When it comes to High Tensile Hexagon Head Bolts, Screws and Nuts, insist on "UNILOK".

Here's why:
"UNILOK" High Tensile Hex Head Bolts and Nuts are used in a wide range of applications in industries ranging from automotive and farm equipment to structural, machine building and electrical industries. Their special design and properties offer several benefits especially to the economy minded user.

Special Features

Forged Heads: in contrast to conventional machined bolts. Machining cuts metal fibres, breaks fibre flow lines and creates planes of weakness at stress points. Controlled forging forms uniform grain flow with unbroken fibre flow lines; makes heads stronger; prevents fatigue failure in the vital fillet area. Controlled Under-Head Fillet: Provides smooth transition in the area from head to shank; reduces stress concentrations; improves fatigue life.

"UNILOK" High Tensile Hex Nuts are forged and dimensions are held to precision grade to ensure smooth assembly with "UNILOK" High Tensile Hex Head Bolts. In addition, heat treatment is tailored to suit the chemistry of every lot of steel. This imparts optimum mechanical properties to ensure that correct tightening torques can be applied to fulfil design requirements.

Threads are rolled, not cut or ground. Rolled threads are more uniform and have closer tolerances. Contour following flow lines eliminate planes of weakness and improve fatigue strength
Dimensional Tolerances:

Rolled Threads:

are held to precision grade to give maximum cross-section area and ensure smooth assembly.
Heat treated in controlled atmosphere to achieve maximum strength and toughness.

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Heat Treatment:

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"UNILOK" Advantage
IPC : In-PlaceCost of fasteners.
When selecting a fastener for a particular application, it should be realized that the fastener cost is often secondary. More important is the cost of the assembled joint. These assembly costs include the cost of producing the holes, assembly time required and the cost of the fasteners. Fasteners itself represent less than 5% of the in-place or assembled cost. The assembly function involves almost every department in a manufacturing industry, and the operations involved are as shown in the figure. To reduce this in-place-cost, it is therefore, obvious that in a given joint, either the number of bolts used should be reduced, or diameters of the bolts used should be reduced. This is possible by selecting smaller size fasteners with higher tensile strengths. The added advantage will be a lighter and smaller assembly. Table alongside gives comparative strengths of High Tensile Bolts and Ordinary M.S. Bolts. It is obvious from the above table that the High Tensile Bolt of Property Class 10.9 is approx. 4 times stronger than an Ordinary M.S. Bolts of Property Class 4.6. This extra strength of High Tensile Bolts can be used to upgrade an assembled joint from a low tensile one to a high tensile one and gain all the advantages. "UNILOK" High Tensile Hex Head Bolts and Nuts offer you substantial savings in the joint preparation and assembly costs, because of their dimensional accuracy and higher strength levels.

Strength Grade
4.6 8.8* 10.9*

Tensile Strength 400 MPa 800 MPa 1000 MPa

Yield Strength 240 MPa 640 MPa 900 MPa

Yield Index (4.6=100)

100 266 375

"High Tensile

UNILOK" Advantage
Advantages of "UNILOK" High Tensile Fasteners. Maximum Strength with Minimum of Fasteners.
Where you need 4 Mild Steel Bolts to do a specific job, Just 1 "UNILOK" High Tensile Bolt is enough

Where a given size of Mild Steel Bolt is needed for a particular job, smaller size of "UNILOK" High Tensile Bolt will do. And in lesser numbers.

Hexagon Head Bolts/Screws

Metric Series-Dimensions
Note : 1. The bolts and screws will generally conform to IS : 1364, ISO 4014, ISO 4017 and DIN 931/933. 2. Threads will conform to class 6g of IS : 4218, ISO 261/965, Coarse Series. 3. Material : "UNILOK" High grade carbon/alloy steel. 4. Heat Treatment : Property Class 10.9 or 8.8 of IS : 1367, ISO 898-1. 5. Thread Length LT: LT1 for L^ 125 LT2 for L> 125 to 200 LT3 for L > 200 6. Screw lengths equal to or shorter than those listed in row 'LFT1 will be threaded to head. 7. Sizes in brackets are non-preferred standards. 8. All dimensions are in millimeters.

Thread Size

Pitch

W Max.

C Min.

B Max.

H Nom.

R Min.

