Part list

World Skills Germany 2011

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World Skills Germany 2011

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You can find the tasks on http://www.skillsgermany.de/mechatroniker/index.htm for free.

Task 1 - Handling-E Station

Position 1

567256

1,00

Station Handling station electrical, unassembled Function of the station The Handling station, electrical, is equipped with a flexible two-axis handling device. Workpieces inserted into the holder are detected by an optical diffuse sensor. The handling device picks up the workpieces from there with the aid of a pneumatic gripper. The gripper is equipped with an optical sensor which differentiates between black and non-black workpieces. The workpieces can be placed on different slides according to this criterion. Other sorting criteria can be defined if the station is combined with other stations. Workpieces can also be transferred to a downstream station. The station can be actuated via SysLink using the EduTrainer Universal, using the simulation box or using FluidSIM in conjunction with EasyPort. FluidSIM allows the station to be actuated via simulated relay or logic circuits. Consisting of: Holder module, with holder and optical diffuse sensor via fibre optic cable PicAlfa module, electrical, two-axis handling device for Pick & Place task with valve terminal for activating the pneumatic actuators, multi-pin plug for connecting sensors and motor controller for 24 V DC brushed DC motors 2x slide module One-piece aluminium profile plate (350 x 700 mm) with 50 mm slot width Service unit with filter and pressure regulator Manual and CD-ROM with sample programs for Siemens S7-300, Festo FEC FST, Allen Bradley ML 1500 and Mitsubishi FX 1N

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Technical data: Operating pressure 400 kPa (4 bar) Power supply 24 V DC Digital inputs: 8 Digital outputs: 7

Position 2

549843

1,00

Indicator light Light tower module LED light tower with 3 signal lights (red, yellow, green) with a base, a connecting cable of approx. 2 meters and mounting material. The service life of the light tower is 50,000 hours.

Position 3

162385

1,00

Module Stacking magazine module for 40 mm basic shapes Consisting of double-acting cylinder with inductive sensors and cables, magazine separator and magazine tube. The speed with which the cylinder extends and retracts can be set via one-way flow control valves.

Position 4

196959

1,00

Diffuse sensor Diffuse sensor Diffuse sensor consisting of sensor with cable and mounting bracket for profile, fibre optic cable with mounting accessories for guide rails. Nominal switching distance: 30 mm Power supply: 24 V DC Switch output: PNP, normally open/normally closed contact Connection cable: 4-pin Type: 2

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Task 3 - Unknown Station (Turning)

Position 5

526884

1,00

Station Buffer station unassembled Function of the Buffer station The Buffer station can buffer and separate up to five workpieces. Diffuse sensors at the beginning of the conveyor detect the inserted workpieces; light barriers upstream and downstream of the feed separator control the process. If the transfer point is free, the separator passes on a workpiece. The separator is actuated by a short-stroke cylinder with a deflecting mechanism. The end positions of the short-stroke cylinder are detected by means of end-position sensors. The station can be actuated via SysLink using the EduTrainer Universal, using the simulation box or using FluidSIM in conjunction with EasyPort. FluidSIM allows the station to be actuated via simulated relay or logic circuits. Consisting of: Conveyor module 350 with DC motor, mounted on profile plate for transporting workpieces Starting current limiter, with relay and electronic start-up current limiting circuit Separating module, pneumatic, mounted on the conveyor Optical sensor, diffuse sensor, mounted on the guide rail profile 2x optical sensor, light barrier, mounted on the guide rail profile using two brackets 5/2-way valve with spring return One-piece aluminium profile plate (350 x 700 mm) with 50 mm slot width Service unit with filter and pressure regulator Manual and CD-ROM with sample programs for Siemens S7-300, Festo FEC FST, Allen Bradley ML 1500 and Mitsubishi FX 1N as well as 3D configuration instructions

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Technical data: Operating pressure 600 kPa (6 bar) Power supply 24 V DC Digital inputs: 6 Digital outputs: 3
Position 6

549855

1,00

Rotary module Turning module Operational module for clamping and turning an MPS workpiece with a diameter of 40 mm. When the arm swivels by 90 it lowers by 20 mm. Limit switches sense the movements. End position cushions ensure that it is approached gently. Module with multi-pin connector for sensors and valve terminal CPV-SC. Technical data: 6 x sensor, digital (PNP) 4 x output for 3 actuators 1x supply port (6 bar)
Position 7

653393

1,00

Module Slide module The slide comes complete with holder for installation on a profile plate. Type: 1

Position 8

660546

1,00

Chute Angled slide module The slide comes complete with a retainer for mounting on a profile plate. Application: As angled end slide or segregating slide Length: 170 mm Standard height: 170 - 100 mm (adjustable)

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World Skills Germany 2011

Description Part No DPC. Position 9 Quantity

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196971

1,00

Module Stopper module Stopper module, complete with single-acting pneumatic cylinder and mounting accessories for a guide rail

Position 10

532952

1,00

Deflector Sorting gate/separator module, electrical Assembled complete with electrical solenoid and cable, for mounting on a guide rail.
Position 11

196960

1,00

Light barrier Through beam sensor The optical sensor comes complete with a mounting bracket to attach it to a profile or to a profile plate. The fibre optic unit for the throughbeam sensor has two retainers to attach it to a guide rail profile on a conveyor or slide. Nominal switching distance: 80 mm Power supply: 24 V DC Switched output: PNP, normally open/normally closed Connecting cable: 4-way Type: 1
Position 12

