving end E4.800/R4.800... * .2
11
Fixed end E4.800/R4.800... * .1

125
Frontal view of KMA
125
Moving end
Bi + 50 Bi + 28 Bi + 50
30
Bi
30
20 35
35 20
66
Fixed end
Width Part No. full set index pivoting (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. E4.800. E4.800. E4.800. E4.800. E4.800. E4.800. E4.800. E4.800. E4.800. E4.800. E4.800. E4.800. Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. E4.800. E4.800.
Bi
[mm]
05 . * .12.C 50 06 . * .12.C 65 07 . * .12.C 75 08 . * .12.C 87 10 . * .12.C 100 11 . * .12.C 112 12 . * .12.C 125 13 . * .12.C 137 15 . * .12.C 150 16 . * .12.C 162 17 . * .12.C 175 18 . * .12.C 187
31 . * .12.C 312 32 . * .12.C 325
E4.800. 33 . * .12.C 337 E4.800. R4.800. 35 . * .12.C 350 E4.800. 36 . * .12.C 362 E4.800. E4.800. 37 . * .12.C 375 38 . * .12.C 387
E4.800. R4.800. 40 . * .12.C 400 E4.800. 41 . * .12.C 412 E4.800. 42 . * .12.C 425 E4.800. E4.800. 43 . * .12.C 437 45 . * .12.C 450
Part No. structure (pivoting) E4.800.30. 2 .12.C C-profile option Full set even Width index Series Single-part order: Mounting bracket Moving end E4.800.30. 2 .2.C (even number of links) Mounting bracket Fixed end E4.800.30. 2 .1.C (even number of links)
E4.800. R4.800. 20 . * .12.C 200 E4.800. 21 . * .12.C 212 E4.800. 22 . * .12.C 225 E4.800. 23 . * .12.C 237 E4.800. R4.800. 25 . * .12.C 250 E4.800. E4.800. E4.800. 26 . * .12.C 262 27 . * .12.C 275 28 . * .12.C 287
E4.800. R4.800. 46 . * .12.C 462 E4.800. 47 . * .12.C 475 E4.800. 48 . * .12.C 487 E4.800. E4.800. E4.800. E4.800. E4.800. E4.800. 50 . * .12.C 500 51 . * .12.C 512 52 . * .12.C 525 53 . * .12.C 537 55 . * .12.C 550 60 . * .12.C 600
E4.800. R4.800. 30 . * .12.C 300
1 2 3
=1
4 5
2 3
=2
4
Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1 7.106 3D-CAD files, configurators, PDF, applications www.igus.de/en/E4.80

Fixed end E4.801/R4.801... * .1
125
E4.80 H4.80 R4.80
Moving end E4.801/R4.801... * .2

11
Frontal view of KMA
125
Moving end
Bi + 50 Bi + 28 Bi + 50 Bi
20 35
35 20
66
Fixed end
Width Part No. full set index locking (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. E4.801. E4.801. E4.801. E4.801. E4.801. E4.801. E4.801. E4.801. E4.801. E4.801. E4.801. E4.801. Bi
[mm]
Width Part No. full set index locking (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. E4.801. E4.801.
Bi
[mm]
05 . * .12.C 50 06 . * .12.C 65 07 . * .12.C 75 08 . * .12.C 87 10 . * .12.C 100 11 . * .12.C 112 12 . * .12.C 125 13 . * .12.C 137 15 . * .12.C 150 16 . * .12.C 162 17 . * .12.C 175 18 . * .12.C 187
31 . * .12.C 312 32 . * .12.C 325
E4.801. 33 . * .12.C 337 E4.801. R4.801. 35 . * .12.C 350 E4.801. 36 . * .12.C 362 E4.801. E4.801. 37 . * .12.C 375 38 . * .12.C 387
E4.801. R4.801. 40 . * .12.C 400 E4.801. 41 . * .12.C 412 E4.801. 42 . * .12.C 425 E4.801. E4.801. 43 . * .12.C 437 45 . * .12.C 450
Part No. structure (locking) E4.801.30. 2 .12.C C-profile option Full set even Width index Series Single-part order: Mounting bracket Moving end E4.801.30. 2 .2.C (even number of links) Mounting bracket Fixed end E4.801.30. 2 .1.C (even number of links)
E4.801. R4.801. 20 . * .12.C 200 E4.801. 21 . * .12.C 212 E4.801. 22 . * .12.C 225 E4.801. 23 . * .12.C 237 E4.801. R4.801. 25 . * .12.C 250 E4.801. E4.801. E4.801. 26 . * .12.C 262 27 . * .12.C 275 28 . * .12.C 287
E4.801. R4.801. 46 . * .12.C 462 E4.801. 47 . * .12.C 475 E4.801. 48 . * .12.C 487 E4.801. E4.801. E4.801. E4.801. E4.801. E4.801. 50 . * .12.C 500 51 . * .12.C 512 52 . * .12.C 525 53 . * .12.C 537 55 . * .12.C 550 60 . * .12.C 600
E4.801. R4.801. 30 . * .12.C 300
1 2 3
=1
4 5
2 3
=2
4
E4.80 H4.80 R4.80
Bi 1
Bi 2
Bi 3
Order example - 3 chambers E4.80.Bi1 / Bi2 / Bi3.R.0 = E4.80.10 / 20 / 10.200.0 Extension links: single-part order: E4.80M.01 (outer link) E4.80M.02.R. (inner link)
(please indicate radius)

Suitable for hoses with a maximum outer diameter of 270 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or Form round round square square square square square square square attached directly on the side link Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : E4.80.10/15RHDE115/10.R.0 RHD115 for inner radius "Z" incl. e-chain : E4.80.10/15RHDZ115/10.R.0


79,5 +1
11
35
20
E4.80 H4.80 R4.80

Order example (here: inner width Bi 150) Locking clip, to open along inner radius "Z": E4.80.15.B12.200Z.R.0 Locking clip, to open along outer radius "E": E4.80.15.B12.200E.R.0
Part No.
Form


E4.80 H4.80 R4.80

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 150 242 550 890 189 200 242 800 1330 389 250 242 1000 1665 539 300 242 1200 2000 689 350 242 1450 2330 889 400 242 1600 2660 989 500 242 2100 3440 1389 550 600 1000

Travels up to 800 m
vmax 10 m/s
page 9.85
Travels up to 800 m
vmax 6,0 m/s
page 9.88

Travels 50 m
vmax 1,5 m/s
page 9.92
Specialty:
page 9.97
from page 9.76
HRI

BRa 40 29 BRi Ba + 4 Ba Bi 2 11,5
E4.80 H4.80 R4.80

.05 .06 .07 .08 104 119 129 141 154 167 179 192 204 217 229 242 254 267 279 292 304 317 329 342 354 367 379 392 404 417 429 442 454 467 479 492 504 517 529 542 554 567 579 592 604 654 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.725 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.675 960.50.700 960.50.700 960.50.725 960.50.725 960.50.775
ha
HRi 2 x ha 108
HRa = 236
.10
51,5
.11 .12 .13
M8 x20
18,4
.15 .16
18 8
.17 .18
Length of the C-profile according to dimension BRi (see table) Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic, 2m Glide strips, plastic, 2 m (without glide strips on request) Optional: Silencer profile, rubber Components, installation set "Basic": Bottom clamp, aluminum C-profile, galvanized steel table Screw M8 x 20 Sliding nut M8 Interface connector, plastic
.20 .21 .22 .23 .25 .26 .27
page 9.16
.28 .30 .31
975.30.SL
.32 .33 .35 .36 .37
.38 .40 .41 .42
Part No. 975.30.SLA
.43 .45 .46 .47 .48
nMon = nRi + 1
nRi x 2000 mm
.50 .51 .52 .53
.55
from page 9.39

.60
E4.80 H4.80 R4.80


E4.80.30.R.0
Crossbar every link
ES4.80.30.R.0
Crossbar every link
E4.80.30QZ.R.0 E4.80.30QE.R.0 E4.80.30Q.R.0

H4.80.30.R.0
HS4.80.30.R.0
H4.80.30QZ.R.0 H4.80.30QE.R.0 H4.80.30Q.R.0
R4.80.30.R.0
e-tube, closed
RS4.80.30.R.0
e-tube, closed

E4.80.30Q.R.0.NC
E4.80.30Q.R1/R2.0
E4.80.30Q.R.0.XXL
E4.80.30Q.R.0.ESD
ES4.80.30.R.0.NC
E4.80.30Q.R.0.NC
R4.80.30.R.0.HT.NC
E4.80.30.R.0.ESD.NC
E4.80.30Q.R1/R2.0
R4.80.30.R1/R2.0.HT E4.80.30.R1/R2.0.ESD
ES4.80.30.R.0.XXL
E4.80.30Q.R.0.XXL
RS4.80.30.R.0.HT
R4.80.30.R.0.HT.NC
R4.80.30.R1/R2.0.HT
ES4.80.30.R.0.ESD
E4.80.30Q.R.0.ESD
E4.80.30.R.0.ESD.NC E4.80.30.R1/R2.0.ESD
Extreme glider with up to 70% larger gliding surfaces. For high additional loads and high surface speeds. Gliding applications without additional elements as well as 150% more wear allowance and enhancement of service life by factor 4! Order example: E4.80.35G.250.0 / E4.80.45G.250.0

E4.80 H4.80 R4.80



180=NC
+25% 7m



R4.80.30HTE.R.0
Lid only




e-chain (3,0 m)
E4.80.30.300.0 E4.800.30.1.12.C 2 x 80.1.1
Order key
E4.80.30.300.0
Color
Color
Black e-chains from stock! *Colored can be delivered in 15 work days (5 work days at an express surcharge).

7.113
1640 1608
E4.1 Series 16401608 Introduction
108
112
Stable due to undercut design, very large inner height

Steel mounting brackets When to use Series 16401608: If a robust e-chain with an inner height of 112 mm is required (108 mm on e-tube) If inner widths up to 600 mm are required For unsupported lengths up to 4,5 m and fill weights up to 50 kg/m For long travels up to 400 m Also suitable for side-mounted, vertical standing or hanging applications If many options and accessories are desired Optimized ratio of interior/exterior dimension
Noise dampening pads, optional 10 dB(A)
Gliding surfaces, long travels When to use a different igus Series If maximum stability is required Series 600/R608, page 7.294
Chip protection Very high capacity due to the undercut design 25% faster assembly with QuickLock system NC without pretension Straight run due to the inner/outer link principle Low noise operation due to integrated "brake" The new igus E4 e-chain opener reduces assembly time page 7.15


7.114
www.igus.de/en/1640
E4.1 Series 16401608 Dimensions Unsupported

HF FLG
1640 1608
75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
H S (FLG) S (FLB)
FLB
FLG
FLB
4.0
4.5
5.0
5.5
6.0
S S/2
Technical Data
Moving end
R H 143
Fixed end
140
HF = H + 100
H - 140
R H
200 545
250 645
300 747
350 845
400 945
450 1045
500 1145
550 1245 765 2020
600 1345 815 2175
1640 1608
E4.1 Series 16401608 Product range Standard
e-chains | Series 1640 with crossbars every link

Part No.
Bi
[mm]
Ba
[mm]
1640
[kg/m]
Part No.
Bi
[mm]
Ba
[mm]
1640
[kg/m]
1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640.
05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27.
R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275
84 99 109 121 134 146 159 171 184 196 209 221 234 246 259 271 284 296 309
5,10 5,18 5,27 5,31 5,36 5,45 5,54 5,63 5,67 5,74 5,81 5,88 5,89 5,96 6,01 6,09 6,15 6,20 6,27
1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640.
31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53.
R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0 R.0
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
346 359 371 384 396 409 421 434 446 459 471 484 496 509 521 534 546 559 571 584 634
6,41 6,48 6,59 6,61 6,67 6,71 6,76 6,89 6,99 7,08 7,13 7,17 7,18 7,22 7,27 7,35 7,36 7,39 7,49 7,80 7,92
1640. 28. R.0 287 321 6,29 1640. 55. R.0 1640. 30. R.0 300 334 6,34 1640. 60. R.0 Available bending radii R [mm] 200 | 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 Supplement Part No. with required radius (R). Example: 1640.30.300.0
page 7.17
www.igus.de/en/1640
1640 1608
fully enclosed
e-tubes | Series 1608 - fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
1608
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
1608
[kg/m]
1608. 1608. 1608.
20. R.0 25. R.0 30. R.0
200 250 300
234 284 334
7,690 8,390 9,090
1608. 1608.
35. R.0 40. R.0
350 400
384 434
9,790 10,490
Available bending radii R [mm] 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 Supplement Part No. with required radius (R). Example: 1608.30.300.0
Dimensioning
1640. 30. 300. 0 1608. 30. 300. 0
e-chain (crossbars every link) Fully enclosed e-tube
Ba Bi
100 max.
hi - inner height: e-chain 112 mm e-tube 108 mm
112/108
1640.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, color black 1608.30.300.0 = Fully enclosed e-tube, inner width Bi 300 mm, radius R 300 mm, color black More order examples, variations and configurations page 7.128

140
1640 1608
E4.1 Series 16401608 Product range Options

Part No.

Bi
[mm]
Part No.

Bi
[mm]
1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640.
15 QZ.R.0 16 QZ.R.0 17 QZ.R.0 18 QZ.R.0 20 QZ.R.0 21 QZ.R.0 22 QZ.R.0 23 QZ.R.0 25 QZ.R.0 26 QZ.R.0 27 QZ.R.0 28 QZ.R.0 30 QZ.R.0 31 QZ.R.0 32 QZ.R.0 33 QZ.R.0 35 QZ.R.0 36 QZ.R.0 37 QZ.R.0
15 QE.R.0 16 QE.R.0 17 QE.R.0 18 QE.R.0 20 QE.R.0 21 QE.R.0 22 QE.R.0 23 QE.R.0 25 QE.R.0 26 QE.R.0 27 QE.R.0 28 QE.R.0 30 QE.R.0 31 QE.R.0 32 QE.R.0 33 QE.R.0 35 QE.R.0 36 QE.R.0 37 QE.R.0
15 Q. R.0 16 Q. R.0 17 Q. R.0 18 Q. R.0 20 Q. R.0 21 Q. R.0 22 Q. R.0 23 Q. R.0 25 Q. R.0 26 Q. R.0 27 Q. R.0 28 Q. R.0 30 Q. R.0 31 Q. R.0 32 Q. R.0 33 Q. R.0 35 Q. R.0 36 Q. R.0 37 Q. R.0
150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375
1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640. 1640.
41 QZ.R.0 42 QZ.R.0 43 QZ.R.0 45 QZ.R.0 46 QZ.R.0 47 QZ.R.0 48 QZ.R.0 50 QZ.R.0 51 QZ.R.0 52 QZ.R.0 53 QZ.R.0 55 QZ.R.0 60 QZ.R.0
41 QE.R.0 42 QE.R.0 43 QE.R.0 45 QE.R.0 46 QE.R.0 47 QE.R.0 48 QE.R.0 50 QE.R.0 51 QE.R.0 52 QE.R.0 53 QE.R.0 55 QE.R.0 60 QE.R.0
41 Q. R.0 42 Q. R.0 43 Q. R.0 45 Q. R.0 46 Q. R.0 47 Q. R.0 48 Q. R.0 50 Q. R.0 51 Q. R.0 52 Q. R.0 53 Q. R.0 55 Q. R.0 60 Q. R.0
412 425 437 450 462 475 487 500 512 525 537 550 600
1640. 38 QZ.R.0 38 QE.R.0 38 Q. R.0 387 QuickLock crossbars: inner widths from 150 mm possible! 1640. 40 QZ.R.0 40 QE.R.0 40 Q. R.0 400 Available bending radii R [mm] 200 | 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 Supplement Part No. with required radius (R). Example: 1640.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q
Part No. 1640.30QZ.300.0 Part No. 1640.30QE.300.0 Part No. 1640.30Q .300.0
= QuickLock crossbar for inner radius = QuickLock crossbar for outer radius = QuickLock crossbar for both radii
www.igus.de/en/1640
1640 1608
...10 dB(A)
...NC-Version

With pads
180

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
S1640 . S1640 S1640 S1640 S1640 S1640 S1640 S1640 S1640
.05. R.0 .06. R.0 .07. R.0 .08. .10. .11. .12.
50 65
S1640 S1640
.31. R.0 312 .32. R.0 325 .33. R.0 337 .35. R.0 350 .36. R.0 362 .37. R.0 375 .38. R.0 387 .40. R.0 400 .41. R.0 412 .42. R.0 425 .43. R.0 437 .45. R.0 450 .46. R.0 462 .47. R.0 475 .48. R.0 487 .50. R.0 500 .51. R.0 512 .52. R.0 525
1640 1640 1640 1640 1640 1640 1640 1640 1640
.05. R.0.NC 50 .06. R.0.NC 65 .07. R.0.NC 75 .08. R.0.NC 87
1640 1640
.31. R.0.NC 312 .32. R.0.NC 325 R.0.NC 337 R.0.NC 350 R.0.NC 362 R.0.NC 375 R.0.NC 387
75 S1640 R.0 87 S1640 S1608 R.0 100 S1640 R.0 112 S1640 R.0 125 S1640 .13. R.0 137 S1640 S1608 .15. R.0 150 S1640 .16. R.0 162 S1640 .17. R.0 175 S1640 .18. R.0 187 S1640
.33. 1640 1640 1608 .35. .10. R.0.NC 100 1640 .36. .11. R.0.NC 112 1640 .37. .12. R.0.NC 125 1640 .38.
.13. R.0.NC 137 1640 1608 .40. R.0.NC 400 .15. R.0.NC 150 1640 .41. R.0.NC 412 .16. R.0.NC 162 1640 .17. R.0.NC 175 1640 .18. R.0.NC 187 1640 .42. R.0.NC 425 .43. R.0.NC 437 .45. R.0.NC 450 .46. R.0.NC 462 .47. R.0.NC 475 .48. R.0.NC 487 .50. R.0.NC 500 .51. R.0.NC 512 .52. R.0.NC 525
S1640 S1640 S1640
1640 1640 1640
S1640 S1608 .20. R.0 200 S1640 .21. R.0 212 S1640 S1640 S1640 .22. R.0 225 S1640 S1640 .23. R.0 237 S1640 S1640 S1608 .25. R.0 250 S1640 S1640 .26. R.0 262 S1640
1640 1608 .20. R.0.NC 200 1640 .21. R.0.NC 212 1640 1640 1640 .22. R.0.NC 225 1640 1640 .23. R.0.NC 237 1640 1640 1608 .25. R.0.NC 250 1640 1640 .26. R.0.NC 262 1640
.27. R.0 275 S1640 .53. R.0 537 .27. R.0.NC 275 1640 .53. R.0.NC 537 S1640 1640 S1640 .28. R.0 287 S1640 .55. R.0 550 1640 .28. R.0.NC 287 1640 .55. R.0.NC 550 S1640 S1608 .30. R.0 300 S1640 .60. R.0 600 1640 1608 .30. R.0.NC 300 1640 .60. R.0.NC 600 Available bending radii R [mm] 200* | 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 *not available for e-tubes Supplement Part No. with required radius (R). Example: S1640.30.300.0 or 1640.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. S1640.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. 1640.30.300.0.NC = e-chain (crossbars every link) without pretension

1640 1608
E4.1 Series 16401608 Interior separation Standard

5
e-chain
112
e-tube
108
min.16
6411 415.X
6418
upon request

min.32
Separator 6401 (e-chains only) For a vertical subdividing. Offers safe stability due to its wide
20 4
unassembled 6401 assembled 6411 Locking separator for e-chains
base design, also when used with thick cables or hoses (Separator for e-tubes 1608 upon request).
20
unassembled 6408 assembled 6418 Spacer* for e-chains
Spacer* 405.XX (e-chains only)
Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20, 30, 40 mm).
XX
unassembled 405.XX assembled 415.XX

9 27
Rollclip
www.igus.de/en/1640
E4.1 Series 16401608 Interior separation

Option 2 | Shelves
5
7 7
1640 1608
112
e-chain
min.16
10
7
6012
108
e-tube
6413
421.X
6415
6015
421.X
6013
min.32
Open slotted separator for e-chains
Open, slotted separator 6405 (unilateral open)

Fast assembly - can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. e-chains only!
14 4
unassembled 6405 assembled 6415 Open slotted separator for e-tubes unassembled 6005 assembled 6005 Middle plate for e-chains
Open, slotted separator 6005

(e-tubes only, unilateral open) Works like open, slotted separator 6405 on e-tube 1608
14 8
17 8
unassembled 6403 assembled 6413 Middle plate for e-tubes unassembled 6003 assembled 6013 Side plate for e-chains /e-tubes
To achieve a modular shelving shelf 420.X can be arranged at 15 different heights (in 7 mm increments).
Middle plate 6003 (e-tubes only)

Works like middle plate 6403 on e-tube 1608
17 4,5
Side plate 6002 (e-chains /e-tubes)
15,5
4,5
unassembled 6002 assembled 6012 Shelf

X-8
Shelf 420.X
For horizontal separation. Shelves of various widths can be arranged at 15 different heights (in 7 mm increments). - see table below.
Width X [mm] unassembled assembled 018 023 025 028 420.18 420.23 420.25 420.28 421.18 421.23 421.25 421.28
7.121
1640 1608
E4.1 Series 16401608 Steel mounting brackets pivoting

Fixed end 16000.2
16000.21 22,5 13,5 80 13,5
Moving end 16000.1

16000.10
Moving end
Bi - 30
Bi - 30
110 50 45
40 40 60
40
Bi
110 15
74 60
35
50
21,25
16000.11
17
16000.20
22,5
74
Fixed end
Steel pivoting | Recommended for unsupported, gliding, vertical hanging and standing applications
Part No. Mounting bracket
16000. 1 .12.E Full attachment set (both sides) for e-chain , ending with outer side link 16000. 3 .12.E Full attachment set (both sides) for e-chain , beginning with
For pivoting connections Secure connection One part (two-piece) for all e-chain widths Electrically conductive
outer side link (moving end), ending with inner side link (fixed end) 16000.1 16000.2 Mounting bracket set moving end (one side) for outer side link Mounting bracket set fixed end (one side) for inner side link
Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled! Note: Depending on the e-chain length, the carrier will end with 1 outer or 3 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)

Stainless steel version available please add index .E

(Material: stainless steel 1.4301)
1 2 3
=1
4 5
2 3
=3
4
www.igus.de/en/1640
E4.1 Series 16401608 Applications
1640 1608
Unsupported, harnessed Series 1640 in a stone machining application
1640 1608
E4.1 Series 16401608 More options
Bi 1
Bi 2
Bi 3
50
Order example - 3 chambers 1640.Bi1 / Bi2 / Bi3.R.0 = 1640.10 / 20 / 10.200.0 Extension link - single-part order 6022.R. (please indicate radius)

Suitable for hoses with a maximum outer diameter of 300 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or Form round round square square square square square square square attached directly on the side link Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : 1640.10/15RHDE115/10.R.0 RHD115 for inner radius "Z" incl. e-chain : 1640.10/15RHDZ115/10.R.0

Installation on side link RD115 for outer radius "E" incl. e-chain : 1640.17RDE115.R.0 RD115 for inner radius "Z" incl. e-chain : 1640.17RDZ115.R.0

www.igus.de/en/1640
80
13,5
E4.1 Series 16401608 More options
1640 1608


Order example (here: inner width Bi 150) Locking clip, to open along inner radius "Z": 1640.15.B12.200Z.R.0 Locking clip, to open along outer radius "E": 1640.15.B12.200E.R.0
Part No.
Form
E4.1 Series 16401608 e-chain accessories


1640 1608
E4.1 Series 16401608 Dimensions Long travels

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R 200 H2 325 D2+25 900 K2 1573 CL 450 250 325 1000 1716 500 300 325 1100 1859 550 350 325 1250 2288 650 400 325 1450 2574 800 450 325 1600 2860 900 500 325 1700 3146 950 550 325 1900 3432 1100 600 325 2050 3861 1200
from page 9.76
www.igus.de/en/1640
HRI
Steel Guide Troughs

BRa 20 BRi Ba + 5 Ba Bi
1640 1608
Installation set with C-profile for e-chains

1640.12.300.0 BRi
Order example Part No. Installation set 98.50.225 98.50.250 98.50.250 98.50.275 98.50.275 98.50.300 98.50.300 98.50.325 98.50.325 98.50.350 98.50.350 98.50.375 98.50.375 98.50.400 98.50.400 98.50.425 98.50.425 98.50.450 98.50.450 98.50.475 98.50.475 98.50.500 98.50.500 98.50.525 98.50.525 98.50.550 98.50.550 98.50.575 98.50.575 98.50.600 98.50.600 98.50.625 98.50.625 98.50.650 98.50.650 98.50.675 98.50.675 98.50.700 98.50.700 98.50.725 98.50.775
HRi 2 ha
HRa = 300
[mm]
.05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33
30
89 104 114 125 139 151 164 176 189 201 214 226 239 251 264 276 289 301 314 326 339 351 364 376 389 401 414 426 439 451 464 476 489 501 514 526 539 551 564 576 589 639
3 5 FL 40 x 5
ha
37 24
20 14
Individual attachment without C-profile

11
18
140
50
Guide trough without glide bars Guide trough with glide bars Installation sets as end connectors
Part No. 98.30 Part No. 98.31 Part No. 98.50. XX
.XX indicates the length of the C-profile on which the guide trough is mounted. (see table). The values and part numbers are specified in the table on the left. Standard length of the trough components and glide bars is 2 m.The required overall length of the guide trough directly correlates to the length of travel. Special dimensions are available for confined spaces.
Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No. Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets
98.30 98.31
.35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60
Part No. 98.50.300
nMon = nRi + 1
nRi x 2000 mm
Details on steel guide troughs

from page 9.58

BRi = Inner trough width BRa= Outer trough width HRi = Inner trough height HRa= Outer trough height nMon = Number of installation sets nRi = Number of trough sets
1640 1608
E4.1 Series 16401608 Options and order key


QuickLock crossbars: inner widths from Bi 150 mm!
1640.30.R.0
Crossbar every link
S1640.30.R.0
Crossbar every link
1640.30QZ.R.0 1640.30QE.R.0
Crossbar every link Crossbar every link
1640.30Q.R.0
Crossbar every link
1608.30.R.0
e-tube, closed
S1608.30.R.0
e-tube, closed

Low-noise option Low-noise option QuickLock crossbar NCVersion RBRVersion XXLMaterial QuickLock crossbar NCVersion RBRVersion XXLMaterial HTMaterial* ESDMaterial
S1640.30Q.R.0
S1640.30.R.0.NC
S1640..30.R.0.XXL
RS4.1640.30.R.0.HT
S1640..30.R.0.ESD
S1640..30Q.R.0
1640.30Q.R.0.NC
1640.30Q.R1/R2.0
1640.30Q.R.0.XXL
1640.30Q.R.0.ESD
S1640..30.R.0.NC
1640.30Q.R.0.NC
1608.30.R.0.HT.NC
1640.30.R.0.ESD.NC
1640.30Q.R1/R2.0
1608.30.R1/R2.0.HT 1640.30.R1/R2.0.ESD
S1640.30.R.0.XXL
1640.30Q.R.0.XXL
RS4.1640.30.R.0.HT HTMaterial*
ESD-
1608.30.R.0.HT.NC
1608.30.R1/R2.0.HT
S1640.30.R.0.ESD
1640.30Q.R.0.ESD
1640.30.R.0.ESD.NC 1640.30.R1/R2.0.ESD
www.igus.de/en/1640

1640 1608



180=NC
+25% 7m
1640.30.R.0.NC
Crossbar every link
1640.30.R1/R2.0 1640.30.R.0.XXL 1608.30.R.0.HT

Crossbar every link Crossbar every link Complete e-tube*
1640.30.R.0.ESD
Crossbar every link
1608.30.R.0.NC
e-tube, closed
1608.30.R1/R2.0 1608.30.R.0.XXL 1608.30HT.R.0

e-tube, closed e-tube, closed Lid and bottom
1608.30.R.0.ESD
e-tube, closed
1608.30HTZ.R.0
Bottom only
1608.30HTE.R.0
Lid only




e-chain (3,0 m)
1640.30.300.0 16000.1.12 2 x 6411
+ Mounting brackets Full attachment set (both sides), ending with outer side link + Interior separation with 2 separators assembled every 2nd link
Order text: 3,0 m 1640.30.300.0 + 16000.1.12 + 2 x Part No. 6411
Order key
1640.30.300.0
Color
black white*
Color

violet* yellow* orange* red* blue*

7.129
800

For rough conditions, very large inner height
Steel mounting brackets
200
When to use Series 800: If a robust e-chain with an inner height of 200 mm is required If inner widths up to 600 mm are required For unsupported lengths up to 8,0 m and fill weights up to 90 kg/m For long travels up to 450 m For rough environmental conditions or rigid hoses
Stiffened link by four crossbars When to use a different igus Series If a light weighted, less stable e-chain with identical inner height is required Series 840, page 7.140

Weight and price reduction

7.130
www.igus.de/en/800

Fill weight [kg/m] 95 90 80 70 60 50 40 30 20 10 2.0 1.5 1.0 0.5 0 0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 4.0 8.0 12 16 20 24 8.0 9.0 10 11 12
FLG
800
Example Fill weight = 15 [kg/m] Unsupported length FLB = 7,0 m Length of travel = 14 m
HF
H S (FLG) S (FLB)
FLB
FLB FLG
S S/2
Technical Data
HF = H + 100
Moving end
R 250
Fixed end
236
H - 236
R H
325 886
350 936
400 1036
450 1136
500 1236
600 1436
750 1736
1000 2236 1400 3645
800

Part No.
Bi
[mm]
Ba
[mm]
800
[kg/m]
Part No.
Bi
[mm]
Ba
[mm]
800
[kg/m]
800. 800. 800. 800. 800.
20. 25. 30. 32. 35.
R.0 R.0 R.0 R.0 R.0
200 250 300 325 350
260 310 360 385 410
15,09 15,50 15,89 16,05 16,22
800. 800. 800. 800. 800.
40. 45. 50. 55. 60.
R.0 R.0 R.0 R.0 R.0
400 450 500 550 600
460 510 560 610 660
16,74 16,88 17,23 17,63 18,19
Order key
Dimensioning
Ba Bi
800. 40. 400. 0
200
184 max.
800.40.400.0 = e-chain with crossbars every link, inner width Bi 400 mm, radius R 400 mm, color black More order examples, variations and configurations page 7.138

page 7.17

www.igus.de/en/800
236
800
...NC-Version
180

Part No.
Bi
[mm]
Part No.
Bi
[mm]
800. 800. 800. 800. 800.
20. 25. 30. 32. 35.
R.0.NC R.0.NC R.0.NC R.0.NC R.0.NC
200 250 300 325 350
800. 800. 800. 800. 800.
40. 45. 50. 55. 60.
R.0.NC R.0.NC R.0.NC R.0.NC R.0.NC
400 450 500 550 600
Available bending radii R [mm] 325 | 350 | 400 | 450 | 500 | 600 | 750 | 1000 Supplement Part No. with required radius (R). Example: 800.40.400.0.NC
For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. 800.40.400.0.NC = e-chain (crossbars every link) without pretension

NC-Version - Delivery in 24h or today!*

800
53
53
min.6
8011
6015.X
47
53
8011
Note e-chain : Please observe a lateral spacing of 6 mm to the side links! In the standard configuration separators are assembled every 2nd e-chain link!
10
Separator 8001
For a vertical subdividing. Offers safe stability due to its wide base design, also when used with thick cables or hoses.
30
Spacer* 6005.XX
Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20 mm).
XX
Modular E4 shelving system for Series 800
Secure guide even for large cables Easy assembly Robust, also for large cable diameters Modular Widths from 50 - 600 mm
Part No. unassembled 8001H1 8001H2
Part No. assembled 8011H1 8011H2
Snap in tab single-sided double-sided
Part No. separator 8001 8001
Part No. crossbar 450.XX 450.XX
Width
[mm]
50-600 50-600
www.igus.de/en/800

Moving end 8000.1
8000.10
800
Fixed end 8000.2

8000.21
120
16,5
Bi - 50
Bi - 50
Moving end 40 40 40
175 80 75
175 20
74 60 60
50
8000.11
64
45,5
74
8000.20
31,5
Fixed end
outer side link (moving end), ending with inner side link (fixed end) Mounting bracket set moving end (one side) for outer side link Mounting bracket set fixed end (one side) for inner side link Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled!
8000.1.E 8000.2.E

Note: Depending on the e-chain length, the carrier will end with 1 outer or 3 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)

1 2 3
=1
4 5
2 3
=3
4
800

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R 325 H2 580 D2+25 1030 K2 2000 CL 250 350 580 1080 2000 300 400 580 1380 2500 550 450 580 1610 3000 750 500 580 2000 3250 1050 600 580 2480 4000 1400 750 580 * * * 1000 580 * * * *upon request!
from page 9.76
www.igus.de/en/800
HRI
Steel Guide Troughs

25 BRa BRi Ba + 5 Ba Bi
800

800.20.325.0
HRa = 480
Order example Part No. Installation set 90.50.450 90.50.500 90.50.550 90.50.575 90.50.600 90.50.650 90.50.700 90.50.750 90.50.800 90.50.850
HRi 2 ha
ha
BRi
[mm]
.20 .25
40
265 315 365 390 415 465 515 565 615 665
3 6
.30 .32 .35 .40 .45

14
236
56 13
20
25
.50 .55 .60
41
50
90.30 90.31
Part No. 90.50.450
nMon = nRi + 1
nRi x 2000 mm

from page 9.60

800

Standard Simply turn outer side link without additional work
180=NC
+25% 7m


800.30.R.0
Crossbar every link
800.30.R.0.NC
Crossbar every link
800.30.R1/R2.0
Crossbar every link
800.30.R.0.XXL
Crossbar every link
800.30.R.0.ESD
Crossbar every link



NCVersion NCVersion RBRVersion XXLMaterial RBRVersion XXLMaterial ESDMaterial
800.30.R.0.ESD.NC
800.30.R1/R2.0.ESD
ESD 800.30.R.0.ESD.NC 800.30.R1/R2.0.ESD Material* *for gliding applications please consult igus
www.igus.de/en/800
800
Assembling of an e-chain Series 800 in an igus
steel guide trough

e-chain (3,0 m)
800.30.300.0 8000.1.12 2 x 8011
Order key
800.30.300.0
Color
black white*
Color


840

For rough conditions, very large inner height
204
Stiffened link by four crossbars
When to use Series 840: If a robust e-chain with an inner height of 204 mm is required If inner widths up to 563 mm are required For unsupported lengths up to 8,0 m and fill weights up to 90 kg/m For long travels up to 450 m Optimized ratio of interior and exterior dimension If many options and accessories are desired
When to use a different igus Series If an even more stable e-chain with identical inner height is required Series 800, page 7.130



7.140
www.igus.de/en/840

Fill weight [kg/m] 95 90 80 70 60 50 40 30 20 10 2.0 1.5 1.0 0.5 0 0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 4.0 8.0 12 16 20 24 8.0 9.0 10 11 12
FLG
840
Example Fill weight = 15 [kg/m] Unsupported length FLB = 7,0 m Length of travel = 14 m
HF
H S (FLG) S (FLB)
FLB
FLB FLG
S S/2
Technical Data
HF = H + 100
Moving end
R 250
Fixed end
236
H - 236
R H
325 886
350 936
400 1036
450 1136
500 1236
600 1436
750 1736
1000 2236 1400 3645
840

Part No.
Bi
[mm]
Ba
[mm]
840
[kg/m]
Part No.
Bi
[mm]
Ba
[mm]
840
[kg/m]
Part No.
Bi
[mm]
Ba
[mm]
840
[kg/m]
840. 13. R.0 840. 15. R.0 840. 16. R.0 840. 17. R.0 840. 18. R.0 840. 20. R.0 840. 21. R.0 840. 22. R.0 840. 23. R.0 840. 25. R.0 840. 26. R.0 840. 27. R.0
100 113 125 138 150 163 175 188 200 213 225 238
160 173 185 198 210 223 235 248 260 273 285 298
13,84 13,87 13,95 14,04 14,13 14,17 14,22 14,27 14,35 14,43 14,49 14,57
840. 28. R.0 840. 30. R.0 840. 31. R.0 840. 32. R.0 840. 33. R.0 840. 35. R.0 840. 36. R.0 840. 37. R.0 840. 38. R.0 840. 40. R.0 840. 41. R.0 840. 42. R.0
250 263 275 288 300 313 325 338 350 363 375 388
310 323 335 348 360 373 385 398 410 423 435 448
14,61 14,72 14,75 14,82 14,91 15,06 15,09 15,11 15,15 15,34 15,39 15,50
840. 43. R.0 840. 45. R.0 840. 46. R.0 840. 47. R.0 840. 48. R.0 840. 50. R.0 840. 51. R.0 840. 52. R.0 840. 53. R.0 840. 55. R.0 840. 60. R.0
400 413 425 438 450 463 475 488 500 513 563
460 473 485 498 510 523 535 548 560 573 623
15,57 15,63 15,69 15,72 15,80 15,87 15,91 15,93 16,00 16,31 16,47
Available bending radii R [mm] 325 | 350 | 400 | 450 | 500 | 600 | 750 | 1000 Supplement Part No. with required radius (R). Example: 840.40.400.0 840.40.400.0 = e-chain with crossbars every link, inner width Bi 363 mm, radius R 400 mm, color black More order examples, variations and configurations page 7.148
Order key
Dimensioning
Ba Bi
840. 40. 400. 0
204
184 max.
www.igus.de/en/840
236
840
...NC-Version
180

Part No.
Bi
[mm]
Part No.
Bi
[mm]
Part No.
Bi
[mm]
840. 13. R.0.NC 840. 15. R.0.NC 840. 16. R.0.NC 840. 17. R.0.NC 840. 18. R.0.NC 840. 20. R.0.NC 840. 21. R.0.NC 840. 22. R.0.NC 840. 23. R.0.NC 840. 25. R.0.NC 840. 26. R.0.NC 840. 27. R.0.NC
100 113 125 138 150 163 175 188 200 213 225 238
840. 28. R.0.NC 840. 30. R.0.NC 840. 31. R.0.NC 840. 32. R.0.NC 840. 33. R.0.NC 840. 35. R.0.NC 840. 36. R.0.NC 840. 37. R.0.NC 840. 38. R.0.NC 840. 40. R.0.NC 840. 41. R.0.NC 840. 42. R.0.NC
250 263 275 288 300 313 325 338 350 363 375 388
840. 43. R.0.NC 840. 45. R.0.NC 840. 46. R.0.NC 840. 47. R.0.NC 840. 48. R.0.NC 840. 50. R.0.NC 840. 51. R.0.NC 840. 52. R.0.NC 840. 53. R.0.NC 840. 55. R.0.NC 840. 60. R.0.NC
400 413 425 438 450 463 475 488 500 513 563
Available bending radii R [mm] 325 | 350 | 400 | 450 | 500 | 600 | 750 | 1000 Supplement Part No. with required radius (R). Example: 840.40.400.0.NC For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. 840.40.400.0.NC = e-chain (crossbars every link) without pretension

NC-Version - Delivery in 24h or today!*

page 7.17
840
53
53
8411
415.X
47
53
8411
Note: No lateral spacing to side links necessary! In the standard configuration separators are assembled every 2nd e-chain link!
10
Separator 8401
For a vertical subdividing. Offers safe stability due to its wide base design, also when used with thick cables or hoses.
30
Spacer* 405.XX
Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20, 30, 40 mm).
XX
www.igus.de/en/840

Moving end 8000.1
8000.10
840
Fixed end 8000.2

8000.21
120 Bi - 50
16,5
Moving end
Bi - 50
40 40
40
175 80 75 50
175 20
74 60 60
8000.11
45,5
74
8000.20
31,5
64
Fixed end
outer side link (moving end), ending with inner side link (fixed end) Mounting bracket set moving end (one side) for outer side link Mounting bracket set fixed end (one side) for inner side link Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled!
8000.1.E 8000.2.E

Note: Depending on the e-chain length, the carrier will end with 1 outer or 3 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)

1 2 3
=1
4 5
2 3
=3
4
840

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R 325 H2 580 D2+25 1030 K2 2000 CL 250 350 580 1080 2000 300 400 580 1380 2500 550 450 580 1610 3000 750 500 580 2000 3250 1050 600 580 2480 4000 1400 750 580 * * * 1000 580 * * * *upon request!
from page 9.76
www.igus.de/en/840
HRI
Steel Guide Troughs

840

840.13.325.0
HRa = 480
Order example Part No. Installation set 90.50.350 90.50.350 90.50.375 90.50.375 90.50.400 90.50.400 90.50.425 90.50.425 90.50.450 90.50.450 90.50.475 90.50.475 90.50.500 90.50.500 90.50.525 90.50.525 90.50.550 90.50.550 90.50.575 90.50.575 90.50.600 90.50.600 90.50.625 90.50.625 90.50.650 90.50.650 90.50.675 90.50.675 90.50.700 90.50.700 90.50.725 90.50.725 90.50.750 90.50.750 90.50.800
HRi 2 ha
ha
BRi
[mm]
.13 .15
40
165 178 190 203 215 228 240 253 265 278 290 303 315 328 340 353 365 378 390 403 415 428 440 453 465 478 490 503 515 528 540 553 565 578 628
3 6
.16 .17 .18 .20 .21

14
236
56 13
20
25
.22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42
41
50
90.30 90.31
.43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60
Part No. 90.50.350
nMon = nRi + 1
nRi x 2000 mm

from page 9.60

840

Standard Simply turn outer side link without additional work
180=NC
+25% 7m


840.40.R.0
Crossbar every link
840.40.R.0.NC
Crossbar every link
840.40.R1/R2.0
Crossbar every link
840.40.R.0.XXL
840.40.R.0.ESD
Crossbar every link



NCVersion NCVersion RBRVersion XXLMaterial RBRVersion XXLMaterial ESDMaterial
840.30.R.0.ESD.NC
840.30.R1/R2.0.ESD
ESD 840.30.R.0.ESD.NC 840.30.R1/R2.0.ESD Material* *for gliding applications please consult igus
www.igus.de/en/840

840
e-chain (3,0 m)
840.40.400.0 8000.1.12 2 x 8411
Order key
840.40.400.0
Color
black white*
Order index Color .0 from stock! green* .1 .5 .4 .2 .6 .8

grey* dusty grey* agate grey* light grey* black grey* yellow/black*
Order index .7 .3
for e-chains

.3 for e-tubes .11 .14 .13 .9

E4.350
350
Largest all-plastic e-chain , extreme inner height 350 mm

Steel mounting brackets When to use Series E4.350: If the worlds largest all-plastic e-chain (issue 04/2010) with an inner height of 350 mm is required For a very huge interior up to a diagonal of 42"and an inner width up to 1000 mm For unsupported lengths up to 6,5 m und fill weights >100 kg/m For large, heavy and stiff cables Ideal for rough use on oil platforms, in steel plants, or in heavy duty machinery Maintenance-free - no grease or oil needed to lubricate the joints Less abrasion due to rollers
Highly resistant to wear, corrosion and sea water
Electrically insulating
Straight run due to the inner/outer link principle
Please aks for additional support for this series. An optimal dimensioning is done by the igus project team!
Very high capacity due to the undercut design
Low noise operation due to integrated "brake"
Rollers for less abrasion optional
" 42

7.150

Fill weight [kg/m]
FLG
E4.350
650 600 550 500 450 400 350 300 250 200 150 100 50 0
HF
H S (FLG) S (FLB)
FLB
FLB FLG
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 Unsupported length FLG / FLB [m] Length of travel 0 4.0 S [m] 8.0 12 16 20 24 8.0 9.0 10 11 12 Unsupported e-chains feature positive camber over short travels. This must be
S S/2
Technical Data
HF = H + 150 H - 450
Moving end
R 470
Fixed end
450
R
-0 H +25
500 1450
750 1950
1000 2450
D 1195 1445 1695 K 2515 3300 4085 The required clearance height: HF = H + 150 mm
FLG = with straight upper run FLB = with permitted sag S = Length of travel R = Bending radius H = Nominal clearance height HF = Required clearance height D = Overlength e-chain , radius in final position K = R + "safety"
E4.350

Part No.
Bi
[mm]
Ba
[mm]
E4.350
[kg/m]
Part No.
Bi
[mm]
Ba
[mm]
E4.350
[kg/m]
E4.350. 400. R.0 E4.350. 500. R.0 E4.350. 600. R.0
400 500 600
540 640 740
61,9 65,7 69,6
E4.350. 700. R.0 E4.350. 800. R.0
700 800
840 940
73,4 77,2
Available bending radii R [mm] 500 | 750 | 1000 Supplement Part No. with required radius (R). Example: E4.350.500.500.0
Order key
Dimensioning
Ba Bi
E4.350. 500. 500. 0
350
Width index (depends on Bi) Inner height Series / Type
315 max.
E4.350.500.500.0 = e-chain with crossbars every link, inner width Bi 500 mm, radius R 500 mm, color black More order examples, variations and configurations page 7.155
www.igus.de/en/350
450
Standard color black Bending radius R
E4.350
351.1
8001H1 Clips
451.X
8001H2 Clips
In the standard configuration separators are assembled every Note: No lateral spacing to side links necessary!
2nd
e-chain link
Separator for vertical subdivision unassembled 350.1 assembled 351.1 Shelf for horizontal subdivision unassembled 450.X assembled 451.X
Separator for vertical subdivision 350.1

For a vertical subdivision subdivision 450.X in 3 levels.
Shelf for horizontal subdivision 450.X

For horizontal separation with clips separators for vertical subdivision. Horizontal shelves of various widths can be arranged at 3 different levels.
Horizontal shelves
Width X [mm] unassembled assembled 50 450.50 451.50 65 450.65 451.65 75 87 100 112 125 137 150 162 175 187 200 212 450.75 450.87 450.100 450.112 450.125 450.137 450.150 450.162 450.175 450.187 450.200 450.212 451.75 451.87 451.100 451.112 451.125 451.137 451.150 451.162 451.175 451.187 451.200 451.212 Width X [mm] unassembled assembled 225 450.225 451.225 237 450.237 451.237 250 262 275 287 300 312 325 337 350 362 375 387 450.250 450.262 450.275 450.287 450.300 450.312 450.325 450.337 450.350 450.362 450.375 450.387 451.250 451.262 451.275 451.287 451.300 451.312 451.325 451.337 451.350 451.362 451.375 451.387 Width X [mm] unassembled assembled 400 450.400 451.400 412 450.412 451.412 425 437 450 462 475 487 500 512 525 537 550 600 450.425 450.437 450.450 450.462 450.475 450.487 450.500 450.512 450.525 450.537 450.550 450.600 451.425 451.437 451.450 451.462 451.475 451.487 451.500 451.512 451.525 451.537 451.550 451.600
igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu7.153
E4.350
E4.1 Series E4.350 Steel mounting brackets

Fixed end E4.350100.1
Moving end E4.350100.1
120 Bi - 150 Bi - 100 Bi - 20
17,5 200
Moving end
17,5
120
Fixed end

E4.350100. 1 .12.E Full attachment set (both sides) for e-chain , ending with outer side link Mounting bracket set (one side) for outer side link Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled!
E4.350100.1.E

Robust steel mounting bracket for secure fixation and connection
www.igus.de/en/840
E4.1 Series E4.350 Order key

E4.350
e-chain (3,0 m)
E4.350.500.500.0 E4.350100.1.12 2 x 350.1
Order text: 3,0 m E4.350.500.500.0 + E4.350100.1.12 + 2 x Part No. 350.1
Order key
E4.350.500.500.0

Color
Color
Order index .7 .3 .3
for e-chains for e-tubes
.11 .14 .13 .9

E4/light
7.156
hooks.
claws.
Weight and price reduction "light Design" with thinner crossbars

7.157
E4/light light, stable and cost-effective

E4/light - Weight reduction, a large interior space and price reduction result as well as a compromise in strength. The "light" features appear in two places: A reduced thickness of the side links (for all types), and a thinner crossbar (for some types: 14240, 14340). E4/light e-chains achieve optimum priceperformance solutions for many industries. Especially for unsupported short travels, hanging and short standing designs. E4/light types are often first choice.
Typical industries and applications Machine tools Material handling Stone cutting machines Woodworking machines General machinery Vehicles Construction machinery Limited long travel applications
Special equipment: Electrically conductive ESD/ATEX version upon request Side-mounted unsupported High torsional rigidity System E4 4-piece design link
7.158
E4/light e-chaines and e-tubes are ideal in machine tools
E4/light is popular for hanging applications
With the space-saving igus E4 e-chains the overall dimension for the installation of this crane

system was considerably reduced
next page
7.159
E4/light Content Overview Selection Table

Series Inner height hi [mm] Inner width Bi [mm] Outer width Ba [mm] Outer height Bending radius ha [mm] R [mm] Unsupported length max. [m] page

14040 56 14240 62 14550 NEW* 70 15050 80 15250 NEW* 86
50 - 600 50 - 400 50 - 600 50 - 600 50 - 400
76 - 626 76 - 426 77 - 627 80 - 630 80 - 430
84 84 98 108 108
135 135 150 150 150 -
500 500 600 600 600
4,0 4,0 4,2 4,6 4,6
7.164 7.182 7.200 7.216 7.234

14140 56 14340 62 14650 NEW* 70 15150 80 15350 NEW* 86
50 - 600 50 - 400 50 - 600 50 - 600 50 - 400
76 - 626 76 - 426 77 - 627 80 - 630 80 - 430
84 84 98 108 108
135 135 150 150 150 -
500 500 600 600 600
4,0 4,0 4,2 4,6 4,6
7.164 7.182 7.200 7.216 7.234
e-tubes
18840 56 19050 NEW* 70 19850 80
75 - 462 75 - 462 75 - 462
101 - 489 102 - 489 105 - 493
84 98 108
150 - 500 200 - 600 200 - 500
4,0 4,2 4,6
7.164 7.200 7.216
7.160

E4/light Assembly Instruction 1 2
Position side links at one side... ...and snap in
Position opposite side, press together and snap in
Assemble crossbars - push down and snap in by using a screwdriver
e-tube: assemble lids/bottoms attach to the connector at an angle - snap in
The NEW E4 e-chain opener reduces assembly time

e-chain opener tools for convenient opening and closing of E4 series igus e-chains Especially for e-chains with many crossbars the assembly is much easier Especially in areas difficult to access mounting is simplified big savings in assembly time. Please call us or www.igus.eu/E4savetime

Technical data overview
next page next page
7.161
E4/light
E4/light Technical data Overview
Technical data - E4/light

FLG FLB
max. 20 [m/s] / max. 200 [m/s ]

2
Speed / acceleration FLB max. Gliding speed / acceleration (maximum) Material - permitted temperature C Flammability class, igumid G
FLG = unsupported with straight upper run FLB = unsupported with permitted sag
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
Installation methods overview, maximum travels - E4/light
Unsupported
Glinding
Vertical hanging
Vertical standing
Sidemounted
Circular
Zig-zag
Unsupported length lower run
14040/14140/18840 14240/14340 14550/14650/19050 15050/15150/19850 15250/15350
4,0 m 4,0 m 4,2 m 4,6 m 4,6 m
150 m 150 m 250 m 250 m 250 m
80 m 80 m 90 m 100 m 100 m
6,0 m 6,0 m 6,0 m 6,0 m 6,0 m
2,0 m 2,0 m 2,0 m 2,0 m 2,0 m
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
with rework
upon request
upon request
www.igus.de/en/E4/light
E4/light e-chain links as single parts Overview

Part No. 4-piece e-chain links as single parts - E4/light
Crossbar e-chain Lid e-tube
E4/light
Left side link Right side link Crossbar e-chain
Bottom e-tube
Series
Crossbar* e-chain
Lid* e-tube
Bottom* e-tube
Left side link**
Right side link***
14040/14140/18840 450.Bi 14240/14340 385.Bi
885.Bi 885.Bi 885.Bi
886.Bi 886.Bi 886.Bi
14040.01.R 14240.01.R 14550.01.R 15050.01.R 15250.01.R
14040.02.R 14240.02.R 14550.02.R 15050.02.R 15250.02.R
14550/14650/19050 450.Bi 15050/15150/19850 450.Bi 15250/15350 385.Bi
* Crossbar / lid / bottom - supplement Part No. with required width index (Bi), example: 450.150 ** Left side link - supplement Part No. with required radius (R). Example: 14040.01.100 *** Right side link - supplement Part No. with required radius (R). Example: 14040.02.100

14040 14140 18840
E4/light 140401414018840 Introduction

Light Design", " large inner height
56
56
When to use Series 140401414018840: If weight and price reduction as well as a compromise in strength is needed If an e-chain /e-tube with an inner height of 56 mm is required If inner widths up to 600 mm are required For unsupported lengths up to 4,0 m and fill weights up to 40 kg/m For long travels up to 150 m Also suitable for side-mounted, vertical standing or hanging applications
Chip protection
Lateral glide surfaces for sidemounted operation
When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (46 dB(A)) Series E6.52, page 8.66 If larger unsupported lengths are required in side-mounted applications Series E4.56, page 7.78 If increased unsupported lengths and longer travels are required Series E4.56, page 7.78

25% faster assembly with QuickLock system Very high capacity due to the undercut design


7.164
www.igus.de/en/14040
E4/light 140401414018840 Dimensions Unsupported

HF FLG
14040 14140 18840
75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
H S (FLG) S (FLB)
FLB
FLB FLG
4.0
4.5
5.0
5.5
6.0
S D S/2
Technical Data
Moving end
91 H R
Fixed end
84
HF = H + 50
H - 84
R
-0 H+25
135 360
150 385
175 435
200 485
250 585
300 685
400 885
500 1085 635 1775
14040 14140 18840
E4/light 140401414018840 Product range Standard
e-chains | Series 14040 crossbars every link | Series 14140 crossbars every 2nd link
Part No.
Bi
[mm]
Ba
[mm]
14040 14140
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
14040 14140
[kg/m] [kg/m]
14040. 14140. 05. R.0 14040. 14140. 06. R.0 14040. 14140. 07. R.0 14040. 14140. 08. R.0 14040. 14140. 10. R.0 14040. 14140. 11. R.0 14040. 14140. 12. R.0 14040. 14140. 13. R.0 14040. 14140. 15. R.0 14040. 14140. 16. R.0 14040. 14140. 17. R.0 14040. 14140. 18. R.0 14040. 14140. 20. R.0 14040. 14140. 21. R.0 14040. 14140. 14040. 14140. 14040. 14140. 14040. 14140. 22. 23. 25. 26. R.0 R.0 R.0 R.0
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275
76 91 101 113 126 139 151 164 176 189 201 214 226 239 251 264 276 289 301
2,66 2,47 2,75 2,84 2,93 3,06 3,12 3,26 3,32 3,43 3,54 3,65 3,67 3,78 3,85 3,98 4,07 4,16 4,27
2,48 2,51 2,25 2,44 2,61 2,67 2,71 2,77 2,81 2,86 2,92 2,97 2,98 3,04 3,07 3,14 3,18 3,22 3,28
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
339 351 364 376 389 401 414 426 439 451 464 476 489 501 514 526 539 551 564 576 626
4,57 4,60 4,77 4,93 4,94 4,95 5,04 5,24 5,39 5,54 5,61 5,68 5,70 5,83 5,86 5,96 5,98 6,03 6,18 6,67 6,98
3,42 3,44 3,53 3,61 3,61 3,62 3,66 3,76 3,84 3,92 3,95 3,98 3,99 4,06 4,08 4,13 4,14 4,16 4,24 4,48 4,58
14040. 14140. 27. R.0
14040. 14140. 53. R.0
14040. 14140. 28. R.0 287 314 4,29 3,29 14040. 14140. 55. R.0 14040. 14140. 30. R.0 300 326 4,51 3,40 14040. 14140. 60. R.0 Available bending radii R [mm] 135 | 150 | 175 | 200 | 250 | 300 | 400 | 500 Supplement Part No. with required radius (R). Example: 14040.30.300.0
2

page 7.163

14040 14140 18840
fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
18840
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
18840
[kg/m]
18840. 07. R.0* 18840. 10. R.0 18840. 12. R.0 18840. 15. R.0 18840. 17. R.0 18840. 20. R.0
75 100 125 150 175 200
101 126 151 176 201 226
3,20 3,49 3,85 4,28 4,54 4,85
18840. 25. R.0 18840. 27. R.0 18840. 30. R.0 18840. 35. R.0 18840. 40. R.0 18840. 46. R.0
250 275 300 350 400 462
276 301 326 376 426 489
5,58 5,85 6,24 6,99 7,94 8,40
Available bending radii R [mm] 150 | 175 | 200 | 250 | 300 | 400 | 500 Supplement Part No. with required radius (R). Example: 18840.30.300.0
Dimensioning
14040. 30. 300. 0 14140. 30. 300. 0 18840. 30. 300. 0
Ba Bi
50 max.
56
14040.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, color black 14140.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, color black 18840.30.300.0 = Fully enclosed e-tube, inner width Bi 300 mm, radius R 300 mm, color black More order examples, variations and configurations page 7.180

84
14040 14140 18840
E4/light 140401414018840 Product range Options

Part No.

Bi
[mm]
Part No.

Bi
[mm]
14040. 14140. 15 QZ. R.0 15 QE. R.0 15 Q. R.0 150 14040. 14140. 16 QZ. R.0 16 QE. R.0 16 Q. R.0 162 14040. 14140. 17 QZ. R.0 17 QE. R.0 17 Q. R.0 175 14040. 14140. 18 QZ. R.0 18 QE. R.0 18 Q. R.0 187 14040. 14140. 20 QZ. R.0 20 QE. R.0 20 Q. R.0 200 14040. 14140. 21 QZ. R.0 21 QE. R.0 21 Q. R.0 212 14040. 14140. 22 QZ. R.0 22 QE. R.0 22 Q. R.0 225 14040. 14140. 23 QZ. R.0 23 QE. R.0 23 Q. R.0 237 14040. 14140. 25 QZ. R.0 25 QE. R.0 25 Q. R.0 250 14040. 14140. 26 QZ. R.0 26 QE. R.0 26 Q. R.0 262 14040. 14140. 27 QZ. R.0 27 QE. R.0 27 Q. R.0 275 14040. 14140. 28 QZ. R.0 28 QE. R.0 28 Q. R.0 287 14040. 14140. 30 QZ. R.0 30 QE. R.0 30 Q. R.0 300 14040. 14140. 31 QZ. R.0 31 QE. R.0 31 Q. R.0 312 14040. 14140. 14040. 14140. 14040. 14140. 14040. 14140. 32 QZ. R.0 33 QZ. R.0 35 QZ. R.0 36 QZ. R.0 32 QE. R.0 33 QE. R.0 35 QE. R.0 36 QE. R.0 32 Q. R.0 33 Q. R.0 35 Q. R.0 36 Q. R.0 325 337 350 362
14040. 14140. 41 QZ. R.0 41 QE. R.0 41 Q. R.0 412 14040. 14140. 42 QZ. R.0 42 QE. R.0 42 Q. R.0 425 14040. 14140. 43 QZ. R.0 43 QE. R.0 43 Q. R.0 437 14040. 14140. 45 QZ. R.0 45 QE. R.0 45 Q. R.0 450 14040. 14140. 46 QZ. R.0 46 QE. R.0 46 Q. R.0 462 14040. 14140. 47 QZ. R.0 47 QE. R.0 47 Q. R.0 475 14040. 14140. 48 QZ. R.0 48 QE. R.0 48 Q. R.0 487 14040. 14140. 50 QZ. R.0 50 QE. R.0 50 Q. R.0 500 14040. 14140. 51 QZ. R.0 51 QE. R.0 51 Q. R.0 512 14040. 14140. 52 QZ. R.0 52 QE. R.0 52 Q. R.0 525 14040. 14140. 53 QZ. R.0 53 QE. R.0 53 Q. R.0 537 14040. 14140. 55 QZ. R.0 55 QE. R.0 55 Q. R.0 550 14040. 14140. 60 QZ. R.0 60 QE. R.0 60 Q. R.0 600
14040. 14140. 37 QZ. R.0 37 QE. R.0 37 Q. R.0 375 14040. 14140. 38 QZ. R.0 38 QE. R.0 38 Q. R.0 387 QuickLock crossbars: inner widths from 150 mm possible! 14040. 14140. 40 QZ. R.0 40 QE. R.0 40 Q. R.0 400 Available bending radii R [mm] 135 | 150 | 175 | 200 | 250 | 300 | 400 | 500 Supplement Part No. with required radius (R). Example: 14040.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q
Part No. 14040.30QZ.300.0 = QuickLock crossbar for inner radius Part No. 14040.30QE.300.0 = QuickLock crossbar for outer radius Part No. 14040.30Q .300.0 = QuickLock crossbar for both radii
14040 14140 18840
..10 dB(A)
...NC-Version

With pads
crossbars: e-tube every every fully link 2nd link enclosed
NC

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
S14040. S14140. S14040. S14140.
05. R.0 50 S14040. S14140. 06. R.0 65 S14040. S14140.
31. R.0 312 32. R.0 325
14040. 14140. 14040. 14140.
05. R.0.NC 50 14040. 14140. 06. R.0.NC 65 14040. 14140.
31. R.0.NC 312 32. R.0.NC 325
S14040. S14140. S18840. 07. R.0 75 S14040. S14140. 33. R.0 337 S14040. S14140. 08. R.0 87 S14040. S14140. S18840. 35. R.0 350 S14040. S14140. S18840. 10. R.0 100 S14040. S14140. S14040. S14140. 11. R.0 112 S14040. S14140. S14040. S14140. S18840. 12. R.0 125 S14040. S14140. 36. R.0 362 37. R.0 375 38. R.0 387
14040. 14140. 18840. 07. R.0.NC 75 14040. 14140. 33. R.0.NC 337 14040. 14140. 08. R.0.NC 87 14040. 14140. 18840. 35. R.0.NC 350 14040. 14140. 18840. 10. R.0.NC 100 14040. 14140. 14040. 14140. 11. R.0.NC 112 14040. 14140. 14040. 14140. 18840. 12. R.0.NC 125 14040. 14140. 36. R.0.NC 362 37. R.0.NC 375 38. R.0.NC 387
S14040. S14140. 13. R.0 137 S14040. S14140. S18840. 40. R.0 400 S14040. S14140. S18840. 15. R.0 150 S14040. S14140. 41. R.0 412 S14040. S14140. 16. R.0 162 S14040. S14140. S14040. S14140. S18840. 17. R.0 175 S14040. S14140. S14040. S14140. 18. R.0 187 S14040. S14140. 42. R.0 425 43. R.0 437 45. R.0 450
14040. 14140. 13. R.0.NC 137 14040. 14140. 18840. 40. R.0.NC 400 14040. 14140. 18840. 15. R.0.NC 150 14040. 14140. 41. R.0.NC 412 14040. 14140. 16. R.0.NC 162 14040. 14140. 14040. 14140. 18840. 17. R.0.NC 175 14040. 14140. 14040. 14140. 18. R.0.NC 187 14040. 14140. 42. R.0.NC 425 43. R.0.NC 437 45. R.0.NC 450
S14040. S14140. S18840. 20. R.0 200 S14040. S14140. S18840. 46. R.0 462 S14040. S14140. 21. R.0 212 S14040. S14140. 47. R.0 475 S14040. S14140. 22. R.0 S14040. S14140. 23. R.0 S14040. S14140. S18840. 25. R.0 S14040. S14140. 26. R.0 225 237 250 262 S14040. S14140. S14040. S14140. S14040. S14140. S14040. S14140. 48. R.0 50. R.0 51. R.0 52. R.0 487 500 512 525
14040. 14140. 18840. 20. R.0.NC 200 14040. 14140. 18840. 46. R.0.NC 462 14040. 14140. 21. R.0.NC 212 14040. 14140. 47. R.0.NC 475 14040. 14140. 22. R.0.NC 14040. 14140. 23. R.0.NC 14040. 14140. 18840. 25. R.0.NC 14040. 14140. 26. R.0.NC 225 237 250 262 14040. 14140. 14040. 14140. 14040. 14140. 14040. 14140. 48. R.0.NC 50. R.0.NC 51. R.0.NC 52. R.0.NC 487 500 512 525
S14040. S14140. S18840. 27. R.0 275 S14040. S14140.
53. R.0 537
14040. 14140. 18840. 27. R.0.NC 275 14040. 14140.
53. R.0.NC 537 55. R.0.NC 550 60. R.0.NC 600
S14040. S14140. 28. R.0 287 S14040. S14140. 55. R.0 550 14040. 14140. 28. R.0.NC 287 14040. 14140. S14040. S14140. S18840. 30. R.0 300 S14040. S14140. 60. R.0 600 14040. 14140. 18840. 30. R.0.NC 300 14040. 14140. Available bending radii R [mm] 135* | 150 | 175 | 200 | 250 | 300 | 400 | 500 *not available for e-tubes Supplement Part No. with required radius (R). Example: S14040.30.300.0 or 14040.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S"
Example: Part No. S14040.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. 14040.30.300.0.NC = e-chain (crossbars every link) without pretension

Low-noise e-chain and NC-Version - Delivery time: 3-5 workdays*
14040 14140 18840
E4/light 140401414018840 Interior separation Standard

5
14 4,5 28
14
min.40/16
56.1.1
56.3.1
521.X

Standard separator, wide base unassembled

18

assembled
56.1 56.1.1
Separator, narrow base unassembled 56.3 assembled 56.3.1

2,5 11,5

18

28
56.4.1
56

14040 14140 18840
5
14 4,5 28
14
min.40/16
56.2.1
521.X
8 4
Separator for QuickLock crossbar unassembled 56.2

18
assembled
56.2.1
8 4

18
4,5 X -1

Width X [mm] 050 065 075 100
28
56.5.1
520.225 521.225 520.250 521.250 520.300 521.300 520.450 521.450
520.065 521.065 150 520.075 521.075 175 520.100 521.100 200
520.150 521.150 250 520.175 521.175 300 520.200 521.200 450
56
14040 14140 18840
E4/light 140401414018840 Interior separation Options

All elements can still be ordered www.igus.de/en/14040
7 7
4,5
min.40/16
414
418
421.X
419
T563M
10 3
409 419

6 12
408 418
12 3
21
4,5

X-8
404 414
Shelf 420.X
For horizontal separation. Shelves of various widths can be arranged at 7 different heights (in 7 mm increments). (not in combination with 404).

Width X [mm] 018 023 025 028 033 043
420.18 420.23 420.25 420.28 420.33 420.43
421.18 421.23 421.25 421.28 421.33 421.43
Width X [mm] 050 062 075 088 100 125
unassembled
assembled
420.50 420.62 420.75 420.88 420.100 420.125
421.50 421.62 421.75 421.88 421.100 421.125
Width X [mm] 150 175 187 200
unassembled
56
assembled
420.150 420.175 420.187 420.200
421.150 421.175 421.187 421.200

14040 14140 18840
5
4,5 56 7 7
412
413
420
421.X
421.X
415
490.27
430
min.40/16
Middle plate 403

403 413
Works like middle plate, for applications exposed 410 420 to very high humidity (> 85%).
21
Side plate 402

402 412

2
Center crossbar for e-chains
Center crossbar
405 415 For applications with a large number of thin cables. The center crossbar offers the option of subdividing the e-chain independently into upper and lower halves.
12
unassembled assembled Rollclip for e-chains

9
27
Rollclip
27
unassembled 489.27 assembled 490.27 Roller separator for e-chains
Roller separator
429 430 Performs a similar function to the Rollclip, but doubles as a separator. For rigid cables and hoses.
18
14040 14140 18840
140401414018840 KMA mounting brackets pivoting

Fixed end 141400/189400...1
125
Moving end 141400/189400...2

125
Frontal view of KMA

45
Moving end
Bi + 29 Bi + 12 Bi + 29 Bi +12 Bi - 7 Bi + 12 Bi - 7 Bi
45
For traverse angle please consult igus
45 45
20
20
8,5 / t=11,2
20
20
45 Fixed end
Width Part No. full set index pivoting (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. 141400. 141400. 141400. 189400. 141400. 141400. 189400. 141400. Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. 141400. 1404001 41400. 141400. 189400. 1404001 41400.
Bi
[mm]
05. 12.C 50 06. 12.C 65 07. 12.C 08. 12.C 10. 12.C 11. 12.C 75 87 100
31. 12.C 312 32. 12.C 325 33. 12.C 35. 12.C 36. 12.C 37. 12.C 337 350 362
112 141400. 189400. 12. 12.C 125 141400. 13. 12.C 137 141400. 189400. 15. 12.C 150 141400. 16. 12.C 162 141400. 189400. 17. 12.C 175 141400. 18. 12.C 187 141400. 189400. 20. 12.C 200 141400. 21. 12.C 212 141400. 22. 12.C 225 141400. 141400. 189400. 141400. 141400. 189400. 141400. 141400. 189400. 23. 12.C 25. 12.C 26. 12.C 27. 12.C 28. 12.C 30. 12.C 237 250 262 275 287 300
375 141400. 38. 12.C 387 141400. 189400. 40. 12.C 400 141400. 41. 12.C 412 141400. 42. 12.C 425 141400. 43. 12.C 437 141400. 45. 12.C 450 141400. 189400. 46. 12.C 462 141400. 47. 12.C 475 141400. 48. 12.C 487 141400. 141400. 141400. 141400. 141400. 141400. 50. 12.C 51. 12.C 52. 12.C 53. 12.C 55. 12.C 60. 12.C 500 512 525 537 550 600
Part No. structure (pivoting) 141400.30.12.C C-profile option Full set Width index Series Single-part order: Mounting bracket Moving end 141400.30.2.C Mounting bracket Fixed end 141400.30.1.C
140401414018840 KMA mounting brackets locking

Moving end 140400/188400..2
125
14040 14140 18840
Fixed end 140400/188400...1

125
Frontal view of KMA

45
Moving end
Bi + 29 Bi + 12 Bi + 29 Bi +12 Bi - 7 Bi + 12 Bi - 7 Bi
20
20
8,5 / t=11,2
20
20
Fixed end
Width Part No. full set index locking (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. 140400. 140400. 140400. 188400. 140400. 140400. 188400. 140400. Bi
[mm]
Width Part No. full set index locking (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. 140400. 140400. 140400. 140400. 188400. 140400. 140400.
Bi
[mm]
05. 12.C 50 06. 12.C 65 07. 12.C 08. 12.C 10. 12.C 11. 12.C 75 87 100
31. 12.C 312 32. 12.C 325 33. 12.C 35. 12.C 36. 12.C 37. 12.C 337 350 362
112 140400. 188400. 12. 12.C 125 140400. 13. 12.C 137 140400. 188400. 15. 12.C 150 140400. 16. 12.C 162 140400. 188400. 17. 12.C 175 140400. 18. 12.C 187 140400. 188400. 20. 12.C 200 140400. 21. 12.C 212 140400. 22. 12.C 225 140400. 140400. 188400. 140400. 140400. 188400. 140400. 140400. 188400. 23. 12.C 25. 12.C 26. 12.C 27. 12.C 28. 12.C 30. 12.C 237 250 262 275 287 300
375 140400. 38. 12.C 387 140400. 188400. 40. 12.C 400 140400. 41. 12.C 412 140400. 42. 12.C 425 140400. 43. 12.C 437 140400. 45. 12.C 450 140400. 188400. 46. 12.C 462 140400. 47. 12.C 475 140400. 48. 12.C 487 140400. 140400. 140400. 140400. 140400. 140400. 50. 12.C 51. 12.C 52. 12.C 53. 12.C 55. 12.C 60. 12.C 500 512 525 537 550 600
14040 14140 18840
E4/light 140401414018840 More options
Bi 1
Bi 2
Bi 3
Bi 1 + 19
Bi 2 + 16
79,5 +1
22,5
20
Bi 3 + 19
Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19 3 (Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19) + 18 3
Order example - 3 chambers 14040.Bi1 / Bi2 / Bi3.R.0 = 14040.10 / 20 / 10.200.0 Extension link - single-part order 422.R. (please indicate radius)



20
E4/light 140401414018840 ore options M
14040 14140 18840

or side-mounted applications F erves as a clip-on, lateral guide for hoses and cables on e-chains S

Order example here: inner width (
Bi 15)0
he loops can be adjusted as required T tylish and economical S ompatible with many E4 e-chains C ne clip and one locking band are needed for each e-chain link O
Locking clip, to open along inner radius Z : " " 14040.15.B12.200Z.R.0 Locking clip, to open along outer radius " E": 14040.15.B12.200E.R.0
Part No.
Form
Locking clip, comprising a locking element 450.B12 450.B12.200 Locking band, comprising a locking element and band; 12 x 1,5 x 0 2 mm
E4/light 140401414018840 e-chain accessories

lC amps, tiewrap plates, nuggets and plug-in clips. he complete chainfix range with many T order options from page 10.1

or support of the lower run. iS mple one-piece F support trays according to your requirements and specification from page 9.70
14040 14140 18840

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 135 266 390 728 124 150 266 450 819 159 175 266 530 1001 209 200 266 710 1274 359 250 266 920 1638 509 300 266 1120 1911 659 400 266 1530 2548 959 500 266 1830 3185 1159

Travels up to 800 m
vmax 10 m/s
page 9.84
Travels up to 800 m
vmax 6,0 m/s
page 9.88
autoglide 14040.Bi.R.0.AG - Self-guiding, no guide troughs

Travels 50 m
vmax 1,5 m/s
upon request
Specialty:
page 9.97
from page 9.76
HRI

BRa 41 29 BRi Ba + 4 Ba Bi 2 11,5
14040 14140 18840

Bottom clamp optionally attached inwards or outwards 14040.10.200.0 Order example Part No. Part No. BRi attached attached [mm] inwards outwards
HRa = 184
ha
HRi 2 x ha
.05 .06 .07 .08
80 95 105 117 130 143 155 168 180 193 205 218 230 243 255 268 280 293 305 318 330 343 355 368 380 393 405 418 430 443 455 468 480 493 505 518 530 543 555 568 580 630
960.50.175 960.50.200 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.700
960.50.200 960.50.225 960.50.225 960.50.225 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.675 960.50.700 960.50.700 960.50.750
84
.10
45
.11 .12 .13
M8 x20
18,4
.15 .16
18
.17 .18 .20 .21 .22 .23 .25 .26 .27
page 9.16
.28 .30 .31
974.30.SL
.32 .33 .35 .36 .37
.38 .40 .41 .42
Part No. 974.30.SLA
.43 .45 .46 .47 .48
nMon = nRi + 1
nRi x 2000 mm
.50 .51
.52 .53 .55
from page 9.35

.60
14040 14140 18840


14040.30.R.0
Crossbar every link
S14040.30.R.0
Crossbar every link
14040.30QZ.R.0 14040.30QE.R.0 14040.30Q.R.0

14140.30.R.0
S14140.30.R.0
14140.30QZ.R.0 14140.30QE.R.0 14140.30Q.R.0
18840.30.R.0
e-tube, closed
S18840.30.R.0
e-tube, closed

Low-noise option Low-noise option QuickLock crossbar NCVersion RBRVersion XXLMaterial HTMaterial* ESDS14040.30Q.R.0 QuickLock crossbar S14040.30Q.R.0 NCVersion S14040.30.R.0.NC RBRVersion XXLMaterial S14040.30.R.0.XXL HTMaterial* S18840.30.R.0.HT ESDMaterial S14040.30.R.0.ESD
14040.30Q.R.0.NC
14040.30Q.R1/R2.0
14040.30Q.R.0.XXL
14040.30Q.R.0.ESD
S14040.30.R.0.NC
14040.30Q.R.0.NC
18840.30.R.0.HT.NC
14040.30.R.0.ESD.NC
14040.30Q.R1/R2.0
18840.30.R1/R2.0.HT 14040.30.R1/R2.0.ESD
S14040.30.R.0.XXL
14040.30Q.R.0.XXL
S18840.30.R.0.HT
18840.30.R.0.HT.NC
18840.30.R1/R2.0.HT
S14040.30.R.0.ESD
14040.30Q.R.0.ESD
14040.30.R.0.ESD.NC 14040.30.R1/R2.0.ESD

NC-Version Reverse bending (no camber) radius for circular without pretension movements
14040 14140 18840


NC
+25% 7m
14040.30.R.0.NC 14040.30.R1/R2.0 14040.30.R.0.XXL 18840.30.R.0.HT 14040.30.R.0.ESD

14140.30.R.0.NC 14140.30.R1/R2.0 14140.30.R.0.XXL 18840.30HT.R.0 14140.30.R.0.ESD

18840.30.R.0.NC 18840.30.R1/R2.0 18840.30.R.0.XXL 18840.30HTZ.R.0 18840.30.R.0.ESD

18840.30HTE.R.0
Lid only




e-chain (3,0 m)
14040.30.300.0 141400.30.12.C 2 x 56.1.1
+ Mounting brackets 1 set (with integrated C-profiles) + Interior separation with 2 separators assembled every 2nd link
Order text: 3,0 m 14040.30.300.0 + 141400.30.12.C + 2 x Part No. 56.1.1
Order key
14040.30.300.0
Color
black white*
Color


7.181
14240 14340
E4/light Series 1424014340 Introduction

"Light Design", large inner height
62
When to use Series 1424014340: If weight and price reduction as well as a compromise in strength is needed If an e-chain /e-tube with an inner height of 62 mm is required If inner widths up to 400 mm are required For unsupported lengths up to 4,0 m and fill weights up to 40 kg/m For long travels up to 150 m Also suitable for side-mounted, vertical standing or hanging applications
When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (46 dB(A)) Series E6.62, page 8.76 If larger unsupported lengths are required in side-mounted applications Series E4.56, page 7.78 If increased unsupported lengths and longer travels are required Series E4.56, page 7.78 If high fill weights and/or stiff cables and hoses are used Series 14040, page 7.164 If chip protection is necessary Series 18840, page 7.164


7.182
E4/light Series 1424014340 Dimensions Unsupported

HF FLG
14240 14340
75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0 0 0.5 1.0 1.5 2.0 Unsupported length Length of travel S [m] 0 2.0 4.0 6.0
2.5
H S (FLG) S (FLB)
FLB
FLB FLG
3.0
3.5 4.0 4.5 FLG / FLB [m]
5.0
5.5
6.0
10 12 Travels up to 150 m. More information page 7.196
8.0
S D S/2
Technical Data
Moving end
91 H R
Fixed end
84
HF = H + 50
H - 84
R
-0 H+25
135 360
150 385
175 435
200 485
250 585
300 685
400 885
500 1085 635 1775
14240 14340
E4/light Series 1424014340 Product range Standard
Part No.
Bi
[mm]
Ba
[mm]
14240 14340
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
14240 14340
[kg/m] [kg/m]
14240. 14340. 05. R.0 14240. 14340. 06. R.0 14240. 14340. 07. R.0 14240. 14340. 087. R.0 14240. 14340. 10. R.0 14240. 14340. 11. R.0 14240. 14340. 112. R.0 14240. 14340. 12. R.0 14240. 14340. 137. R.0 14240. 14340. 15. R.0 14240. 14340. 162. R.0 14240. 14340. 17. R.0 14240. 14340. 18. R.0 14240. 14340. 187. R.0 14240. 14340. 20. R.0 14240. 14340. 212. R.0
50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212
76 94 101 114 126 134 139 151 164 176 189 194 201 214 226 239
2,37 2,40 2,42 2,47 2,52 2,55 2,55 2,62 2,66 2,72 2,73 2,79 2,82 2,84 2,89 2,95
2,32 2,33 2,34 2,36 2,39 2,40 2,41 2,44 2,46 2,49 2,49 2,52 2,53 2,55 2,58 2,60
14240. 14340. 23. R.0 14240. 14340. 237. R.0 14240. 14340. 25. R.0 14240. 14340. 262. R.0 14240. 14340. 28. R.0 14240. 14340. 29. R.0 14240. 14340. 30. R.0 14240. 14340. 312 R.0 14240. 14340. 325. R.0 14240. 14340. 337. R.0 14240. 14340. 350. R.0 14240. 14340. 362 R.0 14240. 14340. 375. R.0 14240. 14340. 387. R.0 14240. 14340. 400. R.0
225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
251 264 276 289 301 314 326 339 351 364 376 389 401 414 426
3,01 3,04 3,10 3,11 3,19 3,20 3,30 3,31 3,37 3,40 3,56 3,61 3,64 3,69 3,73
2,63 2,65 2,68 2,69 2,72 2,73 2,78 2,79 2,81 2,83 2,91 2,93 2,95 2,97 2,99
2
14240 14340
With the space-saving igus E4 Polymer e-chains the overall dimension for the installation of this crane system was considerably reduced

page 7.163
Dimensioning

14240. 30. 300. 0 14340. 30. 300. 0
Ba Bi
56 max.
62
14240.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, color black 14340.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, color black More order examples, variations and configurations page 7.198

84
14240 14340
E4/light Series 1424014340 Product range Options

Part No.

Bi
[mm]
Part No.

Bi
[mm]
14240. 14340. 10 QZ.R.0 10 QE.R.0 10 Q. R.0 100 14240. 14340. 11 QZ.R.0 11 QE.R.0 11 Q. R.0 108 14240. 14340. 112 QZ.R.0 112 QE.R.0 112 Q. R.0 112 14240. 14340. 12 QZ.R.0 12 QE.R.0 12 Q. R.0 125 14240. 14340. 137 QZ.R.0 137 QE.R.0 137 Q. R.0 137 14240. 14340. 15 QZ.R.0 15 QE.R.0 15 Q. R.0 150 14240. 14340. 162 QZ.R.0 162 QE.R.0 162 Q. R.0 162 14240. 14340. 17 QZ.R.0 17 QE.R.0 17 Q. R.0 168 14240. 14340. 18 QZ.R.0 18 QE.R.0 18 Q. R.0 175 14240. 14340. 187 QZ.R.0 187 QE.R.0 187 Q. R.0 187 14240. 14340. 20 QZ.R.0 20 QE.R.0 20 Q. R.0 200 14240. 14340. 212 QZ.R.0 212 QE.R.0 212 Q. R.0 212 14240. 14340. 23 QZ.R.0 23 QE.R.0 23 Q. R.0 225 14240. 14340. 237 QZ.R.0 237 QE.R.0 237 Q. R.0 237 14240. 14340. 25 QZ.R.0 25 QE.R.0 25 Q. R.0 250 14240. 14340. 262 QZ.R.0 262 QE.R.0 262 Q. R.0 262
14240. 14340. 28 QZ.R.0 28 QE.R.0 14240. 14340. 29 QZ.R.0 29 QE.R.0 14240. 14340. 30 QZ.R.0 30 QE.R.0 14240. 14340. 312 QZ.R.0 312 QE.R.0 14240. 14340. 325 QZ.R.0 325 QE.R.0 14240. 14340. 337 QZ.R.0 337 QE.R.0 14240. 14340. 350 QZ.R.0 350 QE.R.0 14240. 14340. 362 QZ.R.0 362 QE.R.0 14240. 14340. 375 QZ.R.0 375 QE.R.0 14240. 14340. 387 QZ.R.0 387 QE.R.0 14240. 14340. 400 QZ.R.0 400 QE.R.0
28 Q. R.0 275 29 Q. R.0 287 30 Q. R.0 300 312 Q. R.0 312 325 Q. R.0 325 337 Q. R.0 337 350 Q. R.0 350 362 Q. R.0 362 375 Q. R.0 375 387 Q. R.0 387 400 Q. R.0 400
Available bending radii R [mm] 135 | 150 | 175 | 200 | 250 | 300 | 400 | 500 Supplement Part No. with required radius (R). Example: 14240.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q Part No. 14240.30QZ.300.0 = QuickLock crossbar for inner radius
Part No. 14240.30QE.300.0 = QuickLock crossbar for outer radius Part No. 14240.30Q .300.0 = QuickLock crossbar for both radii
14240 14340
...10 dB(A)
...NC-Version

With pads
NC

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
S14240. S14340. 05. R.0 50 S14240. S14340. 06. R.0 68 S14240. S14340. 07. R.0 75 S14240. S14340. 087. R.0 87
S14240. S14340. 23. R.0 225 S14240. S14340. 237. R.0 237 S14240. S14340. 25. R.0 250 S14240. S14340. 262. R.0 262
14240. 14340. 05. R.0.NC 50 14240. 14340. 06. R.0.NC 68 14240. 14340. 07. R.0.NC 75 14240. 14340. 087. R.0.NC 87
14240. 14340. 23. R.0.NC 225 14240. 14340. 237. R.0.NC 237 14240. 14340. 25. R.0.NC 250 14240. 14340. 262. R.0.NC 262
S14240. S14340. 10. R.0 100 S14240. S14340. 28. R.0 275 S14240. S14340. 11. R.0 108 S14240. S14340. 29. R.0 287 S14240. S14340. 112. R.0 112 S14240. S14340. 30. R.0 300 S14240. S14340. 12. R.0 125 S14240. S14340. 312 R.0 312 S14240. S14340. 137. R.0 137 S14240. S14340. 325. R.0 325 S14240. S14340. 15. R.0 150 S14240. S14340. 337. R.0 337 S14240. S14340. 162. R.0 162 S14240. S14340. 350. R.0 350 S14240. S14340. 17. R.0 168 S14240. S14340. 362 R.0 362 S14240. S14340. 18. R.0 175 S14240. S14340. 375. R.0 375 S14240. S14340. 187. R.0 187 S14240. S14340. 387. R.0 387 S14240. S14340. 20. R.0 200 S14240. S14340. 400. R.0 400 S14240. S14340. 212. R.0 212
14240. 14340. 10. R.0.NC 100 14240. 14340. 28. R.0.NC 275 14240. 14340. 11. R.0.NC 108 14240. 14340. 29. R.0.NC 287 14240. 14340. 112. R.0.NC 112 14240. 14340. 30. R.0.NC 300 14240. 14340. 12. R.0.NC 125 14240. 14340. 312 R.0.NC 312 14240. 14340. 137. R.0.NC 137 14240. 14340. 325. R.0.NC 325 14240. 14340. 15. R.0.NC 150 14240. 14340. 337. R.0.NC 337 14240. 14340. 162. R.0.NC 162 14240. 14340. 350. R.0.NC 350 14240. 14340. 17. R.0.NC 168 14240. 14340. 362 R.0.NC 362 14240. 14340. 18. R.0.NC 175 14240. 14340. 375. R.0.NC 375 14240. 14340. 187. R.0.NC 187 14240. 14340. 387. R.0.NC 387 14240. 14340. 20. R.0.NC 200 14240. 14340. 400. R.0.NC 400 14240. 14340. 212. R.0.NC 212
Available bending radii R [mm] 135 | 150 | 175 | 200 | 250 | 300 | 400 | 500 Supplement Part No. with required radius (R). Example: S14240.30.300.0 or 14240.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. S14240.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. 14240.30.300.0.NC = e-chain (crossbars every link) without pretension

14240 14340
E4/light Series 1424014340 Interior separation Standard

5
28 14 3,4 31 62
14
62.1.1
62.3.1
3210.X

14
Separator, narrow base*

4

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available
for QuickLock crossbars.

*available upon request. Delivery time: approx. 1-2 weeks after receipt of order
14
Asymmetrical separator* unassembled 62.4 assembled 62.4.1

Asymmetrical separator, for defined distance. No additional spacers necessary for e-chains .
31
62.4.1

14240 14340
5
28 14 3,4 31
14
62.2.1
3210.X
62.5.1
4 3
Separator for QuickLock crossbar* unassembled 62.2 assembled 62.2.1

14
easy cable assembly (slight grip).
4 3
Notch separator for notch crossbar* unassembled 62.5 assembled 62.5.1

Notch separator for the new notch crossbar, with scaling on the notch crossbars. For exact positioning in e-chains .
14
Recommended for side-mounted applications.

3,4
X -1

31
62
14240 14340
E4/light Series 1424014340 Interior separation Options


5
62
417
382.X
417
2,5
Separator 407
407 417 For a vertical subdividing. Offers safe stability due to its wide base design, also when used with thick cables or hoses.
14
unassembled assembled Spacer* for e-chains
Spacer* 381.XX
Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20 mm).
XX
Shelves
Width X [mm] 018 023 025 028 033 043
Width X [mm] 050 054 062 075 087 100
unassembled
assembled
Width X [mm] 108 125 150 175 200 208
unassembled
assembled
386.18 386.23 386.25 386.28 386.33 386.43
387.18 387.23 387.25 387.28 387.33 387.43
386.50 386.54 386.62 386.75 386.87 386.100
387.50 387.54 387.62 387.75 387.87 387.100
386.108 386.125 386.150 386.175 386.200 386.208
387.108 387.125 387.150 387.175 387.200 387.208
E4/light Series 1424014340 Interior separation Options

Previous interior separation Option 2 | Shelves
5
7 7 4 4 62 7 7
14240 14340
147
149
1417
387.X

8
Middle plate 148

148 149 Middle plates form the basic pattern of a shelf system. Shelves 386.X (table left page) can be arranged at 7 different heights (in 7 mm increments).

unassembled 1407 assembled 1417 Side plate for e-chains
Side plate 146

146 147 Works like middle plate. Allows modular shelving close to the side links.
unassembled assembled Shelf (18-149 mm)
Shelf 386.X
For horizontal separation. Shelves of various widths can be arranged at 7 different heights (in 7 mm increments) .
X-8
14240 14340
E4/light 1424014340 KMA mounting brackets pivoting


125
Fixed end 143400...1

125
Frontal view of KMA

45
Moving end
Bi + 31 Bi + 12 Bi + 31 Bi +12 Bi - 7 Bi + 12 Bi - 7
40
Bi
40 40
20
20
8,5 / t=11,2
20
20
40
Fixed end
Width Part No. full set index pivoting (+ C-profile option) 05. 06. 07. 087. 10. 11. 112. 12. 137. 15. 162. 17. 18. 187. 20. 212. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 05. 12.C 06. 12.C 07. 12.C 087. 12.C 10. 12.C 11. 12.C 112. 12.C 12. 12.C 137. 12.C 15. 12.C 162. 12.C 17. 12.C 18. 12.C 187. 12.C 20. 12.C 212. 12.C Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) 23. 237. 25. 262. 28. 29. 30. 312 325. 337. 350. 362 375. 387. 400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 143400. 23. 12.C 237. 12.C 25. 12.C 262. 12.C 28. 12.C 29. 12.C 30. 12.C 312 12.C 325. 12.C 337. 12.C 350. 12.C 362 12.C 375. 12.C 387. 12.C 400. 12.C
Bi
[mm]
50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212
225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
E4/light 1424014340 KMA mounting brackets locking

125
14240 14340

125
Frontal view of KMA

45
Moving end
Bi + 31 Bi + 12 Bi + 31 Bi +12 Bi - 7 Bi + 12 Bi - 7
20
20
8,5 / t=11,2
Bi
20
20
Fixed end
Width Part No. full set index locking (+ C-profile option) 05. 06. 07. 087. 10. 11. 112. 12. 137. 15. 162. 17. 18. 187. 20. 212. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 05. 12.C 06. 12.C 07. 12.C 087. 12.C 10. 12.C 11. 12.C 112. 12.C 12. 12.C 137. 12.C 15. 12.C 162. 12.C 17. 12.C 18. 12.C 187. 12.C 20. 12.C 212. 12.C Bi
[mm]
Width Part No. full set index locking (+ C-profile option) 23. 237. 25. 262. 28. 29. 30. 312 325. 337. 350. 362 375. 387. 400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 142400. 23. 12.C 237. 12.C 25. 12.C 262. 12.C 28. 12.C 29. 12.C 30. 12.C 312 12.C 325. 12.C 337. 12.C 350. 12.C 362 12.C 375. 12.C 387. 12.C 400. 12.C
Bi
[mm]
50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212
225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
Part No. structure (locking) 142400.30.12.C C-profile option Full set Width index Series Single-part order: Mounting bracket Moving end 142400.30.2.C Mounting bracket Fixed end 142400.30.1.C
14240 14340
E4/light Series 1424014340 More options

Suitable for hoses with a maximum outer diameter of 115 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar Part No. single part 385.18.RD115 for snap-open crossbars or Form round round attached directly on the side link Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : 14240.10/15RHDE115/10.R.0
Max [mm] hose 115
RHD115 for inner radius "Z" incl. e-chain :
385.15.RHD115 115
14240.10/15RHDZ115/10.R.0 Installation on side link RD115 for outer radius "E" incl. e-chain : 14240.18RDE115.R.0 RD115 for inner radius "Z" incl. e-chain : 14240.18RDZ115.R.0

Hinged crossbars
Typically e-chain crossbars are completely removable. For cases where the snap-open crossbars have to remain at the open link of the e-chain , a hinged design has been developed Please consult igus for design assistance Hinged crossbar: Part No. 385.02

Order example (here: inner width Bi 150) 14240.15.Z.R.0 = 14240.15.01.R.0 Supplement Index "Z" with required option number , , or
E4/light Series 1424014340 e-chain accessories
14240 14340


Series R188 for side-mounted applications - chip-proof e-tube from the E4 assembly kit on a machine tool here
14240 14340
E4/light 1424014340 Dimensions Long travels

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 135 266 390 728 124 150 266 450 819 159 175 266 550 1001 209 200 266 710 1274 359 250 266 920 1638 509 300 266 1120 1911 659 400 266 1530 2548 959 500 266 1850 3185 1159
from page 9.76
HRI

BRa 41 29 BRi Ba + 4 Ba Bi 2 11,5
14240 14340

.05 .06 .07 80 98 105 118 130 138 143 155 168 180 193 198 205 218 230 243 255 268 280 293 305 318 330 343 355 368 380 393 405 418 430 960.50.175 960.50.200 960.50.200 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550
ha
HRi 2 x ha 84
HRa = 184
.087
45
.10 .11
M8 x20
18,4
.112
8
.12
18
.137 .15
.162 .17 .18 .187 .20 .212 .23
page 9.16
.237 .25 .262
974.30.SL
.28 .29 .30 .312
.325 .337 .350 .362
Part No. 974.30.SLA
.375 .387 .400
nMon = nRi + 1
nRi x 2000 mm
from page 9.34

14240 14340
E4/light Series 1424014340 Options and order key


14240.30.R.0
Crossbar every link
S14240.30.R.0
Crossbar every link
14240.30QZ.R.0 14240.30QE.R.0 14240.30Q.R.0

14340.30.R.0
S14340.30.R.0
14340.30QZ.R.0 14340.30QE.R.0 14340.30Q.R.0

Low-noise option Low-noise option QuickLock crossbar NCVersion RBRVersion XXLMaterial ESDMaterial S14240.30Q.R.0 QuickLock crossbar S14240.30Q.R.0 NCVersion S14240.30.R.0.NC RBRVersion XXLMaterial S14240.30.R.0.XXL ESDMaterial S14240.30.R.0.ESD
14240.30Q.R.0.NC
14240.30Q.R1/R2.0
14240.30Q.R.0.XXL
14240.30Q.R.0.ESD
S14240.30.R.0.NC
14240.30Q.R.0.NC
14240.30.R.0.ESD.NC
14240.30Q.R1/R2.0
14240.30.R1/R2.0.ESD
S14240.30.R.0.XXL
14240.30Q.R.0.XXL
S14240.30.R.0.ESD
14240.30Q.R.0.ESD
14240.30.R.0.ESD.NC 14240.30.R1/R2.0.ESD

14240 14340

NC
+25% 7m
14240.30.R.0.NC 14240.30.R1/R2.0 14240.30.R.0.XXL 14240.30.R.0.ESD

Crossbar every link Crossbar every link Crossbar every link Crossbar every link
14340.30.R.0.NC 14340.30.R1/R2.0 14340.30.R.0.XXL 14340.30.R.0.ESD

Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link



e-chain (3,0 m)
14240.30.300.0 143400.30.12.C 2 x 417
Order text: 3,0 m 14240.30.300.0 + 143400.30.12.C + 2 x Part No. 417
Order key
14240.30.300.0
Color
black white*
Color


14550 14650 19050

NEW in this catalog
70
70
"Light Design", large, new inner height

All-sides attachment When to use Series 145501465019050: If weight and price reduction as well as a compromise in strength is needed If an e-chain /e-tube with an inner height of 70 mm is required If inner widths up to 600 mm are required For unsupported lengths up to 4,2 m and fill weights up to 48 kg/m Also suitable for side-mounted, vertical standing or hanging applications
Chip protection When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (46 dB(A)) Series E6.80, page 8.88 If larger unsupported lengths are required in side-mounted applications Series 15050, page 7.216 Series E4.80, page 7.96 If increased unsupported lengths and longer travels are required Series 15050, page 7.216 Series E4.80, page 7.96

25% faster assembly with QuickLock system Very high capacity due to the undercut design The new igus E4 e-chain opener reduces assembly time page 7.161


7.200

HF FLG
14550 14650 19050
75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
H S (FLG) S (FLB)
FLB
FLG
FLB
0 0.5 1.0 1.5 2.0 2.5 3.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 2.0 4.0 6.0
3.5
4.0
4.5
5.0
5.5
6.0
8.0
10
12 Long travels
upon request
S D S/2
Technical Data
Moving end
91 H R
Fixed end
98
HF = H + 50
H - 98
R H
150 400
175 450
200 500
250 600
300 700
350 800
400 900
450 1000 590 1600
500 1100 640 1755
600 1300 740 2070
14550 14650 19050
Part No.
Bi
[mm]
Ba
[mm]
14550 14650
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
14550 14650
[kg/m] [kg/m]
14550. 14650. 05. R.0 14550. 14650. 06. R.0 14550. 14650. 07. R.0 14550. 14650. 08. R.0 14550. 14650. 10. R.0 14550. 14650. 11. R.0 14550. 14650. 12. R.0 14550. 14650. 13. R.0 14550. 14650. 15. R.0 14550. 14650. 16. R.0 14550. 14650. 17. R.0 14550. 14650. 18. R.0 14550. 14650. 20. R.0 14550. 14650. 21 R.0 14550. 14650. 14550. 14650. 14550. 14650. 14550. 14650. 22. 23. 25. 26. R.0 R.0 R.0 R.0
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275
77 92 102 114 127 139 152 164 177 189 202 214 227 239 252 264 277 289 302
3,28 3,37 3,44 3,52 3,61 3,73 3,81 3,94 3,98 4,09 4,23 4,34 4,39 4,46 4,53 4,64 4,76 4,85 4,95
3,27 3,31 3,35 3,38 3,43 3,49 3,53 3,60 3,62 3,67 3,74 3,80 3,82 3,86 3,89 3,95 4,00 4,05 4,10
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
339 352 364 377 389 402 414 427 439 452 464 477 489 502 514 527 539 552 564 577 627
5,20 5,30 5,42 5,62 5,53 5,63 5,74 6,01 5,94 6,23 6,07 6,40 6,35 6,39 6,64 6,74 6,65 6,82 6,92 7,34 7,57
4,23 4,28 4,34 4,44 4,39 4,44 4,50 4,63 4,60 4,74 4,66 4,83 4,80 4,82 4,95 5,00 4,95 5,04 5,09 5,30 5,41
14550. 14650. 27. R.0
14550. 14650. 53. R.0
14550. 14650. 28. R.0 287 314 5,01 4,13 14550. 14650. 55. R.0 14550. 14650. 30. R.0 300 327 5,16 4,21 14550. 14650. 60. R.0 Available bending radii R [mm] 150 | 175 | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 600 Supplement Part No. with required radius (R). Example: 14550.10.300.0
2

page 7.163

14550 14650 19050
fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
19050
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
19050
[kg/m]
19050. 07. R.0 19050. 10. R.0 19050. 12. R.0 19050. 15. R.0 19050. 17. R.0 19050. 20. R.0
75 100 125 150 175 200
102 127 152 177 202 227
4,00 4,33 4,70 5,04 5,41 5,64
19050. 25. R.0 19050. 27. R.0 19050. 30. R.0 19050. 35. R.0 19050. 40. R.0 19050. 46. R.0
250 275 300 350 400 462
277 302 327 377 427 489
6,32 6,65 6,99 7,68 8,36 9,21
Dimensioning

14550. 10. 300. 0 14650. 10. 300. 0 19050. 10. 300. 0
Ba Bi
62 max.
70


98
14550 14650 19050

Part No.

Bi
[mm]
Part No.