Q Min LT1

Length of Thread LT2 28 32 36 40 44 48 52 56 60 66 72 78 84 90 96 LT3 45 49 53 57 61 65 69 73 79 85 91 97 103 109 LFT 20 20 25 30 35 40 45 50 60 60 65 75 85 85 95 100 110 120

Length Range L

M4 M5 M6 MB M10 M12 (M14) M16 (M18) M20 (M22) M24 (M27) M30 (M33) M36 (M39) M42

0.7 0.8 1.0 1.25 1.5 1.75 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.5 3.5 4.0 4.0 4.5

7.0 8.0 10.0 13.0 16.0 18.0 21.0 24.0 27.0 30.0 34.0 36.0 41.0 46.0 50.0 55.0 60.0 65.0

7.66 8.79 11.05 14.38 17.80 20.30 23.45 26.75 30.14 33.53 37.72 39.98 45.20 50.85 55.55 60.79 66.44 72.02

4.0 5.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 27.0 30.0 33.0 36.0 39.0 42.0

2.8 3.5 4.0 5.3 6.4 7.5 8.8 10.0 11.5 12.5 14.0 15.0 17.0 18.7 21.0 22.5 25.0 26.0

0.2 0.2 0.25 0.4 0.4 0.6 0.6 0.6 0.6 0.8 0.8 0.8 1.0 1.0 1.0 1.0 1.0 1.2

5.9 6.9 8.9 11.6 15.6 17.4 20.5 22.5 25.3 28.2 30.0 33.6 38.0 42.7 46.6 51.1 55.9 61.6

14 16 18 22 26 30 34 38 42 46 50 54 60 66 72 78 84 90

10-40 10-50 10-50 12-90 16-90 20-280 25-200 25-280 40-200 40-280 50-280 50-280 70-300 75-300 75-300 80-300 90-300 90-300

Hexagon Head Bolts/Screws

Metric Series-Physical Properties-Tightening Torques
Physical Properties :
Property Class Diameter Unit Tensile Strength, Min. Yield Strength, 0.2% offset Min. Proof Lead Stress Shear Strength, Min. Hardness Brinell Rockwell HB HRC N/mm2 800 640 580 480 20-30 12% Min. M16 Kgf/mm2 81.5 65.2 59.1 48.9 830 660 600 498 23-34 8.8 >M16 N/mm2 Kgf/mm2 84.6 67.2 61.2 50.8 N/mm2 1040 940 830 624 31-39 9% Min 10.9 all diameters Kgf/mm2 106.0 95.8 84.6 63.6 295-362

219-285

242-319

Elongation % on GL = 5.65A. A= Cross Sectional Area.

Recommended Tightening Torques and Induced Loads :

Thread Size M4 M5 M6 M8 M10 M12 (M14) M16 (M18) M20 (M22) M24 (M27)

Stress Area mm2 8.78 14.2 20.1 36.6 58.0 84.3 115.0 157.0 192.0 245.0 303.0 353.0 459.0 561.0 694.0 817.0 976.0 1120.0

Property Class 8.8 Torque Nm 3.0 6.0 10.3 25.0 50.0 87.0 139.0 214.0 304.0 431.0 586.0 745.0 1090.0 1480.0 2013.0 2586.0 3346.0 4135.0 Kgm. 0.30 0.62 1.05 2.54 5.11 8.90 14.17 21.82 30.97 43.91 59.74 75.94 111.00 150.00 205.20 263.60 341.10 421 .50 Induced Load N 3877 6361 9005 16400 26360 38300 52300 72300 91200 116400 144000 167700 218100 266600 329800 388200 463800 532200 Kgs. 395 648 918 1671 2686 3905 5327 7375 9300 11868 14677 17100 22234 27175 33618 39576 47278 54253

Property Class 10.9 Torque NM 4.3 8.9 15.1 37.0 74.0 128.0 205.0 315.0 435.0 615.0 835.0 1060.0 1550.0 2105.0 2865.0 3680.0 4760.0 5880.0 Kgm. 0.44 0.91 1.54 3.73 7.50 13.08 20.82 32.06 44.10 62.54 85.08 108.00 158.00 214.60 292.00 375.00 485.40 599.80 Induced Load N 5695 9344 13230 24080 38700 56300 76800 106300 129900 165800 205100 238700 310400 379400 469300 552500 660000 757400 Kgs. 580 952 1348 2455 3946 5735 7824 10832 13246 16903 20904 24333 31640 38671 47839 56318 67278 77205

Note : The tightening torques calculated to induce approximate stresses as under in screw threads: 448 N/mm2 for Property Class 8.8, dia M16 462 N/mm2 for Property Class 8.8, dia > M16 658 N/mm2 for Property Class 10.9.

M30 (M33) M36 (M39) M42