549845

1,00

Diffuse sensor Diffuse sensor with background suppression (optical proximity switch) For mounting on the rails of MPS conveyors or slides Size Q20 Operating voltage 10 30 V DC Type of light: red 640 nm Range 25 to 100 mm Adjustable using teach-In Starting function N/O and N/C contact (PNP)

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World Skills Germany 2011

Description Part No DPC. Position 13 Quantity

7 / 11

567245

1,00

Motor control DC motor controller for clockwise/anti-clockwise rotation Motor control for 24 V DC brushed DC motors. Control voltage 24 V DC, galvanic isolation between input and output circuits, reverse polarity protection on input side, can be clicked onto the DIN bus bars EN 50022 and EN 50035.

Task 4 - Optimizing with safety technology

Position 14

11950500

1,00

19" request module The 19" request module (3 HP) allows you to add a request key switch and a reset button to the MPS control panel or the EduTrainer Universal. The module can be connected to a safety relay via a 2.5 m connecting cable. Empty panels are not included in the scope of delivery.

Position 15

11950500

1,00

Pilz safety relay The safety switching device fulfils the requirements of EN 60947-5-1, EN 60204-1 and VDE 0113-1, and can be used in applications with: Emergency stop pushbuttons Safety switches Light barriers Forced relay outputs: 3 safety contacts (S), undelayed 1 auxiliary contact (), undelayed 1 semiconductor output 1 contact expansion block, connectable, operating modes can be adjusted via rotary switch. LED display for: Supply voltage Input status channel 1 Input status channel 2

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Switching status of safety contacts Starting circuit Error Plug-in terminals. Connection material included.
Position 16

549851

1,00

Door MPS module door Door (1 x 117 mm high, 1 x 260 mm high) with safety switch and 2 N/C contacts without active locking mechanism, including connecting cable (5 m) for extension to any MPS station. Can be mounted on mounting kit (TN 549849) for MPS safety engineering.
Position 17

549849

1,00

Mounting kit MPS module safety engineering holder system Horizontal angle, 19" front cover and short cable duct for optional mounting of door with safety switch, safety light curtain, MPS control console on any MPS station, including assembly instructions.

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Options
Position 18

120856

1,00

Carriage Trolley The trolley makes an MPS station a compact and mobile unit. The station is easy to mount on the trolley. The PLC board can also be fitted. Appropriate through-holes in the side and rear panels enable orderly routing of cables. The front side is equipped with mountings for the control panel. The trolley is supplied complete with castors. Height (incl. castors, to bottom edge of profile plate): 750 mm Width: 350 mm Depth: 700 mm

Position 19

195764

1,00

Control desk Control console SysLink control console The control panel can be mounted on the MPS trolley and can be connected to a control unit via SysLink. Up to 8 control inputs and 8 control outputs can be connected via the control panel. The signals from the buttons, switches, indicators, 4 free inputs and 4 free outputs are also connected via screw terminals and a 37-pin SUB-D type connector. The 4 free inputs and outputs can also be connected via 4 mm safety sockets. Push-buttons: Start (normally open) Stop (normally closed) Reset (normally open) Key switch Auto/Man (normally open) Indicators: Start LED Reset LED

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Indicator Q1 Indicator Q2 MPS control console for SysLink The MPScontrol console allows simpler operation of the MPS station. SysLink or AS-interface various interfaces ensure versatility of use. Fully assembled with operating panel, communication panels, spar e panel and mounting frame with SysLink connector. Membrane keyboard: Start pushbutton with LED, Stop pushbutton, Reset pushbutton with LED, 2 flexibly assignable control lamps (see also Order no. 195766). 4 mm safety sockets with LED status display for simple I/O connection (see also Order no. 195767). Syslink and Sub-D sockets for connection to PLC of choice are available on the rear panel. MPS control console for AS-interface Fully assembled with AS-interface control console, communication panels, spar e panel and mounting frame with AS-interface connector. Type: SysLink

Position 20

554301

1,00

Workpiece PA workpiece set To fill liquids into the MPS PA station, Filling. The workpieces are compatible with the MPS stations. For example, the pot in the Pick&Place station can be sealed with the lid. The set comprises 6x housing black, 6x housing red, 6x housing silver, 6x housing transparent, 24x lid black. Dimensions: Height H = 25 mm, Diameter, outside D = 40 mm, Volume V = 15 ml.

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World Skills Germany 2011

Description Part No DPC. Position 21 Quantity

11 / 11

170643

1,00

Simulator Simulation box, digital The simulation box is used to display the input and outputs signals of an MPS station or PLC. Two modes of application are possible: Simulation of inputs for testing of a PLC program. Use I/O data cable (SysLink) (order no. 034031) for this purpose. Setting of outputs (with separ ate 24 V supply) in order to operate an MPS station. The cable (order no. 167106, 2.5 m) required for this purpose is included in the scope of delivery. The simulation box contains a SysLink socket. Simulation box for 8 inputs or 8 outputs Simulation of inputs and outputs of PLC stations, e.g. to test PLC programs

To activate the station you require: PLC with SysLink (16DIn / 16DOut) Programming software Programming cable 24V Power supply