Bi
[mm]
14550. 14650. 15. QZ.R.0 15. QE.R.0 15. Q. R.0 150 14550. 14650. 16. QZ.R.0 16. QE.R.0 16. Q. R.0 162 14550. 14650. 17. QZ.R.0 17. QE.R.0 17. Q. R.0 175 14550. 14650. 18. QZ.R.0 18. QE.R.0 18. Q. R.0 187 14550. 14650. 20. QZ.R.0 20. QE.R.0 20. Q. R.0 200 14550. 14650. 21 QZ.R.0 21 QE.R.0 21 Q. R.0 212 14550. 14650. 22. QZ.R.0 22. QE.R.0 22. Q. R.0 225 14550. 14650. 23. QZ.R.0 23. QE.R.0 23. Q. R.0 237 14550. 14650. 25. QZ.R.0 25. QE.R.0 25. Q. R.0 250 14550. 14650. 26. QZ.R.0 26. QE.R.0 26. Q. R.0 262 14550. 14650. 27. QZ.R.0 27. QE.R.0 27. Q. R.0 275 14550. 14650. 28. QZ.R.0 28. QE.R.0 28. Q. R.0 287 14550. 14650. 30. QZ.R.0 30. QE.R.0 30. Q. R.0 300 14550. 14650. 31. QZ.R.0 31. QE.R.0 31. Q. R.0 312 14550. 14650. 14550. 14650. 14550. 14650. 14550. 14650. 32. QZ.R.0 33. QZ.R.0 35. QZ.R.0 36. QZ.R.0 32. QE.R.0 33. QE.R.0 35. QE.R.0 36. QE.R.0 32. Q. R.0 33. Q. R.0 35. Q. R.0 36. Q. R.0 325 337 350 362
14550. 14650. 41. QZ.R.0 41. QE.R.0 41. Q. R.0 412 14550. 14650. 42. QZ.R.0 42. QE.R.0 42. Q. R.0 425 14550. 14650. 43. QZ.R.0 43. QE.R.0 43. Q. R.0 437 14550. 14650. 45. QZ.R.0 45. QE.R.0 45. Q. R.0 450 14550. 14650. 46. QZ.R.0 46. QE.R.0 46. Q. R.0 462 14550. 14650. 47. QZ.R.0 47. QE.R.0 47. Q. R.0 475 14550. 14650. 48. QZ.R.0 48. QE.R.0 48. Q. R.0 487 14550. 14650. 50. QZ.R.0 50. QE.R.0 50. Q. R.0 500 14550. 14650. 51. QZ.R.0 51. QE.R.0 51. Q. R.0 512 14550. 14650. 52. QZ.R.0 52. QE.R.0 52. Q. R.0 525 14550. 14650. 53. QZ.R.0 53. QE.R.0 53. Q. R.0 537 14550. 14650. 55. QZ.R.0 55. QE.R.0 55. Q. R.0 550 14550. 14650. 60. QZ.R.0 60. QE.R.0 60. Q. R.0 600
14550. 14650. 37. QZ.R.0 37. QE.R.0 37. Q. R.0 375 14550. 14650. 38. QZ.R.0 38. QE.R.0 38. Q. R.0 387 QuickLock crossbars: inner widths from 150 mm possible! 14550. 14650. 40. QZ.R.0 40. QE.R.0 40. Q. R.0 400 Available bending radii R [mm] 150 | 175 | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 600 Supplement Part No. with required radius (R). Example: 14550.10QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q
14550 14650 19050
...10 dB(A)
...NC-Version

With pads
NC

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
S14550. S14650. S14550. S14650.
05. R.0 50 06. R.0 65
S14550. S14650. S14550. S14650.
31. R.0 312 32. R.0 325
14550. 14650. 14550. 14650.
05. R.0.NC 50 06. R.0.NC 65
14550. 14650. 14550. 14650.
31. R.0.NC 312 32. R.0.NC 325
S14550. S14650. S19050. 07. R.0 75 S14550. S14650. 08. R.0 87
S14550. S14650. 33. R.0 337 S14550. S14650. S19050.35. R.0 350 36. R.0 362 37. R.0 375 38. R.0 387
14550. 14650. 19050.07. R.0.NC 75 14550. 14650. 08. R.0.NC 87
14550. 14650. 33. R.0.NC 337 14550. 14650. 19050.35. R.0.NC 350 36. R.0.NC 362 37. R.0.NC 375 38. R.0.NC 387
S14550. S14650. S19050. 10. R.0 100 S14550. S14650. S14550. S14650. 11. R.0 112 S14550. S14650. S14550. S14650. S19050. 12. R.0 125 S14550. S14650.
14550. 14650. 19050.10. R.0.NC 100 14550. 14650. 14550. 14650. 11. R.0.NC 112 14550. 14650. 14550. 14650. 19050.12. R.0.NC 125 14550. 14650.
S14550. S14650. 13. R.0 137 S14550. S14650. S19050.40. R.0 400 S14550. S14650. S19050. 15. R.0 150 S14550. S14650. 41. R.0 412 S14550. S14650. 16. R.0 162 S14550. S14650. S14550. S14650. S19050. 17. R.0 175 S14550. S14650. S14550. S14650. 18. R.0 187 S14550. S14650. 42. R.0 425 43. R.0 437 45. R.0 450
14550. 14650. 13. R.0.NC 137 14550. 14650. 19050.40. R.0.NC 400 14550. 14650. 19050.15. R.0.NC 150 14550. 14650. 41. R.0.NC 412 14550. 14650. 16. R.0.NC 162 14550. 14650. 14550. 14650. 19050.17. R.0.NC 175 14550. 14650. 14550. 14650. 18. R.0.NC 187 14550. 14650. 42. R.0.NC 425 43. R.0.NC 437 45. R.0.NC 450
S14550. S14650. S19050. 20. R.0 200 S14550. S14650. S19050.46. R.0 462 S14550. S14650. 21 R.0 212 S14550. S14650. 47. R.0 475 S14550. S14650. 22. R.0 S14550. S14650. 23. R.0 S14550. S14650. S19050. 25. R.0 S14550. S14650. 26. R.0 225 237 250 262 S14550. S14650. S14550. S14650. S14550. S14650. S14550. S14650. 48. R.0 50. R.0 51. R.0 52. R.0 487 500 512 525
14550. 14650. 19050.20. R.0.NC 200 14550. 14650. 19050.46. R.0.NC 462 14550. 14650. 21 R.0.NC 212 14550. 14650. 47. R.0.NC 475 14550. 14650. 22. R.0.NC 14550. 14650. 23. R.0.NC 14550. 14650. 19050.25. R.0.NC 14550. 14650. 26. R.0.NC 225 237 250 262 14550. 14650. 14550. 14650. 14550. 14650. 14550. 14650. 48. R.0.NC 50. R.0.NC 51. R.0.NC 52. R.0.NC 487 500 512 525
S14550. S14650. S19050. 27. R.0 275 S14550. S14650.
53. R.0 537
14550. 14650. 19050.27. R.0.NC 275 14550. 14650.
53. R.0.NC 537
S14550. S14650. 28. R.0 287 S14550. S14650. 55. R.0 550 14550. 14650. 28. R.0.NC 287 14550. 14650. 55. R.0.NC 550 S14550. S14650. S19050. 30. R.0 300 60. R.0 600 14550. 14650. 19050.30. R.0.NC 300 14550. 14650. 60. R.0.NC 600 Available bending radii R [mm] 150* | 175* | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 600 *not available for e-tubes Supplement Part No. with required radius (R). Example: S14550.10.300.0 or 14550.10.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S"

14550 14650 19050

5
12,5 12,5 12,5 12,5 50 4,5 35
min.40/16
70.1.1
70.3.1
521.X
70.4.1

18

Separator, narrow base*

8


2,5 11,5
18
Asymmetrical separator* unassembled 70.4 assembled 70.4.1

35
70

14550 14650 19050
5
12,5 12,5 12,5 12,5 50 4,5 35
min.40/16
70.2.1
521.X
521.X
70.5.1
8 4
Separator for QuickLock crossbar* unassembled 70.2 assembled 70.2.1

18

8 4
Notch separator for notch crossbar* unassembled 70.5 assembled 70.5.1

18

4,5
X -1

Width X [mm] 050 065 075 100
35
520.225 521.225 520.250 521.250 520.300 521.300 520.450 521.450
520.065 521.065 150 520.075 521.075 175 520.100 521.100 200
520.150 521.150 250 520.175 521.175 300 520.200 521.200 450
70
14550 14650 19050

Fixed end 145500/190500...1
125
Moving end 145500/190500...2

125
Frontal view of KMA

50
Moving end
Bi + 32 Bi + 14 Bi + 14 Bi + 32 Bi + 14 Bi Bi
40
Bi
40 40
20
20
9 / t=11,2
20
20
40
Fixed end
Width Part No. full set index pivoting (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21 22. 23. 25. 26. 27. 28. 30. 145500. 145500. Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. 145500. 145500.
Bi
[mm]
05. 12.C 50 06. 12.C 65 145500. 190500. 07. 12.C 75 145500. 08. 12.C 87 145500. 190500. 10. 12.C 100 145500. 11. 12.C 112 145500. 190500. 12. 12.C 125 145500. 13. 12.C 137 145500. 190500. 15. 12.C 150 145500. 16. 12.C 162 145500. 190500. 17. 12.C 175 145500. 18. 12.C 187 145500. 190500. 20. 12.C 200 145500. 145500. 21 12.C 212 22. 12.C 225
31. 12.C 312 32. 12.C 325 337 350 362
145500. 33. 12.C 145500. 190500. 35. 12.C 145500. 36. 12.C 145500. 37. 12.C 145500.
375 38. 12.C 387 145500. 190500. 40. 12.C 400 145500. 41. 12.C 412 145500. 42. 12.C 425 145500. 145500. 43. 12.C 437 45. 12.C 450 145500. 190500. 46. 12.C 462 145500. 47. 12.C 475 145500. 48. 12.C 487 145500. 145500. 145500. 145500. 145500. 145500. 50. 12.C 51. 12.C 52. 12.C 53. 12.C 55. 12.C 60. 12.C 500 512 525 537 550 600
145500. 23. 12.C 237 145500. 190500. 25. 12.C 250 145500. 26. 12.C 262 145500. 190500. 27. 12.C 275 145500. 28. 12.C 287 145500. 190500. 30. 12.C 300

Moving end 145510/190510...2
125
14550 14650 19050
Fixed end 145510/190510...1

125
Frontal view of KMA

50
Moving end
Bi + 32 Bi + 14 Bi + 14 Bi + 32 Bi + 14 Bi Bi
20
20
9 / t=11,2
Bi
20
20
Fixed end
Width Part No. full set index locking (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21 22. 23. 25. 26. 27. 28. 30. 145510. 145510. Bi
[mm]
Width Part No. full set index locking (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. 145510. 145510.
Bi
[mm]
05. 12.C 50 06. 12.C 65 145510. 190510. 07. 12.C 75 145510. 08. 12.C 87 145510. 190510. 10. 12.C 100 145510. 11. 12.C 112 145510. 190510. 12. 12.C 125 145510. 13. 12.C 137 145510. 190510. 15. 12.C 150 145510. 16. 12.C 162 145510. 190510. 17. 12.C 175 145510. 18. 12.C 187 145510. 190510. 20. 12.C 200 145510. 145510. 21 12.C 212 22. 12.C 225
31. 12.C 312 32. 12.C 325 337 350 362
145510. 33. 12.C 145510. 190510. 35. 12.C 145510. 36. 12.C 145510. 37. 12.C 145510.
145510. 23. 12.C 237 145510. 190510. 25. 12.C 250 145510. 26. 12.C 262 145510. 190510. 27. 12.C 275 145510. 28. 12.C 287 145510. 190510. 30. 12.C 300
14550 14650 19050

Suitable for hoses with a maximum outer diameter of 270 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar Part No. single part 450.17.RD115 450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250 for snap-open crossbars or Form round round square square square square square square square attached directly on the side link Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : 14550.10/15RHDE115/10.R.0
Max [mm] hose 115 150 200 220 270 150 200 220
450.15.RHD115 115

14550 14650 19050


E4/light e-tubes protect tubes and hoses safely against dirt and chips
14550 14650 19050

(Guide trough available upon request. Delivery in approx. 6-8 weeks from receipt of order)
S S/2 S/2
D2 K2
Moving end
Fixed end
H2

Guide trough available upon request. Delivery in approx. 6-8 weeks from receipt of order. R H2 D2+25 K2 CL 150 266 450 819 124 175 266 530 1001 159 200 266 710 1274 209 250 266 920 1638 359 300 266 1120 1911 509 350 266 1340 2184 659 400 266 1530 2548 829
450 266 ** ** 959
500 266 1830 3185 1159
600* * * * *
Please note: For using *R 600 for long travels (gliding), please consult igus first. **Values upon request.
from page 9.76
HRI
145501465019050 More application examples
14550 14650 19050
Spray-painting robot with System E4 e-chain used in an ATEX version made of igumid ESD. High accelerations of up to 6 m/s2 and high braking rates with a weight of the robot of approx. one ton
14550 14650 19050
E4/light 145501465019050 Options and order key


14550.10.R.0
Crossbar every link
S14550.10.R.0
Crossbar every link
14550.10QZ.R.0 14550.10QE.R.0 14550.10Q.R.0

14650.10.R.0
S14650.10.R.0
14650.10QZ.R.0 14650.10QE.R.0 14650.10Q.R.0
19050.10.R.0
e-tube, closed
S19050.10.R.0
e-tube, closed

14550.10Q.R.0.NC
14550.10Q.R1/R2.0
14550.10Q.R.0.XXL
14550.10Q.R.0.ESD
S14550.10.R.0.NC
14550.10Q.R.0.NC
19050.10.R.0.HT.NC
14550.10.R.0.ESD.NC
14550.10Q.R1/R2.0
19050.10.R1/R2.0.HT 14550.10.R1/R2.0.ESD
S14550.10.R.0.XXL
14550.10Q.R.0.XXL
S14550.10.R.0.HT
19050.10.R.0.HT.NC
19050.10.R1/R2.0.HT
S14550.10.R.0.ESD
14550.10Q.R.0.ESD
14550.10.R.0.ESD.NC 14550.10.R1/R2.0.ESD

14550 14650 19050


NC
+25% 7m

14650.10.R.0.NC 14650.10.R1/R2.0 14650.10.R.0.XXL 19050.10HT.R.0

Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Lid and bottom
14650.10.R.0.ESD
Crossbar every 2nd link

19050.10HTE.R.0
Lid only




e-chain (3,0 m)
14550.10.300.0 145500.10.12.C 2 x 70.1.1
Order key
14550.10.300.0
Color
black white*
Color


7.215
15050 15150 19850
80
80
"Light Design", very large inner height

All-sides attachment When to use Series 150501515019850: If weight and price reduction as well as a compromise in strength is needed If an e-chain /e-tube with an inner height of 80 mm is required If inner widths up to 600 mm are required For unsupported lengths up to 4,6 m and fill weights up to 54 kg/m For long travels up to 250 m Also suitable for side-mounted, vertical standing or hanging applications
Chip protection
When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (46 dB(A)) Series E6.80, page 8.88 If larger unsupported lengths are required in side-mounted applications Series E4.80, page 7.96 If increased unsupported lengths and longer travels are required Series E4.80, page 7.96

25% faster assembly with QuickLock system Very high capacity due to the undercut design The new igus E4 e-chain opener reduces assembly time page 7.161


7.216

Zusatzlast [kg/m] 85
HF FLG
15050 15150 19850
75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
H S (FLG) S (FLB)
FLB
FLG
FLB
0 0.5 1.0 1.5 2.0 2.5 3.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 2.0 4.0 6.0
3.5
4.0
4.5
5.0
5.5
6.0
S D S/2
Technical Data
Moving end
91 H R
Fixed end
108
HF = H + 60
H - 108
R
-0 H +25
150 410
200 510
250 610
300 710
350 810
400 910
500 1110
600 1310 750 2070
15050 15150 19850
Part No.
Bi
[mm]
Ba
[mm]
15050 15150
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
15050 15150
[kg/m] [kg/m]
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275
80 95 105 117 130 143 155 168 180 193 205 218 230 243 255 268 280 293 305
3,85 3,95 4,00 4,05 4,18 4,31 4,38 4,51 4,58 4,69 4,80 4,91 4,93 5,04 5,10 5,24 5,32 5,41 5,52
3,84 3,88 3,92 3,96 4,00 4,07 4,10 4,17 4,20 4,26 4,31 4,37 4,38 4,43 4,47 4,53 4,58 4,62 4,68
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
343 355 368 380 393 405 418 430 443 455 468 480 493 505 518 530 543 555 568 580 630
5,80 5,85 6,03 6,18 6,19 6,20 6,29 6,49 6,64 6,80 6,86 6,93 6,95 7,08 7,16 7,22 7,24 7,28 7,44 7,92 8,12
4,82 4,84 4,93 5,01 5,02 5,02 5,06 5,16 5,24 5,31 5,35 5,38 5,39 5,46 5,49 5,52 5,53 5,56 5,63 5,87 5,97
15050. 15150. 27. R.0
15050. 15150. 53. R.0
15050. 15150. 28. R.0 287 318 5,54 4,69 15050. 15150. 55. R.0 15050. 15150. 30. R.0 300 330 5,76 4,80 15050. 15150. 60. R.0 Available bending radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 Supplement Part No. with required radius (R). Example: 15050.30.300.0
2

page 7.163

15050 15150 19850
fully enclosed

Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
19850
[kg/m]
Part No.
fully enclosed
Bi
[mm]
Ba
[mm]
19850
[kg/m]
19850. 07. R.0 19850. 10. R.0 19850. 12. R.0 19850. 15. R.0 19850. 17. R.0 19850. 20. R.0
75 100 125 150 175 200
105 130 155 180 205 230
4,46 4,74 5,10 5,53 5,88 6,11
19850. 25. R.0 19850. 27. R.0 19850. 30. R.0 19850. 35. R.0 19850. 40. R.0 19850. 46. R.0
250 275 300 350 400 462
280 305 330 380 430 493
6,83 7,26 7,49 8,24 9,20 9,66
Available bending radii R [mm] 200 | 250 | 300 | 350 | 400 | 500 | 600 Supplement Part No. with required radius (R). Example: 19850.30.300.0
Dimensioning

15050. 30. 300. 0 15150. 30. 300. 0 19850. 30. 300. 0
Ba Bi
72 max.


108
80
15050 15150 19850

Part No.

Bi
[mm]
Part No.

Bi
[mm]
15050. 15150. 15 QZ.R.0 15 QE.R.0 15 Q. R.0 150 15050. 15150. 16 QZ.R.0 16 QE.R.0 16 Q. R.0 162 15050. 15150. 17 QZ.R.0 17 QE.R.0 17 Q. R.0 175 15050. 15150. 18 QZ.R.0 18 QE.R.0 18 Q. R.0 187 15050. 15150. 20 QZ.R.0 20 QE.R.0 20 Q. R.0 200 15050. 15150. 21 QZ.R.0 21 QE.R.0 21 Q. R.0 212 15050. 15150. 22 QZ.R.0 22 QE.R.0 22 Q. R.0 225 15050. 15150. 23 QZ.R.0 23 QE.R.0 23 Q. R.0 237 15050. 15150. 25 QZ.R.0 25 QE.R.0 25 Q. R.0 250 15050. 15150. 26 QZ.R.0 26 QE.R.0 26 Q. R.0 262 15050. 15150. 27 QZ.R.0 27 QE.R.0 27 Q. R.0 275 15050. 15150. 28 QZ.R.0 28 QE.R.0 28 Q. R.0 287 15050. 15150. 30 QZ.R.0 30 QE.R.0 30 Q. R.0 300 15050. 15150. 31 QZ.R.0 31 QE.R.0 31 Q. R.0 312 15050. 15150. 15050. 15150. 15050. 15150. 15050. 15150. 32 QZ.R.0 33 QZ.R.0 35 QZ.R.0 36 QZ.R.0 32 QE.R.0 33 QE.R.0 35 QE.R.0 36 QE.R.0 32 Q. R.0 33 Q. R.0 35 Q. R.0 36 Q. R.0 325 337 350 362
15050. 15150. 41 QZ.R.0 41 QE.R.0 41 Q. R.0 412 15050. 15150. 42 QZ.R.0 42 QE.R.0 42 Q. R.0 425 15050. 15150. 43 QZ.R.0 43 QE.R.0 43 Q. R.0 437 15050. 15150. 45 QZ.R.0 45 QE.R.0 45 Q. R.0 450 15050. 15150. 46 QZ.R.0 46 QE.R.0 46 Q. R.0 462 15050. 15150. 47 QZ.R.0 47 QE.R.0 47 Q. R.0 475 15050. 15150. 48 QZ.R.0 48 QE.R.0 48 Q. R.0 487 15050. 15150. 50 QZ.R.0 50 QE.R.0 50 Q. R.0 500 15050. 15150. 51 QZ.R.0 51 QE.R.0 51 Q. R.0 512 15050. 15150. 52 QZ.R.0 52 QE.R.0 52 Q. R.0 525 15050. 15150. 53 QZ.R.0 53 QE.R.0 53 Q. R.0 537 15050. 15150. 55 QZ.R.0 55 QE.R.0 55 Q. R.0 550 15050. 15150. 60 QZ.R.0 60 QE.R.0 60 Q. R.0 600
15050. 15150. 37 QZ.R.0 37 QE.R.0 37 Q. R.0 375 15050. 15150. 38 QZ.R.0 38 QE.R.0 38 Q. R.0 387 QuickLock crossbars: inner widths from 150 mm possible! 15050. 15150. 40 QZ.R.0 40 QE.R.0 40 Q. R.0 400 Available bending radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 Supplement Part No. with required radius (R). Example: 15050.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q
15050 15150 19850
...10 dB(A)
...NC-Version

With pads
NC

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
S15050. S15150. S15050. S15150.
05. R.0 50 S15050. S15150. 06. R.0 65 S15050. S15150.
31. R.0 312 32. R.0 325
15050. 15150. 15050. 15150.
05. R.0.NC 50 15050. 15150. 06. R.0.NC 65 15050. 15150.
31. R.0.NC 312 32. R.0.NC 325
S15050. S15150. S19850. 07. R.0 75 S15050. S15150. 33. R.0 337 S15050. S15150. 08. R.0 87 S15050. S15150. S19850. 35. R.0 350 S15050. S15150. S19850. 10. R.0 100 S15050. S15150. S15050. S15150. 11. R.0 112 S15050. S15150. S15050. S15150. S19850. 12. R.0 125 S15050. S15150. 36. R.0 362 37. R.0 375 38. R.0 387
15050. 15150. 19850. 07. R.0.NC 75 15050. 15150. 33. R.0.NC 337 15050. 15150. 08. R.0.NC 87 15050. 15150. 19850. 35. R.0.NC 350 15050. 15150. 19850. 10. R.0.NC 100 15050. 15150. 15050. 15150. 11. R.0.NC 112 15050. 15150. 15050. 15150. 19850. 12. R.0.NC 125 15050. 15150. 36. R.0.NC 362 37. R.0.NC 375 38. R.0.NC 387
S15050. S15150. 13. R.0 137 S15050. S15150. S19850. 40. R.0 400 S15050. S15150. S19850. 15. R.0 150 S15050. S15150. 41. R.0 412 S15050. S15150. 16. R.0 162 S15050. S15150. S15050. S15150. S19850. 17. R.0 175 S15050. S15150. S15050. S15150. 18. R.0 187 S15050. S15150. 42. R.0 425 43. R.0 437 45. R.0 450
15050. 15150. 13. R.0.NC 137 15050. 15150. 19850. 40. R.0.NC 400 15050. 15150. 19850. 15. R.0.NC 150 15050. 15150. 41. R.0.NC 412 15050. 15150. 16. R.0.NC 162 15050. 15150. 15050. 15150. 19850. 17. R.0.NC 175 15050. 15150. 15050. 15150. 18. R.0.NC 187 15050. 15150. 42. R.0.NC 425 43. R.0.NC 437 45. R.0.NC 450
S15050. S15150. S19850. 20. R.0 200 S15050. S15150. S19850. 46. R.0 462 S15050. S15150. 21. R.0 212 S15050. S15150. 47. R.0 475 S15050. S15150. 22. R.0 S15050. S15150. 23. R.0 S15050. S15150. S19850. 25. R.0 S15050. S15150. 26. R.0 225 237 250 262 S15050. S15150. S15050. S15150. S15050. S15150. S15050. S15150. 48. R.0 50. R.0 51. R.0 52. R.0 487 500 512 525
15050. 15150. 19850. 20. R.0.NC 200 15050. 15150. 19850. 46. R.0.NC 462 15050. 15150. 21. R.0.NC 212 15050. 15150. 47. R.0.NC 475 15050. 15150. 22. R.0.NC 15050. 15150. 23. R.0.NC 15050. 15150. 19850. 25. R.0.NC 15050. 15150. 26. R.0.NC 225 237 250 262 15050. 15150. 15050. 15150. 15050. 15150. 15050. 15150. 48. R.0.NC 50. R.0.NC 51. R.0.NC 52. R.0.NC 487 500 512 525
S15050. S15150. S19850. 27. R.0 275 S15050. S15150.
53. R.0 537
15050. 15150. 19850. 27. R.0.NC 275 15050. 15150.
53. R.0.NC 537 55. R.0.NC 550 60. R.0.NC 600
S15050. S15150. 28. R.0 287 S15050. S15150. 55. R.0 550 15050. 15150. 28. R.0.NC 287 15050. 15150. S15050. S15150. S19850. 30. R.0 300 S15050. S15150. 60. R.0 600 15050. 15150. 19850. 30. R.0.NC 300 15050. 15150. Available bending radii R [mm] 150* | 200 | 250 | 300 | 350 | 400 | 500 | 600 *not available for e-tubes Supplement Part No. with required radius (R). Example: S15050.30.300.0 or 15050.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S"

15050 15150 19850

5
14 14 14 14 56 4,5 40
min.40/16
80.1.1
80.3.1
521.X
80.4.1

18


8

3,5 10,5
18


40
80

15050 15150 19850
5
14 14 14 14 56 4,5 40
min.40/16
80.2.1
521.X
521.X
80.5.1
8 4

18
8 4

18
4,5
X -1

Width X [mm] 050 065 075 100
40
520.225 521.225 520.250 521.250 520.300 521.300 520.450 521.450
520.065 521.065 150 520.075 521.075 175 520.100 521.100 200
520.150 521.150 250 520.175 521.175 300 520.200 521.200 450
80
15050 15150 19850

7 7
min.40/16
517
515
4,5
421.X
519
T803M
10 3
509 519

6 12
505 515
12 4

22
4,5

X-8
507 517
Shelf 420.X

Width X [mm] 018 023 025 028 033 043
420.18 420.23 420.25 420.28 420.33 420.43
421.18 421.23 421.25 421.28 421.33 421.43
Width X [mm] 050 062 075 088 100 125
unassembled
assembled
420.50 420.62 420.75 420.88 420.100 420.125
421.50 421.62 421.75 421.88 421.100 421.125
Width X [mm] 150 175 187 200
unassembled
80
assembled
420.150 420.175 420.187 420.200
421.150 421.175 421.187 421.200

15050 15150 19850
14
4,5
7 7
512
513
421.X
520
514
518
490.27
80
min.40/16
8 8
503 513
Works like middle plate, for applications exposed 510 520 to very high humidity (> 85%).
21
Side plate 502

502 512

22 4
504 514

For applications exposed to very high humidity (> 85%). Extra retention force by asymmetric claws. Ensure proper alignment. Tip: one Locking separator per e-chain link for better mounting.
22
508 518

9 27
Rollclip
15050 15150 19850

Fixed end 150500/198500...1
125
Moving end 150500/198500...2

125
Frontal view of KMA

66
Moving end
Bi + 37 Bi + 20 Bi + 37 Bi +20 Bi + 20 Bi Bi Bi
45
45
9
45
20
35
9 / t=11,2
35
20
45
Fixed end
Width Part No. full set index pivoting (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. 150500. 150500. Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. 150500. 150500.
Bi
[mm]
05. 12.C 50 06. 12.C 65 150500. 198500. 07. 12.C 75 150500. 08. 12.C 87 150500. 198500. 10. 12.C 100 150500. 11. 12.C 112 150500. 198500. 12. 12.C 125 150500. 13. 12.C 137 150500. 198500. 15. 12.C 150 150500. 16. 12.C 162 150500. 198500. 17. 12.C 175 150500. 18. 12.C 187 150500. 198500. 20. 12.C 200 150500. 150500. 21. 12.C 212 22. 12.C 225
31. 12.C 312 32. 12.C 325 337 350 362
150500. 33. 12.C 150500. 198500. 35. 12.C 150500. 36. 12.C 150500. 37. 12.C 150500.
150500. 23. 12.C 237 150500. 198500. 25. 12.C 250 150500. 26. 12.C 262 150500. 198500. 27. 12.C 275 150500. 28. 12.C 287 150500. 198500. 30. 12.C 300

Moving end 151500/199500...2
125
15050 15150 19850
Fixed end 151500/199500...1

125
Frontal view of KMA

66
Moving end
20
35
9 / t=11,2
35
20
Fixed end
Width Part No. full set index locking (+ C-profile option) 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. 151500. 151500. Bi
[mm]
Width Part No. full set index locking (+ C-profile option) 31. 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55. 60. 151500. 151500.
Bi
[mm]
05. 12.C 50 06. 12.C 65 151500. 199500. 07. 12.C 75 151500. 08. 12.C 87 151500. 199500. 10. 12.C 100 151500. 11. 12.C 112 151500. 199500. 12. 12.C 125 151500. 13. 12.C 137 151500. 199500. 15. 12.C 150 151500. 16. 12.C 162 151500. 199500. 17. 12.C 175 151500. 18. 12.C 187 151500. 199500. 20. 12.C 200 151500. 151500. 21. 12.C 212 22. 12.C 225
31. 12.C 312 32. 12.C 325 337 350 362
151500. 33. 12.C 151500. 199500. 35. 12.C 151500. 36. 12.C 151500. 37. 12.C 151500.
151500. 23. 12.C 237 151500. 199500. 25. 12.C 250 151500. 26. 12.C 262 151500. 199500. 27. 12.C 275 151500. 28. 12.C 287 151500. 199500. 30. 12.C 300
15050 15150 19850
Bi 1
Bi 2
Bi 3
Order example - 3 chambers 15050.Bi1 / Bi2 / Bi3.R.0 = 15050.10 / 20 / 10.200.0 Extension links: single-part order: 522.R. (please indicate radius)



79,5 +1
25,5
11
35
20
E4/light 150501515019850 ore options M
15050 15150 19850

or side-mounted applications F erves as a clip-on, lateral guide for hoses and cables on e-chains S
Order example here: inner width (
Bi 15)0
Locking clip, to open along inner radius Z : " " 15050.15.B12.200Z.R.0 Locking clip, to open along outer radius " E": 15050.15.B12.200E.R.0
he loops can be adjusted as required T tylish and economical S ompatible with many E4 e-chains C ne clip and one locking band are needed for each e-chain link O
Part No.
Form
Locking clip, comprising a locking element 450.B12 450.B12.200 Locking band, comprising a locking element and band; 12 x 1,5 x 0 2 mm

lC amps, tiewrap plates, nuggets and plug-in clips. he complete chainfix range with many T order options from page 10.1

or support of the lower run. iS mple one-piece F support trays according to your requirements and specification from page 9.70
15050 15150 19850

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 150 242 550 910 209 200 242 800 1274 409 250 242 950 1638 509 300 242 1200 2002 709 350 242 1550 2457 1009 400 242 1700 2730 1109
500 242 2175 3458 1484
600* * * * *
*R600 not suitable for long travel applications. Please consult igus

Travels up to 800 m
vmax 10 m/s
page 9.85
Travels up to 800 m
vmax 6,0 m/s
page 9.88

Travels 50 m
vmax 1,5 m/s
upon request
Specialty:
page 9.97
from page 9.76
HRI

BRa 40 29 BRi Ba + 4 Ba Bi 2 11,5
15050 15150 19850

.05 .06 .07 .08 84 99 109 121 134 146 159 171 184 196 209 221 234 246 259 271 284 296 309 321 334 346 359 371 384 396 409 421 434 446 459 471 484 496 509 521 534 546 559 571 584 634 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.700 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.675 960.50.700 960.50.700 960.50.750
ha
HRi 2 x ha 108
HRa = 236
.10
51,5
.11 .12 .13
M8 x20
18,4
.15 .16
18 8
.17 .18
.20 .21 .22 .23 .25 .26 .27
page 9.16
.28 .30 .31
975.30.SL
.32 .33 .35 .36 .37
.38 .40 .41 .42
Part No. 975.30.SLA
.43 .45 .46 .47 .48
nMon = nRi + 1
nRi x 2000 mm
.50 .51 .52 .53
.55
from page 9.38

.60
15050 15150 19850


15050.30.R.0
Crossbar every link
S15050.30.R.0
Crossbar every link
15050.30QZ.R.0 15050.30QE.R.0 15050.30Q.R.0

15150.30.R.0
S15150.30.R.0
15150.30QZ.R.0 15150.30QE.R.0 15150.30Q.R.0
19850.30.R.0
e-tube, closed
S19850.30.R.0
e-tube, closed

15050.30Q.R.0.NC
15050.30Q.R1/R2.0
15050.30Q.R.0.XXL
15050.30Q.R.0.ESD
S15050.30.R.0.NC
15050.30Q.R.0.NC
19850.30.R.0.HT.NC
15050.30.R.0.ESD.NC
15050.30Q.R1/R2.0
19850.30.R1/R2.0.HT 15050.30.R1/R2.0.ESD
S15050.30.R.0.XXL
15050.30Q.R.0.XXL
S15050.30.R.0.HT
19850.30.R.0.HT.NC
19850.30.R1/R2.0.HT
S15050.30.R.0.ESD
15050.30Q.R.0.ESD
15050.30.R.0.ESD.NC 15050.30.R1/R2.0.ESD

15050 15150 19850


NC
+25% 7m

15150.30.R.0.NC 15150.30.R1/R2.0 15150.30.R.0.XXL 19850.30HT.R.0 15150.30.R.0.ESD


19850.30HTE.R.0
Lid only




e-chain (3,0 m)
15050.30.300.0 150500.30.12.C 2 x 80.1.1
Order key
15050.30.300.0
Color
black white*
Color


7.233
15250 15350
E4/light Series 1525015350 Introduction

NEW in this catalog
86
"Light Design", very large, new inner height

All-sides attachment When to use Series 1525015350: If weight and price reduction as well as a compromise in strength is needed If an e-chain /e-tube with an inner height of 86 mm is required If inner widths up to 400 mm are required For unsupported lengths up to 4,6 m and fill weights up to 54 kg/m For long travels up to 250 m Also suitable for side-mounted, vertical standing or hanging applications
When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required (46 dB(A)) Series E6.80, page 8.88 If larger unsupported lengths are required in side-mounted applications Series E4.80, page 7.96 If increased unsupported lengths and longer travels are required Series E4.80, page 7.96 If high fill weights and/or stiff cables and hoses are used Series 15050, page 7.216 If chip protection is necessary Series 19850, page 7.216


7.234
E4/light Series 1525015350 Dimensions Unsupported

HF FLG
15250 15350
75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
H S (FLG) S (FLB)
FLB
FLG
FLB
4.0
4.5
5.0
5.5
6.0
S D S/2
Technical Data
Moving end
91 H R
Fixed end
108
HF = H + 60
H - 108
R
-0 H +25
150 410
200 510
250 610
300 710
350 810
400 910
500 1110
600 1310 750 2070
15250 15350
Part No.
Bi
[mm]
Ba
[mm]
15250 15350
[kg/m] [kg/m]
Part No.
Bi
[mm]
Ba
[mm]
15250 15350
[kg/m] [kg/m]
15250. 15350. 05. 15250. 15350. 06.
R.0 R.0
50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212
76 94 101 114 126 134 139 151 164 176 189 194 201 214 226 239
3,64 3,72 3,74 3,79 3,84 3,87 3,88 3,95 3,98 4,04 4,06 4,11 4,12 4,15 4,23 4,26
3,56 3,60 3,61 3,63 3,65 3,67 3,68 3,71 3,73 3,75 3,76 3,79 3,80 3,81 3,85 3,86
15250. 15350. 23. R.0 15250. 15350. 237. R.0 15250. 15350. 25. R.0 15250. 15350. 262. R.0 15250. 15350. 28. 15250. 15350. 29. 15250. 15350. 30. R.0 R.0 R.0
225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
251 264 276 289 301 314 326 339 351 364 376 389 401 414 426
4,32 4,34 4,42 4,47 4,51 4,53 4,61 4,63 4,69 4,73 4,87 4,92 4,97 5,01
3,89 3,90 3,94 3,97 3,99 4,00 4,04 4,05 4,08 4,10 4,17 4,20 4,22 4,24
15250. 15350. 07. R.0 15250. 15350. 087. R.0 15250. 15350. 10. R.0 15250. 15350. 11. R.0 15250. 15350. 112. R.0 15250. 15350. 12. R.0 15250. 15350. 137. R.0 15250. 15350. 15. R.0 15250. 15350. 162. R.0 15250. 15350. 17. R.0 15250. 15350. 18. R.0 15250. 15350. 187. R.0 15250. 15350. 20. R.0 15250. 15350. 212. R.0
15250. 15350. 312. R.0 15250. 15350. 325. R.0 15250. 15350. 337. R.0 15250. 15350. 350. R.0 15250. 15350. 362. R.0 15250. 15350. 375. R.0 15250. 15350. 387. R.0 15250. 15350. 400. R.0
5,05 4,26 kg
2

page 7.163

15250 15350
Circular movements (also with reverse bending radius "RBR") possible
Dimensioning

15250. 30. 300. 0 15350. 30. 300. 0
Ba Bi
75 max.
15250.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, color black 15350.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, color black

More order examples, variations and configurations
page 7.248
108
86
15250 15350

Part No.

Bi
[mm]
Part No.

Bi
[mm]
15250. 15350. 10. QZ.R.0 10. QE.R.0 10. Q. R.0 15250. 15350. 11. QZ.R.0 11. QE.R.0 11. Q. R.0 15250. 15350. 112.QZ.R.0 112.QE.R.0 112.Q. R.0 15250. 15350. 12. QZ.R.0 12. QE.R.0 12. Q. R.0 15250. 15350. 137.QZ.R.0 137.QE.R.0 137.Q. R.0 15250. 15350. 15. QZ.R.0 15. QE.R.0 15. Q. R.0 15250. 15350. 162.QZ.R.0 162.QE.R.0 162.Q. R.0 15250. 15350. 17. QZ.R.0 17. QE.R.0 17. Q. R.0 15250. 15350. 18. QZ.R.0 18. QE.R.0 18. Q. R.0 15250. 15350. 187.QZ.R.0 187.QE.R.0 187.Q. R.0 15250. 15350. 20. QZ.R.0 20. QE.R.0 20. Q. R.0 15250. 15350. 212.QZ.R.0 212.QE.R.0 212.Q. R.0 15250. 15350. 23. QZ.R.0 23. QE.R.0 23. Q. R.0 15250. 15350. 237.QZ.R.0 237.QE.R.0 237.Q. R.0 15250. 15350. 25. QZ.R.0 25. QE.R.0 25. Q. R.0 15250. 15350. 262.QZ.R.0 262.QE.R.0 262.Q. R.0
100 108 112 125 137 150 162 168 175 187 200 212 225 237 250 262
15250. 15350. 28. QZ.R.0 28. QE.R.0 15250. 15350. 29. QZ.R.0 29. QE.R.0 15250. 15350. 30. QZ.R.0 30. QE.R.0 15250. 15350. 312.QZ.R.0 312.QE.R.0 15250. 15350. 325.QZ.R.0 325.QE.R.0 15250. 15350. 337.QZ.R.0 337.QE.R.0 15250. 15350. 350.QZ.R.0 350.QE.R.0 15250. 15350. 362.QZ.R.0 362.QE.R.0 15250. 15350. 375.QZ.R.0 375.QE.R.0 15250. 15350. 387.QZ.R.0 387.QE.R.0 15250. 15350. 400 QZ.R.0 400 QE.R.0
28. Q. R.0 29. Q. R.0 30. Q. R.0 312.Q. R.0 325.Q. R.0 337.Q. R.0 350.Q. R.0 362.Q. R.0 375.Q. R.0 387.Q. R.0 400 Q. R.0
275 287 300 312 325 337 350 362 375 387 400
Available bending radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 Supplement Part No. with required radius (R). Example: 15250.30QZ.300.0 For e-chains with QuickLock crossbar supplement Part No. with required Index QZ / QE / Q Part No. 15250.30QZ.300.0 = QuickLock crossbar for inner radius
Part No. 15250.30QE.300.0 = QuickLock crossbar for outer radius Part No. 15250.30Q .300.0 = QuickLock crossbar for both radii
15250 15350
...10 dB(A)
...NC-Version

With pads
NC

Bi
[mm]
Bi
[mm]
With pads
NC-Version
Bi
[mm]
NC-Version
Bi
[mm]
S15250. S15350. 05. R.0 50 S15250. S15350. 06. R.0 68 S15250. S15350. 07. R.0 75 S15250. S15350. 087. R.0 87
S15250. S15350. 23. R.0 225 S15250. S15350. 237. R.0 237 S15250. S15350. 25. R.0 250 S15250. S15350. 262. R.0 262
15250. 15350.05. R.0.NC 50 15250. 15350.06. R.0.NC 68 15250. 15350.07. R.0.NC 75 15250. 15350.087.R.0.NC 87
15250. 15350.23. R.0.NC 225 15250. 15350.237.R.0.NC 237 15250. 15350.25. R.0.NC 250 15250. 15350.262.R.0.NC 262
S15250. S15350. 10. R.0 100 S15250. S15350. 28. R.0 275 S15250. S15350. 11. R.0 108 S15250. S15350. 29. R.0 287 S15250. S15350. 112. R.0 112 S15250. S15350. 30. R.0 300 S15250. S15350. 12. R.0 125 S15250. S15350. 312. R.0 312 S15250. S15350. 137. R.0 137 S15250. S15350. 325. R.0 325 S15250. S15350. 15. R.0 150 S15250. S15350. 337. R.0 337 S15250. S15350. 162. R.0 162 S15250. S15350. 350. R.0 350 S15250. S15350. 17. R.0 168 S15250. S15350. 362. R.0 362 S15250. S15350. 18. R.0 175 S15250. S15350. 375. R.0 375 S15250. S15350. 187. R.0 187 S15250. S15350. 387. R.0 387 S15250. S15350. 20. R.0 200 S15250. S15350. 400. R.0 400 S15250. S15350. 212. R.0 212
15250. 15350.10. R.0.NC 100 15250. 15350.28. R.0.NC 275 15250. 15350.11. R.0.NC 108 15250. 15350.29. R.0.NC 287 15250. 15350.112.R.0.NC 112 15250. 15350.30. R.0.NC 300 15250. 15350.12. R.0.NC 125 15250. 15350.312.R.0.NC 312 15250. 15350.137.R.0.NC 137 15250. 15350.325.R.0.NC 325 15250. 15350.15. R.0.NC 150 15250. 15350.337.R.0.NC 337 15250. 15350.162.R.0.NC 162 15250. 15350.350.R.0.NC 350 15250. 15350.17. R.0.NC 168 15250. 15350.362.R.0.NC 362 15250. 15350.18. R.0.NC 175 15250. 15350.375.R.0.NC 375 15250. 15350.187.R.0.NC 187 15250. 15350.387.R.0.NC 387 15250. 15350.20. R.0.NC 200 15250. 15350.400.R.0.NC 400 15250. 15350.212.R.0.NC 212
Available bending radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 Supplement Part No. with required radius (R). Example: S15250.30.300.0 or 15250.30.300.0.NC For e-chains with noise dampening pads supplement Part No. with required index "S" Example: Part No. S15250.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement Part No. with required index "NC" Example: Part No. 15250.30.300.0.NC = e-chain (crossbars every link) without pretension

15250 15350

5
14 14 14 14 56 3,4 43
86.1.1
86.3.1
3210.X
86.4.1

18

Separator, narrow base unassembled 86.3 assembled 86.3.1

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available
for QuickLock crossbars.

18

Asymmetrical separator, for defined distance. No additional spacers necessary for e-chains .
43
86

15250 15350
5
14 14 14 14 56 3,4 43
86.2.1
3210.X
3210.X
86.5.1

14
easy cable assembly (slight grip).
8 4

Notch separator for the new notch crossbar, with scaling on the notch crossbars. For exact positioning in e-chains .
18
Recommended for side-mounted applications.

3,4
X -1

43
86
15250 15350
E4/light 1525015350 KMA mounting brackets pivoting


125

125
Frontal view of KMA

66
Moving end
45
45
9
45
20
35
9 / t=11,2
35
20
45
Fixed end
Width Part No. full set index pivoting (+ C-profile option) .05 .06 .07 .087 .10 .11 .112 .12 .137 .15 .162 .17 .18 .187 .20 .212 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 05. 12.C 06. 12.C 07. 12.C 087. 12.C 10. 12.C 11. 12.C 112. 12.C 12. 12.C 137. 12.C 15. 12.C 162. 12.C 17. 12.C 18. 12.C 187. 12.C 20. 12.C 212. 12.C Bi
[mm]
Width Part No. full set index pivoting (+ C-profile option) .23 .237 .25 .262 .28 .29 .30 .312 .325 .337 .350 .362 .375 .387 .400 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 152500. 23. 12.C 237. 12.C 25. 12.C 262. 12.C 28. 12.C 29. 12.C 30. 12.C 312 12.C 325. 12.C 337. 12.C 350. 12.C 362 12.C 375. 12.C 387. 12.C 400. 12.C
Bi
[mm]
50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212
225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
E4/light 1525015350 KMA mounting brackets locking

125
15250 15350

125
Frontal view of KMA

66
Moving end
20
35
9 / t=11,2
35
20
Fixed end
Width Part No. full set index locking (+ C-profile option) .05 .06 .07 .087 .10 .11 .112 .12 .137 .15 .162 .17 .18 .187 .20 .212 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 05. 12.C 06. 12.C 07. 12.C 087. 12.C 10. 12.C 11. 12.C 112. 12.C 12. 12.C 137. 12.C 15. 12.C 162. 12.C 17. 12.C 18. 12.C 187. 12.C 20. 12.C 212. 12.C Bi
[mm]
Width Part No. full set index locking (+ C-profile option) .23 .237 .25 .262 .28 .29 .30 .312 .325 .337 .350 .362 .375 .387 .400 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 153500. 23. 12.C 237. 12.C 25. 12.C 262. 12.C 28. 12.C 29. 12.C 30. 12.C 312 12.C 325. 12.C 337. 12.C 350. 12.C 362 12.C 375. 12.C 387. 12.C 400. 12.C
Bi
[mm]
50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212
225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
15250 15350
E4/light Series 1525015350 More options

Suitable for hoses with a maximum outer diameter of 115 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar Part No. single part 385.18.RD115 for snap-open crossbars or Form round round attached directly on the side link Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : 15250.10/15RHDE115/10.R.0
Max [mm] hose 115
385.15.RHD115 115

385.02
Option 385.03 Bi Option Bi-37,5 mm
Option
Option
Hinged crossbars
Typically e-chain crossbars are completely removable. For cases where the snap-open crossbars have to remain at the open link of the e-chain , a hinged design has been developed Please consult igus for design assistance Hinged crossbar: Part No. 385.02

Order example (here: inner width Bi 150) 15250.15.Z.R.0 = 15250.15.01.R.0 Supplement Index "Z" with required option number , , or
E4/light Series 1525015350 e-chain accessories
15250 15350


System E4 e-chain - can be filled with cables of diameters up to 100 mm
15250 15350
Series 1525015350 Dimensions Long travels

S S/2 S/2
D2 K2
Moving end
Fixed end
H2

R H2 D2+25 K2 CL 150 242 550 910 209 200 242 800 1274 409 250 242 950 1638 509 300 242 1200 2002 709 350 242 1550 2457 1009 400 242 1700 2730 1109
500 242 2175 3458 1339
600* * * * *
*R600 not suitable for long travel applications. Please consult igus

Travels up to 800 m
vmax 10 m/s
page 9.85
Travels up to 800 m
vmax 6,0 m/s
page 9.88

Travels 50 m
vmax 1,5 m/s
upon request
Specialty:
page 9.97
from page 9.76
HRI

BRa 40 29 BRi Ba + 4 Ba Bi 2 11,5
15250 15350

.05 .06 .07 80 98 105 118 130 138 143 155 168 180 193 198 205 218 230 243 255 268 280 293 305 318 330 343 355 368 380 393 405 418 430 960.50.200 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550
ha
HRi 2 x ha
HRa = 236
108
.087
51,5
.10 .11 .112
M8 x20
18,4
.12 .137
18 8
.15 .162 .17 .18 .187 .20 .212 .23
page 9.16
.237 .25 .262
975.30.SL
.28 .29 .30 .312
.325 .337 .350 .362
Part No. 975.30.SLA
.375 .387 .400
nMon = nRi + 1
nRi x 2000 mm
from page 9.38

15250 15350


15250.30.R.0
Crossbar every link
S15250.30.R.0
Crossbar every link
15250.30QZ.R.0 15250.30QE.R.0 15250.30Q.R.0

15350.30.R.0
S15350.30.R.0
15350.30QZ.R.0 15350.30QE.R.0 15350.30Q.R.0

Low-noise option Low-noise option QuickLock crossbar NCVersion RBRVersion XXLMaterial ESDMaterial S15250.30Q.R.0 QuickLock crossbar S15250.30Q.R.0 NCVersion S15250.30.R.0.NC RBRVersion XXLMaterial S15250.30.R.0.XXL ESDMaterial S15250.30.R.0.ESD
15250.30Q.R.0.NC
15250.30Q.R1/R2.0
15250.30Q.R.0.XXL
15250.30Q.R.0.ESD
S15250.30.R.0.NC
15250.30Q.R.0.NC
15250.30.R.0.ESD.NC
15250.30Q.R1/R2.0
15250.30.R1/R2.0.ESD
S15250.30.R.0.XXL
15250.30Q.R.0.XXL
S15250.30.R.0.ESD
15250.30Q.R.0.ESD
15250.30.R.0.ESD.NC 15250.30.R1/R2.0.ESD

15250 15350

NC
+25% 7m
15250.30.R.0.NC 15250.30.R1/R2.0 15250.30.R.0.XXL 15250.30.R.0.ESD

Crossbar every link Crossbar every link Crossbar every link Crossbar every link
15350.30.R.0.NC 15350.30.R1/R2.0 15350.30.R.0.XXL 15350.30.R.0.ESD

Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link

(2-5 Werktage mit Expresszuschlag)

**Seitenbnder aus XXL-Material

e-chain (3,0 m)
15250.30.300.0 152500.30.12.C 2 x 86.2.1
Order key
15250.30.300.0
Color
black white*
Color


7.250
E4/00
E4.1-predecessor for smooth running and easy assembly
7.251
For new constructions we recommend: System E4.1 from page 7.6
E4/00 - The E4.1predecessor for smooth running and easy assembly

E4/00 (pronounced: E4-hundred) - Its "inner link - outer link" design makes it easy to assemble and disassemble on site. The "noise buffer" design feature reduces operating noises noticeably. The system E4/00 is furthermore available from stock Typical industries and applications Robotics and handling Material handling Freezing environment Construction machinery Machine tools Woodworking machinery Machines of all kinds Semicon Cleanroom Welding machines Gerneral machinery
IPA Certificate, Cleanroom ISO Class 3 (DIN 146441) at v = 1 m/s for Series 280.10.100.0 tested with igus chainflex cables

ESD/ATEX upon request Low-noise due to special rubber pads design System E4/00 proved for long travels System E4 4-piece design link
7.252
Long unsupported spans, high stability
Quiet and strong - ideal for handling applications
Sturdy design for construction machines
Next Page
7.253
E4/00
System E4/00 | Excellent stability

Noise absorbing buffer Can be opened from both sides Material igumid G Lateral glide -40/+120C surfaces
E4/00: e-chains with a 4-piece design link

Lowest noise in its class Further noise reduction with rubber pads (Series E4/101) Broad application spectrum Numerous interior separation possibilities Broad system of modular accessories Widths up to 3000 mm using extension links Maximum stability in the igus range
Can be opened along both radii Max. travel: 200 - 400 m You can find more technical data about the material, chemical resistance, temperatures Inner/-outer link principle, easy to assemble Design, from page 1.38
Selection table
Series Inner height hi [mm] Inner width Bi [mm] Outer width Ba [mm] Outer height ha [mm] Bending radius R [mm] Unsupported length max. [m] page

220 280 380 400 600 640 28 32 42 56 108 112 40 - 300 50 - 400 50 - 400 50 - 600 200 - 600 87 - 562 60 - 320 73 - 423 76 - 426 84 - 634 252 - 652 139 - 614 42 54 64 84 140 140 55 - 250 63 - 300 75 - 350 135 - 500 200 - 1000 200 - 1000 2,00 3,00 3,80 4,50 7,00 7,00 7.256 7.264 7.274 7.284 7.294 7.302

290 390 410 601 32 42 56 108 50 - 400 50 - 400 50 - 600 200 - 600 73 - 423 76 - 426 84 - 634 252 - 652 54 64 84 140 63 - 300 75 - 350 135 - 500 200 - 1000 3,00 3,80 4,50 7,00 7.264 7.274 7.284 7.294
e-tubes
R760 R770 R780 R880 R608 28 32 42 56 108 50 - 300 50 - 300 50 - 300 75 - 462 200 - 500 70 - 320 73 - 323 76 - 326 109 - 497 252 - 552 42 54 64 84 140 75 - 250 125 - 300 125 - 350 150 - 500 250 - 1000 2,00 3,00 3,80 4,50 7,00 7.256 7.264 7.274 7.284 7.294
7.254
System E4/00 | Assembly instructions

System E4/00 | e-chains | Opening
System E4/00 | e-tubes | Opening 1 2
Remove crossbars - Insert screwdriver into the slot, push down, release by lever action Remove clip Insert screwdriver into the slot, release by lever action Remove lids/bottoms Insert screwdriver into the slot, release by lever action Release only one side to swivel the lid
System E4/00 | e-chains and e-tubes | Assembling
Line up two inner side links, side by side. Attach an outer side link between
Assemble crossbars Push down and snap in by using a screwdriver
Assemble clips (e-chains with
Assemble e-tube lids/bottoms Attach to the connector at an angle - Snap in
crossbars every other link) Push down and snap in
System E4/00 | e-chains and e-tubes | Separating
Remove crossbars, clips, lids and bottoms at the outer links...
...guide the screwdriver into the slot between side links and release it by levering ...
...remove the outer links to the side...
...and separate the e-chain
7.255
E4/00
220 R760
Price index
We recommend for new designs Series E4.28
page 7.28
E4/00 | Series 220 R760
28
28
Crossbars are removable along both radii Series 220 Series R760 Low noise version E4/101 Series 221 available with special rubber pads design Cleanroom test upon request ESD classification: Electrically conductive ESD/ATEX version upon request Wide, rounded plastic crossbars - cable friendly Stop dog with "brake" for noise reduction Closed and open styles can be combined Hinged snap-open removable lids along outer radius of e-tube Optimized glide pads Numerous interior separation possibilities KMA mounting brackets with attachment points on all sides Locking or pivoting mounting brackets available Integrated strain relief possible e-chains also available with
reverse bending radius "RBR"
Also available as E4/00-NC without camber: 220-NC
Opening e-chains : Remove crossbars and
clips - Insert screwdriver into the slot, push down, release by lever action
Remove lids/bottoms (e-tubes) - Insert screwdriver into the slot, release by lever action
When to use the Series 220/R760: If a low-noise version is required At very high speeds and/or accelerations For long travels For high additional loads
When not to use it: Zig-zag lift applications System E4/4, from page 7.312 For side-mounted applications System E4/4, from page 7.312 If an extrem vibration-free e-chain is necessary
Order example complete e-chain 3 m 220.300.250.0
Please indicate chain-lenghts or number of links Example: 3 m or 66 links
e-chain
nd
Series E6.29/R6.29, page 8.40/8.46
with 2 separators 2211 assembled every 2 link 1 set 2200.300.1.12
7.256
E4/00 | Series 220 R760 | Dimensions and Technical Data

Unsupported length
40
220 R760
30 20 10 8.0 6.0 4.0 2.0 1.5
R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain FLG K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
0 1.0 2.0 3.0 4.0 *if the mounting bracket location is set lower
28
FLB
HRI = Trough inner height radius in final position
FLB
1.0 0.5
S (FLG) S (FLB) S D S/2
Unsupported length FLG / FLB [m] Length of travel S [m]

6 8
Vertical, standing 5 m Side mounted, unsupp. 2 m Rotary requires further calculation Unsupported length of upper run Moving end H - 42 HF = H + 40 = upon request
Fixed end

46
Pitch = 46 mm/link
R H D K H2 K2 055* 154 125 265 112 265 063* 170 133 290 128 133 290
Links/m = 22 (1012 mm)

075 194 145 330 152 145 330 100 244 170 410 158 350 598 125 294 195 485 158 490 782 150 344 220 565 158 530 920

175 394 245 645 158 655 1104 200 444 270 725 158 730 1242 250 544 320 880 158 935 1610
D2+25 125
*not available for R760
Long travel lengths from 10 m to max. 200 m


D2 K2 Fixed end H2
R
HRI

Total length of guide trough In case of travels between 4 and 10 m we recommend a longer unsupported length.
Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
For support of the lower run - Support Tray tool kit available
page 9.70
7.257
Phone +49- (0) 22 03-96 49-800
42
System E4/00
HF
220 R760
Ba Bi
E4/00 | Series 220R760 | Product Range

Series 220 - e-chain with crossbars every link
Robust solution with crossbars every link
25 max. 28 42
igus e-chainsystems
Can be opened from two sides Removable crossbars
Part No. structure
220. 300. 250. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi
Series R760 - Fully enclosed e-tube

Fully enclosed
25 max.
28 42
Excellent cable protection against dirt Protection against hot chips (up to 900C) R Lids along the entire inner radius are completely removable. Lids along the entire outer radius are single sided snap-open with a hinge on the other side to keep them attached to the chain or completely removable.
Part No. structure
760. 300. 250. 0

igus GmbH
51147 Cologne
Fax
Low-noise! Special low-noise version with rubber pads

Series 221 - Order example 221.100.250.0 Further information: www.igus.de or phone +49-(0) 22 03-96 49-800
7.258
www.igus.de/en/220 www.igus.de/en/r760

Part No. 220.040. . . . . . . . 220/760.050. . 220.062. . . . . . . . 220.070. . . . . . . . 220./760.075. 220.087. . . . . . . . 220/760.100. . 220/760.125. . 220/760.150. . 220/760.175. . 220/760.200. . 220/760.225. . 220/760.250. . 220.275. . . . . . . . 220/760.300. . .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 40 50 62 70 75 87 100 125 150 175 200 225 250 275 300 Ba [mm] 60 70 82 90 95 107 120 145 170 195 220 245 270 295 320 220 [kg/m] 1,06 1,10 1,14 1,18 1,21 1,27 1,32 1,43 1,54 1,65 1,76 1,87 1,98 2,09 2,20 R760 [kg/m] 1,25 1,44 1,64 1,84 2,02 2,26 2,40 2,56 2,85 3,21
220 R760
Further Information: www.igus.de/en/HT Delivery time up to 4 weeks!
Phone +49- (0) 22 03-96 49-800 Part No. e-chain links, single parts
Inner side link Outer side link
Available bending radii R [mm] 055* 063* 075 100 125 150 175 200 250 Supplement Part No. with required radius. Example: 220.300. 250 .0 0 = standard color, other colors *not available for R760 page 1.39 Pitch = 46 mm/link - Links/m = 22
Single crossbar, e-chain , Part No. 225.Bi
Single lid, e-tube, Part No. 765.Bi Outer side link, single part Part No. 220.01 (suitable for all radii)
Inner side links, each left/right or outer side links, each left/right
Inner side link, single part Part No. 220.02. R Single bottom, e-tube, Part No. 766.Bi
page 7.255
3D-CAD files, pdf-downloads
www.igus.de/en/280 www.igus.de/en/290 www.igus.de/en/r770
7.259
Fax
+49- (0) 22 03-96 49-222
Inner height: 28 mm
System E4/00
e-tubes that repel hot chips, up to 850C. Some applications, depending on amount and size of the chips, can burn or melt the surface. That is no longer the case with the igus "igumid HT" material. Order example: Full e-tube made of HT*: 760.050.150.0.HT Lids made of HT: 760.050.HTE.150.0
220 R760
E4/00 | Series 220 R760 | Accessories | Interior Separation
igus e-chainsystems
e-chain
Vertical separators are used if a verticVertical separators are used if a vertical subdivision is required. In the standard configuration, a separator is mounted at every second link. Note: Observe a lateral spacing of at least 20 mm (e-tube)! Vertical separator Vertical separator for e-chains assembled Vertical separator Vertical separator 7603 for e-tubes unassembled assembled Spacer* Spacer 205.09 for e-chains assembled

e-tube
2213
215.09
221.X
2211
7613
min.20 mm
Option 1: Vertical separators and spacers

Standard separator 2201 for e-chains is used when vertical
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
2201
unassembled
2201 2211 10 3
and horizontal separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements. Vertical separator 7603 for e-tubes R760. Separators (e.g. "side mounted") for e-chains can be fixed in
7603 7613 10
their position with spacers 205.09. The available inner height will be reduced by 2 mm, per spacer and side. To avoid this, the parts can be assembled on outside of the crossbar (not for long travels)
unassembled
205.09 215.09 9 3,5
Additionally:
Side plate 2203 and full-width shelf 220.X - this option makes sense in applications with many thin cables with similar diameters. It is based upon vertical separator 2201 (7603) for the Series R760 e-tube) is put in place and the shelf is inserted into the separators slots. If no separators are desired, side plate 2203 7 must be used with the Series 220 e-chain . This solution is not
Fax
Side plate Side plate 2203 for e-chains assembled
unassembled
2203 2213
*For side-mounted applications
available for e-tubes.
igus GmbH
51147 Cologne
Full-width shelf 220.X Width X [mm] 040 050 Full-width shelf X-1 t = 2,5 062 070 075 087 Part No. unassembled 220.40 220.50 220.62 220.70 220.75 220.87 Part No. assembled 221.40 221.50 221.62 221.70 221.75 221.87 Width X [mm] 100 125 150 175 200 Part No. unassembled 220.100 220.125 220.150 220.175 220.200 Part No. assembled 221.100 221.125 221.150 221.175 221.200
7.260
220 R760
e-chain
e-tube
For use with many cables of differing diameters. e-chains and
e-tubes can be subdivided both vertically and horizontally. The shelves can be arranged elevator-shifted with different bottoms
2214
2212
2210.X
7612
min. 20 mm
Option 2: Shelves
Side plates 2204, middle plates 2202 and shelves 2200.X form the basic pattern of a shelf system. Shelves of various widths can be arranged at 3 different heights (in 5 mm increments). A middle plate 7602 is available for the e-tube. Side plates are not available for the e-tube.
Side plate
Phone +49- (0) 22 03-96 49-800
7 4
assembled Middle plate for e-chains
2214
Middle plate 2202 2212 2202
unassembled 10 4 assembled Middle plate for e-tubes unassembled 10 assembled
Width X [mm] 018 023 028 033 038 043 048
Width X [mm] 058 068 073 088 099 124 149
Part No. assembled 2210.58 2210.68 2210.73 2210.88 2210.99 2210.124 2210.149 t = 2,5 Shelf X X-7 Shelf 2200.X
page 7.255
7.261
Fax
+49- (0) 22 03-96 49-222
unassembled
2204
2204
Inner height: 28 mm
System E4/00
220 R760
E4/00 | Series 220 R760 | Accessories | Mounting Brackets, KMA

Moving end 2200/7600... .2
45
The Standard - Option KMA* - pivoting

Recommended for unsupported and gliding applications Universally mountable with attachment capability on all sides Bolted connection outside of chain cross-section Confined installation conditions The attachment variants arising automatically by the choice of the KMA mounting bracket Corrosion resistant *KMA = Polymer Metal Mounting Bracket
45 45
45
Fixed end 2200/7600... .1
Moving end 2300/7650... .2

Recommended for vertical hanging / standing applications Additionally: Universally mountable Corrosion resistant The attachment variants arising automatically by the choice of the KMA mounting bracket Locked connections At very high acceleration Fixed end 2300/7650.... .1

Part No. structure (pivoting) 2200. 050. 2. 12 7600.
Full set
Fixed end 2200/7600... .1 (pivoting) 2300/7650... .1 (locking) 58,5
Moving end (pivoting) 2200/7600... .2 (locking) 2300/7650... .2 58,5
Bi + 12
Bi + 24
51147 Cologne
Width 2200 = e-chain 7600 = e-tube
Part No. structure (locking) 2300. 050. 2. 12 7650.

Full set odd/even Width 2300 = e-chain 7650 = e-tube
5,5 t=7,2
igus GmbH
12,5 Width index

.040. .050. .062. .070. .075. .087. .100. .125.
15 Part No. full set pivoting

2200 2200/7600 2200 2200 2200/7600 2200 2200/7600 2200/7600
15 Bi
[mm]
12,5 Part No. full set pivoting

2200/7600 2200/7600 2200/7600 2200/7600 2200/7600 2200 2200/7600
Bi + 12
Bi + 24
Bi + 12
odd/even
Bi
17
Width index
.150. .175. .200. .225. .250. .275. .300.
Bi
[mm]
locking
2300 .040. .12 .12 .12 .12 .12 .12 .12 .12 2300/7650 .050. 2300 2300 .062. .070.
locking
2300/7650 .150. 2300/7650 .175. 2300/7650 .200. 2300/7650 .225. 2300/7650 .250. 2300 .275. .12 .12 .12 .12 .12 .12 .12
Note: The E4/00 System may end with either an inner side or an outer side link. Keep in mind that an outer side link always forms the first chain link at the moving end. The Part No. depends on an even or odd numbers of links. Please insert: 1 for odd number of
40 50 62 70 75 87 100 125
150 175 200 225 250 275 300
2300/7650 .075. 2300 .087.
2300/7650 .100. 2300/7650 .125.
2300/7650 .300.
links or 2 for even number of links Full set, for both ends: 2200. 040. 2. 12 (even) Single-part order:Bei 2200. 040. 2. 2200. 040. 2. 2 (even) 1 (even) Mounting bracket moving end Mounting bracket fixed end
Please insert 1 for odd number of links or 2 for even number of links
E4/00 | Series 220R760 | Accessories | Strain Relief

Strain relief tiewrap plate Part No. 2050.Z can be fixed on the last crossbar. Details Part. No. 2050.Z Width [mm] 60 chapter 10 Number of teeth 6
7.262

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
220 R760
Bi

ha = Outer height e-chains / e-tube HRi = Inner trough height HRa = Outer trough height
ha
BRi = Inner trough width BRa = Outer trough width
depends on dim. Ba
nMon = Number of installation sets (left/right)

nRi = Number of trough sets (left/right)
HRi 2 ha BRi Ba + 4
= Guide trough set

Bottom clamp attached optionally inwards or outwards 42
= Installation set "Basic"

27
Phone +49- (0) 22 03-96 49-800
12
4,9
M6 x16
Bottom Clamp attached optionally inwards or outwards

18
220.070.250.0
BRi
Order example
960.30.175 960.30.175 960.30.200 960.30.200 960.30.200 960.30.225 960.30.225 960.30.250 960.30.275 960.30.300 960.30.325 960.30.350 960.30.375 960.30.400 960.30.425
Part No. attached
Length of the C-profile according to dimension BRi Components, trough "Basic": Glide bar, plastic, 2 m request) set "Basic": Screw M6 x16
see table
.040 .050 .062 .070 .075 .087 .100
[mm] inwards
64 74 86 94 99 111 124 149 174 199 224 249 274 299 324
960.30.125 960.30.150 960.30.150 960.30.150 960.30.175 960.30.175 960.30.200 960.30.225 960.30.250 960.30.275 960.30.300 960.30.325 960.30.350 960.30.375
Optional: Silencer profile, rubber Bottom clamp, aluminum Sliding nut M6
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m guide trough without glide bar (8 x 2 m sections) Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets "Basic" Module for the fixed end Order text: 1 set Option: For an additional noise dampening with silencer profile, please add Index A - Example:
.125 .150 .175 .200 .225
Part No. 972.02.30.SL Part No. 972.02.31.SL Part No. 960.30. 150 Part No. 972.82
.250 .275 .300
Insert for the installation set
"Heavy-Duty": 972.50.XXX instead of (960.30.XXX) on the right column "attached outwards"
nMon = nRi + 1
nRi x 2000 mm
chapter 10
A quick fix for mounting the stationary end of an e-chain
With this module for the fixed end, fast and easy mounting onto the Aluminum "SuperTrough" is now possible without any drilling. Fast mounting of the e-chain by clamping onto the aluminum trough
chapter 9
Quick relocation of the stationary end drilling necessary
No page 7.255
7.263
Fax
+49- (0) 22 03-96 49-222
280 290 R770

Price index
page 7.42
E4/00 | Series 280290R770
32
32
Crossbars on e-chain removable
Series 280
Series 290
Series R770
along both radii Numerous interior separation possibilities Closed and open styles can be combined Stop dog with "brake" for noise reduction Optimized glide pads Wide, rounded plastic crossbars - cable friendly Hinged snap-open removable lids along outer radius of e-tube KMA mounting brackets with attachment points on all sides Locking or pivoting mounting brackets available
Low noise version E4/101 Series 281 available with special rubber pads design IPA Certificate, Cleanroom ISO Class 3 at v=1 m/s and ISO Class 4 at v= 2 m/s for Series 280.10.100.0
ESD classification: Electrically conductive ESD/ATEX version upon request
Integrated strain relief with C-profile option e-chains also available with
Also available as Opening e-chains : Remove crossbars and
E4/00-NC without camber: 280-NC
When to use the Series 280/290/R770: If a low-noise version is required At very high speeds and/or accelerations For long travels For high additional loads Also available without camber

When not to use it: If long side-mounted, unsupported length is required Series E4.32, page 7.42 If an extrem vibration-free e-chain is necessary

nd
e-chain
Series E6.35, page 8.50
1 set 2800.30.1.12.C 7.264
E4/00 | Series 280290R770 | Dimensions and Technical Data

Unsupported length
40
280 290 R770

30 20 10 8.0 6.0 4.0 2.0 1.5
R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain FLB FLG K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
32
FLB
1.0 0.5

0 2 4 6
Other installation methods Vertical, standing 5 m Side mounted, unsupp. 1,5 m Rotary requires further calculation Unsupported length of upper run = upon request
Moving end H - 54 R Fixed end

56
Pitch = 56 mm/link
R D K H2 K2 063 146 310 126 310 075 205 158 350 151 158 350
Links/m = 18 (1008 mm)

100 255 183 430 166 370 616 125 305 208 505 166 470 784 150 355 233 585 166 500 896 175 405 258 665 166 655 1120
Chain length = S/ + K 2
200 455 283 745 166 770 1288 220 495 303 805 166 900 1456 250 555 333 900 166 930 1568 300 655 383 1055 166 1100 1904
H +20 180 0
D2+25 146


D2 K2 H2 Fixed end
R
HRI

Total length of guide trough In case of travels between 6,0 and 10 m we recommend a longer unsupported length.
Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
page 9.70
7.265
Phone +49- (0) 22 03-96 49-800
54
HF = H + 40
System E4/00
HF
280 290 R770

Ba Bi
E4/00 | Series 280290 R770 | Product Range

28 max.
igus e-chainsystems
32 54
For rigid hydraulic hoses For applications particularly demanding R Can be opened from two sides
Part No. structure
280. 30. 300. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi
Series 290 - e-chain with crossbars every 2nd link
Crossbars every 2nd link = Standard

28 max.
32 54
For nearly every situation Can be opened from two sides R Easy assembly Stable Attractive price
Part No. structure
290. 20. 300. 0

Fax
Ba Bi

Fully enclosed
51147 Cologne
28 max.
32 54
igus GmbH
Part No. structure
770. 30. 300. 0


Series 281 - Order example 281.10.250.0 Further information: www.igus.de or phone +49-(0) 22 03-96 49-800
7.266

Part No. 280/290/770.05. . . 280/290.06.. . . . . . . . 280/290/770.07. . . 280/290.087. . . . . . . 280/290/770.10. . . 280/290/770.11. . . 280/290.112. . . . . . . 280/290/770.12. . . 280/290.137. . . . . . . 280/290/770.15. . . 280/290.162. . . . . . . 280/290/770.17. . . 280/290.18.. . . . . . . . 280/290.187. . . . . . . 280/290/770.20. . . 280/290.212. . . . . . . 280/290.23.. . . . . . . . 280/290.237. . . . . . . 280/290/770.25. . . 280/290.262. . . . . . . 280/290.28.. . . . . . . . 280/290.29.. . . . . . . . 280/290/770.30. . . 280/290.312. . . . . . . 280/290.325. . . . . . . 280/290.337. . . . . . . 280/290.350. . . . . . . 280/290.362. . . . . . . 280/290.375. . . . . . . 280/290.387. . . . . . . 280/290.400. . . . . . . Available bending radii R [mm] 063** 075** 100** 125 150 175 200 220 250 300 Extender crossbar for large diameter hoses page 7.270 Supplement Part No. with required radius. Example: 280.30. 300 .0 0 = standard color, other colors page 1.39 Pitch = 56 mm/link - Links/m = 18 *Removable lid only, no hinged option **not available for R770 .0* .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 Ba [mm] 73 91 98 110 123 131 136 148 161 173 186 191 198 211 223 236 248 261 273 286 298 311 323 336 348 361 373 386 398 411 423 280 [kg/m] 1,73 1,79 1,84 1,93 2,02 2,08 2,15 2,20 2,29 2,38 2,44 2,51 2,56 2,65 2,74 2,87 2,92 3,05 3,10 3,19 3,28 3,37 3,46 3,59 3,68 3,77 3,86 3,95 4,04 4,11 4,18 290 [kg/m] 1,64 1,67 1,69 1,73 1,78 1,81 1,84 1,87 1,91 1,96 1,99 2,02 2,05 2,09 2,14 2,20 2,22 2,29 2,32 2,36 2,41 2,45 2,50 2,56 2,60 2,65 2,69 2,74 2,79 2,82 2,86 R770 [kg/m] 2,63 2,75 2,83 2,94 3,03 3,19 3,39 3,59 4,04 4,43
280 290 R770
Inner side link
Single lid, e-tube, Part No. 775.Bi Outer side link, single part Part No. 280.01
(suitable for all radii) Inner side link, single part Part No. 280.02. R Single bottom, e-tube, Part No. 776.Bi
Outer side link
page 7.255
7.267
Fax
+49- (0) 22 03-96 49-222
Inner height: 32 mm
System E4/00
280 290 R770
New optimized interior separator kit available
page 7.48
igus e-chainsystems
Vertical separators are used if a vertical subdivision is required. In the standard configuration, a separator is mounted at every second link. Note: Observe a lateral spacing of at least 25 mm (e-tube)! Vertical separator Vertical separator for e-chains assembled Vertical separator Vertical separator 281T for e-tubes unassembled assembled Vertical separator Vertical separator 281.14 for e-chains /e-tubes

e-chain
e-tube
282A
282
382.X
282.14
284
294 282T 282.14
min.25 mm
2,5

Standard separator 281 for e-chains offers safe stability due
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
281
unassembled
281 282 12 2,5 8 281T 282T 12 2,5
to its broad foot design, also when used with thick cables or hoses. If the distance needed between separators is greater than this separators dimension, we offer the Vertical separator 281.14. The vertical separator 281T for e-tubes clamps to the fixed radius and remains free along the other radius to facilitate lid removal. If installing these yourself, please ensure that they are identically aligned. If the distance needed between separators is greater than this separators dimension, we offer the Vertical separator 281.14. Vertical separator 283 with a narrow foot for e-chains with
281.14 282.14 14 2,5
applications where a large number of small cables need to be individually separated.
Fax
Vertical separator Vertical separator 283 for e-chains assembled Spacer* Spacer for e-chains assembled Locking separator Locking separator 293 for e-chains assembled Asymmetric separator Asymmetric separator 281A for e-chains assembled

Separators (e.g. "side mounted") for e-chains can be fixed in
unassembled
283 284 8
their position with spacers 381.XX. The available inner height will be reduced by 2 mm, per spacer and side. To avoid this, the parts can be assembled on outside of the crossbar (not for long travels) XX = width of the spacer (available 10, 15 and 20).
51147 Cologne
381.XX
unassembled
381.XX 382.XX 10 2,5
igus GmbH
Additionally:
Locking separator 293 for e-chains - with increased retention
unassembled
293 294 10 2,5
force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment (not for e-tubes). Asymmetric separator 281A for e-chains (not for e-tubes)
unassembled
281A 282A 12
2,75
with an 12-mm base, for combinations between spacers of different widths and vertical separators in side-mounted applications, for instance.
7.268
page 7.48
280 290 R770
287
289
387.X
289
298
292
289
Option 2: Shelves
Side plates 286, middle plates 288 und shelves 386.X form the basic pattern of a shelf system. Shelves of various widths can be arranged at 3 different heights (in 7 mm increments). For special applications: Vertical separator with injection moulded shelf 281.S.57 (57,5 mm) or 281.S.45 (45 mm). Slotted separators 291 (not for e-tubes), are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. The unilateral open, slotted separator 297 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 8 3 2,5 45 8 2,5 57,5 8 4
Side plate for e-chains /e-tubes
Side plate
Phone +49- (0) 22 03-96 49-800

4
assembled Middle plate for e-chains /e-tubes
287
unassembled assembled Vertical separator for e-chains /e-tubes
Vertical separator 281.S.57
281.S.57 282.S.57
Vertical separator for e-chains /e-tubes
281.S.45 282.S.45
Slotted 291 292 separator 291
unassembled 6 2,5 assembled
Open slotted 297 298 separator 297
unassembled 8 assembled
Width X [mm] 018 023 025 028 033 043 050 054 062 075
Part No. unassembled 386.18 386.23 386.25 386.28 386.33 386.43 386.50 386.54 386.62 386.75
Part No. assembled 387.18 387.23 387.25 387.28 387.33 387.43 387.50 387.54 387.62 387.75
Width X [mm] 087 100 108 125 150 175 200 208 225
Part No. unassembled 386.87 386.100 386.108 386.125 386.150 386.175 386.200 386.208 386.225
Part No. assembled 387.87 387.100 387.108 387.125 387.150 387.175 387.200 387.208 387.225 X-8 Shelf Shelf 386.X
page 7.255
7.269
Fax
+49- (0) 22 03-96 49-222
unassembled
286
286
Inner height: 32 mm
System E4/00
280 290 R770

Extension links - for extremely wide e-chains up to 3,0 m
For applications in which particularly high fill weights necessitate extremely wide e-chains (up to 3000 mm)
igus e-chainsystems
The extension link design allows virtually limitless side-by-side attachment of chains The unsupported length of a chain can be increased when additional loads are required Extension links can be used with e-chains , e-tubes or as a combination of both
They are suitable for unsupported and gliding applications in a guide trough e-chains with extension links are attached with KMA or steel mounting brackets
Bi 1 22,5
Bi 2
Bi 3
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Part No. structure 280.10 /20 /10. 200 .0 280.Bi1/Bi2/Bi3. R .0
Extender crossbars - careful guide of hosed applications

Suitable for hoses with a maximum outer diameter of 105 mm Gliding operation with crossbars assembled along the outer radius and a special guide trough Gliding operation not guaranteed with crossbars assembled along the inner radius The extender crossbar can either be attached to the side links directly or can be used in combination with two stranded snap-open crossbars
Fax
Consult igus for your ex
tender crossbar applications. We are happy to assist you with your design layout 385.15RHD115 round extender crossbar 385.18RD115 round strap
51147 Cologne
combined with snap-open crossbars Part No. 385.15.RHD115 385.18.RD115 = round + = yes / = no Max [mm] hose 105 105 Form
12,5
attached directly on the side link Installation side link + Combination with snap-open crossb. +
igus GmbH
Hinged crossbars
Typically e-chain crossbars are completely removable. In cases where the snap-open crossbars have
to remain at the open link of the e-chain , a hinged design has been developed
Length: 37,5 mm Part No. 385.02 / snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03
Please consult igus for design assistance
385.02
Ba Bi
Ba Bi
Bi-37,5 mm
385.03
Option 1
Option 2
Option 3
Option 4
Bi
Bi Ba
Bi Ba
7.270
73+1
45
5,5
E4/00 | Series 280290R770 | Accessories | Mounting Brackets, KMA

Moving end 2800/7700... .2
45
280 290 R770

Recommended for unsupported and gliding applications Confined installation conditions Option - integrated C-profile strain relief device with chainfix clip or strain relief tiewrap plates Corrosion resistant Universally mountable with attachment capability on all sides *KMA = Polymer Metal Mounting Bracket
45
45
The attachment variants

45
arising automatically by the choice of the KMA mounting bracket

Standard position C-profile
Fixed end 2800/7700... .1
Moving end 2900/7750... .2

Recommended for vertical hanging / standing applications Additionally: Universally mountable C-profile option Corrosion resistant Locked connections At very high acceleration Fixed end 2900/7750... .1 The attachment variants arising automatically by the choice of the KMA mounting bracket
Fixed end 2800/7700... .1 (pivoting) 2900/7750... .1 (locking) 73
Moving end (pivoting) 2800/7700... .2 (locking) 2900/7750... .2 73 22

Part No. structure (pivoting) 2800. 05. 2. 12. C 7700.
Optional with C-profile Full set
5,5 / t=7,2
Bi + 27
Bi + 14
Bi + 14
odd/even Width 2800 = e-chain 7700 = e-tube
Bi
Part No. structure (locking) 2900. 05. 2. 12. C 7750. 12,5 Width index
.05. .06. .07. .087. .10. .11. .112. .12. .137. .15. .162. .17. .18. .187. .20. .212.
22,5 Part No. full set pivoting

2800/7700 2800 2800/7700 2800 2800/7700 2800/7700 2800 2800/7700 2800 2800/7700 2800 2800/7700 2800 2800 2800/7700 2800
22,5 C-profile Bi option

.06.
[mm]
12,5 C-profile Bi option

.23. .237.
[mm]
Optional with C-profile Full set odd/even Width 2900 = e-chain 7750 = e-tube
Width index
.23. .237. .25. .262. .28. .29. .30. .312. .325. .337. .350. .362. .375. .387. .400.
Part No. full set pivoting

2800 2800 2800/7700 2800 2800 2800 2800/7700 2800 2800 2800 2800 2800 2800 2800 2800
locking
2900/7750 .05. 2900
locking
2900 2900
.12. C 50 .12. C 68 .12. C 75 .12. C 87 .12. C 100 .12. C 108 .12. C 112 .12. C 125 .12. C 137 .12. C 150 .12. C 162 .12. C 168 .12. C 175 .12. C 187 .12. C 200 .12. C 212
.12. C 225 .12. C 237 .12. C 250 .12. C 262 .12. C 275 .12. C 287 .12. C 300 .12. C 312 .12. C 325 .12. C 337 .12. C 350 .12. C 362 .12. C 375 .12. C 387 .12. C 400
2900/7750 .07. 2900 .087.
2900/7750 .25. 2900 2900 2900 .262. .28. .29.
Note: The E4/00 System may end with either an inner side or an outer side link. Keep in mind that an outer side link always forms the first chain link at the moving end. The Part No. depends on an even or odd numbers of links. Please insert: 1 for odd number of links or 2 for even number of links Full set, for both ends: 2900. 05. 2. 12. C (even) Single-part order:Bei 2900. 05. 2. 2. C (even) Mounting bracket moving end 2900. 05. 2. 1. C (even) Mounting bracket fixed end page 7.255
2900/7750 .10. 2900/7750 .11. 2900 .112.
2900/7750 .30. 2900 2900 2900 2900 2900 2900 2900 2900 .312. .325. .337. .350. .362. .375. .387. .400.
2900/7750 .12. 2900 .137.
2900/7750 .15. 2900 .162.
2900/7750 .17. 2900 2900 .18. .187.
2900/7750 .20. 2900 .212.
7.271
280 290 R770
E4/00 | Series 280290 R770 | Accessories | Strain Relief

chainfix clamps for the C-profile
Part No. single clamps Part No. double clamps steel stainless steel CFX12.2 CFX12.2.E CFX14.2 CFX14.2.E CFX16.2 CFX16.2.E CFX18.2 CFX18.2.E CFX20.2 CFX20.2.E CFX22.2 CFX22.2.E CFX26.2 CFX26.2.E CFX30.2 CFX30.2.E CFX34.2 CFX34.2.E Part No. triple clamps steel CFX12.3 CFX14.3 CFX16.3 CFX18.3 CFX20.3 CFX22.3 stainless steel Cable [mm] 06 - 12 12 - 14 14 - 16 16 - 18 18 - 20 20 - 22 22 - 26 26 - 30 30 - 34 34 - 38 38 - 42
igus e-chainsystems
steel
stainless steel
CFX12.1 CFX12.1.E CFX14.1 CFX14.1.E CFX16.1 CFX16.1.E igus chainfix steel clamps and
CFX18.1 CFX18.1.E CFX20.1 CFX20.1.E CFX22.1 CFX22.1.E CFX26.1 CFX26.1.E CFX30.1 CFX30.1.E CFX34.1 CFX34.1.E CFX38.1 CFX38.1.E CFX42.1 CFX42.1.E
chainfix stainless-steel clamps max. pull forces, adjustable with hexagon socket. Available as single, double or triple clamps. Details chapter 10
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
chainfix Clip - Modular snap-on strain relief device for C-profile

Available for all igus e-chainsystems with C-profiles

Cable [mm] 04 - 08 08 - 12 12 - 16 16 - 20 20 - 24
Part No. clamp CFC-08-M CFC-12-M CFC-16-M CFC-20-M CFC-24-M
Part No. bottom part CFC-08-C CFC-12-C CFC-16-C CFC-20-C CFC-24-C
and also suitable for assembly in the KMA mounting brackets and clip-on strain relief for crossbars. High pull forces, plug-in modular snap-on strain relief device. Details chapter 10
Fax
chainfix Nugget for the C-Profil

Strain relief for the fixation of cables up to a diameter of 30 mm. Easy to assemble, without any screws and tools. Easy strain relief due to fixation with preharnessed cable strap, very small space requirement. Details chapter 10
Part No. CFN.20 CFN.30.52* CFN.20.N35*
max. conduit [mm] 20 30 20
Width [mm] 10,8 16,4 20,0
igus GmbH
51147 Cologne
chainfix tiewrap plates with clip-on connection for the C-profile

Can be plugged into the KMA C-profile. Easy to assemble without any screws. Easily solvable with screwdriver nevertheless safe stop. For all e-chains with KMA and integrated C-profile. Details chapter 10
Part No. 3050.ZC 3075.ZC
Width of strain relief [mm] 50 75
Number of teeth 5 7

Tiewrap No. of plate 3050.ZB 3075.ZB 3100.ZB 3115.ZB 3125.ZB 3150.ZB teeth n 5 7 10 11 12 15 17 20 22 25
Dim. C Dim. B Center [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230 bore + + +
C B
12 18
12/90
6.2
3175.ZB
44
3200.ZB 3225.ZB 3250.ZB
28 35
Shown assembled
(n-1) x 10
( = no / + = yes)
7.272
Details about all strain relief option for this series
chapter 10

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
280 290 R770

Bi

ha
depends on dim. Ba

HRi 2 ha BRi Ba + 4
Phone +49- (0) 22 03-96 49-800

12 4,9
M6 x16

18 BRi
Order example
960.30.175 960.30.200 960.30.200 960.30.225 960.30.225 960.30.250 960.30.250 960.30.250 960.30.275 960.30.275 960.30.300 960.30.300 960.30.300 960.30.325 960.30.325 960.30.350 960.30.350 960.30.375 960.30.375 960.30.400 960.30.400 960.30.425 960.30.425 960.30.450 960.30.450 960.30.475 960.30.475 960.30.500 960.30.500 960.30.525 960.30.525
Part No. attached
see table
.05
[mm] inwards
77 95 102 114 127 135 140 152 165 177 190 195 202 215 227 240 252 265 277 290 302 315 327 340 352 365 377 390 402 415 427 960.30.125 960.30.150 960.30.150 960.30.175 960.30.175 960.30.200 960.30.200 960.30.200 960.30.225 960.30.225 960.30.250 960.30.250 960.30.250 960.30.275 960.30.275 960.30.300 960.30.300 960.30.325 960.30.325 960.30.350 960.30.350 960.30.375 960.30.375 960.30.400 960.30.400 960.30.425 960.30.425 960.30.450 960.30.450 960.30.475 960.30.475
.06 .07 .087 .10 .11 .112
.12 .137 .15
Part No. Part No.
972.30.SL 972.31.SL
.162 .17 .18 .187
Part No. 960.30. 375 Part No. Part No. 972.80 972.30.SLA
.20 .212 .23 .237 .25 .262 .28 .29 .30 .312
nMon = nRi + 1
nRi x 2000 mm
.325 .337 .350
chapter 10
.362
.375 .387 .400
chapter 9
Quick relocation of the stationary end drilling necessary page 9.16
No
Insert for the installation set "Heavy-Duty": 972.50.XXX instead of (960.30.XXX) on the right column "attached outwards"
page 7.255
7.273
Fax
+49- (0) 22 03-96 49-222
54
27
380 390 R780

Price index
page 7.60
E4/00 | Series 380390R780
42
42
Series 380
Series 390
Series R780
along both radii Stop dog with "brake" for noise reduction Closed and open styles can be combined Hinged snap-open removable lids along outer radius of e-tube Numerous interior separation possibilities Optimized glide pads with lateral wear allowance Wide, rounded plastic crossbars - cable friendly Integrated strain relief possible KMA mounting brackets with attachment points on all sides Locking or pivoting mounting brackets available e-chains also available with
Low noise version E4/101 Series 381 available with special rubber pads design Cleanroom test upon request ESD classification: Electrically conductive ESD/ATEX version upon request
Also available as E4/00-NC without camber: 380-NC
When to use the Series 380/390/R780: If a low-noise version is required At very high speed and/or acceleration For long travels For high additional loads Also available without camber
e-chain
nd
Series E6.40, page 8.56 Series R6.40, page 8.62
with 2 separators 382 assembled every 2 link 1 set 3800.20.1.12.C
7.274

Unsupported length
40 30 20 10 8.0 6.0 4.0 2.0 1.5
380 390 R780

S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain
42
FLB
HRI = Trough inner height radius in final position D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
FLB
1.0 0.5
S (FLG) S (FLB)
Other installation methods Vertical, standing 6 m Side mounted, unsupp. 2 m Rotary requires further calculation Unsupported length of upper run = upon request
S D S/2
Moving end R H - 64 Fixed end H
64

67
Pitch = 67 mm/link
R
-0 H +25
Links/m = 15 (1005 mm)

125 315 224 530 186 475 804 150 365 249 610 186 570 938 170 405 269 670 186 620 1072 200 465 299 765 186 780 1340
215 495 314 810 186 865 1407 250 565 349 920 186 1030 1675 300 665 399 1080 186 1150 1943 350 765 449 1235 186 1500 2412
075 215 174 370 151 370
100 265 199 450 201 199 450
115 295 214 500 231 214 500
D K H2 K2
D2+25 174


D2 K2 Fixed end H2
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
page 9.70
7.275
Phone +49- (0) 22 03-96 49-800
HF = H + 40
System E4/00
FLG
K = R + "safety"
HF
380 390 R780

Ba Bi

38 max.
igus e-chainsystems
42 64
Part No. structure
380. 400. 300. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi

38 max.
42 64
Part No. structure
390. 400. 300. 0

Fax
Ba Bi

Fully enclosed
51147 Cologne
38 max.
42 64
igus GmbH
Part No. structure
780. 25. 300. 0


Series 381 - Order example: 381.15.250.0 Further information: www.igus.de or phone +49-(0) 22 03-96 49-800 www.igus.de/en/380 www.igus.de/en/390 www.igus.de/en/r780
7.276

Part No. 380/390/780.05. . . 380/390.06.. . . . . . . . 380/390/780.07. . . 380/390.087. . . . . . . 380/390/780.10. . . 380/390/780.11. . . 380/390.112. . . . . . . 380/390/780.12. . . 380/390.137. . . . . . . 380/390/780.15. . . 380/390.162. . . . . . . 380/390/780.17. . . 380/390.18.. . . . . . . . 380/390.187. . . . . . . 380/390/780.20. . . 380/390.212. . . . . . . 380/390.23.. . . . . . . . 380/390.237. . . . . . . 380/390/780.25. . . 380/390.262. . . . . . . 380/390.28.. . . . . . . . 380/390.29.. . . . . . . . 380/390/780.30. . . 380/390.312. . . . . . . 380/390.325. . . . . . . 380/390.337. . . . . . . 380/390.350. . . . . . . 380/390.362. . . . . . . 380/390.375. . . . . . . 380/390.387. . . . . . . 380/390.400. . . . . . . .0* .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 Ba [mm] 76 94 101 114 126 134 139 151 164 176 189 194 201 214 226 239 251 264 276 289 301 314 326 339 351 364 376 389 402 414 426 380 [kg/m] 2,06 2,09 2,12 2,18 2,25 2,30 2,30 2,40 2,44 2,53 2,55 2,62 2,62 2,69 2,77 2,84 2,92 2,96 3,05 3,06 3,17 3,19 3,32 3,34 3,41 3,46 3,68 3,74 3,79 3,85 3,90 390 [kg/m] 1,98 1,99 2,01 2,04 2,08 2,10 2,10 2,15 2,17 2,21 2,22 2,26 2,26 2,30 2,33 2,37 2,41 2,43 2,47 2,48 2,53 2,54 2,61 2,62 2,66 2,68 2,79 2,82 2,84 2,87 2,90 R780 [kg/m] 2,25 2,38 2,60 2,65 2,81 3,07 3,24 3,53 4,33 4,89
380 390 R780
Phone +49- (0) 22 03-96 49-800

Extender crossbar for large diameter hoses page 7.280
Available bending radii R [mm] 075** 100** 115** 125 150 170 200 215 250 300 350 Supplement Part No. with required radius. Example: 380.400. 300 .0 0 = standard color, other colors page 1.39 Pitch = 67 mm/link - Links/m = 15 *Removable lid only, no hinged option **not available for R780
Part No. e-chain links, single parts

Inner side link
(suitable for all radii) Inner side link, single part Part No. 380.02. R Single bottom, Part No. 786.Bi
Outer side link
page 7.255
7.277
Fax
+49- (0) 22 03-96 49-222
Inner height: 42 mm
System E4/00
380 390 R780
page 7.66
E4/00 | Series 380390R780 | Accessories | Interior Separation
igus e-chainsystems
Vertical separators are used if a vertical subdivision is required. In the standard configuration, a separator is mounted at every second link. Note: Observe a lateral spacing of at least 25 mm (e-tube)! Vertical separator Vertical separator for e-chains assembled Vertical separator* Vertical separator with a narrow base 3881 for e-chains assembled Vertical separator Vertical separator 381T for e-tubes unassembled assembled 381T 382T 14 Separators (e.g. "side mounted") for e-chains can be fixed in

e-chain
e-tube
382A
3882
3814
382.X
382
382T
384
min.25 mm
2,5

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
381
unassembled
381 382 14
to its broad foot design, also when used with thick cables or hoses. Vertical separator 3881 with a narrow foot (7 mm) for e2,5 chains with applications where a large number of small cables
need to be individually separated. 3881 3882 7 3 The vertical separator 381T for e-tubes clamps to the fixed radius and remains free along the other radius to facilitate lid removal. If installing these yourself, please ensure that they are identically aligned.
unassembled
Fax
their position with spacers 381.XX. The available inner height will Spacer* Spacer 381.XX for e-chains assembled Locking separator Locking separator for e-chains assembled Locking separator Locking separator 383 for e-tubes unassembled assembled Asymmetric separator Asymmetric separator 381A for e-chains assembled

be reduced by 2 mm, per spacer and side. To avoid this, the parts can be assembled on outside of the crossbar (not for long travels) 381.XX 382.XX 10 2,5 XX = width of the spacer (available 10, 15 and 20)
unassembled
Additionally:
Locking separator 3804 for e-chains - with increased
retention force for applications exposed to very high humidity or 3804 3814 14 extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment. Locking separator 383 for e-chains - with increased retention
51147 Cologne
3804
unassembled
igus GmbH
2,5
force for applications exposed to very high humidity or extreme 383 384 10 2,5 2,75 14 loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment. Asymmetric separator 381A for e-chains (not for e-tubes)
with an 14-mm base, for combinations between spacers of different 381A 382A widths and vertical separators in side-mounted
unassembled
7.278
page 7.66
380 390 R780
387
389
387.X
389
389
392
398
Option 2: Shelves
Side plates 386, middle plates 388 and shelves 386.X form the basic pattern of a shelf system. Shelves of various widths can be arranged at 5 different heights (in 7 mm increments). Slotted separators 391, are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. 8 The unilateral open slotted separator 397 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 6 2,5 3 4
Side plate
Phone +49- (0) 22 03-96 49-800

4
387
unassembled assembled Slotted separator for e-chains /e-tubes
Width X [mm] 018 023 025 028 033 043 050 054 062
Part No. assembled 387.18 387.23 387.25 387.28 387.33 387.43 387.50 387.54 387.62
Width X [mm] 075 087 100 108 125 150 175 200 208
page 7.255
7.279
Fax
+49- (0) 22 03-96 49-222
unassembled
386
386
Inner height: 42 mm
System E4/00
380 390 R780

igus e-chainsystems
Bi 1 22,5
Bi 2
Bi 3
48,5
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Fax
tender crossbar applications. We are happy to assist you with your design layout 385.15RHD115 round extender crossbar 385.18RD115 round strap
51147 Cologne
combined with snap-open crossbars Part No. 385.15.RHD115 385.18.RD115 = round + = yes / = no Max [mm] hose 115 115 Form
15
attached directly on the side link Installation side link + Combination with snap-open crossb. +
igus GmbH
Hinged crossbars
385.02
Ba Bi
Ba Bi
Bi-37,5 mm
385.03
Option 1 Bi Ba
Option 2 Bi Ba
Option 3
Option 4
Bi
7.280
82+1
5,5

Moving end 3800/7800... .2
45
380 390 R780

45
45

45

Fixed end 3800/7800... .1
Moving end 3900/7900... .2

Fixed end 3800/7800... .1 (pivoting) 3900/7900... .1 (locking) 82
Moving end (pivoting) 3800/7800... .2 (locking) 3900/7900... .2 82

Part No. structure (pivoting) 3800. 05. 2. 12. C 7800. 6,5 / t=8,2 Bi + 16
Bi + 32
Bi + 16
Bi
Part No. structure (locking) 3900. 05. 2. 12. C 7900. 15 22,5 Width index
.05. .06. .07. .087. .10. .11. .112. .12. .137. .15. .162. .17. .18. .187. .20. .212.
22,5 15 C-profile Bi option

.06.
[mm]
22 C-profile Bi option
.23. .237.
[mm]

3800/7800 3800 3800/7800 3800 3800/7800 3800/7800 3800 3800/7800 3800 3800/7800 3800 3800/7800 3800 3800 3800/7800 3800
Width index
.23. .237 .25. .262 .28. .29. .30. .312. .325. .337. .350. .362. .375. .387. .400.

