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STAMPINGS

Welcome to
STAMPINGS

MUSCO Stampings (Kanhe, Nasik & Rudrapur)

Mahindra & Mahindra: Automotive JV Partners


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JMC

Mahindra & Mahindra: Automotive Sector


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Indias Largest Utility Vehicle Manufacturer Every second UV in India is a Mahindra Leading Player in the 3-Wheeler Segment Producer of the award winning SUV Scorpio Portfolio ranging from rugged, mass-transport to sophisticated, high end vehicles

Stampings Business: Locations


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Plant I Kanhe, established 1984, 110 km South of Mumbai, 40 km from Pune Industrial area Rudrapur

Plant II Nasik, established 1999, 150 km East of Mumbai


Nashik Pune Proposed Plant III Rudrapur, Uttarakhand Apr 2007

Units established to cater to the evergrowing demand of the Automotive & General Engineering Industry

Stampings Business: Stampings Financials


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Turnover 70 60 50
Million

40 30 20 10 0 2005-06 2006-07 2007-08 2008-09 (Proj) Financial Year 20.75 26.33 39.83 58.33

Stampings Business: Facilities at a Glance - Kanhe (Pune)


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Covered Manufacturing Area: 43,150 Sq. Meters Wide range of Mechanical & Hydraulic Presses imported from Germany and Italy 17 Mechanical Single Action Presses 500 Tons to 800 Tons capacity Bed size from 1.5 x 1.2 meters to 4.0 x 2.5 meters 2 Mechanical Double Action Presses 1030 Tons capacity Bed size of 3.5 x 2.3 meters 2 Hydraulic Presses 600 Tons to 1200 Tons capacity Bed size from 1.8 x 2.1 meters to 3.5 x 2.5 meters Assembly equipment 11 Spot Welding Guns 2 Projection Welding Machines 3 CO2 Welding Machines Rambaudi (Italy) make 3 dimensional CNC Copy Milling Machine to cater to 3.5 x 2.4 meter bed size Faro make CMM

Stampings Business: Facilities at a Glance - Nashik


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Covered Manufacturing Area: 8,700 Sq. Meters Wide range of presses in both Mechanical & Hydraulic mostly imported from Germany 11 Mechanical single action presses 500 tons to 800 Tons capacity Bed size from 3.1 x 2.1 meters to 4.0 x 2.5 meters 2 Mechanical single action press 800 & 1000 Ton capacity Bed size 1.8 x 1.5 meters 1 Hydraulic press 1200 Ton capacity Bed size 3.5 x 2.5 meters 2 Presses of 60 & 163 Tons capacity Assembly equipment 54 Spot Welding Guns 10 Pedestal Spot Welding Machines 3 Projection Welding Machines LMM

Stampings Business: Facilities at a Glance - Rudrapur (Uttarakhand)


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Covered Manufacturing Area: 7,500 Sq. Meters 4 Mechanical Single Action Presses 400 Tons to 800 Tons capacity Bed size from 1.6 x 2.5 meters to 2.3 x 4.0 meters Assembly equipment 13 Spot Welding Guns 3 Pedestal Spot Welding Machines 9 CO2 Welding Machines 1 Seam Welding Machine State of the art PTCED, Paint Shop Plans in place to install 1,000 Tons & 1,200 Tons Presses

Stampings Business: Strengths


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Tool maintenance capabilities, technical staff trained at FUJITCHNICA, Japan Robotic Plasma Arc cutting facility for quicker development of parts Proximity to Seaport & Airport (within 100 Kms)

Value added Product & Services


Flexible Manufacturing Program Adequate covered area for storage of dies, tools, jigs, fixtures, raw mateials & finished goods Capability to produce Chassis components with thickness upto 12.5mm Proximity to Steel Service Centre for supply of cut to size blanks

Stampings Business: Product Profile


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Skin & non-skin panels (Passenger Cars, SUVs), chassis reinforcements, cross members, gussets, etc.
Sub-assemblies like LCV doors, tractor bonnets, dash panels, chassis cross members, etc. Product supply condition: Powder Coated or Painted or Natural finish condition

Product range from 0.10 kg to 35 kg & draw depth of components upto 280 mm Use of Cold Rolled EDD or IF or HSLA grade material in 0.65 mm to 2 mm thickness
Use of Hot Rolled material in the range of 2.5 mm to 12.5 mm thickness

Stampings Business: Products (Skin Components)


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Stampings Business: Products (Skin Components)


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Only Skin Component ever OUTSOURCED by TATA

Stampings Business: Products (Sub Assemblies & Aggregates)


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Wheel Hub Front Inner RH/LH

Quarter Lower Inner RH Wheel Hub Rear Inner RH/LH Floor Center

Cross Member Pillar

Stampings Business: Products (Sub Assemblies & Aggregates)


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Stampings Business: Products (Stampings)


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Stampings Business: Products (Stampings)


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Stampings Business: Daily Delivery / Volume handled


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Door Inner LH & RH @ 700 ~ 1000 per day

Trunk Lid Inner & Outer @ 120 ~ 150 per day


Assemblies for Logan, 34 #s @ 120 ~ 180 per day

Assemblies for Scorio, 38 #s @ 160 ~ 210 per day


64 parts for SUV @ 200 ~ 260 per day

Kanhe plant supplies 300 odd components every month


Nasik plant supplies 350 odd components every month

Stampings Business: Customers & Audit Approvals


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Stampings Business: Quality System


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Certified ISO / TS 16949:2002 Certification by RWTV, Germany

Self-certified, Single Source, JIT supplier to all customers

Excellent overall rating by our customers

Stampings Business: Die Design & Manufacturing


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BIW Parts Development (Engineering, Design & Delivery)


Complete Solution Provider

Concept to Product Design Feasibility


Proto Typing Design of Dies , Jigs & Fixtures Software Used CATIA AUTO CAD TEBIS

Stampings Business: New Projects


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Setting up state of the art Tool & Die Shop

Modernise Presses at Pune with Robotic Arms

Renault L 90 Sub-assembly line


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Thank you