A PRESENTATION ON

Seminar Topic: Boiler & Its Auxiliaries

Presented By 1. 2. 3. 4. 5. 6. 7. 8. 9. Vishal K. Dhanjode Rohit H. Gadbail T. Kenneth Singh Vipul G. Dabre Gaurav D. Wailekar Balaji P. Malkhede Snehal R. Wasnik Nikhil Bharadwaj Kundan Choudhary

Koradi Thermal Power Station At a Glance

THE TWO STAGES IN KTPS:Stage 1: Unit1-115 MW Unit 2-115 MW Unit 3-115 MW

Unit 4-115 MW
Stage 2: Unit 5-200MW Unit 6-210MW Unit7-210MW

K.T.P.S. Unit Details

Unit No. Inst.Capacity in MW De-aerated Capacity Date of Commissioning Make

Boiler

T.G.

120

115

03.06.1974

ABL

Zamech

2
3 4 5 6 7

120
120 120 200 210 210

115
115 115 200 210 210

24.03.1975
03.03.1976 22.07.1976 15.07.1978 30.03.1982 13.01.1983

ABL
ABL ABL CE Through BHEL --do --do--

Zamech
Zamech Zamech Russian Russian Russian

Boiler & Its Auxiliaries

1. Principles of steam generation. 2. Boiler drum. 3. Water wall tubes. 4. Super heaters. 5. Re-Heaters. 6. Economizers. 7. Electro-static precipitators. 8. Coal mill (bowl type). 9. Air pre heaters. 10. ID fan. 11. FD fan. 12. Chimney. 13. PA fan. 14. Wind box. 15. Soot blowers. 16. Scanner Fan

PRINCIPLES OF STEAM GENERATION.

BOILER CYCLE ANALYSIS

CRITICAL POINT 5 7

3
LIQUID T 2 SATURATED LIQUID CURRE SATURATED VAPOUR CURRE 4 LIOUID + VAPOUR 6 8 Vapour

9
S

BOILER CYCLE ANALYSIS

1 2 2 3 BOILER FEED PUMP WORK SENSIBLE HEAT ADDITION (ECONOMISER)

3 4
4 5

LATENT HEAT ADDITION (Water Walls)

SUPER HEAT ADDITION (SUPER HEATERS)

5 6
6 - 7 7 8 8 - 9 9 - 1

EXPANSION (HP TURBINE WORK)

RE- HEATIING (RE-HEATER) EXPANSION (IP TURBINE WORK) EXPANSION (LP TURBINE WORK) CONDENSATION (Water Cooled Condenser)

BOILER DRUM AND DRUM INTERNALS

Tangential Firing System

Induced Draft Fans Air Heaters

FUNCTION OF SCANNER Maintaining a good flame in a boiler is the key to a good boiler performance, this is main function of the Scanner.

Unstable flame is always a threat for boiler furnace explosion, which can lead to a large outage of the boiler and economic loss.

Scanner Fan

These fans, two per boiler (100% capacity), supply requisite air for scanner cooling.

A Soot Blower is a system for removing the Soot that is deposited on the furnace tubes of a Boiler during combustion. Types of soot blower: 1. Wall Blower. 2. Long Retractable Soot Blower (LRSB) 3. Air Heater Blower.

Steam Blowing Medium : 1. Steam 2. Air Superheated steam is tapped from super heater for the purpose of soot blowing since capital cost of steam pressure reducing equipment and drain is less than the cost of compressor, motors and controls of air system.

Reduced efficiency Soot deposited on the heating surfaces of a boiler acts as a heat insulator. The result is that less heat is transferred to the water to raise steam and more heat is wasted up the chimney. This leads to higher fuel consumption and/or poor steaming.

OPERATION
A soot blower may be operated manually or by a remotely controlled motor. The soot, which is removed from the heating surfaces, will be blown out with the Flue Gases. If the boiler is equipped with a dust collector, it will trap the soot. Otherwise, the soot will be ejected into the outside air through the chimney stack.

DRAFT SYSTEM

What is draft
The term draft denotes the difference between the atmospheric pressure and the pressure existing in the furnace.

Need of Draft System

Combustion Air

Boiler

Flue Gases

Air needed for combustion

Flue Gas needs to be evacuated

Losses due to flow need to be overcome

Types of drafts
Natural draft Induced draft

Forced draft
Balanced draft

ESP