3800 3800 3800/7800 3800 3800 3800 3800/7800 3800 3800 3800 3800 3800 3800 3800 3800
locking
3900/7900 .05. 3900
locking
3900 3900
.12. C 50 .12. C 68 .12. C 75 .12. C 87 .12. C 100 .12. C 108 .12. C 112 .12. C 125 .12. C 137 .12. C 150 .12. C 162 .12. C 168 .12. C 175 .12. C 187 .12. C 200 .12. C 212
.12. C 225 .12. C 237 .12. C 250 .12. C 262 .12. C 275 .12. C 287 .12. C 300 .12. C 312 .12. C 325 .12. C 337 .12. C 350 .12. C 362 .12. C 375 .12. C 387 .12. C 400
3900/7900 .07. 3900 .087.
3900/7900 .25. 3900 3900 3900 .262. .28. .29.
3900/7900 .10. 3900/7900 .11. 3900 .112.
3900/7900 .30. 3900 3900 3900 3900 3900 3900 3900 3900 .312. .325. .337. .350. .362. .375. .387. .400.
3900/7900 .12. 3900 .137.
3900/7900 .15. 3900 .162.
3900/7900 .17. 3900 3900 .18. .187.
3900/7900 .20. 3900 .212.
7.281
380 390 R780

chainfix clamps for C-profile
igus e-chainsystems
steel
stainless steel
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222


Cable [mm] 04 - 08 08 - 12 12 - 16 16 - 20 20 - 24
Fax

Width [mm] 10,8 16,4 20,0
igus GmbH
51147 Cologne

Number of teeth 5 7

C B
12/90
6.2
12 18
3175.ZB
44
3200.ZB 3225.ZB 3250.ZB
28 35
Shown assembled
(n-1) x 10
( = no / + = yes)
7.282
chapter 10

BRa 41 28 BRi Ba + 4 Ba Bi 2 11
380 390 R780

Bi

ha
depends on dim. Ba

HRi 2 ha BRi Ba + 4
Phone +49- (0) 22 03-96 49-800

18,4
inwards or outwards
8
380.05.300.0
18 BRi
Order example
960.40.200 960.40.225 960.40.225 960.40.250 960.40.250 960.40.275 960.40.275 960.40.275 960.40.300 960.40.300 960.40.325 960.40.325 960.40.325 960.40.350 960.40.350 960.40.375 960.40.375 960.40.400 960.40.400 960.40.425 960.40.425 960.40.450 960.40.450 960.40.475 960.40.475 960.40.500 960.40.500 960.40.525 960.40.525 960.40.550 960.40.550
Part No. attached
see table
.05
[mm] inwards
80 98 105 118 130 138 143 155 168 180 193 198 205 218 230 243 255 268 280 293 305 318 330 343 355 368 380 393 406 418 430 960.40.175 960.40.200 960.40.200 960.40.200 960.40.225 960.40.225 960.40.250 960.40.250 960.40.250 960.40.275 960.40.275 960.40.300 960.40.300 960.40.325 960.40.325 960.40.350 960.40.350 960.40.375 960.40.375 960.40.400 960.40.400 960.40.425 960.40.425 960.40.450 960.40.450 960.40.475 960.40.475 960.40.500
Components, trough "Basic": Glide bar, plastic, 2 m request) set "Basic": Screw M8 x 20
.06 .07 .087 .10 .11 .112
.12 .137 .15
Part No. Part No.
973.30.SL 973.31.SL
.162 .17 .18 .187
.20 .212 .23 .237 .25 .262 .28 .29 .30 .312
nMon = nRi + 1
nRi x 2000 mm
.325 .337 .350
chapter 10
Prinzipzeichnung: Anzahl der zu montierenden Montagesets "Basic" = Anzahl der Rinnenstcke + 1
.362
.375 .387 .400
chapter 9
No
page 7.255
7.283
Fax
+49- (0) 22 03-96 49-222
64
45
400 410 R880

Price index
page 7.78
E4/00 | Series 400410R880
56
56
Series 400
Series 410
Series R880
along both radii Closed and open styles can be combined Numerous interior separation possibilities Hinged snap-open removable lids along outer radius Stop dog with "brake" for noise reduction Wide, rounded plastic crossbars Optimized glide pads with lateral wear allowance KMA mounting brackets with attachment points on all sides Locking or pivoting mounting brackets available Integrated strain relief possible Dirt-repellent exterior e-chains also available with
Low noise version E4/101 Series 401 available with special rubber pads design Cleanroom test upon request ESD classification: Electrically conductive ESD/ATEX version upon request
Also available as E4/00-NC without camber: 400-NC Opening e-chains : Remove crossbars and
When to use the Series 400/410/R880: If a low-noise version is required At very high speeds and/or accelerations For long travels For high additional loads Also available without camber
e-chain
nd
Series E6.52, page 8.66
with 2 separators 411 assembled every 2 link 1 set 4000.30.1.12.C
7.284

Fill weight [kg/m]
400 410 R880

Unsupported length
50.0 40.0 30.0 20.0 10.0 6.0 2.0 1.5 1.0 0.5 0 3.0 0 1.0 2.0 4.0 5.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 2 4 6 8 10 FLG FLB
H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
56
FLB
Other installation methods Vertical, standing 6 m Side mounted, unsupp. 2,5 m Rotary requires further calculation Unsupported length of upper run = upon request
Moving end H - 84 R Fixed end H

91
Pitch = 91 mm/link
R
-0 H +25
Links/m = 11 (1001 mm)

175 435 310 825 266 600 1092 200 485 335 900 266 730 1274 240 565 375 1020 266 950 1547 250 585 385 1050 266 920 1547 300 685 435

350 785 485 1340 266 1440 2275 400 885 535 1450 266 1530 2548 500 1085 635 1775 266 1900 3276
135 360 270 650 276 270 650
150 385 285 750 266 480 819
D K H2 D2+25 K2
1225 266 1180 2002


D2 K2 H2 Fixed end
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
page 9.70
7.285
Phone +49- (0) 22 03-96 49-800
84
HF = H + 50
System E4/00
HF
400 410 R880

Ba Bi

50 max.
igus e-chainsystems
56 84
Part No. structure
400. 13. 250. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi

50 max.
56 84
Part No. structure
410. 13. 250. 0

Fax
Ba Bi

Fully enclosed
51147 Cologne
50 max.
56 84
igus GmbH
Part No. structure
880. 25. 250. 0


Series 401 - Order example: 401.22.250.0 Further information: www.igus.de or phone +49-(0) 22 03-96 49-800 3D-CAD files, pdf-downloads www.igus.de/en/400 www.igus.de/en/410 www.igus.de/en/r880
7.286

Part No. 400/410.05.. . . . . . . . 400/410.06.. . . . . . . . 400/410/880.07. . . 400/410.08.. . . . . . . . 400/410/880.10. . . 400/410.11.. . . . . . . . 400/410/880.12. . . 400/410.13.. . . . . . . . 400/410/880.15. . . 400/410.16.. . . . . . . . 400/410/880.17. . . 400/410.18.. . . . . . . . 400/410/880.20. . . 400/410.21.. . . . . . . . 400/410.22.. . . . . . . . 400/410.23.. . . . . . . . 400/410/880.25. . . 400/410.26.. . . . . . . . 400/410/880.27. . . 400/410.28.. . . . . . . . 400/410/880.30. . . 400/410.31.. . . . . . . . 400/410.32.. . . . . . . . 400/410.33.. . . . . . . . 400/410/880.35. . . 400/410.36.. . . . . . . . 400/410.37.. . . . . . . . 400/410.38.. . . . . . . . 400/410/880.40. . 400/410.41.. . . . . . . . 400/410.42.. . . . . . . . 400/410.43.. . . . . . . . 400/410.45.. . . . . . . . 400/410/880.46. . . 400/410.47.. . . . . . . . 400/410.48.. . . . . . . . 400/410.50.. . . . . . . . 400/410.51.. . . . . . . . 400/410.52.. . . . . . . . 400/410.53.. . . . . . . . 400/410.55.. . . . . . . . 400/410.60.. . . . . . . . Available bending radii R [mm] 135** 150 175 200 240 250 300 350 400 500 Extender crossbar for large diameter hoses page 7.290
400 410 R880

R880 [kg/m] 3,98 4,27 4,63 5,06 5,37 5,63 6,36 6,72 7,02 7,72 8,72 9,19 * Removable lid only, no hinged option ** not available for R880
Bi [mm] .0 .0 .0* .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
Ba [mm] 84 99 109 121 134 147 159 172 184 197 209 222 234 247 259 272 284 297 309 322 334 347 359 372 384 397 409 422 434 447 459 472 484 497 509 522 534 547 559 572 584 634
400 [kg/m] 3,44 3,50 3,53 3,56 3,71 3,84 3,91 4,04 4,10 4,21 4,32 4,43 4,46 4,57 4,63 4,76 4,85 4,94 5,05 5,07 5,29 5,29 5,38 5,56 5,71 5,71 5,73 5,82 6,02 6,17 6,33 6,39 6,46 6,48 6,61 6,65 6,74 6,77 6,81 6,96 7,45 7,65
410 [kg/m] 3,12 3,20 3,44 3,48 3,53 3,60 3,63 3,70 3,73 3,78 3,84 3,89 3,91 3,96 3,99 4,06 4,10 4,15 4,20 4,21 4,32 4,32 4,37 4,46 4,53 4,53 4,54 4,59 4,69 4,76 4,84 4,87 4,91 4,92 4,98 5,01 5,05 5,06 5,08 5,16 5,40 5,50
Supplement Part No. with required radius. Example: 400.30. 300 .0 0 = standard color, other colors page 1.39 Pitch = 91 mm/link - Links/m = 11 Single crossbar, e-chain , Part No. 450.Bi
page 7.255
7.287
Fax
+49- (0) 22 03-96 49-222
Inner height: 56 mm
System E4/00
400 410 R880
page 7.84
igus e-chainsystems
Vertical separators are used if a vertical subdivision is required. In the standard configuration, a separator is mounted at every second link. Note: Observe a lateral spacing of at least 32 mm (e-tube) and 16 mm (e-chain )!
e-chain
e-tube
min.16 mm
411A
415.X
484
411
414
411
484
min. 32 mm
Vertical separator Vertical separator for e-chains /e-tubes

Standard separator 401 for e-chains /e-tubes offers safe
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
401
unassembled assembled Vertical separator
401 411 3 18
stability due to its broad foot design, also when used with thick cables or hoses. Vertical separator 483 with a narrow foot for e-chains and
Vertical separator 483
for e-chains /e-tubes
e-tubes with applications where a large number of small cables 483 484 8 Separators (e.g. "side mounted") for e-chains can be fixed in
unassembled assembled Spacer*
need to be individually separated.
their position with Spacers 405.XX. The available inner height will
Spacer 405.XX
for e-chains assembled
be reduced by 2 mm, per spacer and side. To avoid this, the parts 405.XX 415.XX 10 3 can be assembled on outside of the crossbar (not for long travels) XX = width of the spacer (available 10, 15, 20, 30 and 40 mm)
unassembled
Fax
Locking separator Locking separator 404 for e-chains assembled Vertical separator Vertical separator for e-tubes unassembled assembled Asymmetric separator Asymmetric separator 401A for e-chains assembled

Additionally:
Locking separator for e-chains 404 - with increased retention
unassembled
404 414 3,5 21
force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment Locking separator 406 for E4-Tubes - safe fitting locked on
51147 Cologne
406
406 416 3 18
lid or bottom of the Tube and sideways slideable. The opposing lid or bottom can easily be opened and closed. Especially capable if many separators need to be assembled on a tight inner width Asymmetric separator 401A for e-chains with an 18-mm
igus GmbH
unassembled
401A 411A
4,5 18
base, for combinations between spacers of different widths and vertical separators in side-mounted applications, for instance.
7.288
page 7.84
400 410 R880
14
14
For use with many cables of 7 differing diameters. e-chains and
412
413
421.X
420
419
418
413
Option 2: Shelves
Side plates 402, middle plates 403 and shelves 420.X form the basic pattern of a shelf system. Shelves of various widths can be arranged at 7 different heights (in 7 mm increments). Locking vertical separator 410, slotted combined with shelves (only for e-chains ).
Side plate
Phone +49- (0) 22 03-96 49-800

4,5
412
unassembled Slotted separators 408, are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. The unilateral open slotted separator 409 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 6 3 3 Slotted separator for e-chains /e-tubes
8 8
assembled
Locking vertical separator for e-chains 21 assembled
Locking vertical 410 420 separator 410
unassembled
Width X [mm] 018 023 025 028 033 043 050 062
Part No. unassembled 420.18 420.23 420.25 420.28 420.33 420.43 420.50 420.62
Part No. assembled 421.18 421.23 421.25 421.28 421.33 421.43 421.50 421.62
Width X [mm] 075 088 100 125 150 175 187 200
Part No. assembled 421.75 421.88 421.100 421.125 421.150 421.175 421.187 421.200 X-8 Shelf 420.X

2 27 Center crossbar unassembled assembled 405 415 9 Rollclip unassembled assembled 489.27 490.27
9 Roller separator unassembled 18 assembled 429 430
12
Center crossbar - was developed for applications with a large number of thin cables. The center crossbar offers the option of subdividing the e-chain independently into
Rollclip - minimizes abrasion of particularly sensitive hoses. The Rollclip is simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the chain and hose.
Roller separator - performs a similar function to the Rollclip, but doubles as a separator. page 7.255
upper and lower halves.
7.289
Fax
+49- (0) 22 03-96 49-222
unassembled
402
402
Inner height: 56 mm
System E4/00
400 410 R880

igus e-chainsystems
Bi 1
Bi 2
Bi 3
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Bi 1 + 19
Bi 2 + 16
79,5 +1
22,5
35
Bi 3 + 19
Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19 3 (Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19) + 18 3

Fax
tender crossbar applications. We are happy to assist you with your design layout
Round extender crossbar with snap-open crossbars Part No.
Attached directly Square extender crossbar to the side link Max [mm] hose 115 115 150 180 195 245 150 180 195 Form with snap-open crossbars Installation side link + + + + +
Attached directly to the side link
Combination with snap-open crossb. + + + +
igus GmbH
51147 Cologne
450.15.RHD115 450.17.RD115 450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250 = round
= square + = yes / = no
E4 snapclip Internet: www.igus.eu E-mail: info@igus.de

For side-mounted applications Serves as a clip-on, lateral guide for hoses and cables on e-chains Compatible with many E4 e-chains

The loops can be adjusted as required on project planning Part No. 450.B12 450.B12.200 Form
Stylish and economical
One clip and one locking band are needed for each chain link
Call us if you have any questions
Locking clip, comprising a locking element Locking band, comprising a locking element and band; 12 x 1,5 x 200 mm
7.290
20

Moving end 4000/8800... .2 45
400 410 R880

45 45 The attachment variants 45 Fixed end 4000/8800... .1 arising automatically by the choice of the KMA mounting bracket
Moving end 4100/8900... .2

Fixed end 4000/8800... .1 (pivoting) 4100/8900... .1 (locking)

125
Moving end (pivoting) 4000/8800... .2 (locking) 4100/8900... .2

125

Part No. structure (pivoting) 4000. 07. 2. 12. C 8800. Bi + 41
Bi + 41
Bi + 23
Bi
9 / t=11,2
20 35
35 20
45
Part No. structure (locking) 4100. 07. 2. 12. C 8900.

Width index
.05. .06. .07. .08. .10. .11. .12. .13. .15. .16. .17. .18. .20. .21. .22. .23. .25. .26. .27. .28. .30.

4000 4000 4000/8800 4000 4000/8800 4000 4000/8800 4000 4000/8800 4000 4000/8800 4000 4000/8800 4000 4000 4000 4000/8800 4000 4000/8800 4000 4000/8800
C-profile Bi option
.12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C
[mm]
Width index
.31. .32. .33. .35. .36. .37. .38. .40. .41. .42. .43. .45 .46. .47. .48. .50. .51. .52. .53. .55. .60.

4000 4000 4000 4000/8800 4000 4000 4000 4000/8800 4000 4000 4000 4000 4000/8800 4000 4000 4000 4000 4000 4000 4000 4000
C-profile Bi option
.12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C .12. C
[mm]
locking
4100 .05. 4100 .06. 4100/8900.07. 4100 .08. 4100/8900.10. 4100 .11. 4100/8900.12. 4100 .13. 4100/8900.15. 4100 .16. 4100/8900.17. 4100 .18. 4100/8900.20. 4100 .21. 4100 .22. 4100 .23. 4100/8900.25. 4100 .26. 4100/8900.27. 4100 .28. 4100/8900.30.
locking
4100 .31. 4100 .32. 4100 .33. 4100/8900.35. 4100 .36. 4100 .37. 4100 .38. 4100/8900.40. 4100 .41. 4100 .42. 4100 .43. 4100 .45. 4100/8900.46. 4100 .47. 4100 .48. 4100 .50. 4100 .51. 4100 .52. 4100 .53. 4100 .55. 4100 .60.
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
7.291
400 410 R880

igus e-chainsystems
steel
stainless steel
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222


Cable [mm] 04 - 08 08 - 12 12 - 16 16 - 20 20 - 24
Fax

Width [mm] 10,8 16,4 20,0
igus GmbH
51147 Cologne

Number of teeth 5 7

C B
12 18
12/90
6.2
3175.ZB
44
3200.ZB 3225.ZB 3250.ZB
28 35
Shown assembled
(n-1) x 10
( = no / + = yes)
7.292
chapter 10

BRa 41 29 BRi Ba + 4 Ba Bi 2 11,5
400 410 R880

Bi

ha
depends on dim. Ba

HRi 2 ha BRi Ba + 4
Phone +49- (0) 22 03-96 49-800

18,4
inwards or outwards
8
400.05.200.0
18 BRi
.05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21. .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60 88 103 113 125 138 151 163 176 188 201 213 226 238 251 263 276 288 301 313 326 338 351 363 376 388 401 413 426 438 451 463 476 488 501 513 526 538 551 563 576 588 638
Order example
960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.675 960.50.700 960.50.700 960.50.725 960.50.775
Part No. attached

960.50.175 960.50.200 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.700
see table
[mm] inwards
Components, trough "Basic": Glide bar, plastic, 2 m request) set "Basic": Screw M8 x 20
Part No. Part No.
974.30.SL 974.31.SL
nMon = nRi + 1
nRi x 2000 mm
chapter 10
chapter 9
No
page 7.255
7.293
Fax
+49- (0) 22 03-96 49-222
84
45
600 601 R608

Price Index
E4/00 | Series 600601R608
108
108
Series 600
Series 601
Series R608
along both radii Hinged snap-open removable lids along outer radius
Cleanroom test upon request ESD classification: Electrically conductive ESD/ATEX version upon request
Stop dog with "brake" for noise reduction Wide, rounded plastic crossbars - cable friendly Optimized glide pads with lateral wear allowance Numerous interior separation possibilities Closed and open styles can be combined Dirt-repellent exterior e-chains also available with
When to use the Series 600/601/R608: If a low-noise version is required At very high speeds and/or accelerations For long travels For high additional loads

When not to use it: If a simple and low-cost solution is required Series 1640, page 7.114 If an increased inner height is required Series 640, page 7.302

nd
e-chain
1 set 6000.1.12 7.294

Fill weight [kg/m]
600 601 R608

Unsupported length
FLG
D = Overlength e-chain K = R + "safety"
radius in final position D2 = Over length - long travels, gliding K2 = *Further add-on 0 7.0 1.0 2.5 3.5 4.5 5.5 6.5 Unsupported length FLG / FLB [m] 2.0 3.0 4.0 5.0 6.0 Length of travel S [m] H2 = *Mounting height
FLB
Phone +49- (0) 22 03-96 49-800
10
12
14
Vertical, standing 6 m Side mounted, unsupp. 6 m Rotary requires further calculation Unsupported length of upper run
= upon request

Pitch = 143 mm/link

R H D K H2 K2 200 545 415 920 325 1573 250 645 465 1080 325 1000 1716 300 745 515 1240 325 1100 1859
Links/m = 7 (1001 mm)

350 845 565 1400 325 1250 2288 400 945 615 1560 325 1450 2574 450 1045 665 1720 325 1600 2860 500 1145 715 1870 325 1700 3146

550 1245 765 2020 325 1900 3432 600 1345 815 2175 325 2050 3861 750 1645 965 2660 325 2850 5005 1000 2145 1215 3435
D2+25 900


D2 K2 H2 Fixed end
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
7.295
Fax
143
140
+49- (0) 22 03-96 49-222
HF = H + 100
Inner height: 108 mm
System E4/00
70.0 60.0 50.0 40.0 30.0 20.0 10.0 6.0 2.0 1.5 1.0 0.5 0
FLB
H = Nominal clearence height HF = Required clearence height HRI = Trough inner height
108
HF
600 601 R608

Ba Bi

97 max.
igus e-chainsystems
108 140
For rigid hydraulic hoses
R
Part No. structure
For applications particularly demanding Can be opened from two sides
600. 30. 300. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi

97 max.
108 140
For nearly every situation
R
Part No. structure
Can be opened from two sides Easy assembly Stable Attractive price
601. 30. 300. 0

Fax
Ba Bi

Fully enclosed
51147 Cologne
97 max.
108 140
Excellent cable protection against dirt
igus GmbH
R
Part No. structure
Protection against hot chips (up to 900C) Lids along the entire inner radius are completely removable. Lids along the entire outer radius are single sided snap-open with a hinge on the other side to keep them attached to the chain or completely removable.
608. 30. 300. 0

7.296

Part No. 600/601/608.20. . . 600/601/608.25. . . 600/601/608.30. . . 600/601.32.. . . . . . . . 600/601/608.35. . . 600/601.38.. . . . . . . . 600/601/608.40. . . 600/601.45.. . . . . . . . 600/601/608.50. . . 600/601.55.. . . . . . . . 600/601.60.. . . . . . . . .0 .0 .0 .0 .0 .0** .0 .0 .0** .0 .0 Bi [mm] 200 250 300 320 350 380 400 450 500 550 600 Ba [mm] 252 302 352 372 402 432 452 502 552 602 652 600 [kg/m] 8,75 9,11 9,45 9,59 9,74 10,01 10,19 10,32 10,63 10,98 11,47 601 [kg/m] 7,99 8,17 8,34 8,41 8,48 8,62 8,71 8,77 8,93 9,10 9,35 R608 [kg/m] ** ** ** ** ** **
600 601 R608
Phone +49- (0) 22 03-96 49-800

Available bending radii R [mm] 200* 250 300 350 400 450 500 550 600 750 1000 Extension links for extremely wide e-chains upon request
Supplement Part No. with required radius. Example: 600.30. 300 .0 0 = standard color, other colors *not available for R608 page 1.39 Pitch = 143 mm/link - Links/m = 7 **upon request

page 7.255
7.297
Fax
+49- (0) 22 03-96 49-222
System E4/00
600 601 R608
igus e-chainsystems
e-chain
e-tube
min. 6 mm
6018
6015.X
6011
6011
min. 32 mm
Exception: Minimum spacing Locking separator 6008 = 23 mm

Standard separator 6001 for e-chains and e-tubes offers
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
6001
unassembled assembled Spacer*,
6001 6011 24
safe stability due to its wide base design, also when used with thick cables or hoses. Separators (e.g. "side mounted") for e-chains can be fixed in
Spacer 6005.XX
their position with Spacers 6005.XX. The available inner height 6005.XX 6015.XX 10 6 will be reduced by 2 mm, per spacer and side. To avoid this, the parts can be assembled on outside of the crossbar (not for long travels) XX = width of the spacer (available 10, 15, 20 mm)
unassembled
Locking separator Locking separator 6008 for e-chains assembled
Additionally:
6008 6018 24 Locking separator 6008 for e-chains - with increased
unassembled
retention force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment.
Fax
igus GmbH
51147 Cologne
7.298
600 601 R608
differing diameters. e-chains and
6012
421.X
6013
6020
6015
6013
Option 2: Shelves
Side plates 6002, middle plates 6003 and shelves 420.X form the basic pattern of a shelf system. Shelves of various widths can be arranged at 15 different heights (in 7 mm increments). Locking vertical separator 6010 combined with shelves. Triple slots (only for e-chains ).
4,5
Side plate
Phone +49- (0) 22 03-96 49-800

4,5
15,5 8
assembled Middle plate
6012
Middle plate 6003
unassembled Slotted separators 6004 are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. The unilateral open slotted separator 6005 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 24 4 6 Slotted separator 24 8 17 assembled
6003 6013
Locking vertical separator for e-chains assembled
unassembled
6004 6014
Open slotted separator 6005
6005 6015
Width X [mm] 018 023 025 028 033 043 050 062
Width X [mm] 075 088 100 125 150 175 187 200
Shelf 420.X
Shelf
X-8
page 7.255
7.299
Fax
+49- (0) 22 03-96 49-222
unassembled
6002
6002
For use with many cables of 7 7
System E4/00
600 601 R608
E4/00 | Series 600601R608 | Accessories | Mounting Brackets, Steel

Moving end 6000.1
Option steel - pivoting

For pivoting connections One part (two-piece) for all chain widths Electrically conductive 40 40 60 74 Possible installation conditions Further installation angles installation sketch Fixed end 6000.2
40
74 60
Moving end 6000.1 6000.10 6000.21
Fixed end 6000.2
13,5 80
Bi - 30
110 50 45
110 15
Fax
35
Note mounting brackets: Depending on the e-chain length,
6000.11
11
6000.20
the carrier will end with outer or
Part No.
Mounting bracket

51147 Cologne
inner side links. For the best appearance, make sure the chain ends with outer side link whenever possible. An odd number of links will always end with outer side links.
6000. 1 .12 Full attachment set (both sides) for e-chain , ending with outer side link 6000. 3 .12 Full attachment set (both sides) for e-chain , beginning with outer side link (moving end), ending with inner side link (fixed end) 6000.1 6000.2 Mounting bracket set moving end (one side) for outer side link Mounting bracket set fixed end (one side) for inner side link
igus GmbH

As individual component screwed on KMA. Can be plugged in the mounting brackets. Details chapter 10 Tiewrap No. of plate 3050.ZB 3075.ZB 3100.ZB
8 6
C B
Dim. C Dim. B [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230
Center bore + + +
teeth n 5 7 10 11 12 15 17 20 22 25
3115.ZB 3125.ZB 3150.ZB

12 18
12/90
6.2
3175.ZB
44
3200.ZB 3225.ZB 3250.ZB
28 35
Shown assembled
(n-1) x 10
( = no / + = yes)
7.300
Bi - 30
Bi
50
Steel Guide Troughs | Very stable and rugged

600 601 R608

Bi

ha = Outer height e-chains / e-tube HRi = Inner trough height HRa = Outer trough height BRi = Inner trough width depends on dim. Ba
HRi 2 ha
HRa = 300
BRa = Outer trough width

ha
nMon = Number of installation sets (left/right) nRi = Number of trough sets (left/right) Individual
30
3 5 FL 40 x 5
HRi 2 ha BRi Ba + 5
attachment without C-profile
= Guide trough set = Installation set
140
37 24
20 14
Phone +49- (0) 22 03-96 49-800
600.20.300.0
18 50
Order example Part No. Installation set 98.50.375 98.50.425 98.50.475 98.50.500 98.50.525 98.50.575 98.50.625 98.50.675 98.50.725 98.50.775
BRi Length of the C-profile according to dimension BRi Guide troughs are used with applications where the upper run of the e-chain glides on the lower
see table
.20 .25 .30 .32 .35 .40 .45 .50 .55 .60
257 307 357 377 407 457 507 557 607 657
run. If using igus steel guide troughs, the following
components are required: Guide trough without glide bars Part No. 98.30 Guide trough with glide bars Part No. 98.31 Installation sets as end connectors Part No. 98.50.XX .XX indicates the length of the C-profile on which the guide trough is mounted. The values and part numbers are specified in the table on the left. Standard length of the trough components and glide bars is 2 m.The required overall length of the guide trough directly correlates to the length of travel. Special dimensions are available for confined spaces. Illustration top: Guide trough with and without glide bar. Illustration bottom: installation set
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m Guide trough without glide bar (8 x 2 m sections) Order text: 16 m Guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (Guide trough-sets + 1) Order text: 17 Installation sets (with C-profile)
Part No. Part No.
98.30
chapter 10
98.31
Part No. 98.50. 475

chapter 9
nMon = nRi + 1
nRi x 2000 mm
page 7.255
Details about steel guide troughs
7.301
Fax
+49- (0) 22 03-96 49-222
11
Installation set with C-profile
640
E4/00 | Series 640
112
Price index
Optimum ratio of inner height to outer height Numerous interior separation possibilities Stop dog with "brake" for noise reduction
Cleanroom test upon request ESD classification: Electrically conductive ESD/ATEX version upon request
Wide, rounded plastic crossbars - cable friendly Optimized glide pads with lateral wear allowance Dirt-repellent exterior e-chains also available with
reverse bending radius "RBR" Crossbars are removable along both radii
clips - Insert screwdriver into the slot, push down, release by lever action. Repeat action for the other side
When to use the Series 640: If a low-noise version is required At very high speeds and/or accelerations For long travels For high additional loads
When not to use it: If a simple and low-cost solution is required Series 1640, page 7.114 If higher stability is required Series 600/601/R608, page 7.294 If an enclosed solution is required Series R608, page 7.294
e-chain
nd
with 2 separators 6411 assembled every 2 link 1 set 6000.1.12
7.302
E4/00 | Series 640 | Dimensions and Technical Data

Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG 70.0 60.0 50.0 40.0 30.0 20.0 10.0 6.0 2.0 1.5 1.0 0.5 0 0 S (FLG) S (FLB) S D S/2 Fill weight [kg/m] S = Length of travel R = Bending radius FLB FLG H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on 7.0 3.5 4.5 5.5 6.5 1.0 2.5 Unsupported length FLG / FLB [m] 2.0 3.0 Length of travel S [m] 0 4 6 8 10 12 14 4.0 5.0 6.0 H2 = *Mounting height
640
112
FLB
Other installation methods Vertical, standing 6 m Side mounted, unsupp. 4 m Rotary requires further calculation Unsupported length of upper run HF = H + 100 = upon request

143
Pitch = 143 mm/link

R H D K H2 K2 200 545 415 920 325 1287 250 645 465 1080 325 900 1430 300 745 515 1240 325 1100 1859
Links/m = 7 (1001 mm)

350 845 565 1400 325 1200 2145 400 945 615 1560 325 1430 2574 450 1045 665 1720 325 1580 2860 500 1145 715 1870 325 1700 3146

550 1245 765 2020 325 1850 3432 600 1345 815 2175 325 2050 3861 750 1645 965 2660 325 2850 5005 1000 2145 1215 3435
D2+25 800


D2 K2 H2 Fixed end
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
3D-CAD files, pdf-downloads und weitere Produktinformationen
www.igus.de/en/640
7.303
Phone +49- (0) 22 03-96 49-800
140
System E4/00
HF
640
E4/00 | Series 640 | Product Range

Ba Bi

igus e-chainsystems
100 max.
112 140
For rigid hydraulic hoses
R
Part No. structure
For applications particularly demanding Can be opened from two sides
640. 33. 300. 0

Phone +49- (0) 22 03-96 49-800 Internet: www.igus.eu igus GmbH
7.304
51147 Cologne
Fax
+49- (0) 22 03-96 49-222
www.igus.de/en/640

Part No. 640.12. 640.13. 640.15. 640.16. 640.17. 640.18. 640.20. 640.21. 640.22. 640.23. 640.25. 640.26. 640.27. 640.28. 640.30. 640.31. 640.32. 640.33. 640.35. 640.36. 640.37. 640.38. 640.40. 640.41. 640.42. 640.43. 640.45. 640.46. 640.47. 640.48. 640.50. 640.51. 640.52. 640.53. 640.55. 640.60. .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 562 Ba [mm] 139 152 164 177 189 202 214 227 239 252 264 277 289 302 314 327 339 352 364 377 389 402 414 427 439 452 464 477 489 502 514 527 539 552 564 614 Weight [kg/m] 7,57 7,66 7,77 7,84 7,92 7,99 8,04 8,12 8,18 8,23 8,30 8,32 8,39 8,46 8,51 8,62 8,68 8,72 8,74 8,79 8,92 9,02 9,11 9,16 9,20 9,21 9,26 9,30 9,38 9,39 9,42 9,52 9,83 9,95
640
System E4/00 www.igus.de/en/640
7,91
Available bending radii R [mm] 200 250 300 350 400 450 500 550 600 750 1000 Supplement Part No. with required radius. Example: 640.33. 300 .0 0 = standard color, other colors page 1.39 Pitch = 143 mm/link - Links/m = 7
Outer side link, single part Part No. 600.01

(suitable for all radii) Inner side link, single part Part No. 600.02. R Single crossbar, e-chain , Part No. 450.Bi
page 7.255
3D-CAD files, pdf-downloads und weitere Produktinformationen
7.305
Fax
+49- (0) 22 03-96 49-222
7,70
640
E4/00 | Series 640 | Accessories | Interior Separation
igus e-chainsystems
Vertical separators are used if a vertical subdivision is required. In the standard configuration, a separator is mounted at every second link. 6418 415.X 6411 6411 415.X 6418 6411
Vertical separator Vertical separator for e-chains assembled Spacer* Spacer 405.XX for e-chains assembled Locking separator Locking separator 6408 for e-chains assembled


Standard separator 6401 for e-chains offers safe stability
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
6401
unassembled
6401 6411 20
due to its wide base design, also when used with thick cables or hoses. Separators (e.g. "side mounted") for e-chains can be fixed in
their position with Spacers 405.XX. The available inner height will 405.XX 415.XX 10 4 be reduced by 2 mm, per spacer and side. To avoid this, the parts can be assembled on outside of the crossbar (not for long travels) XX = width of the spacer (available 10, 15, 20, 30, 40 mm)
unassembled
Additionally:
6408 6418 20 The Locking separator for e-chains 6408 is designed for
unassembled
applications exposed to extremely high humidity, for example, at composting plants. The lateral cam serves for uniform alignment of the vertical separators; if these separators are misaligned, they will inevitably get damaged on an attempt to open the e-chain .
Fax
igus GmbH
7.306
51147 Cologne
www.igus.de/en/640
E4/00 | Series 640 | Accessories | Interior Separation
640
differing diameters. e-chains and
6012
6413
421.X
6413
6415
6413
Option 2: Shelves
Side plates 6002, middle plates 6403 and shelves 420.X form the basic pattern of a shelf system. Shelves of various widths can be arranged at 15 different heights (in 7 mm increments). The unilateral open slotted separator 6405 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves.
4,5
Side plate
Phone +49- (0) 22 03-96 49-800

4,5
15,5 8
assembled Middle plate for e-chains
6012
unassembled 17 4 assembled
Open slotted separator for e-chains
Width X [mm] 018 023 025 028 033 043 050 062
Width X [mm] 075 088 100 125 150 175 187 200
Part No. assembled 421.75 421.88 421.100 421.125 421.150 421.175 421.187 421.200 X-8 Shelf Shelf 420.X

Rollclip unassembled 9 assembled 489.27 490.27
Rollclip - minimizes abrasion of particularly sensitive hoses. The Rollclip is simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the chain and hose. 27 mm
page 7.255
www.igus.de/en/640
7.307
Fax
+49- (0) 22 03-96 49-222
unassembled
6002
6002
For use with many cables of 7
System E4/00
640

Suitable for hoses with a maximum outer diameter of 300 mm
igus e-chainsystems
Gliding operation with crossbars assembled along the outer radius and a special guide trough Gliding operation not guaranteed with crossbars assembled along the inner radius The extender crossbar can either be attached to the side links directly or can be used in combination with two stranded snap-open crossbars
tender crossbar applications. We are happy to assist you with your design layout Round extender crossbar with snap-open crossbars Part No. 450.15.RHD115 450.17.RD115 450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250 = round Attached directly Square extender crossbar to the side link Max [mm] hose 115 115 150 200 250 300 150 200 250 = square + = yes / = no Form with snap-open crossbars Installation side link + + + + + Attached directly to the side link
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
E4 snapclip

The loops can be adjusted as required
51147 Cologne
on project planning Part No. 450.B12 450.B12.200 Form Locking clip, comprising a locking element Locking band, comprising a locking element and band; 12 x 1,5 x 200 mm
igus GmbH
7.308
www.igus.de/en/640
E4/00 | Series 640 | Accessories | Mounting Brackets, Steel

Moving end 6000.1
640

For pivoting connections One part (two-piece) for all chain widths Electrically conductive
40 40 60
40
74 60
74 Fixed end 6000.2 Possible installation conditions Further installation angles installation sketch
Moving end 6000.1 6000.10 6000.21
Fixed end 6000.2

Note mounting brackets: Depending on the e-chain
13,5 80
110 50 13,5 45
110 15
35
6000.11
11
6000.20
length, the carrier will end with Part No. Mounting bracket

outer or inner side links. For the best appearance, make sure the chain ends with outer side link whenever possible. An odd number of links will always end with outer side links.
6000. 1 .12 Full attachment set (both sides) for e-chain , ending with outer side link 6000. 3 .12 Full attachment set (both sides) for e-chain , beginning with outer side link (moving end), ending with inner side link (fixed end) 6000.1 6000.2 Mounting bracket set moving end (one side) for outer side link Mounting bracket set fixed end (one side) for inner side link
E4/00 | Series 640 | Accessories | Strain Relief

Tiewrap No. of plate 3050.ZB 3075.ZB 3100.ZB 3115.ZB 3125.ZB 3150.ZB 3175.ZB 3200.ZB 3225.ZB 3250.ZB teeth n 5 7 10 11 12 15 17 20 22 25 Dim. C Dim. B [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230 Center bore + + +

As individual component screwed on KMA. Can be plugged in the mounting brackets. Details chapter 10 chapter 10
C B
12/90
12 18
6.2
44
(n-1) x 10
28 35 Shown assembled page 7.255
www.igus.de/en/640
7.309
Fax
+49- (0) 22 03-96 49-222
Bi - 30
Bi - 30
Bi
50
Part No. 98.30 | 98.31 | Trough height: 300 mm 640
Steel Guide Troughs | Very stable and rugged

BRa
Ba = Outer width e-chains / e-tube Bi = Inner width e-chains / e-tube

20
BRi Ba + 5 Ba Bi
ha = Outer height e-chains / e-tube HRi = Inner trough height HRa = Outer trough height BRi = Inner trough width BRa = Outer trough width nMon = Number of installation sets (left/right) nRi = Number of trough sets (left/right)
3 5
depends on dim. Ba
HRi 2 ha HRa = 300 ha
30
!
Phone +49- (0) 22 03-96 49-800
HRi 2 ha BRi Ba + 5
FL 40 x 5
Individual attachment without

140
= Guide trough set = Installation set

37
20 14
C-profile
11
+49- (0) 22 03-96 49-222
Installation set with C-profile

640.12.300.0 BRi .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 144 157 169 182 194 207 219 232 244 257 269 282 294 307 319 332 344 357 369 382 394 407 419 432 444 457 469 482 494 507 519 532 544 557 569 619 Order example Part No. Installation set 98.50.275 98.50.275 98.50.300 98.50.300 98.50.325 98.50.325 98.50.350 98.50.350 98.50.375 98.50.375 98.50.400 98.50.400 98.50.425 98.50.425 98.50.450 98.50.450 98.50.475 98.50.475 98.50.500 98.50.500 98.50.525 98.50.525 98.50.550 98.50.550 98.50.575 98.50.575 98.50.600 98.50.600 98.50.625 98.50.625 98.50.650 98.50.650 98.50.675 98.50.675 98.50.700 98.50.750
24
18
50
Length of the C-profile according to dimension BRi Guide troughs are used with applications where the upper run of the e-chain glides on the lower
see table
run. If using igus steel guide troughs, the following
components are required: Guide trough without glide bars Part No. 98.30 Guide trough with glide bars Part No. 98.31 Installation sets as end connectors Part No. 98.50.XX .XX indicates the length of the C-profile on which the guide trough is mounted. The values and part numbers are specified in the table on the left. Standard length of the trough components and glide bars is 2 m.The required overall length of the guide trough directly correlates to the length of travel. Special dimensions are available for confined spaces. Illustration top: Guide trough with and without glide bar. Illustration bottom: installation set
51147 Cologne
Fax
.31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47
igus GmbH
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m Guide trough without glide bar (8 x 2 m sections) Order text: 16 m Guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (Guide trough-sets + 1) Order text: 17 Installation sets (with C-profile)
Part No. Part No.
98.30 98.31
.48 .50 .51 .52 .53 .55 .60
Part No. 98.50. 475
nMon = nRi + 1
nRi x 2000 mm
7.310
Details about steel guide troughs
System E4 | Further Applications
640
Phone +49- (0) 22 03-96 49-800

Friction welding machine - Special E4/00 version bend in two directions
chapter 9
chainflex CF310.UL
3D-CAD files, pdf-downloads and many online features www.igus.de/en/640
page 7.255
7.311
Fax
+49- (0) 22 03-96 49-222
System E4/00
7.312
E4/4
E4.1-predecessor for long travels and side-mounted applications
7.313
For new constructions we recommend: System E4.1 from page 7.6
E4/4 - The E4.1 predecessor for long travels and side-mounted applications
System E4/4 (pronounced: E-4-4) came out to solve applications in two areas: The extreme long travels and the free-hanging side mounted situations. The famous undercut between two links is one feature to make that possible. Pushforces and rigidity are increased - tolerance against dirt and debris rises. Special "Roller-links" establishes E4/4 as the true long-travel specialist. The undercut design also enables the excellent ESD/ATEX performance. The chain links are tightly linked to each other, so that electricity can flow through them when in contact with each other (Please note: This is valid only for the special conductive material igumid ESD and is not applicable for the standard series in this catalog) Typical industries and applications Unsupported, side mounted applications Cranes: RTG, Quay cranes, many more Compost plants Construction machines Gypsum plants, concrete plants, chemical plants Agricultural plants ESD applications Heavy machinery Steel plants Shipyards General machinery
ATEX/ESD: Excellent performance with the special material igumid ESD (upon request) "Rear grip" achieves long-term electrical conductivity Side-mounted unsupported High torsional rigidity System E4/4 approved with long travels System E4 4-piece e-chain links
7.314
Many successful rol e-chain applications, i.e. one of the igus longest travels at the moment

on 2 ship unloaders in Malaysia, both equipped with a rol e-chain at 441,3 m travel length
Special case: Side-mounted, unsupported undercut design offers stability
200 m travels and more possible
Next Page
7.315
E4/4
E4/4 | Side-mounted | Travels over 200 m

Rugged stop dog igumid G Outer link with rear -40/+120C catch - high stability "side-mounted" Lateral glide surfaces Best unsupported lengths "side-mounted" rol e-chain links available For very long travels up to 150 - 250 m High torsional rigidity Good for tough environments with dirt and debris ESD Version available Interior separation tool box available You can find more technical data about the material, chemical resistance, temperatures Design, from page 1.38
Selection table
Series Inner height hi [mm] Inner width Bi [mm] Outer width Ba [mm] Outer height ha [mm] Bending radius R [mm] Unsupported length max. [m] page

2828 3838 4040 4040HD 5050 5050HD 32 42 56 56 80 80 50 - 400 50 - 400 50 - 600 50 - 600 50 - 600 50 - 600 74 - 424 77 - 427 86 - 636 104 - 654 100 - 650 110 - 660 54 64 84 84 108 108 63 - 300 75 - 350 135 - 500 135 - 300 150 - 1000 200 - 500 3,00 3,80 4,50 4,50 6,00 6,00 7.318 7.330 7.342 7.354 7.362 7.374

2928 3938 4140 5150 32 42 56 80 50 - 400 50 - 400 50 - 600 50 - 600 74 - 424 77 - 427 86 - 636 100 - 650 54 64 84 108 63 - 300 75 - 350 135 - 500 150 - 1000 3,00 3,80 4,50 6,00 7.318 7.330 7.342 7.362
e-tubes
R7728 R7838 R8840 R8840HD R9850 R9850HD 32 42 56 56 80 80 50 - 300 50 - 300 75 - 462 75 - 462 75 - 462 75 - 462 74 - 324 77 - 327 111 - 499 129 - 516 125 - 513 135 - 522 54 64 84 84 108 108 125 - 300 125 - 350 150- 500 150- 300 200 - 1000 200 - 500 3,00 3,80 4,50 4,50 6,00 6,00 7.318 7.330 7.342 7.354 7.362 7.374
7.316
System E4/4 | Assembly Instructions

System E4/4 | e-chains and e-tubes | Assembling
e-chains | Opening 1
Remove crossbars at connection point. Slide side links into each other - Press together
Join the side links - join the second side link by pressing from the top
Remove crossbars - Insert screwdriver into the slot, push down, release by lever action
Join the side links together on the opposite side by applying pressure to the outer link
Assemble crossbars - Push down and snap in by using a screwdriver
Remove clips - Insert screwdriver into the slot and push down, release by lever action
e-tube | Opening 1
Assemble clips (e-chains with crossbars
Assemble e-tube lids/bottoms - Attach to the connector at an angle - Snap in Remove lids/bottoms - Insert screwdriver into the slot, release by lever action
every other link) - Push down and snap in
System E4/4 | e-chains and e-tubes | Separating
Remove crossbars, clips, and lids on two adjacent chain links. Guide the screwdriver into the slot between side links and release it by levering it and separate the e-chain
Release only one side to swivel the lid
www.igus.de/en/e4_assembly
7.317
E4/4
2828 2928 R7728

Price index
page 7.42
E4/4 | Series 28282928R7728
32
32
High side-mount stability due to undercut Series 2828 Series 2928 Series R7728 High torsional rigidity Crossbars on e-chains are removable
along both radii Side-mounted unsupported High torsional rigidity ESD classification: Electrically conductive ESD/ATEX version upon request Closed and open styles can be combined Removable lids along inner radius Hinged snap-open removable lids along outer radius of e-tube Lateral glide surfaces for side-mounted operation Wide, rounded plastic crossbars - cable friendly KMA mounting brackets with attachment points on all sides Locking or pivoting mounting brackets available e-chain also available with reverse bending radii
rol e-chain Series
2828R/7728R available upon request Opening e-chains : Remove crossbars and
When to use the Series 2828/2928/R7728: When high torsional or shearing forces are expected For side-mounted applications involving large unsupported lengths For long-term operation in very moist environments Also available as rol e-chain
Please indicate chain-lenghts or number of links Example: 3 m or 54 links When not to use it: If a quieter version is required Series E4.32, page 7.42
e-chain
nd
with 2 separators 282 assembled every 2 link 1 set 28280.30.12C
7.318

Unsupported length
40
2828 2928 R7728
30 20 10 8.0 6.0 4.0 2.0 1.5
R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain FLB FLG K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
32
FLB
1.0 0.5
Other installation methods Vertical, standing 5 m Side mounted, unsupp. 2 m Rotary requires further calculation Unsupported length of upper run
HF = H + 40
= upon request

56
Pitch = 56 mm/link
R D K H2 K2 063 130 340 126 340 075 205 150 380 151 150 380
Links/m = 18 (1008 mm)

100 255 175 465 166 370 616 125 305 200 550 166 445 784 150 355 225 620 166 625 1008 175 405 250 700 166 655 1064
200 455 275 780 166 770 1288 220 495 295 850 166 870 1456 250 555 325 940 166 930 1568 300 655 375 1110 166 1240 1960
-0 H +20 180
D2+20 130


D2 K2 H2 Fixed end
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
page 9.70
7.319
Phone +49- (0) 22 03-96 49-800
54
System E4/4
HF
2828 2928 R7728

Ba Bi

28 max.
igus e-chainsystems
32 54
For rigid hydraulic hoses For applications particularly demanding
R
Part No. structure
Can be opened from two sides
2828. 30. 300. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi

28 max.
32 54
For nearly every situation Can be opened from two sides
R
Part No. structure
Easy assembly Stable Attractive price
2928. 30. 300. 0

Fax
Ba Bi

Fully enclosed
51147 Cologne
28 max.
32 54
igus GmbH
R
Part No. structure
7728. 30. 300. 0

Rolling instead of gliding: rol e-chain

Special solution for long travels. 75% less drive power (gliding application) with igus rol e-chain . Series 2828R - Order example 2828R.30.220.0 Further information: www.igus.de/en/role or phone: +49-(0) 22 03-96 49-800

7.320

Part No. 2828/2928/7728.05. . . . 2828/2928.06.
..........
2828 2928 R7728

R7728 [kg/m] 2,63 2,75 2,83 2,94 3,03 3,19 3,39 3,59 4,04 4,43
Bi [mm] .0* .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 125 50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 150 175
Ba [mm] 74 92 99 111 124 132 137 149 162 174 187 192 199 212 224 237 249 262 274 286 299 312 324 337 349 362 374 387 399 412 424 200 220 250
2828 [kg/m] 1,73 1,79 1,84 1,93 2,02 2,08 2,15 2,20 2,29 2,38 2,44 2,51 2,56 2,65 2,74 2,87 2,92 3,05 3,10 3,19 3,28 3,37 3,46 3,59 3,68 3,77 3,86 3,95 4,04 4,11 4,18 300
2928 [kg/m] 1,64 1,67 1,69 1,73 1,78 1,81 1,84 1,87 1,91 1,96 1,99 2,02 2,05 2,09 2,14 2,20 2,22 2,29 2,32 2,36 2,41 2,45 2,50 2,56 2,60 2,65 2,69 2,74 2,79 2,82 2,86
2828/2928/7728.07. . . . 2828/2928.087. . . . . . . . . . 2828/2928/7728.10. . . . 2828/2928/7728.11. . . . 2828/2928.112. . . . . . . . . . 2828/2928/7728.12. . . . 2828/2928.137. . . . . . . . . . 2828/2928/7728.15. . . . 2828/2928.162. . . . . . . . . . 2828/2928/7728.17. . . . 2828/2928.18.
..........
Phone +49- (0) 22 03-96 49-800

2828/2928.187. . . . . . . . . . 2828/2928/7728.20. . . . 2828/2928.212. . . . . . . . . . 2828/2928.23.

..........
2828/2928.237. . . . . . . . . . 2828/2928/7728.25. . . . 2828/2928.262. . . . . . . . . . 2828/2928.28. 2828/2928.29.

.......... ..........
2828/2928/7728.30. . . . 2828/2928.312. . . . . . . . . . 2828/2928.325. . . . . . . . . . 2828/2928.337. . . . . . . . . . 2828/2928.350. . . . . . . . . . 2828/2928.362. . . . . . . . . . 2828/2928.375. . . . . . . . . . 2828/2928.387. . . . . . . . . . 2828/2928.400. . . . . . . . . . Available bending radii R [mm] 063** 075** 100**
**not available for R7728 *Removable lid only, no hinged option
Supplement Part No. with required radius. Example: 2828.30. 300 .0 0 = standard color, other colors page 1.39 Pitch = 56 mm/link - Links/m = 18
Single lid, e-tube, Part No. 775.Bi Right side link*, single part, Part No. 2828.02. R Left side link*, single part, Part No. 2828.01. R Single bottom, e-tube, Part No. 776.Bi

*View from the fixed point of the e-chain /e-tube
page 7.317
7.321
Fax
+49- (0) 22 03-96 49-222
Inner height: 32 mm
System E4/4
2828 2928 R7728
page 7.48
igus e-chainsystems
Vertical separators are used if a vertical subdivision is required. In the standard configuration, a separator is mounted at every second link. Note: Observe a lateral spacing of at least 25 mm (e-tube) Vertical separator Vertical separator for e-chains assembled Vertical separator Vertical separator 281T for e-tubes unassembled assembled Vertical separator Vertical separator 281.14 for e-chains /e-tubes

e-chain
e-tube
282A
282
382.X
282.14
284
294 282T 282.14
min. 25 mm
2,5

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
281
unassembled
281 282 12 2,5 8 281T 282T 12 2,5
to its broad foot design, also when used with thick cables or hoses. If the distance needed between separators is greater than this separators dimension, we offer the Vertical separator 281.14. The vertical separator 281T for e-tubes clamps to the fixed radius and remains free along the other radius to facilitate lid removal. If installing these yourself, please ensure that they are identically aligned. If the distance needed between separators is greater than this separators dimension, we offer the Vertical separator 281.14. Vertical separator 283 with a narrow foot for e-chains with
281.14 282.14 14 2,5
applications where a large number of small cables need to be individually separated.
Fax
Vertical separator Vertical separator 283 for e-chains assembled Spacer* Spacer for e-chains assembled Locking separator Locking separator 293 for e-chains assembled Asymmetric separator Asymmetric separator 281A for e-chains assembled

Separators (e.g. "side mounted") for e-chains can be fixed in
unassembled
283 284 8
their position with spacers 381.XX. The available inner height will be reduced by 2 mm, per spacer and side. To avoid this, the parts can be assembled on outside of the crossbar (not for long travels) XX = width of the spacer (available 10, 15, 20).
51147 Cologne
381.XX
unassembled
381.XX 382.XX 10 2,5
Additionally
Locking separator 293 for e-chains - with increased retention
igus GmbH
force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment (not for e-tubes). 293 294 10 2,5 2,75 12 Asymmetric separator 281A for e-chains (not for e-tubes)
unassembled
with an 12-mm base, for combinations between spacers of different widths and vertical separators in side-mounted applications, for instance. 281A 282A
unassembled
7.322
page 7.48
2828 2928 R7728
e-tubes can be subdivided both shelves can be arranged eleva-
287
289
387.X
289
298
292
289
tor-shifted with different bottoms
Option 2: Shelves
Side plates 286, middle plates 288 and shelves 386.X form the basic pattern of a shelf system. Shelves of various widths can be arranged at 3 different heights (in 7 mm increments). For special applications: Vertical separator with injection moulded shelf 281.S.57 (57,5 mm) or 281.S.45 (45 mm) Slotted separators 291 (not for e-tubes), are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. The unilateral open slotted separator 297 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 8 3 2,5 45 8 2,5 57,5 8 4
Side plate
Phone +49- (0) 22 03-96 49-800

4
287
unassembled assembled Vertical separator for e-chains /e-tubes
281.S.57 282.S.57
Vertical separator for e-chains /e-tubes
281.S.45 282.S.45
unassembled 6 2,5 assembled
Width X [mm] 018 023 025 028 033 043 050 054 062 075
Part No. unassembled 386.18 386.23 386.25 386.28 386.33 386.43 386.50 386.54 386.62 386.75
Part No. assembled 387.18 387.23 387.25 387.28 387.33 387.43 387.50 387.54 387.62 387.75
Width X [mm] 087 100 108 125 150 175 200 208 225
Part No. assembled 387.87 387.100 387.108 387.125 387.150 387.175 387.200 387.208 387.225 page 7.317 X-8 Shelf Shelf 386.X
7.323
Fax
+49- (0) 22 03-96 49-222
unassembled
286
286
System E4/4
vertically and horizontally. The
Inner height: 32 mm
2828 2928 R7728

igus e-chainsystems
Bi 1 22,5
Bi 2
Bi 3
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Fax
tender crossbar applications. We are happy to assist you with your design layout 385.15RHD115 round extender crossbar 385.18RD115 round strap assembled directly on the side section Form Installation side link + Combination with snap-open crossb. +
51147 Cologne
combined with snap-open crossbars Part No. 385.15.RHD115 385.18.RD115 = round + = yes / = no Max [mm] hose 105 105
igus GmbH
Hinged crossbars
385.02
Ba Bi
12,5
Ba Bi
Bi-37,5 mm
385.03
Option 1
Option 2
Option 3
Option 4
Bi
Bi Ba
Bi Ba
7.324
73+1
45
5,5

Moving end 28280/77280...1
2828 2928 R7728

45
45 45

45

Fixed end 28280/77280...2
Moving end 29280/78280...1

Recommended for vertical hanging / standing applications Additionally: Universally mountable C-profile option Corrosion resistant Locked connections At very high acceleration Fixed end 29280/78280...2 The attachment variants arising automatically by the choice of the KMA mounting bracket
Fixed end 28280/77280...2 (pivoting) 29280/78280...2 (locking) 73
Moving end (pivoting) 28280/77280...1 (locking) 29280/78280...1 73

22

Part No. structure (pivoting) 28280. 77280. 05. 12. C
Bi + 27
Bi + 14
Bi + 14
Bi
Part No. structure (locking) 29280. 05. 12. C 78280.

12,5 22,5 5,5 / t=7,2 22,5 12,5
Optional with C-profile
Width index
.05. .06. .07. .087. .10. .11. .112. .12. .137. .15. .162. .17. .18. .187. .20. .212.

28280
C-profile Bi option
.06.12. C
[mm]
Width index
.23. .237. .25. .262. .28. .29. .30. .312. .325. .337. .350. .362. .375. .387. .400.

28280 28280
C-profile Bi option
[mm]
Full set Width 29280 = e-chain 78280 = e-tube
locking
29280
locking
29280 29280
28280/77280 29280/78280 .05.12. C
50 68 75 87
.23.12. C 225 .237.12. C 237 25.12. C 250 .262.12. C 262 .28.12. C 275 .29.12. C 287
28280/77280 29280/78280 .07.12. C 28280 29280 .087.12. C
28280/77280 29280/78280 28280 28280 28280 29280 29280 29280
28280/77280 29280/78280 .10.12. C 100 28280/77280 29280/78280 .11.12. C 108 28280 29280 .112.12. C 112
28280/77280 29280/78280 .30.12. C 300 28280 28280 28280 28280 28280 28280 28280 28280 29280 29280 29280 29280 29280 29280 29280 29280 .312.12. C 312 .325.12. C 325 .337.12. C 337 .350.12. C 350 362.12. C 362 .375.12. C 375 .387.12. C 387 .400.12. C 400
28280/77280 29280/78280 .12 .12. C 125 28280 29280 .137.12. C 137
28280/77280 29280/78280 .15 .12. C 150 28280 29280 .162.12. C 162
Full set, for both ends: 28280. 05. 12 Single-part order:Bei 28280. 05. 1 Mounting bracket moving end 28280. 05. 2 Mounting bracket fixed end page 7.317
28280/77280 29280/78280 .17.12. C 168 28280 28280 29280 29280 .18.12. C 175 .187.12. C 187
28280/77280 29280/78280 .20.12. C 200 28280 29280 .212.12. C 212
7.325
2828 2928 R7728

Moving end 28280.1

60 60 60 60
60 60
60
Fixed end 28280.2
Moving end 28280.1
Fixed end 28280.2
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
28280.10
28280.21
60
Bi - 20
77 26,5 35 30
77 12
Fax
28280.11
15,5
28280.20
For e-chain
Part No. full set 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12
Bi
[mm]
For e-chain
Part No. full set 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12 28280. 12
Bi
[mm]
51147 Cologne
282829287728.05 28282928.06 282829287728.07 28282928.087 282829287728.10 282829287728.11 28282928.112 282829287728.12 28282928.137 28280. 12 Full set, 4 parts 2 with pin / 2 with bore Single-part order: 28280. 1 Mounting bracket moving end, 1 part left / right 282829287728.15 28282928.162 282829287728.17 28282928.18 28282928.187 282829287728.20 28282928.212
50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212
28282928.23 28282928.237 282829287728.25 28282928.262 28282928.28 28282928.29 282829287728.30 28282928.312 28282928.325 28282928.337 28282928.350 28282928.362 28282928.375 28282928.387 28282928.400
225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
igus GmbH
28280. 2 Mounting bracket fixed end, 1 part left / right
7.326
Bi - 20

Part No. single clamps steel stainless steel CFX12.1 CFX12.1.E CFX14.1 CFX14.1.E CFX16.1 CFX16.1.E CFX18.1 CFX18.1.E CFX20.1 CFX20.1.E CFX22.1 CFX22.1.E CFX26.1 CFX26.1.E CFX30.1 CFX30.1.E CFX34.1 CFX34.1.E CFX38.1 CFX38.1.E CFX42.1 CFX42.1.E Part No. double clamps steel stainless steel CFX12.2 CFX12.2.E CFX14.2 CFX14.2.E CFX16.2 CFX16.2.E CFX18.2 CFX18.2.E CFX20.2 CFX20.2.E CFX22.2 CFX22.2.E CFX26.2 CFX26.2.E CFX30.2 CFX30.2.E CFX34.2 CFX34.2.E Part No. triple clamps steel CFX12.3 CFX14.3 CFX16.3 CFX18.3 CFX20.3 CFX22.3 stainless steel Cable [mm] 06 - 12 14 - 16 16 - 18 18 - 20 20 - 22 22 - 26 26 - 30 30 - 34 34 - 38 38 - 42 igus chainfix steel clamps and
2828 2928 R7728
max. pull forces, adjustable with hexagon socket. Available as single, double or triple clamps. Details chapter 10
System E4/4 Phone +49- (0) 22 03-96 49-800
chainfix stainless-steel clamps -
Cable [mm] 04 - 08 08 - 12 12 - 16 16 - 20 20 - 24


Width [mm] 10,8 16,4 20,0

Number of teeth 5 7

Dim. C Dim. B [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230
Center bore + + +

As individual component screwed on KMA. Can be plugged in the mounting brackets. Details chapter 10 Chapter 10
C B
12/90
12 18
6.2
44
( = no / + = yes)
(n-1) x 10
28 35 Shown assembled page 7.317
chapter 10
7.327
Fax
+49- (0) 22 03-96 49-222
Inner height: 32 mm
12 - 14
2828 2928 R7728


BRa 31 22 BRi Ba + 4 Ba Bi 2 11
Bi

ha = Outer height e-chains / e-tube HRi = Inner trough height HRa = Outer trough height BRi = Inner trough width BRa = Outer trough width nMon = Number of installation sets (left/right) nRi = Number of troughs sets (left/right) depends on dim. Ba
ha
HRi 2 x ha Bottom clamp attached optionally inwards or outwards 54 27 12 4,9
!
Phone +49- (0) 22 03-96 49-800
HRi 2 ha BRi Ba + 4
+49- (0) 22 03-96 49-222

Bottom Clamp attached optionally inwards or outwards 2828.05.200.0
BRi
M6 x16
Order example
960.30.175 960.30.200 960.30.200 960.30.225 960.30.225 960.30.225 960.30.250 960.30.250 960.30.275 960.30.275 960.30.300 960.30.300 960.30.300 960.30.325 960.30.325 960.30.350 960.30.350 960.30.375 960.30.375 960.30.400 960.30.400 960.30.425 960.30.425 960.30.450 960.30.450 960.30.475 960.30.475 960.30.500 960.30.500 960.30.525 960.30.525
Part No. attached
[mm] inwards
.05 .06 .07 .087 78 96 103 115 128 136 141 153 166 178 191 196 203 216 228 241 253 266 278 291 303 316 328 341 353 366 378 391 403 416 428 960.30.125 960.30.150 960.30.150 960.30.175 960.30.175 960.30.200 960.30.200 960.30.200 960.30.225 960.30.225 960.30.250 960.30.250 960.30.250 960.30.275 960.30.275 960.30.300 960.30.300 960.30.325 960.30.325 960.30.350 960.30.350 960.30.375 960.30.375 960.30.400 960.30.400 960.30.425 960.30.425 960.30.450 960.30.450 960.30.475 960.30.475
see table
Fax
.10 .11 .112 .12 .137 .15 .162 .17
Part No. Part No.
18
972.30.SL 972.31.SL
51147 Cologne
.18 .187 .20 .212 .23 .237 .25 .262 .28 .29 .30 .312 .325 .337
igus GmbH
nMon = nRi + 1
nRi x 2000 mm
.350
.362 .375 .387 .400
7.328
HRa = 117
No
2828 2928 R7728
Phone +49- (0) 22 03-96 49-800

High unsupported lenghts and perfect suitability fr circular movements (RBR-versions) are some features for the E4/4-System
Chapter 9
page 7.317
7.329
Fax
+49- (0) 22 03-96 49-222
Inner height: 32 mm
System E4/4
3838 3938 R7838

Price index
page 7.60
E4/4 | Series 38383938R7838
42
42
High side-mount stability due to undercut Series 3838 Series 3938 Series R7838 High torsional rigidity Closed and open styles can be combined Hinged snap-open removable lids Side-mounted unsupported High torsional rigidity ESD classification: Electrically conductive ESD/ATEX version upon request along outer radius of e-tube Removable lids along inner radius Crossbars on e-chains are removable
along both radii Lateral glide surfaces for side-mounted operation Wide, rounded plastic crossbars - cable friendly KMA mounting brackets with attachment points on all sides Locking or pivoting mounting brackets available e-chain also available with reverse bending radii
rol e-chain Series
When to use the Series 3838/3938/R7838: When high torsional or shearing forces are expected For side-mounted applications involving large unsupported lengths For long-term operation in very moist environments Also available as rol e-chain
Please indicate chain-lenghts or number of links Example: 4 m or 60 links When not to use it: If a quieter version is required Series E4.42, page 7.60
e-chain
nd
7.330

Unsupported length
40 30 20 10 8.0 6.0 4.0 2.0 1.5
3838 3938 R7838
S = Length of travel R = Bending radius FLB H = Nominal clearence height HF = Required clearence height D = Overlength e-chain FLG K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
0 *if the mounting bracket location is set lower
42
FLB
1.0 0.5
1.0
2.0
3.0
4.0
Other installation methods Vertical, standing 6 m Side mounted, unsupp. 2,5 m Rotary requires further calculation Unsupported length of upper run HF = H + 40 = upon request
Moving end R Fixed end H - 64 H

67
Pitch = 67 mm/link
R
-0 H +25
Links/m = 15 (1005 mm)

125 315 224 530 186 475 804 150 365 249 610 186 570 1005 170 405 269 670 186 690 1139 200 465 299 765 186 780 1340
215 495 314 810 186 865 1407 250 565 349 920 186 1010 1675 300 665 399 1080 186 1150 1943 350 765 449 1235 186 1500 2412
075 215 174 370 151 370
100 265 199 450 201 199 450
115 295 214 500 186 435 737
D K H2 K2
D2+25 174


D2 K2 Fixed end H2
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
page 9.70
7.331
Phone +49- (0) 22 03-96 49-800
64
System E4/4
HF
3838 3938 R7838

Ba Bi

38 max.
igus e-chainsystems
42 64
R
Part No. structure
3838. 400. 300. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi

38 max.
42 64
R
Part No. structure
3938. 400. 300. 0

Fax
Ba Bi

Fully enclosed
51147 Cologne
38 max.
42 64
igus GmbH
R
Part No. structure
7838. 25. 300. 0


Special solution for long travels. 75% less drive power (gliding application) with igus rol e-chain . Series 3838R - Order example - 3838R.30.250.0 Further information: www.igus.de/en/role or phone: +49-(0) 22 03-96 49-800

7.332

Part No. 3838/3938/7838.05.. . 3838/3938.06. . . . . . . . . . 3838/3938/7838.07.. . 3838/3938.087. . . . . . . . 3838/3938/7838.10.. . 3838/3938/7838.11.. . 3838/3938.112. . . . . . . . 3838/3938/7838.12.. . 3838/3938.137. . . . . . . . 3838/3938/7838.15.. . 3838/3938.162. . . . . . . . 3838/3938/7838.17.. . 3838/3938.18. . . . . . . . . . 3838/3938.187. . . . . . . . 3838/3938/7838.20.. . 3838/3938.212. . . . . . . . 3838/3938.23. . . . . . . . . . 3838/3938.237. . . . . . . . 3838/3938/7838.25.. . 3838/3938.262. . . . . . . . 3838/3938.28. . . . . . . . . . 3838/3938.29. . . . . . . . . . 3838/3938/7838.30.. . 3838/3938.312. . . . . . . . 3838/3938.325. . . . . . . . 3838/3938.337. . . . . . . . 3838/3938.350. . . . . . . . 3838/3938.362. . . . . . . . 3838/3938.375. . . . . . . . 3838/3938.387. . . . . . . . 3838/3938.400. . . . . . . . .0* .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 Ba [mm] 77 95 102 115 127 135 140 152 165 177 190 195 202 215 227 240 252 265 277 290 302 315 327 340 352 365 377 390 402 415 427 3838 [kg/m] 2,06 2,09 2,12 2,18 2,25 2,30 2,30 2,40 2,44 2,53 2,55 2,62 2,62 2,69 2,77 2,84 2,92 2,96 3,05 3,06 3,17 3,19 3,32 3,34 3,41 3,46 3,68 3,74 3,79 3,85 3,90 3938 [kg/m] 1,98 1,99 2,01 2,04 2,08 2,10 2,10 2,15 2,17 2,21 2,22 2,26 2,26 2,30 2,33 2,37 2,41 2,43 2,47 2,48 2,53 2,54 2,61 2,62 2,66 2,68 2,79 2,82 2,84 2,87 2,90 R7838 [kg/m] 2,25 2,38 2,60 2,65 2,81 3,07 3,24 3,53 4,33 4,89
3838 3938 R7838
Phone +49- (0) 22 03-96 49-800

Available bending radii R [mm] 075** 100** 115** 125 150 170 200 215 250 300 350 Supplement Part No. with required radius. Example: 3838.400. 300 .0 0 = standard color, other colors page 1.39 Pitch = 67 mm/link - Links/m = 15 *Removable lid only, no hinged option **not available for R7838

page 7.317
7.333
Fax
+49- (0) 22 03-96 49-222
Inner height: 42 mm
System E4/4
3838 3938 R7838
page 7.66
igus e-chainsystems
Vertical separators are used if a vertical subdivision is required. In the standard configuration, a separator is mounted at every second link. Note: Observe a lateral spacing of at least 25 mm (e-tube)! Vertical separator Vertical separator for e-chains assembled Vertical separator* Vertical separator with a narrow base 3881 for e-chains assembled Vertical separator Vertical separator 381T for e-tubes unassembled assembled 381T 382T 14 Separators (e.g. "side mounted") for e-chains can be fixed in

e-chain
e-tube
382A
3882
3814
382.X
382
382T
384
min. 25 mm
2,5

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
381
unassembled
381 382 14
to its broad foot design, also when used with thick cables or hoses. Vertical separator 3881 with a narrow foot (7 mm) for e2,5 chains with applications where a large number of small cables
need to be individually separated. 3881 3882 7 3 The vertical separator 381T for e-tubes clamps to the fixed radius and remains free along the other radius to facilitate lid removal. If installing these yourself, please ensure that they are identically aligned.
unassembled
Fax
their position with spacers 381.XX. The available inner height will Spacer* Spacer 381.XX for e-chains assembled Locking separator Locking separator for e-chains assembled Locking separator Locking separator 383 for e-tubes unassembled assembled Asymmetric separator Asymmetric separator 381A for e-chains assembled

be reduced by 2 mm, per spacer and side. To avoid this, the parts can be assembled on outside of the crossbar (not for long travels) 381.XX 382.XX 10 XX = width of the spacer (available 10, 15 and 20)
unassembled
Additionally:
2,5 Locking separator 3804 for e-chains - with increased
51147 Cologne
3804
unassembled
3804 3814 14 2,5
retention force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment. Locking separator 383 for e-chains - with increased retention
igus GmbH
383 384 10 2,5
force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment. Asymmetric separator 381A for e-chains (not for e-tubes)
unassembled
381A 382A 14
2,75
with an 14-mm base, for combinations between spacers of different widths and vertical separators in side-mounted
7.334
page 7.66
3838 3938 R7838
e-tubes can be subdivided both shelves can be arranged elevator-shifted with different bottoms
387
389
387.X
389
389
392
398
Option 2: Shelves
Side plates 386, middle plates 388 and shelves 386.X form the basic pattern of a shelf system. Shelves of various widths can be arranged at 5 different heights (in 7 mm increments). Slotted separators 391are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. 8 The unilateral open slotted separator 397 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 6 2,5 3 4
Side plate
Phone +49- (0) 22 03-96 49-800

4
387
unassembled assembled Slotted separator for e-chains /e-tubes
Width X [mm] 018 023 025 028 033 043 050 054 062
Part No. assembled 387.18 387.23 387.25 387.28 387.33 387.43 387.50 387.54 387.62
Width X [mm] 075 087 100 108 125 150 175 200 208
page 7.317
7.335
Fax
+49- (0) 22 03-96 49-222
unassembled
386
386
System E4/4
Inner height: 42 mm
3838 3938 R7838

igus e-chainsystems
Bi 1 22,5
Bi 2
Bi 3
48,5
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Fax
tender crossbar applications. We are happy to assist you with your design layout 385.15RHD115 round extender crossbar 385.18RD115 round strap assembled directly on the side section Form Installation side link + Combination with snap-open crossb. +
51147 Cologne
combined with snap-open crossbars Part No. 385.15.RHD115 385.18.RD115 = round + = yes / = no Max [mm] hose 115 115
igus GmbH
Hinged crossbars
385.02
Ba Bi
15
Ba Bi
Bi-37,5 mm
385.03
Option 1 Bi Ba
Option 2 Bi Ba
Option 3
Option 4
Bi
7.336
82+1
5,5

Moving end 38380/78380...1
3838 3938 R7838

45
45 45

45

Fixed end 38380/78380...2
Moving end 39380/79380...1

Moving end (pivoting) 38380/78380...1 (locking) 39380/79380...1 82 22

Bi + 32
Bi + 16
Bi + 16

Optional with C-profile
15 Width index
.05. .06. .07. .087. .10. .11. .112. .12. .137. .15. .162. .17. .18. .187. .20. .212.
22,5
6,5 / t=8,2 C-profile Bi option

.06.12. C
[mm]
22,5 Width index

.23. .237. .25. .262. .28. .29. .30. .312. .325. .337. .350. .362. .375. .387. .400.
15 C-profile Bi option
[mm]

38380/78380 38380 38380/78380 38380 38380/78380 38380/78380 38380 38380/78380 38380 38380/78380 38380 38380/78380 38380 38380 38380/78380 38380

38380 38380 38380/78380 38380 38380 38380 38380/78380 38380 38380 38380 38380 38380 38380 38380 38380
Full set Width 38380 = e-chain 77380 = e-tube
locking
39380
locking
39380 39380
39380/79380 .05.12. C
50 68 75 87
.23.12. C 225 .237.12. C 237
39380/79380 .07.12. C 39380 .087.12. C
39380/79380 .25.12. C 250 39380 39380 39380 .262.12. C 262 .28.12. C 275 .29.12. C 287
39380/79380 .10.12. C 100 39380/79380 .11.12. C 108 39380 .112.12. C 112
39380/79380 .30.12. C 300 39380 39380 39380 39380 39380 39380 39380 39380 .312.12. C 312 .325.12. C 325 .337.12. C 337 .350.12. C 350 .362.12. C 362 .375.12. C 375 .387.12. C 387 .400.12. C 400
39380/79380 .12 .12. C 125 39380 .137.12. C 137
39380/79380 .15 .12. C 150 39380 .162.12. C 162
39380/79380 .17.12. C 168 39380 39380 .18.12. C 175 .187.12. C 187
39380/79380 .20.12. C 200 39380 .212.12. C 212
7.337
3838 3938 R7838

Moving end 38380.1

40 40 60 74
40 74
60
Fixed end 38380.2
Moving end 38380.1
Fixed end 38380.2
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
38380.10
38380.21
60
Bi - 20
77 35 30
77 12
Fax
32
38380.11 For e-chain
19
8,5
38380.20 Bi
[mm]
Part No. full set 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12
Bi
[mm]
For e-chain
Part No. full set 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12 38380. 12
383839387838.05
50 68 75 87 100 108 112 125 137 150 162 168 175 187 200 212
38383938.23 38383938.237 383839387838.25 38383938.262 38383938.28 38383938.29 383839387838.30 38383938.312 38383938.325 38383938.337 38383938.350 38383938.362 38383938.375 38383938.387 38383938.400
225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
51147 Cologne
38383938.06 383839387838.07 38383938.087 383839387838.10 383839387838.11 38383938.112 383839387838.12 38383938.137 38380. 12 Full set, 4 parts 2 with pin / 2 with bore Single-part order: 38380. 1 Mounting bracket moving end, 1 part left / right 38380. 2 Mounting bracket 383839387838.15 38383938.162 383839387838.17 38383938.18 38383938.187 383839387838.20 38383938.212
Internet: www.igus.de
igus GmbH
fixed end, 1 part left / right
7.338
Bi - 20

Part No. single clamps steel stainless steel CFX12.1 CFX12.1.E CFX14.1 CFX14.1.E CFX16.1 CFX16.1.E CFX18.1 CFX18.1.E CFX20.1 CFX20.1.E CFX22.1 CFX22.1.E CFX26.1 CFX26.1.E CFX30.1 CFX30.1.E CFX34.1 CFX34.1.E CFX38.1 CFX38.1.E CFX42.1 CFX42.1.E Part No. double clamps steel stainless steel CFX12.2 CFX12.2.E CFX14.2 CFX14.2.E CFX16.2 CFX16.2.E CFX18.2 CFX18.2.E CFX20.2 CFX20.2.E CFX22.2 CFX22.2.E CFX26.2 CFX26.2.E CFX30.2 CFX30.2.E CFX34.2 CFX34.2.E Part No. triple clamps steel CFX12.3 CFX14.3 CFX16.3 CFX18.3 CFX20.3 CFX22.3 stainless steel Cable [mm] 06 - 12 12 - 14 14 - 16 16 - 18 18 - 20 20 - 22 22 - 26 26 - 30 30 - 34 34 - 38 38 - 42 igus chainfix steel clamps and
3838 3938 R7838
Cable [mm] 04 - 08 08 - 12 12 - 16 16 - 20 20 - 24


Phone +49- (0) 22 03-96 49-800

8
Single tiewrap plate 28 35 Shown assembled
Width [mm] 10,8 16,4 20,0

Number of teeth 5 7

Dim. C Dim. B [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230
Center bore + + +

C B
12/90
12 18
6.2
( = no / + = yes)
(n-1) x 10
44
page 7.317
chapter 10
7.339
Fax
+49- (0) 22 03-96 49-222
Inner height: 42 mm
System E4/4
3838 3938 R7838


BRa 41 28 BRi Ba + 4 Ba Bi 2 11
Bi

ha
HRi 2 x ha Bottom clamp attached optionally inwards or outwards 64 45
!
Phone +49- (0) 22 03-96 49-800
HRi 2 ha BRi Ba + 4
+49- (0) 22 03-96 49-222

BRi
M8 x20
18,4
Order example
960.40.200 960.40.225 960.40.225 960.40.250 960.40.250 960.40.275 960.40.275 960.40.275 960.40.300 960.40.300 960.40.325 960.40.325 960.40.325 960.40.350 960.40.350 960.40.375 960.40.375 960.40.400 960.40.400 960.40.425 960.40.425 960.40.450 960.40.450 960.40.475 960.40.475 960.40.500 960.40.500 960.40.525 960.40.525 960.40.550 960.40.550
Part No. attached
[mm] inwards
.05 .06 .07 .087 81 99 106 119 131 139 144 156 169 181 194 199 206 219 231 244 256 269 281 294 306 319 331 344 356 369 381 394 406 419 431 960.40.175 960.40.200 960.40.200 960.40.200 960.40.225 960.40.225 960.40.250 960.40.250 960.40.250 960.40.275 960.40.275 960.40.300 960.40.300 960.40.325 960.40.325 960.40.350 960.40.350 960.40.375 960.40.375 960.40.400 960.40.400 960.40.425 960.40.425 960.40.450 960.40.450 960.40.475 960.40.475 960.40.500
see table
Fax
.10 .11 .112 .12 .137 .15 .162 .17
Part No. Part No.
18
973.30.SL 973.31.SL
51147 Cologne
.18 .187 .20 .212 .23 .237 .25 .262 .28 .29 .30 .312 .325 .337
igus GmbH
nMon = nRi + 1
nRi x 2000 mm
.350
.362 .375 .387 .400
7.340
HRa = 144
No
3838 3938 R7838
Phone +49- (0) 22 03-96 49-800

E4/4 as ZigZag version in this crane. The E4-Series guarantee very high availabily of the facility, so that the production of new truck can be started up on an average of every seven minutes
Chapter 9
page 7.317
7.341
Fax
+49- (0) 22 03-96 49-222
Inner height: 42 mm
System E4/4
4040 4140 R8840

Price index
page 7.78
E4/4 | Series 40404140R8840
56
56
High side-mount stability due to undercut Series 4040 Series 4140 Series R8840 High torsional rigidity Closed and open styles can be combined Hinged snap-open removable lids of e-tube Side-mounted unsupported High torsional rigidity ESD classification: Electrically conductive ESD/ATEX version upon request Numerous interior separation possibilities Crossbars on e-chains are removable
along both radii Lateral glide surfaces for side-mounted operation Wide, rounded plastic crossbars - cable friendly KMA mounting brackets with attachment points on all sides Mounting brackets with integrated strain relief available, locking or pivoting e-chains also available with
"Heavy-Duty" size available. Greater unsupported length for higher loads and travels. Also available as rol e-chain version
rol e-chain Series
4040R/8840R available Opening e-chains : Remove crossbars and
upon request
When to use the Series 4040/4140/R8840: When high torsional forces are expected For side-mounted applications involving large unsupported lengths For long-term operation in very moist environments Also available as rol e-chain
When not to use it: If a quieter version is required Series E4.56, page 7.78 If a simple and low-cost solution is required Series 14040/R18840, page 7.164 When very long travels or high additional loads are involved Series 4040HD, page 7.354
e-chain
nd
7.342

Fill weight [kg/m]
4040 4140 R8840
Unsupported length
50.0 40.0 30.0 20.0 10.0 6.0 2.0 1.5 1.0 0.5 0 3.0 0 1.0 2.0 4.0 5.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 2 4 6 8 10 FLG FLB
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
56
FLB
S (FLG) S (FLB)
S D S/2

91
Pitch = 91 mm/link
R
-0 H +25
Links/m = 11 (1001 mm)

175 435 310 825 266 600 1092 200 485 335 900 266 730 1274 240 565 375 1020 266 930 1547 250 585 385 1050 266 940 1547 300 685 435

350 785 485 1340 266 1440 2366 400 885 535 1450 266 1530 2548 500 1085 635 1775 266 1850 3185
135 360 270 650 276 270 650
150 385 285 750 266 480 819
D K H2 D2+25 K2
1225 266 1180 2002


D2 H2 Fixed end K2
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
page 9.70
7.343
Phone +49- (0) 22 03-96 49-800
84
HF = H + 50
System E4/4
HF
4040 4140 R8840

Ba Bi

Series 4040- e-chain with crossbars every link
50 max.
igus e-chainsystems
56 84
R
Part No. structure
4040. 30. 250. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi

50 max.
56 84
R
Part No. structure
4140. 30. 250. 0

Fax
Ba Bi

Fully enclosed
51147 Cologne
50 max.
56 84
igus GmbH
R
Part No. structure
8840. 30. 250. 0


Special solution for long travels. 75% less drive power (gliding application) with igus rol e-chain . Series 4040R - Order example 4040R.30.250.0 Further information: www.igus.de/en/role or phone: +49-(0) 22 03-96 49-800

7.344

Part No. 4040/4140.05. 4040/4140.06. 4040/4140.08. 4040/4140.11. 4040/4140.13. 4040/4140.16. 4040/4140.18. 4040/4140.21. 4040/4140.22. 4040/4140.23. 4040/4140.26. 4040/4140.28. 4040/4140.31. 4040/4140.32. 4040/4140.33. 4040/4140.36. 4040/4140.37. 4040/4140.38. 4040/4140.41. 4040/4140.42. 4040/4140.43. 4040/4140.45. 4040/4140.47. 4040/4140.48. 4040/4140.50. 4040/4140.51. 4040/4140.52. 4040/4140.53. 4040/4140.55. 4040/4140.60. R [mm] 135** .0 .0 .0* .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 175 200 Bi [mm]
....... .......
4040 4140 R8840

R8840 [kg/m] 4,24 4,52 4,88 5,31 5,56 5,89 6,61 6,89 7,27 8,02 8,98 9,44 * Removable lid only, no hinged option ** not available for R8840
Ba [mm] 86 101 111 123 136 149 161 174 186 199 211 224 236 249 261 274 286 299 311 324 336 349 361 374 386 399 411 424 436 449 461 474 486 499 511 524 536 549 561 574 586 636 250 300 350 400
4040 [kg/m] 3,65 3,67 3,78 3,83 3,96 4,09 4,16 4,29 4,36 4,47 4,58 4,69 4,71 4,82 4,88 5,02 5,10 5,19 5,30 5,32 5,54 5,58 5,63 5,81 5,96 5,96 5,98 6,07 6,27 6,42 6,58 6,64 6,71 6,73 6,86 6,88 7,00 7,02 7,06 7,22 7,70 7,90 500
4140 [kg/m] 3,58 3,60 3,70 3,75 3,78 3,85 3,88 3,95 3,98 4,04 4,09 4,15 4,16 4,21 4,25 4,31 4,36 4,40 4,46 4,47 4,58 4,60 4,62 4,71 4,79 4,79 4,80 4,84 4,94 5,02 5,09 5,13 5,16 5,19 5,24 5,28 5,30 5,31 5,34 5,41 5,65 5,75
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600 240
4040/4140/8840.07.
.......
4040/4140/8840.10.
.......
4040/4140/8840.12.
.......
4040/4140/8840.15.
.......
4040/4140/8840.17.
.......
Phone +49- (0) 22 03-96 49-800
....... ....... .......
Extreme Glider...
...with up to 70% larger glide surface. For high additional loads and high gliding speeds. Gliding applications without additional elements as well as 150% more wear allowance and improvement of service life by factor 4! Order example: 4040.35G.250.0 4040.45G.250.0 Further information: phone +49-(0) 22 03-96 49-800
4040/4140/8840.25.
.......
4040/4140/8840.27.
.......
4040/4140/8840.30.
....... ....... .......
4040/4140/8840.35.
....... ....... .......
4040/4140/8840.40.
....... ....... ....... .......
4040/4140/8840.46.
....... ....... ....... ....... ....... ....... ....... .......
Available bending radii 150 Supplement Part No. with required radius. Example: 4040.30. 300 .0 0 = standard color, other colors page 1.39 Pitch = 91 mm/link - Links/m = 11 Single crossbar, e-chain , Part No. 450.Bi

page 7.317
7.345
Fax
+49- (0) 22 03-96 49-222
4040/4140/8840.20.
Inner height: 56 mm
System E4/4
4040 4140 R8840
page 7.84
igus e-chainsystems
e-chain
e-tube
min. 16 mm
411A
415.X
484
411
414
411
484
min. 33 mm

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
401
401 411 3 18
Spacer 405.XX
be reduced by 2 mm, per spacer and side. To avoid this, the parts 405.XX 415.XX 10 3 404 414 21 3,5 Locking separator 406 for E4-Tubes - safe fitting locked on 406 416 3 Asymmetric separator 401A for e-chains with an 18-mm
unassembled
can be assembled on outside of the crossbar (not for long travels) XX = width of the spacer (available 10, 15, 20, 30 and 40 mm)
Fax

Additionally:
unassembled
force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment
51147 Cologne
406
lid or bottom of the Tube and sideways slideable. The opposing 18 lid or bottom can easily be opened and closed. Especially capable if many separators need to be assembled on a tight inner width
igus GmbH
unassembled
401A 411A
4,5 18
7.346
page 7.84
4040 4140 R8840
14
14
412
413
421.X
420
419
418
413
Option 2: Shelves
Side plate
Phone +49- (0) 22 03-96 49-800

4,5
412
unassembled Slotted separators 408 are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. The unilateral open slotted separator 409 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 6 3 3 Slotted separator for e-chains /e-tubes
8 8
assembled
unassembled
Width X [mm] 018 023 025 028 033 043 050 062
Width X [mm] 075 088 100 125 150 175 187 200

12
7.347
Fax
+49- (0) 22 03-96 49-222
unassembled
402
402
System E4/4
Inner height: 56 mm
4040 4140 R8840

igus e-chainsystems
Bi 1
Bi 2
Bi 3
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Bi 1 + 19
Bi 2 + 16
79,5 +1
22,5
35
Bi 3 + 19
Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19 3 (Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19) + 18 3

Fax
Attached directly Square extender crossbar to the side link Form with snap-open crossbars Installation side link + + + + +
Max [mm] hose 115 115 150 180 195 245 150 180 195 = square + = yes / = no
igus GmbH
51147 Cologne


7.348
20

Moving end 40400/88400...1
4040 4140 R8840

45
45
45 The attachment variants
45 Fixed end 40400/88400...2

Moving end 41400/89400...1


Bi + 41
Bi + 23
Bi + 23
Bi + 41
Bi + 23
Bi
Optional with C-profile Full set Width 40400 = e-chain 88400 = e-tube
20
35
9 / t=11,2 C-profile Bi option .05.12. C .06.12. C .07.12. C .08.12. C .10.12. C .11.12. C .12.12. C .13.12. C .15.12. C 16.12. C .17.12. C .18.12. C .20.12. C .21.12. C 22.12. C 23.12. C .25.12. C .26.12. C .27.12. C .28.12. C .30.12. C
[mm]
35 Width index
.31. .32. .33. .35. .36. .37. .38. .40. .41. .42. .43. .45 .46. .47. .48. .50. .51. .52. .53. .55. .60.
20 Part No. full set pivoting locking
45 C-profile Bi
[mm]

Width index
.05. .06. .07. .08. .10. .11. .12. .13. .15. .16. .17. .18. .20. .21. .22. .23. .25. .26. .27. .28. .30.

40400 40400 40400 40400 40400 40400 40400 40400 40400 40400 40400 440400
locking
41400 41400 41400 41400 41400 41400 41400 41400 41400 41400 41400 41400
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300
40400/88400 41400/89400 40400/88400 41400/89400 40400/88400 41400/89400 40400/88400 41400/89400 40400/88400 41400/89400 40400/88400 41400/89400
40400/88400 41400/89400 40400/88400 41400/89400 40400/88400 41400/89400
option 40400 41400 .31.12. C 40400 41400 .32.12. C 40400 41400 .33.12. C 40400/88400 41400/89400 .35.12. C 40400 41400 .36.12. C 40400 41400 .37.12. C 40400 41400 .38.12. C 40400/88400 41400/89400 .40.12. C 40400 41400 .41.12. C 40400 41400 .42.12. C 40400 41400 43.12. C 40400 41400 .45.12. C 40400/88400 41400/89400 .46.12. C 40400 41400 .47.12. C 40400 41400 .48.12. C 40400 41400 .50.12. C 40400 41400 .51.12. C 40400 41400 .52.12. C 40400 41400 .53.12. C 40400 41400 .55.12. C 40400 41400 .60.12. C
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
7.349
4040 4140 R8840

Moving end 40400.1

40 40 60 74
40 74
60
Fixed end 40400.2
Moving end 40400.1
Fixed end 40400.2
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
40400.10
40400.21
70
12
Bi - 20
100 40 45
77 15
Fax
35
18
40400.11 For e-chain
11
40400.20 Bi
[mm]
Part No. full set 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12
Bi
[mm]
For e-chain
Part No. full set 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12 40400. 12
40404140.05
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300
40404140.31 40404140.32 40404140.33 404041408840.35 40404140.36 40404140.37 40404140.38 404041408840.40 40404140.41 40404140.42 40404140.43 40404140.45 404041408840.46 40404140.47 40404140.48 40404140.50 40404140.51 40404140.52 40404140.53 40404140.55 40404140.60
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
51147 Cologne
40404140.06 404041408840.07 404041408840.08 404041408840.10 40404140.11 404041408840.12 40404140.13 404041408840.15 40404140.16 40404140.17 40404140.18 404041408840.20 40404140.21 40400. 12 Full set, 4 parts 40404140.22 40404140.23 404041408840.25 40404140.26 404041408840.27 40404140.28 404041408840.30
igus GmbH
2 with pin / 2 with bore Single-part order: 40400. 1 Mounting bracket moving end, 1 part left / right 40400. 2 Mounting bracket fixed end, 1 part left / right
7.350
Bi - 20

4040 4140 R8840
Cable [mm] 04 - 08 08 - 12 12 - 16 16 - 20 20 - 24


Phone +49- (0) 22 03-96 49-800

8
Width [mm] 10,8 16,4 20,0

Number of teeth 5 7

Dim. C Dim. B [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230
Center bore + + +

C B
12/90
12 18
6.2
( = no / + = yes)
(n-1) x 10
44
page 7.317
chapter 10
7.351
Fax
+49- (0) 22 03-96 49-222
Inner height: 56 mm
System E4/4
4040 4140 R8840


BRa 41 29 BRi Ba + 4 Ba Bi 2 11,5
Bi

ha
HRi 2 x ha Bottom clamp attached optionally inwards or outwards 84 45
!
Phone +49- (0) 22 03-96 49-800
HRi 2 ha BRi Ba + 4
+49- (0) 22 03-96 49-222

BRi
.05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60 90 105 115 127 140 153 165 178 190 203 215 228 240 253 265 278 290 303 315 328 340 353 365 378 390 403 415 428 440 453 465 478 490 503 515 528 540 553 565 578 590 640
M8 x20
18,4
Order example
960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.675 960.50.700 960.50.700 960.50.725 960.50.775
Part No. attached

960.50.175 960.50.200 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.700
[mm] inwards
see table
Fax
Part No. Part No.
18
974.30.SL 974.31.SL
igus GmbH
51147 Cologne
nMon = nRi + 1
nRi x 2000 mm
7.352
HRa = 184
No
4040 4140 R8840
Phone +49- (0) 22 03-96 49-800
4040 protects the igus chainflex
motor and signal cables during the lifting and lowering movements of the tidal turbine and also protects them against agressive ambient conditions. The travel distance amounts to approx. 20 m in vertical direction above and under water
Series 4040AX
Special e-chains for fine dust applications
For long travel applications and fine dust applications, we have developed a special e-chainsystem with exterior, dirt-repellent stop dogs. Exterior stop dogs prevent the settling of dust, dirt, chips, flour, etc. Mounting brackets and accessories from the serie 4040 Series 4040AX - Order example: 4040AX.30. 250 .0 Further information: igus.de/en/4040AX or phone +49-(0) 22 03-96 49-800
page 7.317
Chapter 9
igus.de/en/4040AX
7.353
Fax
The maintenance-free Serie
+49- (0) 22 03-96 49-222
Inner height: 56 mm
System E4/4
4040HD R8840HD
Price index
Heavy-Duty Verion - For very long travels or high tadditional loads
E4/4 | Series 4040HDR8840HD
56
56
High side-mount stability due to undercut Series 4040HD Series R8840HD High torsional rigidity High tensile stability (20% higher tensile force than Series 4040) "Heavy-Duty" version for long travel applications Very high torsional rigidity and and tensile force ESD classification: Electrically conductive ESD/ATEX version upon request Very wide gliding surface, less wear Closed and open styles can be combined Hinged snap-open removable lids along outer radius of e-tube Numerous interior separation possibilities Crossbars are removable along both radii Wide, rounded plastic crossbars - cable friendly Robust Steel-Mounting Brackets
rol e-chain Series
4040RHD and R8840RHD available upon request Opening e-chains : Remove crossbars and
When to use the Series 4040HD/R8840HD: For high (tensil-)charges at long travel applications When high torsional forces are expected For long-term operation in very moist environments Also available as rol e-chain

When not to use them: If a quieter version is required Series E4.56, page 7.78 If a simple and low-cost solution is required Series 14040/R18840, page 7.164
5 m 4040HD.30.300.0 with 2 separators 411 assembled every 2 link

nd
e-chain
1 set 40400HD.12.E 7.354
E4/4 | Series 4040HDR8840HD | Dimensions and Technical Data

Fill weight [kg/m]
4040HD R8840HD
Unsupported length
50.0 40.0 30.0 20.0 10.0 6.0 2.0 1.5 1.0 0.5 0 3.0 0 1.0 2.0 4.0 5.0 Unsupported length FLG / FLB [m] Length of travel S [m] FLG FLB
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
56
FLB
10

91
Pitch = 91 mm/Glied
R H D K H2 D2 K2 135 354 240 425 266 390 728 150 384 255 475 266 450 819
Links/m = 11 (1001 mm)

200** 484 305 630 266 710 1274 250 584 355 790 266 920 1638
300 684 405 945 266 1180 2002 350** 784 455 1100 266 1440 2366 400** 884 505 1260 266 1530 2548

S S/2 Moving end S/2 K2 H2 Fixed end
R
HRI
Chain length = S/ + K2 2
D2

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
www.igus.de/en/4040hd www.igus.de/en/r8840hd
7.355
Phone +49- (0) 22 03-96 49-800
84
HF = H + 50
System E4/4
HF
4040HD R8840HD
Ba Bi
E4/4 | Series 4040HDR8840HD | Product Range

Series 4040HD - e-chain with crossbars every link
50 max.
igus e-chainsystems
56 84
For highest additional loads For applications particularly demanding
R
Part No. structure 4040HD. 30. 250. 0
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi
Series R8840HD - Fully enclosed e-tube

Fully enclosed
50 max.
56 84
R
Protection against hot chips Lids along the entire inner radius are completely removable. Lids along the entire outer radius are single sided snap-open with a hinge on the other side to keep them attached to the chain or completely removable
igus GmbH
51147 Cologne
Fax

Special solution for long travels. 75% less drive power (gliding application) with igus rol e-chain . Series 4040R - Order example 4040RHD.30.250.0 Further information: www.igus.de/en/role or phone: +49-(0) 22 03-96 49-800

7.356
E4/4 | Series 4040HDR8840HD | Product Range

Part No. 4040HD.05. . . . . . . . . . . . . 4040HD.06. . . . . . . . . . . . . 4040HD/8840HD.07. 4040HD.08. . . . . . . . . . . . . 4040HD/8840HD.10. 4040HD.11. . . . . . . . . . . . . 4040HD/8840HD.12. 4040HD.13. . . . . . . . . . . . . 4040HD/8840HD.15. 4040HD.16. . . . . . . . . . . . . 4040HD/8840HD.17. 4040HD.18. . . . . . . . . . . . . 4040HD/8840HD.20. 4040HD.21. . . . . . . . . . . . . 4040HD.22. . . . . . . . . . . . . 4040HD.23. . . . . . . . . . . . . 4040HD/8840HD.25. 4040HD.26. . . . . . . . . . . . . 4040HD/8840HD.27. 4040HD.28. . . . . . . . . . . . . 4040HD/8840HD.30. 4040HD.31. . . . . . . . . . . . . 4040HD.32. . . . . . . . . . . . . 4040HD.33. . . . . . . . . . . . . 4040HD/8840HD.35. 4040HD.36. . . . . . . . . . . . . 4040HD.37. . . . . . . . . . . . . 4040HD.38. . . . . . . . . . . . . 4040HD/8840HD.40. 4040HD.41. . . . . . . . . . . . . 4040HD.42. . . . . . . . . . . . . 4040HD.43. . . . . . . . . . . . . 4040HD.45. . . . . . . . . . . . . 4040HD/8840HD.46. 4040HD.47. . . . . . . . . . . . . 4040HD.48. . . . . . . . . . . . . 4040HD.50. . . . . . . . . . . . . 4040HD.51. . . . . . . . . . . . . 4040HD.52. . . . . . . . . . . . . 4040HD.53. . . . . . . . . . . . . 4040HD.55. . . . . . . . . . . . . 4040HD.60. . . . . . . . . . . . . Available bending radii R [mm] 135** 150 200 250 300 350 400 Extender crossbar for large diameter hoses page 7.342
4040HD R8840HD
Bi [mm] .0 .0 .0* .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
Ba [mm] 104 119 129 141 154 166 179 191 204 216 229 241 254 266 279 291 304 316 329 341 354 366 379 391 404 416 429 441 454 466 479 491 504 516 529 541 554 566 579 591 604 654
4040HD R8840HD [kg/m] 5,03 5,12 5,19 5,27 5,36 5,48 5,56 5,69 5,73 5,84 5,97 6,09 6,14 6,21 6,28 6,39 6,50 6,59 6,70 6,75 6,91 6,94 7,05 7,17 7,37 7,28 7,38 7,49 7,76 7,68 7,98 7,82 8,15 8,10 8,14 8,39 8,48 8,40 8,57 8,66 9,08 9,31 [kg/m] 5,64 5,93 6,29 6,67 6,98 7,29 8,02 8,38 8,68 9,38 10,38 10,85

System E4/4 Phone +49- (0) 22 03-96 49-800
* Removable lid only, no hinged option ** not available for R8840HD
Supplement Part No. with required radius. Example: 4040HD.30. 300 .0 0 = standard color, other colors page 1.39 Pitch = 91 mm/link - Links/m = 11 Single crossbar, e-chain , Part No. 450.Bi
Single lid, e-tube, Part No. 885.Bi Right side link*, single part, Part No. 4040HD.02. R Left side link*, single part, Part No. 4040HD.01. R Single bottom, e-tube, Part No. 886.Bi

page 7.317
7.357
Fax
+49- (0) 22 03-96 49-222
Inner height: 56 mm
e-tubes that repel hot chips, up to 850C. Some applications, depending on amount and size of the chips, can burn or melt the surface. That is no longer the case with the igus "igumid HT" material. Order example: Full e-tube made of HT*: 8840HD.40.150.0.HT Lids made of HT: 8840HD.40.HTE.150.0
4040HD R8840HD
page 7.84
E4/4 | Series 4040HDR8840HD | Accessories | Interior Separation
igus e-chainsystems
e-chain
e-tube
min. 16 mm
411A
415.X
484
411
414
411
484
min. 33 mm

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
401
401 411 3 18
Spacer 405.XX
be reduced by 2 mm, per spacer and side. To avoid this, the parts 405.XX 415.XX 10 3 404 414 21 3,5 Locking separator 406 for E4-Tubes - safe fitting locked on 406 416 3 Asymmetric separator 401A for e-chains with an 18-mm
unassembled
Fax

Additionally:
unassembled
force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment
51147 Cologne
406
lid or bottom of the Tube and sideways slideable. The opposing 18 lid or bottom can easily be opened and closed. Especially capable if many separators need to be assembled on a tight inner width
igus GmbH
unassembled
401A 411A
4,5 18
7.358
page 7.84
4040HD R8840HD
14
14
412
413
421.X
420
419
418
413
Option 2: Shelves
Side plate
Phone +49- (0) 22 03-96 49-800

4,5
412
unassembled Slotted separators 408 are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. The unilateral open slotted separator 409 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 6 3 3 Slotted separator for e-chains /e-tubes
8 8
assembled
unassembled
Width X [mm] 018 023 025 028 033 043 050 062
Width X [mm] 075 088 100 125 150 175 187 200

12
7.359
Fax
+49- (0) 22 03-96 49-222
unassembled
402
402
System E4/4
Inner height: 56 mm
4040HD R8840HD
E4/4 | Series 4040HDR8840HD | Accessories | Mounting Brackets, Steel

Moving end 40400HD.1.E

40 40 60 74
40 74
60
Fixed end 40400HD.2.E
Fixed end 40400HD.2.E 40400HD.21.E
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
40400HD.10.E
70
12
Bi - 20
100 40 45
77 15
Fax
35
18
40400HD.11.E Part No. 40400HD.12.E Mounting bracket Full set, 4 parts, 2 with pin / 2 with bore Mounting bracket moving end, 1 part left / right Mounting bracket fixed end, 1 part left / right
51147 Cologne
40400HD.1.E 40400HD.2.E
igus GmbH
E4/4 | Series 4040HDR8840HD | Accessories | Strain Relief

8 6
C B
Tiewrap No. of plate 3050.ZB 3075.ZB 3100.ZB 3115.ZB 3125.ZB teeth n 5 7 10 11 12 15 17 20 22 25
Dim. C Dim. B [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230
11
40400HD.20.E
Center bore + + +
12/90

6.2
12 18
3150.ZB
44
3175.ZB 3200.ZB 3225.ZB 3250.ZB
28 35
Shown assembled
(n-1) x 10
( = no / + = yes)
7.360
Bi - 20

BRa 45 29 BRi Ba + 4 Ba Bi 2 11,5
4040HD R8840HD
Bi

ha
depends on dim. Ba

HRi 2 ha BRi Ba + 4
= Guide trough set

84
Phone +49- (0) 22 03-96 49-800
M8 x 25 M8 x 25
18,4
4040HD.05.250.0
BRi 18 [mm]
.05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 108 123 133 145 158 170 183 195 208 220 233 245 258 270 283 295 308 320 333 345 358 370 383 395 408 420 433 445 458 470 483 495 508 520 533 545 558 570 583 595 608 658
Order example
Part No. assembled
974.50.225 974.50.250 974.50.250 974.50.275 974.50.275 974.50.300 974.50.300 974.50.325 974.50.325 974.50.350 974.50.350 974.50.375 974.50.375 974.50.400 974.50.400 974.50.425 974.50.425 974.50.450 974.50.450 974.50.475 974.50.475 974.50.500 974.50.500 974.50.525 974.50.525 974.50.550 974.50.550 974.50.575 974.50.575 974.50.600 974.50.600 974.50.625 974.50.625 974.50.650 974.50.650 974.50.675 974.50.675 974.50.700 974.50.700 974.50.725 974.50.725 974.50.775
see table
Components, trough "Heavy Duty": m Glide bar, plastic, 2 m on request)
Trough side parts, aluminum, 2 Components, installation Sliding nut M8 Installation
Glide strips, plastic, 2 m (without glide strips
set "Heavy Duty":
C-profile, steel galvanized
angle bracket "Heavy Duty", Aluminium
Screw M8 x 25
Order example: Length of travel 30 m Center mounted for Series 4040HD.10.250.0 with BRi = 158
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m guide trough without glide bar (8 x 2 m sections) Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Heavy Duty" complete (guide trough-sets + 1) Order text: 17 installation sets "Heavy Duty" Option: For an additional noise dampening with silencer profile, please add Index A - Example:
Part No. Part No.
974.30.SL 974.31.SL
Part No. 974.50. 275 Part No. 974.30.SLA
nMon = nRi + 1
nRi x 2000 mm
.42 .43 .45 .46 .47 .48 .50.^ .51 .52 .53 .55 .60
Chapter 10
Chapter 9
page 7.317
7.361
Fax
+49- (0) 22 03-96 49-222
Installation set HeavyDuty with C-profile
5050 5150 R9850

Price index
page 7.96
E4/4 | Series 50505150R9850
80
80
High side-mount stability due to undercut Series 5050 Series 5150 Series R9850 High torsional rigidity Closed and open styles can be combined Hinged snap-open removable lids of e-tube Side-mounted unsupported High torsional rigidity ESD classification: Electrically conductive ESD/ATEX version upon request Numerous interior separation possibilities Crossbars on e-chains are removable
along both radii Lateral glide surfaces for side-mounted operation Wide, rounded plastic crossbars - cable friendly KMA mounting brackets with attachment points on all sides Mounting brackets with integrated strain relief available, locking or pivoting e-chains also available with
"Heavy-Duty" size available. Greater unsupported length for higher loads and travels. Also available as rol e-chain version
rol e-chain Series
When to use the Series 5050/5150/R9850: When high torsional forces are expected For side-mounted applications involving large unsupported lengths Due to very dirt and dusty environment Also available as rol e-chain
When not to use it: When very long travels or high additional loads are involved Series 5050HD, page 7.374 If a simple and low-cost solution is required Series 15050/R19850, page 7.216
e-chain
nd
7.362

Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG Fill weight [kg/m] 70.0 60.0 50.0 40.0 30.0 20.0 10.0 6.0 2.0 1.5 1.0 0.5 0 S (FLG) S (FLB) 5.0 6.0 0 4.5 5.5 0.5 1.5 2.5 3.5 Unsupported length FLG / FLB [m] 1.0 2.0 Length of travel S [m] S D S/2 0 2 4 6 8 10 12 3.0 4.0 S = Length of travel R = Bending radius FLB FLG H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
5050 5150 R9850
80
FLB
Moving end H - 108 H R Fixed end
108

91
Pitch = 91 mm/link
R
-0 H +25
Links/m = 11 (1001 mm)

300 708 445 1125 242 1200 2002 350 808 495 1285 242 1550 2457 400 908 545 1440 242 1700 2730 500 1108 645 1755 242 2175 3458

550 1208 695 1910 242 2355 3640 600 1308 745 2070 242 2580 4459 650 1408 795 2225 242 1000 2108 1145 3255 242
150 408 295 655 242 910
200 508 345 815 242 800 1274
250 608 395 970 242 950 1638
D K H2 K2
D2+25 550


D2 K2 H2 Fixed end
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
page 9.70
7.363
Phone +49- (0) 22 03-96 49-800
HF = H + 60
System E4/4
HF
5050 5150 R9850

Ba Bi

Crossbars every link 80 108
72 max.
igus e-chainsystems
R
Part No. structure
5050. 30. 300. 0

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi
Crossbars every 2nd link = Standard 80 108

72 max.
R
Part No. structure
5150. 30. 300. 0

Fax
Ba Bi

Fully enclosed
51147 Cologne
72 max.
80 108
igus GmbH
R
Part No. structure
9850. 30. 300. 0


Special solution for long travels. 75% less drive power (gliding application) with igus rol e-chain . Series 5050R and 9850R - Order example 5050R.30.300.0 Further information: www.igus.de/en/role or phone: +49-(0) 22 03-96 49-800 3D-CAD files, pdf-downloads www.igus.de/en/5050 www.igus.de/en/5150 www.igus.de/en/r9850
7.364

Part No. 5050/5150.05. 5050/5150.06. 5050/5150.08. 5050/5150.11. 5050/5150.13. 5050/5150.16. 5050/5150.18. 5050/5150.21. 5050/5150.22. 5050/5150.23. 5050/5150.26. 5050/5150.28. 5050/5150.31. 5050/5150.32. 5050/5150.33. 5050/5150.36. 5050/5150.37. 5050/5150.38. 5050/5150.41. 5050/5150.42. 5050/5150.43. 5050/5150.45. 5050/5150.47. 5050/5150.48. 5050/5150.50. 5050/5150.51. 5050/5150.52. 5050/5150.53. 5050/5150.55. 5050/5150.60. R [mm] 150* .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 250 300 Bi [mm]
.......... ..........
5050 5150 R9850

R9850 [kg/m] 6,24 6,52 6,89 7,32 7,58 7,89 8,61 8,82 9,27 10,02 10,98 11,44 *not available for R9850
Ba [mm] 100 115 125 137 150 163 175 188 200 213 225 238 250 263 275 288 300 313 325 338 350 363 375 388 400 413 425 438 450 463 475 488 500 513 525 538 550 563 575 588 600 650 400 500 550 600
5050 [kg/m] 5,63 5,70 5,79 5,89 5,96 6,09 6,16 6,29 6,36 6,47 6,58 6,69 6,71 6,82 6,89 7,02 7,11 7,19 7,30 7,33 7,55 7,58 7,63 7,81 7,96 7,97 7,99 8,07 8,27 8,43 8,58 8,65 8,71 8,73 8,87 8,88 9,00 9,02 9,06 9,22 9,70 9,90 650
5150 [kg/m] 5,62 5,68 5,70 5,76 5,79 5,85 5,89 5,95 5,98 6,04 6,09 6,15 6,16 6,22 6,25 6,31 6,36 6,40 6,46 6,47 6,58 6,60 6,62 6,71 6,79 6,80 6,80 6,84 6,94 7,02 7,10 7,13 7,16 7,17 7,24 7,26 7,30 7,32 7,34 7,41 7,66 7,76 1000
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600 350
5050/5150/9850.07. . . .
..........
5050/5150/9850.10. . . .
..........
5050/5150/9850.12. . . .
..........
5050/5150/9850.15. . . .
..........
5050/5150/9850.17. . . .
..........
Phone +49- (0) 22 03-96 49-800
.......... .......... ..........
Extreme Glider...
...with up to 70% larger glide surface. For high additional loads and high gliding speeds. Gliding applications without additional elements as well as 150% more wear allowance and improvement of service life by factor 4! Order example: 5050.35G.250.0 5050.45G.250.0 Further information: phone +49-(0) 22 03-96 49-800
5050/5150/9850.25. . . .
..........
5050/5150/9850.27 . . . .
..........
5050/5150/9850.30. . . .
.......... .......... ..........
5050/5150/9850.35. . . .
.......... .......... ..........
5050/5150/9850.40. . . .
.......... .......... .......... ..........
5050/5150/9850.46. . . .
.......... .......... .......... .......... .......... .......... .......... ..........
Available bending radii 200 Supplement Part No. with required radius. Example: 5050.30. 300 .0 0 = standard color, other colors page 1.39 Pitch = 91 mm/link - Links/m = 11 Single crossbar, e-chain , Part No. 450.Bi

page 7.317
7.365
Fax
+49- (0) 22 03-96 49-222
5050/5150/9850.20. . . .
Inner height: 80 mm
System E4/4
5050 5150 R9850
page 7.102
igus e-chainsystems
e-chain
e-tube
min. 16 mm
511A
518
511
415.X
514
511
min. 33 mm


Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
501
unassembled
501 511 18
to its broad foot design, also when used with thick cables or hoses. Separators (e.g. "side mounted") for e-chains can be fixed in
their position with spacers 405.XX. The available inner height will be reduced by 2 mm, per spacer and side. To avoid this, the parts 405.XX 415.XX 10 4 504 514 4 The locking separator for e-chains 508 is designed for
unassembled
Additionally:
Locking separator for e-chains 504- with increased retention
unassembled
force for applications exposed to very high humidity or extreme 22 loads. If locking separators are used, the e-chain is more difficult
Fax
to open Locking separator Locking separator 508 for e-chains assembled Asymmetric separator Asymmetric for e-chains assembled

unassembled
508 518 3 11,5 501A 511A 18 3,5 22
51147 Cologne
separator 501A
unassembled
Asymmetric separator 501A for e-chains (not for e-tubes)
igus GmbH
7.366
page 7.102
5050 5150 R9850
21
512
517
421.X
520
519
515
513
Option 2: Shelves
Side plate
Phone +49- (0) 22 03-96 49-800

4,5
512
unassembled Locking separator 507 slotted - with increased retention force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment. Slotted separators 505 are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. The unilateral open slotted separator 509 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 6 3 3,5 Slotted separator for e-chains /e-tubes
8 8
assembled
Locking vertical separator for e-chains 21 assembled Locking separator for e-chains 21 assembled

unassembled
Locking 507 517 separator slotted 507
unassembled
unassembled assembled Open slotted separator for e-chains /e-tubes
unassembled 10 Width X [mm] 018 023 025 028 033 043 050 062 Part No. unassembled 420.18 420.23 420.25 420.28 420.33 420.43 420.50 420.62 Part No. assembled 421.18 421.23 421.25 421.28 421.33 421.43 421.50 421.62 Width X [mm] 075 088 100 125 150 175 187 200 assembled Part No. unassembled 420.75 420.88 420.100 420.125 420.150 420.175 420.187 420.200

Rollclip unassembled 9 assembled 489.27 490.27 Rollclip - minimizes abrasion of particularly sensitive hoses. The Rollclip is simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the chain and hose. page 7.317
27 mm
7.367
Fax
+49- (0) 22 03-96 49-222
unassembled
502
502
System E4/4
Inner height: 80 mm
40
19,5
5050 5150 R9850

igus e-chainsystems
Bi 1
Bi 2
Bi 3
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Fax
Attached directly Square extender crossbar to the side link Form with snap-open crossbars Installation side link + + + + +
Max [mm] hose 115 115 150 200 220 270 150 200 220 = square + = yes / = no
igus GmbH
51147 Cologne


7.368
79,5 +1
25,5
11
35
20

Moving end 50500/98500...1
5050 5150 R9850

45 45 45 The attachment variants 45 Fixed end 50500/98500...2 arising automatically by the choice of the KMA mounting bracket
Moving end 51500/99500...1


Bi + 50
Bi + 28
Bi + 28
Bi + 50
Bi + 28
Bi
20
35
11 / t=11,2 C-profile Bi option .05.12. C .06.12. C .07.12. C .08.12. C .10.12. C .11.12. C .12.12. C .13.12. C .15.12. C .16.12. C .17.12. C .18.12. C .20.12. C 21.12. C .22.12. C .23.12. C .25.12. C .26.12. C .27.12. C .28.12. C .30.12. C
[mm]
35 Width index
.31. .32. .33. .35. .36. .37. .38. .40. .41. .42. .43. .45 .46. .47. .48. .50. .51. .52. .53. .55. .60.
20
66 Part No. structure (locking) C-profile Bi

[mm]
Width index
.05. .06. .07. .08. .10. .11. .12. .13. .15. .16. .17. .18. .20. .21. .22. .23. .25. .26. .27. .28. .30.

