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PROJECT PROFILE

PRODUCT: NIC CODE : ASICC CODE : PRODUCTION CAPACITY ( P.A.) : MONTH AND YEAR OF PREPARATION :

RIGID P.V.C. PIPES (INSULATED) 25201 42922

Rs. 5,37,60,000/-

APRIL - 2011

PREPARED BY: CHEMICAL DIVISION SRI S.K. SAHU, ASST. DIRECTOR (CHEM.) MSME DEVELOPMENT INSTITUTE GOVT. OF INDIA, MINISTRY OF MSME VIKAS SADAN, COLLEGE SQUARE CUTTACK-753003 ORISSA TEL. 0671 - 2548049, 2548077 FAX: 0671-2332307

INTRODUCTION: Rigid PVC Pipes are fast replacing the conventional metal pipes in many applications. Use of PVC pipes as electrical conduits is well accepted in household and industrial activities. PVC conduits have been accepted by all Electricity Boards. PVC pipes of different diameters have gained wider acceptance for water supply. Their light weight, low cost, easy installation, noncorrosiveness, high tensile strength to withstand high fluid pressure make them ideal for number of purposes. They also offer resistance to most of the chemicals and have excellent electrical and heat insulation properties. PLANT CAPACITY PER ANNUM : 960 MT. MARKET & DEMAND ASPECTS : In view of the priorities to rural water suppliers, irrigation facilities in the national planning and rapid rural electrification, the demand for rigid PVC pipe is growing regularly. 60% of the total demand of PVC pipe exist today is upto 110 mm outer diameter which is very much suitable for small scale sector industries. In the state like Orissa where 80% of total population lives in rural belt, irrigation, portable water supply, electrification always occupy in the forefront of planning. About six to seven small units are manufacturing PVC pipes in the state, but still there exist a very good scope of new units to meet the demand of internal and external market.

RAW MATERIALS :
S.no. 1. 2. 3. 4. 5. 6. Item PVCResin D.O.P. Stabilizers Lubricants Colours Fillers Qty 58,000 2200 1200 600 200 3800

MANUFACTURING PROCESS : A) S.no. PVC COMPOUND FORMULATION: Item Partsbywt.

i)
ii) iii) iv) v)

PVCResin
Stabilizer(Nontoxic) PrimaryPlasticizer SecondaryPlasticizer InternalLubricant

100
5 1.5 5 3

vi)
vii)

ExternalLubricant
EpoxyPlasticizer

4
1.5

viii) PROCESSING: Pigmentbase 3 B) ix) Pigment Asrequired The basic material which on Polymerisation produces P.V.C. Pipes is Poly vinyl chloride which in resin form is hard and rigid. The rigidity can be controlled by controlling the percentage of plasticizer at the time of compounding. Production of Rigid PVC pipe is based on plasticizing and homogenizing PVC compound and then passing the compound through an extruder. The hot molten PVC compound is extruded through a circular slit. Circular slit governs the size of pipe to be extruded. Different dies are used for manufacturing different size of pipes. The Pipes thus extruded through the die is then passed through a vacuum sizing tank wherein the dimensions of the pipe can be accurately set. It also helps in surface finish of the pipes. Vacuum sizing reduces the percentage of wastage considerably. As the pipe being extruded is rigid in form they cannot be wound into coils. So an inline motorized cutting device should be provided for cutting the pipes into required sizes. For ascertaining the consistency in product quality the unit should be equipped with process control laboratory for preliminary testing of raw materials. The unit may also have arrangement for quality testing of finished products.

BASIS OF PROJECT SELECTION :


1. Orissa and surrounding states like Chatishgarh, Jharkhand, Andhrapradesh require huge quantities of PVC pipe for irrigation programmes funded by both State Govt. & Central Govt.. 2. Plastic cluster is in operation in Balasore. 3. Skilled manpower and raw material are now plentily available. 4. The entrepreneur has vast experience on marketing of Pvc pipe. PRESUMPTION : 1. 2. The scheme is based on single shift basis and 300 working days per annum and 80% efficiency of full capacity utilization. The information supplied is based on a standard type of manufacturing activity utilizing conventional technique of production at optimum level of performance. The factory shed and land has been taken in monthly rental basis. The cost respect of machinery and equipment, products, raw materials, etc. are those generally prevailing at the time of preparation of the project. A period of three years may be required to envisage full capacity utilization. The rate of interest has been taken as 12% per annum on both fixed and working capital. 768 MT.

3. 4. 5. 6.

PRODUCTION CAPACITY :

UTILITY :

Approx. 15,000 KW load

Financial Aspects : Fixed capital : LAND AND BUILDING: Land : Purchase from IDCO 2 acres Work shop shed : 10,000 sq.ft.X 3 nos. @ 300/sq.ft. Office Building : 1000 sq.ft. @ 400/sq.ft. Store cum godown 20,000 sq.ft. @ 300/sq.ft. Watchman shed , Parking stand, Boundary etc. LS Bore well LS Rs. 6,00,000/Rs.90,00,000/Rs. 4,00,000/Rs.60,00,000/Rs. 5,00,000/Rs. 1,00,000/Rs.1,66,00,000/-

MACHINERY AND EQUIPMENT: Sl.no. 1. Particulars HighspeedMixer,nonschell typecap.50kg.perbatch/hr. filledwithcompletecontrolsand coolingarrangement. 65mm/18VPVCrigidpipe extrusionplantconsistingof twinscrewextruder,vacuum sizingunit,coolingtank,hauloff unitandcuttingdevicecomplete withcontrolsandmotor,etc.200 kg/hr. Diessize20,25,45,63,75,90, 110mmandmandrelsize2.5
222

No./rate 4@90,000

ValueinRs. 3,60,000

2.

2@20,00,000

40,00,000

3.

1seteach

2,00,000

kg/cm,4kg/cm,6kg/cm,10
2.

kg/cm
4. 5. 6. Scraper,grinder,heavyduty fittedwithelectricMotor5HP Overheadwatertankand recyclingPumpunits Weighingbalance,heavytype 1 1 1 50,000 35,000 10,000

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