50500 50500 50500 50500 50500 50500 50500 50500 50500 50500 50500 50500 50500
Part No. full set pivoting locking
locking
51500 51500 51500 51500 51500 51500 51500 51500 51500 51500 51500 51500 51500
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300
50500/98500 51500/99500 50500/98500 51500/99500 50500/98500 51500/99500 50500/98500 51500/99500 50500/98500 51500/99500 50500/98500 51500/99500
50500/98500 51500/99500
50500/98500 51500/99500
option 50500 51500 .31.12. C 50500 51500 .32.12. C 50500 51500 33.12. C 50500/98500 51500/99500 .35.12. C 50500 51500 .36.12. C 50500 51500 .37.12. C 50500 51500 .38.12. C 50500/98500 51500/99500 .40.12. C 50500 51500 .41.12. C 50500 51500 .42.12. C 50500 51500 .43.12. C 50500 51500 45.12. C 50500/98500 51500/99500 .46.12. C 50500 51500 .47.12. C 50500 51500 48.12. C 50500 51500 .50.12. C 50500 51500 51.12. C 50500 51500 .52.12. C 50500 51500 .53.12. C 50500 51500 .55.12. C 50500 51500 .60.12. C
51500. 07. 12. C 99500.

312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
7.369
5050 5150 R9850

Moving end 50500.1
45 45 45 45 45 45

45
45
Fixed end 50500.2
Moving end 50500.1
Fixed end 50500.2
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
50500.10
50500.21
70
12
Bi - 20
100 40 38 45
100 15
Fax
50500.11
18
14
50500.20
51147 Cologne
For e-chain
Part No. full set 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12
Bi
[mm]
For e-chain
Part No. full set 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12 50500. 12
Bi
[mm]
igus GmbH
50505150.05 50505150.06 505051509850.07 50505150.08 505051509850.10 50505150.11 505051509850.12 50505150.13 505051509850.15 50505150.16 50505150.17 50505150.18
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300
50505150.31 50505150.32 50505150.33 505051509850.35 50505150.36 50505150.37 50505150.38 505051509850.40 50505150.41 50505150.42 50505150.43 50505150.45 505051509850.46 50505150.47 50505150.48 50505150.50 50505150.51 50505150.52 50505150.53 50505150.55 50505150.60
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
505051509850.20 50505150.21 50500. 12 Full set, 4 parts 2 with pin / 2 with bore Single-part order: 50500. 1 Mounting bracket moving end, 1 part left / right 50500. 2 Mounting bracket fixed end, 1 part left / right 50505150.22 50505150.23 505051509850.25 50505150.26 50505150.27 50505150.28 505051509850.30
7.370
Bi - 20

5050 5150 R9850
Cable [mm] 04 - 08 08 - 12 12 - 16 16 - 20 20 - 24


Phone +49- (0) 22 03-96 49-800

8
Width [mm] 10,8 16,4 20,0

Number of teeth 5 7

Dim. C Dim. B [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230
Center bore + + +

C B
12/90
12 18
6.2
( = no / + = yes)
(n-1) x 10
44
page 7.317
chapter 10
7.371
Fax
+49- (0) 22 03-96 49-222
Inner height: 80 mm
System E4/4
5050 5150 R9850


BRa 40 29 BRi Ba + 4 Ba Bi 2 11,5
Bi

ha
HRi 2 x ha
!
Phone +49- (0) 22 03-96 49-800
HRi 2 ha BRi Ba + 4

108
51,5
+49- (0) 22 03-96 49-222

BRi
.05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60 104 119 129 141 154 167 179 192 204 217 229 242 254 267 279 292 304 317 329 342 354 367 379 392 404 417 429 442 454 467 479 492 504 517 529 542 554 567 579 592 604 654
Order example
960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.675 960.50.700 960.50.700 960.50.725 960.50.725 960.50.775
M8 x20
18,4
attached
960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.725
[mm] inwards
see table
Fax
Part No. Part No.
18
Part No.
975.30.SL 975.31.SL
igus GmbH
51147 Cologne
nMon = nRi + 1
nRi x 2000 mm
HRa = 236
No
7.372
5050 5150 R9850
Phone +49- (0) 22 03-96 49-800
Very robust E4/4 e-chain serie 5050 with middle strap in a steel factory. Heat and dust are no problem for the maintenance-free igus polymer e-chain

for almost 3 years
5050AX and 5050HDAX

Special e-chains for fine dust applications
Long travel of 300 m and more are for instance often found in coal conveyors. For these travel lengths, types of loads and dirt accumulations, we have developed a special e-chainsystem with exterior, dirtrepellent stop dogs. Exterior stop dogs prevent the settling of dust, dirt, chips, flour, etc. Mounting brackets and accessories from the E4/4 series Also available as heavy-duty-version - Series 5050HDAX
Chapter 9
Series 5050AX - Order example 5050AX.30. 250 .0 / Series 5050HDAX - Order example 5050HDAX.30. 250 .0 Further information: igus.de/en/5050AX or phone +49-(0) 22 03-96 49-800
page 7.317
igus.de/en/5050AX
7.373
Fax
+49- (0) 22 03-96 49-222
Inner height: 80 mm
System E4/4
5050HD R9850HD
Price index
Heavy-Duty Verion - For very long travels or high tadditional loads
E4/4 | Series 5050HDR9850HD
80
80
High side-mount stability due to undercut Series 5050HD Series R9850HD High torsional rigidity High tensile stability (20% higher tensile force than Series 5050) "Heavy-Duty" version for long travel applications Very high torsional rigidity ESD classification: Electrically conductive ESD/ATEX version upon request Very wide gliding surface, less wear Closed and open styles can be combined Hinged snap-open removable lids along outer radius of e-tube Numerous interior separation possibilities Crossbars are removable along both radii Wide, rounded plastic crossbars - cable friendly Robust Steel-Mounting Brackets
rol e-chain Series
5050RHD/9850RHD available upon request Opening e-chains : Remove crossbars and
When to use the Series 5050HD/R9850HD: For high (tensil-)charges at long travel applications When high torsional forces are expected For long-term operation in very moist environments Also available as rol e-chain

When not to use them: At short travels or medium additional loads Series E4.80, page 7.96 If a simple and low-cost solution is required Series 15050/15150/R19850, page 7.216
5 m 5050HD.30.300.0 with 2 separators 511 assembled every 2 link

nd
e-chain
1 set 50500HD.12.E 7.374
E4/4 | Series 5050HDR9850HD | Dimensions and Technical Data

Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG Fill weight [kg/m] 70.0 60.0 50.0 40.0 30.0 20.0 10.0 6.0 2.0 1.5 1.0 0.5 0 S (FLG) S (FLB) 5.0 6.0 0 4.5 5.5 0.5 1.5 2.5 3.5 Unsupported length FLG / FLB [m] 1.0 2.0 Length of travel S [m] 3.0 4.0 S = Length of travel R = Bending radius FLB FLG H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
5050HD R9850HD
80
FLB
S D S/2
10
12
108

91
Pitch = 91 mm/Glied
R H D K H2 D2 K2 200 508 345 815 242 800 1274
Links/m = 11 (1001 mm)

300 708 445 1125 242 1200 2002 350 808 495 1285 242 1550 2457
500 1108 645 1755 242 2175 3458

Chain length = S/ + K2 2
D2 K2 H2 Fixed end
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
max. 10 [m/s] / max. 50 [m/s ]

2
7.375
Phone +49- (0) 22 03-96 49-800
HF = H + 60
System E4/4
HF
5050HD R9850HD
Ba Bi
E4/4 | Serie 5050HDR9850HD | Product Range

Serie 5050HD - e-chain with crossbars every link
Crossbars every link 80 108
72 max.
igus e-chainsystems
For highest additional loads For applications particularly demanding
R
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Bi
Serie R9850HD - Fully enclosed e-tube

Fully enclosed
72 max.
80 108
Excellent cable protection against dirt Protection against hot chips
R
Lids along the entire inner radius are completely removable. Lids along the entire outer radius are single sided snap-open with a hinge on the other side to keep them attached to the chain or completely removable
igus GmbH
51147 Cologne
Fax

Special solution for long travels. 75% less drive power (gliding application) with igus rol e-chain . Series 5050RHD and 9850RHD - Order example 5050RHD.30.300.0 Further information: www.igus.de/en/role or phone: +49-(0) 22 03-96 49-800 3D-CAD files, pdf-downloads www.igus.de/en/5050hd www.igus.de/en/r9850hd
7.376
E4/4 | Serie 5050HDR9850HD | Product Range

Part No. 5050HD.05. . . . . . . . . . . . . . . 5050HD.06. . . . . . . . . . . . . . . 5050HD/9850HD.07 . . . 5050HD.08. . . . . . . . . . . . . . . 5050HD/9850HD.10. . . 5050HD.11. . . . . . . . . . . . . . . 5050HD/9850HD.12. . . 5050HD.13. . . . . . . . . . . . . . . 5050HD/9850HD.15. . . 5050HD.16. . . . . . . . . . . . . . . 5050HD/9850HD.17. . . 5050HD.18. . . . . . . . . . . . . . . 5050HD/9850HD.20. . . 5050HD.21. . . . . . . . . . . . . . . 5050HD.22. . . . . . . . . . . . . . . 5050HD.23. . . . . . . . . . . . . . . 5050HD/9850HD.25. . . 5050HD.26. . . . . . . . . . . . . . . 5050HD/9850HD.27 . . . 5050HD.28. . . . . . . . . . . . . . . 5050HD/9850HD.30. . . 5050HD.31. . . . . . . . . . . . . . . 5050HD.32. . . . . . . . . . . . . . . 5050HD.33. . . . . . . . . . . . . . . 5050HD/9850HD.35. . . 5050HD.36. . . . . . . . . . . . . . . 5050HD.37. . . . . . . . . . . . . . . 5050HD.38. . . . . . . . . . . . . . . 5050HD/9850HD.40. . . 5050HD.41. . . . . . . . . . . . . . . 5050HD.42. . . . . . . . . . . . . . . 5050HD.43. . . . . . . . . . . . . . . 5050HD.45. . . . . . . . . . . . . . . 5050HD/9850HD.46. . . 5050HD.47. . . . . . . . . . . . . . . 5050HD.48. . . . . . . . . . . . . . . 5050HD.50. . . . . . . . . . . . . . . 5050HD.51. . . . . . . . . . . . . . . 5050HD.52. . . . . . . . . . . . . . . 5050HD.53. . . . . . . . . . . . . . . 5050HD.55. . . . . . . . . . . . . . . 5050HD.60. . . . . . . . . . . . . . . Available bending radii R [mm] 200 300 350 500 Extender crossbar for large diameter hoses page 7.362
5050HD R9850HD
Bi [mm] .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
Ba [mm] 110 125 135 147 160 172 185 197 210 222 235 247 260 272 285 297 310 322 335 347 360 372 385 397 410 422 435 447 460 472 485 497 510 522 535 547 560 572 585 597 610 660
5050HD R9850HD [kg/m] 6,65 6,74 6,81 6,89 6,99 7,10 7,18 7,32 7,35 7,47 7,60 7,71 7,77 7,84 7,91 8,02 8,13 8,22 8,32 8,38 8,53 8,57 8,67 8,79 8,99 8,90 9,00 9,11 9,38 9,31 9,60 9,44 9,55 9,72 9,76 10,01 10,11 10,02 10,19 10,29 10,71 10,94 [kg/m] 7,25 7,55 7,91 8,29 8,60 8,91 9,64 10,00 10,30 11,00 12,00 12,47

System E4/4 Phone +49- (0) 22 03-96 49-800
Extension links for extremely wide e-chains upon request
Supplement Part No. with required radius. Example: 5050HD.30. 300 .0 0 = standard color, other colors page 1.39 Pitch = 91 mm/link - Links/m = 11 Single crossbar, e-chain , Part No. 450.Bi
Single lid, e-tube, Part No. 885.Bi Right side link*, single part, Part No. 5050HD.02. R Left side link*, single part, Part No. 5050HD.01. R Single bottom, e-tube, Part No. 886.Bi

page 7.317
7.377
Fax
+49- (0) 22 03-96 49-222
Inner height: 80 mm
e-tubes that repel hot chips, up to 850C. Some applications, depending on amount and size of the chips, can burn or melt the surface. That is no longer the case with the igus "igumid HT" material. Order example: Full e-tube made of HT*: 9850HD.40.350.0.HT Lids made of HT: 9850HD.40.HTE.350.0
5050HD R9850HD
page 7.102
igus e-chainsystems
e-chain
e-tube
min. 16 mm
511A
518
511
415.X
514
511
min. 33 mm


Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
501
unassembled
501 511 18
to its broad foot design, also when used with thick cables or hoses. Separators (e.g. "side mounted") for e-chains can be fixed in
their position with spacers 405.XX. The available inner height will be reduced by 2 mm, per spacer and side. To avoid this, the parts 405.XX 415.XX 10 4 504 514 4 The locking separator for e-chains 508 is designed for
unassembled
Additionally:
Locking separator for e-chains 504- with increased retention
unassembled
force for applications exposed to very high humidity or extreme 22 loads. If locking separators are used, the e-chain is more difficult
Fax
to open Locking separator Locking separator 508 for e-chains assembled Asymmetric separator Asymmetric for e-chains assembled

unassembled
508 518 3 11,5 501A 511A 18 3,5 22
51147 Cologne
separator 501A
unassembled
Asymmetric separator 501A for e-chains (not for e-tubes)
igus GmbH
7.378
page 7.102
5050HD R9850HD
21
512
517
421.X
520
519
515
513
Option 2: Shelves
Side plate
Phone +49- (0) 22 03-96 49-800

4,5
512
unassembled Locking separator 507 slotted - with increased retention force for applications exposed to very high humidity or extreme loads. The extra retention force is achieved by asymmetric claws for the crossbar. Ensure proper alignment. Slotted separators 505 are used for very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. The unilateral open slotted separator 509 can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. 6 3 3,5 Slotted separator for e-chains /e-tubes
8 8
assembled
Locking vertical separator for e-chains 21 assembled Locking separator for e-chains 21 assembled

unassembled
Locking 507 517 separator slotted 507
unassembled
unassembled assembled Open slotted separator for e-chains /e-tubes
unassembled 10 Width X [mm] 018 023 025 028 033 043 050 062 Part No. unassembled 420.18 420.23 420.25 420.28 420.33 420.43 420.50 420.62 Part No. assembled 421.18 421.23 421.25 421.28 421.33 421.43 421.50 421.62 Width X [mm] 075 088 100 125 150 175 187 200 assembled Part No. unassembled 420.75 420.88 420.100 420.125 420.150 420.175 420.187 420.200

Rollclip unassembled 9 assembled 489.27 490.27 Rollclip - minimizes abrasion of particularly sensitive hoses. The Rollclip is simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the chain and hose. page 7.317
27 mm
7.379
Fax
+49- (0) 22 03-96 49-222
unassembled
502
502
System E4/4
Inner height: 80 mm
40
19,5
5050HD R9850HD
E4/4 | Series 5050HDR9850HD | Accessories | Mounting Brackets, Steel

45 45 45 45 45 45

45
45
Fixed end 50500HD.2.E
Fixed end 50500HD.2.E 50500HD.21.E
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
50500HD.10.E
70
12
Bi - 20
100 40 38 45
100 15
Fax
50500HD.11.E Part No. 50500HD.12.E Mounting bracket Full set, 4 parts, 2 with pin / 2 with bore Mounting bracket moving end, 1 part left / right Mounting bracket fixed end, 1 part left / right
18
51147 Cologne
50500HD.1.E 50500HD.2.E
igus GmbH
E4/4 | Series 5050HDR9850HD | Accessories | Strain Relief

As individual component screwed on KMA. Can be plugged in the mounting brackets. Details chapter 10 Tiewrap No. of plate 3050.ZB 3075.ZB 3100.ZB
8 6
C B
Dim. C Dim. B [mm] 50 75 100 115 125 150 175 200 225 250 [mm] 30 55 80 95 105 130 155 180 205 230
14
50500HD.20.E
Center bore + + +
teeth n 5 7 10 11 12 15 17 20 22 25
3115.ZB 3125.ZB 3150.ZB

12 18
12/90
6.2
3175.ZB
44
3200.ZB 3225.ZB 3250.ZB
28 35
Shown assembled
(n-1) x 10
( = no / + = yes)
7.380
Bi - 20
Aluminum "SuperTrough" | "Heavy-Duty" Version

BRa 45 29 BRi Ba + 4 Ba Bi 2 11,5
5050HD R9850HD
Bi

ha
depends on dim. Ba

HRi 2 ha BRi Ba + 4

108
Phone +49- (0) 22 03-96 49-800
M8 x 25 M8 x 25
18,4
5050HD.30.300.0
BRi
18
Order example
Part No. assembled
975.50.250 975.50.250 975.50.275 975.50.275 975.50.300 975.50.300 975.50.325 975.50.325 975.50.350 975.50.350 975.50.375 975.50.375 975.50.400 975.50.400 975.50.425 975.50.425 975.50.450 975.50.450 975.50.475 975.50.475 975.50.500 975.50.500 975.50.525 975.50.525 975.50.550 975.50.550 975.50.575 975.50.575 975.50.600 975.50.600 975.50.625 975.50.625 975.50.650 975.50.650 975.50.675 975.50.675 975.50.700 975.50.700 975.50.725 975.50.725 975.50.750 975.50.800
[mm]
.05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 114 129 139 151 164 176 189 201 214 226 239 251 264 276 289 301 314 326 339 351 364 376 389 401 414 426 439 451 464 476 489 501 514 526 539 551 564 576 589 601 614 664
Length of the C-profile according to dimension BRi Components, trough "Heavy Duty": m Glide bar, plastic, 2 m on request)
see table Trough side parts, aluminum, 2 Components, installation Sliding nut M6 Installation
set "Heavy Duty":
angle bracket "Heavy Duty", Aluminium
Screw M8 x 25
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m guide trough without glide bar (8 x 2 m sections) Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Heavy Duty" complete (guide trough-sets + 1) Order text: 17 installation sets "Heavy Duty" Option: For an additional noise dampening with silencer profile, please add Index A - Example:
Part No. Part No.
975.30.SL 975.31.SL
nMon = nRi + 1
nRi x 2000 mm
.42 .43 .45 .46 .47 .48 .50. .51 .52 .53 .55 .60
Chapter 10
Chapter 9
page 7.317
7.381
Fax
+49- (0) 22 03-96 49-222
Installation set HeavyDuty with C-profile
E3...T3...E6
Noise-optimized and clean
8.0
8.1
System E3 | System T3 | System E6 | Superquiet e-chains
System E3 - Elastic, dampening connector strip replaces pins and bores

Superquiet e-chain for small spaces
with modular 3-piece link design 3 Sizes available Interior heights: 10 mm, 15 mm, 22 mm from page 8.4
System T3 - Highly flexible, low-vibration band chain without pin and bore connection
For short strokes with extreme demands in low noise and dynamics For high speed and high accelerations Very low weight Hardly any abrasion Cost-efficient, 3-piece e-chain from page 8.22
System E6 connector replaces pins and bores

Superquiet e-chain with high stability and
tensile strength and modular 6-piece link design 5 Sizes available 3 Types available (e-chain , e-tube and Light-Version)
Interior heights: 29 mm, 40 mm, 52 mm, 62 mm, 80 mm from page 8.34
8.2
Comprehensive information for E3, T3 and E6
can be found at the relevant web link
System E3 | System T3 | System E6 | Noise-optimized and clean

The extremely low-noise igus e-chain - E3, T3 and E6 Systems
The e-chain of the E3, T3 and E6 Series have extremely good
suitable for cleanroom applications. Another advantage of the connector is that in the application of an electrically conductive material (igumid ESD on request) it can guarantee a constant conductance value. The e-chain Series E3, T3 and E6 offer an
low noise and vibration performance. The special, abrasionresistant spring elements replace the conventional pin and bore connection of the chain links enabling the low noise and vibration operation of the e-chain . Due to the special fastening system,
extensive accessories package and are available in many dimensions off the shelf.
the e-chainsystems have low wear or abrasion and are therefore
Measurement values of sound pressure levels dB(A) in comparison

100 Measurement values of sound pressure levels - igus e-chains

Measurement values of sound pressure levels - Third-party products
Measurement values of sound pressure levels - environmental sounds
90
*Figures determined in the igus lab according to DIN45635
80 77 dB(A) 68 dB(A) 73 dB(A)
85 dB(A)
Impairment of hearing at an exposure from 90 dB(A) 40h/ week possible
70 dB(A)
60
40 37 * dB(A) 38* dB(A)
46 dB(A)
50 dB(A)
33* dB(A) 20
25 dB(A)
igus Series E6.29
igus Series E3.22
igus Series E6.52
igus Series T3.29
Third-party product B
Third-party product A
Third-party product C
igus goes clean room - qualification of E3 and E6 e-chains

IPA Fraunhofer Institute has tested igus Series E3, E4, E6 and easy chain as follows: ISO class 1, as per stringent norm DIN EN ISO 14644-1 for System E3, Series E3.15.040.075.0 at v = 0,5 m/s, 1 m/s, 2 m/s ISO class 1, as per stringent norm DIN EN ISO 14644-1 for System E6 - special material*, Series E6.29.060.150.0.CR at v = 0,5 m/s, 2 m/s ISO class 3, as per stringent norm DIN EN ISO 14644-1 for System E6 - standard material, Series E6.29.060.150.0 at v = 0,5 m/s, 1 m/s, 2 m/s ISO class 3, as per stringent norm DIN EN ISO 14644-1 for System E6, Series E6.29.050 at v =1 und 2 m/s Class per DIN EN ISO 14644-1 ISO class 1 ISO class 1 ISO class 3 ISO class 4 ISO class 5 ISO class 6 ISO class 7 ISO class 8 Equivalent to VDI 2083 Equivalent to US Fed.Std. 209E Classification Series E3.15.040.075.0 E6.29.060.150.0.CR* E6.29.060.150.0 Speed [m/s] 0,5 / 1,0 / 2,0 0,5 / 2,0 0,5 / 1,0 / 2,0
no comparable classification no comparable classification no comparable classification no comparable classification class 1 class 2 class 3 class 4 class 5 class 6 class 1 class 10 class 100 class 1.000 class 10.000 class 100.000
Fraunhofer Institut Production technology and automation can be found at the relevant web link 8.3
*special material* "clean room"
Comprehensive information for E3, T3 and E6
Constant sound pressure level in daytime main road traffic
Motorized chain saw in 10 m distance
Breath sound at 1 m distance
Twittering of birds in open air at 15 m distance
0 dB(A)
8.4
E3
Highly dynamic and cleanroom compatible
8.5
E3 - Highly dynamic and cleanroom compatible

The igus System E3 combines small pitches, smooth running, low noise, stability, easy assembly and economic efficiency all in one. The spring connector element replaces the pin and bore principle and avoids relative movements between the joints. This means virtually no wear or abrasion for Cleanroom applications. To reduce production and assembling costs, the spring connector is not mounted individually, but on a length of ten chain links. Another E3 option is safe performance. A modified spring element made of electrically conductive material, which connects the chain links mechanically and electrically, permanently guaranties constant electrical conductance, even at high bending stress and in any position.
Typical industries and applications Semi-conductor manufacturing and handling Pick and place robots Optics Materials handling technology Measuring technology Printers and plotters Cleanroom environments General mechanical engineering
IPA Qualification Certificate - Report IG0704-400: ISO Class 1, according to Norm DIN EN ISO 14644-1 for System E3, Series E3.15.040.075.0 at v = 0,5 m/s, 1 m/s, 2 m/s
38 dB(A) - Value dertermined at the igus test-lab acc.
to DIN 45635, with consideration of background noises, for Series E3.22.060.044.0 at v = 1,8 m/s iF-Design Award 2005 Special equipment: Electrically conductive ESD/ATEX version upon request
8.6
Long-term tests in our acoustics laboratory at a speed of 1.8 m/s and an acceleration of 3 m/s2 showed reductions of 19-20 dB(A) compared to conventional e-chains .
Light-weight and super-silent in small spaces - System E3
During long-term tests the System E3 with the spring band connector easily passes 15 million cycles at a bending radius of 44 mm and an acceleration of 4 g
Next Page
8.7
System E3
System E3 | Superquiet in small spaces

Fast assembly crossbars "on a string" Elastic spring connects 10 links Short link pitch
E3: System for highly dynamic applications

Cycle times in automation get shorter, while demands for low noise and vibration levels are increasing. For the broad range of small size e-chain applications, igus now introduces the System E3,

that fully meets those requirements: Extremely low-noise operation - max. 38 dB(A) Elastic, dampening connector strip replaces pins and bores Modular 3-piece link design Cost effective cross bar-, separator and connector modules Fast and easy cable access due to zipper opening mechanism Good unsupported strength due to solid, interlocking side links Easy lengthening and shortening Also suits flat cables E3 = e-chains with 3 different elements in one link:
Accessories: Separators, integrated strain relief, mounting brackets You can find more technical data about the material, chemical resistance, temperatures chapter Design, from page 1.38
U-shaped link body Spring element Crossbars "on a string"
Selection table
Series E3.10. E3.15. E3.22. Inner height hi [mm] 10 15 22 Inner width Bi [mm] 20 - 60 20 - 60 20 - 60 Outer width Ba [mm] 32 - 72 32 - 72 32 - 72 Outer height ha [mm] 15 20 27 Bending radius R [mm] 15 - 48 32 - 75 44 - 75 Unsupported length max. [m] 0,75 0,90 1,20 8.10 8.14 8.18 Page
NEW in this catalog
Open e-chains in a flash with the new e-chain opener
The opening of the e-chain links at high speeds saves significant installation time. Open a long piece of e-chain in one go. It's the ideal tool for your own mounting or assembly lines to minimize processing time significantly.

Product range: e-chain opener

Series Width Bi [mm] Part No.
E3.10 E3.15 E3.20
20, 40, 60 20, 40, 60 20, 40, 60
908.765 908.765 908.765
8.8

System E3 | 3-piece e-chain
The abbreviation "E3" stands for an e-chain consisting of three basic elements:
e-chain link body
Zipper style opening lids
Separator module
System E3 | Opening | Closing
Zipper style opening lids on a band for quick and easy installation - This e-chainSystem
allows faster assembling times. Opening and closing the e-chain is made easy by "zipperbars on a thread"
System E3 | Interior Separation | Strain Relief
Vertical separators on a band divide carrier space Five separators on one thread are simultaneously mounted on the crossbars
The universal strain relief can be individually matched to the chain width. You can fix the e-chain on the
fixed end with brackets (option)
Assembly video
www.igus.de/de/E3_Montage und www.igus.de/en/E3_Demontage
8.9
System E3
E3.10
E3 | Series E3.10
10
Price index
Smooth running, due to the igus approved
"E6-Principle", 38db(A) max.* For high speed and high accelerations *Noise test values: max. 38 dB(A) Values determined at the igus test
Small pitch 3-piece Design Modular design- opening crossbars, interior separation and link all in one band Easy cable access due to fast zip-open mechanism Easy shortening/lengthening Suits flat cables Accessories, such as interior separations, strain relief and mounting bracket, are available
lab acc. to DIN 45635 (v = 1,8 m/s) IPA classification - Report IG0704-400: ISO Class 1, according to standard DIN EN ISO 14644-1 for E3, Series E3.15.040.075.0 (at v = 0.5 m/s, 1 m/s, 2 m/s) Special equipment: Electrically conductive ESD/ATEX version upon request
Open E3 e-chains in a flash with
the e-chain opener
page 8.8
Rapid assembly time with "zipperbars on a strip"
When to use the Series E3.10: If a low-noise, vibration-free version is required At very high speeds and/or accelerations (Theoretically up to 100 g or 1000 m/s) Hard-wearing e-chain (more than 50 million
cycles without abrasion) If a very light e-chain is required (up to 40%
lighter than a comparable E2-e-chain )
For the use of flat cables For small bending radii and small spaces If easy filling and assembly is required Minimal abrasion (e.g. cleanroom applications)
When not to use it: If a particularly low-cost, snap-open solution is required Series E/Z06 easy chain , page 3.20
Order example complete e-chain 1 m E3.10.060.015.0
e-chain
nd
If a simple, non snap-open e-chain is required
Series 05 E2 micro, page 5.30
with 2 separators E3.10.11 assembled every 2 link 1 set E3.10.060.12
8.10
E3 | Series E3.10 | Dimensions and Technical Data

Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG Fill weight [kg/m] 1.0 0.5 0.4 0.3
FLB
E3.10
10
0.2
FLG
HF
FLB 0 0 S (FLG) S (FLB) 0.15 0.30 0.45 0.60 0.75 0.9 Unsupported length FLG / FLB [m] Length of travel S [m]
0 S D S/2
0.6
1.2
1.8
HF = H + 50

Moving end H R 16,7 Fixed end 15

R H D K 015 50 42 85
Links/m = 60 (1.002 mm) Chain length = S/2 + K

018 56 45 90 028 76 55 125 038 96 65 155 048 116 75 185 The required clearance height: HF = H + 50 mm (with 0,1 kg/m fill weight)
Technical Data
Speed / acceleration FLG Speed / acceleration FLB Gliding speed / acceleration (maximum) permitted temperature C Flammability class max. 20 [m/s] / max. 200 [m/s ]
2
max. 3 [m/s] / max. 6 [m/s ]

2
upon request 40 up to +70 C VDE 0304 IIC UL94 HB Details of material properties page 1.38 page 8.9
www.igus.de/en/e3.10
Phone +49- (0) 22 03-96 49-800
H - 15
System E3
0.1
8.11
E3.10
E3 | Series E3.10 | Product Range

Series E3.10 - snap-open along outer radius
Part No. Bi [mm] .0 .0 .0 20 40 60 Ba [mm] 32 52 72 R [mm] Bending radii 015 015 015 028 028 028 038 048 048 048 Weight [kg/m] 0,12 0,15 0,20
igus e-chainsystems
8 max.
Bi Ba
10 15
E3.10.020. E3.10.040. E3.10.060.
E3.10.020: radii 048 / E3.10.040: radii 028 / E3.10.060: radii 028 048 are available upon request. Delivery time: approx.6-8 weeks after receipt of order!
Supplement Part No. with required radius. Example: E3.10.060. 015 .0 0 = standard color, other colors page 1.39 Pitch = 16,7 mm/link - Links/m = 60
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Part No. structure
E3.10.060. 015. 0
E3 | Series E3.10 | Accessories | Interior Separation

Vertical separator, slotted (single) unassembled E3.10.01 assembled E3.10.11
5 2
Fax
Vertical separators
Vertical separators are used if a vertical subdivision of the e-chain interior is required
Subdivision with vertical separator E3.10.11 (slotted 3 times)
E3.10.11
igus GmbH
8.12
51147 Cologne
E3 | Series E3.10 | Accessories | Mounting Brackets

Moving end E3.10...1
E3.10
Mounting angle - Polymer

For fastening the e-chain to the fixed end
Simple fastening to base is possible Corrosion-resistant Various mounting options Easy to assemble E3.10......2 Fixed end Example: Possible installation conditions for E3 mounting brackets
E3.10.....2 Fixed end 10 14,4 14,4 6
E3.10...1 Moving end
10
Ba + 20,5
Ba + 12
Part No. structure 10 E3.10. 020. 12

Full set = 12 Width Series
For e-chain
Part No. full set strain relief for both sides + 2 mounting angles E3.10.020.12 E3.10.040.12 E3.10.060.12
Part No. strain relief for both sides E3.020.12 E3.040.12 E3.060.12
Part No. mounting angle (single part) E3.10.00 E3.10.00 E3.10.00
Full set, for both ends: E3.10. 020. 12 Single-part order: E3.10. 020. 1 Moving end mounting bracket E3.10. 020. 2 Fixed end mounting bracket
E3.10.020. E3.10.040. E3.10.060.
E3.10.XXX.12
E3.00.020
6 10 4 10
E3.10.00
8,65 4,5 12 10,25 17 3 4,5
E3 with strain relief for both sides and mounting angles
Strain relief for both sides as single parts
19,8 Mounting angle as single part
page 8.9
8.13
E3.15
E3 | Series E3.15
15
Price index
Small pitch 3-piece Design Modular design- opening crossbars, interior separation and link all in one band Easy cable access due to fast zip-open mechanism Extensive external bearing surfaces and high load capacity by means of interlocking bearing surfaces Easy shortening/lengthening Suits flat cables Accessories, such as interior separations, strain relief and mounting bracket, are available
the e-chain opener
page 8.8
e-chain
nd
Serie 08 E2 micro, page 5.60
8.14
E3 | Serie E3.15 | Dimensions and Technical Data

Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG 0.2 Fill weight [kg/m] 1.0 0.8 0.6 FLB 0.4 FLG S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety"
E3.15
15
HF
FLB
0 S (FLG) S (FLB)
0 0.2 0.4 0.6 0.8 1.0 Unsupported length FLG / FLB [m] Length of travel S [m] 0 0.4 0.8 1.2 1.6 2
S D S/2 Moving end HF = H + 50

H - 20
R 16,7 Fixed end 20
Pitch = 16,7 mm/link Links/m = 60 (1.002 mm) Chain length = S/2 + K

R H D K 032 84 59 135 038 96 65 155 048 116 75 185 075 170 102 270 The required clearance height: HF = H + 50 mm (with 0,2 kg/m fill weight)
Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
Phone +49- (0) 22 03-96 49-800
System E3
0.1
8.15
E3.15

Part No. Bi [mm] .0 .0 .0 20 40 60 Ba [mm] 32 52 72 R [mm] 032 032 032 038 038 Bending radii 048 048 048 075 075 Weight [kg/m] 0,22 0,25 0,32
igus e-chainsystems
13 max.
Bi Ba
15 20
E3.15.020. E3.15.040. E3.15.060.
Series E3.15.020: The bending radius 048 is available upon request. Delivery time: approx.6-8 weeks after receipt of order!
Supplement Part No. with required radius. Example: E3.15.060. 032 .0 0 = standard color, other colors page 1.39 Pitch = 16,7 mm/link - Links/m = 60
Part No. structure
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
E3.15.060. 032. 0

Vertical separator, slotted (single)
2
Vertical separators
Fax
unassembled E3.15.01 assembled E3.15.11

5
Subdivision with vertical separator E3.15.11 (slotted 3 times) Five vertical separators altogether on one strip over ten chain links are mounted on the opening crossbars. In this way, controlled chambers are formed, which prevent the sensitive electrical circuit from outage
2
Vertical separator on a strip unassembled E3.15.01.10 assembled E3.15.11.10

5
51147 Cologne
igus GmbH
E3.15.11
8.16

E3.15

E3.15......2 Fixed end 10 14,4
14,4
10
Ba + 20,5
Ba + 12
Part No. structure
20
10
E3.15. 020. 12
For e-chain
E3.15.020. E3.15.040. E3.15.060.
E3.15.XXX.12
E3.00.020
6 10 4 10
4,5
E3.15.00
4,5 2
8,65
10,25
18 22
page 8.9
8.17
E3.22
E3 | Series E3.22
22
Price index
Small pitch 3-piece Design Modular design- opening crossbars, interior separation and link all in one band Easy cable access due to fast zip-open mechanism Extensive external bearing surfaces and high load capacity by means of interlocking bearing surfaces Easy shortening/lengthening Suits flat cables Accessories, such as interior separations, strain relief and mounting bracket, are available
the e-chain opener
page 8.8
e-chain
nd
Series 1400/1450/1480/1500 E2/000, page 5.142
8.18
E3 | Series E3.22 | Dimensions and Technical Data

Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG Fill weight [kg/m] 1.0 0.9 0.8 0.6 0.4 FLG 0.2 HF FLB 0.1 0 S (FLG) S (FLB) 1.0 1.2 0.2 0.6 0.4 0.8 0 Unsupported length FLG / FLB [m] Length of travel S [m] H D R 16,7 Fixed end 27 S = Length of travel R = Bending radius FLB H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety"
E3.22
22
0 S S/2
0.8
1.6
2.4
Moving end HF = H + 50

H - 27
Pitch = 16,7 mm/link Links/m = 60 (1.002 mm) Chain length = S/2 + K

R H D K 044 114 74 175 050 126 80 195 075 176 105 270 The required clearance height: HF = H + 50 mm (with 0,3 kg/m fill weight)
Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
upon request 40 up to +70 C VDE 0304 IIC UL94 HB Details of material properties page 1.38
Phone +49- (0) 22 03-96 49-800
System E3
8.19
E3.22

Part No. Bi [mm] .0 .0 .0 20 40 60 Ba [mm] 32 52 72 R [mm] Bending radii 044 044 044 050 050 075 075 075 Weight [kg/m] 0,30 0,32 0,41
igus e-chainsystems
20 max.
Bi Ba
22 27
E3.22.020. E3.22.040. E3.22.060.
Supplement Part No. with required radius. Example: E3.22.060. 044 .0
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Part No. structure
E3.22.060. 044. 0

Vertical separator, slotted (single) unassembled assembled E3.22.01 E3.22.11
5
Fax
Vertical separators
Subdivision with vertical separator E3.22.11 (slotted 3 times)
51147 Cologne
igus GmbH
E3.22.11
8.20

E3.22

E3.22......2 Fixed end

10 14,4

14,4 10
Ba + 20,5
Ba + 12
40
10
Part No. structure E3.22. 020. 12

For e-chain
E3.22.020. E3.22.040. E3.22.060.
E3.22.XXX.12
E3.00.020
6 10 4 10
4,5
E3.22.00
4,5 3
8,65
10,25
25 30
page 8.9
8.21
8.22
T3
Highly flexible & low-vibration
8.23
System T3 Highly flexible, low-vibration band chain

The E3-System combines low-noise operation, low sound level, simple installation and economy. The side plates that can be plugged into each other replace the conventional pin and bore connection and prevent relative movements between the joints, giving an almost complete freedom from wear. By the novel geometrical shape of the T band, hardly any polygon effect is generated in operation. The T band operates in a very smooth arc giving extremely low vibration and noise. In order to reduce the manufacturing and installation costs, the T band is mounted in a length of 8 chain links. Due to its low mass, the igus T band, combined with high speeds and accelerations, is suitable for applications with low fill weights and short strokes.
Typical industries and applications Printer and plotter Cleanroom applications Production and processing of semiconductors Optics Automatic insertion machines Measuring technology
igus tests at 1 m measuring distance: = 33 dB(A)
for T3.29.050.038.0 at v = 1 m/s und 26.5 dB(A) basic sound level Cleanroom test upon request
8.24
Extremely low noise - System T3 tests in the igus lab at 1 m measuring distance
showed a value of 33 dB(A) at 26.5 dB(A) basic sound level for Series T3.29.050.038
Testing facility at the igus laboratory System T3
igus System T3 T band chain
ideal for high accelerations and short strokes
Inner height 29 mm
Next Page
8.25
System T3
System T3 | Superquiet, and super light

Fast assembly Side plates "in one strip" Special geometry of the side plates Modular accessories
T3: e-chain band or highly dynamic applications

In the development of the 3-piece, T-shaped band chain "T3", the main focus was on minimum operational noise with lowest cost. This is achieved by the side-plate band consisting of 8 chain links in one piece, as well as the use of existing components of the popular E6 range. The T3 band chain is extremely flexible and runs "round" due to the special geometry. The omission of a pin and bore connection means the T3 band chain features extremely low abrasion and wear and hence is good for cleanroom applications. Extremely low noise and low vibration Low-priced e-chain for simple applications
For high speeds and accelerations Very low weight Hardly any abrasion For short strokes Accessories: Separators, integrated strain relief, mounting brackets You can find more technical data about the material, chemical resistance, temperatures chapter Design, from page 1.38
Selection table
Series T3.29. Inner height hi [mm] 29 Inner width Bi [mm] 30 - 120 Outer width Ba [mm] 55 - 145 Outer height ha [mm] 35 Bending radius R [mm] 038 Unsupported length max. [m] 1,45 8.28 Page
8.26
System T3 | Assembly Instructions

System T3 | 3-piece e-chain
The abbreviation "T3" stands for a T-shaped E band, which consists of three basic elements: 2 side-plate bands (left/right) Separator element incl. separators
System T3 | Assembling 1 2
Side plates to be plugged into each other
Clip-on "interior separation clips"
System T3 enables quick installation times. The side plates can be simply plugged in
System T3 | Interior Separation | Strain Relief
Separators for dividing the chain cross section from the proven and tested E6 range (E6.29)
Universal strain relief through optional fixing bracket. You can fix the e-chain at the fixed end, if need be
8.27
System T3
T3.29
T3 | Series T3.29
29
Price index
Side plates in one piece For high speed and high accelerations Angle bracket for housing
Extremely low noise Test results upon request
a strain relief tiewrap plate 3-piece Design Easy shortening Accessories, such as interior separations and strain relief, are available
Cleanroom test upon request
Low weight Hardly any polygon effect
Fast assembly due to the side link strip
When to use the Series T3: At very high speeds and/or accelerations If a very light e-chain is required
If a particularly low-cost e-chain is required
For small bending radii and small spaces If easy filling and assembly is required Minimal abrasion (e.g. cleanroom applications)
When not to use it: When an e-chain is required for more fill weight
Order example complete e-chain 1 m T3.29.050.038.0
Series E6.29, page 8.40 When an enclosed e-chain Series R6.29, page 8.46
e-chain
nd
is required for low noise operation
with 2 separators E6.29.11 assembled every 2 link 1 set T3.29.050.12
8.28
T3 | Series T3.29 | Dimensions and Technical Data

Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG Fill weight [kg/m] 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 HF 0.2 H S (FLG) S (FLB) D 35,7 15 20 R Z FLB 0.1 0 0 0.5 1.0 1.5 2.0 Unsupported length FLG / FLB [m] Length of travel S [m] FLG FLB S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" Z = Distance of crossbars
(Standard: every 4th chain link)
T3.29
29
0 S S/2
Moving end Fixed end 35 H - 35 H

15
35,7
Pitch = 15 mm/link Links/m = 67 (1.005 mm) Chain length = S/2 + K

R (min.) H (min.) D K 038 116 103 150
Technical Data
Speed / acceleration FLG Speed / acceleration FLB Gliding speed / acceleration (maximum) Material - permitted temperature C Flammability class max. 20 [m/s] / max. 200 [m/s ]
2
max. 3 [m/s] / max. 6 [m/s ]

2
www.igus.de/en/t3.29
Phone +49- (0) 22 03-96 49-800
HF = H + 40
System T3
8.29
T3.29
T3 | Series T3.29 | Product Range

Ba = Bi + 25 Bi
Series T3.29 - with crossbars every 2nd link

Part No. T3.29.030. .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 30 40 50 60 70 80 90 100 110 120 Ba [mm] 55 65 75 85 95 105 115 125 135 145 R [mm] Bending radii 038 038 038 038 038 038 038 038 038 038 Weight [kg/m] 0,40 0,42 0,44 0,46 0,48 0,50 0,51 0,53 0,55 0,57
igus e-chainsystems
13
25 max.
29
T3.29.040. 27 35 T3.29.050. T3.29.060. T3.29.070. T3.29.080. T3.29.090. T3.29.100. T3.29.110. T3.29.120.
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Part No. structure
Supplement Part No. with required radius. Example: T3.29.100. 038 .0 0 = standard color, other colors
T3.29. 100. 038. 0
Interior separation elements Fax

Distance "Z" for the interior separation elements of the T3 e-chain As a standard, crossbars are mounted on every 4th chain link! Part No. T3.29. 100. 038. 0 For other distances, e.g. every 6th chain link, change the part number as follows: Part No. T3.29. 100. 038. Z6. 0
Note: The first and last chain links should not be stuck with the interior separation elements!
igus GmbH
51147 Cologne
Distance "Z", crossbars mounted on every 4th chain link as standard
8.30
T3 | Series T3.29 | Accessories | Interior Separation

Option 1: Vertical separators
T3.29
1,5 Vert. separator, slotted* unassembled assembled E6.29.01 E6.29.11 8 1,5 Notch separator unassembled E6.29.01.R assembled E6.29.11.R 8 4 Middle plate* unassembled assembled E6.29.02 E6.29.12 8 4
By standard vertical separators are assembled every 4th e-chain link!
Standard subdivision with vertical separator E6.29.11* (slotted 5 times), for combinations with full-width shelf 111.X Notch separator E6.29.11.R (slotted 5 times) can be locked in 2 mm increments due to gaps on the crossbars. For side-mounted applications and combinations with full-width shelf 111.X Middle plate* E6.29.12 for combinations with side plate E6.29.13, full-width shelf 221.X and shelf 2210.X Strain relief separator E6.29.12.Z (slotted 5 times), can be integrated into the mounting bracket and can be placed there at any point
13

29 5 27
unassembled E6.29.02.Z
4,5
Phone +49- (0) 22 03-96 49-800
*no minimum space required!
E6.29.11 E6.29.11.R
E6.29.12
Option 2: Full-width shelves

For applications involving many thin cables with similar or identical diameters Full-width shelf 111.X for combinations with vertical separator E6.29.11 and notch separator E6.29.11.R Full-width shelf 221.X for combinations with middle plate E6.29.12, strain relief separator E6.29.12.Z, and side plate E6.29.13
13
min. 15 mm
E6.29.11 111.X
Width X [mm]
E6.29.11.R
Width X [mm] Part No. unassembled Part No. assembled 110.X 220.X 111.X 221.X
Part No. unassembled Part No. assembled 110.X 220.X 111.X 221.X
030 040 050 060 070
110.30 110.40 110.50 110.60 110.70
220.30 220.40 220.50 220.60 220.70
111.30 111.40 111.50 111.60 111.70
221.30 221.40 221.50 221.60 221.70
080 090 100 110 120
110.80 110.90
220.80 220.90
111.80 111.90
221.80 221.90
Full-width shelf
X 110: t = 2 X-1 220: t = 2,5
110.100 220.100 111.100 221.100 110.110 220.110 111.110 221.110 110.120 220.120 111.120 221.120
Option 3: Shelves
Shelves can be arranged elevator-shifted with different bottoms within the entire e-chain width
4 Side plate unassembled assembled E6.29.03 E6.29.13 7
Shelf 2210.X for combinations with middle plate E6.29.12, strain relief separator E6.29.12.Z and side plate E6.29.13
E6.29.13
2210.X
Width X [mm] 018 023 028 033 038 043 048
4,5
E6.29.12
Width X [mm] 058 068 073 076 088 099
Part No. unassembled 2200.58 2200.68 2200.73 2200.76 2200.88 2200.99
Part No. assembled 2210.58 2210.68 2210.73 2210.76 2210.88 2210.99 Shelf
X X-7 t = 2,5
page 8.27
8.31
Fax
4,5
+49- (0) 22 03-96 49-222
min. 15 mm
assembled
E6.29.12.Z 8
10
Inner height: 29 mm
System T3
T3.29
T3 | Series T3.29 | Accessories | Strain Relief

Moving end T3.29...2
Plastic fastener
Housing potential for strain relief tiewrap plate Firmly attached to the e-chain Minimized outer width Fastening of the e-chain possible on subsurface

Example: Possible installation conditions for E3 mounting brackets
T3.29...1 Fixed end
T3.29...2 Moving end
T3.29...1 Fixed end
Bi +29
Bi -10 B
Mounting angle, single Part No. structure T3.29. 030. 12

Full set Width
B Bi -10
4,5
19,2
Mounting angle
Fax
Full set, for both ends: T3.29. 030. 12 Single-part order: T3.29. 030. 1 Moving end mounting bracket T3.29. 030. 2 Moving end mounting bracket
For e-chain
Part No. full set T3.29.030.12 T3.29.040.12 T3.29.050.12 T3.29.060.12 T3.29.070.12
For e-chain
Part No. full set T3.29.080.12 T3.29.090.12 T3.29.100.12 T3.29.110.12 T3.29.120.12
T3.29.030 T3.29.040 T3.29.050 T3.29.060 T3.29.070
T3.29.080 T3.29.090 T3.29.100 T3.29.110 T3.29.120
51147 Cologne
igus GmbH
T3 | Series T3.29 | Accessories | Strain Relief

igus chainfix tiewrap plate as individual part
C B
Tiewrap plate 2020.ZB 2030.ZB 2040.ZB

38
n Number Dim. C Dim. B of teeth 3 4 5 6 8 9 10 12 [mm] 30 40 50 60 80 90 100 120 [mm] 15 20 30 40 60 80
12/90
8 14
Mounting angle mit strain relief

6.2
2050.ZB 2070.ZB 2090.ZB =

(2030.ZB + 2040.ZB)
(n-1) x 10
5
2100.ZB
7
2125.ZB =
18 25
(2050.ZB + 2050.ZB)

Separator with integrated strain relief for the use in the first or last chain link. Individual part for the manufacturing of switchgear cabinets or for the assembly of machines. Easy to assemble without any screws 10 E6.29.02.Z Part No. E6.29.02.Z Number of teeth 2 one side For Series T3.29 e-chain
chapter 10.
8.32
Bi +29
My Sketches
T3.29
Phone +49- (0) 22 03-96 49-800 3D-CAD files, pdf-downloads and many online features www.igus.de/en/t3.29
page 8.27
8.33
Fax
+49- (0) 22 03-96 49-222
Inner height: 29 mm
System T3
E6
Extremely lownoise, minimum vibrations
8.34
8.35
E6 - 6-piece e-chains extremely lownoise, minimum vibrations
The E6 Series offers numerous advantages in additionto long life cycles. It provides extremely quiet, low-vibration operation. It minimizes the polygon effect which can occur during the rolling motion of an e-chain . The ultra-low noise levels have been confirmed in a recent report by the Rheinland Technical Inspection Agency. Our extensive delivery program offers the right chain size for any application; a wide range of interior separators are also available. The same applies to the mounting brackets. .
Typical industries and applications Cleanroom Printing machines Handling & robot Machine Tools Measuring machines Semiconductor industries Medical industries Electronic industries General machinery
System E6 - Extremely low noise - TV certified System E6 6-piece link-design LEVEL 1 absorption confirmed by IPA-Fraunhofer-Institut according to SEMI E78-0998 for the E6 standard material. Special material "igumid ESD" for ESD/ATEX applications available on request. Continuously constant conductance value as there are no pin-bore connection (no air gaps).
Chart: Study of the Laboratory of Machine Tools and Production Engineering (WZL) of the RWTH Aachen on "Vibration tests in energy supply chains". Result: The "E6" energy supply system of the company igus GmbH, Cologne, is characterized by
extreme low vibration and smooth running
8.36
A linear drive provides for highly dynamic feed of PCBs. This system is twice as fast as handling units with a toothed-belt drive; designed to withstand high dynamic loads, the E6 e-chains ensure a supply of power, coolant and control data with
ultra-low noise and vibration
dB(A)
80 60 40 igus T3.29 33 dB(A)** igus E6.29 37 dB(A)** igus E3.22 38 dB(A)** igus E6.52 46 dB(A)* 77 dB(A) 68 dB(A) igus 255 53 dB(A) 20 0 igus 280 64 dB(A) 73 dB(A)
Avaraging of the corrected sound pressure levels in dB(A), rounded unsupported 1,0 m/s unsupported 1,8 m/s unsupported 2,0 m/s unsupported 1,5 m/s
Third Party Product A
Third Party Product B
Third Party Product C
Measurement by the TV Rheinland 46 dB(A) with 10 dB(A) outer noise
** Values permitted in the igus laboratory according to DIN45635
IPA classification - Report IG0704-400:

Special material "cleanroom" - Class 1 according to standard DIN EN ISO 14644-1 - Note: None of the classes corresponding to the DIN EN ISO 14644-1 Class 1 is included in the US standard at v = 0.5 m/s, a = 1.0 m/s2 - Series E6.29.060.150.0.CR Standard material - Class 3 according to standard DIN EN ISO 14644-1 (according to US Fed. Stand. 209E, Class 1) at v = 0.5 m/s, a = 1.0 m/s Series
2
E6.29.060.150.0 and v= 1m/s, a = 2m/s Series E6.29.050.055.0 with inserted

2
cables CF34.15.04, CF9.05.12, CF11.02.01.02.PBA.LC.D
Next Page
8.37
System E6
System E6 | Extremely low noise and stable!

Interior stop dog No pin and bore connection Polymer spring Material igumid -40/+70C
E6: e-chain with 6 pieces per link

Extremely low-noise operation - 37 dB(A)* depending on the speed Snap-open lids along both radii Available as closed tube for some types High stability "unsupported" For high speed and high accelerations Modular design, can be shortened and lengthened Minimum vibrations, high stability and tensile strength Various interior separations available KMA mounting brackets available with integrated strain relief E6 adapter link - for gliding applications - minimizes excess lengths in end positions - quick and easy assembly You can find more technical data about the material, chemical resistance, temperatures chapter Design, from page 1.38
Selection table
Series E6.29 R6.29 E6.35 E6.40 R6.40 E6.52 R6.52 E6.62 E6.80L E6.80 Inner height hi [mm] 29 28 35 40 40 52 52 62 80 80 Inner width Bi [mm] 30 - 120 30 - 120 30- 120 40 - 300 62 40 - 300 50 - 175 50 - 400 87 - 550 50 - 600 Outer width Ba [mm] 46 - 136 46 - 136 50 - 140 60 - 320 82 64 - 324 74 - 199 86 - 436 115 - 578 100 - 650 Outer height ha [mm] 35 35 42 54 54 65 65 84 108 108 Bending radius R [mm] 55 - 150 55 - 150 55 - 100 63 - 200 63 - 200 75 - 250 75 - 250 115 - 350 175 150 - 450 Unsupported length max. [m] 1,75 1,75 1,9 2,75 2,75 3,0 3,0 4,0 2,5 5,25 8.40 8.46 8.50 8.56 8.62 8.66 8.72 8.76 8.82 8.88 Page
Selected noise tests - External noise corrected measurement values

e-chain Series igus Series E6.29*

Averaging of the corrected sound pressure levels 37 dB(A) 41 dB(A) 46 dB(A) 77 dB(A) 68 dB(A) 73 dB(A)
Test method unsupported v = 1,0 m/s unsupported, side mounted v = 0,5 m/s unsupported v = 2,0 m/s unsupported v = 2,0 m/s unsupported v = 2,0 m/s unsupported v = 2,0 m/s Source: TV Rheinland *Source: igus laboratory
igus Series E6.52*
igus Series E6.52
Chain 1 Third-party product Chain 2 Third-party product Chain 3 Third-party product
Noise level 46 dB(A)

A measurement conducted by the Rhineland Technical Inspection Authority (TV Rheinland) in May 2002 indicates a value of 46 dB(A) at 2 m/s and with an unsupported length of 1.5 m with Series E6.52.100.100.0, and all this with at least 10 dB(A) sound pressure level generated by external noise. We have received an official noise certificate from the Rhineland Technical Inspection Authority (TV Rheinland Berlin Brandenburg) and we are happy to provide you with a copy upon request.
8.38
page 9.70

System E6 | e-chain | Assembling
e-tube | Assembling lids 1
Position side links...
... gently twist and snap in
Insert lid...
Gently reinsert connector by using hammer
Position crossbars, push down and snap in
...push down and snap in
System E6 | e-chain | Separating
e-tube | Separating lids 1
Lever crossbars with screwdriver
Tap gently to remove connectors
Lever with screwdriver...
Twist and...
...separate side links
...and remove lids by hand
www.igus.de/en/e6_assembly
8.39
System E6
E6.29
E6 | e-chain | Series E6.29
29
Price index
No pin and bore connection Small pitch for low-noise, smooth operation Very large gliding surfaces
Can be shortened or lengthened due to modular design Increased inner height Interior stop dog
IPA certificate: Class 1, according to standard DIN EN ISO 14644-1 for the E6 system (Series E6.29.060.150.0.CR, v = 0.5 m/s, a = 1.0 m/s2)
KMA mounting brackets with attachment points on all sides (strain relief with separate tiewrap plates possible) Strain relief separator E6.29.02.Z for the use in the first or last chain link Series R6.29 - e-tube-version
LEVEL 1 absorption confirmed by IPAFraunhofer-Institut according to SEMI E78-0998 for the E6 standard material
avaible
page 8.46
To close, push and click shut
When to use the Series E6.29: If a low-noise version is required At very high speeds and/or accelerations For enlarged thrusts and tensile forces For small bending radii If less vibration is required Minimal abrasion (e.g. cleanroom applications)
When not to use it: Limited in side-mounted applications Series 2400/2500 E2/000, page 5.160 No use with RBR (reverse bending radius) Series 2400/2500 E2/000, page 5.160 No use with high additional loads Series 2400/2500 E2/000, page 5.160 No use in dirty environments Series 2400/2500 E2/000, page 5.160
e-chain
nd
8.40
E6 | e-chain | Series E6.29 | Dimensions and Technical Data
E6.29
Unsupported length
Fill weight [kg/m]
6.0 4.0 2.0 FLB 1.5
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain
29
1.0 FLG 0.5
radius in final position K = R + "safety"
HF
FLB
0
S (FLG) S (FLB)
0 0.5 1.5 2.0 2.5 1.0 Unsupported length FLG / FLB [m]
Other installation methods Length of travel S [m] Vertical, hanging 30 m Vertical, standing 2 m
Side mounted, unsupported = possible to a limited extent Unsupported length of upper run = upon request
S D 27 S/2
Moving end HF = H + 40 H - 35 R Fixed end 20 15

22
27

R H D K 055 180 97 220 075 220 117 280 100 270 142 360 150 370 192 520
Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
page 9.70
Phone +49- (0) 22 03-96 49-800
35
System E6
8.41
E6.29
E6 | e-chain | Series E6.29 | Product Range
Ba = Bi + 16 Bi
Series E6.29 - with crossbars every 2nd link

Part No. E6.29.030. .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 E6.29.040. 27 35 E6.29.050. E6.29.060. E6.29.070. E6.29.080. E6.29.090. E6.29.100. E6.29.110. E6.29.120. Bi [mm] 30 40 50 60 70 80 90 100 110 120 Ba [mm] 46 56 66 76 86 96 106 116 126 136 R [mm] Bending radii 055 055 055 055 055 055 055 055 055 055 075 075 075 075 075 075 075 075 075 075 100 100 100 100 100 100 100 100 100 100 150 150 150 150 150 150 150 150 150 150 Weight [kg/m] 0,73 0,75 0,78 0,80 0,83 0,85 0,88 0,90 0,93 0,95
igus e-chainsystems
13
25 max.
29
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Part No. structure
Supplement Part No. with required radius. Example: E6.29.100. 100 .0 0 = standard color, other colors
E6.29. 100. 100. 0
Part No. e-chain - links, single parts

Single crossbar, Part No. 2105.Bi Right side link*, single part, Part No. E6.29.02. R Left side link*, single part, Part No. E6.29.01. R Polymer spring as single part Part No. E6.29.140 *View from the fixed point
igus GmbH
8.42
51147 Cologne
Fax
E6 | e-chain | Series E6.29 | Accessories | Interior Separation
E6.29
1,5 Vert. separator, slotted*

E6.29.01 E6.29.11 8 1,5
By standard vertical separators are assembled every other e-chain link
Standard subdivision with vertical separator E6.29.11* (slotted 5 times), for combinations with full-width shelf 111.X Notch separator E6.29.11.R (slotted 5 times) can be locked in 2 mm increments due to gaps on the crossbars. For side-mounted applications and combinations with full-width shelf 111.X Middle plate* E6.29.12 (slotted 5 times) for combinations with side plate E6.29.13, full-width shelf 221.X and Shelf 2210.X Strain relief separator E6.29.12.Z (slotted 5 times),can be integrated into the mounting bracket and can be placed there at any point Middle plate* unassembled assembled E6.29.02 Notch separator unassembled E6.29.01.R assembled
E6.29.11.R 8 4
E6.29.12 8 4
13
Strain relief separator 29 5 27 unassembled E6.29.02.Z assembled E6.29.12.Z 8 10
4,5
Phone +49- (0) 22 03-96 49-800
*no minimum space required!
E6.29.11 E6.29.11.R
E6.29.12

For applications involving many thin cables with similar or identical diameters Full-width shelf 111.X for combinations with vertical separator E6.29.11 and notch separator E6.29.11.R Full-width shelf 221.X for combinations with middle plate E6.29.12, strain relief separator E6.29.12.Z, and side plate E6.29.13
27
E6.29.11 111.X
Width
Part No. unassembled Part No. assembled 220.X 111.X 221.X
4,5
min. 15 mm
E6.29.11.R
Width Part No. unassembled Part No. assembled 220.X 111.X 221.X
X [mm] 110.X
X [mm] 110.X
030 040 050 060 070
110.30 110.40 110.50 110.60 110.70
220.30 220.40 220.50 220.60 220.70
111.30 111.40 111.50 111.60 111.70
221.30 221.40 221.50 221.60 221.70
080 090 100 110 120
110.80 110.90
220.80 220.90
111.80 111.90
221.80 221.90
Full-width shelf
X 110: t = 2 X-1 220: t = 2,5
110.100 220.100 111.100 221.100 110.110 220.110 111.110 221.110 110.120 220.120 111.120 221.120
Option 3: Shelves
4 Side plate, slotted unassembled assembled E6.29.03 E6.29.13 7
Shelf 2210.X for combinations with middle plate E6.29.12, strain relief separator E6.29.12.Z, and side plate E6.29.13
E6.29.13
2210.X
Width X [mm] 018 023 028 033 038 043 048
4,5
E6.29.12
27
Width X [mm] 058 068 073 076 088 099
Part No. assembled 2210.58 2210.68 2210.73 2210.76 2210.88 2210.99 Shelf
X X-7 t = 2,5
page 8.39
8.43
Fax
13
+49- (0) 22 03-96 49-222
min. 15 mm
Inner height: 29 mm
System E6
E6.29
E6 | e-chain | Series E6.29 | Accessories | Mounting Brackets KMA
* KMA = Polymer Metal Mounting Bracket

Bolted connection outside of chain cross-section Recommended for unsupported applications (for gliding applications please contact igus )
The attachment variants arising automatically by the choice of the KMA mounting bracket
Confined installation conditions Universal mountable with attachment capability on all sides E6.290...1 Fixed end
E6.290...2 Fixed end 27 n x 22 27
Bi +19,5
Bi +19,5
A Bi
Bi

Full set
Fax
4,5 / t=5,2 For e-chain
10 Dim. A [mm] 40 50 60 70 80 For e-chain
Full set, for both ends: E6.290. 030. 12 Single-part order: E6.290. 030. 1 Fixed end mounting bracket E6.290. 030. 2
Part No. full set E6.290.030.12 E6.290.040.12 E6.290.050.12 E6.290.060.12 E6.290.070.12
Part No. full set E6.290.080.12 E6.290.090.12 E6.290.100.12 E6.290.110.12 E6.290.120.12
A
Dim. A [mm] 90 100 110 120 130 [mm] 30 40 50 60 80 90 100 120 [mm] 15 20 30 40 60 80 chapter 10.
E6.29.030 E6.29.040 E6.29.050 E6.29.060 E6.29.070
E6.29.080 E6.29.090 E6.29.100 E6.29.110 E6.29.120
51147 Cologne
Moving end mounting bracket
igus GmbH
E6 | e-chain | Series E6.29 | Accessories | Strain Relief

C B
Tiewrap plate 2020.ZB 2030.ZB 2040.ZB

38
n Number Dim. C Dim. B of teeth 3 4 5 6 8 9 10 12
12/90
8 14
2050.ZB 2070.ZB 2090.ZB =
6.2
(n-1) x 10
5
(2030.ZB + 2040.ZB)
2100.ZB
18 25
2125.ZB =
(2050.ZB + 2050.ZB)

Separator with integrated strain relief for the use in the first or last chain link. Individual part for the manufacturing of switchgear cabinets or for the assembly of machines. Easy to assemble without any screws 10 E6.29.02.Z Part No. E6.29.02.Z Number of teeth 2 one side For Series E6.29 e-chain
8.44

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
E6.29
Bi

ha
depends on dim. Ba

HRi 2 x ha HRa = 87
HRi 2 ha BRi Ba + 4
Phone +49- (0) 22 03-96 49-800

12 4,9
M6 x16
inwards or outwards E6.29.030.100.0

18 Part No. BRi attached
Order example
see table
.030
[mm] inwards 50 60 70 80 90 960.30.150 960.30.150 960.30.150 960.30.175 960.30.175 960.30.200 960.30.200
.040 .050 .060 .070
.080 100 .090 110
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m guide trough without glide bar (8 x 2 m sections) Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets "Basic" Option: For an additional noise dampening with silencer profile, please add Index A - Example:
.100 120 .110 130 .120 140
Part No. Part No.
971.30.SL 971.31.SL
nMon = nRi + 1
nRi x 2000 mm
Principle sketch: Number of installation sets to be installed = Number of trough sections + 1 chapter 10
chapter 9
page 8.39
chapter 9
8.45
Fax
+49- (0) 22 03-96 49-222
35
27
R6.29
E6 | e-tube | Series R6.29
28
Price index
Fully enclosed e-tube No pin and bore connection Can be shortened or lengthened
due to modular design Very large gliding surfaces Interior stop dog Small pitch for low-noise, smooth operation
KMA mounting brackets with attachment points on all sides (strain relief with separate tiewrap plates possible) Enclosed design protects from light debris, weld splatter and compromising environmental influences
Lever and remove lids
When to use the Series R6.29: If a low-noise version is required At very high speeds and/or accelerations Protection against dirt and chips For small bending radii If less vibration is required Minimal abrasion (e.g. cleanroom applications)
When not to use it: Limited in side-mounted applications Series 2450/2480 E2/000, page 5.160 No use with RBR (reverse bending radius) Series 2450/2480 E2/000, page 5.160 No use with high additional loads Series 2450/2480 E2/000, page 5.160
Order example complete e-chain 2 m R6.29.080.100.0
e-tube
nd
with 2 separators R6.29.11 assembled every 2 link 1 set R6.290.080.12
8.46
E6 | e-tube | Series R6.29 | Dimensions and Technical Data

Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG Fill weight [kg/m] 6.0 4.0 2.0 FLB 1.5 S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain 1.0 FLG 0.5 HF FLB 0 0 S (FLG) S (FLB) 0.5 1.0 1.5 2.0 2.5 Other installation methods Length of travel S [m] 0 S D 27 S/2 1 2 3 4 5 Vertical, hanging 30 m Vertical, standing 2 m Side mounted, unsupported = possible to a limited extent Unsupported length of upper run = upon request Unsupported length FLG / FLB [m] H R K = R + "safety"
R6.29
28
Moving end Fixed end H - 35 20 15 H HF = H + 40

22
27

R H D K 055 180 97 220 075 220 117 280 100 270 142 360 150 370 192 520
Technical Data
2
Trough E6.29 page 8.45
max. 3 [m/s] / max. 6 [m/s ]

2
page 9.70
Phone +49- (0) 22 03-96 49-800
35
System E6
8.47
R6.29
E6 | e-tube | Series R6.29 | Product Range

Series R6.29 - e-tube, lids can be removed along inner and outer radius
Part No. Bi [mm] .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 30 40 50 60 70 80 90 100 110 120 Ba [mm] 46 56 66 76 86 96 106 116 126 136 R [mm] Bending radii 055 055 055 055 055 055 055 055 055 055 075 075 075 075 075 075 075 075 075 075 100 100 100 100 100 100 100 100 100 100 150 150 150 150 150 150 150 150 150 150 Weight [kg/m] 0,80 0,85 0,89 0,94 0,97 1,03 1,08 1,13 1,18 1,22
igus e-chainsystems
25 max.
Bi Ba = Bi + 16
28 35
R6.29.030. R6.29.040. R6.29.050. R6.29.060. R6.29.070. R6.29.080. R6.29.090. R6.29.100. R6.29.110. R6.29.120.
The widths Bi 070 / 090 are available upon request. Time of delivery approx. 6-8 weeks after order. Part No. structure Supplement Part No. with required radius. Example: R6.29.060. 100 .0 0 = standard color, other colors
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
R6.29. 060. 100. 0
2 Vertical separator unassembled R6.29.01 assembled R6.29.11 8
Fax
E6 | e-tube | Series R6.29 | Accessories | Interior Separation

By standard vertical separators are assembled every other e-chain link!
The notches on this seperator marks the sticking side for a stuck mounting on the lid Standard subdivision with vertical separator E6.29.11
51147 Cologne
Vertical separator (side view) 28 R6.29.11 E6.29.01

min. 10 mm
igus GmbH
8.48
www.igus.de/en/r6.29
E6 | e-tube | Series R6.29 | Accessories | Mounting Brackets KMA

R6.29
Moving end R6.290...2

Bolted connection outside of chain cross-section Recommended for unsupported applications (for gliding applications please contact igus )
Confined installation conditions Universal mountable with attachment capability on all sides R6.290...1 Fixed end
R6.290...2 Fixed end 27 n x 22 27
R6.290...1 Moving end

Full set Width KMA pivoting for selected chain type
R6.290. 030. 12
4,5 / t=5,2
10
Full set, for both ends: R6.290. 030. 12 For e-chain
Part No. full set R6.290.030.12 R6.290.050.12 R6.290.060.12
Dim. A [mm] 40 60 70
For e-chain
Part No. full set R6.290.080.12 R6.290.110.12 R6.290.120.12
Dim. A [mm] 90 120 130
Single-part order: R6.290. 030. 1 Fixed end mounting bracket R6.290. 030. 2 Moving end mounting bracket
R6.29.030 R6.29.050 R6.29.060
R6.29.080 R6.29.110 R6.29.120
E6 | e-chain | Series R6.29 | Accessories | Strain Relief
n Number Dim. C Dim. B of teeth 3 4 5 6 8 9 10 12 [mm] 30 40 50 60 80 90 100 120 [mm] 15 20 30 40 60

C B
chapter 10
12/90
8 14
6.2
38
(2030.ZB + 2040.ZB)
2
7 5
(n-1) x 10
2100.ZB 2125.ZB =
(2050.ZB + 2050.ZB)
80
18 25
Other strain relief elements optional chapter 10 page 8.39
Aluminum "SuperTrough" for Series R6.29
page 8.45
8.49
Fax
Part No. structure
+49- (0) 22 03-96 49-222
Bi +19,5
Bi +19,5
Bi
Bi
E6.35
35
Price index
No pin and bore connection, minimal abrasion Small pitch for low-noise, smooth operation Very large gliding surfaces
Interior stop dog KMA mounting brackets with attachment points on all sides (strain relief with separate tiewrap plates possible)
Can be shortened or lengthened due to modular design Strain relief separator E6.35.02.Z for the use in the first or last chain link
When not to use it: Limited in side-mounted applications Series E4.32 System E4.1, page 7.42 No use with RBR (reverse bending radius) Series E4.32 System E4.1, page 7.42 No use with high additional loads Series E4.32 System E4.1, page 7.42 No use in dirty environments Series R4.32 System E4.1, page 7.42 If a fully enclosed e-tube is required Series R58 E2 Tubes, page 6.34
e-chain
nd
8.50
E6.35
Fill weight [kg/m]
Unsupported length
7.0 S = Length of travel 6.0 5.0 4.0 3.0 2.0 FLG FLB R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety"
35
HF
FLB
1.0 0
S (FLG) S (FLB)
0 0.5 1.0 1.5 2.0 2.5 Unsupported length FLG / FLB [m] Length of travel S [m] 0 S 1 2 3 4 5
Other installation methods Vertical, hanging 30 m Side mounted, unsupported = possible to a limited extent Unsupported length of upper run = upon request Vertical, standing 2 m
50,5
S/2
Moving end H - 42 R Fixed end 22 20 H HF = H + 40
42

25
47,5
Pitch = 25 mm/link Links/m = 40 (1.000 mm) Chain length = S/2 + K
R H D K
055 189 102 225
075* 229 122 290
100 279 147 365
125* 329 172 445
150* 379 197 525
*Available upon request. Delivery time: approx. 6-8 weeks after receipt of order!
Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
page 9.70
Phone +49- (0) 22 03-96 49-800
System E6
8.51
E6.35
Ba = Bi + 20 Bi

Part No. E6.35.030. E6.35.040. 33 42 E6.35.050. E6.35.060. E6.35.070. E6.35.080. E6.35.090. E6.35.100. E6.35.110. E6.35.120. .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 30 40 50 60 70 80 90 100 110 120 Ba [mm] 50 60 70 80 90 100 110 120 130 140 R [mm] Bending radii 055 075 100 125 150 055 075 100 125 150 055 075 100 125 150 055 075 100 125 150 055 075 100 125 150 055 075 100 125 150 055 075 100 125 150 055 075 100 125 150 055 075 100 125 150 055 075 100 125 150 Weight [kg/m] 0,88 0,90 0,92 0,94 0,96 0,99 1,01 1,03 1,05 1,07
igus e-chainsystems
13
31 max.
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
35
The bending radii 075 Part No. structure
125
150 are available upon request.
Delivery time: approx. 6-8 weeks after receipt of order! Supplement Part No. with required radius. Example: E6.35.100. 055 .0 0 = standard color, other colors
E6.35. 100. 055. 0
Fax

Single crossbar, Part No. 2105.Bi Right side link*, single part, Part No. E6.35.02. R
igus GmbH
51147 Cologne
Left side link*, single part, Part No. E6.35.01. R Polymer spring as single part Part No. E6.35.150 *View from the fixed point
8.52
E6.35
1,5

Vert. separator, slotted unassembled E6.35.01 assembled Middle plate unassembled E6.35.02 assembled E6.35.12 8 4 Strain relief separator unassembled E6.35.02.Z 10 E6.35.11 8 4
By standard vertical separators are assembled every other e-chain link! Standard subdivision with vertical separator E6.35.11, for combinations with full-width shelf 111.X Middle plate* E6.35.12 (slotted 5 times) for combinations with side plate E6.35.13, full-width shelf 221.X and Shelf 2210.X Strain relief separator E6.35.12.Z (slotted 5 times), can be integrated into the mounting bracket and can be placed there at any point
13 35 7,5
min. 15 mm
E6.35.11
E6.35.12
33
assembled
E6.35.12.Z 8
Phone +49- (0) 22 03-96 49-800

Full-width shelf
X 110: t = 2 X-1 220: t = 2,5

For applications involving many thin cables with similar or identical diameters Full-width shelf 111.X for combinations with vertical separator E6.35.11 Full-width shelf 221.X for combinations with middle plate E6.35.12, strain relief separator E6.35.12.Z, and side plate E6.35.13
7,5
min. 15 mm
33
13
E6.35.11 111.X
Width X [mm] Part No. unassembled Part No. assembled 110.X 220.X 111.X 221.X Width X [mm] Part No. unassembled Part No. assembled 110.X 220.X 111.X 221.X
030 040 050 060 070
110.30 110.40 110.50 110.60 110.70
220.30 220.40 220.50 220.60 220.70
111.30 111.40 111.50 111.60 111.70
221.30 221.40 221.50 221.60 221.70
080 090 100 110 120
110.80 110.90
220.80 220.90
111.80 111.90
221.80 221.90
110.100 220.100 111.100 221.100 110.110 220.110 111.110 221.110 110.120 220.120 111.120 221.120
Option 3: Shelves
4 Side plate unassembled E6.35.03 assembled E6.35.13 6
Shelf 2210.X for combinations with middle plate E6.35.12, strain relief separator E6.35.12.Z, and side plate E6.35.13
E6.35.13 Width X [mm] 018 023 028 033 038 043 048
2210.X
E6.35.11 E6.35.12 Part No. assembled 2210.18 2210.23 2210.28 2210.33 2210.38 2210.43 2210.48 Width X [mm] 058 063 068 073 076 088 099 Part No. unassembled 2200.58 2200.65 2200.68 2200.73 2200.76 2200.88 2200.99 Part No. assembled 2210.58 2210.65 2210.68 2210.73 2210.76 2210.88 2210.99 Shelf
X X-7 t = 2,5
7,5
33
page 8.39
8.53
Fax
+49- (0) 22 03-96 49-222
Inner height: 35 mm
System E6
E6.35

Option - integrated C-profile strain relief device with chainfix clip or strain relief tiewrap plates C-profile mountable in the inner or outer radius of the e-chain The attachment variants arising automatically by the choice of the KMA mounting bracket Bolted connection outside of chain cross-section Recommended for unsupported and gliding applications Confined installation conditions Universal mountable with attachment capability on all sides E6.350...1 Fixed end
E6.350...2 Fixed end 50,5 n x 25 47,5
17
B = Bi + 24
A = Bi + 12
B = Bi + 24
A = Bi + 12
Bi
Bi

Full set Width KMA pivoting for selected chain type
Fax
5,5 / t=5,2 For Part No.
15 For e-chain
12,5 Part No. full set E6.350.080.12 E6.350.090.12 E6.350.100.12 E6.350.110.12 E6.350.120.12 Dim. Dim. B 104 114 124 134 144 A 92 102 112 122 132 [mm] [mm]
Dim. Dim. B 54 64 74 84 94 A 42 52 62 72 82 [mm] [mm]
Full set, for both ends: E6.350. 040. 12 Single-part order: E6.350. 040. 1 Fixed end mounting bracket
e-chain
full set E6.350.030.12 E6.350.040.12 E6.350.050.12 E6.350.060.12 E6.350.070.12
E6.35.030. E6.35.040. E6.35.050. E6.35.060. E6.35.070.
E6.35.080. E6.35.090. E6.35.100. E6.35.110. E6.35.120.
51147 Cologne
E6.350. 040. 2 Moving end mounting bracket
igus GmbH

chapter 10.
8.54

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
E6.35
Bi

ha

depends on dim. Ba
nMon = Number of installation sets (left/right) nRi = Number of trough sets (left/right)
HRi 2 ha BRi Ba + 4
= Guide trough set

42 Bottom clamp attached optionally inwards or outwards

27
Phone +49- (0) 22 03-96 49-800
12
4,9
M6 x16

18
E6.35.100.055.0
Part No. BRi
Order example
see table
attached
[mm] inwards
.030 .040 .050 .060 .070
54 64 74 84 94
960.30.125 960.30.150 960.30.150 960.30.150 960.30.175 960.30.175 960.30.200 960.30.200
.080 104 .090 114
.100 124 .110 134 .120 144
Part No. 972.02.30.SL Part No. 972.02.31.SL Part No. 960.30. 175 Part No. 972.82
nMon = nRi + 1
nRi x 2000 mm
Chapter 10
Chapter 9
No page 8.39
chapter 9
8.55
Fax
+49- (0) 22 03-96 49-222
E6.40
40
Price index
No pin and bore connection Small pitch for low-noise, smooth operation Very large gliding surfaces
Interior stop dog KMA mounting brackets with attachment points on all sides (strain relief with separate tiewrap plates possible)
Can be shortened or lengthened due to modular design Optional with or without integrated C-profile Strain relief separator E6.40.02.Z for the use in the first or last chain link Series R6.40 - e-tube-version
avaible
page 8.62
When not to use it: Limited in side-mounted applications Series E4.32 System E4.1, page 7.42 No use with RBR (reverse bending radius) Series E4.32 System E4.1, page 7.42 No use with high additional loads Series E4.32 System E4.1, page 7.42 No use in dirty environments Series R4.32 System E4.1, page 7.42
e-chain
nd
with 2 separators 28222 assembled every 2 link 1 set E6.400.100.12
8.56
E6.40
Fill weight [kg/m]
Unsupported length
10.0 8.0 6.0 4.0 FLB 2.0 FLG 1.0
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" K2 = *Further add-on 0 1.0 2.0 3.0 4.0 5.0 Unsupported length FLG / FLB [m] Length of travel S [m] H2 = *Mounting height
40
HRI = Trough inner height radius in final position D2 = Over length - long travels, gliding
HF
FLB 0 S (FLG) S (FLB) 0 S 2 4 6 8 10
Other installation methods Vertical, standing 2 m Side mounted, unsupported = possible to a limited extent Unsupported length of upper run Moving end = upon request HF = H + 40
65
S/2
H - 54
Fixed end 29 25

27,8
65
positive camber over short travels.

R H D K H2 D2+25 K2 063 224 120 255 140 214 112 075 248 132 295 140 263 306 100 298 157 370 140 388 743 125 348 182 450 140 574 723 150 398 207 530 140 760 973 200 498 257 685 140 1382 1474
This must be accounted for when specifying the clearance height HF. Please consult igus if space is


D2 H2 Fixed end K2
R
HRI

Total length of guide trough In case of travels between 4 m and 6 m we recommend a longer unsupported length.
Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
page 9.70
Phone +49- (0) 22 03-96 49-800
54
System E6
8.57
E6.40
Ba = Bi + 20 Bi

Part No. E6.40.040. E6.40.050. 40 54 E6.40.062. E6.40.070. E6.40.075. E6.40.087. E6.40.100. E6.40.125. E6.40.150. E6.40.175. E6.40.200. E6.40.225. E6.40.250. E6.40.275. E6.40.300. .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 40 50 62 70 75 87 100 125 150 175 200 225 250 275 300 Ba [mm] 60 70 82 90 95 107 120 145 170 195 220 245 270 295 320 R [mm] 063 063 063 063 063 063 063 063 063 063 063 063 063 063 063 075 075 075 075 075 075 075 075 075 075 075 075 075 075 075 Bending radii 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 Weight [kg/m] 1,29 1,33 1,38 1,41 1,43 1,48 1,53 1,63 1,73 1,83 1,93 2,02 2,12 2,22 2,32
igus e-chainsystems
36 max.
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Part No. structure
E6.40. 100. 100. 0
Fax

Single crossbar, Part No. 225.Bi
51147 Cologne
Right side link*, single part, Part No. E6.40.02. R Left side link*, single part, Part No. E6.40.01. R Polymer spring as single part Part No. E6.40.177 *View from the fixed point
igus GmbH
8.58
E6.40
2,5

Vert. separator, slotted unassembled assembled 28221 28222 4 Locking vertical separator unassembled E6.40.02 assembled E6.40.12 4 Strain relief separator unassembledE6.40.02.Z assembled E6.40.12.Z 8 13 10 10,5
By standard vertical separators are assembled every other e-chain link Standard subdivision with vertical separator, slotted 28222 for combinations with full-width shelf 221.X Locking vertical separator E6.40.12, (slotted, 7 times) - for combinations with shelf 2210.X Strain relief separator E6.40.12.Z (slotted 7 times), can be integrated into the mounting bracket and can be placed there at any point
10
28222
E6.40.12
Phone +49- (0) 22 03-96 49-800

For applications involving many thin cables with similar or identical diameters Full-width shelf 221.X for combinations with Vertical separator, slotted 28222 and Side plate E6.40.13 und Asymmetrical separator E6.40.18
4 Side plate unassembled E6.40.03 assembled E6.40.13 8,5 2
Asymmetrical separator unassembled E6.40.08 assembled 5 5 5
E6.40.18 6
10
E6.40.13 Width X [mm] 040 050 062 070 075 087
28222
E6.40.18
221.X Width X [mm] 100 125 150 175 200 Part No. unassembled 220.100 220.125 220.150 220.175 220.200 Part No. assembled 221.100 221.125 221.150 221.175 221.200 Full-width shelf
X-1 t = 2,5
Part No. assembled 221.40 221.50 221.62 221.70 221.75 221.87
Option 3: Shelves
Shelf 2210.X for combinations with Locking vertical separator E6.40.12, and side plate E6.40.13 5
10
E6.40.13 Width X [mm] 018 023 028 033 038 043 048 Part No.
2210.X
E6.40.12 Part No. assembled 2210.18 2210.23 2210.28 2210.33 2210.38 2210.43 2210.48 Width X [mm] 058 063 068 073 076 088 099 Part No. unassembled 2200.58 2200.65 2200.68 2200.73 2200.76 2200.88 2200.99 Part No. assembled 2210.58 2210.65 2210.68 2210.73 2210.76 2210.88 2210.99 Shelf
X X-7 t = 2,5
unassembled 2200.18 2200.23 2200.28 2200.33 2200.38 2200.43 2200.48
page 8.39
8.59
Fax
+49- (0) 22 03-96 49-222
Inner height: 40 mm
System E6
5 40
E6.40

Option - integrated C-profile strain relief device with chainfix clip or strain relief tiewrap plates C-profile mountable in the inner or outer radius of the e-chain The attachment variants arising automatically by the choice of the KMA mounting bracket
Bolted connection outside of chain cross-section Recommended for unsupported and gliding applications Confined installation conditions Universal mountable with attachment capability on all sides E6.400...1 Fixed end
E6.400...2 Fixed end 65 n x 27,8 65
E6.400...1 Moving end 22
B = Bi + 26 A = Bi + 14 Bi
Adapters for gliding applications available upon request
Bi A = Bi + 14 B = Bi + 26
Part No. structure E6.400. 040. 12. C

Optional with C-profile Full set Width KMA pivoting for selected chain type
Fax
22,5 For e-chain
12,5 Part No. full set optional with C-profile E6.400.150.12. C E6.400.175.12. C E6.400.200.12. C E6.400.225.12. C E6.400.250.12. C E6.400.275.12. C E6.400.300.12. C Dim. Dim. A 164 189 214 239 264 289 314 B 176 201 226 251 276 301 326 [mm] [mm]
Part No. full set optional with C-profile E6.400.040.12. C E6.400.050.12. C E6.400.062.12. C E6.400.070.12. C E6.400.075.12. C E6.400.087.12. C E6.400.100.12. C E6.400.125.12. C
Dim. Dim. A 54 64 76 84 89 101 114 139 B 66 76 88 96 101 113 126 151 [mm] [mm]
E6.40.040. E6.40.050. E6.40.062. E6.40.070. E6.40.075. E6.40.087. E6.40.100. E6.40.125.
E6.40.150. E6.40.175. E6.40.200. E6.40.225. E6.40.250. E6.40.275. E6.40.300.
Full set, for both ends: E6.400. 040. 12 Single-part order:
51147 Cologne
E6.400. 040. 1 Fixed end mounting bracket E6.400. 040. 2 Moving end mounting bracket
igus GmbH
Strain relief tiewrap plate can be fixed on the last crossbar, alternatively with C-profile. Tiewrap plate as individual part - Part No. 20XX.ZB. Further strain relief elements chapter 10

chapter 10.
8.60

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
E6.40
Bi

ha
depends on dim. Ba

HRi 2 ha BRi Ba + 4
Phone +49- (0) 22 03-96 49-800

12 4,9
M6 x16
inwards or outwards E6.40.040.063.0

18 Part No. BRi attached
Order example
Part No. attached outwards 960.30.175 960.30.175 960.30.200 960.30.200 960.30.200 960.30.225 960.30.225 960.30.250 960.30.275 960.30.300 960.30.325 960.30.350 960.30.375 960.30.400 960.30.425
see table
.040
[mm] inwards 64 74 86 94 99 960.30.125 960.30.150 960.30.150 960.30.150 960.30.175 960.30.175 960.30.200 960.30.225 960.30.250 960.30.275 960.30.300 960.30.325 960.30.350 960.30.375
.050 .062 .070 .075
.087 111 .100 124
.125 149 .150 174 .175 199
Part No. Part No.
972.30.SL 972.31.SL
.200 224 .225 249 .250 274 .275 299
Part No. 960.30. 125 Part No. Part No. 972.80
.300 324
972.30.SLA
nMon = nRi + 1
nRi x 2000 mm
Chapter 10
Chapter 9
No page 8.39
chapter 9
8.61
Fax
+49- (0) 22 03-96 49-222
54
27
R6.40
40
Price index
Fully enclosed e-tube No pin and bore connection, minimal abrasion Can be shortened or lengthened
due to modular design Very large gliding surfaces Interior stop dog Small pitch for low-noise, smooth operation
KMA mounting brackets with attachment points on all sides (strain relief with separate tiewrap plates possible)
Deckel entfernen durch aufhebeln
When to use the Series R6.40: If a low-noise version is required At very high speeds and/or accelerations For enlarged thrusts and tensile forces For small bending radii If less vibration is required Minimal abrasion (e.g. cleanroom applications)
Please indicate chain-lengths or number of links Example: 2 m or 72 links When not to use it: Limited in side-mounted applications Series R4.32 System E4.1, page 7.42
e-chain
nd
with 2 separators R6.40.11assembled every 2 link 1 set R6.400.062.12
8.62

Unsupported length
FLG = with straight upper run FLB = with permitted sag Further information Design, page 1.12 FLG Fill weight [kg/m] 10.0 8.0 6.0 4.0 FLB 2.0 FLG 1.0 HF H S (FLG) S (FLB) 0 S D 65 S/2 2 4 6 8 10 R FLB 0 0 1.0 2.0 3.0 4.0 5.0 Unsupported length FLG / FLB [m] Length of travel S [m] Other installation methods Vertical, hanging 30 m Vertical, standing 2 m Side mounted, unsupported = possible to a limited extent Unsupported length of upper run Moving end H - 54 Fixed end 29 25 HF = H + 40 = upon request S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" K2 = *Further add-on H2 = *Mounting height
R6.40
40

27,8
65

R H D K H2 D2+25 K2 063 224 120 255 140 214 112 075 248 132 295 140 263 306 100 298 157 343 140 388 743 125 348 182 423 140 574 723 150 398 207 530 140 760 973 200 498 257 685 140 1382 1474
If you intend to use this series on long travels, we request you to consult us!


D2 H2 Fixed end K2
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
page 9.70
Phone +49- (0) 22 03-96 49-800
54
System E6
8.63
R6.40

Ba = Bi + 20 Bi
Series R6.40 - e-tube, lids can be removed along inner and outer radius
Part No. R6.40.062. R6.40.075. 40 54 R6.40.087. R6.40.100. R6.40.125. R6.40.150. R6.40.175. R6.40.200. .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 62 75 87 100 125 150 175 200 225 275 300 Ba [mm] 82 95 107 120 145 170 195 220 245 295 320 R [mm] Bending radii 063 063 063 063 063 063 063 063 063 063 063 075 075 075 075 075 075 075 075 075 075 075 100 100 100 100 100 100 100 100 100 100 100 125 125 125 125 125 125 125 125 125 125 125 150 150 150 150 150 150 150 150 150 150 150 200 200 200 200 200 200 200 200 200 200 200 Weight [kg/m] 1,44
igus e-chainsystems
36 max.
R6.40.225. R6.40.275. R6.40.300.
The widths 075 / 087/ 100 / 125 / 150 / 175 / 200 / 225 / 275 / 300 are available upon request.
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Part No. structure
Time of delivery approx. 6-8 weeks after order. Supplement Part No. with required radius. Example: R6.40.062. 100 .0 0 = standard color, other colors
R6.40. 062. 100. 0
Vertical separator unassembled R6.40.01 assembled R6.40.11
Fax

8

The notches on this seperator marks the sticking side for a stuck mounting on the lid Standard subdivision with vertical separator R6.40.11
51147 Cologne
Vertical separator R6.40.01 (side view) 5 R6.40.11

min. 20 mm
igus GmbH
8.64
40

R6.40

Option - integrated C-profile strain relief device with chainfix clip or strain relief tiewrap plates C-profile mountable in the inner or outer radius of the e-chain Bolted connection outside of chain cross-section Recommended for unsupported and gliding applications Confined installation conditions Universal mountable with attachment capability on all sides R6.400...1 Fixed end
R6.400...2 Fixed end 65 n x 27,8 65
22
B = Bi + 26 A = Bi + 14 Bi
Bi A = Bi + 14 B = Bi + 26
Part No. structure R6.400. 062. 12. C

Optional with C-profile Full set Width
22,5 For e-chain
12,5 Part No. full set optional with C-profile R6.400.175.12. C R6.400.200.12. C R6.400.225.12. C R6.400.275.12. C R6.400.300.12. C Dim. Dim. A 189 214 239 289 314 B [mm] [mm] 201 226 251 301 326
KMA pivoting for selected chain type
Part No. full set optional with C-profile R6.400.062.12. C R6.400.075.12. C R6.400.087.12. C R6.400.100.12. C R6.400.125.12. C
Dim. Dim. A 76 89 101 114 139 B 88 101 113 126 151 176 [mm] [mm]
Full set, for both ends: R6.400. 062. 12 Single-part order: R6.400. 062. 1 Fixed end mounting bracket R6.400. 062. 2 Moving end mounting bracket
R6.40.062. R6.40.075. R6.40.087. R6.40.100. R6.40.125. R6.40.150.
R6.40.175. R6.40.200. R6.40.225. R6.40.275. R6.40.300.
R6.400.150.12. C 164
E6 | e-tube | Series R6.40 | Accessories | Strain Relief

page 8.39
page 8.61
8.65
E6.52
52
Price index
No pin and bore connection Interior stop dog Very large gliding surfaces
Small pitch for low-noise, smooth operation Can be shortened or lengthened due to modular design KMA mounting brackets with attachment
points on all sides (strain relief with separate tiewrap plates possible) Optional with or without integrated C-profile Series R6.52 - e-tube-version avaible page 8.72
e-chain
nd
8.66
E6.52
Fill weight [kg/m]
Unsupported length
20.0 15.0 10.0 6.0 FLB 2.0 FLG 1.0
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" K2 = *Further add-on 0 1.0 2.0 3.0 4.0 5.0 Unsupported length FLG / FLB [m] Length of travel S [m] Other installation methods H2 = *Mounting height
52
HF
FLB 0 S (FLG) S (FLB) S
Vertical, standing 2 m Side mounted, unsupported = possible to a limited extent Unsupported length of upper run = upon request
68
S/2
Moving end H - 65 R Fixed end 35 30 HF = H + 40

30
59

R H D K H2 D2+25 K2 075 270 140 300 140 270 300 100 320 165 375 140 398 480 150 420 215 535 140 768 990 200 520 265 690 140 1138 1470 250 620 315 850 140 1508 1950


D2 H2 Fixed end K2
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
page 9.70
Phone +49- (0) 22 03-96 49-800
10
65
System E6
8.67
E6.52
Ba = Bi + 24 Bi

Part No. E6.52.040. E6.52.050. 52 65 E6.52.062. E6.52.070. E6.52.075. E6.52.087. E6.52.100. E6.52.125. E6.52.150. .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 40 50 62 70 75 87 100 125 150 175 200 225 250 275 300 Ba [mm] 64 74 86 94 99 111 124 149 174 199 224 249 274 299 324 R [mm] Bending radii 075 075 075 075 075 075 075 075 075 075 075 075 075 075 075 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 Weight [kg/m] 1,76 1,80 1,84 1,87 1,89 1,94 1,98 2,07 2,17 2,26 2,36 2,45 2,54 2,64 2,73
igus e-chainsystems
46 max.
E6.52.175. E6.52.200. E6.52.225. E6.52.250. E6.52.275. E6.52.300.
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Part No. structure
E6.52. 100. 075. 0
Fax

51147 Cologne
igus GmbH
8.68
E6.52
2,5

Separator unassembled assembled Spacer* unassembled assembled 205.09 215.09 9 382212 382213 13
By standard vertical separators are assembled every other e-chain link Standard subdivision with Separator 382213 If a broad distance shall be kept between the separators, Spacers 215.09 can be used. They are generally used on side-mounted e-chains
* for side-mounted applications
382213
215.09 2,5
Phone +49- (0) 22 03-96 49-800
For applications involving many thin cables with similar or identical diameters Slotted separators 38226 and middle plate, slotted 38222 for applications with full-width shelf 321.X Locking vertical separator 382215 - for applications with full-width shelf 221.X
38225 38226 13 2,5
Locking separator unassembled assembled 38228 38229 4 13
Middle plate, slotted unassembled 38221 38222 13 assembled 38222

Width X [mm] Part No. unassembled Part No. assembled 220.X 320.X 221.X 321.X
16
38226
Width X [mm]
221.X
Part No. unassembled Part No. assembled 220.X 320.X 221.X 321.X
040 050 062 070 075 087
220.40 220.50 220.62 220.70 220.75 220.87
320.040 221.40 320.050 221.50 320.062 221.62 320.070 221.70 320.075 221.75 320.087 221.87
321.040 321.050 321.062 321.070 321.075 321.087
100 125 150 175 200
220.100 320.100 221.100 321.100 220.125 320.125 221.125 321.125 220.150 320.150 221.150 321.150 220.175 320.175 221.175 321.175 220.200 320.200 221.200 321.200 Full-width shelf
X-1 220: t = 2,5 X-1 320: t = 3,4
Option 3: Shelves
4 Locking separator unassembled assembled Side plate unassembled 38223 38224 8,5 382214 382215 4 13
Shelf 2210.X for combinations with middle plate 38222 (slotted, 9 times), locking separator 382215 ((slotted, 9 times) with higher retention force and side plate 38224
10 10
assembled
16
38224 Width X [mm] 018 023 028 033 038 043 048
38229
382215 2210.X Part No. assembled 2210.18 2210.23 2210.28 2210.33 2210.38 2210.43 2210.48 Width X [mm] 058 063 068 073 076 088 099 Part No. unassembled 2200.58 2200.65 2200.68 2200.73 2200.76 2200.88 2200.99 Part No. assembled 2210.58 2210.65 2210.68 2210.73 2210.76 2210.88 2210.99 Shelf
X X-7 t = 2,5
page 8.39
8.69
Fax
+49- (0) 22 03-96 49-222
Slotted separator
10 10
Inner height: 52 mm
System E6
52
E6.52

E6.520...2 Moving end 68 n x 30 59
E6.520...1 Fixed end
22
B = Bi + 30 A Bi
Bi A B = Bi + 30
Fax
Part No. structure E6.520. 040. 12. C

6,5 / t=8,2
22,5
15
For e-chain
Part No. full set optional with C-profile E6.520.040.12. C E6.520.050.12. C E6.520.062.12. C E6.520.070.12. C E6.520.075.12. C E6.520.087.12. C E6.520.100.12. C E6.520.125.12. C
Dim. Dim. A 56 66 78 86 91 103 116 141 B 70 80 92 100 105 117 130 155 [mm] [mm]
For e-chain
Part No. full set optional with C-profile E6.520.150.12. C E6.520.175.12. C E6.520.200.12. C E6.520.225.12. C E6.520.250.12. C E6.520.275.12. C E6.520.300.12. C
Dim. Dim. A 166 191 216 241 266 291 316 B 180 205 230 255 280 300 330 [mm] [mm]
E6.52.040. E6.52.050. E6.52.062. E6.52.070. E6.52.075. E6.52.087. E6.52.100. E6.52.125.
E6.52.150. E6.52.175. E6.52.200. E6.52.225. E6.52.250. E6.52.275. E6.52.300.
51147 Cologne
Full set, for both ends: E6.520. 040. 12. C (with C-profile) Single-part order: E6.520. 040. 1. C (with C-profile) Fixed end mounting bracket E6.520. 040. 2. C (with C-profile) Moving end mounting bracket
igus GmbH
Other strain relief elements
E6 | e-tube | Series E6.52 | Accessories | Strain Relief

8.70

BRa 41 28 BRi Ba + 4 Ba Bi 2 11
E6.52
Bi

ha
depends on dim. Ba

HRi 2 ha BRi Ba + 4
Phone +49- (0) 22 03-96 49-800

18,4
inwards or outwards
8
E6.52.040.200.0
18 Part No. BRi
Order example
Part No. attached outwards 960.40.200 960.40.200 960.40.225 960.40.225 960.40.225 960.40.250 960.40.250 960.40.275 960.40.300 960.40.325 960.40.350 960.40.375 960.40.400 960.40.425 960.40.450
attached
see table
.040
[mm] inwards 68 78 90 98 960.40.175 960.40.200 960.40.225 960.40.250 960.40.275 960.40.300 960.40.325 960.40.350 960.40.375
.050 .062 .070
.075 103 .087 115 .100 128
.125 153 .150 178 .175 203
Part No. Part No.
973.30.SL 973.31.SL
.200 228 .225 253 .250 278 .275 303
Part No. 960.40. 175 Part No. Part No. 973.81
.300 328
973.30.SLA
nMon = nRi + 1
nRi x 2000 mm
Chapter 10
Chapter 9
No page 8.39
chapter 9
8.71
Fax
+49- (0) 22 03-96 49-222
64
45
R6.52
52
Price index
No pin and bore connection Can be shortened or lengthened due to modular design
Small pitch for low-noise, smooth operation Continuous glide surfaces Smooth, cable-protecting inner chamber Interior stop dog
Very large gliding surfaces Enclosed design protects from light debris, weld splatter and compromising environmental influences KMA-Mounting Brackets with attachment points on all sides
Optional with or without integrated C-profile
Lever and remove lids
When to use the Series R6.52: Protection against dirt and chips If a low-noise version is required At very high speeds and/or accelerations For enlarged thrusts and tensile forces For small bending radii If less vibration is required Minimal abrasion (e.g. cleanroom applications)
Please indicate chain-lengths or number of links Example: 2 m or 68 links When not to use it: Limited in side-mounted applications Series R4.42 System E4.1, page 7.60
e-tube
nd
with 2 separators R6.52.11 assembled every 2 link 1 set R6.520.100.12
8.72

Fill weight [kg/m]
R6.52
Unsupported length
20.0 15.0 10.0 6.0 FLB 2.0 FLG 1.0
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" K2 = *Further add-on 0 1.0 2.0 3.0 4.0 5.0 Unsupported length FLG / FLB [m] Length of travel S [m] Other installation methods H2 = *Mounting height
52
HF
FLB 0 S (FLG) S (FLB)
S D 68 S/2
Vertical, standing 2 m Side mounted, unsupported = possible to a limited extent Unsupported length of upper run = upon request
Moving end H - 65 R Fixed end H 35 30 HF = H + 40

30
59

R H D K H2 D2+25 K2 075 270 140 300 140 270 300 100 320 165 375 140 398 480 150 420 215 535 140 768 990 200 520 265 690 140 1138 1470 250 620 315 850 140 1508 1950


D2 H2 Fixed end K2
R
HRI

Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
page 9.70
Phone +49- (0) 22 03-96 49-800
10
65
System E6
8.73
R6.52

Ba = Bi + 24 Bi
Serie R6.52 e-tube, lids can be removed along inner and outer radius
Part No. R6.52.040. R6.52.050. .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 40 50 62 70 75 87 100 125 150 175 200 225 250 275 300 Ba [mm] 64 74 86 94 99 111 124 149 174 199 224 249 274 299 324 R [mm] Bending radii 075 075 075 075 075 075 075 075 075 075 075 075 075 075 075 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 Weight [kg/m] 1,78 1,89 1,97 2,07 2,12 2,21 2,35 2,57 2,80 3,03 3,25 3,46 3,68 3,92 4,15
igus e-chainsystems
46 max.
52 65
R6.52.062. R6.52.070. R6.52.075. R6.52.087. R6.52.100. R6.52.125.
R6.52.150. R6.52.175. R6.52.200. R6.52.225. R6.52.250. R6.52.275. R6.52.300.
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
The widths 040 / 062 / 062 / 070 / 200 / 225 / 250 / 275 / 300 are available upon request. Part No. structure Time of delivery approx. 6-8 weeks after order. Supplement Part No. with required radius. Example: R6.52.100. 075 .0 0 = standard color, other colors
R6.52. 100. 075. 0
Fax

Trennsteg unassembled R6.52.01 assembled R6.52.11 3

16 Vertical separators are used if a vertical subdivision of the e-chain interior is required
51147 Cologne
igus GmbH
The notches on this seperator marks the sticking side for a stuck mounting on the lid Standard subdivision with vertical separator R6.52.11 Separator, R6.52.01 (side view)
min. 27 mm
R6.52.11
8.74
52

R6.52

Option - integrated C-profile strain relief device with chainfix clip or strain relief tiewrap plates C-profile mountable in the inner or outer radius of the e-chain Bolted connection outside of chain cross-section Recommended for unsupported and gliding applications Confined installation conditions Universal mountable with attachment capability on all sides R6.520...1 Fixed end
R6.520...2 Fixed end 68 n x 30 59

22,5 For e-chain
15 Part No. full set optional with C-profile R6.520.150.12. C R6.520.175.12. C R6.520.200.12. C R6.520.225.12. C R6.520.250.12. C R6.520.275.12. C R6.520.300.12. C Dim. Dim. A 166 191 216 241 266 291 316 B 180 205 230 255 280 300 330 [mm] [mm]
R6.520. 050. 12. C
Part No. full set optional with C-profile R6.520.040.12. C R6.520.050.12. C R6.520.062.12. C R6.520.070.12. C R6.520.075.12. C R6.520.087.12. C R6.520.100.12. C R6.520.125.12. C
Dim. Dim. A 56 66 78 86 91 103 116 141 B 70 80 92 100 105 117 130 155 [mm] [mm]
R6.52.040. R6.52.050. R6.52.062. R6.52.070. R6.52.075. R6.52.087. R6.52.100. R6.52.125.
R6.52.150. R6.52.175. R6.52.200. R6.52.225. R6.52.250. R6.52.275. R6.52.300.
Full set, for both ends: R6.520. 050. 12. C (with C-profile) Single-part order: R6.520. 050. 1. C (with C-profile) Fixed end mounting bracket R6.520. 050. 2. C (with C-profile) Moving end mounting bracket
E6 | e-tube | Series R6.52 | Accessories | Strain Relief

Strain relief tiewrap plate can be fixed on the last crossbar, alternatively with C-profile. Tiewrap plate as individual part - Part No. 30XX.ZB. Further strain relief elements chapter 10 Chapter 10
page 8.39
page 8.71
8.75
Fax
Part No. structure
+49- (0) 22 03-96 49-222
22
B = Bi + 30 A Bi
Bi A B = Bi + 30
E6.62
E6 | e-chain | Series R6.62
62
Price index
No pin and bore connection Interior stop dog Small pitch for low-noise, smooth operation
Can be shortened or lengthened due to modular design Very large gliding surfaces Increased inner height
KMA-Mounting Brackets with attachment points on all sides Optional with or without integrated C-profile Series R6.62 - e-tube-version avaible on request
e-chain
nd
with 2 separators E6.62.11 assembled every 2 link 1 set E6.620.10.12C
8.76
E6 | e-chain | Series R6.62 | Dimensions and Technical Data
E6.62
Unsupported length
Fill weight [kg/m]
45 40 35 30 25 20 15 10 8.0 6.0 4.0
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain FLG K = R + "safety" K2 = *Further add-on H2 = *Mounting height
0.5
62
FLB
HF
FLB
2.0 1.5 1.0 0.5 0 0
S (FLG) S (FLB) S D 105 S/2

2.0 4.0 6.0 8.0 10
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
Other installation methods Vertical, standing 3 m Side mounted, unsupported = possible to a limited extent Unsupported length of upper run = upon request HF = H + 80
Moving end R Fixed end H - 84 44 40 H

50
105

R H D K H2 D2+25 K2 115 388 209 465 140 463 550 150 458 244 575 140 498 650 200 558 294 730 140 1012 1300 250 658 344 890 140 1314 1700 300 758 394 1045 140 1616 2150 350 858 444 1200 140 1918 2600


D2 H2 Fixed end K2
R
HRI

Total length of guide trough In case of travels between 6,0 m and 10 m we recommend a longer unsupported length.
Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
page 9.70
Phone +49- (0) 22 03-96 49-800
12
84
System E6
8.77
E6.62
E6 | e-chain | Series R6.62 | Product Range
Ba = Bi + 36 Bi

Part No. E6.62.05. E6.62.06. 62 84 E6.62.07. E6.62.087. E6.62.10. E6.62.11. E6.62.112. E6.62.12. E6.62.137. E6.62.15. E6.62.162. E6.62.17. E6.62.18. E6.62.187. E6.62.20. E6.62.212. E6.62.23. E6.62.237. E6.62.25. E6.62.262. E6.62.28. E6.62.29. E6.62.30. E6.62.312. E6.62.325. E6.62.337. E6.62.350. E6.62.362. E6.62.375. E6.62.387. E6.62.400. .0 .0 .0 .0 Bi [mm] 50 68 75 87 Ba [mm] 86 104 111 123 136 144 148 161 173 186 198 204 211 223 236 248 261 273 286 298 311 323 336 348 361 373 386 398 411 423 436 R [mm] Bending radii 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 Weight [kg/m] 3,22 3,28 3,31 3,35 3,39 3,42 3,43 3,48 3,52 3,57 3,61 3,63 3,65 3,69 3,74 3,78 3,83 3,87 3,91 3,95 4,00 4,04 4,09 4,13 4,17 4,21 4,26 4,30 4,35 4,39 4,43
igus e-chainsystems
54 max.
.0 100 .0 108 .0 112 .0 125 .0 137 .0 150 .0 162 .0 168 .0 175 .0 187 .0 200 .0 212 .0 225 .0 237 .0 250 .0 262 .0 275 .0 287 .0 300 .0 312 .0 325 .0 337 .0 350 .0 362 .0 375 .0 387 .0 400
Phone +49- (0) 22 03-96 49-800
Fax
+49- (0) 22 03-96 49-222
Supplement Part No. with required radius. Example: E6.62.237. 150 .0
51147 Cologne
Part No. structure
igus GmbH
E6.62. 237. 150. 0


8.78
E6 | e-chain | Series R6.62 | Accessories | Interior Separation
E6.62
2,5

Vertical separator unassembled assembled Spacer* unassembled assembled unassembled assembled unassembled assembled 381.10 382.10 381.15 381.20 382.20 20 382.15 10 15 407 417 14
By standard vertical separators are assembled every other e-chain link Standard separator 417 offers safe stability due to its wide base design, even when used with large diameter cables or hoses If a broad distance shall be kept between the separators or they have to be fixed in their position, e.g. in case of side mounted applications, Spacers 382.10, 382.15 and 382.20 can be used
Instruction: The available interior height is reduced by 2 mm per spacer, and can hence amount to 4 mm when spacers are fitted on both sides. To avoid this, the parts can also be installed from the outside on the opening crossbar. (no long travels)
* for side-mounted applications
417
382.20
382.10 382.15
Phone +49- (0) 22 03-96 49-800
2,5

For applications involving many thin cables with similar or identical diameters Vertical separator, slotted E6.62.11 - for applications with full-width shelf 321.X
Vertical separator, slotted unassembled E6.62.01 assembled E6.62.11 14
E6.62.11
Width Part No. X [mm] unassem. Part No. assem.
321.X
Width Part No. X [mm] unassem. Part No. assem. Width Part No. X [mm] unassem. Part No. assem. Width Part No. X [mm] unassem. Part No. assem.
050 068 075 087 100
320.50 320.68 320.75 320.87 320.100
321.50 321.68 321.75 321.87 321.100
108 112 125 137 150
320.108 320.112 320.125 320.137 320.150
321.108 321.112 321.125 321.137 321.150
162 168 175 187 200
320.162 320.168 320.175 320.187 320.200
321.162 321.168 321.175 321.187 321.200
212 225 237 250
320.212 320.225 320.237 320.250
321.212 321.225 321.237 321.250
Full-width shelf
X-1 t = 3,4
Option 3: Shelves
Middle plate unassembled assembled Side plate unassembled assembled 7 146 147 4
3
148 149 8
They can be arranged at 7 different heights (in 7 mm increments) Shelf 387.X can be combined with middle plate 149 and side plate 147 Design, chapter 1 for layout recommendations. Slotted separators 1417 are used for complex subdivisions.
29
10
Slotted separator** unassembled assembled 1407 1417 6
147 Width X [mm] 018 023 025 028 033 043 050 054 062
1417 Part No. unassembled 386.18 386.23 386.25 386.28 386.33 386.43 386.50 386.54 386.62
149
24
387.X Part No. assembled 387.18 387.23 387.25 387.28 387.33 387.43 387.50 387.54 387.62 Width X [mm] 075 087 100 108 125 150 175 200 208 Part No. unassembled 386.75 386.87 386.100 386.108 386.125 386.150 386.175 386.200 386.208 Part No. assembled 387.75 387.87 387.100 387.108 387.125 387.150 387.175 387.200 387.208
**retrofit of an existing interior shelving not possible without disassembling of the parts
Shelf
X-8 t=4
page 8.39
8.79
Fax
+49- (0) 22 03-96 49-222
16
15
Inner height: 62 mm
System E6
E6.62
E6 | e-chain | Series R6.62 | Accessories | Mounting Brackets KMA


105 n x 30 105
45
B = Bi + 40 A = Bi + 22 Bi
Bi A = Bi + 22 B = Bi + 40
Fax
8,5 / t=11,2
35
20
For e-chain
Part No. full set optional with C-profile E6.620.05.12. E6.620.06.12. E6.620.07.12. E6.620.10.12. E6.620.11.12. E6.620.12.12. E6.620.15.12. E6.620.17.12. E6.620.18.12. E6.620.20.12. C C C C C C C C C C
Bi [mm] 50 68 75 087 100 108 112 125 137 150 162 168 175 187 200 212
For e-chain
Part No. full set optional with C-profile E6.620.23.12. E6.620.25.12. E6.620.28.12. E6.620.29.12. E6.620.30.12. C C C C C E6.620.237.12. C E6.620.262.12. C
A
Bi [mm] 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400
E6.62.05. E6.62.06. Part No. structure E6.620. 05. 12. C E6.62.07. E6.62.087. E6.62.10.
E6.62.23. E6.62.237. E6.62.25. E6.62.262. E6.62.28. E6.62.29. E6.62.30. E6.62.312. E6.62.325. E6.62.337. E6.62.350. E6.62.362. E6.62.375. E6.62.387. E6.62.400.
E6.620.087.12. C
51147 Cologne
E6.62.11. E6.62.112. E6.62.12. E6.62.137. E6.62.15. E6.62.162. E6.62.17. E6.62.18. E6.62.187 E6.62.20. E6.62.212.
igus GmbH
E6.620 .112.12. C E6.620.137.12. C E6.620.162.12. C
E6.620.312.12. C E6.620.325.12. C E6.620.337.12. C E6.620.350.12. C E6.620.362.12. C E6.620.375.12. C E6.620.387.12. C E6.620.400.12. C
E6.620.187.12. C E6.620.212.12. C
E6 | e-tube | Series E6.62 | Accessories | Strain Relief

Internet: www.igus.eu E-mail: info@igus.de
8.80
Part No. 974.30.SL | Nr. 974.31.SL | Trough height: 184 mm

BRa 41 29 BRi Ba + 4 Ba Bi 2 11,5
E6.62
Bi

ha
depends on dim. Ba

HRi 2 ha BRi Ba + 4
Phone +49- (0) 22 03-96 49-800

18,4
inwards or outwards
8
E6.62.05.200.0
18 BRi
Order example
Part No. attached outwards 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575
Part No. attached
see table
.05
[mm] inwards 90 108 115 960.50.175 960.50.200 960.50.200 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500
.06 .07
.10 .11
140 148
.112 152
.12
165
.137 177 .15 190
Part No. Part No.
974.30.SL 974.31.SL
.162 202 .17 .18 208 215
.187 227
.20
240
.212 252 .23 265
.237 277 .25 290
.262 302 .28 .29 .30

nMon = nRi + 1 nRi x 2000 mm
315 327 340
.312 352 .325 365 .337 377 .350 390
Chapter 10
.362 402 .375 415 .387 427 .400 440
Chapter 9
No
page 8.39
chapter 9
8.81
Fax
.087 127
+49- (0) 22 03-96 49-222
84
45
E6.80L
E6 | e-chain | Series E6.80L
80
Price index
45% lighter in weight compared to the Series E6.80 Can be shortened or lengthened
due to modular design Continuous glide surfaces No pin and bore connection Interior stop dog
Small pitch for low-noise, smooth operation KMA mounting brackets with attachment points on all sides (strain relief with separate tiewrap plates possible) Increased inner height Optional with or without integrated C-profile
When to use the Series E6.80L: If a low-noise version is required At very high speeds and/or accelerations For enlarged thrusts and tensile forces For small bending radii If less vibration is required Minimal abrasion (e.g. cleanroom applications)
When not to use it: Limited in side-mounted applications Series 15050 System E4/light, page 7.216 No use with RBR (reverse bending radius) Series 15050 System E4/light, page 7.216 No use with high additional loads Series 15050 System E4/light, page 7.216
Order example complete e-chain 5 m E6.80L.15.175.0
e-chain
nd
with 2 separators 511 assembled every 2 link 1 set E6.800L.15.12
8.82
E6 | e-chain | Series E6.80L | Dimensions and Technical Data
E6.80L
Fill weight [kg/m]
Unsupported length
50.0 S = Length of travel 40.0 30.0 FLB 20.0 10.0 R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety"
80
HF
FLB 0 0 S (FLG) S (FLB)
1.0
2.0
3.0
4.0
5.0 Other installation methods Vertical, hanging 60 m Side mounted, unsupported Vertical, standing 4 m = possible to a limited extent Unsupported length of upper run = upon request
Unsupported length FLG / FLB [m] Length of travel S [m] 0 S 2 4 6 8 10
105
S/2
Moving end H - 108 R Fixed end 58 50 HF = H + 100
108

65
105
particularly restricted. R H D K 175 566 298 680 The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)
Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
page 9.70
Phone +49- (0) 22 03-96 49-800
System E6
FLG
8.83
E6.80L
E6 | e-chain | Series E6.80L | Product Range
Ba = Bi + 28 Bi
Series E6.80L - with crossbars every 2nd link

Part No. E6.80L.08. .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 E6.80L.10. E6.80L.11. E6.80L.12. E6.80L.13. E6.80L.15. E6.80L.16. E6.80L.17. E6.80L.18. E6.80L.20. E6.80L.21. E6.80L.22. E6.80L.23. E6.80L.25. E6.80L.26. E6.80L.27. E6.80L.28. E6.80L.30. E6.80L.31. E6.80L.32. E6.80L.33. E6.80L.35. E6.80L.36. E6.80L.37. E6.80L.38. E6.80L.40. E6.80L.41. E6.80L.42. E6.80L.43. E6.80L.45. E6.80L.46. E6.80L.47. Bi [mm] 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 Ba [mm] 115 128 140 153 165 178 190 203 215 228 240 253 265 278 290 303 315 328 340 353 365 378 390 403 415 428 440 453 465 478 490 503 515 528 540 553 565 578 R [mm] Bending radii 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 Weight [kg/m] 3,28 3,33 3,38 3,43 3,49 3,55 3,61 3,67 3,73 3,79 3,85 3,91 3,97 4,02 4,09 4,14 4,20 4,26 4,32 4,38 4,44 4,50 4,56 4,62 4,68 4,74 4,80 4,85 4,92 5,03 5,09 5,15 5,21 5,27 5,33 5,39 5,45 5,51
igus e-chainsystems
72 max.
Phone +49- (0) 22 03-96 49-800
51147 Cologne
Fax
+49- (0) 22 03-96 49-222
80 108
E6.80L.48. E6.80L.50. E6.80L.51. E6.80L.52. E6.80L.53. Part No. structure E6.80L.55.
igus GmbH
Supplement Part No. with required radius. Example: E6.80L.15. 175 .0
E6.80L. 15. 175. 0


Single crossbar, Part No. 450.Bi Right side link*, single part, Part No. E6.80L.02. R Left side link*, single part, Part No. E6.80L.01. R Polymer spring as single part Part No. E6.80.350 *View from the fixed point
8.84
www.igus.de/en/e6.80l
E6 | e-chain | Series E6.80L | Accessories | Interior Separation
E6.80L
3

Vertical separator unassembled assembled Locking separator unassembled assembled Locking separator unassembled assembled 508 518
3 22
501 511
4 18
Standard separator 511 offers safe stability due to its wide base design, even when used with large diameter cables or hoses Also available: Locking separator 514 with increased retention force for extreme applications The locking separator 518 is used in applications with very high relative humidity, such as composting plants. The lateral cam serves to ensure the uniform alignment of the vertical separator
(in the case of uneven alignment, the e-chain can only be opened by breaking the vertical separator)
504 514
4 22
If a broad distance shall be kept between the separators or they have to be fixed in their position, e.g. in case of side mounted applications, spacers 415.10, 415.15, 415.20, 415.30 and 415.40 can be used. Here a great number of possible distances between the vertical separators can be achieved by combining spacers of different widths with the vertical separator, asymmetrical 511A
Ver. separator, asymmetrical unassembled assembled Spacer* unassembled assembled unassembled assembled unassembled 405.10 415.10 405.15 415.15 405.20 415.20 405.30 415.30 405.40 405.40 501A 511A
11,5 3,5 18
Phone +49- (0) 22 03-96 49-800
10 15 20 30
min.15
511A 518 511 415.X 514 511
min.15
assembled unassembled assembled unassembled
Option 2: Shelves
For applications involving many cables with similar or identical diameters. Shelves of various widths can be arranged at 11 different heights (in 7 mm increments) Shelf 421.X can be combined with Locking vertical separator 521, Locking separator, slotted 517, middle plate 1313, slotted separator 515 and slotted separator, open 519 Slotted separators 515 are used for complex subdivisions. When slotted separators, open 519 and Locking vertical separator 521 are installed only the middle slot can be used for shelves.
assembled
40
* for side-mounted applications 8
Locking vert. separator unassembled assembled 510 520

4 21
Locking separator slotted unassembled assembled Middle plate unassembled assembled Slotted separator 503 513 8
3,5
507 517
21
505 515 6
3
19
Slotted separator, open

E6.80.13 520 517 421.X 519 515 513 E6.80.14
unassembled assembled Width X [mm] 075 088 100 125 150 175 187 200 Part No. unassembled 420.75 420.88 420.100 420.125 420.150 420.175 420.187 420.200 Part No. assembled 421.075 421.88 421.100 421.125 421.150 421.175 421.187 421.200 Shelf
X-8 t = 4,5
509 519 10
Width X [mm] 018 023 025 028 033 043 050 062
Side plate** left/right unassembled E6.80.03 assembled assembled E6.80.13 E6.80.14 4,5 unassembled E6.80.04
page 8.39
8.85
Fax
+49- (0) 22 03-96 49-222
Inner height: 80 mm
System E6
E6.80L
E6 | e-chain | Series E6.80L | Accessories | Mounting Brackets KMA
Moving end E6.800L...2

Bolted connection outside of chain cross-section Recommended for unsupported applications Confined installation conditions Universal mountable with attachment capability on all sides E6.800L...1 Fixed end
E6.800L...2 Fixed end

105 n x 65 105
E6.800L...1 Moving end 66
Bi KMA
Bi KMA
Bi
B A
10,5 / t=11,2
35
20
For widthindex 08. 10. 11. 12. 13. Part No. structure 15. 16. 17.
Part No. full set optional with C-profile
Dim. Dim. KMA A

[mm]
For widthindex 32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55
Part No. full set optional with C-profile E6.800L.31.12.C E6.800L.32.12.C E6.800L.33.12.C E6.800L.35.12.C E6.800L.36.12.C E6.800L.37.12.C E6.800L.38.12.C E6.800L.40.12.C E6.800L.41.12.C E6.800L.42.12.C E6.800L.43.12.C E6.800L.45.12.C E6.800L.46.12.C E6.800L.47.12.C E6.800L.48.12.C E6.800L.50.12.C E6.800L.51.12.C E6.800L.52.12.C E6.800L.53.12.C
Dim. Dim. KMA A

[mm]
B
[mm]
Bi
[mm] [mm]
A
B
[mm]
Bi
[mm] [mm]
Fax
E6.800L.07.12.C 103 E6.800L.08.12.C 115 E6.800L.10.12.C 128 E6.800L.11.12.C 140 E6.800L.12.12.C 153 E6.800L.13.12.C 165 E6.800L.15.12.C 178 E6.800L.16.12.C 190 E6.800L.17.12.C 203 E6.800L.18.12.C 215 E6.800L.20.12.C 228 E6.800L.21.12.C 240 E6.800L.22.12.C 253 E6.800L.23.12.C 265 E6.800L.25.12.C 278 E6.800L.26.12.C 290 E6.800L.27.12.C 303 E6.800L.28.12.C 315 E6.800L.30.12.C 328
125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350
87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 312
340 353 365 378 390 403 415 428 440 453 465 478 490 503 515 528 540 553 565
362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 562 575 587
325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550
igus GmbH
51147 Cologne
E6.800L. 11. 12. C
18. 20. 21. 22. 23. 25. 26. 27. 28. 30. 31.
Full set, for both ends: E6.800L. 11. 12. C (with C-profile) Single-part order: E6.800L. 11. 1. C (with C-profile) Fixed end mounting bracket E6.800L. 11. 2. C (with C-profile) Moving end mounting bracket
Series E6.80L | Accessories | Strain Relief

8.86
My Sketches
E6.80L
Phone +49- (0) 22 03-96 49-800 3D-CAD files, pdf-downloads and many online features www.igus.de/en/e6.80l
Kapitel 10
Seite 8.39
8.87
Fax
+49- (0) 22 03-96 49-222
Inner height: 80 mm
System E6
E6.80
80
Price index
No pin and bore connection Interior stop dog Small pitch for low-noise, smooth operation
Increased inner height Very large gliding surfaces KMA-Mounting Brackets with attachment points on all sides
IPA certificate: Class 1, according to standard DIN EN ISO 14644-1 for the E6 system (Series E6.29.060.150.0.CR, v = 0.5 m/s, a = 1.0 m/s2) LEVEL 1 absorption confirmed by IPAFraunhofer-Institut according to SEMI E78-0998 for the E6 standard material
Can be shortened or lengthened due to modular design Optional with or without integrated C-profile
When not to use it: Limited in side-mounted applications Series E4.80 System E4.1, page 7.96 No use with RBR (reverse bending radius) Series E4.80 System E4.1, page 7.96 No use with high additional loads Series E4.80 System E4.1, page 7.96
e-chain
nd
8.88
E6.80
Fill weight [kg/m]
Unsupported length
70 60 50 40 30 20 10 6 2 FLG FLB
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height D = Overlength e-chain K = R + "safety" K2 = *Further add-on 0 1 2 3 4 5 6 7 8 9 10 Unsupported length FLG / FLB [m] Length of travel S [m] Other installation methods 0 2 4 6 8 10 12 14 16 18 20 Vertical, hanging 60 m Vertical, standing 4 m Side mounted, unsupported = possible to a limited extent Unsupported length of upper run = upon request H2 = *Mounting height
80
HF
FLB
0 S (FLG) S (FLB) S D 105 S/2
Moving end H - 108 R Fixed end 58 50 108 H = H + 100

65
105

R H D K H2 D2+25 K2 150 516 273 605 242 524 650 200 616 323 760 242 936 1170 250 716 373 920 242 1349 1690 300 816 423 1075 242 1762 2275 350 916 473 1230 242 2175 2795 400 1016 523 1390 242 2588 3315 450 1116 573 1545 242 3000 3835


D2 H2 Fixed end K2
R
HRI

Total length of guide trough In case of travels between 8,0 m and 12 m m we recommend a longer unsupported length.
Technical Data
2
max. 3 [m/s] / max. 6 [m/s ]

2
page 9.70
Phone +49- (0) 22 03-96 49-800
System E6
8.89
E6.80
Ba = Bi + 50 Bi

Part No. E6.80.05. .0 .0 .0 .0 E6.80.06. E6.80.07. E6.80.08. E6.80.10. E6.80.11. E6.80.12. E6.80.13. E6.80.15. E6.80.16. E6.80.17. E6.80.18. E6.80.20. E6.80.21. E6.80.22. E6.80.23. E6.80.25. E6.80.26. E6.80.27. E6.80.28. E6.80.30. E6.80.31. E6.80.32. E6.80.33. E6.80.35. E6.80.36. E6.80.37. E6.80.38. E6.80.40. E6.80.41. E6.80.42. E6.80.43. Bi [mm] 50 65 75 87 Ba [mm] 100 115 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 562 575 587 600 650 R [mm] Bending radii 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 Weight [kg/m] 5,21 5,28 5,33 5,38 5,45 5,50 5,57 5,62 5,68 5,74 5,80 5,86 5,92 5,98 6,04 6,10 6,16 6,21 6,28 6,33 6,39 6,45 6,51 6,57 6,63 6,69 6,75 6,80 6,88 6,92 6,99 7,04 7,10 7,16 7,22 7,28 7,34 7,40 7,46 7,52 7,58 7,81
igus e-chainsystems
72 max.
80 108
.0 100 .0 112 .0 125 .0 137 .0 150 .0 162 .0 175 .0 187 .0 200 .0 212 .0 225 .0 237 .0 250 .0 262 .0 275 .0 287 .0 300 .0 312 .0 325 .0 337 .0 350 .0 362 .0 375 .0 387 .0 400 .0 412 .0 425 .0 437 .0 450 .0 462 .0 475 .0 487 .0 500 .0 512 .0 525 .0 537 .0 550 .0 600
Phone +49- (0) 22 03-96 49-800
51147 Cologne
Fax
+49- (0) 22 03-96 49-222
E6.80.45. E6.80.46. E6.80.47. E6.80.48. E6.80.50 E6.80.51. E6.80.52. E6.80.53. E6.80.55. Part No. structure E6.80.60.
igus GmbH
E6.80. 10. 200. 0

Color black Bending radius
Supplement Part No. with required radius. Example: E6.80.10. 200 .0 0 = standard color, other colors page 1.39 Pitch = 65 mm/link - Links/m = 16
Width
Series
Right side link*, single part, Part No. E6.80.02. R Left side link*, single part, Part No. E6.80.01. R
Polymer spring as single part Part No. E6.80.350 *View from the fixed point
8.90
E6.80
3

Vertical separator unassembled assembled Locking separator unassembled assembled Locking separator unassembled assembled 508 518
3 22
501 511
4 18
Standard separator 511 offers safe stability due to its wide base design, even when used with large diameter cables or hoses Also available: Locking separator 514 with increased retention force for extreme applications The locking separator 518 is used in applications with very high relative humidity, such as composting plants. The lateral cam serves to ensure the uniform alignment of the vertical separator
(in the case of uneven alignment, the e-chain can only be opened by breaking the vertical separator)
504 514
4 22
If a broad distance shall be kept between the separators or they have to be fixed in their position, e.g. in case of side mounted applications, Spacers 415.10, 415.15, 415.20, 415.30 and 415.40 can be used. Here a great number of possible distances between the vertical separators can be achieved by combining spacers of different widths with the vertical separator, asymmetrical 511A
Ver. separator, asymmetrical unassembled assembled Spacer* unassembled assembled unassembled assembled unassembled 405.10 415.10 405.15 415.15 405.20 415.20 405.30 415.30 405.40 405.40 501A 511A
11,5 3,5 18
Phone +49- (0) 22 03-96 49-800
10 15 20 30
min.15
511A 518 511 415.X 514 511
min.15
assembled unassembled assembled unassembled assembled
40
Option 2: Shelves
For applications involving many cables with similar or identical diameters. Shelves of various widths can be arranged at 11 different heights (in 7 mm increments) Shelf 421.X can be combined with Locking vertical separator 521, Locking separator, slotted 517, middle plate 1313, slotted separator 515 and slotted separator, open 519 Slotted separators 515 are used for complex subdivisions. When slotted separators, open 519 and Locking vertical separator 521 are installed only the middle slot can be used for shelves
* for side-mounted applications 8
Locking vert. separator unassembled assembled 510 520

4 21
Locking separator ,slotted unassembled assembled Middle plate unassembled assembled Slotted separator 503 513 8
3,5
507 517
21
505 515 6
3
19
Slotted separator, open

E6.80.13 520 517 421.X 519 515 513 E6.80.14
unassembled assembled Width X [mm] 075 088 100 125 150 175 187 200 Part No. unassembled 420.75 420.88 420.100 420.125 420.150 420.175 420.187 420.200 Part No. assembled 421.75 421.88 421.100 421.125 421.150 421.175 421.187 421.200 Shelf
X-8 t = 4,5
509 519 10
Width X [mm] 018 023 025 028 033 043 050 062
Side plate** left/right unassembled E6.80.03 assembled assembled E6.80.13 E6.80.14 4,5 unassembled E6.80.04
page 8.39
8.91
Fax
+49- (0) 22 03-96 49-222
Inner height: 80 mm
System E6
E6.80


105 n x 65 105
66
B = Bi + 50 A = Bi + 28 Bi
Bi A = Bi + 28 B = Bi + 50
10,5 / t=11,2
35
20
For
Part No. full set
Bi [mm] 50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300
For e-chain
Part No. full set optional with C-profile E6.800.31.12. C E6.800.32.12. C E6.800.33.12. C E6.800.35.12. C E6.800.36.12. C E6.800.37.12. C E6.800.38.12. C E6.800.40.12. C E6.800.41.12. C E6.800.42.12. C E6.800.43.12. C E6.800.45.12. C E6.800.46.12. C E6.800.47.12. C E6.800.48.12. C E6.800.50.12. C E6.800.51.12. C E6.800.52.12. C E6.800.53.12. C E6.800.55.12. C E6.800.60.12. C
A
Bi [mm] 312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
Fax
e-chain
optional with C-profile E6.800.05.12. C E6.800.06.12. C E6.800.07.12. C E6.800.08.12. C E6.800.10.12. C E6.800.11.12. C E6.800.12.12. C E6.800.13.12. C E6.800.15.12. C E6.800.16.12. C E6.800.17.12. C E6.800.18.12. C E6.800.20.12. C E6.800.21.12. C E6.800.22.12. C E6.800.23.12. C E6.800.25.12. C E6.800.26.12. C E6.800.27.12. C E6.800.28.12. C E6.800.30.12. C
E6.80.05. E6.80.06. E6.80.07. E6.80.08. E6.80.10. E6.80.11. Part No. structure E6.80.12. E6.80.13. E6.800. 05. 12. C
E6.80.31. E6.80.32. E6.80.33. E6.80.35. E6.80.36. E6.80.37. E6.80.38. E6.80.40. E6.80.41. E6.80.42. E6.80.43. E6.80.45. E6.80.46. E6.80.47. E6.80.48. E6.80.50. E6.80.51. E6.80.52. E6.80.53. E6.80.55. E6.80.60.
51147 Cologne
igus GmbH
E6.80.15. E6.80.16. E6.80.17. E6.80.18. E6.80.20. E6.80.21. E6.80.22. E6.80.23. E6.80.25. E6.80.26. E6.80.27. E6.80.28. E6.80.30.
Series E6.80 | Accessories | Strain Relief
8.92

BRa 40 29 BRi Ba + 4 Ba Bi 2 11,5
E6.80
Bi

ha
depends on dim. Ba

HRi 2 x ha

HRa = 236
HRi 2 ha BRi Ba + 4
108
Phone +49- (0) 22 03-96 49-800
51,5

M8 x20
18,4
E6.80.30.300.0
8 BRi
.05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 104 119 129 141 154 167 179 192 204 217 229 242 254 267 279 292 304 317 329 342 354 367 379 392 404 417 429 442 454 467 479 492 504 517 529 542 554 567 579 592 604 654
Order example
960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.675 960.50.700 960.50.700 960.50.725 960.50.725 960.50.775
Part No. 18 attached

960.50.200 960.50.225 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.725
[mm] inwards
see table
.18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43
Part No. Part No.
975.30.SL 975.31.SL
nMon = nRi + 1
nRi x 2000 mm
.45 .46 .47 .48 .50 .51 .52 .53 .55 .60
Chapter 10
Chapter 9
No
page 8.39
chapter 9
8.93
Fax
+49- (0) 22 03-96 49-222
Solutions for long travel applications..

with or without Guide Troughs
9.0
...
9.1
Guide Troughs | Long travels with Guide Troughs

Basic-Version: Fast assembly Heavy-Version: plant manufacturing AL
Aluminium "SuperTrough" The igus standard guide trough
Very simple, modular assembly Side-mounted glide strips for wear protection in high-speed Corrosion resistant, seawater resistant aluminium profile Flexible assembly - Fastening on substructure independent of profile lengths and butt joints Plastic glide bar made of PE Bottom clamp can be mounted -inside or outside- directly on the bottom or on the c-profile Heavy duty brackets for safe connection also for rough applications from page 9.12
ST
Steel guide trough - very stable and rugged for heavy duty applications
Very stable and robust guide trough made of steel Easy assembly with installation set Big range, two piece design, adjustable to e-chain width
Available in galvanized steel and stainless steel Glide bar made of PE from page 9.42
Further Guide Troughs | Cost-effective troughs and support trays

RS
Tubular trough system RS lets light and dirt through
Resistant to dirt - wear debris falls through More translucent than sheet metal constructions Easy and fast assembly and low price Easy and space saving delivery from page 9.66
SP
Snap-in trough system SP simple and cost effective
Smaller than conventional troughs Easy and fast assembly No sharp metal edges in the internal area because of covered connectors Low price because of easy assembly from page 9.68
For support of the lower run Support tray tool kit

Complete system, ready to install No more costly self-made designs Easy installation onto your machine, on profiles or wall-mount brackets from page 9.70
9.2
igus Guide Troughs online
www.igus.de/en/guide
Guide Troughs | Long travels without Guide Troughs

System P4 - rol e-chain
800 m travels and more are possible and speed (up to 10 m/s), silent Smooth, shock free motion, running offset with split rollers Energy efficient polymer rol e-chainsystem reduce energy consumption by up to 57%
from page 9.78
rol e-chain - Rolling instead of gliding

Travels up to 800 m, speeds up to 6 m/s Major reduction in drive power to less than 25 % for moving the e-chain

rol e-chain is designed for applications with long travel lengths at high speed from page 9.86
autoglide - Long travels without guide troughs

Travels up to 50 m, speeds up to 1,5 m/s autoglide e-chain links are moulded and no additional parts are necessary
Very fast assembly times for long travels - No Guide Troughs required! from page 9.90
guidelok horizontal - upper run guide for long travels

Travels, unsupported up to 50 m possible Chips cannot get stuck between upper and lower run Enormous increase of self supporting length of e-chains from page 9.96
guidelok slimline "F" - Safe vertical guidance NEW in this catalog

For e-chains in high-speed rack feeders - up to 7 m/s and 10 m/s
2
No swinging of the e-chain , high reliability through lever mechanism and guiding rails No bouncing of e-chains in vertical applications with horizontal dynamics
from page 9.98
lbt flizz - Enclosed plastic trough

Travels up to 120 m, speeds up to 8 m/s Applicable for moving and stationary control, ideal for all bus systems Good for applications needing low weight and good corrosion resistance from page 9.100
micro flizz - Small e-chains in aluminum profile

ONE compact system for a secure guidance of power, data and air Maintenance-free alternative for busbar Control via stationary switch cabinet possible from page 9.104
levichain - magnetic e-chainsystem - it "floats"

Long travel possible without laying the e-chain systems on top of each other
Almost no abrasion and very low wear due to low-abrasion e-chain links (without pin/bore
connection) as well as almost contactless movement of the e-chain from page 9.112
Modular system for projects ex-stock
from page 9.116
9.3
Long travels
9.4
Guide Trough Systems
9.5
Guide Troughs Systems | Aluminium "SuperTrough" | Contents

Aluminum "SuperTrough" | Basic version - for general machinery
Guide trough Series Part No. 970.30.SL / 970.31.SL 970.30.SL / 970.32.SL 971.30.SL / 971.31.SL 972.02.30.SL / 972.02.31.SL 972.30.SL / 972.31.SL 972.30.SL / 972.32.SL 973.30.SL / 973.31.SL 974.30.SL / 974.31.SL 975.30.SL / 975.31.SL Outer trough height HRa [mm] 77 77 87 117 117 117 144 184 236 Price index Materials of side parts Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum 9.20 9.22 9.24 9.26 9.28 9.30 9.32 9.34 9.38 Page
Assembly kit for the basic version

The basic assembly kits are the standard for the super aluminum troughs. They can be fastened inside or outside and are recommended for most application areas. The basic clamping shoes AL
Basic version from page 9.20
are made of aluminum. The part numbers of the basic assembly kits can be found on the corresponding Super-Alu-Trough page.
Aluminum "SuperTrough" | Heavy-duty version - for rugged plant construction

Guide trough Series Part No. 970.30.SL / 970.31.SL 970.30.SL / 970.32.SL 972.30.SL / 972.31.SL 972.30.SL / 972.32.SL 973.30.SL / 973.31.SL 974.30.SL / 974.31.SL 975.30.SL / 975.31.SL Outer trough height HRa [mm] 87 117 117 117 144 184 236 Price index Materials of side parts Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum 9.25 9.27 9.29 9.31 9.33 9.35 9.39 Page
Assembly kit for the heavy-duty version

The heavy-duty version of the Super-Alu-Trough is differentiated only by the type of the assembly kit. The part numbers of the channel side plates, slide bars, etc., are the same as the basic model. The heavy-duty assembly kit consists of a rugged aluminum bracket, fastened outside on the guide trough. The heavy-duty assembly kits are recommended for plant construction AL
Heavy-Duty Version fom page 9.24
and extreme application areas. The part numbers of these assembly kits can be found on the corresponding Super-Alu-Trough page.
9.6
Long travels without guide troughsand further guidance possibilities
from page 9.76
Guide Troughs Systems | Steel troughs and further troughs | Contents

Steel guide troughs | For harsh environments
Guide trough Series Part No. 92.30 / 92.31 95.30 / 95.31 99.30 / 99.31 97.30 / 97.31 93.30 / 93.31 94.30 / 94.31 ST Outer trough height HRa [mm] 70 100 100 130 130 170 220 300 480 48
*Stainless steel on request
Price index
Materials of side parts Galvanized steel* Galvanized steel* Galvanized steel* Galvanized steel* Galvanized steel* Galvanized steel* Galvanized steel* Galvanized steel* Galvanized steel* Galvanized steel*
Page 9.44 9.46 9.48 9.50 9.52 9.54 9.56 9.58 9.60 9.63
Steel guide troughs from page 9.44
96.30 / 96.31 98.30 / 98.31 90.30 / 90.31 91.10 - 91.71**
**Steel guide troughs, one-piece
Tubular trough system RS | Lets debris through, and gives good visibility
Guide trough Series Part No. 92.70 / 92.71 93.70 / 93.71 95.70 / 95.71 Outer trough height HRa [mm] 90 146 126,3 Price index Materials of side parts
Galvanized steel / Polymer Galvanized steel / Polymer Galvanized steel / Polymer
Page 9.66 9.67 9.67
RS
Tubular trough from page 9.66
Snap-in trough system SP | Simple and cost effective

Guide trough Series Part No. 91.930 92.930 93.930 95.930 Outer trough height HRa [mm] 55,5 76,6 138,6 106,6 Price index Materials of side parts Galvanized steel Galvanized steel Galvanized steel Galvanized steel 9.68 9.68 9.69 9.69 Page
SP
Snap-in trough from page 9.68
Support tray | For support of the lower run

Support tray Part No. S9.010/011.05.XXXX.0 S9.010/011.07.XXXX.0 S9.010/011.10.XXXX.0 S9.010/011.15.XXXX.0 S9.020/021.10.XXXX.0 S9.020/021.15.XXXX.0 e-chain width .05 / .050 .07 / .070 .10 / .100 .15 / .150 .10 / .100 .15 / .150 .20 / .200 .25 / .250
Inner trough width BRi [mm] 89 114 139 185 167 217 267 317
Outer trough width BRa [mm] 80 105 130 175 156 206 256 306
Material Steel, black Steel, black Steel, black Steel, black Steel, black Steel, black Steel, black Steel, black
Page 9.70 9.70 9.70 9.70 9.70 9.70 9.70 9.70
Support tray from page 9.70
S9.020/021.20.XXXX.0 S9.020/021.25.XXXX.0
XXXX = length 1000 or 2000 mm - for almost every Series E2/000, E4.1 and E6 e-chains available
from page 9.76
9.7
Guide Troughs
Guide Troughs | Long travels | Introduction

igus guide troughs
Guide troughs are used for long travels, (travels from 5 to 12 m) and greater, depending on the e-chain type. They allow to continue smooth, low-friction
operation in these long-travel situations. If the e-chains are installed in the center of the travel ("center-mounted"), they glide on themselves for half the travel.
For the other half, we recommend glide bars, which are assembled in the trough and on which the e-chains glide. igus guide troughs are available from

stock with these highly abrasion-resistant polymer glide bars, which perform well with igus e-chains regarding noise, abrasion and friction.

Trough type
igus offers guide troughs made of corrosion-resistant aluminum,
steel, stainless steel, as well as tubes and insert troughs (with steel side plates). The trough type to be used depends on the application conditions and the requirements of the customer. We recommend the igus standard super aluminum guide troughs.
Glide bars
Glide bars made of igulen are optimally matched to the e-chain
material and achieve the lowest values for friction, noise and wear. Glide bars must be used, if the fixed point is in the center of the travel. It means: Use half of the guide trough with glide bars and the other half of the guide trough without glide bars.
Delivery condition
The troughs are delivered in 2 meter sections. Special lengths up to 6 m are possible. The left and right side parts are installed on location with the appropriate distance - depending on the width of Various guide trough systems are available the e-chain . The necessary width is shown by the dimension BRI
on the guide trough pages. The e-chain sides can be linked with
the base through screwing, welding or a special igus installation
set. The fixation module for the igus Super-Alu-Trough is a quick
fix for mounting the stationary end of an e-chain with a KMA
mounting bracket. With this module a fast and easy mounting onto the Super-Aluminum-Trough is possible without any drilling page 9.16.
Own production
The dimensions quoted in this chapter are for design and installation. They apply exclusively to igus guide trough systems. If a user of
igus e-chains produces own designs, the manufacturing and

installation dimensions for the necessary guide trough must be obtained from igus . This applies in particular to the use of one
piece guide troughs and the play between guide trough and echain , depending on chain type, chain length, size bending radius
and tolerance of the moving end and the base. One must be particularly careful here, since a function-compatible setting during installation and a subsequent adjustment is not possible for such igus Support tray
guide troughs. page 9.70
for support of the lower run
Trough without glide bars e-chain glides on e-chain

Trough with glide bars e-chain glides on glide bars
Center mounted: 1/2 Travel with glide bars - 1/2 Travel without glide bars
9.8
from page 9.76
Guide Troughs | Long travels | Introduction

For long travels, the upper run of the igus e-chains rests on the lower

S R HF K2 K D2 Ba Bi ha HRi HRa H2 BRi BRa Lk Lk =
= Length of travel = Bending radius = Required clearance height = Further add-on (if the mounting bracket location is set lower) = R + "safety" Add-on for bending radius (K is taken
from the data tables of the individual igus Series)
run. The upper run glides partially on the lower run and partially at the same height on a glide bar. The diagrams below show this. For lateral guidance, a Guide Trough is necessary. If the stationary mounting bracket and the fixed end of the cables and hoses can be placed in the center, the e-chain length is calculated as follows: Lk = S/2 + K . The shortest
e-chain length is attained by the axial feeder module. The length of the
= Over length for long travels gliding = Outer e-chain width
e-chain then corresponds to about half the travel distance. Depending
on the technical data and the selected e-chain , the mounting point of
= Inner e-chain width
the moving end of the e-chain must be lowered on some units. In our
= Outer e-chain height
system analysis for long travels, we give exact details for your specific application.
= Inner trough height = Outer trough height = Mounting height (if the mounting bracket location is set lower) = Inner e-chain width
Selection criteria
Following parameters are required for the design of a trough system: e-chain type (Series, width Bi, radius R)
depending on Ba
= Guide trough outer width = e-chain length
Travel and travel speed Lateral accelerations
Fill weight
Acceleration and/or lagging
S/ 2
+ K2
HRi 2 x ha
BRi Ba + 4 Installation set "Basic" C-profile
Environmental conditions Guide trough
Design and installation of the guide trough

The guide trough is an important element in long travel applications. Usually, the height of the trough must be at least twice that of the echain link height: HRI 2 x ha. The sides must provide a chamfered
Glide bar
be obtained for almost all igus e-chains . Important: When assembling

opening. The trough inner width is the same as the e-chain outer width,
the trough parts, the following points must be given particular attention: Properly align all trough parts upon installation
plus 5 mm (BRi = Ba + 4). Along the side of the trough, where the upper run cannot glide on the lower run, glide bars must be installed. We recommend the use of polymer glide bars from igus . They are optimally
All screw
heads should be flush with the trough
Smooth levelled transition Solid connection
between the end of the e-chain and the glide bars assembly-friendly igus guide troughs.
matched to the e-chain material and achieve the lowest values for
with the glide surface. These points must be observed when using
friction, noise and wear. Guide troughs with and without glide bars can
BRi Ba + 4 Ba Bi
BRi Ba + 4 Ba Bi
ha
HRi
ha
Guide troughs without glide bars upper run glides on the lower run S S/2
ha
Guide troughs with glide bars - From the middle of the travel the upper run glides off on the glide bar
S/2 K2 H2
D2
R
H1
Total length of guide trough The function of an e-chainsystem for gliding applications
The fixed end of the e-chain is located in the center of the travel distance
from page 9.76
HRi
HRi
9.9
Guide Troughs
Guide Troughs | Aluminium "SuperTrough" | Overview

Selected guide trough Series 10/B15.015 10/B15.025 10/B15.038 10/B15.050 10/B15.5 10/B15.6 10/B15.7 15.015 15.025 15.038 15.050 15.5 15.6 15.7 1500 2500 2700 3500 250 255 27 350 R48 R58 R68 E4.21 (210) E4.28/R4.28 E4.32/H4.32/R4.32 E4.42/H4.42/R4.42 E4.56/H4.56/R4.56 E4.80/H4.80/R4.80 220/R760 280/290/R770 380/390/R780 400/410/R880 2828/2928/R7728 3838/3938/R7838 4040/4140/R8840 4040HD/R8840HD 5050/5150/R9850 5050HD/R9850HD 14040/14140/R18840 14240/14340 15050/15150/R19850 15250/15350 E6.29/R6.29 E6.35 E6.40/R6.40 E6.52/R6.52 E6.62 E6.80 E2 mini E2 mini E2 mini E2 mini E2 mini E2 mini E2 mini zipper zipper zipper zipper zipper zipper zipper E2/000 E2/000 E2/000 E2/000 E2 medium E2 medium E2 medium E2 medium E2 R E2 R E2 R E4.1 E4.1 E4.1 E4.1 E4.1 E4.1 E4/00 E4/00 E4/00 E4/00 E4/4 E4/4 E4/4 E4/4 E4/4 E4/4 E4/light E4/light E4/light E4/light E6 E6 E6 E6 E6 E6 Type Part No. Aluminium SuperTrough 970.30.SL, 970.31.SL 970.30.SL, 970.31.SL 970.30.SL, 970.31.SL 970.30.SL, 970.31.SL 970.30.SL, 970.31.SL 970.30.SL, 970.31.SL 970.30.SL, 970.31.SL 970.30.SL, 970.31.SL 970.30.SL, 970.31.SL 970.30.SL, 970.31.SL 970.30.SL, 970.31.SL 970.30.SL, 970.31.SL 970.30.SL, 970.31.SL 970.30.SL, 970.31.SL 970.30.SL, 970.32.SL 971.30.SL, 971.31.SL 972.30.SL, 972.32.SL 973.30.SL, 973.31.SL 971.30.SL, 971.31.SL 971.30.SL, 971.31.SL 972.30.SL, 972.32.SL 973.30.SL, 973.31.SL 971.30.SL, 971.31.SL 972.30.SL, 972.32.SL 973.30.SL, 973.31.SL 970.30.SL, 970.32.SL 972.02.30.SL, 972.02.31.SL 972.30.SL, 972.31.SL 973.30.SL, 973.31.SL 974.30.SL, 974.31.SL 975.30.SL, 975.31.SL 972.02.30.SL, 972.02.31.SL 972.30.SL, 972.31.SL 973.30.SL, 973.31.SL 974.30.SL, 974.31.SL 972.30.SL, 972.31.SL 973.30.SL, 973.31.SL 974.30.SL, 974.31.SL 974.30.SL, 974.31.SL 975.30.SL, 975.31.SL 975.30.SL, 975.31.SL 974.30.SL, 974.31.SL 974.30.SL, 974.31.SL 975.30.SL, 975.31.SL 975.30.SL, 975.31.SL 971.30.SL, 971.31.SL 972.02.30.SL, 972.02.31.SL 972.30.SL, 972.31.SL 973.30.SL, 973.31.SL 974.30.SL, 974.31.SL 975.30.SL, 975.31.SL Optional noise dampening
Optional Heavy Duty
Part No. fixed end module page 9.16 970.80 970.80 970.80 970.80 970.80 970.80 970.80 970.80 970.80 970.80 970.80 970.80 970.80 970.80 970.80 971.80 972.81 973.80 972.82 972.80 973.81 974.80 975.80 972.82 972.80 973.81 974.80 972.80 973.81 974.80 975.80 974.81 974.81 975.81 975.81 972.82 972.80 973.81 974.80 975.80
as option possible not possible

mounting of the e-chain by clamping onto the aluminum trough
With this module for the fixed end, fast and easy mounting onto the Aluminum "SuperTrough" is now possible without any drilling. Fast Quick relocation of the stationary end No drilling necessary
9.10
Details about about the module for the fixed end
from page 9.16
Guide Troughs | Steel troughs and further troughs | Overview

Selected guide trough Series 10/B15.015 10/B15.025 10/B15.038 10/B15.050 10/B15.5 10/B15.6 10/B15.7 15.015 15.025 15.038 15.050 15.5 15.6 15.7 1500 2500 2700 3500 250 255 27 350 R58 R68 System RX E4.21 (210) E4.28/R4.28 E4.32/H4.32/R4.32 E4.42/H4.42/R4.42 E4.56/H4.56/R4.56 E4.80/H4.80/R4.80 1640/1608 800/840 220/R760 280/290/R770 380/390/R780 400/410/R880 600/601/R608 640 2828/2928/R7728 3838/3938/R7838 4040/4140/R8840 4040HD/R8840HD 5050/5150/R9850 5050HD/R9850HD 14040/14140/R18840 14240/14340 15050/15150/R19850 15250/15350 E6.29/R6.29 E6.35 E6.40/R6.40 E6.52/R6.52 E6.62 E6.80 E2 mini E2 mini E2 mini E2 mini E2 mini E2 mini E2 mini zipper zipper zipper zipper zipper zipper zipper E2/000 E2/000 E2/000 E2/000 E2 medium E2 medium E2 medium E2 medium E2 R E2 R RX E4.1 E4.1 E4.1 E4.1 E4.1 E4.1 E4.1 E4.1 E4/00 E4/00 E4/00 E4/00 E4/00 E4/00 E4/4 E4/4 E4/4 E4/4 E4/4 E4/4 E4/light E4/light E4/light E4/light E6 E6 E6 E6 E6 E6 Type Part No. Steel guide troughs 91.10, 91.11** 91.20, 91.21** 91.30, 91.31** 91.40, 91.41** 91.50, 91.51** 91.50, 91.51** 91.50, 91.51** 91.10, 91.11** 91.20, 91.21** 91.30, 91.31** 91.40, 91.41** 91.50, 91.51** 91.50, 91.51** 91.50, 91.51** 92.30, 92.31* 95.30, 95.31* 93.30, 93.31* 92.30, 92.31* 92.30, 92.31* 95.30, 95.31* 93.30, 93.31* 95.30, 95.31* 93.30, 93.31* 99.30, 99.31* 97.30, 97.31* 93.30, 93.31* 94.30, 94.31* 96.30, 96.31* 98.30, 98.31* 90.30, 90.31* 99.30, 99.31* 97.30, 97.31* 93.30, 93.31* 94.30, 94.31* 98.30, 98.31* 98.30, 98.31* 97.30, 97.31* 93.30, 93.31* 94.30, 94.31* 94.30, 94.31* 96.30, 96.31* 96.30, 96.31* 94.30, 94.31* 94.30, 94.31* 96.30, 96.31* 96.30, 96.31* 92.30, 92.31* 99.30, 99.31* 97.30, 97.31* 93.30, 93.31* 94.30, 94.31* 96.30, 96.31*
**Steel guide troughs, one-piece
Part No. Tubular troughs 92.70, 92.71 92.70, 92.71 95.70, 95.71 93.70, 93.71 92.70, 92.71 92.70, 92.71 95.70, 95.71 93.70, 93.71 92.70, 92.71 93.70, 93.71
Part No. Snap-in troughs 91.930 91.930 91.930 91.930 91.930 91.930 91.930 91.930 91.930 91.930 91.930 91.930 91.930 91.930 92.930 92.930 95.930 93.930 92.930 95.930 93.930 92.930 93.930
Availability Support tray
Available *Stainless steel on request
from page 9.76
9.11
Guide Troughs
Alu Super
Trough
9.12
Aluminium "SuperTrough" | Modular system

Aluminium "SuperTrough" The igus standard guide trough
External view Basic Internal view Basic
Modular design in two versions - Basic and Heavy Duty Very simple, modular assembly Side-mounted glide strips for wear protection in high-speed Corrosion resistant, seawater resistant aluminium profile Flexible assembly - Fastening on substructure independent of profile lengths and butt joints Interface connector - Plastic with snap-in connection Plastic glide bar made of PE Bottom clamp can be mounted -inside or outside- directly on the bottom or on the c-profile Glide strips and silencer profile for the minimization of the noise level Heavy duty brackets for safe connection also for rough applications C-profile for the fixation of the bottom clamp or Heavy duty brackets Fixed end module for fast and easy mounting onto the Aluminum "SuperTrough" - without any drilling Aluminum "SuperTrough" is available in low cost "basic versions" and can be upgraded for heavy duty applications
975.30.SL 975.31.SL
External view Heavy Duty Internal view Heavy Duty
Aluminium "SuperTrough" - Overview of sizes

972.30.SL 972.31.SL 972.32.SL 973.30.SL 973.31.SL
974.30.SL 974.31.SL
143
183,4
970.30.SL 970.31.SL 970.32.SL 77
971.30.SL 971.31.SL
236
972.02.30.SL 972.02.31.SL
117
117
87
Super-Alu trough configuration according to your requirements

Assemble the right trough suited for your application quickly and easily Selection of the suitable guide trough according to the e-chain Series and e-chain width Bi page 9.10 Determine the feeding point of the cables page 9.9 Determine travel distance and thus the length of the required guide trough and the number of trough pieces. (Standard length of a trough side plate: 2000 mm). The length of the guide trough - for axial feeding - is calculated from half the travel length with and half the travel length without the glide bar Option: "Sound dampening" with silencer profile page 9.15 Number and selection of the assembly kit page 9.14/9.15: There are two assembly kit options: Basic (standard), Heavy Duty (for plant construction) The quantity of the assembly kit is calculated from the number of the trough pieces + 1 kit:

24
nMon = nRi + 1
35
42
54
64
nRi x 2000 mm
Selection of the fastening of the assembly kit on the subsurface - igus C rails option If you have opted for an e-chain with KMA mounting brackets, we offer you a fixed-end module for the quick and simple fastening of the e-chain in the trough without holes page 9.16

www.igus.eu/en/salun
84
108
9.13
Alu "SuperTrough"
ALU
Aluminium "SuperTrough" | Advantages

Aluminum "Super Trough"- the igus standard
The Aluminum "SuperTrough" is a modular guide trough system for
igus e-chainsystems
long travels (when e-chains glide on themselves). Aluminum "Super
Trough" is available in low cost "basic versions" and can be upgraded for heavy duty applications. This modular usage makes it the igus recommended standard trough system.
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Huge program
Aluminium profile (Standard: 2 m section) Fitted to the igus e-chain program

For almost all igus e-chains available

Seawater resistant and corrosion resistant
Fast connection
Interface connector "Basic" Snap-on polymer connector Easy assembly, no tools needed Simply clipped on firmly in the provided slot
Fax
Simple fastening
Bottom clamp "Basic" Fast and easy single-bolt assembly Slider attached inwards or outwards, directly to the ground or onto a C-profile Standard assembly kit for igus Super-Alu troughs
51147 Cologne
Ideal for general mechanical engineering C-profile Hold Bottom clamps or heavy duty brackets Available in zinc-plated or stainless steel
igus GmbH
Misalignment-free installation
Screwing or welding of the profiles not required Manifold fastening potentials with bracket, clamping shoe and connectors Flexible fastening on substructure independent of profile lengths and butt joints
No screw heads sticking out inwards Even change-over between e-chain connection and glide bar
9.14
Aluminium "SuperTrough" | Advantages

Wear-reducing
Easy click-on assembly (tongue and groove), no tools needed Even support due to the special slot design Glide bars are ideally suited for the e-chain material
ALU
Minimum coefficients in terms of friction noise and wear Glide strip Protect from wear on the sides Easy click-on assembly (tongue and groove), no tools needed
Phone +49- (0) 22 03-96 49-800
Silencer profile (add-on item) Rubber profile insert for additional noise reduction Excellent wear and sound values when applied with igus e-chain systems: In combination with optimized igus roller

e-chain and "dampening profile" of the Super-Alu trough, a
distinct reduction in noise reduction of 9.0 dB (A) is evident Can be optionally ordered
Heavy stress
Heavy duty bracket (add-on item) Safe grip for heavy duty operation Easy tongue and groove assembly Attached directly to ground or to C-profiles Can be optionally ordered
AL
ST
RS
Simple connection to the e-chain
Fixed end module Quick assistance while fastening of the e-chain fixed end on the Super-Alu trough
SP
Fixed end module for fast and easy mounting onto the Aluminum "SuperTrough" - without any drilling Can be optionally ordered - Recommended for e-chain with KMA mounting bracket in
conjunction with igus Super-Alu trough
9.15
Fax
+49- (0) 22 03-96 49-222
Noise-reducing
Aluminum "Super Trough"
Polymer glide bar
ALU
Aluminium "SuperTrough" | Fixed end module

igus e-chainsystems
With this module for the fixed end, fast and easy mounting onto the Alu "SuperTrough" is now possible without any drilling. Fast mounting of the e-chain by clamping onto the alu trough
Quick
relocation of the stationary end
No drilling necessary Use of threaded
Installation - A) Fixed-end module, B) KMA mounting bracket Removing the preassembled metal bushings bushings Alu trough Installation fixed-end module Mounting on Super-
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
igus GmbH
51147 Cologne
Fax
Fixed-end module - Simple fastening of the e-chain without drilling
Part No.
970.80 971.80 972.82
For AluminumSuperTrough
970.30.SL / 970.31.SL 971.30.SL / 971.31.SL
For Series
10, B15, 15/R15, 1500 2500
Application including Inner width (Bi)

.07 .06 .06 .06 .10
Mounting Bracket KMA KMA KMA KMA KMA KMA KMA KMA KMA
.025 one-piece
972.02.30.SL / 972.02.31.SL E4.28/R4.28, 220/R760, E6.35 972.30.SL / 972.32.SL 972.30.SL / 972.31.SL 973.30.SL / 973.31.SL 973.30.SL / 973.31.SL 974.30.SL / 974.31.SL 974.30.SL / 974.31.SL 975.30.SL / 975.31.SL 975.30.SL / 975.31.SL 2700 E4.32/H4.32/R4.32, 280/290/R770, 2828/2928/R7728, E6.40/R6.40 E4.42/H4.42/R4.42, 380/390/R780, 3838/3938/R7838, E6.52/R6.52 3500 14040/14140/R18840, 14240/14340 E4.56/H4.56/R4.56, 400/410/R880, 4040/4140/R8840, E6.62 E4.80/H4.80/R4.80, 5050/5150/R9850, E6.80 15050/15150/R19850, 15250/15350, 14550/14650/19050
972.81 972.80 973.81 973.80 974.81 974.80 975.80 975.81
.100 KMA .10 .10 .10 .10
Material assembly kits: Aluminum AlMg3, seawater resistant. Material screw kits: Standard steel, galvanized. Also available in stainless steel 1.4571 as an option: e.g. 974.80.E4
9.16
Aluminium "SuperTrough" | Test examples
ALU
Phone +49- (0) 22 03-96 49-800
The igus Super-Alu trough has been used in test setups since 2005.
Test setup "Axis 1": Speed 1.5 m/s, Travel: 18 m, Mileage so far: about 50,000 km (test runs since 2005)
AL
Test - Glide strips minimize wear after 1.653.187 cycles, 4.300 km
Vibration test: No shifting of trough sections after 108.000.000 rotations at 658 rpm.
ST
RS
SP
Test - Interface connector Push/pull force of 350N 9.890.000 cycles without shifting of the connector
Alternating push- and pull force of 400N is induced on 2 trough side parts, with no deformation after 1.700.000 cycles
9.17
Fax
+49- (0) 22 03-96 49-222
ALU
Aluminum "SuperTrough" | Assembly Instructions

Installation sets | Basic and Heavy Duty
igus e-chainsystems
Installation set Basic Phone +49- (0) 22 03-96 49-800 +49- (0) 22 03-96 49-222
Installation set Heavy Duty
Pre-assembly of installation set | Basic - The Standard! 1 2
Fax
Pre-assemble the clamping shoe and the screw kit
Clip in polymer connector on both sides of the designated support
3a
3b
igus GmbH
51147 Cologne
Fasten Basic assembly set Basic inside
a or outside
b (Check stability of the fixing). Please note: half the length of
the assembly set and connector must protrude out of the trough. The glide nut should be well fastened in the C-profile
Pre-assembly of installation set | Heavy Duty (alternative) 1 2
Pre-assemble heavy duty bracket and screw set
Fasten Heavy Duty assembly set outside.
Please note: half the length of the assembly set and connector must protrude out of the trough
9.18
www.igus.de/de/SALU_assembly
Aluminum "SuperTrough" | Assembly Instructions

Assembly | Adding the rubber profile (optional) 1 2 3
ALU
Cut the rubber profile in accordance to the length of the trough (standard 2 m) and press it into the designated groove. (Pictured: Left and right sides are the same. To be repeated for each trough section.)
Phone +49- (0) 22 03-96 49-800
Connecting | Trough sections 1 2 3
Basic
Heavy Duty
Join the sides of the trough side parts by pushing them together (min. +2 mm gap!) + The pre-assembled parts join each trough section centrally
0
Adjusting the tolerance | Aligning trough sections 1 2 3
1 2 3
AL
ST
2
min. 2 mm
Adjust by the necessary minimum "e-chain /trough" tolerance of 2 mm on both sides. Please note: the inner width
RS
Test to ensure the e-chain runs
BRI of the trough decreases 2 mm per side with the assembled glide strip (pictured) problem free and with low friction in the channel
After adjusting the minimum tolerance and alignment of all trough
sections, please pull tight all screw tight all trough connections. Pay attention thereby to the correct installation direction of the sliding nut (see detail) Starting torque of the assembly sets fixing bolts: M6: 10 Nm / M8: 23 Nm.
SP
Tools for the assembling of the SuperTrough

0
Pictogram aid: Hand
Pictogram aid: Rubber hammer
Pictogram aid: Hexagonal wrench
1 2 3
Pictogram aid: Ruler
Please consider health & safety regulations while handling sheet metals. We recommend using protective Category II gloves to protect against cuts when handling the aluminium profiles.
www.igus.de/de/SALU_assembly
9.19
Fax
+49- (0) 22 03-96 49-222
970.30.SL 970.31.SL For the following igus Series

BRa 30 21 BRi Ba + 4 Ba Bi 10 2
igus e-chainsystems
System E2 10 B15 zipper 15/R15
ha
HRi 2 x ha 24 22 12 4,7
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba = Outer e-chain width
Bi

M6 x16
ha = e-chain outer height HRi = Inner trough height HRa = Outer trough height BRi = Inner trough width depends on dim. Ba BRa = Outer trough width Components, trough "Basic": Trough side parts, aluminum, 2 m Bottom clamp, aluminum Sliding nut M6 Interface Length of the C-profile according to dimension BRi - Length of C-profile see
18
right page
HRi 2 ha BRi Ba + 4
= Guide trough = Glide bar = Installation set "Basic" = C-profile
Glide bar, plastic, 2 m request)
Glide strips, plastic, 2 m (without glide strips on Screw M6 x16
Components, installation set "Basic":
Fax
connector, plastic
Basic version: Aluminum "SuperTrough" components

Complete guide trough sets - description Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section 1 Installation set "Basic" without C-profile 1 Installation set "Basic" with C-profile Part No. 970.31.SL 960.30 960.30. 75.01 75.40 75.60
MAT 0040209 MAT 0040057
Weight 4,20 kg 4,90 kg 0,06 kg
kg
Set of 2 trough side parts, incl. glide strips, without glide bars, 2 m section 970.30.SL
51147 Cologne
Single parts - description Calculation - travel center mounted

Half travel length, rounded down to full 2 m sections = X m guide trough length without glide bars + X m guide trough length with glide bars + installation sets "Basic" (number of trough pieces + 1)
igus GmbH
1 Glide strip, individual, 2 m section 1 Bottom clamp, individual 1 Interface connector, individual 1 Screw M6 x 16, individual 1 Sliding nut M6, individual 1 Glide bar, individual, 2 m section 1 C-profile, individual
0,06 kg 0,03 kg
82.79 92.52.
0,42 kg 0,90 kg/m
Supplement Part No. with the indicated C-profile-length-index. Example: 960.30. 125
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m guide trough without glide bar (8 x 2 m sections) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets "Basic"
C-profile length-index for your chosen trough inner width BRi see table on the right or the respective page for chosen series Fixed end module - A quick fix for mounting the stationary end of an e-chain
Part No. 970.30.SL Part No. 970.31.SL Part No. 960.30. 125 Part No. 970.80
Module for the fixed end Order text: 1 set Option: For an additional noise dampening with silencer profile, please add Index A Example:
page 9.16
Part No. 970.30.SLA
9.20
HRa = 77

Lengths of C-profile for Basic version - Bottom clamp attached optionally inwards or outwards 10
10.5.038.0
* * * 960.30.125 960.30.150 960.30.150
970.30.SL 970.31.SL
B15
B15.5.038.0
* * * 960.30.125 960.30.150 960.30.150
15
15.5.038.0
* * * 960.30.125 960.30.150 960.30.150
R15
R15.025.100.0
* * * 960.30.150 960.30.150 960.30.175
BRi
. [mm] 30 015
BRi
[mm] .015 30 .025 40 .038 53 .050 65 .5 .6 .7 80 98
BRi
[mm] .015 30 .025 40 .038 53 .050 65 .5 .6 .7 80 98
BRi
. [mm] 40 025
.025 40 .038 53 .050 65 .5 .6 .7 80 98
.038 80 .063 80 .080 98
960.30.125 960.30.175 960.30.125 960.30.175 960.30.150 960.30.200
960.30.125 960.30.175 960.30.125 960.30.175 960.30.150 960.30.200
960.30.125 960.30.175 960.30.125 960.30.175 960.30.150 960.30.200
960.30.150 960.30.200
117 960.30.175 960.30.225
117 960.30.175 960.30.225
117 960.30.175 960.30.225
*upon request
The inner width of the guide through and the length of the C-Profile of the assembly kit can differ according to the bracket you choose. Please call us!
9.21

BRa 30 22 BRi Ba + 4 Ba Bi 10 2
igus e-chainsystems
System E2 1500 System E4 E4.21 (210)
ha
HRi 2 x ha 28 22 12 4,7
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Bi

M6 x16
ha = e-chain outer height HRi = Inner trough height HRa = Outer trough height BRi = Inner trough width depends on dim. Ba BRa = Outer trough width Components, trough "Basic":
Length of the C-profile according to dimension BRi - Length of C-profile see
18
right page
Trough side parts, aluminum, 2 m Bottom clamp, aluminum Sliding nut M6 Interface
HRi 2 ha BRi Ba + 4
Glide bar, plastic, 2 m request)
Glide strips, plastic, 2 m (without glide strips on Screw M6 x16
Components, installation set "Basic":
Fax
connector, plastic

Complete guide trough sets - description Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section 1 Installation set "Basic" without C-profile 1 Installation set "Basic" with C-profile Part No. 970.32.SL 960.30 960.30. 75.01 75.40 75.60
MAT 0040209 MAT 0040057
kg
51147 Cologne

igus GmbH
1 Glide strip, individual, 2 m section 1 Bottom clamp, individual 1 Interface connector, individual 1 Screw M6 x 16, individual 1 Sliding nut M6, individual 1 Glide bar, individual, 2 m section 1 C-profile, individual
0,06 kg 0,03 kg
82.79 92.52.
0,42 kg 0,90 kg/m
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m guide trough without glide bar (8 x 2 m sections) Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets "Basic" Option: For an additional noise dampening with silencer profile, please add Index A Example:
C-profile length-index for your chosen trough inner width BRi see table on the right or the respective page for chosen series
Part No. Part No.
970.30.SL 970.32.SL
9.22
HRa = 77

1500.050.035.0
* * * * 960.30.125 960.30.125 960.30.150 960.30.150
970.30.SL 970.32.SL
E4.21 (210)
E4.21.080.100.0
* 960.30.150
BRi
[mm] .015 33 .020 38 .025 43 .038 56 .050 68 .068 86 .080 98
BRi
[mm] .030 48 .040 58 .050 68 .060 78 .070 88 .080 98
960.30.125 960.30.150 960.30.125 960.30.175 960.30.125 960.30.175 960.30.150 960.30.175 960.30.150 960.30.200
960.30.125 960.30.175 960.30.150 960.30.175 960.30.150 960.30.200
.100 118 960.30.175 960.30.225 .120 138 960.30.200 960.30.225
.100 118 960.30.175 960.30.225 .125 143 960.30.200 960.30.250
*upon request
9.23

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
igus e-chainsystems
System E2 2500 255 System E2 e-tubes R48

HRa = 87
kg
E6.29/R6.29 E2 medium classic 250 classic

35
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Bottom clamp attached optionally inwards or outwards M6 x16
27
Bi

12
HRi = Inner trough height HRa = Outer trough height BRi = Inner trough width depends on dim. Ba BRa = Outer trough width
4,9
ha = e-chain outer height
Length of the C-profile according to dimension BRi - Length of C-profile see Components, trough "Basic":
18
right page
HRi 2 ha BRi Ba + 4
Glide bar, plastic, 2 m request) set "Basic":
Fax
Screw M6 x16

Complete guide trough sets - description Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section 1 Installation set "Basic" without C-profile 1 Installation set "Basic" with C-profile Part No. 971.31.SL 960.30 960.30. 75.01 75.67.H 75.40 75.60
MAT 0040209 MAT 0040057
51147 Cologne

igus GmbH
1 Glide strip, individual, 2 m section 1 Silencer profile, rubber, individual, 2 m section 1 Bottom clamp, individual 1 Interface connector, individual 1 Screw M6 x 16, individual 1 Sliding nut M6, individual 1 Glide bar, individual, 2 m section 1 C-profile, individual
0,06 kg 0,03 kg
82.79 92.52.
0,60 kg 0,90 kg/m
Part No. 971.30.SL Part No. 971.31.SL Part No. 960.30. 150 Part No. 971.80
page 9.16
Part No. 971.30.SLA
9.24
HRi 2 x ha
System E6
ha

2500.02.200.0
* * 960.30.150 960.30.150
971.30.SL 971.31.SL
255
255.03.200.0
* 960.30.150
E6.29/R6.29
E6.29.030.100.0
* * * 960.30.150 960.30.175 960.30.175
R48
48.050.100.0
* * 960.30.150 960.30.175
BRi
[mm] .02 .03 .05 .07 45 58 77 97
BRi
[mm] .03 .05 .07 58 77 97
BRi
[mm] .030 50 .040 60 .050 70 .060 80 .070 90
BRi
[mm] .025 40 .050 65 .075 90
960.30.125 960.30.175 960.30.150 960.30.200
960.30.125 960.30.175 960.30.150 960.30.200
960.30.150 960.30.200
.10 123 960.30.175 960.30.225
960.30.150 960.30.175 960.30.150 960.30.200
.100 115 960.30.175 960.30.225 .130 145 960.30.200 960.30.250
.09 109 960.30.175 960.30.225 .10 123 960.30.175 960.30.225 .12 145 960.30.200 960.30.250
.080 100 960.30.150 960.30.200 .090 110 960.30.175 960.30.225 .100 120 960.30.175 960.30.225 .110 130 960.30.200 960.30.225 .120 140 960.30.200 960.30.250
*upon request
"Heavy Duty" Version | Installation set Part No. 971.50

34
Components, trough "Heavy Duty": aluminum, 2 m Glide bar, plastic, 2 m (without glide strips on request) galvanized Screw M6 x 20 Sliding nut M6
Trough side parts, Glide strips, plastic 2 m C-profile, steel
Optional: Silencer profile, rubber Heavy duty bracket, aluminum = Guide trough
Components, installation set "Heavy Duty":
M6 x 20
= Glide bar Note: Dimensions similar to Basic version! Exception: Heavy duty bracket, see drawing Insert for the installation set "Heavy-Duty": 971.50.XXX instead of 960.30.XXX on the right column "attached outwards" = Installation set "Heavy duty" = C-profile
"Heavy Duty" installation set Part No. 971.50. 150
9.25
972.02.30.SL 972.02.31SL For the following igus Series

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
igus e-chainsystems
System E4 E4.28/R4.28 220/R760 E6.35

kg
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Bi

Bottom clamp attached optionally inwards or outwards M6 x16
42
ha
System E6
27
12
ha = e-chain outer height HRi = Inner trough height HRa = Outer trough height BRi = Inner trough width depends on dim. Ba BRa = Outer trough width
4,9
18
right page
HRi 2 ha BRi Ba + 4
Fax
Screw M6 x16

Complete guide trough sets - description Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section 1 Installation set "Basic" without C-profile 1 Installation set "Basic" with C-profile Part No. Weight Set of 2 trough side parts, incl. glide strips, without glide bars, 2 m section 972.02.30.SL 6,00 kg 972.02.31.SL 7,40 kg 960.30 960.30. 75.01 75.67.H 75.40 75.60
MAT 0040209 MAT 0040057
0,06 kg
51147 Cologne

igus GmbH
0,06 kg 0,03 kg
82.79 92.52.
0,60 kg 0,90 kg/m
Part No. 972.02.30.SL Part No. 972.02.31.SL Part No. Part No. 960.30. 175 972.82
page 9.16
9.26

Lengths of C-profile for Basic version - Bottom clamp attached optionally inwards or outwards E4.28/R4.28
E4.28.070.250.0
* 960.30.175
972.02.30.SL 972.02.31SL
220/R760
220.070.250.0
* 960.30.175
E6.35
E6.35.100.063.0
* * 960.30.150 960.30.175
BRi
[mm] .040 64 .050 74 .062 86 .070 94 .075 99
BRi
[mm] .040 64 .050 74 .062 86 .070 94 .075 99
BRi
[mm] .030 54 .040 64 .050 74 .060 84 .070 94
960.30.125 960.30.175 960.30.150 960.30.200 960.30.150 960.30.200 960.30.150 960.30.200
960.30.125 960.30.175 960.30.150 960.30.200 960.30.150 960.30.200 960.30.150 960.30.200
960.30.125 960.30.175 960.30.150 960.30.200 960.30.150 960.30.200
.087 111 960.30.175 960.30.225 .100 124 960.30.175 960.30.225 .125 149 960.30.200 960.30.250 .150 174 960.30.225 960.30.275 .175 199 960.30.250 960.30.300 .200 224 960.30.275 960.30.325 .225 249 960.30.300 960.30.350 .250 274 960.30.325 960.30.375 .275 299 960.30.350 960.30.400 .300 324 960.30.375 960.30.425
.087 111 960.30.175 960.30.225 .100 124 960.30.175 960.30.225 .125 149 960.30.200 960.30.250 .150 174 960.30.225 960.30.275 .175 199 960.30.250 960.30.300 .200 224 960.30.275 960.30.325 .225 249 960.30.300 960.30.350 .250 274 960.30.325 960.30.375 .275 299 960.30.350 960.30.400 .300 324 960.30.375 960.30.425
.080 104 960.30.150 960.30.200 .090 114 960.30.175 960.30.225 .100 124 960.30.175 960.30.225 .110 134 960.30.200 960.30.250 .120 144 960.30.200 960.30.250
*upon request

34
Optional: Silencer profile, rubber Heavy duty bracket, aluminum = Fhrungsrinnen-Set
M6 x 20
= Gleitschiene Note: Dimensions similar to Basic version! Exception: Heavy duty bracket, see drawing Insert for the installation set "Heavy-Duty": 972.50.XXX instead of 960.30.XXX on the right column "attached outwards" = Montageset "Heavy duty" = C-Profil
9.27
Art. Nr. 972.30.SL | 972.31.SL | Trough height: 117 mm

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
igus e-chainsystems
System E4 E4.32/H4.32/R4.32 280/290/R770 System E6 E6.40/R6.40

kg
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

M6 x16
54
ha
2828/2928/R7728
27
Bi

12
4,9
18
right page
HRi 2 ha BRi Ba + 4
Fax
Screw M6 x16

MAT 0040209 MAT 0040057
51147 Cologne

igus GmbH
0,06 kg 0,03 kg
82.79 92.52.
0,60 kg 0,90 kg/m
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m guide trough without glide bar (8 x 2 m sections) Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets "Basic"
Part No. Part No.
972.30.SL 972.31.SL
page 9.16
9.28

Lengths of C-profile for Basic version - Bottom clamp attached optionally inwards or outwards E4.32/H4.32/R4.32
E4.32.05.200.0
960.30.125 960.30.175 960.30.150 960.30.200
972.30.SL 972.31.SL
280/290/R770
280.05.200.0
960.30.125 960.30.175 960.30.150 960.30.200
2828/2928/R7728
2828.05.200.0
960.30.125 960.30.175 960.30.150 960.30.200
E6.40/R6.40
E6.40.040.063.0
* 960.30.175
BRi
[mm] .05 .06 77 95
BRi
[mm] .05 .06 77 95
BRi
[mm] .05 .06 78 96
BRi
[mm] .040 64 .050 74 .062 86 .070 94 .075 99
960.30.125 960.30.175 960.30.150 960.30.200 960.30.150 960.30.200 960.30.150 960.30.200
.07 102 960.30.150 960.30.200 .087 114 960.30.175 960.30.225 .10 127 960.30.175 960.30.225 .11 135 960.30.200 960.30.250 .112 140 960.30.200 960.30.250 .12 152 960.30.200 960.30.250 .137 165 960.30.225 960.30.275 .15 177 960.30.225 960.30.275 .162 190 960.30.250 960.30.300 .17 195 960.30.250 960.30.300 .18 202 960.30.250 960.30.300 .187 215 960.30.275 960.30.325 .20 227 960.30.275 960.30.325 .212 240 960.30.300 960.30.350 .23 252 960.30.300 960.30.350 .237 265 960.30.325 960.30.375 .25 277 960.30.325 960.30.375 .262 290 960.30.350 960.30.400 .28 302 960.30.350 960.30.400 .29 315 960.30.375 960.30.425 .30 327 960.30.375 960.30.425 .312 340 960.30.400 960.30.450 .325 352 960.30.400 960.30.450 .337 365 960.30.425 960.30.475 .350 377 960.30.425 960.30.475 .362 390 960.30.450 960.30.500 .375 402 960.30.450 960.30.500 .387 415 960.30.475 960.30.525 .400 427 960.30.475 960.30.525
.07 102 960.30.150 960.30.200 .087 114 960.30.175 960.30.225 .10 127 960.30.175 960.30.225 .11 135 960.30.200 960.30.250 .112 140 960.30.200 960.30.250 .12 152 960.30.200 960.30.250 .137 165 960.30.225 960.30.275 .15 177 960.30.225 960.30.275 .162 190 960.30.250 960.30.300 .17 195 960.30.250 960.30.300 .18 202 960.30.250 960.30.300 .187 215 960.30.275 960.30.325 .20 227 960.30.275 960.30.325 .212 240 960.30.300 960.30.350 .23 252 960.30.300 960.30.350 .237 265 960.30.325 960.30.375 .25 277 960.30.325 960.30.375 .262 290 960.30.350 960.30.400 .28 302 960.30.350 960.30.400 .29 315 960.30.375 960.30.425 .30 327 960.30.375 960.30.425 .312 340 960.30.400 960.30.450 .325 352 960.30.400 960.30.450 .337 365 960.30.425 960.30.475 .350 377 960.30.425 960.30.475 .362 390 960.30.450 960.30.500 .375 402 960.30.450 960.30.500 .387 415 960.30.475 960.30.525 .400 427 960.30.475 960.30.525
.07 103 960.30.150 960.30.200 .087 115 960.30.175 960.30.225 .10 128 960.30.175 960.30.225 .11 136 960.30.200 960.30.225 .112 141 960.30.200 960.30.250 .12 153 960.30.200 960.30.250 .137 166 960.30.225 960.30.275 .15 178 960.30.225 960.30.275 .162 191 960.30.250 960.30.300 .17 196 960.30.250 960.30.300 .18 203 960.30.250 960.30.300 .187 216 960.30.275 960.30.325 .20 228 960.30.275 960.30.325 .212 241 960.30.300 960.30.350 .23 253 960.30.300 960.30.350 .237 266 960.30.325 960.30.375 .25 278 960.30.325 960.30.375 .262 291 960.30.350 960.30.400 .28 303 960.30.350 960.30.400 .29 316 960.30.375 960.30.425 .30 328 960.30.375 960.30.425 .312 341 960.30.400 960.30.450 .325 353 960.30.400 960.30.450 .337 366 960.30.425 960.30.475 .350 378 960.30.425 960.30.475 .362 391 960.30.450 960.30.500 .375 403 960.30.450 960.30.500 .387 416 960.30.475 960.30.525 .400 428 960.30.475 960.30.525
.087 111 960.30.175 960.30.225 .100 124 960.30.175 960.30.225 .125 149 960.30.200 960.30.250 .150 174 960.30.225 960.30.275 .175 199 960.30.250 960.30.300 .200 224 960.30.275 960.30.325 .225 249 960.30.300 960.30.350 .250 274 960.30.325 960.30.375 .275 299 960.30.350 960.30.400 .300 324 960.30.375 960.30.425
*upon request

34
Optional: Silencer profile, rubber Heavy duty bracket, aluminum = Guide trough = Glide bar
M6 x 20
Note: Dimensions similar to Basic version! Exception: Heavy duty bracket, see drawing Insert for the installation set "Heavy-Duty": 972.50.XXX instead of 960.30.XXX on the right column "attached outwards"
= Installation set "Heavy duty" = C-profile
9.29

BRa 31 22 BRi Ba + 4 Ba Bi 2 11
igus e-chainsystems
System E2 2700 System E2 e-tubes E2 medium classic 27 classic

kg
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

M6 x16
50
ha
R58
27
Bi

12
4,9
18
right page
HRi 2 ha BRi Ba + 4
Fax
Screw M6 x16

MAT 0040209 MAT 0040057
51147 Cologne

igus GmbH
0,06 kg 0,03 kg
82.79 92.52.
0,60 kg 0,90 kg/m
Supplement Part No. with the indicated C-profile-length-index. Example : 960.30. 150
Part No. Part No.
972.30.SL 972.32.SL
page 9.16
9.30

2700.05.200.0
* 960.30.175
972.30.SL 972.32.SL
R58
58.075.200.0
* 960.30.175
BRi
[mm] .05 .06 .07 70 85 95
BRi
[mm] .050 70 .075 95
960.30.150 960.30.200 960.30.150 960.30.200
960.30.150 960.30.200
.100 120 960.30.175 960.30.225 .125 145 960.30.200 960.30.250 .150 170 960.30.225 960.30.275 .175 195 960.30.250 960.30.300 .200 220 960.30.275 960.30.325
.09 110 960.30.175 960.30.225 .10 120 960.30.175 960.30.225 .12 145 960.30.200 960.30.250 .15 170 960.30.225 960.30.275 .17 198 960.30.250 960.30.300
*upon request
"Heavy Duty" Version | Installation set Part No. Nr. 972.50

34
M6 x 20
9.31

BRa 41 28 BRi Ba + 4 Ba Bi 2 11
igus e-chainsystems
System E2 3500 System E2 e-tubes System E4 E4.42/H4.42/R4.42

HRi 2 x ha ha
R68
380/390/R780 3838/3938/R7838 System E6 E6.52/R6.52 350 classic Bottom clamp attached optionally inwards or outwards
64
E2 medium classic
45
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
M8 x20
18,4
Ba = Outer e-chain width Bi = Inner e-chain width

HRi = Inner trough height HRa = Outer trough height BRi = Inner trough width depends on dim. Ba BRa = Outer trough width Components, trough "Basic": Glide bar, plastic, 2 m request) set "Basic": Screw M8 x 20 Trough side parts, aluminum, 2 m Components, installation C-profile, steel galvanized Glide strips, plastic, 2 m (without glide strips on Length of the C-profile according to dimension BRi - Length of C-profile see right page
Fax
HRi 2 ha BRi Ba + 4

Complete guide trough sets - description Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section 1 Installation set "Basic" without C-profile 1 Installation set "Basic" with C-profile Part No. 973.31.SL 960.40. 960.40. 75.01 75.68.H 75.50 75.60
MAT 0040445 MAT 0040413
18
kg
51147 Cologne

igus GmbH
0,06 kg 0,04 kg
83.79 92.52.
1,30 kg 0,90 kg/m
Part No. Part No.
973.30.SL 973.31.SL
page 9.16
9.32
HRa = 144

3500.050.200.0
* * 960.40.200 960.40.225
973.30.SL 973.31.SL
E4.42/H4.42/R4.42
E4.42.05.200.0
* * * 960.40.200 960.40.225 960.40.225
380/390/R780
380.05.200.0
* * * 960.40.200 960.40.225 960.40.225
3838/3938/R7838
3838.05.200.0
* * * 960.40.200 960.40.225 960.40.225
E6.52/R6.52
E6.52.040.200.0
* * * * * * 960.40.200 960.40.200 960.40.225 960.40.225 960.40.225 960.40.250
BRi
[mm] .050 74 .075 99
BRi
[mm] .05 .06 80 98
BRi
[mm] .05 .06 80 98
BRi
[mm] .05 .06 81 99
BRi
[mm] .040 68 .050 78 .062 90 .070 98 .075 103 .087 115
.100 124 960.40.175 960.40.250 .115 139 960.40.200 960.40.275 .125 149 960.40.200 960.40.275 .150 174 960.40.225 960.40.300 .175 199 960.40.250 960.40.325 .200 224 960.40.275 960.40.350 .225 249 960.40.300 960.40.375 .250 274 960.40.325 960.40.400
.07 105
.07 105
.07 106
.087 118 960.40.175 960.40.250 .10 130 960.40.200 960.40.250 .11 138 960.40.200 960.40.275 .112 143 960.40.200 960.40.275 .12 155 960.40.225 960.40.275 .137 168 960.40.225 960.40.300 .15 180 960.40.250 960.40.300 .162 193 960.40.250 960.40.325 .17 198 960.40.250 960.40.325 .18 205 960.40.275 960.40.325 .187 218 960.40.275 960.40.350
.087 118 960.40.175 960.40.250 .10 130 960.40.200 960.40.250 .11 138 960.40.200 960.40.275 .112 143 960.40.200 960.40.275 .12 155 960.40.225 960.40.275 .137 168 960.40.225 960.40.300 .15 180 960.40.250 960.40.300 .162 193 960.40.250 960.40.325 .17 198 960.40.250 960.40.325 .18 205 960.40.275 960.40.325 .187 218 960.40.275 960.40.350 .20 230 960.40.300 960.40.350 .212 243 960.40.300 960.40.375 .23 255 960.40.325 960.40.375 .237 268 960.40.325 960.40.400 .25 280 960.40.350 960.40.400 .262 293 960.40.350 960.40.425 .28 305 960.40.375 960.40.425 .29 318 960.40.375 960.40.450 .30 330 960.40.400 960.40.450 .312 343 960.40.400 960.40.475 .325 355 960.40.425 960.40.475 .337 368 960.40.425 960.40.500 .350 380 960.40.450 960.40.500 .362 393 960.40.450 960.40.525 .375 406 960.40.475 960.40.525 .387 418 960.40.475 960.40.550 .400 430 960.40.500 960.40.550
.087 119 960.40.175 960.40.250 .10 131 960.40.200 960.40.250 .11 139 960.40.200 960.40.275 .112 144 960.40.200 960.40.275 .12 156 960.40.225 960.40.275 .137 169 960.40.225 960.40.300 .15 181 960.40.250 960.40.300 .162 194 960.40.250 960.40.325 .17 199 960.40.250 960.40.325 .18 206 960.40.275 960.40.325 .187 219 960.40.275 960.40.350 .20 231 960.40.300 960.40.350 .212 244 960.40.300 960.40.375 .23 256 960.40.325 960.40.375 .237 269 960.40.325 960.40.400 .25 281 960.40.350 960.40.400 .262 294 960.40.350 960.40.425 .28 306 960.40.375 960.40.425 .29 319 960.40.375 960.40.450 .30 331 960.40.400 960.40.450 .312 344 960.40.400 960.40.475 .325 356 960.40.425 960.40.475 .337 369 960.40.425 960.40.500 .350 381 960.40.450 960.40.500 .362 394 960.40.450 960.40.525 .375 406 960.40.475 960.40.525 .387 419 960.40.475 960.40.550 .400 431 960.40.500 960.40.550
.100 128 960.40.175 960.40.250 .125 153 960.40.200 960.40.275 .150 178 960.40.225 960.40.300 .175 203 960.40.250 960.40.325 .200 228 960.40.275 960.40.350 .225 253 960.40.300 960.40.375 .250 278 960.40.325 960.40.400 .275 303 960.40.350 960.40.425 .300 328 960.40.375 960.40.450
R68
68.050.200.0
* * 960.40.200 960.40.225
.20 230 960.40.300 960.40.350 .212 243 960.40.300 960.40.375 .23 255 960.40.325 960.40.375
BRi
[mm] .050 72 .075 97
.237 268 960.40.325 960.40.400 .25 280 960.40.350 960.40.400 .262 293 960.40.350 960.40.425 .28 305 960.40.375 960.40.425 .29 318 960.40.375 960.40.450 .30 330 960.40.400 960.40.450 .312 343 960.40.400 960.40.475 .325 355 960.40.425 960.40.475 .337 368 960.40.425 960.40.500 .350 380 960.40.450 960.40.500 .362 393 960.40.450 960.40.525 .375 406 960.40.475 960.40.525 .387 418 960.40.475 960.40.550 .400 430 960.40.500 960.40.550
.100 122 960.40.175 960.40.250 .115 137 960.40.200 960.40.275 .125 147 960.40.200 960.40.275 .150 172 960.40.225 960.40.300 .175 197 960.40.250 960.40.325 .200 222 960.40.275 960.40.350 .225 247 960.40.300 960.40.375 .250 272 960.40.325 960.40.400
*upon request

45
M8 x 25
"Heavy Duty" installation set Part No 973.50. 175
9.33

BRa 41 29 BRi Ba + 4 Ba Bi 2 11,5
igus e-chainsystems
System E4 E4.56/H4.56/R4.56 400/410/R880 14040/14140/R18840 14240/14340

HRi 2 x ha
ha
4040/4140/R8840
System E6 E6.62
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba = Outer e-chain width Bi = Inner e-chain width

M8 x20
84
45
18,4
18
right page
HRi 2 ha BRi Ba + 4
Fax
Screw M8 x 20

MAT 0040445 MAT 0040413
kg
51147 Cologne

igus GmbH
0,06 kg 0,04 kg
83.79 92.52.
1,30 kg 0,90 kg/m
Part No. Part No.
974.30.SL 974.31.SL
page 9.16
9.34
HRa = 184

Lengths of C-profile for Basic version - Bottom clamp attached optionally inwards or outwards
E4.56/H4.56/R4.56 400/410/R880
E4.56.05.200.0
* * * 960.50.225 960.50.225 960.50.250
974.30.SL 974.31.SL
4040/4140/R8840 14040/14140/R18840 14240/14340

4040.05.200.0
* * * 960.50.225 960.50.225 960.50.250
E6.62
E6.62.05.200.0
* * * 960.50.225 960.50.225 960.50.250
400.05.200.0
* * * 960.50.225 960.50.225 960.50.250
14040.05.200.0
* * * 960.50.200 960.50.225 960.50.225
14240.05.200.0
* * * 960.50.200 960.50.225 960.50.225
BRi
[mm]
BRi
[mm]
BRi
[mm]
BRi
[mm]
BRi
[mm]
BRi
[mm]
.05 88 .06 103 .07 113
.05 88 .06 103 .07 113
.05 90 .06 105 .07 115
.05 80 .06 95 .07 105
05 80 .06 98 .07 105
05 90 .06 108 .07 115
.08 125 960.50.175 960.50.250 .10 138 960.50.200 960.50.275 .11 151 960.50.200 960.50.275 .12 163 960.50.225 960.50.300 .13 176 960.50.225 960.50.300 .15 188 960.50.250 960.50.325 .16 201 960.50.250 960.50.325 .17 213 960.50.275 960.50.350 .18 226 960.50.275 960.50.350 .20 238 960.50.300 960.50.375 .21.251 960.50.300 960.50.375 .22 263 960.50.325 960.50.400 .23 276 960.50.325 960.50.400 .25 288 960.50.350 960.50.425 .26 301 960.50.350 960.50.425 .27 313 960.50.375 960.50.450 .28 326 960.50.375 960.50.450 .30 338 960.50.400 960.50.475 .31 351 960.50.400 960.50.475 .32 363 960.50.425 960.50.500 .33 376 960.50.425 960.50.500 .35 388 960.50.450 960.50.525 .36 401 960.50.450 960.50.525 .37 413 960.50.475 960.50.550 .38 426 960.50.475 960.50.550 .40 438 960.50.500 960.50.575 .41 451 960.50.500 960.50.575 .42 463 960.50.525 960.50.600 .43 476 960.50.525 960.50.600 .45 488 960.50.550 960.50.625 .46 501 960.50.550 960.50.625 .47 513 960.50.575 960.50.650 .48 526 960.50.575 960.50.650 .50 538 960.50.600 960.50.675 .51 551 960.50.600 960.50.675 .52 563 960.50.625 960.50.700 .53 576 960.50.625 960.50.700 .55 588 960.50.650 960.50.725 .60 638 960.50.700 960.50.775
.08 125 960.50.175 960.50.250 .10 138 960.50.200 960.50.275 .11 151 960.50.200 960.50.275 .12 163 960.50.225 960.50.300 .13 176 960.50.225 960.50.300 .15 188 960.50.250 960.50.325 .16 201 960.50.250 960.50.325 .17 213 960.50.275 960.50.350 .18 226 960.50.275 960.50.350 .20 238 960.50.300 960.50.375 .21.251 960.50.300 960.50.375 .22 263 960.50.325 960.50.400 .23 276 960.50.325 960.50.400 .25 288 960.50.350 960.50.425 .26 301 960.50.350 960.50.425 .27 313 960.50.375 960.50.450 .28 326 960.50.375 960.50.450 .30 338 960.50.400 960.50.475 .31 351 960.50.400 960.50.475 .32 363 960.50.425 960.50.500 .33 376 960.50.425 960.50.500 .35 388 960.50.450 960.50.525 .36 401 960.50.450 960.50.525 .37 413 960.50.475 960.50.550 .38 426 960.50.475 960.50.550 .40 438 960.50.500 960.50.575 .41 451 960.50.500 960.50.575 .42 463 960.50.525 960.50.600 .43 476 960.50.525 960.50.600 .45 488 960.50.550 960.50.625 .46 501 960.50.550 960.50.625 .47 513 960.50.575 960.50.650 .48 526 960.50.575 960.50.650 .50 538 960.50.600 960.50.675 .51 551 960.50.600 960.50.675 .52 563 960.50.625 960.50.700 .53 576 960.50.625 960.50.700 .55 588 960.50.650 960.50.725 .60 638 960.50.700 960.50.775
.08 127 960.50.175 960.50.250 .10 140 960.50.200 960.50.275 .11 153 960.50.200 960.50.275 .12 165 960.50.225 960.50.300 .13 178 960.50.225 960.50.300 .15 190 960.50.250 960.50.325 .16 203 960.50.250 960.50.325 .17 215 960.50.275 960.50.350 .18 228 960.50.275 960.50.350 .20 240 960.50.300 960.50.375 .21 253 960.50.300 960.50.375 .22 265 960.50.325 960.50.400 .23 278 960.50.325 960.50.400 .25 290 960.50.350 960.50.425 .26 303 960.50.350 960.50.425 .27 315 960.50.375 960.50.450 .28 328 960.50.375 960.50.450 .30 340 960.50.400 960.50.475 .31 353 960.50.400 960.50.475 .32 365 960.50.425 960.50.500 .33 378 960.50.425 960.50.500 .35 390 960.50.450 960.50.525 .36 403 960.50.450 960.50.525 .37 415 960.50.475 960.50.550 .38 428 960.50.475 960.50.550 .40 440 960.50.500 960.50.575 .41 453 960.50.500 960.50.575 .42 465 960.50.525 960.50.600 .43 478 960.50.525 960.50.600 .45 490 960.50.550 960.50.625 .46 503 960.50.550 960.50.625 .47 515 960.50.575 960.50.650 .48 528 960.50.575 960.50.650 .50 540 960.50.600 960.50.675 .51 553 960.50.600 960.50.675 .52 565 960.50.625 960.50.700 .53 578 960.50.625 960.50.700 .55 590 960.50.650 960.50.725 .60 640 960.50.700 960.50.775
.08 117 960.50.175 960.50.225 .10 130 960.50.200 960.50.250 .11 143 960.50.200 960.50.275 .12 155 960.50.225 960.50.275 .13 168 960.50.225 960.50.300 .15 180 960.50.250 960.50.300 .16 193 960.50.250 960.50.325 .17 205 960.50.275 960.50.325 .18 218 960.50.275 960.50.350 .20 230 960.50.300 960.50.350 .21 243 960.50.300 960.50.375 .22 255 960.50.325 960.50.375 .23 268 960.50.325 960.50.400 .25 280 960.50.350 960.50.400 .26 293 960.50.350 960.50.425 .27 305 960.50.375 960.50.425 .28 318 960.50.375 960.50.450 .30 330 960.50.400 960.50.450 .31 343 960.50.400 960.50.475 .32 355 960.50.425 960.50.475 .33 368 960.50.425 960.50.500 .35 380 960.50.450 960.50.500 .36 393 960.50.450 960.50.525 .37 405 960.50.475 960.50.525 .38 418 960.50.475 960.50.550 .40 430 960.50.500 960.50.550 .41 443 960.50.500 960.50.575 .42 455 960.50.525 960.50.575 .43 468 960.50.525 960.50.600 .45 480 960.50.550 960.50.600 .46 493 960.50.550 960.50.625 .47 505 960.50.575 960.50.625 .48 518 960.50.575 960.50.650 .50 530 960.50.600 960.50.650 .51 543 960.50.600 960.50.675 .52 555 960.50.625 960.50.675 .53 568 960.50.625 960.50.700 .55 580 960.50.650 960.50.700 .60 630 960.50.700 960.50.750
.087118 960.50.175 960.50.250 .10 130 960.50.200 960.50.250 .11 138 960.50.200 960.50.275 .112143 960.50.200 960.50.275 .12 155 960.50.225 960.50.275 .137168 960.50.225 960.50.300 .15 180 960.50.250 960.50.300 .162193 960.50.250 960.50.325 .17 198 960.50.250 960.50.325 .18 205 960.50.275 960.50.325 .187218 960.50.275 960.50.350 .20 230 960.50.300 960.50.350 .212243 960.50.300 960.50.375 .23 255 960.50.325 960.50.375 .237268 960.50.325 960.50.400 .25 280 960.50.350 960.50.400 .262293 960.50.350 960.50.425 .28 305 960.50.375 960.50.425 .29 318 960.50.375 960.50.450 .30 330 960.50.400 960.50.450 .312343 960.50.400 960.50.475 .325355 960.50.425 960.50.475 .337368 960.50.425 960.50.500 .350380 960.50.450 960.50.500 .362393 960.50.450 960.50.525 .375405 960.50.475 960.50.525 .387418 960.50.475 960.50.550 .400430 960.50.500 960.50.550
.087127 960.50.175 960.50.250 .10 140 960.50.200 960.50.275 .11 148 960.50.200 960.50.275 .112152 960.50.200 960.50.275 .12 165 960.50.225 960.50.300 .137177 960.50.225 960.50.300 .15 190 960.50.250 960.50.325 .162202 960.50.250 960.50.325 .17 208 960.50.275 960.50.325 .18 215 960.50.275 960.50.350 .187227 960.50.275 960.50.350 .20 240 960.50.300 960.50.375 .212252 960.50.300 960.50.375 .23 265 960.50.325 960.50.400 .237277 960.50.325 960.50.400 .25 290 960.50.350 960.50.425 .262302 960.50.350 960.50.425 .28 315 960.50.375 960.50.450 .29 327 960.50.375 960.50.450 .30 340 960.50.400 960.50.475 .312352 960.50.400 960.50.475 .325365 960.50.425 960.50.500 .337377 960.50.425 960.50.500 .350390 960.50.450 960.50.525 .362402 960.50.450 960.50.525 .375415 960.50.475 960.50.550 .387427 960.50.475 960.50.550 .400440 960.50.500 960.50.575
*upon request

45
Trough side parts, Glide strips, plastic 2 m C-profile, steel = Guide trough = Glide bar = Installation set "Heavy duty" = C-profile
Optional: Silencer profile, rubber Heavy duty bracket, aluminum
M8 x 25
9.35
974.30.SL 974.31.SL HD
Aluminum "SuperTrough" | Heavy-Duty Version

BRa
For the following igus Series
45 29
BRi Ba + 4 Ba Bi
11,5
igus e-chainsystems
System E4 4040HD/R8840HD
ha
2
We especially recommend for the igus E4/4 series 4040 HD
(Heavy Duty) this trough system.

HRi 2 x ha
Structurally identical with trough 974.30.SL yet with special HDinstallation set, suitable for ambitious applications.
84
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
M8 x 25 M8 x 25
18,4
Bi

18
right page
Components, trough "Heavy Duty":
Trough side parts, aluminum, 2 Components, installation Sliding nut M8 Heavy
HRi 2 ha BRi Ba + 4
= Guide trough = Glide bar = Installation set = C-profile
Glide bar, plastic, 2 m
on request)
Optional: Silencer profile, rubber C-profile, steel galvanized Screw M8 x 25
Fax
set "Heavy Duty":
duty bracket, aluminum
Heavy Duty version: Aluminum "SuperTrough" components

Complete guide trough sets - description Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section 1 Installation set "Heavy Duty" without C-profile 1 Installation set "Heavy Duty" with C-profile Single parts - description Part No. 974.31.SL 974.50 974.50. 75.01 75.68.H
MAT 0040445 MAT 0040413
kg kg
igus GmbH
51147 Cologne
Calculation - travel center mounted

Half travel length, rounded down to full 2 m sections = X m guide trough length without glide bars + X m guide trough length with glide bars + installation sets (number of trough pieces + 1)
1 Glide strip, individual, 2 m section 1 Silencer profile, rubber, individual, 2 m section 1 Screw M8 x 25, individual 1 Sliding nut M8, individual 1 Glide bar, individual, 2 m section 1 C-profile, individual
0,06 kg
83.79 92.52.
1,30 kg 0,90 kg/m
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Supplement Part No. with the indicated C-profile-length-index. Example: 974.50. 200 C-profile length-index for your chosen trough inner width BRi see table on the right or the respective page for chosen series
Order text: 16 m guide trough without glide bar (8 x 2 m sections) Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Heavy Duty" complete (guide trough-sets + 1) Order text: 17 installation sets "Heavy Duty" Option: For an additional noise dampening with silencer profile, please add Index A Example:
Part No. Part No.
974.30.SL 974.31.SL
9.36
HRa = 184

Lengths of C-profile 4040HD/R8840HD
4040HD.05.250.0
974.30.SL 974.31.SL HD
BRi
[mm] .05 108 .06 123 .07 133 .08 146 .10 158 .11 170 .12 183 .13 195 .15 208 .16 220 .17 233 .18 245 .20 258 .21 270 .22 283 .23 295 .25 308 .26 320 .27 333 .28 345 .30 358 .31 370 .32 383 .33 395 .35 408 .36 420 .37 433 .38 445 .40 458 .41 470 .42 483 .43 495 .45 508 .46 520 .47 533 .48 545 .50. 558 .51 570 .52 583 .53 595 .55 608 .60 658
Part No. assembled

974.50.225 974.50.250 974.50.250 974.50.275 974.50.275 974.50.300 974.50.300 974.50.325 974.50.325 974.50.350 974.50.350 974.50.375 974.50.375 974.50.400 974.50.400 974.50.425 974.50.425 974.50.450 974.50.450 974.50.475 974.50.475 974.50.500 974.50.500 974.50.525 974.50.525 974.50.550 974.50.550 974.50.575 974.50.575 974.50.600 974.50.600 974.50.625 974.50.625 974.50.650 974.50.650 974.50.675 974.50.675 974.50.700 974.50.700 974.50.725 974.50.725 974.50.775
9.37

BRa 40 29 BRi Ba + 4 Ba Bi 2 11,5
igus e-chainsystems
System E4 E4.80/H4.80/R4.80 15050/15150/R19850 15250/15350 System E6

ha
5050/5150/R9850
HRi 2 x ha

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba = Outer e-chain width Bi = Inner e-chain width ha = e-chain outer height HRi = Inner trough height HRa = Outer trough height BRi = Inner trough width depends on dim. Ba BRa = Outer trough width

M8 x20
108
51,5
18,4
18
right page
HRi 2 ha BRi Ba + 4
Fax
Screw M8 x 20

MAT 0040445 MAT 0040413
HRa = 236
kg
E6.80
51147 Cologne

igus GmbH
0,06 kg 0,04 kg
83.79 92.52.
1,30 kg 0,90 kg/m
Part No. Part No.
975.30.SL 975.31.SL
page 9.16
9.38

Lengths of C-profile for Basic version - Bottom clamp attached optionally inwards or outwards E4.80/H4.80/R4.80
E4.80.05.200.0
* * * 960.50.225 960.50.250 960.50.250 960.50.275 960.50.275 960.50.300 960.50.300 960.50.325 960.50.325 960.50.350 960.50.350 960.50.375 960.50.375 960.50.400 960.50.400 960.50.425 960.50.425 960.50.450 960.50.450 960.50.475 960.50.475 960.50.500 960.50.500 960.50.525 960.50.525 960.50.550 960.50.550 960.50.575 960.50.575 960.50.600 960.50.600 960.50.625 960.50.625 960.50.650 960.50.650 960.50.675 960.50.675 960.50.700 960.50.700 960.50.725 960.50.725 960.50.775
975.30.SL 975.31.SL
5050/5150/R9850
5050.05.200.0
* * * 960.50.225 960.50.250 960.50.250
15050/15150/R19850 15250/15350
15050.05.200.0
* * * * * 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250
E6.80
E6.80.30.300.0
15250.30.300.0
* * * * * 960.50.200 960.50.225 960.50.225 960.50.250 960.50.250
BRi
[mm] .05 104 .06 119 .07 129
BRi
[mm] .05 104 .06 119 .07 129
BRi
[mm] .05 .06 84 99
BRi
[mm] .05 .06 80 98
.05 104 .06 119 .07 129
* * *
960.50.225 960.50.250 960.50.250
.07 109 .08 121 .10 134
.07 105 .087 118 .10 130
.08 141 960.50.200 .10 154 960.50.225 .11 167 960.50.225 .12 179 960.50.250 .13 192 960.50.250 .15 204 960.50.275 .16 217 960.50.275 .17 229 960.50.300 .18 242 960.50.300 .20 254 960.50.325 .21 267 960.50.325 .22 279 960.50.350 .23 292 960.50.350 .25 304 960.50.375 .26 317 960.50.375 .27 329 960.50.400 .28 342 960.50.400 .30 354 960.50.425 .31 367 960.50.425 .32 379 960.50.450 .33 392 960.50.450 .35 404 960.50.475 .36 417 960.50.475 .37 429 960.50.500 .38 442 960.50.500 .40 454 960.50.525 .41 467 960.50.525 .42 479 960.50.550 .43 492 960.50.550 .45 504 960.50.575 .46 517 960.50.575 .47 529 960.50.600 .48 542 960.50.600 .50 554 960.50.625 .51 567 960.50.625 .52 579 960.50.650 .53 592 960.50.650 .55 604 960.50.675 .60 654 960.50.725
.08 141 960.50.200 960.50.275 .10 154 960.50.225 960.50.275 .11 167 960.50.225 960.50.300 .12 179 960.50.250 960.50.300 .13 192 960.50.250 960.50.325 .15 204 960.50.275 960.50.325 .16 217 960.50.275 960.50.350 .17 229 960.50.300 960.50.350 .18 242 960.50.300 960.50.375 .20 254 960.50.325 960.50.375 .21 267 960.50.325 960.50.400 .22 279 960.50.350 960.50.400 .23 292 960.50.350 960.50.425 .25 304 960.50.375 960.50.425 .26 317 960.50.375 960.50.450 .27 329 960.50.400 960.50.450 .28 342 960.50.400 960.50.475 .30 354 960.50.425 960.50.475 .31 367 960.50.425 960.50.500 .32 379 960.50.450 960.50.500 .33 392 960.50.450 960.50.525 .35 404 960.50.475 960.50.525 .36 417 960.50.475 960.50.550 .37 429 960.50.500 960.50.550 .38 442 960.50.500 960.50.575 .40 454 960.50.525 960.50.575 .41 467 960.50.525 960.50.600 .42 479 960.50.550 960.50.600 .43 492 960.50.550 960.50.625 .45 504 960.50.575 960.50.625 .46 517 960.50.575 960.50.650 .47 529 960.50.600 960.50.650 .48 542 960.50.600 960.50.675 .50 554 960.50.625 960.50.675 .51 567 960.50.625 960.50.700 .52 579 960.50.650 960.50.700 .53 592 960.50.650 960.50.725 .55 604 960.50.675 960.50.725 .60 654 960.50.725 960.50.775
.08 141 960.50.200 960.50.275 .10 154 960.50.225 960.50.275 .11 167 960.50.225 960.50.300 .12 179 960.50.250 960.50.300 .13 192 960.50.250 960.50.325 .15 204 960.50.275 960.50.325 .16 217 960.50.275 960.50.350 .17 229 960.50.300 960.50.350 .18 242 960.50.300 960.50.375 .20 254 960.50.325 960.50.375 .21 267 960.50.325 960.50.400 .22 279 960.50.350 960.50.400 .23 292 960.50.350 960.50.425 .25 304 960.50.375 960.50.425 .26 317 960.50.375 960.50.450 .27 329 960.50.400 960.50.450 .28 342 960.50.400 960.50.475 .30 354 960.50.425 960.50.475 .31 367 960.50.425 960.50.500 .32 379 960.50.450 960.50.500 .33 392 960.50.450 960.50.525 .35 404 960.50.475 960.50.525 .36 417 960.50.475 960.50.550 .37 429 960.50.500 960.50.550 .38 442 960.50.500 960.50.575 .40 454 960.50.525 960.50.575 .41 467 960.50.525 960.50.600 .42 479 960.50.550 960.50.600 .43 492 960.50.550 960.50.625 .45 504 960.50.575 960.50.625 .46 517 960.50.575 960.50.650 .47 529 960.50.600 960.50.650 .48 542 960.50.600 960.50.675 .50 554 960.50.625 960.50.675 .51 567 960.50.625 960.50.700 .52 579 960.50.650 960.50.700 .53 592 960.50.650 960.50.725 .55 604 960.50.675 960.50.725 .60 request *upon654 960.50.725 960.50.775
.11 146 960.50.200 960.50.275 .12 159 960.50.225 960.50.275 .13 171 960.50.225 960.50.300 .15 184 960.50.250 960.50.300 .16 196 960.50.250 960.50.325 .17 209 960.50.275 960.50.325 .18 221 960.50.275 960.50.350 .20 234 960.50.300 960.50.350 .21 246 960.50.300 960.50.375 .22 259 960.50.325 960.50.375 .23 271 960.50.325 960.50.400 .25 284 960.50.350 960.50.400 .26 296 960.50.350 960.50.425 .27 309 960.50.375 960.50.425 .28 321 960.50.375 960.50.450 .30 334 960.50.400 960.50.450 .31 346 960.50.400 960.50.475 .32 359 960.50.425 960.50.475 .33 371 960.50.425 960.50.500 .35 384 960.50.450 960.50.500 .36 396 960.50.450 960.50.525 .37 409 960.50.475 960.50.525 .38 421 960.50.475 960.50.550 .40 434 960.50.500 960.50.550 .41 446 960.50.500 960.50.575 .42 459 960.50.525 960.50.575 .43 471 960.50.525 960.50.600 .45 484 960.50.550 960.50.600 .46 496 960.50.550 960.50.625 .47 509 960.50.575 960.50.625 .48 521 960.50.575 960.50.650 .50 534 960.50.600 960.50.650 .51 546 960.50.600 960.50.675 .52 559 960.50.625 960.50.675 .53 571 960.50.625 960.50.700 .55 584 960.50.650 960.50.700 .60 634 960.50.700 960.50.750
.11 138 960.50.200 960.50.275 .112 143 960.50.200 960.50.275 .12 155 960.50.225 960.50.275 .137 168 960.50.225 960.50.300 .15 180 960.50.250 960.50.300 .162 193 960.50.250 960.50.325 .17 198 960.50.250 960.50.325 .18 205 960.50.275 960.50.325 .187 218 960.50.275 960.50.350 .20 230 960.50.300 960.50.350 .212 243 960.50.300 960.50.375 .23 255 960.50.325 960.50.375 .237 268 960.50.325 960.50.400 .25 280 960.50.350 960.50.400 .262 293 960.50.350 960.50.425 .28 305 960.50.375 960.50.425 .29 318 960.50.375 960.50.450 .30 330 960.50.400 960.50.450 .312 343 960.50.400 960.50.475 .325 355 960.50.425 960.50.475 .337 368 960.50.425 960.50.500 .350 380 960.50.450 960.50.500 .362 393 960.50.450 960.50.525 .375 405 960.50.475 960.50.525 .387 418 960.50.475 960.50.550 .400 430 960.50.500 960.50.550

45
Trough side parts, Glide strips, plastic 2 m C-profile, steel = Guide trough = Glide bar = Installation set "Heavy duty" = C-profile
Optional: Silencer profile, rubber Heavy duty bracket, aluminum
M8 x 25
9.39
975.30.SL 975.31.SL HD

BRa
45 29
BRi Ba + 4 Ba Bi
11,5
igus e-kettensysteme
System E4 5050HD/R9850HD We especially recommend for the igus E4/4 series 5050 HD
(Heavy Duty) this trough system.

HRi 2 x ha
ha
Structurally identical with trough 975.30.SL yet with special HDinstallation set, suitable for ambitious applications.
108
+49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Bi

M8 x 25 M8 x 25
18,4
Length of the C-profile according to dimension BRi - Length of C-profile see Components, trough "Heavy Duty":
18
right page
Trough side parts, aluminum, 2 Components, installation Sliding nut M8 Heavy
HRi 2 ha BRi Ba + 4
Glide bar, plastic, 2 m
on request)
Optional: Silencer profile, rubber C-profile, steel galvanized Screw M8 x 25
Fax
set "Heavy Duty":
Tel.
duty bracket, aluminum
Heavy Duty version: Aluminum "SuperTrough" components

Complete guide trough sets - description Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section 1 Installation set "Heavy Duty" without C-profile Part No. 975.31.SL 975.50 975.50. 75.01 75.68.H
MAT 0040445 MAT 0040413
HRa = 236
kg
igus GmbH
51147 Kln
1 Installation set "Heavy Duty" with C-profile Single parts - description Calculation - travel center mounted
Half travel length, rounded down to full 2 m sections = X m guide trough length without glide bars + X m guide trough length with glide bars + installation sets (number of trough pieces + 1)
1 Glide strip, individual, 2 m section 1 Silencer profile, rubber, individual, 2 m section 1 Screw M8 x 25, individual 1 Sliding nut M8, individual 1 Glide bar, individual, 2 m section 1 C-profile, individual
0,06 kg
83.79 92.52.
1,30 kg 0,90 kg/m
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Supplement Part No. with the indicated C-profile-length-index. Example: 975.50. 200 C-profile length-index for your chosen trough inner width BRi see table on the right or the respective page for chosen series
Order text: 16 m guide trough without glide bar (8 x 2 m sections) Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Heavy Duty" complete (guide trough-sets + 1) Order text: 17 installation sets "Heavy Duty" Option: For an additional noise dampening with silencer profile, please add Index A Example:
Part No. Part No.
975.30.SL 975.31.SL
9.40

Lengths of C-profile 5050HD/R9850HD
5050HD.30.300.0
975.30.SL 975.31.SL HD
BRi
[mm] .05 114 .06 129 .07 139 .08 152 .10 164 .11 176 .12 189 .13 201 .15 214 .16 226 .17 239 .18 251 .20 264 .21 276 .22 289 .23 301 .25 314 .26 326 .27 339 .28 351 .30 364 .31 376 .32 389 .33 401 .35 414 .36 426 .37 439 .38 451 .40 464 .41 476 .42 489 .43 501 .45 514 .46 526 .47 539 .48 551 .50 564 .51 576 .52 589 .53 601 .55 614 .60 664
Part No. assembled

975.50.250 975.50.250 975.50.275 975.50.275 975.50.300 975.50.300 975.50.325 975.50.325 975.50.350 975.50.350 975.50.375 975.50.375 975.50.400 975.50.400 975.50.425 975.50.425 975.50.450 975.50.450 975.50.475 975.50.475 975.50.500 975.50.500 975.50.525 975.50.525 975.50.550 975.50.550 975.50.575 975.50.575 975.50.600 975.50.600 975.50.625 975.50.625 975.50.650 975.50.650 975.50.675 975.50.675 975.50.700 975.50.700 975.50.725 975.50.725 975.50.750 975.50.800
9.41
Steel Guide Troughs

9.42
Steel Guide Troughs | "Heavy Duty"

Steel guide trough - very stable and rugged for heavy duty applications
If the igus installation sets are used, the guide troughs are particularly
easy to assemble. All the steel guide troughs are constructed according to the same basic principle. On the following pages, you will find information about dimensions, weights and accessories according to the trough size. You will find all necessary design data to stipulate the assembly width on. All sizes use a common C-profile on which the guide parts are assembled. The assembly brackets used vary in height only. Easy assembly with installation set Big range, two piece design, adjustable to e-chain width
Available in galvanized steel and stainless steel Glide bar made of PE
Trough joint
40 10 20
M10
Side view of trough joint. All the dimensions, apart from the height, apply to all sizes Installation set for joint and attachment surface connections secure connection without misalignment and without welding
C-profile drilling pattern
20
25
16
4,5
17
10,5
1,750,1 18
Length of C-Profile
35
Normally galvanized version - Part No. 92.52. XX / Stainless steel version - Part No. 92.52. XX .E Tolerance of c-profile lengths -5 mm possible
www.igus.eu/en/steeltrough
9.43
Steel guide troughs
92.30 92.31 For the following igus Series

igus e-chainsystems
System E2 2500 255 System E6
HRi 2 ha
HRa = 70
E6.29/R6.29 E2 medium classic 250 classic

2 4
20
FL 40 x 4
ha
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
34
38 24
12 9

11
18
Fixed end module Quick installation of the mounting brackets due to the prepared bores page 9.62 Ba = Outer e-chain width
26
right page
Steel Guide Trough components - Sets and single parts

Complete guide trough sets - description Set of 2 trough side parts without glide bars, 2 m section Set of 2 trough side parts with glide bars, 2 m section 1 Installation set with C-profile 1 Installation set without C-profile Single parts - description 1 glide bar, individual, each 2 m 1 glide bar, individual, each 2 m + 11 screw sets 11 screw sets for 2 m sections 1 Clamping bracket, individual 1 Countersunk-head screw M6 x 14, individual 1 Hexagon nut M6, individual 1 Hexagon-head screw M10 x 16, individual 1 Glide nut M10, individual 1 C-profile, individual C-profile-length-index for your chosen trough inner width BRi 92.01 92.20 92.21 92.51 92.53 92.54 92.55 92.56 92.52. right table 0,90 kg/m 0,75 kg 0,98 kg 0,23 kg 0,12 kg Part No. 92.30 92.31 92.50. 92.50 0,34 kg Weight 7,60 kg 9,60 kg
kg
Bi ha
= e-chain outer height
Fax
HRi = Inner trough height HRa = Outer trough height BRi = Inner trough width depends on dim. Ba BRa = Outer trough width nMon = Number of installation sets (left/right) nRi = Number of trough sets (left/right)
51147 Cologne
igus GmbH
HRi 2 ha BRi Ba + 5
Supplement Part No. with the indicated C-profile-length-index. Example: 92.50. 175 Trough side parts also available in stainless steel. Please add index "E" to the Part No. 92.30.E
Principle sketch: Number of installation sets which have to be installed
nMon = nRi + 1
nRi x 2000 mm
Calculation - travel center mounted Half travel length, rounded down to full 2 m sections = X m guide trough length without glide bars + X m guide trough length with glide bars + installation sets (number of trough pieces + 1)
Guide trough-set of 2 trough side parts, without glide bars: 16 m Guide trough = 8 x 2 m sections (without glide bars) Guide trough-set of 2 trough side parts, with assembled glide bars: 16 m Guide trough = 8 x 2 m sections (with glide bars) Installation sets complete (Guide trough-sets + 1) 17 Installation sets (with C-profile)
Part No. 92.30 Part No. 92.31 Part No. 92.50. 200
9.44
Steel Guide Troughs | C-Profile

Part No. Installation set: Steel Guide Trough with C-profile (in dependance of the width) 2500
2500.03.200.0 BRi .02 .03 .05 .07 .09 .10 .12 46 59 78 98 110 124 146 Part No. * 92.50.175 92.50.200 92.50.225 92.50.225 92.50.250 92.50.275 .03 .05 .07 .10
92.30 92.31
255
255.03.200.0 BRi 59 78 98 124 Part No. 92.50.175 92.50.200 92.50.225 92.50.250
E6.29/R6.29
E6.29.040.100.0 BRi .030 51 .040 61 .050 71 .060 81 .070 91 .080 101 .090 111 .100 121 .110 131 .120 141 Part No. * 92.50.175 92.50.200 92.50.200 92.50.200 92.50.225 92.50.225 92.50.250 92.50.250 92.50.250
[mm] Installation set
*upon request
9.45
Part No. 95.30 | 95.31 | Trough Height: 100 mm

igus e-chainsystems
System E2 2700 System E2 e-tubes R58 E2 medium classic 27 classic

2 4
HRi 2 ha
HRa = 100
20
FL 40 x 4
ha
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
50
38 24
15 11

11
18
35
right page

kg
Bi ha
Fax
51147 Cologne
igus GmbH
HRi 2 ha BRi Ba + 5
nMon = nRi + 1
nRi x 2000 mm
9.46

2700.05.200.0 BRi .05 .06 .07 .09 .10 .12 .15 .17 71 86 96 111 121 146 171 199 Part No. 95.50.200 95.50.200 95.50.225 95.50.225 95.50.250 95.50.275 95.50.300 95.50.325
95.30 95.31
R58
58.050.200.0 BRi .050 71 .075 96 .100 121 .125 146 .150 171 .175 196 .200 221 Part No. 95.50.200 95.50.225 95.50.250 95.50.275 95.50.300 95.50.325 95.50.350
9.47

igus e-chainsystems
System E4 E4.28/R4.28 220/R760 System E6
HRi 2 ha
HRa = 100
E6.35
2 4
20
FL 40 x 4
ha
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
42
38 24
15 11

11
18
35
right page

Complete guide trough sets - description Set of 2 trough side parts without glide bars, 2 m section Set of 2 trough side parts with glide bars, 2 m section 1 Installation set with C-profile 1 Installation set without C-profile Single parts - description 1 glide bar, individual, each 2 m 1 glide bar, individual, each 2 m + 11 screw sets 11 screw sets for 2 m sections 1 Clamping bracket, individual 1 Countersunk-head screw M6 x 14, individual 1 Hexagon nut M6, individual 1 Hexagon-head screw M10 x 16, individual 1 Glide nut M10, individual 1 C-profile, individual C-profile-length-index for your chosen trough inner width BRi 92.01 92.20 92.21 95.51 92.53 92.54 92.55 92.56 92.52. right table 0,90 kg/m 0,75kg 0,98 kg 0,23 kg 0,16 kg Part No. 99.30 99.31 95.50. 95.50. 0,41 kg Weight 10,00 kg 12,00 kg
kg
Bi ha
Fax
51147 Cologne
igus GmbH
HRi 2 ha BRi Ba + 5
nMon = nRi + 1
nRi x 2000 mm
9.48

Part No. Installation set: Steel Guide Trough with C-profile (in dependance of the width) E4.28/R4.28
E4.28.040.200.0 BRi .040 65 .050 75 .062 87 .070 95 .075 100 .087 112 .100 125 .125 150 .150 175 .175 200 .200 225 .225 250 .250 275 .275 300 .300 325 Part No. * 95.50.200 95.50.200 95.50.200 95.50.225 95.50.225 95.50.250 95.50.275 95.50.300 95.50.325 95.50.350 95.50.375 95.50.400 95.50.425 95.50.450
99.30 99.31
220/R760
220.040.200.0 BRi .040 65 .050 75 .062 87 .070 95 .075 100 .087 112 .100 125 .125 150 .150 175 .175 200 .200 225 .225 250 .250 275 .275 300 .300 325 Part No. * 95.50.200 95.50.200 95.50.200 95.50.225 95.50.225 95.50.250 95.50.275 95.50.300 95.50.325 95.50.350 95.50.375 95.50.400 95.50.425 95.50.450
E6.35
E6.35.100.055.0 BRi .030 55 .040 65 .050 75 .060 85 .070 95 .080 105 .090 115 .100 125 .110 135 .120 145 Part No. * * 95.50.200 95.50.200 95.50.200 95.50.225 95.50.225 95.50.250 95.50.250 95.50.250
*upon request
9.49

igus e-chainsystems
System E4 E4.32/H4.32/R4.32 280/290/R770 2828/2928/R7728 System E6 E6.40/R6.40

2 4
HRi 2 ha
HRa = 130
20
FL 40 x 4
ha
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
54
38 24
15 11

11
18
35
right page

kg
Bi ha
Fax
51147 Cologne
igus GmbH
HRi 2 ha BRi Ba + 5
nMon = nRi + 1
nRi x 2000 mm
9.50

Part No. Installation set: Steel Guide Trough with C-profile (in dependance of the width) E4.32/H4.32/R4.32
E4.32.05.200.0 BRi .05 .06 .07 .10 .11 .12 .15 .17 .18 .20 .23 .25 .28 .29 .30 78 96 103 128 136 153 178 196 203 228 253 278 303 316 328 Part No. 93.50.200 93.50.225 93.50.225 93.50.225 93.50.250 93.50.250 93.50.250 93.50.275 93.50.275 93.50.300 93.50.300 93.50.325 93.50.325 93.50.325 93.50.350 93.50.350 93.50.375 93.50.375 93.50.400 93.50.400 93.50.425 93.50.425 93.50.450 93.50.450 93.50.475 93.50.475 93.50.500 93.50.500 93.50.525 93.50.525 93.50.550 .05 .06 .07 .10 .11 .12 .15 .17 .18 .20 .23 .25 .28 .29 .30
97.30 97.31
280/290/R770
280.05.200.0 BRi 78 96 103 128 136 153 178 196 203 228 253 278 303 316 328 Part No. 93.50.200 93.50.225 93.50.225 93.50.225 93.50.250 93.50.250 93.50.250 93.50.275 93.50.275 93.50.300 93.50.300 93.50.325 93.50.325 93.50.325 93.50.350 93.50.350 93.50.375 93.50.375 93.50.400 93.50.400 93.50.425 93.50.425 93.50.450 93.50.450 93.50.475 93.50.475 93.50.500 93.50.500 93.50.525 93.50.525 93.50.550
2828/2928/R7728
2828.05.200.0 BRi .05 .06 .07 .10 .11 .12 .15 .17 .18 .20 .23 .25 .28 .29 .30 79 97 104 129 137 154 179 197 204 229 254 279 304 317 329 Part No. 93.50.200 93.50.225 93.50.225 93.50.225 93.50.250 93.50.250 93.50.250 93.50.275 93.50.275 93.50.300 93.50.300 93.50.325 93.50.325 93.50.325 93.50.350 93.50.350 93.50.375 93.50.375 93.50.400 93.50.400 93.50.425 93.50.425 93.50.450 93.50.450 93.50.475 93.50.475 93.50.500 93.50.500 93.50.525 93.50.525 93.50.550
E6.40/R6.40
E6.40.040.200.0 BRi .040 65 .050 75 .062 87 .070 95 .075 100 .087 112 .100 125 .125 150 .150 175 .175 200 .200 225 .225 250 .250 275 .275 300 .300 325 Part No. * 93.50.200 93.50.200 93.50.225 93.50.225 93.50.225 93.50.250 93.50.275 93.50.300 93.50.325 93.50.350 93.50.375 93.50.400 93.50.425 93.50.450
.087 115
.087 115
.087 116
.112 141 .137 166 .162 191
.112 141 .137 166 .162 191
.112 142 .137 167 .162 192
.187 216 .212 241 .237 266 .262 291
.187 216 .212 241 .237 266 .262 291
.187 217 .212 242 .237 267 .262 292
.312 341 .325 353 .337 366 .350 378 .362 391 .375 403 .387 416 .400 428
.312 341 .325 353 .337 366 .350 378 .362 391 .375 403 .387 416 .400 428
.312 342 .325 354 .337 367 .350 379 .362 392 .375 404 .387 417 .400 429
*upon request
9.51

igus e-chainsystems
System E2 3500 System E2 e-tubes R68 System E4 E4.42/H4.42/R4.42 380/390/R780 3838/3938/R7838 System E6 E6.52/R6.52 E2 medium classic 350 classic
FL 40 x 4 2 4
HRi 2 ha
HRa = 130
ha 30
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
64
38 24
15 9

11
18
35
Fixed end module Quick installation of the mounting brackets due to the prepared bores page 9.62
right page

Complete guide trough sets - description Set of 2 trough side parts without glide bars, 2 m section Set of 2 trough side parts with glide bars, 2 m section 1 Installation set with C-profile 1 Installation set without C-profile Single parts - description 1 glide bar, individual, each 2 m 1 glide bar, individual, each 2 m + 11 screw sets 11 screw sets for 2 m sections 1 Clamping bracket, individual 1 Countersunk-head screw M6 x 14, individual 1 Hexagon nut M6, individual 1 Hexagon-head screw M10 x 16, individual 1 Glide nut M10, individual 1 C-profile, individual C-profile-length-index for your chosen trough inner width BRi
Part No. 93.30 93.31 93.50. 93.50 93.01 93.20 93.21 93.51 92.53 92.54 92.55 92.56 92.52. right table
Weight 11,80 kg 16,20 kg 0,49 kg 1,68 kg 2,22 kg 0,54 kg 0,20 kg
kg
Bi ha
Fax
51147 Cologne
igus GmbH
HRi 2 ha BRi Ba + 5
0,90 kg/m
nMon = nRi + 1
nRi x 2000 mm
9.52

3500.050.200.0 BRi .050 75 .075 100 .100 125 .115 140 .125 150 .150 175 .175 200 .200 225 .225 250 .250 275 Part No. 93.50.200 93.50.225 93.50.250 93.50.250 93.50.275 93.50.300 93.50.325 93.50.350 93.50.375 93.50.400 .05 .06 .07 .10 .11 .12 .15 .17 .18
93.30 93.31
E4.42/H4.42/R4.42
E4.42.07.200.0 BRi 81 99 106 131 139 156 181 199 206 231 256 281 306 319 331 Part No. 93.50.200 93.50.225 93.50.225 93.50.250 93.50.250 93.50.250 93.50.275 93.50.275 93.50.300 93.50.300 93.50.325 93.50.325 93.50.325 93.50.350 93.50.350 93.50.375 93.50.375 93.50.400 93.50.400 93.50.425 93.50.425 93.50.450 93.50.450 93.50.475 93.50.475 93.50.500 93.50.500 93.50.525 93.50.525 93.50.550 93.50.550
380/390/R780
390.07.200.0 BRi .05 .06 .07 .10 .11 .12 .15 .17 .18 .20 .23 .25 .28 .29 .30 81 99 106 131 139 156 181 199 206 231 256 281 306 319 331 Part No. 93.50.200 93.50.225 93.50.225 93.50.250 93.50.250 93.50.250 93.50.275 93.50.275 93.50.300 93.50.300 93.50.325 93.50.325 93.50.325 93.50.350 93.50.350 93.50.375 93.50.375 93.50.400 93.50.400 93.50.425 93.50.425 93.50.450 93.50.450 93.50.475 93.50.475 93.50.500 93.50.500 93.50.525 93.50.525 93.50.550 93.50.550
3838/3938/R7838
3838.05.200.0 BRi .05 .06 .07 .10 .11 .12 .15 .17 .18 .20 .23 .25 .28 .29 .30 82 100 107 132 140 157 182 200 207 232 257 282 307 320 332 Part No. 93.50.200 93.50.225 93.50.225 93.50.250 93.50.250 93.50.250 93.50.275 93.50.275 93.50.300 93.50.300 93.50.325 93.50.325 93.50.325 93.50.350 93.50.350 93.50.375 93.50.375 93.50.400 93.50.400 93.50.425 93.50.425 93.50.450 93.50.450 93.50.475 93.50.475 93.50.500 93.50.500 93.50.525 93.50.525 93.50.550 93.50.550
E6.52/R6.52
E6.52.040.200.0 BRi .040 69 .050 79 .062 91 .070 99 .075 104 .087 116 .100 129 .125 154 .150 179 .175 204 .200 229 .225 254 .250 279 .275 304 .300 329 Part No. * 93.50.200 93.50.200 93.50.225 93.50.225 93.50.225 93.50.250 93.50.275 93.50.300 93.50.325 93.50.350 93.50.375 93.50.400 93.50.425 93.50.450
.087 119
.087 119
.087 120
.112 144 .137 169 .162 194
.112 144 .137 169 .162 194
.112 145 .137 170 .162 195
.187 219
.187 219 .212 244 .237 269 .262 294
.187 220 .212 245 .237 270 .262 295
R68
68.050.200.0 BRi .050 73 .075 98 .100 123 .115 138 .125 148 .150 173 .175 198 .200 223 .225 248 .250 273 Part No. 93.50.200 93.50.225 93.50.250 93.50.250 93.50.275 93.50.300 93.50.325 93.50.350 93.50.375 93.50.400
.20 .23 [mm] Installation set .25 .28 .29 .30
.212 244 .237 269 .262 294
.312 344 .325 356 .337 369 .350 381 .362 394 .375 407 .387 419 .400 431
.312 344 .325 356 .337 369 .350 381 .362 394 .375 407 .387 419 .400 431
.312 345 .325 357 .337 370 .350 382 .362 395 .375 407 .387 420 .400 432
*upon request
9.53

igus e-chainsystems
System E4 E4.56/H4.56/R4.56 400/410/R880 4040/4140/R8840 14040/14140/R18840 14240/14340 System E6 E6.62

FL 40 x 4 2 4
HRi 2 ha
HRa = 170
4040HD/R8840HD
ha 30
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
84
38 24
20 11

11
18
50
right page

kg
Bi ha
Fax
51147 Cologne
igus GmbH
HRi 2 ha BRi Ba + 5
nMon = nRi + 1
nRi x 2000 mm
9.54

Part No. Installation set: Steel Guide Trough with C-profile (in dependance of the width)
E4.56/H4.56/R4.56 400/410/R880
E4.56.10.200.0
BRi
[mm]
94.30 94.31
4040/4140/R8840 4040HD/R8840HD 14040/14140/R18840 14240/14340

4040.05.200.0
BRi
[mm]
E6.62
E6.62.05.200.0
BRi
[mm]
400.10.200.0
BRi
[mm]
4040HD.05.200.0
BRi
[mm]
14040.05.200.0
BRi
[mm]
14240.05.200.0
BRi
[mm]
Part No. Installation set
.05 89
.05 89
.05 91
.05 109 94.50.225 .06 124 94.50.250 .07 134 94.50.250 .10 159 94.50.275 .11 171 94.50.300 .12 184 94.50.300 .13 196 94.50.325 .15 209 94.50.325 .16 221 94.50.350 .17 234 94.50.350 .18 246 94.50.375 .20 259 94.50.375 .21 271 94.50.400 .22 284 94.50.400 .23 296 94.50.425 .25 309 94.50.425 .26 321 94.50.450 .27 334 94.50.450 .28 346 94.50.475 .30 359 94.50.475 .31 371 94.50.500 .32 384 94.50.500 .33 396 94.50.525 .35 409 94.50.525 .36 421 94.50.550 .37 434 94.50.550 .38 446 94.50.575 .40 459 94.50.575 .41 471 94.50.600 .42 484 94.50.600 .43 496 94.50.625 .45 509 94.50.625 .46 521 94.50.650 .47 534 94.50.650 .48 546 94.50.675 .50 559 94.50.675 .51 571 94.50.700 .52 584 94.50.700 .53 596 94.50.725 .55 609 94.50.725 .60 659 94.50.775
.05 81 .06 96
* *
.05 81 .06 99
* *
.05 91
.06 104 94.50.225 .07 114 94.50.225 .10 139 94.50.250 .11 152 94.50.275 .12 164 94.50.275 .13 177 94.50.300 .15 189 94.50.300 .16 202 94.50.325 .17 214 94.50.325 .18 227 94.50.350 .20 239 94.50.350 .21. 252 94.50.375 .22 264 94.50.375 .23 277 94.50.400 .25 289 94.50.400 .26 302 94.50.425 .27 314 94.50.425 .28 327 94.50.450 .30 339 94.50.450 .31 352 94.50.475 .32 364 94.50.475 .33 377 94.50.500 .35 389 94.50.500 .36 402 94.50.525 .37 414 94.50.525 .38 427 94.50.550 .40 439 94.50.550 .41 452 94.50.575 .42 464 94.50.575 .43 477 94.50.600 .45 489 94.50.600 .46 502 94.50.625 .47 514 94.50.625 .48 527 94.50.650 .50 539 94.50.650 .51 552 94.50.675 .52 564 94.50.675 .53 577 94.50.700 .55 589 94.50.700 .60 639 94.50.750
.06 104 94.50.225 .07 114 94.50.225 .10 139 94.50.250 .11 152 94.50.275 .12 164 94.50.275 .13 177 94.50.300 .15 189 94.50.300 .16 202 94.50.325 .17 214 94.50.325 .18 227 94.50.350 .20 239 94.50.350 .21. 252 94.50.375 .22 264 94.50.375 .23 277 94.50.400 .25 289 94.50.400 .26 302 94.50.425 .27 314 94.50.425 .28 327 94.50.450 .30 339 94.50.450 .31 352 94.50.475 .32 364 94.50.475 .33 377 94.50.500 .35 389 94.50.500 .36 402 94.50.525 .37 414 94.50.525 .38 427 94.50.550 .40 439 94.50.550 .41 452 94.50.575 .42 464 94.50.575 .43 477 94.50.600 .45 489 94.50.600 .46 502 94.50.625 .47 514 94.50.625 .48 527 94.50.650 .50 539 94.50.650 .51 552 94.50.675 .52 564 94.50.675 .53 577 94.50.700 .55 589 94.50.700 .60 639 94.50.750
.06 106 94.50.225 .07 116 94.50.225 .10 141 94.50.250 .11 154 94.50.275 .12 166 94.50.275 .13 179 94.50.300 .15 191 94.50.300 .16 204 94.50.325 .17 216 94.50.325 .18 229 94.50.350 .20 241 94.50.350 .21 254 94.50.375 .22 266 94.50.375 .23 279 94.50.400 .25 291 94.50.400 .26 304 94.50.425 .27 316 94.50.425 .28 329 94.50.450 .30 341 94.50.450 .31 354 94.50.475 .32 366 94.50.475 .33 379 94.50.500 .35 391 94.50.500 .36 404 94.50.525 .37 416 94.50.525 .38 429 94.50.550 .40 441 94.50.550 .41 454 94.50.575 .42 466 94.50.575 .43 479 94.50.600 .45 491 94.50.600 .46 504 94.50.625 .47 516 94.50.625 .48 529 94.50.650 .50 541 94.50.650 .51 554 94.50.675 .52 566 94.50.675 .53 579 94.50.700 .55 591 94.50.700 .60 641 94.50.750
.06 109 94.50.225 .07 116 94.50.225 .087 128 94.50.250 .10 141 94.50.250 .11 149 94.50.275 .112 153 94.50.275 .12 166 94.50.275 .137 178 94.50.300 .15 191 94.50.300 .162 203 94.50.325 .17 209 94.50.325 .18 216 94.50.325 .187 228 94.50.350 .20 241 94.50.350 .212 253 94.50.375 .23 266 94.50.375 .237 278 94.50.400 .25 291 94.50.400 .262 303 94.50.425 .28 316 94.50.425 .29 328 94.50.450 .30 341 94.50.450 .312 353 94.50.475 .325 366 94.50.475 .337 378 94.50.500 .350 391 94.50.500 .362 403 94.50.525 .375 416 94.50.525 .387 428 94.50.550 .400 441 94.50.550
.07 106 94.50.225 .10 131 94.50.250 .11 144 94.50.275 .12 156 94.50.275 .13 169 94.50.300 .15 181 94.50.300 .16 194 94.50.325 .17 206 94.50.325 .18 219 94.50.350 .20 231 94.50.350 .21 244 94.50.375 .22 256 94.50.375 .23 269 94.50.400 .25 281 94.50.400 .26 294 94.50.425 .27 306 94.50.425 .28 319 94.50.450 .30 331 94.50.450 .31 344 94.50.475 .32 356 94.50.475 .33 369 94.50.500 .35 381 94.50.500 .36 394 94.50.525 .37 406 94.50.525 .38 419 94.50.550 .40 431 94.50.550 .41 444 94.50.575 .42 456 94.50.575 .43 469 94.50.600 .45 481 94.50.600 .46 494 94.50.625 .47 506 94.50.625 .48 519 94.50.650 .50 531 94.50.650 .51 544 94.50.675 .52 556 94.50.675 .53 569 94.50.700 .55 581 94.50.700 .60 631 94.50.750
.07 106 94.50.225 .087 119 94.50.250 .10 131 94.50.250 .11 139 94.50.250 .112 144 94.50.275 .12 156 94.50.275 .137 169 94.50.300 .15 181 94.50.300 .162 194 94.50.325 .17 199 94.50.325 .18 206 94.50.325 .187 219 94.50.350 .20 231 94.50.350 .212 244 94.50.375 .23 256 94.50.375 .237 269 94.50.400 .25 281 94.50.400 .262 294 94.50.425 .28 306 94.50.425 .29 319 94.50.450 .30 331 94.50.450 .312 344 94.50.475 .325 356 94.50.475 .337 369 94.50.500 .350 381 94.50.500 .362 394 94.50.525 .375 406 94.50.525 .384 419 94.50.550 .400 431 94.50.550
*upon request
Trough (Part No. 94.30 and 94.31) with reinforced mounting angles for very rugged and extreme applications
9.55

igus e-chainsystems
System E4 E4.80/H4.80/R4.80 5050/5150/R9850 5050HD/R9850HD
HRi 2 ha
HRa = 220
15050/15150/R19850 System E6 E6.80

2,5 4
30
FL 40 x 4
ha
38
20 14

11
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
24
18
108
50
right page

kg
Bi ha
Fax
51147 Cologne
igus GmbH
HRi 2 ha BRi Ba + 5
nMon = nRi + 1
nRi x 2000 mm
9.56

Part No. Installation set: Steel Guide Trough with C-profile (in dependance of the width) E4.80/H4.80/R4.80 5050/5150/R9850 5050HD/R9850HD 15050/15150/R19850 E6.80
E4.80.10.200.0
BRi Part No.
96.30 96.31
5050.10.200.0
BRi Part No.
5050HD.10.200.0
BRi Part No.
15050.07.200.0
BRi Part No.
E6.80.05.200.0
BRi Part No.
.05 .06 .07 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60
105 96.50.225 120 96.50.250 130 96.50.250 155 96.50.275 168 96.50.300 180 96.50.300 193 96.50.325 205 96.50.325 218 96.50.350 230 96.50.350 243 96.50.375 255 96.50.375 268 96.50.400 280 96.50.400 293 96.50.425 305 96.50.425 318 96.50.450 330 96.50.450 343 96.50.475 355 96.50.475 368 96.50.500 380 96.50.500 393 96.50.525 405 96.50.525 418 96.50.550 430 96.50.550 443 96.50.575 455 96.50.575 468 96.50.600 480 96.50.600 493 96.50.625 505 96.50.625 518 96.50.650 530 96.50.650 543 96.50.675 555 96.50.675 568 96.50.700 580 96.50.700 593 96.50.725 605 96.50.725 655 96.50.775
.05 .06 .07 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60
105 96.50.225 120 96.50.250 130 96.50.250 155 96.50.275 168 96.50.300 180 96.50.300 193 96.50.325 205 96.50.325 218 96.50.350 230 96.50.350 243 96.50.375 255 96.50.375 268 96.50.400 280 96.50.400 293 96.50.425 305 96.50.425 318 96.50.450 330 96.50.450 343 96.50.475 355 96.50.475 368 96.50.500 380 96.50.500 393 96.50.525 405 96.50.525 418 96.50.550 430 96.50.550 443 96.50.575 455 96.50.575 468 96.50.600 480 96.50.600 493 96.50.625 505 96.50.625 518 96.50.650 530 96.50.650 543 96.50.675 555 96.50.675 568 96.50.700 580 96.50.700 593 96.50.725 605 96.50.725 655 96.50.775
.05 .06 .07 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60
115 96.50.225 130 96.50.250 140 96.50.250 165 96.50.275 177 96.50.300 190 96.50.300 202 96.50.325 215 96.50.325 227 96.50.350 240 96.50.350 252 96.50.375 265 96.50.375 277 96.50.400 290 96.50.400 302 96.50.425 315 96.50.425 327 96.50.450 340 96.50.450 352 96.50.475 365 96.50.475 377 96.50.500 390 96.50.500 402 96.50.525 415 96.50.525 427 96.50.550 440 96.50.550 452 96.50.575 465 96.50.575 477 96.50.600 490 96.50.600 502 96.50.625 515 96.50.625 527 96.50.650 540 96.50.650 552 96.50.675 565 96.50.675 577 96.50.700 590 96.50.700 602 96.50.725 615 96.50.725 665 96.50.775
.05 .06 .07 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60
85 100
* *
.05 .06 .07 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60
105 96.50.225 120 96.50.250 130 96.50.250 155 96.50.275 167 96.50.300 180 96.50.300 192 96.50.325 205 96.50.325 217 96.50.350 230 96.50.350 242 96.50.375 255 96.50.375 267 96.50.400 280 96.50.400 292 96.50.425 305 96.50.425 317 96.50.450 330 96.50.450 342 96.50.475 355 96.50.475 367 96.50.500 380 96.50.500 392 96.50.525 405 96.50.525 417 96.50.550 430 96.50.550 442 96.50.575 455 96.50.575 470 96.50.600 480 96.50.600 492 96.50.625 505 96.50.625 517 96.50.650 530 96.50.650 542 96.50.675 555 96.50.675 567 96.50.700 580 96.50.700 592 96.50.725 605 96.50.725 655 96.50.775
110 96.50.225 135 96.50.250 148 96.50.275 160 96.50.275 173 96.50.300 185 96.50.300 198 96.50.325 210 96.50.325 223 96.50.350 235 96.50.350 248 96.50.375 260 96.50.375 273 96.50.400 285 96.50.400 298 96.50.425 310 96.50.425 323 96.50.450 335 96.50.450 348 96.50.475 360 96.50.475 373 96.50.500 385 96.50.500 398 96.50.525 410 96.50.525 423 96.50.550 435 96.50.550 448 96.50.575 460 96.50.575 473 96.50.600 485 96.50.600 498 96.50.625 510 96.50.625 523 96.50.650 535 96.50.650 548 96.50.675 560 96.50.675 573 96.50.700 585 96.50.700 635 96.50.750
*upon request
Trough (Part No. 96.30 and 96.31) with reinforced mounting angles for very rugged and extreme applications
9.57

igus e-chainsystems
System E4 600/601/R608 640 1640/R1608
HRi 2 ha
HRa = 300
3 5
30
FL 40 x 5
ha
37
20 14

11
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
24
18
140
50
right page

kg
Bi ha
Fax
51147 Cologne
igus GmbH
HRi 2 ha BRi Ba + 5
nMon = nRi + 1
nRi x 2000 mm
9.58

Part No. Installation set: Steel Guide Trough with C-profile (in dependance of the width) 600/601/R608
600.20.200.0 BRi .20 .25 .30 .32 .35 .40 .45 .50 .55 .60 257 307 357 377 407 457 507 557 607 657 Part No. 98.50.375 98.50.425 98.50.475 98.50.500 98.50.525 98.50.575 98.50.625 98.50.675 98.50.725 98.50.775 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60
98.30 98.31
640
640.12.200.0 BRi 144 157 169 182 194 207 219 232 244 257 269 282 294 307 319 332 344 357 369 382 394 407 419 432 444 457 469 482 494 507 519 532 544 557 569 619 Part No. 98.50.275 98.50.275 98.50.300 98.50.300 98.50.325 98.50.325 98.50.350 98.50.350 98.50.375 98.50.375 98.50.400 98.50.400 98.50.425 98.50.425 98.50.450 98.50.450 98.50.475 98.50.475 98.50.500 98.50.500 98.50.525 98.50.525 98.50.550 98.50.550 98.50.575 98.50.575 98.50.600 98.50.600 98.50.625 98.50.625 98.50.650 98.50.650 98.50.675 98.50.675 98.50.700 98.50.750
1640/R1608
1640.05.200.0 BRi .05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60 89 104 114 124 139 151 164 176 189 201 214 226 239 251 264 276 289 301 314 326 339 351 364 376 389 401 414 426 439 451 464 476 489 501 514 526 539 551 564 576 589 639 Part No. * 98.50.225 98.50.250 98.50.250 98.50.275 98.50.275 98.50.300 98.50.300 98.50.325 98.50.325 98.50.350 98.50.350 98.50.375 98.50.375 98.50.400 98.50.400 98.50.425 98.50.425 98.50.450 98.50.450 98.50.475 98.50.475 98.50.500 98.50.500 98.50.525 98.50.525 98.50.550 98.50.550 98.50.575 98.50.575 98.50.600 98.50.600 98.50.625 98.50.625 98.50.650 98.50.650 98.50.675 98.50.675 98.50.700 98.50.700 98.50.725 98.50.775 *upon request
9.59

igus e-chainsystems
System E4 800 840

HRi 2 ha HRa = 480
Guide troughs with reinforced brackets for the largest igus e
chains Series 800 and 840.
Especially designed for crane and off-shore applications
3 6
ha 236 40
56
20
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
13
25
14
Fixed end module

41
Quick installation of the mounting brackets due to the prepared bores page 9.62 Ba = Outer e-chain width
50
right page

Complete guide trough sets - description Set of 2 trough side parts without glide bars, 2 m section Set of 2 trough side parts with glide bars, 2 m section 1 Installation set with C-profile 1 Installation set without C-profile Single parts - description 1 glide bar, individual, each 2 m 1 glide bar, individual, each 2 m + 11 screw sets 11 screw sets for 2 m sections 1 Clamping bracket, individual 2 Countersunk-head screws M8 x 25, individual 2 Hexagon nuts M8, individual 1 Hexagon-head screw M12 x 30, individual 1 Glide nut M12, individual 1 C-profile, individual C-profile-length-index for your chosen trough inner width BRi 90.01 90.20 90.21 90.51 92.53 92.54 92.55 92.56 92.52. right table 0,90 kg/m 3,00 kg 3,50 kg 0,50 kg 2,75 kg Part No. 90.30 90.31 90.50. 90.50 0,41 kg Weight 53,40 kg 59,40 kg
kg
Bi ha
Fax
51147 Cologne
igus GmbH
HRi 2 ha BRi Ba + 5
nMon = nRi + 1
nRi x 2000 mm
9.60

800.20.325.0 BRi .20 .25 .30 .32 .35 .40 .45 .50 .55 .60 265 315 365 390 415 465 515 565 615 665 Part No. 90.50.450 90.50.500 90.50.550 90.50.575 90.50.600 90.50.650 90.50.700 90.50.750 90.50.800 90.50.850 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60
90.30 90.31
840
840.13.325.0 BRi 165 178 190 203 215 228 240 253 265 278 290 303 315 328 340 353 365 378 390 403 415 428 440 453 465 478 490 503 515 528 540 553 565 578 628 Part No. 90.50.350 90.50.350 90.50.375 90.50.375 90.50.400 90.50.400 90.50.425 90.50.425 90.50.450 90.50.450 90.50.475 90.50.475 90.50.500 90.50.500 90.50.525 90.50.525 90.50.550 90.50.550 90.50.575 90.50.575 90.50.600 90.50.600 90.50.625 90.50.625 90.50.650 90.50.650 90.50.675 90.50.675 90.50.700 90.50.700 90.50.725 90.50.725 90.50.750 90.50.750 90.50.800
Trough (Part No. 90.30 and 90.31) with reinforced mounting angles for extreme applications
9.61
INFO
Steel Guide Troughs | Accessories | Fixed end module
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
igus e-chainsystems
Fixed end module for steel guide troughs

Until now, the steel trough had to be modified on site to fit the mounting brackets at the stationary end of the e-chain . That is
now history. With its prefabricated boreholes, the 2.000 mm long kit can be used for middle-feed, end-feed and opposed installation. Fast fixation of mounting brackets thanks to prefabricated boreholes Fast installation of C-profile for strain relief Fast bolting of glide bars Available immediately for Part No. 93.80.01, 94.80.01 and 96.80.01 Industries: Power plants, coal conveyors, mining, composting plants, raw material storage, gipsumplants, etc.
Fax
Part No.
For Steel guide troughs 90.30 / 90.31 93.30 / 93.31 94.30 / 94.31 96.30 / 96.31
For Series 800, 840 2500, 255, E6.29, R6.29 3500, R68, E4.42/H4.42/R4.42, 380/390/R780, 3838/3938/R7838, E6.52, R6.52 E4.56/H4.56/R4.56, 400/410/R880, 4040/4140/R8840, 4040HD/R8840HD, 14040/14140 /R18840, 14240/14340, E6.62 2700 E4.80/H4.80/R4.80, 5050/5150/R9850, 5050HD/R9850HD, 15050/5150/R19850, E6.80, 14550/14650/19050 E4.32/H4.32/R4.32, 280/290/R770, 2828/2928/R7728, E6.40, R6.40 600/601/R608, 640, 1640/R1608 E4.28/R4.28, 220/R760, E6.35
51147 Cologne
90.80.01 93.80.01 94.80.01 96.80.01
igus GmbH
92.80.01* 92.30 / 92.31
95.80.01* 95.30 / 95.31 97.80.01* 97.30 / 97.31 98.80.01* 98.30 / 98.31 99.80.01* 99.30 / 99.31
*available upon request - time of delivery 6 weeks after intake of order
9.62
Steel Guide Troughs | One-piece | Only for Series 10, 15 and B15
BRa BRi Ba + 4 Ba Bi
91.10 91.20 91.30 91.40 91.50
System E2 B15 System zipper 15/R15

HRi = 46,5 ha
Steel Guide Troughs Phone +49- (0) 22 03-96 49-800

10
15
23
HRa = 48
For Series 10, 15 and B15 are steel guide troughs for one side available. They have got a continuous glide bar for the transition from area with the glide bars to the area without glide bars. Available from stock are the guide troughs for the e-chains with an outer width up to 60 mm. For the e-chains with a width

Ba = Outer e-chain width Bi ha = Inner e-chain width = e-chain outer height
HRi = Inner trough height HRa = Outer trough height BRi = Inner trough width BRa = Outer trough width
of more than 60 mm special solutions are on short call. For this trough sizes are no installation sets necessary as the guide troughs are made of a single U-profile. The solution for the trough joint is specific for every application. For Series 10.015/15.015/B15.015 Trough without glide bar, 2-m section Trough with glide bar, 2-m section For Series 10.025/15.025/B15.025 Trough without glide bar, 2-m section Trough with glide bar, 2-m section For Series 10.038/15.038/B15.038 Trough without glide bar, 2-m section Trough with glide bar, 2-m section For Series 10.050/15.050/B15.050 Trough without glide bar, 2-m section Trough with glide bar, 2-m section For Series 10.5/15.5/B15.5 Trough without glide bar, 2-m section Trough with glide bar, 2-m section For Series 10.6/15.6/B15.6 Trough without glide bar, 2-m section Trough with glide bar, 2-m section For Series 10.7/15.7/B15.7 Trough without glide bar, 2-m section Trough with glide bar, 2-m section Trough material: St 1203 galvanized Part No. Dim. BRa [mm] 91.10 91.11 91.20 91.21 91.30 91.31 91.40 91.41 91.50 91.51 91.60 91.61 91.70 91.71 40,5 40,5 50,5 50,5 62,5 62,5 72,5 72,5 89,5 89,5 106,5 106,5 126,5 126,5 Dim. BRi [mm] 30 30 Dim. BRi [mm] 40 40 Dim. BRi [mm] 52 52 Dim. BRi [mm] 62 62 Dim. BRi [mm] 79 79 Dim. BRi [mm] 96 96 Dim. BRi [mm] 116 116 Weight 1,50 kg/m 2,10 kg/m Weight 1,65 kg/m 2,35 kg/m Weight 1,80 kg/m 2,70 kg/m Weight 1,90 kg/m 3,15 kg/m Weight 2,15 kg/m 4,30 kg/m Weight 2,40 kg/m 4,60 kg/m Weight 2,80 kg/m 5,20 kg/m
Part No. Dim. BRa [mm]
AL
ST
RS
SP
Guide trough-channel without glide bars: 10 m Guide trough = 5 x 2 m sections (without glide bars) Guide trough-channel with glide bars: 10 m Guide trough = 5 x 2 m sections (with glide bars)
Part No. 91.30 Part No. 91.31 9.63
Fax
+49- (0) 22 03-96 49-222
1,5
One-piece
Further troughs
9.64
Further troughs | Low-priced trough systems and Support tray

Economically priced and simple guide options
igus tubular trough and insert trough systems are simple and favorably priced options to safely guide e-chains . Recommended for less

demanding applications and applications with travel speeds below 2 m/s, as well as travel distances below 50 m. The igus tubular trough
is ideal for applications where quick cleaning and good visibility are required. The crucial advantage of the igus insert trough is the low price
and the very simple and fast installation.
RS
Tubular trough system RS lets light and dirt through

Resistant to dirt - wear debris falls through More translucent than sheet metal constructions Easy and fast assembly Low price Easy and space saving delivery iF-Design Award from page 9.66
SP
Snap-in trough system SP simple and cost effective

Smaller than conventional troughs Easy and fast assembly No sharp metal edges in the internal area because of covered connectors Low price because of easy assembly from page 9.68
Especially for supporting the lower run - igus Support tray
For support of the lower run Support tray tool kit

Complete system, ready to install No more costly self-made designs Easy installation onto your machine, on profiles or wall-mount brackets from page 9.70
9.65
Further troughs
92.70 92.71
Tubular Trough | System RS

Tubular trough system RS - low priced guide trough solution
The Tubular Trough System RS enables the setting clipped in. The difficult setting of the correct width is no longer necessary, since fitting spacers are delivered with the complete order. The junction The installation set is required for junction of area without glide bar to area with glide bar fastening set (Part. No. 92.70 and Part. No. 92.71) is used for fastening the fixed point of the above-mentioned e-chain in the trough. It consists
igus e-chainsystems
up of a guide trough through simply connecting the polymer tubes and installation elements. This system is used practically everywhere in mechanical engineering where elegant design is important and where no great mechanical loads are present. The System RS is a good choice particularly where dirt, chips occur, because the waste products simply fall through the spaces and are hence not relevant The adjacent picture shows the transition from area without glide bar to area with glide bar in detail as possible disturbance factors. The tubes are available in galvanized steel or polymer. The assembly of the guide trough is very simple, because the individual elements are not screwed together but, instead, only pushed together and
of 2 clamping parts which connect the end element plastic with the Tubular Trough. Installation set Installation Installation (Material igumid G) without glide bar set (Material igumid G) with glide bar set of junction of area (galvanized)
Tubular steel 12x1,
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Area 1 m with glide bar
Area 1 m without glide bar 2 m total length
Fax
20
20
Part No. 92.70 and Part No. 92.71

BRa
BRa
System E2 2500 255
without glide bar
BRi Ba + 5 Ba Bi
with glide bar
BRi Ba + 5 Ba Bi
51147 Cologne
250 classic
ha
igus GmbH
System E6
HRi 2 ha
XX 02* 03 05 07 09 10 12
Bi 25 38 57 77 89 103 125
Ba 41 54 73 93
BRa 81 94 113 133
BRi 45 58 77 97 109 123 145
20
105 145 119 159 141 181
Tubular Trough Components Installation set without glide bars Installation set with glide bars
20
HRi 2 ha
E6.29/R6.29*
HRa = 90
HRa = 90
Part No. Trough 92.70. XX 92.71. XX 92.74. XX 92.77.2 92.80
ha
Weight [kg] 0,15 0,12
Installation set junction XX = e-chain width
Fastening set Tubular steel, diameter 12 x 1 galvanized: (L = 985) for clearance Installation set 1 m
* without spacer plate
0,28
Supplement Part No. with the required width in the table. Example: 92.71. 10 For 1 m trough without glide bars 6 tubes 1 meter long are required. For 1 m trough with glide bars 4 tubes 1 meter long are required. Order Example: Inner width 57 mm. For 8 m trough the following parts are required: Area with glide bar: Area without glide bar: 4 x Installation set Part No. 92.71.05 + tube: 4 x 4 piece Part No. 92.80 4 x Installation set Part No. 92.70.05 + tube: 4 x 6 piece Part No. 92.80 1 x junction Part No. 92.74.05
9.66
Tubular Trough | System RS

BRa
BRa
93.70 93.71 95.70 95.71 For the following igus Series
without glide bar
BRi Ba + 5 Ba Bi
with glide bar
BRi Ba + 5 Ba Bi
System E2 Series 3500 System E6 Series E6.52* R6.52* XX 050 075 Bi 50 75 Ba 70 95 BRa 130 155 BRi 75 100 125 140 150 175 200 225 250 275 350 classic
Tubular Troughs Phone +49- (0) 22 03-96 49-800
ha
ha
100 100
25 25
120 180 135 195 145 205 170 230 195 255 220 280 245 305 270 330
115 115 125 125 150 150
Tubular Trough Components Installation set without glide bars Installation set with glide bars Installation set junction Tubular steel, diameter 12 x 1 galvanized: (L = 985) for clearance Installation set 1 m
Part No. Trough 93.70. XX 93.71. XX 93.74. XX 93.80
Weight [kg] 0,25 0,20 0,50
175 175 200 200 225 225 250 250
XX = e-chain width * without spacer plate
Supplement Part No. with the required width in the table. Example: 93.71. 050 Order Example: Inner width 50 mm. For 8 m trough the following parts are required: Area with glide bar: Area without glide bar: 4 x Installation set Part No 93.71.050 + tube: 4 x 4 piece Part No. 93.80 4 x Installation set Part No. 93.70.050 + tube: 4 x 6 piece Part No. 93.80 1 x junction Part No. 93.74.050 For 1 m trough without glide bars 6 tubes 1 meter long are required. For 1 m trough with glide bars 4 tubes 1 meter long are required.

BRa
BRa
without glide bar
BRi Ba + 5 Ba Bi
with glide bar
BRi Ba + 5 Ba Bi
System E2 Series 2700 27 classic
AL
ST
XX 05 06* 07 09* 10 Bi 50 65 75 90 100 125 150 175 200 Ba 66 81 91 BRa 124 139 149 BRi 71 86 96 111 121 146 171 199 224
ha
HRa = 126,3
HRa = 126,3
HRi 2 ha
HRi 2 ha
ha
RS
25
25
106 164 116 174 141 199 166 224 194 252 219 277
Tubular Trough Components Installation set without glide bars Installation set with glide bars Installation set junction Fastening set Tubular steel, diameter 12 x 1 galvanized: (L = 985) for clearance Installation set 1 m
Part No. Trough 95.70. XX 95.71. XX 95.74. XX 93.80
Weight [kg] 0,15 0,12 0,50
12 15 17 20
SP
XX = e-chain width *upon request
Supplement Part No. with the required width in the table. Example: 95.71. 10 Order Example: Inner width 50 mm. For 8 m trough the following parts are required: Area with glide bar: Area without glide bar: 4 x Installation set Part No. 95.71.05 + tube: 4 x 4 piece Part No. 93.80 4 x Installation set Part No. 95.70.05 + tube: 4 x 6 piece Part No. 93.80 1 x junction Part No. 95.74.05 For 1 m trough without glide bars 6 tubes 1 meter long are required. For 1 m trough with glide bars 4 tubes 1 meter long are required.
9.67
Fax
+49- (0) 22 03-96 49-222
System RS
HRa = 146
HRi 2 ha
HRa = 146
HRi 2 ha
91.930 92.930
Snap-In Trough | System SP

BRa BRi Ba + 5 Ba Bi
igus e-chainsystems
ha
The spacer plate makes the trough installation easier because it is no longer necessary to set the trough width
D 90
90
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Part No. 91.930

Snap-In Trough Components Trough set without glide bars, 2 glide strips of 1 m Trough set with glide bars, 2 glide strips of 1 m Glide bar set, 2 glide bars, 1 m section Screw set Installation set with spacer plate Installation set without spacer plate
Part No. Trough 91.930 91.931 91.920 91.921 91.950. XX 91.950
Weight [kg/m] 1,50 1,90
System E2 10 B15/B15i zipper 15
0,05 0,03
Supplement Part No. with the required width in the table. Example: 91.950. 05 XX 015 025 038 050 05 06 07 HRa 55,5 55,5 55,5 55,5 55,5 55,5 55,5 B 23 23 23 23 23 23 23 C 12 12 12 12 12 12 12 BRi 29,6 39,6 51,6 63,6 79,6 96,6 116,6 D 21 31 43 55 71 88 108 E 4,2 4,2 4,2 4,2 4,2 4,2 4,2 BRa 46 56 68 80 96 113 133
igus GmbH
51147 Cologne
Fax
Part No. 92.930

Part No. Trough 92.930 92.931 92.920 92.921 92.950. XX 92.950
Weight [kg/m] 5,50 6,50
System E2 2500 250 classic System E6 E6.29 R6.29 (without spacer plate)
0,10 0,08
Supplement Part No. with the required width in the table. Example: 92.950. 05 XX HRa 76,6 76,6 76,6 76,6 76,6 76,6 76,6 B 35 35 35 35 35 35 35 C 15 15 15 15 15 15 15 BRi 43 56 75 95 107 121 143 D 14 27 46 66 78 92 114 E 6,6 6,6 6,6 6,6 6,6 6,6 6,6 BRa 67 80 99 119 131 145 167
02* 03 05 07 09 10 12 XX = e-chain width
9.68
HRa
Snap-In Trough | System SP

Order Example - for 20 m trough Part. No. 93.930 the following parts are required: 10 m Part No. 93.930, Trough set without glide bars (5 x 2 m ) 10 m Part No. 93.931, Trough set with glide bars (5 x 2 m ) Part No. 93.950. 050 , Installation set
95.930 93.930 Snap-In Trough System SP Phone +49- (0) 22 03-96 49-800
Bi ha
Trough 93.930 93.931 93.920 93.921 93.950. XX 93.950
[kg/m] 9,00 10,00 3500 350 0,20 0,16
System E2
classic
System E6 E6.52 R6.52 (without spacer plate)
Supplement Part No. with the required width in the table. Example: 93.950. 050 XX 050 075 100 115 125 150 175 200 225 250 HRa 138,6 138,6 138,6 138,6 138,6 138,6 138,6 138,6 138,6 138,6 B 64 64 64 64 64 64 64 64 64 64 C 15 15 15 15 15 15 15 15 15 15 BRi 74 99 124 139 149 174 199 224 249 274 D 40 65 90 105 115 140 165 190 215 240 E 6,6 6,6 6,6 6,6 6,6 6,6 6,6 6,6 6,6 6,6 BRa 102 127 152 167 177 202 227 252 277 302 XX = e-chain width
AL
ST
Art. Nr. 95.930
Snap-In Trough Components Trough set without glide bars, 2 glide strips of 2 m Trough set with glide bars, 2 glide strips of 2 m Glide bar set, 2 glide bars, 2 m section Screw set Installation set with spacer plate Installation set without spacer plate Part No. Trough 95.930 95.931 95.920 95.921 95.950. XX 95.950 0,11 0,13 Weight [kg/m] 7,10 8,10 2700 27 classic
System E2
RS
Supplement Part No. with the required width in the table. Example: 95.950. 05 XX 05 06* 07 09* 10 12 15 17 20
SP
HRa 106,6 106,6 106,6 106,6 106,6 106,6 106,6 106,6 106,6
B 50 50 50 50 50 50 50 50 50
C 15 15 15 15 15 15 15 15 15
BRi 70 85 95 110 120 145 170 198 223
D 40 55 65 80 90 115 140 168 193
E 6,6 6,6 6,6 6,6 6,6 6,6 6,6 6,6 6,6
BRa 94 109 119 134 144 169 194 222 247 XX = e-chain width
9.69
Fax
+49- (0) 22 03-96 49-222
Part No. 93.930
Part No.
Weight
Support Tray
9.70
Support tray | For support of the lower run

For support of the lower run Support tray tool kit Simple one-piece support trays for the lower e-chain run, according with your requirements and specification. Your width, height and color - we supply the fitting e-chain , together with the support tray system. Ready to install onto your machine or application. Save on procurement and design time. Complete system, ready to install No more costly self-made designs Easy installation onto your machine, on profiles or wall-mount brackets

igus support tray - in 2 types
and 4 options available
Option 01 with connection-rail
Option 02 with bracket
Option 03 without rail (upon request)
Option 04 customized (upon request)
For many widths available from stock, with many mounting possibilities
Delivery time: 3-10 days
www.igus.eu/supporttray
9.71
Support Tray
Support Tray
Type 01
Support tray tool kit | Type 01

igus e-chainsystems
E2/000 2400/2450/2480/2500 2600/2650/2680/2700 E4.1 E4.21 (210) E4.28/R4.28 E4.32/H4.32/R4.32 E4/00 220/R760 280/290/R770 E4/4 2828/2928/R7728 E6 E6.29/R6.29 E6.35 E6.40/R6.40
Support tray type 01 - Standardlength from stock 1 m and 2 m All connection rails 975 mm Bracket for easy mounting on your application
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
*The lengths and widths mentioned here are available from stock in the standard black color. For other lengths, widths and colors, please contact us.
Product Range*
System Suitable for the following series Widthsindex .05 .07 .10 E2/000 E4.1 E4/4 E4/00 2600/2650/2680/2700 E4.32/H4.32/R4.32 2828/2928/R7728 280/290/R770 E4.21 E6.29/R6.29 E6.35 .05 .07 .10 .15 .050 .070 .100 .050 .070 .100 .150 BRa
[mm]
BRi
[mm]
Part No. Supporttray, single S9.010.05. XXXX .0 S9.010.07. XXXX .0 S9.010.10. XXXX .0 S9.010.05. XXXX .0 S9.010.07. XXXX .0 S9.010.10. XXXX .0 S9.010.15. XXXX .0 S9.010.05. XXXX .0 S9.010.07. XXXX .0 S9.010.10. XXXX .0 S9.010.05. XXXX .0 S9.010.07. XXXX .0 S9.010.10. XXXX .0 S9.010.15. XXXX .0
Part No. Supporttray with bracket S9.011.05. XXXX .0 S9.011.07. XXXX .0 S9.011.10. XXXX .0 S9.011.05. XXXX .0 S9.011.07. XXXX .0 S9.011.10. XXXX .0 S9.011.15. XXXX .0 S9.011.05. XXXX .0 S9.011.07. XXXX .0 S9.011.10. XXXX .0 S9.011.05. XXXX .0 S9.011.07. XXXX .0 S9.011.10. XXXX .0 S9.011.15. XXXX .0
Part No. single bracket 907.724.05.0 907.724.07.0 907.724.10.0 907.724.05.0 907.724.07.0 907.724.10.0 907.724.15.0 907.724.05.0 907.724.07.0 907.724.10.0 907.724.05.0 907.724.07.0 907.724.10.0 907.724.15.0
89 114 139 89 114 139 185 89 114 139 89 114 139 185
80 105 130 80 105 130 175 80 105 130 80 105 130 175
Fax
E2/000
2400/2450/2480/2500
51147 Cologne
E4.1 E6 E6
igus GmbH
E4.1 E4/00 E6
E4.28/R4.28 220/R760 E6.40/R6.40
Please replace XXXX by the standard lengths 1000 or 2000 mm available from stock!
Accessories - optional bracket
Bracket for easy mounting on your application (see table above for Part No.)
9.72
Support Tray
Support tray tool kit | Type 01 | Technical Data

Mounting holes of the trough system BRi
Type 01
BRi - 25 mm BRa = BRi + 9 mm Phone +49- (0) 22 03-96 49-800

Part No. structure 2000 mm
12
BRi - 25 mm Standard lengths from stock 1 m and 2 m - All connection rails 975 mm
2000
975
975
AL
S9. 010. 07. 1000. 0
Part No. structure 1000 mm Color, powdered black Length 1000 mm e-chain - width
S9. 011. 15. 2000. 0
ST
Color, powdered black Length 2000 mm e-chain - width with bracket Support tray
without bracket Support tray
RS
Bracket - Type 01
9 35
SP
10
100
71
33,5
9.73
Fax
+49- (0) 22 03-96 49-222
25
igus Support tray
23
43
18
Support Tray
Type 02
Support tray tool kit | Type 02

igus e-chainsystems
E2/000 3400/3450/3480/3500 E4.1 E4.42/H4.42/R4.42 E4.56/H4.56/R4.56 E4.80/H4.80/R4.80 E4/00 380/390/R780 400/410/R880 E4/4 3838/3938/R7838 4040/4140/R8840 5050/5150/R9850 E4/light 14040/14140/R18840 14240/14340 15050/15150/R19850 15250/15350 E4/00 E6.52/R6.52 E6.62 E6.80
Support tray type 02 - Standardlength from stock 1 m and 2 m All connection rails 975 mm Bracket for easy mounting on your application
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
*The lengths and widths mentioned here are available from stock in the standard black color. For other lengths, widths and colors, please contact us. Widthsindex .10 .15 .20 .25 BRa
[mm]
Product Range*
System Suitable for the following series E4.1 E4.1 E4.1 E4/00 E4/00 E4/4 E4/4 E4/4 E4/light E4/light E4/light E4 E6 E6 E2/000 E6 E4.42/H4.42/R4.42 E4.56/H4.56/R4.56 E4.80/H4.80/R4.80 380/390/R780 400/410/R880 3838/3938/R7838 4040/4140/R8840 5050/5150/R9850 14040/14140/R18840 14240/14340 15050/15150/R19850 15250/15350 E6.62 E6.80 3400/3450/3480/3500 E6.52/R6.52 BRi
[mm]
Part No. Supporttray, single S9.020.10. XXXX .0 S9.020.15. XXXX .0 S9.020.20. XXXX .0 S9.020.25. XXXX .0
Part No. Supporttray with bracket S9.021.10. XXXX .0 S9.021.15. XXXX .0 S9.021.20. XXXX .0 S9.021.25. XXXX .0
Part No. single bracket 907.759.10.0 907.759.15.0 907.759.20.0 907.759.25.0
Fax
167 217 267 317
156 206 256 306
igus GmbH
51147 Cologne
.100 .150 .200 .250
167 217 267 317
156 206 256 306
S9.020.10. XXXX .0 S9.020.15. XXXX .0 S9.020.20. XXXX .0 S9.020.25. XXXX .0
S9.021.10. XXXX .0 S9.021.15. XXXX .0 S9.021.20. XXXX .0 S9.021.25. XXXX .0
907.759.10 907.759.15 907.759.20 907.759.25
Please replace XXXX by the standard lengths 1000 or 2000 mm available from stock!
Accessories - optional bracket
Bracket for easy mounting on your application (see table above for Part No.)
9.74
Support Tray
Support tray tool kit | Type 02 | Technical Data

Mounting holes of the trough system BRi
Type 02
BRi - 56 mm BRa = BRi + 11 mm

12
Phone +49- (0) 22 03-96 49-800

Part No. structure 2000 mm
BRi - 56 mm Standard lengths from stock 1 m and 2 m - All connection rails 975 mm
2000
975
975
AL
S9. 020. 20. 1000. 0
Part No. structure 1000 mm Color, powdered black Length 1000 mm e-chain - width
S9. 021. 20. 2000. 0
ST
Color, powdered black Length 2000 mm e-chain - width with bracket Support tray
without bracket Support tray
RS
Bracket - Type 02
9 35
SP
10
100
71
33,5
9.75
Fax
+49- (0) 22 03-96 49-222
25
igus Support Tray
53
32
18
Special Solutions for Long Travels
9.76
Special solutions for long travels | Without guide troughs

System P4 | rol e-chain | educe 57% energy consumption - for very long travels, high speeds, quiet R
Product System P4 System 4P - Safe, maintenance-free energy supply system on long travels up to 08 m and more for outdoor cranes or conveyor systems. ow-noise operation, high service life L 9.78 Page
rol e-chain | olling instead of gliding R

Product rol e-chain
Page
Major reduction in drive power to less than 25 % for moving the e-chain Travels up to 08 m, speeds up to 6 m/s
9.86
System autoglide | ong travels without guide troughs L

Product autoglide Self-guiding e-chainsystems - No Guide Troughs required!
Page
Travels up to 50 m, speeds up to ,5 m/s 1
9.90
guidelok horizontal | pper run guide for long travels U

Product guidelok horizontal Chips cannot get stuck between upper and lower run Enormous increase of self supporting length of e-chains
Page
9.96
guidelok slimline "F" | or safe vertical guidance F

Product guidelok slimline "F"
NEW in this catalog

Page
No swinging of the e-chain , high reliability through lever mechanism and guiding rails No bouncing of e-chains in vertical applications with horizontal dynamics
9.98
lbt flizz | Enclosed plastic trough

Product lbt flizz
Page
Modular guide trough construction kit Travels up to 20 m, speeds up to 8 m/s 1 9.100
micro flizz | Small e-chains in aluminum profile
Product micro flizz
Page
NE compact system for a secure guidance of power, data and air O Maintenance-free alternative for busbar 9.104
" levichain | Magnetic e-chainsystem - it floats"
Product levichain ong travel possible without laying the e-chain L

Page systems on top of each other. Almost no abrasion and very low
wear due to low-abrasion e-chain links as well as almost contactless movement of the e-chain
9.112
Modular system for projects ex-stock
from page 9.116
9.77
Special Solutions
System P4
9.78
System P4 | rol e-chain | For very long travels, speed (up to 10 m/s)
Standard rol e-chain has been used in over 1000 installations
worldwide. Some industries -cranes, for example - have everincreasing demands for length of travel, fill weight and speed. Systems of this type should be designed by our system design engineers. We will be more than willing to submit an offer to you. Please contact us about this. Identical pitch of the chain link with or without roller Smooth, low noise operation through identical pitch length for links with and without rollers Integrated captive roller in the side part Long travels (up to 800 m), high additional loads (up to 30 kg/m) For very long travels and high speeds >10 m/s travel speed autoglide crossbars provide for a safe guiding in very long travels 4 different inner heights: (32, 42, 56, 80 mm) available Large modular tool box system with interior separations of the System E4 System P4 - Very quiet operation through identical pitch of all chain links. autoglide crossbars offer a safe guidance in very long travels

Cranes robots Warehousing Material handling Equipment manufacturing Gantry
Find a video online Application video
www.igus.de/P4_Film www.igus.de/P4cranes
Guide trough system linked with the autoglide crossbars Offset operation of upper and lower run, resulting in continuous roll-through surface ensures the offset operation of the upper and lower run safe at high speeds
v m/s
10
Travel speed igus rol e-chain
dB(A)
86 84
1) First rol e-chain from 1999, Lab test, v = 2,0 m/s 2) Outdoor test, v = 6,0 m/s each 1 m measurement distance
6.0
82 80 78
3.0
2828R 3838R 4040R 5050R

0 1999
4040RHD 5050RHD
2004
P4.32 P4.42 P4.56 P4.86

2008
0 1 2
www.igus.de/en/p4
P4.56
76
4040R
9.79
System P4
P4
System P4 | For very high fill weight and speeds
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
igus e-chainsystems
Safe, low-noise, abrasion-resistant energy supply system on long travels - igus system P4
Low maintenance rol e-chainsystem from tribooptimized plastic rollers Combstile autoglide cross bars
With the low-maintenance igus System P4 , a secure energy supply
system can be implemented on long travels up to 800 m for cranes or conveyor systems. The upper run and lower run roll staggered on each other. Thus the tribo-optimized plastic rollers dont overrun, but roll on a continuous, wide roll-through surface. The P4 e-chain is safely guided
Exceptionally quiet through special roller and link design Offset motion of upper and lower run Same pitch for roller- / chain links 4 different inner heights: 32, mm, 56 and 80 mm available Extension link solution for still higher fill weights with 56 and 80 mm inner height available Robust steel mounting brackets available Special P4 guide trough system available
Fax
by the comb-shaped autoglide crossbars and the special trough system. Ideal for applications with high travel speeds (up to 10 m/s) and large fill weights (up to 30 kg/m)
igus GmbH
51147 Cologne
Extension link for heavy fill weights 2 inner heights available (56, 80 mm) 50% higher fill weight possible Maximum rigidity Divides cross section into reasonable compartments (electric/hydraulic)
Tribo-optimized plastic rollers for all P4 systems Wear optimized Long cycle life Improved rolling Lower noise and vibration Same pitch for roller links / chain links
Guide trough system Special geometry in combination with autoglide cross bars allows for offset upper and lower run Strong installation kits for long cycle life Stainless trough segments resist corrosion and sea water
9.80
www.igus.de/en/p4
System P4 | Energy efficiency - Save up to ca. 57% energy with P4

Energy efficient polymer e-chains and cables reduce consumption by up to 57% With the right materials and clever design, the energy consumption can be drastically reduced, as now proven by current tests and sample calculations in the e-chain and cable laboratory at igus . igus e-chains and chainflex cables reduce the required drive power and extend the applications service life.

P4
Better cables, stronger and rolling e-chains Rolling instead of gliding
System P4
-57%
rol e-chain
-37%
System E4.1
Stronger e-chains
-17%
chainflex
Optimized cables
-17%
Standard
Gliding application
100%
chainflex
System P4
+
Sample calculations online www.igus.eu/energyefficiency
57% less energy

consumption
Successful application with P4.56 on a new RMG crane. 130 m travel length at 150 m/min speed. arnessed with igus H
chainflex motor-, control- and fiber optic cables
3D-DAC files, pdf-downloads and many online features
www.igus.de/en/p4
9.81
System P4
P4.32
System P4 | Series P4.32 | Installation Dimensions and Technical Data

S D S/2
igus e-chainsystems
H - 54
R
2 x 54 + 3
Fixed end 56 54
32
54
Ba Bi
Series P4.32 - rol e-chain with combstile autoglide cross bars

Part No. P4.32.10. .0 .0 .0
54
Bi
Ba
R Bending Radii 075 100 125 150 200 250 300 075 100 125 150 200 250 300 075 100 125 150 200 250 300
Weight [kg/m] 3,27 3,83 4,50
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
100 132 150 182 200 232
29 max.
32
P4.32.15. P4.32.20.
Part No. structure

P4.32. 20. 150. 0.
The bending radii 075 100 125 200 250 300 are available upon request. Delivery time: approx. 6-8 weeks after receipt of order! Supplement Part No. with required radius. Example: P4.32.15. 150 .0 Color Radius Width Series 0 = standard color, other colors page 1.39
Pitch = 56 mm/link
S/2
Links/mm= 18 (1008 mm)

S S/2
D2 H2 Fixed end K2
R
HRI
Fax
S = Length of travel R = Bending radius H = Nominal clearence height HF = Required clearence height HRI = Trough inner height D = Overlength e-chain
Moving end
Total length of guide trough R H D K H2 D2 K2 075* 209 160 350 * * * 100* 259 185 430 * * * 125* 309 210 505 125 * * 150 359 235 585 125 * * 200* 459 285 745 125 * * 250* 559 335 900 125 * * 300* 659 385 1055 125 * *
*upon request
51147 Cologne
radius in final position K = R + "safety" D2 = Over length - long travels, gliding K2 = *Further add-on H2 = *Mounting height
igus GmbH
Technical Data
C
Long travels Speed max. rolling / acceleration max. rolling Fill weight Material - permitted temperature C Flammability class, igumid G
from 10 m up to max. 600 m max. 10 [m/s] / max. 50 [m/s ]

2
max. 7,0 [kg/m] igumid G / -40 up to +120 C VDE 0304 IIC UL94 HB
Details of material properties
page 1.38
Additional Features
Interior separation available - Series E4.32 from page 7.42
Robust steel mounting brackets available upon request
Special P4 guide trough system available upon request
9.82
www.igus.de/en/p4
HF = H + 40
Ba + 6 Ba Bi
Moving end

S D S/2
P4.42
HF = H + 40
Moving end
R 67
Fixed end

Part No. P4.42.10. P4.42.15. P4.42.20. .0 .0 .0 Bi Ba R Bending Radii 100 125 150 200 250 300 350 100 125 150 200 250 300 350 100 125 150 200 250 300 350 Weight [kg/m] 4,49 5,55 4,99 100 154 150 204 200 254
64
Ba Bi
38 max.
The bending radii 100 125 150 200 300 350 are available upon request. Delivery time: approx. 6-8 weeks after receipt of order! Supplement Part No. with required radius. Example: P4.42.15. 250 .0 0 = standard color, other colors page 1.39
Part No. structure

P4.42. 15. 250. 0.
Color Radius
Pitch = 67 mm/link
S/2 Moving end
Links/m = 15 (1005 mm)

S S/2
D2 H2 Fixed end K2
R
HRI
Width Series
Total length of guide trough R H D K H2 D2 K2 100* 268 201 450 140 * * 125* 318 226 530 140 * * 150* 368 251 610 140 * * 200* 468 301 765 140 * * 250 568 351 920 140 * * 300* 668 401 1080 140 * * 350* 768 451 1235 140 * *
*upon request

2
Technical Data
C
max. 15,0 [kg/m] igumid G / -40 up to +120 C VDE 0304 IIC UL94 HB
Details of material properties page 1.38
Additional Features
www.igus.de/en/p4
42 64
42
64
2 x 64 + 3
9.83
System P4
Ba + 6 Ba Bi
H - 64
P4.56

S D S/2
igus e-chainsystems
H - 84
R
2 x 84 + 4
Fixed end 91 84
56
84
Ba Bi

Part No. P4.56.20. .0 .0 .0 .0 .0
56 84
Bi
Ba
R Bending Radii 150 200 250 300 350 400 450 500 150 200 250 300 350 400 450 500 150 200 250 300 350 400 450 500 150 200 250 300 350 400 450 500 150 200 250 300 350 400 450 500
Weight [kg/m] 6,89 7,25 7,65 8,11 8,50
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
200 270 250 320 300 370 350 420 400 470
50 max.
P4.56.25. P4.56.30. P4.56.35. P4.56.40.
Part No. structure

P4.56. 20. 250. 0.
The bending radii 150 200 400 450 500 are available upon request. Delivery time: approx. 6-8 weeks after receipt of order! Supplement Part No. with required radius. Example: P4.56.20. 250 .0 Color Radius Width Series 0 = standard color, other colors page 1.39
Pitch = 91 mm/link
S/2
Links/m = 11 (1001 mm)

S S/2
D2 H2 Fixed end K2
R
HRI
Fax
Moving end
Total length of guide trough R H D K H2 D2 K2 150* 390 286 655 * * * 200* 490 336 815 180 1140 1820 250 590 386 970 180 1470 2275 300 690 436 1125 180 1700 2639 350 790 486 1285 180 1950 3003 400* 890 536 1440 180 2255 3458 450* 990 586 1600 * * * 500* 1090 636 1755 * * *
*upon request
51147 Cologne
igus GmbH
Technical Data
C

2
max. 15 [kg/m] igumid G / -40 up to +120 C VDE 0304 IIC UL94 HB
Details of material properties
page 1.38
Additional Features
Extension link for heavy fill weights available upon request
9.84
www.igus.de/en/p4
HF = H + 50
Ba + 8,25 Ba Bi
Moving end

S D S/2
P4.80
HF = H + 50
Moving end H - 108
R 100
Fixed end
108

Part No. P4.80.20. P4.80.25. P4.80.30. P4.80.35. P4.80.40. .0 .0 .0 .0 .0 Bi Ba R Bending Radii 150 200 250 300 350 400 450 500 150 200 250 300 350 400 450 500 150 200 250 300 350 400 450 500 150 200 250 300 350 400 450 500 150 200 250 300 350 400 450 500 Weight [kg/m] 8,46 8,79 9,02 9,58 9,93 200 276 250 326 300 376 350 426 400 476
Ba Bi
72 max.
The bending radii 150 200 400 450 500 are available upon request. Delivery time: approx. 6-8 weeks after receipt of order! Supplement Part No. with required radius. Example: P4.80.20. 250 .0 0 = standard color, other colors page 1.39
Part No. structure

P4.80. 20. 250. 0.
Color Radius
Pitch = 100 mm/link

S/2 Moving end
Links/m = 10 (1000 mm)

S S/2
D2 H2 Fixed end K2
R
HRI
Width Series
Total length of guide trough R H D K H2 D2 K2 150* 420 310 675 180 955 900 200* 520 360 830 180 1310 1400 250 620 410 990 180 1610 1800 300 720 460 1145 180 1974 2300 350 820 510 1300 180 2060 2700 400* 920 560 1460 180 2625 3200 450* 1020 610 1615 180 2910 36000 500* 1120 660 1775 180 3275 4100
*upon request

2
Technical Data
C
max. 15 [kg/m] igumid G / -40 up to +120 C VDE 0304 IIC UL94 HB
Details of material properties page 1.38
Additional Features
Extension link for heavy fill weights available upon request
www.igus.de/en/p4
80 108
108
2 x 108 + 4
80
9.85
System P4
Ba + 8,25 Ba Bi
rol e-chain
9.86
Special solutions for long travels | rol e-chain

rol e-chain - Rolling instead of gliding
e-chains are being used in ever longer travels. This has driven the
development of the rol e-chain . Additionally, movement speeds
are increasing in combination with larger and larger fill weights (up to 50 kg/m). Please contact us if you have decided for this product. Well assist you in the project planning! Major reduction in drive power to less than 25 % for moving the e-chain
Travels up to 800 m possible Speeds up to 6 m/s possible Various roller types for optimum application adaption Can be used even in dirty environments Available as ready-to-fit, made-to-specifications system System guarantee for made-to-specifications systems Cutting the operating noise by approx. 6dB(A) through improved geometry of e-chain link and roller. Stainless steel
Roller bearings are the igus standard
Application areas
The igus rol e-chain is designed for applications where long travels

at high speeds have to be realized. This is, for instance, frequently the case with moving camera systems or material handling systems, even in the case of slower applications in the crane sector or travelling plants the low friction values of the system allow cost-savings, since the drives can be considerably smaller.
Roller extension link for higher additional weights and widths up to 2 m and more
Cross travel of 441.3 m, implemented with igus rol e-chain Series 5050R

www.igus.de/en/role
9.87
rol e-chain
rol e-chain
rol e-chain | Product Range
Product Range rol e-chain igus e-chainsystems
Interior heights of 32, 42, 56 and 80 mm and widths of 50 mm up to several meters are possible and are available from stock. All interior separation options and mounting bracket variants of the igus system E4 are available. The standard guide troughs of the
spec connectors and fittings in accordance with your requirements by igus specialists and packaged in installation-friendly manner.
Depending on the length of travel, the rol e-chain can be delivered
on a drum. If cables from the chainflex range are to be used, we
relevant e-chains from stock can be used rol e-chains can basically

will be more than willing to assume warranty for the full system. Systems of this type should be designed by our system design engineers. We will be more than willing to submit an offer to you. Please contact us about this.
be opened along both radii. The rol e-chain is available as a made
to-spec e-chainsystem . The rol e-chain standard are stainless
steel ball-bearings. It is fitted with chainflex cables and made-to
Selection table
Series Inner height hi [mm]
Inner width Bi [mm] 50 - 400 50 - 400 50 - 600 50 - 600 50 - 600 50 - 660 50 - 300 50 - 300 75 - 462 75 - 462
Outer width Ba [mm] 73 - 423 77 - 427 86 - 636 140 - 654 100 - 650 160 - 710 73 - 323 77 - 327 111 - 499 125 - 513
Outer height ha [mm] 54 64 84 84 108 108 54 64 84 108
Bending radius Chapter R [mm] 125 - 300 150 - 350 200 - 500 200 - 500 250 - 500 200 - 500 250 - 300 200 - 350 300 - 500 300 - 1000 7 7 7 7 7 7 7 7 7 7
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
rol e-chain - with crossbars every 2nd link 2828R 3838R 4040R 4040 RHD* 5050R 5050 RHD*
32 42 56 56 80 80 32 42 56 80
rol e-chain - e-tube, fully enclosed R7728R R7838R R8840R R9850R
Fax
4040 RHD* / 5050RHD* = extra stable version of Series 4040 and 5050 5050R: for e-chain widths up to 3000 mm with extension link/roller extension link
Series 2828R, 3838R, 4040R, 5050R are also available as autoglide rollers Details on the appropriate E4/4 Series chapter 7 - System E4/4
51147 Cologne
Proven advantage: Reduce push-pull forces over 75% with igus rol e-chain
Push-pull force in %
igus GmbH
rol e-chain Data:
Standard e-chain
Series fill weight 10 kg/m
Travel Chain length
Comparison of the power requirement between rol e-chain and a standard e-chain
9.88
www.igus.de/en/role
rol e-chain | Applications
rol e-chain
igus rol e-chain Serie 5050R in a steel plant in india with highly

Power plant application with igus rol e-chain 4040R
corrosive atmosphere - s = 22 m, v = 1 m/s, a = 1 m/s
Travel 46 m, Speed 1.5 m/s, Fill weight 5.3 kg/m
Assembled system in a ship unloading crane with igus
Series 4040R on a coal unloading system Travel 190 m, Speed 0.5 m/s, Fill weight 8.05 kg/m
5050RHD - Travel 106 m, Speed 4 m/s, Fill weight 25 kg/m
Series 4040R in steel works environment Travel 10.5 m, Speed 60 m/min, Fill weight 6.084 kg/m
igus e-chains 5050RHD "rol e-chain " in an

igus super-alu-trough = 75% less driving power
www.igus.de/en/role
9.89
rol e-chain
autoglide
9.90
Special solutions for long travels | autoglide

autoglide:
Long travels are always demanding for an e-chainsystem . For much
of the travel, the e-chain must run on the lower run or on the glide bars. In addition the e-chainsystem needs guides, in order to prevent
a sideward movement. In most cases this is ensured through a guide trough. However, there are also applications where a guide trough is not desired for space reasons, whether this is due to optical considerations or spatial conditions. In order to cater for this possibility, igus developed the autoglide system in 1995. autoglide is a self
aligning e-chain , which can dispense with guide troughs for up to
50 m travel. You save acquisition and installation costs and can keep pathways in your warehouse free for klifts or industrial trucks.
Travels up to 50 m Travel speeds up to 1,5 m/s autoglide e-chain links of a piece, no additional parts required
Very quick installation times for long travels Guide troughs not required! Small installation width, silent operation Functional guarantee for the entire system with chainflex cables
In principle every igus e-chain can be fitted out for the

autoglide system. However, we recommend its use with echain whose interior height is less than 35 mm, and you should
also consult us, since there are restrictions regarding the bending radii to be used
There are 4 options of the igus autoglide system:
Option 1 - is available for almost all System E4 Series - here the crossbars in the interior radius of the e-chain are fitted
Option 2 - for Series 200 e-chains : Injection-molded autoglide
grooves in the inner radius. One-piece e-chain with firmly
with molded-on glide shoes
molded horizontal interior separation
Option 3 - for igus easy chain e-chain combination of the

Option 4 - for Series E2/000 e-chain
easily fillable easy chain and injection-molded autoglide
Special plastic glide shoes side-mounted on the e-chain hold the e-chain "in the track"

grooves in the inner radius
www.igus.de/en/autoglide
9.91
autoglide
autoglide
autoglide | Product Range | Option 1

Option 1: autoglide for System E4.1 up to 56 mm interior height
Large gliding surfaces and good sliding behavior - Of one piece, no additional parts required. Option 1
igus e-chainsystems
is available for the larger e-chains of System E4.1 (E4/4 and E4/00 upon request) - here the crossbars in the
interior radius of the e-chain are fitted with molded-on glide shoes. With autoglide the length of the e-chain can

be the entire travel plus add-on for the bending radius. autoglide e-chain Part No. structure
E4.56. 21. 250. 0. G. OF A Complete unit autoglide color Radius Width
autoglide e-chain with assembled glider
with assembled glider
autoglide e-chain with separate glider (unassembled)
Glider and floor guide as single parts
System E4.1 autoglide variants (autoglide crossbars along the inner radius)
Part No. E4.32.112. E4.32.12. E4.32.15. E4.32.17. E4.32.20. E4.32.262. E4.42.112. E4.42.12. E4.42.15. E4.42.17. E4.42.20. .0.AG .0.AG .0.AG .0.AG .0.AG .0.AG .0.AG .0.AG .0.AG .0.AG .0.AG .0.AG .0.AG .0.AG .0.AG Bi 112 125 150 168 200 262 112 125 150 168 200 262 150 212 250 Ba 136 148 173 191 223 286 139 151 176 194 226 289 184 247 284 R ending radius B 100 125 150 175 200 220 250 300 100 125 150 175 200 220 250 300 100 125 150 175 200 220 250 300 100 125 150 175 200 220 250 300 100 125 150 175 200 220 250 300 100 125 150 175 200 220 250 300 100 115 125 150 170 200 115 250 300 100 115 125 150 170 200 115 250 300 100 115 125 150 170 200 115 250 300 100 115 125 150 170 200 115 250 300 100 115 125 150 170 200 115 250 300 100 115 125 150 170 200 115 250 300 135 150 175 200 240 250 300 350 400 500 135 150 175 200 240 250 300 350 400 500 135 150 175 200 240 250 300 350 400 500 .0.A 250 G
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Series
autoglide e-chain with
E4.42.262. E4.56.15. E4.56.21. E4.56.25.
separate glider (unassembled) Part No. structure

E4.56. 21. 250. 0. G A autoglide color Radius Width Series
Fax
autoglide also available for Series 280, 2828, 380, 3838, 400, 4040 and 5050 Supplement Part No. with required radius. Example: E4.56.21. Further widths on request - Delivery time: approx. 6-8 weeks after receipt of order!
Long travel without guide trough - Glider and floor guide

Simple guide elements for quick installation on the subsurface are available for the autoglide system version 1.
51147 ologne C
The traversable excentric floor guides are fastened every 2 m on the subsurface. The glider fastened on the moving end feeds the e-chain and holds this securely in the track. The autoglide crossbars safely guide the e
igus GmbH
chain and replace the guide trough.

Save purchase and installation costs with this system
Traversable
over floor guide for travel distances over 10 m. ote : Only 2 gliders G.X.OF are required for the safe N A X feeding of the e-chain . The mounting of the glider is done on the outer link of the upper run, which is autoglide glider and floor guide as single parts. A glider and floor guides every 2 m completely replace a guide trough laid down first on the lower run.
nternet: www.igus.eu I
Glider and floor guide as single parts

Floor guide, set (single part, left and right) G.380.BF A Glider (single part, without srews) G.280.OF A ndustrial trucks can run I over the floor guides G.380.OF A G.400.OF A For Series universal For Series E4.32 / 280 / 2828 E4.42 / 380 / 3838 E4.56 / 400 / 4040
9.92
www
.igus.de/en/autoglide
autoglide | Accessories | Option 1

Roller autoglide RAG
Special feature: Series 4040 and 5050 also available as rolling autoglide. For long travel and 75% less drive power (gliding application). We request for a consultation in case you have decided on this product.
autoglide
System E4 Roller autoglide options

Part No. 4040.28. 4040.36. 5050.28. 5050.36. , Bi Ba R Bending radius 135 150 175 200 240 250 300 350 400 500 135 150 175 200 240 250 300 350 400 500 150 200 250 300 350 400 500 550 600 650 1000 150 200 250 300 350 400 500 550 600 650 1000 .0.RAG 287 324 .0.RAG 362 399 .0.RAG 287 338 .0.RAG 362 413
Supplement Part No. with required radius. Example: 4040.28. 150 .0.RAG
Comprehensive information for each E4 Series can be found at the relevant catalog page
Series E4.32 280 2828 E4.42 380 3838 Innerheight hi 32 32 32 42 42 42 Outerheight ha 54 54 54 64 64 64 7.42 7.264 7.318 7.60 7.274 7.330 E4.56 400 4040* E4.80* 5050* Page Series Innerheight hi 56 56 56 80 80 Outerheight ha 84 84 84 108 108
Page 7.78 7.284 7.342 7.96 7.362
Part No. structure

4040. 28. 250. 0. RAG autoglide color Radius Width Series
*Also available as autoglide e-chain

Option 2: Series 200 - Molded autoglide grooves in the inner radius
One-piece e-chain with molded autoglide grooves in the inner radius. Available in one width, with molded
horizontal interior separation. autoglide e-chain links are moulded and no additional parts are necessary
Guide troughs not required! Narrow construction width, quiet running Function guarantee on the whole system with chainflex cables
R = Bending radius H2 = Mounting height (if the moving end is set lower) D2 = Over length - long travels, gliding K2 = Further add-on (if the moving end is set lower)
Ba Bi
Series AG200 - Combination: autoglide and E2 medium (Series 200)

Part No. AG200.05. .0 Bi 57 Ba 73,2 R Bending radius
16
Supplement Part No. with required radius. Example: AG200.05. 055 .0
Pitch = 46 mm
R H2 D2+25 K2 055* 110 142 265
Links/m = 22
075 150 162 330 100 100 380 644
Chain length = S + K
175 100 755 1242 200 100 950 1472 225 100 1040 1610 250 100 1130 1794
Part No. structure

AG200. 05 .055. 0. Color Radius Width autoglide
125 150 100 100 440 590 736 1012
The required clearance height is: HF = H + 25 mm, must be noted in all types of applications
7,5
25,5 35
055 075 100 125 150 175 200 225 250
9.93
autoglide
autoglide

Option 3: As EA16 and EA25
The version 3 is a combination of autoglide version 2 and easy chain . The grooves similar
igus e-chainsystems
to tiewrap plates are molded directly on the e-chain link and available at present in two sizes.
autoglide e-chain links of a piece, no additional parts required
Very quick installation times for long travels Guide troughs not required! easy chain system: Cables and hoses can be inserted without opening the e-chain

Small installation width, silent operation Functional guarantee for the entire system with chainflex cables
Ba Bi
Series EA16 - Combination of autoglide and easy chain

Part No. Bi .0 48 Ba 60 R Bending radius 060 075 100
32 39
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
25 max.
EA16.4.
Supplement Part No. with required radius. Example: EA16.4. 060 .0
Mounting bracket
with strain relief (full set) Part No. EA16.4.12PZ Part No. structure
EA16. 4. 060. 0. Color
Pitch = 30,5 mm
R H D K 060 159 125 250
Links/m = 33
075 189 140 300
Chain length = S + K
100 239 165 380 *
Fax
Radius Width Easy autoglide
Ba Bi
Series EA25 - Combination of autoglide and easy chain

Part No. Bi .0 50 Ba 60 R Bending radius 075 100
25,2 30
51147 Cologne
igus GmbH
19 max.
EA25.050.
Supplement Part No. with required radius. Example: EA25.050. 075 .0
Mounting bracket
with strain relief (full set) Part No. EA25.050.12PZ Part No. structure
EA25. 050. 075. 0. Color Radius
Pitch = 25 mm
R H D K
Links/m = 40
075 180 135 290
Chain length= S + K
100 230 160 375
Width
Easy autoglide
9.94

Option 4: For e-chainsystem E2 up to 35 mm inner height
In this version, special plastic glide shoes are side-mounted on the e-chain link every 1,000 to 2,000
autoglide
mm. The function of these gliding shoes resembles the leeboards used on sail boats. Some of these leeboards are conceived in such a way that in contact they pivot upward and enable the continuation of run or upper run of the e-chain . They provide for the precise lateral guidance and a smooth gliding of
the e-chain
The first 4 m of the e-chain seen from the moving end needs no gliding shoes. From the

fixed end of the e-chain , the glide shoes are mounted on every 20th e-chain link up to 4 m before the moving end Series 2400/2450/2480/2500 allow up to 15 m length without further glide shoes. Please note: the outer width incl. glide shoes is: Bi + 47 mm!
R = Bending radius H2 = Mounting height (if the moving end is set lower) D2 = Over length - long travels, gliding K2 = Further add-on (if the moving end is set lower)
Ba Bi
Series 2400/2450/2480/2500 - autoglide and System E2/000

Part No. 2400/2450/2480/2500.02. 2400/2450/2480/2500.03. 2400/2450/2480/2500.05. 2400/2450/2480/2500.07. 2400/2450/2480/2500.09. 2400/2450/2480/2500.10. 2400/2450/2480/2500.12. .0.AG .0.AG .0.AG .0.AG .0.AG .0.AG .0.AG Bi 25 38 57 77 Ba 41 54 73 93 R Bending radius 055* 075* 100 125 150 175 200 225 250 055* 075* 100 125 150 175 200 225 250 055* 075* 100 125 150 175 200 225 250 055* 075* 100 125 150 175 200 225 250 055* 075* 100 125 150 175 200 225 250 055* 075* 100 125 150 175 200 225 250 055* 075* 100 125 150 175 200 225 250
23 max.
89 105 103 119 125 141
Supplement Part No. with required radius. Example: 2400.10. 100 .0.AG Please note: For using this series for long travels (gliding), please consult with igus first.
For long travels, igus specifies e-chains that snap open on the outer radius.

Installation point = final travel Number of glide shoes =
Chain length = S + K2 Chain length [m] - 4 m 0,92 m
Part No. structure

2400. 10. 100. 0. AG
R H2 D2+25 K2
055* 110 142 265
075 150 162 330
100 100 380 644
125 150 100 100 440 590 736 1012
175 100 755 1242
200 100 950 1472
225 100 1040 1610
250 100 1130 1794
autoglide Color Radius Width Series
From R 100: with lowered mounting height!
*for Series 2450/2480 upon request.
Series 2600/2650/2680/2700 - autoglide and System E2/000

Part No. 2600/2650/2680/2700.05. 2600/2650/2680/2700.06. 2600/2650/2680/2700.07. 2600/2650/2680/2700.09. 2600/2650/2680/2700.10. 2600/2650/2680/2700.12. 2600/2650/2680/2700.15. 2600/2650/2680/2700.17. .0.AG .0.AG .0.AG .0.AG .0.AG .0.AG .0.AG .0.AG Bi 50 65 75 Ba 66 81 91 R Bending radius 063* 075* 100 125 150 175 200 250 063* 075* 100 125 150 175 200 250 063* 075* 100 125 150 175 200 250 063* 075* 100 125 150 175 200 250 063* 075* 100 125 150 175 200 250 063* 075* 100 125 150 175 200 250 063* 075* 100 125 150 175 200 250 063* 075* 100 125 150 175 200 250
Ba Bi
32 max.
25
90 106 100 116 125 141 150 166 175 194
Supplement Part No. with required radius. Example: 2600.15. 100 .0.AG Please note: For using this series for long travels (gliding), please consult with igus first. For long travels, igus specifies e-chains that snap open on the outer radius.

Installation point = final travel Number of glide shoes =
Chain length = S + K2 Chain length [m] - 4 m 1,12 m
Part No. structure

2600. 15. 100. 0. AG
R H2 D2+25 K2
063* 130 140 335
075* 150 150 375
100 166 350 616
125 166 475 784
150 166 500 896
175 166 655 1120
200 166 770 1288
250 166 950 1624
autoglide Color Radius Width Series
From R 100: with lowered mounting height!
*for Series 2650/2680 upon request
35
50
35
9.95
autoglide
the travel. Similarly the glide shoes in autoglide go up and down, each according to its position as lower
guidelok horizontal
9.96
guidelok horizontal | Upper run guide for long travels, self-supporting

Upper run guide for long travels, self-supporting in chip areas
Especially for long travels on machine tools, if the e-chain has to be gliding,
metallic chips are a problem. guidelok horizontal is a cost-effective solution Travels, unsupported up to 50 m possible Chips cannot get stuck between upper and lower run Modular system with few parts (also possible without sideways trough) Enormous increase of self supporting length of e-chains Lower push-/pull forces (smallere-chains ,

Systeme Lower cost than most steel chains or sophisticated gliding systems Open guide trough design, chips can fall through A

Machine tools Applications in the chip area Wherever a gliding application is not recommended
50
50
self supporting and rollers = energy efficient)
Bi +224
Design-principle - horizontal guidelok guides the e-chain on special spring loaded roller supports, that are pushed back by the e-chains radius, clearing its path
The e-chain is guided in the trough
...which snaps back out again after the e-chain radius has passed...
...the upper run then gets to lay on the roller support.
channel, pushing back the spring loaded roller support with its radius...
guidelok horizontal | Product Range

LLLL = S FFFF
Principle sketch - guidelok horizontal
Selection table
For Series E4.56/R4.56 E4.80/R4.80 600/R608 E4.56/R4.56 E4.80/R4.80 600/R608 Bi 50 - 600 50 - 600 200 - 600 50 - 600 50 - 600 200 - 600 R Bending radius Dim. A 150, 175, 200, 250, 300 150, 175, 200, 250, 300 150, 175, 200, 250, 300 350, 400, 450, 500 350, 400, 450, 500 350, 400, 450, 500 Part No. horizontal trough with guidelok 907.645.Bi.R.LLLL/FFFF 907.645.Bi.R.LLLL/FFFF 907.645.Bi.R.LLLL/FFFF 907.837.Bi.R.LLLL/FFFF 907.837.Bi.R.LLLL/FFFF 907.837.Bi.R.LLLL/FFFF For many more types (widths/radii) possible, due to the modular design please contact us LLLL = Total length FFFF = Field length
www.igus.de/en/guidelok-HR
73
9.97
guidelok horizontal
guidelok slimline "F"
9.98
guidelok slimline "F" | p to 7 m/s and 10 m/s U
NEW in this catalog
guidelok slimline "F": Safe vertical guidance for e-chains in high-speed rack feeders In highly dynamic rack feeder a speed for the horizontal movement exceeding " in 6 m/s is not uncommon. The advanced igus guidelok slimline F" guides e-chains even at the fastest speed. p to 7 m/s and 10 m/s U p to 80% less trough required U Saving costs and weight For hanging systems up to 50 m No swinging of the e-chain , high reliability through lever mechanism and guiding rails Faster and easier installation Reduced noise Easy access for servicing Energy and data and all kinds of media are safely guided without interruptin in one single system
2
Typical industries and applications Storage and retrieval units, lifts, elevators, construction and crane lifts, hoists
Note: Systems of this type should be designed by our system design engineers. We will be more than willing to submit an offer to you. Please contact us about this.
Find a video online www.igus.eu/glsl-f.movie
Selection table
For Series 255 Bi 100 R ending radii B 125 Part. No. vertical trough with guidelok LLLL = total length/height GLSL.F.255.10.125.LLLL/FFFF
More sizes/dimension upon request!
www
.igus.eu/eu/glsl-f
9.99
guidelok slimline "F"
flizz lbt
9.100
lbt flizz | Enclosed plastic trough
lbt flizz - High speeds and accelerations

Travels up to 120 m, speeds up to 8 m/s Applicable for moving and stationary control, ideal for all bus systems Good for applications needing low weight and good corrosion resistance Quiet and maintenance free operation At -10C up to +60C continuous temperature Accelerations over 10 m/s2 Energy supply for all media, not only for electrical Also suitable for outdoor use (with reduceed load data)
lbt flizz System

The complete system comprises the igus e-chain , the lbt flizz guide trough and the igus chainflex cables which can be fully made-to-spec

on request. The lbt flizz guide trough consists of a modular system, based on extruded guide profiles and a supporting frame with continuous
tubes for stabilization. All components are of corrosion-protection, made either extruded or powder-coated high-quality plastic. The materials used are resistant to weathering and resistant to most chemicals, oils, greases, coolants and solvents. The optionally fully enclosed design offers protection against dirt, leaves, ice and snow. Safety, function and freedom from maintenance with clear price advantages over conventional energy supply systems are the crucial criteria for selection.
Advantages of lbt flizz

Guaranteed service life
Cost-effective by comparison with conventional energy supply systems Insensitive to wind movement Virtually maintenance-free
Protection of the cables against Use of special cables Easy and fast installation since it
dirt, rain, sun, ice, snow and leaves supplied as a made-to-spec system
Resistant to chemicals and solvents etc. Cable length 50 % of travel
possible, e.g. servo-drive cables, fiber-optic cables and bus systems etc. Easy integration in existing systems

Sludge scrapers Sand catchers Stormwater overflow tanks Electric plating plants Cranes Plant construction
www.igus.de/en/flizz
9.101
lbt flizz
lbt flizz
lbt flizz | Special solutions for long travels
igus e-chainsystems
*required length: 1500 mm (more upon request)
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Design Fax
Solid plastic with powder-coated support tubes intermediate plates! Can be supplied preassembled Glide bar integrated in profile Modular design: the system can be closed with Variable bays which are simply screwed together
Safe energy and data transfer

The igus chainflex range of cables offers a selection from over 850 different cables available from stock. This

includes power, signal, data and bus systems including fibre optic cables. In addition, we can offer you all Installation variant for supply cables for your drive systems, such as motor, servo cables and encoder cables; all can be supplied made-to-spec with connectors.
51147 Cologne
power infeed at fixed end
igus GmbH
Cost-cutting installation
Thanks to the use of made-to-spec e-chainsystems , you can greatly reduce expensive time incurred for
installation and assembly at the installation site. Function-tested systems guarantee fast commissioning of the powered system sections.
Installation service
We will be more than pleased to submit an offer to you for a full solution, including all installation services. This means that none of your own staff are tied up and, in future, you will have a trouble-free energy Example of mounting the console on jibs supply system at a fixed price.
Outdoor use in sewage treatment plants

Because of the particular strain in sewage treatment plants, some with flooding, foam, etc., a safety margin
for all load values of 50%, compared to applications in the inner/dry zone, should be made. A review of the application data by our project engineers is recommended.
The installation variant of a floating moving end for compensating for any lateral offset tolerances between scraper and e-chainsystem
9.102
lbt flizz | Applications
lbt flizz
The scraper moves on the 38 m long final clarifier in roundthe-clock operation. The energy supply is done via the lbt flizz system
Space-saving and compact energy supply with lbt flizz
Maintenance system, delivered pre-assembled with assembled igus e-chain

lbt flizz in a longitudinal scraper travel (S) = 38 m
Energy supply system protected from wind and weathering. The

2
Speed (v) = 1.0 m/min.
Acceleration (a) = 0.5 m/s
used materials are weather-resistant, as well as resistant against most chemicals, oils, fats, coolants and solvents
Cycle time 1.5 x hour/ 24 h/365 days
igus lbt flizz - Sewage works of the company Hydrobudowa S.A. in Poland. The power supply system of the scrapers in 8 clarifiers was

equipped with igus e-chain and lbt flizz . The complete system runs directly over the clarifier. Advantages:

Low-maintenance system
Longer service life Compact and safe
Enclosed trough, protection against snow and ice Travel (S) = 42 m

Space-saving compared to conventional system
Assembled with igus chainflex cables
9.103
System lbt flizz
micro fli zz
9.104
Master long travels with the smallest e-chain without failures
ONE compact system for a secure guidance of power, data and air Maintenance-free alternative for busbar e-chain is guided in special slot, no sliding against each other
Control via stationary switch cabinet possible Accelerations up to 50 m/s and speeds up to 6 m/s
2
Cable diameter MF06: max. 8,0 mm MF08: max. 9,5 mm
Fast assembly due to pre-configured, modular system Less space required Available also as pre-assembled Smooth running due to ball bearings in the guide carriages Also with EX tested e-chain available (on request)
Rail material: anodized aluminum iF-Design Award

Rack feeder Working stations systems systems Indoor cranes Industrial gates Camera Measure Sewage treatment plants Operator panels
Special feature of the micro flizz construction

= Friction
Sliding doors Studio equipment
Conveyor technique
Yesterday: Moving lower run, sliding function. Long travels need stable e-chains .
R
Today: micro flizz - Small e-chains , self-guiding in

guiding channel - Friction is reduced by factor 3 over the conventional system.
www.igus.de/en/microflizz
9.105
micro flizz
micro flizz
Technical data micro flizz igus e-chainsystems
Separated upper and lower run of the flizz e-chain , thus less friction and reduced push/pull forces

Winglets hold the e-chain secure in the guidance channel Polymer springs for a soft unrolling of the e-chain in the flizz channel effect a substantial noise reduction

Integrated strain relief in the guide carriage for the safe fixing of cables Universal attachment options due to three T-grooves Attachment of the e-chain by roller cart on the moving end, gliding or locking possible
Opposed e-chains can be used, that means a double filling or two independent travels are possible
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Separated upper and lower run - less friction
51147 Cologne
Fax
Details micro flizz
igus GmbH
Separated upper and lower run: Running trough the radius, integrated winglets fold in
In the extended position, the winglets fold out and safely hold the upper run in the elevated position
Power, data, pneumatics in confined areas. chainflex cables are specitically designed for this challenge
A polymer spring element cushions the motion inside the trough and lower noise
micro flizz accessory:
Potential application area of the micro flizz - Storage and
Connection for compressed air coupling
retrieval units for high-bay warehouses, indoor cranes, etc.
9.106
micro flizz | Serie MF06 MF08 | Dimensions and Technical Data
micro flizz
micro flizz Series MF06 - Part No. MF.06.10.018
micro flizz Series MF06 - Dimensions

Part No. MF.06.10.018 order example Bi 10 Ba 19 hi 11 ha 17 R Bending radius 018
next page
micro flizz Series MF08 - Part No. MF.08.18.035
micro flizz Series MF08 - Dimensions

Part No. MF.08.18.035 order example Bi 18 Ba 29 hi 13 ha 21 R Bending radius 035
next page
9.107
igus micro flizz
micro flizz
micro flizz | Series MF06 MF08 | Order example

Order example - End feed
igus e-chainsystems
MF MF
06. 08.
10. 018. 18. 035.
L / F L / F
MF.06.10.018.5000/2000 Series MF06 MF.08.18.035.5000/2000 Series MF08

F = Field length [mm] L = Total length [mm] R = Bending radius [mm] Bi = Inner e-chain width
Calculate the number of required channel pieces (n) thus:
n= L F
Then round off the result.
Type (Series) micro flizz end feed
micro flizz as end feed option with a total length
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
of 5000 mm, split into 2 channels each 2000 mm and 1 channel with a residual length of 1000 mm Bi = Inner e-chain width [mm]
R = Bending radius [mm] n = Number of channel pieces S = travel = L - 300 [mm] F = Field length [mm] L = Total length [mm] X = residual length [mm]
Moving end (-carriage)
F = Recommended channel lengths:: 2000, 3000, 6000 mm Bi = Series 06: 10 mm / Series 08: 18 mm Fixed end hi = Series 06: 11 mm / Series 08: 13 mm
Fax
Order example - 2 carriages in opposite directions MFG2 06. 51147 Cologne igus GmbH MFG2 08. 10. 018. 18. 035. L / F L / F MFG2.06.10.018.10000/3000 Series MF06 MFG2.08.18.035.10000/3000 Series MF08
F = Field length [mm] L = Total length [mm] R = Bending radius [mm] Bi = Inner e-chain width
Calculate the number of required channel pieces (n) thus:
n = 2 L - 200 2F
Then round off the result.
Type (Series) micro flizz 2 carriages
micro flizz mounted with 2 carriages in opposite in opposite directions
2 n/
directions - Total length 10000 mm, split into 2 channels each 3000 mm, the feed module (200 mm) and 2 channels each 1900 mm residual length. Bi = Inner e-chain width [mm]
m 0m 20
R = Bending radius [mm]
n = Number of channel pieces S = travel = L - 300 [mm] F = Field length [mm] L = Total length [mm] X = residual length [mm]
X
2 n/
Feed module Moving end (-carriage) F = Recommended channel lengths:: 2000, 3000, 6000 mm Bi = Series 06: 10 mm / Series 08: 18 mm hi = Series 06: 11 mm / Series 08: 13 mm
9.108
micro flizz | Series MF06 MF08 | chainflex -cables
micro flizz
Highly flexible chainflex special cables for dynamic applications chainflex
Temp. [C]
v max. unsupported 10 m/s 10 m/s 10 m/s 10 m/s v max. unsupported 10 m/s
v max. gliding 6 m/s 5 m/s 6 m/s 6 m/s a max.
a max.
Number of cores
Diameter [mm ]
2
CF.9 CF.10 CF.98 CF.99 chainflex
-35C - +100C -35C - +100C -35C - +90C -35C - +90C Temp. [C]
100 m/s 100 m/s 100 m/s 100 m/s
2 - 36 2 - 25 2-8 2-8 Number of cores
0,25 - 35,0 0,14 - 4,0 0,14 - 0,5 0,14 - 0,34 Diameter [mm ]
2
CF.FLAT
-35C - +90C
2,5 - 50,0 *up on request
chainflex cables suitable for micro flizz are available from stock at igus ! MF06 - max. cable outer diameter 8.0 mm, MF08 - max. cable outer diameter 9.5 mm
9.109
igus micro flizz
micro flizz
micro flizz | Applications
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
igus e-chainsystems
micro flizz in an outdoor application with 30 m travel
igus GmbH
51147 Cologne
Fax
micro flizz as "energy supplying rail guide"
of a scale to weigh chemicals, etc.
Energy supply to the strip at cold storage house doors, in operation for more than one year.
Safe energy supply also under strong dust and dirt accumulation with igus micro flizz

9.110
micro flizz | Real-life tests in the igus test lab
micro flizz
s = 8,5 m
v = 4 m/s
a = 4 m/s
Filling: 1x CF9.15.04
Running performance ca. 15.000 km without failure (issue 06.2006)
s = 40 m
v = 4 m/s
a = 1 m/s
mChain = 0,21 kg/m
mCable = 0,09 kg/m
Filling: 1 x CF98.05.04
9.111
igus micro flizz
levichain
9.112
levichain | Magnetic e-chainsystem - it "floats"

levichain - magnetic e-chainsystem - it "floats"
The principle of the magnetic "floatation" is based on the attractive forces of the prevailing magnetic field, which "centers" the e-chain in all directions.
By this "centering" the e-chain moves almost contactless with favorable
friction and wear behavior and minimum abrasion. Long travel possible without laying the e-chainsystems on top of each other
Almost no abrasion and very low wear due to low-abrasion echain links (without pin/hole connection) as well as almost
contactless movement of the e-chain
Compared to other energy supply systems, the igus System
levichain is extraordinarily low noise [41.7 dB (A) in 1 m distance], as there is almost no rolling or sliding noise High speeds and accelerations are possible Simple assembly, even as a retrofit Variable installation positions (horizontal and vertical) possible Little space requirement in height and width IPA certificate

Cleanrooms Painting works/plants Medical technology Automated Industrial robots Long travels up to 40 m with high speeds and accelerations, almost contactless, with the igus levichain
Measuring technology
Electronic manufacturing Material handling
storage and retrieval systems
Applications-levichain
Vertical hanging applications
Vertical standing applications
Simple insertion of cables through the proven and tested "Easy" design
e-chain mounted in the opposite direction
Offset motion possible
www.igus.de/en/Levi
9.113
levichain
levichain
levichain | Modular kit

Virtually contactless energy supply for long travels low noise, low wear, safe and available!
igus e-chainsystems
levichain also available as 2- and 3-strip e-chain
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Three-strip e-chain assembled
with igus chainflex cables

Fax
Design levichain Schematic diagram of the magnetic forces
igus GmbH
51147 Cologne
Modular igus e-chain different widths and bending radii

Contactless guidance of upper run and (optional) lower run Support elements Magnet modules Values for 1-, 2-, 3-strip e-chains :
Max. additional load 4 kg/m Travel: 40 m
Unsupported application for very long travels. The upper and lower runs are not laid on top of each other on long travels. The lower run can also be guided "floating" without contact. Max. additional load up to 4 kg/m. Travels up to 40 m possible.
9.114
www.igus.de/en/Levi
levichain | Dimensions and Technical Data

Technical Data
S 25
levichain
333
333
162 200
Product Range
Ba 36 Bi 25 36,5 25,5 36,5 25,5 Ba 74 Bi 25 Bi 25 36,5 25,5 Bi 25 Ba 112 Bi 25 Bi 25
18 max.
38
18 max.
76
18 max.
18 max.
18 max.
114
18 max.
levichain - Dimensions
Part No. LV.25.25..... LV.25.2/25..... LV.25.3/25..... Bi 25 2 x 25 3 x 25 Ba 36 74 112 hi 25,5 25,5 25,5 ha 36,5 36,5 36,5 R Bending radius 045 063 075 100 125 150 175 200 045 063 075 100 125 150 175 200 045 063 075 100 125 150 175 200
Upon request - Delivery time: approx. 4-6 weeks after receipt of order!
LV 25. 3/25. 125. 1500. MM. RL
Part No. structure - levichain LV.25.3/25.125.1500.MM*.RL

Option RL: e-chain counter run (e-chain right and left) Magnetic module: M = Magnetic module / B = Delivery plate / MM = Magnetic

module top/bottom / MB = Magnetic module top, delivery plate bottom
Travel S: min. 1000 mm - in 25 mm steps Bending radius R 1-, 2-, 3-Band-e-chain and inner width Bi
Inner height hi Series: igus levichain-System
Band-e-chain LV.25.3/25.125.1500.MM.RL levichain as 3-strip model and magnetic modules mounted top/bottom *Please contact us if you need a different configuration.
www.igus.de/en/Levi
9.115
igus levichain
max. 210
190
igus modular system for projects
9.116
Modular system for projects | Fast, all ex-stock

The igus modular system for projects - special components, tested
and time-proven in numerous projects, have now become available as a modular standard system. Faster quotations Faster project planning Detailed service manuals and documentation Time and cost savings Safe function System warranty available upon request, for individual applications Available modules of such a modular system for projects entail, for example: PPDS tow arm with electronic push/pull force monitoring Fixation point modules for easy attachment of the e-chain inside the guide trough, with no drilling required
igus project planning example,
Extreme gliders gliding elements for even longer cycle life of e-chains on long travels
here: guide trough modules
HD "heavy duty" trough systems from various materials and with different assembly kit designs, matching the respective application and stress levels

Cranes, offshore and many more
Long travels with electronics Push/Pull-force monitoring with the igus PPDS System
igus supervisors plan projects worldwide
Crane system designed by igus
Further Information
phone +49- (0) 22 03-96 49-800
9.117
Modular system for projects
10.0
chainfix Strain Relief
10.1
igus chainfix strain relief. Flexible and fast assembled.

Strain relief from igus specifically developed for use in e-chains and dynamic applications. The combination of chainflex cable materials in contact with the polymer strain relief components of igus chainfix are designed for high durability of the cables and maximum holding power. For a wide variety of applications igus is the best solution in terms of costs and benefits, such as the best chainfix strain relief for long travels or rough use or chainfix Nuggets, for simple and inexpensive strain relief solutions. igus chainfix strain relief components are under practical for the use by customers around the world.

10.2
www.igus.de/en/chainfix
igus chainfix strain relief Overview

Clamps and stainless steel clamps - for maximum pull forces
from page 10.8
[mm] page
Clamps and bottom saddle elements, chainfix Multi-Clamps CFX* Single, double, triple standard clamps CFXL* Single, double, triple clamps with wide base for maximum pull forces Saddle elements - bottom and stacker saddles chainfix Multi-Clamps*
6-42 10.10 6-42 10.11 6-42 10.12 6-12 10.13 page 10.14
C-profiles
Standard C-profiles and C-profiles for Heavy-Duty applications
page
Standard C-profiles Part No. CF.92.42. (to be integrated into KMA!) C-profiles Part No. CF.92.52. with increased pull force (mounting in front of e-chain)
10.14 10.14
Tiewrap plates - for universal tiewrap, bolted or clip-on

chainfix tiewrap plates
from page 10.16

[mm] max.36 max.36 page
Option 1A: Tiewrap plates as single part "Series 2000" + cable tiewraps Option 1B: Tiewrap plates as single part "Series 3000" + cable tiewraps Cable tiewraps as single part
10.16 10.17 10.16
Tiewrap plates, with clip-on connection for the C-profile

chainfix tiewrap plates Option 2: Tiewrap plates with clip-on connection for the C-profile Option 3: Integrated strain relief for E2 e-tubes - Series R Option 4: Tiewrap plates for fixed crossbars Option 5: Tiewrap plates for opening crossbars
from page 10.18

page
10.18 10.18 10.19 10.19 from page 10.20

[mm] page
Clips - high pull forces, plug-in

chainfix Clips Option 1: for all e-chains with C-profiles and also suitable for assembly in the KMA mounting brackets Option 2: Clip-on strain relief for opening crossbars
4-24 10.20 4-24 10.21 from page 10.22

[mm] page
Strain relief separators - with integrated teeth

chainfix strain relief separator Separator with integrated strain relief easy strain relief with tiewrap
20-30 10.22
Nuggets - for top hat rail and C-profile

chainfix Nuggets Option 1: completey simple and universal cable fixation, for diameter with 20 mm and 30 mm Option 2: Fastening through clipping onto standard top hat rail
page 10.24
[mm] page
30 10.24 20 10.24 from page 10.25

[mm] page
Blocks - Special strain relief for hoses

Blocks Conventional igus blocks - strain relief for hoses CFB polymer strain relief connector system, many cables in a very confined space
*Standard material: galvanized steel. Also available as stainless steel-version (material stainless steel: 1.4301)
4,3-14 10.25 10.26
10.3
chainfix Select your strain relief system

e-chain
Series
triflex easy triflex triflex easy chain E/Z200 E/Z26 E/Z300 E2/000 1400/1500 1450/1480 2400/2500 2450/2480 2600/2700 2650/2680 3400/3500 3450/3480 255 E2 R117/118 R157/158 R167/168 R48 R58 R68 E4.1 E4.21 E4.28/R4.28 E4.32/H4.32/R4.32 E4.42/H4.42/R4.42 E4.56/H4.56/R4.56 E4.80/H4.80/R4.80 1640/R1608 800 840 E4/00 210 220/R760 280/290/R770 380/390/R780 400/410/R880 600/601/R608 640 E4/4 2828/2928/R7728 3838/3938/R7838 4040/4140/R8840 5050/5150/R9850 E4/light 14040/14140/18840 14240/14340 14550/14650/19050 15050/15150/19850 15250/15350 E6 E6.29 R6.29 E6.35 E6.40 E6.52 R6.52 E6.62 E6.80L E6.80
chainfix
Clamps1) CFX CFXL** Clip C-profile1) Clip crossbars1) Nugget1) Strain relief separator2)
X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
NEW! 21.1.Z 2020.Z 2020.ZR 262.Z 301.Z 34501.Z
X X X X
X X X X
1585.01.Z 1685.01.Z 481.ZR
T2103.Z
upon request
X X X X X X
X X X X
X X X X
X X X X
T2103.Z X X X X X X
X X X X X X X X X X X X X X
X X X
X X X X X X X X X
X X X X X
X X X X X X X
E6.29.02.Z X X X X X X X X X X X X E6.35.02.Z E6.40.02.Z
X X X X X X
X X
**CFXL-clamps must be assembled in front of the e-chain - Not to be integrated in KMA
10.4
chainfix Select your strain relief system

chainfix tiewrap plates
Single part 20002) Single part 30002) Clip-on for C-profile2) Fixed crossbar2) Crossbar2) For triflex2) For E2 e-tube2)
E33X.XX.2 33X.XX 20XX.ZB 30XX.ZB 30XX.ZB 20XX.ZB 20XX.ZB 20XX.ZB 20XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 20XX.ZB 20XX.ZB 20XX.ZB 5850.Z 30XX.Z 20XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 20XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 20XX.ZB 20XX.ZB 20XX.ZB 20XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZC 30XX.ZC 30XX.ZC 30XX.ZC 30XX.ZC
1) youll 2) youll
2050.Z
2050.Z 30XX.ZC 30XX.ZC 30XX.ZC 30XX.ZC 2050.Z 30XX.Z 2050.Z 2050.Z* 30XX.ZS 30XX.ZS*
30XX.ZC 30XX.ZC 30XX.ZC 30XX.ZC
2050.Z 3850.ZS 3850.ZS 45XX.ZS 45XX.ZS 45XX.ZS
30XX.ZC 30XX.ZC 30XX.ZC
2050.Z 3850.ZS 3850.ZS 45XX.ZS
30XX.ZC 30XX.ZC 30XX.ZC 30XX.ZC 30XX.ZC 30XX.ZC 30XX.ZC 30XX.ZC 30XX.ZC
3850.ZS 3850.ZS 45XX.ZS 45XX.ZS 45XX.ZS 3850.ZS 45XX.ZS 45XX.ZS 3850.ZS
3850.ZS 3850.ZS 45XX.ZS 45XX.ZS

find on subsequent page find on the product page of each e-chain Series
= Recommended strain relief for selected e-chain *Half e-tube only
10.5
chainfix strain relief Parameters Overview

igus chainfix strain relief sytem
Parameters
CFX
clamps
Tiewrap plates
bolted, clip-on
Recommended standard for the following e-chains:
E4, E6, for all easy chain, E2/000, KMA* with C-profile E2 e-tubes, E4, E6
*Polymer Metal Mounting Bracket
When to take this igus strain relief system:
Standard for high accele- Standard for many applirations, loads and demanding cations with medium acceleapplications. For many cables, ration. For unsupported, glilarge-diameter cables, and ding, hanging and standing cables on top of each other. applications in general machiFor long travels, cranes, nery and machine tools. In offshore, machine tools, high cables next to each other. speed, hydraulic lines. If mo- Also available as single parts, dularity is required. for example for cabinets, etc.
When not to take it: Characteristic features Index assembly time Customizable traction Price Index Modularity Dynamics Traction determine 1) in N with chainflexcables under different conditions Dry, PUR Dry, PVC Dry, TPE Water 2), PUR Water 2), PVC Water 2), TPE Oil 3), PUR Oil 3), PVC Oil 3), TPE
No limitation
For large cable diameters
+ ++ yes high - very high
+ yes high
Cable tiewraps single double
1023 891 1580 947 917 1283 500 874 1044
94 455 97 65 447 94 96 393 64
165 601 224 150 528 123 137 627 87
1) Tested with igus chainflex cables in the sheathing materials PVC (CF7.15.12), PUR (CF5.05.25), TPE (CF9.10.25 ) and 15 mm 2) Water, 60C, 24h climate cabinet at 90% RF 3) Cables coated with oil. Oil type synthetic lubricant with Teflon.
10.6
chainfix strain relief Parameters Overview
Clips for C-profiles

or stackable
Nuggets
top hat rails
Strain relief separators
CFB Strain relief

connector system
E4, E6, for all KMA* For all KMA* with C- E2/000, E2 e-tubes, with C-profile profiles, top hat rails E6, T3
*Polymer Metal Mounting Bracket *Polymer Metal Mounting Bracket
E4, E6, for all KMA* with C-profile

*Polymer Metal Mounting Bracket
Cost-effective, space-saving strain relief for many applications with medium acceleration. For cables over one another or cables with identical diameters.
Low cost, fast strain relief for ease of use with minimal space requirements at medium acceleration. Also available as single parts for
Combination of separator and strain relief, ideal for limited space. For applications with medium acceleration. For smaller cable diameter. Ideal
Space-saving, modular grip with many cables in a con fined space. For example, applications with high accelerations and loads , e.g.
rigid linings, such as in cabi- for e-tubes. For machine tools machine tools. nets, etc. and automation.
At high loads
At high loads
At high loads
No limitation
+ + yes medium
+ yes high
+ yes high
Cable tiewraps single double
+ + yes (special fabrication) high - very high
66 72 103 51 55 86 45 59 63
Price Index low category medium category high category
356 395 286 255 312 170 95 402 87 ++ + +

= best suitability = good suitability = suitable = conditionally suitable
109 339 64 65 136 48 19 146 77
128 289 82 139 151 98 89 315 33
573 330 285 245 233 177 203 223 165
All clamps were tightened to 1 Nm. Cable tiewraps tightened by hand.
10.7
chainfix
chainfix strain relief Clamps
To be integrated into For up to three cables Reduced installation KMA monting bracket over one another height, space saving
Excellent durability for dynamic applications
chainfix clamps - more secure, faster assembled Integration with KMA mounting brackets and C-profile host-option Easy to read the Part no. and lateral marking of the correct installation direction Reduced installation height due to optimal housing height (compared to conventional clamps up to 15 mm) Space- and time-saving assembly Delivery options for complete systems with cables and preassembled strain relief Improved base for easy fit on the C-profile Setscrews, tightened with Allen wrench, for easy installation Durability for dynamic applications through improved stacker elements: optimized stacker saddles, captive by retaining lugs The long contact surface of the stacker elements improves the clamps stability The high rigidity of the stacker elements significantly increases the reliability Built-in ribs to the stacker elements - no disconnection of cables from the strain relief Optional: CFXL clamps with increased holding power for Heavy-Duty applications (CFXL are always assembled in front of the e-chain Not be integrated into KMA mounting brackets with C-profile-host option!)

10.8
chainfix strain relief Clamps

Product range and materials Steel clamp: clamp and screw black painted steel Stainless steel clamp: clamp and screw: blank (material 1.4301) Stacker elements: bottom saddle and stacker saddle (material igumid G) C-profiles: steel (material galvanized steel) or stainless steel (material 1.4301) available For the following igus Series
E2/000 E4.42/H4.42/R4.42 2600/2650/2680/2700 E4.1 E4.32/H4.32/R4.32 E4.42/H4.42/R4.42 E4.56/H4.56/R4.56 E4.80/H4.80/R4.80 E4/light 14040/14140/18840 14240/14340 14550/14650/19050 15050/15150/19850 15250/15350 E4/00 280/290/R770 380/390/R780 400/410/R880 E4/4 2828/2928/R7728 3838/3938/R7838 4040/4140/R8840 5050/5150/R9850 E6 E6.40 E6.52 / R6.52 E6.62 E6.80L E6.80
chainfix chainfix
Installation Height If the e-chain glides on itself for long travels, the screw heads of the strain relief at the fixed end of the e-chain must have a distance of at least 10 mm from the top of the e-chain. This restriction has the consequence that the strain relief elements described herein may not be used at the fixed end of long e-chains. For unsupported e-chains strain relief elements can be safely used.
Please note In the ideal case the cables are attached to both ends of the e-chain. They definitely need to be attached at the moving end of the e-chain! When using chainfix clamps on C-profiles in the mounting bracket for the Series: E4.32/H4.32/R4.32, 280/290/ R770, 2828/2928/R7728, 28/29/R77, a shortened bottom saddle must be used. For shortened bottom saddles supplement Part No. with index "K" = Example: Part No. CFX12.1K
CFX - chainfix housing with reduced height
KMA mounting bracket with integrated C-profile and chainfix clamps
Saves both time and space during installation of igus chainfix clamps
chainfix
chainfix strain relief CFX clamps

min. 10 mm
CFX
CF.92.42. CFX C-profile can be integrated into KMA! The dimensions given for H in the tables are based on the maximum cable diameter. Cables with smaller diameters may result in lower overall clamp housing heights. Tightening torque 1.5 Nm for CFX clamps
CFX | Standard clamps with standard base

Suitable for C-profiles CF.92.42.XX - Can be integrated into KMA with C-profile host-option! CFX - Single clamp housing, incl. bottom saddles
Part No. Steel Part No. Stainless steel*
[mm]
B+2
H 54 50 52 54 56 58
[mm] [mm]
Part No. steel
Part No. Stainless steel*
[mm]
B+2
H 67 71 75 79 83
[mm] [mm]
CFX12.1 CFX12.1.E CFX14.1 CFX14.1.E CFX16.1 CFX16.1.E CFX18.1 CFX18.1.E CFX20.1 CFX20.1.E CFX22.1 CFX22.1.E
06 - 12 16 12 - 14 18 14 - 16 20 16 - 18 22 18 - 20 24 20 - 22 26
CFX26.1 CFX26.1.E CFX30.1 CFX30.1.E CFX34.1 CFX34.1.E CFX38.1 CFX38.1.E CFX42.1 CFX42.1.E
22 - 26 30 26 - 30 34 30 - 34 38 34 - 38 42 38 - 42 46
CFX - Double clamp housing, incl. bottom and stacker saddles

[mm]
B+2
H 72 74 78 82 86
[mm] [mm]
Part No. steel
[mm]
B+2
H 90 109 117 125
[mm] [mm]
CFX12.2 CFX12.2.E 06 - 12 16 CFX14.2 CFX14.2.E 12 - 14 18 CFX16.2 CFX16.2.E 14 - 16 20 CFX18.2 CFX18.2.E 16 - 18 22 CFX20.2 CFX20.2.E 18 - 20 24
CFX22.2 CFX22.2.E 20 - 22 26 CFX26.2 CFX26.2.E 22 - 26 30 CFX30.2 CFX30.2.E 26 - 30 34 CFX34.2 CFX34.2.E 30 - 34 38
CFX - Triple clamp housing, incl. bottom and stacker saddles

Part No. Steel CFX12.3 CFX14.3 CFX16.3 Part No. Stainless steel*
[mm]
B+2
H 100 96 102
[mm] [mm]
Part No. steel CFX18.3 CFX20.3 CFX22.3
[mm]
B+2
H 108 114 120
[mm] [mm]
06 - 12 16 12 - 14 18 14 - 16 20
16 - 18 22 18 - 20 24 20 - 22 26
Suitable C-profiles for CFX clamps Part No. CF.92.42.
page 10.14
10.10
12
CFX
chainfix strain relief Optional CFXL clamps

NEW in this catalog
chainfix chainfix
CFXL CFX
B
18
C-profile assembled in front of KMA ! CF.92.52. CFXL The dimensions given for H in the tables are based on the maximum cable diameter. Cables with smaller diameters may result in lower overall clamp housing heights. Tightening torque 1.5 Nm for CFXL clamps
CFXL | clamps with wide base for increased holding power

Suitable for C-profiles CF.92.52.XX - C-profile assembled in front of KMA ! - NO integration! CFXL - Single clamp housing, incl. bottom saddles
[mm]
B+2
H 60 56 58 60 62 64
[mm] [mm]
Part No. steel
CFXL CFX
[mm]
B+2
H 73 77 81 85 89
[mm] [mm]
CFXL12.1 CFXL12.1.E 06 - 12 16 CFXL14.1 CFXL14.1.E 12 - 14 18 CFXL16.1 CFXL16.1.E 14 - 16 20 CFXL18.1 CFXL18.1.E 16 - 18 22 CFXL20.1 CFXL20.1.E 18 - 20 24 CFXL22.1 CFXL22.1.E 20 - 22 26
CFXL26.1 CFXL26.1.E 22 - 26 30 CFXL30.1 CFXL30.1.E 26 - 30 34 CFXL34.1 CFXL34.1.E 30 - 34 38 CFXL38.1 CFXL38.1.E 34 - 38 42 CFXL42.1 CFXL42.1.E 38 - 42 46
CFXL - Double clamp housing, incl. bottom and stacker saddles

[mm]
B+2
H 78 80 84 86 92
[mm] [mm]
Part No. steel
[mm]
B+2
H 86 115 123 131
[mm] [mm]
CFXL12.2 CFXL12.2.E 06 - 12 16 CFXL14.2 CFXL14.2.E 12 - 14 18 CFXL16.2 CFXL16.2.E 14 - 16 20 CFXL18.2 CFXL18.2.E 16 - 18 22 CFXL20.2 CFXL20.2.E 18 - 20 24
CFXL22.2 CFXL22.2.E 20 - 22 26 CFXL26.2 CFXL26.2.E 22 - 26 30 CFXL30.2 CFXL30.2.E 26 - 30 34 CFXL34.2 CFXL34.2.E 30 - 34 38
CFXL - Triple clamp housing, incl. bottom and stacker saddles

Part No. Steel CFXL12.3 CFXL14.3 CFXL16.3 Part No. Stainless steel*
[mm]
B+2
H 106 102 108
[mm] [mm]
Part No. steel CFXL18.3 CFXL20.3 CFXL22.3
[mm]
B+2
H 114 120 126
[mm] [mm]
06 - 12 16 12 - 14 18 14 - 16 20
16 - 18 22 18 - 20 24 20 - 22 26
Suitable C-profiles for CFXL clamps Part No. CF.92.52.
page 10.14
chainfix
chainfix strain relief Clamps Single parts
Characteristics of igus chainfix clamps - stacker elements Built-in ribs for securety of cables in the strain relief Optimized stacker saddles, captivated by locking spring and with spring groove for a simplified and precise installation Conventional stacker saddles Long contact surface improves the clamps stability More secure due to high stiffness Suitable for CFX-and CFXL-clamps
CGXX | Bottom saddles to slide into the clamp housing as single part
45
CDXX | Conventional stacker saddles for all for all double and triple clamps as single part
45 3 2 2
NEW in this catalog CD.XX.C | Optimized stacker saddles for all double and triple clamps as single part
45 3 2
locking spring
spring groove
Part No. clamp CFX/CFXL12.1 CFX/CFXL14.1 CFX/CFXL16.1 CFX/CFXL18.1
Part No. CDXX bottom stacker saddle saddle CG12 CG14 CG16 CG18 CD12 CD14 CD16 CD18 CD20 CD22
CD.XX.C stacker saddle CD.12.C* CD.14.C* CD.16.C* CD.18.C CD.20.C* CD.22.C*
Cable
[mm]
Part No. clamp CFX/CFXL26.1 CFX/CFXL30.1 CFX/CFXL34.1 CFX/CFXL38.1
Part No. CDXX bottom stacker saddle saddle CG26 CG30 CG34 CG38 CD26 CD30 CD34
CD.XX.C stacker saddle CD.26.C* CD.30.C* CD.34.C*
Cable
[mm]
06 - 12 12 - 14 14 - 16 16 - 18 18 - 20 20 - 22
22 - 26 26 - 30 30 - 34 34 - 38 38 - 42
CFX/CFXL20.1 CG20 CFX/CFXL22.1 CG22
CFX/CFXL42.1 CG42
*upon request, from summer 2011
Please note: When using chainfix clamps on C-profile in the mounting bracket for Series E4.32/H4.32/R4.32, 280/290/ R770, 2828/2928/R7728, 28/29/R77 a shortened bottom saddle has to be used. The Part No. for this is "K" = example: Part No. CFX12.1K
10.12
chainfix strain relief Multi-Clamps
chainfix chainfix chainfix
Characteristics of igus chainfix Multi-Clamps Now more flexible mounting options of the proven chainfix strain relief elements with more components Universal strain relief - various assembly options Saves both time and space during installation Compact and modular For small outer diameters Cost-effective
CFX12 | Multi-Clamps, universal strain relief
CFX12.1.Z1
CFX12.2.Z1
CFX12.2.Z2
CFX12.2.Z3
CFX12.3.Z1
CFX12.3.Z2
CFX12.3.Z3
CFX12.3.Z4
Universal bottom and stacker saddles
Part No. Series CFX12.1.Z1 CFX12.2.Z1 CFX12.2.Z2 CFX12.2.Z3 CFX12.3.Z1 CFX12.3.Z2 CFX12.3.Z3 CFX12.3.Z4 X (2-piece) X (2-piece) X (1-piece) X (2-piece) X (1-piece) X (1-piece)
Part No. stacker saddles - single parts
For cables
max. [mm]
X (1-piece) X (3-piece) X (2-piece) X (1-piece)
X (1-piece) X (2-piece) X (1-piece) X (1-piece) X (2-piece)
X (1-piece)
6 6 6 + 12 6+8 6 6 + 12 6 + 12 6 + 10
Standard material: galvanized steel. For the stainless steel version (material 1.4301) supplement Part No. with Index "E" = example: Part No. CFX.12.3.Z1.E
chainfix
chainfix strain relief C-profiles
Standard C-profiles Part No. CF.92.42.XX For all igus CFX clamps und KMAmounting brackets with C-profile host-option Standard material: galvanized steel Part No. CF.92.42. XX (XX - length in mm) Also available as stainless steel version (Material stainless steel: 1.4301) please add Index .E , example: Part No. CF.92.42. XX .E Length tolerances of 1 mm possible!
KMA compatible!
Standard C-profile Part No. CF.92.42. | For conventional applications

Can be integrated into KMA with C-profile host-option!
11
1,5
XX
25
Optional | For Heavy-Duty applications

C-profiles Part No. CF.92.52.XX For all igus CFXL clamps With increased holding power - even for harsh applications Standard material: galvanized steel Part No. CF.92.52. XX (XX - length in mm) Also available as stainless steel version (Material stainless steel: 1.4301) please add Index .E , example: Part No. CF.92.52. XX .E Length tolerances of 5 mm possible!
Assembly in front of KMA!
C-profile Part No. CF.92.52. | With increased holding power for harsh conditions
Assembly in front of the e-chain - NO integration into KMA!
17 25 10,5 16 4,5
1,750,1
XX
35

10.14
18
12
chainfix strain relief Testing methods
igus test: Comparison of three different strain reliefs - Result: Triple tensile strength of igus chainfix clamps in comparison with conventional products.
igus tensile strength test with CFX clamps
igus strain relief devices are tested under practical conditions, taking various parameters into account Whether under the influence of fluids like water or oil, or at different ambient temperatures. The interaction of chainfix systems with different sheath materials of cables and hoses of course plays a big role in the in-house tests. Detailed information about these tests: chainfix strain relief parameter overview page 10.6/10.7
Tensile strength tests with chainflex cables
Tensile strength tests of igus clamps with cable tiewraps
chainfix
chainfix strain relief Tiewrap plates Universal
Characteristics of igus chainfix tiewrap plate Series 2000 Option 1A: Tiewrap plate as single part Available as individual component Screwed on KMA* with C-profile (*polymer metal mounting bracket) Can be stacked onto the mounting bracket Single part for the manufacturing of switchgear cabinets or for the assembly of machines Accessory for igus e-chainsystems
A B
Series 2000 | Tiewrap plate as single part

easy chain E200/Z200 E2/000 1400/1500/1450/1480 2400/2500/2450/2480 255 E2 e-tubes R117/R118 R48 E4.1 E4.28 E4/00 220 (2050.Z) E6 E6.29/R6.29 E6.35 E6.40
14
12/90
38
6,2
18 25
(n-1) x 10
Shown assembled Dim. B

[mm]
Tiewrap plate 2020.ZB 2030.ZB 2040.ZB 2050.ZB 2070.ZB 2090.ZB (= 2030.ZB + 2040.ZB) 2100.ZB 2125.ZB (= 2050.ZB + 2050.ZB)
n Number of teeth 3 4 5 6 8 9 10 12
Dim. A
[mm]
Dim. C
[mm]
Center bore
= no / + = yes
30 40 50 60 80 90 100 120
15 20 30 40 60 80
Cable tiewraps as single part

Cable tiewraps
(100-piece bag)
Width x length
[mm]
Maximum
Pull force resistance

[N]
CFB.001
4,8 x 150
36
222 N

10.16
chainfix strain relief Tiewrap plates Universal
Characteristics of igus chainfix tiewrap plate Series 3000 Option 1B: Tiewrap plate as single part Available as individual component Screwed on KMA* with C-profile (*polymer metal mounting bracket) Can be stacked onto the mounting bracket Single part for the manufacturing of switchgear cabinets or for the assembly of machines Accessory for igus e-chainsystems
A B
Single
18 2
Series 3000 | Tiewrap plate as single part

easy chain E26/Z26 E300/Z300 E2/000 2600/2700/2650/2680 3400/3500/3450/3480 E4.1 E4.32/H4.32/R4.32 E4.42/H4.42/R4.42 E4.56/H4.56/R4.56 E4.80/H4.80/R4.80 1640 800 840 E4/light 14040/14140/18840 14240/14340 14550/14650/19050 15050/15150/19850 15250/15350 E4/00 280/290/R770 380/390/R780 400/410/R880 600/601/R608 640 E4/4 2828/2928/R7728 3838/3938/R7828 4040/4140/R8840 5050/5150/R9850 E6
tiewrap plate
12 6,2
44
12/90
28 35
(n-1) x 10
n Number of teeth 5 7 10 11 12 15 17 20 22 25
Shown assembled Dim. B

[mm]
Tiewrap plate 3050.ZB 3075.ZB 3100.ZB 3115.ZB 3125.ZB 3150.ZB 3175.ZB 3200.ZB 3225.ZB 3250.ZB
Dim. A
[mm]
Dim. C
[mm]
Center bore
= no / + = yes
50 75 100 115 125 150 175 200 225 250
30 55 80 95 105 130 155 180 205 230
90 102,5 115
+ + +
Cable tiewraps as single part

Cable tiewraps
(100-piece bag)
Width x length
[mm]
Maximum
Pull force resistance

[N]
CFB.001
4,8 x 150
36
222 N

E6.52/R6.52 E6.62 E6.80L / E6.80
chainfix
chainfix strain relief Tiewrap plates Optional
Characteristics of igus chainfix tiewrap plates Option 2: With clip-on connection for the C-profile Can be plugged into the KMA C-profile Easy to assemble without any screws Easy to remove with screwdriver nevertheless safe stop Single part for the manufacturing of switchgear cabinets or for the assembly of machines Accessory for igus e-chainsystems
Option 2 | Tiewrap plate with clip-on connection for C-profile

Part No. 3050.ZC 3075.ZC Width
[mm]
Number of teeth 5 7
For all mounting brackets with C-profile connectivity!
50 75
Characteristics of igus chainfix tiewrap plates Option 3: integrated strain relief for E2 e-tubes - Series R Strain relief disappears completely in the e-tube Easy to assemble without any screws Single part for the manufacturing of switchgear cabinets or for the assembly of machines Accessory for igus e-chainsystems
Option 3 | Tiewrap plate for E2 e-tubes of Series R

Part No. 3050.Z 3075.Z 5850.Z Width
[mm]
Number of teeth 5 7 4
For Series R68 R68 R58
For the following igus Series see table
50 75 46

10.18
chainfix strain relief Tiewrap plates Optional
chainfix chainfix
Characteristics of igus chainfix tiewrap plates Option 4: for fixed crossbars Option 5: For opening crossbars Can be plugged on fixed and opening crossbars In case of many harnessed cables Strain relief "over two floors" If the KMA is too small for the C-profile Easy to assemble without any screws Accessory for igus e-chainsystems
Option 4 | Tiewrap plate for fixed crossbars

Part No. 2050.Z 3050.Z 3075.Z Width Number [mm] of teeth 60 50 74 6 5 7 For Series E/Z200, 2400/2500, 2600/2700 3400/3500 3400/3500
Option 5 | Tiewrap plate for opening crossbars

Part No. 2050.Z 3035.ZS 3050.ZS 3075.ZS 3850.ZS Width Number [mm] of teeth 60 35 50 75 48 6 3 5 7 5 For Series E4/H4/R4.28, 220, 2650 3400/3500 3400//3500 3400/3500 E4/H4/R4.32, E4/H4/R4.42, 280/290/R770, 380/390/R780,2828/2928/R7728, 3838/3938/R7838, 14240/14340, 4550.ZS 48 5 15250/15350, E6.52, E6.62 E4/H4/R4.56, E4/H4/R4.80, 400/410/R880, 4040/4140/R8840, 5050/5150/R9850, 14040/14140/18840,14550/14650/19050, 4575.ZS 74 7 15050/15150/19850, E6.80L, E6.80, 1640/1608 E4/H4/R4.56, E4/H4/R4.80, 400/410/R880, 4040/4140/R8840, 5050/5150/R9850, 14040/14140/18840, 14550/14650/19050, 15050/15150/19850, E6.80L, E6.80,1640/1608

chainfix
chainfix strain relief Clip-on solutions
Characteristics of igus chainfix Clips Option 1: Modular clip-on strain relief for the C-profile Available for all igus e-chains with C-profiles Also suitable for assembly in the KMA mounting brackets Polymer, for cable diameters ranging from 4 mm to 24 mm Quick assembly without any tools 2 and 3 layers on top of one another possible Each layer can be detached and changed later on
Option 1 | Clip-on strain relief for the C-profile

Clamp - Part No. CFC-XX-M
Cable
[mm]
For all mounting brackets with C-profile connectivity!

Dim. E
[mm]
Dim. A Dim. B Dim. C

[mm] [mm] [mm]
Dim. D
[mm]
04 - 08 mm 08 - 12 mm 12 - 16 mm 16 - 20 mm 20 - 24 mm
14,5 23,7 32,4 43,2 54

A
13 24 32,5 39,1 49
5,5 10 13,6 17,6 22
7,5 14 18,9 11,5 27

E
30 36 42 45 50
Bottom part - Part No. CFC-XX-C

Cable
[mm]
Part No. Dim. A Dim. B Dim. C bottom part [mm] [mm] [mm] CFC-08-C CFC-12-C CFC-16-C CFC-20-C CFC-24-C 14,5 23,8 32,4 43,2 54
A
Dim. D
[mm]
Dim. E
[mm]
04 - 08 mm 08 - 12 mm 12 - 16 mm 16 - 20 mm 20 - 24 mm
12,5 18 23,6 24,6 29
5,5 11 13,6 17,6 22
7 7 10 7 7
E
24 28 32 36 39

10.20
chainfix chainfix
Characteristics of igus chainfix Clips Option 2: Clip-on strain relief for opening crossbars Available for all e-chains with opening crossbars Part No. 450.XX. Polymer, for cable diameters ranging from 8 mm to 12 mm Quick assembly without any tools 2 and 3 layers on top of one another possible Each layer can be detached and changed later on
Option 2 | Clip-on strain relief for opening crossbars

Clamp - Part No. CFC-XX-M
Cable
[mm]

E4.1 E4.56/H4.56/R4.56 E4.80/H4.80/R4.80 1640 840 E4/light 14040/14140 14550/14650 15050/15150 E4/00 400/410 640
A
Part No. clamp CFC-12-M
Dim. A Dim. B Dim. C

[mm] [mm] [mm]
Dim. D
[mm]
Dim. E
[mm]
08 - 12 mm
23,7
24
10
14
36
A C
E4/4 4040/4140 5050/5150 E6 E6.80L E6.80
Bottom part - Part No. CFC-XX-B

Cable
[mm]
Part No. Dim. A Dim. B Dim. C bottom part [mm] [mm] [mm] CFC-12-B 23,8 21 13
Dim. D
[mm]
Dim. E
[mm]
08 - 12 mm
38
C B

chainfix
Characteristics of igus strain relief separators Separator with integrated strain relief teeth To be used assembled either at the first or last e-chain link For restricted space conditions Accessory for igus e-chainsystems Easy to assemble without any screws The number n is depending on the selection of cable (diameter, type) and available space
Strain relief separator | with integrated teeth

For Series 1400/1500 2400/2500 2450/2480 2600/2700 3400/3500 3450/3800 R157/R158 R167/R168 R48 E4.21 E6.29 T3.29 E6.35 E6.40 Part No. strain relief separator 21.1.Z 2020.Z 262.Z 301.Z 34501.Z 1585.01.Z 1685.01.Z 481.ZR T2103.Z E6.29.02.Z E6.29.02.Z E6.35.02.Z E6.40.02.Z
NEW

E2/000 1400/1500 2400/2500 2450/2480 2600/2700 3400/3500 3450/3480 E2 e-tubes R157/R158 R167/R168 R48 E4.1 E4.21 T3 T3.29 E6 E6.29 E6.35 E6.40
Number Dim. A Dim. B Dim. C Dim. D of teeth [mm] [mm] [mm] [mm] 2 2 2 3 3 3 3 4 2 2 2 2 3 3 10 10 10 10 18 14 22 22 10 8 8 8 8 13 4 4 4 4 4 4 4 4 3,5 4 4 4 4 4 10 13 12 12 12 6 6 6 6 14 10 18 18 6,5 4 4 4 4 8
2020.ZR
Dimensions: see drawing on the right!
Strain relief separators are assembled either at the first or last e-chain link. For an intermediate strain relief they can alternatively be assembled in the e-chain.

10.22

Bi
C B
D max.
Dimensions are shown in the left table or in the technical drawings below!
Strain relief separators | Product range overwiew

4
21.1.Z
1400/1500 NEW
E2/000 e-chains
unassembl.
10
10 4
R157/R158
E2 e-tubes
unassembl. 1585.01.Z
22 10
R2
10 4
assembled
21.1.Z 21.1.Z.1
R2
10
assembled1586.01.Z
2400/2500
E2/000 e-chains
unassembl.
R167/R168
E2 e-tubes
unassembl. 1685.01.Z
22 10
10
10
assembled
2020.Z 2120.Z
3,5
assembled1686.01.Z
2450/2480
E2/000 e-tubes
unassembl. 2020.ZR
R48
E2 e-tubes
unassembl.
10
10
assembled
2120.ZR
10
10
assembled
481.ZR 482.ZR
2600/2700
E2/000 e-chains
unassembl.
E6.29
E6 e-chains
unassembl.E6.29.02.Z
10
10
assembled
262.Z 263.Z
10
assembled E6.29.12.Z
3400/3500
E2/000 e-chains
unassembl.
18 13
T3.29
T3 e-chains
assembled
301.Z 311.Z
10
3450/3480
E2/000 e-tubes
unassembl. 34501.Z
14 13
E6.35
E6 e-chains
assembled
34511.Z
10
E4.21
E4.1 e-chains
E6.40
E6 e-chains
unassembl. T2103.Z
8 10
assembled
T2113.Z
13
10
chainfix
Characteristics of igus chainfix Nuggets Option 1: C-profile and Option 2: top hat rail Option 1: Universal cable fixation in C-profile Option 2: Clip onto a top hat rail Simple strain relief - harnessed cable tiewraps Minimum space required Easy to assemble without any screws and tools Adjustable to every e-chain filling
Option 1 | chainfix Nuggets for the C-profile

For C-profiles 92.42.../92.42...E 92.52.../92.52...E Part No. Nugget CFN.20 CFN.30.52 Cable
max. [mm]
Dim. A
[mm]
For all mounting brackets with C-profile host-option!
20 30
10,8 16,4 A
Option 2 | chainfix Nuggets for the top hat rail

For top hat rail Part No. Nugget CFN.20.N35 Cable
max. [mm]
For top hat rail 35!

Dim. A
[mm]
20
20,0 A
A 20 - 30 mm

10.24
chainfix strain relief Blocks
chainfix chainfix
Characteristics of special strain relief for hoses igus blocks Modular, space-saving system No hose damage Combination of hoses and cables possible Hose diameters: 4,3 - 14 mm Easy to assemble without any screws of tools Adjustable to every e-chain filling
Block | Strain relief for hoses

Part No. Block modules CFS 4,3 CFS 6 CFS 9 CFS 55,9 CFS 10 CFS 12 CFS 14 Part No. Base plate CFS U75 CFS U102,5 CFS U130 CFS U185 CFS U212 CFS U240 CFS U295 Part No. Spacer CFS D 16 CFS D 12 CFS D295 Hose
[mm]
Please contact igus

Number of hoses 4 - 12 3-6 2 5 2 2 1 Width
[mm]
Width
[mm]
4,3 6 9 9 10 12 14 Part No. Cover plate CFS P75 CFS P102,5 CFS P130 CFS P1185 CFS P212 CFS P240 CFS PD295 Height
[mm]
27,5 27,5 27,5 55,0 27,5 27,5 27,5 Cover plate Spacers Base plate Grid-dimensioned modules B = 27,5 mm, H = 16 mm
75 102,5 130 185 212,5 240 295
16 12 16
The modules accommodate hoses from 4.3 to 14 mm, 3 x 4.3 mm hoses can be fitted on top of each in module CFS 4.3 and 2 hoses can be fitted directly on top of each other in one notch using module CFS 6. The modules have a width of 27.5 mm, are inserted into the base plate and then fastened in position with M4 countersunkhead screws. The exception is module CFS 55.9 which offers the capacity for 5 x 9 mm hoses with twice the width. The base plate and cover plate are available in widths ranging from 75 to 240 mm. The height of the spacers and modules is 16 mm. Several layers can be installed directly above one another.
Delivery time upon request, in case of customer-specific fabrication! igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 10.25
chainfix
chainfix strain relief Strain relief connector system

NEW in this catalog
Characteristics of the modular igus CFB: Polymer strain relief connector system to be mounted onto the C-profile Customized strain relief solutions can be offered 2 variations available Fast assembly by standard screw connection Can be mounted in the mounting bracket or in front of the e-chain Customized production from 1 piece Low priced and effective
CFB 907.881. | Polymer strain relief connector system

Parts list Description Outer fixing block Klemmschiene - Clamping bar Threaded bolt with plate Hexagon nut M8 C-profile (part of KMA) Strain relief block Part No. CFB20.1 907.881.1.XXX 907.825.2.LLL MAT 0040012 92.42.XXX customer-specific Quantity Nx2 2 2 2 1 1
Please contact igus idividual designing
Order key
907.881.XXX.N
N = Number of layers fixing blocks XXX= Bi - 3 mm (mounting bracket) Part No. with version 881
CFB 907.825. | Polymer strain relief connector system

Parts list Description Outer fixing block Inner fixing block Klemmschiene - Clamping bar Threaded bolt with plate Hexagon nut M8 C-profile (part of KMA) Strain relief block Strain relief block Part No. CFB20.1 CFB20.2 907.825.1.XXX 907.825.2.LLL MAT 0040012 92.42.XXX customer-specific customer-specific Quantity Nx2 N 2 3 3 1 1 1
Please contact igus idividual designing
Order key
907.825.XXX.N
N = number of layers fixing blocks XXX= Bi - mm (mounting bracket) Part No. with version 825 +
10.26
chainfix strain relief Strain relief connector system

XXX = Bi - 3
chainfix chainfix
CFB 907.881.XXX.N
12
12
H PU = N* 20 + 2
12,5
B PU = (XXX - 25) Bi + 5
12,5
27,4
Modular plug-in elements
XXX = Bi - 3
CFB 907.825.XXX.N
LLL = N* 20 + 13
N* 20 + 23
H PU = N* 20 + 2
12,5
B PU = (XXX - 37)/2
12
B PU = (XXX -37)/2
12,5
Bi + 5
Modular plug-in elements
26,4
Delivery time upon request, in case of customer-specific fabrication! igus GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | info@igus.de | www.igus.eu 10.27
12
LLL = N* 20 + 13
N* 20 + 23
11.0
PMA
11.1
PMA-Program | Contents PMAFLEX | Conduits | Cable protection

Product PMA conduits PACO TN0 GTN PCL VOH PIS/PIH CYL Flexible, medium, divisible Divisible connectors Divisible lock nuts Very flexible, medium Pliable, very heavy Highly flexible, medium Very flexible, medium 11.4 11.4 11.4 11.5 11.5 11.6 11.7 Description Page
PMAFIX | Connectors | Safety and sealing systems

Product PMA connectors IP66 - stat., IP54 dyn. IP68 - stat., IP67 dyn. PMAFIX / PMAFLEX PMAFIX connectors VW PMAFIX connectors VN PMAFIX connectors VA PMAFIX connectors VB PMAFIX connectors VO Universal safety clip Oval clip Connectors 90 elbow, metric & PG Straight, metric & PG 45 elbow, metric & PG 90 curved elbow, metric & PG Flange 90 11.8 11.8 11.9 11.10 11.11 11.12 11.13 11.13 Description Page
PMA | Accessories
Product PMA accessories PMAFIX FH0 PMA MN PMA SGB PMA 514 One-piece system support Hexagonal Lock Nuts, metric & PG Tube clamps Plug Screws, metric & PG 11.14 11.14 11.15 11.15 Description Page
11.2
PMA-Programm | Overview
PMA - corrugated conduits, connectors, system support, accessories
Wide range of tubes Long service life of the tubes especially through millions of reverse bending cycles (I-PIST) UL-approved products PMAFIX safety locking system
PMA-Program - Wide selection of tubes and systems

The PMA cable protection system is applied wherever the mechanical protection of electrical wires and cables is required. Very flexible types of conduits are especially suitable for the additional protection of leads in e-chainsystems if required. By combining technical excellence with rigorous international safety standards, PMA meets the demands of industry worldwide - specialising in applications from the machine building industries to high tech manufacturing; heavy plant and vehicle construction; fiber optics, solar energy and robotic applications with high speed and millions of reversed bending cycles.
PMAFLEX - Conduits
PMAFLEX covers different conduit types for a variety of applications in cable protection. The PMAFLEX range offers conduits for technically demanding applications and special requirements. Conduit sizes range from 4.5 mm to 125 mm diameters, from lightweight to heavyweight, and pliable to highly flexible. Standard colours are black and grey. Many conduits are specially approved, e.g. CSA, UL Recognition, NF, SNCF, DB, etc.
PMAFI - Connectors
The designation PMAFIX describes a very large range of connectors for PMA conduits with the patented PMA safety clip system. Connectors are available for ingress protection IP66 and IP68. IP66 connectors are fitted with a preinstalled universal safety clip which ensures a quick "push-in" installation. IP68 connectors for increased requirements will be delivered with a special conduit seal cap.
Please note: TN - Divisible connectors, PG (inch thread) and GTN - Divisible lock nuts, PG (inch thread) No longer available with inch thread since 01/01/2011. Metric thread next page
Please note: Since January 2003 are only complete packaging units available on request!
11.3
PMA
PMAFLEX | Conduits | Cable protection

PMAFLEX Conduits PACO - flexible, medium, divisible
The PMA COFLEX conduit type PACO has been created for retrofit and pre-loomed applications. New
igus e-chainsystems
cables can be added without the need for re-wiring or re-threading within the building of machines and installations. Further, this product will be used increasingly in vehicle manufacturing and building construction. Divisible connectors and locknuts are available for this product group. Features: polyamide 6, good closure up to IP50 weak acids and bases etc. range: -40 C to 100 C; Short-term to 130 C Specially modified Temperature Self-extinguishing, free of halogen and cadmium
Chemical resistance: To fuels, mineral oils, fats, alkalies,
Part No. structure
Part No. black I-PACO-10B

Color B = black
Conduit size NW 10 14 20 23 37 45 70
Inside d1 [mm] 8.8 13.2 20.2 23.9 32.5 43.0 66.5
Outside d2 [mm] 13.5 18.7 25.7 31.3 41.9 54.2 79.8
stat.** R [mm] 55 75 105 125 170 200 300
PU
[m]
I-PACO 14 B
50 50 50 50 25 25 10
I-PACO-14B I-PACO-20B I-PACO-23B I-PACO-37B I-PACO-45B I-PACO-70B
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Nominal width Type
I-PACO - is suitable for static use only!
TNO - Divisible connectors

These divisible connectors are suitable for repairs or where cable protection systems are installed after wiring has taken place in the machine building and installation industry. Further, these products will be used increasingly in the vehicle building and building construction. Features: formulated polyamide IP50, self-extinguishing, free of halogen, phosphor and cadmium Temperature range: -30 C to 100 C; Short-term 130 C good impact strength Specially Very
Fax
Part No. black I-BTNO-M1610 I-BTNO-M2014 I-BTNO-M2520
Thread size metric M16x1.5 M20x1.5 M25x1.5 M32x1.5 M40x1.5 M50x1.5
Fits to conduit COFLEX NW 10 14 20 23 37 45
Inside d1 [mm] 11.0 14.5 19.0 26.0 32.0 42.0
WrenchSize 19 27 32 40 48 64
Dimensions length [mm] 36.0 41.0 43.0 50.5 59.0 67.5
51147 Cologne
I-BTNO-M3223 I-BTNO-M4037 I-BTNO-M5045
igus GmbH
GTN - Divisible lock nuts

These divisible lock nuts are used in connection with the connectors TN for repairs or where cable protection systems are installed after wiring has taken place in the machine building and installation industry. Further, these products will be used increasingly in the vehicle building and building construction. Features: Specially formulated polyamide good impact strength Part No. black Self-extinguishing, free of halogen, phosphor and cadmium Very Temperature range: -30 C to 100 C; Short-term 130 C Fits to Outer diameter WrenchSize 19 27 32 40 48 63 Dimensions height [mm] 8 8 9 12 15 15
Thread size metric M16x1.5 M20x1.5 M25x1.5 M32x1.5 M40x1.5 M50x1.5
COFIX Connector D max. [mm] I-BTNO-M1610 I-BTNO-M2014 I-BTNO-M2520 I-BTNO-M3223 I-BTNO-M4037 I-BTNO-M5045
I-BGTN-M1610 I-BGTN-M2014 I-BGTN-M2520 I-BGTN-M3223 I-BGTN-M4037 I-BGTN-M5045
11.4

PMAFLEX Conduits PC - very flexible, medium
The PMAFLEX conduit type PCL is suitable for a wide range of applications in general machine building. Further more, this conduit type can be used in the vehicle building industry. The product is characterised polyamide 6/6.6 for cold impact C Self-extinguishing Free of halogen and cadmium High by good weather resistance and applicability at low temperatures. Features: impact strength also at low temperatures Specially modified
Temperature range: -50 C to 105 C; Short-term to 150
Chemical resistance: To fuels, mineral oils, fats, alkalies, weak acids and bases etc. Part No. grey I-PCLT-07S I-PCLT-10S I-PCLT-12S I-PCLT-17S I-PCLT-23S I-PCLT-29S I-PCLT-36S I-PCLT-48S I-PCLG-17S I-PCLG-23S I-PCLG-29S I-PCLG-36S I-PCLG-48S I-PCLG-56S I-PCLG-70S I-PCLG-95S Conduit size NW 7 10 12 17 23 29 36 48 17 23 29 36 48 56 70 95 125 Conduit size metric 10 12 16 20 25 32 40 50 20 25 32 40 50 68 80 106 146 Inside 6.2 9.6 12.0 16.2 22.6 29.0 36.5 47.5 15.3 21.9 27.6 36.0 47.0 56.3 67.5 91.5 126.5 Outside 10.0 13.0 15.8 21.2 28.5 34.5 42.5 54.5 21.2 28.5 34.5 42.5 54.5 67.2 80.0 106.0 146.5 stat.** R [mm] 15 20 30 40 45 55 60 70 40 45 55 60 70 130 160 210 450 PU
[m]
Part No. black I-PCLT-07B I-PCLT-10B I-PCLT-12B I-PCLT-17B I-PCLT-23B I-PCLT-29B I-PCLT-36B I-PCLT-48B I-PCLG-17B I-PCLG-23B I-PCLG-29B I-PCLG-36B I-PCLG-48B I-PCLG-56B I-PCLG-70B I-PCLG-95B
d1 [mm] d2 [mm]
50 50 50 50 50 50 30 30 50 50 50 30 30 30 30 30 6
Part No. structure
I-PCL T- 17B/S
Color B = black or S = grey Nominal width Profile T or G Type
I-PCLG-125B I-PCLG-125S
application possible)
PMAFLEX Conduits VOH - pliable, very heavy

The robust construction of PMAFLEX VOH conduit lends it outstanding impact and pull-out resistance. In the US market, this conduit type can also be used for exterior applications in machinery and installations (from 17 mm inside diameter). This product offers the greatest possible mechanical protection with good flammability properties. Features: properties stiffness and compression strength Specially modified polyamide 6 Very good self-extinguishing High Free of halogen and cadmium High impact strength and pull-out resistance
Temperature range: -40 C to 105 C; Short-term to 150C
Chemical resistance: To fuels, mineral oils, fats, alkalies, weak acids and bases etc. Part No. black I-VOHD-07B I-VOHD-10B I-VOHD-12B I-VOHG-17B I-VOHG-23B I-VOHG-29B I-VOHG-36B I-VOHG-48B I-VOHG-56B I-VOHG-70B I-VOHG-95B Part No. grey I-VOHD-07S I-VOHD-10S I-VOHD-12S I-VOHG-17S I-VOHG-23S I-VOHG-29S I-VOHG-36S I-VOHG-48S I-VOHG-56S I-VOHG-70S I-VOHG-95S Conduit size NW 7 10 12 17 23 29 36 48 56 70 95 125 Conduit size metric 10 12 16 20 25 32 40 50 68 80 106 146 Inside 5.8 9.0 11.6 14.5 21.1 26.6 35.0 46.5 55.5 67.0 90.5 126.0 Outside 10.0 13.0 15.8 21.0 28.5 34.5 42.5 54.5 67.2 80.0 106.0 146.5 stat.** R [mm] 20 25 30 40 50 60 70 80 135 200 300 480 PU
[m]
d1 [mm] d2 [mm]
Part No. structure
100 50 50 50 50 50 30 10 10 10 6 30
I-VOH D-10B/S
Color B = black or S = grey Nominal width Profile G or D Type
I-VOHG-125B I-VOHG-125S
I-VOHD/VOHG is suitable for static use only!
Fine profile T tight bending radius Coarse profile G high pull-out strength
** stat. R = lowest recommended bending radius for static (fixed) installation ***dyn. R = lowest recommended bending radius for dynamic (flexible) installation
11.5
51147 Cologne
Fax
(moderate dynamic
I-PCLT/PCLG is recommended for static use!
+49- (0) 22 03-96 49-222
PMA-Program

PMAFLEX Conduits PIS/PIH - highly flexible, medium
These highly flexible products are used primarily in automation applications and for connections subject
igus e-chainsystems
to intense movements in general machinery construction. Their outstanding material properties make these conduits especially suitable for outdoor applications where they are exposed to intensive sunlight (UV). Features: Specially modified polyamide 12 PIS: medium-wall (nominal width 07 to 48) - PIH: Free of halogen and cadmium Good Temperature range: -50 C to 95 C; Short-term to heavy-wall (nominal width 56 to 125) 150 C Part No. structure Part No. black
Color B = black or S = grey Nominal width
Self-extinguishing
mechanical properties also at low temperatures
Chemical resistance: To fuels, mineral oils, fats, alkalies, acids and bases etc. Part No. grey I-PIST-07S I-PIST-10S I-PIST-12S I-PIST-17S I-PIST-23S I-PIST-29S I-PIST-36S I-PIST-48S I-PISG-23S I-PISG-29S I-PISG-36S I-PISG-48S I-PIHG-56S I-PIHG-70S I-PIHG-95S Conduit size NW 7 10 12 17 23 29 36 48 17 23 29 36 48 56 70 95 125 Conduit size metric 10 12 16 20 25 32 40 50 20 25 32 40 50 68 80 106 146 Inside 6.2 9.6 11.9 16.4 22.6 29.0 36.5 47.5 15.2 21.7 27.4 35.8 46.7 56.3 67.2 91.3 126.5 Outside stat.**/dyn.*** PU R [mm] 15 / 40 20 / 50 25 / 65 30 / 65 35 / 90 45 / 110 60 / 165 70 / 180 30 / 80 40 / 100 50 / 120 60 / 180 70 / 200 110 / 270 150 / 350 170 / 450 350 / 580
[m]
I-PIS T- 48B/S
d1 [mm] d2 [mm] 10.0 13.0 15.8 21.1 28.4 34.3 42.5 54.5 21.1 28.4 34.3 42.3 54.2 67.2 79.6 106.0 146.5
I-PIST-07B I-PIST-10B I-PIST-12B I-PIST-17B I-PIST-23B I-PIST-29B I-PIST-36B I-PIST-48B I-PISG-17B I-PISG-23B I-PISG-29B I-PISG-36B I-PISG-48B I-PIHG-56B I-PIHG-70B I-PIHG-95B
50 50 50 50 50 50 30 30 50 50 50 30 30 30 30 30 20
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Profile T or G Type
Fax
I-PIHG-125B I-PIHG-125S
!
igus GmbH 51147 Cologne
I-PIS/PIH is recommended for highly flexible application
11.6

PMAFLEX Conduits CYL - very flexible, medium
PMA CYL ECONOMY conduit exhibits very good flexibility and is also suitable for low-temperature applications. These conduits are used primarily in construction of machinery and equipment. Features: Good impact strength also at low temperatures term to 150 C Temperature range: -40 C to 105 C; ShortSpecially modified polyamide 6/6.6 for cold impact Self-extinguishing, free of halogen and cadmium
Chemical resistance: To fuels, mineral oils, fats, alkalies, weak acids and bases etc.
Part No. black I-CYLT-07B I-CYLT-10B I-CYLT-12B I-CYLT-17B I-CYLT-23B I-CYLT-29B I-CYLT-36B I-CYLT-48B I-CYLG-23B I-CYLG-29B I-CYLG-36B I-CYLG-48B I-CYLG-56B I-CYLG-70B I-CYLG-95B
Part No. grey I-CYLT-07S I-CYLT-10S I-CYLT-12S I-CYLT-17S I-CYLT-23S I-CYLT-29S I-CYLT-36S I-CYLT-48S I-CYLG-23S I-CYLG-29S I-CYLG-36S I-CYLG-48S
Conduit size NW 7 10 12 17 23 29 36 48 23 29 36 48 56 70 95 125
Conduit size metric 10 12 16 20 25 32 40 50 25 32 40 50 68 80 106 146
Inside 6.2 9.6 12.0 16.2 22.6 29.0 36.5 47.5 21.9 27.6 36.0 47.0 56.3 68.0 91.9 126.5
Outside 10.0 13.0 15.8 21.2 28.5 34.5 42.5 54.5 28.5 34.5 42.5 54.5 67.2 80.0 106.0 146.5
stat.** R [mm] 15 20 30 40 40 50 60 70 45 55 60 70 120 160 210 450
PU
[m]
Part No. structure
d1 [mm] d2 [mm]
I-CYL T- 29B/S
Color B = black or S = grey Nominal width
50 50 50 50 50 50 30 30 50 50 30 30 30 30 10 6
Type
I-CYLG-125B
I-CYLT/CYLG is recommended for static use!
(moderate dynamic application possible)
11.7
51147 Cologne
Fax
+49- (0) 22 03-96 49-222
Profile T or G
PMA-Program

IP66 - static, IP54 dynamic - universal safety clip
One piece Fitting, sealing by cone
igus e-chainsystems
Easy "push-in" installation Pre-installed safety clip AFN2 Fits any type of conduit profile (T and G) Excellent pull-out strength Re-opening for safety reasons only possible with a screwdriver Clip pre-installed in all IP66 connectors
Installation
Push in conduit with a slight twist (open using screwdriver on conduit side) Pull back slightly to ensure the locking mechanism is fully engaged To re-open use a screw-driver
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
IP68 - static, IP67 dynamic - oval clip

High sealing through additional seal cap For highest dynamic applications Fits any type of conduit profile (T and G) Excellent pull-out strength Re-opening for safety reasons only possible with a screwdriver
Fax
Installation
A Conduit, B Seal cap, C Connector, D Oval clip, E flat gasket (or O-ring seal) Push seal cap onto end of conduit to achieve IP68 For ease of installation moisten seal cap with water or grease
igus GmbH
51147 Cologne
Push conduit with seal cap fully into connector. This guarantees PMAs unique IP68/67 rating*
Install retaining oval clip
To re-open use a screwdriver
* For safety reasons, oval clip will not fit if seal cap is not fully installed. Ensure to follow O-ring manufacturers guidelines when using O-rings for sealing purposes.
11.8

PMAFIX - Connectors
The designation PMAFIX describes a very large range of connectors for PMA conduits with the patented PMA safety clip system. Connectors are available for ingress protection IP66 and IP68. IP66 connectors for increased requirements will be delivered with a special conduit seal cap. are fitted with a preinstalled universal safety clip which ensures a quick "push-in" installation. IP68 connectors
= Thread length = Overall length
Table 1 - PMAFIX / PMAFLEX conduit code

Nominal width 7 10 12 17 23 29 36 48 UK sizes 10 12 16 20 25 32 40 50 PMA code M 0 2 7 3 9 6 8
= Thread length
A x B = External dimensions
Table 2 - Thread codes

Thread metric M12 x 1.5 M16 x 1.5 M20 x 1.5 M25 x 1.5 M32 x 1.5 M40 x 1.5 M50 x 1.5 M63 x 1.5 PMA code M12 M16 M20 M25 M32 M40 M50 M63 Thread PG PG07 PG09 PG11 PG13.5 PG16 PG21 PG29 PG36 PG42 PG48 PMA code P07 P09 P11 P13 P16 P21 P29 P36 P42 P48 g = Thread length A x B = External dimensions
= Thread length
11.9
51147 Cologne
Fax
+49- (0) 22 03-96 49-222
PMA-Program

PMAFIX Connectors VW - 90 elbow, metric & PG
These PMAFIX connectors are used in a wide range of applications. Together with PMAFLEX conduits
igus e-chainsystems
they offer the highest grade of safety and sealing. Features: Self-extinguishing, free of halogen, phosphor and cadmium range: -40 C to 105 C; Short-term to 160 C
High-grade formulated polyamide Excellent impact strength Temperature
Content of delivery IP66: Fitting with pre-assembled
universal safety clips (AFN2), IP68: Fitting with oval clips (OVN2), conduit and thread seal (NVN3, SVN4)
Part No. IP66 I- * VWD-M12MGT I- * VWD-M120GT I- * VWD-M160GT I- * VWD-M162GT I- * VWD-M202GT I- * VWD-M207GT g = Thread length I- * VWD-M253GT I- * VWD-M329GT I- * VWD-M406GT Part No. structure metric I-B/S VWD M 20 2 GT
Universal safety clip NW conduit Thread size
Part No. IP68 I- * VWV-M12M I- * VWV-M120 I- * VWV-M160 I- * VWV-M162 I- * VWV-M202 I- * VWV-M207 I- * VWV-M253 I- * VWV-M329 I- * VWV-M406 I- * VWV-M508
Thread metric M12 x 1.5 M12 x 1.5 M16 x 1.5 M16 x 1.5 M20 x 1.5 M20 x 1.5 M25 x 1.5 M32 x 1.5 M40 x 1.5 M50 x 1.5
Fits to conduit size: NW 7 10 10 12 12 17 23 29 36 48 metric 10 12 12 16 16 20 25 32 40 50
Thread length [mm] 11.0 11.0 11.0 11.0 11.0 11.0 12.0 15.0 19.0 19.0
External dim. [mm] 32.0 x 35.0 34.0 x 39.5 34.0 x 40.5 38.5 x 46.0 38.5 x 47.5 43.5 x 58.5 54.0 x 65.0 64.5 x 73.0 78.0 x 96.0 91.5 x 106.0
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
I- * VWD-M508GT
Fax
Metric thread Type B = black or S = grey
Part No. IP66
Part No. IP68
Thread PG 7 7 9 9 9 11 11 11 13.5 13.5 13.5 13.5 16 21 29 36 48
Fits to conduit size: NW 7 10 7 10 12 7 10 12 7 10 12 17 17 23 29 36 48 metric 10 12 10 12 16 10 12 16 10 12 16 20 20 25 32 40 50
Thread length [mm] 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 12.0 13.0 13.0
External dim.
[mm]
I- * VWD-P07MGT-11 I- * VWV-P07M Part No. structure PG I-B/S VWD P 21 3 GT

Universal safety clip
32.0 x 35.0 34.0 x 39.5 32.0 x 36.5 34.0 x 39.5 38.5 x 44.5 32.0 x 38.0 34.0 x 41.0 38.5 x 46.0 32.0 x 39.5 34.0 x 42.5 38.5 x 47.5 43.5 x 58.5 43.5 x 58.5 54.0 x 67.0 61.5 x 74.5 72.0 x 98.0 85.5 x 111.0
I- * VWD-P070GT-11 I- B VWV-P070 I- * VWD-P09MGT-11 I- * VWD-P090GT-11 I- * VWV-P090 I- * VWD-P092GT-11 I- B VWV-P092 I- * VWD-P11MGT-11 I- * VWD-P110GT-11 I- B VWV-P110 I- * VWD-P112GT-11 I- * VWV-P112 I- B VWD-P13MGT-11 I- * VWD-P130GT-11 I- B VWV-P130 I- * VWD-P132GT-11 I- * VWV-P132 I- * VWD-P137GT-11 I- * VWV-P137 I- * VWD-P167GT-11 I- * VWV-P167 I- * VWD-P213GT I- * VWV-P213 I- * VWD-P299GT I- * VWD-P366GT I- * VWD-P488GT I- * VWV-P299 I- * VWV-P366 I- * VWV-P488
51147 Cologne
NW conduit Thread size PG thread Type B = black or S = grey
igus GmbH
* = Replace with "B" to order black or "S" to order grey For the sizes NW 17 to NW 48 curved elbows of type VB are available
11.10

PMAFIX Connectors VN - straight, metric & PG
These PMAFIX connectors are used in a wide range of applications. Together with PMAFLEX conduits they offer the highest grade of safety and sealing. Features: Self-extinguishing, free of halogen, phosphor and cadmium range: -40 C to 105 C; Short-term to 160 C High-grade formulated polyamide Excellent impact strength Temperature
Content of delivery IP66: Fitting with pre-assembled
universal safety clips (AFN2), IP68: Fitting with oval clips (OVN2), conduit and thread seal (NVN3, SVN4)
Part No. IP66 I- * VND-M12MGT I- * VND-M120GT I- * VND-M160GT I- * VND-M162GT I- * VND-M202GT I- * VND-M207GT I- * VND-M257GT I- * VND-M253GT I- * VND-M323GT I- * VND-M329GT I- * VND-M409GT I- * VND-M406GT I- * VND-M506GT I- * VND-M508GT I- * VND-M638GT Part No. IP66
Part No. IP68 I- * VNV-M12M I- * VNV-M120 I- * VNV-M160 I- * VNV-M162 I- * VNV-M202 I- * VNV-M207 I- * VNV-M257 I- * VNV-M253 I- * VNV-M323 I- * VNV-M329 I- * VNV-M409 I- * VNV-M406 I- * VNV-M506 I- * VNV-M508 I- * VNV-M638 Part No. IP68
Thread metric M12 x 1.5 M12 x 1.5 M16 x 1.5 M16 x 1.5 M20 x 1.5 M20 x 1.5 M25 x 1.5 M25 x 1.5 M32 x 1.5 M32 x 1.5 M40 x 1.5 M40 x 1.5 M50 x 1.5 M50 x 1.5 M63 x 1.5 Thread PG 7 7 7 9 9 9 9 11 11 11 11 13.5 13.5 13.5 13.5 16 16 16 16 21 29 29 36 36 42 48
Fits to conduit size: NW 7 10 10 12 12 17 17 23 23 29 29 36 36 48 48 metric 10 12 12 16 16 20 20 25 25 32 32 40 40 50 50
Thread 11.0 11.0 11.0 11.0 11.0 11.0 12.0 12.0 15.0 15.0 19.0 19.0 19.0 19.0 19.0 Thread 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 12.0 12.0 12.0 13.0 13.0 13.0 13.0
Overall 34.5 36.5 36.5 39.5 39.5 47.5 48.5 52.0 55.5 56.0 60.0 72.5 72.0 72.5 72.0 Overall 34.5 36.5 39.0 34.5 36.5 39.0 47.5 34.5 36.5 39.0 47.5 34.5 36.5 39.0 47.5 36.5 39.0 47.5 51.0
Universal safety clip NW conduit Thread size PG thread Type B = black or S = grey Universal safety clip NW conduit Thread size Metric thread
length [mm] length [mm]
g = Thread length A = Overall length Part No. structure metric I-B/S VND M 20 3 GT
Fits to conduit size: NW 7 10 12 7 10 12 17 7 10 12 17 7 10 12 17 10 12 17 23 23 29 36 36 48 48 48 metric 10 12 16 10 12 16 20 10 12 16 20 10 12 16 20 12 16 20 25 25 32 40 40 50 50 50
Type B = black or S = grey
length [mm] length [mm]
I- * VND-P07MGT-11 I- * VNV-P07M I- * VND-P070GT-11 I- B VNV-P070 I- * VND-P072GT-11 I- * VND-P09MGT-11 I- B VNV-P09M I- * VND-P090GT-11 I- * VNV-P090 I- * VND-P092GT-11 I- * VNV-P092 I- B VND-P097GT-11 I- B VNV-P097 I- * VND-P11MGT-11 I- B VNV-P11M I- * VND-P110GT-11 I- * VNV-P110 I- * VND-P112GT-11 I- * VNV-P112 I- * VND-P117GT-11 I- * VNV-P117 I- B VND-P13MGT-11 I- * VND-P130GT-11 I- B VNV-P130 I- * VND-P132GT-11 I- * VNV-P132 I- * VND-P137GT-11 I- * VNV-P137 I- B VND-P160GT-11 I- * VND-P162GT-11 I- * VNV-P162 I- * VND-P167GT-11 I- * VNV-P167 I- * VND-P163GT-11 I- * VNV-P163 I- * VND-P213GT I- * VNV-P213 I- * VND-P299GT I- B VND-P296GT I- * VND-P366GT I- B VND-P368GT I- B VND-P428GT I- * VND-P488GT I- * VNV-P299 I- B VNV-P296 I- * VNV-P366 I- B VNV-P428 I- * VNV-P488
Part No. structure PG I-B/S VND P 21 3 GT
53.0 67.5 66.0 68.5 68.5 66.5
* = Replace with "B" to order black or "S" to order grey
11.11
52.0
51147 Cologne
Fax
+49- (0) 22 03-96 49-222
PMA-Program

PMAFIX Connectors VA - 45 elbow, metric & PG
These PMAFIX connectors are used in a wide range of applications. Together with PMAFLEX conduits
igus e-chainsystems
they offer the highest grade of safety and sealing. Features: thread made of nickel-plated brass Excellent impact strength
High-grade formulated polyamide, Content
Self-extinguishing, free of halogen, phosphor and cadmium
Temperature range: -40 C to 105 C; Short-term to 160 C
of delivery IP66: Fitting with pre-assembled universal safety clips (AFN2), IP68: Fitting with oval clips (OVN2), conduit and thread seals (NVN3, SVN4) Part No. IP66 I- * VAD-M120GT I- * VAD-M160GT I- * VAD-M162GT I- B VAD-M202GT I- * VAD-M207GT g = Thread length I- * VAD-M253GT I- * VAD-M329GT I- * VAD-M406GT Part No. structure metric I-B/S VAD M 20 2 GT
Universal safety clip NW conduit Thread size Metric thread Type B = black or S = grey
Part No. IP68 I- * VAV-M160 I- * VAV-M162 I- B VAV-M202 I- * VAV-M207 I- * VAV-M253 I- * VAV-M329 I- * VAV-M406 I- * VAV-M506 I- * VAV-M508 I- * VAV-M638 Part No. IP68 I- * VAV-P090 I- * VAV-P112 I- * VAV-P132 I- B VAV-P137 I- * VAV-P167 I- * VAV-P213 I- * VAV-P299 I- B VAV-P366 I- B VAV-P488
Thread metric M12 x 1.5 M16 x 1.5 M16 x 1.5 M20 x 1.5 M20 x 1.5 M25 x 1.5 M32 x 1.5 M40 x 1.5 M50 x 1.5 M50 x 1.5 M63 x 1.5 Thread PG 9 11 13.5 13.5 16 21 29 36 48
Fits to conduit size: NW 10 10 12 12 17 23 29 36 36 48 48 metric 12 12 16 16 20 25 32 40 40 50 50
Thread length [mm] 11.0 11.0 11.0 11.0 11.0 12.0 15.0 19.0 19.0 19.0 19.0 Thread length [mm] 11.0 11.0 11.0 11.0 11.0 12.0 12.0 13.0 13.0
External dim. [mm] 43.5 x 37.0 43.5 x 38.0 48.0 x 40.0 48.0 x 41.5 55.5 x 51.5 65.0 x 58.5 73.5 x 66.5 92.5 x 85.5 100.0 x 89.5 100.0 x 96.0 100.0x 104.0 External dim. [mm] 43.5 x 37.0 48.0 x 40.0 48.0 x 41.5 55.0 x 50.0 55.0 x 51.5 67.0 x 59.0 69.0 x 67.0 86.0 x 86.0 93.0 x 99.0
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
I- * VAD-M506GT I- * VAD-M508GT I- * VAD-M638GT Part No. IP66 I- * VAD-P090GT I- * VAD-P112GT I- * VAD-P132GT I- B VAD-P137GT I- * VAD-P167GT I- * VAD-P213GT I- * VAD-P299GT I- * VAD-P366GT I- * VAD-P488GT
Fits to conduit size: NW 10 12 12 17 17 23 29 36 48 metric 12 16 16 20 20 25 32 40 50
Fax
Part No. structure PG I-B/S VAD P 11 2 GT

Universal safety clip NW conduit Thread size
51147 Cologne
* = Replace with "B" to order black or "S" to order grey
PG thread Type B = black or S = grey
igus GmbH
11.12

PMAFIX Connectors VB - 90 curved elbow, metric & PG
These PMAFIX connectors are used in a wide range of applications. Together with PMAFLEX conduits they offer the highest grade of safety and sealing. Features: Self-extinguishing, free of halogen, phosphor and cadmium range: -40 C to 105 C; Short-term to 160 C clips (AFN2) High-grade formulated polyamide Excellent impact strength Temperature
IP66: Fitting with pre-assembled universal safety
IP68: Fitting with oval clips (OVN2), conduit and thread seal (NVN3,SVN4)
Part No. IP66 I- * VBD-M207GT I- * VBD-M257GT I- * VBD-M253GT I- * VBD-M323GT I- * VBD-M329GT I- * VBD-M409GT I- * VBD-M406GT I- * VBD-M506GT I- * VBD-M508GT I- * VBD-M638GT
Part No. IP68 I- * VBV-M207 I- * VBV-M257 I- * VBV-M253 I- * VBV-M323 I- * VBV-M329 I- * VBV-M409 I- * VBV-M406 I- * VBV-M506 I- * VBV-M508 I- * VBV-M638
Thread metric M20 x 1.5 M25 x 1.5 M25 x 1.5 M32 x 1.5 M32 x 1.5 M40 x 1.5 M40 x 1.5 M50 x 1.5 M50 x 1.5 M63 x 1.5
Fits to conduit size: NW 17 17 23 23 29 29 36 36 48 48 metric 20 20 25 25 32 32 40 40 50 50
Thread 11.0 12.0 12.0 15.0 15.0 19.0 19.0 19.0 19.0 19.0
External
[mm]
length [mm] dim.
47.5 x 73.0 48.5 x 76.0 57.5 x 83.0 61.0 x 87.5 70.5 x 93.0 74.5 x 98.5 85.0 x 121.0 85.0 x 125.0 98.5 x 130.0 98.5 x 138.0 Part No. structure metric I-B/S VBD M 20 7 GT
Universal safety clip
= Thread length
Part No. IP66 I- * VBD-P167GT I- * VBD-P213GT I- * VBD-P299GT I- * VBD-P366GT I- * VBD-P488GT
Part No. IP68 I- * VBV-P167 I- * VBV-P213 I- * VBV-P299 I- * VBV-P366 I- * VBV-P488
Thread PG 16 21 29 36 48
Fits to conduit size: NW 17 23 29 36 48 metric 20 25 32 40 50
Thread length [mm] 11.0 12.0 12.0 13.0 13.0
External dim. [mm] 47.4 x 73.0 57.5 x 85.0 67.5 x 96.0 79.0 x 123.0 92.5 x 135.0
NW conduit Thread size Metric thread Type B = black or S = grey
Part No. structure PG I-B/S VBD P 48 8 GT

Universal safety clip NW conduit
PG thread Type B = black or S = grey
PMAFIX Connectors VO - flange 90

These PMAFIX connectors are used in a wide range of applications. Together with PMAFLEX conduits they offer the highest grade of safety and sealing. Features: clips (AFN2), flange seal (OR) IP66: Fitting with pre-assembled universal safety IP68: Fitting with oval clips (OVN2), conduit and flange seal (NVN3, OR)
Part No. IP66 I- * VOD-P167GT I- * VOD-P213GT I- * VOD-P299GT I- * VOD-P366GT
Part No. IP68 I- * VOV-P167 I- * VOV-P213 I- * VOV-P299 I- * VOV-P366
Fits to conduit size: NW 17 23 29 36 metric 20 25 32 40
Dimensions 45.0 x 66.0 x 34.0 63.0 x 70.0 x 42.0 67.0 x 78.0 x 48.0 85.0 x 102.0 x 64.0 86.0 x 119.0 x 76.0
Fixing screws 2 x M5 2 x M6 4 x M6 4 x M6 4 x M6
Universal safety clip NW conduit Thread size PG thread Type B = black or S = grey
width x length x depth
Part No. structure PG I-B/S VOD P 16 7 GT
I- * VOD-P488GT I- * VOV-P488 48 50 * = Replace with "B" to order black or "S" to order grey
11.13
51147 Cologne
* = Replace with "B" to order black or "S" to order grey. For smaller conduit sizes NW 07 to NW 12 appropriate standard elbows of type VW are available
Thread size
Fax
+49- (0) 22 03-96 49-222
PMA-Program
PMA | Accessories
PMAFIX FH-0 - one-piece system supports
The one-piece PMACLIP system support is designed for fixation of PMAFLEX conduits. This product
igus e-chainsystems
can be used in all machine and installation applications for easy assembly of the PMA system. Features: cadmium High-grade formulated polyamide Excellent impact strength Self-extinguishing, free of halogen, phosphor and Temperature range: -40 C to 105 C; Short-term 160 C
Part No. black I-BFH-07-0 I-BFH-10-0 I-BFH-12-0 I-BFH-17-0 I-BFH-23-0 I-BFH-29-0 I-BFH-36-0 I-BFH-48-0
Part No. grey I-SFH-07-0 I-SFH-10-0 I-SFH-12-0 I-SFH-17-0 I-SFH-23-0 I-SFH-29-0 I-SFH-36-0 I-SFH-48-0
Fits to conduit size: NW 7 10 12 17 23 29 36 48 metric 10 12 16 20 25 32 40 50
Dimensions width x length x depth 17.0 x 21.5 x 20.0 20.5 x 24.5 x 20.0 24.0 x 27.0 x 20.0 30.0 x 34.0 x 20.0 38.5 x 42.0 x 20.0 45.5 x 48.0 x 20.0 55.5 x 56.0 x 20.0 67.5 x 68.0 x 20.0
Fixing screw 1 x M4 1 x M5 1 x M5 1 x M6 1 x M6 1 x M6 1 x M6 1 x M6
PMA MN - hexagonal lock nuts, metric & PG

These hexagonal lock nuts are suitable for a wide range of applications. High torque guarantees a safe connection of the system. Features: 40 C to 105 C; Short-term 150 C Polyamide glass fiber reinforced Temperature range: -
Part No. black I-BMN-M12 I-BMN-M16 I-BMN-M20
Part No. grey I-GMN-M12 I-GMN-M16 I-GMN-M20 I-GMN-M25 I-GMN-M32 I-GMN-M40 I-GMN-M50 I-GMN-M63 Part No. grey I-GMN-07 I-GMN-09 I-GMN-11 I-GMN-13 I-GMN-16 I-GMN-21 I-GMN-29 I-GMN-36 I-GMN-48
Fits to thread: metric M12 x 1.5 M16 x 1.5 M20 x 1.5 M25 x 1.5 M32 x 1.5 M40 x 1.5 M50 x 1.5 M63 x 1.5 Fits to thread: PG 7 9 11 13.5 16 21 29 36 48
Wrench size 17.0 22.0 27.0 32.0 41.0 50.0 60.0 75.0 Wrench size 19.0 22.0 24.0 27.0 30.0 36.0 46.0 60.0 70.0
Dimensions height 5.0 5.0 6.0 6.0 7.0 7.0 8.0 8.0 Dimensions height 5.0 5.0 5.0 6.0 6.0 7.0 7.0 8.0 8.0
51147 Cologne
I-BMN-M25 I-BMN-M32 I-BMN-M40 I-BMN-M50 I-BMN-M63 Part No. black I-BMN-07 I-BMN-09 I-BMN-11 I-BMN-13 I-BMN-16 I-BMN-21
igus GmbH
I-BMN-29 I-BMN-36 I-BMN-48
11.14
PMA | Accessories
PMA SGB - tube clamps
These tube clamps are used for the mounting and smooth connection to the PMA conduits in the general machine and installation constructions. They are especially suitable for the mounting of static conduits. range: -50 C bis 105 C Features: Galvanized steel according to DIN 3016 Elastomer free of halogen Temperature
Part No. I-SGB-07 I-SGB-09 I-SGB-11 I-SGB-16 I-SGB-21 I-SGB-29 I-SGB-36 I-SGB-48
Fits to conduit size NW 7 10 12 17 23 29 36 48
Fits to conduit size metric 10 12 16 20 25 32 40 50
Dimensions width [mm] 13.0 13.0 13.0 16.0 16.0 19.0 19.0 19.0
Fixing screw 1 x M4 1 x M4 1 x M4 1 x M5 1 x M5 1 x M6 1 x M6 1 x M6
PMA 514 - plug screws, metric & PG

These plug screws are suitable for an accurate termination where no thread holes in casing and distribution boxes are needed. Features: term 100 C Product with metric thread: PA-GF - Product with PG thread: PS IP54 Temperature range: -20 C to 60 C; ShortFree of halogen, phosphor and cadmium
Part No. I-514-M12 I-514-M16 I-514-M20 I-514-M25 I-514-M32 I-514-M40 I-514-M50 I-514-M63 Part No. I-514-07 I-514-09 I-514-11 I-514-13 I-514-16 I-514-21 I-514-29 I-514-36 I-514-48
Fits to thread metric M12 x 1.5 M16 x 1.5 M20 x 1.5 M25 x 1.5 M32 x 1.5 M40 x 1.5 M50 x 1.5 M63 x 1.5 Fits to thread PG 7 9 11 13.5 16 21 29 36 48
Outside [mm] 15.0 20.0 24.0 30.0 37.0 46.0 56.0 70.0 Outside [mm] 15.0 19.0 22.0 25.0 27.0 33.0 44.0 55.0 69.0
Total length
[mm]
Thread length
[mm]
8.0 9.0 9.5 11.5 12.0 13.0 15.0 17.0 Total length
[mm]
6.0 6.0 6.0 8.0 8.0 8.0 10.0 12.0 Thread length
[mm]
8.0 9.5 10.0 10.0 10.0 12.0 11.5 14.0 16.0
6.0 6.5 6.5 6.5 6.5 8.0 10.0 12.0 8.0
11.15
51147 Cologne
Fax
+49- (0) 22 03-96 49-222
PMA-Program
PMAFLEX | Corrugated conduits and accessories

Standard Corrugated Conduits
igus e-chainsystems
Products
Tube size: metric 10 12 16 20 25 32 40 50 [mm] 07 10 12 17 23 29 36 48
PCL PA6
Very flexible, width medium wall corrugated conduits PCLT-07* PCLT-10* PCLT-12* PCLT-17* PCLT-23* PCLT-29* PCLT-36* PCLT-48*
CYL PA6
Very flexible, medium wall corrugated conduits CYLT-07* CYLT-10* CYLT-12* CYLG-23* CYLG-29* CYLG-36* CYLG-48*
VOH PA6
Flexible, very heavy corrugated conduits VDHD-07* VOHD-10* VOHD-12* VOHG-17* VOHG-23* VOHG-29* VOHG-36* VOHG-48*
PIS PA12
Highly flexible medium wall corrugated conduits PIST-07* PIST-10* PIST-12* PIST-17* PIST-23* PIST-29* PIST-36* PIST-48*
FH
PMACLIP one-piece system support *FH-07-0 *FH-10-0 *FH-12-0
PCLG-17* CYLT-17* PCLG-23* CYLT-23* PCLG-29* CYLT-29* PCLG-36* CYLT-36* PCLG-48* CYLT-48*
PISG-17* *FH-17-0 PISG-23* *FH-23-0 PISG-29* *FH-29-0 PISG-36* *FH-36-0 PISG-48* *FH-48-0
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
* = replaced by "B" for black or "S" for gray
T or D = fine profile
G = coarse profile
Standard Corrugated Conduits
Fax
Products
Tube size: metric 10 12 16 20 [mm] 07 10 12 17 23 29 36 48
PCL PA6
Very flexible, width medium wall corrugated conduits PCLT-07* PCLT-10* PCLT-12* PCLT-17* PCLT-23* PCLT-29* PCLT-36* PCLT-48*
CYL PA6
Very flexible, medium wall corrugated conduits CYLT-07* CYLT-10* CYLT-12* CYLG-23* CYLG-29* CYLG-36* CYLG-48*
VOH PA6
Flexible, very heavy corrugated conduits VDHD-07* VOHD-10* VOHD-12* VOHG-17* VOHG-23* VOHG-29* VOHG-36* VOHG-48*
PIS PA12
Highly flexible medium wall corrugated conduits PIST-07* PIST-10* PIST-12* PIST-17* PIST-23* PIST-29* PIST-36* PIST-48*
FH
PMACLIP one-piece system support *FH-07-0 *FH-10-0 *FH-12-0
PCLG-17* CYLT-17* PCLG-23* CYLT-23* PCLG-29* CYLT-29* PCLG-36* CYLT-36* PCLG-48* CYLT-48*
PISG-17* *FH-17-0 PISG-23* *FH-23-0 PISG-29* *FH-29-0 PISG-36* *FH-36-0 PISG-48* *FH-48-0
51147 Cologne
25 32 40 50
igus GmbH
G = coarse profile
JUMBO Corrugated Conduits PMAGRIP Products Internet: www.igus.eu E-mail: info@igus.de

Tube size: Width [mm] 56 70 95 125
PCLG PA6
Very flexible, medium wall corrugated conduits PCLG-56* PCLG-70* PCLG-95* PCLG-125*
PIHG PA12
Highly flexible medium wall corrugated conduits PIHG-56* PIHG-70* PIHG-95* PIHG-125*
BGG
PMAGRIPstraight *GG-56 *GG-70 *GG-95 *GG-125
BGO
PMAGRIP90 angle *GO-56 *GO-70 *GO-95 G = coarse profile
SGS
PMAGRIPtube clamps SGS-56 SGS-70 SGS-95 SGS-125
11.16
PMAFIX | Connectors and accessories

PMAFIX
Products
Thread Typ M12x1.5 M12x1.5 M16x1.5 M20x1.5 M25x1.5 M32x1.5 M40x1.5 M50x1.5
IP66 - VN
PMAFIX straight *VND-M12MGT *VND-M120GT *VND-M162GT *VND-M207GT *VND-M253GT *VND-M329GT *VND-M406GT *VND-M508GT
IP66 - VA
PMAFIX 45 angle *VAD-M120GT *VAD-M162GT *VAD-M207GT *VAD-M253GT *VAD-M329GT *VAD-M406GT *VAD-M508GT
IP66 - VW
PMAFIX 90 angle *VWD-M12MGT *VWD-M120GT *VWD-M162GT *VWD-M207GT *VWD-M253GT *VWD-M329GT *VWD-M406GT *VWD-M508GT
IP66 - VB
PMAFIX 90 elbow angle *VBD-M207GT *VBD-M253GT *VBD-M329GT *VBD-M406GT *VBD-M508GT
IP68 - VNZ
Straight with strain relief *VNZ-M162S *VNZ-M207S *VNZ-M253S *VNZ-M329S *VNZ-M406S *VNZ-M508S
MN
PMA hexagonal lock nuts *MN-M12 *MN-M12 *MN-M16 *MN-M20 *MN-M25 *MN-M32 *MN-M40 *MN-M50
PMAFIX
Products
Tube size: metric 10 12 16 20 25 32 40 50 [mm] 07 10 12 17 23 29 36 48
IP66 - VOD
PMAFIX width flange 90 *VOD-P167GT *VOD-P213GT *VOD-P299GT *VOD-P366GT *VOD-P488GT
IP66 - VY
PMAFIX Y-distribution piece *VYD-100707GT *VYD-121010GT *VYD-171212GT *VYD-231717GT *VYD-292323GT *VYD-362929GT *VYD-483636GT
IP66 - FT/VT
PMAFIX T-distribution piece *FTD-101010GT *FTD-121212GT *FTD-171717GT *VTD-232323GT *FTD-292929GT *VTD-363636GT
IP66 - FV
PMAFIX V-distribution piece *FVD-100707GT *FVD-121010GT *FVD-171212GT *FVD-231717GT
SGB
PMAFIXtube clamps SGB-07 SGB-09 SGB-11 SGB-16 SGB-21 SGB-29 SGB-36 SGB-48
PMAFIX - Order example XXXX-10 07 07 XX NW (A) NW (B) NW (C) E-mail: info@igus.de
NW (C)
NW (B)
NW (A)
NW (B) NW (C) NW (A) NW (A)
Please note: Since January 2003 are only complete packaging units available on request!
11.17
51147 Cologne
Fax
+49- (0) 22 03-96 49-222
PMA-Program
12.0
igus classic
12.1
Classic-Series Line extensions Special solutions

Older products are still available! For new designs, we recommend using the newer and more advanced e-chain Series. The complete product range, incl. all mounting variations and guide troughs for the "Classic"-series are available on a continuous basis. Find the complete range online with the respective quicklink. Find free to download 3D-CAD files and many more useful features.
Selection table
Series Inner height hi [mm] Inner width Bi [mm] 25 - 125 50 - 200 50 - 250 40 - 300 40 - 300 25 Outer width Ba [mm] 41 - 141 66 - 219 70 - 270 66 - 326 66 - 326 36 Outer height ha [mm] 35 50 64 64 64 36 Bending radius R [mm] 55 - 250 63 - 250 75 - 300 75 - 350 75 - 350 45 - 200 Unsupported length max. [m] 2,00 2,20 2,50 3,80 3,80 1,50 12.4 12.6 12.8 12.12 12.14 12.18 Page
"Classic"-Series
200/240/250 26/27i/27 340/350 38022 383822 e-band E2 medium E2 medium E2 medium E4/00 E4/4 25 35 45 52 52 25,5
Line extensions and special solutions
Selection table - Classics online-program - www.igus.eu/classics

Series Product Inner height hi [mm] Inner width Bi [mm] Outer width Outer height Ba [mm] ha [mm] Radius R [mm] Unsupp. length max. [m] Weblink New designed Series page
"Classic"-Seriens - online
15 classic 10 classic zipper E2 mini 17 18 17 25 45 35 45 56 62 80 28 32 42 56 80 15 - 50 15 - 50 15 - 50 11 - 103 75 - 175 50 - 75 75 - 175 50 - 600 50 - 400 50 - 600 40 - 300 50 - 400 50 - 400 50 - 600 50 - 600 26 - 61 26 - 61 26 - 61 27 - 118 93 - 195 66 - 92 93 - 196 76- 626 76- 426 80- 630 60- 320 73 - 423 77- 427 86- 636 100- 650 24 23 24 34 64 50 64 84 84 108 42 54 64 84 108 38 - 180 28 - 180 38 - 180 55 - 250 75 - 300 75 - 250 100 - 300 135 - 500 135 - 500 150 - 500 55 - 250 63 - 300 75 - 350 135 - 500 150 - 1000 1,20 1,20 1,20 2,00 2,50 2,30 2,50 4,00 4,00 4,50 2,10 2,50 3,25 4,50 6,00 www.igus.de/en/15s www.igus.de/en/10s www.igus.de/en/B15s www.igus.de/en/20 www.igus.de/en/30 www.igus.de/en/r58s www.igus.de/en/r68s www.igus.de/en/140 www.igus.de/en/142 www.igus.de/en/150 www.igus.de/en/22 www.igus.de/en/28 www.igus.de/en/38 www.igus.de/en/40 www.igus.de/en/50 15 10 B15 2400 3400 R58 R68 4.38 5.80 5.112 5.160 5.204 6.34 6.42
B15/B15i classic E2 mini 20/25 30/35/36 R58 classic R68 classic 140/141/R188 142/143 150/151/R198 22/23/R76 28/29/R77 38/39/R78 40/41/R88 50/51/R98 E2 medium E2 medium E2 e-tubes E2 e-tubes E4/light E4/light E4/light E4/0 E4/0 E4/0 E4/0 E4/0
14040 7.164 14240 7.182 15050 7.216 E4.28 E4.32 E4.42 E4.56 E4.80 7.28 7.42 7.60 7.78 7.96
You miss a classic serie in this catalog? Find a detailed catalog as PDF-download online at
www.igus.eu/classics
You miss a classic Series in this catalog? At www.igus.eu/classics you find all igus classic Series and the extensive classic-catalog as PDF download. If you prefer a printed version please call us: phone +49 (0) 2203/9649-800 12.2 Detailed information for each range can be found at the relevant web link
Classic-Series Line extensions Special solutions

Classic-series quicklinks Quicklinks for more information or additional functions can be found on each product page. "Visit" your selected product online by clicking on www.igus.de/en/240 to find more information, such as detailed interior separation and mounting options, 3-D CAD, DXF, and PDF-files for downloading, application examples, and much more; everything you need to know about your igus product.
www.igus.eu/classics
Find online all information about the igus-classics series
Configure your e-chain online. Easy takeover into the part list
Generate quick and easy a 3D-file
Detailed information for each range
can be found at the relevant web link
12.3
Classic
200/240/250
E2 medium
E2 medium Series 200240250

For new design: Serie "E2/000" 2400/2500 page 5.160
25
25
25
igus e-chainsystems
Double stop dog for long unsupported length Snap-open, hinged to left or right, accessible from the top Integrated strain relief possible Large pins for long service life Lateral glide surfaces for side-mounted operation Tapered insertion point for easy assembly Cable-friendly, smooth interior with modular interior separation Dirt-repellent, contoured exterior Series 240 snap-open along inner radius can be combined Price index with Series 250 snap-open along outer radius
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fill weight [kg/m]
6.0 4.0 2.0 1.5 1.0 0.5 0 FLG
Series 200 - non snap-open

FLB Part No. R 200.02. 200.03. 200.05. Ba Bi 0 0.5 1.0 1.5 2.0 2.5 Unsupported length [m] Length of travel S [m] 0 1 2 3 4 5 200.07. 200.09. 200.10. 200.12. .0 .0 .0 .0 .0 .0 .0 Bi [mm] 25 38 57 77 90 103 125 Ba [mm] 41 54 73 93 106 119 141 R [mm] Bending Radii 055 125 200 075 150 225 100 175 250
Fax
Radii for all widths!
23 max.
25 35
Supplement Part No. with required radius. Example: 200.10. 100 .0 Bending radii listed above can be combined with every chain width!
51147 Cologne
FLG HF FLB S (FLG) S (FLB)
Series 240 - snap-open along inner radius

R Part No. 240.02. 240.03. Ba Bi 240.05. 240.07. 240.09. 240.10. .0 .0 .0 .0 .0 .0 .0 Bi [mm] 25 38 57 77 90 103 125 Ba [mm] 41 54 73 93 106 119 141 R [mm] Bending Radii 055 125 200 075 150 225 100 175 250
igus GmbH
Part No. structure
23 max.
25 35
240.12.
250. 10. 100. 0

Color black Bending radius Width Series Order example 2,0 m complete e-chain (indicate chain-lengths or number of links) 2,0 m (44 links) Series 250.10.100.0 + 1 set mounting brackets + tiewrap plates 2100.34.PZB
25 35
Series 250 - snap-open along outer radius

Part No. R 250.02. 250.03. 250.05. Ba Bi 250.07. 250.09. 250.10. 250.12. .0 .0 .0 .0 .0 .0 .0 Bi [mm] 25 38 57 77 90 103 125 Ba [mm] 41 54 73 93 106 119 141 R [mm] Bending Radii 055 125 200 075 150 225 100 175 250
+ 2 separators 211 assembled each 2nd link
23 max.
12.4

Pitch = 46 mm R H+4 D K 055 145 125 276 075 185 150 346 Links per m = 22 100 235 170 414 125 285 195 496 150 335 220 578 e-chain length = S/2 + K D 175 385 245 660 200 435 270 742 225 485 295 814 250 320 920 R+6 Moving end H - 35 H Fixed end 35 HF = H + 25 535 S S/2
200/240/250
E2 medium Installation Dimensions
25
Inner height: 25 mm Fax +49- (0) 22 03-96 49-222 E2 medium classic Phone +49- (0) 22 03-96 49-800
The required clearance height is HF = H + 25 mm (with 1,5 kg/m fill weight). Please consult igus if space is particularly restricted. 46
Interior Separation
2 Vertical separator unassembled assembled 211 201 211 10
2...3.PZ(B) Moving end 12/90
2...4.PZ(B) Fixed end 17 15
Moving end (with bore) 2...3.PZ(B) 90 46 90 90 46 46 90
Mounting Brackets
Ba + 1
Ba - 3
30 6.1
30
10
46
t=7
2...4.PZ(B) Fixed end (with pin)
Polymer pivoting, with or without strain relief tiewrap plates
10 40 40
10 8
2 Part No. structure 2020.34.PZ B
For e-chain 200/240/250.02. 200/240/250.03. 200/240/250.05. 200/240/250.07. 200/240/250.09. 200/240/250.10. 200/240/250.12.
Part No. full set with tiewrap plate 2020.34.PZB 2030.34.PZB 2050.34.PZB 2070.34.PZB 2090.34.PZB 2100.34.PZB 2125.34.PZB
Part No. with tiewrap plate + 10 cable tiewraps 2020.34.PZBK1 2030.34.PZBK1 2050.34.PZBK1 2070.34.PZBK1 2090.34.PZBK1 2100.34.PZBK1 2125.34.PZBK1
Part No. full set without tiewrap plate 2020.34.PZ 2030.34.PZ 2050.34.PZ 2070.34.PZ 2090.34.PZ 2100.34.PZ 2125.34.PZ
Dimension A [mm] 12 25 44 64 77 90 112

Full set with tiewrap plate Full set without tiewrap plate
Full set, for both ends: 2020. 34. PZB (+ tiewrap plates) Single-part order: 2020. 3. PZB (+ tiewrap plates) Mounting bracket with bore 2020. 4. PZB (+ tiewrap plates) Mounting bracket with pin
Tiewrap plates are possible at the moving end and/or the fixed end!
Additional Features
chapter 10
Interior separation with full-width shelves and shelves possible
Polymer mounting bracket, locking
KMA mounting bracket available with C-profile
Steel mounting bracket available
For more features see link below chapter 9
For detailed information
www.igus.de/en/200 www.igus.de/en/240 www.igus.de/en/250
12.5
26/27i/27 E2 medium
E2 medium Series 2627i27

For new design: Serie "E2/000" 2600/2700 Seite 5.136
35
35
35
igus e-chainsystems
Large pins for long service life Double stop dog for long unsupported length Space-saving ratio of inner-to-outer dimensions Lateral glide surfaces for side-mounted operation Cable-friendly, smooth interior Series 27i snap-open along inner radius can be combined with Series 27 snap-open along outer radius, accessible from the top Modular interior separation Integrated strain relief possible Price index Side wear pads
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fill weight [kg/m]
10.0 8.0 6.0 4.0 2.0 1.5 1.0 0
Series 26 - non snap-open

FLB R FLG Ba Bi Part No. 26.05. 26.07. 26.10. 26.12. 26.15. 26.17. 26.20. .0 .0 .0 .0 .0 .0 .0 Bi [mm] 50 75 100 125 150 175 200 Ba [mm] 66 91 116 141 166 194 219 R [mm] Bending Radii 063 125 200 075 150 250 100 175
Fax
35 50
0 0.5 1.0 1.5 2.0 2.5 Unsupported length [m] Length of travel S [m] 0 1 2 3 4 5
32 max.
51147 Cologne
FLG HF H FLB S (FLG) S (FLB)
Series 27i - snap-open along inner radius

Part No. R 27i.05. 27i.07. 27i.10. Ba Bi 27i.12. 27i.15. 27i.17. .0 .0 .0 .0 .0 .0 .0 Bi [mm] 50 75 100 125 150 175 200 Ba [mm] 66 91 116 141 166 194 219 R [mm] Bending Radii 063 125 200 075 150 250 100 175
igus GmbH
Part No. structure
32 max.
Color black Bending radius Width Series R
35 50
27i.20.
Supplement Part No. with required radius. Example: 27i.10. 100 .0 Bending radii listed above can be combined with every chain width!
27.
10. 100. 0

Part No. 27.05. 27.07. 27.10. Ba Bi 27.12. 27.15. 27.17. 27.20. .0 .0 .0 .0 .0 .0 .0 BI [MM] 50 75 100 125 150 175 200 BA [MM] 66 91 116 141 166 194 219 R [MM] Bending Radii 063 125 200 075 150 250 100 175
Order example 3,0 m complete e-chain (indicate chain-lengths or number of links) 3,0 m (54 links) Series 27.10.100.0 + 1 set mounting brackets + tiewrap plates 2610.34.PZB + 2 separators 261 assembled each 2nd link
32 max.
35 50
12.6
E2 medium Series 2627i27

Pitch = 56 mm R H+4 D K 063 180 140 335 Links per m = 18 075 200 150 375 100 250 175 475 125 300 200 550 e-chain length = S/2 + K D 150 350 225 650 175 400 250 750 200 450 275 825 250 550 325 925 R+6 Fixed end 50 Moving end H - 50 S S/2
26/27i/27 E2 medium Installation Dimensions
35
H HF = H + 35
The required clearance height is HF = H + 35 mm (with 2,0 kg/m fill weight). Please consult igus if space is particularly restricted. 56
Interior Separation
3 Vertical separator unassembled assembled 261 260 261 12
Phone +49- (0) 22 03-96 49-800
26...3.PZ(B) Moving end 16/90
26...4.PZ(B) Fixed end 17 17
Moving end (with bore) 26...3.PZ(B) 90 48-50 48-50 90 90 45
Mounting Brackets
45 90 Polymer pivoting, with or without strain relief tiewrap plates
Fixed end (with pin)
11,5
17 54 54
17 8
Part No. structure 2605.34.PZ B Part No. full set without tiewrap plate 2605.34.PZ 2607.34.PZ 2610.34.PZ 2612.34.PZ 2615.34.PZ 2617.34.PZ 2620.34.PZ 30 55 80 105 130 155 180 Dimension A [mm]
For e-chain 26/27/27i.05. 26/27/27i.07. 26/27/27i.10. 26/27/27i.12. 26/27/27i.15. 26/27/27i.17. 26/27/27i.20.
Part No. full set with tiewrap plate 2605.34.PZB 2607.34.PZB 2610.34.PZB 2612.34.PZB 2615.34.PZB 2617.34.PZB 2620.34.PZB
Part No. with tiewrap plate + 10 cable tiewraps 2605.34.PZBK1 2607.34.PZBK1 2610.34.PZBK1 2612.34.PZBK1 2615.34.PZBK1 2617.34.PZBK1 2620.34.PZBK1
Full set, for both ends: 2605. 34. PZB (+ tiewrap plates) Single-part order: 2605. 3. PZB (+ tiewrap plates) Mounting bracket with bore 2605. 4. PZB (+ tiewrap plates) Mounting bracket with pin
Additional Features
chapter 10
Interior separation with full-width shelves and shelves possible
Polymer mounting bracket, locking
KMA mounting bracket available with C-profile
For more features see link below chapter 9
www.igus.de/en/26 www.igus.de/en/27i www.igus.de/en/27
12.7
Fax
t=8 6,1
t=8
Ba + 2
40
40
26...4.PZ(B)
+49- (0) 22 03-96 49-222
10
Inner height: 35 mm
E2 medium classic
340/350 E2 medium

For new design: Serie "E2/000" 3400/3500 page 5.204
45
45
igus e-chainsystems
Double stop dog for long unsupported length Large pins for long service life Lateral glide surfaces for side-mounted operation Available with extender crossbars for large hoses Cable-friendly, smooth interior Integrated strain relief possible Serie 340 snap-open along inner radius can be combined with Series 350 snap-open along outer radius, accessible from the top Price index Dirt-repellent, contoured exterior
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fill weight [kg/m]
10.0 8.0 6.0 4.0 2.0 1.5 1.0 0.5 0 FLG
FLB
Series 340 - snap-open along inner radius

Part No. R 340.050. 340.075. 340.100. 340.115. 340.125. .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 50 75 100 115 125 150 175 200 225 250 Ba [mm] 70 95 120 135 145 170 195 220 245 270 R [mm] Bending Radii 075 150 300
100 200
125 250
Fax
0 0.5 1.0 1.5 2.0 2.5 Unsupported length [m]
Ba Bi
340.150. 340.175. 340.200. 340.225. 340.250.

0 1 2 3 4 5
51147 Cologne
42 max.
45 64
igus GmbH

Part No. 350.050. R 350.075. 350.100. 350.115. 350.125. 350.150. 350.175. 350.200. .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 Bi [mm] 50 75 100 115 125 150 175 200 225 250 Ba [mm] 70 95 120 135 145 170 195 220 245 270
* not for Series 350.100
R [mm] Bending Radii 075 125 250 100 150 300 115* 200
Part No. structure
350. 150. 100. 0

Color black Bending radius Width Series Order example 5,0 m complete e-chain (indicate chain-lengths or number of links) 5,0 m (75 links) Series 350.150.100.0 + 2 separators 311 assembled each 2nd link + 1 set mounting brackets + tiewrap plates 3150.34.PZB
42 max.
Bi Ba
45 64
350.225. 350.250.
12.8

Pitch = 67 mm R D K 075 150 400 100 265 200 500 Links per m = 15 115* 294 215 550 125 315 225 650 e-chain length = S/2 + K
D S S/2
340/350 E2 medium Installation Dimensions

HF = H + 40
150 365 250 725
200 465 300 875
250 565 350 1050
300 665 H - 64 400 1225

R+6
45
Inner height: 45 mm Fax +49- (0) 22 03-96 49-222 E2 medium classic Phone +49- (0) 22 03-96 49-800
H+5 215

67
weight). Please consult igus if space is particularly restricted. * not for Series 350.100
Interior Separation
2,5 Vertical separator unassembled assembled 311 3...3.PZ(B) Moving end 16/90 17 3...4.PZ(B) Fixed end 17 Moving end (with bore) 3...3.PZ(B) 90 53 53 90 53 90 53 90 Polymer pivoting, with or without strain relief tiewrap plates 301 311 14
Mounting Brackets
40
40
10
Ba
t=8 8,2
7
t=8
3...4.PZ(B) Fixed end (with pin)
20 60 For e-chain 340/350.050. 340/350.075. 340/350.100. 340/350.115. 340/350.125. 340/350.150. 340/350.175. 340/350.200. 340/350.225. 340/350.250. Part No. full set with tiewrap plate 3050.34.PZB 3075.34.PZB 3100.34.PZB 3115.34.PZB 3125.34.PZB 3150.34.PZB 3175.34.PZB 3200.34.PZB 3225.34.PZB 3250.34.PZB 60
20 8
Part No. with tiewrap plate + 10 cable tiewraps 3050.34.PZBK1 3075.34.PZBK1 3100.34.PZBK1 3115.34.PZBK1 3125.34.PZBK1 3150.34.PZBK1 3175.34.PZBK1 3200.34.PZBK1 3225.34.PZBK1 3250.34.PZBK1
Part No. full set without tiewrap plate 3050.34.PZ 3075.34.PZ 3100.34.PZ 3115.34.PZ 3125.34.PZ 3150.34.PZ 3175.34.PZ 3200.34.PZ 3225.34.PZ 3250.34.PZ
Dimension A [mm] 28 53 78 93 103 128 153 178 203 228

Part No. structure 3050.34.PZ B
Full set, for both ends: 3050. 34. PZB (+ tiewrap plates) Single-part order: 3050 . 3. PZB (+ tiewrap plates) Mounting bracket with bore 3050 . 4. PZB (+ tiewrap plates) Mounting bracket with pin chapter 10
Additional Features
chapter 9
For more features Interior separation with fullwidth shelves and shelves Mounting bracket polymer locking available KMA mounting bracket available with C-profile see link below
www.igus.de/en/340 www.igus.de/en/350
64
The required clearance height is HF = H + 40 mm (with 2,5 kg/m fill
12.9
340/350 E2 medium
E2 medium Series 340350 Accessories Extender Crossbar

Special solution
igus e-chainsystems
340.150...
340.175...
350.150...
350.175...
Extender crossbar Series 340/350 E2 medium for larger hoses or increased inner chain heights Phone +49- (0) 22 03-96 49-800 +49- (0) 22 03-96 49-222
igus Extender e-chains were developed to provide a very smooth hose guidance. This type of extender chain is suitable for hoses with an outside diameter up to 115 mm. Hose guidance for inside radius (Series 350) as well as outside radius (Series 340) can be easily managed. Based on its design, a smooth movement of the chain is only possible with outside radius guidance. If outside radius guidance is used, the extenders of the chain links must be supported separately to avoid touching down on the surface below. We gladly assist you with your selection for a suitable guide troughs and your systems design.
Fax
115,5
max. 90
96 90 79
max 115
51147 Cologne
150 170 Cross section of a chain link with rounded extender crossbar. Crossbar Part No.: 350.150.D090
124 174,5 Cross section of a chain link with square extender crossbar. Crossbar Part No.: 350.175.D115*
igus GmbH
For e-chain Series Part No. structure (extender crossbar)

350. 150. D090. 100 0
max. hoses [mm] 90 115 90 115
Fastening method inner radius inner radius outer radius outer radius
Form round square round square
Bending Radii [mm] 150 200 250 300 200 250 300 075 100 125 150 200 250 075 100 125 150 200 250
340.150. 340.175. 350.150. 350.175.
Color black Radius Crossbar inside Width Series Order example 5,0 m complete e-chain (indicate chain-lengths or number of links) 5,0 m (75 links) Series 350.150.D090.100.0 + 1 set mounting brackets + tiewrap plates 3150.34.PZB
*Part No. 350.175.RD115 also available with rounded extender bars. Extenders suitable for Series 3400/3500. Please contact us for further information.
12.10
E2 medium Series 340350 Applications
340/350 E2 medium
Phone +49- (0) 22 03-96 49-800

igus e-chain with extender-crossbar - safe guide for big hoses igus E2 e-chains for various applications and installations
chapter 10
chapter 9
www.igus.de/en/340 www.igus.de/en/350
12.11
Fax
+49- (0) 22 03-96 49-222
Inner height: 45 mm
E2 medium classic
38022 E4/00
E4/00 Series 38022 Version with increased inner height

Line extension of Series 380 page 7.274
52
igus e-chainsystems
10 mm of increased inner height in comparison to Series 380 Stop dog with "brake" for noise reduction Locking and pivoting mounting brackets available Please note: Suitable only conditionally for long travels Crossbars are removable along both radii Optimized glide pads Wide, rounded plastic crossbars - cable friendly Integrated strain relief possible Price index KMA mounting brackets with attachment points on all sides
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
64
Series 38022
Custom-made e-chains with reverse bending radius "RBR" available for circular movements
Fill weight [kg/m]
50.0 40.0 30.0 20.0 10.0 6.0 2.0 1.5 1.0 0.5 0
Series 38022 crossbars every link

FLB FLG
Part No. 38022.040. 38022.050. 38022.062. 38022.070. 38022.075. 38022.087. 38022.100. 38022.125. 38022.150. 38022.175. .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0
Bi [mm] 40 50 62 70 75 87 100 125 150 175 200 225 250 275 300
Ba [mm] 66 76 88 96 101 113 126 151 176 201 226 251 276 301 326
R [mm] Bending Radii 075 125 200 300 100 150 215 350 115 170 250
Fax
1.0 2.0 3.0 4.0 5.0 0.5 1.5 2.5 3.5 4.5
Ba Bi
e-chain
52 64
10
51147 Cologne
48 max.
38022.200. 38022.225. 38022.250. 38022.275. 38022.300.
igus GmbH
Part No. structure
38022.040. 300. 0
Color black Bending radius Width Series Order example 5,0 m complete e-chain (indicate chain-lengths or number of links) 5,0 m (75 links) Series 38022.040.300.0 + 2 separators 382213 assembled each 2nd link +1 set KMA mounting brackets 38022.040. 1 .12. C (with odd numbers of links and integrated C-profile)
12.12
Detailed information
on request!
E4/00 Series 38022

Pitch = 67 mm R D K Links per m = 15 e-chain length = S/ + K 2
D S S/2
38022 E4/00 Installation Dimensions
075 100 115 125 150 170 200 215 250 300 350 174 199 214 224 249 269 299 314 349 399 449 370 450 500 530 610 670 765 810 920 1080 1235
R
52
HF = H + 40
H - 64
-0 H +25 215 265 295 315 365 405 465 495 565 665 765

64 H
The required clearance height is HF = H + 40 mm (bei 2,0 kg/m Zusatzlast). Please consult igus if space is particularly restricted.
67
Interior Separation
2,5 Vertical separator unassembled assembled
382213
Full program
page 12.16
382212
Phone +49- (0) 22 03-96 49-800
38022...2 Fixed end

82 6,5

82

45
Mounting Brackets
45
45
Bi + 32
Bi + 16
Bi
45
KMA pivoting - mounting with M6 socket head cup bolt

Fixed end
15 22,5 22,5 15
For e-chain .040. .050. .062. .070. .075. .087. .100. .125.
Bi
[mm]
For e-chain .150. .175. .200. .225. .250. .275. .300.
Bi
[mm]
Bi + 16
width-index Insert odd 1 or even 2 38022.040. 38022.050. 38022.062. 38022.070. 38022.075. 38022.087. 38022.100. 38022.125. .12 .12 .12 .12 .12 .12 .12 .12
!
40 50 62 70 75 87 100 125
width-index Insert odd 1 or even 2 38022.150. 38022.175. 38022.200. 38022.225. 38022.250. 38022.275. 38022.300. .12 .12 .12 .12 .12 .12 .12
!
150 175 200 225 250 275 300 Part No. structure 38022. 040. 1. 12. C
Optional with C-profil
22
12.16
Full set Insert index odd: 1 or even: 2 Width-index 38022 = e-chain
Additional Features
Interior separation with locking shelves
Optional: Mounting bracket KMA, locking , Part No. 39022.XX
on request!
12.13
Fax
38022...2
+49- (0) 22 03-96 49-222
382213
13
Inner height: 52 mm
System E4/00
383822 E4/4
E4/4 Series 383822 Version with increased inner height

Line extension of Series 3838 page 7.330
52
igus e-chainsystems
10 mm of increased inner height in comparison to Series 3838 Please note: Suitable only conditionally for long travels High side-mount stability due to overlaping grip Locking and pivoting mounting brackets available High torsional rigidity Crossbars are removable along both radii Lateral glide surfaces for side-mounted operation Wide, rounded plastic crossbars - cable friendly Price index KMA mounting brackets with attachment points on all sides Custom-made e-chains with reverse bending radius "RBR" available for circular movements
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
64
Serie 383822
50.0 40.0 30.0 20.0 10.0 6.0 2.0 1.5 1.0 0.5 0
Fill weight [kg/m]
Series 383822 crossbars every link

FLB FLG
Part No. 383822.040. 383822.050. 383822.062. 383822.070. 383822.075. 383822.087. 383822.100. 383822.125. 383822.150. 383822.175. .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0 .0
Bi [mm] 40 50 62 70 75 87 100 125 150 175 200 225 250 275 300
Ba [mm] 67 77 89 97 102 114 127 152 177 202 227 252 277 302 327
R [mm] Bending Radii 075 125 200 300 100 150 215 350 115 170 250
Fax
1.0 2.0 3.0 4.0 5.0 0.5 1.5 2.5 3.5 4.5
Ba Bi
52 64
10
51147 Cologne
48 max.
e-chain
383822.200. 383822.225. 383822.250. 383822.275. 383822.300.
igus GmbH
Part No. structure
383822.040. 300. 0
Color black Bending radius Width Series Order example 4,0 m complete e-chain (indicate chain-lengths or number of links) 4,0 m (60 links) Series 383822.040.300.0 + 2 separators 382213 assembled each 2nd link + 1 set KMA mounting brackets 383822.040.12. C (with integrated C-profile)
12.14
on request!
E4/4 Series 383822

Pitch = 67 mm R
-0 H +25
383822 E4/4 Installation Dimensions
Links per m = 15
e-chain length = S/ + K 2
D
S S/2
075 100 115 125 150 170 200 215 250 300 350 174 199 214 224 249 269 299 314 349 399 449 370 450 500 530 610 670 765 810 920 1080 1235
R
52
HF = H + 40
H - 64
215 265 295 315 365 405 465 495 565 665 765 Moving end Fixed end
64 H
D K
The required clearance height is HF = H + 40 mm (with 2,0 kg/m fill weight). Please consult igus if space is particularly restricted.
67
Interior Separation
2,5 Vertical separator unassembled assembled
382213
Full program
page 12.16
382212
Phone +49- (0) 22 03-96 49-800
383822...2 Fixed end

82 82

45
Mounting Brackets
45
45
Bi + 32
Bi + 16 Bi + 32
Bi + 16
6,5
45
KMA pivoting - mounting with M6 socket head cup bolt

Fixed end
15 22,5 22,5 15
For e-chain Part No. full set width-index optional with C-profile .040. .050. .062. .070. .075. .087. .100. .125. 383822.040. 383822.050. 383822.062. 383822.070. 383822.075. 383822.087. 383822.100. 383822.125. .12 .12 .12 .12 .12 .12 .12 .12
Bi
[mm]
For e-chain Part No. full set width-index optional with C-profile .150. .175. .200. .225. .250. .275. .300. 383822.150. 383822.175. 383822.200. 383822.225. 383822.250. 383822.275. 383822.300. .12 .12 .12 .12 .12 .12 .12
Bi
[mm]
Bi + 16
40 50 62 70 75 87 100 125
150 175 200 225 250 275 300
Part No. structure 383822. 040. 12. C

Optional with C-profile Full set Width-index 383822=e-chain
22
12.16
383822. 040. 12 Full set, for both ends: 383822. 040. 1 Single-part order: 383822. 040. 2 Mounting bracket with bore Mounting bracket with pin
Weitere Features
Interior separation with locking shelves
Optional: Mounting bracket KMA, locking, Part No. 393822.XX
on request!
12.15
Fax
383822...2
+49- (0) 22 03-96 49-222
382213
13
Inner height: 52 mm
System E4/4
38022 383822
Series 38022 383822 Accessories Interior Separation

2,5 Vertical separator unassembled 382212 382213 13
Option 1: Vertical separator

Vertical separators are used if a vertical subdivision of the e-chain interior is required By standard verticall separators are assembled every other e-chain link Standard separator 382212 for e-chains offers safe stability due to its wide base design, also when used with thick cables or hoses
igus e-chainsystems
assembled
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
52
382213
4 Separator, slotted unassembled assembled 38221 38222 13 2,5
Option 2: Shelves
For applications involving many cables with different diameters. The Shelves can be arranged elevator-shifted with different bottoms within the entire e-chain width Shelf 2210.X can be combined with Separator, slotted 38221, Locking separator 38228, Locking vertical separator 382214, Side plate3822 and Slotted separator 38225
Locking separator unassembled assembled 38228 38229
13 4
Fax
Locking vertical separator unassembled assembled Side plate unassembled assembled 38223 38224 8,5 2,5 Slotted separator unassembled assembled 38225 38226 13 Width X [mm] 18 23 28 Shelf
X X-7 t = 2,5
382214 382215 4 13 10 10 5 5 5 5
10
51147 Cologne
10
igus GmbH
38224
38229
38226
38222
382215
2210.X
Width X [mm] 58 68 73 88 99 124 149
33 38 43 48
12.16
on request!
Detailed information Phone +49- (0) 22 03-96 49-800 Fax +49- (0) 22 03-96 49-222 38022 / 383822 Interior Separation
My Sketches
on request! 38022 383822
12.17
e-band
Series e-band
Special solution - Low wear, low noise
25,5
igus e-chainsystems
Low-abrasion chain links are suitable for cleanroom applications
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
No pin/bore connection Suitable for gliding operation Low-noise Simply press cables in e-band can be extended, shortened and widened at every point Price index iF-Design-Award
Fill weight [kg/m]
3.0 2.5 2.0 1.5 1.0 0.5 FL G 0 0 0.5 1.0 1.5 2.0 2.5 3.0
e-band - split crossbar along the outer radius

Part No. R FLB Ba Bi EB20.025. .0 Bi [mm] Ba [mm] 25 36 R [mm] Bending Radii 045 063* 075* 150* 100* 125* 175* 200*
Fax

0 2.0 4.0 6.0
22 max.
38
25,5 36
*available upon request!
51147 Cologne
igus GmbH
Supplement Part No. with required radius. Example: EB20.025. 045 .0 Bending radii listed above can be combined with every chain width!
Part No. structure
EB20. 025. 045. 0

Color black Bending radius Width Series Order example 2,0 m complete e-chain (indicate chain-lengths or number of links) 1,0 m (40 links) Series EB20.025.045.0 + 1 set mounting brackets EB20.025.12.PZ
12.18
Series e-band
Pitch = 25 mm Links per m = 40 (2 Bnder/m) e-chain length = S/2 + K R H D K 045 162 110 200 063 198 128 250 075 222 140 300 100 272 165 375 125 322 190 450 150 372 215 525 175 422 240 600 200 472 265 675
36
R
e-band
S D S/2
Installation Dimensions
2 x R + 2 x 36 = H+30
25,5

H - 36
The required clearance height is HF = H + 30 mm (with 0,3 kg/m fill weight). Please consult igus if space is particularly restricted.
25 46
EB20.025.2.PZ Fixed end
EB20.025.1.PZ Moving end
Moving end EB20.025.1.PZ
Mounting Brackets
21
25
25
25
25
21
35
EB20.025.2.PZ
One-piece mounting brackets with strain relief tiewrap plates
4,3
8,3/90
Fixed end
For e-chain EB20.025.
Part No. full set with tiewrap plate EB20.025.12.PZ
Dimension A [mm] 26
Dimension B [mm] 36
Additional Features
For more features see link below
www.igus.de/en/EBAND
12.19
Phone +49- (0) 22 03-96 49-800
e-band
Fax-Forms
igus Addresses
12.20
Fax e-chainsystems Free product information

Date: Phone: Fax: +49- (0) 22 03 96 49 - 800 +49- (0) 22 03 96 49 - 222
From:
Phone: Fax:
To: igus GmbH Technical Sales e-chainsystems Spicher Str. 1a 51147 Kln (Porz-Lind)
I would like to receive the following print media catalogs: chainflex special cable sand Polymer Bearings
Over 950 chainflex cables for all applications Listed according to price categories Detailed description of cable assembly
All technical specifications of the igus plain bearing product range Many application examples and calculation assistance More than 9,600 polymer bearing products in one catalog
Please copy, fill in and fax to +49- (0) 22 03-96 49-222 or visit our homepage
www.igus.eu
12.21
Fax | e-chainsystems Fax-Order Fax- Enquiry

Date: Phone: Fax: +49- (0) 22 03 96 49 - 800 +49- (0) 22 03 96 49 - 222
From:
Phone: Fax:
Order No.
page_____________ of _____________pages
Item No.
igus Order No.
Number
Price
We are ordering according to igus general terms of sale. The prices are exclusive of the statutory value-added tax.
Delivery date: 12.22
Signature/stamp www.igus.eu
Fax | e-chainsystems Fax-Order Fax- Enquiry

Date: Phone: Fax: +49- (0) 22 03 96 49 - 800 +49- (0) 22 03 96 49 - 222
From:
Phone: Fax:
Order No.
page_____________ of _____________pages
Item No.
igus Order No.
Number
Price
We are ordering according to igus general terms of sale. The prices are exclusive of the statutory value-added tax.
Delivery date:
Signature/stamp www.igus.eu 12.23
Fax e-chainsystems Harnessing analysis

Date: Phone: Fax: +49- (0) 22 03 96 49 - 800 +49- (0) 22 03 96 49 - 222
From:
Phone: Fax:
e-chain Type
Length
Cable/hose requirements::
Interior separation / Vertical separators

Cable/hose layout within carrier
Cable/Hose End 1
Connector End 1
Union 1
Cable/Hose End 2
Union 2
Connector End 2
12.24
www.igus.eu
Fax e-chainsystems Harnessing analysis

Date: Phone: Fax: +49- (0) 22 03 96 49 - 800 +49- (0) 22 03 96 49 - 222
From:
Phone: Fax:
e-chain Type
Length
Cable/hose requirements::
Interior separation / Vertical separators

Cable/hose layout within carrier
Cable/Hose End 1
Connector End 1
Union 1
Cable/Hose End 2
Union 2
Connector End 2
www.igus.eu
12.25
Fax e-chainsystems Project analysis

Date: Phone: Fax: +49- (0) 22 03 96 49 - 800 +49- (0) 22 03 96 49 - 222
From:
Phone: Fax: Installation Space
Gliding application
Hanging application
Standing application
Side-mounted application
Rotary motion application
Horizontal + vertical
Nested application
Side by side application
Zig-Zag application
Combined motions
Travel S [mm]
Fixed end center of travel yes or [mm] from the center
Construction width Max. width permitted? [mm]
(Type of Application - please mark with a cross)
Guide trough?
HF R
R desired [mm]
Max installation height HF [mm]
BRi HRi
yes. if yes which: Dim.: BRi Dim.: HRi [mm] [mm] [mm]
Assembly point (floor, wall, console, etc.)
[mm]
Span (standard = 2 m)
Environment Dynamics
Speed Cycles/Day
[m/s]
Acceleration Days/Year
[m/s2]
Outer diameter
[mm]
Temperature Special parameters Number
[C]
Humidity
[%]
Dust, dirt, chips
Manufacturer/Type, No.
Conductor/AWG
[mm]
Weight [kg/m]
Bending Radius
Cables/Hoses Further individual components desired:

e-chains / e-tubes chainflex cables/special conduits Guide troughs Strain relief Harnessing On-site assembly Others e-chain e-tube To be openedon both sides Along the outer radius Along the inner radius Special requests
12.26
www.igus.eu
Fax e-chainsystems Project analysis

Date: Phone: Fax: +49- (0) 22 03 96 49 - 800 +49- (0) 22 03 96 49 - 222
From:
Phone: Fax:
To: igus GmbH Technical Sales e-chainsystems Spicher Str. 1a 51147 Kln (Porz-Lind) Installation Space Cables/Hoses Environment Dynamics
(Type of Application - please mark with a cross)
Gliding application
Hanging application
Standing application
Side-mounted application
Rotary motion application
Horizontal + vertical
Nested application
Side by side application
Zig-Zag application
Combined motions
Travel S [mm]
Fixed end center of travel yes or [mm] from the center
Construction width Max. width permitted? [mm]
Guide trough?
HF R
R desired [mm]
Max installation height HF [mm]
BRi HRi
yes. if yes which: Dim.: BRi Dim.: HRi [mm] [mm] [mm]
Assembly point (floor, wall, console, etc.)
[mm]
Span (standard = 2 m)
Speed Cycles/Day
[m/s]
[m/s2]
Outer diameter
[mm]
Temperature Special parameters Number
[C]
Humidity
[%]
Dust, dirt, chips
Conductor/AWG
[mm]
Weight [kg/m]
Bending Radius
Further individual components desired:

www.igus.eu
12.27
Fax Project analysis Zig-Zag application

Date: Phone: Fax: +49- (0) 22 03 96 49 - 800 +49- (0) 22 03 96 49 - 222
From:
Phone: Fax: Zig-Zag application - Installation space
Zig-Zag travel:
Strokes (x4) Connection height (x5) [mm] [mm] x4
Zick-Zack box:
Max. height (x1) Max. length (x3) [mm] [mm]
60
x1
x3
x2 x5 x5 e-chain Series Min. permitted radius
[mm]
Max. additional load
[kg/m]
Dynamics
Speed Cycles/Day
[m/s]
[m/s2]
Outer diameter
[mm]
Cables/Hoses Environment
Temperature
[C]
Humidity
[%]
Special parameters
Number
Conductor/AWG
[mm]
Weight [kg/m]
Bending Radius
Further individual components desired:

12.28
www.igus.eu
Fax Project analysis RBR* application

Date: Phone: Fax:
(*Reverse Bending Radius)
+49- (0) 22 03 96 49 - 800 +49- (0) 22 03 96 49 - 222
From:
Phone: Fax:
To: igus GmbH Technical Sales e-chainsystems Spicher Str. 1a 51147 Kln (Porz-Lind) RBR application - Installation space
[mm] Bending Radius
Side View
3D View [mm] C Outer rotating
h Top View
A
D Inner [mm] [mm] rotating Rotation angle: [/mm]
A B
Speed Cycles/Day
[m/s]
[m/s2]
Outer diameter
Temperature Humidity Dirt/Dust Number [%]
[C]
Kind of ESD Special parameters
(e.g. chips)
Conductor/AWG
[mm]
Weight [kg/m]
Additional :
Guide Trough RBR Material galvanized 1.4404 (316L) Supports/Brackets Cover needed? by igus yes 1.4301 (304) 1.4571 (316Ti) by customer no Drawing/sketch desired by igus? Special requests/notes Drawing/sketch from customer available?
www.igus.eu
12.29
Cables/Hoses
Environment
Dynamics
INFO
igus Terminology index

- E2 medium Series 26/27i/27 12.6 - E2 medium Series 200/240/250 12.4 - E2 medium Series 340/350 12.8 - E4/00 Series 38022 12.12 - E4/00 Series 383822 12.14 C-Profil 1.33 CSA 1.38 Cleanroom 1.36 Clear height 1.28 Coefficient of friction 1.18 et seq. Coefficient of surface friction 1.39 Cold 1.34 Colors (igumid-/igus e-chain ) 1.39

A
Abbreviation 1.4 Abrasion resistance 1.34 Acceleration 1.4 - cross 1.20, 1.23 - for short travels 1.10 Additional load, maximum 1.4, 1.24, 1.25 (graphic) Applications: - "interlocked" 1.4 - combined motion 1.4 - e-chainsystem 1.6 et seq.
- Series E6.52 8.66 et seq. - Series E6.62 8.76 et seq. - Series E6.80 8.88 et seq. - Series E6.80L 8.82 et seq. - Series R6.29 8.46 et seq. - Series R6.40 8.61 et seq. - Series R6.52 8.72 et seq. E4: - E4 kit 7.4 E4.1 - Series E4.21 7.18 et seq. - Series E4.28 7.28 et seq. - Series E4.32 7.42 et seq. - Series E4.42 7.60 et seq. - Series E4.56 7.78 et seq. - Series E4.80 7.96 et seq. - Series 1640 7.114 et seq. - Series 800 7.130 et seq. - Series 840 7.140 et seq. - Series E4.350 7.150 et seq.
- Series RX48 6.70 et seq. - Series RX56 6.76 et seq. E modulus: see Elastic modulus 1.39 e-chain - coefficients of surface friction 1.18 - colors 1.39 - ESD (igumid) 1.35 - gliding application: - inner height 1.4 - inner radius 1.4 - inner width 1.4 - link height 1.4 - material data 1.39 - medium 1.12 et seq. - noise optimized 1.11 - outer radius 1.4 - outer width 1.4 - projecting length 1.4 - reverse 1.17 - large 1.14 et seq. - small 1.12 et seq. - standard supply 1.27 - principle 1.17 e-chain pitch 1.4 e-chain length 1.4 et seq. e-chain separation 1.28 e-chainsystem 1.3, 1.6 et seq. - applications 1.6 et seq. - assembled 1.41 et seqq. - hanging (graphic) 1.21 - readychain 1.41 et seqq. - requirement 1.3 - standing (graphic) 1.21 Elastic modulus (E modulus) 1.39 Electric round cables 1.30 Electrostatic discharge (ESD) 1.35, 1.38 Elongation at break 1.39 Energy chain system: see e-chainsystem Energy chain: see e-chain, etc. Energy efficiency, 9.81 ESD (Electrostatic Discharge) 1.35, 1.38 e-tube 1.10, 1.37
- gliding 1.4 - hanging 1.4, 1.20 et seq. - horizontal 1.4 - installation design "zigzag" 1.21 - pictograms 1.4 - readychain 1.41 et seqq. - short travels 1.8 et seqq. - side-mounted 1.4 et seq., 1.24 et seq. - turned (90 C) 1.24 et seq. - vertical hanging 1.4, 1.20 et seqq. - vertical standing 1.4, 1.22 et seq. - unsupported 1.8 et seqq. Assembly 1.42 ATEX 1.35, 1.38 autoglide 9.90 et seq.
Combined motion 1.4 Coolant, resistance to 1.37 Corkscrewing effect 1.30 Critical sag 1.8 Crossbar 1.31 CSA 1.38
D
DESINA 1.38 Dielectric strength 1.39 Dimension units (abbreviations) 1.4 Dirt 1.37
E4/light - Series 14040/14140/18840 7.164 et seq. - Series 14240/14340 7.182 et seq. - Series 145501465019050 7.200 et seq. - Series 15050/15150/19850 7.216 et seq. - Series 15250/15350 7.234 et seq.
E
E1 - Series E1.10/E1.17/E1.18/E1.20 3.64 E2: E2 micro - Series B07 5.42 et seq. - Series B09 5.66 et seq. - Series 03 5.12 et seq. - Series 04 5.18 et seq. - Series 045 5.24 et seq. - Series 05 5.30 et seq. - Series 06 5.36 et seq. - Series 074 5.48 et seq. - Series 094 5.54 et seq. - Series 08 5.60 et seq. E2 mini - Series B15i/B15 5.112 et seq. - Series B17 5.120 et seq. - Series F17 5.126 et seq. - Series 10 5.80 et seq. - Series 11.031 5.88 et seq.
E4/00 - Series 220/R760 7.256 et seq. - Series 280/290/R770 7.264 et seq. - Series 380/390/R780 7.274 et seq. - Series 400/410/R880 7.284 et seq. - Series 600/601/R608 7.297 et seq. - Series 640 7.302 et seq. E4/4 - Series 2828/2928 7.318 et seq. - Series 3838/3938 7.330 et seq. - Series 4040/4140 7.342 et seq. - Series 4040HD 7.354 et seq. - Series 5050/5150 7.362 et seq. - Series 5050HD 7.374 et seq. E6 s. E3/T3/E6 easy chain 3.0 - Series E03 3.6 et seq. - Series E04 3.10 et seq. - Series E045/Z045 3.14 et seq. - Series E06/Z06 3.20 et seq. - Series E065/Z065 3.24 et seq. - Series E08/Z08 3.28 et seq. - Series E14/Z14 3.32 et seq. - Series E16/Z16 3.42 et seq. - Series E26/Z26 3.46 et seq. - Series E200/Z200 3.36 et seq. - Series E300/Z300 3.52 et seq. easy triflex 2.30 - Series E322/E333 2.36 et seq. e-tubes - Series R48 6.26 et seq. - Series R58 6.34 et seq. - Series R68 6.42 et seq. - Series R117/R118 6.6 et seq. - Series R157/R158 6.12 et seq. - Series R167/R168 6.20 et seq. - Series RX32 6.58 et seq. - Series RX40 6.64 et seq.
B
Ball indentation hardness 1.39 Bend (FLB) 1.4, 1.8 et seqq., 1.12 et seqq. Bending radius, reversed 1.4, 1.26, 1.29
C
C profile 1.33 Cable 1.20, 1.22, 1.25, 1.28 et seqq. Cable system 1.28 et seqq. - bending radius R 1.29 - diameter 1.28 - general rules in e-chains 1.28 - round 1.29 - separation 1.29 Calculation of the chain lengths 1.5 CE 1.38 CEI 1.38 Certificate 1.38 Chain: see e-chain

F
Filling 1.28 et seqq.; s.a. 1.20 et seq. - bending radius R 1.4, 1.29 - regulations 1.29 - strain relief 1.31 Filling weight 1.12 Fire resistance / flammability (igumid: G / TE / GE / NB) 1.34 Fixed end 1.5 - at the center of travel 1.17 et seq. Flat cable 1.31 Formulas 1.4 et seq. Fraunhofer Institute of Production Technology and Automation (IPA) 1.36, 1.38
- Series 11.080 5.94 et seq. - Series 11.1/11.2 5.100 et seq. - Series 14 5.106 et seq. E2/000 - Series 255 5.266 - Series 1400/1450/1480/1500 5.142 et seq. - Series 2400/2450/2480/2500 5.160 et seq. - Series 2600/2650/2680/2700 5.182 et seq. - Series 3400/3450/3480/3500 5.204 et seq. E3/T3/E6 allgemein 8.2 E3 - Series E3.10 8.10 et seq. - Series E3.15 8.14 et seq. - Series E3.22 8.18 et seq. E6 - Series E6.29 8.40 et seq. - Series E6.35 8.50 et seq. - Series E6.40 8.56 et seq.
chainfix 1.32 et seq. chainflex 1.32, 1.43 Chains - calculation 1.5 - length - tiewrap plate 1.33 - turned (90 C) 1.24 et seq. - unsupported 1.4 Chemical resistance: see Stability, chemical Chips 1.37 Circular movement 1.4, 1.26 et seq. - twisterchain 1.26 - with "RBR" (reverse bending radius) 1.26 - with standard e-chain 1.26 Clamp (chainfix) 1.33 Classic-Series - e-band 12.18
G
Gliding rail.17 et seq. Gliding: - application 1.16 et seq. - long travels 1.16 et seqq. guidelok - horizontal 9.96
12.30
igus Terminology index

- vertikal 9.98 Guiding trough 1.10 Guide trough 1.18 et seq., 1.27 - height 1.4 - width 1.4 - for gliding application 1.17 - for unsupported applications 1.10 - rigid 1.22, 1.25 - vertical standing 1.22 et seq. Moving end, reduced 1.17 Multiband chain 1.7 - tensile test 1.39 Stroke height 1.11 et seq., 1.21 et seqq. Support (without) 1.4, 1.10, 1.22 Support 1.10 Support Tray 1.10, 9.70 Vertical standing 1.22 et seq.
W
Wear 1.18 Weathering 1.34
H
Hanging application 1.20 et seq. Heat 1.34 Height, clearance 1.28 Hose 1.20, 1.22, 1.25, 1.28 et seqq. - bending radius R 1.29 - general rules in e-chain 1.28
N
Noise level 1.11 Noise optimized chain 1.11 Nominal installation height 1.5
T
T3 - Series T3.29 8.28 et seq. Technical data: - vertical hanging 1.20 - vertical standing 1.22 Technical environment 1.34 et seqq. - ATEX 1.35, 1.38 - Cleanroom and ESD 1.36 - igumid ESD 1.35 et seq. - igumid G 1.34 - igumid NB 1.34 - IPA 1.36, 1.38 - particle abrasion 1.36 - PTB (Physikalisch-Technische Bundesanstalt), 1.35 Test laboratory: see Laboratory Thermal conductivity 1.39 Tiewrap plate 1.33 Travel 1.12 et seqq. - (long travels) 1.16 et seqq. - general data - gliding 1.16 et seqq. - half 1.4 - long 1.16 et seqq. - short 1.8 et seqq. Travel frequency 1.8 Travel speed 1.4, 1.8, 1.15 triflex 2.42 et seq. - Series 332/333/352/353 2.48 triflex R 2.4 et seq. - Designing / Filling 2.26 - Installation service 2.28 - Series TRC 2.12 - Series TRE 2.14 - Series TRL 2.16 - Accessories 2.18 - Universal module 2.22 - Accessories 2.24 TV 1.38 twisterchain 1.26
Y
Yield stress 1.39
Z
Zigzag (motion) 1.21 zipper 4.0 et seq. - e-tube R07 4.28 et seq. - e-tube R09 4.32 et seq. - e-tube R15 4.36 et seq. - e-tube R17 4.42 et seq. - Series 07 4.10 et seq. - Series 09 4.14 et seq. - Series 15 4.18 et seq. - Series 17 4.24 et seq. - Series 047 4.6 et seq.
P
P4 9.82 Particle abrasion 1.36 Physikalisch-Technische Bundesanstalt (PTB), (Federal Physical and Technical Institute of Germany) 1.35 Pictograms 1.4 Planning 1.16, 1.21, 1.43 Plastic gliding rail 1.18 PMA 11.1 PMAFIX 11.8 PMAFLEX 11.4 Pneumatic hose 1.31 Pretension (camber) 1.5 - hanging application 1.20 Projecting length 1.4, 1.10, 1.17 PTB (Physikalisch-Technische Bundesanstalt) (Federal Physical and Technical Institute of Germany) 1.35
- hydraulics 1.31 - pneumatics 1.31 Hydraulic hose 1.31
I
iF Design Award 1.38 igumid 1.38 et seq. - colors 1.39 - ESD 1.35, 1.39 - G 1.34, 1.39 - GE 1.34, 1.39 - NB 1.34, 1.39 - special solution 1.39 - TE 1.39 Impact strength 1.39 Installation - "zigzag" 1.21 - circular movement 1.26 et seq. - hanging 1.20 et seq. - height, nominal (H) 1.5 - height, required (HF) 1.5 - space 1.3, 1.13 - standing 1.22 et seq. - turned (90 C) 1.24 et seq. - type 1.5 - vertical hanging 1.20 Installation height, required 1.5 Interbus 1.38 Interior separation (shelving) 1.29 IPA 1.34, 1.38 ISO 9001 1.38
R
Radiation resistance 1.34 RAL numbers 1.39 RBR (reverse bending radius) 1.26 - order example 1.27 readychain 1.41 et seqq. red dot2.105, 6.53 Reduced moving end 1.17 Reverse bending radius: 1.4, 1.26, 1.29 Reverse chain 1.17 rol e-chain 9.86, 1.16 Roller energy chain 9.86, 1.16 Rollclip 1.31 Rotation angle 1.4 Round cables, electric 1.30
L
Laboratory 1.3, 1.42 Lateral acceleration 1.11 et seq. Lateral expansion 1.31 LBT-flizz 9.100 levichain 9.112 Load, alternation of 1.15, 1.29 Load-bearing surface 1.10 Load chart 1.12 et seqq. Lower run 1.17
S
Sag, critical 1.8 Service life 1.10, 1.19 Shelf 1.29 Side-mounted application 1.24 Space reserve 1.28 et seq. Spacers 1.25 snapchain - Series TE14/TZ14/TE26/TZ26 3.68 Stability classes 1.40 Stability, chemical 1.40 - of igumid G 1.37 Standards 1.38 Standing installation 1.22 Straight (FLG) 1.8, 1.10, 1.12 Strain - push-pull forces 1.34 - relief 1.32 - relief separator 1.33
U
UL class 1.38 Unsupported 1.8 et seqq. - definition 1.8 - length 1.8 et seqq. - noise optimized 1.11 - short travels 1.8 et seqq. - straight FLG 1.8, 1.10, 1.12 - with bend FLB 1.8, 1.13, 1.15 Unsupported applications 1.8 et seqq. Unsupported length, definition 1.8 Upper run 1.12 et seqq., 1.17
M
Material data 1.39 Maximum additional load 1.4, 1.24, 1.25 (graphic) Measured values, background noise corrected 1.11 Modular design 1.21 Motion, combined 1.4 Mounting bracket 1.8 et seqq.
V
Vacuum 1.34, 1.37 VDE 1.38 Vertical hanging 1.20 et seq.
12.31
Selection guide Designing e-chains
1 2 3 4
Dimensioning e-chains
Determine the size of the e-chain based on the specified installation space of your machine and/or of the selected filling (such as the number of cables/outer diameter of cable).
Ba Bi
Determine fill weight

Determine fill weight of (cables and/or media hoses) in [kg/m] using chainflex Quick Selectionor manufacturer specification.
kg
[m]
Determine length of travel

Compare the fill weight calculated in (point ) to the maximum fill weight
[m]
of the selected e-chain and check suitability for "unsupported application".
Unsupported length
The maximum unsupported length initially depends on the fill weight and the e-chain selected. At the same time, there are three different levels of unsupported length: Application FLB - Permitted Sag FLG - Recommended Range of
6.0 4.0 2.0 1.5 1.0 0.5 0 0 0.5 1 0 1 2 FLG
1 2 3
Critical Sag: Should never be operative installation! Twice
the value of the unsupported length determines the maximum travel in the "unsupported" type of operation. For evaluation the weight of the cables to be carried must be known, then an exact evaluation can be made using a diagram on the introductory page of the selected product. You will find the values for FLG and FLB in table form on the following pages of this chapter and for each Series in the catalog. They are necessary for: Finding the fill weight and length of travel for the appropriate e-chain Identifying the maximum load of the e-chain used.
1.5 2 2.5 3 4 5
If there is suitability for "unsupported straight", then the selection follows the following criteria:
Opening Principle - The quick selection gives you an overview of the type offilling potential of the e-chain.
The following options are available if there is no possibility of self-supporting e-chain application:
You can choose the next and more stable e-chain, that can be operated "unsupported".
5 6 7 8 9
12.32
A
or
R
Determine the possible Bending Radius R [mm] of the e-chain with respect to the cable diameter.
You can design your application to be "gliding".
You can contact us directly or fax us your Interior separation is possible with
e-chain requests! We will respond immediately!
e-chain Part No: ________ . _______ . ________ ._____ The price index gives you the possibility of making price comparisons of similar sizes within the igus range Low Medium Highest Alternative e-chain-dimensions: hi: ________ Bi: ________ ha: _________ Ba: _________ Fill weight: ______________________________________ kg/m Length of travel: ____________________________________ m Your Phone: ____________________________________________ Additional criteria - for the appropriate selection of your e-chains such as pitch, permissible temperatures etc. are available under quick selection. Your Fax: ____________________________________________ Phone Fax Internet (+49) 0 22 03 - 96 49-0 (+49) 0 22 03 - 96 49-222 www.igus.de/en/finder
hi ha
FLB
My Sketches
12.33
igus worldwide
igus ofces igus distributors 1igus offices Germany igus GmbH Spicher Str. 1a 51147 Cologne (Porz-Lind) P.O.Box 90 61 23 51127 Cologne Phone +49-22 03-96 49-0 Fax +49-22 03-96 49-2 22 info@igus.de, www.igus.de 2 Australia Treotham Automation Pty. Ltd. Unit 36, 9 Powells Road, Brookvale NSW 2100 Phone +61-2-99 07 17 88 Fax +61-2-99 07 17 78 info@treotham.com.au 3 Austria igus Polymer Innovationen GmbH Ort 55 4843 Ampwang Phone +43-76 75-40 05-0 Fax +43-76 75-32 03 igus-austria@igus.at 4 Argentinia Borimport S.R.L. Guevara 275 (C1427BRE) Capital Federal Buenos Aires - Argentina Phone +54-11-4556-1000 Fax +54-11-4556-1000 Mobil (011) 15-5261-7545 igus@borimport.com 5 Belarus STS Stromtehservis 16-554, Ul. Sharangovicha Minsk, 220018 Phone +375 17 313 4513 Fax +375 17 313 4514 common@strom-ts.com 5 Belarus COOO Hennlich Charkovskaya Str. 90-8 Minsk, 220015 Phone +375 17 207-3926 Fax +375 17 207-3921 info@hennlich.by 6 Belgium/Luxembourg igus B.V.B.A. Kolonel Begaultlaan 75 3012 Wilsele Phone +32-16-31 44 31 Fax +32-16-31 44 39 info@igus.be 7 Brasilia igus do Brasil Ltda. Av. Eng. Alberto de Zagottis 655 Santo Amaro 04675-085 So Paulo - SP Phone +55-11-35 31 44 87 Fax +55-11-35 31 44 88 vendas@igus.com.br 8 Bulgaria 8 Bulgaria Hennlich OOD, BG 4000 Plovdiv Konstantin Velichkov, 69, Et. 3 Phone +359-32-511 326 Fax +359-32-621 929 ofce@hennlich.bg 9 Canada igus Ofce Canada 201 Millway Ave. UNIT 25 Concord Ontario L4K 5K8 Phone +1-905-760 84 48 Fax +1-905-760 86 88 webmaster@igus.com 10 Chile Vendortec San Martn # 2097 Maip Santiago Phone +56-2-710 58 25 ventas@vendortec.cl 11 China igus Shanghai Co., Ltd. No. 28, Jiatai Road, Waigaoqiao Free Trade Zone Shanghai 200131, P.R.C. Phone +86-21-51 30 31 00 Fax +86-21-51 30 32 00 master@igus.com.cn 11 China South igus China Guangzhou ofce Room 2306, West Tower, Yangcheng International Commercial Center, Tiyu, East Road, Guangzhou 510620, P.R.C. Phone +86-20-38 87 17 26 Fax +86-20-38 87 17 68 guangzhou@igus.com.cn 12 Columbia Colsein Ltda Calle 82 # 548 Bogota Phone +57 61 08 448-121 mercadeo@colsein.com.co 13 Costa Rica Enesa Equipos Neumaticos S.A. Del Colegio Marista 100 este, 200 sur, 25 este Urbanizacion Ciruelas Alajuela, Costa Rica Phone +506-2440-2393 Fax +506-2440-2393 equiposneumaticos@ enesa.net 14 Croatia Hennlich, Industrijska d. o. o. Franje Wla 4 10000 Zagreb Phone +385-1-3 87 43 34 Fax +385-1-3 87 43 36 hennlich@hennlich.hr 15 Czech Republic 21 Greece e-chains Chrismotor s.a. 71, Sp. Patsi str. 118 55 Athens Phone +30-210-34 25 574 Fax +30-210-34 25 595 info@chrismotor.gr 21 Greece Bearings 16 Denmark igus ApS Postboks 243 8800 Viborg Phone +45-86-60 33 73 Fax +45-86-60 32 73 info@igus.dk 16 Denmark e-chains Solar AS Industrievej Vest 43 6600 Vejen Phone +45-76-96 12 00 Fax +45-75-36 47 59 solar@solar.dk 17 Ecuador Ecuainsetec El Zurriago E9-32 y el Vengador Quito Phone +593-2-2253-757 Fax +593-2-2461-833 infouio@ecuainsetec.com.ec 18 Egypt Fedicom Trading Fayed Sami & Co. 12, El Mahaad El Swissri St., Flat 10 2nd Floor-Zamalek Cairo A.R of Egypt Phone +202-2736 25 37 Fax +202-2736 31 96 mohamed.fayed@fedicom.com 22 Hong Kong Sky Top Enterprises Ltd. Room 1707, Block C; Wah Tat Ind Centre; Wah Sing Street; Kwai Chung; Hong Kong Phone +852-22 43 42 78 Fax +852-22 43 42 79 skytop@ctimail.com 23 Hungary igus Hungria Kft. Mogyordi u.32. 1149 Budapest Phone +36-1-306-64 86 Fax +36-1-431-03 74 info@igus.hu 23 Hungary Tech-Con Kft. Vs utca 9-11 1133 Budapest Phone +36-1-412 41 61 Fax +36-1-412 41 71 tech-con@tech-con.hu 24 India 31 Latvia INPAP Katrinas Str. 16 Phone +371-750 94 04 Fax +371-750 94 03 ofce@inpap.lv 32 Lebanon Mecanix Shops Gebran Sa Charles Helou Avenue Beirut Phone +961 1 486 701 Fax +961 1 490 929 mecanix@dm.net.lb 33 Lithuania Hitech UAB Terminalo g. 3 54469 Biruliskiu k. Kauno raj. Phone +370 37 323271 Fax +370 37 203273 info@hitech.lt 34 Malaysia igus Malaysia Sdn Bhd No. 19-1, Jalan PJU 1/3F Sunway Mas Commercial Centre 47301 Petaling Jaya Selangor D.E. Phone +603-7880 5475 Fax +603-7880 5479 awong@igus.de 34 Malaysia Automation Industry & Systems (M) SDN.BHD. 50, Lorong Nagasari 11, Taman Nagasari 13600 Prai, Penang Phone +60-4-390 56 07 Fax +60-4-399 73 27 autoind@po.jaring.my 35 Morocco AFIT 5, Rue Amir Abdelkader 20300 Casablanca Phone +212 522 63 37 69 Fax +212 522 61 83 51 fmarquez@igus.com 36 Mexico igus Mxico S. de R.L. de C.V. Boulevard Aeropuerto 160 Int. 135 Col. Corredor Industrial Toluca-Lerma Toluca, C.P. 52004 Phone +52-728-284-31 85 Fax +52-728-284-31 87 fmarquez@igus.com 37 Netherlands igus Nederland Sterrenbergweg 9 3769 BS Soesterberg Phone +31-346-35 39 32 Fax +31-346-35 38 49 igus.nl@igus.de 37 Netherlands Bearings Elcee Holland BV Kamerlingh Onnesweg 28 NL-3316 GL Dordrecht Phone +31-78-6544777 Fax +31-78-6544733 info@elcee.nl
igus (India) Pvt. Ltd. 36/1, Sy No. 17/3 Euro School Road, Dodda Nekkundi Industrial Area, - 2nd Stage Mahadevapura Post Bangalore 560048 Phone +91-80-39 12 78 00 18 Egypt Fax +91-80-39 12 78 02 IEE International Company info@igus.in for Electrical Engineering 2nd oor, 25 Orabi St 25 Indonesia Down Town, Cairo Pt. Energi Canggih Phone +202-25 76 73 70 Indonesia Fax +202-25 76 73 75 Kelapa Gading Selatan anas@iee-egypt.com BJ 08 / 14 Gading Serpong 19 Finland Tangerang 15810 Phone +62-21-547 43 64 SKS Mekaniikka Oy Fax +62-21-547 43 65 Martinkylntie 50 jakarta@energicanggih.com 01720 Vantaa Phone +358-20-764 65 22 Fax +358-20-764 68 24 26 Iran mekaniikka@sks. Tameen Ehtiajat Fani Tehran (TAF CO.) 19 Finland chainex 72, Iranshar Ave., Unit 5 15816 Tehran, Iran SKS Automaatio Oy Phone +98-21-8831 78 51 Martinkylntie 50 Fax +98-21-8882 02 68 01720 Vantaa info@taf-co.com Phone +358-20-764 6748 Fax +358-20-764 6820 automaatio@sks. 27 Ireland 20 France igus SARL 49, avenue des Ppinires Parc Mdicis 94260 Fresnes Phone +33-1-49 84 04 04 Fax +33-1-49 84 03 94 info@igus.fr igus Ireland Fitzwilliam Business Centre 26 Upper Pembroke Street Dublin 2 Phone +353 1 6373921 Fax +353 1 6620365 sales@igus.ie 28 Israel Conlog LTD P.O. Box 35 71 Petach Tikva 49134 Phone +972-3-926 95 95 Fax +972-3-923 33 67 conlog@conlog.co.il 29 Italy
igus S.r.l. Via delle Rovedine, 4 Hennlich Industrietechnik J. & E. Papadopoulos S.A. 23899 Robbiate (LC) Atlas Technik EOOD spol. s r.o., o.z. Lin-tech Phone +39-039 5906.1 23, Retsina Street BG-1612 Soa eskolipsk 9 Fax +39-039 5906.222 185 45 Piraeus PK 51 41201 Litomice igusitalia@igus.it Phone +30-210-4113133 Phone +359-885-23 25 95 Phone Chains Fax +30-210-4116781 +359-897-98 16 69 +420-416-71 13 32 sales@papadopoulos-sa.com 30 Japan Fax +359-2-859 76 81 Phone Bearings al_popoff@techno-link.com igus k.k. +420-416-71 13 39 Arcacentral 7F, 1-2-1 Kinshi, Fax +420-416-71 19 99 Sumida-ku Tokyo JAPAN lin-tech@hennlich.cz Zip 130-0013 Phone +81 3 58 19 20 30 Fax +81 3 58 19 20 55 info@igus.co.jp
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39 54 9 63 20 43 43 53 58 35 35 13 40 64 12 17 41 7 10 4 51 35 27 61 27 37 6 16 42
19 31 33 5 62 45
15 23 49 47 55 3 50 44 8 29 14 21 59 32 18 28 46 60 24 57 31 34 48 25 11 22 26 11 56
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38 New Zealand Automation Equipment Ltd. 26 Tawn Place PO Box 5656 Hamilton Phone +64-7-849 02 81 Fax +64-7-849 24 22 sales@autoequip.co.nz 39 Norway/Iceland ASI Automatikk AS Ingv. Ludvigsensgate 23 3007 Drammen Phone +47-32-82 92 90 Fax +47-32-82 92 98 info@asiautomatikk.no 40 Panama Automatizaciones Industriales, S.A. Via principal a 300 Mts del Centro Comercial Los Pueblos Phone +507-399-7728/29 Fax +507-393-1155 mschossow@automatizacionesindustriales.com 41 Peru Profaco S.A.C. Calle San Lorenzo 300 Surquillo Lima 34 Per Phone +51-1-241 43 70 +51-1-242 52 95 Fax +51-1-242 86 08 ventas@profaco.com 42 Poland igus Sp zo.o ul. Parowcwa 10 b 02-445 Warszawa Phone +48-22-863 57 70 Fax +48-22-863 61 69 info@igus.pl 43 Portugal igus Lda. R. Eng. Ezequiel Campos, 239 4100-231 Porto Phone +351-22-610 90 00 Fax +351-22-832 83 21 info@igus.pt 44 Romania TechCon Industry SRL Calea Crangasi nr. 60 060346 Bucuresti Phone +40-21-2219-640 Fax +40-21-2219-766 automatizari@meteor.ro 44 Romania Hennlich SRL Str. Patria, Nr17 310106 Arad Phone +40-257-21 11 19 Fax +40-257-21 10 21 igus@hennlich.ro
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45 Russia Eka-Service Kompani 1-aja Dubrowskaja, 2A, k. 35 109044 Moskau Phone +7-495-632 66 23 Fax +7-495-677 17 78 info@ekaservice.ru 45 Russia Barti OOO p/b 333 194358 St. Petersburg Phone +7-812-972 49 14 Fax +7-812-448 38 28 barti@barti.ru 45 Russia OOO Hennlich Vagzhanosvkiy pereulok 9, ofce 404 170100 Tver Phone +7-4822 49 37 82 Fax +7-4822 49 37 82 hennlich@hennlich.ru 46 Saudi Arabia AFI Khalaf Bin Hesham Street Box 9998 31423 Dammam Phone +966 3 87 400 33 Fax +966 3 84 700 77 marketing@a.com.sa 47 Serbia Hennlich doo Beograd Ul. S. Markovica 3/4 11400 Mladenovac Phone +381-11 39 43 414 Fax +381-11 39 43 412 ofce@hennlich.rs
50 Slovenia Hennlich, d. o. o. Industrijska tehnika Podnart 33 SI-4244 Podnart Phone +386-4-532 06 10 Fax +386-4-532 06 20 info@hennlich.si 51 South Africa igus Pty. Ltd. Unit 14, Heron Park 80 Corobrik Road PO Box 4214 4017 Riverhorse Valley Phone +27-31-569 6633 Fax +27-31-569 6636 sales.sa@igus.de 52 South Korea igus Korea Co. Ltd. 25BL 13LT Namdong Ind. Complex 446-11 Nonhyundong, Namdonggu Incheon City, 405-300 Phone +82-32-821 29 11 Fax +82-32-821 29 13 sales-korea@igus.de 53 Spain igus S.L. C/ Llobatona, 6 Polgono Noi del Sucre 08840 Viladecans Barcelona Phone +34-936-473 950 Fax +34-936-473 951 igus.es@igus.es 54 Sweden
55 Switzerland igus Schweiz GmbH Industriestr. 11 4623 Neuendorf Phone +41-62-38 89 797 Fax +41-62-38 89 799 info@igus.ch 56 Taiwan igus Taiwan Company Ltd. 5F, No. 35, 24th Road Taichung Industrial Park Taichung 40850 Phone +886-4-23 58-1000 Fax +886-4-23 58-1100 igus-taiwan@igus.com.tw 57 Thailand Autoexible Engineering Co., Ltd. 111 Soi. Sukhumvit, 62/1 Bangjak, Phakanong Bangkok 10260 Phone +66-2-311 21 11 Fax +66-2-332 79 00 kwanchai@autoexible.com 58 Tunesia BOUDRANT 53, Avenue de Carthage 1000 Tunis Tunisia Phone +216 71 34 02 44 Fax +216 71 34 89 10 info@boudrant.com.tn 59 Turkey HIDREL Hidrolik Elemanlar Sanayi ve Ticaret A.S. Percemli Sk. No. 7 Tnel Mevkii 80000 Karaky / Istanbul Phone +90-212-249 48 81 Fax +90-212-292 08 50 info@hidrel.com.tr 60 United Arab Emirates Unigroup (FZE) 1st oor Rasana Building M602 Sharjah Airport Free zone Sharjah Phone +971 6 55 78 386 Fax +971 6 55 78 387 automation@unigroup.ae
60 United Arab Emirates Power & Technology Trd. Co. P.O. Box 33372 Sharjah Phone +971 6 54 21 300 Fax +971 6 54 23 700 sales@powertech.ae 61 United Kingdom igus UK Ltd. 51A Caswell Road Brackmills Northampton NN4 7PW Phone +44-1604-67 72 40 Fax Chain +44-01604 67 72 42 Fax Bearing +44-01604 67 72 45 sales@igus.co.uk 62 Ukraine Cominpro Ltd. Romena Rollana 12, Ofce 220 61058 Kharkov Phone +38-057 717 49 14 Fax +38-057 717 49 14 cominpro@gmail.com 62 Ukraine Hennlich Ukraine LLC (HQ) Kramatorska Street 15 84100 Slovyansk City, Donetsky Region Phone +38-06262-335 40 hennlich@hennlich.com.ua 63 USA igus inc. 50 N. Broadway P.O. Box 14349 East Providence, RI 02914 Phone +1-401-438 22 00 Fax +1-401-438 72 70 webmaster@igus.com 64 Venezuela Neumatica Rotonda C.A. Prolong Av. Michelena C.C. Atlas Locales B-10 y B-11 Valencia, Edo. Carabobo Phone +58-241-832.64.64 +58-241-832.32.50 +58-241-838.88.19 Fax +58-241-832.62.83 ventas@neumaticar.com
igus ab Knut Pls vg 8 256 69 Helsingborg 48 Singapore HQ ASEAN Phone +46-42-32 92 70 igus Singapore Pte Ltd. Fax +46-42-21 15 85 info@igusab.se 15 Shaw Road, #03-02 Singapore 367953 Phone +65-64 87 14 11 54 Sweden e-chains Fax +65-64 87 15 11 OEM Automatic AB Malaysia-Hotline +60-12Box 1011 Dalagatan 4 709 30 41 573 28 Trans Thailand-Hotline +66-9Phone +46-75-2424100 160 73 69 Fax +46-75-2424159 asia-sales@igus.de info@aut.oem.se 49 Slovakia 54 Sweden Bearings Hennlich Industrietechnik Colly Components AB s.r.o. P.O. Box 76 Miletiova 16 164 94 Kista SK-821 08 Bratislava Phone +46-8-7030100 Phone +421-2-50 20 25 04 Fax +46-8-7039841 Fax +421-2-50 20 25 20 info@me.colly.se technik@hennlich.sk
Issue August 8th 2011
Stand: 12.03.2009 EK+GL

Igus Energy Chain Catalog

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e-chain... ... .

Selection of an igus e-chain for unsupported applications

.eu...e-chainsystems ...9.2011...plastics for longer life ...

Select size and style from page 1.1

Online shopping 24h! www.igus.eu/24

Calculate fill weight kg/m

Check fill weight against desired length of travel

FLG / FLB [m]

Online product finder www.igus.eu/en/finder

Frequently used symbols

Frequently used terms

Price index category

Design and calculation aids, applications, diagrams

Multi-axis e-chains for robotic or 3D movements

Low-priced, easy to fill e-chains

Zip-open, easy to fill e-chains and e-tubes

Allrounder e-chains and e-tubes, snap-open*, micro, mini, medium sizes

Dirt- and debris protection, snap-open e-tubes

Universal E4 modular kit, e-chains and e-tubes for all applications

Cleanroom e-chains and e-tubes, low noise, low vibration

Guide troughs and special solutions for long travel applications

Strain reliefs... clamps, tiewrap plates, clips, etc.

Older products, terminology index, igus addresses

From stock. Delivery time 24h* or today or on request.

No minimum order value! No surchages!

"7 to 8 plus Saturday" service

Do you have any questions?

/24h /80.000 /9001.2008

igus e-chains are lifelines to automated systems

The award-winning igus e-chainsystems are certified and tested

Assembled to your exact requirements. Delivered in 1-3 days! page 7.1

10% min 2 mm D1+D2 > 1,2 x hi D1 D2 d1 d2 10% min. 10% min. 1 mm 1 mm

Crossbars aluminium, narrow

Crossbars aluminium, wide

igus Series E4.56 igus product

Proven toughness - strength testing in the igus laboratory

Matching accessories for your igus e-chainsystems

Find a video online www.igus.de/SALU_Film

chainflex lasts. Or your money back.

readychain harnessed e-chainsystems are listed from page 1.41

Delivery time: 3 days

Delivery time: 3-5 days Figure left: "Premium" readychain

Find a video online www.igus.eu/RC_movie

Delivery time: 10 days

Find a video online www.igus.de/testlab

igus ESD-tests in the production line

Electronic check and archiving for every chain production run

Cables are also tested for torsion properties

Noise level test inside an igus acoustic cell

Quick and reliable. igus delivery service.

Request order tracking here: www.igus.de/en/i-net

Delivery time 3-5 work days

Delivery time 10 work days

Simple prefabricated systems

Complex prefabricated systems

For example: One e-chain link, 6 m of e-chain, 3 strain-relief elements

he igus story T from 1964 to now

1971 First e-chain (series 20)

1979 First e-chain catalog, 2 pages

1980 First Polymer Bearings catalog, 8 pages

Today: Automated plastic production

1989 First chainexcable CF1

1991 xigus 1.0 electronic catalog

1995 readychain, with the slogan ChainCable Guarantee